WAGO I/O System 750: Manual
WAGO I/O System 750: Manual
WAGO I/O System 750: Manual
750-471
4AI U/I Diff Galv
4-Channel Analog Input; for Voltage/Current
Version 1.1.0
2 WAGO I/O System 750
750-471 4AI U/I Diff Galv
Hansastraße 27
D-32423 Minden
E-Mail: [email protected]
Web: www.wago.com
Technical Support
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
Manual
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Table of Contents
1 Notes about this Documentation .............................................................5
1.1 Validity of this Documentation.................................................................5
1.2 Copyrights ..............................................................................................5
1.3 Copyright ................................................................................................7
1.4 Symbols .................................................................................................8
1.5 Number Notation ..................................................................................10
1.6 Font Conventions .................................................................................10
2 Important Notes ......................................................................................11
2.1 Legal Bases..........................................................................................11
2.1.1 Subject to Changes .......................................................................... 11
2.1.2 Personnel Qualifications .................................................................. 11
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions ..... 11
2.1.4 Technical Condition of Specified Devices......................................... 12
2.1.4.1 Disposal ......................................................................................12
2.1.4.1.1 Electrical and Electronic Equipment ........................................ 12
2.1.4.1.2 Packaging ...............................................................................13
2.2 Safety Advice (Precautions) ................................................................. 14
3 Device Description ..................................................................................18
3.1 View .....................................................................................................21
3.2 Connectors ...........................................................................................22
3.2.1 Data Contacts/Local Bus.................................................................. 22
3.2.2 Power Jumper Contacts/Field Supply .............................................. 23
3.2.3 CAGE CLAMP® Connectors ............................................................. 25
3.3 Display Elements ..................................................................................26
3.4 Schematic Diagram ..............................................................................28
3.5 Technical Data .....................................................................................29
3.5.1 Device Data .....................................................................................29
3.5.2 Supply ..............................................................................................29
3.5.3 Isolation ...........................................................................................29
3.5.4 Communication ................................................................................29
3.5.5 Inputs ...............................................................................................30
3.5.6 Connection Type ..............................................................................30
3.5.7 Climatic Environmental Conditions ................................................... 31
3.6 Approvals .............................................................................................32
3.7 Standards and Guidelines .................................................................... 33
4 Process Image.........................................................................................34
4.1 Overview ..............................................................................................34
4.2 Status bytes..........................................................................................36
4.3 Process Data ........................................................................................37
4.3.1 Overview of Sensor Types ............................................................... 37
4.3.1.1 Signal Types “0 … 10 V”, “0 … 20 mA” and “4 … 20 mA”
(Default) ......................................................................................38
4.3.1.2 Signal Types “±10 V”, “±200 mV” “±20 mA”, Two’s complement
(Default) ......................................................................................40
4.3.1.3 Signal Type “Namur NE43”.......................................................... 43
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5 Mounting..................................................................................................47
5.1 Mounting Sequence..............................................................................48
5.2 Inserting and Removing Devices .......................................................... 49
5.2.1 Inserting the I/O Module ................................................................... 49
5.2.2 Removing the I/O Module ................................................................ 50
6 Connect Devices .....................................................................................51
6.1 Connecting a Conductor to the CAGE CLAMP® ................................... 51
6.2 Connection Examples ........................................................................... 52
7 Commissioning .......................................................................................53
7.1 Parameterization with WAGO-I/O-CHECK............................................ 53
7.1.1 Parameterization Dialog ................................................................... 55
7.1.2 Toolbar on the Configuration Dialog ................................................. 56
7.1.3 Navigation area ................................................................................57
7.1.3.1 Common......................................................................................58
7.1.3.2 Channel Settings ......................................................................... 60
7.1.3.3 Scaling ........................................................................................62
7.1.3.4 Calibration ...................................................................................64
7.2 Configuration and Parameterization via GSD File ................................. 68
7.2.1 4AI U/I Diff/Galv Configuration ......................................................... 68
7.2.1.1 PROFIBUS DP Fieldbus Couplers/Controllers
750-333(/0xx-000), 750-833(/0xx-000) ....................................... 68
7.2.1.2 PROFINET IO Fieldbus Couplers 750-375(/025-000),
750-377(/025-000) ....................................................................... 68
7.2.2 4AI U/I Diff/Galv Parameterization.................................................... 69
7.2.2.1 All PROFIBUS DP and PROFINET IO Fieldbus
Couplers/Controllers .................................................................... 71
7.2.2.2 PROFIBUS DP Fieldbus Couplers/Controllers
750-333(/0xx-000), 750-833(/0xx-000) ........................................ 72
7.2.2.3 PROFINET IO Fieldbus Couplers 750-375(/025-000), 750-
377(/025-000) ..............................................................................72
7.3 Scaling Measured Values ..................................................................... 74
8 Diagnostics..............................................................................................75
8.1 I/O Module Behavior in the Event of an Error........................................ 75
8.2 Firmware Update ..................................................................................78
List of Figures ..................................................................................................79
List of Tables ....................................................................................................80
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The I/O module 750-471 shall only be installed and operated according to the
instructions in this manual and in the manual for the used fieldbus coupler or
controller.
1.2 Copyrights
Copyright (c) 2009 - 2015 ARM LIMITED. All rights reserved.
Redistribution and use in source and binary forms, with or without modification,
are permitted provided that the following conditions are met:
- Redistributions of source code must retain the above copyright notice, this
list of conditions and the following disclaimer.
- Redistributions in binary form must reproduce the above copyright notice,
this list of conditions and the following disclaimer in the documentation
and/or other materials provided with the distribution.
- Neither the name of ARM nor the names of its contributors may be used to
endorse or promote products derived from this software without specific
prior written permission.
