Schneider Conext XW 5548 Inverter Installation Manual 2118445606.2430023 1
Schneider Conext XW 5548 Inverter Installation Manual 2118445606.2430023 1
Schneider Conext XW 5548 Inverter Installation Manual 2118445606.2430023 1
Inverter/Charger
Conext XW+ 6848 NA
Conext XW+ 5548 NA
Installation Guide
975-0239-01-01 Rev J
July 2015
solar.schneider-electric.com
Conext™ XW
Inverter/Charger
Installation Guide
solar.schneider-electric.com
Copyright and Contact
Contact Information
solar.schneider-electric.com
Please contact your local Schneider Electric Sales Representative or visit our website at:
http://solar.schneider-electric.com/tech-support/
Purpose
The purpose of this Installation Guide is to provide explanations and procedures
for installing the Schneider Electric Conext XW+ Inverter/Charger.
Scope
The Guide provides safety guidelines, detailed planning, and procedures for
installing the Conext XW+ Inverter/Charger and related system components. It
does not provide details about configuration, operation, maintenance, or
troubleshooting. See the Operation Guide or Owner’s Guide of each device for
this information. This Guide does not provide details about particular brands of
batteries, photoelectric cells, or generators. Consult individual battery
manufacturers for this information.
Audience
This Installation Guide is intended for any qualified personnel planning to install
the Conext XW+ Inverter/Charger and related system components. Qualified
personnel have training, knowledge, and experience in:
975-0239-01-01 Rev J v
This manual is for use by qualified personnel only
About This Guide
Organization
This Guide is organized into five chapters and three appendices.
Chapter 1, “Introduction” lists and describes the components and basic features
of the Conext XW+ Inverter/Charger.
Chapter 3, “Wiring the Conext XW+ and Conext XW+ PDP” describes
procedures for installing the Conext XW+ Inverter/Charger.
Appendix B, “Wiring Diagrams” illustrate the most basic configurations and are
for reference only. Specific installations may require additional equipment to meet
national or local electric codes. Ensure all safety requirements are strictly
followed.
vi 975-0239-01-01 Rev J
This manual is for use by qualified personnel only
About This Guide
Related Information
For information about operating the Conext XW+ Inverter/Charger, see the
Conext XW+ Inverter/Charger Owner’s Guide (975-0240-01-01).
You can find more information about Schneider Electric as well as its products
and services at solar.schneider-electric.com.
Read these instructions carefully and look at the equipment to become familiar
with the device before trying to install, operate, service or maintain it. The
following special messages may appear throughout this bulletin or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this signal word.
975-0239-01-01 ix
This manual is for use by qualified personnel only
Safety
Safety Information
1. Before using the inverter, read all instructions and cautionary
markings on the unit, the batteries, and all appropriate sections of
this manual.
2. Use of accessories not recommended or sold by the manufacturer may result
in a risk of fire, electric shock, or injury to persons.
3. The inverter is designed to be permanently connected to your AC and DC
electrical systems. The manufacturer recommends that all wiring be done by
a certified technician or electrician to ensure adherence to the local and
national electrical codes applicable in your jurisdiction.
4. To avoid a risk of fire and electric shock, make sure that existing wiring is in
good condition and that wire is not undersized. Do not operate the inverter
with damaged or substandard wiring.
5. Do not operate the inverter if it has been damaged in any way.
6. This unit does not have any user-serviceable parts. Do not disassemble the
inverter except where noted for connecting wiring and cabling. See your
warranty for instructions on obtaining service. Attempting to service the unit
yourself may result in a risk of electrical shock or fire. Internal capacitors
remain charged after all power is disconnected.
7. To reduce the risk of electrical shock, disconnect both AC and DC power
from the inverter before attempting any maintenance or cleaning or working
on any components connected to the inverter. Putting the unit in Standby
mode will not reduce this risk.
8. The inverter must be provided with an equipment-grounding conductor
connected to the AC input ground.
9. Do not expose this unit to rain, snow, or liquids of any type. This product is
designed for indoor use only. Damp environments will significantly shorten
the life of this product and corrosion caused by dampness will not be
covered by the product warranty.
10. To reduce the chance of short-circuits, always use insulated tools when
installing or working with this equipment.
11. Remove personal metal items such as rings, bracelets, necklaces, and
watches when working with electrical equipment.
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Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Never operate energized with covers removed
• Energized from multiple sources. Before removing covers identify all
sources, de-energize, lock-out, and tag-out and wait 2 minutes for circuits
to discharge
• Always use a properly rated voltage sensing device to confirm all circuits
are de-energized.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Remove watches, rings, or other metal objects.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Keep sparks and flames away from the batteries.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or other metal parts on top of batteries.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery Circuit Breakers must be installed according to the specifications
and requirements defined by Schneider Electric.
• Servicing of batteries must only be performed by qualified personnel
knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect the charging source prior to connecting or disconnecting
battery terminals.
Failure to follow these instructions will result in death or serious injury.
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Safety
Limitations on Use
WARNING
LIMITATIONS ON USE
The Conext XW+ Inverter/Charger is not intended for use in connection with
life support systems or other medical equipment or devices.
DANGER
IGNITION HAZARD
To reduce the risk of battery explosion, follow these instructions and those
published by the battery manufacturer and the manufacturer of the equipment in
which the battery is installed.
1 Introduction
Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Inside the Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Conext XW+ Inverter/Charger and System Components - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Battery Temperature Sensor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3
Conext XW Jumpers (For Single-Phase Conversion) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3
Conext XW+ Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4
Optional Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5
Conext XW+ Conduit Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5
Conext XW+ Power Distribution Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5
Conext XW+ Connection Kit for INV2 INV3 PDP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–7
Conext 120/240VAC Breaker Kit for Conext XW+ PDP - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–8
Conext MPPT 60 150 Solar Charge Controller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–8
Conext MPPT 80 600 Solar Charge Controller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–8
Conext System Control Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9
Conext Automatic Generator Start - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9
Conext ComBox - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–10
Conext Battery Monitor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–10
Conext 3 Phase Breaker Kit for Conext XW+ PDP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–11
100A, 125VDC Breaker Master Pack (12 units) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–11
80A, 125VDC Breaker Master Pack (12 units) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–11
60A, 160VDC Breaker Master Pack (48 units) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–11
250A, 160VDC Breaker Master Pack (6 units) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–11
975-0239-01-01 Rev J xv
Specifications
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2
Grid-tie Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3
Response to Abnormal Grid Conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4
Conext XW+ Overload Capability - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5
Output Power Versus Ambient Temperature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–8
Conext XW+ Efficiency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–9
Inverting Efficiency (Typical) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–9
Charging Efficiency (Typical) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–10
Charging Efficiency Power Factor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–11
Mechanical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–12
Accessories- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–13
Wiring Diagrams
Single-Inverter System (Backup Only) Without a Conext XW+ Power Distribution Panel - - - - - - - B–3
Single-Inverter System (Backup Only) With a Conext XW+ Power Distribution Panel - - - - - - - - - B–4
Single-Inverter System Renewable Energy (Solar)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–5
Dual-Inverter System Renewable Energy (Solar) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–6
Overview
The Conext XW+ is a modular building block sine-wave inverter/charger that can
be used for residential and commercial battery based off-grid, grid backup, and
grid interactive applications.
Note: The Conext XW+ 5548 NA and Conext XW+ 6848 NA inverter/chargers are
designed for operation with single phase, three wire (120 V/240 V) AC sources
and should not be connected to a three-phase AC source.
Network terminator
Air filter
C terminal covers
Mounting plate
and hardware
Battery Temperature
Sensor (BTS) AUX port connector Conext XW+ Inverter/Charger
Front View
AC1
kW
Inverting
AC2
Equalize
AC terminal block
AC ground bar
AC sync ports
Bottom View Xanbus ports
AUX port
Dual nested BTS port
knockouts
Negative (–)
Positive (+) battery
battery terminal (red) terminal
(black)
Optional Accessories
The following optional accessories are available for the Conext XW+ Inverter/
Charger.
For installation instructions, see “Installing the Conext XW+ Conduit Box” on
page 2–10 of this Guide.
Part Number The Conext XW+ Power Distribution Panel (PDP) is factory wired and labelled
865-1015-01 with everything to support a single-inverter installation.
Internal wiring and breakers can be added to expand the Conext XW+ with up to
three inverters, four charge controllers, or other equipment to support 120/
240 volt, three-wire, single-phase systems.
The Conext XW+ Power Distribution Panel includes the components shown
below.
GJ250A 160 VDC, #4/0 AWG Arctic Ultraflex Blue™ #6 AWG AC wiring
3/8" stud DC breaker battery cables (includes 4 conduit bushings)
(pre-installed) (pre-installed)
Figure 1-4 Conext XW+ Power Distribution Panel with Conduit Box
Not shown:
The Conext XW+ Connection Kit includes the components shown below.
Conext XW SCP
Event/Warning Standby
For more information, see the Conext Automatic Generator Start Owner’s Guide.
Conext ComBox
Part Number The Conext ComBox Communication and Monitoring Device is a multi-function
865-1058 communication device that enables monitoring of system performance through a
PC or the Internet.
For more information, see the Conext Battery Monitor Quick Start Guide.
Pre-Installation
Before installing the Conext XW+ Inverter/Charger, read all instructions and
cautionary markings in this Guide.
Note: Obtain all necessary permits prior to starting the installation. Installations
must meet all local codes and standards. Installation of this equipment
should only be performed by skilled personnel such as qualified electricians and
Certified Renewable Energy (RE) System installers.
WARNING
HEAVY EQUIPMENT
The Conext XW+ Inverter/Charger weighs approximately 120 lbs. (54 kg). A
two-person lift is required. To prevent personal injury, always use proper lifting
techniques during installation.
