Curriculum

vitae

V.S.YUVARAJ Msc (E &I)

97/1 vaikkalpalayam, Thottipalayam (po), Bhavani (TK),
Erode (Dt). Contact Number:+91-8754641394,9750367204
Email Address: [email protected]
Pass Port Number:P7627171

Objective:
To work with an organization that provides me with a challenging environment and ample
opportunities to improve my professional, innovative and practical skills, to enjoy the spirit of
team work for the upliftment of the organization
Education Qualification:

 Master of Science (Msc) in Electronics and Instrumentation at Bharathiyar

University, Coimbatore with 74%, 2012.

 Bachelor of Science (Bsc) in Electronics at Sri Vasavi College, Bhavani with 71%, 2010.

 Robotics&EtherCATcertificatecourseinMultivac, Germany, 2018.

 XII higher secondary School from State Board of Tamilnadu with 58%, 2006.

 X secondary School from Sate Board of Tamilnadu with 67%, 2004.

Professional Experience:
 Over all 11+ year Experience in installation and Maintenance in
Electrical and Instrumentation and mechanical Equipments in Dairy
and industry.
1] Milky Mist Dairy Foods Private Ltd, Perundurai.
Plant Capacity: Whey Powder Plant: 30 TPD, Liquid Milk: 7 Lakh/day
Period: April 2016 to Till Date
Designation: Deputy Manager – Engineering & Maintenance.
Products: Cheese (Mozzarella, cheddar, processed, gouda, cream cheese, cottage cheese
(Paneer), Yoghurt, Butter, Butter Milk,Curd,Ghee,MilkPowder (SMP, Dairy whitener
MWP), Gulabjamun mix, Shrikhand, Milk Payasam, Khova, Milk Cream, Milkshakes.
2] HATSUN AGRO PRODUCT LTD, Milk, Dharmapuri.
Plant Capacity: Powder Plant: 60 TPD, Liquid Milk: 15 Lakh/day

Period: May 2014 to April 2016

Designation: Instrumentation Engineer
Products: Butter, Butter Milk, Curd, Ghee, Milk Powder (SMP,WMP), Milk Cream, Milk Shakes,
Flavour Milk, Market milk, ice cream.
3] Mother Dairy fruit & Vegetable PVT LTD, Etawah, Uttar Pradesh.
Plant Capacity: Powder Plant: 30 TPD, Liquid Milk: 5 Lakh/day
Period: Nov 2013 to April 2014
Designation: Junior Executive Maintenance (project)
Products: Panner, Butter, Butter Milk, Curd, Ghee, Milk Powder (SMP,WMP), Milk Cream, Milk
Shakes, Flavour Milk, Market milk, ice cream.
4] Cavinkare Private Ltd, Dairy and Beverage Unit, Bhavani.
Plant Capacity: Powder Plant: 8 TPD, 12 TPD, Liquid Milk: 3Lakh/day
Period: April 2012 to Nov 2013
Designation: Junior Executive Maintenance
Products: Milk Shakes, Fruit juice, Butter, Butter Milk, Curd, Ghee, Milk Powder (SMP,
WMP), Milk Cream, Flavor Milk, Market milk.
Job Responsibility:
 Leading Maintenance team.
 Responsible for all machinery.
 Prepare the maintenance budget like opex and capex
 Team Member Process excellence.
 Reporting to General Manager.
 Inter-departmental co-ordination for achieving set target.
 Execution of process excellence activities.
 Maintenance of production machineries and Utilities.
 Maintenance Planning, adherence of preventive maintenance schedules, work order
management.
 Maintain documentation for audits.
 Spare part inventory management.
 Vendor coordination ,Spare parts procurement
 Provides technical support to the Operations Team in the delivery of project overhaul
campaigns or resolution of key equipment integrity and operational issues.
 Supports the discipline Technical Authority in the maintenance of the Instrument
Equipment performance standards, their up keep and compliance and supports the
 continual improvement of Maintenance & Integrity reporting functions including
Status Reports & associated KPI’s.
 Provide support to the Instrument Technical Authority regarding the competency
assurance process for discipline technician’s where appropriate.
 Manages 3rd party Instrument equipment support contracts as delegated by the
Instrument Technical Authority.
 Carries out maintenance and spares reviews where required.
 Provides technical support to loss investigations, root cause investigations and action
follow up activities where directed.
 Ensures all temporary or permanent modifications are technically assessed, meet
appropriate standards and correctly endorsed. Attends factory acceptance tests as
required.
 Carries out routine maintenance history reviews within Instrument Equipment
ensuring forward plans are established for identified equipment performance gaps
(KPI’s, history, trends, backlogs etc.).
 Participates in incident investigations to determine the root cause, ensures actions
resulting from investigations are resolved within the given time frames and that Safety
Critical Elements are designed, installed and maintained to ensure that the items are fit
for purpose.
 Carries out routine offshore visits, performing safety and technical site audits.
 Supports routine Safety Case Updates.
 Deputies for Instrument Technical Authority as required and directed.
 Ability to problem solves PLC code and complex field bus IO and SCADA systems.
 Ability to understand flow of processes and P&ID Drawing.
 Understanding of Industrial communication protocols like ProfiBus, ProfiNet, Ether
CAT, Ethernet IP, ASI valve communication and demonstrable ability to problem
solve those systems.
 Experience Reading and Updating Electrical and Controls Schematics and
Documentation, SOP’s.
 Experience of commissioning special purpose machinery.
 Experience working within Controls and Electrical Projects as part of a team.
 Analysis, troubleshooting and Maintenance of Various Process Control loop such as
Temperature, pressure, flow, level in 60 TPD Milk Powder plant (Alfa level) of fully
automated with PLC(Allen Bradley) and SCADA.
 Analysis, troubleshooting and Maintenance of Various Process Control loop such as
Temperature, pressure, flow, level in 12 TPD and 6TPD Milk Powder plant (SSP) of
fully automated with PLC(Allen Bradley) and SCADA.
 Testing Monitoring and Calibration and Maintenance of various field instruments such
as Temperature Sensor, Temperature Transmitter(E&H,Radix), Temperature
controller/Indicator, Temperature scanner, Pressure Gauge, Pressure
Transmitter(E&H,Anderson,baumer)LevelTransmitter(E&H,ANDERSON,BAUMER,
SIEMENS), switch (E&H) Magnetic Flow Transmitter (Emerson), Mass flow
Transmitter (ABB),flow switch ,conductivity transmitter,PH meter, Radar level
transmitter (E&H), laser type level (ifm) ,I to P ,R to I,P to I convertor.

