Godrej GX 150 200 250 300D Forklift Trucks Spare Parts Catalogue PDF

FORKLIFT TRUCK
SPARE PARTS MANUAL
MAKE:
GODREJ & BOYCE MFG. LTD
MODEL:
GX 150/200/250/300 D
https://www.forkliftpdfmanuals.com/
INDEX
Sr. DESCRIPTION PAGE
No. No.
1 ENGINE & RELATED PARTS 03
2 AUTOMATIC TORQUE CONVERTER TRANSMISSION 18
3 DRIVE AXLE & WHEELS 43
4 BRAKE ASSEMBLY 50
5 STEERING SYSTEM 61
6 HYDRAULIC SYSTEM 74
7 MAST ASSEMBLY 94
8 CARRIAGE & FORKS 103
9 BODY & OTHER MISC. 108
10 ELECTRICALS 123
11 TILT CYLINDER 134
ENGINE AND RELATED PARTS
S4
4
ENGINE AND MOUNTING
SR.NO. ITEM CODE PART DESCRIPTION QTY.
1 02362180 ENGINE MTG. BRACKET L.H. 1

2 02255116 SPACER 2
3 02255129 STUD 8
4 60200006 NUT 8
5 59035299 ENGINE MOUNTING PAD 2
6 02014164 SHIM AR
7 53130222 WASHER PLAIN - 12MM 4
8 53110358 WASHER SPRING -12 MM 4
9 49253353 BOLT – M12 X 35L 2
10 52414752 NUT – M12 X 1.75P 2
11 02083911 ENGINE – S4 1
12 02362205 ENGINE MTG. BRACKET R.H. 1
6
FUEL LINES (S4)
1 39550162 HOSE-FUEL TANK TO FEED PUMP 1

2 39550162 HOSE-INJECTOR RETURN LINE TO FUEL TANK 1
3 39550163 HOSE-FEED PUMP TO DUAL FILTER 1
4 39550164 HOSE- DUAL FILTER TO INJECTOR PUMP 1
5 39550101 BANJO BOLT M14 X 1.5P 7
6 39550102 COPPER WASHER M14 14

7 02354451 CAP-FUEL 1
8 02354448 STRAINER -COVER 1
9 02354550 GASKET -COVER 1
10 02423438 FUEL TANK COVER 1
11 02426161 GASKET FUEL TANK 1
ACCELERATOR CONTROL
ACCELERATOR CONTROL(S4)
1 02420594 PEDAL - ACCELERATOR 1

2 02355151 BRACKET –PEDAL 1
3 02014078 PIN 1
4 53360151 PIN COTTER 2X25 MM 1
5 49250183 BOLT –M6 X 18 6
6 52414356 NUT-M6 X 1 6
7 53130107 WASHER-SPRING ID=6MM 6
8 49251601 BOLT M8 X 60 1
9 02355177 BALL –HALF 4
10 36500002 CABLE – ACCELERATOR 1
11 02354985 ROD – NYLON 1

12 02355180 SCREW 4
13 52414509 NUT- M8 X 1.25 2
14 53130149 LOCK – WASHER 2
15 02355193 ROD – PEDAL 1
16 02355205 STRAP 2
17 02355218 BASE 2
18 02423371 PIN- CLEVIS 2
19 53110275 WASHER – PLAIN ID=6MM 2
20 53365172 PIN- COTTER 1/16’ X ¾” 2
21 02355221 SPRING 1
22 53110316 WASHER – PLAIN ID=8MM 1
23 53110332 MS WASHER –10MM 1
24 53130149 SPRING WASHER-8MM 1
25 02121405 BKT ASSLY SOLENOID 1
ENGINE COOLING SYSTEM(S4)
10
ENGINE COOLING SYSTEM(S4)
1 02363893 RADIATOR 1
2 02429443 SHROUD ASSY 1
3 02418391 HOSE 1
4 57037448 HOSE CLIPS 2
5 02006886 PAD RADIATOR 4
6 52414752 NUT-M12 X 1.75P 4

7 49253353 BOLT –M12 X 1.75 X 35L 4
8 53110358 WASHER M12 4
9 49251205 BOLT –M8 X 20L 1
10 53110316 WASHER –8MM 1

12 86310007 RESERVOIR BOTTLE 1
13 02422048 MTG. BRKTOFR RESERVOIR BOTTLE 1
14 02006899 MOULDED HOSE-RADIATOR OUTLET 1
15 57037448 HOSE CLIPS 4
16 02367028 RADIATOR PIPE 1

17 02367750 HOSE 1
18 02366881 RADIATOR MTG.BRKT.(R.H) 1
19 02366894 RADIATOR MTG. BRKT.(L.H) 1
20 49251205 BOLT – M8 X 1.25 X 20 4

21 53130149 SPRING WASHER (M8) 4
22 53110316 WASHER-(M8) 4
23 02011965 RADIATOR CAP 1
11
12
INTAKE (S4)
1 36500005 AIRCLEANER –DRY TYPE 1

2 02879172 HOSE CLIPS 10
3 02363679 HOSE-AIR CLEANER TO ENGINE 1
4 02426484 RAIN CAP 1
5 02420424 HOSE 1
6 49252202 M10*20L 2
7 53130181 WASHER-SPRING ID=10mm 2
8 53110333 WASHER-10mm 2
9 02354378 SPACER 150mm 1
10 02352907 MOUNTING CLAMP 2
11 02171865 MOUNTING PADS 4

12 36500008 FILTER ELEMENT 1
13
ENGINE STOP CABLE (S4)
1 59076399 CABLE-ENGINE STOP 1

2 02250492 STOP CABLE MTG.BRKT. 1
3 49250183 BOLT – (M6 X1.5 X 18L) 1
4 52414356 NUT (M6) 1
5 53110275 WASHER(M6) 1
6 02252537 PIN CLEVIS 1

7 53365172 COTTER PIN 2.0 X 12mm 1
8 53130107 SPRING WASHER M6 1
14
TEMPERATURE & PRESSURE SENSOR ADAPTORS
ADAPTER WATER
ADAPTER ENGINE OIL
ENGINE TEMPERATURE
PRESSURE SENSOR
SENSOR
S433 * *
3R1040 02428008 02219433
TELCO 497 02428008 *

02412047
TATA 4SP *
02353850
ISUZU 02363441
02353821
OM 616 * 02395238
NOTE:- * - NO ADAPTER REQUIRED AS SENSOR CAN BE

DIRECTLY FITTED ON ENGINE.
15
VERTICAL STANDARD EXHAUST-S4
16
VERTICAL STANDARD EXHAUST-S4
1 02361125 EXHAUST PIPE(ENGINE END) 1

2 02091918 BRACKET STRIP 1
3 02003009 “U” BOLT 2
4 02002990 CLAMP 2
5 52414509 NUT (M8 X 1.25) 4

7 02091413 EXHAUST MUFFLER 1
8 02042246 RAIN CAP 1
9 02361141 CLAMPING BRACKET 1
10 49251205 BOLT(M8 X 1.25 X 20LG.) 2
11 49252202 BOLTM10X20 2
12 53130181 SPRING WASHER(M10) 4
13 53110332 PLAIN WASHER(M10) 2
14 02541637 GASKET 1
17
AUTOMATIC TORQUE
CONVERTOR TRANSMISSION
18
TRANSMISSION
19
AUTOMATIC TORQUE CONVERTER
TRANSMISSION (TWIN/SINGLE SPEED)W/O INCHING
1 02371663 TRANSMISSION DRY TYPE (TWIN SPEED) 1

02425135 TRANSMISSION SINGLE SPEED (HIGH) 1
02363682 TRANSMISSION SINGLE SPEED (LOW) 1
2 54007406 BEARING – BRAKE SHAFT 2
3 02020336 BRAKE SHAFT 1
4 02010757 GEAR – BRAKE SHAFT DRIVEN 1
5 53522463 SNAP RING 1
6 02010377 OIL SEAL –BRAKE FLANGE 1

7 02020592 BRAKE 1
8 53130149 LOCKWASHER - 8MM 6
9 49251250 BOLT – M8 X 1.25P X25L 6
10 02015004 BRAKE DRUM 1
11 49251205 BOLT –M8 X 1.25P X 20L 6

