Instruction Manual: Model: IRMA11 IRMA12 IRMA13

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INST.No.INE-471-P0 Software Version 1.

00

IM Series
Infrared Multiple-constituents Analyzer
Mirror Type Moisture Meter/Detector Unit
Model: IRMA11 …………
IRMA12…………
IRMA13…………
Instruction Manual

Store this manual in a readily accessible


location for future reference.

This manual should be provided to the end user.


INST.No.INE-471-P0 Software Version 1.00

Preface
Thank you for purchasing the IM series infrared multiple-constituents analyzer
[Mirror type moisture meter/Detector unit IRMA1100, IRMA1200, IRMA1300].
Read this manual carefully to ensure that you use this product correctly and
safely.

¡ Regarding this manual


(1) This manual should be provided to the end user.
(2) Read this manual carefully to gain a thorough understanding of how to operate this product
before starting operation.
(3) This manual describes the functions and maintenance of this product. Store it in a readily
accessible location for future reference.
(4) If you have unclear points or need technical assistance, please contact your sales agent of
CHINO Corporation.

Notices
1. The contents of this manual are subject to change without notice.
2. Every effort has been made to ensure that the details of this manual are accurate. However,
should any errors be found or importance information be omitted, please contact your
nearest agent of CHINO Corporation.
3. Under absolutely no circumstances may the contents of this manual, in part or in whole, be
transcribed or copied without permission.

-Front1-
INST.No.INE-471-P0 Software Version 1.00

Important Operational Instructions !


Be sure to read the following safety instructions before attempting to install, operate or
store this product.

1. Working conditions and environment


1) This product is installed using the mounting screw holes (four M8 screw holes) on its
top surface. Refer to [3. Installation] and fix the detector unit firmly.
2) Do not place this product on a desk and the like. This product may fall, causing serious
personal injury and serious damage to this product.
3) Do not use this product in a location where volatile, corrosive or flammable gas is
present, or in a location where moisture, chemical or seawater is splashed.

2. Symbols used in this manual


The following symbols are used depending on important degrees of warnings/cautions to
operate this product safely and to avoid malfunctions or unexpected situation.
Important
Symbols Contents
degree
This symbol is indicated with a title for an explanation
1
! with Warning.

Indicates important information that must be observed to avoid


2 Warning the risk of fire or electric shock or other dangers that may result
in serious personal injury or death, or damage to this product.
Caution Indicates important information that must be observed to avoid
3
the risk of personal injury or malfunctions of this product.
Remarks Indicates supplementary information that the operator is
4
recommended to understand.
Reference Indicates supplementary information or a reference to an
5
operation.

-Front2-
INST.No.INE-471-P0 Software Version 1.00

Warnings and Cautions !


Please observe the following safety precautions fully to use this product correctly. In addition,
please read this manual carefully and store it in a readily accessible location for future reference.
The mark indicates actions that are prohibited during an operation.

! Warning (May cause death or serious personal injury)


Do not operate this product in a location where flammable or volatile gas is present.
! The use of this product in such environment may result in the risk of explosion.
If this product emits any smoke, abnormal noise or unusual odor, immediately turn off power.
Do not continue to use this product as it may result in the risk of fire or electric shock. Turn
! off the power source to this product and contact your nearest sales agent of CHINO
Corporation. Do not repair this product yourself as it may be dangerous.
Never touch the internal parts of this product.
If you touch the inside of this product, it may result in personal injury by electric circuits or a
! moving part
Even when you open the case of this product for maintenance works, never touch the internal
parts.
Do not attempt to repair or modify this product.
Repairing or modification must be carried out by service personnel authorized by CHINO
! Corporation.
If you repair or modify this product yourself, it may not fulfill this product’s functions, or it
may result in the risk of electric shock or damage to this product.
Do not touch, with wet hands, the power terminals or plugs of the power cord.
! If you touch, with wet hands, the power terminals or plugs of the power cord, it may result in
the risk of electric shock.
If you notice something suspicious, immediately turn off power.
If the temperature of the power cord or other cable is high abnormally, turn off the power
! source to this product immediately and contact your nearest sales agent of CHINO
Corporation.
Confirm the grounding.
To avoid the risk of electric shock, before supplying the power to this product, make sure that the
! power terminals and the protective ground terminal have been wired correctly and reliably.

! Caution (May cause personal injury or property damage)


Confirm the specifications (Model code) of this product.
Before using this product, check that the model code shown in the serial number plate matches your
! order.
Separate precautionary safety measures should be provided before using this product.
When this product is used in equipment that needs security measures, provide separate safety
! measures with the equipment before using this product, responding to phenomena resulting from
erroneous operations or malfunctions of this product or malfunctions of related instruments.
Use crimp type lugs for termination of wires.
! To avoid dropping-out or short-circuit of wires, use crimp type lugs for their termination.
Confirm the power to this product.
Before supplying the power to this product, make sure that the power voltage matches the rated
! voltage to this product and that the power terminals and the protective ground terminal have been
wired correctly and reliably.
Do not continue to use this product remaining malfunctioned.
Do not continue to use this product remaining malfunctioned as it may result in the risk of fire
! or electric shock. Contact your nearest sales agent of CHINO Corporation for repairing.
Comply with the descriptions in this manual.
Comply with the descriptions and handling instructions in this manual to ensure that you use this
! product correctly and safely.
Failure to comply with the descriptions and instructions may result in damage to or functional decline
of this product or damage to the equipment.

-Front3-
INST.No.INE-471-P0 Software Version 1.00

Contents
Preface
Important operational instructions
Warnings and cautions

1. Introduction ·························································· 1 5.2 Names and functions of data display·········· 11


1.1 General·························································· 1 5.3 Terminal portion ········································· 11
1.2 Configuration················································ 1
6. Operation ·····························································12
2. Models and accessories ········································ 2 6.1 Confirmation before operation ··················· 12
2.1 Models ·························································· 2 6.2 Setting detector unit numbers ····················· 12
2.1.1 Detector unit ················································· 2 6.3 Setting calibration curve data ····················· 12
2.1.2 Accessories ··················································· 2 6.3.1 Data for setting ··········································· 13
2.2 Attachments ·················································· 2 6.3.2 Procedure for setting··································· 14
6.3.3 Correcting calibration curves ····················· 14
3. Installation····························································· 3
6.4 Setting operating conditions ······················· 15

3.1 Setting dipswitches ······································· 3
6.4.1 Data for setting ··········································· 15
3.1.1 Connecting the detector unit to
6.4.1-1 Description of setting data························ 16
the operator interface/display unit ········ 3
6.4.2 Procedure for setting operating conditions· 18
3.1.2 Connecting the detector unit to
6.4.3 Setting data in the engineering mode ········· 18
a personal computer ······························ 3
6.5 Calibration (absorbance display mode settings) 19
3.2 Mounting the air-purge hood IR-WEA or
6.5.1 Absorbance display mode settings ············· 19
IR-WEA3 ·············································· 4
6.5.2 Calibration ·················································· 19
3.2.1 Mounting the hood to this detector unit········ 4
6.6 Setting output limit values of
3.2.2 Adjusting the hood length····························· 4
calibration curves································ 20
3.2.3 Purge air························································ 4
6.6.1 Data for setting output limit values of
3.3 Cooling this detector unit
calibration curves································ 20
(water-cooling or air-cooling) ··············· 4
6.6.2 Procedure for setting data for output limit
3.4 Installing this detector unit ··························· 5
values of calibration curves················ 21
3.5 Cautions before installation ························ 6
6.6.2-1 Setting the calibration curve numbers (CH)··21
3.5.1 Vibration and shock ······································ 6
6.6.2-2 Enabling/disabling the output
3.5.2 Magnetic disturbances ·································· 6
limit processing (LM)························· 21
3.5.3 Working temperature and humidity ·············· 6
6.6.2-3 Setting a low limit absorbance value (XL)
3.5.4 Sight path······················································ 6
and a low limit measured value (YL)·············21
3.5.5 Installation (for objects of
6.6.2-4 Setting a high limit absorbance value (XH)
powders or granular substances) ·············· 6
and a high limit measured value (YH)···········21
3.5.6 Installation (for objects in sheet
6.6.2-5 Setting output limit values to
Such as papers, etc.)································ 6
other calibration curve numbers············· 21

4. Connections ··························································· 7
7. Procedure for creating calibration curves········22
4.1 Laying cables ················································ 7
7.1 Sample preparation····································· 22
4.2 Single-detector-unit connection···················· 7
4.3 Multiple-detector-units connection··············· 8 !
7.1.1 Powders or granular substances·················· 22

7.1.2 Papers (sheet materials) ······························ 22
4.3.1 Relaying boxes used ····································· 8
7.2 Sample measurement·································· 23
4.3.2 Relaying boxes not used ······························· 9
7.2.1 Sample measurement for
5. Names and functions ·········································· 10 powders or granular substances ·········· 23
5.1 Names and functions of 7.2.2 Sample measurement for

detector unit components ···················· 10 papers (sheet materials) ······················ 24

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INST.No.INE-471-P0 Software Version 1.00

Contents

8. Sample temperature correction function ······· 25 10.2.3 Air purge hood IR-WEA(For IRMA1100,
8.1 General························································ 25 IRMA1200 ) IR-WEA3(For IRMA1300) · 36
8.2 Wiring this detector unit ····························· 25
10.2.4 Output checker plate IR-WEB (For IRMA1100
8.3 Enabling/disabling the sample temperature
,IRMA1200 ) IR-WEB3(For IRMA1300) 36
correction function······························ 26
10.2.5 Installation adaptor IR-WED1··················· 36
8.3.1 Setting with this detector unit ····················· 26
10.2.6 Air-cooling box IR-WEX ·························· 37
8.3.2 Setting with the operator interface/
10.2.7 Relaying box IR-WEE…···························· 37
display unit·········································· 26
11.Outside dimensions ············································38
8.4 Setting a sample temperature scaling
11.1 Detector unit IRMA1100, IRMA1200,
(4 to 20mA DC only) ·························· 26
IRMA1300···························· 38
8.4.1 Setting with this detector unit ····················· 26
11.2 Attachments················································ 39
8.4.2 Setting with the operator interface/
11.2.1 Power unit IR-WEP ··································· 39
display unit ········································· 26
11.2.2 Connection cable IR-WERT ······················ 39
8.5 Setting sample temperature························· 27
8.6 Setting calibration curve data ····················· 27 11.2.3 Air purge hood IR-WEA(For IRMA1100,
8.7 Measurement ·············································· 28 IRMA1200 ) IR-WEA3(For IRMA1300) ·· 40
8.8 Displaying sample temperature Ts·············· 28 11.2.4 Output checker plate IR-WEB (For IRMA1100
8.8.1 Displaying with this detector unit··············· 28 ,IRMA1200 ) IR-WEB3(For IRMA1300)· 40
8.8.2 Displaying with the operator interface/ 11.2.5 Installation adaptor IR-WED1 ··················· 41
display unit ········································· 28 11.2.6 Air-cooling box IR-WEX··························· 42
9. Inspection and maintenance······························ 29 11.2.7 Relaying box IR-WEE… ···························· 43
9.1 Periodical inspection··································· 29
9.2 Self-diagnosis function ······························· 30
9.3 Measures against troubles not included
with self-diagnosis ······························ 30
9.3.1 No display on this detector unit appears····· 30
9.3.2 Measured value remains unchanged ··········· 30
9.3.3 Measured value fluctuates ·························· 30
9.3.4 Measured value is slightly higher or
lower than the actual value ················· 30
9.4 Maintenance parts······································· 31
9.4.1 List of maintenance parts···························· 31
9.4.2 Replacing a lamp ········································ 31
9.4.3 Replacing a motor······································· 32
9.4.4 Replacing a power board ···························· 33
9.4.5 Replacing a fuse·········································· 34
9.5 RAM clearing ············································· 34
9.5.1 RAM clearing ············································· 34
10. Specifications ···················································· 35
10.1 Detector unit: IRMA1100, IRMA1200,
IRMA1300··························· 35
10.2 Attachments ················································ 36
10.2.1 Power unit IR-WEP ··································· 36
10.2.2 Connection cable IR-WERP ······················ 36