❐ Battery cables
❐ Grounding wire: #14 AWG to #2 AWG (1.63mm to 6.54mm)
❐ Lag bolts to secure the mounting plates
❐ Screws for mounting the Conduit Box
❐ Additional wiring to connect the PDP to the inverter load sub-panel and utility
grid
❐ Appropriate materials and hardware for additional wall-mount support
Location
The Conext XW+ is certified for dry, indoor (heated or unheated) installations
only.
Fire safety
WARNING
IGNITION AND FIRE HAZARD
• Do not install the inverter near readily flammable materials such as cloth,
paper, straw, or plastic sheeting. Keep flammable materials a minimum
distance of 600 cm (24 in.) from the top surface and 30 cm (12 in.) from either
side surface and the front of the Conext XW+ Inverter/Charger.
Clearance Requirements
Provide at least 91 cm (36 in.) of clearance in front of the inverter, and a minimum
of 15 cm (6 in.) of clearance at the top and bottom of the inverter for ventilation.
Ensure the vents remain unobstructed, and that the Conext XW+ Power
Distribution Panel door has adequate room to fully open.
Min. clearance
at top:
152 mm (6 in.)
AC1
kW
Inverting
AC2
A
Charging
Event !
Equalize
Min. clearance
in front:
914 mm (36 in.)
Figure 2-1 Example of clearance requirements for a Conext XW+ with PDP
Knockout Selection
Note: Do not drill, cut, or punch holes into the Conext XW+ Inverter/Charger,
Conext XW+ Conduit Box or Conext XW+ Power Distribution Panel. Use only the
knockouts provided for conduit entry.
The Conext XW+ Inverter/Charger, Conext XW+ Power Distribution Panel, and
Conext XW+ Conduit Box are equipped with nested dual knockouts for wiring
through conduits.
Read Chapter 3, “Wiring the Conext XW+ and Conext XW+ PDP” and choose the
knockouts for your installation.
See Figure 2-2, below, for an example of available knockouts along the top and
side of the Conext XW+ Power Distribution Panel.
Remove your choice of knockouts from the Conext XW+ chassis, Conext XW+
Conduit Box, and/or Conext XW+ Power Distribution Panel. Ensure that no debris
remains inside the chassis. Insert appropriately-sized conduit bushings into each
conduit hole.
If you are planning to use the auxiliary (AUX) port features, insert the AUX port
connector into the AUX port. (See Figure 2-3.)
For more information, see “AUX Port” on page 3–5 of this Guide.
AUX port
Air vent
Air filter
AUX port connector
Wall-Mounting
WARNING
HEAVY EQUIPMENT
For structural and seismic stability, the Conext XW+ Inverter/Charger must be
mounted onto a vertical supporting surface strong enough to support a
minimum of 500 lbs. (227 kg).
A mounting plate is included with each Conext XW+ Inverter/Charger and Conext
XW+ Power Distribution Panel (PDP), designed to meet standards for structural
and seismic stability. When properly installed, the system also meets Section 59
of UL 1741 for Static Loads.
Each Conext XW+ and PDP requires a separate mounting plate. Attach the
mounting plate to the wall before you attach the Conext XW+ or PDP to the
mounting plate.
Each mounting plate requires a minimum of four ¼-inch diameter lag bolts or
other fasteners (not included).The fasteners must be strong enough to support
500 lbs (227 kg).
The type of fastener required to secure the mounting plate varies according to
the vertical surface and wall structure of your installation location. For a list of
recommended fasteners, see Table 2-1, below.
The holes of each mounting plate are spaced 16 inches (40 cm) apart, so that
the mounting plate will span two wall studs spaced 16 inches on-center.
Additional mounting holes are provided to allow for other mounting options.
16”
1 ¾”
4 ½” 6 7 8” 9 3 16”
2 ¼”
6”
2”
¾”
17”
Note: If the wall does not have 16-inch (40 cm) on-center studs, you will need to
provide adequate support for the mounting plates. For example, a sheet of
plywood can be attached to the wall, and the mounting plates can then be
attached to plywood.
Note: To secure the additional support panel to the wall, use hardware sized to
support a minimum of 500 lbs. (227 kg). (Hardware not included.)
3. Using a level, secure the first mounting bracket to the wall. Ensure the
mounting plate is centered on the wall studs, as shown in Figure 2-5. Use
recommended anchoring hardware to secure the plate (see Table 2-1).
Wallboard
Mounting plate
Installation tip If you install the bottom of the mounting plate at 60" (152 cm) from floor, the
inverter information panel will be approximately 65" from the floor.
Note: The mounting plates are designed to interlock (as shown in Figure 2-5, so
that multiple plates can be installed without additional measuring or leveling.
1. Align the flange on the back of the Conext XW+ chassis with the bottom
edge of the mounting plate, as shown in Figure 2-7.
Conext XW+
chassis bracket
Mounting
plate
Conext XW+
chassis flange
WARNING
HEAVY EQUIPMENT
The Conext XW+ Inverter/Charger weighs approximately 120 lbs. (54 kg). A
two-person lift is required. To prevent personal injury, always use proper lifting
techniques during installation.
2. Lower the Conext XW+ chassis flange onto the mounting plate.
3. Secure the bracket at the top of the Conext XW+ chassis with two #10
self-tapping screws (included).
4. Wall-mount the PDP and any additional Conext XW+ Inverter/Chargers using
the same procedure shown in steps 1-3 (above).
Installation tip The PDP is designed to mount on the right side of the inverter/charger, but it can
be configured to mount on the left side instead. For more information, see the
Conext XW+ Power Distribution Panel Installation Guide.
1. Remove both #10 screws from the bottom of the Conext XW+ chassis.
2. Find the keyhole slots located under the top of the rear panel.
3. Align the keyhole slots on the top panel of the Conduit Box with the
corresponding #10 screws on the bottom of the inverter.
Keyhole slot
Keyhole slot
4. Secure the Conduit Box to the inverter with the both #10 screws.
5. Using two screws (not included), secure the bracket at the bottom edge of
the rear panel to the wall. See Figure 2-9.
Installation tip Do not secure the front panel of the Conduit Box until you have completed all
wiring.
1. Slide the bottom lip of the front panel over the lower edge of the rear panel.
2. Align the two holes in the front panel with the two holes in the back panel.
3. Using two #10-32 screws (included), secure the front panel to the rear panel.
To separate the communications cables and signal cables from the DC and AC
wiring, a raceway (wire barrier) has been included in the design of both the
Conext XW+ Power Distribution Panel and the Conext XW+ Conduit Box.
This raceway is built into the bottom of the Conext XW+ Power Distribution Panel
and Conext XW+ Conduit Box (see Figure 2-11, below) and is held in place by a
single screw at the top of each raceway.
Raceway Raceway
(Conduit Box) (PDP)
• Always verify that the configured battery type matches the battery type
being used.
• When using Lithium-Ion batteries, ensure that the battery pack being used
includes a Battery Management System (BMS) with safety controls.
NOTICE
OTHER SOURCES OF DC POWER
Do not connect DC power sources, such as PV arrays, wind turbines, or
micro-hydro turbines, directly to the Conext XW+ Inverter/Charger. Connect
DC power sources to a charge controller and then to the battery. DC surge
protection should also be installed.
Failure to follow these instructions can result in damage to equipment.
Choose Flooded, AGM, Gel, Lithium-Ion, or custom batteries for your installation.
WARNING
OVERHEATING OF DC TERMINALS AND CABLES
• Do not put anything between the cable lug and the terminal surface.
• Do not apply any type of anti-oxidant paste until after the cable connection is
tightened.
• Do not under size cables; install cables sized in accordance with national
electrical code requirements.
• Do not use coarse-stranded cable; the lack of flexibility may pull DC terminal
connections loose.
Battery cable Cable runs should be kept as short as practical. Length should not exceed 10
length feet (3 m). Run the positive and negative cables alongside each other. Avoid
cable loops.
In order to keep the battery cable length short, install the Conext XW+ Inverter/
Charger as close as possible to the battery room or battery enclosure.
Note: For best system performance, ensure that positive and negative battery
cables are installed in close proximity to each other.
Overcurrent
protection
WARNING
DC OVER CURRENT
Terminal covers Color-coded snap-on DC terminal covers are included to avoid accidental
contact with the terminals. Terminal covers are required for all installations, even
if a Conext XW+ Conduit Box is used. It is also recommended that the shank of
the ring terminals (cable lugs) be covered with heat shrink or some other form of
insulation.
Torque Values
Torque values for the Conext XW+
Table 2-4 Torque Values for AC Wiring (AC Terminals and Ground Bar)
Wire Size Torque Value
AWG mm In-lb N-m
14–10 1.63–2.59 35 4.0
8 3.26 40 4.5
6–4 4.11–5.19 45 5.1
Table 2-8 Torque Values for the Ground Bus, AC Neutral Bus, DC Negative Bus,
and DC Positive Bus in the Conext XW+ Power Distribution Panel
Wire Size Torque Value
AWG mm In-lbs N-m
14–10 1.63–2.59 35 4.0
8 3.26 40 4.5
6–4 4.11–5.19 45 5.1
3–2/0 5.83–9.27 50 5.6
Table 2-9 Torque Values for the power distribution jumpers in the Conext XW+
Power Distribution Panel
Wire Size Torque Value
AWG mm In-lbs N-m
14–10 1.63–2.59 35 4.0
8 3.26 40 4.5
6–4 4.11–5.19 45 5.1
3–2/0 5.83–9.27 50 5.6
Table 2-10 Torque Values for the Battery Cables to the DC Negative Bus, and DC
Positive Bus in the Conext XW+ Power Distribution Panel
Torque Value
Ft-lbs N-m
15 20.4
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Always use a properly rated voltage sensing device to confirm all circuits are
de-energized.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
To access the AC terminal block on the Conext XW+ for AC wiring, you will need
to remove the AC access panel, located below the inverter information panel on
the left side of the Conext XW+ chassis.
