KSB Mechanical Seal

4EYS / 4EYT

Installation/Operating Manual
Legal information/Copyright
Installation/Operating Manual 4EYS / 4EYT

Original operating manual

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.

© KSB SE & Co. KGaA, Frankenthal 13/08/2020

 Contents

Contents
1 General....................................................................................................................................................  4
1.1 Principles ........................................................................................................................................................... 4
1.2 Target group..................................................................................................................................................... 4
1.3 Other applicable documents............................................................................................................................ 4
1.4 Symbols ............................................................................................................................................................. 4

2 Safety ......................................................................................................................................................  5
2.1 Key to safety symbols/markings....................................................................................................................... 5
2.2 General.............................................................................................................................................................. 5
2.3 Intended use ..................................................................................................................................................... 6
2.4 Personnel qualification and training............................................................................................................... 6
2.5 Consequences and risks caused by non-compliance with this manual ......................................................... 6
2.6 Safety awareness .............................................................................................................................................. 6
2.7 Safety information for the user/operator ....................................................................................................... 6
2.8 Safety information for maintenance, inspection and installation ................................................................ 7
2.9 Unauthorised modes of operation .................................................................................................................. 7

3 Transport/Storage/Disposal ..................................................................................................................  8
3.1 Checking the condition upon delivery ............................................................................................................ 8
3.2 Transport........................................................................................................................................................... 8
3.3 Storage/preservation ........................................................................................................................................ 8
3.4 Return to supplier............................................................................................................................................. 9
3.5 Disposal ........................................................................................................................................................... 10

4 Description............................................................................................................................................  11
4.1 General description ........................................................................................................................................ 11
4.2 Designation..................................................................................................................................................... 11
4.3 Materials ......................................................................................................................................................... 11
4.4 Design details.................................................................................................................................................. 11
4.5 Configuration and function........................................................................................................................... 12

5 Installation/Dismantling ......................................................................................................................  13

5.1 Permissible aids............................................................................................................................................... 13
5.2 Prerequisites.................................................................................................................................................... 13
5.3 Installing the mechanical seal........................................................................................................................ 14
5.4 Removing the mechanical seal ...................................................................................................................... 15
5.5 Tightening torques......................................................................................................................................... 15

6 Operation..............................................................................................................................................  16
6.1 Safety instructions for operation................................................................................................................... 16
6.2 Emissions ......................................................................................................................................................... 16
6.3 Operating limits.............................................................................................................................................. 17

7 Maintenance.........................................................................................................................................  18
7.1 Maintenance/inspection................................................................................................................................. 18

8 Trouble-shooting..................................................................................................................................  19
9 Related Documents ..............................................................................................................................  20
9.1 General assembly drawings with list of components................................................................................... 20
9.1.1 Mechanical seal 4EYS......................................................................................................................... 20
9.1.2 Mechanical seal 4EYT......................................................................................................................... 21
9.2 Dimensions...................................................................................................................................................... 22
9.2.1 4EYS .................................................................................................................................................... 22
9.2.2 4EYT .................................................................................................................................................... 23

10 Certificate of Decontamination...........................................................................................................  24

Index .....................................................................................................................................................  25

4EYS / 4EYT 3 of 28
 1 General

1 General

1.1 Principles
This operating manual is valid for the type series and variants indicated on the front
cover.
The operating manual describes the proper and safe use of this equipment in all
phases of operation.
The order number and order item number of the pump clearly identify the
mechanical seal via the corresponding material number in the pump's parts list and
serve as identification for all further business processes.
In the event of damage, immediately contact your nearest KSB Service centre to
maintain the right to claim under warranty.
For any queries: [email protected]

1.2 Target group

This operating manual is aimed at the target group of trained and qualified specialist
technical personnel.