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INST.No.INE-471-P0 Software Version 1.00

1. Introduction
1.1 General
The IM series infrared multiple-constituents analyzer [Mirror type moisture meter/detector unit
IRMA1100/IRMA1200/IRMA1300] is a reflective type non-contact on-line moisture meter using the
principles of infrared absorption by moisture. This moisture meter is configured with a detector unit, an
operator interface/display unit and accessories.
The detector unit is provided with 99 built-in calibration curves and outputs a linear analog signal
proportional to moisture content of a sampled material.
As the stand alone detector unit provides function keys, a data display and a digital signal for
communication, it can be operated on its own or with a personal computer.
The operator interface/display unit can communicate with up to nine (9) detector units, and displays the
moisture content value digitally as well as accessing to various parameters of the detector unit.
Accessories including cables, connecting the detector unit to the operator interface/display unit or to the
power unit, the air-purge hood for shielding all extraneous light and for air-purging to keep the measuring
window and the sight path clean, and the output checker plate for your own calibration are available.
This manual describes about the detector unit and accessories.
The instruction manual is separately available for the operator interface/display unit.

1.2 Configuration
Detector unit
IRMA1100, 1200, 1300

Analog output
IMSERIES

Power unit IR-WEP


(Supplied as an
attachment)

24V DC
Connection cable
IR-WERP

Operator interface
Air-purge hood /display unit
IR-WEA IRGMEG2

RS-485

Communication output
Analog output
Output checker plate
IR-WEB

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INST.No.INE-471-P0 Software Version 1.00

2. Models and accessories


2.1 Models
2.1.1 Detector unit
IRMA1…00……
Model
11: General-purpose type
12: High moisture type
13: Very-low moisture type
Communication interface *1
S: RS-485 (standard)
L: LAN (option)
(*1) To be specified
Special specifications
Blank: Standard
1: For small diameter
2: Dust laying
3: Special gain
4: P polarized light

2.1.2 Accessories
Name Model
Cable IR-WERP………
Air-purge hood IR-WEA (For IRMA1100/IRMA1200)
IR-WEA3 (For IRMA1300)
Output checker plate IR-WEB (For IRMA1100/IRMA1200)
IR-WEB3 (For IRMA1300)
Installation adapter IR-WED1
Air-cooling box IR-WEX
Relaying box IR-WEE…

2.2 Attachments
Name Quantity Remarks
Power unit 1 set IR-WEP (Omron S82K-05024)
Fuse 2 pieces SB10 (Nagasawa)
Flathead screwdriver 1 piece For connection to the terminal board
Hexagon wrench 1 piece For removing/attaching the terminal cover or the
(3mm width across flats) data display cover
Hexagon wrench 1 piece For removing/attaching the air-purge hood
(4mm width across flats)
Instruction manual 1 copy This document
Instruction manual for 1 copy
communications

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INST.No.INE-471-P0 Software Version 1.00

3. Installation (Refer to [5. Names and functions].)


3.1 Setting dipswitches !
Remarks Set the internal dipswitches before setting the detector unit.

3.1.1 Connecting this detector unit to the operator interface/display unit


It is not required to change the settings of the internal dipswitches of this detector unit.
Reference The above has been set as the default settings at shipment.

3.1.2 Connecting this detector unit to a personal computer


Setting the dipswitch 2 in this detector unit is required.
(1) Loosen four pieces of the M4 hexagon socket cap screws fixing the data display cover.
(2) The data display cover is connected with internal components by cables. Remove the data
display cover carefully not to damage to the cables.
(3) Set No.3 of the dipswitch 2 to ON (upper side).

Warning Make sure to turn off the power source to this unit before removing the data display
cover.

Remove these four bolts. Dipswitch 2 Dipswitch 1

IM SERIES

Data display cover

[For connecting the detector to the operator [For connecting the detector to a
interface/display unit (IRGMEG2) personal computer]
(default settings at shipment)]
Dipswitch 2
Dipswitch 2 Dipswitch 1(*) No.3

ON ON
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

OFF OFF

Caution (*) Do not change the setting of the dipswitch 1.

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INST.No.INE-471-P0 Software Version 1.00

3. Installation (Refer to [5. Names and functions].)


3.2 Mounting the air-purge hood IR-WEA or IR-WEA3
The air-purge hood is used to shield against the extraneous light, including electric lamps, flames and direct
sunlight, onto the measuring area. In addition, it is used to clear water droplets, dust, smoke and steam from the
sight path between this detector unit and the measuring area. The hood length is adjustable.
Hood length Four M5 hexagon cap screws
adjustment ring (For fixing the air-purge hood)
3.2.1 Mounting the hood on this detector unit
Position 4 pieces of hexagon cap screws of the air-purge
hood with the screw holes of the air-purge fixing flange of

Ø100
Ø86
this detector unit and then tighten the screws with the
hexagon wrench (4mm width across flats) to fix the hood.

3.2.2 Adjusting the hood length 31


Loosen the hood length adjustment ring by turning
counterclockwise and adjust the hood length. After the *1Max. 300 ± 3 to Min. 222 ± 3
*2Max. 156 ± 5 Purge air inlet (Nihon Pisco PC8-02)
length is adjusted, turn the ring clockwise until tight to fix *1:IR-WEA Connection: Outer diameter Ø8
the hood. *2:IR-WEA3 Inner diameter Ø6
By a nylon tube, etc.

3.2.3 Purge air IMSERIES

When the air-purging is required, supply dry air, not Detector


containing oil, dust, etc., from a purge air inlet. Use a nylon
tube of φ6mm in outer diameter and φ4mm in inner
diameter for connecting to the purge air inlet.
The air-purge inlet is PL6-01M (Nihon Pisco).
Purge air flow: 5 to 200Nℓ/min
Purge air pressure: 200kPa (2kgf/cm2) or lower

3.3 Cooling this detector unit (water-cooling or air-cooling)


The inlet and outlet for cooling are provided on the side of this detector unit. Let the purified cooling water flow
through the inlet and outlet. The recommended water volume is about 0.5 to 1Nl/min and the maximum pressure
is 200kPa (2kgf/cm2) or lower.
In the environment where the cooling water can not be used, this detector unit can be cooled by feeding cooling
air through the inlet and outlet. When the cooling air is shared with the purge air, connect the air outlet of this
detector unit and the purge air inlet of the air-purge hood with a tube.
The recommended air flow in the case is about 50 to 200Nl/min.
Detector unit
IMSERIES

Air inlet
Inlet/outlet for cooling
(For cooling the detector
Air piping unit: R1/8)
Air-purge hood (Nylon tube)

Caution It is recommended that this detector unit is usually cooled with water or air to ensure its
reliability. When this detector unit is used in ambient environments higher that 45ºC, be sure
to cool it down with water or air. In addition, monitor constantly if the supply of the cooling
water or cooling air is adequate.

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INST.No.INE-471-P0 Software Version 1.00

3. Installation (Refer to [5. Names and functions].)


3.4 Installing this detector unit
Four pieces of the mounting screw holes (M8, 11mm in depth) are provided on the top surface of
this detector unit. Fix this detector unit to a mounting plate or alternatives with four M8 bolts. The
external views and mounting dimensions are shown in the following figure.
(1) For the IRMA1100 and IRMA1200, place this detector unit with the distance of 300mm from
the measuring surface. (This detector unit can be placed from 200 to 400mm.)
For the IRMA1300, place this detector unit with the distance of 200mm from the measuring
surface. (This detector unit can be placed from 160 to 300mm)
(2) The target spot can be confirmed by the visible light irradiated from this detector unit to the
measuring surface.
(3) Prepare a mounting plate in accordance with the conditions at an installation place. Decide the
dimensions of the mounting plate in consideration of the space for wiring, etc.
Mounting screw hole
4-M8, depth 11
70

17 120
Cable gland
(Ø25)
(25)

IMSERIES
133

120

8
10

52 130 65
260 120
Inlet/outlet for cooling
2-R1/8
Relation of distance and target area

IM SERIES

[IRMA1100, IRMA1200] [IRMA1300]


< Standard type > < Small diameter type> < Standard type >

Distance Target Distance Target Distance Target


L)
測 定 距 離 ((L)

L (mm) area (mm) L (mm) area (mm) L (mm) area (mm)


Distance

200 □30 200 □30 160 □30


300 □50 300 □30 200 □30
400 □70 400 □40 300 □30

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INST.No.INE-471-P0 Software Version 1.00

3. Installation (Refer to [5. Names and functions].)


3.5 Cautions before installation
3.5.1 Vibration or shock
Use this detector unit in a location with minimal vibration or shock. If it is forced to use this detector unit in a
location where the mounting plate is subject to vibration or is not stable, separate the mounting plate from the
vibration source or take measures against vibration by inserting a vibration proof rubber sheet between this
detector unit and the mounting plate or other measures.

3.5.2 Magnetic disturbances


This detector unit is designed to withstand magnetic disturbances. However, install it as far away from induction
heating oscillators or power lines as possible.

3.5.3 Working temperature and humidity


The working temperature of 10 to 30°C is optimal for this detector unit. When this detector unit is used in
ambient environments higher than 45°C, be sure to cool it down by water or air. When the ambient temperature
of the detector unit is lower than 10oC, prevent condensation from forming on the cover glass.
The low working humidity is preferable. In the high humid environment, condensation may form on the cover
glass by water steam and result in measuring errors.

