Checklist ISO 22000 - 2018 and FSSC V 5.0 ENG
Checklist ISO 22000 - 2018 and FSSC V 5.0 ENG
Checklist ISO 22000 - 2018 and FSSC V 5.0 ENG
Audit Checklist: Requirements of ISO 22000 version 2018 - Food Safety Management System
Clau Status:
OK | CRITICAL NC |
se Requirements of the Standard MAJOR NC | MINOR Comments
N.º NC
4 Context of the Organization
4.1 Understanding the organization and its context
The organization shall determine external and internal issues that are relevant to its purpose and affect its ability
to achieve the desired results of its FSMS.
The organization shall identify, review and update information related to these external and internal issues
To ensure that the organization has the ability to constantly provide products and services that meet statutory,
regulatory and customer requirements applicable to food safety, the organization shall determine:
The organization shall identify, review and update information related to interested parties and their requirements.
The organization must define the limits and applicability of FSMS to establish its scope. The scope should
specify the following: products and services, processes, and production locations that are covered by FSMS.
The scope should include the following: activities, processes, products or services that may influence the food
safety of your final products.
When determining this scope, the organization should consider:
The organization must establish, implement, maintain, update and continuously improve FSMS, including the
necessary processes and their interactions, according to the requirements of this document.
5 Leadership
5.1 Leadership and commitment
The Top Management must demonstrate leadership and commitment with respect to the FSMS:
ensure that food safety policy and FSMS objectives are established and compatible with the organisation's
a
strategic direction;
b ensure the integration of FSMS requirements into the organization's business processes;
c ensure that the resources needed for the FSMS are available;
communicate the importance of effective food safety management and compliance with FSMS requirements, and
d
the requirements of mutually agreed customers on food safety;
e ensure that FSMS is evaluated and maintained to achieve the desired result(s) (4.1);
f directing and supporting persons to contribute to the FSMS
g promote continuous improvement;
support other relevant management functions to demonstrate your leadership in what applies to your areas of
h
responsibility.
5.2 Policy
5.2.1 Establishing the food safety policy
Top Management shall establish, implement and maintain a food safety policy that:
c define the food safety team and the food safety team leader;
d designate personnel with responsibility and authority defined to initiate and document actions.
5.3.2
The food safety team leader should be responsible for:
a ensure that FSMS is established, implemented, maintained and up-to-date;
b manage and organize the work of the food safety team;
c ensure relevant training and skills of members of the food safety team;
All persons shall have responsibility to report FSMS related problems to the designated person(s).
6 Planning
6.1 Actions to address risks and opportunities
6.1.1
When planning FSMS, the organization shall consider the questions presented in clause 4.1 and the
requirements related to clause 4.2 and 4.3 and determine the risks and opportunities that need to be
addressed in
The actions taken by the organization to address risks and opportunities shall be proportionate to:
Where assistance from external experts is required for the development, implementation, operation or
evaluation of FSMS, records of agreements or contracts defining the responsibility and authority of
these experts shall be retained as documented information.
7.1.3 Infrastructure
The organization shall provide the resources for the determination, establishment, and maintenance of
the infrastructure required to achieve compliance with FSMS requirements.
7.1.4 Work environment
The organization must determine, provide and maintain resources for the establishment, management
and maintenance of the work environment necessary to achieve compliance with FSMS requirements.
When an organization establishes, maintains, updates, and continuously improves its FSMS using
elements developed externally, including PRPs, hazard analysis, and hazard control plan, the
organization shall ensure that the elements provided are:
c adapted specifically to the processes and products of the organization by the food safety team;
establish and apply criteria for evaluation, selection, performance monitoring, and evaluation of
a
processes, products and/or services of external suppliers;
b ensure adequate communication of requirements to external supplier(s);
ensure that externally supplied processes, products or services do not adversely affect the
c
organization's ability to consistently meet FSMS requirements;
retained documented information from these activities and any necessary actions, such as the result of
d
evaluations and re-evaluations.
