Mechanical Product Handbook 15th Edition

spiraxsarco.com/us spiraxsarco.
com/us
Regulators • Steam Traps • Condensate Recovery • Strainers

High Purity • Liquid Drain Traps • Isolation Valves
Pipeline Ancillaries • Engineered Packages
Mechanical Product Handbook
SPIRAX SARCO, INC.
1150 Northpoint Blvd.
15th Edition
Blythewood, SC 29016
t: 800.883.4411
or: 803.714.2000
f: 803.714.2222
www.spiraxsarco.com/us
SPC1007 Printed in USA 5/2014. Copyright 2014 Spirax Sarco, Inc.

Mechanical
Product
Handbook
15th Edition
Copyright © 2014 by Spirax Sarco, Inc.
Spirax Sarco Product Manual
Fifteen Edition
All rights reserved.

No part of this publication covered by the copyrights hereon may be reproduced or copied in any form
or by any means graphic, electronic, or mechanical without written permission of Spirax Sarco, Inc.
Printed in the United States of America 5/2014

Our product range - designed to meet your challenges
We offer our customers a complete range of products that cover the entire steam and condensate loop from
spare parts, steam trap stations, a complete plant room package, a blowdown valve to a complete boiler house.
Whatever your requirement we can help you.
In addition you have the reassurance that because we design, develop and manufacture virtually all of the
products we sell, we know what we are offering you, we can advise you technically, and continue to support you
after you buy.
The most comprehensive range of products available from one company, anywhere in the world.
Spirax Sarco Services
• ISO / DIN range • PED, CE approvals • University links for research

• ASME / API range • Products tested • All customer technical information
• JIS / KS range • Innovation available on our website at:
• ISO 9000 since 1994 • Extensive CAD system www.SpiraxSarco.com/us
• ISO 9001: 2000 • Fit for purpose design • 12,000 steam products listed
iii
How To Use This Book
Accepted international designations for limiting conditions are used throughout this catalog.
An explanation of Pressure Shell Design Conditions and Limiting Operating Conditions follows:
Pressure Shell Design Conditions:

• PMA - Maximum Allowable Pressure
• TMA - Maximum Allowable Temperature
These are the maximum pressures and temperatures to which the pressure shell (body, cover, bolt-
ing, etc.) of the product may be safely and permanently exposed. The product may or may not operate
properly at these maximum conditions; the internal parts may be damaged or destroyed, but the pres-
sure-retaining components will not break or become permanently distorted. It is sometimes permissible
to exceed the maximum allowable conditions temporarily. For example, a cold hydraulic test at 1-1/2
times the cold PMA is usually permitted.
Because the maximum allowable pressure depends on the temperature, there is no one value for
PMA. Quoting only the cold PMA without mentioning the corresponding temperature could be mislead-
ing. PMA is usually given at three temperatures:
• Cold
• Maximum Allowable Saturated Steam Temperature
• Maximum Allowable Temperature
There is only one value for maximum allowable temperature (TMA); the corresponding pressure
range is given in this literature.
PMA and TMA are strictly safety related. They have very little to do with the actual operation of the
product.
Limiting Operating Conditions:

• Maximum Operating Pressure - PMO
• Maximum Operating Temperature
PMO is the maximum fluid (steam, gas or liquid) pressure at which the product will operate properly.
Depending on the type of product, PMO may or may not be related to temperature. Unless otherwise
indicated, the downstream pressure is assumed to be 0 psig.
Maximum operating temperature may depend on superheat tolerance, internal materials (e.g. neo-
prene o-rings), pressure shell design conditions, or any combination of these factors. Depending on the
type of product, it usually varies with the actual operating pressure.
An example on the opposite page graphically illustrates limiting conditions.
iv
Example of Limiting Conditions
BPT21 Steel-Bodied Balanced Pressure Thermostatic Steam Trap
Limiting Operating Conditions
Maximum Operating Pressure (PMO) 304 PSIG

Maximum Operating Temperature 437˚F at 304 PSIG; 90˚F of Superheat at
Operating Pressures below 282 PSIG
Pressure Shell Design Conditions
PMA (Maximum Allowable Pressure) 362 PSIG/0-248˚F

309 PSIG/424˚ F
188 PSIG/752˚F
TMA (Maximum Allowable Temperature) 752°F/0-188 PSIG
TMA
752°F / 0-188 psig
800 PMA (at TMA)
188 psig / 752°F
600
90°F of Superheat at 282 psig
437°F at 304 psig

Max. Operating Temperature
PMA (at Saturated Steam

Temperature) 309 psig / 424°F
400
90°F
Pressure Shell Design
Conditions
Saturated Steam
200
PMO — 304 psig

Temperature °F
PMA (cold)
362 psig / 0-248°F
100 200 300 400

Pressure PSIG
v
TABLE OF CONTENTS
Regulators Table of Contents 1: 3

Direct Operated Temperature Regulators 1: 6
Direct Operated Pressure Regulators 1: 34
Pilot Operated Pressure Regulators 1: 46
Pilot Operated Temperature Regulators 1: 70
Noise Attenuators 1: 101
Safety Valves 1: 108
Steam Traps Table of Contents 2: 131
Universal Connector and Traps 2: 134
Thermo-Dynamic® 2: 150
Float & Thermostatic 2: 162
Balanced Pressure 2: 194
Inverted Buckets 2: 210
Liquid Expansion 2: 230
Bimetallic 2: 236
Fault Detection 2: 242
Trap Station & Manifolds 2: 254
Condensate Recovery Table of Contents 3: 263
Non-Electric Pumps 3: 264
Electric Pumps 3: 312
Strainers Table of Contents 4: 327
High Purity Table of Contents 5: 367
Liquid Drain Traps Table of Contents 6: 399
Isolation Valves Table of Contents 7: 433
Pipeline Ancillaries Table of Contents 8: 497
Heat Transfer Table of Contents 9: 571
Engineering Data Eng. 580
Regional Offices 590
Model Designation Index 591
Pressure/Temperature
Regulators
Regulators and
Safety Valve Solutions
Regulators
INDEX
Regulators Table of Contents
Tech. Illus. # Model Page No.
TI-1-1000 Safeguard Overheat Protection for 2 & 3 Port Temp. Control Valves 1: 6
TI-1-1125 25MT Direct Acting, Temperature Regulator 1: 8
TI-1-800 BX & BXRA Bronze Valves 1: 10
TI-1-801 SB & SBRA Bronze Valves 1: 12
TI-1-802 NS & NSRA Bronze Valves 1: 14
TI-1-803 KA 51, KB 51, KC 51 Bronze Valves d 1: 16
e r ate tors
TI-1-804 KX 51 & KY 51 Bronze Valves p la 1: 18
TI-1-807 BM & BMRA Cast Steel Valves i r e ct O Regu 1: 20
D re
TI-1-808 KA 43, KB 43 & KC 43 Cast Steel Valves e r atu 1: 22
p
TI-1-809 TW3 Port Valve for Liquid Systems Tem 1: 24
TI-1-900 Self Acting Temperature Control Systems 1: 26
TI-1-903 Temperature Control Ancilliaries 1: 28
TI-1-011 Steam Capacities 2 Port Valves 1: 30
TI-1-012 Water Capacity 2 and 3 Port Valves 1: 33
TI-3-104 Direct Operated Pressure Regulator 25MP
D irect d 1: 34
te
pera ure
TI-3-103 Direct Operated Pressure Regulator LRV2 1: 36
O s
Pres lators
TI-3-107 Direct Operated Pressure Regulator BRV2S 1: 38
TI-3-108 Stainless Steel Direct Operated Pressure Regulator SRV2 egu 1: 40
R
TI-3-109 Direct Operated Presure Regulator BRV71 & BRV73 1: 42
TI-3-110 Stainless Steel Direct Operated Pressure Regulator SRV461/463 1: 44
Regulators
INDEX

TI-3-015 Pilot Operated Pressure Regulator 1/2" to 4" 25P 1: 46

TI-3-016 Pilot Operated Pressure Regulator 6" 25P 1: 48
TI-3-019 Pressure Regulator with Air Loaded Pilot 1/2" to 4" 25PA 1: 50
TI-3-0151 Pilot Operated Pressure Regulators with Electric Override 1/2" to 4" 25PE 1: 52
TI-3-0161 Pilot Operated Pressure Regulators with Electric Override 6" 25PE 1: 54
TI-3-030 Sizing & Selection Chart 25P, 25PE, 25PA & all Combinations t 1: 56
TI-3-023 Pilot Operated Back Pressure Regulator 1/2" to 4" 25BP Pilo ted 1: 58
ra
TI-3-024 Pilot Operated Back Pressure Regulator 6" 25BP Ope ssure s 1: 60
TI-3-031 Sizing & Selection Chart 25BP Pre ulator 1: 62
eg
TI-3-080 Stainless Steel Pilot Operated Pressure Regulators DP 163 R 1: 64
TI-3-081 Stainless Steel Pilot Operated Pressure Regulator Capacities DP 163 1: 66
TI-3-082 Spare Parts Stainless Steel Pilot Operated Pressure Regulator DP 163 1: 68
TI-1-1116 Pilot Operated Temperature Regulators 1/2" to 4" 25T 1: 70
TI-1-1117 Pilot Operated Temperature Regulator 6" 25T 1: 72
TI-1-11161 Pilot Operated Temperature Regulator with Electric Override 1/2" to 4" 25TE 1: 74
TI-1-11171 Pilot Operated Temperature Regulator with Electric Override 6" 25TE 1: 76
TI-1-1118 Electric Pilot Operated On/Off Regulator 1/2" to 4" 25E 1: 78
TI-1-1119 Electric Pilot Operated On/Off Regulator 6" 25E 1: 80
TI-1-1123 Pilot Operated Temperature Regulator 25 Series Thermostat Bulb Types 1: 82
TI-3-017 Combination Pressure/Temperature Regulator 1/2" to 4" 25PT 1: 84
TI-3-018 Combination Pressure/Temperature Regulator 6" 25PT 1: 86
TI-3-0171 Combination Pressure/Temperature Regulator with Electric Override 1/2" to 4" 25 PTE 1: 88
TI-3-0181 Combination Pressure/Temperature Regulator with Electric Override 6" 25PTE 1: 90
t
TI-1-1124 Sizing & Selection Chart 25T, 25TE, 25E, 25PT, 25PTE Pilo ted 1: 92
ra re
TI-1-1120 Spare Parts Guide 1/2" to 4" Main Valve Ope eratu s 1: 94
p r
TI-1-1121 Spare Parts Guide 6" Main Valve Tem gulato 1: 97
TI-3-0271 Spare Parts Guide 1/2" to 6" Pilots Re 1: 98

Regulators
INDEX
TI-3-034 Acoustic Blankets 1: 101

to rs
TI-3-035 Acoustic Plates
ttenua 1: 102
TI-3-036 Acoustic Silencers s e A 1: 104
TI-3-025 Noise Diffuser D Series Noi 1: 106
TI-3-212 Safety Valves SV73 Series 1: 108
TI-3-216 Safety Valves SV74 Series
alves 1: 110
TI-3-2121 Sizing Safety Valves
e ty V 1: 112
TI-3-2142 Drip Pan Elbow Saf 1: 115
TI-3-215 Bronze Safety Relief Valves Models 211, 211S & 632 1: 116
TI-3-218 SV418 Series Bronze Safety Valves 1: 122
TI-3-217 Liquid Relief Valves 1: 127
Regulators
Direct Operated
Temperature
Safeguard Overheat Protection

For 2 & 3 Port Temperature Control Valves
The Safeguard Overheat Protection system consists of the HL10 high limit cutout with a
130 control system and one of the valves listed below. The valve is installed upstream 9
of a heating control valve or in parallel with a cooling control valve to provide second-
8
ary overheat protection. If the temperature at the sensor exceeds the setting, the HL10
cutout is activated to close a normally open valve or open a normally closed valve. 6
The cutout must be reset manually. Failure of the 130 control system will activate the
HL10 cutout. The HL10 is available with a microswitch which may be linked to an alarm 7
5
system. 4
Control Valves
Any of the following valves can be used by attaching the valve bonnet to the
coupling nut of the HL10 high limit cutout.
1
Normally Open Normally Closed*
2
(to close w/ rise in temp) (to open w/ rise in temp)
3
Two Port Valves SB, KA, KB & KC valves SBRA, KX, KY, NSRA valves
Three Port Valves 1", 1-1/2", 2" TW Valves
* Normally closed valves must be installed in a separate bypass pipe line

unimpeded by any other control valve.
130 Control System

Standard capillary tube length is 6.5 ft 2 m. Other lengths are available
9
up to a maximum of 32 ft 10 m. in multiples of 6.5 ft 2 m. The length of
capillary tubing should be kept to a minimum to avoid the system’s
being affected by ambient temperature.
Separable Well
For correct installation, a separable well with 3/4" NPT connection is
required. The sensor is held in the separable well by means of a gland
nut (V) and compression ring. Wells are available in copper, mild steel
and stainless steel construction.
15
Construction Materials
Y
No. Part Material Material Spec. Closest Equivalent
1 Body Bronze BS 1400 LG2 ASTM B62 UNS C37700
2 Main Spring Stainless Steel
V
3 Piston Stainless Steel
4 Ball Stainless Steel
5 Ball Return Spring Stainless Steel /4" NPT
3
6 Bellows Stainless Steel

7 Piston Insert Stainless Steel
8 Bonnet Brass
13 12
9 Valve Coupling Nut Brass
10 Micro Switch (see overleaf)
11 Cover (see overleaf) Aluminum
12 Sensor Brass
14 16
13 Actuator Brass
14 Capillary Tube Copper
PVC Covered
15 Adjustment Head Cover Polypropylene Plastic
16 Separable Well Stainless Steel
Mild Steel
Copper
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only.
In the interests of development and improvement of the product, we reserve the right to change the specification. TI-1-1000-US 4.12
1: 6
Safeguard Overheat Protection
Regulators
Dimensions (nominal) in inches and millimeters
Direct Operated
HL 10 E
Temperature
A B C D Weight
9.3 2.4 2.4 3.0 4.8 lb F
235 60 61 75 2.2 kg H
A
130 Control System
E F G H J K K1 Weight
G
2.5 3.3 9.3 10 5.9 0.69 0.87 3.8 lb J
64 83 235 25 150 17.5 21 1.7 kg D
C
K K1
Sample Specification
Spirax Sarco Safeguard (with microswitch), a spring loaded mecha-
nism incorporating a cutout device and requiring hand reset. A brass
hydraulically operated secondary overheat protection control system
mounted in a separable well with PVC covered copper capillary tubing.
L The unit is coupled to a 2 port or 3 port valve.
Temperature Setting
M The system is set to operate at 140˚F (60˚C). The setting can be
adjusted between 32˚F (0˚C) and 212˚F (100˚C). Full setting details are
HL10 given in the Installation & Maintenance Instructions supplied with each
High Limit Cutout control system and these should always be referred to. One turn of the
with Micro Switch setting screw changes the temperature by 11˚F (6˚C). On completion
always replace the adjustment head cover.
ConduitEntry
11 Resetting
Bracket Resetting can be swiftly carried out by using a lever between the two
10
lugs L & M. Before resetting, it is most important to allow the equip-
ment to cool and to remedy the cause of overheating.
Optional Extras Spare Parts

A micro switch (10) is available, which can be connected into an alarm
system, and can be arranged to either make or break the electrical
circuit on firing of the cutout. B
It is suitable for the following ratings: A C
Resistive Load Inductive Load B
Voltage Amps Amps
D
AC 125 5 5
250 5 5
C
up to 15 10 10
30 5 3
50 1 1
DC 75 0.75 0.25
125 0.5 0.06
250 0.25 0.03
Installation
Full details are given in the Installation & Maintenance Instructions, supplied
© Spirax Sarco, Inc. 2012
with each unit.
Testing Micro Switch Assembly A, B (2 each)

As an emergency device, it is advisable to test this unit occasionally. This should Conversion Kit A, B (2 each), C (2 each), D
be done either by temporarily raising the temperature of the equipment being
controlled or by adjusting down the temperature at which the cutout is normally  Available spare parts are shown in heavy outline. Parts
set to operate. drawn in broken line are not supplied as spares.
Warning: The cutout device is spring loaded and should not be opened up by
unskilled persons, nor should it be ‘fired’ other than when attached to the valve.
TI-1-1000-US 4.12
Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
1: 7
Regulators
Direct Operated
Temperature
Direct Acting Temperature Regulator

25 MT
The 25 MT is a self- Typical Applications
actuated temperature Small storage steam water heaters, instantaneous heat exchang-
Model 25MT
control valve with a cali- ers and converters, air handling coils, tank heating coils, steam
brated dial for accurate jacketed vessels, steam chests, molds and platens.
Sizes ½"
temperature setting. A Sample Specification
variety of solid-fill sens- Connections NPT The temperature control valves shall be self-actuated. The
ing bulbs are available temperature setting shall be adjustable without the use of
(see TI-1-1123-US). The Construction Cast Iron tools, and the set point shall be indicated on a calibrated dial.
Thermostatic system shall be solid fill, and shall incorporate
standard capillary tubing
Options BSP Connections overheat protection.
length is 8 feet, with an
Non-standard capillary tubing
optional standard length l engths (see TI-1-1123-US)
of 15 feet.
38
Construction Materials 36
No. Part Material 35
1 "M" Body Cast Iron ASTM A 126 CL B
2 Gasket Graphite 32
19 "T" Body Cast Iron ASTM A 126 CL B
30 Pilot Valve Seat Stainless Steel
33
31 Pilot Valve Head Stainless Steel 34
32 Adjustment Knob Phenolic
19
33 Pointer Stainless Steel 37
34 Extension Nut Brass 31
35 Case Tube Brass 30
36 Retaining Nut Brass 2
37 Pilot Mounting Screws Steel ASTM A449 1
38 Capillary Tube Varies with style selected
39 Bulb Varies with style selected
39
25 MT Capacity Pounds of Saturated Steam per Hour

Inlet Outlet C
apacity (Lb/Hr) Vs P-Band (˚F)
Press Press 5 10 20
Psig Psig Cv > .134 .25 .47
10 0 5.3 9.7 18.5
10 3 4.8 8.8 16.6
10 5 4.3 7.8 14.8
25 0-5 8.5 15.6 29.7
25 15 7.4 13.6 25.8
25 20 5.6 10.4 19.7
50 0-18 13.9 25.5 48.3 C D
50 35 11.7 21.5 40.8
50 42 9.1 16.8 31.8
75 0-30 19.2 35.3 67.0
75 55 16.0 29.4 55.8
75 65 12.1 22.2 42.2 See TIS 1.1123
100 0-43 24.6 45.1 85.7 for sensing bulb
100 75 20.3 37.3 70.7 A dimensions
100 85 16.6 30.4 57.8 B
150 0-68 35.3 64.8 123.1
150 105 31.5 57.8 109.7 Dimensions (nominal) in inches and millimeters
150 130 23.1 42.3 80.4
200 0-93 46.0 84.5 160.4
200 140 41.3 75.8 144.0
200 170 31.9 58.6 111.2 Size A B C D Weight
250 0-118 56.8 104.2 197.8 ½" 1.75 3.5 7.38 8.06 5.25 lb
250 175 51.1 93.9 178.3 44 89 187 205 2.4 kg
250 210 40.7 74.6 141.7
1: 8
Direct Acting Temperature Regulator
Regulators
25 MT
Limiting Operating Conditions Spare Parts
Direct Operated
Temperature
Max. Operating Pressure 250 psig (17 barg)
(PMO)

Max. Operating Temperature* 450˚F (232˚C)
*The temperature of the sensing bulb must not exceed 350˚F (177˚C)

A2
Standard Temperature Ranges
30˚F to 90˚F 0˚C to 32˚C
60˚F to 120˚F 15˚C to 50˚C 160˚F to 220˚F 70˚C to 105˚C

B2
PMA 250 psig/0-450˚F 17 barg/0-232˚C C2
Max. allowable pressure
E2
TMA 450˚F/0-250 psig 232˚C/0-17 barg
Max. allowable temperature
D2
Installation and Maintenance
The regulator should be installed in a horizontal
pipe with suitable by-pass and isolating valves. A
steam trap must be installed upstream to prevent
condensate from reaching the regulator. The trap W
and regulator should both be protected with a
strainer. The thermostatic bulb must be carefully
located in the medium being heated. Complete
installation & maintenance instruction are given in Temperature Pilot
IM-1-1125-US, which accompanies the product. (see TIS 1.1123)
Thermal System (T1, T2, T3, T10, T11, T12) A2

State bulb style, capillary tube length
and temperature range
Well (T5, T6, T7, T8) B2
(Specify bulb style)
Wall Mounting Bracket (T9) C2
(State bulb size)
Complete Pilot Adjustment Assembly D2, W
Head & Seat Assembly E2, W
(Specify 15 psig or below Assembly or Standard)
TI-1-1125-US 4.12
1: 9
Regulators
Direct Operated
Temperature
BX and BXRA Bronze Self-Acting Control Valves
Description
The BX range of two port valves are used in conjunction with BX Valve
Spirax Sarco SA control systems to provide a self-acting
temperature control unit. Alternatively, they can be used as 4
electrically actuated temperature control valves by fitting an 3
EL3500 Series electric actuator with a suitable temperature
transmitter and controller.
Available Types
BX Normally open single seat with four different orifice sizes: 2
BX2, BX3, BX4 and BX6.
BXRA Normally closed, single seat.
Sizes and Pipe Connections 1
½" screwed NPT. (Option: BSP)
Limiting Operating Conditions 8
6
* On liquid applications, the permissible maxi-
Maximum Differential Pressure
mum differential pressure may be affected by
BX 250 psi* 17 bar high static pressure. Please consult the factory
if the application requires a large differential 7
BXRA 150 psi 10 bar
pressure with a high inlet pressure.
Pressure Barg
5 10 15 20 25
500
250
450
BXRA Valve
400 200
5
150 2
Temperature oC
Temperature oF
300
Saturated
Steam 100
200
4
50 3
100
2
100 200 300 362

Pressure Psig
If the valve is to be used in this region, a spacer (stock 1
#0467000) must be fitted between the valve and the control 8
system to protect the control system from overheating.
6
The valves must not be used in this region
The valves may be used in this region provided that the 7

above maximum differential pressures are not exceeded.
Valves with ANSI flanges must not be used above flange
limits.
SHUTOFF: ANSI CLASS IV
PMA 362 psig/248˚F 25 barg/120˚C 1 Body Bronze BS 1400 LG2 ASTM B62
Max. allowable pressure 2 Valve Stainless Steel
253 psig/428˚F 17.5 barg/220˚C
3 Valve Seat Stainless Steel
152 psig/500˚F 10.5 barg/260˚C
4 Valve Seat Gasket Copper
TMA 500˚F/0-152 psig 260˚C/0-10.5 barg 5 Ball Return Spring Stainless Steel
Max. allowable temperature 6 Main Return Spring Stainless Steel
7 Bonnet Brass
Typical Applications 8 Bonnet Gasket Nickle Reinforced
Industrial or commercial applications using steam or hot
water as a heating medium, or water for cooling. Exfoliated Graphite
In the interests of development and improvement of the product, we reserve the right to change the specification. TI-1-800 US 10.13
1: 10
BX and BXRA Bronze Self-Acting Control Valves
Regulators
Spare Parts
Direct Operated
Temperature
Size A B Weight
½" 3.2 3.3 1.5 lb
(DN15) 80 83 0.7 kg
A A
BX BXRA
E E
D1
BX BXRA
D
Cv at P Band*
Valve BX2 BX3 BX4 BX6 BXRA
Cv 0.44 0.74 1.20 1.92 0.66 A J
P Band (˚F)* 5.4˚ 8˚ 8˚ 8˚ 8˚
* The proportional band (P Band) is the difference required between the
desired set temperature and the actual controlled temperature to open the
valve fully. The above figures apply to valves fitted with 121 or 123 control
systems. For 122 or 128 systems, the P Band will be twice the amount shown.
Example: For a BX3 valve with a 122 control system, the valve will not fully L
open until the controlled temperature drops to 16˚F below the set point.
Capacities
For saturated steam sizing capacities, see TI-1-011-US. Fow water sizing
capacities, see TI-1-012-US.
L
Control valve shall be bronze body with stainless steel trim. Valve is coupled
to the appropriate temperature control system. This combined unit is self
acting and provides proportional control action. The temperature control
system shall be brass with PVC covered capillary or stainless steel sensor
and capillary, oil filled, hydraulically operated; and shall incorporate packless
glands and a gas filled overheat protection device. Temperature setting shall
be adjustable while control is in service, include ˚F adjustment scale and
shall incorporate a tamper proof device. When required, sensor bulb shall be
mounted in a separable well for removal from the equipment. Refer to TI-1-
900-US or TI-1-901-US for temperature control system details.
Installation
The valve should be installed in a horizontal section of the heating or cooling
medium inlet piping. The control system connection must point vertically
downward. A bypass with suitable stop valves should be provided to permit
servicing, and a Y-pattern strainer should be installed upstream of the valve.
If the valve is smaller than the pipeline, eccentric reducers should be used.
In a steam system, a steam trap should be installed upstream of the valve to

ensure that the steam entering the valve is as dry as possible.
Valve & Seat Assembly (BX valve) L, A, D, E
Maintenance Valve & Seat Assembly (BXRA valve) L, D1, E
Except for periodic cleaning of the upstream strainer, maintenance or Gasket Set (pkt of 3 each) L, E
servicing is normally required only is a malfunction is detected. Complete
installation and maintenance instructions are given in the IM-S21-01 sheet,
which accompanies the product.
TI-1-800 US 10.13
1: 11
Regulators
Direct Operated
Temperature
SB and SBRA Bronze Valves
SB
Model SB, SBRA SB
Normally open, closes with
9
temperature rise for heating,
Sizes 1/2", 3/4", 1" 8
single seat.
SBRA Connections NPT 3
Normally closed, opens with
4
rising temperature for cool- Construction Bronze Body 4
Stainless Steel Trim
ing. Single seat with optional 2
1/8" (Cv .44) bleed bypass and Options BSP Connections
1
optional fusible devise. ANSI 300 flanges (SB only)
8
5
Limiting Operating Conditions * On liquid applica-
tions, the permissible 7
maximum differential
Size/DN SB SBRA pressure may be 6
6
1/2 250 psi* 174 psi affected by high static
15 17 bar 12 bar pressure. Please con- 5 SBRA
3/4 150 psi* 101 psi sult the factory if the 7
20 10 bar 7 bar application requires a
1 100 psi* 70 psi large differential pres- 8
25 6.8 bar 4.7 bar sure with a high inlet
pressure. 2
Pressure Barg
5 10 15 20 25 4
500
250 3
450
1
400 200
8 11
150
7
Temperature oC
Temperature oF
300
Saturated
200 Steam 100
50
100
SBRA with fus-

100 200 300 362
ible device
Pressure Psig and bleed
If the valve is to be used in this region, a spacer (stock #0467000) 10
must be fitted between the valve and the control system to protect
the control system from overheating.

The valves may be used in this region provided that the above
maximum differential pressures are not exceeded. Valves with ANSI No. Part Material Material Spec. Closest Equivalent
flanges must not be used above flange limits. 1 Body Bronze BS 1400 LG2 B62 UNS 83600
2 Valve Stainless Steel
SHUTOFF: ANSI CLASS IV 3 Valve Seat Stainless Steel
Pressure Shell Design Conditions 4 Valve Seat Gasket Copper
5 Return Spring Stainless Steel
PMA 362 psig/248˚F 25 barg/120˚C
6 Push Rod Brass
253 psig/428˚F 17.5 barg/220˚C 7 Bonnet Brass
152 psig/500˚F 10.5 barg/260˚C 8 Bonnet Cap Gasket Nickle Reinforced
Exfoliated Graphite
TMA 500˚F/0-152 psig 260˚C/0-10.5 barg
Max. allowable temperature 9 Cap Brass BS 2872 CZ 122 B283 UNS No. 37700
10 Fail Safe Spring Stainless Steel
Typical Applications 11 Fusible Devise Brass
Industrial or commercial applications using steam or hot
water as a heating medium, or water for cooling.
1: 12
SB and SBRA Bronze Valves
Regulators
Spare Parts
SB
SB Valves
Size ANSI 300 Weight
Direct Operated
Temperature
DN A B C D Scr. Flg.
1/2 3.1 3.9 3.9 2.0 2.3 lb 7.7 lb
15 79 98 101 50 1.0 kg 3.5 kg L
3/4 3.7 4.4 3.9 2.0 3.0 lb 8.0 lb
20 95 113 101 50 1.3 kg 3.6 kg
1 4.7 5.0 3.9 2.0 3.5 lb 8.5 lb
25 108 128 101 50 1.5 kg 3.8 kg
SBRA
1/2 3.1 – 2.6 3.7 2.3 lb – SBRA and
15 79 66 95 1.0 kg •SBRA with
3/4 3.7 – 2.6 3.7 3.0 lb – fusible device
20 95 66 95 1.3 kg
E
1 4.7 – 2.6 3.7 3.5 lb –
25 108 66 95 1.5 kg D
B A
A
A
D L1
D L
T1
*T
C A1
Valve Seat and Stem Assembly

T
SB Valve SBRA Valve
Cv at P Band*
Size 1/2" 3/4" 1" R
Cv 3.0 4.5 7.9 E
P Band (˚F)* 8˚ 8˚ 10˚ D1
* The proportional band (P Band) is the difference required between the desired
set temperature and the actual controlled temperature to open the valve fully. S
The above figures apply to valves fitted with 121 or 123 control systems. For L2
122 or 128 systems, the P Band will be twice the amount shown.
Example: For a 3/4" SB valve with a 122 control system, the valve will not fully
open until the controlled temperature drops to 16˚F below the set point.
For complete sizing information, see TIS 1.011 (steam) or TIS 1.012 (water).
Control valve shall be bronze body with stainless steel trim. Valve will achieve
ANSI Class IV Shutoff. Valve is coupled to the appropriate temperature con- The spare parts available are shown in heavy outline.
trol system. This combined unit is self acting and provides proportional control Parts drawn in broken line are not supplied as spares.
action. The temperature control system shall be brass with PVC covered capil-
lary or stainless steel sensor and capillary, oil filled, hydraulically operated; and Valve Seat and Stem Assembly (SB valve) A, D, E, L
shall incorporate packless glands and a gas filled overheat protection device. Valve Seat and Stem Assembly (SBRA valve
Temperature setting shall be adjustable while control is in service, include ˚F with or without fusible device) A1, D1, E, T1, R, S
adjustment scale and shall incorporate a tamper proof device. When required, Fusible Device T
sensor bulb shall be mounted in a separable well for removal from the equip-
ment. Refer to TIS 1.900 or 1.901 for temperature control system details. Set of all Gaskets (SB valve) E, L
Set of all Gaskets (SBRA valve
Installation with or without fusible device) L1, L2, E,
The valve should be installed in a horizontal section of the heating or cooling medi-
um inlet piping. The control system connection must point vertically downward. Maintenance
A bypass with suitable stop valves should be provided to permit servicing, and a Except for periodic cleaning of the upstream strainer, maintenance
Y-pattern strainer should be installed upstream of the valve. If the valve is smaller or servicing is normally required only is a malfunction is detected.
than the pipeline, eccentric reducers should be used. In a steam system, a steam Complete installation and maintenance instructions are given in the
trap should be installed upstream of the valve to ensure that the steam entering IMI sheet, which accompanies the product.
the valve is as dry as possible. TI-1-801-US 4.12
1: 13
Regulators
Direct Operated
Temperature
NS and NSRA Bronze Self-Acting Control Valves
NS Valve 7
NS 6
Normally open, closes Model NS, NSRA
with temperature rise 5
Sizes 2½", 3" 2
for heating, double
4
seat. Connections NPT
NSRA Construction Bronze Body 1
Normally closed, and Trim 3
opens with rising tem-
Options BSP Connections
perature for cooling, ANSI 150 or 300 flanges
double seat.
NOTE: NS & NSRA are not to be used with HL10/130 safeguard overheat

protection.
9
Limiting Operating Conditions * On liquid applications, 2
the permissible maximum
8
Maximum Differential Pressure differential pressure may
10
Size/DN NS NSRA
be affected by high static
pressure. Please consult
2½" 150 psi* 40 psi the factory if the application
65 10 bar 2.7bar
requires a large differential NSRA Valve 7
3" 150 psi* 30 psi pressure with a high inlet
80 10 bar 2 bar 6
pressure. Not to be used in
compressed air applications.
Pressure Barg 5
5 10 15 20 25 2
500 4
250
450 3
1
400 200
150
Temperature oC
Temperature oF
300
Saturated
200 Steam 100
50
100 9
2
100 200 300 362 8

Pressure Psig 10
If the valve is to be used in this region, a spacer (stock #0467000)
must be fitted between the valve and the control system to
protect the control system from overheating.
No. Part Material Material Spec.
1 Body Gun-metal BS 1400 LG2
The valves may be used in this region provided that the above 2 Body Gasket Semi-ridged graphite BS 2815 Gr A
maximum differential pressures are not exceeded. Valves with 3 Valve Closure Member Gun-metal BS 1400 LG 2
ANSI flanges must not be used above flange limits. 4 Plunger Brass BS 2874 CZ 121
SHUTOFF: ANSI CLASS II 5 Plunger Guide Brass BS 2874 CZ 121
6 Return Spring Stainless Steel BS 2056 302 S 26
Pressure Shell Design Conditions 7 Spring Housing Gun-metal BS 1400 LG 2
8 Bonnet Gun-metal BS 1400 LG 2
9 Stem Brass BS 2874 CZ 121
253 psig/428˚F 17.5 barg/220˚C 10 Body Studs Steel BS 4439 Gr 8.8
152 psig/500˚F 10.5 barg/260˚C Body Nuts Steel BS 3692 Gr 8
2½" M12
TMA 500˚F/0-152 psig 260˚C/0-10.5 barg
Max. allowable temperature 3½" M16
1: 14
NS and NSRA Bronze Self-Acting Control Valves
Regulators
C v at P Band*
Direct Operated
Dimensions
Temperature
(nominal) in inches and millimeters
Size 2½" 3
Size ANSI 300/150 Weight
DN A B C NPT Flg. Cv 75.6 109.2
2½" 6.7 8.0 5.9 18.0 lb 38.0 lb P Band (˚F)* 24˚ 24˚
65 171 203 150 8.1 kg 17.2 kg
3" 7.6 9.2 6.3 30.0 lb 50.0 lb *The proportional band (P Band) is the difference required
80 194 236 160 13.6 kg 22.7 kg
between the desired set temperature and the actual controlled
temperature to open the valve fully. The above figures apply to
A valves fitted with 121 or 123 control systems.
For complete sizing information, see TIS 1.011 (steam) or TIS
Controls and
1.012 (water).
Regulators
Typical Applications
Industrial or commercial applications using steam or hot water as
C a heating medium, or water for cooling.
Spare Parts
Body Gasket (pkt of 6) See item #2 in Construction Materials
Control valve shall be bronze body with bronze trim. Valve shall achieve
ANSI Class II Shutoff. Valve is coupled to the appropriate temperature control
system. This combined unit is self acting and provides proportional control
action. The temperature control system shall be brass with PVC covered
capillary or stainless steel sensor and capillary, oil filled, hydraulically
operated; and shall incorporate packless glands and a gas filled overheat
protection device. Temperature setting shall be adjustable while control is
in service, include ˚F adjustment scale and shall incorporate a tamper proof
device. When required, sensor bulb shall be mounted in a separable well
for removal from the equipment. Refer to TI-1-900-US or TI-1-901-US for
temperature control system details.
Installation
The valve should be installed in a horizontal section of the heating or cooling
medium inlet piping. The control system connection must point vertically
downward. A bypass with suitable stop valves should be provided to permit
servicing, and a Y-pattern strainer should be installed upstream of the valve.
If the valve is smaller than the pipeline, eccentric reducers should be used.
In a steam system, a steam trap should be installed upstream of the valve
to ensure that the steam entering the valve is as dry as possible.
Maintenance
Except for periodic cleaning of the upstream strainer, maintenance or

servicing is normally required only is a malfunction is detected. Complete
installation and maintenance instructions are given in the IMI sheet
(IM-S21-01), which accompanies the product.
TI-1-802-US 5.09
SPIRAX SARCO, INC., 1150 Northpoint Blvd., Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
1: 15
Regulators
Direct Operated
Temperature
KA 51, KB 51, KC 51 Bronze Valves
KA 51
Description
The KA, KB and KC range of two-port valves are Model KA 51, KB 51, KC 51
used in conjunction with Spirax Sarco SA control
systems to provide a self-acting temperature 1
Sizes* 1", 1-1/4", 1-1/2", 2"
control unit. Alternatively, they can be used as
electrically actuated temperature control valves Connections NPT 4
by fitting an EL3500 Series electric actuator with 5
a suitable temperature transmitter and controller. Construction Bronze Body
KA 51 3
Normally open single seat with screwed connec- Stainless Steel Trim
tions.
KB 51 Options BSP Connections 6
Normally open, single seat, with a bronzpressure 8
balancing bellow. * KC 51 available in sizes 1-1/2" and 2". 2
KC 51
Normally open, single seat with stainless steel pressure balancing bellows with screwed connections.
The pressure balancing bellows enables the valve to operate against higher differencial pressures. 7

KB & KC 51
Size KA 51* KB 51 KC 51
1 65psi 4.5 bar 150 psi 10 bar — — 1
1-1/4 43 psi 3 bar 130 psi 9 bar — —
4
1-1/2 29 psi 2 bar 118 psi 8.2 bar 232 psi 16 bar
5
2 22 psi 1.5 bar 100 psi 6.9 bar 200 psi 13.8 bar
3
* On liquid applications, the permissible maximum differential pressure may be affected by 7
high static pressure. Please consult the factory if the application requires a large differential
pressure with a high inlet pressure. 14
Pressure barg 8
5 10 15 20 25 13
500 12
250
450 2
400 200 16
150 Construction Materials

