CD1316EN

?
Parts
Catalog

Allison Transmission
ON-HIGHWAY MODELS

MT 640, 643, 643R, 643RM

MT 650, 653, 653RM
MTB 643, 653

2001 JULY 01

Division of General Motors Corporation

P.O. Box 894 Indianapolis, Indiana 46206-0894
www.allisontransmission.com

Printed in the U.S.A. Copyright © 2001 General Motors Corp.

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG
Sectional Index
? How To Use This Catalog Intro

Pictorial Index Pict

Service Kits SK

A/N Table A/N

Main Housing 01

Oil Pump 10

Turbine Shaft And Forward Clutch 14–1

Fourth Clutch 14–2

Third Clutch, Center Support, And Second Clutch 14–3

Gear Unit And Main Shaft 14–4

First And Reverse Clutch 14–5

Control Valve 16–1

Retarder Control Valve 16–2

Governor 17

Torque Converter 21

Output Housing 22

Special Parts 23

Retarder Adapter 35–1

Retarder Housing 35–2

Oil Pan 37

Dress Groups 50

Miscellaneous Options Misc

Support Equipment SE

Supplemental Parts Information SPI

Numerical Parts Index Index

Foldouts FO

2 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

Foldout Index
? Foldout 1. MT(B) 640, 643 Transmission — Cross Section FO01

Foldout 2. MT(B) 650, 653 Transmission — Cross Section FO02

Foldout 3. MT 643R Transmission — Cross Section FO03

20010701 Copyright © 2001 General Motors Corp. 3

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? TRADEMARK USE

The following trademarks are the property of the companies indicated:

• Viton® is a registered trademark of DuPont Corporation.

SERVICE LITERATURE

This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul,
and parts support for your transmission. To ensure maximum performance and service life from your unit,
you may order publications from:

SGI, Inc.
Attn: Allison Literature Fulfillment Desk
8350 Allison Avenue
Indianapolis, IN 46268
TOLL FREE: 888-666-5799
INTERNATIONAL: 317-471-4995

MT Series Service Literature

Publication Name Publication No.
*Mechanic’s Tips MT1357EN
*Operator’s Manual OM1334EN
Parts Catalog PC1316EN
Parts Catalog On CD-ROM CD1316EN
Retail Literature Catalog GN2798EN
Service Manual SM1317EN
Troubleshooting Manual TS1838EN
*Also Available On The Internet At www.allisontransmission.com

4 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

?
Intro
MODELS COVERED
A complete A/N listing of all models covered by this catalog can be found starting on Page 26. If your
nameplate does not contain an A/N, please disregard this A/N listing.

TRANSMISSION ASSEMBLY PART NUMBER (A/N)

To use this catalog you must know the Allison Transmission assembly part number (A/N) or engineering
group number found on the transmission nameplate. The nameplate is attached to the rear of the right side of
the housing.

SERVICE KITS
Available service parts kits are listed on Pages 10 through 20.

NUMERICAL INDEX
A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the history
of parts. Parts, both current and superseded, appear in numerical order in the Part No. column. Current part
numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are followed by the
older part number in the history column. Parts that have been replaced are followed by the part number of the
replacing part. Footnote symbols show when a part is replaced by (RB), or when a part replaces (R) an older
part. Parts no longer available from Allison Transmission Division are followed by three asterisks (***).

CROSS-SECTION
A representative cross-sectional view of the transmission is shown on foldouts at the back of this catalog.

HOW TO ORDER PARTS

If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it will be
included.
If a detail part is ordered, only the detail part will be sent unless its part number is starred (*). A starred (*)
part number means that such a part is not serviced alone. This is necessary because certain parts require
factory installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly
under which it is indented will be sent.

NOTE: All parts orders must be directed to your dealer — do not send them to Allison
Transmission. Always include the transmission model, the transmission assembly
number, and serial number when ordering parts. Be sure to include part name
and part number.

WARRANTY
Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly
reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission
Distributor.

20010701 Copyright © 2001 General Motors Corp. 5

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly or Group Number, Found On The Transmission Nameplate.

?
Pict

TORQUE CONVERTER
SECTION
PAGE 21–1.1
OIL PUMP
SECTION
PAGE 10–1.1

TURBINE SHAFT AND

FORWARD CLUTCH
SECTION
PAGE 14–1–1.1

TURBINE SHAFT AND

FORWARD CLUTCH SECTION
PAGE 14–1–1.1

FOURTH CLUTCH SECTION

PAGE 14–2–1.1

V06244

Sheet 1. MT 640, 643, 650, 653 On-Highway Transmissions Pictorial Index

20010701 Copyright © 2001 General Motors Corp. 6

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly or Group Number, Found On The Transmission Nameplate.

?
Pict

THIRD CLUTCH, CENTER SUPPORT,

AND SECOND CLUTCH SECTION
PAGE 14–3–1.1

THIRD CLUTCH, CENTER SUPPORT,

AND SECOND CLUTCH SECTION
PAGE 14–3–1.1

GEAR UNIT AND

MAIN SHAFT SECTION
PAGE 14–4–1.1

GEAR UNIT AND

MAIN SHAFT SECTION
PAGE 14–4–1.1

V06245

Sheet 2. MT 640, 643, 650, 653 On-Highway Transmissions Pictorial Index

7 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly or Group Number, Found On The Transmission Nameplate.

