Super Airflow Converter: Instruction Manual
Super Airflow Converter: Instruction Manual
Super Airflow Converter: Instruction Manual
SUPER AFCU 401-A911 / 401-A913 Car models mentioned in the wiring diagram by model Airflow / pressure sensor signal adjustment
APEX Chasing Our Dreams - A complete line of customized car and automotive parts developed with state of the art technology and new ideas. Our company is A'PEX which means the highest in quality.
Contents
Chapter 1 Introduction
Safety Precautions _____________________________________________________ _____ 4 Features of this Product __________________________________________________ 6 Names and Functions of Parts ______________________________________________ 8 Parts list ............................................................................................................... 8 Names of parts .................................................................................................... 9 Meanings of operation symbols appearing in this document ................................. 9
Procedure before Using This Product __________________________________________ 12 Perform initial setup _____________________________________________________ ___ 13 Setting the sensor type and sensor number ySensor Typez ............................... 13 Setting the number of cylinders yCar Selectz ...................................................... 13 Checking the throttle sensor voltageySensor chkz............................................... 13 Setting the throttle sensor type yCar Selectz ....................................................... 13 Learning the throttle opening .............................................................................. 13 Correcting the knocking signal yKnk Setz ............................................................ 13
Outline of Functions and Operating Method ______________________________________ 16 Functions and Operations in monitor mode ______________________________________ 18 Functions and Operations in the setting mode ____________________________________ 19 Functions and Operations in the etc, mod _______________________________________ 19
Channel Select y 1Channelzy 4Channelz _______________________________________ ` 22 27 A plot display is made by using the RPM for the axis. y Rev.-[Y]z ______________________
Air correction factor setting (Throttle opening, large) y Hi-Thrtlz ________________________ 30 30 Air correction factor setting (Throttle opening, small) y Lo-Thrtlz _______________________ 32 Throttle opening setting y TH-Pointz ___________________________________________ Air correction engine RPM setting yNe-Pointz_____________________________________ 34 36 Deceleration air upper limit setting y Dec.-Airz _____________________________________ 38 Knocking signal correction yKnk Setz __________________________________________ __ 40 Data file y Data Filez ___________________________________________________
Sensor type and sensor number setting y Sensor Typez _______________________________ 44 50 Number-of-cylinders and throttle sensor type setting y Car Selectz ____________________ 52 Sensor check y Sensor chkz _______________________________________________ Display scale setting y Disp Scalez ____________________________________________ 53 54 Warning setting y Waning Setz ______________________________________________ 56 Password setting and change y Pass Lockz ______________________________________ 58 VFD brightness adjustment y VFD Brightz _______________________________________ 59 Program version check y Program Ver.z _________________________________________ 60 All data initialization y Initializez ______________________________________________ Troubleshooting _______________________________________________________ _______ 62
Chapter 1
Introduction
Safety Precautions ___________________________________ 4 Features of this Product ____________________________ 6 Names and Functions of Parts _____________________ 8
Parts list...........................................................8 Names of parts ................................................9 Meanings of operation symbols appearing in this document ........................................................9
Safety Precautions
Explanation of indications
Indication Meaning
This indicates the existence of potential hazard that will result in death or serious injury of the operator or a third person if the product is wrongly operated in disregard of this indication. This indicates the existence of potential hazard that will result in slight injury or medium damage to the operator or a third person, and that will result in only physical damage if the product is wrongly operated in disregard of this indication. This indicates the contents of a failure in obtaining the full performance of the product, or a product failure or faulty function item if the product is wrongly operated in disregard of this indication.
Please read Safety Precautions carefully to operate the product with safety. Keep the Instruction Manual in hand and refer to it whenever needed. The Instruction Manual describes the items that you must observe to operate the product without giving any injury to you, other people and damage to property. The meanings of pictorial indications (signal words) are as shown on right. Please understand their contents correctly before starting to read the text.
WARNING
CAUTION
REQUEST
I WARNING
Do not use this product for any application other than applicable vehicles or applicable goods . We shall disclaim the responsibility for operations in an application other than the applicable vehicles or applicable goods. It will result in an unexpected accident. If this product gives out any abnormal noise or offensive smell, stop operating the product immediately. Using the product in this status will result in an electric shock, fire, or damage of electric parts. Consult the distributor or your nearest business office for information. Do not use this product and its accessories in any way other than specified by APEX. In this case, we shall disclaim all responsibility for any damage or loss to the customer and third persons. Do not turn on and/or off immediately during and after operating the key Set/recorded data may be lost.
I WARNING
The driver must not operate this product during driving This may interfere with driving operations, resulting in an accident. Mount this product securely. Do not install it in an unstable place that may interfere with driving This may interfere with driving, resulting in an accident. When installing the product, remove the negative terminal of the battery beforehand A fire may be caused by short circuit or electric parts may be damaged or burnt out. When removing a coupler, be sure to hold the coupler without pulling the harness If the harness is pulled, a fire may be caused by short circuit or electric parts may be damaged or burnt out. Be sure to perform wiring in accordance with the contents described in the Instruction Manual Incorrect wiring will result in a fire or other accidents. If any adjustment must be made during actual driving, take special care not to interfere with other traffic, observing the traffic laws and regulations It will interfere with driving, resulting in an accident.
I CAUTION
Regarding the installation of this product, be sure that it is installed by an experienced professional Installing the product requires technical knowledge and skill. Be sure that the installer installs the unit securely. Do not tamper, disassemble, or modify this product This may cause an accident, fire, electric shock, or electric parts will be damaged or burnt out. Do not drop this product or expose it to strong shock This may cause a malfunction, thereby giving damage to the product and the vehicle. Do not operate this product under direct sunlight or in high-temperature vehicle interiors that are not air-conditioned in the summer season A malfunction will be caused, thereby giving damage to the product and the vehicle. Do not install the product in a high-temperature place or in a place exposed to direct water It will cause an electric shock or fire, or electric parts will be damaged. The malfunction may damage the vehicle.
This product cannot be used for any application other than the vehicles mentioned in the separate Vehicle Specific Application Charts. Note that noise interference may be caused to radio, TV, etc. depending on the mounting location of this product and the routing of the signal harness. This product generates heat in the power ON status. This is not abnormal.
