CPU Modules

140CPU42402 CPU Module

Overview The following provides information on the140CPU42402 Controller module –

CPU 2 M, MATH, 2xModbus Plus, Max IEC Program 570 K.

CPU Module The following figure shows the CPU module and its components.

Model Number
140
CPU 424 02 Module Description
486 CONTROLLER

LED Area Color Code

Removable door
Part #043513804 Customer Identification Label
(Fold label and place it inside
door) Part #043506673
Date
Installed
Batt
Battery
Batt.
Spare

Memory Protect and mem

prt
ASCII

Comm parameter off RTU

not used mem
Slide Switches
Modbus Modbus
Modbus
Connector
Modbus
Modbus Plus Modbus Plus
Plus
Connector Chan A
Chan A Modbus
Plus

Modbus Plus Modbus

Plus
Connector Chan B Network
Chan B*
Node

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Specifications The following table shows the specifications for the 140CPU42402 CONTROLLER
module.
Specifications
User Logic/Reference 984 Ladder Discrete Register Extended
Capacity Logic Register
64 k words 64 k 57 k 96 k
57,766 4XX registers max
Only if:
0XXX = 16 and
1XXX = 16 and
3XXX = 16
Reference Capacity
Discrete 64 k - any mix
Local I/O (Main Backplane)
Maximum I/O Words 64 In and 64 Out*
Maximum Number of I/O 2 (Requires expander)
Racks
Remote I/O
Maximum I/O Words per Drop 64 In and 64 Out*
Maximum Number of Remote 31
Drops
Distributed I/O
Maximum Number of 3**
Networks per System
Maximum Words per Network 500 In and 500 Out
(For every DIO drop, there is a
minimum of words input of
overhead.)
Maximum Words per Node 30 In and 32 Out
Watchdog Timer 250 ms (S/W adjustable)
Logic Solve Time 0.1 ms / k to 0.5 ms / k
Battery 3 V Lithium
Service Life 1200 mAh
Shelf Life 10 years with 0.5% loss of capacity per year
Battery Load Current @ Power-off
Typical 7 µA
Maximum 210 µA

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Specifications
Communication
Modbus (RS-232) 1 serial port (9-pin D-shell)
Modbus Plus (RS-485) 2 (redundant) network ports (9-pin D-shell)
General
Diagnostics Power Up Runtime
RAM RAM
RAM Address RAM Address
Executive Checksum Executive Checksum
User Logic Check User Logic Check
Processor
Bus Current Required 1.8 A
Power dissipation 9W
TOD Clock +/- 8.0 seconds/day 0 ... 60 °C
Maximum Number of NOM, 6
NOE, and MMS modules (any
combination)

*This information can be a mix of Discrete or Register I/Os. For each word of
Register I/O configured, one word of I/O words must be subtracted from the total
available. The same holds true for each block of 8 bits or 16 bits of Discrete I/O
configured-one word of Register I/O must be subtracted from the total available.
**Requires the use of the 140NOM2x00 Option Modules.

LED Indicators The following figure shows the CPU LED indicators.
and Descriptions

Ready

Run Bat Low

Modbus
Modbus + Error A

Error B

Mem Prt

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The following table shows the CPU LED descriptions.

LED Descriptions
LEDs Color Indication when On
Ready Green The CPU has passed powerup diagnostics.
Run Green The CPU has been started and is solving logic (see the following
table for Run LED error codes).
Modbus Green Communications are active on the Modbus port.
Modbus + Green Communications are active on the Modbus Plus port.
Mem Prt Amber Memory is write protected (the memory protect switch is on).
Bat Low Red The battery needs replacing.
Error A Red Indicates a communications error on the redundant Modbus Plus
port A (140CPU42402 only).
Error B Red Indicates a communications error on the redundant Modbus Plus
port B (140CPU42402 only).

LED Error Codes The following table shows the run LED error codes for the CPU42402.
LED Error Codes
Number of Blinks Code Error
Continuous 0000 requested kernel mode
2 80B ram error during sizing
80C run output active failed
82E MB command handler stack error
3 769 bus grant received
72A not master asic on cpu
72B master config write bad
72C quantum bus DPM write failure
72F plc asic loopback test
730 plc asic BAD_DATA

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LED Error Codes

Number of Blinks Code Error
4 604 UPI timeout error
605 bad UPI response opcode
606 UPI bus diagnostic error
607 modbus cmd-buffer overflow
608 modbus cmd-length is zero
609 modbus abort command error
614 mbp bus interface error
615 bad mbp response opcode
616 timeout waiting for mbp
617 mbp out of synchronization
618 mbp invalid path
619 page 0 not paragraph aligned
61E bad external uart hardware
61F bad external uart interrupt
620 bad receive comm state
621 bad transmit comm state
622 bad comm state trn_asc
623 bad comm state trn_rtu
624 bad comm state rcv_rtu
625 bad comm state rcv_asc
626 bad modbus state tmr0_evt
627 bad modbus state trn-int
628 bad modbus state rcv-int
631 bad interrupt
5 503 ram address test error
52D P.O.S.T BAD MPU ERROR
6 402 ram data test error
7 300 EXEC not loaded
301 EXEC Checksum
8 8001 Kernal prom checksum error
8002 flash prog / erase error
8003 unexpected executive return

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Front Panel Two, three-position slide switches are located on the front of the CPU. The left
Switches switch is used for memory protection when in the top position and no memory
protection in the middle and bottom positions. The three-position slide switch on the
right is used to select the comm parameter settings for the Modbus (RS-232) ports.