? RETARDER CONTROL
MAIN HOUSING
VALVE SECTION
Pict
SECTION
PAGE 01–1.1 PAGE 16–2–1.1

FIRST AND REVERSE CLUTCH

SECTION
PAGE 14–5–1.1

CONTROL VALVE
SECTION
PAGE 16–1–1.1

ALSO SEE
RETARDER ADAPTER
SECTION
PAGE 35–1–1.1

SPECIAL PARTS SECTION

PAGE 23–1.1

DRESS GROUPS
(MT 643, 653) SECTION
PAGE 50–1.1
OIL PAN
SECTION MISCELLANEOUS OPTIONS
PAGE 37–1.1 SECTION
PAGE MISC–1.1
V06957

Sheet 3. MT 640, 643, 650, 653 On-Highway Transmissions Pictorial Index

20010701 Copyright © 2001 General Motors Corp. 8

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly or Group Number, Found On The Transmission Nameplate.

? FIRST AND REVERSE CLUTCH

Pict SECTION
PAGE 14–5–1.1

OUTPUT HOUSING
SECTION
PAGE 22–1.1
ALSO SEE
RETARDER ADAPTER
SECTION
PAGE 35–1–1.2

GOVERNOR
SECTION
PAGE 17–1.1 SPECIAL PARTS
SECTION ALSO SEE
PAGE 23–1.1 RETARDER ADAPTER
OUTPUT HOUSING SECTION
SECTION PAGE 35–1–1.2
PAGE 22–1.1
RETARDER HOUSING SECTION
PAGE 35–2–1.1
RETARDER ADAPTER SECTION
PAGE 35–1–1.1
RETARDER ADAPTER SECTION
PAGE 35–1–1.1

SPECIAL PARTS
SECTION RETARDER CONTROL
PAGE 23–1.1 VALVE SECTION
PAGE 16–2–1.1

RETARDER HOUSING
SECTION
PAGE 35–2–1.1

RETARDER
HOUSING SECTION
PAGE 35–2–1.1
GOVERNOR
SECTION
PAGE 17–1.1
V06081

Sheet 4. MT 640, 643, 650, 653 On-Highway Transmissions Pictorial Index

9 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS
RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

MASTER OVERHAUL KIT — P/N 29502306 3 6 20 SK

Kit Contains Bearings, Clutch Plates, Seals, Gaskets, Etc., Necessary
For Major Overhaul Of MT 640, 643 Transmissions.
Part No. Qty Description
190139 24 Locknut, 5⁄ 16-24
3909063 8 Nut, Push-On, 1⁄4 inch
6756782 1 Bushing, 1 ID x 1.128 OD x 7⁄ 8 inch
6757563 1 Slinger. Used Prior To S/N 2410227062.
6758036 1 Sealring, 12.062 inch ID
6761244 1 O-ring, 0.420 inch ID
6762127 1 O-ring, 1.109 inch ID
6769631 4 Lockstrip
6770820 1 O-ring, 1.962 inch ID
6774968 10 Roller, Stator Freewheel, 3⁄8 x 0.927 inch
6833981 2 Sealring, External Lip-Type, 6.655 inch ID
6833999 2 Sealring, Hook-Type, 15⁄8 inch OD
6834389 1 Washer, Thrust, 2.423 ID x 3.080 inch OD
6834908 12 Washer, Rubber-Coated Flat, 0.386 ID x 3⁄4 inch OD
6835386 1 Washer, Thrust, 2.526 ID x 2.900 inch OD
6837228 1 Seal Assembly, Oil, 3.356 inch OD. Used Prior To
S/N 2410049490.
6837429 AR Spacer, Turbine Bearing, 0.015 inch. Color Coded Gold.
6837430 AR Spacer, Turbine Bearing, 0.030 inch. Color Coded Silver.
6837431 AR Spacer, Turbine Bearing, 0.042 inch. Color Coded Plain.
6837432 AR Spacer, Turbine Bearing, 0.060 inch. Color Coded Black.
6837433 AR Spacer, Turbine Bearing, 0.075 inch. Color Coded Copper.
6839163 1 Sealring, Hook-Type, 1 inch OD
6839364 1 Washer, Thrust, 2.077 ID x 2.700 inch OD
6839761 1 Washer, Sealing, 0.760 ID x 1.083 inch OD
6881926 1 Bushing, 21⁄4 ID x 2.440 OD x 0.645 inch
6883025 1 Shroud, Breather
6883031 1 Sealring, Internal Lip-Type, 4.677 inch OD
6883033 1 Sealring, External Lip-Type, 8.729 inch ID
6883035 2 Sealring, External Lip-Type, 9.949 inch ID
6884749 1 Governor Filter Kit. Kit Contains 6882687 Governor Filter And
6882689 O-ring. Used Starting With S/N 2410058071.
6884872 1 Gasket, Lube Valve Adapter
9411417 1 Washer, Flat, 0.536 ID x 1.074 inch OD
9428135 1 Bearing Assembly, Roller Thrust
9428137 1 Race, Roller Thrust Bearing
9432512 1 Race, Roller Thrust Bearing
9432513 1 Bearing Assembly, Roller Thrust
9432554 1 Bearing Assembly, Roller Thrust
9432558 1 Race, Roller Thrust Bearing. Used Prior To S/N 2410049490.
9433344 1 Race, Roller Thrust Bearing

