Frenic-VG User Manual
Frenic-VG User Manual
Frenic-VG User Manual
User's Manual
MEHT286
Copyright © 2012 Fuji Electric Co., Ltd.
All rights reserved.
No part of this publication may be reproduced or copied without prior written permission from Fuji Electric
Co., Ltd.
All products and company names mentioned in this manual are trademarks or registered trademarks of their
respective holders.
The information contained herein is subject to change without prior notice for improvement.
Preface
This manual provides all the information on the FRENIC-VG series of inverters including its operating
procedure, operation modes, and selection of peripheral equipment. Carefully read this manual for proper use.
Incorrect handling of the inverter may prevent the inverter and/or related equipment from operating correctly,
shorten their lives, or cause problems.
The table below lists the other materials related to the use of the FRENIC-VG. Read them in conjunction with
this manual as necessary.
The materials are subject to change without notice. Be sure to obtain the latest editions for use.
i
How this manual is organized
Chapter 1 OVERVIEW
This chapter describes the overview, features and the control system of the FRENIC-VG series and the
recommended configuration for the inverter and peripheral equipment.
Chapter 2 SPECIFICATIONS
This chapter describes specifications of the output ratings, control system, dedicated motor specifications,
and terminal functions for the FRENIC-VG series of inverters. It also provides descriptions of the external
dimensions, examples of basic connection diagrams, and details of the protective functions.
ii
Chapter 12 REPLACEMENT DATA
When replacing the former inverters (VG, VG3, VG5) with FRENIC-VG, refer to this section.
Chapter 13 TROUBLESHOOTING
This chapter describes troubleshooting procedures to be followed when the inverter malfunctions or detects
an alarm or a light alarm condition. In this chapter, first check whether any alarm code or the "light alarm"
indication (l-al) is displayed or not, and then proceed to the troubleshooting items.
Appendices
iii
CONTENTS
Chapter 1 OVERVIEW
1.1 Overview .................................................................................................................................................. 1-1
1.1.1 Industry-best control performance ..................................................................................................... 1-1
1.1.2 System support................................................................................................................................... 1-1
1.1.3 Extensive built-in functionality.......................................................................................................... 1-1
1.1.4 Broad capacity and application ranges............................................................................................... 1-1
1.1.5 Global support.................................................................................................................................... 1-2
1.2 Features..................................................................................................................................................... 1-3
1.2.1 Best-in-industry control performance ................................................................................................ 1-3
1.2.2 Support for various control methods (multi-drive function) .............................................................. 1-4
1.2.3 Broad capacity range/flexible application range ................................................................................ 1-4
1.2.4 User program functionality (option: UPAC)*1 .................................................................................. 1-4
1.2.5 Extensive network support................................................................................................................. 1-5
1.2.6 Available inverter support loader ....................................................................................................... 1-5
1.2.7 Extensive built-in functionality.......................................................................................................... 1-6
1.2.8 Extensive maintenance and protective functionality.......................................................................... 1-7
1.2.9 Environmental considerations............................................................................................................ 1-8
1.2.10 Simple, interactive keypad ............................................................................................................... 1-10
1.2.11 Compliance with overseas standards................................................................................................ 1-11
1.2.12 Compliance with functional safety standards................................................................................... 1-11
1.2.13 Compatibility with legacy models ................................................................................................... 1-11
1.3 Control Methods ..................................................................................................................................... 1-12
1.3.1 Control method features and applications........................................................................................ 1-12
1.3.1.1 Open-loop speed control .......................................................................................................... 1-12
1.3.1.2 Closed-loop speed control........................................................................................................ 1-14
Chapter 2 SPECIFICATIONS
2.1 Standard Model 1 (Basic Type)................................................................................................................. 2-1
2.1.1 HD (High Duty)-mode inverters for heavy load ................................................................................ 2-1
2.1.2 MD (Medium Duty)-mode inverters for medium load....................................................................... 2-3
2.1.3 LD (Low Duty)-mode inverters for light load.................................................................................... 2-4
2.1.4 Rated current derating........................................................................................................................ 2-6
2.2 Common Specifications.......................................................................................................................... 2-10
2.3 External Dimensions............................................................................................................................... 2-16
2.3.1 Standard models............................................................................................................................... 2-16
2.3.2 Keypad ............................................................................................................................................. 2-27
2.4 Dedicated Motor Specifications.............................................................................................................. 2-28
2.4.1 Induction motor (IM) with speed sensor .......................................................................................... 2-28
2.4.2 Permanent magnet synchronous motor (PMSM) with speed sensor................................................ 2-32
2.5 Protective Functions ............................................................................................................................... 2-38
2.6 Connection Diagrams and Terminal Functions....................................................................................... 2-42
2.6.1 Connection diagrams........................................................................................................................ 2-42
2.6.1.1 Running the MVK type of an induction motor (dedicated motor) ........................................... 2-42
2.6.1.2 Running the GNF2 type of a permanent magnet synchronous motor (dedicated motor)......... 2-44
2.6.2 List of terminal functions................................................................................................................. 2-46
xi
6.14.3 Dimensions .................................................................................................................................... 6-228
6.14.4 Installation method......................................................................................................................... 6-228
6.14.5 Basic schematic diagram................................................................................................................ 6-229
6.14.6 Operation method........................................................................................................................... 6-231
6.15 E-SX Bus Interface Card ...................................................................................................................... 6-232
6.15.1 Product overview ........................................................................................................................... 6-232
6.15.2 Model and specifications ............................................................................................................... 6-232
6.15.2.1 Model ..................................................................................................................................... 6-232
6.15.2.2 Specifications ......................................................................................................................... 6-233
6.15.3 External dimension drawings......................................................................................................... 6-235
6.15.4 Basic connections........................................................................................................................... 6-236
6.15.5 Related function codes ................................................................................................................... 6-238
6.15.6 Protective operations...................................................................................................................... 6-239
6.15.6.1 Light alarms and heavy alarms in E-SX bus communication (er4 ).................................... 6-239
6.15.6.2 E-SX related alarms (are, arf ) ........................................................................................ 6-242
6.15.6.3 Other inverter alarms.............................................................................................................. 6-242
6.15.7 Data addresses (IQ area) ................................................................................................................ 6-243
6.15.7.1 Supported formats .................................................................................................................. 6-243
6.15.7.2 Input/output data address assignments ................................................................................... 6-243
6.15.8 Format details................................................................................................................................. 6-244
6.15.8.1 I area (MICREX-SX ← FRENIC-VG) .................................................................................. 6-244
6.15.8.2 Q area (MICREX-SX → FRENIC-VG) ................................................................................ 6-246
6.15.9 Data transmission examples........................................................................................................... 6-247
6.15.10 Synchronization of E-SX bus tact cycle and inverter control cycle ............................................... 6-249
6.15.10.1 Conditions required for tact synchronization ......................................................................... 6-249
6.15.10.2 Checking the tact synchronization status ............................................................................... 6-249
6.15.10.3 Action when synchronization is lost (are ).......................................................................... 6-249
6.15.11 Support tool interface..................................................................................................................... 6-250
6.15.11.1 Configuration definition method............................................................................................ 6-250
6.15.11.2 Compatible versions of the SPH3000MM and support tool................................................... 6-250
Chapter 13 TROUBLESHOOTING
13.1 Protective Functions ............................................................................................................................... 13-1
13.2 Before Proceeding with Troubleshooting ............................................................................................... 13-2
13.3 If an alarm code appears on the LED monitor ........................................................................................ 13-3
13.3.1 List of alarm codes........................................................................................................................... 13-3
13.3.2 Possible causes of alarms, checks and measures.............................................................................. 13-5
13.4 If the "Light Alarm" Indication (l-al) Appears on the LED Monitor............................................... 13-26
13.5 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor........ 13-27
13.5.1 Abnormal motor operation............................................................................................................. 13-27
13.5.2 Problems with inverter settings...................................................................................................... 13-38
Appendices
App. A Advantageous Use of Inverters (Notes on electrical noise)................................................................... A-1
A.1 Effect of inverters on other devices ....................................................................................................... A-1
A.2 Noise...................................................................................................................................................... A-2
A.3 Noise prevention.................................................................................................................................... A-4
App. B Japanese Guideline for Suppressing Harmonics by Customers Receiving High Voltage or Special
High Voltage ........................................................................................................................................ A-12
xiv
B.1 Application to general-purpose inverters............................................................................................. A-12
B.2 Compliance to the harmonic suppression for customers receiving high voltage or special high
voltage ................................................................................................................................................. A-13
App. C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters.......................... A-18
C.1 Generating mechanism of surge voltages ............................................................................................ A-18
C.2 Effect of surge voltages ....................................................................................................................... A-19
C.3 Countermeasures against surge voltages ............................................................................................. A-19
C.4 Regarding existing equipment ............................................................................................................. A-20
App. D Inverter Generating Loss ..................................................................................................................... A-21
App. E Conversion from SI Units.................................................................................................................... A-23
App. F Allowable Current of Insulated Wires ................................................................................................. A-25
xv
Safety precautions
Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or
maintenance and inspection. Ensure you have sound knowledge of the device and familiarize yourself with
all safety information and precautions before proceeding to operate the inverter.
Safety precautions are classified into the following two categories in this manual.
Failure to heed the information contained under the CAUTION title can also result in serious consequences.
These safety precautions are of utmost importance and must be observed at all times.
Application
• The FRENIC-VG is designed to drive a three-phase induction motor. Do not use it for single-phase motors or for other
purposes.
Fire or an accident could occur.
• The FRENIC-VG may not be used for a life-support system or other purposes directly related to the human safety.
• Though the FRENIC-VG is manufactured under strict quality control, install safety devices for applications where
serious accidents or property damages are foreseen in relation to the failure of it.
An accident could occur.
Installation
xvi
Wiring
• If no zero-phase current (earth leakage current) detective device such as a ground-fault relay is installed in the upstream
power supply line in order to avoid the entire power supply system's shutdown undesirable to factory operation, install
a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) individually to inverters to
break the individual inverter power supply lines only.
Otherwise, a fire could occur.
• When wiring the inverter to the power source, insert a recommended molded case circuit breaker (MCCB) or
residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection)
in the path of each pair of power lines to inverters. Use the recommended devices within the recommended current
capacity.
• Use wires in the specified size.
• Tighten terminals with specified torque.
Otherwise, a fire could occur.
• When there is more than one combination of an inverter and motor, do not use a multicore cable for the purpose of
handling their wirings together.
• Do not connect a surge killer to the inverter's output (secondary) circuit.
Doing so could cause a fire.
• Be sure to connect an optional DC reactor (DCR) when the capacity of the power supply transformer exceeds 500 kVA
and is 10 times or more the inverter rated capacity.
Otherwise, a fire could occur.
• Ground the inverter in compliance with the national or local electric code.
• Be sure to ground the inverter's grounding terminals G.
Otherwise, an electric shock or a fire could occur.
• Qualified electricians should carry out wiring.
• Be sure to perform wiring after turning the power OFF.
Otherwise, an electric shock could occur.
• Be sure to perform wiring after installing the inverter unit.
Otherwise, an electric shock or injuries could occur.
• Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage
of the AC power supply to which the product is to be connected.
Otherwise, a fire or an accident could occur.
• Do not connect the power supply wires to output terminals (U, V, and W).
• When connecting a DC braking resistor (DBR), never connect it to terminals other than terminals P(+) and DB.
Doing so could cause fire or an accident.
• In general, sheaths of the control signal wires are not specifically designed to withstand a high voltage (i.e., reinforced
insulation is not applied). Therefore, if a control signal wire comes into direct contact with a live conductor of the main
circuit, the insulation of the sheath might break down, which would expose the signal wire to a high voltage of the main
circuit. Make sure that the control signal wires will not come into contact with live conductors of the main circuit.
Doing so could cause an accident or an electric shock.
• Before changing the switches or touching the control circuit terminal symbol plate, turn OFF the power and wait at
least five minutes for inverters with a capacity of 22 kW or below, or at least ten minutes for inverters with a
capacity of 30 kW or above. Make sure that the LED monitor and charging lamp are turned OFF. Further, make sure,
using a multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has
dropped to the safe level (+25 VDC or below).
Otherwise, an electric shock could occur.
• The inverter, motor and wiring generate electric noise. Be careful about malfunction of the nearby sensors and devices.
To prevent them from malfunctioning, implement noise control measures.
Otherwise an accident could occur.
xvii
Operation
• Be sure to mount the front cover before turning the power ON. Do not remove the cover when the inverter power is ON.
Otherwise, an electric shock could occur.
• Do not operate switches with wet hands.
Doing so could cause electric shock.
• If the auto-reset function has been selected, the inverter may automatically restart and drive the motor depending on the
cause of tripping. Design the machinery or equipment so that human safety is ensured at the time of restarting.
Otherwise, an accident could occur.
• If the stall prevention function (torque limiter) has been selected, the inverter may operate with
acceleration/deceleration or speed different from the commanded ones. Design the machine so that safety is ensured
even in such cases.
• The key on the keypad is effective only when the keypad operation is enabled with function code F02 (= 0, 2 or 3).
When the keypad operation is disabled, prepare an emergency stop switch separately for safe operations. Switching the
run command source from keypad (local) to external equipment (remote) by turning ON the "Enable communications
link" command LE disables the key.
To enable the key for an emergency stop, select the STOP key priority with function code H96 (= 1 or 3).
• If any of the protective functions have been activated, first remove the cause. Then, after checking that the all run
commands are set to OFF, release the alarm. If the alarm is released while any run commands are set to ON, the inverter
may supply the power to the motor, running the motor.
Otherwise, an accident could occur.
• If you enable the "Restart mode after momentary power failure" (Function code F14 = 3 to 5), then the inverter
automatically restarts running the motor when the power is recovered.
Design the machinery or equipment so that human safety is ensured after restarting.
• If the user configures the function codes wrongly without completely understanding this Instruction Manual and the
FRENIC-VG User's Manual, the motor may rotate with a torque or at a speed not permitted for the machine.
An accident or injuries could occur.
• Even if the inverter has interrupted power to the motor, if the voltage is applied to the main circuit input terminals L1/R,
L2/S and L3/T, voltage may be output to inverter output terminals U, V, and W.
• Even if the run command is set to OFF, voltage is output to inverter output terminals U, V, and W if the servo-lock
command is ON.
• Even if the motor is stopped due to DC braking or preliminary excitation, voltage is output to inverter output terminals
U, V, and W.
An electric shock may occur.
• The inverter can easily accept high-speed operation. When changing the speed setting, carefully check the
specifications of motors or equipment beforehand.
Otherwise, injuries could occur.
• Do not touch the heat sink and braking resistor because they become very hot.
Doing so could cause burns.
• The DC brake function of the inverter does not provide any holding mechanism.
Injuries could occur.
• Ensure safety before modifying the function code settings.
Run commands (e.g., "Run forward" FWD), stop commands (e.g., "Coast to a stop" BX), and speed change commands
can be assigned to digital input terminals. Depending upon the assignment states of those terminals, modifying the
function code setting may cause a sudden motor start or an abrupt change in speed.
• When the inverter is controlled with the digital input signals, switching run or speed command sources with the related
terminal commands (e.g., SS1, SS2, SS4, SS8, N2/N1, KP/PID, IVS, and LE) may cause a sudden motor start or an
abrupt change in speed.
An accident or injuries could occur.
xviii
Maintenance and inspection, and parts replacement
• Before proceeding to the maintenance/inspection jobs, turn OFF the power and wait at least five minutes for
inverters with a capacity of 22 kW or below, or at least ten minutes for inverters with a capacity of 30 kW or
above. Make sure that the LED monitor and charging lamp are turned OFF. Further, make sure, using a multimeter or a
similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has dropped to the safe level (+25
VDC or below).
Otherwise, an electric shock could occur.
• Maintenance, inspection, and parts replacement should be made only by qualified persons.
• Take off the watch, rings and other metallic objects before starting work.
• Use insulated tools.
Otherwise, an electric shock or injuries could occur.
• Never modify the inverter.
Doing so could cause an electric shock or injuries.
Disposal
• If the control parameters of the automatic speed regulator (ASR) are not appropriately configured under speed control,
even turning the run command OFF may not decelerate the motor due to hunting caused by high gain setting.
Accordingly, the inverter may not reach the stop conditions so that it may continue running.
Even if the inverter starts deceleration, the detected speed deviates from the zero speed area before the zero speed
control duration (F39) elapses due to hunting caused by high response in low speed operation. Accordingly, the inverter
will not reach the stop conditions so that it enters the deceleration mode again and continues running.
If any of the above problems occurs, adjust the ASR control parameters to appropriate values and use the speed
mismatch alarm function in order to alarm-trip the inverter, switch the control parameters by speed, or judge the
detection of a stop speed by commanded values when the actual speed deviates from the commanded one.
An accident or injuries could occur.
• When the motor is rotated by load-side torque exceeding the torque command under torque control, turning the run
command OFF may not bring the stop conditions so that the inverter may continue running.
To shut down the inverter output, switch from torque control to speed control and apply a decelerate-to-stop or
coast-to-stop command.
An accident or injuries could occur.
GENERAL PRECAUTIONS
Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts. Restore the
covers and shields in the original state and observe the description in the manual before starting operation.
xix
Icons
The following icons are used throughout this manual.
This icon indicates information which, if not heeded, can result in the inverter not operating to
full efficiency, as well as information concerning incorrect operations and settings which can
result in accidents.
This icon indicates information that can prove handy when performing certain settings or
operations.
xx
FRENIC- VG
1
Chapter 1
OVERVIEW
This chapter describes the overview, features and the control system of the FRENIC-VG series and the
recommended configuration for the inverter and peripheral equipment.
Contents
1.1 Overview
Chap. 1
1.1.1 Industry-best control performance
OVERVIEW
z The FRENIC-VG implements vector control with a speed sensor (induction and synchronous
motors), vector control without a speed sensor (induction and synchronous motors*1), V/f control
(induction motors), and multi-drive functionality.
z Vector control with a speed sensor (for FRENIC-VG induction motors) delivers best-in-industry
performance with a speed response of 600 Hz, current response of 2,000 Hz, speed control
accuracy of ±0.005%, and torque control accuracy of ±3%.
*1 Available soon.
z Three sets of ratings are supported by HD mode (constant-torque), which offers an overload
rating of 150% for 1 min. and 200% for 3 sec.; LD mode (square deceleration torque), which
supports motors with rated currents one step larger than the inverter and offers an overload rating
of 120% for 1 min.; and MD mode, which supports motors with rated currents one step larger
than the inverter while limiting the inverter’s internal switching frequency and offers an overload
rating of 150% for 1 min.
1-1
1.1.5 Global support
z The standard model complies with UL/cUL*1 standards, CE Mark*1 requirements, and the RoHS
Directive, making it possible to standardize equipment and machinery specifications both inside
and outside Japan.
z The FRENIC-VG complies with the EN 61800-5-2 functional safety standard in its standard
configuration*1.
z The keypad offers standard support for eight languages*1, ensuring peace of mind when
exporting devices or machinery that use the inverter.
*1 Available soon.
1-2
1.2 Features
1.2 Features
Chap. 1
The FRENIC-VG is a high-performance vector control inverter that provides a high degree of
freedom in adjusting speed and torque.
OVERVIEW
1.2.1 Best-in-industry control performance
z Speed response of 600 Hz (6× Fuji’s previous VG7 model when using vector control with a
speed sensor)
z Current response of 2,000 Hz (2× Fuji’s previous VG7 model when using vector control with a
speed sensor)
z Torque control accuracy (linear) of ±3% and speed control accuracy of ±0.005%
1-3
1.2.2 Support for various control methods (multi-drive function)
z Supports vector control with a speed sensor, vector control without a speed sensor, and V/f
control for induction motors.
z Supports vector control with a speed sensor (requires optional card) and vector control without a
speed sensor*1 for synchronous motors.
*1 Available soon.
UPAC system
Computer
Inverter link (optical communications) period as low as 2 ms Inverter support loader
when using optical transmission UPAC support loader
(equivalent to D300Win)
RS-485/RS-232C converter
1-4
1.2 Features
Chap. 1
z The FRENIC-VG ships standard with RS-485 communications functionality and optional support
for T-Link, SX bus, and CC-Link interfaces.
OVERVIEW
z It also supports various open buses (PROFIBUS-DP, etc.)*1.
*1 Available soon.
RS-485 systems
A standard RS-485 terminal is provided as a control circuit terminal, making it simple to implement
multi-drop connections.
T-Link systems
FRENIC-VG with
T-Link option Use the dedicated SX bus option to
enable connections to an SX bus.
Use the dedicated field bus option to
enable connections to various open
buses (PROFIBUS-DP, etc.).
Dedicated FRENIC-VG motor
or general-purpose motor
1-5
1.2.7 Extensive built-in functionality
z Extensive auto-tuning functionality
The motor constant can be tuned while the motor is in the stopped state.
An online tuning function allows motor parameters to be revised while the motor continues to
operate.
z PG feedback interface
Standard built-in complementary PG interface (12 V, 15 V)
Optional line driver and resolver*1 support
Optional support for 4-bit signals, UVW, Z-phase, and EnDat*1 as magnetic position signals
for driving synchronous motors
*1 Available soon.
1-6
1.2 Features
Chap. 1
z A traceback function automatically records operating state data (traceback data) such as the speed,
torque, current, and voltage immediately prior to a trip stop inside the inverter. The FRENIC-VG
Loader can be used to capture traceback data and display the operating state immediately prior to
OVERVIEW
a trip stop in chart form, making it easier to search for the causes of such events.
z A calendar and clock function records the time and date of trip stops, making it easier to search
for the causes of such events.
z The inverter’s operating state at the time of the most recent and three previous trip stops is stored
and can be monitored on the keypad.
z By setting a specific alarm as a light failure target in advance, it is possible to display data on the
keypad and generate “do” output without initiating a trip stop event.
z A psuedo-failure can be triggered by either keypad operation or the FRENIC-VG Loader. This
capability can be used to check the trip stop sequence.
z Display of operating state data such as output voltage, cooler temperature, and torque command
value
z Configuration of the electronic thermal time constant, allowing the inverter to support a variety
of motors
z The design life of various consumable parts inside the inverter has been extended to 10 years,
which has allowed equipment maintenance cycles to be extended.
1-7
z Extensive service life warnings
The inverter provides functionality designed to facilitate machinery maintenance.
Item Purpose
Cumulative run time (unit: 1 hour) Displays the total run time for the inverter.
The amount of time during which the main power supply is supplied
is indicated as a whole number of hours.
Cumulative motor run time (unit: 10 Displays the total run time for the motor.
hours) This figure is used to determine the service life of the machinery
(load).
Cumulative startup count Displays the number of motor startups.
This figure can be used as a guide for timing the replacement of
machinery parts (such as timing belts) that are placed under load
during normal operation.
Equipment maintenance warning The inverter can output a warning signal when the set value is
Cumulative motor run time (unit: 10 reached.
hours) This functionality makes it possible to manage the motor’s
Cumulative startup count cumulative run time and number of startups, which are useful in
planning maintenance.
Display of inverter service life alarm Displays the following:
x Current capacitance of DC link bus capacitor
x Total run time of the cooling fan (with on/off compensation)
x Total run time of the electrolytic capacitor on the PCB
While the FRENIC-VG offers improved resistance to harsh operating environments compared to
conventional models, special consideration concerning the operating environment is necessary in
the following cases:
a. Environments where sulfide gas is present (some applications in tire manufacturing, paper
manufacturing, sewage treatment, and fiber manufacturing)
b. Environments where conductive dust or foreign matter is present (metalworking, extruding
machine or printing press operation, waste disposal, etc.)
c. Other: Where the inverter would be used in an environment that differs from the standard
specifications
If you are considering using the inverter under any of the above conditions, please contact Fuji in
advance.
1-8
1.2 Features
Chap. 1
SSU surge suppression units (optional)
If the motor drive cable is too long, a very low surge voltage (micro-surge) may be generated at
the motor connection ends. This surge voltage can cause deterioration of the motor, dielectric
OVERVIEW
breakdown, and increased noise. A surge suppression unit can be used to suppress this surge
voltage.
(1) Simply connecting a surge suppression unit to the motor dramatically reduces the surge
voltage.
(2) Since no additional work is required, the units can be easily installed on existing equipment.
(3) The units can be used with motors with a capacity of 75 kW or less.
(4) The units require no power source or maintenance.
(5) Two types are available: one for 50 m motor cable and the other for 100 m motor cable.
(6) The units comply with environmental and safety standards (including the RoHS Directive).
1-9
1.2.10 Simple, interactive keypad
z A large, easy-to-read LED consisting of five 7-segment digits allows users to visually check
monitor values with ease.
z A backlit dot matrix LCD allows users to set function codes and monitor multiple data points at
the same time while displaying guidance.
z Standard support for eight languages (Japanese, English, German, French, Italian, Spanish,
Chinese, and Korean)*1
*1 German, French, Italian, and Spanish: Available soon.
z JOG (jogging) operation is possible with keypad key or terminal block input.
z The calendar and clock function can display the time and date.
1-10
1.2 Features
Chap. 1
z The FRENIC-VG complies with the following
overseas standards in its standard configuration,
allowing standardization of device and machinery
OVERVIEW
specifications in Japan and overseas:
EC directives: Low Voltage Directive*1, RoHS Directive,
Machinery Directive*1, UL standards, cUL standards*1
z The unit also complies with the EMC Directive when the standard model is combined with an
optional component (EMC filter)*1.
*1 Available soon.
z With the OPC-VG1-SAFE functional safety option, the unit provides STO, SS1, SLS, and SBC
safety functions that comply with the EN 61800-5-2 functional safety standard*1.
1-11
1.3 Control Methods
1.3.1 Control method features and applications
Inverter-based devices for varying AC motor speed are most commonly used to control the rotational
speed of a load. This section describes the basic architecture of various speed control methods, their
characteristics, and important information to consider when using them in various applications.
Speaking broadly, speed control systems can be classified as either open-loop or closed-loop control
systems (see Figure 1.3.1).
Vector control
Main circuit
Converter Inverter
+ M
3-
Acceleration/ |V*|
deceleration V/f
computational 3-phase
unit pattern voltage
command
PWM
f* calculation
Frequency
setting
1-12
1.3 Control Methods
Chap. 1
f f f 1
f f f 6 5 4 3 2
Torque
means of the frequency of inverter output, without torque
OVERVIEW
generating feedback in the form of speed
information for the control target. As shown in
Figure 1.3.3, induction motors’ speed versus
torque characteristics are characterized by a slight
0 N N N N N N 6 5 4 3 2 1
Since open-loop control does not require a speed sensor, it is primarily used by general-purpose
inverters in applications where fast response is not particularly important, for example to enable
variable-speed operation of existing motors or with squared-deceleration torque loads such as fans or
pumps.
Main circuit
Converter Inverter
+ M
3-
Control circuit
Acceleration/ + |V*|
deceleration V/f |V*|: Voltage command
computational 3-phase f*: Frequency command
unit + pattern voltage t : Torque calculated value
command PWM v: Detected voltage value
ωsl f* i: Detected current value
Frequency calculation ωsl: Amount of slip
compensation
setting K
v
t Torque
calculation i
Factors determining the accuracy of the rotational speed in open-loop speed control include load
torque fluctuations, accuracy of the output frequency, and supply voltage fluctuations. The slip
compensation control method addresses load torque fluctuations by calculating the output torque
from the motor’s terminal voltage and primary current and compensating the inverter’s output
frequency accordingly in an attempt to maintain a constant rotational speed, as illustrated in Figure
1.3.4.
1-13
1.3.1.2 Closed-loop speed control
Closed-loop speed control compensates for speed fluctuations by generating feedback in the form of
speed information.
Since highly accurate speed control is possible by generating feedback in the form of the control
target’s rotational speed, closed-loop speed control can be used in applications such as paper
machines and machine tools.
Main circuit
Converter Inverter
Speed
detector
+ M
PG
3-
Control circuit
N* : Speed command
value
N* + Speed Torque N: Detected speed value
- control control
N
Speed
setting
Figure 1.3.5 illustrates the basic architecture of the closed-loop speed control method. Speed
information from a speed detection sensor such as a pulse generator (PG) is fed back to the system
and compared to the speed command, and the inverter’s output frequency is controlled so that the
speed command and the detected speed value match.
Speed control methods include slip frequency control, vector control with a speed sensor, and vector
control without a speed sensor. An overview of each of these control methods follows.
The FRENIC-VG series of high-performance vector control inverters uses closed-loop vector control
to implement speed control.
1-14
1.3 Control Methods
Chap. 1
Main circuit
Converter Inverter
OVERVIEW
Speed
detector
+ M
PG
3-
command value
controller iT : Detected torque current
Vector
rotator
+ Speed - value
PWM iM : Detected excitation
- controller iM * current value
+ Current
N controller
i: Motor current
(instantaneous value)
-
Speed
setting
iM
Vector
rotator
i
iT
Figure 1.3.6 illustrates the architecture of the slip frequency control method. Output from the speed
controller becomes the slip frequency based on the torque, and the inverter compensates for speed
fluctuations by adding the slip frequency to the actual speed. Because this method is comparatively
simple, it is used in applications such as speed control in general-purpose inverters. However, since
basic control is performed using V/f control, this method is used in applications that do not require
fast response.
1-15
(b) Vector control with a speed sensor
Vector control is used to implement fast response for AC motors. By controlling an AC motor’s
primary current, magnetic flux current, and torque current separately, vector control attempts to
achieve a similar level of control performance as that for DC motors.
Vector control achieves performance that differs from the V/f control method in the following ways,
making it well suited for use in applications that require fast response and high accuracy:
(1) Good acceleration and deceleration characteristics
(2) Broad speed control range
(3) Torque control capability
(4) Fast control response
Main circuit
Converter Inverter
+ M
3-
Control circuit
ω2* iT* *
Speed VT
calculation circuit
Torque
Voltage vector
controller current
iT controller PWM
ω
^2 V1
pulse
generation
iM* *
iM* Magnetizing VM circuit
iM current
controller
iM ia
2-phase
iT VD iß /
3-phase
*
ωSL ω1
Slip Integration
frequency circuit
calculation ω
^2
Magnetic EM Ea
circuit flux angle Inductive
controller voltage
VD calculation
circuit
ET
Eß
Figure 1.3.7 illustrates an example vector control architecture. Since the vector calculation unit uses
the motor constant, performance varies greatly with the accuracy with which that constant is
understood. Performance is also significantly affected by changes to the constant caused by
temperature conditions. Since the control method is complex, this method is primarily used with
combinations of dedicated inverters and dedicated motors.
1-16
1.3 Control Methods
Chap. 1
Vector control with a speed sensor offers exceptional performance in terms of fast response and high
accuracy but suffers from issues such as the need to install a speed sensor and route wiring from the
sensor to the inverter. By contrast, vector control without a speed sensor estimates the rotational
OVERVIEW
speed based on the motor’s terminal voltage and primary current without relying on sensor input and
uses the estimated value as the speed feedback signal. Vector control without a speed sensor delivers
performance that is slightly inferior to vector control with a speed sensor.
Figure 1.3.8 illustrates an example of vector control without a speed sensor.
Main circuit
Converter Inverter
+
M
Control circuit
ω2* *
Speed iT*
VT
calculation circuit
Torque
Voltage vector
controller current
iT controller PWM
ω
^2 V1 pulse
* generation
iM*
iM* Magnetizing VM circuit
iM current
controller
iM ia
2-phase
iT VD iß /
3-phase
Figure 1.3.8 Example Architecture for Vector Control without a Speed Sensor
The FRENIC-VG can use this type of control when utilized in combination with a general-purpose
motor. However, control performance and other specifications are slightly inferior to those of
applications where the inverter is used in combination with a dedicated motor.
1-17
FRENIC- VG
2
Chapter 2
SPECIFICATIONS
This chapter describes specifications of the output ratings, control system, dedicated motor specifications,
and terminal functions for the FRENIC-VG series of inverters. It also provides descriptions of the external
dimensions, examples of basic connection diagrams, and details of the protective functions.
Contents
Chap. 2
Three-phase 200 V class series
Type (FRN_ _ _VG1S-2) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
SPECIFICATIONS
Nominal applied motor (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Rated capacity (kVA) *1 1.9 3.0 4.1 6.8 10 14 18 24 28 34 45 55 68 81 107 131
Rated current (A) 5 8 11 18 27 37 49 63 76 90 119 146 180 215 283 346
150% of the rated current for 1 minute *2
Overload capability
200% of the rated current for 3 seconds *3
Main power input: Three-phase,
Phase, voltage, Three-phase, 200 to 230 V, 50/60 Hz 200 to 220 V/50 Hz,
frequency 200 to 230 V/60 Hz *4
Auxiliary control power
input: Phase, voltage, Single-phase, 200 to 230V, 50/60 Hz
frequency
Auxiliary fan power Single-phase
Input power
Note: A box () replaces an alphabetic letter depending on the shipping destination.
Note: The above specifications apply when Function code F80 = 0 (HD mode).
A DC reactor (DCR) is provided as standard for HD-mode inverters of 75 kW or above.
2-1
Three-phase 400 V class series
Type (FRN_ _ _VG1S-4) 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 280 315 355 400 500 630
Nominal applied motor (kW) 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 280 315 355 400 500 630
Rated capacity (kVA) *1 6.8 10 14 18 24 29 34 45 57 69 85 114 134 160 192 231 287 316 396 445 495 563 731 891
Rated current (A) 9.0 13.5 18.5 24.5 32.0 39.0 45.0 60.0 75.0 91.0 112 150 176 210 253 304 377 415 520 585 650 740 960 1170
150% of the rated current for 1
minute *2
Overload capability
200% of the rated current for 3
seconds *3
Main power input: Three-phase,
Phase, voltage, Three-phase, 380 to 480 V, 50/60 Hz 380 to 440 V/50 Hz,
frequency 380 to 480 V/60 Hz *4
Auxiliary control power
input: Phase, voltage, Single-phase, 380 to 480 V, 50/60 Hz
frequency
Auxiliary fan power Single-phase,
Input power
Note: A box () replaces an alphabetic letter depending on the shipping destination.
Note: The above specifications apply when Function code F80 = 0 (HD mode).
A DC reactor (DCR) is provided as standard for HD-mode inverters of 75 kW or above.
2-2
2.1 Standard Model 1 (Basic Type)
Chap. 2
Type (FRN_ _ _VG1S-4) 90 110 132 160 200 220 280 315 355 400
Nominal applied motor (kW)
110 132 160 200 220 250 315 355 400 450
*7
Rated capacity (kVA) *1 160 192 231 287 316 356 445 495 563 640
SPECIFICATIONS
Rated current (A) 210 253 304 377 415 468 585 650 740 840
Overload capability 150% of the rated current for 1 minute
Main power input: Three-phase,
Phase, voltage, 380 to 440 V/50 Hz,
frequency 380 to 480 V/60 Hz *2
Auxiliary control power
input: Phase, voltage, Single-phase, 380 to 480 V, 50/60 Hz
frequency
Auxiliary fan power Single-phase,
Input power
Note: A box () replaces an alphabetic letter depending on the shipping destination.
Note: The above specifications apply when Function code F80 = 3 (MD mode).
To use the inverter in the MD mode, inform your Fuji Electric representative of the MD-mode use when placing an order. The inverter
comes with a DC reactor (DCR) suitable for the nominal applied motor as standard.
2-3
2.1.3 LD (Low Duty)-mode inverters for light load
Three-phase 200 V class series
Type (FRN_ _ _VG1S-2) 30 37 45 55 75 90
Nominal applied motor (kW) 37 45 55 75 90 110
Rated capacity (kVA) *1 55 68 81 107 131 158
Rated current (A) 146 180 215 283 346 415
Overload capability 120% of the rated current for 1 minute
Main power input: Three-phase,
Phase, voltage, 200 to 220 V/50 Hz,
frequency 200 to 230 V/60 Hz *2
Auxiliary control power
input: Phase, voltage, Single-phase, 200 to 230 V, 50/60 Hz
frequency
Auxiliary fan power Single-phase,
Input power
Note: A box () replaces an alphabetic letter depending on the shipping destination.
Note: The above specifications apply when Function code F80 = 1 (LD mode).
To use the inverter of 55 kW or above in the LD mode, inform your Fuji Electric representative of the LD-mode use when placing an
order. The inverter comes with a DC reactor (DCR) suitable for the nominal applied motor as standard.
2-4
2.1 Standard Model 1 (Basic Type)
Chap. 2
Rated capacity (kVA) *1 57 69 85 114 134 160 192 231 287 316 396 495 563 640 731 891 1044
Rated current (A) 75 91 112 150 176 210 253 304 377 415 520 650 740 840 960 1170 1370
Overload capability 120% of the rated current for 1 minute
Main power input: Three-phase,
SPECIFICATIONS
Three-phase,
Phase, voltage, 380 to 440 V/50 Hz,
380 to 480 V, 50/60 Hz
frequency 380 to 480 V/60 Hz *2
Auxiliary control power
input: Phase, voltage, Single-phase, 380 to 480 V, 50/60 Hz
frequency
Auxiliary fan power Single-phase,
Input power
Required capacity
48 58 71 96 114 140 165 199 248 271 347 436 489 547 611 773 871
(kVA) *6
Braking resistor discharge control: 110% braking torque,
Braking system,
Separately mounted braking resistor (option),
Braking torque
Separately mounted braking unit (option for FRN200VG1S-4J or higher type)
Carrier frequency (kHz) *7 2 to 10 2 to 5 2
Approx. mass (kg) 25 26 31 33 42 62 64 94 98 129 140 245 245 330 330 555 555
Enclosure IP00, UL open type (IP20 is optionally available.)
Note: A box () replaces an alphabetic letter depending on the shipping destination.
Note: The above specifications apply when Function code F80 = 1 (LD mode).
To use the inverter of 55 kW or above in the LD mode, inform your Fuji Electric representative of the LD-mode use when placing an
order. The inverter comes with a DC reactor (DCR) suitable for the nominal applied motor as standard.
2-5
2.1.4 Rated current derating
Canceling the automatic lowering of the carrier frequency (H104, Hundreds digit) when the inverter drives a
permanent magnet synchronous motor (PMSM) derates the continuous rated current of the inverter according
to the carrier frequency setting (F26). Select the inverter capacity and the carrier frequency (F26) which
match the motor specifications, referring to the tables given below.
Note: A box () replaces an alphabetic letter depending on the shipping destination.
*1 The internal carrier frequency is 10 kHz independent of the F26 setting.
2-6
2.1 Standard Model 1 (Basic Type)
Chap. 2
current (A) Carrier frequency setting made with F26 (kHz)
(kW)
2 3 4 5 6 7 8 9 10 11 12 13 14 15
9.00 8.55 7.65 9.00 8.10 6.84
3.7 FRN3.7VG1S-4 9
(100%) (95%) (85%) (100%) (90%) (76%)
SPECIFICATIONS
13.5 12.8 11.4 13.5 12.1 10.2
5.5 FRN5.5VG1S-4 13.5
(100%) (95%) (85%) (100%) (90%) (76%)
18.5 17.5 15.7 18.5 16.6 14.0
7.5 FRN7.5VG1S-4 18.5
(100%) (95%) (85%) (100%) (90%) (76%)
24.5 21.8 17.6 24.5 22.2 19.8 16.4
11 FRN11VG1S-4 24.5
(100%) (89%) (72%) (100%) (91%) (81%) (67%)
32.0 28.4 23.0 32.0 29.1 25.9 21.4
15 FRN15VG1S-4 32
(100%) (89%) (72%) (100%) (91%) (81%) (67%)
39.0 36.2 32.3 39.0 34.7 28.4
18.5 FRN18.5VG1S-4 39
(100%) (93%) (83%) (100%) (89%) (73%)
45.0 41.8 37.3 45.0 40.0 32.8
22 FRN22VG1S-4 45
(100%) (93%) (83%) (100%) (89%) (73%)
60.0 54.0 45.0 60.0 51.0 41.4
30 FRN30VG1S-4 60
(100%) (90%) (75%) (100%) (85%) (69%)
75.0 67.5 56.2 75.0 63.7 51.7
37 FRN37VG1S-4 75
(100%) (90%) (75%) (100%) (85%) (69%)
91.0 81.9 68.2 91.0 77.3 62.7
45 FRN45VG1S-4 91
(100%) (90%) (75%) (100%) (85%) (69%)
112 100 84.0 112 95.0 77.2
55 FRN55VG1S-4 112
(100%) (90%) (75%) (100%) (85%) (69%)
150 141 115 150 130 126 111 *1
75 FRN75VG1S-4 150
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
176 165 135 176 153 147 130 *1
90 FRN90VG1S-4 176
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
210 197 161 210 182 176 155 *1
110 FRN110VG1S-4 210
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
253 237 194 253 220 212 187 *1
132 FRN132VG1S-4 253
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
304 285 234 304 264 255 224 *1
160 FRN160VG1S-4 304
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
377 354 290 377 327 316 278 *1
200 FRN200VG1S-4 377
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
415 390 319 415 361 348 307 *1
220 FRN220VG1S-4 415
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
520 488 400 520 452 436 384 *1
280 FRN280VG1S-4 520
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
585 549 450 585 509 491 432 *1
315 FRN315VG1S-4 585
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
650 611 500 650 565 546 481 *1
355 FRN355VG1S-4 650
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
740 695 569 740 643 621 547 *1
400 FRN400VG1S-4 740
(100%) (94%) (77%) (100%) (87%) (84%) (74%)
960 960 *2
500 FRN500VG1S-4 960
(100%) (100%)
1170 1170 *2
630 FRN630VG1S-4 1170
(100%) (100%)
Note: A box () replaces an alphabetic letter depending on the shipping destination.
*1 The internal carrier frequency is 10 kHz independent of the F26 setting.
*2 The internal carrier frequency is 5 kHz independent of the F26 setting.
2-7
MD (Medium Duty)-mode inverters for medium load
Three-phase 400 V class series
Derated current (A)
Nominal (Derating rate (%))
Rated
applied motor Inverter type
current (A) Carrier frequency setting made with F26 (kHz)
(kW)
2 3 4 5 6 7 8 9 10 11 12 13 14 15
210 210 *1
110 FRN90VG1S-4 210
(100%) (100%)
253 253 *1
132 FRN110VG1S-4 253
(100%) (100%)
304 304 *1
160 FRN132VG1S-4 304
(100%) (100%)
377 377 *1
200 FRN160VG1S-4 377
(100%) (100%)
415 415 *1
220 FRN200VG1S-4 415
(100%) (100%)
468 468 *1
280 FRN220VG1S-4 468
(100%) (100%)
585.0 585.0 *1
315 FRN280VG1S-4 585
(100%) (100%)
650 650 *1
355 FRN315VG1S-4 650
(100%) (100%)
740 740 *1
400 FRN355VG1S-4 740
(100%) (100%)
840 840 *1
450 FRN400VG1S-4 840
(100%) (100%)
Note: A box () replaces an alphabetic letter depending on the shipping destination.
*1 The internal carrier frequency is 4 kHz independent of the F26 setting.
2-8
2.1 Standard Model 1 (Basic Type)
Chap. 2
Nominal (Derating rate (%))
Rated
applied motor Inverter type
current (A) Carrier frequency setting made with F26 (kHz)
(kW)
2 3 4 5 6 7 8 9 10 11 12 13 14 15
146 140 138 131 *1
SPECIFICATIONS
37 FRN30VG1S-2 146
(100%) (96%) (95%) (90%)
180 172 171 162 *1
45 FRN37VG1S-2 180
(100%) (96%) (95%) (90%)
215 206 204 193 *1
55 FRN45VG1S-2 215
(100%) (96%) (95%) (90%)
283 271 268 254 *1
75 FRN55VG1S-2 283
(100%) (96%) (95%) (90%)
342 335 346 335 *2
90 FRN75VG1S-2 346
(99%) (97%) (100%) (97%)
410 402 415 402 *2
110 FRN90VG1S-2 415
(99%) (97%) (100%) (97%)
Note: A box () replaces an alphabetic letter depending on the shipping destination.
*1 The internal carrier frequency is 10 kHz independent of the F26 setting.
*2 The internal carrier frequency is 5 kHz independent of the F26 setting.
Note: A box () replaces an alphabetic letter depending on the shipping destination.
*1 The internal carrier frequency is 10 kHz independent of the F26 setting.
*2 The internal carrier frequency is 5 kHz independent of the F26 setting.
2-9
2.2 Common Specifications
Item Explanation
• Vector control with speed sensor
Control method
• V/f control
For permanent magnet
Vector control with speed sensor & magnetic pole position sensor
synchronous motor (PMSM)
Test mode Simulation mode
Analog setting: 0.005% of maximum speed
Speed command
Digital setting: 0.005% of maximum speed
Setting
resolution Torque command,
Vector control with speed sensor
Setting
Vector control without speed sensor
Output frequency control Analog setting: ±0.2% of maximum frequency (at 25 ±10°C)
accuracy Digital setting: ±0.01% of maximum frequency (at -10 to +50°C)
Maximum frequency 500 Hz
0.2 to 500 Hz
Control range
1 : 4 (Constant torque range : Constant output range)
*1 The specified value denotes the maximum value. It may not be reached depending on the carrier frequency setting and other conditions.
*2 Under vector control with speed sensor: 400 Hz when the carrier frequency is 5 kHz, 150 Hz when it is 2 kHz.
*3 Under vector control without speed sensor: 250 Hz when the carrier frequency is 5 kHz, 120 Hz when it is 2 kHz.
2-10
2.2 Common Specifications
Item Explanation
Analog setting: 0.005% of maximum speed
Speed command
Digital setting: 0.005% of maximum speed
Setting
Chap. 2
Torque command,
Vector control with speed sensor
resolution
Torque current 0.01% of the rated torque
command
Driving PMSM
SPECIFICATIONS
Digital setting: ±0.005% of maximum speed (at -10 to +50°C)
accuracy
Torque ±3% of the rated torque (when a dedicated motor is in use)
Control
Speed 600 Hz *1
response
Maximum speed 800 Hz (when converted to the inverter output frequency) *1 *2
1 : 1500
Speed control range When the base speed is 1500 r/min: 1 to 1500 r/min to maximum speed (in the case
of the PG pulse resolution 1024 P/R)
Keypad: and keys (for forward/reverse rotation), key (for stop)
Start/stop operation Digital input signals: "Switch normal/inverse operation," "Coast to a stop," "Reset
alarm," "Select multistep speed," etc.
Keypad: and keys
External potentiometer: Three-terminal variable resistor (1 to 5kΩ)
Analog input signals: 0 to ±10 V, 4-20 mA
UP/DOWN control: When the digital input signal UP or DOWN is ON, the
speed increases or decreases, respectively.
Multistep speed: The combination of the four digital input signals SS1, SS2,
Speed setting SS4 and SS8 enables 15 different speeds to be selected.
Digital signal: Using an option card enables speed setting with "16-bit
parallel signals."
Serial link operation: RS-485 (provided as standard).
Various communication options are available.
Jogging operation: and keys or digital input on [FWD] and [REV]
terminals in jogging mode.
Control functions
*1 The specified value denotes the maximum value. It may not be reached depending on the carrier frequency setting and other conditions.
*2 Under vector control with speed sensor: 400 Hz when the carrier frequency is 5 kHz, 150 Hz when it is 2 kHz.
2-11
Item Explanation
0.01 to 3600 s
Acceleration/ (Four independent settings can be made for each of acceleration and deceleration. They are
deceleration time selectable with external signals.)
(S-curve acceleration/deceleration in addition to linear acceleration/deceleration)
Proportional relationship between analog speed setting and motor speed can be specified in
Speed setting gain
the range of 0 to 200%.
Jump speed Jump speed (3 points) and jump hysteresis width (1 point) can be specified.
Auto search for idling motor Automatically searches for the idling motor speed to be harmonized and starts to drive it
speed without stopping it. (Available under vector control with/without speed sensor)
Auto-restart after momentary Possible to restart the inverter after a momentary power failure without stopping the motor
power failure depending on the restart mode setting.
Compensates for decrease in speed according to the load for stabilized operation.
Slip compensation
(Available for IM under V/f control.)
Droop control The motor speed droops in proportion to output torque. (Not available under V/f control.)
Limits the torque to the predetermined values (selectable from "common to 4 quadrants",
Torque limit "independent driving and braking", etc.)
Analog and external signal (2 steps) settings are available.
Analog setting: 0 to ±10V/0 to ±150% (Up to 300% by gain adjustment)
Torque control
Digital setting: Using an option card enables torque control with "16-bit parallel signals."
PID control with analog input
PID control Possible to select whether to use the PID output as speed setting or auxiliary setting to be
added or subtracted to/from the main setting.
Stops cooling fans when the motor is stopped and the temperature is low for lifetime
Control functions
2-12
2.2 Common Specifications
Item Explanation
Observer Suppresses load disturbances and vibrations.
Tunes the motor while the motor is stopped or running, for setting up motor
Chap. 2
Offline tuning
parameters.
Control functions
Online tuning Tunes the motor parameters to compensate for the temperature change.
Standard function: Position control by servo-lock and integrated oscillation circuit
SPECIFICATIONS
Option: OPC-VG1-PG (PR): For pulse command input of line driver type
Position control OPC-VG1-PGo (PR): For pulse command input of open collector type
OPC-VG7-SPGT: 17-bit high resolution ABS encoder (available
soon)
Option: OPC-VG1-PG (PR): For pulse command input of line driver type
Pulse train, synchronous operation
OPC-VG1-PGo (PR): For pulse command input of open collector type
Display 7-segment LED monitor and backlit LCD
Japanese, English, Chinese, and Korean
Multilingual display
(French, Spanish, German, and Italian are available soon.)
• Detected speed • Speed command
• Output frequency • Reference torque current value
• Torque command value • Torque calculation value
• Power consumption (Motor output) • Output current
• Output voltage • DC link circuit voltage
• Magnetic-flux command value • Magnetic-flux calculation value
• Load shaft speed • PID command value
When the inverter is running or
stopped • PID feedback value • PID output value
• Ai adjusted value (12) • Ai adjusted value (Ai1)
• Ai adjusted value (Ai2) • Optional monitor 1 to 6
• Presence of digital input/output signal • Motor temperature
• Heat sink temperature • Load factor
• Input power • Input watt-hour
• Operation time
• Cumulative run time of the motor/Number of startups (for each motor), etc.
When function codes are
Function code names and data are displayed.
configured
Alarm factors that appear:
Indication/Setting
2-13
Item Explanation
The light-alarm display l-al appears.
When a light alarm occurs
The inverter retains the cause of the light alarm to display it.
The inverter retains the latest and the last 10 alarm codes and the latest and the last
three pieces of alarm information to display them.
It also retains the detailed contents of the latest and the last 3 alarms (including light
Keypad
Sampling interval: 50 μs to 1 s
Reads out the current data of the running inverter and shows it graphically in
Real-time trace *1 real-time.
Sampling interval: 1 ms to 1 s
FRENIC-VG Loader
Reads out the sampling data held in the inverter and shows it graphically when an
alarm has occurred.
Sampling interval: 50 μs to 1s (400 μs for sampling data except current)
Traceback The sampling data is retained in the memory by the backup battery.
Data retention period: At least 5 years (at the surrounding temperature 25°C)
*Backup battery: 30 kW or above (Battery integrated as standard)
Up to 22 kW (Optional battery)
Operation monitor *1 I/O monitor, system monitor, alarm history monitor, etc.
Shows the configuration of the function codes, as well as enabling editing,
Configuration of function code
transmitting, comparing, and initialization.
Lights when power is applied to the inverter unit. (Lights when power is applied to
Charge lamp
the control circuit only.)
Main circuit capacitor life Life judgment function installed
Maintenance
• Retains and displays the cumulative run time of the main circuit capacitor and the
cumulative run time of cooling fans.
Common functions • Retains and displays the inverter operation time.
• Retains and displays the maximum output current and the maximum internal
temperature for the past one hour.
I/O terminals for RS-485 communication.
Communications
VG7 Possible to read out VG7 function code data using the FRENIC-VG Loader and
write it as is into the FRENIC-VG. (Except special inverter versions)
Various Fully compatible with T-Link, SX-bus, and CC-Link.
communications tools (Software in the host equipment PLC is available as is. Except special software.)
Mounting adapters are provided for matching the FRENIC-VG with conventional
Mounting adapter
models in mounting dimensions.
2-14
2.2 Common Specifications
Item Explanation
Safe Torque Off (STO) (Available soon)
function
Safety
Provided as Opening the circuit between terminals [EN1] and [PS] or [EN2] and [PS] by the
Chap. 2
Stop function
standard external digital input signal turns off the inverter's output transistor so that the motor
coasts to a stop.
UL Standards and Canadian Standards
UL, cUL (UL508C, C22.2 No.14) (during authentication)
SPECIFICATIONS
European Standards
EN 61800-5-2: SIL2 (during authentication)
EN 62061: SIL2 (during authentication)
Product standards
Machinery Directive
ISO13849-1: PL-d (during authentication)
Conformity with standards EN 60204-1: Stop category 0 (during authentication)
Low Voltage Directive
EN 61800-5-1 (Overvoltage category: 3) (during authentication)
EMC Standards
EN 61800-3 (during authentication), EN 61326-3-1 (during authentication)
(Emission) EMC-filter (optional): Category C2
(Immunity) 2nd Env.
Shall be free from corrosive gases, flammable gases, oil mist, dusts, and direct
Installation location
sunlight. (Pollution degree 2 (IEC60664-1)). Indoor use only.
-10 to +50°C (-10 to +40°C when installed side-by-side without clearance (22 kW or
Surrounding temperature
below))
Relative humidity 5 to 95% RH (without condensation)
Environment
2-15
2.3 External Dimensions
2.3.1 Standard models
The diagrams below show external dimensions of the FRENIC-VG series of inverters according to the
inverter capacity. (Three-phase 200 V/400 V class series)
A figure given in the lower right-hand corner of each set of drawings shows the dimension of panel cutting
required for external cooling. To employ external cooling for inverters of 22 kW or below, the optional
mounting adapter for external cooling is necessary. For the external dimensions of the mounting adapter,
refer to Chapter 8, Section 8.5.8 "Mounting adapter for external cooling."
(Unit: mm)
FRN0.75 to 7.5VG1S-2
FRN3.7 to 7.5VG1S-4
FRN11 to 22VG1S-2
FRN11 to 22VG1S-4
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-16
2.3 External Dimensions
A figure given in the lower right-hand corner of each set of drawings shows the dimension of panel cutting
required for employing external cooling. To employ external cooling for inverters of 30 kW or above, change
the positions of the mounting bases. For details, refer to Chapter 3, Section 3.3.2 "Installing the Inverter,
When employing external cooling."
Chap. 2
(Unit: mm)
FRN30VG1S-2
FRN30/37VG1S-4
SPECIFICATIONS
FRN37VG1S-2
FRN45VG1S-4
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-17
(Unit: mm)
FRN45VG1S-2
FRN55VG1S-2
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
2 terminal holes
(for screw J)
4 mounting
holes
(for screw G)
Figure D
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
DCR2-55B *1 D 190 160 131 90 100 M6 (φ8) 210 250 M12 16
HD mode
DCR2-55C *1 C 255 225 96 76 140 M6 (7*13) 145 - M12 11
LD mode DCR2-75C C 255 225 106 86 145 M6 (7*13) 145 - M12 12
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-18
2.3 External Dimensions
(Unit: mm)
FRN75VG1S-2
Chap. 2
SPECIFICATIONS
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR2-75C 255 225 106 86 145 M6 (7*13) 145 - M12 12
C
LD mode DCR2-90C 255 225 116 96 155 M6 (7*13) 145 - M12 14
FRN90VG1S-2
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR2-90C 255 225 116 96 155 M6 (7*13) 145 - M12 14
C
LD mode DCR2-110C 300 265 116 90 185 M8 (10*18) 160 - M12 17
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-19
(Unit: mm)
FRN55VG1S-4
2 terminal holes
(for screw J)
4 mounting
holes
(for screw G)
Figure B
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
DCR4-55B *1 B 171 110 170 130 110 M6 (φ8) 150 210 M8 20
HD mode
DCR4-55C *1 C 255 225 96 76 120 M6 (7*13) 145 - M10 11
LD mode DCR4-75C C 255 225 106 86 125 M6 (7*13) 145 - M10 13
FRN75VG1S-4
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-75C 255 225 106 86 125 M6 (7*13) 145 - M10 13
C
LD mode DCR4-90C 255 225 116 96 140 M6 (7*13) 145 - M12 15
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-20
2.3 External Dimensions
(Unit: mm)
FRN90VG1S-4
Chap. 2
SPECIFICATIONS
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-90C 255 225 116 96 140 M6 (7*13) 145 - M12 15
MD mode C
DCR4-110C 300 265 116 90 175 M8 (10*18) 155 - M12 19
LD mode
FRN110VG1S-4
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-110C 300 265 116 90 175 M8 (10*18) 155 - M12 19
MD mode C
DCR4-132C 300 265 126 100 180 M8 (10*18) 160 - M12 22
LD mode
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-21
(Unit: mm)
FRN132VG1S-4
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-132C 300 265 126 100 180 M8 (10*18) 160 - M12 22
MD mode C
DCR4-160C 350 310 131 103 180 M10 (12*22) 190 - M12 26
LD mode
FRN160VG1S-4
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-160C 350 310 131 103 180 M10 (12*22) 190 - M12 26
MD mode C
DCR4-200C 350 310 141 113 185 M10 (12*22) 190 - M12 30
LD mode
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-22
2.3 External Dimensions
(Unit: mm)
FRN200VG1S-4
Chap. 2
SPECIFICATIONS
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-200C 350 310 141 113 185 M10 (12*22) 190 - M12 30
MD mode C
DCR4-220C 350 310 146 118 200 M10 (12*22) 190 - M12 33
LD mode
FRN220VG1S-4
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-220C 350 310 146 118 200 M10 (12*22) 190 - M12 33
MD mode DCR4-250C C 350 310 161 133 210 M10 (12*22) 190 - M12 35
LD mode DCR4-280C 350 310 161 133 210 M10 (12*22) 190 - M16 37
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-23
(Unit: mm)
FRN280VG1S-4
2 terminal
holes
4
(for screw J)
mounting
holes
(for screw G)
Figure C
4 mounting
holes
(for screw G)
Figure E
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-280C 350 310 161 133 210 M10 (12*22) 190 - M16 37
C
MD mode DCR4-315C 400 345 146 118 200 M10 (12*22) 225 - M16 40
LD mode DCR4-355C E 400 345 156 128 200 M10 (12*22) 225 - 4*M12 49
FRN315VG1S-4
2 terminal
4 holes
mounting (for screw J)
holes
(for screw G)
Figure C
4 mounting
holes
(for screw G)
Figure E
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-315C C 400 345 146 118 200 M10 (12*22) 225 - M16 40
MD mode DCR4-355C 400 345 156 128 200 M10 (12*22) 225 - 4*M12 49
E
LD mode DCR4-400C 445 385 145 117 213 M10 (12*22) 245 - 4*M12 52
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-24
2.3 External Dimensions
(Unit: mm)
FRN355VG1S-4
Chap. 2
SPECIFICATIONS
2 terminal
holes
(for screw J)
4 mounting
holes
(for screw G)
Figure E
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-355C 400 345 156 128 200 M10(12*22) 225 - 4*M12 49
MD mode DCR4-400C E 445 385 145 117 213 M10(12*22) 245 - 4*M12 52
LD mode DCR4-450C 440 385 150 122 215 M10(12*22) 245 - 4*M12 62
FRN400VG1S-4
2 terminal
holes
(for screw J)
4 mounting
holes
(for screw G)
Figure E
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-400C 445 385 145 117 213 M10(12*22) 245 - 4*M12 52
MD mode DCR4-450C E 440 385 150 122 215 M10(12*22) 245 - 4*M12 62
LD mode DCR4-500C 445 390 165 137 220 M10(12*22) 245 - 4*M12 72
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-25
(Unit: mm)
FRN500VG1S-4 2 terminal
holes
(for screw J)
4 mounting
holes
(for screw G)
Figure E
4 mounting holes
(for screw G)
2 terminal holes
(for screw J)
Figure F
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-500C E 445 390 165 137 220 M10(12*22) 245 - 4*M12 72
LD mode DCR4-630C F 285 145 203 170 195 M12(14*20) 480 - 2*M12 75
FRN630VG1S-4
4 mounting holes
(for screw G)
2 terminal holes
(for screw J)
Figure F
Approx. mass
Reactor Figure W W1 D D1 D2 G H H1 J
(kg)
HD mode DCR4-630C 285 145 203 170 195 M12 (14*20) 480 - 2*M12 75
F
LD mode DCR4-710C 340 160 295 255 225 M12 (φ15) 480 - 4*M12 95
Note: A box () replaces an alphabetic letter depending on the shipping destination.
2-26
2.3 External Dimensions
2.3.2 Keypad
Chap. 2
SPECIFICATIONS
2-27
2.4 Dedicated Motor Specifications
2.4.1 Induction motor (IM) with speed sensor
● Standard specifications for three-phase 200 V series
Item Specifications
Dedicated
motor rated 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
output (kW)
Applicable
motor type 8095A 8097A 8107A 8115A 8133A 8135A 8165A 8167A 8184A 8185A 8187A 8207A 8208A 9224A 9254A 9256A
(MVK_)
Moment of
inertia of rotor 0.009 0.009 0.009 0.016 0.030 0.037 0.085 0.11 0.21 0.23 0.34 0.41 0.47 0.53 0.88 1.03
(kg•m2)
Rotor GD2
0.036 0.036 0.036 0.065 0.12 0.15 0.34 0.47 0.83 0.92 1.34 1.65 1.87 2.12 3.52 4.12
(kg•m2)
Rated speed/
1500/
Max. speed 1500/3600 1500/3000 1500/2400
2000
(r/min)
Vibration V10 or less V15 or less
Voltage 200/50 Hz,
200 to 210 V/50 Hz, 200 to 230 V/60 Hz
(V) 200, 220 V/60 Hz
Number
of
- Single-phase, 4P Three-phase, 4P
phases/
Cooling poles
fan
Input
power - 40/50 90/120 150/210 80/120 270/390
(W)
Current 0.76/
- 0.29/0.27 to 0.31 0.49/0.44 to 0.48 0.75/0.77 to 0.8 1.9/2.0, 2.0
(A) 0.8, 0.8
Approx. mass
28 29 32 46 63 73 111 133 190 197 235 280 296 380 510 570
(kg)
2-28
2.4 Dedicated Motor Specifications
Chap. 2
motor rated 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220
output (kW)
Applicable
motor type 8115A 8133A 8135A 8165A 8167A 8184A 8185A 8187A 8207A 8208A 9224A 9254A 9256A 9284A 9286A 528KA 528LA 531FA
(MVK_)
SPECIFICATIONS
Moment of
inertia of rotor 0.016 0.030 0.037 0.085 0.11 0.21 0.23 0.34 0.41 0.47 0.53 0.88 1.03 1.54 1.77 1.72 1.83 2.33
(kg•m2)
Rotor GD2
0.065 0.12 0.15 0.34 0.47 0.83 0.92 1.34 1.65 1.87 2.12 3.52 4.12 6.16 7.08 6.88 7.32 9.32
(kg•m2)
Rated speed /
Max. speed 1500/3600 1500/3000 1500/2400 1500/2000
(r/min)
Vibration V10 or less V15 or less
Voltage 200 to 210 V/50 Hz, 380, 400, 415 V/50 Hz,
400 to 420 V/50 Hz, 400 to 440 V/60 Hz 400 V/50 Hz, 400, 440 V/60 Hz
(V) 200 to 230 V/60 Hz 400, 440 V/ 60 Hz
Number
of
Single-phase, 4P Three-phase, 4P
phases/
Cooling poles
fan
Input
80/
power 40/50 90/120 150/210 270/390 2200 3700
120
(W)
Current 0.27/ 0.39/ 7.8/
0.29/0.27 to 0.31 0.38/0.39 to 0.4 1.0/1.0, 1.0 4.6/4.3,4.1
(A) 0.24 to 0.25 0.4, 0.4 7.1, 7.6
Approx. mass
46 63 73 111 133 190 197 235 280 296 380 510 570 710 760 1270 1310 1630
(kg)
Item Specifications
Dedicated
motor rated 250 280 300 315 355 400
output (kW)
Applicable
motor type 531GA 531HA 535GA 535GA 535HA 535JA
(MVK_)
Moment of
inertia of rotor 2.52 2.76 5.99 5.99 6.53 7.18
(kg•m2)
Rotor GD2
10.08 12.34 23.96 23.96 26.12 28.72
(kg•m2)
Rated speed /
Max. speed 1500/2000
(r/min)
Vibration V15 or less
Voltage
400 V/50 Hz, 400, 440 V/60 Hz
(V)
Number
of
Three-phase, 4P
phases/
Cooling poles
fan
Input
power 3700
(W)
Current
7.8/7.1, 7.6
(A)
Approx. mass
1685 1745 2230 2230 2310 2420
(kg)
2-29
● Common specifications
Item Specifications
Insulation class,
Class F, 4P
Number of poles
Main terminal box (lug type):
Three or six main circuit terminals,
Two NTC thermistor terminals (MVK8 series),
Terminal structure Three NTC thermistor terminals (MVK9 or MVK5 series. One terminal is reserved.)
Auxiliary terminal box (terminal block):
Pulse generator (PGP, PGM, PA, PB, SS), cooling fan (FU, FV or FU, FV, FW)
Foot mounted with bracket (IMB3),
Mounting method
Note: Contact your Fuji Electric representative for other mounting.
IP44, Totally enclosed forced-ventilation system with cooling fan motor. A cooling fan blows air over the motor
Degree of protection, toward the drive-end.
Cooling method
*Only MVK8095A (0.75 kW): Self-cooling
Installation location Indoors, 1000 m or less in altitude.
Ambient temperature,
-10 to +40°C, 90% RH or less (no condensation)
humidity
Finishing color Munsell N5
MVK8 series: JEM1466 or JEC-2137-2000
Standard conformity
MVK9 or MVK5 series: JEC-2137-2000
Pulse generator (1024 P/R, +15V, complementary output), NTC thermistor(s) (1 or 2), and
Standard accessories
cooling fan (except MVK8095A)
Note 1: For applicable motors of 55 kW or above, the torque accuracy is ±5%. When higher accuracy is required, contact your Fuji Electric
representative.
Note 2: For dedicated motors other than 4-pole ones with the base speed of 1500 r/min, contact your Fuji Electric representative.
2-30
2.4 Dedicated Motor Specifications
Chap. 2
Main Main
Aux terminal box terminal box Aux terminal box terminal box
SPECIFICATIONS
(L & R)
(L & R)
(L & R)
Note 1: The MVK8095A (0.75 kW) has a shaft-driven fan (Cooling system: IC410).
Note 2: The MVK8095A (0.75 kW) has a single cable lead-in hole of φ22.
Note 3: The MVK9224A (55 kW) has an auxiliary terminal box for fan, in addition to the configuration shown in Figure C.
Note 4: Dimensional tolerance of rotary shaft height C
C ≤ 250 mm: 0 to -0.5 mm, C > 250 mm: 0 to 1.0 mm
2-31
2.4.2 Permanent magnet synchronous motor (PMSM) with speed
sensor
● Standard specifications for three-phase 200 V series
Item Specifications
Dedicated motor rated output (kW) 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Dedicated motor type (GNF_) 2114A 2115A 2117A 2118A 2136A 2137A 2139A 2165A 2167A 2185A 2187A 2207A
Moment of inertia of rotor (kg•m2) 0.018 0.021 0.027 0.036 0.065 0.070 0.090 0.153 0.191 0.350 0.467 0.805
Rotor GD2 (kg•m2) 0.072 0.084 0.107 0.143 0.259 0.281 0.360 0.610 0.763 1.401 1.868 3.220
Base speed/Max. speed (r/min) 1500/2000
Rated current (A) 20/20 29/29 42/42 57/57 71/70 82/81 113/108 144/144 165/165 200/200 270/270 316/316
Vibration V10 or less
Voltage (V), Frequency (Hz) 200 to 240, 50/60 200 to 210/50, 200 to 230/60
Number of phases/poles Three-phase, 2P Three-phase, 4P
Cooling
fan Input power (W) 38 to 44/56 to 58 54 to 58/70 to 78 90/120 150/210
0.49/
Current (A) 0.13 to 0.16/0.18 to 0.16 0.18 to 0.18/0.22 to 0.21 0.75/0.77 to 0.8
0.44 to 0.48
Approx. mass (kg) 51 55 69 78 100 106 127 170 192 247 325 420
Item Specifications
Dedicated motor rated output (kW) 110 132 160 200 220 250 280 300
Dedicated motor type (GNF_) 2224B 2226B 2254B 2256B 2284B 2286B
Moment of inertia of rotor (kg•m2) 0.882 0.994 1.96 2.22 2.89 3.24
Rotor GD2 (kg•m2) 3.53 3.98 7.84 8.88 11.6 13.0
Base speed/Max. speed (r/min) 1500/2000
Rated current (A) 198 232 273 340 369 420 480 520
Vibration V10 or less
Voltage (V) 380, 400, 415/400, 415, 440, 460
Number of phases/poles Three-phase, 4P
Cooling Power frequency (Hz) 50/60
fan
Input power (W) 80/120 270/390
0.36, 0.38, 0.41/0.4,
Current (A) 0.95, 0.95, 1/1, 1, 1, 1
0.4, 0.4, 0.4
Approx. mass (kg) 520 580 760 810 1020 1080
2-32
2.4 Dedicated Motor Specifications
● Common specifications
Item Specifications
Insulation class,
Class F, 6P
Chap. 2
Number of poles
Main terminal box (lug type):
Three or six main circuit terminals,
Two NTC thermistor terminals (Three for 110 kW or above. One terminal is reserved.)
Terminal structure
SPECIFICATIONS
Auxiliary terminal box (terminal block):
Cooling fan (FU, FV, FW)
Pulse encoder (connector type), Cooling fan (FU, FV, FW)
Rotation direction CCW when viewed from the drive side
Legs mounted (IMB3)
Mounting method
Note: Contact your Fuji Electric representative for other mounting.
Overload resistance 150% for 1 minute
Time rating S1
Degree of protection, IP44, Totally enclosed forced-ventilation system with cooling fan motor. A cooling fan blows air over the motor
Cooling method toward the drive-end.
Installation location Indoors, 1000 m or less in altitude.
Ambient temperature,
-10 to +40°C, 90% RH or less (no condensation)
humidity
5.5 to 90 kW: 80 dB (A) or less at 1 m,
Noise
110 to 300 kW: 90 dB(A) or less at 1 m
Vibration resistance 6.86 m/s2 (0.7 G)
Finishing color Munsell N1.2
Standard conformity JEM1487: 2005
Pulse encoder (1024 P/R, +5VDC, A, B, Z, U, V, W line driver output),
Standard built-in parts One NTC thermistor (Two for 110 kW or above) and
Cooling fan
2-33
● External dimensions of dedicated motors
Shaft extension
Aux terminal Main terminal Aux terminal Main terminal Aux terminal Main terminal
box box box box box box
(L & R) (L & R)
(L & R)
Note 1: Models of 110 kW output or above are exclusive to direct connection. For indirect connection, contact your Fuji Electric
representative.
Note 2: Dimensional tolerance of rotary shaft height C
C ≤ 250 mm: 0 to -0.5 mm, C > 250 mm: 0 to 1.0 mm
2-34
2.4 Dedicated Motor Specifications
Chap. 2
Plug
Terminal
SPECIFICATIONS
The shield layer of the cable is connect-
ed to CN15 only at the motor side. White marking position
2-35
Name Specifications (Structure)
9 or 20 +5 VDC 1
PGP
10 or 19 0V 2
PGM
3 A 3
PA
2 Anot 4
*PA
5 B 5
PB
4 Bnot 6
OPC-VG1-PMPG
*PB
8 U 9 PG
Connection example F0
7 Unot 10
*F0
13 V 11
F1
12 Vnot 12
*F1
15 W 13
F2
14 Wnot 14
*F2
15
F3 SS E
No connection
*F3 (*2)
E E
(*2) When the customer produces the inverter connection cable, the shield (SS) of the PG shield layer should be connected
to CN15 at the motor side. No connection is required at the inverter side.
2-36
2.4 Dedicated Motor Specifications
Chap. 2
Sumitomo 3M Co., Ltd. (JN1-22-22F-PKG100)
Japan Aviation Electronics Industry, Limited
SPECIFICATIONS
Logo position
At the motor side: Straight plug connector (JN2DW15SL) At the motor side: Angle plug connector (JN2FW15SL1)
Japan Aviation Electronics Industry, Limited Japan Aviation Electronics Industry, Limited
Note 2: The PKG in contact terminal models denotes that 100 terminals are packed in bulk.
Note 3: Joint with contact terminals should be presoldered.
2-37
2.5 Protective Functions
The table below lists the name of the protective functions, description, alarm codes on the LED monitor, and
presence of alarm output at terminals [30A/B/C]. If an alarm code appears on the LED monitor, remove the
cause of activation of the alarm function referring to Chapter 13 "TROUBLESHOOTING."
LED Related
Class
2-38
2.5 Protective Functions
Chap. 2
This function is activated:
- if an RS-485 communications error occurs when the inverter is H32, H33,
RS-485
being driven via the RS-485 and Function code H32 is set to any of H38
communications er5
"0" through "2."
error H107
SPECIFICATIONS
- if Function code H38 is set within the range of 0.1 to 60.0 (s) and the
communications link breaks for the specified period or longer.
This function is activated:
- if two or more network options (T-Link, SX-bus, E-SX bus, and
CC-Link) are mounted.
- if the SW configuration is the same on two or more PG options.
Operation error (More than one PG option can be mounted.) er6 H01
- if auto tuning (Function code H01) is attempted when any of the
digital input signals BX, STOP1, STOP2 and STOP3 is ON.
- if auto tuning is selected with Function code H01 but the key on
the keypad is not pressed within 20 seconds.
Output wiring This function is activated if the wires in the inverter output circuit are
er7 H01
fault not connected during auto-tuning.
A/D converter This function is activated if an error occurs in the A/D converter circuit.
er8
error
This function is activated if the deviation between the speed command
E43, E44,
(reference speed) and the motor speed (detected or estimated speed)
E45
Speed not agreed becomes excessive. er9
H108,
The detection level and detection time can be specified with function
H149
codes.
UPAC error Available soon era
Inter-inverter This function is activated if a communications error occurs in the
Protective functions
2-39
Class LED Related
Name Description monitor function
displays code
This function is activated by digital input signal THR ("Enable external
alarm trip").
Connecting an alarm contact of external equipment such as a braking E01-E14
External alarm 0h2
unit or braking resistor to the control circuit terminal (to which the H106
THR is assigned) activates this function according to the contact signal
status.
This function is activated if the temperature surrounding the control
Inverter internal
printed circuit board increases due to poor ventilation inside the 0h3
overheat
inverter.
This function is activated if the temperature detected by the NTC
Motor overheat thermistor integrated in a dedicated motor for motor temperature 0h4 E30, H106
detection exceeds the motor overheat protection level (E30).
This function is activated by the electronic thermal overload protection
Motor 1 overload if the motor 1 current (inverter output current) exceeds the operation 0l1 F11, H106
level specified by Function code F11.
This function is activated by the electronic thermal overload protection
Motor 2 overload if the motor 2 current (inverter output current) exceeds the operation 0l2 A33, H106
level specified by Function code A33.
This function is activated by the electronic thermal overload protection
A133,
Motor 3 overload if the motor 3 current (inverter output current) exceeds the operation 0l3
H106
level specified by Function code A133.
This function is activated if the output current exceeds the overload
characteristic of the inverse time characteristic.
Inverter overload 0lu F80
It stops the inverter output depending upon the heat sink temperature
and switching element temperature calculated from the output current.
This function detects a break in inverter output wiring during running
H103, P01
Output phase loss and stops the inverter output. 0pl
A01, A101
Protective functions
Chap. 2
This function displays l-al on the LED monitor if a failure or
warning registered as a light alarm occurs. It outputs the L-ALM signal
on the Y terminal but it does not issue an alarm relay output ([30A],
[30B], [30C]), so the inverter continues to run.
SPECIFICATIONS
Light alarm objects (selectable)
Motor overheat (0h4 ), Motor overload (0l1 to 0l3 ),
NTC wire break error (nrb ), External failure (0h2 ),
RS-485 communications error (er5 ), Network error (er4 ),
Light alarm Toggle abnormality error (arf ), Mock alarm (err ), l-al H106-H111
(warning) DC fan locked (dfa ), Speed mismatch (er9 ),
E-SX bus tact synchronization error (are ), Motor overheat early
warning (m0h ),
Protective functions
2-41
2.6 Connection Diagrams and Terminal Functions
2.6.1 Connection diagrams
2.6.1.1 Running the MVK type of an induction motor (dedicated motor)
2-42
2.6 Connection Diagrams and Terminal Functions
(Note 1) Install a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device
(RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection function) in the primary circuit of the
inverter to protect wiring. Ensure that the circuit breaker capacity is equivalent to or lower than the recommended
capacity.
Chap. 2
(Note 2) Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart from the
MCCB or RCD/ELCB, when necessary.
Connect a surge absorber in parallel when installing a coil such as the MC or solenoid near the inverter.
(Note 3) To retain an alarm output signal ALM issued on inverter's programmable output terminals by the protective function
SPECIFICATIONS
or to keep the keypad alive even if the main power has shut down, connect these terminals to the power supply lines.
Without power supply to these terminals, the inverter can run.
(Note 4) Normally no need to be connected. Use these terminals when the inverter is equipped with a high power-factor,
regenerative PWM converter (RHC series).
(Note 5) When connecting an optional DC reactor (DCR), remove the jumper bar from the main circuit terminals P1 and P(+).
Inverters of 75 kW or above and LD-mode inverters of 55 kW come with a DCR as standard. Be sure to connect the
DCR.
Use a DCR when the capacity of the power supply transformer exceeds 500 kVA and is 10 times or more the inverter
rated capacity, or when there are thyristor-driven loads in the same power supply line.
(Note 6) Inverters of 55 kW or below (200 V class series) and those of 160 kW or below (400 V class series) have a built-in
braking transistor, allowing a braking resistor (DBR) to be directly connected between terminals P(+) and DB.
(Note 7) When connecting an optional braking resistor (DBR) to inverters of 75 kW or above (200 V class series) or those of
200 kW or above (400 V class series), be sure to use an optional braking unit (BU) together.
Connect the BU between terminals P(+) and N(-). Auxiliary terminals [1] and [2] have polarity, so make connection
as shown in the connection diagram.
(Note 8) A grounding terminal for a motor. It is recommended that the motor be grounded via this terminal for suppressing
inverter noise.
(Note 9) For wiring enclosed with , use twisted or shielded wires.
In principle, the shielded sheath of wires should be connected to ground. If the inverter is significantly affected by
external induction noise, however, connection to 0V ([M], [11], [THC]) or 0V ([CM], (PGM)) may be effective to
suppress the influence of noise.
Keep the control circuit wiring away from the main circuit wiring as far as possible (recommended: 10 cm or more).
Never install them in the same wire duct. When crossing the control circuit wiring with the main circuit wiring, set
them at right angles.
(Note 10) The connection diagram shows factory default functions assigned to digital input terminals [X1] to [X9], transistor
output terminals [Y1] to [Y4], and relay contact output terminals [Y5A/C].
(Note 11) Switching connectors in the main circuits. For details, refer to Chapter 3, Section 3.3.3.7 "Switching connectors."
(Note 12) Slide switches on the control printed circuit board (control PCB). Use these switches to customize the inverter
operations. For details, refer to Chapter 3, Section 3.3.3.9 "Setting up the slide switches."
(Note 13) The cooling fan power supply for motors of 7.5 kW or less is single-phase. Connect terminals [FU] and [FV].
For motors of 7.5 kW or less (400 V class series), the power voltage/frequency rating of the cooling fan is 200 V/50
Hz or 200-230 V/60 Hz. For motors of 11 kW or above (400 V class series), it is 400-420 V/50 Hz or 400-440 V/60
Hz. To use the fan with power voltage other than the above specifications, a transformer is necessary.
(Note 14) 0V ([M], [11], [THC]) and 0V ([CM], (PGM)) are insulated inside the inverter unit.
(Note 15) Use the auxiliary contact (manual reset) of the thermal relay to trip the MCCB or MC.
(Note 16) Jumper bars are mounted between safety terminals [EN1]/[EN2] and [PS] by factory default. To use the safety
function, remove the jumper bars before connection of safety devices.
2-43
2.6.1.2 Running the GNF2 type of a permanent magnet synchronous motor
(dedicated motor)
OPC-VG1-PMPG
Signal input section
2-44
2.6 Connection Diagrams and Terminal Functions
(Note 1) Install a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device
(RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection function) in the primary circuit of the
inverter to protect wiring. Ensure that the circuit breaker capacity is equivalent to or lower than the recommended
capacity.
Chap. 2
(Note 2) Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart from the
MCCB or RCD/ELCB, when necessary.
Connect a surge absorber in parallel when installing a coil such as the MC or solenoid near the inverter.
(Note 3) To retain an alarm output signal ALM issued on inverter's programmable output terminals by the protective function
SPECIFICATIONS
or to keep the keypad alive even if the main power has shut down, connect these terminals to the power supply lines.
Without power supply to these terminals, the inverter can run.
(Note 4) Normally no need to be connected. Use these terminals when the inverter is equipped with a high power-factor,
regenerative PWM converter (RHC series).
(Note 5) When connecting an optional DC reactor (DCR), remove the jumper bar from the main circuit terminals P1 and P(+).
Inverters of 75 kW or above and LD-mode inverters of 55 kW come with a DCR as standard. Be sure to connect the
DCR.
Use a DCR when the capacity of the power supply transformer exceeds 500 kVA and is 10 times or more the inverter
rated capacity, or when there are thyristor-driven loads in the same power supply line.
(Note 6) Inverters of 55 kW or below (200 V class series) and those of 160 kW or below (400 V class series) have a built-in
braking transistor, allowing a braking resistor (DBR) to be directly connected between terminals P(+) and DB.
(Note 7) When connecting an optional braking resistor (DBR) to inverters of 75 kW or above (200 V class series) or those of
200 kW or above (400 V class series), be sure to use an optional braking unit (BU) together.
Connect the BU between terminals P(+) and N(-). Auxiliary terminals [1] and [2] have polarity, so make connection
as shown in the connection diagram.
(Note 8) A grounding terminal for a motor. It is recommended that the motor be grounded via this terminal for suppressing
inverter noise.
(Note 9) For wiring enclosed with , use twisted or shielded wires.
In principle, the shielded sheath of wires should be connected to ground. If the inverter is significantly affected by
external induction noise, however, connection to 0V ([M], [11], [THC]) or 0V ([CM], (PGM)) may be effective to
suppress the influence of noise.
Keep the control circuit wiring away from the main circuit wiring as far as possible (recommended: 10 cm or more).
Never install them in the same wire duct. When crossing the control circuit wiring with the main circuit wiring, set
them at right angles.
(Note 10) The connection diagram shows factory default functions assigned to digital input terminals [X1] to [X9], transistor
output terminals [Y1] to [Y4], and relay contact output terminals [Y5A/C].
(Note 11) Switching connectors in the main circuits. For details, refer to Chapter 3, Section 3.3.3.7 "Switching connectors."
(Note 12) Slide switches on the control printed circuit board (control PCB). Use these switches to customize the inverter
operations. For details, refer to Chapter 3, Section 3.3.3.9 "Setting up the slide switches."
(Note 13) The cooling fan power supply for motors of 7.5 kW or less is single-phase. Connect terminals [FU] and [FV].
For motors of 7.5 kW or less (400 V class series), the power voltage/frequency rating of the cooling fan is 200 V/50
Hz or 200-230 V/60 Hz. For motors of 11 kW or above (400 V class series), it is 400-420 V/50 Hz or 400-440 V/60
Hz. To use the fan with power voltage other than the above specifications, a transformer is necessary.
(Note 14) 0V ([M], [11], [THC]) and 0V ([CM], (PGM)) are insulated inside the inverter unit.
(Note 15) Use the auxiliary contact (manual reset) of the thermal relay to trip the MCCB or MC.
(Note 16) Jumper bars are mounted between safety terminals [EN1]/[EN2] and [PS] by factory default. To use the safety
function, remove the jumper bars before connection of safety devices.
(Note 17) If the activation of the inverter protective function may result in a high-speed motor rotation due to the load, be sure
to insert an MC.
(Note 18) A single inverter cannot drive two or more PMSMs.
(Note 19) A PMSM (GNF2 type) cannot be driven by commercial power. Driving the PMSM may result in a motor burnout.
(Note 20) Driving a PMSM requires setting the inverter carrier frequency high in order to prevent permanent magnet overheat
and demagnetization due to the output current harmonics (except Fuji GNF2 type). Be sure to check the allowable
carrier frequency of the motor and determine the settings of the carrier frequency (F26) and automatic lowering of the
carrier frequency (H104, Hundreds digit).
When canceling the automatic lowering of the carrier frequency, take care since it derates the continuous rated
current of the inverter according to the carrier frequency setting (F26). (For the rated current derating, refer to Section
2.1.4.)
2-45
2.6.2 List of terminal functions
Main Circuit Terminals and Analog Input Terminals
Classifi-
cation
L1/R, L2/S, Main circuit power Connect the three-phase input power lines.
L3/T inputs
U, V, W Inverter outputs Connect a three-phase motor.
P (+), P1 DC reactor Connect a DC reactor (DCR) for correcting power factor.
connection HD- and MD-mode inverters: A DCR is provided as an option for inverters of 55 kW or
below, and as standard for those of 75 kW or above.
LD-mode inverters: A DCR is provided as an option for inverters of 45 kW or below, and
as standard for those of 55 kW or above.
P (+), N (-) Braking unit Connect a braking resistor (DBR) via a braking unit.
Main circuit
[12] Setting voltage input The speed is commanded according to the external analog voltage input.
Reversed operation with ± signals: 0 to ±10V DC/0 to maximum speed
[11] Analog input Common for analog input signals.
common
[Ai1] Analog input 1 Selectable from the following functions to assign. Possible to make setting according to
analog input voltage specified from the external equipment.
0: Input signal off (OFF) 1: Auxiliary speed setting 1 (AUX-N1)
2: Auxiliary speed setting 2 (AUX-N2) 3: Torque limiter (level 1) (TL-REF1)
4: Torque limiter (level 2) (TL-REF2) 5: Torque bias command (TB-REF)
[Ai2] Analog input 2 6: Torque command (T-REF) 7: Torque current command (IT-REF)
8: Creep speed 1 under UP/DOWN control (CRP-N1)
9: Creep speed 2 under UP/DOWN control (CRP-N2)
Analog input
2-46
2.6 Connection Diagrams and Terminal Functions
Chap. 2
[FWD] Run forward FWD-CM: ON
command Run the motor in the forward direction.
Stop command FWD-CM: OFF
Decelerate the motor to stop.
SPECIFICATIONS
[REV] Run reverse REV-CM: ON
command Run the motor in the reverse direction.
Stop command REV-CM: OFF
Decelerate the motor to stop.
[X1] Digital input 1 0, 1, 2, 3: Select multistep speed (1 to 15 steps) (0: SS1, 1: SS2, 2: SS4, 3: SS8)
4, 5: Select ASR and ACC/DEC time (4 steps) (4: RT1, 5: RT2)
6: Enable 3-wire operation (HLD) 7: Coast to a stop (BX)
[X2] Digital input 2 8: Reset alarm (RST) 9: Enable external alarm trip (THR)
10: Ready for jogging (JOG) 11: Select speed command N2/N1 (N2/N1)
12: Select motor 2 (M-CH2) 13: Select motor 3 (M-CH3)
[X3] Digital input 3 14: Enable DC braking (DCBRK) 15: Clear ACC/DEC to zero (CLR)
16: Switch creep speed under UP/DOWN control (CRP-N2/N1)
17: UP (Increase speed under UP/DOWN control) (UP)
18: DOWN (Decrease speed under UP/DOWN control) (DOWN)
[X4] Digital input 4 19: Enable data change with keypad (WE-KP)
20: Cancel PID control (KP/PID) 21: Switch normal/inverse operation (IVS)
22: Interlock (52-2) (IL)
[X5] Digital input 5 23: Enable data change via communications link (WE-LK)
24: Enable communications link (LE)
25: Universal DI (U-DI)
26: Enable auto search for idling motor speed at starting (STM)
[X6] Digital input 6 27: Synchronous operation command (SYC)
28: Lock at zero speed (LOCK) 29: Pre-excitation (EXITE)
30: Cancel speed limiter (N-LIM)
Digital input (Sink/source switchable)
*1 Available soon
2-47
Classifi-
(Safety function) cation Symbol Name Functions
[EN1], [EN2] Safety function input Opening the circuit between [EN1] and [PS] or [EN2] and [PS] turns off the switching
terminals element of the inverter main circuit, shutting down output.
Digital input
(during authentication)
[PS]
[Ao1] Analog output 1 Selectable from the following functions to assign. Possible to output monitor signals of 0
to ±10 VDC.
[Ao2] Analog output 2
0: Detected speed (Speedometer, one-way deflection) (N-FB1+)
[Ao3] Analog output 3 1: Detected speed (Speedometer, two-way deflection) (N-FB1±)
2: Speed setting 2 (Before acceleration/deceleration calculation) (N-REF2)
3: Speed setting 4 (ASR input) (N-REF4)
4: Detected speed (N-FB2±) 5: Detected line speed (LINE-N±)
6: Torque current command (Torque ammeter, two-way deflection) (IT-REF±)
Analog output
*1 Available soon
2-48
2.6 Connection Diagrams and Terminal Functions
Classifi-
cation Symbol Name Functions
[Y4] Transistor 61: Speed agreement 2 (N-AG2) 62: Speed agreement 3 (N-AG3)
Chap. 2
output 4 63: Axial fan stopped (MFAN)
64: Answerback to toggle signal 1 (TGL1-AB)
65: Answerback to toggle signal 2 (TGL2-AB)
66: Answerback to droop control enabled (DSAB)
67: Answerback to cancellation of torque command/torque current command (TCL-C)
SPECIFICATIONS
68: Answerback to cancellation of torque limiter mode 1 (F40-AB)
71: 73 ON command (PRT-73)
72: Turn ON Y-terminal test output (Y-ON)
Transistor output
[Y5C]
[30A], [30B], Alarm relay output Outputs a no-voltage contact signal (1C) when the protective function has been activated
[30C] to stop the motor.
Switchable whether excitation or non-excitation outputs an alarm.
[DX+], RS-485 Input/output terminals for RS-485 communication.
Communication
[DX-] communication Multi-drop connection enables up to 31 inverters to connect to one host equipment.
input/output
Half-duplex mode.
USB USB port Accessible from the front of the inverter.
connector USB connector: mini B, USB 2.0 Full Speed
[PA], [PB] Pulse generator Connection of 2-phase signals sent from a pulse generator.
2-phase signal input
[PGP], Pulse generator Power supply (+15 VDC, switchable to +12 VDC) to a PG.
Speed detection
[THC] connection For a PTC thermistor, the motor overheat protection level can be specified with Function
detection
code E32.
*1 Available soon
2-49
FRENIC- VG
3
Chapter 3
PREPARATION AND TEST RUN
This chapter describes the operating and storage environments, installation and wiring, typical connection
diagram, names and functions of keypad components, keypad operation, and test run procedure.
Contents
Chap. 3
Accessories - DC reactor (DCR)
(for inverters of 75 kW or above and LD-mode inverters of 55 kW)
- Instruction manual
3-1
The FRENIC-VG is available in two or three drive modes depending upon the inverter capacity: High
Duty (HD) and Low Duty (LD) modes or High Duty (HD), Medium Duty (MD) and Low Duty (LD)
modes. One of these modes should be selected to match the load property of your system.
Specifications in each mode are printed on the main nameplate.
High Duty: HD mode designed for heavy duty load applications.
Overload capability: 150% for 1 min, 200% for 3 s. Continuous ratings = Inverter
ratings
Medium Duty: MD mode designed for medium duty load applications.
Overload capability: 150% for 1 min. Continuous ratings = One rank higher capacity
of inverters
Low Duty: LD mode designed for light duty load applications.
Overload capability: 120% for 1 min. Continuous ratings = One rank or two ranks
higher capacity of inverters
SOURCE: Number of input phases (three-phase: 3PH), input voltage, input frequency, input
current
OUTPUT: Number of output phases, rated output voltage, output frequency range, rated output
capacity, rated output current, and overload capability
SCCR: Short-circuit capacity
MASS: Mass of the inverter in kilogram (for 30 kW or above)
SER. No.: Product number
28A123A0579E
Serial number of production lot
Production month
1 to 9: January to September
X, Y, or Z: October, November, or December
Production year: Last digit of year
If you suspect the product is not working properly or if you have any questions about your product,
contact your Fuji Electric representative.
3-2
3.1 Before Use
Chap. 3
Wiring guide
(a) FRN7.5VG1-2
(b) FRN220VG1-4
3-3
(2) Warning plates and label
3-4
3.2 Precautions for Using Inverters
Chap. 3
3.2.1 Installation environment
Install the inverter in an environment that satisfies the requirements listed in Chapter 2, Section 2.2
"Common Specifications."
3-5
3.2.2 Storage environment
The storage environment in which the inverter should be stored after purchase differs from the
installation environment. Store the inverter in an environment that satisfies the requirements listed
below.
[ 1 ] Temporary storage
Table 3.2-1 Storage and Transport Environments
Item Specifications
Storage temperature *1 -25 to +70°C Places not subjected to abrupt temperature changes or
Relative humidity 5 to 95% *2 condensation or freezing
Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive or flammable gases, oil mist,
vapor, water drops or vibration. The atmosphere must contain only a low level of salt. (0.01
mg/cm2 or less per year)
Atmospheric pressure 86 to 106 kPa (during storage)
70 to 106 kPa (during transportation)
*1 Assuming comparatively short time storage, e.g., during transportation or the like.
*2 Even if the humidity is within the specified requirements, avoid such places where the inverter will be subjected to
sudden changes in temperature that will cause condensation to form.
[ 2 ] Long-term storage
The long-term storage method of the inverter varies largely according to the environment of the
storage site. General storage methods are described below.
(1) The storage site must satisfy the requirements specified for temporary storage.
However, for storage exceeding three months, the surrounding temperature range should be
within the range from -10 to 30°C. This is to prevent electrolytic capacitors in the inverter from
deterioration.
(2) The package must be airtight to protect the inverter from moisture. Add a drying agent inside the
package to maintain the relative humidity inside the package within 70%.
(3) If the inverter has been installed to the equipment or panel at construction sites where it may be
subjected to humidity, dust or dirt, then temporarily remove the inverter and store it in the
environment specified in Table 3.2-1.
3-6
3.2 Precautions for Using Inverters
Chap. 3
(3) If more than one motor is to be connected to a single inverter, the wiring length should be the
sum of the length of the wires to the motors.
(4) Precautions for high frequency leakage currents
Max. 50 m
Max. 100 m Max. 400 m
For an inverter with an output circuit filter installed, the total secondary wiring length should be
100 m or less (400 m or less under the V/f control).
If further longer secondary wiring is required, consult your Fuji Electric representative.
(5) Precautions for surge voltage in driving a motor by an inverter (especially for 400 V class
motors)
If the motor is driven by a PWM-type inverter, surge voltage generated by switching the inverter
component may be superimposed on the output voltage and may be applied to the motor
terminals. Particularly if the wiring length is long, the surge voltage may deteriorate the
insulation resistance of the motor. Implement any of the following measures.
- Use a motor with insulation that withstands the surge voltage. (All Fuji standard motors feature
reinforced insulation.)
- Connect a surge suppressor unit (SSU50/100TA-NS) at the motor terminal.
- Connect an output circuit filter (OFL--A) to the output terminals (secondary circuits)
of the inverter.
- Minimize the wiring length between the inverter and motor (10 to 20 m or less).
(6) When an output circuit filter is inserted in the secondary circuit or the wiring between the
inverter and the motor is long, a voltage loss occurs due to reactance of the filter or wiring so that
the insufficient voltage may cause output current oscillation or a lack of motor output torque.
3-7
3.2.4 Precautions for connection of peripheral equipment
(1) Phase-advancing capacitors for power factor correction
Do not mount a phase-advancing capacitor for power factor correction in the inverter's input
(primary) or output (secondary) circuit. Mounting it in the input (primary) circuit takes no effect.
To correct the inverter power factor, use an optional DC reactor (DCR). Mounting it in the output
(secondary) circuit causes an overcurrent trip, disabling operation.
An overvoltage trip that occurs when the inverter is stopped or running with a light load is
assumed to be due to surge current generated by open/close of phase-advancing capacitors in the
power system. An optional DC/AC reactor (DCR/ACR) is recommended as a measure to be
taken at the inverter side.
Input current to an inverter contains a harmonic component that may affect other motors and
phase-advancing capacitors on the same power supply line. If the harmonic component causes
any problems, connect an optional DCR/ACR to the inverter. In some cases, it is necessary to
insert a reactor in series with the phase-advancing capacitors.
(2) Power supply lines (Application of a DC/AC reactor)
Use an optional DC reactor (DCR) when the capacity of the power supply transformer is 500
kVA or more and is 10 times or more the inverter rated capacity or when there are
thyristor-driven loads. If no DCR is used, the percentage-reactance of the power supply
decreases, and harmonic components and their peak levels increase. These factors may break
rectifiers or capacitors in the converter section of the inverter, or decrease the capacitance of the
capacitors.
If the input voltage unbalance rate is 2% to 3%, use an optional DCR/ACR.
Max voltage (V) - Min voltage (V)
Voltage unbalance (%) = × 67 (IEC 61800- 3)
Three - phase average voltage (V)
(3) Optional DCR for correcting the inverter input power factor (for suppressing harmonics)
To correct the inverter input power factor (to suppress harmonics), use an optional DCR. Using a
DCR increases the reactance of inverter’s power source so as to decrease harmonic components
on the power source lines and correct the power factor of the inverter.
• Select a DCR matching not the inverter capacity but the nominal applied motor capacity.
Applicable reactor models differ depending upon the selected HD, MD, or LD mode even
on the same type of inverters.
• Inverters of 75 kW or above and LD-mode inverters of 55 kW are provided together with a
DCR as standard. Be sure to connect the DCR to the inverter.
(4) PWM converter for correcting the inverter input power factor
Using a PWM converter (High power-factor, regenerative PWM converter, RHC series) corrects
the inverter power factor up to nearly "1." When combining an inverter with a PWM converter,
disable the main power down detection by setting the function code H76 to "0" (default). If the
main power down detection is enabled (H76 = 1), the inverter interprets the main power as being
shut down, ignoring an entry of a run command.
3-8
3.2 Precautions for Using Inverters
(5) Molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/earth
leakage circuit breaker (ELCB)
Install a recommended MCCB or RCD/ELCB (with overcurrent protection) in the primary
circuit of the inverter to protect the wiring. Since using an MCCB or RCD/ELCB with a lager
capacity than recommended ones breaks the protective coordination of the power supply system,
be sure to select recommended ones. Also select ones with short-circuit breaking capacity
suitable for the power source impedance.
Chap. 3
Molded Case Circuit Breaker (MCCB) and
Residual-Current-Operated Protective Device (RCD)/Earth Leakage Circuit Breaker (ELCB)
3-9
Molded Case Circuit Breaker (MCCB) and
Residual-Current-Operated Protective Device (RCD)/Earth Leakage Circuit Breaker (ELCB) (continued)
3-10
3.2 Precautions for Using Inverters
If no zero-phase current (earth leakage current) detective device such as a ground-fault relay is installed in the
upstream power supply line in order to avoid the entire power supply system's shutdown undesirable to
factory operation, install a residual-current-operated protective device (RCD)/earth leakage circuit breaker
(ELCB) individually to inverters to break the individual inverter power supply lines only.
Otherwise, a fire could occur.
Chap. 3
(6) Magnetic contactor (MC) in the inverter input (primary) circuit
Avoid frequent ON/OFF operation of the magnetic contactor (MC) in the input circuit; otherwise,
3-11
3.2.5 Noise reduction
If noise generated from the inverter affects other devices, or that generated from peripheral equipment
causes the inverter to malfunction, follow the basic measures outlined below.
(1) If noise generated from the inverter affects the other devices through power wires or grounding
wires:
- Isolate the grounding terminals of the inverter from those of the other devices.
- Connect a noise filter to the inverter power wires.
- Isolate the power system of the other devices from that of the inverter with an insulated
transformer.
- Decrease the inverter's carrier frequency (F26). (See Note below.)
(2) If induction or radio noise generated from the inverter affects other devices:
- Isolate the main circuit wires from the control circuit wires and other device wires.
- Put the main circuit wires through a metal conduit pipe, and connect the pipe to the ground
near the inverter.
- Install the inverter into the metal panel and connect the whole panel to the ground.
- Connect a noise filter to the inverter's power wires.
- Decrease the inverter's carrier frequency (F26). (See Note below.)
(3) When implementing measures against noise generated from peripheral equipment:
- For inverter's control signal wires, use twisted or shielded-twisted wires. When using
shielded-twisted wires, connect the shield of the shielded wires to the common terminals of
the control circuit.
- Connect a surge absorber in parallel with magnetic contactor's coils or other solenoids (if any).
Note Running a permanent magnet synchronous motor (PMSM) at a low carrier frequency may heat
the permanent magnet due to the output current harmonics, resulting in demagnetization. When
decreasing the carrier frequency setting, be sure to check the allowable carrier frequency of the motor.
3-12
3.3 Mounting and Wiring the Inverter
Chap. 3
Item Specifications
Site location Indoors
Surrounding temperature -10 to +50°C (Note 1)
(Note 1) When inverters are mounted side-by-side without any clearance between them (22 kW or below), the surrounding
temperature should be within the range from -10 to +40°C.
(Note 2) Do not install the inverter in an environment where it may be exposed to lint, cotton waste or moist dust or dirt which
will clog the heat sink of the inverter. If the inverter is to be used in such an environment, install it in a dustproof
panel of your system.
(Note 3) If you use the inverter in an altitude above 1000 m, you should apply an output current derating factor as listed in
Table 3.3-2.
3-13
3.3.2 Installing the Inverter
(1) Mounting base
Install the inverter on a base made of metal or other non-flammable material.
Do not mount the inverter upside down or horizontally.
(2) Clearances
Ensure that the minimum clearances indicated in Figure 3.3-1 and Table 3.3-3
are maintained at all times. When mounting the inverter in the panel of your
system, take extra care with ventilation inside the panel as the surrounding
temperature easily rises. Do not mount the inverter in a small panel with poor
ventilation.
Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign
materials from getting into the inverter or from accumulating on the heat sink.
Otherwise, a fire or accident could occur.
3-14
3.3 Mounting and Wiring the Inverter
To utilize external cooling for inverters with a capacity of 30 kW or above, change the positions of the
top and bottom mounting bases from the edge to the center of the inverter as shown below (Figure
3.3-3).
Screws differ in size and count for each inverter. Refer to the table below.
For the panel cutting size, refer to Chapter 2, Section 2.3 "External Dimensions."
Table 3.3-4 Screw Size, Count and Tightening Torque
Chap. 3
Tightening
Base fixing screw Case fixing screw
Inverter type torque
(Screw size and q'ty) (Screw size and q'ty)
(N·m)
M6 × 20
FRN75VG1-2 M5 ×12 M5 × 12
FRN90VG1-4/FRN110VG1-4 7 pcs each for upper and lower sides 7 pcs for upper side 3.5
M5 × 16 M5 × 16
FRN132VG1-4/FRN160VG1-4 3.5
7 pcs each for upper and lower sides 7 pcs for upper side
FRN90VG1-2 M5 × 16 M5 × 16
FRN200VG1-4/FRN220VG1-4 8 pcs each for upper and lower sides 8 pcs for upper side 3.5
M5 × 16 M5 × 16
FRN280VG1-4/FRN315VG1-4 2 pcs each for upper and lower sides 2 pcs each for upper and lower sides 3.5
FRN355VG1-4/FRN400VG1-4 M6 × 20 M6 × 20
6 pcs each for upper and lower sides 6 pcs each for upper and lower sides 5.8
M8 × 20 M8 × 20
FRN500VG1-4/FRN630VG1-4 13.5
8 pcs each for upper and lower sides 8 pcs each for upper and lower sides
1) Remove all of the base fixing screws and the case fixing screws from the top of the inverter.
2) Move the top mounting base to the center of the inverter and secure it to the case fixing screw holes
with the base fixing screws. (After changing the position of the top mounting base, some screws
may be left unused.)
3) Remove the base fixing screws from the bottom of the inverter, move the bottom mounting base to
the center of the inverter, and secure it with the base fixing screws, just as in step 2). (Inverters with
a capacity of 220 kW or below have no case fixing screws on the bottom.)
Figure 3.3-3 Changing the Positions of the Top and Bottom Mounting Bases
When changing the positions of the top and bottom mounting bases, use only the specified screws.
Otherwise, a fire or accident could occur.
3-15
3.3.3 Wiring
Follow the procedure below. (In the following description, the inverter has already been installed.)
In tables given in this manual, inverter types are denoted as "FRN_ _ _VG1-2/4.
3.3.3.1 Removing and mounting the front cover and the wiring guide
Be sure to disconnect the USB cable from the USB connector before removing the front cover.
Otherwise, a fire or accident could occur.
Figure 3.3-4 Removing the Front Cover and the Wiring Guide (FRN11VG1-2)
3-16
3.3 Mounting and Wiring the Inverter
Chap. 3
Use crimp terminals covered with an insulation sheath or with an insulation tube. The recommended
wire sizes for the main circuits are examples of using a single HIV wire (for 75°C) at a surrounding
temperature of 50°C.
When the inverter power is ON, a high voltage is applied to the following terminals.
Main circuit terminals: L1/R, L2/S, L3/T, P1, P(+), N(-), DB, U, V, W, R0, T0, R1, T1, AUX-contact (30A, 30B, 30C,
Y5A, Y5C)
Insulation level
Main circuit ― Enclosure : Basic insulation (Overvoltage category III, Pollution degree 2)
Main circuit ― Control circuit : Reinforced insulation (Overvoltage category III, Pollution degree 2)
Relay output ― Control circuit : Reinforced insulation (Overvoltage category II, Pollution degree 2)
An electric shock may occur.
3-17
Table 3.3-6 Recommended Wire Sizes
Recommended wire size (mm2 )
Power supply
Nominal
Inverter type
voltage
5.5
11 FRN11VG1-2 -- -- 5.5 14 8.0 8.0
15 FRN15VG1-2 -- -- 14
14 22 8.0 14
18.5 FRN18.5VG1-2 -- --
22
22 FRN22VG1-2 -- -- 22 38 *1 22
14
30 FRN30VG1-2 -- -- 38
38 60 38
37 FRN37VG1-2 FRN30VG1-2 -- 60
45 FRN45VG1-2 FRN37VG1-2 -- 60 60
100 100
55 FRN55VG1-2 FRN45VG1-2 -- 100 22 100
75 FRN75VG1-2 FRN55VG1-2 -- 150 *2 150 *2 150
90 FRN90VG1-2 FRN75VG1-2 -- 150 -- 150 200
110 -- FRN90VG1-2 -- 200 38 200 250
3.7 FRN3.7VG1-4 -- --
2.0
5.5 FRN5.5VG1-4 -- -- 2.0 2.0 2.0
2.0
7.5 FRN7.5VG1-4 -- --
11 FRN11VG1-4 -- -- 3.5 3.5 3.5
3.5
15 FRN15VG1-4 -- -- 3.5 5.5
5.5
18.5 FRN18.5VG1-4 -- -- 8.0 *3 5.5
5.5 5.5
22 FRN22VG1-4 -- -- 14 8.0 *3 8.0 *3
30 FRN30VG1-4 -- -- 14
14 22 14
37 FRN37VG1-4 FRN30VG1-4 -- 8.0
22
45 FRN45VG1-4 FRN37VG1-4 -- 22
22 38
55 FRN55VG1-4 FRN45VG1-4 -- 38 38
Three-phase 400 V
75 FRN75VG1-4 FRN55VG1-4 -- 38 14 60
60
90 FRN90VG1-4 FRN75VG1-4 -- 60
100
110 FRN110VG1-4 FRN90VG1-4 FRN90VG1-4
100 100
132 FRN132VG1-4 FRN110VG1-4 FRN110VG1-4 22
150
160 FRN160VG1-4 FRN132VG1-4 FRN132VG1-4 150
150
200 FRN200VG1-4 FRN160VG1-4 FRN160VG1-4
200 250
220 FRN220VG1-4 FRN200VG1-4 FRN200VG1-4 200
250 -- -- FRN220VG1-4 38 250 325
-- FRN220VG1-4 -- 250 -- 150x2
280
FRN280VG1-4 -- -- 200x2
325
315 FRN315VG1-4 -- FRN280VG1-4 150x2
60
355 FRN355VG1-4 FRN280VG1-4 FRN315VG1-4 200x2 250x2
200x2
400 FRN400VG1-4 FRN315VG1-4 FRN355VG1-4
250x2 325x2
450 -- FRN355VG1-4 FRN400VG1-4 250x2
500 FRN500VG1-4 FRN400VG1-4 -- 325x2 100 325x2
325x3
630 FRN630VG1-4 FRN500VG1-4 -- 325x3 325x3
710 -- FRN630VG1-4 -- 250x4 325x4 325x4
*1 Use the crimp terminal model No. 38-6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*2 When using 150 mm2 wires for main circuit terminals of FRN55VG1-2 (LD mode), use CB150-10 crimp terminals
designed for low voltage appliances in JEM1399.
*3 Use the crimp terminal model No. 8-L6 manufactured by JST Mfg. Co., Ltd., or equivalent.
3-18
3.3 Mounting and Wiring the Inverter
Screw specifications
Terminals common to all inverter types Recommended wire size (mm2)
Chap. 3
Screw size Tightening torque (N·m)
Control circuit terminals M3 0.7 1.25 *
* Using wires exceeding the recommended sizes may lift the front cover depending upon the number of wires used,
3-19
(2) Main circuit terminals
3-20
3.3 Mounting and Wiring the Inverter
Chap. 3
PREPARATION AND TEST RUN
3-21
3.3.3.4 Wiring precautions
Follow the rules below when performing wiring for the inverter.
(1) Make sure that the source voltage is within the rated voltage range specified on the nameplate.
(2) Be sure to connect the three-phase power wires to the main circuit power input terminals L1/R,
L2/S and L3/T of the inverter. If the power wires are connected to other terminals, the inverter
will be damaged when the power is turned ON.
(3) Always connect the grounding terminal to prevent electric shock, fire or other disasters and to
reduce electric noise.
(4) Use crimp terminals covered with insulated sleeves for the main circuit terminal wiring to ensure
a reliable connection.
(5) Keep the power supply wiring (primary circuit) and motor wiring (secondary circuit) of the main
circuit, and control circuit wiring as far away as possible from each other.
(6) After removing a screw from the main circuit terminal block, be sure to restore the screw even if
no wire is connected.
(7) Use the wiring guide to separate wiring. For inverters with a capacity of 7.5 kW or below, the
wiring guide separates the main circuit wires and the control circuit wires. For inverters with a
capacity of 11 to 22 kW, it separates the upper and lower main circuit wires, and control circuit
wires. Be careful about the wiring order.
FRN7.5VG1-2 FRN22VG1-2
Clip-off sections
3-22
3.3 Mounting and Wiring the Inverter
Chap. 3
PREPARATION AND TEST RUN
Clip-off sections
If the inverter output wire size is 22 mm2, remove clip-off section c; if it is 38 mm2,
remove clip-off section d before wiring.
(8) In some types of inverters, the wires from the main circuit terminal block cannot be straight
routed. Route such wires as shown below so that the front cover is set into place.
(9) For inverters with a capacity of 500 kW or 630 kW, two L2/S input terminals are arranged
vertically to the terminal block. When connecting wires to these terminals, use the bolts, washers
and nuts that come with the inverter, as shown below.
3-23
• When wiring the inverter to the power source, insert a recommended molded case circuit breaker (MCCB) or
residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent
protection) in the path of each pair of power lines to inverters. Use the recommended devices within the
recommended current capacity.
• Be sure to use wires in the specified size.
• Tighten terminals with specified torque.
Otherwise, a fire could occur.
• When there is more than one combination of an inverter and motor, do not use a multicore cable for the purpose of
handling their wirings together.
• Do not connect a surge killer to the inverter's output (secondary) circuit.
Doing so could cause a fire.
• Ground the inverter in compliance with the national or local electric code.
• Be sure to ground the inverter's grounding terminals G.
Otherwise, an electric shock or fire could occur.
• Qualified electricians should carry out wiring.
• Be sure to perform wiring after shutting down the power.
Otherwise, electric shock could occur.
• Be sure to perform wiring after installing the inverter unit.
Otherwise, electric shock or injuries could occur.
• Ensure that the number of input phases and the rated voltage of the product match the number of phases and the
voltage of the AC power supply to which the product is to be connected.
Otherwise, a fire or an accident could occur.
• Do not connect the power source wires to inverter output terminals (U, V, and W).
Doing so could cause fire or an accident.
3-24
3.3 Mounting and Wiring the Inverter
Chap. 3
P DB 2
1
(THR)
(G) P N
Braking unit DBR (option) *6
(option (G)
2
P(+) N(-) (CM)
Main circuit
*1 G Grounding P1 P(+) DB N(-)
Grounding *8
Power supply MCCB or *2 terminal G
terminal
RCD/ELCB MC
200 V class series F
U
200 to 230 V L1/R U
R V M
50/60 Hz L2/S C V
W 3
400 V class series L3/T W
380 to 480 V
50/60 Hz
*11 Inverter unit
Auxiliary control power input - Power switching connector
*3
R0 FRENIC-VG
T0
(CN UX)
- Fan power supply switching connector
R1 (CN R)/(CN W)
Auxiliary fan power input
*4 T1
1 *9
[11] SW6 15V 12V
*12
*9 [Ai1]
(+) *14 *9
Analog input 1 0V
Input signal off PGP
(PGP)
(-) PGM
*12 Voltage input for (PGM)
*9 frequency setting PA PG
[Ai2] (PA)
0 to +10 VDC
Analog input 2 (+) Current input for (PB) PB
Input signal off SS.E
[M] SW3 frequency setting
(-) 4 to 20 mA DC E
+24VDC 0V
(PS) *14
(EN1)
Open collector
(EN2)
output (FA)
*16 (FB)
SINK Complementary
Safety switch output SW7, SW8 (CM)
(PLC) *12
*14
*12 SW1 0V
30C *10
SOURCE
DX+
Data transmission
DX- (RS-485)
USB connector
SW4
*12
3-25
(Note 1) Install a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device
(RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection function) in the primary circuit of the
inverter to protect wiring. Ensure that the circuit breaker capacity is equivalent to or lower than the recommended
capacity.
(Note 2) Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart from the
MCCB or RCD/ELCB, when necessary.
Connect a surge absorber in parallel when installing a coil such as the MC or solenoid near the inverter.
(Note 3) To retain an alarm output signal ALM issued on inverter's programmable output terminals by the protective function
or to keep the keypad alive even if the main power has shut down, connect these terminals to the power supply lines.
Without power supply to these terminals, the inverter can run.
(Note 4) Normally no need to be connected. Use these terminals when the inverter is equipped with a high power-factor,
regenerative PWM converter (RHC series).
(Note 5) When connecting an optional DC reactor (DCR), remove the jumper bar from the main circuit terminals P1 and P(+).
Inverters of 75 kW or above and LD-mode inverters of 55 kW come with a DCR as standard. Be sure to connect the
DCR.
Use a DCR when the capacity of the power supply transformer exceeds 500 kVA and is 10 times or more the inverter
rated capacity, or when there are thyristor-driven loads in the same power supply line.
(Note 6) Inverters of 55 kW or below (200 V class series) and those of 160 kW or below (400 V class series) have a built-in
braking transistor, allowing a braking resistor (DBR) to be directly connected between terminals P(+) and DB.
(Note 7) When connecting an optional braking resistor (DBR) to inverters of 75 kW or above (200 V class series) or those of
200 kW or above (400 V class series), be sure to use an optional braking unit (BU) together.
Connect the BU between terminals P(+) and N(-). Auxiliary terminals [1] and [2] have polarity, so make connection
as shown in the connection diagram.
(Note 8) A grounding terminal for a motor. It is recommended that the motor be grounded via this terminal for suppressing
inverter noise.
(Note 9) For wiring enclosed with , use twisted or shielded wires.
In principle, the shielded sheath of wires should be connected to ground. If the inverter is significantly affected by
external induction noise, however, connection to 0V ([M], [11], [THC]) or 0V ([CM], (PGM)) may be effective to
suppress the influence of noise.
Keep the control circuit wiring away from the main circuit wiring as far as possible (recommended: 10 cm or more).
Never install them in the same wire duct. When crossing the control circuit wiring with the main circuit wiring, set
them at right angles.
(Note 10) The connection diagram shows factory default functions assigned to digital input terminals [X1] to [X9], transistor
output terminals [Y1] to [Y4], and relay contact output terminals [Y5A/C].
(Note 11) Switching connectors in the main circuits. For details, refer to Section 3.3.3.7 "Switching connectors."
(Note 12) Slide switches on the control printed circuit board (control PCB). Use these switches to customize the inverter
operations. For details, refer to Section 3.3.3.9 "Setting up the slide switches."
(Note 13) The cooling fan power supply for motors of 7.5 kW or less is single-phase. Connect terminals [FU] and [FV].
For motors of 7.5 kW or less (400 V class series), the power voltage/frequency rating of the cooling fan is 200 V/50
Hz or 200-230 V/60 Hz. For motors of 11 kW or above (400 V class series), it is 400-420 V/50 Hz or 400-440 V/60
Hz. To use the fan with power voltage other than the above specifications, a transformer is necessary.
(Note 14) 0V ([M], [11], [THC]) and 0V ([CM], (PGM)) are insulated inside the inverter unit.
(Note 15) Use the auxiliary contact (manual reset) of the thermal relay to trip the MCCB or MC.
(Note 16) Jumper bars are mounted between safety terminals [EN1]/[EN2] and [PS] by factory default. To use the safety
function, remove the jumper bars before connection of safety devices.
3-26
3.3 Mounting and Wiring the Inverter
Chap. 3
The grounding terminal for inverter enclosure should be grounded as follows:
1) Ground the inverter in compliance with the national or local electric code.