I CAUTION
Storing two patterns of setting data in the memory Two patterns of setting data including air correction factor, throttle opening, air correction engine revolution speed, deceleration air upper limit, etc, can be stored in the memory. There are two files that can be stored in the memory. The setting data can be selected in an instant according to each driving stage such as circuit driving, town driving, and winding driving. When driving on the same stage, two patterns of setting data can be compared. These patterns of setting data can be used for various purpose. Setting disable function by password If the setting data or initial set points are changed by disoperation or mischief, the car condition may be deteriorated, or in the worst case, the engine may be damaged. In the SAFC II, when the user sets a password optionally, changing the setting data or initial setup items is disabled. Warning function to make hazard known It is possible to set warning values for the airflow using ratio, suction tube pressure, Karman swirl sensor frequency, knocking, and engine revolution speed. When each item is set, the car condition can be precisely judged. The setting for the engine speed can also be used as a shift timing point.
Knocking Spontaneous ignition is caused by the heat and pressure of mixed air in the burning portion of non-combustion gas which is far from the plug and the heat of combustion chamber wall, so that the gas in the whole combustion chamber generates highpressure waves momentarily. In this phenomenon, strong metallic noise is output from the engine unlike car knocking by which the car body becomes jerky, with the result that the valve is damaged and the piston is seized, thereby giving fatal damage to the engine. As countermeasures, fuel adjustment, ignition timing adjustment, compression ratio adjustment, improvement of intake-side squish area, use of mirror type combustion room wall, and profile improvement of the exhaust-side cam shaft can be mentioned.
During driving, the driver must not operate this product in any case. It will interfere with driving operations or result in an accident. On general public roads, observe the road and traffic law to drive the car carefully.
WARNING
Parts list
Before installing this product, be sure to check the parts list to confirm that there are not any foreign or missing parts. If any difference is found between the actual parts and the parts list, please contact the dealer of purchase.
1.Main unit
1sheet
1sheet 9.Plug
4pieces
4pieces
4pieces
1pieces
Names of parts
Rotary switch
Popup menu When you press the center pushbutton, the popup menu shown at right appears. The selected portion will appear as a reverse display. Make a selection by the upper/lower/left/right part of the center switch and decide the selection by pushing the center push button. Example) m Press the center pushbutton and select [Nx] in the popup menu.
The meanings of alphabetic characters are as follows; s [TOP] ......... Go back to the main menu m [NEXT] ........ Go to the next o [PREVIOUS] ... Go back to the previous b [CANCEL] ..... Cancel the popup menu
Chapter 2
Initial Setup
Procedure before Using This Product _____ 12 Perform initial setup ___________________ 13
Setting the sensor type and sensor number 13 Setting the number of cylinders ................... 13 Checking the throttle sensor voltage ............ 13 Setting the throttle sensor type ....................13 Learning the throttle opening .......................13 Correcting the knocking signal .....................13
CAUTION
If no display appears, or any abnormal noise or offensive smell is produced from this product despite proper installation, discontinue operation of the product immediately and contact the dealer of purchase.
WARNING
Do not start the engine before starting the initial setup If the engine is started without initial setup, the engine may be damaged.
Outline of Functions and Operating Method ____ 16 What to be performed in the monitor mode _____ 18 What to be performed in the setting mode ______ 19 What to be performed in the etc. mode _________ 19
Monitor mode
The data obtained from the sensor is displayed The airflow usage ratio, intake pressure, Karman sensor frequency, throttle opening, engine RPM, air correction factor, knocking level, and battery voltage are displayed.
Main menu
The SAFCU consists mainly of 3 menus;
Setting mode
This mode is used for the user to perform settings The air correction factor, throttle open ing, air correction, engine RPM, and the upper limit for deceleration air is set. Knocking signal correction and data file are also controlled.
etc. mode
This mode is used to perform various settings including initial setup The initial setup, display scale setting, and warning settings are set according to the vehicle specifications, and the pass word setting/change, VFD brightness adjustment, and initialization are Performed.
[Channel 1 to Channel 4] display items 1. Afl ........................Airflow (Hot wire/Flap) usage ratio 2. Prs ..................... Intake pressure 3. Kar.......................Karman sensor frequency 4. Thr ..................... Throttle opening 5. Rev .................... Engine RPM 6. Cor ..................... Air correction factor 7. Knk .................... Knocking level 8. Bat ..................... Battery voltage Rev. - [Y] display item A plot display is made by using the engine RPM for the axis
Setup items 1. Hi-Thrtl ................Air correction factor setting (throttle opening, large) 2. Lo-Thrtl .............. Air correction factor setting (throttle opening, small) 3. TH-Point............. Throttle opening setting 4. Ne-Point ............. Air correction engine RPM setting 5. Dec.-Air.............. Deceleration Air upper limit setting 6. Knk Set................Knocking signal correction 7. Data File ............ Data file control
Setup items 1. Sensor Type....... Sensor type and sensor number setting 2. Car Select ...........Number-of-cylinders and throttle type setting 3. Sensor chk ..........Sensor check 4. Disp Scale.......... Display scale setting 5. Warning Set ....... Warning output setting 6. Pass Lock............Password setting/change 7. VFD Bright ......... VFD brightness adjustment 8. Program Ver....... Program version check 9. Initialize.............. All data initialization
[Contents of items] 1. Afl ..................Airflow (Hot wire/Flap) usage ratio 2. Prs................ Intake pressure 3. Kar ............... Karman sensor frequency 4. Thr................ Throttle opening 5. Rev............... Engine RPM 6. Cor ............... Air correction factor 7. Knk............... Knocking level 8. Bat .................Battery voltage [Display method]
Numeric display/analog display : Real-time display, peak hold display, and pause. Graphic display : Real-time display, replay, and pause. Digital/analog display : Real-time display, peak hold display.
Regarding the 3 items Afl, Prs, and Kar, the contents that can be displayed depend on the intake air volume measuring equipment of the vehicle. For example, in the case of a car equipped with a hot wire type airflow sensor, Afl can be displayed but Prs is not displayed.