1.3 Other applicable documents

Table 1: Overview of other applicable documents
Document Contents
Data sheet Description of the technical data of the pump (set)
in which the mechanical seal is installed.
General assembly drawing1) Description of the mechanical seal as part of the
sectional drawing of the pump
Sub-supplier product literature1) Operating manuals and other product literature
describing accessories and integrated machinery
components
For accessories and/or integrated machinery components, observe the relevant
manufacturer's product literature.

1.4 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨ Result of an action
⇨ Cross-references
1. Step-by-step instructions
2.
Note
Recommendations and important information on how to handle
the product
1974.91/01-EN

1 If agreed to be included in the scope of supply

4 of 28 4EYS / 4EYT
 2 Safety

2 Safety
All the information contained in this section refers to hazardous situations.
! DANGER
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.

2.1 Key to safety symbols/markings

Table 3: Definition of safety symbols/markings
Symbol Description
! DANGER DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
! WARNING WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
Explosion protection
This symbol identifies information about avoiding explosions in
potentially explosive atmospheres in accordance with EU Directive
2014/34/EU (ATEX).
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.

Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.

2.2 General
▪ This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
▪ Comply with all the safety instructions given in the individual sections of this
operating manual.
▪ The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
▪ The contents of this operating manual must be available to the specialist
personnel at the site at all times.
▪ Information and markings attached directly to the product must always be
complied with and kept in a perfectly legible condition at all times. This applies
to, for example:
– Arrow indicating the direction of rotation
1974.91/01-EN

– Markings for connections

– Fitting direction
▪ The operator is responsible for ensuring compliance with all local regulations not
taken into account.

4EYS / 4EYT 5 of 28
 2 Safety

2.3 Intended use

▪ This product must only be operated within the limit values stated in the technical
product literature for the ambient temperature, fluid handled, speed, density,
pressure, temperature and in compliance with any other instructions provided in
the operating manual or other applicable documents.
▪ The product must not be used in potentially explosive atmospheres.

2.4 Personnel qualification and training

▪ All personnel involved must be fully qualified to install, operate, maintain and
inspect the product this manual refers to.
▪ The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
▪ Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
▪ Training on the product must always be supervised by specialist technical
personnel.

2.5 Consequences and risks caused by non-compliance with this manual

▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances

2.6 Safety awareness

In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:
▪ Accident prevention, health regulations and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws

2.7 Safety information for the user/operator

▪ Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪ Do not remove any protective equipment (e.g. contact guards) during operation.
▪ Provide the personnel with protective equipment and make sure it is used.
▪ Contain leakages of hazardous fluids (e.g. explosive, toxic, hot) so as to avoid any
danger to persons and the environment. Observe all legal requirements.
1974.91/01-EN

▪ The design of mechanical seals always produces a small amount of leakage.

▪ Higher leakage may occur especially in the running-in phase. The leakage must
be drained off in a controlled way

6 of 28 4EYS / 4EYT
 2 Safety

2.8 Safety information for maintenance, inspection and installation

▪ Modifications or alterations of the mechanical seal require the manufacturer's
prior consent.
▪ Use only original spare parts or parts/components authorised by the
manufacturer. The use of other parts/components can invalidate any liability of
the manufacturer for resulting damage.
▪ The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪ Only carry out work on the mechanical seal when the shaft is not rotating.
For mechanical seals installed in pump sets:
▪ The pump (set) must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
▪ When taking the pump set out of service always adhere to the procedure
described in the manual.
▪ Decontaminate pumps which handle fluids posing a health hazard.
▪ As soon as the work has been completed, re-install and re-activate any safety-
relevant devices and protective devices. Before returning the product to service,
observe all instructions on commissioning.
▪ Observe the relevant sections of the corresponding pump operating manual.

2.9 Unauthorised modes of operation

Never operate the mechanical seal outside the limits stated in the data sheet and in
this operating manual.
The warranty relating to the operating reliability and safety of the mechanical seal
supplied is only valid if the mechanical seal is used in accordance with its intended
use.
Any damage caused by dry running shall be excluded from the warranty.
1974.91/01-EN

4EYS / 4EYT 7 of 28
 3 Transport/Storage/Disposal

3 Transport/Storage/Disposal

3.1 Checking the condition upon delivery

1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.

