AD2019A1 Weighing Controller: Operation Manual V6.5

AD2019A1 Weighing Controller
For: Ration Packing Scale

[1-Bucket Scale/1-Bag Scale/Loss-in-weight Scale]
Operation Manual V6.5
Suzhou Autoda Automation Equipment Co., Ltd.

Preface
Thank you very much for your purchase!
This manual covers safety precaution, technical specifications, user interfaces, installation&
connection, functions&operation and so on. In order to make the product running at its best, please read
this manual in advance, and reserve it for the future reading.
The technology update, function enhancement and quality improvement may lead to some differences
between this manual and the physical product, please understand.
Without our authorization, the contents of this manual are not allowed to be copied and reproduced.
Main Features:
 Suitable for Ration Packing Scale with optional modes 1-Bucket Scale, 1-Bag Scale and
Loss-in-weight Scale.
 EMC design with high anti-jamming capability, suitable for industrial environment.
 Cortex-A8 CPU with 600MHz Clock, 128M RAM and 128M Flash.
 7”/10.2” Ultralight and ultrathin TFT touch screen with embedded weighing/control module.
 Loadcell Interface
 Max. Connection Quantity: 16 Loadcells (350Ω).
 24-bit High-precision and high-speed ∑-△A/D conversion module with 1/1,000,000 internal
resolution and sampling frequency 800Hz.
 Special anti-vibration digital filtering algorithm for ensuring the weighing stability and
accuracy when there is strong vibration on the load receptor, and the rapid response capability
when the weight signal changes.
 I/O Interface
 9 Definable normally open switch inputs [DI] and 12/18 definable normally open transistor
switch outputs [DO].
 Optional ‘Bulk/Medium/Dribble Feed’ DOs for feeding control. Optional Continuous and
Jogging Dribble Feed Methods.
 2 Optional&definable analog signal AO[0~10V] for weight signal output or
‘Bulk/Medium/Dribble Feed’ control.
 Digital Communication Interface
 COM1[RS232]&COM2[RS485] for connecting Host IPC/PLC and LED Remote Display.
 COM[RS232] for connecting RS232 Serial Printer.
 USB1 for connecting USB mouse, downloading HMI software from U-disk and copying data
to U-disk.
 LAN: Optional Ethernet port.
 Software Function
 Manual Screen-locking/Screen-unlocking, Auto Screen-locking, Digital Setting&Calibration
and I/O Testing functions available.
 Zero Upon Power Up, Zero Auto-tracking, Manual/Auto Zero and Zero Calibration available.
 Load Calibration and Loss Calibration functions available.
 100 Recipes for packing control.
 Optional ‘Auto Correct Inflight’ function.
 Optional ‘Pause for Tolerance Alarm’ and ‘Auto Dribble Re-feed’ functions.
 Optional ‘Batch Target Control’ function [With Batch Count Target or Batch Weight Target
finished, the packing process will stop automatically].
 Optional ‘Flow Control’ function for 1-Bucket Scale.
 The Batch Records can be printed automatically.
 Historical Batch Records, Totalizing Reports and Recipes can be queried and printed.
 With the multitasking mode, the weighing&control process will not be interrupted by
parameter setting and the other operations.
1
Contents
1. SAFETY PRECAUTION...................................................................................................................5
2. TECHNICAL SPECIFICATIONS....................................................................................................6
3. USER INTERFACES......................................................................................................................... 8
3.1 USER LOGIN INTERFACE.........................................................................................................................8
3.2 MAIN USER INTERFACES........................................................................................................................ 9
3.3 BUTTON OPERATION.............................................................................................................................10
3.4 DATA DISPLAY & QUICK SETTING....................................................................................................... 11
3.5 ALARM SIGNS.......................................................................................................................................12

3.5.1 Alarm Messages.......................................................................................................................... 12
3.5.2 Prompt Messages........................................................................................................................ 13
3.5.3 Error Messages............................................................................................................................13
4. INSTALLATION&CONNECTION............................................................................................... 14
4.1 INSTALLATION...................................................................................................................................... 14
4.1.1 Outline Size................................................................................................................................. 14
4.1.2 Installation Angle........................................................................................................................ 14
4.1.3 Installation Mode........................................................................................................................ 15
4.2 TERMINAL.............................................................................................................................................16
4.2.1 Terminal Diagram........................................................................................................................16
4.2.2 Power Supply Terminal............................................................................................................... 16
4.2.3 Loadcell Terminal........................................................................................................................17
4.2.4 Digital Communication Terminal................................................................................................17
4.2.5 Analog&Switch Signal Terminal.................................................................................................18
4.3 DI/DO EX-FACTORY ASSIGNMENT.......................................................................................................19
4.4 TYPICAL APPLICATION: APP1 BUCKET SCALE..................................................................................... 21

4.4.1 System Diagram for APP1 1-Bucket Scale................................................................................. 21
4.4.2 DI/DO Connection for APP1 1-Bucket Scale............................................................................. 22
4.4.3 Working Timing Diagram of APP1 1-Bucket Scale....................................................................23
4.5 TYPICAL APPLICATION: APP2 BAG SCALE...........................................................................................24
2
4.5.1 System Diagram for APP2 1-Bag Scale......................................................................................24
4.5.2 DI/DO Connection for APP2 1-Bag Scale.................................................................................. 25
4.5.3 Working Timing Diagram of APP2 1-Bag Scale.........................................................................26
4.6 TYPICAL APPLICATION: APP3 LOSS-IN-WEIGHT SCALE........................................................................27

4.6.1 System Diagram for APP3 Loss-in-weight Scale....................................................................... 27
4.6.2 DI/DO Connection for APP3 Loss-in-weight Scale....................................................................28
4.6.3 Working Timing Diagram of APP3 Loss-in-weight Scale.......................................................... 29
5. OPERATION PROCEDURE..........................................................................................................30
6. FUNCTIONS&OPERATION......................................................................................................... 31
6.1 MAIN MENU INTERFACE...................................................................................................................... 31
6.2 MAIN MENU FUNCTION....................................................................................................................... 32
6.3 F1 SETTINGS.........................................................................................................................................33
6.3.1 Weighing Parameters...................................................................................................................33
6.3.2 Calibration Parameters................................................................................................................ 35
6.3.3 Setpoint Parameters.....................................................................................................................36
6.3.4 Working Mode Parameters..........................................................................................................38
6.3.5 Timer Parameters........................................................................................................................ 43
6.3.6 Communication Parameters........................................................................................................ 50
6.3.7 Display Parameters......................................................................................................................51
6.4 F2 CALIBRATION.................................................................................................................................. 52
6.4.1 Static Calibration.........................................................................................................................52
6.4.2 Loss Calibration for Bucket Scale...............................................................................................53
6.4.3 Loss Calibration for Loss-in-weight Scale..................................................................................55
6.5 F9 I/O ASSIGNMENT.............................................................................................................................57

6.5.1 DO Assignment........................................................................................................................... 57
6.5.2 DI Assignment.............................................................................................................................59
6.5.3 AO Assignment........................................................................................................................... 61
6.6 EXTERNAL DEVICES CONTROL............................................................................................................. 62

6.6.1 Automatic Bagging Machine Control......................................................................................... 62
6.6.2 Label Printer Control...................................................................................................................62
6.6.3 Variable-frequence Governor Control.........................................................................................62
3
6.6.4 Dumping Gate Control for Bucket Scale.................................................................................... 63
6.6.5 Gas Filling Machine Control.......................................................................................................63
6.6.6 Bag-beater Control...................................................................................................................... 63
6.6.7 Bag-shaker Control Mode 1 for Tons Packing Scale.................................................................. 64
6.6.8 Bag-shaker Control Mode 2........................................................................................................ 64
6.6.9 Bag Sewing Machine Control..................................................................................................... 64
6.6.10 Material Supplying for 1-Bucket&Bag Scale........................................................................... 65
6.6.10.1 Supply Materials into Feeding Bin with High&Low Material Levels.......................... 65
6.6.10.2 Supply Materials into Feeding Bin with Low Material Level.......................................66
6.6.10.3 Supply Materials into Feeding Bin with High Material Level...................................... 67
6.6.11 Material Supplying for Loss-in-weight Scale........................................................................... 68
6.6.12 Flow Control for 1-Bucket Scale.............................................................................................. 69
APPENDIX A. PRINT FORMATS..................................................................................................... 70
APPENDIX B. REGISTER TABLE OF HOST-SLAVE MODBUS[ASCII/RTU].........................71
APPENDIX C. DATA FRAME FORMAT OF CONTINUOUS SENDING [ASCII]................... 75
4
1. Safety Precaution
 Lithium Battery Installation

A Lithium battery should be equipped in the product. If it is not allowed to be transported
together with the product because of embargo, please make a purchase according to the
model offered by us and install it by yourself.
 Application environment
Make sure that this product works under the environment where is accord with the technical
specifications.
Do not open the shell before power-off.
 Controller Protection
The product, as a low-voltage equipment, should be kept away from the high-voltage
equipments.
 Scale Frame Protection
For avoiding bodily injury from electric shock accident and separating the loadcells from
strong interference, the scale frame should be grounded directly with the ground resistance
being less than 4Ω.
 Cable Laying
Weighing signal, analog signal and communication signal cables should be laid in pipes, and
do not lay them together with power cables.
 Power Supply
The power supply of the controller should be separated from the power supply of the driving
devices.
Please make sure that the inputted voltage is correct before power-on.
 Environmental Protection
Before the Lithium battery equipped in the product being discarded, please insulate its
positive or negative pole, do not put it into fire.
While being discarded as worthless, the product should be processed lawfully as leady
industrial waste for environment protection.
 Other Notes
The installation, wiring and maintenance should be operated by the engineers with the
relevant professional knowledge and safety operation ability.
Although being not described in this manual, the relevant safety operating procedures and
standards should be followed.
5
2. Technical Specifications
 Executing Standards
 PRC GB/T 7724-2008《National Standard for Electronic Weighing Meter》.
 PRC JJG 649-2016《National Verification Regulation for Digital Weighing Indicators (Weighing
Indicators)》.
 OMIL R76-1: 2006《Non-automatic Weighing Instruments》International Recommendation.
 Accuracy Grade:○Ⅲ.
 Number of Verification Scale Interval: n=3000.
 Structure&Configuration
 7”/10.2” Ultralight and ultrathin TFT touch screen with embedded weighing/control module.
 Cortex-A8 CPU with 600MHz Clock, 128M RAM and 128M Flash.
 Display&Operation
 16-bit Color screen with 800×480[7”] or 1024×600[10.2”] pixel and LED backlight.
 Graphic user interface and touch operation.
 Weight Display Range: -99,999~+999,999.
 Scale Capacity: Setting Range 1~999,999.
 Scale Division: Optional 1, 2, 5, 10, 20, 50.
 Display Resolution: 1/100,000.
 Weight Unit: Optional g, kg, t, lb[pound], oz[ounce], UserSet.
 Decimal Point Position: Optional 0, 0.0, 0.00, 0.000.
 Loadcell Interface
 Connection Quantity: 16 Loadcells (350Ω).
 Excitation Voltage/Max. Current: DC5V, 250mA.
 Signal Input Range: 0~12.5mV.
 Output Sensitivity of Loadcell: 1.0~2.5mV/V.
 24-bit ∑-△ADC with internal resolution 1/1,000,000.
 Sampling Frequency: 800Hz.
 Special Anti-vibration Digital Filtering Algorithm for precise weighing, stable display and rapid
response.
 Zero Drift: ±0.1μV/℃ RTI (Relative to Input).
 Gain Drift: ±5ppm/℃.
 Non-linearity: 0.005%FS.
 Switch&Analog Signal Interface

 9 Definable Normally Open Switch Inputs [DI].
 12/18 Definable Normally Open Transistor Switch Outputs [DO]: DC24V, 500mA.
 2 Optional&definable Analog Signal Outputs [AO]: 0~10V/Max.50mA, Non-linearity: 0.05%FS.
6
 Digital Communication Interface
 COM1[RS232]&COM2[RS485] for connecting Host IPC/PLC and LED Remote Display.
 COM[RS232] for connecting RS232 Serial Printer with Baud Rate ‘9600bps’, Parity Check ‘None’, 8
Data Bits and 1 Stop Bit.
 USB1 for connecting USB mouse, downloading HMI software from U-disk and copying data to
U-disk.
 LAN: Optional Ethernet port.
 Report Print
 The Batch Records can be printed automatically.
 Historical Batch Records, Totalizing Reports and Recipes can be queried and printed.
 Operating Specification
 Operating Voltage: DC24V±20%.
 Max. Power Consumption: 10W.
 7”[B] Touch Screen
 Outline Size: 226.5×163×56mm [W×H×D].
 Window Size: 153.6×86.64mm [W×H].
 Box Body Size: 213×150mm [W×H].
 Panel Cut-out Size: 215×152mm [W×H].
 Weight: Approx. 0.72kg.
 7”[S] Touch Screen
 Outline Size: 202.5×149×56mm [W×H×D].
 Box Body Size: 190×136mm [W×H].
 10.2” Touch Screen
 Outline Size: 274×193×56mm [W×H×D].
 Box Body Size: 259×178 [W×H].
 Protection Level of Front Panel: IP65.
 Operating Temperature: -25℃ to +45℃.
 Storage Temperature: -30℃ to +60℃.
 Relative Humidity: Max. 85%RH.
Note: Unconfigured AO, DO13-18 and LAN for the product 7”[S]
7
3. User Interfaces
3.1 User Login Interface
Name Operation Note
User Login.
Exfactory Passwords:
 Operator: None. Operation ‘Main Menu / F5 User / Password / PSW
【Login】
 Technician: -1. Set’ for Modifying Password.
 Engineer: 0.
 Administrator: 1.
 Operator: User with lowest authorization.