NOTE
y A plot display is made by using the engine RPM for the axisz
P27Dy Monitorzy Rev.-[Y]z
[ Contents of the axis] One of the 5 items is selected and displayed. 1. Air Flow ......... Airflow (Hot wire/Flap) usage ratio 2. Pressure .......Intake pressure 3. Karman .........Karman sensor frequency 4. Throttle..........Throttle opening 5. Correct ..........Air correction factor [Display method] 1-point display, 10-point display, and locus display ..................... Real-time display, replay, and pause.
Chapter 4
Monitor Mode
One of items 1 to 4 is selected and displayed _________________________22 A plot display is made by using the RPM for the axis ______________________27
y Monitor Menuzy
1Channelz`y
4Channelz
Channel Select
Of the following 8 items, one of channels 1 to 4 is selected and displayed. A numeric display, analog display, graphic display, and digital/analog display are available as the display method. A pause is also available in each display (except the digital/analog display). In the numeric display, analog display and digital display, peak hold can be performed. In the graphic display, replay (*) can be performed.
[ Note] The replay function stores the last saved display in the memory. Accordingly, even if the display item is changed, the last saved item display is replayed. regardless of the display item.
1. Afl ........Airflow usage ratio 2. Prs....... Intake pressure 4. Thr.......Throttle opening 5. Rev...... Engine RPM 8. Bat....... Battery voltage 7. Knk ......Knocking level y Numeric display example Functionz Pause and peak hold
1-channel display
2-channel display
3-channel display
4-channel display
Analog display example Digital/analog display Graphic display example [Function] Peak hold yFunctionz Pause and replay yFunctionz Pause and peak hold
1-channel display
2-channel display
1-channel display
Go back
P .
Q .
or
Pr
1-item data display 2-item data display
Nx
When the upper part of the center switch is pressed, the operation is the same as when the rotary switch is turned clockwise. When the lower part of the center switch is pressed, the operation is the same as when the rotary switch is turned Counterclockwise.
Go back
R.
or
Pr
Enter
or
(1) Select a display channel Operate the upper part or lower part of the switch in the display channel selection mode to select a display channel. Select The number of the selected channel is displayed as a reserving display. (2) Select a display item Select a display channel and operate the Display channel selection right part of the switch to set the display item selection mode. The numeric value of channel and the display item are displayed as a reversing display. In this status, operate the upper part or lower part of the switch to select a display item. (3) Select a display item of another Select Enter channel Operate the left part of the switch in the display item selection mode to go back to the display channel selection mode. or Display item selection Repeat steps (1) and (2) until all the display items are set. Nx (4) Make a display Operate the right part of the switch in the display item selection mode, or press the The above display screen example is center pushbutton in the display channel displayed when the sensor type is a hot wire selection mode and select [Nx] in the type or a flap type and [2 Channel] is selected. popup menu to make a display.
Hold down the lower part of the center switch to display the air correction factor (P30) setting screen. Hold down the lower part of the center switch on the air correction factor setting screen to go back to the monitor display. The selected item is displayed in the item selection menu
Go back
S.
Pr
Each time the center push button is pressed Nx and [Nx] is pressed in the popup menu, (numeric Digital/analog display display) (graphic Nx display) (analog display) (digital/analog display) (numeric display) is selected in sequence. Analog display
Numeric display
Nx
Nx Graphic display
Ordinary display
Pause
Pause
The item is displayed as a reversing display
Peak
Reset
Peak display
Reset
Select
res.
1. 2. 3. 4. 5. 6. 7. Afl Prs Kar Thr Rev Knk A l l
Reset setting
Reset
Contents of the menu Airflow usage ratio Intake pressure Karman sensor Throttle opening Engine RPM Knocking All items
Replay function
Restart
Temporary stop
Rightward scroll
Reset
Memory start
Leftward scroll
Pause
Rightward scroll
Restart
Temporary stop
Memory function
Memory stop
Leftward scroll
Remaining time
The memory time is as follows
y1Channelz y2Channelz y3Channelz y4Channelz ...... 60sec ...... 30sec ...... 20sec ...... 15sec
Pause
Reset
NOTE
Regarding the 3 items Afl, Prs, and Kar, the contents that can be
displayed depend on the intake air volume measuring equipment of the vehicle. For example, in the case of a car provided with a hot wire type airflow sensor, Afl can be displayed but Prs cannot be displayed.
In the digital/analog display, a 4 channel display is made regardless of the selected channel. The display items are fixed to the 4 items: engine RPM, throttle opening, knocking level, and air correction factor.
Ordinary display
Peak display
Peak
Reset
Peak value
The numeric display blinks?! Check if warning function is set When Rev [engine RPM], Knk [Knocking level], or other parameter is displayed, the numeric value blinks as a reversing display after it exceeds the set the RPM or the preset level. (P.54) The numeric display or analog display cannot be moved?!
Check if pause function is set If Pause is set, the numeric display or analog display will not move. Operate the lower part of the center switch to reset the pause status.
y Monitor Menuzy
Rev.-[Y]z
P .
Q .
Go back
or
Select
Enter
Select
Pr Enter
or
or
Main menu
R.
Monitor menu
Go back
Nx
Go back
or
S.
Pr
Pr
Enter
Press the center pushbutton. Each time [Nx] is pressed in the popup menu, (1-point display) (10-point display) (Map trace display) (1-point display) is selected in sequence
or 1. Airflow .......Airflow usage ratio 2. Pressure ...Intake pressure 3. Karman .....Karman sensor frequency 4. Throttle......Throttle opening 5. Correct ......Air correction factor
Nx 1-point display
Nx
Memory function
Replay function
Replay time
10-point display Nx Nx
Replay start
Replay end
Trace clear Pause After the memory is replayed, the replay is automatically ended
Chapter 5
Setting Mode
Air correction factor setting (Throttle opening, large) ___________________________________ 30 Air correction factor setting (Throttle opening, small) ___________________________________ 30 Throttle opening setting ________________________ 32 Air correction engine RPM setting___________ 34 Deceleration air upper limit setting __________ 36 Knocking signal correction ____________________ 38 Data file _________________________________________ 40
y Setting Menuzy
Hi-ThrtlzEy
Lo-Thrtlz
Final number
Correction engine RPM Correction factor = zero Correction factor Throttle opening
P .