The following figure shows the three options that are available for the CPU42402
module.

mem ASCII
prt

off RTU

not used mem

Note: The CPU hardware defaults to bridge mode when the front panel switch is
set to RTU or ASCII mode. When networking controllers, a panel device connected
to the CPU Modbus port can communicate with the controller to which it is
connected, as well as log into any nodes on the Modbus Plus network.

Setting the slide switch to the top position assigns ASCII functionality to the port; the
following comm parameters are set and cannot be changed.
ASCII Comm Port Parameters
Baud 2,400
Parity Even
Data Bits 7
Stop Bits 1
Device Address Rear panel rotary switch setting

Setting the slide switch to the middle position assigns remote terminal unit (RTU)
functionality to the port; the following comm parameters are set and cannot be
changed.
RTU Comm Port Parameters
Baud 9,600
Parity Even
Data Bits 8
Stop Bits 1
Device Address Rear panel rotary switch setting

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Setting the slide switch to the bottom position gives you the ability to assign comm
parameters to the port in software; the following parameters are valid.
Valid Comm Port Parameters
Baud 19,200 1,200
9,600 600
7,200 300
4,800 150
3,600 134.5
2,400 110
2,000 75
1,800 50
Parity Enable/Disable Odd/Even
Data Bits 7/8
Stop Bits 1/2
Device Address 1 ... 247

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Rear Panel Two rotary switches (refer to the following illustration) are located on the rear panel
Switches of the CPU. They are used for setting Modbus Plus node and Modbus port
addresses.

Note: The highest address that may be set with these switches is 64.

SW1 (the top switch) sets the upper digit (tens) of the address; SW2 (the bottom
switch) sets the lower digit (ones) of the address. The illustration below shows the
correct setting for an example address of 11.

0 1
9
2
8

SW1 (TOP)
3
7

4
6 5

0 1
9
2
8

SW2 (BOTTOM)
3
7

4
6 5

The following table shows the SW1 and SW2 address settings.
SW1 and SW2 Address Settings
Node Address SW1 SW2
1 ... 9 0 1 ... 9
10 ... 19 1 0 ... 9
20 ... 29 2 0 ... 9
30 ... 39 3 0 ... 9
40 ... 49 4 0 ... 9
50 ... 59 5 0 ... 9
60 ... 64 6 0 ... 4

Note: If "0" or an address greater than 64 is selected, the Modbus + LED will be
"on" steady, to indicate the selection of an invalid address.

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Modbus All Quantum CPUs are equipped with a nine-pin RS-232C connector that supports
Connector Modicon’s proprietary Modbus communication protocol. The following is the Modbus
Pinouts port pinout connections for nine-pin and 25-pin connections.

Note: Although the Modbus ports electrically support existing Modbus cables, it is
recommended that a Modbus programming cable (Part # 990NAA26320 or
990NAA26350) be used. This cable has been designed to fit under the door of a
Quantum CPU or NOM module.

Modbus Ports The following figure shows the Modbus port pinout connections for nine-pin and 25-
Pinout pin connections.
Connections IBM-AT Quantum IBM-XT Quantum
9-Pin Female 9-Pin Male 25-Pin Female 9-Pin Male
CD 1 1 SHIELD SHIELD 1 1 SHIELD

RX 2 2 RX TX 2 2 RX
TX 3 3 TX RX 3 3 TX

DTR 4 4 DTR RTS 4 4 DTR

GRND 5 5 GRND CTS 5 5 GRND
DSR 6 6 DSR DSR 6 6 DSR

RTS 7 7 RTS GRND 7 7 RTS

CTS 8 8 CTS NC 8 8 CTS
9 NC DTR 20 9 NC

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Modbus Ports The following figure shows the Modbus port pinout connections for nine-pin portable
Pinout computers
Connections for
Portable IBM-AT Quantum
Computers 9-Pin Female 9-Pin Male

CD SHIELD

RX RX

TX TX

DTR DTR

GRND GRND

DSR DSR

RTS RTS

CTS CTS

NC NC
The following is the abbreviation key for the above figures.
TX: Transmitted Data DTR: Data Terminal Ready
RX: Received Data CTS: Clear to Send
RTS: Request to Send NC: No Connection
DSR: Data Set Ready CD: Carrier Detect

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