7.2 Competence
The organization shall:
determine the necessary competence of persons, including external suppliers, performing work under
a
their control that affects their performance in food safety and FSMS effectiveness
ensure that these persons, including the food safety team and those responsible for the operation of
b
the hazard control plan, are competent based on education, training and/or experience;
ensure that the food safety team has a combination of multidisciplinary knowledge and experience in
c the development and implementation of FSMS. This includes, but is not limited to the organization
products, processes, equipment, and food safety hazards in the scope of FSMS;
where applicable, take measures to acquire the necessary competence, and assess the effectiveness
d
of the measures taken;
The organization shall determine the internal and external communications relevant to FSMS,
including:
a what communicate;
b when communicating;
c with whom to communicate;
d how to communicate;
e who communicates.
The organisation shall ensure that the requirement for effective communication is understood by all
personnel whose activities have an impact on food safety.
7.4.2 External communication
The organisation shall ensure that adequate information is communicated externally and is available to
the interested parties of the food production chain.
The organization must establish, implement and maintain effective communications with:
product information related to food safety, to enable the handling, exposure, storage, preparation,
i
distribution, and use of the product in the food production chain or by the consumer;
identified food safety hazards that need to be controlled by other organisations in the food
ii
production chain and/or consumers;
d other organizations that have an impact, or are affected by the effectiveness or updating of FSMS.
Designated persons shall have responsibility and authority defined for external communication of any
information related to food safety. When relevant, the information obtained through external
communication should be included as input data for management review and FSMS update.
To maintain the effectiveness of FSMS, the organization must ensure that the food safety team is
informed at an appropriated time of the following changes:
The food safety team shall ensure that this information is included in the FSMS update.
Top management shall ensure that relevant information is included as inputs for management review.
documented information determined by the organisation that is necessary for the effectiveness of
b
FSMS;
The documented information of external origin, determined by the organization as necessary for the
planning and operation of FSMS, must be identified, if appropriated, and controlled.
The organization must plan, implement, control, maintain and update the processes needed to meet
the requirements for performing safe products, and implement the actions determined in clause 6.1:
maintain documented information to the extent necessary to have confidence to demonstrate that the
c
process was executed as planned.
The organization should monitor planned changes and review the consequences of unintentional
changes by taking steps to mitigate any adverse effect if necessary.
The organization must ensure that outsourced processes are controlled (7.1.6)
8.2
8.2.1 Translations of programs
The organization shall establish, implement, maintain and update PRPs to facilitate the prevention
and/or reduction of contaminants (including food safety hazards) in products, processed products and
the work environment.
8.2.2
a appropriate to organizational needs and its context with regard to food safety,
suitable for the size and type of operation and nature of the products that are manufactured and/or
b
handled;
implemented throughout the production system, either as applicable generic programs or as programs
c
applicable to a particular product or process
d approved by the food safety team.
8.2.3
When selecting and/or establishing PRP(s), and in addition to statutory/regulatory, the organization
should consider
The traceability system should be able to identify the incoming material from suppliers and the first
stage of the distribution route of the final product . When establishing and implementing the traceability
system, the following should be considered as a minimum:
a relation of lots of received materials, ingredients and intermediate products to the end products;
b reworking of materials/products;
c distribution of end product;
d compliance with statutory, regulatory, and customer requirements.
The documented information as evidence of the traceability system should be retained for a period
defined to include at least the shelf life of the product. The organization should verify and test the
effectiveness of the traceability system.
8.4 Emergency preparedness and response
8.4.1 General
Top Management shall ensure that procedures are implemented to respond to potential emergency
situations and incidents that may impact food safety and that are relevant to the organization's role in
the foo chain.
Documented information should be established and maintained to manage these situations and
incidents.
take measures to reduce the consequences of an emergency situation, in accordance with the
b
magnitude of the emergency or incident and the potential impact on food safety;
review and, where necessary, update documented information, especially after any incident,
d
emergency situation or testing.