3.5.4 Sight path


Use this detector unit in a location where water droplets, dust, smoke and steam are not contained in the sight
path between this detector unit and the measuring area. If these cannot be prevented from being contained and
their effects are not eliminated, mount the air-purge hood on this detector unit or use effective alternatives to
provide a clear sight path to the measuring area.
The dc light like the natural light onto the measuring area will not cause any disturbances in measurements, but
incorrect measurements are produced by the ac light including electric lamps and flames or direct sunlight. In
such cases, shield against the disturbance light to prevent it from irradiating directly onto the measuring area.

3.5.5 Installation (for objects of powders or granular substances)


When this detector unit is installed for on-line measurements, select such place as a hopper outlet or a place just
after the change of conveyor belts where there is little difference between the surface and the interior of
measuring objects. If such a place cannot be selected, measure the objects by facing the interior to the surface
by using a baffle plate as shown below.

3.5.6 Installation (for objects in sheet such as papers, etc. )


Tilt this detector unit by 15° from the vertical surface as shown in the figure.

IM SE R IE S
IMSERIES

Baffle plate
15°
300mm

Measuring object
Paper surface

Conveyor belt
[For objects of powder or granular substances] [For objects in sheet such as paper, etc.]
-6-
INST.No.INE-471-P0 Software Version 1.00

4. Connections !

4.1 Laying cables


For laying cables, be careful of the following points.
(1) Separate cables from induction heating oscillators or power lines.
(2) Keep cables not to get water- or oil-stained.
(3) Don’t bend cables extremely or apply any excessive force to them.
(4) For a permanent layout, protect cables with conduits, etc.

4.2 Single-detector-unit connection


The internal terminal board is accessible by removing the terminal board cover of the detector unit.
Lead in cables through the upper cable glands, and connect them to respective terminals.
Lead in the exclusive cable IR-WERP (φ10mm outer diameter) through the cable gland 1.
Lead in a signal cable through the cable grand 2.
Reference Make sure to use the signal cable with the outer diameter of φ7.0 to 12.5mm.

For avoiding the risk of electric shock, make sure to turn off the power source to
Warning this detector unit before wiring to the power terminals.

Caution Use cables suiting to the applicable outer diameter of the cable gland; otherwise
waterproofing of the detector unit may deteriorate. Tighten the cable glands with
the nuts and fix the terminal board cover securely after wiring.
Operator
interface/display unit,
personal computer or
sequencer Cable glands
communication • Outer diameter of applicable
output Recorder, etc. cables
(ø7.0 to ø12.5mm)
Analog output: 4-20mA DC

Cable
(IR-WERP ) Communication output :RS-485
P+ P- OUT+OUT- SA SB SG DI COM DO COM IN+ IN-

24VDC 4-20mADC RS-485 DIGITALIN DIGITALOUT 4-20mADC


SG (Brown)
SA (Black)
SB (White)
G (Green)
P+ (Red)
P- (Blue)

P- P+ G
(Blue) (Red) (Green)

Power unit
-V
OUTPUT
DC 24V 2.1A
+V
Contact input
DC ON

(IR-WEP) DC LOW
Contact output
V.ADJ
INPUT 50/60Hz
AC100- 240V 1.3A
Correction input

Protective grounding
Power supply P+ P- OUT+ OUT- SA SB SG DI COM DOCOM IN+ IN-

100-120V AC 24VDC 4-20mADC RS-485 DIGITALIN DIGITALOUT 4-20mADC


200-240V AC

-7-
INST.No.INE-471-P0 Software Version 1.00

4. Connections !

4.3 Multiple-detector-units connection


By using the operator interface/display unit, you can connect the detector unit up to 9 sets.
Two connection systems are available. One is for utilizing the relaying box (IR-WEE…) and the
other is without using it

! Caution For either connecting method, before connecting to the operator


interface/display unit or before turning on the power to the operator
interface/display unit, set the detector unit numbers not to overlap them each
other.
Refer to [6.2 Setting detector unit numbers] for the details.

4.3.1 Relaying boxes used


Relaying box
Detector unit IR-WEE1 or IR-WEE2
IRMA (The power unit IR-WEP is
built in.)
Cable
IM SERIES IR-WERP *

2-conductor twisted
cable (with shield)

Cable
IM SERIES
IR-WERP *

2-conductor twisted
cable (with shield)

Cable
IM SERIES IR-WERP *

2-conductor twisted
24V DC (Note 1) cable (with shield)

Operator interface/display unit


IRGMEG2 100-240V AC

Line converter Personal computer


(Note 1) Operator interface/display unit IRGMEG2 V (complying with CE): 24V DC

Caution 1. Wire the exclusive cable (marked with *) as short as possible in 10m.
2. For wiring to the relaying box, refer to the separate manual for the relaying box.

-8-
INST.No.INE-471-P0 Software Version 1.00

4. Connections !

4.3.2 Relaying boxes not used


Detector unit
IRMA
Power unit
IR-WEP
Cable -V +V

IR-WERP *
OUTPUT

IM SERIES DC 24V 2.1A

DC ON

DC LOW

V.ADJ
INPUT 50/60Hz
AC100-240V 1.3A

2-conductor twisted cable


Connect the power wires of P+ (red), P- (blue), and G (green (with shield)
external shield) of the exclusive cable IR-WERP to the
power unit.
Connect the signal wires of SA (black), SB (white) and SG
(brown internal shield) to the 2-conductor twisted cable (with
shield).

Power unit
IR-WEP
Cable -V
OUTPUT
+V

IM SERIES
IR-WERP *
DC 24V 2.1A

DC ON

DC LOW

V.ADJ
INPUT 50/60Hz
AC100-240V 1.3A

2-conductor twisted cable


(with shield)

Power unit
IR-WEP

IM SERIES
Cable -V
OUTPUT
DC 24V 2.1A
+V

IR-WERP * DC ON

DC LOW

V.ADJ
INPUT 50/60Hz
AC100-240V 1.3A

2-conductor twisted cable


(with shield) 24V DC
Operator (Note 1)
interface/display unit
IRGMEG2
Connect the signal wires of SA (black), SB (white) and SG
(brown internal shield) of the exclusive cable IR-WERP and
the wires of SA, SB and SG of the 2-conductor twisted cable 100-240V AC
(with shield) to respective terminals of this detector unit.
(For the signal wire of the exclusive cable, take off the rod
shaped tip on its top, strip the cover and then insert them to the
terminal together with the twisted cable.

Line converter
Personal computer

(Note 1) Operator interface/display unit IRGMEG2 V (complying with CE): 24V DC

-9-
INST.No.INE-471-P0 Software Version 1.00

5. Names and Functions


5.1 Names and functions of detector unit components !
(1) Detector unit mounting screw hole
(8) Cable gland 1 (9) Cable gland 2
(2) Data display

(4) Terminal
board cover (10) Fuse
IM SERIES MADE IN JAPAN

P+ P- OUT+OUT- SA SB SG DICOMDOCOM IN+ IN-


(11) Terminal board
CH DATA
24VDC 4-20mADC RS-485 DIGITALIN DIGITALOUT 4-20mADC

SEL CH/・ ENT


IRMA5161S
MA03YA001 (12) Serial No. plate
IRMA51615
(inside)
MA03YA001

(12) Serial No. plate


(outside)

(3) Measuring part (5) Data display cover


(13) Inlet/outlet for cooling

(7) Measuring window (6) Air-purge hood mounting flange

Names Functions
(1) Detector unit mounting Four M8 screw holes (11mm in depth) for fixing this detector unit to a
screw holes mounting plate, etc.
(2) Data display Displays a calibration curve number, a measured value, etc.
(3) Measuring part The optical assembly, the detector element and the electric circuits are built in.
It is fixed with four M4 hexagon socket cap screws and can be removed for
(4) Terminal board cover writing. The terminal board and the fuse are built in. The serial number plate
showing the model number is pasted on the lower side.
It is fixed with four M4 hexagon socket cap screws. The lamp, the motor and
(5) Date display cover the power board, which are consumables, are built in. For the replacement of
these parts, refer to [9. Inspection and maintenance 9.4.2-9.4.4].
(6) Air-purge hood
mounting flange This flange with four M5 screw holes is for mounting the air-purge hood.
(7) Measurement window It is for irradiating and receiving light.
It is for leading in a cable. The outer diameter of its applicable cable is φ8.5 to
10.5mm. Ordinary this cable gland is sealed by a rubber. Take off the rubber for
(8) Cable gland 1
leading in a cable. The exclusive cable IR-WERP is lead in through this cable
gland.
It is for leading in a signal cable. The outer diameter of its applicable cable is
(9) Cable gland 2 φ8.5 to 10.5mm. Ordinary this cable gland is sealed by a rubber. Take off the
rubber for leading in a cable.
(10) Fuse The fuse (10A in capacity) is fitted on the fuse holder.
This internal terminal board for wiring of connection cables is accessible by
(11) Terminal board
opening this terminal board cover.
Two serial number plates indicating the model number and the serial number of
(12) Serial number plate
this detector unit are pasted on the inside and outside of this detector unit.
These inlet and outlet are for water or air used to cool this detector unit. The
(13) Inlet/outlet for cooling
nominal diameter of the inlet and outlet is R1/8.
-10-
INST.No.INE-471-P0 Software Version 1.00

5. Names and Functions

5.2 Names and functions of data display


(1) CH display (2) Data display

IM SERIES MADE IN JAPAN

CH DATA

(3) Function keys


SEL CH/ ・ ENT

Names Functions
Displays a calibration curve number in the measurement mode or a setting
(1) CH display
data name in the setting mode.
Displays a measured value in the measurement mode or a setting data in the
(2) Data display
setting mode.
SEL For entering into the setting mode or switching setting screens
CH/・ For setting a calibration curve number in the measurement mode or
entering a decimal point in the setting mode; When the key is pressed
again, the decimal point disappears.
(3) Function keys For entering a setting data in the setting mode or changing the digit of a
setting data
For changing a setting data in the setting mode
For changing a setting data in the setting mode
ENT For storing a setting data in the setting mode

5.3 Terminal portion


The mounting direction of the cable gland is selectable in the following two kinds. Make sure to use
the blind cap to cover the place not mounting the cable gland.
(1) Vertical direction of a cable: Default direction at shipment
(2) Horizontal direction of a cable: It is effective when there is no space above this detector unit.

(1) Cable – Vertical direction (2) Cable – Horizontal direction

Cable gland Blind cap

Blind cap Cable gland

-11-
INST.No.INE-471-P0 Software Version 1.0

6. Operation
6.1 Confirmation before operation
Check the following two points before turning on the power.
1) Have the dipswitches been set? (Refer to [3.1 Setting dipswitches].)
2) Are all of connections correct? (Refer to [4. Connections])
6.2 Setting detector unit numbers
Detector unit numbers are for identifying each detector unit in the multiple-detector connections. Up
to nine (9) detector units can be connected. Set the detector unit numbers before connecting to the
operator interface/display unit.
Reference The default number of this detector unit at shipment is “1”.
When this detector unit is used with a number other than 1, set the detector unit
number by following procedure.

