Quality Circle in Human Resource Report
Quality Circle in Human Resource Report
Quality Circle in Human Resource Report
CHAPTER 1
QUALITY CIRCLE
1.1 Introduction:
The concept of Quality Circle has emerged from the Quality Control
Comprehensive Quality Control is the effort of an organization to develop, design,
manufacturer, inspect. market and service products that will satisfy the customers.
Quality Circle (QC) is another form of empowerment and participation.
A Quality circle is a group of workers who do the same or similar work, who meet
regularly to identify, analyse and solve work-related problems. The group is usually
led by a supervisor or manager They meet regularly on company time and are
trained by competent persons may be personnel and industrial relations specialists
trained in human factors and the basic skills of problem identification, the quality
circle had been in operation with different name in India the credit of developing
the concept has gone to the union of Japanese scientist and Engineers.
1.2 Meaning:
Quality Circle(QC) is a group of employees, who meet regularly to discuss work-
related issues and to offer suggestions and ideas for improvement, recommend
solutions and take corrective actions.
Generally, six to eight members are considered the ideal size of the Quality Circle.
Quality Circle is one of the newest techniques used successfully to improve
productivity. A voluntary group of six to eight employees or even more members
who performs the similar or related work is a circle. Their duties are to meet on a
regular basis to identify, analyse and develop solutions to a variety of their work-
related problems.
• Small Size: The size of the Quality Circle is generally small consisting of six
to eight members.
• Regular Meeting: Quality Circle meetings are held once a week for about an
hour on regular basis. The members meet during working hours usually at the end
of the working day in consultation with the manager. The time of the meetings is
usually fixed in advance in consultation with the manager and members.
• Independent Agenda: Each Quality Circle has its own agenda with its own
terms of reference. Accordingly, each Quality Circle discusses its own problems
and takes corrective actions.
• Quality Focused: As per the very nature and intent of QC, it focuses
exclusively on quality issues. This is because the ultimate purpose of QC is
improvement in quality of product and working life.
To encourage team spirit, cohesive culture among different levels and sections
of the employees.
The Research is to find the positive and negative effects of Quality Circle,
problems of Quality Circle.
Members of each circle must be selected from the persons who are doing similar
type of work or belong to the same department or section.
First few meetings of the circle are held with a view to train them.
To start with, only one to two circles should be formed in an organisation, and
then increase the number gradually as more and more experience is gained.
Meetings must be held regularly, may be once in a week initially and once in a
month on completion of basic training of members.
The group should feel comfortable even when there are disagreements.
The leader should not dominate the group. The main idea should not be as to
who controls but how to get the job done.
If time period is increased the researcher can obtain more detailed information.
This Research also provides the feedback of people involved in the organization.
Self-development,
Recognition.
Achievement satisfaction.
As the employees gain experience they take more challenging projects, in due
course they undertake projects on cost reduction, material handling, quality
improvement, preventing wastage, improving delivery schedule, improving
customer service, improving inspection and test methods, preventing accidents
improving design and process etc.
► Cost reduction
► Increased productivity.
► Improved quality.
► Better communication.
► Better house-keeping.
If efforts estimations are calculated, the amount of efforts increase manifold with
the development stage at which defect identification calls for a minimal amount of
efforts and will not have any substantial impact of delay in delivery? The later a bug
or defect is identified, the worse it becomes for product, team and customer It is
quite clear that disassembling of a product for a defect rectification and then
assembling it back to original always leave some gaps in terms of quality and
productivity of that product. The more number of times a product is fiddled with for
fixing of bugs or defects more are the chances of it going downgraded in terms of
quality and integrity. And moreover Quality Control limitations are generally
focused only these factors:
After circle implantation a period of confusion may arise. This is because people
experiment with new ideas, new skills and new roll.
The findings of the study are subjected to bias and prejudice of the respondent.
1. Chapter-One (Introduction)
The first chapter THEORECTICAL ASPECTS includes introduction about the
study, statement of the problems, objectives of the study, scope of the study,
limitations of the study and review of literature of the study.
CHAPTER 2
COMPANY PROFILE
JBF has always maintained its commitment to quality and its customers. The
company has been accredited with ISO 9001 system of quality standards and
also ISO 14001 certificate for environmental management.
