NewDealSeals Brochure Oil Seals 2019

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Oil-Seal

Catalogue
TABLE OF CONTENTS
DESCRIPTION OF OIL SEALS........................................................................ 4
Oil Seals TYPES............................................................................................. 5
Oil Seals STANDARD Material options....................................................... 7
Oil seal interchange table......................................................................... 8
SHAFT SEAL TYPE A...................................................................................... 9
SIZE CHART DIN DIMENSIONS..............................................................10-12
Shaft seal type AS..................................................................................... 13
Shaft seal type AO.................................................................................... 14
Shaft seal type AS-P................................................................................. 15
Shaft seal type AS-PX............................................................................... 16
SHAFT SEAL TYPE B..................................................................................... 17
SHAFT SEAL TYPE BS................................................................................... 18
SHAFT SEAL TYPE BO.................................................................................. 19
SHAFT SEAL TYPE C.................................................................................... 20
SHAFT SEAL TYPE CS.................................................................................. 21
SHAFT SEAL TYPE CO................................................................................. 22
SHAFT SEAL TYPE A-DUO........................................................................... 23
DESIGN AND OPERATION......................................................................... 24
Shaft requirements..........................................................................................24
Eccentricity and shaft runout........................................................................25
Housing bore requirements............................................................................26
Lubrication.......................................................................................................27
Speed...............................................................................................................28
Pressure............................................................................................................29
Friction..............................................................................................................30
ORDER CODE............................................................................................. 31
Oil-Seals
PRODUCTGROUP Oil Seals

DESCRIPTION OF OIL SEALS


Oil seals, radial shaft seals or Simmerrings® have been designed for sealing
shafts and spindles. Oil seals are one of the most frequently used rotary shaft
seals. They separate oil or grease on the inside from dirt, dust and/or water on
the outside. Most commonly, Oil-seals consist of a rubber sealing lip, a metal
housing and a helical tensioned spring. NewDealSeals spdplies various types of
oil seals, both with and without dust lip, in accordance with DIN3760/3761 and
ISO 6194. Standard available in NBR/Steel and FKM/Stainless steel. Besides the
standardized sizes, NewDealSeals also designs special and custom oil-seals.
Key features
>> Easy to install
>> Economical sealing solution

Suitable for Not suitable


>> Rotating applications >> Dry running applications
>> High pressure applications(Pressu-
re should be less than 0,5 [bar for
most types] Special types availa-
ble up to 2 [bar]
How do Oil Seals work?
The common radial oil seals works by creating a thin layer of oil between the
rubber sealing lip and the shaft which results in the oil lifting the sealing lip clear
of the shaft. This thin layer of oil performs a barrier and prevents leakage of the
oil past the sealing lip. For this reason rubber oil seals are not suitable for dry
running applications or high pressure.

Technical specifications

Movement Type Hardness range


Rotating Shore 70
Available standards
Available materials DIN 3760 DIn 3761
NBR,FKM,VMQ Available compliances
Available sizes KTW, USP, NSF 51 61, WRC, WRAS, FDA,
Any size available upon request R67 01

4
PRODUCTGROUP
product type Oil Seals

Oil Seals TYPES

type A AS AO AS-P
movement type
rotating V V V V
max. pressure 0.5 [bar] 0.5 [bar] 0[bar] 2[bar]

Pressure direction
Single direction V V V V
Bi-redectional X X X X

max. speed FKM 30 [m/s] 30 [m/s] 30 [m/s] 30 [m/s]


NBR 10 [m/s] 10 [m/s] 10 [m/s] 10 [m/s]

dust lip X V X V
garter spring V V X V

rubber covered V V V V

type AS-PX B BS BO
movement type
rotating V V V V
max. pressure 5 [bar] 0.5 [bar] 0.5[bar] 0[bar]
Pressure direction
Single direction V V V V
Bi-redectional X X X X
max. speed FKM 30 [m/s] 30 [m/s] 30 [m/s] 30 [m/s]
NBR 10 [m/s] 10 [m/s] 10 [m/s] 10 [m/s]
dust lip V X V X
garter spring V V V X

rubber covered V X X X

5
PRODUCTGROUP
product type Oil Seals

Oil Seals TYPES

type C CS C-O A-DUO


movement type
rotating V V V V

max. pressure 0.5 [bar] 0.5 [bar] 0[bar] 0.3[bar]

Pressure direction
Single direction V V V V
Bi-redectional X X X X

max. speed FKM 30 [m/s] 30 [m/s] 30 [m/s] 10 [m/s]


NBR 10 [m/s] 10 [m/s] 10 [m/s] 10 [m/s]

dust lip X V X X
garter spring V V X V

rubber covered X X X V

*The seal should not be exposed to the max. temperature and the max.
speed at the same time.