To remove the AC access panel, remove the two screws from the AC access
cover and slide the cover slightly to the left and lift away from the Conext XW+
chassis.
Installation tip When re-securing the AC access cover, ensure its recessed edge slips inside the
edge of the front panel.
(Internal components
hidden for clarity)
For easier access to the faceplates, begin by removing the panel door from its
hinges.
1. Remove the screw at the top hinge of the PDP door and remove the top
section of the hinge.
2. Using your thumb or forefinger, gently pivot the hinge upward as you remove
the PDP door.
AUX port
BTS port
There are five communication ports and a Battery Temperature Sensor (BTS) port
located on the bottom of the Conext XW+ chassis (as shown above in Figure
3-3):
• Two Xanbus ports for making network connections between inverters, charge
controllers, and accessories. For more information, see Chapter 4, “Xanbus
Network Installation”.
• Two AC sync ports to connect multiple Conext XW+ Inverter/Chargers in
parallel. For installation instructions, see “Installing AC sync and Xanbus
cables” on page 4–5.
• AUX port: 12 VDC/250 mA output to control a relay, fan, indicator light, or
other device, using a Conext System Control Panel (SCP) or Conext
ComBox. For more information, see “AUX Port” on page 3–5.
• Battery Temperature Sensor (BTS) port: For more information, see “Battery
Temperature Sensor Installation” on page 3–10.
AUX Port
The Conext XW+ Inverter/Charger has a 12 VDC auxiliary (AUX) output that can
be configured to trigger in response to one of the following conditions:
The auxiliary output can also be triggered manually using a Conext System
Control Panel or ComBox.
Note: The AUX port is connected via an AUX port connector, included with the
Conext XW+ Inverter/Charger.
The 12 VDC output can be used to trigger a relay to disconnect batteries from
the inverter/charger when battery voltage or temperature are out of range.
AUX port
AUX +12 V voltage supply can be programmed for different tasks ON and OFF
using the Conext System Control Panel.
To enable the AUX port remote power off function, enable the RPO setting from
the System Control Panel. For more information, see the Conext XW+ Inverter/
Charger Owner’s Guide. If the external switch is cleared (not pressed), the
system can be enabled back from the front panel.
Select an external switch with normal open contact; consult your local system
designer or qualified technician for specific installation instructions.
To install a Conext XW+ without the Conext XW+ Conduit Box or PDP, see “Wiring
the Conext XW+ Inverter/Charger without a PDP” on page 3–64 of this Guide.
Note: If a Conext XW+ Conduit Box is installed, run the communication and
Battery Temperature Sensor cables through the raceway at the rear of the Conext
XW+ Conduit Box and PDP before making AC and DC connections. The
raceways become more difficult to access after AC and DC wiring is completed.
For more information, see “Communications Network Preparation” on page 2–12
of this Guide.
WARNING
UNGROUNDED EQUIPMENT
The Conext XW+ is provided with ground terminals that must be reliably
connected to ground (protective earth) by appropriately sized equipment
grounding conductors. System grounding for the AC and DC systems must be
done according to all applicable NEC and local installation codes.
For more information about system grounding, see “Grounding the DC System”
on page 3–8 and “AC Equipment Grounding” on page 3–20.
System grounding for the DC system, which typically involves bonding (connecting)
the battery negative circuit to ground, is dependent on the system configuration.
WARNING
LACK OF GROUND FAULT DETECTION HAZARD
Ground fault detection on the MPPT 60 150 solar charge controller is
circumvented when the XW+ battery negative circuit is grounded.
Failure to follow these instructions can result in death or serious injury.
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
L2 L1
AC GRID GEN
LOAD (AC1) (AC2)
L1 L2
4 G N
DC Terminal Connections
WARNING
BATTERY TEMPERATURE
The Battery Temperature Sensor provides necessary information for
performance and safety.
Always install and connect the Battery Temperature Sensor (BTS).
Failure to follow these instructions can result in death or serious injury.
The BTS connects to the Conext XW+ via the BTS port, which is located at the
bottom of the Conext XW+ chassis, next to the communication ports.
Note: Connect the BTS to the batteries only after the battery bank has been
prepared and is ready to connect to the inverter.
1. Route the BTS cable through your preferred conduit route and insert the BTS
jack into the BTS port.
2. Route the BTS cable to the battery enclosure, and then connect the BTS
using one of the following methods (as shown in Figure 3-6 on page 3–11):
a) Connect the BTS ring terminal directly to a battery terminal
(recommended), or:
b) Attach the BTS to any side of the battery you wish to monitor by using the
adhesive backing on the BTS.
Note: When using the adhesive backing, install the BTS on the side of the battery
below the electrolyte level.
Installation tip Place the sensor between batteries and place the batteries in an insulated box to
reduce the influence of the ambient temperature outside the battery enclosure.
OR
Making DC Connections
Battery cables
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Never operate energized with covers removed
• Energized from multiple sources. Before removing covers identify all
sources, de-energize, lock-out, and tag-out and wait 2 minutes for circuits
to discharge
• Always use a properly rated voltage sensing device to confirm all circuits
are de-energized.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Remove watches, rings, or other metal objects.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Keep sparks and flames away from the batteries.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or other metal parts on top of batteries.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery Circuit Breakers must be installed according to the specifications
and requirements defined by Schneider Electric.
• Servicing of batteries must only be performed by qualified personnel
knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect the charging source prior to connecting or disconnecting
battery terminals.
Failure to follow these instructions will result in death or serious injury.
WARNING
OVERHEATING OF DC TERMINALS AND CABLES
Overheating of the DC terminals or DC cables to dangerous temperatures may
occur due to improper installation.
• Do not put anything between the cable lug and the terminal surface.
• Do not over-tighten connections; observe all recommended torque values.
• Do not apply any type of anti-oxidant paste until after the cable connection
is tightened.
• Do not under size cables; install cables sized in accordance with national
electrical code requirements.
• DC cables must have crimped copper compression lugs or crimped and
soldered copper compression lugs; soldered connections alone are not
acceptable. Lugs must be rated for use with fine-stranded cable.
• Do not use coarse-stranded cable; the lack of flexibility may pull DC
terminal connections loose.
NOTICE
DC REVERSE POLARITY
Battery cables are not included in the Conext XW+ Inverter/Charger package.
Depending on your installation requirements, you will need to supply at least one
pair of battery cables. For battery cable requirements, see “Battery Cable
Requirements” on page 2–14.
Note: One pair of #4/0 AWG Arctic Ultraflex Blue™ battery cables is included
with each Conext XW+ Power Distribution Panel and Conext XW+ Connection Kit
for INV2 INV3 PDP. For more information, see “Optional Accessories” on page 1–
5.
Terminal surface
Flat washer
To connect the Conext XW+ Power Distribution Panel (PDP) to the Conext
XW+ Inverter/Charger:
1. Connect the positive battery cable (pre-installed in the PDP) to the positive
battery terminal at the bottom of the Conext XW+, as shown in Figure 3-9 on
page 3–16.
2. Connect the negative battery cable (pre-installed in the PDP) to the negative
battery terminal at the bottom of the Conext XW+ Inverter/Charger.
3. Attach the DC terminal covers (included with the Conext XW+ Inverter/
Charger) to the bottom of the Conext XW+ DC terminals.
To connect the Conext XW+ Power Distribution Panel (PDP) to the Battery
Bank:
1. Connect your battery cables (not included) to the PDP. Connect the negative
battery cable to the DC Negative Bus, and the positive battery cable to the
input end of the GJ250A 160 VDC, 3/8" stud DC breaker (pre-installed in the
PDP), as shown in Figure 3-9 on page 3–16.
Note: To properly attach and torque the positive cable to the DC breaker, you
may need to temporarily remove the breaker from the rail.
2. Route your battery cables from the PDP, through your preferred conduit path,
to the battery location. Do not connect the cables to the battery yet.
Note: Before connecting the DC cables from the PDP to the battery, perform the
procedures in “Making AC Connections” on page 3–17.
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
1 2
3 4
LEGEND
1. #4/0 AWG Arctic Ultraflex Blue Positive (+) Actual wiring requirements may vary.
battery cables (included with PDP) Battery cable Cable routing may vary. See Knockout
2. Battery cables (not included) Negative (–) Selection on page 2-5 and
Battery cable Communications Network Preparation
3. Battery system bonding wire
on page 2-12.
4. Grounding conductor BTS cable
For torque values, see page 2-16 and
5. Vented battery enclosure Grounding 2-17.
wire
Making AC Connections
This section provides instructions for making AC connections between the
Conext XW+ Inverter/Charger and the Conext XW+ Power Distribution Panel
(using the pre-installed AC cables in the PDP) and between the PDP and your
inverter load sub-panel.
Note: Install an inverter load sub-panel and AC conduit before completing your
Conext XW+ installation. For more information, see “AC Wiring to the Inverter
Load Sub-Panel” on page 3–26.
Note: Do not use a GFCI equipped AC source to power either the Grid (AC1) or
Generator (AC2) inputs. The AC input filters on the Conext XW+ may cause
nuisance tripping of ground fault protected outputs.
NOTICE
BACK FED AC POWER
Back fed AC Power can damage equipment. Do not wire the inverter’s AC
output port directly to the utility line or generator output.
Failure to follow these instructions can result in damage to equipment.
Note: Wiring the inverter’s AC output to the utility or generator output will cause
severe damage to the inverter which is not covered under warranty.