12 53130149 LOCKWASHER – 8MM 6
13 **111 ‘O’RING – BRAKE FLANGE 1
14 02020323 BRAKE FLANGE 1
15 52414509 NUT – M8 X 1.25P X 20L 6
16 53110499 WASHER –20MM 1

17 52810529 NYLOC NUT –M20X 2.5P 1
18 02009522 BUSHING – STATOR SUPPORT 1
19 02019086 STATOR SUPPORT (INCLUDES ITEM 18) 1
20 53140195 LOCKWASHER –10MM 6
21 49252301 BOLT – M10 X 1.5P X 30 6

22 02009535 GEAR-OIL PUMP DRIVE 1
23 **111 ‘O’RING - OIL DISTRIBUTOR 2
24 02009551 PISTON RING –STATOR SUPPORT 2
25 02049542 OIL DISTRIBUTOR 1
26 **111 ‘O’ RING –OIL TUBE SLEEVE 4

27 02010319 OIL TUBE 1
28 02011217 OIL TUBE 1
29 02049555 INPUT SHAFT 1
30 54007451 BEARING FRONT – INPUT SHAFT 1
20
TRANSMISSION
21
TRANSMISSION (TWIN/SINGLESPEED) W/O INCHING
31 02049539 SLEEVE - OIL DISTRIBUTOR 1

32 02009580 PISTON RING –OIL DISTRIBUTOR 3
33 02010195 THRUST WASHER 1
34 53501653 SNAP RING-IDLER GEAR 1
35 02020310 THRUST WASHER – IDLER SHAFT 1
36 02020282 IDLER GEAR 1

37 54100343 BEARING –IDLER GEAR 1
38 02020307 IDLER SHAFT 1
39 02010984 LOCK PLATE-IDLER SHAFT 1
40 02011163 GEAR-PUMP SHAFT 1
41 02877008 KEY-PUMP 1
42 02010124 SNAP RING –OIL PUMP 1
43 02011063 TRANSMISSION CASE (DRY) 1
44 **111 O’RING –PUMP 1
45 02073006 CONVERTOR -PUMP (VICKERS) 1
97545873 CONVERTOR- PUMP (DOWTY) 1
A) 02032427 CONNECTOR 1
B) 02142588 DOWTY SEAL 1

47 49252257 BOLT –M10 X 1.5P X 25 2
48 02010249 SHAFT-REVERSE-IDLER GEAR 1
49 02020493 LOCK PLATE-IDLER SHAFT 1
50 53130181 LOCKWASHER-10MM 1
51 49252257 BOLT –M10X1.5P X25L 1

52 02142588 DOWTY SEAL 1
53 02049331 PLUG-DRAIN MAGNETIC 1
54 02010517 WASHER REAR-INPUT SHAFT 1
55 54008809 BEARING REAR -INPUT SHAFT 1
56 53501950 SNAP RING –BEARING 1

57 02009564 PISTON RING REAR –INPUT SHAFT 1
58 02019073 BEARING CAP 1
59 **111 O’ RING –BEARING CAP 1
60 53130181 LOCKWASHER-10MM 4
22
23
TRANSMISSION (TWIN/SINGLE SPEED) W/O INCHING
61 49252257 BOLT-M10X 1.5P X 25L 4

62 02011048 PISTON RING –PINION SHAFT 2
63 02011035 OIL DISTRIBUTOR-PINION SHAFT 1
64 53522582 SNAP RING –P.S. OIL DISTRIBUTOR 1
65 **111 O RING –OIL TUBE SLEEVE 4
66 02010869 OIL TUBE HIGH, DISTRIBUTOR TO COVER 1

67 02010872 OIL TUBE LOW, DISTRIBUTOR TO COVER 1
68 02159546 NUT-PINION SHAFT 1
69 54099889 CUP & CONE TO FRONT BEARING 1
70 53522566 SNAP RING TO FRONT BEARING 1
71 02008806 SHIM-0.004” AR
02008819 -0.007” AR
02008822 -0.010” AR
02055321 -0.020” AR
72 02014391 GASKET - CONTRCL COVER HOUSING 1
73 02424761 CONTROL COVER ASSEMBLY 1
75 02011064 SPACER –BRAKE DRIVE GEAR 1
76 02011051 GEAR-BRAKE DRIVE PINION SHAFT 1

77 02054449 SHIM 2
78 02009676 GEAR HI-INTERMIDIATE SHAFT 1
79 54102868 BEARING REVERSE IDLER GEAR 2
80 **111 O RING-OIL TUBE SLEEVE 4
81 02018980 SLEEVE, OIL TUBE –HIGHLOW 2

82 02018977 SLEEVE-OIL TUBE, 2
83 53502001 SNAP RING-INTERMIDIATE SHAET GEAR 2
84 02020480 INTERMIDIATE SHAFT 1
85 02009689 GEAR LOW- INTERMIDIATE SHAFT 1
86 38950062 CLUTCHPACK–DIRECTION SELECTOR 1

87 38950062 CLUTCH PACK –SPEED SELECTOR 1
87A 02159025 SPACER FORLOW 1
87B 02071086 GEAR FORLOW 1
87a 02145169 SPACER FOR HIGH 1
87b 02090151 GEAR FOR HIGH 1
24
25
TRANSMISSION (TWIN/SINGLE SPEED) W/O INCHING
SR.NO. TEM CODE PART DESCRIPTION QTY.

89 02010632 GEAR-REVERSE IDLER 1
90 02161129 GASKET-TRANSMISSION TO ENGINE 1
91 02010236 SPACER-INTERMEDIATE SHAFT GEAR 1
92 54007451 BEARING –FRONT –INT.SHAFT 1
93 53502001 SNAPRING –FRONT –INTSHAFT 1

94 49252202 BOLT M10 X1.5P X 20L 6
95 53130181 LOCKWASHER-10mm 6
96 02018863 COVER PLATE-TRANSMISSION CASE 1
97 02014317 GASKET-CASE COVER PLATE 1
98 02010773 STAINER –TRANSMISSION SUMP 1

99 02010614 SPRING –SUMP SCREEN 1
100 02010210 SPACER TO REAR BEARING 1
101 53522623 SNAP RING TO BEARING 1
102 54098019 CUP & CONE TO REAR BEARING 1
103 02011233 BEARING REAR-INTERMEDIATE SHAFT 1

104 02010265 LOCATING-RING TO REAR BEARING 1
105 53502001 SNAP RING TO REAR BEARING 1
106 02018836 STUDS 9
107 53130222 SPRING WASHER 9
108 52414707 NUT 9

109 53130181 LOCKWASHER –10mm 2
110 49252202 BOLT M10 X 1.5P X 20L 2
111 02350747 TRANSMISSION O-RING KIT 1
** = NOT SOLD, USE ITEM NUMBER LISTED
26
27
HI-LO AND FORWARD REVERSE SELECTOR PACK
1 02047197 SELECTORPACK-HI-LO OR 1
SELECTOR PACK –FORWARD &
REVERSE ( WITHOUT ITEMS 3,4,
5,6,17 & 18 )
2 02040581 ASSLY HUB & DRUM 1
3 02019057 GEAR - FORWARD 1
4 54100356 BEARING 4
5 02021560 SPACER - BEARING 2

7 02041025 CLUTCH DISC - INNER 10
8 02040619 CLUTCH DISC - OUTER AR
9 02010504 SPRING – CLUTCH DISC RELEASE 24
10 02014429 RETAINER - SPRING 2
11 53502506 SNAP RING – SPRING RETAINER 2

12 02020448 END PLATE 2
13 02056021 SNAP RING – END PLATE 2
14 02010252 PISTON RING – OUTER CLUTCH DISC 2
15 02010054 PISTON RING – OUTER CLUTCH DISC 2
16 02009986 PISTON 2
17 02020464 BEARING INNER RACE – GEAR 2
18 02019060 GEAR – HI 1
NOTE 1) QUANTITIES ARE CLUTCH PACK.
2) SINGLE SPEED TRANSMISSION

NO. OF SELECTOR PACK : 1
3) DOUBLE SPEED TRANSMISSION

NO OF SELECTOR PACK :2
28
29
MHE DIVISION
TORQUE CONVERTOR
1 97927781 TORQUE CONVERTOR 1

2 02000165 DRIVE PLATE (WET TYPE) 1
02344872 DRIVE PLATE (DRY TYPE) WITH NUT 1
3 49259706 BOLT – M8 x 1.25p x 16L (10.9) 6
4 02000587 WASHER 6
5 02000178 DRIVE PLATE-REINFORCING 2
6 49282049 BOLT 3/8”UNF x 5/8”L 6