2) Use a thick grounding wire with a large surface area and keep the wiring length as short as possible.
Be sure to connect an optional DC reactor (DCR) when the capacity of the power supply transformer exceeds
500 kVA and is 10 times or more the inverter rated capacity.
Otherwise, a fire could occur.
3-27
DC braking resistor terminals P(+) and DB (Inverters of 55 kW or below for 200 V class
series and those of 160 kW or below for 400 V class series)
1) Connect an optional DBR to terminals P(+) and DB.
2) Arrange the DBR and inverter so that the wiring length comes to 5 m or less and twist the two DBR
wires or route them together in parallel.
When connecting a DC braking resistor (DBR), never connect it to terminals other than terminals P(+) and
DB.
Otherwise, a fire could occur.
3-28
3.3 Mounting and Wiring the Inverter
Main circuit power input terminals L1/R, L2/S, and L3/T (three-phase input)
The three-phase input power lines are connected to these terminals.
1) For safety, make sure that the molded case circuit breaker (MCCB) or magnetic contactor (MC) is
turned OFF before wiring the main circuit power input terminals.
2) Connect the main circuit power supply wires (L1/R, L2/S and L3/T) to the input terminals of the
inverter via an MCCB or residual-current-operated protective device (RCD)/earth leakage circuit
Chap. 3
breaker (ELCB)*, and an MC if necessary.
It is not necessary to align phases of the power supply wires and the input terminals of the inverter
with each other.
It is recommended to insert a manually operable magnetic contactor (MC) that allows you to
disconnect the inverter from the power supply in an emergency (e.g., when the protective
function is activated), preventing a failure or accident from causing secondary disasters.
3-29
When connecting a PWM converter with an inverter, do not connect the power supply line
directly to terminals R0 and T0. If a PWM is to be connected, insert an insulation transformer
or auxiliary B contacts of a magnetic contactor at the power supply side.
For connection examples at the PWM converter side, refer to Chapter 8, Section 8.5.2 "Power
regenerative PWM converters, RHC series."
3-30
3.3 Mounting and Wiring the Inverter
Chap. 3
change the jumper to U2.
For the switching instructions, see Figures 3.3-7 and 3.3-8.
CN UX (red) CN UX (red)
Connector configuration
398 to 440 V/50 Hz, 430 to 480 V/60 Hz 380 to 398 V/50 Hz
Power source voltage
(Factory default) 380 to 430 V/60 Hz
CN UX (red)
CN UX (red)
Connector configuration
398 to 440 V/50 Hz, 430 to 480 V/60 Hz 380 to 398 V/50 Hz,
Power source voltage
(Factory default) 380 to 430 V/60 Hz
The allowable power input voltage fluctuation is within -15% to +10% of the power source
voltage.
3-31
Fan power supply switching connectors (CN R and CN W), for inverters of 37 kW or above
(200 V class series) and those of 75 kW or above (400 V class series)
The standard FRENIC-VG series accepts DC-linked power input in combination with a PWM
converter. The 200 V class series with 37 kW or above and 400 V class series with 75 kW or above,
however, contain AC-driven components such as AC fans. To supply AC power to those components,
exchange the CN R and CN W connectors as shown below and connect the AC power line to the
auxiliary fan power input terminals (R1, T1).
For the switching instructions, see Figures 3.3-7 and 3.3-8.
Connector configuration
CN R CN W
CN W (red) CN R (white)
(white) (red)
When using terminals R1 and T1
When not using terminal R1 or T1
Use conditions (Factory default) • Feeding the DC-linked power
• Combined with a PWM converter
By factory default, the fan power supply switching connectors CN R and CN W are set on
the FAN and NC positions, respectively. Do not exchange them unless you drive the
inverter with a DC-linked power supply.
Wrong configuration of these switching connectors cannot drive the cooling fans, causing a
heat sink overheat alarm 0h1 or a charger circuit alarm pbf.
3-32
3.3 Mounting and Wiring the Inverter
Power switching
connectors (CN UX)
Keypad enclosure
Fan power
supply switching
connectors
Chap. 3
(CN R and
CN W)
Auxiliary fan
power input
terminals
Auxiliary
Auxiliary
power input
power input
terminals
terminals
Fan power
supply
Auxiliary fan power input
switching
terminals
connectors
(CN R and
Power switching CN W)
connectors (CN UX)
Figure 3.3-7 Location of Switching Connectors and Auxiliary Power Input Terminals
3-33
3.3.3.8 Detailed functions of control circuit terminals
In general, the covers of the control signal wires are not specifically designed to withstand a high voltage (i.e.,
reinforced insulation is not applied). Therefore, if a control signal wire comes into direct contact with a live
conductor of the main circuit, the insulation of the cover might break down, which would expose the signal
wire to a high voltage of the main circuit. Make sure that the control signal wires will not come into contact
with live conductors of the main circuit.
Failure to observe these precautions could cause electric shock or an accident.
Noise may be emitted from the inverter, motor and wires. Take appropriate measures to prevent the nearby
sensors and devices from malfunctioning due to such noise.
It takes a maximum of 5 seconds to establish the input/output of the control circuit after the main power is
turned ON. Take appropriate measures, such as external timers.
An accident could occur.
Table 3.3-8 lists the symbols, names and functions of the control circuit terminals. The wiring to the
control circuit terminals differs depending upon the setting of the function codes, which reflects the
use of the inverter. Route wires properly to reduce the influence of noise.
Table 3.3-8 Symbols, Names and Functions of the Control Circuit Terminals
Classifi-
cation
[13] Power supply Power supply (+10 VDC) for an external speed command potentiometer.
for the (Variable resistor: 1 to 5kΩ)
potentiometer The potentiometer of 1/2 W rating or more should be connected.
[12] Analog setting (1) The speed is commanded according to the external voltage input.
voltage input • 0 to ±10 VDC/0 to maximum speed
(2) Hardware specifications
• Input impedance: 10kΩ
• The maximum input is ±15 VDC, however, the voltage higher than ±10
VDC is regarded as ±10 VDC.
[Ai1] Analog input 1 (1) Analog input voltage from external equipment.
[Ai2] Analog input 2 Possible to assign various signal functions (Input signal off, Auxiliary speed
setting 1, Torque limiter (level 1, etc.), selected with Function codes E49 and
E50 to these terminals. For details, refer to Chapter 4, Section 4.2 "Function
Codes."
Analog input
3-34
3.3 Mounting and Wiring the Inverter
Classifi- Table 3.3-8 Symbols, Names and Functions of the Control Circuit Terminals (Continued)
cation
Symbol Name Functions
- Since low level analog signals are handled, these signals are especially susceptible to the external noise
effects. Route the wiring as short as possible (within 20 m) and use shielded wires. In principle, ground
the shielded sheath of wires; if effects of external inductive noises are considerable, connection to
Chap. 3
terminal [11] may be effective. As shown in Figures 3.3-9 and 3.3-10, be sure to ground the single end of
the shield to enhance the shield effect.
- Use a twin-contact relay for low level signals if the relay is used in the control circuit. Do not connect the
relay's contact to terminal [11] or [M].
Figure 3.3-9 Connection of Shielded Wire Figure 3.3-10 Example of Electric Noise Reduction
[FWD] Run forward (1) When terminals [FWD] and [CM] are closed, the motor runs in the forward direction;
command when they are opened, the motor decelerates to a stop.
Digital input
(2) Input mode, i.e. SINK/SOURCE, is changeable by using the slide switch SW1. (Refer
to Section 3.3.3.9 "Setting up the slide switches."
[REV] Run reverse (1) When terminals [REV] and [CM] are closed, the motor runs in the reverse direction;
command when they are opened, the motor decelerates to a stop.
(2) Input mode, i.e. SINK/SOURCE, is changeable by using the slide switch SW1. (Refer
to Section 3.3.3.9 "Setting up the slide switches."
[X1] Digital input 1 (1) Various signals such as "Coast to a stop," "Enable external alarm trip," and "Select
multistep speed" can be assigned to these terminals by setting Function codes E01 to
[X2] Digital input 2
E09. For details, refer to Chapter 4, Section 4.2 "Function Codes."
[X3] Digital input 3 (2) Input mode, i.e. SINK/SOURCE, is changeable by using the slide switch SW1. (Refer
[X4] Digital input 4 to Section 3.3.3.9 "Setting up the slide switches."
(3) Switches the logic value (1/0) for ON/OFF of the terminals [X1] to [X9]. If the logic
[X5] Digital input 5 value for ON of the terminal [X1] is 1 in the normal logic system, for example, OFF is
[X6] Digital input 6 1 in the negative logic system and vice versa.
(Digital input circuit specifications)
[X7] Digital input 7
[X8] Digital input 8
Item Min. Max.
[X9] Digital input 9
Operating voltage ON level 0V 2V
(SINK) OFF level 22 V 27 V
Operating voltage ON level 22 V 27 V
(SOURCE) OFF level 0V 2V
Operating current at ON
− 4.5 mA
(Input voltage is at 0 V)
Allowable leakage current at
− 0.5 mA
OFF
3-35
Classifi- Table 3.3-8 Symbols, Names and Functions of the Control Circuit Terminals (Continued)
cation
Symbol Name Functions
[EN1] Enable input (1) When [EN1]-[PS] or [EN2]-[PS] is opened (OFF), the inverter output transistor stops
its operation. (Safe Torque Off, STO)
[EN2]
To enable the STO function, remove the jumper bars.
(2) The input mode of terminals [EN1] and [EN2] is fixed at SOURCE. It cannot be
switched to SINK.
(3) When not using the Enable input function, short the circuit between [EN1]-[PS] and
[EN2]-[PS] with jumper bars (that is, keep the short bars connected).
(Terminal EN circuit specification)
<Control circuit>
6.6kW
CM
[PS] [EN] terminal Power terminal for terminals [EN1] and [EN2].
power This terminal outputs +24 VDC (Reference for terminal [CM]).
Digital input
[PLC] PLC signal (1) Connects to PLC output signal power supply.
power Rated voltage: +24 VDC (Allowable range: +22 to +27 VDC), Maximum 100 mA DC
(2) This terminal also supplies a power to the load connected to the transistor output
terminals. Refer to "Transistor output" described later in this table for more.
[CM] Digital input Two common terminals for digital input signals
common Electrically isolated from terminals [11], [M], and [CMY].
Using a relay contact to turn [FWD], [REV], or [X1] to [X9] ON or OFF
Figure 3.3-12 shows two examples of a circuit configuration that uses a relay contact to turn control signal
input [X1] to [X9], [FWD], or [REV] ON or OFF. In circuit (a), the slide switch is turned to SINK, whereas in
circuit (b) it is turned to SOURCE.
Note: To configure this kind of circuit, use a highly reliable relay.
(Recommended product: Fuji control relay Model HH54PW.)
+24 VDC
SOURCE SOURCE
[X1] to [X9], [X1] to [X9],
[FWD], [REV] Photocoupler [FWD], [REV] Photocoupler
[CM] [CM]
(a) With the switch turned to SINK (b) With the switch turned to SOURCE
Figure 3.3-12 Circuit Configuration Using a Relay Contact
3-36
3.3 Mounting and Wiring the Inverter
Classifi- Table 3.3-8 Symbols, Names and Functions of the Control Circuit Terminals (Continued)
cation
Symbol Name Functions
Using a programmable logic controller (PLC) to turn [FWD], [REV], or [X1] to [X9] ON or OFF
Figure 3.3-13 shows two examples of a circuit configuration that uses a programmable logic controller
(PLC) to turn control signal input [X1] to [X9], [FWD], or [REV] ON or OFF. In circuit (a), the slide switch
Chap. 3
is turned to SINK, whereas in circuit (b) it is turned to SOURCE.
In circuit (a) below, short-circuiting or opening the transistor's open collector circuit in the PLC using an
external power supply turns ON or OFF control signal [FWD], [REV], or [X1] to [X9]. When using this type
of circuit, observe the following:
Programmable Programmable
<Control circuit> logic controller <Control circuit>
logic controller
+24 VDC
+24 VDC
SOURCE SOURCE
[X1] to [X9], [X1] to [X9],
[FWD], [REV] Photocoupler [FWD], [REV] Photocoupler
[CM] [CM]
(a) With the switch turned to SINK (b) With the switch turned to SOURCE
Figure 3.3-13 Circuit Configuration Using a PLC
For details about the slide switch setting, refer to Section 3.3.3.9 "Setting up the slide switches."
[Ao1] Analog (1) Output of monitor signals with analog voltage 0 to ±10 VDC.
output 1 Various signals such as "Detected speed," "Speed setting," and "Torque current
[Ao2] Analog command" can be assigned to these terminals by setting Function codes E67 to E71.
output 2 For details, refer to Chapter 4, Section 4.2 "Function Codes."
Analog output
3-37
Classifi- Table 3.3-8 Symbols, Names and Functions of the Control Circuit Terminals (Continued)
cation
Symbol Name Functions
[Y1] Transistor (1) Various signals such as "Inverter running," "Speed valid," and "Speed agreement" can
output 1 be assigned to these terminals by setting Function codes E15 to E18. For details, refer
to Chapter 4, Section 4.2 "Function Codes."
[Y2] Transistor
output 2 (2) Switches the logic value (1/0) for ON/OFF of the terminals between [Y1] to [Y4], and
[CMY]. If the logic value for ON between [Y1] to [Y4] and [CMY] is 1 in the normal
[Y3] Transistor logic system, for example, OFF is 1 in the negative logic system and vice versa.
output 3
[Y4] Transistor (Transistor output circuit specification)
output 4
<Control circuit>
Photocoupler
Item Max.
Current
Operation ON level 2V
[Y1]
to voltage OFF level 27 V
[Y4]
Voltage
31 to 35 V Maximum current at ON 50 mA
[CMY]
Leakage current at OFF 0.1 mA
[Y1]
to SINK input [Y1]
[Y4] to
31 to [Y4]
35 V 31 to
+24 VDC
[CMY] 35 V
[CMY] SOURCE input
C0
3-38
3.3 Mounting and Wiring the Inverter
Classifi- Table 3.3-8 Symbols, Names and Functions of the Control Circuit Terminals (Continued)
cation
Symbol Name Functions
[Y5A/C] General purpose (1) A general-purpose relay contact output usable as well as the function of the
relay output transistor output terminal [Y1], [Y2], [Y3] or [Y4].
Contact rating: 250 VAC 0.3 A, cos φ = 0.3, 48 VDC, 0.5 A
Chap. 3
(2) Switching of the normal/negative logic output is applicable to the following two
contact output modes: "Active ON" (Terminals [Y5A] and [Y5C] are closed
Relay output
(excited) if the signal is active.) and "Active OFF" (Terminals [Y5A] and [Y5C]
are opened (non-excited) if the signal is active while they are normally closed.).
port 2 (For setting of the terminating resistor, refer to Section 3.3.3.9 "Setting up the slide
(Terminals switches.")
on control PCB)
USB USB port A USB port connector (mini B) that connects an inverter to a computer. FRENIC-VG
connector (On the keypad) Loader (inverter support software*) running on the computer supports editing the
function codes, transferring them to the inverter, verifying them, test-running an
inverter and monitoring the inverter running status.
* FRENIC-VG Loader (free version) is available as an install from the CD-ROM (that
comes with the inverter as an accessory) or as a free download from our website at:
http://www.fujielectric.com/products/inverter/download/
The free version supports editing, transferring and verifying of function codes and
the traceback function.
[PA] Pulse generator The PG interface uses a complementary output mode.
2-phase signal [PA]: Input terminal for A phase of the pulse generator
[PB]
input [PB]: Input terminal B phase of the pulse generator
When 12V power supply is in use: H level ≥ 9V, L level ≤ 1.5V
When 15V power supply is in use: H level ≥ 12V, L level ≤ 1.5V
Input pulse frequency: 100 kHz or below, Duty: 50 ±10%
Wiring length (as a guide): 100 m or less
Speed detection
(Note) False detection may occur due to noise. Make the wiring length as short as
possible and take sufficient noise control measures.
[PGP] Pulse generator Power supply terminal for a pulse generator.
power supply Output: +12 VDC ±10% or +15 VDC ±10%
Maximum current: 270 mA
(For output voltage switch SW6, refer to Section 3.3.3.9 "Setting up the slide
switches.")
[PGM] Common Common terminal for pulse generator power/signal.
terminal Electrically isolated from terminals [11], [M] and [CMY].
Not electrically isolated from terminal [CM], but not equivalent voltage.
3-39
Classifi- Table 3.3-8 Symbols, Names and Functions of the Control Circuit Terminals (Continued)
cation
Symbol Name Functions
[FA] Pulse generator (1) This outputs pulse generator signals with frequency divided to 1/n (where, n is
output programmable with Function code E29).
[FB]
(2) Switchable between open collector and complementary (equivalent to the voltage
on the [PGP] terminal) transistor outputs.
(For switching, refer to Section 3.3.3.9 "Setting up the slide switches.")
<Control circuit>
<Control circuit>
P
FA, FB PGP
15kΩ
FA, FB
CM
CM 10Ω
CM
CM
3-40
3.3 Mounting and Wiring the Inverter
Chap. 3
Cable tie
Section A
Details of Section A
Figure 3.3-17 Wiring Route and Fixing Position for the Control Circuit Wires
- Route the wiring of the control circuit terminals as far from the wiring of the main circuit
as possible. Otherwise electric noise may cause malfunctions.
- Fix the control circuit wires with a cable tie inside the inverter to keep them away from the
live parts of the main circuit (such as the terminal block of the main circuit).
3-41
3.3.3.9 Setting up the slide switches
Before changing the switches or touching the control circuit terminal symbol plate, turn OFF the power and
wait at least five minutes for inverters of 22 kW or below, or at least ten minutes for those of 30 kW or
above. Make sure that the LED monitor and charging lamp are turned OFF. Further, make sure, using a
multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has
dropped to the safe level (+25 VDC or below).
An electric shock may result if this warning is not heeded as there may be some residual electric charge
in the DC bus capacitor even after the power has been turned OFF.
Switching the slide switches located on the control PCB allows you to customize the operation mode
of the analog output terminals, digital I/O terminals, and communications ports. The locations of those
switches are shown in Figure 3.3-18 "Location of the Slide Switches on the Control PCB."
To access the slide switches, remove the front cover so that you can see the control PCB. For inverters
with a capacity of 30 kW or above, open also the keypad enclosure.
For details on how to remove the front cover and how to open and close the keypad enclosure,
refer to Section 3.3.3.1 "Removing and mounting the front cover and the wiring guide."
Switch Function
Switches the service mode of the digital input terminals between SINK and SOURCE.
SW1 ▪ This switches the input mode of digital input terminals [X1] to [X9], [FWD] and [REV] to be used as
the SINK or SOURCE mode.
▪ Factory default: SINK
SW2 Reserved for particular manufacturers.
Switches the input mode of the analog input terminal [Ai2] between voltage and current.
Switches the terminating resistor of RS-485 communications port 2 on the terminal block ON and OFF.
(RS-485 communications port 2, for connecting the keypad)
SW4
▪ If the inverter is connected to the RS-485 communications network as a terminating device, turn SW3
to ON.
SW5 Reserved for particular manufacturers.
Switches the output voltage of terminal [PGP] between 12 V and 15 V.
Select the voltage level that matches the power voltage of the pulse generator to be connected.
Switch the output mode of terminals [FA] and [FB] between open collector output and complementary
output.
3-42
3.3 Mounting and Wiring the Inverter
Figure 3.3-18 shows the location of slide switches on the control PCB for the input/output terminal
configuration.
Chap. 3
SW5
SW2 SW4
SW6
SW7
SW1 SW2 SW3 SW4 SW5 SW6
SW8
SINK
V OFF
Factory
default
15V 1
SOURCE 12V 2
I ON
---
To move a switch slider, use a tool with a narrow tip (e.g., a tip of tweezers). Be careful not to
touch other electronic parts, etc. If the slider is in an ambiguous position, the circuit is unclear
whether it is turned ON or OFF and the digital input remains in an undefined state. Be sure to
place the slider so that it contacts either side of the switch.
SW2 and SW5 are reserved for particular manufacturers. Do not access them.
3-43
3.3.4 Mounting and connecting a keypad
3.3.4.1 Parts required for connection
To mount a keypad on a place other than an inverter, the parts listed below are needed.
Parts name Model Remarks
Extension cable (Note 1) CB-5S, CB-3S and CB-1S 3 types available in length of 5 m, 3 m, and 1 m.
Fixing screw M3 × (Note 2) Two screws needed. (To be provided by the customer)
(Note 1) When using an off-the-shelf LAN cable, use a 10BASE-T/100BASE-TX straight type cable compliant with
US ANSI/TIA/EIA-568A Category 5. (20 m or less)
Recommended LAN cable
Manufacturer: Sanwa Supply Inc.
Model: KB-10T5-01K (1 m)
KB-STP-01K: (1 m) (Shielded LAN cable to make the inverter compliant with the EMC
Directive)
(Note 2) When mounting on a panel wall, use the screws with a length suitable for the wall thickness.
Figure 3.3-20 Mounting the Keypad on the Panel Figure 3.3-21 Using the Keypad Remotely in
Your Hand
3-44
3.3 Mounting and Wiring the Inverter
After completion of wiring, mount the keypad using the following procedure. Make sure that the
inverter power is shut down beforehand.
Removing and mounting the keypad from/onto the inverter
(1) Remove the keypad by pulling it toward you with the hook held down as directed by the arrows in
Figure 3.3-22.
Chap. 3
PREPARATION AND TEST RUN
Figure 3.3-22 Removing a Keypad
(2) Put the keypad in the original slot while engaging its bottom latches with the holes (as shown
below), and push it onto the case of the inverter (arrow ) while holding it downward (against the
terminal block cover) (arrow ).
3-45
Mounting the keypad on the panel
(1) Cut the panel out for a single square area and perforate two screw holes on the panel wall as
shown in Figure 3.3-24.
3-46
3.3 Mounting and Wiring the Inverter
(2) Mount the keypad on the panel wall with 2 screws as shown below. (Recommended tightening
torque: 0.7 N•m)
Chap. 3
PREPARATION AND TEST RUN
Figure 3.3-25 Mounting the Keypad
(3) Using a remote operation extension cable or a LAN cable, interconnect the keypad and the
inverter (insert one end of the cable into the RS-485 port with RJ-45 connector on the keypad and
the other end into that on the inverter) (See Figure 3.3-26).
Figure 3.3-26 Connecting the Keypad to the Inverter with Remote Operation Extension
Cable or an Off-the-shelf LAN Cable
• The RJ-45 connector on the inverter is exclusive to communication via a touch panel. With the RJ-45
connector, neither RS-485 communication nor connection with FRENIC-VG Loader is possible.
• Do not connect the inverter to a LAN port of a computer, Ethernet hub, or telephone line. Doing so may
damage the inverter or devices connected.
A fire or accident could occur.
3-47
3.3.5 USB connectivity
At the right side of the keypad mounting place, a USB port (mini B connector) is provided. To connect
a USB cable, open the USB port cover as shown below.
USB connector
Connector for
manufacturers
Connecting the inverter to a PC with a USB cable enables remote control from FRENIC-VG Loader.
On the PC running FRENIC-VG Loader, it is possible to edit, check and manage the inverter's
function code data and monitor the real-time data and the running/alarm status of the inverter.
Connector located beneath the USB connector is provided for particular manufacturers. Do not access it.
Otherwise, a fire or accident could occur.
3-48
3.4 Operation Using the Keypad
Chap. 3
calculate the load factor.
7-segment LED monitor
RUN key
Program key (forward)
LED lamp
DOWN key
3-49
Table 3.4-1 Overview of Keypad Functions
Five-digit, 7-segment LED monitor which displays the following according to the
operation modes:
In Running mode: Running status information (e.g., detected speed, speed
command, and torque command)
In Programming mode: Same as above.
In Alarm mode: Alarm code, which identifies the cause of alarm when the
protective function is activated.
Monitors LCD monitor which displays the following according to the operation modes:
In Running mode: Running status information
In Programming mode: Menus, function codes and their data
In Alarm mode: Alarm information, which identifies the cause of an alarm
when the protective function is activated.
In Running mode, these indexes show the unit of the number displayed on the
Indicator indexes 7-segment LED monitor and the running status information on the LCD monitor. For
details, see the next page.
Pressing this key after removing the cause of an alarm switches the inverter to
Running mode.
This key is used to reset settings or screen transition.
/ UP and DOWN keys, which are used to select the setting items or change function
code data.
Function/Data key, which switches the operation mode as follows:
In Running mode: Pressing this key switches the information to be displayed
concerning the status of the inverter (detected speed,
Programming speed command, torque command, etc.).
keys In Programming mode: Pressing this key displays the function code and
establishes the newly entered data.
In Alarm mode: Pressing this key displays the details of the problem
indicated by the alarm code that has come up on the LED
monitor.
This simultaneous keying toggles between the ordinary running mode and jogging
+ mode.
The current mode appears on the corresponding indicator.
This simultaneous keying toggles between the remote and local modes.
+
The current mode appears on the corresponding indicator.
This simultaneous keying jumps the cursor to the preceding/following function code
+ /
group (F to M) in selecting a function code.
Switches the screen to the operation guide display prepared for each operation mode
or to the menu function guide display.
LED
Lights when the inverter is running.
lamp
3-50
3.4 Operation Using the Keypad
Chap. 3
Indicators for the running status
and run command source
3-51
3.4.2 Overview of operation modes
The FRENIC-VG features the following three operation modes.
Table 3.4-2 Operation Modes
Mode Description
This mode allows you to specify run/stop commands in regular operation. It is also possible
Running Mode to monitor the running status in real time.
If a light alarm occurs, the l-al* appears on the LED monitor.
This mode allows you to configure function code data and check a variety of information
Programming Mode
relating to the inverter status and maintenance.
If an alarm condition arises, the inverter automatically enters the Alarm mode in which you
Alarm Mode can view the corresponding alarm code* and its related information on the LED and LCD
monitors.
* Alarm code that represents the cause(s) of the alarm(s) that has been triggered by the protective function. For details,
refer to Chapter 2, Section 2.5 "Protective Functions."
Figure 3.4-1 shows the status transition of the inverter between these three operation modes.
Power ON
Running mode
Programming mode
Run/Stop of motor Configuration of function
code data and monitor of
Monitor of running status maintenance/alarm info
or and various status
Detection of Release of
a light alarm a light alarm
Run/Stop of motor
Alarm mode
3-52
3.4 Operation Using the Keypad
Chap. 3
[4] Jog (inch) the motor, and
[5] Monitor light alarms.
Table 3.4-3 lists the available command sources and their symbols.
Table 3.4-3 Available Command Sources
3-53
3.4.3.2 Running or stopping the motor
By factory default, pressing the key starts running the motor in the forward direction and pressing
the key, in the reverse direction. Pressing the key decelerates the motor to stop. The keypad
operation is possible only in Running and Programming modes.
Note) The rotation direction of IEC-compliant motors is opposite to the one shown above.
Running status
Run command
Date
Time
The running status and the run command are displayed as listed below.
Table 3.4-4 Running Status and Run Commands
3-54
3.4 Operation Using the Keypad
Chap. 3
Motor speed
Bar chart
Output current
Torque command
3-55
3.4.3.3 Monitoring the running status on the LED monitor
The items listed below can be monitored on the 7-segment LED monitor. Immediately after the power
is turned ON, the monitor item specified by function code F55 is displayed.
Pressing the key in Running mode switches between monitor items in the sequence shown in Table
3.4-5.
Table 3.4-5 Monitor Items
Page LED monitor Digital setting mode
Unit Resolution
# Running Stopped Digital speed setting PID command
0 MOTOR SPEED 1 *1 REFERENCE SPEED 4 *1 r/min 0 to 9999:
resolution 1
1 REFERENCE SPEED 4 *1 r/min 10000 to 30000:
10
0.1 to 400.0:
2 OUTPUT FREQUENCY Hz
resolution 0.1
3 REFERENCE TORQUE CURRENT % 1%
4 REFERENCE MOTOR TORQUE % 1%
5 CAL MOTOR TORQUE *2 % 1%
Speed command 0.01 to 99.99:
from keypad F60 = 0 (kW)
6 MOTOR OUTPUT POWER (kW) 0.01
F60 = 1 (HP)
100.0 to 999.9:
7 OUTPUT CURRENT A 0.1
1000 or above : 1
8 OUTPUT VOLTAGE V 1V
9 DC LINK VOLTAGE V 1V
10 REFERENCE MAGNETIC FLUX % 1%
11 CAL MAGNETIC FLUX % 1%
12 MOTOR TEMPERATURE *3 - 1
Load speed command
13 LOAD SHAFT SPEED *4 LOAD SHAFT SPEED *4 r/min 1
from keypad
14 LINE SPEED *4 LINE SPEED *4 m/min 1
15 Ai (12) ADJUSTMENT PID command % 0.1%
16 Ai (Ai1) ADJUSTMENT from keypad % 0.1%
17 Ai (Ai2) ADJUSTMENT % 0.1%
18 Ai (Ai3) ADJUSTMENT *5 % 0.1%
19 Ai (Ai4) ADJUSTMENT *5 % 0.1%
20 PID REFERENCE *6 0.00 to ±9.99:
21 PID FEEDBACK *6 0.01
-
10.0 to ±99.9: 0.1
22 PID OUTPUT *6
100 to ±999: 1
23 OPTION MONITOR 1 (hex.) *7 in hexadecimal 1
24 OPTION MONITOR 2 (hex.) *7 in hexadecimal 1
Speed command
25 OPTION MONITOR 3 (dec.) *7 from keypad in decimal 1, x 10
26 OPTION MONITOR 4 (dec.) *7 in decimal 1, x 10
27 OPTION MONITOR 5 (dec.) *7 in decimal 1, x 10
28 OPTION MONITOR 6 (dec.) *7 in decimal 1, x 10
29 - - -
30 LOAD FACTOR *1 % 1%
0.01 to 99.99:
0.01
F60 = 0 (kW)
31 INPUT POWER 100.0 to 999.9:
F60 = 1 (HP) 0.1
1000 or above : 1
WATT-HOUR
32 kWh 0.1
(Display value = Input watt-hour (kWh)/100)
*1 Shown as an absolute value.
*2 Under vector control, the inverter outputs the torque value to which the compensation for motor loss (iron loss) is added.
*3 "---" appears when no NTC thermistor is used.
*4 Limited to a maximum of 60,000 in display.
*5 Not shown when no AIO option is mounted.
*6 Not shown when the PID control is disabled.
*7 Shown or not shown, depending upon application. Option monitors 5 and 6 have a sign; option monitors 3 and 4 have not.
3-56
3.4 Operation Using the Keypad
The LCD monitor (given below) shows information related to the item shown on the LED monitor.
The monitor item on the LED monitor can be switched by pressing the key.
Monitor page #
Item to be monitored
Chap. 3
Operation guide
Running status
Run forward command
Date
Time
3-57
3.4.3.5 Monitoring light alarms
The inverter identifies abnormal states in two categories--Heavy alarm and Light alarm. If the former
occurs, the inverter immediately trips; if the latter occurs, the inverter shows the l-al on the LED
monitor and blinks the "L-ALARM" indication in the operation guide area on the LCD monitor but it
continues to run without tripping.
Which abnormal states are categorized as a light alarm ("Light alarm" object) should be defined with
function codes H106 to H111 beforehand.
Assigning the L-ALM signal to any one of the general-purpose, digital output terminals with any of
function codes E15 to E27 (data = 57) enables the inverter to output the L-ALM signal on that terminal
upon occurrence of a light alarm.
Rotation direction
Running status
Indicator indexes
Date
Means that a light
alarm has occurred.
3-58
3.4 Operation Using the Keypad
Chap. 3
below) and the L-ALM output signal remains ON.
Rotation direction
Running status
Indicator indexes
Date
The operation guide
remains displayed.
3-59
3.4.4 Programming mode
Programming mode allows you to set and check function code data and monitor maintenance
information and input/output (I/O) signal status. The functions can be easily selected with a
menu-driven system. Table 3.4-6 lists menus available in Programming mode.
Refer to
Menu # Menu Used to:
Section:
Selecting language Change the display language on the LCD monitor.
0 3.4.4.1
(LANGUAGE)
Configuring function codes Display and change the data of the function code selected.
1 3.4.4.2
(DATA SET)
Display a function code and its data on the same screen. Also
Checking function code data
2 this menu is used to change the function code data or check 3.4.4.3
(DATA CHECK)
whether the data has been changed from the factory default.
Monitoring the running status Display the running information required for maintenance or
3 3.4.4.4
(OPR MNTR) test running.
Checking I/O signal status Display external interface information.
4 3.4.4.5
(I/O CHECK)
Reading maintenance information Display maintenance information including cumulative run
5 3.4.4.6
(MAINTENANCE) time.
Measuring load factor Measure the maximum output current, average output current,
6 3.4.4.7
(LOAD FCTR) and average braking power.
Display recent four alarm codes. Also this menu is used to view
Reading alarm information
7 the information on the running status at the time the alarm 3.4.4.8
(ALM INF)
occurred.
Viewing causes of alarm Display the cause of the alarm.
8 3.4.4.9
(ALM CAUSE)
Reading communications (Available soon.)
9 information -
(COMM INFO)
Copying data Read or write function code data, as well as verifying it.
10 3.4.4.10
(DATA COPY)
Checking changed function codes Display only the function code data that has been changed from
11 3.4.4.11
(CHANGES) the factory default.
Setting the calendar clock Display/hide the date and time and adjust the display format and
12 3.4.4.12
(DATE/TIME) data.
Compatibility with conventional Not supported.
13 inverter models -
(FORMER INV)
Limiting function codes to be • Select whether to display all function codes or limited ones
14 displayed (selected in Loader). 3.4.4.13
(LIMITED FC) • Cancel the directory structure of function codes.
3-60
3.4 Operation Using the Keypad
The screen transition and hierarchy structure in Running and Programming modes are shown below.
Programming mode
Chap. 3
<DIG.SET SP>
HAND
0~1800
F/D STORE
0 MOTOR SPEED
/
to switch 1 REFERENCE SPEED
screens 10.DATA COPY Refer to Section 3.4.4.10 for details.
2 OUTPUT FREQ.(PRIMARY Hz.)
3 MOTOR TORQUE CURRENT
4 REFERENCE MOTOR TORQUE
11.CHANGES Refer to Section 3.4.4.11 for details.
5 CAL MOTOR TORQUE
6 MOTOR OUTPUT POWER(kW)
7 OUTPUT CURRENT I
12.DATE/TIME Refer to Section 3.4.4.12 for details.
8 OUTPUT VOLTAGE V
9 DC LINK VOLTAGE V
10 REFERENCE MAGNETIC FLUX
14.LIMITED FC Refer to Section 3.4.4.13 for details.
11 CAL MAGNETIC FLUX
12 MOTOR TEMPERATURE
13 LOAD SHAFT SPEED
14 LINE SPEED
15 Ai(12)ADJUSTMENT
16 Ai(Ai1)ADJUSTMENT
17 Ai(Ai2)ADJUSTMENT
18 Ai(Ai3)ADJUSTMENT
19 Ai(Ai4)ADJUSTMENT
20 PID REFERENCE
21 PID FEEDBACK
22 PID OUTPUT
23 OPTION MONITOR 1
24 OPTION MONITOR 2
25 OPTION MONITOR 3
26 OPTION MONITOR 4
27 OPTION MONITOR 5
28 OPTION MONITOR 6
30 LOAD FACTOR
31 INPUT POWER
32 WATT-HOUR
* If the screen system is password-protected, no menu can be selected until you enter the password.
3-61
Menu screen
0.LANGUAGE Pressing the key in Running mode calls up the menu
1.DATA SET screen.
2.DATA CHECK Select the target menu by moving the cursor (flashing
3.OPR MNTR rectangle) with / key.
∧∨ÆMENU SHIFT▼
F00PROTECT The function code currently selected blinks, indicating that the cursor has
F01SPD CMD 1 moved to this position (F03 blinks in this example).
F02OPR METHOD The arrow at the right end shows that the function code has a directory
F03MAX SPEEDÆ structure.
∧∨ÆFN CODE◆ Operation guide, scrolling horizontally to display the function of each key.
Operation guides
T: This page continues to the next page.
S: This page is continued from the previous page.
¡: This page is continued from the previous page and continues to the next page.
3-62
3.4 Operation Using the Keypad
The "function code data modification screen" shows the function code, its name, its data (before and
after change), allowable entry range, and operation guides.
<Before change>
F03MAX SPEED Function code # and name
: Function code that has been changed from factory default
1500r/m Data
50~30000 Allowable entry range
Chap. 3
∧∨ÆDATA ADJUST Operation guide
<Changing data>
Simultaneous keying of " + keys" switches the lower portion of the screen from the allowable
entry range to the factory default. The same simultaneous keying switches it back to the allowable
entry range.
A function code consists of an alphabet denoting a function code group and numerals.
Table 3.4-7 Function Code List
3-63
Function codes requiring simultaneous keying
To modify the data for function code F00 (Data protection), H01 (Auto-tuning), H02 (Full save
function), H03 (Data initialization), H142 (Mock alarm), L01 (Password data 1) or L02 (Password
data 2), simultaneous keying of " + keys" or " + keys" is required.
Changing, validating, and saving function code data when the invert is running
Some function codes can be modified while the inverter is running, whereas others cannot. Further,
depending on the function code, modifications may or may not become effective immediately. For
details, refer to the "Change when running" column in Chapter 4, Section 4.2.3.
C01JUMP N1 Æ C01JUMP N1
C05MULTI N-1Æ C02MULTI N-2
C25SPD CMD 2 C03MULTI N-3 Save
C29JOG N C04JUMP HYSTR
∧∨ÆFN CODE ◆ ∧∨ÆFN CODE
3-64
3.4 Operation Using the Keypad
Chap. 3
F00PROTECT F00PROTECT Press F02OPR METHOD
F01SPD CMD 1 F01SPD CMD 1 four times. F03MAX SPEEDÆ
F02OPR METHOD F02OPR METHOD F07ACC TIME1
F03MAX SPEEDÆ F03MAX SPEEDÆ F08DEC TIME1
∧∨ÆFN CODE ◆ ∧∨ÆFN CODE ◆ ∧∨ÆFN CODE ◆
3-65
3.4.4.1 Selecting language -- Menu #0 "LANGUAGE"
Menu #0 "LANGUAGE" in Programming mode is used to select the display language from a choice
of four languages (English, Japanese, Chinese and Korean) on the LCD monitor.
3-66
3.4 Operation Using the Keypad
Chap. 3
0.LANGUAGE To display this menu screen, press the key in Running mode
1.DATA SET
2.DATA CHECK
to switch to Programming mode. Move the cursor (flashing
3.OPR MNTR rectangle) at the left of the screen to "1. DATA SET" using the
F00PROTECT
F01N SETTING1
F02OPR METHOD
F03MAX SPEEDÆ
∧∨ÆFN CODE◆
Move the cursor to the desired function code using the and
keys.
F00PROTECT
F01N SETTING1
At the right of F03, "Æ" appears indicating that F03 has a child
F02OPR METHOD directory. To access the child directory, move the cursor to that
F03MAX SPEEDÆ function code using the and keys and then press the or
∧∨ÆFN CODE◆
key.
Press the key to move to the lower directory.
F03MAX SPEED
F04M1―Nr
F05M1―Vr
∧∨ÆFN CODE
Press the key to establish the desired function code.
F03MAX SPEED
1500r/m
50~30000
∧∨ÆDATA ADJUST
Press the key to move the cursor from the units place to the
ten-thousands place.
F03MAX SPEED
1500r/m
50~30000
∧∨ÆDATA ADJUST
Press two times. Press the key to move the cursor from the ten-thousands
place to the hundreds place.
3-67
Press two
ti
F03MAX SPEED
1500r/m
50~30000
∧∨ÆDATA ADJUST
STORING
3-68
3.4 Operation Using the Keypad
Chap. 3
r/min to 1200 r/min.
In any of the following cases, change of function code data will be saved only into the volatile memory
(RAM) and not be saved into the non-volatile memory. Such data is displayed with white letters on
0.LANGUAGE To display this menu screen, press the key in Running mode
1.DATA SET
2.DATA CHECK
to switch to Programming mode. Move the cursor (flashing
3.OPR MNTR rectangle) at the left of the screen to "2. DATA CHECK" using
∧∨ÆMENU SHIFT▼ the and keys. Then press the key to switch to the
function code configuration screen.
F.FUNDAMENTAL Function code groups (F, E, C, P…) appear.
E.TERMINAL
C.FRQ CONTROL
Move the cursor to the desired function code group using the
P.MOTOR1 and keys.
∧∨ÆSHIFT ◆
F00 0:CHG OK The function codes whose data has been changed from factory
F01*1:12INPUT
F02*1:FWD,REV
defaults are marked with an asterisk (*).
F03 1500r/m Æ
∧∨ÆFN CODE◆
/ Move the cursor to the desired function code using the and
keys.
F00 0:CHG OK
F01*1:12INPUT
At the right of F03, Æ appears indicating that F03 has a child
F02*1:FWD,REV directory. To access the child directory, move the cursor to that
F03 1500r/m Æ function code using the and keys and then press the or
∧∨ÆFN CODE◆
key.
Press the key to move to the lower directory.
F03 1500r/m
F04 1500r/m
F05*188V
∧∨ÆFN CODE
Press key to establish the desired function code.
F03MAX SPEED
1500r/m
50~30000
∧∨ÆDATA ADJUST
Press the key to move the changeable digit place (blinking),
then change the function code data using the and keys.
F03MAX SPEED
1500r/m
50~30000
∧∨ÆDATA ADJUST
3-69
Press two
F03MAX SPEED
1500r/m
50~30000
∧∨ÆDATA ADJUST
F03MAX SPEED
1500
1200r/m
50~30000
∧∨ÆDATA ADJUST
Press key to establish the function code data.
F03MAX SPEED
* 1200r/m
STORING・・・
3-70
3.4 Operation Using the Keypad
0.LANGUAGE To display this menu screen, press the key in Running mode to
Chap. 3
1.DATA SET
2.DATA CHECK
switch to Programming mode.
3.OPR MNTR Move the cursor (flashing rectangle) at the left of the screen to "3.
∧∨ÆMENU SHIFT▼ OPR MNTR" using the and keys. Then press the key.
TMP = ±×××℃ ← Motor temperature ("---" appears when no NTC thermistor is used.)
Iout=×××.××A ← Output current
Vout= ×××V ← Output voltage
FLX*= ×××% ← Reference magnetic flux
∧∨ÆPAGE SHIFT 2
(1) (2) (3) (1) Current rating (2) Speed command source (3) PID control
(4) (5) (4) Motor selected (5) Drive control
(6) (7) (8) (9) (6) Run command (7) Current limit (8) Undervoltage/Voltage limit (9) Torque limit
(10) (11) (10) Run command source (11) Cause of trip
∧∨ÆPAGE SHIFT 3
* For details, refer to Table 3.4-8.
/
P =×××.×p ← Current position pulse for position control (This page is available soon.)
E =×××.×p ← Target position pulse for position control
dP =×××.×p ← Current deviation pulse for position control
MODE: ← Position control status
∧∨ÆPAGE SHIFT 6
3-71
/
P4 =×××××××p ← 4-multiplied, current position pulse for position control (This page is available soon.)
E4 =×××××××p ← 4-multiplied, target position pulse for position control
dp4=×××××××p ← 4-multiplied, current deviation pulse for position control
MODE: ← Position control status
∧∨ÆPAGE SHIFT 7
ETI1= ×××% ← Remaining allowance for M1 motor overload (When it counts down to 0%, OL1 alarm is
ETI2= ×××% issued.)
ETI3= ×××% ← Remaining allowance for M2 motor overload (When it counts down to 0%, OL1 alarm is
issued.)
∧∨ÆPAGE SHIFT 8 ← Remaining allowance for M3 motor overload (When it counts down to 0%, OL1 alarm is
issued.)
3-72
3.4 Operation Using the Keypad
Chap. 3
12 Voltage input on terminal [12] (without polarity)
U/D1 UP/DOWN control (Default = 0)
U/D2 UP/DOWN control (Default = Previous value)
U/D3 UP/DOWN control (Default = CPR1, 2)
3-73
3.4.4.5 Checking I/O signal status -- Menu #4 "I/O CHECK"
Menu #4 "I/O CHECK" in Programming mode is used to check the I/O states of digital and analog
signals during maintenance or test running.
1.DATA SET To display this menu screen, press the key in Running mode to
2.DATA CHECK
3.OPR MNTR
switch to Programming mode.
4.I/O CHECK Move the cursor (flashing rectangle) at the left of the screen to "4.
∧∨ÆMENU SHIFT▼ I/O CHECK" using the and keys. Then press the key.
REM □×2 □×6 Digital input signals at the control circuit terminal block
□FWD □×3 □×7
: Signal OFF, : Signal ON
□REV □×4 □×8
□X1 □×5 □×9 Normal open/close settings of X terminals specified by function code E14 are reflected
∧∨ÆPAGE SHIFT 1 to these signals.
/
∧∨ÆPAGE SHIFT 2
□Y1 □Y5A Output signals from transistors at the control circuit terminal block
□Y2
: Signal OFF, : Signal ON
□Y3
□Y4
∧∨ÆPAGE SHIFT 4
∧∨ÆPAGE SHIFT 6
□FWD□BRK□IL ← This screen is FWD: Forward NUV: DC link bus ACC: Accelerating
□REV□NUV□ACC used to check the operation voltage DEC: Decelerating
□EXT□TL □DEC inverter running REV: Reverse established ALM: Alarm output
□INT□VL □ALM status. operation TL: Torque limiting (for any fault)
∧∨ÆPAGE SHIFT 7
: Signal OFF, EXT: Pre-exciting VL: Voltage limiting
: Signal ON INT: Inverter shut IL: Current limiting
/ off
BRK: Braking
3-74
3.4 Operation Using the Keypad
□PARA1□M1□JOG ← Indicates currently PARA1: ASR1 being selected M1: Motor 1 selected JOG: Jogging mode
□PARA2□M2 effective sets. PARA2: ASR2 being selected M2: Motor 2 selected
□PARA3□M3
: Signal OFF, : PARA3: ASR3 being selected M3: Motor 3 selected
□PARA4 Signal ON PARA4: ASR4 being selected
∧∨ÆPAGE SHIFT 8
Chap. 3
/
OPTION ← Indicates the For the display content of (1) to (3), refer to the instruction manual of the
A:(1) mounting status of corresponding option.
B:(2) the control options.
OPTION ← Indicates the For the display content of (4) to (6), refer to the instruction manual of the
D:(4) mounting status of corresponding option.
E:(5) the control options.
F:(6)
∧∨ÆPAGE SHIFT10
Ai3=±××.×V ← Indicates the I/O AIO I/O status 1 (Ai3) "0.0" when no AIO is connected
Ai4=±××.×V status of the AIO AIO I/O status 2 (Ai4) "0.0" when no AIO is connected
AO4=±××.×V option. AIO I/O status 3 (Ao4)
AO5=±××.×V (This page appears AIO I/O status 4 (Ao5)
∧∨ÆPAGE SHIFT14 by mounting the
AIO option card
/ OPC-VG1-AIO.)
SD =±×××××P/s ← Indicates the PG [1] Input info of inverter PG signal: This appears when no PG (SD) is
LD =±×××××P/s signal input on the connected.
PR =±×××××P/s inverter. Input info of PG (SD) signal: This appears when a PG (SD) is
PD =±×××××P/s
mounted.
[2] Input info of PG (LD) signal: "---" appears when no PG (LD) is
∧∨ÆPAGE SHIFT15
connected.
/ [3] Input info of PG (PR) signal: "---" appears when no PG (PR) is
connected.
[4] Input info of PG (PD) signal: "---" appears when no PG (PD) is
R□×11 C□×11 ← Indicates the input connected.
□×12 □×12 status of the DIOA
□×13 □×13 option.
□×14 □×14
: Signal OFF, :
∧∨ÆPAGE SHIFT16 Signal ON
(This page appears by mounting the DIO option card OPC-VG1-DIO and turning SW2 to the
/
DIOA position.)
□Y11 □Y15 ← Indicates the output status of the DIOA option.
□Y12 □Y16
: Signal OFF, : Signal ON
□Y13 □Y17 (This page appears by mounting the DIO option card OPC-VG1-DIO and turning SW2 to the
□Y14 □Y18 DIOA position.)
∧∨ÆPAGE SHIFT17
□DIA □BCD □BIN ← Indicates the input status The input statuses of the DIA and DIB options are shown in
A =××××× of the DIA option. either of the following formats.
□DIB □BCD □BIN
: Signal OFF, : Signal Bin format: 0 to FFFF
B =××××× ON BCD format: 0 to 65535
∧∨ÆPAGE SHIFT18
(This page appears by
/ mounting the DI option
card OPC-VG1-DI.)
3-75
/
□Y21 □Y25 □Y29 ←Indicates the output status of the DIOB option.
□Y22 □Y26 □Y30
: Signal OFF, : Signal ON
□Y23 □Y27 (This page appears by mounting the DIO option card OPC-VG1-DIO and turning SW2 to
□Y24 □Y28 the DIOB position.)
∧∨ÆPAGE SHIFT20
□ST1 □ST2 □RE ← Indicates the I/O status of the SAFE option.
□SL1 □SL2
: Signal OFF, : Signal ON
□SB+ □SB- (Available soon)
□BF1 □BF2 (This page appears by mounting the functional safety option card OPC-VG1-SAFE.
∧∨ÆPAGE SHIFT21
3-76
3.4 Operation Using the Keypad
2.DATA CHECK To display this menu screen, press the key in Running mode to
3.OPR MNTR
switch to Programming mode.
Chap. 3
4.I/O CHECK
5.MAINTENANCE Move the cursor (flashing rectangle) at the left of the screen to "5.
∧∨ÆMENU SHIFT◆ MAINTENANCE" using the and keys. Then press the key.
∧∨ÆPAGE SHIFT 2
TCAP=×××××h ← Cumulative run time of capacitors on the printed circuit board (Refreshed every 10
(87600h) hours)
TFAN=×××××h ← Estimated remaining life of the capacitor on the printed circuit board (fixed)
(87600h) ← Cumulative run time of the cooling fan (Refreshed every 10 hours)
∧∨ÆPAGE SHIFT 3 ← Estimated remaining life of the cooling fan (fixed)
/
∧∨ÆPAGE SHIFT 5
3-77
Wh =××××××kWh ← Input watt-hour
PD = ×××× ← Input watt-hour data
REMN=××××× ← Remaining startup times before the next maintenance
REMT=××××0h ← Remaining time before the next maintenance
∧∨ÆPAGE SHIFT 8
NST1 =××××× ← Number of startups 1 (1st motor) These counters work when H82 ≠ 0.
NST2 =××××× ← Number of startups 2 (2nd motor)
NST3 =××××× ← Number of startups 3 (3rd motor)
∧∨ÆPAGE SHIFT10
∧∨ÆPAGE SHIFT11
3-78
3.4 Operation Using the Keypad
3.OPR MNTR To display this menu screen, press the key in Running mode
4.I/O CHECK
to switch to Programming mode.
Chap. 3
5.MAINTENANC
6.LOAD FCTR Move the cursor (flashing rectangle) at the left of the screen to
∧∨ÆMENU SHIFT◆ "6. LOAD FCTR" using the and keys. Then press the
key.
3-79
3.4.4.8 Reading alarm information -- Menu #7 "ALM INF"
Menu #7 "ALM INF" in Programming mode shows the past four alarm codes and the related alarm
information on the current inverter conditions detected when the alarm occurred.
4.I/O CHECK To display this menu screen, press the key in Running mode
5.MAINTENANCE
6.LOAD FCTR
to switch to Programming mode.
7.ALM INF
Move the cursor (flashing rectangle) at the left of the screen to
∧∨ÆMENU SHIFT◆
"7. ALM INF" using the and keys. Then press the key.
0/1=(1)(5)(9) ← (1) Latest alarm code (5) Latest alarm, ID (9) Latest alarm, no. of occurrences (always 1)
-1=(2)(6)(10) ← (2) 1st last alarm code (6) 1st last alarm, ID (10) 1st last alarm, no. of occurrences
-2=(3)(7)(11) ← (3) 2nd last alarm code (7) 2nd last alarm, ID (11) 2nd last alarm, no. of occurrences
-3=(4)(8)(12) ← (4) 3rd last alarm code (8) 3rd last alarm, ID (12) 3rd last alarm, no. of occurrences
∧∨ÆHISTORY SHIF Alarm ID: Blank (Alarm caused by the inverter), O (Alarm caused by multiplex system or other inverters)
RESET AT
2011/01/01 ← Date when an alarm was removed
00:00:10 ← Time when an alarm was removed
Note: To record accurate date and time, it is necessary to mount a memory backup battery
∧∨ÆPAGE SHIFT 2 (Option for inverters of up to 22 kW, Attached as standard for those of 30 kW or above)
and adjust the date and time.
/
N*=×××××.×r/m ← Speed setting 4 upon the occurrence of alarm The value is rounded to the
N =×××××.×r/m ← Detected speed 1 upon the occurrence of alarm first decimal place.
f* = ×××.×Hz ← Reference output frequency upon the occurrence of alarm If the absolute value of the
TRQ= ×××% ← Reference torque upon the occurrence of alarm detected speed is 10,000 or
∧∨ÆPAGE SHIFT 3 larger, the value is rounded to
an integer.
/
TMP = ±×××℃ ← Motor temperature upon the occurrence of alarm ("---" appears when no NTC is mounted)
Iout=×××.××A ← Detected output current upon the occurrence of alarm
Vout= ×××V ← Detected output voltage upon the occurrence of alarm
FLX*= ×××% ← Reference magnetic-flux value upon the occurrence of alarm
∧∨ÆPAGE SHIFT 4
3-80
3.4 Operation Using the Keypad
∧∨ÆPAGE SHIFT 6
Chap. 3
/
∧∨ÆPAGE SHIFT 9
/
□Y1 □Y5A
: Signal OFF, : Signal ON
□Y2
□Y3
□Y4
∧∨ÆPAGE SHIFT11
3-81
/
/
(1) (2) (3) (1) Current rating (2) Speed command source (3) PID control
(4) (5) (4) Motor selected (5) Drive control
(6) (7) (8) (9) (6) Run command (7) Current limit (8) Undervoltage/Voltage limit (9) Torque limit
(10) (11) (10) Run command source (11) Cause of trip
∧∨ÆPAGE SHIFT19 * For details, refer to Table 3.4-8.
∧∨ÆPAGE SHIFT20
□ST1 □ST2 □RE ← Indicates the I/O status of the SAFE option.
□SL1 □SL2
: Signal OFF, : Signal ON
□SB+ □SB- (Available soon)
□BF1 □BF2
∧∨ÆPAGE SHIFT22
/
SUB=xxxx ← Alarm sub-code (for manufacturers)
AL=××× AL=××× ← Alarm whose cause is not removed yet (for the latest alarm only)
AL=××× AL=×××
∧∨ÆPAGE SHIFT23
3-82
3.4 Operation Using the Keypad
5.MAINTENANCE To display this menu screen, press the key in Running mode
6.LOAD FCTR
to switch to Programming mode.
Chap. 3
7.ALM INF
8.ALM CAUSE Move the cursor (flashing rectangle) at the left of the screen to
∧∨ÆMENU SHIFT◆ "8. ALM CAUSE" using the and keys. Then press the
key.
/ Use the and keys to select the desired alarm and press the
key to establish the selected alarm.
0/1=××× ×× ××
-1=××× ×× ××
-2=××× ×× ××
-3=××× ×× ××
∧∨ÆHISTORY SHIF
THR OPEN ← Indicates cause of the alarm selected from alarm history
Shown at the left is the 0h2 alarm.
If all the information for the selected alarm is not shown on the
screen at a time, scroll over the descriptive information using
the and keys.
3-83
3.4.4.10 Copying data -- Menu #10 "DATA COPY"
Menu #10 "DATA COPY" in Programming mode provides "Read," "Write," and "Verify" functions,
enabling the following applications. The keypad can hold three sets of function code data in its internal
memory to use for three different inverters.
(a) Reading function code data already configured in an inverter and then writing that function code
data altogether into another inverter.
(b) Copying the function code data saved in the inverter memory into the keypad memory for
backup.
(c) Saving function code data in the keypad as master data for data management; that is, saving more
than one set of function code data in the keypad and writing a set of data suited to the machinery
into the target inverter.
Operation Description
Read: Read data Reads out function code data from the inverter memory and stores it into the keypad
memory.
Write: Write data Writes the data held in the selected area of the keypad memory into the target inverter
memory.
Verify: Verify data Verifies the data held in the keypad memory against that in the inverter memory.
3-84
3.4 Operation Using the Keypad
To display this menu screen, press the key in Running mode to switch to Programming mode.
Move the cursor (flashing rectangle) at the left of the screen to "10. DATA COPY" using the and
keys. Then press the key.
Use the and keys to select ""Read," "Write," or "Verify."
7.ALM INF
Chap. 3
8.ALM CAUSE
9.COMM INFO
10.DATA COPY
∧∨ÆMENU SHIFT◆
<COPY;KP-INV> <COPY;KP-INV>
KP1Æ220-1-4 KP1=220-1-4
WRITE VERIFY
COMPLETE COMPLETE
∧∨ÆSHIFT F/DÆ ∧∨ÆSHIFT F/DÆ
3-85
3.4.4.11 Checking changed function codes -- Menu #11 "CHANGES"
Menu #11 "CHANGES" in Programming mode shows only the function codes whose data has been
changed from the factory defaults.
8.ALM CAUSE To display this menu screen, press the key in Running
9.COMM INFO
10.DATA COPY
mode to switch to Programming mode.
11.CHANGES Move the cursor (flashing rectangle) at the left of the screen to
∧∨ÆMENU SHIFT◆ "11. CHANGES" using the and keys. Then press the
key.
F01*1:12INPUT The function codes whose data has been changed from factory
F02*1:FWD,REV
F03*1200r/m
defaults are marked with an asterisk (*).
F05*370V
∧∨ÆFN CODE◆
/
F01.NSETTING1
* 1:12INPUT
2:12-ABS
0~9
∧∨ÆDATA ADJUST
F01.NSETTING1
* 2:12-ABS
STORING・・・
F01*2:12-ABS
F02*1:FWD,REV
F03*1200r/m
F05*370V
∧∨ÆFN CODE◆
3-86
3.4 Operation Using the Keypad
After mounting a memory backup battery (option for inverters of 22 kW or below, attached as standard for
Chap. 3
those of 33 kW or above), set the date and time. When a memory backup battery is not mounted, the calendar
clock does not work correctly.
∧∨ÆSHIFT F
Press key to establish the desired menu.
ADJUST Use the key to move the cursor to the desired item.
2010/01/01
00:00:00
∧∨ÆDATA ADJUST ∧
∧∨ÆDATA ADJUST ∧
If the relationship between the changed year, month, day, and
time is invalid, "CANNOT SET" appears when the key is pressed.
ADJUST
2011/01/01
PM 02:43:15
STORING・・・
∧∨ÆSHIFT F
The calendar clock can also be set with FRENIC-VG Loader. For details, refer to the
FRENIC-VG Loader Instruction Manual.
3-87
2) Selecting the display format
9.COMM INFO To display this menu screen, press the key in Running mode to
10.DATA COPY
11.CHANGES
switch to Programming mode.
12.DATE/TIME Move the cursor (flashing rectangle) at the left of the screen to "12.
∧∨ÆMENU SHIFT◆ DATA/TIME" using the and keys. Then press the key.
Press key to establish the desired menu.
<DATE/TIME>
ÆADJUST
FORMAT
∧∨ÆSHIFT F
/ Move the pointer Æ using the and keys to the desired menu.
<DATE/TIME>
ADJUST
ÆFORMAT
∧∨ÆSHIFT F
Press key to establish the desired menu.
<FORMAT>
yyyy/mm/dd
hh:mm:ss
∧∨ÆFORMAT SHIFT
<FORMAT>
mm/dd/yyyy
hh:mm:ss
∧∨ÆFORMAT SHIFT
<FORMAT>
mmm dd,yyyy
hh:mm:ss
∧∨ÆFORMAT SHIFT
Press key to establish the newly specified date format.
<FORMAT>
JAN 01,2012
hh:mm:ss
∧∨ÆSHIFT F
3-88
3.4 Operation Using the Keypad
Chap. 3
Press key to establish the newly specified time format.
<FORMAT>
JAN 01,2012
PM 02:43:37
∧∨ÆSHIFT
3-89
3.4.4.13 Limiting function codes to be displayed -- Menu #14 "LIMITED FC"
Menu #14 "LIMITED FC" in Programming mode is used to display/hide the directory and select
whether to display all function codes or limited ones selected in Loader.
Shown below is an example of selecting limited ones.
11.CHANGES To display this menu screen, press the key in Running mode to
12.DATE/TIME
13.FORMER INV
switch to Programming mode.
14.LIMITED FC Move the cursor (flashing rectangle) at the left of the screen to "14.
∧∨ÆMENU SHIFT◆ LIMITED FC" using the and keys. Then press the key.
<FC LIMIT>
ÆDIRECTORY
LIMITED
ALL FC
∧∨ÆSHIFT F
/ Move the pointer Æ using the and keys to the desired menu.
<FC LIMIT>
DIRECTORY
ÆLIMITED
ALL FC
∧∨ÆSHIFT F
Press key to select "LIMITED."
<FC LIMIT>
DIRECTORY
ÆLIMITED
ALL FC
STORING・・・
3-90
3.5 Test Run Procedure
Start
Chap. 3
Check prior to powering on. → (See Section 3.5.1.)
End
3-91
3.5.1 Checking prior to powering On
Check the following before powering on the inverter.
(1) Check the wiring to the inverter input terminals L1/R, L2/S and L3/T and output terminals U, V,
and W. Also check that the grounding wires are connected to the grounding terminals ( G)
correctly. (See Figure 3.5-1.)
• Never connect power supply wires to the inverter output terminals U, V, and W. Doing so and turning the
power ON breaks the inverter.
• Be sure to connect the grounding wires of the inverter and the motor to the ground electrodes.
Otherwise, an electric shock could occur.
(2) Check the control circuit terminals and main circuit terminals for short circuits or ground faults.
(3) Check for loose terminals, connectors and screws.
(4) Check that the motor is separated from mechanical equipment.
(5) Make sure that all switches of devices connected to the inverter are turned OFF. Powering on the
inverter with any of those switches being ON may cause an unexpected motor operation.
(6) Check that safety measures are taken against runaway of the equipment, e.g., a defense to prevent
people from access to the equipment.
(7) Check that a power factor correction DC reactor (DCR) is connected to terminals P1 and P(+).
(Inverters of 75 kW or above and LD-mode inverters of 55 kW are provided together with a DCR
as standard. Be sure to connect the DCR to the inverter.)
(8) Check that the PG (pulse generator) wiring is correct.
Inverter
Jumper bar
PGP PGM PA PB
DCR not connected
~
~
M
PG
~ 3~
Inverter
PGP PGM PA PB
~
~
DCR connected M
PG
~ 3~
Note: In principle, the shielded sheath of wires should be connected to ground. If the inverter is
significantly affected by external induction noise, however, connection to 0V may be effective to
suppress the influence of noise.
Figure 3.5-1 Connection of Main Circuit Terminals (Vector dedicated motor connected)
3-92
3.5 Test Run Procedure
• Be sure to mount the front cover before turning the power ON. Do not remove the cover when the inverter power is
ON.
• Do not operate switches with wet hands.
Chap. 3
Otherwise, an electric shock could occur.
* When a PG (SD) option is mounted, the PG (SD) signal input info appears; when it is not, the inverter PG signal input
info appears.
3-93
3.5.2.2 Mounting direction of a PG (pulse generator) and PG signals
The forward rotational direction of the dedicated motor (MVK type) is CCW when viewed from the
motor output shaft as shown in Figure 3.5-3.
During rotation in the forward direction, the PG output pulse forms a forward rotation signal (B phase
advanced by 90 degrees) shown in Figure 3.5-4, and during rotation in the reverse direction, a reverse
rotation signal (A phase advanced by 90 degrees).
When mounting an external PG on motors other than the dedicated one, directly connect it to the motor,
using a coupling, etc.
Forward
Forward Reverse
rotation signal rotation signal
A phase input
B phase input
3-94
3.5 Test Run Procedure
Chap. 3
with automatic
speed regulator Chapter 4, Section 4.3.4
2 Simulation mode Yes
(ASR) "P codes"
3 Vector control for PMSM with speed sensor Yes Section 3.5.3.3
3-95
For motors except Fuji VG motor
To use motors except a Fuji VG motor when their motor parameters to be set to function codes are
known, perform auto-tuning to automatically configure them.
Configure the function codes as listed below according to the motor ratings and your machinery design
values. The motor ratings are printed on the motor's nameplate. For your machinery design values, ask
system designers about them.
After configuring the function codes, perform motor parameter auto-tuning (H01 = 3 or 4).
For details on how to modify the function code data, see Section 3.4.4.2 "Configuring function
codes -- Menu #1 "DATA SET." For details, refer to Chapter 4, Section 4.3 "Details of Function
Codes."
Function
Name Function code data Factory default
code
P01 M1 Drive Control 0: Vector control for IM
0: Vector control for IM
A01 M2 Drive Control with speed sensor
with speed sensor
A101 M3 Drive Control 5: V/f control for IM
37: Others
P02 M1 Selection (No modification is required for M2 or Motor to be applied
M3.)
P28 M1 Pulse Resolution
Match the specifications of the PG to be
A30 M2 Pulse Resolution 1024
used.
A130 M3 Pulse Resolution
P30 M1 Thermistor Type
A31 M2 Thermistor Type 0: No thermistor 1: NTC thermistor
A131 M3 Thermistor Type
F04 M1 Rated Speed
A05 M2 Rated Speed 1500 r/min
A105 M3 Rated Speed
Rated voltage of nominal applied
F05 M1 Rated Voltage
motors
A04 M2 Rated Voltage
80 V
A104 M3 Rated Voltage
P03 M1 Rated Capacity Capacity of nominal applied motors
Motor ratings
A02 M2 Rated Capacity (printed on the nameplate of the motor)
0.00 kW
A102 M3 Rated Capacity
Rated current of nominal applied
P04 M1 Rated Current
motors
A03 M2 Rated Current
0.01 A
A103 M3 Rated Current
P05 M1 Poles
A07 M2 Poles 4 poles
A107 M3 Poles
F03 M1 Maximum Speed Machinery design values
A06 M2 Maximum Speed 1500 r/min
(Note) For a test-driving of the motor, increase
A106 M3 Maximum Speed values so that they are longer than your
F07 Acceleration Time 1 (Note) machinery design values. If the specified time 5.00 s
is short, the inverter may not run the motor
properly.
F08 Deceleration Time 1 (Note) 5.00 s
For the motor parameter auto-tuning procedure (H01 = 3 or 4), refer to Chapter 4, Section 4.3.5
"H Codes."
Function
Name Function code data Factory default
code
3: Auto tuning with motor stopped
H01 Tuning Selection 0: Disable
4: Auto tuning with motor rotating
Chap. 3
speed regulator (PI controller).
Applying "vector control without speed sensor" requires auto-tuning regardless of the motor type.
(Even driving a Fuji VG motor exclusively designed for vector control requires auto-tuning.)
For the motor parameter auto-tuning procedure (H01 = 2), refer to Chapter 4, Section 4.3.5 "H
Codes."
Function
Name Function code data Factory default
code
H01 Tuning Selection 2: Auto-tuning (R1, Lσ) 0: Disable
3-97
For motors except Fuji VG motor
Configure the function codes as listed below and perform motor parameter auto-tuning (H01 = 3 or 4)
For details on how to modify the function code data, see Section 3.4.4.2 "Configuring function
codes -- Menu #1 "DATA SET." For details, refer to Chapter 4, Section 4.3 "Details of Function
Codes."
Function
Name Function code data Factory default
code
P01 M1 Drive Control 0: Vector control for IM
A01 M2 Drive Control 0: Vector control for IM with speed sensor
with speed sensor
A101 M3 Drive Control 5: V/f control for IM
37: Others
P02 M1 Selection (No modification is required for M2 or Motor to be applied
M3.)
P30 M1 Thermistor Type
A31 M2 Thermistor Type 0: No thermistor 1: NTC thermistor
A131 M3 Thermistor Type
F04 M1 Rated Speed
A05 M2 Rated Speed 1500 r/min
A105 M3 Rated Speed
F05 M1 Rated Voltage
A04 Rated voltage of nominal applied
M2 Rated Voltage
A104 motors
M3 Rated Voltage
P03 M1 Rated Capacity Motor ratings
A02 M2 Rated Capacity Capacity of nominal applied motors
(printed on the nameplate of the motor)
A102 M3 Rated Capacity
P04 M1 Rated Current
A03 Rated current of nominal applied
M2 Rated Current
A103 motors
M3 Rated Current
P05 M1 Poles
A07 M2 Poles 4 poles
A107 M3 Poles
F03 M1 Maximum Speed Machinery design values
A06 M2 Maximum Speed 1500 r/min
(Note) For a test-driving of the motor, increase
A106 M3 Maximum Speed values so that they are longer than your
F07 Acceleration Time 1 (Note) machinery design values. If the specified time 5.00 s
is short, the inverter may not run the motor
F08 Deceleration Time 1 (Note) properly. 5.00 s
For the motor parameter auto-tuning procedure (H01 = 3 or 4), refer to Chapter 4, Section 4.3.5
"H Codes."
Functio
n Name Function code data Factory default
code
3: Auto tuning with motor stopped
H01 Tuning Selection 0: Disable
4: Auto tuning with motor rotating
3-98
3.5 Test Run Procedure
3.5.3.3 Vector control for PMSM with speed sensor and magnetic pole
position sensor
Under this control, the inverter detects the motor's rotational position, speed and magnetic pole
position according to feedback signals sent from the speed sensor and magnetic pole position sensor
for speed control. In addition, it decomposes the motor drive current into the exciting and torque
current components, and controls each of components in vector.
Chap. 3
The desired response can be obtained by adjusting the control constants (PI constants) with the speed
regulator (PI controller).
(A recommended motor for this control is Fuji GNF2 series exclusively designed for vector control.)
Since vector control for a Fuji GNF2 motor with speed sensor uses motor parameters, the
following conditions should be satisfied; otherwise, full control performance may not be
obtained.
- A single motor should be connected per inverter.
- Motor parameters are properly configured.
3-99
Be sure to adjust the magnetic pole position (see below for the adjustment procedure):
- when the inverter runs for the first time after purchase
- after replacement of a motor, PG or inverter
Running the inverter with the magnetic pole position (o10, A60, A160) not adjusted or with the position
deviated greatly from the true value could run the motor in the opposite direction or out of control in the worst
case.
An accident or injuries could occur.
z Rotate the motor shaft by hand to check that the positional relationship between the waveforms on
Ao1 and Ao2 is as shown below. If the waveforms are greatly misaligned, adjust the data of function
code o10 to align the waveforms as shown below.
3-100
3.5 Test Run Procedure
Chap. 3
Configure the function codes as listed below. The machinery design values should match your
machinery ones.
For details on how to modify the function code data, see Section 3.4.4.2 "Configuring function
codes -- Menu #1 "DATA SET."
3-101
For motors except Fuji VG motor
Configure the function codes as listed below according to the motor ratings and your machinery design
values. The motor ratings are printed on the motor's nameplate. For your machinery design values, ask
system designers about them.
In applications requiring a starting torque, adjust the torque boost (P35, A55, A155) within the range
from 2.0 to 20.0, or perform motor parameter auto-tuning (H01 = 2) and then set the torque boost (P31,
A55, A155) to 0.0 (auto torque boost).
For details on how to modify the function code data, see Section 3.4.4.2 "Configuring function
codes -- Menu #1 "DATA SET."
Function
Name Function code data Factory default
code
P01 M1 Drive Control
A01 M2 Drive Control 5: V/f control for IM 0: Vector control for IM
A101 M3 Drive Control
37: Others
P02 M1 Selection Motor to be applied
(No modification is required for M2 or M3.)
P30 M1 Thermistor Type
A31 M2 Thermistor Type 0: No thermistor 1: NTC thermistor
A131 M3 Thermistor Type
F04 M1 Rated Speed
A05 M2 Rated Speed 1500 r/min
A105 M3 Rated Speed
Rated voltage of nominal applied
F05 M1 Rated Voltage
motors
A04 M2 Rated Voltage
80 V
A104 M3 Rated Voltage
Three-phase 200 V class series:
P33 M1 Maximum Output Voltage
200 (V)
A53 M2 Maximum Output Voltage
Thee-phase 400 V class series:
A153 M3 Maximum Output Voltage
Motor ratings 400 (V)
(printed on the nameplate of the motor) Capacity of nominal applied
P03 M1 Rated Capacity
motors
A02 M2 Rated Capacity
0.00 kW
A102 M3 Rated Capacity
Rated current of nominal applied
P04 M1 Rated Current
motors
A03 M2 Rated Current
0.01 A
A103 M3 Rated Current
P05 M1 Poles
A07 M2 Poles 4 poles
A107 M3 Poles
F03 M1 Maximum Speed
A06 M2 Maximum Speed Machinery design values 1500 r/min
A106 M3 Maximum Speed (Note) For a test-driving of the motor, increase
values so that they are longer than your machinery
F07 Acceleration time 1 (Note) design values. If the specified time is short, the 5.00 s
inverter may not run the motor properly.
F08 Deceleration time 1 (Note) 5.00 s
P35 M1 Torque Boost
A55 M2 Torque Boost 2.0 (For constant torque load) 0.0 (Auto torque boost)
A155 M3 Torque Boost
P06 M1 %R1 Depends on the rated capacity.
A08 M2 %R1
To use the auto torque boost function (P35, 0.00%
A108 M3 %R1
A55, A155 = 0.0), be sure to perform motor
P07 M1 %X parameter auto-tuning (H01 =2). Depends on the rated capacity.
A09 M2 %X
0.00%
A109 M3 %X
3-102
3.5 Test Run Procedure
For the motor parameter auto-tuning procedure (H01 = 2), refer to Chapter 4, Section 4.3.5 "H
Codes."
Function
Name Function code data Factory default
code
H01 Tuning Selection 2: Auto-tuning (R1, Lσ) 0: Disable
Chap. 3
Performing motor parameter auto-tuning (H01 = 2) automatically changes the data of
function codes P06 and P07 for M1, A08 and A09 for M2, and A108 and A109 for M3. Be
careful with this data change.
After tuning, be sure to perform the full save function (H02 = 1) to save the tuned data into the
• If the user configures the function codes without completely understanding this Instruction Manual and the
FRENIC-VG User's Manual, the motor may rotate with a torque or at a speed not permitted for the machine.
• When making a test run with a permanent magnet synchronous motor (PMSM), be sure to observe the test
run procedure given in Section 3.5.4.2. If wiring between the inverter and motor or PG wiring is wrong, or
the magnetic pole position offset is improper, the motor may run out of control.
An accident or injuries may result.
After completion of preparations for a test run as described above, start running the inverter for motor
operation check using the following procedure.
If any abnormality is found in the inverter or motor, immediately stop operation and investigate the cause
referring to Chapter 13, "TROUBLESHOOTING."
3-103
3.5.4.2 Test run procedure for permanent magnet synchronous motor
(PMSM)
[ 1 ] Before proceeding with a test run
This section provides a test run procedure for the configuration consisting of the FRENIC-VG, the
interface card for PMPG drive (OPC-VG1-PMPG), and a PMSM using a UVW phase detection PG
(including GNF2 motor).
For a test run using a PMSM, it is recommended that the motor be disconnected from the equipment
for testing it by itself. If it is impossible to drive the motor by itself due to the equipment, however,
make a test run under the conditions that cause no problems even if the motor runs continuously in one
direction (forward or reverse).
(3) Turn the power ON, make a note of the current configuration of all function codes, and then
change the function code data as listed in Table 3.5-1.
(4) Check that the magnetic pole position offset (o10) is set to the previously specified value or
manually adjusted value.
Replacing the motor or encoder requires adjustment of the magnetic pole position offset again.
Table 3.5-1 Configuration for Test Run of PMSM
3-104
3.5 Test Run Procedure
[ 3 ] Test run
(1) Turn the power ON and check that the reference speed is 0
r/min and it is blinking on the LED monitor.
(2) Set a low reference speed such as 100 r/min, using / N*=×××××.×r/m
N =×××××.×r/m
keys. (Check that the speed is blinking on the LED monitor.) f* =××××.×Hz
(3) Set the maximum speed (F03) to 750 r/min. TRQ=××××.×%
Chap. 3
∧∨ÆPAGE SHIFT 1
(4) Shift the LCD monitor to Menu #3 "OPR MNTR" to show the
speed (N*, N).
(5) To run the motor in the forward direction, press the key; to run it in the reverse direction, press
3-105
3.5.5 Selecting a speed command source
A speed command source is the keypad ( / keys) by factory default. This section provides the
speed command setting procedures using the speed command sources of the keypad, external
potentiometer, and speed selection terminal commands.
Function
Name Function code data Factory default
code
F01 Speed Command Source N1 0: Keypad ( / keys) 0
• When the inverter is in Programming or Alarm mode, speed command setting with /
keys is disabled. To enable it, switch to Running mode.
• If any of higher priority speed command sources (multistep speed commands and speed
commands via communications link) is specified, the inverter may run at an unexpected
speed.
(2) Press the / key to display the current speed command on the LED monitor. The least
significant digit blinks.
(3) To change the speed command, press the / key again.
When you start specifying the speed command with the / key, the least significant digit on
the display blinks; that it, the cursor lies in the least significant digit. Holding down the /
key changes data in the least significant digit and generates a carry, while the cursor remains in
the least significant digit.
(4) To save the new setting into the inverter's memory, press the key.
For details on how to modify the function code data, see Section 3.4.4.2 "Configuring function
codes -- Menu #1 "DATA SET."
(2) Connect an external potentiometer to terminals [11] through [13] of the inverter.
(3) Rotate the external potentiometer to apply voltage to terminal [12] for a speed command input.
For precautions in wiring, refer to Section 3.3 "Mounting and Wiring the Inverter."
For details on how to modify the function code data, see Section 3.4.4.2 "Configuring function
codes -- Menu #1 "DATA SET."
3-106
3.5 Test Run Procedure
Chap. 3
0, 1, 2, 3: Multistep speed 1 to 15
E01 to E14 Terminal [X1] to [X14] Functions 0
(0: SS1, 1: SS2, 2: SS4, 3: SS8)
0 to 30000 r/min,
C05 to C19 Multistep speed 1 to 15 0.00 to 100.00%, or 0
Terminals [X11] to [X14] are available only when an optional OPC-VG1-DIOA is mounted.
Assign signals SS1, SS2, SS4 and SS8 to four out of digital input terminals [X1] to [X14] by four
out of function codes E01 to E14 (data = 0, 1, 2 and 3). Specify multistep speed commands with
C05 to C19.
Turning digital signals SS1, SS2, SS4 and SS8 ON/OFF selectively switches the multistep speed
commands specified beforehand.
3-107
3.5.6 Selecting a run command source
A run command source is the keypad ( / / keys) by factory default.
(2) Press the key to run the motor in the forward direction. Press the key to stop it.
(3) Press the key to run the motor in the reverse direction. Press the key to stop it.
For details on how to modify the function code data, see Section 3.4.4.2 "Configuring function
codes -- Menu #1 "DATA SET."
3.5.6.2 Setting up a run command with digital input signals (terminals [FWD]
and [REV])
Follow the procedure given below.
(1) Configure the function codes as listed below.
Function
Name Function code data Factory default
code
F02 Operation Method 1: External digital input signal 0: Keypad ( / / keys)
If terminal [FWD] and [REV] are ON, the F02 data cannot be changed. First turn those
terminals OFF and then change the F02 data.
(2) Connect the run forward switch between terminals [FWD] and [CM] and the run reverse switch
between [REV] and [CM].
Make sure that the SINK/SOURCE slide switch (SW1) is turned to the SINK position. If
SW1 is in the SOURCE position, the inverter cannot run the motor.
(3) Turn the run forward switch or run reverse switch ON (short-circuit) to run the motor in the
forward or reverse direction, respectively.
For precautions in wiring, refer to Section 3.3 "Mounting and Wiring the Inverter."
For details on how to modify the function code data, see Section 3.4.4.2 "Configuring function
codes -- Menu #1 "DATA SET."
3-108
FRENIC- VG
4
Chapter 4
CONTROL AND OPERATION
This chapter provides the main block diagrams for the control logic of the FRENIC-VG series of inverters. It
also contains overview tables of function codes and details of function codes.
Contents
6 HLD
communications
Enable
Enable 3-wire
24 LE
operation
STOP1 ,2, 3
54 STOP3
53 STOP2
52 STOP1
7 BX
link
Coast to a stop
Keypad
STOP
Monitor Operation method Link operation
I/O check F02 H30
REMOTE FWD Forward
Terminal command =1 =0,1 ON OFF AND Hold rotation
FWD command
=2,3 OFF ON
LOCAL Keypad FWD =0
Monitor
I/O check
COM (link) DX+ Integrated RS-485
S06 Commands are M13 Monitor
DX- 2 UPAC SW disconnected
Option cards (FWD) Monitor when turned on Keypad
1 simultaneously
Final run
OPC-VG1-TL command RUN/STOP
I/O check
OPC-VG1-SX I/O check
Operation Command
4-1
OPC-VG1-UPAC Forward rotation command from UPAC
OPC-VG1-SIU
=2,3 OFF ON
LOCAL Keypad =0
REV
KEYPAD
operation
Select speed
command N2/N1
11 N2/N1
Speed override Ai
13 N-OR ×
Auxiliary speed Ai
setting 1
1 AUX-N1
3 SS8
2 SS4
1 SS2
0 SS1
Select multistep
speed
24 LE
Enable
communications
link
Select speed
command N2/N1
11 N2/N1
4-2
4.1.3
Starting Speed
15 CLR
Clear ACC/DEC to zero
28 LOCK
36 BPS
processor
27 SYC
21 IVS
Bypass ACC/DEC
Ai
F24
Value =0,3,4,5 reference
Forward Reverse [LD-NLIM]
rotation rotation Speed
command command F23 ON Ⅶ
S-curve + OFF OFF 0
acceleration/ + + + Speed
(See p.4-2.) Ⅰ Ⅱ
deceleration Limiter
calculation + =1,2,6
+ OFF To ASR
×-1 7,8,9
(See p.4-6.)
UPAC speed ON ON (×-1)
auxiliary setting F76 Mode
0 r/min Monitor
Reference speed 2 F77 Level 1 Ⅳ
(before ACC/DEC M50 Speed Command N1 F01
calculation) F78 Level 2 Linear position control
Reference Speed Command N2 C25 Synchronizing command Monitor
Speed 2 Speed limit in (See p.4-5.)
PID calculation output M51
[PIDOUT] speed control
2 N-REF2 =2 Reference
Speed 3
4-3
PID Control
Monitor (Speed command selection)
H27
I/O check States of all
PARA 1, 2, 3, 4
Gain
Acceleration/deceleration switches indicate
Position Control Input Section
Decelerate at JOG
and S-curve switching H55 factory setting.
deceleration time 4 Position - Position
53 STOP2 Ⅸ detection control
∧ Position +
KEYPAD operation detection Hold
STOP (See p.4-5.)
Jogging operation OR circuit
10 JOG
Speed reference = 0%
×
PG OPC-VG1-PG (LD) calculation
4-4
integration =0 =0 ≠2
5V and 12V PA Speed detection
complementary PG calculation
Ⅲ
Ao
output PB
Monitor Detected speed 1
=2 (Speed indicator,
5V line driver SD SPGT KEYPAD panel
PG OPC-VG1-SPGT prioritization prioritization LED monitor one-way deflection)
output Detected Speed
Motor Speed/Line Speed Detection
0 N-FB1+
17-bit M06
OPC-VG1-PG (SD) 1 N-FB1±
serial =1 Speed setting 1
OPC-VG1-SPGT =4 Detected speed 1
Vector control for sensor less Speed estimation
UPAC, SIU (Speed indicator,
FA+ induction machine calculation
(Speed setting 1) two-way deflection)
FA- Divider Simulated operation Torque
Pulse output UPAC (SW)
FB+ circuit mode reference value
FB- OFF - You can select a switch on the OPC-VG1-PG card to switch between motor speed
M1 M2 M3 Machine =2
model detection and line speed detection.
Dividing Ratio for FA, FB Pulse Output H51 H52 H127
calculation (a) PG (SD): Controls speed by detecting pulse train to calculate speed.
(Numerator) E109
Load inertia (b) PG (LD): Controls line speed by detecting digital line speed.
UPAC (simulated speed)
(Denominator) E110 ON
- The speed detection and speed estimation are invalid for V/f control.
" = 0~2 " - When you apply an analog frequency such as TG output as line speed, use FUJI's
Speed detection =3
OPC-VG1-PMPG FV converter board to convert it into voltage for Ai [LINE-N] input.
calculation
- The pulse output (divider circuit) is equal magnification output.
" = 6" Vector control for synchro-
OPC-VG1-SPGT
nized machine with PG
o09
4.1 Block Diagrams for Control Logic
Chap. 4
CONTROL AND OPERATION
4-5
4.1.6
command 2/1
Link
COM (link)
5 TB-REF
Torque bias level
communications link
Enable
Hold Ai torque bias
(Torque command)
Select PID torque bias
79 TB-PID
51 H-TB
24 LE
31 H41-CCL
Cancel H41
37 TB1
38 TB2
Select torque bias
DX+ Integrated RS-485 operation
DX- Option cards Fixed priority H30
OPC-VG1-TL Torque Command Source H41
2
OPC-VG1-SX =1,3 ON [PIDOUT]
Field bus 1 =5 Torque Bias
S02 PID calculation
output
=4 Ai F47 Torque Bias T1
Torque
=0,2 OFF bias hold F48 Torque Bias T2
=3
OPC-VG1-DIB
F49 Torque Bias T3
REMOTE =2
OPC-VG1-DIA 0%
Ai =1
6 T-REF + -1
Torque current +
command [PIDOUT]
+ + F46
ASR; Speed control system F/F gain PID calculation
Select droop Droop Control output Mechanical Loss
control
Rotation
39 DROOP H28 Monitor direction Compensation
OPC-VG1-UPAC Speed setting 4 F50 Torque Bias
UPAC SW UPAC SW Torque Bias
Startup Timer
×
OPC-VG1-SIU ON M130
4-6
Speed ASR input filter
command - + =0 OFF
+ + + + +
Ⅱ ASR + + Ⅴ
(See p.4-3.) OFF + Torque
- UPAC, SIU
Reference speed 4 (ASR input) Proportional gain ON command
3 N-REF4 (Torque ON
M01 UPAC SW (See p.4-7.)
command 1)
Detected speed 2 (ASR input) Reference
4 N-FB2± OFF
Speed Speed 4
detection Monitor ASR Switching
Time UPAC, SIU
Ⅲ UPAC,SIU
(Reference
C70 (Torque bias)
(See p.4-4.)
KEYPAD ∧ ASR detection filter Speed 4)
panel H46 Observer
operation STOP - ASR (Automatic Speed Regulator) and S-curve
=1,2
acceleration/deceleration functions switch
OR Load disturbance/
10 JOG I- Feed Input Detection Observer simultaneously.
P-gain filter filter vibration suppressing
constant forward calculation - Torque control and torque current control hold the
Speed Control and Torque Command Section
C50 C51 C52 C53 C54 ASR3 =1 H48 H50 H52 M2 States of all
switches indicate
C60 C61 C62 C63 C64 ASR4 =2 H125 H126 H127 M3 factory setting.
12 M-CH2 ASR Feedforward Gain Compensation Load
gain
I-time
Select motor 2, 3 H94 Magnification Setting inertia
13 M-CH3
States of all
switches indicate
factory setting.
4.1.7
panel
- The COM (link) system is abbreviated as COM (link) . Note that it depends on H30
KEYPAD
operation
and [LE] as described in 4.2.6.
4 RT1
5 RT2
32 H42-CCL
Select ASR and
ACC/DEC time
(4 steps)
∧
Speed limiter STOP
Torque Limiter Level 1 Source F42 F43 Torque Limiter Level 2 Source under torque
Torque Current control
H42
Command Source
[PIDOUT] [PIDOUT] F76 Mode
PID calculation =5 PID calculation OR ASR
output output F77 Level 1 Output filter
COM (link) S10 =4 S11 COMS03
(link) S03 =4 Level 2
F78 C65 ASR4
[DIB] [DIA]
ASR4-P
Ai =1 F66 ASR1
3 TL-REF1 =1 4 TL-REF2 Monitor 7 IT-REF
Torque KEYPAD panel LED
Level 2
OFF display
OPC-VG1-UPAC UPAC torque limiter value 1 ON ON UPAC torque limiter value 2
M02 Torque command Notch Notch
OPC-VG1-SIU UPAC SW Torque Filter 1 Filter 2
UPAC SW Torque Command (Torque meter, two-
Command UPAC, SIU
Monitor way deflection) (Torque current H322 H325
Select torque limiter level 2/1 OFF ON 8 T-REF± command)
F51 Polarity H323 H326
35 TL2/TL1 9 T-REF+
selection H324 H327 (See p.4-8.)
UPAC, SIU
4-7
Torque Limiter Mode 1 ON Torque command ON
F40 (Torque Torque current
(Torque meter, one-
(See p.4-6.) command 2) =0 + command
Torque Limiter Mode 2 F41 way deflection)
Torque +
Ⅴ ÷ Ⅵ
limiter
Torque OFF OFF (M1motor)
UPAC, SIU UPAC SW ASR output
command (Torque filter
Cancel F40 (Torque limiter mode 1) command 2) UPAC SW UPAC, SIU
34 F40-CCL (Torque current
command)
Magnetic Flux Magnetic Flux F51 Polarity
H43
Magnetic-flux command Command Source Level at Light Load Torque Command
=3 F73 Monitor
COM (link) S04
UPAC, SIU
(Magnetic-flux Torque current command
Magnetic Flux Command Value H44 =2 (Torque ammeter, one-
command)
way deflection)
Ai ON (See p.4-8.) 6 IT-REF±
10 MF-REF =1
Magnetic-flux
Fixed filter reference 7 IT-REF+
φ Torque current command
=0
Ⅲ Ⅷ (Torque ammeter, two-
N way deflection)
Speed OFF
detection Pre-
UPAC SW Pre-excitation excitation
(See p.4-4.) (Initial level) F75
UPAC, SIU initial level Monitor Monitor
(Magnetic-flux KEYPAD panel LED KEYPAD panel LED
Pre-excitation monitor
command) F72 monitor
Mode Magnetic-flux Torque current
command display command display
Pre-excitation
(Duration) F74 M04 M03
33 H43-CCL Magnetic-flux Torque Current
Cancel H43 (Magnetic flux command) Command Command
Torque Limit, Torque Current Command, and Magnetic-flux
4.1 Block Diagrams for Control Logic
M1 Iron Loss Factor 3 P14 M1-ACR (I-time) P27 P07 M1-%X Zero speed
F39 control holding
Monitor time
Current KEYPAD panel Base
Ir* LED monitor OR
control section Voltage Sequence cutoff cutoff
decrease DC Link Bus Voltage
compensa- M21 Simulated operation
(See p.4-7.)
Φ* tion for P01
Torque Voltage
currentreference + + Vdc
+ + ACR Current detection
control + Vq reference
Ⅵ q axis Vector Vu Trapezoidal 6
- conversion wave conversion PWM
Magnetic- (torque) / 2/3
Vv
(See p.4-7.) output
fluxreference Id* d axis phase Vw On-delay
+ + (magnetic- conversion compensation
Ⅷ flux) Vd reference
Input power +
calculation + - + arrierg
k Φ* Voltage drop
compensa- Carrier frequency F26 enerato Main circuit
Input power tion r
× Monitor section
38 PWR-IN M1-%R1 P06
M1 Magnetic Exciting
Input power Saturation Factor
P15 to
Current Monitor Monitor
1 to 5 P19 M1-%X P07
(Motor output) Command U V W
Detected KEYPAD panel
4-8
12 PWR × × M1 Magnetic H112 to M147 Exciting LED monitor
Saturation Extension H118
Current Magnetic-flux Magnetic- Eq Induced Vq Vu
Coefficient 6 to 12 3/2 Voltage
Monitor Calculation flux voltage
(M1 only) M148 calculation
phase detection
M149 Ed calculation Vd conversi Vw
KEYPAD panel
LED monitor on/
Motor Output Iq Vector Iu
conversi Current
M10 P20 M1 Secondary Time Constant detection
Id on Iw
Speed
detection (See p.4-4.) Primary angular
Integra-
Ⅲ frequency ω1 reference tion θ*
M1 Slip Frequency (ω1) calculation
×
For driving P10 R2 Tempera-
Monitor correction ture M
Monitor Monitor For braking P11 calculation detection
F84 NTC
Input Watt- P24 M1 R2 Correction Factor 3
Current Control and Vector Control Section
setting
KEYPAD
panel speed
PID output value
∧
40 PID-OUT
Cancel PID
Cancel PID control
components
20 KP/PID
PID correction gain
Enable PID FF
69 PID-CCL
17 PID-G
70 PID-FF
component
∨ Ai Ao
PID output inverse FUNC
changeover DATA
48 PID-INV
PID Control OR
(Mode selection) H20
=2
PID Command 0% PID Control PID Control
PID Control F/F
Filter Time Upper limit
(Command selection) (Mode selection)
Constant
-1 0%
H21 H101 H25 H20
Internal speed 100% PID output
command + value (%)
=0 + + =1,2
O PID × PIDOUT
PID reference value Ai - =3
- -1
16 PID-REF =1
PID Calculation Section
4-9
PID feedback 1 Ai =OFF
15 PID-FB H23 I-action 100% 0%
=ON H24 D-action
PID feedback Ai
amount 2 Display coefficient A F52 Coeffi- Maximum value
27 PID-FB2 cient A
Display coefficient B F53
Switch PID
Coeffi- Minimum value
feedback signals
cient B
78 PID-1/2
0% 100%
Process amount
States of all - Setting H20 (PID control, action selection) to zero holds the PID calculation to zero.
switches indicate Monitor
factory setting. - [PIDOUT] of PID output is used for individual controls. See corresponding block diagrams for details.
KEYPAD panel LED
Speed command when H27 "PID control (speed command selection)" is set to 1.
PID Command Value (%)
Auxiliary speed command when H27 "PID control (speed command selection)" is set to 2.
M108
Torque command when H41 "Torque command selection" is set to 5.
PID Feedback Amount (%)
Torque limiting when F42 or F43 "Torque limiter value (level 1) or (level 2) selection" is set to 5. M109
PID Output (%)
M110
4.1 Block Diagrams for Control Logic
71
Load adaptive control
30
Definition 2
H61
Cancel speed limiter
4-10
Safety coefficient =OFF =1 LED monitor
for winding up 1 H203
Option monitor 6
Safety coefficient =ON
for winding up 2
H206 M220
Load Adaptive Control Section
Limit speed discrimination zone (Start speed) H221 (Multi-limit speed pattern at rated speed x 1.8
H225
H222 (Multi-limit speed pattern at rated speed x 2.0
Limit speed discrimination zone (Completion speed)
H226 H223 (Multi-limit speed pattern at rated speed x 2.5
Function definition 3 H224 (Multi-limit speed pattern at rated speed x 3.0
H227
4.1 Block Diagrams for Control Logic
Chap. 4
CONTROL AND OPERATION
4-11
OPC-VG1-UPAC
OPC-VG1-SIU
States of all
4.1.12
4-12
OR Selector
X5 Terminal [X6]
E06
-1 Function
OR Selector [O-DI6]
Function Selection Digital Input
X6 Terminal [X7]
E07
-1 Function
OR Selector - Control inputs are
X7 Terminal [X8] Integrated standard input: Nine points from X1 to X9
E08
-1 Function Optional OPC-VG1-DIOA: Four points from X11 to X14
OR Selector Optional OPC-VG1-DI: 16 bit data
X8 Terminal [X9]
E09 COM (link) system
-1 Function
OR Selector - The input (S06) from the COM (link) system does not replace the previous
X9 Terminal [X11] input, but is ORed with the previous input.
E10
OPC-VG1-DIOA Function - E14 "Normally open/normally closed" is applied only to standard input (X1
OR Selector
to X9) and ON/OFF state is applied to input after inverting with software.
X11 Terminal [X12]
E11 - If you use the Di data directly from the UPAC, select the universal DI [U-DI].
Function
OR Selector
X12 Terminal [X13]
E12
Function
OR Selector
X13 Terminal [X14]
E13
Function
OR Selector
X14
Monitor
I/O check
4.1.13
4-13
Terminal [Y3] Terminal [Y15]
E17 E24
Function -1 Function
- Five integrated standard output terminals Y1 to [RUN] [RUN]
S07(Y3) Selector Y3 S07(Y15) Selector Y15
Y4 and Y5A (relay) and optional terminals
OPC-VG1-DIOA Y11 to Y18 are available for
control output. Terminal [Y4] Terminal [Y16]
E18 E25
- Select the universal DO [U-DO] for the function Function -1 Function
to apply the output from the UPAC, SIU and [RUN] [RUN]
S07(Y4) Selector Y4 S07(Y16) Selector Y16
the COM (link) system directly to the hardware
output (S07 is the corresponding function).
- E28 "Normally open/normally closed" is applied Terminal [Y5A] Terminal [Y17]
E19 E26
only to standard input (Y1 to Y4 and Y5A) and Function -1 Function
ON/OFF state is applied to output after [RUN] [RUN]
S07(Y5A) Selector Y5A S07(Y17) Selector Y17
inverting with software.
Function Selection Digital Output/Fault Output
Terminal [Y18]
E27
30RY Drive Mode F36 Function
[RUN]
30C S07(Y18) Selector Y18
-1
30X 30B
Alarm relay output 30A
4.1 Block Diagrams for Control Logic
OPC-VG1-AIO
× × × × ×
Ai1-4: Zero-hold
43 ZH-AI4
42 ZH-AI3
41 ZH-AI2
40 ZH-AI1
Ai1-4:Reverse polarity
47 REV-AI4
46 REV-AI3
45 REV-AI2
44 REV-AI1
× × × ×
OPC-VG1-AIO
4-14
Enable
4.1.15
communications link
24 LE
Monitor
M193
General-purpose
Setting 1 Monitor
E90
H30
[OFF] ON
Selector
=1,3 ≠0
COM (link) S16
[OBS-TFB] =0,2
OFF =0
[OFF]
[AUX-N1]
Ai
4-15
Monitor
M194
General-purpose
Link Command Function Selection
Setting 2 Monitor
E91
[OFF] ON
Selector
=1,3 ≠0
COM (link) S17
[OBS-TFB] =0,2
OFF =0
[OFF]
[AUX-N1]
Ai
4.1 Block Diagrams for Control Logic
Enable data
change with keypad
19 WE-KP
4-16
4.2 Function Code Tables
F ***
Code number
Chap. 4
Fundamental functions F codes F00 to F85
Extension terminal functions E codes E01 to E118
E51, E52
4-17
4.2.2 About the Contents of Column Headers in Function Code
Tables
Column Headers Description
Function code Function code group and code number
485 No. Address to be used to refer to or change function code data using a communications option.
Available for all communications options except OPC-VG1-TL.
Communications Link No. Address to be used to refer to or change function code data using a communications option
address (OPC-VG1-TL, OPC-VG1-SX, etc.).
Blank link number fields mean that the corresponding function codes cannot be accessed via
a field option.
Name Name assigned to a function code.
Number of subdirectories in the keypad directory structure.
0: Parent directory having no subdirectories
Dir.
1: Subdirectory
2 or more: Parent directory having the specified number of subdirectories
Data setting range Allowable data setting range and definition of each data.
Indicates whether the function code data can be changed or not when the inverter is running.
Change when running
Y: Possible, N: Impossible
Default setting Data preset by factory default.
If data is changed from the factory default, it is displayed with an asterisk (*) on the keypad.
Using function code H03 reverts changed function code data to the default values.
Data copying Indicates whether or not the function code data can be copied when you copy the data stored in
the keypad memory of a source inverter to other destination inverters.
Initialization Indicates whether or not the function code data can be initialized to the default value by
function code H03 (Data initialization).
Y: Possible, N: Impossible
Format type Indicates a format type to be used to refer to or change function code data via the
communications link.
Drive control (Availability) Indicates whether or not the function code is available to the individual drive controls.
Y: Available, N: Not available
Drive controls:
VC w/ PG: Vector control for induction motor (IM) with speed sensor
VC w/o PG: Vector control for induction motor (IM) without speed sensor
V/f: V/f control for induction motor (IM)
VC for PMSM: Vector control for permanent magnet synchronous motor (PMSM) with speed
sensor
4-18
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
1: Protect data
This write-protects data from the keypad.
H29 defines write-protect from the communications
link (T-link, RS-485, etc.)
F01 1h h Speed Command N1 0 0 to 9 N 0 Y Y 41 Y Y Y Y
0: Keypad ( / keys)
4-19
Change when running
Communica- Drive
tions address control
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-20
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
Display coefficient A: Maximum value
Display coefficient B: Minimum value
F52 and F53 specify the conversion coefficients for
displaying the PID command, PID feedback amount,
and PID output (process command).
Display value = (Command or feedback value) x
4-21
Change when running
Communica- Drive
tions address control
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-22
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
F81 51h h Offset for Speed Setting on 3 -30000 to 30000 r/min Y 0 Y Y 5 Y Y Y Y
Terminal [12] F81 specifies the offset for analog speed input on
terminal [12].
F82 52h h Dead Zone for Speed Setting on 1 0.0 to 150.0 r/min Y 0 Y Y 2 Y Y Y Y
Terminal [12] F82 specifies the dead zone speed for analog speed
input on terminal [12] to limit the speed setting value
4-23
E codes (Extension Terminal Functions)
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-24
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
E01 101h 78h Terminal [X1] Function 13 57: Cancel multiplex system MT-CCL Y N N N
58-67: Custom Di1-Di10 C-DI1 to C-DI10 Y Y Y Y
68: Select load adaptive parameters 2/1 AN-P2/1 Y N N Y
(Available soon)
69: Cancel PID components PID-CCL Y Y Y Y
70: Enable PID FF component PID-FF Y Y Y Y
71: Reset completion of speed limit calculation NL-RST Y Y Y Y
Chap. 4
(Available soon)
72: Toggle signal 1 TGL1 Y Y Y Y
73: Toggle signal 2 TGL2 Y Y Y Y
74: Cause external mock alarm FTB Y Y Y Y
75: Cancel NTC thermistor alarm NTC-CCL Y Y Y Y
4-25
Change when running
Communica- Drive
tions address control
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
E15 10Fh 85h Terminal [Y1] Function 13 26: Heat sink overheat early warning INV-OH Y Y Y Y
27: Synchronization completion signal SY-C Y N N N
28: Lifetime alarm LIFE Y Y Y Y
29: Under acceleration U-ACC Y Y Y Y
30: Under deceleration U-DEC Y Y Y Y
31: Inverter overload early warning INV-OL Y Y Y Y
32: Motor overheat early warning M-OH Y Y Y Y
33: Motor overload early warning M-OL Y Y Y Y
34: DB overload early warning DB-OL Y Y N Y
35: Link transmission error LK-ERR Y Y Y Y
36: In limiting under load adaptive control ANL Y N N Y
37: In calculation under load adaptive control ANC Y N N Y
38: Analog torque bias being held TBH Y Y N Y
39 to 48: Custom Do1-Do10 C-DO1 to C-DO10 Y Y Y Y
49: - - - - -
50: Z-phase detection completed Z-RDY Y N N Y
51: Multiplex system communications link being Y N N N
established MTS
52: Answerback to cancellation of multiplex system Y N N N
MEC-AB
53: Multiplex system master selected MSS Y N N N
54: Multiplex system local station failure AL-SF Y N N N
55: Stopped due to communications link error LES Y Y Y Y
(Available soon)
56: Alarm output (for any alarm) ALM Y Y Y Y
57: Light alarm L-ALM Y Y Y Y
58: Maintenance timer MNT Y Y Y Y
59: Braking transistor broken DBAL Y Y Y Y
60: DC fan locked DCFL Y Y Y Y
61: Speed agreement 2 N-AG2 Y Y N Y
62: Speed agreement 3 N-AG3 Y Y N Y
63: Axial fan stopped MFAN Y Y Y Y
64: - - - - -
65: - - - - -
66: Answerback to droop control enabled DSAB Y Y N Y
67: Answerback to cancellation of torque Y Y N Y
command/torque current command
(H41-CCL/H42-CCL) TCL-C
68: Answerback to cancellation of torque limiter mode 1 Y Y Y Y
(F40-CCL) F40-AB
71: 73 ON command PRT-73 Y Y Y Y
72: Turn ON Y-terminal test output Y-ON Y Y Y Y
73: Turn OFF Y-terminal test output Y-OFF Y Y Y Y
74: Reading absolute position of serial PG in progress N N N Y
(Available soon) SPG-RD
75: System clock battery lifetime expired BATT Y Y Y Y
76: Magnetic pole position tuning in progress TUN-MG N N N Y
(Available soon)
77: SPGT battery warning SPGT-B Y Y Y Y
(Available soon)
78: Electrical conditions ready ERD Y Y Y Y
(Available soon)
79: IT detected in operation TCA Y Y Y Y
(Available soon)
80: EN terminal detection circuit failure DECF Y Y Y Y
(Available soon)
81: EN terminal OFF ENOFF Y Y Y Y
(Available soon)
82: Safety function in progress SF-RUN Y Y Y Y
(Available soon)
83: Motor stopped by safety function SF-STP Y Y Y Y
(Available soon)
84: STO under testing by safety function Y Y Y Y
(Available soon) SF-TST
E16 110h 86h Terminal [Y2] Function 1 0 to 75 (See Terminal [Y1] Function.) N 2 Y Y 58 Y Y Y Y
E17 111h 87h Terminal [Y3] Function 1 0 to 75 (See Terminal [Y1] Function.) N 3 Y Y 58 Y Y Y Y
E18 112h 88h Terminal [Y4] Function 1 0 to 75 (See Terminal [Y1] Function.) N 4 Y Y 58 Y Y Y Y
E19 113h 89h Terminal [Y5] Function 1 0 to 75 (See Terminal [Y1] Function.) N 14 Y Y 58 Y Y Y Y
4-26
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
E20 114h 8Ah Terminal [Y11] Function 1 0 to 75 (See Terminal [Y1] Function.) N 26 Y Y 58 Y Y Y Y
E21 115h 8Bh Terminal [Y12] Function 1 0 to 75 (See Terminal [Y1] Function.) N 26 Y Y 58 Y Y Y Y
E22 116h 8Ch Terminal [Y13] Function 1 0 to 75 (See Terminal [Y1] Function.) N 26 Y Y 58 Y Y Y Y
E23 117h 8Dh Terminal [Y14] Function 1 0 to 75 (See Terminal [Y1] Function.) N 26 Y Y 58 Y Y Y Y
E24 118h 8Eh Terminal [Y15] Function 1 0 to 75 (See Terminal [Y1] Function.) N 26 Y Y 58 Y Y Y Y
E25 119h 8Fh Terminal [Y16] Function 1 0 to 75 (See Terminal [Y1] Function.) N 26 Y Y 58 Y Y Y Y
E26 11Ah 90h Terminal [Y17] Function 1 0 to 75 (See Terminal [Y1] Function.) N 26 Y Y 58 Y Y Y Y
Chap. 4
E27 11Bh 91h Terminal [Y18] Function 1 0 to 75 (See Terminal [Y1] Function.) N 26 Y Y 58 Y Y Y Y
E28 11Ch h Y Terminal Function 0 0000 to 001F N 0000 Y Y 36 Y Y Y Y
(Normal open/close) 0: Normal open
1: Normal close
E29 11Dh 92h PG Pulse Output Selection 0 0 to 10 N 0 Y Y 92 Y N N Y
0: No dividing
4-27
Change when running
Communica- Drive
tions address control
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-28
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
N-REF4 ±Nmax/±10V
4: Detected speed 2 (ASR input) Y Y N Y
N-FB2± ±Nmax/±10V
5: Detected line speed Y Y Y Y
LINE-N± ±Nmax/±10V
4-29
Change when running
Communica- Drive
tions address control
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-30
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
C03 203h h Jump Speed 3 1 0 to 30000 r/min Y 0 Y Y 0 Y Y Y Y
C04 204h h Hysteresis Width for Jump Speed 1 0 to 1000 r/min Y 0 Y Y 0 Y Y Y Y
C05 205h 9Eh Multistep Speed 1 17 0 to 30000 r/min / 0.00 to 100.00% / Y 0/0.00/ Y Y 0 Y Y Y Y
0.0 to 999.9 m/min (Switchable by C21) 0.0
Multistep speeds 1 to 15 can be switched by turning
4-31
Change when running
Communica- Drive
tions address control
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-32
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
5: V/f control for IM
P02 302h h M1 Motor Selection 26 0 to 50 N * Y N 82 Y Y Y Y
Display (kW, HP) changes by setting F60.
0 to 35: Settings for VG-dedicated motors
Data at F04, F05, and P03 to P27 are
automatically set and write-protected.
4-33
Change when running
Communica- Drive
tions address control
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-34
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
4: Auto-tuning with the motor running Y Y N N
Upon completion of auto-tuning, the H01 data
automatically reverts to "0."
To save the tuned data, perform the Full save function
(H02).
H02 402h Eh Full Save Function 0 0 or 1 Y 0 N N 11 Y Y Y Y
4-35
Change when running
Communica- Drive
tions address control
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-36
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
0: Internal ASR output
1: Ai terminal input IT-REF
2: DIA card
3: DIB card
4: Communications link
H43 42Bh D3h Magnetic Flux Command Source 1 0 to 3 N 0 Y Y 66 Y N N N
4-37
Change when running
Communica- Drive
tions address control
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-38
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
Selection 2 Selects the protective/maintenance functions
individually.
(0: Disable, 1: Enable)
Thousands digit: PG wire break (p9 )
Hundreds digit: Lower the carrier frequency
Tenths digit: Judge the life of DC link bus
4-39
Change when running
Communica- Drive
tions address control
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-40
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
(Available soon) 100%/Motor rated current
H182 1F52h h M3 Pull-in Frequency 1 0.1 to 10.0 Hz N 1.0 Y N 2 N N N Y
(Available soon)
H183 1F53h h M3 Reference Current for Polarity 1 0 to 200% N 80 Y N 0 N N N Y
Discrimination
(Available soon)
4-41
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tions address control
Default setting
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VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-42
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
5: V/f control for IM
A02 502h h M2 Rated Capacity 1 For inverters of 400 kW or below N 0.00 Y N 3 Y Y Y Y
0.00 to 500.00 kW when F60 = 0
0.00 to 600.00 HP when F60 = 1
For inverters of 500 kW or above 13
0.00 to 1200 kW when F60 = 0
4-43
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VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-44
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
1000 to 2000 A
A111 240Bh h M3 Torque Current 1 0.01 to 99.99 A Y 0.01 Y N 13 Y Y N Y
100.0 to 999.9 A
1000 to 2000 A
A112 240Ch h M3 Slip Frequency (For driving) 1 0.001 to 10.000 Hz Y 0.001 Y N 4 Y Y N N
4-45
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VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-46
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
o03 603h h DIA BCD Input Speed Setting 1 99 to 7999 N 1000 Y Y 0 Y Y Y Y
o04 604h h DIB BCD Input Speed Setting 1 99 to 7999 N 1000 Y Y 0 Y Y Y Y
o05 605h h PG (PD) Option Setting 0 0 to 2 N 0 Y Y 96 Y N N Y
(Feedback pulse) 0: Build-in PG
1: PG(PD) option
4-47
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VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-48
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
o119 2513h h Bus Configuration Parameter 19 0 0000 to FFFF Y 0000 Y Y 9 Y Y Y Y
(Available soon)
o120 2514h h Bus Configuration Parameter 20 0 0000 to FFFF Y 0000 Y Y 9 Y Y Y Y
(Available soon)
o121 2515h h Write/Read Function Code Setting 0 0000 to FFFF Y 0000 Y Y 9 Y Y Y Y
4-49
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tions address control
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VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-50
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
o195 255Fh h Read Function Code Assignment 36 0 0000 to FFFF Y 0000 Y Y 9 Y Y Y Y
(Available soon)
o196 2560h h Read Function Code Assignment 37 0 0000 to FFFF Y 0000 Y Y 9 Y Y Y Y
(Available soon)
o197 2561h h Read Function Code Assignment 38 0 0000 to FFFF Y 0000 Y Y 9 Y Y Y Y
4-51
L codes (Lift Functions)
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-52
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
U06 B06h E0h USER P6 0 -32768 to 32767 Y 0 Y Y 5 Y Y Y Y
U07 B07h E1h USER P7 0 -32768 to 32767 Y 0 Y Y 5 Y Y Y Y
U08 B08h E2h USER P8 0 -32768 to 32767 Y 0 Y Y 5 Y Y Y Y
U09 B09h E3h USER P9 0 -32768 to 32767 Y 0 Y Y 5 Y Y Y Y
U10 B0Ah E4h USER P10 0 -32768 to 32767 Y 0 Y Y 5 Y Y Y Y
4-53
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VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-54
4.2 Function Code Tables
Default setting
Data copying
Function code
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
SF06 2806h h SLS Upper Limit 0 0 to 30000 r/m N 300 N N 0 Y Y Y Y
SF07 2807h h Maximum Speed 0 0 to 30000 r/m N 1500 N N 0 Y Y Y Y
SF08 2808h h Upper Limit Monitor Wait Time 0 0.00 to 3600 s N 0.00 N N 13 Y Y Y Y
SF09 2809h h PG Breakdown Detection 0 0 or 1 N 1 N N 68 Y Y Y Y
0: Disable
4-55
S codes (Serial Communication Functions)
Default setting
Function code
Data copying
Format type
Initialization
Remarks
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VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-56
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
M01 801h Fh Reference Speed 4 (ASR input) 15 -32000 to 32000 : (data)*Nmax/20000 r/min N - N N 5 Y Y Y Y
M02 802h 10h Torque Command 1 0.01%/1d N - N N 7 Y Y N Y
M03 803h 11h Torque Current Command 1 0.01%/1d N - N N 7 Y Y N Y
M04 804h 12h Magnetic-flux Command 1 0.01%/1d N - N N 7 Y Y N N
M05 805h 13h Output Frequency Command 1 0.1 Hz/1d N - N N 2 Y Y Y Y
Chap. 4
M06 806h 14h Detected Speed 1 -32000 to 32000 : (data)*Nmax/20000 r/min N - N N 5 Y Y N Y
M07 807h 15h Calculated Torque 1 0.01%/1d N - N N 7 Y Y Y Y
M08 808h 16h Calculated Torque Current 1 0.01%/1d N - N N 7 Y Y Y Y
M09 809h 17h Output Frequency 1 0.1 Hz/1d N - N N 2 Y Y Y Y
M10 80Ah 18h Motor Output 1 0.1 kW/1d N - N N 2 Y Y Y Y
4-57
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VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
4-58
4.2 Function Code Tables
Default setting
Function code
Data copying
Format type
Initialization
Remarks
VC for PMSM
VC w/o PG
VC w/ PG
Name Dir. Data setting range
485 Link
V/f
No. No.
Chap. 4
M105 2905h h Running Status 2(b) 0 0000 to FFFF N - N N 142 Y Y Y Y
M106 2906h h Detected Load Shaft Speed 0 -32000 to 32000 : (data)*Nmax/20000 r/min N - N N 5 Y Y Y Y
M107 2907h h Detected Line Speed 0 -32000 to 32000 : (data)*Nmax/20000 r/min N - N N 5 Y Y Y Y
M108 2908h h PID Command Value 0 -327.68 to 327.67% N - N N 7 Y Y Y Y
4-59
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VC for PMSM
VC w/o PG
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Name Dir. Data setting range
485 Link
V/f
No. No.
4-60
4.2 Function Code Tables
Chap. 4
º0 Integer 0, 1, 2, 3, ...... 1
º1 Integer 0, 2, 4, 6, ...... 2 Only for pole number of motor
º2 0.0, 0.1, 0.2, ...... 0.1
4-61
Type [14]: Cause of alarm
15 12 8 7 0
Alarm code 0 to 64
Number of alarms 1 to 5
Alarm codes
Code Display Description Code Display Description Code Display Description
Error code C for specific
º0 --- No alarm 22 0h2 External alarm 44 arc
user application
Error code D for specific
º1 --- IPM error 23 0h3 Inverter internal overheat 45 ard
user application
Braking resistor Error code E for specific
º2 dbh 24 0h4 Motor overheat 46 are
overheated user application
Error code F for specific
º3 dcf DC fuse blown 25 0l1 Motor 1 overload 47 arf
user application
Excessive positioning
º4 d0 26 0l2 Motor 2 overload 48 dba Braking transistor broken
deviation
ENABLE circuit (safety
º5 ef Ground fault 27 0l3 Motor 3 overload 49 ecf
stop circuit) failure
º6 er1 Memory error 28 0lu Inverter overload 50 erh Hardware error
Keypad communications
º7 er2 29 0s Overspeed 51 err Mock alarm
error
º8 er3 CPU error 30 0u Overvoltage 52 loc Start delay
º9 er4 Network error 31 pbf Charger circuit fault 53 dfa DC fan locked
RS-485 communications
10 er5 32 p9 PG wire break 54 et1 PG failure
error
Error code 1 for specific
11 er6 Operation error 33 ar1 55 --- No alarm
user application
Error code 2 for specific
12 er7 Output wiring fault 34 ar2 56 ec PG communication error
user application
Error code 3 for specific
13 er8 A/D converter error 35 ar3 57 --- No alarm
user application
Error code 4 for specific
14 er9 Speed not agreed 36 ar4 58 --- No alarm
user application
Error code 5 for specific
15 era UPAC error 37 ar5 59 --- No alarm
user application
Inter-inverter
Error code 6 for specific
16 erb communications link 38 ar6 60 --- No alarm
user application
error
Error code 7 for specific
17 lin Power supply phase loss 39 ar7 61 0pl Output phase loss
user application
Error code 8 for specific
18 lu Undervoltage 40 ar8 62
user application
NTC thermistor wire Error code 9 for specific
19 nrb 41 ar9 63
break error user application
Error code A for specific
20 0c Overcurrent 42 ara 64 --- No alarm
user application
Error code B for specific
21 0h1 Heat sink overheat 43 arb
user application
4-62
4.2 Function Code Tables
Chap. 4
Type [16]: Percentage
4-63
Type [26]: DIOB option input state
4-64
4.2 Function Code Tables
Chap. 4
1,500
You can determine the speed is × 3,500 → 262.5 r/min
20,000
[32] [33]
0) FWD (forward operation command) Y1
1) REV (reverse operation command) Y2
2) X1 Y3
3) X2 Y4
4) X3 Y5A
5) X4 Not used.
