Bulletin HY17-8822-M2/UK

Handling, Storage and

Maintenance

Effective: June 10, 2009

Supersedes: March 27, 2009
Bulletin HY17-8822-M2/UK Directional Control Valves and Spares
Handling, Storage & Maintenance

Catalogue Information
This catalogue has been designed to provide maintenance in-
formation. In addition to this there is also information relating to
handling, safety, proper valve storage.

Technical Data and Dimensional Drawings

Directional Valve See Catalogue See Spare Parts List
P70CF/CP/LS HY17-8546 HY17-8812-M1
F130CF HY17-8534 HY17-8814-M1
H170CF HY17-8545 HY17-8802-M1
L90LS HY17-8504 HY17-8561-M1
K170LS HY17-8557 HY17-8805-M1
K220LS HY17-8537 HY17-8806-M1
M400LS HY17-8535 HY17-8808-M1
M200LS HY17-8809 HY17-8809-M1
M250LS HY17-xxxx HY17-xxxx-M1
M402LS HY17-xxxx HY17-xxxx-M1
HV08LS HY17-8543 HY17-8804
PCL4 HY17-8357 HY17-8813-M1
PLC HY17-8702
PLD HY17-8701
PRS HY17-8541
QDS HY17-8542
VV6 HY17-8602

Conversion factors
1 kg = 2.2046 lb
1 N = 0.22481 lbf
1 bar = 14.504 psi
1 l = 0.21997 UK gallon
1 l = 0.26417 US gallon
1 cm3 = 0.061024 in3
1 m = 3.2808 feet
1 mm = 0.03937 in
9/5 °C + 32 = °F

WARNING – USER RESPONSIBILITY

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN
OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide
product or system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components
and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The
user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning
the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized
distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or
specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and
sufficient for all applications and reasonably foreseeable uses of the components or systems.

Offer of Sale
Please contact your Parker representation for a detailed ”Offer of Sale”.

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Bulletin HY17-8822-M2/UK Directional Control Valves and Spares
Handling, Storage & Maintenance

Danger zone Ancillary Danger Protective Measures

Area around the valve during initial Danger of tube burst or high pres- Ensure that all high pressure and
start. sure oiljet. low pressure tubes/hoses are con-
nected to the correct work ports.
Area around the valve during initial Danger of flying parts. Make sure that all tubes/fittings are
start. correctly mounted and tightened
with stated torque.
Sharp edges on the valve housing, Danger of cuts and abrasions Only touch the valve wearing safety
on threads of the valve, and on the gloves.
valve spool
Intermediate space between the Danger of crushing limbs Exercise care, when tightening the
control valve sections, when as- spool section holding screws, to
sembling/disassembling. ensure that all limbs are clear of the
area.
Valve housing Danger of injury due to parts flung Carefully remove the screw plugs.
out by spring force, during removal When loosening screw plugs, al-
of screw plugs on the valve when ways exert strong counter pressure.
disassembling
Valve housing, connected valve Danger of burning on hot surfaces, Only touch the valve wearing safety
components during operation gloves. Before beginning work on
the valve, put it out of operation and
allow it to cool down.
Area around the valve during lifting Danger of damage to back and Always lift the valve using a me-
and handling operations. other limbs, if the valve is manually chanical hoist (or other suitable
lifted or mechanically lifted in an device) adhering to the guidelines
unsuitable manner, see diagram shown in the diagram below.
below for examples.
Connecting the valve Danger of pressure peak Always connect tank before pump.
If the application use quick cou-
plings a back pressure valve on the
tank line (10 bar) can be used as
safety valve.

Pump Unloading Maintenance

To guarantee the correct operation of the pump unloading func-
tion, at least one on/off actuation should be carried out per work
shift. P2

When the pump unloading function is activated (oil supply to all

functions is off) different functions should be activated to ensure
that the system is turned off.