Executive
Promoter
Non-
Executive
Mrs. Sangita V. Chudiwala Director
&
Independent
Non-
Executive
Mr. Sharadchandra N.
Director
Thakkar &
Independent
Non-
Executive
Mr. Ravi A. Dalmia Director
&
Independent
This Code of Business Conduct and Ethics helps ensure compliance with legal
requirements and our standards of business conduct. With a view to maintain the
high standards that the Company requires, the following rules/code of conduct
should be observed in all activities of the Board. The Company appoints the
Company Secretary as Compliance Officer for the purpose of the code, who will be
available to Directors and senior management to answer questions and to help them
comply with the code.
All Directors of the Company must act within the bounds of the authority conferred
upon them and with a duty to make and enact informed decisions and policies in the
best interest of the Company and its shareholders/ stakeholders. This Code of
Business Conduct and Ethics is subject to modification. This Code of Business
Conduct and Ethics supersedes all other such codes, policies, procedures,
instructions, practices, rules or written or verbal representations to the extent they
are inconsistent.
Directors are required to comply with all applicable laws, rules and regulations, both
in letter and in spirit. In order to assist the Company in promoting lawful and ethical
behaviour, Directors must be alert to possible violations and report any possible
violation of laws, rules, regulations or the code of conduct to the Company
secretary. Directors must cooperate in any internal or external investigations of
possible violations.
This Code of Conduct and Ethics helps ensure compliance with legal requirements
and our standards of business conduct. For the purpose of this Code, all references
to 'employee/s' are to be understood to also include senior management personnel
of the Company.
All Company employees are expected to read and understand this Code of Conduct
and Ethics, uphold these standards in day-to-day activities, comply with all
applicable policies and procedures, and ensure that all agents and contractors are
aware of, understand and adhere to these standards.
The Company expects all employees, agents and contractors to exercise good
judgment ensure the safety and welfare of employees, agents and contractors and to
maintain a cooperative, efficient, positive, harmonious and productive work
environment and business organization. These standards apply while working on
the Company's premises, at offsite locations where business is conducted, at
Company-sponsored business and social events, or at any other place where the
employee represents the Company. Employees, agents or contractors who engage
in misconduct or whose performance is unsatisfactory may be subject to corrective
action, up to and including termination.
Polyethylene terephthalate (PET) is one of the most commonly used food grade
packaging polymer due to its chemical inertness and appealing physical properties.
Its properties as a lightweight, tough material with excellent optical properties and
adequate gas barrier performance makes it attractive for various applications such
as mineral water, soda drinks, APET sheets, pharma applications etc.
Bottled water is the fastest growing beverage industry in the world according to the
international bottled water association (IBWA), sales of bottled water have
increased by 500 percent over the last decade.
POLYSTER CHIPS:
Polyethylene terephthalate (PET) is one of the most commonly used food grade
packaging polymer due to its chemical inertness and appealing physical properties.
Its properties as a lightweight, tough material with excellent optical properties and
adequate gas barrier performance makes it attractive for various applications such
as mineral water, soda drinks, APET sheets, pharm applications etc.
Bottled water is the fastest growing beverage industry in the world according to the
international bottled water association (IBWA), sales of bottled water have
increased by 500 percent over the last decade.
JBF Industries
Ltd. is today's
largest supplier of
Polyester Chips in
Indian domestic
market with a
dominant presence
in textile grade chips
and film grade bright chips.
JBF is the third largest Partially Oriented Yarn (POY) producer in India and is
recognized for its quality, commitment and service.
JBF is offering both Black Dope Dyed POY and Raw White POY in the denier
range starting from 50 Denier to 500 Denier.
The product can be made in various numbers of filaments ranging from 14 to 144.
JBF's POY has gained wide acceptability among the Texturisers both in India as
well as Globally because of the following:
POY can be texturized on high speed machines at 1000 Meters per minute
and above
All POY spools are with tail transfer increasing the efficiency and
productivity
All POY is intermingled making it capable to run on high speed machines
without any breakages.
Quality: Apart from this, entire POY production is backed with the ISO 9001
systems of quality management thus ensuring enduring quality and complete
customer satisfaction.