6 02011923 PLUG – TORQUE CONVERTER 1
7 02023340 LOCK PLATE 3
8 97958145 BUSH – TORQUE CONVERTER 1
30
AXLE ADAPTOR & DIFFERENTIAL
31
1 02018849 ALXE ADAPTOR 1

2 02051109 DRAIN PLUG 1
3 02251527 PLUG-INSPECTION 1
4 02251543 TUBE- DIPSTICK 1
5 02251530 DIPSTICK 1
6 02014841 DOWEL PIN 1

7 02087498 SHIM-BEARING CARRIER 0.004” AR
02087500 SHIM-BEARING CARRIER 0.010” AR
02087513 SHIM-BEARING CARRIER 0.0075” AR
8 54099946 CUP AND CONE-DIFFERENTIAL BEARING 2
9 56159109 O’ RING 2
10 02009548 OIL SEAL 2
11 02087485 BEARING 2
12 02018711 STUD 8
14 52414608 NUT –M10 x 1.25 8
15 02014320 SHIM – BEARING CARRIER AR
02014333 SHIM – BEARING CARRIER AR
16 02009001 O’ RING 1
17 **29 DIFFERENTIAL RING GEAR
18 49261756 BOLT M10 x 1.25P L (10.9)- DIFF CASE TO 8

GEAR
20 **28 BODY DIFFERENTIAL
21 02010434 SPIDER 1
22 49260001 BOLT-M8 x 1.25P x 50L (10.9)DIFF BODY 8
23 02039794 LOCK 4
25 02010421 PINION GEAR 4
26 02010418 SIDE GEAR 2

28 02140836 KIT –CASE AND GEAR 1
29 02057958 RING GEAR & PINION SET 1
30 02140849 VENT 1
32
33
CC-1.5/2/2.5/3 0213A
31 02016621 DOWTY SEAL 1

32 02340340 PLUF-AXLE ADAPTOR 1
33 53130222 LOCKWASHER –12MM 14
34 52414707 NUT-M 12 x 1.5P (10) 14
35 49253353 BOLT –M12 X 1.75 x 35L(8.8) 1
36 53130222 LOCKWASHER -12MM 1

37 56158016 O’ RING 1
38 02142588 DOWTY SEAL 1
AR= AS REQUIRED
* =NOT SOLD, USE ITEM NUMBER LISTED
34
35
AXLE MOUNTING PARTS
SR.NO. ITEM CODE PART DESCRIPTION QTY
1 02042981 ASSEMBLY –AXLE MTG. RING RH. 1

(CONSISTS OF ITEMS 2 AND 3)
2 02042806 AXLE MOUNTING RING RH 1
3 02042978 BUSHING 2
4 02042994 ASSEMBLY –AXLE MTG. –RING LH 1
5 02042811 AXLE MOUNTING RING –LH 1
6 49942819 BOLT –M 24 x 3P x 90L (10.9) 6

7 02096492 NIT-M24 x 3P (SPECIAL) 4
8 49942822 NUT-M24 x 3P (10) 2
9 02020985 SHIM –3mm AR
02020860 5mm AR
36
i "<t
TRANSMISSION COOLING
SYSTEM (S4)
T
R
A
N
S
M
I
S
S
I
O
N
C
O
O
L
I
37
NG LINES
1 39550107 HOSE (TRANSMISSION TO RADIATOR) 1

2 39550111 CONNECTOR 6
3 39550112 ‘O’ RING 6
4 39550113 ‘O’ RING RETAINER 6
5 39550167 HOSE(RADIATOR TO TRANS OIL FILTER) 1
6 39550168 HOSE(TRANS, FILTER TO TRANSMISSION) 1

7 39550116 ELBOW 1
8 39550117 HOSE (TRANSMISSION TO TRANS, PUMP) 1
9 56902378 HOSE(TRANS, PUMP TO TRANSMISSION) 1
10 51173776 ALLEN BOLT 2

12 53110316 PLAIN WASHER 2
13 49252257 BOLT (M10X 25) 2
14 53110332 WASHER 2
16 39550109 CONNECTOR 1
17 39550110 ‘T’ CONNECTOR 1
18 38200006 TEMPERATURE SENSOR 1
19 39550108 ‘O’RING HOSEFIT 8
38
39
TRANSMISSION OIL FILTER
1 02071044 OIL FILTER –TRANSMISSION 1

2 02071057 BASE-OIL FILTER 1
3 02012102 ELEMENT 1
4 49257968 BOLT –M8 X 1.25 X 25L 3
5 53130149 LOCKWASHER –8mm 3
40
41
CONTROL COVER ASSY (ELECTRICAL)
1 02424761 CONTROL COVER ASSLY 1

2 02353412 CONTROL COVER 1
3 02868611 PLUG 20
4 39100023 F/R CARTRIDGE VALVE WITH 1
5 39100024 SOLENOID
H/L CARTRIDGE VALVE WITH 1
SOLENOID
6 39100025 PRESSURE RELIEF VALVE (150 PSI) 1
7 39100026 PRESSURE RELIEF VALVE (100 PSI) 1
8 38200005 PRESSURE SWITCH 1
9 02032427 CONNECTOR 1
10 02346623 ORIFICE ADAPTOR (F/R) 1
11 02346636 ORIFICE ADAPTOR (TORQUE 1

12 03820006 TEMPRATURE SWITCH 1
13 02427999 ELBOW – TEMPRATURE SWITCH 1
14 39100027 D.C. COIL 3
15 02355119 SEAL KIT 1
16 02355122 SEAL KIT 1
42
DRIVE AXLE & WHEELS
43
44
AXLE END ASSEMBLY –SINGLE DRIVE
1 02356314 AXLE END ASSEMBLY-RH 1

02356327 AXLE END ASSEMBLY-LH 1
2 02363202 HUB ASSEMBLY (CONSISTS OF 3 TO 6) 1
3 02356059 HUB 1
4 54099649 CUP & CONE 1
5 54013649 CUP & CONE 1
6 02066626 BOLT WHEEL MOUNTING 5

7 02044336 RING GEAR 1
8 49265709 SCREW -M12 X 1.75P X 30L(10.9) 6
9 02001935 PINION SHAFT ASSEMBLY 1
(CONSISTS OF 10 & 12) 1
10 02000040 PINION SHAFT 1
11 54007534 BEARING –PINION SHAFT 1
12 02001878 SLEEVE –OIL SEAL 1
13 02001894 OIL SEAL 1
14 02039723 BRAKE ASSEMBLY 1
15 02155902 SPINDLE SUPPORT 1
16 02356075 SPINDLE 1
17 02073697 OIL SEAL 1
18 49268809 CAP SCREW- M14 X 2P X 40L (10.9) 6
19 53130264 WASHER 14mm 6
20 49265709 SCREW –M12 X 1.75 X 30L (10.9) 6
21 53130222 LOCKWASHER –12mm 6

22 53502030 SNAP RING 2
23 02000024 BRAKE DRUM 1
25 02356202 NUT WITH WASHER –SPINDLE 1
26 53360995 COTTER PIN –6.3 X 80mm 1

27 02012920 CAP- HUB 1
28 49252257 SCREW -M10 X 1.5P X 25(8.58) 4
30 02001852 VENT 1
31 02002354 STUD- AXLE TP TRANSMISSION 5

32 53130222 LOCKWASHER-12mm 5
33 52414707 NUT 5
34 49253353 BOLT –M12 X 1.75 X 35L (8.8) 5
45
46
AXLE END ASSEMBLY –SINGLE DRIVE
36 02067186 DUST COVER 1

37 49510683 SCREW –M5 X 0.59 X 12L(4.8) 2
38 53110358 PLAIN WASHER –12MM 5
39 53130222 SPRING WASHER –12MM 6
47
H
48
DRIVE WHEEL – SINGLE SOLID TYRE
1 02427522 DRIVE WHEEL ASSLY. WITH TYRE 2

