Loadwise 502 RCI Calibration Manual

LOADWISE MODEL 502 RATED
502
CAPACITY INDICATOR SYSTEM
LOADWISE MODEL 502

RATED CAPACITY INDICATOR SYSTEM
CALIBRATION MANUAL
LOADWISE, INC.
18362 GOTHARD STREET
HUNTINGTON BEACH, CA 92648
TEL: 714/841-5662
FAX: 714/841-5372
Page 1 Edition # 94599

Rev 00242
Table of Contents
Description Page
Display Operation 3
Operation Modes 4
To Enter Cal Mode 5
Cal Modes 6
Sequence of Calibration 7
Cal Mode 00 8
Cal Mode 01 9
Cal Mode 02 10
Cal Mode 03 11
Cal Mode 04 12
Cal Mode 05 13
Cal Mode 06 14
Cal Mode 10 15
Cal Mode 11 16
Cal Mode 12 17
Cal Mode 13 18
Cal Mode 14 22
Cal Mode 15 24
Rev 00242
SkyAzúl Equipment Solutions www.skyazul.com
DISPLAY OPERATION
DISPLAY CONSOLE
The Display Console is split into two sections. The center section is a four (4) line “alpha-
numeric” screen that displays information to the operator, and the right section is a keypad
used to enter information into the system and to change the display to the various modes,
and is also used in the calibration process.
F L/H ALT
+ TEST
LOADWISE 500
TARE DEDUCT DUTY
Display Section Keypad

Section

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OPERATION MODES
F L/H ALT
+ TEST
LOADWISE 500
TARE DEDUCT DUTY
For purposes of clarity,

only the 4-line Display
Section is shown on the
rest of this manual.
Line 1
Line 2
Line 3
Line 4
An Example of the ALT mode
In normal operation, there are four display modes available:

ALT mode shows a description of the duty selected. The ALT mode is first
displayed on initial power-up.
NORMAL mode shows the crane’s various functions. This is the main operating mode.
L/H mode changes the second line of the display from RADIUS and BOOM
ANGLE to BOOM LENGTH and TIP HEIGHT.
TARE mode when pushed, will deduct the existing load displayed from itself and any
future load, and can be canceled by a second push.
TEST mode initiates a test routine that takes approximately 10 seconds.
DIAGNOSTICS mode shows the condition(s) of the various sensors.

Rev 00242
TO ENTER CAL MODE

TO ENTER THE CALIBRATION MODE
The calibration mode is protected by a sequence code which is only available to
trained, authorized personnel, at the discretion of the owner.
To enter the calibration mode, press:
TEST - TEST - TEST - ALT
The display will show the crane make and model, the increments used in the system
and the load chart (“feet - pounds” or “meters - kilos”), the serial number of the
system, and the system’s date.
While this data is displayed, (approximately 10 seconds,) the entry code must be
pushed. If the incorrect entry code is selected, the display will return to its standard,
normal mode.
Once the calibration mode has been entered, the display will be at calibration mode
00, which is the starting point for the calibration process.
WARNING
THE CALIBRATION MODE ENABLES THE BASIC FUNCTION OF THE
INDICATOR TO BE CHANGED. UNAUTHORIZED INTERFERENCE WITH THE
CALIBRATION OF THE SYSTEM CAN BE VERY DANGEROUS TO THE SAFETY
OF THE CRANE.

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CAL MODES
The calibration mode contains fifteen (15) sections. Not all sections are used on all types
of cranes.
MODE FUNCTION
01 TO ENABLE SENSOR ZEROS TO BE SET
02 TO ENABLE SENSOR SPANS AND SENSITIVITY TO BE SET
03 TO PRESET THE MAIN BOOM WEIGHT IN DIFFERENT CONFIGURATIONS
04 TO PRESET THE JIB WEIGHT COMBINED WITH THE MAIN BOOM WEIGHT
05 CALIBRATION OF THE LOAD ON THE HOOK
06 TO CORRECT FOR DEFLECTION OF THE BOOM AND JIB COMBINATIONS
DUE TO THEIR OWN WEIGHT, AND THE HOOK LOAD
07 (RESERVED FOR A MODEL OTHER THAN 502)
10 “LAST-LOADS-RECALL” FUNCTION
11 TO PRE-SET THE ALARMS AND WARNING LIMITS
12 TO PRE-SET THE VARIOUS LOAD LIMITS
13 TO ENTER THE CRANE GEOMETRY (SEE DWG # 94536 OR # 94537)
14 TO ENTER THE WINCH/BOOM HOIST ROPE GEOMETRY (SEE DWG # 94554)
15 MEMORY MOVEMENT SYSTEM