3.2 Transport

CAUTION
Improper transport
Damage to the mechanical seal!
▷ Only transport the mechanical seal in suitable packaging.
▷ Observe the weights, symbols and instructions indicated on the packaging.
▷ Use suitable, approved lifting accessories.

KSB’s standard packaging is suitable for dry transport ,e.g. by truck, rail, air. Special
packaging can be provided if specified in the contractual agreement.

CAUTION
Removing transport locks too early
Damage to previously locked components during transport!
▷ If transport locks are fitted, do not remove them too early.

3.3 Storage/preservation

CAUTION
Improper storage
Damage due to humidity, vermin, corrosion and contamination!
▷ Avoid outdoor storage.
▷ Observe, check and record the storage conditions.
▷ Regularly check the packaging for any damage.
▷ Regularly check the humidity indicator of shrink-wrapped objects. (The relative
humidity should be < 50 %.)
▷ If the relative humidity indicated for shrink-wrapped objects > 50 %, have the
equipment checked and repacked by the manufacturer.

CAUTION
Improper storage
Impairment of O-rings' sealing function!
▷ Do not store O-rings together with chemicals, solvents, fuels, acids, etc.
1974.91/01-EN

▷ Protect O-rings from light, in particular from direct sun exposure and strong
artificial light high in ultraviolet rays.
▷ Check the O-rings for damage before they are fitted.

8 of 28 4EYS / 4EYT
 3 Transport/Storage/Disposal

CAUTION
Wet, contaminated or damaged openings and connections
Damage to the mechanical seal!
Risk of embrittlement! Damage to elastomers!
▷ Only open screw plugs and connections at the mechanical seal at the time of
installation.
▷ Avoid opening screw plugs, connections and similar before that time.

We recommend taking the following measures for storing the mechanical seal:
For storing the mechanical seal observe standards ISO 2230 and DIN 7716.
Store the mechanical seal in its original packaging, placed on a level surface in a dry,
protected room with constant conditions that meet the following requirements:
▪ Relative humidity < 65 %
▪ Temperature between 15 °C and 25 °C
▪ Moderately vented atmosphere
▪ Dust-free and vermin-free
If properly stored indoors, the equipment is protected for a maximum of 36 months.
New mechanical seals are supplied by our factory duly prepared for storage.

3.4 Return to supplier

1. Remove the used mechanical seal from the system.
2. Always flush and clean the mechanical seal, particularly if it has been used for
handling noxious, explosive, hot or other hazardous fluids.
3. If the mechanical seal has handled fluids whose residues could lead to corrosion
damage in the presence of atmospheric humidity or could ignite upon contact
with oxygen, the mechanical seal must also be neutralised and dried with
anhydrous inert gas.
4. Always complete and enclose a certificate of decontamination when returning
the mechanical seal. Always indicate any safety measures and decontamination
measures taken.

NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination
1974.91/01-EN

4EYS / 4EYT 9 of 28
 3 Transport/Storage/Disposal

3.5 Disposal

WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any fluid residues.
▷ Wear safety clothing and a protective mask if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.

1. Dismantle the mechanical seal.

Collect greases and other lubricants during dismantling.
2. Separate and sort the mechanical seal materials, e.g. by:
- Metals
- Plastics
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.

1974.91/01-EN

10 of 28 4EYS / 4EYT
 4 Description

4 Description

4.1 General description

▪ KSB mechanical seal
Mechanical seal for installation in pump sets and other rotating machinery in
accordance with the manufacturer's instructions.