Temperature ˚C
Temperature ˚F
300
Saturated No. Part Material Material Spec. Closest Equivalent
200 Steam 100 1 Body Bronze BS 1400 LG2 B62 UNS 83600
2 KA51,KB51Bonnet* Bronze BS 1400 LG2 B62 UNS 83600
50 KC51 Bonnet Steel DIN 17245 GSC25 A216 Gr. WCB
100
3 Valve Stainless Steel BS 970 431 S29 A276 Type 431
4 Valve Seat Stainless Steel BS 970 431 S29 A276 Type 431
100 200 300 362 5 Valve Seat Gasket
Pressure psig 1 Mild Steel BS 1449 CS 4 A366
If a KA 51 valve is to be used in this region, a spacer (stock 1-1/4 to 2 Nickle Reinforced
#0467000) must be fitted between the valve and the control system Exfoliated Graphite
to protect the control system from overheating. The KB & KC 51 valves 6 Return Spring (KA) Stainless Steel BS 970 302 S 25
cannot be used with a spacer, and are limited to 450˚F
7 KA 51,KB51 Push Rod Brass BS 2874 CZ 121 B16M
The valves must not be used in this region KC 51 Push Rod Stainless Steel BS 970 321 S20
8 Bonnet Gasket Nickle Reinforced
The valves may be used in this region provided that the above maximum Exfoliated Graphite
differential pressures are not exceeded. 12 Bonnet Studs Steel BS 4439 Gr. 8.8 A354
Bonnet Nuts BS 3692 Gr. 8 ANSI B18.2.4.1 M
SHUTOFF: ANSI CLASS IV 1-1/4 & 1-1/2 M10 x 35 mm
Pressure Shell Design Conditions 2 M12 x 35 mm
13 Bellows (KB 51) Phosphor Bronze
PMA 362 psig/248˚F 25 barg/120˚C Bellows (KC 51) Stainless Steel AISI 316L
Max. allowable pressure 14 Bellows Gasket (KB) Nickle Reinforced
253 psig/428˚F 17.5 barg/220˚C
Exfoliated Graphite
152 psig/500˚F 10.5 barg/260˚C 16 Plunger(KB) Brass BS 2874 CZ 121 B16M
TMA 500˚F/0-152 psig 260˚C/0-10.5 barg * 1-1/4", 1-1/2" & 2" sizes have a bolted bonnet
1: 16
KA 51, KB 51, KC 51 Bronze Valves
Regulators
Cv at P B and *
Direct Operated
Dimensions
Temperature
Size 1 1-1/4 1-1/2 2

Weight KA & KB 11.4 19.2 27.6 39.6
Size A C C1 D KA KB/KC
P Band (˚F)* 12.4˚ 20˚ 22.5˚ 23.8˚
1 5.3 4.2 5.4 2.0 8.7 lb 9.1 lb
136 107 138 51 3.96 kg 4.17 kg KC — — 19.2 39.6

1-1/4 5.6 4.3 6.0 2.0 13.7 lb 15.4 lb P Band (˚F)* — — 20˚ 23.8˚
144 110 152 51 6.20 kg 7.00 kg
* The proportional band (P Band) is the difference required between
1-1/2 5.9 4.3 6.0 2.4 16.6 lb 18.3 lb the desired set temperature and the actual controlled temperature to
150 110 152 62 7.52 kg 8.32 kg
open the valve fully. The above figures apply to valves fitted with 121
2 7.1 4.3 6.0 2.8 20.6 lb 22.7 lb or 123 control systems. For 122 or 128 systems, (which cannot be used
180 110 152 71 9.35 kg 10.30 kg on valves larger than 1") the P Band will be twice the amount shown.
Example: For a 1" KA 51 valve with a 122 control system, the valve
A A will not fully open until the controlled temperature drops to 24.8˚F
below the set point.
For complete sizing information, see TIS 1.011 (steam) or TIS 1.012
D (water).
D
Spare Parts
C1
KA 51
KB & KC 51 E
D
C
U
A
B
A
X KA 51
Typical Applications KB & KC 51
Industrial or commercial applications using steam or hot water as a H
heating medium.
Sample Specification (KB) N

Control valve shall be bronze body with stainless steel trim and single seated. Valve G
shall achieve ANSI Class IV Shutoff. For operation against high differential pressures,
valve shall be supplied with bronze pressure balancing bellows. Provide with screwed L
pipe connections.Valve is coupled to the appropriate temperature control system. This
combined unit is self acting and provides proportional control action. The temperature
control system shall be brass with PVC covered capillary or stainless steel sensor and
capillary, oil filled, hydraulically operated; and shall incorporate packless glands and
a gas filled overheat protection device. Temperature setting shall be adjustable while S
control is in service, include ˚F adjustment scale and shall incorporate a tamper proof
S
device. When required, sensor bulb shall be mounted in a separable well for removal
from the equipment. Refer to TIS 1.900 or 1.901 for temperature control system details.
KA 51
Valve & Seat Assembly A, D, E, L
Installation Set of Gaskets E, L
The valve should be installed in a horizontal section of the heating medium inlet piping.
The control system connection must point vertically downward. A bypass with suitable Set of Bonnet Studs & Nuts (set of 4)* S
stop valves should be provided to permit servicing, and a Y-pattern strainer should be KB 51 & KC 51
installed upstream of the valve. If the valve is smaller than the pipeline, eccentric reduc- Valve & Seat Assembly A, B, C, D, E, G,
ers should be used. In a steam system, a steam trap should be installed upstream of the (excluding bellows & Push Rod Assembly) L, U
valve to ensure that the steam entering the valve is as dry as possible. Bellows & Push Rod Assembly L, N, H, G
Set of all Gaskets B, C, E, L, U, G
Maintenance Set of Bonnet Studs & Nuts (set of 4) S
Except for periodic cleaning of the upstream strainer, maintenance or servicing is * 1" valves have a screwed bonnet
normally required only if a malfunction is detected. Complete installation and
maintenance instructions are given in the IMI sheet (IM-S21-01), which is
available upon request.
TI-1-803-US 06.10
1: 17
Regulators
Direct Operated
Temperature
KX 51 and KY 51 Bronze Valves

KX 51
KX 51 size 1"
2
Normally closed, opens with tem- Model KX 51 KY 51 Optional
perature rise for cooling, single seat. 6
extra
Adjustable bleed 1/8" (Cv .44) provides Sizes 1", 1-1/4", 1-1/2", 2" 1-1/4", 1-1/2", 2"
8
bypass. (1" KX 51 only) Connections NPT
15
KY 51 10
3
Normally closed, opens with rising tem- Construction Bronze Body 4 11
9
perature , single seat. The valve incor- Stainless SteelTrim 5
7
porates a pressure balancing bellows, Options BSP Connections
1 KX 51
which enables the valve to operate size 1-1/4" - 2"
against higher differential pressures. [ All KY Valves have fixed bleeds ] 8
2
12
6
Maximum Differential Pressure 8
Size KX 51* KY 51 1
3
1 50 psi 3.5 bar – KY 51 4
Optional extra
1-1/4 33 psi 2.3 bar 130 psi 9 bar 2 7
1-1/2 24 psi 1.9 bar 119 psi 8.2 bar
6
2 16 psi 1.1 bar 100 psi 6.9 bar 12 5 8
* On liquid applications, the permissible maximum differential pressure may 13 2
be affected by high static pressure. Please consult the factory if the appli- 1
cation requires a large differential pressure with a high inlet pressure. 8
14
3
Pressure Barg 4
5 10 15 20 25 5
7
500
250 Optional extra
450
400 200 8
2
150
Temperature oC
Temperature oF
300
Saturated Construction Materials
Steam
200 100
50 1 Body Bronze BS 1400 LG2 B62 UNS 83600
100 2 Bonnet Bronze BS 1400 LG2 B62 UNS 83600
3 Valve Stainless Steel BS 970 431 S29 A276 Type 431
100 200 300 362
Pressure Psig 5 Valve Seat Gasket
1 Mild Steel BS 1449 CS 4 A366
If a KA 51 valve is to be used in this region, a spacer (stock #0467000)
must be fitted between the valve and the control system to protect the 1-1/4 to 2 Nickle Reinforced
control system from overheating. The KB 51 valve cannot be used with a Exfoliated Graphite
spacer, and is limited to 450˚F 6 Return Spring (KA) Stainless Steel BS 970 302 S 25
7 Push Rod Brass BS 2874 CZ 121 B16M
The valves may be used in this region provided that the above maximum Exfoliated Graphite
differential pressures are not exceeded. Valves with ANSI flanges must 9 Bleed Valve 1/8" Stainless Steel BS 970 431 S29 A276 Type 431
not be used above flange limits. 10 Bleed Valve Gasket Brass BS 2874 CZ 121 B16M
SHUTOFF: ANSI CLASS IV 11 Bleed Valve ‘0’ Ring Rubber
Pressure Shell Design Conditions 12 Bonnet Studs Steel BS 4439 Gr. 8.8 A354
Bonnet Nuts BS 3692 ANSI B18.2.4.1 M
PMA 362 psig/248˚F 25 barg/120˚C 1-1/4 & 1-1/2 M10 x 35 mm
253 psig/428˚F 17.5 barg/220˚C 2 M12 x 35 mm
152 psig/500˚F 10.5 barg/260˚C 13 Bellows (KB) Phosphor Bronze
14 Bellows Gasket (KB) Nickle Reinforced
TMA 500˚F/0-152 psig 260˚C/0-10.5 barg Exfoliated Graphite
1: 18
KX 51 and KY 51 Bronze Valves
Regulators
Dimensions Cv at P Band*
( nominal ) in inches and millimeters
Direct Operated
Size 1 1-1/4 1-1/2 2
Temperature
Weight

Size A C C1 D KX KY Cv 11.4 19.2 27.6 39.6
1 5.3 3.2 4.3 – 9.0 lb – P Band (˚F)* 12.4˚ 20˚ 22.5˚ 23.8˚
136 80 108 4.10 kg
1-1/4 5.6 3.2 4.4 6.0 13.9 lb 15.9 lb
144 80 112 154 6.23 kg 7.25 kg * The proportional band (P Band) is the difference required
between the desired set temperature and the actual con-
1-1/2 5.9 3.5 4.4 6.0 16.8 lb 19.0 lb trolled temperature to open the valve fully. The above figures
150 90 112 154 7.62 kg 8.57 kg
apply to valves fitted with 121 or 123 control systems. For 122
2 7.1 4.0 4.4 6.0 20.9 lb 23.2 lb or 128 systems, (which cannot be used on valves larger than
180 100 112 154 9.50 kg 10.60 kg 1") the P Band will be twice the amount shown.
KX 51 size 1" KX 51 size 1-1/4"-2" Example: For a 1" KX 51 valve with a 122 control system, the
valve will not fully open until the controlled temperature rises
to 24.8˚F above the set point.
For complete sizing information, see TIS 1.011 (steam) or TIS
D D 1.012 (water).
Spare Parts
C C
S
A A
KY 51 size 1-1/4"-2" J*
D
J
G KY 51
size
1-1/4"-2" KX 51
F H
size
A1 1-1/4"-
C1 D1
PO 2"
E
F
L1
A B
A1
Typical Applications U
C
Industrial or commercial applications using water as a cooling medium. D1
E
L1
Sample Specification (KY)
Control valve shall be bronze body with stainless steel trim and single
L2
seated. Valve shall achieve ANSI Class IV Shutoff. For operation against high
differential pressures, valve shall be supplied with pressure balancing bel-
lows. Provide with screwed pipe connections. For continuous minimum flow
requirements, valve to be fitted with bleed bypass. Valve is coupled to the KX 51 size 1"
KX 51
appropriate temperature control system. This combined unit is self acting L2 size 1-1/4"-2"
and provides proportional control action. The temperature control system
shall be brass with PVC covered capillary or stainless steel sensor and capil-
lary, oil filled, hydraulically operated; and shall incorporate packless glands
and a gas filled overheat protection device. Temperature setting shall be
adjustable while control is in service, include ˚F adjustment scale and shall
incorporate a tamper proof device. When required, sensor bulb shall be KX 51
mounted in a separable well for removal from the equipment. Refer to TIS Valve & Seat Assembly A1, D1, E, J, F, L1
1.900 or 1.901 for temperature control system details. Set of all Gaskets (1) L1, L2, E, P, O
Set of all Gaskets (1-1/4 to 2) E, L1, L2, B, U, C
Installation Set of Bonnet Studs & Nuts (set of 4)S
The valve should be installed in a horizontal section of the cooling medium
KY 51
inlet piping. The control system connection must point vertically downward.
A bypass with suitable stop valves should be provided to permit servicing, Valve & Seat Assembly A1, B, C, D1, E, L1, U
and a Y-pattern strainer should be installed upstream of the valve. Bellows & Push Rod Assembly H, G, L1, B, C, U
Set of all Gaskets B, C, U, E, G, L1, L2
Maintenance Set of Bonnet Studs & Nuts (set of 4) S
Except for periodic cleaning of the upstream strainer, maintenance or servic-
ing is normally required only if a malfunction is detected. Complete instal- * Part "J" available in KX Valve only.
lation and maintenance instructions are given in the IMI sheet, which
accompanies the product. TI-1-804-US 05.10
1: 19
Regulators
Direct Operated
Temperature
BM and BMRA Cast Steel Valves
BM
Normally open, closes with rising Model BM, BMRA
BM
temperature for heating. Single
seat with four different orifice Sizes 1/2" 1
sizes - BM 2, BM 3, BM 4 & BM
6. Connections ANSI 300 flanged
BMRA
Construction Carbon Steel Body
Reverse acting (normally closed), Stainless Steel Trim
opens with rising temperature for
cooling. Single seat. Options ANSI 150 flanges
3
4 2
L imiting O perating C onditions

Maximum Differential Pressure * On liquid applications, the permissible maxi- 8
1/2"/ 15 mm mum differential pressure may be affected by
BM 250 psi* 17 bar high static pressure. Please consult the factory
if the application requires a large differential
BMRA 150 psi 10 bar pressure with a high inlet pressure.
6
7
Pressure Barg
5 10 15 20 25
662 350
600
300
BMRA
450
400 200
Temperature oC
Temperature oF
Saturated 100
200
Steam
5
1
100 200 300 362 4
Pressure Psig 3
2
If the valve is to be used in this region, a spacer (stock #0467000) must
be fitted between the valve and the control system to protect the control
8
system from overheating.
The valves must not be used in this region 6

7
The valves may be used in this region provided that the above maximum
differential pressures are not exceeded. Valves with ANSI flanges must
not be used above flange limits.
SHUTOFF: ANSI CLASS IV
P ressure S hell D esign C onditions C onstruction M aterials
PMA 362 psig/248˚F 25 barg/120˚C No. Part Material Material Spec. Closest Equivalent
Max. allowable pressure 1 Body Steel DIN 17245 GS C25 A216 Gr WCB
290 psig/482˚F 20 barg/250˚C
2 Valve Stainless Steel AISI 440C
188 psig/750˚F 13 barg/400˚C
3 Valve Seat Stainless Steel BS 970 431 S29 A276 Gr. 431
TMA 750˚F/0-188 psig 400˚C/0-13 barg 4 Valve Seat Gasket Mild Steel
Max. allowable temperature 5 Ball Return Spring Stainless Steel
6 Main Return Spring Stainless Steel
T ypical A pplications 7 Bonnet Brass BS 970 070 M20 A108 Grade 1022
Industrial or commercial applications using steam or hot water as a 8 Bonnet Gasket Nickle Reinforced
heating medium, or water for cooling. Exfoliated Graphite
1: 20
BM and BMRA Cast Steel Valves
Regulators
D imensions (nominal) in inches and millimeters S pare P arts
Direct Operated
Temperature
Size ansi 300
DN B C Weight
1/2 5.0 3.4 8.0 lb
15 127 87 3.6 kg
BM Valve*
E E
BM BMRA
D1
D
C v
at P B and *
Valve BM2 BM3 BM4 BM6 BMRA
Cv 0.44 0.74 1.20 1.92 0.66
P Band (˚F)* 5.4˚ 8˚ 8˚ 8˚ 8˚ A J
* The proportional band (P Band) is the difference required between the desired set
temperature and the actual controlled temperature to open the valve fully. The above
figures apply to valves fitted with 121 or 123 control systems. For 122 or 128 systems,
the P Band will be twice the amount shown.
Example: For a BM3 valve with a 122 control system, the valve will not fully open L
until the controlled temperature drops to 16˚F below the set point.
S ample S pecification L
Control valve shall be steel body with stainless steel trim, single seated with flanged
pipe connections. Valve shall achieve ANSI Class IV Shutoff. Valve is coupled to the
appropriate temperature control system. This combined unit is self acting and provides
proportional control action. The temperature control system shall be brass with PVC cov-
ered capillary or stainless steel sensor and capillary, oil filled, hydraulically operated; and
shall incorporate packless glands and a gas filled overheat protection device. Temperature
setting shall be adjustable while control is in service, include ˚F adjustment scale and
shall incorporate a tamper proof device. When required, sensor bulb shall be mounted in
a separable well for removal from the equipment. Refer to TIS 1.900 or 1.901 for tem-
perature control system details.
I nstallation
The valve should be installed in a horizontal section of the heating or cooling medium
inlet piping. The control system connection must point vertically downward. A bypass
with suitable stop valves should be provided to permit servicing, and a Y-pattern strainer
should be installed upstream of the valve. If the valve is smaller than the pipeline, eccen-
tric reducers should be used. In a steam system, a steam trap should be installed upstream
of the valve to ensure that the steam entering the valve is as dry as possible.
Valve Seat Assembly BM A, D, E, L

M aintenance
Except for periodic cleaning of the upstream strainer, maintenance or servicing is normal- Valve Seat Assembly BMRA J, D1, E, L
ly required only is a malfunction is detected. Complete installation and maintenance Gasket Set (pkt of 3 each) L, E
instructions are given in the IMI sheet, which accompanies the product.
TI-1-807-US 06.10
1: 21
Regulators
Direct Operated
Temperature
KA 43, KB 43 and KC 43 Cast Steel Valves
KA 43 - Normally open, closes with rising KA 43

temperature for heating. Single seat.
1
KB 43 - Normally open, closes with rising Model KA 43 KB 43 KC 43
temperature for heating. Single seat with
phosphor bronze pressure balancing Sizes 1/2" to 2" 1", 1-1/4", 1-1/2", 2" 1-1/4", 1-1/2", 2"
4
bellows.
5
KC 43 - Normally open, closes with ris- Connections ANSI 300 flanged 3
ing temperature for heating. Single seat 7
with stainless steel pressure balancing Construction Carbon Steel Body
6
bellows. Stainless Steel Trim 8
The pressure balancing bellows enables 2
12
the valve to operate against higher differ- Options ANSI 150 flanges
ential pressure. 15
Limiting Operating Conditions KB 43, KC 43

Maximum Differential Pressure * On liquid applica- 1
Size-DN KA 43 KB 43 KC 43 tions, the permis-
1/2 250 psi sible maximum
differential pressure
4
15 mm 17 bar 14
may be affected
3/4 145 psi
by high static 3
20 mm 10 bar
pressure. Please 5
1 65 psi 145 psi consult the factory 7
25 mm 4.5 bar 10 bar if the application 8
requires a large dif- 13
1-1/4 43 psi 130 psi 232 psi ferential pressure 12
32 mm 3 bar 9 bar 16 bar with a high inlet
2
1-1/2 29 psi 119 psi 232 psi pressure.
15
40 mm 2 bar 8.2 bar 16 bar 16
2 21 psi 100 psi 200 psi
50 mm 1.5 bar 6.9 bar 13.8 bar
Pressure Barg
1 Body Steel DIN 17245 GSC 25 A216 Gr WCB
5 10 15 20 25
662 350 2 Bonnet Steel DIN 17245 GSC 25 A216 Gr WCB
600 3 Valve Stainless Steel BS 970 431 S29 A276 Type 431
Temperature oC
300
450 5 Valve Seat Gasket
400 200 1/2 to 1 Mild Steel BS 1449 CS 4 A366
1-1/4 to 2 Nickle Reinforced
Temperature oF
Exfoliated Graphite
Saturated 100
200
Steam 6 Return Spring Stainless Steel BS 970 302 S25
7 Push Rod KA & KB Brass BS 2872 CZ 121 4 Pb
KC Stainless Steel BS 970 321 S20
100 200 300 362 Exfoliated Graphite
Pressure Psig 12 Bonnet Studs Steel BS 4439 Gr. 8.8 A354
If A KA 43 or KC 43 valve is to be used in this region, a spacer Bonnet Nuts Steel BS 3692 Gr 8 ANSI B18.2.4.1 W
(stock #0467000) must be fitted between the valve and the control
1/2 to 1-1/2 M10 x 35
system to protect the control system from overheating. The KB 43
valve cannot be used with a spacer, and is limited to 450˚F. 2 M12 x 35
13 Bellows KB Phosphor Bronze
KC Stainless Steel AISI 316 L
The valves may be used in this region provided that the above 14 Bellows Gasket Nickle Reinforced
maximum differential pressures are not exceeded. Valves with
ANSI flanges must not be used above flange limits. Exfoliated Graphite
15 Bonnet Bush Brass BS 2874 CZ 121 B16M
SHUTOFF: ANSI CLASS IV 16 Plunger Brass BS 2874 CZ 121 B16M
1: 22
KA 43, KB 43 and KC 43 Cast Steel Valves
Regulators
B Spare Parts
Direct Operated
Temperature
Size ANSI 300 Weight
B C C1 KA KB/KC
1/2 5.1 4.1 – 9.5 lb – C
130 105 4.3 kg
KA 43
3/4 5.9 4.1 – 13.9 lb –
150 105 6.3 kg
B
1 6.3 4.1 5.4* 17.6 lb 18.1 lb
160 105 138 8.0 kg 8.2 kg
1-1/4 7.1 4.3 6.0 19.2 lb 20.0 lb E

180 110 152 8.7 kg 9.1 kg
C1
1-1/2 8.0 4.3 6.0 24.4 lb 22.3 lb D
202 110 152 9.7 kg 10.1 kg KB 43
KC 43 KA 43
2 9.2 4.3 7.3 32.2 lb 33.1 lb C
232 110 187 14.6 kg 15.0 kg U
* KC 43 is not available in 1" size A
B
A
PMA 362 psig/248˚F 25 barg/120˚C X
290 psig/482˚F 20 barg/250˚C
188 psig/750˚F 13 barg/400˚C H
TMA 750˚F/0-188 psig 400˚C/0-13 barg KB 43
Max. allowable temperature KC 43
G
Typical Applications N
Small process applications using steam or hot water as a heating medium.
Cv at P Band*
L
Size 1/2 3/4 1 1-1/4 1-1/2 2
KA & KB 3.36 5.4 11.4 19.2 27.6 39.6
KC 19.2 19.2 39.6
P Band (˚F)* 8˚ 10˚ 12.4˚ 20˚ 22.5˚ 23.8˚
* The proportional band (P Band) is the difference required between the S
desired set temperature and the actual controlled temperature to open the
valve fully. The above figures apply to valves fitted with 121 or 123 control sys-
S
tems. For 122 or 128 systems, (which cannot be used on valves larger that 1")
the P Band will be twice the amount shown.
Example: For a 1" KA 43 valve with a 122 control system, the valve will not KA 43
fully open until the controlled temperature drops to 24.8˚F below the set point. Valve & Seat Assembly A, D, E, L
Set of all Gaskets E, L
Sample Specification Set of Bonnet Studs & Nuts (set of 4) S
Control valve shall be steel body with stainless steel trim, single seated with KB & KC 43
flanged pipe connections. Valve shall achieve ANSI Class IV Shutoff. Valve
is coupled to the appropriate temperature control system. This combined Valve & Seat Assembly A, B, C, D, E, L, U, G
unit is self acting and provides proportional control action. The temperature excluding Bellows & Push Rod)
control system shall be brass with PVC covered capillary or stainless steel Bellows & Push Rod Assembly G, L, H, N
sensor and capillary, oil filled, hydraulically operated; and shall incorporate
Set of all Gaskets B, C, E, L, U, G
packless glands and a gas filled overheat protection device. Temperature set-
ting shall be adjustable while control is in service, include ˚F adjustment scale Set of Bonnet Studs & Nuts (set of 4) S
and shall incorporate a tamper proof device. When required, sensor bulb shall Available spare parts are shown in heavy outline. Parts
be mounted in a separable well for removal from the equipment. Refer to TIS drawn in broken line are not supplied as spares.
1.900 or 1.901 for temperature control system details.
Installation
The valve should be installed in a horizontal section of the heating medium
inlet piping. The control system connection must point vertically downward. Maintenance
A bypass with suitable stop valves should be provided to permit servicing, and Except for periodic cleaning of the upstream strainer, maintenance or
a Y-pattern strainer should be installed upstream of the valve. If the valve is servicing is normally required only is a malfunction is detected. Complete
smaller than the pipeline, eccentric reducers should be used. In a steam sys- installation and maintenance instructions are given in the IMI sheet,
tem, a steam trap should be installed upstream of the valve to ensure that the which accompanies the product.
steam entering the valve is as dry as possible.
TI-1-808-US 06.10
1: 23
Regulators
Direct Operated
Temperature
TW 3 Port Valve for Liquid Systems

The TW is a 3-way
self actuated tem-
Model TW
perature control O
valve which may
be used on liquid Sizes
3/4", 1", 1-1/2"
systems as either a
diversion valve for Connections NPT
heating or cooling,
or a mixing valve
for blending hot and Construction Bronze
8
cold water.
7
X
2
Limiting Operating Conditions 3 1

3/4" to 1-1/2" 50 psi 3.4 bar
Z
11 12
Operating Range 4
Pressure Barg
5 10 15 20 25
392 200
Temperature °C
Temperature °F
100
200
100 200 300 362

Pressure Psig
The valves may be used in this region provided that the Construction Materials
above maximum differential pressures are not exceeded. No. Part Material Material Spec. Closest Equivalent
Valves with ANSI flanges must not be used above flange
limits. 1 Body Bronze BS 1400 LG2 B62 UNS 83600
2 Piston Bronze BS 1400 LG2 B62 UNS 83600

SHUTOFF: ANSI CLASS III
3 Piston Sealing Ring Carbon Impregnated PTFE
Pressure Shell Design Conditions 4 Stem Brass BS 2874 CZ 121 B16M
7 Return Spring Stainless Steel BS 2056 302 S26 A313 Type 302
PMA 362 psig/0-248˚F 25 barg/120˚C
Max. allowable pressure 8 Return Spring Plate Brass BS 2874 CZ 121 B16M
319 psig/0-392˚F 22 barg/0-200˚C
11 Bonnet Brass BS 2874 CZ 121 B16M
TMA 392˚F/0-319 psig 200˚C/0-22 barg
Max. allowable temperature 12 Bonnet Gasket Nickle Reinforced
Exfoliated Graphite
Industrial or commercial applications using water as a heating
or cooling medium.
1: 24
TW 3 Port Valve for Liquid Systems
Regulators
A
Dimensions
Direct Operated
Temperature
Screwed
D
Size A C D Weight
3/4" 3.8 2.3 2.1 2.7 lb
97 58 54 1.2 kg
1" 4.5 2.4 2.2 4.3 lb
114 61 57 1.9 kg
C
1-1/2" 5.9 3.0 2.8 8.5 lb
151 76 70 3.8 kg
3/4" to 1/2"
Sample Specification Spare Parts

Control valve shall be bronze body, bronze
trim, piston balanced 3 port with screwed connections. Valve shall achieve ANSI
Class III Shutoff. Valve is coupled to the appropriate temperature control system.
This combined unit is self acting and provides proportional control action. The
temperature control system shall be brass with PVC covered capillary or stainless
steel sensor and capillary, oil filled, hydraulically operated; and shall incorporate
packless glands and a gas filled overheat protection device. Temperature setting
shall be adjustable while control is in service include, °F adjustment scale and shall
incorporate a tamper proof device. When required, sensor bulb shall be mounted
in a separable well for removal from the equipment. Refer to TIS 1.900 or 1.901 for
temperature control system details.
Detail of
Piping Arrangements piston ring
X
Application Port ‘O’ Port ‘X’ Port ‘Z’
Diversion Valve - Heating Flow in to heating surface to recirculation
Y
Diversion Valve - Cooling Flow in to recirculation to cooling surface
Mixing Valve Blended Outlet Hot flow in Cold flow in C
Note: Port ‘X’ closes on high temperature; port "Z’ closes on low temperature; Port J
‘O’ is always open F
B
H
C
Cv Values A
3/4" 1" 1-1/2"
A
5.4 10.5 24
For complete sizing information, see TIS 1.012 P
D
E
Installation
The valve should be installed in a horizontal section of pipe with the control system G
connection pointing vertically downward. Suitable stop valves should be provided G
to permit servicing, and Y-pattern strainers should be installed in the inlet piping.
The valve ports are marked 'O', 'X' and 'Z', and piping instructions are supplied with P
each valve. E
Valve size
¾" - 1½"
Maintenance
Except for periodic cleaning of the upstream strainer, maintenance or servicing is
normally required only is a malfunction is detected. Complete installation and Valve size
maintenance instructions are given in the IMI sheet, which accompanies the 2" - 4"
product.
Piston Sealing Ring 2", 3" C, D, E
Piston Sealing Ring ¾", 1½" C, E, F

Piston Set ¾", 1½" A, C, E, F
Piston Set 2", 3" A, B, C, D, E, J, H
Set of Cover Studs & Nuts P
Available spare parts are shown in heavy outline. Parts
drawn in broken line are not supplied as spares.
TI-1-809-US 2.14
1: 25
Regulators
Direct Operated
Temperature
Self Acting
Temperature Control Systems
Description SA121 and SA123
A range of self-powered control systems that incorporate sensor, SA128
actuator, set point adjustment/indicator for use with the folowing valve
types:
4
2-port KA, KB, KC, KX, KY, SB, SBRA, BX, BXRA, BM, 4
BMRA, BMF, BMFRA, NS, NSRA,
3-port TW
Available Types
Set point adjustment at sensor
2-port valves 1/2" to 3"
SA121 For use on
3-port valves 3/4" to 1-1/2" 2 2
2-port valves 1/2" to 1" 6
SA128 For use on
3-port valves 3/4" and 1"
Set point adjustment at valve
7
SA122 For use on
3-port valves 3/4" and 1"
Remote set point adjustment 3
SA123 For use on
3-port valves 3/4" to 1-1/2"
Connection - NPT 1
3
1 3
Optional Extras 2
Union Kit (SA122) Direct immersion
Pocket Indirect immersion Dial
Material options include mild steel, copper, brass, stainless steel adjustment
Glass option also available for SA122 and SA123 only SA122 option
Wall bracket
Duct adaptor Duct mounting
Coiled Sensor Fast response
Nickel plating 1
Dial Type Set Point Adjuster
SA122TP and SA123TP incorporate an
Pt100 Temperature Sensor 4
internal pocket to accept a Pt100 sensor.
Temperature Ranges
Set point adjustment at sensor
Construction Materials SA121 Range 1 5˚ to 125˚F (-15˚C to 50˚C)
No Part Material
Range 2 105° to 225°F (40° to 105°C)
1 Sensor Brass
SA123 Range 3 205˚ to 320˚F (95˚C to 160˚C)
2 Actuator Brass
100˚F (55˚C) over set value to
3 Capillary tube Copper with a PVC coated armoured covering Over temperature protection
375˚F (190˚C) maximum
4 Adjustment head Polypropylene
Range 1 0˚ to 250˚F (-20˚C to 120˚C)
*5 Union kit Brass SA122
Range 2 105˚ to 340˚F (40˚C to 170˚C)
6 Mounting bracket Steel
7 Clip Polypropylene Over temperature protection
*8 Adaptor plate Steel
Range 1 0˚ to 230˚F (-20˚C to 110˚C)
(Duct fixing adaptor) SA128
Range 2 105˚ to 340˚F (40˚C to 170˚C)
Mild steel BS 980 CEW2
Copper BS 2871 C106 Over temperature protection
*9 Pocket Brass BS 2817 CZ126
Stainless steel BS 3605 CFS 316S 18
10 Liquid fill Kerosene
Capillary Tube
Standard length 2 m, 4m, 8m, and 20 m.
*Items 5,8, and 9 are shown overleaf
1: 26
Self Acting Temperature Control Systems
Regulators
Pockets
J
SA121, SA1219 and
SA122 TP SA122 SA123 TP SA123
SA128
Metal
Direct Operated
Temperature
B
A
A
H
C A
E F
C 6 C
(optional)
For a wall
mounted
sensor D 6
(included)
Glass
D D G
Dimensions / Weight (approximate) in inches & millimeters

Control System Metal Pockets Glass Pockets Weight
Model A B C D E F G H J excluding
SA121 11.0 (275) 7.2 (185) 12.2 (310) 1.0 (25) - 12.5 (315) 1.1 (28) - - 4.5lb (2.0)
SA122 16.3 (415) - 9.4 (240) .67 (17) - 10.1 (258) .8 (20) 255 (575) 4.5 (117) 4.0lb (1.8)
SA122TP 16.3 (415) - 10.4 (225) .67 (17) - 10.1 (258) .8 (20) - - 4.5lb (2.0)
SA123 11.0 (275) - 9.7 (248 1.0 (25) 10.6 (270) 10.1 (258) 1.1 (28) 225 (575) 4.5 (117) 5.8lb (2.5)
SA123TP 11.0 (275) - 10.4 (225) 1.0 (25) 10.6 (270) 10.1 (258) 1.1 (28) - - 5.8lb (2.7)
SA128 11.0 (275) 7.2 (185) 6.7 (178) 1.0 (25) - 7.0 (180) 1.1 (28) - - 4.0lb (1.8)
Union Kit Pocket

Union Kit (for sensor immersion without pocket) (glass)
Includes gland nut, compression ring and union nipple. W P
Z
SA121, SA123 and SA128 Items Z, Y and X included with controller
Y V O
SA122 Items W, V and U optional - not included 5 5
U
Pockets (for indirect immersion) X
Includes pocket, gland nut, and compression ring. 1"NPT 3/4" NPT
SA121, SA123 and SA128 Items T, Z, and Y Z
SA122 Items S, W, and W W
Y
Available materials Mild steel, copper, brass V
and stainless steel 9
1" 3
/4" 9
NPT NPT
Long Pockets (SA122 and SA123 only)
To special order only. R
Having a minimum length 0.5m, maximum length to order. Pocket
(Metal)
Includes pocket, bracket and rubber bung.
SA121 and SA123 Items S, V, W and T, Z, Y
T
Available Materials Mild steel, copper, brass
S
and stainless steel
Glass Pockets (SA122 and SA123 only)

To special order only.
Includes pocket, bracket and rubber bung.
SA122 and SA123 Items R, O, and P SA121, SA122
SA123,
and
Wall Mounting Bracket (Item 6) SA128
SA121, SA122, SA123 and SA128 Optional 8
(112mm)
X Y Z
4.4"
Duct Fixing Adaptor (for air sensing within ducts) Duct fixing
Includes adaptor plate, union nipple, compression ring and adaptor
gland nut.
(112mm)
SA121, SA123 and SA128 Items 8, X, Y, and Z
4.4"
SA122 Not available
TI-1-900-US 05.11
1: 27
Regulators
Direct Operated
Temperature
Temperature Control Ancillaries
T win S ensor A daptor