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6 Notes about this Documentation WAGO I/O System 750
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CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT
NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES;
LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION)
HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN
CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR
OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE,
EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
Redistribution and use in source and binary forms, with or without modification,
are permitted, provided that the following conditions are met:
1. Redistribution of source code must retain the above copyright notice, this
2. Redistributions in binary form must reproduce the above copyright notice,
this list of conditions and the following disclaimer in the documentation
and/or other materials provided with the distribution.
3. Neither the name of STMicroelectronics nor the names of other contributors
to this software may be used to endorse or promote products derived from
this software without specific written permission.
4. This software, including modifications and/or derivative works of this
software, must execute solely and exclusively on microcontroller or
microprocessor devices manufactured by or for STMicroelectronics.
5. Redistribution and use of this software other than as permitted under this
license is void and will automatically terminate your rights under this
license.
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1.3 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO GmbH & Co. KG, Minden, Germany. Non-observance
will involve the right to assert damage claims.
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1.4 Symbols
Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
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Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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2 Important Notes
This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.
The devices fulfill the requirements of protection type IP20 and are designed for
use in dry interior spaces. There is protection against finger injury and solid
impurities ≥ 12.5 mm diameter is assured; protection against water damage is not
ensured.
The devices represent open-type devices. They may only be installed in
enclosures (tool-secured enclosures or operating rooms) which fulfil the listed
requirements specified in the safety instructions in chapter “Safety Advice
(Precautions)”. Use without additional protective measures in environments within
which dust, corrosive fumes, gases or ionized radiation can occur is considered
improper use.
Operating the WAGO I/O System 750 devices in home applications without
further measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant information in
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the section “Device Description” > “Standards and Guidelines” in the manual for
the used device.
Appropriate housing (per 2014/34/EU) is required when operating the WAGO I/O
System 750 in hazardous environments. Please observe the installation
regulations! Please note that a prototype test certificate must be obtained that
confirms the correct installation of the system in a housing or switch cabinet.
• Repairs,
• Changes to the hardware or software that are not described in the
operating instructions,
• Improper use of the components.
Further details are given in the contractual agreements. Please send your
request for modified and new hardware or software configurations directly to
WAGO GmbH & Co. KG.
2.1.4.1 Disposal
Electrical and electronic equipment contain materials and substances that can be
harmful to the environment and health. Electrical and electronic equipment must
be disposed of properly after use.
WEEE 2012/19/EU applies throughout Europe. Directives and laws may vary
nationally.
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Environmentally friendly disposal benefits health and protects
the environment from harmful substances in electrical and
electronic equipment.
• Observe national and local regulations for the disposal of electrical and
electronic equipment.
2.1.4.1.2 Packaging
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Do not exceed the maximum total current for I/O modules (5 VDC) via data
contacts!
The maximum permissible total current for internal system supply of the I/O
modules may not be exceeded. The permissible total current is specified in the
technical data of the head station and power supply. The data contacts for
internal system supply can be damaged and the permissible operating
temperature can be exceeded by higher values.
When configuring the system, do not exceed the permissible total current. If there
is a higher power requirement, you must use an additional supply to provide the
system voltage (5 VDC)!
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3 Device Description
The I/O Module 750-471 (4AI U/I Diff Galv) processes differential current and
voltage signals from the field:
• 0 … 10 V
• ±10 V
• ±200 mV
• 0 … 20 mA
• 3,6 … 21 mA NE43
• 4 … 20 mA
• ±20 mA
The I/O module has four electrically isolated input channels for differential
signals. The sensors are connected to the CAGE CLAMP® terminals +AI 1 and
−AI 1, +AI 2 and −AI 2, +AI 3 and −AI 3, +AI 4 and −AI 4.
The assignment of the connections is described in the “Connectors” section.
Connection examples are shown in section “Connect Devices” > … >
“Connection Example(s)”.
The input signal is electrically isolated and transmitted with a resolution of 16 bits.
The operational readiness and the trouble-free local bus communication of the
channels are indicated via a green function LED.
A red fault LED per channel indicates that the signal is outside the measuring
range and depending on the type of signal additionally an overload or a wire
break.
Details about the individual signal types are described in the “Process Image” >
“Process Data” section.
With consideration of the power jumper contacts, the individual modules can be
arranged in any combination when configuring the fieldbus node.
An arrangement in groups within the group of potentials is not necessary.
The 750-471 module can be used with the fieldbus couplers and controllers of
the WAGO I/O System 750 of the specified version or higher listed in the
“Compatibility list” table.
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Table 3: Compatibility List 750-471
Fieldbus Couplers/ Revision Status
Bus System Item No.
Controllers – Firmware
750-375 1
PROFINET Fieldbus coupler
750-377 1
Fieldbus coupler 750-333 20
PROFIBUS
Controller 750-833 19
750-341 9
750-342 18
Fieldbus coupler 750-352 10
750-362 2
750-363 3
750-823 3
750-841 21
750-842 19
750-843 3
750-852 10
750-871 9
ETHERNET 750-872 5
Controller 750-873 5
750-880 10
750-881 10
750-882 10
750-885 10
750-890 2
750-891 2
750-893 3
Applikationscontroller BA 750-884 10
Controller PFC100 750-810x 10
Controller PFC200 750-82xx 10
Fieldbus coupler 750-306 4L
DeviceNet ECO fieldbus coupler 750-346 11
Controller 750-806 11
750-337 21
Fieldbus coupler
750-338 21
750-347 12
CANopen ECO fieldbus coupler
750-348 12
750-837 17
Controller
750-838 17
750-315/300-000 1
Fieldbus coupler
750-316/300-000 1
Modbus ®
750-815/300-000 1
Controller
750-816/300-000 1
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Table 3: Compatibility List 750-471
Fieldbus Couplers/ Revision Status
Bus System Item No.