6) X5 Not used.
7) X6 Not used.
8) X7 Y11 0: OFF, 1: ON
9) X8 Y12
10) X9 Y13
11) X11 Y14
12) X12 Y15
13) X13 Y16
14) X14 Y17
15) RST (RESET command) Y18
4-65
Type [34]: Communication error codes
15 8 7 0
Description of alarms in the communication through the link (RS-485, T-Link, SX-bus, E-SX bus). The following data is set to
the monitor data M26 according to the communication status. The codes listed in the column "KEYPAD panel display" is
displayed on the KEYPAD panel as a communication error .
KEYPAD
Code Communication error name Description
panel display
0 - No communication error Normal communication
A data is written to an unused address of the function code (writing to
address out of the specified range is defined separately).
Data is read from missing function code address in the middle of
continuous read. The data will be "0000".
Writing to the S area while link operation is disabled. The data will not
be reflected and cause no error.
A data out of range is written to the S area. The data is written after
adjusted to the upper or the lower limit.
Access from another link or the KEYPAD panel occurs during data
writing (EEPROM other than the S area is accessed).
Writing to operation data (such as tuning or initialization) during multiple
function codes are being written once through the link. The inverter
decides that the procedure is canceled and continues the writing.
Writing to/reading from option function codes that are not displayed on
the KEYPAD panel.
1 to 32 - - -
33 to - Not used
70
71 04 Checksum error, CRC error Software error Checksum value or CRC value does not match.
72 05 Parity error Hardware error Parity does not match.
73 06 Others (such as overrun, framing) Physical (reception) errors other than above.
74 01 Format error Incorrect format.
Characters requesting transmission are incorrect. Characters terminating
transmission are not in the specified order.
75 01 Command error Codes other than the specified commands are transmitted.
76 07 Link priority error Writing to the S area through RS-485 while a link option is installed.
Writing to the S area through a link with lower priority while multiple
link options are installed.
77 07 No right to write function code data Not used
78 02 Function code error Access to a data out of the address range of the function codes (such as
access to a data over F80).
Writing data over 16 words.
79 07 Error on writing to write-disabled data Write-disabled function codes (Read-only data or the M area).
Function codes write-disabled during operation.
Writing through the link to data out of the S area in "write-disabled
through link" mode. Note that F00 or "Write enable for KEYPAD"
cannot protect from writing through the link.
Function codes that cannot be written through the link (link function
codes: H31 to 40).
Writing to M1 function code (P) area when motor parameters are
protected.
Writing through the link in the copy mode operation of the KEYPAD
panel.
80 03 Data Written data is out of the setting range in the area other than the S area.
81 07 Error during writing Another writing request comes from the same source while writing
function code data (EEPROM other than the S area is accessed).
Note: The alarm codes 1 to 32 constitute a code system specific to the FRENIC-VG different from the assignment for the general-purpose
inverters.
The communication error codes 71 to 81 are common to the different models. Note that some causes of alarm are specific to models.
The KEYPAD panel does not display raw communication error codes but the values in the "KEYPAD panel display" column in the table
above.
The KEYPAD panel displays "∗ ∗ " when it receives data that does not have a corresponding "KEYPAD panel display" in the table
above.
4-66
4.2 Function Code Tables
Chap. 4
3) X4 Y4
4) X5 Y5 0: Normally open
5) X6 1: Normally closed
4-67
Type [101]: (Power)
15 13 0
4-68
4.2 Function Code Tables
Chap. 4
4) Speed detected 1 N-DT1
5) Speed detected 2 N-DT2
6) Speed detected 3 N-DT3
7) Undervoltage detected (Inverter stopped) LU
4-69
Type [127]: Control output 3
15 8 7 0
4-70
4.2 Function Code Tables
0) Not used.
1) Not used.
2) Answerback to droop control enabled DSAB
3) Answerback to cancellation of torque command/torque current command TCL-C
Chap. 4
4) Answerback to cancellation of torque limiter mode 1 F40-AB
5) Not used. -
6) Not used. -
7) 73 ON command PRT-73F
4-71
Type [133]: Control input 1
15 8 7 0
4-72
4.2 Function Code Tables
Chap. 4
4) Bypass ACC/DEC processor BPS
5) Select torque bias command 1 TB1
6) Select torque bias command 2 TB2
7) Select droop control DROOP
4-73
Type [137]: Control input 5
15 8 7 0
In preparation
4-74
4.2 Function Code Tables
Chap. 4
00001(1): Analog input to terminal [12](0 to ±10 V)
00010(2): Analog input to terminal [12](0 to +10 V)
00011(3): UP/DOWN control (Initial speed = 0)
00100(4): UP/DOWN control (Initial speed = Last value)
00101(5): UP/DOWN control (Initial speed = Creep speed 1 or 2)
7)
8) 00: Motor 1
01: Motor 2
10: Motor 3
4-75
Type [142]: Operation status 2(b)
15 8 7 0
Month
1 to 12 months: 0001(1) to 1100(12)
Year
2000 to 2099 years: 0000 0000(00) to 1001 1001(99)
Hour
0 to 23 hours: 0000 0000(0) to 0001 0111(23)
Day
1 to 31 days: 0000 0001(1) to 0001 1111(31)
Second
0 to 59 seconds: 0000 0000(0) to 0011 1011(59)
4-76
4.2 Function Code Tables
0) X11
1) X12
2) X13
3) X14
Chap. 4
4) Y11
5) Y12
0: OFF, 1: ON
6) Y13
7) Y14
4-77
4.3 Details of Function Codes
4.3.1 F codes (Fundamental Functions)
F00 specifies whether to protect setting data from accidentally getting changed from the keypad. When the
data protection is enabled, the "DATA PRTC" displays on the LCD monitor.
This data protection applies to access to data from the keypad. The data protection for access via the
communications link (RS-485, T-Link, SX-bus, fieldbus, etc.) can be defined with H29.
F 0 0 D A T A P R T C
Setting procedure
0 → 1: Press the and keys simultaneously to change the value from 0 to 1, then press the key to
establish the change.
1 → 0: Press the and keys simultaneously to change the value from 1 to 0, then press the key to
establish the change.
F 0 1 S P D C M D 1
4-78
4.3 Details of Function Codes
F 0 2 O P R M E T H O D
Data = 0: Enable the , , and keys on the keypad (Local mode). 0: KEYPAD
1: Enable input terminal commands FWD and REV (Remote mode). 1: FWD, REV
The remote and local modes can be switched also by pressing the and keys simultaneously. This key
Chap. 4
operation changes the setting of F02.
When H30 (Communications link operation) = "2" or "3," link operation has priority over the setting of F02.
When F02 = 0, entering a run command from the keypad turns the green LED lamp ON. When F02 = 1, to
F03 specifies the maximum speed (r/min) for motor 1. Specifying the maximum speed exceeding the rating of
the equipment driven by the inverter may damage the motor or the machinery. Make sure that the maximum
speed setting matches the equipment rating.
The ratio between the inverter rated speed and the maximum speed should be 1 : 6 or below.
F 0 3 M 1 ― M A X
Settings of some function codes (relating to the acceleration/deceleration time and the ASR P gain of analog speed
setting) are based on the maximum speed (F03). Changing the maximum speed in the already adjusted system in order
to decrease the top speed may cause the inverter to malfunction.
It is therefore necessary to change the ASR P gain (F61/C40/C50/C60) in proportion to the change of the F03 setting.
When F03 = 1500 and F61 = 10.0, for example, changing the F03 setting from 1500 to 150 will cause hunting. This
change means that the ASR P gain is multiplied by 10 (1500/150), so be sure to change the F61 setting from 10.0 to
1.0.
F04 specifies the rated speed in the constant torque range of motor 1. Set the rated speed printed on the
nameplate labeled on the motor.
Selecting a VG-dedicated motor with P02 automatically configures the F04 data and does not allow it to be
changed. Selecting the "P-OTR" with P02 does not allow the F04 data to be changed.
The ratio between the inverter rated speed and the maximum speed should be 1 : 6 or below.
F 0 4 M 1 - N r
4-79
F05 Rated Voltage M1
F05 specifies the rating of the output voltage to be supplied to motor 1. Set the rated voltage printed on the
nameplate labeled on the motor.
Selecting a VG-dedicated motor with P02 automatically configures the F05 data and does not allow it to be
changed. Selecting the "P-OTR" with P02 does not allow the F05 data to be changed.
F 0 5 M 1 - V r
F07 specifies the acceleration time, the length of time required for the speed to increase from "0" to the
maximum speed. F08 specified the deceleration time, the length of time required for the speed to decrease
from the maximum speed down to "0."
The actual acceleration/deceleration time is calculated based on the maximum speed (F03, A06, A106). See
the expression given below.
Reference speed
Actual acceleration/deceleration time = F07/F08 setting x
Maximum speed (F03, A06, A106)
If the S-curve acceleration/deceleration is selected, the actual acceleration/deceleration time becomes longer
than the specified time. For details, refer to the description of F67.
F 0 7 A C C T I M E 1
F 0 8 D E C T I M E 1
Actual speed
Time Time
Actual acc. Actual dec.
time time
Acc. time Dec. time
Acc. time Dec. time
Writing data to S08 (Acceleration time) or S09 (Deceleration time) via the communications link (RS-485,
T-Link, SX-bus, or fieldbus) automatically copies the data to F07 or F08 as is, respectively.
4-80
4.3 Details of Function Codes
F10 through F12 specify the thermal characteristics of the motor (motor rotation, output current and running
time) for its electronic thermal overload protection that is used to detect overload conditions of the motor
inside the inverter. This function protects motor M1. When a dedicated motor for the FRENIC-VG is used,
disable this function (no setting is required).
Chap. 4
F 1 0 M 1 ― E O L ― S E L
F 1 1 M 1 ― E O L ― L V L
- Detection level
F11 specifies the level (current value) at which the
electronic thermal overload protection becomes
activated.
In general, set the F11 data to 1.0 to 1.1 times of the M1
rated current specified by P04.
By factory default, F11 data is set to the rated current of
the Fuji general-purpose motor. To connect any other
motor, change the setting.
Data setting range: 0.01 to 99.99 (A)
100.0 to 999.9 (A)
1,000 to 2,000 (A)
4-81
F 1 2 M 1 ― E O L ― T C
4-82
4.3 Details of Function Codes
F14 specifies the action to be taken by the inverter such as trip and restart in the event of a momentary power
failure. You can select a function for detecting power failure and activating protective operation (alarm output,
alarm display, inverter output cutoff) for undervoltage or an automatic restart function without stopping a
coasting motor after the supply voltage recovery.
See the following table for more information on this function.
The restart mode related function codes include H13 to H17 (Restart Mode after Momentary Power Failure,
Wait time, Decrease rate in speed, Continuous running level, Run command self-hold setting and Run
command self-hold time), H09 (Starting Mode, Auto search), and E01 (Terminal [X1] Function STM, data =
Chap. 4
26 "Enable auto search for idling motor speed at starting"). Also be familiar with these functions.
To restart the inverter after momentary power failure under V/f control, enable the overcurrent suppression
(H58 = 1).
Data
Function name Operation on power failure Operation on power recovery
for F14
Inactive (immediate If undervoltage is detected, the protective The inverter does Enter
0 inverter trip) function lu is activated and output is not restart. commands for
turned off. resetting the
protective
Inactive (inverter trip If undervoltage is detected, the protective The protective
function is not activated and output will be function lu is function and
on recovery)
activated, but the starting
1 turned off.
operation does operation.
not restart,
Inactive (inverter trip When the holding DC level (H15) "Restart The protective
after deceleration to a after momentary power failure" is reached, function is
stop on power failure) the inverter decelerates a motor to stop. activated, but the
The DC voltage of the main circuit operation does
sharpens the deceleration slope so that the not restart,
undervoltage protective function lu is not
activated. The inverter collects the inertia
2 energy of the load and controls the motor
until it stops, then the undervoltage
protective function lu is activated. If the
amount of inertia energy from the load is
small, and the undervoltage level is
achieved during deceleration, the
undervoltage protective function lu is
then activated.
Active (continuous When the holding DC level is reached, Operation restarts automatically.
operation) energy is collected from the inertia amount For a power recovery during a
of the load to extend the operation continued operation, the inverter
continuation time. If undervoltage is accelerates to the original speed. If
3
detected, the protective function is not the inverter detected an
activated, but the output is turned off. undervoltage, operation
automatically restarts at the speed
when the undervoltage is detected.
Active (restart at the If undervoltage is detected, the protective Vector control & H09 ≥ 1
speed on power failure) function is not activated and the output is The inverter performs auto search
turned off. for idling motor speed and restarts
running the motor at the same speed
4 as the motor.
V/f control or H09 = 0
The inverter restarts running the
motor at the speed at which the
power failure occurred.
Active (restart at the If undervoltage is detected, the protective Vector control & H09 ≥ 1
starting speed) function is not activated and the output is The inverter performs auto search
turned off. for idling motor speed and restarts
running the motor at the same speed
5 as the motor.
V/f control or H09 = 0
The automatically restarts running
the motor at 0 r/min.
4-83
Power failure Power recovery Power failure Power recovery
H15:
Continuous
running level
DC link bus DC link bus
Undervoltage
voltage voltage
Time Time
Motor speed Motor speed H13: Wait time
H15:
Continuous
running level
DC link bus DC link bus
Undervoltage
voltage voltage
Time Time
Motor speed
Motor speed H13: Wait time
Protective Protective
function function
4-84
4.3 Details of Function Codes
F17 specifies the proportion to the reference speed value (analog input) from control terminal [12]. The
reference speed is limited to 110% (1.1 times) of ±maximum speed (F03).
Note: The reference speed value is finally limited by the speed limiter (F76, F77, F78).
F 1 7 G A I N ( 1 2 )
Chap. 4
CONTROL AND OPERATION
F18 Bias (for terminal [12] input)
F18 specifies a bias speed to be added to the reference speed value (analog input) from control terminal [12].
The bias speed is limited to ±maximum speed (F03). The reference speed is limited to 110% (1.1 times) of
±maximum speed (F03).
Note: The reference speed value is finally limited by the speed limiter (F76, F77, F78).
F 1 8 B I A S ( 1 2 )
4-85
F20 DC Braking (Braking starting speed)
If you apply a DC voltage to an operating motor (set the output frequency to zero), the motor generates a
braking torque to decelerate to stop. This is referred as DC brake and these functions specify the setting. If a
motor does not stop within a DC braking time, the motor will coast. You can assign a digital signal input
[DCBRK] to start the DC brake.
F 2 0 D C B R K N
- Starting speed
Set the starting speed of the DC brake during decelerating.
Setting range: 0 to 3,600 (r/min)
F 2 1 D C B R K L V L
- Braking level
Sets the output current level of the DC braking. You can specify as a percentage of the inverter rated output
(100%) with a minimum unit of 1%.
Setting range: 0 to 100 (%)
F 2 2 D C B R K t
- Braking time
Sets the operation time for the DC braking
Setting range: 0.0: Inactive
0.1 to 30.0 (s)
DC brake operation
The DC brake is applied for a specified time after
the speed reaches the starting speed level on
deceleration of a motor. The inverter running
(RUN) signal maintains ON during the DC
braking and the inverter stoppage (STOP) signal
turns on when the DC brake is activated.
The brake function of the inverter does not provide a mechanical hold.
You may be injured.
4-86
4.3 Details of Function Codes
Chap. 4
Under V/f control
You can accelerate a motor after operating the motor at a starting speed for a certain period to establish the
magnetic-flux on start.
- Starting speed
Sets the rotation at start.
Setting range: 0.0 to 150.0 (r/min)
Holding time
Starting
F 2 4 H L D S T A R T t speed Time
0
- Holding time
Sets the period for maintaining the starting time. FWD
Setting range: 0.00 to 10.00 (s)
Note: The holding time is not activated when you switch between forward and reverse rotation. The
acceleration time does not include the holding time.
4-87
F26 Motor Sound (Carrier frequency)
F26 controls the carrier frequency to reduce an audible noise generated by the motor or electromagnetic noise
from the inverter itself, avoid resonance with the machinery, and reduce the leakage current from the output
(secondary) circuit.
F 2 6 M T R S O U N D
Data setting range: 2 to 15 (kHz) (The upper limit differs depending upon the capacity and current rating
(HD/LD/MD).)
Note 1: Specifying a too low carrier frequency causes the output current waveform to have a large amount of
ripples (harmonics components). As a result, the motor loss increases, causing the motor temperature to rise.
Specifying a high carrier frequency increases the motor loss, causing the inverter temperature to rise.
Note 2: When F26 = 9, 8 kHz of the carrier frequency applies, when F26=11, 10 kHz, when F26 = 13 or 14,
12 kHz.
Note 3: Running a permanent magnet synchronous motor (PMSM) at a low carrier frequency may heat the
permanent magnet due to the output current harmonics, resulting in demagnetization. When decreasing the
carrier frequency setting, be sure to check the allowable carrier frequency of the motor.
4-88
4.3 Details of Function Codes
F36 selects whether to activate (excite) the alarm output relay (30RY) in a normal state or in an abnormal
state.
F 3 6 R Y M O D E
Chap. 4
0 30A-30C: OFF 30A-30C: ON 30B
30B-30C: ON 30B-30C: OFF
1 30A-30C: ON 30A-30C: OFF 30C
30B-30C: OFF 30B-30C: ON
F 3 7 S T O P N
- Stop speed
F37 specifies the stop speed.
Data setting range: 0.0 to 150.0 (r/min)
F 3 8 D E T S I G N A L
- Detection mode
F38 specifies whether to detect the stop speed with the reference speed (Reference speed 4 (ASR input)) or
detected speed (Detected speed 1).
Data setting range: 0: Detected speed
1: Reference speed
However, under V/f control or vector control without speed sensor, the reference speed only takes effect
irrespective of the F38 setting.
Under V/f control, the inverter stops its output when it detects the output frequency (M05), irrespective of the
F38 setting.
4-89
F 3 9 H L D S T O P t
F40 specifies torque limiter mode 1 in which the torque limiter, power limiter or torque current limiter can be
selected. In the mode, it is also possible to disable those limiters. Turning ON the terminal command
F40-CCL ("Cancel F40"), which is functionally equivalent to F40 set at "0," also disables those limiters.
F 4 0 T L I M M O D E 1
4-90
4.3 Details of Function Codes
You can use the "Operation monitor" of the "I/O check" of the KEYPAD panel to review the state of the
torque limiter, the power limiter and torque current limiter status
TL in the right figure shows the torque limiter is active. When the
torque limiter is not applied, the display turns to TL. You can also read 1500
the function code M14 "Operation status" through the link to confirm the ■FWD□BRK□IL
state. □REV■NUV□ACC
□EXT■TL □DEC
□INT□VL □ALM
∧∨ÆPAGE SHIFT 7
Chap. 4
F41 specifies torque limiter mode 2 in which the configuration of target quadrants can be selected.
4-91
Description and application of the limiter mode 1
Enable torque limiter Limits the output of the speed control unit (ASR). Use for constant torque control
F41 = 1 Restrain the torque (N·m) in terms of the involving speed control and torque
percentage of the rated torque of a motor assumed limiting such as winding or tension
as 100%. control.
4-92
4.3 Details of Function Codes
Chap. 4
• For driving, check the operation sequence to avoid
activating the protective function due to the
inverter overload or the motor overload.
4-93
(2)-2 Level 1 to driving, Level 2 to braking
Code Set value Description
F40 1 Enable torque limiter
F41 1 Level 1 to driving, Level 2 to braking
If you set the Level 2 larger than Level 1, the output torque will be fixed to the Level 1. Unless you want this operation,
never use this setting. A motor may become out of control and dangerous.
Accidents or physical injuries may occur.
4-94
4.3 Details of Function Codes
• When you turn on with assigning the torque limiter (Level 1, Level 2 selection) [TL2/TL1] signal to a
digital input signal, you can switch between the Level 1 and the Level 2.
Chap. 4
Reverse/Braking Forward/Driving
Level 1
Level 1
• The short-time rated torque limits the torque where the Level 1 or the Level 2 exceeds the short-time rated
torque.
• Though you can specify the Level 1 and the Level 2 both in plus and minus values, you do not have to use a
minus value, since it is interpreted as a plus value.
• The short-time rated torque limits the torque where Short-time rated torque
the Level 1 or the Level 2 exceeds the short-time
Output torque
rated torque as in the right figure. Second quadrant: First quadrant:
Reverse/Braking Forward/Driving
• Though you can specify the Level 1 and the Level 2
both in plus and minus values, you do not have to use
a minus value, since it is interpreted as a plus value. Level 1
• If you set the Level 1 as the short-time rated torque Level 2 Rated speed Motor speed
4-95
(3)-3 Level 1 to upper limit, Level 2 to lower limit
4-96
4.3 Details of Function Codes
Chap. 4
Code Set value Description
F40 3 Enable torque current limiter
F41 3 Level 1/Level 2 (switchable) to all four quadrants
Level 1
Level 2
• Unless you set the Level 1 and Level 2 over the short-time rated torque, the short-time rated torque does not
limit the torque.
• When protective actions (inverter overload 0lu or motor overload 0l1, 0l2, 0l3 ) occur frequently,
you can lower the setting level to avoid this phenomenon. Though you can specify the Level 1 and Level 2
with both in plus and minus values, you do not have to use a minus value, since it is interpreted as a plus
value.
4-97
F42 Torque Limiter Level 1 Source
Selects a mean that sets the torque limiter. These means are the function code, the analog input, the digital
input card (DIA, DIB), the link (RS-485, T-Link, SX, field bus) and the PID output (PIDOUT)
When this function is activated (the torque limiter takes effect), the acceleration and the deceleration become
longer than the set values.
F 4 2 T - L I M - L V L 1
F 4 3 T - L I M - L V L 2
- Level 1 - Level 2
Selects a mean that sets the Level 1 Selects a mean that sets the Level 2
Data setting range: 0 (Function code F44) Data setting range: 0 (Function code F45)
1 (Ai [TL-REF1]) 1 (Ai [TL-REF2])
2 (DIA card) 2 (DIA card)
3 (DIB card) 3 (DIB card)
4 (Communications link) 4 (Communications link)
5 (PID output) 5 (PID output)
4-98
4.3 Details of Function Codes
Chap. 4
(5) When using the communications link
• Set the function codes F42 and F42 to 4.
• Determine which link to be used. Refer the individual sections of the function description to study the detail
F 4 4 T - L I M - S E T 1
F 4 5 T - L I M - S E T 2
4-99
F46 Mechanical Loss Compensation
F 4 6 T - M E C - L O S
[TB-REF]
[H-TB]
[TB1]
[TB2]
F 4 7 T - B I A S 1
F 4 8 T - B I A S 2
F 4 9 T - B I A S 3
0%
+ -1
+ F46
Rotation Mechanical loss
direction compensation
F50 Torque bias
startup timer
Torque
Speed + +
limiter
regulator
function
F 5 0 T - B I A S - T I M
4-100
4.3 Details of Function Codes
Sets the polarity for data display related to torque. (AO monitor, KEYPAD panel LED monitor, KEYPAD
panel LCD monitor)
F 5 1 T - R E F - M N T R
Chap. 4
The following table shows data related with torque. These values are displayed or transmitted with sign. Judge
the meaning of signs from the F51 set value.
Output torque
Second quadrant: First quadrant:
Reverse/Braking Forward/Driving
0
Motor speed
4-101
F52 LED Monitor (Display coefficient A)
Use these coefficients as conversion coefficient to determine the display values (process amount) of the load
speed/line speed, the reference/feedback value of the PID regulator on the KEYPAD panel LED.
Data setting range: Display coefficient A: −999.00 to +999.00
Display coefficient B: −999.00 to +999.00
F 5 2 C O E F A
F 5 3 C O E F B
You do not have to display an instant value for some continuously changing data on the LED monitor of the
KEYPAD panel. You can apply a filter for those data to prevent the flicker due to the change of the value.
4-102
4.3 Details of Function Codes
F55 specifies the running status item (listed below) to be monitored and displayed on the LED monitor.
F 5 5 L E D M N T R
Chap. 4
1 Speed command 4 (r/min) Speed command 4 of ASR input
2 Output frequency (Hz) Slip included
3 Torque current command value (%)
• Values 20 to 22 display when H20 (PID Control, Mode selection) is set at "1" (Active), "2" (Inverse action
1) or "3" (Inverse action 2), respectively.
• Values 18, 19, 23 to 28 display when specific control options are mounted. See the corresponding option
section in Chapter 6 for more details.
4-103
F56 LED Monitor (Display when stopped)
F56 switches the F55 data display between the detected data and reference data when the motor is stopped
(No inverter output, STOP state).
F 5 6 L E D M N T R 2
F57 selects the display contents of the LCD monitor in the Running mode.
F 5 7 L C D M N T R
Data setting range: 0 (Running status, rotation direction, and date & time or operation guide)
1 (Bar graphs for motor speed, output current, and torque command value)
When F57 = 0
In running At a stop
1500 1500
RUN FWD STOP
PRGÆPRG MENU PRGÆPRG MENU
F/DÆLED SHIFT F/DÆLED SHIFT
When F57 = 1
1500
r
A
%
SPD/Iout/TRQ
4-104
4.3 Details of Function Codes
F 5 8 L A N G U A G E
Data for F58 Displayed language Data for F58 Displayed language
0 Japanese 4 Spanish (Available soon)
Chap. 4
1 English 5 Italian (Available soon)
2 German (Available soon) 6 Chinese
3 French (Available soon) 7 Korean
F59 controls the contrast of the LCD monitor. Increasing the data value increases the contrast and decreasing
it decreases the contrast.
F 5 9 C O N T R A S T
F60 switches the display unit of the inverter output (input power) shown on the LED monitor and LCD
monitor and the display unit of M1 motor selection (P02) between kW and HP.
F 6 0 k W / H P
4-105
F61 ASR1 (P-gain)
F61 and F62 specifies the P-gain and integral constant of the ASR1.
F 6 1 A S R 1 - P
F 6 2 A S R 1 - I
P gain = 1.0 is defined such that the torque command is 100% (corresponding to the maximum speed setting)
when the speed deviation (speed command − observed speed) is 100%.
If you set a too large value to gain compared with the inertia, though you can get faster control response, the motor
may present an overshoot or a hunting. Also the motor or the machine may generate oscillation due to mechanical
resonance or over-amplified noise.
If you set a too small value to gain compared with the inertia, the control response slows down and it may take time to
settle down the speed fluctuation at low speed.
Constant of integration
Sets the constant of integration of the Automatic Speed Regulator (ASR). You can specify a value in the range
from 0.000 to 10.000 s to set the speed deviation (speed command-observed speed) at steady state to zero.
Setting 0.000 s disables the integration (P control only). The integration means to sum the deviation at a
specified interval. A smaller interval means a smaller summation interval that presents faster response. On the
other hand, larger interval extends summation interval to reduce the effect on the ASR. Set a small value to
reach the speed reference faster while allowing overshoots.
Integration action is a delay element. The constant of integration corresponds to the gain of a delay element. Increasing
the response of the integration action makes the delay element larger, destabilizing the control system including
motors and machines. The instability presents overshoots and oscillations. Thus, one measure to restrain the
mechanical resonance such as abnormal mechanical noises from motors and gears is to increase the constant of
integration.
However, if you do not want a slower response, the machine side may need measures such as reviewing machines
presenting mechanical resonance. You can also use F66 "ASR output filter".
4-106
4.3 Details of Function Codes
F63 specifies the feedforward gain for a feedforward control that adds torque determined by the change of the
speed command to the torque command directly.
The PI control by the ASR is a feedback control adjusting the speed against the command according to its
control result (Actual speed). This control can adjust deviations due to what are not measurable such as
unexpected disturbances and uncertain characteristics of control subjects. However, known changes in
command value are followed after they appear in the deviation (Speed command - Actual speed). Since you
can obtain a control value (torque command) for a known factor, you can expect a faster control by adding it
to the torque command directly. This function is provided for this purpose.
Chap. 4
F 6 3 A S R 1 - F F
FF control disabled (PI feedback control only) FF control enabled (PI feedback control also enabled)
Though increasing the P gain of the ASR realizes the effect described above, increased gain also increases
response resulting in negative effects (such as mechanical resonance or vibration).
4-107
F64 ASR1 (Input filter)
F64 specifies the time constant for the first-order lag filter applied to a reference speed. Usually do not change
the factory default.
Use this filter when you cannot stabilize the analog speed setting voltage at control terminal [12] after you
failed to eliminate the causes. If noise is the case, first try measures in hardware such as separating control
wiring, grounding, or connecting a capacitor to the terminal [12] and [11] in parallel before you use F64 as a
software measure.
F 6 4 A S R 1 - I N
F65 specifies the time constant for the first-order lag filter applied to the detected speed. Usually do not
change the factory default. In particular, it is not necessary to change the factory default when a pulse
generator (PG) is used for speed detection. Use an oscilloscope to check the waveform if the output of the PG
is unstable.
Use this filter when you use the line speed detection [LINE-N] signal for speed detection and the ripple
presents on the signal. Note that a large setting will reduce the response of the speed control loop. A too large
setting may destabilize the control.
F 6 5 A S R 1 - D E T
4-108
4.3 Details of Function Codes
F66 specifies the time constant for the first-order lag filter applied to the torque command. Use this filter for a
mechanical resonance after you failed to adjust the ASR gain or the constant of integration to eliminate it.
F 6 6 A S R 1 - O U T
Chap. 4
or a rope vibration in a vertical transfer. You should take measures in the inverter side after you failed to
investigate and fix machine devices to eliminate the resonance.
Measures to eliminate mechanical resonance
⎛ S - curve acceleration start side (%) S - curve acceleration end side (%) ⎞
t1 (s) = Acceleration time (s) × ⎜⎜1 + + ⎟⎟ (s)
⎝ 100 (%) 100 (%) ⎠
⎛ S - curve deceleration start side (%) S - curve deceleration end side (%) ⎞
t2 (s) = Deceleration time (s) × ⎜⎜1 + + ⎟⎟ (s)
⎝ 100 (%) 100 (%) ⎠
4-109
F72 Pre-excitation Mode
F72 specifies when pre-excitation should start. Pre-excitation flows exciting current through a motor
beforehand in order to make the response quicker at the start of motor driving.
F 7 2 P R E E X S E L
When F72 = 0, set the pre-excitation duration (F74) so that the motor starts rotating after the magnetic flux has
been saturated (100%), as shown in the above graph.
Note: The motor may rotate during pre-excitation, so be sure to use a mechanical brake to avoid unexpected
rotation.
Even if F72 = 1, under vector control without speed sensor or under torque control, pre-excitation after a
motor stop does not occur. When H09 ≠ 0 (Auto search is enabled) under vector control without speed sensor,
pre-excitation at a startup caused when H72 = 0 applies.
Whether a motor is during pre-excitation or in normal operation can be
checked with the running status page in Menu #4 "I/O CHECK." 1500
EXT indicates "during pre-excitation" and EXT, "in normal ■FWD□BRK□IL
operation." □REV■NUV□ACC
■EXT□TL □DEC
□INT□VL □ALM
∧∨ÆPAGE SHIFT 7
4-110
4.3 Details of Function Codes
Chap. 4
Data setting range: 10 to 100 (%)
Note: F73 is valid only under vector control with speed sensor.
You can view the level (%) of the magnetic-flux command on the "Operation monitor" of the KEYPAD
F 7 4 P R E E X t
Under vector control without speed sensor and when H09 = 1 or 2 (Auto search is enabled), the data setting
range is limited to 200 to 400%. Even if F75 is set at 100%, 200% applies.
If a trip occurs in auto search with 60 Hz or higher (1800 r/min in terms of 4-pole motor), increasing the F75
setting may improve the problem.
4-111
F76 Speed Limiter (Mode)
The speed control and the torque control (torque control, torque current control) differs in the usage of these
function codes.
F 7 6 N - L I M - M O D E
- Method selection
Data setting range: 0 (Limit forward (Level 1) and reverse (Level 2) individually.)
1 (Limit forward and reverse in Level 1.)
2 (Limit upper limit by Level 1 and the lower limit by Level 2.)
3 (Reserved. (Equivalent to "0").
F 7 7 N - L I M - L V L 1
F 7 8 N - L I M - L V L 2
- Level 1, 2
Data setting range: -110.0 to 110.0 (%)
4-112
4.3 Details of Function Codes
When F76 = 0, the upper and lower limit levels during FWD and REV operations switch between Levels 1
and 2.
Motor speed
(after limiter applied)
|Limiter Level 1|
Motor speed
Chap. 4
-|Limiter Level 2|
Limiter Level 1
Limiter Level 2
0
Motor speed
When F76 = 2
Specify such that the limiter Level 1 > the limiter Level 2 for F76 = 2 (Upper limit by the Level 1 and the lower limit
by the Level 2). If you specify as the limiter Level 1 < the limiter Level 2, the speed reference is fixed to the limiter
Level 2. In this state, turning off the operation does reduce the speed reference and the operation continues.
You may be injured.
4-113
(2) Torque control (torque command, torque current command)
F 7 6 N - L I M - M O D E
- Method selection
Data setting range: 0 (Limit forward and reverse individually. FWD and REV switch the levels.
1 (Level 1 limits forward and reverse.)
2 (Invalid (Even if specified, the setting is assumed to be "0."))
3 (Individual limiters for forward and reverse rotation. [12] input is added as a variable
part of limiters.)
F 7 7 N - L I M - L V L 1
F 7 8 N - L I M - L V L 2
- Level 1, 2
Data setting range: -110.0 to 110.0 (%)
When F76 = 0, the upper and lower limit levels during FWD and REV operations switch between Levels 1
and 2.
Motor speed
(after limiter applied)
Limiter Level 1
Motor speed
- Limiter Level 2
4-114
4.3 Details of Function Codes
|Limiter Level 1|
Motor speed
0
Chap. 4
-|Limiter Level 2|+ [12]
Input voltage for [12] is ± 10V at the maximum motor speed ( ± 100% ).
Use C60 (ASR4-P) to adjust the speed stability under speed limit.
When the magnetic flux decreasing function (F73) is used, the factory default of the ASR4 P-gain (C60 = 10) causes
the response of the speed limiter to slower so that the speed may not be controlled. In particular, setting F73 data to an
extremely small value (10% or 20%) may cause large speed hunting. If it happens, increase the C60 setting (ASR4
P-gain) or increase the F73 setting to stabilize the speed.
The torque limit in accordance with the line speed (input at [12]) can be added if F76 is "3."
To perform mechanically coupled operation with torque command handover (see the figure below), enter a
slightly larger value (+5%) than that specified on the master as a speed limit level for the inverter (slave)
driven under torque control.
4-115
F79 Motor Selection (M1, M2, M3)
The FRENIC-VG can hold three sets of motor parameters (M1, M2 and M3) which can be selected by F79 or
X terminal functions (M-CH2 and M-CH3)
F 7 9 M 1 - 3 S E L E C T
Data setting range: 0 (Select M1. Note that the terminal input has higher priority as shown below.)
When M-CH2 and M-CH3 = (OFF, OFF) or (ON, ON), or no M-CH2 or M-CH3 has
been assigned, M1 is selected.
When M-CH2 and M-CH3) = (ON, OFF), M2 is selected.
When M-CH2 and M-CH3) = (OFF, ON), M3 is selected.
1 (Select M2.)
2 (Select M3.)
When M1 (1st motor) is selected When M2 (2nd motor) is selected When M3 (3rd motor) is selected
Control type Set by P01 Set by A01 Set by A101
Vector control for IM with Vector control for IM with Vector control for IM with
speed sensor speed sensor speed sensor
Vector control for IM without Vector control for IM without Vector control for IM
speed sensor speed sensor without speed sensor
Vector control for PMSM with Vector control for PMSM Vector control for PMSM
speed sensor with speed sensor with speed sensor
V/f control V/f control V/f control
Simulation mode
Motor parameters Function codes Function codes Function codes
F03 to F05, F10 to F12, A02 to A71, H48, H50, H52, A102 to A171, H125 to
P03 to P51, H47, H49, H51, H170 to H174 H127, H180 to H184
H112 to H118, H160 to H164, To be set manually. To be set manually.
o09 to o11
When a FRENIC-VG motor is
selected, the inverter
automatically set data to the
above function codes.
Protective functions Provided. Not provided. Not provided.
specific to motor When a FRENIC-VG motor is
parameters selected with P02 (P02 = 0 to
35, 38 to 50) or P-OTHER is
selected (P02 = 36), the
write-protect function
becomes activated.
You can use the "Effective sets of motors/parameters" on the "I/O check" screen of the KEYPAD panel to
check the currently selected motor set (M1, M2, M3).
If the motor set 2 is selected, M2 is indicated.
Answer back signals are put on the DO output [SW-M2] and [SW-M3] to
1500
□PARA1□M1□JOG
indicate whether the motor switch among motor set (M1, M2, M3) is □PARA2■M2
completed in the inverter. See E15 to E27 for more information. We ■PARA3□M3
recommend to prepare a sequence to check the DO for the answer back □PARA4
∧∨ÆPAGE SHIFT 8
when you use the terminal input signals [MCH2] and [MCH3] to switch
motors.
It is recommended to activate overcurrent suppression function (H58 = 1)
when M3 is selected (V/f control).
4-116
4.3 Details of Function Codes
F80 specifies whether to drive the inverter in the high duty (HD), medium duty (MD) or low duty (LD) mode.
F 8 0 I r S E L E C T
Data setting range: 0, 2 (High Duty, overload current 150%-1 min, 200%-3 sec.)
1 (Low Duty, overload current 120%-1 min)
2 (Middle Duty, overload torque 150%-1 min)
Chap. 4
Overload current means to apply overload limiter by torque current (corresponding armature current of a DC
motor), and the torque decreases in proportion to the decrease of the magnetic-flux above the rated speed
(100%).
4-117
(Note) Replacing the HT-rating VG7 with the FRENIC-VG
The FRENIC-VG does not support the HT rating equivalent of the VG7. When replacing the HT-rating VG7,
use the FRENIC-VG with one capacity rank higher.
Note that the 200 V class series inverters of 7.5 to 22 kW and 400 V class series ones of 18.5 to 22 kW can be
replaced with the FRENIC-VG with the same capacity as long as the carrier frequency is 10 kHz or below.
If the LD or MD mode is selected for the inverter capacity not available to the mode, the inverter runs in the
HD mode.
F81 specifies an offset for analog speed input on terminal [12]. Use this setting for adjustment of out-of-offset
signals sent from external equipment.
F 8 1 1 2 O F F S E T
F82 specifies the dead zone speed for analog speed input on terminal [12] to limit the ±speed setting value
within the range of ±F82 data to 0 r/min.
F 8 2 1 2 B L I N D
4-118
4.3 Details of Function Codes
F83 specifies a time constant determining the first order delay of the analog speed input on terminal [12].
F 8 3 1 2 F I L T E R
Chap. 4
F84 Display Coefficient for Input Watt-hour Data
F84 specifies a display coefficient for displaying the input watt-hour data (M116).
F 8 4 P W R C O E F
F85 specifies a display filter for outputting the calculated torque on the LED and LCD monitors.
F 8 5 T R Q F I L T E R
4-119
4.3.2 E codes (Extension Terminal Functions)
E01 to E13 assign commands (listed below) to general-purpose, programming digital input terminals, [X1] to
[X9] and [X11] to [X14].
([X11] to [X14] are available when the optional OPC-VG1-DIOA is mounted or a communications option
(e.g., RS-485, T-Link, SX-bus, and fieldbus) is mounted.)
Before using these terminal commands, see Chapter 4, Section 4.1 "Control Block Diagrams" and check the
switching positions of the control contacts.
The FRENIC-VG runs under four drive controls: "Vector control for IM with speed sensor," "Vector control
for IM without speed sensor," "V/f control for IM," and "Vector control for PMSM with speed sensor." Some
terminal commands apply exclusively to the specific drive control, which is indicated in the "Drive control"
column in the function code tables given in Section 4.2.
4-120
4.3 Details of Function Codes
E 0 1 X 1 F U N C
|
E 1 3 X 1 4 F U N C
Function Function
Terminal commands assigned Symbol Terminal commands assigned Symbol
code data code data
0, 1, 2, 3 Select multistep speed (1 to 15 steps) SS1, SS2, 27 Synchronization operation command SYC
Chap. 4
SS4, SS8 (PG (PR) optional function)
4,5 Select ASR and ACC/DEC time RT1, RT2 28 Lock at zero speed LOCK
(4 steps)
6 Enable 3-wire operation HLD 29 Pre-excitation EXITE
4-121
Function Function
Terminal commands assigned Symbol Terminal commands assigned Symbol
code data code data
51 Hold Ai torque bias H-TB 72 Toggle signal 1 TGL1
52 STOP1 STOP1 73 Toggle signal 2 TGL2
(Decelerate to stop with normal
deceleration time)
53 STOP2 STOP2 74 Cause external mock alarm FTB
(Decelerate to stop with deceleration
time 4)
54 STOP3 STOP3 75 Cancel NTC thermistor alarm NTC-CCL
(Decelerate to stop with maximum
braking torque, ignoring the
deceleration time setting)
55 Latch DIA data DIA 76 Cancel lifetime alarm signal LF-CCL
(DIA optional function)
56 Latch DIB data DIB 77 Request for reading in serial port PG SPG-AP
(DIB optional function) absolute position
(Available soon)
57 Cancel multiplex system MT-CCL 78 Switch PID feedback signals PID-1/2
58-67 Custom Di1-Di10 C-DI1 to 79 Select PID torque bias TB-PID
C-DI10
68 Select load adaptive parameters 2/1 AN-P2/1 80 Tune magnetic pole position MP-TUN
(Available soon) (Available soon)
69 Cancel PID components PID-CCL 81 External electrical conditions RD
(Available soon)
70 Enable PID FF component PID-FF 82 Startup conditions STRD
(Available soon)
71 Reset completion of speed limit NL-RST 83 Continue to run at the time of LK-D
calculation communications link error
(Available soon) (Available soon)
Function code data = 0, 1, 2, 3 Select multistep speed (1 to 15 steps) -- SS1, SS2, SS4, SS8
You can use external digital input signals to switch predetermined speeds specified by function codes from
C05 to C19 "Multistep speed". Assign data 00 to 03 to digital terminals to select a speed by combining those
terminal inputs.
Input signal combination to select specified data
3 2 1 0 Speed to be selected
SS8 SS4 SS2 SS1
OFF OFF OFF ON C05 Multistep speed 1, N-1
OFF OFF ON OFF C06 Multistep speed 2, N-2
OFF OFF ON ON C07 Multistep speed 3, N-3
OFF ON OFF OFF C08 Multistep speed 4, N-4
OFF ON OFF ON C09 Multistep speed 5, N-5 Related function codes
OFF ON ON OFF C10 Multistep speed 6, N-6 C05 to C19
OFF ON ON ON C11 Multistep speed 7, N-7
ON OFF OFF OFF C12 Multistep speed 8, N-8 Setting range
ON OFF OFF ON C13 Multistep speed 9, N-9 0 to 30000 r/min
ON OFF ON OFF C14 Multistep speed 10, N-10 or
ON OFF ON ON C15 Multistep speed 11, N-11 0.00 to 100.00%
ON ON OFF OFF C16 Multistep speed 12, N-12 or
0.0 to 999.9 m/min
ON ON OFF ON C17 Multistep speed 13, N-13
C18 Multistep speed 14, N-14/
ON ON ON OFF
Creep speed 1, CREP1
C19 Multistep speed 15, N-15/
ON ON ON ON
Creep speed 2, CREP2
4-122
4.3 Details of Function Codes
Function code data = 4, 5 Select ASR and ACC/DEC time (4 steps) -- RT1, RT2
You can switch predetermined acceleration/deceleration times, ASR constants and S-curve
accelerations/decelerations specified by function codes through external digital input signals. Assign data 04
to 05 to digital terminals to select acceleration/deceleration times, ASR constants and S-curve
accelerations/decelerations.
Chap. 4
F08 Deceleration Time 1
F61 to F66 ASR1 constants
OFF OFF F67 S-curve Acceleration 1 (Start)
F68 S-curve Acceleration 1 (End)
Example: Four and five are assigned to the terminals [X2] and [X3].
Deceleration
Deceleration
Deceleration
Deceleration
Acceleration
Acceleration
Acceleration
Acceleration
time 1
time 1
time 2
time 2
time 3
time 3
time 4
time 4
4-123
Function code data = 6
Enable 3-wire operation -- HLD
Use for 3-wire operation. When HLD-CM is ON, the
FWD or the REV signal is self-held, and is canceled
when HLD-CM is OFF.
When you want use this HLD function, you should
assign a data 06 to a desired digital input terminal.
4-124
4.3 Details of Function Codes
Chap. 4
operation.
Note: Both M-CH2 and M-CH3 are ON, the first motor is selected. See also the description of the function
code F79.
Note: When inverter is stopped, if motor switch 1/2 is changed during rotation of the connected motor (during
naturally coasting or coasting with a load), the analog speed detection output, digital speed detection signal or
the like may cause unpredictable operation.
4-125
Function code data = 14 Enable DC braking -- DCBRK
When the external digital input signal is ON and the operation command is turned OFF (when you press the
key during the KEYPAD panel operation, or the both [FWD] and [REV] terminals are OFF during the
external signal operation), the DC braking starts after the motor speed decreases to the predetermined rotation
specified by the function code F20 "DC brake (Starting speed)", and the braking continues while the input
signal is ON.
The longer period between F22 "DC brake (Braking time)" or the ON duration of the input signal DCBRK is
selected.
Note that turning on the operation command will resume the operation. See also the description of the
function codes F20 to 22.
Function code data = 16 Switch creep speed under UP/DOWN control -- CRP-N2/N1
The external digital input signal switches the creep speed at the UP/DOWN selector unit.
4-126
4.3 Details of Function Codes
Speed
Maximum
speed
Chap. 4
Time
0
[REV]
[UP]
[DOWN]
[CLR]
A B C D E F G H I J K L MN O
4-127
(2) UP/DOWN, Initial value = Last value), N1 (F01)/N2 (C25) = 4
The following graph shows an operation with this function (The S-curve specification is not active in this
example).
The last value is defined as the speed command value adopted when the last operation command (FWD,
REV) is turned OFF. The last value is stored in the non-volatile memory (memory that retains data even when
the power has been switched OFF), and becomes effective when the power is supplied again.
A: Accelerates in forward direction up to "+Last speed command value (speed command value just before
the operation command is set to OFF)"
B: Accelerates in forward direction
C: Fixed to the speed command value when [UP] is set to OFF
D: Restricted by the maximum speed after acceleration in forward direction
E: Decelerates to stop. Fixed to the speed command value when [DOWN] is set to OFF
F: Stores the speed as a last value when the [FWD] is set to OFF. Accelerates in forward direction to the last
value when the [FWD] is set to ON. Decelerates to stop when the [FWD] is set to OFF.
G: Accelerates in reverse direction up to "−Last speed command value"
H: Accelerates in reverse direction
I: Fixed to the speed command value when [UP] is turned OFF
J: Resets to 0 r/min when [CLR] is turned ON
K: Accelerates in forward direction
L: Simultaneous [UP] and [DOWN] are treated as OFF. Fixed to the speed command value when both [UP]
and [DOWN] are turned ON
M: Decelerates to stop. Stores the speed as a last value when the [FWD] is set to OFF.
N: Accelerates in forward direction up to "+Last speed command value".
4-128
4.3 Details of Function Codes
Chap. 4
• The creeping speed continues even if the creeping speed is decreased after it is reached.
• A: Converted into an absolute value and processed into the input creep speed.
Speed
Creep speed
Time
0
-Creep speed
[FWD]
[REV]
[UP]
[DOWN]
[CLR]
A B C D E F G H I J K L MN O
4-129
Function code data = 19 Enable data change with keypad -- WE-KP
This function enables changes to the function codes through the KEYPAD panel only when the digital input
signal WE-KP is applied to prevent unauthorized changes. You can make changes when 19 is not assigned to
a terminal. This function enables/disables changes through the KEYPAD panel. Use "Write enable through
link" to enable/disable changes through the link.
Note: You cannot change the function codes if you set this data to a terminal by mistake. If this is a case, set
ON to the terminal, and then set a correct data.
4-130
4.3 Details of Function Codes
Function code data = 23 Enable data change via communications link -- WE-LK
This function enables changes to the function codes through RS-485, T-Link, SX, or field bus only when the
digital input signal is applied to prevent unauthorized changes. You can make changes when 23 is not
assigned to a terminal. Use aforementioned "Write enable for KEYPAD" to enable/disable changes through
the KEYPAD.
Chap. 4
ON Changes to data enabled
Note: This function does not restrict the writing to the function code S (such as operation command, speed
command) areas dedicated to the communication system. The next function "Operation selection through
When the link is enabled, the following priority applies if speed commands and operation commands come
from multiple communication systems.
Priority Operation command (FWD, REV), speed command Description of source of commands
One option selected from T-Link, SX-bus, and
1 Field options
fieldbus can be installed at a time.
2 Integrated RS-485 Disabled when the option above is installed.
4-131
Terminal [LE]
Set value Description
OFF ON Not assigned (*)
F01 = 0 Operation command from KEYPAD panel
Function Enabled Disabled
F02 = 0 Speed command from KEYPAD panel
code
specification Initial setting enabling both speed command
H30 = 3 Disabled Enabled
and operation command through link (PLC)
Terminal [LE]
Set value Description
OFF ON Not assigned (*)
Enabled (External signal is always
F01 = 1 Operation command from [FWD] and [REV]
selected)
Function
Speed command from analog input at terminal
code F02 = 1 Enabled Disabled
[12]
specification
Initial setting enabling only speed command
H30 = 1 Disabled Enabled
from link (RS-485)
4-132
4.3 Details of Function Codes
<Application example>
You do not have enough numbers of I/O and want to PLC OFF
use inverter control terminals to switch the control of a
I/O
PLC program. If you choose [X1] as a control terminal:
ON
1) Set the function code E01 "X1 function selection" to
25. This specification makes this input neglected by [X1]
PLC program
the inverter. No surplus I/O
Chap. 4
3) Since the data type of M13 is 32 (type), refer to the [X1]
bit assignment under that data type to check the Neglected
[U-DI]
corresponding bit of X1 input. internally
Function code data = 26 Enable auto search for idling motor speed at starting -- STM
The external digital input signal enables/disables the function H09 "Start mode (Rotating motor pick up)"
Assign a data 26 to a desired digital input terminal and the input signal applied to it switches between the
enabled state and the disabled state.
4-133
Function code data = 27 Synchronization operation command (PG (PR) optional function) -- SYC
This function switches between the speed command converted from a pulse train received as a position
command via the position control and other speed command. You can use this function for a synchronized
operation. You need an optional PG (PR).
Assign a data 27 to a desired digital input terminal and the state of the input signal applied to it selects the
function.
Also see E29 "PG pulse output selection", o12 to 19 "PG (PR) options", and the description on the PG (PR)
options.
Note that the Zero speed locking command LOCK is disabled during the pulse train position control with
SYC.
Pulse
FRENIC-VG generator FRENIC-VG
Slave Slave
Speed Speed
control control
Integrated PG Integrated PG
[PA] [PB] [PA] [PB]
Synchronized
PG IM IM PG
operation
4-134
4.3 Details of Function Codes
Chap. 4
CONTROL AND OPERATION
The complete synchronization (± 2 pulses or less) is possible both in the application example 1 and 2 during
both transient and steady states.
4-135
Function code data = 28 Lock at zero speed -- LOCK
The external digital input signal conducts servo lock. Assign data 28 LOCK to a terminal and set the input
signal ON.
respect to the motor position (angle) when the speed Servo locking
command of the acceleration/deceleration
calculation unit reaches to zero. The acceleration/
Time
deceleration calculation unit declines a step speed 0
command directed by the user in a specified FWD
ON
acceleration/ deceleration time.
LOCK
3) You can supply a resistive torque up to the
short-time rating. The function code H55 "Zero SY-C
5) A signal indicating completed servo locking appears on the DO as "Synchronization completion signal"
when the position deviation converges into the setting range of the H56 "Zero speed control (completion
range)".
When PG (PR) option is used for synchronization control by pulse train, the zero speed locking command
becomes invalid.
6) Because only one rotation is detected if the motor turns due to an external force after it is locked at zero
speed, the DO output (synchronous control complete SYC) may be turned on each time the predetermined
position passes.
4-136
4.3 Details of Function Codes
Chap. 4
You can also use the function codes F72, F74 and F75 to
start the pre-exciting. See also the description of these
functions.
1500
■FWD□BRK□IL
□REV■NUV□ACC
■EXT□TL □DEC
□INT□VL □ALM
∧∨ÆPAGE SHIFT 7
Application
Use for applications that switch between speed control (internal ASR) and torque command control.
4-137
Function code data = 32 Cancel H42 (Torque current command) -- H42-CCL
The external digital input signal cancels the setting specified by the H42 "Torque current command" (0:
internal ASR enabled). Assign a data 32 to a desired digital input terminal and the state of the input signal
applied to it selects the function.
Application
Use for applications that switch between speed control (internal ASR) and torque current command control.
4-138
4.3 Details of Function Codes
Chap. 4
OFF Acceleration/deceleration calculation unit enabled
ON Acceleration/deceleration calculation unit enabled
Restrictions
• When you use the BPS, control functions such as the UP/DOWN control and the active drive (when V/f
control is selected) are also disabled.
• The BPS does not affect the auxiliary speed setting 2 and the PID calculation output (speed command). For
details, refer to the control block diagrams.
Setting the BPS ON accelerates/decelerates the motor rapidly and the motor may accelerate at its maximum
permissible torque and decelerate down to the zero speed. Use the BPS after you confirm that these are permissible
actions of the mechanical system and the braking devices you use.
You may be injured.
Function code data = 37, 38 Select torque bias command -- TB1, TB2
The external input digital signals can be used to switch among three types of torque biases predetermined by
F47 to 49 "Torque bias T1, T2, and T3". See the function code F47 to 49 for more details.
4-139
Function code data = 39 Select droop control -- DROOP
The external digital input signal switches between the droop control enabled state and the droop control
disabled state. Assign a data 39 to a desired digital input terminal and the state of the input signal applied to it
selects the function. See the function code H28 "Droop control" for more details.
Function code data = 44 Reverse Ai1 polarity -- REV-AI1 Control internal data REV-AI1
REV-AI2
Function code data = 45 Reverse Ai2 polarity -- REV-AI2 REV-AI3
+4000H REV-AI4
Function code data = 46 = OFF
Reverse Ai3 polarity (AIO optional function) -- REV-AI3
Function code data = 47
Reverse Ai4 polarity (AIO optional function) -- REV-AI4 -10V
【Ai1,2,3,4】
The external digital input signals invert the polarity of the input 0
+10V
4-140
4.3 Details of Function Codes
-100%
PIDOUT
+100%
0
Chap. 4
-100%
PID-INV
4-141
Application
Since this is a special function, limit your application to the
following cases. When you use the function code E14 "X function
normally open/normally closed", you can set to "normally closed FRENIC-VG
(ON)" without actually short-circuiting terminals.
1) Use to apply the power to a system and test the system without
connecting the PG signal.
2) When you use two motors by switching them with one unit, a Switch
momentary disconnection will present and the PG alarm (p9 ) is
issued if the PGs are switched externally. Chancel the PG alarm
(p9 ) at the sequence timing when the PGs are switched. Note that
Switch
when you use FUJI's option (OPC-VG1-CPG) for PG switching,
you do not need this canceling function.
PG PG
3) Monitoring the current on the signal line detects the PG
disconnection. The false detection may occur when the PG wiring
has high impedance causing low current. Usually 0.6 mA or less is IM IM
considered as a disconnection. If this is the case, you can operate
with canceling the PG alarm as an emergency mean.
<Control mechanism>
The vector control of the FRENIC-VG is a slip frequency type vector control. The inverter obtains the motor
speed (ωr) from the PG signal and the slip frequency (ωs) from the current detection to determine the output
frequency to the motor (ω1 = ωr + ωs). In case of a PG disconnection, the motor speed is 0 (ωr = 0) and the
output frequency to the motor becomes the slip frequency ωs.
In the speed control system (ASR), since the motor speed (ωr) does not follow the speed command (ωr*), the
speed control system (ASR) conducts an integral operation (I constant of ASR) to increase the speed deviation
(ωr*−ωr) and the saturation is reached in a short period. The output of the ASR is the torque command and
this torque command is fixed to the maximum value resulting in an overload alarm (0lu ).
4-142
4.3 Details of Function Codes
Chap. 4
ON Undervoltage alarm (lu ) canceled
Application
Since this is a special function, limit your application to the following cases.
1) When the control power is supplied via [R0] and [T0] separately, shutting down the main circuit power
causes the inverter to detect an undervoltage alarm (lu ) and enter the Alarm mode. To avoid the alarm,
use LU-CCL.
2) To drive a lifting unit or the like at the time of a power failure, use LU-CCL. Inverters of 30 kW or below
(200 V class series) or those of 55 kW or below (400 V class series) can run even on the voltage lower than
the undervoltage level (180 V for 200 V class series and 360 V for 400 V class series) as long as the
inverter runs at the low speed, so use LU-CCL when configuring a system using an uninterruptible power
supply (UPS), battery, stand-by generator and so on.
Note: To run inverters of 37 kW or above (200 V class series) or those of 75 kW or above (400 V class
series) on the voltage lower than the undervoltage level, a special type of inverters is needed. Contact your
Fuji Electric representative.
3) During cancellation of an undervoltage alarm, no parameter change is allowed from the keypad.
4-143
Function code data = 51 Hold Ai torque bias -- H-TB
The external digital input signal directs to preserve the torque bias data supplied via an analog input. Assign
data 51 to a desired digital input terminal and the existence of the input signal preserves the analog data.
Function code data = 52 STOP1 (Decelerate to stop with normal deceleration time) -- STOP1
The external digital input signal directs to decelerate to stop with the currently specified/effective deceleration
time and S-curve decelerations on start/end sides.
Assign data 52 to a desired digital input terminal and the existence of the input signal activates the operation.
Function code data = 53 STOP2 (Decelerate to stop with deceleration time 4) -- STOP2
The external digital input signal directs to decelerate to stop with the C67 "Deceleration time 4" and C68 and
C69 "S-curve start/end side 4".
Assign data 53 to a desired digital input terminal and the existence of the input signal activates the operation.
4-144
4.3 Details of Function Codes
Function code data = 54 STOP3 (Decelerate to stop with maximum braking torque) -- STOP3
Turning this external digital input signal ON causes the motor to decelerate to a stop with the maximum
braking torque (or the torque limiter value in terms of the inverter maximum current when the torque limiter is
disabled), ignoring the specified deceleration time. Note that, after the actual speed exceeds the rated speed
the braking torque will be reduced.
When a braking unit (150% maximum torque) of the same capacity as the inverter is used, an overvoltage
alarm (0u ) may occur during deceleration to a stop. To avoid the alarm, use a braking unit with one rank
higher or set the torque limiter value (braking) to 150%.
Assign data 54 to a desired digital input terminal and the existence of the input signal activates the operation.
Chap. 4
Input signal to select specified data
Function to be selected
54
OFF Normal operation
Time
0
Output torque
Time
Maximum
braking
torque
FWD ON
STOP1
STOP2
STOP3
4-145
Function code data = 57 Cancel multiplex system -- MT-CCL
The external digital input signal cancels the
multiwinding drive with SI (MWS) option
(OPC-VG1-TBSI) and switches to the standard
single wining motor drive. The function code to
switch to the multiwinding drive is o33
"Multiwinding system".
The right figure shows easy connection for
changing drives between 2-winding motor and
single-winding motor. In this circuit, the slave unit
does not need operation command or feedback of
PG, NTC signals. With change of motors, PG and
NTC signals must be changed as well as the 2nd
power circuit. To change PG and NTC signals, use
the DI option (OPC-VG1-CPG).
For details of the multiplex system, refer to the
description of Options.
Function code data = 68 Select load adaptive parameters 2/1 -- AN-P2/1 (Available soon)
Turning this signal ON or OFF selects the load adaptive parameter 2 or 1, respectively.
4-146
4.3 Details of Function Codes
Function code data = 71 Reset completion of speed limit calculation -- NL-RST (Available soon)
Chap. 4
Turning this signal ON clears the load adaptive calculation result and calculates the limit speed again at the
next acceleration time in the same direction.
For details, refer to H214 to H227 (Load adaptive control parameter setting 2).
*1 For SX bus communication, the bus tact cycle of applications that send a transmission toggle at the
MICREX-SX side should be 1 ms or more.
*2 As well, for E-SX but communication, the bus tact cycle should be 0.5 ms or more
4-147
(2) Toggle error detection alarm (arf )
The toggle error detection alarm (arf ) is treated as a heavy alarm.
H144 specifies the toggle signal error detection time.
No. Parameter name Data setting range Initial value Remarks
H144 Toggle data error timer 0.01 to 20.00 s 0.10 s Acts as a toggle signal error monitor timer.
A toggle error detection alarm (arf ) occurs upon detection of any of the following conditions when a run
command is given via the communications link or during running initiated by an auxiliary excitation
command or DC braking command.
z When a toggle signal has never been changed, a run command or EXITE ("Pre-excitation")/DCBRK
("Enable DC braking") is entered.
Note: When the power is turned ON, a run command is entered with the start of toggle signal monitor, an
alarm arf is issued. Therefore, enter a run command after at least one cycle of toggle signal like
00→01→10→11.
z During running, no change has occurred in a toggle signal for more than the detection time specified by
H144.
z During running, a toggle signal does not respond in the sequence of 00→01→10→11.
If a change in a toggle signal is abnormal, the inverter immediately trips as a PLC program error. After
detection of the error, normal sequence (00→01→10→11) of 2-bit signals is judged as a normal recovery.
Alarm occurrence example 1
4-148
4.3 Details of Function Codes
Chap. 4
CONTROL AND OPERATION
Note: If a toggle error detection alarm (arf ) occurs during pre-excitation or DC braking, disable (turn
OFF) the EXCITE or DCBRK command, respectively. If the command remains enabled (ON), turning the
alarm reset signal ON causes repeating of instantaneous cancellation and recurrence of arf alarm
(chattering).
4-149
Function code data = 77 Request for reading in serial port PG absolute position -- SPG-AP (Available
soon)
When the inverter is used in combination with a permanent magnet synchronous motor (PMSM) equipped
with a serial port PG, this external digital input signal causes the inverter to read in the absolute position of the
serial port PG immediately after the power is turned ON.
To use the SPG-AP function, the serial port PG option (OPC-VG1-SPG) should be mounted and the SPG-AP
should be assigned to any of the X terminals.
< Reading in the absolute position of a serial port PG >
- Immediately after the power is turned ON, the inverter automatically reads in the absolute position.
- Using this signal arbitrarily reads in the absolute position. As shown below, after checking that the
SPG-RD signal ("Reading absolute position of serial port PG in progress") on a Y terminal is turned OFF,
turn the SPG-AP OFF. Turning a run command ON at this moment does not allow inverter to run.
4-150
4.3 Details of Function Codes
Function code data = 80 Tune magnetic pole position -- MP-TUN (Available soon)
When the inverter is used in combination with a permanent magnet synchronous motor (PMSM) equipped
with an ABZ-phase encoder, it is necessary to tune the magnetic pole position before the initial operation after
the power is turned ON. This external digital input signal initiates the magnetic pole position tuning.
Note: No magnetic pole position tuning is required when a starting operation is performed until the Z-phase is
recognized after the power is turned ON or when the encoder of the PMSM is an absolute type of UVW
-phase interface.
Chap. 4
Function code data = 82 Startup conditions -- STRD (Available soon)
Function code data = 83 Continue to run at the time of communications link error -- LK-D (Available
soon)
4-151
E14 X Terminal Function (Normal open/close)
E 1 4 X N O R M A L
4-152
4.3 Details of Function Codes
Part of control signals and monitor signals can be selected and output to the terminals [Y1] to [Y18] and
[Y5A]. The transistor signals are output to the terminals [Y1] to [Y18] and the relay contact signal to [Y5A].
Use of terminal functions from [Y11] to [Y18] requires the optional OPC-VG1-DIOA.
The valid and invalid functions vary according to the drive control (vector control for IM with/without speed
sensor, vector control without speed sensor, V/f control and vector control for PMSM with speed sensor). For
details, refer to the function code tables in Section 4.2.
Chap. 4
<Using digital output>
You can use a total of 13 terminals, which are five terminals from Y1 to Y4 and Y5A as standard and eight
terminals from Y11 to Y18 (when a DIOA option is used). Similarly to the link function (RS-485, T-Link, SX,
Field Bus), you can refer to the output of 13 points through the communications link.
Setting procedure
• Select a function you want to use. We select the "Operation ready output" command as an example.
• Assign the "Operation ready output" command to one of the available terminals (Y1 to Y4, Y5A, Y11 to
Y18). If you want to assign it to Y3, write a data, "14:RDY", to the function code E17 "Y3 function
selection".
• Y3 terminal is set to ON after you turn on and the operation becomes
ready. 1500
□Y1 □Y5A
• See the "I/O check" screen of the KEYPAD panel to confirm the □Y2
ON/OFF status of the Y3. If you switch the Y3 from OFF to ON, Y3 ■Y3
changes to Y3 on the screen shown on the right. □Y4
∧∨ÆPAGE SHIFT 4
4-153
E 1 5 Y 1 F U N C
E 1 6 Y 2 F U N C
E 1 7 Y 3 F U N C
E 1 8 Y 4 F U N C
E 1 9 Y 5 F U N C
E 2 0 Y 1 1 F U N C
E 2 1 Y 1 2 F U N C
E 2 2 Y 1 3 F U N C
E 2 3 Y 1 4 F U N C
E 2 4 Y 1 5 F U N C
E 2 5 Y 1 6 F U N C
E 2 6 Y 1 7 F U N C
E 2 7 Y 1 8 F U N C
Function Function
Terminal commands assigned Symbol Terminal commands assigned Symbol
code data code data
0 Inverter running RUN 24 Resetting TRY
1 Speed valid N-EX 25 Universal DO U-DO
2 Speed agreement 1 N-AG1 26 Heat sink overheat early warning INV-OH
3 Speed arrival signal N-AR 27 Synchronization completion signal SY-C
4 Speed detected 1 N-DT1 28 Lifetime alarm LIFE
5 Speed detected 2 N-DT2 29 Under acceleration U-ACC
6 Speed detected 3 N-DT3 30 Under deceleration U-DEC
Undervoltage detected (Inverter
7 LU 31 Inverter overload early warning INV-OL
stopped)
Torque polarity detected
8 B/D 32 Motor overheat early warning M-OH
(braking/driving)
9 Torque limiting TL 33 Motor overload early warning M-OL
10 Torque detected 1 T-DT1 34 DB overload early warning DB-OL
11 Torque detected 2 T-DT2 35 Link transmission error LK-ERR
In limiting under load adaptive
12 Keypad operation enabled KP 36 ANL
control
In calculation under load adaptive
13 Inverter stopped STOP 37 ANC
control
14 Inverter ready to run RDY 38 Analog torque bias being held TBH
C-DO1 to
15 Magnetic flux detected MF-DT 39-48 Custom Do1 to Do10
C-DO10
16 Motor M2 selected SW-M2
17 Motor M3 selected SW-M3 49 - -
Z-phase detection completed
18 Brake release signal BRK 50 Z-RDY
(Available soon)
Multiplex system communications
19 Alarm content 1 AL1 51 MTS
link being established
Answerback to cancellation of
20 Alarm content 2 AL2 52 MEC-AB
multiplex system
21 Alarm content 4 AL4 53 Multiplex system master selected MSS
Multiplex system local station
22 Alarm content 8 AL8 54 AL-SF
failure
Stopped due to communications link
23 Cooling fan in operation FAN 55 LES
error
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4.3 Details of Function Codes
Function Function
Terminal commands assigned Symbol Terminal commands assigned Symbol
code data code data
56 Alarm output (for any alarm) ALM 72 Turn ON Y-terminal test output Y-ON
57 Light alarm L-ALM 73 Turn OFF Y-terminal test output Y-OFF
Reading absolute position of serial
58 Maintenance timer MNT 74 SPG-AP
PG in progress (Available soon)
System clock battery lifetime
59 Braking transistor broken DBAL 75 BATT
expired
Magnetic position tuning in
60 DC fan locked DCFL 76 TUN-MG
progress (Available soon)
Chap. 4
SPGT battery warning (Available
61 Speed agreement 2 N-AG2 77 SPGT-B
soon)
Electrical conditions ready
62 Speed agreement 3 N-AG3 78 ERD
(Available soon)
You can use the function code F38 "Stop speed OFF
(Detection method)" to select either the speed
command or the actual speed. 0 Hysteresis width =
0.5% of max. speed
Setting level
F37, F38
4-155
3. Speed arrival signal -- N-AR
Turns ON when the actual speed value reaches the speed command value (Speed command 1:
acceleration/deceleration calculation unit input). See the function description of E42.
9. Torque limiting -- TL
Turns on when the torque command is limited by the torque limiter 1 or 2.
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4.3 Details of Function Codes
Chap. 4
ON ON Motor 1
18. Brake release signal -- BRK (Not available under V/f control)
Torque bias
ready
Torque Speed command Speed command
detection (before detection (after
detection accel/decel) accel/decel)
FWD: H135 FWD: H135
Magnetic-flux REV: H136 REV: H136
detection
Failures of
Current
external
detection Inverter devices
Speed command running
detection (before
accel/decel)
FWD: H135
REV: H136
Y5A
TM On when Operation
H134) ready output [RDY]
Y5C
Speed decrease Inverterprotective
H137, H138) action
TM SD BRK BRX
Braking when ON
Servo locking function (braking not by a mechanical brake but by the inverter output torque) is also available.
See the zero speed locking command in E01 to E13 "X function selection" for more details. We recommend to
use the servo lock function not independently but together with a mechanical brake.
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< Setting >
Brake release sequence
When all of the following conditions 1) to 6) are met, BRK ("Brake release signal") is turned ON to release the
mechanical brake.
1) RDY ("Inverter ready to run") ON
After main power ON → DC link bus voltage established → initialization completed, RDY comes ON.
2) Current detection
If the inverter detects current of 30% or more of the P08 (M1 exciting current) or A10 setting (M2 exciting
current) when M1 or M2 is selected, respectively, it judges the state as detection of current.
Note: When driving a permanent magnet synchronous motor (PMSM), the inverter judges 5% of the rated
current as detection of current.
3) Completion of torque bias startup
Torque bias can be added with F46 (Mechanical loss compensation), F47 to F49 (Torque bias T1 to T3)
and F50 (Torque bias startup timer). The inverter defines the elapse of the time specified by F50 as
completion of torque bias startup.
When no torque bias is added, the inverter judges RUN ("Inverter running") ON as completion of torque
bias startup.
4) Both FWD ("Run forward") and T-DT1 ("Torque detected 1") ON, or both REV ("Run reverse") ON and
T-DT2 ("Torque detected 2") ON
For FWD, specify the torque detection level 1 with E46; for REV, specify the torque detection level 2 with
E47. When the torque command comes to be the torque detection level 1/2 or above, T-DT1 or T-DT2 is
turned ON, respectively.
5) MF-DT ("Magnetic-flux detected") ON
This signal is turned ON when the calculated magnetic-flux value comes to be "Magnetic-flux detection
level (E48) - 5%" or above.
6) N-DT1 ("Speed detected 1"), N-DT2 ("Speed detected 2") or N-DT3 ("Speed detected 3") ON
For FWD or REV, the speed detection signal is turned ON when the reference speed (before
acceleration/deceleration) comes to be the speed command detection level (H135 or H136) or above.
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4.3 Details of Function Codes
Chap. 4
Set the starting speed (F23) to 0.0 r/min and set the torque detection level 1, 2 (E46, E47) so that BRD ("Brake
release signal") comes ON within the holding time (F24).
(2) At the time of stop
4-159
19-22. Alarm content -- AL1, AL2, AL4, AL8
Provides the operation status of the inverter protection function.
Output terminal
Alarm description (Inverter protective function)
AL1 AL2 AL4 AL8
No alarm OFF OFF OFF OFF
Overcurrent (ef, 0c ) ON OFF OFF OFF
Overvoltage (0u ) OFF ON OFF OFF
Undervoltage (lu ) ON ON OFF OFF
Main circuit error (dcf, pbf, dba , ecf ) OFF OFF ON OFF
CPU system error (er1,, er3, er8, era (*1)
ON OFF ON OFF
sif (*1) , srf (*1))
Overheat (dbh, 0h1, 0h3, 0h4, dfa ) OFF ON ON OFF
Overload (0l1, 0l2, 0l3, 0lu ) ON ON ON OFF
Speed error (d0, er9, 0s, l0c ) OFF OFF OFF ON
Input phase loss (lin, 0pl ) ON OFF OFF ON
Inverter output circuit error (er7 ) OFF ON OFF ON
Communication error (er2, er4, er5, erb ) ON ON OFF ON
Signal disconnection (nrb, p9 ) OFF OFF ON ON
Operation procedure error (er6 ) ON OFF ON ON
External fault (0h2, err ) OFF ON ON ON
Others (erh, a r1 to a rf ) ON ON ON ON
(*1) Available soon
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4.3 Details of Function Codes
Chap. 4
<Application>
You do not have enough numbers of I/O and want to
use an inverter control terminal for a control output of
4-161
28. Lifetime alarm -- LIFE
Turns ON when the accumulated operation time of main circuit smoothing capacitor, the electrolytic
capacitor on the control print circuit board, or the cooling fan.
The lifetime is determined by the following criteria and the lifetime is considered to be expired if either of
them is reached. You can see them in the maintenance information of the KEYPAD panel.
This function indicates merely an approximate life span. Daily inspection and periodic inspection are
necessary to avoid failures and keep operating at high reliability over a long period of time. (Refer to Chapter
8 in Instruction manual INR-HF51306x.)
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4.3 Details of Function Codes
Chap. 4
This signal is turned ON during calculation of a movable load and speed limiter value under load adaptive
control. Upon completion of calculation, this signal goes OFF.
Refer to the description given for function codes H60 to H66 and H201 to H228 (Load adaptive control).
4-163
55. Stopped due to communications link error -- LES
This signal applies when the CC-Link interface card is mounted. It comes ON when the inverter switches to a
stop operation due to an occurrence of an alarm er4 or er5. Removing the alarm and restarting the inverter
turns this signal OFF.
4-164
4.3 Details of Function Codes
Chap. 4
68. Answerback to cancellation of torque limiter mode 1 -- F40-AB
This is an answerback signal for switching F40-CCL (Cancel F40 (Torque limiter mode 1)).
4-165
77. SPGT battery warning -- SPGT-B (Available soon)
78. Electrical conditions ready -- ERD (Available soon)
79. IT detected in operation -- TCA (Available soon)
4-166
4.3 Details of Function Codes
E28 specifies whether to open or close output terminals [Y1] to [Y5] by software.
OP: Open
CL: Close (short-circuit)
E 2 8 Y N O R M A L
Chap. 4
To configure Y2 and Y5 as normally closed contacts and configure other Y functions as normally open
contacts
1) Perform bit assignment in binary according to type [36] (refer to Section 4.2.3.2 Data Type).
2) Next, convert the bit-assigned binary data into a hexadecimal.
Use this function to provide different applications with the PG pulse signal.
E 2 9 P G - P L S - O U T
1) You can divide the pulse signal to supply. Set value: 0: 1/1, 1: 1/2, 2: 1/4, 3: 1/8, 4: 1/16, 5: 1/32, 6: 1/64
The input signal to the integrated PG is divided for output as presented above. You can use the divided
signal for digital speedometer.
2) You can convert the internal speed command (digital and analog) into pulse to supply. See the
<Application example 2> of Synchronization command [SYC] of the function codes E01 to E13 for more
details.
When E29 = 7: Pulse generation mode (A, B: Signals with 90° phase difference)
3) Converting the input via the PG interface card into arbitrary pulses to output
When E29 = 8: OPC-VG1-PG (PD), pulse train detection input is directly supplied to the pulse output.
When E29 = 9: OPC-VG1-PG (PR), pulse train command input is directly supplied to the pulse output.
See the <Application example 3> of Synchronization command [SYC] of the function codes E01 to E13
for more details.
4) Converting the speed detection pulse input into arbitrary pulses to output
When E29 = 10: Integrated PG, PG (SD), Detected speed pulse input oscillation mode
When E29 = 7 to 10, arbitrary pulses can be output. For details, refer to the description of E109 and E110.
Sets the temperature at which the motor overheat alarm (0h4 ) is issued. Specify the protection level
according to the isolation class of the motor.
E 3 0 M - P R T - C
4-167
E31 Motor Overheat Early Warning (Temperature)
Sets the temperature at which the motor overheat early warning is issued before the overheat protection
becomes active. The early warning signal is put on the DO to which [M-OH] is assigned.
E 3 1 M - W A R N - T
Activated when the input voltage from a PTC becomes higher than the specified voltage (activation level) if
you select to use a thermistor.
E 3 2 M - P T C - L V L
The warning temperature depends on a PTC thermistor and the resistor of the PTC thermistor changes
drastically at the warning temperature. The activation (voltage) level is specified by this change of the
resistor.
When a PTC thermistor wire breaks, the inverter recognizes Rp = (Ω) and issues a motor overheat alarm
0h4.
4-168
4.3 Details of Function Codes
Sets the level at which the overload early warning is issued before the Inverter overload protection becomes
active. When you set 100%, the early warning is simultaneously issued with the overload protection (0lu ).
The early warning signal is put on the DO to which [INV-OL] is assigned.
E 3 3 I N V - O L W A R N
Chap. 4
E34 Motor Overload Early Warning
E 3 4 M - O L - W A R N
Sets in %ED with respect to the inverter capacity. When you use a braking resistor with 10%ED, set as 10%.
When the set value is zero, the overload protection (dbh ) becomes disabled.
E 3 5 D B - O L - P R T C
Sets the level at which the overload early warning is issued before the DB overload protection becomes active.
When you set 100%, the early warning is simultaneously issued with the overload protection (dbh ). The
early warning signal is put on the DO to which [DB-OL] is assigned.
E 3 6 D B - O L - W A R N
E 3 7 D B - T H - T C
4-169
E38 Speed Detection Mode
Provide signals when the Detected speed 1 [N-FB1±] /Speed reference 4 [N-REF4] exceeds the detection
level (1, 2, and 3). The detected signals are present on the DO's to which [N-DT1], [N-DT2], and [N-DT3] are
assigned. You can set the detection method (detection, speed reference) individually.
E 3 8 N D T M E T H O D
E 3 9 N D T 1 - L V L
E 4 0 N D T 2 - L V L
E 4 1 N D T 3 - L V L
- Detection level
Three types of speed detection level can be specified
with E39 to E41.
If the specified speed detection level exceeds the
maximum speed, the inverter interprets the detection
level as the maximum speed. The hysteresis width is
1% of the maximum speed. If the specified speed
detection level is 1% or less of the maximum speed,
N-DT1, N-DT2 and N-DT3 go OFF when (Speed
detection level 1/Speed detection level 4) = 0 r/min.
E39: Level 1
Data setting range: 0 to 30,000 (r/min)
Note: The absolute value of the speed is used. When
E39, E40, E41 = 0 (r/min), the N-DT1 signal comes
ON when (Speed detection level 1/Reference speed
4) ≠ 0 (r/min).
E40, E41: Level 2 and 3
Data setting range: 0 to ±30,000 (r/min)
Note: When E39, E40, E41 = 0 (r/min), N-DT2 and N-DT3 are always turned ON.
- Detection method
The detection method of the speed detection function can be individually specified.
Data setting range: 000 to 111
(0: speed detection (estimated).
1: speed reference)
E38 =
Definition of
E39
Definition of E41
Definition of E40
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4.3 Details of Function Codes
Chap. 4
CONTROL AND OPERATION
E42 Speed Arrival (Detection width)
E 4 2 N A R - H Y S T R
4-171
E43 Speed Agreement (Detection width)
The N-AG1 (Speed agreement signal) takes effect when motor M1 is selected.
Set the agreement levels (agreement ranges) of the Speed reference 4 (ASR input) [N-REF4] and the Detected
speed 2 [N-FB2±]. The inverter provides the detection signal when the Detected speed 2 is between the Speed
reference 4 plus the Detection range and the Speed reference 4 minus the Detection range.
The 100% means the maximum speed. The detection signal appears on the DO to which the [N-AR] is
assigned. You can also set the off delay timer for the detection signal. If the Detected speed 2 goes out and
returns to the detection range in a period specified by the off delay time, the detection signal will not be set to
OFF.
For N-AG2 and N-AG3 (Speed agreement signals) to be applied when motor M2 and M3 are selected,
respectively, refer to the descriptions of E114 to E117.
E 4 3 N A G H Y D T R
E 4 4 N A G D E L A Y
E45 specifies whether the Speed disagreement alarm (er9 ) is issued or not when the deviation between the
Speed reference 4 (ASR input) and the Detected speed 2 remains for a certain period.
E 4 5 N - U E - A L M
Setting:
Speed disagreement alarm 0: Disable 1: Enable
Phase loss detection level 0: Standard level
1: Level for manufacturer
2: Cancel
4-172
4.3 Details of Function Codes
Provides a detection signal when the torque command exceeds a specified value. You can specify two levels
of detection level, level 1 and level 2. 100% means a torque command of the continuous rating. The detection
signals appear on the DO's to which the [T-DT1] and [T-DT2] are assigned.
E 4 6 T D T 1 - L V L
Chap. 4
E 4 7 T D T 2 - L V L
Provides a detection signal when the calculated magnetic-flux value exceeds a specified value. The detection
signal appears on the DO to which the [M-DT] is assigned.
E 4 8 M F D T - L V L
E49 to E52 select functions to be assigned to analog input terminals [Ai1] to [Ai4], respectively.
Some functions are not available depending upon the drive control (vector control with/without speed sensor,
V/f control and synchronous motor drive). For details, refer to Section 4.2 "Function Code Tables."
E 4 9 A i 1 F U N C
E 5 0 A i 2 F U N C
E 5 1 A i 3 F U N C
E 5 2 A i 4 F U N C
4-173
Data setting range: 0 to 27
Function
Terminal commands assigned Symbol Scale Remarks
code data
0 Shut down input signal OFF - -
1 Auxiliary speed setting 1 AUX-N1 ±10V/±Nmax Nmax: Maximum Speed (F03, A06, A106)
2 Auxiliary speed setting 2 AUX-N2 ±10V/±Nmax Nmax: Maximum Speed (F03, A06, A106)
7 Torque current command IT-REF ±10V/±150% 100%: Torque Current (P09, A11, A111)
11 Detect line speed LINE-N ±10V/±Nmax Nmax: Maximum Speed (F03, A06, A106)
25 Main speed setting N-REFV ±10V /±Nmax Nmax: Maximum Speed (F03, A06, A106)
26 Current input speed setting N-REFC 4-20 mADC/±Nmax Nmax: Maximum Speed (F03, A06, A106)
4-174
4.3 Details of Function Codes
Setting procedure
• Select a function you want to use. We select the "Torque bias" as an example.
• Assign the "Torque bias" function to one of the available terminals ([Ai1] to [Ai4]). If you want to assign it
to [Ai2], write a data, "5:TB-REF", to the function code E50 "Ai2 function selection".
• Apply a voltage of ±10V/±150% to the analog terminal [Ai2]
considering the scale conversion of the torque bias in mind. If you need 1500
the torque bias of 15%, you should apply +1.0V. 12 = 0.0V
• See the "I/O check" screen of the KEYPAD panel to confirm that +1.0V Ai1= 0.2V
Ai2= 1.0V
is applied to [Ai2]. The right figure shows the screen you must view.
Chap. 4
∧∨ÆPAGE SHIFT 5
• You can specify the bias, the gain, the filter and the increment/
decrement limiter applied to the analog input.
See the description of the individual function codes for more details.
• You can use the DI terminal input to hold the analog input to zero or to invert the polarity of the analog input.
See Ai zero hold and Ai polarity change of E01 to E13 "X function selection" for more details.
See also the control block diagram to work with this function effectively.
If auxiliary speed setting 2 is larger than the stop speed level (F37), the motor keeps rotating at auxiliary speed
setting 2 even after the operation command (FWD, REV) is turned off. In this case, use the Ai zero hold
function with X function selection to zero-hold the Ai input simultaneously when the operation command is
turned off.
4-175
3, 4. Torque limiter level 1, 2 -- TL-REF1, TL-REF2
Assign a data 3 [TL-REF1] and a data 2 [TL-REF2] to desired analog input terminals to designate them as
Torque limiter (level 1) and Torque limiter (level 2) terminals. See the function codes F40 to 43 for torque
limiter.
4-176
4.3 Details of Function Codes
Chap. 4
13. Speed override -- N-OR
Assign a data 13 [N-OR] to a desired analog input
<Application example>
You can specify the coarse/fine adjustment of the speed.
Specified maximum speed value: 1,500 r/min
Specified speed reference value: 1,200 r/min (100%)
Input voltage applied to the terminal [N-OR]: ±10V
Coarse adjustment
As shown in the right graph, the overridden value is
600r/min for -10 V input and is restricted by the
maximum speed for +10 V input.
Applying voltage enables coarse speed adjustment
around the speed reference (1,200 r/min).
4-177
Fine adjustment Result of override
Set the gain of used [Ai] to 0,01 (function code E53 to 1206 r/min
56). Specified speed
reference value:
As shown in the right graph, the overridden value is 1200 r/min
1194r/min for -10V input and is 1206 r/min for +10V
1194 r/min
input. Applying voltage enables fine speed adjustment
around the speed reference (1,200 r/min). N-OR
0
Either the reference value of the maximum speed or the -10 V +10 V
precision of the analog input determines the resolution.
In this example, the resolution is determined by the
former one: 0.08 r/min.
The larger value between the following values determines the resolution.
Reference value of the maximum speed: 1,500 r/min ÷ internal data
20,000 = 0.075 r/min ≈ 0.08 r/min
Precision of the analog input: Unipolar scale (6 r/min) is divided into 15 bit.
Thus, 6 r/min ÷ 32767 (15 bits) × 100 (scaling) = 0.018 r/min
<Application example>
The right figure shows a diagram of a winding control
utilizing dancer control.
The UPAC option uses PID control for dancer position
control. The line speed command generated by adding
the PID output to the line speed command for the
winding off side received from [12] is supplied to the
winding up side.
You can use an [Ai] terminal to read the dancer position
detected by a potentiometer. If you assign Universal Ai
[U-AI] to the AI input, the output of the potentiometer is
directly available to the UPAC. See the description of
the UPAC for more details on the UPAC.
You can also use [U-AI] to control in the same manner if
you replace the UPAC option and the bus connector
with the PLC and the communication line.
4-178
4.3 Details of Function Codes
Chap. 4
Reserved for options and special applications.
25. Main speed setting -- N-REFV ±10 V/±Nmax (Nmax: Maximum speed F03, A06, A40)
26. Current input speed setting (4-20 mADC) -- N-REFC 4-20 mADC/Nmax
This analog input is available only on terminal [Ai2].
The current (4 to 20 mADC, Maximum speed/20 mADC) applied to terminal [Ai2] makes analog speed
setting.
When using N-REFC on terminal [Ai2], set F01 data at "9" (N-REFC) and turn SW3 to the I position. (For
configuration of SW3, refer to Section 3.3.3.9.)
4-179
E53 to E56 Ai Gain
These function codes specify gains to be applied to analog input terminals [Ai1] to [Ai4].
These function codes specify biases to be applied to analog input terminals [Ai1] to [Ai4]. A value of 100%
corresponds to a doubled offset value.
E 6 0 B I A S A i 4
-10 V 0
Data setting range: -100.0 to 100.0 (%) Input voltage
+10 V
Note: Terminals [Ai3] and [Ai4] are available only when
you install OPC-VG1-AIO. -100.0%
4-180
4.3 Details of Function Codes
These function codes specify whether to apply a filter to analog input terminals [Ai1] to [Ai4], as well as
specifying a time constant of the filter individually. The filter used here is a low-pass filter. The time constant
means the time until the filter output data reaches 63% of the input data.
Since a large filter time constant decreases the response, consider the response of a mechanical system to
determine the time constant. If the input voltage fluctuates due to noise, first try hardware measures, and then
use this filter after you failed.
Use the function code (E65 to E68) to increase or decrease a command value gradually.
Chap. 4
E 6 1 F I L T E R A i 1
E 6 2 F I L T E R A i 2
These function codes specify a time to increase a data inside the inverter from 0V to 10V when you change the
input from 0 to 10V applied to analog input terminals [Ai1] to [Ai4].
<Application example>
When you use the analog torque command or the analog torque bias, you may not use a command that
changes stepwise. A step-wise torque command may tear a paper in a paper rolling machine or present an
elastic vibration (damping) when a subject matter has a large elastic modulus.
To avoid this phenomenon, though you should change the command with an external volume, you can use this
Increment/decrement limiter to specify the automatic increase and decrease of an analog command value.
E 6 5 A / D L - A i 1 +10 V
Input voltage
E 6 6 A / D L - A i 2
E 6 7 A / D L - A i 3 Time
0 t t t
E 6 8 A / D L - A i 4
+10 V
Internal
Data setting range: 0.00 to 60.00 (s) control data
Note: Terminals [Ai3] and [Ai4] are available only when Time
the OPC-VG1-AIO is mounted. 0 t = Increment/decrement
limiter value (s)
4-181
Appendix
This section shows an example specifying the bias, the gain, and the increment/decrement limiter of [Ai1] and
assigning "Ai1 zero hold" to [X1] function and "Ai1 polarity change" to [X2] function. See also the control
block diagram for better understanding. The filter function is not included in this example, since you can use
this function to eliminate noise, but should not use actively.
• The increment/decrement limiter set the time for the change of an internal control data by 8 V (-4 V ↔ 4 V)
to 2.0 s × 8/10 = 1.6 s. Note that the increment/decrement limiter is applied not to the change of the input
voltage from 0 to 1 V, but to the change of the internal data scaled by the gain.
• The change of the internal control data to 0 V follows the increment/decrement limiter when the zero hold
signal [ZH-AI1]is applied.
• The change of the polarity of the internal control data follows the increment/decrement limiter when the
polarity change signal [REV-AI1] is applied.
4-182
4.3 Details of Function Codes
E69 to E73 select functions to be assigned to analog output terminals [Ao1] to [Ao5], respectively.
Some functions are not available depending upon the drive control (vector control with/without speed sensor,
V/f control and synchronous motor drive). For details, refer to Section 4.2 "Function Code Tables."
E 6 9 A O 1 F U N C
E 7 0 A O 2 F U N C
E 7 1 A O 3 F U N C
Chap. 4
E 7 2 A O 4 F U N C
E 7 3 A O 5 F U N C
Function
Terminal commands assigned Symbol Scale Remarks
code data
Detected speed 1 (Speed
0 N-FB1+ +Nmax/10V Nmax: Maximum Speed (F03, A06, A106)
indicator, one-way deflection)
3 Reference speed 4 (ASR input) N-REF4 ±Nmax/±10V Nmax: Maximum Speed (F03, A06, A106)
4 Detected speed 2 (ASR input) N-FB2± ±Nmax/±10V Nmax: Maximum Speed (F03, A06, A106)
5 Detected line speed LINE-N± ±Nmax/±10V Nmax: Maximum Speed (F03, A06, A106)
10 Motor current I-AC 200%/10V 100%: Rated Current (P04, A03, A103)
11 Motor voltage V-AC 200%/10V 100%: Rated Voltage (F05, A04, A104)
12 Input power (Motor output) PWR 200%/10V 100%: Motor rated torque
Note: Terminals [Ao4] and [Ao5] are available only when the OPC-VG1-AIO is mounted.
4-183
<Using analog output>
There are 5 types of analog output functions--three terminals [AO1], [AO2] and [AO3] as standard and
additional two terminals [AO4] and [AO5] when an AIO option is mounted.
Setting procedure
• Check a device such as a meter including wires. Set data to 14 to check 10V output.
• Select a function you want to use. We select the "Detected Speed 1 (Speedometer, two-way deflection)" as
an example.
• Assign the "Detected Speed 1 (Speedometer, two-way deflection)" function to one of the available
terminals ([AO1] to [AO5]). If you want to assign it to [AO2], write a data, "1:N-FB1±", to the function
code E70 "AO2 function selection".
• See the "I/O check" screen of the KEYPAD panel to confirm that
[AO2] supplies +10.0V during operating a motor. The right figure 1500
AO1= 0.0V
shows the screen you must view. AO2= 10.0V
• Connect a speedometer to the analog terminal [AO2]. AO3= 0.0V
∧∨ÆPAGE SHIFT 6
• You can specify the bias, the gain, and the filter applied to the analog output.
Function Application
Bias Sets the bias.
Gain Use to enlarge a small voltage range or to reduce a large voltage range.
Use a minus value to invert the polarity.
Filter You do not need to change the factory set data 0.010 s (10 ms).
This filter does work for the noise affecting a device (such as a meter) and wires between the device
and [AO] terminal.
Take necessary measures against noise outside of the inverter.
See the description of the individual function codes for more details.
See also the control block diagram to work with this function effectively.
Output resolution
The AO converts 12-bit digital data into analog data for output. 11 bits are assigned to +12 V, thus binary data
corresponding to 10V is 1705 (2047 × 10/12).
When using +10 V to supply a speed reference corresponding to the maximum speed of 1500 r/min, for
example, the resolution is 1500/1700 = Approx. 0.88 r/min.
Output cycle
Output is supplied with a sampling cycle of approx. 1 ms.
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4.3 Details of Function Codes
Chap. 4
4. Detected speed 2 (ASR input) -- N-FB2±
Assign a data 2 [N-REF2], 3 [N-REF4] and 4 [N-FB1+] to
desired analog output terminals to output the speed reference
and detected speed of each of them. You can use these
4-185
8. Torque command (Torque meter, two-way deflection) -- T-REF±
9. Torque command (Torque meter, one-way deflection) -- T-REF+
Assign a data 8 [T-REF±] and 9 [T-REF+] to desired analog output terminals to designate them as torque
meters.
Use [T-REF+] for a unipolar meter and use [T-REF±] for a bipolar meter. You can use the function code F51
"Torque command monitor (Polarity selection)" to select the output polarity.
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4.3 Details of Function Codes
Chap. 4
38. Input power -- PWR-IN
This terminal supplies power to the inverter. The "inverter rated power (kW) x 2" is output as +10 V.
The SMP is used for adjustment of the magnetic pole position in Chapter 3, Section 3.5.3.3 "Vector control
for PMSM with speed sensor and magnetic pole position sensor."
4-187
E74 to E78 Ao Gain
0.50
E 7 4 G A I N A O 1
E 7 5 G A I N A O 2
-10 V Control
E 7 6 G A I N A O 3 internal data
0
+10 V
E 7 7 G A I N A O 4
E 7 8 G A I N A O 5 -1.00
These function codes specify the bias of analog output Ao1 to Ao5. Output voltage 100.0%
+ 10V 0.0%
E 7 9 B I A S A O 1 -40.0%
E 8 0 B I A S A O 2
E 8 1 B I A S A O 3 Control
-10 V 0
internal data
E 8 2 B I A S A O 4
+10V
E 8 3 B I A S A O 5
-100.0%
Data setting range: -100.00 to 100.00 (%)
Note: [Ao4] and [Ao5] are available only when the -10 V
OPC-VG1-AIO is mounted.
E84 specifies the time constant of the output filters for the analog output Ao1 to Ao5 simultaneously.
E 8 4 F I L T A o 1 - 5
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4.3 Details of Function Codes
When E90 ≠ 0, it is possible to set Ai input data with digital data via the communications link (S16, S17).
The E90 setting has priority over Ai functions selected by E49 to E52.
E 9 0 L N K F U C 1
Scale
Chap. 4
Data for
Terminal commands assigned Symbol Internal definition
E90 S code setting
Internal range
0 Shut down input signal OFF -
4-189
E91 Link Command Function Selection 2 (Available soon)
When E91 ≠ 0 (OFF), it is possible to select analog data via the communications link (S17) in priority to Ai
input made by the Ai function selection.
E 9 1 L N K F U C 2
E101 to Ai Offset
E104
E 1 0 1 A i 1 O F S E T
E 1 0 2 A i 2 O F S E T
E 1 0 3 A i 3 O F S E T
E 1 0 4 A i 4 O F S E T
E 1 0 6 A i 2 B L I N D
E 1 0 7 A i 3 B L I N D
E 1 0 8 A i 4 B L I N D
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4.3 Details of Function Codes
E109 and E110 specify the numerator and denominator of the dividing ratio for FA and FB pulse output.
These settings are available when E29 = 7 to 10 or the SPGT option is mounted.
E 1 0 9 P L S N U M E
E 1 1 0 P L S D E N O
Chap. 4
Data setting range: 1 to 65535
Note: Specify E109 and E110 data so that E109 ≤ E110. Even when E109 > E110, the dividing ratio comes to
be "1."
OFF
E 1 1 4 N - A G 2 R N G
E 1 1 5 N - A G 2 T I M Setting level
Hysteresis width
E114, E116
Data setting range: E114 = 1.0 to 20.0 (%) = 1% of max. speed
E115 = 0.000 to 5.000 (s)
E 1 1 6 N - A G 3 R N G
E 1 1 7 N - A G 3 T I M
4-191
E118 Temperature for Axial Fan Stop Signal
When the NTC detection temperature of the motor equipped with an NTC thermistor drops below the setting
specified by E118, the inverter turns MFAN (Axial fan stop signal) ON.
The MFAN is used to stop the axial fan (cooling fan) of the motor when the motor is stopped.
Note that when the inverter is running, the MFAN signal is always OFF irrespective of the E118 setting.
E 1 1 8 F - S T P T M P
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4.3 Details of Function Codes
Chap. 4
Jumps the speed reference to avoid mechanical resonance points of a load.
You can set three jump points. When you set the Jump speed 1 to 3 to 0 r/min, this function is disabled. The
speed reference does not jump during acceleration/deceleration.
C 0 1 J U M P N 1
C 0 2 J U M P N 2
C 0 3 J U M P N 3
C 0 4 J U M P H Y S T R
If the jump width is larger than twice the jump speed setting, the downward jump is limited at 0 r/min.
(Example) Jump speed = 100 (r/min)
Jump width = 300 (r/min)
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C05 to C17 Multistep Speed 1 to 13
C 0 5 M U L T I N - 1
-
C 1 7 M U L T I N - 1 3
Data setting range: 0 to 30,000 (r/min), 0.00 to 100.00 (%) or 0.0 to 999.9 (m/min)
C18 and C19 also work as a creep speed function when you use the UP/DOWN function. See E01 to E09 "X
function selection" for more details.
C 1 8 N - 1 4 / C R E P 1
C 1 9 N - 1 5 / C R E P 2
Data setting range: 0 to 30,000 (r/min), 0.00 to 100.00 (%) or 0.0 to 999.9 (m/min)
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4.3 Details of Function Codes
When the terminal function SS1, SS2, SS4, and SS8 do not change simultaneously, a speed reference out of
the specification may be specified. When you use the Multistep speed reference agreement timer, the speed
reference changes after SS1, SS2, SS4, and SS8 maintain the same state for a time specified by the Multistep
speed reference agreement timer. Use this timer to use two or more terminals simultaneously among SS1, SS2,
SS4, and SS8 to switch the speed. If you switch only one terminal, leave the setting to 0.000s.
< Application example >
This section shows an example to use terminals SS1 and SS2 to switch the multistep speed. When you want to
Chap. 4
change from the Multistep speed 1 to the Multistep speed 2, you should switch two terminals simultaneously.
• When you set the timer to 0.00s, the difference in switching timing of SS1 and SS2 activates the Multistep
speed 3 for the delayed period and presents a operation pattern out of the specification as shown in the
upper right graph.
C 2 0 M L T N T I M E
C 2 1 M L T U N I T
Sets a method to specify the speed command. When the X terminal function [N2/N1] is set to ON, the speed
specified this function will be effective. See the description of F01 "Speed setting N1" for setting method you
can select.
C 2 5 S P D C M D 2
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C29 Jogging Speed
C 2 9 J O G N
The function code group C30 to C38 becomes effective in the JOG mode.
The terminal input signal [RT1] and [RT2] set the function code group C40 to C69 to either enabled or
disabled. The speed limit function response gain in the torque control mode is adjusted with C60 (ASR4-P).
See E01 to E13 "X function selection" and the control block diagram for the details of switching.
Acceleration/deceleration time: See the description of the function code F07 and F08.
S-curve setting: See the description of the function codes F67 to F70. Note that you can set
only the two points, the start and end sides, for the S-curve
acceleration/deceleration 2,3, and 4 and the JOG.
ASR setting: See the description of the function codes F61 to F65. Note that you cannot
set the F/F gain to the ASR-JOG.
You can view the setting on the "I/O check" screen of the KEYPAD panel.
The right figure shows that the ASR2 and the S-curve deceleration (PARA
1500
□PARA1■M1□JOG
2) are selected. ■PARA2□M2
□PARA3□M3
□PARA4
∧∨ÆPAGE SHIFT 8
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4.3 Details of Function Codes
Chap. 4
The right figure shows an example to set the [RT1] to
OFF, ON, then to ON to switch the gain between the
ASR1 and ASR2.
C 7 1 A C C / D E C C H
C 7 2 A S R C H S P D
If the setting is "0.00%," changeover does not occur. If the L04 (fixed S-curve pattern) is set at "1" or "2," the
C71 and C72 settings are invalid. "100.00%" indicates the maximum speed set at function codes F03, A06
and A106.
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C73 Creep Speed Switching (under UP/DOWN control)
Specifies whether to use a function or an analog input to set the creep speeds used in the UP/DOWN setting
mode.
C 7 3 C R P S W I T C H
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4.3 Details of Function Codes
Chap. 4
In addition to P codes, F03 to F05 and F10 to F12 are available when M1 □PARA2□M2
is selected. □PARA3□M3
□PARA4
∧∨ÆPAGE SHIFT 8
P01 specifies the drive control for motor 1, which can be selected from the following motor drive controls.
Refer to the description of P02 in conjunction with that of P01.
P 0 1 M 1 - C T L - M T D
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About vector control without speed sensor
This control utilizes vector control (similar to DC motor control) for a motor without a pulse generator. This
control enables torque control, which is not available in V/f control. Use this control when you use existing
general-purpose motors or motors to which you cannot install a PG.
Note that the control capability (such as speed control range, speed control response, and speed control
accuracy) differs from that of control utilizing PG described in Chapter 2 "Specifications" when you select the
control. If you need this capability, select vector control with PG for a motor with a PG.
Tune the motor parameter to control properly. Use the function code H01 to conduct tuning (set value 3 and
4).
<Control mechanism>
Vector control without speed sensor calculates the motor speed and the magnetic pole position. This control
detects the output voltage and the output current and uses the motor parameters (R1, Lσ) identified through
tuning to calculate the induced voltage. The magnetic flux position is determined since the Ed element
obtained by decomposing this induced voltage into the d axis direction is 0. Since the Eq element on the q axis
direction corresponds to the induced motor voltage and is proportional to the motor speed, you can obtain the
motor speed. This control has the following restrictions compared with vector control with PG.
• Speed control range is limited at low speed due to the inferior accuracy of the induced motor voltage
compared with that at high speed.
• Speed control response is low due to the slow convergence of the internal calculation.
• Speed control accuracy is inferior due to the accuracy of the speed calculation based on the induced voltage.
L1 L2 L3
/R /S /T
Speed
reference
+ Speed Current control
control Vector control
ー
Torque
reference
Speed
calculation Base
Machine cut off U V W
model
4-200
4.3 Details of Function Codes
Chap. 4
function codes.
When any other motor (Fuji VG1 5-series motors, Fuji motors, VG3, etc.) is used, select "OTHER."
P 0 2 M 1 - S E L E C T
Note: When using Fuji VG1 5-series motors, select "OTHER" for P02 and specify the motor parameters
given in the User's Manual, Chapter 12.
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The table below lists the function codes to be configured for IM when vector control is selected. Configure
them sequentially from the top of the table.
4-202
4.3 Details of Function Codes
Chap. 4
Not required if no auto-tuning is performed.
Note: The VG-dedicated motors are the same as the VG7- and VG5-dedicated motors in shape and motor
parameters.
4-203
The table below lists the function codes to be configured for PMSM when vector control is selected.
Configure them sequentially from the top of the table.
When Fuji standard motors (GNF2 type) are used, the following function codes take effect. For other motors,
consult your Fuji sales representative.
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4.3 Details of Function Codes
The table below lists the function codes to be configured for IM when V/f control is selected. Configure them
sequentially from the top of the table.
Chap. 4
P03 Rated capacity Manually enter data given in the FRENIC-VG User's Enter the motor nameplate values manually.
P04 Rated current Manual, Chapter 12, "Replacement Information."
F03 Maximum speed Do not perform auto-tuning of motor parameters
with H01.
F04 Rated speed
Note: The VG-dedicated motors are the same as the VG7- and VG5-dedicated motors in shape and motor
parameters.
4-205
P03 M1 Rated Capacity
P03 specifies the rated capacity of motor 1. Set the motor nameplate value.
For a multiwinding motor, set the motor capacity per winding.
P 0 3 M 1 - C A P
P04 specifies the rated current of motor 1. Set the motor nameplate value.
P 0 4 M 1 - I r
P05 specifies the number of poles of motor 1. Set the motor nameplate value.
P 0 5 M 1 - P O L E S
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4.3 Details of Function Codes
P06 M1 %R1
P 0 6 M 1 - % R 1
Chap. 4
Use a value corresponding to the Y connection for one phase to specify R1 (Ω).
Use a value corresponding to one winding of multiwinding motor.
P 0 7 M 1 - % X
Sets the effective current value of the motor 1 during no-load operation.
P 0 8 M 1 - I M
P 0 9 M 1 - I T
P09 : Torque current = (P04 : Rated current) 2 − (P08 : Exciting current) 2 (A)
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P10 M1 Slip Frequency (For driving)
Sets the slips of the motor at rated speed and under rated load.
P 1 0 M 1 - S L I P d
P 1 1 M 1 - S L I P b
P05 : Pole numbers × (Synchronized speed) (r/min) - F04 : Rated speed (r/min)
Slip frequency (Hz) =
120
P12 to P14 specify iron loss factors to compensate the iron loss (hysteresis loss, eddy current loss) caused
inside the motor.
When using motors other than Fuji standard motors, set the iron loss compensation at 0.00%..
P 1 2 M 1 - L O S S 1
P 1 3 M 1 - L O S S 2
P 1 4 M 1 - L O S S 3
P15 to P19 specify the magnetic saturation factors for the exciting current to apply when the magnetic-flux
command is 93.75%, 87.5%, 75%, 62.5% and 50%, respectively.
Since the relationship between the exciting current (that generates magnetic-flux in an IM) and the magnetic
flux is non-linear. To compensate it, specify the factors with these function codes.
P 1 5 M 1 - S A T 1
P 1 6 M 1 - S A T 2
P 1 7 M 1 - S A T 3
P 1 8 M 1 - S A T 4
P 1 9 M 1 - S A T 5
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4.3 Details of Function Codes
The response of the magnetic-flux to the exciting current is a first-order lag. This time constant is defined as
secondary time constant and you should set a value determined by the motor parameters as in the following
equation. You can compensate the lag to lead.
P 2 0 M 1 - N D - T C
Chap. 4
Set value: Secondary time constant [s]=Lm [H] / R2 [Ω]
Lm: Exciting inductance, R2: Resistance of secondary winding
The rotating magnetic field generated by the stator (primary winding) sections the rotor vertically to induce
voltage on the secondary side in an induction machine. You can add voltage larger than this induced voltage
to accelerate a motor. This function sets a coefficient to compensate this induced voltage.
P 2 1 M 1 - E M F - C O F
The resistance of the rotor (secondary resistor) is used to calculate the slip frequency in vector control of slip
frequency type. The change in secondary resistance due to the temperature increase caused by the frequent
operation or load may degrade the torque control accuracy. The inverter detect the temperature with an NTC
thermistor and use R2 correction coefficient 1, 2, and 3 to estimate the rotor temperature to prevent the
decrease of the torque control accuracy. Do not change these settings.
P 2 2 M 1 - R 2 C O R R 1
P 2 3 M 1 - R 2 C O R R 2
P 2 4 M 1 - R 2 C O R R 3
P 2 5 M 1 - I M C O R R
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P26 M1 ACR (P-gain)
Vector control feeds back the motor output current to control a motor to follow the current command. These
functions specify the gain and the integration time for the current control (ACR). Usually you do not have to
change from the factory setting.
When a winding has a large inductance, you should set a large P gain to compensate it in general. When a
winding has a small inductance, you should set a small P gain to prevent OC (overcurrent) due to the
overshoot of the current.
You should specify the integration time to reduce the steady-state deviation between the current command
and the actual current to zero. Do not specify too small value otherwise a current hunting occurs.
P 2 6 M 1 - A C R - P
P 2 7 M 1 - A C R - I
P28 specifies the pulse resolution (P/R) of the speed detector PG of motor 1. Specification of a wrong value
unstabilizes the detection of the speed and magnetic pole position, disabling accurate speed control or vector
control.
P 2 8 M 1 - P G - P L U S
You need a correction coefficient to convert the output of a PG built in a machine system into the motor speed
to control the speed. Set the coefficient here. Speed control by PG requires parameter setting at both P28 and
P29.
P 2 9 P G - C O M P
FRENIC-
M PG pulse number: k
VG
PG
Speed detection
4-210
4.3 Details of Function Codes
Setting example
If PG pulse number = 1,024 and the gear ratio A:B = 7:1, then:
1
Function code P28 (M1 - PG pulse number) = Integer part of 1024 (PG pulse number) × = 146
7
⎡ P28 ⎤ ⎡ 146 ⎤
Function code P29 (M1 external PG correction coefficient) = ⎢ ⎥ × 214 (d) = ⎢ ⎥ × 214 (d) = 16352(d) = 3FE0(h)
⎢k × B ⎥ ⎢1024 × 1 ⎥
⎣ A⎦ ⎣ 7⎦
Chap. 4
P30 selects a thermistor type or an analog input (0 to 10 V) sent from the temperature sensor for motor
protection.
For FRENIC-VG motors (VG7S, VG5 and VG3), select an NTC thermistor. If the motor has a PTC
P 3 0 M 1 - T H R
P32, A52 and A152 select whether or not to perform auto-tuning for compensating constants change due to
temperature rise.
• Perform auto-tuning of motor constants.
• Be sure to test-run the combination of the inverter and motor beforehand.
• Auto-tuning is not available when an NTC thermistor is used.
P 3 2 M 1 - O N T U N E
A 5 2 M 2 - O N T U N E
A 1 5 2 M 3 - O N T U N E
P33 is provided for V/f control and vector control for PMSM. Under V/f control, the P33 setting applies to the
maximum output voltage, so specify the output voltage of the inverter running at high speed. The voltage
higher than the source voltage cannot be output.
Under vector control for PMSM, the P33 setting applies to the maximum voltage limit value, so specify the
maximum voltage that the inverter can output. Do not specify the voltage less than the rated voltage.
P 3 3 M 1 - V m a x
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P34 M1 Slip Compensation
P34 is exclusive to V/f control. A change in the load torque will change the motor slip, resulting in the motor
speed change. The slip compensation control adds a frequency proportional to the motor torque to the inverter
output frequency and reduces the fluctuation of the motor speed due to torque change.
P 3 4 M 1 - S L I P d
Slip (r/min)
Slip compensation value = Base frequency x (Hz)
Synchronous speed (r/min)
Where, Slip = Synchronous speed - Rated speed
P 3 5 M 1 - B O O S T
- Load characteristics including automatic torque boost, variable torque load, proportional torque load, and
constant torque load.
- Compensating insufficient magnetic-flux of a motor due to the voltage drop in the low frequency range and
boosting torque at low speed operation (boosting V/f characteristic)
Torque characteristic
<Variable torque characteristics> <Proportional torque characteristics> <Constant torque characteristics>
Note: When replacing the VG7 (22 kW or below) with the VG1, specify the torque boost according to the
torque boost conversion table in Chapter 12, Section 12.5.
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4.3 Details of Function Codes
Chap. 4
5.5 4.2 to 6.4 to 8.6
7.5 4.0 to 6.0 to 7.9
11 3.6 to 5.2 to 6.7
Note: Increasing the torque boost value results in overexcitation in the low-speed domain. Keeping the
inverter running with the overexcited state may cause the motor to overheat. Check the characteristics of the
motor to be driven.
P36 is exclusive to V/f control. When the inverter output current fluctuates due to the motor characteristics or
backlash at the load side, adjust the damping gain. Do not change the factory default unless otherwise needed.
P 3 6 M 1 - D U M P G
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4.3.5 H codes (High Performance Functions)
H01 Auto-tuning
For inverters connected with a standard motor, no motor parameter tuning is required.
Perform auto-tuning correctly, referring to the tables and the flowcharts given on the following pages.
Tuning procedure
Change the H01 data to the desired value by pressing the + keys or + keys (simultaneous keying),
and then press the key to start auto-tuning. Upon completion of auto-tuning, the H01 data automatically
reverts to "0."
The tuning result is written to the volatile memory (RAM) that loses the data when the power is turned OFF.
After completion of tuning, therefore, be sure to use the full save function (H02) to write the data to the
non-volatile memory.
The ASR auto-tuning (H01 = 1) should be performed, if needed, after motor parameters have been established
(automatically, manually, or by tuning). (Available soon)
Tuning of a permanent magnet synchronous motor (PMSM) is available soon.
Tuning notes
Under any of the following conditions, no tuning is normally performed. Review the current settings.
(1) "NOT EXECUTE" appears on the LCD monitor.
In the case of M1, when H01 = any of 2 to 4, P02 ≠ 37 (OTHER).
⇒ Function codes to be tuned are write-protected. Set P02 to "37" (OTHER).
The JOG mode is selected. (The JOG indicator on the LCD monitor is lit.)
⇒ Cancel the JOG mode by pressing the + keys (simultaneous keying).
⇒ If digital input signal JOG is ON, turn it OFF.
Tuning is in progress from the FRENIC-VG Loader.
⇒ When tuning is in progress from the FRENIC-VG Loader, do not change function code data from the
keypad.
(2) Alarm er6 (Operation error) occurs.
The simulation mode is selected (P01 = 2).
⇒ No tuning is possible in the simulation mode.
The "V/f control for IM" is selected (P01/A01/A101 = 5).
⇒ Under V/f control, tuning by H01 = 1, 3 or 4 cannot be performed.
The "Vector control for PMSM with speed sensor" is selected (P01/A01/A101 = 3).
⇒ Under Vector control for PMSM, tuning by H01 = 3 cannot be performed.
Any of digital input signals BX, STOP1, STOP2 and STOP3 is ON.
Either one of safety function input terminals [EN1] and [EN2] is OFF.
⇒ When any of BX, STOP1, STOP2 and STOP3 is ON and either of [EN1] and [EN2] is OFF, no
tuning starts.
The multiwinding motor drive system is selected.
⇒ No tuning is possible in the multiwinding motor drive system.
(3) Alarm er7 (Output wiring fault) occurs.
A phase is missing in the connection between the inverter and the motor.
⇒ Connect the motor to the inverter correctly.
The brake is applied to the motor.
⇒ For auto-tuning with the motor running (H01 = 4), be sure to release the brake so that the motor can
rotate.
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4.3 Details of Function Codes
H 0 1 T U N M O D E
The tuning type, data to be tuned, and tuning content differ depending upon the motor drive control. Select the
tuning suitable for the drive control (P01).
When P01 = 0 or 1 (Vector control for IM with/without speed sensor) → go to [1] below.
When P01 = 3 (Vector control for PMSM with speed sensor) → (Available soon)
When P01 = 5 (V/f control for IM) → go to [2] below.
Chap. 4
Data
for Tuning type Data to be tuned Tuning content Usage
H01
1 ASR (Auto speed ASR-P (gain) The inverter measures the Perform this tuning for a motor
regulator) auto-tuning ASR-I (integral constant) motor-shaft converted load integrated in the machinery to
When motor parameters are configured at the time of shipment, use those parameter values as is.
An accident or injuries could occur.
4-215
[2] Under V/f control for IM
Data
for Tuning type Data to be tuned Tuning content Usage
H01
1 ASR (Auto speed -- -- --
regulator) auto-tuning
Not available under V/f
control.
2 Motor R1, Lσ P06, P07 The inverter measures the motor Perform this tuning when the
parameter when M1 is selected primary resistance (%R1) and impedance at the output side is not
tuning leakage reactance (Lσ) at the negligible because the wiring
A08, A09
rated speed and sets them to the distance between the inverter and
when M2 is selected
corresponding motor parameters motor is long (100 m or more) or
A108, A109 (M1, M2, or M3). an output circuit filter (OFL) is
when M3 is selected connected.
3 Tuning with -- -- --
the motor
stopped
Not
available
under V/f
control.
4 Tuning with -- -- --
the motor
running
Not
available
under V/f
control.
• At the time of shipment, the torque boost function is set to "Auto torque boost." T use the inverter in applications
requiring a starting torque, be sure to perform motor parameter auto-tuning.
An accident or injuries could occur.
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4.3 Details of Function Codes
Yes
Make wiring not temporarily but on the actual machinery
Connect the secondary wires (U, V and W) to the motor.
whose load inertia should be identified.
Chap. 4
For details about choice of ASR1 to ASR4, refer to the
Select the function code to which tuning result is to be set description of Function codes E01 to E13.
(ASR1, ASR2, ASR3 or ASR4) and the target motor For details about motor selection M1, M2 and M3, refer to
(M1, M2 or M3). the description of Function code F79.
Set the acceleration/deceleration time so that the acceleration Inertia cannot be identified without a certain amount of
torque comes to be 10% or more. acceleration torque.
Set the speed command to 50% or more of the maximum The user specifies the speed command via the currently
speed. available speed command source.