6
PRODUCTGROUP
product type Oil Seals

Oil Seals STANDARD MATERIAL OPTIONS


The list below shows our standard material options for Oil Seals.
Oil Seals of NewDealSeals can be made in any other material/specifications
based on your requirements. Questions? please contact us: sales@newdeal-
seals.com

MATERIAL/SPEC NBR FKM

standard colour ● black (N70N00E) ● brown(V70M00E)

standard 70 [shore A] 70 [shore A]


hardness

temp range
min. -35 [°C] -25 [°C]
max. +100 [°C] +200 [°C]

>>petroleum oils and fuels >>acids


>>silicone oils & greases >>gasoline
>>ethylene glycol >>low outgassing applications
performes well in >>dilute acids >>petroleum products
>>water below 100 [°C] >>silicone fluids & solvens
>>solvents
>> ozone >> amines
>> strong acids >> hot hydrofluoric acid
does not perform >> ketones >> hydrocarbons
wel in >> automotive brake fluids >> ketones
>> aromatic hydrocarbons >> low temperatures

* this is a generic chart only showing a few key features of the standard
materials. For more information about materials of our Oil Seals please look at
our chemical resistance chart or contact a technical expert: engineering@
newdealseals.com

7
PRODUCTGROUP Oil Seals

OIL SEAL INTERCHANGE TABLE

NDS TYPE A AS AS-P A-O A-DUO B BS C CS

DIN 3760 A AS - - - B BS C CS

Simrit-Freu- BA BASL BABSL BAOF BADUO B1 B1SL B2 B2SL


denberg

Goetze 827N 827S 827SK 827NO 827D 822N 822S 824N 824S

Kako DG DGS DGSP DE DGD DF DFS DFK DFSK

Simmerwer- A ASL - AOF ADUO B BSL C CSL


ke

Stefa CB CC CF CD CK BB BC DB DC

Pioneer R21 R23 - R26 R22 R4 R6 R1 -


Weston

Paulstra IE IEL - IO IELR EE EEL EEP -

National 35 32 - - - 48 47 45 41

NOK SC TC TCN VC DC SB TB SA TA

Dichtomatik WA WAS WASY WAO WAD WB WBS WC WCS

Eriks R RST - - - M MST GV GVST

8
PRODUCTGROUP
Oil Seals TYPE A
KEY FEATURES
SHAFT SEAL TYPE A >> Rubber covered housing
The type A shaft seal according to DIN3760 is the
for improved sealing in the
most commonly used oil seal for low pressure ra-
housing bore
dial sealing. The rubber covered housing provides
>> Garter spring for improved
good sealing capacity even with rough housing
sealing capacity on shaft.
bores.
MOVEMENT TYPE
>> Rotary

SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
plications.

STANDARD SIZE RANGE


DIN3760
Product specifications
type A
movement type
rotating V

max. pressure 0.5 [bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 30[m/s]
material: NBR 10 [m/s]

dust lip X
garter spring V

rubber covered V

PRODUCT SIZES
See next page for standard size table. Is your size
not available? Please contact us: cross section drawing
[email protected]
9
PRODUCTGROUP Oil Seals

SIZE CHART DIN DIMENSIONS


Other sizes available upon request

shaft L shaft L
D2 H (SEAL) D2 H (SEAL)
diameter D1 (groove) diameter D1 (groove)
[mm] [mm] [mm] [mm]
[mm] [mm] [mm] [mm]

