5000G Parts Book: Version 2 For Serial Numbers 2G-158-402 To 2G-300
5000G Parts Book: Version 2 For Serial Numbers 2G-158-402 To 2G-300
5000G Parts Book: Version 2 For Serial Numbers 2G-158-402 To 2G-300
RADIATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
ENGINE, 800 HP 3412 (OPT-88) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
ENGINE, 1000 HP 3412E (OPT-87) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
ENGINE, 860 HP 3412E (OPT-71) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
CLUTCH, 800 HP 3412 (OPT-88) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
FUEL TANK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
CONTROL, 800 HP 3412 (OPT-88) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
ELECTRICAL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
PUMP DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
PUMPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
HYDRAULIC TANK AND COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
HYDRAULIC VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
HYDRAULIC TUBING & HIGH PRESSURE FILTERS - - - - - - - - - - - - - - - - - - - - - - - - - - 15
HYDRAULIC MANIFOLDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
HYDRAULIC FLOAT CYLINDERS & VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
AIR COMPRESSORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
AIR FLOAT CYLINDERS & VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
FEED ROLL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
ROLLCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
UPPER FLAIL #1, SMA MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
UPPER FLAIL #1, SUNDSTRAND MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
LOWER FLAIL, SMA MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
LOWER FLAIL, SUNDSTRAND MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
5000G Parts Book Sections pg 2 of 2
Version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)
107 114
108
110
109
113
112
111
12
13
8
1
4
7
5
6 2
3
8 9
12
13 10
11 6
3 7
4
5
4
5
1 6
7
2
REAR OF ENGINE
ENGINE NOT SHOWN
16
8
17
18
19
1 1
2 2
8 9
12
13 10
11 6
3 7
4
5
4
5
1 6
7
2
REAR OF ENGINE
ENGINE NOT SHOWN
16
8
17
18
19
1 1
2 2
8 9
12
13 10
11 6
3 7
4
5
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.1
ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER SERIAL NUMBER
800 HP 990/1000 HP 860 HP 800 HP 990/1000 HP 860 HP
RANGE RANGE
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-212-651 YES 2G-241-979 YES
2G-213-660 YES 2G-242-983 YES
2G-214-661 YES 2G-243-985 YES
2G-215-670 YES 2G-244-989 YES
2G-216-671 YES 2G-245-992 YES
2G-217-700 YES 2G-246-996 YES
2G-218-738 YES 2G-247-1003 YES
2G-219-739 YES 2G-248-1026 YES
2G-220-760 YES 2G-249
2G-221-763 YES 2G-250
2G-222-771 YES 2G-251
2G-223-772 YES 2G-252
2G-224-780 YES 2G-253
2G-225-781 YES 2G-254
2G-226-846 YES 2G-255
2G-227-860 YES 2G-256
2G-228-878 YES 2G-257
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.2
ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 31151-01 BACK-PLATE, 18 STV 51 1 64162-51 FLANGE, DRIVE GEAR
2 18 31151-02 SPRING, .781 X 1.75" 52 1 64162-52 PLATE, END, TYPE A PTO
4 8 C16C044BA BOLT 54 1 64162-54 RING, RETAINER, SPIRAL
5 3 C08C024BA BOLT 58 1 64162-58 KEY, .750 X 2.88, RNDEND
6 12 64162-06 NUT, .63NC, FLEXLOC, FULL HGT 59 1 31161-59 ROTOSEAL, .375 EXT, ASSY
7 1 64162-07 RING, RETAINER, SPIRAL 61 12 64162-61 SHCS .750NC X 2.00 G9
8 3 31151-08 CLUTCH-PLATE, SOLID FLOAT, 18" 64 1 64162-64 SHAFT, TYPE A BB PTO
9 3 31151-09 FRICTION DISC 65 2 28804 PLUG, STANDARD, .50
10 1 31151-10 DRIVE RING, CLUTCH, REVISED 67 1 31161-67 CUP POINT SSCR .50 X .50
11 1 31151-11 BELL HOUSING 68 1 64162-68 SPACER, SHEAVE TYPE A PTO
12 1 31151-12 PRESSURE-PLATE, CLUTCH, 18KSTV 70 1 31151-70 BELL HOUSING SPACER
13 1 31151-13 AIR TUBE, 18 3-SPUD HS 71 1 31161-71 GREASE FTG, .125NPT X 2.13
14 4 C04C012BA BOLT 72 1 64162-72 O-RING, 16KK ID, HI TEMP
15 1 31151-15 ADAPTER, W/JIC THREAD 73 1 64162-73 O-RING, CLUTCH
16 1 31161-16 COVER, INSPECTION 74 1 67520 CLUTCH PACK ASSY; INCLUDES ITEMS 2
17 1 31151-17 HOSE, #6, 9.0 LONG, SS, JIC (SPRINGS), 9 (FRICTION DISCS), 12 (PRESSURE
18 1 64162-18 RETAINER, BEARING PLATE), 13 (AIR TUBE)
19 1 64162-19 RETAINER, BRG, TYPE A PTO
20 1 64162-20 HUB, ATD-318
21 1 31151-21 SHIM, HUB, 18" STVC 2 PER SET
22 1 31151-22 ADAPTER, # 6, 45, 3/8NPT, JIC
23 1 64162-23 KEY, .750 X 5.75, RNDEND
24 1 64162-24 SPACER
27 1 31151-27 VALVE, RELIEF, .12NPT,5PSI
28 7 C10C040BA BOLT
29 5 C10C056BA BOLT
30 1 31151-30 ATHP, 3 SPUD, 18 STV
31 12 64162-31 SCREW, .375NC X 1.00 G9
32 1 64162-32 BRACKET
33 3 28800 PLUG, STANDARD, .12
34 1 64162-34 GREASE FTG, .125NPT X 2.00
35 1 64162-35 BEARING, 70X150X35 SYNTH
38 1 64162-38 CAP, BEARING
39 2 31151-39 SEAL, 18 STV PTO
40 1 31151-40 SPACER, 314 PTO
42 1 31151-42 SPACER, PTO SHV BEARINGS
43 2 31151-43 BEARING-RACE&U, W/L INNER
44 1 64162-44 CAP, END
45 6 64162-45 WASHER, SERRATED, SAFETY
47 1 31151-47 O-RING, 18 PTO
48 1 64162-48 GEAR, DRIVE, AIR CLUTCH
49 1 64162-49 SHEAVE, 8 8V, 12 5V, A PTO
50 2 64162-50 O-RING, WICHITA CLUTCH
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.3
64162 TYPE A3B PTO AIR CLUTCH - page 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.4
64162 TYPE A3B PTO AIR CLUTCH - page 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 62223* S/N 158 TO 171- BOX, AIR CLUTCH CONTROL
1 1 65055* S/N 172 UP- BOX, AIR CLUTCH CONTROL
2 1 30052 CORD, CABLE, 11"
4 2 25058 ADAPTER, 2404-04-04
5 1 25051 ADAPTER, 2501-04-02
6 1 29106 REGULATOR
7 1 29079 FILTER, AIR
8 1 29430 HOSE, PUSH ON, .25 X 8"
9 1 28717 REDUCER, BELL, .38 X .25"
10 1 24468 ADAPTER, 30682-04-04
11 4 24961 ADAPTER, 33982-04-04
12 2 30451 CONNECTOR, GRIPCORD
13 4 A04C048BA SCW, SOCHD, CAP
14 1 25237 ADAPTER, 2404-04-06
15 1 29430 HOSE, PUSH ON, .25 X 6"
16 4 C05C016BA BOLT
17 4 F05C0000A NUT
18 4 39759 MOUNT, RUBBER
19 1 29855 MUFFLER, AIR
20 1 30052 CORD, CABLE, 10"
21 1 60292 MOUNT, CLUTCH CONTROL
22 2 29337 SOLENOID, ROSS AIR
23 1 24017 VALVE, FLOW CONTROL
24 1 28004 NIPPLE, .25, CLOSE, STD
25 1 29430 HOSE, PUSH ON, .25 X 18"
26 1 23280 ADAPTER, 5500-06-04
27 2 A03C056BA SCW, SOCHD, CAP
28 1 25303 ADAPTER, 2605-04-04-04
29 2 25275 ADAPTER, 2501-08-06
30 2 P03C000BA NUT, CRIMP LOCK
31 2 E0300000A WASHER
32 4 P04C000BA NUT, CRIMP LOCK
33 4 E0400000A WASHER
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.5
60206 AIR CLUTCH CONTROL SYSTEM INSTALLATION - s/n 158 to 217
ITEM QTY PART NUMBER DESCRIPTION
1 1 65055* BOX, AIR CLUTCH CONTROL, ASSY
2 2 30052 CORD, CABLE
3 1 29106 REGULATOR
4 1 29079 FILTER
5 2 29337 SOLENOID, ROSS AIR
6 1 24017 VALVE, FLOW CONTROL
7 2 25058 ADAPTER, 2404-04-04
8 1 25051 ADAPTER, 2501-04-02
9 1 28604 BUSHING
10 1 24468 ADAPTER, 30682-04-04-B
11 4 24961 ADAPTER, 33982-04-04
12 1 25237 ADAPTER, 2404-04-06
13 1 28004 NIPPLE
14 1 23280 ADAPTER, 5500-06-04
15 1 25303 ADAPTER, 2605-04-04-04
16 1 25275 ADAPTER, 2501-08-06
17 1 29855 MUFFLER, AIR
18 2 30451 CONNECTOR, GRIPCORD
19 1 29430 HOSE, PUSH ON, 17"
20 1 29430 HOSE, PUSH ON, 5"
21 1 29430 HOSE, PUSH ON, 13"
22 2 A03C040BA SCREW, SOCHD, CAP
23 2 I0300000A WASHER
24 2 M0300000A WASHER, SPLIT-LOCK
25 4 A04C016BA SCREW, SOCHD, CAP
26 4 E0400000A WASHER
27 4 P04C000BA NUT, CRIMP LOCK
28 4 C05C008BA BOLT
29 4 M0500000A WASHER, SPLIT-LOCK
30 1 29105 KIT, REGULATOR REPAIR (FOR P/N 29106)
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.6
71879 AIR CLUTCH CONTROL SYSTEM INSTALLATION - s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 30620 ENCLOSURE
2 1 30656 PANEL, MOUNTING
3 1 23737 SWITCH, PRESSURE
4 1 62409 BOARD, THROTTLE CONTROL
