Package 1 AC Project Report
Package 1 AC Project Report
Package 1 AC Project Report
PROJECT REPORT
June 2021
TABLE OF CONTENTS
i
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
LIST OF FIGURE
Figure 1.1: Key Plan of the Project Highway ......................................................................... 3
ii
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
1. PROJECT REPORT
The National Highways Authority of India (NHAI) has been constituted through an Act of
Parliament for faster, economical and quality Road Construction work throughout India. NHAI
aims at provisioning and maintaining the national highways network to meet user
expectations in the most time-bound and cost-effective manner within the strategic policy
framework. The National Highways Authority of India (NHAI) is the nodal agency of Ministry
of Road Transport and Highways (MORT&H), Government of India and has been entrusted
with the Development of Delhi - Ludhiana - Amritsar – Katra Expressway having an
approximate length of 600 Km including spurs through BOT & EPC basis.
The proposed project is greenfield connectivity (Amritsar Connectivity) between Amritsar and
Delhi - Ludhiana - Amritsar – Katra expressway The Project Highway (Amritsar Connectivity)
starts from Nakodar at intersection of Expressway with NH 703 (old NH 71) (Expressway Ch.
306) and ends on Amritsar-Ajnala Road NH 354 (near Canal). The entire Greenfield Alignment
passes through Jalandhar, Kapurthala, Tarn Taran and Amritsar district of Punjab State. The
Project Highway starts at Ch. 0.000 and ends at Ch. 99.020, the total length of the Project
Highway is 99.020 Kms. The proposed connectivity has been referred to as the Project
Highway in this Report.
Most of these roads / NHs are existing 4 lane or are being widened to six lane configurations
under various schemes of Government of India. The constraint being felt in doing so is the cost
of land abutting the highway, difficulty in acquisition due to large scale ribbon development
along the corridor thereby requiring number of bypasses thereby only utilizing part of the
existing asset. There is also requirement of realignments at sections and provision of grade
separated structure to have at least partial access control along the routes so as have a safe
high-speed Corridor.
Assuming a constant growth in economic activities along these developed corridors the
existing facility would not be able to cater to the demands thus posed by the enhanced traffic
and the level of service of the NHs would deteriorate as traffic would be much higher than the
lane capacity. In order to have a long-term solution and having futuristic planning in mind the
Government of India entrusted NHAI to propose an alternative solution traversing through the
hinterland. The Detailed Project Report under the contract includes the following reports in
succession:
1
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The Project Highway Amritsar Connectivity (Green Field) of Delhi - Ludhiana - Amritsar –
Katra Expressway starts from Nakodar at intersection of Expressway with NH 703 (old NH 71)
(Expressway Ch. 306) and ends on Amritsar-Ajnala Road NH 354 (near Canal). The entire
Greenfield Alignment of Amritsar Connectivity passes through Jalandhar, Kapurthala, Tarn
Taran and Amritsar district of Punjab State. The Package 1 of Project Highway starts at Ch.
24+000 and ends at Ch. 40+900, the total length of the Package 1 in Amritsar Connectivity is
16.900 Kms. The key plan of the project highway is shown in figure below:
2
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The land use pattern of 10 Km either side of the project alignment is mainly agricultural and
human habitation, besides some Protected Forest areas (Roadside and Canal Side
plantations declared as Forest).
Project section is distributed across two districts viz. Kapurthala and Tarn Taran districts in
the Punjab State. Extent of the alignment length under Package I (from Ch 24+000 to Ch
40+900) across the districts is presented in Table below.
Table 1.1: List of Districts and Talukas along the Project Highway Package I
Details of various environmental clearances applicable for the project package are
presented below.
3
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Hence, Wildlife Clearance is applicable in this package. NHAI shall obtain the
clearance before the start of the construction works.
• Forest Clearance: Protected Forest (Roadside and Canal Side Plantation declared
as Forest) shall be affected by the crossing of the proposed expressway. NHAI shall
obtain the clearance before the start of the construction works. Details of protected
forest coming in proposed project under Package I are tabulated below.
Sl. Approximate
Forest Division Protected Forest Location / Name
No. Chainage (Km)
1 26+600 Jalandhar Kali Bein River
2 27+800 Jalandhar Dera Saadwaal – Nasirpur Road
3 30+600 Jalandhar Minor Canal
4 33+200 Jalandhar Talwandi Choudhurian – Mangupur Road
5 34+250 Jalandhar Safdarpur - Talwandi Choudhurian Road
6 36+600 Jalandhar Mand Partappur – Safdarpur Road
Other than the above clearances obtained by NHAI, the contractor too shall have to procure
and obtain several clearances, permissions and NOCs for the project before the start of
construction works. These are:
• Prior Environmental Clearance from MoEF&CC / SEIAA for mining of sand and
aggregate quarries, if new mines opened by the Contractor
• Conversion of land use, from the State revenue department for setting camps and
plants
• Approval of Monitoring Consultant / Supervision Consultant / Authority Engineer for
location and layout of Camps & plants before start of Construction
• NOC and Consents under Air & Water Acts for establishing and operating the
construction plants including but not limited to hot mix plants, WMM, crushers etc. from
State Pollution Control Board
• Prior permission for felling of trees from Forest dept. / District Authorities
• NOC under the Hazardous and Other Wastes (Management and Trans-boundary
Movement) Rules, 2016 from SPCB
• PUC certificate for use of vehicles for construction from Transport department
• NOC for water extraction for construction and allied works from Irrigation department
• Approval of Monitoring Consultant / Supervision Consultant / Authority Engineer for
Traffic Management Plan before start of Construction
• Approval of Monitoring Consultant / Supervision Consultant / Authority Engineer for the
Emergency Action Plan for accidents responding to involving fuel & lubricants before
the construction starts.
4
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The postulates and considerations for designing the Greenfield eight lane Highway are as
follows:
The project highway shall follow the design standards mentioned below;
Design Speed
The design speeds given in table below are adopted for various terrain classifications.
Table 1.3: Design Speed
The project corridor passes through plain terrain. The adopted design speed is 120 KMPH
throughout the stretch.
5
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Right of Way
At interchanges, toll booth, highway amenities, connecting roads additional land shall be
required as mentioned in drawings volume. The co-ordinates for the LA shall be provided
separately as Annexure 1.
