ICON - Katalog - 424 Guide To Cable Selection
ICON - Katalog - 424 Guide To Cable Selection
ICON - Katalog - 424 Guide To Cable Selection
Instrumentation
Control Cables
Thermocouple Extension
and Compensating Cables
List of Contents
List of Contents Page A1
Foreword Page A5
Introduction of Standards and Product Programme Page A6
Presentation of the Product Programme Page A8
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration A3
Group 4: ICON™ Instrumentation Cables acc. to UL
Appendix
V. Tables
♦ Table 3: Conversion of general units Page H8
♦ Table 4: Conductor comparison AWG - metric Page H9
Note: KERPEN GmbH & Co. KG can not be held responsible in any form for any information derived out of this publication.
Issue 20050624
A4 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Foreword
This is not just a catalogue. It is what you have always looked for - a selection guide to choose the
construction you need for your project, your plant, your application ....
The European Standard EN 50288-7 is the first Standard for Instrumentation and Control Cables
which addresses the whole range of requirements and needs of general and specific industrial cable
applications.
Contrary to already existing official regulations and specifications, the new standard covers a huge
variety of cable constructions as used today in the international scene for global business. A meaningful,
comprehensive - but still standardised - offering on different material and construction variations allows
you to select cable constructions, which are part of the Standard but still are covering the necessity of
the application.
The new standard will be complemented by European Standards for Material and Test. As yet these
standards do not exist, so reference is made either to IEC Standards or national standards.
Based on many years of experience in international business, being project oriented or based on
customer site requirements, using the new European standard as a solid base, we have defined a very
wide product range with the intention to cover your field driven product requirements.
We selected and designed a product programme with the goal in mind to cover all usual applications.
Environmental, electrical, mechanical, laying and safety requirements result in a substantial product
family offering. This first section covers all product family related information. Specific type information
will be provided on request or through other media.
A very systematic organisation of this product family guide, allows you to select your product according
to your application and needs in a very efficient manner.
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration A5
1.Introduction of Standards and Product Programme
The product programme „Instrumentation Cable ICON™“ covers products which are based on the new European
standard EN 50288-7 and the US-American standards UL 13, UL 2250 and UL 1277.
This product programme gives extensive coverage to the requirements of the different Installation and Safety
Regulations which are applied for measurement, control and monitoring systems in industrial plants. As a result
the user has a product programme at his disposal for applications world wide.
1.1.1 EN 50288-7
The European standard EN 50288-7 represents the first standard for instrumentation cables for onshore
applications which has been created by a recognised international standardisation organisation.
Of special importance is the fact, that this standard more or less completely describes and regulates the wide
range of constructive elements and requirements of instrumentation cables used today.
This standard enables the user to convert all systems, security, environmental and installation demands to
appropriate products with wanted characteristics.
The standard is supplemented by well suited material and test standards, either EN- or IEC-based, which allows
to specify needed products in a conclusive manner.
The future meaning of this standard will be underlined by the fact that it will also become national standard in all
CENELEC attached countries (at present 28). National standards conflicting with the EN-Standard will have to be
withdrawn after a transitional period.
Furthermore the application of this standard means fulfilling the requirements of the “European Low Voltage
Directive”.
Instrumentation, Control and Thermocouple extension cables according to above standards have to be applied in
those systems, where „Installation and Safety regulations“ are based on the „National Electrical Code“ (NEC).
The NEC Handbook is published by the „National Fire Protection Association“ a leading US standardisation for
safety, particularly for fire protection. Its as installation guide is mandatory in the USA, however, it is also practised
in some other countries.
Instrumentation, Control and Thermocouple extension cables will thereby meet the following standards and
types:
A6 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
1.2 The Product Programme
In all Standards mentioned above no finished products are specified; the standards describe „only“ the individual
cable elements, the constructional possibilities, specify materials, dimensions and test requirements with normative
references.
Supported by experiences of many years in the international project business KERPEN defined its product
programme ICON™ covering two parts:
The part „Standard Types“ contains a comprehensive product offer suited to the usual market demands. It
describes thousands of products in detail and appeals particularly to those users who are responsible for product
specifications for world wide applications.
The part „Customised Types“ gives an overview of the alternatives and possibilities in designs that the standards
allow.
For each cable element different possible technical solutions are listed (see page F2).
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration A7
2. Presentation of the Product Programme
2.1 Introduction
Systematically structured, put into condensed form, more than ten thousand different products are
described on the following pages (Standard Types, see part B - F).
This product programme is completed by listing the design alternatives and solutions for special
requirements (Customised Types, see part G).
⇒ clarity
⇒ completeness and
⇒ information demand
in an ideal manner.
The EN as well as the UL-based product programme are arranged into 3 main product groups:
A8 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
2.2.1.2 Sub Groups
For cables following the EN 50288-7 each of the above mentioned main group is divided into the
subsequent sub-groups:
Each sub-group describes different product-families, each containing unarmoured and armoured products,
additionally armoured versions with chemical protection (lead sheath and multi-layer sheath) for the
group “Common types”. Product-family stands for a specific insulation material which offers choices for
optimising electrical, thermic or other relevant product properties.
The product programme following the UL-Standards is tailor-made for the requirements of the Installation-
and safety guidelines acc. to the National Electric Code (NEC).
Therefore, it doesn’t contain for example lead and multi-layer sheathed types, no halogen-free, flame-
retardant types and no fire-resisting types.