4.2 Designation

Example: NU048M0-4EYS

Table 4: Designation key

Code Description
N Design
K Short overall length
N Normal overall length
S Special overall length
U Type
U Unbalanced
B Balanced
048 Nominal diameter
M Direction of rotation
M Bi-directional with multi-spring arrangement
S Bi-directional with single spring
L Direction of rotation anti-clockwise
R Direction of rotation clockwise
0 Anti-twist lock of mating ring
0 Without lock
1 With lock
4EYS Type series, type
4EYS Overall length N, specially developed for use in single
mechanical seal arrangement
4EYT Overall length K, specially developed for use in tandem
arrangement

4.3 Materials
▪ Depending on the application
▪ See product literature of the pump
▪ Selection of suitable material variant on request

4.4 Design details

Design
▪ Mechanical seal in modular design
1974.91/01-EN

▪ To EN 12756
▪ Single seal or in combination with another seal in tandem arrangement to API
Plan 52
▪ Dynamic type
▪ Bi-directional
▪ Axial movability +/- 2.5 mm
▪ Torque transmission via cup point grub screws
▪ Multi-spring arrangement

4EYS / 4EYT 11 of 28
 4 Description

4.5 Configuration and function

1 2 3 7 8

6 5 4 10 9
Fig. 1: Sectional drawing of a 4EYS

4 8 6 2 1

9 7 11
Fig. 2: Sectional drawing of a 4EYT
Design Mechanical seal for installation in pump sets and other rotating machinery in
accordance with the manufacturer's instructions.
KSB’s mechanical seal 4EYS / 4EYT is a cartridge seal that has been especially
developed for use in pumps of the Etabloc SYT and Etanorm SYT type series. Type
series 4EYS with nominal diameter D1 and installation dimension L1N is equivalent to
version N (normal design) and type U (unbalanced) in accordance with EN 12756.
Type series 4EYT with nominal diameter D1 is equivalent to version K (short design)
and type U (unbalanced) in accordance with EN 12756.
Function Primary ring 2 is the axially movable sealing ring which is pressed against mating ring
1 by springs 9. O-rings 5 and 6 are fitted for secondary sealing. On type series 4EYT,
thrust ring 7 engages with primary ring 2 and torque-transmitting element 8, forcing
them to rotate with the shaft without hindering the axial movability of primary ring
2. On type series 4EYS, bolts/screws 3 force primary ring 2 and torque-transmitting
element 8 to rotate together via discs 10 and thrust ring 7. Torque-transmitting
element 8 is connected to the shaft via grub screws 4. The axial movability of primary
ring 2 automatically compensates for wear and thermal expansion, maintaining
permanent contact between primary ring and mating ring. On type series 4EYT,
circlip 11, torque-transmitting element 8 and primary ring 2 hold together the
rotating mechanical seal assembly consisting of springs 9, thrust ring 7, O-ring 6,
1974.91/01-EN

torque-transmitting element 8, bolts/screws 4, primary ring 2 and circlip 11. On type

series 4EYS, the rotating mechanical seal assembly comprises torque-transmitting
element 8, primary ring 2, springs 9, thrust ring 7, bolts/screws 3, disc 10 and O-ring 5.

12 of 28 4EYS / 4EYT
 5 Installation/Dismantling

5 Installation/Dismantling
NOTE
Priority shall be given to the installation instructions and/or installation sequence in
the documents of the pump set into which this mechanical seal is to be installed.
This also applies to the dismantling instructions and/or dismantling sequence.

5.1 Permissible aids

CAUTION
Impermissible cleaning agents
Damage to the seal faces at the mechanical seal!
▷ For removing minor contamination use only paper tissues and ethyl alcohol.
▷ Do not use dirty cleaning cloths or cleaning cloths that leave behind lint.

CAUTION
Impermissible assembly aids
Sealing elements made of ethylene propylene diene rubber perishing or swelling
up!
▷ Never let sealing elements come into contact with mineral oil base lubricants.
▷ Use permissible lubricants only.
▷ Verify that the assembly aids are silicon-free.