5 1 23765 BOARD, DIODE, LED, DUAL
6 1 59491 BOARD, DIODE, LED, ASSY
7 1 39771 TIMER, ON DELAY
8 20 24472 TERMINAL, 14GA, 3-WIRE
9 2 59980 BLOCK, TERMINAL, END STOP
10 1 59778 LEGEND-PLATE, AIR CLUTCH
11 1 29430 HOSE, PUSH ON, .25 X 25"
14 1 25307 ADAPTER, 2700-04-04
15 2 30450 CONNECTOR, GRIPCORD
16 1 30815 CONNECTOR
17 1 59986 BLOCK, TERMINAL, DIN RAIL, 8.75"
18 1 28301 ELL
19 1 29450 PUSH-LOCK
20 1 23941 SWITCH, KEY LOCK, 3 POSITION
21 1 60193 LEGEND-PLATE, REGULATED PRESSURE
22 2 24468 ADAPTER, 30682-04-04-B
23 1 24473 TERMINAL, END PLATE, 3-WIRE
25 2 30482 NUT, LOCK
26 2 30945 BUSHING, .5, INSULATING
27 2 25607 TERMINAL, 14GA, JUMPER
28 1 48089-01 LEGEND-PLATE, THROTTLE CONTROL
29 1 30277 SWITCH, TOGGLE
30 1 30401 RELAY, SOCKET BASE
31 1 30408 RELAY, THROTTLE, 24V
32 1 30297 COVER, WATERPROOF SWITCH
33 1 N03C032EA STUD
34 2 F03C000BA NUT
35 13 S02C016BA SCREW, PAN HD
36 8 F02C000BA NUT
37 2 S03C012BA SCREW, PAN HD
38 6 S01C008BA SCREW, PAN HD
39 6 24926 STANDOFF, THREADED, 6-32 NC X .25
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.7
62223 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 158 to 171 - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.8
62223 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 158 to 171 - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 30620 ENCLOSURE, ELECTRIC 43 2 62106 FUSE HOLDER, DIN RAIL MOUNTED
2 1 30656 PANEL, MOUNTING 44 1 61940 FUSE HOLDER, END PLATE
3 1 23737 SWITCH, PRESSURE 45 1 30712 FUSE, 5.0 AMP, AG-5
4 1 62409 BOARD, THROTTLE CONTROL, 5000, ASSY 46 1 30714 FUSE, 15.0 AMP, AGC-15
5 1 23765 BOARD, DIODE LED, DUAL 47 1 58949 DIODE, DOUBLE, LEFT, ASSY
6 1 59491 BOARD, DIODE LED, ASSY 48 2 23884 GROMMET, .50 OD X .38 ID
7 1 39771 TIMER, ON DELAY 49 4 26663 STANDOFF, THREADED, 6-32 NC X .50
8 20 24472 TERMINAL, 14GA, 3-WIRE
9 2 59980 BLOCK, TERMINAL, END STOP
10 1 59778 LEGEND-PLATE, AIR CLUTCH
11 1 29430 HOSE, PUSH ON, .25 X 240"
12 1 24906 NUT, PANEL
13 1 24907 WASHER
14 1 25307 ADAPTER, 2700-04-04
15 2 30450 CONNECTOR, GRIPCORD
16 1 24897 GASKET, ELECTRICAL, SIZE 24
17 1 59986 BLOCK, TERMINAL, DIN RAIL
18 1 28301 ELL, .125, STD, 90
19 1 29450 PUSH-LOCK, .25 H X .125 MP
20 1 23941 SWITCH, 3 POSITION KEY LOCK (INCLUDES KEY P/N
23941-01)
21 1 60193 LEGEND-PLATE, REGULATED PRESSURE
22 2 24468 ADAPTER, 30682-04-04-B
23 1 24473 TERMINAL, 3-WIRE END PLATE
24 1 24904 RECEPTACLE, 21 SOCKET, SIZE 24
25 2 30482 NUT, LOCK, .50, GRIP CORD
26 2 30945 BUSHING, .500, INSULATED
27 2 25607 TERMINAL, 14GA, JUMPER
28 1 N03C032EA STUD
29 2 F03C000BA NUT
30 8 S01C004BA SCW, PAN HD
31 8 F01C000BA NUT
32 2 S03C012BA SCW, PAN HD
33 10 S01C008BA SCW, PAN HD
34 6 24926 STANDOFF, THREADED, 6-32 NC X .25
35 4 24912 PLUG, SEALING, 8-18AWG
36 16 25951 PIN, SOCKET, 16-18 AWG, FEMALE
37 1 24900 SOCKET, 12-14 AWG, FEMALE
38 1 30277 SWITCH, TOGGLE
39 1 30297 COVER, SWITCH, WATERPROOF
40 1 30401 RELAY, SOCKET, BS, IDEC
41 1 30408 RELAY, THROTTLE, 24V
42 1 48089-01 LEGEND-PLATE, THROTTLE CONTROL
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.9
65055 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 172 up - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.10
65055 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 172 up - pg 2 of 2
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.11
NOTES
FUEL TANK
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)
1
SIDE VIEW INSIDE CAB VIEW INSIDE CAB
4
5
3
5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.1
61617 MAIN CONTROL BOX INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 30593 ENCLOSURE
4 1 30202 BUTTON, HORN
5 1 25963 SWITCH, WIPER
6 1 60752 LEGEND-PLATE, MAIN CONTROL
7 3 30277 SWITCH, TOGGLE
8 3 30854 LIGHT, HOUSING
9 2 30855 LIGHT, LENS
10 3 23738 BULB
11 1 30265 SWITCH, 5 POSITION, JOYSTICK
12 1 30315 SWITCH, TOGGLE SPDT ON-ON MON
13 2 30201 SWITCH, PUSH-PULL EMERGENCY STOP
14 3 30258 CONTACT
17 1 23967 LIGHT, WARNING
18 1 23765 BOARD, DIODE, LED, DUAL
19 2 23966 BUZZER, ALARM
20 1 39771 TIMER, ON DELAY
21 1 30717 RESISTOR, 5.0 OHM, 25 WATT
22 1 25523 CONNECTOR
23 1 30298 COVER, SWITCH, WATERPROOF
24 1 59986 BLOCK, TERMINAL, DIN RAIL, 14.75"
25 2 59980 BLOCK, TERMINAL, END STOP
26 43 24470 TERMINAL, 14 GA, 2-WIRE
28 1 25614 TERMINAL, END PLATE, 10 GA
29 2 59982 TERMINAL, 10 GA, 2-WIRE
30 8 25607 TERMINAL, 14 GA, JUMPER
31 2 25512 TERMINAL, 10-14 GA, JUMPER
32 1 25652 LIGHT, LENS
33 6 S03C012BA SCREW, PAN HD
34 1 N03C048EA STUD
35 8 F03C000BA NUT
36 5 S02C024BA SCREW, PAN HD
37 5 F02C000BA NUT
38 1 62266 LEGEND-PLATE, FAN PURGE (OPT-77)
39 2 30297 COVER, SWITCH, WATERPROOF
40 2 30253 CONTACT
41 2 26450 SEAL, HOLE, OIL TIGHT
42 1 26383 SEAL, HOLE, OIL TIGHT
43 4 23884 GROMMET
5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.2
64944-02 MAIN CONTROL BOX ASSEMBLY - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE
5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.3
64944-02 MAIN CONTROL BOX ASSEMBLY - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 64921-04* PANEL, FLAIL CONTROL, ASSY (3412E)
2 1 63986 MOUNT, HINGED FLAIL PANEL
3 7 T04C016BA SCREW, TAP
4 5 C04C016BA BOLT
5 5 E0400000A WASHER
1
SIDE VIEW INSIDE CAB VIEW INSIDE CAB
4
5
3
5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.4
64945-02 FLAIL CONTROL PANEL INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 64919 PANEL, FLAIL CONTROL, 3412E 20 1 57959 LEGEND-PLATE, LIFT/FLOAT
2 1 64922 COVER, FLAIL CONTROL PANEL (OPT-02, -03) 21 1 60762 LEGEND-PLATE, LT/BREAKER
3 1 23128 PANEL, 70%-30% COMMAND (OPT-04, -26) 22 1 30264 SWITCH, TOGGLE, SPST, 30AMP (OPT-46)
4 1 23661 CONNECTOR, EDC, MALE (OPT-04, -26) 23 1 59553 LEGEND-PLATE, CAB PRESSURE (OPT-46)
5 4 30254 SWITCH, 3 POSITION 24 1 30277 SWITCH, TOGGLE
6 3 30252 SWITCH, ON-OFF 25 1 26383 SEAL, HOLE, OIL TIGHT (OPT-02, -03)
7 1 30270 SWITCH, TOGGLE, DPST, 30 AMP (OPT-47) 26 1 30594 TACHOMETER (OPT-29)
8 1 30297 COVER, SWITCH, WATERPROOF (OPT-47) NOTE: SOME PARTS AND QUANTITIES ARE DEPENDENT ON MACHINE OPTIONS AS
9 2 30703 CIRCUIT-BREAKER, 30 AMP LISTED IN PART DESCRIPTION. SEE KEY TO OPTIONS BELOW.
10 2 23127 PANEL, 100%-80% COMMAND OPT-02: 2 FLAIL AIR FLOAT
11 4 C04C016BA BOLT (QTY 6 OPT-04, 26) OPT-03: 2 FLAIL HYDRAULIC FLOAT
12 4 E0400000A WASHER (QTY 6 OPT-04, 26) OPT-04: 3 FLAIL AIR FLOAT
13 4 F04C0000A NUT (QTY 6 OPT-04, 26) OPT-26: 3 FLAIL HYDRAULIC FLOAT
14 1 30268 SWITCH, TOGGLE, SPST, 30 AMP OPT-46: LOADER CAB PRESSURIZER
15 1 30298 COVER, SWITCH, WATERPROOF OPT-47: NIGHT OPERATION LIGHT
16 3 30253 CONTACT OPT-29: READ IN CAB CHIPPER RPM
17 2 23661 CONNECTOR, EDC, MALE
18 1 30254 SWITCH, 3 POSITION (OPT-04, -26)
19 1 60761 LEGEND-PLATE, MAIN CONTROL
5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.5
64921-04 FLAIL CONTROL PANEL ASSEMBLY
5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.6
NOTES
ELECTRICAL SYSTEM
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)
3
10
HYDRAULIC 13
FLOAT
(OPT-26)
JB4
2ND UPPER AIR CLUTCH
FLAIL CONTROL BOX
(OPT-26) 11 5 OPT-88
JB4
JB3
AIR CLUTCH
INTERCONNECTION
12 CONTROL BOX
BOX
OPT-87, 71
4 FIRE 14
SUPPRESSION
VALVES (OPT-20)
3
9
HYDRAULIC
FLOAT
(OPT-26)
2ND UPPER
FLAIL 12
(OPT-26) 10 5
JB4
JB3
AIR CLUTCH
INTERCONNECTION
11 CONTROL BOX
BOX
4 FIRE
SUPPRESSION
VALVES (OPT-20)
2
3
4
1
5
3
4
3
1 3
1 3
29
24
17
21
15 21 19
71841PA2
1
11
22
20
23
9
16
18
26
24
8
14
2
17
10
22
20
5
24
14
6
17
14
17
71841P-1
27
22
16
19
15 19 17
71842PA2
1
11
20
18
21
8
14
16
2
9 24
7
14
16
22
1
10
20
18
4
22
14
5
16
14
16
71842P-1
NOTE: THIS PUMP ASSEMBLY SUPERCEDES PUMP ASSEMBLY P/N 65469 & PUMP
P/N 64979 PER SL00018 DUE TO CHANGE IN PUMP DRIVE OVERHUNG LOAD
ADAPTER.