1) Enter into the operation condition setting mode by CH DATA


pressing SEL key and ENT key simultaneously for 2 t 0. 0
seconds.
2) Press SEL key 4 times to display “Hn” in the CH display.
CH DATA
3) Press key. A numeric blinks for entering a detector unit
Hn 1
number.
4) Change the numeric by key, key or key. Detector unit number setting mode Blinking
Press key to increase the numeric.
CH DATA
Press key to decrease the numeric. Hn 4
Press key to shift the blinking digit.
5) Press ENT key. The numeric stops blinking and the Detector unit number
detector unit number is stored.
6) Press SEL key for 2 seconds. The mode returns to the
measurement mode.
Reference The settings shown in the next paragraph can also be executed via the operator
interface/display unit (sold separately).
Refer to the separate manual for the operator interface/display unit.

6.3 Setting calibration curve data


Remarks The settings shown below can also be executed via this detector unit or the
operator interface/display unit (sold separately).

The output characteristics of this detector unit depend upon measuring objects. It may also change according to
the process conditions or the measuring conditions of samples.
Accordingly, for accurate measurements, it is required to perform beforehand sample tests of each object and
obtain a relationship (This is called as the calibration curve.) between the moisture content (%H2O) obtained by a
drying method or other measuring methods and the absorbance “x” measured by this detector unit.
Reference The absorbance “x” is the ratio of the absorbed amount of the light having the wavelength S
of 1.43, 1.94 or 3µm, which is absorbed in a measuring object, to that of the light having
the reference wavelength R not absorbed.

Reference This paragraph describes the setting method of calibration curve data, assuming that
calibration curves have been already created. When the calibration curves have not been
created yet, refer to [7. Procedure for creating calibration curves].

-12-
INST.No.INE-471-P0 Software Version 1.0

6. Operation
6.3.1 Data for setting
The followings are the setting data for calibration curve.
Setting data name Display Setting range of data Default Remarks
value
(1) Calibration curve No. CH 1 to 99 1
(2) Polynomial coefficient a0 A0 0 to ±9999.9 0.0000 Effective numeric: 5 digits
Polynomial coefficient a1 A1 0 to ±9999.9 1.0000 Effective numeric: 5 digits
Polynomial coefficient a2 A2 0 to ±9999.9 0.0000 Effective numeric: 5 digits
Polynomial coefficient a3 A3 0 to ±9999.9 0.0000 Effective numeric: 5 digits
(3) Correction expression b0 0 to ±9999.9 0.0000 Effective numeric: 5 digits
coefficient b0
Correction expression b1 0 to ±9999.9 1.0000 Effective numeric: 5 digits
coefficient b1
Correction expression b2 0 to ±9999.9 0.0000 Effective numeric: 5 digits
coefficient b2
(4) Low limit moisture output Lo 0 to 9999.9 0.00 Specify the number of decimal
places.
High limit moisture output Hi 0 to 9999.9 100.00 Specify the number of decimal
places.
(5) Low limit moisture alarm AL 0 to 9999.9 0.00 Specify the number of decimal
places.
High limit moisture alarm AH 0 to 9999.9 100.00 Specify the number of decimal
places.
(6) Preset moisture PS 0 to 9999.9 0.00 Specify the number of decimal
places.
(7) Water absorbance Ab 0 to ±9999.9 0.00 Effective numeric: 5 digits
Data name Function
(1) Calibration curve No. An optional number from 1 to 99 can be designated as the calibration curve.
Ordinary It is designated sequentially from “1”.
(2) Polynomial oefficient Assume that the calibration curve is represented by the third-degree or
“a0 to a3” lower-degree polynomial of y = a3x3 + a2x2 + a1x + a0, where, “y” is the moisture
content (%H2O) and “x” is the absorbance (“CH0” data of this detector unit).
(3) Correction xpression These coefficients are provided for the quadratic expression correction (zero and
coefficient “b0 to b2” span correction) with reference to the moisture content “y”. Assuming that the
moisture content after the correction be “Y”, we obtain “Y = b2y2+b1y + bo”.
(4) Low limit moisture These specify moisture contents at a low limit output and a high limit output on
output /High limit the analog output scaling. The output is scaled to 4mA at the low limit moisture
moisture output content and 20mA at the high limit moisture content.
(5) Low limit moisture The low limit alarm is activated when the measured value is lower than the low
alarm /High limit limit alarm setpoint of moisture content and the high limit alarm is activated
moisture alarm when the measured value is higher than the high limit alarm setpoint of moisture
content. Use the operator interface/display unit when the alarm outputs are required.
(6) Preset moisture By turning on the preset output by key operations or through communications,
the moisture content being set as a preset value is displayed and outputted,
regardless of the measured value.
(7) Water absorbance Decide the water absorbance to compute the surface water ratio for measuring
the moisture content of sands, etc. [This setting is only enable when the surface
water ratio computation shown in (11) of “6.4.1 Setting data” is set to ON.]
The relation between the measured moisture content (%: mass basis moisture
content), the surface water ratio (%) and the water absorbance (%) is;
y Surface water ratio = (Moisture content – Water absorbance) / (1 + (Water
absorbance / 100)

-13-
INST.No.INE-471-P0 Software Version 1.0

6. Operation
6.3.2 Procedure for setting
1) Press SEL key for 2 seconds to enter into the calibration DATA
CH
curve setting mode “CH”. CH 0
2) Press key. A numeric blinks for entering a calibration
curve number.
CH DATA
3) Change the numeric by key, key or key. CH 0
Press key to increase the numeric.
Press key to decrease the numeric. Calibration curve number Blinking
entering mode
Press key to shift the blinking digit.
4) Press ENT key. The numeric stops blinking and the CH DATA
calibration curve number is stored. CH 3
5) Press SEL key to enter into the setting mode “A0” for
polynomial coefficient a0. Calibration curve number setting

6) Enter into a numeric setting mode by pressing key. CH DATA


A0 0. 0 0 0 0
Change the numeric by key or key and store it by
pressing ENT key. For entering a decimal point, press Setting data name Setting data

CH/・ key at the blinking digit.


7) Press SEL key to enter into the next data setting mode.
8) Repeat the above procedure from 2) to 7) to set all data.
9) After the above setting procedure is completed, return to the measurement mode by pressing
SEL key for two seconds. The automatic return is made if no key is pressed for one minute.

6.3.3 Correcting calibration curves


Remarks The settings shown in the next paragraph can also be executed via the operator
interface/display unit (sold separately).
If the actual moisture content does not correspond with the moisture content on the calibration
curve being preset due to the difference of one-line and off-line measurements, or other causes,
correct it with the correction coefficients b0, b1 and b2 in [6.3 Setting calibration curve data].
These coefficients are provided for the quadratic expression correction against the measured value
“y”. Assuming that the measured value after correction be “Y”, we obtain,
Y = b2y2 + b1y + bo
Usually, the shift correction is done with b0 only. (b1 = 1, b2 = 0)

Remarks [Example]
When the measured moisture content before correction is 15 (%H2O) and the
actual moisture content is 13 (%H2O), “-2%H2O should be set.
(b2 = 0, b1 = 1, b0 = -2)

-14-
INST.No.INE-471-P0 Software Version 1.0

6. Operation
6.4 Setting operating conditions
Set the operating conditions including time constant and hold function.
Remarks The settings shown in the next paragraph can also be executed via the operator
interface/display unit (sold separately).

6.4.1 Data for setting


Set the following data in the operating condition setting mode.
Setting data name Display Setting range Default Remarks
of data value
(1) Time constant t 0.0 to 99.9 0.2 Unit: Second
(2) Hold ON/OFF Hd ON, OFF OFF
(3) Preset output ON/OFF PS ON, OFF OFF
(4) Number of decimal places dt 0 to 4 1
(5) Contact output: Selection of do none nonE NonE: No output
contact output enabled/disabled ALArM ALArM: High/low alarm
and output item Error Error: Self-diagnosed error
(6) Contact input: Selection of di none nonE NonE: No output
contact input enabled/disabled HoLd HoLd: Hold
and input item PrSEt PrSEt: Preset
SMt.rL SMt.rL: Smoothing/real
(7) Communication protocol Pt Rtu Rtu Rtu: MODBUS RTU mode
Priv* Priv:* This is NOT used with this
detector unit.
(8) Detector number Hn 1 to 9 1 Operator interface/display unit
1 to 247 MODBUS RTU mode
1 to 31* * This is NOT used with this
detector unit.
(9) Communication speed SP 9600, 19200 9600
Parity P nonE EVEn nonE: No parity
odd odd: Odd parity
EVEn EVEn: Even parity
Data length d 7, 8 8 These parameters are for the
Stop bit length Sb 1, 2 1 private protocol “Priv” in the above
BCC enabled/disabled bC ON, OFF OFF [(7) Communication protocol] and
are NOT used with this detector
unit.
(10) Sample temperature St ON, OFF OFF
correction ON/OFF
The following settings can be executed at "ON".
・Correction input scaling L tL -999 to 999 0

・Correction input scaling H tH -999 to 999 100


(11) Surface water ratio Sd ON, OFF OFF
computation ON/OFF
(12) Engineering mode ENG
The following settings can be executed by pressing [ENT] key.
Processing mode 1: 1A 0 to 1.000 0.500 0.5: 3-wavelength processing
Weight α1 0 or 1: 2-wavelength processing
Processing mode 1: 1K 0 to ±9.9999 1.0000
Calibration constant k1

-15-
INST.No.INE-471-P0 Software Version 1.0

6. Operation
6.4.1-1) Descriptions of setting data
Setting data name Description
(1) Time constant If the measured value fluctuates noticeably, the signal can be set to be
dull by delaying the response of this detector unit. The smoothing time
(equivalent to the time constant of analog instruments) can be set in
0.1-second increment.
(2) Hold ON/OFF By setting it to ON, the measured value is held. At the same time, the
analog output is also held.
(3) Preset output By turning on the preset output, this detector unit displays the preset
ON/OFF value and the analog output becomes the value corresponding to the
preset value.
(4) Number of For the setting the number of decimal places of displayed data
decimal places
(5) Contact output : Selection Select whether the contact output is enabled or disabled, and select the
of contact output output item.
enabled/disabled and (1) NonE: Disabled
output item (2) ALArM: Outputs the high/low alarm, by the contact, of the
calibration curve number being set
(3) Error: It is outputted when an abnormality is detected by the
self-diagnosis function shown in [9.2 Self-diagnosis function].
(6) Contact input : Selection Select whether the contact input is enabled or disabled, and select the
of contact input output item.
enabled/disabled and (1) NonE: Disabled
output item (2) HoLd: The analog signal is held by the latest value.(Holding by the
signal H)
(3) PrSEt: The analog signal is set to a fixed value of 4-20mA. (Fixing
by the signal H)
(4) SMt.rL: Switching of Smoothing or Real (Real by signal H)

(7) Detector number This is a number for identifying each detector in the multiple-detector-units
connection. This setting has been completed in [6.2 Setting detector unit
numbers].
(8) Protocol Rtu: MODBUS RTU mode
Priv: Exclusive mode - *This is NOT used with this detector unit.
(9) Communications speed, When this detector unit is connected with the operator interface/display
Parity, Data length, Stop unit, skip these settings.
bit length, BCC enabled These are for communications with a personal computer, a sequencer
/disabled or other similar devices. Set them corresponding to a master unit.
• Communications speed: Select 9600 or 19200bps.
• Parity: Select No, Even or Odd.
• Data length: The data length of the MODBUS RTU mode is fixed to 8
bits. No need to select.
• Stop bit length: The stop bit length of the MODBUS RTU mode is
automatically set with the setting of the parity.
(EVEN or odd parity: 1 bit, No parity: 2 bits)
• BCC enabled/disabled: *This is NOT used with this detector unit.