After password inputted, the matching  Technician: User with lower authorization.
【User Name】
User Name will be displayed.  Engineer: User with higher authorization.
 Administrator: User with highest authorization.
Operation ‘Main Menu / F5 User / Password / Login

【Operate】 Enter ‘Main User Interface’.
[Logoff]’ for Re-login and Logoff.
8
3.2 Main User Interfaces
1-Bucket Scale & 1-Bag Scale:
Loss-in-weight Scale:
9
3.3 Button Operation
Name Operation State Indicator Authorization

Green: Auto state.
【Auto】 Auto / Manual [Emergency Stop] switch.
Grey: Manual state.
Green: Running state.
【Start】 Start.
Grey: Stop state.
【Re-run】 Clear Alarm & Recover Running.
Normal Stop [Last Batch].
【Stop】 Flashing Red.
Stop after the present batch finished.
【E-Stop】 Emergency Stop.
Report Print:
 [ Auto Print]: Print Batch Records.
【Print】
 [Total]: Print Totalizing Report.
 [Recipe]: Print Working Recipe.
Screen-locking: Locking/unlocking the operating Operator
Flashing Red: Locked.
【Lock】 buttons of main user interface.
Grey: Unlocked.
Auto Screen-locking: Refer to parameter [901].
【User】 User Login.
【Zero】 Manual Zero [No Power-down Protection]. Flashing green.
Green: Bag-clamping state.
【Bag】 Bag-clamp/release Request.
Grey: Bag-releasing state.
【Bulk】 Manual Start/Stop Bulk Feed.
【Med】 Manual Start/Stop Medium Feed.
Green: Working state.
【Drip】 Manual Start/Stop Dribble Feed.
【Dump】 Manual Start/Stop Dumping.
Manual Start/Stop Supplying Materials into
【Mat.】 Flashing green.
Feeding Bin.
【Menu】 Enter Main Menu.
Alarm Query / Clear Alarm.
【Alarm】 ‘Auto/Pause’ state: Recover Running after alarms Red: Alarm state.
cleared. Technician
Clear Screen: Clear the display values of Feeding
【Clear】 Weight, Totalized Weight, Batch Count and Cycle
Speed.
Refer to parameter [907] ‘User Operation Style’ [0: Dialogbox; 1: Hotkey].
10
3.4 Data Display & Quick Setting
Name Description Authorization

Biggest Digits Real-time Weight [Weight Unit].
[HI] Weight Upper Limit Alarm [Bucket Scale / Bag Scale].
[MAT_HI] Material Level High Limit Alarm [Bucket Scale / Bag Scale].
[MAT_LO] Material Level Low Limit Alarm [Bucket Scale / Bag Scale].
[GROSS] Material Gross Weight in Weighing Bucket [Loss-in-weight Scale].
[HI] Gross Weight Upper Limit Alarm [Loss-in-weight Scale].
[LO] Gross Weight Lower Limit Alarm [Loss-in-weight Scale].
[Cycles] Batch Count.
[Final] Final Feeding Weight.
[▲]/[HI] Up Tolerance Alarm.
[▼]/[LO] Low Tolerance Alarm.
[TOTAL] Totalized Weight’s Display Unit Change. Operator
[Date&Time] Date&Time.
[RUN] Auto Running state.

[PAUSE] Pause state.
[P_SW] DI switch ‘Dumping Gate Closed in Place’ turned on.
[ZERO] Weight ≤ Non-load Zero Range.
[STAB] Weight is stable.
[FED] Feeding Ended.
[OVLD] Overload Alarm.
[FIN] Batch Target Finished.
[LABEL]/[GAS]/ In the process of ‘Label on Bag’ / ‘Fill Gas into Bag’ / Bag-sewing /
[SEW]/[CUT] Thread-cutting.
‘Working Recipe No.’ Setting. Technician

[Recipe] Recipe Parameters Setting.
Engineer
Flow Parameters Setting.
[Target] ‘Target Weight’ Setting. Technician
[Bulk] Bulk Lead Weight.
[Med] Medium Lead Weight.
Dribble Inflight Weight.
[Inflight]  ‘Auto Inflight’: ‘Auto Correct Inflight’ function is open.
 ‘Free Inflight’: ‘Auto Correct Inflight’ function is closed.
1-Bucket Scale / 1-Bag Scale / Loss-in-weight Scale.

[Mode] Engineer
Refer to Parameter [300] ‘Application Mode’.
[Mat. Au-supply DI] ‘Material Auto-supply Permission’ DI turns ON/OFF.
[Cycle Set] Batch Count Target.
[Total Set]] Batch Weight Target.
[cpm] Cycle Speed [Cycles/min].
11
3.5 Alarm Signs
3.5.1 Alarm Messages
Message Alarm Cause Solution

Weight Upper Limit Weight ≥ Upper Limit. Refer to parameter [205] ‘Weight Upper Limit’.
Up Tolerance Alarm. Refer to parameter [200] ‘Up Tolerance Limit’
Tolerance Alarm
Low Tolerance Alarm. and [201] ‘Low Tolerance Limit’.
Refer to parameter [310] ‘Pause for Tolerance
Alarm’.
It’s allowed to do ‘Manual Dribble Re-feed’ for
For Tolerance Alarm.
Low Tolerance Alarm.
Pause Alarm Press DI button ‘Start / Clear Alarm’ to recover
running.
For Dumping Gate Close Timeout.
After fault handling, press DI button ‘Start / Clear
For Dumping Gate Open Timeout.
Alarm’ to recover running.
For Auto-feed Timeout Alarm.
Refer to parameter [412] ‘T10 Auto-feed
Auto-feed Timeout Auto Feeding Time≥T10.
Timeout’.
Bucket Scale:
Auto Dump
Auto Dumping Time≥T11. Refer to parameter [413] ‘T11 Auto Dump/
/Bag-Release
Bag Scale: Bag-release Timeout’.
Timeout
Auto Bag-Releasing Time≥T11.
Material-supply Refer to parameter [414] ‘T12 Manual/Auto
Material Supplying Time≥T12.
Timeout Material-supply Timeout’.
Check if the set value of T6 is too small.
Check if the installation position and signal
Refer to parameter [407] ‘T6 connection of the position switch ‘Dumping Gate
Dumping Gate Open
Dumping Gate Open Timeout’. Opened in Place’ are correct and if the position
Timeout
Refer to ‘6.5 F9 I/O Assignment’. switch is damaged.
Check if the driving device of dumping gate
is damaged.
Check if the set value of T8a is too small.
Check if the installation position and signal
Refer to parameter [409] ‘T8a connection of the position switch ‘Dumping Gate
Dumping Gate Close
Dumping Gate Close Timeout’. Closed in Place’ are correct and if the position
Timeout
Refer to ‘6.5 F9 I/O Assignment’. switch is damaged.
Check if the driving device of dumping gate is
damaged.
12
3.5.2 Prompt Messages
Alarm or Stop for ‘Batch Target Refer to parameter [203] ‘Batch Count Target’,
Batch Target
Finished’ or ‘Batch Weight Target [204] ‘Batch Weight Target’ and [301] ‘Batch
Finished
Finished’. Target Control’.
It’s in the packing process of the last The message will disappear after the present batch
Last Batch
batch. finished.
Refer to parameter [123] ‘Manual/Auto Zero

Zero Invalid Over ‘Manual/Auto Zero Limit’.
Limit’.
3.5.3 Error Messages
RAM Fault The chip RAM is damaged. Replace the chip RAM.
EEPROM Fault The chip EEPROM is damaged. Replace the chip EEPROM.
Parameter Error The chip EEPROM is damaged. Replace the chip EEPROM.
Weighing Signal Weighing signal reversed or not

Connect the loadcell correctly.
Error connected.
ADC Fault The chip ADC is damaged. Replace the ADC module.
1. Check if the loadcell is connected.

Weighing signal exceeds A/D
Over ADC Range 2. Check if the capacity of loadcell is too small.
conversion range.
3. Check if the loading weight is too big.
1. Check if the set value of parameter [102] ‘Scale

Capacity’ is reasonable.
Weight > (Scale Capacity + 9 ×
Overload Alarm 2. Check if the loadcell is connected.
Scale Division).
3. Check if the capacity of loadcell is too small.
4. Check if the loading weight is too big.
Internal Data-bus
Please contact manufacturer.
Fault
13
4. Installation&Connection
4.1 Installation
4.1.1 Outline Size
7”[B] 7”[B]
56
Outline Size Panel Cut-out Size
Outline Size Front Panel Size Box Body Size Panel Cut-out Size
Product
W×H×D[mm] W×H[mm] W×H [mm] W1×H1[mm]
7”[B] 226.5×163×56 226.5×163 213×150 215×152
7”[S] 202.5×149×56 202.5×149 190×136 192×138
10.2” 274×193×40 274×193 259×178 261×180
4.1.2 Installation Angle
The installation angle should be in the range of 0~30°.
14
4.1.3 Installation Mode
Before installation the front end of the screw should be flat with the edge of the hook.
15
4.2 Terminal
4.2.1 Terminal Diagram
13 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1
P 4+ 4- E+ E- 2+ 2- P 3+ 3- E+ E- S+ S- A+ B- G Rx Tx W 18 17 16 15 14 13
NC LOADCELL COM2 COM1 DO
24V DC
LAN
＋－
1
2
Note: No AO, DO13-18 and
USB1
LAN for the product 7”[S]
COM
USB2
AO DI DO
1+ 2+ G 1 2 3 4 5 6 7 8 9 V- 1 2 3 4 5 6 7 8 9 10 11 12 V+
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14
4.2.2 Power Supply Terminal
No. Pin Description

DC24V DC24V[±20%] Power Input Port
1 － DC Input -.
2 + DC Input +.
For separating the controller from the interference of the driving devices, the DC24V power supply of the
controller should not be shared by the DI/DO.
16
4.2.3 Loadcell Terminal
No. Pin Description
LOADCELL Loadcell Port
1 S- Weighing Signal [mV] Input -.
2 S+ Weighing Signal [mV] Input +.
3 E- Excitation Voltage -.
4 E+ Excitation Voltage + [DC5V].
5 Unused.
6 Unused.
7 P Shield Ground.
8~14 Unused.
4.2.4 Digital Communication Terminal
No. Pin Description
7 W Special for manufacturer.
COM1 RS232 Digital Communication Port [Definable]
8 Tx Transmit Data [TXD].
9 Rx Receive Data [RXD].
COM1 Signal Ground [GND].