Make sure that each of [EN1] and [EN2] is short-circuited with If the inverter is running, tuning cannot start since the data
[PS]. of H01 cannot be changed.
The progress bar appears on the keypad. It takes a few minutes to complete tuning.
During tuning, the motor starts and stops ten times or more.
If the number of repetitions is abnormally large, press the
To cancel tuning halfway, press the STOP key on the keypad. STOP key to cancel tuning.
The acceleration torque may be less than 10%. Review the
acceleration/deceleration time.
Yes
Execute the full save function (H02). The full save function writes the data to the non-volatile
memory.
End
4-217
Motor parameter auto-tuning procedure (H01 = 2)
Is your motor a VG standard motor No For any other type of motors, set “3” or “4” to
(VG, VG3, VG5 or VG7)? H01 and perform auto-tuning.
Even if M1 is selcted and a VG5/VG7 standard motor is used, If P02 = “Capacity-Voltage,” some function codes are write-
set “37: OTHER” to P02 once. protected.
No FUNC/DATA key
Is the data of H01 changed to “2”? Terminal command FWD or REV is not available.
Yes The REV key on the keypad is also not available.
The progress bar appears on the keypad. It takes several tens of seconds to complete tuning.
Yes
Execute the full save function (H02). The full save function writes the data to the non-volatile
memory.
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4.3 Details of Function Codes
Key points
Is your motor a VG standard motor Yes For VG standard motors, do not set “3”
(VG, VG3, VG5 or VG7)? or “4” to H01 for auto-tuning.
No
Connect the secondary wires (U, V. and W) to the motor. Make wiring not temporarily but on the actual machinery
(OFL filter and long inverter-motor distance).
Turn ON the magnetic contactor on the secondary side.
To select tuning with the motor running, make sure that there is
Tuning with no connection results in an output wiring fault
no danger in rotating the motor.
Chap. 4
( ).
Select one from M1, M2 and M3. For motor choice, refer to the description of F79.
Manually enter the motor nameplate values to the Nameplate values: Rated current, rated capacity, rated
corresponding motor parameters (M1, M2 or M3). speed, rated voltage, maximum speed and number of poles.
END
When H01 = 1 or 4, the motor rotates during tuning. Make sure that there is no danger in rotating the motor.
Injuries could occur.
4-219
H02 Full Save Function
When you execute H01 "Tuning operation" to rewrite the internal data or you rewrite data through the link
(RS-485 or field bus), the data are written to the volatile memory (RAM) temporarily and the data are erased
when you turn off the power. Execute this function when you want to save these data (to write to the
non-volatile memory).
H 0 2 A L L S A V E
Set the value 1 and press and keys at the same time to initialize set values to the factory setting. When
the initialization is complete, the set values return to zero automatically. Not all functions execute
initialization. See the function code list for more details.
H 0 3 D A T A I N I T
The Auto-reset function cancels the inverter protective function to restart the inverter automatically without
alarm and output shut-off after the inverter protective function is activated. These functions set the number of
canceling the protective function and the wait time between the activation and the cancellation of the
protective function.
H 0 4 A U T O - R E S E T
H 0 5 R E S E T I N T
4-220
4.3 Details of Function Codes
When you set 1 to 10 to H04 "Auto-reset (Number)", the auto-reset is activated and inverter start command is
automatically directed after a time specified by H05 "Auto-reset (Reset interval)" has passed. If the cause of
the alarm does not exist any more, the inverter starts without entering the alarm mode. Otherwise, the
protective function is activated again to wait for the time specified by H05 "Auto-reset (Reset interval)". If the
Chap. 4
cause of the alarm still exists after the inverter restarts specified times by H04 "Auto-reset (Number)", then
the inverter enters the alarm mode.
You can use the terminal [Y1] to [Y5] and [Y11] to [Y18] to monitor the retry operation. Note that if you want
When you select the restart function, the inverter may restart automatically depending on the cause a trip after the
inverter stops due to the trip. You must design your machine such that the machine restarts without causing any danger
to persons.
Otherwise the restart may cause accidents.
4-221
H06 Cooling Fan ON/OFF Control
You can select whether to enable automatic ON/OFF operation of the cooling fan by detecting the
temperature of the heat sink inside the inverter when the power is supplied to the inverter.
Set value: 0: Fan ON/OFF operation disabled
1: Fan ON/OFF operation enabled
H 0 6 F A N S T O P
You can inhibit the reverse rotation of a mechanical devise that should not do so. This function is not
available when you use V/f control.
H 0 8 P R T D - I N V T
Restarts a motor smoothly when the motor starts after a momentary power failure or an external force is
coasting the motor.
Detects the speed of a motor and supplies the same speed as that of the motor to start. Thus, the motor starts
smoothly without presenting any shocks.
Under UP/DOWN control, auto search mode is disabled.
When using the inverter under vector control without speed sensor, use auto search in 60 Hz (1800 r/min in
terms of 4-pole motors) or below.
If a trip occurs in auto search in 60 Hz (1800 r/min in terms of 4-pole motors) or higher, the following may
improve the problem.
(1) Change the carrier frequency (F26),
(2) Increase the initial level of pre-excitation (F75), and
(3) Perform motor tuning.
Under vector control without speed sensor, the property cannot be satisfied due to external factors such as
load conditions, motor parameters and wiring length, so make a sufficient operation check before actual
operation.
4-222
4.3 Details of Function Codes
H 0 9 S T A R T C H A R
Chap. 4
Description of the set values
1: Enabled when F14 "Restart mode after momentary power
To reduces the output voltage automatically during constant speed operation with light load to operate at a
state where the product of voltage and current (power) is the smallest. This function is not available for V/f
control.
H 1 0 A U T O - E N G Y
Turns off the operation automatically when the motor speed decreases down under the F37 "Stop speed"
while the FWD or REV command is present, or coasts the motor instead of decelerating the motor to stop
when the input is set to OFF.
H 1 1 A U T O O F F
Set value: 0: The motor decelerates to stop when the FWD-CM and the REV-CM are OFF (normal).
1: The motor operation is set to OFF when the speed is F37 under the "Stop speed" while the
FWD-CM and the REV-CM are ON.
2: The motor coasts to stop when the FWD-CM and the REV-CM are OFF.
3: The motor decelerates to stop with ASR when the FWD-CM and the REV-CM are OFF (under
torque control).
4: The motor coasts to stop when the FWD-CM and the REV-CM are OFF (under torque control).
When H11 = 3 or 4 and under ASR control, the motor decelerates to stop (H11 = 0). When H11 = 0 to 2, the
operation is common to the ASR control and torque control.
When H11 = 0 or 3, turn OFF in accordance with F37 (Stop speed).
When H11 = 1 under vector control without speed sensor or V/f control, auto search is automatically disabled.
4-223
H13 Restart Mode after Momentary Power Failure (Wait time)
Waits for a time specified this function after power recovery and restarts.
H 1 3 R E S T A R T t
H14 Restart Mode after Momentary Power Failure (Decrease rate in speed)
In restart mode after momentary power failure under V/f control, if the inverter output frequency and motor
rotation speed are not synchronized with each other, an overcurrent flows, activating the current limiter.
Upon detection of the current limiter operation, the inverter automatically increase the output frequency
(r/min) to synchronize with the motor rotation speed. H14 specifies the decrease rate in speed (r/min/s).
H 1 4 F A L L R A T E
H15 Restart Mode after Momentary Power Failure (Continuous running level)
If you select setting 2 (deceleration to a stop on power failure) or 3 (continuous operation) in Restart mode
after momentary power failure (F14: Action selection), this function affects them. At both settings, control
operation starts when the main circuit DC voltage drops below this setting level.
H 1 5 H O L D V
H16 Restart Mode after Momentary Power Failure (Run command self-hold setting)
Holds the operation command when the control power supply is maintained in the inverter or until the main
circuit DC power supply voltage decreases about to zero (recognized as "momentary power failure") when
you specifies 1.
Holds the operation command for a time specified by the H17 "Auto-restart (Operation command selfhold
time)" when you specifies 0.
H 1 6 S L F H L D S E L
Setting range: 0 or 1
0: Hold a run command for the time specified by H17
1: Hold a run command until the main circuit power comes to be almost zero
4-224
4.3 Details of Function Codes
H17 Restart Mode after Momentary Power Failure (Run command self-hold time)
When the power to the main power supply and the external control circuit (relay sequence) discontinues on
power failure, the operation command given to the inverter becomes OFF in general.
This function sets the time to hold the operation command. When the period of a power failure exceeds the
self-hold time, the inverter recognizes the power failure here cancels the "restart after momentary power
failure" mode and restarts normally on power recovery (you can consider this setting as permissible
momentary power failure time).
Chap. 4
H 1 7 S E L F H O L D t
In the vector control mode, the output torque is automatically limited to avoid a trip caused by an overload or
the like.
If 60s or a longer acceleration time is selected under V/f control, the acceleration time is automatically
lengthened three-folded to avoid alarms.
H 1 9 A C T - D R I V E
Before a trip is caused due to an inverter overload (OLU), heat sink overheat (OH1) or inverter inside
overheat (OH3), the torque command value is limited or the acceleration time is extended to avoid alarms.
PID control uses a sensor attached to a subject of control to detect the controlled value (feedback value) and
compares it with the reference value (such as speed reference). When there is a deviation between them, the
control behaves to decrease the deviation to zero. This is a control to match the feedback value with the
reference value.
This control is applied to process control such as dancer control, tension control and extruders.
You can select normal or inverse operation for the output of the
PID regulator and set increase or decrease to the rotation of a
motor receiving the output of the PID regulator.
H 2 0 P I D C O M N D
4-225
H21 PID Control (Command selection)
Select the source of the reference value applied to the PID regulator.
Set value: 0: KEYPAD panel or [12] terminal input
1: Analog input Ai [PID-REF]
You can assign [PID-FB] to an analog input Ai to specify the feed back value applied to the PID regulator.
You cannot specify a feed back value other than this voltage input.
You can view the process values of the reference value and the feedback value according to set values of the
F52 "Display coefficient A" and F53 "Display coefficient B". See the function description of F52 and F53 for
more details.
H 2 1 P I D R E F E R
4-226
4.3 Details of Function Codes
H 2 2 P - G A I N
H 2 3 l - G A I N
Chap. 4
H 2 4 D - G A I N
P control action
This action is referred to as P control action when a
manipulated value (Speed command, Auxiliary speed
command, and Torque limiter) and deviation has a linear
relation. Thus P control action provides a manipulated
value proportional to the deviation.
Note that you cannot use only P control action to decrease
the deviation to zero.
I control action
This action is referred to as I control action when a
manipulated value (Speed command, Auxiliary speed
command, and Torque limiter) changes at a speed in
proportion to deviation. Thus, I control action provides an
integrated deviation as a manipulated value. I control
action behaves to conform the controlled value (feedback
value) to the reference value (such as speed command).
However I control cannot responds to a deviation changing
quickly.
You can use I: integral time as a parameter to determine the effect of I control action. If you set a large integral
time, you will have a slow response. A large integral time also decreases the repulsive force.
A small integral time quickens response. However, too small integral time will cause an oscillation.
4-227
D control action
This action is referred to as D control action when a manipulated value (Speed command, Auxiliary speed
command, and Torque limiter) is proportional to differential of deviation. Thus D control action provides a
differential of deviation as a manipulated value to respond a quick change.
You can use D: differential time as a parameter to determine the effect of D control action. A large differential
time attenuates an oscillation caused by P control action quickly when a deviation occurs.
Too large differential time may induce even a larger oscillation. A small differential time decreases
attenuation action applied to a deviation.
PI control action
When you use only P control action, the deviation still remains. PI control, P control action combined with I
control action, is used in general to eliminate this residual deviation. PI control always behaves to eliminate a
deviation due to a change of reference value or a continual disturbance. However if you increase I control
action, the control cannot respond a fast deviation.
You can use only P control action for a load including an integral element.
PD control action
PD control action generates a larger manipulated value than that of D control action to restrain the increase of
the deviation. When the deviation decreases, P control action is restrained.
If a subject of control contains an integral element, sole P control action will present an oscillating response
due to the integral element. If this is a case, you can use PD control to attenuate the oscillation caused by sole
P control action. You apply this control to a process that does not have selfdamping action.
4-228
4.3 Details of Function Codes
Chap. 4
- Increase H24 "PID control setting (D
control action)" (D differential time) as
long as it does not present an
oscillation.
4-229
H25 PID Control (Upper limit)
H 2 5 P I D U P P E R
H 2 6 P I D L O W E R
H 2 7 P I D S P R E F
Setting 0: Disabled
1: PID
2: Auxiliary speed setting range: -300 to 300 (%)
When you use multiple motors to drive a single machine, a motor whose speed is higher has to drive a larger
load. Droop operation balances load by adding a drooping characteristic to speed. This function is not
available for V/f control.
H 2 8 D R O O P
4-230
4.3 Details of Function Codes
Protects code data from false writing through different types of communication systems (such as integrated
RS-485 and field bus).
H 2 9 L I N K P R O C T
Chap. 4
You should use H30 "Serial link" to define the write operation to the S area (function codes including
operation commands and speed commands) separately.
When you assign [WE-LINK] to a digital input, you can protect from writing by short-circuiting between
[WE-LINK] and [COM].
Uses different types of communication systems (such as integrated RS-485 and field bus) to enable/disable
command data (such as speed command, position command, torque command) and operation commands
(FWD and REV), control inputs (X1-X9, X11-X14). Monitoring (access to M area) is always available. The
command data correspond to S01 to S05 and S08 to S12. The operation commands correspond to the lowest
two bits of S06.
When you assign [LE] to a digital input, you can connect between [LE] and [CM] to enable the setting by H30
and open to disable operations specified through the link (set to H30=0 regardless of the setting by H30).
H 3 0 L I N K F U N C
Set value:
S06 Terminal block
Command data
Monitor (Speed commands, Run commands (FWD, REV) Reset command FWD, REV X1 to X9
torque commands, etc.) Control inputs (X1 to X9, (RST) (F02 = 1) (X11 to X14)
X11 to X14)
0 ○ × × ○ ○ ○
1 ○ ○ × ○ ○ ○
2 ○ × ○ ○ × ○
3 ○ ○ ○ ○ × ○
Note: If run commands and control inputs are enabled on both S06 and terminal block, they are ORed.
You can use the KEYPAD panel to check the operation commands from
1500 the link, and I/O check of control input.
COMM □×2 □×6
□FWD □×3 □×7
□REV □×4 □×8
□X1 □×5 □×9
∧∨ÆPAGE SHIFT 3
4-231
H31 to H40 RS-485 Communication
Protects code data from false writing through different types of communication systems (such as integrated
RS-485 and field bus).
Sets different types of specifications for RS-485 communication. Specify according to your host device.
See "Standard RS-485 interface" for the communication protocol.
4-232
4.3 Details of Function Codes
Chap. 4
disconnection during operation through RS-485 in a system where the station is always accessed in a certain
period.
Setting range: 0: Detection disabled
0.1 to 60.0 (s)
4-233
H41 Torque Command Source
Selects an element with which you provide the torque command. See the control block diagram for more
details.
H 4 1 T - R E F S E L
Make sure to use the speed limiter in cooperation with the torque command or the torque current command. You can
avoid the motor overrun.
Accidents or physical injuries may occur.
• Under torque control, if the motor is rotated by the load with torque exceeding a torque command, even turning the
run command OFF may not stop the motor but keep it running.
To shut down the inverter output, take measures such as "Switch to speed control and decelerate to stop," "Shut
down with a coast-to-stop command (BX)," or "Use automatic operation OFF function (H11 = 2 to 4)."
Accidents or physical injuries may occur.
• Under torque control, the inverter may not detect a power failure depending upon the load state. If it happens, input
a power failure signal to the BX terminal to stop the inverter.
Accidents or physical injuries may occur.
4-234
4.3 Details of Function Codes
Selects an element with which you provide the torque command. See the control block diagram for more
details.
H 4 2 I T R E F S E L
Chap. 4
3: DIB card
4: Link (S03)
Use also the speed limiter setting (F76 to F78) when you use the torque command
• Under torque control, if the motor is rotated by the load with torque exceeding a torque command, even turning the
run command OFF may not stop the motor but keep it running.
To shut down the inverter output, take measures such as "Switch to speed control and decelerate to stop," "Shut
down with a coast-to-stop command (BX)," or "Use automatic operation OFF function (H11 = 2 to 4)."
Accidents or physical injuries may occur.
• Under torque control, the inverter may not detect a power failure depending upon the load state. If it happens, input
a power failure signal to the BX terminal to stop the inverter.
Accidents or physical injuries may occur.
H 4 3 M R E F S E L
4-235
H44 Magnetic Flux Command Value
Specifies magnetic-flux command value. This function becomes available when you set 2 to H43.
H 4 4 M R E F
Specifies an inertia of a mechanical system or uses the ASR tuning to measure the inertia, operates an internal
machine model in the inverter, estimates a load torque that becomes a disturbance element or a oscillation
element, adds a value to the torque command to counteract the load torque to increase the speed response
against a load disturbance and to damp an oscillation generated by the mechanical resonance quickly.
H 4 6 O B S M O D E
Specifies the compensation gain, the integral time, and the load inertia for the observer function.
H 4 7 M 1 - O B S - P
H 4 8 M 2 - O B S - P
H 1 2 5 M 3 - O B S - P
H 4 9 M 1 - O B S - I
H 5 0 M 2 - O B S - I
H 1 2 6 M 3 - O B S - I
H 5 1 M 1 - I N E R T I A
H 5 2 M 2 - I N E R T I A
H 1 2 7 M 3 - I N E R T I A
4-236
4.3 Details of Function Codes
H 5 3 N - F B S E L
Chap. 4
3: High selector (select the higher speed between the motor speed or line speed)
If P01 (M1 control method) is set at “2” (simulation mode), the line speed feedback automatically becomes
invalid.
4-237
H55 Zero Speed Control (Gain)
Specifies the gain of the servo locking command and the range of completion to provide the servo locking
completion signal. See the section of [LOCK] of the function code E01 to E13 "X function selection"
H 5 5 Z E R O - G A I N
H 5 6 Z E R O - H I S S
When the DC link circuit voltage exceeds the overvoltage protection level during braking operation, the
overvoltage (OV) trip occurs. This function limits the braking torque to zero before the overvoltage trip
during the braking operation. The link circuit voltage decreases after 0 limiting, and the brake torque recovers
automatically. This operation repeats to restrain the overvoltage trip.
You can use only inverter loss energy to apply brake without braking devices (braking resistor and PWM
converter). When you want to use this function, see also "Power limiter" of the function code F40 to F45
"Torque limiter"
H 5 7 O U P R E V E N T
4-238
4.3 Details of Function Codes
The overcurrent trip occurs when the motor current changes suddenly to become more than the protection
level. The overcurrent suppressing function restrains the inverter from supplying a current more than the
protection level when the load changes.
H 5 8 O C P R E V E N T
Chap. 4
Note: The torque generated by the motor may decrease under a suppressed voltage state. Do not use this
function for vertical transportation applications.
This function is related with the load adaptive control (H201 to H227). Refer to Section 4.1 "Control Block
Diagrams."
Use this function to lift faster in case of small loads when compared with the speed at the rated load, thereby
improving the efficiency of operation of the equipment.
Internal calculation of the inverter estimates the load during acceleration up to the rated (base) motor speed to
calculate the maximum operable speed and perform speed limit control. Operation at the same speed in the
up- and down-winding cycles with the same load is a major feature. As well, the maximum speed calculation
correction function is added so that the up-/down-winding operation at the rated load is always at the rated
(base) motor speed. The function can be used for lifting equipment equipped with a counterweight.
H 6 0 L O A D C O N 1
H 6 1 L O A D C O N 2
H 6 2 L I F T S P E E D
H 6 3 C W E I G H T
H 6 4 S A F E C O E F
H 6 5 M E F F I C I E N
H 6 6 R L O A D
Note: The load adaptive control is valid with the M1 motor only. Specify the same torque limit value for
driving and braking.
Use acceleration/deceleration time 1 during operation under load adaptive control. Do not change the
acceleration/deceleration time setting during load adaptive control operation.
This function is related with the multi-limit speed pattern function (H214 to H227). For load adaptive control
and multi-limit speed pattern, refer to Section 4.1 "Control Block Diagrams."
4-239
H60 Load adaptive control definition 1
Select the control method.
Setting: 0: The load adaptive control is made invalid.
1: Speed limit at almost same speed in up- and down-winding cycles
2: Regular speed limit
3: Limit invalid during driving operation and speed limit during braking operation
Specify H51, H202, H205, H208, H211 (observer setting (M1 load inertia)), H61 (load adaptive control
definition 2), H62 (winding-up speed), H63 (weight of counterweight), and H65, H204, H207, H210, H213
(machine efficiency) according to the specification of the machine. The speed limit is set in a constant-output
pattern according to the rated motor output. The rated motor output serving as a basis for the calculation of the
speed limit can be adjusted with H65, H203, H206, H209, H212 (safety factor).
To operate at almost the same speed in the winding-up and winding-down cycles of the same load, specify
setting “1” as H60 (load adaptive control definition 1).
To operate at the rated (basic) motor speed in the winding-up and winding-dowm cycles of the rated load,
specify H66 (rated load). If the estimated inverter load exceeds the rated load, limit the motor speed using the
rated speed (basic speed).
To determine the maximum speed under consideration for the machine efficiency, specify setting "2" as H60
(load adaptive control definition 1). The down-winding speed (during braking operation) becomes higher by
the machine efficiency when compared with the winding-up speed (driving operation).
To invalidate load adaptive control during driving operation and validate the control only during braking
operation, specify setting "3" as H60 (load adaptive control definition 1). The control becomes invalid in the
winding-up cycle (during driving operation) and the control becomes valid in the winding-down cycle.
4-240
4.3 Details of Function Codes
To invalidate load adaptive control, specify setting "0" as H60 (load adaptive control definition 1). Or turn on
the speed command value limit cancellation [N-LIM] of function selection D1 (X terminal function). Only the
speed limit caused by load adaptive control becomes invalid. Because the estimated load is calculated and the
speed limit is calculated, the speed limit value calculation result obtained with the option monitor 6
mentioned later is effective, too.
Use option monitor 6 or M220 (Load compensating speed control value), M221 (Hoisting load calculation
result monitor (kg)) and M222 (Travel torque calculation monitor (%)) to check the limit value calculation
result. (Valid if H60 (load adaptive control definition 1) is set at "1," "2" or "3.")
Use function selection DO (Y terminal function) to check the activation state of load adaptive control.
Chap. 4
Under load adaptive control limitation [ANL]:
The function turns on when the speed setting is limited by the speed limit value calculated in
the load adaptive control mode. Once turned on, the function does not turn off until the
inverter is stopped.
k1 indicates the motor torque determined from H66 (rated load) and H62 (rated lifting speed). The motor
speed is limited by the base speed with the loads exceeding the rated load. The rated motor torque can be
operated, using H64, H203, H206, H209, H212 (safety factor).
If setting of H60 load adaptive control definition 1 = 2 or 3
The limit speed is obtained from the relationship between the maximum motor torque and maximum torque
necessary for acceleration/deceleration. The maximum motor torque can be operated, using H64, H203, H206,
H209, H212 (safety factor).
4-241
H68 Alarm Data Deletion
Deletes the alarm history and the alarm information maintained in the inverter completely.
The corresponding functions are the KEYPAD panel alarm information, the alarm history and the source of
alarms.
Setting the H68 data to "1" clears all data and automatically returns to "0."
H 6 8 A L A R M D A T A
H70 Reserved 1
H71 Reserved 2
H 7 0 M A K E R 1
H 7 1 M A K E R 2
Do not change.
Accident and/or injury may result.
Performs self diagnosis of the pulse encoder 2-phase signal input terminals (PA, PB) and the pulse encoder
output terminals (FA, FB). Set the 1000's digit of H104 to 0 (disable PG power break alarm selection) and
E29 (PG pulse output selection) to 7, shut off the inverter power, and connect PA to FA and PB to FB with
external wiring. By setting this function code to "1", a speed pattern generated automatically by the inverter is
output from the pulse encoder output terminals (FA, FB). The speed of this pattern is detected by the pulse
encoder 2-phase signal input terminals (PA, PB), and by comparing with the speed pattern that is output,
diagnosis of the PG detection circuit is accomplished. If the diagnosis result is normal, "COMPLETE OK!"
appears. If not normal "PG CIR ERR" or "A/B PHASE ERR" appears. After diagnosis is completed, the H74
setting automatically returns to "0".
The time required for PG circuit diagnosis is about 12 seconds. While in progress, diagnosis can be canceled
by pressing the key or key.
H 7 4 P G S E L F
Setting 0: No operation
1: Run PG circuit diagnosis
Note: When the PG(SD)/PGo(SD) card (option) is
installed, this function cannot be used. (er6 will result.))
Set the pulse encoder output (FA, FB) in complementary
output (SW7 = 2, SW8 = 2) .
(Refer to switching of each switch in 3.3.3.9.)
Execution is possible with only the control power (R0, T0)
on.
After diagnosis is finished, return the settings of H104 and
E29 to their original values.
After diagnosis is finished, shut off the power of the
inverter (including R0, T0) and remove the external wiring.
4-242
4.3 Details of Function Codes
Chap. 4
FWD→START
■■■■ 50% Forcible stop is possible with STOP key or RESET key ON.
STOP→STOP
After about 1.5 seconds, the function code list screen appears.
4-243
H75 Phase Sequence Configuration of Main Circuit Output Wires
The motor wiring is normally connected in a normal phase connection; however, if the wiring is connected in
a reverse phase connection, this function code can be set to reverse phase to make the run command match the
rotation direction.
H 7 5 U V W P H S
The main power break detection function monitors the main power of the inverter (RST AC voltage input).
When set to "1", the monitor functions below operate.
If a main power break is detected while the inverter is stopped, the charge resistance bypass circuit in the
inverter opens. If a brief main power break occurs while the inverter is stopped, charging will take place
through the charge resistance circuit when the power is restored, enabling the suppression of surge current.
Note: If "0" (No main power AC input monitor) is set and the main power is turned off/on quickly while the
inverter is stopped, the charge resistance in the inverter will be bypassed and excessive surge current may
damage the inverter.
When the main power is OFF, a power interruption will be detected and inverter output will not start even if
the DC link bus voltage is above the undervoltage level. During inverter output, a power interruption is
detected based on the DC link bus voltage only.
When a main power break is detected, ________ (underline) will appear in the LED monitor of the display.
However, when DC power is supplied and inverter AC input power is not supplied, such as when a power
regeneration converter is connected, always set to "0" (No main power AC input monitor".
H 7 6 R S T O F F
This sets the condition for the cooling fan ON-OFF function by H06. While the inverter is stopped, if the
detected fan temperature is below a fixed value for the time set with this setting, the cooling fan turns OFF.
H 7 7 F - T I M
4-244
4.3 Details of Function Codes
This function initializes the M1 - M3 start counts and M1 - M3 cumulative run times (clear to zero). When
doing maintenance work on the motor or machine, you can individually initialize the data of each.
H 7 8 M N T I N I T
Setting 0: No operation
1: Initialize M123 "M1 start count"
2: Initialize M124 "M2 start count"
Chap. 4
3: Initialize M125 "M3 start count"
4: Initialize M126 "M1 cumulative run time"
5: Initialize M127 "M2 cumulative run time"
6: Initialize M128 "M3 cumulative run time"
The data for the initial value setting of the cooling fan aggregate run time can be changed. When the cooling
fan is replaced, set "1". When "1" is set, "0" is written to the aggregate time internally. When replacing the
inverter control board, write down the data of this function code before replacing the board, and then reset the
data after replacement to continue the aggregate run time. The setting automatically reverts to "0" after it is
written.
H 7 9 F A N T - I N I
When the capacitor capacitance measurement method is user mode (1's digit of H104 is 1), this function code
is used. Read and understand the following explanation.
When initial value measurement of the user setting capacitor capacitance is started, the measurement result is
written. When the inverter power is shut off with this setting set to "1", initial value measurement of the user
setting capacitor capacitance starts and the measurement result is written to this code.
User mode capacitor capacitance measurement is performed when the power is shut off if the AND conditions
below are met.
• Inverter is stopped
• Undervoltage alarm has not occurred
• Cooling fan is running (will be forcibly stopped by the inverter when the power is shut off)
H 8 0 C C - I N I T
Setting: 0 to 32767
When the capacitor capacitance measurement method is the factory default standard (1's digit of H104 is 0)
Measurement is performed when the power is shut off if all measurement conditions in the table below are ○.
The measurement conditions vary depending on whether or not the predicted life (LIFE) is selected with Y
function selection. The measurement result is shown in M46 "main circuit capacitor capacitance (%)" and
M121 "main circuit capacitor life (elapsed time)". In the M121 elapsed time, the capacitance decrease rate
and capacitor life time obtained by capacitor capacitance measurement are converted to an elapsed time that
overwrites the previous value.
4-245
When the capacitor capacitance measurement method is the user measurement value standard (1's digit of
H104 is 1)
The measurement conditions are different from the factory default standard. Refer to the table below.
*2 When life information (LIFE) is assigned, measurement is also performed when an option card other than UPAC is
installed.
Measurement will take place under the following conditions, however, the result will not be correct.
• When a breaking unit or other inverter is connected to the P (+), N (-) main circuit terminals
by DC bus connection.
• RS-485 communication is used.
• Power is supplied from the R0, T0 auxiliary power.
By assigning the life prediction (LIFE) signal to one of the function codes of the Y function selection setting
(E15 to E19), a life prediction signal is output to the general-purpose output (Y1 to Y5) when all of the
conditions below are met.
• M46 "main circuit capacitor capacitance (%)" is 85% or lower
• The 10's digit of H104 is 1 (default value)
• Life determination cancel LF-CCL is OFF
4-246
4.3 Details of Function Codes
The data for the initial value setting of the main circuit capacitor life aggregate time can be changed. When
the main circuit capacitor is replaced, set "1". When "1" is set, "0" is written to the aggregate time internally.
When replacing the inverter control board, write down this function code before replacing the board, and then
reset after replacement to continue the aggregate time. The setting automatically reverts to "0" after it is
written.
H 8 1 C - T I M E I N I
Chap. 4
Setting: 0 to 65535 (units of 10 hours)
When the total value of M123 "M1 start count" to M125 "M3 start count" becomes larger than this setting, a
maintenance prediction (MNT) signal is output. By setting a start count for machine maintenance, external
notification of maintenance timing is possible. The function code is the same for each motor. When the setting
is "0", the start count stops.
H 8 2 M N T S T R T
Setting: 0 to 65535
0: No operation
1 to 65535: Set time
This sets the inverter run time for performing machine maintenance. When the total value of M126 "M1
cumulative run time" to M128 "M3 cumulative run time" becomes larger than this setting, a maintenance
prediction (MNT) signal is output. The function code is the same for each motor.
H 8 3 M N T T I M E
4-247
H85-H88 Calendar Clock
This is primarily used to set the date and time in the internal clock of the inverter via the communication
option. The date and time can be displayed regularly on the LCD. The date and time are also used as a time
stamp for detailed alarm information and the support loader trace-back function
The date and time can be easily set using the keyboard from "12. DATE TIME" in the menu of program
mode.
By setting the date and time in H85 to H87 and then setting "1" in H88, the date and time are applied to the
internal clock. The setting of H88 automatically reverts to "0" after the date and time are written.
H 8 5 Y / M S E T
H 8 6 D / H S E T
H 8 7 M / S S E T
Setting: 0 to FFFF
H 8 8 W R - T I M E
Setting 0: No operation
1: Write time
The setting range is January 1, 2000, 00:00:00 to December 31, 2099, 23:59:59.
For example to set April 1, 2011, 13:15:00, write the values below.
Set H85 = 0B04, H86 = 010D, H87 = 0F00 in hexadecimal.
Set H88 = 1 to write the above values to the internal clock.
H89 Speed Detection Monitor Selection (under V/f control) (Available soon)
In V/f control, the speed detection monitor display method when motor speed detection can be used (internal
PG or PG(SD)) can be selected.
If the setting is "1" and there is a break in the PG line, it will no longer be possible to display the correct motor
speed; however, a PG break alarm will not occur.
H 8 9 N - M O N S E L
Setting: 0 to 1
0: No display, or speed command value
1: PG detection value
4-248
4.3 Details of Function Codes
The detection level of the overspeed alarm (0s) can be set. 100% represents the maximum speed. Disabled
during V/f control.
H 9 0 O S L V L
Chap. 4
H94 ASR Feedforward Gain Magnification Setting (Available soon)
H 9 4 A S R F F E X T
Setting: 0 to 2
0: x1 (0.000 to 9.999 s)
1: x10 (0.00 to 99.99 s)
2: x100 (0.00 to 99.99 s)
H99 defines whether there is S-shape operation of the speed command when the UP/DOWN command is
OFF.
S-shape operation of the speed command when the UP/DOWN command is ON is determined by the S-shape
setting of F67, etc.
When the setting is "1", S-shape operation increases the speed by the width of the S-shape (Un).
When there is S-shape
operation setting by Un
F67, etc.
UP ON OFF UP OFF
ON
S-shape operation when setting = 0 S-shape operation when setting = 1
H 9 9 U / D S - C A N
Setting: 0 to 1
0: Cancel S-shape (VG7 compatible)
1: Enable S-shape (VG5 compatible)
H101 specifies the time constant for the PID command (after H21 switching) filter.
H 1 0 1 P I D F I L T
Setting: 0 to 5000 ms
4-249
H102 Magnetic Pole Position Offset Writing Permission (Available soon)
<ABZ only>
After the encode position offset is read, this enables data writing to function codes o10 "M1 magnetic pole
position offset", A60 "M2 magnetic pole position offset", and A160 "M3 magnetic pole position offset".
H 1 0 2 S M - O F S W R
H 1 0 3 P R O T O P E 1
4-250
4.3 Details of Function Codes
Protection operations and main circuit capacitor life determination operations can be individually selected.
To enable a protection operation, refer to the table below and set the appropriate digit to "1".
H 1 0 4 P R O T O P E 2
Chap. 4
100's digit: Carrier frequency reduction function selection [0: Disable, 1: Enable] (default: 1)
10's digit: Main circuit capacitor life determination selection [0: Disable, 1: Enable] (default: 1)
1's digit: Main circuit capacitor capacitance measurement selection [0: Disable, 1: Enable] (default: 0)
(0: Factory default standard, 1: User measurement standard)
H 1 0 5 P R O T O P E 3
4-251
H106 to H111 Light Alarm Object Definition 1 to 6
When an error is detected and the error is a minor error, the light alarm (l-al) display can be shown and
operation can be continued without tripping the inverter.
"1" can be set in bits corresponding to any of the light alarm causes to treat those causes as light alarms and
not have the alarm relay output (30RY) operate.
H 1 0 6 L - A L M 1
H 1 0 7 L - A L M 2
H 1 0 8 L - A L M 3
H 1 0 9 L - A L M 4
H 1 1 0 L - A L M 5
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4.3 Details of Function Codes
Set whether the LED display shows [L-AL] when a light alarm occurs.
H 1 1 1 L - A L M 6
Setting: 0 to 1
0: Disable (L-AL not displayed)
1: Enable (L-AL displayed)
Chap. 4
H112 to H118 M1 Magnetic Saturation Extension Coefficients 6-12
The excitation current (current that creates magnetic flux in the induction motor) and magnetic flux are in a
non-linear relationship to maintain the saturation characteristics. When the saturation characteristics are
H 1 1 2 M 1 - S A T 6
H 1 1 3 M 1 - S A T 7
H 1 1 4 M 1 - S A T 8
H 1 1 5 M 1 - S A T 9
H 1 1 6 M 1 - S A T 1 0
H 1 1 7 M 1 - S A T 1 1
H 1 1 8 M 1 - S A T 1 2
Adds speed drop detection signal and speed setting detection signal conditions to the ON/OFF conditions of
the break release signal (BRK). For details on the brake release signal (BRK), refer to the explanation of 18:
brake release signal (BRK) in function codes E01 - E13 (X terminal function).
Function code H134 sets the time interval from the point that the inverter is running until the speed drop
detection function starts operating.
H 1 3 4 D E L A Y T I M
4-253
H135 Speed Command Detection Level (forward)
When speed setting 2 (before acceleration/deceleration calculation) rises higher than this setting, the speed
setting detection signal turns ON. This is included in the brake release signal ON (brake release) conditions.
When speed setting 2 (before acceleration/deceleration calculation) or speed setting 3 (after acceleration/
deceleration calculation) drops lower than this setting, the speed setting detection signal turns OFF. This is
included in the brake release signal OFF (brake on) conditions. While running by run forward command, the
H135 level is valid, and while running by run reverse command, the H136 level is valid.
H 1 3 5 N R E F L E V L F
H 1 3 6 N R E F L E V L R
When the absolute value of the detected speed value falls below this setting, the speed drop detection signal
turns ON and the brake release signal turns OFF (brake on).
H 1 3 7 N D E C L E V L
4-254
4.3 Details of Function Codes
On delay timer for the speed drop detection signal. When the on delay timer is operating, the speed drop
detection signal does not turn ON when the detected speed value is higher than H138 + 1%.
H 1 3 8 N D E C T I M R
Chap. 4
H140 Start Delay Detection (Detection level)
When the torque current command value is higher than the level set with this function code, and the actual
speed value or estimated speed value is lower than the speed set with function code F37 "Stop speed" over the
time set in function code H141, the start delay alarm (l0c ) occurs.
H 1 4 0 S R T D L Y L
H 1 4 1 S R T D L Y T
H 1 4 2 S I M A L M
Setting 0: No operation
1: Mock alarm occurs
4-255
H144 Toggle Data Error Timer
The error detection time for the toggle signal can be set.
Refer to the explanation of 72, 73: toggle signal 1, 2 in X function selection.
H 1 4 4 T G L E R R T
H145 Reverse Run Prevention for Vector Control without Speed Sensor (Lower limit
frequency selection)
To improve speed control characteristics of ultra-low speed under vector control without speed sensor, a
lower limit frequency can be set for the speed command value and estimated speed value (primary estimated
frequency value).
H 1 4 5 L - L I M S E L
Setting range: 0 to 3
0: Disable
1: Enable for FWD polarity operation (enable in start delay during hoisting operation (FWD
command, speed command+))
2: Enable for REV polarity operation (enable in start delay during lowering operation (REV
command, speed command+))
3: Enable for both FWD and REV polarities (enable in start delay of both hoisting and
lowering)
Limiting takes place in the shaded areas shown below. When the estimated speed value (primary estimated
frequency value) is in a shaded area, the speed command is limited by the lower limit frequency.
When enabling this function, set the start characteristic (H09) to 0 (no operation). When using the function with the
speed setting by analog input near 0 (V), deviations in the analog voltage polarity will cause the limiting operation to
become unstable. Take measures such as setting a dead zone (F82). There are restrictions on this function as noted
above. Understand these restrictions before using the function.
4-256
4.3 Details of Function Codes
H146 Reverse Run Prevention for Vector Control without Speed Sensor
(Lower limit frequency, FWD)
Set the lower limit frequency when H145 = 1 is set. As a guideline, set the motor slippage frequency.
H 1 4 6 L - L I M F W D
Chap. 4
H147 Reverse Run Prevention for Vector Control without Speed Sensor
(Lower limit frequency, REV)
Set the lower limit frequency when H145 = 2 is set. As a guideline, set the motor slippage frequency.
H148 Reverse Run Prevention for Vector Control without Speed Sensor
(Estimated primary frequency filter)
Set the primary delay filter time constant for the estimated speed value (primary estimated frequency value).
Use for speed changes under vector control without speed sensor.
H 1 4 8 P R I - F F I L
During operation (after the machine brake is released), if the speed is higher than the speed command value
(speed setting 4: ASR input) and the speed with a deviation setting applied to the actual speed value, machine
runaway is detected and a speed mismatch alarm (er9 ) is output. A setting of 100% represents the
maximum speed.
This function is invalid when the brake release signal (BRK) is not assigned to the Y function terminal.
The speed mismatch alarms set with function codes E43 to E45 do not occur when the speed command value
(speed setting 4: ASR input) polarity and actual speed value polarity match and the actual speed value is less
than the speed command value. The speed mismatch alarm set with this function is output regardless of the
above underlined conditions.
H 1 4 9 M - S P D
Command
Speed match width value
Speed mismatch alarm conditions Speed mismatch alarm conditions (by E43 - E4)
(machine runaway detection)
Note: The operation of the speed mismatch alarm is defined by the function code E45 operation definition.
4-257
H160 M1 Initial Magnetic Pole Position Detection Mode (Available soon)
Function codes for the synchronous motor. These set the initial magnetic pole position detection method.
H 1 6 0 M 1 - S M I N I
H 1 7 0 M 2 - S M I N I
H 1 8 0 M 3 - S M I N I
Current command value for magnetic pole position detection. Normally there is no need to change the factory
default value.
H 1 6 1 M 1 - P - U P T
H 1 7 1 M 2 - P - U P T
H 1 8 1 M 3 - P - U P T
Used for magnetic pole position detection. Normally there is no need to change the factory default value.
4-258
4.3 Details of Function Codes
H 2 0 1 L D A D P S W
Chap. 4
Set the inertia for M1 motor axis conversion not including the applied load.
For multi-winding systems, or for synchronous driving of a load with multiple motors, divide the total inertia
by the number of windings or the number of motors and set the resulting value. For example, for a
H202, H205: Load inertia (hoisting 1, 2); H208, H211: load inertia (lowering 1, 2)
H 2 0 2 L D - J U P 1
H 2 0 5 L D - J U P 2
H 2 0 8 L D - J U P 1
H 2 1 1 L D - J U P 2
2
Setting: 0.001 to 50.000 kg•m
H203, H206: Safety factor (hoisting 1, 2); H209, H212: Safety factor (lowering 1, 2)
H 2 0 3 S A F E U P 1
H 2 0 6 S A F E U P 2
H 2 0 9 S A F E D N 1
H 2 1 2 S A F E D N 2
H204, H207: Machine efficiency (hoisting 1, 2); H210, H213: Machine efficiency (lowering 1, 2)
Set the total efficiency of the machine.
H 2 0 4 M - E F U P 1
H 2 0 7 M - E F U P 2
H 2 1 0 M - E F D N 1
H 2 1 3 M - E F D N 2
4-259
H214 to H227 Load Adaptive Control Parameter Settings 2 (Available soon)
H214 = 1 enables the multi restriction speed pattern function. For the relation to the H201 - H213 load
compensation control function, refer to the explanation of functions H60 - H66.
Set the torque level of each limit speed point as indicated below.
H215 - H224: Multi limit speed pattern (*)
* H215: Maximum speed, H216: Rated speed, H217: Rated speed × 1.1, H218: Rated speed × 1.2
H219: Rated speed × 1.4, H220: Rated speed × 1.6, H221: Rated speed × 1.8, H222: Rated speed × 2.0
H223: Rated speed × 2.5, H224: Rated speed × 3.0
H 2 1 5 M U L - N M A X
H 2 1 6 M U L - N R A T
H 2 1 7 M U L - L 1 . 1
H 2 1 8 M U L - L 1 . 2
H 2 1 9 M U L - L 1 . 4
H 2 2 0 M U L - L 1 . 6
H 2 2 1 M U L - L 1 . 8
H 2 2 2 M U L - L 2 . 0
H 2 2 3 M U L - L 2 . 5
H 2 2 4 M U L - L 3 . 0
<Setting notes>
A torque level setting for a limit speed point that exceeds the maximum speed will be invalid.
The settings for T1 to T9 should increase in order from T1 (T1 < T2 < ...T9).
Set the torque level Tnmax for the maximum speed to a smaller value than the torque levels set for the limit
speed points less than the maximum speed.
The multi limit speed pattern (bold line below) is limited to within the rated motor torque pattern (fine line
below).
T3[H218]
Limit speed pattern
T4[H219]
4-260
4.3 Details of Function Codes
H225: Limit speed discrimination interval (start speed), H226: Limit speed discrimination interval (end
speed)
The limit speed is calculated within the discrimination speed interval. Set with the rated speed 100%.
H 2 2 5 L I M ― N S R T
H 2 2 6 L I M ― N E N T
Chap. 4
CONTROL AND OPERATION
Within the calculation interval, the limit speed is calculated from the torque command that occurs and the
instantaneous value of the acceleration data. When the speed reaches the limit completion speed, the average
value of the calculated results is used as the final limit speed.
Example: When rated speed F04 = 1500 r/min, H225 = 75.0%, H226 = 93.7%, acceleration time F07 = 5 s,
maximum speed F03 = 3000 r/min,
• Discrimination start speed = 1125.0 r/min (1500×0.75)
• Discrimination end speed = 1405.5 r/min (1500×0.937)
• Calculation interval t = (1405.5 - 1125)/3000 × 5 s = 0.935 s
* In this example, operation takes place according to the speed command value. If a torque
restriction is triggered or the detected speed value does not accord with the speed command,
the time t will be different.
• When the discrimination start speed is greater than the discrimination end speed (H225 > H226),
load compensation calculation is performed when the speed set for the discrimination end speed is
reached.
• When the discrimination interval is short or the torque command value varies widely, deviations
occur in the calculation results.
• When there are wide variations in the torque command value, adjust the speed control factor (ASR)
to decrease the variations in the torque command value.
When a speed limit calculation reset signal (NL-RST) is assigned to the digital input signal and turned ON,
the load compensation calculation result is cleared and the limit speed is recalculated the next time
reacceleration occurs in the same direction.
4-261
Each time the polarity of the speed command value changes (hoisting lowering), the limit speed is
calculated when acceleration takes place, regardless of the speed limit calculation reset signal (NL-RST).
H 2 2 7 L O A D C O N 3
Setting value 0: Separate limit speed calculation for hoisting and lowering
1: A limit speed is calculated when hoisting. When lowering, the speed is limited by the result
of the previous hoisting calculation.
However, when one of the following conditions obtains, limit speed calculation also takes
place when lowering.
1) The first operation after powering on is lowering.
2) A limit speed was not calculated for the previous hoisting operation.
⇒ The previous hoisting took place at a speed under the H226 limit speed
discrimination interval (end speed)
3) Lowering was performed after pre-excitation was stopped (Note 1)
2: A limit speed is calculated when hoisting. When lowering, the speed is limited by the result
of the previous hoisting calculation.
However, when one of the following condition obtains, the lowering speed is limited by the
rated speed.
1) The initial operation after powering on is lowering.
2) A limit speed was not calculated for the previous hoisting operation.
⇒ The previous hoisting took place at a speed under the H226 limit speed
discrimination interval (end speed)
3) Lowering was performed after pre-excitation was stopped (Note 1)
Note 1: If the pre-excitation signal is turned OFF first when switching from pre-excitation operation to
speed control operation (FWD/REV ON), condition (3) will obtain and the previous hoisting limit
speed will be cleared. Use a sequence in which the pre-excitation signal is turned off after the run
command is input, as shown below.
OFF after run command ON (delayed by 5 ms or more)
運転指令がON後にOFF(5ms以上遅らせる)
予備励磁信号(EXIT)
Pre-excitation signal (EXIT) ON OFF
運転指令(FWD/REV)
Run command (FWD/REV) OFF ON
Change the multiplier setting of "load inertia" of H51, H52, H127, H202, H205, H208, H211
H 2 2 8 I N R T 1 0
4-262
4.3 Details of Function Codes
Set this to dampen resonance in the mechanical system. A maximum of 2 resonance points can be dampened.
H 3 2 2 N F 1 - F R Q
Chap. 4
H 3 2 5 N F 2 - F R Q
Setting: 10 to 2,000 Hz
The notch filter frequency is limited internally based on the setting of F26 "carrier frequency". Carrier
H 3 2 3 N F 1 - A T T
H 3 2 6 N F 2 - A T T
Setting: 0 to 40 dB
H 3 2 4 N F 1 - W I D
H 3 2 7 N F 2 - W I D
Setting: 0 to 3
Setting method
Set a notch filter frequency, attenuation, and width appropriate for the resonance point in the machine.
Four increments are available for the width setting. A larger setting allows a wider frequency band to be
covered. Normally a setting of "2" is recommended.
Gain
Set
attenuation
Set width
0
Set resonance frequency Frequency
• Setting an attenuation that is too large may cause unstable control. Do not set higher than necessary.
4-263
4.3.6 A codes (Alternative Motor Functions)
A codes are motor parameters that become available when motor M2 or M3 is selected. These codes are used
when a single FRENIC-VG drives two or three motors while switching them.
Any of M1 to M3 can select vector control or V/f control.
To select M2 or M3, use F79 (Motor Selection) and terminal input signals M-CH2 and M-CH3.
See the individual descriptions and check in Menu #4 "I/O checking" that
M2 or M3 is selected. indicates "selected". Check that M2 or M3 is 1500
indicated. □PARA1□M1□JOG
□PARA2■M2
A01 to A61 for M2 are functionally equivalent to A101 to A161 for M3 □PARA3□M3
except that codes differ by one hundred. Those codes are functionally □PARA4
∧∨ÆPAGE SHIFT 8
equivalent to P codes (M1).
There are no P02-equivalent code for M2 and M3, so M2 and M3 motor parameters cannot be set
automatically. For FRENIC-VG dedicated motors or VG series conventional motors, this manual provides
motor parameters. Set them manually. For other motors, perform auto-tuning.
Auto-tuning initiated by H01 applies to the currently selected motor.
Note 1: FRENIC-VG dedicated motors are the same as the VG7 or VG5 standard motors in shape and
electrical constants (motor parameters).
4-264
4.3 Details of Function Codes
Chap. 4
F04 A05 A105 Rated speed
F03 A06 A106 Maximum speed
P05 A07 A107 No. of poles
4-265
Function codes to be configured for IM under V/f control
The table below lists the function codes to be configured for IM when V/f control is selected. Configure them
sequentially from the top of the table.
Function codes
M1 M2 M3 Name
P01 A01 A101 Drive control
P03 A02 A102 Rated capacity
P04 A03 A103 Rated current
F03 A04 A104 Maximum speed
F04 A05 A105 Rated speed
F05 A06 A106 Rated voltage
P05 A07 A107 No. of poles
P06 A08 A108 %R1
P07 A09 A109 %X
P08 A10 A110 Magnetic flux weakening current
P33 A53 A153 Maximum voltage Limit
P34 A54 A154 Slip compensation
P35 A55 A155 Torque boost
P30 A31 A131 Thermistor selection
Electronic thermal overload protection
F10 A32 A132
(Select motor characteristics)
H01 Auto-tuning
H02 Full save function
4-266
4.3 Details of Function Codes
Chap. 4
o02 DIB Function Selection
Select the data format for the digital speed command, torque limiter value, torque command, and torque
current command.
1) See the function description of the function code F01 "Speed setting N1" to use for the speed command.
2) See the function description of the function code F42 "Torque limiter value selection" to use for the torque
limiter value.
3) See the function description of the function code H41 "Torque command selection" to use for the torque
command.
4) See the function description of the function code H42 "Torque current command selection" to use for the
torque current command.
Set value: 0 or 1
0: Binary
1: BCD
Specify BCD data for setting the maximum speed of DIA and DIB inputs. Use when you want to enter
"machine operation speed" directly to specify input data.
o 0 3 B C D C M N D A
o 0 4 B C D C M N D B
The model of the PG interface option varies according to the difference in the electric specification.
OPC-VG1-PG: 5V line driver
OPC-VG1-PGo: Open collector, voltage output
4-267
o05 PG (PD) Option Setting (Feedback pulse)
Switches the source of the position detection signal between the integrated PG and the optional PG interface
card. Use for synchronous operation and the position control for orientation.
o 0 5 P L S F E D S L
o06 PG (PD) Option Setting (Digital line speed detection definition, PG pulses)
o07 PG (PD) Option Setting (Digital line speed detection definition, Detection
pulse correction 1)
o08 PG (PD) Option Setting (Digital line speed detection definition, Detection
pulse correction 2)
Specify to use the PG (LD) option for line speed control. A PG disconnection activates a protective function
(p9 alarm).
The pulse correction is for speed detection. Speed=(Correction 1/Correction 2)×Input pulse
o 0 6 L S - P G D E F
o 0 7 L S - P L S C P 1
o 0 8 L S - P L S C P 2
4-268
4.3 Details of Function Codes
These function codes are exclusive to PMSM. They select the interface system of encoder ABS signals.
o 0 9 M 1 - A B S D E F
Chap. 4
A 5 9 M 2 - A B S D E F
A 1 5 9 M 3 - A B S D E F
Data setting range: 0 (1 bit (terminal: F0). Z-phase interface (Available soon))
These function codes are exclusive to PMSM. They define an offset value relative to the encoder reference
position and actual motor magnetic pole position.
o 1 0 M 1 - S M O F S
A 6 0 M 2 - S M O F S
A 1 6 0 M 3 - S M O F S
These function codes are exclusive to PMSM. They specify the difference in reactance due to the difference
in magnetic resistance on the q axis and the d axis in terms of the ratio of the q axis value/d axis value.
o 1 1 M 1 - X q / X d
A 6 1 M 2 - X q / X d
A 1 6 1 M 3 - X q / X d
4-269
o12 PG (PR) Pulse-train Option Setting (Command pulse)
Select a pulse output source from the PG (PR) option and internal speed data.
o 1 2 P L S R E F S L
Select the input form of the signal supplied to the PG (PR) option.
o 1 3 P L S S T A T E
Set when you install the PG (PR) option card to conduct synchronized operation. You can change the position
command data entered into the pulse train card to change the speed ratio between the master motor and the
slave motor.
o 1 4 P L S C O R R 1
o 1 5 P L S C O R R 2
You can specify a data to improve the position control response in pulse train operation. You can also reduce
the steady-state deviation in the steady-state operation. Since too large setting may present a motor hunting,
increase gradually from a small value to adjust.
o 1 6 A P R - P - G A I N
4-270
4.3 Details of Function Codes
The setting can reduce the steady-state deviation. The setting of 1.0 provides the smallest deviation. You do
not have to change from 0.0 in general.
o 1 7 F / F G A I N
Chap. 4
o18 PG (PR) Pulse-train Option Setting (Overdeviation width)
o 1 8 D E V O V E R W
When the current position of the motor comes into this range of a reference position, the inverter provides the
"zero deviation" signal. You can use the zero deviation signal to detect that the motor locates almost at the
target position. The inverter provides the zero deviation signal on the DO to which you can assign a function.
o 1 9 D E V Z E R O W
o20 and o21 are functionally equivalent to o16 (APR Gain 1) and o17 (F/F Gain 1), respectively.
o 2 0 A P R G A I N 2
o 2 1 F / F G A I N 2
4-271
o22 Position Control Gain Switching (Available soon)
o22 specifies a factor that switches between gain 1 (o16, o17) and gain 2 (o20, o21) of the APR and F/F in a
position control system.
Switching the gain can reduce noise or vibration at the time of a stop under position control.
o 2 2 G A I N S E L
If the detected value of a factor selected by o22 drops below the switching level specified by o23, the APR
and F/F gains are switched from 1 to 2 in accordance with the switching time specified by o24. The hysteresis
width is 1% of the maximum speed (Setting: 10,000).
o 2 3 S E L L V L
Switching level or below o20 o21 F/F gain 2 F/F gain 1 F/F gain 2
o24: Gain
switching time
4-272
4.3 Details of Function Codes
o29 specifies LK-D signal processing to be followed if LK-D (Continue to run at the time of communications
link error) is assigned to an X terminal and a communications link error (heavy alarm or light alarm) occurs.
When o29 = 1 or 2 and the communications controller power supply (that was shut down with LK-D being
ON) is recovered after LK-D is turned OFF, the inverter prevents a communications link error (er4 ) from
occurring.
If no LK-D is assigned to an X terminal, the processing for LK-D being OFF applies.
Chap. 4
o 2 9 L K - D O P E
o 3 0 M O D E O N E R
If a communications link error occurs and persists during the period specified by o31, the inverter causes an
alarm.
o 3 1 T I M E R T L
4-273
o32 Link Option Configuration (Link format selection)
o 3 2 F O R M A T S E L
OPC-VG1-TBSI
Using this option can connect two or more inverters via the high-speed serial communications link, enabling
multiwinding motors to be driven.
o33 selects whether or not to use a high-speed serial communications terminal block OPC-VG1-TBS1 as a
component of the multiwinding system or multiplex system
Refer to MT-CCL (Cancel multiplex system) in the description of E01 to E13 (Terminal X Function).
o 3 3 M W S A C T I V E
o 3 4 M W S S L A V E S
o50 assigns the station number of the multiplex system (High-speed serial communications terminal block
OPC-VG1-TBS1).
o 5 0 M W S S T - N O
4-274
4.3 Details of Function Codes
Handle the password with care. If you set the password by mistake, you cannot refer to or change the function code.
Chap. 4
The person who is responsible for specifying the password must manage the password carefully.
You can specify an 8-digit password by combining L01 and L02. You can use the password to restrict the
change and the reference to the function codes. When you specify a non-zero value to either L01 or L02, the
L 0 1 P A S S W O R D 1
L 0 2 P A S S W O R D 2
4-275
Setting password
When you set non-zero data to L01 or L02 and open the program menu, you will not view "1. Set data" and "2.
Check data", but "3. Operation monitor" and the rest. See the figure right below.
Usual program menu screen Program menu screen
(password is not specified or is disabled) when password is enabled
0 /
0 /
10
STOP CANNOT SET N CANNOT SET N
2000/01/01
12:34:56
A A
10 /
20 0
CANNOT SET N CANNOT SET N STOP
2000/01/01
12:34:56
B B
20
CANNOT SET N
Note: Canceling password described above will become ineffective after you turn off the inverter
4-276
4.3 Details of Function Codes
0 /
0 0
STOP CANNOT SET N CANNOT SET N
2000/01/01
12:34:56
A A
Press or key once on the Check if "0" appears on Check if "0" appears on
operation mode screen, "A" is the LED monitor press . the LED monitor press
displayed at the lower right .
Chap. 4
corner on the LCD monitor.
0 0
4-277
L03 Lift Rated Speed
This function code is necessary to calculate the estimated travel distance on deceleration.
L 0 3 L I F T - B A S E
The estimated travel distance on deceleration appears on the "Option monitor 3, 4" on the LED monitor of the
KEYPAD panel.
This function is effective when L04=1 or 2.
Option monitor 3: Travel distance from the operation speed 1 after deceleration operation.
Option monitor 4: Travel distance from the operation speed 2 after deceleration operation.
Function data codes used for the estimated travel distance on deceleration.
L04=1 L04=2
Description
Code Name Code Name
Lift rated speed L03 Lift rated speed ← ←
Operation speed 1 C09 Multistep speed 5 ← ←
Operation speed 2 C11 Multistep speed 7 C10 Multistep speed 6
Creep speed C07 Multistep speed 3 ← ←
Deceleration time from operation speed 1 F08 Deceleration time 1 ← ←
Deceleration time from operation speed 2 C47 Deceleration time 2 ← ←
Deceleration time from creep speed C36 Deceleration time JOG ← ←
S-curve setting on decelerating from
L10 S-curve 6 ← ←
operation speed 1
S-curve setting on decelerating from
L12 S-curve 8 ← ←
operation speed 2
S-curve setting on reaching creep speed L07 S-curve 3 ← ←
S-curve setting on decelerating from
L08 S-curve 4 ← ←
creep speed
S-curve setting on reaching zero speed L06 S-curve 2 ← ←
Delay time by the speed reference agreement Multistep speed reference
C20 ← ←
timer agreement timer
4-278
4.3 Details of Function Codes
L 0 4 S - C U R V E
Setting range: 0 to 2
0: FRENIC-VG standard (VG7S-compatible) multistep speed and S-curve setting
15 steps of multistep speed (C05 to C19)
Chap. 4
S-curve applied to four sections (F67 to F70)
1: Lift application compatible with VG3N and VG5N
7 steps of multistep speed (C05 to C11)
L 0 5 S - C R V S E T 1
-
L 1 4 S - C R V S E 1 0
4-279
The following table shows how the acceleration/deceleration times are assigned to the multistep speed.
The following table shows how S-curve setting is applied to the multistep speed.
S curve setting
Application
Code Name
L05 S-curve 1 Acceleration start side from Zero speed
L06 S-curve 2 Deceleration end side to Zero speed
L07 S-curve 3 Acceleration end side to Creep speed
L08 S-curve 4 Deceleration start side from Creep speed
Acceleration end side to Operation speed 1, Maintenance operation speed, or
L09 S-curve 5
Inching speed
Deceleration start side from Operation speed 1, Maintenance operation speed,
L10 S-curve 6
or Inching speed
L11 S-curve 7 Acceleration end side to Operation speed 2
L12 S-curve 8 Deceleration start side from Operation speed 2
4-280
4.3 Details of Function Codes
Chap. 4
CONTROL AND OPERATION
(2) Operation speed 2
4-281
(3) Maintenance operation speed
4-282
4.3 Details of Function Codes
Chap. 4
OFF ON ON C07 Multistep speed 3 Creep speed
ON OFF OFF C08 Multistep speed 4 Maintenance operation speed
ON OFF ON C09 Multistep speed 5 Operation speed 1
The following table shows how the acceleration/deceleration times are assigned to the multistep speed.
The following table shows how S-curve setting is applied to the multistep speed.
S curve setting
Application
Code Name
L05 S-curve 1 Acceleration start side from Zero speed
L06 S-curve 2 Deceleration end side to Zero speed
L07 S-curve 3 Acceleration end side to Creep speed
L08 S-curve 4 Deceleration start side from Creep speed
Acceleration end side to Operation speed 1, Maintenance operation speed, or
L09 S-curve 5
Inching speed
Deceleration start side from Operation speed 1, Maintenance operation speed, or
L10 S-curve 6
Inching speed
L11 S-curve 7 Acceleration end side to Operation speed 2
L12 S-curve 8 Deceleration start side from Operation speed 2
L13 S-curve 9 Acceleration end side to Operation speed 3 or Emergency lift speed
L14 S-curve 10 Deceleration start side from Operation speed 3 or Emergency lift speed
4-283
(1) Operation speed 1
4-284
4.3 Details of Function Codes
Chap. 4
CONTROL AND OPERATION
(4) Emergency lift speed
4-285
(5) Maintenance operation speed
4-286
4.3 Details of Function Codes
Chap. 4
[Description of symbols]
L 1 5 M A K E R
Setting range: 0 to 2
4-287
FRENIC- VG
5
Chapter 5
USING STANDARD RS-485
This chapter describes the use of standard RS-485 communications ports and provides an overview of the
FRENIC-VG Loader.
Contents
Chap.5
(2) Connection to FRENIC-VG Loader
The FRENIC-VG Loader can be installed on a PC to enable connection between FRENIC-VG and
The FRENIC-VG Loader can also be connected to the built-in USB port of the FRENIC-VG. However,
in this case it would be a one-to-one connection.
• The RJ-45 connector for the keypad is intended solely for communication using the
keypad, and cannot be used for RS-485 communication.
• Do not connect the inverter to a PC LAN port, Ethernet hub, or telephone line. Doing so
may result in damage to the inverter or connected device.
The application can be used when a run command is executed and a break in communication is detected
or an alarm occurs. If a communication error occurs during operation, it is possible to issue an er5 alarm
(RS-485 alarm) after the application starts up. At this time, the inverter output cuts off and the motor
idles.
5-1
5.1.1 RS-485 common specifications
Items Specifications
Compliance Loader dedicated protocol (Not Modicon Modbus RTU-compliant Fuji general-purpose inverter
disclosed) protocol
Protocol Function code H40 = "1" Function code H40 = "2" Function code H40 = "0"
selection
Transmission Half-duplex
mode
Data length 8 bits (fixed) (Note 3) 8 bits (fixed) (Note 2) H35 data length setting
7 or 8 bits selectable
Stop bit 1 bit (fixed) (Note 3) 2 bits 1 bit (Note 2) H37 stop bit setting
(Note 2) 1 or 2 bits selectable
Parity Even (fixed) (Note 3) None Even Odd H36 parity setting
None, Even, or Odd selectable
Disconnection Communication disconnection time (TimeOut) can be set with function code H38. Operates only during
detection time operation through 485.
(Note 1) For Broadcast, only communications command codes (S codes) are enabled. Other function codes are disabled.
(Note 2) With RTU protocol, H37 stop bit setting is not required because the stop bit is selected automatically in accordance with
the parity selection status (H36 parity setting).
(Note 3) With SX protocol, it is not necessary to change the H35-H37 settings because the data length, stop bit, and parity are fixed.
5-2
5.1 Standard RS-485 Communications Ports
*For details about SW4, refer to Chapter 3, Section 3.3.3.9 "Setting up the slide switches."
As there is no earth terminal for the shield, the shield wire must be earthed on the host device side.
Chap.5
USING STANDARD RS-485
5-3
5.1.3 Connection method
(1) Multi-drop connection using the RS-485 communications port
Terminating
resistor
USB - RS-485 converter Shield
(112 Ω) FRENIC-VG series
or
Inverter 1
RS-232C - RS-485 converter
commercially-available DX+ Station No. 01
DX-
(2-wire) (2-wire)
Up to 31
inverters
FRENIC-VG series
Inverter n
Use cables and converters meeting the specifications for proper connection to the
RS-485 port. (Refer to Section 5.1.4 "Communications support devices.")
The shield must be earthed on the host device side.
5-4
5.1 Standard RS-485 Communications Ports
Driver Driver
Driver Driver
enable enable
Chap.5
Receiver Receiver
• The driver circuit on the host device side requires a function to change the output to high
impedance (driver enable: OFF). Always check that products using the RS-485 protocol
have this function.
• The output of the driver circuit on the host device side should be changed to high
impedance (driver enable: OFF), except during transmission.
• During host device transmission, disable the host device receiver circuit (receiver
enable: OFF) so that you don’t receive back the data that you sent. If it is not possible to
disable the host device receiver circuit, program the system to discard the data you sent.
5-5
5.1.4 Communications support devices
This section describes the devices required for connecting the inverter to a PC having no RS-485
interface or for connecting two or more inverters in multi-drop network.
5.1.4.1 Converters
Usually PCs are not equipped with an RS-485 communications port. Therefore, it is necessary to use an
RS-232C–RS-485 converter or a USB–RS-485 converter. To run the loader correctly, use a converter
satisfying the recommended specifications given below. If you use a converter other than a recommended
one, the loader may not operate properly.
* The fail-safe facility refers to a feature that ensures the RS-485 receiver's output at "High" logic
even if the RS-485 receiver's input is opened or short-circuited or all the RS-485 drivers are
inactive. Refer to Figure 5.3 Communications Level Conversion.
Recommended converter
Computer
Driver Driver
Receiver input Receiver input
Level conversion
Driver Driver
RS-232C Send/receive enable enable
送受信切換
switching
Receiver output
Receiver output
Driver
enable Driver
enable
converter
RS-232C-RS-485 変換器 FRENIC-VG (2-wire type)
FRENIC-VG
5-6
5.1 Standard RS-485 Communications Ports
5.1.4.2 Cables
To ensure the reliability of connection, use twisted pair shield cables for long distance transmission AWG
16 to 26.
Chap.5
Communications functions such as RS-485 are called link functions. Command data (S range) is used to
access the inverter from the host via a link function to issue start, stop, and speed/torque setting
commands. Function code H30 and the "24: Link run selection signal [LE]" X function are used to switch
Function code H29 and the "23: Allow link edit command [WE-LK]" X function are used to control
writing to function codes (F, E, C, P, H, A, o, L, U) via the link function. Refer to Chapter 4, Section 4.1
"Block Diagrams for Control Logic" for more details.
Assigned ON
In link command disallowed mode, writing command data and run operation data via the link function is
enabled, but the data is not reflected in the actual run operation. It is possible to set up the data in advance
in link command disallowed mode, and then switch to link command allowed mode to reflect the data in
the actual run operation.
• The run operation may start when the [LE] terminal is switched from OFF to ON.
5-7
Link commands
In link command allowed mode, you can use function code H30 (link function) to link (COM) the
command data and the run operation command, and switch between Remote and Local. At this time,
REM (Remote: run operation via terminal block) or LOC (Local: run operation via keypad) is displayed.
These functions enable a flexible system structure, with run commands issued via the terminal block and
speed commands issued via RS-485.
Link edit
You can use function code H29 (allow link edit command) to control writing to function codes (F, E, C, P,
H, A, o, L, U) in the link edit allowed mode.
H29 data Link edit allowed mode Link edit disallowed mode
5-8
5.1 Standard RS-485 Communications Ports
Additionally, refer to the communications address, 485 No. in Chapter 4, Section 4.2 "Function Code
Tables" for details on referencing and changing function codes. Take note of restrictions such as data
ranges and disabled changes during operation.
Chap.5
In order to enable a high-speed writing response when writing via RS-485, the system uses volatile
memory (RAM: Random Access Memory, memory that is discarded when the system is switched OFF).
If you need to keep the data after the system is switched OFF, issue the H02 [Save All] function code to
Writing using function code H02 takes about 2 seconds. Do not attempt to perform another write
operation while the system is writing data to the memory.
H34
H37
H40 Protocol selection If changed, communications operations are disabled
5-9
(4) Data protection
Writing via RS-485 is not restricted by function code F00 [Protect Data]. This code only protects data in
the case of keypad operation.
Writing via RS-485 is restricted by function code H29 [Protect Link Function] and the [WE-LK] X
function (Refer to section 5.1.5.2).
Additionally, Modbus RTU protocol uses special codes (subcodes) for error responses. For details, refer
to the section on Modbus RTU.
5.1.6.3 No response
If the hardware on the inverter side detects a parity error or framing error, or the software detects a
sum-check error or CRC error because the communication data is physically damaged, the system will
return no response. You can check the reason for no response with function code M26 or the keypad I/O
check.
If the character interval of the data on the host side is greater than 20 ms due to a host hardware error, the
inverter will return no response. At this time, the communication data will be reset.
5-10
5.1 Standard RS-485 Communications Ports
0; Forced stop
1; Stop after fixed time
RS-485 setting
Chap.5
H32 2; Stop after error continues longer than
(error measure selection)
operation time RAS
3; Continue operation
RS-485 setting
0; 38,400 bps
1; 19,200 bps
RS-485 setting
H34 2; 9,600 bps
(transmission rate)
3; 4,800 bps
4; 2,400 bps
0; None
RS-485 setting
H36 1; Even
(parity bit selection)
2; Odd
0; Fuji general-purpose
H40 RS-485 protocol selection 1; SX protocol (loader protocol) Protocol switching
2; Modbus RTU
5-11
5.1.7.2 Disconnection detection time (H38)
If communication from the master (PLC, PC) during RS-485 linked operation (S06: operation command
FWD, REV) exceeds the specified time, an RS-485 communication error (er5) is immediately generated.
When performing non-fixed cycle communications, disable this function (setting: “ 0 ” ). When
performing fixed cycle communications, set H38 to a longer time than the cycle time before using the
disconnection detection function.
To inverter
Data from master →
5-12
5.1 Standard RS-485 Communications Ports
For both reading and writing, always confirm the response before sending the next frame. If there is no
response from the inverter after a certain time, execute a timeout and retry. (If you attempt to start a retry
before a timeout, the request frame will not be received properly.)
Retry
When executing a retry, either use a standard frame to resend the data that was sent before no response
was received or execute polling (M26) to enable the error details to be read, and then check that the
Chap.5
response was normal. (When checking the response, you will need to determine whether a further timeout
is necessary.)
If the response is normal, this indicates that some kind of temporary transmission error such as noise
Start
5-13
5.1.8.2 Write procedure
Start
No
Yes Change to correct command and
Command error?
resend.
No
Yes Operation via this communication is
Link priority?
disabled during link option connection.
No
Yes Change to correct function code and
Function code error?
resend.
No
Yes Written to write-disabled function
Write disabled?
code (cannot be changed during
No
operation, etc.)
No
5-14
5.1 Standard RS-485 Communications Ports
5.1.9 RAS
5.1.9.1 Communication errors
Depending on the usage environment, noise generated by the inverter may prevent normal
communications or cause equipment such as instrumentation on the master and converters to malfunction.
The following measures may be effective in such cases. Please also refer to the appendix on electrical
noise.
Chap.5
malfunction as a result of noise so it is necessary to use a converter with strong noise
immunity.
Twisted pair The shield protects against static induction noise. Make sure to earth one side.
The twisting protects against electromagnetic induction noise. Where possible, use wires with a short
twist pitch. When using long wiring layouts where crosstalk could be a problem, consider using separate
shields for sending and receiving.
Effect of shield
Signal wire The shield acts as an antenna, picking up noise.
If the circiut is looped between the shield and
Shield not fixed
the ground and the earth is not close, the
Bad example electrical potential may differ, resulting in noise
Shield earthed on both sides from the flow of current through the loop.
Magnetic Additionally, noise may be caused by variations
flux in the magnetic flux in the loop.
Good example Shield earthed on one side In section X in the diagram, the effect of static
induction can be completely eradicated.
Effect of twist
Changes (augmentation) to magnetic lines
Twisted wire
If there is a uniform magnetic flux downwards as you look at the page and it changes (augmentation), electromotive
forces are generated in the direction of the arrows in the diagram.The strength of electromotive forces (A) to (D) is the
same, and the directions are as shown. On line Tx+, (B) and (C) move in opposite directions and therefore cancel each
other out. This is the same for (A) and (D) and, therefore, normal mode noise due to electromagnetic inductance does
not occur. However, it may not be possible to completely suppress noise due to conditions such as a non-uniform twist
pitch. If the lines are parallel, normal mode noise will occur.
Terminating To suppress ringing due to signal reverberation, position terminating resistors with
resistor: resistance equivalent to the cable impedance (100 Ω) at both ends of the wiring.
Separate wiring: Do not bundle power wires (input: R, S, T; output: U, V, W) with RS-485
communication wires. Separating the wiring can help to suppress inductance
noise.
5-15
Change earth: Do not use a common earth for instrumentation and the inverter. Noise may
propagate from the earth wire. Additionally, use thick earth wires.
Isolated power Noise may propagate from the power supply of instrumentation.
supply: To isolate the wiring from the power supply of the inverter, it is recommended to
change the power wiring, or use an isolated transformer (TRAFY) for the power
supply or a noise-suppressing transformer.
Filtering: To cut ringing and high-frequency noise, create a (low pass filter) LPF by
connecting a condenser in parallel at the signal input/output terminal.
Effect of filtering
This method separates ringing due to signal reverberation and normal mode noise from the normal
signal. Generally, the former is a higher frequency than the signal and so can be separated with a
LPF.
Normal mode noise
Ringing
Signal
Add inductance Insert inductance components such as choke coils in series in the signal circuit, or
components: pass the cable through a ferrite core ring. This will help to keep the impedance of
the signal lines high to counteract high frequency noise.
Master Inverter
CAUTION
When filtering and adding inductance components, with fast communication speeds the signal waveform may
become irregular, causing transmission errors. If this happens, use function code H34 to slow down the
communication speed.
5-16
5.1 Standard RS-485 Communications Ports
Chap.5
Consider using a zero-phase reactor (9.6.5) and an EMC filter (9.6.2). Normally, you should consider measure (3) if
measures (1) and (2) do not lower the noise to the allowable level for the equipment.
5-17
5.1.10 Communication error measures
When executing run commands or applying command data via RS-485, it is possible to continue running
the inverter without tripping the alarm, even if there is a transmission error, by implementing the following
measures. The following examples show communication alarms (keypad displays er5) generated when
operating the inverter from the master side.
(a) H32 = 0; Forced stop (Forced stop: idling stop during alarm)
Error reset
Error
Transmission status Good Good
Keypad display Normal Er5
Run command
O O
Speed setting
(b) H32 = 1; Idling stop after set time elapses following transmission error
(Operation stops after continuing for timer set time, H33: timer time = 5.00 s)
Error reset
Error
伝送状態
Transmission status Good Good
Keypad display
KEYPAD表示 Normal Er5
Run command
運転指令
ON ON
Speed速度設定
setting 5.0(s)
(c) H32 = 2; Operation continues if cause of transmission error is resolved within timer time set in (b)
above. (Operation stops after error continues beyond timer set time, H33: timer time = 5.00 s)
Error
伝送状態status
Transmission Good Good
Keypad display
KEYPAD表示 Normal
Run command
運転指令
ON
速度設定
Speed setting 5.00(s)
(d) H32 = 3; Operation continues even after transmission error occurs (continued operation).
Error
伝送状態
Transmission status Good Good
Keypad display
KEYPAD表示 Normal
Run command
運転指令
ON
Speed速度設定
setting 5.00(s)
5-18
5.2 Fuji General-purpose Communications
Chap.5
Request frame
Host Read request
Response frame
Request frame
Host Write request + data
Inverter
5-19
5.2.3 Standard frame
Request frame [Host J Inverter]
0 1 2 3 4 5 6 7 8 9 12 13 14 15
SOH Station No. ENQ Command Type Function code No. SP Data ETX BCC
1 2 1 1 1 2 1 4 1 2 (byte)
BCC target
Values
Byte Field Hexadecimal Description
ASCII format
format
0 SOH SOH 01H Transmission begins
1 Station No. '0' - '3', '9' 30H - 33H, 39H Inverter station address (Decimal: tens place)
2 '0' - '9' 30H - 39H Inverter station address (Decimal: ones place)
6 Function code '0' - '9' 30H - 39H Function code No. (Decimal: tens place)
No.
7 '0' - '9' 30H - 39H Function code No. (Decimal: ones place)
9 Data '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 1st character (Hexadecimal: thousands place)
10 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 2nd character (Hexadecimal: hundreds place)
11 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 3rd character (Hexadecimal: tens place)
12 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 4th character (Hexadecimal: ones place)
14 BCC '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 1 (Hexadecimal: tens place)
15 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 2 (Hexadecimal: ones place)
Note 1: FRENIC-VG returns a response when the request is received, regardless of the write type.
With FRENIC-VG, both normal selecting (W) and high speed response selecting (A) are the same operation.
5-20
5.2 Fuji General-purpose Communications
0 1 2 3 4 5 6 7 8 9 12 13 14 15
SOH Station No. ACK Command Type Function code No. SP Data ETX BCC
1 2 1 1 1 2 1 4 1 2 (byte)
BCC target
Values
Byte Field Hexadecimal Description
ASCII format
format
0 SOH SOH 01H Transmission begins
1 Station No. '0' - '3', '9' 30H - 33H, 39H Inverter station address (Decimal: tens place)
Chap.5
2 '0' - '9' 30H - 39H Inverter station address (Decimal: ones place)
6 Function code '0' - '9' 30H - 39H Function code No. (Decimal: tens place)
No.
7 '0' - '9' 30H - 39H Function code No. (Decimal: ones place)
8 SP Unused
9 Data '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 1st character (Hexadecimal: thousands place)
10 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 2nd character (Hexadecimal: hundreds place)
11 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 3rd character (Hexadecimal: tens place)
12 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 4th character (Hexadecimal: ones place)
14 BCC '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 1 (Hexadecimal: tens place)
15 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 2 (Hexadecimal: ones place)
5-21
NAK response frame [Inverter J Host]
0 1 2 3 4 5 6 7 8 9 12 13 14 15
SOH Station No. NAK Command Type Function code No. SP Data ETX BCC
1 2 1 1 1 2 1 4 1 2 (byte)
BCC target
Values
Byte Field Description
ASCII format Hexadecimal format
1 Station No. '0' - '3', '9' 30H - 33H, 39H Inverter station address (Decimal: tens place)
2 '0' - '9' 30H - 39H Inverter station address (Decimal: ones place)
6 Function code '0' - '9' 30H - 39H Function code No. (Decimal: tens place)
No. - Note 1
7 '0' - '9' 30H - 39H Function code No. (Decimal: ones place)
11 '4', '5' 34H, 35H Communication error code 1 (Hexadecimal: tens place)
12 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Communication error code 2 (Hexadecimal: ones place)
14 BCC '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 1 (Hexadecimal: tens place)
15 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 2 (Hexadecimal: ones place)
Note 1: Space (' ' = 20H) is specified for transmission format errors and transmission command errors.
5-22
5.2 Fuji General-purpose Communications
0 1 2 3 4 5 8 9 10 11
SOH Station No. ENQ Command Data ETX BCC
1 2 1 1 4 1 2 (byte)
BCC target
Values
Byte Field Description
ASCII format Hexadecimal format
Chap.5
0 SOH SOH 01H Transmission begins
1 Station No. '0' - '3', '9' 30H - 33H, 39H Inverter station address (Decimal: tens place)
2 '0' - '9' 30H - 39H Inverter station address (Decimal: ones place)
6 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 2nd character (Hexadecimal: hundreds place)
7 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 3rd character (Hexadecimal: tens place)
8 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 4th character (Hexadecimal: ones place)
10 BCC '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 1 (Hexadecimal: tens place)
11 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 2 (Hexadecimal: ones place)
5-23
Selecting response frame [Inverter J Host]
0 1 2 3 4 5 6 7
SOH Station No. ACK/NAK Command ETX BCC
1 2 1 1 1 2 (byte)
BCC target
Values
Byte Field Description
ASCII format Hexadecimal format
1 Station No. '0' - '3', '9' 30H - 33H, 39H Inverter station address (Decimal: tens place)
2 '0' - '9' 30H - 39H Inverter station address (Decimal: ones place)
6 BCC '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 1 (Hexadecimal: tens place)
7 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 2 (Hexadecimal: ones place)
5-24
5.2 Fuji General-purpose Communications
0 1 2 3 4 5 6 7
SOH Station No. ENQ Command ETX BCC
1 2 1 1 1 2 (byte)
BCC target
Values
Byte Field Description
ASCII format Hexadecimal format
1 Station No. '0' - '3', '9' 30H - 33H, 39H Inverter station address (Decimal: tens place)
Chap.5
2 '0' - '9' 30H - 39H Inverter station address (Decimal: ones place)
6 BCC '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 1 (Hexadecimal: tens place)
7 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 2 (Hexadecimal: ones place)
5-25
Polling response frame [Inverter J Host]
0 1 2 3 4 5 8 9 10 11
ACK/NA
SOH Station No. Command Data ETX BCC
K
1 2 1 1 4 1 2 (byte)
BCC target
Values
Byte Field Description
ASCII format Hexadecimal format
1 Station No. '0' - '3', '9' 30H - 33H, 39H Inverter station address (Decimal: tens place)
2 '0' - '9' 30H - 39H Inverter station address (Decimal: ones place)
6 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 2nd character (Hexadecimal: hundreds place)
7 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 3rd character (Hexadecimal: tens place)
8 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H 4th character (Hexadecimal: ones place)
10 BCC '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 1 (Hexadecimal: tens place)
11 '0' - '9', 'A' - 'F' 30H - 39H, 41H - 46H Sum-check 2 (Hexadecimal: ones place)
5-26
5.2 Fuji General-purpose Communications
No. Frame/command type Cause of error Negative response Error code (M26)
frame
Chap.5
[75]
detected
3 Selecting command (a-f, ETX not detected in Option frame Format error
m) designated position (Length: 8 bytes) [74]
Note: If a negative response such as a format error or command error is returned with a standard frame as in No. 1 & 2,
the contents of the command type, function code type, and function code number fields are not specified.
5-27
5.2.6 Field descriptions
5.2.6.1 Data field
8 9 10 11 12
Standard frame
st nd rd th
SP additional data 1 character 2 character 3 character 4 character
Option frame 5 6 7 8
st nd rd th
1 character 2 character 3 character 4 character
Except for some special cases, the length of all data is 16 bits. In the data field of a transmission frame,
the data format is hexadecimal (0000H-FFFFH), and each digit is expressed as an ASCII code.
Additionally, for negative integer data (signed data), two’s complement is used to represent the negative
data.
Example: Function code S01 (speed setting 1): 500 r/min (Max. speed: 1500 r/min)
1) Calculate the default in accordance with the S01 data format (±20,000/max. speed).
5-28
5.2 Fuji General-purpose Communications
Position Default
Sum-check 1 ASCII ‘2’
Sum-check 2 ASCII ‘3’
Chap.5
5.2.7 Communication examples
This section illustrates representative communication examples. (In all cases, the station number is 12.)
5-29
5.2.7.2 Option frame
(1) Selecting run command (write)
5-30
5.2 Fuji General-purpose Communications
10H place
00H 10H 20H 30H 40H 50H 60H 70H 80H Note 1
01H place
0H NUL DLE SP 0 @ P ‘ p E1
1H SOH DC1 ! 1 A Q a q H1
2H STX DC2 " 2 B R b r H2
3H ETX DC3 # 3 C S c s H3
4H EOT DC4 $ 4 D T d t H4
5H ENQ NAK % 5 E U e u H5
Chap.5
6H ACK SYN & 6 F V f v A1
7H BEL ETB ‘ 7 G W g w o1
Note 1: Codes after "80H" are unique codes specified by Fuji Electric.
For settings, use binary.
5-31
5.2.7.4 Program example
This program is written in Microsoft QuickBASIC (MS-DOS QBasic), and runs in accordance with Fuji
general-purpose inverter protocol.
5-32
5.3 Modbus RTU
Chap.5
Inverter Response
The inverter receives a message with the same station address from the host while in the standby state. If
the message is received normally, the request is processed and a normal response is returned. If the
message is not received normally, an error response is returned. In the case of a broadcast, no response is
returned. There are four types of message: Query, Normal response, Error response, and Broadcast.
Query
The host sends a message to a single inverter.
Normal response
After the query from the host is received, the request is processed and a normal response is returned.
Error response
An error response is returned if the inverter receives the query but the requested function cannot be
activated. A message indicating the reason why the requested function cannot be activated is sent with the
error response. However, in the case of a CRC error or physical sending error, no response is returned.
Broadcast
The master uses a “0” address to send a message to all slaves. All slaves that receive the broadcast
message activate the requested function. This process ends with the time out on the master side.
5-33
5.3.2 Transmission frame
The transmission frame is as follows.
FC Description
0 to 2 Unused
3 Read function code Data size: max. 99
4 to 5 Unused
6 Write function code Data: 1
7 Unused
8 Maintenance code
9 to 15 Unused
16 Continuously write function code Data size: max. 16
17 to 127 Unused
128 to 255 Reserved for Exception Response
(3) Information
Information fields contain all information items (function code, byte count, data size, data, etc.). For
details on information fields for each message type (broadcast, query, normal response, error response),
refer to Section 5.3.2.1 “Reading function codes”, Section 5.3.2.2 “Writing single function codes”, and
Section 5.3.2.3 “Writing multiple function codes”.
5-34
5.3 Modbus RTU
Station No. 03 Function code Read data size (max. 99) Error check
Normal response
1 byte 1 byte 1 byte 2 to 198 bytes 2 bytes
Station No. 03 Byte count Read data size (max. 198) Error check
Chap.5
Hi, Lo, Hi, Lo, Hi, Lo,…
Setting “Query”
This request cannot be used with broadcasts. Station number “0” cannot be used.
Identification Identification
Setting Name Setting Name
code code
11 U User function SF
The length of read data is 2 bytes. The setting range is 1-99 (words). Make sure to set read data so that it
does not exceed the upper limit offset 99 of the function code. Otherwise, an error response will be
returned.
5-35
5.3.2.2 Writing single function codes
Query
1 byte 1 byte 2 bytes 2 bytes 2 bytes
Hi Lo
Normal response
1 byte 1 byte 2 bytes 2 bytes 2 bytes
Hi Lo
Setting “Query”
Broadcasts can be used if the address is “0”. In this case, the broadcast request is processed by all
inverters and no response is returned.
FC = 06
Function codes are 2 bytes in length and composed of an identification code and a number.
For details on identification codes, refer to the table in Section 5.3.2.1. The length of read data fields is
fixed at 2 bytes.
5-36
5.3 Modbus RTU
Station No. 16 Function code Write data size Byte count Write data Error check
Normal response
1 byte 1 byte 2 bytes 2 bytes 2 bytes
Chap.5
Setting “Query”
5-37
5.3.2.4 Maintenance code
This function is used to check communication line connections (hardware).
Query
1 byte 1 byte 2 bytes 2 bytes 2 bytes
Normal response
1 byte 1 byte 2 bytes 2 bytes 2 bytes
Setting “Query”
Broadcasts cannot be used for this query.
FC = 08
Diagnosis codes should be 2 bytes in length and fixed as 0x0000. If you set the data to a value other than
0x0000, an error response will be returned. The data should be 2 bytes in length. The content of the data
can be set arbitrarily.
5-38
5.3 Modbus RTU
Error response
1 byte 1 byte 1 byte 2 bytes
Chap.5
message.
For example, if FC = 3, then exception function = 3 + 128 = 131 (83H). The subcode indicates the reason
2 Incorrect address Incorrect function Range exceeded or non-existent code (F81, etc.) 78 02
code received
3 Incorrect data Data range error Write data range exceeds writable range 80 03
5-39
5.3.3 Error checking
5.3.3.1 CRC-16
When sending data, CRC data is used to check for errors in the transmission frame.
CRC is the most effective system for error checking. At the sending side, the CRC value is calculated and
added to the last level of the frame. Then, at the receiving side, the CRC value is calculated again in the
same way based on the received data. The two CRC values are then cross-checked.
CRC-16
A generating polynomial is expressed as factors of X such as “X3+X2+X”, rather than binary codes such
as “1110”.
Although any kind of generating polynomial can be used, some standard types are defined and proposed
for optimal error detection.
For RTU, the“X16+X15+X2+1”generating polynomial, which corresponds to“1 1000 0000 0000 0101”
in binary code, is used. The CRC that is generated with this polynomial is known as “CRC-16”.
5-40
5.3 Modbus RTU
Default
初期設定
Remainder
余り R ← R "FFFF"
“FFFF”
Generating polynomial P “A001”
生成多項式 P ← "A001"
Data length counter n 0
データ長カウンタ n ← 0
Chap.5
n == N?
No
n++
Shift Count ← 0
Yes
No Shift Count == 0?
Yes
n == 1? Yes
Shift Count == 8?
No
CRCDATA
CRC DATA >>
>> 11bitシフト
bit shift No
Bitシフト
Bit shift キャリー有り?
Carry?
Add CRCCRC
DATA to last level of
DATAを
sent frame
送信フレーム最終段に付加
END
CRC DATA is 1 word of memory. It is updated in the calculation process and finally added to the sent
frame as a check code.
When the message is received, the same algorithm is used. The CRC calculated at the receiving side must
then be cross-checked with the CRC that was sent.
5-41
5.3.3.3 CRC-16 calculation example
The following is an example of read data that is sent:
Station number: 1, FC = 03, function code P49 (P = code 03, 49 = 31 Hex), read data size: 20 items, G.P
(generating polynomial): 1010 0000 0000 0001.
01 03 03 31 00 14
N PROCESS 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Flag
6 Shift >> 2 0 0 1 0 0 1 1 1 1 1 1 1 1 1 1 1 1
8 Shift >> 2 0 0 1 0 0 0 0 1 1 1 1 1 1 1 1 1 1
14 Shift >> 1 0 1 0 0 0 0 0 0 0 0 1 1 1 1 1 0 1
16 Shift >> 1 0 1 1 1 0 0 0 0 0 0 0 1 1 1 1 1 1
18 Shift >> 2 0 0 1 1 0 1 0 0 0 0 0 0 0 1 1 1 1
20 Shift >> 2 0 0 1 0 0 1 0 1 0 0 0 0 0 0 0 1 1
25 Shift >> 1 0 0 0 1 0 0 0 0 1 0 1 0 0 0 0 1 1
27 Shift >> 6 0 0 0 0 0 0 1 0 1 1 0 0 0 0 1 0 1
29 Shift >> 1 0 1 0 1 0 0 0 1 0 1 1 0 0 0 0 1 1
33 Shift >> 1 0 1 1 1 1 0 0 0 1 0 1 0 1 0 0 0 1
5-42
5.3 Modbus RTU
N PROCESS 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Flag
35 Shift >> 1 0 1 1 0 1 1 0 0 0 1 0 1 0 1 0 0 1
37 Shift >> 1 0 1 1 0 0 1 1 0 0 0 1 0 1 0 1 0 1
39 Shift >> 1 0 1 1 0 0 0 1 1 0 0 0 1 0 1 0 1 1
41 Shift >> 3 0 0 0 1 1 0 0 0 0 1 1 0 0 0 1 0 1
43 Shift >> 1 0 1 0 1 1 1 0 0 0 0 1 1 0 0 0 1 1
Chap.5
44 CRC = No.43 X or G.P 1 1 1 1 1 1 0 0 0 0 1 1 0 0 0 0
49 Shift >> 3 0 0 0 1 0 1 0 0 1 1 1 1 1 1 0 0 0
52 Shift >> 4 0 0 0 0 0 0 0 1 0 1 0 0 1 1 1 0 1
54 Shift >> 1 0 1 0 1 0 0 0 0 1 0 1 0 0 1 1 1 1
56 Shift >> 2 0 0 1 1 1 1 0 0 0 0 1 0 1 0 0 1 1
58 Shift >> 1 0 1 0 0 1 1 1 0 0 0 0 1 0 1 0 0 0
Send CRC 4 E 1 4
01 03 03 31 00 14 14 4E
Note: 7th and 3rd denote the byte count value for the information field.
5-43
5.3.4 Communication examples
This section illustrates representative communication examples. (In all cases, the station number is 5.)
5.3.4.1 Reading
(1) M06: Read speed detection value.
05 03 08 06 00 01 67 EF
05 03 02 27 10 53 B8
Max. speed
10000× = 750 (r/min)
20000
05 06 07 01 14 D5 16 65
05 06 07 01 14 D5 16 65
5-44
5.4 FRENIC-VG Loader Overview
With non-standard series inverters such as special order-made inverters, FRENIC-VG Loader
may not be able to display some function codes normally.
5.4.1 Specifications
Chap.5
Item Specifications Remarks
38400,19200,9600,4800,2400 (bps)
5-45
5.5 Connection
5.5.1 USB connection
The inverter is equipped with a USB port, enabling direct connection to a computer which is also
equipped with a USB port. FRENIC-VG Loader software can be used by connecting a single inverter to a
single computer.
PC
5 m or less
For details on RS-485 converters, refer to Section 5.1.4 "RS-485 Communications support devices."
5-46
5.5 Connection
Chap.5
USING STANDARD RS-485
5.5.2.2 Trace back
Trace back uses waveform information to monitor the running status of inverters when an alarm occurs.
5-47
FRENIC- VG
6
Chapter 6
CONTROL OPTIONS
This chapter describes the FRENIC-VG’s control options.
Contents
Switch-accessible See
Category Name Model Specifications
functions section
F/V converter (*1) OPC-VG1-FV F/V converter 6.9
Synchro interface (*1) OPC-VG1-SN Dancer control synchro interface circuit 6.10
Analog cards
Aio expansion card OPC-VG1-AIO 2 [Ai] + 2 [Ao] expansion card 6.13
Ai expansion card OPC-VG1-AI 2 [Ai] expansion card -
16-bit Di binary or BCD 4-digit + sign
Di interface card OPC-VG1-DI speed command, torque command, and 6.11
torque current command configuration
When using the DIOA setting:
Function selection Di × 4-bit + function 6.12
Chap. 6
selection Do × 8-bit expansion
Dio expansion card OPC-VG1-DIO
When using the DIOB setting (*1):
UPAC I/O expansion 6.12
CONTROL OPTIONS
Di × 16-bit + Do × 10-bit
T-link interface card OPC-VG1-TL T-link interface card 6.4
OPC-VG1-PG(SD)
Digital 8-bit +5 V line driver type encoder interface
OPC-VG1-PG(LD) (A, B, Z signals) (500 kHz)
(A and B ports OPC-VG1-PG
only) OPC-VG1-PG(PR) Motor speed, line speed, position
command, position detection
OPC-VG1-PG(PD)
6.2
OPC-VG1-PGo(SD)
PG interface card
Open collector type encoder interface
OPC-VG1-PGo(LD) (A, B, Z signals)
OPC-VG1-PGo
OPC-VG1-PGo(PR) Motor speed, line speed, position
command, position detection
OPC-VG1-PGo(PD)
6-1
The following table indicates which control options can be used in combination:
Table 6.1.2
Table 6.1.3
PG/ PMPG/
AIO DI DIO TL CCL SPGT ESX SX TBSI
PGo PMPGo
VG1-AIO NG
VG1-DI OK OK
VG1-DIO OK OK OK
VG1-TL OK OK OK NG
VG1-CCL OK OK OK NG NG
VG1-PG/PGo OK OK OK OK OK OK(*2)
VG1-PMPG/ OK OK OK
OK OK OK NG
PMPGo
VG1-SPGT NG(*1) OK OK OK OK OK NG NG
VG1-ESX OK OK OK NG NG OK OK OK NG
VG1-SX OK OK OK OK NG OK OK OK NG NG
VG1-TBSI OK OK OK OK OK OK OK OK OK OK NG
*1) Contact your Fuji sales representative if you need to use this combination of options.
*2) The following constraints apply to use of the PG interface card (OPC-VG1-PG/PGo):
6-2
6.1 Common Specifications
Once you receive the product you ordered, check the following items:
(1) Verify that the product you received is in fact the product you ordered. Check the type/model
printed on the option.
Example type/model: OPC-VG1-TL
Chap. 6
Host inverter name VG1 → FRENIC-VG
(2) Check the product for damage sustained during shipment.
CONTROL OPTIONS
(3) Verify that all accessories are included in the packaging.
Option model Screws/spacers Other (power supply harnesses, optical cables, plugs and housings)
OPC-VG1-FV, SN, ±15 V use (CN12 connections)
AIO
OPC-VG1-DI ±24 V use (CN24 and CN25 connections)
Sumitomo 3M Limited
Plug: 10120-3000PE, Housing: 10320-52A0-008
OPC-VG1-DIO ±24 V use (CN24 and CN25 connections)
Screws (M3): 3 Sumitomo 3M Limited
Spacers: 3 Plug: 10136-3000PE, Housing: 10336-52A0-008
OPC-VG1-TL, CCL
OPC-VG1-PG/PGo
OPC-VG1-PMPG/ Sumitomo 3M Limited
PMPGo Plug: 10120-3000PE, Housing: 10320-52A0-008
OPC-VG1-SPGT
Screws (M3): 2
OPC-VG1-SX, ESX
Spacers: 4
OPC-VG1-TBSI Plastic optical cable (5 m, 1 per card)
MCA-VG1-FV, SN,
CPG
WPS-VG1-STR, PCL
6-3
6.1.2.2 Operating environment
Options are designed for use in the same operating environment as the FRENIC-VG.
Item Specifications
Location Indoors
Ambient -10 to +50°C
temperature
Relative humidity 5% to 95% (non-condensing)
Atmosphere Avoid exposure to dust, direct sunlight, corrosive gases, oil mist, steam, and water
droplets. Avoid exposure to excessive salt content. Avoid use in environments where
abrupt changes in temperature may cause condensation or freezing.
Elevation 1000 m or less
Oscillation 55 kW or less (200 V circuits), 75 kW or more (200 V circuits),
75 kW or less (400 V circuits) 90 kW or more (400 V circuits)
3 mm Greater than or 3 mm Greater than or
(max. amplitude) equal to 2 Hz and (max. amplitude) equal to 2 Hz and
less than 9 Hz less than 9 Hz
Greater than or Greater than or
9.8m/s2 equal to 9 Hz and 2m/s2 equal to 9 Hz and
less than 20 Hz less than 55 Hz
Greater than or Greater than or
2m/s2 equal to 20 Hz and 1m/s2 equal to 55 Hz and
less than 55 Hz less than 200 Hz
Greater than or
1m/s2 equal to 55 Hz and
less than 200 Hz
Note: Use of options in an operating environment that does not satisfy these conditions may result in decreased
performance and service life or equipment failure.
6-4
6.1 Common Specifications
Item Specifications
Ambient
-10 to +50°C
temperature
Avoid use in environments where abrupt changes in temperature
Storage temperature
-25 to +70°C may cause condensation or freezing.
(Note 1)
Relative humidity 5 to 95% (Note 2)
Avoid exposure to dust, direct sunlight, corrosive gases, flammable gas, oil mist, steam,
Atmosphere
water droplets and oscillation. Avoid exposure to excessive salt content.
Chap. 6
(Note 1): Storage temperatures assume short-term exposure as during shipment.
(Note 2): Condensation or freezing may occur in locations where there are significant changes in temperature, even if the humidity
satisfies the specifications. Avoid storage in such locations.
CONTROL OPTIONS
(1) Do not place options directly on the floor. Instead, store on a table or shelf.
(2) If the storage environment does not satisfy the conditions listed in Table 6.1.6, wrap the option in a
vinyl sheet, polyethylene film designed for packaging use, or other material.
(3) If exposure to humidity is a concern, place a desiccant (silica gel, etc.) inside the packaging and
then wrap as described in (2) above.
When the option is to be installed in the FRENIC-VG and then left unused in a device or control panel for
a period of time, particularly at a location where construction work is being carried out, the device is
likely to be exposed to humidity and dust. In such situations, remove the entire FRENIC-VG inverter and
store it in an environment that satisfies the conditions listed in Table 6.1.6.
6-5
6.1.4 Installing internal options (OPC-VG1-□□)
6.1.4.1 Removing the front cover
• Inappropriate installation or removal of the product may cause damage to the product.
• Shut off the inverter’s input power supply and verify that the charge lamp (CHARGE) has gone out before
installing or removing options. When external control circuits are powered by separate power supplies, the
inverter’s 30A, 30B, 30C, Y5A, and Y5C control terminals may be energized, even when all inverter main
circuits, control, and auxiliary power supplies are off (open). To avoid electric shock, ensure that all external
power supplies are off (open).
Remove the inverter’s front cover as shown in the following figures. Note that the method for removing
the cover depends on which inverter model (capacity) you are using.
As shown in Figure 6.1.1, loosen the one mounting (1) As shown in Figure 6.1.2, remove the mounting
screw on the front cover at location (a) and grip the screws on the front cover at location (b) (the
top of the cover to remove it. number of screws varies with the inverter’s
capacity) and remove the front cover.
(2) Open the keypad case.
Keypad case
Control printed
circuit board
Figure 6.1.1 Removing the Front Cover Figure 6.1.2 Removing the Front Cover
FRN22VG1S-2J/4J (22 kW) or lower FRN30VG1S-2J/4J (30 kW) or greater
6-6
6.1 Common Specifications
• When not using the communications option card at the same time as a digital
Options
16-bit option (OPC-VG1-SX, etc.), follow “Installation method 1” below.
OPC-VG1-TL
OPC-VG1-CCL • When using the communications option card at the same time as a digital
16-bit option (OPC-VG1-SX, etc.), follow “Installation method 2” below.
Installation method 1 (when not using the option at the same time as a digital 16-bit
option card)
(When connecting the card to CN2 (When connecting the card to CN3
[the lower connector]) [the upper connector])
Chap. 6
(1) Attach the three included spacers (d) to the (1) Attach the three included spacers (d) to the
three option mounting fixtures (a) through (c) three option mounting fixtures (a) through (c)
on the control printed circuit board. on the control printed circuit board.
CONTROL OPTIONS
(2) Install the communications option card so that (2) Install the communications option card so that
connector CN1 (on the back of the connector CN1 (on the back of the
communications option card) connects to communications option card) connects to
connector CN2 on the control printed circuit connector CN3 on the control printed circuit
board. board.
(3) Tighten the three included screws (e) to secure (3) Tighten the three included screws (e) to secure
the communications option card in place. the communications option card in place.
(4) Referring to Figures 6.1.1 and 6.1.2, (4) Referring to Figures 6.1.1 and 6.1.2,
“Removing the Front Cover,” reverse the “Removing the Front Cover,” reverse the
procedure to reattach the front cover. procedure to reattach the front cover.
d d
CN2 CN3
a c
c
a
Control printed
b circuit board
6-7
Installation method 2 (when using the option at the same time as a digital 16-bit
option card)
The dimensions of the spacers included with communications option cards and those included with digital 16-bit
option cards differ slightly. See the following diagram when determining which spacers to use. Use of the wrong
spacers may damage the product.
11.4
communications option Spacers included with digital
cards 16-bit option cards
(Unit: mm)
d
d
b
b
b
③ ③
①
④ Digital 16-bit a ④ ⑥
① ⑥ ⑤
⑤ option
a ② (OPC-VG1-SX) ②
CN3
CN2 c
c
CN10
CN10
Control printed
circuit board
6-8
6.1 Common Specifications
• When not using the digital option card at the same time as a digital
Options 16-bit option (OPC-VG1-SX, etc.), follow “Installation method 1”
OPC-VG1-PG/PGo
below.
OPC-VG1-PMPG/
• When using the digital option card at the same time as a digital 16-bit
PMPGo
OPC-VG1-SPGT option (OPC-VG1-SX, etc.), follow “Installation method 2” below.
Installation method 1 (when not using the option at the same time as a digital 16-bit
option card)
Chap. 6
(When connecting to CN2 (When connecting to CN3
[the lower connector]) [the upper connector])
(1) Attach the three included spacers (d) to the (1) Attach the three included spacers (d) to the
CONTROL OPTIONS
three option mounting fixtures (a) through (c) on three option mounting fixtures (a) through (c) on
the control printed circuit board. the control printed circuit board.
(2) Install the digital option card so that connector (2) Install the digital option card so that connector
CN1 (on the back of the digital option card) CN1 (on the back of the digital option card)
connects to connector CN2 on the control connects to connector CN3 on the control
printed circuit board. printed circuit board.
(3) Connect the power supply harness running (3) Connect the power supply harness running
from the top of the digital option card to CN24 from the top of the digital option card to CN25
on the control printed circuit board. For on the control printed circuit board.
OPC-VG1-SPGT, connect the harness to
(4) Tighten the three included screws (e) to secure
CN12.
the digital option card in place.
(4) Tighten the three included screws (e) to secure
(5) Referring to Figures 6.1.1 and 6.1.2, “Removing
the digital option card in place.
the Front Cover,” reverse the procedure to
(5) Referring to Figures 6.1.1 and 6.1.2, “Removing reattach the front cover.
the Front Cover,” reverse the procedure to
reattach the front cover.
e Digital 8-bit option e
card
Power supply
harness Power
supply
harness
d d
CN25
CN2 CN3
a
c c
b
CN24
a Control printed
b circuit board
Figure 6.1.7 Installing a Digital Option Card Figure 6.1.8 Installing a Digital Option Card
(Connected to CN2) (Connected to CN3)
6-9
Installation method 2 (when using the option at the same time as a digital 16-bit
option card)
The dimensions of the spacers included with digital option cards and those included with digital 16-bit option
cards differ slightly. See the following diagram when determining which spacers to use. Use of the wrong spacers
may damage the product.
11.4
Spacers included with
digital option cards 16-bit option cards
(Unit: mm)
6-10
6.1 Common Specifications
CN2 CN25 c
c
g
CN10 CN10
Chap. 6
CN24 Control printed
circuit board
Figure 6.1.9 Installing a Digital Option Card Figure 6.1.10 Installing a Digital Option
CONTROL OPTIONS
(Connected to CN2) Card (Connected to CN3)
6-11
6.2 PG Interface Expansion Card
6.2.1 Product overview
The PG interface expansion card is used when performing speed control using an
interface such as a line driver output type encoder, or when performing
synchronized operation or rotational positioning (orientation) of multiple motors.
Since the FRENIC-VG’s built-in PG interface generates 15 V and 12 V
complementary (totem pole, push-pull) output, the built-in PG interface function
is used when performing speed control with PG feedback using a normal
FRENIC-VG standard motor.
(2) Hardware
Since the interface uses photocoupler insulation, PG wiring may be up to 50 m long with line driver
signals and a small wiring voltage drop.
6-12
6.2 PG Interface Expansion Card
• There are two models for the PG interface expansion card, reflecting differences in the external
equipment output interface:
OPC-VG1-PG: Line driver signals
OPC-VG1-PGo: Open collector/voltage output
Exercise care that you do not specify the wrong model when purchasing one of the cards.
The model for the FRENIC-VG’s PG option reflects differences in the external equipment output
interface (line driver output versus open collector output/voltage output). Since the interface type cannot
be selected with switches, it is necessary to determine which interface you require before purchase
(OPC-VG1-PG, OPC-VG1-PGo).
Chap. 6
Applications can be changed after purchase using hardware switches on the PG interface expansion card
(SW1, SW2).
CONTROL OPTIONS
Model format:
OPC-VG1-PG□(□□)
PD (pulse detection): For pulse detection
LD (line speed detection): For line speed detection
PR (pulse reference): For pulse command input
SD (speed detection): For motor speed detection
Accessories
Spacers: 3
Screws (M3): 3
6-13
6.2.2.2 Specifications
• Failure to set the switches on the PG interface expansion card (SW1, SW2) correctly will prevent
the system from operating properly. Read information about the settings below and be sure to set the
switches correctly.
• When performing rotational positioning, set the switches to PG (PD). Use of the card in this
configuration requires the separate UPAC option.
Item Specifications
Model OPC-VG1-PG OPC-VG1-PGo
Line driver output (recommended Open collector output
Signal type AM26LS31PC or equivalent) Voltage output
SW1 and SW2 on the PG interface expansion card are used to switch modes as follows:
Mode switching
(SW1, SW2) = (OFF, OFF) : (ON, OFF) : (OFF, ON) : (ON, ON) = PD : LD : PR : SD
Motor speed detection (SD), Line speed detection (LD), Pulse detection (PD), Pulse command
Applications
input (PR)
The PG interface expansion card uses a 5 V power supply.
[PGP] terminal: +5 V ±5%, 250 mA
PG power [PGM] terminal: Common
supply Includes an overcurrent protection function.
Internal photocoupler insulation (connected to [PGM] and [CM] on the inverter’s control Pt
board; isolated from [M])
[PA], [*PA], [PB], [*PB], [PZ], [*PZ] [PA], [PB], [PZ]
Signal pins Photocoupler insulation Photocoupler insulation
([*PA], [*PB], and [*PZ] are not used.)
Line driver output type Open collector output type
Connect a 5 V power supply to [PGP] and Built-in 5 V pull-up, sink current: 8 mA
[PGM]. Other 5 V power supplies cannot be max./circuit
Connections (see used. Since a balanced circuit is used, it is (Can be used when connected to the
basic connection necessary to use twisted-pair shielded cable for FRENIC-VG’s [FA] and [FB] terminals.)
diagram) wiring. Voltage output type
L level voltage detection: 0 V to 2 V or less
H level voltage detection: 4 V to 15 V
Can select from 3 types using the o13 function code (pulse train input format selection).
2 signals (A- and B-phase) with 90° phase difference
Input format
A-phase: Command pulse; B-phase: Command code
A-phase: Run forward pulse; B-phase: Run reverse pulse
Open collector output or complementary output can be generated by dividing the frequency of
Pulse output the input pulse with the inverter’s built-in [FA], [FB], and [CM] terminals.
Max. output frequency: 100 kHz; 15 mA max., 1.5 mA min., 27 V max./circuit
Max. input pulse 500 kHz, duty: 50 ±10% 100 kHz, duty: 50 ±10%
frequency
Approx. 50 m 10 m or less
Allowable Shorter wiring lengths are required when there Keep wiring runs as short as possible to avoid
wiring length is a high voltage drop. For wiring runs of 50 m the effects of noise.
or greater, use an insulation converter as
described in “6.2.4.2 Wiring.”
24 V
Power supply Supplied from the inverter’s printed circuit board. Connect the power supply harness to CN24 or
CN25 on the inverter.
6-14
6.2 PG Interface Expansion Card
OFF
MODE
Run forward Run reverse
PD
PR
SD
LD
OFF
ON
Input A pulse
1
2
Input B pulse
SW1
Command pulse, command code
Run forward Run reverse
Input A pulse
Input B pulse
t1 t2 OPC-VG1-PG
t1,t2>4us
Chap. 6
Input A pulse
CONTROL OPTIONS
Figure 6.2.1 Figure 6.2.2
Software specifications
(1) Speed control specifications
MODE
PD
PR
SD
LD
OFF
ON
1
2
Figure 6.2.3
Table 6.2.3
6-15
(2) Line speed control specifications
OFF This configuration is used when controlling the line speed of a winding device using
MODE
PD
PR
SD
a PG installed on the line, rather than motor speed control.
LD
OFF
ON 1
2
Figure 6.2.4
Table 6.2.4
6-16
6.2 PG Interface Expansion Card
MODE
PD
PR
SD
Master/slave synchronized operation is possible.
LD
OFF
ON 1
2
Figure 6.2.5
Table 6.2.5
Chap. 6
drive synchronous units amp and connecting the devices in parallel, the number of units connectable
connectable depends on the requirement of 8 mA of sink current per circuit. For example,
if the output maximum rating for the devices is 25 mA, up to 3 can be
connected (24 mA = 3 8 mA).
CONTROL OPTIONS
0 to ±30,000 r/min.
Valid setting
range However, the input pulse frequency cannot exceed 500 kHz (OPC-VG1-PG)
Speed or 100 kHz (OPC-VG1-PGo).
control ±0.005% of maximum speed
Speed control
(Accuracy relative to steady-state deviation due to temperature fluctuations
accuracy
or load.)
10 Hz
Position response
Response is adjusted using the APR gain and ASR gain.
Synchronous Within ±2 pulses (F/F gain is set to 1.0 during steady-state or transient
Position
accuracy (see operation)
control
following figure) When F/F gain ≠ 1.0, steady-state or transient deviations may occur.
Within ±1 pulse
Lock accuracy
Opposing torque can be 150%.
Figure 6.2.6
6-17
6.2.3 External dimension diagram
VG1 VG1
(Unit: mm)
Figure 6.2.7 OPC-VG1-PG Outline Drawing Figure 6.2.8 OPC-VG1-PGo Outline Drawing
6-18
6.2 PG Interface Expansion Card
• Performing connection work in an inappropriate manner may result in electric shock, fire, or other damage.
Qualified electricians should carry out wiring. When touching electrical circuits, for example when performing
connection work after the unit has been energized, shut off the power supply’s circuit breaker to prevent
electric shock.
• The smoothing capacitor remains charged even when the circuit breaker is shut off and will cause an electric
shock when touched. Verify that the inverter’s charge lamp (“CHARGE”) has turned off and use a tester or
other instrument to verify that the inverter’s DC voltage has fallen to a safe level.
Chap. 6
• Do not use products with damaged or missing parts. Doing so may result in bodily injury or damage.
• Inappropriate installation or removal of the product may cause damage to the product.
• Failure to set the switches on the PG interface expansion card (SW1, SW2) correctly will prevent the system
CONTROL OPTIONS
from operating properly. Read information about the settings below and be sure to set the switches correctly.
Tightening torque
Wiring AWG: 16-26
0.22 to 0.25N•m
6(mm)
Figure 6.2.9 End of Wire at the PG Interface Figure 6.2.10 Connecting a Wire to the PG
Expansion Card’s Connection Terminal Interface Expansion Card’s Terminal
6-19
6.2.4.2 Wiring
Wiring between the PG interface expansion card and a pulse generator, PG, or other device
• Use shielded wire for PG interface expansion card wiring. Wiring length is subject to constraints
depending on the interface type (see table below).
• Connect the shielded wire’s housing to the external device or the motor’s earth terminal and leave
open at the inverter.
• To prevent malfunctions due to noise on PG interface expansion card wiring, leave as much distance
as possible between wiring and the inverter’s main circuit wiring and other power lines (10 cm or
more) and never place wiring in the same conduit as power lines.
Table 6.2.6
Wiring length
External interface Application
guideline
Use when connecting a line driver output type encoder. The 50 m
figure for wiring length is a guideline based on the assumption that
Line driver type Within 50 m
measures have been taken to limit the voltage drop, for example by
using thicker signal wires for power lines (PGP, PGM).
Open collector output Can be used when connecting the master device’s [FA] and [FB]
type open collector outputs to [PA] and [PB] on the slave PGo (PR).
Use when connecting a voltage output device or a device that uses
Within 10 m an external power supply. It is necessary to exercise caution
Voltage output type concerning the maximum voltage of 15 V and threshold values. (L
level voltage detection: 0 V to 2 V; H level voltage detection: 4 V
to 15 V)
6-20
6.2 PG Interface Expansion Card
OFF
servomotor, etc.) to which a line driver output type encoder or open
MODE
collector or complementary type encoder.
PD
PR
SD
LD
OFF
ON
Since the speed is detected and calculated based on received pulses, 1
the PG interface expansion card must be set to SD. Since frequency 2
division output can be generated using FA and FB, this approach can
Figure 6.2.11
be used with a digital speedometer or other instrument.
When using a complementary output type encoder that supports 15 V
and 12 V output, use the inverter’s PGP and PGM terminals. In this
configuration, the common line is connected to the PG interface
expansion card.
Chap. 6
Line driver type Open collector output and complementary output type
Main power supply Main power supply
3-phase power MOTOR 3-phase power MOTOR
supply FRENIC-VG supply FRENIC-VG
50/60Hz 50/60Hz
U U U U
L1/R L1/R
V V V V
L2/S M L2/S M
CONTROL OPTIONS
W W W W
L3/T L3/T
NTC thermistor NTC thermistor
[TH1] [TH1]
[THC] [THC]
OPC-VG1-PGo(SD)
[PGP] [PGP]
OPC-VG1-PG(SD)
[PGM] [PGM]
[PA] [PA] PG
PG
[*PA] [PB]
[PB]
[*PB]
E E
[FA] [FA]
E Open collector output E Open collector output
[FB] [FB]
(frequency division) (frequency division)
[CM] [CM]
Note: As a rule, shielded wires are earthed. However, if excessive induced noise from external sources affects the
system, the effects of such noise can be reduced by connecting shielded wires to 0 V.
6-21
6.2.4.4 Line speed control
Gears
winding line. Since motor speed feedback
and line speed feedback can be detected NTC thermistor
MOTOR
simultaneously, it is possible to prevent a
M PG
runaway operation scenario resulting from a
SS,E
E
cause such as a paper tear on the line. When
using the PG interface expansion card in an
application such as this one, it must be set to
W
V
U
LD.
[PGM]
[PGP]
[*PA]
[*PB]
[PA]
[PB]
[PGM]
[PA]
[PB]
[PGP]
[THC]
[TH1]
FRENIC-VG
OPC-VG1-PG(LD)
OFF
MODE
PD
PR
SD
LD
L1/R
L2/S
L3/T
OFF
E
ON
Figure 6.2.14
Figure 6.2.15
Note: As a rule, shielded wires are earthed. However, if excessive induced noise from external sources affects the
system, the effects of such noise can be reduced by connecting shielded wires to 0 V.
