Final Drive 330D Assemble

SIS 2.0 https://sis2.cat.com/#/detail?keyword=Cylinder&tab=3&serialNumbe...
2015/04/20 Final Drive - Assembl
SMCS - 4050 i06146847
Assembly Procedure
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Stand Gr 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 138-7576 Link Bracket 3
F 138-7574 Link Bracket 2
1U-5933 Duo-Cone Seal Installe 1
G
169-0503 Installation Kit 1
H 4C-5599 Anti-Seize Compound -
J 9S-3263 Thread Lock Compoun -
K 8C-8422 Sealant -
L FT-2770 Leak Down Test Tool 1
Table 1
1. Make sure that all parts

of all O-ring seals that a
the final drive on Toolin
Illustration 1 g01208879
2. Apply Tooling (H) to the

that is in each side of th
3. Apply Tooling (H) to the
4. Install inner bearing con
https://sis2.cat.com/#/detail?keyword=Cylinder&tab=3&serialNumber=DTG&infoType=8&serviceMediaNumber=UENR6134&
5. Attach Tooling (F) and a
serviceIeSystemControlNumber=i04775340
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109 kg (240 lb). Install sprocket housing (35) on the motor housing. Carefully install outer bearing cone (42) on the sprocket
housing.
6. Adjust the bearing preload of the final drive. Determine the correct amount of shims (40) that are required for the proper
bearing preload, as follows:
a. Use a depth micrometer in order to measure the step height of coupling gear (38) at several locations around the gear.
Find the average for the measured dimensions around the gear and record the dimension. Call this Dimension (X).
b. Apply a load of 4000 kg (8820 lb) to bearing cones (42).
c. Rotate sprocket housing (35) several times in order to seat the bearing cones.
d. Reduce the load to 3000 ± 300 kg (6615 ± 660 lb).
e. While the load is still on the bearing cones, measure the distance between the top face of the motor housing and the top
face of bearing cone (42). Take measurements in several locations around the motor housing. Find the average of the
measured dimensions, and record the dimensions. Call this Dimension (Y).
f. Determine the correct thickness of shims (40) which are used between bearing cone (42) and coupling gear (38). Use
the following equation in order to determine the shim pack thickness.
Shim pack thickness ... (Y) − (X) ± 0.05 mm (0.002 inch)
Note: If two shims (40) are required, install the thinnest shim next to coupling gear (38) during final assembly.
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7. Attach Tooling (F) and a suitable lifting device to sprocket housing (35). Separate sprocket housing (35) from the motor
housing.
Reference: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that make contact with the seals must be clean and dry. After installation of the seals,
put clean SAE 30 oil on the contact surfaces of the metal seals.
8. Use Tooling (G) to install Duo-Cone seal (43) in the sprocket housing.
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9. Use Tooling (G) to install Duo-Cone seal (41) in the motor housing.
10. ApplyTooling (H) in the bores for the locating pins that are in the motor housing. Reinstall the locating pins in the motor
housing.
11. Make sure that inner bearing cone (42) is seated properly on the motor housing.
Note: Do not scratch Duo-Cone seal (41) or damage the Duo-Cone seal in the main housing, or the motor housing during
assembly of the two components. After installation of the main housing on the motor housing, there will be a small gap
between the components. The gap between the components is caused by the Duo-Cone seal. This will be eliminated during
the installation of coupling gear (40).
12. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35). Carefully install the sprocket housing on the motor
housing.
13. Install outer bearing cone (42) on the sprocket housing. Make sure that the outer bearing cone is properly seated.
14. Install shims (40) that were determined in Steps 6a through 6f on the end of the sprocket housing. If shims were required,
make sure that the thinnest shim is installed on top.
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15. Put coupling gear (38) in the original position on the motor housing.
16. Apply Tooling (J) on the threads of bolts (37) that hold coupling gear (38) in position. Tighten bolts (37) evenly and tighten the
bolts in diagonally opposite pairs.
17. Install O-ring seal (36) in sprocket housing (35).
18. Thoroughly clean the mating surface of sprocket housing (35) that makes contact with ring gear (34).
19. Apply a bead of Tooling (K) on the mating surface of ring gear (34).
20. Attach Tooling (E) and a suitable lifting device to ring gear (34). Put ring gear (34) in position on the sprocket housing. The
weight of ring gear (34) is approximately 66 kg (146 lb). Make sure that the alignment mark on the sprocket housing and the
ring gear line up with each other.
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21. Assemble carrier assembly (28), as follows.
a. Install bearings (32) in planetary gear (33).
b. Install thrust washers (31) and planetary gear (33) in the carrier assembly.
c. Use a deburring tool in order to remove the metal burr from the openings in the carrier. Install planetary shaft (29) in the
carrier assembly.
d. Drive spring pin (30) into planetary shaft (29).
The stake mark is at position (S).
e. Orient the split in spring pin (30) vertically to the carrier. Align the split in the spring pin to the top or to the bottom. Make
a stake mark on each side of the spring pin hole in the carrier. Each stake mark should be approximately 1.5 mm
(0.06 inch) from the outside diameter of the spring pin hole.
22. Repeat Steps 21a through 21e in order to install the other two planetary gears in the carrier assembly.
23. Use two people to install carrier assembly (28). The weight of carrier assembly (28) is approximately 38 kg (85 lb).
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24. Install spacer (27A). Install gear (27).
25. Assemble planetary carrier (19), as follows.
a. Install bearing (25) in planetary gear (26).
b. Install thrust washers (24) and planetary gear (26) in the planetary carrier.
c. Use a deburring tool in order to remove the metal burr from the openings in the carrier. Install planetary shaft (22) in
planetary carrier (19).
d. Drive spring pin (23) into planetary shaft (22).
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The stake mark is at position (S).
e. Orient the split in spring pin (23) vertically to the carrier. Align the split in the spring pin to the top or to the bottom. Make
a stake mark on each side of the spring pin hole in the carrier. Each stake mark should be approximately 1.5 mm
(0.06 inch) from the outside diameter of the spring pin hole.
f. Repeat Steps 25a through 25e in order to install the other two planetary gears in the carrier.
26. Position sun gear (20) in planetary carrier (19) and install retaining ring (21).
27. Use Tooling (D) and a suitable lifting device to install planetary carrier (19) into gear (34). The weight of planetary carrier (19)
is approximately 48 kg (105 lb).
28. Install spacer (18) and gear (17).
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Note: Make sure that the oil passages in the shafts are oriented toward the center of carrier assembly (16).
29. Raise the temperature of carrier assembly (16). Lower the temperature of the shafts. Install the shafts into carrier assembly
(16) until the groove of the shafts is at Dimension (A). Dimension (A) equals 25.00 ± 0.10 mm (0.984 ± 0.004 inch).
30. Make eight stake marks at distance of Dimension (C) from each shaft. Dimension (C) equals 2.0 ± 1.0 mm (0.08 ± 0.04 inch).
The width of each stake mark should be equal to Dimension (B). Dimension (B) equals 4.0 ± 1.0 mm (0.16 ± 0.04 inch).
31. Install carrier assembly (16).
32. Install retaining ring (15).
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33. Install washer (14) and bearing assembly (13). Install gear (12) and washer (11). Use Tooling (C) to install retaining ring (10).
34. Repeat Step 33 for the other two planetary gears.
35. Install spacer (9) and gear (8).
36. Install O-ring seals (7) on plugs (5).
37. Install plugs (5) in cover (2). Tighten plugs (5) to a torque of 80 ± 10 N·m (59 ± 7 lb ft). Install plate (6) in cover (2). Position
gear (4) and install bolts (3).
38. Place a piece of solder in the center of gear (8).

