Tps563240 17-V, 3-A 1.4-Mhz Synchronous Step-Down Voltage Regulator

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TPS563240
SLVSE74A – DECEMBER 2018 – REVISED AUGUST 2019

TPS563240 17-V, 3-A 1.4-MHz Synchronous Step-Down Voltage Regulator


1 Features 3 Description
1• 3-A converter integrated 70-mΩ and 30-mΩ FETs, The TPS563240 is a simple, easy-to-use, 3-A
support 3.5-A transient synchronous step-down regulator in SOT-23
package. The peak transient output current can be
• D-CAP3™ mode control with fast transient 3.5 A.
response
The devices are optimized to operate with minimum
• Input voltage range: 4.5 V to 17 V
external component counts and also optimized to
• Output voltage range: 0.6 V to 7 V achieve low standby current.
• Pulse-skip mode during light load operation This switching regulator employs D-CAP3 mode
without going below 25-kHz switching frequency control providing a fast transient response and
• 1.4-MHz switching frequency supporting both low-equivalent series resistance
• Low shutdown current less than 10 µA (ESR) output capacitors such as specialty polymer
and ultra-low ESR ceramic capacitors with no
• 1% feedback voltage accuracy (25 ºC)
external compensation components.
• Startup from pre-biased output voltage
TPS563240 operates in pulse skip mode, which
• Cycle-by-cycle overcurrent limit maintains high efficiency during light load operation.
• Hiccup-mode overcurrent protection The TPS563240 maintain Fsw over 25-kHz under
• Non-latch UVP and TSD protections light load condition. The TPS563240 is available in a
• Fixed soft start: 1.7 ms 6-pin 1.6-mm × 2.9-mm SOT (DDC) package, and
specified from a –40°C to 125°C junction
temperature.
2 Applications
• TV, set-top boxes Device Information(1)
• Broadband modem PART NUMBER PACKAGE BODY SIZE (NOM)

• Access point networks TPS563240 DDC (6) 1.60 mm × 2.90 mm

• Wireless routers (1) For all available packages, see the orderable addendum at
the end of the data sheet.
• Surveillance
SPACER
SPACER
Simplified Schematic
TPS563240 Efficiency
Efficiency at 12V input
TPS563240
1 6 100%
GND VBST
2 5 90%
VOUT SW EN EN
80%
COUT 3 4
VIN VIN VFB VOUT
70%
Efficiency

CIN 60%
Vout = 0.9V
50%
Vout = 1.05V
40% Vout = 1.2V
Vout = 1.5V
30% Vout = 1.8V
Vout = 2.5V
20% Vout = 3.3V
Vout = 5V
10%
0.001 0.005 0.02 0.05 0.1 0.2 0.5 1 2 3
Output Current (A) D001

An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
TPS563240
SLVSE74A – DECEMBER 2018 – REVISED AUGUST 2019 www.ti.com

Table of Contents
1 Features .................................................................. 1 7.4 Device Functional Modes........................................ 11
2 Applications ........................................................... 1 8 Application and Implementation ........................ 13
3 Description ............................................................. 1 8.1 Application Information............................................ 13
4 Revision History..................................................... 2 8.2 Typical Application ................................................. 13
5 Pin Configuration and Functions ......................... 3 9 Power Supply Recommendations...................... 18
6 Specifications......................................................... 4 10 Layout................................................................... 19
6.1 Absolute Maximum Ratings ...................................... 4 10.1 Layout Guidelines ................................................. 19
6.2 ESD Ratings.............................................................. 4 10.2 Layout Example .................................................... 19
6.3 Recommended Operating Conditions....................... 4 11 Device and Documentation Support ................. 20
6.4 Thermal Information .................................................. 4 11.1 Receiving Notification of Documentation Updates 20
6.5 Electrical Characteristics........................................... 5 11.2 Community Resources.......................................... 20
6.6 Typical Characteristics .............................................. 6 11.3 Trademarks ........................................................... 20
7 Detailed Description .............................................. 9 11.4 Electrostatic Discharge Caution ............................ 20
7.1 Overview ................................................................... 9 11.5 Glossary ................................................................ 20
7.2 Functional Block Diagram ......................................... 9 12 Mechanical, Packaging, and Orderable
7.3 Feature Description................................................... 9 Information ........................................................... 20

4 Revision History
Changes from Original (December 2018) to Revision A Page

• Changed from 'with Out-of-Audio™ (OOA) operation...25kHz' to 'during light load...switching frequency'............................ 1
• Deleted with Out-of-Audio™ (OOA) operation implemented.................................................................................................. 1
• Changed from 'Out-of-Audio™ (OOA) Operation ' to 'Light Load Operation Maintaining Above Audible Frequency' ......... 10
• Deleted Out-of-Audio™ (OOA) operation under light-load condition is implemented. ........................................................ 10