AC Terminal Block
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Never operate energized with covers removed
• Energized from multiple sources. Before removing covers identify all
sources, de-energize, lock-out, and tag-out and wait 2 minutes for circuits
to discharge
• Always use a properly rated voltage sensing device to confirm all circuits
are de-energized.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Remove watches, rings, or other metal objects.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Keep sparks and flames away from the batteries.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or other metal parts on top of batteries.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery Circuit Breakers must be installed according to the specifications
and requirements defined by Schneider Electric.
• Servicing of batteries must only be performed by qualified personnel
knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect the charging source prior to connecting or disconnecting
battery terminals.
Failure to follow these instructions will result in death or serious injury.
To access the AC terminal block, you will need to remove the AC access panel.
For more information, see “Removing the AC Access Panel and PDP Internal
Faceplates” on page 3–2.
The AC terminal block includes three terminals each (L1, L2, and Neutral) for AC
Grid input (AC1), AC Generator input (AC2), and AC Out (AC LOAD)
connections. (see Figure 3-10 on page 3–19.)
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC OUT AC IN AC IN
AC GRID GEN
L1 N L2 L1 N L2 L1 N L2
The neutral inputs are connected to each other, requiring only one neutral
connection when installed with a Conext XW+ Power Distribution Panel. Without
the PDP, additional neutral connections may be required at the input sources.
AC Equipment Grounding
See Table 2-4 on page 2–16 for torque values for the AC terminal and AC ground
bar. See Table 2-8 on page 2–16 for torque requirements for the ground bar in
the Conext XW+ Power Distribution Panel.
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
L2 L1
L1 L2
4
G N
LEGEND
AC System Bonding
WARNING
MULTIPLE AC NEUTRAL-TO-GROUND BONDS
Verify that only one neutral-to-ground bond exists in the system. Having more
than one neutral-to-ground bond in a system violates local electrical codes,
may create a shock or fire hazard, and may cause some sensitive equipment
to malfunction.
System bonding for The Conext XW+ does not connect the neutral to ground. The AC input neutral is
on-grid systems already bonded to ground by the incoming utility grid system. Do not connect the
neutral to ground in any additional location.
The Conext XW+ does not switch or disconnect the AC neutral in any mode of
operation, so even in invert (back-up) mode, the inverter load sub-panel neutral
is bonded to ground by the utility grid system. It must not be grounded again in
the inverter load sub-panel.
System bonding for In a system without a generator, or with a generator that does not provide a
off-grid systems grounded neutral, you must make the connection from neutral to ground in the
inverter load sub-panel or main distribution panel, as applicable.
1. In the Conext XW+ Power Distribution Panel (PDP), locate the wire labelled
INV1 N-LOAD (SPLIT PHASE), pre-installed in the neutral bus bar N-LOAD
terminal. Connect the INV1 N-LOAD (SPLIT PHASE) wire to the AC Load
terminal (N-LOAD) on the Conext XW+ Inverter/Charger, as shown in Figure
3-12 on page 3–23.
2. Locate the wires labelled INV1 L1-LOAD and INV1 L2-LOAD, pre-installed in
the terminals at the input (top) side of the 60 A, 120/240 VAC, two-pole, type
QOU output AC breaker in the PDP. Connect the INV1 L1-LOAD and INV1
L2-LOAD wires to the AC Load terminals (L1 -LOAD and L2-LOAD,
respectively) on the Conext XW+ Inverter/Charger.
3. Locate the wires labelled INV1 L1-GRID and INV1 L2-GRID, pre-installed in
the terminals at the bottom of the output breaker in the PDP.
4. Connect the INV1 L1-GRID and INV1 L2-GRID to the Conext XW+ Inverter/
Charger, using one of the following methods (depending on your
installation):
• If the AC source will be the utility grid, connect to the GRID (AC1) terminals
(L1-GRID, L2-GRID) on the Conext XW+ Inverter/Charger. (See Figure 3-12
on page 3–23.)
Note: In an on-grid system with a generator, you will need to install an additional
60 A, 120/240 VAC, two-pole, type QOU AC breaker onto the DIN rail. For
information, see Figure 3-13 on page 3–24.
• If the system will be off-grid and the only AC source will be a generator,
connect these wires to the GEN (AC2) terminals (L1-GEN, L2-GEN) on the
Conext XW+ Inverter/Charger. (See Figure 3-14 on page 3–25.)
Note: Both lines (L1 and L2) of input power must be connected in order for the
Conext XW+ Inverter/Charger to operate. For example, L1 and L2 of Grid Input
L1 and L2 of Gen Input need to be connected.
Note: Additional neutral terminals (N-GRID, N-GEN) are provided on the Conext
XW+ Inverter/Charger for installations that do not use the XW+ Power Distribution
Panel. For more information, see “Wiring the Conext XW+ Inverter/Charger
without a PDP” on page 3–64.
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
AC OUT AC IN AC IN
LEGEND
Figure 3-12 Wiring the Conext XW+ Power Distribution Panel to the Conext XW+ Inverter/Charger
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
LEGEND
Hot L1
Hot L2
Figure 3-13 Wiring the Conext XW+ Power Distribution Panel to a Generator (On-Grid)
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
LEGEND
Neutral
Hot L1
Hot L2
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Never operate energized with covers removed
• Energized from multiple sources. Before removing covers identify all
sources, de-energize, lock-out, and tag-out and wait 2 minutes for circuits
to discharge
• Always use a properly rated voltage sensing device to confirm all circuits
are de-energized.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Remove watches, rings, or other metal objects.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Keep sparks and flames away from the batteries.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or other metal parts on top of batteries.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery Circuit Breakers must be installed according to the specifications
and requirements defined by Schneider Electric.
• Servicing of batteries must only be performed by qualified personnel
knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect the charging source prior to connecting or disconnecting
battery terminals.
Failure to follow these instructions will result in death or serious injury.
An inverter load sub-panel and AC conduit must be installed before your Conext
XW+ installation can be completed.
Wiring Wiring for connections between the PDP and the inverter load sub-panel is not
included. Power distribution jumpers in the PDP accept up to a #2/0 AWG
(9.27mm) cable (maximum).
1. Choose a location for the inverter load sub-panel and install it according to
the manufacturer’s directions.
2. Install an AC conduit between the PDP and the inverter load sub-panel.
3. Determine which circuits the Conext XW+ Inverter/Charger will power and
install the appropriate circuit breakers into the inverter load sub-panel.
4. For on-grid systems:
a) Disconnect all power to the main AC panel (utility grid).
b) Choose which circuits will be backed by the inverter(s), and remove their
wires from the main panel.
c) Reroute these wires to the new inverter load sub-panel.
5. Remove unused breakers from utility panel.
6. Install a 60 amp maximum (disconnect) main circuit breaker in the inverter
load sub-panel.
NOTICE
BACK FED AC POWER
Back fed AC Power can damage equipment. Do not wire the inverter’s AC
output port directly to the utility line or generator output.
Failure to follow these instructions can result in damage to equipment.
To connect the Conext XW+ PDP to the Inverter Load Sub-Panel and Utility Grid:
1. Connect L1 (from the L1 output jumper) and L2 (from the L2 output jumper),
Neutral, and Ground to your inverter load sub-panel.
2. Connect the ground wire between the PDP and the main AC Panel (utility
grid).
3. Connect Neutral from the PDP to the main AC panel (utility grid).
4. Connect L1 and L2 from the input side of the 60 A, 120/240 VAC, two-pole,
Type QOU AC1 breaker (L1 and L2 jumpers) to the main AC panel (utility
grid).
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
L1 L2
LEGEND 2
Neutral
Hot L1
Hot L2
Figure 3-15 Wiring the PDP to the Inverter Load Sub-Panel or Utility Grid
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Never operate energized with covers removed.
• Energized from multiple sources. Before removing covers identify all
sources, de-energize, lock-out, and tag-out and wait 2 minutes for circuits
to discharge.
• Always use a properly rated voltage sensing device to confirm all circuits
are de-energized.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Remove watches, rings, or other metal objects.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Keep sparks and flames away from the batteries.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or other metal parts on top of batteries.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery Circuit Breakers must be installed according to the specifications
and requirements defined by Schneider Electric.
• Servicing of batteries must only be performed by qualified personnel
knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect the charging source prior to connecting or disconnecting
battery terminals.
Failure to follow these instructions will result in death or serious injury.
NOTICE
DC REVERSE POLARITY
1. Before applying DC power to the inverter, measure the voltage and check
polarity at all connections. (Measure at the battery side of the disconnect or
breaker.)
If the DC voltage is lower than the Low Battery Cut Out (LBCO) setting (46 volts
for a 48-volt system) a DC Under Voltage Fault (F48) will be triggered. If the DC
voltage is lower than the default LBCO voltage, lower the LBCO setting
accordingly.
2. Apply battery (DC) power to the inverter by closing the battery bank
DC disconnect.
The inverter will power up in standby mode, and the inverter information
panel will display (standby), as shown in Figure 3-16.
Invert mode is enabled by default, and the Conext XW+ should begin inverting
upon transitioning from standby mode. If invert mode is disabled, the inverter
information panel will display "" once out of standby mode, as shown in
Figure 3-17. If the Conext XW+ powers up in standby mode, press the STARTUP/
SHUTDOWN button momentarily to change the mode from standby to operating.
3. Monitor the invert (green kW) LED to confirm which mode the inverter is in:
• kW LED OFF – Invert mode is disabled. The inverter/charger is not
powering the AC loads. However, if good AC is present, it is passed
through to the loads.
• displayed on the inverter information panel – The inverter/charger is
in search mode and is looking for an AC load greater than the Search
Watts setting (default = 25 watts). The display shows (Search)
when this mode has been enabled.