-16-
INST.No.INE-471-P0 Software Version 1.0

6. Operation
Setting data name Description
(10) Sample temperature When calibration curves change by sample temperatures, this function
correction ON/OFF enables to change the calibration curve to the other one by measuring
the sample temperature.
As the input of the sample temperature, a radiation thermometer or a
temperature/voltage converter with the output of 4 to 20mADC can be
used.
When the sample temperature correction is set to ON, the following
settings are required. ・Correction input scaling L, Correction input
scaling H
These are used for scaling of 4 to 20mA correction input.
(11) Surface water ratio For the computation of the moisture content of sands, etc., select the
computation ON/OFF surface water coefficient computation is enabled or disabled. Set it to ON
for enabling.
(12) Engineering mode (1) Weight α1: The 3-wavelength processing or 2-wavelength processing
can be switched by changing of the setting of the weight α1.
When α1 is set to 0.5, the processing becomes the 3-wavelength
processing that is the ratio processing of three (3) wavelengths.
When α1 is set to 0 or 1, the processing becomes the 2-wavelength
processing.
(α1: 1 - the ratio processing of λ1 and λ2, α1: 0 - the ratio
processing of λ2 and λ3)
(2) Calibration constant K1 : This is the value obtained in [6.5
Calibration] and has been stored
automatically.

-17-
INST.No.INE-471-P0 Software Version 1.0

6. Operation

6.4.2 Procedure for setting operation conditions


1) Press SEL key and ENT key simultaneously for 2 CH DATA
seconds to enter into the operation condition setting mode. t 0. 0
2) Press key. A numeric blinks for entering a setting data.
3) Change the numeric by key, key or key. Setting data name

Press key to increase the numeric. CH t DATA 0.0


Press key to decrease the numeric. t 0. 0
Press key to shift the blinking digit.
For entering the decimal point, press CH/. key at the Blinking
blinking digit.
4) Press ENT key. The numeric blinking stops and the data
is stored. CH DATA
5) Press SEL key to enter into the setting mode of the next Hd ON
setting data. Repeat the above procedures from 2) to 4) to
set all setting data except the engineering mode. Next setting data name Blinking

6.4.3 Setting data in the engineering mode CH DATA


1) For the setting of the [Weight α1] and the [Calibration Eng
constant k1] in the engineering mode, press SEL key
several times to enter into the engineering mode “Eng” Engineering mode
shown right. Press ENT key.
2) Press ENT key in this engineering mode to enter into the
setting mode “1A” of the weight α1. CH DATA
3) Change the numeric by key, key or key. 1A 0. 5 0 0
Press key to increase the numeric.
Press key to decrease the numeric. Weight α1 setting mode

Press key to shift the blinking digit.


For entering the decimal point, press CH/. key at the Press ENT key.
blinking digit.
Press SEL key.
4) Press ENT key to store the weight α1.
5) Then press SEL key to enter into the setting mode “1k”
of the calibration constant K1. CH DATA

6) Change the numeric by key, key or key. 1K 1. 0 0 0


Press key to increase the numeric.
Calibration constant K1
Press key to decrease the numeric. setting mode
Press key to shift the blinking digit.
For entering the decimal point, press CH/. key at the
blinking digit.
7) Press ENT key to store the calibration constant K1.
8) Then press SEL key to display “2A”, “2K”, “3A” and
“3K” and skip them.

-18-
INST.No.INE-471-P0 Software Version 1.0

6. Operation
6.5 Calibration (Absorbance display mode settings)
For using this detector unit accurately, the periodical calibration (once in three months) is
recommended.
The calibration is executed by using the output checker plate.
Remarks Supply the power to this detector unit for one hour or longer before calibration.

Mount the output checker plate to the top of the air-purge hood and measure the No. 1 side of the
output checker plate.

Detector unit

IMSERIES

Set the glass side (No. 1 side) to


moisture measurements and insert it
into the holder part of the air-purge
Air-purge hood hood.
Glass side (No. 1 side) of
output checker plate

Output checker plate

Output checker plate


(Insert it until its top is touched to the protrusion of the holder part.)

6.5.1 Absorbance display mode settings


With the following procedure, enter into the absorbance CH DATA
display mode by setting the calibration curve number to “0”. 01 1 0. 0
1) Press CH/. key. The numeric in the CH display blinks for
entering a calibration curve number. Blinking
2) Press key to enter a numeric. CH DATA
3) Change the numeric to “0” by using key. 0 1 0. 0
4) Press ENT key. The numeric stops blinking and “0” is
displayed. Absorbance display mode

6.5.2 Calibration
1) Execute the calibration by pressing three keys of CH DATA
SEL , , and ENT simultaneously. 0 0. 0 0 0 0
When the displayed absorbance “x” is within 0.0000 ±
0.0010 for IRMA1100 and IRMA1200 and within Absorbance “x”
0.0000 ± 0.0050 for IRMA1300, the calibration is
completed.
2) By pressing CH/. Key, the numeric in the “CH” display
blinks. Set the last calibration curve number to return to
the measurement mode.

-19-
INST.No.INE-471-P0 Software Version 1.0

6. Operation
6.6 Setting output limit values of calibration curves
The measured value can be fixed by low limit and high limit absorbance values.

YH
When the absorbance becomes less than the low
limit absorbance value, the measured value is

Measured
fixed to YL as shown right.

value
Also, when the absorbance becomes more than the
high limit absorbance value, the measured value is
fixed to YH.
YL

0 XL XH
Absorbance

6.6.1 Data for setting limit values of calibration curves


Set the following data for the calibration curve output limit values.
Setting data name Display Setting range Default Remarks
of data value
(1) Calibration curve number CH 1 to 99 1
(2) Output limit processing LM OFF, ON OFF 0: OFF, 1: ON
enabled/disabled
Low limit absorbance value XL 0 to ±9999.9 0.0000 Effective numeric: 5 digits
(3)
Low limit measured value YL 0 to ±9999.9 0.0000 Effective numeric: 5 digits
High limit absorbance value XH 0 to ±9999.9 9.9999 Effective numeric: 5 digits
(4)
High limit measured value YH 0 to ±9999.9 9999.9 Effective numeric: 5 digits

Setting data name Description


(1) Calibration curve number Any calibration curve number in 1 to 99 can be
specified, but it is normally specified from 1
sequentially.
(2) Output limit processing enabled/ Set the output limit processing enabled or disabled.
disabled When ON (enabled) is set, the measured value is
outputted corresponding to the limit values being set.
When OFF (disabled) is set, the measured value is
outputted corresponding to the calibration curve data.
(3) Low limit absorbance value XL Enter data to fix the measured value at the low limit side.
Low limit measured value YL
(4) High limit absorbance value XL Enter data to fix the measured value at the high limit
High limit measured value YL side.

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INST.No.INE-471-P0 Software Version 1.0

6. Operation
6.6.2 Procedure for setting data for output limit values of calibration curves
6.6.2-1 Setting the calibration curve numbers (CH)
1) Press SEL key and CH/. key simultaneously for 2 seconds to
CH DATA
display "CH" in the CH display for entering the calibration CH 1
curve number setting mode for the calibration curve output
limit values. Calibration curve number Calibration
2) Set a calibration curve number. setting for calibration curve number
ENT curve output limit value

6.6.2-2 Enabling/disabling the output limit processing (LM)


1) Press SEL key to enter the output limit processing CH DATA
enabled/disabled "LM" setting mode. LM OFF
Press key to enter a setting data.
Change the setting data by key, key, or key. Setting data name Setting data

Press ENT key to store the setting data.

6.6.2-3 Setting a low limit absorbance value (XL) and a low limit measured value (YL)
1) After the above setting, press SEL key to enter the low limit
CH DATA
absorbance value "XL" setting mode. XL 0.0
Press key to enter a setting data.
Change the setting data by key, key, or key.
Press ENT key to store the setting data.
2) After the above setting, press SEL key to enter the low limit CH DATA
measured value "YL" setting mode. YL 0.0
Press key to enter a setting data.
Change the setting data by key, key, or key.
Press ENT key to store the setting data.

6.6.2-4 Setting a high limit absorbance value (XH) and a high limit measured value (YH)
1) After the above setting, press SEL key to enter the high limit
CH DATA
absorbance value "XH" setting mode. XH 1. 0 0 0
Press key to enter a setting data.
Change the setting data by key, key, or key.
Press ENT key to store the setting data.
2) After the above setting, press SEL key to enter the high limit CH DATA
measured value "YH" setting mode. YH 5 0. 0
Press key to enter a setting data.
Change the setting data by key, key, or key.
Press ENT key to store the setting data.
6.6.2-5 Setting output limit values to other calibration curve numbers
1) After the above setting (6.6.2-1 to 6.6.2-4), press SEL key to return to the calibration curve
number setting mode.
Enter other calibration curve number for setting output limit values.
Repeat the above procedure (6.6.2-1 to 6.6.2-4) to set output limit values to other calibration
curve numbers.
Remarks After the above setting procedure is completed, return to the measurement mode
by pressing SEL key for two seconds. The automatic return is made if no key is
pressed for one minute.
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INST.No.INE-471-P0 Software Version 1.0

7. Procedure for creating calibration curves


The output characteristics of the infrared moisture meter depend upon measuring objects. It may also
change according to the process conditions or the measuring conditions of samples.
Accordingly, for accurate measurements, it is required to perform beforehand sample tests of each
object and obtain a relationship (This is called as the calibration curve.) between the moisture content
(%H2O) obtained by a drying method or other measuring methods and the absorbance “x” measured
by this detector unit.
This chapter describes the measurements of the moisture content by the drying method. However,
the same creation method of the calibration curves is applied to the measurements of the moisture
content by the Karl Fischer method or other methods.