Q .
or
Setting menu
Enter
or
Nx
I WARNING
Do not operate this product while driving It will interfere with driving operations, resulting in an accident.
When the upper part of the center switch is held down on the air correction factor setting screen, the set correction value is put into the flat (correction) status. The set value is returned to the initial status by holding down the upper part of the same switch once again.
3.
The air correction factor setting mode is set Ordinary display image diagram
Go back
Pr
The ordinary display setting screen is as shown in the above image diagram. The actual display is shown in the lower left figure. The screen is scrolled by pressing the left or right part of the center switch. If either the upper part or the lower part of the center switch is pressed during the ordinary display, this display is changed into a reduced display as shown in the lower right figure. In this case, all setting graphs are displayed on a single screen. The reduced display can be changed into the ordinary display by pressing either the upper part or the lower part of the center switch. Actual ordinary display Display changeover Reduced display
RPM selection
Like the ordinary display and reduced display, the engine RPM is selected by the left or right part of the center switch, and the correction factor is increased or decreased by the rotary switch. When the rotary switch is turned clockwise, the graph is shifted in the positive direction (increase). When the rotary switch is turned counterclockwise, the graph is shifted in the negative direction (decrease).
Nx
y Hi-Thrtlz y
Lo-Thrtlz
Each time [Nx] is pressed in the popup menu after the center pushbutton is pressed, the Hi-Thrtl mode and the Lo-Thrtl mode can be switched over to each other.
y Setting Menuzy
TH-Pointz
P .
Q .
or
Setting menu
Enter
or
Nx
3.
Go back
or
Pr
Select
(1) Select the throttle opening Lo/Hi Operate the left/right part of the center switch to select the throttle opening Lo or Hi. The Increase/decrease selected numeric value is displayed as a reversing display. (2) Select a numeric value Select a numeric value and press the upper or lower part of the center switch or turn the or rotary switch counterclockwise or clockwise to increase or decrease the numeric value. When the rotary switch is turned clockwise, the numeric value is increased. When this switch is turned counterclockwise, the numeric value is decreased. (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at throttle opening Lo selection and the setting menu will reappear.
The value in parentheses is the initial value
Setting range
0` 98 (10) []
At a throttle opening of 50% or more, the air correction factor is equal to Correction factor set at Hi-Thrt +3% At a throttle opening of 10% or less, the air correction factor is equal to Correction factor set at Lo-Thrt -1% Air correction factor at a throttle opening of 40% Correction value +3% 0.25 +2%
0.75
The air correction factor at a throttle opening of 40% can be obtained by the following formula;
+(-1%)= 2%
y Setting Menuzy
Ne-Pointz
P .
Q .
or
Setting menu
Enter
or
Nx
3.
Go back
or
Pr
Select
Increase/decrease
or
or
Ne : Engine RPM Ne01 Ne02 Ne03 Ne04 Ne05 Ne06 Ne07 Ne08 Ne09 Ne10 Ne11 Ne12 For Ne02, the engine revolution speed cannot be set to a lower value than that of Ne01. The same can be said for the other revolution points,
Setting range
The value in parentheses is the initial value
Ne Pointy Engine revolution pointz 800` 9800 [rpm] (1000.1600.2200.2800.3400.4000.4600.5200.5800.6400.7000.7600) Settable by 200 rpm steps
Press the upper or lower part of the center switch or turn the rotary switch counterclockwise or clockwise to select an engine RPM point. The selected item is displayed as a reversing display. When the rotary switch is turned clockwise, the cursor is moved upward. When this switch is turned counterclockwise, the cursor is moved downward. (2) Set the engine RPM Select an engine revolution point and press the right part of the center switch to set the engine RPM. When the upper or lower part of the center switch is pressed or the rotary switch is turned counterclockwise or clockwise, the numeric value is increased or decreased. When the rotary switch is turned clockwise, the numeric value is increased. When this switch is turned clockwise, the numeric value is decreased. For setting another engine RPM point Operate the left par of the center switch and repeat steps (1) and (2). (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at engine RPM point selection (No.01 to No.12), and the setting menu will reappear.
How to make a correction by engine RPM setting and throttle opening setting.
Setting example
(Hi) Thr (Lo) 80% 30%
Ne01 Ne Hi Lo 1000 2 -4
Ne02 1600 4 -2
Ne03 2200 3 0
Ne04 2800 3 1
Ne05 3400 6 2
Ne06 4000 8 2
Ne07 4600 9 1
Ne08 5200 9 0
Ne09 5800 7 -1
Ne10 6400 5 -2
Ne11 7000 3 -3
Ne12 7600 1 -3
At an opening below Lo-Thrtl, the same correction factor is applied. At an opening between Hi-Thrtl and Lo-Thrtl, linear interpolation is applied. At an opening over Hi-Thrtl, the same correction factor is applied.
Accelerator opening(%)
30 40 50 60 70 80 90 100
y Setting Menuzy
Dec.-Airz
P .
Q .
Go back
or
Pr
Main menu
Enter
or
Nx
3.
Go back
or
Pr
Select
Increase/decrease
or
or
At an engine RPM over Ne02, deceleration air upper limit setting is not active. When Thr is , deceleration air upper limit setting is not active.
NOTE
Press the upper or lower part of the center switch or turn the rotary switch counterclockwise or clockwise to select an engine RPM point. The selected item is displayed as a reversing display. When the rotary switch is turned clockwise, the cursor is moved upward. When this switch is turned counterclockwise, the cursor is moved downward. (2) Set a numeric value Select each item and press the right part of the center switch. The throttle opening can be set by Thr and the upper limit of airflow usage ratio can be set by Ne01 and Ne02. When the upper or lower part of the center switch is pressed, or the rotary switch is turned counterclockwise or clockwise, the numeric value is increased or decreased. When the rotary switch is turned clockwise, the numeric value is increased. When this switch is turned counterclockwise, the numeric value is decreased. (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at item selection (Thr, No.01 and No.02), and the setting menu will reappear.