ABOUT:
Partially oriented yarn is produced from the melting and extrusion (melt spinning)
of the polyester chip or flake. During the spinning process the filaments are
stretched or drawn as much as five times their original size to orient the polymer to
meet the desired evenness, strength, shrinkage, and elongation properties. So the
term partially oriented yarn refers to multi-filament that is only partially stretched.
POY is generally lower tenacity and less uniform than fully oriented yarn
(POY). POY is mainly used in texturizing to make textured yarn and can also be
used in draw warping for weaving and warp knitting of fibre
2.5 VISION:
After commencement, JBF would become the only PTA integrated Polyester
company in India other than Reliance Industries Ltd.
JBF’s current total PTA requirements is more than 800,000 MT p.a.
JBF’s Mangalore PTA plant would be able to meet all of JBF’s internal PTA
requirement.
2.6 MISSION:
JBF expects to save ₹715 - ₹1072.5 per ton in freight for its RAK facility,
due to reduction in logistical costs that it incurs currently by procuring PTA
from South East Asia.
JBF currently consumes -800-900 KT p.a. of PTA globally and maintains an
average of 10-15 days of inventory, this would reduce to less than 5 days.
Imports to JBF RAK and India take 3-4 weeks’ delivery time currently,
which would reduce to 3-5 days RAK and 1-2 days to India.
2.7 OVERVIEW:
Industries is a global company engaged in the production of JBF the
polyester value chain.
Current polymerisation capacity of 1.04 MMT p.a. and downstream capacity
of 381 KMT p.a.
Operate out of 3 domestic facilities, 1 in Gujarat and 2 in Silvassa, and 1
overseas facility in Ras Al-Khaimah, UAE.
Promoted by Mr. Bhagirath C. Arya, a technocrat entrepreneur.
Listed on the BSE and NSE with a market cap of INR 5,334.4 mn {as on
October 31,2013}
2.8 MARKETS:
Indian facilities cater to the Indian and exports markets.
2nd largest domestic supplier of textile grade chips with a capacity share of
20%.
3rd largest domestic supplier of bottle grade chips with a capacity share of
20%.
3rd largest domestic supplier of Polyester Yarn with a capacity share of 15%.
RAK facility (Bottle grade chips and Films) caters to European, MEAF and
North American markets.
Market share of 70% in the UAE and 45% in GCC region in the Bottle grade
chips segment.
CHAPTER 3
RESEARCH METHODOLOGY
The process used to collect information and data for the purpose of making business
decisions. The methodology may include publication research, interviews, surveys
and other research techniques, and could include both present and historical
information.
3.5 CHARACTERISTICS:
To minimize risks.
To save time and money during start-up.
To learn where and how to sell the product or services.
To learn where and how to produce and distribute the product or service.
To determine what it will cost to run the business and how to plan to cover costs.
1. Applied Research:
It is carried out to find the solutions to a real life problem that needs immediate
action or policy decision. It is problem oriented and action directed which seeks
immediate and practical results.
2. Qualitative Research:
It refers to a study based on qualitative data in order to get insights into problems
and their solution. These involve direct observation of behaviour or going through
transcripts or undertaking unstructured interviews and subsequently analysing them.
3. Quantitative research:
It refers to a study based on quantitative data in order to get the insight into problems
and their solutions. This research study measures variables using numeric scales and
helps in precise measurement of data, for knowing trends for comparison studies.
4. Descriptive Research:
Descriptive research concentrates on finding facts to ascertain the nature of
something as it exists. It includes fact finding investigation and surveys of various
kinds.
5. Experimental research:
A research is conducted by comparing control and experimental groups and
controlling one or more variable. While the consequence of one variable is observed
the others are assumed constant.
6. Business Research:
It is undertaken in the areas of business operations which assist in better managerial
decision making. This refers to any kind of research done during the launch of a
start-up or for running any brand of the business.
4) A good research design reduces the inaccuracy, uncertainty and confusion related
to any research problem.
3.10 Sampling:
The process of selecting a number of individuals for a study in such a way that the
individuals represent the larger group from which they were selected is known as
sampling.
Definition:
• SAMPLING METHOD:
In sample method, data is collected from the sample selected on random basis from
the given population for examination and conclusion.
• SAMPLE SIZE:
The sample size taken for the study is 60.
• SAMPLE AREA:
The research was conducted at JBF Industries Pvt.Ltd (Sarigam)
SOURCES OF DATA:
If any kind of research study data collection is considered as an important aspect.