6-22
6.2 PG Interface Expansion Card
• When using the FRENIC-VG’s [FA] and [FB] open collector outputs to perform master/slave synchronized
operation, separate open collector wiring from power lines and keep wiring runs as short as possible. When
using long-distance wiring, it is recommended to provide a separate converter to convert the signals into line
driver signals.
When using the PG interface expansion card in this application, set switch SW1 to PR.
OFF
MODE
PD
PR
SD
LD
OFF
ON
1
2
Figure 6.2.16
Chap. 6
(1) Line driver output
CONTROL OPTIONS
FRENIC-VG MOTOR
The PG interface expansion card operates by 1500 U U
Main power supply L1/R
receiving pulse commands from an external 3-phase power
L2/S
V V
M
supply W W
pulse generator or PG. 50/60Hz L3/T
NTC thermistor
[TH1]
OPC-VG1-PG(PR)
[*PA]
signals can generate open collector output [PB]
[PGP]
[PGM]
[*PB] PG
([FA] and [FB]), the pulse signals can be [PA]
[PGP]
5 V power [PB]
passed to the next FRENIC-VG. In this way, supply [PGM]
[FA] SS,E E
Entry into
multiple FRENIC-VG units can be driven synchronized [FB]
Pulse generator or operation [CM]
synchronously.
Open collector
line driver PG [SYC] output
E
[CM]
6-23
Precautions
The OPC-VG1-PGo (open Keep wiring as short as possible (SHC-205C05D)
Master FRENIC-VG
collector type) is not suited to use Open collector output ACPOWER
AC 200/220V
Insulation
in applications characterized by a converter
OUTPUTB OUTPUTA
A 【 PA 】
OPC-VG1-PG (PR)
INPUT B INPUT A
【 FA 】
challenging noise environment in + A 【 *PA 】
【 CM】
- B 【 *PB】
is run over long distances, 【 PGM】
Note: As a rule, shielded wires are earthed. However, if excessive induced noise from external sources affects the
system, the effects of such noise can be reduced by connecting shielded wires to 0 V.
6-24
6.2 PG Interface Expansion Card
• When using a master/slave connection, up to one FRENIC-VG can be connected in parallel to the slave side of
the system (8 mA sink current/1 circuit). Use a cascading connection if you need to connect two or more
FRENIC-VG units as slaves.
• When the direction of rotation for slave motors will be opposite that of the master, use the IVS contact instead
of the REV contact.
Chap. 6
This technique allows open collector pulse output from one
FRENIC-VG
FRENIC-VG (the master) to be passed to PG card input of another 1500
Master
FRENIC-VG (the slave) that you wish to operate synchronously.
CONTROL OPTIONS
Up to one FRENIC-VG can be connected in this way, as shown
below.
Table 6.2.7 FA and FB terminal open
collector output
Master open collector output [FA], [FB], Slave OPC-VG1-PGo [PA], OPC-VG1-PGo
and [CM] terminals [PB], and [CM] terminals
15 mA max. per circuit 8 mA max. per circuit FRENIC-VG
1500
Change the slave motor’s direction of rotation with each slave unit’s Figure 6.2.20
[IVS] contact (forward operation/reverse operation). The [REV]
contact cannot be used in this configuration.
Table 6.2.8
Master’s direction of
Slave [IVS] Slave’s direction of rotation
rotation
Forward OFF Same as master
Forward ON Opposite of master
Reverse OFF Same as master
Reverse ON Opposite of master
• When using a cascading connection, set function code E29 (PG pulse output selection) to 9 for slave units
(slave 1, 2, etc., but not the master) in order to avoid a delay between the master and the final slave unit.
6-25
This connection method is used when Master
Table 6.2.9
Function Slave 1
Name Setting Slave 2
code Figure 6.2.21
9: PG (PR)
• In pulse train operation using a pulse transmitter, the number of slave units that can be connected is determined
by the transmitter’s current capacity (8 mA sink current/circuit).
• When the direction of rotation for slave motors will be opposite that of the master, the direction is determined
by the [IVS] contact and the pulse input format. Set function code o13 (pulse train input format selection)
according to the pulse format.
Pulse transmitter
This technique drives the master FRENIC-VG with pulse commands using a (PLC, etc.)
Table 6.2.10
6-26
6.2 PG Interface Expansion Card
The direction of rotation for slave motors is determined by [IVS] and the pulse input format.
Table 6.2.11
Chap. 6
Select the pulse input format with function code o13.
CONTROL OPTIONS
6.2.5.2 Synchronized operation method
• Manipulate the [FWD] terminal and [SYC] (the contact input terminal) simultaneously during pulse train
operation.
• When [FWD] turns on with a delay after [SYC] turns on while a pulse train continues to be input, the motor
may accelerate to its maximum speed in order to eliminate the accumulated deviations.
Risk of bodily injury
• Operating the motor with an incorrect allocation of the function selection input function code’s data may result
in bodily injury or equipment damage. Re-check allocation prior to operation.
Risk of equipment damage
6-27
(1) Master/slave synchronized operation
• When performing master/slave operation, use of an F/F gain other than 1.0 will cause a steady-state deviation
to remain between the master and slave. Steady-state deviations can be reduced with the APR gain and F/F
gain, but adjustments made using the F/F gain may cause overshoot.
In order to perform synchronized operation with a master/slave connection, maintain the [FWD] terminal
and contact input signal [SYC] in the “on” state at all times. Doing so will cause the slave unit to operate
in synchronization with the master unit, allowing the slave unit to be stopped in the servo-lock state by
stopping the master.
• Change the slave motor’s direction of rotation with [IVS]. Do not use the [REV] terminal.
Pulse train input
from the master unit
Slave speed
Servo-lock state
t1 t2
Amount of deviation
(Between master and
slave)
Figure 6.2.23
Steady-state deviation
Master speed
The slave motor will operate while
maintaining a steady deviation relative to the
master. This deviation will be eliminated
when the motor stops, and the motor will
Slave speed
enter the servo-lock state when a deviation of
zero is reached.
This steady-state deviation is the difference This area indicates the The steady-state
steady-state deviation that
is maintained during deviation is eliminated
between the number of command pulses from constant-speed operation. when the slave stops.
the master during constant-speed operation
Figure 6.2.24
and the number of position detection pulses
for the slave.
The steady-state deviation can be adjusted
with the APR gain and F/F gain. For more
information, see the section on PG interface
expansion card function codes.
6-28
6.2 PG Interface Expansion Card
• During pulse train operation, function code acceleration and deceleration time settings are disabled. Perform
frequency control with the pulse transmitter. Starting operation while a high-frequency pulse train command
has been given may cause the motor to accelerate rapidly.
Risk of bodily injury
Start and stop operation by simultaneously manipulating the [FWD] terminal and the contact input [SYC].
Turning [FWD] on alone will trigger operation with another speed command.
The acceleration and deceleration times cannot be controlled by the FRENIC-VG. Instead, perform
frequency control with the pulse transmitter.
Times t1 (S) and t2 (S) in Figure 6.2.25 cannot be controlled by the inverter.
Chap. 6
Pulse train input
[SYC]
CONTROL OPTIONS
[FWD]
t1 t2
Motor speed
Figure 6.2.25
• Incorrect use of function code data may result in a hazardous state. Consequently, re-check data after finishing
setting and writing data.
Risk of accident
• Suddenly setting a high gain value with ASR (gain and integration time) function codes or otherwise failing to
write appropriate data may cause the motor to exhibit hunting behavior, causing damage to the motor and
device as well as bodily injury.
• Risk of bodily injury
• Changing data for function code o17 (F/F gain 1) may cause an overshoot if the speed changes abruptly. When
connecting the PG interface expansion card to devices that do not deal well with an overshoot, set this function
code to 0.0.
Risk of equipment damage
6-29
Table 6.2.13 lists function codes related to pulse train operation. See the control block diagrams in
Chapter 4 for more information.
Table 6.2.13
Parameter name
No. Setting range Setting description
Name Keypad display
Command pulse 0: PG (PR) option
o12 PLS REF SL 0,1
selection 1: Internal speed command
0: Two signals with a 90° phase difference between
the A- and B-phases
Pulse train input
o13 PLS STATE SL 0 to 2 1: A-phase command pulse, B-phase command code
format selection
2: A-phase run forward pulse, B-phase run reverse
pulse
Command pulse
o14 PLS CORR 1 1 to 9999
compensation 1 Allows the command pulse count ratio to be
Command pulse changed.
o15 PLS CORR 2 1 to 9999
compensation 2
o16 APR gain 1 APR-P-GAIN 0.1 to 999.9[times] Position controller gain
o17 F/F gain 1 F/F GAIN 0.0 to 1.5[times] Feed forward gain
Deviation overrun Allows 10 to 655,350 pulses to be set (10 x the
o18 DEV OVER W 1 to 65535[pulse]
width setting).
o19 Deviation zero width DEV XERO W 1 to 1000[pulse] Sets 1 to 1,000 pulses.
Sets the time constant for the primary delay filter
F64 ASR1 input filter ASR1-IN 0.000 to 5.000[s]
relative to the speed setting.
Built-in PG Built-in PG
[PA] and [PB] [PA] and [PB]
Synchronized
PG IM IM PG
operation
Figure 6.2.26
Precautions
When internal speed commands are used to generate oscillation with a pulse train using the o12 = 1
technique, processing is performed to correct the remainder portion of each pulse. For example, when using
a 1024p/r encoder, conversion of a 1,500 r/min. command into a pulse generates 25.6 kHz pulse output
6-30
6.2 PG Interface Expansion Card
without any problem. However, a speed command of 1,000 r/min. yields a pulse of 17.06666… kHz due to
the remainder in the division operation. Remainders are corrected one by one. This correction processing
causes a slight amount of speed fluctuation, but smoothing by the speed command filter prevents it from
becoming a problem. Additionally, since synchronization accuracy is maintained by means of remainder
correction processing, the problem of missing pulses (positional shifts) does not occur.
Chap. 6
Command pulse compensation 1 α
Position command pulse = (Command pulse input from external source) × ×
Command pulse compensation 2 4
α: Input format constant Command pulse/command code or run forward/run reverse pulse: α=1
CONTROL OPTIONS
Two signals with a 90° phase difference: α=4
[Example]
In synchronized operation with a master/slave connection with a slave that uses gears, assume that the
gear ratio is a:b and that the input pulse is transformed into b:a by command pulse compensation (b =
command pulse compensation 1; a = command pulse compensation 2).
b α
Position command pulse = (Command pulse input from external source) × ×
a 4
If the gear ratio is 1:3, the actual settings would be as follows:
Table 6.2.14
Master
FRENIC-VG
PG
PE
I/F
Synchronized
operation
Slave
FRENIC-VG
M
Gear ratio a:b
θ* (Speed ratio b:a)
Pulse PGo PG
PE
command Card I/F Pulse
detection
θ
Figure 6.2.27
6-31
(4) APR gain 1 (o16)
By adjusting the APR gain, it is possible to improve speed response during pulse train operation.
Additionally, it is possible to reduce the steady-state speed deviation during constant-speed operation.
However, since use of an excessively large APR gain setting carries the risk of causing the motor to
exhibit hunting behavior, it is recommended to start the adjustment process with a small value and then
gradually increase it.
Pulse train
step input
(a) APR = Low to optimal value (b) APR = Somewhat high (c) APR = High
Figure 6.2.28
To improve the ASR response during pulse train operation, write 0 (s) to the ASR input filters. Setting the
filters to large values may cause the motor to hunt.
Pulse train
step input
Same area
Elimination of
Deviation deviation
Figure 6.2.29
6-32
6.2 PG Interface Expansion Card
The following equation describes the relationship between the F/F gain and the APR gain:
| 1 − GFF |
| Steady - state deviation | = × α × (input frequency)
GAPR
GFF: F/F gain, GAPR: APR gain,
α: Input format constant (α = 4 if 90° phase difference; otherwise, α = 1)
Chap. 6
will display alarm information related Figure 6.2.30
to the deviation overrun.
Deviation overrun alarms can be canceled by turning off the position control [SYC] and inputting the
CONTROL OPTIONS
[RST] signal (see Figure 6.2.31).
Deviation overruns occur when the
[SYC] ON
motor fails to track position
[FWD]
commands. Although the initial value OFF
(factory setting) is 65,535 pulses
(internally the setting is multiplied by ON
10), it should be set to about 2 times [RST]
OFF
the position deviation that occurs
during normal operation. If the ON
Deviation
function code APR gain and F/F gain
overrun
settings have not been configured with OFF
optimal values, the motor may exhibit Figure 6.2.31
hunting behavior.
If that occurs, this value must be set again so that a deviation overrun alarm occurs immediately and the
motor performs a free-run stop. Note that using a setting that is too low may cause the alarm to be
triggered during acceleration and deceleration.
6-33
6.2.6 Check functions
6.2.6.1 Optional equipment check
You can check on the keypad whether the PG interface expansion card is set to SD, LD, PR, or PD.
From the Operating Mode screen, go to the Program Menu screen OPTION
and select “4. I/O check.” Use the and keys to switch OPA:VG1-PG(SD)
OPB:VG1-PG(PD)
screens and check the setting on screen 9 as shown in the figure to OPC:
the right. ∧∨ÆPAGE SHIFT 9
For more information, see the section on keypad operation.
The figure to the right illustrates the screen that would be
displayed when two PG interface expansion cards are installed and
set to PG (PD) and PG (SD).
6-34
6.3 Synchronous Motor Drive PG Interface Card
Chap. 6
(1) Maximum rotational speed of 30,000 r/min.
The synchronous motor drive PG interface card can generate output at up to 800 Hz when using a
CONTROL OPTIONS
carrier frequency of 10 kHz, allowing it to drive a motor at up to 30,000 rpm with a 2P motor
conversion. However, in fact the encoder’s input frequency is limited to 100 kHz. For example,
using a 256P/R encoder, the card can drive a motor at up to 100 kHz / 256 × 60 = 23,438 r/min.
(2) Magnetic pole position interface
The card can drive a motor with an encoder interface that satisfies the following specifications:
1) Synchronous motors that output magnetic pole positions using 4-bit Gray codes
2) Synchronous motors that output magnetic pole positions using 3-bit codes (U-, V-, and W-phase)
(3) Broken wire detection function
The card can use the broken wire detection function. When a broken wire is detected, the inverter
will display alarm p9 and shut off its output, causing the motor to perform a free-run stop.
However, this function cannot be used with the open collector output model (OPC-VG1-PMPGo).
The FRENIC-VG’s PG broken wire detection cancelation function can be used in the standard
configuration.
(4) Synchronous motor, ES motor, and AC servomotor drive
The synchronous motor drive PG interface card can drive Fuji synchronous motors (GNF2), ES
motors (GRK2), and AC servomotors (GRH). The user need only set several motor parameters.
When driving GRK series motors, choose the PMPGo card, since the included encoder generates
open collector output. In this application, be sure to attach a zero-phase ferrite ring to counteract
line noise.
(5) Small-capacity motor drive
The FRENIC-VG line starts with inverters rated for 0.75 kW in a 200 V circuit. However, these
inverters can also drive 0.2 kW and 0.4 kW synchronous motors. The user need only set several
motor parameters.
(6) IPM and SPM motor drive
Synchronous motors are classified as either internal permanent magnet (IPM) or surface permanent
magnet (SPM) devices, depending on the method with which the magnetic poles are incorporated
into the motor. The FRENIC-VG can drive both types. In particular, it is possible to set the salient
pole ratio using function codes. This capability allows the motor’s reluctance torque (torque that
takes advantage of differences in magnetic resistance) to be used, increasing efficiency.
6-35
6.3.2 Model and specifications
6.3.2.1 Model
• There are two models for the synchronous motor drive PG interface card, reflecting differences in the external
equipment output interface:
OPC-VG1-PMPG: Line driver signals
OPC-VG1-PMPGo: Open collector/voltage output
Exercise care that you do not specify the wrong model when purchasing one of the cards.
The model for the FRENIC-VG’s PG option reflects differences in the external equipment output
interface (line driver output versus open collector output/voltage output). Since the interface type cannot
be selected with switches, it is necessary to determine which interface you require before purchase
(OPC-VG1-PMPG or OPC-VG1-PMPGo).
Model format:
OPC-VG1-PMPG□
Accessories
Plug (Model: 20-pin 10120-3000PE by Sumitomo 3M Limited)
Housing (cover) (Model: 20-pin 10320-52A0-008 by Sumitomo 3M Limited)
Spacers: 3
Screws (M3): 3
6-36
6.3 Synchronous Motor Drive PG Interface Card
6.3.2.2 Specifications
Table 6.3.1 Hardware Specifications
Item Specifications
Model OPC-VG1-PMPG OPC-VG1-PMPGo
Line driver output Open collector output
Signal type
(recommended AM26LS31PC or equivalent)
The synchronous motor drive PG interface card uses a 5 V power supply.
[PGP] pin: +5 V ±5%, 250 mA, [PGM] pin: Common, Includes an overcurrent protection function.
Internal photocoupler insulation
PG power supply (connected to [PGM] and [CM] on the inverter’s control Pt board; isolated from [M])
The inverter’s PG power supply (+15 V, +12 V) can
also be used to power the motor encoder. Connect
after checking the motor encoder’s specifications.
Speed detection incremental signals: Speed detection incremental signals:
[PA], [*PA], [PB], [*PB] [PA], [PB]
Input signal
Chap. 6
Magnetic pole position detection absolute signals: Magnetic pole position detection absolute signals:
terminals
[F0], [*F0], [F1], [*F1], [F2], [*F2], [F3], [*F3] [F0], [F1], [F2], [F3]
Photocoupler insulation Photocoupler insulation
Broken wire Yes No
CONTROL OPTIONS
detection function
Supply the 5 V power supply from [PGP] and Built-in 5 V pull-up; sink current: approx. 11
[PGM]. Since a balanced circuit is used, it is mA/circuit
Connections
necessary to use twisted-pair shielded cable for
wiring.
Maximum input 100 kHz; duty: 50 ±10%
pulse frequency
Approx. 50 m 10 m or less
Allowable wiring Shorter wiring lengths are required when there is a Keep wiring runs as short as possible to avoid the
length high voltage drop. effects of noise. Be sure to connect a zero-phase
ferrite ring.
24V
Power supply Supplied from the inverter’s printed circuit board. Connect the power supply harness to CN24 or CN25 on
the inverter.
Item Specifications
Vector control for PMSM with speed sensor
Motor control method When function code P01 (M1 control method selection), A01 (M2 control method selection),
or A101 (M3 control method selection) = 3
Control
1:1500 (min. speed: base speed, 1.5 to 1,500 r/min. with 4P conversion, using 1024P/R)
Speed control range
Vector control with Speed
Analog setting: ±0.1% of max. speed
speed sensor control
accuracy Digital setting: ±0.005% of max. speed
When the PMPG option is installed and function code P01 (M1 control method selection), A01
PG interface functionality (M2 control method selection), or A101 (M3 control method selection) = 3, the built-in PG
interface is disabled, and the PMPG option takes priority.
Broken wire detection function Yes
Frequency division output No
Configured with function code o09 (ABS signal input definition).
Magnetic pole position detection
o09 = 1: 3-bit detection; [F0] [F1] [F2] : U-/V-/W-phase detection
function
o09 = 2: 4-bit detection; [F0] [F1] [F2] [F3]: Gray code detection
6-37
6.3.2.3 Using the card in combination with a Fuji motor
Table 6.3.3 GRK-type ES Motors
* Contact Fuji if you wish to use the card with a motor with a rating of less than 0.2 kW.
* Contact Fuji for more information about how to configure the FRENIC-VG with motor parameters.
* Choose the OPC-VG1-PMPGo since these motors use 1000P/R pulse encoders and open collector output.
* The encoder interface provides A-, B-, Z-, 1- (U-), 2- (V-), and 3- (W-)phase terminals, which should be connected for U, V, and
W 3-bit magnetic pole position detection. The Z-phase need not be connected.
* Contact Fuji for more information about how to configure the FRENIC-VG with motor parameters.
* Choose the OPC-VG1-PMPG since these motors use 2000P/R pulse encoders and line driver output.
* The encoder interface provides A-, B-, Z-, 1- (U-), 2- (V-), and 3- (W-)phase terminals, which should be connected for U, V, and
W 3-bit magnetic pole position detection. The Z-phase need not be connected.
6-38
6.3 Synchronous Motor Drive PG Interface Card
Chap. 6
(Unit: mm)
CONTROL OPTIONS
Figure 6.3.1 OPC-VG1-PMPG/PMPGo Outline Diagram
Accessories
12.0
10.0
22.0 18.0
10120
3M
12.7
39.0
22.0
23.8
Pin no. 1
9.1
7.5
1.27
Pin no. 11
11.43
15°
6-39
6.3.4 Basic connection diagram
Refer to “6.1.4 Installing Built-in Options (OPC-VG1-□□)” before performing wiring or connection
work.
• Performing connection work in an inappropriate manner may result in electric shock, fire, or other damage.
Qualified electricians should carry out wiring. When touching electrical circuits, for example when performing
connection work after the unit has been energized, shut off the power supply’s circuit breaker to prevent
electric shock.
• The smoothing capacitor remains charged even when the circuit breaker is shut off and will cause an electric
shock when touched. Verify that the inverter’s charge lamp (“CHARGE”) has turned off and use a tester or
other instrument to verify that the inverter’s DC voltage has fallen to a safe level.
• Do not use products with damaged or missing parts. Doing so may result in bodily injury or damage.
• Inappropriate installation or removal of the product may cause damage to the product.
11 13 15 17 19
12 14 16 18 20
1 3 5 7 9
2 4 6 8 10
6-40
6.3 Synchronous Motor Drive PG Interface Card
Chap. 6
[PGP] [PGP]
[PGM] [PGM]
[PA] [PA]
CONTROL OPTIONS
[*PA] [*PA]
[PB] [PB]
OPC-VG1-PMPG
OPC-VG1-PMPG
[*PB] [*PB]
[F0] [F0]
U PG
[*F0]
PG [*F0]
*U
V
[F1] [F1]
*V
[*F1] [*F1]
W
[F2] [F2]
*W
[*F2] [*F2]
[F3] [F3] E
[F3] and [*F3]
[*F3] [*F3]
unconnected
E
E E E E
Figure 6.3.5
6-41
6.3.4.2 Open collector output type
Choose the OPC-VG1-PMPGo when using an open collector output type motor encoder. The following
figure illustrates wiring connections used when detecting magnetic pole positions using 3-phase U, V, and
W signals (GRK-type ES motors).
Since open collector connections offer low resistance to noise, use as short a wiring run as possible and
connect zero-phase ferrite rings on the primary and secondary sides of the inverter.
Figure 6.3.6
Precautions
(1) Read over the motor specifications carefully before connecting the power supply to the motor
encoder.
(2) The synchronous motor drive PG interface card provides a 5 V power supply. The inverter’s
encoder power supply can also be used to provide a 15 V or 12 V power source.
(3) The OPC-VG1-PGo option can also be used when detecting magnetic pole positions with the
Z-phase alone.
6-42
6.3 Synchronous Motor Drive PG Interface Card
[F0] 1 1
7 8
[*F0]
Chap. 6
*1 *1
Encoder
13 9
[F1] 2 2
12 10
[*F1] *2 *2
15 11
[F2] 3 3
14 12
[*F2] *3 *3
18
CONTROL OPTIONS
[F3]
17
[*F3]
20 14
[PGP] +5V +5V
19 13
[PGM] 0V 0V
10 15
[PGM] Shielding Floating
shielding
E E
Figure 6.3.7
Precautions
• The encoder’s shielding (15-pin) is not connected to the motor’s earth (E) terminal.
6-43
6.3.5 Function codes
• Incorrect use of function code data may result in a hazardous state. Consequently, re-check data after finishing
setting and writing data.
Risk of accident
Table 6.3.6
6-44
6.3 Synchronous Motor Drive PG Interface Card
Chap. 6
6.3.7 Protective functionality
When the inverter’s protective functionality operates, the inverter immediately displays an alarm, displays
CONTROL OPTIONS
the alarm name on the keypad’s LED, and allows the motor to free-run. When this functionality operates,
resume operation after clearing the cause of the malfunction. Avoid automatically resetting the alarm, for
example with an external sequence. Table 6.3.7 lists alarms related to the synchronous motor drive PG
interface card. For more information about other alarms, see “Protective Operation” in the inverter’s
operating manual.
6-45
6.4 T-Link Interface Card
6.4.1 Product overview
Use this option to control FRENIC-VG using the Fuji programmable logic
controller MICREX-SX (T-Link module).
Main Usage
Using this option, you can:
• Input signals to start or stop operation, etc.: FWD, REV, X1 - X9, X11 - X14,
RST
• Set the speed commands: 16-bit binary data
• Monitor the operation status (bit data)
Running forward, running reverse, during DC braking or pre-exciting,
inverter shutdown, braking, DC link bus voltage established, torque
limiting, output current limiting, during acceleration, during deceleration,
alarm relay output, remote/local, write error from T-link, and data writing
in progress
• Monitor motor speed; 16-bit binary data
• Monitor the operation status (word data)
(Speed command, output frequency, torque command, output current, output voltage, cumulative run
time, etc.)
• Reference and change function codes
Function code which can be changed during operation using the touch panel ⇒ Can be changed (and
checked) during operation
Function code which cannot be changed during operation using the touch panel ⇒ Cannot be changed
(but can be checked) during operation
• Monitor that the upper-level device and inverter are interoperating normally using the toggle monitor
control.
Function codes which can be accessed using this option are limited. For details, refer to "4.2 Function
Code List" in Chapter 4.
6-46
6.4 T-Link Interface Card
Accessories
Spacer x 3
M3 screw x 3
6.4.2.2 Specifications
Chap. 6
• The system will not operate correctly if the switches (RSW1 and RSW2) on this option are not set properly.
CONTROL OPTIONS
Read the instruction below and set them accordingly.
• Be sure to power off the inverter before setting the switches (RSW1 and RSW2) on this option.
Item Specifications
Name T-Link Interface Card
Transmission specifications T-Link slave, I/O transmission
Transmission speed 500 kbps
Selected by the function code o32 "Transmission format selection"
Total of 16 words (8 words + 8 words): 8 words for MICREX → FRENIC-VG and
Number of words occupied
8 words for FRENIC-VG → MICREX
in transmission
Total of 8 words (4 words + 4 words): 4 words for MICREX → FRENIC-VG and
4 words for FRENIC-VG → MICREX
Terminal TX+, TX-, SD
Address setting, 99W space
Rotary switches
4W+4W: Up to 12 cards can be connected.
RSW1 and RSW2
8W+8W: Up to 6 cards can be connected.
* When two or more cards are used, do not allocate the same station address to multiple stations.
* The factory default is RSW1=0 and RSW2=0 (address = 00).
6-47
Table 6.4.2 Software Specifications
Item Specifications
Data update interval 4 ms
Run command Running forward/reverse alarm reset, X1-X14 commands
Speed
Oper 16-bit binary data, setting resolution 0.005% (against the highest speed)
command
ation
Operation state Operating, braking, torque limiting, alarm relay output signals, etc.
output Motor speed, torque current command, etc.
You can reference and change the 255 functions assigned to the link numbers in the
Function code
function code list.
Optional function code o30 - o32 (Displayed on the touch panel when this option is installed)
er4 : Network failure (T-Link error)
Protective Function * Light alarm: o30 and o31 can be used to control the er4 alarm.
* Heavy alarm: Momentary alarm
* Light alarm: E.g., Signal noise. If the noise is not frequent, the er4 alarm can be controlled by o30 and o31 to
continue operation.
* Heavy alarm: Fatal failure such as power down on MICREX, disconnection of communication, and hardware
failure.
6-48
6.4 T-Link Interface Card
3-Φ3.6
5 40 5
5
EP-4201-
5
CN1
4
MADE IN JAPAN
80
3
125
Chap. 6
2
RSW1 RSW2
DATE
RSW2
CONTROL OPTIONS
40
NO
T1 T2 SD
MOS
TB11
PTR1
OPC-VG1 TB11
-TL
50
3-M3
Figure 6.4.2
Terminal TB11 T1 T2 SD
6-49
6.4.4 Basic connection diagram
Refer to "6.1.4 Installing Internal Options (OPC-VG1-□□)" before connecting the cables.
• Incorrect cabling may cause a disaster such as electrical shock or fire. Only a qualified person should perform
cabling. Before touching the power supply circuit (e.g., for cabling after power on), be sure to turn off (i.e.,
open) the circuit breaker to prevent electrical shock.
• Note that the smoothing capacitor is charged after turning off (i.e., opening) the circuit breaker and touching it
causes an electrical shock. Ensure that the charge lamp (CHARGE) of the inverter has gone off and that the DC
voltage of the inverter has lowered to a safety level using a tester.
• Do not use the product that is damaged or lacking parts to prevent an injury or damage.
• Incorrect handling in installation/removal jobs could result in a broken product.
The basic connection diagram is shown on the next page. When connecting the cables, observe the
following precautions.
[Notes on connection]
(1) Use either of the following cables as a T-Link communications cable.
• Furukawa Electric twisted pair cable
CPEV-SB 0.9 dia. x 1 pair
• Furukawa Electric twisted pair cable
KPEV-SB 0.5 mm2 x 1 pair
Refer to the document of MICREX for the cable specifications.
(2) Connect the terminal resistor 100 Ω supplied with the T-Link master to the both ends of the T-Link.
(3) Bes sure to connect the T-Link cable without going over the same line twice as shown in the basic
connection diagram (Figure 6.4.3).
Correct transmission cannot be performed if the cable branches.
(4) To prevent an error due to noises, keep the T-Link cable apart from the main circuit cables of the
inverter and other power cables as apart as possible (30 cm or more) and never put it in the same
duct.
6-50
6.4 T-Link Interface Card
Thermal relay
Transformer
FU FU
FV FV FM
FW FW
Inverter unit
Chap. 6
R0 FRENIC-VG
T0
R1
T1
CONTROL OPTIONS
[THC]
PGP
(PGP)
PGM
(PGM) P
PA G
(PA)
PB
(PB)
SS.E
E
30C
I/O
terminal
T1
T2
SD
Station
address 20
I/O
OPC-VG1-TL terminal
Terminal resistor T1
T2
T1 SD
T2
SD
Station
Station address 10
address 50
T-Link Cable
Figure 6.4.3
6-51
6.4.5 Function code
• Incorrect function code data may result in a dangerous situation. After setting and writing the data, check it
again.
An accident could occur.
By installing the T-Link interface card, the dedicated funciton codes of o29 to o32 will be available.
Table 6.4.4
6-52
6.4 T-Link Interface Card
Chap. 6
CONTROL OPTIONS
6-53
6.4.6 Protective operation
6.4.6.1 Light and heavy alarms
Failures of the he T-Link interface card are classified into light and heavy alarms depending on the
severity level.
Upon occurrence of this failure, the inverter outputs er4 "network error" and the motor coasts to stop.
Table 6.4.5
Failure LK-D: ON: Continue operation for light and heavy alarms.
state o29=1 LK-D: OFF: Follow the function codes
Available soon
LK-D: OFF : Momentary er4 alarm
control o30 and o31.
LK-D: ON: Continue operation for light and heavy alarms.
o29=2
LK-D: OFF: Follow the function codes o30 and o31 for light and heavy alarms.
Note: "Give a reset command" means supplying a reset input to the inverter in one of the following methods.
For a heavy alarm, the CPU may also require reset depending on the CPU state of MICREX.
You can check the communication error code for light and heavy alarms on the communication state screen of
the maintenance information on the touch panel. To access this screen, press the key to return to the menu
screen, and move the arrow on the left edge of the screen to "5. Maintenance" using the / key, then press
the key. Press the key three times to show the screen below.
NRK=×××××
NRR=××××× ×× -: No communication error
NRO=××××× ×× 1: Light alarm *1
NRL=××××× ×× 2: Heavy alarm
∧∨ÆPAGE SHIFT 4
Figure 6.4.4
*1 When o30=0, a heavy alarm may be displayed as a light alarm depending on the timing.
This does not occur when o30=1 or 2, or o31=0.10 or higher.
6-54
6.4 T-Link Interface Card
[Operation Description]
The following describes an example of operation when operation and speed commands are given from
MICREX and a communication error occurs during operation.
*1 During this period of time, if communication recovers and new settings are not sent, commands (for
operation or speed, or both) received upon error occurrence are held.
Chap. 6
CONTROL OPTIONS
Figure 6.4.5
(2) When the function code o30 = 1 and o31 = 5.0 (when a communication error occurs, the motor
coasts to stop in five seconds.)
Figure 6.4.6
6-55
(3) When the function code o30 = 2 and o31 = 5.0
(the communication error persists in five seconds after its occurrence and the er4 alarm occurs)
Figure 6.4.7
(4) When the function code o30 = 2 and o31 = 5.0 (a communication error occurs and the
communication recovers in five seconds)
Figure 6.4.8
Figure 6.4.9
6-56
6.4 T-Link Interface Card
Chap. 6
Note: The bit address allocation is different between the Fuji programmable logic controllers MICREX-F
and MICREX-SX as shown below.
MICREX-F: LSB bit is shown as F and MSB bit is shown as 0.
CONTROL OPTIONS
MICREX-SX: LSB bit is shown as 0 and MSB bit is shown as F.
6-57
(2) Format 2 (FRENIC-VG format 8W+8W)
(MSB) (LSB)
0 1・・・ 7 8 ・・・E F
WB00** + 0 Polling function code (1) Polling function code (2)
WB00** + 1 Polling function code (3) Polling function code (4)
WB00** + 2 Polling function code (1) data
WB00** + 3 Polling function code (2) data INV
⇓
WB00** + 4 Polling function code (3) data MICREX
WB00** + 5 Polling function code (4) data
WB00** + 6 Motor speed (M06)
WB00** + 7 Operation state (refer to * 6.4.8.1 (1))
WB00** + 8 Selecting function code (1) Selecting function code (2)
WB00** + 9 Selecting function code (3) Selecting function code (4)
WB00** + 10 Selecting function code (1) data
WB00** + 11 Selecting function code (2) data MICREX
⇓
WB00** + 12 Selecting function code (3) data INV
WB00** + 13 Selecting function code (4) data
WB00** + 14 Polling function code (1) Polling function code (2)
Figure 6.4.12
6-58
6.4 T-Link Interface Card
(MSB) (LSB)
0 1 2 3 4 5 6 7 8 9 A B C D E F
BUSY
FWD
ERR
DEC
ACC
NUV
ALM
BRK
REV
EXT
INT
RL
TL
IL
-
-
FWD : Running forward TL : Torque limiting RL : Communication selection
REV : Running reverse (1: H30=2 or 3)
EXT : DC braking or pre-exciting IL : Current limiting
INT : Inverter shutdown ACC : Accelerating
BRK : Braking DEC : Decelerating ERR : Function code access error
Chap. 6
NUV : DC link bus voltage ALM : Batch failure BUSY : Writing function code
• ERR is cleared to "0" when selecting (writing) and polling (reading) of the function code has been
done correctly. If any of selecting or polling is not performed correctly, ERR is set to "1". The error
CONTROL OPTIONS
cause in this case can be checked with the function code M26 (see the table below). When ERR is set
to "1", resolve the cause and perform selecting or polling again. If the operation is successful, both of
ERR and M26 are cleared to "0".
BUSY is set to "1" while writing (processing) data. When writing consecutive data, wait for BUSY to
be cleared to "0" and write the next data. A writing request made while this bit is set to "1" is ignored.
(MSB) (LSB)
0 1 2 3 4 5 6 7 8 9 A B C D E F
The maximum speed is set with the function code. Obtain a r/min value by calculating backward
using the above formula. If data is negative (complement of 2), it is a reverse speed command.
6-59
(3) Polling function code address and data
Format 1
"Polling function code address" (eight bits) stores the link number corresponding to the function
code requested for polling from MICREX. Its data is stored in "Polling function code data". Refer to
"Function Code List" for the link numbers.
Format 2
"Polling function code (1) to (4)" (eight bits each) store the link number corresponding to the
function code requested for polling from MICREX. Their data are stored in "Polling function code
(1) to (4) data".
(MSB) (LSB)
0 1 2 3 4 5 6 7 8 9 A B C D E F
FWD
REV
RST
X14
X13
X12
X11
X9
X8
X7
X6
X5
X4
X3
X2
X1
FWD and REV are available when the link command is permitted as instructed in "6.3.9.1 Link
Command Permission Selection". X1 to X14 and RST are always available.
(MSB) (LSB)
0 1 2 3 4 5 6 7 8 9 A B C D E F
The above is the same as the motor speed. The maximum speed is set with the function code.
Provide the speed value as 16-bit data of the value calculated above. (Handle negative data as a
complement of 2.)
6-60
6.4 T-Link Interface Card
(3) Polling and selecting function code address and selecting function code data
Format 1
(MSB) (LSB)
0 1 7 8 E F
Selecting function code address Polling function code address
Selecting function code data
Write the function code data using the "selecting function code address" (8 bits) and "selecting
function code data" (16 bits) above. Also, specify the link number corresponding to the function
code number requested for polling using the "polling function code address" (8 bits).
Format 2
(MSB) (LSB)
0 1 7 8 E F
Chap. 6
Selecting function code (1) Selecting function code (2)
Selecting function code (3) Selecting function code (4)
Selecting function code (1) data
CONTROL OPTIONS
⇓
Selecting function code (4) data
Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
"Selecting function code (1) to (4)" (eight bits each) store the link number corresponding to the
function code selected by MICREX. Write the data to "Selecting function code (1) to (4) data".
Note: Upon selecting, be sure to write the link number and data together.
Use the "polling function code (1) to (4)" (8 bits) to specify the link number corresponding to the
function code number requested for polling.
Selecting is available when editing links is permitted in "6.4.9.2 Link Edit Permission Selection".
Pay attention to writing limitation including changing not available during operation.
6-61
6.4.9 Link function
Use the function code H30 and X function "24: Link Operation Selection [LE]" to switch the command
data (S area) target (REM/LOC/COM). Also refer to the control block diagram in Chapter 4.
Use the function code H29 and X function "23: Link Edit Permission Command [WE-LK]" to control
writing of the function codes (F, E, C, P, H, A, o, U) from the link. Also refer to the control block
diagram in Chapter 4.
In the link command prohibition mode, command data and operation data can be written from a link but
the data will not be reflected. You can set data in advance in the link command prohibition mode, and
then switch to the link command permission mode to reflect the data.
Link Command
In the link command permission mode, use the function code H30 (link function) to switch the command
data and operation command between link (COM) and remote/local. REM (remote: terminal table) and
LOC (local: touch panel) are shown here.
Table 6.4.7
This functionality allows for flexible system construction where you can give operation commands from
terminal table and speed command via communication.
6-62
6.4 T-Link Interface Card
Table 6.4.8
Link Edit
Chap. 6
With the function code H29, you can control writing to the function code (F, E, C, P, H, A, o, U) in the
link edit permission mode.
CONTROL OPTIONS
Table 6.4.9
H29 data Link edit permission mode Link edit prohibition mode
0 Code (F, E, C, P, H, A, o, U) can be written
Code (F, E, C, P, H, A, o, U) cannot be written
1 Code (F, E, C, P, H, A, o, U) cannot be written
WB18 0 6 0 1 Function code S06, S01 selecting (link No. 06h, 01h)
19 0 0 0 0 Selecting dummy data
20 0 0 0 1 Function code S06 FWD: ON
21 2 8 E 3 Function code 01 Speed setting 785/1500×20000=10467=28E3 (h)
↓ After acceleration completes
WB16 2 8 E 3 Monitor the motor speed.
6-63
(2) Torque command monitor
Monitor the torque command value from MICREX.
(Condition: T-Link station address: 24, 8+8 words)
6-64
6.4 T-Link Interface Card
The inverter monitors the toggle pattern sent from MICREX while the operation command is ON,
and generates the toggle error arf if the toggle signal cannot be received within the time specified
with H144.
*1 For the details of the toggle, refer to E01 to E13 toggle signal explanation in Chapter 4, Section 4.3
"Details of Function Codes."
*2 By setting the inverter function code H107, the inverter can continue operation with l-al display. Refer
Chap. 6
to the description of H107 in Chapter 4, Section 4.3 "Details of Function Codes."
CONTROL OPTIONS
↓ After sending toggle
Note: If the network error er4 (light and heavy alarm 1) occurs while sending the toggle pattern,
the toggle error arf may occur after the communication recovers. To avoid the toggle error
arf, stop sending the toggle pattern while the network error er4 is occurring.
6-65
6.5 SX Bus Interface Card
6.5.1 Product overview
Use this option to control FRENIC-VG using the Fuji programmable
logic controller MICREX-SX via the SX bus.
Main Usage
Using this option, you can:
Input signals to start or stop operation, etc.: FWD, REV, X1 - X9,
X11 - X14, RST
Set the speed commands: 16-bit binary data
Monitor the operation status (bit data)
Running forward, running reverse, during DC braking or
pre-exciting, inverter shutdown, braking, DC link bus voltage
established, torque limiting, output current limiting, during
acceleration, during deceleration, alarm relay output, remote/local,
write error from T-link, and data writing in progress
Monitor motor speed; 16-bit binary data
Monitor the operation status (word data)
(Speed command, output frequency, torque command, output current, output voltage, cumulative run
time, etc.)
Reference and change function codes
Monitor that the upper-level device and inverter are interoperating normally using the toggle monitor
control.
Function codes which can be accessed using this option are limited. For details, refer to "4.2 Function
Code List" in Chapter 4.
Accessories
Spacer x4
M3 screw x2
6-66
6.5 SX Bus Interface Card
6.5.2.2 Specifications
x The system will not operate correctly if the switches (RSW1 and RSW2) on this option are not set properly.
Read the instruction below and set them accordingly.
x Be sure to power off the inverter before setting the switches (RSW1 and RSW2) on this option.
Item Specifications
Name SX Bus Interface Option
Transmission specifications SX-bus slave, I/O transmission
Transmission speed 25 Mbps
Selected by the function code U11 "Transmission format selection"
U11=0: Standard format (16 words 8W+8W)
Chap. 6
Number of words occupied
U11=1: UPAC compatible format (51 words 29W+22W)
in transmission
U11=2: Monitoring format (16 words 4W+12W)
U11=3: Standard format 2 (set by 485No) (16 words 8W+8W)
CONTROL OPTIONS
Terminal/bus cable IN, OUT/SX bus dedicated cable *NP1C-P3(0.3 m) to NP1C-25(25 m)
Rotary switches RSW1, 2 Station address setting. You can assign any station address from 1 to 238.
Status display LED RUN, Displays the status of the self station (operation and error) with LEDs.
ERR
BCD
3 456
3 456
* When two or more cards are used, do not allocate the same SX
bus station address to multiple stations.
6-67
2) Status display LED RUN, ERR
The RUN and ERR LEDs on the option board display the status of the self station (operation and error).
Since the option itself determines the status as a slave, the status may be different from RUN and ALM
shown on the CPU of MICREX-SX.
Item Specifications
Data update interval Note
Min. 400 μs
Run command Running forward/reverse alarm reset, X1-X14 commands
Speed
Oper 16-bit binary data
command
ation
Operation state Bit data for operating, braking, torque limiting, alarm relay output signals, etc.
output Word data for motor speed, torque current command, etc.
You can reference and change the 255 functions assigned to the link numbers in the
function code list.
Function code
You can reference and change the function code with 485No. if the standard format 2
transmission format is selected.
Optional function code o30, o31, U01 - 11, U13, U60 - 64
er4 : Network failure (SX bus error)
Light alarm*1: o30 and o31 can be used to control the er4 alarm.
Heavy alarm *2: Momentary alarm
Protective Function arf : Toggle error
Monitors the 2-bit signals for the toggle signal 1 [TGL1] and toggle signal 2 [TGL2]
sent from PLC, and generates this error if these the specified change pattern cannot be
received within the time specified by H144. *3
*1 Light alarm: E.g., Signal noise. If the noise is not frequent, the er4 alarm can be controlled by o30 and o31 to
continue operation.
*2 Heavy alarm: Fatal failure such as hardware failure.
*3 For the details of the toggle signals and toggle error, refer to TGL1 and TGL2 in E01 to E13 toggle signal
explanation in "4.3 Function Code Details".
Note: The data update frequency depends on the carrier frequency setting, MICREX-SX SX bus tact frequency, and
application program task frequency.
6-68
6.5 SX Bus Interface Card
Chap. 6
CONTROL OPTIONS
(Unit: mm)
Figure 6.5.3 Option Print Board External Dimensions
2 2
A B DE
A B DE
3 5
3 5
6
* This option print board does not include the SX bus cable
(dedicated) and terminating connector. Prepare a cable for the
bus connection distance. If the option is used at both ends of
the SX bus, connect the terminating connector to one of the
connector end. The terminating connector is supplied with the
CPU module of MICREX-SX.
Figure 6.5.4
6-69
6.5.4 Basic connection diagram
Refer to "6.1.4 Installing internal options (OPC-VG1- )" before connecting the cables.
Incorrect cabling may cause a disaster such as electrical shock or fire. Only a qualified person should perform
cabling. Before touching the power supply circuit (e.g., for cabling after power on), be sure to turn off (i.e.,
open) the circuit breaker to prevent electrical shock.
Note that the smoothing capacitor is charged after turning off (i.e., opening) the circuit breaker and touching it
causes an electrical shock. Ensure that the charge lamp (CHARGE) of the inverter has gone off and that the DC
voltage of the inverter has lowered to a safety level using a tester.
Since the SX bus is powered from the PLC power supply module, ensure that the MICREX-SX and inverter
power supplies are off when installing or removing this option.
Do not use the product that is damaged or lacking parts to prevent an injury or damage.
Incorrect handling in installation/removal jobs could result in a broken product.
The basic connection diagram is shown on the next page. When connecting the cables, observe the
following precautions.
[Notes on connection]
(1) Be sure to use SX-bus dedicated cables.
Model: NP1C-P3 (0.3 m) to NP1C-25 (25 m)
Refer to the manual of MICREX-SX (hardware) for the cable specifications.
(2) Before proceeding with connection, make sure that both the MICREX-SX and the inverter are
powered OFF.
(3) Put the terminating connectors (that come with the CPU module of the MICREX-SX) in both ends
of the SX bus.
(4) To prevent an error due to noises, keep the SX bus cable apart from the main circuit cables of the
inverter and other power cables as apart as possible (30 cm or more) and never put it in the same
duct.
(5) One end of the SX-bus cable should be connected with the OUT connector on the base board, and
the other end, with the IN connector. The OUT-OUT or IN-IN connection does not enable
communication and the system does not operate. Route SX-bus cables so that the bending radius is
at least 50 mm.
6-70
6.5 SX Bus Interface Card
Chap. 6
CONTROL OPTIONS
Figure 6.5.5
6-71
Basic Connection Diagram
Figure 6.5.6
6-72
6.5 SX Bus Interface Card
Incorrect function code data may result in a dangerous situation. After setting and writing the data, check it
again.
An accident could occur.
In addition to the standard function code, you can set the optional dedicated function codes o30, o31,
U01- 11, U13, U60 - 64.
Table 6.5.4
H30 LINK FUNC 0 to 3 3: Set the operation command and command data valid via
Link function
SX.
Chap. 6
Immediately force operation to stop upon communication
0 error (light alarm) occurrence
(er4 alarm: coast to stop).
After a communication error (light alarm) occurs, continue
CONTROL OPTIONS
operation for the timer time (run command from the previous
communication is held in the communication error state).
Force operation to stop after the timer time (er4 alarm:
1
coast to stop).
If the communication recovers during the timer time, the
command received in communication is run. But, operation is
Error processing forced to stop it the error persists after the timer time.
o30 *1 after detection of MODE ON ER After a communication error (light alarm) occurs, continue
transmission failure operation for the timer time (run command from the previous
communication is held in the communication error state).
2
Force operation to stop if the communication error persists
after the timer time. If the communication recovers during the
timer time, the command received in communication is run.
No alarm (er4 ) even when a communication error (light
alarm) occurs.
The run command from the previous communication is held
3
in the communication error state.
If the communication recovers, the command received in
communication is run.
Operation time Operation time timer value [s] for a communication error
0.01 -
o31 *1 after detection of TIMER TL (light alarm) is effective when
20.00s
transmission failure o30=1 or 2.
Universal -32768 You can read and write data as universal data via
U01 - 10 USER P01 - 10
data to 32767 communication without affecting the inverter.
Standard format selection
0
Occupied words: 16 words (8W+8W)
UPAC compatible format selection
1
Occupied words: 51 words (29W+22W)
SX transmission
U11 USER P11 Monitoring format selection
format selection 2
Occupied words: 16 words (4W+12W)
Standard format 2 (485No) selection
3
Occupied words: 16 words (8W+8W)
4-15 Reserved
You can check the SX bus station address of the self station
SX bus station
U13 USER P13 1 to 238 assigned by MICREX-SX in the system configuration
address monitor
definition with this function code. Read-only
6-73
Function code name Setting
No. Description
Name Keypad display range
*1 For the details of o30 and o31, refer to "6.5.6.2 Protective operation function code".
*3 For the details of o160 and o161, refer to "6.5.8.1 (4) 2 Function code monitor".
*4 For the details of user function code, refer to "6.5.5.1 Function code".
6-74
6.5 SX Bus Interface Card
You can read and write data as universal data via communication without affecting the inverter.
You can read values set with the keypad of the inverter (local) from MICREX-SX (remote), or check
values set with the MICREX-SX with the keypad. The set value does not affect the inverter operation at
all.
Select the transmission format used to communicate on the SX bus. Be sure to select the same format as
specified in the CPU system configuration definition.
Chap. 6
Setting range 0: Standard format (specified with the link No.) (8W+8W)
1: UPAC compatible format (29W+22W)
2: Monitoring format (4W+12W)
CONTROL OPTIONS
3: Standard format 2 (specified with 485No) (8W+8W)
4 - 15: Reserved
Note: When the T-Link interface option is also installed, the transmission format is fixed to the
monitoring format and the U11 value is automatically changed to "2". However, be sure to set
U11=2 for safety.
You can check the SX bus station address of the self station assigned by MICREX-SX in the system
configuration definition with this function code. (read-only). Be sure that the address is same as the one
set with the rotary switches RSW1 and RSW2.
Note: This function code displays the station address in decimal. When configuring the station address
with the station address switches, assign it in hexadecimal.
6-75
U60 U-Ai/pulse data monitor selection
Select whether the function codes U61 - U63 can monitor the U-Ai (universal Ai) or pulse data. U64 is
excluded from pulse data monitoring.
The default value is U60=0 and the U-Ai function is not selected, and U61 to U64 all act as the user
function codes. When U61 to U64 are set for monitoring (rather than as the user function codes), do not
write data to them.
1 When U60=0
2 When U60=1
U-Ai function is
U61 U62 U63 U64
selected
Not selected Pulse train position Position detection Position detection User function code
command (PG(PR) (internal or PG(PD) (PG(PD) Z-phase
Selected input) monitor input) monitor input) monitor U-Ai4 monitor
When the U-Ai function is selected, the universal Ai (U-AI) is selected with Ai function selection
(E49-E52).
U-Ai3 and U-Ai4 are only valid when OPC-VG1-AIO or OPC-VG1-AI is installed.
6-76
6.5 SX Bus Interface Card
Data selected by the setting of the function code U60 and Ai function selection is allocated.
Specifications of each data are explained below.
Chap. 6
not affect the inverter operation at all.
Note: If you change the Ai terminal function to other than U-AI while U-Ai is used, U61 to U64 hold
the values before change.
CONTROL OPTIONS
3 Pulse data
You can monitor pulse data when controlling synchronization and position with the pulse train.
=0 Reception
OPC-VG1-PG(PR) circuit
=1
OPC-VG1-PG(PD) Position detection
internal or PG(PD) input U62
=2
17-bit serial OPC-VG1-SPGT Position detection
U63
PG(PD) Z-phase input
Note: Detection of the Z-phase standard position is enabled only when the OPC-VG1-PG(PD)
option is installed. If this PG is selected while this option is not installed or the o05
feedback pulse is selected, the monitor data of U62 and U63 cannot be referenced.
Figure 6.5.7
6-77
*How to obtain pulse data
The PG pulse data is incremented in B-phase forward (running forward) and decremented in A-phase
forward (running backward). Therefore, obtain the difference of data sampled this time and last time for
the t (ms) task, and add it for every t (ms) to calculate the pulse count value. As the pulse count value is
obtained by multiplying the encoder value by four, the formula is "4×encoder pulse count/revolution".
t: period t: period
(SX task period) (SX task period)
32767
32767
0
T 0 T
-32768 -32768
Figure 6.5.8
When PG_CNT≠PG_CNT_Z, Z
phase is recognized by software.
Task
t: period (ms)
PG_CNT When PG_CNT≠PG_CNT_Z,
PG_CNT_Z Z phase is detected
0
Encoder Z phase
Figure 6.5.9
Note: Detection of the Z-phase standard position is enabled only when the OPC-VG1-PG(PD) option is
installed. If this PG is selected while this option is not installed or the o05 feedback pulse is
selected, the monitor data of U63 cannot be referenced.
6-78
6.5 SX Bus Interface Card
Table 6.5.5
Chap. 6
Resolve the cause (or wait for communication recovery) Resolve the alarm cause and
Reset method *1 and give a reset command (keypad, RST, or remote power cycle the inverter.
reset).
Alarm is only detected while operation commands are
CONTROL OPTIONS
given via the SX bus.
Failure state control Alarms can be controlled
with the function codes o30 An er4 alarm immediately occurs upon heavy alarm.
and o31.
Communication error
code displayed on 1 2 3
keypad *2
Alarm
1 (hex) 2 (hex) 4 (hex)
sub code *3
*1 "Give a reset command" means supplying a reset input to the inverter in one of the following methods.
For a heavy alarm, the CPU may also require reset depending on the CPU state of MICREX-SX.
*2 You can check the communication error code for light and heavy alarms on the communication state screen of
the maintenance information on the keypad. To access this screen, press the key to return to the menu
screen, and move the arrow on the left edge of the screen to "5. Maintenance" using the / key, then press
the key. Press the key three times to show the screen below. Note that this error code displays the first
cause for er4. Since every heavy alarm 1 is preceded with a light alarm, this code shows the light alarm even
for a heavy alarm 1 when o30=0.
NRK = ×××××
NRR = ××××× ×× -: No communication error
NRO = ××××× ×× 1: Light alarm
NRL = ××××× ×× 2: Heavy alarm 1
∧∨ÆPAGE SHIFT 4 3: Heavy alarm 2
Figure 6.5.10
6-79
*3 You can check the er4 alarm sub code on the alarm history selection of the alarm information on the keypad.
To access this screen, press the key to return to the menu screen, and move the arrow on the left edge of the
screen to "7. Alarm information" using the / key, then press the key. On the latest and last three alarm
history item screen, select an item you are interested in, press the key, and then press the key once to
show the screen below. Note that this error code displays the first cause for er4. Since every heavy alarm 1 is
preceded with a light alarm, this code shows the light alarm even for a heavy alarm 1 when o30=0.
∧∨ÆPAGE SHIFT23
6-80
6.5 SX Bus Interface Card
[Operation Description]
The following describes an example of operation when operation and speed commands are given from
MICREX-SX and a communication error occurs during operation.
*1 During this period of time, if communication recovers and new commands or settings are not sent,
commands (for operation or speed, or both) received upon error occurrence are held.
Chap. 6
CONTROL OPTIONS
Figure 6.5.12
(2) When the function code o30 = 1 and o31 = 5.0 (when a communication error occurs, the motor
coasts to stop in five seconds.)
Figure 6.5.13
6-81
(3) When the function code o30 = 2 and o31 = 5.0
(the communication error persists in five seconds after its occurrence and the er4 alarm occurs)
Figure 6.5.14
(4) When the function code o30 = 2 and o31 = 5.0 (a communication error occurs and the
communication recovers in five seconds)
Figure 6.5.15
Figure 6.5.16
6-82
6.5 SX Bus Interface Card
Chap. 6
This format is dedicated for monitoring and eight function codes can be read, but not be written.
CONTROL OPTIONS
This is the basic format which allows for monitoring of the motor speed and operation status as well
as read and write of two function codes for each (specified by the 485No).
(MSB) (LSB)
15 14 ・・・ ・・・ 1 0
~ ~
~ ~
~ ~
~ ~
Figure 6.5.17
6-83
(MSB) (LSB)
15 14 … 8 7 … 10
%IW***.0 Polling function code (1) Polling function code (2)
%IW***.1 Polling function code (3) Polling function code (4)
%IW***.2 Polling function code (1) data FRENIC-VG
%IW***.3 Polling function code (2) data ⇓
%IW***.4 Polling function code (3) data MICREX-SX
%IW***.5 Polling function code (4) data
%IW***.6 Motor speed (M06)
%IW***.7 Operation state (refer to * 6.5.8.1 (1))
%QW***.8 Selecting function code (1) Selecting function code (2)
%QW***.9 Selecting function code (3) Selecting function code (4)
%QW***.10 Selecting function code (1) data MICREX-SX
%QW***.11 Selecting function code (2) data ⇓
%QW***.12 Selecting function code (3) data FRENIC-VG
%QW***.13 Selecting function code (4) data
%QW***.14 Polling function code (1) Polling function code (2)
%QW***.15 Polling function code (3) Polling function code (4)
Note: *** represents the SX bus station address set by "RSW1" and "RSW2".
Figure 6.5.18
(MSB) (LSB)
15 14 ・・・ ・・・ 1 0
~ ~
~ ~
~ ~
~ ~
Figure 6.5.19
6-84
6.5 SX Bus Interface Card
(MSB) (LSB)
15 14 … … 10
%IW***.0 Speed setting 4/Frequency command monitor
%IW***.1 Torque command 2
%IW***.2 Torque current command (final)
%IW***.3 Magnetic flux command (final)
%IW***.4 Actual speed (detected)
%IW***.5 Control data (CW) (Standard +DIOA, 16 bits)
%IW***.6 Operation status (SW)
%IW***.7 Speed setting 1/Frequency command (for V/f)
%IW***.8 Line speed input
%IW***.9 Pulse train position command (PG (PR))
FRENIC-VG
%IW***.10 Position detection (internal or PG (PD))
⇓
%IW***.11 Position detection (PG (PD) Z-phase input) MICREX-SX
%IW***.12 Position command
%IW***.13 VG DI (DIOB option: 16 bits)
Chap. 6
%IW***.14 FRENIC-VG Ai (Ai1)
%IW***.15 FRENIC-VG Ai (Ai2)
%IW***.16 VG Ai (AIO/AI option, Ai3)
%IW***.17 VG Ai (AIO/AI option, Ai4)
CONTROL OPTIONS
%IW***.18 Polling function code 1 address
%IW***.19 Polling function code 1 data
%IW***.20 Polling function code 2 address
%IW***.21 Polling function code 2 data
Note: *** represents the SX bus station address set by "RSW1" and "RSW2".
Figure 6.5.20
6-85
(MSB) (LSB)
15 14 … …10
%QW***.22 Speed setting 1/Frequency command (for V/f)
%QW***.23 Torque command 1
%QW***.24 Torque current command
%QW***.25 Magnetic flux command
%QW***.26 Control data (CW)
%QW***.27 VG DO1 (standard+DIOA: 13 bits)
%QW***.28 Acceleration time
%QW***.29 Deceleration time
%QW***.30 Torque limiting value level 1
%QW***.31 Torque limiting value level 2
%QW***.32 Speed setting 4/Frequency command (for V/f)
%QW***.33 Torque command 2
%QW***.34 Torque bias
%QW***.35 Speed supplement command MICREX-SX
%QW***.36 Actual speed (simulated) ⇓
%QW***.37 Selecting function code 1 address FRENIC-VG
%QW***.38 Selecting function code 1 data
%QW***.39 Selecting function code 2 address
%QW***.40 Selecting function code 2 data
%QW***.41 Polling function code 1 address
%QW***.42 Polling function code 2 address
%QW***.43 VG DO2 (DIOB option: 10 bits)
%QW***.44 FRENIC-VG AO (AO1)
%QW***.45 FRENIC-VG AO (AO2)
%QW***.46 FRENIC-VG AO (AO3)
%QW***.47 FRENIC-VG AO (AIO option, AO4)
%QW***.48 FRENIC-VG AO (AIO option, AO5)
%QW***.49 Dynamic SW1
%QW***.50 Dynamic SW2
Note: *** represents the SX bus station address set by "RSW1" and "RSW2".
Refer to "6.5.8 Transmission Format" for the transmission format.
Figure 6.5.21
6-86
6.5 SX Bus Interface Card
(MSB) (LSB)
15 14 ・・・ ・・・ 1 0
~ ~
~ ~
Chap. 6
(4 words)
~ ~
~ ~
CONTROL OPTIONS
Figure 6.5.22
(MSB) (LSB)
15 14 … 8 7 …10
%IW***.0 Polling function code (1) Polling function code (2)
%IW***.1 Polling function code (3) Polling function code (4)
%IW***.2 Polling function code (5) Polling function code (6)
%IW***.3 Polling function code (7) Polling function code (8)
%IW***.4 Polling function code (1) data
FRENIC-VG
%IW***.5 Polling function code (2) data
⇓
%IW***.6 Polling function code (3) data
MICREX-SX
%IW***.7 Polling function code (4) data
%IW***.8 Polling function code (5) data
%IW***.9 Polling function code (6) data
%IW***.10 Polling function code (7) data
%IW***.11 Polling function code (8) data
%QW***.12 Polling function code (1) Polling function code (2)
MICREX-SX
%QW***.13 Polling function code (3) Polling function code (4)
⇓
%QW***.14 Polling function code (5) Polling function code (6) FRENIC-VG
%QW***.15 Polling function code (7) Polling function code (8)
Note: *** represents the SX bus station address set by "RSW1" and "RSW2".
Figure 6.5.23
6-87
(4) Standard format 2 (specified with 485No)
When the standard format 2 is selected (U11=3), as shown in the figure below, out of the I/Q area of
MICREX-SX, 16 words are used for each FRENIC-VG, with the lower 8 words are used for read
and upper 8 words are used for write.
(MSB) (LSB)
15 14 ・・・ ・・・ 1 0
~ ~
~ ~
~ ~
~ ~
Figure 6.5.24
(MSB) (LSB)
15 14 … 8 7 …10
%IW***.0 Polling function code 485No (1)
%IW***.1 Polling function code 485No (2)
%IW***.2 Polling function code (1) data
FRENIC-VG
%IW***.3 Polling function code (2) data
⇓
%IW***.4 Function code monitor (1)
MICREX-SX
%IW***.5 Function code monitor (2)
%IW***.6 Motor speed (M06)
%IW***.7 Operation state (refer to * 6.5.8.1 (1))
%QW***.8 Selecting function code 485No (1)
%QW***.9 Selecting function code 485No (2)
%QW***.10 Selecting function code (1) data MICREX-SX
%QW***.11 Selecting function code (2) data ⇓
%QW***.12 Speed command (S01) FRENIC-VG
%QW***.13 Operation command/Di/RESET input (S06)
%QW***.14 Polling function code 485No (1)
%QW***.15 Polling function code 485No (2)
Note: *** represents the SX bus station address set by "RSW1" and "RSW2".
Figure 6.5.25
6-88
6.5 SX Bus Interface Card
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
BUSY
FWD
ERR
DEC
ACC
NUV
ALM
BRK
REV
EXT
INT
RL
TL
IL
-
-
FWD : Running forward TL : Torque limiting RL : Communication selection
REV : Running reverse (1: H30 = 2 or 3)
EXT : DC braking or pre-exciting IL : Current limiting
INT : Inverter shutdown ACC : Accelerating
Chap. 6
BRK : Braking DEC : Decelerating ERR : Function code access error
NUV : DC link bus voltage ALM : Batch failure BUSY : Writing function code
CONTROL OPTIONS
ERR is cleared to "0" when selecting (writing) and polling (reading) of the function code has been
done correctly. If any of selecting or polling is not performed correctly, ERR is set to "1". The error
cause in this case can be checked with the function code M26 (see the table below). When ERR is
set to "1", resolve the cause and perform selecting or polling again. If the operation is successful,
both of ERR and M26 are cleared to "0".
M26 value Write/read error
78 Access to unused function code
79 Writing to a read-only function code
Writing to a function code (during operation) which cannot be
changed during operation
Writing to a function code which cannot be changed with
FWD/REV ON.
80 Writing out-of-range data
*1 If multiple errors occur simultaneously, the following priority is applied to the M26 error cause.
Selecting (2) > Selecting (1) > Polling (2) > Polling (1)
(For example, if selecting (2) and polling (1) are faulty, the cause for the selecting (2) error is stored in
M26.)
BUSY is set to "1" while writing (processing) data. When writing consecutive data, wait for BUSY
to be cleared to "0" and write the next data. A writing request made while this bit is set to "1" is
ignored.
2 Motor speed
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
The maximum speed is set with the inverter function code F03. Obtain a r/min value by calculating
backward using the above formula. If data is negative (complement of 2), it is a reverse speed
command.
6-89
3 Polling function code address and data
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
Polling function code (1) data
⇓
Polling function code (4) data
"Polling function code (1) to (4)" (eight bits each) store the link number corresponding to the
function code requested for polling from MICREX-SX. Their data are stored in "Polling function
code (1) to (4) data".
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
The maximum speed is set with the function code. Obtain a r/min value by calculating backward
using the above formula. If data is negative (complement of 2), it is a reverse speed command.
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Torque command 2 data, torque current command data: 0.01%/1d (100% = rated toque)
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
6-90
6.5 SX Bus Interface Card
(MSB) (LSB)
15 87 0
Chap. 6
10) X9
11) X11
12) X12
13) X13
CONTROL OPTIONS
14) X14
15) RST (RESET command)
6 Pulse train position command (PG (PR)), position detection (internal or PG (PD)), position
detection (Z-phase input) (PG (PD))
Refer to the explanation of U61 - U63 in "6.4.5.1 Function Code".
(MSB) (LSB)
15 87 0
0) X21
1) X22
2) X23
3) X24
4) X25
5) X26
6) X27
7) X28 0: OFF, 1: ON
8) X29
9) X30
10) X31
11) X32
12) X33
13) X34
14) X35
15) X36
6-91
9 VG Ai (Ai1), VG Ai (Ai2), VG Ai (AIO/AI option, Ai3), VG Ai (AIO/AI option, Ai4)
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
VG Ai data
(MSB) (LSB)
15 14 1 0
Polling function code 1 address
Polling function code 1 data
Polling function code 2 address
Polling function code 2 data
"Polling function code 1, 2 address" (16 bits each) store the link number corresponding to the
function code requested for polling from MICREX-SX. Their data are stored in "Polling function
code 1, 2 data".
Note:
6 The PG option (OPC-VG1-PG/PGo) is necessary to reference data for the pulse train position
command and position detection (excluding internal data).
8 The DIO option (OPC-VG1-DIO) is necessary to reference data for the VG DI (DIOB option: 16
bits).
9 The AIO option (OPC-VG1-AIO) or AI option (OPC-VG1-AI) is necessary to reference data for
VG Ai (AIO/AI option, Ai3) / (AIO/AI option, Ai4).
To enable this data, you need to assign the corresponding Ai terminal functions to the universal Ai
(U-AI) using the function codes E49 to E52. If they are not assigned, the value will be 0.
When using Ai2, set the SW3 on the control board to the V side.
(For the switch, refer to "3.3.3.9 Switch Operation".)
6-92
6.5 SX Bus Interface Card
(MSB) (LSB)
15 14 8 7 1 0
Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
Polling function code (5) Polling function code (6)
Polling function code (7) Polling function code (8)
Polling function code (1) data
⇓
Polling function code (8) data
"Polling function code (1) to (8)" (eight bits each) store the link number corresponding to the
function code requested for polling from MICREX-SX. Their data are stored in "Polling function
Chap. 6
code (1) to (8) data".
CONTROL OPTIONS
6-93
(4) When standard format 2 (specified with 485No) is selected
1 Polling function code address and data
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Polling function code 485No (1)
Polling function code 485No (2)
Polling function code (1) data
Polling function code (2) data
"Polling function code 485No (1) to (2)" (16 bits each) store the 485No corresponding to the
function code requested for polling from MICREX-SX. The corresponding link numbers are stored
in "Polling function code (1) to (2) data".
"Function code monitor (1), (2)" are the constant monitor of the function code. Set the target
function code 485No with the function code o160 for "Function code monitor (1)" and o161 for
"Function code monitor (2)".
3 Motor speed
Refer to the motor speed of the standard format.
4 Operation status
Refer to the operation status of the standard format.
6-94
6.5 SX Bus Interface Card
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Selecting function code (1) Selecting function code (2)
Selecting function code (3) Selecting function code (4)
Selecting function code (1) data
⇓
Selecting function code (4) data
"Selecting function code (1) to (4)" (eight bits each) store the link number corresponding to the
function code selected by MICREX-SX. Write the data to "Selecting function code (1) to (4) data".
Chap. 6
Note that writing to the function code with this selecting function is done per the tact period of
MICREX-SX.
Note 1) Upon selecting, be sure to write the link number and data together.
CONTROL OPTIONS
Note 2) If multiple selecting errors occur simultaneously with the selecting function codes (1) to (4),
the following priority is applied to the function code M26 error cause.
Selecting function code (4) > (3) > (2) > (1)
(MSB) (LSB)
15 14 8 7 1 0
Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
Use the "polling function code (1) to (4)" (8 bits) to specify the link number corresponding to the
function code number requested for polling.
6-95
(2) When UPAC compatible format is selected
1 Control data (CW)
(MSB) (LSB)
15 87 0
・ FWD, REV and X1 to X14 are available when the link command is permitted as instructed in
"6.4.9.1 Link Command Permission Selection". RST is always available.
・ Note that the operation command (FWD/REV) specifications are different from when the UPAC
option is used as shown below (available soon for the UPAC option).
・ The AND condition of the operation commands defined in the UPAC option specifications is
invalidated (deleted) for the SX bus option (when the UPAC compatible format is selected)
(available soon for the UPAC option).
Terminal table
Operation Operation
Touch panel
command OFF command
Link (S06)
ON
Figure 6.5.26
6-96
6.5 SX Bus Interface Card
2 Speed setting 1/frequency command (for V/f), speed setting 4/frequency command (for V/f), speed
supplement command, actual speed (simulated)
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
The above is the same as the motor speed. The maximum speed is set with the function code.
Provide the speed value as 16-bit data of the value calculated above. (Handle negative data as a
complement of 2.)
3 Torque command 1, torque command 2, torque current command, torque limiting level 1, torque
limiting level 2, torque bias
Chap. 6
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
CONTROL OPTIONS
Torque command data
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
6-97
5 VG DO1 (standard+DIOA: 13 bits)
(MSB) (LSB)
15 87 0
0) Y1
1) Y2
2) Y3
3) Y4
4) Y5A
5) Unused
6) Unused
7) Unused
0: OFF, 1: ON
8) Y11
9) Y12
10) Y13
11) Y14
12) Y15
13) Y16
14) Y17
15) Y18
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
(MSB) (LSB)
15 14 1 0
Selecting function code 1 address
Selecting function code 1 data
Selecting function code 2 address
Selecting function code 2 data
"Selecting function code 1, 2 address" (16 bits each) write the link number corresponding to the
function code selected by MICREX-SX. Write the data to "Selecting function code 1, 2 data".
Note: Upon selecting, be sure to write the link number and data together.
Writing from this frame to the S code is prohibited. For a command equivalent to the S code,
give commands from each dedicated frame.
6-98
6.5 SX Bus Interface Card
(MSB) (LSB)
15 14 1 0
Polling function code 1 address
Polling function code 2 address
Use the "polling function code 1, 2 address" (16 bits) to specify the link number corresponding to
the function code number requested for polling.
(MSB) (LSB)
15 87 0
Chap. 6
0) Y21
1) Y22
CONTROL OPTIONS
2) Y23
3) Y24
4) Y25
5) Y26
6) Y27
7) Y28
0: OFF, 1: ON
8) Y29
9) Y30
10) Unused
11) Unused
12) Unused
13) Unused
14) Unused
15) Unused
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
FRENIC-VG Ao data
VG Ao data: ±10V=±4000h(±16384d)
6-99
⑪ Dynamic SW1
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
SW16 SW15 SW14 SW13 SW12 SW11 SW10 SW9 SW8 SW7 SW6 SW5 SW4 SW3 SW2 SW1
Dynamic SW2
(MSB) (LSB)
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
- - - - - SW27 SW26 SW25 SW24 SW23 SW22 SW21 SW20 SW19 SW18 SW17
Each bit value indicates the dynamic switch number. The dynamic switch for each control variable
is as shown below.
1: Enabled (Dynamic switch is enabled and the control variable data is reflected.)
0: Disabled (Dynamic switch is disabled and the control variable data is not reflected.)
Note:
Note that the definition of the dynamic switch is different from the UPAC option.
By default, all dynamic switches are set to 0 (disabled). When the control variable
(MICREX-SX→VG) is enabled in the UPAC compatible format, be sure to enable the
corresponding dynamic switch.
・ Refer to the UPAC SW shown in the control block diagram in Chapter 4 for the position of
each dynamic switch.
SW1: Speed setting 1/Frequency command (for V/f) SW15: Actual speed (simulated)
SW2 : Torque command 1 SW16: Selecting function code 1 address
SW3 : Torque current command SW17: Selecting function code 1 data
SW4 : Magnetic flux command SW18: Selecting function code 2 address
SW5 : Control data (CW) SW19: Selecting function code 2 data
SW6 : FRENIC-VG DO1(standard + DIOA: 13 bits) SW20: Polling function code 1 address
SW7 : Acceleration time SW21: Polling function code 2 address
SW8 : Deceleration time SW22: FRENIC-VG DO2(DIOB option: 10 bits)
SW9 : Torque limiting value level 1 SW23: FRENIC-VG AO(AO1)
SW10 Torque limiting value level 2 SW24: FRENIC-VG AO(AO2)
SW11 Speed setting 4/Frequency command (for V/f) SW25: FRENIC-VG AO(AO3)
SW12 : Torque command 2 SW26: FRENIC-VG AO(AIO option AO4)
SW13: Torque bias SW27: FRENIC-VG AO(AIO option AO5)
SW14: Speed supplement command
6-100
6.5 SX Bus Interface Card
The relationship between the dynamic switch setting, link function selection (function code H30),
and link operation selection (digital input LE) is shown below.
Table 6.5.6
Dynamic SW status
Link operation Operation Other
H30 value Command data
selection LE command/control input SW6 to 8, 16 to
SW1 to 4, 9 to 15
SW5 27
0 - Fixed to off
ON Can be switched Fixed to off
1
OFF
ON Fixed to off Can be switched Can be switched
2
OFF Fixed to off
ON Can be switched Can be switched
3
OFF Fixed to off Fixed to off
Chap. 6
Note:
5 The DIO option (OPC-VG1-DIO) is necessary to reference data Y11-Y18 for the FRENIC-VG
CONTROL OPTIONS
DO1 (standard + DIOA: 13 bits). This command is effective without regard to the status of the
function code H30 and link operation selection LE.
9 The DIO option (OPC-VG1-DIO) is necessary to reference data for the FRENIC-VG DO2
(DIOB option: 10 bits). This command is effective without regard to the status of the function
code H30 and link operation selection LE.
AIO option (OPC-VG1-AIO) is necessary to reference data for the FRENIC-VG AO (AIO
option, AO4) / (AIO option, AO5). To output this command to the AO terminal, you need to
assign the corresponding AO terminal functions to the universal AO (U-A0) using the function
codes E69 to E73. This command is effective without regard to the status of the function code
H30 and link operation selection LE.
6-101
(3) When monitoring format is selected
1 Polling function code address
(MSB) (LSB)
15 14 8 7 1 0
Polling function code (1) Polling function code (2)
Polling function code (3) Polling function code (4)
Polling function code (5) Polling function code (6)
Polling function code (7) Polling function code (8)
Use the "polling function code (1) to (8)" (8 bits) to specify the link number corresponding to the
function code number requested for polling.
(MSB) (LSB)
15 14 1 0
Selecting function code 485No (1)
Selecting function code 485No (2)
Selecting function code (1) data
Selecting function code (2) data
"Selecting function code 485No (1), (2)" (16 bits each) write the 485No. corresponding to the
function code selected by MICREX-SX. Write the data to "Selecting function code (1), (2) data".
Note 1) Upon selecting, be sure to write the 485No. and data together.
Note 2) When writing data "0" to the function code F00 (485No.=0000h), first write data other than
0 or write to a function code other than F00, then write to F00.
Note 3) When the same function code is set to the selecting function codes (1) and (2), the selecting
function code (2) takes precedence.
(MSB) (LSB)
15 14 1 0
Polling function code 485No (1)
Polling function code 485No (2)
Use the "polling function code 485No (1), (2)" (16 bits) to specify the 485No. corresponding to the
function code number requested for polling.
6-102
6.5 SX Bus Interface Card
Chap. 6
From MICREX-SX, give commands to run forward (FWD) at 750r/min.
(Condition: Function code U11 "SX transmission format selection"= 0, H30 "Link operation"=3,
maximum speed 1500 r/min, SX bus station address: 10)
CONTROL OPTIONS
Give S06 the forward running command (FWD: ON) and S01 the speed command.
%QW10.8 0 6 0 1 Function code S06, S01 selecting (link No. 06h, 01h)
%QW10.9 0 0 0 0 Selecting dummy data
%QW10.10 0 0 0 1 Function code S06 FWD=ON
%QW10.11 2 7 1 0 Function code S01 Speed setting 750/1500*20000=10000=2710(h)
%IW10.0 1 0 0 0 When the link number requesting polling is returned to this area, reading is completed.
6-103
(3) Function code data setting
From MICREX-SX, set the function code S08 "Acceleration time" to 30.5s.
(Condition: Function code U11 "SX transmission format selection"= 0, SX bus station address: 10)
6-104
6.5 SX Bus Interface Card
The inverter monitors the toggle pattern sent from MICREX-SX while the operation command is
ON, and generates the toggle error arf if the toggle signal cannot be received within the time
specified with H144.
*1 For the details of the toggle, refer to E01 to E13 toggle signal explanation in "4.3 Function Code
Details".
Chap. 6
*2 By setting the inverter function code H107, the inverter can continue operation with l-al
display. Refer to the description of H107 in "4.3 Function Code Details".
*3 The tact period for an application which sends toggle patterns on the MICREX-SX side should
CONTROL OPTIONS
be 1 ms or longer.
Note: If the network error er4 (light and heavy alarm 1) occurs while sending the toggle pattern and
keeps the operation, the toggle error arf may occur after the communication recovers. To avoid
the toggle error arf, stop sending the toggle pattern while the network error er4 is occurring.
6-105
6.5.11 System configuration definition
For the MICREX-SX series, you need to use the programming support tool Expert (D300win) to
construct the system, configure the entire system for operation, set operation, and set individual modules.
The following describes how to configure the system definition of the inverter, which is connected to the
SX bus as a slave module. For configuration of the PC, memory, program, and other individual modules
than the inverter, refer to each user's manual of the corresponding MICREX-SX series product.
Note
When configuring the system definition including VG1, set the SX bas tact to 1 ms or longer.
6-106
6.5 SX Bus Interface Card
Chap. 6
CONTROL OPTIONS
Figure 6.5.28
If the transmission format settings are different, a heavy alarm occurs and communication is not available. Be
sure to check the following for the correct settings.
For the MICREX-SX series, it is necessary to register all the modules (including the inverter) to use in the
system configuration definition of the PC system.
To add the module (inverter), right-click the base module on the system configuration definition tree, and
select [Insert] to open the [Module insert] dialog box.
Select the transmission format of FRENIC-VG. Set each item and click the [OK] button.
Figure 6.5.29
6-107
(1) Transmission format selection
In the [Summary Specifications] list box, select the transmission format of FRENIC-VG. For the
detailed specifications of each transmission format, refer to the function code U11 "SX transmission
format selection".
Note: Be sure to select the same format as the function code U11. If the settings are different, the
heavy alarm "Device configuration error" occurs and communication will not be available.
Note: In a multi-processor system, if an individual CPU module has a different control target,
configure the I/O group for an individual CPU.
Figure 6.5.30
6-108
6.5 SX Bus Interface Card
Chap. 6
CONTROL OPTIONS
Select the inverter from the I/O list and click the
[>>] button to register degenerate setting.
Figure 6.5.31
Figure 6.5.32
6-109
6.5.11.2 Application program examples
The following explains a data transmission example using the MICREX-SX application program.
Figure 6.5.33
Figure 6.5.34
6-110
6.5 SX Bus Interface Card
Chap. 6
CONTROL OPTIONS
Figure 6.5.35
6-111
6.5.12 Multiple option application examples
6.5.12.1 Installed with T-Link interface card
The following shows an example where the T-Link interface card (OPC-VG1-TL) and SX bus interface
card (OPC-VG1-SX).
Connection example
SX bus only for data monitor
(Fixed to monitoring format)
Terminating MICREX-SX
12W connector
4W
SX bus cable
Terminating
4W(8W) Terminating resistor
connector
MICREX-SX
T-Link cable
4W(8W)
Terminating
MICREX-SX (T-Link module)
resistor
Figure 6.5.36
Features
You can construct the command system (T-Link) and monitoring system (SX bus) with
separate link systems. While giving command via the T-Link, you can perform high-speed
data monitoring via the SX bus.
Detailed specifications
(1) The transmission format of the SX bus is fixed to the monitoring format and dedicated to
monitoring.
You need to configure the monitoring format with transmission format selection (U11) and system
configuration definition.
(2) The link function (link command switch, link edit switch, etc.) is enabled for the T-Link.
(3) The communication error monitoring target is the T-Link, and communication errors occurring on
the SX bus will not be detected.
(4) For the detailed specifications of the T-Link, refer to "6.3 T-Link Interface".
6-112
6.5 SX Bus Interface Card
Connection example
MICREX-SX
Terminating
connector
Chap. 6
1500 1500
SX bus cable
CONTROL OPTIONS
OPC-VG1 OPC-VG1
-SX OPC-VG1 Optical fiber -SX OPC-VG1
-TBSI cable -TBSI
RX TX
TX RX
IN OUT IN OUT
Terminating
connector
PG M M PG
Single-winding motor
Two-winding motor
Figure 6.5.37
Features
You can link with a multi-winding motor drive system which can drive a high-capacity motor via the SX
bus, to implement wire-saving, high-speed, and high-performance control.
If the SX bus option is also installed on the slave side, single-winding motors can be individually driven
by switching the drive motors.
Detailed specifications
(1) While driving a multi-winding motor, if a control command is input via the SX bus to the slave
inverter, the data will not be reflected. The motor operates according to commands given to the
master inverter.
(2) Refer to the "6.6 High-Speed Serial Communication-Capable Terminal Table" for the detailed
specifications of the multi-winding motor drive system card.
6-113
6.6 High-Speed Serial Communication-Capable Terminal
Table
6.6.1 Product overview
6.6.1.1 Multi-winding motor drive
(1) Overview
By connecting multiple FRENIC-VGs with the high-speed serial communication-capable terminal
table via optical fiber cables, you can drive an induction motor (hereafter referred to as "motor")
with 2 to 6 turns of multiple turns (hereafter referred to as "multi-winding").
The command to specify how much current each winding of the motor should bear is given in a
moment from the master inverter to each slave inverter, via the high-speed serial communication
(optical link) of this optical fiber cable. By controlling the current for each winding with this
command (feedback control), each inverter can drive the multi-winding motor.
The maximum capacity of the FRENIC-VG unit is 630 kW. To drive a 1200 kW motor, three 400
kW inverters or two 630 kW inverters can be connected.
6-114
6.6 High-Speed Serial Communication-Capable Terminal Table
Accessories
Plastic optical fiber cable (with connector) x1, 5 m
Chap. 6
6.6.2.2 Specifications
CONTROL OPTIONS
・ The system will not operate correctly if the function code setting is not correct. Read the instruction below and
set them accordingly.
Item Specifications
Data transmission Loopback method
method Asynchronous serial communication using plastic optical fiber
Transmission rate 2.5 Mbps
Hardware: parity, framing, overrun
Error check method
Software: BCC, timeout monitoring
When using the plastic optical fiber cable: 5m (0 to 70°C)/Inter-inverter
Transmission distance
(Contact us if a cable longer than 5m is required.)
6-115
Table 6.6.3 Software Specifications
Item Specifications
Applicable motor capacity HD/LD/MD specifications (up to 630 kW x 6-winding available)
Motor control method Vector control with speed sensor, Vector control without speed sensor
(available soon)
(Note: V/f control and synchronous motor control not available)
Maximum output 120 Hz
frequency
Speed Control scope 1:1500 (vector control), 1:250 (sensorless control)
control
Control accuracy ±0.005% of maximum speed (digital), ±0.1% (analog, 25±10°C)
Setting resolution 0.005% of maximum speed
The following restriction is applied.
Control function
・The monitor function of the slave unit is restricted.
System definition is configured using the function code o33 "Multi-system
control method".
0: High-speed serial communication not used, single-winding drive (factory
setting)
Multi-winding/single-winding 1: High-speed serial communication used, multi-winding drive
switching
2, 3: Multi-system 1, 2 (available soon)
When the function code o33 is set to 1 "Multi-winding system",
multi-winding and single-winding can be dynamically switched using the
digital input signal MT-CCL.
The inverter station address is set using the function code o50 "Multi-system
Station address setting station address setting".
For example, set the master to "0", slave 1 to "1", and slave 2 to "2".
The number of optically linked slaves is set using the function code o34
Slave count setting "Multi-system slave count setting". For example, when four inverters are
linked, the number of slaves is "3".
Protective function By giving the reset command to any of the units optically linked, all units
cancellation process will be batch reset.
6-116
6.6 High-Speed Serial Communication-Capable Terminal Table
The relationship between the number of windings and the number of motor poles is as listed below
because the former should be a divisor of the latter.
Table 6.6.4
Number of
4P 6P 8P 12P
windings (n)
2 ○ ○ ○ ○
3 - ○ - ○
4 ○ - ○ ○
5 - - - -
6 - ○ - ○
Chap. 6
CONTROL OPTIONS
6-117
6.6.3 External dimensions
(Unit: mm)
Figure 6.6.2 External Dimensions of Option
6-118
6.6 High-Speed Serial Communication-Capable Terminal Table
・ Incorrect cabling may cause a disaster such as electrical shock or fire. Only a qualified person should perform
cabling. Before touching the power supply circuit (e.g., for cabling after power on), be sure to turn off (i.e.,
open) the circuit breaker to prevent electrical shock.
・ Note that the smoothing capacitor is charged after turning off (i.e., opening) the circuit breaker and touching it
causes an electrical shock. Ensure that the charge lamp (CHARGE) of the inverter has gone off and that the DC
voltage of the inverter has lowered to a safety level using a tester.
・ Do not use the product that is damaged or lacking parts to prevent an injury or damage.
・ Incorrect handling in installation/removal jobs could result in a broken product.
Chap. 6
6.6.4.1 Connecting optical fiber cable
CONTROL OPTIONS
・ The cable may be pinched by the surface cover. To protect the cable, it is required to attach a fixing jig to guide
the route or spiral tube around the cable.
・ If the plastic optical fiber is bent with curvature of 35 mm or less for a long period of time, the inter-interval
link error "erb" may occur to generate an alarm, causing the inverter output shutdown and leaving the motor
to coast to stop. Keep the curvature 35 mm or more.
・ The plastic optical fiber allows a strong light (e.g., flashlight) to pass. A strong light may cause the
inter-interval link error "erb" to generate an alarm.
Use the supplied optical fiber cable to connect the inverter and the high-speed serial
communication-capable terminal table. Note that the colors of the plugs at the ends of the cable are
different; light gray and dark gray. Be sure to match the colors of the plug and connector when connecting
them. Connect the inverters in a daisy-chain method. For example, when connecting three inverters (1, 2,
and 3), use three cables to connect them in a loop in such a way: 1→2→3→1.
6-119
Figure 6.6.4
6-120
6.6 High-Speed Serial Communication-Capable Terminal Table
・ For safety, design the external circuit so that all inverter units should coast to stop when an alarm occurs (30x
operation).
Chap. 6
CONTROL OPTIONS
Figure 6.6.5
Special notices
(1) For safety, make sure that all inverter units Master Slave 1 Slave n Master
マスタ スレーブ1 スレーブn マスタ
should coast to stop when an alarm occurs 30A 30A 30A RYA
30 30 30 RDY
(30x operation). Coast to stop command 30C 30C 30C RYC
units.
Figure 6.6.6
Note
(1) The DC reactor (DCR) is optional for 55 kW or lower and included for 75 kW or higher.
(2) Braking resistor (DBR) is optional.
6-121
6.6.5 Function code setting
・ Incorrect function code data may result in a dangerous situation. After setting and writing the data, check it
again.
Failure to observe this precaution could cause an accident.
Table 6.6.6
Setting example
(1) 2-unit system
Set o34=1 for all systems. Master Slave 1
When the o34 setting is not correct, the system may not operate with no alarm indication. Check the
setting again.
6-122
6.6 High-Speed Serial Communication-Capable Terminal Table
Chap. 6
signals in addition to the secondary power
line.
If switching is also required for the slave, Figure 6.6.8
CONTROL OPTIONS
you need to manipulate the MT-CCL
signal.
6-123
6.6.6 Preparation for operation
・ After installation, cabling, and switch setting have been done, check the following before powering on the
inverter:
(1) Cabling is correct.
(2) No wire dust or screw is left.
(3) Screws and terminals are not loose.
(4) Wire of the press-fit terminal does not contact other terminals.
6.6.6.1 Operation
(1) Power on
If any one of the inverter units within a multi-winding system is not powered on and operation is started, the
inter-inverter link error "erb" occurs. However, no alarm will be indicated until you start operation (FWD,
REV).
It is not required to power on the inverters simultaneously or power them on in a particular sequence.
Since no alarm will be indicated until you start operation (FWD, REV), you can power them on in an
arbitrary order.
Some function code settings need to be the same between the master and slave(s). If they differ, normal operation
is not possible.
Set the following function codes to the same values for the master and slave(s) before operation. While
they are set to the same values at factory, you need to check them again.
Table 6.6.9
6-124
6.6 High-Speed Serial Communication-Capable Terminal Table
Chap. 6
The operation method and command
input method are the same as the
standard product.
CONTROL OPTIONS
Figure 6.6.9
6-125
(3)-2 I/O function
You can use the master in the same way as the standard product.
The functionality of the slave is restricted as listed below.
Table 6.6.10
Name Remarks
Output frequency command value Displays the primary square frequency command value from the master.
Torque current command value Displays the torque current command value from the master.
Calculated torque value Displays the calculated torque value for a single slave.
Detected output current value Displays the detected current value for a single slave.
Detected output voltage value Displays the detected voltage value for a single slave.
Detected DC intermediate voltage Displays the detected intermediate voltage value for a single slave.
value
Calculated magnetic flux value Displays the calculated magnetic flux value for a single slave.
Chap. 6
Table 6.6.12 Operation Status Monitor
CONTROL OPTIONS
Name Remarks
Output frequency command value Displays the primary square frequency command value from the master.
Detected output current value Displays the detected current value for a single slave.
Detected output voltage value Displays the detected voltage value for a single slave.
Name Remarks
Output frequency at an alarm Displays the primary square frequency command value from the master.
occurrence command value
Detected output current value at an Displays the detected current value for a single slave.
alarm occurrence
Detected output voltage value at an Displays the detected voltage value for a single slave.
alarm occurrence
Accumulated operation time upon Single slave
alarm occurrence
Motor output command value upon Outputs the value multiplied by the number of inverters.
alarm occurrence
Inverter temperature upon alarm Displays the internal temperature of a single slave.
occurrence
Cooling fin temperature upon alarm Cooling fin temperature of a single slave
occurrence
Communication status upon alarm
occurrence (four points)
* In addition, I/O check, maintenance information, load rate measurement, I/O status upon alarm, alarm history, and copy
functions are all enabled.
6-127
(3)-4 Function code (F - U)
You can use the master in the same
0: Setting is disabled.
way as the standard product. The 1: Setting is enabled (and must be the same as the master).
functionality of the slave is 2: Setting is enabled (and does not need to be the same as the master).
restricted as listed below. Refer to 3: Setting is enabled (and setting specific to multi-winding is necessary).
Code Class Code Class Code Class Code Class Code Class Code Class Code Class Code Class
F00 2 F11 0 F24 0 F42 0 F51 2 F60 2 F69 0 F80 1
F01 0 F12 0 F26 0 F43 0 F52 2 F61 0 F70 0 F81 0
F02 2 F14 0 F27 0 F44 0 F53 2 F62 0 F73 0 F82 0
F03 1 F17 0 F36 1 F45 0 F54 2 F63 0 F74 0 F83 0
F04 1 F18 0 F37 0 F46 0 F55 2 F64 0 F75 0 F84 2
F05 1 F20 0 F38 0 F47 0 F56 2 F65 0 F76 0 F85 0
F07 0 F21 0 F39 0 F48 0 F57 2 F66 0 F77 0
F08 0 F22 0 F40 0 F49 0 F58 2 F67 0 F78 0
F10 0 F23 0 F41 0 F50 0 F59 2 F68 0 F79 2
Code Class Code Class Code Class Code Class Code Class Code Class Code Class Code Class
E01 2 E14 2 E27 2 E40 0 E53 0 E66 0 E79 2 E106 0
E02 2 E15 2 E28 2 E41 0 E54 0 E67 0 E80 2 E107 0
E03 2 E16 2 E29 0 E42 0 E55 0 E68 0 E81 2 E108 0
E04 2 E17 2 E30 0 E43 0 E56 0 E69 2 E82 2 E109 0
E05 2 E18 2 E31 0 E44 0 E57 0 E70 2 E83 2 E110 0
E06 2 E19 2 E32 0 E45 0 E58 0 E71 2 E84 2 E114 0
E07 2 E20 2 E33 0 E46 0 E59 0 E72 2 E90 0 E115 0
E08 2 E21 2 E34 0 E47 0 E60 0 E73 2 E91 0 E116 0
E09 2 E22 2 E35 2 E48 0 E61 0 E74 2 E101 0 E117 0
E10 2 E23 2 E36 2 E49 0 E62 0 E75 2 E102 0 E118 0
E11 2 E24 2 E37 2 E50 0 E63 0 E76 2 E103 0
E12 2 E25 2 E38 0 E51 0 E64 0 E77 2 E104 0
E13 2 E26 2 E39 0 E52 0 E65 0 E78 2 E105 0
Note: For E01 - E13, E15 - E27, and E69 - E73, only the functions listed in Table 6.6.10 are available.
* C01 - C73: All 0
* P01 to P27: 1, P28 to P58: 0
6-128
6.6 High-Speed Serial Communication-Capable Terminal Table
Code Class Code Class Code Class Code Class Code Class Code Class Code Class Code Class
H01 0 H20 0 H36 2 H53 0 H74 0 H90 0 H118 1
H02 2 H21 0 H37 2 H55 0 H75 0 H142 2
H03 2 H22 0 H38 2 H56 0 H76 2 H149 0
H04 1 H23 0 H39 2 H57 0 H77 2 H105 2
H05 1 H24 0 H40 2 H58 0 H78 2 H106 2
H06 2 H25 0 H41 0 H60 0 H79 2 H107 2
H08 0 H26 0 H42 0 H61 0 H80 2 H108 2
H09 0 H27 0 H43 0 H62 0 H81 2 H109 2
H10 0 H28 0 H44 0 H63 0 H82 2 H110 2
H11 0 H29 2 H46 0 H64 0 H83 2 H111 2
H13 0 H30 1 H47 0 H65 0 H84 2 H112 1
H14 0 H31 2 H48 0 H66 0 H85 2 H113 1
Chap. 6
H15 0 H32 2 H49 0 H67 0 H86 2 H114 1
H16 0 H33 2 H50 0 H68 2 H87 2 H115 1
H17 0 H34 2 H51 0 H70 0 H88 2 H116 1
H19 0 H35 2 H52 0 H71 0 H117 1
CONTROL OPTIONS
* H201 - H227: All 0
* A01 - A29,A32 - A34: 1,A30,A31,A51,A71 - A74: 0
A101 - A129,A132 - A134: 1,A130,A131,A151,A171 - A174: 0
Code Class Code Class Code Class Code Class Code Class Code Class Code Class Code Class
o01 0 o04 0 o07 0 o13 0 o16 0 o19 0 o32 2 o50 3
o02 0 o05 0 o08 0 o14 0 o17 0 o30 2 o33 3
o03 0 o06 0 o12 0 o15 0 o18 0 o31 2 o34 3
* L01- L15: All 0
* U code: All 2
6-129
(3)-6 Function code (M: Monitor)
You can use the master in the same way as the 0: Data becomes 0.
standard product. The functionality of the slave 1: Data is valid.
2: Data is valid (shows data specific to multi-winding)
is restricted as listed below. Refer to the
following table to confirm the restrictions on the
slave.
Code Class Code Class Code Class Code Class Code Class Code Class Code Class Code Class
M01 0 M22 0 M43 1 M65 1 M86 1 M114 0 M139 1 M162 0
M02 0 M23 1 M44 1 M66 1 M91 1 M115 1 M140 1 M163 0
M03 1 M24 1 M45 1 M67 1 M92 1 M116 1 M141 1 M164 0
M04 0 M25 1 M46 1 M68 1 M93 1 M119 1 M142 1 M165 0
M05 1 M26 1 M47 1 M69 1 M94 1 M120 1 M143 1 M166 1
M06 1 M27 0 M48 1 M70 1 M95 1 M121 1 M144 1 M167 1
M07 1 M28 0 M49 0 M71 1 M96 1 M123 1 M147 0 M168 1
M08 1 M29 1 M50 0 M72 1 M100 1 M124 1 M148 1 M169 1
M09 1 M30 0 M51 0 M73 1 M101 1 M125 1 M149 1 M170 1
M10 2 M31 1 M52 1 M74 1 M102 0 M126 1 M150 1 M171 1
M11 1 M32 1 M53 1 M75 1 M103 1 M127 1 M151 1 M172 1
M12 1 M33 1 M54 1 M76 0 M104 1 M128 1 M152 1 M177 0
M13 1 M34 1 M55 1 M77 1 M105 1 M129 1 M153 1 M178 0
M14 1 M35 1 M56 1 M78 0 M106 0 M130 0 M154 1 M179 0
M15 1 M36 2 M57 1 M79 1 M107 0 M132 1 M155 1 M180 0
M16 1 M37 1 M58 1 M80 1 M108 0 M133 1 M156 1 M185 0
M17 1 M38 1 M59 1 M81 1 M109 0 M134 1 M157 1 M186 1
M18 1 M39 1 M60 1 M82 1 M110 0 M135 1 M158 1 M221 0
M19 1 M40 1 M62 1 M83 1 M111 1 M136 1 M159 1 M222 0
M20 1 M41 1 M63 1 M84 1 M112 0 M137 1 M160 1
M21 1 M42 1 M64 1 M85 1 M113 0 M138 1 M161 0
6-130
6.6 High-Speed Serial Communication-Capable Terminal Table
・ In a multi-system with two or more inverter units, if any one of the inverter enters an alarm state due to some
reason, continuing operation with the remaining unit(s) may not be able to provide sufficient torque and normal
operation of the system may not be possible. To prevent this situation, the multi-system puts all inverters linked
via the high-speed serial communication-capable terminal table in the alarm state in a moment (within several
milliseconds). You also need to design a sequence to stop all the inverters using 30X (Batch alarm output).
・ After the inverter protective function has acted and the cause has been removed, giving the alarm reset signal
with the operation command ON (closed) will start the inverters. To prevent an injury, check that the operation
command is OFF (open) before giving the alarm reset signal.
・ If the optical cable connecting the inverters get broken during operation, correct operation becomes impossible
and the inverters are forced to enter the alarm state (inter-inverter link error erb ). The motors will coast to
stop. This alarm does not act while the inverter is stopped.
Chap. 6
CONTROL OPTIONS
6.6.7.1 Inter-inverter link error (erb )
If the optical cable connecting the inverters get broken or comes off from the connector during operation,
the inverters are forced to enter the alarm state with the inter-inverter link error erb , and the motors will
coast to stop.
erb can occur if a related function code is not set correctly.
While the alarm cause is not resolved, giving the reset command (from the keypad, terminal block, or
communication system) does not cancel the alarm state. Be sure to resolve the cause before resetting the
system.
Troubleshooting erb
erb can be caused by the following reasons:
(1) The optical cable is not connected or inserted to the connector incompletely.
(2) The optical cable is bent with curvature of 35 mm or less.
(3) The colors of the optical cable plugs and the connectors of the print board (light gray and dark gray)
do not match.
(4) Optical cable connection does not form a loop. Be sure that signals from the master are looped back.
(5) Multi-system station address o50 settings are duplicated.
(6) The operation command (FWD/REV) was input before the optical link communication is
established.
(7) Strong light (e.g., flashlight) is applied to the optical fiber.
If the alarm erb cannot be cancelled after checking and removing these causes, the optical cable and/or
optical link option print board may be faulty. Contact your local sales office or service center.
6-131
6.6.7.2 Operation procedure error (er6 )
The operation procedure error (er6 ) can occur in the following cases:
(1) The multi-system station address o50 value is greater than the number of slave o34 value.
(2) The motor control method is set to other than vector control.
* "o" (other station) is shown for alarm indication on the slave inverters.
Example: Inter-Inverter Link Error (erb )
Master inverter unit alarm indication : er6
Slave inverter unit alarm indication : oer6
When a slave inverter unit enters the alarm state, the alarm is indicated on all stations via the optical
link, the 30X operation is executed, and the inverters are shut down.
* "o" (other station) is shown for alarm indication on the master inverter.
Example: Inter-Inverter Link Error (erb )
Master inverter unit alarm indication : oer6
Slave inverter unit alarm indication : er6
6-132
6.7 CC-Link Interface Card
Chap. 6
Major application
This card is available for the following.
CONTROL OPTIONS
・ Applicable for CC-Link Ver. 1.10 and Ver. 2.00
・ Supports new FRENIC-VG mode and existing FRENIC5000VG7 compatible mode
・ Input of signals for operation, stop, etc.;FWD, REV, X1 to X9, X11 to X14, RST
・ Setting of speed commands; 16-bit binary data
・ Monitoring running status (bit data)
Running forward, running reverse, with speed, speed match, arrival at speed, speed detection,
operation preparation completed, alarm relay output, during monitoring, speed setting completed,
command code execution completed, alarm state, remote station ready
・ Monitoring motor speed; 16-bit binary data
・ Monitoring running status (Word data)
Speed command, output frequency, torque command value, output current, output voltage,
cumulative run time, etc.
・ Reference/change of function codes
6-133
6.7.2 Model and specifications
6.7.2.1 Model
6.7.2.2 Specifications
・Incorrect setting of the switches (RSW1, 2, 3) on the option prevents the system from running normally. Fully
understand the following settings to set them correctly.
・When setting the switches (RSW1, 2, 3) on the option, turn OFF the power supply to the inverter.
Item Specifications
Name CC-Link Interface Card
Station type Remote device station
Number of units connectable Up to 42 units, which can be shared with other models*1
Number of stations occupied 1 station occupied (all Ver. 1, Ver. 2)
Terminal block for Five terminal blocks (M3 X 5 screws)
connection
Connection cable CC-Link dedicated cable, and cable applicable for CC-Link Ver. 1.10
* The recommended CC-Link cable is FANC-110SBH made by Kuramo Electric
Co., Ltd.
For details, refer to CC-Link Catalog or Mitsubishi Electric Corporation FA
Equipment Technical Information Service MELFANS website
(http://www.nagoya.melco.co.jp/). For details about wiring for CC-Link, refer to
the CC-Link Master User's Manual or CC-Link Cable Wiring Manual published by
the CC-Link Partner Association.
The CC-Link Cable Wiring Manual is available as a free download from the
CC-Link Partner Association's website (http://www.cc-link.org/jp/material/).
Rotary switch RSW1, 2 Station address setting. Addresses 1 to 64 can be specified.
Rotary switch RSW3 Transmission speed (baud rate) can be specified: 10 M, 5 M, 2.5 M, 625 K, 156
Kbps
LED status indicators L.RUN:..... Lights when the communications card is normally receiving refresh
data.
It goes off if data transmission is interrupted for a certain period of
time.
L.ERR: ..... Lights when a communication error occurs in this station.
The LED blinks when the rotary switch is operated while the power is
turned ON.
SD:............ Lights during data transmission.
RD: ........... Lights during data reception.
6-134
6.7 CC-Link Interface Card
*1 Number of units connectable Since the number of stations occupied differs depending on the use of a
different unit (remote I/O station or remote device station) or use of different profiles, both the
formulae must be satisfied.
a: Number with 1 station occupied, b: Number with 2 stations occupied, c: Number with 3
stations occupied, d: Number with 4 stations occupied
Chap. 6
in the range of 1 to 64.
Note 1: Do not change station address settings when the
×10 ×1
inverter power is ON. If a station address is changed
CONTROL OPTIONS
when the power is ON, the station address after the
change is not available to provide data communications.
RSW1 RSW2 Note 2: If a station address is double assigned or is set out of
STATION No. the allowable range, normal communications cannot be
carried out. (L.ERR LED lights.)
Figure 6.7.2
Note 3: Specify consecutive station addresses in connection
order. (If station addresses are not specified
consecutively, specify a "reserved station address" for
each skipped station address.)
6-135
Table 6.7.3 LED status indicator specifications
Status
Operation Status
L.RUN L.ERR SD RD
● ○ ★ ● Normal communications
Normally communicating. But sometimes a CRC error occurs
● ★ ★ ●
due to electrical noise.
Received data contains a CRC error, so the communications
● ★ ○ ●
card cannot respond.
● ○ ○ ● Data destined for this station does not come.
Responding to polling. But refresh data received contains a
○ ★ ★ ●
CRC error.
○ ★ ○ ● Data destined for this station contains a CRC error.
No data destined for this station. Or data destined for this
○ ○ ○ ●
station cannot be received due to electrical noise.
○ ● ○ ●○ Baud rate, station address incorrectly specified.
★
(0.8-second
● ★ ● Baud rate or station address changed before completion.
intervals)
●: ON, ○: OFF, ★: Blinking (It may seem to be ON depending on the current transmission baud rate.)
Note 1: If LED lights due to a pattern other than the above, it can be assumed hardware error has occurred. Contact
us.
6-136
6.7 CC-Link Interface Card
ID Color
FG SLD DG DB DA
Terminal of
Description Remarks
Name Wire
Figure 6.7.4 Sheath
DA Blue
DB White For communication data
DG Yellow
For connecting shielded SLD and FG are
SLD Metallic
wire of cable connected within the
FG - For earth card.
Chap. 6
Item Specifications
CC-Link version Ver. 1.10 and Ver. 2.00 (Selectable with function code o32)
Run forward and reverse commands, Alarm reset command, X1 to X9 and X11 to X13
Run command
CONTROL OPTIONS
commands
Operation
* Light alarm: If signal noise or others do not occur frequently, er4 alarm function codes o30 and o31 are available for
control.
6-137
6.7.3 External dimension drawing
17
Tightening
torque
0.4 N·m
(Unit: mm)
6-138
6.7 CC-Link Interface Card
・ Incorrect handling in connecting wires could cause an accident such as electric shock or fire. Qualified
electricians should carry out connecting wires. If connecting wires, for example, after the power is turned ON
requires any touching of an electric circuit, turn OFF (open) the breaker on the power supply side to prevent
electric shock.
・ Since the smoothing condenser has been charged although the breaker is turned OFF (open), touching of an
electric circuit causes an electric shock. Turn OFF the charge lamp (CHARGE) of the inverter, and confirm,
with a tester, etc., that the DC voltage of the inverter has been reduced to the safety voltage.
・ Do not use the product that is damaged or lacking parts. Doing so could cause injury or damage.
Chap. 6
・ Incorrect handling in installation/removal could result in a broken product.
The basic connection diagram is shown below. When connecting the communications card, observe the
CONTROL OPTIONS
following precautions.
[Connecting precautions]
(1) Use dedicated cables (refer to 6. 7.2.2 “Specifications") for CC-Link connection.
Be sure not to use soldered cables, which could cause disconnection or wire break.
(2) Use terminating registers that came with the PLC.
(3) For the maximum number of communications cards, refer to the number of units connectable in 6.
7.2.2 “Specifications".
DB DB
DG DG
SLD SLD
FG FG
6-139
6.7.5 Function code
・ Configuring the function codes wrongly may lead to dangerous conditions. When data has been set or written,
be sure to confirm the data again.
Failure to observe this precaution could cause an accident.
*1 For 485No and link No, refer to Chapter 4, Section 4.2 “Function Code Tables."
*2 Excepting for writing H01 and P02, all function codes are accessible.
6-140
6.7 CC-Link Interface Card
Chap. 6
the operation continues for the time of the timer
alarm
1 (o31), the er4 alarm is generated after stoppage.
Heavy If a failure occurs, er4 alarm is generated after
Operation when an alarm deceleration to stop.
o30 error occurs MODE ON ER
CONTROL OPTIONS
Note 1 If a failure occurs, and remains unsolved even after
the operation continues for the time of the timer
Light
(o31), er4 is displayed after stoppage (without
alarm
2 alarm relay output). The motor restarts after
returning to communications.
Heavy If a failure occurs, er4 alarm is generated after
alarm deceleration to stop.
Light
When a failure occurs, er4 alarm is not generated.
alarm
3
Heavy If a failure occurs, er4 alarm is generated after
alarm deceleration to stop.
Operation time
0.01 to 0.10 to Timer value for operation continuation time upon light alarm
o31 when an error TIMER TL
20.00s (enabled with o30=0, 1 ,2)
occurs
VG7 compatible mode with 1 station occupied (CC-Link
0
Ver. 1)
1 1 X mode with 1 station occupied (CC-Link Ver. 1)
Format selection
o32 FORMAT SEL
Note 2 2 2 X mode with 1 station occupied (CC-Link Ver. 2)
3 4 X mode with 1 station occupied (CC-Link Ver. 2)
4 8 X mode with 1 station occupied (CC-Link Ver. 2)
Note 1: For details on o30 and o31, refer to 6.7.6 “Protection operation."
Note 2: If the o32 value has been changed, the inverter power must be turned ON again to reflect the change content upon the
operation.
6-141
6.7.6 Protection operation
6.7.6.1 Light alarm and heavy alarm
Light alarm or heavy alarm is generated in the CC-Link card, depending on an error level. Occurrence of
such an error makes the inverter generate er4 "Network error" alarm, resulting in coast to stop or
deceleration to stop.
Decelerate to
After stop After stop Stop status er4 Output
1 stop ← ← ←
er4 lights output continues continues continues
Note 3
Decelerate to
After stop After stop Stop status er4 Output
2 stop ← ← ←
er4 lights output continues continues continues
Note 3
Decelerate to
After stop After stop Stop status er4 Output
3 stop ← ← ←
er4 lights output continues continues continues
Note 3
Note 1: "Perform resetting" means reset input by one of the following methods.
* Entry by _ key on the keypad
* Error reset [RST] is assigned by selecting X function to set the applicable X terminal to ON (assigned to X8 by factory
default).
* Entry of reset command from communications
6-142
6.7 CC-Link Interface Card
Note 2: In case of light alarm (o30=0/1), resetting can be performed unless alarm cause has been removed completely. In case of the
light alarm (o30=2) or heavy alarm, however, resetting cannot be done until the cause has completely been removed.
Note 3: With o30=1, 2, or 3: For deceleration to stop, the motor stops with the time of deceleration (F08, C47, C57, or C67)
specified at that time.
With o30=2: For restart, the motor accelerates in the acceleration time (F07, C46, C56, or C66) specified at that time.
Note 4: With o30=2, if an error in communications circuit is removed during deceleration, the motor reaccelerates at that time.
Note 5: Communications error codes for light alarm/heavy alarm can be confirmed on the communications status screen for
maintenance information of the keypad.
NRK=×××××
NRR=××××× ×× -: Without error
NRO=××××× ×× 2: Light alarm (CC-Link error)
NRL=××××× ×× 3: Heavy alarm (Option error)
∧∨ÆPAGE SHIFT 4
Chap. 6
CONTROL OPTIONS
6-143
6.7.6.2 Protection Operation Function Codes
This section describes operation to be performed when communications link errors occur in a state, where
running command or speed command is given via CC-Link, while the inverter is running.
(1) Function code o30=0, o31=5.00 (Communication error continues for 5 or more seconds, and the
motor coasts to stop)
Communications error
[LK-ERR] Communications status Normal Normal
Batch failure ON
Display Ordinary Er 4 Ordinary
[LES] or Stopped due to ON
[C-D09] communications error
*1
FWD ON
Command
from master Speed command
5.00s
Run command Operation
Internal operation
of FRENIC-VG Speed command
Figure 6.7.9
(2) Function code o30=0, o31=5.00 (Communication error continues for 5 or more seconds, and the
motor decelerates to stop)
Figure 6.7.10
*1) For the period until the recovery of communications, the command just before the occurrence of the communications error (run
command and/or speed command) is retained.
*2) During DC braking [DCBRK] or pre-exciting [EXITE] in deceleration to stop, alarm relay output is not performed until the stop
of these commands.
6-144
6.7 CC-Link Interface Card
(3) Function code o30=2, o31=5.00 (Communication error continues for 5 or more seconds, and the
motor decelerates to stop)
Communications error
[LK-ERR] Communications status Normal Normal
Batch failure
Display Ordinary Er 4 Ordinary
[C-D09] Stopped due to ON
communications error
*1
FWD ON
Command
from master Speed command
5.00s
Chap. 6
of FRENIC-VG
Speed detection
The motor is accelerated to the command speed
even if a transmission error occurs during acceleration.
CONTROL OPTIONS
Figure 6.7.11
(4) Function code o30=2, o31=5.00 (After communication error continues for 5 or more seconds, returns
to communications during deceleration to stop)
Figure 6.7.12
*1) For the period until the recovery of communications, the command just before the occurrence of the communications error (run
command and/or speed command) is retained.
6-145
(5) For function code o30=3 (operation continues)
Figure 6.7.13
*1) For the period until the recovery of communications, the command just before the occurrence of the communications error (run
command and/or speed command) is retained.
6-146
6.7 CC-Link Interface Card
Function
Name Initial value Setting Description Reference page
code
VG7 compatible mode with 1 station occupied
0 6-6-148
(CC-Link Ver. 1) *2
*1 If the o32 value has been changed, the inverter power must be turned ON again to reflect the change content upon the operation.
*2 The program used for the FRENIC5000VG7S series is available.
Chap. 6
*3 When 2 X, 4 X, or 8 X mode of CC-Link Ver. 2 is used, station information at the master station must also be set to 2 X, 4 X, or
8 X, respectively.
CONTROL OPTIONS
6-147
6.7.8 VG7 compatible mode with 1 station occupied (o32=0)
6.7.8.1 Remote I/O signal in the VG7 compatible mode
Table 6.7.13 Remote Output Signal in VG7 Compatible Mode (Master -> FRENIC-VG)
Note 1: While the "Monitor command" (RYnC) is ON, the monitored values are constantly updated.
Note 2: While the "Speed setting" (RYnD) is ON, the value of speed command (RWwn+1) is constantly reflected on the speed.
Note 3: While the command code execution request is ON, the command code is constantly executed. (When reading, the read value
is constantly updated. When writing, the written value is constantly reflected.)
Note 4: When the "Alarm reset request flag" signal (RY(n+1)A) is ON, alarm reset is constantly executed. After the release of the
alarm, this signal should therefore be turned OFF. Alarm reset can be done regardless of operation mode.
6-148
6.7 CC-Link Interface Card
Table 6.7.14 Remote Input Signal in VG7 Compatible Mode (FRENIC-VG -> Master)
Chap. 6
RXn7 Alarm relay output Inverter's protection function is operated, and the signal is turned
ON when output stops.
RXn8 Not used. -
|
CONTROL OPTIONS
RXnB
RXnC Monitoring The "Monitoring" signal (RXnC) is turned ON when turning the "Monitor command" (RYnC)
ON specifies a monitored value for remote register RWrn (refer to Table 6.7.16). Turning the
"Monitor command" (RYnC) OFF turns this signal OFF.
RXnD Speed setting This signal is turned ON when turning the "Speed setting command" signal (RYnD) ON
completed (RAM) writes a speed command into the inverter's volatile memory (RAM). Turning the "Speed
setting command" signal (RYnD) OFF turns the "Speed setting completed" signal (RXnD)
OFF.
RXnE Not used. -
RXnF Command code This signal is turned ON when turning the "Command code execution request" (RYnF) ON
execution has completed the execution of processing corresponding to the command code (RWwn+2).
completed Turning the "Command code execution request" (RYnF) OFF turns the "Command code
execution completed" signal (RXnF) OFF.
RX(n+1)0 Not used. -
|
RX(n+1)9
RX(n+1)A Alarm state flag This signal is turned ON when an inverter alarm (alarm other than er3 ) is generated.
RX(n+1)B Remote station This signal is turned ON when completing initial data setting places the inverter in the ready
ready status after the inverter has been powered ON or the hardware has been reset. (This signal is
used for interlocking with reading or writing from/to the master unit.) This signal is turned
OFF concurrently when the "Alarm state flag" (RX(n+1)A) is turned ON if the inverter alarm
is generated.
RX(n+1)C Not used. -
|
RX(n+1)F
Note 1: When the condition setting switch of the master unit for "Input data status of data link error station (SW4)" is set to ON,
input data from the data link error station is retained in the status just before the occurrence of the error. Note that this
remains signals, e.g., remote station ready, etc., ON even if an inverter alarm is generated.
Note 2: If an operation command is output from the master when the instruction via communications is disabled (H30=0, 1, or [LE]
instruction OFF), the inverter does not run. However, the input signals "Speed setting completed" and "Command code
execution completed" signal are turned ON. Care must be taken for this. In addition, "I/O check" can be performed on the
keypad to confirm whether input signal is issued from the link (COM), even if the command via communications is disabled.
