WAGO I/O System 750: Manual

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Manual

WAGO I/O System 750

750-471
4AI U/I Diff Galv
4-Channel Analog Input; for Voltage/Current

Version 1.1.0
2 WAGO I/O System 750
750-471 4AI U/I Diff Galv

© 2022 WAGO GmbH & Co. KG


All rights reserved.

WAGO GmbH & Co. KG

Hansastraße 27
D-32423 Minden

Phone: +49 (0) 571/8 87 – 0


Fax: +49 (0) 571/8 87 – 1 69

E-Mail: [email protected]

Web: www.wago.com

Technical Support

Phone: +49 (0) 571/8 87 – 4 45 55


Fax: +49 (0) 571/8 87 – 84 45 55

E-Mail: [email protected]

Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.

E-Mail: [email protected]

We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.

WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.

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Table of Contents
1 Notes about this Documentation .............................................................5
1.1 Validity of this Documentation.................................................................5
1.2 Copyrights ..............................................................................................5
1.3 Copyright ................................................................................................7
1.4 Symbols .................................................................................................8
1.5 Number Notation ..................................................................................10
1.6 Font Conventions .................................................................................10
2 Important Notes ......................................................................................11
2.1 Legal Bases..........................................................................................11
2.1.1 Subject to Changes .......................................................................... 11
2.1.2 Personnel Qualifications .................................................................. 11
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions ..... 11
2.1.4 Technical Condition of Specified Devices......................................... 12
2.1.4.1 Disposal ......................................................................................12
2.1.4.1.1 Electrical and Electronic Equipment ........................................ 12
2.1.4.1.2 Packaging ...............................................................................13
2.2 Safety Advice (Precautions) ................................................................. 14
3 Device Description ..................................................................................18
3.1 View .....................................................................................................21
3.2 Connectors ...........................................................................................22
3.2.1 Data Contacts/Local Bus.................................................................. 22
3.2.2 Power Jumper Contacts/Field Supply .............................................. 23
3.2.3 CAGE CLAMP® Connectors ............................................................. 25
3.3 Display Elements ..................................................................................26
3.4 Schematic Diagram ..............................................................................28
3.5 Technical Data .....................................................................................29
3.5.1 Device Data .....................................................................................29
3.5.2 Supply ..............................................................................................29
3.5.3 Isolation ...........................................................................................29
3.5.4 Communication ................................................................................29
3.5.5 Inputs ...............................................................................................30
3.5.6 Connection Type ..............................................................................30
3.5.7 Climatic Environmental Conditions ................................................... 31
3.6 Approvals .............................................................................................32
3.7 Standards and Guidelines .................................................................... 33
4 Process Image.........................................................................................34
4.1 Overview ..............................................................................................34
4.2 Status bytes..........................................................................................36
4.3 Process Data ........................................................................................37
4.3.1 Overview of Sensor Types ............................................................... 37
4.3.1.1 Signal Types “0 … 10 V”, “0 … 20 mA” and “4 … 20 mA”
(Default) ......................................................................................38
4.3.1.2 Signal Types “±10 V”, “±200 mV” “±20 mA”, Two’s complement
(Default) ......................................................................................40
4.3.1.3 Signal Type “Namur NE43”.......................................................... 43

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5 Mounting..................................................................................................47
5.1 Mounting Sequence..............................................................................48
5.2 Inserting and Removing Devices .......................................................... 49
5.2.1 Inserting the I/O Module ................................................................... 49
5.2.2 Removing the I/O Module ................................................................ 50
6 Connect Devices .....................................................................................51
6.1 Connecting a Conductor to the CAGE CLAMP® ................................... 51
6.2 Connection Examples ........................................................................... 52
7 Commissioning .......................................................................................53
7.1 Parameterization with WAGO-I/O-CHECK............................................ 53
7.1.1 Parameterization Dialog ................................................................... 55
7.1.2 Toolbar on the Configuration Dialog ................................................. 56
7.1.3 Navigation area ................................................................................57
7.1.3.1 Common......................................................................................58
7.1.3.2 Channel Settings ......................................................................... 60
7.1.3.3 Scaling ........................................................................................62
7.1.3.4 Calibration ...................................................................................64
7.2 Configuration and Parameterization via GSD File ................................. 68
7.2.1 4AI U/I Diff/Galv Configuration ......................................................... 68
7.2.1.1 PROFIBUS DP Fieldbus Couplers/Controllers
750-333(/0xx-000), 750-833(/0xx-000) ....................................... 68
7.2.1.2 PROFINET IO Fieldbus Couplers 750-375(/025-000),
750-377(/025-000) ....................................................................... 68
7.2.2 4AI U/I Diff/Galv Parameterization.................................................... 69
7.2.2.1 All PROFIBUS DP and PROFINET IO Fieldbus
Couplers/Controllers .................................................................... 71
7.2.2.2 PROFIBUS DP Fieldbus Couplers/Controllers
750-333(/0xx-000), 750-833(/0xx-000) ........................................ 72
7.2.2.3 PROFINET IO Fieldbus Couplers 750-375(/025-000), 750-
377(/025-000) ..............................................................................72
7.3 Scaling Measured Values ..................................................................... 74
8 Diagnostics..............................................................................................75
8.1 I/O Module Behavior in the Event of an Error........................................ 75
8.2 Firmware Update ..................................................................................78
List of Figures ..................................................................................................79
List of Tables ....................................................................................................80

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1 Notes about this Documentation

Always retain this documentation!


This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation
is included, if necessary.

1.1 Validity of this Documentation


This documentation is only applicable to the I/O module 750-471
(4AI U/I Diff Galv).

The I/O module 750-471 shall only be installed and operated according to the
instructions in this manual and in the manual for the used fieldbus coupler or
controller.

Consider power layout of the WAGO I/O System 750!


In addition to these operating instructions, you will also need the manual for the
used fieldbus coupler or controller, which can be downloaded at www.wago.com.
There, you can obtain important information including information on electrical
isolation, system power and supply specifications.

1.2 Copyrights
Copyright (c) 2009 - 2015 ARM LIMITED. All rights reserved.

Redistribution and use in source and binary forms, with or without modification,
are permitted provided that the following conditions are met:

- Redistributions of source code must retain the above copyright notice, this
list of conditions and the following disclaimer.
- Redistributions in binary form must reproduce the above copyright notice,
this list of conditions and the following disclaimer in the documentation
and/or other materials provided with the distribution.
- Neither the name of ARM nor the names of its contributors may be used to
endorse or promote products derived from this software without specific
prior written permission.

THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND


CONTRIBUTORS "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
DISCLAIMED. IN NO EVENT SHALL COPYRIGHT HOLDERS AND

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CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT
NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES;
LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION)
HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN
CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR
OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE,
EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

Copyright © 2015 STMicroelectronics International N.V.. All rights reserved.

Redistribution and use in source and binary forms, with or without modification,
are permitted, provided that the following conditions are met:

1. Redistribution of source code must retain the above copyright notice, this
2. Redistributions in binary form must reproduce the above copyright notice,
this list of conditions and the following disclaimer in the documentation
and/or other materials provided with the distribution.
3. Neither the name of STMicroelectronics nor the names of other contributors
to this software may be used to endorse or promote products derived from
this software without specific written permission.
4. This software, including modifications and/or derivative works of this
software, must execute solely and exclusively on microcontroller or
microprocessor devices manufactured by or for STMicroelectronics.
5. Redistribution and use of this software other than as permitted under this
license is void and will automatically terminate your rights under this
license.

THIS SOFTWARE IS PROVIDED BY STMICROELECTRONICS AND


CONTRIBUTORS "AS IS" AND ANY EXPRESS, IMPLIED OR STATUTORY
WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR
PURPOSE AND NON-INFRINGEMENT OF THIRD PARTY INTELLECTUAL
PROPERTY RIGHTS ARE DISCLAIMED TO THE FULLEST EXTENT
PERMITTED BY LAW. IN NO EVENT SHALL STMICROELECTRONICS OR
CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT
NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES;
LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION)
HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN
CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR
OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE,
EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

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1.3 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO GmbH & Co. KG, Minden, Germany. Non-observance
will involve the right to assert damage claims.

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1.4 Symbols

Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.

Personal Injury Caused by Electric Current!


Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.

Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.

Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.

Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.

Damage to Property Caused by Electrostatic Discharge (ESD)!


Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.

Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.

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Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).

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1.5 Number Notation


Table 1: Number Notation
Number Code Example Note
Decimal 100 Normal notation
Hexadecimal 0x64 C notation
Binary '100' In quotation marks, nibble separated
'0110.0100' with dots (.)

1.6 Font Conventions


Table 2: Font Conventions
Font Type Indicates
italic Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu Menu items are marked in bold letters.
e.g.: Save
> A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value” Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
[Button] Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key] Keys are marked with bold letters in square brackets.
e.g.: [F5]

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2 Important Notes
This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.

2.1 Legal Bases

2.1.1 Subject to Changes


WAGO GmbH & Co. KG reserves the right to provide for any alterations or
modifications. WAGO GmbH & Co. KG owns all rights arising from the granting of
patents or from the legal protection of utility patents. Third-party products are
always mentioned without any reference to patent rights. Thus, the existence of
such rights cannot be excluded.

2.1.2 Personnel Qualifications


All sequences implemented on WAGO I/O System 750 devices may only be
carried out by electrical specialists with sufficient knowledge in automation. The
specialists must be familiar with the current norms and guidelines for the devices
and automated environments.

All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.

2.1.3 Use of the 750 Series in Compliance with Underlying


Provisions
Fieldbus couplers, controllers and I/O modules found in the modular WAGO I/O
System 750 receive digital and analog signals from sensors and transmit them to
actuators or higher-level control systems. Using controllers, the signals can also
be (pre-) processed.

The devices fulfill the requirements of protection type IP20 and are designed for
use in dry interior spaces. There is protection against finger injury and solid
impurities ≥ 12.5 mm diameter is assured; protection against water damage is not
ensured.
The devices represent open-type devices. They may only be installed in
enclosures (tool-secured enclosures or operating rooms) which fulfil the listed
requirements specified in the safety instructions in chapter “Safety Advice
(Precautions)”. Use without additional protective measures in environments within
which dust, corrosive fumes, gases or ionized radiation can occur is considered
improper use.

Operating the WAGO I/O System 750 devices in home applications without
further measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant information in
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the section “Device Description” > “Standards and Guidelines” in the manual for
the used device.

Appropriate housing (per 2014/34/EU) is required when operating the WAGO I/O
System 750 in hazardous environments. Please observe the installation
regulations! Please note that a prototype test certificate must be obtained that
confirms the correct installation of the system in a housing or switch cabinet.