▪ Lubricants2)
– Permanent lubricants, such as non-mineral grease (Klüber Asonic HQ 72-102)
are used for elastomers that do not serve to transmit the torque. Examples
are mating rings with an anti-twist lock or primary rings that move axially
relative to the pump components.
– Non-permanent lubricants such as a soap solution, for example, are used for
elastomers that serve as a sealing element and, in addition, transmit the
torque. An example would be a mating ring without anti-twist lock.
▪ Recommended cleaning agent for seal faces and grub screws: ethyl alcohol
▪ Thread-locking agent: Loctite, No. 243
▪ Open-ended wrench, ring spanner, socket wrench (cleaned, no impact tools)
▪ Torque wrench (cleaned)

5.2 Prerequisites
▪ Chamfered ends to EN 12756.
▪ Installation dimensions to DIN EN 12756
▪ Surface roughness of pump components to DIN EN 12756
▪ Shaft run-out to ISO 5199:
– Shaft diameter ≤ 50 mm: 0.05 mm max.
1974.91/01-EN

– Shaft diameter 50 to 100 mm: 0.08 mm max.

– Shaft diameter > 100 mm: 0.10 mm max.
▪ Face run-out of the shaft in relation to the vertical connection surface of the
casing:
– Shaft speed ≤ 750 rpm: 0.2 mm max.

2 Lubricants must be compatible with all fluids used. They must not be aggressive to the secondary sealing
elements.

4EYS / 4EYT 13 of 28
 5 Installation/Dismantling

– Shaft speed > 750 rpm to 1000 rpm: 0.15 mm max.

– Shaft speed > 1000 rpm to 1500 rpm: 0.08 mm max.
– Shaft speed > 1500 rpm to 3000 rpm: 0.025 mm max.
▪ The seal faces are clean and have not been touched with fingers.
▪ The mechanical seal is in proper condition and complete.
▪ The elastomers are free from any contamination, cracks, softening, hardening,
stickiness and discolouration.
▪ The mechanical seal has been placed down on a clean and level surface.

5.3 Installing the mechanical seal

The rules of sound engineering practice and the pump manufacturer's general
provisions apply. Tidiness and cleanliness are essential for proper execution of the
installation work.

CAUTION
Use of grease or other permanent lubricants
Torque transmission impeded / overheating of and damage to the pump!
▷ Never use grease or other permanent lubricants for fitting the torque-
transmitting elements of a mechanical seal.
▷ Use soft soap to reduce any friction caused during assembly.
▷ Never coat the mechanical seal faces with grease or oil.

ü The operating manual for the pump set is on hand.

ü The pump has been prepared in accordance with the operating manual for
installing the mechanical seal.
ü The mechanical seal and assembly aids are on hand.
ü The relevant documentation for installing the mechanical seal is being observed.
ü The back pull-out unit has been removed from the pump casing and safely
positioned and secured in a horizontal position.
ü The original 4EYS / 4EYT mechanical seal is fully assembled and undamaged.

NOTE
If any installation instructions or an installation sequence are specified in the
product literature of the pump/machinery into which the mechanical seal is to be
installed, they must be observed.

1. Properly remove any corrosion or wear.

2. Clean the seal faces with a suitable paper tissue and ethyl alcohol.
3. Apply a suitable lubricant to O-ring 412.52 and mating ring carrier 476 of the
pump.
4. Position O-ring 412.52 on mating ring 475.
5. Press mating ring 475 together with O-ring 412.52 into its seat on mating ring
carrier 476. If necessary, use a spacer sleeve and elastic intermediate element to
protect the seal faces.
1974.91/01-EN

6. Check the seal face for any damage. Clean the seal face again if required.
7. Check that the mating ring is properly seated (face run-out/perpendicular to
shaft 210).
8. Wet O-ring 412.53 and the corresponding surface on shaft 210 with a suitable,
permanent lubricant.
9. Slide the rotating assembly onto shaft 210 until it does not go any further.
10. Observe/verify installation dimension L1N (4EYS) and L1K (4EYT).

14 of 28 4EYS / 4EYT
 5 Installation/Dismantling

11. Tighten the grub screws, observing the installation dimension and tightening
torques.

NOTE
Do not re-use cup point grub screws!
Used grub screws must be replaced by new cup point grub screws.