6-149
6.7.8.2 Remote register in VG7 compatible mode (o32=0)
Table 6.7.15 Remote Register in VG7 Compatible Mode (Master -> FRENIC-VG)
Table 6.7.16 Remote Register in VG7 Compatible Mode (Master -> FRENIC-VG)
6-150
6.7 CC-Link Interface Card
Chap. 6
| No monitoring (Fixed to 0)
000DH
000EH Motor output 0.01 kW In units of 0.1 kW
CONTROL OPTIONS
000FH Operation command -
0010H Output terminate status -
0011H Torque current command value 0.1%
0012H Flux command 0.01%
0013H Position detection pulse 1 pulse Quad multiplication of built-in PG
0014H Cumulative run time (Cumulative power-ON
1 hr
time)
0015H
| No monitoring (Fixed to 0)
0019H
Figure 6.7.14
- : Empty (Fixed to 0)
Figure 6.7.15
6-151
Table 6.7.18 Command Code (o32=0)
Code
Item Description Remarks
number
Operation mode read Note 1 007BH 0000H: Link operation (CC-Link) 0:(LE=ON & H30≠0)
0001H: Terminal command for external 1:(LE=OFF | H30=0) & F02=1
drive 2:(LE=OFF | H30=0) & F02=0
0002H: Keypad operation
Writing of operation mode Note 1 00FBH 0000H: Link operation (CC-Link) 0: LE=ON ・ Assignment of LE to
0001H: Terminal command for external 1: LE=OFF terminal X gives
drive priority to the
terminal.
・ 0 with the power
turned OFF
Reading of alarm history No.1/No.2 0074H Reading of history No. 1/history No.2 L byte: History No.1, H byte: History No.2
Reading of alarm history No.3/No.4 0075H Reading of history No.3/history No.4 L byte: History No.3, H byte: History No.4
Reading of alarm history No.5/No.6 0076H Reading of history No.5/history No.6 L byte: History No.5, H byte: History No.6
Reading of alarm history No.7/No.8 0077H Reading of history No.7/history No.8 L byte: History No.7, H byte: History No.8
Reading of speed command 006DH Read speed command 0 to ±20000 (Max. with ±20000)
Also accessible from remote register
Writing of speed command 00EDH Write speed command
Reading of function code 0000H to Read or write link Nos. 0 to 255 by the For the link No./data format, refer to
0063H combinations with link parameter Chapter 4, Section 2 "Function Code List."
extension setting.
Writing of function code Note 2 0080H to
00E3H
Reset alarm 00FDH 9696H: Reset the alarm. Only during link operation
Link parameter Read 007FH Note 3 For selection of the area accessed by
extension setting reading/writing function codes
Write 00FFH Note 3
Note 1: Link operation selection [LE] is switched by switching the operation mode from CC-Link, as follows.
w
Terminal X [LE] status [LE]
w/o
0 w/o
ON
w
OFF
1
Note 2: Writing a function code sets a value given by adding the offset value of 80H to the link No.
Example: Function code "F03: M1 maximum speed" Link № 51H
The command code for reading the function code is "51H". The function code for writing function code is "D1H", which is
obtained by adding the offset value of 80 H.
Note 3: With code 007F, read the extension code setting. With code 00FF, write extension code setting.
6-152
6.7 CC-Link Interface Card
Chap. 6
RYn5 Terminal X4 function change the function of
terminal X.
RYn6 Terminal X5 function ASR and acceleration/deceleration (RT1/RT2) can be
(Function code E01-E10)
selected by combinations of terminals.
RYn7 Terminal X6 function
CONTROL OPTIONS
RYn8 Terminal X8 function Works as error reset (RST) when turned ON.
RYn9 Terminal X7 function Works as coast to stop command (BX) when turned ON.
(output shut down on the secondary side)
RYnA Terminal X9 function External alarm 0h2 is generated when turned ON.
RYnB Terminal X11 function Command assigned with inverter function code E10
RYnC Monitor command Turning the monitor command (RYnC) ON specifies a monitored value for monitored
values 1 to 6, turning the "Monitoring" signal (RXnC) ON. Note 1
RYnD Speed setting command Turning the speed setting command (RYnD) ON writes the speed command (RWwn+1)
(RAM) into the inverter's volatile memory (RAM). Note 2
Upon completion of writing, the speed setting completed signal (RXnD) is turned ON.
RYnE Not used. -
RYnF Command code Turning the command code request signal (RYnF) ON executes processing
execution request corresponding to command codes specified in command codes 1 to 6. Note 3
After execution of those command codes, the "Command code execution completed"
signal (RXnF) is turned ON. If a command code execution error occurs, the response
code (RWrn+2) is set to a value other than "0".
RY(n+1)0 Not used. Should be turned OFF.
|
RY(n+1)3
RY(n+1)4 Terminal X12 function Command assigned with inverter function code E11
RY(n+1)5 Terminal X13 function Command assigned with inverter function code E12
RY(n+1)6 Terminal X14 function Command assigned with inverter function code E13
RY(n+1)7 Not used. Should be turned OFF.
|
RY(n+1)9
RY(n+1)A Alarm reset When an inverter alarm is generated, turning the alarm reset request flag ON resets the
request flag inverter, turning the alarm status flag (RX(n+1)A) OFF. Note 4
RY(n+1)B Not used. Should be turned OFF.
|
RY(n+1)F
Note 1: While the "Monitor command" (RYnC) is ON, the monitored values are constantly updated.
Note 2: While the "Speed setting" (RYnD) is ON, the value of speed command (RWwn+1) is constantly reflected on the speed.
Note 3: When the command execution request is switched from OFF to ON, the command code is executed only once.
Note 4: When the "Alarm reset request flag" signal (RY(n+1)A) is ON, alarm reset is constantly executed. After the release of the
alarm, this signal should therefore be turned OFF. Alarm reset can be done regardless of operation mode.
6-153
Table 6.7.21 Remote Input (FRENIC-VG->Master)
Device No. Signal name Description
RXn0 Running forward OFF: Except running in forward direction (Stopped or Rotating in reverse direction)
ON: Rotating in forward direction
RXn1 Running reverse OFF: Except running in reverse direction (Stopped or Rotating in forward direction)
ON: Rotating in reverse direction
RXn2 Terminal Y1 With speed. Turned ON with (N-EX) Functions to be provided
function by factory default are
shown at left. Setting
RXn3 Terminal Y2 Speed match. Turned ON with (N-AG1).
terminal Y function can
function
change output contents.
RXn4 Terminal Y3 Arrival at speed. Turned ON with (N-AR).
function
RXn5 Terminal Y4 Speed detection 1. Turned ON with (N-DT1)
function
RXn6 Terminal Y5 Operation preparation completed. Turned ON with (RDY).
function
RXn7 Alarm relay output Inverter's protection function is operated, and the signal is turned
ON when output stops.
RXn8 Terminal Y11 Status assigned with inverter function E20
function
RXn9 Terminal Y12 Status assigned with inverter function E21
function
RXnA Terminal Y13 Status assigned with inverter function E22
function
RXnB Terminal Y14 Status assigned with inverter function E23
function
RXnC Monitoring The "Monitoring " signal (RYnC) is turned OFF when turning the "Monitor command"
(RYnC) ON specifies a monitored value for monitored values 1 to 6. Turning the "Monitor
command" (RYnC) OFF turns this signal OFF.
RXnD Speed setting This signal is turned ON when turning the "Speed setting command" signal (RYnD) ON
completed (RAM) writes a speed command into the inverter's volatile memory (RAM). Turning the "Speed
setting command" signal (RYnD) OFF turns the "Speed setting completed" signal (RXnD)
OFF.
RXnE Not used. -
RXnF Command code This signal is turned ON when turning the "Command code execution request" (RYnF) ON
Execution has completed the execution of processing corresponding to command codes 1 to 6. Turning
completed the "Command code execution request" (RYnF) OFF turns the "Command code execution
completed" signal (RXnF) OFF.
RX(n+1)0 Not used. -
|
RX(n+1)9
RX(n+1)A Alarm status This signal is turned ON when an inverter alarm (alarm other than er3 ) is generated.
flag
RX(n+1)B Remote station This signal is turned ON when completing initial data setting places the inverter in the ready
ready status after the inverter has been powered ON or the hardware has been reset. (This signal is
used for interlocking with reading or writing from/to the master unit.) This signal is turned
OFF concurrently when the "Alarm state flag" (RX(n+1)A) is turned ON if the inverter alarm
is generated.
RX(n+1)C Not used. -
|
RX(n+1)F
Note 1: When the condition setting switch of the master unit for "Input data status of data link error station (SW4)" is set to ON,
input data from the data link error station is retained in the status just before the occurrence of the error. Note that this
remains signals, e.g., remote station ready, etc., ON even if an inverter alarm is generated.
Note 2: If an operation command is output from the master when the instruction via communications is disabled (H30=0, 1, or
[LE] instruction OFF), the inverter does not run. However, the input signals "Speed setting completed" and "Command
code execution completed" signal are turned ON. Care must be taken for this. In addition, "I/O check" can be performed
on the keypad to confirm whether input signal is issued from the link (COM), even if the command via communications
is disabled.
6-154
6.7 CC-Link Interface Card
Chap. 6
(485 No. system) operation mode, reading of inverter function codes, writing,
reference of alarm history, alarm reset, etc. After register writing
is completed, turning RYnF ON executes the commands.
Completion of command execution turns RXnF ON.
CONTROL OPTIONS
RWwn+3 Write data If data is to be written with RWwn+2 command code used, set the All data can be written into
data in this register. volatile memory (RAM)
After writing the RWwn+2 command codes and setting this only. Execute "H02 All Save
register, turn the RYnF ON. If no write data is required, zero "0" function", if necessary, to
should be written. write data into non-volatile
memory (EEPROM).
*1 With H41 (torque command selection) = 4 (link enabled), RWwn+1 = torque command value. With H41≠4, RWwn+1 = speed
command value.
6-155
6.7.9.3 Monitor code/command code (o32=1 to 4)
Table 6.7.24 Monitor Code List (With o32 = 1 to 4)
Code No. Monitor item Unit Remarks
RWr0, RWr4-7: No monitoring (Fixed to 0)
00H -
RWr1: Motor speed
01H Output frequency 0.01 Hz
Rating of less than 75 kW: Unit
of 0.01
02H Output current 0.01 A/0.1 A
Rating of 75 kW or more: Unit of
0.1
03H Output voltage 0.1 V
05H Speed setting 1 r/min
06H Rotating speed 1 r/min
07H Calculated torque 0.1%
08H DC link bus voltage 0.1 V
09H
| No monitoring (Fixed to 0) -
0AH
0BH Output current peak value 0.01 A/0.1 A Rating of less than 75 kW: Unit
of 0.01
0DH Power consumption (input power) 0.01 kW/0.1 kW
Rating of 75 kW or more: Unit of
0EH Motor output 0.01 kW/0.1 kW 0.1
0FH Operation command -
10H Output terminate status -
11H Motor load (torque current) 0.1%
12H Flux command 0.01%
13H Position pulse 1 pulse
14H Cumulative power-ON time 1 hr
15H
| No monitoring (Fixed to 0) -
16H
17H Cumulative motor 1 run time 1 hr
18H Motor load factor 0.1%
19H Input watt-hour 1 kWhr
20H Torque command 0.1%
21H Torque current command 0.1%
Rating of less than 75 kW: Unit
of 0.01
22H Motor output 0.01 kW/0.1 kW
Rating of 75 kW or more: Unit of
0.1
23H
| No monitoring (Fixed to 0) -
33H
34H PID command value 0.1%
35H PID feedback 0.1%
36H PID deviation 0.1%
Figure 6.7.17
- : Empty (Fixed to 0)
Figure 6.7.18
6-156
6.7 CC-Link Interface Card
Chap. 6
codes
Alarm code 0075H Alarm content Reading of 2nd last Lower byte: 2nd last alarm code
Reading of 2nd last and and 3rd last codes. Higher byte: 3rd last alarm code
3rd last codes
CONTROL OPTIONS
Alarm code 0076H Alarm content Reading of 4th last Lower byte: 4th last alarm code
Reading of 4th last and and 5th last codes. Higher byte: 5th last alarm code
5th last codes
Alarm code 0077H Alarm content Reading of 6th last Lower byte: 6th last alarm code
Reading of 6th last and and 7th last codes. Higher byte: 7th last alarm code
7th last codes
Reading of speed 006DH Reads out the speed command The allowable setting range is from 0 to
command value. (Monitoring of frequency set +/-20000. Specify the ratio of the frequency
via CC-Link) relative to the maximum frequency (defined
by F03 in Hz) being assumed as 20000.
Writing of speed 00EDH Write speed command
command
Clear 00F4H 9696H: Clears alarm history.
alarm history
Function code 00FCH 9696H: H03=1
initialization
Inverter 00FDH 9696H: Clear alarm
reset
6-157
Table 6.7.27 Function Code Selection by Command Code (With o32=1 to 4)
(bit 15) (bit 0)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Function code No. (low-order 2 digits)
0: Read
Identification code (table below) *1
1: Write
00 to 99 (00h to 63h)
*1 Even when a function code No. exceeds 99 (example: E101, etc.) is specified, set low order 2 digits.
(Example: the code No. is E101 -> Identification of function code "E1": 1Eh, function code No.: 01h)
6-158
6.7 CC-Link Interface Card
Chap. 6
been set in this register, turning RYnD ON reflects the command, and 0.01%/1d in the
command on the inverter. Completion of the reflection torque command)
turns RXnD ON. Supporting of writing data into
volatile memory (RAM) only
CONTROL OPTIONS
RWwn+2 Command code 1 Command codes (Table 6.7.25) are set to execute rewriting
(485 No. system) of operation mode, reading of inverter function codes,
writing, reference of alarm history, alarm reset, etc. After
register writing is completed, turning RYnF ON executes
the commands. Completion of command execution turns
RXnF ON.
RWwn+3 Write data If data is to be written with RWwn+2 command code used, All data can be written into
set the data in this register. volatile memory (RAM) only.
After writing the RWwn+2 command codes and setting this Execute "H02 All Save function",
register, turn the RYnF ON. If no write data is required, if necessary, to write data into
zero "0" should be written. non-volatile memory (EEPROM).
RWwn+4 Monitor code 3 Specify the code (listed in Table 6. 7.24) of monitor item to
be referred to. After that, turning the RYnC ON stores the
RWwn+5 Monitor code 4
data of the monitor item into the RWrn+□.
RWwn+6 Monitor code 5 (□ denotes any of the corresponding register numbers 4 to
RWwn+7 Monitor code 6 7.)
*1 With H41 (torque command selection) = 4 (link enabled), RWwn+1 = torque command value. With H41≠4, RWwn+1 = speed
command value.
6-159
6.7.11 4 X mode with 1 station occupied (o32=3)
6.7.11.1 Remote I/O signal in 4 X mode (o32=3)
o32=1 Same as the case of 1 X mode with 1 station occupied
6-160
6.7 CC-Link Interface Card
Chap. 6
RWrn+8 Alarm code The content of the alarm code specified in RWwn+8 is For the alarm code, refer to
automatically written into the lower 8 bits of RWrn+8. The upper Chapter 4, Section 4.2.4.2,
8 bits of RWwn+8 will be echoed back into the upper 8 bits of Type [14].
RWrn+8.
CONTROL OPTIONS
RWrn+9 Motor speed at the The motor speed with the alarm, specified with RWwn+8, 0 to ±20000
time of latest generated is stored. For alarms other than the latest one, response (Nmax with ±20000)
alarm is given with "0". Supported only for the latest
alarm.
RWrn+A Output current at This register stores the output current applied at the occurrence Rating of less than 75 kW:
the time of latest time of the alarm specified in RWwn+8. "0" is written except for Unit of 0.01 A
alarm. the latest alarm. Rating of 75 kW or more:
Unit of 0.1 A
RWrn+B Output voltage at This register stores the output voltage applied at the occurrence Unit of 0.1 V. "0" except for
the time of latest time of the alarm specified in RWwn+8. "0" is written except for the latest alarm.
alarm. the latest alarm.
RWrn+C Cumulative This register stores the cumulative power-ON time elapsed until Unit: 1 h
power-ON time at the occurrence time of the alarm specified in RWwn+8. "0" is
the latest alarm written except for the latest alarm.
occurrence
RWrn+D Not used. -
|
RWrn+F
6-161
6.7.12 8 X mode with 1 station occupied (o32=4)
6.7.12.1 Remote I/O signal in 8 X mode (o32=4)
o32=1 Same as the case of 1 X mode with 1 station occupied
6-162
6.7 CC-Link Interface Card
Chap. 6
|
RWwn+1F
CONTROL OPTIONS
Table 6.7.33 Remote Register in 8 X Mode (FRENIC-VG->Master)
6-163
Address Signal name Description Remarks
RWwn+10 Response code 2 Turning the RYnF ON stores the response code (Table 6.7.26) Enabled with 8X setting
corresponding to the command code specified in RWwn+10,
12, 14, 16, and 18. If the command code has normally been
executed, zero (0) is automatically written; if any error has
occurred during processing of the command code, any value
other than zero is written.
RWwn+11 Read data 2 If the command code specified in RWw10, 12, 14, 16, or 18 has
normally been executed, the response data for that command
code is automatically written.
RWwn+12 Response code 3 Same as command code 2
RWwn+13 Read data 3 Same as write data 2
RWwn+14 Response code 4 Same as command code 2
RWwn+15 Read data 4 Same as write data 2
RWwn+16 Response code 5 Same as command code 2
RWwn+17 Read data 5 Same as write data 2
RWwn+18 Response code 6 Same as command code 2
RWwn+19 Read data 6 Same as write data 2
RWwn+1A Not used. -
|
RWwn+1F
6-164
6.7 CC-Link Interface Card
Chap. 6
operation". (The system configuration is so flexible that switching a value selected for "link operation",
for example, can select an operation command on the terminal block and a speed command through
communications).
CONTROL OPTIONS
Table 6.7.34
Condition Mode
Command code FBH (Operation Link command permission
Not assigned mode) = 0 mode
(Factory default) Command code FBH (Operation Link command no permission
Assignment status of 24: link
operation selection [LE] to function mode) = 1.2 mode
codes E01 to E13 "X function When applicable terminal X is ON Link command permission
selection" mode
Assigned
When applicable terminal X is OFF Link command no permission
mode
Table 6.7.35
O: Command enabled via communications, X: Command disabled via communications (operated by the command from terminal
block or keypad)
Note 1: S code (command data/operation data) can be written even in the link command no permission status.
Note 2: Writing data into function code S08 "Acceleration time"/S09 "Deceleration time" is independent of link command
permission mode and function code H30 "link operation". The data is always overwritten into function code F07/F08
"acceleration/deceleration time".
6-165
6.7.13.2 Link edition permission selection
Confirmation (reading) of function codes via CC-Link is always enabled. For changing (writing) function
codes, however, function code H29 "link function code protection" must be write-enabled (=0) in the link
edition permission mode. (It is put in "link edition permission mode" by factory default.)
Table 6.7.36
Condition Mode
Assignment status of 23: link edition Not assigned (Factory default) Link edition permission mode
permission command [WE-LK] to When applicable terminal X is ON Link edition permission mode
function codes E01 to E13 "X Assigned When applicable terminal X is OFF Link edition no permission
function selection"
mode
Table 6.7.37
H29 setting Link edition permission mode Link edition no permission mode
0 ○ ×
1 × ×
O: Function codes (F, E, C, P, H, A, o, L, and U) are write-enabled, X: Function codes are write-disabled
Note 1: Wiring into S codes (command data, operation data, etc.) is always enabled regardless of this function.
6-166
6.7 CC-Link Interface Card
Start
Acceptance inspection
Mount option
Connect cables
Chap. 6
Set the switches (RSW1 to 3)
CONTROL OPTIONS
Turn ON the inverter power
Preparation completed
OPC-VG7-CCL
6-167
6.8 17-bit High Resolution ABS Interface Card
6.8.1 Product overview
This option allows FRENIC-VG to interface with the high resolution serial PG
manufactured by Tamagawa Seiki Co., Ltd.
・ This option and some of other options cannot be mounted at the same time. If this option is combined with an
option that cannot be mounted at the same time, operation procedure error er6 is output.
Accessories
Three spacers
Terminating resistance (220 Ω, 1/4 W)
6-168
6.8 17-bit High Resolution ABS Interface Card
6.8.2.2 Specifications
Table 6.8.1 Hardware Specifications
Item Specifications
Serial PG manufactured by Tamagawa Seiki Co., Ltd.
Applicable PG model TS5667N253/TS5667N650
(17-bit absolute encoder)
TS5667N253: 3,000 r/min
Allowable revolution speed
TS5667N650: 1,500 r/min
Power is supplied from this option board to PG.
Power supply for PG
Voltage: 5 V ± 5 %, and current: 70 mA, Typ. (during normal operation)
50 m max.
Wire is short when the voltage drop is high.
The following distribution cables have been prepared, but are arranged separately.
WSC-P06P05-W (5 m)
Allowable wire
WSC-P06P10-W (10 m)
length/connection
Chap. 6
WSC-P06P15-W (15 m)
WSC-P06P20-W (20 m)
If a cable required is longer than 20 m, contact us separately.
If the cable is longer than 50 m, the attached terminating resistance must be installed.
CONTROL OPTIONS
Power supply for option The power is supplied from the PCB of the main unit (15 V).
board Connect the power harness to CN12 of the main unit.
5V Line driver A-/B-phase signal output (FA+/-, FB+/-)
Signals obtained by frequency-dividing 17-bit serial data are output. Maximum frequency of
1 MHz.
Note that the frequency dividing rate is "function code E109/E110".
Pulse frequency dividing
*Calculation example of output frequency
output
(E109=1000, E110=32767, P28=32768, Serial PG installation axis frequency = 25 Hz)
When a 17-bit serial encoder is used, the number of PG pulses (P28) is "17 bit-2 bit=32768".
Pulse output (Hz) = (E109/E110) X 25 (Hz) X P28
(1000/32767) X 25(Hz) X 32768 = 25.001 kHz (A-/B-phase output)
6-169
Table 6.8.2 Software Specifications
Item Specifications
For induction motor: Vector control with speed sensor
Function codes P01, A01, and A101, "Drive control selection" = "0"
Motor drive control
For synchronous motor: Vector control with speed sensor
Function codes P01, A01, and A101, "Drive control selection" = "3"
1:1500 (minimum speed: Base speed, 1 to 1500 r/min when converted with
4P)
Speed control range 1:6 (Constant torque area: constant output area, with induction motor)
Speed control May not be achieved in a synchronous motor due to electric characteristics of
the motor.
Analog setting: ±0.1% of maximum speed
Speed control accuracy
Digital setting: ±0.005% of maximum speed
10 Hz
Position response
Response is adjusted with APR gain and ASR gain.
Position control
(pulse train synchronous Within encoder ±2 bits (At the time of steady state/ transition, F/F gain =
operation) Position precision setting of 1.0)
(available soon) With F/F gain ≠1.0, steady state/transition deviation occurs.
Lock precision Within encoder ± 2 bits, 150% is allowed for resistance torque.
Specify function codes P01, A01, and A101 with "Drive control selection" =
With the motor
"0 (induction motor)" or "3 (synchronous motor)" are set. When the SPGT
integrated/
option is mounted, SPGT pulse train fed back is automatically selected to
directly connected
disable the integrated PG input PA/PB terminal.
For machine axis pulse The machine axis position can be controlled with signals from serial PG
Serial PG interface
feedback mounted in the machine axis.
function
(available in the near The motor requires an independent PG to detect motor speed/position.
future)
Mounting this option adds the following protection functions to the standard
Serial PG dedicated
functions in connection with the interface with PG.
alarm
Encoder error (et1 ), encoder communication error (ec )
Synchronous operation system
Control *The straight line position control system should be constructed on the
Position control
dedicated function UPAC or SX (PLC) side.
(available soon) Monitor 1-rotation data (17 bits), multi-rotation data (16 bits)
I/O terminal function X function selection/Y function selection
6-170
6.8 17-bit High Resolution ABS Interface Card
CN4
CN6
Battery
(Option: Is used for
position control.)
Frequency
dividing output
signal terminal
(CN5)
Chap. 6
CONTROL OPTIONS
CN7(FG)
6-171
6.8.4 Connection
Refer to 6.1.4 “Installing internal options (OPC-VG1-□□)”, and then perform wiring and connecting wires.
This option should be mounted at port B (CN2).
・ Incorrect handling in connecting job could cause an accident such as electric shock or fire. Qualified
electricians should carry out connecting wires. If connecting wires, for example, after the power is turned ON
requires any touching of an electric circuit, turn OFF (open) the breaker on the power supply side to prevent
electric shock.
・ Since the smoothing condenser has been charged although the breaker is turned OFF (open), touching an
electric circuit causes an electric shock. Confirm, with a tester, etc., that the charge lamp (CHARGE) of the
inverter is turned OFF and the DC voltage of the inverter has been reduced to the safety voltage.
・ Do not use the product that is damaged or lacking parts. Doing so could cause injury or damage.
・ Incorrect handling in installation/removal could result in a broken produce.
FG terminal
Recommended wire size: 1.25 mm2
Tightening torque: 0.7 N・m
6-172
6.8 17-bit High Resolution ABS Interface Card
Chap. 6
CONTROL OPTIONS
Figure 6.8.4
When high resolution serial PG mounted in the machine axis is used to perform control (available soon)
OPC-VG1-SPGT
Figure 6.8.5
____
Note 1: If the cable is longer than 50 m, install the supplied terminating resistance (220 Ω, 1/4 W) between the encoder terminal SD
and the SD terminal.
6-173
When frequency dividing output pulse of the master axis is used for synchronous operation as a pulse
command (available soon)
SPGT SPGT
Synchronous
SPG IM operation IM SPG
Figure 6.8.6
6-174
6.8 17-bit High Resolution ABS Interface Card
・ Configuring the function codes wrongly may lead to dangerous conditions. When data has been set or written,
be sure to confirm the data again.
Failure to observe this precaution could cause an accident.
Mounting this option board can perform driving in combinations with the induction motor or synchronous
motor. In addition, position control can be done. Function code settings in each condition are as follows.
Table 6.8.3
Chap. 6
Motor No -
(including 1-to-1
machine axis) Yes -
Induction
0 -
motor Machine axis
CONTROL OPTIONS
(Motor with standard Yes 2
PG)
Motor No 6 -
(including 1-to-1
Synchronous machine axis) Yes 6 -
3
motor
Machine axis
Yes 0 to 2 2
(Motor with PMPG)
6-175
For magnetic pole position adjustment of synchronous motor
When the card is combined with a motor for the first time after the purchase to drive a synchronous motor,
the confirmation, adjustment and setting of the magnetic pole position are required. (Settings differ
depending on the motor.)
Set the magnetic pole position offset value of the applicable motor, or confirm and adjust the magnetic
pole position according to the following procedure. (If the values described in the test report have been
set, confirm the position according to the following procedure,)
If the card was already combined for operation after it had been purchased, if PG is installed later, or if
replacement of PG is required, the confirmation, adjustment and setting must be performed without fail.
◆ Pre-setting of parameters
E69 (Ao1 assignment) : 26 (U-phase voltage)
E70 (Ao2 assignment) : 39 (SMP)
E84 (Ao1-5 filter setting) : 0.000s (Filter cancel)
◆ Rotating the motor manually, confirm that the position relationships between Ao1 and Ao2 waveforms
are as shown below.
If waveform is significantly broken, adjust the value of o10 (with M1 selected), A60 (with M2
selected), or A160 (with M3 selected) to achieve the relationships shown in Figure 6.8.7.
Ao Ao
1 1
(Inductive Time (Inductive Time
voltage) voltage)
Ao Ao
2 2
(Magnetic pole (Magnetic pole
position) position)
Time Time
When the setting of o10 is made larger When the setting of o10 is made smaller
When the setting of o10 is made smaller When the setting of o10 is made larger
6-176
6.8 17-bit High Resolution ABS Interface Card
Function code for synchronous motor. It selects an interface system for encoder ABS signal.
o 0 9 M 1 - A B S D E F
A 5 9 M 2 - A B S D E F
A 1 5 9 M 3 - A B S D E F
Setting range 0: 1 bit (terminal; F0) Z-phase interface (available in the near future)
1: 3 bits (Terminal; F0, F1, F2) U-/V-/W-phase interface
Chap. 6
2: 4 bits (Terminal; F0, F1, F2, F3) Gray code interface
3-5: Not used.
6: SPGT 17-bit serial interface
7-16: Not used.
CONTROL OPTIONS
o10 M1 magnetic pole position offset
Function code for synchronous motor. It defines the offset to encoder reference position and actual motor
magnetic pole position.
o 1 0 M 1 - S M O F S
A 6 0 M 2 - S M O F S
A 1 6 0 M 3 - S M O F S
Function code for synchronous motor. It uses a q-axis/d-axis ratio to set a difference in reactance given by
the difference in magnetic resistance between the q-axis and the d-axis of the IPM motor.
o 1 1 M 1 - X q / X d
A 6 1 M 2 - X q / X d
A 1 6 1 M 3 - X q / X d
6-177
6.8.6 Protective functions
6.8.6.1 Alarm display list
Mounting this option card adds the standard protection functions as well as the following protection
functions.
Related
Item Content Display
code
Encoder error 1 ABS encoder position detection data error. (Serial communications are carried et1
out normally.)
As an alarm release method, resupply the power.
Encoder The operation is performed when serial communications with the ABS ec
communications error encoder cannot be established.
The operation is performed when communications cannot be established
between the option card and the inverter.
Operation procedure The operation is performed when two or more communications options are er6
error mounted.
With SPGT mounted, installing SPGT on the A-port side (CN3 side) activates
the operation.
Communications with the encoder ・Visually check the encoder cable and check the disconnection status.
are interrupted. ・Check the encoder model.
・Check that the encoder terminating resistance (220Ω, 1/4W) has been installed.
Disconnection or poor connection of
ec ・Check that the option card power connector is connected appropriately.
encoder cable
・Insert the ferrite core.
6-178
6.8 17-bit High Resolution ABS Interface Card
Chap. 6
20,000+2,000 Unfastened leads
WSC-P06P20-W
(Illustration A)
WSC-P06P20-E Connector (Illustration B)
+2,000
50,000 WSC-P06P50 Connector (Illustration B) Handled as a special-purpose item.
CONTROL OPTIONS
When an applicable serial PG is incorporated into our motor, PG wire can support either unfastened leads
(terminal block) or connector.
(Illustration A)
Inverter side Encoder side
Connector model
Connector on the inverter side
Plug housing main unit 54180-0619
Plug shell cover 58299-0626
Plug shell body 58300-0626
Plug mold cover (A) 54181-0615
Plug mold cover (B) 54182-0605
Cable clamp 58303-0000
Clamp screw 59832-0009
Manufactured by Molex
6-179
Green
Pin No. 1 2 3 4 5 6 Case
Green Sky
① Red Black Orange Orange/white Sky blue Protection tube
blue/white
② White Black Yellow Brown Red Blue
※1 ※2
Signal name P5 M5 BAT+ BAT- SIG+ SIG-
(Illustration B)
Connector model
Connector on the Connector on the motor
inverter side side
Plug housing main unit 54180-0619 Cap housing 1-172332-9
Plug shell cover 58299-0626 Socket 170361-1
Plug shell body 58300-0626 Cover (X2) 316455-1
Plug mold cover (A) 54181-0615 Screw (X2) XPB M2.6×10
Plug mold cover (B) 54182-0605 Nut (X2) M2.6
Green
Option card side 1 2 3 4 5 6 Shell
Motor side 7 8 1 2 5 4 3
Orange/
Green ① Red Black Orange Blue/white Blue Shield
white
② White Black Yellow Brown Blue Red Shield
*1 *2
Signal name P5 M5 BAT+ BAT- SIG+ SIG- FG
* When you prepare cables, the following electric wires are recommended.
Recommended electric wires
When the cable length is 10 m or less: RMCV-SB-A-AWG#25/2P+AWG#23/2C or AWG#23/3P
When the cable length is more than 10 m and less than or equal to 50 m: RMCV-SB-A AWG#25/2P+AWG#17/2C or the
equivalent
6-180
6.8 17-bit High Resolution ABS Interface Card
Connector kit
・Connector on the inverter side
Model: WSK-P06P-M
Outline drawing
Unit: mm
42.5 (maximum)
Chap. 6
Component parts
Plug housing main unit 54180-0619
Plug shell cover 58299-0626
CONTROL OPTIONS
Plug shell body 58300-0626
Plug mold cover (A) 54181-0615
Plug mold cover (B) 54182-0605
Cable clamp 58303-0000
Clamp screw 59832-0009
Manufactured by Molex
Outline drawing
Unit: mm
Component parts
Cap 172161-9
Cap cover 316455-1
170365-1 (Unfastened status)
Socket
170361-1 (Concatenate)
170366-1 (Unfastened status)
Socket
170362-1 (Concatenate)
Manufactured by Tyco Electronics
6-181
■ Wiring connection diagram with option cables used
____
Note 1: If the cable is longer than 50 m, install the supplied terminating resistance (220Ω, 1/4W) between the encoder terminal SD
and the SD terminal.
6-182
6.9 F/V Converter (available soon)
Chap. 6
inverter).
CONTROL OPTIONS
• The switches and volumes inside the option have been adjusted at the factory. Never touch a volume or switch
other than those used for adjustment by the user.
• Install the MCA (separate installation) type with the connection terminal side down, near the inverter, and
connect the cables so that no noise will be applied to signals.
The MCA (separate installation) type requires a separate power supply (±15 V DC), which is not supplied from
FRENIC-VG. Prepare a stabilized power supply (±15 V) separately.
6-183
6.9.2.2 Specifications
• The MCA (separate installation) type requires a separate power supply (±15V), which is not supplied from
FRENIC-VG. Prepare a stabilized power supply (±15V) separately.
Specifications
Item
OPC-VG1-FV MCA-VG1-FV
P: +15.0 VDC ±2.0 V Approx. 65 mA
Voltage and Supplied from the motherboard printed board
(Supplied from the control printed board CN12)
required power
supply N: -15.0 VDC ±2.0 V Approx. 35 mA Supplied from an external source (±15V) to the
(Supplied from the control printed board CN12) motherboard
Frequency 5 kHz to 40 kHz Internally switched
input
6-184
6.9 F/V Converter (available soon)
7.5
R3
23
R6
Connector (CN1)
OPC-VG1-FV
195
210
170
Motherboard
Chap. 6
17-M3 R3
6 1.2
50 10 8 33 31
CONTROL OPTIONS
70 95
Unit: mm Unit: mm
Figure 6.9.1 OPC-VG1-FV External Dimensions Figure 6.9.2 MCA-VG1-FV External Dimensions
S1 S2 S3 S4 S5 OPC-VG1-FV side
S6 S7 S8 S9 S10 S11 Terminal table (11-M3)
6-185
6.9.4 Internal block diagram
VR2 M S2
P N
SC2 VR3
S1 2
1 -1 -1 S5
3 4
S7
2 F-F 5 6
M S11
1 P
S6 M 4 3 P
6 5 M F-F
SC1
SC3 M
S3 1 2
F-F 3 4 VR1
S9 5 6
S4
M
S8 M M S10
6-186
6.9 F/V Converter (available soon)
• The switches and volumes inside the option have been adjusted at the factory. Never touch a volume or switch
other than those used for adjustment by the user.
(1) Adjust SC1 to SC3 depending on the input form and usage.
(2) Set VR1 and VR3 as 0 notch.
(3) Adjust VR2 so that the voltage output S4 and S5 become
minimum with the minimum frequency input.
(4) Adjust VR1 and VR3 so that the voltage output S4 and S5
become maximum with the maximum frequency input.
0 10
(5) Repeat (3) and (4) until the settings converge.
Turning each volume clockwise
(For S4, the polarity of the output is reversed depending on the increases the set value.
Chap. 6
A- and B- phases when SC3: 1-2 is shorted.)
Figure 6.9.5
Table 6.9.4
CONTROL OPTIONS
Adjustment Name Adjustment contents
position
* Refer to Note 1.
Table 6.9.5
A-phase
A-phase delay Negative polarity
B-phase
A-phase
A-phase
Positive polarity
advance
B-phase
6-187
• Factory setting
SC1 to SC3: 1-2 side.
VR1 to VR3: With the pulse input 0 to 15 V, 0 to 10 kHz, the voltage output (S5) is 0 to +10 V and
voltage output (S4) is 0 to ±10 V, double polarity (A-phase is delayed after B-phase for
negative polarity).
6-188
6.9 F/V Converter (available soon)
• Incorrect cabling may cause a disaster such as electrical shock or fire. Only a qualified person should perform
cabling. Before touching the power supply circuit (e.g., for cabling after power on), be sure to turn off (i.e.,
open) the circuit breaker to prevent electrical shock.
Note that the smoothing capacitor is charged after turning off (i.e., opening) the circuit breaker and touching it
causes an electrical shock. Ensure that the charge lamp (CHARGE) of the inverter has gone off and that the DC
voltage of the inverter has lowered to a safety level using a tester.
• Do not use the product that is damaged or lacking parts to prevent an injury or damage.
Chap. 6
• Incorrect handling in installation/removal jobs could result in a broken product.
Install the MCA (separate installation) type with the connection terminal side down, near the inverter, and
connect the cables so that no noise will be applied to signals.
CONTROL OPTIONS
(1) For voltage output PG
OPC-VG1-FV
MCA-VG1-FV
S1 A-phase
S6 0V 5 to 15 V DC power supply
S3 B-phase PG
(provided by user)
S8 0V 0V
S5
S11 *1 SC1: 1-2 or 3-4 shorted
S4 Refer to "6.9.5 Adjustment
S10 *2 Method" for the details.
Figure 6.9.6
OPC-VG1-FV
MCA-VG1-FV
A-phase
S1
S7 A-phase
S6 0V 5V
DC power supply
B-phase PG
0V (provided by user)
S3
S9 B-phase
S8 0V SC1: 5-6 shorted
Figure 6.9.7
Note: The shielded wire is basically connected to the earth. However, if external induction noises greatly affects the
wire, connect it to 0 V to suppress the noise effect.
6-189
When using output from this printed board (OPC-VG1-FV or MCA-VG1-FV) to control the line speed or
motor speed (whichever prioritized) via FRENIC-VG, connect the voltage output terminal S4 to Ai1 (or
Ai2) and S10 to M (0V) on the inverter, and configure the parameter settings (*3) before use.
*1, *2 Output terminal specifications.
Refer to the "Hardware Specifications I/O Terminal Specifications" when using the option for other
purposes.
*3 Parameter setting example
(When inputting the line speed (F/V output) to Ai1 in controlling the line speed or motor speed
(whichever prioritized))
Refer to H53 in Chapter 4, Section 4.3 "Details of Function Codes" and perform the following
settings:
1. Set E49 "Ai1 FUNC" to "11".
2. Set H53 "N - FB SEL" to "3".
3. If the gain adjustment for line speed is necessary, use E53 "Ai1 GAIN".
(3) Complementary explanation of PG output form
(3)-1 Voltage Output: Circuit to output from the collector side of the transistor earthed via
the emitter.
VCC
Output
0V
(3)-2 Line driver: Signals are output in the positive or negative phase. Applied to
high-speed transmission.
0V
(3)-3 Complementary: Constant-voltage output circuit with the emitter follower matched.
Applied to high-speed response and/or long-distance transmission.
VCC
Output
0V
6-190
6.10 Synchro Interface (available soon)
Chap. 6
CONTROL OPTIONS
• The synchro interface’s internal switches and knobs are pre-adjusted at the factory. Never touch knobs,
switches, or other adjustments other than those designed to be adjusted or set by the user.
• Place the MCA (standalone type) vertically with the connection terminals facing down near the inverter and
connect wiring so as to protect signals from noise. The MCA (standalone type) uses a separate power supply
(±15 V). You will need to provide a stabilized power supply (±15 V DC) since power is not supplied from the
FRENIC-VG.
6-191
6.10.2.2 Specifications
• The MCA (standalone type) uses a separate power supply (±15 V). You will need to provide a
stabilized power supply (±15 V DC) since power is not supplied from the FRENIC-VG.
6-192
6.10 Synchro Interface (available soon)
7.5
R3
23
70 R6
Connector (CN1)
OPC-VG1-SN
MCA-
170
195
210
VG1-SN
Motherboard
130
17-M3 1.2
6
Chap. 6
Terminal block 50 10 8 3 3
50 22.6 70 9
11-M3
Unit: mm Unit: mm
CONTROL OPTIONS
Figure 6.10.1 OPC-VG1-SN Figure 6.10.2 MCA-VG1-SN
External Dimensions External Dimensions
UH SY1 S1 S2 OPC-VG1-SN
V UL SY2 S3 S4 terminal block (11-M3)
S2
Potential auxiliary input M
(position voltage signal input) CH1
S1
UH Synchronous 3 VR1 VR4 2 3
50/60H 2 -1
rectification
1
UL 1 -1 S3
~ + M
V CH2
-1
SY1 VR +90
R1 R2
S1 3 -90 -1 S4
2 CH3
1 VR2
SY2 SC1
- 2 1
S3 P M S2
MVR3 2
S2 1 3 N
3
Synchro transmission
Internal block diagram
Figure 6.10.4 Internal Block Diagram
6-193
6.10.5 Adjustment method
• The synchro interface’s internal switches and knobs are pre-adjusted at the factory. Never touch knobs,
switches, or other adjustments other than those designed to be adjusted or set by the user.
Adjustment locations
VR3
VR2
SC1
VR1
123
CH3
CH2
CH1
VR4
UH SY1 S1 S2
V UL SY S3 S4
• Performing connection work in an inappropriate manner may result in electric shock, fire, or other damage.
Qualified electricians should carry out wiring. When touching electrical circuits, for example when performing
connection work after the unit has been energized, shut off the power supply’s circuit breaker to prevent
electric shock.
The smoothing capacitor remains charged even when the circuit breaker is shut off and will cause an electric
shock when touched. Verify that the inverter’s charge lamp (“CHARGE”) has turned off and use a tester or
other instrument to verify that the inverter’s DC voltage has fallen to a safe level.
Chap. 6
• Do not use products with damaged or missing parts. Doing so may result in bodily injury or damage.
• Inappropriate installation or removal of the product may cause damage to the product.
Place the MCA (standalone type) vertically with the connection terminals facing down near the inverter and
connect wiring so as to protect signals from noise.
CONTROL OPTIONS
• Install the controlled device so that the synchro transmitter’s output increases as the speed increases.
(The voltage output S4 provides the maximum compensation to increase the speed at positive polarity
[+10 V].) To change the polarity, change the SY1 and SY2 connections.
• When installing the synchro transmitter on a piece of machinery, adjust the angle so that the synchro
output is 0 V at the center of the synchro movable shaft’s maximum span of motion. After adjusting
the configuration with VR2 so that the voltage output (S4) is 10 V DC in the maximum
speed-increasing direction, verify that the voltage output (S4) is -10 V DC (±0.5 V) in the maximum
speed-decreasing direction.
• Refer to the following figures since the speed-increasing direction changes based on the location in
which the synchro transmitter is installed (relative to the inverter). (When performing winding control,
see Figure 6.10.6; when performing rewinding control, see Figure 6.10.7.)
B direction B direction
Inverter Inverter
unit unit
A direction Synchro A direction
Synchro
transmitter transmitter
OPC-VG1-SN OPC-VG1-SN
MCA-VG1-SN MCA-VG1-SN
6-195
6.11 DI Interface Card
6.11.1 Product overview
The OPC-VG1-DI option allows use of input including speed settings,
torque commands, torque current commands, and torque limits as 16-bit
digital data.
Two DI interface cards may be installed at once by choosing DIA or DIB
with a switch on each card. In this way, it is possible to perform control
with 16-bit digital input for speed settings and torque limits at the same
time.
(2) Sink/source
The input interface can be switched between current sink output (“sink”) and current source output
(“source”). Typically, sink interfaces are commonly used in Japan and the U.S. Such interfaces are
characterized by a voltage of 0 V when the signal is active. By contrast, source interfaces are often
used in Europe. In such interfaces, active signals result in a positive voltage. When the PLC
terminal is used with a circuit that manipulates the inverter’s built-in digital input terminals (FWD,
REV, X1 to 9), the OPC-VG1-DI cannot be used. Please contact Fuji for more information.
(3) I/O check function
Regardless of whether DIA or DIB has been selected, the state of each input signal can be checked
on the keypad and via the unit’s communications interfaces (RS-485, T-link, CC-Link, SX bus,
Fieldbus, UPAC, etc.).
6-196
6.11 DI Interface Card
Accessories
Flag (type: 20-pin 10120-3000PE by Sumitomo 3M Limited)
Housing (cover) (type: 20-pin 10320-52A0-008 by Sumitomo 3M Limited)
Spacers: 3
Screws (M3): 3
Chap. 6
Power supply harness (for 24 V power supply): 1
[Installation constraints]
(1) Supported option combinations
CONTROL OPTIONS
• Two DI interface cards may be installed at the same time as long as they are set as DIA and DIB.
Figure 6.11.1
FRENIC-VG FRENIC-VG
Figure 6.11.2
6-197
6.11.2.2 Specifications
• Failure to set the switches on the DI interface expansion card (SW1, SW2) correctly will prevent the system
from operating properly. Read information about the settings below and be sure to set the switches correctly.
Item Specifications
Name DI interface card
Type OPC-VG1-DI *SW1 is used to switch between the DIA and DIB settings.
No. of 16 contacts (4 bits × 4 digits)
contacts
Ground CM; common ground for all 4 contacts
Input
Photocoupler insulation
SW2 is used to switch between current sink output (sink) and current source output
Circuits
(SOURCE).
Flowing current per circuit: Approx. 3 mA
24 V
Power supply Power is supplied from the inverter’s printed circuit board. Connect the power supply harness
to CN24 or CN25 on the inverter.
Contact Contact
Required contact
capacity: 24 V DC,
CM SINK Required contact
capacity: 24 V DC,
CM SOURCE
approx. 3 mA approx. 3 mA
Figure 6.11.4
6-198
6.11 DI Interface Card
Item Specifications
Input data read period Values are read at a period of 1 ms and are locked when 2 consecutive readings agree.
Data latch function Input data hold based on the [DIA] and [DIB] contacts
Speed settings: Input is enabled by setting function code F01 or C25 to 6
(DIA) or 7 (DIB).
Torque commands: Input is enabled by setting function code H41 to 2 (DIA) or
3 (DIB).
Torque current commands: Input is enabled by setting function code H42 to 2 (DIA) or
Applications
3 (DIB).
Torque limit commands: Torque limit level 1 input is enabled by setting function
code F42 to 2 (DIA) or 3 (DIB).
Torque limit commands: Torque limit level 2 input is enabled by setting function
code F43 to 2 (DIA) or 3 (DIB).
Chap. 6
CONTROL OPTIONS
6-199
6.11.3 External dimension drawing
3-φ3.6
5.0
15.4
1 SW 2
1 5.0
A DIB DIA
OPC-VG1-DI CN1
85
104
EP 4218A
C
SINK SOURCE
PTC
D CN2
1
19
2 SW2
CN2
2 CN3 1
11
12
9.4
5 40
50
■Accessories
12.0
10.0
22.0 18.0
10120
3M
12.7
39.0
22.0
23.8
No. 1 pin
9.1
7.5
1.27
No. 11 pin
11.43
15°
6-200
6.11 DI Interface Card
• Performing connection work in an inappropriate manner may result in electric shock, fire, or other damage.
Qualified electricians should carry out wiring. When touching electrical circuits, for example when performing
connection work after the unit has been energized, shut off the power supply’s circuit breaker to prevent
electric shock.
The smoothing capacitor remains charged even when the circuit breaker is shut off and will cause an electric
shock when touched. Verify that the inverter’s charge lamp (“CHARGE”) has turned off and use a tester or
other instrument to verify that the inverter’s DC voltage has fallen to a safe level.
Chap. 6
• Do not use products with damaged or missing parts. Doing so may result in bodily injury or damage.
Inappropriate installation or removal of the product may cause damage to the product.
CONTROL OPTIONS
Function Function
Pin No. Name Pin No. Name
BINARY BCD BINARY BCD
[1] CM [11] CM
[2] DI0 20 = 1 1×100 = 1 [12] DI8 28 = 256 1×102 = 100
1 0 9
[3] DI1 2 =2 2×10 = 2 [13] DI9 2 = 512 2×102 = 200
2 0 10
[4] DI2 2 =4 4×10 = 4 [14] DI10 2 = 1024 4×102 = 400
3 0 11
[5] DI3 2 =8 8×10 = 8 [15] DI11 2 = 2048 8×102 = 800
[6] CM [16] CM
[7] DI4 24 = 16 1×101 = 10 [17] DI12 212 = 4096 1×103 = 1000
5 1 13
[8] DI5 2 = 32 2×10 = 20 [18] DI13 2 = 8192 2×103 = 2000
[9] DI6 26 = 64 4×101 = 40 [19] DI14 214 = 16384 4×103 = 4000
7 1 15
[10] DI7 2 = 128 8×10 = 80 [20] DI15 2 = 32768 Sign (ON: negative)
[17] [PB]
[16] SS,E E
Viewed from the plug’s soldered terminal [15]
[14]
[11]
OPC-VG1-DI
[10]
[9]
[8]
[7]
[6]
[5]
[4]
[3]
[2]
0V 0V
[1]
LSB LSB
6-201
6.11.5 Function codes
• Incorrect use of function code data may result in a hazardous state. Consequently, re-check data after finishing
setting and writing data.
Risk of accident
Installation of the DI interface card allows use of function codes o01 to o04. These function codes are not
normally (when the option had not been installed) displayed on the keypad.
Table 6.11.5
Parameter name
No. Setting range Setting description
Name Keypad display
0: Binary
o01 DIA function selection DIA FUNC 0, 1
1: BCD
0: Binary
o02 DIB function selection DIB FUNC 0, 1
1: BCD
o03 DIA BCD input setting BCD CMND A 99 - 7999
o04 DIB BCD input setting BCD CMND B 99 - 7999
[Setting method]
Set function codes X1 to X14 corresponding to the desired contact to 55 (DIA) or 56 (DIB) to assign data
latch operation. Then set the contact in question as follows:
On: Normal capture
Off: DI input hold (data is not captured, and the last data value before the contact was turned off)
6-202
6.11 DI Interface Card
(MSB) (LSB)
Converted data
20 19 18 17 15 14 13 12 10 9 8 7 5 4 3 2
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 2
0 1 0 0 1 1 1 0 0 0 1 0 0 0 0 0 20000
0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 32767
1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 -32768
1 1 0 0 1 1 1 0 0 0 1 0 0 0 0 0 -20000
Chap. 6
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 -2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -1
CONTROL OPTIONS
(2) Example input when o01 and o02 are set to BCD input
Values from -7,999 to 7,999 are valid.
Table 6.11.7
Thousands
Sign Hundreds place Tens place Ones place
place
6-203
6.11.5.3 Controlled variable input
(1) Speed settings
When using DI input to set the speed, set function code F01 or C25 (whichever is to be enabled)
according to the switch state (DIA or DIB). For example, to enable F01 on a card set to DIA, set F01 to 6.
Control inputs [N2/N1] are used to switch between F01 and C25.
Table 6.11.8
When set to binary input Set the maximum speed (F03) to 1,500 r/min.
20000
600 × = 8000(d)
To assign a speed setting of 1500
600 r/min. = 1F40(h)
= Input 0001_1111_ 0100_0000 (B) to the DI card.
20000
− 1000 × = −13333(d)
To assign a speed setting of 1500
-1000 r/min. = CBEB(h)
= Input 1100_1011_ 1100_1011( B) to the DI card.
BCD input is used in applications where the motor speed is converted to the machine speed. For example,
when a motor operating at 1,500 r/min. is connected to a machinery shaft via a 5:1 gear, the machinery
shaft will rotate at 300.0 r/min. DI input of 3,000 while using a BCD setting (o03 or o04) of 3,000 with
these function codes would result in rotation of 300.0 r/min. (1,500 r/min. for the motor).
Table 6.11.9
Table 6.11.10
When set to binary input The torque scale uses the value 10,000 to represent 100%.
10000
70 × = 7000(d)
100
To assign 70% torque
= 1B58(h)
= Input 0001_1011_0101_1000(B) to the DI card.
10000
− 25 × = −2500(d)
100
To assign -25% torque
= F63C(h)
= Input 1111_0110_ 0011_1100( B) to the DI card.
6-204
6.11 DI Interface Card
• When using DI input as the speed setting and torque, install two cards for use as DIA and DIB. When the unit
is configured so that the same DI input is used as both the speed setting and the torque, the torque setting takes
priority.
Example: When the function code F01 (speed setting N1) is set to 6 (DIA) and the function code H41 (torque
command selection) is set to 2 (DIA), the inverter’s internal controlled variable for the speed setting
will be calculated using the torque command formula.
Chap. 6
CONTROL OPTIONS
6-205
6.11.6 Check functions
6.11.6.1 Option installation check
You can check on the keypad whether the DI interface card is set OP―A:VG1-DIA
to DIA or DIB. OP-B:
OP-C:
From the Operating Mode screen, go to the Program Menu
screen and select “4. I/O check.” Use the and keys to ∧∨ÆPAGE SHIFT 9
switch screens and check the screen corresponding to the DI
interface card.
For more information, see the section on keypad operation.
If the card is set to DIA, will change to on the LCD screen, as shown in the sample to the right.
6-206
6.12 DIO Expansion Card
If DIOA is selected:
If DIOA is selected, four DI points and eight DO points will be available. In that
case, the control functions of the FRENIC-VG will be available as well. These
Chap. 6
control functions include input control functions, such as coast-to-stop command,
multistep speed change, servo lock functions, and output control functions, such
as speed agreement and running functions.
CONTROL OPTIONS
If DIOB is selected:
If DIOB is selected, 16 DI points and 10 DO points will be available. These I/O points are operable
through an UPAC option. That is, these I/O will be operable on user programs written with an UPAC
option.
The I/O control of DIOB cards mounted to other inverters will be possible if a terminal block supporting
high-speed serial communication is mounted in addition to the UPAC option.
(3) Sink/Source
The I/O interface block allows the section of current sink output (hereinafter referred to as SINK) and
current source output (hereinafter referred to as SOURCE).
The output interface block allows bi-directional power connections.
Interfaces in general often used in Japan and the United States has SINK output. This output is set to 0 V
with signals activated. Interfaces often used in Europe has SOURCE output. This output is set to +V with
signals activated.
OPC-VG1-DIO expansion cards will not be available if a PLC terminal is used for the circuit in control of
the built-in digital input pins (FWD, REV, and X1-9) of the FRENIC-VG. For details, contact your Fuji
Electric representative.
6-207
(6) UPAC function
Optional I/O points will be operable through the program for the UPAC option if DIOB is selected.
Optional I/O points will be operable in the same manner if DIOA is selected. Therefore, up to 20 DI
points and 18 DO points will be operable if two DIO expansion cards as options are used and one of the
expansion cards is set to DIOA and the other one is set to DIOB. This means that the operation of up to
31 DI points and 23 DO points will be available to a single FRENIC-VG unit with consideration of the
number of built-in I/O points.
The two DIO expansion cards mounted cannot be both set to DIOA or DIOB. If such settings are made,
operating procedure alarm er6 will result.
• An UPAC option will be required if an optional DIO expansion card is set to DIOB (16 DI points and 10 DO
points). The standard I/O functions of the FRENIC-VG will be available if the optional DIO expansion card is
set to DIOA.
An optional DIO expansion card for the FRENIC-VG incorporates a hardware switch (SW1), with which
DIOA or DIOB will be selectable according to the application.
Model legend: OPC-VG1-DIO
Accessories
Plug (Model: Sumitomo 3M's 10136-3000VE for 36 pins)
Housing (Model: Sumitomo 3M's 10336-52F0-008 for 36 pins)
Spacer: 3
Screw (M3): 3
[Mounting restrictions]
(1) Mountable combinations
• Two optional DIO expansion cards will be mountable if one of them is set to DIOA and the other
one is set to DIOB.
• Use the optional UPAC card as well in the case of making DIOB settings.
Figure 6.12.1
6-208
6.12 DIO Expansion Card
FRENIC-VG FRENIC-VG
Reserved Reserved
Figure 6.12.2
Chap. 6
6.12.2.2 Specifications
CONTROL OPTIONS
• The system will not operate normally if settings for the switches (SW1 and SW2) on the optional expansion
cards are wrong. Refer to the following settings and make correct settings.
Specification
Item
DIOA DIOB (dedicated to UPAC)
Name DIO expansion card
Model OPC-VG1-DIO *DIOA or DIOB is selected with SW2.
Number of 4 (X11-X14) 16 (X21-X36)
points
Ground CM: Ground common to all the four points.
Input
Photocoupler-insulated circuit
Circuit SW1 is used to select current sink output (SINK) or current source output (SOURCE).
Rated continuous current per circuit: Approximately 3 mA
Number of 8 (Y11-Y18) 10 (Y21-Y30)
points
Output
6-209
(1) PCB switch
Figure 7-41 shows approximate positions of the switches seen from SW2
X11 X11
Necessary
contact capacity:
CM SINK Necessary
contact capacity:
CM SOURCE
3 mA at 24 VDC 3 mA at 24 VDC
Figure 6.12.4
6-210
6.12 DIO Expansion Card
Y11 Y11
CME CME
Power supply voltage: 28 V max. Power supply voltage: 28 V max.
Continuous current: 50 mA max. CEM is isolated from CM. Continuous current: 50 mA max. CEM is isolated from CM.
Figure 6.12.5
As shown in Figure 6.12.5, connect a surge-absorbing diode to both ends of the excitation coil when
connecting the control relay.
Chap. 6
Table 6.12.3 Software Specifications
Item Specification
Read Data is read at 1-ms cycles and determined if the data consecutively read twice
CONTROL OPTIONS
cycle coincides.
Input data
Function Possible if DIOA is used. See table 6.12.6.
allocation
Refresh Refreshed at 1-ms cycles.
cycle Some output functions may be refreshed at cycles longer than 1 ms.
Output data
Function Possible if DIOA is used. See table 6.12.7.
allocation
6-211
6.12.3 Dimensions
OPC-VG1-DIO
Accessories
17.0
14.0
32.2 18.0
10136
3M
12.7
32.2
39.0
Pin no. 1
23.8
9.1
7.5
1.27
Pin no. 19
21.59
15°
6-212
6.12 DIO Expansion Card
• Improper connections may result in disasters, such as electric shocks or fires. Qualified electricians should
carry out wiring. Turn OFF the breaker on the power supply side for electric shock prevention in the case of
touching the electric circuit during connection work.
Do not touch the smoothing capacitors soon after the breaker is turned OFF, because the smoothing capacitors
will store charge for a while and an electric shock will be received. Check with a multimeter that the DC
voltage on the inverter is low enough after the CHARGE lamp of the inverter is turned OFF.
• Do not use the product that is damaged or lacking parts. Otherwise, injury and damage may result.
Incorrect handling in installation/removal jobs could cause a failure.
Chap. 6
6.12.4.1 Basic schematic diagram (DIOA)
CONTROL OPTIONS
Table 6.12.4 shows the plug pin arrangement.
Figure 6.12.4
Pin no. Name Function Pin no. Name Function
[1] CM Common (M24) [13] Y11 Control output Y11
[2] X11 Control input X11 [14] Y12 Control output Y12
[3] X12 Control input X12 [15] Y13 Control output Y13
[4] X13 Control input X13 [16] Y14 Control output Y14 19 21 23 25 27 29 31 33 35
[5] X14 Control input X14 [17] Y15 Control output Y15 20 22 24 26 28 30 32 34 36
1 3 5 7 9 11 13 15 17
[6] CM Common (M24) [18] CME Output common 2 4 6 8 10 12 14 16 18
[7]-[12] - Not connected [19]-[30] - Not connected
[31] Y16 Control output Y16 Viewed from the soldered pin side of the plug
[32] Y17 Control output Y17
[33] Y18 Control output Y18 Figure 6.12.8
[34],[35] - Not connected
[36] CME Output common
[CM]
SS,E E
Y11 [13]
Y12 [14]
Y13 [15]
Y14 [16]
Y15 [17]
Y16 [31]
Y17 [32]
Y18 [33]
Note: The shielded wire should be basically earthed. If [CME]
[18]
Figure 6.12.9
6-213
6.12.4.2 Basic schematic diagram (DIOB)
Only the use of the OPC-VG1-UPAC as another option (available soon) will make it possible to operate
the I/O points of the DIO expansion card.
Table 6.12.5 shows the plug pin arrangement.
Figure 6.12.5
Pin no. Name Function Pin no. Name Function Main power supply
FRENIC-VG MOTOR
3-phase power supply
[1] CM Common (M24) [13] Y21 Control output Y21 50/60 Hz U U
L1/R
V V
[2] X21 Control input X21 [14] Y22 Control output Y22 L2/S
W W
M
L3/T
[3] X22 Control input X22 [15] Y23 Control output Y23 [TH1]
NTC thermistor
[CM] [1]
[THC]
[4] X23 Control input X23 [16] Y24 Control output Y24 [X21] [2]
[X22] [3] [PGP]
[5] X24 Control input X24 [17] Y25 Control output Y25 [X23] [4] [PGM]
PG
[X24] [5] [PA]
[6] CM Common (M24) [18] CME Output common
[CM] [6] [PB]
[7] X25 Control input X25 [31] Y26 Control output Y26 [X25] [7] SS,E E
[X26] [8]
[8] X26 Control input X26 [32] Y27 Control output Y27 [X27] [9]
[X28] [10]
[9] X27 Control input X27 [33] Y28 Control output Y28 [CM] [19]
[10] X28 Control input X28 [34] Y29 Control output Y29 [X29] [20]
[X30] [21]
OPC-VG1-DIO,SW2=DIOB
[11] - Not connected [35] Y30 Control output Y30 [X31] [22]
[X32] [23]
OPC-VG1-UPAC
[12] - Not connected [36] CME Output common [CM] [24]
[X33] [25]
[19] CM Common (M24)
[X34] [26]
[20] X29 Control input X29 [X35] [27]
[X36] [28]
[21] X30 Control input X30
Y21 [13]
[22] X31 Control input X31
Y22 [14]
19 21 23 25 27 29 31 33 35
20 22 24 26 28 30 32 34 36
1 3 5 7 9 11 13 15 17
2 4 6 8 10 12 14 16 18 Figure 6.12.10
Figure 6.12.11
Note: The shielded wire should be basically earthed. If strong inductive noise interferes with the FRENIC-VG,
however, the influence of the noise may be suppressed by connecting the shielded wire to the 0-V line.
6-214
6.12 DIO Expansion Card
• A dangerous condition may result if a mistake is made in function code data. Check the data again after the
data is set and entered.
Otherwise, an accident could occur.
Chap. 6
4,5 ASR, Acceleration and deceleration selection (4 [RT1, RT2] 32 H42 [Torque current command] cancel [H42-CCL]
steps)
6 Self hold selection [HLD] 33 H43 [Magnetic flux reference] cancel [H43-CCL]
7 Coast-to-stop command [BX] 34 F40 [Torque limiting mode 1] cancel [F40-CCL]
8 Error reset [RST] 35 Torque limiting (level 1 or level 2 selection) [TL2/TL1]
CONTROL OPTIONS
9 External alarm [THR] 36 Bypass [BPS]
10 Jogging operation [JOG] 37,38 Torque bias command 1/2 [TB1, TB2]
11 Speed setting N2/Speed setting N1 [N2/N1] 39 Drooping selection [DROOP]
12 Motor M2 selection [M-CH2] 40 Ai1 zero-hold [ZH-AI1]
13 Motor M3 selection [M-CH3] 41 Ai2 zero-hold [ZH-AI2]
14 DC braking command [DCBRK] 42 Ai3 zero-hold (AIO optional function) [ZH-AI3]
15 ACC/DEC zero-clear command [CLR] 43 Ai4 zero-hold (AIO optional function) [ZH-AI4]
16 UP/DOWN setting creeping speed change [CRP-N2/N1] 44 Ai1 polarity changeover [REV-AI1]
17 UP/DOWN setting UP command [UP] 45 Ai2 polarity changeover [REV-AI2]
18 UP/DOWN setting DOWN command [DOWN] 46 Ai3 polarity changeover (AIO optional [REV-AI3]
function)
19 Keypad editing permit command (data [WE-KP] 47 Ai4 polarity changeover (AIO optional [REV-AI4]
changeable) function)
20 PID control cancel [KP/PID] 48 PID output reverse operation selection [PID-INV]
21 Forward/Reverse operation selection [IVS] 49 PG alarm cancel [PG-CCL]
22 Interlock (52-2) [IL] 50 Undervoltage cancel [LU-CCL]
23 Link editing permit command [WE-LK] 51 Ai torque bias hold [H-TB]
24 Link operation selection [LE] 52 STOP1 (decelerates to stop in normal [STOP1]
controlled stop time)
25 Universal DI [U-DI] 53 STOP2 (decelerates to stop in controlled stop [STOP2]
time 4)
26 Starting characteristic selection [STM] 54 STOP3 (decelerates to stop with maximum [STOP3]
braking torque)
27 Synchronized operation command (PG (PR) [SYC] 55 DIA data latch [DIA]
optional function)
28 Zero-speed lock command [LOCK] 56 DIB data latch [DIB]
29 Pre-excitation command [EXITE] 57 Multiplex system cancel [MT-CCL]
30 Speed command limiting cancel [N-LIM] 58-67 Custom Di1-Di10 [C-DI1-10]
6-215
(2) Output
The following functions can be set freely to eight digital output pins (Y11 to Y18).
The functions are set with functions codes E20 through E27.
Table 6.12.7
Set value Function Symbol Set value Function Symbol
0 Running [RUN] 20 Alarm content [AL2]
1 Speed provided [N-EX] 21 Alarm content [AL4]
2 Speed agreement [N-AG] 22 Alarm content [AL8]
3 Speed equivalence [N-AR] 23 Cooling fan running [FAN]
4 Speed detection 1 [N-DT1] 24 Auto-restart function running [TRY]
5 Speed detection 2 [N-DT2] 25 Universal DO [U-DO]
6 Speed detection 3 [N-DT3] 26 Cooling fin overheat early warning [INV-OH]
7 Undervoltage stopping [LU] 27 Synchronous control completion [SY-C]
8 Torque polarity detection [B/D] 28 Life early warning [LIFE]
(braking/driving)
9 Torque limiting [TL] 29 Acceleration [U-ACC]
10 Torque detection 1 [T-DT1] 30 Deceleration [U-DEC]
11 Torque detection 2 [T-DT2] 31 Inverter overload early warning [INV-OL]
12 Keypad panel operation [KP] 32 Motor overheating early warning [M-OH]
13 Stopping [STOP] 33 Motor overload early warning [M-OL]
14 Operation preparation completion [RDY] 34 DB overload early warning [DB-OL]
15 Magnetic flux detection signal [MF-DT] 35 Transmission error [LK-ERR]
16 Motor M2 selection state [SW-M2] 36 Response load control limiting [ANL]
17 Motor M3 selection state [SW-M3] 37 Response load control calculation [ANC]
18 Brake release signal [BRK] 38 Analog torque bias holding [TBH]
19 Alarm content [AL1] 39-48 Custom Do1-Do10 [C-DO1-10]
* Refer to Chapter 4 for set values, functions, and symbols other than the above.
Function Codes
The following function codes are used to allocate I/O functions.
Table 6.12.8
Parameter name
No. Setting range Description
Name Keypad display
E10 X11 function selection X11 FUNC 0-76
E11 X12 function selection X12 FUNC 0-76
See Chapter 4
E12 X13 function selection X13 FUNC 0-76
E13 X14 function selection X14 FUNC 0-76
E20 Y11 function selection Y11 FUNC 0-81
E21 Y12 function selection Y12 FUNC 0-81
E22 Y13 function selection Y13 FUNC 0-81
E23 Y14 function selection Y14 FUNC 0-81
See Chapter 4
E24 Y15 function selection Y15 FUNC 0-81
E25 Y16 function selection Y16 FUNC 0-81
E26 Y17 function selection Y17 FUNC 0-81
E27 Y18 function selection Y18 FUNC 0-81
6-216
6.12 DIO Expansion Card
Table 6.12.9
Direction
Type
Area
Chap. 6
Address No Name Data category
CONTROL OPTIONS
%IW1.13 14 INV1 DI control of INV1 (DIOB option; 16 bits) Data category; 26 W The UPAC is in DI
INV12,3,4,5,6→UPAC
control of INV1
%IW2.13 14 INV2 DI control of INV2 (DIOB option; 16 bits) Data category; 26 W
through INV6. Used
%IW3.13 14 INV3 DI control of INV3 (DIOB option; 16 bits) Data category; 26 W by INV1 through
%IW4.13 14 INV4 DI control of INV4 (DIOB option; 16 bits) Data category; 26 W INV6.
%QW1.41 24 INV1 DO control of INV1 (DIOB option; 10 bits) Data category; 27 W UPAC→INV1,2,3,4,5,6 The UPAC is in DO
control of INV1
%QW2.41 24 INV2 DO control of INV2 (DIOB option; 10 bits) Data category; 27 W
through INV6. Used
%QW3.41 24 INV3 DO control of INV3 (DIOB option; 10 bits) Data category; 27 W by INV1 through
%QW4.41 24 INV4 DO control of INV4 (DIOB option; 10 bits) Data category; 27 W INV6.
6-217
6.12.6 Check function
6.12.6.1 Mounting check on optional cards
When an optional DIO expansion card is mounted, it will be OP―A:VG1-DIOA
possible to check with the keypad whether the optional DIO OP-B:
expansion card is set to DIOA or DIOB. OP-C:
Go to the Program Menu screen from the Operation Mode ∧∨ÆPAGE SHIFT 9
screen and select “4. I/O CHECK”. Select the screen with the
UP and DOWN keys ( and ) and check the screen
corresponding to the optional DIO expansion card.
For details, refer to the information provided in this manual on
how to operate the keypad.
As shown in the LCD screen example on the right-hand side, the corresponding number will be
highlighted ( → ) if DIOA is set.
6-218
6.13 AIO Expansion Card
Chap. 6
functions include auxiliary speed setting 1, torque bias, torque command, and
magnetic flux reference functions and analog output functions include
speedometer, torque meter, torque current meter, and line speed detection
functions.
CONTROL OPTIONS
(2) Covering a shortage of analog I/O points
Apply the OPC-VG1-AIO to a system employing the UPAC (available soon) or control system that uses
the built-in PID control of the inverter if the number of built-in analog I/O points is insufficient.
In the case of using the WPS-VG1-TEN in tension control, for example, the three built-in points of the
FRENIC-VG will be all occupied for line speed, tension setting, and tension detection purposes. This
expansion card will be required if the user wants to add one more point to such a system.
If the system, however, uses the OPC-VG1-SN as an optional synchronous interface for dancer control,
this expansion card cannot be used due to the mounting limits on the analog option. Furthermore, if the
built-in PID control of the inverter is used, the PID command (for process settings) and PID feedback
amount (process amount) will occupy Ai1 and Ai2. This expansion card will be required if the user wants
to add a point, e.g., a PID correction gain, to the system.
6-219
6.13.2 Models and specifications
6.13.2.1 Models
• Only a single optional AIO expansion card can be mounted on the control PCB. The optional AIO expansion
card cannot be mounted if an OPC-VG1-SPGT or other optional (FV or SN) analog card is already mounted.
Accessories
Spacer: 3
Screw (M3): 3
Power supply harness (±15 V power supply): 1
[Mounting restrictions]
FRENIC-VG
(1) Combinations not mountable Reserved
Reserved
6-220
6.13 AIO Expansion Card
6.13.2.2 Specifications
• The built-in variable resistors (VR1 and VR2) of the optional AIO expansion card are adjusted before shipping.
Never touch the variable resistors.
Chap. 6
Output
Ground [M] (internally connected to built-in control terminal [M] of the card)
Output voltage: 0 to ±10 VDC; resolution: 12 bits (signed)
Circuit
Output impedance: 3 kΩ min.
±15 V
CONTROL OPTIONS
Power supply Power is supplied through the PCB of the FRENIC-VG. Connect the power supply
harness to CN12 of the FRENIC-VG.
VR1 and VR2 These variable resistors are adjusted before shipping. Never touch them.
6-221
(1) Input
Two analog input points ([Ai3] and [Ai4]) can be freely set to the following functions.
The functions are set with functions codes E51 through E52. Ai3 takes precedence if the same function is
set to both [Ai3] and [Ai4]. [Ai1] takes precedence if the same function is set to [Ai1] through [Ai4].
(2) Output
Two analog output points ([AO4] and [AO5]) can be freely set to the following functions.
The functions are set with functions codes E72 and E73.
6-222
6.13 AIO Expansion Card
6.13.3 Dimensions
Chap. 6
See
注2note 2
CONTROL OPTIONS
See
注1note 1
Figure 6.13.2
6-223
6.13.3.1 Specifications
Refer to Section 6.1.4 "Installing internal options (OPC-VG1-□□)” before performing wiring or
connection work.
• Improper connections may result in disasters, such as electric shocks or fires. Qualified electricians should
carry out wiring. Turn OFF the breaker on the power supply side for electric shock prevention in the case of
touching the electric circuit during connection work.
Do not touch the smoothing capacitors soon after the breaker is turned OFF, because the smoothing capacitors
will store charge for a while and an electric shock will be received. Check with a multimeter that the DC
voltage on the inverter is low enough after the CHARGE lamp of the inverter is turned OFF.
• Do not use the product that is damaged or lacking parts. Otherwise, injury and damage may result.
Incorrect handling in installation/removal jobs could cause a failure.
[Ai4]
OPC-VG1-AIO
[AO4]
Analog output 4
[AO5]
Analog output 5
[M]
[CN2]
[CN12]
E
(G)
Figure 6.13.3
6-224
6.13 AIO Expansion Card
• A dangerous condition may result if a mistake is made in function code data. Check the data again after the
data is set and entered.
Otherwise, an accident could occur.
• The keypad will not display any optional function codes of the optional AIO expansion card (i.e., E51, E52,
E55, E56, E59, E60, E63, E64, E67, E68, E72, E73, E77, E78, E82, E83, E103, E104, E107, or E108) unless
the optional AIO expansion card is mounted. These optional function codes will be displayed only after the
optional expansion card is mounted.
Function codes E51, E52, E55, E56, E59, E60, E63, E64, E67, E68, E72, E73, E77, E78, E82, E83, E103,
Chap. 6
E104, E107, and E108 will be operable with this optional expansion card mounted.
The keypad will display these function codes with the optional AIO expansion card mounted. Otherwise,
the keypad will not display the functions.
CONTROL OPTIONS
Table 6.13.5
Parameter name
No. Setting range Description
Name Keypad display
E51 Ai3 function selection Ai3 FUNC 0-27
E52 Ai4 function selection Ai4 FUNC 0-27
E55 Ai3 gain setting GAIN Ai3 -10.000-10.000 (times)
E56 Ai4 gain setting GAIN Ai4 -10.000-10.000 (times)
E59 Ai3 bias setting BIAS Ai3 -100.0-100.0(%)
E60 Ai4 bias setting BIAS Ai4 -100.0-100.0(%)
E63 Ai3 filter setting FILTER Ai3 0.000-0.500(s)
E64 Ai4 filter setting FILTER Ai4 0.000-0.500(s)
E67 Increment/decrement A/D-L-Ai3 0.00-60.00(s)
limiter (Ai3)
E68 Increment/decrement A/D-L-Ai4 0.00-60.00(s)
limiter (Ai4) See Chapter 4
E72 AO4 function selection AO4 FUNC 0-40
E73 AO5 function selection AO5 FUNC 0-40
E77 AO4 gain setting GAIN AO4 -100.00-100.00 (times)
E78 AO5 gain setting GAIN AO5 -100.00-100.00 (times)
E82 AO4 bias setting BIAS AO4 -100.0-100.0(%)
E83 AO5 bias setting BIAS AO5 -100.0-100.0(%)
E84 AO1-5 filter setting FILT AO1-5 0.000-0.500(s)
E103 Ai3 offset Ai3 OFSET -100.00-100.00(%)
E104 Ai4 offset Ai4 OFSET -100.00-100.00(%)
E107 Ai3 dead zone Ai3 BLIND 0.00-10.00(%)
E108 Ai4 dead zone Ai4 BLIND 0.00-10.00(%)
6-225
6.13.5 Check function
(1) Optional Module Mounting Check
It is possible to check with the keypad whether the optional AIO expansion card is correctly mounted.
Go to the Program Menu screen from the Operation Mode
OP―A:VG1-AIO
screen and select “4. I/O CHECK.” OP-B:
Select the screen with the UP and DOWN keys ( and OP-C:
)
and check the screen corresponding to the optional AIO ∧∨ÆPAGE SHIFT 9
expansion card.
For details, refer to the information provided in this manual on
how to operate the keypad.
As shown in the LCD screen example on the right-hand side,
the corresponding number will be highlighted ( → ) if it is
correctly mounted.
The 7-segment LED indicator will display the current analog F/DÆLED SHIFT
input status in percentage.
Analog input gain and bias settings can be made by referring to
the LED indicator.
(The LED indicator will not display any analog output status).
6-226
6.14 Optional PG Changeover Card (available soon)
Main Applications
• Multi-winding motor drive
Chap. 6
• Driving of a number of motors with a single inverter.
CONTROL OPTIONS
6.14.2.1 Model
Model legend: MCA-VG1-CPG
6.14.2.2 Specifications
Table 6.14.1 Hardware Specifications
Item Specification
Name PC Changeover Card
Changeover Selection of either NTC or PG signal with the SEL terminal.
signal
PG signal 15-V complementary output
NTC signal Analog signal at 0 to 10 V
Current 80 mA max. at 24 V
consumption
6-227
6.14.3 Dimensions
質量:1.5kg
Mass: 1.5 kg
Screw size: M3
Figure 6.14.2 Terminal Arrangement
• Make sure that no foreign substances, such as lint, paper, wood chips, dust, or scrap metal will penetrate into
the unit.
Otherwise, a fire may result.
6-228
6.14 Optional PG Changeover Card (available soon)
• Improper connections may result in electric shocks or fires. Qualified electricians should carry out wiring. Turn
OFF the breaker on the power supply side for electric shock prevention in the case of touching the electric
circuit during connection work.
Do not touch the smoothing capacitors soon after the breaker is turned OFF, because the smoothing capacitors
will store charge for a while and an electric shock will be received. Check with a multimeter that the DC
voltage on the inverter is low enough after the CHARGE lamp of the inverter is turned OFF.
• Do not use the product that is damaged or lacking parts. Otherwise, injury and damage may result.
Incorrect handling in installation/removal jobs could cause a failure.
Chap. 6
There are terminal blocks under the lower part of the unit (see figure 6.14.1 and figure 6.14.2). Wire the
terminal blocks with the following items kept on mind.
CONTROL OPTIONS
Make sure that the terminal blocks are wired as shown in figure 6.14.3. Prepare a circuit that switches
over the main circuit wires (U, V, and W) in synchronization with the SEL contacts. Use crimp terminals
with high connection reliability to wire the terminals. Check the following items on completion of wiring
work.
a. Check that the wires are connected correctly.
b. Check that no wires are left unconnected.
c. Check that no terminals or wires are short-circuited or resulting in ground faults.
6-229
Basic Schematic Diagram
Note: The shielded wire should be basically earthed. If strong inductive noise interferes with the FRENIC-VG,
however, the influence of the noise may be suppressed by connecting the shielded wire to the 0 V line.
*1 The above example shows the following allocation of digital input (X1) and transistor output (Y1).
Table 6.14.2
Function code Function name Set value Description Operation
E01 X1 function 12 Motor M2 selection Select motor 2 with the SW turned ON.
selection
E15 Y1 function 16 Motor M2 selection state Turn ON the SEL with the SW turned
selection ON.
*2 Prepare a different circuit so that the main circuit wires will be switched over with the coil (SEL) as shown
below.
Table 6.14.3
SW SEL MC1 MC2 Motor selection
OFF OFF ON OFF 1
ON ON OFF ON 2
6-230
6.14 Optional PG Changeover Card (available soon)
• No functions are incorporated to change over the motor power wires (U, V, and W). Use a magnetic contactor
Chap. 6
(MC) to change them over externally.
• Never make connection changes while the motor during conduction.
Otherwise, the motor may go out of control or the inverter may malfunction.
CONTROL OPTIONS
• The PG signal common terminal (PGM) and thermistor common terminal (THC) are isolated from each other.
Do not short-circuit them with external wires.
• Do not use more than one unit to change over three or more motors. (The power supply to the PG is not
changed over. Therefore, the current may exceed the PG current capacity limit of the inverter.)
Otherwise, the inverter may be damaged.
6-231
6.15 E-SX Bus Interface Card
6.15.1 Product overview
This option card is used to control the FRENIC-VG
from the Fuji Programmable Logic Controller
MICREX-SX SPH3000MM via the E-SX bus.
Main uses
The following can be performed from the option card.
Input of run, stop, and other signals: FWD, REV, X1 - X9, X11 - X14, RST
Speed command and torque command settings: 16-bit binary data
Operation status monitor (bit data)
Running forward, running reverse, during DC breaking or during pre-excitation, inverter shutdown,
braking, DC link established, torque limiting, output current limiting, during acceleration, during
deceleration, alarm relay, remote/local, write error from link, data writing (processing) in progress
Motor speed / torque monitor: 16-bit binary data
Operation status monitor (word data)
(Speed command, output frequency, torque command, output current, output voltage, cumulative run
time, etc.)
Referencing/changing function codes
The tact cycle of the PLC (SPH3000MM) and the control cycle of the inverter can be synchronized
by E-SX bus.*1
Toggle monitor control enables monitoring of whether the mutual functioning of the host device and
inverter is normal.
*1 For synchronization, refer to "6.15.10 Synchronization of E-SX bus tact cycle and inverter control cycle".
Accessories
Spacers: 4
Screws (M3): 2
6-232
6.15 E-SX Bus Interface Card
6.15.2.2 Specifications
If the rotary switches (SW1, 2) on the option are not set correctly, the system will not operate properly. Set as
indicated below, taking care to ensure that all settings are correct.
Set the rotary switches (SW1, 2) on the option with the inverter power OFF.
Item Specifications
Name E-SX Bus Interface Option
Transmission specifications E-SX bus slave, I/O transmission
Transmission speed 100 Mbps
Distance between stations Maximum 100 m
Total extension distance Maximum 1,000 m
Chap. 6
E-SX bus consumption Normal operation: Maximum 6 mA, bypass operation (inverter power OFF):
current Maximum 93 mA
Number of words occupied 16 words (I area 8 words / Q area 8 words)
CONTROL OPTIONS
in transmission
Terminals / bus cable IN, OUT / E-SX bus cable *NU1C-P3 (0.3 m) - NU1C-A0 (100 m)
Rotary switches RSW 1, 2 Station address setting, any station address from 1 to 283 can be assigned.
Status display LED Status of local station (running/error) is indicated by LED
RUN, ERR
F012 F012
AB E
AB E
CD
3 456
3 456
SW1 SW2
* Set the same address as the E-SX bus address set in the MICREX-SX system definitions. The address assigned
from MICREX-SX will be the actual E-SX bus address, so this may differ from the set values of these rotary
switches. (This can be checked in Function Code U13 "SX Bus Address Monitor".)
* When multiple units are used, make sure that duplicate E-SX bus addresses are not set.
* The factory defaults are SW1 = 0, SW2 = 0 (station address 00 (h)). In this case, the station address set in the
"Expert (D300win)" support tool system definitions is set (no degenerate system startup). If there is degenerate
system startup, a heavy alarm will occur on the MICREX-SX.
* SW1 and SW2 settings are detected during "power on" and "reset" of the E-SX bus (MICREX-SX).
6-233
(2) Status display LED RUN, ERR
The status of the local station (running/error) is indicated by the RUN/ERR LED on the option board.
The option determines the status of the local station, which is a slave station, and thus this may differ
from the RUN/ALM status displayed on the MICREX-SX CPU.
Item Specifications
Data update cycle (*1) Minimum 250 μs
Run command Run forward and reverse commands, alarm reset command, X1 to X14 commands
Speed/torque
1-word data
Oper command
ation Bit data of running, braking, torque limiting, alarm relay and other signals
Operation status
output Return speed (1 word), torque output (1 word), current return position (2 words)
(supported in near future)
Option function codes o30, o31, U11 to U13
er4 : Network error (E-SX bus error) (*2)
*Light alarm: er4 alarm action can be set with o30, o31.
*Heavy alarm: Immediate er4 alarm.
arf : Toggle error (*3)
Protective functions The 2-bit signals sent by the PLC, toggle signal 1 TGL1 and toggle signal 2
TGL2, are monitored, and this error occurs if the specified change pattern is
not received before the time set in H144 elapses.
are : E-SX bus tact synchronization error (*4)
Occurs when synchronization of the E-SX tact cycle and inverter control cycle is
lost due to noise or other factors.
*1 The data update cycle depends on the carrier frequency setting, E-SX bus tact cycle of the MICREX-SX, and
task cycle of the application program.
*2 For light and heavy alarms, refer to "6.15.6 Protective operations".
*3 For details on toggle signals and toggle errors, refer to "TGL1" and "TGL2" in the explanation of E01 to E13 in
Chapter 4, Section 4.3 "Details of Function Codes." The toggle pattern for ON/OFF of TGL1 and TGL2 must
be created in the MICREX-SX program.
*4 For E-SX bus tact synchronization errors (are ), refer to Section 6.15.10 "Synchronization of E-SX bus tact
cycle and inverter control cycle."
6-234
6.15 E-SX Bus Interface Card
Chap. 6
CONTROL OPTIONS
(Unit: mm)
Figure 6.15.2 Option Print Board Outline Drawings
F0 1 F0 1
2 2
A BCDE
A BCDE
3 45
3 456
78 9 78 9
6
SW1 SW2
ERR
RUN
青
Blue 黄
Yellow
6-235
6.15.4 Basic connections
Perform the wiring and connection work as explained in Section 6.1.4 "Installing internal options
(OPC-VG1-□□)."
Risk of electric shock, fire, and other hazards if improper wiring work is performed. Only a qualified
electrician should make the connections. If it is necessary to touch electrical circuits to make connections after
the power has been connected, switch the power breaker to the OFF (open) position to prevent electric shock.
Even when the breaker is OFF (open), the smoothing capacitor is charged and will cause electric shock if
touched. Make sure the inverter CHARGE lamp is off and use a tester to verify that the DC voltage of the
inverter has fallen to a safe level.
The E-SX bus voltage is supplied from the PLC power module. Before installing or removing this option,
make sure that the MICREX-SX power and inverter power are OFF.
Do not use a product if parts are damaged or missing. Risk of injury and damage.
Improper work when installing or removing the product may cause product damage.
(2) Before performing work, make sure that both the MICREX-SX and the inverter are powered OFF.
(3) For the E-SX bus cable wiring, the main circuit wires of the inverter should be kept as far away as
possible (at least 30 cm) from other power lines to prevent malfunctioning due to noise. Never
insert in the same duct.
(4) Connect the wiring of the E-SX bus cable from OUT to IN on the SPH3000MM, or from IN to
OUT. Communication is not possible with an OUT-OUT or IN-IN connection, and thus the system
will not operate. Connection of a terminating connector is prohibited. Never connect a terminating
connector.
6-236
6.15 E-SX Bus Interface Card
OUT
E-SXBUS0
OUT
Programmable
IN
operation display
OUT
E-SXBUS1
POD
Connection cable
SX bus
MICREX-SX for computer loader
E-SX bus
FRENIC-VG
cable
L1/R U
L2/S V M
L3/T W
~
OPC-VG1-ESX
Chap. 6
Blue
IN
CONTROL OPTIONS
D300win
E-SX bus E(G)
cable
FRENIC-VG
L1/R U
L2/S V M
L3/T W
~
OPC-VG1-ESX
Blue IN
Connection of SX bus
terminating connector OUT
prohibited
E(G)
6-237
6.15.5 Related function codes
Incorrect function code data may create a hazardous condition. After setting and writing data, recheck the data.
Risk of an accident
Inverter function codes related to the E-SX bus interface card are described below.
6-238
6.15 E-SX Bus Interface Card
Chap. 6
times in succession due to (Cable break, PLC Improper card installation
Cause *2
noise on communication power interrupted)
line or other cause.
Clear alarm cause (auto clear by communication reset) or After clearing the alarm
CONTROL OPTIONS
set H30 = 0, 1 or [LE] = OFF and issue reset command.*3 cause, cycle the inverter
Reset method power off/on (clearing is not
possible until the power is
turned off).
Alarms can be controlled by When a heavy alarm occurs, an er4 alarm is generated
Control of alarm state
function codes o30, o31. immediately.
Communication error
code displayed on 1 2 3
keypad*4
Alarm sub-code
01(hex) 02(hex) 04(hex)
*5
*2 When a light alarm cause occurs and command via E-SX is enabled (H30 = 2, 3 and LE = ON; for details, refer
to the explanation of H30 in Chapter 4, Section 4.3 "Details of Function Codes"), er4 is generated. With heavy
alarm 1, when run command via E-SX is ON, er4 is generated. With heavy alarm 2, er4 is generated
regardless of the settings when the cause occurs.
*3 "Issue a reset command" at light alarm and heavy alarm 1 refers to inverter reset input by any of the following
methods.
*4 The communication error code for a light alarm or heavy alarm can be checked in the communication status screen
of the maintenance information on the keypad. Press the key in the operation mode screen of the
communication status screen to change to the menu screen, move the arrow on the left side of the screen to "5.
Maintenance" with the / key, and press the key. Press the key 3 times to display the screen below.
This error code indicates the first factor that caused er4 to occur. A light alarm always occurs before heavy alarm
1 occurs, and thus when o30 = 0, this code shows the light alarm code even when the state is heavy alarm 1.
NRK = ×××××
NRR = ××××× ×× -: No communication error
NRO = ××××× ×× 1: Light alarm
NRL = ××××× ×× 2: Heavy alarm1
∧∨ÆPAGE SHIFT 4 3: Heavy alarm2
6-239
*5 The alarm sub-code of er4 can be checked in alarm history selection in the alarm information of the keypad.
The alarm sub-code screen can be displayed as follows: Press the key in the operation mode screen to change
to the menu screen. Move the arrow at the left side of the screen to "7. Alarm Information" with the / key and
press the key. Select the alarm you want to view in the alarm information selection screen that shows the most
recent alarm and the previous 3 alarms, and press the key. Press the key once. The screen below appears.
This alarm sub-code indicates the first factor that caused er4 to occur. A light alarm always occurs before heavy
alarm 1 occurs, and thus when o30 = 0, this code shows the light alarm code even when the state is heavy alarm 1.
∧∨ÆPAGE SHIFT23
1) Function code o30 = 0 (immediate coast to stop when communication error (light alarm) occurs)
Figure 6.15.7
2) Function code o30 = 1, o31 = 5.0 (coast to stop after 5 seconds when communication error (light
alarm) occurs)
Figure 6.15.8
6-240
6.15 E-SX Bus Interface Card
Chap. 6
Figure 6.15.9
CONTROL OPTIONS
4) Function code o30 = 2, o31 = 5.0 (communication recovers within 5 seconds after communication
error (light alarm) occurs)
Figure 6.15.10
Figure 6.15.11
*1 During this period, if communication does not recover and a new command and setting are not sent, the
command (run command, speed command, or both) from communication before the communication error
occurred is held.
6-241
6.15.6.2 E-SX related alarms (are, arf )
The causes of E-SX related alarms are and arf are shown in Tables 6.15.6 and 6.15.7.
*1 Alarm sub-codes can be checked as explained in *5 of "6.15.6.1 Light alarms and heavy alarms in E-SX bus
communication".
*1 For details on alarm codes, refer to Chapter 4, Section 4.2.4 "Data Format List."
6-242
6.15 E-SX Bus Interface Card
Chap. 6
(*1) bit 15 bit 0
%IWx.x.*.0 Polling function code 485No (1)
CONTROL OPTIONS
%IWx.x.*.1 Polling function code 485No (2)
%IWx.x.*.2 Data of polling function code (1)
%IWx.x.*.3 Data of polling function code (2)
%IWx.x.*.4 Function code monitor (1)
%IWx.x.*.5 Function code monitor (2)
%IWx.x.*.6 Motor speed
BUSY
FWD
NUV
ERR
DEC
ACC
ALM
BRK
REV
EXT
INT
RL
TL
%IWx.x.*.7
IL
-
X14
X13
X12
X11
X9
X8
X7
X6
X5
X4
X3
X2
X1
%QWx.x.*.13
For address details, refer to the MICREX-SX SPH User's Manual, SPH3000MM (FH302).
6-243
6.15.8 Format details
6.15.8.1 I area (MICREX-SX ← FRENIC-VG)
(1) Standard format 2 (U11 = 3)
1 Polling function code address, polling function code data
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Polling function code 485No (1)
Polling function code 485No (2)
Data of polling function code (1)
Data of polling function code (2)
The 485No corresponding to the function code in the polling request from the MICREX-SX is
stored in "Polling function code 485No (1), (2)" (16 bits). The data are respectively stored in "Data
of polling function code (1), (2)".
"Function code monitor (1), (2)" are constant monitors of function codes. Set the 485Nos. of the
function codes to be monitored in function code o160 for "Function code monitor (1)" and o161 for
"Function code monitor (2)".
3 Motor speed
(MSB) (LSB)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
The maximum speed is the speed set in inverter function code F03. To use r/min units, calculate
the above equation in reverse. When the data is negative (2's complement), the command becomes
a reverse speed command.
6-244
6.15 E-SX Bus Interface Card
BUSY
FWD
ERR
DEC
ACC
NUV
ALM
BRK
REV
EXT
INT
RL
TL
IL
-
-
FWD : Running forward TL : Torque limiting RL : Communication selection
REV : Running in reverse (1: H30 = 2 or 3)
EXT : DC braking / pre-excitation IL : Current limiting
INT : Inverter shutdown ACC : Accelerating - (FRENIC-VG is always 0)
BRK : Braking DEC : Decelerating ERR : Function code access error
NUV : DC link voltage established ALM : Alarm relay BUSY : Writing function code
ERR is "0" when function code selecting (writing) and polling (reading) all took place normally. If a selecting or
polling operation was abnormal, ERR becomes "1"*1. The cause of the error can be checked in function code
Chap. 6
M26 (the table below). When this bit is "1", remove the cause of the error as indicated in M26 and perform
selecting/polling. If all finish normally at this time, ERR and M26 automatically change to "0".
CONTROL OPTIONS
M26
78 Accessed unused function code
79 Write to read-only function code
Write while running to function code that cannot be changed while
running
Write to function code that cannot be changed when FWD/REV is
ON
80 Out of range data write
*1 If multiple errors occur simultaneously, the M26 error cause will be shown in the following order of priority:
Selecting (2) > Selecting (1) > Polling (2) > Polling (1).
(For example, if both selecting (2) and polling (1) are errors, the cause of the selecting (2) error will be stored in M26.)
BUSY is "1" during data writing (processing). To successively write data, wait until this bit is "0" before writing
the next data. Data written while this bit is "1" will be disregarded.
6-245
6.15.8.2 Q area (MICREX-SX → FRENIC-VG)
(1) Standard format 2 (U11 = 3)
1 Selecting function code 485No, selecting function code data
(MSB) (LSB)
15 14 1 0
Selecting function code 485No (1)
Selecting function code 485No (2)
Data of selecting function code (1)
Data of selecting function code (2)
The 485No corresponding to the function code for selecting from the MICREX-SX is written to
"Selecting function code 485No (1), (2)" (16 bits). At the same time, write the data respectively to
"Data of selecting function code (1), (2)".
Note 1: When selecting, write the 485No. and data at the same time.
Note 2: Writing to function code F00 (485No. = 0000h) is not possible in this format. If writing is attempted,
a "Write to read-only function code error" will occur and 79 will be written to M26.
Note 3: If the same function code is set in selecting function code (1) and (2), the specification by selecting
function code (2) is given priority.
The maximum speed is the speed set in inverter function code F03. To use r/min units, calculate
the above equation in reverse. When the data is negative (2's complement), the command becomes
a reverse speed command.
X14
X13
X12
X11
X9
X8
X7
X6
X5
X4
X3
X2
X1
Specify the 485No corresponding to the polling request function code in "Polling function code
485No (1), (2)" (16 bits).
6-246
6.15 E-SX Bus Interface Card
Conditions
Function code U11 "SX transmission format selection" = 3, H30 "Link Operation" = 3, maximum speed:
1500 r/min,
E-SX bus station address: 10, E-SX master station address: 254, E-SX bus used
Chap. 6
(2) Method of using function code monitor
Constant monitoring from the MICREX-SX of the calculated torque value M07 and the effective
output current value M11.
CONTROL OPTIONS
Set o160 = 0807 (hex) and o161 = 080B (hex) in advance.
(485No. of M07 is 0807 (hex), 485No. of M11 is 080B (hex))
↓
6-247
(4) Toggle monitor
Performing data toggle monitor between the MICREX-SX and inverter. This example describes
how to set the X12 terminal to TGL1 and the X13 terminal to TGL2.*1
Set E11 = 72 (TGL1), E12 = 73 (TGL2), H30 = 3, and H144 = 0.10 (100 ms) in advance.
As a result,
Transmission toggle (MICREX-SX→VG1): %QW254.0.10.13 bit 11 = TGL1, bit 12 = TGL2
The inverter monitors the toggle pattern sent from the MICREX-SX while the run command is ON,
and if the correct toggle signal is not received within the time set in H144, generates toggle error
arf.
*1 For details on toggling, refer to the E01 to E13 toggle signal section in Chapter 4, Section 4.3 "Details of
Function Codes."
Inverter function code H107 can be set to display l-al and continue operation when an alarm
occurs. Refer to the explanation of H107 in Chapter 4, Section 4.3 "Details of Function Codes."
When F26 "Carrier frequency" is set to a value other than 4 or 8, set the tact cycle of the
application that sends the MICREX-SX transmission toggle to 0.5 ms or higher.
Note: If an er4 E-SX bus communication error (light alarm, heavy alarm 1) occurs during toggle
transmission and toggle transmission is continued, an arf toggle error may occur immediately
after communication recovers normally. To avoid an arf toggle error, stop toggle transmission
when an er4 E-SX bus communication error occurs.
6-248
6.15 E-SX Bus Interface Card
Synchronization condition
Chap. 6
Condition (1) The E-SX bus tact cycle is one of the following (recommended tact cycles are underlined).*1
0.25 ms,0.5 ms,0.75 ms,1 ms,1.25 ms,1.5 ms,1.75 ms
2 ms,2.5 ms,3 ms,3.5 ms,4 ms,4.5 ms,5 ms,5.5 ms,6 ms
CONTROL OPTIONS
6.5 ms,7 ms,7.5 ms,8 ms,8.5 ms,9 ms,9.5 ms,10 ms
Condition (2) Inverter function code F26 "Carrier Frequency" is set to either of the following frequencies.*2
4 kHz,8 kHz
*1 If the tact cycle is other than a recommended cycle, the control cycle timing will not be the same for multiple
inverters.
*2 When F26 "Carrier Frequency" is set to other than 4 kHz or 8 kHz, set the bus tact cycle to 0.5 ms or more.
Method Operation
Function of Y terminal C-Do10 Tact synchronizing: C-Do10 = ON *1
Function code M142 Tact synchronizing: M142 bit 0 = 1*2
*1 To assign C-Do10 to the Y terminal, refer to E15 to E27, Y function selection in Chapter 4, Section 4.3 "Details
of Function Codes."
*2 Can be checked in the data confirmation screen of the keypad even if C-Do10 is not assigned to the Y terminal.
Error Operation
Synchronization is lost "are " (alarm sub-code 1) occurs as an E-SX bus tact synchronization
error.*1
Resynchronization is performed automatically, and "are" reset can take place
when resynchronization is completed.
*1 If the tact cycle or inverter function code F26 is changed during synchronization so that the synchronization
conditions are no longer met, synchronization will be lost; however, are will not occur in this case.
Note: Inverter function code H108 can be set to display l-al and continue operation when an alarm occurs. Refer
to the explanation of H108 in Chapter 4, Section 4.3 "Details of Function Codes."
6-249
6.15.11 Support tool interface
6.15.11.1 Configuration definition method
The configuration definition method in the "Expert (D300win)" support tool for the inverter is explained
below.
1 In "E-SX bus" under "CPU" below, select the IN terminal or OUT terminal that connects the inverter,
and right-click to perform "Insert".
2 In the "Module insert" window, select the individual module in "Module attribute type", select the
inverter in "Module group type", and select model "FRN-VG1 (STD1)" in "Outline specification".
3 Parameter settings are not necessary (parameters cannot be set). Press OK.
6-250
FRENIC- VG
7
Chapter 7
APPLICATION EXAMPLES
Contents
High reliability
VG supports your facility with long life service and high reliability.
Chap. 7
The trace back function allows easy fault diagnosis.
System support
APPLICATION EXAMPLES
The bus system is supported to allow centralized control of elevation, traverse, and trolley, as well as
centralized monitoring of running conditions.
System support
Centralized control and monitoring are achieved by supporting various fieldbuses.
7-1
7.3 Servo Press:
Large Size for Automobiles, Small Size for Machines
such as Crimping Terminal Processing Machines
Position control
The press position is controlled based on an instantaneous position command given by the CNC of the
high order.
Control with high responsibility contributes to shortening of the operation cycle.
Tension control
Tension-type winding control capability with high accuracy torque control has been improved.
Dancer-type winding control capability by the speed control with high speed response has been
improved.
System support
The controller that calculates winding diameter achieves constant tension control.
7-2
7.5 Feeding Part of Semiconductor Manufacturing Device, Wire Saw
System support
Chap. 7
The system has been made simple and highly efficient by connecting and controlling the spindle that
drives wires and the small-capacity servo that drives the traverse axis and winding up and off axes in
the same bus system.
APPLICATION EXAMPLES
7.6 Test Equipment for Automobiles
System support
The system can be supported in cases such as the vehicle body inertia simulation function for a brake
test apparatus by combining with the controller.
7-3
7.7 Shipboard Winch
Position control
Position control is performed according to the position command given by the high-order CNC. The
machine cuts the blank while moving at the same speed as the blank.
System support
The system is configured by a controller that calculates synchronous operation among the blank feed
axis, cutter feed axis and cut axis.
7-4
FRENIC- VG
8
Chapter 8
SELECTING PERIPHERAL EQUIPMENT
This chapter describes how to use a range of peripheral equipment and options, FRENIC-VG's
configuration with them, and requirements and precautions for selecting wires and crimp terminals.
Contents
Chap. 8
SELECTING PERIPHERAL EQUIPMENT
8-1
8.2 Selecting Wires and Crimp Terminals
This section contains information needed to select wires for connecting the inverter to commercial power
lines, motor or any of the optional/peripheral equipment. The level of electric noise issued from the
inverter or received by the inverter from external sources may vary depending upon wiring and routing.
For more information about wiring and noise, refer to Appendix A “Advantageous Use of Inverters (Notes
on electrical noise)” and the Fuji Electric technical information "Engineering Design of Panels."
Recommended wires are listed below. Use these wires unless otherwise specified.
600 V grade heat-resistant PVC insulated wires or 600 V polyethylene insulated wires
(HIV wires)
As wires in this class are smaller in diameter and more flexible than IV wires and can be used at a higher
surrounding temperature (75°C), they can be used for both of the main power and control signal circuits.
To use this class of wire for the control circuits, you need to correctly twist the wires and keep the wiring
length for equipment being connected as short as possible.
8-2
8.2 Selecting Wires and Crimp Terminals
Specifications
Nominal
Power Input RMS current (A) DC link Input RMS current (A) DC link
applied
supply Inverter type bus bus
motor DC reactor (DCR) DC reactor (DCR)
voltage current current
(kW)
w/ DCR w/o DCR (A) w/ DCR w/o DCR (A)
0.75 FRN0.75VG1□-2J 3.2 5.3 4 3 4.9 3.7
1.5 FRN1.5VG1□-2J 6.1 9.5 7.5 5.6 8.7 6.9
2.2 FRN2.2VG1□-2J 8.9 13.2 11 8.1 12 10
3.7 FRN3.7VG1□-2J 15 22.2 18.4 13.6 20 16.7
5.5 FRN5.5VG1□-2J 21.1 31.5 25.9 19 28.4 23.3
HD
7.5 FRN7.5VG1□-2J 28.8 42.7 35.3 26 38.5 31.9
11 FRN11VG1□-2J 42.2 60.7 51.7 38 54.7 46.6
15 FRN15VG1□-2J 57.6 80.1 70.6 52 72.2 63.7
Chap. 8
18.5 FRN18.5VG1□-2J 71 97 87 64 87.4 78.4
22 FRN22VG1□-2J 84.4 112 103 76 101 93.1
Three- 30 HD 114 151 140 103 136 126
phase FRN30VG1□-2J
LD 138 185 169 124 167 152
8-3
Table 8.1 Currents Flowing through Inverter (continued)
HD (High Duty) mode: Heavy duty load applications
MD (Medium Duty) mode: Medium duty load applications
LD (Low Duty) mode: Light duty load applications
Specifications
Nominal
Power Input RMS current (A) DC link Input RMS current (A) DC link
applied
supply Inverter type bus bus
motor DC reactor (DCR) DC reactor (DCR)
voltage current current
(kW)
w/ DCR w/o DCR (A) w/ DCR w/o DCR (A)
8-4
8.2 Selecting Wires and Crimp Terminals
Specifications
Nominal
Power Input RMS current (A) Input RMS current (A)
applied
supply Inverter type DC link bus DC link bus
motor DC reactor (DCR) DC reactor (DCR)
voltage current (A) current (A)
(kW)
w/ DCR w/o DCR w/ DCR w/o DCR
Chap. 8
Note: □ in the inverter model represents an alphabet.
□
S (Basic type)
8-5
8.3 Recommended Wires
The following tables list the recommended wires according to the internal temperature of your power
control panel.
If the internal temperature of your power control panel is 50°C or below
Table 8.2 Wire Size (for main circuit power input and inverter output)
HD (High Duty) mode: Heavy duty load applications
LD (Low Duty) mode: Light duty load applications
Recommended wires
Main circuit power inputs Inverter output
L1/R, L2/S, L3/T U ,V, W
Specifications
Nominal
Power
applied w/ DC reactor (DCR) w/o DC reactor (DCR) HD MD LD
supply Inverter type
motor
voltage Maximum Maximum Maximum Maximum Maximum
(kW) temperature temperature temperature temperature temperature
Current Current Current Current Current
(Note 1) (A) (Note 1) (A) (Note 1) (A) (Note 1) (A) (Note 1) (A)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
0.75 FRN0.75VG1□-2J 2.0 2.0 2.0 3.2 2.0 2.0 2.0 5.3 2.0 2.0 2.0 5 - - - - - - - -
1.5 FRN1.5VG1□-2J 2.0 2.0 2.0 6.1 2.0 2.0 2.0 9.5 2.0 2.0 2.0 8 - - - - - - - -
2.2 FRN2.2VG1□-2J 2.0 2.0 2.0 8.9 2.0 2.0 2.0 13.2 2.0 2.0 2.0 11 - - - - - - - -
3.7 FRN3.7VG1□-2J 2.0 2.0 2.0 15.0 5.5 2.0 2.0 22.2 3.5 2.0 2.0 18 - - - - - - - -
5.5 FRN5.5VG1□-2J 5.5 2.0 2.0 21.1 8.0 3.5 3.5 31.5 5.5 3.5 2.0 27 - - - - - - - -
7.5 FRN7.5VG1□-2J 8.0 3.5 2.0 28.8 14 5.5 5.5 42.7 14 5.5 3.5 37 - - - - - - - -
HD 8.0 8.0
11 FRN11VG1□-2J 14 5.5 5.5 42.2 22 14 60.7 14 5.5 49 - - - - - - - -
*3) *3)
8.0 8.0
15 FRN15VG1□-2J 22 14 57.6 38 22 14 80.1 22 14 63 - - - - - - - -
*3) *3)
38 60 38
18.5 FRN18.5VG1□-2J 14 14 71.1 22 14 97.0 14 14 76 - - - - - - - -
*1) *2) *1)
38 60 38 38
Three- 22 FRN22VG1□-2J 22 14 84.4 22 112 22 14 90 - - - - - - - -
*1) *2) *1) *1)
phase
200V 30 HD 60 38 22 114 - 60 38 151 60 38 22 119 - - - - - - - -
FRN30VG1□-2J
LD - - - - - - 38 38 146
37 38 38 138 - 60 38 185 - - - -
HD 100 100 38 38 146 - - - -
FRN37VG1□-2J
LD - - - - - 60 38 180
45 100 60 38 167 - 100 60 225 - - - -
HD - 60 38 180 - - - -
FRN45VG1□-2J
LD - - - - - 100 60 215
55 - 100 60 203 - 100 100 270 - - - -
HD - 100 60 215 - - - -
FRN55VG1□-2J 150 150
LD - - - - - 100 283
75 - *4) 100 282 - - - - - - - - *4)
HD 150 - 150 100 283 - - - -
FRN75VG1□-2J
LD - - - - - 150 150 346
90 - 150 100 334 - - - - - - - -
HD - 150 150 346 - - - -
FRN90VG1□-2J
110 LD - 200 150 410 - - - - - - - - - - - - - 200 150 415
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2:□ in the inverter model represents an alphabet.
□
S (Basic type)
*1 Use the crimp terminal model No. 38-6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*2 Use the crimp terminal model No. 60-6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*3 Use the crimp terminal model No. 8-L6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*4 Use CB150-10 crimp terminals designed for low voltage appliances in JEM1399.
8-6
8.3 Recommended wires
Table 8.2 Wire Size (for main circuit power input and inverter output) (continued)
HD (High Duty) mode: Heavy duty load applications
MD (Medium Duty) mode: Medium duty load applications
LD (Low Duty) mode: Light duty load applications
Recommended wires
Main circuit power input Inverter output
L1/R, L2/S, L3/T U, V, W
Specifications
Nominal
Power
applied w/ DC reactor (DCR) w/o DC reactor (DCR) HD MD LD
supply Inverter type
motor
voltage Maximum Maximum Maximum Maximum Maximum
(kW)
temperature Current temperature Current temperature Current temperature Current temperature Current
(Note 1) (A) (Note 1) (A) (Note 1) (A) (Note 1) (A) (Note 1) (A)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
3.7 FRN3.7VG1□-4J HD 2.0 2.0 2.0 7.5 2.0 2.0 2.0 13.0 2.0 2.0 2.0 9 - - - - - - - -
5.5 FRN5.5VG1□-4J HD 2.0 2.0 2.0 10.6 3.5 2.0 2.0 17.3 2.0 2.0 2.0 13.5 - - - - - - - -
7.5 FRN7.5VG1□-4J HD 2.0 2.0 2.0 14.4 5.5 2.0 2.0 23.2 3.5 2.0 2.0 18.5 - - - - - - - -
8.0
11 FRN11VG1□-4J HD 5.5 2.0 2.0 21.1 3.5 3.5 33 5.5 3.5 2.0 24.5 - - - - - - - -
*1)
8.0 8.0
15 FRN15VG1□-4J HD 3.5 2.0 28.8 14 5.5 5.5 43.8 3.5 3.5 32 - - - - - - - -
*1) *1)
8.0
18.5 FRN18.5VG1□-4J HD 14 5.5 3.5 35.5 22 5.5 52.3 14 5.5 3.5 39 - - - - - - - -
*1)
8.0 8.0
22 FRN22VG1□-4J HD 14 5.5 5.5 42.2 22 14 60.6 14 5.5 45 - - - - - - - -
*1) *1)
30 HD 22 14 8.0 57.0 38 14 14 77.9 22 14 8.0 60 - - - - - - - -
FRN30VG1□-4J
LD - - - - 38 14 14 75
37 38 14 8.0 68.5 60 22 14 94.3 - - - -
HD 38 14 14 75 - - - -
FRN37VG1□-4J
LD - - - - 38 22 14 91
45 38 22 14 83.2 60 38 22 114 - - - -
HD 38 22 14 91 - - - -
FRN45VG1□-4J
LD - - - - 60 38 22 112
55 60 22 22 102 - 38 38 140 - - - -
HD 60 38 22 112 - - - -
FRN55VG1□-4J
LD - - - - - - 60 38 150
Chap. 8
75 38 38 138 - - - - - - - -
HD 100 100 60 38 150 - - - -
FRN75VG1□-4J
LD - - - - - 60 38 176
90 100 60 38 164 - - - - - - - -
HD - 60 38 176 - - - -
FRN90VG1□-4J MD/
- - - - - 100 60 210 - 100 60 210
110 LD - 100 60 201 - - - -
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2:□ in the inverter model represents an alphabet.
□
S (Basic type)
*1 Use the crimp terminal model No. 8-L6 manufactured by JST Mfg. Co., Ltd., or equivalent.
8-7
Table 8.2 Wire Size (for DC reactor, control circuit, and inverter grounding) (continued)
HD (High Duty) mode: Heavy duty load applications
LD (Low Duty) mode: Light duty load applications
Recommended wires (㎜ 2)
Auxiliary power
Auxiliary input for For inverter
For DC reactor connection input for the control
For control circuit fan power supply grounding
Specifications
Nominal 〔P1,P(+)〕 circuit
Power 〔R1,T1〕 〔 G〕
applied 〔R0, T0〕
supply Inverter type
motor
voltage Maximum Maximum Maximum Maximum Maximum
(kW)
temperature Current temperature temperature temperature temperature
(Note 1) (A) (Note 1) (Note 1) (Note 1) (Note 1)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
8.0 5.5
11 FRN11VG1□-2J HD 22 5.5 51.7
*3) -
38
15 FRN15VG1□-2J HD 14 14 70.6
*1)
8.0
38
18.5 FRN18.5VG1□-2J HD 22 14 87.0
*1)
60
Three- 22 FRN22VG1□-2J HD 22 22 103
*2) 14
phase 1.25 2.0
200V 30 HD - 38 38 140
FRN30VG1□-2J
LD -
37 60 38 169
HD 100
FRN37VG1□-2J
LD
45 - 100 60 205
HD
FRN45VG1□-2J
LD
55 - 100 60 249
HD 22
2.0
FRN55VG1□-2J 150 150
LD (37 kW or above)
75 - *4) *4) 345
HD 150 150
FRN75VG1□-2J
LD
90 - 200 150 409
HD
FRN90VG1□-2J
110 LD - 250 200 502 38
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2:□ in the inverter model represents an alphabet.
□
S (Basic type)
*1 Use the crimp terminal model No. 38-6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*2 Use the crimp terminal model No. 60-6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*3 Use the crimp terminal model No. 8-L6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*4 Use CB150-10 crimp terminals designed for low voltage appliances in JEM1399.
8-8
8.3 Recommended wires
Table 8.2 Wire Size (for DC reactor, control circuit, and inverter grounding) (continued)
HD (High Duty) mode: Heavy duty load applications
MD (Medium Duty) mode: Medium duty load applications
LD (Low Duty) mode: Light duty load applications
Specifications
Nominal For control circuit fan power supply grounding
Power 〔P1,P(+)〕 circuit
applied 〔R1,T1〕 〔 G〕
supply Inverter type 〔R0, T0〕
motor
voltage Maximum Maximum Maximum Maximum
(kW) Maximum
Current temperature temperature temperature temperature
temperature (Note 1)
(A) (Note 1) (Note 1) (Note 1) (Note 1)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
3.7 FRN3.7VG1□-4J HD 2.0 2.0 2.0 9.2
2.0
5.5 FRN5.5VG1□-4J HD 2.0 2.0 2.0 13.0
7.5 FRN7.5VG1□-4J HD 3.5 2.0 2.0 17.7
3.5
11 FRN11VG1□-4J HD 5.5 3.5 2.0 25.9
15 FRN15VG1□-4J HD 14 5.5 3.5 35.3
18.5 FRN18.5VG1□-4J HD 14 5.5 5.5 43.5
5.5
8.0
22 FRN22VG1□-4J HD 22 5.5 51.7
*1)
-
30 HD 38 14 8.0 69.9
FRN30VG1□-4J
LD
37 38 22 14 83.9
HD
FRN37VG1□-4J 8.0
LD
45 60 22 22 102
HD
FRN45VG1□-4J
LD
55 60 38 22 125
HD
FRN55VG1□-4J
LD -
75 60 38 169
Chap. 8
HD 100 14
FRN75VG1□-4J
LD
90 - 100 60 201
HD
FRN90VG1□-4J MD/
110 LD - 100 60 246
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2: □ in the inverter model represents an alphabet.
□
S (Basic type)
*1 Use the crimp terminal model No. 8-L6 manufactured by JST Mfg. Co., Ltd., or equivalent.
8-9
If the internal temperature of your power control panel is 40°C or below
Table 8.3 Wire Size (for main circuit power input and inverter output)
HD (High Duty) mode: Heavy duty load applications
LD (Low Duty) mode: Light duty load applications
Specifications
Nominal
Power
applied w/ DC reactor (DCR) w/o DC reactor (DCR) HD MD LD
supply Inverter type
motor
voltage Maximum Maximum Maximum Maximum Maximum
(kW)
temperature Current temperature Current temperature Current temperature Current temperature Current
(Note 1) (A) (Note 1) (A) (Note 1) (A) (Note 1) (A) (Note 1) (A)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
0.75 FRN0.75VG1□-2J 2.0 2.0 2.0 3.2 2.0 2.0 2.0 5.3 2.0 2.0 2.0 5 - - - - - - - -
1.5 FRN1.5VG1□-2J 2.0 2.0 2.0 6.1 2.0 2.0 2.0 9.5 2.0 2.0 2.0 8 - - - - - - - -
HD
2.2 FRN2.2VG1□-2J 2.0 2.0 2.0 8.9 2.0 2.0 2.0 13.2 2.0 2.0 2.0 11 - - - - - - - -
3.7 FRN3.7VG1□-2J 2.0 2.0 2.0 15 3.5 2.0 2.0 22.2 2.0 2.0 2.0 18 - - - - - - - -
5.5 FRN5.5VG1□-2J HD 2.0 2.0 2.0 21.1 5.5 3.5 2.0 31.5 3.5 2.0 2.0 27 - - - - - - - -
7.5 FRN7.5VG1□-2J HD 3.5 2.0 2.0 28.8 8.0 5.5 3.5 42.7 5.5 3.5 3.5 37 - - - - - - - -
8.0 8.0
15 FRN15VG1□-2J HD 14 5.5 57.6 22 14 14 80.1 14 5.5 63 - - - - - - - -
*2) *2)
8.0 38 8.0
18.5 FRN18.5VG1□-2J HD 14 14 71 22 14 97.0 22 14 76 - - - - - - - -
*2) *1) *2)
38
Three- 22 FRN22VG1□-2J HD 22 14 14 84.4 22 14 112 22 14 14 90 - - - - - - - -
*1)
phase
200V 30 HD 38 22 22 114 60 38 38 151 38 22 22 119 - - - - - - - -
FRN30VG1□-2J
LD - - - - - 60 38 22 146
37 60 38 22 138 60 38 185 - - - -
HD 100 60 38 22 146 - - - -
FRN37VG1□-2J
LD - - - - 100 60 38 180
45 60 38 38 167 100 60 60 225 - - - -
HD 100 60 38 180 - - - -
FRN45VG1□-2J
LD - - - - 100 60 60 215
55 100 60 38 203 - 100 60 270 - - - -
HD 100 60 60 215 - - - -
FRN55VG1□-2J
LD - - - - - - 100 100 283
75 150 100 100 282 - - - - - - - -
HD 150 100 100 283 - - - -
FRN75VG1□-2J *3)
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2: □ in the inverter model represents an alphabet.
