Work Study 20/12/2005 #10072
Work Study 20/12/2005 #10072
Work Study 20/12/2005 #10072
N° 10072
AMMONIA
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AMMONIA
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FOREWORD
This report was drawn up on the basis of the information provided to INERIS and
the objective (scientific or technical) data available as well as applicable
regulations.
The addressee shall use the results comprised in this report in whole or at least in
an objective manner. Using this information in the form of excerpts or summary
memos may take place only under the full and complete responsibility of the
addressee. The same applies to any modification made to this report.
INERIS declines any liability for any use of this report outside of the scope of the
service provided.
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TABLE DES MATIÈRES
1. INTRODUCTION ..............................................................................................7
2. PROPERTIES OF AMMONIA...........................................................................9
2.1.4 Density..................................................................................................... 10
2.3.4 Acids........................................................................................................ 13
2.4.1 General.................................................................................................... 14
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2.4.4 Summary of results on human toxicology ................................................ 17
2.4.5.1 Animals.............................................................................................. 20
3. ATMOSPHERIC DISPERSION...................................................................... 23
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3.3.1 Gaussian models ..................................................................................... 40
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6. MEASUREMENTS RECORDED LEEWARD FROM RELEASES................. 81
6.2 Analyses..................................................................................................... 88
6.2.5 Influence of water curtain produced using peacock tail hoses ................. 97
8. BIBLIOGRAPHY.......................................................................................... 105
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1. INTRODUCTION
Within the scope of its activities relating to accidental risk, INERIS particularly
needs to determine safety perimeters around industrial facilities. Following a loss
of confinement on a facility, the risks involved may be instantaneous, such as the
explosion of flammable substances, or delayed, such as toxic substance releases.
This research programme has concentrated more specifically on the progression
of a toxic cloud formed after an accidental release of pressurised liquid ammonia
in storage.
The atmospheric dispersion study on ammonia is of major interest for two reasons.
Firstly, ammonia is a widely used substance with a large number of applications,
due to its chemical or physical properties. Secondly, ammonia is a highly toxic,
corrosive, flammable and explosive substance under certain conditions. Note that
the loss of confinement of a 22 tonne tank of ammonia on 24 March 1992 in Dakar
caused a large number of deaths (129 deaths and over 1100 injured subjects),
some of which occurred several weeks after the accident due to the toxicity of
ammonia.
This research programme was essentially financed by the French Ministry for
Territorial Development and the Environment. Six European industrial firms also
contributed: Norsk Hydro (Norway), Grande Paroisse (France), Veba Oel
(Germany), SKW Piesteritz (Germany), CEA-CESTA (France) and Rhône-Poulenc
(France). At INERIS, the programme was organised and coordinated in the
Accident Risks Division (DRA). It was started in 1995 and completed in 1999.
The best-known pressurised liquefied ammonia dispersion tests are the Tortoise
Desert tests conducted by Goldwire et al. (1985) and the FLADIS tests conducted
by RISØ (1993/1994). The flow rates used during the Tortoise Desert tests and the
FLADIS tests were of the order of 100 kg/s and 0.5 kg/s, respectively. The INERIS
tests were carried out with intermediary flow rates of the order of 2 to 4 kg/s.
Réf. : INERIS - DRA - DRAG – 2005 - 10072 – RBo – Ammonia
Page 7 sur 130
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The report is organised as follows. After a description of main properties of
ammonia in chapter 2, a summary of atmospheric dispersion in general and
ammonia dispersion in particular is given in chapter 3. Then, the large-scale tests
conducted within the scope of this programme are described in chapter 4. Finally,
a summary of the analysis of the release conditions measurements and the
measurements recorded leeward from the releases is given in chapter 5 and 6,
respectively.
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2. PROPERTIES OF AMMONIA
This section is particularly based on the Air Liquide (1980), ULMANN (1985) and
SNIE (1991) documents
name ammonia
UN number 1005
table 1
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Critical temperature : 405.55 K ;
One litre of liquid releases 947 litres of gas (expanded at 15°C, at a pressure of
1 bar).
2.1.3 Solubility
The solubility of ammonia in water is high. Table 3 gives the solubility of ammonia
as a function of temperature (WHO, 1986).
Temperature Solubility
(°C) (g/l)
0 895
20 529
40 316
60 168
2.1.4 Density
Density of 690 679 659 647 634 621 617 607 592 558 452 235
liquid ammonia
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-3
(kg.m )
In the literature, different values exist in relation to the Lower and Upper
Explosibility Limits (LEL and UEL). The French Ministry for Territorial Development
and the Environment's Industrial Environment Department data sheet referenced
TOX 003-06-1998 gives the following values: LEL 16% and UEL 25%. These
values are also given by INRS (1989) and SAX (1996). Other authors give slightly
different values: LEL 15% and UEL 28% according to NFPA (1994) and Medart
(1979), LEL 15.5% and UEL 27% according to Weiss (1985).
Buckley and Husa (1962) determined the minimum ignition energy of ammonia
using a capacitive system. In this way, they obtained a minimum ignition energy of
680 millijoules for ammonia.
However, in spite of this lower value for the minimum ignition energy determined
by Kramer, an air-ammonia mixture has a higher minimum ignition energy (1 to 2
orders of magnitude) compared to most air-hydrocarbon mixtures.
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The extinguishing agents that must be used consist only of CO2 or powders
whenever there is a possibility of liquid ammonia being present. In fact, if water
comes into contact with liquid ammonia, heat is transmitted to the latter, thus
favouring its vaporisation.
The mixture of ammonia with a contaminant may lead to the formation of explosive
substances.
Halogens (fluorine, chlorine, bromine, iodine) react strongly with ammonia and its
solutions. Explosive reactions may also occur with the following substances:
acetaldehyde, hypochlorous acid, potassium ferrocyanides. Explosive compounds
such as nitrogen trihalides are produced.
For example:
with chlorine, Cl2, mixtures are explosive if they are heated or if chlorine is
in excess, due to nitrogen trichloride formation ;
Ammonia is capable of reacting with some heavy metals (silver, gold, mercury,
etc.), to produce materials liable to explode violently when they are dried:
with gold chloride (III), AuCl3, under a wide variety of conditions, the
presence of ammonia results in explosive or fulminant compounds which
explode when heated ;
with mercury, Hg, the reaction gives substances which are highly explosive
and detonate easily. No instrument containing mercury should be used if it
is liable to come into contact with ammonia (B.I.T., 1993).
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Ammonia reacts with a large number of oxides and peroxides: cold chlorine
peroxide, hot iodic anhydride, perchlorates, which induce a violent reaction at
around 250°C. The mixture of an oxidant compound and liquefied ammonia is
liable to explode under the effect of a shock.
For example:
with nitryl chloride, ClNO2, the interaction is very violent, even at -75°C ;
2.3.4 Acids
with nitric acid, HNO3, an ammonia jet burns in a nitric acid atmosphere
with chromic anhydride, CrO3, ammonia gas breaks down dry trioxide with
incandescence at normal temperatures.
with chromic anhydride, CrO3, ammonia gas breaks down dry trioxide with
incandescence at normal temperatures.
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with chromyl dichloride, CrO2Cl2, ammonia can be ignited with this
substance.
2.3.6 Stability
2.4 TOXICITY
2.4.1 General
With respect to ammonia toxicity, different published values are available for the
same given effect.
The toxicity of ammonia gas is associated with its very high solubility and the
alkalinity of the resulting solutions, rendering it an aggressive agent for mucosa
and lungs.
While reliable values on daphnids or rats are available, toxicity on humans is more
difficult to determine. In particular, the influence of the concentration or exposure
time is difficult to assess. With this respect, a study on "acute ammonia toxicity"
was conducted by INERIS (Auburtin, 1999).
Ocular effects: may be induced by the effect of vapours, but also by liquid
projections. They are conveyed by tear production, conjunctivitis liable to be
accompanied by more or less deep corneal effects ;
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Respiratory effects: the inhalation of ammonia vapours induces irritation of
the upper respiratory tract with sneezing, dyspnoea and coughing, the most
severe stage being acute pulmonary oedema (APO). APO is an accident
which occurs following the inhalation of vesicant gases (Cl2, NH3, SO2) by
breaking down the walls of the pulmonary alveoli which are then inundated
with blood plasma. Fortunately, the olfactory detection threshold of
ammonia is well below the concentrations considered to be hazardous ;
In direct contact with the skin, liquid ammonia freezes the tissues and causes
burns. Ammonia solutions are strongly alkaline and as such highly irritating for the
mucosa, skin and eyes.
The olfactory perception thresholds are very variable according to the subject,
ranging from a few ppm to several dozen ppm.
On this point, the results are based on observations made in the case of accidents
and not rigorous experiments; however, the irritation threshold has been measured
on groups of volunteers.
Data relating to toxicity for humans can only be used if it is associated with:
a concentration ;
an exposure time ;
1 LC50: value calculated on the basis of the substance concentration assumed to cause the death
of 50% of the test population for a specified exposure time.
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INERIS report (Tissot, 2003) provides the following values:
Time 1 min 3 min 10 min 20 min 30 min 60 min
3
(mg/m )
3
(mg/m )
-3 -3
Note: for ammonia, 1 ppm = 0.70 mg.m and 1 mg.m = 1.43 ppm
table 5: Ammonia toxicity values from INERIS data sheet (Tissot, 2003)
This value is well below the threshold corresponding to irreversible damage which
is in turn markedly lower than the threshold for lethal effects. It is important to note
that this aspect is not verified for other gases, such as carbon monoxide, for
example, which is odourless.
2 Lethal effect threshold: Maximum concentration of pollutant in air at a given exposure time below
which, in most subjects, no risk of death is observed.
The term "most subjects" excludes "hypersensitive" subjects such as those suffering from
respiratory failure.
3 Irreversible effect threshold: Maximum concentration of pollutant in air at a given exposure time
below which, in most subjects, no irreversible effect is observed.
An irreversible effect corresponds to the persistence over time of a lesional or functional effect
directly following exposure in an accidental situation (single and short-term exposure) resulting
in incapacitating effects.
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Name Definition Value Observations
(ppm)
MLV Mean Limit Value at the workplace for an 8- 25 Labour Ministry Circular
hour shift dated 19 July 1982 France
Note: for ammonia, 1 ppm = 0.70 mg.m-3 and 1 mg.m-3 = 1.43 ppm
The two tables below show different effects observed according to the
concentration and exposure time.
Odour
Unspecified irritation
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Respiratory tract irritation and respiratory function disorders
Functional signs
Table 7 is taken from the INERIS study (Auburtin, 1999) on the acute toxicity of
ammonia.
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Concentration in Effects Exposure time
-3
mg.m
18 Perceptible odour for most subjects. Mean occupational limit value in France
and in a number of countries
35 - 70 Perceptible irritation for most subjects, in Tolerable for up to 2 hours for subjects
the eyes. not accustomed to exposure;
accustomed subjects may tolerate
higher concentrations over the same
period
87 - 100 Irritation of the eyes, nasal tract and Exposure time of over 1 hour.
mucosa.
280 - 490 Immediate irritation of the eyes, nose, Exposure for ½ hr to 1 hr does not cause
throat and upper respiratory tract. serious damage although irritation of the
upper respiratory tract may persist for 24
hrs following a 30-min exposure period.
Aggravation of pre-existing respiratory
problems may occur.
700 - 1400 Severe coughing. Severe irritation of the Damage to the eyes and respiratory
eyes, nose and throat, bronchitic system may occur if they are not treated
spasms. quickly.
2100 - 2800 Severe coughing. Severe irritation of the May be fatal after 30 min.
eyes, nose and throat.