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration A9
A10 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
The Standard Types
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration A11
A12 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Group 1: Instrumentation Cable acc. to EN 50288-7
Instrumentation Cable
Lead sheathed or
Multi layer sheathed armoured
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration B1
Instrumentation Cable acc. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, PVC-sheath
unarmoured
armoured,
with or without chemical protection, armoured
Technical Data
Type of insulation/
PVC/PVC PVCw/PVCw PE/PVC XLPE/PVC
sheath
Type of cabling
Pair, Triple, PiMF, TiMF
elements
No. of cabling elements 1, 2, 4, 5, 6, 8, 10, 12, 16, 20, 24
Conductor sizes 0.5 mm², 0.75 mm², 1.0 mm², 1.3 mm², 1.5 mm²
Temperature range
♦ during operation - 30°C up to 70°C - 30°C up to 105°C - 30°C up to 70°C - 30°C up to 90°C
♦ during installation - 5°C up to 50°C - 5°C up to 50°C - 5°C up to 50°C - 5°C up to 50°C
Reaction to fire
♦ Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C), (excluded types with Multi layer-sheath)
Sunlight resistance UL 1581 Section 1200
Application For transmission of analogue and digital signals in instrument and control systems; allowed
for use in zone 1 and zone 2, group II, classified areas (IEC 79-14), not allowed for direct
connection to low impedance sources, e.g. public mains electricity supply
1)
Also with increased thickness of outer sheath (Yv)
2)
Also with HDPE outer sheath; in this case Tests „Reaction to Fire“ are not passed
3)
Max. operating temperature 80 °C
B2 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Cable acc. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, PVC-sheath
unarmoured
armoured,
with or without chemical protection, armoured
Construction
Cabling element 2)
♦ without ind. screen Pair, Triple
♦ with ind. screen PiMF, TiMF
Overall screen Aluminium/Plastic tape over tinned copper drain wire 0.5 mm² / 7 x 0.3 mm
Marking ICON by Kerpen ⋅ Instrumentation Cable ⋅ Standard ⋅ Rated voltage ⋅ RP3) ⋅ Length Marking
1)
Also with increased thickness of outer sheath (Yv) for PE-insulated, unarmoured types
2)
Colour code of cabling elements: see Appendix II
3)
RP = Reduced flame progation
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration B3
Instrumentation Cable acc. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, PVC-sheath
unarmoured
armoured,
with or without chemical protection, armoured
Construction
Product Types Lead sheathed, armoured Types Multi layer sheathed, armoured Types
Cabling element 1)
♦ without ind. screen Pair, Triple
♦ with ind. screen PiMF, TiMF
Individual screen Aluminium/Plastic-tape over tinned copper drain wire, 0.6 mm,
plastic tape under and above screen
Bedding PVC --
Marking ICON by Kerpen ⋅ Instrumentation Cable ⋅ Standard ⋅ Rated Voltage ⋅ RP2) ⋅ Length marking
1)
Colour code of cabling elements: see Appendix II
2)
RP = Reduced flame progation, excluded types with multilayer sheath
B4 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Cable acc. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, PVC-sheath
unarmoured
armoured
with or without chemical protection, armoured
Insulation resistance
♦ PVC / PVCw -insulation min. MΩxkm 100
♦ PE / XLPE -insulation min. MΩxkm 5000
Mutual capacitance
♦ PVC / PVCw-insulation
Pair, Triple 1), 2) max. nF/km 150 160
PiMF, TiMF max. nF/km 190 200
♦ PE / XLPE-insulation
Pair, Triple 1), 2) max. nF/km 75 85
1)
Values for cables with 1 element correspond to those for PiMF
and TiMF resp.
2)
Values for cables with 2 up to 4 elements + 20%
3)
To apply only for PE, XLPE-insulated types
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration B5
Instrumentation Cable acc. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, PVC-sheath
unarmoured
armoured
with or without chemical protection, armoured
Insulation resistance
♦ PVC / PVCw -insulation min. MΩxkm 100
♦ PE / XLPE -insulation min. MΩxkm 5000
Mutual capacitance
♦ PVC / PVCw-insulation
Pair, Triple 1), 2) max. nF/km 120 130
PiMF, TiMF max. nF/km 160 170
♦ PE / XLPE-insulation
Pair, Triple 1), 2) max. nF/km 65 75
Capacitance unbalance 3)
♦ Pair max. pF/500m 500
Test voltage
♦ Core/core (Urms) V 2000
♦ Core/screen (Urms) V 2000
1)
Values for cables with 1 element correspond to those for PiMF
and TiMF resp.
2)
Values for cables with 2 up to 4 elements + 20%
3)
To apply only for PE, XLPE-insulated types
B6 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Group 1: Instrumentation Cable
acc. to EN 50288-7
Instrumentation Cable
Lead sheathed or
Multi layer sheathed armoured
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration B7
Instrumentation Cable acc. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, LSZH-sheath
unarmoured
armoured
Technical Data
Conductor sizes 0.5 mm², 0.75 mm², 1.0 mm², 1.3 mm², 1.5 mm²
Temperature range
♦ during operation - 30°C up to 70°C - 30°C up to 90°C
♦ during installation - 5°C up to 50°C - 5°C up to 50°C
Reaction to fire
♦ Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C)
♦ Test on gases evolved
during combustion:
a) amount of halogen acid
IEC 60754-1 (0%)
gas
b) degree of acidity of
IEC 60754-2 (pH > 4.3, c < 10µS/mm)
gases
♦ Measurement of smoke
IEC 61034-2 (L.T.1) > 60%)
density
Application For transmission of analogue and digital signals in instrument and control systems; allowed for use
in zone 1 and zone 2, group II, classified areas (IEC 79-14), not allowed for direct connection to low
impedance sources, e.g. public mains electricity supply.
Recommended for use as fire protection measure for people and important material assets.
1)
L.T. = Light Transmission
B8 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Cable acc. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, LSZH-sheath
unarmoured
armoured
Construction
Cabling element 1)
♦ without ind. screen Pair, Triple
♦ with ind. screen PiMF, TiMF
Overall screen Aluminium/Plastic tape over tinned copper drain wire 0.5 mm² / 7 x 0.3 mm
Marking ICON by Kerpen ⋅ Instrumentation Cable ⋅ Standard ⋅ Rated voltage ⋅ LSZH ⋅ Length Marking
1)
Colour code of cabling elements: see Appendix II
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration B9
Instrumentation Cable acc. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, LSZH-sheath
unarmoured
armoured
Insulation resistance
min. MΩxkm 5000
♦ PE / XLPE -insulation
Mutual capacitance
♦ PVC / PVCw-insulation
Pair, Triple 1), 2) max. nF/km 75 85
PiMF, TiMF max. nF/km 115 115
Capacitance unbalance
♦ Pair max. pF/500m 500
Test voltage
♦ Core/core (Urms) V 1500
♦ Core/screen (Urms) V 1500
1)
Values for cables with 1 element correspond to those for PiMF and
TiMF resp.