The standard lane width of the Project Corridor is 3.750 m. Project Corridor shall have two
lane in each direction of traffic and total 4 lane in stage-1. In stage 2, future widening with
additional two lane in each direction of traffic is to be done on the median side and
accordingly the median width has been kept as 22m to cater for the future expansion.
Median
The median shall be depressed and recommended width of median including shyness is
22m. Other specifications for the median are mentioned below:
• The depressed median has suitably designed and provision of rainwater harvesting
system at suitable intervals for effective drainage of surface runoff from the median.
• An edge strip of 0.75m width of depressed median adjacent to carriageway in either
direction shall be paved with same specifications as of the adjacent carriageway.
• As far as possible, the median shall be of uniform width for the Project road. However,
where changes are unavoidable, a transition of 1 in 50 is to be provided.
• Median is to be well planted to cutoff the glare coming from the vehicle traveling in
opposite directions.
• In Median longitudinal gradient is designed in such a way that the water flow away from
SVUP, LVUP VUP median. Median drains shall be terminated well before these
structures with effective drainage arrangement.
• At VUP, SVUP, LVUP and Bridge location, median wall is eliminated and slope of 1:6 is
provided; in place of median wall pitching and toe wall is to be provided.
Shoulders
The shoulders on the outer side (left side of carriageway) shall be 3 m wide paved plus 2 m
wide earthen as per Section 2, Clause 2.6 of SP 99. The shoulder composition shall be as
below;
6
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
• The composition and specification of the paved shoulder shall be same as that of the
main carriageway.
• The earthen shoulder shall be provided with 200 mm thick layer of
non-erodible/granular material for protection against erosion.
Barriers
Thrie -beam crash barrier has been provided throughout the project corridor except at
structure locations. At culverts parapet wall has been provided and at SVUP/LVUP /VUP/FO/
RoB concrete crash barrier has been provided.
The general principles and design criteria laid down in relevant IRC & MORTH guidelines
have been followed in conjunction with the relevant circulars. The following latest code of
standards & technical specifications has been used for the alignment design;
Table 1.5: Summary of Code of Standards & Technical Specifications
Publication Issued by
IRC:38- – Guidelines for Design of Horizontal Curves Indian Road Congress (IRC)
IRC:SP:23- Vertical Curves for Highway Indian Road Congress (IRC)
IRC: 92- Guidelines for Design of Interchanges in Urban
Indian Road Congress (IRC)
Areas
IRC:SP:99 - Manual of specifications and standards for
Indian Road Congress (IRC)
expressways
The Project corridor is designed as per IRC SP 99 Guidelines. Few parameters have been
considered based on MOM such as width of ROW, median width, rain water harvesting in
medians and boundary wall on RoW edge at a spacing of 500m
Horizontal Alignment
Alignment is fluent and is blended with the topography. The horizontal curves have been
designed as per IRC 38 requirement.
Transition Curves
Properly designed transition curves are provided at both ends of the circular curve. The
minimum length of transition curves is designed for 120 Kmph as per IRC: 38 (latest).
7
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Sight Distance
The desirable minimum sight distance for 8 lane divided carriageway for 120 Kmph design
speed is given in below table. An Intermediate sight distance has been provided throughout
as per Section 2 clause 2.9.3 of IRC SP 99.
Table 1.7: Safe sight Distance
Vertical Alignment
The vertical alignment should provide for a smooth longitudinal profile. Grade changes are
not too frequent to cause kinks and visual discontinuities in the profile.
The vertical design, especially at grade change location, such as VUP/LVUP, ROB, bridge
locations Intermediate sight distance (ISD) is adopted as per IRC SP 23. Length of
approaches is also designed with ISD only.
Gradients
The ruling gradients for plain terrain has been adopted everywhere in the project highway as
per section 2, clause 2.9.4.2 of IRC SP 99 latest revision.
Table 1.8: Gradients
In cut sections, minimum gradient for drainage considerations is 0.5 percent (1 in 200) if the
side drains are lined; and 1.0 percent (1 in 100) if this are unlined. Ruling gradient is adopted
to design vertical alignment.
Vertical Curves
The vertical alignment should provide for a smooth longitudinal profile; kinks and visual
discontinuities in the profile should be avoided as far as possible.
The vertical design at grade change location, such as VUP/LVUP, ROB, bridge locations
Intermediate sight distance (ISD) is adopted. The minimum grade change requiring vertical
curve and minimum length of vertical curve as per IRC SP 23 is as follows:
Table 1.9: Minimum Length of Vertical curve
8
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
the horizontal and vertical alignments. Plan and profile of the road shall not be designed
independently but in unison, so as to produce an appropriate three-dimensional effect. Proper
co-ordination in this respect will ensure safety, avoid visual discontinuities and contribute to
overall aesthetics.
Vertical curvature superimposed upon horizontal curvature gives a pleasing effect. As such
the vertical and horizontal curves shall coincide as far as possible and their length shall be
somewhat longer than the vertical curve. Short vertical curve superimposed on long
horizontal curves have been avoided at or near the apex.
The cross fall on straight sections of project road carriageway shall be as given in table
below. Each carriageway shall have unidirectional cross fall.
Table 1.10: Cross fall on different Surfaces
Annual Rainfall
Cross-sectional Element
1000 mm or more Less than 1000 mm
Carriageway, Paved Shoulders, Edge Strip 2.5 Percent 2.0 Percent
The cross fall for earthen/granular shoulders on straight portions is at least 1.0 percent
steeper than the values given in above table. On super elevated sections, the earthen portion
of the shoulder on the outer side of the curve is provided with reverse cross fall so that the
earth does not drain on the carriageway and the storm water drains out with minimum travel
path.
Super Elevation
The super elevation is limited to 5%. Super elevation shall not be less than the minimum
specified cross fall.
Interchanges
Flyover
Flyovers are provided at crossing between the project road and the NH/SH depending upon
the importance of road. All existing four lane road are considered for FO.
Vehicular Under Pass (VUP)
VUP’s are provided at crossing between the project road and MDR’s. The lane width of the
crossroad varies from 7.0m to 10.0m. The provision of future widening from 2 lane to 4 lanes
is taken into consideration for these roads. These are provided perpendicular to the Project
road.
9
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The location of LVUP has been provided for metal Roads/ODR’s. These are low configuration
road compared to VUP’s. These are provided perpendicular to the Project road.