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2.4.5 Toxicology of fauna and flora
2.4.5.1 Animals
3500 LC 50 – 1 hr.
Free (non-ionised) ammonia in surface water is toxic for fish. However, ammonium
ions are not. In this way, in the event of water contamination by ammonia,
ammonia salts representing no toxic risk may be formed. The pH value of the
water is important as free ammonia is formed for pH values greater than 7.5-8.0.
For trout, disorders occur from 0.3 mg.l-1. Percidae (or castotomidae) and
salmonidae are the most sensitive varieties for freshwater species. For seawater,
prawns appear to be the most sensitive invertebrate species, Depending on the
type of fish, a risk of mortality arises between 1.2 and 5 mg.l-1 (these values refer
to non-ionised ammonia).
For ionised ammonia (ammonia in solution), lethal concentrations (LC50) for some
species are given in the table below:
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-1
algae LC50 5 days 185 mg.l
Other plants have functions enabling the assimilation of ammonia thus allowing
them to tolerate ammonia or use it preferentially.
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3. ATMOSPHERIC DISPERSION
3.1 CONTEXT
full-scale tests ;
The last way to approach gas transportation and diffusion phenomena in the
atmosphere offers advantages over the techniques mentioned above such as the
fact that complex experimental procedures are not used, the rapid nature of the
study, and the possibility of envisaging a large number of cases.
With respect to its chemical properties, the main application of ammonia is the
manufacture of fertilisers. Ammonia represents the main concentrated source of
nitrogen for agriculture, which consume approximately 85 to 90% of production.
Industry uses ammonia as a raw material for the manufacture of explosives, fibres
and plastics. It is also used in the manufacture of paper, rubber, in refineries, the
leather industry and the pharmaceutical industry.
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With respect to applications associated with physical properties, ammonia is used
as a coolant in compression and absorption systems. Some characteristics of
ammonia, such as its high latent heat, its low vapour density and its chemical
stability, favour its use in major industrial facilities.
These two specificities of ammonia, its harmfulness and its widespread use
require, in terms of personal safety, details on its behaviour in the event of loss of
confinement, particularly in the case of accidental releases into the atmosphere.
present the state of the art and gaps in the knowledge of the modelling of
the atmospheric dispersion of ammonia, as the modelling of the
atmospheric dispersion represents a key stage in the study of toxic
substance release ;
and justify the study areas developed within the scope of this research
programme.
ammonia gas jet from a pressurised vessel (release from gaseous phase) ;
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Ammonia has specific dispersion characteristics and depending on the type of
release, the dispersion of the ammonia released will be different. The type of
release, which was more specifically studied within the scope of this programme,
is the two-phase ammonia release from the liquid phase of a pressurised tank.
All the studies conducted on two-phase releases break down the jet into three
main zones as shown in figure 1 below:
the expansion zone: In this short zone, between 0.5 and 4 times the
diameter of the opening (IANELLO, 1989), the fluid is expanded from the
pressure at the opening to atmospheric pressure. Due to this sudden
depressurisation, the liquid phase of the release is in a superheated state
and a fraction of this liquid phase is vaporised almost instantaneously. This
phenomenon is known as the "thermodynamic flash". The gaseous phase
created by this flash phenomenon will have, due to its lower density, a
higher velocity than that of the liquid. This difference in velocity between the
two phases induces the entrainment of the liquid phase and its
fragmentation into fine droplets. These droplets are entrained by the
gaseous phase at a high velocity and form what is referred to as the
"aerosol".
In this way, at the end of this zone, the jet consists of a gaseous phase and
a liquid phase in aerosol form and it is commonly admitted that the entire jet
(liquid and gaseous phases) is at the boiling point of the released
substance.
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the entrainment zone: In this zone, the turbulent jet induces the
entrainment of the ambient air in the jet. The energy supplied by this air
which is warmer than the jet is initially used to vaporise the liquid droplets
present in the jet. This vaporisation cools the jet which then behaves like a
jet of heavy gas in the atmosphere.
Once the liquid phase has been entirely vaporised, this energy is used to
heat the jet which has become entirely gaseous.
the passive dispersion zone: With the entrainment of air, the velocity of
the jet progressively decreases until it reaches the wind velocity. From this
point, the jet is said to be dispersed passively in the atmosphere.
If the obstacle is sufficiently close to the release, it will modify the initial dispersion
phase and subsequently, it will influence the dispersion in the atmosphere. For
example, a two-phase release in jet form, which encounters an obstacle such as a
wall or floor, may result in pool formation. In this case, the dispersion of the
ammonia from the pool is different to that which would have followed the free jet.
On the other hand, if the obstacle is at a distance from the release point, and if the
size of the cloud formed by the ammonia is comparable to the obstacle, the
obstacle only modifies the gaseous mass flow and will not modify the physical
state of the release. In this case, the effect on dispersion will be less than in the
previous case, decreasing according to the dilution and size of the cloud when it
encounters the obstacle.
3.2.2.1 Context
specify the conditions under which ammonia is diffused into the atmosphere
from a liquid phase spillage in order to determine the radius of the isolation
zones to be stipulated around pressurised storage tanks ;
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test the effectiveness of the intervention resources provided to Civil
Protection teams called upon to intervene in the event of an accidental
liquid ammonia leakage.
The tests were conducted on 28 June 1967 between 6 am and 11 am. The ground
temperature rose gradually from 13°C to 17°C. The relative humidity was
maintained in the vicinity of 85%. The wind velocity varied from 0 to 3 m/s.
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without curtain interposition, using a 2 inch conduit ending with a 90°
bend to release vertically upwards, and producing approximately 9
releases per minutes, i.e. a released quantity of approximately 330 kg of
liquid ammonia ;
with curtain interposition, using a 1 inch conduit ending with a 90° bend
fitted to a cylindrical vessel in order to be able to guide the jet upwards,
as above, or towards the base of the vessel, located 15 cm from the end
of the conduit, and performing 2 tests of approximately one minute (one
with an upward jet, the other with a downward jet) ;
retrievable liquid ammonia refilling possibilities after a storage tank
accident,
The ammonia was supplied by a 15000 kg semi-trailer tank identical to that for the
previous tests, able to release in liquid phase via a 50 mm diameter pipe, and in
gaseous phase via a 30 mm diameter pipe.
The tests were conducted on 28 March 1968 between 8 am and 12:30 pm. The
ground temperature rose gradually from 8°C to 18°C. The relative humidity varied
from 95% to 80%. The wind velocity was between 0 and 3 m/s.
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by varying the direction of ejection ;
by inserting a curtain during vertical ejection.
handling of liquid ammonia in the open air:
by studying the effectiveness of the clay and cement retention dikes ;
by observing the effect of water on liquid ammonia.
3.2.2.3 Results
In these publications, A. Resplandy (1967, 1968, 1969) gives the following main
results.
The ammonia aerosol is carried by the wind, even if the wind velocity is extremely
low, covering a relatively narrow area, without any diffusion upstream from the
release point. Propagating against the ground, the ammonia droplets may be
deviated from the trajectory given to them by the wind by large obstacles.
For the same mass of liquid ammonia ejected into the atmosphere from a
pressurised storage tank, aerosol formation decreases as the temperature of the
liquid approaches its boiling point at atmospheric pressure.
In the open air, it is not possible to block the progression of ammonia droplets
effectively with a water spray, even if it is considerable in size.
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A well-designed system makes it possible to equilibrate the liquid from a
pressurised tank in the open air by eliminating the vapour phase in the
atmosphere.
specify the influence of the leakage flow rate on the characteristics of the
aerosol formed ;
The releases produced for the Tortoise Desert tests (Goldwire, 1996) were very
different to those used by Resplandy.
For example, the quantity of ammonia released on average during the tests
conducted by Resplandy in 1967 and 1968 was of the order of 300 to 500 kg with
a maximum of 1000 kg for times between 1 and 6 minutes, while for the Tortoise
Desert tests, the quantities released were between 10,000 and 41,000 kg.
3.2.3.1 Context
A series of 4 ammonia dispersion tests was conducted during the summer of 1983
by the Lawrence Livermore National Laboratory in the United States. These tests
are frequently referred to as the Tortoise Desert Tests in the literature. They were
used to study the dispersion of pressurised liquid ammonia releases in the
atmosphere.
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3.2.3.2 Test conditions
Two tankers with a capacity of 41.5 m3 were used for the tests. Nitrogen tube
trailers were connected to the two tankers in order to maintain the pressure inside
the tankers.
The first test was conducted with a 3.19 inch (81 mm) release orifice and the three
others were conducted with a 3.72 inch (94.5 mm) diameter orifice. The release
was horizontal, in the direction of the wind and at a height of 0.79 metres above
ground level.
Two main devices were used to measure the meteorological data and the
concentrations for the dispersion study.
With respect to the dispersion study, the vapour concentrations were measured
by:
20 MSA NDIR gas sensors positioned 100 m from the source and such that
the gas plus the aerosol passed through a heating device intended to
vaporise the aerosol so as to determine the total quantity of NH3 ;
31 LLNL IR gas sensors positioned 100 m and 800 m from the source and
initially devised for liquid natural gas (LNG) dispersion tests and not
optimised for ammonia detection, but they made it possible to detect
concentrations above 1% ;
24 IST sensors located 0, 800, 1450, 2800 and/or 5500 m from the source.
The data acquisition and storage system used UHF radio waves for data
transmission. All the data acquisition stations and all the stations were portable,
battery-operated and gas-tight.
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3.2.3.3 Results
The first two tests were conducted on a water-saturated site due to heavy rain.
The site was almost completely dry for the third test and completely dry for the
fourth, such that the overall weather conditions were more variable than planned.
Test No. 4, the most significant in terms of released quantity, was conducted
under the most stable atmospheric conditions. It demonstrated that the jet was
visible up to a distance greater than 100 m from the source. The dimensions of
this cloud, which was heavier than air, are approximately 70 m wide and less than
6 m high. The maximum gas concentration observed at 100 m was 6.5%
according to Goldwire (1986) and 10% according to Koopman et al (1986). The
cloud had spread over a width of 400 m when it reached 800 m, its height was still
6 m. The heavy gas and jet effects dominated the dispersion.
table 12: Maximum concentrations observed as a function of leeward distance from the release site
according to Koopman et al. (1986) and Goldwire (1985, 1986).
Goldwire et al. (1986) demonstrated the need for "enhanced" simple models to
predict the effects of accidental releases. In addition, Hanna et al. (1993) also use
Goldwire's results (1985) to compare the results of the models and the
experimental results. The table below gives the concentrations observed on the
plume axis.
table 13: Concentrations observed on plume axis during Tortoise Desert tests according to Hanna
et al. (1993).
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In relation to these results, several remarks should be noted:
At 800 m, the highest concentration is obtained for test 4, with the lowest
flow rate among the releases produced with the 3.72 inch orifice (tests 2, 3,
4). On the other hand, the concentration at 100 m was the lowest. This
result is explained by most stable weather conditions, stability class E
instead of class D for tests 2 and 3 ;
Among all the tests, the most unstable weather conditions were recorded
during test 3 (Goldwire, 1985). Under these conditions, in spite of a higher
release flow rate, the concentration observed on the plume axis at 800 m
proves to be the lowest.
These remarks demonstrate that the weather conditions are a very important
factor in atmospheric dispersion at longer distances, i.e. beyond 100 metres. It is
not sufficient to characterise the source term in detail to model the atmospheric
dispersion of ammonia, the weather conditions are also required.
Note: The 4 sections below (§ 3.2.4 to 3.2.7) are essentially based on the
document produced by Wheatley (April 1987).