Setting Dec.-Air 1. Ne01 / Ne02 RPM check Turn on the ignition switch, and check the Ne01/Ne02 RPM at air correction point setting [Ne-Point]. The initial value is 1000 rpm for Ne01 and 1600 rpm for Ne02. 2. Thr / Afl / Rev check In the monitor mode [Monitor], make a selection so that the throttle opening (Thr), engine RPM (Rev), and airflow usage ratio (Afl) may be displayed. Start the engine and set the gear to the neutral position. Before the engine is warmed up, perform the following operations. 1. Hold the engine RPM of Ne02 (initial value: 1600 rpm). At that time, check the throttle opening and the airflow usage ratio. 2. Hold the engine RPM of Ne01 (initial value: 1000 rpm). At that time, check the airflow usage ratio. 3. Input Dec-Air Select Thr of the deceleration air upper limit setting [Dec.-Air] and input a smaller numeric value than the throttle opening checked in 2-1). Next, select Ne01 and input a larger numeric value than the airflow using ratio checked in 2-2). Lastly, select Ne02 and input a larger numeric value than the airflow using ratio checked in 2-1).
y Setting Menuzy
Knk Setz
P .
Note
When setting this item, do not perform idling on a general public road.
Q .
Go back
or
Pr
Main menu
Enter
or
Setting menu
Enter
or
Nx
3.
Go back
or
Pr
or
Press the upper or lower part of the center switch or turn the rotary switch counterclockwise or clockwise to select a correction RPM point. The selected item is displayed as a reversing display. When the rotary switch is turned clockwise, the cursor is moved upward. When this switch is turned counterclockwise, the cursor is moved downward. (2) Perform signal correction Select a correction RPM point and increase the engine RPM to the specified RPM. Then, press the right part of the center switch to Correct correct the knocking signal. (3) End the setting Select [Pr] in the popup menu after pressing the center push button or press the left part of Real-time RPM the center switch, and the setting menu will reappear.
. Q
R.
(Example) Hold the engine RPM at a fixed value between 1300 rpm and 1700 rpm in the no-load status (neutral). (In the example shown on the right, it is held at 1600 rpm.) After the RPM becomes stable, press the right part of the center switch. At completion of correction, Increase the RPM the data on RPM and knocking sensor is recorded. to the specified (In the example shown on the right, they are 1680 rpm RPM area and 27, respectively.) If correction fails, the RPM remains 1500 rpm. Perform correction again in the Correct specified RPM area. Correct RPM 2 In the same way as for the correction of RPM 1, hold the engine RPM at a fixed value between 3200 rpm After the RPM become and 3700 rpm in the no-load status (neutral). (In the s stable, press the example shown on the right, it is held at 3300 rpm.) right part of the center After the RPM becomes stable, press the right part of switch the center switch. At completion of correction, the data on RPM and knocking sensor is recorded. (In the example shown on the right, they are 3390 rpm and 48, respectively.) If correction fails, the RPM remains 3500rpm. Perform correction again in the specified Correct RPM area. After completion of correction Select Knock (Knk) in the monitor mode and check that the mark ~ disappears on the display. When this mark As shown above, when the RPM becomes disappears, the correction is completed. If not, perform stable in the specified correction once again.
RPM area, press the right part of the center switch
For a vehicle provided with a genuine knocking sensor signal, be sure to perform setting. Without this setting, a knocking level value is not displayed in the monitor mode. For a vehicle without a genuine knocking sensor signal, this feature cannot be used. Due to the characteristics of factory knock sensors, a knocking level value may be displayed as a lower value even in a situation where damage is being done to the engine from knocking or improper combustion processes ! This is only to be used as a reference.
NOTE
disappears
y Setting Menuzy
Data Filez
Data file
P .
Q .
or
Setting menu
Enter
or
Nx
3.
Go back
or
Pr
Select
or
Changeover
NOTE
Both File 1 and File 2 cannot be turned on or off simultaneously. When one of them is turned on, the other is turned off
(1) Select a data file Press the upper or lower part of the center switch and turn the rotary switch counterclockwise or clockwise to select a data file. The selected item is displayed as a reversing display. When the rotary switch is turned clockwise, the cursor is moved upward. When this switch is turned counterclockwise, the cursor is moved downward. (2) Change over the data file between ON and OFF Select each item and press the right part of the center switch. With this, it can be selected whether the saved data is validated or not (ON/OFF). When the upper part of the center switch is pressed, the saved data is validated (ON). When the lower part of this switch is pressed, the saved data is invalidated (OFF). (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at item selection (File 1, File 2), and the setting menu will reappear. Saving and loading setting data The 4 items (air correction factor Hi/Lo setting, throttle opening setting, air correction engine RPM setting, and deceleration air upper limit setting) can be saved and loaded in the data file. If any setting is changed in these 4 items, the changed setting is automatically saved in the file (file in the ON status). Auto Save function In the initial status (at delivery from the factory), File 1 is set to ON and File 2 is set to OFF. When File 2 is turned on, File 1 is turned off. At this time, the data saved in File 2 is loaded. When File 2 is tuned on for the first time, the initial (factory-set) data is loaded. If there is a history to indicate that the setting was previously changed by turning on File 2, the changed data is loaded at that time. Because saving is performed by overwriting, the data to be loaded is the immediately saved data. When File 1 is turned on, the same can be said.
I WARNING
Never change over a file during driving There is a possibility that there may be a large difference in specifications in some setting data causing severe engine damage.
Sensor type and sensor number setting __ 44 Number-of-cylinders and throttle sensor type setting_______________________________________ 50 Sensor check _____________________________________ 52 Display scale setting_____________________________ 53 Warning setting ___________________________________ 54 Password setting and change_________________ 56 VFD brightness adjustment ____________________ 58 Program version check _________________________ 59 All data initialization______________________________ 60 What to do in such a case?____________________ 62
y etc.zy
Sensor Typez
P .
Q .
or
Select
or
Nx
3.
etc. menu
Go back
or
Pr
Select
or
Sensor selection
Press the upper or lower part of the center switch and turn the rotary switch counterclockwise or clockwise to select a sensor type. The selected item is displayed as a reversing display. When the rotary switch is turned clockwise, the cursor is moved upward. When this switch is turned counterclockwise, the cursor is moved downward. (2) Go to the sensor number setting screen Select [Nx] in the popup menu after pressing the center pushbutton or press the right part of the center switch, and the sensor number setting screen will appear. (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch, and the etc. menu will reappear.