□
S (Basic type)
*1 Use the crimp terminal model No. 38-6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*2 Use the crimp terminal model No. 8-L6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*3 Use CB150-10 crimp terminals designed for low voltage appliances in JEM1399.
8-10
8.3 Recommended wires
Table 8.3 Wire Size (for main circuit power input and inverter output) (continued)
HD (High Duty) mode: Heavy duty load applications
MD (Medium Duty) mode: Medium duty load applications
LD (Low Duty) mode: Light duty load applications
Specifications
Nominal
Power
applied w/ DC reactor (DCR) w/o DC reactor (DCR) HD MD LD
supply Inverter type
motor
voltage Maximum Maximum Maximum Maximum Maximum
(kW)
temperature Current temperature Current temperature Current temperature Current temperature Current
(Note 1) (A) (Note 1) (A) (Note 1) (A) (Note 1) (A) (Note 1) (A)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
3.7 FRN3.7VG1□-4J HD 2.0 2.0 2.0 7.5 2.0 2.0 2.0 13.0 2.0 2.0 2.0 9 - - - - - - - -
5.5 FRN5.5VG1□-4J HD 2.0 2.0 2.0 10.6 2.0 2.0 2.0 17.3 2.0 2.0 2.0 13.5 - - - - - - - -
7.5 FRN7.5VG1□-4J HD 2.0 2.0 2.0 14.4 3.5 2.0 2.0 23.2 2.0 2.0 2.0 18.5 - - - - - - - -
11 FRN11VG1□-4J HD 2.0 2.0 2.0 21.1 5.5 3.5 2.0 33 3.5 2.0 2.0 24.5 - - - - - - - -
8.0
15 FRN15VG1□-4J HD 3.5 2.0 2.0 28.8 5.5 3.5 43.8 5.5 3.5 2.0 32 - - - - - - - -
*1)
8.0
18.5 FRN18.5VG1□-4J HD 5.5 3.5 3.5 35.5 14 5.5 52.3 5.5 3.5 3.5 39 - - - - - - - -
*1)
8.0 8.0 8.0
22 FRN22VG1□-4J HD 5.5 3.5 42.2 14 5.5 60.6 5.5 3.5 45 - - - - - - - -
*1) *1) *1)
30 HD 14 8.0 5.5 57.0 22 14 8.0 77.9 14 8.0 5.5 60 - - - - - - - -
FRN30VG1□-4J
LD - - - - 22 14 8.0 75
37 14 14 8.0 68.5 38 14 14 94.3 - - - -
HD 22 14 8.0 75 - - - -
FRN37VG1□-4J
LD - - - - 22 14 14 91
45 22 14 14 83.2 38 22 22 114 - - - -
HD 22 14 14 91 - - - -
FRN45VG1□-4J
LD - - - - 38 22 14 112
55 38 22 14 102 60 38 22 140 - - - -
HD 38 22 14 112 - - - -
FRN55VG1□-4J
Chap. 8
LD - - - - 60 38 38 150
75 60 38 22 138 - - - - - - - -
HD 60 38 38 150 - - - -
FRN75VG1□-4J
LD - - - - 60 60 38 176
90 60 38 38 164 - - - - - - - -
HD 60 60 38 176 - - - -
FRN90VG1□-4J MD/
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2:□ in the inverter model represents an alphabet.
□
S (Basic type)
*1 Use the crimp terminal model No. 8-L6 manufactured by JST Mfg. Co., Ltd., or equivalent.
8-11
Table 8.3 Wire Size (for DC reactor, control circuit, and inverter grounding) (continued)
HD (High Duty) mode: Heavy duty load applications
LD (Low Duty) mode: Light duty load applications
Specifications
Nominal circuit supply
Power 〔P1,P(+)〕 circuit
applied HD MD LD 〔R1,T1〕
〔 G〕
supply Inverter type 〔R0, T0〕
motor
voltage
(kW)
Maximum Maximum Maximum Maximum Maximum Maximum Maximum Maximum
Cur- Cur-
temperature temperature Cur- temperature temperature Cur- temperature temperature temperature temperature
(Note 1) rent (Note 1) rent (Note 1) rent (Note 1) rent (Note 1) (Note 1) (Note 1) (Note 1)
(A) (A) (A) (A)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
0.75 FRN0.75VG1□-2J 2.0 2.0 2.0 4.0 2.0 2.0 2.0 1.6 - - - - - - - -
1.5 FRN1.5VG1□-2J 2.0 2.0 2.0 7.5 2.0 2.0 2.0 3.6 - - - - - - - -
HD 2.0
2.2 FRN2.2VG1□-2J 2.0 2.0 2.0 11.0 2.0 2.0 2.0 3.5 - - - - - - - -
3.7 FRN3.7VG1□-2J 2.0 2.0 2.0 18.4 2.0 2.0 2.0 4.1 - - - - - - - -
5.5 FRN5.5VG1□-2J HD 3.5 2.0 2.0 25.9 2.0 2.0 2.0 6.4 - - - - - - - - 3.5
7.5 FRN7.5VG1□-2J HD 5.5 3.5 3.5 35.3 2.0 2.0 2.0 6.1 - - - - - - - -
5.5
11 FRN11VG1□-2J HD 14 5.5 5.5 51.7 2.0 2.0 2.0 9.1 - - - - - - - - -
8.0
15 FRN15VG1□-2J HD 14 14 70.6 2.0 2.0 2.0 11 - - - - - - - -
*2) 8.0
18.5 FRN18.5VG1□-2J HD 22 14 14 87.0 2.0 2.0 2.0 14 - - - - - - - -
38
22 FRN22VG1□-2J HD 22 14 103 2.0 2.0 2.0 15 - - - - - - - -
*1) 14
Three-
phase 30 HD 60 38 22 140 2.0 2.0 2.0 19 - - - - - - - - 1.25 2.0
FRN30VG1□-2J
200V
LD - - - - 2.0 2.0 2.0 19
37 60 38 38 169 - - - -
HD 3.5 2.0 2.0 25 - - - -
FRN37VG1□-2J
LD - - - - 3.5 2.0 2.0 25
45 100 60 38 205 - - - -
HD 3.5 3.5 2.0 30 - - - -
FRN45VG1□-2J
LD 150 - - - - 3.5 3.5 2.0 30
55 100 60 249 - - - -
HD
*3)
5.5 3.5 3.5 37 22
- - - - 2.0
FRN55VG1□-2J (37kW or
150
LD - - - - 5.5 3.5 3.5 37 above)
75 - *3) 100 345 - - - -
HD 150 8.0 5.5 5.5 48 - - - -
FRN75VG1□-2J
LD - - - - 8.0 5.5 5.5 48
90 - 150 150 409 - - - -
HD 14.0 8.0 5.5 61 - - - -
FRN90VG1□-2J
110 LD - 200 150 502 - - - - - - - - 14 8.0 5.5 61 38
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2:□ in the inverter model represents an alphabet.
□
S (Basic type)
*1 Use the crimp terminal model No. 8-L6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*2 Use the crimp terminal model No. 8-L6 manufactured by JST Mfg. Co., Ltd., or equivalent.
*3 Use CB150-10 crimp terminals designed for low voltage appliances in JEM1399.
8-12
8.3 Recommended wires
Table 8.3 Wire Size (for DC reactor, control circuit, and inverter grounding) (continued)
HD (High Duty) mode: Heavy duty load applications
MD (Medium Duty) mode: Medium duty load applications
LD (Low Duty) mode: Light duty load applications
Auxiliary power
Auxiliary input for For inverter
For DC reactor connection input for the control
For control circuit fan power supply grounding
Specifications
Nominal 〔P1,P(+)〕 circuit
Power 〔R1,T1〕 〔 G〕
applied 〔R0, T0〕
supply Inverter type
motor
voltage Maximum Maximum Maximum Maximum Maximum
(kW)
temperature Current temperature temperature temperature temperature
(Note 1) (A) (Note 1) (Note 1) (Note 1) (Note 1)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
3.7 FRN3.7VG1□-4J HD 2.0 2.0 2.0 9.2
2.0
5.5 FRN5.5VG1□-4J HD 2.0 2.0 2.0 13.0
7.5 FRN7.5VG1□-4J HD 2.0 2.0 2.0 17.7
3.5
11 FRN11VG1□-4J HD 3.5 2.0 2.0 25.9
15 FRN15VG1□-4J HD 5.5 3.5 3.5 35.3
18.5 FRN18.5VG1□-4J HD 8.0 *1) 5.5 3.5 43.5 5.5
22 FRN22VG1□-4J HD 14 5.5 5.5 51.7
30 HD 14 14 8.0 69.9 -
FRN30VG1□-4J
LD
37 22 14 14 83.9
HD 8.0
FRN37VG1□-4J
LD
45 38 22 14 102
HD
FRN45VG1□-4J
LD
55 38 38 22 125
HD
FRN55VG1□-4J
LD
Chap. 8
75 60 38 38 169 14
HD
FRN75VG1□-4J
LD
90 100 60 38 201
HD
FRN90VG1□-4J MD/
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2: □ in the inverter model represents an alphabet.
□
S (Basic type)
*1 Use the crimp terminal model No. 8-L6 manufactured by JST Mfg. Co., Ltd., or equivalent.
8-13
< Wire Size (for DC reactor, braking resistor >
If the internal temperature of your power control panel is 50°C or below
Table 8.4 Wire Size (for braking resistor)
HD (High Duty) mode: Heavy duty load applications
LD (Low Duty) mode: Light duty load applications
0.75 FRN0.75VG1□-2J HD 2.0 2.0 2.0 1.4 - - - - - - - - 2.0 2.0 2.0 1.9 - - - - - - - -
1.5 FRN1.5VG1□-2J HD 2.0 2.0 2.0 1.9 - - - - - - - - 2.0 2.0 2.0 2.7 - - - - - - - -
2.2 FRN2.2VG1□-2J HD 2.0 2.0 2.0 2.3 - - - - - - - - 2.0 2.0 2.0 3.3 - - - - - - - -
3.7 FRN3.7VG1□-2J HD 2.0 2.0 2.0 3.4 - - - - - - - - 2.0 2.0 2.0 4.8 - - - - - - - -
5.5 FRN5.5VG1□-2J HD 2.0 2.0 2.0 5.1 - - - - - - - - 2.0 2.0 2.0 7.2 - - - - - - - -
7.5 FRN7.5VG1□-2J HD 2.0 2.0 2.0 6.8 - - - - - - - - 2.0 2.0 2.0 9.7 - - - - - - - -
18.5 FRN18.5VG1□-2J HD 3.5 2.0 2.0 17.6 - - - - - - - - 5.5 3.5 2.0 24.8 - - - - - - - -
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2:□ in the inverter model represents an alphabet.
□
S (Basic type)
8-14
8.3 Recommended wires
Specifications
Nominal 〔P(+),DB〕 〔P(+),DB〕
Power
applied HD MD LD HD MD LD
supply Inverter type
motor
voltage Maximum Maximum Maximum Maximum Maximum Maximum
(kW) Cur- Cur- Cur- Cur- Cur- Cur-
temperature temperature temperature temperature temperature temperature
(Note 1) rent (Note 1) rent (Note 1) rent (Note 1) rent (Note 1) rent (Note 1) rent
(A) (A) (A) (A) (A) (A)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
3.7 FRN3.7VG1□-4J HD 2.0 2.0 2.0 1.7 - - - - - - - - 2.0 2.0 2.0 2.4 - - - - - - - -
5.5 FRN5.5VG1□-4J HD 2.0 2.0 2.0 2.5 - - - - - - - - 2.0 2.0 2.0 3.6 - - - - - - - -
7.5 FRN7.5VG1□-4J HD 2.0 2.0 2.0 3.4 - - - - - - - - 2.0 2.0 2.0 4.8 - - - - - - - -
11 FRN11VG1□-4J HD 2.0 2.0 2.0 5.1 - - - - - - - - 2.0 2.0 2.0 7.2 - - - - - - - -
15 FRN15VG1□-4J HD 2.0 2.0 2.0 6.8 - - - - - - - - 2.0 2.0 2.0 9.7 - - - - - - - -
18.5 FRN18.5VG1□-4J HD 2.0 2.0 2.0 8.8 - - - - - - - - 2.0 2.0 2.0 12.4 - - - - - - - -
22 FRN22VG1□-4J HD 2.0 2.0 2.0 10.2 - - - - - - - - 2.0 2.0 2.0 14.4 - - - - - - - -
30 HD 2.0 2.0 2.0 15.0 - - - - - - - - 3.5 2.0 2.0 19.4 - - - - - - - -
FRN30VG1□-4J
37 LD - - - - 2.0 2.0 2.0 14.9 - - - - 3.5 2.0 2.0 19.2
- - - - - - - -
37 HD 3.5 2.0 2.0 17.6 - - - - 5.5 3.5 2.0 24.8 - - - -
FRN37VG1□-4J
45 LD - - - - 3.5 2.0 2.0 17.3 - - - - 5.5 3.5 2.0 24.5
- - - - - - - -
45 HD 3.5 2.0 2.0 20.5 - - - - 8.0 3.5 2.0 29.0 - - - -
FRN45VG1□-4J
55 LD - - - - 3.5 2.0 2.0 20.3 - - - - 8.0 3.5 2.0 28.7
- - - - - - - -
55 HD 5.5 3.5 2.0 25.2 - - - - 14 5.5 3.5 35.6 - - - -
FRN55VG1□-4J
75 LD - - - - 5.5 3.5 2.0 26.3 - - - - 14 5.5 3.5 37.2
- - - - - - - -
75 HD 8.0 5.5 3.5 34.6 - - - - 14 8.0 5.5 48.9 - - - -
Chap. 8
FRN75VG1□-4J
90 LD - - - - 8.0 5.5 3.5 33.9 - - - - 14 8.0 5.5 47.9
- - - - - - - -
90 HD 14 5.5 3.5 41.6 22 14 8.0 58.8
- - - - - - - -
110 FRN90VG1□-4J MD 14 8.0 5.5 50.8 38 14 14 71.8
- - - -
110 LD 14 5.5 3.5 41.1 - - - - 22 14 8.0 58.2
- - - - - - - -
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2:□ in the inverter model represents an alphabet.
□
S (Basic type)
8-15
If the internal temperature of your power control panel is 40°C or below
Table 8.4 Wire Size (for braking resistor) (continued)
HD (High Duty) mode: Heavy duty load applications
LD (Low Duty) mode: Light duty load applications
Specifications
Nominal
Power
applied HD MD LD HD MD LD
supply Inverter type
motor
voltage Maximum Maximum Maximum Maximum Maximum Maximum
(kW) Cur- Cur- Cur- Cur- Cur- Cur-
temperature temperature temperature temperature temperature temperature
(Note 1) rent (Note 1) rent (Note 1) rent (Note 1) rent (Note 1) rent (Note 1) rent
(A) (A) (A) (A) (A) (A)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
0.75 FRN0.75VG1□-2J HD 2.0 2.0 2.0 1.4 - - - - - - - - 2.0 2.0 2.0 1.9 - - - - - - - -
1.5 FRN1.5VG1□-2J HD 2.0 2.0 2.0 1.9 - - - - - - - - 2.0 2.0 2.0 2.7 - - - - - - - -
2.2 FRN2.2VG1□-2J HD 2.0 2.0 2.0 2.3 - - - - - - - - 2.0 2.0 2.0 3.3 - - - - - - - -
3.7 FRN3.7VG1□-2J HD 2.0 2.0 2.0 3.4 - - - - - - - - 2.0 2.0 2.0 4.8 - - - - - - - -
5.5 FRN5.5VG1□-2J HD 2.0 2.0 2.0 5.1 - - - - - - - - 2.0 2.0 2.0 7.2 - - - - - - - -
7.5 FRN7.5VG1□-2J HD 2.0 2.0 2.0 6.8 - - - - - - - - 2.0 2.0 2.0 9.7 - - - - - - - -
18.5 FRN18.5VG1□-2J HD 2.0 2.0 2.0 17.6 - - - - - - - - 3.5 2.0 2.0 24.8 - - - - - - - -
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2:□ in the inverter model represents an alphabet.
□
S (Basic type)
8-16
8.3 Recommended wires
Specifications
Nominal 〔P(+),DB〕 〔P(+),DB〕
Power
applied HD MD LD HD MD LD
supply Inverter type
motor
voltage Maximum Maximum Maximum Maximum Maximum Maximum
(kW) Cur- Cur- Cur- Cur- Cur- Cur-
temperature temperature temperature temperature temperature temperature
(Note 1) rent (Note 1) rent (Note 1) rent (Note 1) rent (Note 1) rent (Note 1) rent
(A) (A) (A) (A) (A) (A)
60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C 60°C 75°C 90°C
3.7 FRN3.7VG1□-4J HD 2.0 2.0 2.0 1.7 - - - - - - - - 2.0 2.0 2.0 2.4 - - - - - - - -
5.5 FRN5.5VG1□-4J HD 2.0 2.0 2.0 2.5 - - - - - - - - 2.0 2.0 2.0 3.6 - - - - - - - -
7.5 FRN7.5VG1□-4J HD 2.0 2.0 2.0 3.4 - - - - - - - - 2.0 2.0 2.0 4.8 - - - - - - - -
11 FRN11VG1□-4J HD 2.0 2.0 2.0 5.1 - - - - - - - - 2.0 2.0 2.0 7.2 - - - - - - - -
15 FRN15VG1□-4J HD 2.0 2.0 2.0 6.8 - - - - - - - - 2.0 2.0 2.0 9.7 - - - - - - - -
18.5 FRN18.5VG1□-4J HD 2.0 2.0 2.0 8.8 - - - - - - - - 2.0 2.0 2.0 12.4 - - - - - - - -
22 FRN22VG1□-4J HD 2.0 2.0 2.0 10.2 - - - - - - - - 2.0 2.0 2.0 14.4 - - - - - - - -
30 HD 2.0 2.0 2.0 15.0 - - - - - - - - 2.0 2.0 2.0 19.4 - - - - - - - -
FRN30VG1□-4J
37 LD - - - - 2.0 2.0 2.0 14.9 - - - - 2.0 2.0 2.0 19.2
- - - - - - - -
37 HD 2.0 2.0 2.0 17.6 - - - - 3.5 2.0 2.0 24.8 - - - -
FRN37VG1□-4J
45 LD - - - - 2.0 2.0 2.0 17.3 - - - - 3.5 2.0 2.0 24.5
- - - - - - - -
45 HD 2.0 2.0 2.0 20.5 - - - - 3.5 3.5 2.0 29.0 - - - -
FRN45VG1□-4J
55 LD - - - - 2.0 2.0 2.0 20.3 - - - - 3.5 2.0 2.0 28.7
- - - - - - - -
55 HD 3.5 2.0 2.0 25.2 - - - - 5.5 3.5 3.5 35.6 - - - -
FRN55VG1□-4J
75 LD - - - - 3.5 2.0 2.0 26.3 - - - - 5.5 3.5 3.5 37.2
- - - - - - - -
75 HD 5.5 3.5 3.5 34.6 - - - - 8.0 5.5 5.5 48.9 - - - -
FRN75VG1□-4J
90 LD - - - - 5.5 3.5 2.0 33.9 - - - - 8.0 5.5 5.5 47.9
Chap. 8
- - - - - - - -
90 HD 8.0 5.5 3.5 41.6 14 8.0 5.5 58.8
- - - - - - - -
110 FRN90VG1□-4J MD 14 5.5 5.5 50.8 14 14 8.0 71.8
- - - - - - - -
110 LD 8.0 5.5 3.5 41.1 14 8.0 5.5 58.2
- - - - - - - -
110 HD 14 5.5 5.5 50.8 14 14 8.0 71.8
- - - - - - - -
Note 1: Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V class of
polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.
Note 2:□ in the inverter model represents an alphabet.
□
S (Basic type)
8-17
8.4 Peripheral Equipment
8.4.1 Molded case circuit breaker or residual-current-operated
protective device/earth leakage circuit breaker/magnetic
contactor
8.4.1.1 Functional overview
MCCBs and RCDs/ELCBs* * With overcurrent protection
Molded Case Circuit Breakers (MCCBs) are designed to protect the power circuits between the power
supply and inverter's main circuit terminals ([L1/R], [L2/S] and [L3/T]) from overload or short-circuit,
which in turn prevents secondary accidents caused by the broken inverter.
Residual-Current-Operated Protective Devices (RCDs)/Earth Leakage Circuit Breakers (ELCBs) function
in the same way as MCCBs.
Built-in overcurrent/overload protective functions protect the inverter itself from failures related to its
input/output lines.
MCs
An MC can be used at both the power input and output sides of the inverter. At each side, the MC works
as described below. Use as needed. When inserted in the output circuit of the inverter, the MC can also
switch the motor drive power supply between the inverter output and commercial power lines.
Avoid frequent ON/OFF operation of the magnetic contactor (MC) in the input circuit;
otherwise, the inverter failure may result.
The frequency of the MC's ON/OFF should not be more than once per 30 minutes. To assure
10-year or longer service life of the inverter, it should not be more than once per hour.
If frequent start/stop of the motor is required, use FWD/REV terminal signals or the / /
keys on the inverter's keypad.
8-18
8.4 Peripheral Equipment
If a magnetic contactor (MC) is inserted in the inverter's output (secondary) circuit for
switching the motor to a commercial power or for any other purposes, it should be switched on
and off when both the inverter and motor are completely stopped. This prevents the contact
point from getting rough due to a switching arc of the MC. The MC should not be equipped
with any main circuit surge killer (Fuji SZ-ZM□, etc.).
Applying a commercial power to the inverter's output circuit breaks the inverter. To avoid it,
interlock the MC on the motor's commercial power line with the one in the inverter output
circuit so that they are not switched ON at the same time.
(2) Drive more than one motor selectively by a single inverter.
(3) Selectively cut off the motor whose thermal overload relay or equivalent devices have been activated.
Chap. 8
Driving the motor using commercial power lines
MCs can also be used to switch the power supply of the motor driven by the inverter to a commercial
power supply.
8-19
8.4.1.2 Connection example and criteria for selection of circuit breakers
Figure 8.2 shows a connection example for MCCB or RCD/ELCB (with overcurrent protection) and MC
in the inverter input circuit. Table 8.5 lists the rated current for the MCCB and corresponding inverter
models. Table 8.6 lists the applicable grades of RCD/ELCB sensitivity.
Insert an MCCB or RCD/ELCB (with overcurrent protection) recommended for each inverter for its input circuits.
Do not use an MCCB or RCD/ELCB of a higher rating than that recommended.
Doing so could result in a fire.
200 to 240 V
Figure 8.2 External Views of MCCB or RCD/ELCB and MC and Connection Example
8-20
8.4 Peripheral Equipment
Table 8.5 Rated Current of Molded Case Circuit Breaker (MCCB), Residual-Current-Operated
Protective Device (RCD)/ Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC)
HD (High Duty) mode: Heavy duty load applications
LD (Low Duty) mode: Light duty load applications
Specifications
Nominal
Power Rated current(A)
applied
supply Inverter type For input circuit For output circuit
motor
voltage
(kW) DC reactor (DCR) DC reactor (DCR)
HD LD
w/ DCR w/o DCR w/ DCR w/o DCR
0.75 FRN0.75VG1□-2J 5 10
1.5 FRN1.5VG1□-2J 15 SC-05
10 SC-05
2.2 FRN2.2VG1□-2J 20 SC-05 -
3.7 FRN3.7VG1□-2J 20 30 SC-5-1
5.5 FRN5.5VG1□-2J 30 50 SC-N1 SC-4-0
7.5 FRN7.5VG1□-2J HD 40 75 SC-5-1 SC-N2 SC-N1 -
11 FRN11VG1□-2J 50 100 SC-N1 SC-N2S SC-N1 -
15 FRN15VG1□-2J 75 125 SC-N2 SC-N3 SC-N2 -
18.5 FRN18.5VG1□-2J 150 SC-N4 SC-N2S -
100 SC-N2S
22 FRN22VG1□-2J 175 SC-N5 SC-N3 -
Three- 30 150 200 SC-N4 SC-N7 SC-N4 -
phase FRN30VG1□-2J
Chap. 8
200V LD - SC-N5
37 175 250 SC-N5
HD SC-N5 -
FRN37VG1□-2J SC-N8
LD - SC-N7
45 200 300 SC-N7
8-21
Table 8.5 Rated Current of Molded Case Circuit Breaker (MCCB), Residual-Current-Operated
Protective Device (RCD)/ Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC)
(continued)
HD (High Duty) mode: Heavy duty load applications
MD (Medium Duty) mode: Medium duty load applications
LD (Low Duty) mode: Light duty load applications
* 610CM, 612CM and 616CM: Manufactured by Aichi Electric Works Co., Ltd.
Note: □ in the inverter model represents an alphabet.
□
S (Basic type)
• Install the MCCB or RCD/ELCB at the input side of the inverter. They cannot be installed at the output side of the inverter.
• The above table lists the rated current of MCCBs and RCD/ELCBs to be used in the power control panel with an internal
temperature of lower than 50°C. The rated current is factored by a correction coefficient of 0.85 as the RCDs'/MCCBs' and
ELCBs' original rated current is specified when using them in a surrounding temperature of 40°C or lower. Select an MCCB
and/or RCD/ELCB suitable for the actual short-circuit breaking capacity needed for your power systems.
8-22
8.4 Peripheral Equipment
• For the selection of the MC type, it is assumed that the 600 V HIV (allowable surrounding temperature: 75°C) wires for the
power input/output of the inverter are used. If an MC type for another class of wires is selected, the wire size suitable for the
terminal size of both the inverter and the MC type should be taken into account.
• Use ELCBs with overcurrent protection.
• To protect your power systems from secondary accidents caused by the broken inverter, use an MCCB and/or RCD/ELCB with
the rated current listed in the above table. Do not use an MCCB or RCD/ELCB with a rating higher than that listed.
Chap. 8
SELECTING PERIPHERAL EQUIPMENT
8-23
Table 8.6 lists the relationship between the rated leakage current sensitivity of RCDs/ELCBs (with
overcurrent protection) and wiring length of the inverter output circuits. Note that the sensitivity levels
listed in the table are estimated values based on the results obtained by the test setup in the Fuji laboratory
where each inverter drives a single motor.
Table 8.6 Rated Current Sensitivity of Residual-Current-Operated Protective Devices
(RCDs)/Earth Leakage Circuit Breakers (ELCBs)
Standard Wire distance/current sensitivity
Power supply
application
voltage 10 m 30 m 50 m 100 m 200 m 300 m
motor (kW)
0.75
1.5
2.2 30mA
3.7
5.5
7.5 100 mA
11
15
Three-phase
18.5 200 mA
200V
22
30
37
45
55
75 500 mA
90
110
3.7
5.5
7.5 30 mA
11 100 mA
15
18.5
22 200 mA
30
37
45 500 mA
55
75
90
Three-phase
400V 110
132 1000 mA
160 (Special)
200
220
250
280
315
355 3000 mA
400 (Special)
450
500
630
710
• Values listed above were obtained using Fuji ELCB EG or SG series applied to the test setup.
• The rated current of applicable motor rating indicates values for Fuji standard motor (4 poles, 50 Hz and 200 V three-phase).
• The leakage current is calculated based on grounding of the single wire for 200 V class delta connection and neutral grounding
for 400 V class Y-connection power lines.
• Values listed above are calculated based on the static capacitance to the earth when the 600 V class of vinyl-insulated IV wires
are used in a wiring through metal conduit pipes.
• Wiring length is the total length of wiring between the inverter and motor. If more than one motor is to be connected to a single
inverter, the wiring length should be the total length of wiring between the inverter and motors.
8-24
8.4 Peripheral Equipment
Chap. 8
SELECTING PERIPHERAL EQUIPMENT
Unit: mm
8-25
8.4.3 Arrester
An arrester suppresses surge currents induced by lightning invaded from the power supply lines. Common
use of the grounding wire that is used for electric equipment in the panel, with the arrester, is effective in
preventing electronic equipment from damage or malfunctioning caused by such surges.
Applicable arrester models are CN23232 for three-phase 200 V class series, and CN2324E and CN2324L
for three-phase 400 V class series. (CN233 series with 20 kA of discharging capability is also available.)
Figure 8.4 shows their external dimensions and connection examples. Refer to the catalog "Fuji Surge
Killers/Absorbers (HS118: Japanese edition only)" for details. These products are available from Fuji
Electric Technica Co., Ltd.
8-26
8.4 Peripheral Equipment
Chap. 8
SELECTING PERIPHERAL EQUIPMENT
Unit: mm
8-27
8.4.5 Filter capacitor for radio noise reduction
These capacitors are effective to suppress AM radio band (less than 1 MHz) noises. Using them with
Zero-phase reactors upgrades capability.
Applicable models are NFM25M315KPD1 for 200 V class series inverters and NFM60M315KPD for
400 V class. Use one of them no matter what the inverter capacity. Figure 8.6 shows their external
dimensions. The surge absorbers are available from Fuji Electric Technica Co., Ltd.
Note: Do not use the capacitor in the inverter secondary (output) line.
NFM25M315KPD1 NFM60M315KPD
8-28
8.5 Peripheral Equipment Options
Chap. 8
2 Terminal [CM]
Braking resistor
G 1 Terminal [X1] to [X9]
P DB (External alarm THR)
For the specifications and external dimensions of the braking units, refer to [3] and [4] in this Section.
For the specifications and external dimensions of the braking units, refer to [3] and [4] in this Section.
8-29
8.5.1.3 Specifications and connection example
Table 8.7 Generated Loss in Braking Unit
HD-mode Inverters
Table 8.8(a) Braking Unit/Braking Resistor (Standard ED)
8-30
8.5 Peripheral Equipment Options
MD-mode Inverters
Table 8.8(b) Braking Unit/Braking Resistor (Standard 10%ED)
Chap. 8
LD-mode Inverters
Table 8.8(c) Braking Unit/Braking Resistor (Standard 10%ED)
8-31
HD-mode Inverters
Table 8.9(a) Braking Unit/Braking Resistor (20%ED)
Maximum
Selecting Options braking torque Continuous braking Repetitive braking
(%) (converted to 150% (at 100s interval or
Nominal
Power torque value) less)
applied
supply Inverter type Fig Braking unit Braking resistor Torque
motor
voltage (N・m)
(kW) Discharging Duty Average
Qty. Resistance Braking
Model Model Qty.(units) capability cycle loss
(units) value(Ω) 50Hz 60Hz time(s) (kWs) (%ED) (kW)
8-32
8.5 Peripheral Equipment Options
MD-mode Inverters
Table 8.9(b) Braking Unit/Braking Resistor (20%ED)
Maximum braking Continuous braking Repetitive braking
Selecting Options
Nomin torque (%) (converted to 150% (at 100s interval or
Power al torque value) less)
Braking unit Braking resistor Torque
supply applied Inverter type Fig
voltage motor (N・m) Braking Discharging Duty Average
Qty. Qty. Resistance
(kW) Model Model time capability cycle loss
(units) (units) value(Ω) 50Hz 60Hz (s) (kWs) (%ED) (kW)
LD-mode Inverters
Table 8.9(c) Braking Unit/Braking Resistor (20%ED)
Maximum braking
Chap. 8
Selecting Options Continuous braking Repetitive braking
torque(%) (converted to 150% (at 100s interval or
Nominal
Power torque value) less)
applied Braking unit Braking resistor Torque
supply Inverter type Fig
motor (N・m)
voltage Braking Discharging Duty
(kW) Qty. Qty. Resistance Average
Model Model value time capability cycle
(units) (units) loss (kW)
110 FRN90VG1S-2J BU90-2C 2 DB45V-22C 2 2.0/2 110 770 642 20 1210 20 13.5
280 FRN220VG1S-4J BU220-4C 2 DB220V-42C 1 3.2/2 110 1961 1634 20 3080 20 33.0
355 FRN280VG1S-4J I BU220-4C 2 DB160V-42C 2 2.2/2 110 2486 2072 20 3905 20 47.3
400 FRN315VG1S-4J F BU220-4C 3 DB132V-42C 3 2.6/3 110 2801 2334 20 4400 20 53.3
450 FRN355VG1S-4J BU220-4C 3 DB132V-42C 3 2.6/3 110 3151 2626 20 4950 20 53.3
500 FRN400VG1S-4J BU220-4C 3 DB132V-42C 3 2.6/3 110 3501 2918 20 5500 20 60.0
630 FRN500VG1S-4J G BU220-4C 4 DB132V-42C 4 2.6/4 110 4412 3677 20 6930 20 75.0
710 FRN630VG1S-4J BU220-4C 4 DB160V-42C 4 2.2/4 110 4972 4143 20 7810 20 94.6
8-33
<Connection example>
Braking unit
FRENIC-VG (master) Braking resistor
N(-) N(-) DB DB
THR 2 1
1 2
CM
i1 SW1
G 1 ・
i2 2
o1 3
o2 G
Braking unit
(slave)
P(+) P(+)R P
N(-) DB DB
2 G
1
SW1
i1 1
i2 2
o1 3 ・
o2 G
Note 1: When using the 20%ED braking resistor (DB□□□V-□2C), the braking unit requires
the fan unit (BU-F).
8-34
8.5 Peripheral Equipment Options
Braking resistor
FRENIC-VG
P(+) P
N(-)
DB L
THR 1
CM 2
G G
DB
1
2
Chap. 8
Note 1: For DB160V-41C and DB200V-42C, two braking resistors are used per one unit.
Note 2: When using the 20%ED braking resistor (DB□□□V-□2C), the braking unit requires the fan unit (BU-F).
N(-) N(-) DB DB
THR 2 1
1 2
CM
i1 SW1
G 1 ・ G
i2 2
o1 3
o2 G
Braking unit
(slave)
P(+) P(+)R P
N(-) DB DB
2 1
1
2
SW1
i1 1
i2 2 G
o1 3 ・
o2 G
Note 1: For DB200V-41C, DV220V-41C, DB200V-42C and DB220-42C, two braking resistors are used per one
unit.
Note 2: When using the 20% ED braking resistor (DB□□□V-□2C), the braking unit requires the fan unit (BU-F).
8-35
Braking resistor
Braking unit
FRENIC-VG (master)
N(-) N(-) DB L
THR 2 1
1 2
CM
i1 SW1
G 1 ・ G
i2 2
o1 3
o2 G
DB
1
2
G
Braking resistor
Braking unit
(slave)
P(+) P(+)R P
N(-) DB L
2 1
1
2
SW1
i1 1 G
i2 2
o1 3 ・
o2 G
DB
1
2
G
Note 1: For DB160V-41C, two braking resistors are used per one unit.
Example) For the model: DB160V-41C, quantity: 2, four braking resistors are used.
Note 2: When using the 20% ED braking resistor (DB□□□V-□2C), the braking unit requires the fan unit (BU-F).
8-36
8.5 Peripheral Equipment Options
Braking unit
FRENIC-VG (master) Braking resistor
N(-) N(-) DB DB
THR 2 1
1
CM 2
i1 SW1
G 1 ・ G
i2 2
o1 3
o2 G
N(-) DB DB
2 1
1
2
SW1
i1 1 G
i2 2
o1 3 ・
o2 G
Chap. 8
(slave)
P(+) P(+)R P
N(-) DB DB
2 1
Note 1: When using the 20% ED braking resistor (DB□□□V-□2C), the braking unit requires the fan unit (BU-F).
8-37
Braking unit
FRENIC-VG (master) Braking resistor
N(-) N(-) DB DB
THR 2 1
1 2
CM
i1 SW1
G 1 ・ G
i2 2
o1 3
o2 G
Braking unit
(slave) Braking resistor
P(+) P(+)R P
N(-) DB DB
2 1
1
2
SW1
i1 1 G
i2 2
o1 3 ・
o2 G
Braking unit
(slave) Braking resistor
P(+) P(+)R P
N(-) DB DB
2 1
1
2
SW1
i1 1 G
i2 2
o1 3 ・
o2 G
Braking unit
(slave) Braking resistor
P(+) P(+)R P
N(-) DB DB
2 1
1
2
SW1
i1 1 G
i2 2
o1 3 ・
o2 G
Note 1: When using the 20% ED braking resistor (DB□□□V-□2C), the braking unit requires the fan unit (BU-F).
8-38
8.5 Peripheral Equipment Options
Chap. 8
SELECTING PERIPHERAL EQUIPMENT
Note 1: For DB160V-41C, two braking resistors are used per one unit.
Example) For the model: DB160V-41C, quantity: 4, eight braking resistors are used.
Note 2: When using the 20% ED braking resistor (DB□□□V-□2C), the braking unit requires the fan unit (BU-F).
8-39
Braking unit
FRENIC-VG (master) Braking resistor
N(-) N(-) DB DB
THR 2 1
1 2
CM
i1 SW1
G 1 ・ G
i2 2
o1 3
o2 G
Braking unit
(slave) Braking resistor
P(+) P(+)R P
N(-) DB DB
2 1
1
2
SW1
i1 1 G
i2 2
o1 3 ・
o2 G
Note 1: When using the 20% ED braking resistor (DB□□□V-□2C), the braking unit requires the fan unit (BU-F).
8-40
8.5 Peripheral Equipment Options
Chap. 8
DB18.5V-21B 400 368 660 628 557 140 1.6 10 10
DB22V-21B 400 368 660 628 557 240 1.6 10 13
DB30V-21B 400 368 660 628 557 240 1.6 10 18
DB37V-21B 405 368 750 718 647 240 1.6 10 22
* For DB160V-41C - DB220V-41C, two resistors of the same shape are used in a pair, and enough space for them should be
considered.
When this model is ordered, a set of two resistors will be shipped.
8-41
Braking resistor 20% ED product
Figure A Figure B
* For DB200V-42C and DB220V-42, two resistors of the same shape are used in a pair, and enough space for them should be
considered.
When this model is ordered, a set of two resistors will be shipped.
8-42
8.5 Peripheral Equipment Options
Braking unit
Fan unit
Dimensions(mm)
Model
W1 H1 D1 ℓ (fan power supply line)
Chap. 8
Braking unit + fan unit
8-43
8.5.2 Power regenerative PWM converters (RHC series)
8.5.2.1 Features
Networking capability
・MICREX-SX, F series, and CC-Link master devices can
be (optionally) connected. RS-485 is equipped by
standard.
8-44
8.5 Peripheral Equipment Options
8.5.2.2 Specifications
(1) Standard specifications
200 V series
Item Standard specifications
200 V series
Model RHC□□□-2C
7.5 11 15 18.5 22 30 37 45 55 75 90
Applicable inverter capacity (kW) 7.5 11 15 18.5 22 30 37 45 55 75 90
Continuous capacity (kW) 8.8 13 18 22 26 36 44 53 65 88 103
CT application
Output
Output
frequency
Chap. 8
Voltage and frequency fluctuation Voltage: -15 to +10%, frequency: ±5%, Voltage imbalance: within 2% (*4)
400 V series
Output
Voltage and frequency fluctuation Voltage: -15 to +10%, frequency: ±5%, Voltage imbalance: within 2% (*4)
8-45
(2) Common specifications
Item Specifications
Control method AVR constant control with DC ACR minor
Starts rectification when the converter is powered ON after connection. Starts boosting when it receives a run signal
Running/Stopping (terminals [RUN] and [CM] short-circuited or a run command via the communications link). After that, the converter is
ready to run.
Running status signal Running, power running, regenerative operation, ready-to-run, alarm output (for any alarm), etc.
CT: 150% of overload rating for 1 min
CT/VT switching VT: 120% of overload rating for 1 min
Control (CT model only: 500 kW or above)
Carrier frequency Fixed to high carrier frequency
Input power factor 0.99 or above (at full load) (*1)
Input harmonics current Conversion coefficient can be Ki=0 according to the harmonics suppressing guideline by METI.
Restart after momentary Shields the gate when the voltage level reaches the undervoltage level if a momentary power failure occurs, and the
power failure converter can automatically restart after the power recovers.
Power limiting control Controls the power not to exceed the preset limit value.
AC fuse blown, AC overvoltage, AC undervoltage, AC overcurrent, AC input current error, input phase loss,
Alarm
synchronous power supply frequency error, DC fuse blown, DC overvoltage, DC undervoltage, charge circuit fault,
display (Protective
heat sink overheat, external alarm, converter internal overheat, overload, memory error, keypad communications error,
functions)
CPU error, network device error, operation procedure error, A/D converter error, optical network error, IPM error
Saves and displays the most recent 10 alarms.
Alarm history
Indication Saves and displays the detailed information of the trip cause for the previous alarm.
Monitor Displays input power, input current in RMS, input voltage in RMS, DC link bus voltage and power supply frequency.
Load factor Allows the user to measure the load factor with the keypad.
Language Allows the user to specify or refer to function codes in any of the three languages--Japanese, English or Chinese.
Charging lamp Lights when the DC link bus capacitor is charged.
(*1) When the power supply voltage is 420V(210V) or higher and the operating load is 50% or higher, the power supply's power factor is
reduced to approximately 0.095 (during regenerative operation only).
8-46
8.5 Peripheral Equipment Options
L1/R, L2/S, L3/T Main circuit power inputs Connects with the three-phase input power lines through a dedicated reactor.
Main circuit
P(+), N( ) Converter outputs Connects with the power input terminals P(+) and N(-) on an inverter.
E(G) Grounding Grounding terminal for the converter's chassis (or casing).
Auxiliary power input for For a backup of the control circuit power supply, connect the power lines same as that of the main
R0, T0
the control circuit power input.
Synchronous power input Voltage detection terminals for the internal control of the converter. Connect with the power supply
detection
R1, S1, T1
Voltage
terminals [RST] and [CM] cancels the protective function, restarting the converter.
General-purpose transistor 0: Enable external alarm trip THR 1: Cancel current limiter LMT-CCL
X1
input 2: 73 answerback 73ANS 3: Switch current limiter I-LIM4: Option D IOPT-DI
CM Digital input common Common terminal for digital input signals.
PLC PLC signal power Connects to PLC output signal power supply. (Rated voltage: 24 VDC (22 to 27 VDC)
Outputs a signal when the converter protective function acts and the converter stops in an alarm
30A, 30B, 30C Batch output alarm state.
(Contact: 1C, on error, 30A-30C: ON) (Contact capacity: AC250V 50mAmax)
Chap. 8
Y1, Y2, Y3, General-purpose transistor 0: Converter running RUN 1: Converter ready to run RDY
Y11-Y18 output 2: Power supply current limiting IL 3: Lifetime alarm LIFE
4: Heat sink overheat early warning PRE-OH 5: Overload early warning PRE-OL
CME Digital output common
6: Power running DRV 7: Regenerating REG 8: Current limiting early warning CUR
9: Restarting after momentary power failure U-RES
10: Synchronizing power supply frequency SY-HZ 11: Alarm content 1 AL1
Y5A, Y5C Relay output 12: Alarm content 2 AL2 13: Alarm content 4 AL4 14: Option DO OPT-DO
* Mounting the OPC-VG7-DIOA option makes 8 points of DO extended functions available. (DI
functions are not available.)
0: Input power PWR 1: Input current in RMS I-AC 2: Input voltage in RMS V-AC
3: DC link bus voltage V-DC 4: Power supply frequency FREQ
General-purpose analog
A01, A04, A05 5: +10 V test P106: -10 V test N10
output
* Mounting the OPC-VG7-DIOA option makes 2 points of DO extended functions available. (DI
functions are not available.)
M Analog output common Common terminal for analog output signal.
Charging resistor input
73A, 73C Control output for the input relay of the external charging resistor (73).
relay outputs
RS-485 (standard)
protocol.)
Mounting the OPC-VG7-TL option enables communication with a T-Link module of MICREX-F or MICREX-SX via a
T-Link (option)
T-Link network.
SX-bus (option) Mounting the OPC-VG7-SX option enables communication with a MICREX-SX via an SX bus network.
CC-Link (option) Mounting the OPC-VG7-CCL option enables communication with a CC-Link master.
Mounting the OPC-RHC-TR option enables tracing back of the running status data of the converter.
Traceback Hardware
WPS-LD-TR software is required.
(option)
Software Installing the WPS-RHC-TR software enables collecting of traceback data on the PC.
Optical communication The OPC-VG7-SI allows for load balancing control of a concurrent multi-processing system.
(option) This supports capacity of up to 2400kW.
8-47
(3) Function settings
Function code Name
F00 Data protection
F01 High frequency filter selection
F02 Restart upon momentary power failure (operation selection)
F03 Current rating switching
F04 LED monitor, item selection
F05 LCD monitor, item selection
F06 LCD monitor, language selection
F07 LCD monitor, contrast control
F08 Carrier frequency
E01 Terminal [X1] function
E02-13 Terminal [Y1], [Y2], [Y3,], [Y5], [Y11] to [Y18] function
E14 I/O function normal open/closed
E15 RHC overload early warning level
E16 Cooling fan ON/OFF control
E17 Under current limiting (Hysteresis width)
E18-20 A01, A04 and A05, function selection
E21-23 A01, A04 and A05, gain setting
E24-26 A01, A04 and A05, bias setting
E27 A01, A04 and A05, filter setting
H01 Station address
H02 Communications error processing
H03 Timer
H04 Baud rate
H05 Data length
H06 Parity bits
H07 Stop bits
H08 No-response error detection time
H09 Response interval
H10 Protocol selection
H11 TL transmission format
H12 Parallel system
H13 Number of slave stations in parallel system
H14 Clear alarm data
H15,16 Power supply current limiter (driving 1/2)
H17,18 Power supply current limiter (braking 1/2)
H19,20 Current limiting early warning (level/timer)
S01 Operation method
S02,03 Power supply current limiting (driving/braking)
M09 Power supply frequency
M10 Input power
M11 Input current in RMS
M12 Input voltage in RMS
M13 Run command
M14 Running status
M15 Output terminals [Y1] to [Y18]
8-48
8.5 Peripheral Equipment Options
AC fuse blown ACF Stops the converter output if the AC fuse (R-/T-phase only) is blown.
AC overvoltage AOV Stops the converter output upon detection of an AC overvoltage condition.
AC undervoltage ALV Stops the converter output upon detection of an AC undervoltage condition.
Stops the converter output if the peak value of the input current exceeds the
AC overcurrent AOC
overcurrent level.
Stops the converter output upon detection of the excessive deviation of the
AC input current error ACE
AC reactor from the AC input.
Input phase loss LPV Stops the converter output upon detection of an input phase loss.
After the MC for charging circuit (73) is turned on, the converter checks the
Synchronous power power frequency. If it detects a power frequency error, this function stops
FrE
frequency error the converter output. An error during converter running (e.g., momentary
power failure) triggers no alarm.
DC fuse blown dCF Stops the converter output if the DC fuse (P side) is blown. 18.5 kW or above
Stops the converter output upon detection of a DC overvoltage condition.
200 V class series: 400 V ±3 V
DC overvoltage dOV If a power failure continues for a long time and the control power source is
400 V class series: 800 V ±5 V
shut down, this alarm is automatically reset.
200 V class series: Stops at 185 V,
Stops the converter output upon detection of a DC undervoltage condition.
restarts at 208 V.
DC undervoltage dLV If a power failure continues for a long time and the control power source is
400V class series: Stops at 371V,
shut down, this alarm is automatically reset.
restarts at 417V.
Condition: 73ANS (Answerback from
Charging circuit fault PbF Stops the converter output upon detection of a heat sink overheat.
73) is assigned to terminal [X1].
Heat sink overheat OH1 Stops the converter output upon receipt of an external signal THR.
Chap. 8
Stops the converter output upon detection of an internal overheat of the THR (Enable external alarm trip) is
External alarm OH2
converter. assigned to terminal [X1].
Converter internal Stops the converter output with the inverse-time characteristics due to the
OH3
overheat input current.
8-49
(5) Required structure and environment
Item Required structure, environment and standards Remarks
Structure Mounting in a panel or mounting for external cooling
Enclosure IP00
Cooling system Forced air cooling
Structure
Installation Vertical installation
Coating color Munsell 5Y3/0.5, eggshell
Maintainability Structure designed for easy parts replacement
Site location Shall be free from corrosive gases, flammable gases, dusts, and direct sunlight.
Surrounding -10 to 500°C
temperature
Relative humidity 5 to 95% RH (No condensation)
Altitude 3,000 m max. (For use in an altitude between 1,001 m to 3,000 m, the output current should
Environment be derated.)
Vibration 2 to 9 Hz: Amplitude = 3 mm, 9 to 20 Hz: 9.8 m/s2, 20 to 55 Hz: 2 m/s2 (9 to 55 Hz: 2 m/s2
for 90 kW or above), 55 to 200 Hz: 1 m/s2
Storage -20 to 55°C
temperature
Storage humidity 5 to 95%RH
8-50
8.5 Peripheral Equipment Options
7.5 RHC7.5-2C SC-5-1 1 CU7.5-2C 1 (80W 7.5Ω) (3) (CR2LS-50/UL) (2) LR2-7.5C 1 GRZG80 0.42Ω 3 LFC2-7.5C 1 CF2-7.5C 1
11 RHC11-2C SC-N1 1 CU11-2C 1 (HF5C5504) (CR2LS-75/UL) (2) LR2-15C 1 GRZG150 0.2Ω 3 LFC2-15C 1 CF2-15C 1
18.5 RHC18.5-2 SC-N3 1 CU18.5-2C 1 (GRZG120 2Ω) (3) LR2-22C 1 GRZG200 0.13Ω 3 LFC2-22C 1 CF2-22C 1
C
30 RHC30-2C SC-N4 1 - - CU30-2C 1 (CR2L-200/UL) (2) LR2-37C 1 GRZG400 0.1Ω 3 LFC2-37C 1 CF2-37C 1
90 RHC90-2C CU90-2C 1 (GRZG400 1Ω) (3) (A50P600-4) (2) LR2-110C 1 GRZG400 0.12Ω 6 LFC2-110C 1 CF2-110C 1
[2 parallel]
7.5 RHC7.5-4C SC-05 1 CU7.5-4C 1 (TK50B 30ΩJ) (3) (CR6L-30/UL) (2) LR4-7.5C 1 GRZG80 1.74Ω 3 LFC4-7.5C 1 CF4-7.5C 1
11 RHC11-4C SC-4-0 1 CU15-4C 1 (HF5B0416) (CR6L-50/UL) (2) LR4-15C 1 GRZG150 0.79Ω 3 LFC4-15C 1 CF4-15C 1
15 RHC15-4C SC-5-1 1
18.5 RHC18.5-4 SC-N1 1 CU18.5-4C 1 (80W 7.5Ω) (3) LR4-22C 1 GRZG200 0.53Ω 3 LFC4-22C 1 CF4-22C 1
C (HF5C5504)
22 RHC22-4C CU22-4C 1 (CR6L-75/UL) (2)
30 RHC30-4C SC-N2 1 CU30-4C 1 (CR6L-100/UL) (2) LR4-37C 1 GRZG400 0.38Ω 3 LFC4-37C 1 CF4-37C 1
Chap. 8
37 RHC37-4C SC-N2S 1 CU45-4C 1 (CR6L-150/UL) (2)
90 RHC90-4C SC-N7 1 CU90-4C 1 (CR6L-300/UL) (2) LR4-110C 1 GRZG400 0.53Ω 6 LFC4-110C 1 CF4-110C 1
200 RHC200-4C SC-N12 1 CU200-4C 1 (GRZG400 1Ω) (3) LR4-220C 1 RF4-220C 1 LFC4-220C 1 CF4-220C 1
280 RHC280-4C SC-N3 1 SC-N14 1 GRZG400 1Ω 6 A70QS800-4 2 LR4-280C 1 RF4-280C 1 LFC4-280C 1 CF4-280C 1 SC-N4 1
[2 parallel]
630 RHC630-4C SC-N12 3 A70P2000-4T 2 LR4-630C 1 RR4-630C 1 LFC4-630C 1 CF4-630C 1(*2) SC-N7 1
(*1) The charging box (CU) contains a combination of a charging resistor (R0) and a fuse (F). If no CU is used, it is necessary to prepare the charging resistor
(R0) and fuse (F) at your end.
(*2) The filtering capacitor consists of two pieces of capacitors. For an order of quantity "1," two pieces of capacitors are to be delivered.
8-51
(2) VT mode
Charging Charging circuit box (*1)
Power supply
11 RHC7.5-2C SC-N1 1 CU7.5-2C 1 (80W 7.5Ω) (3) (CR2LS-50/UL) (2) LR2-15C 1 GRZG150 0.2Ω 3 LFC2-15C 1 CF2-15C 1
18.5 RHC15-2C SC-N3 1 CU15-2C 1 (CR2LS-100/UL) (2) LR2-22C 1 GRZG200 0.13Ω 3 LFC2-22C 1 CF2-22C 1
30 RHC22-2C SC-N4 1 CU22-2C 1 (CR2L-150/UL) (2) LR2-37C 1 GRZG400 0.1Ω 3 LFC2-37C 1 CF2-37C 1
- -
37 RHC30-2C SC-N5 1 CU30-2C 1 (CR2L-200/UL) (2)
55 RHC45-2C SC-N8 1
11 RHC7.5-4C SC-4-0 1 CU7.5-4C 1 (TK50B 30ΩJ) (3) (CR6L-30/UL) (2) LR4-15C 1 GRZG150 0.79Ω 3 LFC4-15C 1 CF4-15C 1
45 RHC37-4C SC-N3 1 CU45-4C 1 (CR6L-150/UL) (2) LR4-55C 1 GRZG400 0.26Ω 3 LFC4-55C 1 CF4-55C 1
55 RHC45-4C SC-N4 1
- -
75 RHC55-4C SC-N5 1 CU55-4C 1 (CR6L-200/UL) (2) LR4-75C 1 GRZG400 0.38Ω 3 LFC4-75C 1 CF4-75C 1
400V series
132 RHC110-4C CU110-4C 1 (GRZG120 2Ω) (3) LR4-160C 1 RF4-160C 1 LFC4-160C 1 CF4-160C 1
200 RHC160-4C SC-N12 1 CU160-4C 1 (A50P600-4) (2) LR4-220C 1 RF4-220C 1 LFC4-220C 1 CF4-220C 1
280 RHC220-4C SC-N14 1 CU220-4C 1 (A70QS800-4) (2) LR4-280C 1 RF4-280C 1 LFC4-280C 1 CF4-280C 1
315 RHC280-4C SC-N3 1 SC-N14 1 GRZG400 1Ω 6 A70QS800-4 2 LR4-315C 1 RR4-315C 1 LFC4-315C 1 CF4-315C 1 SC-N4 1
[2 parallel]
355 RHC315-4C A70P1600-4TA 2 LR4-355C 1 RR4-355C 1 LFC4-355C 1 CF4-355C 1
(*1) The charging box (CU) contains a combination of a charging resistor (R0) and a fuse (F). If no CU is used, it is necessary to prepare the charging resistor
(R0) and fuse (F) at your end.
(*2) The filtering capacitor consists of two pieces of capacitors. For an order of quantity "1," two pieces of capacitors are to be delivered.
8-52
8.5 Peripheral Equipment Options
2 5 M
L2/S V
3~
3 6
L3/T N(-) N(-) W
73 R2 R2
Rf T2 i R0 (*5)
T2 cd
j T0 FX
Cf
e R1 FWD
f T1 (*4)
G c
R1 Y5A CM
S1 Y5C d
T1 30A (*6) 13
R0 30B X9(THR) 12
T0 30C CM 11
e MC or 73 73A 30A
f 73C a 30B
(*2) i j RUN
(*3) RUN b 30C
RST
Preparation
For MC Operation FX CM
operation E(G) G
Max. 220 V a
b 73 Stop
(*1)
Chap. 8
RUN
MC RUN FX 73
(*1) For the 400 V class power supply, connect a stepdown transformer to limit the voltage of the sequence circuit to
220 V or below.
Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to the main power
input lines via B contacts of magnetic contactors of the charging circuit (73 or MC). Note that when applied to
an ungrounded power supply, an insulated transformer is required. For the details, refer to the "PWM Converter
Instruction Manual" (INR-HF51746□).
(*2) For FRN37VG1S-2J or FRN75VG1S-2J, be sure to connect the fan power input terminals R1 and T1 of the
inverter to the main power input lines without going through the MC's B contacts or 73.
(*3) For the fan power supply switching connectors, change "CN R" to the NC side and "CN W" to the FAN side.
(*4) Construct a sequence in which a run command is given to the inverter after the PWM converter becomes ready
to run.
(*5) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter.
(*6) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the phase sequence.
(*7) Remove the short-circuit bar or DC reactor connected to the P1, P(+) terminal of the inverter unit.
8-53
RHC280-4C to RHC400-4C (Applicable inverters: FRN280VG1S-4J to FRN630VG1S-4J)
R0 73
Convertor Inverter
L Lr
52 f F
Power voltage
Preparation
For RDY RDY 52A 52 Operat FX
Max.
operation ion Symbol Part name
a c
220 V b d Lr Boosting reactor
52 52T Stop
(*1) 52T Lf Filtering reactor
6F RUN
(*6) Cf Filtering capacitor
RDY 73 52A 52 52T RUN 6F FX Rf Filtering resistor
R0 Charger resistor
F AC fuse
Magnetic contactor for charging
73
circuit
Magnetic contactor for power
52
supply
Magnetic contactor for filtering
6F
circuit
(*1) Connect a stepdown transformer to limit the voltage of the sequence circuit to 220 V or below.
(*2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to the main power input
lines via B contacts of magnetic contactors of the power supply circuit (52). Note that when applied to an
ungrounded power supply, an insulated transformer is required. For the details, refer to the "PWM Converter
Instruction Manual" (INR-HF51746□).
(*3) Be sure to connect the fan power input terminals R1 and T1 of the inverter to the main power input lines without
going through the MC's B contacts or 73.
(*4) For the fan power supply switching connectors, change "CN R" to the NC side and "CN W" to the FAN side.
(*5) Construct a sequence in which a run command is given to the inverter after the PWM converter becomes ready
to run.
(*7) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter.
(*8) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the phase sequence.
(*9) Remove the short-circuit bar or DC reactor connected to the P1, P(+) terminal of the inverter unit.
8-54
8.5 Peripheral Equipment Options
Chap. 8
Dimensions(mm) Approx.
8-55
< Boosting reactor >
Dimensions(mm) Approx.
Boosting reactor model Fig weight
W W1 H D D1 D2 K M
(kg)
LR2-7.5C A 180 75 205 105 85 95 7 M5 12
LR2-15C B 195 75 215 131 110 130 7 M8 18
LR2-22C C 240 80 340 215 180 145 10 M8 33
200 V Series LR2-37C C 285 95 420 240 205 150 12 M10 50
LR2-55C C 285 95 420 250 215 160 12 M12 58
LR2-75C C 330 110 440 255 220 165 12 M12 70
LR2-110C C 345 115 500 280 245 185 12 M12 100
LR4-7.5C B 180 75 205 105 85 90 7 M4 12
LR4-15C A 195 75 215 131 110 120 7 M5 18
LR4-22C C 240 80 340 215 180 120 10 M6 33
LR4-37C C 285 95 405 240 205 130 12 M8 50
LR4-55C C 285 95 415 250 215 145 12 M10 58
LR4-75C C 330 110 440 255 220 150 12 M10 70
LR4-110C C 345 115 490 280 245 170 12 M12 100
400 V Series LR4-160C C 380 125 550 300 260 185 15 M12 140
LR4-220C C 450 150 620 330 290 230 15 M12 200
LR4-280C C 480 160 740 330 290 240 15 M16 250
LR4-315C C 480 160 760 340 300 250 15 M16 270
LR4-355C C 480 160 830 355 315 255 15 M16 310
LR4-400C C 480 160 890 380 330 260 19 M16 340
LR4-500C C 525 175 960 410 360 290 19 M16 420
LR4-630C D 600 200 64 440 390 290 19 4×M12 450
Note 1: CF4-500C to CF4-630C require two capacitors. (Figures above are for one capacitor.)
8-56
8.5 Peripheral Equipment Options
Dimensions(mm) Approx.
Filtering reactor model Fig weight
W W1 H D D1 D2 K M
(kg)
Chap. 8
LFC2-7.5C B 125 40 100 85 67 85 6 M5 2.2
LFC2-15C B 125 40 100 93 75 90 6 M8 2.5
LFC2-22C B 125 40 100 93 75 105 6 M8 3.0
200V series LFC2-37C B 150 60 115 103 85 125 6 M10 5.0
LFC2-55C B 175 60 145 110 90 140 6 M12 8.0
8-57
<Filtering capacitor>
Dimensions(mm) Approx.
Filtering capacitor model Fig weight
W W1 H H1 D D1 E F J
(kg)
CF2-7.5C A 165 150 185 - 70 40 30 7 M5 1.9
CF2-15C A 205 190 245 - 70 40 30 7 M5 3.5
CF2-22C A 280 265 215 - 90 55 30 7 M5 5.5
200V series CF2-37C A 280 265 235 - 90 55 30 7 M5 6.0
CF2-55C A 280 265 340 - 90 55 80 7 M6 8.5
CF2-75C A 280 265 235 - 90 55 30 7 M5 6.0
CF2-110C A 280 265 340 - 90 55 80 7 M8 8.5
CF4-7.5C A 165 150 135 - 70 40 30 7 M5 1.3
CF4-15C A 165 150 215 - 70 40 30 7 M5 2.3
CF4-22C A 205 190 185 - 70 40 30 7 M5 2.5
CF4-37C A 205 190 205 - 70 40 30 7 M5 2.9
CF4-55C A 205 190 245 - 70 40 30 7 M5 3.5
CF4-75C A 205 190 205 - 70 40 30 7 M5 2.9
CF4-110C A 205 190 245 - 70 40 30 7 M5 3.5
400V series CF4-160C A 280 265 260 - 90 55 80 7 M6 6.0
CF4-220C B 435 400 310 125 100 - 80 15x20 length hole M12 13.0
CF4-280C B 435 400 350 165 100 - 80 15x20 length hole M12 15.0
CF4-315C B 435 400 460 275 100 - 80 15x20 length hole M12 20.0
CF4-355C B 435 400 520 335 100 - 80 15x20 length hole M12 23.0
CF4-400C B 435 400 610 425 100 - 80 15x20 length hole M12 27.0
CF4-500C B 435 400 310 125 100 - 80 15x20 length hole M12 13.0
CF4-630C B 435 400 460 275 100 - 80 15x20 length hole M12 20.0
8-58
8.5 Peripheral Equipment Options
Dimensions(mm) Approx.
Filtering resistor model Fig weight
W W1 W2 H1 H2 D D1 D2 C
(kg)
GRZG80 0.42Ω A 167 148 115 22 32 33 26 6 5.5 0.19
GRZG150 0.2Ω A 247 228 195 22 40 33 26 6 8.2 0.30
200V series GRZG200 0.13Ω A 306 287 254 22 40 33 26 6 8.2 0.35
Chap. 8
GRZG400 0.1Ω A 411 385 330 40 46 47 40 9.5 8.2 0.85
GRZG400 0.12Ω A 411 385 330 40 46 47 40 9.5 8.2 0.85
GRZG80 1.74Ω A 167 148 115 22 32 33 26 6 5.5 0.19
GRZG150 0.79Ω A 247 228 195 22 32 33 26 6 5.5 0.3
8-59
< Charging box >
The charging box contains a combination of a charging resistor and a fuse, which is essential in the
configuration of the RHC-C series of PWM converters. Using this charging box eases mounting and
wiring jobs.
Capacity range
200 V series: 7.5 kW to 90 kW in 10 types, 400 V series:7.5 kW to 220 kW in 14 types, Total 24 types
As for 400 V class series with a capacity of 280 to 400 kW, the charging resistor and the fuse are
separately provided as before.
Dimensions(mm) Approx.
Fuse model Mounting bolt weight
W W1 H H1 H2 H3 4 D D1 C
(kg)
CU7.5-2C 270 170 300 285 270 7.5 15 100 2.4 6 M5 6
CU11-2C
CU15-2C
CU18.5-2C
CU22-2C
200V series
CU30-2C 300 200 310 295 280 7.5 15 110 2.4 6 M5 7
CU45-2C 330 230 310 295 280 7.5 15 130 2.4 6 M5 8
CU55-2C
CU75-2C 430 330 560 536 510 12 25 150 3.2 10 M8 17
CU90-2C 20
CU7.5-4C 270 170 300 285 270 7.5 15 100 2.4 6 M5 5.5
CU15-4C
CU18.5-4C 6
CU22-4C
CU30-4C 300 200 310 295 280 7.5 15 110 2.4 6 M5 7
CU45-4C
CU55-4C
400V series
CU75-4C 330 230 310 295 280 7.5 15 130 2.4 6 M5 8
CU90-4C
CU110-4C
CU132-4C 430 330 560 536 510 12 25 150 3.2 10 M8 18
CU160-4C
CU200-4C 20
CU220-4C
8-60
8.5 Peripheral Equipment Options
<Charger resistor>
Dimensions(mm) Approx.
Charger resistor model Fig weight
W W1 W2 H1 H2 D D1 D2 C (kg)
Chap. 8
TK50B 30ΩJ (HF5B0416) B - - - - - - - - - 0.15
80W 7.5Ω (HF5C5504) C - - - - - - - - - 0.19
8-61
<fuse>
Dimensions(mm) Approx.
Fuse model Fig weight
W W1 W2 H D D1 G E
(kg)
CR2LS-50/UL A 56 42 26 18.5 17.5 12 2 6.5x8.5 0.03
CR2LS-75/UL
CR2LS-100/UL
CR2L-150/UL A 80 58 29.5 30.5 27 20 3 9x11 0.10
200V series
CR2L-200/UL A 85 60 30 33.5 30 25 3.2 11x13 0.13
CR2L-260/UL
CR2L-400/UL A 95 70 31 42 37 30 4 11x13 0.22
A50P600-4 B 113.5 81.75 56.4 - 50.8 38.1 6.4 10.3x18.2 0.60
CR6L-30/UL A 76 62 47 18.5 17.5 12 2 6.5x8.5 0.04
CR6L-50/UL
CR6L-75/UL A 95 70 40 34 30 25 3.2 11x13 0.15
CR6L-100/U
CR6L-150/UL
CR6L-200/UL A 107 82 43 42 37 30 4 11x13 0.25
400V series
CR6L-300/UL
A50P400-4 B 110 78.6 53.1 - 38.1 25.4 6.4 10.3x18.4 0.30
A50P600-4 B 113.5 81.75 56.4 - 50.8 38.1 6.4 10.3x18.2 0.60
A70QS800-4 B 180.2 129.4 72.2 - 63.5 50.8 9.5 13.5x18.3 1.1
A70P1600-4T C - - - - - - - - 8.0
A70P2000-4 C - - - - - - - - 8.0
8-62
8.5 Peripheral Equipment Options
Chap. 8
RHC18.5-4C 650
LR4-22C 230 LFC4-22C 22 GRZG200 0.53Ω 3 70
RHC22-4C 900
RHC30-4C 1200
LR4-37C 350 LFC4-37C 36 GRZG400 0.38Ω 3 86
RHC132-4C 3500
LR4-160C 1000 LFC4-160C 160 RF4-160C 1 568
RHC160-4C 4150
RHC200-4C 5100 1
LR4-220C 1240 LFC4-220C 200 RF4-220C 751
RHC220-4C 5600
RHC280-4C 7100 LR4-280C 1430 LFC4-280C 220 RF4-280C 1 1027
RHC315-4C 8000 LR4-315C 1660 LFC4-315C 260 RF4-315C 1 1154
RHC355-4C 8900 LR4-355C 1910 LFC4-355C 300 RF4-355C 1 1286
RHC400-4C 10100 LR4-400C 2160 LFC4-400C 350 RF4-400C 1 1454
RHC500-4C 10000 LR4-500C 2470 LFC4-500C 450 RF4-500C 1 5463
RHC630-4C 12400 LR4-630C 2300 LFC4-630C 510 RF4-630C 1 4722
8-63
(2) In VT mode
Main unit Boosting reactor Filtering reactor < Filtering resistor >
Generated Generated Generated Generated
Model Model Model Model Qty.
loss (W) loss (W) loss (W) loss (W)
RHC7.5-2C 450
LR2-15C 150 LFC2-15C 19 GRZG150 0.2Ω 3 48
RHC11-2C 550
RHC15-2C 650
LR2-22C 230 LFC2-22C 26 GRZG200 0.13Ω 3 68
RHC18.5-2C 750
RHC22-2C 850
LR2-37C 330 LFC2-37C 32 GRZG400 0.1Ω 3 107
RHC30-2C 1200
RHC37-2C 1500
LR2-55C 450 LFC2-55C 43 GRZG400 0.1Ω 3 240
RHC45-2C 1600
RHC55-2C 2100 LR2-75C 520 LFC2-75C 74 GRZG400 0.1Ω 3 137
RHC75-2C 2300 GRZG400 0.12Ω
LR2-110C 720 LFC2-110C 115 6 374
RHC90-2C 2650 (2 parallel)
RHC7.5-4C 400
LR4-15C 160 LFC4-15C 20 GRZG150 0.79Ω 3 48
RHC11-4C 500
RHC15-4C 600
LR4-22C 230 LFC4-22C 22 GRZG200 0.53Ω 3 70
RHC18.5-4C 600
RHC22-4C 950
LR4-37C 350 LFC4-37C 36 GRZG400 0.38Ω 3 86
RHC30-4C 1200
RHC37-4C 1450
LR4-55C 490 LFC4-55C 43 GRZG400 0.26Ω 3 130
RHC45-4C 1750
RHC55-4C 2250 LR4-75C 520 LFC4-75C 78 GRZG400 0.38Ω 3 112
RHC75-4C 1950 GRZG400 0.53Ω
LR4-110C 710 LFC4-110C 90 6 405
RHC90-4C 2400 (2 parallel)
RHC110-4C 2900
LR4-160C 1000 LFC4-160C 160 RF4-160C 1 568
RHC132-4C 3250
RHC160-4C 4100
LR4-220C 1240 LFC4-220C 200 RF4-220C 1 751
RHC200-4C 4400
RHC220-4C 5600 LR4-280C 1430 LFC4-280C 220 RF4-280C 1 1027
RHC280-4C 6250 LR4-315C 1660 LFC4-315C 260 RF4-315C 1 1154
RHC315-4C 7000 LR4-355C 1910 LFC4-355C 300 RF4-355C 1 1286
RHC355-4C 8050 LR4-400C 2160 LFC4-400C 350 RF4-400C 1 1454
RHC400-4C 8950 LR4-500C 2470 LFC4-500C 450 RF4-500C 1 1821
* The generated loss for the filtering resistor above represent the value for all quantities.
8-64
8.5 Peripheral Equipment Options
Chap. 8
Generally a capacitor is used to improve the power factor of the load, however, it cannot be used in a
system that includes an inverter. Using a DCR increases the reactance of inverter's power supply so as to
decrease harmonic components on the power supply lines and improve the power factor of inverter. Using
8-65
Table 8.10 DC reactor (DCR)
Note 1: Generated losses listed in the above table are approximate values that are calculated according to the following conditions:
・The power supply is three-phase 200 V/400 V 50 Hz with 0% interphase voltage unbalance ratio.
・The power supply capacity uses the larger of either 500 kVA or 10 times the rated capacity of the inverter.
・The motor is a 4-pole standard model at full load (100%).
・An AC reactor (ACR) is not connected.
Note 2: □ in the inverter model represents an alphabet. 。
□
S (Basic type)
8-66
8.5 Peripheral Equipment Options
Chap. 8
90 DCR4-90C 214 0.2 111
HD
FRN90VG1□-4J
MD/LD
Three- 110 DCR4-110C 261 0.166 122
HD
phase FRN110VG1□-4J
400 V MD/LD
132 DCR4-132C 313 0.148 159
8-67
Figure A Terminal table Figure B Figure C
(for J screw) 2-terminal
4-mounting hole
(for J screw)
(for G screw)
2-terminal
(for J screw)
4-mounting
hole
4-mounting hole (for G 2-terminal
4-mounting hole screw) (for J screw)
(for G screw) (for G screw)
4-mounting
hole
(for G
4-mounting hole screw)
(for G screw)
8-68
8.5 Peripheral Equipment Options
Chap. 8
LD DCR4-75C 255225106 86 125 M6(7×13) 145 - M10 13
75
HD DCR4-75C 255225106 86 125 M6(7×13) 145 - M10 13
FRN75VG1□-4J
LD
90 DCR4-90C 255225116 96 140 M6(7×13) 145 - M12 15
HD
8-69
8.5.4 AC reactor (ACR)
Use an ACR when the converter part of the inverter should supply very stable DC power, for example, in
DC link bus operation (shared PN operation). Generally, ACRs are used for correction of voltage
waveform and power factor or for power supply matching, but not for suppressing harmonic components
in the power lines. For suppressing harmonic components, use a DCR.
・ Use a DCR when the interphase voltage unbalance ratio of the inverter power supply exceeds 2%.
P1 P(+) DB
AC reactor Electromagnetic
(ACR) contactor (MC)
Molded case U X T1 L1
circuit breaker M
V Y T2 L2 3~
(MCCB)
or W Z T3 L3
Earth leakage
circuit breaker
(ELCB) N(-) FRENIC-VG
Max. 2 m Max. 2 m
P1 P(+) N(-) DB
AC reactor Electromagnetic
(ACR) contactor (MC)
U X T1 L1
M
V Y T2 L2
3~
W Z T3 L3
FRENIC-VG
Note 1) Be sure to connect the AC rector when connecting to the DC mother line.
Note 2) When connecting to the DC mother line, use inverters of the same model and capacity.
8-70
8.5 Peripheral Equipment Options
T2 L2
V Y L2/S
T3 L3
W Z L3/T
Chap. 8
3.7 FRN3.7VG1□-2J ACR2-3.7A 17 218 153 - 23
5.5 FRN5.5VG1□-2J ACR2-5.5A 25 87.7 105 - 27
HD
7.5 FRN7.5VG1□-2J ACR2-7.5A 33 65 78 - 30
8-71
Table 8.12 AC Reactor (ACR) (continued)
Power Nominal Reactance Winding
Specifi- Reactor Rated (mΩ/phase) Generated
supply applied Inverter type resistor
cations model current(A) loss (W)
voltage motor (kW) 50 Hz 60 Hz (mΩ)
3.7 FRN3.7VG1□-4J ACR4-3.7A 9 512 615 - 17
5.5 FRN5.5VG1□-4J ACR4-5.5A 13 349 418 - 22
7.5 FRN7.5VG1□-4J ACR4-7.5A 18 256 307 - 27
11 FRN11VG1□-4J HD ACR4-11A 24 183 219 - 40
15 FRN15VG1□-4J ACR4-15A 30 139 167 - 46
ACR4-18.5
18.5 FRN18.5VG1□-4J 39 114 137 - 57
A
22 FRN22VG1□-4J ACR4-22A 45 95.8 115 - 62
30 HD ACR4-37 100 41.7 50 2.73 38.9
FRN30VG1□-4J
LD
37 ACR4-37 100 41.7 50 2.73 55.7
HD
FRN37VG1□-4J
LD
45 ACR4-55 135 30.8 37 1.61 50.2
HD
FRN45VG1□-4J
LD
55 ACR4-55 135 30.8 37 1.61 70.7
HD
FRN55VG1□-4J
LD
75 ACR4-75 * 160 25.8 31 1.16 65.3
HD
FRN75VG1□-4J
LD
90 ACR4-110 250 16.7 20 0.523 42.2
HD
FRN90VG1□-4J
MD/LD
110 ACR4-110 250 16.7 20 0.523 60.3
HD
FRN110VG1□-4J
MD/LD
132 ACR4-132 * 270 20.8 25 0.741 119
Three- HD
FRN132VG1□-4J
phase MD/LD
160 ACR4-220 561 10 12 0.236 56.4
400V HD
FRN160VG1□-4J
MD/LD
200 ACR4-220 561 10 12 0.236 90.4
HD
FRN200VG1□-4J
MD/LD
220 ACR4-220 561 10 12 0.236 107
HD
250 FRN220VG1□-4J MD 96.4
LD ACR4-280 825 6.67 8 0.144
280 108
HD
315 FRN280VG1□-4J MD 194
ACR4-355 825 6.67 8 0.144
355 LD 245
315 HD 194
ACR4-355 825 6.67 8 0.144
355 FRN315VG1□-4J MD 245
400 LD ACR4-450 950 6.67 8 0.136 380
355 HD ACR4-355 * 825 6.67 8 0.144 245
400 FRN355VG1□-4J MD 380
ACR4-450 950 6.67 8 0.136
450 LD 473
400 HD 380
ACR4-450 950 6.67 8 0.136
450 FRN400VG1□-4J MD 473
LD
500 ACR4-530 1100 5.75 6.9 0.0824 340
HD
FRN500VG1□-4J
LD
630 ACR4-630 1300 4.87 5.84 0.0713 422
HD
FRN630VG1□-4J
710 LD - - - - - -
8-72
8.5 Peripheral Equipment Options
6-terminal 6-terminal
hole (for J hole (for J
screw) screw)
Figure D Figure E
6-terminal
(for J screw)
4-mounting 2-terminal
(for J screw)
hole
(for G
screw)
4-mounting
hole
(for G
screw)
Chap. 8
applied Specifi- Reactor
supply Inverter type weight
motor cations model Fig W W1 D D1 D2 G H J
voltage (kg)
(kW)
0.75 FRN0.75VG1□-2J ACR2-0.75A 120 40 100 75 20 M5(6×10) 115 M4 1.9
1.5 FRN1.5VG1□-2J ACR2-1.5A 120 40 100 75 20 M5(6×10) 115 M4 2.0
8-73
Table 8.13 AC Reactors (ACRs) External Dimensions (continued)
8-74
8.5 Peripheral Equipment Options
Chap. 8
SELECTING PERIPHERAL EQUIPMENT
8-75
8.5.6 Output circuit filter (OFL)
Insert an OFL in the inverter power output circuit to:
U U X Motor
V V Y M
W W Z
Figure 8.11 External View of Output Circuit Filter (OFL) and Connection
8-76
8.5 Peripheral Equipment Options
OFL-□□□-4A
Inverter
Nominal Carrier Maximum
Power Rated input
applied Specifi- Filter Overload frequency output Generated
supply Inverter type current power
motor cations model resistance tolerance frequency loss (W)
voltage (A) supply
(kW) (kHz) (Hz)
voltage
3.7 FRN3.7VG1□-4J OFL-3.7-4A 9 210
5.5 FRN5.5VG1□-4J
OFL-7.5-4A 18 190
7.5 FRN7.5VG1□-4J
11 FRN11VG1□-4J HD
OFL-15-4A 30 320
15 FRN15VG1□-4J
18.5 FRN18.5VG1□-4J
OFL-22-4A 45 350
22 FRN22VG1□-4J
2-15kHz
30 HD OFL-30-4A 60 570
FRN30VG1□-4J
LD
37 OFL-37-4A 75 610
HD
FRN37VG1□-4J
LD
45 OFL-45-4A 91 810
HD
FRN45VG1□-4J
LD
55 OFL-55-4A 112 910
HD
FRN55VG1□-4J
LD
75 OFL-75-4A 150 1200
HD
FRN75VG1□-4J
LD
90 OFL-90-4A 176 1360
HD
Chap. 8
FRN90VG1□-4J
MD/LD
110 OFL-110-4A 210 1410
HD
FRN110VG1□-4J HD model
MD/LD
132 OFL-132-4A 253 150%-1min 1800
HD Three- 400Hz
8-77
Table 8.15 Output Circuit Filter (OFL) Dimensions
OFL-□□□-4A
Filter (for 22 kW or below) Reactor (for 30 kW or above)
8-78
8.5 Peripheral Equipment Options
Chap. 8
132 OFL-132-4A 300 240 340 100 200 170 233 - M10 M10 42
Three- HD
FRN132VG1□-4J
phase MD/LD
400V 160 OFL-160-4A 300 240 340 100 200 180 233 - M10 M10 48
HD
FRN160VG1□-4J
MD/LD
8-79
8.5.7 Radio noise reducing zero phase reactor (ACL)
An ACL is used to reduce radio frequency noise emitted by the inverter.
An ACL suppresses the outflow of high frequency harmonics caused by switching operation for the
power supply lines inside the inverter. Pass the power supply lines together through the ACL.
If wiring length between the inverter and motor is less than 20 m, insert an ACL to the power supply
lines; if it is more than 20 m, insert it to the power output lines of the inverter.
Wire size is determined depending upon the ACL size (I.D.) and installation requirements.
Figure 8.12 Dimensions of Zero-phase Reactor for Reducing Radio Noise (ACL) and
Connection Example
Installation requirements
Zero-phase reactor type Number of Wire size (mm2)
Qty.
turns
1 4 2.0, 3.5, 5.5
ACL-40B
2 2 8, 14
1 4 8, 14
ACL-74B 2 2 22, 38, 60, 5.5×2, 8×2, 14×2, 22×2
4 1 100, 150, 200, 250, 325, 38×2, 60×2, 100×2, 150×2
F200160 4 1 200×2, 250×2, 325×2, 325×3
F200160PB 4 1 200×2, 250×2, 325×2, 325×3
The selected wires are for use with 3-phase input/output lines (3 wires).
Note: Use the insulated wire of 75°C, 600 V, HIV-insulated.
8-80
8.5 Peripheral Equipment Options
Chap. 8
SELECTING PERIPHERAL EQUIPMENT
Unit:[mm]
Figure 8.13 External Cooling Attachment External Dimensions
8-81
PB-F1-30(FRN11VG1S-2J to FRN22VG1S-2J,FRN11VG1S-4J to FRN22VG1S-4J)
4×M8 screws
: Mounting hole
Unit:mm
Figure 8.13 External Cooling Attachment External Dimensions (continued)
8-82
8.6 Battery
8.6 Battery
8.6.1 Overview of battery
Used to retain the trace back memory and calendar when the inverter is not powered.
Model OPK-BP
Voltage/capacity 3.6 V/1100 mAh
Type Lithium Thionyl Chloride(Li-SOCl2) battery
Life 5 years (with ambient temperature of 60°C and inverter powered off)
Unit: mm
1 2
Φ17 55 31
Chap. 8
Figure 8.14 Overview of battery
Keep the battery where it is not exposed to the direct sunlight, high temperature/humidity, and/or rain drop.
This battery belongs to the "primary battery class", which must be discarded in accordance with the defined
method (law).
8-83
8.6.2 Installing battery
d Install the battery as shown in the figure. e Connect the battery cable to the connector
CN7 on the control printed board.
CN7
8-84
8.6 Battery
e Install the battery as shown in the figure. f Connect the battery cable to the connector
CN7 on the control printed board.
Chap. 8
SELECTING PERIPHERAL EQUIPMENT
CN5
CN7
CN8
8-85
8.6.3 Replacing battery
Reverse the installation procedure to remove the battery, and then install the new battery.
8-86
FRENIC- VG
9
Chapter 9
SELECTING OPTIMAL MOTOR AND
INVERTER CAPACITIES
This chapter provides you with information about the inverter output torque characteristics, selection
procedure, and equations for calculating capacities to help you select optimal motor and inverter models. It
also helps you select braking resistors and inverter mode (HD, MD, or LD).
Contents
(Speed) (Torque)
• First quadrant: + + ....... Driving in forward rotation
• Second quadrant: − + ..... Braking in reverse rotation
• Third quadrant: − − ..... Driving in reverse rotation
• Fourth quadrant: + − ..... Braking in forward rotation
In the figure below, the speed rate (%) is expressed assuming the base speed as 100%, and the torque
Chap. 9
rate (%), assuming the continuous rated torque as 100%.
9-1
(1) Allowable continuous driving torque (Curve (a) in the 1st and 3rd quadrants)
Curve (a) shows the output torque available continuously in the driving mode. In the domain below the
base speed (100%) in the speed control range (0 to 200%), the rated output torque (100%) is obtained.
In the domain above the base speed (100%), the constant output is obtained so that the output torque is
in inverse proportion to the speed.
In particular, at very low speeds below the speed control range, due to the restriction on the inverter
internal temperature rise, the allowable torque drops to 80% for the converted inverter output
frequency of less than 0.1 Hz. When driving an induction motor (IM) with the frequency of less than
0.1 Hz, the inverter can drive the motor continuously, taking into account the motor slip in practice.
However, when driving a permanent magnet synchronous motor (PMSM) with less than 0.1 Hz, the
synchronous speed applies so that it is necessary to take the torque loss into account.
(2) Maximum driving torque in a short time (Curve (b) in the 1st and 3rd quadrants)
Curve (b) shows the output torque allowed for a short time (60 seconds) in the driving mode. In
general, this torque applies to acceleration and deceleration. The torque is 150% of the rated
continuous torque.
In particular, at very low speeds below the speed control range, due to the restriction on the inverter
internal temperature rise, the allowable torque drops to 100% for the converted inverter output
frequency of less than 0.1 Hz.
(3) Starting torque (Around speed zero (0) in the 1st and 3rd quadrants)
The torque at around the speed zero (0) applies as starting torque. Although the continuous output
torque is 80%, the starting torque becomes as high as 150% because the curve passes the very low
speed range in a short period (30 seconds or less).
For braking-related values to be applied to the standard combination of the inverter and braking
resistor or braking unit, refer to Chapter 8, Section 8.5.1.1 "Braking resistors (DBRs) and
braking units."
9-2
9.1 Selecting Motor and Inverter Capacities
Chap. 9
SELECTING OPTIMAL MOTOR AND INVERTER CAPACITIES
9-3
(1) Calculating the load torque during constant speed running (For detailed calculation, refer
to Section 9.1.3.1)
The "load torque during constant speed running" refers to the torque required for rotating the load at
the constant speed and converted to motor shaft. It can be calculated in consideration of the reducer
rate (ηG).
Driving mode
"Load torque during constant speed running" = Actual load torque (τL) ÷ Reducer rate (ηG)
Braking mode
"Load torque during constant speed running" = Actual load torque (τL) x Reducer rate (ηG)
The above calculation is requisite for selecting capacities for all loads.
First calculate the load torque of the motor during constant speed running and then select a tentative
capacity so that the continuous rated torque of the motor during constant speed running becomes
higher than the load torque. To perform capacity selection efficiently, it is necessary to match the rated
speeds (base speeds) of the motor and load each other. To do this, select an appropriate reducer
(mechanical transmission) ratio and the number of motor poles.
If there is no restriction on acceleration or deceleration time and the load is not a lift load, the tentative
capacity can apply as a defined capacity.
(2) Calculating the acceleration time (For detailed calculation, refer to Section 9.1.3.2)
When there are some specified requirements for the acceleration time, calculate it according to the
following procedure:
1) Calculate the moment of inertia for the load and motor
If the moment of inertia is large, the motor cannot accelerate easily, requiring longer acceleration
time. Calculate the moment of inertia for the load, referring to Section 9.1.3.2, "Acceleration and
deceleration time calculation." For the motor, refer to the related motor catalogs.
2) Calculate the minimum acceleration torque (See Figure 9.3)
The acceleration torque is the difference between the "motor output torque allowed for one minute"
explained in Section 9.1.1 (2) and the "load torque during constant speed running" calculated in the
above (1). Calculate the minimum acceleration torque for the whole range of speed.
At speeds higher than the motor rated speed, the output torque drops in inverse proportion to the
speed.
3) Calculate the acceleration time
Assign the value calculated above to the equation (9.15) in Section 9.1.3.2, "Acceleration and
deceleration time calculation" to calculate the acceleration time. If the calculated acceleration time
is longer than the expected time, select the inverter and motor having one class larger capacity and
calculate it again.
9-4
9.1 Selecting Motor and Inverter Capacities
Chap. 9
Figure 9.4 Example Study of Minimum Figure 9.5 Example Study of Minimum
(4) Braking resistor rating (For detailed calculation, refer to Section 9.1.3.3)
Braking resistor rating is classified into two types according to the braking periodic duty cycle.
1) When the periodic duty cycle is 100 sec or less:
Calculate the average loss to determine rated values.
2) When the periodic duty cycle exceeds 100 sec:
The allowable braking energy depends on the maximum regenerative braking capacity. The
allowable values are listed in Chapter 8, Section 8.5.1.1 "Braking resistors (DBRs) and braking
units."
(5) Motor RMS current (For detailed calculation, refer to Section 9.1.3.4)
In metal processing machine and materials handling machines requiring positioning control, highly
frequent running for a short time is repeated. In this case, calculate the maximum equivalent RMS
current value (effective value of current) not to exceed the allowable value (rated current) for the
motor.
9-5
(6) Notes for examining inverter capacity
• When selecting an inverter for driving a FRENIC-VG dedicated motor, ensure that the root mean
square of the motor torque is lower than 100% of the rated torque.
• When selecting a general-purpose motor, ensure that the root mean square of the motor current is
lower than the motor rated current for effective motor cooling. In this case, select an inverter so that
the root mean square of the current is lower than the inverter rated current.
9-6
9.1 Selecting Motor and Inverter Capacities
[ 1 ] General equation
The frictional force acting on a horizontally moved load must be calculated. Calculation for driving a
load along a straight line with the motor is shown below.
Where the force to move a load linearly at constant speed υ (m/s) is F (N) and the motor speed for
driving this is NM (r/min), the required motor output torque τM (N·m) is as follows:
60 • υ F
τM = • ( N • m) (9.1)
2 π • NM ηG
(60·υ) / (2π·NM) in the above equation is an equivalent turning radius corresponding to speed
υ (m/s) around the motor shaft.
The value F (N) in the above equations depends on the load type.
Chap. 9
[ 2 ] Obtaining the required force F
Moving a load horizontally
60 • υ ( W0 + W) • g • μ
τM = • ( N • m) (9.4)
2 π • NM ηG
9-7
Vertical Lift Load
A simplified mechanical configuration is assumed as shown in Figure 9.7. If the mass of the cage is W0
(kg), the load is W (kg), and the balance weight is WB (kg), then the forces F (N) required for lifting the
load up and down are expressed as follows:
F = (W0 + W − WB ) • g (N) (For lifting up) (9.5)
F = (W0 − W − WB ) • g (N) (For lifting down) (9.6)
Assuming the maximum load is Wmax, the mass of the balance weight WB (kg) is generally obtained
with the expression WB = WO + Wmax /2. Depending on the mass of load W (kg), the values of F (N)
may be negative in both cases of lifting up and down, which means the lift is in braking mode. So, be
careful in motor and inverter selection.
For calculation of the required output torque τ around the motor shaft, apply the expression (9.1) or
(9.2) depending on the driving or braking mode of the lift, that is, apply the expression (9.1) if the
value of F (N) is positive, and the (9.2) if negative.
Reduction-gear
Motor
Cage
W0 (kg)
NM (r/min)
Load
W (kg)
Balance weight
WB (kg)
The braking mode applies to both lifting up and down as in the vertical lift load. And the calculation of
the required output torque τ around the motor shaft is the same as in the vertical lift load; apply the
expression (9.1) if the value of F (N) is positive, and the (9.2) if negative.
Reduction-gear
Carrier
W0 (kg) Motor
Load
W (kg)
NM (r/min)
Balance weight
WB (kg)
9-8
9.1 Selecting Motor and Inverter Capacities
J 2π • N 2
E= •( ) (J ) (9.9)
2 60
To accelerate the above rotational object, the kinetic energy will be increased; to decelerate the object,
the kinetic energy must be discharged. The torque required for acceleration and deceleration can be
expressed as follows:
2π dN
τ=J • ( ) ( N • m) (9.10)
60 dt
This way, the mechanical moment of inertia is an important element in the acceleration and
deceleration. First, calculation method of moment of inertia is described, then those for acceleration
and deceleration time are explained.
J = ∑ ( Wi • ri 2 ) (kg • m 2 ) (9.11)
The following describes equations to calculate moment of inertia having different shaped loads or load
systems.
Chap. 9
(1) Hollow cylinder and solid cylinder
The common shape of a rotating body is hollow cylinder. The moment of inertia J (kg⋅m2) around the
W • (D12 + D2 2 )
J= (kg • m 2 ) (9.12)
8
For a similar shape, a solid cylinder, calculate the moment of inertia as D2 is 0.
9-9
Table 9.1 Moment of Inertia of Various Rotating Bodies
Hollow cylinder π 2 2
W= • (D1 − D 2 ) • L • ρ W =A •B•L•ρ
4
1 2 2
J= • W • (D1 + D 2 )
8 1 2 2
Ja = • W • (L + A )
12
Sphere π 3 1 1
W= •D •ρ Jb = 2
• W • (L +
2
•A )
6 12 4
1 2
J c ≈ W • (L0 2 + L0 • L+ •L )
1 3
2
J= •W• D
10
Cone π 2 π 2
W= •D •L•ρ W= •D •L•ρ
12 4
3 2
J= •W•D
40 1 2 3 2
Ja = • W • (L + •D )
12 4
W =A •B•L•ρ 1 3
Rectangular prism J b = • W • (L2 + 2
•D )
3 16
1
Jc ≈ W • (L02 + L0 • L+ • L2 )
1 2 2 3
J= • W • (A + B )
12
1 2 2 1 1
J= • W • (A + B ) Jb = 2
• W • (L +
2
•A )
20 10 4
3 3
Jc ≈ W• (L02 + • L0 • L+ • L2 )
2 5
Triangular prism W=
3 2
•A •L•ρ
4
1 2 π 2
J= •W •A W= •D •L•ρ
3 12
Tetrahedron with an W=
3 2
•A •L•ρ
equilateral triangular 12
1 2 3 2
base Jb = • W • (L + •D )
10 8
1 3 3
J= •W •A
2 Jc ≈ W• (L02 + • L0 • L + • L2 )
5 2 5
Main metal density (at 20°C) ρ(kg/m3) Iron: 7860, Copper: 8940, Aluminum: 2700
9-10
9.1 Selecting Motor and Inverter Capacities
J1 + J2 ηG 2π • ( NM − 0)
t ACC = • (s) (9.15)
τM − τL ηG 60
Chap. 9
where,
J1: Motor shaft moment of inertia (kg·m2)
J2: Load shaft moment of inertia converted to motor shaft (kg·m2)
As clarified in the above equation, the equivalent moment of inertia becomes (J1 + J2/ηG) by
considering the reduction-gear efficiency.
9-11
[ 3 ] Calculation of the deceleration time
In a load system shown in Figure 9.10, the time needed to stop the motor rotating at a speed of NM
(r/min) is calculated with the following equation:
J1 + J 2 • ηG 2π • (0 − N M )
t DEC = • (s) (9.16)
τM − τL • η G
60
where,
J1: Motor shaft moment of inertia (kg·m2)
J2: Load shaft moment of inertia converted to motor shaft (kg·m2)
τM: Minimum motor output torque in braking (or decelerating) motor (N·m)
τL: Maximum load torque converted to motor shaft (N·m)
ηG: Reduction-gear efficiency
In the above equation, generally output torque τM is negative and load torque τL is positive. So,
deceleration time becomes shorter. However, in the case of a lift load, τL may become a negative value
in the braking mode so that the deceleration time becomes longer.
For lift applications, calculate the deceleration time using the negative value of τL (maximum
load torque converted to motor shaft).
Speed
In this case, the acceleration/deceleration vs. speed curve will form a non-linear figure, and the
acceleration/deceleration time cannot be calculated by a single expression.
Generally, the acceleration/deceleration time is obtained by calculating the acceleration/deceleration
time of ΔN that is a difference of speed N broken into small parts, and then integrating it to obtain the
total acceleration/deceleration time from start to end. Because the smaller ΔN provides higher
accuracy, this numerical calculation needs an aid of a computer program.
The following is a guide for the numerical calculation method using a computer program.
Figure 9.11 illustrates an example of driving characteristics with a constant output range. In the figure,
the range under N0 is of constant torque characteristics, and the range between N0 and N1 is of a
constant output with the non-linear acceleration/deceleration characteristics.
9-12
9.1 Selecting Motor and Inverter Capacities
Before proceeding this calculation, obtain the motor shaft moment of inertia J1, the load shaft moment
of inertia converted to motor shaft J2, maximum load torque converted to motor shaft τL, and the
reduction-gear efficiency ηG. Apply the maximum motor output torque τM according to an actual
speed thread ΔN as follows.
[τM in N ≤ N0] Constant output torque range
60 • PO
τM = (N•m) (9.18)
2π • N0
If the result obtained by the above calculation does not satisfy the target value, select an inverter with
one rank higher capacity.
Chap. 9
Use the following expression to obtain the non-linear deceleration time as well as for the acceleration
time shown in [4-1].
In this expression, both τM, and ΔN are generally negative values so that the load torque τL serves to
assist the deceleration operation. For a lift load, however, the load torque τL is a negative value in some
modes. In this case, the τM, and τL will take polarity opposite to each other and the τL will serve to
prevent the deceleration operation of the lift.
9-13
9.1.3.3 Heat energy calculation of braking resistor
If the inverter brakes the motor, the kinetic energy of mechanical load is converted to electric energy to
be regenerated into the inverter circuit. This regenerative energy is generally consumed in so-called
braking resistors as heat. The following explains the braking resistor rating.
When this object is decelerated to a speed N1 (r/min), the output energy is as follows:
J ⎡⎛ 2π • N 2 ⎞2 ⎛ 2π • N1 ⎞2 ⎤
E= • ⎢⎜ ⎟ −⎜ ⎟ ⎥ (J) (9.22)
2 ⎢⎣⎝ 60 ⎠ ⎝ 60 ⎠ ⎥⎦
1 2
≈ • J • ( N2 − N1 ) ( J )
2
(9.22)'
182.4
The energy regenerated to the inverter as shown in Figure 9.11 is calculated from the reduction-gear
efficiency ηG and motor efficiency ηM as follows:
E≈ 1
182.4
• ( J1 + J 2 • ηG ) • ηM • ( N2 2 − N1 2 ) (J ) (9.23)
The energy regenerated to the inverter is calculated from the reduction-gear efficiency ηG and motor
efficiency ηM as follows:
E = W • g • (h2 - h1) • ηG • ηM (J) (9.25)
9-14
9.1 Selecting Motor and Inverter Capacities
Chap. 9
SELECTING OPTIMAL MOTOR AND INVERTER CAPACITIES
Figure 9.12 Sample of the Repetitive Operation
First, calculate the required torque of each part based on the speed pattern. Then using the
torque-current curve of the motor, convert the torque to the motor current. The "equivalent RMS
current, Ieq" can be finally calculated by the following equation:
I1 2 • t1 + I2 2 • t 2 + I3 2 • t 3 + I4 2 • t 4 + I5 2 • t 5
Ieq = (A) (9.26)
t1 + t 2 + t 3 + t 4 + t 5 + t 6
The torque-current curve for the dedicated motor is not available for actual calculation. Therefore,
calculate the motor current I from the load torque τ1 using the following equation (9.27). Then,
calculate the equivalent current Ieq:
2
⎛ τ ⎞
I = ⎜⎜ 1 × I t100 ⎟⎟ + Im100 2 (A) (9.27)
⎝ 100 ⎠
Where, τ1 is the load torque (%), It100 is the torque current (P09; M1 torque current), and Im100 is
exciting current (P08; M1 exciting current).
• For the function code data of P08 and P09, refer to Chapter 12 "Replacement Information."
• When using the 2nd motor, refer to the torque current and exciting current of A codes instead of
those of P codes.
9-15
9.2 Selecting a Braking Resistor
9.2.1 Selection procedure
Depending on the cyclic period, the following requirements must be satisfied.
c If the cyclic period is 100 s or less: Requirements 1) and 3) below
d If the cyclic period exceeds 100 s: Requirements 1) and 2) below
1) The maximum braking torque should not exceed values listed in the tables given in Chapter 8,
Section 8.5.1 "Braking resistors (DBRs) and braking units." To use the maximum braking torque
exceeding values in those tables, select the braking resistor having one class larger capacity.
2) The discharge energy for a single braking action should not exceed the discharging capability
(kWs) listed in the tables given in Chapter 8, Section 8.5.1 "Braking resistors (DBRs) and braking
units." For detailed calculation, refer to Section 9.1.3.3 "Heat energy calculation of braking
resistor."
3) The average loss that is calculated by dividing the discharge energy by the cyclic period must not
exceed the average allowable loss (kW) listed in the tables given in Chapter 8, Section 8.5.1
"Braking resistors (DBRs) and braking units."
T1
Duty cycle %ED = × 100 (%)
T0
9-16
9.3 Selecting an Inverter Drive Mode (HD/MD/LD)
Chap. 9
MD mode designed for medium duty load applications
Apply to equipment where the inverter’s load current in normal operations is less than the rated current
of the MD-mode inverter, and the load current in overcurrent operation is less than 150% of the rated
Replacement information for replacing the FRENIC5000VG7S (HT mode) with the
FRENIC-VG series
The FRENIC-VG does not support the HT mode. When replacing the HT-mode FRENIC5000VG7S
with the FRENIC-VG, therefore, use the inverter with one rank higher capacity. Note that only when
the 200 V class series of inverters of 7.5 to 22 kW or the 400 V class series of inverters of 18.5 to 22
kW runs with the carrier frequency of 10 kHz or below, the FRENIC5000VG7S can be replaced with
the FRENIC-VG with the same capacity.
9-17
9.3.2 Guideline for selecting inverter drive mode and capacity
Table 9.2 lists the differences between HD, MD, and LD modes.
If MD-/LD-mode inverters of 30 kW or above satisfy the requirements of the overload capability and
functionality in your application, you can select the inverter with one or two ranks lower capacity than
that of the motor rating.
Table 9.2 Differences between HD, MD, and LD modes
9-18
FRENIC- VG
10
Chapter 10
ABOUT MOTORS
This chapter details vector motors that can be connected to the FRENIC-VG series of inverters.
Contents
Dedicated No. Motor type Vibration level (μm) Noise level (dB (A)) *3
applicable of
motor Base speed Maximum speed *2 Base speed Maximum speed
poles MVK__
(kW) 1500 r/min 3600 r/min 1500 r/min 3600 r/min
0.75 8095A
1.5 8097A 56 60
2.2 8107A
3.7 8115A 58 62
5.5 8133A
Max. 7 60 64
7.5 8135A
Max. 5
11 8165A
68 72
15 8167A
18.5 8184A
73
22 8185A
71
30 8187A
Max. 7 73
37 8207A
45 8208A Max. 5 Max. 7 71 73
4
55 9224A
75 9254A
90 9256A
110 9284A
132 9286A
Chap. 10
160 528KA
200 528LA
*1 Max. 15 *1 *1
220 531FA
250 531GA
ABOUT MOTORS
280 531HA
300 535GA
315 535GA
355 535HA
400 535JA
10-1
10.2 Acceleration Vibration Value
0.75 8095A
1.5 8097A
2.2 8107A
3.7 8115A
5.5 8133A
7.5 8135A
11 8165A
15 8167A
18.5 8184A
22 8185A
30 8187A
37 8207A
45 8208A
4 Max. 7
55 9224A
75 9254A
90 9256A
110 9284A
132 9286A
160 528KA
200 528LA
220 531FA
250 531GA
280 531HA
300 535GA
315 535GA
355 535HA
400 535JA
Note: If the actual vibration exceeds values listed above, any separate anti-vibration measure is
required.
10-2
10.3 Allowable Radial Load at Motor Shaft Extension
Chap. 10
ABOUT MOTORS
10-3
Note: Contact your Fuji Electric representative individually for motors whose frame number exceeds
200L (55 kW or above).
10-4
10.4 Allowable Thrust Load
8095A 0.3 0.45 0.55 0.4 0.6 0.7 0.25 0.4 0.5 0.45 0.65 0.75 0.4 0.55 0.65 0.3 0.5 0.6
90L
8097A ( 30) ( 45) ( 55) ( 40) ( 60) ( 70) ( 25) ( 40) ( 50) ( 45) ( 65) ( 75) ( 40) ( 55) ( 65) ( 30) ( 50) ( 60)
0.65 0.8 0.55 0.65 0.6 0.7 0.6 0.6 0.5 0.6 0.75 0.85
100L 8107A ― ― ― ― ― ―
( 65) ( 80) ( 55) ( 65) ( 60) ( 70) ( 60) ( 60) ( 50) ( 60) ( 75) ( 85)
0.65 0.9 1.1 0.6 0.75 0.95 0.6 0.8 1 0.65 0.85 1 0.55 0.7 0.85 0.75 1 1.2
112M 8115A
( 65) ( 90) (110) ( 60) ( 75) ( 95) ( 60) ( 80) (100) ( 65) ( 85) (100) ( 55) ( 70) ( 85) ( 75) (100) (120)
1 0.75 1 1.7 0.9 0.65 1.1 1.2
132S 8133A
(100) 1.4 1.7 ( 75) 1 1.2 (100) 1.3 (170) ( 90) 1.1 1.4 ( 65) 0.9 (110) (120) 1.5 1.9
(140) (170) (100) (120) (130) 1.6 (110) (140) ( 90) 1 (150) (190)
132M 8135A ― ― ― ― ― ―
(160) (100)
1.8 2.2 1.9 1.6 2 1.4 1.7
160M 8165A
1.3 (180) (220) 1.2 1.5 (190) 1.1 (160) (200) 1.5 1.8 2.2 1 (140) (170) 1.6 2.1 2.5
(130) 1.7 2.1 (120) (150) 1.8 (110) 1.5 1.8 (150) (180) (220) (100) 1.3 1.5 (160) (210) (250)
160L 8167A
(170) (210) (180) (150) (180) (130) (150)
8184A
180M 2 2.7 3.3 1.9 2.3 2.8 1.8 2.3 2.9 2.2 2.7 3.4 2 2.6 2.4 3.2 3.9
8185A
(200) (280) (340) (190) (230) (290) (180) (230) (300) (220) (280) (350) 1.6 (200) (270) (240) (330) (400)
180L 8187A
(160)
1.9 3.8 4.5 2 3.2 3.7 1.5 3.2 3.8 2.6 4 4.8 2.7 3 2.5 4.6 5.6
8207A
(190) (390) (460) (200) (330) (380) (150) (330) (390) (270) (410) (490) (280) (310) (250) (470) (570)
200L
1.2 5.4 6.5 1.2 5.4 6.5 0.4 4.4 5.3 0.4 4.4 5.3
8208A
(120) (550) (-) (120) (550) (-) ( 40) (445) (-) 2.3 6.9 8.2 ( 40) (445) (-) 2.3 6.9 8.2
1.1 5.2 6.2 1.1 5.2 6.2 0.3 4.1 4.8 (230) (700) (-) 0.3 4.1 4.8 (230) (700) (-)
225S 9224A
(110) (535) (630) (110) (535) (630) ( 30) (415) (490) ( 30) (415) (490)
1 6.4 7.6 1 6.4 7.6 4.9 5.6 8.4 10.3 4.9 5.6 8.4 10.3
250S 9254A ― ― ― ―
(100) (650) (770) (100) (650) (770) (500) (570) (860) (1050) (500) (570) (860) (1050)
0.9 6.2 7.3 0.9 6.2 7.3 4.5 5.1 8.5 10.4 4.5 5.1 8.5 10.4
Chap. 10
250M 9256A ― ― ― ―
( 90) (630) (740) ( 90) (630) (740) (460) (520) (870) (1060) (460) (520) (870) (1060)
0.8 5.9 6.9 0.8 5.9 6.9 3.7 4.2 9.2 10.8 3.7 4.2 9.2 10.8
280S 9284A ― ― ― ―
( 80) (600) (700) ( 80) (600) (700) (380) (430) (940) (1100) (380) (430) (940) (1100)
0.7 5.7 6.7 0.7 5.7 6.7 3.1 3.8 9.3 10.9 3.1 3.8 9.3 10.9
280M 9286A ― ― ― ―
ABOUT MOTORS
( 70) (580) (680) ( 70) (580) (680) (320) (390) (950) (1110) (320) (390) (950) (1110)
528KA *Contact Fuji individually *Contact Fuji individually *Contact Fuji individually
528LA
531FA
531GA
―
531HA
535GA
535HA
535JA
Mounting
method and
the direction
of thrust
Note 1: The above-mentioned figures whose frame number is 250S or above show the allowable thrust (axial) load of
the motor for direct connection.
Note 2: The above-mentioned allowable thrust (axial) load is calculated on the assumption that the motor would bear
the radial load through the normal sized half-coupling.
10-5
10.5 List of Special Combinations
10.5.1 Combination list of 380V series
*1 The electric characteristics of the motor are the same as those of the standard motor. The frame size of the inverter
is one frame larger.
*2 The maximum speed at which the 150% overload rating torque is obtained with 380 V input is specified. If a 150%
overload constant is necessary at a larger speed, select the inverter of a larger capacity.
10-6
10.5 List of Special Combinations
Chap. 10
30
FRN45VG1S-2J FRN45VG1S-2J FRN37VG1S-2J FRN37VG1S-2J FRN45VG1S-2J
MVK9286A MVK9284A MVK9224A MVK9221A
37
FRN55VG1S-2J FRN55VG1S-2J FRN45VG1S-2J FRN45VG1S-2J
MVK528KA MVK9284A MVK9250A MVK9224A
ABOUT MOTORS
45
FRN75VG1S-2J FRN75VG1S-2J FRN55VG1S-2J FRN55VG1S-2J
MVK528LA MVK9286A MVK9256A MVK9250A
55
FRN90VG1S-2J FRN75VG1S-2J FRN75VG1S-2J FRN75VG1S-2J
MVK528LA MVK9284A MVK9256A
75
FRN90VG1S-2J FRN90VG1S-2J FRN90VG1S-2J
10-7
400V class
No. of poles,
standard/ 6-pole non-standard special motor 4-pole standard motor
non-standard
Base speed 500 (r/min) 650 (r/min) 750 (r/min) 850 (r/min) 1,000 (r/min) 1,000 (r/min)
Max. speed 2,000 (r/min) 2,000 (r/min) 1,800 (r/min) 1,700 (r/min) 2,000 (r/min) 2,400 (r/min) 3,000 (r/min) 3,600 (r/min)
MVK8115A MVK8107A MVK8097A MVK8097A
0.75
FRN3.7VG1S-4J FRN3.7VG1S-4J FRN3.7VG1S-4J FRN1.5VG1S-4J
MVK8133A MVK8115A MVK8107A MVK8107A
1.5
FRN3.7VG1S-4J FRN3.7VG1S-4J FRN3.7VG1S-4J FRN2.2VG1S-4J
MVK8135A MVK8133A MVK8115A MVK8115A
2.2
FRN3.7VG1S-4J FRN3.7VG1S-4J FRN3.7VG1S-4J FRN3.7VG1S-4J
MVK8165A MVK8135A MVK8133A MVK8133A
3.7
FRN5.5VG1S-4J FRN5.5VG1S-4J FRN5.5VG1S-4J FRN5.5VG1S-4J
MVK8167A MVK8165A MVK8135A MVK8135A
5.5
FRN7.5VG1S-4J FRN7.5VG1S-4J FRN7.5VG1S-4J FRN7.5VG1S-4J
MVK8185A MVK8167 MVK8165A MVK8165A
7.5
FRN11VG1S-4J FRN11VG1S-4J FRN7.5VG1S-4J FRN11VG1S-4J
MVK8187A MVK8184 MVK8167A MVK8184A
11
FRN15VG1S-4J FRN15VG1S-4J FRN11VG1S-4J FRN18.5VG1S-4J
22
FRN37VG1S-4J FRN30VG1S-4J FRN30VG1SJ FRN30VG1S-4J FRN37VG1S-4J
MVK9284A MVK9256A MVK9221A MVK8207A MVK8208A
30
FRN45VG1S-4J FRN37VG1S-4J FRN37VG1S-4J FRN37VG1S-4J FRN45VG1S-4J
MVK9286A MVK9284A MVK9224A MVK9221A
37
FRN55VG1S-4J FRN45VG1S-4J FRN45VG1S-4J FRN45VG1S-4J
MVK528KA MVK9284A MVK9250A MVK9224A
45
FRN75VG1S-4J FRN55VG1S-4J FRN55VG1S-4J FRN55VG1S-4J
MVK528LA MVK9286A MVK9256A MVK9250A
55
FRN75VG1S-4J FRN75VG1S-4J FRN75VG1S-4J FRN75VG1S-4J
MVK531GA MVK528LA MVK9284A MVK9256A
75
FRN110VG1S-4J FRN90VG1S-4J FRN90VG1S-4J FRN90VG1S-4J
MVK531HA MVK531GA MVK9286A MVK9284A
90
FR132VG1S-4J FRN110VG1S-4J FRN110VG1S-4J FRN110VG1S-4J
MVK528LA
160
FRN200VG1S-4J
*1
200
10-8
FRENIC- VG
11
Chapter 11
OPERATION DATA
This chapter provides the characteristics data of the FRENIC-VG series of inverters running.
Contents
Inverter: FRN7.5VG1S-2J
Chap. 11
OPERATION DATA
Inverter: FRN37VG1S-4J
Motor: MVK8207A, 37 kW, 1500/3000 r/min
Test condition: Motor alone
11-1
11.3 Current Distortion Characteristics
Conventional models (FRENIC5000VG7S)
FRENIC-VG
Inverter: FRN7.5VG1S-2J
Test condition: Motor alone
FRENIC-VG
Inverter: FRN37VG1S-2J
Motor: MVK6207A-C, 37 kW, 1500/3000 rpm
Test condition: Motor constraint
11-2
11.5 Impact load characteristics
Actual speed
Torque current
command value
Motor current
Inverter: FRN37VG1S-4J
Motor: MVK8207A, 37 kW, 1500/3000 r/min
Test condition: Running at 500 r/min
Chap. 11
speed sensor)
OPERATION DATA
Inverter: FRN37VG1S-4J
Motor: MVK8207A, 37 kW, 1500/3000 r/min
11-3
11.7 Torque Control Accuracy (Vector control with speed
sensor)
Axial torque (%)
Inverter: FRN37VG1S-4J
Motor: MVK8207A, 37 kW, 1500/3000 r/min
Torque
100%
Rated speed
1500 r/min
Actual speed
Motor current
500 ms
Inverter: FRN37VG1S-4J
Motor: MVK8207A, 37 kW, 1500/3000 r/min
11-4
FRENIC- VG
12
Chapter 12
REPLACEMENT DATA
When replacing the former inverters (VG, VG3, VG5) with FRENIC-VG, refer to this section.
Contents
VG3/VG3N VG3
Possible
⇒ FRENIC-VG ⇒ FRENIC-VG
VG5
VG5S/VG5N
A: Both inverter and motor are ⇒ FRENIC-VG (Same Possible
⇒ FRENIC-VG
replaced. product)
VG7
VG7
⇒ FRENIC-VG (Same Possible
⇒ FRENIC-VG
product)
VG3/VG3N
VG3 Possible (Note 1)
⇒ FRENIC-VG
VG7
VG7 Possible
⇒ FRENIC-VG
VG3
VG3 Impossible (Note 2)
⇒ FRENIC-VG
VG5
C: Only the motor is replaced. VG5 ⇒ FRENIC-VG (Same Possible
product)
VG7
VG7 Possible
⇒ FRENIC-VG
Note 1: The rated current of VG and VG3 is bigger than that of VG5, VG7. For this reason, the inverter in one-rank upper grade is
required if only the inverter is changed from VG or VG3.
Note 2: For VG and VG3, the maximum output voltage, to which the stable current control is possible, is lower than that of VG5
and VG7. Therefore, if these inverters are combined with VG5 or VG7 motors, the characteristics (torque accuracy or
motor wow) at around the base speed or at higher speed will deteriorate.
Note 3: When substituting from FRENIC5000VG (old model of VG3), contact us.
