P-625 Computerized Welding Machine

Welding System

Features Benefits

 Narrow-gap joint design  Less weld metal required

 Increased deposition rate  Higher production rates
 Microprocessor control  Precise control of essential parameters
 Easy operation  Lower cost per weld
 Thru arc seam tracking  Less physical strain on welders
 Consistent weld properties  Consistent weld quality

CRC-Evans Automatic Welding

Repeatable Perfection The P-625 is certainly a technological wonder right
now. But it is also designed to stay that way into
It’s not enough to produce a high-quality weld. You the future. It is built on scalable architecture,
need to be able to do it consistently, time after time
meaning that as we develop new advancements
after time. It takes a collection of integrated high-
the machine will be able to accommodate them.
tech features to deliver this kind of repetition – all of
Your smart investment today will seem even
which are aboard the P-625.
smarter tomorrow.
For starters, the unit uses pulse MIG welding
technology. It also employs full through-the-arc
tracking, which keeps the torch and bead in perfect Total Project Support
position through computerized monitoring and
The P-625 delivers outstanding performance on its
control, thus maximizing weld speed and quality in
own. But it’s the people, expertise and worldwide
both vertical and horizontal applications. The term
resources we put behind the machine that take
‘computerized’ is in fact the most accurate way to
your results to the next level We call this Total
describe all P-625 features.
Project Support™ – TPS™.
Every aspect of the machine is fully digital, from
pre-weld programming to real-time operation to Working from your project parameters during the
post-project assessment. These are not individual planning phase, we can help you develop a
digital features, but rather a completely integrated technology strategy for meeting your quality and
system. A PDA interface allows you to program productivity goals. All of our equipment is
weld parameters in the office and then wirelessly engineered completely in-house, allowing us to
download them directly to the P-625 in the field. In make adjustments if needed to solve your specific
turn, you can upload real performance data on challenges. CRC-Evans’ unrivaled service and
every weld and carry it back to the office for quality support doesn’t stop there. Through training,
control analysis and reporting. In the end you know technical assistance and field supervision, we help
that every weld is on spec, and you have the proof. ensure top performance as your project gets
underway. And we help keep you on track with a
full line of backup equipment, international service
Smart Machine, Smart Investment teams to provide maintenance and repairs, and a
complete inventory of spare parts.
Full digital-to-digital operation means human error
is taken out of the productivity equation. The P-625
simply follows encoded weld parameters, giving
Excellence, in a New Diameter
you complete control over the welding process and
complete assurance of job quality. When you’re Consistent all diameter weld quality is now easy
ready to change weld parameters, the P-625 is to come by. Simply specify the new CRC-Evans
ready, too. You can make changes to the control P-625 on your next onshore, offshore or spoolbase
software in the field, on the fly – and quickly put the project.
machine back to work. Contact us today!
 Technical Specifications

P-625

A
Onboard Interface B

A Length (includes 19” 483mm Wire Spool Weight 30lbs 13.6kg

torch whip holder)
B Width 13.5” 343mm Vertical Axis Stroke 2” 50.8mm
O
C Height 17” 432mm Head Angle Adjustment ±0-10 -
Weight 33lbs 15kg Horizontal Stroke 2” 50.8mm
Oscillation Rate1 0-220 osc/min -
2
Oscillation Width 0-2” 0-50.4mm
Dwell Time2 0-2.0 seconds -
3
Wire Feed Speed 100-600 IPM 254-1,440 cm/min
Travel Speed 5-60 IPM 0.13-1.52 meter/min
Optional Travel Speed 5-120 IPM 0.13-3.04 meter/min
Tilt Sensor4 Accurate to ±1°
Wire Feed Motor (DC Brush-type motor) Speed controlled via digital encoder
Travel Motor (DC Brush-type motor) Speed controlled via digital encoder
Oscillation Motor Uses a digital stepper motor
Vertical Motor Uses a digital stepper motor
Minimum Cutback Distance (bevel to coating) 9.5” 241mm
Minimum Cutback Distance (bevel to concrete) 13” 330mm