• LED ON – The inverter/charger is on. The inverter is operating and is
able to provide power to the AC loads. This is the default mode on initial
power-up once the unit is taken out of standby mode.
If the inverter is not operating or the inverter LED (kW) does not turn on, check all
connections. Check the inverter’s DC voltage and polarity on the positive (+) and
negative (–) terminals. Check the Fault LED. If the fault LED is on, check for a fault
code on the information panel. Correct the reported fault and clear the fault by
acknowledging it. If the DC voltage is low, then the battery bank needs to be
charged externally. Charge the battery bank and restart the functional test.
AC Voltage Check
Note: This test requires the use of a voltmeter.
1. With the inverter on (green kW LED is on and steady), verify the AC voltage at
AC Loads block terminal L1-Load to N-Load.
2. Verify that neutral is bonded to ground in the system by measuring the hot
and neutral voltages relative to ground. Neutral-to-ground should equal zero
(0) volts.
3. After confirming the correct AC voltage, turn on your AC output breaker and
place a load on the inverter (plug in a light or other load to an outlet the
inverter is powering).
4. Confirm that the AC load that was just turned on is working properly.
1. Apply AC from grid or generator. LEDs will blink while the power source is
qualified.
2. Check LEDs (AC1 or AC2) on the front panel. One of them must be ON for
the unit to charge.
3. Check the amp (A) LED. If the A LED is ON, the unit is charging and the
battery current is displayed on the inverter information panel.
Amp LED
Note: Unless the inverter/charger settings have been changed, the inverter will
charge as if it has a large (> 440 Ah) flooded battery bank (factory default
setting). In newly installed systems, adjust the battery charging set points to
match the batteries as installed.
This completes the functional test. If any of the internal set points need to be
adjusted on the Conext XW+, consult the configuration chapter of the Conext
XW+ Inverter/Charger Owner’s Guide.
Check/verify all
wiring and cable
connections Check Battery Bank.
Within tolerance?
Recharge by external
44 to 64 volts for a 48~volt system
No charger if necessary.
Measure DC Voltage and
confirm the correct Is polarity on cables correct?
Correct Polarity on Cable
polarity at all of the cable Connections.
connections
Apply DC Power
is displayed briefly.
Faults?
Yes
Correct fault condition.
Restart Functional Test. No
AC OUT AC IN AC IN
Check AC Voltage
L1 N L2 L
L1 N L2 L1 N L2
Consult Troubleshooting
section in the Conext AC GRID GEN
Yes
Proceed to
Close AC Load Confirm operation Open AC Load Charger Functional
breaker. of AC Load. breaker. Test
Note: The installation steps described in this section require a Conext XW+
Connection Kit for INV2 INV3 PDP (part number 865-1020-02) and Conext 120/
240VAC Breaker Kit (part number 865-1215-01) for each additional Conext XW+
Inverter/Charger.
For more information, contact your local Schneider Electric Sales Representative
or visit our website at: http://www.schneider-electric.com/sites/corporate/en/
support/operations/local-operations/local-operations.page
NOTICE
EQUIPMENT DAMAGE
Be sure to finish all wiring (AC, DC, Xanbus, communications) when installing
additional Conext XW+ units including “Installing AC sync and Xanbus cables”
on page 4–5 prior to powering up the system.
Failure to follow these instructions can result in equipment damage.
Pre-Installation Steps
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Never operate energized with covers removed
• Energized from multiple sources. Before removing covers identify all
sources, de-energize, lock-out, and tag-out and wait 2 minutes for circuits
to discharge
• Always use a properly rated voltage sensing device to confirm all circuits
are de-energized.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Remove watches, rings, or other metal objects.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Keep sparks and flames away from the batteries.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or other metal parts on top of batteries.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery Circuit Breakers must be installed according to the specifications
and requirements defined by Schneider Electric.
• Servicing of batteries must only be performed by qualified personnel
knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect the charging source prior to connecting or disconnecting
battery terminals.
Failure to follow these instructions will result in death or serious injury.
Before installing additional Conext XW+ units, disconnect all power from the
system.
Note: When installing more than one Conext XW+ Inverter/Charger at a location,
use a Conext System Control Panel, Conext ComBox, or Conext Configuration
Tool to give a unique name to each Conext XW+ (and other Xanbus-enabled
devices), and to modify the factory-installed default settings to match and
support the installed configuration.
WARNING
UNGROUNDED EQUIPMENT
The Conext XW+ is provided with ground terminals that must be reliably
connected to ground (protective earth) by appropriately sized equipment
grounding conductors. System grounding for the AC and DC systems must be
done according to all applicable NEC and local installation codes.
For more information about system grounding, see “Grounding the DC System”
on page 3–8 and “AC Equipment Grounding” on page 3–20.
DC Grounding
See “Grounding the DC System” on page 3–8.
Note: Before connecting the DC cables from the PDP to the battery, perform the
procedures in “AC Wiring for a Dual-Inverter System” on page 3–42.
2. Connect the positive battery cable for INV2 (included with the Conext XW+
Connection Kit for INV2 INV3 PDP) to the top terminal on the second DC
disconnect/breaker, as shown in Figure 3-23 on page 3–40.
3. Connect the negative battery cable for INV2 (included with the Conext XW+
Connection Kit for INV2 INV3 PDP) to the DC Negative Bus.
4. Connect the positive battery cable to the positive terminal on the second
Conext XW+ (INV2) and the negative battery cable to the negative terminal
on INV2.
INV2 INV1
AC OUT AC IN AC IN
INV GRID GEN
AC OUT AC IN AC IN OUT
L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
LEGEND
1. Battery bank
Actual wiring requirements may vary.
Grounding
Cable routing may vary. See Knockout Selection
conductor on page 2-5 and Communications Network
Positive (+) Preparation on page 2-12.
Battery cable For torque values, see page 2-16 and 2-17.
Negative (–)
Battery cable
AC equipment grounding
WARNING
UNGROUNDED EQUIPMENT
Breaker installation
Wiring a second Conext XW+ requires the installation of additional 60 A, 120/240
VAC, two-pole, type QOU AC breakers (included with the Conext 120/240VAC
Breaker Kit).
1. In the PDP, disconnect all AC wires (from the utility grid or generator and to
the inverter load sub-panel) and remove the pre-installed two-tab power
distribution jumpers connected to the top and bottom terminals on the AC
breakers.
2. Remove bypass interlock bracket.
3. Disconnect INV1 AC LOAD (INV1 L1-LOAD, INV1 L2-LOAD) wires from the
top terminals on right-hand side breaker.
Note: Ensure that the neutral (INV1 N-LOAD) wiring remains connected, as
shown in “AC wiring the Conext XW+ PDP to the Conext XW+ Inverter/Charger”
on page 3–22.
5. Attach the four, four-tab jumpers (included in the Conext XW+ Connection Kit
for INV2 INV3 PDP) to top and bottom of AC breakers as shown in Figure
3-24.
1 4
2 3
INV1 IN INV2 IN GRID GRID INV1 OUT INV2 OUT INV1 IN INV2 IN
(GRID) (GRID) BYPASS BYPASS AC LOADS AC LOADS GEN GEN
5 6 8 9
1. From
From main
main ACutility panel panel
distribution 3. From
From ACAC Load
Load on on INV2
INV2 7.inverter
To To inverter
AC load sub-panel
distribution panel
IMPORTANT:
NOTE: InstallInstall
L1 powerL1 PDB in first
distribution 4. From generator disconnect NOTE: InstallInstall
IMPORTANT: L1 jumper
L1 PDBin first
in first
Grid breaker slot
bar (jumper) facing
in first GridFRONT.
breaker slot From
NOTE:generator
Install L1disconnect
jumper in first Bypassbreaker
Bypass breakerslot
slotfacing
facingREAR.
REAR.
Failure to do so will result in overlap
facing FRONT. Gen breaker Install
IMPORTANT: slot facing REAR.
L1 PDB in first 8. To AC2 on INV1
of terminals on L1 and L2 PDBs and Gen breaker slot facing REAR. To AC2 on INV1
potential
2. From ACfor Load
shorting to occur.
on INV1 5. To AC1 on INV1 9. To AC2 on INV2
6. AC1
To To AC1
on on INV2
INV1 To AC2 on INV2
From AC Load on INV1
To AC1on INV2
Figure 3-24 Dual Inverter AC Breaker Arrangement with Multiple AC Input Sources
1 3 5
L1 L2
2
L1 L2
G N
INV2 INV1
6
A B C D E F G H
AC OUT AC IN AC IN AC OUT AC IN AC IN
INV GRID GEN INV GRID GEN
OUT OUT
L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2
LEGEND
DC grounding
WARNING
UNGROUNDED EQUIPMENT
Note: Before connecting the DC cables from the PDP to the battery, perform the
procedures in “AC Wiring for a Triple-Inverter System” on page 3–48.
2. Connect the positive battery cable for INV2 (included with the Conext XW+
Connection Kit for INV2 INV3 PDP) to the top terminal on the second DC
disconnect/breaker.
3. Connect the negative battery cable for INV2 (included with the Conext XW+
Connection Kit for INV2 INV3 PDP) to the DC Negative Bus.
4. Connect the positive battery cable to the positive terminal on the second
Conext XW+ (INV2) and the negative battery cable to the negative terminal
on INV2.
5. Connect the positive battery cable for INV3 (included with the Conext XW+
Connection Kit for INV2 INV3 PDP) to the top terminal on the third DC
disconnect/breaker.
6. Connect the negative battery cable for INV3 (included with the Conext XW+
Connection Kit for INV2 INV3 PDP) to the DC Negative Bus.
7. Connect the positive battery cable to the positive terminal on INV3 and the
negative battery cable to the negative terminal on INV3.