Ø6 16 7 >7.3 Ø20 40 7 >7.3

Ø6 22 7 >7.3 Ø22 35 7 >7.3

Ø7 22 7 >7.3 Ø22 40 7 >7.3

Ø8 22 7 >7.3 Ø22 47 7 >7.3

Ø8 24 7 >7.3 Ø25 35 7 >7.3

Ø9 22 7 >7.3 Ø25 40 7 >7.3

Ø10 22 7 >7.3 Ø25 47 7 >7.3

Ø10 25 7 >7.3 Ø25 52 7 >7.3

Ø10 26 7 >7.3 Ø28 40 7 >7.3

Ø12 22 7 >7.3 Ø28 47 7 >7.3

Ø12 25 7 >7.3 Ø28 52 7 >7.3

Ø12 30 7 >7.3 Ø30 40 7 >7.3

Ø14 24 7 >7.3 Ø30 42 7 >7.3

Ø14 30 7 >7.3 Ø30 47 7 >7.3

Ø15 26 7 >7.3 Ø30 52 7 >7.3

Ø16 30 7 >7.3 Ø32 45 7 >7.3

Ø16 35 7 >7.3 Ø32 47 7 >7.3

Ø18 30 7 >7.3 Ø32 52 7 >7.3

Ø18 35 7 >7.3 Ø32 45 8 >8.3

Ø20 30 7 >7.3 Ø32 47 8 >8.3

Ø20 35 7 >7.3 Ø32 52 8 >8.3

10
PRODUCTGROUP Oil Seals

SIZE CHART DIN DIMENSIONS


Other sizes available upon request

shaft L shaft L
D2 H (SEAL) D2 H (SEAL)
diameter D1 (groove) diameter D1 (groove)
[mm] [mm] [mm] [mm]
[mm] [mm] [mm] [mm]

Ø35 47 7 >7.3 Ø45 62 8 >8.3


Ø35 50 7 >7.3 Ø45 65 8 >8.3
Ø35 52 7 >7.3 Ø48 62 8 >8.3
Ø35 55 7 >7.3 Ø50 65 8 >8.3
ØØ35 47 8 >8.3 Ø50 68 8 >8.3
Ø35 50 8 >8.3 Ø50 72 8 >8.3
Ø35 52 8 >8.3 Ø55 70 8 >8.3
Ø35 55 8 >8.3 Ø55 72 8 >8.3
Ø38 55 7 >7.3 Ø55 80 8 >8.3
Ø38 62 7 >7.3 Ø60 75 8 >8.3
Ø38 55 8 >8.3 Ø60 80 8 >8.3
Ø38 62 8 >8.3 Ø60 85 8 >8.3
Ø40 52 7 >7.3 Ø65 85 10 >10.3
Ø40 55 7 >7.3 Ø65 90 10 >10.3
Ø40 62 7 >7.3 Ø70 90 10 >10.3
Ø40 52 8 >8.3 Ø70 95 10 >10.3
Ø40 55 8 >8.3 Ø75 95 10 >10.3
Ø40 62 8 >8.3 Ø75 100 10 >10.3
Ø42 55 8 >8.3 Ø80 100 10 >10.3
Ø42 62 8 >8.3 Ø80 110 10 >10.3
Ø45 60 8 >8.3 Ø85 110 12 >12.3

11
PRODUCTGROUP Oil Seals

SIZE CHART DIN DIMENSIONS


Other sizes available upon request

shaft L shaft L
D2 H (SEAL) D2 H (SEAL)
diameter D1 (groove) diameter D1 (groove)
[mm] [mm] [mm] [mm]
[mm] [mm] [mm] [mm]

Ø85 120 12 >12.3 Ø180 210 15 >15.3


Ø90 110 12 >12.3 Ø190 220 15 >15.3
Ø90 120 12 >12.3 Ø200 230 15 >15.3
Ø95 120 12 >12.3 Ø210 240 15 >15.3
Ø95 125 12 >12.3 Ø220 250 15 >15.3
Ø100 120 12 >12.3 Ø230 260 15 >15.3
Ø100 125 12 >12.3 Ø240 270 15 >15.3
Ø100 126 12 >12.3 Ø250 280 15 >15.3
Ø105 130 12 >12.3 Ø260 300 20 >20.3
Ø110 130 12 >12.3 Ø280 320 20 >20.3
Ø110 140 12 >12.3 Ø300 340 20 >20.3
Ø115 140 12 >12.3 Ø320 260 20 >20.3
Ø120 150 12 >12.3 Ø340 380 20 >20.3
Ø125 150 12 >12.3 Ø360 400 20 >20.3
Ø130 160 12 >12.3 Ø380 420 20 >20.3
Ø135 170 12 >12.3 Ø400 440 20 >20.3
Ø140 170 15 >15.3 Ø420 460 20 >20.3
Ø145 175 15 >15.3 Ø440 480 20 >20.3
Ø150 180 15 >15.3 Ø460 500 20 >20.3
Ø160 190 15 >15.3 Ø480 520 20 >20.3
Ø170 200 15 >15.3 Ø500 540 20 >20.3

12
PRODUCTGROUP
Oil Seals TYPE AS
KEY FEATURES
SHAFT SEAL TYPE AS >> Rubber covered housing
The type AS shaft seal according to DIN3760 is the
for improved sealing in the
second most commonly used oil seal for low pres-
housing bore.
sure radial sealing. The rubber covered housing
>> Garter spring for
provides good sealing capacity even with rough
>> improved sealing capacity
housing bores. In addition to the A type, the AS
on shaft.
has an extra lip for excluding dust.
>> Extra lip for excluding dust.