Controllers – Firmware
EtherCat Fieldbus coupler 750-354 3
CC-Link Fieldbus coupler 750-325 1
750-330 9
Fieldbus coupler
750-332 2
750-829 9
BACnet
750-830 9
Controller
750-831 9
750-832 2
750-849 9
KNX Controller
750-889 10
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3.1 View
Figure 1: View
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3.2 Connectors
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The I/O module 750-471 has 2 self-cleaning power jumper contacts that supply
and transmit power for the field side. The contacts on the left side of the I/O
module are designed as blade contacts and those on the right side as spring
contacts.
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Table 7: Legend for Figure “Display Elements“
Channel Designation LED State Function
Operational readiness and trouble-free
Green
local bus communication
Status AI 4 D No operational readiness or the local
Off bus communication is interrupted or
channel deactivated
4
Overrange/underrange of the
Red admissible measuring range, overload*)
Error AI 4 H or wire break**)
No error or diagnosis/channel
Off
deactivated
*) Applies only for the modes “0 … 20 mA“, “4 … 20 mA“, “±20 mA“ and “3.6 … 21 mA NE43“
**) Applies only for the modes “4 … 20 mA“ and “3.6 … 21 mA NE43“
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3.5.2 Supply
Table 9: Technical Data – Supply
Voltage supply Via system voltage local bus DC/DC
Current consumption (5 VDC system
voltage) typ. Approx. 100 mA
Voltage via power contacts typ. 24 VDC
3.5.3 Isolation
Table 10: Technical Data – Isolation
Isolation (peak value) between system and field
Isolation type Functional insulation
Proof voltage 1 kVDC for 2 s (production test)
Isolation (peak value) between analog inputs
Isolation type Functional insulation
Proof voltage 2 kVDC for 2 s (production test)
3.5.4 Communication
Table 11: Technical Data ‒ Communication
Internal bit width (local bus) 4 × 16 bits data
4-Channel operation 4 × 8 bits control/status (optional)
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3.5.5 Inputs
Table 12: Technical Data ‒ Inputs
Number of inputs 4 (electrically isolated)
Signal type Voltage and currents
Signal characteristics Differentially
Measuring range 0 … 20 mA; 4 … 20 mA
3.6 … 21 mA NE43; ± 20 mA
0 … 10 V; ± 10 V; ± 200 mV
Sensor connection 2-wire
Input impedance AI (U) > 100 kΩ
AI (I) < 120 Ω (typ. 113 Ω)
Resolution 16 bits (15 bits + sign)
Conversion time (4 channel) ≤ 10 ms (Filter disabled)
Exception: The measuring range "±200 mV" has
a conversion time of 10 s. It is therefore only
suitable for inert systems.
Conversion method Sigma Delta
Measurement deviation at 25°C ≤ ± 0.1 % of full scale value
≤ ± 0.3 % of full scale value (± 200 mV)
Temperature coefficient < ±0.01 %/K of full scale value
Input filter 50 Hz / 60 Hz / Filter off
Common mode voltage max. DC 31.2 V
Diagnostics • Measurement range underflow/overflow
• Wire break in mode 4 … 20 mA and 3.6
… 21 mA NE43
• Overload in mode 0 … 20 mA,
4 … 20 mA, ± 20 mA, 3.6 … 21 mA NE43
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3.6 Approvals
The following approvals have been granted to 750-471 I/O modules:
Conformity Marking
Hazardous
ANSI/ISA 12.12.01
Locations
The following ship approvals have been granted to 750-471 I/O modules:
DNV GL
[Temperature: B, Humidity: B, Vibration: B, EMC: B, Enclosure: A]
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UL Ordinary Locations
UL Standard for Safety – UL 61010-2-201
for Industrial Control Equipment
UL Hazardous Locations
STANDARD FOR SAFETY – UL 121201
Nonincendive Electrical Equipment for Use in Class I
and II, Division 2 and Class III, Divisions 1 and 2
Hazardous (Classified) Locations
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4 Process Image
The I/O module 750-471 provides 1 status byte (8 bits) and 1 data word (16 bits)
per channel.
The I/O module detects the following input current and voltage ranges with a
16-bit processing value resolution:
• 0 … 10 V
• −10 … +10 V
• −200 … +200 mV
• 0 … 20 mA
• 4 … 20 mA
• 3.6 … 21 mA
• +20 … −20 mA
4.1 Overview
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Table 17: Process Image – I/O module750-471
Process image
Input 1)
Output2)
Byte 0 Status byte CH1_S0 Byte 0 Control byte CH1_C0
Byte 1 Depending on status byte: Byte 1 Depending on control byte:
Process value CH1_D0 Reserved
Byte 2 Depending on statusbyte: Byte 2 Depending on control byte:
Process value CH1_D1 Reserved
Byte 3 Status byte CH2_S1 Byte 3 Control byte CH2_C1
Byte 4 Depending on status byte: Byte 4 Depending on control byte:
Process value CH2_D0 Reserviert
Byte 5 Depending on status byte: Byte 5 Depending on control byte:
Process value CH2_D1 Reserved
… … … …
Byte 9 Status byteCH4_S3 Byte 9 Control byte CH4_C3
Byte 10 Depending on status byte: Byte 10 Depending on control byte:
Process value CH4_D0 Reserved
Byte 11 Depending on status byte: Byte 11 Depending on control byte:
Process value CH4_D1 Reserved
1) CHx_Sx = Status byte x of channel x
CHx_D0 = Low byte for process of channel x
CHx_D1 = High byte for process of channel x
2) CHx_Cx = Control byte x of channel x
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The signal types “0 to 10 V,” “0 to 20 mA,” “4 to 20 mA” and types “±10 V,”
“±200 mV,” “±20 mA” are summarized in table form. Furthermore, a distinction is
made between whether or not the I/O module is configured with or without status
information.