Rev 00242
SEQUENCE OF CALIBRATION
1) Go to Mode 15 and carry out “I - A” to ensure that the system is cleared back to
the factory standard.
2) Ensure that the loadpins are electrically connected before installation, and the
zeros are set (in Mode 01,Section 06 & 07) and the sensitivity of each pin is set (in
Mode 02, Section 06 & 07).
3) Check the geometry dimensions in Mode 13 and 14, ensuring that all data is
present and correct.
4) Check Mode 11 and 12 for correct settings of alarm percentages, rope limits, etc.
5) Complete Mode 01 and 02 for setting the zero and the span of boom angle.
6) Initial boom calibrations should be carried out with the shortest boom length with
Mode 03 (boom weight) and then Mode 05 (load calibration), to be completed and
working correctly before moving on to the next section.
7) After ensuring that (# 6 above) has been completed and is correct, increase the
boom length to approximately half the full length, or to the shortest boom that will
carry a jib. Next, this main boom should be calibrated for boom weight (in Mode
03), and the jib fitted and then calibrated for boom weight (in Mode 04). Boom
deflection (in Mode 06) is then carried out at this time and at any other time it is
found to be necessary.
8) Additonal boom and boom / jib combinations should then be rigged and calibrated,
to cover the maximum possible boom lengths. Typically at least three (3) boom
lengths are calibrated, and more (if practical) will ensure maximum accuracy of
calibration. If midpoint suspension is employed, calibration must be carried out at
the suspension point boom length and at the boom length immediately prior to
midpoint suspension.
9) Jib calibrations (in Mode 04) must be carried out for all combinations of jibs (for
example, all boom lengths / offsets on the minimum and maximum boom lengths).
10)After all the above is completed and double-checked, go to Mode 15 and backup
the calibration by copying “A” memory to “B” memory. TAKE GREAT CARE TO
NOT DO AN “I - A” COPY AS THIS WILL WIPE OUT THE CALIBRATION.

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CAL MODE 00
Cal Mode 00 is the “index” or starting point, used to access the various Cal Modes.
To exit the calibration mode (while in Cal Mode 00) and return to the normal,
operating mode, press “F”.
NOTE: while in the calibration mode, the alarms / cut-outs are suppressed with the
exception of (1) “OUT-OF-LEVEL” and (2) “OVERHOIST” (or “Anti Two Block”).
Also while in Cal Mode these two messages will not be available on the display.
Cal Mode Section

Number Number
The display will show

this in Cal Mode 01
Notes:
1) In Mode 00, the section number
cannot be modified.
2) To select a mode, press “ALT”.
This will cause the Cal Mode
number to flash. While it is
flashing, press “+” or “-” to select
the mode. When the correct Cal
Mode number has been
selected, press “ALT” to access
the Section Number.
3) If there is not an available mode
for the number selected, the
system will return automatically
to Cal Mode 00, Section 00.
4) While the Cal Mode number is
flashing, the “CAL. END=F”
message is not available.

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CAL MODE 01
Cal Mode 01 is used to “zero” the various sensors:
The display will show this when

first in Cal Mode 01
Within Cal Mode 01, there are eight (8) sections:

Mode/Section
Sensor No. Sensor Description
No.
01/00 A3 Superstructure Angle Sensor (only on special applications)
01/01 A2 Luffing Jib Angle Sensor (when fitted)
01/02 L2 (Not Applicable to 502 System)
Note:
01/03 W3 (Not Applicable to 502 System) The Angle “zero” should be done
01/04 L1 (Not Applicable to 502 System) with a small positive boom angle
(for example, +2.0º).
01/05 A1 Boom Angle Sensor In Mode 01/06 and 01/07, the
01/06 W2 2nd Load Sensor Load Sensors MUST be “zeroed”
before installation to the crane.
01/07 W1 1st Load Sensor
To change Sections, press “ALT” - this will cause the Section number to flash. While it is flashing, press
“+” or “-” until the correct Section number is displayed. To stop the number flashing, press “ALT”.
The second display line as shown above has two sets of numbers: the left-hand set are for reference only;
and the right-hand set are changed to effect the calibration.
To modify the Section, press “F”. This will cause the ‘100’s’ to flash; while flashing, this number can be
changed up or down (as required) by pressing “+” or “-”. Once the correct number has been selected,
press “F” again to change the flashing digit to the ‘10’s’; a third press of “F” will change the flashing digit to
the ‘1’s’ and an additional press of “F” will change the flashing digit to the ‘0.1’s’, etc. While any of these
right-hand numbers has a flashing digit, it can be changed up or down (as required) by pressing “+” or “-”.
A final press of the “F” button will stop the flashing and give three choices:
l “ALT” will allow a change to a different Section number.
l “L/H” will store the calibration just performed. (If “+” or “-” have not been used, the memory will not be
updated (since no change has been made), even if the command to store (“L/H”) is used.) If “L/H” is
pressed, the display will change after a delay of approximately three seconds.
l “TARE” will return to Mode 00/00 without saving the calibration just performed.

Rev 00242
CAL MODE 02
Cal Mode 02 is used to “span” the various sensors:
The display will show this

when first in Cal Mode 02

Mode/Section
Sensor No. Sensor Description
No.
02/00 A3 Superstructure Angle Sensor (only on special applications)
02/01 A2 Luffing Jib Angle Sensor (when fitted)
02/03 W3 (Not Applicable to 502 System)
02/05 A1 Boom Angle Sensor
02/06 W2 2nd Load Sensor (SENSITIVITY - SEE NOTE BELOW)
02/07 W1 1st Load Sensor (SENSITIVITY - SEE NOTE BELOW)
Notes:
• In Mode 02/06 and 02/07, enter the SENSITIVITY of the load sensors. This information is found
on each load sensor, and is expressed as a “mV/V” value such as “1.334”. If more than four digits
are shown, only the first four digits are entered, irrespective of where the decimal point is shown on
the load sensor.
• Calibration will not be successful if the number on the left-hand side of the second display line is
either 000.0 or 409.2. If this occurs, the sensor being calibrated is out of range and must be
corrected before proceeding further with the calibration process.

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CAL MODE 03
Cal Mode 03 is used to calibrate the boom weight moment

when in Cal Mode 03
NOTES:
While using this mode, the hook block(s) must be on the ground, or the hoist rope(s) must be
tied back to the boom and left slack.
During the calibration, the boom angle must be increased slowly and steadily, or stationary.
The boom angle must NOT be decreasing. If the boom angle is decreased, the Cal Mode 03
must be redone.
Select the boom length to be calibrated by selecting the appropriate duty number, prior to
entering the Cal Mode. Initial calibration in Mode 03 should be on the shortest boom length,
(immediately followed by Mode 05). Next, an intermediate boom is rigged and the appropriate
duty selected, and Mode 03 is calibrated for that length. Further boom lengths follow;
ordinarily at least three (3) boom lengths, and more if practical (to ensure maximum accuracy
of calibration). If mid-point suspension is employed, a Mode 03 calibration must be carried out
at the suspension point length and the length immediately prior to the mid-point suspension.
Position the boom at approximately 0º boom angle and press ALT. The Section number will
change to 01 and the next target boom angle will be displayed. Raise the boom until the
boom angle displayed on the left side is close to the target boom angle, and press ALT. The
Section number will again change and the next target boom angle will be displayed. Continue
until the max boom angle is reached (or the display offers a target of “ - - “). A maximum of
twelve (12) Sections are available for a particular boom length.
Not all main boom lengths need to be calibrated in Mode 03; where two lengths have been
calibrated, an interpolation of weights is done by the computer for intermediate boom lengths.
To store the results, press L/H. To abort Mode 3 at any time, press TARE.