MOVEMENT TYPE
>> Rotary

SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
plications.

Product specifications STANDARD SIZE RANGE


DIN3760
type A
movement type
rotating V

max. pressure 0.5 [bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 30[m/s]
material: NBR 10 [m/s]

dust lip V
garter spring V

rubber covered V

PRODUCT SIZES
See page 10 page for standard size table. Is your
size not available? Please contact us: cross section drawing
[email protected]
13
PRODUCTGROUP
Oil Seals TYPE AO
KEY FEATURES
SHAFT SEAL TYPE AO >> Rubber covered housing
The type AO shaft seal is the light/economical
>> Economic design
version of the most common type A oil seal. Sui-
table for light duty rotary shaft sealing. The rubber
MOVEMENT TYPE
covered housing provides good sealing capacity
>> Rotary
even with rough housing bores.
SUITABLE
Low pressure light duty rotary
shaft sealing.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
plications.

STANDARD SIZE RANGE


DIN3760

Product specifications
type A)
movement type
rotating V

max. pressure 0[bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 30 [m/s]
material: NBR 10 [m/s]

dust lip X
garter spring X

rubber covered V

PRODUCT SIZES
See page 10 for standard size table. Is your size not
available? Please contact us: cross section drawing
[email protected]
14
TYPE AS-P
PRODUCTGROUP
Oil Seals

KEY FEATURES
SHAFT SEAL TYPE AS-P >> Rubber covered housing
The rubber covered housing provides good sea-
for improved sealing in the
ling capacity even with rough housing bores. In
housing bore.
addition to the A type, the AS-P has an extra lip
>> Garter spring for
for excluding dust and an reinforced sealing lip for
>> improved sealing capacity
pressures up to 2 BAR.
on shaft.
>> Extra lip for excluding dust.
>> Reinforced lip for over
pressure

MOVEMENT TYPE
>> Rotary

SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
Product specifications plications.
type AS-P STANDARD SIZE RANGE
movement type DIN3760
rotating V

max. pressure 2[bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 30 [m/s]
material: NBR 10 [m/s]

dust lip V
garter spring V

rubber covered V

PRODUCT SIZES
See page 10 for standard size table. Is your size not
available? Please contact us: cross section drawing
[email protected]
15
PRODUCTGROUP
Oil Seals TYPE AS-PX

KEY FEATURES
SHAFT SEAL TYPE AS-PX >> Rubber covered housing
The rubber covered housing provides good sea-
for improved sealing in the
ling capacity even with rough housing bores. In
housing bore.
addition to the A type, the AS-P has an extra lip for
>> Garter spring for
excluding dust and an metal reinforced sealing lip
>> improved sealing capacity
for pressures up to 5 BAR.
on shaft.
>> Extra lip for excluding dust.
>> Reinforced metal lip for
over pressure

MOVEMENT TYPE
>> Rotary

SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
Product specifications plications.
type AS-PX STANDARD SIZE RANGE
movement type DIN3760
rotating V

max. pressure 5 [bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 30 [m/s]
material: NBR 10 [m/s]

dust lip V
garter spring V

rubber covered V

PRODUCT SIZES
See page 10 for standard size table. Is your size not
available? Please contact us: cross section drawing
[email protected]
16
PRODUCTGROUP
Oil Seals TYPE B
KEY FEATURES
SHAFT SEAL TYPE B >> Garter spring for improved
The Type B shaft seal has a steel/metal outer case.
sealing capacity on shaft
Not recommended in applications where housing
bore roughness and tolerances are imperfect or
MOVEMENT TYPE
where thermal expansion of the housing is expec-
>> Rotary
ted.
SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements, dry
running applications. Rough
surface housing bores. Large
temperature fluctuations