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Only one signal type per channel can be set as operating mode via the
commissioning tool.
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Table 21: Signal Types “0 … 10 V, 0 … 20 mA” and “4 … 20 mA” with Status Information in the
Process Image
Measuring range Process value Status
Error
0… Binary byte
0 … 10 V 4 … 20 mA Hex. Dec. LED
20 mA Measuring value XFÜ1) hex.
n.a. < −22.0 < −14.0
0000.0000.0000.0 011 0x0003 3 0x50 on
Neg. sensor overload3)
n.a. n.a. < 1.0
0000.0000.0000.0 011 0x0003 3 0x60 on
Wire break3)
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4.3.1.2 Signal Types “±10 V”, “±200 mV” “±20 mA”, Two’s complement
(Default)
Only one signal type per channel can be set as operating mode via the
commissioning tool.
Table 22: Signal Types “±10 V”, “±200 mV”, “±20 mA”, Two’s Complement
Measuring range Process value Status Error
±10 V ±200 mV ±20 mA Binary Hex. Dec. byte hex. LED
n.a. n.a. < −22.0
1000.0000.0000.0000 0x8000 −32768 0x50 on
Neg. sensor overload2)
< −10.4 < −210.0 < −21.0
1000.0000.0000.0000 0x8000 −32768 0x41 on
Underrange1)
−10.0 −200.0 −20.0 1000.0000.0000.0000 0x8000 −32768 0x00 off
−6.0 −120.0 −12.0 1011.0011.0011.0011 0xB333 −19661 0x00 off
−2.0 −40.0 −4.0 1110.0110.0110.0110 0xE666 −6554 0x00 off
0.0 0.0 0.0 0000.0000.0000.0000 0x0000 0 0x00 off
2.0 40.0 4.0 0001.1001.1001.1001 0x1999 6553 0x00 off
6.0 120.0 12.0 0100.1100.1100.1100 0x4CCC 19660 0x00 off
10.0 200.0 20.0 0111.1111.1111.1111 0x7FFF 32767 0x00 off
Exceeding1)
0111.1111.1111.1111 0x7FFF 32767 0x42 on
> 10.4 > 210.0 > 21.0
Sensor overload2)
0111.1111.1111.1111 0x7FFF 32767 0x50 on
n.a. n.a. > 22.0
1) When underrange / overrange limit is ON
2) When wire break / overload diagnostics is ON
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Table 23: Signal Types “±10 V”, “±200 mV” “±20 mA”, Two’s Complement with Status Information in
the Process Image
Measuring range Process value Status
Error
Binary byte
±10 V ±200 mV ±20 mA Hex. Dec. LED
Measuring value XFÜ1) hex.
n.a. n.a. < −22.0
1000.0000.0000.0 011 0x8003 −32765 0x50 on
Neg. sensor overload3)
< −10.4 < −210.0 < −21.0
1000.0000.0000.0 011 0x8003 −32765 0x41 on
Underrange2)
−10.0 −200.0 −20.0 1000.0000.0000.0 000 0x8000 −32768 0x00 off
−6.0 −120.0 −12.0 1011.0011.0011.0 000 0xB330 −19664 0x00 off
−2.0 −40.0 −4.0 1110.0110.0110.0 000 0xE660 −6560 0x00 off
0.0 0.0 0.0 0000.0000.0000.0 000 0x0000 0 0x00 off
2.0 40.0 4.0 0001.1001.1001.1 000 0x1998 6552 0x00 off
6.0 120.0 12.0 0100.1100.1100.1 000 0x4CC8 19656 0x00 off
10.0 200.0 20.0 0111.1111.1111.1 000 0x7FF8 32760 0x00 off
Exceeding2)
0111.1111.1111.1 011 0x7FFB 32763 0x42 on
> 10.4 > 210.0 > 21.0
Sensor overload3)
0111.1111.1111.1 011 0x7FFB 32763 0x50 on
n.a. n.a. > 22.0
1) Status bits: X: not used, F= error, Ü= overrange
2) When underrange / overrange limit is ON
3) When wire break / overload diagnostics is ON
Table 24: Signal Types “±10 V”, “±200 mV” “±20 mA”, Amount/sign format
Measuring range Process value Status Error
±10 V ±200 mV ±20 mA Binary Hex. Dec. byte hex. LED
n.a. n.a. < −22.0
1111.1111.1111.1111 0xFFFF −32767 0x50 on
Neg. sensor overload2)
< −10.4 < −210.0 < −21.0
1111.1111.1111.1111 0xFFFF −32767 0x41 on
Unterschreitung1)
−10.0 −200.0 −20.0 1111.1111.1111.1111 0xFFFF −32767 0x00 off
−6.0 −120.0 −12.0 1100.1100.1100.1100 0xCCCC −19660 0x00 off
−2.0 −40.0 −4.0 1110.0110.0110.0110 0x9999 −6553 0x00 off
0.0 0.0 0.0 0000.0000.0000.0000 0x0000 0 0x00 off
2.0 40.0 4.0 0001.1001.1001.1001 0x1999 6553 0x00 off
6.0 120.0 12.0 0100.1100.1100.1100 0x4CCC 19660 0x00 off
10.0 200.0 20.0 0111.1111.1111.1111 0x7FFF 32767 0x00 off
Exceeding1)
0111.1111.1111.1111 0x7FFF 32767 0x42 on
> 10.4 > 210.0 > 21.0
Sensor overload2)
0111.1111.1111.1111 0x7FFF 32767 0x50 on
n.a. n.a. > 22.0
1) When underrange / overrange limit is ON
2) When wire break / overload diagnostics is ON
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Table 25: Signal Types “±10 V”, “±200 mV” “±20 mA”, Amount/sign format with Status Information in
the Process Image
Measuring range Process value Status
Error
Binary byte
± 10 V ± 200 mV ± 20 mA Hex. Dec. LED
Measuring value XFÜ1) hex.