2 35400003 DRIVE WHEEL ASSLY WITHOUT 2
TYRE 8.15”X15”
3 02355739 BOLT – WHEEL FLANGE 10
4 53130347 LOCKWASHER 20MM 10
5 02355742 NUT –M20 X 1.5P 10
6 02138039 TYRE 28” 2

7 02066613 NUT- WHEEL MOUNTING 10
49
BRAKE ASSEMBLY
50
PARKING BRAKE
6
1
51
PARKING BRAKE
CC-2/2.5/3 0401A
1 02020592 PARKING BRAKE ASEMBLY 1

2 02020604 BACK PLATE 1
3 02050550 SHOE AND LINING ASSEMBLY 2
4 02020646 CAM 1
5 02014854 SPRING - SHOE RETURN 2
6 02014867 SPRING 2
7 02020659 LEVER ARM 1
8 49250352 BOLT M6 x 1.0P x 35 L 1
9 52810149 NYLOC NUT M6 x 1.0P 1
10 53110275 WASHER - 6mm 1
11 02878641 WOODRUFF KEY 1

12 49251205 BOLT - M8 x 1.25P x 20 L (8.8) 6
13 53130149 LOCKWASHER - 8 mm 6
52
53
WHEEL BRAKE ASSEMBLY
CC-2/2.5/3 0402A
1 02039723 BRAKE ASEMBLY 1

2 02042912 BRAKE DISK ASEMBLY
(CONSISTS OF ITEMS 3&4) 1
3 02024730 BRAKE DISC 1
4 02024909 ANCHOR BLOCK
(NOT SOLD SEPARATELY) 1
5 59176938 BRAKE SHOE ASSEMBLY 2
6 02018612 ADJUSTER ASSEMBLY

(CONSISTS OF ITEM 7 TO 11) 2
7 02018625 ADJUSTER ARM 2
8 02021586 WASHER 10
9 52414653 NUT M10 x 1.5P 2
10 02871882 PIN - GROOVE 2
11 02018638 STUD - ADJUSTER 2

12 53110332 WASHER 10mm 4
13 52414608 NUT M10 x 1.25P 2
14 02025670 SPRING - BRAKE SHOE RETURN 2
15 02025302 KEY - SHOE ANCHER 2
16 02570802 WHEEL CYLINDER 1

17 02570831 REPAIR KIT - WHEEL CYLINDER 1
18 **16 BODY - WHEEL CYLINDER 1
19 **16 SPRING 1
20 **16 PISTON - WHEEL CYLINDER 1
21 02025315 GUIDE PIN 2

22 02025328 SPRING - GUIDE PIN 2
23 02025331 CUP - SPRING RETAINER 4
24 49250183 SCREW M6 X 1.0P X 18L 2
25 53130107 LOCKWASHER – 6MM 2
26 02024727 TUBE FITTING 1

27 02039710 BOLT FITTING 1
28 53175755 GASKET – FITTING 2
29 02050483 BLEEDER SCREW 1
30 53130181 LOCKWASHER – 10MM 4
QUANTITY OF ITEMS 2 TO 15 AND 21 TO 30 IS PER ASSEMBLY

** = NOT SOLD USE ITEM NUMBER LISTED
54
55
HYDRAULIC BRAKE LINES (WITHOUT INCHING)
1 02353735 RESERVIOR BOTTLE 1

2 02353384 BRKT - BRAKE OIL BOTTLE 2
3 49250208 BOLT M6 x 20 L 2
4 53130107 WASHER - SPRING 6 MM 4
5 39500029 HOSE, SAE100R6 - 3/8”I.D. 1
6 60900002 HOSE CLIPS 2

7 02032513 BUNDY PIPE MASTER CYLD. TO TEE 1
8 02570688 TEE - 4 WAY 1
9 02032498 BRAKE LINE - TEE TO WHEEL CYLD. 2
10 02004770 BRAKET 1
11 49250307 BOLT M6 x 30 L 1
12 52414356 NUT M6 x 1 P 1
13 37110006 TLPV - CHECK VALVE 1
14 02024727 TUBE FITTER 2
15 02024714 BOLT 2
16 02007669 COPPER WASHER 2

17 02353454 CONNECTOR BRAKE CYLD. TO TLPV 1
18 37110007 ALLUMINIUM WASHER 12 x 17 x 1.5 1
19 02356145 CONNECTOR TO WHEEL CYLD. 2
20 02007317 BUNDY TUBE 2
21 02172763 CONNECTOR TO BLEEDER 2

22 02050463 BLEEDER NIPPLE 2
23 52414752 NUT M12 x 1.75P 2
56
BRAKE PEDAL MOUNTING
57
BRAKE PEDAL AND MOUNTING
1 02354477 PAD - PEDAL 1

2 02354266 BEARING - DRY 2
3 02354295 WASHER 2
4 02420200 PEDAL - BRAKE 1
5 02354480 SPRING - BRAKE 1
6 02421319 BRACKET - BRAKE 1

7 02354493 ROD BRAKE 1
8 02422402 CLEVIS 1
9 37100012 MASTER CYLINDER - BRAKE 1
10 02421351 PUSH ROD - BRAKE 1
11 49251250 BOLT - HEX M8 x 1.25 x 25 1

24 49252257 BOLT - HEX M10 x 1. 5 x 25 6
25 53110332 PLAIN WASHER ID 10mm 6
26 53130181 SPRING WASHER ID 10mm 6
27 52400625 NUT M10 x 1.5 1
28 52414509 NUT M6 x 1.25 1

29 02422840 PIN - CLEVIS 1
30 53365172 COTTER PIN 1/6 x 3/4 1
31 53501806 EXTERNAL CIRCLIP - 20mm 2
32 60200007 BOLT - M6 x 1 x 60 2
33 53130107 SPRING WASHER - ID 6mm 2

34 53110275 PLAIN WASHER - ID 6mm 2
35 52414356 NUT – M6 x 1 2
36 02421504 SPACER – BRAKE ASSLY. 1
58
BRAKE PEDAL MOUNTING
59
BRAKE PEDAL AND MOUNTING
1 02354477 PAD - PEDAL 1

2 02354266 BEARING - DRY 2
3 02354295 WASHER 2
4 02420200 PEDAL - BRAKE 1
5 02354480 SPRING - BRAKE 1
6 02421319 BRACKET - BRAKE 1

7 02354493 ROD BRAKE 1
8 02422402 CLEVIS 1
9 37100012 MASTER CYLINDER - BRAKE 1
10 02421351 PUSH ROD - BRAKE 1
11 49251250 BOLT - HEX M8 x 1.25 x 25 1

38 49252257 BOLT - HEX M10 x 1. 5 x 25 6
39 53110332 PLAIN WASHER ID 10mm 6
40 53130181 SPRING WASHER ID 10mm 6
41 52400625 NUT M10 x 1.5 1
42 52414509 NUT M6 x 1.25 1

43 02422840 PIN - CLEVIS 1
44 53365172 COTTER PIN 1/6 x 3/4 1
45 53501806 EXTERNAL CIRCLIP - 20mm 2
46 60200007 BOLT - M6 x 1 x 60 2
47 53130107 SPRING WASHER - ID 6mm 2

48 53110275 PLAIN WASHER - ID 6mm 2
49 52414356 NUT – M6 x 1 2
50 02421504 SPACER – BRAKE ASSLY. 1
60
STEERING SYSTEM
61
STEERING AXLE MOUNTING
62
STEERING AXLE MOUNTING (02379403)
CC-2/2.5/3 0501A
1 02424592 SILENT BLOCK ASSY 2

2 02355049 NUT – CASTLE 2
3 02355007 WASHER-PLAIN ID =22mm 2
4 53360812 PIN –SPLIT 5X 50mm 2
5 49266300 BOLT - HEX M12 X 1.75P X 90L 8
6 53130222 WASHER-SPRING ID = 12mm 8

7 53110358 WASHER-PLAIN ID=12mm 8
63
STEERING AXLE-02375773
64
STEERING AXLE-02375773 (CAST AXLE )
CC-2/2.5/3 0502C
1 02375658 STEER AXLE 1

2 59172901 STEER CYLINDER ASSEMBLY 1
3 02375687 KNUCKLE - LH 1
4 02375674 KNUCKLE - RH 1
5 54101999 THRUST BEARING (T-138) 2
6 02002606 DRAW KEY (HEAVY) OR 2