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5 Pin Configuration and Functions

DDC Package
6-Pin SOT
Top View

GND 1 6 VBST

SW 2 5 EN

VIN 3 4 VFB

Pin Functions
PIN
I/O DESCRIPTION
NAME NO.
Ground pin Source terminal of low-side power NFET as well as the ground terminal for
GND 1 —
controller circuit. Connect sensitive VFB to this GND at a single point.
SW 2 O Switch node connection between high-side NFET and low-side NFET.
VIN 3 I Input voltage supply pin. The drain terminal of high-side power NFET.
VFB 4 I Converter feedback input. Connect to output voltage with feedback resistor divider.
EN 5 I Enable input control. Active high and must be pulled up to enable the device.
Supply input for the high-side NFET gate drive circuit. Connect 0.1 µF capacitor between
VBST 6 O
VBST and SW pins.

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6 Specifications
6.1 Absolute Maximum Ratings
over operating free-air temperature range (unless otherwise noted) (1)
MIN MAX UNIT
VIN –0.3 19 V
VBST –0.3 24.5 V
VBST (10 ns transient) –0.3 26.5 V
VBST (vs SW) –0.3 5.5 V
Input voltage
VFB –0.3 5.5 V
SW –2 19 V
SW (10 ns transient) –3.5 21 V
EN -0.3 VIN + 0.3 V
Operating junction temperature, TJ –40 150 °C
Storage temperature, Tstg –55 150 °C

(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended
Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.

6.2 ESD Ratings


VALUE UNIT
Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001 (1) ±2000
V(ESD) Electrostatic discharge Charged-device model (CDM), per JEDEC specification JESD22- V
±500
C101 (2)

(1) JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process.
(2) JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process.

6.3 Recommended Operating Conditions


over operating free-air temperature range (unless otherwise noted)
MIN NOM MAX UNIT
VIN Supply input voltage range 4.5 17 V
EN EN Input voltage range –0.1 VIN V
TJ Operating junction temperature –40 125 °C

6.4 Thermal Information


TPS563240
THERMAL METRIC (1) DDC (SOT) UNIT
6 PINS
RθJA Junction-to-ambient thermal resistance 117.1 °C/W
RθJC(top) Junction-to-case (top) thermal resistance 57.3 °C/W
RθJB Junction-to-board thermal resistance 31.2 °C/W
ψJT Junction-to-top characterization parameter 11.2 °C/W
ψJB Junction-to-board characterization parameter 31.3 °C/W

(1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application
report.

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6.5 Electrical Characteristics


TJ = –40°C to 125°C, VIN = 12 V (unless otherwise noted)
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
SUPPLY CURRENT
Operating – non-switching
IVIN VIN current, EN = 5 V, VFB = 0.7 V, TJ = 25°C 235 300 µA
supply current
IVIN(SDN) Shutdown supply current VIN current, EN = 0 V, TJ = 25°C 2.5 10 µA
LOGIC THRESHOLD
VENH Enable threshold Rising 1.27 1.34 V
VENL Enable threshold Falling 1.08 1.15 V
REN EN pin resistance to GND VEN = 1 V 800 1000 1200 kΩ
VFB VOLTAGE AND DISCHARGE RESISTANCE
Continuous mode operation, TJ = 25°C 594 600 606 mV
VFB FB voltage
Continuous mode operation 588 600 612 mV
IFB FB input current VFB = 0.7 V 0 ±50 nA
MOSFET
RDS(on)h High-side switch resistance TJ = 25°C 70 mΩ
RDS(on)l Low-side switch resistance TJ = 25°C 30 mΩ
CURRENT LIMIT
High side FET source
Iocl_h_source 5.5 6.3 7.1 A
Current limit
Low side FET source
Iocl_l_source 3.1 3.9 4.7 A
Current limit
Low side FET sink Current
Iocl_l_sink 0 A
limit
THERMAL SHUTDOWN
Thermal shutdown Shutdown temperature 160
TSDN °C
threshold (1) Hysteresis 25
ON-TIME TIMER CONTROL
tON(MIN) Minimum on time (1) VIN = 12 V, load = 3 A 50 ns
tOFF(MIN) Minimum off time 250 ns
SOFT START
tss Soft-start time Internal soft-start time 1.7 ms
FREQUENCY
Fsw Switching frequency 1400 kHz
OUTPUT UNDERVOLTAGE PROTECTION
VUVP Output UVP threshold Hiccup detect (H > L) 65%
tUVPDLY UVP propagation delay 0.36 ms
UVP protection Hiccup Time
tHIC 25 ms
before restart
UVLO
Wake up VIN voltage 4.2 4.4
UVLO UVLO threshold Shutdown VIN voltage 3.6 3.8 V
Hysteresis VIN voltage 0.4

(1) Not production tested.