5 6
4
8
9 3
10 2
13 8 10 1
12 11 14
65732PA
5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.1
71837 FLAIL HYDRAULIC TUBING INSTALLATION s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 2 23775 ADAPTER
2 1 24561* FILTER, HIGH PRESSURE
5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.2
71833 FLAIL HIGH PRESSURE FILTER ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 58151-240 TUBE ASSY, 1.25X.12X240.00
1 58151-342 TUBE ASSY, 1.25X.12X342.00
1 59741-035 TUBE ASSY, 1.25X.12X 35.00
1 59741-290 TUBE ASSY, 1.25X .12X290.0
1 70711* FILTER, HIGH PRESSURE, ASSY
6 C06C012BA BOLT, HXHD
6 I0600000A WASHER, HARD FLAT
5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.3
60125 3 FLAIL HYDRAULIC TUBING INSTALLATION (OPT-04, 26)
ITEM QTY PART NUMBER DESCRIPTION
1 1 24561* FILTER, HIGH PRESSURE
2 2 25394 ADAPTER
5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.4
70711 HIGH PRESSURE FILTER ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 24596 HEAD 7 1 24577-01 BOWL, VISUAL INDICATOR
2 1 24575 BOWL 8 1 24591 BACK-UP RING
3 1 24554 ELEMENT 9 1 24592 O-RING, BUNA-N
4 1 24576 BACK-UP RING, BUNA-N 10 1 24561-01 VALVE ASSY, FILTER
5 1 24584 O-RING, BUNA-N 11 2 24561-02 O-RING SEAL, FILTER ADAPTER TO HEAD
6 1 24577 VISUAL INDICATOR ASSY (INCLUDES ITEMS 7-9)
5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.5
24561 HIGH PRESSURE FILTER
ITEM QTY PART NUMBER DESCRIPTION
1 3 24593* FILTER, PUMP, CHARGE
2 6 25269 ADAPTER, 6801-12-16
3 3 39252 ANGLE
4 12 C06C016BA BOLT, HXHD
5 12 I0600000A WASHER, HARD FLAT
NOTE: 2-FLAIL MACHINES ONLY HAVE 2 FILTERS, 4 ADAPTERS, 2 ANGLES, 8 BOLTS,
8 WASHERS.
5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.6
63567 FLAIL PRESSURE CHARGE PUMP FILTER INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 24593-02 O-RING
2 1 24593-03 JOINT RING
3 1 24593-04 BOWL
4 1 24593-05 INDICATOR
5 1 24593-06 THREADED RING
6 2 24593-07 INDICATOR O-RING
7 1 24594 FILTER ELEMENT
5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.7
24593 FLAIL CHARGE PUMP FILTER
ITEM QTY PART NUMBER DESCRIPTION
3 24554 ELEMENT, FILTER (FOR 24561)
3 24576 RING, FILTER BACKUP
3 24594 ELEMENT, FILTER FOR 24593
3 71431-01 FILTER, ELEMENT (FOR 71431 HYDRAULIC TANK
RETURN FILTER)
3 71431-02 O-RING, FLAT, FILTER CAN
3 71431-03 O-RING, FILTER ELEMENT
5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.8
59847 FILTER ELEMENTS KIT
HYDRAULIC MANIFOLDS
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)
2
3
4
1
CHIPPER SUPPORT
FRAME TUBES
70088PA
NOTE: ITEMS 5-6 & 21-23 ARE INCLUDED IN 71054KIT TO RETROFIT AIR RELIEF
VALVE TO BENDIX AIR COMPRESSOR PER SERVICE LETTER SL00035.
FRONT
10
4
3
7 11
2
4
9 12
10
FRONT
REAR OF MACHINE
1 1
3
9
4
8 10
6
7 11
1
5
3
4
3
2 4
3
4
1 1
3
9
4
8 10
6
7 11
1
5
3
4
3
2 4
3
4
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 64852* DRIVE ASSY - S/N 187 TO 217
1 71964* DRIVE ASSY - S/N 218 TO 236
1 79660* DRIVE ASSY - S/N 237 UP
2 2 57789 PIN, PIVOT
3 2 57468-01 HOLDER, STOP POST
4 2 59318* STOP-POST, UPPER FLAIL
5 2 57806 PIN, STOP POST
6 2 V0200240A COTTER-PIN
7 2 C08C064BA BOLT
8 2 P08C000BA NUT, CRIMP LOCK
13 4 42034-01 SCUFF-PLATE, 1/2", UHMW
4 42034-02 SCUFF-PLATE, 1/4", UHMW
4 42034-03 SCUFF-PLATE, 3/8", UHMW
14 8 R10C028BA SCREW, FLAT HEAD SOCKET
15 8 P10C000BA NUT, CRIMP LOCK
17 2 59462 BUMPER, URETHANE
18 4 C08C040BA BOLT
19 4 P08C000BA NUT, CRIMP LOCK
20 4 39400 GIB, 1/4" DIA X 12"
21 4 39400 GIB, 1/4" DIA X 4"
24 4 I0800000A WASHER
25 AR 35572 WASHER, 2" DIA X 14 GA
26 AR 35571 WASHER, 2" DIA X 10 GA
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.3
65748 UPPER FLAIL #1 HOUSING INSTALL, SMA MOTOR s/n 187-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 70484 HOUSING, UPPER FLAIL
4 1 73017 DRUM, UPPER FLAIL
5 1 32654 BEARING, EXPANSION
6 1 32655 BEARING, NON-EXPANSION
7 8 D10C032HA BOLT, 12 PT
8 1 10369 COUPLING, SHRINK DISK (WAS 26374 (SLEEVE) &
10139 (BUSHING) TWIN SHRINK-DISC COUPLING)
10 1 58341 ROD, CHAIN HOLDING
11 32 57373-010 CHAIN, .62 ISO X 10.5" LONG
12 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
15 6 46298-02 ROD, CHAIN HOLDING
16 6 28808 PLUG, SQUARE HEAD
17 78 26124 CHAIN, 5/8 X 8"
20 5 71435-072 GIB, 1/2 X 4-1/2"
22 4 39422 GIB, 1 X 16-1/2"
29 1 69509* SMA MOTOR ASSEMBLY
30 1 64863 GUARD, MOTOR COUPLER
31 4 C06C020BA BOLT
32 4 M0600000A WASHER, SPLIT-LOCK
34 1 39536 GRATING, GRIPSTRUT, 2.5 X 9.5 X 14"
35 4 I1600000A WASHER
36 2 C16C072BA BOLT
37 2 P16C000BA NUT, CRIMP LOCK
38 1 68978 ARM, MOTOR MOUNT TORQUE
39 1 64938 ARM, TORQUE ARM PIVOT, ASSY
40 5 C12C128BA BOLT
41 5 P12C000BA NUT, CRIMP LOCK
42 10 I1200000A WASHER
43 2 58684 SPACER
44 AR 35573 WASHER, 2.5 X 10 GA
45 AR 35574 WASHER, 2.5 X 14 GA
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLING, SMA MOTOR INSTALL
(WAS 53590 FOR TWIN SHRINK-DISC COUPLING)
48 2 71435-024 GIB, 1/2 X 1-1/2"
49 1 C04C012BA BOLT
50 1 I0400000A WASHER
51 1 P04C000BA NUT, CRIMP LOCK
52 2 46036-11 BUSHING, BRONZE
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.4
64852 DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.5
64852 DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 70484 HOUSING, UPPER FLAIL
4 1 73017 DRUM, UPPER FLAIL
5 1 32654 BEARING, EXPANSION
6 1 32655 BEARING, NON-EXPANSION
7 8 D10C032HA BOLT, 12 PT
8 1 10369 COUPLING, SHRINK DISK
10 1 58341 ROD, CHAIN HOLDING
11 32 57373-010 CHAIN, .62 ISO X 10.5" LONG
12 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
15 6 46298-02 ROD, CHAIN HOLDING
16 6 28808 PLUG, SQUARE HEAD
17 78 26124 CHAIN, 5/8 X 8"
20 5 71435-072 GIB, 1/2 X 4-1/2"
22 4 39422 GIB, 1 X 16-1/2"
29 1 71948* SMA MOTOR ASSEMBLY
30 1 64863 GUARD, MOTOR COUPLER
31 4 C06C020BA BOLT
32 4 M0600000A WASHER, SPLIT-LOCK
34 1 39536 GRATING, GRIPSTRUT, 2.5 X 9.5 X 14"
35 4 I1600000A WASHER
36 2 C16C072BA BOLT
37 2 P16C000BA NUT, CRIMP LOCK
38 1 68978 ARM, MOTOR MOUNT TORQUE
39 1 64938 ARM, TORQUE ARM PIVOT, ASSY
40 5 C12C128BA BOLT
41 5 P12C000BA NUT, CRIMP LOCK
42 10 I1200000A WASHER
43 2 58684 SPACER
44 AR 35573 WASHER, 2.5 X 10 GA
45 AR 35574 WASHER, 2.5 X 14 GA
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLING, SMA MOTOR INSTALL
48 2 71435-024 GIB, 1/2 X 1-1/2"
49 1 C04C012BA BOLT
50 1 I0400000A WASHER
51 1 P04C000BA NUT, CRIMP LOCK
52 2 46036-11 BUSHING, BRONZE
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.6
71964 DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.7
71964 DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 70484 HOUSING, UPPER FLAIL
4 1 73017 DRUM, UPPER FLAIL
5 1 32654 BEARING, EXPANSION
6 1 32655 BEARING, NON-EXPANSION
7 8 D10C032HA BOLT, 12 PT
8 1 10369 COUPLING, SHRINK DISK
10 1 58341 ROD, CHAIN HOLDING
11 32 57373-010 CHAIN, .62 ISO X 10.5" LONG
12 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
15 6 46298-02 ROD, CHAIN HOLDING
16 6 28808 PLUG, SQUARE HEAD
17 78 26124 CHAIN, 5/8 X 8"
20 5 71435-072 GIB, 1/2 X 4-1/2"
22 4 39422 GIB, 1 X 16-1/2"
29 1 71948* SMA MOTOR ASSEMBLY
30 1 64863 GUARD, MOTOR COUPLER
31 4 C06C020BA BOLT
32 4 M0600000A WASHER, SPLIT-LOCK