For the sensor types, refer to the Wiring diagram by model on the separate sheet.
The sensor number setting varies depending on the selected sensor type.
P45 P49
S.
Go back
or
Pr
When the sensor type is set to Hot-Wire or Pressure (1) Select In/Out Operate the left or right part of the center switch to Increase/ select In or Out. The selected numeric value is decrease displayed as a reversing display. (2) Set the sensor number Select a numeric value and press the upper or lower part of the center switch or turn the rotary switch counterclockwise or clockwise to increase or Select decrease the numeric value. or When the rotary switch is turned clockwise, the numeric value is increased. When this switch is turned counterclockwise, the numeric value is decreased. (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at In selection, and the sensor type setting screen will reappear. For ordinary use, set the same sensor number between In and Out.
For the sensor numbers, refer to the Wiring diagram by model on the separate sheet.
Depending on the car specifications, the In setting and the Out setting must be changed even if the car model is the same.
(Example )
98.12
When the ECU and the airflow sensor are Normal In 05 S14 normal airflow sensor Out 05 S14 normal airflow sensor
When the ECU is Normal and the airflow sensor is for Z32
In 02 Z32 airflow sensor Out 05 S14 normal airflow sensor When the ECU has the characteristics of an airflow sensor for Z32 and the airflow sensor is for Z32 In 02 Z32 airflow sensor Out 02 Z32 airflow sensor
For Pressure, the setting is completed After the setting of the above (3) is completed, exit from the setting screen. At this time, the set numeric value is saved. For Hot-Wire, set the sensor output calculation method Select [Nx] in the popup menu after pressing the center pushbutton or press the right part of the center switch at Out selection, and the sensor output calculation method setting screen will appear.
T.
Go back
or
Pr
Select
(1) Select In or Out Operate the left or right part of the center switch to select In or Out. The selected numeric value is Changeover displayed as a reversing display. (2) Set the calculation method Select a numeric value and press the upper or lower part of the center switch or turn the rotary switch counterclockwise or clockwise to select a or calculation method. When the rotary switch is turned clockwise, the operation is the same as when the upper part of the center switch is pressed. (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at In selection, and the sensor number setting screen will reappear.
At In selection
At out selection
At out selection
At In selection
For almost all the models except Skyline GT-R, In 1 and Out 1 are set. For the setting method, refer to the setting examples shown on and after the next page.
In 1
Measured air volume 10
Out 1
Output air volume 10
ECU Airflow sensor In this case, the airflow sensor measures an air volume of 10.
In 2
Measured air volume 4
Out Ave
Airflow sensor 1
ECU
Output air volume 5
Airflow sensor 2
In this case, airflow sensor 1 measures an air volume of 4 and airflow sensor 2 measures an air volume of 6.
In 2
Measured air volume 4
Out Add
Because of a single engine control unit input, the measured air volume of the 2 airflow sensors is added (Add) and its result is output.
dbt
In this case, airflow sensor 1 measures an air volume of 4 and airflow sensor 2 measures an air volume of 6.
In 1
Measured air volume 10
Out 1/2
Airflow sensor
dbt
Output air volume 5
When the sensor type is Flap or Karman 1. For Flap (1) Set the sensor number Press the upper or lower part of the center switch or turn the rotary switch counterclockwise Increase/decrease or clockwise to increase or decrease the numeric value. When the rotary switch is turned clockwise, the numeric value is increased. When this switch is turned counterclockwise, the numeric value is decreased. (2) End the setting or Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at In selection, and the sensor type setting screen will reappear.
For the sensor numbers, refer to the Wiring diagram by model on the separate sheet.
2. For Karman (1) Select Karman Press the upper or lower part of the center switch or turn the rotary switch counterclockwise or clockwise to select Karman. The selected item is displayed as a reversing display. When the rotary switch is turned clockwise, the cursor is moved upward. When this switch is turned counterclockwise, the cursor is moved downward. (2) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch, and the etc. menu will reappear.
Select
or
y etc.zy
Car Selectz
P .
Q .
or
Decide
or
etc. menu
Nx
3.
Go back
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Pr
Select
Select
or
(1) Select the number of cylinders Operate the left or right part of the center switch to select the number of cylinders. The selected item is displayed as a reversing display. (2) Set the number of cylinders Select an item and press the upper or lower part of the center switch or turn the rotary switch counterclockwise or clockwise to increase or decrease the numeric value. When the rotary switch is turned clockwise, the numeric value is increased. When this switch is turned counterclockwise, the numeric value is decreased.
For a rotary car, set Number of rotors ~ 2 For a Toyota car mounting a V8 engine, set 4 For Nissan Fairlady Z (Z33), Skyline (PCV35) set 1 For Mazda Atenza (GG#S/P, GY #W), set 2
Setting range
C y l ycylindersz
The value in parentheses is the initial value 1` 16 (6) Settable by 1 cylinder steps
(3) Select the throttle sensor type Press the upper or lower part of the center switch or turn the rotary switch counterclockwise or clockwise to select the throttle sensor type (Thr). The selected item is displayed as a reversing display. (4) Set the throttle sensor type Select an item and press the upper or lower part of the center switch or turn the rotary switch counterclockwise or clockwise to change the direction of the arrow (sensor type). When the rotary switch is turned clockwise, the operation is the same as when the upper part of the center switch is pressed. When the rotary switch is turned counterclockwise, the operation is the same as when the lower part of the center switch is pressed. (5) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at number-of-cylinders (Cyl) selection, and the etc. menu will reappear. Pressing the upper part of the center switch provides the same function as turning the rotary switch clockwise, and pressing the lower part of the center switch provides the same function as turning the rotary counterclockwise.
When the throttle is completely closed, the throttle sensor voltage is 0 V to 1 V. When the throttle is completely opened, the throttle sensor voltage is 3 V to 5 V.
Select
When the throttle is completely closed, the throttle sensor voltage is 3 V to 5 V. When the throttle is completely opened, the throttle sensor voltage is 0 V to 1 V.