2)
Values for cables with 2 up to 4 elements + 20%
B10 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Cable acc. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, LSZH-sheath
unarmoured
armoured
Insulation resistance
min. MΩxkm 5000
♦ PE / XLPE -insulation
Mutual capacitance
♦ PVC / PVCw-insulation
Pair, Triple 1), 2) max. nF/km 65 75
PiMF, TiMF max. nF/km 100 100
Capacitance unbalance
♦ Pair max. pF/500m 500
Test voltage
♦ Core/core (Urms) V 2000
♦ Core/screen (Urms) V 2000
1)
Values for cables with 1 element correspond to those for PiMF and
TiMF resp.
2)
Values for cables with 2 up to 4 elements + 20%
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration B11
B12 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Group 1: Instrumentation Cable acc. to EN 50288-7
Instrumentation Cable
Lead sheathed or
Multi layer sheathed armoured
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration B13
Instrumentation Cable gen. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, LSZH-sheath
unarmoured,
armoured
Technical Data
Conductor sizes 0.5 mm², 0.75 mm², 1.0 mm², 1.3 mm², 1.5 mm²
Temperature range
♦ during operation - 30°C up to 90°C - 30°C up to 90°C
♦ during installation - 5°C up to 50°C - 5°C up to 50°C
Resistance to fire
♦ Circuit Integrity a) IEC 60331-21, b) BS 6387 Cat. C, W, Z
Reaction to fire
♦ Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C)
♦ Test on gases evolved
during conbustion
a) amount of halogen acid gases IEC 60754-1 (0%)
b) degree of acidity of gases IEC 60754-2 (pH > 4.3, c < 10 µS/mm)
Application For transmission of analogue and digital signals in instrument and control systems,
where maintenance of circuit integrity in case of fire is required; allowed for use in
zone 1 and zone 2, group II, classified areas (IEC 60079-14); not allowed for direct
connection to low impedance sources, e.g. public mains electricity supply.
1)
Alternative with outer sheath PVC; in this case tests „Test on gases evolved during combistion“
and „Measurement of smoke density“ are not applicable
2)
L.T. = Light Transmission
B14 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Cable gen. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, LSZH-sheath
unarmoured,
armoured
Construction
Overall screen Aluminium/Plastic tape over tinned copper drain wire 0.5 mm² / 7 x 0.3 mm
1)
For armoured types also with outer sheath of PVC
2)
The sign „LSZH“ is not applicable, if an outer sheath of PVC is applied
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration B15
Instrumentation Cable gen. to EN 50288-7
Single & Multipair and Multitriple, individual and/or collective screen, LSZH-sheath
unarmoured,
armoured
Insulation resistance
♦ Micatape + XLPE-Insulation min. MΩxkm 5000
♦ Silicone min. MΩxkm 300
Mutual capacitance
♦ Micatape + XLPE-Insulation
Pair, Triple 1), 2) max. nF/km 65 75
PiMF, TiMF max. nF/km 100 100
♦ Silicone
max. nF/km 110 110
Pair, Triple 1), 2)
PiMF, TiMF max. nF/km 150 150
Test voltage
♦ Core/core (Urms) V 2000
♦ Core/core (Urms) V 2000
1)
Values for cables with 1 element correspond to those for PiMF and
TiMF resp.
2)
Values for cables with 2 up to 4 elements + 20%
B16 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Group 2: Instrumentation Control Cable
acc. to EN 50288-7
Lead sheathed or
Multi layer sheathed armoured
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration C1
Instrumentation Control Cable acc. to EN 50288-7
Technical Data
Conductor sizes 0.5 mm², 0.75 mm², 1.0 mm², 1.3 mm², 1.5 mm², 2.5 mm²
Temperature range
♦ during operation - 30°C up to 70°C - 30°C up to 105°C - 30°C up to 70°C - 30°C up to 90°C
♦ during installation - 5°C up to 50°C - 5°C up to 50°C - 5°C up to 50°C - 5°C up to 50°C
Reaction to fire
♦ Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C), (excluded types with Multi layer-sheath)
Sunlight resistance UL 1581 Section 1200
1)
Also with increased thickness of outer sheath
2)
Also with HDPE outer sheath; in this case Test „Reaction to Fire“ is not passed
3)
Max. operating temperature 80 °C
C2 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Control Cable acc. to EN 50288-7
Construction
Overall screen Aluminium/Plastic tape over tinned copper drain wire 0.5 mm² / 7 x 0.3 mm
1)
Colour code of cabling elements: see Appendix II
2)
RP = Reduced flame progation; excluded types with multi-layer sheath
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration C3
Instrumentation Control Cable acc. to EN 50288-7
Construction
Product Type Lead sheathed, armoured Types Multi layer sheathed, armoured Types
Bedding PVC --
Longitudinal one side plastic coated aluminium
foil over tinned copper drain wire, 7 x 0.3 mm,
high density Polyethylene sheath with an
Multi layer sheath
additional Polyamide covering. The aluminium
foil is bonding within the overlapping and with
the inner surface of the polyethylene sheath
Armouring Galvanized steel wire armouring; wire ∅ depending on cable-∅ under armouring,
at least 0.9 mm
1)
Colour code of cabling elements: see Appendix II
2)
RP = Reduced flame progation; excluded types with multi-layer sheath
C4 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Control Cable acc. to EN 50288-7
Conductor sizes nom. mm² 0.5 0.75 1.0 1.3 1.5 2.5
Conductor resistance max. Ω/km 36.0 24.5 18.1 13.9 12.1 7.41
Insulation resistance
♦ PVC / PVCw -insulation min. MΩxkm 100
♦ PE / XLPE -insulation min. MΩxkm 5000
Mutual capacitance
♦ PVC / PVCw-insulation max. nF/km 170
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration C5
C6 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Group 2: Instrumentation Control Cable
acc. to EN 50288-7
Lead sheathed or
Multi layer sheathed armoured
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration C7
Instrumentation Control Cable acc. to EN 50288-7
Technical Data
Conductor sizes 0.5 mm², 0.75 mm², 1.0 mm², 1.3 mm², 1.5 mm², 2.5 mm²
Temperature range
♦ during operation - 30°C up to 70°C - 30°C up to 90°C
♦ during installation - 5°C up to 50°C - 5°C up to 50°C
Reaction to fire
♦ Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C)
Application For control purposes, e.g controlling of valves or engines; allowed for use in zone 1 and
