Stress Analysis - Creo-Simulate-220813
Stress Analysis - Creo-Simulate-220813
Stress Analysis - Creo-Simulate-220813
Fig 1
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Next step is Assign Material in the Model select File Prepare Model Properties
The Model Properties Dialogue Box allows the assignment of Material and it is also possible to
change units – For example from Inches to mm(select Change millimetre Newton Second
mmNs) Set Interpret number for number 1=1 not conversion)
Assign Material
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Applications
Select Material Assignment – In the Material Assignment dialogue box, it is possble to select
materials already available under materail or by selection More it is possible to assign another
material as previouly stated. Select Ok and the Material will appear in the model tree
Model tree
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Surface to apply
constraints
Displacement
constraints – Default is
Fixed in X;Y & Z
Next step is to Analyse – Select Analysis and Studies. Select File New
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It is possible to give a new file name.
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Start Run Select yes to ‘Do You Want to Run Diagnostic
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Results
Close Analysis and Design Studies and Select Results or you can see results by see previous
figure
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Select Ok and Show
Select Appearance and Continous Tone and also Visibilties and tick load and constraint
And you see the figure as belwo
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50000N/200 mm2 = 250N/mm2 =250MN/m2
= 250MPa 50000N/500 mm2 = 100N/mm2 = 100MN/m2
= 100MPa
http://www.fatiguecalculator.com/finders/findkt.htm
https://efatigue.com/constantamplitude/stressconcentration/ If you get
If you get a message – ‘Secure Connection Failed’ Click on Advanced and
enable TLS 1.0 and 1.1. This will take you to the website.
Also: https://mechanicalc.com/calculators/stress-concentration/
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Stress Concentration Factor (SCF)
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Pressure =Force/Area at the applied surface
Stress Concentration Factor Kt = 2.1
The maximum stress is calculated as σmax = σnom x Kt, where Kt is the stress
concentration factor as determined from the plot below, and σ nom is calculated as:
https://clqtg10snjb14i85u49wifbv-wpengine.netdna-ssl.com/wp-content/uploads/2020/06/2020-06-22_19-53-03.jpg
Click on Create
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The number of Element created initially is shown – 36 in this case
Select Control which allows you change the element size. – Select Components in the
References and Element size 10mm and click on OK
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Do not Select Autgem as it may freeze. Select Home and carryout the analysis
Select Home Analysis and Studies Create new Static Analysis and follow the analysis
process again.
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View the results and it will be observed that the stress distribution is more defines and shows
some symmetry
Also, observe some stressess at the top and bottom near the end where the fixed constarint is
applied.
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Stress Concentration
To view model with element – click on Edit or Double Click on the results imageDisplay
Option --. Show Elemnt Edges. It is Also possible to view a deformed shape by ticking
Deformed.
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Carry out another Analysis with 10mm Hole and follow the previous steps.
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Other type of Analysis.
To Create split Surfaces for more concentrated loading – The Surface on the right will be split
to create a surface to in the middle 15mm high. Select Refine Model
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Select Surface for the sketch and click on Sketch -- > Sketch View
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Click on Green Tick to accept the sketch next select the surface to Split which is right side
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It should now be possible to selct the small 15mm surface to apply the pressure
Apply the same pressure -100MPa – Which means the force will be less – Why?
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Displaying the results shows that there is Stress concentration near the surface where the
pressure is applied ; Why is the stress Value lower?? Pressure =Force/Area?
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Localised Mesh Refinement using Volume –Select Volume regions in Regions Tab
Define the sketch to create a volume Select a Surface or plane to ceate a sketch to
Extrude
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Select the front surface as next figure
Sketch a circle – in this case 45mm Dia as normal extrude coammnd –Accept the
sketch and extrude a depth and in this case through all
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Applying AutGem as component wiil produce Elements as below and taking the circular
volume in to consideration.