The Unie van Kunstmest Fabrieken bv tests, Netherlands, 1972 were conducted
by J. W. Frenken and were reported by Blanken (1980).
The purpose of these tests was to measure the quantity of ammonia collected on
the ground in the case of two one-minute releases each releasing 38.4 kg (0.64
kg/s) in the following configurations:
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a vertical release directed towards the ground, 2000 mm from ground level,
making it possible to collect 27.3 kg of liquid ammonia on the ground, i.e.
71.1% of the ammonia released.
The measurement method for the quantity of ammonia collected is not specified.
No measurements of the concentration in the air were made
The Imperial Chemical Industries tests, United Kingdom, 1974, were reported by
Reed (1974).
The purpose of the tests was to study the size of the droplets in the jet. Only
qualitative results were obtained.
In an ammonia atmosphere, the jet was transparent and the liquid separated from
the jet and formed a pool on the ground.
In the moist air, the jet was opaque and the liquid ammonia was not collected. It
was assumed that the ammonia aerosol initially formed was rapidly vaporised
when it was diluted with air. In addition, it was concluded that the opacity was
caused by water condensation, which forms an aqueous ammonia aerosol.
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No concentration measurements were made.
The Landskrona tests, Sweden, 1982 were conducted by the Swedish National
Defence Research Institute and were reported by Nyrén et al (1983).
The purpose of these tests was to measure the flow rate of a two-phase ammonia
release and compare it to a theoretical model.
The releases were produced from a tube with an internal diameter varying
between 32 and 40 mm. Six tests were conducted with a 2 m long tube and five
with a 3.5 m tube. In each case, the tube was located 2 m above ground level.
Each release lasted 60 to 90 s.
For all the tests, except for four, the tank pressure varied considerably. For the
remaining four, the outlet pressure was 2.2 bar and the mass flow rate 2.2 kg/s.
The jet touched the ground at a point located between 6 and 10 m from the
release point. No pool was observed.
Ammonia releases were produced within the scope of a European test programme
called FLADIS (Research on the dispersion of two-phase flashing releases). This
programme was conducted under the aegis of DG XII in Brussels (Nielsen & Ott,
1996).
Three measurement campaigns were conducted in April and August 1993 and in
August 1994. In total, 27 horizontal releases of pressurised liquefied ammonia
were produced.
The release flow rates varied from 0.25 to 0.55 kg/s via 4.0 and 6.3 mm diameter
orifices. The longest test lasted 40 min.
One of the aims of the FLADIS programme was to study in detail the aerosol jet in
the near field, the heavy gas dispersion phase and the transition from passive
dispersion. For this, sensors were positioned in an arc shape centred on the
release point at 20 m, 70 m and 240 m.
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Aerosol composition measurements in the two-phase jet were made during the
tests. On the basis of these measurements, it was observed that the aerosol,
which consisted of almost pure ammonia close to the release point, consisted,
within a few meters, of almost pure water.
In addition, no rise in the ammonia cloud was ever observed during the releases.
Ecole de Mines, Alès, has conducted several ammonia dispersion test campaigns
since 1996. The tests are conducted using one or two 44 kg ammonia cylinders
placed upside down so as to produce liquid phase releases (Bara, Dussere, 1996).
The purpose of these tests is to study the effectiveness of the peacock tail hoses
used by the fire services.
Downstream from the peacock tail hoses located approximately 1 metre from the
cylinders, a reduction in the ammonia concentrations was observed on the release
axis, by a factor greater than 10 at a 13 m distance from the cylinders and a factor
of at least 3 at a 20 metre distance. On the other hand, no significant reduction
was observed beyond 50 metres.
Within the scope of this programme, substance dispersion tests in the atmosphere
with gases other than ammonia were taken into consideration.
For this reason, atmospheric dispersion tests conducted on heavy gases are of
interest for the study of the atmospheric dispersion of ammonia. This is particularly
true for all aspects relating to the initial release phase.
Table 14 overleaf summarises the main dispersion tests relating to heavy gases.
Note: The Tortoise Desert tests are included in this table for comparison purposes
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Thorney Thorney
Tortoise Maplin Prairie Island Island
Burro Coyote Goldfish Handford
Desert Sands Grass (instantaneou (continuou
s) s)
Number of
8 3 4 3 5 4 and 8 44 9 2
tests
LNG: 2000
10700 6500 10000 3500 11 to 6600 23 3150
Quantities
to to to to to to to 4800
in kg
17300 12700 36800 3800 24 Curies LPG: 1000 63 8700
to 3800
Time in s 79 to 190 65 to 98 126 to 381 125 to 360 598 to 1191 60 to 360 600 instantaneous 460
Stability
C-E C-D D-E D C-E D A-F D-F E-F
classes
Maximum
observatio 140 - 800 300 - 400 800 3000 800 400 – 650 800 500 - 580 472
n distance
table 14: Summary table of main dispersion tests relating to heavy gases
Note: Thorney Island, 19 tests during phase I; 9 tests during phase II and 3 tests for continuous releases
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The study of the tests mentioned in table 14 suggests the following remarks:
Only the Tortoise Desert and Goldfish tests involved two-phase releases ;
The liquid release tests on water (Burro, Coyote and Maplin Sands) do not
offer any conclusions for ammonia which has a very different behaviour with
water ;
3.2.10.1 Summary
the characterisation of the source term of the release and the formation of
the two phase jet in the case of pressurised releases and particularly
aerosol generation and progression;
release tests impacting a surface with higher flow rates. The tests such as
the Unie van Kunstmest Fabrieken bv tests, Netherlands, 1972, did not
study ammonia dispersion. These tests just studied the phenomenon in a
qualitative manner.
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Different types of dispersion models exist: Gaussian models, integral models and
three-dimensional models. These models are described extensively in the
literature, e.g.: CCPS (1999) or RIOU (1989).
Purely Gaussian models are, in the majority of cases, unsuitable for the detailed
modelling of pressurised liquid ammonia releases. In fact, ammonia does not
behave like a passive gas in the initial release phases.
These models are more complex to implement and require qualified personnel for
their use. The limitations of these models include the choice of turbulence models,
mesh refinement or convergence criteria. For this reason, more simple digital
models are used more frequently.
Lantzy (1992) states that it should be borne in mind that the purpose of
atmospheric release modelling is to predict, as accurately as possible, the effects
of a release of hazardous substance. For this purpose, the characterisation of the
source term is decisive, because the best dispersion models will always give
incorrect results if the source term is incorrect.
Some points presented in this article may be repeated for the study of ammonia
dispersion, more specifically for the study of the source term for ammonia
releases. These points relate to two-phase flows, aerosol formation and
progression and pool formation and evaporation.
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3.3.4.1 Two-phase flows
To model releases from pressurised storage tanks correctly, the models must
account for the aerosol and the progression of the droplets along the jet. However,
for this, it is necessary to be able to estimate the initial size of drops and their
distribution accurately. Therefore, most of the research to be developed relates to:
droplet coalescence ;
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infiltration of substances into the ground. For a cryogenic substance (such
as ammonia), this phenomenon increases the contact surface area which
favours heat transfer and, for this reason, the evaporation rate. For a non-
cryogenic substance, this phenomenon results in a pool with a smaller
surface area and less evaporation. As for the above point, this phenomenon
is not well known ;
the effect of the substrate on pool size. There are no good theories linking
the roughness of the substrate and the pool size directly for a smooth and
irregular surface (i.e. in the majority of actual cases) ;
In addition, with respect to the evaluation of source term models, Lantzy (1992)
points out that, generally, the evaluation is not conducted on the source term
model itself, but on the combination of the source term model and dispersion
model.
Lantzy also specifies that most of the data available relates to distances of over
300 m. Well-designed and well-instrumented tests are required in the vicinity of the
release point so as to compile quality data for the source term model evaluation.
In conclusion, Lantzy expresses the need for satisfactory experimental data for the
evaluation and development of all the aspects of source term modelling.
3.3.5 Summary
density ;
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topography and orography ;
influence of roughness.
It aims to provide solutions for the problems raised in the previous chapter, more
specifically on the two points presented below.
The difference between these types of release should make it possible to estimate
the pool formation rate. This potential pool formation in the case of an impacting
jet will enable a more realistic approach within the scope of safety studies.
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Tests conducted on gaseous jets impacting a surface have demonstrated that,
under test conditions, the volume for which the concentration is greater than a
given concentration was much higher than in the case of a free jet, up to 10 times
greater during tests with methane (Chaineaux, 1995). In fact, when the jet impacts
an obstacle, the air entrainment is, in principle, reduced as the cloud tends to be
"diluted" with gas-charged air.
If this result is confirmed, it will be necessary to take this aspect into account for
safety in the near field.
However, an impacting jet may result in the formation of a pool on the ground and,
therefore, reduce the gas flow rate passing in the atmosphere. The distances
corresponding to a given concentration may then be less than those that would be
obtained in the case of an open field release.
Within the scope of the safety studies, releases are generally considered to be
circular (due to guillotine pipe rupture).
In this programme, two-phase releases via different orifices, but with the same
open cross-section surface area, were used, in order to compare the results
obtained in terms of concentration leeward from the mission.
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4. DESCRIPTION OF LARGE-SCALE TESTS
In this research programme, fifteen large-scale ammonia dispersion tests were
conducted. In order to obtain configurations similar to industrial situations, the
tests were defined with the 6 industrial firms taking part in the programme.
20 mm
30 mm
4p 2″ Horizontal release at a height of 1 metre via a
30 mm orifice.
4 2″
Horizontal release at a height of 1 metre.
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Horizontal release at a height of 1 metre
impacting a wall with a surface area of 3 m x 3
6 2″ m. This wall is located 1 m from the end of the
release system.
8 2″
Vertical release impacting the ground from a
height of 1 m.
18 mm
Release identical to No. 2 with a 18 mm
2b 2″ diameter orifice.
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4.2 DESCRIPTION OF TEST RESOURCES
To conduct these large-scale ammonia dispersion tests, the CEA-CESTA (Centre
d'Etudes Scientifiques et Techniques d' Aquitaine, Centre of Scientific and
Technical Studies of Aquitaine) Outdoor Testing Site (TEE) was selected. It is
located approximately sixty kilometres south of Bordeaux. The site covers a
surface area of 950 hectares. It is completely enclosed and access to it is
continuously monitored. The safety study conducted demonstrated that the tests
envisaged could be carried out under satisfactory safety conditions particularly due
to the space available.
The TEE test site is completely flat and free from any obstacles. At the centre of
this site, which has a radius of approximately two kilometres, there is a square
concrete slab with 10 metre sides and approximately 15 cm thick. The releases
were produced from this slab.
In the immediate vicinity of the release slab, three ammonia tanks, of 12 m3 each,
were set up. The liquefied ammonia was stored in the tanks at its saturating
vapour pressure. The dimensions of the tanks were as follows:
During the tests, only one of these tanks was connected to the release system
located at the centre of the slab, which was equipped with 5 thermocouples and a
pressure sensor, in order to monitor the progression of the pressure and
temperature conditions inside the tank during each test.
The 5 thermocouples were installed on a vertical line from the base of the tank at
the following heights:
50 mm
400 mm
750 mm
1100 mm
1450 mm
The pressure sensor was located at the top part of the tank, in the gaseous phase.
This sensor is referenced P3 in figure 3 overleaf.
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The tank was also connected to a nitrogen bundle used either to pressurise it or to
keep the pressure constant during a test, or to purge, after a test, the pipe
connecting it to the release system.