zone 2, group II, classified areas (IEC 60079-14); not allowed for direct connection to low
impedance sources, e.g. public mains electricity supply. Recommended for use as fire
protection measure for people and for important material assets
1)
L.T. = Light Transmission
C8 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Control Cable acc. to EN 50288-7
Construction
Overall screen Aluminium/Plastic tape over tinned copper drain wire 0.5 mm² / 7 x 0.3 mm
1)
Colour code of cabling elements: see Appendix II
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration C9
Instrumentation Control Cable acc. to EN 50288-7
Conductor sizes nom. mm² 0.5 0.75 1.0 1.3 1.5 2.5
Conductor resistance max. Ω/km 36.0 24.5 18.1 13.9 12.1 7.41
Insulation resistance
min. MΩxkm 5000
♦ PE / XLPE -insulation
C10 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Group 2: Instrumentation Control Cable
acc. to EN 50288-7
Lead sheathed or
Multi layer sheathed armoured
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration C11
Instrumentation Control Cable acc. to EN 50288-7
Technical Data
Conductor sizes 0.5 mm², 0.75 mm², 1.0 mm², 1.3 mm², 1.5 mm² , 2.5 mm²
Temperature range
♦ during operation - 30°C up to 70°C - 30°C up to 90°C
♦ during installation - 5°C up to 50°C - 5°C up to 50°C
Resistance to fire
♦ Circuit Integrity a) IEC 60331-21, b) BS 6387 Cat. C, W, Z
Reaction to fire
♦ Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C)
♦ Test on gases evolved
during conbustion
a) amount of halogen acid gases IEC 60754-1 (0%)
b) degree of acidity of gases IEC 60754-2 (pH > 4.3, c < 10 µS/mm)
♦ Measurment of
smoke density IEC 61034-2 (L.T.2) > 60 %)
Application For control purposes, e.g. controlling of valves or engines where maintenance of circuit
integrity in case of fire is required; allowed for use in zone 1 and zone 2, group II,
classified areas (IEC 60079-14); not allowed for direct connection to low impedance
sources, e.g. public mains electricity supply
1)
Alternative with outer sheath PVC; in this case tests „Test on gases evolved during combistion“
and „Measurement of smoke density“ are not applicable
2)
L.T. = Light Transmission
C12 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Control Cable acc. to EN 50288-7
Construction
Overall screen Aluminium/Plastic tape over tinned copper drain wire 0.5 mm² / 7 x 0.3 mm
1)
The sign „LSZH“ is not applicable, if a outer sheath of PVC is applied.
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration C13
Instrumentation Control Cable acc. to EN 50288-7
Conductor sizes nom. mm² 0.5 0.75 1.0 1.3 1.5 2.5
Conductor resistance max. Ω/km 36.7 25.0 18.5 14.2 12.3 7.41
Insulation resistance
♦ Micatape + XLPE-insulation min. MΩxkm 5000
♦ Silicone min. MΩxkm 150
Mutual capacitance
♦ Micatape + XLPE-insulation max. nF/km 100
C14 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Group 3: Extension and Compensating Cable
acc. to EN 50288-7
Lead sheathed or
Multi layer sheathed armoured
1) on request
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration D1
Extension and Compensating Cable acc. to EN 50288-7
Technical Data
Conductor material Extension or compensating material acc. to IEC 60584-3 / see Appendix I
Conductor sizes 0.8 mm, 1.02 mm, 1.13 mm, 1.29 mm, 1.38 mm
Temperature range
♦ during operation - 30°C up to 70°C - 30°C up to 105°C - 30°C up to 70°C - 30°C up to 90°C
♦ during installation - 5°C up to 50°C - 5°C up to 50°C - 5°C up to 50°C - 5°C up to 50°C
Reaction to fire
♦ Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C), (excluded types with Multi layer-sheath)
Sunlight resistance UL 1581 Section 1200
Application For transmission of thermoelectric voltage from measuring junction to reference junction;
allowed for use in zone 1 and zone 2, group II (IEC 60079-14)
1)
Also with HDPE outer sheath; in this case Tests „Reaction to Fire“ are not passed
2)
max. operating temperature 80 °C
D2 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Extension and Compensating Cable acc. to EN 50288-7
Construction
Cabling element 1)
♦ without ind. screen Pair
♦ with ind. screen PiMF
Overall screen Aluminium/Plastic tape over tinned copper drain wire 0.5 mm² / 7 x 0.3 mm
1)
Colour code of cabling elements: see Appendix I, Table 1
2)
RP = Reduced flame progation
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration D3
Extension and Compensating Cable acc. to EN 50288-7
Construction
Product Types Lead sheathed, armoured Types Multi layer sheathed, armoured Types
Cabling element 1)
♦ without ind. screen Pair
♦ with ind. screen PiMF
Bedding PVC --
1)
Colour code of cabling elements: see Appendix I, Table 1
2)
RP = Reduced flame progation, excluded tyoes with multilayer sheath
D4 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Extension and Compensating Cable acc. to EN 50288-7
Insulation resistance
♦ PVC / PVCw -insulation min. MΩxkm 100
♦ PE / XLPE -insulation min. MΩxkm 5000
Mutual capacitance
♦ PVC / PVCw-insulation
Pair1), 2) max. nF/km 150 160
PiMF max. nF/km 190 200
♦ PE / XLPE-insulation
Pair 1), 2) max. nF/km 75 85
Test voltage
♦ Core/core (Urms) V 1500
♦ Core/screen (Urms) V 1500
1)
Values for cables with 1 element correspond to those for PiMF
2)
Values for cables with 2 up to 4 elements + 20%
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration D5
D6 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Group 3: Extension and Compensating Cable
acc. to EN 50288-7
Lead sheathed or
Multi layer sheathed armoured
1) on request
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration D7
Extension and Compensating Cable acc. to EN 50288-7
Technical Data
Conductor material Extension or compensating material acc. to IEC 60584-3 /see Appendix I, Table 2
Conductor sizes 0.5 mm², 0.75 mm², 1.0 mm², 1.3 mm², 1.5 mm²
Temperature range
during operation - 30°C up to 70°C - 30°C up to 90°C
during installation - 5°C up to 50°C - 5°C up to 50°C
Reaction to fire
Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C)
Test on gases evolved during
combustion:
a) amount of halogen acid gas IEC 60754-1 (0%)
b) degree of acidity of gases IEC 60754-2 (pH > 4.3, c < 10µS/mm)
1)
L.T. = Light transmission
D8 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Extension and Compensating Cable acc. to EN 50288-7