Rev 00242
CAL MODE 04
Cal Mode 04 is used to calibrate the jib weight moment

when in Cal Mode 04
NOTES:
While using this mode, the hook block(s) must be on the ground, or the hoist rope(s) must be
tied back to the boom and left slack.
During the calibration, the boom angle must be increased slowly and steadily, or stationary.
The boom angle must NOT be decreasing. If the boom angle is decreased, the Cal Mode 03
must be redone.
Select the boom length/ jib length / jib offset to be calibrated by selecting the appropriate duty
number, prior to entering the Cal Mode. This procedure must be performed for each jib
length / jib offset combination.
Derrick the boom up to approximately 20º boom angle and press ALT. The Section number
will change to 01 and the target boom angle will be change to 60º. Raise the boom up to
approximately 60º and press ALT; the Section number will change to 02 and the target will
show “ - - “.
Not all main boom lengths need to be calibrated with specific jibs. Where two lengths have
been calibrated, an interpolation of weights is done by the computer for intermediate boom
lengths.
To store the results, press L/H. To abort Mode 4 at any time, press TARE.

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CAL MODE 05
Cal Mode 05 is used to calibrate the load weight

when in Cal Mode 05
NOTES:
Cal Mode 05 should be done with the maximum possible load on a short main boom; at least
75% of maximum capacity, just inside the rated radius.
When entering the gross load value, include the weight of the hook block, slings, shackles,
rigging, and hoist rope suspended from the head sheaves.
To Enter the Test Load Value:
• Press “F” to start the first digit flashing.
• Press “+” or “-” to adjust the flashing digit to the appropriate value.
• Press “F” to move the flashing digit to the right and press “+” or “-” to adjust this flashing
digit to the appropriate value.
• Continue until all the digits have been adjusted to the appropriate value and the flashing
stops.
• Proceed to the “Derrick Up Calibration”(see next paragraph).
To Enter the Derrick Up Calibration:
• Derrick the boom up gently until the load is clear of the ground.
• Measure the radius of the load and ensure that the displayed radius is correct.
• If the displayed radius is incorrect, press TARE to exit this mode, and investigate and
correct the cause of the radius error.
• If the displayed radius is correct press ALT. The Section Number will change to 01;
proceed to the “Derrick Down Calibration” (see next paragraph).
To Enter the Derrick Down Calibration:
• After ensuring the Section Number is displaying “01” (by completing the “Derrick Up
Calibration”), derrick the boom gently down by 2º or more, with the load still suspended.
• Press L/H and wait approximately three seconds while the memory is updated and
checked.
NOTE: during this Cal Mode, all crane movements should be slow and smooth. All
buttons should be pressed only with the load stationary and not swinging or bouncing.

Rev 00242
CAL MODE 06
Cal Mode 06 is used to calibrate the boom deflection

when in Cal Mode 06
Cal Model 06 is used for main boom, or jib, or main boom with the jib erected but not
used, to adjust for deflection due to their own weight(s).
Before accessing this mode, ensure the appropriate boom and / or jib is rigged, and
the corresponding duty is selected prior to entering the Cal Mode.
Within Cal Mode 06 there is only Section 00 and this cannot be changed.
Procedure for Mode 06:

• With an EMPTY hook, (NO load,) position the boom at approximately 40º (within
the maximum radius).
• Measure the radius with a tape and record this information.
• Press F - this will cause the displayed F (on line 2 of the display) to flash.
• Derrick the boom slowly UP until the displayed radius matches the taped radius.
• Press F again and the displayed F (on line 2 of the display) will stop flashing.
• Press H/L and wait approximately three seconds while the memory is updated and
checked.
NOTES:
• TARE can be pressed at any time to exit this calibration mode.
• Pressing H/L will not store the calibration unless the FULL procedure has
been completed.