Incorrect data collection can affect the consequences of the study and eventually
lead to illogical results or outcomes for conducting a good research data collection
proves to be one with vital importance. A project task would be unsuccessful if the
data collection is not up to date.
1) Primary data:
Primary data is the data that has been collected for the first time with specially a
purpose in mind. Such data is more reliable, genuine and objective. Primary data is
often very time consuming to assemble, and generally costs more to create than
purchasing secondary data reports. It should be relevant, current, and as impartial
as possible.
• Formation of Questionnaire:
One of the most commonly used methods of collection of data in research is
questionnaire. These questionnaires are formulated in such a way that they give the
core information on any subject area. Questionnaire is the inexpensive method of
data collection. Since questionnaires are submitted by a vast audience at a time, the
responses are obtained quickly. The questions should be accurate and clearly
understandable by the respondents so the responses can be accurate.
• Preparation of Questionnaire:
In questionnaire 20 questions are prepare, 6 have a demographic profile and are
related to organisational communication. All the questions are close ended.
2) Secondary data:
Secondary data collection is the most widely used method for collecting data. This
process involves collecting data from either the originator or a distributor primary
research. In short, it means finding information from third party rues such as
marketing, reports, company website, magazines, articles, and
other sources.
Secondary data was collected from company's website, other online websites
CHAPTER 4
The purpose of data analysis is obtaining raw data and converting it into information
useful for decision-making by users. Data is collected and analysed to answer
questions, test hypotheses or disprove theories. Data analysis is important to
business will and no business can survive without analysing the available data. It's
considered to be the life line of business.
Interpretation is the device through which the factor that seems to explain what has
been observed by the researcher in the course of the study can be better understood
and it also provides a theoretical conception which can serve as guide.
4.1 Age
Table no.4.1
Total 60 100
Figure No.1
AGE
Total Total, 100%
Interpretation:
The figure shows that 30% of the respondents are below the age of 25 years which
is a positive point for the organization. 15% of the respondents are between the age
of 25 -35 years,28% are between 35-45 years and 27% are above the age of 45 years.
4.2 Gender
Table No. 2
Male 60 100
Total 60 100
Figure No.2
GENDER
100%
80%
60%
40%
20%
0%
Male Female Total
Percentage (%)
Interpretation:
This figure shows you that 100% of the employees are male in the organization and
none of the females work in the organization.
Table No 3:
Attributes Number of respondents Percentage
Schooling 9 15
Graduation 8 13
Post-Graduation 28 47
Professional 15 25
Total 60 100
Figure No.3
EDUCATIONAL QUALIFICATION
Schooling Graduation Post Graduation Professional
Schooling
Professional 15%
25%
Graduation
13%
Post Graduation
47%
Interpretation:
This figure shows that 25% of the respondents are in Schooling category, 13% of
the respondents belong to Graduation category, 47% of the respondents are in the
category of Post-Graduation and 25% of the respondents belong to the Professional
category.
Table no. 4
Married 36 60
Unmarried 24 40
Total 60 100
Figure No.4
MARITAL STATUS
70%
60%
60%
50%
40%
40%
20%
10%
0%
Married Unmarried
Interpretation:
This figure shows you that 60% of the respondents/employees are married in the
organisation. And rest of the 40% respondents are unmarried.
Table No. 5
Attributes Number of Respondents Percentage
Below 100000 None None
100000-300000 39 65
300000-700000 17 28
Above 700000 4 7
Total 60 100
Figure No.5
ANNUAL
65%
INCOME
70%
60%
50%
40%
28%
30%
20%
7%
10%
0%
0%
Below 100000 100000-300000 300000-700000 Above 700000
Interpretation:
This diagram represents about the annual income of the respondents in organisation.
There are none of the employees in the organisation earning below 100000. 39% of
the respondents are earning between 100000-300000 rupees where 17% of the
respondents are earning between 300000-700000 and 4% of the employees are
earning above 700000.
Table No. 6
Attributes Number of Respondents Percentage
Less than 3 years 12 20
3 to 5 Years 11 18
More than 5 years 37 62
Total 60 100
Figure No.6
WORK EXPERIENCE
Less than 3 years
20%
3 to 5 Years
More than 5 years 18%
62%
Interpretation:
Research study disclose that 20% employees have a work experience of less than 3
years. 18% of the employees have a work experience 3-5 years. 62% of the
employees have worked for more than 5 years.