The implementation of safety functions such as EMERGENCY STOP or safety


door monitoring must only be performed by the F I/O modules within the modular
WAGO I/O System 750. Only these safe F I/O modules ensure functional safety
in accordance with the latest international standards. WAGO's interference-free
output modules can be controlled by the safety function.

2.1.4 Technical Condition of Specified Devices


The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. These
modules contain no parts that can be serviced or repaired by the user. The
following actions will result in the exclusion of liability on the part of WAGO GmbH
& Co. KG:

• Repairs,
• Changes to the hardware or software that are not described in the
operating instructions,
• Improper use of the components.

Further details are given in the contractual agreements. Please send your
request for modified and new hardware or software configurations directly to
WAGO GmbH & Co. KG.

2.1.4.1 Disposal

2.1.4.1.1 Electrical and Electronic Equipment

Electrical and electronic equipment may not be disposed of


with household waste. This also applies to products without
this symbol.

Electrical and electronic equipment contain materials and substances that can be
harmful to the environment and health. Electrical and electronic equipment must
be disposed of properly after use.
WEEE 2012/19/EU applies throughout Europe. Directives and laws may vary
nationally.

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Environmentally friendly disposal benefits health and protects
the environment from harmful substances in electrical and
electronic equipment.

• Observe national and local regulations for the disposal of electrical and
electronic equipment.

• Clear any data stored on the electrical and electronic equipment.

• Remove any added battery or memory card in the electrical and


electronic equipment.

• Have the electrical and electronic equipment sent to your local


collection point.

Improper disposal of electrical and electronic equipment can be harmful to the


environment and human health.

2.1.4.1.2 Packaging

Packaging contains materials that can be reused.


PPWD 94/62/EU and 2004/12/EU packaging guidelines apply throughout
Europe. Directives and laws may vary nationally.

Environmentally friendly disposal of the packaging protects the environment and


allows sustainable and efficient use of resources.

• Observe national and local regulations for the disposal of packaging.

• Dispose of packaging of all types that allows a high level of recovery,


reuse and recycling.

Improper disposal of packaging can be harmful to the environment and wastes


valuable resources.

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2.2 Safety Advice (Precautions)


For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:

Do not work on devices while energized!


All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.

Install device in only one suitable enclosure!


The device is an open system. Install the device in a suitable enclosure. This
enclosure must:

• Guarantee that the max. permissible degree of pollution is not exceeded.


• Offer adequate protection against contact.
• Prevent fire from spreading outside of the enclosure.
• Offer adequate protection against UV irradiation.
• Guarantee mechanical stability
• Restrict access to authorized personnel and may only be opened with tools

Ensure disconnect and overcurrent protection!


The device is intended for installation in automation technology systems.
Disconnect protection is not integrated. Connected systems must be protected by
a fuse.
Provide suitable disconnect and overcurrent protection on the system side!

Ensure a standard connection!


To minimize any hazardous situations resulting in personal injury or to avoid
failures in your system, the data and power supply lines shall be installed
according to standards, with careful attention given to ensuring the correct
terminal assignment. Always adhere to the EMC directives applicable to your
application.

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Power from SELV/PELV power supply only!


All field signals and field supplies connected to this I/O module (750-471) must
be powered from SELV/PELV power supply(s)!

Inadequate wire cross sections can cause temperature increases!


To avoid increasing thermal risks, only use conductor cross-sections sufficient for
the required maximum load current. The conductor cross-sections specified in
the technical data refer exclusively to the mechanical connection capacity of the
clamping points.

System supply only with appropriate fuse protection!


Without overcurrent protection, the electronics can be damaged.
For 24 V system supply input voltage an external fuse, rated max. 2 A, slow
acting, min. 30 VDC shall be used.

Field supply only with appropriate fuse protection!


Without overcurrent protection, the electronics can be damaged.
For 24V field supply input voltage an external fuse, rated max. 10 A, slow acting,
min. 30 VDC shall be used.

Do not exceed maximum values via power contacts!


The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.

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Do not exceed the maximum total current for I/O modules (5 VDC) via data
contacts!
The maximum permissible total current for internal system supply of the I/O
modules may not be exceeded. The permissible total current is specified in the
technical data of the head station and power supply. The data contacts for
internal system supply can be damaged and the permissible operating
temperature can be exceeded by higher values.
When configuring the system, do not exceed the permissible total current. If there
is a higher power requirement, you must use an additional supply to provide the
system voltage (5 VDC)!

Ensure proper contact with the DIN-rail!


Proper electrical contact between the DIN-rail and device is necessary to
maintain the EMC characteristics and function of the device.

Replace defective or damaged devices!


Replace defective or damaged device/module (e.g., in the event of deformed
contacts).

Protect the components against materials having seeping and insulating


properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for
handling devices/modules.

Clean only with permitted materials!


Clean housing and soiled contacts with propanol.

Do not use any contact spray!


Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.

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Do not reverse the polarity of connection lines!


Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.

Avoid electrostatic discharge!


The devices are equipped with electronic components that may be destroyed by
electrostatic discharge when touched. Please observe the safety precautions
against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the
devices, please ensure that environmental factors (personnel, work space and
packaging) are properly grounded.

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3 Device Description
The I/O Module 750-471 (4AI U/I Diff Galv) processes differential current and
voltage signals from the field:

• 0 … 10 V
• ±10 V
• ±200 mV
• 0 … 20 mA
• 3,6 … 21 mA NE43
• 4 … 20 mA
• ±20 mA

The I/O module has four electrically isolated input channels for differential
signals. The sensors are connected to the CAGE CLAMP® terminals +AI 1 and
−AI 1, +AI 2 and −AI 2, +AI 3 and −AI 3, +AI 4 and −AI 4.
The assignment of the connections is described in the “Connectors” section.
Connection examples are shown in section “Connect Devices” > … >
“Connection Example(s)”.

The input signal is electrically isolated and transmitted with a resolution of 16 bits.

The operational readiness and the trouble-free local bus communication of the
channels are indicated via a green function LED.
A red fault LED per channel indicates that the signal is outside the measuring
range and depending on the type of signal additionally an overload or a wire
break.
Details about the individual signal types are described in the “Process Image” >
“Process Data” section.

With consideration of the power jumper contacts, the individual modules can be
arranged in any combination when configuring the fieldbus node.
An arrangement in groups within the group of potentials is not necessary.

Power to the internal electronics is supplied via internal data bus.

The 750-471 module can be used with the fieldbus couplers and controllers of
the WAGO I/O System 750 of the specified version or higher listed in the
“Compatibility list” table.

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Table 3: Compatibility List 750-471
Fieldbus Couplers/ Revision Status
Bus System Item No.
Controllers – Firmware
750-375 1
PROFINET Fieldbus coupler
750-377 1
Fieldbus coupler 750-333 20
PROFIBUS
Controller 750-833 19
750-341 9
750-342 18
Fieldbus coupler 750-352 10
750-362 2
750-363 3
750-823 3
750-841 21
750-842 19
750-843 3
750-852 10
750-871 9
ETHERNET 750-872 5
Controller 750-873 5
750-880 10
750-881 10
750-882 10
750-885 10
750-890 2
750-891 2
750-893 3
Applikationscontroller BA 750-884 10
Controller PFC100 750-810x 10
Controller PFC200 750-82xx 10
Fieldbus coupler 750-306 4L
DeviceNet ECO fieldbus coupler 750-346 11
Controller 750-806 11
750-337 21
Fieldbus coupler
750-338 21
750-347 12
CANopen ECO fieldbus coupler
750-348 12
750-837 17
Controller
750-838 17
750-315/300-000 1
Fieldbus coupler
750-316/300-000 1
Modbus ®
750-815/300-000 1
Controller
750-816/300-000 1

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Table 3: Compatibility List 750-471
Fieldbus Couplers/ Revision Status
Bus System Item No.
Controllers – Firmware
EtherCat Fieldbus coupler 750-354 3
CC-Link Fieldbus coupler 750-325 1
750-330 9
Fieldbus coupler
750-332 2
750-829 9
BACnet
750-830 9
Controller
750-831 9
750-832 2
750-849 9
KNX Controller
750-889 10

Other fieldbus couplers/controllers on request!

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3.1 View

Figure 1: View

Table 4: Legend for Figure “View”


Pos. Description Details See Section
1 Marking possibility with Mini- ---
WSB
2 Status LEDs “Device Description” > “Display Elements”
3 Data contacts “Device Description” > “Connectors”
4 CAGE CLAMP® connectors “Device Description” > “Connectors”
5 Power jumper contacts “Device Description” > “Connectors”
6 Release tab “Mounting” > “Inserting and Removing
Devices”

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3.2 Connectors

3.2.1 Data Contacts/Local Bus


Communication between the fieldbus coupler/controller and the I/O modules as
well as the system supply of the I/O modules is carried out via the local bus. The
contacting for the local bus consists of 6 data contacts, which are available as
self-cleaning gold spring contacts.

Figure 2: Data Contacts

Do not place the I/O modules on the gold spring contacts!


Do not place the I/O modules on the gold spring contacts in order to avoid soiling
or scratching!

Pay attention to potential equalization from the environment!


The devices are equipped with electronic components that may be destroyed by
electrostatic discharge. When handling the devices, please ensure that
environmental factors (personnel, work space and packaging) are properly
equalized. Do not touch any conducting parts, e.g., data contacts.

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3.2.2 Power Jumper Contacts/Field Supply

Risk of injury due to sharp-edged blade contacts!


The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury. Do not touch the blade contacts.

The I/O module 750-471 has 2 self-cleaning power jumper contacts that supply
and transmit power for the field side. The contacts on the left side of the I/O
module are designed as blade contacts and those on the right side as spring
contacts.

Figure 3: Power Jumper Contacts

Table 5: Legend for Figure “Power Jumper Contacts”


Contact Type Function
1 Spring contact Potential transmission (Uv) for field supply
2 Spring contact Potential transmission (0 V) for field supply
3 Blade contact Potential feed-in (0 V) for field supply
4 Blade contact Potential feed-in (Uv) for field supply

Do not exceed maximum values via power contacts!


The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.

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Use supply modules for ground (earth)!


The I/O module has no power jumper contacts for receiving and transmitting the
earth potential. Use a supply module when an earth potential is needed for the
subsequent I/O modules.

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3.2.3 CAGE CLAMP® Connectors

Figure 4: CAGE CLAMP® Connectors

Table 6: Legend for Figure “CAGE CLAMP® Connectors”


Channel Designation Connection Function
+AI 1 1 + Current signal, voltage signal
1
−AI 1 5 − Current signal, voltage signal
+AI 2 2 + Current signal, voltage signal
2
−AI 2 6 − Current signal, voltage signal
+AI 3 3 + Current signal, voltage signal
3
−AI 3 7 − Current signal, voltage signal
+AI 4 4 + Current signal, voltage signal
4
−AI 4 8 − Current signal, voltage signal

Use shielded signal lines!