8.5 Hazard control
8.5.1 Preliminary steps to enable hazard analysis
8.5.1.1 General
To perform hazard analysis, preliminary documented information must be collected, maintained, and
updated by the food safety team. This includes, but is not limited to:
The organization shall ensure that all applicable food safety requirements are identified for all raw
materials, ingredients and product contact materials.
The organization shall keep documented information on all raw materials, ingredients and product
contact materials to the extent necessary to perform hazard analysis (8.5.2), including the following,
where appropriate:
f labelling relating to food safety and/or instructions for handling, preparation and intended use;
Intended use, including reasonably expected handling of the end product, and any unintentional but
reasonably expected mishandling, shall be considered and shall be maintained as documented
information to the extent necessary to perform hazard analysis (8.5.2)
The food safety team shall establish, maintain and update flow diagrams as documented information
for products or categories of products or processes covered by FSMS.
Flow diagrams shall be used when performing hazard analyses as a basis for assessing the possible
occurrence, increase, decrease or introduction of food safety hazards.
Flow diagrams shall be clear, accurate and sufficiently detailed as necessary to perform hazard
analysis. Flow diagrams shall, as appropriate, include the following:
The food safety team shall confirm the accuracy of the flow diagrams on-site, update the flow
diagrams when needed, and retain as documented information.
The food safety team shall describe, to the extend needed to conduct hazard analysis:
b processing equipment and contact materials, processing aids and flow diagrams
PRPs, process parameter, control measures, whether any and/or the strictness with which they are
c
applied, or procedures that may influence food safety;
external requirements (e.g. customers) that can affect the choice and strictness of the control
d
measures.
Variations resulting from expected seasonal changes or shift patterns should be included where
appropriate.
The food safety team shall conduct a hazard analysis, based on preliminary information, to determine
the hazards that need to be controlled. The degree of control should ensure food safety and, where
appropriate, a combination of control measures shall be used.
The organisation shall identify and document all the hazards to food safety that are reasonably
expected to occur in relation to the type of product, type of process and in the process environment.
information from the food chain on food safety hazards related to the safety of end products,
d
intermediate products, and food at the time of consumption.
e customer requirements.
8.5.2.2.2
The organization shall identify steps(s) (e.g., receipt of raw materials, processing, distribution and
delivery) in(s) which(is) each hazards to food safety may be present, introduced, increased or
persisted.
When identifying the dangers, the organisation shall consider:
a the steps preceding and following in the food chain;
b all steps in the process flow as defined in the flow diagrams;
c process equipment, utilities/services, process environment and persons;
8.5.2.2.3
The organisation shall determine the acceptable level in the final product for each food safety hazard
identified whenever possible.
When determining acceptable levels, the organization shall consider:
a intended use of final products;
b applicable requirements and any other relevant information.
The organization shall maintain documented information about determining acceptable levels and their
justifications.
8.5.2.3 Hazard assessment
The organisation shall conduct, for every identified food safety hazard, a hazard assessment to
determine whether its prevention or reduction to an acceptable level is essential.
The organisation shall assess each food safety hazard with respect to:
a likelihood of their occurrence in the end product before the application of control measures;
b severity of its adverse health effects in relation to intended use (8.5.1.4).
The organisation shall identify any significant hazards to food safety.
The methodology used shall be described, and the result of hazard assessment should be maintained
as documented information.
8.5.2.4 Selection and categorization of control measures
8.5.2.4.1
Based on hazard assessment, the organization should select an appropriate control measure, or
combination of control measures, which is capable of preventing or reducing the significant food safety
hazard of identified to defined acceptable levels .
The organization shall categorize the selected identified control measure(s) to be managed as
OPRP(s) (3.31) or as CCP(s) (3.11).
The categorization shall be conducted using a systematic approach. For each of the selected control
measures, there must be an assessment of the following:
External requirements (e.g. customer requirements) that can affect the choice and strictness of control
measures should also be maintained as documented information.