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6.6 Typical Characteristics


VIN = 12 V (unless otherwise noted)

2.96 252
2.94 248
2.92

VIN Quiescent Current (uA)


VIN Shutdown Current (uA)

244
2.9
2.88 240

2.86 236
2.84 232
2.82
228
2.8
2.78 224

2.76 220
-40 -20 0 20 40 60 80 100 120 140 -40 -20 0 20 40 60 80 100 120 140
Junction Temperature (°C) D001
Junction Temperature (°C) D001

Figure 1. Shutdown Current vs Junction Temperature Figure 2. Supply Current vs Junction Temperature
610 1.3
608
1.29
606
EN Threshold - Rising (V)

604
FB Voltage (mV)

1.28
602
600 1.27
598
1.26
596
594
1.25
592
590 1.24
-40 -20 0 20 40 60 80 100 120 140 -40 -20 0 20 40 60 80 100 120 140
Junction Temperature (°C) D001
Junction Temperature (°C) D001

Figure 3. VFB Voltage vs Junction Temperature Figure 4. EN Rising threshold vs Junction Temperature
1.18 110

1.17 100
EN Threshold - Falling (V)

1.16 90
+LJK 6LGH 5GVBRQ P

1.15 80

1.14 70

1.13 60

1.12 50

1.11 40

1.1 30
-40 -20 0 20 40 60 80 100 120 140 -40 -20 0 20 40 60 80 100 120 140
Junction Temperature (°C) D001
Junction Temperature (°C) D001

Figure 5. EN Falling threshold vs Junction Temperature Figure 6. High-Side Rds-On vs Junction Temperature

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Typical Characteristics (continued)


VIN = 12 V (unless otherwise noted)
60 3.4

3.3
50
3.2
/RZ 6LGH 5GVBRQ P

Output Voltage (V)


40 3.1

3
30
2.9

2.8
20
2.7 Iout = 3A
Iout = 1.5A
10 2.6
-40 -20 0 20 40 60 80 100 120 140 5 5.2 5.4 5.6 5.8 6 6.2
Junction Temperature (°C) D001
Input Voltage (V) D001

Figure 7. Low-Side Rds-On vs Junction Temperature Figure 8. Dropout for 3.3 V Output Voltage
5.2 90%

80%
5
70%
Output Voltage (V)

4.8 60%
Efficiency

50%
4.6
40%

4.4 30%
Vin = 5V
20% Vin = 9V
4.2 Vin = 12V
Iout = 3A 10% Vin = 15V
Iout = 1.5A Vin = 17V
4 0
7 7.5 8 8.5 9 0.001 0.005 0.02 0.05 0.1 0.2 0.5 1 2 3
Input Voltage (V) D001
Output Current (A) D001
0.9 V Efficiency L = 0.56 μH (Wurth:7443835600
56)
Figure 9. Dropout for 5 V Output Voltage
Figure 10. Efficiency vs Output Current, VOUT = 0.9 V
90% 90%

80% 80%

70% 70%

60% 60%
Efficiency

Efficiency

50% 50%

40% 40%

30% 30%
Vin = 5V Vin = 5V
20% Vin = 9V 20% Vin = 9V
Vin = 12V Vin = 12V
10% Vin = 15V 10% Vin = 15V
Vin = 17V Vin = 17V
0 0
0.001 0.005 0.02 0.05 0.1 0.2 0.5 1 2 3 0.001 0.005 0.02 0.05 0.1 0.2 0.5 1 2 3
Output Current (A) D001
Output Current (A) D001
1.05 V Efficiency L = 0.56 μH (Wurth:7443835600 1.2 V Efficiency L = 0.68 μH (Wurth:7443835600
56) 68)

Figure 11. Efficiency vs Output Current, VOUT = 1.05 V Figure 12. Efficiency vs Output Current, VOUT = 1.2 V

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Typical Characteristics (continued)


VIN = 12 V (unless otherwise noted)
90% 100%

80% 90%

70% 80%
70%
60%
60%
Efficiency

Efficiency
50%
50%
40%
40%
30%
Vin = 5V 30% Vin = 5V
20% Vin = 9V Vin = 9V
Vin = 12V 20% Vin = 12V
10% Vin = 15V 10% Vin = 15V
Vin = 17V Vin = 17V
0 0
0.001 0.005 0.02 0.05 0.1 0.2 0.5 1 2 3 0.001 0.005 0.02 0.05 0.1 0.2 0.5 1 2 3
Output Current (A) D001
Output Current (A) D001
1.5 V Efficiency L = 0.68 μH (Wurth:7443835600 1.8 V Efficiency L = 1 μH (Wurth:744311100)
68)
Figure 14. Efficiency vs Output Current, VOUT = 1.8 V
Figure 13. Efficiency vs Output Current, VOUT = 1.5 V
100% 100%
90% 90%
80% 80%
70% 70%
60% 60%
Efficiency