If any malfunction of the emergency stop function is detected, you

must immediately contact authorized service personnel.
PX
T2

Inlet section with pump

­unloading and pilot-operated
main pressure relief valve.

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Bulletin HY17-8822-M2/UK Directional Control Valves and Spares
Safety Consideration Handling, Storage & Maintenance

Storage Instructions
It is important that the valve, along with and any additionally
­supplied Parker components, are stored correctly as soon as
they are received. If the instructions detailed below are not
­followed correctly then partial, or full, component functionality
may be lost.

Temperature Conditions
Max temperature +30 °C (+86 °F)
Min temperature +10 °C (+50 °F)

Humidity Conditions
Max Humidity reading 65%
H2O
Max Min
+30 °C +10 °C Max
Storage Time and Environment +86 °F +50 °F 65% rel.
The maximum storage time for any valve, or ancillary ­component,
is six calendar months.
At all times during this period the valve, or ancillary
­components, should be stored in a clean, sealed, container, with
all ports plugged.

General product requirements – hydraulic

valves Max 6 Months
STORAGE
PRODUCTS
Max storage time: 6 months at 20 ± 10 °C and max 65% relative
atmospheric humidity. Renewed function test required, if storage
time is protected.

PARTS
Metal parts
Parts shall be protected against corrosion.
Elastomer
For elastic parts of rubber or plastics the storage time is limited
to max 5 years (in shop packaging) from date of manufacture
(vulcanization). For Polyesteruretan the corresponding time is
max 3 years.

Storage environment:
-normal ventilating (1,3 m3/h/m2 floor area)
-temperature +10 to +25 °C
-relative atmospheric humidity 65%
Elastic parts, not packaged, shall be protected against:
-direct sunshine and artificial striplighting.
-dissolvents, working fluids, lubricating oil, acids,
­desinfectants etc.
-ozone producing machines, electric motors and similar
­machines/ equipments which can give rise to sparks or
­electric discharges, by that producing ozone.
Elastomers in stock or for assembly shall be protected by
­wrapping or interleaving of e g paper or polyethylene film.
­Packing and interleaving material must not contain elasticizers
or other substances that are detrimental to elastomerer. Contact
between different types of elastomers or elastomers in different
colours shall be avoided.

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Bulletin HY17-8822-M2/UK Directional Control Valves and Spares
Storage Handling, Storage & Maintenance

Storage

T2 P2

PX
T2 P2

PX
X

At all times the valve, or ancillary components, should be

stored in a clean, sealed, container, with all ports plugged.

Environment

Handling
OK!

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Bulletin HY17-8822-M2/UK Directional Control Valves and Spares
Installation Handling, Storage & Maintenance

Installation Instructions
Hose configuration Connection Torque
All possible effort should be made to ensure that all pipe work, The connection torques, shown below, are guidelines of port size,
and hosing, is as short and direct as possible, taking care to and torque, relationships, if additional torque strength details
avoid any unnecessary bends, or kinks. Any additional length, or have been provided with a special variant, then you must at all
bends, will increase the pressure drop and therefore increase the times use the value provided.
heat generated, and reduce the overall system efficiency.
The calculation below will help you to ascertain whether you have Port thread Torque required [Nm]
the correct ID (Internal Diameter) pipe selected
G 1/8”
21.2 x Q 10
V = UNF 7/16”
d²
G 1/4”
As a first approximation guide, for mobile machines with standard
30
UNF 9/16” – 18
length pipes, their width should guarantee the following values of
fluid speed: G 1/2”
60
UNF 7/8” – 14
Inlet pipe = 6 – 10 m/sec (19.7 – 32.8 ft/sec)
G 3/4”
Outlet pipe = 3 – 5 m/sec (9.9 – 16.4 ft/sec) 100
UNF 1 1/16” – 12
G 1”
100
UNF 1 5/16”

Assembly requirements
Tolerance for not toleranced tightening torques ±15 %.

Contact surfaces of seals and spools shall be oiled with hydraulic

oil to facilitate mounting and increase service life.