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To produce the fifteen releases defined within the scope of this programme, the
two 2 inch diameter manual valves installed on the tank were used: one was
connected to the gas phase and the other to the liquid phase. This two identical
valves are not full bore and their bore diameter is 3/2 inch.
After the 2 inch valve connected to the liquid phase, a 300 mm long and 41 mm
internal diameter flow-meter was installed. Intended to operate in liquid phase, it
did not give any interpretable results during the tests as the ammonia was two-
phase from the valve located just upstream for almost all the tests.
The connection between the flow-meter and the release system was provided by a
50 mm diameter and 10.4 m long pipe.
Finally, the release system consisted of a 2 inch pipe instrumented with valves,
thermocouples and pressure sensors (see figure 4 overleaf).
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release pipe
flange (to receive
2" diameter different outlet
10.4 m long types)
445
th8 P2 th7
130
110
280
475
1015/ground
600
715
815
1050
1370
P2
pressure measurement: 15 cm offset sensor
The axis of the release system was located 1015 mm above ground level.
The end of the release system was equipped with different types of outlets (see
figure 5) according to the desired test configuration.
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For the tests in which the jet was pointing towards the ground, the concrete slab
surface was instrumented with thermocouples. For the jets against the wall, the
slab was also instrumented with thermocouples. The instrumentation installed and
the references of the thermocouples are described in appendix 1
In the case of tests 2, 4p and 2b, the end of the release system was equipped with
a 50 mm pierced cap of a diameter corresponding to the test, i.e. 20 mm, 30 mm
and 18 mm for these three tests, respectively.
For test 3 with the flange, the seal was removed. The thickness between the 2
parts of the flange was 1.6 mm. This is equivalent to a leakage surface area of 255
mm2. Therefore, the equivalent surface diameter is 18 mm.
For tests 10 and 11, water curtains were produced with "peacock tail" hoses. The
characteristics of these peacock tails were as follows:
feed diameter: 70 mm ;
feed pressure: 8 bar ;
water flow rate: 1200 l/min ;
x span: 32 m ;
y span: 10 m.
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For these two tests, two peacock tails were installed as described in figure 7
below.
0
0 0
0
4 4 4
" "3 $
figure 7
Test 10: Layout of both peacock tails 25 m Test 11: Layout of both peacock tails 60
from release point. m from release point.
To measure the atmospheric conditions, a 10-metre high weather mast was set up
350 metres from the release point in the direction noted as 3 (reference M in figure
11). It consisted of three vane anemometers, located at a height of 1.5, 4 and 7
metres, a weather-cock at 7 metres and an ultrasonic anemometer at 10 metres.
A weather station was also set up next to the control station where the
temperature, relative humidity and solar flux measurements were made. These
measurements were made at a height of 1.5 metres. The acquisition frequency of
these parameters was 1 Hz, except for the ultrasonic anemometer, which had a
frequency of 10 Hz.
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The type of equipment used is described below:
1 PULSONIC hygrometer ;
10m
ultrasonic anemometer
, ! " "3
7m
vane anemometer
4m
1.5
m
The ultrasonic anemometer was installed with the x axis facing north and the y
axis facing east.
The weather-cock was facing the opposite direction to the ultrasonic anemometer.
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electrical power supply was provided by batteries and cells. For each series of
measurements, the data was stored on "EEPROM5".
An electronic unit comprises three parts arranged on an assembly plate inside an airtight
housing:
An electronic signal acquisition card, used to amplify the signal, perform the
digital processing, display various parameters, program the configuration
and save data. The main component of the card is a microcontroller
specially adapted for the instrumentation.
An EEPROM saving device designed for the primary acquisition of the data
from the sensors in digital signal form (8192 data items).
The electronic card is equipped with an internal clock which starts up and shuts
down the system at set times. During this period, the EEPROM saves the sensor
measurements at a predetermined rate. For the tests, a 0.25 Hz frequency was
selected, i.e. one measurement every 4 seconds, which made it possible, in view
of EEPROM capacities, to save for 8 hours. At the end of each day of tests, the
data collected and stored in the EEPROM was copied to a PC hard disk via a
specific interface.
however, up to 200 metres from the release point, the sensors located on
the plume axis should all be subject to concentrations above 1% ;
finally, beyond 750 metres, the calculated concentrations are below 0.1%,
i.e. 1000 ppm.
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the emission and the distance to the plume axis.
electrochemical cells ;
semiconductors ;
chromatography.
Electrochemical cell
Semiconductor
Catalytic sensor
Indirect O2
measurement
Infrared and
photoacoustic
spectrometry
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Chromatography
Finally, the sensors, which were connected to the electronic units during the test
campaign, are:
pellistor type catalytic sensors, specific for ammonia (EEV VQ 41) used to
measure ammonia concentrations between 0.1% and 15% (between 1000
ppm and 150,000 ppm). These sensors, 60 in number, were placed in the
near field (up to 200 metres from the release point) ;
The EEV VQ41 pellistors and the SENSORIC NH3 3E 1000 electrochemical cells
first of all underwent a series of laboratory tests at INERIS in order to verify their
characteristics. The behaviour of these sensors was then tested at INERIS in a 50
metre long gallery with a 10 m2 cross-section. Releases via 0.5 mm to 8 mm
diameter orifices were carried out for these tests and made it possible to validate
the measurement chain (Bouet, 1996).
pellistor: in 250 ppm intervals from EEPROM value 0 to 130, and then in
560 ppm intervals from EEPROM value 131 to 255 ;
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Finally, a programme used to read and backup the data saved by the EEPROM
was developed based on Labview software. A processing tool for this data was
also developed based on this software.
To enable easier installation of the electronic units before a release, the test site
was also equipped beforehand with 150 x 3 m high masts. These masts offered
the possibility of attaching the sensors at 4 different heights, i.e. 0.1, 1, 2 and 3
metres. They were arranged on 7 arcs 180° in amplitude centred on the release
slab, with radii of 20, 50, 100, 200, 500, 800 and 1700 metres. On the first two
arcs located at 20 and 50 metres, 41 masts were installed every 4.5°, and on all
the arcs, 21 masts were installed every 9°.
To enable easier subsequent processing of the tests, the masts installed on the
test site were identified by a letter and a number.
The letter corresponds to the radius of the arc, i.e. the distance from the release
point (see table 15).
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distance from
release point 20 50 100 200 500 800 1700 4 350 650
(m)
letter A B C D E F G S M T
table 15: Correspondence between distance from release point and associated letter.
The last three distances of 4, 350 and 650 metres identified in the above table
correspond to the sensors installed on the release slab, the weather mast and a
19 metre high mast, respectively. In the case of the latter, from test 8, two
electrochemical cells are installed at heights of 6 and 10 metres.
The numbering of the angles from the release slab is given in figure 10 below.
'6 3
'6 3
'6 3
$ *
5
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The numbering of the angles on the test site and the position of the masts are
given in figure 11 below.
Life zone
41 (1 620 m)
39
37
35
Release system
Control room
A
B 33
C
Meteorological mast
D
E
M 31
T 29 (1 680 m)
G 27 (1 580 m)
(1580 m) 1
25 (1 530 m)
3 23 (1 515 m)
21 (1 540 m)
5
7 19 (1 605 m)
9
11 17
13 15
figure 11
Due to the favourable wind direction identified during the initial weather data
analysis and the test site configuration, the measurement field defined in principle
was located between the directions numbered 1 to 41.
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The arc at 1700 metres is limited by the dimensions of the test site for the
directions 1, 19, 21, 23, 25, 27, 29 and 31. For these directions, the distance at
which the masts were positioned is given in brackets.
In each test, the sensors were installed on measurement masts in their final
position leeward from the release approximately 1 hour before the start of the test.
In this way, the sensors were all distributed along each side of the release axis on
an angular sector ± 35° on either side of the axis.
For the impacting releases and the release via the flange, the sensor distribution
angle was greater for the arcs located at 20, 50 and 100 metres (up to 80° on
either side of the release axis). In these configurations, sensors were also added
to the concrete slab over a 4-metre radius.
The data collected during these tests was saved or processed by three separate
types of acquisition equipment for the following points:
the electronic units (measurement chain described in section 4.2.3) used for
the acquisition, firstly, of ammonia concentration values using catalytic
sensors and electrochemical cells connected to them and, secondly,
temperature values measured via thermocouples which were also
connected to them ;
the LabView acquisition system for the weather sensors and for the
pressure sensors located on the release point ;
acquisition system for the thermocouples located on the release point, i.e.
the thermocouples arranged in the tank, on the release system and on the
ground or concrete blocks (acquisition by scanning).
The acquisition system for the data from the weather sensors and the pressure
sensors was installed in the control station, in order to monitor the parameters
during the test, at the same time as the acquisition, in particular:
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The location and acquisition frequency for each of these sensors are given in table
16 below.
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4.2.6 Video equipment
To monitor the tests from the control station, five CEA-CESTA cameras were
placed on the test site:
one camera located 1000 metres behind the release point in direction 33, at
a height of 1 metre ;
4.2.7 Safety
To conduct these tests, the site was divided into four zones:
the "support zone", which was located in a 200 metre radius around the
release point ;
the "control room", located 450 metres windward from the release point ;
and the "living zone", located at the entrance to the site approximately 1400
metres from the release point.
Each person present on the site was equipped with a filtering mask. In the "control
room", the personnel present wore "tyvec" clothing. Six people equipped with
special clothing and an individual breathing apparatus were prepared to intervene
in the "support zone". Two of these people were also equipped with a pressure
suit to intervene in the "forefront zone", in particular, if required, in the cold
ammonia cloud. This never occurred.
No personnel were present to the ammonia release outside the "control room",
apart from the six people located in the "support zone".
The different teams working on the site communicated with radio equipment.
A medical service was available at any times next to the "control room".
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5. RELEASE CONDITION MEASUREMENTS
In order to understand the atmospheric dispersion of a pressurised liquefied
ammonia release, it is important, firstly, to determine the ammonia flow conditions
in the pipe, and, secondly, to evaluate the weather conditions at the time of
release correctly.
Initially, we will present the experimental conditions in which the releases carried
out within the scope of this programme were conducted. Then, these release
conditions are analysed.
The experimental conditions under which the tests were conducted are frequently
referred to as the "source term" of the release. The source term particularly
specifies the flow rate, temperature, pressure, velocity and quality6 values at the
opening. In this programme, the measured source term values are essentially
temperature and pressure values, along with the quantity of ammonia released.
During each test, the pressure and temperature conditions were measured and
recorded continuously every second, both in the tank and at different points of the
pipe (see chapter 4).
the typical progression of the pressure conditions in the tank and in the pipe
during a release ;
6 release quality: a single-constituent two-phase flow is essentially characterised by its quality, i.e.
the mass fraction of its vapour phase
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These two graphs show the conditions measured and recorded during test 4.
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figure 12: Progression of pressure and temperature conditions in tank and in release pipe
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For test 1, the gaseous release was produced from the vapour pressure inside the
tank. The tank was then depressurised and the test was stopped when the
pressure had reached approximately 1.8 bar absolute.
With respect to test 2, a 1 bar pressure surge was produced beforehand with
nitrogen inside the tank. The nitrogen regulation system then kept this pressure
constant throughout the test.
During test 3, via the flange, no nitrogen pressure surge was produced
beforehand. However, the initial existing pressure in the tank was maintained
throughout the test by means of nitrogen injection.
For all the subsequent tests, no nitrogen pressure surge was produced before the
test and the pressure was not kept constant throughout the test. In this way, for
each test, a varying pressure drop was observed in the tank according to the
release conditions.