34 1 39536 GRATING, GRIPSTRUT, 2.5 X 9.5 X 14"
38 1 78164 ARM, MOTOR MOUNT TORQUE
40 5 C12C128BA BOLT
41 5 P12C000BA NUT, CRIMP LOCK
42 10 I1200000A WASHER
43 2 58684 SPACER
44 AR 35573 WASHER, 2.5 X 10 GA
45 AR 35574 WASHER, 2.5 X 14 GA
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLING, SMA MOTOR INSTALL
48 2 71435-024 GIB, 1/2 X 1-1/2"
49 1 C04C012BA BOLT
50 1 I0400000A WASHER
51 1 P04C000BA NUT, CRIMP LOCK
52 1 79084 MOUNT, TORQUE ARM
54 1 78166 PLATE, TORQUE ARM WASHER
55 1 C10C028BA BOLT
56 1 M1000000A WASHER, SPLIT LOCK
57 2 46036-11 BUSHING, BRONZE
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.8
79660 DRIVE ASSEMBLY, SMA MOTOR s/n 237-up pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.9
79660 DRIVE ASSEMBLY, SMA MOTOR s/n 237-up pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 2 25098 ADAPTER
3 1 69688 ADAPTER
1 26181 ADAPTER - S/N 191 ON LOWER FLAIL & UPPER FLAIL
#1 ONLY
4 1 68449* VALVE, LOOP FLUSHING - S/N 187 TO 199 (EXCEPT
S/N 191 ON UPPER FLAIL #2 ONLY). CAN REPLACE
VALVE WITH P/N 69979 (ALSO CHANGE CASE DRAIN
ADAPTER ITEM 3 TO P/N 26181)
1 69979* VALVE, LOOP FLUSHING - S/N 191 ON LOWER FLAIL
& UPPER FLAIL #1
5 2 25024 FLANGE, SPLIT
6 8 C07C080BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.10
69509 SMA MOTOR ASSEMBLY s/n 187-199
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 1 25098 ADAPTER
3 1 26181 ADAPTER
4 1 69979* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16
9 1 70577 ADAPTER, WITH ORIFICE
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.11
69509 SMA MOTOR ASSEMBLY s/n 200-217
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 1 25098 ADAPTER
3 1 26181 ADAPTER
4 1 72152* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 4 24134 O-RING, 11-16, #16
9 1 71950 ADAPTER, WITH ORIFICE
10 1 25341 ADAPTER
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.12
71948 SMA MOTOR ASSEMBLY, UPPER FLAIL #1 s/n 218 UP
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725-01 BEARING-CONE, DRIVE END
2 1 69725-02 BEARING-CONE, DISTRIBUTOR END 7
3 1 69725-03 SEAL KIT (O-RINGS, DIRT EXCLUDER FOR SHAFT 2
SEAL & ITEM 5 SHAFT SEAL)
4 1 69725-04 SHAFT & CYLINDER BLOCK ASSY 15 4
5 1 69725-05 SEAL, NITRILE SHAFT
18
6 5 69725-06 SEAL, PISTON 6
7 3 69725-07 RING, PEEK DISTRIBUTOR
8 AR 69725-08 SHIM, SET 4
9 1 69725-09 HOUSING, DISTRIBUTOR
11 1 69725-11 RETAINER, NITRILE SHAFT SEAL
19
13 1 69725-13 CUP, DISTRIBUTOR END BEARING
14 1 69725-14 CUP, DRIVE END BEARING
15 5 69725-15 PISTON
16 1 69725-16 DISTRIBUTOR END COVER 1
17 5 69725-17 PISTON PAD
18 1 69725-18 KEY 17
19 1 69725-19 SPACER RING
20 5 69725-20 CAP SCREW 22
21 2 69725-21 DRAIN PLUG
22 5 69725-22 LOCATING SCREW 3
23 2 69725-23 PLASTIC PLUG
24 15 69725-24 CAP SCREW
24
25 1 73879 KIT, VITON SHAFT SEAL (INCLUDES P/N 69725-10
VITON SHAFT SEAL & 69725-12 RETAINER, NOT
SOLD SEPARATELY) 8
25
13
5
11 20
23 21
14 16
3
3
24
3 9
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.13
69725 SMA HYDRAULIC MOTOR (SMA-050)
ITEM QTY PART NUMBER DESCRIPTION
- 1 68449-01 VALVE, LOW PRESSURE RELIEF
- 1 68449-02 VALVE, LOOP FLUSH SHUTTLE
- 1 68449-03 VALVE, HIGH PRESSURE RELIEF
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.14
68449 LOOP FLUSHING VALVE s/n 187-199 (s/n 191 UPPER FLAIL #2 only)
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER
3 1 25159 ADAPTER
4 3 26912 ADAPTER
5 3 26914 COUPLER, EXHAUST
6 3 29421 COVER, DUST
7 1 69979-01 MANIFOLD, FLUSH VALVE
8 2 70563 CAP, RELIEF VALVE TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 70565 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.15
69979 LOOP FLUSH VALVE s/n 200-217, s/n 191 LOWER, UPPER FLAIL #1
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER
3 1 25159 ADAPTER
4 3 26912 ADAPTER
5 3 26914 COUPLER, EXHAUST
6 3 29421 COVER, DUST
7 1 72151-01 MANIFOLD, FLUSH VALVE
8 2 70563 CAP, RELIEF VALVE TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 72153 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.16
72152 LOOP FLUSHING VALVE s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 57805 STOP-POST
2 1 59462 BUMPER, URETHANE
3 2 C08C032BA BOLT
4 2 I0800000A WASHER
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.17
59318 UPPER FLAIL STOP-POST
ITEM QTY PART NUMBER DESCRIPTION
1 2 58088-01 WEAR-PLATE, UHMW
2 2 58088-02 WEAR-PLATE, RADIUS, UHMW
3 6 C10C032BA BOLT
4 54 I1000000A WASHER
5 54 P10C000BA NUT, CRIMP LOCK
6 48 R10C028BA SCREW, FLAT HEAD SOCKET
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.18
58235 UPPER FLAIL #1 WEAR PLATE, GREEN UHMW (OPT-08, 09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, BLACK URETHANE
2 44 R10C028BA SCREW, FLAT HEAD CAP
3 10 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.19
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 44 R10C028BA SCREW, FLAT HEAD CAP
2 10 C10C032BA BOLT
3 54 P10C000BA NUT, CRIMP LOCK
4 54 I1000000A WASHER
5 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
6 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.20
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.21
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.22
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.23
NOTES
UPPER FLAIL #1, SUNDSTRAND MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 58363* DRUM, DRIVE, UPPER FLAIL, ASSY
2 2 57789 PIN, PIVOT
4 2 57468-01 HOLDER, STOP POST
5 2 59318* STOP-POST, UPPER FLAIL
6 2 57806 PIN, STOP POST
7 2 V0200240A COTTER-PIN, .125 X 1.50
8 2 C08C064BA BOLT
9 6 P08C000BA NUT, CRIMP LOCK
13 1 59331 STEP, UPPER FLAIL
20 4 42034-01 SCUFF-PLATE, 1/2", UHMW
4 42034-02 SCUFF-PLATE, 1/4", UHMW
4 42034-03 SCUFF-PLATE, 3/8", UHMW
21 8 R10C028BA SCREW, FLAT HEAD SOCKET
22 8 P10C000BA NUT, CRIMP LOCK
25 2 59462 BUMPER, URETHANE
26 4 C08C040BA BOLT
29 4 C08C020BA BOLT
30 4 M0800000A WASHER, SPLIT-LOCK
31 4 39400 GIB, .250 DIA X 12"
32 4 39400 GIB, .250 DIA X 4"
35 4 I0800000A WASHER
36 AR 35572 WASHER, 2.00 DIA X 14 GA
37 AR 35571 WASHER, 2.00 DIA X 10 GA
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.3
58486 UPPER FLAIL #1 HOUSING INSTALL, SUNDSTRAND MOTOR
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 58380 HOUSING, UPPER FLAIL 22 2 38509 STRIP, .125 X 1.5 X 1.5"
2 1 73017 DRUM, UPPER FLAIL 23 32 57373-010 CHAIN, 10" LONG, 5 LINKS
4 1 57872 PLATE, UPPER MOTOR MOUNT 24 78 26124 CHAIN, DEBARKING, 8 LINKS
5 1 58511 MOUNT, MOTOR SLIDE 25 4 C16C048BA BOLT
7 6 46298-02 ROD, CHAIN HOLDING 26 4 C16C072BA BOLT
9 1 68069* MOTOR, UPPER FLAIL #1, ASSY 27 8 I1600000A WASHER
11 1 32037* KIT, GEAR COUPLING SET #20 28 8 P16C000BA NUT, CRIMP LOCK
15 1 32655 BEARING, 2.438, NON-EXPANSION, FLANGE 35 6 28808 PLUG, SQUARE SOCKET, 1.00
16 1 32654 BEARING, 2.438, EXPANSION, FLANGE 48 8 D10C032HA BOLT, 12 PT
17 1 58341 ROD, CHAIN HOLDING 49 2 58684 SPACER, 2.50 X 3.5 X 1.25
18 4 39422 GIB, 1 X 16.5" 51 2 46036-11 BUSHING, BRONZE
19 6 38908 GIB, .5 X 4.5"
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.4
58363 DRIVE ASSEMBLY, SUNDSTRAND MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
2 2 25522 ADAPTER, #24, LEQ2-S