Only use shielded signal lines for analog signals and I/O modules which are
equipped with shield clamps. Only then can you ensure that the accuracy and
interference immunity specified for the respective I/O module can be achieved
even in the presence of interference acting on the signal cable.

Shield Connection System for Electromagnetic Compatibility!


The WAGO Shield Connection System offers a full range of accessories for
maintaining electromagnetic compatibility (EMC)! Related information is available
at www.wago.com.

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3.3 Display Elements

Figure 5: Display Elements

Table 7: Legend for Figure “Display Elements“


Channel Designation LED State Function
Operational readiness and trouble-free
Green
local bus communication
Status AI 1 A No operational readiness or the local
Off bus communication is interrupted or
channel deactivated
1
Overrange/underrange of the
Red admissible measuring range, overload*)
Error AI 1 E or wire break**)
No error or diagnosis/channel
Off
deactivated
Operational readiness and trouble-free
Green
local bus communication
Status AI 2 B No operational readiness or the local
Off bus communication is interrupted or
channel deactivated
2
Overrange/underrange of the
Red admissible measuring range, overload*)
Error AI 2 F or wire break**)
No error or diagnosis/channel
Off
deactivated
Operational readiness and trouble-free
Green
local bus communication
Status AI 3 C No operational readiness or the local
Off bus communication is interrupted or
channel deactivated
3
Overrange/underrange of the
Red admissible measuring range, overload*)
Error AI 3 G or wire break**)
No error or diagnosis/channel
Off
deactivated

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Table 7: Legend for Figure “Display Elements“
Channel Designation LED State Function
Operational readiness and trouble-free
Green
local bus communication
Status AI 4 D No operational readiness or the local
Off bus communication is interrupted or
channel deactivated
4
Overrange/underrange of the
Red admissible measuring range, overload*)
Error AI 4 H or wire break**)
No error or diagnosis/channel
Off
deactivated
*) Applies only for the modes “0 … 20 mA“, “4 … 20 mA“, “±20 mA“ and “3.6 … 21 mA NE43“
**) Applies only for the modes “4 … 20 mA“ and “3.6 … 21 mA NE43“

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3.4 Schematic Diagram

Figure 6: Schematic Diagram

Figure 7: Circuit Diagram

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3.5 Technical Data

3.5.1 Device Data


Table 8: Technical Data ‒ Device
Width 12 mm
Depth (from upper edge of 35 DIN rail) 64 mm
Height 100 mm
Weight Approx. 50 g

3.5.2 Supply
Table 9: Technical Data – Supply
Voltage supply Via system voltage local bus DC/DC
Current consumption (5 VDC system
voltage) typ. Approx. 100 mA
Voltage via power contacts typ. 24 VDC

3.5.3 Isolation
Table 10: Technical Data – Isolation
Isolation (peak value) between system and field
Isolation type Functional insulation
Proof voltage 1 kVDC for 2 s (production test)
Isolation (peak value) between analog inputs
Isolation type Functional insulation
Proof voltage 2 kVDC for 2 s (production test)

3.5.4 Communication
Table 11: Technical Data ‒ Communication
Internal bit width (local bus) 4 × 16 bits data
4-Channel operation 4 × 8 bits control/status (optional)

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3.5.5 Inputs
Table 12: Technical Data ‒ Inputs
Number of inputs 4 (electrically isolated)
Signal type Voltage and currents
Signal characteristics Differentially
Measuring range 0 … 20 mA; 4 … 20 mA
3.6 … 21 mA NE43; ± 20 mA
0 … 10 V; ± 10 V; ± 200 mV
Sensor connection 2-wire
Input impedance AI (U) > 100 kΩ
AI (I) < 120 Ω (typ. 113 Ω)
Resolution 16 bits (15 bits + sign)
Conversion time (4 channel) ≤ 10 ms (Filter disabled)
Exception: The measuring range "±200 mV" has
a conversion time of 10 s. It is therefore only
suitable for inert systems.
Conversion method Sigma Delta
Measurement deviation at 25°C ≤ ± 0.1 % of full scale value
≤ ± 0.3 % of full scale value (± 200 mV)
Temperature coefficient < ±0.01 %/K of full scale value
Input filter 50 Hz / 60 Hz / Filter off
Common mode voltage max. DC 31.2 V
Diagnostics • Measurement range underflow/overflow
• Wire break in mode 4 … 20 mA and 3.6
… 21 mA NE43
• Overload in mode 0 … 20 mA,
4 … 20 mA, ± 20 mA, 3.6 … 21 mA NE43

3.5.6 Connection Type


Table 13: Technical Data – Field Wiring
Connection technology CAGE CLAMP®
Conductor cross-section 0.08 mm² … 2.5 mm², AWG 28 … 14
Strip length 8 mm … 9 mm / 0.33 in

Table 14: Technical Data – Power Jumper Contacts


Power jumper contacts Blade/spring contact, self-cleaning

Table 15: Technical Data – Data Contacts


Data contacts Slide contact, hard gold plated, self-
cleaning

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3.5.7 Climatic Environmental Conditions


Table 16: Technical Data – Climatic Environmental Conditions
Surrounding air temperature, operation 0 °C … 55 °C
Surrounding air temperature, storage −25 °C … +85 °C
Relative humidity without condensation Max. 95 %
Overvoltage category II
Pollution degree 2
Operating height Up to 2000 m
Resistance to harmful substances Acc. to IEC 60068-2-42 and
IEC 60068-2-43
Maximum pollutant concentration at SO2 ≤ 25 ppm
relative humidity < 75 % H2S ≤ 10 ppm
Special conditions Ensure that additional measures for
components are taken, which are used
in an environment involving:
– dust, caustic vapors or gases
– ionizing radiation

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3.6 Approvals
The following approvals have been granted to 750-471 I/O modules:

Conformity Marking

UL E175199 for use in Ordinary Location

The following Ex approvals have been granted to 750-471 I/O modules:

UL E198726 for Use in Hazardous Locations


Cl I, Div 2, Group A, B, C, D, T4

TÜV 14 ATEX 148929 X


II 3 G Ex ec IIC T4 Gc
IECEx TUN 14.0035 X
Ex ec IIC T4 Gc

The following Ex approvals are pending for 750-471 I/O modules:

Hazardous
ANSI/ISA 12.12.01
Locations
The following ship approvals have been granted to 750-471 I/O modules:

DNV GL
[Temperature: B, Humidity: B, Vibration: B, EMC: B, Enclosure: A]

For current approvals, please go to: www.wago.com/<Item number>.

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3.7 Standards and Guidelines


750-471 I/O modules meet the following standards and guidelines:

UL Ordinary Locations
UL Standard for Safety – UL 61010-2-201
for Industrial Control Equipment

UL Hazardous Locations
STANDARD FOR SAFETY – UL 121201
Nonincendive Electrical Equipment for Use in Class I
and II, Division 2 and Class III, Divisions 1 and 2
Hazardous (Classified) Locations

ATEX Directive 2014/34/EU

Explosive atmosphere EN 60079-0


Devices – General requirements

Explosive atmosphere EN 60079-7


Equipment protection by increased safety "e"

Explosive atmospheres IEC 60079-0


General requirements

Explosive atmosphere IEC 60079-7


Equipment protection by increased safety "e"

EU EMC Directive 2014/30/EU

EMC CE-Immunity to interference EN 61000-6-2

EMC CE-Emission of interference EN 61000-6-4

EMC CE-Immunity to interference EN 61131-2

EMC marine applications-Emission


of interference acc. to DNV

EMC marine applications-Immunity


to interference acc. to DNV

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4 Process Image
The I/O module 750-471 provides 1 status byte (8 bits) and 1 data word (16 bits)
per channel.

The I/O module detects the following input current and voltage ranges with a
16-bit processing value resolution:

• 0 … 10 V
• −10 … +10 V
• −200 … +200 mV
• 0 … 20 mA
• 4 … 20 mA
• 3.6 … 21 mA
• +20 … −20 mA

The digitalized measured value is transmitted to the process image of the


fieldbus coupler/controller in a data word (16 bits) as an input byte 0 (low) and
input byte 1 (high). The I/O module can be parameterized so additional error and
status information, which can be used to to identify an error, can be transmitted in
the three lowest (B0 ... B2) of the sixteen bits (see tables below). If the
measurement is above or below the measurement range, bits B0 ... B1 are set
= 1; B2 is not used. The measured value is then mapped with a resolution of
thirteen bits on bits B3 ... B15.

The WAGO-I/O-CHECK commissioning tool can be used to parameterize the


required operating mode. Alternatively, the I/O module can also be
parameterized via PROFIBUS and PROFINET device description (GSD file).
The parameterization description can be found in Section “Configuration and
Parameterization via GSD File.”

4.1 Overview

Presentation of control/status bytes a function of fieldbus


coupler/controller!
The I/O makes its complete process image, including the control/status bytes, to
the fieldbus coupler/controller. The WAGO-I/O-CHECK startup tool access this
complete startup process image. The fieldbus coupler/controller uses a different
process image for provision of cyclic process data via the fieldbus. Presentation
of the control/status byte may be suppressed in this other process image,
depending on the fieldbus coupler/controller being used.

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Table 17: Process Image – I/O module750-471
Process image
Input 1)
Output2)
Byte 0 Status byte CH1_S0 Byte 0 Control byte CH1_C0
Byte 1 Depending on status byte: Byte 1 Depending on control byte:
Process value CH1_D0 Reserved
Byte 2 Depending on statusbyte: Byte 2 Depending on control byte:
Process value CH1_D1 Reserved
Byte 3 Status byte CH2_S1 Byte 3 Control byte CH2_C1
Byte 4 Depending on status byte: Byte 4 Depending on control byte:
Process value CH2_D0 Reserviert
Byte 5 Depending on status byte: Byte 5 Depending on control byte:
Process value CH2_D1 Reserved
… … … …
Byte 9 Status byteCH4_S3 Byte 9 Control byte CH4_C3
Byte 10 Depending on status byte: Byte 10 Depending on control byte:
Process value CH4_D0 Reserved
Byte 11 Depending on status byte: Byte 11 Depending on control byte:
Process value CH4_D1 Reserved
1) CHx_Sx = Status byte x of channel x
CHx_D0 = Low byte for process of channel x
CHx_D1 = High byte for process of channel x
2) CHx_Cx = Control byte x of channel x

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4.2 Status bytes


Status bytes are identically implemented for all channels. Therefore, the following
description in this section applies to all status bytes of the I/O module.