10 G
COM2 Shield Ground [GND].
COM2 RS485 Digital Communication Port [Definable]
11 B- Data -.
12 A+ Data +.
COM RS232 Serial Printer Port [DB9]
2 RXD Receive Data.
3 TXD Transmit Data.
5 GND Signal Ground.
USB1 USB Data Copying Port / HMI Software Download Port / Mouse Port
17
4.2.5 Analog&Switch Signal Terminal
Name Pin Description

AO 0~10V Analog Output Port [Definable]
1 AO1+ AO1 Output +.
2 AO2+ Unused.
3 G AO Output -.
DI Switch Signal Input Port [Valid with high-level input voltage 24V]
4 DI1 Switch Signal Input 1.
Name Pin Description

DO Transistor Switch Signal Output Port [Valid with high-level output voltage 24V]
1 V- DC24V Input -.
2 DO1 Normally Open Contact Output 1.
14 V+ DC24V Input +.
Contact Capacity of Transistor Switch: DC24V, 500mA.
18
4.3 DI/DO Ex-factory Assignment
DI [Valid with high-level input voltage 24V]

No. Pin Signal Name Description
Auto/Manual.
AUTO
4 DI1 ON: Auto state.
[*]
OFF: Manual state / Emergency Stop.
Start.
‘Auto/Stop’ state: Start.
5 DI2 START In ‘Auto/Running’ process: Clear Alarm.
‘Auto/Pause’ state: Clear Alarm & Recover Running.
OFF→ON→OFF.
Bag-clamp/release Request.
6 DI3 BAG_I
OFF→ON→OFF.
Bucket Scale: Manual Dump.
DUMP_I
7 DI4 Valid at Manual state.
[*]
ON: Manual Dump; OFF: Stop.
Clear Alarm.
8 DI5 CLA
OFF→ON→OFF.
Normal Stop [Last Batch].
STOP OFF→ON→OFF: Stop automatically after the packing
process of the present batch ended.
Manual Dribble Re-feed.
9 DI6
Valid at Manual state and Pause state with Low Tolerance
SP3_I
Alarm.
[*]
ON: Start Dribble Feed.
OFF: Stop Dribble Feed.
Material Auto-supply Permission.
SPLY_P
ON: Allowed; OFF: Unallowed.
10 DI7
ZERO Manual Zero.
[*] OFF→ON→OFF.
Feeding Bin Material Level High Limit.
11 DI8 FH_HI
[Only used for Bucket Scale & Bag Scale]
Feeding Bin Material Level Low Limit.
12 DI9 FH_LO
[Only used for Bucket Scale & Bag Scale]
[*]: If need this DI function, the user can define it.
19
DO [Transistor, Valid with high-level output voltage 24V]
No. Pin Signal Name Description
1 V- V- DC24V Input -.
2 DO1 SP1 Bulk Feed.
3 DO2 SP2 Medium Feed.
4 DO3 SP3 Dribble Feed.
Clamp/Release Bag.
5 DO4 BAG
ON: Clamp Packing Bag. OFF: Release Packing Bag.
Bucket Scale: Dump.
6 DO5 DUMP
ON: Open Dumping Gate. OFF: Close Dumping Gate.
Alarm/Pause.
ON: Up/Low Tolerance Alarm.
ON: Weight Upper Limit Alarm.
7 DO6 ALARM
ON: Auto-feed / Auto-dump / Auto Bag-release Timeout
Alarm.
Pulse [ON: 1s; OFF: 1s]: Pause State.
8 DO7
9 DO8
10 DO9
11 DO10
12 DO11 HI Weight Upper Limit Alarm.
13 DO12 LO Weight Lower Limit Alarm.
14 V+ V+ DC24V Input +.
Material Supplying Gate Control.

ON: Supply Materials into Feeding Bin from Material Silo.
1 DO13 SUPPLY
Refer to parameter [414] ‘T12 Manual/Auto Material-supply
Timeout’.
2 DO14 BAT_END Batch Target Finished.
Bag-shake.
3 DO15 SHAKE
Refer to parameter [319]~[326].
4 DO16 FD_END Feeding Ended.
5 DO17 FEEDING Feeding State.
6 DO18
Note: All of the DI/DO/AO functions can be defined. Refer to ‘6.5 F9 I/O Assignment’.
20
4.4 Typical Application: APP1 Bucket Scale
4.4.1 System Diagram for APP1 1-Bucket Scale
Material Silo
Material Supplying Gate
Weighing Controller
Material Level High/Low Limit Switch
Feeding Bin
Bulk Feeding Gate

Medium Feeding Gate
Dribble Feeding Gate
Loadcell
Summing Box
Control Box
Weighing Bucket
Dumping Gate
Buffer/Guide Bucket Buffer Bucket with Dumping Gate

Guide Bucket without Dumping Gate
Bagholder Bag-clamping/releasing Input Switch
Parameter [300] ‘Application Mode’= ‘0: APP1 1-Bucket Scale’.
21
4.4.2 DI/DO Connection for APP1 1-Bucket Scale
Auto/Manual AUTO DI1 Selector Switch
START DI2 Push Button
Bag-clamp/release Request BAG_I DI3 Travel switch or Pedal Switch
Manual Dump DUMP_I DI4 Push Button
Clear Alarm CLA DI5 Push Button
Normal Stop [Last Batch] STOP DI6 Push Button
Material Auto-supply Permit SPLY_P DI7 Selector Switch
Material Level High Limit FH_HI DI8 Material Level Switch
Material Level Low Limit FH_LO DI9
－
DC24V Input - V- V-
Bulk Feed SP1 DO1
Medium Feed SP2 DO2
Dribble Feed SP3 DO3
Clamp/Release Bag BAG DO4
Dump DUMP DO5
Alarm/Pause ALARM DO6 DC24V

DO7 Power
DO8
DO9
DO10
Weight Upper Limit Alarm HI DO11
DO12
+
DC24V Input + V+ V+
Material Supplying Gate Control SUPPLY DO13

Batch Target Finished BAT_END DO14
Bag-shake SHAKE DO15
Feeding Ended FD_END DO16
Feeding State FEEDING DO17
DO18
22
4.4.3 Working Timing Diagram of APP1 1-Bucket Scale
Weight
T1: Delay After Clamping Bag Up Tolerance
Target Weight T2: Delay to Cycle Zero
Target - Inflight T3: T3 Delay to Auto-feed Low Tolerance
T4: Feeding Check Delay
Target - Medium Lead
T5: Inflight Check Delay
T6: Dumping Gate Open Timeout
T7: Delay to Close Dumping Gate
T8a: Dumping Gate Close Timeout
Target - Bulk Lead
T8b: Delay to Release Bag
Non-load Zero Range
Auto/Manual AUTO Time

ON: Auto State
START
Auto Zero [Optional]
T2
T3
Bulk Feed SP1
Medium Feed SP2
Dribble Feed SP3
T4
T5
Tolerance ALARM
Feeding Ended FD_END
T6
Dump DUMP
T7
T8a
Bag-clamp Request BAG_I
T1
T8b
Clamp Bag BAG ON: Clamp Bag
23
4.5 Typical Application: APP2 Bag Scale
4.5.1 System Diagram for APP2 1-Bag Scale
Material Silo
Weighing Controller
Material Level High/Low Limit Switch
Feeding Bin
Bulk Feeding Gate

Medium Feeding Gate
Loadcell
Summing Box
Guide Bucket Control Box
Bagholder
Bag-clamping/releasing Input Switch
Parameter [300] ‘Application Mode’= ‘1: APP2 1-Bag Scale’.
24
4.5.2 DI/DO Connection for APP2 1-Bag Scale
DI4
DI6
－
DC24V Input - V- V-
Bulk Feed SP1 DO1
Medium Feed SP2 DO2
DO5

DO7 Power
DO8
DO9
DO10
DO12
+
DC24V Input + V+ V+

DO18
25
4.5.3 Working Timing Diagram of APP2 1-Bag Scale
Weight
T1: Delay After Clamping Bag Up Tolerance
Target Weight T2: Delay to Cycle Zero
Target - Inflight T3: T3 Delay to Auto-feed Low Tolerance
Target - Medium Lead T5: Inflight Check Delay
Target - Bulk Lead
Non-load Zero Range
Time
Auto/Manual AUTO
ON: Auto State
START
Para. [327] = Manual Bag-release

T1
Auto Zero [Optional]

T2
T3
Bulk Feed SP1
Medium Feed SP2
Dribble Feed SP3
T4
T5
Tolerance ALARM
26
4.6 Typical Application: APP3 Loss-in-weight Scale
4.6.1 System Diagram for APP3 Loss-in-weight Scale
Material Silo
Weighing Controller
Summing Box
Loadcell
Weighing Bucket
[Feeding Bin]
Bulk Feeding Gate

Medium Feeding Gate
Guide Bucket Control Box
Bagholder
Bag-clamping/releasing Input Switch
Parameter [300] ‘Application Mode’= ‘2: APP3 Loss-in-weight Scale’.
27
4.6.2 DI/DO Connection for APP3 Loss-in-weight Scale
DI4
Normal Stop [Last Batch] STOP DI6 Push Button
－
DC24V Input - V- V-
Bulk Feed SP1 DO1
Medium Feed SP2 DO2
DO5

DO7 Power
DO8
DO9
DO10
Weight Upper Lower Alarm LO DO12

+
DC24V Input + V+ V+

DO18
28
4.6.3 Working Timing Diagram of APP3 Loss-in-weight Scale
Weight Bulk Feeding Point = Basis Weight – (Target – Bulk Lead)

New Basis Weight
Medium Feeding Point = Basis Weight – (Target – Medium Lead)
Weight Upper Limit Dribble Feeding Point = Basis Weight – (Target –Dribble Inflight)
Initial Basis Weight Target Point = Basis Weight – Target Weight
T1: Delay After Clamping Bag

T2: Delay to Cycle Zero
Bulk Feeding Point T14: Material-supply Check Delay
T15: Delay to Get Supplying Weight
Medium Feeding Point

Weight Lower Limit
Dribble Feeding Point Up Tolerance
Target Point
Low Tolerance
Time
Auto/Manual AUTO
ON: Auto State
START
Para. [327] = Manual Bag-releasing

T1
Bulk Feed SP1
Medium Feed SP2
Dribble Feed SP3
T4
T5
Tolerance ALARM
Auto-supply SUPPLY
T14
T15
29
5. Operation Procedure
Connection & Power on
Scale Setting
Zero Calibration
Load Calibration
[Loss Calibration]
Zero Auto-tracking Limit &

Manual/Auto Zero Limit Setting
Working Mode Setting

Timer Setting
Recipe Setting
Other Settings
Working Process Control
30
6. Functions&Operation
6.1 Main Menu Interface
31
6.2 Main Menu Function
Main Menu Second Menu Description Authorization

Scale Scale parameters setting.
Calibration Calibration parameters setting.
Setpoint Setpoint parameters setting.
F1 Settings Mode Working mode parameters setting. Engineer
Timer Timer parameters setting.
Comm. Communication parameters setting.
Display Main user interface parameters setting.
Zero Calibration without loading on the scale to correct Zero
Value.
1 Static Cal.
F2 Load Calibration with loading standard weights on the scale
Calibration to correct Span Coefficient.
Loss Calibration to correct Span Coefficient according to the
2 Loss Cal.
weight of the materials dumped from the weighing bucket.
Technician
Real-time Real-time Data Query.
Historical Batch Records Query / USB Copy [Excel Format]
Batch Rec.
/ Delete.
F3 Statistics
Hour Rec. Hour Records Query / USB Copy [Excel Format] / Delete.
Run Time Bulk/Medium/Dribble Feeding Time of the Last Batch.
Alarm Query Alarm Query / Clear Alarm.
F4 Recipe Recipe management. Engineer
Login/Password Set/Logoff. Exfactory Passwords:
Password Operator: None; Technician: -1. Technician
F5 User Engineer: 0; Administrator: 1.
Fac. Code Factory Code.
Factory
Fac. Inf. Factory Information.
F6 Timer Date&time Setting. Engineer
Part-Default Reset partial parameters to default values.
All-Default Reset all parameters to default values.
F7 Default
Para. Backup Parameter Backup.
Para. Recover Parameter Recover.
Reliability I/O Reliability Test. Administrator
F8 I/O Test
AO Adjust AO Zero/Full Adjustment and AO Linearity Test.
DO Assign DO Function Assignment.
F9 I/O
DI Assign DI Function Assignment.
Assignment
AO Assign AO Function Assignment.
Operate Return to main user interface. Technician
32
6.3 F1 Settings
6.3.1 Weighing Parameters
No. Sign Range Default Description REG
Weight Unit
100 Weight Unit 0~5 2 0: UserSet; 1: g; 2: kg; 3: t 40101
4: lb[pound]; 5: oz[ounce]
Decimal Point Position

0: 0
Decimal Point
101 0~3 2 1: 0.0 40103
Position
2: 0.00
3: 0.000
Scale Capacity
Max. allowed loading weight of the load
102 Scale Capacity 1~999999 10000 receptor. 40105
Scale Capacity≤Total Capacity of Loadcells –
Self-weight of Load Receptor.
Scale Division
103 Scale Division 1~50 1 40107
0: 1; 1: 2; 2: 5; 3: 10; 4: 20; 5: 50
-20000~ 0 Zero Value

104 Zero Value 40109
+999999 [*] Only for query.
0.0001~ 1.0000 Span Coefficient

105 Span Coefficient 40111
999.9999 [*] Only for query.
106 Unused 0 0 Unused 40113
107 Unused 0 0 Unused 40115
Stability Range [d: Division]

Weight Variance per [109] ‘Stability Time’
108 Stability Range 0~99 0 40117
being within [108] ‘Stability Range’ means
‘Weight is stable’.
109 Stability Time 0.1~9.9 1.0 Stability Time [s] 40119
[*]: ‘Part-Default’ operation has no effect on the parameter.
33
Bulk&Medium Bulk&Medium Anti-vibration Filter1
110 Anti-vibration 0~9 3 Filter1 is used for setpoint control of Bulk Feed 40121
Filter1 & Medium Feed.
Dribble Dribble Anti-vibration Filter2
111 Anti-vibration 0~9 7 Filter2 is used for setpoint control of Dribble 40123
Filter2 Feed and stable weight display.
Set Value Cutoff Frequency
0 None
1 11.2Hz
2 8.0Hz
3 5.6Hz
Demand: Filter2≥Filter1+ 2 4 4.0Hz
5 2.8Hz
6 2.0Hz
7 1.4Hz
8 1.0Hz
9 0.7Hz
Weight Display Smooth Filter3
Weight Display The bigger set value of Filter3 will make the
112 1~80 80 40125
Smooth Filter3 real-time weight more stable with slower
response speed.
34
6.3.2 Calibration Parameters