1 2 3 4
For 0.3” (12.7mm) width. Based on beats per minute For 445.1:1 gear box One-time calibration required

P-625 Console Electrical Specifications

 Required main power: 36 VDC regulated. Auto-switching
AC (120V to 240V) to DC 36V power supply provided by
CRC-Evans with P-625 system
 Auxiliary power 24VDC for land lines. (For tractors with
single battery an optional 12V to 24V converter is
available from CRC)
 Generator requirement: 440 Volt 50/60 Hz with output
100 kVA nominal (4 pulse welding power sources)
 Temperature Range: -40OC to +60OC Contact CRC-Evans
for extreme weather application setup applications

Welding Power Supplies Supported

Fronius TPS Series 3200, TPS Series 5000, Lincoln S350 (Contact CRC for support of other power source)
 Additional Features
 Tip-to-Work Tracking maintains the torch at a Amps, and Pass Name) as well as user-friendly
constant distance to the work diagnostic information
 Thirty-two programmable welding passes per torch  Onboard display menu system allows key weld
 Enforced limits on programmable welding parameters to be modified from the control panel
parameters (motor speeds, oscillation width, etc.) using the user pendant
 Data logging is made easy with a notebook  System can be programmed to perform a single
computer and Excel interface software supplied function or pass on multi-station applications
by CRC-Evans (PDA option also available)  Bluetooth interface for wireless data transfer
 Position-Based Welding allows real-time weld  Independent modular power driver stages for
parameter changes via the tilt sensor all motors assist in easy troubleshooting
 Feedback from optical encoders on digital motors  Programmable potentiometer can be set to
removes the need for motor calibration control wire feed speed or travel speed
 Removable elastomeric keyboard is easy to
replace after prolonged use
 Onboard touch screen display shows critical weld
parameters (Travel Speed, Wire Feed Speed, Tilt
Angle, Oscillation Width and Frequency, Volts,

Conformance Testing

CE European Certification
Complies with EN 55011, Group 1 Class A
and all required criteria.

Programmable Welding Parameters

 Pass and Weld Names  Crater Fill Time
 Pipe/Band/Wire Diameters  Burn Back Time
 Welding Process  Blow Wire In Puddle Delay and Period
 Wire and Travel Motor Speeds  Post-Purge Time
 Wire and Travel Motor Ramp Times  Units (English or Metric)
 Wire and Travel Motor Speed Limits  Clockwise or Counterclockwise
 Potentiometer Function  Torch View
 Oscillation Width and Width Limits  Auto Tilt-Based Welding Mode
 Oscillation Frequency  Dry Cycle Mode
 Welding Power Dynamic Arc Correction  Arc Length Correction
 Arc Trim Range and Limits  Enable/Disable Oscillation Width Adjustment
 Work Point Range, Limits, and Ramp Time  Oscillation Width Adjustment Increment
 Arc Voltage Range and Limits  Support for Multiple Shielding Gas
 Hot Start Work Point, Voltage, and Time  Reverse Travel Speed and End Angle
 Vertical Tracking Speed  Enable/Disable Data Logging
 Vertical Target (Amps and Volts)  Data Logging Distance
 Vertical Target Limits (Amps and Volts)  2G Welding Mode
 Vertical Target Increment (Amps and Volts)  Horizontal Tracking Gain
 Vertical Tracking Thresholds (Amps and Volts)  Horizontal Tracking Bias

Note: More programmable welding parameters can be made available based on customer need.

! Disclaimer
Although great care has been taken in compiling the information contained in this catalogue, CRC-Evans does not accept
responsibility for the consequences of any errors, nor for the effects of any subsequent changes made by the various sources of data.
Dimensions and weights provided for reference only. Dimensions, specifications and weights can vary depending upon final
configuration of the equipment. Please contact CRC-Evans to confirm final weights and dimensions prior to shipment.

Houston: (832) 249-3100 Toll Free: (800) 664-9224 • Tulsa: (918) 438-2100
Netherlands: +31-36-711-7500 • www.crc-evans.com