02002619 DRAW KEY (LIGHT)
7 02242060 PIVOT -PIN 4
8 02234568 EXPANSION PLUG 4
9 02251150 LINK – STEERING 2
10 02245991 BUSH – LINK 4
11 02249902 LOCK PLATE 4

12 02125181 PIN KNUCKLE 2
13 02234513 BUSH TOP & BOTTOM 4
14 02379841 HUB-STEERING 2
15 02362784 SEAL- OIL 2
16 55300011 BEARING 2
17 55300010 BEARING 2
18 02362755 NUT WITH COLLAR – (M 33 X 2) 2
19 02362742 CAP - HUB 2
20 53130107 SPRING WASHER – ID = 6mm 8
21 02355739 BOLT – WHEEL MOUNTING 10

22 53360812 COTTER PIN 5 X 50 2
23 49250183 BOLT –M6 X 18 12
24 49255609 BOLT –M16X 60 4
25 53130305 SPRING WASHER – ID = 16mm 4
26 02342823 HOLLOW DOWEL 2

27 02234571 SHIM – KNUCKLE AR
28 59500168 GREASE NIPPLE – M10X1 8
29 53110275 PLAIN WASHER 4
30 59184539 SEAL KIT- LATERAL STEERING 1

CYLINDER ASSEMBLY
65
STEER WHEEL PNEUMATIC
66
STEER WHEEL PNEUMATIC
1 02391300 WHEEL ASSLY. 2

2 35400013 .SPLIT RIM 1
3 02000417 .TYRE 1
4 02400420 .FLAP 1
5 02001188 .TUBE 1
6 02355742 NUT 5
7 02427506 BOLT1/2" UNFX40LG 5
8 02427481 NUT 1/2" UNF 5
9 53136240 WASHER 5
67
STEER WHEEL SOLID
68
STEER WHEEL SOLID
CC-2/2.5/3 0504A
1 02391298 WHEEL ASSLY. 2

2 35400013 SPLIT RIM 1
3 02015497 TYRE 1
4 02427506 BOLT ½” UNF X 40 LONG 5
5 02427481 NUT ½” UNF 5
6 02355742 NUT 5
7 53136240 WASHER 5
69
CC
-
2/2
.5/
3
05
05
A
70
1 39300012 STEERING UNIT – SLOT TYPE 1

39300007 STEERING UNIT –SPLINE TYPE 1
2 02428558 STEERING COLUMN 1
3 86310001 HAND WHEEL 1
4 52510421 NUT – M18 X 1.5P 1
5 53130181 LOCK WASHER-10mm 6
6 49252455 BOLT M10X 1.5PX45L 4

7 49252257 BOLT M10 X1.5PX 25L 2
8 53110332 WASHER – 10mm 2
9 52414653 NUT M10 X 1.5P 2
10 02878571 KEY 1
11 02007359 CAP 2
12 02351690 SPACER 4
13 02351926 SEALKIT 1
NOTE : STEERING UNIT NOT SERVICABLE

SPARES OF ITEM 39200012/39300007 NOT SOLD SEPERATELY
71
TILTABLE STEERING COLUMN
/15
3
9
8
1
'
26
72
STEERING COLUMN (TILTABLE)
CC-2/2.5/3 0505A
1 02427225 STEERING BRACKET – LOWER ASSY 1

2 02345163 STEERING BRACKET – UPPER ASSY 1
3 02346144 STEERING COLUMN GUIDE ASSY 1
4 38950001 UNIVERSAL JOINT DJ-6 1
5 02347858 INSTRUMENT PANEL ASSY
TILT STEERING ASSEMBLY 1
6 02178921 STEERING WHEEL 1
7 02007359 CAP-STEERING WHEEL 1
8 02348247 SPACER 1
9 02345093 WASHER 2.8 THICK 2
10 02345134 PIVOT – ROUND HEAD BOLT 2
11 02345077 SLIDING KEY 1

12 02348177 TAPER NUT TILT STEER LOCK 1
13 02348218 LEVER – TILT STEER LOCK1
14 02348177 WASHER – 2.4 THICK 1
15 02345064 TENON SHAFT – SLIDING 1
16 86500003 SPRING 2
17 52400025 NUT M10 X 1.5 2
18 59251205 BOLT M8 X 20L 6
19 53110316 WASHER 6
20 02348289 BOLT M8 X 1.25 X 8L 1
21 02348276 KEY 5 X 5 X 15 2
22 49252455 BOLT M 10 X 40 3
24 02878571 KEY 1
25 52510421 NUT 1
26 39200012 STEERING UNIT – SLOT TYPE 1

39300007 STEERING UNIT –SPLINE TYPE 1
27 02351926 SEALKIT 1
NOTE : STEERING UNIT NOT SERVICABLE

SPARES OF ITEM 39200012/39300007 NOT SOLD SEPERATELY
73
HYDRAULIC SYSTEM
74
HYDRAULIC TANK
75
HYDRAULIC TANK
Sr. No. ITEM CODE PART DESCRIPTION QTY.
1 59167905 FILTER RETURN (HYDAX) 1

1A 59171889 FILTER ELEMENT 1
2 02521817 COVER – TANK 1
3 02354646 GASKET TANK COVER 1
4 52400625 NUT - M 10 X 1.5 P 8
5 53130149 WASHER – SPRING ID – 10 MM 8
6 53110332 WASHER – PLAIN ID – 10 MM 8

7 02355250 STAINER ASSEMBLY 1
8 02354617 BREATHER – AIR 1
9 49531314 BOLT 2BA X ¼” 6
10 02152109 FILLER CUM DIPSTICK 1
11 02021333 GASKET 1
12 02879172 HOSE CLIP 1
13 02012649 HOSE 100mm
76
77
HYD. PUMP INSTALLATION (DOWTY) GX200/250D-S4
1 39200009 PUMP - MAIN (DOWTY) 1

2 02361253 PUMP MTG BRACKET 1
3 49252301 HEX HD BOLT M10 x 1.5P x 30L 2
4 53130107 WASHER - SPRING ID = 10 mm 2
5 53110275 WASHER - PLAIN = 10 mm 2
6 49265808 HEX HD BOLT M12 x 1.75P x 40L 2

7 53130222 WASHER SPRING ID = 12 mm 2
8 53110358 WASHER - PLAIN = 12 mm 2
9 02183563 PUMP FLANGE 1
10 02016650 UNIVERSAL JOINT 2
11 53110316 WASHER - PLAIN= 8mm 16

13 49251250 HEX HD BOLT M8 x 1.25P x 25L 8
14 02147819 SPACER 1
15 02235411 SPACER 1
16 02016593 LOCK PLATE 1

17 49251359 HEX HD BOLT M8 x 1.25P x 30L 4
18 49251304 HEX HD BOLT M8 x 1.25P x 30L 4
19 52414509 HEX NUT - M8 x 1.25P 4
78
79
HYD. PUMP INSTALLATION (DOWTY) GX300D-S4
1 39200009 PUMP - MAIN (DOWTY) 1

2 02361253 PUMP MTG BRACKET 1
3 49252301 HEX HD BOLT M10 x 1.5P x 30L 2
5 53110275 WASHER - PLAIN = 10 mm 2
6 49265808 HEX HD BOLT M12 x 1.75P x 40L 2

7 53130222 WASHER SPRING ID = 12 mm 2
8 53110358 WASHER - PLAIN = 12 mm 2
9 02183563 PUMP FLANGE 1
10 02147819 SPACER 1
11 02250025 UNIVERSAL JOINT 1

12 53110316 WASHER - PLAIN = 8 mm 12
13 53130149 WASHER - SPRING ID= 8 mm 12
14 49251304 HEX HD BOLT M8 x 1.25P x 30L 4
15 02235411 SPACER 1
16 02016593 LOCK PLATE 1

17 49251250 HEX HD BOLT M8 x 1.25 x 25L 8
80
81
MAIN CONTROL LEVER - 2 SPOOL (WALVOIL)
1 39100152 VALVE MAIN (WALVOIL –2 SPOOL) 1

2 02521567 BRKT. – VALVE MTG. – (WALVOIL) 1
3 49252455 HEX. BOLT – M10 x 1.25p x 30L 4
4 52400625 LOCK NUT – M10 x 1.5 2
5 52500251 LOCK NUT – M12 x 1.75 2
6 02429766 COVER VALVE 1