For each test, the behaviour of the pressure and temperature sensors was
substantially the same. As a general rule, with respect to the values measured
during the tests, it is possible to note that:
inside the instrumented tank, the value of the temperature in the gaseous
ceiling was identical to the temperature of the liquid ammonia from the
second part of the night. On the other hand, after sunrise, temperature
differences between the two phases could be observed. In this way,
depending on the outside temperature, the sunlight and tank filling rate, the
temperature of the gas phase sometimes increased more rapidly than that
of the liquid phase. Maximum differences of 10°C between the two phases
were measured within the scope of this programme ;
before a release, the value of the pressure in the tank rarely corresponded
to the saturating vapour pressure of the liquid ammonia temperature. It was
generally between the saturating vapour pressure corresponding to the
temperature of the gaseous ceiling of the tank and the saturating vapour
pressure corresponding to the temperature of the liquid ammonia
depending on the time of day, the ambient temperature, the sunlight
conditions and the tank filling rate. In some configurations, the difference
between the pressure in the tank and the saturating vapour pressure
corresponding to the temperature of the liquid ammonia was of the order of
1 bar ;
in the case of a release in which the temperature of the gaseous phase was
initially greater than the temperature of the liquid phase, a decrease in the
temperature of the gas phase to the temperature of the liquid phase was
conventionally observed. Depending on the initial and ambient conditions,
the temperature was liable to fall rapidly after the start of the test, and then
became equal to the temperature of the liquid phase ammonia during the
test ;
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the pressure inside the tank, progressing under similar conditions to the gas
phase saturating vapour curve, could, therefore, in the same way as the
temperature values, change rapidly during the first minute depending on the
time of day and sunlight conditions ;
once the first minute of the release had elapsed, the pressure and
temperature conditions inside the tank progressed in a constant and slower
manner for the remainder of the release: drop of 200 to 400 mbar for a
pressure of the order of 6 bar absolute, and 0.5 to 2°C temperature
decrease ;
while the ammonia was flowing in the pipe, a drop in pressure and,
therefore, temperature was observed between the tank and the orifice.
Typically, for a temperature value of approximately 10°C in the tank, the
temperature at the orifice was approximately -15°C ;
unlike the conditions in the tank during a test, the pressure and temperature
conditions at the opening changed more significantly: on average, drop in
pressure between 0.5 and 1 bar for an initial orifice pressure below 3 bar
absolute, and decrease in orifice temperature between 5 and 10°C ;
the pressure and temperature measurements made at the same point of the
release pipe demonstrated that the pressure was similar to the saturating
vapour pressure corresponding to the temperature measured at this point ;
after the end of the release, since the valves were closed, the temperature
and pressure values progressed more or less rapidly to their pre-test
conditions, except for the pressure and temperature at the orifice. In fact,
since the orifice is at atmospheric pressure, the liquid ammonia remaining
at the orifice continued to be vaporised by lowering its temperature further.
During the tests, no satisfactory continuous flow rate measurement was made.
Only the mean release flow rate value was estimated on the basis of the quantity
of ammonia released and the release time.
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The general characteristics of all the releases carried out are described in the
table below.
Release characteristics
11 600 1800 3
12 660 2000 3
When ammonia is stored in the liquid state at its saturating vapour pressure, its
use generally results in a pressurised liquid flow in a pipe. In the event of a rupture
on this pipe, the flow conditions are modified, with the ammonia changing from
operating pressure and temperature conditions to conditions corresponding to
atmospheric pressure and a temperature below that prior to the rupture.
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These new conditions at the opening site must be determined in order to estimate
the characteristics of the release, particularly the mass flow rate, the release rate,
the release quality, pressure and temperature. These values form what is referred
to as the "source term" of the release. The difficulty establishing the mass flow rate
of the release at the opening particularly lies in the evaluation of the flow state in
the pipe, If the liquid ammonia encounters a low pressure wave, it is vaporised.
Ammonia is said to undergo a thermodynamic flash generating a mixture of liquid
and vapour which affects the flow.
bubble state: the liquid phase is continuous and contains gas bubbles ; in
this case, liquid is in the majority ;
annular or semi-annular state: the gas velocity is greater than that of the
liquid against the walls of the pipe ;
dispersed flow: the gas flow rate is high, the liquid is dispersed in the gas
phase; in this case, the liquid is the minority phase in the mixture.
There are a large number of models used to describe the release in the case of
ejection via a conduit. These models, mentioned for example by Langard (1995),
Bigot (1996), U.I.C. (1987), can be classified into three categories in order of
increasing complexity:
non-equilibrium models.
In the homogeneous equilibrium models, the gas and liquid phases are assumed
to:
be distributed homogeneously;
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In addition, the flow is assumed to be stationary and one-dimensional.
isentropic expansion models: in this case, the entropy of the fluid subject to
the expansion remains constant while its enthalpy decreases. In this case,
the loss of enthalpy is assumed to be balanced by the gain in kinetic energy
in the flow.
isenthalpic expansion models: in this case, the enthalpy of the fluid remains
constant while its entropy decreases. This loss is balanced by the friction
energy applied by the flow.
Van den Akker et al (1983) demonstrated that these two assumptions are equally
unrealistic but that the error generated in the "constant enthalpy" assumption is
less significant.
The purpose of these models is to determine the flow rate at the opening. Within
the scope of this programme, the tests conducted make it possible to determine
the temperature and pressure at the opening and the mean flow rate throughout
the test. A HEM model makes it possible to determine, in addition to these values,
the quality of the flow at the opening. This parameter was not measured directly
during the tests. A complete model, proposed by Wheatley (April 1987) and
belonging to the HEM model category, is presented below and its results are
compared to the experimental results obtained during the tests.
The purpose of this modelling is to determine on the basis of the tank conditions
(Pint, Tint):
98 (71 )
entropy equation: Cpliq.Ln(Tint) = Cpliq.Ln(Tb) + (1)
71
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:1
Euler's equation: =α 9 + 9! (2)
1
:1 − 7
=α 1
+; $ & (7 − 71 ) − ; $ & 971 98 + 9! (6)
ρ$ & 71
This expression is used to determine the velocity of the fluid at the opening as a
function of the difference in pressure between the tank and the outlet. Since the
fluid is assumed to be at saturation, the temperatures are known once the
pressures are known.
The coefficient p is an empirical corrective factor used to account for the effects of
friction; as a general rule, it is taken to be equal to 0.6 in the case of a wall
opening and equal to 0.8 or 0.9 in the case of a pipe rupture.
The problem then consists of determining the pressure of the fluid at the opening.
The existence of a pressure gradient between the tank and the opening induces a
significant acceleration of the fluid, i.e. potential energy is converted into kinetic
energy. The velocity of the fluid at the outlet will be limited by the propagation rate
of the pressure waves in the fluid, i.e. the speed of sound.
It is accepted that, if the pressure gradient is sufficiently high, the fluid will reach
the speed of sound at the outlet (May, 1996). If this is the case, the flow is said to
be critical.
Experience shows a similar phenomenon for two-phase flows. On the other hand,
it is more difficult to determine the value of the pressure wave propagation rate in
a two-phase fluid given that these waves do not move at the same speed in each
of the two phases. However, the experiments conducted for the two-phase flow
study demonstrated that the speed of sound of a two-phase flow is markedly lower
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than the speed of sound of a single-phase flow (Delhaye, 1981). As a result, the
critical flow is achieved more easily in the case of a two-phase flow (May, 1996).
The modelling of the flow rate at the opening using the method proposed by
Wheatley (April 1997) assumes that the two-phase flow is critical which is
equivalent to considering that the velocity of the fluid at the outlet, Ub, is equal to
the speed of sound in the two-phase fluid of quality xb.
Due to the flow isentropy hypothesis, the speed of sound can be obtained using
the equation:
∂
: = (7)
∂ρ
#
<= "
19
: # = (8)
7
ρ 1 971 ; $ & 971 + + 98
71 71
The density of the fluid at the opening, b, is obtained using the flowing equation:
7
8 ; $ & 971
71
= + (9)
ρ1 ρ$ & 9 1
In this case, the pressure Pb such that Ub = Usound (equations 6 and 8) is sought
using an iterative process. Once this pressure is obtained, the release temperature
is known (saturation) and the quality at the opening is determined using
equation 4:
+
ρ1 ρ$ &
1 = (10)
+
ρ ρ$ &
The mass flow rate, Gb, is then determined using the conventional equations:
Gb = b.Ab.Ub (11)
The release pressure value found by testing the equality between the release
velocity and the speed of sound will determine the type of release. In fact, if this
value is above atmospheric pressure, the flow will be critical and the jet will
accelerate further after the opening due to its expansion to atmospheric pressure.
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On the other hand, if the pressure obtained is below atmospheric pressure, it has
no physical significance. In this case, the flow will not be critical (the fluid at the
opening does not reach the speed of sound) and the pressure at the opening is
considered to be equal to the atmospheric pressure.
Non-equilibrium models
In addition, they include the fact that the two phases are separate, and are
considered separately, i.e. that they can have different velocities and that phase
changes may be limited by heat transfers or accelerated by the presence of
irregularities.
An example includes the "frozen" model which makes the simple assumption that
there is no change of phase. The flow is then modelled using Bernoulli's equation.
The actual separate phase model evaluates the material, energy and quantity of
movement on each of the two phases and applies a vaporisation law in view of the
flow state. This model is based on empirical correlations qualifying the flow states.
These results confirm the fact that the modelling of the flow rate in the case of a
two-phase flow is highly complex and that simplified models are unable to account
for all the phenomena arising during flow. In addition, within the scope of these
tests, which were not intended to study the flow rate at the opening in an in-depth
way, but simply to determine it, the release system used consisted of significant
pressure drops on a pipe over 12 metres in length.
We verified experimentally that the fluid at the orifice was indeed under saturation
conditions, i.e. that the (Tb,Pb) pairs measured experimentally corresponded to the
(Tb,Psat(Tb)) pairs, the basic hypothesis for HEM models.
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In conclusion, these models are suitable for tank leakages or releases after a short
pipe. They do not account for pressure drops and, therefore, ammonia
vaporisation during its transport outside. If an opening is considered to be flush
with the tank wall, ammonia is vaporised instantaneously into the atmosphere
without passing via the three flow states (bubble state, annular state and
dispersed flow).
In the tests conducted, the pipe is sufficiently large for the flow to pass via these
three flow states. In the literature, it is admitted that dispersed flow is established
when the condition L>2D is met (L pipe length, D pipe diameter), which is the
case. In this way, the dynamic behaviour of ammonia is influenced by these three
states and the phenomena are complex to model.
The weather conditions are described using a number of parameters, the main
one being associated with the wind velocity, on one hand, and atmospheric
turbulence, on the other.
For each test, the atmospheric conditions were recorded using the equipment
described in chapter 4 above. During the recording period, some values measured
were subject to little and slow variation. This particularly applied to the ambient
temperature, relative humidity and solar flux. Note that these values were
measured on the weather station next to the control station.
However, other values, such as the wind velocity and direction measured on the
weather mast referenced M in figure 11, could be very variable during the
recording period.
In order to give an order of magnitude of the weather conditions during the tests,
the mean values associated with each of the releases are given in the table below.
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7 13°C 60% 0.7 6 m/s 310°
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With this respect, Pasquill proposes a classification comprising 6 stability classes,
referenced A to F, covering cases of very unstable to unstable atmospheres
(classes A and B) to cases of stable to very stable atmospheres (classes E and F),
including neutral cases (classes C and D).
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or, methods based on criteria such as the mean wind velocity at a fixed
height, the altitude of the sun, cloud coverage, etc.