Note: Before connecting the DC cables from the PDP to the battery, perform the
procedures in “AC Wiring for a Triple-Inverter System” on page 3–48.
AC OUT AC IN AC IN
INV GRID GEN
AC OUT AC IN AC IN AC OUT AC IN AC IN OUT
L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2
LEGEND
Cut away one of the four tabs on each jumpers that you will need for your
installation.
975-0239-01-01 Rev J 3–47
This manual is for use by qualified personnel only
Wiring the Conext XW+ and Conext XW+ PDP
Breaker Installation
Wiring a second and third Conext XW+ requires the installation of 60 A, 120/240
VAC, two-pole, type QOU AC breakers (included with the Conext 120/240VAC
Breaker Kits).
1. In the PDP, disconnect all AC wires (from the utility grid or generator and to
the inverter load sub-panel) and remove the pre-installed two-tab jumpers
connected to the top and bottom terminals on the AC breakers.
2. Remove bypass interlock bracket.
3. Disconnect INV1 AC LOAD (INV1 L1-LOAD, INV1 L2-LOAD) wires from the
top terminals on right-hand side breaker.
Note: Ensure that the neutral (INV1 N-LOAD) wiring remains connected, as
shown in “AC wiring the Conext XW+ PDP to the Conext XW+ Inverter/Charger”
on page 3–22.
4. Mount the 60 A, 120/240 VAC, two-pole, type QOU AC breakers onto the DIN
rail, as shown in Figure 3-28 on page 3–49 and Figure 3-29 on page 3–50.
5. Install two jumpers, L1 and L2 at the output (bottom) terminals of the INV1,
INV2, and INV3 AC Load breakers.
6. Install two jumpers, L1 and L2 at the input (top) terminals of the INV1, INV2,
and INV3 Grid breakers. (See Figure 3-28 on page 3–49.)
7. If the installation includes a second AC source, install two jumpers, L1, and
L2 at the input (top) terminals of the INV1, INV2, and INV3 Gen breakers.
(See Figure 3-28 on page 3–49.)
AC equipment grounding
See “AC Equipment Grounding” on page 3–20.
2 3 4
5 6 7
8
1. From AC source disconnect or 2. From AC Load on INV1 8. To Inverter main utility panel or
transfer switch 3. From AC Load on INV2 transfer switch
NOTE: Install L1 power distribution 4. From AC Load on INV3 NOTE: Install L1 jumper in first By-
bar (jumper) in first GRID/GEN break- 5. To AC1 or AC2 on INV1 pass breaker slot facing REAR
er slot facing FRONT. 6. To AC1 or AC2 on INV2
7. To AC1 or AC2 on INV3
1 2
3 4 5
INV1 IN INV2 IN INV3 IN INV1 IN INV2 IN INV3 IN INV1 OUT INV2 OUT INV3 OUT
(GRID) (GRID) (GRID) (GEN) (GEN) (GEN) AC LOADS AC LOADS AC LOADS
6 7 8 9 10 11
12
1 2 3
L1 L2
L1 L2
5 G N
6 7 8
11. Using the Conext System Control Panel, enable the system:
a) Go to the System Settings menu.
b) Change System Mode to Operating.
c) Press Exit until you see the System Status screen.
12. Confirm the Master inverter displays . and the Slaves displays “” on
their front panels.
13. Check for faults. If fault condition(s) exist, correct, and then restart Functional
Test.
14. Check voltage at AC LOAD terminals of the Master inverter.
15. Switch the AC Load breakers ON.
16. Confirm operation of connected AC loads.
17. Disconnect AC LOAD breakers.
18. Using the Conext System Control Panel, reduce maximum charge rate.
a) From the System Status screen, go to System Settings and
enable Cascading (if not enabled). With Cascading enabled, a
change to a setting in one inverter will automatically ripple through to the
other inverter(s) in the system.
b) Go to Advanced Settings > Charger Settings in one of the
inverters.
c) Set Max Chg Rate to 10%.
d) Press Exit until you see the System Status screen.
19. Switch AC input breakers ON.
Note: All inverters in the system must be connected to the same AC input
source before they will qualify the source.
20. Confirm both inverters start charging.
Note: With Max Chg Rate set to 10% the maximum charge rate is limited to
10 A on each inverter. Depending on the battery bank’s state-of-charge, the
output from one or more inverters may quickly drop to zero. This is
considered normal operation.
21. Check for faults. If fault condition(s) exist, correct, and then restart the
Functional Test.
Pre-Installation Steps
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Never operate energized with covers removed
• Energized from multiple sources. Before removing covers identify all
sources, de-energize, lock-out, and tag-out and wait 2 minutes for circuits
to discharge
• Always use a properly rated voltage sensing device to confirm all circuits
are de-energized.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Remove watches, rings, or other metal objects.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Keep sparks and flames away from the batteries.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or other metal parts on top of batteries.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery Circuit Breakers must be installed according to the specifications
and requirements defined by Schneider Electric.
• Servicing of batteries must only be performed by qualified personnel
knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect the charging source prior to connecting or disconnecting
battery terminals.
Failure to follow these instructions will result in death or serious injury.
Before installing a three-phase system, disconnect all power from the system.
WARNING
UNGROUNDED EQUIPMENT
The Conext XW+ is provided with ground terminals that must be reliably
connected to ground (protective earth) by appropriately sized equipment
grounding conductors. System grounding for the AC and DC systems must be
done according to all applicable NEC and local installation codes.
For more information about system grounding, see “Grounding the DC System”
on page 3–8 and “AC Equipment Grounding” on page 3–20.
Note: One pair of #4/0 AWG Arctic Ultraflex Blue™ battery cables is included
with each Conext XW+ Power Distribution Panel and Conext XW+ Connection Kit
for INV2 INV3 PDP. For more information, see “Optional Accessories” on page 1–
5.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Never operate energized with covers removed
• Energized from multiple sources. Before removing covers identify all
sources, de-energize, lock-out, and tag-out and wait 2 minutes for circuits
to discharge
• Always use a properly rated voltage sensing device to confirm all circuits
are de-energized.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Remove watches, rings, or other metal objects.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Keep sparks and flames away from the batteries.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or other metal parts on top of batteries.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery Circuit Breakers must be installed according to the specifications
and requirements defined by Schneider Electric.
• Servicing of batteries must only be performed by qualified personnel
knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect the charging source prior to connecting or disconnecting
battery terminals.
Failure to follow these instructions will result in death or serious injury.
WARNING
OVERHEATING OF DC TERMINALS AND CABLES
Overheating of the DC terminals or DC cables to dangerous temperatures may
occur due to improper installation.
• Do not put anything between the cable lug and the terminal surface.
• Do not over-tighten connections; observe all recommended torque values.
• Do not apply any type of anti-oxidant paste until after the cable connection
is tightened.
• Do not under size cables; install cables sized in accordance with national
electrical code requirements.
• DC cables must have crimped copper compression lugs or crimped and
soldered copper compression lugs; soldered connections alone are not
acceptable. Lugs must be rated for use with fine-stranded cable.
• Do not use coarse-stranded cable; the lack of flexibility may pull DC
terminal connections loose.
For more information about battery cables, see “Battery cables” on page 3–11.
DC grounding
See “Grounding the DC System” on page 3–8.
Note: Before connecting the DC cables from the PDP to the battery, perform the
procedures in “AC Wiring for a Three-Phase System” on page 3–62.
2. Connect the positive battery cable for INV2 (included with the Conext XW+
Connection Kit for INV2 INV3 PDP) to the top terminal on the second DC
disconnect/breaker.
3. Connect the negative battery cable for INV2 (included with the Conext XW+
Connection Kit for INV2 INV3 PDP) to the DC Negative Bus.
4. Connect the positive battery cable to the positive terminal on the second
Conext XW+ (INV2) and the negative battery cable to the negative terminal
on INV2.
5. Connect the positive battery cable for INV3 (included with the Conext XW+
Connection Kit for INV2 INV3 PDP) to the top terminal on the third DC
disconnect/breaker.
6. Connect the negative battery cable for INV3 (included with the Conext XW+
Connection Kit for INV2 INV3 PDP) to the DC Negative Bus.
7. Connect the positive battery cable to the positive terminal on INV3 and the
negative battery cable to the negative terminal on INV3.
AC OUT AC IN AC IN
INV GRID GEN
AC OUT AC IN AC IN AC OUT AC IN AC IN OUT
L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2
LEGEND
Battery cable For torque values, see page 2-16 and 2-17.
Grounding
conductor
Breaker Installation
1. Remove all connections to the utility grid, generator, inverter load sub-panel,
and Conext XW+ Inverter/Charger.
2. Remove the pre-installed breakers from the PDP, and mount the 3-pole, 60 A,
120/208 VAC breakers (included in the Conext 3 Phase Breaker Kit) onto the
DIN rail.
3. In the PDP, attach six two-tab power distribution jumpers in the AC breaker
positions as shown in Figure 3-32 on page 3–61.
GEN
GRID BYPASS LOADS (optional)
GEN
GRID BYPASS LOADS (optional)
AC equipment grounding
See “AC Equipment Grounding” on page 3–20.
1. Connect the L1 AC wiring from each pole on the GRID breaker to the
corresponding AC Input (AC1) terminal on each of the Conext XW+ units.
2. Connect the L1 AC wiring from each pole on the LOAD breaker to the
corresponding AC OUT terminal on each of the Conext XW+ units.
3. Connect the L1 AC wiring from the LOADS breaker jumpers to the AC
LOADS panel.
4. Connect the L1 AC wiring from the utility grid distribution panel to the GRID
breaker jumpers.