Efficiency

50% 50%
40% 40%
30% Vin = 5V 30% Vin = 6.5V
Vin = 9V Vin = 9V
20% Vin = 12V 20% Vin = 12V
10% Vin = 15V 10% Vin = 15V
Vin = 17V Vin = 17V
0 0
0.001 0.005 0.02 0.05 0.1 0.2 0.5 1 2 3 0.001 0.005 0.02 0.05 0.1 0.2 0.5 1 2 3
Output Current (A) D001
Output Current (A) D001
2.5 V Efficiency L = 1 μH (Wurth:744311100) 3.3 V Efficiency L = 1.5 μH (Wurth:744311150)

Figure 15. Efficiency vs Output Current, VOUT = 2.5 V Figure 16. Efficiency vs Output Current, VOUT = 3.3 V
100%
90%
80%
70%
60%
Efficiency

50%
40%
30%
Vin = 9V
20% Vin = 12V
10% Vin = 15V
Vin = 17V
0
0.001 0.005 0.02 0.05 0.1 0.2 0.5 1 2 3
Output Current (A) D001
5 V Efficiency L = 1.5 μH (Wurth:744311150)

Figure 17. Efficiency vs Output Current, VOUT = 5 V

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7 Detailed Description

7.1 Overview
The TPS563240 is a 3-A synchronous step-down converter. The proprietary D-CAP3 mode control supports low
ESR output capacitors such as specialty polymer capacitors and multi-layer ceramic capacitors without complex
external compensation circuits. The fast transient response of D-CAP3 mode control can reduce the output
capacitance required to meet a specific level of performance.

7.2 Functional Block Diagram

EN 5 3 VIN

VUVP + Hiccup
UVP Control Logic VREG5
Regulator

UVLO

FB 4
6 BST
Voltage PWM
+
+
Reference
+
Soft Start SS +
HS
Ripple Injection
2 SW
One-Shot XCON
VREG5
On-time TSD
Reduction
LS
OCL
threshold OCL 1 GND
+

+
ZC

7.3 Feature Description


7.3.1 Adaptive On-Time Control and PWM Operation
The main control loop of the TPS563240 is adaptive on-time pulse width modulation (PWM) controller that
supports a proprietary D-CAP3 mode control. The D-CAP3 mode control combines adaptive on-time control with
an internal compensation circuit for pseudo-fixed frequency and low external component count configuration with
both low-ESR and ceramic output capacitors. It is stable even with virtually no ripple at the output.
At the beginning of each cycle, the high-side MOSFET is turned on. This MOSFET is turned off after internal one
shot timer expires. This one shot duration is set proportional to the converter input voltage, VIN, and inversely
proportional to the output voltage, VO, to maintain a pseudo-fixed frequency over the input voltage range, hence
it is called adaptive on-time control. The one-shot timer is reset and the high-side MOSFET is turned on again
when the feedback voltage falls below the reference voltage. An internal ramp is added to reference voltage to
simulate output ripple, eliminating the need for ESR induced output ripple from D-CAP3 mode control.

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Feature Description (continued)


7.3.2 Pulse Skip Control
The TPS563240 is designed with advanced Eco-mode to maintain high light load efficiency. As the output current
decreases from heavy load condition, the inductor current is also reduced and eventually comes to point that its
rippled valley touches zero level, which is the boundary between continuous conduction and discontinuous
conduction modes. The rectifying MOSFET is turned off when the zero inductor current is detected. As the load
current further decreases the converter runs into discontinuous conduction mode. The on-time is kept almost the
same as it was in the continuous conduction mode so that it takes longer time to discharge the output capacitor
with smaller load current to the level of the reference voltage. This makes the switching frequency lower,
proportional to the load current, and keeps the light load efficiency high. The transition point to the light load
operation IOUT(LL) current can be calculated in Equation 1.
1 (V VOUT ) u VOUT
IOUT(LL) u IN
2 u L u fSW VIN (1)