STANDARD SIZE RANGE


DIN3760

Product specifications
type B
movement type
rotating V

max. pressure 0.5 [bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 30 [m/s]
material: NBR 10 [m/s]

dust lip X
garter spring V

rubber covered X

PRODUCT SIZES
See page 10 for standard size table. Is your size not
available? Please contact us: cross section drawing
[email protected]
17
PRODUCTGROUP
Oil Seals TYPE BS
KEY FEATURES
SHAFT SEAL TYPE BS >> Garter spring for improved
The Type BS shaft seal has a steel/metal outer
sealing capacity on shaft
case. Not recommended in applications where
>> Extra lip for excluding dust
housing bore roughness and tolerances are imper-
fect or where thermal expansion of the housing is
MOVEMENT TYPE
expected. In addition to the B type, this seal also
>> Rotary
has an extra lip to exclude dust.
SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
plications.

STANDARD SIZE RANGE


DIN3760

Product specifications
type BS
movement type
rotating V

max. pressure 0.5[bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 30 [m/s]
material: NBR 10 [m/s]

dust lip V
garter spring V

rubber covered X

PRODUCT SIZES
See page 10 for standard size table. Is your size not
available? Please contact us: cross section drawing
[email protected]
18
PRODUCTGROUP
Oil Seals TYPE BO
KEY FEATURES
SHAFT SEAL TYPE BO >> Garter spring for improved
The type BO shaft seal is the light/economical
sealing capacity on shaft
version of the type B oil seal. Suitable for light duty
>> Economical design
rotary shaft sealing. The Type BO shaft seal has
a steel/metal outer case. Not recommended in
MOVEMENT TYPE
applications where housing bore roughness and
>> Rotary
tolerances are imperfect or where thermal expan-
sion of the housing is expected.
SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
plications.

STANDARD SIZE RANGE


DIN3760

Product specifications
type BO
movement type
rotating V

max. pressure 0[bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed 30 [m/s]


material: FKM 10 [m/s]
material: NBR
dust lip X
garter spring X

rubber covered X

PRODUCT SIZES
See page 10 for standard size table. Is your size not
available? Please contact us: cross section drawing
[email protected]
19
PRODUCTGROUP
Oil Seals TYPE C
KEY FEATURES
SHAFT SEAL TYPE C >> Garter spring for improved
The Type C oil seal has an extra steel/metal rein-
sealing capacity on shaft
forced housing. For improved structural stability.
>> Reinforced housing for im-
Not recommended in applications where housing
proved structural stability
bore roughness and tolerances are imperfect or
where thermal expansion of the housing is expec-
MOVEMENT TYPE
ted.
>> Rotary

SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
plications.

STANDARD SIZE RANGE


DIN3760

Product specifications
type C
movement type
rotating V

max. pressure 0.5 [bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 30 [m/s]
material: NBR 10 [m/s]

dust lip X
garter spring V

rubber covered X

PRODUCT SIZES
See page 10 for standard size table. Is your size not
available? Please contact us: cross section drawing
[email protected]
20
PRODUCTGROUP
Oil Seals TYPE CS
KEY FEATURES
SHAFT SEAL TYPE CS >> Garter spring for improved
The Type CS oil seal has an extra steel/metal
sealing capacity on shaft.
reinforced housing. In addition to the C type, this
>> Reinforced housing for im-
seal also has an extra lip to exclude dust. Not re-
proved structural stability.
commended in applications where housing bore
>> Extra lip for excluding dust.
roughness and tolerances are imperfect or where
thermal expansion of the housing is expected.
MOVEMENT TYPE
>> Rotary

SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
plications.

STANDARD SIZE RANGE


DIN3760
Product specifications
type CS
movement type
rotating V

max. pressure 0.5 [bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 30 [m/s]
material: NBR 10 [m/s]

dust lip V
garter spring V

rubber covered X

PRODUCT SIZES
See page 10 for standard size table. Is your size not
available? Please contact us: cross section drawing
[email protected]
21
PRODUCTGROUP
Oil Seals TYPE CO
KEY FEATURES
SHAFT SEAL TYPE CO >> Reinforced housing for im-
The type CO shaft seal is the light/economical
proved structural stability.
version of the type CO oil seal. Suitable for light
>> Economic design
duty rotary shaft sealing. The Type CO oil seal has
an extra steel/metal reinforced housing. Not re-
MOVEMENT TYPE
commended in applications where housing bore
>> Rotary
roughness and tolerances are imperfect or where
thermal expansion of the housing is expected.
SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
plications.