To ensure complete access control and make cost effective grade separation, a smaller
dimension VUP (SVUP) has been provided for Village Road/Mud roads with width lesser than
5.50m. All crossroads are not provided with SVUP’s. At s few crossroad Box of size 4mx3m
Box is provided.
Few, mud roads/ tracks which are at close interval and for which direct underpasses are not
provided shall be connected by connecting roads with crossroads were Underpass is
provided.
Lateral and Vertical clearance at underpasses shall not be less than the values given below;
Table 1.11: Lateral Clearance and Vertical Clearance
Being fully access controlled, there will be no at grade junctions with Expressway. Entry/Exit
will be only from interchanges. At grade intersections adversely influence the quality of
highways in terms of speed, capacity and safety because of interruptions to the flow of traffic.
Thus the basic requirement for the design of intersections is not only to cater for safe
movements for the drivers, but also to provide them full traffic information by way of signs,
pavement markings and traffic signals. Further, simplicity and uniformity should be the
guiding principles for interchange design to ensure the safe passage of maneuvers and
reduce conflict points, either by elimination of certain maneuvers or separated in space,
horizontally or vertically. The interchanges are proposed on National highway/ State
Highways.
The interchanges are designed with proper ramps and loops as per IRC: 92 latest versions.
Interchanges are designed considering following components;
• Acceleration lane
• Deceleration lane
• Loops
• Ramps
Acceleration/Deceleration Lane
Acceleration/Deceleration lane shall be provided as per IRC 92. Each entry and exit ramp
10
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
shall have acceleration/deceleration lane for the Project Highway. The length of the
acceleration/deceleration lanes shall be decided on the basis of speed differentials of the
Project road traffic and the speed permitted on the ramps.
Table 1.12: Minimum Acceleration Lengths for Entry (Grades of 2% or Less)
Access Control
Connecting Roads
Connecting roads of service road standard are provided to maintain proper circulation of local
traffic, continuity of travel and to facilitate crossing over to the other side of the Project road
through an underpass wherever required. These have been provided outside the RoW.
These roads have been provided at locations where the distance between 2 crossroads is
less than 200m. Width of connecting road is kept as 7 m.
Median openings with detachable barrier have been provided at about 12 to 15km (between
two interchanges) for traffic management for maintenance works and vehicles involved in
accidents.
11
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The proposed TCS developed for the project corridor are for 2 x 2 lane divided carriageway.
The details are provided in following section of this report.
1.4.9 Drainage
The IRC: SP 42 will generally be followed for design of highway drainage. The planning of
highway and drainage is intricately linked with the terrain, alignment of the highway and the
proposed cross drainage works. The planning and designing of adequate drainage system is
a primary requirement for maintaining a structural soundness and functional efficiency of a
road. Pavement structure including sub-grade must be protected from any ingress of water;
otherwise over a period of time it may weaken the sub-grade by saturating it and cause
distress in the pavement structure. Hence disposal of water from the pavement and
sub-grade is a basic consideration in road design. Over and above quick drainage takes
away the water from pavement surface and reduces chances of skidding of vehicles. In order
to guard the pavement from the poorly drained conditions, planning, designing, construction
and maintenance of longitudinal drains on either side of the roads is very much essential. The
surface water from the pavement and shoulders will be made to flow in to the drains by
providing suitable cross Slopes / Camber.
Earthen drains are provided through-out the project corridor to ensure the efficient drainage
from carriageway to drain. All drains are connected to cross drainage structure. Median
drains are provided with rain water harvesting structure. Proper drainage arrangements are
provided for grade separated structures. If requires, CD work is also provided for loops and
ramps.
For the purpose of design and future augmentation of the Project Expressway, the design
service volume for level of service- B for plain/rolling terrain shall be 1300 PCU/hr/lane. The
design service volume can be determined as per MORTH Guidelines for Expressways. The
design service volume per day will depend on the peak hour flow and will be as specified in
the below given table.
Table 1.15: Design service volume for Expressways in Plain and Rolling Terrain (in
PCUs/Day) for LOS-B
86,000 for Peak hour flow 1,30,000 for Peak hour flow 1,73,000 for Peak hour flow
(6%) (6%) (6%)
65,000 for Peak hour flow 98,000 for Peak hour flow 1 30,000 for Peak hour flow
(8%) (8%) (8%)
12
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The design and construction of the road in embankment and in cutting shall be carried out in
accordance with Section 300 of MORTH Specifications IRC: SP-99 latest version.
Three types of amenities provided in the project highway are of size 6ha, Wayside amenities
generally provided at approximately 20 to 25Km interval
In the smaller wayside amenity having size of 200m x 300m, facilities such as drinking water
kiosk, toilet facilities, truck parking, bus parking, car parking, restaurants, petrol station,
garage, generator set/ solar system area, ATM’s etc. to be provided.
1.4.14 Traffic Control Devices, Road Safety Devices and Road Side Furniture
Traffic Control Devices, Road Safety Devices and Road Side Furniture shall comprise of road
signs, road markings, object markers, hazard markers, studs, delineators, attenuators, safety
barriers, boundary fences, boundary stones, kilometer stones, etc. Relevant IRC Guidelines
(IRC 2, IRC:8, IRC:35, IRC:67, IRC SP 99,etc), MORTH Guidelines, IRC:SP - 99 and Section
800 of MORTH Specifications shall be followed.
Toll booth are designed for peak hour traffic projected for minimum 25 years. The total
number of toll booths and lanes are designed to ensure the service time of not more than 10
seconds per vehicle at peak flow. The width of each toll lane will be 3.5m for
ETC/Manual/Smart card lanes proposed as per NHAI guidelines and one lane at the extreme
outer side for over dimensional vehicles of 4.50m. Between each toll lane, traffic islands will
be provided so as to accommodate toll booth. These islands will be of minimum 25 m length
and 1.8m width. Protective barriers of reinforced concrete will be placed at the front of each
island to prevent out of control approaching vehicles crashing into the toll booth. They would
be painted with reflective chevron markings.
The area of toll booth covering the flared portion shall be same as that of main carriageway.
The fee collection system shall be electronic toll collection (ETC) system. The design of the
Toll Booth(s) shall be aesthetically pleasing. The fee collection staff should be efficient,
courteous and adequately trained before deployment.