7.3.3 Light Load Operation Maintaining Above Audible Frequency


As the load current continues to decrease, the switching frequency can decrease into the acoustic audible
frequency range. To prevent this from happening, the control circuit monitors the states of both the high-side and
low-side FETs. When both high-side and low-side FETs are off for a period longer than 30 μs, the on time
generated by one shot timer is decreased by a little step, thus the off time of both FETs will be reduced to a
length lower than 30us. If the load current decreases further, and cause the off time of both FETs longer than
30us again, the above described on time reduction process will repeat. By this means, the switching frequency is
maintained higher than ~33kHz as load decrease. When the on time reduces to ~30% of that in CCM operation,
the on time will keep at this minimum length. If load current decreases further, the switching frequency can't be
maintained at ~33kHz anymore, instead, it will decrease linearly towards zero.
When the load current increases from zero, the on time is kept at minimum length, which is~30% of that in CCM
operation, and the switching frequency increases linearly as load increases. When the off time of both FETs
decreases to a length lower than 20 µs, the on time generated by one shot timer will increase by a step, thus the
off time of both FETs will be increased above 20us. If the load current increases further, and cause the off time
of both FETs shorter than 20 µs again, the above described on time increase process will repeat. By this means,
the switching frequency is maintained lower than ~50 kHz as load increases. When the on time increases to the
length of that in CCM operation, the on time can't be increased anymore. If load current continue increases, the
switching frequency will increase linearly towards 1.4MHz nominal frequency. Below figure shows the frequency
VS load curve at 12Vin/5Vout condition with 1.5 µH inductor used.
12Vin, 5Vout, 1.5uH inductor
60

55

50

45
Fsw (kHz)

40

35

30

25 Full load to no load


No load to full load
20
0 5 10 15 20 25 30
Load (mA) D001

Figure 18. Frequency VS load current at 12Vin/5Vout condition with 1.5uH inductor used

7.3.4 Soft Start and Pre-Biased Soft Start


The TPS563240 has an internal 1.7-ms soft-start. When the EN pin becomes high, the internal soft-start function
begins ramping up the reference voltage to the PWM comparator.

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Feature Description (continued)


If the output capacitor is pre-biased at startup, the devices initiate switching and start ramping up only after the
internal reference voltage becomes greater than the feedback voltage VFB. This scheme ensures that the
converters ramp up smoothly into regulation point.

7.3.5 Current Protection


There are two kinds of current protection in TPS563240: High-side FET source current limit and low-side FET
source current limit.
The output over-current limit (OCL) is implemented using a cycle-by-cycle valley detect control circuit. The switch
current is monitored during the OFF state by measuring the low-side FET drain to source voltage. This voltage is
proportional to the switch current. To improve accuracy, the voltage sensing is temperature compensated.
During the on time of the low-side FET switch, the inductor current flow through low-side FET and decreases
linearly. The average value of the inductor current is the load current IOUT. If the monitored current is above the
low-side FET source current limit level, the converter maintains low-side FET on and delays the creation of a
new set pulse, even the voltage feedback loop requires one, until the current cross the low-side FET source
current limit level. In subsequent switching cycles, the on-time is set to a fixed value and the current is monitored
in the same manner.
There are some important considerations for this type of over-current protection. The load current is higher than
the over-current threshold by one half of the peak-to-peak inductor ripple current. Also, when the current is being
limited, the output voltage tends to fall as the demanded load current may be higher than the current available
from the converter. This may cause the output voltage to fall. When the VFB voltage falls below the UVP
threshold voltage, the UVP comparator detects it. And then, the device will shut down after the UVP delay time
(typically 0.36 ms) and re-start after the hiccup time (typically 25 ms).
When the over current condition is removed, the output voltage returns to the regulated value.
During the on time of the high-side FET switch, the inductor current flow through high-side FET and increases at
a linear rate determined by VIN, VOUT, the on-time and the output inductor value. The switch current is compared
with high-side FET source current limit after a short blanking time. If the cross-limit event detected before the one
shot timer expires, the high-side FET will be turn off immediately, and will not be allowed on in the following 1uS
period.

7.3.6 Undervoltage Lockout (UVLO) Protection


UVLO protection monitors the internal regulator voltage. When the voltage is lower than UVLO threshold voltage,
the device is shut off. This protection is non-latching.

7.3.7 Thermal Shutdown


The device monitors the temperature of itself. If the temperature exceeds the threshold value (typically 160°C),
the device is shut off. This is a non-latch protection.

7.4 Device Functional Modes


7.4.1 Normal Operation
When the input voltage is above the UVLO threshold and the EN voltage is above the enable threshold, the
TPS563240 can operate in normal switching modes. Normal continuous conduction mode (CCM) occurs when
the minimum switch current is above 0 A. In CCM, the TPS563240 operates at a quasi-fixed frequency of
1.4MHz.

7.4.2 Eco-mode Operation


When the TPS563240 is in the normal CCM operating mode and the switch current falls to 0 A, the TPS563240
begins operating in pulse skipping Eco-mode. Each switching cycle is followed by a period of energy saving
sleep time. The sleep time ends when the VFB voltage falls below reference voltage. As the output current
decreases, the sleep time between switching pulses increases.

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Device Functional Modes (continued)


7.4.3 Standby Operation
When the TPS563240 is operating in either normal CCM or Eco-mode, it may be placed in standby by asserting
the EN pin low.

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8 Application and Implementation

NOTE
Information in the following applications sections is not part of the TI component
specification, and TI does not warrant its accuracy or completeness. TI’s customers are
responsible for determining suitability of components for their purposes. Customers should
validate and test their design implementation to confirm system functionality.