Construction
Cabling element 1)
♦ without ind. screen Pair
♦ with ind. screen PiMF
Overall screen Aluminium/Plastic tape over tinned copper drain wire 0.5 mm² / 7 x 0.3 mm
1)
Colour code of cabling elements: see Appendix I
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration D9
Extension and Compensating Cable acc. to EN 50288-7
Insulation resistance
min. MΩxkm 5000
♦ PE / XLPE -insulation
Inductance max. mH/km 1
Mutual capacitance
♦ PE / XLPE-insulation
Pair 1), 2) max. nF/km 75 85
PiMF max. nF/km 115 115
Test voltage
♦ Core/core (Urms) V 1500
♦ Core/screen (Urms) V 1500
1)
Values for cables with 1 element correspond to those for PiMF
2)
Values for cables with 2 up to 4 elements + 20%
D10 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Group 4: Instrumentation Cable
acc. to UL 13/2250 and UL 1277
Instrumentation Cable
PLTC / ITC TC
300 V 600 V
PVC/NC-
PVC-insulation, XLPE-insulation, PVC-insulation, PVC-insulation,
insulation,
PVC-jacket PVC-jacket PVC-jacket PVC-jacket
PVC-jacket
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration E1
Instrumentation Cable acc. to UL 13 /2250
UL-listed as PLTC/ITC
Common Types 300 V
Single & Multipair and Multi-Triple, individual and/or collective screen, PVC-sheath
unarmoured,
armoured
Technical Data
Temperature range
♦ during operation - 30°C up to 105°C - 30°C up to 90°C
♦ during installation - 5°C up to 50°C - 5°C up to 50°C
Reaction to fire
♦ Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C), UL 13 vertical tray tested
Sunlight resistance UL 1581 Section 1200
E2 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Cable acc. to UL 13 /2250
UL-listed as PLTC/ITC
Common Types 300 V
Single & Multipair and Multi-Triple, individual and/or collective screen, PVC-sheath
unarmoured,
armoured
Construction
Cabling element 1)
♦ without ind. screen Pair, Triple
♦ with ind. screen PiMF, TiMF
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration E3
Instrumentation Cable acc. to UL 13 /2250
UL-listed as PLTC/ITC
Common Types 300 V
Single & Multipair and Multi-Triple, individual and/or collective screen, PVC-sheath
unarmoured,
armoured
Conductor sizes nom. mm² AWG 20/7 AWG 18/7 AWG 16/7
Insulation resistance
♦ PVCw -insulation min. MΩxkm 100
♦ XLPE -insulation min. MΩxkm 5000
1)
Values for cables with 1 element correspond to those for PiMF and
TiMF resp.
2)
Values for cables with 2 up to 4 elements + 20%
E4 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration E5
Instrumentation Cable acc. to UL 1277
UL-listed as TC
Common Types 600 V
Single & Multipair and Multi-Triple, individual and/or collective screen, PVC-sheath
Technical Data
Reaction to fire
♦ Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C), UL 1685 vertical tray test, IEEE 383 vertical tray test
Sunlight resistance UL 1581 Section 1200
E6 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Cable acc. to UL 1277
UL-listed as TC
Common Types 600 V
Single & Multipair and Multi-Triple, individual and/or collective screen, PVC-sheath
Construction
Product Types Unarmoured Types
Cabling element
Pair, Triple
♦ without ind. screen
♦ with ind. screen PiMF, TiMF
Individual screen Aluminium/Plastic-tape over stranded tinned copper drain wire plastic tape under and above
screen
Wrapping at least one plastic tape above cable core
Overall screen Aluminium/Plastic tape over stranded tinned copper drain wire
ICON by KERPEN ⋅ no. of elements ⋅ size ⋅ type of screen ⋅ (UL) ⋅ TC type of conductor
Marking
/ jacket material ⋅ 600 V ⋅ temperature rating ⋅ sun res ⋅ dir bur ⋅ length marking
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration E7
Instrumentation Cable acc. to UL 1277
UL-listed as TC
Common Types 600 V
Single & Multipair and Multi-Triple, individual and/or collective screen, PVC-sheath
Conductor sizes nom. mm² AWG 18/7 AWG 16/7 AWG 14/7
Insulation resistance
♦ PVCw -insulation min. MΩxkm 100
♦ XLPE -insulation min. MΩxkm 5000
Mutual capacitance
♦ PVCw-insulation with NC
Pair, Triple 1), 2) max. nF/km 155
PiMF, TiMF max. nF/km 210
♦ PVCw-insulation
Pair, Triple 1), 2) max. nF/km 125
PiMF, TiMF max. nF/km 170
♦ XLPE-insulation
Pair, Triple 1), 2) max. nF/km 75
PiMF, TiMF max. nF/km 120
Test voltage
♦ Core/core (Urms) V 20003)
♦ Core/screen (Urms) V 20003)
1)
Values for cables with 1 element correspond to those for PiMF and
TiMF resp.
2)
Values for cables with 2 up to 4 elements + 20%
3)
3000 V for XLPE-insulated Types
E8 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Group 5: Control Cable acc. to UL 1277
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration F1
Control Cable acc. to UL 1277
UL-listed TC
Common Types 600 V
Technical Data
Temperature range
♦ during operation - 30°C up to + 90°C - 30°C up to + 90°C - 30°C up to + 90°C
♦ during installation - 5°C up to + 50°C - 5°C up to + 50°C - 5°C up to + 50°C
Reaction to fire
♦ Flame propagation
a) Test on single cable IEC 60332-1
b) Test on bunched cables IEC 60332-3 part 24 (Cat. C), UL 1685 vertical tray test, IEEE 383 vertical tray test
F2 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Control Cable acc. to UL 1277
UL-listed TC
Common Types 600 V
Construction
Product Types unarmoured types
Insulation materials ♦ Polyvinylchloride PVC heat resistant PVCw with nylon jacket NC or
♦ Polyvinylchloride PVC heat resistant PVCw or
♦ Cross linked Polyethylene XLPE
Overall screen Aluminium/Plastic tape over stranded tinned copper drain wire
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration F3
Control Cable acc. to UL 1277
UL-listed TC
Common Types 600 V
Conductor sizes nom. mm² AWG 18/7 AWG 16/7 AWG 14/7
Insulation resistance
♦ PVCw -insulation min. MΩxkm 100
♦ XLPE -insulation min. MΩxkm 5000
Test voltage
♦ Core/core (Urms) V 2000 1)
♦ Core/screen (Urms) V 2000 1)
1)
3000 V for XLPE-insulated Types
F4 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
The
Customised Types
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration G1
G2 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Customised Products
The above listed product programme covers in a large extent the most popular instrumentation cables which
are nowadays used especially in the petrochemical industry.