n.a. n.a. < −22.0
1111.1111.1111.1 011 0xFFFB −32763 0x50 on
Neg. sensor overload3)
< −10.4 < −210.0 < −21.0
1111.1111.1111.1 011 0xFFFB −32763 0x41 on
Underrange2)
−10.0 −200.0 −20.0 1111.1111.1111.1 000 0xFFF8 −32760 0x00 off
−6.0 −120.0 −12.0 1100.1100.1100.1 000 0xCCC8 −19656 0x00 off
−2.0 −40.0 −4.0 1001.1001.1001.1 000 0x9998 −6552 0x00 off
0.0 0.0 0.0 0000.0000.0000.0 000 0x0000 0 0x00 off
2.0 40.0 4.0 0001.1001.1001.1 000 0x1998 6552 0x00 off
6.0 120.0 12.0 0100.1100.1100.1 000 0x4CC8 19656 0x00 off
10.0 200.0 20.0 0111.1111.1111.1 000 0x7FF8 32760 0x00 off
Exceeding2)
0111.1111.1111.1 011 0x7FFB 32763 0x42 on
> 10.4 > 210.0 > 21.0
Sensor overload3)
0111.1111.1111.1 011 0x7FFB 32763 0x50 on
n.a. n.a. > 22.0
1) Status bits: X: not used, F= error, Ü= overrange
2) When underrange / overrange limit is ON
3) When wire break / overload diagnostics is ON
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Table 27: Signal Type “Namur NE43”, Two’s Complement with Status Information in the Process
Image
Measuring range [mA] Process value
Status Error
Binary
Namur NE43 Hex. Dec. byte hex. LED
XFÜ1)
< −14.0 mA
1111.1110.0111.0 011 0xFE73 −397 0x50 on
Neg. sensor overload3)
< 1.0
1111.1110.0111.0 011 0xFE73 −397 0x60 on
Wire break3)
< 3.6
1111.1110.0111.0 011 0xFE73 −397 0x41 on
Underrange2)
3.8 1111.1110.0111.0 000 0xFE70 −400 0x00 off
4.0 0000.0000.0000.0 000 0x0000 0 0x00 off
5.6 0000.1100.0110.1 000 0x0C68 3176 0x00 off
7.2 0001.1000.1100.1 000 0x18C8 6344 0x00 off
8.8 0010.0101.0011.1 000 0x2538 9528 0x00 off
10.4 0011.0001.1010.0 000 0x31A0 12704 0x00 off
12.0 0011.1110.0000.1 000 0x3E08 15880 0x00 off
13.6 0100.1010.0111.1 000 0x4A78 19064 0x00 off
15.2 0101.0110.1110.0 000 0x56E0 22240 0x00 off
16.8 0110.0011.0100.1 000 0x6348 25416 0x00 off
18.4 0110.1111.1011.0 000 0x6FB0 28592 0x00 off
20.0 0111.1100.0001.1 000 0x7C18 31768 0x00 off
20.5 0111.1111.1111.1 000 0x7FF8 32760 0x00 off
Exceeding2)
0111.1111.1111.1 011 0x7FFB 32763 0x42 on
> 21.0
Sensor overload3)
0111.1111.1111.1 011 0x7FFB 32763 0x50 on
> 22.0
1) Status bits: X: not used, F= error, Ü= overrange
2) When underrange / overrange limit is ON
3) When wire break / overload diagnostics is ON
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Table 28: Signal Type “Namur NE43”, Amount/sign format
Measuring range [mA] Process value Statusbyte Error
Namur NE43 Binary Hex. Dec. hex. LED
< −14,0 mA
1000.0001.1000.1100 0x818C −397 0x50 on
Neg. sensor overload3)
< 1,0
Wire break or 1000.0001.1000.1100 0x818C −397 0x60 on
Overload2)
< 3,6
1000.0001.1000.1100 0x818C −397 0x41 on
Underrange1)
3,8 1000.0001.1000.1100 0x818C −397 0x00 off
4,0 0000.0000.0000.0000 0x0000 0 0x00 off
5,6 0000.1100.0110.1001 0x0C69 3177 0x00 off
7,2 0001.1000.1100.1010 0x18CA 6346 0x00 off
8,8 0010.0101.0011.1100 0x253C 9532 0x00 off
10,4 0011.0001.1010.0110 0x31A6 12710 0x00 off
12,0 0011.1110.0000.1111 0x3E0F 15887 0x00 off
13,6 0100.1010.0111.1000 0x4A78 19064 0x00 off
15,2 0101.0110.1110.0010 0x56E2 22242 0x00 off
16,8 0110.0011.0100.1011 0x634B 25419 0x00 off
18,4 0110.1111.1011.0100 0x6FB4 28596 0x00 off
20,0 0111.1100.0001.1110 0x7C1E 31774 0x00 off
20,5 0111.1111.1111.1111 0x7FFF 32767 0x00 off
Exceeding1)
0111.1111.1111.1111 0x7FFF 32767 0x42 on
> 21,0
Sensor overload2)
0111.1111.1111.1111 0x7FFF 32767 0x50 on
> 22,0
1) When underrange / overrange limit is ON
2) When wire break / overload diagnostics is ON
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Table 29: Signal Type “Namur NE43”, Amount/sign format with Status Information in the Process
Image
Measuring range [mA] Process value
Statusbyte Error
Binary
Namur NE43 Hex. Dec. hex. LED
XFÜ1)
< −14,0 mA
1000.0001.1000.1 011 0x818B −397 0x50 on
Neg. sensor overload3)
< 1,0
Wire break or 1000.0001.1000.1 011 0x818B −397 0x60 on
Overload3)
< 3,6
1000.0001.1000.1 011 0x818B −397 0x41 on
Underrange2)
3,8 1000.0001.1000.1 000 0x8188 −400 0x00 off
4,0 0000.0000.0000.0 000 0x0000 0 0x00 off
5,6 0000.1100.0110.1 000 0x0C68 3176 0x00 off
7,2 0001.1000.1100.1 000 0x18C8 6344 0x00 off
8,8 0010.0101.0011.1 000 0x2538 9528 0x00 off
10,4 0011.0001.1010.0 000 0x31A0 12704 0x00 off
12,0 0011.1110.0000.1 000 0x3E08 15880 0x00 off
13,6 0100.1010.0111.1 000 0x4A78 19064 0x00 off
15,2 0101.0110.1110.0 000 0x56E0 22240 0x00 off
16,8 0110.0011.0100.1 000 0x6348 25416 0x00 off
18,4 0110.1111.1011.0 000 0x6FB0 28592 0x00 off
20,0 0111.1100.0001.1 000 0x7C18 31768 0x00 off
20,5 0111.1111.1111.1 000 0x7FF8 32760 0x00 off
Exceeding2)
0111.1111.1111.1 011 0x7FFB 32763 0x42 on
> 21,0
Sensor overload3)
0111.1111.1111.1 011 0x7FFB 32763 0x50 on
> 22,0
1) Status bits: X: not used, F= error, Ü= overrange
2) When underrange / overrange limit is ON
3) When wire break / overload diagnostics is ON