8.1 Application Information


The device is a typical step-down DC-DC converter. It's typically used to convert a higher dc voltage to a lower
dc voltage with a maximum available output current of 3 A. The following design procedure can be used to select
component values for the TPS563240. Alternately, the WEBENCH® software may be used to generate a
complete design. The WEBENCH software uses an iterative design procedure and accesses a comprehensive
database of components when generating a design. This section presents a simplified discussion of the design
process.

8.2 Typical Application


The application schematic in Figure 19 was developed to meet the previous requirements. This circuit is
available as the evaluation module (EVM). The sections provide the design procedure.
Figure 19 shows the TPS563240 6.5-V to 17-V input, 3.3-V output converter schematics.

C7 0.1 F R4 0

1 6
GND VBST

VOUT = 3.3V/3A L1 R3 10 k
2 5
VOUT SW EN EN
1.5 H
C9 C8
3 4
22 F NC VIN VFB VOUT
R1 45.3 k

R2
10 k
1 C4
C1 C2 C3
10 F NC 0.1 F
Not Installed 1

VIN
1

Figure 19. 3.3-V/3-A Reference Design

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Typical Application (continued)


8.2.1 Design Requirements
Table 1 shows the design parameters for this application.

Table 1. Design Parameters


PARAMETER EXAMPLE VALUE
Input voltage range 6.5 to 17 V
Output voltage 3.3 V
Transient response, 1.5-A load step ΔVout = ±5%
Input ripple voltage 400 mV
Output ripple voltage 100 mV
Output current rating 3A
Operating frequency 1.4 MHz

8.2.2 Detailed Design Procedure

8.2.2.1 Output Voltage Resistors Selection


The output voltage is set with a resistor divider from the output node to the VFB pin. TI recommends to use 1%
tolerance or better divider resistors. Start by using Equation 2 to calculate VOUT.
To improve efficiency at very light loads consider using larger value resistors, too high of resistance will be more
susceptible to noise and voltage errors from the VFB input current will be more noticeable.
R1
VOUT 0.6 u (1 )
R2 (2)

8.2.2.2 Output Filter Selection


The LC filter used as the output filter has double pole at:
1
fP
2S LOUT u COUT (3)
At low frequencies, the overall loop gain is set by the output set-point resistor divider network and the internal
gain of the device. The low frequency phase is 180°. At the output filter pole frequency, the gain rolls off at a –40
dB per decade rate and the phase drops rapidly. D-CAP3 introduces a high frequency zero that reduces the gain
roll off to –20 dB per decade and increases the phase to 90° one decade above the zero frequency. The inductor
and capacitor for the output filter must be selected so that the double pole of Equation 3 is located below the
high frequency zero but close enough that the phase boost provided by the high frequency zero provides
adequate phase margin for a stable circuit. To meet this requirement use the values recommended in Table 2.

Table 2. Recommended Component Values


OUTPUT L1 (µH)
R1 (kΩ) R2 (kΩ) C8 + C9 (µF)
VOLTAGE (V) MIN TYP MAX
1 6.65 10.0 0.33 0.56 1 10 to 44
1.05 7.5 10.0 0.33 0.56 1 10 to 44
1.2 10 10.0 0.47 0.68 1.5 10 to 44
1.5 15 10.0 0.47 0.82 1.5 10 to 44
1.8 20 10.0 0.56 1 2.2 10 to 44
2.5 31.6 10.0 0.68 1 2.2 10 to 44
3.3 45.3 10.0 0.82 1.5 3.3 10 to 44
5 73.2 10.0 1 1.5 3.3 10 to 44
6.5 97.6 10.0 1 1.5 3.3 10 to 44

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The inductor peak-to-peak ripple current, peak current and RMS current are calculated using Equation 4,
Equation 5, and Equation 6. The inductor saturation current rating must be greater than the calculated peak
current and the RMS or heating current rating must be greater than the calculated RMS current.
VOUT VIN(MAX) VOUT
IlP P u
VIN(MAX) LO u fSW (4)
IlP P
IlPEAK IO
2 (5)
1
ILO(RMS) IO2 IlP P
2
12 (6)
For this design example, the calculated peak current is 3.63 A and the calculated RMS current is 3.02 A. The
inductor used is a WE 744311150 with a rated current of 11 A.
The capacitor value and ESR determines the amount of output voltage ripple. The TPS563240 is intended for
use with ceramic or other low ESR capacitors. Recommended values range from 10 µF to 44 µF. Use Equation 7
to determine the required RMS current rating for the output capacitor.
VOUT u VIN VOUT
ICO(RMS)
12 u VIN u LO u fSW (7)
For this design one Murata GRM31CR61A226KE19 22-µF output capacitor is used. The typical ESR is 2 mΩ.
The calculated RMS current is 0.365 A and output capacitor is rated for 4 A.