(continued on next page)

20010701 Copyright © 2001 General Motors Corp. 10

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS (cont’d)

RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

SK MASTER OVERHAUL KIT — P/N 29502306 (cont’d) 3 6 20

Part No. Qty Description

9438017 1 Bearing Assembly, Roller
23010610 1 Seal Assembly, Oil, 0.754 inch OD
23010654 1 Filter, Oil
23011471 2 Sealring, Internal Lip-Type, 8.575 inch OD
23011924 1 Bushing, 2.066 ID x 2.254 OD x 2.410 inch
23013907 1 Race, Roller Thrust Bearing. Use Only With 23013905 Ground
Sleeve, Sold In 23014527 Kit, 23013906 Converter Pump Hub,
And 23048030 Roller Bearing Assembly.
23014462 1 Flexplate Nut Kit. Kit Contains Six 23014107 3⁄ 8-24 Nuts.
23014632 1 Sealring Kit. Kit Contains Four 23015617 Sealrings.
23015799 2 Bearing Assembly, Roller Thrust
23015880 2 Sealring, External Lip-Type, 3.280 inch ID
23016017 1 Slinger. Used Starting With S/N 2410227062.
23016347 1 Sealring, 13.505 inch ID
23016564 2 Sealring, 133⁄4 inch ID
23016643 2 Seal Assembly, Oil, 3.881 inch OD
23016859 1 Bushing, 0.630 ID x 0.814 OD x 0.428 inch
23016866 1 Bearing Assembly, Roller Thrust
23018625 1 Gasket, Governor Cover
23019782 2 Bearing Assembly Kit
23040551 1 Bolt And Washer Kit. Kit Contains 23013398 3⁄ 8-16 x 21⁄ 4
Patchlock Bolt And 23014094 3⁄ 8 Flat Washer.
23040552 1 Bolt And Washer Kit. Kit Contains 23013398 3⁄ 8-16 x 3 Patchlock
Bolt And 23013841 3⁄ 8 Plain Washer.
23042200 9 Plate, Clutch, Internal-Splined Friction
23042201 6 Plate, Clutch, Internal-Splined Friction
23045099 1 Gasket, Rear Cover
23045247 1 Screen, Governor. Used Prior To S/N 2410058071.
23045556 1 Seal Assembly, Oil, 3.377 inch OD
23046108 AR Plate, Clutch, Internal-Splined Friction
23046344 1 Gasket, Front Support
23047959 1 Bearing Assembly, Single-Row Ball
23047970 1 Bearing Assembly, Single-Row Ball
23048030 1 Bearing Assembly, Roller
29501160 1 Gasket, Oil Pan
29501161 1 Gasket, PTO Cover
29507909 1 Washer, Drain Plug
29510838 1 Bolt, 1⁄2-20 x 11⁄2 inch
29513517 10 Spring, Stator Freewheel Roller
29516211 2 Bushing, 1.566 ID x 1.690 OD x 1⁄2 inch
29517123 1 Bearing Assembly, Roller
29524362 1 Washer, Thrust, 0.771 ID x 11⁄4 inch OD
29536379 1 Seal Assembly, Oil, 92.18 mm OD

(continued on next page)

11 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS (cont’d)

RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

MASTER OVERHAUL KIT — P/N 29502306 (cont’d) 3 6 20 SK

Part No. Qty Description
29536726 1 Gasket, Converter Pump Hub
29537887 6 Plate, Clutch, Internal-Splined Friction
29538474 ‡ 1 Filter, Oil

MASTER OVERHAUL KIT — P/N 29502307 3 6 20

Kit Contains Bearings, Clutch Plates, Seals, Gaskets, Etc., Necessary
For Major Overhaul Of MT 650, 653 Transmissions.
Part No. Qty Description
190139 24 Locknut, 5⁄ 16-24
3909063 8 Nut, Push-On, 1⁄ 4 inch
6756782 1 Bushing, 1 ID x 1.128 OD x 7⁄ 8 inch
6757563 1 Slinger. Used Prior To S/N 2410227062.
6758036 1 Sealring, 12.062 inch ID
6761244 1 O-ring, 0.420 inch ID
6762127 1 O-ring, 1.109 inch ID
6769631 4 Lockstrip
6770820 1 O-ring, 1.962 inch ID
6771144 1 Locknut, 2 inch-16
6773311 1 Seal Assembly, Oil, 4.756 inch OD
6774968 10 Roller, Stator Freewheel, 3⁄8 x 0.927 inch
6830187 1 Sealring, Hook-Type, 25⁄ 16 inch OD
6833981 2 Sealring, External Lip-Type, 6.655 inch ID
6833999 2 Sealring, Hook-Type, 15⁄ 8 inch OD
6834389 1 Washer, Thrust, 2.423 ID x 3.080 inch OD
6834908 12 Washer, Rubber-Coated Flat, 0.386 ID x 3⁄4 inch OD
6835386 2 Washer, Thrust, 2.526 ID x 2.900 inch OD
6835397 2 Washer, Thrust, 3.257 ID x 3.780 inch OD
6837228 1 Seal Assembly, Oil, 3.356 inch OD. Used Prior To
S/N 2410049490.
6837429 AR Spacer, Turbine Bearing, 0.015 inch. Color Coded Gold.
6837430 AR Spacer, Turbine Bearing, 0.030 inch. Color Coded Silver.
6837431 AR Spacer, Turbine Bearing, 0.042 inch. Color Coded Plain.
6837432 AR Spacer, Turbine Bearing, 0.060 inch. Color Coded Black.
6837433 AR Spacer, Turbine Bearing, 0.075 inch. Color Coded Copper.
6839163 1 Sealring, Hook-Type, 1 inch OD
6839364 1 Washer, Thrust, 2.077 ID x 2.700 inch OD
6839386 2 Washer, Thrust, 3.720 ID x 41⁄ 4 inch OD
6839761 1 Washer, Sealing, 0.760 ID x 1.083 inch OD
6881926 1 Bushing, 21⁄4 ID x 2.440 OD x 0.645 inch
6883025 1 Shroud, Breather
6883031 2 Sealring, Internal Lip-Type, 4.677 inch OD
6883033 1 Sealring, External Lip-Type, 8.729 inch ID