No throttle signal Set the throttle sensor type after checking the voltage in the completely closed/opened status of the throttle in the sensor voltage check mode described on the next page.
NOTE
throttle opening, so you can set only the Hi mode [Hi-Thrtl] in the air correction factor setting mode. The Lo mode [Lo-Thrtl] cannot be selected. In the monitor mode, the throttle opening cannot be monitored.
y etc.zy
Sensor chkz
Sensor check
The airflow sensor voltage, pressure sensor voltage, throttle sensor voltage, and knocking sensor output value are checked. After wiring, each connection can be checked for normality and each sensor status can be checked. When setting the throttle sensor type on the previous page, it is necessary to check the throttle sensor voltage. Regarding a vehicle provided with multiple knocking sensors, the sensor output value of each knocking sensor signal is checked, and wiring is performed to a sensor signal wire with the highest output value.
P .
Q .
or
Decide
or
Nx
etc. menu
3.
Go back
or
Pr
End the check Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch, and the etc. menu will reappear.
NOTE
The knocking sensor output value is raw data including noise that was obtained from the genuine knocking sensor. Accordingly, a higher numeric value than the actual knocking level is displayed. This is not abnormal. (Not a knocking level)
y etc.zy
Disp Scalez
P .
A graphic display and a analog display in the monitor mode are made and a graph scale in the two-dimensional trace mode is set. As a pressure display, one of kg/cm2 and kPa can be selected. Select [etc.] in the main menu Select
Q .
or
Decide
or
3.
etc. menu
Go back
Nx
or
Pr
Select
Select
or
Setting range
Pr : 760` -100 [mmHg] / 0,+1.0,+2.0 [ /u] 0,+100,+200 [kPa] (760mmHg) Ne : 6000` 10000 [rpm] (6000)
(1) Select an item Press the upper or lower part of the center switch and turn the rotary switch counterclockwise or clockwise to select an item to set a numeric value. The selected item is displayed as a reversing display. When the rotary switch is turned clockwise, the cursor is moved upward. When this switch is turned counterclockwise, the cursor is moved downward. (2) Set a numeric value Select a numeric value and press the right part of the center to set the numeric value. Press the upper or lower part of the center switch and turn the rotary switch counterclockwise or clockwise to increase or decrease the numeric value. When the rotary switch is turned clockwise, the numeric number is increased. When this switch is turned counterclockwise, the numeric value is decreased For setting another item Operate the left part of the center switch and repeat steps (1) and (2). (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at item selection, and the etc. menu will reappear.
y etc.zy
Warning Setz
Warning setting
Regarding the airflow using ratio, suction tube pressure, Karman swirl sensor frequency, knocking, or engine revolution speed, the indicator blinks to give a warning to the driver when the indicated value exceeds the set warning value.
P .
Q .
or
Decide
or
Nx
etc. menu
3.
Go back
or
Pr
Select
Increase/decrease
or
or
When the unit of pressure display is set to Pascal (kPa) in the display scale setting on the previous page, the unit of pressure warning in this item is changed into Pascal (kPa).
(1) Select an item Press the upper or lower part of the center switch and turn the rotary switch counterclockwise or clockwise to select an item to set a numeric value. The selected item is displayed as a reversing display. When the rotary switch is turned clockwise, the cursor is moved upward. When this switch is turned counterclockwise, the cursor is moved downward. (2) Set a numeric value Select a numeric value and press the right part of the center to set the numeric value. Press the upper or lower part of the center switch and turn the rotary switch counterclockwise or clockwise to increase or decrease the numeric value. When the rotary switch is turned clockwise, the numeric number is increased. When this switch is turned counterclockwise, the numeric value is decreased. For setting another item Operate the left part of the center switch and repeat steps (1) and (2). (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at item selection (AflW, PrW, KarW, KnkW, RevW), and the etc. menu will reappear.
When the warning value for the engine revolution speed is set to 5000 rpm.
Monitor mode
Setting range
The value in parentheses is the initial value Settable by 100 mmHg for the negative side and 0.2 kg/cm2 steps for the positive side Settable by 20 kPa steps Settable by 100 Hz steps A f l W yAirflow using ratioz 50` 100 OFF (OFF) [%] Settable by 5% steps P r W ySuction tube pressurez -500` 2.0 OFF (OFF) [kg/cu] -100` 200 OFF (OFF) [kPa]
K a r W yKarman swirl sensor frequencyz 200` 1600 OFF (OFF) [g] K n k W yKnockingz 10` 200 OFF (OFF) Settable by 20 steps R e v W yEngine revolution speedz 3000` 9000 OFF (OFF) [rpm]
y etc.zy
Pass Lockz
P .
When a password is optionally set, this can prevent setup data or setting data from being changed by disoperation or mischief. Select [etc.] in the main menu Select
Q .
or
Decide
or
Nx
etc. menu
3.
Go back
or
Pr
Select
or
(1) Select an item Press the upper or lower part of the center switch and turn the rotary switch counterclockwise or clockwise to select an item. The selected item is displayed as a reversing display. When the rotary switch is turned clockwise, the cursor is moved upward. When this switch is turned counterclockwise, the cursor is moved downward. (2) Set or change a password Select [Nx] in the popup menu after selecting an item and pressing the center pushbutton, or press the right part of the center switch to go to the password input screen. (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch, and the etc. menu will reappear.
NOTE
Take a note of the set password lest you should forget it. Avoid setting an easy-to-remember password such as 1111 and AAAA.
(1) Input the password Turn the rotary switch counterclockwise or clockwise and input a password. For the password, select characters from 0 to 9 and A to Z. Operate the left or right part of the center switch to shift a digit. (In the initial status, the password is 0000.) After inputting the password, press the center pushbutton and select [Nx] in the popup menu. To abort it, select [Pr] or [Tp] in the popup menu to exit from the mode. (2) Lock the setup/setting Press the right part of the center switch, select [Yes], and press the center pushbutton. If you do not lock the setup/setting, select [No] and press the center pushbutton.