Table 18: Status byte CH1_S0


Status byte CH1_S0, Byte 0
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
RegCom General Wire Overload User User Under- Overrange Underrange
Error Break Overrange range
Underrange Underrange
0: The field-side input voltage or current are above the measurement range
lower limit.
1: The field-side input voltage or current are below the measurement range
lower limit.
Overrange Overrange
0: The field-side input voltage or current are below the measurement range
upper limit.
1: The field-side input voltage or current are above the measurement range
upper limit.
User User Underrange
Underrange 0: The field-side input voltage or current are above the measurement range
lower limit parameterized by the user.
1: The field-side input voltage or current are below the measurement range
lower limit parameterized by the user.
User Overrange User Overrange
0: The field-side input voltage or current are below the measurement range
upper limit parameterized by the user.
1: The field-side input voltage or current are above the measurement range
upper limit parameterized by the user.
Overload*) Overload
0 No overload
1 Overload in sensor cables
Wire Break**) Wire Break
0 No wire break
1 Wire break in sensor cables
General Error Group Error
0: No error, bit 0 (underrange), bit 1 (overrange), bit 4 (overload) and bit 5
(wire break) is not set.
1: Error, bit 0 (underrange), bit 1 (overrange), bit 4 (overload) and bit 5 (wire
break) is set.
RegCom Register Communication
0: Register communication is switched off (normal mode).
1: Register communication is switched on.
*)
only for signal type 0 … 20 mA, 4 … 20 mA, ± 20 mA und 3,6 … 21 mA
**)
only for signal type 4 … 20 mA und 3,6 … 21 mA

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4.3 Process Data


4.3.1 Overview of Sensor Types
The following table serves as an overview of all supported sensor types. The
following sections provide detailed information about the individual sensor types.

The signal types “0 to 10 V,” “0 to 20 mA,” “4 to 20 mA” and types “±10 V,”
“±200 mV,” “±20 mA” are summarized in table form. Furthermore, a distinction is
made between whether or not the I/O module is configured with or without status
information.

Table 19: Process Data, Signal Types


Bits 0 … 3 of Measuring value
Signal type Measuring range
register 32 resolution
0x00 Channel is not activ
0x01 0 … 10 V 0 … +10 V 15 Bit
0x02 ±10 V −10 … +10 V 16 Bit
0x03 0 … 20 mA 0 … + 20mA 15 Bit
0x04 4 … 20 mA +4 … +20 mA 15 Bit
0x05 3.6 … 21 mA +3.8 … +20.5 mA 15 Bit
0x06 ±20 mA +20 … −20 mA 16 Bit
0x07 ±200 mV −200 …+200 mV 16 Bit

Observe the Information about Process Resolution


The specification of the process value resolution (see table on previous page)
refers to measured values within the limits set for the measurement range.
Over- and underranges refer to these measurement range limits!

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4.3.1.1 Signal Types “0 … 10 V”, “0 … 20 mA” and “4 … 20 mA” (Default)

Only one signal type per channel can be set as operating mode via the
commissioning tool.

Table 20: Signal Types “0 … 10 V, 0 … 20 mA” and “4 … 20 mA” (Default)


Measuring range Process value
Status Error-
0… byte hex. LED
0 … 10 V 4 … 20 mA Binary Hex. Dec.
20 mA
n.a. < −22.0 < −14.0
0000.0000.0000.0000 0x0000 0 0x50 on
Neg. sensor overload2)
n.a. n.a. < 1.0
0000.0000.0000.0000 0x0000 0 0x60 on
Wire break2)
< −0.5 < −1.0 < 3.0
0000.0000.0000.0000 0x0000 0 0x41 on
Underrange1)
0 0 4.0 0000.0000.0000.0000 0x0000 0 0x00 off
1 2 5.6 0000.1100.1100.1100 0x0CCC 3276 0x00 off
2 4 7.2 0001.1001.1001.1001 0x1999 6553 0x00 off
3 6 8.8 0010.0110.0110.0110 0x2666 9830 0x00 off
4 8 10.4 0011.0011.0011.0011 0x3333 13107 0x00 off
5 10 12.0 0011.1111.1111.1111 0x3FFF 16383 0x00 off
6 12 13.6 0100.1100.1100.1100 0x4CCC 19660 0x00 off
7 14 15.2 0101.1001.1001.1001 0x5999 22937 0x00 off
8 16 16.8 0110.0110.0110.0110 0x6666 26214 0x00 off
9 18 18.4 0111.0011.0011.0011 0x7333 29491 0x00 off
10 20 20.0 0111.1111.1111.1111 0x7FFF 32767 0x00 off
Exceeding1)
0111.1111.1111.1111 0x7FFF 32767 0x42 on
> 10.4 > 21.0 > 21.0
Sensor overload2)
0111.1111.1111.1111 0x7FFF 32767 0x50 on
n.a. > 22.0 > 22.0
1) When underrange / overrange limit is ON
2) When wire break / overload diagnostics is ON

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Table 21: Signal Types “0 … 10 V, 0 … 20 mA” and “4 … 20 mA” with Status Information in the
Process Image
Measuring range Process value Status
Error
0… Binary byte
0 … 10 V 4 … 20 mA Hex. Dec. LED
20 mA Measuring value XFÜ1) hex.
n.a. < −22.0 < −14.0
0000.0000.0000.0 011 0x0003 3 0x50 on
Neg. sensor overload3)
n.a. n.a. < 1.0
0000.0000.0000.0 011 0x0003 3 0x60 on
Wire break3)

< −0.5 < −1.0 < 3.0


0000.0000.0000.0 011 0x0003 3 0x41 on
Underrange2)
0 0 4.0 0000.0000.0000.0 000 0x0000 0 0x00 off
1 2 5.6 0000.1100.1100.0 000 0x0CC8 3272 0x00 off
2 4 7.2 0001.1001.1001.1 000 0x1998 6552 0x00 off
3 6 8.8 0010.0110.0110.0 000 0x2660 9824 0x00 off
4 8 10.4 0011.0011.0011.0 000 0x3330 13104 0x00 off
5 10 12.0 0011.1111.1111.1 000 0x3FF8 16376 0x00 off
6 12 13.6 0100.1100.1100.1 000 0x4CC8 19656 0x00 off
7 14 15.2 0101.1001.1001.1 000 0x5998 22936 0x00 off
8 16 16.8 0110.0110.0110.0 000 0x6660 26208 0x00 off
9 18 18.4 0111.0011.0011.0 000 0x7330 29488 0x00 off
10 20 20.0 0111.1111.1111.1 000 0x7FF8 32760 0x00 off
Exceeding2)
0111.1111.1111.1 011 0x7FFB 32763 0x42 on
> 10.4 > 21.0 > 21.0
Sensor overload3)
0111.1111.1111.1 011 0x7FFB 32763 0x50 on
n.a. > 22.0 > 22.0
1) Status bits: X: not used, F= error, Ü= overrange
2) When underrange / overrange limit is ON
3) When wire break / overload diagnostics is ON

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4.3.1.2 Signal Types “±10 V”, “±200 mV” “±20 mA”, Two’s complement
(Default)

Only one signal type per channel can be set as operating mode via the
commissioning tool.

Table 22: Signal Types “±10 V”, “±200 mV”, “±20 mA”, Two’s Complement
Measuring range Process value Status Error
±10 V ±200 mV ±20 mA Binary Hex. Dec. byte hex. LED
n.a. n.a. < −22.0
1000.0000.0000.0000 0x8000 −32768 0x50 on
Neg. sensor overload2)
< −10.4 < −210.0 < −21.0
1000.0000.0000.0000 0x8000 −32768 0x41 on
Underrange1)
−10.0 −200.0 −20.0 1000.0000.0000.0000 0x8000 −32768 0x00 off
−6.0 −120.0 −12.0 1011.0011.0011.0011 0xB333 −19661 0x00 off
−2.0 −40.0 −4.0 1110.0110.0110.0110 0xE666 −6554 0x00 off
0.0 0.0 0.0 0000.0000.0000.0000 0x0000 0 0x00 off
2.0 40.0 4.0 0001.1001.1001.1001 0x1999 6553 0x00 off
6.0 120.0 12.0 0100.1100.1100.1100 0x4CCC 19660 0x00 off
10.0 200.0 20.0 0111.1111.1111.1111 0x7FFF 32767 0x00 off
Exceeding1)
0111.1111.1111.1111 0x7FFF 32767 0x42 on
> 10.4 > 210.0 > 21.0
Sensor overload2)
0111.1111.1111.1111 0x7FFF 32767 0x50 on
n.a. n.a. > 22.0
1) When underrange / overrange limit is ON
2) When wire break / overload diagnostics is ON

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Table 23: Signal Types “±10 V”, “±200 mV” “±20 mA”, Two’s Complement with Status Information in
the Process Image
Measuring range Process value Status
Error
Binary byte
±10 V ±200 mV ±20 mA Hex. Dec. LED
Measuring value XFÜ1) hex.
n.a. n.a. < −22.0
1000.0000.0000.0 011 0x8003 −32765 0x50 on
Neg. sensor overload3)
< −10.4 < −210.0 < −21.0
1000.0000.0000.0 011 0x8003 −32765 0x41 on
Underrange2)
−10.0 −200.0 −20.0 1000.0000.0000.0 000 0x8000 −32768 0x00 off
−6.0 −120.0 −12.0 1011.0011.0011.0 000 0xB330 −19664 0x00 off
−2.0 −40.0 −4.0 1110.0110.0110.0 000 0xE660 −6560 0x00 off
0.0 0.0 0.0 0000.0000.0000.0 000 0x0000 0 0x00 off
2.0 40.0 4.0 0001.1001.1001.1 000 0x1998 6552 0x00 off
6.0 120.0 12.0 0100.1100.1100.1 000 0x4CC8 19656 0x00 off
10.0 200.0 20.0 0111.1111.1111.1 000 0x7FF8 32760 0x00 off
Exceeding2)
0111.1111.1111.1 011 0x7FFB 32763 0x42 on
> 10.4 > 210.0 > 21.0
Sensor overload3)
0111.1111.1111.1 011 0x7FFB 32763 0x50 on
n.a. n.a. > 22.0
1) Status bits: X: not used, F= error, Ü= overrange
2) When underrange / overrange limit is ON
3) When wire break / overload diagnostics is ON