7.1 Sample preparation


7.1.1 Powders or granular substances
(1) Take a sample of about 2 to 4 liters from the measuring object.
(2) Dry up the sample up to the absolute dry condition by a dryer. Particularly be careful with the
heating temperature so as not to denature the sample.
(3) Divide the dried sample into every 100 to 200cc. It is recommended to divide it into many
samples, but 5 to 6 samples are ordinary used.
(4) Add water to these 5 to 6 samples bit by bit so that the moisture content of each sample divides
the measuring range almost evenly.
(5) Stir each sample with water added sufficiently, put it into a polyethylene bag and then seal it
tightly. Leave each sample for about 2 days until its moisture content is stabilized.

1 2 3 N

! Caution For a sample cannot be measured because it cannot be heated or it is hardened


by adding water, adjust the moisture contents according to the procedure for
papers shown in Para. [7.1.2]

7.1.2 Papers (sheet materials)


(1) Cut a sample to have a size of about 100 x 100mm. (Number of samples: 9 sheets)
(2) Divide 9 sample sheets into 3 groups with 3 sheets in each group. Adjust the moisture content of
each group under the following conditions.
Drying: Leave the samples in a desiccator containing silica gel for 2 days. In case of
papers, the moisture content becomes about 4%H2O.
In the air: Leave the samples in an indoor atmosphere.
In case of papers, the moisture content becomes about 7%H2O in summer or
about 5%H2O in winter.
Moistening: Leave the samples in a desiccator containing salt water for 2 days.
In case of papers, the moisture content becomes 8 to 9%H2O normally or
maximum about 11% H2O.

! Caution Wear clean gloves not to touch the samples by hands directly. It is
convenient for you to mark the samples for identifying their front/back
surfaces and their measurement sequence.

1 2 3 4 5 6

With silicagel With salt water


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INST.No.INE-471-P0 Software Version 1.0

7. Procedure for creating calibration curves


7.2 Sample measurement
Be careful with the following cautions in measurements.
(1) Before measurements, warm up this detector unit more than 1 hour.
(2) Place samples at the same position as in actual measurements, set the calibration curve number
to 0, and then read the display (absorbance "x").
(3) Perform the measurements rapidly.
(4) The visible light is irradiated from this detector unit. Confirm that the samples cover the
measurement area completely.
7.2.1 Sample measurement for powders or granular substances
(1) Prepare the same quantity of trays (Ø100 to 150mm in diameter, about 20mm in depth) as
samples.
(2) Weigh each tray (weight W0).
(3) Empty the sample sealed from the polyethylene bag and then spread it on the tray until its
surface becomes flat and its bottom cannot be seen.
(4) Put the tray at the measuring position, set the calibration curve number of this detector unit to 0,
and then read its display (absorbance "x"). If the measured value cannot be read easily, delay
the response with the smoothing function.
(5) Stir the sample rapidly with a spoon and measure it by this detector unit again. Repeat this
measurement 2 or 3 times per sample.
(6) Weigh the tray with the sample put on (weight W1).
(7) Perform the same measurements on all samples.
(8) Put all samples with trays into a dryer, and dry them until they become in the absolute dry
condition (Drying for more than 2 hours at 105 to 110ºC is usually required.).
(9) Cool them down after drying and weigh each tray with the sample put on (weight W2).
(10) Record the measured values in the following table every measurement and obtain the moisture
contents by the following formula.
W1 ─ W2
X 100 (%H2O)
W1 ─ W0

No. Absorbance "x" W0 W1 W2 Moisture content (%H2O)


1 x1 y1
2 x2 y2
3 x3 y3
: : :
n xn yn

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INST.No.INE-471-P0 Software Version 1.0

7. Procedure for creating calibration curves


7.2.2 Sample measurement for papers (sheet materials)
(1) Weigh a sample before measurements (weight W1).
(2) Hold the sample by a paper holder, put it by tilting at 15º to the measuring position, set the
calibration curve number of this detector unit to 0, and then read its display (absorbance "x").
(3) Weigh the sample after the above measurement (weight W2). Perform the measurements from
(1) to (3) as quickly as possible.
(4) Perform the same measurements on all samples. For these measurements, the same surface (front
or back) of the samples should be measured and the same measurement sequence should be
taken.
(5) Put all samples into a dryer, and dry them until they become in the absolute dry condition
(Drying for more than 2 hours at 105ºC is usually required.).
(6) After drying, put all samples into a desiccator containing silica gel, and allow them natural-
cooling.
(7) Weigh each sample (weight W3).
(8) Record the measured value in the following table every measurement, and obtain the moisture
contents by the following formula.
(W1 + W2)/2 ─W3
X 100 (%H2O)
(W1 + W2)/2

No. Absorbance "x" W1 W2 W3 Moisture content (%H2O)


1 x1 y1
2 x2 y2
3 x3 y3
: : :
n xn yn

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INST.No.INE-471-P0 Software Version 1.00

8. Sample temperature correction function


8.1 General
When a calibration curve changes depending on the sample temperature Ts, this function enables to
switch the calibration curve to other one corresponding to the sample temperature measured. For the
input of the sample temperature, a radiation thermometer or a temperature/voltage converter with
the output of 4 to 20mADC can be used. By utilizing this function, 10 calibration curves in one
group (9 calibration curves only in the group 10) can be switched corresponding to the sample
temperature Ts. 99 calibration curves are available and up to 10 groups can be set accordingly.

Calibration curve of sample


temperature "T3"
Calibration curve of sample
temperature "T2"
Moisture content “Y”

Calibration curve of sample


temperature "T1"

Absorbance "X"

8.2 Wiring this detector unit

Correction input
4 to 20mA DC

P+ P- OUT+ OUT- SA SB SG DI COM DO COM IN+ IN-

24VDC 4-20mADC RS-485 DIGITALIN DIGITALOUT 4-20mADC

-25-
INST.No.INE-471-P0 Software Version 1.00

8. Sample temperature correction function


8.3 Enabling/disabling the sample temperature correction function
Execute this setting with either this detector unit or the operator interface/display unit. When the
correction is disabled, the operation is normal which means the calibration curve is not switched
corresponding to the sample temperature measured. When it is enabled, the calibration curve is
switched with the sample temperature.
8.3.1 Setting with this detector unit 8.3.2 Setting with the operator
(1) Press SEL key and ENT key simultaneously interface/display unit
for 2 seconds to enter into the operating (1) Set the calibration curve number to 0.
condition setting mode. CH 0 ENT
(2) Press SEL key several times to enter into the (2) Enter into the sample temperature correction
sample temperature correction enabled/ enabled/ disabled setting mode (St).
disabled setting mode (St). MODE 1 9 ENT
(3) Select the sample temperature correction
CH DATA
St OFF enabled or disabled.
0 ENT (OFF) Correction OFF (disabled)
(3) Select the sample temperature correction 1 ENT (ON) Correction ON (enabled)
enabled or disabled. * When you go on setting the sample
ENT (OFF) Correction OFF (disabled) temperature scaling, skip the next (4) and
ENT (ON) Correction ON (enabled) proceed to (2) of [8.4 Setting a sample
* When you go on setting the sample temperature scaling (8.4.2 Setting with the
temperature scaling, skip the next (4) and operator interface/display unit)].
proceed to (2) of [8.4 Setting a sample (4) Return the calibration curve number to the
temperature scaling (8.4.1 Setting with this original one.
detector unit)].
(4)Press SEL key for 2 seconds. The mode
returns the measurement mode.
8.4 Setting a sample temperature scaling (4 to 20mA DC only)
When a radiation thermometer or a thermoelectric converter is used, matching the temperature
range for its 4 to 20mADC output to the temperature range for 4 to 20mADC input of this detector
unit is required.
Carry out the scaling with either this detector unit or the operator interface/display unit, following
the procedure shown below.
8.4.1 Setting with the detector unit 8.4.2 Setting with the operator
(1) Press SEL key and ENT key simultaneously interface/display unit
for 2 seconds to enter into the operating (1) Set the calibration curve number to 0.
condition setting mode. CH 0 ENT
(2) Press SEL key several times to enter into the (2) Enter into the sample temperature scaling
sample temperature scaling low limit (tL) setting mode
setting mode. MODE 2 1 ENT
(3) Set the sample temperature scaling low limit
CH DATA (tL). (Setting range: -999.9 to 999.9)
tL 0. 0 (4) Press SEL key once to enter into the sample
(3) Set the sample temperature scaling low temperature scaling high limit (tH) setting
limit (tL). (Setting range: -999.9 to 999.9) mode.
(4) Press SEL key once to enter into the sample (5) Set the sample temperature scaling high limit
temperature scaling high limit (tH) setting (tH). (Setting range: -999.9 to 999.9)
mode.
(5) Set the sample temperature scaling high
limit (tH). (Setting range: -999.9 to 999.9)
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INST.No.INE-471-P0 Software Version 1.00

8. Correction function by sample temperature from external input


8.5 Setting sample temperature
The following key operation is common to this detector unit or the operator interface/display unit.
(1) Press SEL key for 2 seconds to enter into the calibration curve
CH DATA
setting mode. tS 9 9 9. 9
(2) Press SEL key several times to enter into the sample
temperature setting mode (tS).
(3) Set the sample temperature.(Setting range: -999.9 to 999.9)

8.6 Setting calibration curve data


(1) Specify a group for calibration curve number to be used.
The groups are from 1 to 10 and each one corresponds to the following calibration curve
numbers respectively.
Group 1: Calibration curve number 1 to 10 Group 6: Calibration curve number 51 to 60
Group 2: Calibration curve number 11 to 20 Group 7: Calibration curve number 61 to 70
Group 3: Calibration curve number 21 to 30 Group 8: Calibration curve number 71 to 80
Group 4: Calibration curve number 31 to 40 Group 9: Calibration curve number 81 to 90
Group 5: Calibration curve number 41 to 50 Group 10: Calibration curve number 91 to 99
(2) Example: Assuming that the group 1 has been selected,
Set the following calibration curve at the sample low limit temperature T1 to the calibration
curve No. 1.
y = a3x3 + a2x2 + a1x + a0
Only the calibration curve by polynomial expression can be used.
Further, set the sample temperature T1. For its setting, refer to [8.5 Setting sample temperature].
(3) Set the calibration curves at the sample temperature Ti (i = 2 to 10) to the calibration curve
numbers 2 to 10.
However, Ti should fulfill the following expression.
T1 (Sample low limit temperature) ≦ T2 ≦ ………. ≦ T9 ≦ T10 (Sample high limit temperature)
(4) Enter 999.9 into the Ti not used. Be careful that, if this value is not entered, a calibration curve
not used is computed as a data.
* The default of the sample temperature Ti is 999.9.
(5) For the correction expression coefficients b1 and b0 and the constants (low limit range, high limit
range, low limit alarm, high limit alarm and preset value), the values for the first calibration
curve number in a group are used.
Group 1: Calibration curve number 1 Group 6: Calibration curve number 51
Group 2: Calibration curve number 11 Group 7: Calibration curve number 61
Group 3: Calibration curve number 21 Group 8: Calibration curve number 71
Group 4: Calibration curve number 31 Group 9: Calibration curve number 81
Group 5: Calibration curve number 41 Group 10: Calibration curve number 91