When coupled to a 2 port or 3 port valve allows the valve to be operated
by either actuator.
Twin Sensor
Adaptor
Manual
Actuator
Spacer
Twin Sensor Manual
Adaptor Actuator
C onstruction M aterials
No. Part Material
1 Body Brass BS 2872 CZ 122
2 Connector Brass BS 2872 CZ 121
3 Lower Body Brass BS 2872 CZ 121
4 Nipple Brass BS 2872 CZ 121
5 Valve Coupling Nut Brass BS 2872 CZ 121
6 Body Gasket Compressed BS 2815 Gr. A
Asbestos Fiber
7 Push Rod Brass BS 2872 CZ 121
8 Plunger Brass BS 2872 CZ 121
D imensions
( nominal ) in inches & millimeters
5
A B Weight
4.2 2.3 1.6 lb
108 60 0.72 kg 4
3
6
8
A 1
2
B
1: 28
Temperature Control Ancillaries
Regulators
S pacer
When coupled between a 2 port or 3 port valve and the actua-
Direct Operated
Temperature
tor, it enables the system to operate at a higher temperature.
Each Valve has its individual limiting conditions, but when
coupled to a Control System, these are governed by the brass
actuator which is limited to 450˚F (232˚C). Installing the spac-
er between the valve and the control system enables the system
to operate at a maximum temperature of 662˚F (350˚C). Spacer
145 mm
L imiting C onditions 5.7"
Maximum pressure 362 psi 25 bar
Maximum temperature 662˚F 350 ˚C
Part Material
Case Brass BS 2871 part 2 CZ 162
(1972) Bellows Stainless Steel AISI 321
M anual A ctuator
When coupled to a 2 port or a 3 port valve, it enables the
valve to be manually operated.
T amper P roof
The Unit is provided with a lockable head to prevent unau-
thorized tampering with the setting.
M aterials
D imensions
Brass with plastic adjustment head ( nominal ) in inches & millimeters
A B Weight
6.3 2.2 0.5 lb
160 55 0.2 kg
Manual
Actuator
A
© Spirax Sarco, Inc., 1995
TI-1-903-US 06.95
1: 29
Regulators
Direct Operated
Temperature
Steam Capacities 2 Port Valves
S team C apacities - P ounds of saturated steam per hour
Steam Pressure 1/2" BX & BM SB KA KB KC NS
Inlet Outlet 2 3 4 6 1/2 3/4 1 1/2 3/4 1 1 1-1/4 1-1/2 2 1-1/2 2 2-1/2 3
2 0 8 13 21 33 52 78 137 58 94 198 198 333 479 687 333 687 1,310 1,890
3 0 9 16 26 41 64 96 168 71 115 242 242 408 587 842 408 842 1,610 2,320
5 3 8 14 23 37 57 86 150 64 103 217 217 366 525 754 366 754 1440 2080
5 1 11 19 30 49 76 114 200 85 137 289 289 487 700 1000 487 1000 1920 2720
7 5 9 15 24 39 60 90 159 67 108 229 229 386 554 795 386 795 1520 2190
7 2 13 22 35 56 88 132 231 98 158 333 333 561 807 1160 561 1160 2210 3190
10 7 11 19 31 50 77 116 204 87 139 294 294 496 713 1020 496 1020 1950 2820
10 5 14 24 38 61 95 143 250 107 171 362 362 610 876 1260 610 1260 2400 3470
12 9 12 20 32 52 81 121 213 91 146 308 308 518 745 1070 518 1070 2040 2950
12 7 15 25 40 64 100 150 263 112 180 380 380 640 920 1320 640 1320 2520 3640
12 0 19 31 51 82 128 191 336 143 230 485 485 816 1170 1680 816 1680 3210 4640
15 12 13 21 34 55 86 129 226 96 155 326 326 550 790 1130 550 1130 2170 3130
15 9 17 28 46 73 114 172 301 128 206 435 435 733 1050 1510 733 1510 2880 4170
15 0/3 21 35 57 91 142 214 375 160 257 542 542 912 1310 1880 912 1880 3590 5190
20 17 14 23 37 60 94 140 247 105 169 356 356 599 861 1240 599 1240 2360 3410
20 13 20 33 53 86 134 201 352 150 241 508 508 856 1230 1760 856 1760 3370 4870
20 0/5 24 41 67 107 167 250 439 187 300 633 633 1070 1530 2200 1070 2200 4200 6060
30 26 18 30 49 78 122 184 323 137 220 465 465 784 1130 1620 784 1620 3090 4460
30 22 24 41 66 105 164 247 433 184 296 625 625 1050 1510 2170 1050 2170 4150 5990
30 0/12 31 53 86 137 215 322 565 240 386 815 815 1370 1970 2830 1370 2830 5410 7810
40 34 24 40 66 105 164 246 432 184 295 624 624 1050 1510 2170 1050 2170 4140 5970
40 30 30 50 81 130 203 304 534 227 365 771 771 1300 1870 2680 1300 2680 5110 7390
40 0/17 39 65 105 168 263 394 691 294 473 998 998 1680 2420 3470 1680 3470 6620 9560
50 43 28 48 77 123 193 289 508 216 347 733 733 1230 1770 2550 1230 2550 4860 7020
50 37 37 61 100 159 249 373 655 279 448 946 946 1590 2290 3290 1590 3290 6270 9060
50 0/22 46 77 124 199 311 466 818 348 559 1180 1180 1990 2860 4100 1990 4100 7830 11300
60 52 33 55 89 142 222 333 584 248 399 843 843 1420 2040 2930 1420 2930 5590 8070
60 46 41 69 112 179 280 420 737 313 504 1060 1060 1790 2570 3690 1790 3690 7050 10190
60 0/30 53 88 143 229 359 538 944 402 645 1360 1360 2290 3300 4730 2290 4730 9040 13050
75 65 40 67 108 173 271 407 714 304 488 1030 1735 2490 3575 1735 3575 6830 9870
75 57 51 85 138 221 345 517 908 386 620 1310 2210 3170 4550 2210 4650 8690 12550
75 0/37 63 106 172 275 430 645 1130 482 775 1640 2760 3960 5680 2760 5680 10850 15670
100 90 46 77 124 199 310 465 820 348 560 1180 1990 2860 4100 1990 4100 7830 11310
100 78 64 107 173 277 435 650 1140 485 780 1650 2770 3990 5720 2770 5720 10930 15780
100 0/52 81 136 220 352 550 825 1450 615 990 2090 3520 5070 7270 3520 7270 13870 20040
125 112 57 96 156 250 390 585 435 700 1480 2490 2490 5140 9820 14180
125 98 78 131 212 339 530 795 590 950 2010 3390 3390 6990 13340 19280
125 0/66 98 165 268 430 670 1010 750 1210 2550 4290 4290 8850 16900 24410
150 133 71 119 192 308 480 720 540 3080 6350 12120 17510
150 117 93 156 253 405 630 950 710 4050 8350 15950 23040
150 0/80 116 195 315 505 790 1185 885 5060 10440 19920 28780
175 157 78 132 213 340 535 600 3420 7040
175 138 106 178 290 460 720 810 4620 9530
175 0/95 133 225 365 580 910 1020 5830 12020
200 180 88 148 240 385 600 670 3830 7910
200 158 120 202 325 525 820 915 5230 10790
200 0/109 150 255 410 660 1030 1150 6600 13600
250 225 110 185 300 475 745 830
250 196 150 250 410 655 1020 1150
250 0/138 185 315 510 815 1270 1420
1: 30
Steam Capacities 2 Port Valves
Regulators
Unless a control valve is correctly sized, the most sensitive and accurate 1. For Liquids 4. Correction for
thermostat cannot give satisfactory control. If the valve is too big, it can Cv = GPM Sp. Gr. Superheated Steam
The required Valve Cv is the Cv
cause a "hunting" and rapid wear on the valve head and seat due to wire √Pressure Drop, psi from the formula multiplied by
drawing. Valves too small increase heat-up time and may be incapable of Where Sp. Gr. Water = 1 the correction factor.
maintaining temperature on heavy load. GPM = Gallons per minute
Direct Operated
Correction Factor =
Temperature
The capacity of any valve depends on the difference in pressure between 2. For Steam (Saturated) 1 + (.00065 x degrees F.
the inlet and outlet (the pressure drop.) a. Critical Flow superheat above saturation)
When ∆P is greater than Example:With 25°F of
In the case of steam valves, it also depends on the inlet pressure.
FL2 (P1/2) Superheat, Correction Factor
U sing the S team C hart Cv = W
= 1 + (.00065 x 25)
= 1.01625
Proper valve selection requires the following information: 1.83 FLP1
5. Correction for Moisture
1) Required flow in pounds of steam per hour. b. Noncritical Flow Content
2) Inlet steam pressure immediately ahead of the valve. When ∆P is less than Correction Factor =
3) Allowable pressure drop across the valve. On steam applications where FL2 (P1/2) √Dryness Fraction
it is impossible to calculate the allowable pressure drop, 10% to 20% of C = W Example:With 4% moisture,
the absolute inlet pressure should be used on most applications. Higher v Correction Factor = √1 - 0.04
2.1√∆P (P1 + P2) = 0.98
pressure drops imply low pressures within the heat exchanger and
maximum heater rating may not be achieved. Where:
P1 = Inlet Pressure psia 6. Gas—Correction for
4) Select valve which meets the above requirements and has suitable end P2 = Outlet Pressure psia Temperature
connections and body materials. W = Capacity lb/hr Correction Factor =
V alve C apacity F actors

FL = Pressure Recovery Factor
(.9 on globe pattern valves for flow to open)
460 + °F
Type Cv √ 520
(.85 on globe pattern valves for flow to close)
1/2 BX2, BM2 0.44 Example: If gas temperature is
1/2 BX3, BM4 0.74 3. For Air and Other Gases 150°F, Correction Factor =
1/2 BX4, BM4 1.20 a. When P2 is 0.53 P1 or less, 460 + 150
1/2 BX6, BM6 1.92 √ 520
C = SCFH √Sp. Gr. = 1.083
1/2 SB 3.0 v 30.5 P1
3/4 SB 4.5
1 SB 7.9 Where Sp. Gr. of air is 1.
SCFH is Cu. ft. Free Air per
1/2 KA 3.36 Hour at 14.7 psia, and 60°F.
3/4 KA 5.4
1 KA, KB 11.4 b. When P2 is greater than 0.53 P1,
1-1/4 KB, KC 19.2 Cv = SCFH √Sp. Gr.
1-1/2 KB 27.6
61 √(P1 - P2) P2
1-1/2 KC 19.2
2 KB, KC 39.6 Where Sp. Gr. of air is 1.
2-1/2 NS 75.6 SCFH is Cu. Ft. Free Air per
3 NS 109.2 Hour at 14.7 psia, and 60°F.
S pira - trol V alve C apacities for P roportional B and R ange of 2˚F to 14˚F
C v T able based on sensors 121,123, 422 and 423

Proportional Band Max. Propor-
Valve Type Size 2˚F 3˚F 4˚F 6˚F 8˚F 10˚F 12˚F 14˚F Max Cv @ tional Band
(± 1˚) (± 1-1/2˚) (± 2˚) (± 3˚) (± 4˚) (± 5˚) (± 6˚) (± 7˚)
BX 1/2" BX2/BM2 .23 .32 .39 .44 – – – – – –
BM 1/2" BX3/BM3 .24 .36 .48 .68 .74 – – – 0.74 7.9˚F
1/2" BX4/BM4 .43 .61 .75 .98 1.2 – – – 1.2 7.9˚F
1/2" BX6/BM6 .56 .80 1.1 1.5 1.9 – – – 1.9 7.9˚F
XRA/BMRA
B 1/2" .18 .26 .35 .52 .66 – – – 0.66 7.9˚F
SB 1/2" 1.1 1.6 2.1 2.7 3.0 – – – 3.0 7.9˚F
SBRA 3/4" 1.8 2.5 3.2 4.0 4.5 – – – 4.5 7.9˚F
1" 2.6 3.6 4.6 6.3 7.5 7.9 – – 7.9 10˚F
K Series 1/2" 1.5 2.1 2.6 3.2 3.4 – – – 3.4 7.9˚F
KC 1-1/2" 3/4" 1.6 2.2 2.7 3.7 4.6 5.4 – – 5.4 10˚F
has same 1" 3.1 4.6 6.0 8.4 10.0 10.6 11.0 11.4 11.4 14˚F
rating as 1-1/4" 3.5 5.3 7.0 10.0 12.3 14.3 16.0 17.0 19.2 20˚F
KC 1-1/4" 1-1/2" 3.7 5.5 7.3 10.6 13.6 16.3 19.0 22.0 27.6 22.5˚F
2" 3.8 5.8 7.6 11.5 15.0 19.0 23.0 27.0 39.6 23.8˚F
NS 2-1/2" 8.8 13.0 17.4 26.0 35.0 43.0 51.0 60.0 75.6 23.8˚F
NSRA 3" 17.0 25.0 33.0 48.0 65.0 80.0 92.0 98.0 109 23.8˚F
TW* 3/4" – – – – 5.4 – – – – –
1" – – – – – 10.1 – – – –
* size 3-port 1-1.2" – – - – – – – 27 – –
valves on
Max. Cv
For Sensor Types 122 & 128, double proportional bands given above.
TI-1-011-US 11.07
1: 31
Direct Operated Regulators
Temperature
1: 32
Regulators
Direct Operated
Temperature
Water Capacities 2 and 3 Port Valves
U sing the W ater C hart

From the chart, select a valve that passes the required flow at the maximum
allowable differential pressure. Follow the vertical pressure line and choose a
suitable normally open or normally closed valve with the required capacity.
V alve C apacity F actors
2 Port Normally Open Valves (for heating) Cv 2000

1/2 BX2, BM2 0.44
1/2 BX3, BM3 0.74 Cv 1000
1/2 BX4, BM4 1.20
1/2 BX6, BM6 1.92 200
1/2 SB 3.0
3/4 SB 4.5
150 500
1 SB 7.9 100 400
300
1/2 KA 3.36 70
3/4 KA 5.4
1 KA, KB 11.4
50 200
40
1-1/4 KB, KC 19.2
1-1/2 KC 19.2 30
1-1/2 KB 27.6 100
20
2 KB, KC 39.6
15
2-1/2 NS 75.6
3 NS 109.2 10 50
8 40
Flow US gal/min
30
2 Port Normally Closed Valves (for cooling) Cv

4 20
3
1/2 BXRA, BMRA 0.66
2 10
1/2 SBRA 3.0
3/4 SBRA 4.5 1.5
1 SBRA 7.9 1.0
1 KX 11.4
0.8 5
1-1/4 KY 19.2 4
1-1/2 KY 27.6
0.4 3
2 KY 39.6
2-1/2 NSRA 75.6 0.3 2
3 NSRA 109.2
0.2
3 Port Valves Cv 0.15 1
3/4 TW 5.4 Cv
1 TW 10.5
1-1/2 TW 24 0.5
0.4
0.3
0.2
1
3
4
5
10
20
30
40
50
100
200
300
400
Pressure drop ( P) - PSI
1: 33
Regulators
Direct Operated
Direct Operated Pressure Regulator

Pressure
25MP
The 25MP is a Small steam pressure reducing applications where
direct acting steam Model 25MP
an 80% to 90% accuracy of regulation is acceptable.
pressure reducing Sizes ½"
valve. Downstream 5
pressure is fed Connections NPT
back through an
external sensing Construction Cast Iron 6 19
line.
8 18
7 4
No. Part Material 8 3
1 Body Cast Iron ASTM A 126 CL B 10 9
2 Lower Diaphragm Housing Cast Iron ASTM A 126 CL B 14 15
3 Diaphragm Bolts Steel ASTM A449
4 Upper Case Diaphragm Cast Iron ASTM A 126 CL B 16 2
5 Adjustment Screw Stainless Steel AISI 300 series 13
6 Jam Nut Brass ASTM B16 11
17
7 Adjustment Spring Carbon Steel AISI 1060 12
8 Spring Plate Steel ASTM A 569 1
9 Diaphragm Plate Brass ASTM 36(260)
10 Diaphragm Phosphor Bronze ASTM B 103 Alloy A
11 Stem Stainless Steel AISI 303
12 Valve Head Stainless Steel AISI 440A
13 Valve Seat Stainless Steel 400 Series STN Steel
14 Stem Guide Stainless Steel AISI 303
15 Stem Guide Gasket Stainless Steel AISI 302 B
16 Pilot Valve Spring Stainless Steel AISI 302
17 Pilot Valve Assy. Gasket Graphite AISI 302
18 Cover Plate Stainless Steel AISI 300 Series
19 Retaining Ring Brass ASTM B 36
C
¼" NPT
Max. Operating Pressure (PMO) 250 psig (17 barg) Sensing Line
Max. Operating Temperature 450˚F (232˚C) Connection
Downstream Pressure Ranges

For the following downstream pressures, three color-coded pilot valve springs
are available:
A
Yellow: 3 to 30 psi Blue: 20 to 100 psi Red: 80 to 250 psi
0.2 to 2.8 bar 2.8 to 10.3 bar 10.3 to 13.8 bar
Dimensions(nominal) in inches and millimeters

Size A B C Weight
½" 3.5 4.9 9.75 9.75 lb
89 125 248 4.45 kg
1: 34
Regulators
25MP
Capacity – Pounds of saturated steam per hour at 80% accuracy of regulation
Direct Operated
I nlet Steam Reduced Steam Pressure
Pressure
Pressure
psig 2 5 10 15 20 30 40 50 60 75 100 125 150 175 200
bar .14 .34 .69 1.03 1.38 2.07 2.76 3.45 4.14 5.17 6.89 8.62 10.3 12.1 13.8
15 1.03 8 10 15
30 2.07 12 18 27 31 33
50 3.45 15 20 30 37 46 50 57
75 5.17 17 23 48 59 73 74 78 73 72
100 6.89 19 39 56 70 85 93 110 92 98 94
125 8.62 68 85 102 118 122 116 125 128 119
150 10.3 85 105 124 139 139 139 142 145 143 139
175 12.1 97 123 140 159 163 150 159 162 164 162 157
200 13.8 114 137 160 182 188 173 187 191 194 197 190 167
250 17.2 137 164 192 218 226 224 228 230 233 232 234 222 210
300 20.6 185 210 245 270 260 265 272 275 216 280 280 275
for kg/hr, multiply by .454
Spare Parts
Capacity & Accuracy of Regulation
Capacity of the type MP regulator is based upon the accuracy
of regulation of the reduced pressure, and chart values are
given for an accuracy of regulation of 80%. This means that,
for example, at a reduction of 100 psi to 20 psi, the capacity G4
B4
will be 85 lbs/hr when the reduced pressure drops to 80% of
the 20 psi initial setting or 16 psi.
A4
The following multipliers can be used to determine the capacity
for other percent of accuracy of regulation values.
ccuracy of Regulation
A Capacity Chart Multiplier
75% 1.25 F4
H4
80% 1.0
85% 0.75
K4
90% 0.5
J4
The pressure regulator shall be direct-acting with an external L4
pressure sensing line. The valve trim shall be hardened B M4
stainless steel, and the body shall be cast iron.
N4
Installation W
The regulator should be installed in a horizontal line with T4
suitable bypass and isolating valves. A steam trap should be
installed upstream to prevent condensate from reaching the S4
regulator. The trap and regulator should both be protected
with a strainer. The pressure sensing line should be located
in a straight section of the downstream piping at least 10 pipe
diameters from the nearest fitting, or in the steam space.
Cover Plate w/ Retaining Ring A4, B4
Maintenance Pilot Screws w/ Gasket B, W
Complete installation and maintenance instructions are given Adjustment Screw w/ Nut, and Upper G4, H4
in IM-3-104-US, a copy of which is supplied with each valve. and Lower Spring Support Disc J4
Adjustment Spring K4
Specify controlled pressure and spring color
Yellow 3 to 30 psi
Blue 20 to 100 psi
Red 80 to 250 psi

Diaphragm Assembly L4
Stem Guide w/ Gasket M4, N4
Head & Seat Assembly w/ Gasket S4, T4
Square Gasket for all Pilots (set of 3) W
TI-3-104-US 5.09
1: 35
Regulators
Direct Operated
Pressure

LRV2
The LRV2 19
21
is a direct Model LRV2S (Stainless Steel Bellows)
2
operated Sizes 1/2" , 3/4", 1"
pressure Connections NPT
regulator
Construction Bronze 3
suitable
for liquid Options LRV2B with phosphor bronze/brass bellows. 4
applications. 7
No. Part Material Spec.
6
1 Spring Housing Aluminum - Epoxy coated LM 24 5
2 Adjustment Hand Wheel Plastic—Polypropylene
3 Top Spring Plate Cast Iron DIN 1691 GG 20
4 Pressure Adjustment Silicone Chrome BS 2803 685 A55 20 9
Spring Spring Steel Range 2 10
5 Bellows Assembly Stainless Steel 316Ti/316L 8
6 Bellows Assembly Gasket Reinforced Exfoliated Graphite 12
7 Cap Screws Steel—Zinc plated BS 3692 Gr 8.8 11
M8 x 25 mm
8 Body Bronze BS1400 LG2 16
9 Guide Bush Graphite filled PTFE 14
10 Pushrod Stainless Steel ASTM A276 316L
11 Valve Seat Stainless Steel BS 970 431 S29 15
12 Valve Seat Gasket Stainless Steel BS 1449 316 S11 13
13 Piston Stainless Steel BS970 431 S29 18
14 Valve Head Nitrile Rubber
15 Piston Return Spring Stainless Steel BS2056 Gr302 S26 17
16 Strainer Screen Stainless Steel BS 1449 304 S16
17 Cap Brass BS 2872 CZ 122
18 Cap Gasket Reinforced Expholiated Graphite
19 Spring Range ID Plate Polypropylene
20 Bulkhead Plate Stainless Steel 316L E Withdrawal
21 Tamperproof Pin Mild Steel - Copper Plated Distance
Limiting Operating Conditions - Liquid

Max. Upstream Pressure 200 psig (14 barg)
Max. Downstream Pressure
115 psig (8.6 barg) C
Max. Cold Hydraulic Test
550 psig (38 barg)
Pressure barg
1.7 3.4 5.1 6.8 8.6 10.3 12.0 13.7
200 93.3
Temperature ˚C
Temperature ˚F
167 75
150 65.6
100 37.8 B
50 10
0 0
25 50 75 100 125 150 175 200 D
F Withdrawal
Pressure psig A Distance
Do not use in this region

Size A B C D E F Weight
Downstream Pressure Ranges 1/2" 3.26 2.44 5.11 1.26 .98 1.57 4.41 lb
For the following downstream pressures, three color-coded springs are available. Where
the pressures overlap, use the lowest pressure spring to give the downstream pressure 83 62 130 32 25 40 2.0 kg
required: 3/4" 3.78 2.44 5.11 1.26 .98 1.57 4.41 lb
96 62 130 32 25 40 2.0 kg
Grey: 5 to 25 psi Green: 20 to 60 psi Orange: 51 to 125 psi
0.14 to 1.7 barg 1.4 to 4.0 barg 3.5 to 8.6 barg 1" 4.25 2.44 5.11 1.26 .98 1.57 4.41 lb
108 62 130 32 25 40 2.0 kg
1: 36
Regulators
LRV2
Capacities – Water capacities in gpm
Direct Operated
Full lift capacities for safety valve sizing are shown below: Spare Parts
Pressure
1/2" (DN15) 3/4" (DN20) 1" (DN25) Q Handwheel
Cvs (Kvs) 2.4 (2.1) 4.2 (3.6) 5.0 (4.3) & Pin Kit
180 (12) G
Spring
210 Housing
(14) Pressure Hex
165 (11) Adjustment Bolts
Spring
150 (10)
165
(11)
135 (9)
D
120 (8) 135
(9)
Downstream pressure psig (barg)
105 (7) E Bellows

105 Assembly
(7) F F
90 (6) F
K
R
75 (5) L
75 M
(5) M
60 (4) Upstream
pressure Valve and
psig Seat Assembly Gasket Set
45 (3) (barg)
45
(3)
30 (2)
V
U
15 (1)
S
S
T
0
0 1.3 2.6 3.9 5.2 6.5 7.8 9.1 10.4 11.7 13 14.3 15.6 16.9 18.2 19.5 20.8 22.1 23.4 1/2" DN 15
Capacity 0 2.6 5.2 7.8 10.4 13 15.6 18.2 20.8 23.4 26 28.6 31.2 33.8 36.4 39 41.6 3/4" DN 20 Spare Parts
gpm The spare parts available are shown in heavy
0 2.6 5.2 7.8 10.4 13 15.6 18.2 20.8 23.4 26 28.6 31.2 33.8 36.4 39 41.6 44.2 46.8 49.4 52 1" DN 25 outline.
Parts drawn in broken line are not supplied as
spares.
How to use the chart AVAILABLE SPARE
The curved lines labelled 45, 70, 105, etc., represent upstream pressures. * Pressure Adjustment Spring
Downstream pressure is read along the vertical line on the left hand side of the chart. Grey 0.35/1.7 bar g D, Q
Example: Green 1.4/4.0 bar g D, Q
Orange 3.5/8.6 bar g D, Q
Required, a reducing valve to pass water at the rate of 11.7 gpm reducing from
* Bellows Assembly - Stainless Steel E, F
105 to 60 psi. From the downstream pressure of 60 psi on the left hand side of
* Spring Housing Hex Bolts (set of 4) G
the chart extend out horizontally until the line meets the curved 105 upstream
* Piston and Seat Assembly
line. At the point read vertically downwards where it will be seen that a 1/2" valve
F, R, L, M V, U, T, S
(with a 50-125 psi spring) will be required.
* Gasket Set F, M, S
* Screen T
How to order
* Common to all sizes

1-1/2" Spirax Sarco LRV2 Pressure Reducing Valve with Bronze body and fitted How to order
with orange spring (50 to 125 psi). Always order spares by using the description
given in the column headed Available Spare and
stating the size, type and pressure range of the
Installation reducing valve.
Example: Pressure Adjustment Spring, pressure
The valve should be installed in a horizontal pipeline with the direction of flow range 50-125 psi (orange) for 1/2" Spirax Sarco
as indicated by the arrow on the valve body. Full installation and maintenance Type LRV2S Reducing Valve.
instructions are supplied with the product. (IM-P001-08)
TIS 3.103 US 03.10
1: 37
Regulators
Direct Operated

Pressure
BRV2S
Model BRV2S (Stainless Steel Bellows)
Sizes 1/2" , 3/4", 1" 16
18
Connections NPT
2
Construction Ductile Iron
18
The BRV2 is a direct acting pressure reducing valve suitable
3
for steam or gases, such as compressed air.
4
1 20
No. Part Material Material Spec.
1 Spring Housing Aluminum Epoxy Coated LM 24
1
2 Adjustment Hand Wheel Mineral Reinforced Nylon 19
3 Top Spring Plate Cast Iron DIN 1691 GG 20
4 Pressure Adjustment Silicone Chrome BS 2803 685 A55 6
Spring Spring Steel Range 2
5 Bellows Assembly Option: Stainless Steel 316Ti/316L 8
5
Phosphor Bronze/Brass BS 2872 C2122 9
6 Bellows Assembly Gasket Stainless Steel Reinforced
Exfoliated Graphite 17
7 Spring Housing Bolts Steel–Zinc plated BS 3692 Gr 8.8 10
M8 x 25 mm
8 Body - Screwed & Flanged SG Iron DIN 1693 GGG40.3 12
9 Guide Bush Graphite Filled PTFE 11
10 Pushrod Stainless Steel ASTM A276 Gr 316L
11 Valve Seat Stainless Steel BS 970 431 S29 13
12 Valve Seat Gasket Stainless Steel BS 1449 316 S11
14
13 Valve Stainless Steel AISI 420
14 Valve Return Spring Stainless Steel BS 20056 316 S42 15
15 Strainer Screen Stainless Steel BS 1449 316 SH
16 Spring Range Polypropylene

17
Identification Disc
Bulkhead Plate Stainless Steel 316L
Typical
18 Tamperproof Pin Mild Steel - Copper Plated Applications
19 Blanking Plug Stainless Steel BS970 431 S29
20 Compression Fitting Brass
Small steam or
gas pressure
Limiting Operating Conditions - steam or gas reducing
Max. Upstream Pressure 275 psig (19 barg)
applications.
Max. Downstream Pressure 125 psig (8.0 barg)
Max. Operating Temperature 410˚F (210˚C)
Max. Cold Hydraulic Test 550 psig (38 barg)
Max. Recommended Turndown Ratio 10:1 psig at Maximum Flow
Shutoff ANSI Class IV
Pressure/temperature limits
Pressure bar g
410
Temperature ˚F
Temperature ˚C
302
212
122 Dimensions
Weight
32 Size A C D E
029 58 87 116 145 174 203 232 275

Withdrawal
Pressure psig Distance
The product must not be used in this region 1/2" 3.3 2.2 5.0 1.0 3.4 lb
DN15 83 55 126.5 25 1.55 kg
Downstream Pressure Ranges 3/4" 3.8 2.2 5.0 1.0 3.6 lb
For the following downstream pressures, three color-coded springs are available. Where DN20 96 55 126.5 25 1.65 kg
the pressures overlap, use the lowest pressure spring to give the downstream pressure
1" 4.25 2.2 5.0 1.0 4.2 lb
required: DN25 108 55 126.5 25 1.90 kg
Grey: 2 to 25 psig Green:20 to 60 psig Orange: 50 to 125 psig
0.14 to 1.7 barg 1.4 to 4.0 barg 3.5 to 8.6 barg
1: 38
Regulators
BRV2S
Capacities – Saturated steam capacities in lb/h
Direct Operated
Spare Parts
Pressure
Full lift capacities for safety valve sizing are shown below:
1/2" (DN15) 3/4" (DN20) 1" (DN25) Q Handwheel & Pin Kit
Cvs (Kvs) 1.8 (1.5) 2.9 (2.5) 3.5 (3.0)
G Spring
Housing
150 165 180 195 245 Hex
(10) (11) (12) (13) (17) Bolts
125 (8.6)
120 (8)
120
(8)
105 (7)
105
(7) Pressure
Adjustment
90 (6) Spring
90
(6)
75 (5)
75
(5)
60 (4)
60 D
(4)
45 (3) Upstream pressure
45 psig (barg)
(3)
30 (2)
30(2)
15 (1) E
Bellows Assembly
0 F F
F
0 80 160 240 320 400 480 560 1/2" DN 15 J
Steam 0 100 200 300 400 500 600 700 3/4" DN 20 Valve Gasket Set
Capacity & Seat
lb/h 0 Assembly L
150 300 450 600 750 900 1050 1" DN 25
M
M
0 20 40 60 80 100 120 140 160 180 200 1/2" DN 15

Compressed
3/4" DN 20
Air Capacity 0 20 40 60 80 100 120 140 160 180 200 220 240
cfm Free Air
0 40 80 120 160 200 240 280 320 380 1" DN 25
How to use the chart

The curved lines labelled 30, 45, 60, etc., represent upstream pressures. Downstream
pressures are read along the vertical line on the left hand side of the chart.
Example: Spare Parts
Required, a reducing valve to pass 160 lb/h reducing from 150 to 60 psi. From the The spare parts available are shown in heavy outline.
downstream pressure of 60 on the left hand side of the chart extend out horizontally until Parts drawn in broken line are not supplied as spares.
the line meets the curved 150 psi upstream line. At this point, read vertically downward AVAILABLE SPARES
where it will be seen that 1/2" BRV2S will be required. Valve and seat assembly F,M,L,J
* Bellows Assembly (Stainless Steel) E,F
Option Phosphor Bronze/Brass
Installation and Maintenance * Spring Housing Hex bolts (set of 4) G
The valve should be installed in a horizontal pipeline with the direction of flow as * Pressure Adjustment Spring D,Q
Grey 2-25 psig • Green 20-60 psig
indicated by the arrow on the valve body. Orange 50-125 psig
When the required set pressure has been achieved, the tamper proof pin may be used to * Gasket set F,M
prevent further pressure adjustments. * Common to all sizes.
Any strainer fitted upstream of the BRV2S, and the strainer screen fitted inside the valve How to order
should be cleaned regularly so that the flow to the valve is not restricted. Full Installation Always order spares by using the description
and Maintenance Instructions are supplied with each product. (IM-P045-10) stating the size, type and pressure range of the
reducing valve.
BRV2SP/BRV2BP Example:Pressure Adjustment Spring, pressure
When external pressure sensing is used, remove the blanking plug (19) and fit the range 50-125 psig (orange) for 1/2" Spirax Sarco
1/8"/6mm O/D compressing fitting (20-supplied). The other end of the 6mm sensing pipe Type BRV2S Reducing Valve.
should be connected into the downstream pipework at least 1m downstream from the
valve. For more detail, see Installation and Maintenance Instructions. TI-3-107-US 04.14
1: 39
Regulators
Direct Operated
Pressure
Stainless Steel Direct Operated Pressure Regulator

SRV2S
The SRV2S is a com- Model SRV2S
Typical 18
pact, stainless steel, Applications 2
20
direct acting pressure Sizes 1/2" , 3/4", 1"
reducing valve for Sterilizers, auto-
steam or gases such Connections NPT claves, humidifi-
as compressed air. ers, culinary steam 3
All wetted parts are Construction Stainless Steel supplies, and 22 4

constructed other equipment
Options Flanged ANSI 150. Ductile Iron requiring reduced
in 316L stainless Body Material see BRV2 TIS 3.107
7
steel. pressure to oper-
1
ate.
No. Part Material Material Spec. 6
1 Spring Housing Aluminum LM6-Electroless Nickel Finish
2 Adjustment Hand Wheel Plastic Mineral Reinforced Nylon 10 5
3 Top Spring Plate Cast Iron DIN 1691 GG 20 Electroless Nickel Finish
Spring Spring Steel Range 2-Electroless Nickel Finish
5 Bellows Assembly Stainless Steel 316Ti/316L
6 Bellows Assembly Gasket Reinforced Exfoliated Graphite
12
7 Hexagon Bolt Stainless Steel BS 6105 A 270
11
8 Body Stainless Steel (Electropolish Finish) ASTM A 351 CF 3M
9 Guide Bush Graphite Filled PTFE 13
10 Pushrod Stainless Steel ASTM A 276 316L
11 Valve Seat Stainless Steel ASTM A 351 CF 3M 15
12 Valve Seat Gasket Stainless Steel BS 1449 316 S11 14
13 Valve Stainless Steel 316L
14 Valve Return Spring Stainless Steel BS 20056 316 S42 8
15 Strainer Screen Stainless Steel BS 1449 316 SH
16 Bottom Cap Stainless Steel ASTM A 276 316L 17 16
17 Bottom Cap Gasket PTFE
18 Spring Range Identification Plate Plastic Polypropylene
19 Bulkhead Plate Stainless Steel AISI 316L
20 Tamperproof Pin Mild Steel-Copper Plated
21 Washer Stainless Steel 316L
22 Drive Spindle Carbon Steel BS 970 230 M07-Electroless Nickel Finish
Limiting Operating Conditions Pressure/temperature limits

Body design conditions PN25 Pressure bar g
Maximum design pressure 362 psig@248°F (25barg @ 120°C) 413
Maximum design temperature 413°F@275 psig (212°C @19barg)
Temperature ˚C
Temperature ˚F
Minimum allowable temperature 32°F (0°C) 302

Maximum operating pressure 212 Steam
275 psig (19 barg) Saturation
for saturated steam service 122 Curve
Maximum operating temperature 413°F@275 psig (212°C @19barg)
32
Minimum operating temperature 32°F (0°C) 0 29 58 87 116 145 174 203 232 261 275 362
Note: For lower operating temperatures consult Spirax Sarco
Pressure psig
Maximum downstream reduced pressure 125 psig (19 barg)
Maximum differential pressure 275 psig (19 bar) The product must not be used in this region
Maximum recommended turndown ratio 10:1 at maximum flow
Designed for a maximum cold hydraulic test pressure of 551 psig (38 barg)
Note: With internals fitted, test pressure must not exceed 275 psig (19 barg)

Size
A C D E Weight

Withdrawal
Distance
For the following downstream pressures, three color-coded springs are available.
Where the pressures overlap, use the lowest pressure spring to give the down- 1/2" 3.3 2.4 5.1 1.0 3.3 lb
stream pressure required: 83 62 130 25 1.5 kg
Grey: 2 to 25 psig Green: 20 to 60 psig Orange: 50 to 125 psig 3/4" 3.8 2.4 5.1 1.0 3.5 lb
0.14 to 1.7 barg 1.4 to 4.0 barg 3.5 to 8.6 barg 96 62 130 25 1.6 kg
1" 4.3 2.4 5.1 1.0 3.8 lb
108 62 130 25 1.7 kg
1: 40
Regulators
SRV2S E
Capacities – Saturated steam capacities in lb/h
Direct Operated
Full lift capacities for safety valve sizing are shown below: D
Pressure
1/2" (DN15) 3/4" (DN20) 1" (DN25)
Cvs (Kvs) 1.8 (1.5) 2.9 (2.5) 3.5 (3.0)
150 165 180 195 245

(10) (11) (12) (13) (17)
125 (8.6)
C
120 (8)
120
(8) A
105 (7)
105
(7)
Spare Parts
90 (6)
90
(6) Handwheel Q
75 (5) & Pin Kit
75
(5)
Pressure Adjustment Spring

60 (4) G
60
(4) Spring
45 (3) Housing
Upstream pressure Hex Bolts
45 psig (barg)
(3)
30 (2)
30(2)
15 (1)
0
D
0 80 160 240 320 400 480 560 1/2" DN 15
Steam 0 100 200 300 400 500 600 700 3/4" DN 20

Capacity
lb/h 0
Bellows Assy.
150 300 450 600 750 900 1050 1" DN 25
E
Valve Seat Assembly

F F
0 20 40 60 80 100 120 140 160 180 200 1/2" DN 15
F
Compressed R
Air Capacity 0 20 40 60 80 100 120 140 160 180 200 220 240 3/4" DN 20
cfm Free Air L
0 40 80 120 160 200 240 280 320 380 1" DN 25
M M
Gasket Set
How to use the chart

The curved lines labelled 30, 45, 60, etc., represent upstream pressures.
Downstream pressures are read along the vertical line on the left hand side of
the chart.
Example: Required, a reducing valve to pass 160 lb/h reducing from 150 to
60 psi. From the downstream pressure of 60 on the left hand side of the chart
S
extend out horizontally until the line meets the curved 150 psi upstream line. At
this point, read vertically downward where it will be seen that 1/2" SRV2S will
be required
Installation and Maintenance Spare Parts

The valve should be installed in a horizontal pipeline with the direction of flow Valve and seat assembly F, R, L, M
as indicated by the arrow on the valve body. When the required set pressure * Bellows (Stainless Steel) E, F
has been achieved, the tamper proof pin may be used to prevent further pres- * Spring Housing Hex Bolts (set of 4) G
sure adjustments. Any strainer fitted upstream of the SRV2S, and the strainer * Pressure Adjustment Spring D, Q
screen fitted inside the valve should be cleaned regularly so that the flow to Grey 2/25 psig
Green 20/60 psig

the valve is not restricted. Full Installation and Maintenance Instructions are Orange 50/125 psig
supplied with each product. (IM-P186-03) * Set of all gaskets F, M, S
* Common to all sizes.
Sample Specifications Only parts listed are available as spares.
Pressure reducing valve shall be direct operated type with all 316L wetted Always state valve size when ordering
parts. Reduced pressure shall be adjustable, by hand, and a tamper proof spare parts.
device included to prevent further adjustment.
TI-3-108-US 03.14
1: 41
Regulators
Direct Operated

Pressure
BRV71 & BRV73

The BRV71 ductile iron 15
Model BRV71 & BRV73
screwed, and the BRV73
ductile iron flanged body is Sizes 1", 1-1/4", 1-1/2", 2" 13
a direct operated pressure 6
regulator for steam applica- Connections NPT/ANSI150 5
tions. Construction Ductile Iron 4
7
Options BSP, PN16, JIS10
2
No. Part Material Material Spec. 8
1 Body Assembly SG Iron DIN 1693 GGG40.3
ELNP coated
Control Spring
3 Adjustment Screw Carbon Steel BS970 230 M07 11
4 Plain Washer Stainless Steel Gr. 18/10/3-4A 1
5 Adjustment Knob Mineral filled nylon 66 10B 140
6 Spirol Pin Stainless Steel AISI420 Chrome plated
7 Spring Plate Cast Iron DIN 1691 GG20 12
8 Spring Housing Aluminium 2ELNP coated
9 Upper Gasket Semi-rigid graphite laminated
10 Lower Gasket Semi-rigid graphite laminated 17
11 Bellows Assembly Stainless Steel 316L
12 Bellows/push rod assy. Stainless Steel 316L PTFE 15% graphite fill
13 Printed Cap Polypropylene
16 25
14 Locking Pin Copper
16* Head (incorporating seal Pt No.27)Stainless Steel BS970 431S29
17 Screen Stainless Steel 316L
10
26
18 Lower Push Rod Stainless Steel BS970 431S29
19 End Cap SG iron DIN 1693 GGG40.3 ELNP coated 19
20 Screw Steel, zinc plated BS3692 Gr.8.8 24
20
21 Screw Steel, zinc plated BS3692 Gr.8.8 23
22 Washer Stainless Steel BS1449 304 515 18 22
23 Guide Bush PTFE 15% Graphite Filled
24 Return Spring Stainless Steel BS2056 316 S42
25 PTFE Washer Virgin PTFE BS6564 Type 2Gr.B
26 "O" Ring Seal EPDM E0962-90
27* Head "O" Ring Seal EDPM EO962-90
*Not Shown

Pressure barg
Body design conditions PN16 2.7 5.5 6.9 9.6 10
12.4
400 204
Maximum allowable pressure 232 psig@248°F (16barg @ 120°C)
Temperature °C
Temperature °F
365 184
Maximum allowable temperature 363°F@ 232 psig (184°C @10barg) 300 Cu r v e 150
ation
Minimum allowable temperature 14°F (-10°C) Satur
200 Steam 93
Maximum operating pressure
150 psig (10 barg) 38
for saturated steam service 100
Maximum operating temperature 363°F@150 psig (184°C @10barg)
Minimum operating temperature 32°F (0°C) 40 80 100 140 150 180
Pressure psig
Note: For lower operating temperatures consult Spirax Sarco Do not use in this region
Maximum downstream reduced pressure 130 psig (9 barg)
Maximum differential pressure 232 psig (10 bar)
Maximum recommended turndown ratio 10:1 at maximum flow Downstream Pressure Ranges
Designed for a maximum cold hydraulic test pressure of 340 psig (24 barg) For the following downstream pressures, three color-coded
Note: With internals fitted, test pressure must not exceed 252 psig (16 barg) springs are available. Where the pressures overlap, use the lowest
pressure spring to give the downstream pressure required:
Grey:2 to 25 psig Green:20 to 60 psig Orange:50 to 125 psig
0.14 to 1.7 barg 1.4 to 4.0 barg 3.5 to 8.6 barg
1: 42
Regulators
B
D BRV71 & BRV73

C
Spare Parts
Handwheel Q
Direct Operated
A & Pin Kit
E F A1
Pressure
Dimensions (nominal) in inches and millimeters L
BSP/NPT PN ANSI JIS Weight
Scr. 16 150 10 Spring
Size A A1 A1 A1 B C D E F Scr Flg Housing
Bolts
1" 5.3 6.8 6.7 6.7 3.5 8.6 6.0 1.0 3.3 10 lb 13 lb
134 174 170 170 90 220 153 25 84 4.4 kg 5.9 kg
1-1/4" 5.3 7.0 6.8 6.8 3.5 8.6 6.0 1.0 3.3 9.8 lb 16 lb
134 179 174 175 90 220 153 25 84 4.2 kg 7.65 kg
1-1/2" 5.3 7.2 7.1 7.1 3.5 8.6 6.0 1.0 3.3 11.0 lb 18 lb
134 186 183 180 90 220 153 25 84 4.95 kg 8.55 kg
2" 5.3 7.2 7.2 7.1 3.5 8.6 6.0 1.0 3.3 11.0 lb 20 lb K
134 186 186 180 90 220 153 25 84 4.75 kg 9.4 kg
Capacities – Steam & compressed air capacity chart J
Full lift capacities for safety valve sizing are shown below:
1" (DN25) 1-1/4" (DN32) 1-1/2" (DN40) 2" (DN50) H
Cvs (Kvs) 10.7 (9.3) 12.8 (11.1) 18.1 (15.7) 18.7 (16.2) F
Upstream pressure psig (barg) 150 (10) G

130 9
120
135 (9) 8
110
Gasket Set
120 (8)
100 7
105
90
Downstream pressure barg
(7)
Downstream pressure psig
6
80
90(6)
70 5
75(5)
E
60 4
D
50
60 (4)
3
40
45(3)
30 2 C
30(2)
20
1
10
0 0
0 200 400 600 800 1000 1"-DN 25 B
0 200 400 600 800 1000 1200 1-1/4"-DN32
Steam A
Capacity 0 400 800 1200 1600 2000 1-1/2"-DN40
lb/h
0 400 800 1200 1600 2000 2400 2800 2"-DN50
Spare Parts
The spare parts available are shown in heavy
0 40 80 120 160 200 240 280 340 380 1"-DN 25 outline.
Parts drawn in broken line are not supplied as
Compressed 0 40 80 120 160 200 240 280 340 380 420 1-1/4"-DN32
spares.
Air Capacity
cfm Free Air 0 40 160 240 340 420 500 580 660 1-1/2"-DN40 AVAILABLE SPARE
0 80 160 240 340 420 500 580 660 760 840 920 2"-DN50 * Pressure Adjustment Spring K,Q
Grey 2-25 psig • Green 20-60 psig
Orange 50-125 psig
How to use the chart * Bellows Assembly (Stainless Steel) J
The curved lines labelled 30, 45, 60, etc., represent upstream pressures. Downstream Bellows pushrod assembly,
(Sub Assembly, Head, "O" rings,
pressures are read along the vertical line on the left hand side of the chart. Lower push rod and balancing bellows) E,C,H
Example: * Bottom cap B
Required, a reducing valve to pass 400 lb/h reducing from 105 to 60 psi. From the * Strainer screen G
downstream pressure of 60 psi on the left hand side of the chart extend out horizon- * Return spring and gasket set F
tally until the line meets the curved 105 psi upstream line. At this point, read vertically * Hex. Head Screws - Spring housing (set of 4) L
- Bottom cap (set of 4) A
downward where it will be seen that a 1" BRV71/73 will be required. * Return spring D
* Common to all sizes.