Table 24: Signal Types “±10 V”, “±200 mV” “±20 mA”, Amount/sign format
Measuring range Process value Status Error
±10 V ±200 mV ±20 mA Binary Hex. Dec. byte hex. LED
n.a. n.a. < −22.0
1111.1111.1111.1111 0xFFFF −32767 0x50 on
Neg. sensor overload2)
< −10.4 < −210.0 < −21.0
1111.1111.1111.1111 0xFFFF −32767 0x41 on
Unterschreitung1)
−10.0 −200.0 −20.0 1111.1111.1111.1111 0xFFFF −32767 0x00 off
−6.0 −120.0 −12.0 1100.1100.1100.1100 0xCCCC −19660 0x00 off
−2.0 −40.0 −4.0 1110.0110.0110.0110 0x9999 −6553 0x00 off
0.0 0.0 0.0 0000.0000.0000.0000 0x0000 0 0x00 off
2.0 40.0 4.0 0001.1001.1001.1001 0x1999 6553 0x00 off
6.0 120.0 12.0 0100.1100.1100.1100 0x4CCC 19660 0x00 off
10.0 200.0 20.0 0111.1111.1111.1111 0x7FFF 32767 0x00 off
Exceeding1)
0111.1111.1111.1111 0x7FFF 32767 0x42 on
> 10.4 > 210.0 > 21.0
Sensor overload2)
0111.1111.1111.1111 0x7FFF 32767 0x50 on
n.a. n.a. > 22.0
1) When underrange / overrange limit is ON
2) When wire break / overload diagnostics is ON

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Table 25: Signal Types “±10 V”, “±200 mV” “±20 mA”, Amount/sign format with Status Information in
the Process Image
Measuring range Process value Status
Error
Binary byte
± 10 V ± 200 mV ± 20 mA Hex. Dec. LED
Measuring value XFÜ1) hex.
n.a. n.a. < −22.0
1111.1111.1111.1 011 0xFFFB −32763 0x50 on
Neg. sensor overload3)
< −10.4 < −210.0 < −21.0
1111.1111.1111.1 011 0xFFFB −32763 0x41 on
Underrange2)
−10.0 −200.0 −20.0 1111.1111.1111.1 000 0xFFF8 −32760 0x00 off
−6.0 −120.0 −12.0 1100.1100.1100.1 000 0xCCC8 −19656 0x00 off
−2.0 −40.0 −4.0 1001.1001.1001.1 000 0x9998 −6552 0x00 off
0.0 0.0 0.0 0000.0000.0000.0 000 0x0000 0 0x00 off
2.0 40.0 4.0 0001.1001.1001.1 000 0x1998 6552 0x00 off
6.0 120.0 12.0 0100.1100.1100.1 000 0x4CC8 19656 0x00 off
10.0 200.0 20.0 0111.1111.1111.1 000 0x7FF8 32760 0x00 off
Exceeding2)
0111.1111.1111.1 011 0x7FFB 32763 0x42 on
> 10.4 > 210.0 > 21.0
Sensor overload3)
0111.1111.1111.1 011 0x7FFB 32763 0x50 on
n.a. n.a. > 22.0
1) Status bits: X: not used, F= error, Ü= overrange
2) When underrange / overrange limit is ON
3) When wire break / overload diagnostics is ON

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4.3.1.3 Signal Type “Namur NE43”

Table 26: Signal Type “Namur NE43”, Two’s Complement


Measuring range [mA] Process value Status Error
Namur NE43 Binary Hex. Dec. byte hex. LED
< −14.0 mA
1111.1110.0111.0011 0xFE73 −397 0x50 on
Neg. sensor overload2)
< 1.0
1111.1110.0111.0011 0xFE73 −397 0x60 on
Wire break2)
< 3.6
1111.1110.0111.0011 0xFE73 −397 0x41 on
Underrange1)
3.8 1111.1110.0111.0011 0xFE73 −397 0x00 off
4.0 0000.0000.0000.0000 0x0000 0 0x00 off
5.6 0000.1100.0110.1001 0x0C69 3177 0x00 off
7.2 0001.1000.1100.1010 0x18CA 6346 0x00 off
8.8 0010.0101.0011.1100 0x253C 9532 0x00 off
10.4 0011.0001.1010.0110 0x31A6 12710 0x00 off
12.0 0011.1110.0000.1111 0x3E0F 15887 0x00 off
13.6 0100.1010.0111.1000 0x4A78 19064 0x00 off
15.2 0101.0110.1110.0010 0x56E2 22242 0x00 off
16.8 0110.0011.0100.1011 0x634B 25419 0x00 off
18.4 0110.1111.1011.0100 0x6FB4 28596 0x00 off
20.0 0111.1100.0001.1110 0x7C1E 31774 0x00 off
20.5 0111.1111.1111.1111 0x7FFF 32767 0x00 off
Exceeding1)
0111.1111.1111.1111 0x7FFF 32767 0x42 on
> 21.0
Sensor overload2)
0111.1111.1111.1111 0x7FFF 32767 0x50 on
> 22.0
1) When underrange / overrange limit is ON
2) When wire break / overload diagnostics is ON

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Table 27: Signal Type “Namur NE43”, Two’s Complement with Status Information in the Process
Image
Measuring range [mA] Process value
Status Error
Binary
Namur NE43 Hex. Dec. byte hex. LED
XFÜ1)
< −14.0 mA
1111.1110.0111.0 011 0xFE73 −397 0x50 on
Neg. sensor overload3)
< 1.0
1111.1110.0111.0 011 0xFE73 −397 0x60 on
Wire break3)
< 3.6
1111.1110.0111.0 011 0xFE73 −397 0x41 on
Underrange2)
3.8 1111.1110.0111.0 000 0xFE70 −400 0x00 off
4.0 0000.0000.0000.0 000 0x0000 0 0x00 off
5.6 0000.1100.0110.1 000 0x0C68 3176 0x00 off
7.2 0001.1000.1100.1 000 0x18C8 6344 0x00 off
8.8 0010.0101.0011.1 000 0x2538 9528 0x00 off
10.4 0011.0001.1010.0 000 0x31A0 12704 0x00 off
12.0 0011.1110.0000.1 000 0x3E08 15880 0x00 off
13.6 0100.1010.0111.1 000 0x4A78 19064 0x00 off
15.2 0101.0110.1110.0 000 0x56E0 22240 0x00 off
16.8 0110.0011.0100.1 000 0x6348 25416 0x00 off
18.4 0110.1111.1011.0 000 0x6FB0 28592 0x00 off
20.0 0111.1100.0001.1 000 0x7C18 31768 0x00 off
20.5 0111.1111.1111.1 000 0x7FF8 32760 0x00 off
Exceeding2)
0111.1111.1111.1 011 0x7FFB 32763 0x42 on
> 21.0
Sensor overload3)
0111.1111.1111.1 011 0x7FFB 32763 0x50 on
> 22.0
1) Status bits: X: not used, F= error, Ü= overrange
2) When underrange / overrange limit is ON
3) When wire break / overload diagnostics is ON

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Table 28: Signal Type “Namur NE43”, Amount/sign format
Measuring range [mA] Process value Statusbyte Error
Namur NE43 Binary Hex. Dec. hex. LED
< −14,0 mA
1000.0001.1000.1100 0x818C −397 0x50 on
Neg. sensor overload3)
< 1,0
Wire break or 1000.0001.1000.1100 0x818C −397 0x60 on
Overload2)
< 3,6
1000.0001.1000.1100 0x818C −397 0x41 on
Underrange1)
3,8 1000.0001.1000.1100 0x818C −397 0x00 off
4,0 0000.0000.0000.0000 0x0000 0 0x00 off
5,6 0000.1100.0110.1001 0x0C69 3177 0x00 off
7,2 0001.1000.1100.1010 0x18CA 6346 0x00 off
8,8 0010.0101.0011.1100 0x253C 9532 0x00 off
10,4 0011.0001.1010.0110 0x31A6 12710 0x00 off
12,0 0011.1110.0000.1111 0x3E0F 15887 0x00 off
13,6 0100.1010.0111.1000 0x4A78 19064 0x00 off
15,2 0101.0110.1110.0010 0x56E2 22242 0x00 off
16,8 0110.0011.0100.1011 0x634B 25419 0x00 off
18,4 0110.1111.1011.0100 0x6FB4 28596 0x00 off
20,0 0111.1100.0001.1110 0x7C1E 31774 0x00 off
20,5 0111.1111.1111.1111 0x7FFF 32767 0x00 off
Exceeding1)
0111.1111.1111.1111 0x7FFF 32767 0x42 on
> 21,0
Sensor overload2)
0111.1111.1111.1111 0x7FFF 32767 0x50 on
> 22,0
1) When underrange / overrange limit is ON
2) When wire break / overload diagnostics is ON

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Table 29: Signal Type “Namur NE43”, Amount/sign format with Status Information in the Process
Image
Measuring range [mA] Process value
Statusbyte Error
Binary
Namur NE43 Hex. Dec. hex. LED
XFÜ1)
< −14,0 mA
1000.0001.1000.1 011 0x818B −397 0x50 on
Neg. sensor overload3)
< 1,0
Wire break or 1000.0001.1000.1 011 0x818B −397 0x60 on
Overload3)
< 3,6
1000.0001.1000.1 011 0x818B −397 0x41 on
Underrange2)
3,8 1000.0001.1000.1 000 0x8188 −400 0x00 off
4,0 0000.0000.0000.0 000 0x0000 0 0x00 off
5,6 0000.1100.0110.1 000 0x0C68 3176 0x00 off
7,2 0001.1000.1100.1 000 0x18C8 6344 0x00 off
8,8 0010.0101.0011.1 000 0x2538 9528 0x00 off
10,4 0011.0001.1010.0 000 0x31A0 12704 0x00 off
12,0 0011.1110.0000.1 000 0x3E08 15880 0x00 off
13,6 0100.1010.0111.1 000 0x4A78 19064 0x00 off
15,2 0101.0110.1110.0 000 0x56E0 22240 0x00 off
16,8 0110.0011.0100.1 000 0x6348 25416 0x00 off
18,4 0110.1111.1011.0 000 0x6FB0 28592 0x00 off
20,0 0111.1100.0001.1 000 0x7C18 31768 0x00 off
20,5 0111.1111.1111.1 000 0x7FF8 32760 0x00 off
Exceeding2)
0111.1111.1111.1 011 0x7FFB 32763 0x42 on
> 21,0
Sensor overload3)
0111.1111.1111.1 011 0x7FFB 32763 0x50 on
> 22,0
1) Status bits: X: not used, F= error, Ü= overrange
2) When underrange / overrange limit is ON
3) When wire break / overload diagnostics is ON

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5 Mounting

Do not work when devices are energized!


High voltage can cause electric shock or burns.
Switch off all power to the device prior to performing any installation, repair or
maintenance work.

Risk of injury due to sharp-edged blade contacts!


The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury. Do not touch the blade contacts.

Do not contaminate contacts!


Contamination may negatively impact the functionality of data and power jumper
contacts. Do not touch the contacts. Avoid contaminating the contacts.

Do not place the I/O modules on the gold spring contacts!


Do not place the I/O modules on the gold spring contacts in order to avoid soiling
or scratching!

Pay attention to potential equalization from the environment!


The devices are equipped with electronic components that may be destroyed by
electrostatic discharge. When handling the devices, please ensure that
environmental factors (personnel, work space and packaging) are properly
equalized. Do not touch any conducting parts, e.g., data contacts.