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BY selecting the circular volume as below and specifying mesh size of say 6mm will generate
Mesh as below
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Again after analysis the stress distribution will similar to below and it can be observed that there
are more elements around the hole which will better results around the area of interest (high
stressed area)
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Yield Stress = σy
Ultimate Stress = σu
PLEASE NOTE
FURTHER WORK – Create a Plate 100mm x 60mm x 10mm Thick with 30mm Hole in
the Centre, and carry the above analysis with -200N/mm2 Surface Pressure.
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In an elastic body that is subject to a system of loads in 3 dimensions, a complex 3
dimensional system of stresses is developed (as you might imagine). That is, at any point
within the body there are stresses acting in different directions, and the direction and
magnitude of stresses changes from point to point. The Von Mises criterion is a formula for
calculating whether the stress combination at a given point will cause failure.
There are three "Principal Stresses" that can be calculated at any point, acting in the x, y, and
z directions. (The x,y, and z directions are the "principal axes" for the point and their
orientation changes from point to point, but that is a technical issue.)
Von Mises found that, even though none of the principal stresses exceeds the yield stress of
the material, it is possible for yielding to result from the combination of stresses. The Von
Mises criteria is a formula for combining these 3 stresses into an equivalent stress, which is
then compared to the yield stress of the material. (The yield stress is a known property of the
material, and is usually considered to be the failure stress.)
The equivalent stress is often called the "Von Mises Stress" as a shorthand description. It is
not really a stress, but a number that is used as an index. If the "Von Mises Stress" exceeds
the yield stress, then the material is considered to be at the failure condition.
Toughness
The ability of a metal to deform plastically and to absorb energy in the process before fracture
is termed toughness. The emphasis of this definition should be placed on the ability to absorb
energy before fracture. Recall that ductility is a measure of how much something deforms
plastically before fracture, but just because a material is ductile does not make it tough. The
key to toughness is a good combination of strength and ductility. A material with high strength
and high ductility will have more toughness than a material with low strength and high ductility.
Therefore, one way to measure toughness is by calculating the area under the stress strain
curve from a tensile test. This value is simply called “material toughness” and it has units of
energy per volume. Material toughness equates to a slow absorption of energy by the material.
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There are several variables that have a profound influence on the toughness of a material.
These variables are:
A metal may possess satisfactory toughness under static loads but may fail under dynamic
loads or impact. As a rule ductility and, therefore, toughness decrease as the rate of loading
increases. Temperature is the second variable to have a major influence on its toughness. As
temperature is lowered, the ductility and toughness also decrease. The third variable is termed
notch effect, has to due with the distribution of stress. A material might display good toughness
when the applied stress is uniaxial; but when a multiaxial stress state is produced due to the
presence of a notch, the material might not withstand the simultaneous elastic and plastic
deformation in the various directions.
There are several standard types of toughness test that generate data for specific loading
conditions and/or component design approaches. Three of the toughness properties that will
be discussed in more detail are 1) impact toughness, 2) notch toughness and 3) fracture
toughness
http://www.ndt-
ed.org/EducationResources/CommunityCollege/Materials/Mechanical/Toughness.htm
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Stress vs. Strain curve for structural steel.
Reference numbers are:
1 - Ultimate Strength
2 - Yield Strength(elastic limit)
3 - Rupture
4 - Strain hardening region
5 - Necking region
1 Ultimate Strength
2 Yield Strength
3 Proportional Limit
Stress
4 4 Rupture
Yield
strengt Ultimate Densit
Material h strength y
1,860[citation
Steel, prestressing strands 1,650 needed] 7.8
Steel Wire 7.8
Steel (AISI 1,060 0.6% carbon) 2,200-
Piano wire 2,482[1] 7.8
High density polyethylene
(HDPE) 26-33 37 0.95
Polypropylene Dec-43 19.7-80 0.91
Stainless steel AISI 302 - Cold-
rolled 520 860
Vectran 2,850-3,340
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Polybenzoxazole (Zylon) 5,800
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