3 1 26516 ADAPTER, 24-20 TRLO-S/24BL
4 1 25455 ADAPTER, #20, 24F5OL, SEALOK
5 1 25459 ADAPTER, #20, 12TRLO, SEALOK
6 1 25045 ADAPTER, #20, BLS, SEAL-LOK
7 1 23527* MOTOR, SUNDSTRAND HYDRAULIC
8 1 26548 ADAPTER, 24-16 TRLO-S/24BL
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.5
68069 UPPER FLAIL #1 SUNDSTRAND MOTOR ASSEMBLY s/n 57-211
ITEM QTY PART NUMBER DESCRIPTION
1 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
2 1 11142 ADAPTER
3 1 25077 ADAPTER
4 1 23527* MOTOR, SUNDSTRAND HYDRAULIC
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.6
68069 UPPER FLAIL #1 SUNDSTRAND MOTOR ASSEMBLY s/n 235-up
ITEM QTY PART NUMBER DESCRIPTION
- 1 23527-02 SPRING, SHAFT SEAL
- 1 23527-03 VALVE, MOTOR RELIEF
- 1 23527-04 KIT, MANIFOLD ASSY O-RING
- 1 23527-05 MANIFOLD, BLOCK, ASSY
- 1 23527-06 VALVE PLATE, MOTOR
- 1 23527-07 BEARING PLATE, MOTOR
- 1 23643 SEAL KIT
- 1 23644 MAIN SEAL
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.7
23527 MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 1 26682 GREASE (NOT SHOWN)
2 2 32039 SLEEVE, COUPLING
3 1 32042 BOLTS, NUTS, WASHERS & GASKET KIT
4 1 42570-01 COUPLING, GEAR-HALF, 2.4375
5 1 42570-02 COUPLING, GEAR-HALF, 2.5000
6 2 60185-01 KEY, .625 X 2.5
7 2 B08C008GA SET SCREW, SOCKET HEAD
8 2 B08C010KA SET SCREW, SOCKET HEAD
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.8
32037 GEAR COUPLING SET #20 KIT
ITEM QTY PART NUMBER DESCRIPTION
1 1 57805 STOP-POST
2 1 59462 BUMPER, URETHANE
3 2 C08C032BA BOLT
4 2 I0800000A WASHER
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.9
59318 UPPER FLAIL STOP-POST
ITEM QTY PART NUMBER DESCRIPTION
1 2 58088-01 WEAR-PLATE, UHMW
2 2 58088-02 WEAR-PLATE, RADIUS, UHMW
3 6 C10C032BA BOLT
4 54 I1000000A WASHER
5 54 P10C000BA NUT, CRIMP LOCK
6 48 R10C028BA SCREW, FLAT HEAD SOCKET
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.10
58235 UPPER FLAIL #1 WEAR PLATE, GREEN UHMW (OPT-08, 09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, BLACK URETHANE
2 44 R10C028BA SCREW, FLAT HEAD CAP
3 10 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.11
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 44 R10C028BA SCREW, FLAT HEAD CAP
2 10 C10C032BA BOLT
3 54 P10C000BA NUT, CRIMP LOCK
4 54 I1000000A WASHER
5 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
6 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.12
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.13
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.14
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.15
NOTES
LOWER FLAIL, SMA MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 73017 DRUM, LOWER FLAIL 18 2 P16C000BA NUT, CRIMP LOCK
2 2 57794 SPACER 19 1 64938 ARM ASSY, TORQUE ARM PIVOT
3 AR 35573 WASHER, 2.5 DIA X 10 GA 22 1 68962 GUARD, LOWER MOTOR
4 AR 35574 WASHER, 2.5 DIA X 14 GA 24 1 69507 GUARD, LOWER FLAIL
5 1 32613 BEARING, EXPANSION, PILLOW BLOCK 25 8 C06C016BA BOLT
6 1 32614 BEARING, NON-EXPANSION, PILLOW BLOCK 26 8 M0600000A WASHER, SPLIT-LOCK
7 4 C12C056BA BOLT 27 6 46298-02 ROD, CHAIN HOLDING
8 9 P12C000BA NUT, CRIMP LOCK 28 6 28808 PLUG, SQUARE HEAD
9 18 I1200000A WASHER 29 78 26124 CHAIN, DEBARKING, 8 LINKS
10 1 10369 COUPLING, SHRINK DISK (WAS 26374 (SLEEVE) & 30 4 71435-032 GIB, 1/2 X 2"
10139 (BUSHING) TWIN SHRINK-DISC COUPLING) - 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
12 1 69509* MOTOR ASSY, SMA LOWER FLAIL - 1 53601 PROCEDURE, COUPLING, SMA MOTOR INSTALL
13 1 68978 ARM, MOTOR MOUNT TORQUE (WAS 53590 FOR TWIN SHRINK-DISC COUPLING)
14 5 C12C128BA BOLT
16 2 C16C072BA BOLT
17 4 I1600000A WASHER
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.3
65744 LOWER FLAIL DRIVE ASSEMBLY, SMA MOTOR s/n 187-217
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 74681 DRUM, LOWER FLAIL 17 4 I1600000A WASHER
2 2 58684 SPACER 18 2 P16C000BA NUT, CRIMP LOCK
3 AR 35573 WASHER, 2.5 DIA X 10 GA 19 1 64938 ARM ASSY, TORQUE ARM PIVOT
4 AR 35574 WASHER, 2.5 DIA X 14 GA 22 1 68962 GUARD, LOWER MOTOR
5 1 32613 BEARING, EXPANSION, PILLOW BLOCK 24 1 69507 GUARD, LOWER FLAIL
6 1 32614 BEARING, NON-EXPANSION, PILLOW BLOCK 25 8 C06C016BA BOLT
7 4 C12C056BA BOLT 26 8 M0600000A WASHER, SPLIT-LOCK
8 9 P12C000BA NUT, CRIMP LOCK 27 6 46298-02 ROD, CHAIN HOLDING
9 18 I1200000A WASHER 28 6 28808 PLUG, SQUARE HEAD
10 1 10369 COUPLING, SHRINK DISK 29 78 26124 CHAIN, DEBARKING, 8 LINKS
12 1 71947* MOTOR ASSY, SMA LOWER FLAIL 30 4 71435-032 GIB, 1/2 X 2"
13 1 68978 ARM, MOTOR MOUNT TORQUE - 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
14 5 C12C128BA BOLT - 1 53601 PROCEDURE, COUPLER, SMA MOTOR INSTALL
16 2 C16C072BA BOLT
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.4
71965 LOWER FLAIL DRIVE ASSEMBLY, SMA MOTOR s/n 218-236
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 74681 DRUM, LOWER FLAIL 23 1 69507 GUARD, LOWER FLAIL
2 2 58684 SPACER 24 8 C06C016BA BOLT
3 AR 35573 WASHER, 2.5 DIA X 10 GA 25 8 M0600000A WASHER, SPLIT-LOCK
4 AR 35574 WASHER, 2.5 DIA X 14 GA 26 6 46298-02 ROD, CHAIN HOLDING
5 1 32613 BEARING, EXPANSION, PILLOW BLOCK 27 6 28808 PLUG, SQUARE HEAD
6 1 32614 BEARING, NON-EXPANSION, PILLOW BLOCK 28 78 26124 CHAIN, DEBARKING, 8 LINKS
7 4 C12C056BA BOLT 29 4 71435-032 GIB, 1/2 X 2"
8 9 P12C000BA NUT, CRIMP LOCK - 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
9 18 I1200000A WASHER - 1 53601 PROCEDURE, COUPLER, SMA MOTOR INSTALL
10 1 10369 COUPLING, SHRINK DISK 32 1 79084 MOUNT ASSY, TORQUE ARM
12 1 71947* MOTOR ASSY, SMA LOWER FLAIL 34 1 78166 PLATE, TORQUE ARM WASHER
13 1 78164 ARM, MOTOR MOUNT TORQUE 35 1 C10C028BA BOLT
14 5 C12C128BA BOLT 36 1 M1000000A WASHER, SPLIT-LOCK
21 1 68962 GUARD, LOWER MOTOR
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.5
71965 LOWER FLAIL DRIVE ASSEMBLY, SMA MOTOR s/n 237 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 2 25098 ADAPTER
3 1 69688 ADAPTER
1 26181 ADAPTER - S/N 191 ON LOWER FLAIL & UPPER FLAIL
#1 ONLY
4 1 68449* VALVE, LOOP FLUSHING - S/N 187 TO 199 (EXCEPT
S/N 191 ON UPPER FLAIL #2 ONLY). CAN REPLACE
VALVE WITH P/N 69979 (ALSO CHANGE CASE DRAIN
ADAPTER ITEM 3 TO P/N 26181)
1 69979* VALVE, LOOP FLUSHING - S/N 191 ON LOWER FLAIL
& UPPER FLAIL #1
5 2 25024 FLANGE, SPLIT
6 8 C07C080BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.6
69509 SMA MOTOR ASSEMBLY s/n 187-199
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 1 25098 ADAPTER
3 1 26181 ADAPTER
4 1 69979* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16
9 1 70577 ADAPTER, WITH ORIFICE
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.7
69509 SMA MOTOR ASSEMBLY s/n 200-217
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA LOWER FLAIL HYDRAULIC
2 1 25245 ADAPTER, 6400-12-08
3 1 26181 ADAPTER, 6801-08-06
4 1 72151* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT, 1.00
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 4 24134 O-RING
9 1 71950 ADAPTER, 6400-08-08, ASSY
10 1 25341 ADAPTER, 6602-08-08-08
11 1 26533 ADAPTER, 6600-12-12-12
NOTE: DO NOT USE THE O-RINGS INCLUDED WITH THE FLANGE OR VALVE.