13
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Major and minor bridges: Bridges having length upto 60m shall be classified as
minor bridges and bridges having length greater than 60m
shall be classified as major bridges
Rail over Bridge (ROB): Structure provided over the railway lines to carry the
Project Highway
Rail under Bridge (RUB): Structure provided below the railway lines to carry the
Project Highway
Vehicular Underpass (VUP): Grade separated structure which is provided for crossing
of vehicles under the Project Highway
Vehicular Overpass (VOP): Grade separated structure which is provided for crossing
of vehicles over the Project Highway
The design shall cover all aspects of preliminary design pertaining to various parts of Bridges
/ Grade separators / ROBs etc. The design shall generally be based on relevant IRC codes of
practice, MoRTH circulars. However, where the IRC codes are not applicable or silent,
appropriate BIS or other international Codes of Practice, such as, British / American /
Australian Codes based on sound engineering practice shall be used.
The section below outlines the standards to be adopted for the design of the structures which
include Flyovers and Interchanges, Major Bridges, Minor Bridges, VUP, LVUP SVUPs and
Culverts.
The IRC codes/Standards/Act, MoRTH Publications, IS & BIS codes shall be followed in the
project. Design of all proposed structures shall be done in accordance with the provisions of
the following Latest IRC Codes:
LIST OF IRC CODES
14
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The complete structure shall be designed to be safe against collapse and to maintain at all
times an acceptable serviceability level. These shall be also designed to be durable to
withstand the deteriorating effects of climate and environment.
All new bridges shall have independent superstructures for each direction of travel. Choice of
single or independent structure for culverts shall be decided based site condition. Width of
median in structural portion will be maintained same as that in the approaches.
In cases where median is kept open to sky, suitable provision will be made for retaining the
earth likely to spill from median portion of immediate embankment.
All new bridges will be provided for carriageway width as per Manual IRC: SP:-99.
Bearing of new bridges shall be easily accessible for inspection and maintenance.
Reinforced Earth/R.C.C Retaining wall type can be provided for high fill/embankment with
aesthetically pleasing appearance. Design life of reinforcing elements for earth retaining
structures shall be 100 years minimum. Structure with viaduct shall be provided for ensuring
15
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The design would be carried out using the limit state design philosophy satisfying the
requirements of IRC-112. The structure would be designed to meet both the ultimate and
serviceability requirements of the code.
Ultimate limit state: This cover static equilibrium and failure of structural element or
structure as a whole when acted upon by ultimate design load.
Serviceability limit state: This deals with the condition of structure subjected to serviceability
design loads. These conditions include level of internal stress, fatigue failure, deflection,
cracking and discomfort by vibrations.
Load Combination shall be adopted as per table B.1 to B.4 of Annex-B of IRC: 6 as given
below:
At present the combination of loads shown in Table B.4 shall be used for structural design of
foundation only. For checking the base pressure under foundation, load combination given in
IRC: 78-2014 shall be used. Table B.4 shall be used for checking of base pressure under
foundation only when relevant material safety factor and resistance factor are introduced in
IRC: 78-2014.
Table 1.16: Design Parameters for Structures
i Superstructures 40mm
ii Crash Barrier 50mm
16
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
17
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
18
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
14 Expansion Joints
For span up to 10m(Section 2600 of the
i Filler type
specification)
For Span >10m and movement up to ±80 (Section
ii Strip Seal Type
2600 of specification)
movement more than ±80 (Section 2600 of
iii Modular Type
specification)
15 Bearing
i Elastomeric As per design requirements
ii Pot cum PTFE As per design requirements
Pin and Guided
iii As per design requirements
Bearing
iv Spherical Bearing As per design requirements
16 Wearing Coat 50 mm thick
Pre stressing (IS: 14268, section 1800 of Specifications):
• Uncoated stress relieved low relaxation steel
• Type of Strand-Stress relieved multiply strands of low relaxation Ultimate
Stress in Cable -1861 Mpa
• Maximum pre stress jacking force-0.783(90% of 0.1% of proof load)
1) The maximum force applied to a tendon at active end during tensioning, shall not
17 exceed 90% of 0.1% proof stress
2) The analysis of pre stressed section would be as per the stress strain properties
given in clause 6.3.5 of IRC-112.
3) Maximum pre stressing force applied to structure immediately after transfer shall not
be greater than 75% of characteristic tensile strength of pre stressing steel or 0.85 of
0.1% of proof load whichever less is.
4)For serviceability limit state the section would be checked for 10% lower (Inferior) and
10% higher (Superior) values of pre stressing force as per IRC -112
18 Sheathing HDPE
Time Dependent material properties
19 Shrinkage: Total shrinkage is auto-generous shrinkage and drying shrinkage
20 Creep: Creep to be calculated with time and stress as per IRC112
21 Coefficient of thermal Expansion-12x10-6/degree C
Modulus of Elasticity-Modulus of Elasticity to be calculated as per short term and long
22
term creep and shrinkage
19
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Design loads shall be as per IRC: 6, appropriate for the proposed carriageway width, type
and properties of stream, location, altitude, etc.
The dead load i.e. the self-weight of the superstructure, substructure and foundations, backfill
will be considered as per the Cl. 203 of IRC: 6 and are summarized as below;
Wet concrete including reinforcement - 2.6 t/m3 (IRC: 87 – 2011)
Concrete (Cement Reinforced) - 2.5 t/m3
Concrete (Cement Prestressed) - 2.5 t/m3
Concrete (Asphalt) - 2.2 t/m3
Earth (Compacted) - 2.0 t/m3
Concrete (Cement - plain with plum) - 2.5 t/m3
Live load combinations mentioned in IRC: 6 Table-6 shall be followed as per relevant
carriageway width.
In general for Bridges and Flyovers following combinations shall be used:
20
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The loads which are not mentioned in this clause shall be as per IRC: 6.
Where ever footpath is provided in the bridge Footpath live load is taken and bridge is also
designed for without footpath case.
Live Load shall be considered at inner edge of the carriageway for stage 2 construction and
Girder shall be capable to take care the same.
Reduction in the longitudinal effect on bridges having more than two traffic lanes due to the
low probability that all lanes will be subjected to the characteristic loads simultaneously shall
be in accordance with the Table shown below:
Notes:
a) However, it should be ensured that the reduced longitudinal effects are not less severe
than the longitudinal effect, resulting from simultaneous loads on two adjacent lanes.
Longitudinal effects mentioned above are bending moment, shear force and torsion in
longitudinal direction.