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5 Mounting
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The reliable positioning and connection is made using a tongue and groove
system. Due to the automatic locking, the individual devices are securely seated
on the rail after installation.
Starting with the fieldbus coupler or controller, the I/O modules are mounted
adjacent to each other according to the project design. Errors in the design of the
node in terms of the potential groups (connection via the power contacts) are
recognized, as the I/O modules with power contacts (blade contacts) cannot be
linked to I/O modules with fewer power contacts.
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2. Press the I/O module into the assembly until the I/O module snaps into the
carrier rail.
3. Check that the I/O module is seated securely on the carrier rail and in the
assembly. The I/O module must not be inserted crooked or askew.
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Once the I/O module has snapped into place, the electrical connections for the
data contacts and power contacts (if any) to the head station or to the preceding
and, if applicable, following I/O module are established.
Electrical connections for data or power jumper contacts are disconnected when
removing the I/O module.
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6 Connect Devices
6.1 Connecting a Conductor to the CAGE CLAMP®
The WAGO CAGE CLAMP® connection is appropriate for solid, stranded and
finely stranded conductors.
If more than one conductor must be routed to one connection, these must be
connected in an up-circuit wiring assembly, for example using WAGO feed-
through terminals.
1. For opening the CAGE CLAMP® insert the actuating tool into the opening
above the connection.
3. For closing the CAGE CLAMP® simply remove the tool. The conductor is
now clamped firmly in place.
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7 Commissioning
7.1 Parameterization with WAGO-I/O-CHECK
The WAGO-I/O-CHECK software from WAGO Kontakttechnik GmbH & Co. KG
can be used to conveniently and completely configure and parameterize the I/O
module, including:
• Monitoring
You can obtain the WAGO-I/O-CHECK software on a CD under Item No. 759-
302. This CD contains all the application program files and an explanation. You
can find a description at the internet page at http://www.wago.com!
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After the node structure has been identified in WAGO-I/O-CHECK, it appears in
the overview area.
To open specific parameterization dialogs for the I/O module, proceed as follow:
2. Right-click to open the context menu and select the Settings menu item.
The configuration dialog appears, which forms the basis for the following
description.
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1 Title Bar with information about the position of the selected I/O module
3 Toolbar
4 Navigation bar
6 Status bar
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7.1.3.1 Common
The following I/O parameters can be set through the menu Common:
The settings are transmitted to the I/O module using the [Write] button.
Save settings!
Click the [Write] button to transmit any settings that have been made to the I/O
module!
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Table 33: Parameter „Channel“
Selection Field Possible Settings
Off* Wire break diagnostics is OFF.
Diagnosis: Measuring The measurement overrange diagnostics can be
range overflow switched on or off here.
Off Measurement overrange diagnostics is
OFF.
On* Measurement overrange diagnostics is
ON.
Diagnosis: Measuring The measurement underrange diagnostics can be
range underflow switched on or off here.
Off Measurement underrange diagnostics is
OFF.
On* Measurement underrange diagnostics is
ON.
Diagnosis: Upper user The user limit overrange diagnostics can be switched
limit exeeded on or off here.
Off User limit overrange diagnostics is OFF.
On* User limit overrange diagnostics is ON.
Diagnosis: Lower user The user limit underrange diagnostics can be switched
limit undershot on or off here.
Off User limit underrange diagnostics is OFF.
On* User limit underrange diagnostics is ON.
Lower user limit 32767* The upper user limit value can be entered
in the entry field.
Upper user limit -32768* The lower user limit value can be entered
in the entry field.
*) Factory setting
Save settings!
Click the [Write] button to transmit any settings that have been made to the I/O
module!
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7.1.3.3 Scaling
The settings entered in the "Scaling" dialog window directly affect the process
value. Scaling is carried out for each channel and is saved permanently, i.e.
available after restarting the node.