Installation and Maintenance How to order
The valve should be installed in a horizontal pipeline with the direction of flow as indi- Always order spares by using the description
cated by the arrow on the valve body. Full Installation and Maintenance Instructions stating the size, type and pressure range of the
are supplied with this product. (IM-P210-04) reducing valve.
How to order Example:Pressure Adjustment Spring, pressure
range
Example: 1" Spirax Sarco BRV71 pressure reducing valve with ductile iron body, stain- 50-130 psig (orange) for 1" Spirax Sarco BRV71
less steel bellows and fitted with Orange spring (50-130 psig) Reducing Valve.
TI-3-109-US 12.13
1: 43
Regulators
Direct Operated

Pressure
SRV461/463
Types SRV461/463
Model SRV461 SRV463

T ypical A pplications
Direct Acting Pressure Clean steam, gas, and liquid supplies to bioreactors,
Reducing Valve with centrifuges, freeze dryers (lyophilizers), steril-
Sizes 1
/2", 3/4"*, 1", 1-1/4", 1-1/2", 2" izers, autoclaves, process tanks, production suites,
non-rising adjustment
humidifiers, and culinary equipment.
screw, O-ring soft seal
Plug Connections NPT ANSI 150
on valve plug for tight
ANSI Class IV shut-
S ample S pecification
Construction 3
16 Ti Stainless Steel, EPDM Diaphragm, TFE O-ring Seal Stainless steel direct acting pressure reducing
off, and 316 Ti stain- valves shall be diaphragm actuated with all 316Ti
less steel construction Options BSP Connections DIN PN16 or BS4504 flanges
grade body and a soft O-ring seal for ANSI Class
for wetted parts. IV shutoff. Pressure setting on valves shall be
SRV461S and SRV463S for Hydrocarbon Service - adjustable while in service with maximum capaci-
C
onsult Factory ties rated for droop not to exceed 20%. Valve body
N
on-Standard Pressure Ranges shall be of packless design. Spirax Sarco SRV461
(screwed) SRV463 (flanged).
* flanged only
C onstruction M aterials 3
No. Part Material Werkstoff No. AISI Equivalent*

1 Body Stainless Steel 1.4571 316 Ti 6
5
2 Spring Housing Stainless Steel 1.4404 316L 4
3 Cap Stainless Steel 1.4571 316 Ti 1
4 Valve Seat Stainless Steel 1.4571 316 Ti
5 Valve Plug Stainless Steel 1.4571 316 Ti
6 O-Ring Seal TFE
7 Diaphragm EPDM 9
8 Piston Stainless Steel 1.4571 316 Ti

9 O-Ring EPDM
10 Top Spring Plate Stainless Steel 1.4571 316 Ti
7
11 Spring Stainless Steel 1.4310 301
8
12 Adjustment Screw Stainless Steel 1.4571 316 Ti
* not direct equivalents, nearest AISI specification is given. 10
2
Max. Operating Pressure (PMO) 174 psig (12 barg) 11

Max. Operating Temperature Steam service: 374˚F (190˚C)
Liquid and gas service: 266˚F (130˚C) at all operating pressures
P ressure S hell D esign C onditions 12
PMA 220 psig/0-122˚F 15 barg/0-50˚C
P ressure R anges
187 psig/302˚F 13 barg/150˚C 4 – 16 psi 0.3 – 1.1 bar
174 psig/374˚F 12 barg/190˚C 12 – 36 psi 0.8 – 2.5 bar For Steam:
30 – 75 psi 2.0 – 5.0 bar Establish whether the flow is critical
TMA Where:
Max. allowable temperature 374˚F/0-174 psig 190˚C/0-12 barg or non-critical, and
calculate the required Cv using one of P1 = Inlet Pressure psia
the following formula: P2 = Outlet Pressure psia
C apacities S izing N otes
For Liquids W = Capacity lb/hr
Capacities can be calculated from 1) Maximum capacities can be obtained only Cv = GPM Sp. Gr FL = Pressure Recovery Factor
the fully open capacity indices. at the upper end of each pressure range. (.9 on globe pattern valves for
√Pressure Drop, psi
Size Cv Kv Therefore, to ensure quoted capacities always flow to open)
Where Sp. Gr. Water = 1
select lowest pressure range option compat- (.85 on globe pattern valves for
1/2" DN15 4.7 4 ible with required downstream pressure. GPM = Gallons per minute
flow to close)
3/4" DN20 5.9 5 2) Because of valve droop characteristics, it is
1" DN25 7.0 6 recommended that only 80% of the "fully For Steam (Saturated)
open capacity indices" be used for sizing. a.Critical Flow b.Noncritical Flow
1-1/4" DN32 14.0 12
3) Required Cv’s can be calculated from the follow- When ∆P is greater than When ∆P is less than
1-1/2" DN40 18.7 16
ing formulae: FL (P1/2) FL2 (P1/2)
2
2" DN50 21.1 18 Cv = W Cv = W
1.83 FLP1 2.1√∆P (P1 + P2)
1: 44
Regulators
SRV461/463
Weight lb/kg
Dimensions setting ranges screwed flanged
Direct Operated
psi bar 1/2"-1" 1-1/4"-2" 1/2"-1" 1-1/4"-2"
Size A B C D D E E
Pressure
4-16 0.3-1.1 13.5 6.1 15.4 7 17.4 7.9 24.2 11.0
4-16 12-36
4-16
12-36
12-36 0.8-2.5 6.5 3.1 8.8 4.0 10.8 4.9 13.2 6.0
30-75 30-75 30-75 2.0-5.0 6.5 3.1 8.8 4.0 10.8 4.9 13.2 6.0
1/2" 3.4 5.1 3.0 11.8 9.3 7.9 5.4
85 130 76 300 235 200 138
3/4" – 5.9 3.0 11.8 9.3 7.9 5.4 S pare P arts
– 150 76 300 235 200 138
1" 3.4 6.3 3.0 11.8 9.3 7.9 5.4 Valves with pressure ranges Valves with pressure range
12-36 psi and 30-75 psi 4-16 psi
85 160 76 300 235 200 138
1-1/4" 5.1 7.1 3.5 11.8 9.3 7.9 5.4
130 180 90 300 235 200 138 Soft O-ring Soft
O-ring
1-1/2" 5.7 7.9 3.5 11.8 9.3 7.9 5.4 Seal Seal Seal Seal
A
145 200 90 300 235 200 138 H H
I I
2" 7.3 9.1 3.5 11.8 9.3 7.9 5.4
185 230 90 300 235 200 138
B
A
B
C
C
F
E
J
D
G
E
D
Repair Kit – SRV461/463 1/2"-1" DN 15-25 A, B, C, D, E, F, G

See Installation & Maintenance Instructions IMI 3.110 supplied with each valve. Repair Kit – SRV461S/463S 1/2"-1" DN 15-25 A, B, C, D, E, F, G, H, I
Repair Kit – SRV461/463 1-1/4"-2" DN 32-50 A, B, C, D, E, F, G, J
M aintenance
Repair Kit – SRV461S/463S 1-1/4"-2" DN 32-50 A, B, C, D, E, F, G, H, I, J
This product can be maintained without disturbing the piping connections.

Complete isolation of the valve from supply is required before any servic- Item J—Sizes 1-1/4" and larger only
ing is performed. Standard spare parts are those shown numbered in the diagram. Additional
The valve should be disassembled periodically for inspection and cleaning spares may be available upon request. Always order spares by using the
of the valve head and seat. description in the first column, and by stating size, type, pressure range and
Worn or damaged parts should be replaced . Please refer to Spare Parts valve seal type for the reducing valve.
list for replacement parts. Complete installation and maintenance
instructions are given in IMI 3.110 which accompanies the product. TI-3-110-US 10.10
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
1: 45
Regulators
Pilot Operated
Pressure
Pilot Operated Pressure Regulator

½" to 4" 25P
The 25P is a self-actuated pilot- Typical Applications
operated pressure regulator. Model 25P
Downstream pressure is fed The 25P is a reliable, accurate regula-
back through an external sens- Sizes ½" to 2" 2½", 3", 4" ½" to 2" 2", 2½", 3", 4" tor to reduce steam from a high supply
ing line to the pressure pilot, pressure to the most efficient operat-
which adjusts the opening of the Connections NPT ANSI 125 flgd. NPT ANSI 300 flgd. ing pressure of the equipment, and to
main valve so as to maintain the protect the equipment from danger-
set pressure. The main valve can Construction Cast Iron Cast Steel ously high pressures.
close tight for ANSI/FCI 70-2
Class IV shut off when steam is Options ANSI 250 flgd. ANSI 150 flgd. Capacities
not required. (excludes 2") For selection and sizing data,
see TIS 3.030.
1/2" to 2" A
Cast Iron
125
450 232
1/4"
400 204 NPT
Sensing
Line
rve
Temperature ˚F
Temperature ˚C
cu 149 Connection
300 ion
at
tur
sa
am C
Downstream
NPT+ ANSI 250
Ste
200 93
ANSI 125 Pressure
Ranges
100 38 E
For the following downstream
pressures, three color-coded
15 1 pilot valve springs are
0 50 100 150 200 250 300 available:
(7) (14) (20)
Pressure psig (barg) Yellow: 3 to 30 psi
Blue: 20 to 100 psi D
The product should not be used in shaded area.
Red: 80 to 250 psi
Cast Steel 140

600 315 B
500 260
450
Temperature ˚C
400 204 Dimensions (nominal) in inches and millimeters

NPT+ ANSI 300
e ANSI 125 ANSI 250

curv ANSI 150 ANSI 300 Weight
149
Temperature ˚F
300 on
ati Size A A1 A1 B C D E Cast Iron Cast Steel
tur
sa
am
Ste ½", ¾" 5.5 – – 7.6 12.2 6.2 18.4 32 lb 35 lb
200 93 140 – – 194 310 157 467 14.5 kg 15.9 kg
ANSI 150
1" 6.0 – – 8.6 12.1 6.75 18.9 39 lb 43 lb
100 38 152 – – 219 308 171 479 17.7 kg 19.5 kg
1¼", 1½" 7.25 – – 8.6 12.7 7.1 19.75 44 lb 48 lb
15 1 184 – – 219 322 179 502 20 kg 21.8 kg
0 50 100 150 200 250 300 350 2" 8.5 – 9.0 10.6 13.3 8.2 21.5 69 lb 75 lb
(7) (14) (20) 216 – 228 270 338 208 546 31.3 kg 34 kg
Pressure psig (barg) 285
2½" – 10.9 11.5 13.6 14.0 13.9 27.9 157 lb 171 lb
The product should not be used in shaded area. _ 276 292 346 356 354 710 71.2 kg 77.6 kg
For operation in this region, stainless steel transmis- 3" – 11.75 12.5 13.6 13.9 14.4 28.4 188 lb 205 lb
sion tubing need be fitted. – 298 318 346 354 367 721 85.3 kg 93 kg
4" – 13.9 14.5 15.6 15.25 16.1 31.4 284 lb 309 lb
Note: Maximum temperature for Stainless Steel tub- – 352 368 397 387 410 797 129 kg 140 kg
ing is 600°F
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. TI-3-015-US 4.12
In the interests of development and improvement of the product, we reserve the right to change the specification.
1: 46
Regulators
½" to 4" 25P
43
The pressure regulator shall be of the
44
Pilot Operated
pilot-actuated diaphragm operated type.
Pressure
The main valve shall be single-seated with
48
hardened stainless steel trim; the regula-
tor body shall be cast iron (cast steel). The 45
for pilot, see
pilot shall be bolted directly to the regula- 46 ½" to 2"
tor body. The regulator shall be capable
of dead-end shut-off. 62 48
50
49 60 3
A1 47
2
9 13
51 8 7
61 3 10
60 12 1
2 11 4
11 5
13 14
7
C 1 25
25 4
5
6 28
16
F 25 17
28 18
27
15
D 19
19
15
21 21
22 23 22
24
20 20
B
26
2"* to 4" 2"* to 4" *ANSI 300 ONLY
½" to 2"
No. Part Material No. Part Material
1 Valve Body Cast Iron ASTM A 126 CL B 26 Plug (Cast Iron) Brass
Cast Steel ASTM A216 Gr WCB (Cast Steel) Steel
2 Cover Cast Iron ASTM A 126 CL B 27 Connector Stud Stainless Steel
Cast Steel ASTM A216 Gr WCB 28 Body Gasket ½" - 2" Copper Clad
3 Cover Bolts Steel ASTM A449 2"* - 4" Graphite
4 Main Valve Head Stainless Steel 43 Adjustment Screw Stainless Steel
44 Jam Nut Brass
45 Pilot Valve Spring Steel
5 Main Valve Seat Stainless Steel 46 Upper Diaphragm Case Cast Iron ASTM A 126 CL B
Cast Steel ASTM A216 Gr WCB
6 Main Valve Seat Gasket Copper 47 Lower Diaphragm Case Cast Iron ASTM A 126 CL B
7 Valve Return Spring Stainless Steel Cast Steel ASTM A216 Gr WCB
8 Valve Stem Stainless Steel 48 Spring Plate Steel
9 Strainer Screen Stainless Steel 49 Diaphragm Stainless Steel
10 Valve Stem Sleeve Stainless Steel 50 Diaphragm Plate Brass
11 Spring Guide Cast Iron ½"-2" 51 Pilot Head Spring Stainless Steel
CRS 2"* - 4" 60 Pilot Gasket Graphite
12 Nut Steel 61 Pilot Mounting Screws Steel
13 Cover Gasket Graphite 62 Diaphragm Case Screws Steel ASTM A449
14 Pressure Equalizer Pipe Stainless Steel
15 Upper Diaphragm Case Cast Iron ASTM A 126 CL B
16 Stem Bushing Stainless Steel
Installation
(2½" - 4" Cast Steel only) The regulator should be installed in a horizontal line with suitable
17 Diaphragm Plate Stem Stainless Steel bypass and isolating valves. A steam trap should be installed
18 Diaphragm Stem Guide Stainless Steel upstream to prevent condensate from reaching the regulator. The
19 Nut Brass ½" - 2" trap and regulator should both be protected with a strainer. The
Steel 2"* - 4" pressure sensing line should be located in a straight section of
20 Lower Diaphragm Case Cast Iron ASTM A 126 CL B
the downstream piping at least 10 pipe diameters from the nearest

21 Diaphragm Plate Brass ½" - 2"
fitting. Complete installation instructions are given in IM-3-000-US.
C.I. 2"* - 4"
22 Main Diaphragm (2 ply) Stainless Steel Maintenance
23 Bushing CRS
Complete installation and maintenance instructions are given in
24 Tube & Orifice Stainless Steel
IM-3-000-US, a copy of which is supplied with each regulator.
25 Tubing Assembly Copper
Brass
Available spare parts are shown on TI-1-1120-US & TI-3-0271-US.
(optional for cast steel) Stainless Steel
TI-3-015-US 4.12
1: 47
Regulators
Pilot Operated

Pressure
6" 25P
The 25P is a self-actuated pilot- Typical Applications

operated pressure regulator. Model 25P The 25P is a reliable, accurate regulator to reduce steam from a
high supply pressure to the most efficient operating pressure of
Downstream pressure is fed
Sizes 6" the equipment, and to protect the equipment from dangerously
back through an external sens- high pressures.
ing line to the pressure pilot,
which adjusts the opening of the Connections ANSI 125, 250 ANSI 150,300
main valve so as to maintain the
Capacities
For selection and sizing data, see TI-3-030-US
set pressure. The valve meets Construction Cast Iron Cast Steel
Class IV shut-off specifications
but is not suitable for dead-end Options Reduce Orifice Designated by
service. The pressure regulator shall be of the pilot-actuated dia-
"S" phragm operated type. The main valve shall be single-seated
with hardened stainless steel trim; the regulator body shall be
cast iron. The pilot shall be externally mounted to the regula-
Limiting Operating Conditions tor body.
Cast Iron 232
450
400 204
¼" NPT
rve sensing line
cu
300 ion 149
Temperature ˚F
Temperature ˚C
at connections
tur
sa A1
ANSI 250
am
Ste
200 93
ANSI 125
100 38
15 1
50 100 150 200 250 300
(7) (14) (20)
Pressure psig (barg) C
Cast Steel
600 315
500 260
450 E
Temperature ˚C
400 204
ANSI 300
rve
cu
149
Temperature ˚F
300 ation
tur
sa
m
Stea
200 93 D
ANSI 150
100 38
15 1
0 50 100 150 200 250 300 350
(7) (14) (20)
Pressure psig (barg)
The product should not be used in shaded area. B
Note: Maximum temperature for Stainless Steel tubing is 600˚F
Downstream Pressure Ranges ANSI 125/150 ANSI 250/300
For the following downstream pressures, Cv Values Size A1 A1 B C D E Weight
three color-coded pilot valve springs are
available: Size 6" 6" "S" 6" 18.1 19.0 19.75 11.75 16.7 28.6 560 lb
Yellow: 3 to 30 psi Cv value 260 185 460 483 502 302 424 725 254 kg
Blue: 20 to 100 psi
Red: 80 to 250 psi
1: 48
Regulators
6" 25P
Pilot Operated
43 3
Pressure
44 2
48 10
45 1
46
48 8
54
50
47
49
51 4
60 5
15
11
16
13
14
17
12
15
1 Valve Body Cast Iron ASTM A 126 CL B 47 Lower Diaphragm Case Cast Iron ASTM A 126 CL B
Cast Steel ASTM A 216 WC B Cast Steel ASTM A 216 WC B
2 Cover Cast Iron ASTM A 126 CL B 48 Spring Plate Steel ASTM A569
Cast Steel ASTM A 216 WC B 49 Diaphragm Stainless Steel ASTM A240
3 Cover Bolts Steel AISI 1038 50 Diaphragm Plate Brass ASTM B36
4 Main Valve Head Stainless Steel ASTM A 743 CA 40 51 Head & Seat Assembly Stainless Steel AISI 440
5 Main Valve Seat Stainless Steel ASTM A 743 CA 40 Stainless Steel AISI 440F
7 Valve Return Spring Stainless Steel AISI 302 54 Diaphragm Case Screws Steel 5/16" - 18 x 1" ASTM A449
8 Valve Stem Stainless Steel AISI 304 60 Pilot Gasket Graphite
10 Cover Gasket Graphite BS 2815 A
11 Stem Bushing Brass ASTM B16 Installation
12 Lower Diaphragm Case Cast Iron ASTM A 126 CL B The regulator should be installed in a horizontal line with suitable
Cast Steel ASTM A 216 WC B bypass and isolating valves. A steam trap should be installed upstream
to prevent condensate from reaching the regulator. The trap and
13 Diaphragm Plate Stainless Steel ASTM A 743 CA 40

14 Main Diaphragm (2 ply) Stainless Steel AISI 301 regulator should both be protected with a strainer separator set. The
15 Tube & Orifice Brass ASTM B16
pressure sensing line should be located in a straight section of the
downstream piping at least 10 pipe diameters from the nearest fitting.
16 Tubing Assembly Copper ASTM B280 (122)
Complete installation instructions are given in IM-3-000-US.
17 Diaphragm Gasket (2) Graphite BS 2815 A
43 Adjustment Screw Stainless Steel AISI 304
44 Jam Nut Brass ASTM B16 Maintenance
45 Pilot Valve Spring Steel AISI 1060 Complete maintenance instructions are given in IM-3-000-US and
46 Upper Diaphragm Case Cast Iron ASTM A 126 CL B ADVP 3029, a copy of which is supplied with each regulator. Available
Cast Steel ASTM A 216 WC B
spare parts are shown on TI-1-1121-US and TI-3-0271-US.
TI-3-016-US 04.12
1: 49
Regulators
Pilot Operated
Pressure Regulator with Air Loaded Pilot

Pressure
1/2" to 4" 25PA

25PA 1/2" to 2"
The Pressure
Pilot is loaded by Model 25PA
an external com-
A
pressed air supply
rather than by a Sizes 1/2" to 2" 2-1/2", 3", 4" 1/2" to 2" 2", 2-1/2", 3", 4"
spring. The down-
stream pressure Connections NPT ANSI 125 flgd. NPT ANSI 300 flgd.
C
can be set remotely
by adjusting the Construction Cast Iron Cast Steel Body

loading air pres-
Options ANSI 250 flgd. ANSI 150 flgd
sure.
(excludes 2") E
Cast Iron
125
450 232 D
400 204
rve
Temperature ˚F
Temperature ˚C
cu 149
300 on
r ati
s atu
a m
B
NPT+ ANSI 250
Ste
200 93
ANSI 125

Air Pilots
100 38 PA direct air load maximum 120 psig air

15 1 For proper selection, see TI-3-030-US
0 50 100 150 200 250 300 PA 3 to 100 psig (approximate ratio 1:1), see table
(7) (14) (20)
Pressure psig (barg) Capacities
The product should not be used in shaded area. For selection and sizing data, see TI-3-030-US
Dimensions (nominal) in inches*

Cast Steel 140 Ansi 125 Ansi 250
600 315 Ansi 300 Weight
Size A A1 A1 B C C1 D E E1 Cast Iron Cast Steel
500 260 1/2", 3/4"
5.5 – – 7.6 10.1 8.0 6.2 16.3 14.2 32 35
450
1" 6.0 – – 8.6 10.1 8.0 6.75 16.9 14.8 39 43
Temperature ˚C
400 204
NPT+ ANSI 300
1-1/4", 1-1/2"
7.25
– – 8.6 10.1 8.0 7.1 17.7 15.6 44 48
rve
cu
149
Temperature ˚F
300 ti on 2" 8.5 – 9.0 10.6 11.3 9.2 8.2 19.5 17.4 69 75
tura
sa
am
Ste 2-1/2" – 10.9 11.5 13.6 11.9 9.9 13.9 25.8 23.8 157 171
200 93

ANSI 150
3" – 11.75 12.5 13.6 11.9 9.8 14.4 26.3 24.3 188 205
100 38 4" – 13.9 14.5 15.6 13.2 11.1 16.1 29.3 27.3 284 309
15 1 * All pilots are interchangeable. Drawings are for dimensional purposes only.
0 100 150 200 250
50 300 350
(7) (14) (20)
Pressure psig (barg) 285
For operation in this region, stainless steel transmis-
sion tubing need be fitted.
Note: Maximum temperature for Stainless Steel tub-

ing is 600°F
1: 50
Pressure Reducing Valve with Air Loaded Pilot
Regulators
1/2" to 4" 25PA
Pilot Operated
Pressure
3
2
52 3 9 13
8 7
2 10
11 12 1
24 13 11 4
7 5
1 14
25 4
5 25
6
24 25
24
28 17
27
19 18
15 15
21 19
22
21
24 20 23 22
24
20
26
½" to 2" 2"* to 4" *ANSI 300 ONLY
Construction Materials Installation

The valve should be installed in a horizontal line with suitable bypass
No. Part Material
and isolating valves. A steam trap should be installed upstream to
1 Valve Body Cast Iron ASTM A 126 CL B
prevent condensate from reaching the valve. The trap and regulator
should both be protected with a strainer. The pressure sensing line
2 Cover Cast Iron ASTM A 126 CL B
should be located either in the downstream piping, or in the steam
space. Complete installation instructions are given in IM-3-000-US.
3 Cover Bolts Steel ASTM A449
4 Main Valve Head Stainless Steel
5 Main Valve Seat Stainless Steel

6 Main Valve Seat Gasket Copper
7 Valve Return Spring Stainless Steel Air Loading Pilot PA Requires Air Loading
8 Valve Stem Stainless Steel
9 Strainer Screen Stainless Steel
as indicated in the following table
10 Valve Stem Sleeve Stainless Steel
11 Spring Guide Cast Iron 1/2"-2" Desired Outlet Steam
CRS 2"* - 4" 5 10 25 50 75 100
12 Nut Steel
Pressure P2 psig
13 Cover Gasket Graphite
14 Pressure Equalizer Pipe Stainless Steel Inlet Pressure 10 psig to 100 psig
15 Upper Diaphragm Case Cast Iron ASTM A 126 CL B P1 psig
(2-1/2" - 4" Cast Steel only) Approximate 11 16 31 56 80 102
17 Diaphragm Plate Stem Stainless Steel Air Set Pressure to to to to to to
18 Diaphragm Stem Guide Stainless Steel psig 13.5 16.8 33.5 58 81 103
19 Nut Brass 1/2" - 2"
Steel 2"* - 4"
Cast Steel ASTM A216 Gr WCB Maintenance
21 Diaphragm Plate Brass 1/2" - 2" Complete installation and maintenance instructions are given in
C.I. 2"* - 4" IM-3-000-US, a copy of which is supplied with each valve. Available
22 Main Diaphragm (2 ply) Stainless Steel
23 Bushing CRS
Brass
26 Plug (Cast Iron) Brass
(Cast Steel) Steel
27 Connector Stud Stainless Steel
28 Body Gasket 1/2" - 2" Copper Clad
2"* - 4" Graphite
TI-3-019-US 04.12
1: 51
Regulators
Pilot Operated
Pilot Operated Pressure Regulator w/ Electric Override

Pressure
1/2" to 4" 25PE

The 25PE has all of Typical Applications
Model 25PE
the features of the
25P, with the addition Sizes Steam pressure reducing applications where
½" to 2" 2½", 3", 4" ½" to 2" 2", 2½", 3", 4"
of an electric pilot. An the PRV must also respond to an electrical
electrical signal can Connections NPT ANSI 125 flgd. NPT ANSI 300 flgd. program timer, safety or limit switch, or remote
override the pressure manual switch.
pilot to provide a Construction Cast Iron Cast Steel
remote shut-off Sample Specification
capability. Options ANSI 250 flgd. ANSI 150 flgd.
(excludes 2") The pressure regulator shall be of the pilot-
*Note: For pressures Electric Pilot Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz actuated diaphragm operated type. The main
below 15 psig, Specifications Inrush: 45 VA Normally closed
valve shall be single-seated with hardened
the E pilot is not 200 psig Max. operating pressure
stainless steel trim; the regulator body shall be
recommended for Electric Pilot For regulators 2½" and larger at pressures below 125
use with valves 2½" Options psig, use the following electric pilot: cast iron (cast steel). The pilot shall be bolted
and larger. Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz directly to the regulator body. The main valve
I nrush: 45 VA Normally closed shall be capable of dead-end shut-off. The
140 psig Max. operating pressure
(for faster response time) 230 Volt Coil electric pilot shall have a NEMA 4 & 7 (C & D)
enclosure with 115v (230v) 60 Hz coil.
Max. Operating NPT: 200 psig (14 barg) @ 392˚F (200˚C) ¼" NPT Sensing
Pressure(PMO) ANSI 125: 125 psig (8 barg) @ 392˚F (200˚C) Line Connection A A1
ANSI 250: 200 psig (14 barg) @ 392˚F (200˚C)
ANSI 150: 185 psig (12 barg) @ 392˚F (200˚C)
ANSI 300: 200 psig (14 barg) @ 392˚F (200˚C)
Max. Operating 392˚F (200˚C)
Temperature
C1
Downstream Pressure Ranges C1
For the following downstream pressures, three color-

coded pilot valve springs are available: E1
Yellow: 3 to 30 psi Blue: 20 to 100 psi Red: 80 to 250 psi E1

D
PMA Cast Iron: 250 psig/0-450˚F 17 barg/0-232˚C D
Max. allowable
pressure Cast Steel: 300 psig/0-600˚F 21 barg/0-316˚C
TMA Cast Iron: 450˚F/0-250 psig 232˚C/0-17 barg 2"*

Max. allowable ½" to 2" B B to 4"
temperature Cast Steel: 600˚F/0-300 psig 316˚C/0-21 barg
Capacities Ansi 125 Ansi 250
For selection & sizing data, see TI-3-030-US. Ansi 300 Weight
Size A A1 A1 B C1 D E1 Cast Iron CastSteel
Installation ½", ¾" 5.5 – – 7.6 14.1 6.2 20.6 36 lb 39 lb
The regulator should be installed in a horizontal line with suitable 140 – – 194 367 157 524 16.3 kg 17.7 kg
bypass and isolating valves. A steam trap should be installed 1" 6.0 – – 8.6 14.4 6.75 21.1 43 lb 47 lb
upstream to prevent condensate from reaching the regulator. 152 – – 219 365 171 537 19.5 kg 21.3 kg
The trap and regulator should both be protected with a strainer. 1¼", 1½" 7.25 – – 8.6 14.9 7.1 22.0 48 lb 52 lb
The pressure sensing line should be located in a straight sec- 184 – – 219 379 179 559 21.8 23.6 kg
tion of the downstream piping at least 10 pipe diameters from 2" 8.5 – 9.0 10.6 15.6 8.2 23.75 73 lb 80 lb
the nearest fitting. Complete installation instructions are given 216 – 228 270 395 208 603 33.1 kg 36.3 kg
in IM-3-000-US. 2½" – 10.9 11.5 13.6 16.25 13.9 30.2 160 lb 175 lb
_ 276 292 346 413 354 767 72.6 kg 79.4 kg
Maintenance 3" – 11.75 12.5 13.6 16.2 14.4 30.6 191 lb 208 lb
Complete installation and maintenance instructions are given – 298 318 346 411 367 778 86.6 kg 94.4 kg
in IM-3-000-US, a copy of which is supplied with each 4" – 13.9 14.5 15.6 17.5 16.1 33.6 287 lb 313 lb
regulator. Available spare parts are shown on TI-3-0271-US and – 352 368 397 445 410 854 130 kg 142 kg
TI-1-1120-US.
1: 52
Regulators
1/2" to 4" 25PE
43
44
Pilot Operated
3
Pressure
48 60
2
45
9 13
46 8 7
10
12 1
62 48 11 4
50 5
49
47 14
57
58 25
51 3 53
61 52
60 51
2 28 16
54
11 52
13 59
55 17
7
1 40
25 4 18
5 58
6 15
19
25
21
28 23 22
27
19 PE Pilot 24
20
15
21 ½" to 4"
22 26
20
2"* to 4"
25P ½" to 2"
Construction Materials *ANSI 300 ONLY

1 Valve Body Cast Iron ASTM A 126 CL B 24 Tube & Orifice Stainless Steel
Cast Steel ASTM A216 Gr WCB 25 Tubing Assembly Copper
2 Cover Cast Iron ASTM A 126 CL B Brass
Cast Steel ASTM A216 Gr WCB 26 Plug (Cast Iron) Brass
3 Cover Bolts Steel ASTM A449 (Cast Steel) Steel
4 Main Valve Head Stainless Steel 27 Connector Stud Stainless Steel
5 Main Valve Seat Stainless Steel 28 Body Gasket ½" - 2" Copper Clad
6 Main Valve Seat Gasket Copper 2"* - 4" Graphite
7 Valve Return Spring Stainless Steel 40 Electric Pilot Adapter Cast Iron ASTM A 126 CL B
8 Valve Stem Stainless Steel Bronze ASTM B62
9 Strainer Screen Stainless Steel 43 Adjustment Screw Stainless Steel
10 Valve Stem Sleeve Stainless Steel 44 Jam Nut Brass
11 Spring Guide Cast Iron ½"-2" 45 Pilot Valve Spring Steel
CRS 2"* - 4" 46 Upper Diaphragm Case Cast Iron
12 Nut Steel Cast Steel
13 Cover Gasket Graphite 47 Lower Diaphragm Case Cast Iron
14 Pressure Equalizer Pipe Stainless Steel Cast Steel
15 Upper Diaphragm Case Cast Iron ASTM A 126 CL B 48 Spring Plate Steel ASTM A569
Cast Steel ASTM A216 Gr WCB 49 Diaphragm Stainless Steel
16 Stem Bushing Stainless Steel 50 Diaphragm Plate Brass
(2½" - 4" Cast Steel only) 51 Pilot Head Spring Stainless Steel
17 Diaphragm Plate Stem Stainless Steel AISI 304 52 Spring Retainer Cup Stainless Steel
18 Diaphragm Stem Guide Stainless Steel AISI 303 53 Retaining Ring Brass
19 Nut Brass ½" - 2" 54 Pilot Seat Stainless Steel
Steel 2"* - 4" 55 Pilot Head Stainless Steel
20 Lower Diaphragm Case Cast Iron ASTM A 126 CL B 56 Head Stem Stainless Steel
Cast Steel ASTM A216 Gr WCB 57 Stem Guide Stainless Steel
21 Diaphragm Plate Brass ½" - 2" 58 Stem Guide Gasket Stainless Steel
C.I. 2"* - 4" 59 Seat Gasket Stainless Steel
22 Main Diaphragm (2 ply) Stainless Steel 60 Pilot Gasket Graphite
23 Bushing CRS 61 Pilot Mounting Screws Steel ASTM A449
62 Diaphragm Case Screws Steel
TI-3-0151-US 4.12
1: 53
Regulators
Pilot Operated
Pressure