ð Cup point grub screws must not be re-used. Repeated tightening can impair
the reliability of force transmission.
12. Carry out further installation instructions given in the pump’s operating manual.

5.4 Removing the mechanical seal

The rules of sound engineering practice and the pump manufacturer's general
provisions apply. Tidiness and cleanliness are essential for proper execution of the
installation work.
ü The operating manual for the pump is on hand.
ü The mechanical seal is accessible.
ü The components have been placed down and secured in a horizontal position.

NOTE
If any dismantling instructions and/or a dismantling sequence are specified in the
product literature of the pump/machinery into which the mechanical seal is to be
installed, they must be observed.

1. Carefully remove mating ring carrier 476 including mating ring 475 and O-ring
412.52.
2. Loosen grub screws 904. Pull the rotating assembly of the mechanical seal off
the shaft.
3. Jointly remove O-ring 412.52 and mating ring 475 from mating ring carrier 476.
4. Carry out further dismantling instructions given in the operating manual of the
pump/machinery.

5.5 Tightening torques

Table 5: Tightening torques
Thread [Nm]
M5 4
M6 8
M8 15
M10 20
M12 25
1974.91/01-EN

4EYS / 4EYT 15 of 28
 6 Operation

6 Operation

6.1 Safety instructions for operation

CAUTION
Air intake via the seal faces
Dry running of the seal and consequential seal failure!
▷ For single seals the pressure in the seal chamber of the pump must always be
higher than the ambient pressure.

CAUTION
Unsuitable fluid to be sealed off
Damage to the machinery!
▷ Take appropriate measures to ensure that the fluid to be sealed off at the
mechanical seal is in liquid condition no matter what the operating status of
the pump. This applies in particular when starting up and stopping the pump.
▷ If the fluid to be sealed off forms deposits while the pump set cools down or
during standstill of the pump set, the seal chamber must be flushed through
with a clean liquid. The quantity and type of flushing liquid has to be defined
by the operator for the specific material combination of the mechanical seal.

CAUTION
Excessive rise in temperature
Damage to the mechanical seal!
Dry running or damage to the elastomers, incrustations at the seal faces, etc.
▷ Shut down the pump as described in the operating manual.

NOTE
If the operating limits indicated are observed and the instructions given in this
manual are complied with, the mechanical seal can be expected to give trouble-free
operation. If the values during operation are not within the specified limits, the
mechanical seal must be removed from the system and sent to KSB for inspection.

6.2 Emissions

WARNING
Incorrect handling of the fluid to be sealed off
Risk of injury!
▷ If the fluid to be sealed off and/or the buffer fluid have to meet the
requirements of the German Hazardous Substances Regulations, the regulations
on handling hazardous substances (safety data sheets to Directive 91/155/EEC)
and the accident prevention regulations must be heeded.
1974.91/01-EN

NOTE
If a reduction in leakage cannot be observed or if other failures occur, the
mechanical seal must be shut down, removed from the system and sent to KSB for
inspection.

16 of 28 4EYS / 4EYT
 6 Operation

NOTE
Any leakage must be drained off in a controlled way and safely disposed of.
Components which may come into contact with the seal leakage must either be
corrosion-resistant or must be adequately protected.

▪ For physical and technical reasons a mechanical seal cannot be leak-free.

▪ Leakage can be either in liquid or gaseous form. Its aggressiveness corresponds to
that of the fluid to be sealed off.
▪ The quantity of leakage is influenced by several factors:
– Seal selection
– Manufacturing tolerances
– Operating statuses
– Smooth running of the pump
▪ In the running-in phase of the mechanical seal higher leakage can occur.

6.3 Operating limits

NOTE
Always observe the operating limits in the product literature and the other
applicable documents.

NOTE
The following values are limits that depend on the seal face materials and
elastomer materials. As the characteristics influence each other, operation at
minimum/maximum limits is not possible for all characteristics at the same time.