To select the process value for the respective channel, select the corresponding
tab [Channel 1] ... [Channel 4].
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Table 34: “Scaling” Parameters
Selection/Control Field Possible Settings
Show values in The hexadecimal representation can be switched on or
hexadecimal off.
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2/4 Analogei ngangs klemme Analog 750- 464 ( Skali erung)
7.1.3.4 Calibration
The I/O module can be recalibrated to correct the effects of long-term drift or to
optimize accuracy in a thermally stable state. Calibration is dependent on the
signal type for current or voltage measurement previously set for the respective
channel.
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1. To select the process value for the respective channel, select the
corresponding tab [Channel 1] ... [Channel 4].
2. Select the control field [User calibration].
3. Click the [Start Calibration] button.
4. Follow the instructions in the dialog windows that open:
For the gain correction, an arbitrary reference value within the measurement
range can be entered as a setpoint. Ideally, the value should be as close as
possible to the upper end of the range (about 9 V, 190 mV or 19 mA). Having the
process value set to 10 V, 200 mV or 20 mA by an extremely faulty calibration
should be avoided.
After the calibration, the process values will correspond to the reference values
over the entire range.
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The I/O module can also be parameterized via PROFIBUS and PROFINET
device description (GSD file).
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On the PROFINET IO 750 375(/025 000) and 750x377(/025 000) fieldbus
couplers, the user limits for the channels can also be set using the GSD file; if
they are fallen below or exceeded by the respective input value, a corresponding
process alarm is transmitted. Furthermore, the user scaling can also be activated
so the user scaling gain and offset values can be set.
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The following assignment applies to the parameters of the I/O module when
using PROFIBUS DP and PROFINET IO fieldbus devices.
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Table 40: General Module/Channel Parameters
Parameters Value Explanation
Diagnostics: 0 (false) An overload on the respective signal channel
Overload does not lead to transmission of a diagnostic
Channel x (x = 0…3) alarm nor entry in the diagnostics database of
the station proxy.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated,
an overload leads to transmission of a
diagnostic alarm and entry in the diagnostics
database of the station proxy.
Diagnostics: 0 (false) An overrange on the respective signal channel
Measurement does not lead to transmission of a diagnostic
Underrange alarm nor entry in the diagnostics database of
Channel x (x = 0…3) the station proxy.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated,
an overrange leads to transmission of a
diagnostic alarm and entry in the diagnostics
database of the station proxy.
Diagnostics: 0 (false) A line break on the respective signal channel
Line break does not lead to transmission of a diagnostic
Channel x (x = 0…3) alarm nor to entry in the diagnostics database of
the station proxy.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated, a
line break leads to transmission of a diagnostic
alarm and entry in the diagnostics database of
the station proxy.
Process alarm: 0 (false) Falling below the lower user limit on the
Lower user limit value respective signal channel does not lead to
underrange transmission of a process alarm. Each lower
Channel x (x = 0…3) user limit is set in a different attribute.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated,
falling below the lower user limit leads to
transmission of a process alarm. No entry in the
diagnostics database of the station proxy is not
made. Each lower user limit is set in a different
attribute.
User-defined lower limit Based on the value range of the input signal, a
Channel x (x = 0…3) lower limit value of the input signal that can lead
to the abovementioned event of a process alarm
can be specified.
Process alarm: 0 (false) Exceeding the upper use limit on the respective
Upper user limit value signal channel does not lead to transmission of
exceeded a process alarm. Each upper user limit is set in
Channel x (x = 0…3) a different attribute.
1 (true)*) Provided that the channel diagnostics of the
respective signal channel has been activated,
exceeding the upper user limit leads to
transmission of a process alarm. No entry in the
diagnostics database of the station proxy is not
made. Each upper user limit is set in a different
attribute.
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Table 40: General Module/Channel Parameters
Parameters Value Explanation
User-defined upper limit Based on the value range of the
Channel x (x = 0…3) input signal that can lead to the
abovementioned
event of a process alarm can be specified.
*) Default settings
</dg_
The values for “Gain” and “Offset” are required to perform user-defined scaling.
The scaling gain is the gain factor. The scaling offset is the offset on the y axis.
When these two values are input, a scaled process value is yielded as the result.
The following general scaling equation applies:
The y1 value (unscaled process value) serves as the input value for the user
scaling. With user scaling switched off, the y1 value is transferred unchanged to
y2.
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8 Diagnostics
8.1 I/O Module Behavior in the Event of an Error
The response of the I/O module if a diagnostic is present depends on the
configuration for wire break monitoring, overload monitoring,
underrange/overrange monitoring and upper/lower limiting value monitoring. You
can activate or deactivate these diagnostics separately in WAGO-I/O-CHECK
(see section “Startup” > … > “Parameterization with WAGO-I/O-CHECK”).
The I/O module only allows one error to be indicated. A dedicated bit in the status
byte is assigned to each error. The associated status bit is set if an error status is
detected. Certain errors cause multiple error statuses to occur. This is why error
statuses are given priority levels. In the event of several errors being present, the
error with the highest priority will always be displayed.