(continued on next page)

‡ Prior To S/N 2410058071, Also Order Tube P/N 6883045

20010701 Copyright © 2001 General Motors Corp. 12

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS (cont’d)

RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

SK MASTER OVERHAUL KIT — P/N 29502307 (cont’d) 3 6 20

Part No. Qty Description

6883035 3 Sealring, External Lip-Type, 9.949 inch ID
6884749 1 Governor Filter Kit. Kit Contains 6882687 Governor Filter And
6882689 O-ring. Used Starting With S/N 2410058071.
6884872 1 Gasket, Lube Valve Adapter
9428135 1 Bearing Assembly, Roller Thrust
9428137 1 Race, Roller Thrust Bearing
9432512 1 Race, Roller Thrust Bearing
9432513 1 Bearing Assembly, Roller Thrust
9432554 1 Bearing Assembly, Roller Thrust
9432558 1 Race, Roller Thrust Bearing. Used Prior To S/N 2410049490.
9433344 1 Race, Roller Thrust Bearing
9434057 1 Bearing Assembly, Roller Thrust
23010610 1 Seal Assembly, Oil, 0.754 inch OD
23010654 1 Filter, Oil
23011471 2 Sealring, Internal Lip-Type, 8.575 inch OD
23011924 1 Bushing, 2.066 ID x 2.254 OD x 2.410 inch
23013907 1 Race, Roller Thrust Bearing. Used Only With 23013905 Ground
Sleeve, Sold In 23014527 Kit, 23013906 Converter Pump Hub,
And 23048030 Roller Bearing Assembly.
23014462 1 Flexplate Nut Kit. Kit Contains Six 23014107 3⁄ 8-24 Nuts.
23014632 1 Sealring Kit. Kit Contains Four 23015617 Sealrings.
23015799 2 Bearing Assembly, Roller Thrust
23015880 2 Sealring, External Lip-Type, 3.280 inch ID
23016017 1 Slinger. Used Starting With S/N 2410227062.
23016347 1 Sealring, 13.505 inch ID
23016564 2 Sealring, 133⁄4 inch ID
23016643 2 Seal Assembly, Oil, 3.881 inch OD
23016859 1 Bushing, 0.630 ID x 0.814 OD x 0.428 inch
23016866 1 Bearing Assembly, Roller Thrust
23018625 1 Gasket, Governor Cover
23019782 2 Bearing Assembly Kit
23040551 1 Bolt And Washer Kit. Kit Contains 23013398 3⁄ 8-16 x 21⁄4
Patchlock Bolt And 23014094 3⁄ 8 Flat Washer.
23040552 1 Bolt And Washer Kit. Kit Contains 23013398 3⁄ 8-16 x 3 Patchlock
Bolt And 23013841 3⁄ 8 Plain Washer.
23041146 1 Bearing Assembly, Single-Row Ball
23042200 9 Plate, Clutch, Internal-Splined Friction
23042201 11 Plate, Clutch, Internal-Splined Friction
23045099 2 Gasket, Rear Cover
23045247 1 Screen, Governor. Used Prior To S/N 2410058071.
23045556 1 Seal Assembly, Oil, 3.377 inch OD
23046108 AR Plate, Clutch, Internal-Splined Friction
23046344 1 Gasket, Front Support

(continued on next page)

13 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS (cont’d)

RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

MASTER OVERHAUL KIT — P/N 29502307 (cont’d) 3 6 20 SK

Part No. Qty Description
23048030 1 Bearing Assembly, Roller
29501150 1 Bearing Assembly, Roller
29501160 1 Gasket, Oil Pan
29501161 1 Gasket, PTO Cover
29507909 1 Washer, Drain Plug
29513517 10 Spring, Stator
29516211 2 Bushing, 1.566 ID x 1.690 OD x 1⁄ 2 inch
29517123 1 Bearing Assembly, Roller
29536726 1 Gasket, Converter Pump Hub
29537887 6 Plate, Clutch, Internal-Splined Friction
29538474 ‡ 1 Filter, Oil