(1) Input the password Input the current password by performing the same procedure as that for Lock Mode. (In the initial status, the password is 0000.) After inputting the password, press the center pushbutton and select [Nx] in the popup menu. To abort it, select [Pr] or [Tp] in the popup menu to exit from the mode. (2) Input a new password Input the new password by performing the same procedure as before. After inputting the password, press the center pushbutton. If a password is wrongly input on the Ent Password screen, the warning screen shown at right appears. Input a correct password again. Items for which a setting change is prohibited by Password Lock. Setting Menu All items etc. Menu Sensor TypeE Car Select
If an attempt to change any item shown above is made in the Password Lock status, a warning screen appears.
y etc.zy
VFD Brightz
P .
Q .
or
Decide
or
etc. menu
Nx
3.
Go back
or
Pr
Select
(1) Select an item Press the left or right part of the center switch to select an item to set a numeric value. The selected item is displayed as a reversing display. (2) Set a numeric value Select a numeric value and press the upper or lower part of the center switch or turn the rotary Increase/decrease switch counterclockwise or clockwise to increase or decrease the numeric value. As the numeric value is increased, it becomes brighter. As the numeric value is decreased, it becomes darker. When the rotary switch is turned clockwise, the numeric number is increased. When this switch is turned or counterclockwise, the numeric value is decreased. (3) End the setting Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch at [Day] or press the left part of the center switch at [Nig], and the etc. menu will reappear.
y etc.zy
Program Ver.z
P .
Q .
or
Pr Main menu
or
Decide
or
Nx
etc. menu
3.
Go back
or
Pr
End the check Select [Pr] in the popup menu after pressing the center pushbutton or press the left part of the center switch, and the etc. menu will reappear.
y etc.zy
Initializez
P .
Q .
Select
Select
or
Decide
or
Nx
etc. menu
3.
Go back
or
Pr
Decide Initialize all data In the all data initialization mode, operate the right part of the center switch, select [Yes], and press the center pushbutton. After that, turn off the ignition switch. Exit from the mode without initialization In the all data initialization mode, perform one of the following operations. E Select [No] and press the center pushbutton. E When [No] has been selected, operate the left part of the center switch. E When [Yes] has been selected, operate the right part of the center switch. Then, the etc. menu will reappear.
Select
Memo
vibrations. This may be due to a wiring contact defect. The display is not normal Each signal is not displayed. (monitored) Check if the harness connecting position is correct. Install the harness by referring to the Wiring diagram by model attached to this product, taking special care about the direction of the ECU, and checking the connector shape and the number of pins. The revolution speed display is not normal. E Check if the number of cylinders is correctly is set. EGenuine tachometers have a slight error. Even when a deviation of 200 to 300 rpm occurs at a high-speed revolution, this is normal. The numeric value of this product is a correct revolution speed. The throttle opening display is not normal. E Check if the throttle sensor type has been set. ECheck if the throttle opening has been learned. EFor a vehicle without throttle opening signal, the throttle display cannot be performed. Throttle opening Hi/Lo cannot be selected. Check if the throttle type is not set to If it is set to correction is not made by throttle opening, so the Hi/Lo map cannot be changed over. The pressure display does not move. E For an airflow car (Hot Wire, Flap or Karman), the pressure display does not move. For a pressure sensor type car only, the pressure display can be monitored.
An engine stall occurs. E Check if the harness is connected to a wrong position. Install the harness by referring to the Wiring diagram by model attached to this product, taking special care about the direction of the ECU, and checking the connector shape and the number of pins. ECheck if the sensor type is wrongly set. Idling is unstable. E Check if the harness is securely connected. ECheck if the sensor type is wrongly set. The engine check lamp comes on. E Check if the harness is securely connected. ECheck if the sensor type is wrongly set. The engine does not blow. E Check if the harness is securely connected. ECheck if the sensor type is wrongly set. ECheck if the fuel is not set to an extremely thick level by the correction factor setting. The engine seems to be overloaded. E Check if the harness is securely connected. ECheck if the sensor type is wrongly set. ECheck if the fuel is not set to an extremely thick level by the correction factor setting. The engine fails to start. E Check if the harness is securely connected. ECheck if the sensor type is wrongly set. Knocking occurs. E Check if the fuel is not set to an extremely thick level by the correction factor setting. E Make a VFD brightness adjustment. (P58)
Notes
1. The contents of this document are subject to change without previous notice. 2. The contents of this document have been prepared with extreme care. However,
written permission, and also may not used without the prior written permission of APEX CO., LTD. under the copyright except for private use. 4. We shall disclaim all the responsibility for any damage resulting from a loss of memory data due to a failure, repair, or any other reason. 5. The specifications, price, and appearance of this product are subject to change without previous notice.
EThe company names and product names described in this document are the registered trademarks or brands of the respective companies.
EThe
names, addresses and telephone numbers mentioned as where to contact are as of December 10, 2002. Note that this information is subject to change. Operating voltage DC10V` 16V Operating temperature -20` +60
Warranty
This product is warranted under the contents of the separate warranty. Confirm the contents of the warranty and enter necessary items. Keep the warranty in your custody.
Revision Record
No.
Date of issue Part No. of instruction manual Edition 7107-0230-00 Dec. 10, 2002 First edition
Change of description
Where to contact
Authorized Agencies
TAIWAN AAI MOTORSPORTS CO.,LTD B1, NO. 162, Jian-Yi Road, Jung-He City Taipei, Taiwan HONG KONG GT SPORTS LTD DD 115 Lot 1045 BRP,Castle Peak,Road,Au Tau Yuen Long,NT Hong Kong AUSTRALIA ACCESS AUTO ENGINEERING PTY. 9 Traid Place Vermont Vic.3133 Australia MALAYSIA, SPEEDWORKS (M) SDN. BHD SINGAPORE Lot2,Lorong 51A/227B, Section 51A, 46100 Petaling Jaya, Selangor, Malaysia KOREA CAREX CO., LTD 787-15 Youksam-Dong, Kangnam-ku, Seoul,
http://www.apexi.co.jp
+886-2822-63988 +886-2822-65788
Contact
Apex Integration, Inc 330 W. Taft Orange, CA 92865 Apex Co., Ltd. 1-17-14 Tanashioda, Sagamihara-city, Kanagawa, 229-1124 Japan