Zero Auto-tracking Permission
0: OFF
Zero 1: ON [Only after weight being stable and
120 Auto-tracking 0~1 0 the zero variation in ‘Zero Auto-tracking Time’ 40151
Permission is within the range of ‘Zero Auto-tracking
Limit’, the result of Zero Auto-tracking will be
valid]
Zero
121 Auto-tracking 0.1~9.9 1.0 Zero Auto-tracking Time [s] 40153
Time
Zero
122 Auto-tracking 0.1~50.0 1.0 Zero Auto-tracking Limit [d: Division] 40155
Limit
Manual/Auto Zero Limit
Only when the weight variation caused by Zero
Manual/Auto Value changing is within this range, Manual
123 0~50000 50 40157
Zero Limit Zero and Auto Zero will be valid.
Suggestion: Set value ≤ (Scale Capacity ×
4%).
Zero Display Limit
When the absolute value of weight is within this
Zero Display range, the real-time weight will return to zero.
124 0~99 5 40159
Limit Please preset it to zero for metrological
certification in order that the minimum
division value can be displayed.
Zero Upon Power Up
Zero Upon Power
125 0~1 0 0: OFF 40161
Up
1: ON [without Power-down Protection]
Power Up Zero
126 0~1800 30 Power Up Zero Time [s] 40163
Time
Power Up Zero Limit
Power Up Zero
127 0~50000 50 Suggestion: Set value ≤ (Scale Capacity × 40165
Limit
20%).
35
6.3.3 Setpoint Parameters

Up Tolerance Limit
Up Tolerance = Final Feeding Weight – Target
Up Tolerance Weight.
200 0~60000 5 40209
Limit If ‘Up Tolerance > Set Value’, the DO switch
‘Up Tolerance Alarm’ will turn on
automatically.
Low Tolerance Limit
Low Tolerance = Target Weight – Final Feeding
Low Tolerance Weight.
201 0~60000 5 40211
Limit If ‘Low Tolerance > Set Value’, the DO switch
‘Low Tolerance Alarm’ will turn on
automatically.
Non-load Zero Range
Bucket Scale:
Set value = 0: In the auto-dumping process, the
condition ‘Weight≤Non-load Zero Range’ will
be ignored.
Set value > 0: In the auto-dumping process,
‘Weight≤Non-load Zero Range’ will be used as
the judging condition that the materials in the
weighing bucket have been dumped completely.
Bag Scale:
Set value = 0: In the process of auto-releasing
Non-load Zero
202 0~60000 200 bag, the condition ‘Weight ≤ Non-load Zero 40213
Range
Range’ will be ignored.
Set value > 0: In the process of auto-releasing
bag, ‘Weight≤Non-load Zero Range’ is used as
the judging condition that the finished bag has
separated from the bagholder.
In the process of auto-feeding, once ‘Weight≤
Non-load Zero Range’, the auto-feeding process
of will ended immediately, although the feeding
weight the present batch has not reached to its
Target Weight.
36
Batch Count Target
Set value = 0: No judging ‘Batch Count Target
Batch Count Finished’.
203 0~60000 0 40215
Target Set value > 0: After Batch Count reached to this
set value, the controller will display prompt
message.
Batch Weight Target
Set value = 0: No judging ‘Batch Weight Target
Batch Weight Finished’.
204 0~999999 0 40217
Target Set value > 0: After Totalized Weight reached to
this set value, the controller will display prompt
message.
Weight Upper Limit
Bucket Scale & Bag Scale:
Set value = 0: No judging ‘Weight Upper
Limit’.
Set value > 0: If ‘Weight ≥ Upper Limit’, the
controller will display alarm message.
When ‘Weight ≥ Upper Limit’, the DO
Weight Upper
205 0~999999 10000 switch ‘Weight Upper Limit Alarm’ will turn on 40219
Limit
automatically.
If ‘Weight ≥ Upper Limit’ in the process of
‘Supplying Materials into Feeding Bin’, the DO
switch ‘Material Supplying’ will turn off
automatically to stop supplying.
Stop state: when ‘Weight < Upper Limit’, it’s
allowed to supply materials into the feeding bin
manually.
Weight Lower Limit
Only used for Loss-in-weight Scale.
When ‘Weight ≤ Lower Limit’, the DO
switch ‘Weight Lower Limit Alarm’ will turn on
Weight Lower
206 0~999999 0 automatically. 40221
Limit
Auto running state: when ‘Weight ≤ Lower
Limit’, the DO switch ‘Material Supplying’ will
turn on automatically to enter the process of
‘Auto-Supplying Materials into Feeding Bin’.
37
6.3.4 Working Mode Parameters

Application Mode
0: APP1 1-Bucket Scale
Application 0
300 0~3 1: APP2 1-Bag Scale 40301
Mode [*]
2: APP3 Loss-in-weight Scale
3: APP4 Loss[Ship/Truck Load]
Batch Target Control
0: OFF
Batch Target
301 0~1 0 1: ON [With Batch Count Target finished or 40303
Control
Batch Weight Target finished, the packing process
will stop automatically]
Cycles to Auto Zero
Only used for Bucket Scale & Bag Scale.
Set value=0: No doing ‘Auto Zero’.
Set value > 0: To the first two batches after ‘Start’
Cycles to Auto
302 0~99 10 signal inputted, the controller will do ‘Auto Zero’ 40305
Zero
[without power-down protection] before feeding;
then to the next batches, only after Batch Count
reached to this set value, the controller will do
‘Auto Zero’ before feeding.
Weight to E-stop Conveyor
Only used for Bag Scale.
Set value = 0: No following function.
Weight to E-stop Set value > 0: In the process of conveying the
303 0 0 40307
Conveyor finished bag, if the real-time weight value exceeds
this set value, it means that the finished bag is still
hanging on the bag holder, then the conveyor will
stop immediately automatically.
Feeding’s Start Sequence
Feed Start 0: Together[Bulk+Med+Dribble]
304 0~2 0 40309
Sequence 1: In Order[Bulk→Med→Dribble]
2: SoftStart[Med→Bulk→Dribble]
Dribble Feed Method
Dribble Feed 0: Continuous
305 0~1 0 40311
Method 1: Jogging [DO outputs ON/OFF; AO outputs
0V/‘Dribble Feed AO Control Voltage’]
t1 Dribble Jog 0.03
306 0.50 t1 Dribble Jog ON Time [s] 40313
ON Time ~9.99
[*]: ‘Part-Default’ operation has no effect on the parameter.
38
t2 Dribble Jog 0.03
307 0.50 t2 Dribble Jog OFF Time [s] 40315
OFF Time ~9.99
Auto Dribble Re-feed for Inflight
0: OFF
1: ON [If the auto-feeding process stops
abnormally because of heavy impact on the
Auto Dribble
weighing bucket, and ‘Feeding Weight < (Target
308 Re-feed for 0~1 0 40317
Weight －Inflight)’, the DO switch ‘Dribble Feed’
Inflight
will turn on again automatically for re-feeding.
When ‘Feeding Weight ≥ (Target Weight －
Inflight)’, the DO switch ‘Dribble Feed’ will turn
off automatically to stop re-feeding]
t3 Auto Dribble Re-feeding Time for Low
Tolerance [s]
Set value = 0: No Auto Re-feeding.
Set value > 0: After the processes of auto-feeding
and ‘Auto Dribble Re-feed for Inflight’ stopped, if
t3 Dribble ‘Feeding Weight < (Target Weight － Low
0.00
309 Re-feed for Low 0.00 Tolerance Limit)’, the process of ‘Auto Dribble 40319
~5.00
Tolerance Re-feed for Low Tolerance’ with t3 as the
re-feeding time per time will start automatically,
once ‘Feeding Weight ≥ (Target Weight － Low
Tolerance Limit)’ or the re-feeding times reached to
10, the re-feeding process will stop immediately.
Empirical value: t3 = 0.10~0.20s.
Pause for Tolerance Alarm
0: OFF
1: ON [The controller will display alarm
message in Pause state. In Pause state with Low
Pause for
310 0~1 0 Tolerance Alarm, it’s allowed to do ‘Manual 40321
Tolerance Alarm
Dribble Re-feed’, when ‘Feeding Weight ≥ (Target
Weight － Low Tolerance Limit)’, the re-feeding
process will stop automatically, and then press the
DI button ‘Start/Clear Alarm’ to recover running]
Auto Correct Inflight
Auto Correct
311 0~1 0 0: OFF 40323
Inflight
1: ON
Cycles to Correct Inflight N
Cycles to Correct
312 1~99 3 After Tolerance Alarm Count reached to N, Inflight 40325
Inflight
Weight will be corrected automatically.
39
Inflight Correction Limit
Inflight If the absolute value of Tolerance exceeds this
313 1~60000 50 40327
Correction Limit range, it will not be used for the calculation of
Inflight Correction Value.
Inflight Correction Ratio [%]
0: 25%; 1: 50%; 2: 100%
Inflight New Inflight Weight = Original Inflight Weight +
314 0~2 1 40329
Correction Ratio Tolerance Value × Inflight Correction Ratio.
Tolerance Value = Final Feeding Weight － Target
Weight.
t4 Delay to Stop Bag-sewing [s]
Once ‘Bag-sew Request’ DI switch turns on
[OFF→ON], the DO switch ‘Bag-sew’ will turn on
t4 Delay to Stop 0.00 automatically to enter the Bag-sew process. After
315 0.20 40331
Bag-sewing ~9.99 ‘Bag-sew Request’ DI switch turns off [ON→OFF]
and then the time t4 delayed, the DO switch
‘Bag-sew’ will turn off automatically to stop the
bag-sewing process.
t5 Max. Bag-sewing Time [s]
Set value = 0: No Limit.
t5 Max. 0.00
316 0.00 Set value > 0: Once ‘Bag-sewing Time ≥ t5’, the 40333
Bag-sewing Time ~9.99
bag-sewing process will end immediately and then
enter the thread-cutting process.
t6 Delay to Cut Thread [s]
After the bag-sewing process ended and then the
t6 Delay to Cut 0.00
317 0.20 time t6 delayed, the DO switch ‘Thread-cut’ will 40335
Thread ~9.99
turn on automatically to control the thread-cutter do
cutting action.
t7 Thread-cutting Time [s]
The DO switch ‘Thread-cut’ will keep on ‘ON’ state
t7 Thread-cutting 0.01
318 0.50 in the time t7, then it will turn off automatically to 40337
Time ~9.99
let the thread-cutter move back to its initial
position.
Midway Bag-shaking Setpoint
Midway Only used for Bag Scale & Loss-in-weight Scale.
319 Bag-shaking 0~60000 0 Set value = 0: No Midway Bag-shaking. 40339
Setpoint Set value > 0: Start bag-shaking after the feeding
weight reached to this set value.
40
Midway
320 0~99 0 Midway Bag-shaking Times 40341
Bag-shaking Times
Final Bag-shaking
321 0~99 0 Final Bag-shaking Times 40343
Times
t8 Bag-shaking Hold Time [s]

The DO switch of ‘Bag-shake’ keeps on ‘ON’ state
t8 Bag-shaking 0.1~
322 1.0 in the time t8 to control the Bag-beater to beat the 40345
Hold Time 99.9
packing bag horizontally or to control the
Bag-shaker to shake the packing bag vertically.
t9 Bag-shaking Interval Time [s]

t9 Bag-shaking 0.1~ The DO switch of ‘Bag-shake’ keeps on ‘OFF’
323 1.0 40347
Interval Time 99.9 state in the time t9 to let the Bag-beater or the
Bag-shaker move back to its initial position.
t10 to Lift Bag

0.0~ t10 to Lift Bag Before Auto-feeding [s]
324 Before 0.0 40349
99.9 Used for Vertical Bag-shaking Mode 1.
Auto-feeding
t11 to Lower Bag

0.0~ t11 to Lower Bag Before Bag-releasing [s]
325 Before 0.0 40351
99.9 Used for Vertical Bag-shaking Mode 1&2.
Bag-releasing
Bag-shaking Mode
0: None
326 Bag-shaking Mode 0~3 0 1: Bag-beating Mode [DO ON] 40353
2: Bag-shaking Mode 1 [DO OFF]
3: Bag-shaking Mode 2 [DO ON]
Bag-releasing Mode
Bag-releasing 0: Auto [Auto-release the bag]
327 0~1 0 40355
Mode 1: Manual [Manual-release the bag via the DI
switch ‘Bag-clamp/release Request’]
Bag-releasing Cycle Interval