On the basis of the different values measured during the test campaign, we
applied two of these methods: the determination of the standard deviation of the
wind direction ( ) and the method based on the determination of the Monin-
Obukhov length. After a brief description of these methods, we will present the
results obtained for all the tests.
The standard deviations of the wind direction essentially represent the horizontal
stability of the atmosphere (the vertical turbulence of the atmosphere being
estimated on the basis of the vertical temperature gradient).
For each test, the standard deviation of the wind direction ( ) was calculated over
a period comprising approximately 5 minutes before the test, the duration of the
test and approximately 15 minutes after the test, i.e. a period of approximately one
half-hour.
For each of the tests, we also determined the Monin-Obukhov length which is a
characteristic length of atmospheric turbulence. This length, referenced L, is
defined as follows:
L = - Cpu*k(g/T0)H
where is the density of the fluid, Cp is its heat capacity, u* is the friction
velocity, k in the von Karman constant, g is the gravity constant, T0 is the
temperature at ground level and H is the vertical heat flux.
The values of u* and H were determined using the values measured by the
ultrasonic anemometer with an acquisition frequency of 10 Hz.
Golder (1972) defined a relationship between Pasquill's stability classes, the mean
site roughness z0, and the length L.
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figure 15: Relationship between the Monin-Obukhov L and the roughness z0
for different Pasquill stability classes (Golder, 1972).
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On the basis of the values recorded during the tests, the values of and L were
calculated. Then, for each test, the Pasquill stability classes were estimated using
each of these two methods. The results obtained are given in the table below. In
addition, for each of the tests, an estimation of the visible plume length is given.
1 D - 5m
2 D C/D 500 m
3 C D 350 m
4 prel. C - 400 m
4 C D 500 m
5 A B 30 m
6 D D 60 m
7 C C/D 60 m
8 D C 25 m
120 m then
9 A B/C
30 m
10 A A/B 70 m
11 C C 70 m
12 D C/D 70 m
2b A A/B 60 m
8b C B/C 15 m
-: not determined
The use of these methods, for given atmospheric conditions, may result in different
stability classes. However, during the tests, no significant differences were
observed.
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In addition, in relation to the general atmospheric conditions during the tests, the
following points were noted:
From test No. 4, there was no rain on the test site. In this way, relatively low
daytime relative humidity levels were observed (up to 20% for test No. 10) ;
The visible part of the plume varies considerably. As mentioned above, this
is essentially due to the relative humidity level of the atmosphere. In fact,
the ammonia cloud is relatively cold (approximately -40°C on the release
axis 20 metres from the release point) due to the presence of ammonia
droplets which take up the heat, particularly in the ambient air, to vaporise.
The low temperatures reached mean that the water vapour present on the
plume path is condensed and forms a visible cloud until the plume is heated
by diluting with ambient air.
In this way, for almost identical release conditions (tests 4 and 11), the
visible part of the plume changed from approximately 500 metres to
approximately 70 metres for a relative humidity level which changed from
82 to 24% ;
The solar flux varied considerably between the tests, with very low values at
the start of the campaign (0.04 kW/m2) and high values in April (1 kW/m2) ;
For all the tests, the mean wind velocity oscillated between 2 and 6 m/s.
The mean wind direction for each test was very variable. These mean wind
directions for each test are given in figure 16 overleaf.
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Life zone
41
39
37
35
Release system
Control room Trial 1
33
E 31
29
Trial 8
G 27
Trial 6
1
25 Trial 4
3 23
21 trials 2,7,11
5
trial 5
7 19
9 trial 12
11 17
13 15
trial 3 trial 2bis
trial 9
trial 4p
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6. MEASUREMENTS RECORDED LEEWARD FROM RELEASES
The values recorded by the ammonia concentration sensors leeward from the
releases are given in the sub-section below.
Note that the ammonia concentration measurement equipment used in the test
campaign is described in chapter 4. These concentrations were essentially
measured leeward from the releases on 7 arcs.
The responses from the concentration sensors were very different according to
their positions with reference to the plume axis and with reference to the distance
from the release point.
For example, the two figures below give two signals representing the ammonia
concentrations (in ppm) recorded during test No. 2 leeward from the release, by a
pellistor located 100 metres from the release point (figure 17) and by an
electrochemical cells located at a distance of 800 metres (figure 18). Note that the
release time was 440 seconds.
figure 17: Progression over time of ammonia concentration (in ppm) 100 m from release point
observed during test 2.
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figure 18: Progression over time of ammonia concentration (in ppm) 800 m
from release point observed during test 2.
Depending on the phenomena under study, there are different options for the
analysis of the fluctuations in concentration recorded during the tests. In this
document, the concentration values given are mean values of the concentrations
measured on the plume axis.
To obtain these values, we recorded, at each time interval (4 s), the maximum
concentration value on each of the 6 arcs located 20, 50, 100, 200, 500 and 800
metres from the release point. Then, on each arc, we calculated the mean of all
the maximum values recorded over time, excluding the first and last minute of
exposure of each sensor. The start of sensor exposure was determined by
accounting for a cloud advection time. This time was taken to be equal to the ratio
of the distance between the arc in question and the release point over the mean
wind velocity during the release.
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The table below gives the mean concentration values determined in this way on
the plume axis for each of the tests conducted.
8 26000 12000 - - - -
The ammonia concentration values given in table 20 above were rounded off in
view of the precision of the sensors. The progression of the ammonia
concentrations on the plume axis as a function of the distance to the release point
was plotted for each test. These progressions are given in figure 19 overleaf.
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1
1
-
"
"
figure 19: Progression of ammonia concentrations on "plume axis as a function of distance to release point
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As a general rule, after the tests, several remarks can be noted:
9 =
91
9 = 91
91
9 = 91
"
9 =
9 =
9 =
9 =
9 =
9 =
9 =
9 =
-
"
Legend ' 10pe-01.b11’: The first number ‘10’ corresponds to the trial number, the two letters ‘pe'(or
‘tc'or ' ec'
) corresponds respectively to the sensor type (pellistor, thermocouple or electrochemical
cell), the number ‘01’ corresponds to the height level, and the extension corresponds to the mast
number.
The vertical ammonia concentration gradient is high 50 metres from the release
point. In fact, at ground level, the concentration is greater than 40,000 ppm (4%)
and is more than 10 times lower at a height of 3 m for this test.
In addition, since the weather conditions were unstable on the day of this test,
considerable fluctuations in the ammonia concentration values are observed at
times.
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The vertical ammonia concentration gradient is still pronounced 100 metres from
the release point, as illustrated in figure 21 below for two sensors at heights of 1
and 3 metres.
9"
9"
As a general rule, a vertical concentration gradient within the cloud was still
observed 200 metres from the release point.
That being said, from 500 metres, the concentration values measured at heights of
1 and 3 metres above ground level were practically identical as illustrated in figure
22 below.
9 =
9 =
" 9
9 = " 9
9 =
"
9 =
9 =
9 =
9 =
9 =
9 =
9 =
-
"
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For the gaseous phase ammonia release, heavy gas type behaviour was
also observed on the sensors located 20 metres from the release point (see
figure 23). However, 50 metres from the release point, this effect is
practically not noticeable.
2.50E+04
1pe-01.a38
1pe-02.a38
1pe-03.a38
2.00E+04 1pe-04.a38
")
1.50E+04
1.00E+04
5.00E+03
0.00E+00
600 650 700 750 800 850 900 950 1000 1050 1100
"
In addition, throughout the tests, no rise in the ammonia cloud formed was
observed.
6.2 ANALYSES
In this section, we will study the influence of some parameters on the atmospheric
dispersion of ammonia. These parameters are as follows:
Finally, in the final section, the experimental results measured during this test
campaign are compared to calculation results obtained using an integral
atmospheric dispersion software program.
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6.2.1 Influence of release orifice
During the tests, 4 types of orifice were used on the release system, i.e.:
A) a 18 mm diameter orifice Test 2b
B) a 20 mm diameter orifice Test 2
C) a 2 inch flange (50.8 mm) Test 3
D) and a 50.8 mm diameter orifice Tests 1, 4, 10, 11, 12 (5 open-field releases)
Tests 5, 6, 7, 8, 8b, 9 (6 impacting releases)
C 3 (flange) 49 m 140°
1 4m 11°
4 5m 15°
D 10 6m 18°
11 5m 16°
12 7m 20°
The release via the flange (orifice C) produces, in the near field, the widest
cloud of all the open-field tests. This is essentially due to the fact that the
nozzle orients the ammonia projection along directions perpendicular to the
release axis. The resulting plume is extended in width, progressing axially
with the wind. In this way, despite a 33% greater flow rate than test 2b, the
ammonia concentration values measured during test 3 with the flange are of
the same order of magnitude as for test 2b over the first 50 metres;
The tests in which the end if free (50.8 mm diameter orifice D) result in jets
referred to as "linear jets". Under these conditions, the width of the plume is
narrower than under other conditions;
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Finally, the releases in which a diameter restriction was added at the end
(orifices A and B) result in greater plume widths. This may be due to the fact
that, for these tests, restricting the diameter at the orifice results in a pipe
pressure at the opening (> 5 bar) which is greater than the pressure at the
opening for tests with no diameter restriction (between 1.5 and 3 bar). As a
result, the thermodynamic flash that takes place at the outlet into the
atmosphere is more significant and, therefore, the resulting volumetric
expansion results in a larger plume size.
In sum, the orifices affect the physiognomy of the cloud (width, height) and, as a
result, the mean concentrations. This is clearly visible and measurable during the
first 50 metres. At greater distances, this influence wears off in favour of that of the
atmospheric stability, as demonstrated below in this report.
The influence of the release conditions in the near field may be considerable over
a few dozen metres after the release point. At further distances, the atmospheric
stability becomes predominant as the passive dispersion phase is then involved.
In addition, tests 10 and 11 were conducted on the same day, the first in the early
afternoon and the second in the late afternoon, with identical release conditions
and different atmospheric conditions, type (A/B; 3 m/s) for test 10 and type (C; 5
m/s) for test 11, respectively.
The progressions of the concentrations in tests 5 and 6, on one hand, and tests 10
and 11, on the other, are described in the graph in figure 24 below
( .4 0) ( .4 )
(> ) (; )
""
""
" "
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In these graphs, a difference in concentration of a factor of 4 to 5 can be observed
800 metres from the release point while the concentrations are practically equal in
the first 100 metres.
In addition, tests with the same type of atmospheric conditions were conducted
during the test campaign. When these tests are compared to each other, a similar
plume dilution is observed for all the tests. For example, in the figure below, we
have reproduced two graphs showing the dispersion conditions of tests 2 and 4, in
which the release conditions were similar (similar flow rate, different cross-
sections) and tests 8b and 11, in which the release conditions were different.
(;.> ) 1 (4.; )
(;.> ) (; )
"
"
" "
During the test campaign, six releases impacting a surface in the near field were
used, i.e. tests 5, 6, 7, 8, 8b and 9. Note that tests 5 and 6 were horizontal
releases against a wall positioned 3 metres and 1 metre from the release point,
respectively. The 4 other tests related to vertical releases falling and impacting the
ground. For tests 7 and 8, there was no retention dike on the ground. For tests 8b
and 9, a retention dike was installed. The last two tests will be studied in the
section below entitled "Influence of retention dike".
In the case of the two horizontal releases impacting a wall, the release conditions
are similar to the conditions for test 4 (open-field release). Therefore, a
comparison of these three tests was conducted. The progression of the ammonia
concentration values leeward from the release is given in the figure below for
these three tests.