7 02361071 CAP – COVER 2
8 02521431 LEVER 2
9 86310003 KNOB – LIFT LEVER 1
10 02361084 BOOT – MAIN VALVE 2
11 86310002 KNOB – TILT LEVER 1
12 02351690 SPACER 4
13 49250167 BOLT – M6 x 16 4
14 53110275 PLAIN WASHER I.D. 6 mm 4
15 49251304 BOLT M8 x 1.25 x 30LG 4
16 39100170 VALVE KIT

17 39100178 SPOOL KIT
82
83
MAIN CONTROL LEVER - 3 SPOOLS (WALVOIL)
1 39100153 VALVE MAIN (WALVOIL –(3 SPOOL) 1

3 49252455 HEX. BOLT – M10 x 1.25p x 30L 4
4 52400625 LOCK NUT – M10 x 1.5 3
5 52500251 LOCK NUT – M12 x 1.75 3

7 02361071 CAP – COVER 2
8 02521431 LEVER 3
12 02351690 SPACER 4
13 86310004 KNOB AUXILLARY LEVER 1
14 49250167 BOLT – M6 x 16 4
16 49251304 BOLT M8 x 1.25 x 30LG 4

17 39100175 VALVE KIT
18 39100179 SPOOL KIT
84
85
MAIN CONTROL LEVER - 4 SPOOLS (WALVOIL)
1 39100154 VALVE MAIN (WALVOIL –(4SPOOL) 1

3 49252455 HEX. BOLT – M10 x 1.25p x 30L 4
4 52400625 LOCK NUT – M10 x 1.5 4
5 52500251 LOCK NUT – M12 x 1.75 4

7 02361071 CAP – COVER -
8 02521431 LEVER 4
12 02351690 SPACER 4
14 49250167 BOLT – M6 x 16 4
16 49251304 BOLT M8 x 1.25 x 30LG 4

17 39100176 VALVE KIT
18 39100180 SPOOL KIT
86
87
1 39100191 VALVE MAIN (WALVOIL – (5-SPOOL) 1

3 49252455 HEX. BOLT – M10 x 1.25p x 30L 4
4 52400625 LOCK NUT – M10 x 1.5 5
5 52500251 LOCK NUT – M12 x 1.75 5

7 02361071 CAP – COVER 1
8 02521431 LEVER 5
12 02351690 SPACER 4
14 49250167 BOLT – M6 x 16 4
16 49251304 BOLT M8 x 1.25 x 30LG 4

17 39100193 SPOOL KIT
88
89
1 39100174 VALVE MAIN (WALVOIL –(6SPOOL) 1

3 49252455 HEX. BOLT – M10 x 1.25p x 30L 4
4 52400625 LOCK NUT – M10 x 1.5 6
5 52500251 LOCK NUT – M12 x 1.75 6
6 COVER VALVE (Modified) 1

7 02361071 CAP – COVER -
8 02521431 LEVER 6
12 02351690 SPACER 4
14 49250167 BOLT – M6 x 16 4
16 49251304 BOLT M8 x 1.25 x 30LG 4

17 39100177 VALVE KIT
18 39100181 SPOOL KIT
90
91
HYD. LINES WITH LOAD SENSING
1 39550124 SPLIT FLANGE –3/4” SAE 1

2 39550125 O-RING – FOR ¾” BSP 1
3 02014825 DOWTY SEAL – FOR ½” BSP 1
4 39550736 CONNECTOR – ½” BSP x 7/8” UNF 1
5 39550740 HOSE – PUMP TO LOAD SENSING VALVE 1
6 02142588 DOWTY SEAL – FOR 3/8” BSP 2

7 39550723 CONNECTOR – 3/8” BSP X ¾” UNF 2
9 39550738 HOSE – STEERING UNIT TO STREEING CYD. 2
11 39550737 ADAPTOR – M18 x ¾” UNF 2

12 39550112 O RING – FOR M18 2
13 39550113 O RING RETAINER M18 2
14 02142588 DOWTY SEAL FOR 3/8” BSP 1
15 39550724 CONNECTOR – 3/8” BSP X 7/8” UNF 1
16 39550119 HOSE CLIP 2

17 39550741 HOSE –DIR CON V/V TO TEE ( RETURN LINE) 1
18 39550739 HOSE –STR. UNIT TO RETURN LINE CONN 1
19 39550146 HOSE CLIP – ½” 1
20 39550132 RETURN LINE CONNECTOR 1
21 39550131 HOSE CLIP 1

22 02521818 HOSE TEE ( RETURN LINE ) TO TANK 2
23 02014825 DOWTY SEAL FOR ½” BSP 1
24 39550736 CONNECTOR – ½” BSP x 7/8” UNF 1
25 39550731 HOSE LOAD SENSING V/V TO DIR CON V/V 1
26 56156562 O RING FOR 1 1/16” UNF 1

27 39550725 ADAPTOR 1 1/16” UNF X 7/8” UNF 1
28 56156562 O RING FOR 1 1/16 “ UNF 1
29 39550729 ADAPTOR 1 1/16” UNF x 1 5/16” UNF 1
32 39550169 HOSE – SUMP TO PUMP 1

33 39300018 EATON STR. UNIT WITH L/D SENSING V/V SET 1
34 39550119 HOSE CLIP 1
35 39550727 CONN.MAIN VALVE 7/8” UNF x 9/16” UNF Lg 1
92
HYD. LINES WITH LOAD SENSING
SR.NO. ITEM CODE PART DESCRIPTION

QTY.
36 39550728 CONNECTOR MAIN V/V – TLT

7/8” UNF x 9/16” UNF SHORT 1
37 39550726 CONNECTOR MAIN V/V – LIFT
7/8” UNF x 7/8” UNF SHORT 1
38 56156476 7/8” O RING 1
39 39550734 HOSE VAVLE TO TEE CONNECTOR
19a 39550123 O2
RING-
40 39550735 ELBOW – 9/16” UNF / 9/16” UNF ( F.S )
HOSE FITTING-M22 2
2
41 39550730 TEE 2
42 39550732 HOSE TEE TO LH /RH TILT CYLINDER 2
43 39550733 HOSE TEE TO LH /LH TILT CYLINDER 2
44 02039020 CONNECTOR 1
45 02048868 DOWTY SEAL 1
93
MAST ASSEMBLY
94
MAST ASSEMBLY
95
CLEAR VIEW MAST 5” JREW I-BEAM
1 02396884 OUT. RAIL ASSY. - 3620 MFH(P/L-02396897) 1

2 02396909 INN. RAIL ASSY. - 3620 MFH(P/L02396897) 1
3 53360250 COTTER PIN 2
4 52415056 JAM NUT 2
5 02354112 SPHERICAL NUT 2
6 02354125 ROD - CHAIN ANCHOR 2

7 02354170 CLEVIS PIN 4
8 53365482 COTTER PIN 4
9 59184089 CHAIN ASSY 2
10 02326191 BEARING – ROLLER 4
11 02078410 SHIM AR
12 02047069 SHIM AR
13 49252202 BOLT - M10 X 1.5P X 20 L 2
14 53130181 SPRING WASHER – M10 2
15 02425841 SHEAVE – SHAFT 2
16 02421252 CHAIN SHEAVE ASSY. 2

17 02354224 SPACER 4
18 02354211 CHAIN ANCHOR 2
19 53501851 SNAP RING 2
20 02067764 BUSH FOR SERVICE 4
96
97
1 39400020 LIFT CYLINDER - (DANTAL) 3620 MFH 2

39400087 SEAL KIT-LIFT CYL. REPAIRS (DANTAL) 2
2 02092689 SPACER 2
3 49270581 HEX BOLT – M20 X 30 2

4 02172015 ‘U’ BOLT 2
5 59184191 RUBBER PAD 2
6 52414752 HEX NUT - M12 X 1.75 2
7 52414509 HEX NUT - M8 X 1.25 4
8 53110316 WASHER - 8 mm 4
9 49253353 BOLT - M12 X 1.75 X 35 LG 2
10 53365763 COTTER PIN 2
11 52616400 CASTLE NUT 2
12 02340957 SUPPORT PLATE LIFT CYLD. 2
98
HYDRAULIC LIFT LINES
99
HYDRAULIC LIFT LINE
1 39550138 O-RING (LIFT PORT)-M20 1