Bag-releasing Only used for Bucket Scale.
328 1~99 1 40357
Cycle Interval After Batch Count reached to this set value, the
packing bag will be released automatically.
41
Manual Dump/Feed Limit
Bucket Scale: Manual Dump Limit.
Manual Bag Scale and Loss-in-weight Scale: Manual Feed
329 0~1 0 40359
Dump/Feed Limit Limit.
0: None
1: Bag Clamped
Bag-clamping Mode
0: Manual
1: Auto [At auto-running state, when the DI switch
‘Bag Clamped in Place’ turns off, the DO switch
Bag-clamping ‘Clamp/Release Bag’ will turn on automatically to
330 0~2 0 40361
Mode inform the automatic bagging machine positioning
and clamping the bag; then after the bag clamped,
the automatic bagging machine should output the
signal ‘Bag Clamped in Place’ to the controller]
2: No Bag [It’s not need to clamp and release bag]
Label on Bag
0: OFF
1: ON [At auto-running state, after the bag
clamped, the DO switch ‘Label on Bag’ will turn on
331 Label on Bag 0~1 0 40363
automatically to inform the label printer
printing/sticking a product label on the bag]
Note: It’s not allowed to release the bag in the
process of ‘Label on Bag’.
t12 Labeling
332 0.1~9.9 1.0 t12 Labeling Time [s] 40365
Time
Fill Gas into Bag
0: OFF
1: Before Bag-releasing
333 Fill Gas into Bag 0~2 0 2: While Dumping [Only used for Bucket Scale] 40367
3: After Bag-clamping
Note: It’s not allowed to release the bag in the
process of ‘Fill Gas into Bag’.
t13 Gas-filling
334 0.1~9.9 2.0 t13 Gas-filling Time [s] 40369
Time
42
6.3.5 Timer Parameters

T1 Delay After Clamping/releasing Bag [s]
After the DO switch ‘Clamp/Release Bag’ turned on
or off, the time T1 will be delayed to ensure the bag
being clamped tightly or released fully.
Bucket Scale:
Only after the action of ‘Clamp Bag’ being finished,
T1 After
0.00 it’s allowed to enter the auto-dumping process. The
400 Clamping 0.50 40401
~9.99 ‘Bag-clamp/release’ operation is invalid in
/releasing Bag
auto-dumping process.
Bag Scale & Loss-in-weight Scale:
Only after the action of ‘Clamp Bag’ being finished,
it’s allowed to enter the auto-feeding process. The
‘Bag-clamp/release’ operation is invalid in
auto-feeding process.
T2 Delay to Cycle Zero [s]
Only used for Bucket Scale & Bag Scale.
If Auto Zero (set via parameter [302]) is not
necessary before feeding, the time T2 will not be
delayed.
T2 Delay to 0.00
401 2.00 T2 delaying process: If the delayed time is up to 1s, 40403
Cycle Zero ~9.99
then once the real-time weight is stable, the T2
delaying process will end immediately. Refer to
parameter [108] ‘Stability Range’ and [109]
‘Stability Time’.
Then the controller will do ‘Auto Zero’.
T3 Delay to Auto-feed [s]
T3 Delay to 0.00
402 0.00 After the time T3 delayed, the feeding process will 40405
Auto-feed ~9.99
start automatically.
T4.SP1 Bulk Feed Check Delay [s]
T4.SP1 Bulk When the process of ‘Bulk Feed’ starts, the impact
0.00
403 Feed Check 0.50 of falling materials will make the weighing 40407
~9.99
Delay bucket/bag vibrating, so it’s prohibited to check the
feeding weight in the time T4.SP1.
T4. SP2 Medium Feed Check Delay [s]
T4.SP2 Medium When the process of ‘Bulk Feed’ stops, the flow
0.00
404 Feed Check 0.50 sudden-change of falling materials will make the 40409
~9.99
Delay weighing bucket/bag vibrating, so it’s prohibited to
check the feeding weight in the time T4.SP2.
43
T4.SP3 Dribble Feed Check Delay [s]
When the process of ‘Medium Feed’ stops, the flow
T4.SP3 Dribble sudden-change of falling materials will make the
0.00
405 Feed Check 0.80 weighing bucket/bag vibrating, so it’s prohibited to 40411
~9.99
Delay check the feeding weight in the time T4.SP3.
This parameter is invalid to the processes of ‘Auto
Dribble Re-feed’ and ‘Manual Dribble Re-feed’.
T5 Inflight Check Delay [s]
When ‘Dribble Feed’, ‘Auto Dribble Re-feed’ or
‘Manual Dribble Re-feed’ stops, some materials
have left the feeding bin but still in mid-air, so it’s
necessary to delay the time T5 for ensuring all of
the materials in mid-air fell into the weighing
bucket or packing bag.
T5 delaying process: If the delayed time is up to 1s,
then once the real-time weight is stable, the T5
delaying process will end immediately. Refer to
parameter [108] ‘Stability Range’ and [109]
‘Stability Time’.
T5 Inflight Check 0.00
406 2.00 Then the controller will do Final Feeding Weight 40413
Delay ~9.99
Detection, Tolerance calculation and Tolerance
alarm.
Bucket Scale: The DO switch ‘Dump’ will turn on
automatically to open the dumping gate and enter
the dumping process.
Bag Scale & Loss-in-weight Scale:
After the time T5 delayed, the process of
bag-shaking will start if it is allowed by setting
parameter [319]~[326]. Only after the process of
bag-shaking ended, it’s allowed to release the
packing bag automatically or manually.
Refer to Parameter [327] ‘Bag-releasing Mode’.
T6 Dumping Gate Open Timeout [s]
Only used for Bucket Scale.
In the dumping process, once the dumping gate’s
opening time is up to T6 or the DI switch ‘Dumping
Gate Opened in Place’ turns on, the process of
T6 opening dumping gate will end.
0.00
407 Dumping Gate 0.50 With the DI signal ‘Dumping Gate Opened in Place’ 40415
~9.99
Open Timeout being used, if the DI doesn’t turn on after the
opening time has been up to T6, the alarm signal
‘Dumping Gate Open Timeout’ will be outputted,
and the auto-running process will pause. After fault
handling, press DI button ‘Start / Clear Alarm’ to
recover running.
44
T7 Delay to Close Dumping Gate [s]
If Parameter [202] ‘Non-load Zero Range’ = 0:
After the dumping gate opened, the condition
‘Weight ≤ Non-load Zero Range’ will be ignored,
after the time T7 delayed for ensuring all of the
materials in the weighing bucket dumped
completely, the dumping gate will be closed
T7 Delay to automatically.
0.00
408 Close Dumping 0.50 If Parameter [202] ‘Non-load Zero Range’ > 0: 40417
~9.99
Gate After the dumping gate opened, only when ‘Weight
≤ Non-load Zero Range’ and then the time T7
delayed for ensuring all of the materials in the
weighing bucket dumped completely, the dumping
gate will be closed automatically.
In the meantime, the bag-shaking process will start
if it is allowed by setting parameter [319]~[326],
and the ‘Bag-releasing Permission Timer’ will start
timing.
T8a Dumping Gate Close Timeout [s]
With the DI signal ‘Dumping Gate Closed in Place’
being used, after ‘Start’ signal inputted, if there is
no ‘ON’ signal from the DI, the process of closing
dumping gate will start automatically.
In the process of closing dumping gate, once the
closing time is up to T8a or the DI switch
T8a Dumping
0.00 ‘Dumping Gate Closed in Place’ turns on, the
409 Gate Close 0.50 40419
~9.99 process of closing dumping gate will end.
Timeout
With the DI signal ‘Dumping Gate Closed in Place’
being used, if the DI doesn’t turn on after the
closing time has been up to T8a, the alarm signal
‘Dumping Gate Close Timeout’ will be outputted,
and the auto-running process will pause. After fault
handling, press DI button ‘Start / Clear Alarm’ to
recover running. Then the next ration feeding
process will start automatically.
T8b Delay to Release Bag [s]
Only after the process of bag-shaking ended and the
T8b Delay to 0.00 timing value of ‘Bag-releasing Permission Timer’ is
410 0.50 40421
Release Bag ~9.99 up to T8b, it’s allowed to release the packing bag
automatically or manually.
Refer to Parameter [327] ‘Bag-releasing Mode’ and
[328] ‘Bag-releasing Cycle Interval’.
45
T9 Bag-clamping/releasing Interval [s]
T9 Bag-
0.00 After ‘Bag-clamp/release Request’ signal took
411 clamp/release 0.50 40423
~1.00 effect, it will not be responded again in the time T9
Interval
for avoiding misoperation of ‘Bag-clamp/release’.
T10 Auto-feed Timeout [s]
Set value > 0: Once the auto feeding time ≥ T10,
the alarm signal ‘Auto-feed Timeout’ will be
outputted and the auto-running process will pause.
T10 Auto-feed
412 0~9999 0 To Bucket Scale with the fuction of ‘Flow Control’ 40425
Timeout
being used, the auto-running process will recover
after the final feeding weight being recorded
automatically. And after the auto-dumping process
ended, the next ration feeding process will start
automatically.
T11 Auto Dump/Bag-release Timeout [s]
Bucket Scale:
T11 Auto-dump Timeout [s]
Set value > 0: Once ‘Auto Dumping Time ≥ T11’,
the alarm signal ‘Auto-dump Timeout’ will be
outputted.
Auto Dumping Time: The time from the dumping
process starting to ‘Weight ≤ Non-load Zero
Range’.
T11 Auto Dump/
Bag Scale:
413 Bag-release 0~9999 5 40427
T11 Auto Bag-release Timeout [s]
Timeout
Set value > 0: Once ‘Auto Bag-releasing Time ≥
T11’, the alarm signal ‘Auto Bag-Release Timeout’
will be outputted. Once ‘Weight ≤ Non-load Zero
Range’, the ‘Bag-Releasing’ DO signal will be
outputted again and the ‘Bag-Releasing’ process
will end automatically.
Auto Bag-releasing time: The time from the
bag-releasing process starting to ‘Weight ≤
Non-load Zero Range’.
46
T12 Manual/Auto Material-supply Timeout [s]
Set value > 0: When ‘Material Supplying Time ≥
T12’, the material supplying process will end
T12 Material- automatically.
414 0~9999 30 40429
supply Timeout Refer to:
 ‘6.6.10 Material Supplying for Bucket Scale &
Bag Scale’.
 ‘6.6.11 Material Supplying for Loss-in-weight
Scale’.
T13 Delay to T13 Delay to Auto-supply Material [s]
415 Auto-supply 0~9999 300 Refer to ‘6.6.10.3 Supply Materials into Feeding 40431
Material Bin with High Material Level’.
T14 Material-supply Check Delay [s]
When the process of ‘Supply Materials into Feeding
T14
0.00 Bin’ starts, the feeding bin / weighing bucket will
416 Material-supply 1.00 40433
~9.99 vibrate because of the impact, so it’s not allowed to
Check Delay
compare Filling Weight with ‘Weight Upper Limit’
in the time T14 for ensuring the material supplying
process running well.
T15 Delay to Get Supplying Weight [s]
When the process of ‘Supply Materials into Feeding
Bin’ stops, some materials have left the material silo
but still in mid-air, so it’s necessary to delay the
time T15 for ensuring all of the materials in mid-air
T15 Delay to Get 0.00 fell into the feeding bin / weighing bucket.
417 2.00 40435
Supplying Weight ~9.99 T15 delaying process:
If the delayed time is up to 1s, then once the
real-time weight is stable, the T13 delaying process
will end immediately. Refer to parameter [108]
‘Stability Range’ and [109] ‘Stability Time’.
Then the controller will detect the Final Supplying
Weight.
T16 Delay to Open Buffer Bucket [s]
T16 Delay to Start timing after the weighing bucket’s dumping
0.00~
418 Open Buffer 0.00 process ended. 40437
99.99
Bucket Set value = 0: No Buffer Bucket with Dumping
Gate.
Set value > 0: Buffer Bucket with Dumping Gate.
47
T17 Buffer
0.00~
419 Bucket Open 0.00 T17 Buffer Bucket Open Timeout [s] 40439
99.99
Timeout
T18 Delay After
0.00~
420 Buffer Bucket 0.00 T18 Delay After Buffer Bucket Closed [s] 40441
99.99
Closed
T19 Delay to Push Bag [s]
If the DO signal ‘Push Bag’ is used, the
T19 Delay to function of push bag will be valid.
421 0.00~9.99 0.00 40443
Push Bag After the bag auto-released and then the time
T19 delayed, the DO switch ‘Push Bag’ will
turn on to move the bag away automatically.
T20 Time to Push Bag Away [s]
T20 Time to Push Keep the DO switch ‘Push Bag’ turning on,
422 0.00~9.99 0.00 40445
Bag Away after the time T20 delayed, the bag will be
moved in place.
T21 Delay to Move Bag-pusher Back [s]
T21
After the bag moved in place and then the time
423 Delay to Move 0.00~9.99 0.00 40447
T21 delayed, the DO switch ‘Push Bag’ will
Bag-pusher Back
turn off to let the Bag-pusher move back.
T22 Bag-pusher's Moving-back Time [s]
After the time T22 delayed, the Bag-pusher will
T22 Bag-pusher's
move back to its initial position.
424 Moving-back 0.00~9.99 0.00 40449
Only after the Bag-pusher moved back to its
Time
initial position, it’s allowed to auto-release the
bag.
Feeding Bin Max. Vibrating Time T23 [s]
Set value = 0: In the auto-feeding process, the
DO switch ‘Feeding Bin Wall Vibrator’ will
turn on automatically and the vibrator will work
all the time to prevent material wall-up in the
feeding bin.
Set value > 0: In the auto-feeding process, if the
T23 Feeding Bin
0.00~ real-time weight is stable, it means that
425 Max. Vibrating 5.00 40451
999.99 material wall-up has taken place in the feeding
Time
bin. If so, the DO switch ‘Feeding Bin Wall
Vibrator’ will turn on automatically and the
vibrator will work with the max. working time
T23; and if not, the DO switch will turn off and
the vibrator will not work.
Refer to parameter [108] ‘Stability Range’ and
[109] ‘Stability Time’.
48
T24 Delay to Start Conveyor [s]
After Auto Bag-releasing, the time T24 should
T24 Delay to 0.00~
426 0.00 be delayed to ensure that the finished bag has 40453
Start Conveyor 99.99
fallen onto the conveyor before the conveyor
starts automatically.
T25 Conveyor Running Time [s]
After the conveyor started automatically, the
T25 Conveyor 0.00~ time T25 should be delayed to ensure that the
427 0.00 40455
Running Time 99.99 finished bag is conveyed to the next process.
Auto Bag-releasing is unallowed during the
conveyor running.
49
6.3.6 Communication Parameters