STANDARD SIZE RANGE


DIN3760

Product specifications
type C-O
movement type
rotating V

max. pressure 0[bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 30 [m/s]
material: NBR 10 [m/s]

dust lip X
garter spring X

rubber covered X

PRODUCT SIZES
See page 10 for standard size table. Is your size not
available? Please contact us: cross section drawing
[email protected]
22
PRODUCTGROUP
Oil Seals TYPE A-DUO

KEY FEATURES
SHAFT SEAL TYPE A-DUO >> Dual lips and springs for
The radial shaft seal for sealing dual fluids. The
sealing dual fluids
dual lips with garter springs prevent contaminati-
>> Rubber covered housing
on/mixing between the two fluids
for improved sealing in the
housing bore.

MOVEMENT TYPE
>> Rotary

SUITABLE
Low pressure rotary shaft sea-
ling.

NOT SUITABLE
Reciprocating movements,
high pressure, dry running ap-
plications.

STANDARD SIZE RANGE

Product specifications
type A-DUO
movement type
rotating V

max. pressure 0.3[bar]

Pressure direction
Single direction V
Bi-redectional X

max. speed
material: FKM 10 [m/s]
material: NBR 10 [m/s]

dust lip X
garter spring V

rubber covered V

PRODUCT SIZES
Please contact us: [email protected]
cross section drawing

23
PRODUCT GROUP Oil Seals PRODUCT GROUP Oil Seals

DESIGN AND OPERATION DESIGN AND OPERATION


SHAFT REQUIREMENTS ECCENTRICITY AND SHAFT RUNOUT
The shaft surface finish is of essential for efficient sealing and long lifetime. the In an ideal situation the shaft is moving completely centered and concentric
hardness should increase with higher surface speeds. According to DIN 3760: to the axis of the oil-seal. In reality, shaft runnout is unavoidable. Therefore the
>> surface speed of 4 [m/s] , the minimum hardness is 45 HRC oil-seal must compensate for it.
>> surface speed of 10 [m/s], the minimum hardness is 55 HRC
In case of partially hardenned shafts: recommended hardness depth: 0.3 [mm] Due to inertia, the sealing lip limits itself from following the movements of the
shaft. For this reason it is advised to place the oil seals directly adjecent to the
Surface finish as specified by DIN 3760 must be Ra 0.2 to 0.8 [µm], Rz 1 to 5 [µm], bearing. At this location, the oscilation is minimum. Below you can find a graph
Rougher surfaces generate more friction, thus higher temperatures and a shor- with the permissible shaft run out based on the shaft speed.
ter lifetime. Machining defects and scratches on the shaft must be avoided.
Even very small defects could cause leakage. There should be no spiral grin-
ding or machining marks on the shaft, as this could cause the fluids to be pum-
ped out of the oil seal trough the spiral mark.

Recommended machining tolerance is ISO h11 according to DIN 3760 (see


table below).

Shaft diameter [mm] Tolerance [mm]

from to h11

0
6 10 -0.090

0
Eccentricity between shaft and housing bore centers must minimized to reduce
10 18 -0.110 the wear of the sealing lip. below you can find a graph showing the permissible
eccentricity based on the shaft diameter.
0
18 30 -0.130

0
30 50 -0.160

0
50 80 -0.190

0
80 120 -0.220

0
120 180 -0.250

0
180 250 -0.290

0
250 315 -0.320

0
315 400 -0.360

24 25
PRODUCT GROUP Oil Seals PRODUCT GROUP Oil Seals

DESIGN AND OPERATION LUBRICATION


HOUSING BORE REQUIREMENTS Lubrication is essential for functioning of an rubber oil seal. The lip of an oil seal
The housing bore design is critical as the oil seals are press fitted into the hou- is floating on a film of lubication. Without this lubrication, the oil seal can be da-
sing. Recommended machining tolerances of the housing bore diameter for maged within a matter of hours. The thickness of this film is usually between 1 - 3
rotary shaft seals are ISO H8 according to DIN 3760 (see table below). [µm], but is influenced by many factors such as oil viscosity, shaft surface finish,
seal radial load and other mechanical parameters.
Shaft diameter [mm] Tolerance [mm] Shaft diameter [mm] Tolerance [mm]
It must be pointed out that an oil seal has a bedding-in time. During the first
from to H8 from to H8
hours of operation, the lubrication film forms and the sealing edge flattens. Dur-
+0.027 +0.063 ring the bedding-in time limited leakage is possible.
10 18 120 180
-0.0 -0.0