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Table 43: Behavior in the Event of an I/O Module Error Dependent on the Configuration
Configuration
I/O module behavior
Wire break/ / Underrange/ I/O module behavior
for wire break/
overload overrange for range violation
overload
monitoring* monitoring
Process value is Process value is
saturated, saturated,
OFF OFF no change in statues no change in statues
byte, byte,
error LED off error LED off
Process value is Process value is
saturated, saturated,
(bit 0: Underrange or bit error bit (bit 0:
1: Overrange / Underrange or bit 1:
OFF ON
Overload) is set, Overrange) is set,
general error (bit 6: general error (bit 6:
General Error) is set, General Error) is set,
error LED ON error LED ON
Process value is Process value is
saturated, saturated,
error bit (bit 4: Overload no change in statues
ON OFF or bit 5: Wire break) is byte,
set, general error (bit 6: error LED off
General Error) is set,
error LED ON
Process value is Process value is
saturated, saturated,
error bit (bit 4: Overload error bit (bit 0:
or bit 5: Wire break) is Underrange or bit 1:
ON ON
set, general error (bit 6: Overrange) is set,
General Error) is set, general error (bit 6:
error LED ON General Error) is set,
error LED ON
*The monitoring must be activated separately or deactivated
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List of Figures
Figure 1: View ....................................................................................................21
Figure 2: Data Contacts .....................................................................................22
Figure 3: Power Jumper Contacts ......................................................................23
Figure 4: CAGE CLAMP® Connectors ................................................................25
Figure 5: Display Elements.................................................................................26
Figure 6: Schematic Diagram .............................................................................28
Figure 7: Circuit Diagram ...................................................................................28
Figure 8: Inserting I/O Module (Example) ...........................................................49
Figure 9: Snap the I/O Module into Place (Example) ..........................................49
Figure 10: Removing the I/O Module (Example) .................................................50
Figure 11: Connecting a Conductor to a CAGE CLAMP® ...................................51
Figure 12: Connection Example 750-471 ...........................................................52
Figure 13: WAGO-I/O-CHECK User Interface ....................................................54
Figure 14: Parameterization Dialog 750-471 ......................................................55
Figure 15: Toolbar ..............................................................................................56
Figure 16: Navigation .........................................................................................57
Figure 17: Parameter „Common“ ........................................................................58
Figure 18: Parameter „Channel“ .........................................................................60
Figure 19: Parameter “Scaling” ..........................................................................62
Figure 20: “Calibration” Parameters ...................................................................65
Figure 21: Offset Correction ...............................................................................66
Figure 22: Gain Correction .................................................................................66
Figure 23: Example of the PROFIBUS DP Fieldbus Couplers/Controllers
Parameterization Dialog ............................................................................69
Figure 24: Example of the Fieldbus Couplers/Controllers Parameterization
Dialog 750-375(/025-000) and 750-377(/025-000) ....................................70
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List of Tables
Table 1: Number Notation ..................................................................................10
Table 2: Font Conventions .................................................................................10
Table 3: Compatibility List 750-471 ....................................................................19
Table 4: Legend for Figure “View” ......................................................................21
Table 5: Legend for Figure “Power Jumper Contacts” ........................................23
Table 6: Legend for Figure “CAGE CLAMP® Connectors” ..................................25
Table 7: Legend for Figure “Display Elements“...................................................26
Table 8: Technical Data ‒ Device .......................................................................29
Table 9: Technical Data – Supply .......................................................................29
Table 10: Technical Data – Isolation ..................................................................29
Table 11: Technical Data ‒ Communication .......................................................29
Table 12: Technical Data ‒ Inputs ......................................................................30
Table 13: Technical Data – Field Wiring .............................................................30
Table 14: Technical Data – Power Jumper Contacts ..........................................30
Table 15: Technical Data – Data Contacts .........................................................30
Table 16: Technical Data – Climatic Environmental Conditions ..........................31
Table 17: Process Image – I/O module750-471 .................................................35
Table 18: Status byte CH1_S0 ...........................................................................36
Table 19: Process Data, Signal Types ...............................................................37
Table 20: Signal Types “0 … 10 V, 0 … 20 mA” and “4 … 20 mA” (Default).......38
Table 21: Signal Types “0 … 10 V, 0 … 20 mA” and “4 … 20 mA” with Status
Information in the Process Image ..............................................................39
Table 22: Signal Types “±10 V”, “±200 mV”, “±20 mA”, Two’s Complement .......40
Table 23: Signal Types “±10 V”, “±200 mV” “±20 mA”, Two’s Complement
with Status Information in the Process Image............................................41
Table 24: Signal Types “±10 V”, “±200 mV” “±20 mA”, Amount/sign format ........41
Table 25: Signal Types “±10 V”, “±200 mV” “±20 mA”, Amount/sign format
with Status Information in the Process Image............................................42
Table 26: Signal Type “Namur NE43”, Two’s Complement ................................43
Table 27: Signal Type “Namur NE43”, Two’s Complement with Status
Information in the Process Image ..............................................................44
Table 28: Signal Type “Namur NE43”, Amount/sign format ................................45
Table 29: Signal Type “Namur NE43”, Amount/sign format with Status
Information in the Process Image ..............................................................46
Table 30: Toolbar ...............................................................................................56
Table 31: Navigation ..........................................................................................57
Table 32: "General" Parameters .........................................................................58
Table 33: Parameter „Channel“ ..........................................................................60
Table 34: “Scaling” Parameters ..........................................................................62
Table 35: Calibration Parameters .......................................................................65
Table 36: PROFIBUS DP Configuration .............................................................68
Table 37: Configuration 750-375(/025-000) and 750-377(/025-000) ...................68
Table 38: Specific Module/Channel Parameters for 75x-471 ..............................71
Table 39: General Module/Channel Parameters.................................................72
Table 40: General Module/Channel Parameters.................................................72
Table 41: Variable Legend – Scaling Measured Values .....................................74
Table 42: Priority Levels of Diagnostic Functions ...............................................75
Manual
Version 1.1.0
WAGO I/O System 750 List of Tables 81
750-471 4AI U/I Diff Galv
Table 43: Behavior in the Event of an I/O Module Error Dependent on the
Configuration.............................................................................................76
Manual
Version 1.1.0
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