SEAL AND GASKET KIT — P/N 29530326 3 6 20

Kit Contains All Seals And Gaskets Necessary For Complete
Transmission Rebuild For MT(B) 640, 643, 650, 653.
Part No. Qty Description
190139 24 Locknut, 5⁄ 16-24
3909063 8 Nut, Push-On, 1⁄4 inch
6758036 1 Sealring, 12.062 inch ID
6761244 1 O-ring, 0.420 inch ID
6769631 4 Lockstrip
6770820 1 O-ring, 1.962 inch ID
6773311 1 Seal Assembly, Oil, 4.756 inch OD
6774968 10 Roller, Stator Freewheel, 3⁄8 x 0.927 inch
6830187 1 Sealring, Hook-Type, 25⁄ 16 inch OD
6833981 2 Sealring, External Lip-Type, 6.655 inch ID
6833999 2 Sealring, Hook-Type, 15⁄8 inch OD
6834583 1 Ring, Retaining, External, 1.214 inch ID
6834908 12 Washer, Rubber-Coated Flat, 0.386 ID x 3⁄ 4 inch OD
6837228 1 Seal, Oil. Used Prior To S/N 2410049490.
6837429 AR Spacer, Turbine Bearing, 0.015 inch. Color Coded Gold.
6837430 AR Spacer, Turbine Bearing, 0.030 inch. Color Coded Silver.
6837431 AR Spacer, Turbine Bearing, 0.042 inch. Color Coded Plain.
6837432 AR Spacer, Turbine Bearing, 0.060 inch. Color Coded Black.
6837433 AR Spacer, Turbine Bearing, 0.075 inch. Color Coded Copper.
6882687 1 Filter, Governor
6882689 1 O-ring, 0.753 inch ID
6883031 1 Sealring, Low Piston, 4.5 inch ID (650 Model Only)
6883031 2 Sealring, Internal Lip-Type, 4.677 inch OD
6883033 1 Sealring, External Lip-Type, 8.729 inch ID
6883035 3 Sealring, External Lip-Type, 9.949 inch ID

(continued on next page)

‡ Prior To S/N 2410058071, Also Order Tube P/N 6883045.

20010701 Copyright © 2001 General Motors Corp. 14

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS (cont’d)

RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

SK SEAL AND GASKET KIT — P/N 29530326 (cont’d) 3 6 20

Part No. Qty Description

6884872 1 Gasket, Lube Valve Adapter
8658110 1 Sealring, Modulator, 17.12 mm ID
9411417 1 Washer, Flat, 0.536 ID x 1.074 inch OD
23010610 1 Seal Assembly, Oil, 0.754 inch OD
23011471 2 Sealring, Internal Lip-Type, 8.575 inch OD
23013936 1 Sealring, Butt-Joint, 1 inch OD
23014107 6 Nut, Flanged, 3⁄ 8-24
23014632 1 Sealring Kit. Kit Contains Four 23015617 Sealrings.
23015880 2 Sealring, External Lip-Type, 3.280 inch ID
23016347 1 Sealring, 13.505 inch ID
23016564 2 Sealring, 133⁄4 inch ID
23016643 1 Seal Assembly, Oil, 3.881 inch OD
23018625 1 Gasket, Governor Cover
23040551 1 Bolt And Washer Kit. Kit Contains 23013398 3⁄ 8-16 x 21⁄4
Patchlock Bolt And 23014094 3⁄ 8 Flat Washer.
23040552 1 Bolt And Washer Kit. Kit Contains 23013398 3⁄ 8-16 x 3 Patchlock
Bolt And 23013841 3⁄ 8 Plain Washer.
23045099 2 Gasket, Rear Cover
23045247 1 Screen, Governor. Used Prior To S/N 2410058071.
23045556 1 Seal Assembly, Oil, 3.377 inch OD
23046154 6 Spacer, Converter Drive
23046344 1 Gasket, Front Support
29501161 1 Gasket, PTO Cover
29510838 1 Bolt, 1⁄2-20 x 11⁄ 2 inch
29513517 10 Spring, Stator Freewheel Roller
29536379 1 Seal Assembly, Oil, 92.18 mm OD
29536726 1 Gasket, Converter Pump Hub

For MTB Models Only — Also Order 23019164 MTB Supplemental

Seal and Gasket Kit.
Part No. Qty Description
6880353 1 Governor Service Kit. Kit Contains 23018625 Governor Cover
Gasket, 23017556 Governor Pin, And 6880354 Instruction Sheet
No. 80.
6882689 1 O-ring, 0.753 inch ID
6884749 1 Governor Filter Kit. Kit Contains 6882687 Governor Filter And
6882689 O-ring. Used Starting With S/N 2410058071.
6885106 1 Sealring, 1.390 inch ID
6885122 1 O-ring, 29.82 mm ID
23010005 1 Seal Assembly, Oil, 5.004 inch OD
23010382 1 O-ring, 266.42 mm ID
23011902 1 Gasket, Retarder Housing
23011903 2 Gasket, Retarder Control Valve Body

(continued on next page)

15 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS (cont’d)

RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

SEAL AND GASKET KIT — P/N 29530326 (cont’d) 3 6 20 SK

Part No. Qty Description
23013729 1 Gasket, Retarder-Pressure Regulator Valve Cover
23013730 1 Gasket, Retarder Regulating Valve Body
23013847 1 Gasket, Retarder Valve Cover
23014056 1 O-ring, 304.40 mm ID
23014057 14 O-ring, 12.42 mm ID
23014161 2 Sealring, Butt-Joint, 76.20 mm OD
23015806 4 O-ring, 0.924 inch ID
23016636 1 Gasket, Retarder Regulating Valve Oil Transfer Plate
23041288 6 Sealring, External Lip-Type, 74.93 mm ID
23045099 1 Gasket, Retarder Adapter Housing
29506049 1 Sealring, External Lip-Type, 10.195 inch ID
29506050 1 Sealring, Internal Lip-Type, 4.305 inch OD
29524114 1 Gasket, Retarder Accumulator Cover

OIL FILTER AND OIL PAN GASKET KIT — P/N 29538489 5 10 40

Use Starting With S/N 2410058071. When Replacing 6839266 OR 29502302 Kit With
29538489 Kit, Also Order 6883045 Oil Filter Tube. See SPI 4-TR-01.
Part No. Qty Description
6762127 1 O-ring, 1.109 inch ID
6771005 1 O-ring, 0.729 inch ID
29501160 1 Gasket, Oil Pan
29538474 1 Filter, Oil
29538475 1 Grommet For AT (Discard)
29538479 1 Grommet For MT

5.1 OIL PAN CONVERSION KIT — P/N 29538491 5 10 40

Used To Convert 5.1 inch Deep Oil Pan To Polyester Filter. See SPI 4-TR-01.
Part No. Qty Description
6762127 1 O-ring, 1.109 inch ID
6883046 1 Tube, Filter
29500738 1 Bolt, Flange Head, 5⁄16-18 x 5⁄8 inch
29501160 1 Gasket, Oil Pan
29538474 1 Filter, Oil
29538479 1 Grommet For MT
29538488 1 Bracket, Filter

20010701 Copyright © 2001 General Motors Corp. 16

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS (cont’d)

RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

SK 4.3 OIL PAN CONVERSION KIT — P/N 29538492 5 10 40

Used To Convert 4.3 inch Shallow Oil Pan To Polyester Filter. See SPI 4-TR-01.
Part No. Qty Description
6762127 1 O-ring, 1.109 inch ID
6883045 1 Tube, Filter
29501160 1 Gasket, Oil Pan
29538474 1 Filter, Oil
29538479 1 Grommet For MT

SEPARATOR PLATE KIT — P/N 6883402 1 1 1

Used With 23011778 Transmission Housing Assembly On MT 640 And
MT 650 Transmissions Prior To S/N 2410013800.
Part No. Qty Description
6883189 1 Plate, Separator
6883399 1 Instruction Sheet No. 103
23011254 1 Template, Separator Plate

SEPARATOR PLATE KIT — P/N 23019543 2 4 10

Used On MT 640, 643, 650DR, And 653DR Transmissions
S/N 2410013801 And Later With Standard (52 psi) Modulation Calibrations.
Part No. Qty Description
23017844 1 Plate, Separator
23046467 1 Template, Separator Plate
29503764 1 Instruction Sheet No. 243

SEPARATOR PLATE KIT — P/N 23041119 2 4 10

Used On MT 640, 643, 650DR, And 653DR Transmissions
S/N 24100013801 And Later With Reduced (29 psi) Modulation Calibrations.
Part No. Qty Description
23016450 1 Plate, Separator
23046467 1 Template, Separator Plate
29503763 1 Instruction Sheet No. 242

HIGH-RANGE LOCKUP MODIFICATION KIT — P/N 29502308 As Required

Part No. Qty Description

274244 1 O-ring, Bulkhead, 0.250 inch OD
6762127 1 O-ring, 1.109 inch ID
6882043 1 Tube, 1⁄4 OD x 24 inch
6882044 1 Fitting, Bulkhead
6882045 3 Fitting, Adapter

(continued on next page)

17 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS (cont’d)

RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

HIGH-RANGE LOCKUP MODIFICATION KIT — P/N 29502308 (cont’d) As Required SK

Part No. Qty Description
6882046 1 Fitting, 90 Degree, 1⁄16-27 Male x 1⁄8-27 Female
6882914 1 Fitting, Cross, 1⁄ 4-18 Male x 1⁄4-18 Female
6882915 4 Fitting, Hose, 1⁄ 4-18
6882919 2 Fitting, Flared Tube, 1⁄8-27
6882922 1 Fitting, Flared Tube, 1⁄2-20 x 7⁄16-20
6882923 1 Nut, Tube
6882924 1 Tube, 37 Degree Flare, 1⁄ 4 OD x 11⁄2 inch
6882925 1 Fitting, Tee, 1⁄4-18 Male x 1⁄4-18 Female
6883178 1 Hose, 15 Foot Length
6883179 1 Fitting, Shoulder, Flared Tube
6883363 4 Fitting, 90 Degree Hose
23011395 1 Instruction Sheet No. 124
23011761 1 Fitting, Tee, 1⁄8-27 Male x 1⁄8-27 Female
23012035 1 Plug, Pipe, 1⁄ 4-18
29501160 1 Gasket, Oil Pan
29527776 1 Solenoid, 12V Normally Closed
29527777 1 Solenoid, 12V Normally Open