5. If the installation includes a generator or second AC source, connect the L1
AC wiring from each pole on the GEN breaker to the corresponding AC Input
(AC2) terminal on each of the three Conext XW+ units.
AC1
Inverting
AC2
Charging
Event !
Equalize
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
GEN Breaker
Pole 1
GRID Breaker
Pole 1
LOADS Breaker
Power distribution jumper
Pole 1
2. Connect neutral wiring from INV1, INV2, and INV3 to the neutral bus bar on
INV3 the PDP. INV2 INV1
3. Connect ground wiring from INV1, INV2, and INV3 to the ground bus bar on
the PDP.
4. Using the labels included with the PDP, re-label the AC breakers as
appropriate.
5. Install the bypass interlock plate, as shown in figure “Bypass Interlock Plate
Installation (Three-Phase)” on page 3–63.
Figure 3-35 Installing the custom designed three-phase bypass interlock plate
• Always use a properly rated voltage sensing device to confirm all circuits are
de-energized.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This section provides illustrations for wiring the AC and DC connections for a
Conext XW+ without a Conext XW+ Power Distribution Panel.
Pre-Installation Steps
Depending on your installation, you will need to perform some or all of some the
following pre-installation steps:
1. Prepare the battery bank. See “Battery Bank Preparation” on page 2–13.
2. Wall-mount the Conext XW+ Inverter/Chargers. See “Wall-Mounting the
Conext XW+ and PDP” on page 2–9.
3. Install Conext XW+ Conduit Box as needed. See “Installing the Conext XW+
Conduit Box” on page 2–10.
4. Install AC sync and Xanbus cable(s) as needed. See “Installing AC sync and
Xanbus cables” on page 4–5.
5. Remove knockouts on the Conext XW+ as needed to accommodate the
wiring. See “Knockout Selection” on page 2–4 for more information about
knockouts.
NOTICE
OVERLOADING THE DISTRIBUTION PANEL
The amount of power that can be fed into a distribution panel and the means
and location for feed-in, must be in accordance with NEC 2008 article 690.64
or the current requirements of the local electrical code.
Failure to follow these instructions can result in damage to equipment.
WARNING
UNGROUNDED EQUIPMENT
The Conext XW+ is provided with ground terminals that must be reliably
connected to ground (protective earth) by appropriately sized equipment
grounding conductors. System grounding for the AC and DC systems must be
done according to all applicable NEC and local installation codes.
For more information about system grounding, see “Grounding the DC System”
on page 3–8 and “AC Equipment Grounding” on page 3–20.
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
3
LEGEND
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
2 3
LEGEND
L1 L2
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
1 4
L1 L2
G N
LEGEND
L1 L2
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
LEGEND
Hot L1
Hot L2
Figure 3-39 AC Output Wiring to the Inverter Load Sub-Panel (No PDP)
AC OUT AC IN AC IN
L1 N L2 L1 N L2 L1 N L2
AC GRID GEN
LOAD (AC1) (AC2)
1 3
L1 L2
G N
LEGEND
AC OUT AC IN AC IN
INV GRID GEN L1 L2
OUT
L1 N L2 L1 N L2 L1 N L2
LEGEND
Hot L1
Hot L2
Network Components
NOTICE
SHORT CIRCUIT OF NETWORK COMPONENTS
• This network is not an ethernet system. Only connect Xanbus-enabled
devices to other Xanbus-enabled devices. Do not attempt to connect
Xanbus-enabled devices to other networks or systems.
• Ethernet crossover cables are not compatible with the Xanbus system. Use
Category 5 (CAT 5 or CAT 5e) cables to connect Xanbus-enabled devices.
Each device is integrated into the network using cables, network connectors,
and terminators. An example of a network system is shown in Figure 4-1.
Conext MPPT
Solar Charge Conext XW+
Controllers Inverter/Charger
AC1
AC2
kW
Inverting
Conext Automatic Conext System
Control Panel
A
Charging
Event
Equalize
!
Generator Start
Conext XW SCP
Event/Warning Standby
Network Network
terminator terminator
Xanbus-enabled devices
A Xanbus-enabled device is any product that works on a Xanbus network. Below
are some examples of Xanbus-enabled devices:
Due to network traffic, the maximum number of Conext XW+ units in a single
Xanbus network should not exceed twelve. The maximum number of Conext
MPPT Solar Charge Controllers in a single Xanbus network should not exceed
twelve.
The combined maximum number of Conext XW+ units and Conext MPPT Solar
Charge Controllers should not exceed twelve.
Note: The total network current supplied by the power-sourcing devices must be
equal to or greater than the total current drawn by the power-consuming devices.
The power supply must be capable of providing 15 VDC/200 mA to each device.
Note: See the specifications for each Xanbus-enabled device to determine how
much power each device consumes or supplies.
Xanbus cables
Each Xanbus-enabled device is connected by a Category 5 (CAT 5 or CAT 5e)
cable, a standard cable available from the manufacturer or any computer supply
store. The cable consists of eight conductors in four twisted pairs with an RJ45
modular connector wired to the T568A standard. The minimum cable length
should be 6 ft. (1.8 m).
Network terminators
The Xanbus network must be properly terminated at each end to ensure the
communication signal quality on the network.
Note: If the network is not properly terminated, signal quality is degraded and
performance on the network is reduced. Permanent configuration without
terminators is not supported.
The Conext XW+ Inverter/Charger and other Xanbus-enabled devices ship with
one network terminator. Depending on your network layout, this terminator may
need to be removed from the XW+ Inverter/Charger and inserted into another
device elsewhere in the network.
AC sync ports
Xanbus ports
AUX port
BTS port
1. Remove the two raceways for the communication cabling by removing the
screw holding each raceway in place, as shown in Figure 4-5.
Raceway
Raceway
Raceway Raceway
screw screw
2. Insert the RJ45 jack on the cable into one of the two AC Sync ports.
3. Route the cable as shown in Figure 4-6. Route any additional communication
cables through the raceways. Replace the wiring raceways, ensuring not to
pinch the cables. Secure the raceways to the Conduit Box with the screw that
was removed earlier.
Communication
cable
WARNING
XANBUS SHOCK HAZARD
Xanbus cables in contact with DC or AC power can transmit an electric shock.
Do not route the Xanbus cables in the same conduit or panel as the AC and
DC power cabling.
Failure to follow these instructions can result in death or serious injury.
• Route the cables away from sharp edges that might damage the insulation.
Avoid sharp bends in the cable—no less than a 4-inch (100 mm) radius.
• Allow at least 2 ¼ inches (57 mm) of space behind the wall to accommodate
the depth of the unit and allow room for the cables to bend.
• Allow for some slack in the cable tension.
• Keep the alignment of wire pairs inside the sheath as straight as possible.
• Allow separation between data and power cables (data cables should only
cross over a power cable at right angles).
The total length of the network, including all connected Xanbus-enabled devices
and the Conext XW+ Inverter/Charger, cannot exceed 130 feet (40 m).
The Conext ComBox allows access to programming features of the Conext XW+
and allows the system to be modified to specific installation requirements.
The SCP allows access to programming features of the Conext XW+ and allows
the system to be modified to specific installation requirements.
The SCP can be connected to the Conext XW+ Inverter/Charger through one of
the following two methods:
• via the Xanbus network (see “Installing the SCP via the Xanbus Network” on
page 5–3), or
• by replacing the inverter information panel with the SCP (see “Replacing the
Inverter Information Panel with the SCP” on page 5–4).
WARNING
IGNITION AND FIRE HAZARD
• Do not install the inverter near readily flammable materials such as cloth,
paper, straw, or plastic sheeting. Keep flammable materials a minimum
distance of 600 cm (24 in.) from the top surface and 30 cm (12 in.) from either
side surface and the front of the Conext XW+ Inverter/Charger.
The SCP is connected to the Xanbus network via either of the two Xanbus
network ports located at the bottom of the Conext XW+ chassis (as shown in
Figure 5-1).
Xanbus ports
For wall-mounting and other installation instructions, see the Conext System
Control Panel Owner’s Guide (975-0298-01-01).
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Always use a properly rated voltage sensing device to confirm all circuits are
de-energized.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
1. If the AC access panel is attached to the Conext XW+ chassis, remove it (as
shown in “AC Access Panel Removal” on page 3–2).
2. Remove the four screws from the inverter information panel, as shown in
Figure 5-2.
3. Carefully remove the inverter information panel from the Conext XW+
chassis, and detach it from the inverter communication cable.
4. Remove the metal support plate from the housing of the Conext XW+
chassis.
5. For easier access, remove the right-side panel of the Conext XW+, as shown
in Figure 5-3.
1. Plug the inverter communication cable into the lower communication port.
2. Re-secure the right-side panel (if applicable).
3. Carefully place the SCP into the housing of the Conext XW+ chassis.
4. Secure the SCP with the four screws removed from the inverter information
panel.
5. When all wiring is complete, re-secure the AC access panel to the Conext
XW+ chassis For more information, see “Removing the AC Access Panel and
PDP Internal Faceplates” on page 3–2.
For more information about the Conext System Control Panel, see the Conext
XW+ Inverter/Charger Operation Guide.
Electrical Specifications
Note: Specifications are subject to change without prior notice.
A–2 975-0239-01-01
This manual is for use by qualified personnel only
Electrical Specifications
Grid-tie Specifications
Note: Specifications are subject to change without prior notice.