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CAL MODE 10
Cal Mode 10 is the LAST LOADS RECALL option

when in Cal Mode 10
When equipped with the LAST LOADS RECALL option, the 502 System stores the last 100
load movements (above 50% of rated capacity) and displays them, when recalled, on line 3
as show in the example above. It only stores loads above 50% of rated capacity, and only in
increments of 10%, up to 150%. Various “flags” are also stored; these “flags” offer data on
the state of the 502 System and its various sensor inputs at the time of each individual store.
On initial entry into Cal Mode 10, the display will be on Section 00, which is a test mode that
displays the values shown above.
By pressing “+” and “-”, the Section number is changed, starting at 01 and ending at 99.
The third line contains 20 characters as detailed below. On those values that are either a “1”
or a “0”, the “1” means the alarm (or the switch) in question is turned ON; the “0” means the
alarm (or the switch) in question is turned OFF.
To exit this Cal Mode, press TARE. OUT OF BOOM LENGTH (TELE ONLY)
OUT OF RADIUS
OUT OF ANGLE
NO CHART FOUND FOR INPUTS
APPROACH % EXCEEDED
OVERLOAD % EXCEEDED SYSTEM
FAULT ROPE LIMIT
MOTION CUT % EXCEEDED
OVERRIDE
RIGGING
LOAD % OF
RATED CAPACITY
1 5 0 + % 1 1 1 1 1 1 1 1 1 1 1

Rev 00242
CAL MODE 11
Cal Mode 11 is used to adjust the Alarm Settings

when in Cal Mode 11

Mode/Section Factory Default
Description Notes
No. Values
11/00 APPROACH % 95.0 %
11/01 OVERLOAD % 105.0 %
11/02 MOTION-CUT % 110.0%
11/03 HIGH ANGLE Aº 80.0º
11/04 LOW ANGLE Aº 0.0º
11/05 BOOM SWITCH 0.0 Not Applicable to 502 System
For setting in the multiple loads per line
11/06 SHEAVE % 100
11/07 SCALE FACTOR 0.5 Set to 1.0 for cranes above 650 Tons.
To change Sections, press “ALT” - this will cause the Section number to flash. While it is flashing, press “+”
or “-” until the correct Section number is displayed. To stop the number flashing, press “ALT”.
changed up or down (as required) by pressing “+” or “-”. Once the correct number has been selected, press
“F” again to change the flashing digit to the ‘10’s’; a third press of “F” will change the flashing digit to the ‘1’s’
and an additional press of “F” will change the flashing digit to the ‘0.1’s’, etc. While any of these right-hand
numbers has a flashing digit, it can be changed up or down (as required) by pressing “+” or “-”. (This mode
will only change the function size in 0.5 steps.)
Rev 00242
CAL MODE 12
Cal Mode 12 is used to adjust the Load Limit Settings

when in Cal Mode 12
Within Cal Mode 12, there are four (4) sections:

Mode/Section
Description
No.
12/00 MAIN WINCH (Max Line Pull)
12/01 AUX WINCH (Max Line Pull)
12/02 RIGGING LOAD (Max available load with
suppressed alarms)
12/03 INHIBIT LOAD (load above which duty deduct
& parts-of-line cannot be changed)
changed up or down (as required) by pressing “+” or “-”. Once the correct number has been selected, press
“F” again to change the flashing digit to the ‘10’s’; a third press of “F” will change the flashing digit to the ‘1’s’
and an additional press of “F” will change the flashing digit to the ‘0.1’s’, etc. While any of these right-hand
numbers has a flashing digit, it can be changed up or down (as required) by pressing “+” or “-”. (This mode
will allow values up to 655.35.)

Rev 00242
CAL MODE 13
Cal Mode 13 is used to enter the crane’s geometry
In Cal Mode 13, there are twelve (12) sections. See Drawing # 94536 (on Page 19 )
Mode/Section Dim Dim

Description
No. No. (CM)
13/00 A Upper Pendant Fixing to C/L of Boom
13/01 B Upper Pendant Fixing to Head Sheave
13/02 C See Drawing # 94536 or # 94537
13/03 D See Drawing # 94536 or # 94537
13/04 E Head Sheave Pivot Pin to C/L of Boom
13/05 F Boom Pivot Pin to Center of Slew
13/06 S Head Sheave Radius
13/07 G See Drawing # 94536 or # 94537
13/08 H See Drawing # 94536 or # 94537
13/09 X See Drawing # 94536 or # 94537
13/10 Y Vertical Distance of Boom Pivot Pin to Ground
13/11 Q Questions - See Page 21
To modify the Section, press “F”. This will cause the character directly after the “=” to flash. Either a blank
(for a “positive” value) or a “-” (for a “negative” value) can be selected by pressing “+” or “-”. Press “F” again
and the next character will be flashing, allowing it to be adjusted by using the “+” or “-”. Further presses of
the “F” button will allow selection of the appropriate character; each can be adjusted by using the “+” or “-”.
Adjustment range in this mode is from 0000 to 9999.
A final press of the “F” button will stop the flashing.