Structure need to be checked for special vehicle also. The total load 385T of special vehicle is
the load considered to act at 300mm from center of carriageway. No other load is considered
to moving on structure when special vehicle is moving.
Congestion Factor
For bridges, flyovers/grade separators close to areas such as ports, heavy industries and
mines and any other areas where frequent congestion of heavy vehicles may occur,
additional check for congestion of vehicular live load on the carriageway shall be considered.
In the absence of any stipulated value, the congestion factor, as mentioned in Table 7 of IRC
6 shall be considered. This factor shall be used as a multiplying factor on the global effect of
vehicular live load only.
Under this condition, horizontal force due to braking/acceleration, centrifugal action and
temperature gradient effect need not be included, but the effect of live load impact shall be
included.
21
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Longitudinal forces
In all road bridges, provision shall be made for longitudinal forces arising from anyone or
more of the following causes:
i. In the case of a single lane or a two lane bridge: twenty percent of the first train load
plus ten percent of the load of the succeeding trains or part thereof, the train loads in
one lane only being considered. Where the entire first train is not on the full span, the
braking force shall be taken as equal to twenty percent of the loads actually on the
span or continuous unit of spans.
ii. In the case of bridges having more than two-lanes: as in (a) above for the first two
lanes plus five per cent of the loads on the lanes in excess of two.
Construction load wherever applicable may be considered as 0.36 t/m2 of the form area to be
considered as per IRC 87.This load include load due to mobile construction plant or
equipment and temporary loads.
A minimum dynamic amplification of 50% of the loads during normal lifting operations is to be
assumed. When Pre cast segmental construction is done consequence to stability to the
structure to be determine due to sudden loss of segment. Dynamic amplification of 100% is to
be considered.
Differential Settlement
If the riding quality permits, clause 706.3.2.1 of IRC: 78-2014 specify that the calculated
differential settlement between the foundations of simply supported span shall not exceed L /
400 of the distance between the foundations, where L is distance between two foundations.
In case of structure sensitive to differential settlement such as continuous
structures the value of differential settlement shall be taken as 10mm.
Temperature Gradient
Effective bridge temperature shall be estimated from the isotherms of shade air temperature
given in fig 15 and fig 16 of IRC: 6. Difference in temperature between the top surface
and other levels through the depth of the structure, where ever applicable shall
be taken in accordance with clause :215.3 of IRC:6.
Centrifugal Forces
Centrifugal forces are considered for spans in curved portion as per IRC 6 Centrifugal forces
shall be determined from following formula:
C= WV2/127R
22
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Where,
C =Centrifugal force acting normal to the traffic. W = Live load (tons/m)
V= Design speed of vehicles (Km/ hour)
R = Radius of curvature (m)
Earth Pressure
1. All earth retaining structures like Abutment and Other Earth Retaining Structures
designed to retain earth fills shall be proportioned to withstand pressure calculated
in accordance with any rational theory. Coulomb's theory, subject to the
modification that the center of pressure exerted by the backfill, when considered
dry, is located at an elevation of 0.42 of the height of the wall above the base
instead of 0.33 of that height.
2. For RCC Box Structure-Active Earth pressure / Earth pressure at rest will be
considered to be acting on the vertical walls of the RCC Box. The Co-efficient of
such Earth pressure will be taken as 0.5.
3. Surcharge Pressure-All Earth retaining wall is designed for a live load surcharge
pressure equivalent to 1.2 m earth fill as per IRC 6.
Wind forces
1. The superstructure shall be designed for wind induced horizontal forces (acting in
the transverse and longitudinal direction) and vertical loads acting simultaneously.
The assumed wind direction shall be perpendicular to longitudinal axis for a
straight structure or to an axis chosen to maximize the wind induced effects for a
structure curved/skewed in plan.
2. The substructure shall be designed for wind induced loads transmitted to it from
the Super structure and wind loads acting directly on the substructure. Loads for
wind with Live Load and without Live load shall be envisaged.
3. The longitudinal force on bridge superstructure (in N) shall be taken as 25% and
50% of the transverse wind load as calculated as per Clause 209 for beam/box/
plate girder bridges and truss girder bridges respectively.
Any part of a road bridge which may be submerged in running water shall be designed to
sustain safely the horizontal pressure due to the force of the current.
On piers parallel to the direction of the water current, the intensity of pressure shall be
calculated from the following equation:
P = 52KV^2
Where,
P = intensity of pressure due to water current, in kg/m^2
V = the velocity of the current at the point where the pressure intensity is being
calculated, in meter per second, and
23
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Buoyancy
2. To allow for full buoyancy, a reduction shall be made in the gross weight of the
member affected by reducing its density by the density of the displaced water.
The density of water may be taken as 1 .0 t/m2.
For artesian condition, HFL or actual water head, whichever is higher, shall be
considered for calculating the uplift.
Seismic Forces
The project corridor falls under seismic IV (High seismic zone). Seismic design is carried out
as per zone and as per codal provisions along with provision of ductile detailing and seismic
arrestor Block.
All bridges supported on piers, pier bents and arches, directly or through bearings, and not
exempted below in the category (a) and (b), are to be designed for horizontal and Vertical
forces as given in the following clauses.
The following types of bridges need not be checked for seismic effects:
The effect of Vertical component may be omitted for all elements in zone-III for following
cases as applicable for said project.
The seismic force assumed to be coming from any horizontal direction. For this purpose two
separate analyses shall be performed for design seismic forces along two orthogonal
24
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
directions. The design seismic forces resultants at any cross-section of a bridge component
resulting from the analysis in three orthogonal horizontal directions shall be combined as
below:
To improve the performance of the Bridge during earth quake, the bridges in seismic zone IV
may be specifically detailed for ductility for which IRC: 112 shall be referred.
Seismic Analysis
The Seismic Analysis of the bridges shall be carried out using following method as per
applicability defined in Table 5.3, of IRC :SP:114 – 2018,depending upon the complexity of the
structure and the input ground motion.
Accidental Load
Bridge piers of wall type, columns or the Frames built in median or in the vicinity of the
carriageway supporting the superstructure shall be design to withstand Vehicle collision loads
as per clause 222.1 of IRC: 6.