SECOND-RANGE START CONVERSION KIT — P/N 29502303 As Required

Part No. Qty Description

6762127 1 O-ring, 1.109 inch ID
6833949 1 Washer, 0.345 ID x 0.800 inch OD
6834536 1 Spring, 1–2 Shift Valve Return, 0.290 ID x 11⁄4 inch
6837882 1 Spring, 1–2 Shift Valve, 5⁄ 8 ID x 1.738 inch
6838077 1 Spring, Modulator Valve, 0.490 OD x 1.150 inch
6883864 1 Pin, Spring, 0.196 x 1.580 inch
6884492 1 Valve, 1–2 Shift
23010199 1 Stop, 1–2 Shift Valve, 0.310 x 0.770 inch
23010243 1 Valve, 1–2 Modulator
23012138 1 Instruction Sheet No. 130
23016450 1 Plate, Separator
23045388 1 Ball, 1⁄ 4 inch
23046467 1 Template, Separator Plate
29501160 1 Gasket, Oil Pan
29503763 1 Instruction Sheet No. 242

20010701 Copyright © 2001 General Motors Corp. 18

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS (cont’d)

RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

SK SPRING APPLY PISTON KIT — P/N 29514190 As Required

Used In Ten Plate Stack In Forward Clutch Assembly.
See SPI 24-TR-93.
Part No. Qty Description
29514191 24 Spring, Forward-Clutch Apply, 0.308 ID x 3⁄4 inch
29514192 1 Piston, Forward-Clutch Spring Apply
29514196 1 Instruction Sheet No. 264

SPRING APPLY PISTON KIT — P/N 29514193 As Required

Used In Twelve Plate Stack In Forward Clutch Assembly.
See SPI 24-TR-93.
Part No. Qty Description
29514194 24 Spring, Forward-Clutch Apply, 0.308 ID x 0.550 inch
29514195 1 Piston, Forward-Clutch Spring Apply
29514196 1 Instruction Sheet No. 264

RETARDER HOUSING KIT — P/N 29536119 2 4 10

Used To Service MTB 643 And MTB 653 Retarder Housing.
See SPI 3-TR-99.
Part No. Qty Description
8627650 1 Retainer, Speedometer Pickup Plug
23015458 1 Bolt, Flanged Head Patchlock, 5⁄16-18 x 11⁄16
23017298 1 Plug, Speedometer Pickup
23017303 1 O-Ring, 13.94 mm OD
23018536 1 Plug, 1 mm Orifice
29536118 1 Housing Assembly, Retarder
29536864 1 Instruction Sheet No. 280

RETARDER CONTROL VALVE BODY KIT — P/N 29536120 2 4 10

Used To Service MTB 643 And MTB 653 Retarder Control Valve Body.
See SPI 3-TR-99.
Part No. Qty Description
23015934 1 Retarder Control Valve Body
29536116 1 Fitting, Straight, Hydraulic 37 Degree Flare x 15⁄16-12
29536121 1 Fitting, 90 Degree, Hydraulic 37 Degree Flare x 15⁄16-12
29536865 1 Instruction Sheet No. 281

19 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? SERVICE KITS (cont’d)

RECOMMENDED
SPARES FOR UNITS
1–25 26–50 51–200

RETARDER ADAPTER HOUSING KIT — P/N 29536122 2 4 10 SK

Used To Service MTB 643 And MTB 653 Retarder Adapter Housing.
See SPI 3-TR-99.
Part No. Qty Description
23012993 1 Housing And Sleeve Assembly, Retarder Adapter
23018206 2 Plug, Pipe, 1⁄8-27
23018209 4 Plug, Pipe, 1⁄4-18
29536866 1 Instruction Sheet No. 282

EXTERNAL OIL FILTER KIT — P/N 23012366 As Required

Part No. Qty Description

23012367 1 Instruction Sheet No. 135
23012372 1 Hose and Fitting Assembly
23012373 3 Fitting, Swivel
23012374 1 Elbow
23012375 1 Elbow
25011122 1 Package, Oil Filter. Contains One 25312506 Oil Filter.
25011151 1 Cover Assembly, Filter

20010701 Copyright © 2001 General Motors Corp. 20

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? MODEL DESIGNATION CODE

(Stamped on the Transmission Nameplate)

The letters “MT” indicate planetary gear-type automatic transmissions.

The designation 640, 643, 650, or 653 indicate the automatic transmission series and the number of transmission
forward speed ranges.