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100000
4 (C/D3)
5 (A/B3,5)
10000 6 (D5)
concentration (ppm)
1000
100
10
1
0 100 200 300 400 500 600 700 800 900
distance (m)
It is noted that the ammonia concentration values recorded for tests 5 and 6 after
the wall 20 and 50 metres from the release point are very similar, whether the wall
is located 1 or 3 metres from the release point.
Two phenomena can explain the decrease in the concentration in the near field
(less than 50 metres from the release site in this case) in the changeover from test
4 to tests 5 and 6.
Firstly, there was an increase in the level of mechanical turbulence, because the
plume is obliged to deviate the obstacle formed by the wall. In this case, the air
flows via the sides and the top of the wall.
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Secondly, the impact of the ammonia jet consisting of fine droplets on the front of
the wall results in the formation of a very cold liquid ammonia film which favours
the trickling of the droplets and the formation of a pool at the base of the wall. With
this respect, the thermocouples installed on the release slab for tests 5 and 6 give:
and temperature values of the order of -60°C throughout the release for the
majority of those installed at ground level.
In this way, one of the effects of the presence of a wall in the near field of a
liquefied gas release is to favour the recondensation of part of the ammonia
released and, through the formation of a liquid ammonia film, induce the trickling of
the liquid phase. This immediately results in a decrease in the ammonia
concentrations downstream from the wall. It is important to note that, for these two
tests, there was no retention dike. In this way, part of the liquid ammonia was
dispersed over a surface area, the size of which is difficult to estimate. This liquid
ammonia was then vaporised. From this point of view, no calculations were made.
In section 6.1, we saw that the ammonia cloud behaved like a heavy gas up to a
distance of more 200 metres from the release point when it was released in liquid
phase under our test conditions, particularly in the form of an open-field jet. On
analysing the results, it has emerged that this heavy gas type behaviour is less
pronounced for releases impacting a wall in the near field.
Typically, when the release was carried out in an open field, two sensors installed
at two different heights, on the same measurement mast located 50 m from the
release point, give concentration values at a height of 3 m that are 5 to 10 times
lower than those measured at a height of 1 m.
After an impact against a wall, the vertical concentration gradient is such that the
concentration values measured at a height of 3 m are only approximately two
times lower than those measured at a height of 1 m.
In the case of the two vertical releases impacting the ground with no
retention dike (tests 7 and 8), their release conditions were similar to those
for tests 4, 5 and 6. The graph below shows the progression of the
ammonia concentrations leeward from the releases for tests 4, 5, 6, 7
and 8.
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100000
4 (C/D3)
5 (A/B3,5)
10000 6 (D5)
7 (C/D6)
concentration (ppm)
8 (C/D5)
1000
100
10
1
0 100 200 300 400 500 600 700 800 900
distance (m)
In the above figure, test 8 is not shown after 50 m due to a change in the wind
direction during the test such that the measurements made could not indicate the
mean concentration on the shifted cloud axis. However, the ammonia
concentration level appears to be of the same order of magnitude up to 50 m from
the release point for the four tests in which an obstacle was encountered.
The release conditions for tests 7 and 8 are such that the mass flow rate for these
tests (3.9 kg/s) is slightly lower with reference to tests 4, 5 and 6 (4.2 kg/s). As for
tests 5 and 6, roughly the same difference in concentration is found between tests
7 and 8 and test 4, i.e. a decrease of approximately 50% up to 50 m from the
release point. Beyond this point, we do not have sufficient information to be able to
compare with test 8.
The release conditions for tests 7 and 8 are such that the mass flow rate for these
tests (3.9 kg/s) is slightly lower with reference to tests 4, 5 and 6 (4.2 kg/s). As for
tests 5 and 6, roughly the same difference in concentration is found between tests
7 and 8 and test 4, i.e. a decrease of approximately 50% up to 50 m from the
release point. Beyond this point, we do not have sufficient information to be able to
compare with test 8.
In the case of tests 4, 6 and 7, the stability of the atmosphere was still considered
as neutral (Pasquill classes C or D). However, the wind velocity is different for
these three tests. The mean velocity during these three tests was calculated
between 3 and 6 m/s, with velocity ranges between 1 and 10 m/s. The difference
in the progression of the ammonia concentrations leeward from releases 6 and 7
can be explained in two ways:
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by improved plume dilution due to more favourable atmospheric conditions;
In addition, temperatures of the order of -60°C were recorded on the ground for
each test. It was not possible to obtain an accurate estimation of the size of this
pool and even less so of its thickness (thin in principle). During the release, the
pool was evaporated. Once the release had been completed, some sensors still
detected temperatures below -50°C 4 minutes after the end of the release, which
underlines the size of the pool on the ground, without having the possibility to
quantify it in the absence of a retention dike.
In sum, orienting a release against a wall or against the ground appears to induce
a significant reduction in ammonia concentrations leeward from the release
(approximately 50% in our release configurations) in both the near field and the far
field.
Of the fifteen tests conducted during this campaign, a retention dike was set up on
the release slab for tests 8b and 9. The release configuration is identical for these
two tests, i.e. the vertical releases impacting the ground from a height of 1 m. Only
the size of the retention dike is different in these two tests. For test 8b, the surface
area of the retention dike was 100 m2 and the height 5 cm, i.e. a retention volume
of 5 m3. For test 9, the surface area of the retention dike was reduced to 4 m2 and
the height was 1 m, i.e. a retention volume of 4 m3.
In test 8b, 2120 kg of ammonia was released throughout the test. At the end of this
test, a height of approximately 1.5 to 2 cm of liquid ammonia could be observed in
the retention dike, i.e. a volume of approximately 1.5 to 2 m3. The temperature of
the liquid ammonia at the end of the release was approximately -60°C as for the
previous tests. In this way, it is possible to estimate that the quantity of liquid
ammonia present on the release slab was between 1050 and 1400 kg, which
represents between 50% and 65% of the total mass quantity released.
In test 9, 2370 kg of ammonia was released throughout the test. At the end of test
9, a height of approximately 55 cm of liquid could be observed in the retention
dike, i.e. a volume of approximately 2.2 m3. The temperature of the liquid ammonia
at the end of the release was approximately -42°C. It is important to note that,
during this test, minor leakages were observed at the bottom of the retention dike.
In addition, part of the liquid ammonia was projected outside the retention dike
under the effect of the velocity of the jet on the ammonia sheet. Liquid ammonia
projections outside the retention tank were not accurately quantified.
Réf. : INERIS - DRA - DRAG – 2005 - 10072 – RBo – Ammonia
Page 95 sur 130
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3
photo 4: Vertical release in a 4m retention dike
In this way, it is possible to estimate that, at the end of the release, the quantity of
liquid ammonia present in the retention tank was greater than 1520 kg, which
represents approximately 65% of the total mass quantity released.
In addition, the liquid ammonia in a retention dike is not evaporated quickly. In fact,
ammonia needs a significant quantity of heat to vaporise. It obtains this energy
from external sources (temperature of ambient air, wind velocity, solar radiation,
rain, etc.), and by lowering its temperature. In this way, during test 9, the
temperature of the liquid ammonia fell from -40°C at the end of the release to -
60°C one hour afterwards (temperature reached much more quickly for the other
tests).
and the weather conditions are different for the different tests.
%
35000
30000
20000
15000
basis of the measurements made every
200 seconds.
10000
5000
0
100 300 500 700 900 1100
temps (s)
figure 28
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The decline in the ammonia concentrations over time for test 9 can be interpreted
as follows. At the start of the release, the liquid ammonia impacting the retention
dike is vaporised very quickly due to the energy supplied by the concrete
contained in the retention tank. Over time, the temperature falls progressively,
enabling the retention of liquid ammonia and the decrease in the quantity of
ammonia vaporised over time.
In this way, a retention tank may represent an effective means to reduce the
concentration level in the environment following a release, provided it is suitably
positioned and designed. In particular, it is important to note that a retention dike
installed under a leakage point may prove to be ineffective if the jet does not
impact it directly or indirectly following an impact on an obstacle.
During this test campaign, two releases used peacock tail hoses installed on the
release path. For these two tests, referenced 10 and 11, two 70 mm diameter
peacock tail hoses were located 25 m and 60 m from the release point,
respectively, as described in chapter 4. The purpose of these two tests was to try
to evaluate the influence of the presence of a water curtain on atmospheric
dispersion.
To study this influence for each of the two tests, we produced an open-field
release for approximately 10 minutes. In order to be able to compare the ammonia
concentration value results under atmospheric dispersion conditions which were
as similar as possible before and after the start-up of the peacock tail hoses, we
started up the peacock tail hose only 5 minutes after the start of the release.
In addition, under our release conditions during test 10, the ammonia jet passed
through the water curtain located at 20 cm, rendering this type of curtain practically
ineffective. At times, the jet was pointing towards the peacock tail in which the
water was output at its highest velocity. Under these conditions, mechanical
mixing of the plume could be observed as the jet was deviated from its path.
However, during this test, the cloud generally passed between the two peacock
tails, meaning that the concentration at the centre of the plume was not affected
very much.
As an illustration of the previous pages, the graph in the figure below shows the
progression of the mean ammonia concentrations leeward from release 11 before
and after the start-up of the water curtain.
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10000
1 2
2
concentration (ppm) 1000
1000
100
10
1
0 100 200 300 400 500 600 700 800 900
distance (m)
In the above figure, it is noted that there are no major difference before and after
the peacock tails were started up. However, it is important to note that these
concentration values are a factor in the direction adopted by the cloud.
In addition, it is important to note that, during test 11, the wind was relatively
strong. The mean wind velocity was 5 m/s, with maximum velocities of 9 m/s
recorded. During this test, the water curtain itself was flattened under the effect of
the wind.
In this way, in this test campaign, the presence of a water curtain produced with
peacock tail hoses did not significantly decrease the concentrations before and
after the water curtain. This may be explained by the fact that an ammonia jet can
pass through a water curtain if the momentum is sufficient, and by changing
weather conditions during the tests. A release of the same type as those used in
these test campaigns, but with a much lower momentum when passing through
the water curtain may result in lower concentration values in the environment. This
point is worth studying in more detail.
In this section, the experimental results obtained during the test campaign were
compared to calculation results obtained using a software program used to
evaluate the effects of the accidental atmospheric release of toxic or flammable
substances. This type of software program particularly makes it possible to
calculate the dispersion of these substances in the atmosphere.
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Of the software available, PHAST software version 4.2 was used. This model is of
the integral type, i.e. it can be used to solve conservation equations based on
simplifying hypotheses. With this respect, the limitations inherent to this software
are particularly as follows:
the site must be flat, of uniform roughness and not obstructed with
obstacles ;
the wind velocity must be at least equal to 1 m/s to obtain plausible results ;
In chapter 5, we saw that the determination of the source term of a release with a
model could give different results to that measured in reality. In order to do away
with the source term problem (the subject of this section being the study of
dispersion in the atmosphere), the comparisons were made as follows. Firstly, the
parameters measured in the tank for a given release were entered in the software
and, secondly, the other parameters such as the regular and irregular pressure
drops were adjusted so as to calculate a mass flow rate identical to the flow rate
measured experimentally.
Then, the meteorological data measured during the test were entered on the basis
of the experimental data (ambient temperature, relative humidity, etc.). The mean
wind velocity during the test was selected for the calculations. With respect to the
atmospheric stability, we selected those which were calculated using the two
methods described in chapter 5. If the two methods gave different stability classes,
both classes were used for the calculations.
With these conditions entered in the software, firstly, we calculated the dispersion
of ammonia in the atmosphere for open-field releases, i.e. tests 1, 2, 2b, 4, 10, 11
and 12.