2 39550148 CONNECTOR –M20XM22 (DIN) 1
3 39550147 HOSE ASSY-MAIN HYD V/V TO F.C. V/V 1
4 39550149 CONNECTOR-M22X3/4”BSP (FS) 1
5 39100039 FLOW CONTROL VALVE 1
6 39550151 CONNECTOR-1/2”BSPXM18 (DIN) 2

7 39550152 O-RING – ½” BSP 2
8 39550190 HOSE ASSY-F.C V/V TO LIFT CYL LH 1
9 39550175 ELBOW M18XM18 (FS) 1
10 39550111 CONNECTOR – M18XM18 (DIN) 2
11 56157952 O-RING M18 2

12 39550569 HOSE ASSY-F.C.VALVETO HOSE BURST V/V 1
13 39550154 CONNECTOR-1/2”BSP (FS) XM18 (DIN) 1
14 39100037 HOSE BURST VALVE 1
15 39550155 ELBOW –M18x1.5 (FS) - ½” BSP (FS) 1
100
UPRIGHT SUPPORT
101
UPRIGHT SUPPORT
1 02002367 SHAFT UPRIGHT SUPPORT 2

2 02002396 LOCK PLATE 2
3 49252301 BOLT M10 X 30 LG. 2
5 59500168 GREASE NIPPLE. 2
102
CARRIAGE & FORKS
103
CARRIAGE CVM
104
CARRIAGE CVM
1 02523405 CARRIAGE ASSY INCLUDING ROLLERS SD 1

02523406 CARRIAGE ASSY INCLUDING ROLLERS DD 1
2 02523395 CARRIAGE - SD 1041 WIDE 1

02523402 CARRIAGE - DD 1549 WIDE 1
3 02340436 ROLLER ASSY (FOR 6307 BRG.) 10

4 02000318 SHIM AR
5 02003913 SHIM AR
6 02004192 RETAINER 6
7 53110332 MS WASHER 10MM 6
8 51210548 HT SOC. SCR. M10 X16 6

9 02425528 LOAD BACK REST SD 1
02425531 LOAD BACK REST DD 1
10 53130305 SPRING WASHER 16 MM 4

11 49255401 HEX BOLT M16 X 40 4
(1 CONSISTS OF ITEMS 2 TO 11)
105
106
FORK
1 97126764 FORK VETTER1000LG 2

41300004 FORK 1000LG 2
2 97926892 FORK VETTER1200LG 2

41300005 FORK 1200LG 2
02091330 FORK – 2000mm Lg 2
3 02008369 PIN FORK STOP 2

4 02029805 WASHER 2
5 02008372 SPRING 2
6 02002370 LEVER 2
7 02871192 ROLLPIN 2
107
BODY AND OTHER MISC
108
FRAME
109
FRAME
1 02391467 FRAME ASSY 1
110
111
COUNTER WEIGHT
1 ** COUNTER WEIGHT 1
2 60100009 BOLT M20 x 2.5P x 160 L 2
3 02354282 WASHER-PLAIN 2
4 60100010 BOLT ADJUSTING - M20 x 70 L 1
5 52410402 NUT - M20 x 2.5 1
6 02375715 MOUNTING ANGLE 2

7 49270578 BOLT M20 x 2.5 x 50 L 2
9 49265709 BOLT M12 x 1.75P x30 4
10 53110358 WASHER-PLAIN 4

12 02351575 PIN-DRAW BAR 1
13 60200013 SPRING PIN-10 x 75L 1
** = Not sold
112
OVERHEAD GUARD & COWL
113
OVER HEAD GUARD & COWL
1 02440934 GUARD - OVERHEAD 1

2 02420565 COWL ASSLY 1
3 49253353 BOLT - M12x 35 12
4 53130222 WASHER – SPRING ID = 12mm 12
5 53110358 WASHER - PLAIN ID = 12mm 12
6 02421645 PLATE - CROSS (FOR 3R ENGINE) 2

02421658 PLATE - CROSS (FOR S4 ENGINE) 1
02421773 PLATE - CROSS (FOR LPG ENGINE) 1
7 02354604 CAP - RADIATOR 1
8 49252257 BOLT - M10 x 25 4
10 49252202 BOLT - M10 x 20 L 2

12 02423467 COVER - FUSE BOX 1
13 02428772 PLATE 2
114
115
ENGINE HOOD
1 02376147 HOOD - ENGINE 1

2 38600002 SPRING - GAS 4
3 02354237 RUBBER - STOP 2
4 02320744 BRACKET-LATCH-BODY MOUNTED 1
5 02354774 HINGE 2
6 38600006 BEADING (4.3 mm) 1

7 04250183 BOLT M6 X 18 L 4
8 51102676 HEX CAP SCREW - M8 x 25 L 10
9 52414356 NUT - M6 x 1 P 5
10 02427704 BRACKET - LATCH - HOOD MOUNTED 1
11 52414509 NUT- M8 X 1.25 P 4

12 53110332 WASHER – PLAIN ID=10 mm 2
13 53130149 WASHER – PLAIN ID=8 mm 2
14 0235010 STRIP - WETHER 1
15 53110316 WASHER – PLAIN ID=6mm 4
16 *02354790 PROFILE 1
17 *02354802 SPONGE 1
18 *02354815 SPONGE 1
19 *02354828 SPONGE 1
20 *02354831 SPONGE 1
21 *02354844 SPONGE 1
ITEMS MARKED * ARE NOT AVAILABLE SEPARATE.

BUT AS A OF KIT = 02429258
116
FLOOR PLATE
117
FLOOR PLATE
1 02377681 FLOOR PLATE REAR 1

2 02377665 FLOOR PLATE AY - FRT, LH 1
3 02377678 FLOOR PLATE - FRONT, RH 1
4 02354703 BRACKET 1
5 02354729 FLOOR MAT 1
6 53110332 WASHER PLAIN ID = 10mm 5

7 49252202 BOLT M10 X 20 5
8 86300002 WETHER STRIP - FLOOR PLATE 1
(NO SHOWN IN THE FIG.)
118
SEAT
s------@
119
SEAT
1 02354927 SEAT ASSLY 1

2 49251403 BOLT - M8 x 40 4
3 52414509 NUT - M8 x 1.25 4
5 02354729 WASHER - SPRING ID = 8mm 4
6 02354240 RUBBER - CUSHION 4

7 02354253 WASHER - PLAIN 4
120
DECAL
to 7
View A
3
2
/ RaQ1a:or shroud ,
8 5 6
121
DECAL
1 02354972 DECAL - HAND SAFETY 1

2 02354097 DECAL - FAN WARNING 2
3 02354998 DECAL - WARNING DRIVE 1
4 02354969 DECAL - FORK SAFETY 2
5 02354084 DECAL - FUEL DIESEL 1
6 02354955 DECAL - TYRE 2

7 02428884 GODREJ LOGO STICKER -
ON HOOD & CWT. 3
8 02428897 GODREJ LOGO STICKER - ON UPRIGHT 1
9 02360920 CAPACITY CHART - GX 150 1
02428826 CAPACITY CHART - GX 200 1
10 02358590 DEACAL - CATION 1
122
ELECTRICALS
123
124
ELECTRICAL COMPONENT
SR.NO. ITEM PART DESCRIPTION
1 02041873 HEAD LAMP ASSEMBLY 3

2 N/A
3 62090249 LIMIT S/W FOR ELEC. INCHING 1
4 02293161 PLUG SOLENOID VALVE (OPTIONAL) 3
5 02292614 ENGINE STOP SOLENOID (OPTIONAL 1
4SP)
6 38200003 OIL PRESSURE SENSOR UNIT 1
7 38200004 WATER TEMPERATURE SENSOR UNIT 1
8 02428008 ADAPTER FOR WATER TEMP. SENSOR 1
9 02379445 TAIL LIGHT MOUNTING BKT (V1 OHG) 1
10 02379458 TAIL LIGHT MOUNTING BKT (V1 OHG) 1
11 02901833 TAIL LIGHT (V1 OHG) 1

12 02901833 TAIL LIGHT (V1 OHG) 1
13 59073004 REVERSE HORN 12V 1
14 38200002 FUEL TANK UNIT 1
15 02006589 HORN 1
16 71300122 BODY LOOM (ELEC. INCH.+CONT. –- 1