Rev 00242
502 CALIBRATION MODE 13
GEOMETRY DATA - “WITHOUT MAST” VERSION
LATTICE BOOM CRANE
WITH “FIXED” GANTRY Pendant B
AND “FLYING BRIDLE” Anchor
A E
“FLYING” C/L
BRIDLE Boom Head
S
“FIXED”
GANTRY
C/L Dim. CM DESCRIPTION

Y A Upper Pendant Fixing to Center Line of Boom
F B Upper Pendant Fixing to Head Sheave Pin
C
C Boom Pivot Pin to Gantry (Horizontal)
D Boom Pivot Pin to Gantry (Vertical)
E Head Sheave Pin to C/L of Boom
F Boom Pivot Pin to Center of Slew
S Sheave Radius
4 SEP 97 X Minimum Boom Length
# 94536 Y Boom Pivot Pin to Ground (Vertical)

Rev 00242
502 CALIBRATION MODE 13
GEOMETRY DATA - “WITH MAST” VERSION
Pendant B
Anchor
MAST
A E
C/L
Boom Head
LATTICE
S
BOOM
CRANE
WITH “MAST”
C/L C D Dim CM DESCRIPTION

Y A Upper Pendant Fixing to Center Line of Boom
F B Upper Pendant Fixing to Head Sheave Pin
C Boom Pivot Pin to Mast Pivot (Horizontal)
D Boom Pivot Pin to Mast Pivot (Vertical)
E Head Sheave Pin to C/L of Boom
F Boom Pivot Pin to Center of Slew
G Mast Length
H Pendant Length on Minimum Boom
S Sheave Radius
4 SEP 97 X Minimum Boom Length
# 94537 Y Boom Pivot Pin to Ground (Vertical)

Rev 00242
CAL MODE 13
Cal Mode 13/11 selects a range of questions to which the crane operator must respond
before the system will operate in the normal operating mode. Three options are available:
lNo questions - enter the value 121.2
lQuestions # 1 through # 10 - enter the value 111.1
lQuestions # 5 through # 10 - enter the value 212.1
1 6
YOU HAVE A VALID CRANE ON
CRANE LICENSE LEVEL GROUND
PRESS ALT TO CONFIRM PRESS ALT TO CONFIRM
DUTY=001 F1=06 D=0 DUTY=001 F1=06 D=0
2 CRANE MANUAL READ 7 SLI IS SET WITH

AND UNDERSTOOD CORRECT DUTY CODE
DUTY=001 F1=06 D=0 DUTY=001 F1=06 D=0
3 8
SLI MANUAL READ SLI IS SET WITH
AND UNDERSTOOD CORRECT REEVING
DUTY=001 F1=06 D=0 DUTY=001 F1=06 D=0
SLI SYSTEM IS ONLY 9 SLI IS SET WITH

4
A DRIVER AID CORRECT DEDUCTION
DUTY=001 F1=06 D=0 DUTY=001 F1=06 D=0
5 YOU ARE RESPONSIBLE 10 CRAWLERS ARE

AT ALL TIMES CORRECTLY POSITIONED
DUTY=001 F1=06 D=0 DUTY=001 F1=06 D=0

Rev 00242
CAL MODE 14
Cal Mode 14 is used to enter the winch’s geometry
In Cal Mode 14, there are six (6) sections. Consult Drawing # 945344 (on Page 23).
Mode/Section Dim Dim
Description
No. No. (CM)
14/00 A Boom Pin to First Winch Center (Horizontal)
14/01 B Boom Pin to First Winch Center (Vertical)
14/02 C Radius of First Winch
14/03 D Boom Pin to Second Winch Center (Horizontal)
14/04 E Boom Pin to Second Winch Center (Vertical)
14/05 F Radius of Second Winch Center
To change Sections, press “ALT” - this will cause the Section number to flash. While it is flashing,
press “+” or “-” until the correct Section number is displayed. To stop the number flashing, press “ALT”.
To modify the Section, press “F”. This will cause the character directly after the “=” to flash. Either a
blank (for a “positive” value) or a “-” (for a “negative” value) can be selected by pressing “+” or “-”.
Press “F” again and the next character will be flashing, allowing it to be adjusted by using the “+” or “-”.
Further presses of the “F” button will allow selection of the appropriate character; each can be
adjusted by using the “+” or “-”.
Adjustment range in this mode is from 0000 to 9999.
A final press of the “F” button will stop the flashing.