Follow the installation instructions!


Only install this device in dry, indoor rooms.
Do not install the device on or in the vicinity of easily flammable materials!

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5.1 Mounting Sequence


Fieldbus couplers, controllers and I/O modules of the WAGO I/O System 750 are
snapped directly on a carrier rail in accordance with the European standard EN
60175 (DIN 35).

The reliable positioning and connection is made using a tongue and groove
system. Due to the automatic locking, the individual devices are securely seated
on the rail after installation.

Starting with the fieldbus coupler or controller, the I/O modules are mounted
adjacent to each other according to the project design. Errors in the design of the
node in terms of the potential groups (connection via the power contacts) are
recognized, as the I/O modules with power contacts (blade contacts) cannot be
linked to I/O modules with fewer power contacts.

Insert I/O modules only from the proper direction!


All I/O modules feature grooves for power jumper contacts on the right side. For
some I/O modules, the grooves are closed on the top. Therefore, I/O modules
featuring a power jumper contact on the left side cannot be snapped from the
top. This mechanical coding helps to avoid configuration errors, which may
destroy the I/O modules. Therefore, insert I/O modules only from the right and
from the top.

Don't forget the bus end module!


Always plug a bus end module (e.g. 750-600) onto the end of the fieldbus node!
You must always use a bus end module at all fieldbus nodes with WAGO I/O
System 750 fieldbus couplers or controllers to guarantee proper data transfer.

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5.2 Inserting and Removing Devices

5.2.1 Inserting the I/O Module


1. Position the I/O module in such a way that the groove and spring are
connected to the preceding and following components.

Figure 8: Inserting I/O Module (Example)

2. Press the I/O module into the assembly until the I/O module snaps into the
carrier rail.

Figure 9: Snap the I/O Module into Place (Example)

3. Check that the I/O module is seated securely on the carrier rail and in the
assembly. The I/O module must not be inserted crooked or askew.

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Once the I/O module has snapped into place, the electrical connections for the
data contacts and power contacts (if any) to the head station or to the preceding
and, if applicable, following I/O module are established.

5.2.2 Removing the I/O Module


1. Remove the I/O module from the assembly by pulling the release tab.

Figure 10: Removing the I/O Module (Example)

Electrical connections for data or power jumper contacts are disconnected when
removing the I/O module.

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6 Connect Devices
6.1 Connecting a Conductor to the CAGE CLAMP®
The WAGO CAGE CLAMP® connection is appropriate for solid, stranded and
finely stranded conductors.

Only connect one conductor to each CAGE CLAMP®!


Only one conductor may be connected to each CAGE CLAMP®.
Do not connect more than one conductor at one single connection!

If more than one conductor must be routed to one connection, these must be
connected in an up-circuit wiring assembly, for example using WAGO feed-
through terminals.

1. For opening the CAGE CLAMP® insert the actuating tool into the opening
above the connection.

2. Insert the conductor into the corresponding connection opening.

3. For closing the CAGE CLAMP® simply remove the tool. The conductor is
now clamped firmly in place.

Figure 11: Connecting a Conductor to a CAGE CLAMP®

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6.2 Connection Examples

Figure 12: Connection Example 750-471

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7 Commissioning
7.1 Parameterization with WAGO-I/O-CHECK
The WAGO-I/O-CHECK software from WAGO Kontakttechnik GmbH & Co. KG
can be used to conveniently and completely configure and parameterize the I/O
module, including:

• Graphical representation of the bus node

• Display of the measured values

• Settings for the application

• Configuration of the I/O module operating modes

• Parameterization of module, channel and scaling settings

• Calibration of channels and adjustment of analog inputs

• Monitoring

You can obtain the WAGO-I/O-CHECK software on a CD under Item No. 759-
302. This CD contains all the application program files and an explanation. You
can find a description at the internet page at http://www.wago.com!

Save all your settings before you begin parameterization!


To be on the safe side you should always save all of your current settings in a
parameter file before you begin parameterization. This enables you to always
use the original values, should any parameters you are defining not be correct!

Behavior after Overwriting with WAGO-I/O-CHECK!


If WAGO-I/O-CHECK is used to overwrite a parameterization made with the GSD
file, the I/O module operates with the WAGO-I/O-CHECK settings until the 750-
333 and 750-833 Fieldbus Couplers/Controllers are restarted. After restart, the
I/O module is re-parameterized via PROFIBUS using the GSD settings.

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After the node structure has been identified in WAGO-I/O-CHECK, it appears in
the overview area.

To open specific parameterization dialogs for the I/O module, proceed as follow:

1. Choose the I/O module.

2. Right-click to open the context menu and select the Settings menu item.

Figure 13: WAGO-I/O-CHECK User Interface

The configuration dialog appears, which forms the basis for the following
description.

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7.1.1 Parameterization Dialog

Figure 14: Parameterization Dialog 750-471

The parameterization dialog is divided into the following areas:

1 Title Bar with information about the position of the selected I/O module

2 Information area including item number, name as well as version number


and version date of the module

3 Toolbar

4 Navigation bar

5 Parameterization area (switchable via navigation bar)

6 Status bar

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7.1.2 Toolbar on the Configuration Dialog


The toolbar contains the following buttons:

Figure 15: Toolbar

Table 30: Toolbar


Button Function Description

Exit Closes the configuration dialog.

Opens an existing parameterization file. WAGO-


Open I/O-CHECK displays the default dialog for
opening files.
Saves the current parameter in a parameter file.
Save WAGO-I/O-CHECK displays the default dialog
for saving files.

Reads the current parameters of the selected


Read
module.

Writes the current parameters to the selected


Write
module.

Writes the current parameters to the selected


Factory Settings
module.

Help Opens the WAGO-I/O-CHECK online help.

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7.1.3 Navigation area


Module- and channel-specific settings, as well as calibration and scaling settings,
can be selected through the navigation bar on the left side of the
parameterization dialog window.

Figure 16: Navigation

Press one of the buttons to display the corresponding parameters.

Table 31: Navigation


Button Description

General settings for all channels of the I/O module.

Channel settings for channel 1.

Channel settings for channel 2.

Channel settings for channel 3.

Channel settings for channel 4.

Scaling settings for channel 1 … 4.

Calibration settings for channel 1 … 4.

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7.1.3.1 Common

Figure 17: Parameter „Common“

The following I/O parameters can be set through the menu Common:

Table 32: "General" Parameters


Selection Field Settings
Number format There are two ways the process image can be
represented on the fieldbus:
Two's complement*
Amount/sign
Siemens S5 format This can be used to fade in status indicators in the lowest
three bits.
On Bit 0 = Overrun
Bit 1 = Error
Bits 0 and 1 are set for wire breaks / overloads and
measurement over- and underranges (when the
corresponding channel diagnostics is set).
Bit 2 = Always 0
Off* No display of status indicators
Input filter frequency The input filter is used to suppress interfering mains
frequency signal components. The frequency depends on
the application location and can be set with module
granularity.
50 Hz* The mains frequency is 50 Hz (e.g., Europe).
60 Hz The mains frequency is 60 Hz (e.g., USA).
* Default setting

The settings are transmitted to the I/O module using the [Write] button.

Save settings!
Click the [Write] button to transmit any settings that have been made to the I/O
module!

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No Manufacturer Scaling in Siemens S5 Format!


If Siemens S5 format is switched on, the manufacturer scaling setting (see
Section “Scaling”) is not taken into account!

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7.1.3.2 Channel Settings

Figure 18: Parameter „Channel“

In the menus Channel 1 … 4 you can make channel granular settings:

Table 33: Parameter „Channel“


Selection Field Possible Settings
Signal type The measurement range can be set and the channel
switched on or off here.
Channel The channel is switched off. 0x7FFF is
deactivated delivered as process value.
0 … 10 V
± 10 V
± 200 mV
0 … 20 mA
4 … 20 mA*
3,6 … 21,0 mA (Namur NE 43)
± 20 mA
Input filter Whether the input filter frequency set for this channel in
the “General” menu should be suppressed can be set
with this parameter.
Off* Input filter is OFF.
On Input filter is ON.
Channel Diagnosis The diagnostics for one channel can be switched on or
off here.
Off Channel diagnostics is OFF.
On* Channel diagnostics is ON.
Diagnosis: Overload The overload diagnostics can be switched on or off
here.
On Overload diagnostics is OFF.
Off* Overload diagnostics is ON.
Diagnosis: Wire break The wire break diagnostics for one channel can be
switched on or off here.
On Wire break diagnostics is ON.

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Table 33: Parameter „Channel“
Selection Field Possible Settings
Off* Wire break diagnostics is OFF.
Diagnosis: Measuring The measurement overrange diagnostics can be
range overflow switched on or off here.
Off Measurement overrange diagnostics is
OFF.
On* Measurement overrange diagnostics is
ON.
Diagnosis: Measuring The measurement underrange diagnostics can be
range underflow switched on or off here.
Off Measurement underrange diagnostics is
OFF.
On* Measurement underrange diagnostics is
ON.
Diagnosis: Upper user The user limit overrange diagnostics can be switched
limit exeeded on or off here.
Off User limit overrange diagnostics is OFF.
On* User limit overrange diagnostics is ON.
Diagnosis: Lower user The user limit underrange diagnostics can be switched
limit undershot on or off here.
Off User limit underrange diagnostics is OFF.
On* User limit underrange diagnostics is ON.
Lower user limit 32767* The upper user limit value can be entered
in the entry field.
Upper user limit -32768* The lower user limit value can be entered
in the entry field.
*) Factory setting

Save settings!
Click the [Write] button to transmit any settings that have been made to the I/O
module!

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7.1.3.3 Scaling

The settings entered in the "Scaling" dialog window directly affect the process
value. Scaling is carried out for each channel and is saved permanently, i.e.
available after restarting the node.

Figure 19: Parameter “Scaling”

To select the process value for the respective channel, select the corresponding
tab [Channel 1] ... [Channel 4].

Table 34: “Scaling” Parameters


Selection/Control Field Possible Settings
Manufacturer scaling Can be switched on or off; the gain and offset values
cannot be changed.
User scaling When user scaling is switched on, the user can enter
values for offset and gain.
The register values can be represented and edited as
either decimals or hexadecimals. If the user scaling is
deactivated, the offset and gain values cannot be
changed.
Offset The offset value causes a zero offset of the
process value (shift along the Y axis). The
value entered must fall within the range −32768
to 32767.
Gain The gain value is used as a gain factor applied
to the process value.
The value entered must fall within the range
−2.0000 to 1.9999.
The resolution 1/16384 has already been taken
into account for the decimal entry.
Process value The process value can be constant or deliberately kept
changeable;
it can be represented as a fixed decimal value with unit
or as a hexadecimal to correspond with the
measurement range.