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The 4 graphs given in the figure below show a comparison between the
experimental results (blue curve) and the results of dispersion calculations in the
atmosphere.
100000 100000
4 (C/D3) exp 10 (A/B3) exp
4 (C3) 10 (A3)
10000 4 (D3) 10000 10 (B3)
concentration (ppm)
concentration (ppm)
1000 1000
100 100
10 10
1 1
0 100 200 300 400 500 600 700 800 900 0 100 200 300 400 500 600 700 800 900
distance (m) distance (m)
100000 100000
2 (C/D3) exp 2b (A/B4) exp
2 (C3) 2b (A4)
10000 2 (D3) 10000 2b (B4)
concentration (ppm)
concentration (ppm)
1000 1000
100 100
10 10
1 1
0 100 200 300 400 500 600 700 800 900 0 100 200 300 400 500 600 700 800 900
distance (m) distance (m)
the weather conditions are defined correctly, given that they may vary
rapidly over time (both the wind velocity and the atmospheric stability ;
the release is carried out horizontally, in the direction of the wind, on a flat
site and with no obstacles.
Secondly, we made calculations with impacting releases. The figure below shows
the progression of the experimental concentrations (blue curve) and the
concentrations calculated with the model for releases against a wall (tests 5 and 6)
and on the ground (tests 7 and 8b).
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100000 100000
5 (A/B3,5) exp 6 (D5) exp
5 (A3,5)
6 (D5)
10000 5 (B3,5) 10000
concentration (ppm)
concentration (ppm)
1000 1000
100 100
10 10
1 1
0 100 200 300 400 500 600 700 800 900 0 100 200 300 400 500 600 700 800 900
concentration (ppm)
1000 1000
100 100
10 10
1 1
0 100 200 300 400 500 600 700 800 900 0 100 200 300 400 500 600 700 800 900
distance (m) distance (m)
In this figure, it can be seen that, 20 m from the release point, the model
systematically calculates a concentration approximately two times greater than
that measured experimentally. Then, the progression of the concentrations
depends on the atmospheric conditions. For test 6, in which these conditions were
probably (D; 5 m/s) type, both curves (experimental and calculated) always show
the same difference during the progression of the cloud leeward from the release.
The mixing of the cloud following the impact of the release, on one hand, and the
retention of ammonia at the release point, on the other, may explain this
difference.
At the present time, integral type models do not account for releases impacting
solid surfaces. Differences of the order of 50% may be observed between large-
scale test results and calculations made with this type of model. Even greater
differences may be observed if the configuration of the impact is complex or if a
retention dike is suitably positioned with respect to the release.
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7. CONCLUSION AND PROSPECTS
Within the scope of this research programme, INERIS essentially conducted a test
campaign in order to improve knowledge on the atmospheric dispersion of
ammonia, particularly in open or obstructed environments.
Of all the results obtained from this test campaign, the following points are worth
noting:
the quantity of ammonia released from the liquid phase was, depending on
the tests, between 1400 kg and 3500 kg per test over a time of between 7
and 14 minutes, i.e. flow rates between 2 and 4.5 kg/s ;
the ammonia cloud formed behaves like a heavy gas, and no rise in the
cloud is observed ;
If the release is pointed towards the retention dike, the dike can retrieve a
large quantity of ammonia in liquid form. For two tests, quantities greater
than 50% of the total mass released were collected in liquid form at a
temperature of approximately -60°C ;
The liquid ammonia sheet formed in this way is not evaporated rapidly ;
water curtains produced with peacock tail hoses and located on the plume
path had little effect on ammonia dispersion under the test conditions ;
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in addition, the results obtained demonstrate that the integral type
dispersion models currently available can give correct orders of magnitude
of concentrations leeward from a free release. In the case of an impacting
release, the results obtained are only correct if the models receive
information beforehand on the quantity released into the atmosphere (in
vapour or aerosol form) after the impact.
The results obtained during these tests led us to develop a new programme
intended to study the "near-field dispersion of a liquefied gas in the presence of
obstacles". The purpose of this programme, initiated in 1999 at INERIS, is
particularly to create a mathematical model used to account for the interaction of a
liquefied gas release against an obstacle. In the long-term, this model could be
incorporated in integral type software.
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8. BIBLIOGRAPHY
Air Liquide, Encyclopédie des gaz, 1980.
BARA, DUSSERRE, The use of water curtains to protect firemen in case of heavy
gas dispersion, Journal of Loss prevention in the process industries, vol. 10, No. 3,
pp 179-180, 1997
FAUSKE, Two phase and one component critical flow. Symp. on two phase flow,
Ed. P.M.C. Lacey, U. of Exeter, vol 1, pp101-114, 1965.
This document forms a non-dissociable entity. It may only be used in its complete form.
FAUSKE, Flashing flows or some practical guidelines for emergency releases,
Plant operation progress, vol. 4, No. 3, p. 132, 1985.
FLETCHER, Flashing flow through orifices and pipes, CEP, March 1984.
GIFFORD, Diffusion in the Diabatic Surface Layer, J. Geophy. Res., vol. 67, no. 8,
pp. 3207-3212, 1962.
GOLDWIRE et al., Desert Tortoise series data report – 1983 pressurized ammonia
spills, UCID 20652, December 1985.
This document forms a non-dissociable entity. It may only be used in its complete form.
KIRK-OTHMER, Encyclopedia of Chemical Technology, 3rd ed., vol. 2, p. 470-516,
1978.
NIOSH (National Institute for Occupational Safety and Health), pocket guide to
chemical hazards, 1987.
This document forms a non-dissociable entity. It may only be used in its complete form.
REED, Containment of leaks from vessels containing liquefied gases with
particular reference to ammonia, 1st international symposium on loss prevention
and safety promotion in the process industries, The Hague, pp. 191-195, Elsevier,
1974, quoted by Wheatley (April 1987).
RIOU, Comment estimer la dispersion des gaz lourds?, EdF bulletin de la direction
des études et recherches, série A, Nucléaire, hydraulique, thermique, 1989.
This document forms a non-dissociable entity. It may only be used in its complete form.
WEISS, Hazardous Chemicals Data Book, NDC (Noyes Data Corporation),
2nd edition, 1985.
This document forms a non-dissociable entity. It may only be used in its complete form.
9. LISTE DES ANNEXES
THERMOCOUPLE INDICATION
Thermocouple
Caption
location
in tank 1450 mm
Tank 1450 mm
from base
in tank 1100 mm
Tank 1100 mm
from base
in tank 50 mm from
Tank 50 mm
base
at end of release
OUTLET – th6
system
at inlet of release
th 8
system
For this test, four additional thermocouples were installed on the ground. Two in
the direction of the release 3 and 5 metres from the orifice and two on either side
at 3 metres.
Thermocouple
Caption
positions
on ground, in direction of
release (27), 3 metres ground dir 27 at 3m
from orifice
on ground, in direction of
release (27), 5 metres ground dir 27 at 5m
from orifice
on ground, in direction of
release (23), 3 metres ground dir 23 at 3m
from orifice
on ground, in direction of
release (31), 3 metres ground dir 31 at 3m
from orifice
Tests 5 and 6:
With respect to these tests, a 3 metres wide, 3 metres high and 1 metre thick wall
was constructed at a distance from the orifice of 3 metres and 1 metre,
respectively. For both configurations, 19 thermocouples were installed, 4 on the
wall and 15 on the ground.
figure 32
figure 33
Caption
th23 – ground
th13 – wall 1 m left
centre
th 14 – wall 2 m
th24 – ground centre
centre
figure 34
Tests 7 and 8: These tests were instrumented as follows (see figure 35):
figure 35
For this test, the end of the release system impacted into a 2m x 2m x 1m
retention dike. The thermocouples were installed along the direction 20, as
described in the figure below.
$ $
-
height /
thermocouples
ground (mm)
30 th12
60 th13
100 th14
150 th15
200 th16
300 th17
400 th18
600 th20
800 th21
#
#
#
#
#
#
figure 36
! !
! !
! 0 ! 0
! !
! 0 ! 0
! 0 ! 0
figure 37
Measurement principle
Each electrochemical cell is relatively specific for the detection of a single gas. The
gas to be measured passes through a semi-permeable membrane, i.e. permeable
for gases but impermeable for liquids. The gas comes into contact with a sensitive
electrode coated in a catalyst in the presence of which, it is oxidised, while a
counter-electrode reduces the oxygen in the air. These oxidation-reduction
phenomena are accompanied by an ion flow through the electrolyte and an
electron flow to the outside. (See Figure 2.1)
2 NH3 --------> N2 + 6 e- + 6 H+
Overall:
Limitations
Selectivity is obtained, firstly, with the value of the reference potential and,
secondly, with the oxidation catalyst. In practice, absolute selectivity does not
exist. For example, the table below, given by Dräger, shows some compounds
inducing interference on PAC II NH3:
Deviation in ppm
Test gas
Gas Symbol NH3 from
concentration (V/V)
measurement value
Chlorine Cl2 10 ppm <1
Cyanhydric acid HCN 25 ppm <3
-5 < and < 0 (default
Carbon dioxide CO2 1%
signal)
Carbon monoxide CO 115 ppm <3
Methane CH4 30% <3
Methanol CH3OH 170 ppm < 35
Sulphur anhydride SO2 20 ppm <1
Hydrogen sulphide H2S 20 ppm < 75
Nitrogen dioxide NO2 20 ppm <3
Hydrogen H2 1.53% < 115
Table 2.1: Compounds inducing interference on PAC II NH3, based on Dräger'
s technical
documentation for PAC II NH3
In this way, it is difficult to know exactly what is being measured and, in particular,
how accurate the measurement is, in the case of an environment in which several
gases are present (for example, in industrial atmospheres).
The two components are connects in a Wheatstone bridge as shown in figure 2.2
taken from the document [3].
The rate at which the gas will burn on the detector component depends on the gas
diffusion rate in the detector. The diffusion rate is controlled by enclosing the
components in a unit of precise dimensions.
In addition, EEV explains that there are two assembly arrangements. In the first,
the gases circulate at a given flow rate of 0.5 litre/minute. The second
arrangement is designed for simple gas diffusion in a unit. In both cases, a frit is
included and a paper filter is placed in the diffusion head to prevent dust from
penetrating into the cavity. Another possibility consists of replacing the frit with a
disk of tiny bronze or stainless steel beads (recommended for ammonia).
Limitations
The service life of the detector is limited. It is associated with the operating
temperature, and also with a loss of efficiency over time, which depends on
prolonged operation, exposure to excessively high concentrations. Finally, the
detector may be damaged ("poisoned") by some gases or vapours. To protect the
detector from the effects of some organic or silicone-based vapours, an
interchangeable activated charcoal or carbon filter may be used.
The bridge output signal is of the type represented in figure 2.3. It rises above the
LEL (Lower Explosibility Limit), up to the stoichiometric value which is
approximately 10% in air for methane (example represented below) and 21% for
ammonia. For higher concentrations, the signal declines in a linear fashion due to
the lack of oxidant.
It can be noted that, when the combustible gas concentration exceeds the
stoichiometric value, it is possible to use another type of detector based on the
thermal conductivity principle to measure high concentrations and thus eliminate
any doubt with respect to ambivalence. As such, the compensator components of
some catalytic oxidation detectors may be used. However, according to the
information supplied by EEV, the thermal conductivity of ammonia is very similar to
that of air, so much so that it may be impossible, or very difficult, to make an
accurate, detailed measurement.
3 SEMICONDUCTORS
Principle
In the case of the Figaro detector, the semiconductor material used is tin dioxide
(SnO2-X) which is heated to a high temperature (e.g. 400°C).
Limitations