Mazak Fusion 640M How To Disable A Servo or Spindle Drive

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MELDAS

Mazak 640M Disable Servo_Spindle Drives

USA-E00081-152*

MITSUBISHI ELECTRIC AUTOMATION

USA
List of Revisions

Date of
Rev Revision Detail Author
* 4/29/10 First Edition TSS
MAZAK
FCA640M
Disabling Drives on Mills

Purpose:
This procedure explains how to disable individual or multiple drives on Mazak
Machining Center.

Overview:
It will be explained how to disable individual and multiple drives on a Mill. This
procedure is helpful when trying to determine whether a problem is being caused by
the entire drive system or possibly, one individual drive. Once procedure is completed
all wiring and parameters must be changed back to original setup.
Tools Needed:
May need a longer SH21 Cable.
Instructions:
I. . Disabling drives on Machining Centers (M640M).
A. Disabling all drives.
1. Press [Param] soft key.
2. Press [Machine Param] soft key.
3. K parameters should appear if not press [Spindle Skip] soft key.
4. Arrow to parameter K106. Change bit 7 to a 1.
Note: Make sure when turning on bit 7 not to change any of the other bits for
example if it was set to 00100000 after it would be 10100000.
5. Power off NC.
6. Power off Main Breaker.
7. Remove Terminator from drive system.
8. Place Terminator on SV1 of HR353 board.

9. Power on machine. Machine should come up ready, if you try to move an axis it will not
physically move, but will move on the Position screen.
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MAZAK
FCA640M
Disabling Drives on Mills
B. Disabling individual drives not connected to CV.
1. Press [Param] soft key.
2. Press [Machine Param] soft key.
3. K parameters should appear if not press [Spindle Skip] soft key,
4. Arrow to parameter K106. Change bit 7 to a 1.
Note: Make sure when turning on bit 7 not to change any of the other bits. For
example if it was set to 00100000 after it would be 10100000.
5. Power off NC.
6. Power off Main Breaker.
7. Write down how the drive system is connected.
8. You can now remove any drive if the system that is not connected to the CV unit, by
removing the CN1A cable from the drive you are disabling and connecting it to the
another drive in the system.
Note: In this example the first drive is bypassed and the communication goes
directly to the second drive in the system.
9. Power Main breaker and NC.

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MAZAK
FCA640M
Disabling Drives on Mills
II. Disabling Spindle/Servo drive connected to CV Unit.
A. Disabling Spindle drive connected to CV unit.
1. Disconnect CN1B from the drive connected to the CV and move it to the another drive
in the system.
2. Disconnect CN4 from the drive connected to the CV unit and move the CN4 cable to the
same drive you moved CN1B to.
3. Power on NC (You will get alarms that is ok for now).
4. Press Diagnosis soft key.
5. Press Version soft key.
6. Press Right most Menu key.
7. Type in 1131 and press [Input].
8. Press the [Spindle Monitor] soft key.
9. Press the [Param] soft key (Box with SP parameters should appear).
10. Scroll until you get to parameter SP041 and write down this value it will be needed later.
11. Change SP041 to 0000.
12. Press the [Servo Monitor] soft key.
13. Press the [Param] soft key (Box with SV parameters should appear).
14. Scroll to parameter SV036 for which ever servo drive CN4 is now connected to.
15. Input the SP041 value into SV036 for the servo drive connected to CN4.
16. Power off NC and main breaker.
17. Power machine back on. Machine should come up ready.

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MAZAK
FCA640M
Disabling Drives on Mills
B. Disabling Servo drive connected to CV unit.
1. Disconnect CN1B from the drive connected to the CV and move it to a different drive in
the system.
2. Disconnect CN4 from the drive connected to the CV unit and move the CN4 cable to the
same drive that you moved CN1B to.
3. Power on NC (You will get alarms that is ok for now).
4. Press Diagnosis soft key.
5. Press Version soft key.
6. Press Right most Menu key.
7. Type in 1131 and the press [Input].
8. Press the [Servo Monitor] soft key.
9. Press the [Param] soft key (Box with SV parameters should appear).
10. Scroll until you get to parameter SV036 and write down this value it will be needed later.
Make sure to also write down for what axis it was set.
11. Change SV036 to 0000.
12. Press the [Spindle Monitor] soft key.
13. Press the [Param] soft key (Box with SP parameters should appear).
14. Scroll to parameter SP041 for which ever drive CN4 is now connected to.
15. Input the SV036 value into SP041.
16. Power off NC and main breaker.
17. Power machine back on. Machine should come up ready.
Note: In the above steps the servo drive was bypassed and connected to the
spindle drive. If you are going into another servo drive then instead of using
SP041, you have to change SV036 for whatever drive you are connecting CN4 to.

Appendix:

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