8.5.3 Validation of the control measure(s) and combination of the control measure(s)
The food safety team shall validate that the selected control measures are capable to achieve the
desired control of the significant hazards(s) to food safety prior to their implementation inclusion in the
hazard control plan.
When the validation result shows that control measurement(s) is not (are) capable of achieving the
desired control, the food safety team must modify and re-assess the control measure(s) and/or its
combinations.
The food safety team shall maintain the validation methodology and evidence of the ability of the
control measure(s) to achieve the desired control as documented information.
At each CCP, the method and frequency of monitoring shall be able of timely detection of any failure to
remain within critical limits, to allow timely isolation and evaluation of the product (8.9.4).
For each OPRP, the method and frequency of monitoring shall be proportional to the likelihood of
failure and severity of the consequences.
When monitoring an OPRP is based on subjective data from observations (such as visual inspection),
the method should be supported by instructions or specifications.
8.5.4.4 Actions when critical limits and action criterion are not met
The organization shall specify the corrections (8.9.2) and corrective actions (8.9.3) to be taken when
critical limits or action criteria are not and shall ensure that:
The organization must ensure that the hazard control plan and/or PRPs are updated.
Calibration and verification results shall be retained as documented information. The calibration of all
equipment shall be traceable to international or national measurement standards; when there are no
standards, the basis used for calibration or verification shall be retained as documented information.
The organization shall assess the validity of previous measurements results when the equipment or
process environment is found not in accordance with requirements. The organization shall take
appropriate action in relation to the equipment or process environment and any product affected by
non-conformance.
The assessment and the resulting action should be maintained as documented information.
Software used in monitoring and measuring within FSMS must be validated by the organization,
software supplier, or third parties before using it. Documented information from validation activities
shall be maintained by the organization and the software should be updated in a timely manner.
Whenever there are changes, including software settings/modifications for commercial purposes, they
must be authorized, documented, and validated prior to implementation.
The organization shall establish, implement, and maintain verification activities. Verification planning
shall define the purpose, methods, frequencies, and responsibilities of verification activities.
The results of the verification shall be kept as documented information and should be communicated.
If the verification system is based on analysis of samples of the end product or direct process samples,
and where such samples show nonconformity with the acceptable level of food safety hazards
(8.5.2.2), the organization shall treat the lots(s) of the affected product(s) as potentially unsafe
(8.9.4.3) and apply corrective actions in accordance with clause 8.9.3.
The organization shall establish, maintain and update documented information that includes:
a method of identification, assessment and correction of the affected products to ensure their
a
appropriate handling;
b arrangements to review the corrections made.
8.9.2.2
When critical limits of CCPs are not met, the affected end products shall be identified and handled as
potentially unsafe products (8.9.4).
8.9.2.3
When the OPRP(s) action criteria are not met, the following shall be performed:
a determination of the consequences of this failure in relation to food safety.
b determination of the cause(s) of the failure;
c identification of the affected products and handling in accordance with item 8.9.4;
The organization should retain the results of the evaluation as documented information.
8.9.2.4
Documented information should be retained to describe corrections taken in nonconforming products
and processes, including:
a the nature of nonconformity;
b the cause(s) of failure;
c the consequence(s) of nonconformity.
8.9.3 Corrective actions
The need for corrective actions shall be evaluated when the critical limits of the PPC(s) and/or action
criterion of the OPRP(s) are not met.
The organization shall establish and maintain documented information that specifies appropriate
actions to identify and eliminate the cause of detected non-conformities, to prevent recurrence, and to
return the process to control after detection of the nonconformity.
b critically analyse trends in monitoring results that may indicate loss of control;
a The food safety hazards(s) considered is/are reduced(s) to the defined acceptable levels;
The food safety hazards(s) considered will be reduced to identifies acceptable levels before entering
b
the food production chain; or
the product still meets the defined acceptable level of the safety hazards considered( s), despite
c
nonconformity.
The organization shall retain products that have been identified as potentially unsafe under its control
until the products been evaluated and the disposition has been determined.