17 71300041 CABLE TIES 15
18 NA 8
19 02421111 HEAD LIGHT MOUNTING BRACKET 2
20 49252202 BOLT M10 4
21 53110332 WASHER 8
22 02905380 DIRECTION INDICATOR 2
125
126
ELECTRICAL COWL GROUP - GX SERIES
1 38200001 INSTRUMENT CLUSTER (C10 0880) 1

2 60008222 LED INDICATOR LAMP RED 12V 1
3 71500008 TEKNIC ACTUATOR S/W 1
4 02011952 (OPTIONAL)
IGNITION SWITCH 1
5 71300121 COWL L1(ELEC. INCH.+CONT. –- 1
4SP )
6 71500031 HEAD+TAIL+IND. LIGHT 1
SWITCH (With
7 71300087 FOR/NEUT/REV) 1
8 62367512 RESISTOR 33 OHM 1
9 71300089 COWL L2 (H/T/SIG. LIGHTS – V1 1
10 60200015 OHG)
MS SREW 2BA x 1" LENGTH 4
11 02421210 DASH PANEL 1

12 95951429 FLASHER 12V ELECTRONIC 1
127
128
BATTERY AND BATTERY MOUNTING PART
SR.NO. ITEM CODE PART DESCRIPTION QTY
1 02420445 TRAY BATTERY 1

2 72200001 BATTERY 12V ,80 AH 1
3 02038573 CABLE BATTERY TO STARTER 1
4 02038560 CABLE BATTERY TO EARTH 1
5 02424058 CLAMP BATTERY 1
6 71500023 FIBRE GLASS INSULATING 2

7 02354071 J - BOLT 2
129
1
130
FUSE BOX ASSEMBLY
71300087 FUSE BOX (H/T/SIG LIGHTS – V1

1 71500086 MAIN SUPPLY FUSE (40Amp) 1
2 95953733 STARTER CKT. FUSE (15Amp) 1
3 95953717 HEAD & TAIL LIGHTS FUSE (20Amp) 1
4 95953733 INDICATOR LIGHTS FUSE (15Amp) 1
5 95953733 PRICOL INSTR. CLUSTER FUSE 1
6 95953733 (15Amp)
LPG/EMS/AUX. FUSE (15Amp) 1
7 95953733 REVERSE FUSE (15Amp) 1
8 95953733 HORN FUSE (15Amp) 1
* 71300059 SINGLE FUSE BOX (STARTER CKT.) 2

* 71500086 MARUTI TYPE FUSE 40Amp 2
Items marked * are located in the wiring loom coming out of the starter.
131
SPECIAL REQUIREMENT : ELECTRICAL (INCHING+CONTROL) & KSI
“OFF”
132
SPECIAL REQUIREMENT : ELECTRICAL (INCHING+CONTROL) & KSI
“OFF”
SR.NO. ITEM CODE PART DESCRIPTION

QTY.
1 02413297 OIL TIGHT LIMIT SWITCH MTG. BKT. 1

2 62090249 OIL TIGHT LIMIT S/W FOR ELECTRICAL 1
3 02413309 INCH. SHUT UNIT MTG. BKT.
ENGINE 1
4 71500144 ENGINE SHUT UNIT (ESU) 1
5 02412977 STOP SOLENOID MOUNTING BRACKET 1
6 02292614 ENGINE STOP SOLENOID 1

7 02412977 STOP CABLE (ALTERNATIVE MECH. 1
8 71300124 STOP)
ESU – LOOM 1
133
TILT CYLINDER
134
TILT CYLINDER
135
TILT CYLINDER AND MOUNTING
SR. NO ITEM CODE PART DESCRIPTION QTY.
1 39400121 TILT CYL ASSLY –2000/3700(DANTAL) 2

39400160 TILT CYL ASSLY –2000/3700 (WIPRO) 2
39400378 TILT CYL ASSLY –2000/3700 (VELJAN) 2
39400122 TILT CYL ASSLY –4000/5500(DANTAL) 2

39400123 TILT CYL ASSLY –6000/7200(DANTAL) 2

1A 39400089 SEAL KIT TILT CYLINDER– (DANTAL)

39400653 SEAL KIT TILT CYLINDER– (WIPRO)
39400429 SEAL KIT TILT CYLINDER- (VELJAN)
2 02425838 PIN 4
3 59500056 NIPPLE-GREASE M10x1 4
4 02360933 BEARING 4
5 49252202 BOLT-M10x20L 4
6 53130181 WASHER-SPRING M10 4
7 02367002 ROD END 2

8 49270002 BOLT-M16x15Px80L 2
9 53110415 WASHER-PLAIN M16 2
10 52415452 NUT-M16x1.5P 2
11 53130305 WASHER-SPRING M16 2
12 02367284 LOCK PLATE 2

13 86200005 EXTERNAL SPACER -4000-5000MFH 2
86200006 EXTERNAL SPACER -6000-7000MFH 2

Godrej GX 150 200 250 300D Forklift Trucks Spare Parts Catalogue PDF

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Godrej GX 150 200 250 300D Forklift Trucks Spare Parts Catalogue PDF

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FORKLIFT TRUCK

SPARE PARTS MANUAL

1 ENGINE & RELATED PARTS 03

2 AUTOMATIC TORQUE CONVERTER TRANSMISSION 18

3 DRIVE AXLE & WHEELS 43

8 CARRIAGE & FORKS 103

9 BODY & OTHER MISC. 108

11 TILT CYLINDER 134

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 02362180 ENGINE MTG. BRACKET L.H. 1

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 39550162 HOSE-FUEL TANK TO FEED PUMP 1

6 39550102 COPPER WASHER M14 14

11 02426161 GASKET FUEL TANK 1

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 02420594 PEDAL - ACCELERATOR 1

11 02354985 ROD – NYLON 1

SR.NO. ITEM CODE PART DESCRIPTION QTY.

6 52414752 NUT-M12 X 1.75P 4

11 53130149 SPRING WASHER-8MM 1

16 02367028 RADIATOR PIPE 1

20 49251205 BOLT – M8 X 1.25 X 20 4

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 36500005 AIRCLEANER –DRY TYPE 1

11 02171865 MOUNTING PADS 4

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 59076399 CABLE-ENGINE STOP 1

6 02252537 PIN CLEVIS 1

TELCO 497 02428008 *

NOTE:- * - NO ADAPTER REQUIRED AS SENSOR CAN BE

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 02361125 EXHAUST PIPE(ENGINE END) 1

6 53130149 SPRING WASHER-8MM 4

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 02371663 TRANSMISSION DRY TYPE (TWIN SPEED) 1

6 02010377 OIL SEAL –BRAKE FLANGE 1

11 49251205 BOLT –M8 X 1.25P X 20L 6

16 53110499 WASHER –20MM 1

21 49252301 BOLT – M10 X 1.5P X 30 6

26 **111 ‘O’ RING –OIL TUBE SLEEVE 4

SR.NO. ITEM CODE PART DESCRIPTION QTY.

31 02049539 SLEEVE - OIL DISTRIBUTOR 1

36 02020282 IDLER GEAR 1

46 53130181 LOCKWASHER –10MM 2

51 49252257 BOLT –M10X1.5P X25L 1

56 53501950 SNAP RING –BEARING 1

SR.NO. ITEM CODE PART DESCRIPTION QTY.

61 49252257 BOLT-M10X 1.5P X 25L 4

66 02010869 OIL TUBE HIGH, DISTRIBUTOR TO COVER 1

76 02011051 GEAR-BRAKE DRIVE PINION SHAFT 1

81 02018980 SLEEVE, OIL TUBE –HIGHLOW 2

86 38950062 CLUTCHPACK–DIRECTION SELECTOR 1

SR.NO. TEM CODE PART DESCRIPTION QTY.

88 02010195 THRUST WASHER 2

93 53502001 SNAPRING –FRONT –INTSHAFT 1

98 02010773 STAINER –TRANSMISSION SUMP 1

103 02011233 BEARING REAR-INTERMEDIATE SHAFT 1

108 52414707 NUT 9

** = NOT SOLD, USE ITEM NUMBER LISTED

SR.NO. ITEM CODE PART DESCRIPTION QTY.