But, nevertheless, depending on many reasons sometimes cables of alternative construction and dimensions,
cables with special properties, are requested.
Therefore, below an overview of the given construction possibilities, which can be offered. Resulting products
are either fully in accordance with the European standard and/or with the US-Standards.
Inner and outer sheath: Polyethylene (low, medium and high density), flame-proof polyethylene,
cross-linked polyethylene, low smoke, zero halogen compounds,
special oil-resistant PVC, cold and heat-resistant PVC
Armour: - galvanized round steel wires with or without metallic counter helix
- flat steel wires with metallic counter helix
- double layer of galvanized steel or brass tapes
- Braid of galvanized round steel wires
Moisture barrier: laminated sheath, water swellable tapes and/or powder, filling compound
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration G3
G4 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Appendix
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration H1
Appendix I: Standards for Thermocouple Extension & Compensating Cables
Type Material
R + PLATINUM-13% RHODIUM
- PLATINUM
RCA/SCA
0°C up to + 100°C
Copper/Copper-Nickel
(Class 1:-----------------------)
(Class 2: ± 30 µV/± 2.5°C)
RCB/SCB Copper/Copper-Nickel SX Copper/Copper-Nickel
0°C up to + 200°C (Class 1:--------------------) 0°C up to +200°C (± 57µV/ ± 5°C)
(Class 2: ± 60µV/ ± 5°C)
BC Copper/Copper BX Copper-alloy/Copper
0°C up to +100°C (± 40µV/ ±3.5°C (Copper/Copper)
B + PLATINUM -30% RHODIUM
- PLATINUM - 6% RHODIUM
0°C up to +100°C (+ 0.0µV/ + 0°C)
(-33µV/-3.7°C)
Cu
+
-
Cu + Cu-alloy (Cu)
- Cu (Cu)
JX Iron/ Copper-Nickel JX Iron/ Copper-Nickel
-25°C up to +200°C (Class 1: ± 85 µV/± 1.5°C) 0°C up to 200°C (special: ±1.1°C)
J + IRON
(Class 2: ± 140 µV/± 2.5°C) (standard: ±2.2°C)
- COPPER -NICKEL Fe
+ + Fe
- CuNi - CuNi
TX Copper/Copper-Nickel TX Copper/Copper-Nickel
-25°C up to +100°C (Class 1: ± 30 µV/± 0.5°C) 0°C up to 100°C (special: ±0.5°C)
T + COPPER
(Class 2: ± 60 µV/± 1.0°C) (standard: ±1.0°C)
- COPPER -NICKEL + Cu + Cu
- CuNi - CuNi
EX Nickel-Chromium/Copper-Nickel EX Nickel-Chromium/Copper-Nickel
-25°C up to +200°C (Class 1: ± 120 µV/± 1.5°C) 0°C up to 200°C (± 1.7°C)
E + NICKEL-CHROMIUM
(Class 2: ± 200 µV/± 2.5°C)
+
+ NiCr
- COPPER-NICKEL NiCr - CuNi
-
CuNi
KX Nickel-Chromium/Nickel-Aluminium KX Nickel-Chromium/Nickel-Aluminium
-25°C up to + 200°C (Class 1: : ± 60 µV/± 1.5°C) 0°C up to +200°C (± 2.2°C)
(Class 2: ± 100 µV/± 2.5°C)
K + NICKEL-CHROMIUM
KCB
0°C up to + 100°C
Copper/Copper-Nickel
(Class 1:------------------------)
+
-
NiCr
Ni
- NICKEL-ALUMINIUM (Class 2: ± 100µV/ ± 2.5°C)
KCA Iron/ Copper-Nickel VX Copper/Copper-Nickel
0°C up to + 150°C (Class 1:------------------------) ISA RP 1.1 (± 2.2°C)
(Class 2: ± 100µV/ ± 2.5°C) 0°C up to +100°C
KX KCB KCA
+ Cu
+ NiCr Cu Fe - CuNi
-
Ni CuNi CuNi
NX Nickel-Chromium-Silicon
Nickel-Silicon
-25°C up to + 200°C (Class 1: ± 60 µV/± 1.5°C)
(Class 2: ± 100 µV/± 2.5°C)
+ N + NICKEL-CHROM.-SILICON
NC
0°C up to + 150°C
Copper/Copper-Nickel
(Class 1:------------------------)
(Class 2: ± 100µV/ ± 2.5°C)
- NICKEL-SILICON
NX NC
++
+-
CuCrSi Cu
NiSi CuNi
1)
In all standards the basic e.m.f. values Temperature ranges and tolerances to IEC 60584. part The identification system of ANSI does not differ
of the same thermocouple type are 3, July 1989. between extension and compensating cables; all
identical Colour coding for conductors and outer sheaths to IEC materials are marked „X“.
2)
Following Standards are corresponding 60584. part 3, July 1989
with the IEC-Standard 60584 Besides the identification letter of the thermocouple For BX the temperature range and tolerance have to
♦ DIN 43722 type, extension cables are identified by „X“ be agreed upon between end-user and
♦ BS 4937 part 20 + 30 compens ating cables by „C“ manufact urer.
♦ NFC 32-424 The colour coding of BC is according to KERPEN works
♦ JIS C 1610 section 1 standard, as it is not specified in IEC 60584.
The colour coding of NX and NC is a proposal for
standardization in IEC 60584.