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Table 34: “Scaling” Parameters
Selection/Control Field Possible Settings
Show values in The hexadecimal representation can be switched on or
hexadecimal off.

Observe the Detailed information about User Scaling!


Detailed information about user scaling can be found in Section “Scaling
Measured Values”!

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2/4 Analogei ngangs klemme Analog 750- 464 ( Skali erung)

7.1.3.4 Calibration

The I/O module can be recalibrated to correct the effects of long-term drift or to
optimize accuracy in a thermally stable state. Calibration is dependent on the
signal type for current or voltage measurement previously set for the respective
channel.

The channel must be recalibrated if the signal type changes!


If switching between voltage and current measurement or from a disabled
channel to a voltage or current measurement, you must recalibrate the respective
channel when user calibration is enabled.

Before the Calibration, Please Note the Following Information!


• Use a low-noise, high-precision calibrator for the calibration. The calibrator
accuracy must be higher than that of the device to be calibrated by a factor
of ten.
• If there are any, disconnect all cables from the I/O module to the system.
• Use a separate 24 V power supply to supply the node.
• Use short, shielded cables to connect to the calibrator.
• Calibrate each channel separately.

Calibration for voltage measurement with “± 10 V” or „± 200 mV only,


calibration for current measurement with “± 20 mA” only!
Throughout the calibration, the signal type „0 … 10 V“ is automatically set to
signal type “±10 V”. Throughout the calibration, the signal types „0 … 20 mA“, „4
… 20 mA“ and „3,6 … 21 mA“ are automatically set to signal type “± 20 mA”. The
previously set signal type is saved and reset when calibration is exited or the
parameter dialog is ended. With the signal types „± 10 V“, „± 200 mV“ and „± 20
mA“ the settings remain unchanged!

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Figure 20: “Calibration” Parameters

Table 35: Calibration Parameters


Selection/Control Field Possible settings
User calibration When user calibration is switched on, the user can
enter values for offset and gain.
The values can be represented and edited as decimals
or hexadecimals. If the user calibration is deactivated,
the offset and gain values cannot be changed.
Offset The offset value causes a zero offset of the
process value (shift along the Y axis). The
value entered must fall within the range −32768
to 32767.
Gain The gain value is used as a gain factor applied
to the process value.
The value entered must fall within the range
−2.0000 to 1.9999.
The resolution 1/16384 has already been taken
into account for the decimal entry.
[Start Calibration] An automatic calibration is started by clicking the
button [Start Calibration]. A dialog prompts the user to
enter a reference voltage or a reference current. Based
on this voltage or current, correction values are
calculated as needed. These correction values are
permanently written into the I/O module after the
calibration. This process can be repeated any number
of times.
Process value The process value can be constant or deliberately kept
changeable; it can be represented as a fixed decimal
value with unit or as a hexadecimal to correspond with
the measurement range.
Show values in The hexadecimal representation can be switched on or
hexadecimal off.

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The calibration process is independent of the set signal type!


User calibration follows the same principle as the current and voltage
measurement. The content of the dialog windows differs accordingly!

1. To select the process value for the respective channel, select the
corresponding tab [Channel 1] ... [Channel 4].
2. Select the control field [User calibration].
3. Click the [Start Calibration] button.
4. Follow the instructions in the dialog windows that open:

Figure 21: Offset Correction

Figure 22: Gain Correction

5. If necessary, repeat the calibration for each channel.

For the gain correction, an arbitrary reference value within the measurement
range can be entered as a setpoint. Ideally, the value should be as close as
possible to the upper end of the range (about 9 V, 190 mV or 19 mA). Having the
process value set to 10 V, 200 mV or 20 mA by an extremely faulty calibration
should be avoided.

After the calibration, the process values will correspond to the reference values
over the entire range.

The measuring circuits can be calibrated independently in the same way.

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The I/O module can also be parameterized via PROFIBUS and PROFINET
device description (GSD file).

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7.2 Configuration and Parameterization via GSD File

Behavior after Overwriting with WAGO-I/O-CHECK!


If WAGO-I/O-CHECK is used to overwrite a parameterization made with the
GSD file, the I/O module operates with the WAGO-I/O-CHECK settings until the
750-333 and 750-833 Fieldbus Couplers/Controllers are restarted.
After restart, the I/O module is re-parameterized via PROFIBUS using the GSD
settings.

7.2.1 4AI U/I Diff/Galv Configuration


7.2.1.1 PROFIBUS DP Fieldbus Couplers/Controllers 750-333(/0xx-000),
750-833(/0xx-000)

When using the aforementioned PROFIBUS DP fieldbus devices, the process


image size is configured by selecting the corresponding GSD entry.

Table 36: PROFIBUS DP Configuration


GSD Entry PI-Length/[Byte] Data Type Inst.
Sub- I O
Module
Module
75x-471 4AI/U/I Diff/Galv 8 n/a INT16
4
75x-471 4AI/U/I Diff/Galv RA n/a 12 12 {UINT8, INT16}
PFC 75x-471 4AI/U/I Diff/Galv n/a n/a n/a n/a

7.2.1.2 PROFINET IO Fieldbus Couplers 750-375(/025-000), 750-377(/025-000)

When using the aforementioned PROFINET IO fieldbus couplers, the process


image size is configured by selecting the corresponding GSD entry.

Table 37: Configuration 750-375(/025-000) and 750-377(/025-000)


GSD Entry PI-Länge/[Byte] Data Type Inst.
Module Sub-Module I O
4AI, INT16[4] I 8 n/a INT16
75x-471 4AI, U/I 4AI, {UINT8, INT16}[4] 12 12 {UINT8, INT16} 4
I/O

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7.2.2 4AI U/I Diff/Galv Parameterization


Except for the user limit values, the GSD file can be used to provide the I/O
module on the PROFIBUS DP fieldbus device with all operating parameters.

Figure 23: Example of the PROFIBUS DP Fieldbus Couplers/Controllers Parameterization Dialog

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On the PROFINET IO 750 375(/025 000) and 750x377(/025 000) fieldbus
couplers, the user limits for the channels can also be set using the GSD file; if
they are fallen below or exceeded by the respective input value, a corresponding
process alarm is transmitted. Furthermore, the user scaling can also be activated
so the user scaling gain and offset values can be set.

Figure 24: Example of the Fieldbus Couplers/Controllers Parameterization Dialog 750-375(/025-


000) and 750-377(/025-000)

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7.2.2.1 All PROFIBUS DP and PROFINET IO Fieldbus Couplers/Controllers

The following assignment applies to the parameters of the I/O module when
using PROFIBUS DP and PROFINET IO fieldbus devices.

Table 38: Specific Module/Channel Parameters for 75x-471


GSD file WAGO-I/O-CHECK
Parameter Value Checkbox Value
Number format Twos Complement*) Number format Twos Complement*)
Sign magnitude Sign magnitude
Siemens disabled*) Siemens Off*)
S5 format activated S5 format On
Input filter frequency 50 Hz*) Input filter frequency 50 Hz*)
60 Hz 60 Hz
Signal type Channel x disabled Signal type Channel disabled
(x = 0…3) 0- 0 V 0-10 V
+/−10 V +/−10 V
0-20 mA 0-20 mA
4-20 mA*) 4-20 mA*)
3,6-21,0 mA 3,6 -21,0 mA
(Namur NE43) (Namur NE43)
+/−20 mA +/−20 mA
+/−200 mV +/−200 mV
Input filter disabled*) Input filter Off*)
Channel x
(x = 0…3) activated On
disabled*) Checkbox disabled*)
User scaling User scaling
activated Checkbox activated
Offset −32768 … 0*) … 32767 Offset −32768 … 0*) … 32767
−32768 … 16384*) … −2.0000 … 1.0000*) …
Gain Gain
32767 1.9999
*) Default setting
**) The resolution 1/16384 is already taken into account in WAGO-I/O-CHECK.

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7.2.2.2 PROFIBUS DP Fieldbus Couplers/Controllers 750-333(/0xx-000), 750-


833(/0xx-000)

The aforementioned fieldbus coupler/ controller allow channel-specific


parameterization of behavior at diagnosis.

Table 39: General Module/Channel Parameters


Parameter Value Explanation
Diagnosis The fieldbus coupler/controller signals a diagnosis, if
Channel x (x = 0…3) at least one channel of the I/O module reports the
following events:
- Measurement range overflow
- Measurement range underflow
- Overload
- Wire break
0 (disabled)*) Diagnostics reported by the I/O module do not lead to
the signaling of a diagnosis by the fieldbus
coupler/controller.
1 (enabled) Diagnostics reported by the I/O module lead to the
signaling of a diagnosis by the fieldbus
coupler/controller.
*) Default setting

7.2.2.3 PROFINET IO Fieldbus Couplers 750-375(/025-000), 750-377(/025-000)

The aforementioned fieldbus couplers allow channel-specific parameterization of


the behavior during diagnostics, as well as parameterization of the associated
user limit values.

Table 40: General Module/Channel Parameters


Parameters Value Explanation
Channel Diagnostics 0 (false)*) An error on the respective signal channel does
Channel x (x = 0…3) not lead to transmission of a diagnostic alarm
nor entry in the diagnostics database of the
station proxy.
1 (true) An error on the respective signal channel leads
to transmission of a diagnostic alarm. The
respective error leads to an entry in the
diagnostics database of the station proxy.
Diagnostics: 0 (false) A measurement underrange on the respective
Measurement signal channel does not lead to transmission of
Underrange a diagnostic alarm nor entry in the diagnostics
Channel x (x = 0…3) database of the station proxy.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated, a
measurement underrange leads to transmission
of a diagnostic alarm and entry in the
diagnostics database of the station proxy.

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Table 40: General Module/Channel Parameters
Parameters Value Explanation
Diagnostics: 0 (false) An overload on the respective signal channel
Overload does not lead to transmission of a diagnostic
Channel x (x = 0…3) alarm nor entry in the diagnostics database of
the station proxy.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated,
an overload leads to transmission of a
diagnostic alarm and entry in the diagnostics
database of the station proxy.
Diagnostics: 0 (false) An overrange on the respective signal channel
Measurement does not lead to transmission of a diagnostic
Underrange alarm nor entry in the diagnostics database of
Channel x (x = 0…3) the station proxy.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated,
an overrange leads to transmission of a
diagnostic alarm and entry in the diagnostics
database of the station proxy.
Diagnostics: 0 (false) A line break on the respective signal channel
Line break does not lead to transmission of a diagnostic
Channel x (x = 0…3) alarm nor to entry in the diagnostics database of
the station proxy.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated, a
line break leads to transmission of a diagnostic
alarm and entry in the diagnostics database of
the station proxy.
Process alarm: 0 (false) Falling below the lower user limit on the
Lower user limit value respective signal channel does not lead to
underrange transmission of a process alarm. Each lower
Channel x (x = 0…3) user limit is set in a different attribute.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated,
falling below the lower user limit leads to
transmission of a process alarm. No entry in the
diagnostics database of the station proxy is not
made. Each lower user limit is set in a different
attribute.
User-defined lower limit Based on the value range of the input signal, a
Channel x (x = 0…3) lower limit value of the input signal that can lead
to the abovementioned event of a process alarm
can be specified.
Process alarm: 0 (false) Exceeding the upper use limit on the respective
Upper user limit value signal channel does not lead to transmission of
exceeded a process alarm. Each upper user limit is set in
Channel x (x = 0…3) a different attribute.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated,
exceeding the upper user limit leads to
transmission of a process alarm. No entry in the
diagnostics database of the station proxy is not
made. Each upper user limit is set in a different
attribute.