6" 25PE
The 25PE has all Model 25PE
of the features Sizes 6"
Steam pressure reducing applications where the
PRV must also respond to an electrical program
of the 25P, with Connections ANSI 125, 250 ANSI 150, 300 timer, safety or limit switch, or remote manual
the addition of an Construction Cast Iron Cast Steel switch.
electric pilot. An Options Reduced Orifice Designated by "S"
electrical signal Sample Specifications
can override the Electric Pilot Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz
The pressure regulator shall be of the pilot-actuated
Specifications Inrush: 45 VA Normally closed
pressure pilot. 200 psig Max. operating pressure
diaphragm operated type. The main valve shall be
This valve meets single-seated with hardened stainless steel trim;
Electric Pilot At pressures below 125 psig, the valve body shall be cast iron. The pilot shall be
Class IV shut-off Options use the following electric pilot: externally mounted to the regulator body. The elec-
specifications but Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz tric pilot shall have a NEMA 4 & 7 (C & D) enclosure
is not suitable for Inrush: 45 VA Normally closed with 115v (230v) 60 Hz coil.
dead-end service. 140 psig Max Operating Pressure
Capacities
For selection & sizing data, see TI-3-030-US
Limiting Operating Conditions Cast Iron Cv Values

400 204
392 200 Size 6" 6" "S"
e
cu
rv ANSI 250 Cv value 260 185
300 ion 149
Temperature ˚F
Temperature ˚C
turat
sa
am
Ste
200 93
ANSI 125
A1
100 38
¼" NPT Sensing
15 1 Line Connection
0 50 100 150 200 250 300
(7) (14) (20)
The product should not be used in shaded area. C1

For the following downstream pressures, three color-coded
pilot valve springs are available:
E1
Limiting Operating Conditions Cast Steel D

450 232
ANSI 300
400 204
392 200
rve
cu
300 on 149
Temperature ˚F
Temperature ˚C
r ati
satu
a m
Ste B
200 93
ANSI 150
100
38
Ansi 125/150 Ansi 250/300

15 1 Size A1 A1 B C1 D E1 Weight
0 50 100 150 200 250 300
(7) (14) (20) 6" 18.1 19.0 19.75 14.1 16.7 30.8 560 lb
Pressure psig (barg) 460 483 502 359 424 783 254 kg
1: 54
Regulators
6" 25PE
43
Pilot Operated
Pressure
44
48 3
45
46 2
48
54 10
50
49 1
47 8
51
60
61
29
60 4
15 5
11
16
13
14
17
15 12
10 Cover Gasket Graphite BS 2815A 61 Electric Solenoid Valve
11 Stem Bushing Brass ASTM B16
12 Lower Diaphragm Case Cast Iron ASTM A 126 CL B Installation
Cast Steel ASTM A 216 WC B The valve should be installed in a horizontal line with suitable bypass and
13 Diaphragm Plate Stainless Steel ASTM A 743 CA 40 isolating valves. A steam trap should be installed upstream to prevent
14 Main Diaphragm (2 ply) Stainless Steel ASTM A240 condensate from reaching the valve. The trap and regulator should both
15 Tube & Orifice Brass ASTM B16 be protected with a strainer separator set. The pressure sensing line
16 Tubing Assembly Copper ASTM B280 (122) should be located in a straight section of the downstream piping at least
17 Diaphragm Gasket (2) Graphite BS 2815A 10 pipe diameters from the nearest fitting. Complete installation instruc-
29 Electric Pilot Adapter Cast Iron ASTM A 126 CL B
tions are given in IM-3-000-US.
43 Adjustment Screw Stainless Steel AISI 304
44 Jam Nut Brass ASTM B6 Maintenance
45 Pilot Valve Spring Steel AISI 1060 Complete installation and maintenance instructions are given in IM-3-
46 Upper Diaphragm Case Cast Iron ASTM A 126 CL B 000-US and ADVP 3029, a copy of which is supplied with each regulator.
Cast Steel ASTM A 216 WC B Available spare parts are shown on TI-1-1121-US and TI-3-0271-US.
TI-3-0161-US 4.12
1: 55
Regulators
Pilot Operated
Sizing and Selection Chart

Pressure
25P, 25PE, 25PA, and all Combinations

Capacities
Inlet Outlet NOMINAL VALVE SIZE
Steam Steam
Pressure Pressure
psig psig 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 6"
C.V. Factors Ï 3.48 6.5 10.5 14 20 35 56 74 115 260

10 95 175 285 380 540 950 1,500 2,000 3,100 7,000
15 5 135 250 405 545 780 1,365 2,185 2,890 4,480 10,170
3 155 285 465 620 880 1,550 2,470 3,260 5,080 11,440
12 120 230 365 490 700 1,225 1,960 2,590 4,025 9,100
20 8 155 290 470 630 900 1,575 2,520 3,330 5,175 11,700
0-5 180 335 540 720 1,025 1,795 2,870 3,790 5,895 13,325
15 145 270 435 580 830 1,450 2,325 3,070 4,770 10,790
25 10 195 360 580 775 1,110 1,950 3,110 4,110 6,385 14,430
0-7 205 385 620 825 1,180 2,065 3,305 4,360 6,785 15,340
20 155 290 470 630 900 1,575 2,520 3,330 5,175 11,700
30 15 220 410 665 890 1,270 2,220 3,555 4,700 7,300 16,510
0-12 230 430 695 925 1,320 2,310 3,695 4,885 7,590 17,160
30 155 290 470 630 900 1,575 2,520 3,330 5,175 11,700
40 25 250 470 755 1,010 1,440 2,520 4,030 5,330 8,280 18,720
0-18 280 525 850 1,135 1,620 2,835 4,535 5,995 9,315 21,060
40 190 355 575 770 1,100 1,925 3,080 4,070 6,325 14,300
50 30 315 585 955 1,275 1,820 3,185 5,095 6,735 10,465 23,660
0-21 350 650 1,050 1,400 2,000 3,500 5,600 7,400 11,500 26,000
45 280 520 840 1,120 1,600 2,800 4,480 5,920 9,200 20,800
60 35 360 670 1,080 1,440 2,060 3,605 5,770 7,620 11,845 26,780
0-27 385 720 1,165 1,555 2,220 3,885 6,215 8,215 12,765 28,860
60 280 525 850 1,135 1,620 2,835 4,535 5,995 9,315 21,060
75 50 415 775 1,250 1,665 2,380 4,165 6,665 8,800 13,685 30,940
0-35 470 875 1,415 1,890 2,700 4,725 7,560 9,990 15,525 35,100
70 290 540 870 1,160 1,660 2,905 4,650 6,140 9,545 21,580
85 50 490 915 1,480 1,965 2,820 4,935 7,895 10,435 16,215 36,660
0-43 515 960 1,555 2,070 2,960 5,180 8,290 10,950 17,020 38,480
80 370 690 1,115 1,485 2,120 3,710 5,935 7,845 12,190 27,560
100 60 580 1,080 1,740 2,325 3,320 5,810 9,295 12,285 19,090 43,160
0-48 600 1,120 1,815 2,420 3,460 6,055 9,690 12,800 19,895 45,000
100 440 825 1,335 1,780 2,540 4,445 7,110 9,400 14,600 33,000
125 80 680 1,275 2,060 2,745 3,920 6,860 10,975 14,500 22,540 50,960
0-62 730 1,365 2,200 2,940 4,200 7,350 11,760 15,540 24,150 54,600
125 490 910 1,470 1,960 2,800 4,900 7,840 10,360 16,100 36,400
150 100 800 1,490 2,400 3,205 4,580 8,015 12,825 16,945 26,335 59,540
0-76 860 1,600 2,590 3,460 4,940 8,645 13,830 18,280 28,400 64,220
150 490 915 1,480 1,975 2,820 4,935 7,895 10,435 16,125 36,660
175 125 870 1,630 2,635 3,515 5,020 8,785 14,055 18,570 28,865 65,260
0-87 985 1,840 2,970 3,960 5,660 9,900 15,850 20,950 32,545 73,580
150 840 1,600 2,540 3,390 4,840 8,470 13,550 17,900 27,830 65,920
200 125 1,075 2,000 3,240 4,330 6,180 10,815 17,300 22,870 35,530 80,340
0-103 1,125 2,100 3,390 4,520 6,460 11,300 18,000 23,900 37,145 83,980
175 840 1,650 2,670 3,560 5,080 8,890 14,225 18,800 29,210 66,000
225 150 1,160 2,180 3,500 4,660 6,660 11,655 18,650 24,640 38,300 86,600
0-117 1,250 2,340 3,780 5,000 7,200 12,600 20,160 26,640 41,400 93,600
200 925 1,730 2,790 3,720 5,320 9,300 14,900 19,680 30,600 69,200
250 150 1,340 2,500 4,050 5,400 7,720 13,500 21,600 28,600 44,400 100,360
0-131 1,385 2,590 4,180 5,570 7,960 13,930 22,300 29,450 45,800 103,500
225 880 1,640 2,650 3,530 5,050 8,830 14,130 18,670 29,000
*273 200 1,240 2,320 3,750 4,990 7,130 12,480 19,960 26,400 41,000
0-145 1,510 2,830 4,570 6,090 8,700 15,230 24,360 32,200 50,000
250 920 1,720 2,780 3,700 5,290 9,250 14,800 19,600 30,400
*300 225 1,250 2,330 3,770 5,020 7,170 12,550 20,100 26,500 41,300
0-160 1,640 3,070 4,960 6,600 9,440 16,520 26,400 34,900 54,300
Capcaities are based on an accuracy regulation of 1 PSI and with pipe sizes to insure reasonable velocities. Refer to pipe sizing chart. * Cast steel construction required for service above 250 psig
1: 56
Regulators
25P, 25PE, 25PA, and all Combinations
Capacities pounds of saturated steam per hour for reduced port valve sizes for lower steam velocities
Pilot Operated
Pressure
Steam Steam
Pressure Pressure
psig psig 1/2"S 3/4"S 1"S 1-1/4"S 1-1/2"S 2"S 2-1/2"S 3"S 4"S 6"S
C.V. Factors Ï 1.16 2.4 4.6 6.5 11.6 18.5 26 37 64 185

10 30 65 125 175 315 505 695 1,000 1,730 5,000
15 5 45 95 175 250 450 720 1,015 1,440 2,500 7,200
3 50 110 205 285 510 820 1,150 1,630 2,795 8,125
12 40 85 160 230 405 650 920 1,300 2,225 6,460
20 8 50 110 210 290 520 825 1,170 1,655 2,825 8,300
0-5 60 125 235 335 600 955 1,330 1,915 3,265 9,460
15 50 100 190 270 485 770 1,085 1,540 2,630 9,080
25 10 65 135 255 360 640 1,025 1,435 2,040 3,550 10,250
0-7 70 145 270 385 685 1,090 1,555 2,210 3,775 11,000
20 50 110 210 290 520 825 1,170 1,655 2,825 8,300
30 15 75 150 290 410 735 1,175 1,660 2,350 4,000 11,725
0-12 80 160 305 430 760 1,220 1,715 2,435 4,225 12,185
30 50 110 210 290 520 825 1,170 1,655 2,825 8,300
40 25 85 175 335 470 835 1,360 1,870 2,665 4,640 13,300
0-18 95 200 370 525 935 1,500 2,100 2,985 5,185 14,960
40 65 130 250 355 640 1,105 1,430 2,085 3,565 10,150
50 30 105 220 420 585 1,045 1,670 2,350 3,330 5,825 16,800
0-21 115 240 460 650 1,130 1,850 2,600 3,700 6,400 18,470
45 95 200 370 520 940 1,500 2,110 3,000 5,125 14,775
60 35 125 250 475 670 1,195 1,900 2,760 3,810 6,590 19,000
0-27 130 270 510 720 1,290 2,065 2,885 4,125 7,105 20,500
60 95 200 370 525 935 1,500 2,100 2,985 5,185 14,960
75 50 140 290 545 775 1,380 2,210 3,155 4,475 7,655 22,000
0-35 155 330 620 875 1,565 2,500 3,495 4,950 8,640 24,950
70 100 210 395 540 960 1,590 2,160 3,070 5,415 15,330
85 50 165 350 655 915 1,660 2,650 3,735 5,295 9,045 26,000
0-43 170 360 680 960 1,710 2,735 3,850 5,460 9,475 27,300
80 120 255 490 690 1,230 1,960 2,735 3,880 6,780 19,570
100 60 190 400 755 1,080 1,900 3,050 4,315 6,140 10,600 30,650
0-48 200 420 800 1,120 2,000 3,200 4,480 6,350 11,000 31,900
100 145 300 585 825 1,470 2,350 3,365 4,765 8,140 23,450
125 80 230 480 905 1,275 2,280 3,645 5,115 7,250 12,500 36,150
0-62 245 510 965 1,365 2,435 3,900 5,535 7,850 13,420 38,760
125 160 335 645 910 1,625 2,590 3,640 5,270 9,000 25,850
150 100 265 555 1,050 1490 2,645 4,230 5,930 8,415 14,650 42,300
0-76 285 580 1,140 1,600 2,870 4,590 6,420 9,140 15,800 45,600
150 165 350 655 915 1,660 2,650 3,775 5,295 9,045 26,000
175 125 290 600 1,160 1,630 2,915 4,665 6,550 9,285 15,900 46,350
0-87 330 680 1,310 1,840 3,300 5,270 7,410 10,500 18,000 52,270
150 285 580 1,125 1,600 2,850 4,480 6,290 9,060 15,450 44,690
200 125 360 740 1,420 2,000 3,570 5,725 8,015 11,350 19,700 57,000
0-103 375 780 1,485 2,100 3,740 5,990 8,390 11,875 20,670 59,600
175 290 605 1,170 1,625 2,945 4,700 6,600 9,400 16,200 46,850
225 150 390 810 1,540 2,180 3,885 6,200 8,715 12,350 21,300 61,500
0-117 420 875 1,655 2,340 4,175 6,680 9,375 13,300 23,000 66,450
200 310 640 1,250 1,730 3,100 4,920 6,920 9,840 17,000 49,150
250 150 450 935 1,775 2,500 4,465 7,155 10,000 14,200 24,700 71,250
0-131 460 970 1,830 2,590 4,615 7,395 10,300 14,725 25,450 73,500
225 290 610 1,160 1,640 2,930 4,670 6,560 9,335 16,150
*275 200 415 855 1,640 2,320 4,140 6,600 9,275 13,200 22,830
0-145 505 1,040 2,000 2,830 5,050 8,050 11,310 16,100 27,840
250 310 635 1,220 1,720 3,070 4,890 6,870 9,780 18,900
*300 225 415 860 1,650 2,330 4,160 6,640 9,330 13,270 22,900
0-160 550 1,130 2,170 3,070 5,475 8,730 12,270 17,460 30,200
Capcaities are based on an accuracy regulation of 1 PSI and with pipe sizes to insure reasonable velocities. Refer to pipe sizing chart.
* Cast steel construction required for service above 250 psig
TI-3-030-US 05.03
1: 57
Regulators
Pilot Operated
Pilot Operated Back Pressure Regulator

Pressure
1/2" to 4" 25BP

The 25BP Back Pressure Typical Applications
Regulator maintains a constant Model 25BP The modulated release of surplus steam
upstream pressure in a piping ensures that the set maximum presure in
system. The reverse-acting Sizes ½" to 2" 2½", 3", 4" ½" to 2" 2", 2½", 3", 4" the steam space or upstream piping will
pressure pilot opens the not be exceeded. Flash steam recovery
main valve when the sensed Connections NPT ANSI 125 flgd. NPT ANSI 300 flgd.
systems to release excess flash steam
upstream pressure increases.
limits the flash tank pressure. For
The 25BP is NOT a safety valve, Construction Cast Iron Cast Steel
and should NEVER be used as elimination of non-critical loads, see
such. Options ANSI 250 flgd. ANSI 150 flgd. TI-3-031-US.
(excludes 2")
A
Max. Operating NPT: 250 psig (17 barg) @ 450˚F (232˚C)
Pressure(PMO) ANSI 125: 125 psig ( 8 barg) @ 450˚F (232˚C)
ANSI 250: 250 psig (17 barg) @ 450˚F (232˚C)
ANSI 150: 185 psig (12 barg) @ 450˚F (232˚C)
ANSI 300: 300 psig (20 barg) @ 450˚F (232˚C)
C
Temperature ¼" NPT Sensing E
Line Connection
Upstream Pressure Ranges
For the following upstream pressures, three color-coded pilot valve
springs are available:
D
PMA Cast Iron: 250 psig/0-450˚F 17 barg/0-232˚C
Cast Steel: 300 psig/0-600˚F 21 barg/0-316˚C
B
TMA Cast Iron: 450˚F/0-250 psig 232˚C/0-17 barg
Cast Steel: 600˚F/0-300 psig 316˚C/0-21 barg ½" to 2"
Sample Dimensions (nominal) in inches and millimeters

Specification A1

Ansi 125 Ansi 250
Ansi 300 Weight
The back pressure Size A A1 A1 B C D E Cast Iron Cast Steel
regulator shall be of ½", ¾" 5.5 – – 7.6 12.2 6.2 18.4 32 lb 35 lb
the pilot-actuated, 140 – – 194 310 157 467 14.5 kg 15.9 kg
diaphragm-operated
1" 6.0 – – 8.6 12.1 6.75 18.9 39 lb 43 lb
type. The main valve
152 – – 219 308 171 479 17.7 kg 19.5 kg
shall be single seat- C
ed with hardened 1¼", 1½" 7.25 – – 8.6 12.7 7.1 19.75 44 lb 48 lb
stainless steel trim; 184 – – 219 322 179 502 20 kg 21.8 kg
E
the valve body shall 2" 8.5 – 9.0 10.6 13.3 8.2 21.5 69 lb 75 lb
be cast iron (cast 216 – 228 270 338 208 546 31.3 kg 34 kg
steel). The pilot shall
be bolted directly to 2½" – 10.9 11.5 13.6 14.0 13.9 27.9 157 lb 171 lb
D _ 276 292 346 356 354 710 71.2 kg 77.6 kg
the valve body.
3" – 11.75 12.5 13.6 13.9 14.4 28.4 188 lb 205 lb
Capacities: – 298 318 346 354 367 721 85.3 kg 93 kg
For selection and
B 4" – 13.9 14.5 15.6 15.25 16.1 31.4 284 lb 309 lb
sizing data, see – 352 368 397 387 410 797 129 kg 140 kg
TI-3-031-US. 2"* to 4"
1: 58
Regulators
1/2" to 4" 25BP
43
Pilot Operated
43
Pressure
44 44
48
48 46
45
45
53 46
46
49 50
47
53 48 52 51
50 60 3
49
47
9 13
8
51 3 10
52 60 12 1
2 11
11 5
13 14
7 25
1
25 4
5
6 28
25
28 18
27
19 19
15 21
21 22
22 23
24
20
20
26
1/2" to 2" 2"* to 4" *ANSI 300 ONLY
1 Valve Body Cast Iron ASTM A 126 CL B 27 Connector Stud Stainless Steel
Cast Steel ASTM A216 Gr WCB 28 Body Gasket ½" - 2" Copper Clad
2 Cover Cast Iron ASTM A 126 CL B 2"* - 4" Graphite
Cast Steel ASTM A216 Gr WCB 43 Adjustment Screw Stainless Steel
3 Cover Bolts Steel ASTM A449 44 Jam Nut Brass
4 Main Valve Head Stainless Steel 400 Series Stn Stl 45 Pilot Valve Spring Steel
5 Main Valve Seat Stainless Steel 46 Upper Diaphragm Case Cast Iron
6 Main Valve Seat Gasket Copper Cast Steel
7 Valve Return Spring Stainless Steel 47 Lower Diaphragm Case Cast Iron
8 Valve Stem Stainless Steel Cast Steel
9 Strainer Screen Stainless Steel 48 Spring Plate Steel ASTM A569
10 Valve Stem Sleeve Stainless Steel 49 Diaphragm Stainless Steel
11 Spring Guide Cast Iron ½"-2" 50 Diaphragm Plate Brass
CRS 2"* - 4" 51 Head & Seat Assy. Stainless Steel
12 Nut Steel Stainless Steel
13 Cover Gasket Graphite 52 Pilot Mounting Screws Steel ASTM A449
14 Pressure Equalizer Pipe Stainless Steel 53 Diaphragm Case Screws Steel
15 Upper Diaphragm Case Cast Iron ASTM A 126 CL B 60 Pilot Gasket Graphite
(2½" - 4" Cast Steel only)
17 Diaphragm Plate Stem Stainless Steel
18 Diaphragm Stem Guide Stainless Steel Installation
19 Nut Brass ½" - 2" The regulator should be installed in a horizontal line with suitable
Steel 2"* - 4" bypass and isolating valves. A steam trap should be installed upstream
20 Lower Diaphragm Case Cast Iron ASTM A 126 CL B to prevent condensate from reaching the regulator. The trap and regu-
Cast Steel ASTM A216 Gr WCB lator should both be protected with a strainer. The pressure sensing
21 Diaphragm Plate Brass ½" - 2" line should be located either in the upstream piping, or in the steam
C.I. 2"* - 4" space. Complete installation instructions are given in IM-3-023-US.

23 Bushing CRS
24 Tube & Orifice Brass
Maintenance
25 Tubing Assembly Copper Complete installation and maintenance instructions are given in
26 Plug (Cast Iron) Brass IM-3-023-US, a copy of which is supplied with each regulator.
(Cast Steel) Steel Available spare parts are shown on TI-1-1120-US and TI-3-0271-US.
TI-3-023-US 4.12
1: 59
Regulators
Pilot Operated

Pressure
6" 25BP
The 25BP Back Pressure Typical Applications
Regulator maintains a constant The modulated release of surplus steam so as to ensure that
upstream pressure in a piping Model 25BP the set maximum pressure in the steam space or upstream
piping will not be exceeded. Flash steam recovery systems
system. The reverse-acting PMO 250 psig to release excess flash steam so as to limit the flash tank
pressure pilot opens the main pressure. For elimination of non-critical loads, see TI-3-031-
valve when the sensed upstream Sizes 6"
US
pressure increases. The Connections ANSI 125, 250 ANSI 150, 300
valve meets Class IV shut-off Capacities:
Construction Cast Iron Cast Steel For selection and sizing data, see TI-3-031-US.
specifications but is not suitable

for dead-end service. The 25BP Options Reduced Orifice Designated Sample Specification
is NOT a safety valve and should by "S" The back pressure regulator shall be of the pilot-actuated,
NEVER be used as such. diaphragm-operated type. The main valve shall be single
seated with hardened stainless steel trim; the valve body
shall be cast iron
Cast Iron 232
450
400 204
e
curv
300 on 149
Temperature ˚F
Temperature ˚C
ati
sa
tur 1/4" NPT Sensing
ANSI 250
a m
200
Ste
93 Line Connection
ANSI 125
38 A1
100
15 1
0 50 100 150 200 250 300
(7) (14) (20)
The product should not be used in shaded area. C
Cast Steel
600 315
500 260 E
450
Temperature ˚C
400 204
ANSI 300
rve
cu
149
Temperature ˚F
300 ion
turat
sa D
am
Ste
200 93
ANSI 150
100 38
15 1
0 50 100 150 200 250 300 350 B
(7) (14) (20)
Upstream Pressure Ranges Cv Values Ansi 125/150 Ansi 250/300

For the following upstream pressures, three Size 6" 6" "S" Size A1 A1 B C D E Weight
color-coded pilot valve springs are available:
Cv value 260 185 6" 18.1 19.0 19.75 11.75 16.7 28.6 560 lb
Yellow: 3 to 30 psi 460 483 502 302 424 725 254 kg
Blue: 20 to 100 psi
Red: 80 to 250 psi
1: 60
Regulators
6" 25BP
43 3
Pilot Operated
44 2
Pressure
48 10
45
46 1
48 8
54
50
49
47
4
51
60 5
15
11
16
13
14
17
12
15
11 Stem Bushing Brass ASTM B16 Installation
12 Lower Diaphragm Case Cast Iron ASTM A 126 CL B The regulator should be installed in a horizontal line with suitable bypass
Cast Steel ASTM A 216 WC B and isolating valves. A steam trap should be installed upstream to prevent
13 Diaphragm Plate Stainless Steel ASTM A 743 CA 40 condensate from reaching the regulator. The trap and regulator should
14 Main Diaphragm (2 ply) Stainless Steel ASTM A240 both be protected with a strainer separator set. The pressure sensing line
15 Tube & Orifice Brass ASTM B16 should be located either in the upstream piping, or in the steam space.
16 Tubing Assembly Copper ASTM B280 (122) Complete installation instructions are given in IM-3-023-US.
17 Diaphragm Gasket (2) Graphite BS 2815 A
43 Adjustment Screw Stainless Steel AISI 304 Maintenance
44 Jam Nut Brass ASTM B16 Complete installation and maintenance instructions are given in
45 Pilot Valve Spring Steel AISI 1060 IM-3-023-US and ADVP 3029, a copy of which is supplied with each regu-
46 Upper Diaphragm Case Cast Iron ASTM A 126 CL B lator. Available spare parts are shown on TI-1-1121-US and TI-3-0271-US.
TI-3-024-US 4.12
1: 61
Regulators
Pilot Operated

Pressure
25BP
The data required to size the valve are identical to those required for a Example: Suppose the high pressure system is operating at 125 psi,
pressure reducing valve, i.e. upstream pressure, downstream pressure and the amount of steam used at this pressure is 10,000#/hr and it is desired
capacity. Valve sizing depends upon the application. to keep the flash tank at 5 psi. Under these conditions, 13.4% of the
10,000#/hr (1340#/hr of flash steam) will be generated in the flash tank.
As a flash steam surplussing valve If there is no demand for the low pressure steam at times, then the regula-
1. To size a Spirax Sarco 25BP Back Pressure Regulator properly, deter- tor must be sized for the 1340#/hr plus 20% or approximately 1600#.hr.
mine the maximum probable pounds of flash steam that will be generated If there is a constant demand for 500#/hr of low pressure steam at 5 psi,
within the flash tank. then the regulator should be sized to vent the difference between 1600
The amount of flash can be calculated from the table overleaf. To this and 500 or 1100#/hr.
add approximately 20% as a safety factor for errors in calculating the load
and/or possible future growth. Eliminating non-critical loads
For this application, a 25BP valve must be sized for the minimum allow-
2. Determine the minimum amount of low pressure steam that will be able pressure drop to insure that the valve is normally fully open. Select
used. If at times there is no demand for low pressure steam, then the valve size with load capacity at the minimum pressure drop on the 25P
back pressure regulator must be sized for the total amount of flash steam capacity table given in TIS 3.030.
generated in the tank plus 20% safety factor. Where there is a definite A combination P-BP regulator must be sized using the inlet and
minimum amount of low pressure steam used at all times, this amount of reduced pressure the same as for a 25P pressure reducing valve. For a
flash steam should be subtracted from the total flash steam generated and combination T-BP regulator size the same as a 25T temperature control.
the regulator sized for the surplus amount.
S urplussing V alve C apacities pounds of saturated steam per hour to atmosphere
Inlet NOMINAL VALVE SIZE
Steam
Pressure
psig 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 6"
C.V. Factors 3.48 6.5 10.5 14 20 35 56 74 115 260

2 45 85 140 180 260 455 725 960 1,490
3 55 105 170 225 320 560 900 1,185 1,840
5 75 135 215 290 415 725 1,160 1,530 2,380
10 110 210 335 445 640 1,120 1,790 2,360 3,675
15 150 275 445 590 845 1,480 2,365 3,130 4,860 11,000
20 180 335 540 720 1,025 1,795 2,870 3,790 5,895 13,325
25 205 385 620 825 1,180 2,065 3,305 4,360 6,785 15,340
30 230 430 695 925 1,320 2,310 3,695 4,885 7,590 17,160
40 280 525 850 1,135 1,620 2,835 4,535 5,995 9,315 21,060
50 350 650 1,050 1,400 2,000 3,500 5,600 7,400 11,500 26,000
60 385 720 1,165 1,555 2,220 3,885 6,215 8,215 12,765 28,860
75 460 875 1,415 1,890 2,700 4,725 7,560 9,990 15,525 35,100
100 600 1,120 1,815 2,420 3,460 6,055 9,690 12,800 19,895 45,000
125 730 1,365 2,200 2,940 4,200 7,350 11,760 15,540 24,150 54,600
150 860 1,600 2,590 3,460 4,940 8,645 13,830 18,280 28,400 64,220
175 985 1,840 2,970 3,960 5,660 9,900 15,850 20,950 32,545 73,580
200 1,125 2,100 3,390 4,520 6,460 11,300 18,000 23,900 37,145 83,980
250 1,385 2,590 4,180 5,570 7,960 13,930 22,300 29,450 45,800 103,500
*300 1,640 3,070 4,960 6,600 9,440 16,400 26,400 34,900 53,300
* Cast steel construction required for service above 250 psig
1: 62
Regulators
25BP
P ercent F lash
P ercent
Pilot Operated
flash for various initial steam pressures and flash tank pressures
Pressure
Steam FLASH TANK PRESSURE, psig
Pressure
psig 0 2 5 10 15 20 30 40 60 80 100

5 1.7 1.0 0
10 2.9 2.2 1.4 0
15 4.0 3.2 2.4 1.1 0
30 6.5 5.8 5.0 3.8 2.6 1.7 0
40 7.8 7.1 6.4 5.1 4.0 3.1 1.3 0
60 10.0 9.3 8.6 7.3 6.3 5.4 3.6 2.2 0
80 11.7 11.1 10.3 9.0 8.1 7.1 5.5 4.0 1.9 0
100 13.3 12.6 11.8 10.6 9.7 8.8 7.0 5.7 3.5 1.7 0
125 14.8 14.2 13.4 12.2 11.3 10.3 8.6 7.4 5.2 3.4 1.8
160 16.8 16.2 15.4 14.1 13.2 12.4 10.6 9.5 7.4 5.6 4.0
200 18.6 18.0 17.3 16.1 15.2 14.3 12.8 11.5 9.3 7.5 5.9
250 20.6 20.0 19.3 18.1 17.2 16.3 14.7 13.6 11.2 9.8 8.2
300 22.7 21.8 21.1 19.9 19.0 18.2 16.7 15.4 13.4 11.8 10.1
350 24.0 23.3 22.6 21.6 20.5 19.8 18.3 17.2 15.1 13.5 11.9
400 25.3 24.7 24.0 22.9 22.0 21.1 19.7 18.5 16.5 15.0 13.4
Note: Table is for trap discharge at saturated steam temperature. Subcooled discharge traps
release less flash. Load should be increased by 20% to allow for trap leakage, future growth, etc.
TI-3-031-US 03.94
1: 63
Regulators
Pilot Operated
Stainless Steel Pilot Operated Pressure Regulator

Pressure
DP 163
The DP163 is a self- Typical Applications
Model DP163 Sterilizers, autoclaves, humidifiers, large and small scale bioprocess-
powered, pilot-operated
ing equipment, culinary steam supplies and production suites, and
pressure reducing valve
Sizes 1/2" to 3" other steam equipment which requires a reduced steam pressure to
constructed entirely operate.
of stainless steel Connections ANSI 300
with 316L SS body. A
Downstream pressure is Construction 316 Stainless Steel Body
sensed either internally Stainless Steel Internals
or through an external
sensing pipe. Options BS or DIN Flanges, ANSI 150
flanges

Max. Operating Pressure (PMO) 304 psig (21 barg)

E


D
For the following downstream pressures, two color-coded pilot valve
springs are available:
Red: 3 to 250 psi Grey: 230 to 304 psi
0.2 to 17 bar 16 to 21 bar

PMA 580 psig/0-248˚F 40 barg/0-120˚C
Max. allowable pressure F
472 psig/464˚F 32 barg/240˚C
304 psig/752˚F 21 barg/400˚C
TMA 752˚F/0-304 psig 400˚C/0-21 barg

B
Capacities
See TIS 3.081 Dimensions (nominal) in inches and millimeters

BS 4504 ANSI ANSI BS 10
Size
PN 40
A
300
A
150
A
J
A B D E F Weight
Self-contained reducing valves
1/2" & 1/2" LC 5.1 5.1 4.7 5.1 6.9 15.9 10.9 5.0 33 lb
shall be pilot-actuated diaphragm 15 & 15 LC 130 130 122 130 175 405 277 128 15 kg
operated type DP163. Valve shall 3/4" 5.9 5.9 5.6 5.9 6.9 15.9 10.9 5.0 35.3 lb
be packless design, single-seated 20 150 150 142 150 175 405 277 128 16 kg
globe type suitable for dead-end 1" 6.3 6.3 6.1 6.4 8.5 17.3 11.3 6.0 50.7 lb
shut off. Valve stem shall be top 25 160 160 156 164 216 440 288 152 23 kg
and bottom guided. Pilot to be 1-1/4" 7.1 7.2 6.9 7.2 8.5 17.3 11.3 6.0 55.1 lb
top mounted with set pressure 32 180 183 176 184 216 440 288 152 25 kg
adjustment via a spring. Main 1-1/2" 7.9 8.2 7.9 8.2 11.0 19.3 12.0 7.3 88.1 lb
40 200 209 200 209 280 490 305 185 40 kg
valve body to be constructed of
316L stainless steel. All internal 2" 9.1 9.3 9.1 9.6 11.9 19.3 12.0 7.3 95.2 lb
50 230 236 230 243 280 490 305 185 42 kg
components to be made of stain-
less steel. 3" 12.2 12.5 12.2 12.8 13.8 22.8 12.7 10.1 226 lb
80 310 319 310 325 350 580 322 258 103 kg
In the interests of development and improvement of the product, we reserve the right to change the specification. TI-3-080-US 8-04
1: 64
Stainless Steel Pilot Operated Pressure Regulator
Regulators
DP 163
1
Pilot Operated
2
Pressure
3
4
5
6
12
8
7
9
29 10
11
19 21
13
15
14
16
17
18
20
26
45
27
30
25 23
24
22
28
No. Part Material 24 Main Diaphragms Stainless Steel BS 1449 316 S31
1 Adjustment Screw Stainless Steel BS 6105 A4/80 25 Main Diaphragm Plate Stainless Steel BS 970 431 S29
2 Adjustment Locknut Stainless Steel BS 6105 A4/80 26 Push Rod Stainless Steel BS 970 431 S29
3 Washer Stainless Steel BS 1449 304 S16 27 Pipe Assembly Stainless Steel BS 3605 304 S14
4 Spring Housing Stainless Steel BS 3100 316 C12 28 Plug 1/8" BSP Stainless Steel BS 970 431 S29
5 Top Spring Plate Stainless Steel BS 970 431 S29 29 Pressure Pipe Union Stainless Steel BS 970 316 S31
6 Pressure Adjustment Spring Stainless Steel BS 2056 302 S25 30 Locknut Stainless Steel BS 6105 A4/80
7 Bottom Spring Plate Stainless Steel BS 970 431 S29 45 Body Stud & Nuts Stainless Steel BS 6105 A4/80
8 Spring Housing Securing Stainless Steel BS 6105 A4/80 M12 x 40 mm BS 3692 Gr 8
Studs & Nuts M10 x 25 mm
9 Pilot Diaphragm Stainless Steel BS 1449 316 S31
10 Pilot Valve Housing Stainless Steel BS 3100 316 C12
11 Pilot Valve Plunger Stainless Steel BS 970 431 S29
12 Spring Housing Cover Stainless Steel BS 1449 304 S12
13 Pilot Valve & Seat Unit Stainless Steel BS 970 431 S29
14 Internal Strainer Stainless Steel BS 1449 304 S16
Installation
15 Body Gasket Compressed Synthetic Fiber P1141 A BS 2815 B
The DP163 controls by sensing the downstream pressure through a
16 Main Valve Return Spring Stainless Steel BS 2056 302 S25 pressure sensing pipe taken from the union (29) or through the inter-
17 Main Valve Stainless Steel BS 970 431 S29 nal pressure sensing pipe (19) provided. Complete installation instruc-
18 Main Valve Seat Stainless Steel BS 970 431 S29 tion are given in IM-P006-07, which accompanies the product.
19 Pressure Sensing Pipe Stainless Steel BS 3605 304 S14 Note: Capacity will be reduced if an external sensing pipe is not fitted.
20 Main Valve Body Stainless Steel BS 3100 316 C12
21 Pilot Valve Housing Stainless Steel BS 6105 A4/80

Securing Studs & Nuts
DN 15 & 20
Stainless Steel
M10 x 25 mm
Maintenance
This product can be maintained without disturbing the piping connec-
DN 25 & 32 M12 x 30 mm

DN 40 & 50 M16 x 35 mm
tions. Complete isolation of the valve is required before any servic-
DN 80 M12 x 35 mm
ing is performed. The valve should be disassembled periodically for
22 Main Diaphragm Chamber Cast Stainless Steel BS 3100 316 C12
cleaning of the strainer screen and inspection and cleaning of both
23 Main Diaphragm Stainless Steel BS 6105 A4/80 the valve head and seat, and the pilot head and seat. Worn or dam-
Securing Bolts & Nuts Stainless Steel BS 3692 Gr 8 aged parts should be replaced. Please refer to Spare Parts list (TIS
DN 15 & 20 M12 x 50 mm 3.082) for replacement parts. Complete installation and maintenance
DN 25 & 32 M12 x 55 mm instructions are available upon request.
DN 40 & 50 M12 x 65 mm
TI-3-080-US 08.04
DN 80 M12 x 75 mm
1: 65
Regulators
Pilot Operated
Capacities for the Stainless Steel Pilot Operated

Pressure
Pressure Regulator DP 163
C apacities Pounds of saturated steam per hour for standard valves