The effect of collision load shall not be considered on abutments or on the structures
separated from the edge of the carriageway by a minimum distance of 4.5m and also not be
combined with principal live loads on the carriageway supported by the structural members
subjected to such collision loads as well as wind or seismic load as per cl 222.1.2 of IRC: 6.
Where pedestrian/cycle track bridge ramps and stairs are structurally independent of the
main highway spanning structure, their support need not be design for vehicle collision loads.
Material factor of safety under collision load, reference shall be made to the provision in IRC:
112 for concrete and IRC: 24 for steel. For permissible overstressing in foundation, refer
provision of IRC: 78.
Collision Load
The normal loads given in Table 22 of IRC: 6 shall be considered to act horizontally as
Vehicle Collision loads. Supports shall be capable of resisting the main and residual
components acting simultaneously. Load normal to the carriage way below and loads parallel
to the carriageway below shall be considered to act separately and shall not be combined.
25
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The loads in Table 22 indicated in clause 222.3.1 are assumed for vehicles plying at velocity
of about 60km/hours. In case of vehicles travelling in lesser velocity, the load may be reduced
in proportion to the square of the velocity but not less than 50 percent.
The bridge supports shall be designed for residual load component only, if protected with
suitably designed fencing system taking in to account its flexibility, having a minimum height
of 1.5m above the carriageway level.
Culverts
As per Manual the culverts with vertical clearance 3 m can be used by cattle and pedestrians
during dry season.
1.6 HYDROLOGY, TRAINING WORKS AND ROAD DRAINAGE
For performing the hydrological and hydraulic analysis which essentially need the design
flood of a specific return period for fixing the waterway vis-à-vis the design HFL of bridges
depending upon their size and importance to ensure safety as well as economy. As per IRC
5-Section I General Features of Design specify that the waterway of a bridge is to be
designed for a maximum flood of 100 years return period and SP 13. The catchment area
shall be marked on the topo-sheets of Survey of India for their assessment.
The following methods can be used to estimate the peak discharge for bridge sites on major
and minor streams up to the catchment area of 5000 m2;
• Empirical Formulae
• Rational Method
• Synthetic Unit Hydrograph Method
In case of catchment area is more than 5000 sq km, the discharge calculations shall be
based on the area velocity method at local enquiry highest flood level/ water marks on
nearest bridge or the basis of dam outflow data with reference to the catchment area at
proposed bridge location.
Highest of above shall be considered at design discharge. With the design discharge,
calculations for the 100-year flood level shall be obtained using manning’s equation based on
the 100-year flood discharge. Afflux calculation, span arrangement and scour levels for piers
and abutment shall be estimated.
Embankment crossing the submergence of dam shall be encroaching the minimum area.
Height of structure shall be based on the dam top level & its maximum water level.
Road drainage shall be designed to cater the rainwater into the side drain quickly in order to
avoid stagnation of rainwater over road surface. The section of the drain shall be designed on
the basis of IRC 42 and IRC 50.
The relevant latest publications and Indian Standards are given below;
26
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
IRC: 36-2010 recommends the following side slopes for highway embankments, purely from
the safety point of view.
• 1V: 1.5 H up to 12m heights with slope protection
• 1V: 1.5 H with partial retaining wall above 12m embankment height.
Side Slope of embankments affected by flood shall be protected with pitching or geo-fibre on
over granular filter. The Pitching shall be extended up to 0.5m above the HFL. All other
locations side slopes shall be protecting by seeding & mulching as per specification clause
308 of specification of road & bridge works (MoRT&H) in consultation with the NHAI/
Independent Engineer.
The proposed protective measures are to be designed in accordance with the requirement of
IRC: 89-1998.
It is proposed to provide stone pitching of suitable thickness all around the abutments and in
the front portion of abutment with suitable thickness, which will be extended up to 1.5m above
HFL.
In order to prevent embankment erosion during high flood, bank protection works shall be
provided as required.
For River Training works, if required, for protection of Embankment, detailed hydrological
investigation will be carried out and necessary protection works if required will be provided,
based on study report.
27
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
a) Construction of guide bunds up to HFL, along both the banks of streams/rivers joining
to contain back flow during Flood
b) Raising the invert of the vehicular and pedestrian underpasses above design HFL or
providing an auxiliary bund downstream
The classified volume count surveys were carried out at four locations and data collected
from IHMCL for other location to understand traffic intensity in each homogeneous section.
These locations are characterized by centres of heavy economic activities, population and
are away from the influence of city areas in order to avoid the influence of local traffic. The
surveys were conducted continuously for seven consecutive days for 24 hours through
Automatic Traffic Counter and Classifier (ATCC) method.
Table 1.19: Schedule of Traffic Volume Count Survey
Duration
Location Start Date End Date
(days)
Mukarba Chowk-Panipat Section of NH-44(Near
21/05/2018 01/05/2018 7
Bhagan Toll Plaza)
Kurukshetra- Ambala Section of NH-44(Near
21/05/2018 01/05/2018 7
Sharifgarh)
Ludhiana-Jalandhar Section of NH-44 (Location
12-01-2020 18-01-2020 7
ID 1452) *
Dhilwan Toll Plaza (Location ID 1435) * 06/02/2020 12/02/2020 7
Nijjarpur Toll (NH-03) 11/01/2019 17/01/2019 7
Amritsar - Gurdaspur Section of NH-54 (Location
14-01-2020 20-01-2020 7
ID 1439) *
Amritsar Bypass near Khanna Paper Mill 28-06-2020 04-07-2020 7
Amritsar - Gurdaspur (Raja Sansi Punjab 143101)
24-11-2019 30-11-2019 7
(Location ID 6593)*
CVC surveys was not carried out as IHMCL data was available. For the purpose of OD
analysis, the CVC data from the surveys carried out earlier has been used to determine
the volume count according to the vehicular classification used for the present study..
The AADT value of base year (FY-2019) is used for the traffic volume projection up to horizon
year and projected traffic volume is used in design of pavement and for projecting the tollable
traffic.
28
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
29
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with Delhi-Amritsar-Katra Expressway from Junction with
Kapurthala – Sultanpur Lodhi road (NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village on EPC mode under Project Report
Bharatmala Pariyojna in the state of Punjab.
30
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with Delhi-Amritsar-Katra Expressway from Junction with
Kapurthala – Sultanpur Lodhi road (NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village on EPC mode under Project Report
Bharatmala Pariyojna in the state of Punjab.