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INST.No.INE-471-P0 Software Version 1.00

8. Correction function by sample temperature from external input


8.7 Measurement
(1) When ON (enabled) is selected in the sample temperature correction and one calibration curve
number in a group is set, the calibration curve number is automatically switched corresponding
to the sample temperature.
For example, when the sample temperature Ts fulfills the following expression, the calibration
curve number becomes “i”.
T1 ≦ ….. ≦ Ti ≦ Ts < Ti + 1 ≦ ….. ≦ T10
(2) However, the measured value Y is not the measured value Y1 on the calibration curve No. “i”
but becomes the following value interpolated from the measured value Yi and the measured
value Yi+1 on the calibration curve No. “i+1”.
Ts - Ti
Y = (Y i+1 - Y i) × + Yi
Ti+1 - Ti

(3) When the sample temperature Ts is lower than the sample temperature of the first calibration
curve number in the group or when it is higher than the sample temperature of the last
calibration curve number, the following error display appears.
However, the calibration curve, of which sample temperature is set as 999.9, is ignored.
* For the sample temperature lower than the sample temperature of the first calibration curve
number in the group ….. Er15 (Sample temperature too low)
* For the sample temperature higher than the sample temperature of the last calibration curve number
in the group ….. Er14 (Sample temperature too high)

8.8 Displaying sample temperature Ts


8.8.1 Displaying with this detector unit 8.8.2 Displaying with the operator
(1) Set the calibration curve number to 0. interface/display unit
CH 0 ENT (1) Set the calibration curve number to 0.
(2) Press key for 2 seconds to display the CH 0 ENT
sample temperature. (2) Display the sample temperature.
(3) For canceling of the sample temperature MODE 2 0 ENT
display, press SEL key for 2 seconds or (3) For canceling of the sample temperature
press CH key for 2 seconds display, press SEL key for 2 seconds or
press CH key for 2 seconds

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INST.No.INE-471-P0 Software Version 1.00

9. Inspection and maintenance


9.1 Periodical inspection
The following inspections are required periodically.
(1) Cleaning the cover glass surface
Keep the cover glass surface of this detector unit clean all times. Wipe off dirt and flogging with gauze or
cloths like that.
It is more effective to impregnate the gauze with alcohol.
(2) Installation
Check this detector unit is correctly installed and fixed securely.
(3) Connections
Check the connections to all terminals of this detector unit, the operator interface/display unit, a receiving
instrument or other instruments are fixed securely.
(4) Purge air
Check flow, pressure and cleanness of air supplied for air-purging are adequate.
(5) Calibration
For maintaining the accuracy of this detector unit, the calibration of the unit once in 3 months is
recommended by using the output checker plate (Model IR-WEB or IR-WEB3: sold separately).

9.2 Self-diagnosis function


The self-diagnosis function is built in this detector unit. When an abnormal condition occurs, the
corresponding error number is displayed.
All error numbers are common to this detector unit and the operator interface/display unit.
Error Diagnosed
No. Item Contents Measures abnormal
condition*
High limit over range Measured value is higher than Check the calibration curve data.
----- the displaying range. Check the output by the output 
checker plate.
Low limit over range Measured value is lower than the Check the calibration curve data.
----- displaying range. Check the output by the output 
checker plate.
Er01 Nonvolatile memory Writing to or reading from the Return this detector unit to
abnormal nonvolatile memory is disabled. CHINO. {
Er03 Motor rotation The motor stops or rotates Replace the motor.
{
abnormal abnormally.
Er06 Computation error Overflow happed in computation Check the output by the output
{
checker plate.
Er07 Element temperature The element temperature is Return this detector unit to
{
abnormal abnormal. CHINO.
Er12 Ambient temperature The ambient temperature of the Lower the ambient temperature.
too high detector unit is high 
Er13 Ambient temperature The ambient temperature of the Raise the ambient temperature.
too low detector unit is low 
Er14 Sample temperature The sample temperature is Widen the correction range.
too high higher than the correction range 
Er15 Sample temperature The sample temperature is lower Widen the correction range.
too low than the correction range 
Er16 Sample low The reflection rate of the sample Close the distance to the sample.
reflection is low or the lamp is burned out. If the lamp is burned out, replace 
it.
Er17 Sample high The reflection rate of the sample Incline or extend the distance to the
reflection is high. sample. 
Er20 Number of calibration The number of calibration Set two calibration curves setting
curves insufficientcurves is insufficient for the sample temperature or more. 
for sample temperature sample temperature correction..
correction
(Note) For the items filled with { in the self-diagnosed abnormal condition, a self-diagnosed abnormal
condition alarm is outputted from this detector unit and the operator interface/display unit.

-29-
INST.No.INE-471-P0 Software Version 1.00

9. Inspection and maintenance


9.3 Measures against troubles not included with self-diagnosis
If a trouble occurred, take remedial measures referring to the corresponding items of this manual
after checking the following points. For the troubles of the operator interface/display unit, refer to
the separate manual of the operator interface/display unit.
9.3.1 No display on this detector unit appears.
(1) Is the power normal?
(2) Is the fuse normal?
(3) Are cables connected securely?
(4) Is the connector connecting the data display cover and the internal CPU board connected
securely?
(5) Turn off the power once and then turn on it.
(6) If the trouble cannot be repaired by the above checks, the power unit in this detector unit may
be defective.
9.3.2 Measured value remains unchanged.
(1) Is HOLD set to OFF?
(2) Is PRESET set to OFF?
(3) Are the calibration curve data correct?
(4) Turn off the power once and then turn on it.
(5) Does the data display with the calibration curve number 0 by using the output checker plate
change?
(6) When the data remains unchanged, initialize the RAM. If this phenomenon is not still recovered,
return this detector unit to CHINO.
9.3.3 Measured value fluctuates.
(1) Is the measuring surface flat?
(2) Is the measuring position correct? Make sure that the detector unit does not measure such
bottom face as a conveyor belt, etc.
(3) Make sure that any disturbance light is not irradiated onto the measuring surface.
(4) Is the smoothing time proper? Certain smoothing time is necessary in stable measurements.
(5) Make sure that any noise source does not exist around this detector unit or connection cables.
(6) Does the data display with the calibration curve number 0 by using the output checker plate
fluctuate?
(7) When the data fluctuates, initialize the RAM. If this phenomenon is not still recovered, return
this detector unit to CHINO.
9.3.4 Measured value is slightly higher or lower than the actual value.
(1) Is the calibration curve number correct?
(2) Are the calibration curve data correct?
(3) Are HOLD and PRESET set to OFF?
(4) Is the measuring position correct?
(5) Is the cover glass surface of this detector unit clean?
(6) Correct the calibration curve. (Refer to [6.3.3 Correcting calibration curves].)

-30-
INST.No.INE-471-P0 Software Version 1.00

9. Inspection and maintenance


9.4 Maintenance parts
9.4.1 List of maintenance parts
The replacing intervals are reference values. They are subjected to the working conditions.
Article name Quantity Replacing interval Remarks
Lamp (with rubber sheet) 1 5 years
Motor (with connector) 1 3 years
Power board 1 5 years 3 years when the ambient temperature
is 40°C or higher
Fuse 2 Supplied as an attachment

Warning For replacing maintenance parts, make sure to turn off the power source to this detector
unit.

9.4.2 Replacing a lamp


Warning For replacing the lamp, make sure
to turn off the power source to this
detector unit.
(1) Turn off the power source to this detector
unit.
(2) Loosen four M4 hexagon socket cap screws
fixing the data display cover and remove the
data display cover slightly.
Power board
Caution As the data display cover is connector (7 pins)
connected with internal components
by cables, carefully remove the cover
not to scratch the cables.
(3) Disconnect the cable connector (26 pins) at the
display board and the connector (7 pins) at the
power board, and then remove the data Data display cover
display cover from this detector unit Display board connector (26 pins)
completely.
(4) Loosen M3 pan screws fixing the lamp cover,
Lamp cover
and remove the lamp cover upward.
(5) Turn the lamp bulb counterclockwise viewed
from the filament side about 30 degree, and
pull the lamp from the socket.
(If the lamp is not turned easily, turn the lamp
bulb by wrapping the rubber sheet around it,
which is attached to a new replacement lamp.)
Caution As the lamp bulb becomes hot after
energization, replace it after cooling
it down enough.

(6) Position the new lamp with the crena portion


of the flange, insert it into the back of the
socket, and then turn it clockwise viewed
from the filament side about 30 degree.
(7) Mount the lamp cover, and then mount the
data display cover (including the connections Lamp
of 2 connectors). The replacement of the lamp
is completed.

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INST.No.INE-471-P0 Software Version 1.00

9. Inspection and maintenance


9.4.3 Replacing a motor

Warning For replacing the motor, make


sure to turn off the power source
to this detector unit.

(1) Turn off the power source to this detector


unit.
(2) Loosen four M4 hexagon socket cap screws
fixing the data display cover and remove the Power board
connector (7 pins)
data display cover slightly.

Caution As the data display cover is


connected with internal components
by cables, carefully remove the
cover not to scratch the cables.

(3) Disconnect the cable connector (26 pins) at Data display cover
the display board and the connector (7 pins) Display board connector (26 pins)
at the power board, and then remove the data
display cover from this detector unit Motor connector (2 pins)
completely.
(4) Remove the motor connector (2 pins).
(5) Loosen the fixing screws (M3 pan screws) of
the motor band fixing the motor and remove
the motor by pulling the motor band upward
while pressing the motor.
(6) Make the motor unit stand as shown in the
figure and hold the sector lightly. Remove 4
Motor unit
pieces of M2 screws and separate the sector Motor band
from the motor. Stopper of the motor
(7) Make the new motor stand, too, and mount it
to the sector. Note that the sector has front
and back sides.
(8) Place the motor unit to make the top of the
motor touch the stopper of the motor
mounting base, cover the motor with the
motor band, and then fix the motor by
screwing the fixing screws of the motor
band.
(9) Connect the motor connector, and then
mount the data display cover (including the
connections of 2 connectors). The
replacement of the motor is completed.
Caution Never scratch the optical filter
attached to the sector during the
replacement of the motor.
Motor
Sector

-32-
INST.No.INE-471-P0 Software Version 1.00

9. Inspection and maintenance

9.4.4 Replacing a power board


Warning For replacing the power board,
make sure to turn off the power
source to this detector unit.

(1) Turn off the power source to this detector


unit.
(2) Loosen four M4 hexagon socket cap screws
fixing the data display cover and remove the
data display cover slightly Power board
connector (7 pins)
Caution As the data display cover is
connected with internal components
by cables, carefully remove the
cover not to scratch the cables.