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Table 40: General Module/Channel Parameters
Parameters Value Explanation
User-defined upper limit Based on the value range of the
Channel x (x = 0…3) input signal that can lead to the
abovementioned
event of a process alarm can be specified.
*) Default settings

</dg_

7.3 Scaling Measured Values


User scaling serves to adjust the process values. When user scaling is used, the
required accuracy of the process value resolution is changed, but not
fundamentally limited. User scaling is optional.

The values for “Gain” and “Offset” are required to perform user-defined scaling.
The scaling gain is the gain factor. The scaling offset is the offset on the y axis.
When these two values are input, a scaled process value is yielded as the result.
The following general scaling equation applies:

• y2 = y1 × (Gain / 16384) + Offset

The variables have the following meaning:

Table 41: Variable Legend – Scaling Measured Values


Variable Meaning/function
y2 Scaled process value
y1 Unscaled process value
Gain Scaling gain (gain factor)
Offset Scaling offset (offset)
16384 Resolution 1/16384

The y1 value (unscaled process value) serves as the input value for the user
scaling. With user scaling switched off, the y1 value is transferred unchanged to
y2.

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8 Diagnostics
8.1 I/O Module Behavior in the Event of an Error
The response of the I/O module if a diagnostic is present depends on the
configuration for wire break monitoring, overload monitoring,
underrange/overrange monitoring and upper/lower limiting value monitoring. You
can activate or deactivate these diagnostics separately in WAGO-I/O-CHECK
(see section “Startup” > … > “Parameterization with WAGO-I/O-CHECK”).
The I/O module only allows one error to be indicated. A dedicated bit in the status
byte is assigned to each error. The associated status bit is set if an error status is
detected. Certain errors cause multiple error statuses to occur. This is why error
statuses are given priority levels. In the event of several errors being present, the
error with the highest priority will always be displayed.

The following priority levels apply:

Table 42: Priority Levels of Diagnostic Functions


Priority level Diagnostics function
High Wire break
High Overload
Medium Underrange
Medium Overrange
Low Violation of user-defined lower limit (user underrange)
Low Violation of user-defined upper limit (user overrange)

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Table 43: Behavior in the Event of an I/O Module Error Dependent on the Configuration
Configuration
I/O module behavior
Wire break/ / Underrange/ I/O module behavior
for wire break/
overload overrange for range violation
overload
monitoring* monitoring
Process value is Process value is
saturated, saturated,
OFF OFF no change in statues no change in statues
byte, byte,
error LED off error LED off
Process value is Process value is
saturated, saturated,
(bit 0: Underrange or bit error bit (bit 0:
1: Overrange / Underrange or bit 1:
OFF ON
Overload) is set, Overrange) is set,
general error (bit 6: general error (bit 6:
General Error) is set, General Error) is set,
error LED ON error LED ON
Process value is Process value is
saturated, saturated,
error bit (bit 4: Overload no change in statues
ON OFF or bit 5: Wire break) is byte,
set, general error (bit 6: error LED off
General Error) is set,
error LED ON
Process value is Process value is
saturated, saturated,
error bit (bit 4: Overload error bit (bit 0:
or bit 5: Wire break) is Underrange or bit 1:
ON ON
set, general error (bit 6: Overrange) is set,
General Error) is set, general error (bit 6:
error LED ON General Error) is set,
error LED ON
*The monitoring must be activated separately or deactivated

The limiting values for detecting an underrange / overrange, a wire break or an


overload and the output process values are specified in the process image tables
(see section “Process Image”).

A general error signals a diagnosed error status. A general error is displayed if


one of the error statuses named in this section occur. If there are any of the
diagnostics for range violation, overload or wire break, the bit for general error is
always set.

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Note how long diagnostics are displayed!


A diagnosed error status is displayed at least 200 ms even if the detected error
status is no longer present in this period. If a higher-priority error status occurs in
this period, the higher-priority error status is displayed for 200 ms and the lower-
priority error status is lost.

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8.2 Firmware Update


You can update firmware on the Series 750 I/O Modules with the software
“WAGO I/O-Update 750.” The I/O modules can be updated via the service
interface or, for ETHERNET-based fieldbuses, via the fieldbus connection on the
fieldbus coupler/controller.

Observe the following information:

Do Not Switch Off the I/O Module!


Interrupting the update process can damage the I/O module.
Do not remove the I/O module during the update process. Do not interrupt the
power supply!

• Ensure that communication with the fieldbus coupler/controller is not


interrupted during the update process.
• Any PLC application running on the controller must be stopped before the
update process.
• Before an update via the service interface, disconnect the fieldbus cable
from the fieldbus coupler/controller.
• Do not close the software during the update.
• Only run the software from a local hard disk.

Additional Information from WAGO Support!


Additional information about the software “WAGO I/O-Update 750” is available
through WAGO Support.

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List of Figures
Figure 1: View ....................................................................................................21
Figure 2: Data Contacts .....................................................................................22
Figure 3: Power Jumper Contacts ......................................................................23
Figure 4: CAGE CLAMP® Connectors ................................................................25
Figure 5: Display Elements.................................................................................26
Figure 6: Schematic Diagram .............................................................................28
Figure 7: Circuit Diagram ...................................................................................28
Figure 8: Inserting I/O Module (Example) ...........................................................49
Figure 9: Snap the I/O Module into Place (Example) ..........................................49
Figure 10: Removing the I/O Module (Example) .................................................50
Figure 11: Connecting a Conductor to a CAGE CLAMP® ...................................51
Figure 12: Connection Example 750-471 ...........................................................52
Figure 13: WAGO-I/O-CHECK User Interface ....................................................54
Figure 14: Parameterization Dialog 750-471 ......................................................55
Figure 15: Toolbar ..............................................................................................56
Figure 16: Navigation .........................................................................................57
Figure 17: Parameter „Common“ ........................................................................58
Figure 18: Parameter „Channel“ .........................................................................60
Figure 19: Parameter “Scaling” ..........................................................................62
Figure 20: “Calibration” Parameters ...................................................................65
Figure 21: Offset Correction ...............................................................................66
Figure 22: Gain Correction .................................................................................66
Figure 23: Example of the PROFIBUS DP Fieldbus Couplers/Controllers
Parameterization Dialog ............................................................................69
Figure 24: Example of the Fieldbus Couplers/Controllers Parameterization
Dialog 750-375(/025-000) and 750-377(/025-000) ....................................70

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List of Tables
Table 1: Number Notation ..................................................................................10
Table 2: Font Conventions .................................................................................10
Table 3: Compatibility List 750-471 ....................................................................19
Table 4: Legend for Figure “View” ......................................................................21
Table 5: Legend for Figure “Power Jumper Contacts” ........................................23
Table 6: Legend for Figure “CAGE CLAMP® Connectors” ..................................25
Table 7: Legend for Figure “Display Elements“...................................................26
Table 8: Technical Data ‒ Device .......................................................................29
Table 9: Technical Data – Supply .......................................................................29
Table 10: Technical Data – Isolation ..................................................................29
Table 11: Technical Data ‒ Communication .......................................................29
Table 12: Technical Data ‒ Inputs ......................................................................30
Table 13: Technical Data – Field Wiring .............................................................30
Table 14: Technical Data – Power Jumper Contacts ..........................................30
Table 15: Technical Data – Data Contacts .........................................................30
Table 16: Technical Data – Climatic Environmental Conditions ..........................31
Table 17: Process Image – I/O module750-471 .................................................35
Table 18: Status byte CH1_S0 ...........................................................................36
Table 19: Process Data, Signal Types ...............................................................37
Table 20: Signal Types “0 … 10 V, 0 … 20 mA” and “4 … 20 mA” (Default).......38
Table 21: Signal Types “0 … 10 V, 0 … 20 mA” and “4 … 20 mA” with Status
Information in the Process Image ..............................................................39
Table 22: Signal Types “±10 V”, “±200 mV”, “±20 mA”, Two’s Complement .......40
Table 23: Signal Types “±10 V”, “±200 mV” “±20 mA”, Two’s Complement
with Status Information in the Process Image............................................41
Table 24: Signal Types “±10 V”, “±200 mV” “±20 mA”, Amount/sign format ........41
Table 25: Signal Types “±10 V”, “±200 mV” “±20 mA”, Amount/sign format
with Status Information in the Process Image............................................42
Table 26: Signal Type “Namur NE43”, Two’s Complement ................................43
Table 27: Signal Type “Namur NE43”, Two’s Complement with Status
Information in the Process Image ..............................................................44
Table 28: Signal Type “Namur NE43”, Amount/sign format ................................45
Table 29: Signal Type “Namur NE43”, Amount/sign format with Status
Information in the Process Image ..............................................................46
Table 30: Toolbar ...............................................................................................56
Table 31: Navigation ..........................................................................................57
Table 32: "General" Parameters .........................................................................58
Table 33: Parameter „Channel“ ..........................................................................60
Table 34: “Scaling” Parameters ..........................................................................62
Table 35: Calibration Parameters .......................................................................65
Table 36: PROFIBUS DP Configuration .............................................................68
Table 37: Configuration 750-375(/025-000) and 750-377(/025-000) ...................68
Table 38: Specific Module/Channel Parameters for 75x-471 ..............................71
Table 39: General Module/Channel Parameters.................................................72
Table 40: General Module/Channel Parameters.................................................72
Table 41: Variable Legend – Scaling Measured Values .....................................74
Table 42: Priority Levels of Diagnostic Functions ...............................................75

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Table 43: Behavior in the Event of an I/O Module Error Dependent on the
Configuration.............................................................................................76

Manual
Version 1.1.0
WAGO GmbH & Co. KG
Postfach 2880 • D - 32385 Minden
Hansastraße 27 • D - 32423 Minden
Phone: +49 571 887 – 0
Fax: +49 571 887 – 844169
E-Mail: [email protected]
Internet: www.wago.com

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