Chap. 12
REPLACEMENT DATA
12-1
12.2 External Dimensions Comparison
12.2.1 Replacing VG7S
200V series
FRENIC5000 VG7S FRENIC-VG
Installation Installation
External dimensions External dimensions
dimensions Mounting Rough dimensions Mounting
Rough
mass mass
Capacity W H D W1 H1 method W H D W1 H1 method
(kg) (kg)
(kW) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
0.75
1.5
2.2
205 300 181 278 8 205 300 181 278 6
3.7
245
5.5
245
7.5
11
250 380 226 358 12.5 400 378
15 10
Wall type 250 226 Wall type
18.5 240 460
480 255 25 400 378
22 340 240 460 10.5
30 550 255 240 530 30 320 550 255 240 530 25
37 615 595 37 615 595 32
45 375 270 275 46 355 270 275 42
740 740
55 720 48 720 43
75 530 750 285 430 70 530 750 285 430 62
90 680 880 360 580 850 115 680 880 360 580 850 105
12-2
12.2 External Dimensions Comparison
400V series
FRENIC5000 VG7S FRENIC-VG
Installation Installation
External dimensions Rough External dimensions Rough
dimensions Mounting dimensions Mounting
mass mass
Capacity W H D W1 H1 method W H D W1 H1 method
(kg) (kg)
(kW) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
3.7
5.5 205 300 181 278 8 205 300 181 278 6
7.5 245
11 245
250 380 226 358 12.5 400 378
15
250 226 10
18.5
340 480 255 240 460 25 400 378
22
30 340 255 240 530 30 25
550 320 550 255 240 530
37 530 35 26
275
45 655 40 615 595 31
375 675 270
55 655 41 355 675 270 275 655 33
275
75 720 50 720 42
90 740 Wall type 740 Wall type 62
315 710 72 315 710
110 64
530 430 530 430
132 94
100
160 98
1000 360 970
200 1000 360 970 129
140 680 580
220 140
250 680 580 150 - - - - - -
280
320 680 580 245
315
1400 450 1370 1400 440 1370
355
880 780 410 880 780 330
400
500
1000 1550 500 900 1520 525 1000 1550 500 900 1520 555
630
Chap. 12
REPLACEMENT DATA
12-3
12.2.2 Replacing VG5S
200V series
FRENIC5000 VG5S FRENIC-VG
Installation Installation
External dimensions Rough External dimensions Rough
dimensions Mounting dimensions Mounting
mass mass
Capacity W H D W1 H1 method W H D W1 H1 method
(kg) (kg)
(kW) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
0.75 10
1.5 10
2.2 10
205 350 245 183 328 205 300 181 278 6
3.7 10
5.5 11
245
7.5 11
11 255 440 233 418 17
15 Wall type 25 10
255 250 400 226 378 Wall type
18.5 320 480 298 458 25
22 25 10.5
30 340 550 240 530 36 320 550 255 240 530 25
37 615 255 275 595 45 615 595 32
375
45 275 730 58 355 270 275 42
740
55 750 270 430 720 60 720 43
530
75 285 430 720 76 530 750 285 430 62
90 680 880 360 580 860 Floor type 141 680 880 360 580 850 105
400V series
FRENIC5000 VG5S FRENIC-VG
Installation Installation
External dimensions Rough External dimensions Rough
dimensions Mounting dimensions Mounting
mass mass
Capacity W H D W1 H1 method W H D W1 H1 method
(kg) (kg)
(kW) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
3.7 10
5.5 205 350 245 183 328 205 300 181 278 6
11
7.5
11 245
255 440 233 418 17
15
250 400 226 378 10
18.5
320 480 298 458 25
22
255
30 340 240 530 Wall type 35 25
550 320 550 255 240 530
37 375 530 36 Wall type 26
275
45 375 655 43 615 595 31
675
55 645 53 355 675 270 275 655 33
430
75 270 710 60 720 42
90 740 740 62
530 315 710 86 315 710
110 64
430 530 430
132 116 94
970
160 121 98
1000 360 1000 360 970
200 173 129
680 580 980 Floor type 680 580
220 173 140
12-4
12.2 External Dimensions Comparison
400V series
FRENIC5000 VG3 FRENIC-VG
Installation Installation
External dimensions Rough External dimensions Rough
dimensions Mounting dimensions Mounting
mass mass
Capacity W H D W1 H1 method W H D W1 H1 method
(kg) (kg)
(kW) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
3.7
440 425 20
5.5 280 180 205 300 181 278 6
7.5 480 465 22
11 245
15 320 520 220 500 27
255 250 400 226 378 10
18.5
22 340 550 240 530 Wall type 30
Chap. 12
30 615 596 35 25
320 550 255 240 530
37 375 275 26
675 656 43 Wall type
45 615 595 31
55 355 675 270 275 655 33
85
75 880 325 850 720 42
530 430
REPLACEMENT DATA
90 95 740 62
315 710
110 340 1020 105 64
530 430
132 680 - 580 135 94
1050
160 - 1025 Floor type 98
850 750 170 1000 360 970
200 - 129
680 580
220 - - - - - - - 140
12-5
12.3 Terminal Size
12.3.1 Replacing VG7S
Main circuit terminal (200V series)
FRENIC5000 VG7S FRENIC-VG
Terminal size and arrangement Terminal size and arrangement
Input DC link Output GRD* APS* Input DC link Output GRD* APS*
Capacity LI/R, L2/S, DB, P1, P(+), U, V, W G R0, T0 LI/R, L2/S, DB, P1, P(+), U, V, W G R0, T0
(kW) L3/T N(-)) L3/T N(-)
0.75
1.5 M5 M5 M5 M5
2.2
M5 M5 M5 M5
3.7
5.5 M5 M5 M5 M5
M4 M3.5
7.5
11
15
M6 M6 M6 M6 M6 M6 M6 M6
18.5
22
LI/R, L2/S, P1, P(+), DB, U, V, W G R0, T0 LI/R, L2/S, DB, P1, P(+), U, V, W G R0, T0
L3/T N(-) L3/T N(-)
30 M8 M8 M8 M8 M8 M8
37 M8 M4 M8 M3.5
45 M10 M10 M10 M10 M10 M10
55
LI/R, L2/S, P1, P(+), U, V, W G R0, T0 LI/R, L2/S, P1, P(+), U, V, W G R0, T0
L3/T N(-) L3/T N(-)
75
M12 M12 M12 M10 M4 M12 M12 M12 M10 M3.5
90
*GRD: Ground
*APS: Auxiliary power supply
Replacing
12-6
12.3 Terminal Size
Chap. 12
REPLACEMENT DATA
12-7
12.3.2 Replacing VG5S
Main circuit terminal (200V series)
FRENIC5000 VG5S FRENIC-VG
Terminal size and arrangement Terminal size and arrangement
Input DC link Output GRD* APS* Input DC link Output GRD* APS*
Capacity R, S, T P1, P(+), DB, U, V, W E(G) R0, T0 LI/R, L2/S, DB, P1, P(+), U, V, W G R0, T0
(kW) N(-) L3/T N(-))
0.75
1.5
2.2
M5 M5 M5 M5 M5 M5 M5 M5
3.7
5.5
M4 M3.5
7.5
11 M6 M6 M6 M6
15
M6 M6 M6 M6
18.5 M8 M8 M8 M8
22
R, S, T P1, P(+), DB, U, V, W E(G) R0, T0 LI/R, L2/S, DB, P1, P(+), U, V, W G R0, T0
N(-) L3/T N(-)
30 M8 M8 M8
M8 M8 M8
37 M8 M4 M8 M3.5
45 M10 M10 M10
M10 M10 M10
55
R, S, T P1, P(+), U, V, W E(G) R0, T0 LI/R, L2/S, P1, P(+), U, V, W G R0, T0
N(-) L3/T N(-)
75 M10 M10 M10 M8
M4 M12 M12 M12 M10 M3.5
90 M12 M12 M12 M10
*GRD: Ground
*APS: Auxiliary power supply
12-8
12.3 Terminal Size
Chap. 12
REPLACEMENT DATA
12-9
12.3.3 Replacing VG3
Main circuit terminal (200V series)
FRENIC5000 VG3 FRENIC-VG
Terminal size and arrangement Terminal size and arrangement
Input Output DC link GRD* APS* Input DC link Output GRD* APS*
Capacity R, S, T U, V, W DB, P E(G) R0, T0 L1/R, L2/S, DB, P1, P(+), U, V, W G R0, T0
(kW) L3/T N(-)
0.75
1.5
2.2
M5 M5 M5 M5 M5 M5 M5 M5
3.7
5.5 M4 M3.5
7.5
11 M6 M6 M6
15 M6 M6 M6 M6 M6
M8 M8 M8
18.5
R, S, T U, V, W DB, P1, P E(G) R0, T0
22 M8 M8 M8 M6 M4 M6 M6 M6 M6 M3.5
L1/R, L2/S, DB, P1, P(+),
R, S, T U, V, W DB, P1, P E(G) R0, T0 L3/T N(-) U, V, W G R0, T0
30 M8 M8 M8 M8 M8 M8
37 M8 M4 M8 M3.5
45 M10 M10 M10 M10 M10 M10
55
Input/Output DC link GRD* APS* Input DC link Output GRD* APS*
R, U, S, V, T, W N, P1, P E(G) R0, T0 L1/R, L2/S, P1, P(+), U, V, W G R0, T0
L3/T N(-)
75
M12 M12 M12 M10 M4 M12 M12 M12 M10 M3.5
90
*GRD: Ground
*APS: Auxiliary power supply
12-10
12.3 Terminal Size
Chap. 12
REPLACEMENT DATA
12-11
12.4 Terminal Symbol
12-12
12.4 Terminal Symbol
Chap. 12
REV Reverse operation ⋅ stop command REV Reverse operation ⋅ stop command
X1 Digital input 1 X1 Digital input 1
X2 Digital input 2 X2 Digital input 2
X3 Digital input 3 X3 Digital input 3
X4 Digital input 4 X4 Digital input 4
REPLACEMENT DATA
X9 Digital input 9
[COPC] Operation command switch over
[CSRM] Speed setting value switch over [N2/N1] Speed setting N2/N1
[CMCS] Coast-to-stop command [BX] Coast-to-stop command
[CPEX] Pre-exciting command [EXITE] Pre-exciting command
[CHLD] Operation signal hold [HLD] Operation signal hold
[CSR1] Multistep speed selection 1 [SS1] Multistep speed selection 1
[CSR2] Multistep speed selection 2 [SS2] Multistep speed selection 2
[CSR4] Multistep speed selection 4 [SS4] Multistep speed selection 4
[CUP] ACC command in UP/DOWN setter [UP] UP command in UP/DOWN setting
[CDOWN] DEC command in UP/DOWN setter [DOWN] DOWN command in UP/DOWN setting
12-13
Cat- FRENIC5000 VG5S FRENIC-VG
ego- Terminal Terminal
ry Terminal name Terminal name
symbol symbol
[CCLR] Zero clear command in UP/DOWN setter [CLR] ACC/DEC zero clear command
[CJSC] Creep switch [CRP-N2/N1] Creep speed switching in UP/DOWN setting
[CSUC] ACC/DEC ⋅ UP/DOWN switch [N2/N1] Speed setting N2/N1
[CSRL] Speed reference limiter [N-LIM] Speed command cancel
[CSTC] Speed control/Torque limiter switch [H41-CCL] H41[torque command] cancel
[CTL] Torque limiter [F40-CCl] F40 [torque limiter mode] cancel
[CADT] ACC/DEC time selection [RT1][RT2] ASR, ACC/DEC selection
[CADB] ACC/DEC time bypass [BPS] Bypass
[CTB1] Torque bias command 1 [TB1] Torque bias command 1
[CTB2] Torque bias command 2 [TB2] Torque bias command 2
[CDRP] Droop function [DROOP] Droop selection
[CPI] ASR PI switch [RT1][RT2] ASR,ACC/DEC selection
[CPPI] ASR P/PI switch [RT1][RT2] ASR,ACC/DEC selection
[CAI1Z] Ai1-ACC/DEC zero hold [ZH-Ai1] Ai1 zero hold
[CAI2Z] Ai2-ACC/DEC zero hold [ZH-Ai2] Ai2 zero hold
[CSAD] Analog/Digital switch (speed) [N2/N1] Speed setting N2/N1
[CTAD] Analog/Digital switch (torque) [H41-CCL] H41[torque command]cancel
[CDILS] Di card input latch signal (speed) [DIA] DiA card input latch signal
[CDILT] Di card input latch signal (torque) [DIB] DiB card input latch signal
T-Link enable Operation selection through link,
[CTEN] [LE], [WE-LK]
Write enable command through link
[CTDI] DI command for transmission [U-DI] Universal DI
RS485 enable Operation selection through link,
[CREN] [LE], [WE-LK]
Write enable command through link
RST Alarm reset [RST] Alarm reset
THR External alarm [THR] External alarm
− PLC PLC signal power supply
CM Digital input common CM Digital input common
Ao1 Analog output 1 Ao1 Analog output 1
Ao2 Analog output 2 Ao2 Analog output 2
Ao3 Analog output 3 Ao3 Analog output 3
Speedometer (one-way deflection) Speed detection (Speedometer, one-way
[BSM1] [N-FB1+]
deflection)
Speedometer (two-way deflection) Speed detection (Speedometer, two-way
[BSM2] [N-FB1±]
deflection)
Speed setting 0 Speed setting2 (before ACC/DEC
[BSR0] [N-REF2]
calculation)
[BSR1] Speed setting 1 [N-REF4] Speed setting 4 (ASR input)
Analog output
12-14
12.4 Terminal Symbol
Chap. 12
RYA, RYC Relay output Y5A, Y5C Relay output
output
Communi- Relay
30A, 30B, 30C Alarm output for any fault 30A, 30B, 30C Alarm output for any fault
cation
PA, PB Pulse generator 2-phase signal input PA, PB Pulse generator 2-phase signal input
detection
PGP, PGM Pulse generator power supply PGP, PGM Pulse generator power supply
Speed
TH1 Connects a motor thermistor TH1 (Motor temperature can be detected with
NTC, PTC thermistors)
THC Common to motor thermistor THC Common to motor thermistor
P24 Power supply to option (24V) −
Option power
12-15
12.4.3 Replacing VG3
Cat- FRENIC5000 VG3 FRENIC-VG
ego- Terminal Terminal
ry Terminal name Terminal name
symbol symbol
R, S, T Power input L1/R, L2/S, L3/T Power input
U, V, W Inverter output U, V, W Inverter output
P, DB Connects an external braking resistor P(+), DB Connects an external braking resistor
Main circuit
12-16
12.4 Terminal Symbol
Chap. 12
[BNAB] Speed feedback absolute value [N-FB1+] Speedometer one-way deflection
Analog output
[BTAB] Torque command output absolute value [T-REF+] Torque meter one-way deflection
Torque current command output absolute Torque ammeter one-way deflection
[BITAB] [IT-REF+]
value
[BIM] Motor current detected value [I-AC] Motor current
REPLACEMENT DATA
PA, PB Pulse generator 2-phase signal input PA, PB Pulse generator 2-phase signal input
detection
Speed
12-18
12.5 Function Codes
Note that VG7S uses different function codes only for No. 3 parameters dedicated for V/f control, as
shown below.
Chap. 12
conversion table below.
2.0 2.0
4.0 3.0 Substitute according to the following calculation formula.
6.0 4.0 * Calculation formula
▪ VG7 A46 = 2.0 to 20.0
8.0 5.0
VG1 setting = (100 X [A46 for VG7] + 200)÷200
10.0 6.0
12.0 7.0 The boost amount is calculated by the following formula.
14.0 8.0 ▪ VG7 boost amount [%]
16.0 9.0 Boost amount [%] = (10% ÷ (20.2 - 2.0)) X ([P35] - 2.0))
▪ VG1 boost amount [V]
18.0 10.0
Boost amount [%] = (20% ÷ (20.2 - 2.0)) X ([P35] - 2.0))
20.0 11.0
*100% rated voltage
(Equivalent to 10% of rated (Equivalent to 10% of rated
voltage) voltage)
12-19
12.5.2 Replacing VG5S
FRENIC5000 VG5S FRENIC-VG
Function Codes Name Function Codes Name
01 Speed setting F01 Speed setting N1
02 Operation method F02 Operation method
03 Max. speed F03 M1 max. speed
04 Acceleration time 1 F07 Acceleration time 1
05 Deceleration time 1 F08 Deceleration time 1
06 S-curve acceleration/deceleration 1 F67 to F70 S-curve acceleration/deceleration 1
07 Multistep speed 1 C05 Multistep speed 1
08 Multistep speed 2 C06 Multistep speed 2
Multistep speed 3 Multistep speed 3
09 C07
Multistep speed 4 Multistep speed 4
10 C08
Multistep speed 5 Multistep speed 5
11 Multistep speed 6 / Creep speed 1 C09 Multistep speed 6 / Creep speed 1
12 Multistep speed 7 / Creep speed 2 C10/C18 Multistep speed 7 / Creep speed 2
13 C11/C19
14 ASR1 (P gain) F61 ASR1-P(Gain)
15 (I gain) F62 ASR1-I (Constant of integration)
16 Constant on filtering (Speed setting) F64 ASR1 input filter
17 (Speed detection) F65 ASR1 detection filter
18 Torque limiter (Method selection) F40,41 Torque limiter mode
19 (Limiter value selection) F42,43 Torque limiter value selection
20 Torque limiter (Level 1) F44 Torque limiter (Level 1)
21 (Level 2) F45 (Level 2)
24 Restart after momentary power failure F14 Restart after momentary power failure
(Operation selection)
25 DC brake (Time) F22 DC brake (Braking time)
26 (Level) F21 (Operation level)
12-20
12.5 Function Codes
Chap. 12
93 Language F58 LCD monitor (Language selection)
94 LCD brightness adjustment F59 LCD monitor (Contrast adjustment)
95 LED monitor selection F55 LED monitor (Display selection)
96 Display of load speed (Coefficient 1) F52 LED monitor (Display coefficient A)
REPLACEMENT DATA
12-21
FRENIC5000 VG5S FRENIC-VG
Function Codes Name Function Codes Name
117 Ai1, Ai2 function selection E49, E50 Ai1 function selection, Ai2 function selection
118 Increment/decrement limiter (Ai1) E65 Increment/decrement limiter (Ai1)
119 (Ai2) E66 Increment/decrement limiter (Ai2)
120 Offset setting (12) F18 Bias (Speed setting signal 12)
121 (Ai1) E57 Ai1 bias setting
(Ai2)
122 E58 Ai2 bias setting
123 Gain setting (12) F17 Gain (Speed setting signal 12)
124 (Ai1) E53 Ai1 gain setting
(Ai2)
125 E54 Ai2 gain setting
126 AO1 to AO3 function selection E69 to E71 AO1 function selection, AO2 function selection,
AO3 function selection
127 Bias adjustment (AO1) E79 AO1 bias setting
128 (AO2) E80 AO2 bias setting
(AO3)
129 E81 AO3 bias setting
130 Gain adjustment (AO1) E74 AO1 gain setting
131 (AO2) E75 AO2 gain setting
(AO3)
132 E76 AO3 gain setting
133 Filter selection (AO1, AO2, AO3) E84 AO1-5 filter setting
140 Function block (140-169) selection −
141 Operation command selection H30 Serial link
142 Control input through transmission S06 Operation method 1(through communication)
143 Speed command through transmission S01 Speed command
Action on T-Link error T-Link option setting
144 (Mode) o30 (Action on transmission error)
145 (Action time) o31 (Action time on transmission error)
146 Standard built-in RS-485 address H31 RS-485 (Station address)
Action on RS-485 error Action on RS-485 error Operation
147 (Mode) H32 (Mode select on error)
148 (Action time) H33 (Timer operating time)
149 (No response error detection time) H38 (No response error detection time)
(Response interval) (Response interval)
150 H39
151 X11 to X14 function (X11, X12) E10, E11 X11 function selection, X12 function selection
selection (X13, X14)
152 E12, E13 X13 function selection, X14 function selection
153 Y11 to Y13 function (Y11, Y12) E20, E21 Y11 function selection, Y12 function selection
selection (Y13)
154 E22 Y13 function selection
155 Function selection of OPCII-VG5-DI o01, o02 DIA function selection, DIB function selection
156 BCD input speed o03, o04 DIA BCD input setting, DIB BCD input setting
157 Command pulse correction 1 o14 Command pulse correction 1
158 Command pulse correction 2 o15 Command pulse correction 2
159 APR gain o16 APR gain
160 F/F gain o17 F/F gain
161 Deviation excess range o18 Deviation excess range
162 Deviation zero range o19 Deviation zero range
170 Function block (171-197) selection −
171 Motor selection (*1) P02 M1 motor selection
172 PG pulse number P28 M1-PG pulse number
173 NTC thermistor selection P30 M1 thermistor selection
12-22
12.5 Function Codes
(*1) If "other" is specified in VG5 motor selection [171], calculate with the following formula.
Chap. 12
▪ For 400V system
[182]×270÷[175]×√3
P07 M1-%X ▪ For 200V system
[183]×135÷[175]×√3×fbase÷50
(fbase=[177]×[178]÷120)
REPLACEMENT DATA
12-23
(*2) If the inverter is broken, and the motor constant cannot be confirmed, notify our sales office of the following contents.
Item Details
Inverter ▪ TYPE Notify us of the descriptive contents of the name plate.
▪ SER. No.
ROM No ROM seal are affixed to the CUP board of the control PCB.
▪ System code The system code seal is affixed to the back face of the control
(VG5
-
-
) terminal block. (See the photo below)
2 digits at the end = 00 (standard item)
01 to 99 (special item)
Motor ▪ Product model (TYPE) Notify us of the descriptive contents of the name plate.
▪ Number of poles (POLES)
▪ Capacity (OUTPUT)
▪ Frequency (Hz)
▪ Voltage (VOLT)
▪ Current (AMP)
▪ Number of revolutions (RPM)
▪ Production No. (SER No.)
Outline drawing
12-24
12.5 Function Codes
Chap. 12
1B Speed reference input gain F17 Gain (Speed setting signal 12)
20 ASR P (1) F61 ASR1 P
21 ASR I (1) F62 ASR1 I
22 Speed setting constant on filtering (1) F64 ASR1 input filter
23 Speed detection constant on filtering (1) F65 ASR1 detection filter
REPLACEMENT DATA
12-26
12.5 Function Codes
Chap. 12
Speed setting N1, N2
setter.
82 Enabled/disabled of transmission data H30 Serial link
83 Transmission ID code −
84
−
REPLACEMENT DATA
12-28
12.5 Function Codes
(*1) Using "Excepting V63 standard motor" requires the confirmation of the motor constant.
Notify our sales office of the following contents.
Item Details
Inverter ▪ TYPE Notify us of the descriptive contents of the name plate.
▪ SER. No.
ROM No ROM seal are affixed to the IC2 and IC3 of the control PCB.
▪ System code The system code seal is affixed to the back face of the control
(VG3□-□□□□-□□) terminal block. (See the photo below)
2 digits at the end = 00 (standard item)
01 to 99 (special item)
Motor ▪ Product model (TYPE) Notify us of the descriptive contents of the name plate.
▪ Number of poles (POLES)
▪ Capacity (OUTPUT)
▪ Frequency (Hz)
▪ Voltage (VOLT)
▪ Current (AMP)
▪ Number of revolutions (RPM)
▪ Production No. (SER No.)
Chap. 12
Outline drawing
REPLACEMENT DATA
12-29
200V series
Motor parameters
Motor specification VG7S code No.
F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 H51
12.6.1
FRENIC-VG code No.
%R1 %X
2
Type
[A]
[A]
[%]
[%]
[%]
[Hz]
[Hz]
[kW]
[%] [%]
Speed
co-ef*. 1
co-ef*. 3
Voltage[V]
Current[A]
co-ef*. [V]
constant [s]
Load inertia
No. of poles
No. of poles
co-ef*. 1 [%]
co-ef*. 2 [%]
co-ef*. 3 [%]
co-ef*. 4 [%]
co-ef*. 5 [%]
R2 correction
R2 correction
Capacity[kW]
Rated capacity
Torque current
Slip on driving
Secondary time
Slip On braking
Induced voltage
(Rated/Max.)[r/min]
R2 correctionco-ef*.
MVK6096
0.75 4 1500/3600 188 4.3 1500 1500 188 0.75 4.3 4 4.34 9.07 3.21 2.92 1.320 1.185 7.60 7.60 10.00 93.0 85.8 72.6 60.0 47.6 0.108 149 1.360 1.480 1.000 0.000 0.009
MVK6095A
MVK6097
1.5 4 1500/3600 188 7.0 1500 1500 188 1.5 7.0 4 7.06 14.76 3.21 5.83 2.640 2.370 3.80 3.80 5.00 93.0 85.8 72.6 60.0 47.6 0.108 149 1.360 1.480 1.000 0.000 0.009
MVK8097A
MVK6107
2.2 4 1500/3600 188 11 1500 1500 188 2.2 11 4 8.27 12.95 3.81 9.75 2.622 3.059 3.00 4.00 1.00 85.2 73.7 59.1 47.6 37.4 0.051 140 2.530 1.133 1.000 0.000 0.009
MVK8107A
Replacing VG7S
MVK6115
3.7 4 1500/3600 188 18 1500 1500 188 3.7 18 4 6.86 12.69 8.11 15.69 2.500 2.370 3.00 2.95 2.50 88.4 80.1 66.4 54.1 43.0 0.084 146 0.899 1.320 1.000 0.022 0.016
12.6 Motor Parameters
MVK8115A
MVK6133
5.5 4 1500/3600 188 30 1500 1500 188 5.5 30 4 6.05 13.44 12.98 21.92 1.490 1.440 3.00 2.50 3.00 88.3 79.5 66.0 54.1 43.0 0.090 149 1.925 1.985 1.000 0.026 0.030
MVK8133A
MVK6135
7.5 4 1500/3600 188 37 1500 1500 188 7.5 37 4 6.70 12.45 15.62 30.66 1.771 1.871 2.32 1.76 3.00 85.3 70.7 53.8 43.7 34.4 0.070 155 0.900 0.900 1.000 0.000 0.038
MVK8135A
MVK6165
11 4 1500/3600 188 50 1500 1500 188 11 50 4 4.26 11.64 24.79 40.30 0.988 0.824 4.53 1.88 0.22 84.9 75.0 61.6 50.0 39.4 0.087 175 0.900 2.343 1.000 0.000 0.085
12-30
MVK8165A
MVK6167
15 4 1500/3600 188 65 1500 1500 188 15 65 4 4.47 12.25 26.99 53.96 1.067 1.067 0.00 1.50 1.00 88.7 80.7 67.2 55.2 44.0 0.133 160 1.689 1.689 1.000 0.000 0.120
MVK8167A
MVK6184
18.5 4 1500/3600 188 74 1500 1500 188 18.5 74 4 3.22 10.68 30.58 72.83 0.934 0.931 3.50 0.50 0.50 90.7 83.2 69.5 56.8 44.4 0.240 160 1.465 1.803 1.000 0.097 0.210
MVK8184A
MVK6185
22 4 1500/3600 188 90 1500 1500 188 22 90 4 3.59 11.78 34.17 83.43 0.606 0.855 1.30 0.77 2.00 91.1 83.2 69.1 56.8 44.6 0.387 160 4.000 2.200 1.000 0.089 0.230
MVK8185A
MVK6206 30 4 1500/3000 188 116 1500 1500 188 30 116 4 2.53 12.13 53.42 108.1 0.606 0.648 2.50 3.50 5.00 84.4 74.0 59.5 48.9 38.0 0.173 166 2.268 2.078 1.000 0.000 0.340
MVK8187A 30 4 1500/3000 188 116 1500 1500 188 30 116 4 2.43 12.32 39.95 106.0 0.915 1.015 3.00 0.00 0.00 88.2 81.9 70.1 58.4 46.7 0.385 166 1.818 1.737 1.000 0.000 0.340
MVK6207
37 4 1500/3000 188 143 1500 1500 188 37 143 4 2.47 14.69 60.09 133.2 0.497 0.536 1.80 3.00 5.00 85.4 75.7 62.3 50.5 39.9 0.184 168 3.200 2.560 1.000 0.180 0.410
MVK8207A
MVK6208
45 4 1500/3000 188 170 1500 1500 188 45 170 4 2.73 15.26 56.71 169.7 0.947 0.901 1.00 0.00 0.15 89.2 81.6 67.6 56.2 43.4 0.295 164 1.229 1.813 1.000 0.178 0.470
MVK8208A
MVK9250 55 4 1500/2400 185 216 1500 1500 185 55 216 4 2.08 12.36 66.22 197.9 0.621 0.595 3.00 0.83 0.21 91.5 83.8 70.6 57.8 45.6 0.413 168 1.615 1.753 1.000 0.000 0.800
MVK9224A 55 4 1500/2400 180 225 1500 1500 180 55 225 4 2.04 14.42 72.66 202.3 0.742 0.742 3.00 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.544 167 1.000 1.000 1.000 0.000 0.530
MVK9252 75 4 1500/2400 183 276 1500 1500 183 75 276 4 1.70 15.29 99.34 261.6 0.638 0.665 2.00 2.00 0.00 90.4 83.0 68.4 57.4 46.4 0.409 165 1.856 1.785 1.000 0.091 0.950
MVK9254A 75 4 1500/2400 183 299 1500 1500 183 75 299 4 2.00 16.41 89.26 272.1 0.597 0.647 3.00 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.555 163 1.849 1.784 1.000 0.000 0.880
MVK9280 90 4 1500/2000 183 345 1500 1500 183 90 345 4 2.28 20.12 89.3 332.3 0.669 0.546 0.00 5.00 0.00 91.1 85.1 70.9 59.2 48.7 0.490 181 1.331 1.428 1.000 0.000 1.370
MVK9256A 90 4 1500/2000 185 362 1500 1500 185 90 362 4 1.72 14.10 124.40 321.7 0.680 0.680 3.00 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.549 172 1.000 1.000 1.000 0.000 1.030
*co-ef.: coefficient
Note : The above table shows the setting values of FRENIC-VG.
12-30
400 V series (1)
Motor parameters
Motor specification VG7S code No.
F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 H51
FRENIC-VG code No.
%R1 %X
2
Type
[A]
[A]
[%]
[%]
[%]
[%] [%]
Speed
[r/min]
co-ef*. 3
Voltage[V]
Current[A]
co-ef*. [V]
constant [s]
Load inertia
Load inertia
No. of poles
No. of poles
co-ef*. 1 [%]
co-ef*. 2 [%]
co-ef*. 3 [%]
co-ef*. 4 [%]
co-ef*. 5 [%]
(Rated/Max.)
R2 correction
Capacity[kW]
Torque current
Secondary time
Induced voltage
12-31
MVK6206 30 4 1500/3000 376 58 1500 1500 376 30 58 4 2.55 12.16 25.74 52.52 0.666 0.648 2.50 3.50 9.50 84.4 74.0 59.5 48.9 38.0 0.173 331 2.268 2.078 1.000 0.070 0.340
MVK8187A 30 4 1500/3000 376 58 1500 1500 376 30 58 4 2.43 12.32 19.97 53.0 0.915 1.015 3.00 0.00 0.00 88.2 81.9 70.1 58.4 46.7 0.385 332 1.818 1.737 1.000 0.000 0.340
MVK6207
37 4 1500/3000 376 71 1500 1500 376 37 71 4 2.49 14.11 30.07 65.54 0.497 0.498 1.79 1.80 5.00 85.4 75.7 62.3 50.5 39.9 0.184 336 3.200 3.064 1.000 0.095 0.410
MVK8207A
MVK6208
45 4 1500/3000 376 85 1500 1500 376 45 85 4 2.73 15.30 28.36 84.85 0.947 0.937 0.50 1.50 1.85 89.2 81.6 67.6 56.2 43.4 0.295 328 1.229 1.502 1.000 0.089 0.470
MVK8208A
MVK9250 55 4 1500/2400 376 108 1500 1500 376 55 108 4 2.05 12.20 33.11 98.98 0.621 0.595 3.00 0.83 0.21 91.5 83.8 70.6 57.8 45.6 0.413 336 1.615 1.753 1.000 0.000 0.800
MVK9224A 55 4 1500/2400 365 111 1500 1500 365 55 111 4 1.99 13.96 37.76 99.0 0.721 0.721 3.00 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.531 339 1.000 1.000 1.000 0.000 0.530
MVK9252 75 4 1500/2400 365 138 1500 1500 365 75 138 4 1.71 15.39 49.67 130.8 0.638 0.665 2.00 2.00 0.00 90.4 83.0 68.4 57.4 46.4 0.409 330 1.856 1.785 1.000 0.091 0.950
MVK9254A 75 4 1500/2400 365 149 1500 1500 365 75 149 4 1.77 16.39 44.04 135.0 0.714 0.714 3.00 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.627 339 1.000 1.000 1.000 0.000 0.880
MVK9280 90 4 1500/2000 370 173 1500 1500 370 90 173 4 2.23 18.47 44.37 164.1 0.685 0.647 0.00 2.00 0.00 90.7 83.7 69.0 57.1 44.9 0.590 348 1.093 1.212 1.000 0.163 1.370
MVK9256A 90 4 1500/2000 370 179 1500 1500 370 90 179 4 1.51 13.93 62.28 159.2 0.600 0.600 3.00 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.621 345 1.000 1.000 1.000 0.000 1.030
MVK9282 110 4 1500/3000 375 206 1500 1500 375 110 206 4 2.14 16.83 53.03 195.8 0.557 0.606 0.44 0.00 0.00 90.1 82.6 67.7 56.3 44.2 0.577 350 1.488 1.172 1.000 0.090 1.600
MVK9284A 110 4 1500/2000 370 212 1500 1500 370 110 212 4 1.66 15.39 59.73 192.9 0.579 0.579 3.00 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.824 346 1.000 1.000 1.000 0.000 1.540
MVK9310 132 4 1500/3000 375 248 1500 1500 375 132 248 4 1.56 17.21 62.05 237.3 0.481 0.531 0.00 0.39 0.00 90.1 81.2 67.7 56.2 45.9 0.689 336 1.468 1.424 1.000 0.000 2.680
MVK9286A 132 4 1500/2000 375 247 1500 1500 375 132 247 4 1.57 15.65 68.05 237.4 0.592 0.592 3.00 0.00 0.00 89.3 83.3 71.4 59.5 47.6 0.876 351 1.000 1.000 1.000 0.000 1.770
*co-ef.: coefficient
Note : The above table shows the setting values of FRENIC-VG.
12.6 Motor Parameters
%R1 %X
2
Type
[A]
[A]
[%]
[%]
[%]
[%] [%]
Speed
[r/min]
co-ef*. 1
co-ef*. 3
Voltage[V]
Current[A]
co-ef*. [V]
constant [s]
Load inertia
No. of poles
No. of poles
co-ef*. 1 [%]
co-ef*. 2 [%]
co-ef*. 3 [%]
co-ef*. 4 [%]
co-ef*. 5 [%]
(Rated/Max.)
R2 correction
R2 correction
Capacity[kW]
Torque current
Secondary time
Induced voltage
*co-ef.: coefficient
Note : The above table shows the setting values of FRENIC-VG.
12-32
12-32
200V series
Motor parameters
12.6.2
Motor specification VG5S code No. 03 177 175 174 176 178 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 C03 C04 - C14
FRENIC-VG code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
%R1 %X
2
Type
[A]
[A]
[%]
[%]
[%]
[%] [%]
[r/min]
co-ef*. 1
co-ef*. 3
Voltage[V]
Current[A]
co-ef*. [V]
constant [s]
No. of poles
No. of poles
co-ef*. 1 [%]
co-ef*. 2 [%]
co-ef*. 3 [%]
co-ef*. 4 [%]
co-ef*. 5 [%]
R2 correction
R2 correction
Capacity[kW]
Torque current
Secondary time
Induced voltage
Speed (Rated/Max.)
Slip on driving [Hz]
MVK6097 1.5 4 1500/3600 188 7.0 1500 1500 188 1.5 7.0 4 7.06 14.76 3.21 5.83 2.640 2.370 3.80 3.80 5.00 93.0 85.8 72.6 60.0 47.6 0.108 149 1.360 1.480 1.000 0.000
MVK6107 2.2 4 1500/3600 188 11 1500 1500 188 2.2 11 4 8.27 12.95 3.81 9.75 2.622 3.059 3.00 4.00 1.00 85.2 73.7 59.1 47.6 37.4 0.051 140 2.530 1.133 1.000 0.000
MVK6115 3.7 4 1500/3600 188 18 1500 1500 188 3.7 18 4 6.86 12.69 8.11 15.69 2.500 2.370 3.00 2.95 2.50 88.4 80.1 66.4 54.1 43.0 0.084 146 0.899 1.320 1.000 0.022
Replacing VG5S
MVK6133 5.5 4 1500/3600 188 30 1500 1500 188 5.5 30 4 6.05 13.44 12.98 21.92 1.490 1.440 3.00 2.50 3.00 88.3 79.5 66.0 54.1 43.0 0.090 149 1.925 1.985 1.000 0.026
MVK6135 7.5 4 1500/3600 188 37 1500 1500 188 7.5 37 4 6.70 12.45 15.62 30.66 1.771 1.871 2.32 1.76 3.00 85.3 70.7 53.8 43.7 34.4 0.070 155 0.900 0.900 1.000 0.000
MVK6165 11 4 1500/3600 188 50 1500 1500 188 11 50 4 4.26 11.64 24.79 40.30 0.988 0.824 4.53 1.88 0.22 84.9 75.0 61.6 50.0 39.4 0.087 175 0.900 2.343 1.000 0.000
MVK6167 15 4 1500/3600 188 65 1500 1500 188 15 65 4 4.47 12.25 26.99 53.96 1.067 1.067 0.00 1.50 1.00 88.7 80.7 67.2 55.2 44.0 0.133 160 1.689 1.689 1.000 0.000
12-33
MVK6184 18.5 4 1500/3600 188 74 1500 1500 188 18.5 74 4 3.22 10.68 30.58 72.83 0.934 0.931 3.50 0.50 0.50 90.7 83.2 69.5 56.8 44.4 0.240 160 1.465 1.803 1.000 0.097
MVK6185 22 4 1500/3600 188 90 1500 1500 188 22 90 4 3.59 11.78 34.17 83.43 0.606 0.855 1.30 0.77 2.00 91.1 83.2 69.1 56.8 44.6 0.387 160 4.000 2.200 1.000 0.089
MVK6206 30 4 1500/3000 188 116 1500 1500 188 30 116 4 2.53 12.13 53.42 108.1 0.606 0.648 2.50 3.50 5.00 84.4 74.0 59.5 48.9 38.0 0.173 166 2.268 2.078 1.000 0.000
MVK6207 37 4 1500/3000 188 143 1500 1500 188 37 143 4 2.47 14.69 60.09 133.2 0.497 0.536 1.80 3.00 5.00 85.4 75.7 62.3 50.5 39.9 0.184 168 3.200 2.560 1.000 0.180
MVK6208 45 4 1500/3000 188 170 1500 1500 188 45 170 4 2.73 15.26 56.71 169.7 0.947 0.901 1.00 0.00 0.15 89.2 81.6 67.6 56.2 43.4 0.295 164 1.229 1.813 1.000 0.178
MVK9250 55 4 1500/2400 185 216 1500 1500 185 55 216 4 2.08 12.36 66.22 197.9 0.621 0.595 3.00 0.83 0.21 91.5 83.8 70.6 57.8 45.6 0.413 168 1.615 1.753 1.000 0.000
MVK9252 75 4 1500/2400 183 276 1500 1500 183 75 276 4 1.70 15.29 99.34 261.6 0.638 0.665 2.00 2.00 0.00 90.4 83.0 68.4 57.4 46.4 0.409 165 1.856 1.785 1.000 0.091
MVK9280 90 4 1500/2000 183 345 1500 1500 183 90 345 4 2.28 20.12 89.3 332.3 0.669 0.546 0.00 5.00 0.00 91.1 85.1 70.9 59.2 48.7 0.490 181 1.331 1.428 1.000 0.000
*co-ef.: coefficient
Note : The above table shows the setting values of FRENIC-VG.
12.6 Motor Parameters
Motor specification VG5S code No. 03 177 175 174 176 178 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 C03 C04 - C14
FRENIC-VG code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
%R1 %X
2
Type
[A]
[A]
[%]
[%]
[%]
[%] [%]
Speed
[r/min]
co-ef*. 1
co-ef*. 3
Voltage[V]
Current[A]
co-ef*. [V]
constant [s]
No. of poles
No. of poles
co-ef*. 1 [%]
co-ef*. 2 [%]
co-ef*. 3 [%]
co-ef*. 4 [%]
co-ef*. 5 [%]
(Rated/Max.)
R2 correction
R2 correction
Capacity[kW]
Torque current
Secondary time
Induced voltage
MVK6133 5.5 4 1500/3600 376 15 1500 1500 376 5.5 15 4 5.50 12.78 7.15 10.74 1.311 1.370 2.00 5.00 7.00 88.0 79.2 65.6 53.6 42.2 0.078 299 2.361 1.985 1.000 0.019
MVK6135 7.5 4 1500/3600 376 18.5 1500 1500 376 7.5 18.5 4 4.37 13.72 7.81 15.33 1.465 1.686 7.61 2.00 1.00 85.9 76.9 63.4 51.6 40.5 0.064 310 1.607 1.427 1.000 0.000
MVK6165 11 4 1500/3600 376 25.0 1500 1500 376 11 25 4 4.27 11.67 12.39 20.15 0.988 0.824 4.53 1.88 0.22 84.9 75.0 61.6 50.0 39.4 0.087 348 0.910 2.343 1.000 0.000
MVK6167 15 4 1500/3600 376 31.7 1500 1500 376 15 31.7 4 4.48 13.69 14.47 28.63 1.290 1.269 1.00 0.50 1.00 88.7 81.7 67.2 55.2 44.0 0.133 306 1.090 1.318 1.000 0.027
MVK6184 18.5 4 1500/3600 376 37 1500 1500 376 18.5 37 4 2.66 12.45 14.02 36.06 0.882 0.882 1.00 3.00 3.00 92.5 84.3 70.3 57.1 45.1 0.295 321 1.825 1.825 1.000 0.018
MVK6185 22 4 1500/3600 376 45 1500 1500 376 22 45 4 3.61 14.06 16.81 41.72 0.903 0.891 1.50 1.50 3.00 91.1 83.2 69.1 56.5 44.6 0.387 320 1.357 1.673 1.000 0.037
MVK6206 30 4 1500/3000 376 58 1500 1500 376 30 58 4 2.55 12.16 25.74 52.52 0.666 0.648 2.50 3.50 9.50 84.4 74.0 59.5 48.9 38.0 0.173 331 2.268 2.078 1.000 0.070
12-34
MVK6207 37 4 1500/3000 376 71 1500 1500 376 37 71 4 2.49 14.11 30.07 65.54 0.497 0.498 1.79 1.80 5.00 85.4 75.7 62.3 50.5 39.9 0.184 336 3.200 3.064 1.000 0.095
MVK6208 45 4 1500/3000 376 85 1500 1500 376 45 85 4 2.73 15.30 28.36 84.85 0.947 0.937 0.50 1.50 1.85 89.2 81.6 67.6 56.2 43.4 0.295 328 1.229 1.502 1.000 0.089
MVK9250 55 4 1500/2400 376 108 1500 1500 376 55 108 4 2.05 12.20 33.11 98.98 0.621 0.595 3.00 0.83 0.21 91.5 83.8 70.6 57.8 45.6 0.413 336 1.615 1.753 1.000 0.000
MVK9252 75 4 1500/2400 365 138 1500 1500 365 75 138 4 1.71 15.39 49.67 130.8 0.638 0.665 2.00 2.00 0.00 90.4 83.0 68.4 57.4 46.4 0.409 330 1.856 1.785 1.000 0.091
MVK9280 90 4 1500/2000 370 173 1500 1500 370 90 173 4 2.23 18.47 44.37 164.1 0.685 0.647 0.00 2.00 0.00 90.7 83.7 69.0 57.1 44.9 0.590 348 1.093 1.212 1.000 0.163
MVK9282 110 4 1500/3000 375 206 1500 1500 375 110 206 4 2.14 16.83 53.03 195.8 0.557 0.606 0.44 0.00 0.00 90.1 82.6 67.7 56.3 44.2 0.577 350 1.488 1.172 1.000 0.090
MVK9310 132 4 1500/3000 375 248 1500 1500 375 132 248 4 1.56 17.21 62.05 237.3 0.481 0.531 0.00 0.39 0.00 90.1 81.2 67.7 56.2 45.9 0.689 336 1.468 1.424 1.000 0.000
MVK9312 160 4 1500/2400 375 297 1500 1500 375 160 297 4 1.15 17.47 70.71 286.3 0.518 0.518 0.00 0.00 0.00 91.0 84.3 71.8 59.1 47.7 1.127 330 1.496 1.496 1.000 0.000
MVK9316 200 4 1500/2400 375 369 1500 1500 375 200 369 4 1.15 14.98 107.7 341.5 0.470 0.441 0.00 2.50 0.00 93.8 87.6 74.8 60.6 48.2 1.026 342 1.175 1.358 1.000 0.104
MVK9318 220 4 1500/2000 370 409 1500 1500 370 220 409 4 1.63 14.54 98.64 385.3 0.447 0.458 1.00 1.00 0.00 95.1 88.5 75.0 63.1 51.3 1.758 361 1.535 1.513 1.000 0.078
*co-ef.: coefficient
Note : The above table shows the setting values of FRENIC-VG.
12-34
200 V series
Motor parameters
12.6.3
Motor specification FRENIC-VG code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
%R1 %X
2
Type
[A]
[A]
[%]
[%]
[%]
[%] [%]
Speed
co-ef*. 1
co-ef*. 3
Voltage[V]
Current[A]
co-ef*. [V]
constant [s]
No. of poles
No. of poles
co-ef*. 1 [%]
co-ef*. 2 [%]
co-ef*. 3 [%]
co-ef*. 4 [%]
co-ef*. 5 [%]
R2 correction
R2 correction
Capacity[kW]
Torque current
Secondary time
Induced voltage
(Rated/Max.)[r/min]
Rated capacity [kW]
R2 correctionco-ef*.
MVK6097 1.5 4 1500/3600 160 8.0 1500 1500 160 1.5 9.8 4 8.36 16.59 2.65 9.09 4.700 5.100 2.30 1.90 0.10 94.1 87.8 74.9 62.7 50.2 0.152 96 1.000 1.000 1.000 0.000
MVK6107 2.2 4 1500/3600 160 12.5 1500 1500 160 2.2 12.2 4 7.82 13.73 4.15 11.00 3.340 3.600 4.80 0.00 0.10 93.7 87.1 74.1 60.8 47.8 0.096 116 1.000 1.000 1.000 0.000
MVK6115 3.7 4 1500/3600 160 20 1500 1500 160 3.7 19.9 4 7.06 14.40 7.25 18.60 2.540 3.440 0.00 0.00 0.10 89.4 80.4 66.7 54.5 42.7 0.172 115 1.000 1.000 1.000 0.000
Replacing VG3
MVK6133 5.5 4 1500/3600 160 31 1500 1500 160 5.5 30.2 4 4.88 13.44 14.93 26.10 1.680 2.200 0.00 0.00 0.00 87.1 77.6 63.5 51.8 40.8 0.200 122 1.000 1.000 1.000 0.000
MVK6135 7.5 4 1500/3600 160 41 1500 1500 160 7.5 41.8 4 4.96 13.75 18.90 37.30 1.960 2.000 0.00 0.00 0.00 82.8 72.3 58.6 48.0 38.3 0.220 120 1.000 1.000 1.000 0.000
MVK6165 11 4 1500/3600 160 58 1500 1500 160 11 54.7 4 3.80 13.99 24.00 49.10 1.320 1.500 0.00 0.00 0.00 77.6 79.6 65.9 53.7 43.1 0.320 130 1.000 1.000 1.000 0.000
MVK6167 15 4 1500/3600 160 74 1500 1500 160 15 70.5 4 3.17 13.21 28.20 64.60 1.320 1.520 0.00 0.00 0.00 91.0 83.1 69.0 56.9 45.1 0.336 135 1.000 1.000 1.000 0.000
MVK6185 18.5 4 1500/3600 160 90 1500 1500 160 18.5 89.6 4 2.63 13.94 36.80 81.70 0.820 0.940 0.00 0.00 0.00 89.4 80.0 62.7 50.2 40.0 0.364 131 1.000 1.000 1.000 0.000
12-35
MVK6187 22 4 1500/3600 160 106 1500 1500 160 22 104.3 4 2.49 13.21 45.70 93.80 0.780 1.000 0.00 0.00 0.00 89.4 81.2 67.5 50.2 43.9 0.384 136 1.000 1.000 1.000 0.000
MVK6205 30 4 1500/3000 160 142 1500 1500 160 30 140.6 4 2.59 15.06 51.20 130.9 0.800 0.940 0.00 0.00 0.00 89.8 80.4 65.9 53.7 42.4 0.568 133 1.000 1.000 1.000 0.000
MVK6206 37 4 1500/3000 160 177 1500 1500 160 37 164.5 4 2.46 14.03 51.10 156.3 0.720 0.940 0.00 0.00 0.00 90.6 80.4 65.9 54.1 43.1 0.484 137 1.000 1.000 1.000 0.000
MVK6207 45 4 1500/3000 160 203 1500 1500 160 45 195.6 4 2.50 16.36 54.40 187.9 0.960 1.100 0.00 0.00 0.00 91.4 82.7 69.0 57.3 45.5 0.732 138 1.000 1.000 1.000 0.000
*co-ef.: coefficient
Note : The above table shows the setting values of FRENIC-VG.
12.6 Motor Parameters
Motor specification FRENIC-VG code No. F03 F04 F05 P03 P04 P05 P06 P07 P08 P09 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
%R1 %X
2
Type
[A]
[A]
[%]
[%]
[%]
[%] [%]
Speed
co-ef*. 1
co-ef*. 3
Voltage[V]
Current[A]
co-ef*. [V]
constant [s]
No. of poles
No. of poles
co-ef*. 1 [%]
co-ef*. 2 [%]
co-ef*. 3 [%]
co-ef*. 4 [%]
co-ef*. 5 [%]
R2 correction
R2 correction
Capacity[kW]
Torque current
Secondary time
Induced voltage
(Rated/Max.)[r/min]
Rated capacity [kW]
R2 correctionco-ef*.
MVK6133 5.5 4 1500/3600 320 15.5 1500 1500 320 5.5 15.1 4 4.89 13.44 7.50 13.10 1.680 1.880 0.00 0.00 0.00 87.1 77.6 63.5 51.8 40.8 0.200 242 1.000 1.000 1.000 0.000
MVK6135 7.5 4 1500/3600 320 20.5 1500 1500 320 7.5 20.3 4 4.84 13.35 9.30 18.00 1.960 2.000 0.00 0.00 0.00 86.7 76.1 60.8 49.4 38.4 0.224 241 1.000 1.000 1.000 0.000
MVK6165 11 4 1500/3600 320 29 1500 1500 320 11 27.4 4 3.79 14.03 12.00 24.60 1.320 1.420 0.00 0.00 0.00 88.6 79.6 65.9 53.7 43.1 0.320 258 1.000 1.000 1.000 0.000
MVK6167 15 4 1500/3600 320 37 1500 1500 320 15 35.3 4 3.17 13.24 14.10 32.30 1.200 1.400 0.00 0.00 0.00 91.0 83.1 69.0 56.9 45.1 0.336 268 1.000 1.000 1.000 0.000
MVK6185 18.5 4 1500/3600 320 45 1500 1500 320 18.5 44.5 4 2.60 13.86 18.10 39.00 0.940 0.960 1.10 3.10 1.70 91.4 83.1 68.6 56.1 45.9 0.412 274 1.000 1.000 1.000 0.000
MVK6187 22 4 1500/3600 320 53 1500 1500 320 22 53.2 4 2.52 13.46 19.90 47.60 0.960 1.000 2.20 1.60 0.70 92.9 85.1 71.4 58.8 46.7 0.412 267 1.000 1.000 1.000 0.000
MVK6205 30 4 1500/3000 320 71 1500 1500 320 30 70.3 4 2.57 15.08 25.60 65.50 0.800 0.940 0.00 0.00 0.00 89.8 80.4 65.9 53.7 42.4 0.568 265 1.000 1.000 1.000 0.000
MVK6206 37 4 1500/3000 320 89 1500 1500 320 37 78.4 4 2.35 13.38 25.20 74.30 0.740 0.860 0.00 0.00 0.00 90.6 80.8 67.5 52.5 40.8 0.460 288 1.000 1.000 1.000 0.000
12-36
MVK6207 45 4 1500/3000 320 102 1500 1500 320 45 97.8 4 2.49 16.38 27.20 94.00 0.840 1.100 0.00 0.00 0.00 91.4 82.7 69.0 57.3 45.5 0.732 277 1.000 1.000 1.000 0.000
MVK5256 75 4 1500/2400 320 170 1500 1500 320 75 170 4 1.73 14.88 47.38 162.8 0.840 0.960 0.00 0.00 0.00 92.6 85.2 72.3 60.5 48.4 0.576 266 1.000 1.000 1.000 0.000
*co-ef.: coefficient
Note : The above table shows the setting values of FRENIC-VG.
12-36
12.7 Protective Functions
Cahp. 12
OH3 Inverter internal overheat OH3 Inverter internal overheat
OH4 Motor overheat OH4 Motor overheat
OL1 Motor 1 overload OL1 Motor 1 overload
OL2 Motor 2 overload OL2 Motor 2 overload
REPLACEMENT DATA
12-37
12.7.2 Replacing VG5S
FRENIC5000 VG5S FRENIC-VG
− dbA Braking transistor error
− dbH Braking resistor overheat
dcF DC fuse blown dcF DC fuse blown
− dO Excessive position deviation
EF Ground fault EF Ground fault
− EC Encoder communications error
Er1 Memory error Er1 Memory error
Er2 KEYPAD panel communication error Er2 KEYPAD panel communication error
Er3 CPU error Er3 CPU error
Er4 T-Link communication error Er4 Network error
Er5 RS485 communication error Er5 RS485 communication error
Er6 Operation procedure error Er6 Operation procedure error
Er7 Output wiring error Er7 Output wiring error
Er8 A/D converter error Er8 A/D converter error
− Er9 Speed disagreement
− ErA UPAC error
− Erb Inter-inverter communication error
− Err Mock alarm
− Et1 Encoder error
− −
− Lin Input phase loss
LU Undervoltage LU Undervoltage
nrb NTC thermistor disconnection nrb NTC thermistor disconnection
OC Overcurrent OC Overcurrent
OH1 Overheating at heat sink OH1 Overheating at heat sink
OH2 External alarm OH2 External alarm
OH3 Inverter internal overheat OH3 Inverter internal overheat
OH4 Motor overheat OH4 Motor overheat
OL Motor overload OL1 Motor 1 overload
− OL2 Motor 2 overload
− OL3 Motor 3 overload
OLU Inverter unit overload OLU Inverter unit overload
− OPL Output phase loss detection
OS Overspeed OS Overspeed
OU Overvoltage OU Overvoltage
PbF Charging circuit error PbF Charging circuit error
− ECF Security circuit error
P9 PG disconnection P9 PG disconnection
− dFA DC fan lock
− ErH Hardware error
12-38
12.7 Protective Functions
Cahp. 12
OH2 Motor overheat OH4 Motor overheat
− OL1 Motor 1 overload
− OL2 Motor 2 overload
− OL3 Motor 3 overload
REPLACEMENT DATA
12-39
12.8 Options
12.8.1 Replacing VG7S
Name FRENIC5000 VG7S option Alternative FRENIC-VG option
Synchro. interface OPC-VG7-SN OPC-VG1-SN (Available soon)
F/V converter OPC-VG7-FV OPC-VG1-FV (Available soon)
Aio expansion card OPC-VG7-AIO OPC-VG1-AIO
Di interface card OPC-VG7-DI OPC-VG1-DI
DIO expansion card OPC-VG7-DIO OPC-VG1-DIO
RG interface expansion card OPC-VG7-PG OPC-VG1-PG
OPC-VG7-PGo OPC-VG1-PGo
T-Link interface card OPC-VG7-TL OPC-VG1-TL
Highspeed serial card OPC-VG7-SI OPC-VG1-TBSI
OPC-VG7-SIU OPC-VG1-SIU (Available soon)
RS485 expansion card OPC-VG7-RS Built-in.
CC-Link interface card OPC-VG7-CCL OPC-VG1-CCL
For synchronous motor driving OPC-VG7-PMPG OPC-VG1-PMPG
PG card OPC-VG7-PMPGo OPC-VG1-PMPGo
UPAC OPC-VG7-UPAC OPC-VG1-UPAC (Available soon)
SX bus interface card OPC-VG7-SX OPC-VG1-SX
PROFIBUS-DP OPC-VG7-PDP OPC-VG1-PDP (Available soon)
DeviceNet OPC-VG7-DEV OPC-VG1-DEV (Available soon)
Synchro. interface MCA-VG7-SN MCA-VG1-SN (Available soon)
F/V converter MCA-VG7-FV MCA-VG1-FV (Available soon)
Dancer controller MCAII-PU MCAII-PU (Available soon)
PG switcher MCAII-VG7-CPG MCAII-VG1-CPG (Available soon)
Braking unit Depends on the capacity Depends on the capacity
(Built-in for 55 kW or less of 200V
series, and for 160 kW or less of
400V series)
Braking resistor Depends on the capacity Depends on the capacity
AC reactor Depends on the capacity Depends on the capacity
DC REACTOR Depends on the capacity Depends on the capacity
(Provided as standard for units of
more than 75 kW)
Ferrite ring for reducing radio noise. ACL-40B, ACL-74B
Zero-phase reactor
KEYPAD panel CBIII-10R-2S Extension cable for extension
extension cable CBIII-10R-1C operation
CBIII-10R-2C CB-ϒS
12-40
12.8 Options
Cahp. 12
Braking resistor Depends on the capacity Depends on the capacity
AC reactor Depends on the capacity Depends on the capacity
DC REACTOR Depends on the capacity Depends on the capacity
(Provided as standard for units of
more than 75 kW)
REPLACEMENT DATA
12-41
12.8.3 Replacing VG3
Name FRENIC5000 VG3 option Alternative FRENIC-VG option
Adder OPCII-VG3-AD
I/V, V/I converter OPCII-VG3-IV
Comparator OPCII-VG3-CP
Isolation converter OPCII-VG3-IA
F/V converter OPCII-VG3-FV OPC-VG1-FV (Available in the
near future)
Synchro. interface OPCII-VG3-SN OPC-VG1-SN (Available in the
near future)
Di interface OPCII-VG3-DI OPC-VG1-DI(DIA, DIB)
AO interface OPCII-VG3-AO OPC-VG1-AIO
T-Link interface card OPCII-VG3-T2 OPC-VG1-TL
OPCII-VG3-TL
Adder MCAII-VG3-AD
I/V, V/I converter MCAII-VG3-IV
Comparator MCAII-VG3-CP
Isolation converter MCAII-VG3-IA
F/V converter MCAII-VG3-FV MCA-VG1-FV (Available in the
near future)
Synchro. interface MCAII-VG5-SN MCA-VG1-SN (Available in the
near future)
Dancer controller MCAII-PU
Relay unit MCAII-RY
Ground fault detection unit MCAII-GFD-1 For the output circuit, the ground
MCAII-GFD-2 fault detection function is included
as standard.
Braking unit Depends on the capacity Depends on the capacity
(Built-in for 55 kW or less of 200V
series, and for 160 kW or less of
400V series)
Braking resistor Depends on the capacity Depends on the capacity
AC reactor Depends on the capacity Depends on the capacity
DC REACTOR Depends on the capacity Depends on the capacity
(Provided as standard for units of
more than 75 kW)
Ferrite ring for reducing radio noise. ACL-10A
Zero-phase reactor
12-42
FRENIC- VG
13
Chapter 13
TROUBLESHOOTING
This chapter describes troubleshooting procedures to be followed when the inverter malfunctions or detects
an alarm or a light alarm condition. In this chapter, first check whether any alarm code or the "light alarm"
indication (l-al) is displayed or not, and then proceed to the troubleshooting items.
Contents
13-1
13.2 Before Proceeding with Troubleshooting
• If any of the protective functions has been activated, first remove the cause. Then, after checking that the all run
commands are set to OFF, release the alarm. If the alarm is released while any run commands are set to ON, the
inverter may supply the power to the motor, running the motor.
Injury may occur.
• Even if the inverter has interrupted power to the motor, if the voltage is applied to the main circuit input terminals
L1/R, L2/S and L3/T, voltage may be output to inverter output terminals U, V, and W.
• Turn OFF the power and wait at least five minutes for inverters with a capacity of 22 kW or below, or at
least ten minutes for inverters with a capacity of 30 kW or above. Make sure that the LED monitor and
charging lamp are turned OFF. Further, make sure, using a multimeter or a similar instrument, that the DC link bus
voltage between the terminals P (+) and N (-) has dropped to the safe level (+25 VDC or below).
Electric shock may occur.
If any problems persist after the above recovery procedure, contact your Fuji Electric representative.
13-2
13.3 If an alarm code appears on the LED monitor
Table 13.1 Abnormal States Detectable ("Heavy Alarm" and "Light Alarm" Objects)
"Heavy "Light
Alarm Retry Alarm sub Detailed error cause * Ref.
Error cause alarm" alarm"
code objects objects objects code * page
dba Braking transistor broken √ -- -- -- -- 13-5
dbh Braking resistor overheated √ -- √ -- -- 13-5
dcf DC fuse blown √ -- -- -- -- 13-5
dfa DC fan locked √ √ -- -- -- 13-6
d0 Excessive positioning deviation √ -- -- -- -- 13-6
For particular
ec PG communication error √ -- -- 0001 to 2000 manufacturers * --
ENABLE circuit (safety stop circuit)
ecf √ √ -- -- -- --
failure
ef Ground fault √ -- -- -- -- 13-6
For particular
er1 Memory error √ -- -- 0001 to 0008 manufacturers * 13-7
0001 Wire break detected
er2 Keypad communications error √ -- -- Wire break detected 13-7
0002 (during keypad
operation)
For particular
er3 CPU error √ -- -- 0001 to 0008 manufacturers * 13-8
See the related
er4 Network error √ √ -- 0001 to 0004 13-8
option manual.
Communications
0001 error (timeout)
er5 RS-485 communications error √ √ -- Communications 13-9
0002 error (transmission
error)
Option mounting
0001 Chap. 13
error
er6 Operation error √ -- -- 0002 Auto-tuning failed 13-10
For particular
0008 manufacturers *
Output wiring fault
0001
TROUBLESHOOTING
during tuning
Speed not arrived
er7 Output wiring fault √ -- -- 0002 during tuning with 13-11
the motor running
For particular
0004 to 0008 manufacturers *
For particular
er8 A/D converter error √ -- -- 0001 to 0004 13-11
manufacturers *
0001 Motor 1 speed not
agreed
Motor 2 speed not
0002 agreed
er9 Speed not agreed √ √ -- 13-12
Motor 3 speed not
0003 agreed
Machine runaway
0004 detected (by H149)
13-3
Table 13.1 Abnormal States Detectable ("Heavy Alarm" and "Light Alarm" Objects) (Continued)
"Heavy "Light
Retry Alarm sub Ref.
Code Name alarm" alarm" Detailed error cause *
objects code * page
objects objects
See the related
era UPAC error √ -- -- 0001 to 0004 --
option manual.
Inter-inverter communications link
erb √ √ -- -- -- 13-13
error
For particular
erh Hardware error √ -- -- 0001 to 1000 13-13
manufacturers *
err Mock alarm √ √ -- -- -- 13-13
et1 PG failure √ -- -- -- -- --
lin Power supply phase loss √ -- -- -- -- 13-14
loc Start delay √ √ -- -- -- 13-14
lu Undervoltage √ -- -- -- -- 13-15
nrb NTC thermistor wire break error √ √ -- -- -- 13-16
For particular
0001 to 0004
manufacturers *
0c Overcurrent √ -- √ Demagnetizing 13-16
0100 limit current for
PMSM
Protection by
0001 to 0008
thermistor
0h1 Heat sink overheat √ -- √ 13-18
For particular
0010 to 0200
manufacturers *
Protection by THR
0h2 External alarm √ √ -- 0001 13-18
signal
Protection by
0001 to 0008
thermistor
0h3 Inverter internal overheat √ -- √ 13-19
For particular
0010
manufacturers *
0h4 Motor overheat √ √ √ -- -- 13-19
0l1 Motor 1 overload √ √ √ -- --
0l2 Motor 2 overload √ √ √ -- -- 13-20
0l3 Motor 3 overload √ √ √ -- --
For particular
0lu Inverter overload √ -- √ 0001 to 0002 13-21
manufacturers *
Loss of one or more
0001
phases
0pl Output phase loss √ -- -- 13-22
Loss of two or more
0002
phases
0s Overspeed √ -- -- -- -- 13-22
For particular
0u Overvoltage √ -- -- 0001 13-23
manufacturers *
Wire break detected
0001 (inverter unit, PA
and PB)
Wire break detected
p9 PG wire break √ -- -- 0002 13-24
(option)
Power shutdown
0003 detected (inverter
unit)
For particular
pbf Charger circuit fault √ -- -- 0001 to 0002 13-25
manufacturers *
13-4
13.3 If an alarm code appears on the LED monitor
(2) The fuse blew due to ground Disconnect the wiring from the output terminals [U], [V] and [W] and
faults that have occurred at perform a Megger test for the inverter and the motor.
the inverter output lines. Î Remove the grounded parts (including replacement of the wires, relay
terminals and motor).
Î Ask your Fuji Electric representative to repair the inverter or the motor.
(3) Miswiring of main circuit Check the wiring.
power lines and output Î Ask your Fuji Electric representative to repair the inverter.
lines.
13-5
[ 4 ] dfa DC fan locked
Problem The DC fan has stopped. (Applicable to the inverters of 45 kW or above (200 V class series) and
those of 75 kW or above (400 V class series))
Possible Causes What to Check and Suggested Measures
(1) The service life of the DC The DC fan has stopped although the main power is ON.
fan has expired or the DC (Check the DC fan state with the cooling fan ON/OFF control disabled with
fan is defective. H06 = 0.)
Î Replace the DC fan.
Î Disable the DC fan locked signal output (treat it as a light alarm) to keep
the inverter running by setting "1" to the hundreds digit of H108 (Light
alarm object definition) to "1" (H108 = 1).
If the DC fan has stopped, replace the fan immediately and revert the
data of H108 to the factory default. Leaving the DC fan stopped causes
an inverter internal overheat trip or a local temperature rise that shortens
the service life of electrolytic capacitors and other electronic devices on
the printed circuit boards in the inverter unit, in the worst case, it results
in a broken inverter unit.
[ 6 ] ef Ground fault
Problem A ground fault current flew from the output terminal of the inverter.
13-6
13.3 If an alarm code appears on the LED monitor
from being mounted, lifting Î Change the wiring layout inside the unit so that the front cover can be
the keypad. mounted firmly.
[Sub code: 0001]
(3) Inverter affected by strong Check if appropriate noise control measures have been implemented (e.g.,
electrical noise. correct grounding and routing of communication cables and main circuit
[Sub code: 0002] wires).
Î Implement noise control measures.
(4) A keypad failure occurred. Replace the keypad with another one and check whether a keypad
communications error (er2 ) occurs.
Î Replace the keypad.
(5) A keypad designed for any Check whether the connected keypad is a multi-function keypad designed
other series of inverters is for FRENIC-Mini/-Eco/-Multi/-MEGA/-Lift.
connected. Î Replace the keypad with the one designed for the FRENIC-VG.
13-7
[ 9 ] er3 CPU error
Problem A CPU error (e.g. erratic CPU operation) occurred.
13-8
13.3 If an alarm code appears on the LED monitor
error detection time (H38) Î Change the settings of host equipment software or disable the
has been set, no-response error detection (H38 = 0).
communication is not
performed within the
specified cycle.
[Sub code: 0001]
(3) The host equipment did not Check the host equipment (e.g., PLCs and host computers).
operate due to defective Î Remove the cause of the equipment error.
software, settings, or
defective hardware.
[Sub code: 0002]
13-9
Possible Causes What to Check and Suggested Measures
(4) The RS-485 converter did Check the RS-485 converter (e.g., check for poor contact or incorrect
not operate due to incorrect connections).
connections and settings, or Î Change the various RS-485 converter settings, reconnect the wires, or
defective hardware. replace hardware with recommended devices as appropriate.
(5) Broken communications Check the continuity of the cables, contacts and connections.
cable or poor contact. Î Replace the cable.
(6) Inverter affected by strong Check if appropriate noise control measures have been implemented (e.g.,
electrical noise. correct grounding and routing of communications cables and main circuit
wires).
Check if decreasing the baud rate (H34) down to 2400 bps causes no alarm.
Î Implement noise control measures.
Î Implement noise reduction measures on the host side.
Î Replace the RS-485 converter with a recommended insulated one.
Î Keep the inverter running, using any proper communications error
processing (H32).
(7) Terminating resistor not Check that the inverter serves as a terminating device in the network.
properly configured. Î Configure the terminating resistor switch (SW4) for RS-485
communication correctly. (To use the inverter as a terminating device,
turn the switch to the ON position.)
(8) Response interval does not Check whether the specified response interval (H39) matches the
match the send/receive specification of the actual converter.
switching time of the Î Match the response interval (H39) with the specification of the
RS-232C−RS-485 converter.
converter.
13-10
13.3 If an alarm code appears on the LED monitor
13-11
[ 15 ] er9 Speed mismatch
Problem An excessive deviation has occurred between the speed command and the detected speed.
13-12
13.3 If an alarm code appears on the LED monitor
13-13
[ 19 ] lin Power supply phase loss
Problem Input phase loss occurred, or interphase voltage unbalance rate was large.
13-14
13.3 If an alarm code appears on the LED monitor
[ 21 ] lu Undervoltage
Problem DC link bus voltage has dropped below the undervoltage detection level.
to the same power supply Î Reconsider the power supply system configuration.
has required a large starting
current, causing a temporary
voltage drop.
(6) Insufficient capacity of the Measure the output current.
power supply transformer Î Reduce the load.
increases load, causing a Î Reconsider the capacity of the power supply transformer.
voltage drop.
13-15
Possible Causes What to Check and Suggested Measures
(7) No power is supplied to the Measure the input voltage of the auxiliary power supply.
auxiliary control power Î Insert various circuit breakers or magnetic contactor (MC).
input terminals R0 and T0. Î Check for voltage drop, connection failure, poor contact and other
Fan power supply switching problems, then take measures against them.
connectors CN W and CN R
are set as follows.
CN W (white): [FAN]
position
CN R (red): [NC]
position
(Refer to Chapter 3, Section
3.3.3.7 "Switching
connectors.")
[ 23 ] 0c Overcurrent
Problem The inverter momentary output current exceeded the overcurrent level.
13-16
13.3 If an alarm code appears on the LED monitor
13-17
[ 24 ] 0h1 Heat sink overheat
Problem Temperature around heat sink has risen abnormally.
13-18
13.3 If an alarm code appears on the LED monitor
used.
(7) NTC thermistor model Check the NTC thermistor model (characteristics).
(characteristics) improper. Î Use the NTC thermistor incorporated in a motor exclusive to vector
control.
Under V/f control Check whether decreasing the torque boost (function code P35, A55, A155)
(8) Excessive torque boost does not stall the motor.
specified. (P35, A55, A155) Î If no stall occurs, decrease the data of P35, A55 or A155.
Under V/f control Check whether the motor rated speed (F04, A05, A105) and the rated
(9) The V/f pattern did not voltage (F05, A04, A104) match the values on the motor's nameplate.
match the motor. Î Match the function code data with the values on the motor's nameplate.
13-19
Possible Causes What to Check and Suggested Measures
(10)Incorrect setting of function Although no PTC thermistor is used, the thermistor mode is enabled
code data. (function code P30, A31, A131).
Î Set the data of P30, A31 or A131 to "0" (Disable).
(11) The input voltage of the Check the input voltage of the motor cooling fan.
motor cooling fan is out of Î Review the power supply system.
the range of the
specification.
(12)The air passage of the motor Check the air passage of the motor cooling fan.
cooling fan is clogged. Î Clear the clog.
(For the cleaning procedure, contact your Fuji Electric representative.)
(13)Mismatch of motor For exclusive motors for the FRENIC-VG: Check whether the data of
parameters function code P02 matches the connected motor.
Î Correct the data of P02.
For other motors:
Î Perform auto-tuning.
13-20
13.3 If an alarm code appears on the LED monitor
13-21
Possible Causes What to Check and Suggested Measures
(12) The magnetic pole position Check the magnetic pole position.
of the permanent magnet Î Adjust the magnetic pole position (o10, A60, A160).
synchronous motor (Refer to Chapter 3, Section 3.5.3.3 "Vector control for PMSM with
(PMSM) is out of place. speed sensor and magnetic pole position sensor," Adjusting the
magnetic pole position.")
[ 31 ] 05 Overspeed
Problem The motor rotates in an excessive speed (when Motor speed ≥ Maximum speed setting ×
H90÷100)
Possible Causes What to Check and Suggested Measures
Under vector control Check the maximum speed setting (function code F03, A06, A106).
with/without speed sensor Î Modify the data of F03, A06 or A106 in accordance with the machinery.
(1) Incorrect setting of function Check the setting of the speed limiter (F76 to F78).
code data. Î Enable the speed limiter (F76 to F78).
Under vector control Check whether the actual speed overshoots the commanded one in higher
with/without speed sensor speed operation.
(2) Insufficient gain of the Î Increase the ASR gain (F61).
speed controller (ASR). (Depending on the situations, reconsider the setting of the filter
constants or the integral time.)
Under vector control Check the setting of the overspeed alarm detection level (H90, Factory
with/without speed sensor default 120%).
(3) The overspeed alarm Î Set the data of H90, taking into account the maximum allowable speed
detection level is not for the machinery.
appropriate.
Under vector control with speed Check whether appropriate noise control measures have been implemented
sensor (e.g., correct grounding and routing of signal wires and main circuit wires).
(4) Noises superimposed on the Î Implement noise control measures. For details, refer to the FRENIC-VG
PG wire. User's Manual, "Appendix A."
Under vector control Check whether the droop gain is appropriate.
with/without speed sensor Î Decrease the droop gain (H28).
(5) Droop gain too large.
13-22
13.3 If an alarm code appears on the LED monitor
[ 32 ] 0u Overvoltage
Problem The DC link bus voltage exceeded the overvoltage detection level.
13-23
Possible Causes What to Check and Suggested Measures
(6) Malfunction caused by Check if the DC link bus voltage was below the protective level when the
noise. overvoltage alarm occurred.
Î Implement noise control measures. For details, refer to the FRENIC-VG
User's Manual, "Appendix A."
Î Enable the auto-reset (H04).
Î Connect a surge absorber to magnetic contactor's coils or other
solenoids (if any) causing noise.
(7) The inverter output lines Disconnect the wiring from the inverter output terminals ([U], [V] and [W])
were short-circuited. and measure the interphase resistance of the motor wiring. Check if the
resistance is too low.
Î Remove the short-circuited part (including replacement of the wires,
relay terminals and motor).
(8) Wrong connection of the Check the connection.
braking resistor. Î Correct the connection.
(9) Large, rapid decrease of the Check whether the inverter runs at the time of rapid decrease of the load.
load. Î Consider the use of a braking resistor or PWM converter (RHC-C).
[ 33 ] p9 PG wire break
Problem The pulse generator (PG) wire has been broken somewhere in the circuit.
13-24
13.3 If an alarm code appears on the LED monitor
Chap. 13
TROUBLESHOOTING
13-25
13.4 If the "Light Alarm" Indication (l-al) Appears on the
LED Monitor
If the inverter detects a minor abnormal state "light alarm," it can continue the current operation without
tripping while displaying the "light alarm" indication l-al on the LED monitor. In addition to the
indication l-al, the inverter blinks the KEYPAD CONTROL LED and outputs the "light alarm" signal
L-ALM to a general-purpose digital output terminal to alert the peripheral equipment to the occurrence of a
light alarm. (To use the L-ALM, it is necessary to assign the signal to any of the digital output terminals by
setting any of function codes E15 through E19 to "57.")
Function codes H106 through H110 specify which alarms should be categorized as "light alarm." The
available "light alarm" codes are check-marked in the "Light alarm" object column in Table 13.1.
For the "light alarm" factors and the alarm removal procedure, refer to Chapter 3, Section 3.4.3.5
"Monitoring light alarms."
13-26
13.5 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor
below the starting or stop Î Set the reference speed at the same or higher than the starting speed
speed. (F23).
Î Reconsider the starting speed (F23), and if necessary, change it to the
lower value.
Î Inspect the external speed command potentiometers, signal converters,
switches and relay contacts. Replace any ones that are faulty.
Î Connect the external circuit wires to terminals [13], [12], [11], [Ai1] and
[Ai2] correctly.
13-27
Possible Causes What to Check and Suggested Measures
(6) A run command with higher Referring to the run command block diagram given in the FRENIC-VG
priority than the one User's Manual, Chapter 4, check the higher priority run command using
attempted was active. Menu #2 "DATA CHECK" and Menu #4 "I/O CHECK" with the keypad.
Î Correct the wrong setting of function codes (e.g., cancel the higher
priority run command).
Î Correct wrong setting of function code H30 (Communications link
function, Mode selection) or cancel the higher priority run command.
(7) The speed limiter settings Check the data of function codes F76 (Speed limiter mode), F77 and F78
were made incorrectly. (Speed limiter levels 1 and 2).
Î Correct the data of F76 through F78.
(8) The coast-to-stop command Check the data of function codes E01 through E09 and the input signal
was effective. status of X terminals, using Menu #4 "I/O CHECK" on the keypad.
Î Release the coast-to-stop command setting.
Check the input signal status of terminal [EN], using Menu #4 "I/O
CHECK" on the keypad.
Î Short-circuit the terminal [EN] with terminal [PS].
(9) No input on [EN1] or Check the input status of the EN terminal, using Menu #4 "I/O CHECK" on
[EN2]. the keypad.
Î Short-circuit each of [EN1] and [EN2] with [PS]. (Refer to Chapter 3,
Section 3.3.3.8 "Detailed functions of control circuit terminals."
(10) Broken wires, incorrect Check the wiring and the motor. (Measure the output current).
connection or poor contact Î Repair the wires to the motor, or replace them.
with the motor. Or the motor Î Repair the motor or replace it.
defective.
(11) Overload Measure the output current.
Î Reduce the load (In winter, the load tends to increase.)
Î Increase the inverter and motor capacities.
Check whether any mechanical brake is activated.
Î Release the mechanical brake, if any.
(12) Torque generated by the Check that the motor switching signal (selecting motor 1, 2 or 3) is correct
motor was insufficient. using Menu #4 "I/O CHECK" on the keypad and that the data of function
codes matches each motor.
Î Correct the motor switching signal.
Î Modify the function code data to match the connected motor.
Under V/f control Check whether the reference speed is below the slip-compensated speed of
(13) Torque generated by the the motor (Function codes P10 and P11 for M1, A12 and A13 for M2, and
motor was insufficient. A112 and A113 for M3).
Î Change the reference speed so that it becomes higher than the
slip-compensated speed of the motor.
Check whether increasing the toque boost (Function code P35, A55, A155)
starts rotating the motor.
Î Increase the data of P35, A55 or A155.
Check the data of function code F04, A05 or A105.
Î Change the V/f pattern setting to match each motor.
(14) Wrong connection or poor Check the wiring between the main circuit terminals P1 and P(+).
contact of DC reactor Inverters of 55 kW in LD mode and inverters of 75 kW or above come with
(DCR) a DCR as standard. Without connection of a DCR, these inverters cannot
run.
Î Connect a jumper bar or DCR correctly. Repair or replace wires to the
DCR.
13-28
13.5 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor
(1) The setting of the maximum Check the data of function code F03, A06 or A106 (Maximum speed).
speed was too low. Î Modify the data of F03, A06 or A106 to the appropriate value.
(2) The setting of the speed Check the setting of the speed limiter (F76 to F78).
limiter was too low. Î Modify the data of F76 to F78 to the appropriate value.
(3) The reference speed (analog Check whether the reference speed has been entered correctly, using Menu
setting) did not change. #4 "I/O CHECK" on the keypad.
Î Increase the reference speed.
Î Inspect the external speed command potentiometers, signal converters,
switches, and relay contacts. Replace any ones that are faulty.
Î Connect the external circuit wires to terminals [13], [12], [11], [Ai1] and
[Ai2] correctly.
13-29
Possible Causes What to Check and Suggested Measures
(4) The external circuit wiring Check whether the reference speed has been entered correctly, using Menu
to terminals [X1] to [X9] or #4 "I/O CHECK" on the keypad.
signal assignment to those Î Connect the external circuit wires to terminals [X1] through [X9].
terminals is wrong. Î Correct the data of E01 to E14.
Î Correct the data of C05 to C21 (Multistep speed settings).
(5) A reference speed (e.g., Referring to the speed command block diagram given in the FRENIC-VG
multistep speed or via User's Manual, Chapter 4, check the data of the relevant function codes and
communications link) with what speed commands are being received, using Menu #2 "DATA CHECK"
higher priority than the one and Menu #4 "I/O CHECK" with the keypad.
attempted was active and Î Correct any incorrect data of function codes (e.g. cancel the higher
the reference speed was too priority reference speed).
low.
(6) The acceleration or Check the settings of the acceleration time and deceleration time (function
deceleration time was too codes F07, F08, C35, C36, C46, C47, C56, C57, C66 and C67).
long or too short. Î Change the acceleration/deceleration time to match the load.
(7) Overload. Measure the output current.
Î Reduce the load.
Check whether any mechanical brake is activated.
Î Release the mechanical brake.
Under V/f control If auto-torque boost (Function code P35, A55, A155) is enabled, check
(8) Function code settings do whether the data of P03, P04, P06, P07 and P08 for M1, A02, A03, A08,
not agree with the motor A09 and A10 for M2, A102, A103, A108, A109 and A110 for M3 matches
characteristics. the parameters of the motor.
Î Perform auto-tuning of the inverter for the motor to be used.
Under V/f control Decrease the value of the torque boost (Function code P35, A55, A155),
(9) The output frequency does then run the motor again and check if the speed increases.
not increase due to the Î Adjust the value of the torque boost (P35, A55, A155).
current limiter operation. Check the data of function codes F04, A05 and A105 to ensure that the V/f
pattern setting is right.
Î Match the V/f pattern setting with the motor ratings.
(10) The motor speed does not Check whether the data of torque limiter related function codes F40 through
increase due to the torque F45 is correctly configured and the TL2/TL1 terminal command ("Select
limiter operation. torque limiter level") is correct.
Î Correct the data of F44 or F45 or enter the F40-CCL terminal command
("Cancel F40 (Torque limiter mode 1)").
(11) Incorrect settings of bias Check the data of function codes F17, F18 and E53 to E60.
and gain for analog input. Î Correct the bias and gain settings.
(12) The reference speed did not Check whether modifying the reference speed setting from the keypad
change. (Keypad operation) changes the reference speed.
Î Modify the reference speed setting by pressing the [↑] and [↓] keys.
Under vector control with speed Check the wiring between the PG and the inverter for the phase sequence,
sensor wire breaks, shielding and twisting.
(13) Wrong wiring of the PG. Î Correct the wiring.
Under vector control with speed Check the phase sequence (U, V, and W) of the main circuit wires between
sensor the inverter and the motor.
(14) Wrong wiring between the Î Connect the inverter output terminals U, V, and W to the motor input
inverter and the motor. terminals U, V, and W, respectively.
13-30
13.5 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor
13-31
Possible Causes What to Check and Suggested Measures
(5) The machinery is hunting Once disable all the automatic control systems (speed control, auto torque
due to vibration caused by boost, current limiter, torque limiter and droop control), then check that the
low rigidity of the load. Or motor vibration comes to a stop.
the current is irregularly Î Under vector control with/without speed sensor, readjust the speed
oscillating due to special control system. (F61 through F66, C40 through C45, C50 through C55)
motor parameters. Î Disable the automatic control system(s) causing the vibration.
(6) Function code settings do For exclusive motors for the FRENIC-VG: Check whether the setting of
not agree with the motor function code P02 matches the specification of the connected motor.
characteristics. Î Correct the data of P02.
For other motors:
Î Perform auto-tuning.
(7) Load is fluctuating. Under vector control with/without speed sensor
Check whether automatic speed regulator (ASR) is properly configured.
(F61 through F66, C40 through C45, C50 through C55)
Î Readjust the ASR setting.
[ 5 ] Grating sound is heard from the motor or the motor sound fluctuates.
Possible Causes What to Check and Suggested Measures
(1) The specified carrier Check the data of function code F26 (Motor sound (Carrier frequency)).
frequency is too low. Î Increase the data of F26.
(2) The surrounding Measure the temperature inside the panel where the inverter is mounted.
temperature of the inverter Î If it is over 40°C, lower it by improving the ventilation.
was too high. Î Lower the temperature of the inverter by reducing the load.
(3) Resonance with the load. Check the machinery mounting accuracy or check whether there is
resonance with the mounting base.
Î Disconnect the motor from the machinery and run it alone to find where
the resonance comes from. Upon locating the cause, improve the
characteristics of the source of the resonance.
Î Adjust the jump speed (C01 through C04) to avoid continuous running
in the frequency range causing resonance.
Î Specify the observer (H47 through H52, H125 through H127) to
suppress vibration. (Depending on the characteristics of the load, this
may take no effect.)
Î Decrease the P gain of the auto speed regulator (ASR). (F61, C40, C50,
C60)
[ 6 ] The motor does not accelerate or decelerate within the specified time.
Possible Causes What to Check and Suggested Measures
(1) The inverter runs the motor Check the data of function codes F67 through F70 (S-curve acceleration/
with S-curve acceleration/ deceleration pattern).
deceleration. Î Select the linear pattern (F67 through F70 = 0).
Î Decrease the acceleration/deceleration time (F07, F08, C46, C47, C56,
C57, C66, C67).
Under V/f control Check whether the acceleration time and torque boost are properly
(2) The current limiting specified.
operation prevented the Î Increase the data of F07, C35, C46, C56 or C66 (acceleration time).
output frequency from Î Decrease the torque boost (P35, A55, A155) and restart the inverter to
increasing (during check that the speed increases.
acceleration).
13-32
13.5 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor
[ 7 ] The motor does not restart even after the power recovers from a
momentary power failure.
Possible Causes What to Check and Suggested Measures
(1) The data of function code Check if an undervoltage trip (lu ) occurs.
F14 is either "0," "1," or "2." Î Change the data of F14 (Restart mode after momentary power failure,
Mode selection) to "3," "4," or "5."
(2) The run command remains Check the input signal with Menu #4 "I/O CHECK" using the keypad.
Chap. 13
OFF even after the power Î Check the power recovery sequence with an external circuit. If
has been restored. necessary, consider the use of a relay that can keep the run command
ON.
In 3-wire operation, the power to the control printed circuit board (control
TROUBLESHOOTING
PCB) has been shut down once because of a long momentary power failure
time, or the HOLD signal ("Enable 3-wire operation") has been turned OFF
once.
Î Change the design or the setting so that a run command can be issued
again within 2 seconds after the power has been restored.
13-33
[ 8 ] The motor abnormally heats up.
Possible Causes What to Check and Suggested Measures
(1) Airflow volume of the Visually check whether the cooling fan rotates normally.
motor's cooling fan Î Ask your Fuji Electric representative to repair the motor's cooling fan.
decreased due to the service
life expired or failure
Under V/f control Check whether decreasing the torque boost (P35, A55, A155) decreases the
(2) Excessive torque boost output current but does not stall the motor.
specified. Î If no stall occurs, decrease the torque boost (P35, A55, A155).
Under V/f control Check the running speed of the inverter.
(3) Continuous running in Î Change the speed setting or replace the motor with an exclusive motor
extremely slow speed. for inverters (motor with separately powered cooling fan).
(4) Overload. Measure the inverter output current.
Î Reduce the load.
Î Increase the inverter capacity and motor capacity.
Under vector control For exclusive motors for the FRENIC-VG: Check whether the setting of
with/without speed sensor function code P02 matches the connected motor.
(5) Function code settings do Î Correct the data of P02.
not agree with the motor For other motors:
characteristics. Î Perform auto-tuning.
(6) Motor defective. Check whether the inverter output voltages (U, V and W) are well-balanced.
Î Repair or replace the motor.
13-34
13.5 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor
relay area as assigned. Î Investigate writing into the I/O relay area.
13-35
[ 13 ] When the SX-bus communications option is in use, neither a run
command nor a speed command takes effect.
Possible Causes What to Check and Suggested Measures
(1) Incorrect setting of the Check whether the setting of the communications link operation is correct
communications link (H30).
operation (H30). Î Correct the data of H30.
(2) Terminal command LE is Check the status of the X terminal to which the LE command ("Enable
assigned to an X terminal, communications link") is assigned.
but the terminal is OFF. Î Turn the corresponding X terminal ON.
(3) Incorrect setting of the Check whether the transmission format selected by U11 is identical with the
transmission format (U11). one selected in the system configuration definition.
Î Correct the setting of the transmission format.
(4) Incorrect setting of the link Check the current setting of the link number (that should be configured in
number. hexadecimal).
Î Review the function code list.
(5) Data not written to the I/O Check the data in application programs, using the SX loader.
relay area as assigned. Î Investigate writing into the I/O memory area.
13-36
13.5 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor
Chap. 13
TROUBLESHOOTING
13-37
13.5.2 Problems with inverter settings
[ 1 ] Nothing appears on the monitors.
Possible Causes What to Check and Suggested Measures
(1) No power (neither main Check the input voltage and interphase voltage unbalance.
power nor auxiliary control Î Turn ON a molded case circuit breaker (MCCB), a residual-current-
power) supplied to the operated protective device (RCD)/earth leakage circuit breaker (ELCB)
inverter. (with overcurrent protection) or a magnetic contactor (MC).
Î Check for voltage drop, phase loss, poor connections, or poor contacts
and fix them if necessary.
(2) The power for the control Check if the jumper bar has been removed from terminals P1 and P(+) or if
PCB did not reach a there is a poor contact between the jumper bar and those terminals.
sufficiently high level. Î Mount a jumper bar or a DC reactor between terminals P1 and
P(+). For poor contact, tighten up the screws.
(3) The keypad was not Check whether the keypad is properly connected to the inverter.
properly connected to the Î Remove the keypad, put it back, and see whether the problem recurs.
inverter. Î Replace the keypad with another one and check whether the problem
recurs.
When running the inverter remotely, ensure that the extension cable is
securely connected both to the keypad and to the inverter.
Î Disconnect the cable, reconnect it, and see whether the problem recurs.
Î Replace the keypad with another one and check whether the problem
per recurs.
13-38
13.5 If Neither an Alarm Code Nor "Light Alarm" Indication (l-al) Appears on the LED Monitor
(4) The "Full save function" Check that the "Full save function" was executed (H02 = 1).
(H02) was not executed. Î If data of function codes is changed via the communications link,
execute the "Full save function"; otherwise, turning the power OFF
loses the changed data.
(5) The data of function code Either one of the FWD and REV terminal commands is turned ON.
F02 cannot be changed. Î Turn OFF both FWD and REV.
13-39
Appendices
Contents
App.
Phenomenon If an inverter operates, pressure sensors may malfunction.
Probable cause Noise may penetrate through a grounding wire into the signal line.
Countermeasures It is effective to install a noise filter on the power supply side of the inverter or
to separate the control circuit wirings from the I/O wires and grounding wires.
[4] Effect on position detectors (pulse encoders)
Phenomenon If an inverter operates, pulse encoders may cause a malfunction that shifts the
stop position of a machine.
Probable cause Erroneous pulses are liable to occur when the signal lines of the PG and power
lines are bundled together.
Countermeasures The influence of induction noise and radiation noise can be reduced by
separating the PG signal lines and power lines. Providing noise filters at the
input and output terminals is also an effective measure.
[5] Effect on proximity switches
Phenomenon If an inverter operates, proximity switches (capacitance-type) may malfunction.
Probable cause The capacitance-type proximity switches may provide inferior noise immunity.
Countermeasures It is effective to connect a filter to the input terminals of the inverter or
implement grounding wiring with a capacitor on the 0 V side of the proximity
switches. The proximity switches can be replaced with superior noise immunity
types such as magnetic types.
A-1
A.2 Noise
This section gives a summary of noises generated in inverters and their effects on devices subject to
noise.
A-2
App. A Advantageous Use of Inverters (Notes on electrical noise)
App.
Figure A.3 Conduction Noise
A-3
Figure A.5 Electrostatic Induced Noise
A-4
App. A Advantageous Use of Inverters (Notes on electrical noise)
App.
Use shielded cable in
Y Y
main circuit
Use metal conduit pipe Y Y Y
Appropriate arrangement
Control Y Y Y
of devices in panel
panel
Metal control panel Y Y Y
A-5
What follows is noise prevention measures for the inverter drive configuration.
(1) Wiring and grounding
As shown in Figure A.7, separate the main circuit wiring from control circuit wiring as far as
possible regardless of being located inside or outside the system control panel containing an inverter.
Use shielded wires and twisted shielded wires that will block out extraneous noises, and minimize
the wiring distance. Also avoid bundled wiring of the main circuit and control circuit or parallel
wiring.
Control
circuit wiring
For the main circuit wiring, use a metal conduit pipe and connect its wires to the ground to prevent
noise propagation (refer to Figure A.8).
The shield (braided wire) of a shielded wire, in principle, should be connected to the base (common)
side of the signal line at only one point to avoid the loop formation resulting from a multi-point
connection (refer to Figure A.9).
The grounding is effective not only to reduce the risk of electrical shocks due to leakage current, but
also to block noise penetration and radiation. Corresponding to the main circuit voltage, the
grounding work should be Class C (300 to 600 VAC, grounding resistance: 10Ω or less) and Class D
(300 VAC or less, grounding resistance: 100Ω or less). Each ground wire is to be provided with its
own ground or separately wired to a grounding point.
Connection terminals
Inverter Inverter
(Common) (Common)
a) When communication b) When communication
terminals are not used terminals are used
Figure A.8 Grounding of Metal Conduit Pipe Figure A.9 Treatment of Braided Wire of
Shielded Wire
A-6
App. A Advantageous Use of Inverters (Notes on electrical noise)
Power Power
supply supply
Power supply
App.
terminals of the signal circuit in parallel.
2) Increase the circuit impedance for noise by inserting choke coils in series in the signal circuit or
passing signal lines through ferrite core beads. It is also effective to widen the signal base lines (0
V line) or grounding lines.
(5) Other
The level of generating/propagating noise will change with the carrier frequency of the inverter. The
higher the carrier frequency, the higher the noise level.
In an inverter whose carrier frequency can be changed, lowering the carrier frequency can reduce the
generation of electrical noise and result in a good balance with the audible noise of the motor under
driving conditions.
A-7
[3] Noise prevention examples
Table A.2 lists examples of the measures to prevent noise generated by a running inverter.
Table A.2 Examples of Noise Prevention Measures
Target
No. Phenomena Noise prevention measures
device Notes
1 AM When operating an inverter, 1) Install an LC filter at the 1) The radiation
radio noise enters into an AM power supply side of the noise of the wiring
radio broadcast (500 to 1500 inverter. (In some cases, a can be reduced.
kHz). capacitive filter may be
used as a simple method.)
2) Install a metal conduit
wiring between the motor 2) The conduction
and inverter. noise to the power
supply side can be
reduced.
Note: Sufficient
Input
LC filter
improvement may
<Possible cause> not be expected in
The AM radio may receive narrow regions such
noise radiated from wires at as between
the power supply and output mountains.
sides of the inverter.
Note: Minimize the distance
between the input LC filter and
inverter as short as possible
(within 1 m).
2 AM When operating an inverter, 1) Install inductive filters at 1) The radiation
radio noise enters into an AM radio the input and output sides noise of the wiring
broadcast (500 to 1500 kHz). of the inverter. can be reduced.
Input Output
LC filter LC filter
A-8
App. A Advantageous Use of Inverters (Notes on electrical noise)
Target
No. Phenomena Noise prevention measures
device Notes
3 Tele- When driving a ventilation 1) Connect the ground 1) The effect of the
phone fan with an inverter, noise terminals of the motors in inductive filter
(in a enters a telephone in a private a common connection. and LC filter may
common residence at a distance of Return to the inverter not be expected
private 40m. panel, and insert a 1 μF because of sound
residence capacitor between the frequency
at a input terminal of the component.
distance inverter and ground. 2) In the case of a
of 40 m) V-connection
power supply
transformer in a
200V system, it is
necessary to
connect
capacitors as
shown in the
<Possible cause> following figure,
A high-frequency leakage because of
current from the inverter and different
motor flowed to grounded potentials to
part of the telephone cable ground.
shield. During the current's
return trip, it flowed through
a grounded pole transformer,
and noise entered the
telephone by electrostatic
induction.
App.
4 Photo- A photoelectric relay 1) As a temporary measure, 1) The wiring is
electric malfunctioned when the Insert a 0.1 μF capacitor separated by more
relay inverter runs the motor. between the 0 V terminal than 30 cm.
[The inverter and motor are of the power supply 2) When separation
installed in the same place circuit in the detection is impossible,
(for overhead traveling)] unit of the overhead signals can be
photoelectric relay and the received and sent
overhead frame. with dry contacts
etc.
3) Do not wire
low-current signal
Overhead
panel lines and power
lines in parallel.
2) As a permanent measure,
move the 24 V power
supply from the ground to
<Possible cause> the overhead unit so that
It is considered that induction signals are sent to the
noise entered the ground side with relay
photoelectric relay since the contacts in the ceiling part.
inverter's input power supply
line and the photoelectric
relay's wiring are in parallel
separated by approximately
25 mm over a distance of 30
to 40 m. Due to conditions of
the installation, these lines
cannot be separated.
A-9
Table A.2 Continued
Target
No. Phenomena Noise prevention measures
device Notes
5 Photo- A photoelectric relay 1) Insert a 0.1 μF capacitor 1) If a low-current
electric malfunctioned when the between the output circuit at the
relay inverter was operated. common terminal of the malfunctioning
amplifier of the side is observed,
photoelectric relay and the measures
the frame. may be simple
and economical.
<Possible cause>
Although the inverter and
photoelectric relay are
separated by a sufficient
distance but the power
supplies share a common
connection, it is considered
that conduction noise entered
through the power supply line
into the photoelectric relay.
6 Prox- A proximity switch 1) Install an LC filter at the 1) Noise generated
imity malfunctioned. output side of the inverter. in the inverter
switch 2) Install a capacitive filter can be reduced.
(capaci- at the input side of the 2) The switch is
tance inverter. superseded by a
type) 3) Ground the 0 V (common proximity switch
mode) line of the DC of superior noise
power supply of the immunity (such
proximity switch through as a magnetic
<Possible cause> a capacitor to the box type).
It is considered that the body of the machine.
capacitance type proximity
switch is susceptible to
conduction and radiation
noise because of its low Output
LC filter
noise immunity.
A-10
App. A Advantageous Use of Inverters (Notes on electrical noise)
Target
No. Phenomena Noise prevention measures
device Notes
7 Pressure A pressure sensor 1) Install an LC filter on 1) The shielded parts
sensor malfunctioned. the input side of the of shield wires for
inverter. sensor signals are
2) Connect the shield of connected to a
the shielded wire of the common point in
pressure sensor to the 0 the system.
V line (common mode) 2) Conduction noise
of the pressure sensor, from the inverter
changing the original can be reduced.
connection.
<Possible cause>
The pressure sensor may
malfunction due to noise that
came from the box body Input LC filter
through the shielded wire.
App.
noise at the
output side of the
inverter can be
<Possible cause> reduced.
Erroneous pulses may be
outputted by induction noise
since the power line of the
motor and the signal line of
the PG are bundled together.
9 Program The PLC program 1) Install a capacitive filter 1) Total conduction
mable malfunctions. and an LC filter on the noise and
logic input side of the inverter. induction noise in
controller 2) Install an LC filter on the the electric line
(PLC) output side of the inverter. can be reduced.
3) Lower the carrier
frequency of the inverter.
A-11
App. B Japanese Guideline for Suppressing Harmonics by
Customers Receiving High Voltage or Special High
Voltage
- Disclaimer: This document provides you with a translated summary of the Guideline of the Ministry of
Economy, Trade and Industry. It is intended to apply to the domestic market only. It is only for reference
for the foreign market. -
Agency of Natural Resource and Energy of Japan published the following two guidelines for
suppressing harmonic noise in September 1994.
(1) Guideline for suppressing harmonics in home electric and general-purpose appliances
(2) Guideline for suppressing harmonics by customers receiving high voltage or special high voltage
Assuming that electronic devices generating high harmonics will be increasing, these guidelines are
to establish regulations for preventing high frequency noise interference on devices sharing the
power source. These guidelines should be applied to all devices that are used on the commercial
power lines and generate harmonic current. This section gives a description limited to
general-purpose inverters.
[2] Guideline for suppressing harmonics by customers receiving high voltage or special
high voltage
Unlike other guidelines, this guideline is not applied to the equipment itself such as a
general-purpose inverter, but is applied to each large-scale electric power consumer for total amount
of harmonics. The consumer should calculate the harmonics generated from each piece of equipment
currently used on the power source transformed and fed from the high or special high voltage source.
(1) Scope of regulation
In principle, the guideline applies to the customers that meet the following two conditions:
- The customer receives high voltage or special high voltage.
- The "equivalent capacity" of the converter load exceeds the standard value for the receiving
voltage (50 kVA at a receiving voltage of 6.6 kV).
Appendix B.2 [1] "Calculation of equivalent capacity (Pi)" gives you some supplemental
information with regard to estimation for the equivalent capacity of an inverter according to the
guideline.
A-12
App. B Japanese Guideline for Suppressing Harmonics for Customers Receiving High Voltage or Special High Voltage
(2) Regulation
The level (calculated value) of the harmonic current that flows from the customer's receiving point
out to the system is subjected to the regulation. The regulation value is proportional to the contract
demand. The regulation values specified in the guideline are shown in Table B.1.
Appendix B.2 gives you some supplemental information with regard to estimation for the equivalent
capacity of the inverter for compliance to "Japanese guideline for suppressing harmonics by
customers receiving high voltage or special high voltage."
Table B.1 Upper Limits of Harmonic Outflow Current per kW of Contract Demand (mA/kW)
App.
The equivalent capacity (Pi) may be calculated using the equation of (input rated capacity) x
(conversion factor). However, catalogs of conventional inverters do not contain input rated
capacities, so a description of the input rated capacity is shown below:
(1) "Inverter rated capacity" corresponding to "Pi"
- In the guideline, the conversion factor of a 6-pulse converter is used as reference conversion
factor 1. It is, therefore, necessary to express the rated input capacity of inverters in a value
including harmonic component current equivalent to conversion factor 1.
- Calculate the input fundamental current I1 from the kW rating and efficiency of the load motor, as
well as the efficiency of the inverter. Then, calculate the input rated capacity as shown below:
For selection of capacity for the peripheral equipment, refer to the catalogs or technical
documents issued from their manufacturers.
A-13
Table B.2 "Input Rated Capacities" of General-purpose Inverters Determined
by the Applicable Motor Ratings
Applicable motor
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5
rating (kW)
Pi 200 V 0.57 0.97 1.95 2.81 4.61 6.77 9.07 13.1 17.6 21.8
(kVA) 400 V 0.57 0.97 1.95 2.81 4.61 6.77 9.07 13.1 17.6 21.8
Applicable motor
22 30 37 45 55 75 90 110 132 160
rating (kW)
Applicable motor
200 220 250 280 315 355 400 450 500 630
rating (kW)
Pi 200 V
(kVA) 400 V 229 252 286 319 359 405 456 512 570 718
A-14
App. B Japanese Guideline for Suppressing Harmonics for Customers Receiving High Voltage or Special High Voltage
Applicable motor
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5
rating (kW)
Input 200 V 1.62 2.74 5.50 7.92 13.0 19.1 25.6 36.9 49.8 61.4
fundamental
current (A) 400 V 0.81 1.37 2.75 3.96 6.50 9.55 12.8 18.5 24.9 30.7
6.6 kV converted
49 83 167 240 394 579 776 1121 1509 1860
value (mA)
Applicable motor
22 30 37 45 55 75 90 110 132 160
rating (kW)
Input 200 V 73.1 98.0 121 147 180 245 293 357
fundamental
current (A) 400 V 36.6 49.0 60.4 73.5 89.9 123 147 179 216 258
6.6 kV converted
2220 2970 73.5 4450 5450 7450 8910 10850 13090 15640
value (mA)
Applicable motor
200 220 250 280 315 355 400 450 500 630
rating (kW)
Input 200 V
fundamental
current (A) 400 V 323 355 403 450 506 571 643 723 804 1013
6.6 kV converted
19580 21500 24400 27300 30700 34600 39000 43800 48700 61400
value (mA)
App.
(2) Calculation of harmonic current
Usually, calculate the harmonic current according to the Sub-table 3 "Three-phase bridge rectifier
with the smoothing capacitor" in Table 2 of the Guideline's Appendix. Table B.5 lists the contents of
the Sub-table 3.
Table B.5 Generated Harmonic Current (%), 3-phase Bridge Rectifier (Capacitor Smoothing)
A-15
(3) Maximum availability factor
- For a load for elevators, which provides intermittent operation, or a load with a sufficient
designed motor rating, reduce the current by multiplying the equation by the "maximum
availability factor" of the load.
- The "maximum availability factor of an appliance" means the ratio of the capacity of the
harmonic generator in operation at which the availability reaches the maximum, to its total
capacity, and the capacity of the generator in operation is an average for 30 minutes.
- In general, the maximum availability factor is calculated according to this definition, but the
standard values shown in Table B.6 are recommended for inverters for building equipment.
Table B.6 Availability Factors of Inverters, etc. for Building Equipment (Standard Values)
Note: If the contract demand is between two specified values listed in Table B.7, calculate the value
by interpolation.
Note: The correction coefficient β is to be determined as a matter of consultation between the
customer and electric power company for the customers receiving the electric power over
2000 kW or from the special high voltage lines.
A-16
App. B Japanese Guideline for Suppressing Harmonics for Customers Receiving High Voltage or Special High Voltage
[Example 1] 400 V, 3.7 kW, 10 units 4.61 kVA × 10 units K32 = 1.4 4.61 × 10 × 1.4
w/- AC reactor and DC reactor = 64.54 kVA
[Example 2] 400 V, 1.5 kW, 15 units 2.93 kVA × 15 units K34 = 1.8 2.93 × 15 × 1.8
w/- AC reactor = 79.11 kVA
Fundamental current
Harmonic current onto 6.6 kV lines (mA)
onto 6.6 kV lines (mA)
App.
[Example 2] 400 V,3.7 kW,15 units, w/- AC reactor and DC reactor, and maximum availability: 0.55
Fundamental current
Harmonic current onto 6.6 kV lines (mA)
onto 6.6 kV lines (mA)
A-17
App. C Effect on Insulation of General-purpose Motors
Driven with 400 V Class Inverters
- Disclaimer: This document provides you with a summary of the Technical Document of the Japan
Electrical Manufacturers' Association (JEMA) (March, 1995). It is intended to apply to the domestic
market only. It is only for reference for the foreign market. -
Preface
When an inverter drives a motor, surge voltages generated by switching the inverter elements are
superimposed on the inverter output voltage and applied to the motor terminals. If the surge voltages
are too high they may have an effect on the motor insulation and some cases have resulted in
damage.
For preventing such cases this document describes the generating mechanism of the surge voltages
and countermeasures against them.
Refer to A.2 [1] "Inverter noise" for details of the principle of inverter operation.
A measured example in Figure C.2 illustrates the relation of a peak value of the motor terminal
voltage with a wiring length between the inverter and the motor.
From this it can be confirmed that the peak value of the motor terminal voltage ascends as the wiring
length increases and becomes saturated at about twice the inverter DC voltage.
The shorter a pulse rise time becomes, the higher the motor terminal voltage rises even in the case of
a short wiring length.
A-18
App. C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters
Figure C.2 Measured Example of Wiring Length and Peak Value of Motor Terminal Voltage
App.
insulation.
For 50 m of wiring length: SSU 50TA-NS For 100 m of wiring length: SSU 100TA-NS
A-19
[2] Suppressing surge voltages
There are two ways for suppressing the surge voltages, one is to reduce the voltage rise time and
another is to reduce the voltage peak value.
(1) Output reactor
If wiring length is relatively short, the surge voltages can be suppressed by reducing the voltage rise
time (dv/dt) with the installation of an AC reactor on the output side of the inverter. (Refer to Figure
C.3 (1).)
However, if the wiring length becomes long, suppressing the peak voltage due to surge voltage may
be difficult.
(2) Output filter
Installing a filter on the output side of the inverter allows a peak value of the motor terminal voltage
to be reduced. (Refer to Figure C.3 (2).)
If the wiring length between the inverter and the motor is comparatively long, the crest
value of the surge voltage can be suppressed by connecting a surge suppressor unit (SSU)
to the motor terminal. For details, refer to Chapter 8, Section 8.5.1.4 "Surge suppression
unit (SSU)."
A-20
App. D Inverter Generating Loss
App.
18.5 FRN18.5VG1S-4J 2 440 715 15 770
22 FRN22VG1S-4J 2 510 835 15 900
30 FRN30VG1S-4J 2 850 1100 15 1150
37 FRN37VG1S-4J 2 1050 1400 15 1450
45 FRN45VG1S-4J 2 1150 1500 15 1600
55 FRN55VG1S-4J 2 1400 1850 15 1950
Three-
75 FRN75VG1S-4J 2 1750 1950 10 *1 2150
phase
400 V 90 FRN90VG1S-4J 2 2000 2350 10 *1 2600
110 FRN110VG1S-4J 2 2400 2750 10 *1 3050
132 FRN132VG1S-4J 2 2650 3000 10 *1 3300
160 FRN160VG1S-4J 2 3200 3650 10 *1 4000
200 FRN200VG1S-4J 2 4000 4550 10 *1 5000
220 FRN220VG1S-4J 2 4500 5100 10 *1 5600
280 FRN280VG1S-4J 2 5500 6300 10 *1 6900
315 FRN315VG1S-4J 2 6250 7100 10 *1 7800
355 FRN355VG1S-4J 2 6750 7650 10 *1 8450
400 FRN400VG1S-4J 2 7650 8750 10 *1 9650
500 FRN500VG1S-4J 2 9950 10700 5 *1 10700
630 FRN630VG1S-4J 2 12350 13300 5 *1 13300
(*1) If the generating loss set in F26 exceeds the value specified in this table, it is set to the same generating loss as that applied
with the high carrier set regardless of the value in F26.
A-21
zLD specification generating loss
Standard Medium carrier
Power applicable Low carrier (At time of F26 factory High carrier
supply motor Inverter type default setting)
voltage capacity F26 Generating loss Generating loss F26 Generating loss
[kW] [kHz] [W] [W] [kHz] [W]
37 FRN30VG1S-2J 2 1650 1650 10 *1 1750
45 FRN37VG1S-2J 2 1650 1650 10 *1 1850
Three-
55 FRN45VG1S-2J 2 1850 1850 10 *1 1950
phase
200 V 75 FRN55VG1S-2J 2 2250 2300 10 *1 2400
90 FRN75VG1S-2J 2 2700 2800 5 *1 2800
110 FRN90VG1S-2J 2 3250 3350 5 *1 3350
37 FRN30VG1S-4J 2 1050 1050 10 *1 1250
45 FRN37VG1S-4J 2 1300 1300 10 *1 1550
55 FRN45VG1S-4J 2 1400 1400 10 *1 1700
75 FRN55VG1S-4J 2 2000 2400 5 *1 2400
90 FRN75VG1S-4J 2 2100 2250 5 *1 2250
110 FRN90VG1S-4J 2 2350 2250 5 *1 2250
132 FRN110VG1S-4J 2 2850 3050 5 *1 3050
Three- 160 FRN132VG1S-4J 2 3150 3400 5 *1 3400
phase 200 FRN160VG1S-4J 2 4050 4350 5 *1 4350
400 V 220 FRN200VG1S-4J 2 4400 4750 5 *1 4750
280 FRN220VG1S-4J 2 5850 6200 5 *1 6200
355 FRN280VG1S-4J 2 6750 7300 5 *1 7300
400 FRN315VG1S-4J 2 7800 8350 5 *1 8350
450 FRN355VG1S-4J 2 8450 9100 5 *1 9100
500 FRN400VG1S-4J 2 9600 10350 5 *1 10350
630 FRN500VG1S-4J 2 12050 12950 5 *1 12950
710 FRN630VG1S-4J 2 13500 13500 - -
(*1) If the generating loss set in F26 exceeds the value specified in this table, it is set to the same generating loss as that applied
with the high carrier set regardless of the value in F26.
A-22
App. E Conversion from SI Units
App.
A-23
[2] Calculation formula
(1) Torque, power, and rotation speed (4) Acceleration torque
2π Driving mode
• P (W) ≈ • N (r/min) • τ (N • m)
60 J (kg • m2) ΔN (r / min)
• τ (N • m) ≈ •
• P ( W ) ≈ 1.026 • N (r/min) • T (kgf • m) 9.55 Δt (s) • ηG
2 ( kg • 2) ΔN ( r / min)
P (W) • T (kgf • m) ≈ GD m •
• τ (N • m) ≈ 9.55 • 375 Δt (s) • ηG
N (r/min)
Braking mode
P (W)
• T (kgf • m) ≈ 0.974 • J (kg • m2) ΔN ( r / min) • ηG
N (r/min) • τ (N • m) ≈ •
9.55 Δt (s)
(2) Kinetic energy 2 ( kg • 2) ΔN ( r / min) • η
1
• T (kgf • m) ≈ GD m • G
• E (J) ≈ 2
• J ( kg • m 2 ) • N 2 [(r/min) ]
375 Δt (s)
182.4
(5) Acceleration time
1 2
• E (J ) ≈ • GD2 ( kg • m2) • N 2 [(r/min) ]
J1 + J 2 / ηG ( kg • m2) ΔN (r / min)
730 • t ACC (s) ≈ •
τ M − τ L / ηG ( N • m ) 9.55
(3) Torque of linear moving load
GD12 + GD 2 2 / ηG (kg • m2) ΔN (r / min)
Driving mode • t ACC (s) ≈ •
T M − T L / ηG (kgf • m) 375
V (m / min)
• τ (N • m) ≈ 0.159 • • F ( N)
N M (r/min) • ηG (6) Deceleration time
V ( m / min) J1 + J 2 • ηG (kg • m2) ΔN (r / min)
• T (kgf • m) ≈ 0.159 • • F ( kgf ) • t DEC (s) ≈ •
N M (r/min) • ηG τM − τL • ηG ( N • m) 9.55
A-24
App. F Allowable Current of Insulated Wires
(mm 2) (up to 30°C) (Io×0.91) (Io×0.82) (Io×0.71) (Io×0.58) (Io×0.40) (Io×0.63) (Io×0.57) (Io×0.49) (Io×0.40)
Io (A) (A) (A) (A) (A) (A) (A) (A) (A) (A)
2.0 27 24 22 19 15 11 17 15 13 10
3.5 37 33 30 26 21 15 23 21 18 14
5.5 49 44 40 34 28 20 30 27 24 19
8.0 61 55 50 43 35 25 38 34 29 24
14 88 80 72 62 51 36 55 50 43 35
22 115 104 94 81 66 47 72 65 56 46
38 162 147 132 115 93 66 102 92 79 64
60 217 197 177 154 125 88 136 123 106 86
100 298 271 244 211 172 122 187 169 146 119
150 395 359 323 280 229 161 248 225 193 158
200 469 426 384 332 272 192 295 267 229 187
250 556 505 455 394 322 227 350 316 272 222
325 650 591 533 461 377 266 409 370 318 260
400 745 677 610 528 432 305 469 424 365 298
500 842 766 690 597 488 345 530 479 412 336
2 x 100 497 452 407 352 288 203 313 283 243 198
2 x 150 658 598 539 467 381 269 414 375 322 263
2 x 200 782 711 641 555 453 320 492 445 383 312
2 x 250 927 843 760 658 537 380 584 528 454 370
2 x 325 1083 985 888 768 628 444 682 617 530 433
2 x 400 1242 1130 1018 881 720 509 782 707 608 496
2 x 500 1403 1276 1150 996 813 575 883 799 687 561
App.
HIV wires (Maximum allowable temperature: 75°C)
Table F.1 (b) Allowable Current of Insulated Wires
Allow able current Aerial wiring Wiring in the duct (Max. 3 wires in one duct)
Wire size reference value 35°C 40°C 45°C 50°C 55°C 35°C 40°C 45°C 50°C
(mm 2) (up to 30°C) (Io×0.91) (Io×0.82) (Io×0.71) (Io×0.58) (Io×0.40) (Io×0.63) (Io×0.57) (Io×0.49) (Io×0.40)
Io (A)
( ) ((A)) ((A)) ((A)) ((A)) ((A)) ((A)) ((A)) ((A)) ((A))
2.0 32 31 29 27 24 22 21 20 18 17
3.5 45 42 39 37 33 30 29 27 25 23
5.5 59 56 52 49 44 40 39 36 34 30
8.0 74 70 65 61 55 50 48 45 42 38
14 107 101 95 88 80 72 70 66 61 55
22 140 132 124 115 104 94 92 86 80 72
38 197 186 174 162 147 132 129 121 113 102
60 264 249 234 217 197 177 173 162 151 136
100 363 342 321 298 271 244 238 223 208 187
150 481 454 426 395 359 323 316 296 276 248
200 572 539 506 469 426 384 375 351 328 295
250 678 639 600 556 505 455 444 417 389 350
325 793 747 702 650 591 533 520 487 455 409
400 908 856 804 745 677 610 596 558 521 469
500 1027 968 909 842 766 690 673 631 589 530
2 x 100 606 571 536 497 452 407 397 372 347 313
2 x 150 802 756 710 658 598 539 526 493 460 414
2 x 200 954 899 844 782 711 641 625 586 547 492
2 x 250 1130 1066 1001 927 843 760 741 695 648 584
2 x 325 1321 1245 1169 1083 985 888 866 812 758 682
2 x 400 1515 1428 1341 1242 1130 1018 993 931 869 782
2 x 500 1711 1613 1515 1403 1276 1150 1122 1052 982 883
A-25
600 V Cross-linked Polyethylene Insulated wires (Maximum allowable temperature: 90°C)
(mm 2) (up to 30°C) (Io×0.91) (Io×0.82) (Io×0.71) (Io×0.58) (Io×0.40) (Io×0.63) (Io×0.57) (Io×0.49) (Io×0.40)
Io (A) (A) (A) (A) (A) (A) (A) (A) (A) (A)
2.0 38 36 34 32 31 29 25 24 22 21
3.5 52 49 47 45 42 39 34 33 31 29
5.5 69 66 63 59 56 52 46 44 41 39
8.0 86 82 78 74 70 65 57 54 51 48
14 124 118 113 107 101 95 82 79 74 70
22 162 155 148 140 132 124 108 103 97 92
38 228 218 208 197 186 174 152 145 137 129
60 305 292 279 264 249 234 203 195 184 173
100 420 402 384 363 342 321 280 268 253 238
150 556 533 509 481 454 426 371 355 335 316
200 661 633 605 572 539 506 440 422 398 375
250 783 750 717 678 639 600 522 500 472 444
325 916 877 838 793 747 702 611 585 552 520
400 1050 1005 961 908 856 804 700 670 633 596
500 1187 1136 1086 1027 968 909 791 757 715 673
2 x 100 700 670 641 606 571 536 467 447 422 397
2 x 150 927 888 848 802 756 710 618 592 559 526
2 x 200 1102 1055 1008 954 899 844 735 703 664 625
2 x 250 1307 1251 1195 1130 1066 1001 871 834 787 741
2 x 325 1527 1462 1397 1321 1245 1169 1018 974 920 866
2 x 400 1751 1676 1602 1515 1428 1341 1167 1117 1055 993
2 x 500 1978 1894 1809 1711 1613 1515 1318 1262 1192 1122
A-26
High Performance, Vector Control Inverter
User's Manual
First Edition, July 2012
The purpose of this manual is to provide accurate information in the handling, setting up and operating of
the FRENIC-VG series of inverters. Please feel free to send your comments regarding any errors or
omissions you may have found, or any suggestions you may have for generally improving the manual.
In no event will Fuji Electric Co., Ltd. be liable for any direct or indirect damages resulting from the
application of the information in this manual.