+0.033 +0.072 Proper lubrication reduces friction between sealing lip and shaft and also acts
18 30 180 250
-0.0 -0.0 as a coolant to the generated heat. When fluids with poor lubrication proper-
+0.084 ties are used (water and aqueous solutions) shaft seal types with a dust lip are
+0.039 250 315
30 50
-0.0 -0.0 recommended. A graph with the excess temperature is shown below.
+0.046 +0.089
50 80 315 400
-0.0 -0.0

+0.054 +0.097
80 120 400 500 -0.0
-0.0

The maximum surface roughness of the housing according to DIN 3760 is Ra 1.6
to 6.3 [µm], Rz 10 to 20 [µm].
A shoulder or a spacer ring is recommended to support the oil seal to make
sure that the oil seal is installed perpendicularly to the shaft axis.
To prevent damage during installation, the opening of the groove should have
a chamfer inclined by 10° <-> 20° and a depth according to the ring thickness
(see graph/table below). The end of the shaft should have a chamfer inclined
by 15° - 30°, with a rounded and polished edge to prevent damage and make
the installation more easy.

t1 [mm] t2[mm]
b[mm] r2[mm]
(0.85xb) (b+0.3)

min. min. max.

7 5.95 7.3 0.5


(This is a generic graph based on a standard NBR type A oil-seal in a pressure
8.3 0.5 free situation with recommended design parameters. Actual values may vary
8 6.8
as the frictional heat depends on seal design and material, surface speed,
10 8.5 10.3 0.5 sealing lip pressure, shaft size, surface finish, media type, etc.)

12 10.2 12.3 0.7

15 12.75 15.3 0.7

20 17 203 0.7

26 27
PRODUCT GROUP Oil Seals

DESIGN AND OPERATION


SPEED
The temperature of the sealing lip is the fluid temperature increased by the
temperature caused by frictional heat(graph of the previous page). The higher
the effective operating temperature is, the faster the ageing of the elastomer
will be, thus affecting the performance and lifetime of the oil seal. A generic
chart with recommended speed/size parameters can be found below:

Permissible speeds in pressure-free state according to DIN 3760

28
PRODUCT GROUP Oil Seals

DESIGN AND OPERATION


PRESSURE
The design of an oil seal is intended to be used for non pressurised applications.
In situations where the oil seal is exposed to internal pressure, the sealing lip is
pressed against the shaft. This increases the force and friction on the seal.

It is adviced to use special designed oil seals (AS-P or AS-PX) with a stronger
sealing lip and support in the following situations:
>> pressure> 0.02 [MPa] in combination with a surface speed >2[m/s
>> pressure> 0.05 [MPa]

Permissible overpressures with P-type oil seals are limited (see diagram below
for AS-PX type). For higher pressures and improved lifetime, it is recommended
to move to other sealing solutions such as PTFE lip seals.

29
PRODUCT GROUP Oil Seals

DESIGN AND OPERATION


FRICTION
In order to seal, the lip of an oil seal is pressed on the counter face. The friction
resulting from this radial load is only part of the total contact friction and power
loss at the sealing position. Other contributing factors include:

>> lubrication
>> temperature
>> pressure differential across the seal
>> rotational speed
>> shaft diameter
>> design of the counter surface

In the graph below, an indication of the friction losses is shown for a conventio-
nal NBR type A oils seal. (with recommended design paramaters and
lubrication)

30
PRODUCT GROUP Oil Seals

ORDER CODE
Enquirys can be send to: [email protected]

OIL-SEAL - XXXX - 00/00/00 - 00

SEAL GROUP TYPE SIZE MATERIAL


OIL-SEAL A,AS,AO,AS, ØSHAFT/ØBORE/ 01 = NBR
ASP,ASPX,B,BS,- THICKNESS [mm]
02 = FKM
BO,C,CO,CS,A-
DUO 03 = VMQ
04 = ACM

EXAMPLE
OIL-SEAL - AS - 220/240/10 - 01
OIL-SEAL, TYPE AS, shaft diameter=220[mm] bore diameter =240[mm] thickness
of seal = 10[mm] Material=NBR

31
NewDealSeals BV
Energiestraat 2
1749DN Warmenhuizen
The Netherlands

+31(0)226 36 22 33
[email protected]
www.newdealseals.com

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