Table 6: Operating limits (nominal diameter, sliding velocity, maximum pressure to be sealed off and temperature
limits depending on the material combination and fluid.)
Type series Nominal diameter v3) Max. pressure to be sealed off T4)
min. max. Carbon/SiC SiC/SiC SiC/WC min. max.
[mm] [mm] [m/s] [bar] [bar] [bar] [°C] [°C]
4EYS 28 48 20 25 16 16 -10 +220
4EYT 33 48 20 25 16 16 -10 +220

Table 7: Maximum temperature of the buffer fluid for mechanical seal 4EYT as

double seal (tandem)
Buffer fluid Maximum temperature of the buffer
fluid
[°C]
Oil-based fluid (mineral) 80
Water-based fluid 60

NOTE
1974.91/01-EN

Take appropriate measures (e.g. cooling the reservoir) to ensure that the buffer
fluid does not exceed the temperature limits.

3 Sliding velocity
4 Fluid temperature

4EYS / 4EYT 17 of 28
 7 Maintenance

7 Maintenance

7.1 Maintenance/inspection

NOTE
The operator is responsible for conducting checks.

▪ The mechanical seal is low in maintenance. Replace wear parts as necessary.

▪ Proper operation includes regular checks of the temperature and leakage
(drainage) and of the mechanical seal’s buffer fluid pressure and fill level.
▪ When a system maintenance inspection or pump maintenance inspection is
conducted, the mechanical seal should also be inspected. The seal faces should be
reworked and all elastomer joint rings and springs should be replaced by new
ones. KSB is available for inspecting the mechanical seal.

1974.91/01-EN

18 of 28 4EYS / 4EYT
 8 Trouble-shooting

8 Trouble-shooting

WARNING
Improper work to remedy faults
Risk of injury!
▷ For any work performed to remedy faults, observe the relevant information
given in this operating manual and/or in the product literature provided by the
accessories manufacturer.

NOTE
Prior to conducting any work on the mechanical seal during the warranty period
contact the manufacturer. KSB Service will be pleased to help you. Non-compliance
with this instruction will lead to forfeiture of any and all rights to claims for
damages.

NOTE
For any failures you cannot remedy or whose cause cannot be identified, contact
the responsible KSB service centre.

What to do in the event of a failure

▪ Determine and document the nature of the fault/malfunction.
▪ Monitor the development of leakage quantity. If necessary, shut down the pump
as described in the operating manual.
A steady flow of leakage indicates mechanical seal damage.

Maintenance work, service work and installation work by KSB Service

▪ KSB Service GmbH | Service Center Pegnitz
E-mail: [email protected]
▪ KSB Service LLC | Service Center Abu Dhabi
E-mail: [email protected]

Contact for general queries:

▪ E-mail: [email protected]

Further contact addresses:

▪ www.ksb.com/contact
1974.91/01-EN

4EYS / 4EYT 19 of 28
 9 Related Documents

9 Related Documents

9.1 General assembly drawings with list of components

9.1.1 Mechanical seal 4EYS

475 472 900 474 485

412.53 412.52 904 550 477

Fig. 3: Sectional view, left A-A, right B-B
A

A
B

Fig. 4: Cross-section axis

Table 8: List of components

Part No. Description Part No. Description
412.52/.53 O-ring 485 Torque-transmitting
element
472 Primary ring 550 Disc
474 Thrust ring 900 Bolt/screw
475 Mating ring 904 Grub screw
477 Spring
1974.91/01-EN

20 of 28 4EYS / 4EYT
 9 Related Documents

9.1.2 Mechanical seal 4EYT

904 485 412.53 472 475

477 474 932

Fig. 5: Sectional drawing
A

Fig. 6: Cross-section axis

Table 9: List of components

Part No. Description Part No. Description
412.53 O-ring 477 Spring
472 Primary ring 485 Torque-transmitting
element
474 Thrust ring 904 Grub screw
475 Mating ring 932 Circlip
1974.91/01-EN