Steam Steam
Pressure Pressure
psig psig 1/2" LC 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3"
Max Cv Factors 1.1 3.2 6.4 9.4 14.0 19.8 32.7 74.8
15 42 94 198 340 510 790 1270 2350
25 10 48 100 205 365 530 840 1345 2510
7 51 110 225 390 575 895 1420 2630
40 60 130 240 475 640 995 1525 2300
50 30 95 205 420 730 1080 1590 2570 5300
0-21 110 225 450 790 1190 1660 2775 5950
60 100 210 445 775 1050 1600 2650 5300
75 50 135 295 610 990 1500 2175 3600 7900
0-35 160 340 720 1160 1780 2665 4230 9100
80 140 305 620 1075 1570 2300 3800 8100
100 6 0 210 440 915 1490 2250 3300 5300 12000
0-48 220 470 980 1560 2400 3550 5650 12450
100 165 360 680 1200 1825 2775 4420 9500
125 80 245 520 1090 1750 2650 3970 6300 14100
0-62 270 580 1225 1960 2970 4325 7050 15400
125 190 405 825 1330 2050 3060 4940 10700
150 100 290 660 1300 2090 3150 4450 7500 16600
0-76 330 700 1480 2360 3605 5320 8500 18700
150 205 430 890 1470 2200 3250 5150 11200
175 125 310 680 1400 2225 3375 5000 8025 17750
0-87 380 820 1750 2710 4160 6230 9970 21900
150 305 660 1380 2250 3290 4970 7980 11500
200 125 405 870 1800 2810 4275 6500 10400 23100
0-103 440 925 1970 3100 4750 7100 11350 25070
175 315 680 1405 2300 3390 5115 8200 17800
225 150 425 900 1880 2990 4600 6800 10960 24000
0-117 495 1050 2195 3485 5360 7980 12800 28200
200 320 685 1440 2320 3440 5200 8300 18600
250 150 530 1130 2350 3750 5800 8600 13700 30300
0-131 555 1180 2420 3800 5970 8990 14280 31900
225 340 720 1530 2430 3600 5405 8700 19000
275 200 450 955 2030 3200 4840 7220 11600 25900
0-145 610 1305 2700 4300 6650 9800 15820 34800
250 350 740 1580 2490 3720 5600 8970 19300
300 225 465 980 2050 3275 4990 7380 11850 26500
0-160 665 1420 2940 4700 7180 10760 17200 37900
Capacities are based on an accuracy of regulation of 1-1/2 psi and with pipe sizes to ensure reasonable steam velocities. Refer to pipe sizing chart.
Note: The capacities quoted on the chart are based on valves fitted with
external pressure sensing pipes. Reliance on the internal pressure sensing pipe
will mean that capacities may be reduced. In the case of low downstream
pressure, this reduction could be up to 30% of the valve capacity
1: 66
Capacities for the Stainless Steel Pilot Operated
Regulators
S team C apacities ( metric U nits )
H ow to use the chart
Pilot Operated
Pressure
21 Saturated Steam
20 Required a valve to pass 600 kg/h reduc-
ing from 6 bar to 4 bar. Find point at
18 which curved 6 bar upstream pressure
Downstream Pressure bar
16
line crosses horizontal 4 bar downstream
pressure line. A perpendicular dropped
14 from this point gives the capacities of all
DP sizes under these conditions. A DN 32
12
valve is the smallest size which will carry
10 the required load.
8 Superheated Steam
Because of the higher specific volume of
6
superheated steam, a correction factor must
4 be applied to the figure obtained from this
chart. For 55˚C of superheat, the factor is
2 0.95, and for 100˚C of superheat, it is 0.9.
Using the example given for saturated
steam, the DN 32 valve would pass 740 x
Upstream Pressure bar
0.95 = 703 kg/h if the steam had 55˚C of
50 100 150 200 250 300
superheat. It is still big enough to pass the
DN 15 LC required load of 600 kg/h.
100 200 300 400 500 600
DN 15
200 400 600 800 1000 1200 1400
DN 20
Capacity kg/h
400 800 1200 1600 2000

DN 25
1000 2000 3000
DN 32
1000 2000 3000 4000

DN 40
1000 2000 3000 4000 5000 6000 7000
DN 50
5000 10000 15000
DN 80
0.02 0.04 0.06 0.08

DN 15 LC
0 02
.
0 04
.
0 06
.
0 08
.
01.
0 12
.
0 14
.
0 16 .
0 18
.
DN15
0.1 0.2 0.3
DN 20
Capacity kg/s
0.1 0.2 0.3 0.4 0.5

DN 25
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 .9
DN 32
01
.
02
.
03
.
04 .
05.
06
.
07
.
08
.
09
.
10 .
11.
12
.
13 .
DN 40
1.0 2.0
DN 50
1 2 3 4
DN 80
TI-3-081-US 03.94
1: 67
Regulators
Pilot Operated
Spare Parts for the Stainless Steel Pilot Operated

Pressure
M
O K
P
G
F
A
H
B R
1: 68
Spare Parts for the Stainless Steel Pilot Operated
Regulators
S pare P arts
Pilot Operated
Pressure
Maintenance Kit
A standby set of spares for general maintenance purposes
covering all spares marked*
* Main Diaphragm (2 off) A
* Pilot Diaphragm (2 off) B
Pilot Valve Seal Assembly C
* Pilot Valve & Plunger Assembly D,E
Main Valve Assembly F,H
* Main Valve Return Spring G
Pressure Adjustment Spring
Choice of spring to suit reduced pressure
Yellow 3 psi to 45 psi 0.2 bar to 3 bar
Red 3 psi to 250 psi 0.2 bar to 17 bar
Grey 230 psi to 304 psi 16 bar to 21 bar
* Control Pipe Assembly K
Balance Pipe Assembly M,N
* Body Gasket (packet of 3) O
Set of Spring Housing P
Securing Studs & Nuts (set of 4)
Set of Pilot Valve Housing Q
Securing Studs & Nuts (set of 4)
Set of Diaphragm Chamber R
Securing Bolts & Nuts
1/2" & 3/4" - DN 15 & 20 set of 10
1" & 1-1/4" - DN 25 & 30 set of 12
1-1/2" & 2" - DN 40 & 50 set of 16
3" - DN 80 set of 20
Set of Main Body Studs & Nuts 3" DN 80 (set of 6) T
I nterchangeability of S pares
The following table shows how some parts are interchangeable. For example, the line
headed main diaphragm indicates that the diaphragm used in sizes 1/2" LC, 1/2" &
3/4" DN 15 LC, DN 15 and DN 20, is common to those sizes by the letter ‘a’. The let-
ter ‘b’ indicates that sizes 1" and 1-1/4" DN 25 and DN 32, use a common diaphragm.
Valve Size DN
1/2" LC 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3"
15 15 20 25 32 40 50 80
* Main Diaphragm a a a b b c c d
* Pilot Diaphragm a a a a a a a a
Pilot Valve Seal Assembly a a a a a a a a
* Pilot Valve & Plunger Assembly a a a a a a a a
Main Valve Assembly a b c d e f g h
* Main Valve Return Spring a a a b b c c d
Pressure Adjustment Spring a a a a a a a a
* Control Pipe Assembly a a b c d e f g
Balance Pipe Assembly a a b c d e f g
* Body Gasket a a a b b c c d
Set of Spring Housing a a a a a a a a
Set of Pilot Valve Housing a a a b b c c d

Set of Diaphragm Chamber a a a b b c c d
Securing Bolts & Nuts
Set of Main Body Studs & Nuts – – – – – – – a
TI-3-082-US 05.10
1: 69
Regulators
Pilot Operated
Temperature
Pilot Operated Temperature Regulators

1/2" to 4" 25T
The 25T is a self actuated Typical Applications

pilot-operated temperature Model 25T
Storage steam water heaters,
regulating valve. The instantaneous heat exchangers and
temperature pilot has a Sizes ½" to 2" 2½", 3", 4" ½" to 2" 2", 2½", 3", 4"
converters, air handling coils, tank
calibrated dial for accurate Connections NPT ANSI 125 flgd. NPT ANSI 300 flgd. heating coils, steam jacketed vessels,
temperature setting, and steam chests, molds and platens.
is available with a variety of Construction Cast Iron Cast Steel
solid-fill sensing bulbs (see
TI-1-1123-US). The standard Options ANSI 250 flgd. ANSI 150 flgd. Capacities
(excludes 2")
capillary tubing length is 8 For selection and sizing data,

feet, with an optional standard Non-Standard capillary tubing length (see TIS 1.1123)
in 5 ft. intervals to a maximum of 50 ft.
see TI-1-1124-US.
length of 15 feet.
A1
Limiting Operating Conditions A
Max. Operating Pressure NPT: 250 psig (17 barg) @ 450˚F

(232˚C)
(PMO) ANSI 125: 125 psig ( 8 barg) @ 450˚F (232˚C)
ANSI 250: 250 psig (17 barg) @ 450˚F (232˚C)
ANSI 150: 185 psig (12barg) @ 450˚F (232˚C)
ANSI 300: 300 psig (20barg) @ 450˚F (232˚C) C
C
Temperature* *The temperature of the sensing bulb must
not exceed 350˚F (177˚C)
E
Standard Temperature Ranges E
30˚F to 90˚F (0˚C to 32˚C)

60˚F to 120˚F (15˚C to 50˚C) 100˚F to 160˚F (40˚C to 70˚C)
D
120˚F to 180˚F (50˚C to 80˚C) 160˚F to 220˚F (70˚C to 105˚C) D
200˚F to 260˚F (95˚C to 125˚C) 260˚F to 320˚F (125˚C to 160˚C)

B B
PMA Cast Iron: 250 psig/0-450˚F 17 barg/0-232˚C ½" to 2" 2"* to 4"
Max. allowable pressure Cast Steel: 300 psig/0-450˚F 20 barg/0-232˚C
TMA Cast Iron: 450˚F/0-250 psig 232˚C/0-17 barg Ansi 125 Ansi 250
Max. allowable Cast Steel: 450˚F/0-300 psig 232˚C/0-17 barg Ansi 300 Weight
temperature Size A A1 A1 B C D E Cast Iron Cast Steel
½", ¾" 5.5 – – 7.6 9.8 6.2 16.0 27 lb 30 lb
140 – – 194 249 157 406 12.2 kg 13.6 kg
1" 6.0
152
–
–
–
–
8.6
219
9.75
248
6.75
171
16.5
419
34 lb
15.4 kg
37 lb
16.8 kg
Temperature Regulators shall be of the pilot-actuated,
1¼", 1½" 7.25 – – 8.6 10.3 7.1 17.4 39.5 lb 43 lb
diaphragm-operated type. The main valve shall be single- 184 – – 219 262 179 441 17.9 kg 19.5 kg
seated, with hardened stainless steel trim; the valve body
2" 8.5 – 9.0 10.6 10.9 8.2 19.1 64 lb 70 lb
shall be cast iron (cast steel). The pilot shall be bolted 216 – 228 270 278 208 486 29 kg 31.8 kg
directly to the valve body and shall be removable without 2½" – 10.9 11.5 13.6 11.7 13.9 25.6 152.5 lb 166 lb
disturbing the control connections. The temperature _ 276 292 346 297 354 651 69.2 kg 75.3 kg
setting shall be adjustable without the use of tools, and 3" – 11.75 12.5 13.6 11.6 14.4 26.0 183.5 lb 200 lb
the set point shall be indicated on a calibrated dial. The – 298 318 346 294 367 660 83.2 kg 90.7 kg
thermostatic system shall be solid fill, and shall incorporate 4" – 13.9 14.5 15.6 12.8 16.1 28.9 279.5 lb 305 lb
overheat protection. – 352 368 397 325 410 735 127 kg 138 kg
1: 70
Regulators
1/2" to 4" 25T
3
38
Pilot Operated
Temperature
36
2
35 13
9
7
8
32 1
10
12
11 4
33
34
5
39
37 14
29 31
30
3 25
2
11 16
9 13
7
1
4
25 5 17
6
25
18
28 15
27 19
19
15 21
21 22
22 23
24
20
20
26
½" to 2"
2"* to 4" *ANSI 300 ONLY
No. Part Material 25 Tubing Assembly Copper
1 Valve Body Cast Iron ASTM A 126 CL B Brass
2 Cover Cast Iron ASTM A 126 CL B (Cast Steel) Steel
Cast Steel ASTM A216 Gr WCB 27 Connector Stud Stainless Steel
3 Cover Bolts Steel ASTM A449 28 Body Gasket ½" - 2" Copper Clad
4 Main Valve Head Stainless Steel, 2"* - 4" Graphite
29 Pilot Valve Body Cast Iron ASTM A 126 CL B
5 Main Valve Seat Stainless Steel 30 Pilot Valve Seat Stainless Steel
31 Pilot Valve Head Stainless Steel
6 Main Valve Seat Gasket Copper 32 Adjustment Knob Phenolic
7 Valve Return Spring Stainless Steel 33 Pointer Stainless Steel
8 Valve Stem Stainless Steel 34 Extension Nut Brass
9 Strainer Screen Stainless Steel 35 Case Tube Brass
10 Valve Stem Sleeve Stainless Steel 36 Retaining Nut Brass
11 Spring Guide Cast Iron ½"-2" 37 Pilot Mounting Screws Steel
CRS 2"* - 4" 38 Capillary Tube Varies with style selected
12 Nut Steel 39 Bulb Varies with style selected
13 Cover Gasket Graphite 60 Pilot Gasket Stainless Steel
14 Pressure Equalizer Pipe Stainless Steel
15 Upper Diaphragm Case Cast Iron ASTM A 126 CL B Installation
Cast Steel ASTM A216 Gr WCB The regulator should be installed in a horizontal line with suitable
16 Stem Bushing Stainless Steel bypass and isolating valves. A steam trap should be installed upstream
(2½" - 4" Cast Steel only)
to prevent condensate from reaching the valve. The trap and regulator
should both be protected with a strainer. The thermostatic bulb must

18 Diaphragm Stem Guide Stainless Steel
19 Nut Brass ½" - 2"
be carefully located in the medium being heated. Complete installation
Steel 2"* - 4" instructions are given in IM-1-1116-US.
20 Lower Diaphragm Case Cast Iron

21 Diaphragm Plate
Cast Steel
Brass ½" - 2"
Maintenance
C.I. 2"* - 4"
IM-1-1116-US, a copy of which is supplied with each valve. Available
23 Bushing CRS spare parts are shown on TI-1-1120-US and TI-3-0271-US.
24 Tube & Orifice Stainless Steel TI-1-1116-US 4.12
1: 71
Regulators
Pilot Operated
Temperature
Pilot Operated Temperature Regulator

6" 25T
The 25T is a self actuated T ypical A pplications

pilot-operated temperature Model 25T Storage steam water heaters, instantaneous heat exchangers and con-
regulating valve. The tem- verters, air handling coils, tank heating coils, steam jacketed vessels,
perature pilot has a calibrated Sizes 6" steam chests, molds and platens.
dial for accurate temperature Connections ANSI 125, 250 ANSI 150, 300
setting, and is available with C apacities
a variety of solid-fill sensing Construction Cast Iron Cast Steel
The regulator is sized according to the temperature control require-
bulbs (see TI-1-1123-US). ments. For selection and sizing data, see TI-1-1124-US.
Standard capillary tubing Options Reduced Orifice Designated by "S"
lengths are 8 feet and 15 Non-Standard capillary tubing S ample S pecification
feet. This valve meets Class length in 5 ft. intervals Temperature Regulators shall be of the pilot-actuated, diaphragm-
IV shut-off specifications but to a maximum of 50 ft. operated type. The main valve shall be single-seated, with hardened
is not suitable for dead-end (See TI-1-1123-US) stainless steel trim; the valve body shall be cast iron. The pilots shall
service. be removable without disturbing the control connections. The temper-
ature setting shall be adjustable without the use of tools, and the set
L imiting O perating C onditions point shall be indicated on a calibrated dial. The thermostatic system
C ast I ron shall be solid fill, and shall incorporate overheat protection.
450 232
400 204
e
curv
300 on 149
Temperature ˚F
Temperature ˚C
ati A1
tur
sa
ANSI 250
m
Stea
200 93
ANSI 125
100 38
15 1
0 50 100 150 200 250 300
(7) (14) (20)
Pressure psig (barg) C
C ast S teel
600 315
500 260
450
Temperature ˚C
400 204 E
ANSI 300
e
curv
149
Temperature ˚F
300 on
ati
tur
sa
m
Stea
200 93
ANSI 150
100 38
15 1
0 50 100 150 200 250
(7) (14)
300
(20)
350 C v V alues
Pressure psig (barg) Size 6" 6" "S" B
The product should not be used in shaded area. Cv value 260 185
D imensions ( nominal ) in inches and millimeters
Ansi 125/150 Ansi 250/300 Weight
S tandard T emperature R anges Size A1 A1 B C D E 25T
30˚F to 90˚F 0˚C to 32˚C
60˚F to 120˚F 15˚C to 50˚C 160˚F to 220˚F 70˚C to 105˚C 6" 18.1 19.0 19.75 9.6 16.7 26.25 560 lb
100˚F to 160˚F 40˚C to 70˚C 200˚F to 260˚F 95˚C to 125˚C 460 483 502 243 424 667 254 kg
1: 72
Pilot Operated Temperature Regulator
Regulators
6" 25T
Pilot Operated
Temperature
3
2
27
25 10
24
21 28
8
23
18 1
20
19
4
60
5
15
11
16 7
13
14
17
15 12
No. Part Material 25 Retaining Nut Brass ASTM B 16
1 Valve Body Cast Iron ASTM A 126 CL B 27 Capillary Tube Varies with style selected
Cast Steel ASTM A 216 WC B 28 Bulb Varies with style selected
2 Cover Cast Iron ASTM A 126 CL B 60 Pilot Gasket Graphite
3 Cover Bolts Steel AISI 1038
4 Main Valve Head Stainless Steel ASTM A 743 CA 40
5 Main Valve Seat Stainless Steel ASTM A 743 CA 40
7 Valve Return Spring Stainless Steel AISI 302
8 Valve Stem Stainless Steel AISI 304
10 Cover Gasket Graphite BS 2815 A I nstallation
11 Stem Bushing Brass ASTM B 16 The regulator should be installed in a horizontal line with suitable bypass
12 Lower Diaphragm Case Cast Iron ASTM A 126 CL B and isolating valves. A steam trap should be installed upstream to prevent
Cast Steel ASTM A 216 WC B condensate from reaching the valve. The trap and regulator should both be
13 Diaphragm Plate Stainless Steel ASTM A 743 CA 40 protected with a strainer separator set. The thermostatic bulb must be care-
14 Main Diaphragm (2 ply) Stainless Steel ASTM A240 fully located in the medium being heated. Complete installation instructions
15 Orifice Brass ASTM B16
are given in IM-3-000-US.
17 Diaphragm Gasket Graphite BS 2815 A

18 Pilot Valve Body Cast Iron ASTM A 126 CL B M aintenance
Cast Steel ASTM A 216 WC B Complete installation and maintenance instructions are given in
IM-3-000-US and ADVP 3029, a copy of which is supplied with each valve.
19 Pilot Valve Seat Stainless Steel AISI 303
Available spare parts are shown on TI-3-2071-US and TI-1-1121-US.
20 Pilot Valve Head Stainless Steel AISI 440A
21 Adjustment Knob Phenolic ASTM D 700 Ty2
23 Extension Nut Brass ASTM B 16
24 Case Tube Brass ASTM B 135 (330) TI-1-1117-US 4.12
1: 73
Regulators
Pilot Operated
Temperature
Pilot Operated Temperature Regulator w/ Electric Override

1/2" to 4" 25TE
Model 25TE
The 25TE has all of Capacities
the features of the Sizes 1/2" to 2" 2-1/2", 3", 4" 1/2" to 2" 2", 2-1/2", 3", 4" The valve is sized according to the temperature
control requirements.
25T, with the addition Connections NPT ANSI 125 NPT ANSI 300 For selection & sizing data, see TIS 1.1114
of an electric pilot. An
Construction Cast Iron Cast Steel
electrical signal can Sample Specification
override the tempera- Options ANSI 250 ANSI 150 The pressure reducing valves shall be of the
ture pilot to provide (excludes 2") pilot-actuated diaphragm operated type with
a remote shut-off Non-Standard Capillary tubing length in 5 ft. electric override. The main valve shall be sin-
capability. increments to a maximum of 50 ft. (see TIS 1.1123) gle-seated with hardened stainless steel trim;
the valve body shall be cast iron (cast steel).
Electric Pilot Enclosure: NEMA 4 & 7 (C&D) The pilots shall be bolted directly to the valve
Note: For pressures Specifications 115v/60Hz; Holding:23 VA body and shall be removable without disturb-
below 15 psig, the Inrush: 45VA; Normally closed ing the control connections The temperature
200 psig Max. operating pressure setting shall be adjustable without the use of
E pilot is not recom- tools, and the set point shall be indicated on a
mended for use with Electric Pilot 140 psig Max. operating pressure calibrated dial. The thermostatic system shall
valves 2-1/2" and Options (for faster response time) be solid-fill, and shall incorporate over heat
230 volt coil protection. The electric pilot shall have a NEMA
larger.
4 & 7 (C & D) enclosure with115v (230v) 60 Hz
Limiting Operating Conditions coil.
Max. Operating NPT: 200 psig (14 barg) @ 392˚F

(200˚C) A A1
Pressure (PMO) ANSI 125: 125 psig ( 8 barg) @ 392˚F (200˚C)
ANSI 250: 200 psig (14 barg) @ 392˚F (200˚C)
ANSI 150: 185 psig (12 barg) @ 392˚F (200˚C)
ANSI 300: 200 psig (14 barg) @ 392˚F (200˚C)
Max. Operating 392˚F (200˚C) C
C
Temperature* *The temperature of the sensing bulb must
not exceed 350˚F (177˚C)
E
Standard Temperature Ranges E
30˚F to 90˚F 0˚C to 32˚C
D
200˚F to 260˚F 95˚C to 125˚C 260˚F to 320˚F 125˚C to 160˚C D

PMA Cast Iron: 250 psig/0-450˚F 17 barg/0-232˚C
Max. allowable Cast Steel: 300 psig/0-450˚F 20 barg/0-232˚C B B
pressure 1/2" to 2" 2"* to 4"
Max. allowable Cast Steel: 450˚F/0-300 psig 232˚C/0-20 barg
temperature Dimensions (nominal) in inches and millimeters
Ansi 125 Ansi 250
Typical Applications Ansi 150 Ansi 300 Weight
Size A A1 A1 B C D E Cast Iron Cast Steel
Temperature control applications where the valve must also respond
to an electrical program timer, safety or limit switch, or remote manual 1/2", 3/4" 5.5 – – 7.6 12.1 6.2 18.25 30.5 lb 33 lb
140 – – 194 306 157 464 13.8 kg 15 kg
switch.
1" 6.0 – – 8.6 12.0 6.75 18.75 37.5 lb 41 lb
Installation 152 – – 219 305 171 476 17 kg 15 kg
The regulator should be installed in a horizontal line with suit-
1-1/4", 1-1/2" 7.25 – – 8.6 12.6 7.1 19.6 43 lb 47 lb
able bypass and isolating valves. A steam trap should be installed
184 – – 219 319 179 498 19.5 kg 21.3 kg
upstream to prevent condensate from reaching the valve. The trap
and regulator should both be protected with a strainer. The thermo- 2" 8.5 – 9.0 10.6 13.2 8.2 21.4 67.5 lb 74 lb
static bulb must be carefully located in the medium being heated. 216 – 228 270 335 208 543 30.6 kg 33.6 kg
Complete installation instructions are given in IMI 650-D76. 2-1/2" – 10.9 11.5 13.6 13.9 13.9 27.9 156 lb 170 lb
_ 276 292 346 354 354 708 70.8 kg 77.1 kg
Maintenance Complete installation and maintenance 3" – 11.75 12.5 13.6 13.9 14.4 28.4 187 lb 204 lb
instructions are given in IMI 650-D76, a copy of which is supplied – 298 318 346 351 367 721 84.8 kg 92.5 kg
with each valve. Available spare parts are shown on TI-1-1120-US
4" – 13.9 14.5 15.6 15.1 16.1 31.2 283 lb 308 lb
and TI-3-0271-US. – 352 368 397 383 410 792 128 kg 140 kg
TI-1-11161-US 4.12
1: 74
Pilot Operated Temperature Regulator w/ Electric Override
Regulators
1/2" to 4" 25TE
38
36
35
Pilot Operated
Temperature
32
3
33
34 2
13
9 7
39 8 1
37 10
29 31 12
30
11 4
60 5
40
61 14
3
25
2
60
11 16
9 13
7
1
4
5 17
6
25
25
18
15
28
27 19
19
21
15
22
21 23
22 24
20
20
26
1/2" to 2"
1 Valve Body Cast Iron ASTM A 126 CL B 26 Plug (Cast Iron) Brass
3 Cover Bolts Steel ASTM A449 27 Connector Stud Stainless Steel
4 Main Valve Head Stainless Steel 28 Body Gasket 1/2" - 2" Copper Clad
5 Main Valve Seat Stainless Steel 2"* - 4" Graphite
7 Valve Return Spring Stainless Steel 29 Pilot Valve Body Cast Iron ASTM A 126 CL B
8 Valve Stem Stainless Steel Cast Steel ASTM A216 Gr WCB
9 Strainer Screen Stainless Steel 30 Pilot Valve Seat Stainless Steel
10 Valve Stem Sleeve Stainless Steel 31 Pilot Valve Head Stainless Steel
11 Spring Guide Cast Iron 1/2" - 2" 32 Adjustment Knob Phenolic
CRS 2"* - 4" 33 Pointer Stainless Steel
12 Nut Steel 34 Extension Nut Brass
13 Cover Gasket Graphite 35 Case Tube Brass
14 Pressure Equalizer Pipe Stainless Steel 36 Retaining Nut Brass
15 Upper Diaphragm Case Cast Iron ASTM A 126 CL B 37 Pilot Mounting Screws Steel
Cast Steel ASTM A216 Gr WCB 38 Capillary Tube Varies with sytle selected
16 Stem Bushing Stainless Steel 39 Bulb Varies with style selected
(2-1/2" - 4" Cast Steel only) 40 Electric Pilot Body Cast Iron
17 Diaphragm Plate Stem Stainless Steel Cast Bronze
18 Diaphragm Stem Guide Stainless Steel 60 Pilot Gasket Graphite
19 Nut Brass 1/2" - 2" 61 Electric Solonoid Valve
Steel 2"* - 4"

20 Lower Diaphragm Case Cast Iron ASTM A126CL B
21 Diaphragm Plate Brass 1/2" - 2"
C.I. 2"* - 4"
22 Main Diaphragm (2 ply) Stainless Steel ASTM A240
23 Bushing CRS
Brass TI-1-11161-US 4.12
1: 75
Regulators
Pilot Operated
Temperature
Pilot Operated Temperature Regulator with Electric

Override 6" 25TE
The 25TE has Model 25TE T ypical A pplications

all the features Temperature control applications where the valve must also respond to an
of the 25T with Sizes 6" electrical program timer, safety or limit switch, or remote manual switch.
the addition of an Connections ANSI 125, 250 ANSI 150, 300
electric pilot. An Construction Cast Iron Cast Steel S ample S pecification

Temperature Regulators shall be of the pilot-actuated, diaphragm-operated
electrical signal Options Reduced Orifice Designated by "S"
Non-Standard capillary tubing length
type with electric override. The main valve shall be single-seated, with hard-
can override the in 5 ft. intervals ened stainless steel trim; the valve body shall be cast iron. The pilots shall
temperature pilot. to a maximum of 50 ft. be removable without disturbing the control connections. The temperature
This valve meets (See TI-1-1123-US) setting shall be adjustable without the use of tools, and the set point shall be
Electric Pilot indicated on a calibrated dial. The thermostatic system shall be solid fill, and
Class IV shut-off Enclosure: NEMA 4 & 7 (C&D)
Specifications 115v/60Hz shall incorporate overheat protection. The electric pilot shall have a NEMA
specifications but Holding: 23 VA 4&7 (C&D) enclosure with 115v (230v) 60 Hz coil.
is not suitable for Inrush: 45 VA
Normally closed
dead-end service.
200 psig Max. operating pressure C apacities
Standard capillary The valve is sized according to the temperature control requirements.
tubing lengths are Electric Pilot 140 psig Max. operating pressure For selection and sizing, see TI-1-1124-US.
Options (for faster response time)
8ft and 15ft. 230 volt coil
A1

400
C ast I ron 204
392 200
rve
ANSI 250
u
300 nc 149
Temperature ˚F
Temperature ˚C
o
ati C
tur
sa
a m
Ste
200 93
ANSI 125
100 38
E
15 1
0 50 100 150 200 250 300
(7) (14) (20)
D
C ast S teel
450 232
400 ANSI 300 204
392 200
rve
cu
300 ion 149 B
Temperature ˚F
Temperature ˚C
at
tur
sa
am
Ste
200
ANSI 150
93 D imensions ( nominal ) in inches and millimeters
100 38
Ansi 125/150 Ansi 250/300 Weight
Size A1 A1 B C D E
15 1 6" 18.1 19.0 19.75 11.8 16.7 28.5 560 lb
0 50 100 150 200 250 300
(7) (14) (20) 460 483 502 300 424 724 254 kg
S tandard T emperature R anges

C v V alues 30˚F to 90˚F 0˚C to 32˚C
*The temperature of the 60˚F to 120˚F 15˚C to 50˚C 160˚F to 220˚F 70˚C to 105˚C
Size 6" 6" "S" 100˚F to 160˚F 40˚C to 70˚C 200˚F to 260˚F 95˚C to 125˚C
sensing bulb must not
Cv value 260 185 exceed 350˚F (177˚C) 120˚F to 180˚F 50˚C to 80˚C 260˚F to 320˚F 125˚C to 160˚C
1: 76
Pilot Operated Temperature Regulator with Electric Override
Regulators
6" 25TE
Pilot Operated
Temperature
27
3
25
24 2
21 28
10
23
18 8
26
20
19
60
61
29
4
15 5
11
16
13
14
17
15 12
No. Part Material 20 Pilot Valve Head Stainless Steel AISI 440A
1 Valve Body Cast Iron ASTM A 126 CL B 21 Adjustment Knob Phenolk ASTM D 700 Ty2
Cast Steel ASTM A 216 WC B 23 Extension Nut Brass ASTM B 16
2 Cover Cast Iron ASTM A 126 CL B 24 Case Tube Brass ASTM B 135 (330)
Cast Steel ASTM A 216 WC B 25 Retaining Nut Brass ASTM B 16
3 Cover Bolts Steel AISI 1038 26 Pilot Mounting Screws Steel 5/16"-18x1 ASTM A449
4 Main Valve Head Stainless Steel ASTM A 743 CA 40 27 Capillary Tube Varies with style selected
5 Main Valve Seat Stainless Steel ASTM A 743 CA 40 28 Bulb Varies with style selected
7 Valve Return Spring Stainless Steel AISI 302 29 Electric Pilot Adaptor Cast Iron ASTM A126 CL B
10 Cover Gasket Graphite BS 2815A 61 Electric Solenoid Valve
12 Lower Diaphragm Case Cast Iron ASTM A 126 CL B I nstallation
Cast Steel ASTM A 216 WC B The regulator should be installed in a horizontal line with suitable bypass and iso-
lating valves. A steam trap should be installed upstream to prevent condensate from
reaching the valve. The trap and regulator should both be protected with a strainer
14 Main Diaphragm (2 ply) Stainless Steel ASTM A240 separator set. The thermostatic bulb must be carefully located in the medium being
15 Tube & Orifice Brass ASTM B16 heated. Complete installation instructions are given in IM-3-000-US.
17 Diaphragm Gasket Graphite BS 2815A
M aintenance
Complete installation and maintenance instructions are given in IM-3-000-US
18 Pilot Valve Body Cast Iron ASTM A 126 CL B and ADVP 3029, a copy of which is supplied with each valve. Available spare
Cast Steel ASTM A 216 WC B parts are shown on TI-3-0271-US and TI-1-1121-US.
19 Pilot Valve Seat Stainless Steel AISI 303
TI-1-11171-US 4.12
1: 77
Regulators
Pilot Operated
Temperature
Electric Pilot Operated On/Off Regulator

1/2" to 4" 25E
The 25E is controlled Typical Applications
by an electric pilot Model 25E
valve. The main valve On/Off control of steam flow in response
opens wide when the Sizes 1/2" to 2" 2-1/2", 3", 4" 1/2" to 2" 2", 2-1/2", 3", 4" to remote manual or automatic electri-
pilot is energized; it Connections NPT ANSI 125 flgd. NPT ANSI 300 flgd. cal signals which may originate at safety
closes tight when the switches, timers, manual switches, etc.
pilot is de-energized. Construction Cast Iron Cast Steel
The 25E does not mod-
Options ANSI 250 flgd. ANSI 150 flgd.
ulate or throttle steam (excludes 2")
at part load. Electric Pilot Enclosure: NEMA 4 & 7 (C&D)
Specifications 115v/60Hz
Note: For pressures Holding: 23 VA
Inrush: 45 VA
below 15 psig, the
Normally closed
E pilot is not recom- 2
mended for use with
valves 2-1/2" and Electric Pilot 40 psig Max. operating pressure
1
Options (for faster response time)
larger. 230 volt coil
A1
A
Sample Specification C
The On/Off operation of the main valve shall be
controlled by an electrical solenoid pilot which
is bolted directly to the main valve and may be C
removed without disturbing the control tubing con-
nections. The main valve shall be single seated with E
hardened stainless steel trim. The valve body shall E
be cast iron (cast steel). The electric pilot shall have
a NEMA 4&7 (C&D) enclosure with 115v (230v) 60 D
Hz coil. D

Max. Operating NPT: 200 psig (14 barg) @ 392˚F (200˚C) B B
Pressure (PMO) ANSI 125: 125 psig ( 8 barg) @ 392˚F (200˚C)
1/2" to 2" 2"* to 4"
ANSI 250: 200 psig (14 barg) @ 392˚F (200˚C)
ANSI 150: 185 psig (12barg) @ 392˚F (200˚C)
ANSI 300: 200 psig (14barg) @ 392˚F (200˚C)
Ansi 125 Ansi 250
Max. Operating 392˚F (200˚C) Ansi 150 Ansi 300 Weight
Temperature (TMO) Size A A1 A1 B C D E Cast Iron Cast Steel
1/2", 3/4" 5.5 – – 7.6 6.1 6.2 12.25 28 lb 31 lb
140 – – 194 154 157 311 12.7 kg 14.1 kg
Pressure Shell Design Conditions 1" 6.0 – – 8.6 6.0 6.75 12.75 35 lb 38 lb
152 – – 219 152 171 324 15.9 kg 17.2 kg
PMA Cast Iron: 250 psig/0-450˚F 17 barg/0-232˚C 1-1/4", 1-1/2" 7.25 – – 8.6 6.6 7.1 13.6 40.5 lb 44 lb
Max. allowable Cast Steel: 300 psig/0-450˚F 20 barg/0-232˚C 184 – – 219 167 179 346 18.4 kg 20 kg
pressure
2" 8.5 – 9.0 10.6 7.2 8.2 15.4 65 lb 71 lb
TMA Cast Iron: 450˚F/0-250 psig 232˚C/0-17 barg 216 – 228 270 183 208 391 29.5 kg 32.2 kg
Max. allowable Cast Steel: 450˚F/0-300 psig 232˚C/0- barg
2-1/2" – 10.9 11.5 13.6 7.9 13.9 21.8 153.5 lb 167 lb
temperature
_ 276 292 346 200 354 554 69.6 kg 75.8 kg
3" – 11.75 12.5 13.6 7.9 14.4 22.25 184 lb 201 lb

Capacities – 298 318 346 198 367 565 83.7 kg 91.2 kg
For selection and sizing data, see TI-1-1114-US. 4" – 13.9 14.5 15.6 9.1 16.1 25.25 280.5 lb 305 lb
– 352 368 397 232 410 641 127 kg 138 kg
1: 78
Regulators
1/2" to 4" 25E
Pilot Operated
Temperature
42
41
60 3
61 40
2
3 9 13
8
10 7
2
12 1
60 11
11 4
9 13 5
7
1 14
4 25
5
6
25
25 28 16
17
28
27
18
19
15
15
19
21
21
22
23 22
20 24
20
26
1/2" to 2"
No. Part Material 25 Tubing Assembly Copper
1 Valve Body Cast Iron ASTM A 126 CL B Brass
Cast Steel ASTM A216 Gr WCB 27 Connector Stud Stainless Steel
3 Cover Bolts Steel ASTM A449 28 Body Gasket 1/2" - 2" Copper Clad
4 Main Valve Head Stainless Steel 2"* - 4" Graphite
5 Main Valve Seat Stainless Steel 40 Electric Pilot Body Cast Iron ASTM A 126 CL B
Cast Bronze ASTM B62
6 Main Valve Seat Gasket Copper 41 Electric Pilot Cover Cast Iron ASTM A 126 CL B
7 Valve Return Spring Stainless Steel 42 Cap Screws Steel ASTM A449
8 Valve Stem Stainless Steel 60 Pilot Gasket Stainless Steel
9 Strainer Screen Stainless Steel 61 Electric Solenoid Valve
10 Valve Stem Sleeve Stainless Steel
11 Spring Guide Cast Iron 1/2"-2"
CRS 2"* - 4"
12 Nut Steel
13
14
Cover Gasket
Pressure Equalizer Pipe
Graphite
Stainless Steel
Installation
The valve should be installed in a horizontal pipe with suitable bypass
15 Upper Diaphragm Case Cast Iron ASTM A 126 CL B
and isolating valves. A steam trap should be installed upstream to
prevent condensate from reaching the valve. The trap and valve
(2-1/2" - 4" Cast Steel only) should both be protected with a strainer.
18 Diaphragm Stem Guide Stainless Steel
19 Nut Brass 1/2" - 2"
Steel 2"* - 4"


21 Diaphragm Plate
Cast Steel
Brass 1/2" - 2"
ASTM A216 Gr WCB
Maintenance
C.I. 2"* - 4"
22 Main Diaphragm (2 ply) Stainless Steel IM-3-000-US, a copy of which is supplied with each valve. Available
23 Bushing CRS spare parts are shown on TI-1-1120-US and TI-3-0271-US.
TI-1-1118-US 04.12
1: 79
Regulators
Pilot Operated
Temperature

6" 25E
The 25E is controlled Typical Applications

Model 25E
by an electric pilot On/Off control of steam flow in response to remote manual
valve. The main valve Sizes 6" or automatic electrical signals which may originate at safety
opens wide when the switches, timers, manual switches, etc.
Connections ANSI 125, 250 ANSI 150, 300
pilot is energized;
it closes when the Construction Cast Iron Cast Steel

pilot is de-energized.
Options Reduced Orifice Designated by "S"
The 25E does not The On/Off operation of the main valve shall be controlled by an
modulate or throttle Electric Pilot Enclosure: NEMA 4 & 7 (C&D) electric solenoid pilot which may be removed without disturbing
steam at part load. Specifications 115v (230v)/60Hz
the control tubing connections. The main valve shall be single-
Holding: 23 VA
This valve meets Inrush: 45 VA seated, with hardened stainless steel trim; the valve body shall
Class IV shut-off Normally closed be cast iron. The electric pilot shall have a NEMA 4&7 (C&D)
specifications but is enclosure with 115v (230v) 60 Hz coil.
not suitable for dead- Electric Pilot 140 psig Max. operating pressure
end service. Options (for faster response time)
230 volt coil
Capacities
The valve is sized according to the temperature control
Limiting Operating Conditions requirements. For selection and sizing, see TI-1-1124-US.
Cast Iron
400 204
392 200
e
curv ANSI 250
300 on 149 A1
Temperature ˚C
ati
tur
sa
m
Stea
200 93
ANSI 125
100 38
C
15 1
0 50 100 150 200 250 300
(7) (14) (20)
E
Cast Steel
450 232
ANSI 300
400 204
392 200 D
e
c urv
300 ion 149
Temperature ˚F
Temperature ˚C
at
tur
sa
am
Ste
200 93
ANSI 150
100 38
B
15 1
0 50 100 150 200 250 300
(7) (14) (20)
The product should not be used in shaded area. Ansi 125/150 Ansi 250/300
Size A1 A1 B C D E Weight
Cv Values 6" 18.1 19.0 19.75 8.75 16.7 25.4 560 lb
Size 6" 6" "S" 460 483 502 222 424 646 254 kg
Cv value 260 185
1: 80
Electric Pilot Operated On/Off Valve Regulator
Regulators
6" 25E
3
Pilot Operated
2
Temperature
10
8
53
52
61
29
4
60
15 5
16
13
14
17
15 12
No. Part Material
1 Valve Body Cast Iron ASTM A 126 CL B
2 Cover Cast Iron ASTM A 126 CL B
3 Cover Bolts Steel AISI 1038
4 Main Valve Head Stainless Steel ASTM A 743 CA 40
5 Main Valve Seat Stainless Steel ASTM A 743 CA 40
7 Valve Return Spring Stainless Steel AISI 302
8 Valve Stem Stainless Steel AISI 304
Installation
The valve should be installed in a horizontal pipe with suitable by-
pass and isolating valves. A steam trap must be installed upstream
12 Lower Diaphragm Case Cast Iron ASTM A 126 CL B to prevent condensate from reaching the valve. The trap and valve
Cast Steel ASTM A 216 WC B should both be protected with a strainer separator set.
15 Orifice Brass ASTM B16

Maintenance
17 Diaphragm Gasket Graphite BS 2815 A IM-3-000-US and ADVP 3029, a copy of which is supplied with each
29 Electric Pilot Adaptor Cast Iron ASTM A126 CL B valve. Available spare parts are shown on TI-3-0271-US and
52 Electric Pilot Cover Cast Iron ASTM A 126 CL B TI-1-1121-US.
53 Cap Screws Steel ASTM A449
60 Pilot Gasket Graphite
61 Electric Solenoid Valve
TI-1-1119-US 04.12
1: 81
Regulators
Pilot Operated
Temperature

25 Series Thermostat Bulb Types
The Thermostat Bulb styles are for temperature
pilots used on the following:
25T & 25TE Temperature Controls
25PT & 25 PTE Pressure Temperature Controls.
Thermostat Bulb Types

Type
T1 Bulb in copper with brass capillary tubing. T1
T10 Type
T2 Bulb in copper with union connection T2
3/4" NPT, with brass capillary tubing. T11
T4 T1 flanged temperature pilot well.
T5 Brass, 5¾" extension well for T2 thermostat

bulb.
T6 Stainless steel, 5¾" extension well for T2

thermostat bulb. Type
T5
T6
T7 Brass, 18" extension well for T1 thermostat bulb.
Type
T8 Stainless steel, 18" extension well for T1 T4*
thermostat bulb.