Springs shall be mounted within one hour after having been

compressed and shall be handled with care, so that they do not
spring back.

Connection plane to SAE-connection may be oiled with some

kind of hydraulic oil

Installation Location Installation

The valve can be installed in any possible orientation, as long as
it is not placed under any additional stress due to its location. For
this reason we recommend that the valves is located on a flat,
fixed and solid base, upon the machine, where possible taking all
lengths to ensure that the valve is not subjected to excess vibra- T2 P2
PX

tion or environmental factors.

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Bulletin HY17-8822-M2/UK Directional Control Valves and Spares
Installation Handling, Storage & Maintenance

System Requirements
Filtration Requirements
Filtration must be arranged so that Target Contamination Class At first start up you should run the system for 15 minutes, after
20/18/14 according to ISO 4406 is not exceeded. For the pilot this time the system should be stopped, the filters removed, and
circuit, Target Contamination Class 18/16/13 according to ISO cleaned, and then replaced.
4406 must not be exceeded.

18/16/13 ISO 4406 20/18/14 ISO 4406

Pilot supply strainer

part No: 398000K054
1:st start up STOP

15 minutes

Replace elements

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Bulletin HY17-8822-M2/UK Directional Control Valves and Spares
Working and Maintenance Handling, Storage & Maintenance

Hydraulic Fluid Requirements

The best performance is obtained if mineral-base oil of high qual-
ity and cleanness is used in the hydraulic system. The following
fluids should be used:
• Hydraulic fluids of type HLP-L-HM (ISO 6743) (DIN 51524)
• Oil for automatic gearboxes of Type A and engine oil type API
CD can be used.
The following oil viscosities are recommended:
• Viscosity, function range 15-2000 mm²/s (cSt)
(at start-up only)
• Viscosity, working range 15-380 mm²/s (cSt)
• Water content
The water content shall not exceed 0.03% (300 ppm)
If you want to use other oils contact Parker Product Support

30 cSt/50 °C (122 °F)

T2 P2

PX
Max Min
X +90 °C -30 °C Function
Max
+194 °F -22 °F
+90 °C
+90 °C +20 °C Working
+194 °F
+194 °F +68 °F

Bleeding of solenoid valves PS25/PVC25

Only on Version [A027]
1. Start system and leave idling.
2. Unscrew the bleed-screw one full turn.
3. Actuate the solenoid on - off ten times.
4. Check escaping oil for air content. If air bubbles,
repeat point 3.
5. Tighten the bleed-screw,
NOTE max torque 1.2 Nm (10.6 lbf-in)
Always use intended parts to achieve IP class.

5
Sealing Ø2.2 to 3.0 mm

5 mm to strip

Crimp tool: AMP Certi-Looik, 169400, Prespak kit 734253-0

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Bulletin HY17-8822-M2/UK Directional Control Valves and Spares
Installation Handling, Storage & Maintenance

Separate Pilot Service Monthly overhaul

tank connection Defective parts must
TP
Important! always be replaced.
PS
In combination with funk- Only genuine part
tion “TP” in the end-section to be used.
(USP) a separate tank-line
must be installed and con-
nected to the reservoir.

T1
T3
Grease inside cap

C cap

Make a tiny hole at the cavity

Important! in this mounting position.
Safety measures must be taken due to temperature of solenoid if
running 100% of application operating time.
The solenoid can reach a surface temperature of
120 - 150 °C (248 - 302 °F).
A protection shield is recommended to prevent possible
­injuries.

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Bulletin HY17-8822-M2/UK Directional Control Valves and Spares
Notes Handling, Storage & Maintenance

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Bulletin HY17-8822-M2/UK Directional Control Valves and Spares
Notes Handling, Storage & Maintenance

11 Parker Hannifin AB
Mobile Controls Division Europe
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HYGE Ed. 2009-05-08

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© 2009 Parker Hannifin Corporation. All rights reserved. Bulletin HY17-8822-M2/UK. PDF 06/2009
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