Borrow area soil locations have been identified for the sub-grade and embankment and representative samples have been collected from potential
locations for laboratory testing. Summary of observed test results of borrow area soil samples are given in table below;
Classification
S. Location Liquid Plastic FSI
Soil
Gravel Sand Silt & Plasticity gm/ CBR
No. (Km) Limit Limit % CBR (%) (%)
(%) (%) Clay (%) Index (%) cc (%)
(%) (%)
31
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with Delhi-Amritsar-Katra Expressway from Junction with
Kapurthala – Sultanpur Lodhi road (NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village on EPC mode under Project Report
Bharatmala Pariyojna in the state of Punjab.
Classification
S. Location Liquid Plastic FSI
Soil
Gravel Sand Silt & Plasticity gm/ CBR
No. (Km) Limit Limit % CBR (%) (%)
(%) (%) Clay (%) Index (%) cc (%)
(%) (%)
13 63+000 0.00 55.00 45.00 SM 21.80 NP NP 9.20 1.99 10.40 12.40 0.00
14 66+500 0.00 12.00 88.00 CL 27.00 19.20 7.80 9.60 2.04 7.40 9.90 10.00
15 67+800 1.00 16.00 83.00 CL 28.60 19.00 9.80 12.60 1.88 7.40 9.40 -
16 73+200 0.00 11.00 89.00 CL 31.40 19.30 12.10 11.40 1.92 6.90 8.90 10.00
17 80+100 2.00 27.00 71.00 ML 26.80 NP NP 11.00 1.86 7.90 9.90 -
18 85+200 0.00 41.00 59.00 ML 25.40 NP NP 10.60 1.84 8.90 10.40 -
19 89+200 0.00 11.00 89.00 ML 29.20 NP NP 11.00 1.90 6.90 9.40 10.00
20 94+300 0.00 14.00 86.00 CL 28.10 17.90 10.20 12.00 1.94 7.40 8.90 10.00
Project highway is a green-field alignment proposed to be developed with a design speed of 120kmph. All design parameters are as per IRC SP 99:
2013 are to be followed; the median width adopted is 22m, (4m for Taran Taran Bypass- brownfield)
The geometric design of the Project Highway shall conform to the standards set out in the Manual for Expressway (IRC: SP: 99-2013). The project
highway is to be developed as Four lane divided carriageway with a provision of future widening towards the median. The various typical cross
sections used for the project road sections are given in table below:
32
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road (NH-703A)
near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village on EPC mode under Project Report
Bharatmala Pariyojna in the state of Punjab.
33
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road (NH-703A)
near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village on EPC mode under Project Report
Bharatmala Pariyojna in the state of Punjab.
S. No. Proposed Typical Cross Sections (TCS) Description Type of Cross Section
34
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road (NH-703A)
near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village on EPC mode under Project Report
Bharatmala Pariyojna in the state of Punjab.
S. No. Proposed Typical Cross Sections (TCS) Description Type of Cross Section
4.5M) WITH DEPRESSED MEDIAN
35
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with Delhi-Amritsar-Katra Expressway from Junction with
Kapurthala – Sultanpur Lodhi road (NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village on EPC mode under Project Report
Bharatmala Pariyojna in the state of Punjab.
36
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with Delhi-Amritsar-Katra Expressway from Junction with
Kapurthala – Sultanpur Lodhi road (NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village on EPC mode under Project Report
Bharatmala Pariyojna in the state of Punjab.
37
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Design Chainage
S. No. Side Type of facility Area
(Km)
1 25+650 Both Sides Road user facility 6 ha + 6 ha
Toll booths has been provided as per IRC: SP-99. Toll booth are designed for peak hour
traffic projected for minimum 25 years. The total number of toll booths and lanes are
designed to ensure the service time of not more than 10 seconds per vehicle at peak
flow. The width of each toll lane will be 3.5m for ETC/Manual/Smart card lanes proposed as
per NHAI guidelines and one lane at the extreme outer side for over dimensional vehicles of
4.50m. Between each toll lane, traffic islands will be provided so as to accommodate toll
booth. These islands will be of minimum 25 m length and 1.8m width. Protective barriers of
reinforced concrete will be placed at the front of each island to prevent out of control
approaching vehicles crashing into the toll booth. They would be painted with reflective
chevron markings.
The area of toll booth covering the flared portion will be same as that of main carriageway.
The fee collection system will be electronic toll collection (ETC) system. The Toll Booth(s) are
aesthetically pleasing as per the design. The fee collection staff would be efficient, courteous
and adequately trained before deployment.
Being fully access controlled, there will be no at grade junctions with the project Highway.
Entry/Exit will be only from interchanges. At grade intersections adversely influence the
quality of highways in terms of speed, capacity and safety because of interruptions to the flow
of traffic. Thus the basic requirement for the design of intersections is not only to cater for
safe movements for the drivers, but also to provide them full traffic information by way of
signs, pavement markings and traffic signals. Further, simplicity and uniformity should be the
guiding principles for interchange design to ensure the safe passage of manoeuvres and
reduce conflict points, either by elimination of certain manoeuvres or separated in space,
horizontally or vertically.
Moreover, for a project highway carrying a high volume of traffic on the proposed four lane
carriageway and where the design speed is 120 Kmph proposing an at grade intersection
would be fatal and would also not pass the safety audit requirements. Keeping in view the
safety hazard at high speed & volume of traffic on the project highway no at-grade
intersection has been provided.