INSTEAD USE ITEM 8 (O-RINGS)
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.8
71947 LOWER FLAIL MOTOR ASSEMBLY, SMA MOTOR s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725-01 BEARING-CONE, DRIVE END
2 1 69725-02 BEARING-CONE, DISTRIBUTOR END 7
3 1 69725-03 SEAL KIT (O-RINGS, DIRT EXCLUDER FOR SHAFT 2
SEAL & ITEM 5 SHAFT SEAL)
4 1 69725-04 SHAFT & CYLINDER BLOCK ASSY 15 4
5 1 69725-05 SEAL, NITRILE SHAFT
18
6 5 69725-06 SEAL, PISTON 6
7 3 69725-07 RING, PEEK DISTRIBUTOR
8 AR 69725-08 SHIM, SET 4
9 1 69725-09 HOUSING, DISTRIBUTOR
11 1 69725-11 RETAINER, NITRILE SHAFT SEAL
19
13 1 69725-13 CUP, DISTRIBUTOR END BEARING
14 1 69725-14 CUP, DRIVE END BEARING
15 5 69725-15 PISTON
16 1 69725-16 DISTRIBUTOR END COVER 1
17 5 69725-17 PISTON PAD
18 1 69725-18 KEY 17
19 1 69725-19 SPACER RING
20 5 69725-20 CAP SCREW 22
21 2 69725-21 DRAIN PLUG
22 5 69725-22 LOCATING SCREW 3
23 2 69725-23 PLASTIC PLUG
24 15 69725-24 CAP SCREW
24
25 1 73879 KIT, VITON SHAFT SEAL (INCLUDES P/N 69725-10
VITON SHAFT SEAL & 69725-12 RETAINER, NOT
SOLD SEPARATELY) 8
25
13
5
11 20
23 21
14 16
3
3
24
3 9
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.9
69725 SMA HYDRAULIC MOTOR (SMA-050)
ITEM QTY PART NUMBER DESCRIPTION
- 1 68449-01 VALVE, LOW PRESSURE RELIEF
- 1 68449-02 VALVE, LOOP FLUSH SHUTTLE
- 1 68449-03 VALVE, HIGH PRESSURE RELIEF
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.10
68449 LOOP FLUSHING VALVE s/n 187-199 (s/n 191 UPPER FLAIL #2 only)
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER
3 1 25159 ADAPTER
4 3 26912 ADAPTER
5 3 26914 COUPLER, EXHAUST
6 3 29421 COVER, DUST
7 1 69979-01 MANIFOLD, FLUSH VALVE
8 2 70563 CAP, RELIEF VALVE TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 70565 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.11
69979 LOOP FLUSH VALVE s/n 200-217, s/n 191 LOWER, UPPER FLAIL #1
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER, 6408-H-10
3 1 25159 ADAPTER, 6408-16
4 3 26912 ADAPTER, 6408-02
5 3 26914 COUPLER, EXH
6 3 29421 COVER, DUST
7 1 72151-01 MANIFOLD, FLUSHING VALVE
8 2 70563 CAP, TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 72153 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER, 6408-04
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.12
72151 LOOP FLUSHING VALVE s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
2 2 39422 GIB, 1 X 19"
3 6 39422 GIB, 1 X 5"
6 52 P10C000BA NUT, CRIMP LOCK
7 8 C10C080BA BOLT
8 44 C10C032BA BOLT
9 52 I1000000A WASHER, HARD FLAT
10 2 39422 GIB, 1 X 20"
11 2 58088-01 WEAR-PLATE, FLAIL, UHMW
12 2 58088-02 WEAR-PLATE, FLAIL, RADIUS, UHMW
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.13
58223 LOWER FLAIL WEAR PLATE, GREEN UHMW (OPT-08, 09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, FLAIL, BLACK URETHANE
2 2 39422 GIB, 1 X 19"
3 6 39422 GIB, 1 X 5"
6 52 P10C000BA NUT, CRIMP LOCK
7 8 C10C080BA BOLT
8 44 C10C032BA BOLT
9 2 39422 GIB, 1 X 20"
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.14
58224 LOWER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 2 39422 GIB, 1 X 19"
2 6 39422 GIB, 1 X 5"
3 52 P10C000BA NUT, CRIMP LOCK
4 8 C10C080BA BOLT
5 44 C10C032BA BOLT
6 52 I1000000A WASHER
7 2 39422 GIB, 1 X 20"
8 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
9 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.15
70105 LOWER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.16
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.17
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.18
NOTES
LOWER FLAIL, SUNDSTRAND MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
3 1 58552 MOUNT, MOTOR SLIDE 21 4 C16C072BA BOLT
4 1 74681 DRUM, LOWER FLAIL 22 4 P12C000BA NUT, CRIMP LOCK
5 2 57794 RING, LOWER FLAIL DRUM SPACER 23 4 P16C000BA NUT, CRIMP LOCK
6 1 32614 BEARING, 2.438, NON-EXPANSION, PILLOWBLOCK 24 8 I1200000A WASHER
7 1 32613 BEARING, 2.438, EXPANSION, PILLOWBLOCK 25 8 I1600000A WASHER
8 1 68068* MOTOR ASSY, LOWER FLAIL 27 1 59486 PLATE, DRIVE COVER
10 2 32037* KIT, GEAR COUPLING SET #20 28 4 C06C016BA BOLT
14 78 26124 CHAIN, DEBARKING, 8 LINKS 29 4 M0600000A WASHER, SPLIT-LOCK
15 6 46298-02 ROD, CHAIN HOLDING 30 4 38908 GIB, .5 X 2"
16 6 28808 PLUG, SQUARE SOCKET
20 4 C12C056BA BOLT
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.3
58560 LOWER FLAIL DRIVE ASSEMBLY, SUNDSTRAND MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
2 2 25522 ADAPTER, #24, LEQ2-S
3 1 26516 ADAPTER, 24-20 TRLO-S/24BL
4 1 25459 ADAPTER, #20, 12TRLO, SEALOK
5 1 25455 ADAPTER, #20, 24F5OL, SEALOK
6 1 25045 ADAPTER, #20, BLS, SEAL-LOK
7 1 23527* MOTOR, SUNDSTRAND HYDRAULIC
8 1 26548 ADAPTER, 24-16 TRLO-S/24BL
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.4
68068 LOWER FLAIL MOTOR ASSEMBLY, SUNDSTRAND s/n 57-211
ITEM QTY PART NUMBER DESCRIPTION
1 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
2 1 11142 ADAPTER
3 1 25270 ADAPTER
4 1 23527* MOTOR, SUNDSTRAND HYDRAULIC
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.5
68068 LOWER FLAIL MOTOR ASSEMBLY, SUNDSTRAND s/n 235-up
ITEM QTY PART NUMBER DESCRIPTION
- 1 23527-02 SPRING, SHAFT SEAL
- 1 23527-03 VALVE, MOTOR RELIEF
- 1 23527-04 KIT, MANIFOLD ASSY O-RING
- 1 23527-05 MANIFOLD, BLOCK, ASSY
- 1 23527-06 VALVE PLATE, MOTOR
- 1 23527-07 BEARING PLATE, MOTOR
- 1 23643 SEAL KIT
- 1 23644 MAIN SEAL
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.6
23527 MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 1 26682 GREASE (NOT SHOWN)
2 2 32039 SLEEVE, COUPLING
3 1 32042 BOLTS, NUTS, WASHERS & GASKET KIT
4 1 42570-01 COUPLING, GEAR-HALF, 2.4375
5 1 42570-02 COUPLING, GEAR-HALF, 2.5000
6 2 60185-01 KEY, .625 X 2.5
7 2 B08C008GA SET SCREW, SOCKET HEAD
8 2 B08C010KA SET SCREW, SOCKET HEAD
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.7
32037 GEAR COUPLING SET #20 KIT
ITEM QTY PART NUMBER DESCRIPTION
2 2 39422 GIB, 1 X 19"
3 6 39422 GIB, 1 X 5"
6 52 P10C000BA NUT, CRIMP LOCK
7 8 C10C080BA BOLT
8 44 C10C032BA BOLT
9 52 I1000000A WASHER, HARD FLAT
10 2 39422 GIB, 1 X 20"
11 2 58088-01 WEAR-PLATE, FLAIL, UHMW
12 2 58088-02 WEAR-PLATE, FLAIL, RADIUS, UHMW
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.8
58223 LOWER FLAIL WEAR PLATE, GREEN UHMW (OPT-08, 09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, FLAIL, BLACK URETHANE
2 2 39422 GIB, 1 X 19"
3 6 39422 GIB, 1 X 5"
6 52 P10C000BA NUT, CRIMP LOCK
7 8 C10C080BA BOLT
8 44 C10C032BA BOLT
9 2 39422 GIB, 1 X 20"
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.9
58224 LOWER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 2 39422 GIB, 1 X 19"
2 6 39422 GIB, 1 X 5"
3 52 P10C000BA NUT, CRIMP LOCK
4 8 C10C080BA BOLT
5 44 C10C032BA BOLT
6 52 I1000000A WASHER
7 2 39422 GIB, 1 X 20"
8 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
9 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.10
70105 LOWER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.11
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.12
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.13
NOTES
UPPER FLAIL #2, SMA MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 69160* UPPER FLAIL #2 ASSY, SMA - S/N 187 TO 236
1 79659* UPPER FLAIL #2 ASSY, SMA - S/N 237 UP
2 1 60342 SCREEN, SAFETY (INCLUDES ITEMS 10, 11)
3 2 62242 WALL, EXTENSION
4 4 C08C020BA BOLT
5 10 E0800000A WASHER
6 5 P08C000BA NUT, CRIMP LOCK
2
7 AR 64949 SHIM, UPPER FLAIL/CHAIN SCREEN, 1/2 X 3 X 14"
8 AR 64948 SHIM, UPPER FLAIL/CHAIN SCREEN, 3/8 X 3 X 14"
9 2 C08C028BA BOLT
10 2 65126 BUMPER, SAFETY SCREEN
11 4 R06C024BA SCREW, FLAT HEAD SOCKET
11
10
1
3
4
5
6
9
5
6
7