8.2.2.3 Input Capacitor Selection


The TPS563240 requires an input decoupling capacitor and a bulk capacitor is needed depending on the
application. TI recommends a ceramic capacitor over 10 µF for the decoupling capacitor. An additional 0.1-µF
capacitor (C3) from pin 3 to ground is optional to provide additional high frequency filtering. The capacitor voltage
rating needs to be greater than the maximum input voltage.

8.2.2.4 Bootstrap Capacitor Selection


A 0.1-µF ceramic capacitor must be connected between the VBST to SW pin for proper operation. TI
recommends to use a ceramic capacitor.

8.2.2.5 Dropout
With a constant 1.4-MHz switching frequency, there is a minimum input voltage limit for a given output voltage to
be regulated. This is due to the minimum off time limit. If the input voltage less than the minimum input voltage
limit, the output voltage drops accordingly, which is called dropout condition. Figure 8 and Figure 9 show the
typical dropout curve for 3.3 V and 5 V output voltage with 3 A and 1.5 A load respectively. Equation 8 can be
used to estimate this minimum input voltage limit.
8176
+ :4@OH + 4. ; × +1 × kPKBB (IEJ ) F P@1 F P@2 o + (8@ + 4. × +1 ) × (P@1 + P@2 )
(
8+0(/+0) = 59 + (4@OD + 4. ) × +1
1
F PKBB (IEJ )
(59

where
• VOUT = target output voltage
• FSW = maximum switching frequency including tolerance
• toff(min) = minimum off time including tolerance
• Rdsl = low side FET on resistance
• Rdsh = high side FET on resistance
• RL = inductor DC resistance
• IO = maximum load current
• td1 = dead time between high side FET off and low side FET on, 15nS typical
• td2 = dead time between low side FET off and high side FET on, 10nS typical
• Vd = forward voltage of low side FET body diode (8)

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8.2.3 Application Curves


TA = 25°C, VIN = 12 V (unless otherwise noted)

3.31 3.33
3.305 3.32
3.3
3.31
3.295

Output Voltage (V)


Output Voltage (V)

3.3
3.29
3.285 3.29
3.28 3.28
3.275
3.27
3.27
3.26
3.265 Vin = 6.5V 0A Load
Vin = 12V 3.25 1.5A Load
3.26
Vin = 17V 3A Load
3.255 3.24
0 0.5 1 1.5 2 2.5 3 6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 15.5 16.517
Output Current (A) D001
Input Voltage (V) D001
Figure 20. Load Regulation Figure 21. Line Regulation

100%
90%
80%
70%
60%
Efficiency

50%
40%
30% Vin = 6.5V
Vin = 9V
20% Vin = 12V
10% Vin = 15V
Vin = 17V
0
0.001 0.005 0.02 0.05 0.1 0.2 0.5 1 2 3
Output Current (A) D001

IOUT = 3 A
Figure 22. Efficiency
Figure 23. Input Voltage Ripple

IOUT = 0 A IOUT = 5 mA

Figure 24. Output Voltage Ripple Figure 25. Output Voltage Ripple

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IOUT = 10 mA IOUT = 0.25 A

Figure 26. Output Voltage Ripple Figure 27. Output Voltage Ripple

IOUT = 3 A Slew rate is 1.6A/µs

Figure 28. Output Voltage Ripple Figure 29. Transient Response, 0.6 to 2.4A

Slew rate is 1.6A/µs IOUT = 0 A

Figure 30. Transient Response, 0 to 3 A Figure 31. Start Up Relative to VIN

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IOUT = 3 A IOUT = 0 A

Figure 32. Start-Up Relative to EN Figure 33. Shutdown Relative to VIN

IOUT = 3 A

Figure 34. Shutdown Relative to EN

9 Power Supply Recommendations


TPS563240 is designed to operate from input supply voltage in the range of 4.5 V to 17 V. Buck converters
require the input voltage to be higher than the output voltage for proper operation.

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10 Layout

10.1 Layout Guidelines


1. VIN and GND traces should be as wide as possible to reduce trace impedance. The wide areas are also of
advantage from the view point of heat dissipation.
2. The input capacitor and output capacitor should be placed as close to the device as possible to minimize
trace impedance.
3. Provide sufficient vias for the input capacitor and output capacitor.
4. Keep the SW trace as physically short and wide as practical to minimize radiated emissions.
5. Do not suggest routing SW copper under the device.
6. A separate VOUT path should be connected to the upper feedback resistor.
7. Make a Kelvin connection to the GND pin for the feedback path.
8. Voltage feedback loop should be placed away from the high-voltage switching trace, and preferably has
ground shield.
9. The trace of the VFB node should be as small as possible to avoid noise coupling.
10. The GND trace between the output capacitor and the GND pin should be as wide as possible to minimize its
trace impedance.