975-0239-01-01 A–3
This manual is for use by qualified personnel only
Specifications
Nominal Clearing
Category Function Fixed Setting Time
Abnormal Voltage Fast (VAC) HECO TOV 288 V (split-phase) < 1 cycle
VAC High Off 144 V (single-phase)
VAC High Off 270 V (± 3 V) 60 ms
VAC High On <= 252 V 300 s
VAC Low Off 150 V (± 3 V) 60 ms
VAC Low On > 214 300 s
Abnormal Voltage Slow (VAC) VAC High Off Slow 264 V (± 3 V) 500 ms
VAC High On Slow <= 252 V 300 s
VAC Low Off Slow 211 V (± 3 V) 1s
VAC Low On Slow > 214 V 300 s
Abnormal Frequency (Hz) FAC High Off 60.5 Hz (± 0.05 Hz) 100 ms
FAC High On < 60.45 Hz 300 s
FAC Low Off 59.3 Hz (± 0.05 Hz) 100 ms
FAC Low On > 59.35 Hz 300 s
Reconnect Time (s) – 300 s –
A–4 975-0239-01-01
This manual is for use by qualified personnel only
Electrical Specifications
7000 30 Minutes
5500
0 1 2 3 4 5 6
10 10 10 10 10 10 10
Time in Seconds
975-0239-01-01 A–5
This manual is for use by qualified personnel only
Specifications
11000 5 Minutes
8500 30 Minutes
7000
4200
0 1 2 3 4 5 6
10 10 10 10 10 10 10
Time in Seconds
7000 30 Minutes
5500
0 1 2 3 4 5 6
10 10 10 10 10 10 10
Time in Seconds
A–6 975-0239-01-01
This manual is for use by qualified personnel only
Electrical Specifications
8800 5 Minutes
6300 30 Minutes
4800
0 1 2 3 4 5 6
10 10 10 10 10 10 10
Time in Seconds
975-0239-01-01 A–7
This manual is for use by qualified personnel only
Specifications
When the internal temperature of the Conext XW+ exceeds a preset limit, it
begins to limit output power automatically to stop maximum internal temperatures
from being exceeded.
8000
7000
XW+ 6848
6000
XW+ 5548
Output Power (Watts)
5000
4000
3000
2000
1000
0
-25 -15 -5 5 15 25 35 45 55 65 75
A–8 975-0239-01-01
This manual is for use by qualified personnel only
Electrical Specifications
100%
95%
XW+ 6848
90%
XW+ 5548
Efficiency (%)
85%
80%
75%
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000
975-0239-01-01 A–9
This manual is for use by qualified personnel only
Specifications
100%
95%
Efficiency (%)
90%
XW+ 5548
85%
XW+ 6848
80%
75%
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
A–10 975-0239-01-01
This manual is for use by qualified personnel only
Electrical Specifications
100%
XW+ 6848
XW+ 5548
95%
90%
85%
80%
75%
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
975-0239-01-01 A–11
This manual is for use by qualified personnel only
Specifications
Mechanical Specifications
Note: Specifications are subject to change without prior notice.
A–12 975-0239-01-01
This manual is for use by qualified personnel only
Accessories
Accessories
Accessory Part Number
Conext XW+ Power Distribution Panel 865-1015-01
Conext XW+ Power Distribution Panel 865-1014-01
(Without AC Breakers)
Conext XW+ Conduit Box 865-1025-01
Conext XW+ Connection Kit 865-1020-02
Xanbus 865-1050-01
Conext Automatic Generator Start 865-1060-01
Conext MPPT 60 150 Solar Charge 865-1030-1
Controller
Conext MPPT 80 600 Solar Charge 865-1032
Controller
Conext ComBox 865-1058
Conext Battery Monitor 865-1080-01
Conext XW+ PDP 120/240V 60A 865-1215-01
Breaker Kit
Conext XW+ PDP 3-Phase 60A 865-1315-01
Breaker Kit
975-0239-01-01 A–13
This manual is for use by qualified personnel only
A–14
B Wiring Diagrams
Single-Inverter System (Backup Only) Without a Conext XW+ Power Distribution Panel
L1 L2
L1 L2
6 G N
AC OUT AC IN AC IN
INV GRID GEN
OUT
L1 N L2 L1 N L2 L1 N L2
1 2
Conext XW SCP
7
Event/Warning Standby
8 9
10
LEGEND
2 AGS (optional) 4 Inverter load sub-panel 6 Generator disconnect 8 Circuit breaker/ 10 Battery bank Ground Neutral Negative (-) Negative (-)
DC disconnect battery terminal battery cable
Actual wiring requirements may vary. See “Knockout Selection” on page 2–4 and “Communications Network Preparation” on page 2–12. For torque connections to the battery terminals, consult the battery manufacturer’s recommendations.
Cable routing may vary. See “Torque Values” on page 2–16.
Figure B-1 Single-Inverter System (Backup Only) Without a Conext XW+ Power Distribution Panel
G N
AC OUT AC IN AC IN
INV GRID GEN
Conext XW SCP L1 N L2 L1 N L2 L1 N L2
Event/Warning Standby
LEGEND
BTS cable
AC Sync cable Hot L1 Positive (+)
1 AC generator 3 Main utility panel 5 AC breakers 7 Battery bank Hot L2 battery terminal Positive (+)
Xanbus cable battery cable
Generator disconnect Inverter load sub-panel DC disconnect Network terminator Ground Neutral Negative (-)
2 4 6 8
battery terminal Negative (-)
battery cable
Figure B-2 Single-Inverter System (Backup Only) With a Conext XW+ Power Distribution Panel
G N
5 6
7
AC OUT AC IN AC IN
INV GRID GEN
OUT (AC1) (AC2)
11 12
Event/Warning Standby
13
10
LEGEND
G N
6
7
5 8 9
10
A B C D E F G H
11
AC OUT AC IN AC IN AC OUT AC IN AC IN
INV GRID GEN INV GRID GEN
SCP (optional) AGS (optional) OUT (AC1) (AC2) OUT (AC1) (AC2)
12
Conext XW SCP L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2 L1 N L2
14 15 16 17
Event/Warning Standby
18
12
13
LEGEND
1 AC generator 4 Inverter load 7 PV array 1 10 PV array 2 13 Battery bank 16 PV 2 AC Sync cable BTS cable
sub-panel A. INV1 IN (Grid) E. INV1 OUT (AC loads) Hot L1 Positive (+)
Xanbus cable
B. INV2 iN Grid) F. INV2 OUT (AC loads) battery terminal Positive (+)
Hot L2
Generator disconnect AC breakers 8 DC combiner box 1 11 DC combiner box 2 14 CC 2 17 PV 1 C. Grid bypass G. INV1 IN (Gen) DC positive (+) battery cable
2 5
DC negative (-) Neutral Negative (-)
D. Grid bypass H. INV2 IN (Gen) battery terminal
Conext MPPT Solar Conext MPPT Solar Negative (-)
3 Main utility panel 6 Charge Controller 1 9 Charge Controller 2 12 Network terminator 15 CC 1 18 DC disconnect Ground battery cable
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Always use a properly rated voltage sensing device to confirm all circuits are
de-energized.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Note: To complete the conversion, you must refer to instructions in the Conext
Configuration Tool User’s Guide (Document Part Number 975-0365-01-01)
available from solar.schneider-electric.com.
Note: To set up a three-phase system using three 120 V-configured Conext XW+
units, perform the conversion procedure for all three Conext XW+ Inverter/
Chargers.
• a Phillips #2 screwdriver
• one small jumper and three large jumpers, included with the Conext XW+
Inverter/Charger (See Figure C-1.)
1. Put the Conext XW+ system in Standby mode using the System Settings
menu on the Conext System Control Panel, disconnect AC sources (such as
the utility grid and generators) by turning off the AC input breakers, and
disconnect DC sources (for example, batteries) by turning off the
DC breaker.
2. Turn off and disconnect all AC loads by turning off the AC output breaker.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Always use a properly rated voltage sensing device to confirm all circuits are
de-energized.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
To remove the AC access panel, remove the two screws from the AC access
cover and slide the cover slightly to the left and lift away from the Conext XW+
chassis.
Installation tip For easier access, first remove the right-side panel of the Conext XW+, as shown
in Figure 5-3 on page 5–6.
When re-securing the AC access cover, ensure its recessed edge slips inside the
edge of the front panel.
(Internal components
hidden for clarity)
AC1
kW
Inverting
AC2
A
Charging
Event !
Equalize
X1 and X2 connectors
Torque information
AC terminal block
2. Remove the secondary transformer wire X2 (black) from slot X2-A, and then
insert it into slot X2-B (see Figure C-4 and Figure C-5).
3. Remove the secondary transformer wire X3 (white) from slot X3-A, and then
insert it into slot X3-B (see Figure C-4 and Figure C-5).
4. Insert one small jumper between slot X2-A and X2-B (see Figure C-4 and
Figure C-5). Insert jumper on top of the wire.
5. Tighten all terminals to 35 in-lb (4.0 N-m) per the torque information printed
on the AC board. See Figure C-3 for the torque information location.
Slot X2-A
Slot X2-B
Slot X3-B
Slot X3-A
X1
X2
X1
Jumper
X2
X3
X3
X4
X4
Secondary transformer wire X1, X2, X3, and Secondary transformer wire X1, X2, X3, and X4
X4 locations BEFORE reconfiguration locations AFTER reconfiguration
1. Locate the Load, AC1 (Grid), and AC2 (Gen) connectors (see Figure C-3 on
page C–7).
2. Insert one large jumper in each connector to short out N and L2, as shown in
Figure C-6.
3. Connect the AC cables as shown in Figure C-6. Insert jumper on top of the
wire.
4. Tighten all terminals per the torque information printed on the AC board.
See Figure C-3 on page C–7 for the torque information location.
5. Reconnect the DC sources (for example, batteries) by turning on the
DC breaker.
You will also need to connect the Conext XW+ Inverter/Charger to your computer
using a USB-to-Xanbus adapter (Product Part Number 865-1155).
975-0239-01-01 Rev J
Printed in China.