 Installation, calibration and loop checking of the field instruments ( Emerson,

Rosemount, ABB,Endress&Hauser,BentlyNevada,Honeywell,Yokogawa,
IFM,Baumer,Anderson,Wangullar,Wega,Sick,Festo,SMC).
 Handling and troubleshooting knowledge in PLC (SIEMENS- S7 400, 300, 200, 1500,
Allen Bradley control logic, micro logix) WAGO, BECKHOFF, Schneider,
CODESYS, and Mitsubishi.
 SCADA (Win CC, RS View 32, Wonder ware) and troubleshooting of PLC based
automation System.
 Handling and Troubleshooting and programming on all Variable Frequency Drives and
servo drive like As (Danfoss, Siemens, ABB, Mitsubishi, BECKOFF, SEW, AKD
KOLLMORGEN and Schneider and REXROTH Servo drives based Automation
system.
 Testing Monitoring and Calibration and Maintenance of Metal Detector (Cassel,Bizerba).
 Preventive and Breakdown maintenance of overall plant.
 Involved in maintenance modification, erection and commissioning of various type of
field instrument and control system for different process units.
 Maintenance and calibration of Sanitary remote controlled valve such as GEA
Tuchenhagen Mix proof valve, SAMSON Control valve, IDMC Mix Proof valve,SPX
Valve, Butterfly valve with actuator and think-top (Alfa Laval), atomizer valve.
 Calibration and servicing in temperature/pressure /level control valve with smart
petitioners of make (Samson and Forbes Marshall, flow serve).
 Familiar with installation, calibration, trouble shooting and maintenance of Limit
switch, Proximity switch, flow switch, Photo sensor, Laser sensor, Photo Cell, Level
Switch, Air Regulator Filter, Solenoid Valve.
 Trouble shooting and maintenance of fully automatic Boiler (FORBES VYNCKE,
THERMAX) Instrument such as Level Transmitter, Level Controllers, mobery unit,
steam flow meter, Dense Phase Pneumatic System (Ash Handling System).
 Trouble shooting and maintenance of fully automatic Refrigeration plant (FRICK).
 Operation and Maintenance and Domino ink jet printer A200+&A350, 550iseries.
 Trouble shooting and maintenance of video jet and marker image TTO printer.
  Maintenance and calibration of Electronic weigh scale (Essae-Teroka and Mettler
Toledo), load cell based tank Weighing system and Check Weighing system, Weigh
Bridges.
 Experience in Loop checking of process control automation System and automated
system panel.
 Supervision of Operation & Maintenance of Electrical Utility Equipments like HT/LT
installation, Power Transformers, DG, Air compressor, Boiler, Refrigeration plant,
ETP, WTP, RO plant.

 Preparing & following preventive maintenance schedule, Maintaining Logs &

required documents.
 SPC (Specific Power Consumption) monitoring for EB and DG.
 Ensure safety of electrical installation.
 Preparation of daily utility report.
 Inspect & avoid energy wastage.
 Coordinate electrical construction whenever required.
 Preventive Maintenance of Electrical DG Gen sets, L.T & H.T yards, single phase and
three phase control circuits and motors.
 Planning of Preventive Maintenance Schedule of instrument and ensure calibration in
due date.
 Looking after material Spare management to achieve uninterrupted production and to
increase plant Availability and reduced own time.
 Knowledge in operating of maintenance activities in SAP.
 Maintain of ISO Documents.
 Done Sat and Fat assessment process validation.