T9 Wall mounting bracket for T1 thermostat bulb.
T10 Bulb in stainless steel, with stainless

steel capillary tubing.
T11 Bulb in stainless steel with union connection

3/4" NPT, with stainless steel capillary tubing.
*bulb/pilot
not included
Up to 200˚F / 93˚C above the control set point
provided temperatures at the bulb do not exceed Type
350˚F 176˚C. T7
T8
Options: Type
Capillary Tube Length T9*
Standard 8 ft. and 15 ft. available. Intervals of 5 ft. up
to a maximum of 50 ft.
1: 82
Regulators
25 Series Thermostat Bulb Types
Dimensions (nominal) in inches & millimeters
Pilot Operated
Temperature
NPT
Style A B C D E F G H J
T1 8 0.62 – – – – – – – A
203 15.7 T1 B
T2 – – 5.21 0.62 – – – 3/4" –
132 15.7
T4 5 0.62 – 1.4 7.0 2.25 1.0 – 5/16" C
127 15.7 36 178 57.2 25.5
T5 – – 5.75 0.75 – – – 3/4" – T2 D
146 19
T6 – – 5.75 0.75 – – – 3/4" – H
146 19 (3) 5/16"
T7 – – 18 0.75 – – – 3/4" – Adjustable
457 19 T4* A E
T8 – – 18 0.75 – – – 3/4" – G D F
457 19 B
T9 – – – – 6.7 1.5 2.1 – –
170 38 53 1.05" O.D. dia.
T10 6.4 0.62 – – – – – – – .75" I.D.
162 15.7
T11 – – 6.12 0.62 – – – 3/4" – C
155 15.7
T5* D
T6* D
Installation H
The thermostatic bulb should be carefully located in the medium
being heated. Make sure that the entire length of the thermostatic C
bulb is immersed in the heated medium with a good circulation left D

T7*
ober it. Locate the thermometer being used to monitor temperature
close to the thermostatic bulb. When the bulb is contained in a well, H
use a heat conducting compound to improve response time.

C
T8* D
How to Specify
1 – 1/2" Spirax Sarco 25T Temperature Control with Thermostat G
T9*
Bulb Style T2.
F
E
T10 B
D
T11
H
*bulb/pilot not included.

TI-1-1123-US 3.14
1: 83
Regulators
Pilot Operated
Temperature
Combination Pressure/Temperature Regulator

1/2" to 4" 25PT
The 25PT eliminates the need for
Model 25PT Typical Applications
a separate pressure regulator and
a temperature regulator. Normal Sizes 1/2" to 2" 2-1/2", 3", 4" 1/2" to 2" 2", 2-1/2", 3", 4" Storage steam water heaters, instanta-
operation is controlled by the tem- neous heat exchangers and converters,
perature pilot, and the pressure Connections NPT ANSI 125 flgd. NPT ANSI 300 flgd. air handling coils, tank heating coils,
pilot sets an upper limit on the steam jacketed vessels, steam chests,
downstream steam pressure. The Construction Cast Iron Cast Steel molds and platens, and other tempera-
temperature pilot has a calibrated ture control applications where it is nec-
dial for accurate temperature set-
Options ANSI 250 flgd. ANSI150flgd. essary or desirable to set an upper limit
ting, and is available with a variety
(excludes 2") on the delivered steam pressure.
of solid-fill sensing bulbs (See TIS
1.1123). The standard capillary Non-Standard capillary tubing length (see TIS 1.1123)
tubing length is 8 feet, with an
optional standard length of 15 feet. Capacities
The regulator is sized according to the
Limiting Operating Conditions F
temperature control requirements. For
selection and sizing, see TI-1-1124-US.
Max. Operating NPT: 250 psig (17 barg) @ 450˚F (232˚C)
Pressure (PMO) ANSI 125: 125 psig ( 8 barg) @ 450˚F (232˚C) 1/4" NPT Sensing
ANSI 250: 250 psig (17 barg) @ 450˚F (232˚C) Line Conncetion
ANSI 150: 185 psig (12 barg) @ 450˚F (232˚C) F
ANSI 300: 300 psig (20 barg) @ 450˚F (232˚C)
Temperature
*The temperature of the sensing bulb must not exceed 350˚F (177˚C) C

Standard Temperature Ranges C
30˚F to 90˚F 0˚C to 32˚C

E
100˚F to 160˚F 40˚C to 70˚C 200˚F to 260˚F 95˚C to 125˚C E
120˚F to 180˚F 50˚C to 80˚C 260˚F to 320˚F 125˚C to160˚C

For the following downstream pressures, three color-coded pilot D A1
valve springs are available:
D
Pressure Shell Design Conditions B

PMA Cast Iron: 250 psig/0-450˚F 17 barg/0-232˚C A
Max. allowabl 1/2" to 2" 2"* to 4"
pressure Cast Steel: 600˚F/0-300 psig 316˚C/0-21 barg B

Max. allowable Ansi 125 Ansi 250
temperature Ansi 300 Weight

Sample Specification Size A A1 A1 B C D E F Cast Iron Cast Steel
1/2", 3/4" 5.5 – – 7.6 13.25 6.2 19.4 5.0 38 lb 41 lb
Pressure/Temperature Regulators shall be of the pilot-
140 – – 194 337 157 494 127 17.2 kg 18.6 kg
actuated, diaphragm-operated type with separate pres-
1" 6.0 – – 8.6 13.2 6.75 19.9 5.0 45 lb 49 lb
sure and temperature pilots. The main valve shall be 152 – – 219 335 171 506 127 20.4 kg 22.2 kg
single-seated, with hardened stainless steel trim; the
1-1/4", 1-1/2" 7.25 – – 8.6 13.75 7.1 20.8 5.0 50.5 lb 55 lb
regulator shall be cast iron (cast steel). The pilots shall 184 – – 219 349 179 529 127 22.9 kg 25.0 kg
be removable without disturbing the control connections.
2" 8.5 – 9.0 10.6 14.4 8.2 22.6 5.0 75 lb 82 lb
The temperature setting shall be adjustable without the 216 – 228 270 365 208 573 127 34 kg 37.2 kg
use of tools, and the set point shall be indicated on a
2-1/2" – 10.9 11.5 13.6 15.1 13.9 29.0 5.0 163.5 lb 178 lb
calibrated dial. The thermostatic system shall be solid fill, _ 276 292 346 383 354 737 127 74.2 kg 80.7 kg
and shall incorporate overheat protection. The regulator
3" – 11.75 12.5 13.6 15.0 14.4 29.4 5.0 194.5 lb 212 lb
shall be capable of dead-end shut-off. – 298 318 346 381 367 748 127 88.2 kg 96.2 kg
4" – 13.9 14.5 15.6 16.3 16.1 32.4 5.0 290.5 lb 316 lb
– 352 368 397 414 410 824 127 132 kg 143 kg
1: 84
Regulators
1/2" to 4" 25PT
43 43
44
38 44
48
Pilot Operated
38 46
Temperature
36 48
38 36 45
46 35 53
32 50
48
45 32 47
49
33 53 33
34 34 39
29 48 51
37 50 29 3
31 49 30
30 47 37
58 58 9 2
63 13
67 8
60 10 7
64 3 12 1
65 11 4
2 5
11
66 13
7
14
25 1 25
4
5 16
6
25
17
28
27 18
19 15
15 19
21 21
22 23
22
1/2" to 2" 20 24
20
2"* to 4"
26 *ANSI 300 ONLY
34
Pointer
Extension Nut
Stainless Steel
Brass
No. Part Material 35 Case Tube Brass
1 Valve Body Cast Iron ASTM A 126 CL B 36 Retaining Nut Brass
Cast Steel ASTM A216 Gr WCB 37 Pilot Mounting Screws Steel
2 Cover Cast Iron ASTM A 126 CL B 38 Capillary Tube Varies with style selected
Cast Steel ASTM A216 Gr WCB 39 Bulb Varies with style selected
3 Cover Bolts Steel ASTM A449 43 Adjustment Screw Stainless Steel
4 Main Valve Head Stainless Steel 44 Jam Nut Brass
46 Upper Diaphragm Case Cast Iron
5 Main Valve Seat Stainless Steel Cast Steel
7 Valve Return Spring Stainless Steel 48 Spring Plate Steel ASTM A569
8 Valve Stem Stainless Steel 49 Diaphragm Stainless Steel
9 Strainer Screen Stainless Steel 50 Diaphragm PLate Brass
10 Valve Stem Sleeve Stainless Steel 51 Pilot Head Spring Stainless Steel
11 Spring Guide Cast Iron 1/2"-2" 52 Spring Retainer Cup Stainless Steel
CRS 2"* - 4" 53 Retaining Ring Brass
12 Nut Steel 54 Pilot Seat Stainless Steel
13 Cover Gasket Graphite 55 Pilot Head Stainless Steel
14 Pressure Equalizer Pipe Stainless Steel 56 Head Stem Stainless Steel
15 Upper Diaphragm Case Cast Iron 57 Stem Guide Stainless Steel
Cast Steel 58 Stem Guide Gasket Stainless Steel
16 Stem Bushing Stainless Steel AISI 303 59 Seat Gasket Stainless Steel
(2-1/2" - 4" Cast Steel only) 60 Pilot Gasket Graphite
17 Diaphragm Plate Stem Stainless Steel 61 Pilot Mounting Screws Steel ASTM A449
18 Diaphragm Stem Guide Stainless Steel 62 Diaphragm Case Screws Steel
19 Nut Brass 1/2" - 2" 63 "T" Pilot Adapter Brass
Steel 2"* - 4" 64 Adapter Pipe Steel
20 Lower Diaphragm Case Cast Iron ASTM A 126 CL B 65 "P" Pilot Adapter Ductile Iron
Cast Steel ASTM A216 Gr WCB Cast Steel
21 Diaphragm Plate Brass 1/2" - 2" 66 Adapter Stud Steel
C.I. 2"* - 4" 67 Adapter Nut Steel
22 Main Diaphragm (2 ply)
23 Bushing
Stainless Steel
CRS
Installation
25 Tubing Assembly Copper able bypass and isolating valves. A steam trap should be installed
Brass upstream to prevent condensate from reaching the regulator. The trap
26 Plug (Cast Iron) Brass and regulator should both be protected with a strainer. The thermo-
(Cast Steel) Steel static bulb must be carefully located in the medium being heated. The
27 Connector Stud Stainless Steel pressure sensing line may be located either in the downstream piping
28 Body Gasket 1/2" - 2" Copper Clad or in the steam space. Complete installation instructions are given in
2"* - 4" Graphite IM-3-000-US.
29

Pilot Valve Body Cast Iron
Cast Steel
ASTM A 126 CL B
ASTM A216 Gr WCB
Maintenance
30 Pilot Valve Seat Stainless Steel Complete installation and maintenance instructions are given in
31 Pilot Valve Head Stainless Steel IM-3-000-US, a copy of which is supplied with each regulator.
32 Adjustment Knob Phenolic Available spare parts are shown on TI-1-1120-US and TI-3-0271-US.
TI-3-017-US 4.12
1: 85
Regulators
Pilot Operated
Temperature

6" 25PT
The 25PT eliminates the need for Typical Applications
a separate pressure regulator and Storage steam water heaters, instantaneous heat exchangers and
Model 25PT
a temperature regulator. Normal converters, air handling coils, tank heating coils, steam jacketed ves-
operation is controlled by the tem- sels, steam chests, molds and platens, and other temperature control
perature pilot, and the pressure pilot Sizes 6" applications where it is necessary or desirable to set an upper limit
sets an upper limit on the down- on the delivered steam pressure.
stream steam pressure. The tempera- Connections ANSI 125, 250 ANSI 150, 300
ture pilot has a calibrated dial for Capacities
accurate temperature setting, and is Construction Cast Iron Cast Steel
available with a variety of solid-fill Pressure/Temperature Regulators shall be of the pilot-actuated, dia-
phragm-operated type with separate pressure and temperature pilots.
sensing bulbs (See TI-1-1123-US). Options Reduced Orifice Designated by "S"
Standard capillary tubing lengths are Non-standard capillary tubing The main valve shall be single-seated, with hardened stainless steel
length in 5 ft. intervals to a trim; the regulator body shall be cast iron. The pilots shall be remov-
8ft and 15ft. This valve meets Class
maximum of 50 ft. able without disturbing the control connections. The temperature
IV shut-off specifications but is not setting shall be adjustable without the use of tools, and the set point
(See TI-1-1123-US)
suitable for dead-end service. shall be indicated on a calibrated dial. The thermostatic system shall
be solid fill, and shall incorporate overheat protection.
Cast Iron 232
450
400 204
392 200
e
curv
on 149
Temperature ˚F
Temperature ˚C
300 ati F
tur
sa
1/4" NPT Sensing
ANSI 250
m
Stea
200 93 Line Connection
ANSI 125
100 38
15 1
0 50 100 150 200 250 300 C
(7) (14) (20)
Cast Steel E
600 315
500 260
450
Temperature ˚C
400 204
A1 D
ANSI 300
rve
cu
149
Temperature ˚F
300 at ion
tur D
sa
am
Ste
200 93
ANSI 150
38 B
100

0 50 100 150 200 250 300 350 Ansi 125/150 Ansi 250/300
(7) (14) (20)
Size A1 A1 B C D E F Weight
6" 18.1 19.0 19.75 13.0 16.7 29.7 5.0 560 lb
The product should not be used in shaded area. *The temperature of the sens- 460 483 502 330 424 754 127 254 kg
ing bulb must not exceed 350˚F
Downstream Pressure (177˚C)
Ranges Standard Temperature Ranges

For the following downstream pressures, 3 color-coded Cv Values 30˚F to 90˚F 0˚C to 32˚C
pilot valve springs are available: 60˚F to 120˚F 15˚C to 50˚C 160˚F to 220˚F 70˚C to 105˚C
Yellow: 3 to 30 psi Size 6" 6" "S"
Blue: 20 to 100 psi Cv value 260 185 120˚F to 180˚F 50˚C to 80˚C 260˚F to 320˚F 125˚C to 160˚C
Red: 80 to 250 psi
1: 86
Regulators
6" 25PT
Pilot Operated
27 43
Temperature
25 3
44
24
2
48
21
28
22
45 10
23 46
20 1
26 54
50
18 47 8
49
60
19 60
51 4
60
5
15
11
16
7
13
14
17
12
15
No. Part Material 28 Bulb Varies with style selected
1 Valve Body Cast Iron ASTM A 126 CL B 43 Adjustment Screw Stainless Steel AISI 304
Cast Steel ASTM A 216 WC B 44 Jam Nut Brass ASTM B16
2 Cover Cast Iron ASTM A 126 CL B 45 Pilot Valve Spring Steel AISI 1060
Cast Steel ASTM A 216 WC B 46 Upper Diaphragm Case Cast Iron ASTM A 126 CL B
3 Cover Bolts Steel AISI 1038 Cast Steel ASTM A 216 WC B
4 Main Valve Head Stainless Steel ASTM A 743 CA 40 47 Lower Diaphragm Case Cast Iron ASTM A 126 CL B
5 Main Valve Seat Stainless Steel ASTM A 743 CA 40 Cast Steel ASTM A 216 WC B
7 Valve Return Spring Stainless Steel AISI 302 48 Spring Plate Steel ASTM A569
8 Valve Stem Stainless Steel AISI 304 49 Diaphragm Stainless Steel ASTM A240
10 Cover Gasket Graphite BS 2815A 50 Diaphragm Plate Brass ASTM B36
11 Stem Bushing Brass ASTM B16 51 Head & Seat Assembly Stainless Steel AISI 440
12 Lower Diaphragm Case Cast Iron ASTM A 126 CL B Stainless Steel AISI 440F
Cast Steel ASTM A 216 WC B 54 Diaphragm Case Screws Steel 5/16" - 18 x 1" ASTM A449
13 Diaphragm Plate Stainless Steel ASTM A 743 CA 40 60 Pilot Gasket Graphite
15 Tube & Orifice Brass ASTM B16 Installation
16 Tubing Assembly Copper ASTM B280 (122) The regulator should be installed in a horizontal line with suitable bypass and
17 Diaphragm Gasket (2) Graphite BS 2815 A isolating valves. A steam trap should be installed upstream to prevent conden-
18 Pilot Valve Body Cast Iron ASTM A 126 CL B sate from reaching the regulator. The trap and regulator should both be protected
Cast Steel ASTM A 216 WC B with a strainer separator set. The thermostatic bulb must be carefully located in
19 Pilot Valve Seat Stainless Steel AISI 303 the medium being heated. The pressure sensing line may be located either in the
20 Pilot Valve Head Stainless Steel AISI 440A downstream or in the steam space. Complete installation instructions are given
21 Adjustment Knob Phenolic ASTM D 700 Ty2 in IM-3-000-US.
22
23
Pointer
Extension Nut
Stainless Steel
Brass
AISI 301
ASTM B16
Maintenance
24 Case Tube Brass ASTM B 135 (330)
and ADVP 3029, a copy of which is supplied with each regulator. Available
26 Retaining Nut Brass ASTM B 16
26 Pilot Mounting Screws Steel ASTM A449
27 Capillary Tube Varies with style selected TI-3-018-US 4.12
1: 87
Regulators
Pilot Operated
Temperature
Combination Pressure/Temperature Regulator w/ Electric Override

1/2" to 4" 25PTE
The 25PTE has all Model 25PTE Typical Applications

of the features of
Pressure/Temperature control applications where
the 25PT pressure/ Sizes 1/2" to 2" 2-1/2", 3", 4" 1/2" to 2" 2", 2-1/2", 3", 4"
the regulator must also respond to an electrical
temperature regulator, program timer, safety or limit switch, or remote
with the addition of Connections NPT ANSI 125 flgd. NPT ANSI 300 flgd.
manual switch.
an electric pilot which
Construction Cast Iron Cast Steel
permits an electrical Sample Specification
signal to override Options
ANSI 250 flgd. ANSI 150 flgd. Pressure/Temperature Regulators shall be of the
the temperature and (excludes 2") pilot-actuated, diaphragm-operated type with
pressure pilots to separate pressure and temperature pilots and
provide a remote shut-
Non-Standard capillary tubi ng length (see TIS 1.1123)
electrical override. The main valve shall be single-
off capability. Electric Pilot Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz seated, with hardened stainless steel trim; the
*Note: For pressures Specifications Inrush: 45 VA Normally closed regulator body shall be cast iron (cast steel). The
below 15 psig, 200 psig Max. operating pressure pilots shall be removable without disturbing the
the E pilot is not Electric Pilot For regulators 2-1/2" and larger at pressures below 125 control connections. The temperature setting shall
recommended for use Options psig, use the following electric pilot: be adjustable without the use of tools, and the set
with valves 2-1/2" and Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz point shall be indicated on a calibrated dial. The
larger. Inrush: 45 VA Normally closed thermostatic system shall be solid fill, and shall
140 psig Max Operating Pressure incorporate overheat protection. The regulator shall
be capable of dead-end shut-off. The electric pilot
shall have a NEMA 4 & 7 (C&D) enclosure with 115v
(230v) 60 Hz coil.
1/4" NPT Sensing
Line Connection F F
Max. Operating NPT: 200 psig (14barg) @ 392˚F (200˚C)
Pressure(PMO) ANSI 125: 125 psig ( 8 barg) @ 392˚F 200˚C)
ANSI 250: 200 psig (17 barg) @ 392˚F 200˚C)
ANSI 150: 185 psig (12 barg) @ 392˚F (200˚C) C
C
ANSI 300: 200 psig (14 barg) @ 392˚F (200˚C)
Max. Operating 392˚F (200˚C) E

Temperature E

A
Standard Temperature Ranges D D A1
30˚F to 90˚F 0˚C to 32˚C
B 1/2" to 2" B 2"* to 4"
Downstream Pressure Ranges Dimensions (nominal) in inches and millimeters

For the following downstream pressures, three color-coded pilot valve
Ansi 125 Ansi 250
Ansi 150 Ansi 300 Weight
springs are available: Size A A1 A1 B C D E F Cast Iron Cast Steel
Yellow: 3 to 30 psi Blue: 20 to 100 psi Red: 80 to 190 psi 1/2", 3/4" 5.5 – – 7.6 13.25 6.2 19.4 5.0 41 lb 45 lb
140 – – 194 337 157 494 127 18.6 kg 20.4 kg
1" 6.0 – – 8.6 13.2 6.75 19.9 5.0 48 lb 52 lb

Pressure Shell Design Conditions 152 – – 219 335 171 506 127 21.8 kg 23.6 kg
1-1/4", 1-1/2" 7.25 – – 8.6 13.75 7.1 20.8 5.0 53.5 lb 60 lb

PMA Cast Iron: 250 psig/0-450˚F 17 barg/0-232˚C 184 – – 219 349 179 529 127 24.3 kg 26.3kg
Cast Steel: 300 psig/0-600˚F 21 barg/0-316˚C 2" 8.5 – 9.0 10.6 14.4 8.2 22.6 5.0 78 lb 85 lb
216 – 228 270 365 208 573 127 35.4 kg 38.6 kg
Max. allowable temperature 2-1/2" – 10.9 11.5 13.6 15.1 13.9 29.0 5.0 166 lb 181 lb
Cast Steel: 600˚F/0-300 psig 316˚C/0-21 barg
_ 276 292 346 383 354 737 127 75.6 kg 82.1 kg
Capacities
3" –
–
11.75 12.5
298 318
13.6
346
15.0
381
14.4
367
29.4
748
5.0
127
197.5 lb
89.6 kg
215 lb
97.5 kg
The regulator is sized according to the temperature control
4" – 13.9 14.5 15.6 16.3 16.1 32.4 5.0 293.5 lb 320 lb
requirements. For selection and sizing, see TIS 1.1114 and 3.030.
– 352 368 397 414 410 824 127 133 kg 145 kg
1: 88
Combination Pressure/Temperature Regulator w/ Electric
Regulators
Override 1/2" to 4" 25PTE
43 43
44
38
44
Pilot Operated
48
Temperature
36 38 46
38 48 45
36
32 46 35 53
48 50
45 32 47
49
33 53 33 39
34 34
29 48 51
37 50 29 3
31 49 30
47 37
30
58 58 2
9 13
63 67 8 7
64 60 10 1
3 12
65 4
2 11 5
66 11
13
7 14
1 25
25 4
5
6 16
25
17
28
27 18
19 15
15 19
21 21
22
23
22
20 24
20
26
1/2" to 2" 2"* to 4" *ANSI 300 ONLY
34
Pointer
Extension Nut
Stainless Steel
Brass
No. Part Material 35 Case Tube Brass
1 Valve Body Cast Iron ASTM A 126 CL B 36 Retaining Nut Brass
Cast Steel ASTM A216 Gr WCB 37 Pilot Mounting Screws Steel
2 Cover Cast Iron ASTM A 126 CL B 38 Capillary Tube Varies with style selected
Cast Steel ASTM A216 Gr WCB 39 Bulb Varies with style selected
3 Cover Bolts Steel ASTM A449 43 Adjustment Screw Stainless Steel
4 Main Valve Head Stainless Steel 44 Jam Nut Brass
46 Upper Diaphragm Case Cast Iron
5 Main Valve Seat Stainless Steel Cast Steel
7 Valve Return Spring Stainless Steel 48 Spring Plate Steel ASTM A569
8 Valve Stem Stainless Steel 49 Diaphragm Stainless Steel
9 Strainer Screen Stainless Steel 50 Diaphragm PLate Brass
10 Valve Stem Sleeve Stainless Steel 51 Pilot Head Spring Stainless Steel
11 Spring Guide Cast Iron 1/2"-2" 52 Spring Retainer Cup Stainless Steel
CRS 2"* - 4" 53 Retaining Ring Brass
12 Nut Steel 54 Pilot Seat Stainless Steel
13 Cover Gasket Graphite 55 Pilot Head Stainless Steel
14 Pressure Equalizer Pipe Stainless Steel 56 Head Stem Stainless Steel
15 Upper Diaphragm Case Cast Iron ASTM A 126 CL B 57 Stem Guide Stainless Steel
Cast Steel ASTM A216 Gr WCB 58 Stem Guide Gasket Stainless Steel
16 Stem Bushing Stainless Steel 59 Seat Gasket Stainless Steel
(2-1/2" - 4" Cast Steel only) 60 Pilot Gasket Graphite
17 Diaphragm Plate Stem Stainless Steel 61 Pilot Mounting Screws Steel ASTM A449
18 Diaphragm Stem Guide Stainless Steel 62 Diaphragm Case Screws Steel
19 Nut Brass 1/2" - 2" 63 "T" Pilot Adapter Brass
Steel 2"* - 4" 64 Adapter Pipe Steel
20 Lower Diaphragm Case Cast Iron ASTM A 126 CL B 65 "P" Pilot Adapter Ductile Iron
Cast Steel ASTM A216 Gr WCB Cast Steel
21 Diaphragm Plate Brass 1/2" - 2" 66 Adapter Stud Steel
C.I. 2"* - 4" 67 Adapter Nut Steel
22 Main Diaphragm (2 ply)
23 Bushing
Stainless Steel
CRS
Installation
able bypass and isolating valves. A steam trap should be installed
Brass upstream to prevent condensate from reaching the regulator. The trap
26 Plug (Cast Iron) Brass and regulator should both be protected with a strainer. The thermo-
(Cast Steel) Steel static bulb must be carefully located in the medium being heated. The
27 Connector Stud Stainless Steel pressure sensing line may be located either in the downstream piping
28 Body Gasket 1/2" - 2" Copper Clad or in the steam space. Complete installation instructions are given in
2"* - 4" Graphite IM-3-000-US.
29

Pilot Valve Body Cast Iron
Cast Steel
ASTM A 126 CL B
ASTM A216 Gr WCB
Maintenance
30 Pilot Valve Seat Stainless Steel
31 Pilot Valve Head Stainless Steel IM-3-000-US, a copy of which is supplied with each regulator.
32 Adjustment Knob Phenolic Available spare parts are shown on TI-1-1120-US and TI-3-0271-US.
TI-3-0171-US 4.12
1: 89
Regulators
Pilot Operated
Temperature
Combination Pressure/Temperature Regulator w/ Electric

Override 6" 25PTE
The 25PTE has all Pressure/Temperature control applications where the
Model 25PTE regulator must also respond to an electrical program
of the features of
the 25PT pressure/ timer, safety or limit switch, or remote manual switch.
Sizes 6"
temperature regulator,
with the addition of Connections ANSI 125, 250 ANSI 150, 300
Pressure/Temperature Regulators shall be of the
an electric pilot which pilot-actuated, diaphragm-operated type with sepa-
permits an electrical Construction Cast Iron Cast Steel
Options rate pressure and temperature pilots. The main
signal to override Reduce Orifice Designated by "S" valve shall be single-seated, with hardened stainless
Non-standard capillary tubing length in 5 ft intervals to steel trim; the regulator body shall be cast iron. The
the temperature and
a maximum of 50ft. (See TI-1-1123-US) pilots shall be removable without disturbing the con-
pressure pilots. The
valve meets Class IV trol connections. The temperature setting shall be
Electric Pilot Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz
shut-off specifications Specifications Inrush: 45 VA Normally closed adjustable without the use of tools, and the set point
200 psig Max. operating pressure shall be indicated on a calibrated dial. The thermo-
but is not suitable for static system shall be solid fill, and shall incorporate
dead-end service. overheat protection.
Electric Pilot At pressures below 125
Standard capillary Options psig, use the following electric pilot:
tubing lengths are 8ft Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz Capacities
and 15ft. Inrush: 45 VA Normally closed The regulator is sized according to the tempera-
140 psig Max Operating Pressure ture control requirements. For selection and sizing,
see TI-1-1124-US and TI-3-030-US.
Limiting Operating Conditions F
1/4" NPT Sensing
400
Cast Iron 204 Line Connection
392 200
e
c urv ANSI 250
300 ion 149
Temperature ˚F
Temperature ˚C
at
tur
sa
a m
Ste C1
200 93
ANSI 125
100 38
15 1
0 50 100 150 200 250 300 E
(7) (14) (20)
D
ANSI 300
Cast Steel A1
450 232
400 204
392 200
rve
cu B
ion 149
Temperature ˚F
Temperature ˚C
at
tur
sa
200
Ste
am
93 Dimensions (nominal) in inches and millimeters
ANSI 150
Ansi 125/150 Ansi 250/300

100 38 Size A1 A1 B C1 D E F Weight
6" 18.1 19.0 19.75 13.0 16.7 29.7 5.0 560 lb

15 1 460 483 502 330 424 754 127 254 kg
0 50 100 150 200 250 300
(7) (14) (20)
Standard Temperature Ranges
30˚F to 90˚F 0˚C to 32˚C
Cv Values
Size 6" 6" "S"
*The temperature of the Downstream Pressure Ranges
sensing bulb must not For the following downstream pressures,
Cv value 260 185 exceed 350˚F (177˚C) 3 color-coded pilot valve springs are available:
1: 90
Combination Pressure/Temperature Regulator w/ Electric Override
Regulators
6" 25PTE
27
Pilot Operated
Temperature
25
24
43
21
23 44 3
18
20 48 2
26
19 28
60
45 10
61 46
54 1
48 50
29 47 8
60 49
63 51
60
64 65 4
60 5
15
11
16
7
13
14
17
12
15
No. Part Material 44 Jam Nut Brass
1 Valve Body Cast Iron ASTM A 126 CL B 45 Pilot Valve Spring Steel
Cast Steel ASTM A 216 WC B 46 Upper Diaphragm Case Cast Iron ASTM A 126 CL B
2 Cover Cast Iron ASTM A 126 CL B Cast Steel ASTM A 216 WC B
Cast Steel ASTM A 216 WC B 47 Lower Diaphragm Case Cast Iron ASTM A 126 CL B
3 Cover Bolts Steel AISI 1038 Cast Steel ASTM A 216 WC B
4 Main Valve Head Stainless Steel 48 Spring Plate Steel
5 Main Valve Seat Stainless Steel 49 Diaphragm Stainless Steel
7 Valve Return Spring Stainless Steel 50 Diaphragm Plate Brass
8 Valve Stem Stainless Steel 51 Head & Seat Assembly Stainless Steel
10 Cover Gasket Graphite Stainless Steel
11 Stem Bushing Brass 54 Diaphragm Case Screws Steel 5/16" - 18 x 1"
12 Lower Diaphragm Case Cast Iron ASTM A 126 CL B 60 Pilot Gasket Graphite
Cast Steel ASTM A 216 WC B 61 Electric Solenoid Valve
13 Diaphragm Plate Stainless Steel 63 "T" Pilot Adaptor Brass
14 Main Diaphragm (2 ply) Stainless Steel 64 Adaptor Pipe Steel
15 Tube & Orifice Brass ASTM B16 65 "P" Pilot Adaptor Ductile Iron
16 Tubing Assembly Copper ASTM B280 (122) Cast Steel
17 Diaphragm Gasket (2) Graphite
18 Pilot Valve Body Cast Iron ASTM A 126 CL B Installation
Cast Steel ASTM A 216 WC B The regulator should be installed in a horizontal line with suitable bypass and
19 Pilot Valve Seat Stainless Steel isolating valves. A steam trap should be installed upstream to prevent condensate
20 Pilot Valve Head Stainless Steel from reaching the regulator. The trap and regulator should both be protected
21 Adjustment Knob Phenolic with a strainer separator set. The thermostatic bulb must be carefully located in
23 Extension Nut Brass the medium being heated. The pressure sensing line may be located either in the
24 Case Tube Brass downstream piping or in the steam space. Complete installation instructions are
25 Retaining Nut Brass given in IM-3-000-US.
26 Pilot Mounting Screws Steel ASTM A 449
27 Capillary Tube Varies with style selected Maintenance
28 Bulb Varies with style selected
29 Electric Pilot Adaptor Cast Bronze ASTM B62
and ADVP 3029, a copy of which is supplied with each regulator. Available
43 Adjustment Screw Stainless Steel
TI-3-0181-US 4.12
1: 91
Regulators
Pilot Operated
Temperature

25T, 25TE, 25E, 25PT, 25PTE
How to Select and Size

25T and 25TE Temperature Controls
25E Electric On/Off Valve
25PT and 25PTE Pressure/Temperature Controls
Select the pilot or pilots best suited to the application, then determine
How to Size Valve
Proper regulator sizing requires the following information:
the regulator size required to meet the steam capacity load. Satisfactory
1) The steam capacity required for the application in pounds per hour.
temperature control and low control maintenance depend on sizing each
2) Inlet supply pressure of the steam taken immediately ahead of the
regulator correctly for its intended application.
regulator.
Too large a regulator may tend to hunt or it may operate for long
3) Outlet steam pressure from the allowable pressure drop across the
periods with the main valve just barely cracked open. Wire drawing – the
regulator.
erosive scouring of high-velocity steam – can subject an oversized valve
Where it is impossible to calculate the pressure drop, 35% to 40% of
seat to premature wear.
the gage supply pressure can be used as a reasonable approximation.
Too small a regulator will not meet peak heating load requirements. It
Noise level increases with the pressure drop. Install regulator with
will increase the time a system requires for coming up to temperature dur-
properly sized piping.
ing start-up.
Size of the regulator should be determined by actual steam capacity
requirements, not by pipe sizes in the system. For most applications, regu- Example
lator size will be smaller than the sizes of connected piping. Determine what size Spirax Sarco 25T Temperature Regulator will be
required for an instantaneous water heater heating 20 GPM of water from
60˚ to 160˚F. Steam supply pressure at the heater is 75 psig. Permissible
drop across the regulator is 20 psi.
Determining Steam Capacity Solution: Using formula for heating water:
For heating water with steam: lbs. of steam/hr. = GPM x temp rise ˚F x 1.1
2
lbs. of steam/h = GPM x temp rise ˚F x 1.1 = 20 x 100 x 1.1
2 2
= 1,100 lbs/h
For heating fuel oil with steam:
From the capacity chart overleaf, look in the first column for 75 psig inlet
lbs. of steam/h = GPM x temp rise ˚F x 1.1 pressure. In second column, find 55 psig downstream pressure (75 psig
4
inlet less 20 psi permissible drop). Follow a horizontal line to the sixth
column where we find that a 1" regulator is required to supply no less than
For heating air with steam coils: 1,100 pounds per hour.
lbs. of steam/h = CFM x temp rise ˚F