Rev 00242
CAL MODE 14
WINCH GEOMETRY
E
B
BOOM
PIVOT
PIN
A
Dimension CM DESCRIPTION
A MAIN WINCH TO BOOM PIVOT PIN (HORIZONTAL)
B MAN WINCH TO BOOM PIVOT PIN (VERTICAL)
C MAIN WINCH RADIUS
D AUX WINCH TO BOOM PIVOT PIN (HORIZONTAL)
E AUX WINCH TO BOOM PIVOT PIN (VERTICAL) 22 SEP 97
F AUX WINCH RADIUS # 94554

Rev 00242
CAL MODE 15
Cal Mode 15 is used to move stored calibration information
Cal Mode 15 is used to move stored calibration data between memory sections. The Loadwise 500
System contains two memory sections: MEMORY A and MEMORY B.
When Power is applied to the system, data in MEMORY A is copied to the active memory which is used
for all calibrations, etc. During the calibration process, the data being entered is being placed in the active
memory and if the “L/H” button is pressed, this data is copied to MEMORY A. MEMORY B is a backup
area that is used to store a copy of MEMORY A for possible future use.
Cal Mode 15 also has a third function: an INITIALIZE sequence allows the calibration to be reset to the
factory-default settings, which clears all entered data in MEMORY A. This process must be performed as
the first step of the calibration process, and typically is not performed again.
There are three sections in Cal Mode 15:
Mode/Section Description
No.
15/01 Initializes MEMORY A (to factory default values)
15/02 Copies MEMORY A to MEMORY B
15/03 Swaps MEMORY B and MEMORY A
To change Sections, press “ALT” - this will cause the Section number to flash. While it is flashing, press
“+” or “-” until the correct Section number is displayed. To stop the number flashing, press “ALT”.
To initiate the movements, first press “F”, followed by “L/H”. To abort at any time, press “TARE” or return
to 15/00, where “NONE” is displayed, and then press “F” or “L/H” or “TARE”.

Rev 00242
Notes / Additions
The following functions have been added to the 502 program:
Mode/Section Description
No.
This adds load to all main boom duty loads and should be set
01/02 as a default to zero.
This subtracts load from all jib duty loads and should be set as
02/02 a default to zero.
Is named “Correction %” and should be set as a default value

to 100%.
This % is 100% at high angle and progresses toward the set value
11/05 as the boom angle is reduced. Therefore the load should be
calibrated at high angle and corrected plus or minus at a low
boom angle.

Rev 00242

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LOADWISE MODEL 502 RATED

LOADWISE MODEL 502

Page 1 Edition # 94599

Display Section Keypad

Page 3 Edition # 94599

For purposes of clarity,

An Example of the ALT mode

In normal operation, there are four display modes available:

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TO ENTER CAL MODE

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Cal Mode Section

The display will show

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The display will show this when

Within Cal Mode 01, there are eight (8) sections:

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The display will show this

Within Cal Mode 02, there are eight (8) sections:

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The display will show this

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The display will show this

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The display will show this

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The display will show this

Procedure for Mode 06:

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The display will show this

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The display will show this

Within Cal Mode 11, there are eight (8) sections:

The display will show this

Within Cal Mode 12, there are four (4) sections:

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Mode/Section Dim Dim

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C/L Dim. CM DESCRIPTION

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C/L C D Dim CM DESCRIPTION

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2 CRANE MANUAL READ 7 SLI IS SET WITH

SLI SYSTEM IS ONLY 9 SLI IS SET WITH

5 YOU ARE RESPONSIBLE 10 CRAWLERS ARE

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There are three sections in Cal Mode 15:

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Is named “Correction %” and should be set as a default value

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