Handled Machinery:
PACKING MACHINENARY:-
 Handling Maintenance, Servicing and troubleshooting of PLC based fully Automatic
and high speed Packaging System such as Alpma cheese and paneer Cutting Machine
such as (Alpma Multi cut, cut 32) imported from Germany.
 Handling Maintenance, Servicing and troubleshooting of Automatic Packaging System
such as Multivac Thermos farming machine such as (multivacR105, R225, R535 with
Robots) imported from Germany.
 Handling Troubleshooting Knowledge of Pick and Place Robots such as Sima System
2 axis Robot and Multivac 4 axis Robot. Imported from Germany.
 Automatic Cup filling Machine Like (Grunewald Food liner 20000/8 with Robots,
Grunewald HITTPAC AKH from Germany. Pro Pack Machine,HASSIA)
 Tetra Pack Aseptic filing machine TBA 19, TBA 18, A3 Flex Series.
  Butter packing machine like FASA from Italy.
 Automatic high speed Cheese slice packing machine natec free pack FP1000H
Imported from Germany.
 Automatic cheese cubes packing machine such as IMA CORAZZA FF220V,
FF100BP, and CS 300 FJ Boxing machine imported from Italy.
 Automatic cheese packing machine such as PFM machine imported from Italy.
 Nichrome pouch packing Machine (servo 10000, 12000) from India.
 Zonkiya Aseptic filling machine from china.
 Ghee Filling Machine such as Super Pack flexi 280 E, star packs machine, Hilda
machine, ceka pack from India.
 Sleeve Applicator machine such as super pack LE-100, Hilda applicator From India.
Powder Packing Machine like (Nichrome, Hassia pack, Super pack, Techno packing)
from India.
 Handling Troubleshooting Knowledge in Tetra Pak TBA 19, Tetra Pak flex, Tetra Pak
speed.

PROCESS EQUIPMENT:-

 Alfa Laval Evaporator and Dryer 60TPD.

 SBB Evaporator, Powder Plant 6 TPD, 12TPD.
 GEA POWDER Plant 30TPD.
 UHT plant.
 Tetra Pack 10 Kl, 20 Kl, 30 Kl milk Pasteurizer with PMSSTSTEM).
 Tetra Pack Separator (10Kl, 15Kl, 30Kl).
 GEA Pasteurizer such as milk, cream, curd.
 GEA Separator, Clarifier such as MSI 100, MSI 300 Models from Denmark.
 Mega ED Plant Imported from Czech Republic.
 GEA Milk NFRO Plant Imported from USA.
 Alpma Fully Automatic Panner processing plant from Germany.
 GEA CMT Fully Automatic MOZZARELLA Cheese Processing Plant from Italy.
 Cheddar Cheese processing plant from Germany.
 SIMON SAS PROFLEX 200 CBM fully automatic Butter Processing Plant from France.
 Maintenance and trouble shooting of UHT plant stork sterilizer with steri tank system.
Project Undertaken:
 Automation of Milk Silo Agitator in order to reduce power consumption by saving power.
 Integration of Ghee Boiler Duct Exhaust Fan with Agitator to save energy.
 Automation of Exhaust Fan with Respect to room temperature for the purpose of
energy saving.
  Automation of Pre-Stratification tank by using level sensor to minimize the loss of
Products due to overflow of Tank, and to reduce manpower.
 Automation of Refrigeration cooling tower fan based on condenser outlet temperature
using VF Drive to reduce power consumption.
 Boiler 8 ton coal feeder based on steam pressure using PID controller to reduce coal
consumption and power savings.
 Cold room fan unit and Liquid level controller based on room temperature using
temperature controller to reduce the power consumption.

Achievements:
 Was able to eliminate machine failures to the minimum possibility.
 Proved to be an excellent team leader and motivator.
Courses completed:
 Robotics & Vision System in MULTIVAC, GERMANY......................................2018
 Automation Programmer in Sunrise Automation and SolutionsCoimbatore.........2011
 Industrial Automation in PROLIFIC System And Technologies, Coimbatore.......2011
 PGDCA in CCI Computer Education, Bhavani....................................................2007
 COMPUTER HARDWARE in Anbu Arts &Science college, Komarapalayam....2007
Training:
 Danfoss Drive, Trainee.
 Samson Control valve, Trainee.
 Endless &Hauser Transmitter, switch, Trainee.
 HITTACH UPS, trainee
 GMP, HACCP, CCP, trainee.
 Frustum, pump, trainee.
 IDMC, GEA, ALPA Level Mix Proof valve, Trainee.

Personal Details:
 Name : V.S.Yuvaraj
 Date of Birth : 10.12.1989
 Nationality : Indian
 Marital status : Married
 Linguistic Ability : To speak and read & write Tamil, English.
: To speak Hindi.

DECLARATION
I consider myself familiar with Instrumentation Engineering aspect, I am also confident
of my ability to work in a team. I hereby declare that the information furnished above is true to
the best of my knowledge.
Date:
Signature
Place: Erode
(V.S.Yuvaraj)