Communication
800 0~99 1 Communication Address 40801
Address
801 COM1 Baud Rate 0 COM1[RS232]/COM2[RS485] Baud Rate 40803
0~2
802 COM2 Baud Rate 0 0: 9600bps; 1: 19200bps; 2: 115200bps 40805
COM1 Parity COM1/COM2 Parity Check
803 0 40807
Check 0. None
0~2
COM2 Parity 1. Even
804 0 40809
Check 2. Odd
805 COM1 Comm. COM1/COM2 Communication Mode
0 40811
Mode 0: Host-salve Modbus[ASCII]
0~2
COM2 Comm. 1: Host-salve Modbus[RTU]
0 40813
806 Mode 2: Continuous Sending[ASCII]
Data for Continuous Sending Mode
0: Real-time Weight
Continuous 1: Final Feeding Weight
807 0~4 1 40815
Sending 2: Batch Count
3: Totalized Weight
4: All Above Data
Continuous Sending Frequency [Hz]
0: 1Hz; 1: 2Hz; 2: 5Hz; 3: 10Hz
4: 20Hz; 5: 25Hz; 6: 50Hz; 7: 100Hz
Continuous Note
808 0~7 2 40817
Sending Frequency Baud Rate Max. Sending Frequency
9600 bps 50Hz
19200 bps 100Hz
115200 bps 100Hz
COM1/COM2 Modbus Data Format
Reading&Writing Order of 4-Byte Registers:
COM1 Modbus
809 0: H4 H3 L2 L1 40819
Data Format
1: H3 H4 L1 L2
0~3 0
2: L1 L2 H3 H4
COM2 Modbus
810 3: L2 L1 H4 H3 40821
Data Format
The HEX byte order of float and long int
registers in the controller is ‘H4 H3 L2 L1’.
50
COM[RS232] Printer
COM[RS232]
811 0~1 0 0: Universal Microprinter
Printer
1: CP2140 Barcode Printer [Unused]
Auto Print Permission
Auto Print
812 0~1 0 0: OFF
Permission
1: ON
Auto Print Format
813 Auto Print Format 0~1 0 0: Batch Records Format1
1: Batch Records Format2 [Customized]
6.3.7 Display Parameters

Date Format
0: YYYY-MM-DD [Year-Month-Day]
900 Date Format 0~2 0
1: MM-DD-YYYY [Month-Day-Year]
2: DD-MM-YYYY [Day-Month-Year]
Auto Screen-locking
0: OFF
Auto
901 0~1 0 1: ON [The operating buttons of main user
Screen-locking
interface will be locked automatically if there is
not any button operation in one minute]
902 Exfactory Date Exfactory Date
903 Serial No. Product Serial No.
Module Version Sampling Module Software Version No.
904
No. AL-MXXXXXX-VX.X
HMI Software Version No.
905 HMI Version No.
AL-HXXXXXX-VX.X
User Interface Style
User Interface
906 0~1 0 0: DUI [Digital User Interface]
Style
1: GUI [Graphical User Interface]
User Operation Style
User Operation
907 0~1 0 0: Dialogbox
Style
1: Hotkey
51
6.4 F2 Calibration
6.4.1 Static Calibration
Operation Steps:
 Step1: Zero Calibration. Let the scale at unloading and static state, after the real-time weight display
value being stable, press the button【Zero Cal.】to display and save the new Zero Value. If the new Zero
Value is not in its allowed range, the operation【Zero Cal.】will be invalid.
 Step2: Load Calibration. Load standard weights on the scale with ‘Loading weight ≥ [50% × Scale
Capacity]’, after the real-time weight display value being stable, press the button【Load Cal.】to input
‘Calibrating Weight’ value, then the new Span Coefficient value will be displayed and saved. If the loading
weight is too small [AD Value ≤ Zero Value], the operation【Load Cal.】will be invalid.
Sign Data Sign Data

Big Digits Real-time Weight [Weight Unit].
Zero Value The saved ‘Zero Value’. Span Coeff The saved ‘Span Coefficient’ value.
Zero Variation = AD Value – Zero Calibrating Weight = Weight of
Zero Var Cal. Weight
Value. Standard Weights
Real-time AD Value of weighing Motion Weight is dynamic changing.
AD Value
signal. Stable Weight is stable.
52
6.4.2 Loss Calibration for Bucket Scale
Do Loss Calibration to correct Span Coefficient according to the weight of the materials dumped from
the weighing bucket.
Operation Steps:
 Step1: Feed some materials into the weighing bucket, then stop the feeding process. After the real-time
weight being stable, press【FeedEnd】to get AD0 Value.
Name Operation State Indicator

【Bulk】 Manual Start/Stop Bulk Feed. Green: Bulk Feed state.
【Med】 Manual Start/Stop Medium Feed. Green: Medium Feed state.
【Drip】 Manual Start/Stop Dribble Feed. Green: Dribble Feed state.
【Dump】 Manual Start/Stop Dumping. Green: Dumping state.
【Stop】 Stop Feeding and Dumping.
 Step2: Dump the partial or all materials in the weighing bucket into a packing bag, then stop the dumping
process. After the real-time weight being stable, press【LossEnd】to get AD1 Value.
53
 Step3: Weigh the actual weight of the materials in the packing bag on a high-accuracy scale, then press
the button【Weight】to input the weight value as ‘Calibrating Weight’.
 Step4: Press【Save】to display and save the new ‘Span Coefficient’ value. If the dumping weight [the
weight of the materials dumped from the weighing bucket] is too small, the operation 【Save】 will be
invalid.
Sign Data Sign Data
Motion Weight is dynamic changing.

Span Coeff The saved ‘Span Coefficient’ value.
Stable Weight is stable.
Real-time AD Value of weighing

AD Value Cal. Weight Calibrating Weight = Dumping Weight
signal.
AD0 Value The AD Value after Feeding ended. AD1 Value The AD Value after Dumping ended.
54
6.4.3 Loss Calibration for Loss-in-weight Scale
Do Loss Calibration to correct Span Coefficient according to the weight of the materials dumped from
the weighing bucket.
Operation Steps:
 Step1: Supply some materials into the weighing bucket, then stop the material supplying process. After
the real-time weight being stable, press【Mat.End】to get AD0 Value.
Name Operation State Indicator

Manual Start/Stop Supplying Materials into
【Mat.】 Green: Material Supplying state.
Feeding Bin.
【Bulk】 Manual Start/Stop Bulk Feed. Green: Bulk Feed state.
【Med】 Manual Start/Stop Medium Feed. Green: Medium Feed state.
【Drip】 Manual Start/Stop Dribble Feed. Green: Dribble Feed state.
【Stop】 Stop Feeding and Material Supplying.
 Step2: Feed the partial or all materials in the weighing bucket into a packing bag, then stop the feeding
process. After the real-time weight being stable, press【LossEnd】to get AD1 Value.
55
 Step3: Weigh the actual weight of the materials in the packing bag on a high-accuracy scale, then press
the button【Weight】to input the weight value as ‘Calibrating Weight’.
 Step4: Press【Save】to display and save the new ‘Span Coefficient’ value. If the feeding weight is too
small, the operation【Save】will be invalid.
Sign Data Sign Data
Motion Weight is dynamic changing.

Span Coeff The saved ‘Span Coefficient’ value.
Stable Weight is stable.
Real-time AD Value of weighing

AD Value Cal. Weight Calibrating Weight = Feeding Weight
signal.
The AD Value after Material

AD0 Value AD1 Value The AD Value after Feeding ended.
Supplying ended.
56
6.5 F9 I/O Assignment
6.5.1 DO Assignment
DO Function Options
0: None
1: Bulk Feed
2: Medium Feed
3: Dribble Feed
4: Clamp/Release Bag
5: Dump [ON: Open Dumping Gate; OFF: Close]
6: Alarm/Pause
7: Feeding Ended
8: Tolerance Alarm
9: Up Tolerance Alarm
10: Low Tolerance Alarm
700 DO1 1 40701
11: Dumping Gate Close Timeout
701 DO2 2 40703
12: Weight Upper Limit Alarm
702 DO3 3 40705
13: Pause State
703 DO4 4 40707
14: Running State
704 DO5 5 40709
15: Stop State
705 DO6 6 40711
16: Weight Lower Limit Alarm
706 DO7 0 40713
17: Feeding State
707 DO8 0 40715
18: Bag-shake
708 DO9 0 40717
19: Open Dumping Gate [ON…OFF in place]
709 DO10 0~60 0 40719
20: Close Dumping Gate [ON…OFF in place]
710 DO11 12 40721
21: Feed for Recipe #1
711 DO12 16 40723
712 DO13 41 40725
713 DO14 45 40727
714 DO15 18 40729
715 DO16 7 40731
716 DO17 17 40733
717 DO18 0 40735
31: Unused
32: Unused
33: Unused
34: Unused
35: Unused
36: Unused
37: Unused
38: Unused
39: Unused
40: Unused
57
DO Function Options
41: Material Supplying Gate Control
42: Feeding Bin Material Level High Limit Alarm
43: Feeding Bin Material Level Low Limit Alarm
44: Open Buffer Bucket
45: Batch Target Finished
46: Feeding Bin Wall Vibrator
47: Lock/Unlock Bag
48: Dust Removal
49: Overload Alarm
50: Upstream Interlock Output
51: Label on Bag
52: Fill Gas into Bag
53: Bag-sew
54: Thread-cut
55: Dumping Gate Open Timeout
56: Push Bag
57: Auto State
58: Material-supply Timeout
59: All Timeout Alarms
60: Unused
Refer to ‘4.3 DI/DO Ex-factory Assignment’.
58
6.5.2 DI Assignment
DI Function Options
0: None
1: E-stop [Emergency Stop]
2: Start
3: Bag-clamp/release Request
4: Manual Dump
5: Clear Alarm
6: Normal Stop [Last Batch]
7: Manual Zero
8: Pause
9: Manual Feed [Bulk&Medium&Dribble]
10: Manual Dribble Re-feed
11: Manual Bulk Feed
12: Manual Medium Feed
13: Manual Dribble Feed
14: Dumping Gate Closed in Place
15: Dumping Gate Opened in Place
718 DI1 0[41] 40737
16: Bag Clamped in Place
719 DI2 2 40739
17: Bag-sew Request
720 DI3 3 40741
18: Buffer Bucket Closed in Place
721 DI4 0[4] 40743
19: Start/E-stop [Emergency Stop]
722 DI5 0~60 5 40745
20: Bag-lock/unlock Request
723 DI6 6 40747
21: Start with Recipe #1
724 DI7 50 40749
725 DI8 51 40751
726 DI9 52 40753
31: Unused
32: Unused
33: Unused
34: Unused
35: Unused
36: Unused
37: Unused
38: Unused
39: Unused
40: Unused
59
DI Function Options
41: Auto/Manual [ON/OFF]
42: Unused
43: Unused
44: Unused
45: Unused
46: Unused
47: Unused
48: Unused
49: Manual Supply Materials
50: Material Auto-supply Permission
51: Feeding Bin Material Level High Limit
52: Feeding Bin Material Level Low Limit
53: Unused
54: Low Gas Pressure
55: Downstream Interlock Input
56: Start/Stop Feeding Bin Wall Vibrator
57: Manual Bag-shake
58: Manual Start/Stop Finished Bag Conveyor
59: Unused
60: Unused
Refer to ‘4.3 DI/DO Ex-factory Assignment’.
60
6.5.3 AO Assignment
AO1 Signal
0: Unused
1: Real-time Weight
727 AO1 Signal 0~4 4 40755
2: Unused
3: Final Feeding Weight
4: Feed Control
0.00~10.00 5.00 Bulk Feed AO1 Control Voltage [V] 40757