If products that have left the control of the organization are subsequently determined as unsafe, the
organization shall notify relevant stakeholders and initiate a withdrawal/recall (8.9.5).
The controls and related responses from relevant interested parties and authorization for dealing with
potentially unsafe products shall be retained as documented information.
8.9.4.2 Evaluation for release
Each lot of the product affected by nonconformity shall be evaluated.
Products affected by failure to remain within CCP critical limits, shall not be released, but shall treated
in accordance with clause 8.9.4.3.
Products affected by failure to comply with OPRPs action criteria shall only be released as safe when
applied any of the conditions below:
other evidence, in addition to the monitoring system, to demonstrate that control measures have been
a
effective;
evidence showing that the combined effect of control measures for the product in question meets the
b
intended performance (i.e., identified acceptable levels);
sampling results, analyses and/or other verification activities show that the affected product lot meets
c
the acceptable levels identified for the food safety hazard considered.
b redirected for other use as long food safety in the food production chain is not affected; Or
End Products still in stock and products withdrawn/recalled shall be secured or kept under the
organization's control until they are managed in accordance with clause 8.9.4.3.
The cause, extent and result of withdrawal/recall should be retained as documented information and
reported to the Top Management as input for the management review (9.3).
The organization should verify and retain as documented information the effectiveness of the
withdrawal/recall program through the use of appropriate techniques (e.g. mock withdrawal/recall or
practice withdrawal/recall in practice).
9 Performance evaluation
9.1 Monitoring, measurement, analysis and evaluation
9.1.1 General
The organization shall determine:
a what needs to be monitored and measured
b methods for monitoring, measurement, analysis and evaluation, as applicable, to ensure valid results;
The organization shall analyse and evaluate appropriate data and information resulting from
monitoring and measurement, including the results of verification activities related to PRPs and hazard
control plan (8.8 and 8.5.4), internal audits (9.2), and external audits.
c identify trends which indicate a higher incidence of potentially unsafe products or process failures;
establish information for planning of the internal audit program related to the status and importance of
d
the areas to be audited;
e evidence that any corrective corrections and correctios are effective.
The results of the analyses and any resulting activities shall be retained as documented information
and shall be reported to top management and used as input for the management review(9.3) and
FSMS update (10.3)
9.2 Internal audit
9.2.1
The organization must conduct internal audits at planned intervals to obtain information on whether the
FSMS:
a conforms to:
i the FSMS requirements established by the organization;
ii the requirements of this document;
b is effectively implemented and maintained.
9.2.2
The organization shall:
plan, establish, implement and maintain an audit program, including frequency, methods,
responsibilities, planning requirements and reporting, which shall take into account the importance of
a
the processes concerned, changes in the FSMS, and the results of monitoring, measurement and
previous audits;
b define the audit criteria and scope for each audit;
select competent auditors and conduct audits to ensure the objectivity and impartiality of the audit
c
process;
d ensure that audit results are reported to food safety staff and relevant management;
retain documented information as evidence of the implementation of the audit program and audit
e
results;
f make the necessary corrective corrections and corrections within the agreed time frame;
determine whether FSMS meets the objective of the food safety policy (5.2), and FSMS objectives
g
(6.2).
Follow-up activities shall include verification of the actions taken and reporting the results of the
verification.
9.3 Management review
9.3.1 General
Top management shall review the FSMS, at the planned intervals, to ensure its continued suitability,
adequacy and effectiveness.
9.3.2 Management review input
Management review shall consider:
a the status of previous management reviews;
changes in internal and external issues that may be relevant to the FSMS, including changes in the
b
organisation and its context (4.1);
c information on the performance and effectiveness of FSMS, including trends in:
i result of the system update activities (4.4 and 10.3);
ii monitoring and measurement results;
analysis of the results of the verification activities related to PRPs and the hazard control plan
iii
(8.8.2);
iv nonconformities and corrective actions;
v audit results (internal and external);
vi inspections (e.g. regulatory, customers);
vii the performance of external providers;
viii review of the risks and opportunities and effectiveness of the actions taken to address them;
ix the extent to which FSMS objectives have been met;
d adequacy of resources;
e any emergency situation, accidents (8.4.2) and withdrawal/collection (8.9.5) occurred;
relevant information obtained through external (7.4.2) and internal communication (7.4.3), including
f
requests and complaints from interested parties;
g opportunities for continuous improvement.