Code Explanation
MT B 6 4 3 R RM

RM — Remanufactured transmission

R — Input retarder

0 or 3 — Major modification

4 — 4 forward speed ranges and 1 reverse

5 — 5 forward speed ranges and 1 reverse

6 — Transmission series “600”

B — Integral output retarder

MT — Planetary gear-type automatic transmission

V05549

21 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? CONSOLIDATED LISTING BY ALLISON PART NUMBER (A/N) OF

GMT MODELS INCLUDED IN THIS CATALOG
Please use Allison assembly numbers to determine parts for your GMT transmission. The one exception
is Section 50, Dress Groups, which are listed by GMT assembly numbers only.
GMT 530 A/N Allison A/N Model
15514652 29500273 MT 643
15514653 29500273 MT 643
15514655 29500273 MT 643
15574654 29500276 MT 653
15609747 29500276 MT 653
15629250 29500314 MT 653
15629317 29502829 MT 653
15629319 29502787 MT 653
15629328 29502892 MT 653
15632023 29500318 MT 643
15632024 29500318 MT 643
15647216 29500316 MT 643
15647217 23043053 MT 643
15647218 23043053 MT 643
15647219 23043053 MT 643
15647220 29500318 MT 643
15647225 23043054 MT 653
15647227 29500314 MT 653
15647233 29500316 MT 643
15651104 29500276 MT 653
15656306 23043053 MT 643
15656307 29500316 MT 643
15656454 29500273 MT 643
15656455 29500276 MT 653
15656456 29500273 MT 643
15656457 29500276 MT 653
15656460 29500316 MT 643
15656461 23043053 MT 643
15656462 23043053 MT 643
15656463 23043053 MT 643
15656464 23043054 MT 653
15656465 29500314 MT 653
15656468 29500316 MT 643
15656469 29500276 MT 653
15656564 29500273 MT 643
15656565 29500273 MT 643
15656566 29500276 MT 653
15656567 29500276 MT 653
15656568 29500276 MT 653
15656587 29500273 MT 643
15656588 29500273 MT 643
15656589 29500276 MT 653
15656590 29500276 MT 653

(continued on next page)

20010701 Copyright © 2001 General Motors Corp. 22

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? CONSOLIDATED LISTING BY ALLISON PART NUMBER (A/N) OF

GMT 530 MODELS INCLUDED IN THIS CATALOG (cont’d)
GMT 530 A/N Allison A/N Model
15656591 29500276 MT 653
15668254 29502787 MT 653
15671046 29500273 MT 643
15671047 29500273 MT 643
15671048 29500276 MT 653
15671049 29500276 MT 653
15671050 29500276 MT 653
15671051 29502892 MT 653
15671052 29502892 MT 653
15671053 29502892 MT 653
15671057 23043053 MT 643
15671058 23043053 MT 643
15671059 23043053 MT 643
15671060 29500316 MT 643
15671061 29500316 MT 643
15671062 23043054 MT 653
15671063 29500314 MT 653
15671064 29500314 MT 653
15671065 29502787 MT 653
15671066 29502787 MT 653
15671067 29502829 MT 653
15674656 29502979 MT 653
15674667 29502892 MT 653
15676612 29505072 MT 643
15676613 29505072 MT 643
15676614 29505073 MT 653
15676615 29505073 MT 653
15676616 29505073 MT 653
15676617 29505074 MT 653
15676618 29505074 MT 653
15676619 29505074 MT 653
15680991 29505480 MT 653
15681004 29506908 MT 653
15681011 29515932 MT 643
15681048 29507081 MT 653
15684381 29505474 MT 643
15684386 29515918 MT 643
15684387 29515918 MT 643
15684388 29500276 MT 653
15684389 29500276 MT 653
15684390 29500276 MT 653
15684391 29502892 MT 653
15684393 29502892 MT 653
15684394 29502892 MT 653
15684396 23043053 MT 643
15684397 29500316 MT 643

(continued on next page)

23 Copyright © 2001 General Motors Corp. 20010701

 ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

? CONSOLIDATED LISTING BY ALLISON PART NUMBER (A/N) OF

GMT 530 MODELS INCLUDED IN THIS CATALOG (cont’d)
GMT 530 A/N Allison A/N Model
15684403 29515926 MT 643
15684404 29515926 MT 643
15684405 29505073 MT 653
15684406 29505073 MT 653
15684408 29505073 MT 653
15684409 29505074 MT 653
15684410 29505074 MT 653
15684411 29505074 MT 653
15688674 29515932 MT 643
15688675 29506929 MT 643
15688676 29506929 MT 643
15688677 29506930 MT 653
15688678 29506931 MT 653
15688679 29506931 MT 653
15688680 29506908 MT 653
15688681 29506929 MT 643
15688683 23042831 MT 643
15688684 23042831 MT 643
15688685 23042831 MT 643
15985988 29515932 MT 643
15985990 29515938 MT 653
15985991 29515919 MT 653
15985992 29515919 MT 653
15985993 29515919 MT 653
15985994 29515922 MT 653
15985995 29515922 MT 653
15985996 29515922 MT 653
15985997 29515927 MT 653
15985998 29515927 MT 653
15985999 29515927 MT 653
15986000 29515928 MT 653
15986001 29515928 MT 653
15986002 29515928 MT 653
15986003 29515918 MT 643
15986004 29515918 MT 643
15986005 29515926 MT 643
15986006 29515926 MT 643
15986007 29515932 MT 643
15986008 29514986 MT 643
15986009 29514986 MT 643
15986010 29514986 MT 643
15986011 29515930 MT 653
15986012 29515931 MT 653
15986013 29514991 MT 653
15986014 29515935 MT 653
15986015 29515935 MT 653
15986016 29515931 MT 653

20010701 Copyright © 2001 General Motors Corp. 24