Bulk/Med
728 0.00~10.00 3.00 Medium Feed AO1 Control Voltage [V] 40759
/Dribble AO1
0.00~10.00 2.00 Dribble Feed AO1 Control Voltage [V] 40761
AO1 Low/High 0.00~10.00 0.00 AO1 Low Limit Value [V] 40763
729
Limit 0.00~10.00 5.00 AO1 High Limit Value [V] 40765
AO2 Signal
0: Unused
1: Real-time Weight
730 AO2 Signal 0~4 4 40767
2: Unused
3: Final Feeding Weight
4: Feed Control
0.00~10.00 5.00 Bulk Feed AO2 Control Voltage [V] 40769

Bulk/Med
731 0.00~10.00 3.00 Medium Feed AO2 Control Voltage [V] 40771
/Dribble AO2
0.00~10.00 2.00 Dribble Feed AO2 Control Voltage [V] 40773
AO2 Low/High 0.00~10.00 0.00 AO2 Low Limit Value [V] 40775
732
Limit 0.00~10.00 5.00 AO2 High Limit Value [V] 40777
Max. Weight Value for AO1&AO2 Output
733 AO Max. Weight 1~999999 10000 Weight≥[733]: AO= High Limit Value. 40779
Weight≤0: AO=Low Limit Value.
61
6.6 External Devices Control
6.6.1 Automatic Bagging Machine Control
Parameter Set DO Function Definition DI Function Definition
[330] = ‘1: Auto’ 4: Clamp/Release Bag 16: Bag Clamped in Place
[330] Bag-clamping Mode; [411] T9 Bag-clamp/release Interval.
Weighing Controller
DO [Clamp/Release Bag]
Automatic Bagging Machine

DI [Bag Clamped in Place]
6.6.2 Label Printer Control
[331]=‘1: ON’ 51: Label on Bag
[331] Label on Bag; [332] t12 Labeling Time.
6.6.3 Variable-frequence Governor Control
Parameter Set
AO1 Function Definition Parameter
[727] AO1 Signal
[728] Bulk Feed AO1
[729] Medium Feed AO1

[727]=‘4: Control Voltage’
[730] Dribble Feed AO1
[731] AO1 Low Limit Value
[732] AO1 High Limit Value
62
6.6.4 Dumping Gate Control for Bucket Scale
Dumping Gate DO Function Definition DI Function Definition

Air-operated 5: Dump [ON: Open Dumping Gate; OFF:
Dumping Gate Close]
19: Open Dumping Gate [ON…OFF in
Dumping Gate
place]
with Two-way
20: Close Dumping Gate [ON…OFF in
Rotating Motor
place]
19: Open Dumping Gate
Dumping Gate 20: Close Dumping Gate 14: Dumping Gate Closed in Place
with One-way [The two DO switches should be connected [The position switch for ‘Closed in Place’
Rotating Motor in parallel to control the one-way detection must be configured]
rotating motor]
Parameter Set: [407] T6 Dumping Gate Open Timeout; [408] T7 Delay to Close Dumping Gate; [409] T8a
Dumping Gate Close Timeout.
6.6.5 Gas Filling Machine Control

[333]= ‘1: Fill Gas into Bag
before Bag-releasing’
52: Fill Gas into Bag
[333]= ‘2: Fill Gas into Bag
while Dumping’
[333] Fill Gas into Bag; [334] t13 Gas-filling Time.
6.6.6 Bag-beater Control

[326]= ‘1: Bag-beating
18: Bag-shake
Mode [DO ON]’
[319] Midway Bag-shaking Setpoint; [320] Midway Bag-shaking Times; [321] Final Bag-shaking Times;
[322] t8 Bag-shaking Hold Time; [323] t9 Bag-shaking Interval Time; [326] Bag-shaking Mode.
63
6.6.7 Bag-shaker Control Mode 1 for Tons Packing Scale
[326]= ‘2: Bag-shaking 18: Bag-shake

20: Bag-lock/unlock Request
Mode 1 [DO OFF]’ 47: Lock/Unlock Bag
[322] t8 Bag-shaking Hold Time; [323] t9 Bag-shaking Interval Time; [324] t10 to Lift Bag Before
Auto-feeding; [325] t11 to Lower Bag Before Bag-releasing; [326] Bag-shaking Mode.
6.6.8 Bag-shaker Control Mode 2
[326]= ‘3: Bag-shaking

18: Bag-shake
Mode 2 [DO ON]’
[322] t8 Bag-shaking Hold Time; [323] t9 Bag-shaking Interval Time; [325] t11 to Lower Bag Before
Bag-releasing; [326] Bag-shaking Mode.
6.6.9 Bag Sewing Machine Control
53: Bag-sew
[315]~[318] 17: Bag-sew Request
54: Thread-cut
[315] t4 Delay to Stop Bag-sewing; [316] t5 Max. Bag-sewing Time; [317] t6 Delay to Cut Thread; [318] t7
Thread-cutting Time.
Weighing Controller
DO [Bag-sew]
DO [Thread-cut]
Bag-sewing Machine
DI [Bag-sew Request]
Photoelectric Switch
64
6.6.10 Material Supplying for 1-Bucket&Bag Scale
6.6.10.1 Supply Materials into Feeding Bin with High&Low Material Levels

51: Material Level High Limit
[414] 52: Material Level Low Limit
[Supply Materials into Feeding Bin]
Optional:
[414] T12 Manual/Auto Material-supply Timeout.
Material Silo
Weighing Controller
DO [Material Supplying Gate Control]
DI [Material Level High Limit]

High Limit Switch
DI [Material Level Low Limit] Feeding Bin
Low Limit Switch
DI [Material Auto-supply Permission]
Material Auto-supplying Process:

 Turn the DI switch ‘Material Auto-supply Permission’ on.
 At auto-running state, when the DI switch ‘Material Level Low Limit’ turns on [OFF → ON], the DO switch
‘Material Supplying Gate Control’ will turn on to open the material supplying gate automatically, and the timer of
‘Material Supplying Time’ will start.
 When the DI switch ‘Material Level High Limit’ turns on or ‘Material Supplying Time ≥ T12 Manual/Auto
Material-supply Timeout > 0’, the DO switch ‘Material Supplying Gate Control’ will turn off to close the material
supplying gate and the supplying process will end automatically.
 If ‘Material Supplying Time ≥ T12 > 0’, the alarm signal ‘Material-supply Timeout’ will be outputted.
 Check if the material supplying gate works fine and if the material supplying is normal.
 Check if the set value of the parameter [414] ‘T12 Manual/Auto Material-supply Timeout’ is too small.
 Check if the DI switch ‘Material Level High Limit’ is damaged.
 Do ‘Clear Alarm’ operation after trouble cleared.
 If not entering ‘Material Auto-supplying Process’ with the feeding bin being empty, please check if the DI switch
‘Material Level Low Limit’ is damaged.
 The set value of the parameter [414] ‘T12 Manual/Auto Material-supply Timeout’ should be reasonable and not too
big to ensure that the materials will not overflow from the feeding bin once the DI switch ‘Material Level High
Limit’ is damaged.
 Emergency Stop Operation: turn the DI switch ‘Material Auto-supply Permission’ off.
65
6.6.10.2 Supply Materials into Feeding Bin with Low Material Level

52: Material Level Low Limit
41: Material Supplying Gate Control Optional:
[414]
[Supply Materials into Feeding Bin] 49: Manual Supply Materials
No using:
Material Silo
Weighing Controller
DI [Material Level Low Limit] Feeding Bin

Low Limit Switch

 At auto-running state, when the DI switch ‘Material Level Low Limit’ turns on [OFF → ON], the DO switch
‘Material Supplying Gate Control’ will turn on to open the material supplying gate automatically, and the timer of
‘Material Supplying Time’ will start.
 When ‘Material Supplying Time ≥ T12 Manual/Auto Material-supply Timeout > 0’, the DO switch ‘Material
Supplying Gate Control’ will turn off to close the material supplying gate and the supplying process will end
automatically.
 If not entering ‘Material Auto-supplying Process’ with the feeding bin being empty, please check if the DI switch
‘Material Level Low Limit’ is damaged.
 The set value of the parameter [414] ‘T12 Manual/Auto Material-supply Timeout’ should be reasonable, if too big,
the materials will overflow from the feeding bin.
66
6.6.10.3 Supply Materials into Feeding Bin with High Material Level

[414] 41: Material Supplying Gate Control Optional:
[415] [Supply Materials into Feeding Bin] 49: Manual Supply Materials
No using:
52: Material Level Low Limit
[414] T12 Manual/Auto Material-supply Timeout; [415] T13 Delay to Auto-feed Material.
Material Silo
Weighing Controller
DI [Material Level High Limit]

High Limit Switch
Feeding Bin

 At auto-running state, after the DI switch ‘Material Level High Limit’ turns off [ON→OFF] and then the time ‘T13
Delay to Auto-feed Material’ delayed, the DO switch ‘Material Supplying Gate Control’ will turn on to open the
material supplying gate automatically, and the timer of ‘Material Supplying Time’ will start.
 When the DI switch ‘Material Level High Limit’ turns on or ‘Material Supplying Time ≥ T12 Manual/Auto
Material-supply Timeout > 0’, the DO switch ‘Material Supplying Gate Control’ will turn off to close the material
supplying gate and the supplying process will end automatically.
 Check if the Material Supplying Gate works fine and if the material supplying is normal.
 Check if the DI switch ‘Material Level High Limit’ is damaged.
 If not entering ‘Material Auto-supplying Process’ with the feeding bin being empty, please check if the set value of
the parameter [415] ‘T13 Delay to Auto-feed Material’ is too big and if the DI switch ‘Material Level High Limit’ is
damaged.
 The set value of the parameter [414] ‘T12 Manual/Auto Material-supply Timeout’ should be reasonable and not too
big to ensure that the materials will not overflow from the feeding bin once the DI switch ‘Material Level High
Limit’ is damaged.
67
6.6.11 Material Supplying for Loss-in-weight Scale

[414] Optional:
[Supply Materials into Feeding Bin]
Material Silo
Weighing Controller
Weighing Signal
Loadcell Weighing Bucket

[Feeding Bin]

 At auto-running state, when ‘Weight ≤ Lower Limit’, the DO switch ‘Material Supplying Gate Control’ will turn
on to open the material supplying gate automatically, and the timer of ‘Material Supplying Time’ will start.
 When ‘Weight ≤ Lower Limit’ or ‘Material Supplying Time ≥T12 Manual/Auto Material-supply Timeout > 0’,
the DO switch ‘Material Supplying Gate Control’ will turn off to close the material supplying gate and the
supplying process will end automatically.
 Check if the supplying gate works fine and if the material supplying is normal.
 Check if the loadcells are damaged.
 If not entering ‘Material Auto-supplying Process’ with the feeding bin being empty, please check if the loadcells are
damaged.
 The set value of the parameter [414] ‘Manual/Auto Material-supply Timeout T12’ should be reasonable and not too
big to ensure that the materials will not overflow from the feeding bin once the loadcells are damaged.
68
6.6.12 Flow Control for 1-Bucket Scale
DO Function Definition DI Function Definition