H2 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Table 1 (cont.): Electrical Characteristics of Conductors (approx. values)
Ω x mm
Code Volume resistivity Loop inductance
Standard m
mH/km
(+) leg (-) leg (+) leg (-) leg
IEC RPCA/SPCA RNCA/SNCA 0.017 0.12 1
IEC RPCB/SPCB RNCA/SNCA 0.017 0.12 1
ANSI SPX SNX 0.017 0.12 1
IEC BPC BNC 0.017 0.017 1
ANSI BPX BNX 0.125 0.017 1
IEC 60584 ANSI MC 96.1 0.5 mm² 0.8 mm² 1.0 mm² 1.3 mm² 1.5 mm²
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration H3
Appendix II: Colour Codes
Cabling element
Core 1) Pair 2) Triple 2)
Rated voltage
-- black/white black/white/red
1)
If specified green-yellow core principially applied as last element in the outer layer
2)
Identification scheme for elements with and without individual screen
Cabling element
Core 1) Pair 2) Triple 2)
Rated voltage
-- black/white black/white/red
1)
Communication wire principially applied as last element in the outer layer
2)
Identification scheme for elements with and without individual screen
H4 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Appendix III: Common Test Methods for Cables under Fire Conditions
1)
Tests almost identical
2)
Tests identical
3)
The formal structure of the standards differs in some points, but procedure and requirements of tests are identical
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration H5
Appendix IV: Identification of Instrumentation and Thermocouple Cables
2 Abbreviation Code
Cable Type
RE- Instrumentation and Instrumentation Control Cable resp.
RT- Thermocouple Extension or Compensating Cable
Screening
(ST) Static screen of Aluminium laminated plastic tape
(L) Longitudinally applied Aluminium foil, one or both sides plastic coated
C Braid of tinned or untinned copper wires over cable core
K Wrapping of copper foils
PiMF Pair in Metal Foil
TiMF Triple in Metal Foil
(C) Braid of tinned or untinned copper wires over single cabling element
Metal sheath
M Sheath of lead
Mz Sheath of lead alloy
Armour
SWA Galvanized round steel wires
RG Galvanized round steel wires with counter helix of galvanized steel tape
FG Galvanized flat steel wires with counter helix of galvanized steel tape
B Double layer of galvanized steel tapes
Q Braid of galvanized round steel wires
Other properties
CI Circuit Integrity (Fire resistant)
1)
-fl Increased flame retardancy; requirements for IEC 60332-3-24 (cat.C) fulfilled
F Cable core petrojelly filled
H6 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
3 Type of Cabling Elements
The type of cabling elements are indicated by figures resp. by figures with an additional information for
individual screened cabling elements
Core no figure
Pair 2
Triple 3
Individual screened pair 2 PiMF
Individual screened triple 3 TiMF
4 Indication Examples:
Instrumentation cable RE, 24 triples 3, conductor size 1.3 mm², insulation of PE 2Y, individual TiMF
and overall screen (St), inner sheath of PVC Y, lead sheath M, inner sheath of PVC Y, steel wire
armour SWA, outer sheath of PVC Y-fl, rated voltage 300 V, standard EN 50288-7
Thermocouple extension RT-, 8 pairs 2, conductor diameter 0,8 mm, conductor material KX, insulation
of heat resistant PVC Yw, overall screen (St), inner sheath of heat resistant PVC Yw, steel wire
armour SWA, outer sheath of heat resistant PVC Yw, rated voltage 300 V, standard EN 50288-7
Instrumentation control cable RE-, halogen-free with Circuit Integrity CI, 8 cores, conductor size 2.5
mm², insulation of XLPE 2X, overall screen (St), outer sheath of halogen-free, flame retardant compound
H, rated voltage 500 V, standard EN 50288-7
Instrumentation cable RE, 12 pairs 2, conductor size 1.5 mm², insulation of XLPE 2X, individual screen
PiMF, Multi layer sheath (L)2Y, steel wire armour SWA, outer sheath of PE 2Y, rated voltage 300 V,
standard EN 50288-7
Instrumentation cable RE, 24 triples 3, conductor size AWG 20/7, insulation of heat resistant PVC Yw,
individual screen TiMF and overall shield (ST), outer sheath of heat resistant PVCw Yw, rated voltage
300 V standard UL 13
1)
This property will be indicated on the outer sheath of PVC-sheathed cables with the marking RP
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration H7
Appendix V: Tables
Table 3: Conversion of General Units
Length Area
1 mil = 0.0254 mm 1 circ. mil (CM) = 0.0005067 mm2
1 inch (in“) = 25.4 mm 1 MCM = 0.5067 mm2
1 foot (ft‘) = 0.305 m 1 square inch (in2) = 645.16 mm2
1 yard (yd) = 0.914 m 1 square foot (ft ) 2
= 0.0929 m2
1 mile (mi.) = 1.61 km 1 square yard (yd2) = 0.836 m2
1 statute mile (mi.) = 1.61 km 1 square mile (sq.mi.) = 2.59 km2
1 intern. naut. mile (sm) = 1.852 km
Volume
1 cubic inch (m3) = 16.39 cm3
1 cubic foot (ft3) = 0.0283 m3
1 cubic yard (yd ) 3
= 0.765 m3
1 barrel = 159 l
1 US gallon (US gal) = 3.79 l
1 UK gallon (UK gal) = 4.55 l
Force Mass
1 poundal (pdl) = 0.1 38 N 1 ounce (oz) = 0.0284 kg
1 pound-force (lbf) = 4.448 N 1 pound (lb) = 0.454 kg
1 Brit.ton-force = 9964 N 1 Brit.ton (long ton) = 1016 kg
1 US ton (short ton) = 907 kg
Power Energy
1 horsepower (H.P.) = 0.746 kW 1 Brit.therm.unit (B U) = 1055 J
1 Brit.therm.unit = 0.000293 kWh
Pressure
1 bf/in2 (psi) = 0.06895 bar = 6.895 N/m2
1 lbf/ft2
= 0.000479 bar = 47.9 N/m2
1 lbf/yd2 = 0.0000532 bar = 5.32 N/m2
1 lbf/in (psi)
2
= 0.703 kp/cm 2
= 0.0703 at
H8 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Table 4: Conductor Comparison AWG - Metric
1)
Sizes acc. to EN 50288-7 printed in bold and italic letters
2)
The value for the electrical resistance is given for 20°C (68.0°F)
3)
The value for the electrical resistance acc. to EN 50288-7 is for the finished cables with multipairs/triples
4)
The value for the electrical resistance acc. to UL 13 is calculated for „one pair/triple and an assembly of pairs/triples”
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration H9
Instrumentation Cable EN 50288-7
Sa
Flame Retardant, Sunlight Resistant 70°C / 300 V
Single & Multi-Pair, PE-Insulation , Collective Screen, PVC Sheath
RE-2Y(St)Y-fl
Application
For transmission of analogue and digital signals in instrument and control systems; allowed for use in zone 1 and zone 2
group II classified areas (IEC 60079-14); not allowed for direct connection to low impedance source, e.g. the public mains
electricity supply.