10.2 Layout Example

Trace on the
VOUT GND bottom layer

Additional
OUTPUT Vias to the
CAPACITOR GND plane
BOOST
CAPACITOR

GND BST
FEEDBACK
TO ENABLE RESISTORS
SW EN CONTROL

OUTPUT
INDUCTOR
FB
VIN VIN

GND trace under IC


On top layer
INPUT BYPASS
CAPACITOR GND

Figure 35. Example Layout

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11 Device and Documentation Support

11.1 Receiving Notification of Documentation Updates


To receive notification of documentation updates, navigate to the device product folder on ti.com. In the upper
right corner, click on Alert me to register and receive a weekly digest of any product information that has
changed. For change details, review the revision history included in any revised document.

11.2 Community Resources


The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective
contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of
Use.
TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration
among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help
solve problems with fellow engineers.
Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and
contact information for technical support.

11.3 Trademarks
D-CAP3, Out-of-Audio, E2E are trademarks of Texas Instruments.
WEBENCH is a registered trademark of Texas Instruments.
All other trademarks are the property of their respective owners.
11.4 Electrostatic Discharge Caution
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.

11.5 Glossary
SLYZ022 — TI Glossary.
This glossary lists and explains terms, acronyms, and definitions.

12 Mechanical, Packaging, and Orderable Information


The following pages include mechanical, packaging, and orderable information. This information is the most
current data available for the designated devices. This data is subject to change without notice and revision of
this document. For browser-based versions of this data sheet, refer to the left-hand navigation.

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PACKAGE OPTION ADDENDUM

www.ti.com 5-Nov-2021

PACKAGING INFORMATION

Orderable Device Status Package Type Package Pins Package Eco Plan Lead finish/ MSL Peak Temp Op Temp (°C) Device Marking Samples
(1) Drawing Qty (2) Ball material (3) (4/5)
(6)

TPS563240DDCR ACTIVE SOT-23-THIN DDC 6 3000 RoHS & Green Call TI | SN Level-1-260C-UNLIM -40 to 125 3240

TPS563240DDCT ACTIVE SOT-23-THIN DDC 6 250 RoHS & Green Call TI | SN Level-1-260C-UNLIM -40 to 125 3240

(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.

(2)
RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may
reference these types of products as "Pb-Free".
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based
flame retardants must also meet the <=1000ppm threshold requirement.

(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.

(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.

(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.

(6)
Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two
lines if the finish value exceeds the maximum column width.

Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.

In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.

Addendum-Page 1
PACKAGE OPTION ADDENDUM

www.ti.com 5-Nov-2021

Addendum-Page 2
PACKAGE OUTLINE
DDC0006A SCALE 4.000
SOT-23 - 1.1 max height
SMALL OUTLINE TRANSISTOR

3.05 1.1
2.55 0.7
1.75 0.1 C
B A
1.45
PIN 1
INDEX AREA

1
6

4X 0.95

3.05
1.9
2.75

4
3

0.5 0.1
6X TYP
0.3 0.0
0.2 C A B

C
0 -8 TYP

SEATING PLANE 0.25


0.20
TYP GAGE PLANE
0.12
0.6
TYP
0.3

4214841/C 04/2022

NOTES:

1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing
per ASME Y14.5M.
2. This drawing is subject to change without notice.
3. Reference JEDEC MO-193.

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EXAMPLE BOARD LAYOUT
DDC0006A SOT-23 - 1.1 max height
SMALL OUTLINE TRANSISTOR

SYMM
6X (1.1)
1

6X (0.6) 6

SYMM

4X (0.95)

4
3

(R0.05) TYP
(2.7)

LAND PATTERN EXAMPLE


EXPLOSED METAL SHOWN
SCALE:15X

METAL UNDER SOLDER MASK


SOLDER MASK METAL SOLDER MASK OPENING
OPENING

EXPOSED METAL

EXPOSED METAL

0.07 MAX 0.07 MIN


ARROUND ARROUND

NON SOLDER MASK SOLDER MASK


DEFINED DEFINED

SOLDERMASK DETAILS

4214841/C 04/2022

NOTES: (continued)

4. Publication IPC-7351 may have alternate designs.


5. Solder mask tolerances between and around signal pads can vary based on board fabrication site.

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EXAMPLE STENCIL DESIGN
DDC0006A SOT-23 - 1.1 max height
SMALL OUTLINE TRANSISTOR

SYMM
6X (1.1)
1

6X (0.6) 6

SYMM

4X(0.95)

4
3

(R0.05) TYP
(2.7)

SOLDER PASTE EXAMPLE


BASED ON 0.125 THICK STENCIL
SCALE:15X

4214841/C 04/2022

NOTES: (continued)

6. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate
design recommendations.
7. Board assembly site may have different recommendations for stencil design.

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