4EYS / 4EYT 21 of 28
 9 Related Documents

9.2 Dimensions

9.2.1 4EYS

d3 d7
d1
d6

l3 l4
f

2 x M6 l6

l5x 20°
l1N
Fig. 7: Dimensions
1 With seat lock
2 Without seat lock

Table 10: 4EYS dimensions [mm]

d1 d35) d6 d7 f l1N6) l3 l4 l5 l6 l
028 42 37 43 13 50 40 10 2 5 52,5
033 47 42 48 16 55 45 10 2 5 56,5
048 64 59 66 16,5 60 48,5 11,5 2 6 63,5

1974.91/01-EN

5 To determine the safety distance between rotating and stationary components these dimensions are
recommended as maximum dimensions.
6 The mechanical seal manufacturer may supply a mechanical seal shorter than the dimension indicated. Any
differences in length should be compensated by means of a spacer which should also be supplied by the
manufacturer of the mechanical seal.

22 of 28 4EYS / 4EYT
 9 Related Documents

9.2.2 4EYT

l 1K

l3

d3
d7
d1

Fig. 8: Dimensions

Table 11: 4EYT dimensions [mm]

d1 d37) d7 l1K8) l3
033 47 48 42,5 32,5
048 64 66 45 34
1974.91/01-EN

7 To determine the safety distance between rotating and stationary components these dimensions are
recommended as maximum dimensions.
8 The mechanical seal manufacturer may supply a mechanical seal shorter than the dimension indicated. Any
differences in length should be compensated by means of a spacer which should also be supplied by the
manufacturer of the mechanical seal.

4EYS / 4EYT 23 of 28
 10 Certificate of Decontamination

10 Certificate of Decontamination

Type: ................................................................................................................................
Order number/
Order item number9): ................................................................................................................................
Delivery date: ................................................................................................................................
Applications: ................................................................................................................................
Fluid handled : 9)
................................................................................................................................

Please tick where applicable9):

⃞ ⃞ ⃞ ⃞ ⃞
Corrosive Oxidising Flammable Explosive Hazardous to health

R
⃞ ⃞ ⃞ ⃞ ⃞
Seriously hazardous to Toxic Radioactive Bio-hazardous Safe
health

Reason for return9): ................................................................................................................................

Comments: ................................................................................................................................
................................................................................................................................

The product/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/
placing at your disposal.
We herewith declare that this product is free from hazardous chemicals, biological and radioactive substances.
For mag-drive pumps, the inner rotor unit (impeller, casing cover, bearing ring carrier, plain bearing, inner rotor) has been
removed from the pump and cleaned. In cases of containment shroud leakage, the outer rotor, bearing bracket lantern,
leakage barrier and bearing bracket or intermediate piece have also been cleaned.
For canned motor pumps, the rotor and plain bearing have been removed from the pump for cleaning. In cases of leakage at
the stator can, the stator space has been examined for fluid leakage; if fluid handled has penetrated the stator space, it has
been removed.
⃞ No special safety precautions are required for further handling.
⃞ The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the
relevant legal provisions.

.................................................................. ....................................................... .......................................................

Place, date and signature Address Company stamp
1974.91/01-EN

9 Required fields

24 of 28 4EYS / 4EYT
 Index

Index

C
Certificate of Decontamination 24

D
Design 11
Designation 11
Disposal 10

E
Event of damage 4

K
Key to safety symbols/markings 5

O
Other applicable documents 4

P
Personnel 6

Q
Qualification 6

R
Return to supplier 9

S
Safety 5
Safety awareness 6
Specialist personnel 6

T
Tightening torques 15
Training 6

W
Warnings 5
Warranty claims 4
1974.91/01-EN

4EYS / 4EYT 25 of 28
 (05069122)
1974.91/01-EN

KSB SE & Co. KGaA

Johann-Klein-Straße 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0
www.ksb.com