The data shall be presented in such a way that allows top management to relate the information to the
FSMS objectives.
9.3.3 Management review output
The outputs of the management review shall include:
a decisions and actions related to opportunities for continuous improvement;
any need for updating and changing FSMS, including resources needed and review of food safety
b
policy and FSMS objectives.
The organization should retain documented information as evidence of the results of management
review.
10 Improvement
10.1 Nonconformity and corrective action
10.1.1
When a nonconformity occurs, the organization shall:
Corrective actions shall be appropriate for the effects of the nonconformity encountered.
10.1.2
The organization should retain documented information as evidence:
a the nature of nonconformity and any subsequent actions taken;
b results of any corrective action.
10.2 Continual improvement
The organization should continuously improve the suitability, adequacy, and effectiveness of FSMS.
Top management shall ensure that the organization continually improves the effectiveness of FSMS
through the use of communication (7.4), management review (9.3), internal audit (9.2), analysis of the
results of verification activities (8.8.2), validation control measurement(s) and its combinations (8.5.3),
corrective actions (8.9.3) and FSMS updating (10.3).
Company information
Company
Address:
Plant manager:
Phone:
email:
Number of employees in production
Total number of employees:
Number of employees in quality/food safety:
Shifts
Year of construction
Audit Summary
Audit Checklist: Requirements of ISO 22000 version 2018 - Food Safety Management System
Status:
Clause OK | CRITICAL NC |
Requirements of the Standard Comments
N.º MAJOR NC | MINOR
NC
2.5 Additional Requirements
2.5.1 Management of Services
The organisation shall ensure that in the case of external laboratory analysis services are used for the
verification and/or validation of food safety, they are carried out by a competent laboratory that has the
ability to produce accurate and reproducible test results using validated testing methods and best
practices (e.g. successful participation in proficiency testing programs, approved or approved or
approved regulatory programs using validated testing methods and best practices)
The organization shall ensure that finished products are labelled in accordance with all legal and
regulatory requirements applicable to food safety (including allergens) in the intended country of sale.
b) In case of using the log the organization shall comply with the following specifications (see green and
grey colors specifications)
Use of the logo in black and white is permitted when all other texts and images are in black and white.
c) The certified organization is not allowed to use the FSSC 22000 logo, any statement or make
reference to its certified status on:
i a product;
ii its labelling;
iii its packaging (primary, secondary or any other form);
iv in any other manner that implies that FSSC 22000 approves a product, process or service.
2.5.6 Management of allergens (Food chain categories C, E, FI, G, I E K)
The organization shall have a documented allergen management plan that includes:
a) Risk assessment covering all potential sources of allergens cross-contamination and;
b) Control measures to reduce or eliminate the risk of cross-contamination.
2.5.7 Environmental monitoring (Food chain categories C, I E K)
The organization must take in place:
a) Risk-based environmental monitoring program;
Documented procedure for the evaluation of the effectiveness of all controls on preventing
b) contamination from the manufacturing environment and this shall include, at a minimum, the
evaluation of the microbiological and allergen controls present;
c) Data from monitoring activities, including regular trend analysis.
2.5.8 Formulation of Products ( Food chain category D)
The organization shall have in place procedures to manage the use of ingredients containing nutrients
that may have a harmful impact on animal health.
2.5.9 Transportation and delivery (Food chain category FI)
The organisation shall ensure that product is transported and delivered under conditions which
minimize the potential for contamination.
Clause Documented Information
2.5.1
2.5.2
2.5.5
2.5.8
2.5.9
Mandatory requirement