8
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.3
69162 UPPER FLAIL #2 INSTALLATION, SMA MOTOR (OPT-04, 26)
ITEM QTY PART NUMBER DESCRIPTION
1 1 58903 MODULE, UPPER FLAIL #2 (INCLUDES ITEMS 37-42)
2 1 69159* DRIVE ASSY - S/N 187 TO 217
1 71963* DRIVE ASSY - S/N 218 TO 236
3 2 58780 ARM, UPPER
4 1 58776 ARM, LOWER
6 2 57806 PIN, STOP POST
7 2 59011* STOP-POST
8 4 57789 PIN, PIVOT
9 4 58817 PIN, PIVOT
13 1 59010* STOP
15 2 71435-112 GIB, .5 X .5 X 7"
16 2 23382 PIN, HAIRPIN COTTER
17 8 C08C056BA BOLT
18 12 P08C000BA NUT, CRIMP LOCK
19 4 C08C032BA BOLT
20 2 71435-032 GIB, .5 X .5 X 2"
21 1 59012* BRACKET, HOSE HANGER
22 2 57803 LOCKOUT PIN WITH HOLDER
26 1 38516 STRIP (AIR FLOAT OPT-04 ONLY)
27 2 C06C016BA BOLT (AIR FLOAT OPT-04 ONLY)
29 2 M0600000A WASHER, SPLIT-LOCK (AIR FLOAT OPT-04 ONLY)
30 4 59835-01 SCUFF-PLATE, 3/8" UHMW
4 59835-02 SCUFF-PLATE, 1/2" UHMW
31 8 R10C028BA SCREW, FLAT HEAD SOCKET
32 8 P10C000BA NUT, CRIMP LOCK
33 AR 35572 WASHER, 2" DIA X 14 GA
34 AR 35571 WASHER, 2" DIA X 10 GA
36 2 23712 CYLINDER, HYDRAULIC FLOAT (OPT-26)
2 29813 CYLINDER, AIR FLOAT (OPT-04)
37 1 58905 BRACKET, MODULE STOP BAR
38 10 C06C016BA BOLT
39 4 C12C036BA BOLT
40 4 E1200000A WASHER, HARD FLAT
41 10 M0600000A WASHER, SPLIT-LOCK
42 4 P12C000BA NUT, CRIMP LOCK
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.4
69160 UPPER FLAIL #2 ASSEMBLY, SMA MOTOR s/n 187-236
ITEM QTY PART NUMBER DESCRIPTION
1 1 58903 MODULE, UPPER FLAIL #2 (INCLUDES ITEMS 37-42)
2 1 79658* DRIVE ASSEMBLY
3 2 58780 ARM, UPPER
4 1 58776 ARM, LOWER
6 2 57806 PIN, STOP POST
7 2 59011* STOP-POST
8 4 57789 PIN, PIVOT
9 4 58817 PIN, PIVOT
13 1 59010* STOP
15 2 71435-112 GIB, .5 X .5 X 7"
16 2 23382 PIN, HAIRPIN COTTER
17 8 C08C056BA BOLT
18 12 P08C000BA NUT, CRIMP LOCK
19 4 C08C032BA BOLT
20 2 71435-032 GIB, .5 X .5 X 2"
21 1 59012* BRACKET, HOSE HANGER
22 2 57803 LOCKOUT PIN WITH HOLDER
30 4 59835-01 SCUFF-PLATE, 3/8" UHMW
4 59835-02 SCUFF-PLATE, 1/2" UHMW
31 8 R10C028BA SCREW, FLAT HEAD SOCKET
32 8 P10C000BA NUT, CRIMP LOCK
33 AR 35572 WASHER, 2" DIA X 14 GA
34 AR 35571 WASHER, 2" DIA X 10 GA
36 2 23712 CYLINDER, HYDRAULIC FLOAT (OPT-26)
37 1 58905 BRACKET, MODULE STOP BAR
38 10 C06C016BA BOLT
39 4 C12C036BA BOLT
40 4 E1200000A WASHER, HARD FLAT
41 10 M0600000A WASHER, SPLIT-LOCK
42 4 P12C000BA NUT, CRIMP LOCK
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.5
79659 UPPER FLAIL #2 ASSEMBLY, SMA MOTOR s/n 237-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 59213 HOUSING, UPPER FLAIL #2
2 1 73017 DRUM, UPPER FLAIL
3 1 38314 TUBE STEEL, 3 X 3 X 75"
4 2 38560 FLAT BAR, 1/4 X 2-1/2 X 2-1/2"
5 1 64851 BRACKET, TORQUE ARM MOUNT
6 1 32654 BEARING, EXPANSION
7 1 32655 BEARING, NON-EXPANSION
8 8 D10C032HA BOLT, 12 PT
9 78 26124 CHAIN, 8 LINKS
10 6 46298-02 ROD, CHAIN HOLDING
11 6 28808 PLUG, SQUARE SOCKET
12 2 58684 SPACER
13 AR 35573 WASHER, 2.5 DIA X 10 GA
14 AR 35574 WASHER, 2.5 DIA X 14 GA
15 1 10369 COUPLING, SHRINK DISK (WAS P/N 26374 SLEEVE &
10139 BUSHING TWIN SHRINK DISK COUPLING)
17 6 71435-072 GIB, .5 X 4.5"
18 4 39422 GIB, 1 X 16.5"
19 1 58341 ROD, CHAIN HOLDING
20 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
21 32 57373-010 CHAIN, 5 LINKS
22 4 58812 BOSS, PIVOT
23 1 69509* MOTOR ASSY, SMA
24 1 69733 GUARD
27 1 69730 GUARD, SCREEN
28 8 C06C016BA BOLT
29 8 M0600000A WASHER, SPLIT-LOCK
30 1 64938 ARM ASSY, TORQUE ARM PIVOT
31 2 C16C072BA BOLT
32 2 P16C000BA NUT, CRIMP LOCK
33 4 I1600000A WASHER
34 1 68978 ARM, MOTOR MOUNT TORQUE
35 5 C12C128BA BOLT
36 5 P12C000BA NUT, CRIMP LOCK
37 10 I1200000A WASHER
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLER, SMA MOTOR INSTALL
(WAS 53590 FOR TWIN SHRINK DISK COUPLING)
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.6
69159 DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.7
69159 DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
1 1 59213 HOUSING, UPPER FLAIL #2
2 1 73017 DRUM, UPPER FLAIL
3 1 38314 TUBE STEEL, 3 X 3 X 75"
4 2 38560 FLAT BAR, 1/4 X 2-1/2 X 2-1/2"
5 1 64851 BRACKET, TORQUE ARM MOUNT
6 1 32654 BEARING, EXPANSION
7 1 32655 BEARING, NON-EXPANSION
8 8 D10C032HA BOLT, 12 PT
9 78 26124 CHAIN, 8 LINKS
10 6 46298-02 ROD, CHAIN HOLDING
11 6 28808 PLUG, SQUARE SOCKET
12 2 58684 SPACER
13 AR 35573 WASHER, 2.5 DIA X 10 GA
14 AR 35574 WASHER, 2.5 DIA X 14 GA
15 1 10369 COUPLING, SHRINK DISK
17 6 71435-072 GIB, .5 X 4.5"
18 4 39422 GIB, 1 X 16.5"
19 1 58341 ROD, CHAIN HOLDING
20 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
21 32 57373-010 CHAIN, 5 LINKS
22 4 58812 BOSS, PIVOT
23 1 71949* MOTOR ASSY, SMA
24 1 69733 GUARD
27 1 69730 GUARD, SCREEN
28 8 C06C016BA BOLT
29 8 M0600000A WASHER, SPLIT-LOCK
30 1 64938 ARM ASSY, TORQUE ARM PIVOT
31 2 C16C072BA BOLT
32 2 P16C000BA NUT, CRIMP LOCK
33 4 I1600000A WASHER
34 1 68978 ARM, MOTOR MOUNT TORQUE
35 5 C12C128BA BOLT
36 5 P12C000BA NUT, CRIMP LOCK
37 10 I1200000A WASHER
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLER, SMA MOTOR INSTALL
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.8
71963 DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.9
71963 DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
1 1 59213 HOUSING, UPPER FLAIL #2
2 1 73017 DRUM, UPPER FLAIL
3 1 38314 TUBE STEEL, 3 X 3 X 75"
4 2 38560 FLAT BAR, 1/4 X 2-1/2 X 2-1/2"
6 1 32654 BEARING, EXPANSION
7 1 32655 BEARING, NON-EXPANSION
8 8 D10C032HA BOLT, 12 PT
9 78 26124 CHAIN, 8 LINKS
10 6 46298-02 ROD, CHAIN HOLDING
11 6 28808 PLUG, SQUARE SOCKET
12 2 58684 SPACER
13 AR 35573 WASHER, 2.5 DIA X 10 GA
14 AR 35574 WASHER, 2.5 DIA X 14 GA
15 1 10369 COUPLING, SHRINK DISK
17 6 71435-072 GIB, .5 X 4.5"
18 4 39422 GIB, 1 X 16.5"
19 1 58341 ROD, CHAIN HOLDING
20 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
21 32 57373-010 CHAIN, 5 LINKS
22 4 58812 BOSS, PIVOT
23 1 71949* MOTOR ASSY, SMA
24 1 69733 GUARD
27 1 69730 GUARD, SCREEN
28 8 C06C016BA BOLT
29 8 M0600000A WASHER, SPLIT-LOCK
34 1 78164 ARM, MOTOR MOUNT TORQUE
35 5 C12C128BA BOLT
36 5 P12C000BA NUT, CRIMP LOCK
37 10 I1200000A WASHER
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLER, SMA MOTOR INSTALL
40 1 79084 MOUNT ASSY, TORQUE ARM
42 1 78166 PLATE, TORQUE ARM WASHER
43 1 C10C028BA BOLT
44 1 M1000000A WASHER, SPLIT LOCK
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.10
79658 DRIVE ASSEMBLY, SMA MOTOR s/n 237-up pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.11
79658 DRIVE ASSEMBLY, SMA MOTOR s/n 237-up pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 2 25098 ADAPTER
3 1 69688 ADAPTER
1 26181 ADAPTER - S/N 191 ON LOWER FLAIL & UPPER FLAIL
#1 ONLY
4 1 68449* VALVE, LOOP FLUSHING - S/N 187 TO 199 (EXCEPT
S/N 191 ON UPPER FLAIL #2 ONLY). CAN REPLACE
VALVE WITH P/N 69979 (ALSO CHANGE CASE DRAIN
ADAPTER ITEM 3 TO P/N 26181)
1 69979* VALVE, LOOP FLUSHING - S/N 191 ON LOWER FLAIL
& UPPER FLAIL #1
5 2 25024 FLANGE, SPLIT
6 8 C07C080BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.12
69509 SMA MOTOR ASSEMBLY s/n 187-199
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 1 25098 ADAPTER
3 1 26181 ADAPTER
4 1 69979* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16
9 1 70577 ADAPTER, WITH ORIFICE
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.13
69509 SMA MOTOR ASSEMBLY s/n 200-217
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 1 25098 ADAPTER, 6400-08-08
3 1 26181 ADAPTER, 6801-08-06
4 1 72152* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 4 24134 O-RING
9 1 71950 ADAPTER, 6400-08-08, ASSY
NOTE: DO NOT USE THE O-RINGS INCLUDED WITH FLANGE. USE P/N 24134 (ITEM 8)
O-RINGS INSTEAD.