Recommended for indoor and outdoor installation, on racks, trays, in conduits, in dry and wet locations; not for direct burial.
Construction
m
Conductor................. plain annealed copper, stranded, sizes: 0.5·mm², 0.75·mm²,
1.0·mm², 1.3·mm², 1.5·mm²
Insulation .................. polyethylene PE
Colour code .............. black / white, continuously numbered on white core (1, 2..) for
multipairs
Wrapping .................. at least 1 layer of plastic tape
ple
Collective screen...... 24 µm aluminium / PETP tape over 7-stranded tinned copper drain
wire, 0.5·mm²
Outer sheath............. polyvinyl chloride PVC, black; blue for intrinsically safe systems
Cable marking .......... ICON by KERPEN · INSTRUMENTATION CABLE · 300 V · RP ·
EN 50288-7 · CE · Length marking
529/7E02010000_RE_2Y(St)Y_fl_PAAR_RM_REV_00.doc/27.01.05
1/3
DBG0003993 © KERPEN GmbH & Co. KG 2005
Printing errors excepted. Subject to alterations
H10 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
Instrumentation Cable EN 50288-7
Sa
Single & Multi-Pair, PE-Insulation , Collective Screen, PVC Sheath
RE-2Y(St)Y-fl
Geometrical data
No. of pairs RT of insulation RT of outer Overall diameter Weight Part No.
sheath
nom. nom. approx. approx. Outer sheath:
(mm) (mm) (mm) (kg/km) black
0.5 mm²/7
1 0.35 0.90 6.3 38 7279E001
2 0.35 1.00 8.3 63 7279E004
4 0.35 1.00 9.0 98 7279E007
m
5 0.35 1.00 9.8 113 7279E151
6 0.35 1.00 10.6 137 7279E010
8 0.35 1.10 11.5 160 7279E013
10 0.35 1.10 12.9 194 7279E016
12 0.35 1.20 13.7 235 7279E019
16 0.35 1.20 15.4 291 7279E022
20 0.35 1.30 17.1 356 7279E025
ple
24 0.35 1.30 18.5 414 7279E028
0.75 mm²/7
1 0.38 0.90 6.7 49 7279E031
2 0.38 1.00 9.2 87 7279E034
4 0.38 1.00 10.0 123 7279E037
5 0.38 1.10 11.1 150 7279E154
6 0.38 1.10 12.0 176 7279E040
8 0.38 1.10 12.8 215 7279E043
10 0.38 1.20 14.7 261 7279E046
12 0.38 1.20 15.3 299 7279E049
16 0.38 1.30 17.5 401 7279E052
20 0.38 1.40 19.4 482 7279E055
24 0.38 1.40 21.0 563 7279E058
1.0 mm²/7
1 0.40 0.90 7.2 54 7279E061
2 0.40 1.00 9.9 98 7279E064
4 0.40 1.10 11.1 151 7279E067
5 0.40 1.10 12.1 184 7279E157
6 0.40 1.10 13.2 218 7279E070
8 0.40 1.20 14.2 266 7279E073
10 0.40 1.30 16.3 326 7279E076
12 0.40 1.30 17.0 385 7279E079
16 0.40 1.40 19.4 503 7279E082
20 0.40 1.40 21.3 608 7279E085
24 0.40 1.50 23.3 740 7279E088
529/7E02010000_RE_2Y(St)Y_fl_PAAR_RM_REV_00.doc/27.01.05
2/3
DBG0003993 © KERPEN GmbH & Co. KG 2005
Printing errors excepted. Subject to alterations
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration H11
Instrumentation Cable EN 50288-7
Sa
Flame Retardant, Sunlight Resistant 70°C / 300 V
Single & Multi-Pair, PE-Insulation , Collective Screen, PVC Sheath
RE-2Y(St)Y-fl
Geometrical data
No. of pairs RT of insulation RT of outer Overall diameter Weight Part No.
sheath
nom. nom. approx. approx. Outer sheath:
(mm) (mm) (mm) (kg/km) black
1.3 mm²/7
m
1 0.45 0.90 7.7 65 7279E091
2 0.45 1.10 11.1 119 7279E094
4 0.45 1.10 12.2 185 7279E097
5 0.45 1.20 13.6 228 7279E160
6 0.45 1.20 14.8 276 7279E100
8 0.45 1.20 15.7 331 7279E103
10 0.45 1.30 18.1 414 7279E106
ple
12 0.45 1.40 19.1 489 7279E109
16 0.45 1.50 21.8 641 7279E112
20 0.45 1.50 24.1 776 7279E115
24 0.45 1.60 26.2 920 7279E118
1.5 mm²/7
1 0.45 1.00 8.2 71 7279E121
2 0.45 1.10 11.5 135 7279E124
4 0.45 1.10 12.7 210 7279E127
5 0.45 1.20 14.2 260 7279E163
6 0.45 1.20 15.4 305 7279E130
8 0.45 1.30 16.6 379 7279E133
10 0.45 1.40 19.0 474 7279E136
12 0.45 1.40 19.9 549 7279E139
16 0.45 1.50 22.7 721 7279E142
20 0.45 1.60 25.3 888 7279E145
24 0.45 1.70 27.6 1055 7279E148
RT = Radial Thickness
529/7E02010000_RE_2Y(St)Y_fl_PAAR_RM_REV_00.doc/27.01.05
3/3
DBG0003993 © KERPEN GmbH & Co. KG 2005
Printing errors excepted. Subject to alterations
H12 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration
© KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration H13
CABLE PROGRAMME
♦ POWER CABLES
(LOW AND MEDIUM
VOLTAGE)
♦ TELECOMMUNICATION CABLES
♦ MINING CABLES
KERPEN GmbH & Co. KG • Zweifaller Str. 275-287 • D-52224 Stolberg, Germany
www.kerpen-industrial.com • email: [email protected]
Tel: +49 24 02 / 17 307 • Fax: +49 24 02 / 7 55 90
PM Industrial/en/Rev.0105
H14 KERPEN GmbH & Co. KG • 05.2005 • Printing errors excepted. Subject to alteration