Grade separation shall be provided at all intersection with National Highway and State
Highway. In addition to this Grade Separators will be provided across other categories of
roads. It has been decided to give safe crossing to all roads. In case two crossings are at
close interval then access will be given to one and other will be joined by service road. Grade
separated interchange is proposed at the following location:
38
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
The summary of structures along the project highway is given in table below:
Table 1.27: Summary of Proposed Structures
Structure proposals:
Major Bridges:
Bridge on
Beas river
1 38+285 6x60+9x50+1x300+1x700+1x300 0 1x37
and its
flood plains
39
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Note-
1.Veiwing Gallery to be provided at the Top of each Pylon with facilities as mentioned below-
S. No. Description
2 Provision of Observatory
40
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Minor Bridges
Design Skew
Span Arrangement Total width
S. No. Chainage (In Angle Remarks
(m) (m)
Km) (deg)
1 25+935 1x10 (clear) 33 2x13.75 Nalla
2 26+606 1x27.189 25 2x13.75 Nalla
3 30+660 1x38.45 16 2x13.75 Nalla
41
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Road over-bridges
Design
S. Total
Chainage Span Arrangement (m) Skew Angle Remarks
No. width (m)
(Km)
Nil
Viaduct:
Design
S. Span Arrangement Total width
Chainage Skew Angle Remarks
No. (m) (m)
(Km)
Nil
New culverts:
Proposed Span
S. No. Design Chainage Type of structure TCS type
(m)
1 24+073 RCC BOX 1x6x4 6A
2 24+640 RCC BOX 1x2x2 7
3 25+190 RCC BOX 1x4x3 7
4 25+457 RCC BOX 1x6x4 7
5 25+800 RCC BOX 1x2x2 1
6 26+558 RCC BOX 1x4x3 1
7 26+850 RCC BOX 1x2x2 7
8 27+310 RCC BOX 1x2x2 7
9 27+642 RCC BOX 1x4x3 6A
10 28+240 RCC BOX 1x2x2 6A
11 29+045 RCC BOX 1x6x4 7
12 29+500 RCC BOX 1x2x2 7
13 30+230 RCC BOX 1x4x3 7
14 30+930 RCC BOX 1x4x3 7
15 31+550 RCC BOX 1x2x2 6A
16 32+350 RCC BOX 1x2x2 6B
17 32+600 RCC BOX 1x4x3 6B
18 32+720 RCC BOX 1x2x2 6A
19 32+945 RCC BOX 1x4x3 6A
20 33+400 RCC BOX 1x4x3 6A
21 33+840 RCC BOX 1x4x3 7
22 34+510 RCC BOX 1x4x3 7
42
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Proposed Span
S. No. Design Chainage Type of structure TCS type
(m)
23 34+800 RCC BOX 1x2x2 7
24 35+580 RCC BOX 1x2x2 1
25 35+800 RCC BOX 1x2x2 1
26 36+125 RCC BOX 1x2x2 7
27 36+400 RCC BOX 1x2x2 7
28 36+980 RCC BOX 1x2x2 7
29 40+250 RCC BOX 1x2x2 6A
30 40+531 RCC BOX 1x4x3 6A
31 40+790 RCC BOX 1x2x2 6A
Note: 01 (one) no. of Pipe culverts of 1200mm (min) diameter shall be provided per km
across the expressway for local canal/ field canal/ utility crossings as per the site requirement
in each package. Location for such culverts shall be finalized in consultation with Authority
Engineer and NHAI.
Culverts on Ramps:
Design Type of Proposed
Sl. No. TCS type Location
Chainage structure Span (m)
Nil
Design
Type of Span Arrangement Skew Total
S. No. Chainage
Structure (m) Angle width (m)
(Km)
1 28+621 RCC BOX 1x7x4.5 0 deg 2x13.75
2 29+822 RCC BOX 1x7x4.5 0 deg 2x13.75
3 35+150 RCC BOX 1x7x4.5 0 deg 2x13.75
4 39+649 RCC BOX 1x7x4.5 0 deg 2x13.75
43
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Span
Deck
Sl. Chainage Type of Type of Arrangement Skew
Configuration Remarks
No. (in Km) Crossing Structure (Clear angle
(m)
opening) (m)
Georgepur RCC Georgepur
1 24+903 1x12x4.5 0 2x13.75
BT road BOX BT road
Kalru BT RCC Kalru BT
2 26+981 1x12x5.5 35 2x13.75
road BOX road
Tibba - Tibba -
RCC
3 30+588 Amnipur 1x12x4.5 15 2x13.75 Amnipur
BOX
BT road BT road
Tibba - Tibba -
RCC
4 31+356 Bidhipur 1x12x4.5 20 2x13.75 Bidhipur
BOX
BT road BT road
Bhainin Bhainin
RCC
5 34+244 Husekhan 1x12x4.5 0 2x13.75 Husekhan
BOX
BT road BT road
Fateh Ali Fateh Ali
RCC
6 36+745 Khanwala 1x12x4.5 0 2x13.75 Khanwala
BOX
BT road BT road
Flyover:
Design Chainage Clear Span Total width
S. No. Skew Remarks
(In Km) (m) (m)
Nil
44
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Subway:
Nil
Interchange:
Proposed Proposed
S. Str. Design Type of Span Span Skew Total width
No. Legend Chainage structure (CLEAR) (EXP.) sq angle (m)
(m) (m)
Nil
Retaining wall / Toe Wall shall be provided as per TCS and site requirement.
HAZARDOUS LOCATIONS
45
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Connecting Roads
The connecting roads is indicated above are minimum specified. The realignment of existing
track to the SVUP outside the PROW and connecting roads between consecutive
underpasses wherever required as per plan & profile. Length of connecting roads given in
above table excludes length across the project Expressway. For proper connectivity of cross
roads on either side of project expressway which shall be deemed to be included in the scope
of work.
1.14 PAVEMENT DESIGN
Pavement design shall be carried out in accordance with Section-5 of the IRC: SP:
99-2013, IRC 37& IRC 58.
Type of Pavement
a) The pavement shall be long-life perpetual flexible pavement for the main
carriageway including loops/ramps at interchange locations for the entire length of
project highway.
46
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Design Requirements
Note: Bituminous Base Course shall be laid in three layers with bottom fatigue and bending
resistant bitumen rich DBM grade II layer of thickness not less than 70 mm.
47
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Toll Plaza
Note: De-bonding interlayer of polythene sheet having a minimum thickness of 125 micron
is recommended separation layer between DLC and PQC.
1.15 MATERIALS
All materials to be used in works shall be in conformity with the requirements laid down for
relevant item in MORTH Specifications, Vth Revision. If any material, which is not covered in
MORTH Specifications, is used, shall conform to IRC or relevant Indian or International
Standards, provisions.
48
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
Annexure 1
Main Alignment PROW Coordinates
49
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
50
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
51
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
52
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
53
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
54
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
55
Construction of four-lane Greenfield Amritsar connectivity for Connection of Amritsar with
Delhi-Amritsar-Katra Expressway from Junction with Kapurthala – Sultanpur Lodhi road
(NH-703A) near Isharwal village ch.24+000 to MDR Junction at ch. 40+900 Dhunda Village Project Report
on EPC mode under Bharatmala Pariyojna in the state of Punjab.
56