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.14
71949 SMA MOTOR ASSEMBLY s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725-01 BEARING-CONE, DRIVE END
2 1 69725-02 BEARING-CONE, DISTRIBUTOR END 7
3 1 69725-03 SEAL KIT (O-RINGS, DIRT EXCLUDER FOR SHAFT 2
SEAL & ITEM 5 SHAFT SEAL)
4 1 69725-04 SHAFT & CYLINDER BLOCK ASSY 15 4
5 1 69725-05 SEAL, NITRILE SHAFT
18
6 5 69725-06 SEAL, PISTON 6
7 3 69725-07 RING, PEEK DISTRIBUTOR
8 AR 69725-08 SHIM, SET 4
9 1 69725-09 HOUSING, DISTRIBUTOR
11 1 69725-11 RETAINER, NITRILE SHAFT SEAL
19
13 1 69725-13 CUP, DISTRIBUTOR END BEARING
14 1 69725-14 CUP, DRIVE END BEARING
15 5 69725-15 PISTON
16 1 69725-16 DISTRIBUTOR END COVER 1
17 5 69725-17 PISTON PAD
18 1 69725-18 KEY 17
19 1 69725-19 SPACER RING
20 5 69725-20 CAP SCREW 22
21 2 69725-21 DRAIN PLUG
22 5 69725-22 LOCATING SCREW 3
23 2 69725-23 PLASTIC PLUG
24 15 69725-24 CAP SCREW
24
25 1 73879 KIT, VITON SHAFT SEAL (INCLUDES P/N 69725-10
VITON SHAFT SEAL & 69725-12 RETAINER, NOT
SOLD SEPARATELY) 8
25
13
5
11 20
23 21
14 16
3
3
24
3 9
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.15
69725 SMA HYDRAULIC MOTOR (SMA-050)
ITEM QTY PART NUMBER DESCRIPTION
- 1 68449-01 VALVE, LOW PRESSURE RELIEF
- 1 68449-02 VALVE, LOOP FLUSH SHUTTLE
- 1 68449-03 VALVE, HIGH PRESSURE RELIEF
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.16
68449 LOOP FLUSHING VALVE s/n 187-199 (s/n 191 UPPER FLAIL #2 only)
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER
3 1 25159 ADAPTER
4 3 26912 ADAPTER
5 3 26914 COUPLER, EXHAUST
6 3 29421 COVER, DUST
7 1 69979-01 MANIFOLD, FLUSH VALVE
8 2 70563 CAP, RELIEF VALVE TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 70565 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.17
69979 LOOP FLUSH VALVE s/n 200-217, s/n 191 LOWER, UPPER FLAIL #1
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER
3 1 25159 ADAPTER
4 3 26912 ADAPTER
5 3 26914 COUPLER, EXHAUST
6 3 29421 COVER, DUST
7 1 72151-01 MANIFOLD, FLUSH VALVE
8 2 70563 CAP, RELIEF VALVE TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 72153 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.18
72152 LOOP FLUSHING VALVE s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
1 2 59129 SPACER, BLOCK
2 2 59462 BUMPER, URETHANE
3 4 C08C056BA BOLT
4 4 I0800000A WASHER
5 4 J08C0000A NUT, NYLOCK
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.19
59010 UPPER FLAIL #2 STOP
ITEM QTY PART NUMBER DESCRIPTION
1 1 57805 STOP-POST
2 1 59462 BUMPER, URETHANE
3 2 C08C028BA BOLT
4 2 I0800000A WASHER
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.20
59011 UPPER FLAIL #2 STOP-POST
ITEM QTY PART NUMBER DESCRIPTION
1 1 28953 CLAMP
2 2 25541 CLAMP
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.21
59012 HOSE HANGER BRACKET
ITEM QTY PART NUMBER DESCRIPTION
1 2 R10C032BA SCREW, FLAT HEAD SOCKET
2 48 R10C028BA SCREW, FLAT HEAD SOCKET
3 4 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK
5 54 I1000000A WASHER
6 2 58088-01 WEAR-PLATE, UHMW
7 2 58088-02 WEAR-PLATE, RADIUS, UHMW
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.22
73465 UPPER FLAIL #2 WEAR PLATE, GREEN UHMW (OPT-09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, BLACK URETHANE
2 44 R10C028BA SCREW, FLAT HEAD CAP
3 10 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.23
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 44 R10C028BA SCREW, FLAT HEAD CAP
2 10 C10C032BA BOLT
3 54 P10C000BA NUT, CRIMP LOCK
4 54 I1000000A WASHER
5 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
6 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.24
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.25
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.26
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.27
NOTES
UPPER FLAIL #2, SUNDSTRAND MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 58907* UPPER FLAIL #2 ASSY
2 1 60342 SCREEN, SAFETY (INCLUDES ITEMS 10, 11)
3 2 62242 WALL, EXTENSION
4 4 C08C020BA BOLT
5 10 E0800000A WASHER
6 5 P08C000BA NUT, CRIMP LOCK
7 AR 64949 SHIM, UPPER FLAIL/CHAIN SCREEN, 1/2 X 3 X 14"
8 AR 64948 SHIM, UPPER FLAIL/CHAIN SCREEN, 3/8 X 3 X 14"
9 2 C08C028BA BOLT
10 2 65126 BUMPER, SAFETY SCREEN
11 4 R06C024BA SCREW, FLAT HEAD SOCKET
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.3
58920 UPPER FLAIL #2 INSTALL, SUNDSTRAND MOTOR (OPT-04, 26)
ITEM QTY PART NUMBER DESCRIPTION
1 1 58903 MODULE, UPPER FLAIL #2 (INCLUDES ITEMS 37-42)
2 1 58308* DRIVE ASSY
3 2 58780 ARM, UPPER
4 1 58776 ARM, LOWER
6 2 57806 PIN, STOP POST
7 2 59011* STOP-POST
8 4 57789 PIN, PIVOT
9 4 58817 PIN, PIVOT
13 1 59010* STOP
15 2 71435-112 GIB, .5 X .5 X 7"
16 2 23382 PIN, HAIRPIN COTTER
17 8 C08C056BA BOLT
18 12 P08C000BA NUT, CRIMP LOCK
19 4 C08C032BA BOLT
20 2 71435-032 GIB, .5 X .5 X 2"
21 1 59012* BRACKET, HOSE HANGER
22 2 57803 LOCKOUT PIN WITH HOLDER
26 1 38516 STRIP (AIR FLOAT OPT-04 ONLY)
27 2 C06C016BA BOLT (AIR FLOAT OPT-04 ONLY)
29 2 M0600000A WASHER, SPLIT-LOCK (AIR FLOAT OPT-04 ONLY)
30 4 59835-01 SCUFF-PLATE, 3/8" UHMW
4 59835-02 SCUFF-PLATE, 1/2" UHMW
31 8 R10C028BA SCREW, FLAT HEAD SOCKET
32 8 P10C000BA NUT, CRIMP LOCK
33 AR 35572 WASHER, 2" DIA X 14 GA
34 AR 35571 WASHER, 2" DIA X 10 GA
36 2 23712 CYLINDER, HYDRAULIC FLOAT (OPT-26)
2 29813 CYLINDER, AIR FLOAT (OPT-04)
37 1 58905 BRACKET, MODULE STOP BAR
38 10 C06C016BA BOLT
39 4 C12C036BA BOLT
40 4 E1200000A WASHER, HARD FLAT
41 10 M0600000A WASHER, SPLIT-LOCK
42 4 P12C000BA NUT, CRIMP LOCK
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.4
58907 UPPER FLAIL #2 ASSEMBLY, SUNDSTRAND MOTOR
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 58213 HOUSING, UPPER FLAIL 25 6 46298-02 ROD, CHAIN HOLDING
2 1 73017 DRUM, UPPER FLAIL 26 6 28808 PLUG, SQUARE SOCKET, 1.00
3 1 58511 MOUNT, MOTOR SLIDE 27 78 26124 CHAIN, DEBARKING, 8 LINKS
4 1 57872 PLATE, UPPER MOTOR MOUNT 28 1 38314 SQUARE TUBE STEEL, 3 X 3 X 73"
5 1 32655 BEARING, 2.438, NON-EXPANSION, FLANGE 29 2 38560 FLAT BAR, 1/4 X 2-1/2 X 2-1/2"
6 1 32654 BEARING, 2.438, EXPANSION, FLANGE 30 4 39422 GIB, 1 X 16.5"
7 1 68070* MOTOR ASSY, SUNDSTRAND 31 32 57373-010 CHAIN, 10" LONG, 5 LINKS
8 1 32037* KIT, GEAR COUPLING SET #20 32 2 38509 STRIP, .125 X 1.5 X 1.5"
10 4 C16C048BA BOLT 33 1 58341 ROD, CHAIN HOLDING
11 8 I1600000A WASHER 34 4 58812 BOSS, PIVOT
12 8 P16C000BA NUT, CRIMP LOCK 35 8 D10C032HA BOLT, 12 PT
13 4 C16C072BA BOLT 36 2 58684 SPACER, 2.50 X 3.5 X 1.25
23 6 38908 GIB, .5 X 4.5"
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.5
58308 UPPER FLAIL #2 DRIVE ASSEMBLY, SUNDSTRAND MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 1 23527* MOTOR, SUNDSTRAND HYDRAULIC
2 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
3 2 25522 ADAPTER, #24, LEQ2-S
4 1 25455 ADAPTER, #20, 24F5OL, SEALOK
5 1 25459 ADAPTER, #20, 12TRLO, SEALOK
6 1 25045 ADAPTER, #20, BLS, SEAL-LOK
7 1 26516 ADAPTER, 24-20 TRLO-S/24BL
8 1 26548 ADAPTER, 24-16 TRLO-S/24BL
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.6
68070 UPPER FLAIL #2 SUNDSTRAND MOTOR ASSEMBLY s/n 57-211
ITEM QTY PART NUMBER DESCRIPTION
1 1 23527* MOTOR, SUNDSTRAND HYDRAULIC
2 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
3 1 11142 ADAPTER
4 1 25077 ADAPTER
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.7
68070 UPPER FLAIL #2 SUNDSTRAND MOTOR ASSEMBLY s/n 235-up
ITEM QTY PART NUMBER DESCRIPTION
- 1 23527-02 SPRING, SHAFT SEAL
- 1 23527-03 VALVE, MOTOR RELIEF
- 1 23527-04 KIT, MANIFOLD ASSY O-RING
- 1 23527-05 MANIFOLD, BLOCK, ASSY
- 1 23527-06 VALVE PLATE, MOTOR
- 1 23527-07 BEARING PLATE, MOTOR
- 1 23643 SEAL KIT
- 1 23644 MAIN SEAL
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.8
23527 MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 1 26682 GREASE (NOT SHOWN)
2 2 32039 SLEEVE, COUPLING
3 1 32042 BOLTS, NUTS, WASHERS & GASKET KIT
4 1 42570-01 COUPLING, GEAR-HALF, 2.4375
5 1 42570-02 COUPLING, GEAR-HALF, 2.5000
6 2 60185-01 KEY, .625 X 2.5
7 2 B08C008GA SET SCREW, SOCKET HEAD
8 2 B08C010KA SET SCREW, SOCKET HEAD
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.9
32037 GEAR COUPLING SET #20 KIT
ITEM QTY PART NUMBER DESCRIPTION
1 2 59129 SPACER, BLOCK
2 2 59462 BUMPER, URETHANE
3 4 C08C056BA BOLT
4 4 I0800000A WASHER
5 4 J08C0000A NUT, NYLOCK
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.10
59010 UPPER FLAIL #2 STOP
ITEM QTY PART NUMBER DESCRIPTION
1 1 57805 STOP-POST
2 1 59462 BUMPER, URETHANE
3 2 C08C028BA BOLT
4 2 I0800000A WASHER
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.11
59011 UPPER FLAIL #2 STOP-POST
ITEM QTY PART NUMBER DESCRIPTION
1 1 28953 CLAMP
2 2 25541 CLAMP
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.12
59012 HOSE HANGER BRACKET
ITEM QTY PART NUMBER DESCRIPTION
1 2 R10C032BA SCREW, FLAT HEAD SOCKET
2 48 R10C028BA SCREW, FLAT HEAD SOCKET
3 4 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK
5 54 I1000000A WASHER
6 2 58088-01 WEAR-PLATE, UHMW
7 2 58088-02 WEAR-PLATE, RADIUS, UHMW
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.13
73465 UPPER FLAIL #2 WEAR PLATE, GREEN UHMW (OPT-09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, BLACK URETHANE
2 44 R10C028BA SCREW, FLAT HEAD CAP
3 10 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.14
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 44 R10C028BA SCREW, FLAT HEAD CAP
2 10 C10C032BA BOLT
3 54 P10C000BA NUT, CRIMP LOCK
4 54 I1000000A WASHER
5 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
6 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.15
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.16
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.17
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.18
NOTES
CHIPPER FEED
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)
1 1
3
9
4
8 10
6
7 11
1
5
3
4
3
2 4
3
4
22 6 18
19 5
33
31
32
3
4
5
ALL VIEWS FROM INSIDE CAB
CEILING
5 5
WINDSHIELD (FRONT) RIGHT SIDE CAB DOOR (BACK) LEFT SIDE
5 5
4
5 1
3
2 5
5
5
5 6 9 AROUND
7 10 DOOR
8 11
5
ALL VIEWS FROM INSIDE CAB
CEILING
5 5
WINDSHIELD (FRONT) RIGHT SIDE CAB DOOR (BACK) LEFT SIDE
5 5
4
5 1
3
2 5
5
5
5 6 9 AROUND
7 10 DOOR
8 11