Table NO.7
Yes 51 85
No 9 15
Total 60 100
Figure no.7
Interpretation:
This research study says that 85% of the respondents admit that their organisation
has Quality Circle tool for maintaining the quality of production and only 15% of
the respondents admit that their organisation do not have Quality Circle tool.
Table no. 8
Highly effective 44 73
Effective 10 17
Ineffective 6 10
Total 60 100
Figure no.8
73%
80
70
60
50
40
30 17%
20 10%
10 0
0
highly effective effective ineffective highly ineffective
Interpretation:
The study reveals that highest numbers of respondents i.e 73% agreed that Quality
circle is highly effective in their organisation where 17% of the respondents think
that quality circle is effective. while 7% of the respondents believes that quality
circle is ineffective, and none of the respondents thinks that quality circle is
ineffective.
Table no.9
Yes 40 66
No 20 34
Total 60 100
Figure no.9
34%
66%
yes no
Interpretation:
The research shows that 66% of the respondents are member of Quality Circle in
the Organisation whereas only 34% of the respondents are not member of Quality
Circle in the Organisation.
Table no. 10
Always 36 60
Sometime 15 25
Rarely 9 15
Total 60 100
Figure no. 10
Interpretation:
The study infers that 60% of the respondents acknowledge that Quality Circle
always develops a participative environment in the organisation, whereas 25% of
the respondents reply that Quality Circle sometimes develop a participative
environment, followed by 15% of the respondents admit that quality circle develops
rarely a participative environment and none of the respondents consider quality
circle never develops a participate environment in the organisation.
Table no. 11
Weekly 40 66
Monthly 10 17
Half-yearly 4 7
Rarely 6 10
Total 60 100
Figure no.11
10%
7%
17%
66%
Interpretation:
The study reveals that highest number of respondents 40% admit that Quality circle
meeting is held weekly whereas 17% of the respondents disclose that quality circle
meeting is held monthly. In addition to these 7% of the respondents confirmed that
meeting is done half-yearly and 10% of the respondents responded the meeting is
being held rarely.
Table no.12
Improvement in quality of 30 50
product
Promoting morale of 6 10
employees
Total 60 100
Figure no.12
Interpretation:
The study discloses that 50% of the respondents admits that the main purpose of QC
in the organisation is to improve the quality of the product while 20% of the
respondents consider that the main purpose is to develop team work whereas 205 of
the respondents possess to bring improvement in the methods of the production and
only 10% of the respondents stated the purpose of QC is to promote the morale of
the employees.
Table no.13
Lack of management 20 34
interest
Inadequate training 10 17
Lack of knowledge 10 17
All of above 20 32
Total 60 100
Figure no. 13
Interpretation:
Research study infers that 34% of the respondents agree that due to lack of
management interest, problems can occur in the quality circle followed by it 17%
of the respondents reveals that because of inadequate training problem can be
occurred, and 17% of the respondents admit that because of lack of knowledge
problem can occur while 32% of the respondents stated that due to all the above
points problems can faced Quality circle.
Table No. 14
Yes 30 50
No None None
Rarely 30 50
Total 60 100
Figure no.14
50% 50%
0%
Interpretation:
This Research shows about whether the problem faced by the HR of the organisation
is been solved or been neglected. And the respondents answer for such is that 50%
of the Employees agrees for the solution of the problems are cleared by Quality
Circle, whereas, 50% of the Employees states for Rarely solution of the problem is
been held by the Quality Circle.
Table no 15
Sometime 30 50
Rarely 30 50
Total 60 100
Figure no.15
never 0
rarely 50%
sometime 50%
always 0
0 10 20 30 40 50 60
Interpretation:
The Study Shows about the Direct Access of the Quality Circle to the Highest
Department of the organisation where the members of Quality Circle have stated as
50% of the respondents Agrees for sometimes contact to the Highest Department
whereas, 50% of the Employees agrees for rarely contact to the Highest Department.