50: Upstream Interlock Output 55: Downstream Interlock Input
Parameter Setting Steps
1. Main User Interface with Authorization ‘Engineer’ or ‘Administrator’.
2. Click the display area ‘Recipe’ to enter the interface of ‘Working Recipe Set’.
3. Press the button ‘Flow Set’ to enter the interface of ‘Flow Parameters Set for 1-Bucket Scale’.
4. Press the button ‘Flow Control’ to open or close the function.
5. Set the parameters below.
Parameter Descriptions
Parameter Name Range Default Description
Flow Unit: [1000 * Weight Unit] per hour.
For example: if ‘[100] Weight Unit = kg’, the Flow Unit will
be ‘t/h’.
The decimal point position of Flow is the same as that of
Weight.
Flow Setpoint 0~99999 0
Set value = 0: Display Flow without Flow Control.
Set value > 0: In the auto-running process, if the DI switch
‘Downstream Interlock Input’ turns on or ‘Real-time flow >
Flow Setpoint’, the auto-dumping process will pause to stop
supply materials to the downstream system.
In the auto-running process, if the time with no increment of
feeding weight exceed the set time, the real-time flow will
Flow Reset Timer 2~60s 30s return to zero automatically.
The real-time flow will return to zero automatically at
stopping state.
In the auto-running process, if the time of no-feeding exceed
the set time, the DO switch ‘Upstream Interlock Output’ will
turn on automatically to stop the upstream system supply
Upstream Interlock Timer 0~600s 10s
materials into the feeding bin of the scale.
The DO switch ‘Upstream Interlock Output’ will turn off
automatically at stopping state.
412 T10 Auto-feed Timeout 0~999s 0s Refer to ‘6.3.5 Timer Parameters’.
Data Display and Operations on Main User Interface
Sign Data Dispaly Operation
[Flow Set] Flow Setpoint Display. Flow Setpoint Setting.
[Flow] Real-time Flow Display. Clear Flow.
[Upstream Interlock] The DO switch ‘Upstream Interlock Output’ turned on.
[Downstream Interlock] The DI switch ‘Downstream Interlock Input’ turned on.
69
Appendix A. Print Formats
 Table 1. Batch Records [Format 1]
BATCH RECORD
------------------------
2016-08-12 08:45:10 Starting Time of Auto-printing
------------------------
P1: 49.99kg Batch No. Feeding Weight
P2: 50.01kg
P3: 49.98kg
P4: 50.02kg
…
------------------------
2016-08-12 09:10:20 End Time of Auto-printing
 Table 2. Totalizing Report
TOTAL REPORT
------------------------
TOTAL: 10000.00kg Total Totalized Weight
T_PCS: 200g Total Batch Count
------------------------
2016-08-12 09:10:30
 Table 3. Recipe
RECIPE
------------------------
RECIPE: 001 Recipe No.
SET_P: 50.00kg Target Weight
LEAD1: 10.00kg Bulk Lead Weight
LEAD2: 1.00kg Medium Lead Weight
INFLIGHT: 0.050kg Dribble Inflight Weight
UP_LMT: 0.05kg Up Tolerance Limit
LO_LMT: 0.05kg Low Tolerance Limit
ZERO: 2.00kg Non-load Zero Range
ST_PCS: 0 Batch Count Target
------------------------
2016-08-12 09:10:40
70
Appendix B. Register Table of Host-Slave MODBUS[ASCII/RTU]
Command
Data Name Type Address Attribute Description
[HEX]
Working Recipe No. Long 40199 R/W 03/10 0~99: Recipe No. 1~100
0x01: Start Calibration
Static Calibration Long 41101 W 10 0x21: End Zero Calibration
0x22: End Load Calibration
Calibrating Weight Long 41105 W 10 Used for Load Calibration
Real-time Weight Long 41203 R 03
Target Weight Long 41205 R 03
Bulk Lead Value Long 41207 R 03
Medium Lead Value Long 41209 R 03
Inflight Value Long 41211 R 03
Final Feeding Weight Long 41213 R 03
41215
Bit0 1: Overload Alarm
Bit1 1: Auto-feed Timeout
Bit2 1: Zeroing
Bit3 1: Non-load Zero Range
Bit4 1: Weight is stable
Bit5 1: Weight Upper Limit Alarm
Bit6
Bit7 1: Feeding Ended
Bit8 1: Batch Target Finished
1: Supplying Materials into
Bit9
Feeding Bin
Bit10 1: Bulk Feed
Running State Long Bit11 R 03 1: Medium Feed
Bit12 1: Dribble Feed
Bit13 1: Dumping
Bit14 1: Up Tolerance Alarm
Bit15 1: Low Tolerance Alarm
Bit16 1: Auto; 0: Manual
Bit17 1: Running
Bit18 1: Alarm/Pause
1: Bag-clamping
Bit19
0: Bag-releasing
Bit20
Bit21 1: Pause
Bit22
Bit23 1: Dumping Gate Closed
71
Command
[HEX]
Working Recipe No. Long 41217 R 03 0~99: Recipe No. 1~100
0: OFF
Auto Correct Inflight Long 41219 R 03
1: ON
Totalized Weight Long 41221 R 03
Batch Count Target Long 41223 R 03
Batch Count Long 41225 R 03
0: 1-Bucket Scale
1: 1-Bag Scale
Application Mode Long 41227 R 03
2: Loss-in-weight Scale
3: Loss [Ship/Truck Load]
Long 41229 R 03 Unused
41231
Bit0 1: RAM Fault
Bit1 1: EEPROM Fault
Bit2 1: Parameter Error
Bit3 1: Signal Error
Bit4 1: ADC Fault
Bit5 1: Over ADC Range
Bit6 1: Overload Alarm
Bit7 1: Weight Upper Limit Alarm
Bit8 1: Tolerance Alarm
Bit9 1: Pause
Bit10 1: Auto-feed Timeout
Alarm State Long Bit11 R 03 1: Auto-dump Timeout
Bit12 1: Autp Bag-Release Timeout
Bit13 1: Material-supply Timeout
Bit14 1: Batch Target Finished
Bit15 1: Last Batch
Bit16
Bit17 1: Zero Invalid
Bit18
Bit19
1: Dumping Gate Close
Bit20
Timeout
1: Dumping Gate Open
Bit21
Timeout
72
Command
[HEX]
0xFF: Auto/Manual switch
Auto/ Manual switch Long 41401 W 10
0xA5: Emergency Stop
0x55: Start
Start/Stop Control Long 41403 W 10 0x5C: Last Batch
[Normal Stop]
Bag-clamp/ release 0x55:
Long 41405 W 10
Request Bag-clamp/release Request
0x05: Start/Stop Bulk Feed.
0x15: Start/Stop Medium-
speed Feeding
0x25: Start/Stop Dribble Feed
0x35: Start/Stop Dumping
Manual Operation Long 41407 W 10
0x45: Clear Alarm
0x55: Start/Stop Dribble
Re-feeding [Valid at Pause
state with Low Tolerance
Alarm]
0xA1: Manual Zero
0xA3: Clear Screen
Function Operation Long 41409 W 10
0xC1: End Auto-feeding
0x64/65: Upstream Interlock
Long 41411 W 10
Long 41413 W 10
Long 41415 W 10
Long 41417 W 10
Long 41419 W 10
0xFF:
Recover Running Long 41421 W 10 Auto/Pause state: Clear Alarm
& Recover Running
Long: Signed Long Int.
73
Recipes Modification
Step1: Select Recipe No. for Modifying.

CMD
Data Name Type Address Attr. Description
[HEX]
Recipe No. for

Long 41997 R/W 03/10 0~99: Recipe No. 1~100
Modifying
Step2: Modify Recipe Parameters.

Parameter Register Address
Target Weight 42001
Bulk Lead Weight 42003
Medium Lead Weight 42005
Dribble Inflight Weight 42007
Parameter Range Default Description

Target Weight 0~60000 5000 Set value = 0: The feeding system will not work.
Set value = 0: The DO switch ‘Bulk Feed’ will not participate in
the feeding process.
Set value > 0: When ‘Feeding Weight≥(Target Weight－Bulk
Lead)’ in the feeding process, the DO switch ‘Bulk Feed’ will
turn off automatically.
To Bucket Scale & Bag Scale, the auto-feeding process of the
Bulk Lead Weight 0~60000 200 first batch after ‘Start’ signal inputted:
 If ‘Weight ≥ (Target Weight – Inflight)’, then the
auto-feeding process of the first batch will be skipped.
 If ‘(Target Weight × 50%) ≤ Weight ≤ (Target Weight –
Inflight)’, then the DO switches ‘Dribble Feed’ and ‘Medium
Feed’ will not participate in the auto-feeding process of the
first batch, and only the DO switch ‘Dribble Feed’ will do.
Set value = 0: The DO switch ‘Medium Feed’ will not
participate in the feeding process.
Medium Lead Weight 0~60000 100 Set value > 0: When ‘Feeding Weight ≥ (Target Weight －
Medium Lead)’ in the feeding process, the DO switch ‘Medium
Feed’ will turn off automatically.
When ‘Feeding Weight ≥ (Target Weight － Inflight)’ in the
feeding process, the DO switch ‘Dribble Feed’ will turn off
Dribble Inflight Weight 0~60000 50
automatically.
Note: It has one more decimal than ‘Target Weight’.
74
Appendix C. Data Frame Format of Continuous Sending [ASCII]
Table 1
FORMAT START DATA1 DATA 2 … DATA N Checksum END
Character = CR LF
See Table 3
ASCII 3DH 0DH 0AH
Bytes 1 7 7 7 7 2 2
How to get ‘Checksum’: Add all the ASCII values ahead of Checksum to get a single-byte hexadecimal data, then
conver it to two ASCII values.
Table 2
Character Minus Sign ‘-’ Decimal Digit 0~9 Decimal Point ‘.’
ASCII 2DH 30H~39H 2EH
Table 3
[807] Set DATA1
[807]=0 Real-time Weight
[807]=1 Final Feeding Weight
[807]=2 Batch Count
[807]=3 Totalized Weight
DATA1 DATA2 DATA3 DATA4

[807]=4
Real-time Weight Final Feeding Weight Batch Count Totalized Weight
Parameter [807]: ‘Data for Continuous Sending Mode’.
75
2014F108-43 CPC16/042376
Suzhou AUTODA Automation equipment Co., Ltd.

Add: Room 114, No. 25, Lushan Road, Huqiu District, Suzhou, China.
Tel: 0086-512-68083646
Phone： +86 16605198827
Mail：[email protected], [email protected]
Site：www.autoda.com.cn

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AD2019A1 Weighing Controller

For: Ration Packing Scale

Operation Manual V6.5

Suzhou Autoda Automation Equipment Co., Ltd.

3.1 USER LOGIN INTERFACE.........................................................................................................................8

3.2 MAIN USER INTERFACES........................................................................................................................ 9

3.3 BUTTON OPERATION.............................................................................................................................10

3.4 DATA DISPLAY & QUICK SETTING....................................................................................................... 11

3.5 ALARM SIGNS.......................................................................................................................................12

4.3 DI/DO EX-FACTORY ASSIGNMENT.......................................................................................................19

4.4 TYPICAL APPLICATION: APP1 BUCKET SCALE..................................................................................... 21

4.5 TYPICAL APPLICATION: APP2 BAG SCALE...........................................................................................24

4.6 TYPICAL APPLICATION: APP3 LOSS-IN-WEIGHT SCALE........................................................................27

6.1 MAIN MENU INTERFACE...................................................................................................................... 31

6.2 MAIN MENU FUNCTION....................................................................................................................... 32

6.5 F9 I/O ASSIGNMENT.............................................................................................................................57

6.6 EXTERNAL DEVICES CONTROL............................................................................................................. 62

APPENDIX A. PRINT FORMATS..................................................................................................... 70

APPENDIX B. REGISTER TABLE OF HOST-SLAVE MODBUS[ASCII/RTU].........................71

APPENDIX C. DATA FRAME FORMAT OF CONTINUOUS SENDING [ASCII]................... 75

 Lithium Battery Installation

 Switch&Analog Signal Interface

3.1 User Login Interface

Name Operation Note

 Operator: User with lowest authorization.

Operation ‘Main Menu / F5 User / Password / Login

1-Bucket Scale & 1-Bag Scale:

Name Operation State Indicator Authorization

Name Description Authorization

[RUN] Auto Running state.

‘Working Recipe No.’ Setting. Technician

1-Bucket Scale / 1-Bag Scale / Loss-in-weight Scale.

3.5.1 Alarm Messages

Message Alarm Cause Solution

Message Alarm Cause Solution

Refer to parameter [123] ‘Manual/Auto Zero

3.5.3 Error Messages

Message Alarm Cause Solution

Weighing Signal Weighing signal reversed or not

1. Check if the loadcell is connected.

1. Check if the set value of parameter [102] ‘Scale

4.1.1 Outline Size

Outline Size Panel Cut-out Size

4.1.2 Installation Angle

The installation angle should be in the range of 0~30°.

4.2.1 Terminal Diagram

LAN for the product 7”[S]

4.2.2 Power Supply Terminal

No. Pin Description

No. Pin Description

LOADCELL Loadcell Port

1 S- Weighing Signal [mV] Input -.

2 S+ Weighing Signal [mV] Input +.

4 E+ Excitation Voltage + [DC5V].

4.2.4 Digital Communication Terminal

No. Pin Description

7 W Special for manufacturer.

COM1 RS232 Digital Communication Port [Definable]