Note: You may need to apply some grease to the solder in order to keep the solder in position on gear (8).
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39. Use Tooling (B) and a suitable lifting device to Install cover (2). The weight of cover (2) is approximately 32 kg (70 lb).
40. Install four bolts (1) at 90 degrees from each other.
41. Remove bolts (1).
42. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is approximately 32 kg (70 lb).
43. Use a micrometer to measure the thickness of the solder. Record this measurement in order to determine the thickness of the
shims for plate (6). Adjust the shims in order to obtain a clearance of 1.000 + 1.000 mm (0.0394 + 0.0394 inch) between plate
(6) and gear (8).
44. Apply Tooling (S) to the mating surfaces of cover (2) and the housing.
45. Use Tooling (B) and a suitable lifting device to Install cover (2). The weight of cover (2) is approximately 32 kg (70 lb).
46. Install bolts (1). Tighten bolts (1) in a crisscross pattern to a torque of 420 ± 60 N·m (310 ± 44 lb ft). Turn the bolts for an
additional 60 ± 5 degrees.
47. Remove plug (5) (not shown). Attach Tooling (L) to cover (2). Reduce the air pressure at the source to 103 kPa (15 psi). Apply
air pressure to Tooling (L). This air will test the Duo-Cone seals.
48. Use the ball valve on Tooling (L) to eliminate the air pressure to the final drive. A pressure of 98 kPa (14.2 psi) must be
maintained for 30 seconds.
49. Remove Tooling (L). Install plug (5). Torque plug (5) to 80 ± 10 N·m (59 ± 7 lb ft).
50. Use Tooling (E) and a suitable lifting device to remove the final drive assembly from Tooling (A). The weight of the final drive
assembly is approximately 550 kg (1200 lb).
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End By:
a. Install the final drive. Refer to Disassembly and Assembly, "Final Drive - Install".
PSP-0002B2AD
2020/10/01
06:53:25+08:00
i04775340
© 2020 Caterpillar Inc.
12 of 12 01/10/2020, 14:53

Final Drive 330D Assemble

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SIS 2.0 https://sis2.cat.com/#/detail?keyword=Cylinder&tab=3&serialNumbe...

2015/04/20 Final Drive - Assembl

SMCS - 4050 i06146847

1. Make sure that all parts

2. Apply Tooling (H) to the

3. Apply Tooling (H) to the

4. Install inner bearing con

b. Apply a load of 4000 kg (8820 lb) to bearing cones (42).

d. Reduce the load to 3000 ± 300 kg (6615 ± 660 lb).

17. Install O-ring seal (36) in sprocket housing (35).

21. Assemble carrier assembly (28), as follows.

a. Install bearings (32) in planetary gear (33).

d. Drive spring pin (30) into planetary shaft (29).

24. Install spacer (27A). Install gear (27).

25. Assemble planetary carrier (19), as follows.

a. Install bearing (25) in planetary gear (26).

d. Drive spring pin (23) into planetary shaft (22).

28. Install spacer (18) and gear (17).

31. Install carrier assembly (16).

32. Install retaining ring (15).

34. Repeat Step 33 for the other two planetary gears.

35. Install spacer (9) and gear (8).

36. Install O-ring seals (7) on plugs (5).

38. Place a piece of solder in the center of gear (8).

40. Install four bolts (1) at 90 degrees from each other.

41. Remove bolts (1).

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