Table No 16
Quality control 16 27
Customer satisfaction 24 40
JIT inventory 20 33
Total 60 100
Figure no.16
benchmarking
0% customer
satisfaction
40%
Interpretation:
Research prefers for the other activities or training programs arranged by the
organisation for employees to enhance their efficiency and productivity where 27%
of the Employees responded for Quality circle, and 40% of the Employees goes for
the practising of quality product for customer satisfaction, and 33% of the
Employees believes for JIT that is Just in Time Inventory system for the
Organisation.
Table No. 17
Improved production 30 50
Improve morale 15 25
Less waste 15 25
Total 60 100
Figure no.17
0 10 20 30 40 50 60
Interpretation:
The Study Reveals the, 50% of the respondents experienced whereas 25% of the
respondent believes for increase in morale has happened due to Quality Circle where
other states as 25% respondent follows for decrease in wastage has happened due to
it.
Table no 18
Highly agree 20 34
Agree 40 66
Total 60 100
Figure no.18
60%
50%
40%
34%
Percentage (%)
30%
20%
10%
0 0
0%
highly agree agree disagree highly disagree
Interpretation:
The Research shows for the respondent reviews for Quality Circle improvement
where 34% of the respondents highly agrees and 66% Agrees that Cost Reduction
and Increase in productive happened for the organisation.
Table No 19
Yes 60 100
Total 60 100
Figure no.19
100
100%
80
60
40
20
0 0 0
0
yes sometimes rarely never
Interpretation:
The discloses about the Training and Qualification of the Inspection Personnel is
maintained in the quality records as it is important to be well qualified and trained
to control and judge problems. Here 100% of the respondents claims for the Yes
about the quality records.
Table No 20
Yes 60 100
No None None
Total 60 100
Figure no.20
0%
100%
Interpretation:
This study is asked about are the records of the vision testing on personnel is held
while inspection personnel was programs his inspection operation and 100% of the
respondents addresses for Yes in the answer of it.
5.1 FINDINGS
After analyzing the data provided by the respondents, the researcher has come up
with the following findings which can be explained as under:
1. Age:
Majority of the respondent below the age group of 45 years is (73%) while (27%)
of the respondents is above the age group of 45 years.
2. Gender:
It has been observed that (100%) of the respondents are male; while (0%) of the
respondents are female in the organization.
3. Educational Qualification:
Majority of the respondent i.e. (13%) of them are graduate, (47%) are post graduate,
(25%) are professional, while (15%) of the respondent possess school qualification.
4. Marital Status:
It was observed that (60%) of the respondents were married, where (40%) of the
respondents were unmarried.
5. Annual Income:
(7%) of the respondent had an annual income more than 700,000 while (93%) of
the respondents’ annual income is less than 800,000.
6. Work Experience:
Most of the respondents with (38%) are below the work experience of 5 years while
only (62%) of the respondents have work experiences of more than 5 years.
meetings are hold in the organisation, while (10%) says that rarely meetings are
held.
5.2 CONCLUSION
After carrying out the research study, it has been concluded that Quality Circle of
JBF Private Limited is effective enough. Self-confidence was developed in solving
more complex problem related to productions. Majority of the respondents is happy
and contented with the functioning of the Quality Circle. Quality Circle develops a
participative environment in the organizations. A good team work was achieved
among the workman. Material wastage was minimized as a result heavy monetary
gain was obtained. They are applicable for variety of organizations where there is
scope for group based solution of worn related problems.
Through brain-storming session and decision these factors led to the result in Man,
Machine, Method and Material. By evaluating the performance of the members of
Quality Circle consistency is maintain in the work. Creative and innovative ideas
lead to improve the morale of employee among themselves. Circle is not limited to
manufacturing firms only. Quality Circle is Relevant for factories, firms, schools,
hospitals, universities, research institutes, banks, government's offices etc.
It was found that the bond between employer and the employee was very strong.
There was a cordial relationship in the mode of communications from leaders to the
subordinate and this made the subordinate to have high sense of belonging and
efficient at work. In order to grow and sustain in the competitive environment it is
important for an organization to continuously develop and bring out innovations in
all activities.
5.3 Suggestion
Role clarity of each position should be defined and based on that individuals
can plan their work accordingly.
Creative and innovative ideas may facilitate and increase productivity at all
the levels of the organizations.
In the organizations, if some members are not able to solve the problems
related to quality productions then training should be provided. So they can
develop skills.
Benefits like more awards should be provided to the employees so that their
morale can be boost.