(3) Disconnect the cable connector (26 pins) at


the display board and the connector (7 pins) Data display cover
at the power board, and then remove the data Display board connector (26 pins)
display cover from this detector unit
completely.
(4) Remove the power board by loosing 4 pieces
of M3 pan screws fixing it. Display board Power board
At the same time, replace the heat radiation
sheet (about 60mm2, 0.5mm thickness),
which is slipped with the power board, with
a new heat radiation sheet.
(5) Fix the new power board, while slipping the
new heat radiation sheet, with 4 pieces of
M3 pan screws.
(6) Connect the cable connector (26 pins) at the Data display cover
display board and the connector (7 pins) at
the power board, and then fix the date 4 pieces of M3 pan screws
display cover. The replacement of the power
board is completed.

Heat radiation sheet


Power board

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INST.No.INE-471-P0 Software Version 1.00

9. Inspection and maintenance

9.4.5 Replacing a fuse


Warning For replacing the fuse, make sure to Fuse holder Terminal board
turn off the power source to this
detector unit.

(1) Turn off the power source to this detector unit.


(2) Loosen four M4 hexagon socket cap screws
fixing the terminal board cover and remove the FUSE

terminal board cover.


(3) Push the socket of the fuse holder a little with a
flathead screwdriver and turn it counterclockwise P+ P- OUT+ OUT-SA SB SG DI COM DOCOM IN+ IN-

24VDC 4-20mADC RS-485 DIGITALIN DIGITALOUT 4-20mADC


about 90 degrees.
(4) Pull out the fuse forward.
(5) Insert the new fuse into the back of the socket,
push the socket a little with a flathead screwdriver,
and then turn it clockwise about 90 degrees.
(6) Mount the terminal board cover. The replacement
of the fuse is completed.

Fuse Socket

9.5 Ram clearing


If an abnormal condition of this detector unit is not recovered by all means, initialization of the RAM
is required.
Caution For initializing the RAM, make sure to turn off the power source to this detector
unit. As the stored contents of the RAM are initialized, record the calibration curve
data, etc. before initialization.

9.5.1 Ram clearing


(1) Turn on the power by pressing SEL key and key simultaneously.
(2) The contents of the RAM are initialized. Set the calibration curve data, etc. again.

-34-
INST.No.INE-471-P0 Software Version 1.0

10. Specifications
10.1 Detector unit: IRMA1100, IRMA1200, IRMA1300
Model IRMA2100 IRMA2200 IRMA1300
Measuring system Infrared reflection type 3-wavelength Infrared reflection type 2-wavelength
system system
Lamp Tungsten-filament lamp
Measurement distance 300mm (200 to 300mm adjustable) 200mm (160 to 300mm adjustable)
Measurement area 50 x 50mm (at the measuring distance 30 x 30mm (at the measuring distance
300mm) 200mm)
Reproducibility With the output checker plate With the output checker plate
Detector unit output (absorbance “x”): Detector unit output (absorbance “x”):
Within ±0.003 Within ±0.015
(Under same ambient temperature and the humidity)
The above reproducibility is specified with the output checker plate and it is different
from the reproducibility in the actual measurement.
Stability under the EMC Detector unit output (absorbance “x”) Detector unit output (absorbance “x”)
test environment : Within ±0.01 : Within ±0.1
Output signal Analog signal: 4-20mADC and ±0.2% of full scale (Load resistance: 500Ω or less)
Communication output RS-485 (MODBUS) … Standard
Ethernet (LAN) … Option
One of the above outputs is to be specified.
Output update cycle 28ms.
Display Data: LED 5 digits, Calibration curve number, others: LED 2 digits
Setting By keys or through communication.
Processing function 2-color, 3-color ratio processing and multiple regression processing
Number of calibration 99 (maximum)
curve
Calibration curve First-degree to cubic polynomial and multiple regression
With calibration curve correction (First to second-degree correction)
Smoothing processing 0 to 99.9 seconds
Calibration The calibration is enabled by the output checker plate.
Detector unit number For the multiple-detector-units connection, detector unit numbers can be specified by
setting key operation.
Calibration curve Calibration curve numbers can be specified by key operation.
number setting
Self-diagnosis function Contact and communication output at self-diagnosed abnormal conditions
Correction input Correction of measured data with an external 4-20mADC input (1 input)
function (Sample temperature correction, others)
External Di/o Di (contact input): One function selected from the preset, the data hold or the
real/smooth switching can be inputted via the contact input.
Do (contact output): One function selected from the self-diagnosis function (1 Form
B) or the high/low alarms (1 Form A) can be outputted as the contact output.
Working temperature 0 to 50°C [The cooling by water or air is necessary if the working temperature is
range higher than 45°C.]
Power voltage 24VDC [The power voltage is supplied from the power unit IR-WEP (supplied as an
attachment). Power to the power unit: 100 to 240VAC, 50/60Hz]
Permissible voltage
18 to 30VDC (For products conforming to CE: Within 24VDC±10%)
fluctuation
Power consumption Approx. 36VA (maximum)
Connection Terminal connections
Case Aluminum dust- and splash-proof structure (IEC529, IP65)
Weight Approx. 4.3kg
Installation method Bolt suspension method with 4 pieces of M8 bolts

-35-
INST.No.INE-471-P0 Software Version 1.0

10. Specifications
10.2 Attachments
10.2.1 Power unit IR-WEP
The power of 24VDC is supplied to the detector unit. This unit is supplied with the detector unit as
an attachment.
Output voltage 24VDC
Output current 2.1A
Working temperature range -10 to 50°C
Power supply 100 to 240VAC (universal power supply), 47 to 450Hz
Allowable voltage fluctuation 85 to 264V AC
Power consumption Approx. 160VA (maximum)
Case Resin
Mounting Wall mounting type (DIN rail mounting)
Weight Approx. 380g

10.2.2 Connection cable IR-WERP


It is the exclusive cable for connecting the detector unit to the operator interface/display unit or the
power unit.
Structure 4-core cab tire cable (with double shield)
Outside diameter Ø10.5mm
Length Maximum length 200m
Connection Both ends - tips

10.2.3 Air-purge hood IR-WEA (For IRMA1100, IRMA1200)


IR-WEA3 (For IRMA1300)
It is used to shield against extraneous lights and clear the measurement window and the sight path.
The output checker plate can be attached at the top of the hood.
Purge air Flow: 5 to 200Nℓ/min
Pressure: Maximum 200kPa
(Use instrumentation air not containing oil or dust.)

10.2.4 Output checker plate IR-WEB (For IRMA1100, IRMA1200)


IR-WEB3 (For IRMA1300)
Use it to check the detector output at site.
Attach it to the top of the air-purge hood.

10.2.5 Installation adaptor IR-WED1


It is used to replace an IR-M series moisture meter, which has already been installed, with the IM
series infrared multiple constituents analyzer without any change of the installation place.
Material Aluminum
Weight About 0.8kg

-36-
INST.No.INE-471-P0 Software Version 1.0

10. Specifications
10.2.6 Air-cooling box IR-WEX
It is used to protect the detector unit from dusts and cool the detector unit by air. (The detector unit is
housed in this air-cooling box.)
Working temperature 0 to 55°C
Material SUS304 (air-cooling portion)
Iron (mounting metal portion)
Air Flow: 100 to 500Nℓ/min
Weight About 14kg

10.2.7 Relaying box IR-WEE…


It is used as a relaying terminal for the multiple-detector-units connection and a power unit is built in.
The steel case and the SUS case are available. The SUS case is the splash-proof construction.
IR-WEE1 IR-WEE2
Working temperature range 0 to 50°C 0 to 50°C
Case Steel SUS304
Color 5Y7/1 (light beige) -
Weight Approx. 4kg Approx. 4kg
(including the power unit) (including the power unit)

-37-
INST.No.INE-471-P0 Software Version 1.0

11. Outside dimensions


11.1 Detector unit IRMA1100, IRMA1200, IRMA1300

Screw hole Cable gland


for mounting the detector unit (Ø25)
4-M8, depth11

(25)
IMSERIES
133

120

8
10
52 130 65
260 120

For mounting the air-purge hood


4-M5, depth 6.5

Unit: mm

-38-
INST.No.INE-471-P0 Software Version 1.0

11. Outside dimensions


11.2 Attachments
11.2.1 Power unit (conforming to CE) IR-WEP

90
80±0.2 4-Ø4.5 7.5

-V +V
OUTPUT

DC24V2.1A

60±0.2
75

35.3
45
AC100-240V1.3A

L N

5
91
M3.5 terminal screw
Unit: mm

11.2.2 Connection cable IR-WERT

Detector unit side Power unit or


operator interface/display unit side
Maker tube
Insulation coating
Ø10

30 20
110 200
Length is to be specified. (up to 200m)

Unit: mm

-39-
INST.No.INE-471-P0 Software Version 1.0

11. Outside dimensions


11.2.3 Air-purge hood IR-WEA (For IRMA1100, IRMA1200)
IR-WEA3 (For IRMA1300)

*1 Max 300 ± 3 to Min 222 ± 3 4-M5 hexagon socket cap screw


*2 Max 156 ± 5

Ø100
Ø86

*1: IR-WEA
*2: IR-WEA3
31 Purge air inlet
Unit: mm

11.2.4 Output checker plate IR-WEB (For IRMA1100, IRMA1200)


IR-WEB3 (For IRMA1300)
65

10 120

Unit: mm

-40-
INST.No.INE-471-P0 Software Version 1.0

11. Outside dimensions


11.2.5 Installation adaptor IR-WED1

140
120 4-Ø9 (Screw hole for installation)
35
100
80
70

45
159 4-M8 (Mounting hole for the detector unit)
8

Detector
36

unit
6
(179)

Unit: mm

-41-
INST.No.INE-471-P0 Software Version 1.0

11. Outside dimensions


11.2.6 Air-cooling box IR-WEX

6-Ø10 (for installation)


363 230
340 200

4.5
330
260
Measurement
window portion of
the detector unit
(Measurement distance 300)
44

Hood length adjustable


(222 to 300)

(86)
110
(393) 160

-42-
INST.No.INE-471-P0 Software Version 1.0

11. Outside dimensions


11.2.7 Relaying box IR-WEE…

4-Ø8 (installation hole)


(Open the door and install.)
250

192

40 40 40 40 80
200 (20) 160
5-Ø22 cable gland
(Grommet with membrane)
IR-WEE1

Mounting hole for 4-M8

130
250

290
270

80
40 40 40 40
160
200

IR-WEE2
Unit: mm

-43-
32-8, KUMANO-CHO, ITABASHI-KU, TOKYO 173-8632

Telephone: +81-3-3956-2171
Facsimile: +81-3-3956-0915
Web site http://www.chino.co.jp/

INE-471-P0 Jul-'04 IM Series Infrared Multiple-constituents Analyzer Mirror Type Moisture Meter/Detector Unit
Models IRMA11…………, IRMA12…………, IRMA13………… Printed in Japan

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