800
For radiation:
lbs. of steam/h = sq. ft. EDR

4
In the interests of development and improvement of the product, we reserve the right to change the specification. TI-1-1124 -US 04.02
1: 92
Regulators
25T, 25TE, 25E, 25PT, 25PTE
Capacities Pounds of saturated steam per hour
Inlet Outlet Nominal Valve Size
Pilot Operated
Temperature
Steam Steam
Pressure Pressure 1/2"S 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 6"
psig psig
Cv Factor 1.16 3.48 6.5 10.5 14 20 35 56 74 115 260
† 2 0 15 45 85 140 180 260 455 725 960 1,490
† 3 0 19 55 105 170 225 320 560 900 1,185 1,840
† 5 2 20 57 106 171 228 326 572 915 1,200 1,875
1 23 70 131 211 282 405 705 1,125 1,490 2,310
† 7 4 21 63 117 189 252 360 630 1,010 1,330 2,070
2 27 81 151 245 326 466 815 1,300 1,725 2,680
† 10 5 29 86 160 260 345 495 865 1,385 1,830 2,840
3 37 110 205 332 442 632 1,105 1,770 2,340 3,635
† 12 7 29 90 167 270 360 515 990 1,445 1,910 2,965
4 43 128 238 386 515 735 1,285 2,060 2,720 4,220
10 30 95 175 285 380 540 950 1,500 2,000 3,100 7,000
† 15 8 37 110 210 335 450 640 1,120 1,795 2,370 3,680 8,320
5 45 135 250 405 545 780 1,365 2,185 2,890 4,480 10,170
15 34 101 190 310 410 585 1,025 1,640 2,165 3,365 7,600
20 10 47 140 265 425 570 810 1,420 2,270 3,000 4,660 10,530
0-5 60 180 335 540 720 1,025 1,795 2,870 3,790 5,895 13,325
20 36 107 200 325 430 650 1,080 1,725 2.280 3,545 8,000
25 15 50 145 270 435 580 830 1,450 2,325 3,070 4,770 10,790
0-7 70 205 385 620 825 1,180 2,065 3,305 4,360 6,785 15,340
24 41 125 230 374 500 715 1,250 1,995 2,640 4,100 9,270
30 18 65 195 365 590 785 1,120 1,960 3,135 4,245 6,440 14,560
0-12 75 230 430 695 925 1,320 2,310 3,695 4,885 7,590 17,160
34 45 97 255 410 545 780 1,365 2,180 2,885 4,480 10,135
40 24 86 256 478 772 1,030 1,470 2,570 4,115 5,440 8,450 19,110
0-18 95 280 525 850 1,135 1,620 2,835 4,535 5,995 9,315 21,060
42 57 170 320 515 690 985 1,720 2,755 3,640 5,660 12,790
50 35 95 275 515 830 1,105 1,58 0 2,765 4,425 5,850 9,085 20,540
0-21 115 350 650 1,050 1,400 2,000 3,500 5,600 7,400 11,500 26,000
50 69 210 385 625 835 1,190 2,085 3,330 4,400 6,845 15,475
60 40 110 235 610 990 1,315 1,880 3,290 5,265 6,955 10,810 24,400
0-27 130 385 720 1,165 1,555 2,220 3,885 6,215 8,215 12,765 28,860
65 75 225 420 675 900 1,285 2,250 3,600 4,760 7,400 16,735
75 55 122 365 685 1,110 1,475 2,110 3,695 5,910 7,810 12,135 27,430
0-35 155 470 875 1,415 1,890 2,700 4,725 7,560 9,990 12,525 35,100
85 102 305 575 925 1,235 1,765 3,085 4,940 6,525 10,140 22,925
100 75 155 460 865 1,395 1,860 2,660 4,655 7,450 9,840 15,295 34,580
0-48 200 600 1,120 1,815 2,420 3,460 6,055 9,690 12,800 19,895 45,000
110 110 335 625 1,000 1,345 1,920 3,360 5,375 7,100 11,040 24,960
125 90 205 615 1,150 1,860 2,480 3,540 6,195 9,910 13,100 20,355 46,000
0-62 245 730 1,365 2,220 2,940 4,200 7,350 11,760 15,540 24,150 54,600
130 140 425 790 1,280 1,700 2,440 4,265 6,825 9,000 14,000 31,680
150 105 255 760 1,410 2,290 3,050 4,360 7,630 12,210 16,130 25,100 56,700
0-76 285 860 1,600 2,590 3,460 4,940 8,645 13,830 18,280 28,400 64,220
155 150 450 840 1,360 1,810 2,585 4,525 7,240 9,570 14,870 33,600
175 120 300 910 1,700 2,740 3,655 5,220 9,135 14,620 19,310 30,000 67,860
0-87 330 985 1,840 2,970 3,960 5,660 9,900 15,850 20,950 32,545 73,580
170 215 645 1,200 1,950 2,600 3,700 6,490 10,380 13,700 21,300 48,200
200 140 330 980 1,830 2,960 3,950 5,640 9,870 15,800 20,870 32,430 73,320
0-103 375 1,125 2,100 3,390 4,520 6,460 11,300 18,000 23,900 37,145 89,980
210 285 850 1,590 2,450 3,430 4,900 8,575 13,700 18,130 28,200 63,700
250 175 410 1,220 2,280 3,685 4,920 7,020 12,280 19,660 25,980 40,365 91,260
0-131 460 1,385 2,590 4,180 5,570 7,960 13,930 22,300 29,450 45,800 103,500
225 290 880 1,640 2,650 3,530 5,050 8,830 14,130 18,670 29,000
*275 200 415 1,240 2,320 3,750 4,990 7,130 12,480 19,980 26,400 41,000
0-145 505 1,510 2,830 4,570 6,090 8,700 15,230 24,360 32,200 50,000
250 310 920 1,720 2,780 3,700 5,290 9,250 14,800 19,600 30,400
*300 225 415 1,250 2,330 3,770 5,020 7,170 12,550 20,100 26,500 41,300
0-160 550 1,640 3,070 4,960 6,600 9,440 16,320 26,400 34,900 54,300
† Specify low pressure main valve and low pressure "T" pilot for 2-1/2", 3" & 4" at inlet pressures of 15 psig and below. Not available in cast steel.
6" size not recommended below 15 psig. "E" pilot is not recommended for use with 2-1/2", 3" & 4" valves at pressures below 15 psig.
* Cast steel construction required for service above 250 psig. TI-1-1124-US 04.02
1: 93
Regulators
Pilot Operated
Temperature
Spare Parts Guide

1/2" to 2" Main Valves
Spare Parts – Main Valve
Cap Assembly w/ Cap Screws & Gasket A,B,C How to Order
Diaphragm Case Bolts & Nuts G,H Always order spares by using the description given
Screen, Spring Support Disc M,N,O,C in the column headed Spare Parts, stating the
Valve Spring and Cap Gasket valve size and material.
Cap Gasket, Valve Head, Seat & Seat Gasket C,P,Q,R Example 1 – Cap Assembly for 1/2" Spirax Sarco
(specify regular or reduced port "S" valve) 25T Cast Iron Temperature Regulator.
Valve Stem Guide & Gasket J,S,T Maintenance
Diaphragm (2 per set) L For complete installation & maintenance instruc-
Transmission Tubing w/ Fittings U,V tions, see the IMI sheet, which accompanies the
Gasket Kit C,R,S,W product.
Diaphragm Plate K
Rebuild Kit BCLMOPQRUVW
C
M
N
B
O
W
P
Q A
R
V
T S
H
U
1: 94
Spare Parts Guide
Regulators
2-1/2" to 4" Main Valves
Pilot Operated
Temperature
Spare Parts – Main Valve
How to Order
Cap Assembly w/ Cap Screws & Gasket A,B,C
Diaphragm Case Bolts & Nuts G,H Always order spares by using the description given in
the first column under Spare Parts, stating the valve size
Screen, Retaining Ring M,N,O,C
and material.
Main Valve Spring & Cap Gasket Example: 1 – Cap Assembly for 2-1/2" Spirax Sarco
Cap Gasket, Valve Head & Seat C,P,Q,X 25T Cast Iron Temperature Regulator
(specify regular or reduced port "S" valve)
Lower Stem & Guide J,S,T
Diaphragms (2 per set) L Maintenance
Transmission Tubing w/ Assembly U
See installation and maintenance instructions supplied
Gasket Kit C,S,W with each valve, copies are available on request.
Damping Assembly A1,B1,C1
Diaphragm Plate K
Rebuild Kit BCLMNOPQUW
Relief Tube D1
M
N
C
W
B
A
O
Q
U
X S
J D1
K
H
L
C1
B1 G
A1
TI-1-1120-US 10.13
1: 95
Pilot Operated Regulators
Temperature
1: 96
Regulators
Pilot Operated
Temperature
Spare Parts Guide
6" Main Valves
S pare P arts – M ain V alve H ow to O rder

Always order spares by using the description given in
the first column under Spare Parts, stating the valve size
Main Valve Spring O, S
and material.
& Lower Diaphragm Cover Gaskets Example: 1 – Diaphragm Plate & Set Screws for
Diaphragm Plate & Set Screws K, D 6" Spirax Sarco 25T Cast Iron Reducing Valve
Transmission Tubing with Fittings U
Diaphragms (2 per set) L M aintenance
Gasket Kit C, S, W See installation and maintenance instructions supplied
with each valve, copies are available on request.
Head, Stem & Seat Assembly P, Q, C
Main valve seat in 6" regulator is field replaceable.
(specify regular or reduced part "S" valve) Please consult factory for seat removal tool. To retain
Screen Assembly I, J tight shut off, minor wear can be corrected by lapping
Cover Bolt Kit B with suitable grinding compound.
Diaphragm Case Bolt Kit G, H
Rebuild Kit BCLOPQSUW
Pilot Platform: X C
Q
B
W
X
I
J
U D
K
S
G
1: 97
Regulators
Pilot Operated
Temperature
25 Series Spare Parts Guide

1/2" to 6" Pilots
Spare Parts – Pressure Pilot, P & BP Spare Parts – Temperature Pilot see TI-1-1123-US
Cover Plate w/ Retaining Ring A4, B4 Thermal System (T1, T2, T3, T10, T11) A2
Pilot Screws w/ Gasket B, W State bulb style, capillary tube length
Adjustment Screw w/ Nut, and Upper G4, H4 & temperature range
and Lower Spring Support Discs J4 Well (T5, T6, T7, T8, T4) B2
Adjustment Spring K4 State bulb style
Specify controlled pressure and spring color Wall Mounting Bracket (T9)
Yellow 3 to 30 psi State bulb style C2
Blue 20 to 100 psi Complete Pilot Body Assembly D2, W
Red 80 to 250 psi Head & Seat Assembly E2, W
Diaphragm (2) L4 (Specify 15 psig or below Assembly or Standard)
Stem Guide w/ Gasket (25P, 25PA) M4, N4
Stem Guide and Seal Gasket (25BP) P4, Q4
(25P, 25PA & 25MP)
Head & Seat Assembly (25BP) U4, V4
Square Gasket for all Pilots W
(set of 3)
Pilot Kit L4, M4, N4,
S4, T4, W
G4
B4
A2
A4
F2
H4
B2
K4 C2
J4 E2
L4
B M4, P4
N4, Q4 D2
T4, V4
S4, U4
W
1: 98
25 Series Spare Parts Guide
Regulators
1/2" to 6" Pilots
Spare Parts – Electric Pilot
Spare Parts – PA (air loaded) Pilot
Pilot Operated
NEMA 4 & 7 Solenoid C3
Temperature
Pilot Mounting Screws F2
specify voltage and steam pressure
Lower Diaphragm (2) L4
Complete "E" Pilot Body Assembly B3, W
Upper Diaphragm for PA4 L5
Upper Diaphragm for PA6 L5
Stem Guide w/ Gasket M4, N4
Square Gasket for all Pilots W
W
B3 PA
C3
L4
F2 M4
N4
How to Order T4
Always order spares by using the description given in the first

column under Spare Parts, stating the valve size and material. S4
When ordering temperature pilots, specify the bulb style, capillary
length and temperature range.
When ordering electric pilots, specify electrical characteristics, PA4, PA6
L5
pressures and size of main valve.
Example: 1 – Thermal System style T1 for 2" Spirax Sarco 25PT

Pressure Temperature control with 8-ft capillary tubing and
temperature range 120˚F to 180˚F.
1 – NEMA 4 Solenoid for 1½" Spirax Sarco 25PE Reducing

Valve with 115 volt, 60 Hz AC coil steam pressure 200 psi.
L4
F2 M4
N4
Maintenance
W
See installation and maintenance instructions supplied
with each valve, copies are available on request.

T4
S4
TI-3-0271-US 3.14
1: 99
Noise Regulators
Attenuators
1: 100
Regulators
Attenuators
Acoustic Blankets
Noise
Description
The Spirax Sarco removable Acoustic Blanket is an easy to install,
reusable, one-piece asbestos free encapsulation designed specifical-
ly to fit and be used on Spirax Sarco 25 series main valves and L and
K series control valves. In addition to providing reductions in harmful
noise levels by 5 dBa, these blankets also provide insulation to limit
heat energy losses. The Acoustic Blanket comes complete with inner
and outer chemical resistant teflon fiberglass cloth with 1" thick high
density fiberglass mat. Simple, but effective Velcro® fasteners make
the blankets easy to install.

Max. Operating Temperature 600˚F (315˚C) continuous
Available Range
1/2" to 6" AB Acoustic Blankets
Part Material
Jacket Teflon Coated Fiberglass
Insulation Mat Fiberglass
Sizing and Selection

Match Acoustic Blanket size to pilot operated regulator or control
valve size regardless of end connection. For example: Select 1/2"
AB for 1/2" 25P cast iron, NPT pilot operated regulator.
Installation
Check the nameplate on the Acoustic Blanket to be sure you have
the correct blanket for your valve. Slip the blanket around the valve
making sure the drawstrings are located at the inlet and outlet con-
nections of the valve. Cut-outs for piloted operated regulators are
provided to slip around external transmission tubing and pilot assem-
blies. Attached Velcro® fastening system making sure blanket fits
snug to valve.
1: 101
Regulators
Attenuators
Acoustic Plates
Noise
The Spirax Sarco model AP Acoustic Plate is designed to graduate the

expansion across a valve, and therefore reduce valve noise. The acoustic
plate absorbs the impact of the vent pressure at the downstream side of the
valve. It distributes the steam flow and provides a noise frequency shift to
reduce the perceived noise using a multiple hole orifice pattern in the plate
inserted on the downstream side of the valve. Noise level reductions of up
to 10 dBa can be achieved.
Max. Operating Pressure 250 psig (17 barg)
Max. Operating Temperature 650˚F
Pressure Drop Less than 1%
Standard Connections
AP plates are installed between standard flanges:
ANSI 150 RF flange designated "A"
ANSI 300 RF flange designated "B"
Part Material
Plate Cast Steel
Installation
The Series AP Acoustic Plate is designed to reduce control valve and/or reg-
ulator noise. The plate is installed between standard ANSI 125/150 flanges or
ANSI 250/300 downstream of a valve and reorients the normal exit turbulence
of the steam flow. Noise reduction of up to 10 dBa can be achieved. The
plates can be used in conjunction with D series noise diffusers and acoustic
silencers for additional noise attenuation. See below for dimensions.
Dimensions
Nominal Dimension A Dimension A Avg.
Pipe Size of ANSI 150 Flange of ANSI 300 Flange Weight (lbs.)
1/2" 1.75 2.00 1.0
3/4" 2.12 2.50 3.4
1" 2.50 2.75 3.6
1-1/4" 2.88 3.12 3.8
1-1/2" 3.25 3.62 4.3
2" 4.0 4.25 6.0 Flow
A outside
2-1/2" 4.75 5.00 6.5 diameter
3" 5.25 5.75 10

4" 6.75 7.00 11.5
6" 8.62 9.75 12.4
8" 10.88 12.00 14.0
How To Order Quantity One Of:

3/4"
AP - 1-1/2" A - 10-I
Acoustic Plate Size Flange No. of Holes and

Configurations
1: 102
Acoustic Plates
Regulators
Sizing and Selection Chart for AP Plates
200,000
Attenuators
AP 8"
Noise
26-L AP 6"
100,000
18-L
AP 4"
15-K
AP 3"
24-L
AP 2-1/2"
16-L 21-J
22-L
26-I AP 2"
15-L
20-L
14-K
17-I
10,000 18-L
AP 1-1/2"
26-K
20-J
Flow (lb/hr)
24-K
13-K 19-J 25-I
10-I AP 1-1/4"
22-K
AP 1"
12-K 18-J 23-I 7-I
25-J 5-I
16-I AP 3/4"
23-J 12-J
22-I
25-I 3-I
15-I 9-I
19-I AP 1/2"
22-I
14-I
17-I
2-I
1,000
13-I
8-I 6-I
12-I
7-I
4-I
5-I
2-I
1-I
100
0 50 100 150 200 250
Pressure (psig)
How To Use Sizing Chart

Select correct acoustic plate by known flow rates (lb/hr.) and inlet pressure of control valve or regulator.
Example: Inlet pressure of control valve 150 psig @ 10,000 lb./hr. Move horizontal to intersect with 150 psig. Follow 150 psig line vertically to
intersect with 10,000 lb./hr. horizontal line. Select AP 2" - 17 - I.
TI-3-035-US 07.10
1: 103
Regulators
Attenuators
Acoustic Silencers
Noise
inlet outlet
LCV SERIES ç ç
¾" NPT drain connection with plug
Description
The Spirax Sarco acoustic silencer is designed to attenuate noise generated by control valves and/or pilot operated regulators. The
silencers are particularly effective in limiting the propagation of valve generated noise into the downstream piping. Upon flow and piping
configuration, noise attenuation of up to 35 dBa can be expected.
Limiting Operating Conditions Construction Materials

Max. Operating Pressure 300 psig (20 barg) Part Material
Max. Operating Temperature 650˚F (343˚C) Silencer All welded steel.
Standard Range 1/2" to 24" LCV Acoustic Silencers. ASME Section VIII Div I
Connections: Standard connections ANSI 300 lb. raised face flange. Insulation Mat Fiberglass
3/4" - 3000 lb. drain with plug.
Options of ANSI 150 lb. raised face flange available.
Dimensions (nominal) in inches Installation

Connect the inlet of the silencer directly to the outlet connec-
Model A B C D Weight (lb.) tion of the valve. The required pipeline expansion takes place
LCV-2 1/2" to 2" 5" 35" 2" 120 within the silencer. This expanded outlet feature eliminates the
LCV-3 1/2" to 3" 6-1/2" 46" 3" 150 expense associated with separate expansion fittings. A suitable
LCV-4 1/2" to 4" 10" 52" 4" 200 float and thermostatic steam trap is recommended for removing
LCV-5 3/4" to 4" 12" 60" 5" 250 condensate from the silencer. The drain connection must always
LCV-6 2" to 6" 12" 66" 6" 400 point vertically down.
LCV-8 2" to 6" 14" 72" 8" 550
LCV-10 1-1/4" to 6" 16" 78" 10" 650
LCV-12 2" to 6" 18" 90" 12" 800
LCV-14 2-1/2" to 6" 20" 104" 14" 1200
LCV-16 2-1/2" to 6" 22" 116" 16" 1500
LCV-18 3" to 6" 24" 132" 18" 1750
LCV-20 4" to 6" 26" 146" 20" 2200
LCV-22 6" 30" 158" 22" 2800
LCV-24 6" 30" 174" 24" 3100
A B D
LCV-26 6" 32" 186" 26" 3500
LCV-28 6" 36" 202" 28" 4850 Inlet
LCV-30 6" 36" 216" 30" 5000 C
1: 104
Sizing Acoustic Silencers
Select correct silencer by known flow rates (lb/hr), inlet, outlet pressue (psig) and size of regulator or control valve. Example: Inlet pressure to IN
25P regulator is 100 psig, outlet pressure is 60 psig @ 2400 lb/hr. Move horizontal accross the 100 psig inlet line to 60 psig outlet to vertically inter-
sect with a 1" regulator to meet or exceed capacity of 2400 lb/hr. Selection 1" LCV-2.
Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016

Acoustic Silencers
Telephone: (803) 714-2000 FAX (803) 714-2222

TI-3-036-US
5.13
1: 105
Noise Regulators
Attenuators
Regulators
Attenuators
Noise Diffuser
Noise
D Series
The D Series Noise Diffuser is designed to reduce

Model
D-1 to D-24
Pressure Reducing Valve noise generation. The diffuser
breaks up the normal exit turbulance of the steam flow PMO 320 psig
using an engineered orifice pattern in a pipe nozzle

Sizes 1/2"x 2" to 6"x20" (see over)
inserted on the downstream side of a pressure reducing
valve. Connections Male NPT/ANSI Flgd. (see over)
The amount of noise level reduction produced by the Construction

Carbon Steel Body
diffuser will be approximately 15 dBA. Pressure drop
through the diffuser will not exceed 1% of line pressure Options Buttweld outlet connection
upstream of the pressure reducing valve.

Max. Operating Temperature 600˚F (260˚C) at all
operating pressures 1
No. Part Material
1 Pipe Steel ASTM A106 GrB
ASTM A-53-GrB
ASTM A516 Gr70 2
2 Flanges Steel ASTM A105
3 Head Steel ASTM A-516 Gr70
Capacities:
An in-line noise diffuser shall be installed directly For sizing and selection data, see overleaf.
attached to the downstream connection of a
pressure reducing valve to reduce noise output
by approximately 15 dBA when measured by
a sound level meter meeting ANSI standards.
Noise Diffuser shall be manufactured of rolled Installation
and welded steel components that have been The Noise Diffuser inlet should be directly attached
welded in accordance with ASME Section IX weld to the outlet of the Pressure Reducing Valve. This
procedures. Pressure drop through the diffuser type of installation is recommended to avoid the
shall not exceed 1% of line pressure upstream of generation of flanking noise normally found when
the pressure reducing valve. No additional pipe separately installing the Pressure Reducing Valve
expansion shall be necessary downstream of the and Diffuser with a section of pipe between them.
diffuser.
1: 106
Noise Diffuser
Regulators
D Series
C (flgd)
C (NPT)
Attenuators
Inlet Connection Point
Noise
B
OD
Outlet Connection Point
A

Dimensions nominal in inches
Maximum Weight3
NPT/150# NPT/300#
Model Inlet Outlet
1 2
A B C 150#/150# 300#/300# Model

D1 10.5 6.8 8.8 D1
1/2 to 1 2 5.5 1.32
D3 7.1 9.1 D3
13.5
D4 3/4 to 2 2.38 18.6 27.6 D4
4 6.5
D5 3/4 to 2-1/2 2.88 16.5 25.8 34.8 D5
D6 1-1/4 to 3 6 8 3.5 17 39 64 D6
D8 1-1/2 to 4 8 10 4.5 17 72.9 109.9 D8
D10 2 to 6 21 131.2 202.2 D10
D12 2-1/2 to 6 12 6.625 21 131.6 202.6 D12
D14 3 to 6 28 132.6 203.6 D14
12
D16 24 196.2 308.2 D16
4 & 6 16 8.625
D18 31 196.4 308.4 D18
D20 26 297.1 467.1 D20
6 20 10.75
D24 32 298.4 468.4 D24
1
Available inlet sizes: Male NPT – 1/2", 3/4", 1", 1-1/4", 1-1/2", 2" ; ANSI 150 or 300 flanged - 2-1/2", 3", 4", 6".
2
All outlets are ANSI 150 or 300 flanged.
3
The weight shown is for the largest inlet size. If precise weights are required, please contact the factory.
Capacities – Pounds of Saturated Steam per Hour

Inlet Steam Model No
Press. to PRV
psig D1 D3 D4 D5 D6 D8 D10 D12 D14 D16 D18 D20 D24
15 1000 1500 3000 4000 6000 10,000
20 1000 1500 3000 4000 6000 12,000 15,000
25 1000 1500 3000 4000 6000 12,000 16,500
30 1000 1500 3000 4000 6000 12,000 18,000
40 1000 1500 3000 4000 6000 12,000 18,000
50 1000 1500 2000 4000 6000 12,000 18,000 25,000
60 1000 1500 2000 4000 6000 12,000 18,000 25,000 35,000
75 1000 1500 2000 4000 6000 12,000 18,000 25,000 35,000 40,000 50,000
85 1000 1500 2000 4000 6000 12,000 16,800 25,000 35,000 40,000 50,000
100 1000 1500 2000 4000 6000 12,000 15,000 25,000 35,000 40,000 50,000
125 1000 1500 2000 4000 6000 10,000 15,000 25,000 35,000 40,000 50,000
150 1000 1500 2000 4000 6000 10,000 15,000 25,000 35,000 40,000 50,000 75,000
175 1000 1500 2000 4000 6000 10,000 15,000 25,000 35,000 40,000 50,000 75,000
200 1000 1500 2000 4000 6000 10,000 15,000 25,000 35,000 40,000 50,000 75,000 100,000
225 1000 1500 2000 4000 6000 10,000 15,000 25,000 35,000 40,000 50,000 75,000 100,000
250 1000 1500 2000 4000 6000 10,000 15,000 25,000 35,000 40,000 50,000 75,000 103,000
275 1000 1500 2000 4000 6000 10,000 15,000 25,000 35,000 40,000 50,000
300 1000 1650 2000 5000 6600 10,000 16,500 27,000 35,000 40,000 55,000
Diffuser capacity depends on the inlet steam pressure to the PRV. Choose a diffuser with a capacity equal to or greater than that of the PRV, and
check to confirm that the connections are compatible. If not, select the next diffuser that offers the same inlet connection as the PRV outlet. TI-3-025-US 5.13
1: 107
Regulators
Safety Valves
Valves
Safety
SV73 Series
The SV73 Series valves 4
are built in conformance to 26
Section I and VIII of the ASME Model SV73 16 24, 25
boiler and pressure ves-
sel code. They are primar- Sizes 1-1/2" x 2-1/2" to 3" x 4" 3" x 4" to 6" x 8"
14
ily intended for use on power Inlet - Female NPT Inlet - ANSI 250 Fig.
boilers and unfired pressure Connections or ANSI 250 Fig. Outlet - ANSI 125 Fig. 18 15
vessels where ASME Section
Outlet - Female - NPT 20
I or VIII stamped valves are Construction Cast Iron body with
required. The orifice areas Stainless Steel Trim
listed are actual orifice areas Drip pan elbow
and should not be confused Options See TI-3-2141-US 6
with the API effective orifice
areas shown in most safety 41 3
valve catalogs. 10
12
Limiting Operating Conditions (Steam) 13
11
Max. Operating Pressure (PMO) 250 psig (17 barg) 40 27
Max. Operating Temperature 406˚F (208˚C) 9
5
See TI-3-2121-US for sizing data. 21 7
17 23
Construction Materials 22 8
No. Part Material
1 Body ASTM A126 Class B 2
2 Seat ASTM A351 Grade CF8
3 Bonnet ASTM A126 Class B 1
4 Cap ASTM A126 Class B
5 Disc ASTM A217 CA15 Typical Applications
6 Spring Chrome-vanadium alloy steel Protection of steam system downstream of pressure regulating stations, on
inlet to such equipment as air coils, heat exchangers and process vessels.
7 Upper adjusting ring ASTM A351 Grade CF8
Also for use on flash recovery vessels on condensate return systems to pro-
8 Lower adjusting ring ASTM A351 Grade CF8
tect vessels. Air systems to protect accumulation vessels and air equipment
9 Stem (lower) ASTM A479 Type 410 from over-pressurization. Steam boilers and generators.
10 Stem (upper) ASTM A479 Type 410
11 Spring washers (2 off) ASTM A105 Installation
12 Bonnet stud ASTM A193 Grade B7 Safety valves must be installed in a vertical upright position and drained via
13 Bonnet nut ASTM A194 Grade 2H connection 19.
14 Adjusting screw ASTM A479 Type 410 Avoid having the operating pressure too near the safety valve set pressure.
A very minimum differential of 5 psig or 10% (whichever is greater) is recom-
15 Adjusting screw nut Carbon steel mended. An even greater differential is desirable, when possible, to assure
16 Release ring Carbon steel better seat tightness and valve longevity.
17 Lock-nut (2 off) Carbon steel Avoid discharge piping where its weight is carried by the safety valve. Even
18 Lever Grey iron though supported separately, changes in temperature alone can cause piping
20 Cap set screw Carbon steel strain. We recommend that drip pan elbows or flexible connections be used
where possible. If required, remove protective plug (19) and route to drain.
21 Upper adjusting ring pin Stainless steel
For full details on proper installation, please refer to the installation, operat-
22 Lower adjusting ring pin Stainless steel ing and maintenance instructions, IM-S13-33.
23 Disc ball Stainless steel
24 Pin washer Carbon steel Maintenance
25 Lever pin Carbon steel Develop a regular program of visual inspection. Inspection should include
26 Lock-nut Carbon steel checking for clogged drains, discharge pipe, and dirt build-up around the
valve seat.
27 Guide plate Carbon steel
Test the safety valve every 6 months (depending on plant’s age and condi-
40 Stem pin Carbon steel tion) either by raising the system pressure to the valve’s set pressure or
41 Name plate Stainless steel operating the hand lever.
When safety valves require repair, service adjustments or set pressure
changes, work shall be accomplished by the manufacturer, or holders of
"VR" stamps.
Local regulations may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only.
1: 108 TI-3-212-US 06.11
Safety Valves SV73 Series
Regulators
Dimensions, weights and orifice sizes (approximate) in inches and lbs
Valve inlet Valve outlet Orifice A A1 B C Weight

Size Connection Size Connection letter ins ins ins ins lbs
1½" NPT 2½" NPT J 3.5 - 4.3 15.8 33
Operated
Temperature
2" NPT 3" NPT K 4.0 - 4.6 17.1 46
2½" NPT 4" NPT L 4.6 - 5.5 18.5 66
Valves
PilotSafety
3" NPT 4" NPT M 5.1 - 5.6 24.3 93
1½" ANSI 250 2½" NPT J 3.5 - 4.3 15.8 38
2" ANSI 250 2½" NPT J 3.5 - 4.3 15.8 40
2" ANSI 250 3" NPT K 4.0 - 4.6 17.1 49
2½" ANSI 250 3" NPT K 4.0 - 4.6 17.1 51
2½" ANSI 250 4" NPT L 4.6 - 5.5 19.5 71
3" ANSI 250 4" NPT L 4.6 - 5.5 19.5 73
3" ANSI 250 4" NPT M 5.1 - 5.4 24.3 101
3" ANSI 250 4" ANSI 125 L - 5.5 5.5 19.5 82
3" ANSI 250 4" ANSI 125 M - 5.5 5.4 24.3 110
4" ANSI 250 6" ANSI 125 N - 7.1 6.8 26.5 187
4" ANSI 250 6" ANSI 125 P - 7.1 6.8 28.5 196
6" ANSI 250 8" ANSI 125 Q - 9.3 9.3 34.5 355
6" ANSI 250 8" ANSI 125 R - 10.0 10.9 43.9 595
How to Specify
To simplify selection and specifying of Spirax Sarco safety valves, use the follow-
ing type numbering system. The type numbering system is ideal as the digit which
comprises a specific type number has a distinct significance. The digits describe
the basic valve series, materials of construction, connection type, boiler code con-
formance, inlet and outlet connections, orifice size and set pressure.
SV7 safety valve selection guide

Series number SV7 SV7

Construction 3 = Cast iron 3
C
V = ASME Code Section I
ASME section U = ASME Code Section VIII V
Blank = Valve without code stamp
A = ½" NPT x 2½" NPT
1

B = 2" NPT x 3" NPT
C = 2½" NPT x 4" NPT
B D = 3" NPT x 4" NPT
E = 1½" ANSI 250 x 2½" NPT
F = 2" ANSI 250 x 2½ NPT
Size and
connection G = 2" ANSI 250 x 3" NPT A
A1
H = 2½" ANSI 250 x 3" NPT
I = 2½" ANSI 250 x 4" NPT
J = 3" ANSI 250 x 4 NPT
L = 3" ANSI 250 x 4 ANSI 125
N = 4" ANSI 250 x 6" ANSI 125
Q = 6" ANSI 250 x 8" ANSI 125
J = 1.374
K = 1.968
L = 3.054
Actual
M = 3.846
orifice area J
Sq. In. N = 4.633
C
P = 6.830
Q = 11.811
R = 17.123
Specify set pressure from

Set pressure 180
5 psi g to 250 psi g
SV7 3 - V - A J - 180
B How to order
Example: 1 off Spirax Sarco SV73-V-AJ-180 safety valve having a set pressure of
A 180 psi g.
TI-3-212-US 06.11
1: 109
Regulators
Safety Valves
Valves
Safety
SV74 Series
The SV74 Series valves are built 26
4
in conformance to Section I 16
24, 25
and VIII of the ASME boiler and Model SV74
pressure vessel code. They Sizes 1-1/2" x 2" to 6"x 8"
18
14
are primarily intended for use 15

20
on power boilers and unfired
Connections Inlet: Outlet:
pressure vessels where ASME
ANSI 300 RF ANSI 150 RF
Section I or VIII stamped valves
6
are required. The orifice areas Construction Cast Steel body with
listed are actual orifice areas Stainless Steel Trim
41 3
and should not be confused 10

with the API effective orifice Options Tungsten Spring 12
areas shown in most safety Drip pan elbow-See TI-3-2141-US 13
valve catalogs. 11
27
40
9
7
5
23
22 8
No. Part Material
1 Body ASME SA 216 Gr. WCB
2
F to H orifice ASTM A479 304
2 Seat
J to R orifice ASTM A351 Grade CF8 1
3 Bonnet ASME SA 216 Gr. WCB
4 Cap ASTM A126 Class B
Limiting Operating Conditions (Steam)
F to H orifice ASTM A479 304
5 Disc
J to R orifice ASTM A217 CA15 Max. Operating Pressure (PMO) 300 psig (20.7 barg)
6 Spring Chrome-vanadium alloy steel or
tungsten alloy steel
750˚F (399˚C) with Tungsten Spring
7 Upper adjusting ring ASTM A351 Grade CF8
8 Lower adjusting ring ASTM A351 Grade CF8 See TI-3-2121-US for sizing data.
9 Stem (lower) ASTM A479 Type 410
10 Stem (upper) ASTM A479 Type 410
Pressure/Temperature Limits
11 Spring washers (2 off) ASTM A105
12 Bonnet stud ASTM A193 Grade B7

Temperature °F
13 Bonnet nut ASTM A194 Grade 2H

14 Adjusting screw ASTM A479 Type 410
15 Adjusting screw nut Carbon steel Steam
saturation
16 Release ring Carbon steel
curve
17 Lock-nuts (2 off) Carbon steel
18 Lever Grey iron

20 Cap set screw Carbon steel Pressure psig
21 Upper adjusting ring pin Stainless steel
22 Lower adjusting ring pin Stainless steel The product must not be used in this region.
23 Disc ball Stainless steel A tungsten alloy spring must be used in this region.
24 Pin washer Carbon steel Consult Spirax Sarco for further information
25 Lever pin Carbon steel
26 Lock-nut Carbon steel Typical Applications
27 Guide plate Carbon steel Protection of steam system downstream of pressure regulating
stations, on inlet to such equipment as air coils, heat exchangers
40 Stem pin Carbon steel
and process vessels. Also for use on flash recovery vessels on
41 Name plate Stainless steel condensate return systems to protect vessels. Air systems to protect
accumulation vessels and air equipment from over-pressurization.
Steam boilers and generators.
1: 110
Safety Valves SV74 Series
Regulators
Dimensions, weights and orifice sizes (approximate) in inches and lbs
Valve inlet Valve outlet Orifice A B C Weight
Size Connection Size Connection letter ins ins ins Ibs
1½" ANSI 300 2" ANSI 150 F 4.25 4.5 15.7 31
Operated
Temperature
1½" ANSI 300 2" ANSI 150 G 4.25 4.5 15.7 31
Valves
PilotSafety
1½" ANSI 300 2½" ANSI 150 H 4.90 4.8 16.2 46
1½" ANSI 300 2½" ANSI 150 J 4.90 4.8 16.2 46
2" ANSI 300 3" ANSI 150 K 5.60 5.1 18.5 62
2½" ANSI 300 4" ANSI 150 L 6.40 6.1 20.1 90
3" ANSI 300 4" ANSI 150 M 6.50 6.5 25.0 117
4" ANSI 300 6" ANSI 150 N 7.50 7.2 26.7 198
C 4" ANSI 300 6" ANSI 150 P 8.30 7.1 28.7 212
6" ANSI 300 8" ANSI 150 Q 9.40 9.9 34.8 384
6" ANSI 300 8" ANSI 150 R 10.00 10.9 43.9 633
SV7 safety valve selection guide

Series number SV7 SV7

Construction 4 = Cast steel 4
V = ASME Code Section I
ASME section U = ASME Code Section VIII V
A
Blank = Valve without code stamp
S = 1½" ANSI 300 x 2" ANSI 150
T = 1½" ANSI 300 x 2½" ANSI 150
U = 2" ANSI 300 x 3" ANSI 150
Size and
V = 2½" ANSI 300 x 4" ANSI 150 X
connection
W = 3" ANSI 300 x 4" ANSI 150
B
X = 4" ANSI 300 x 6" ANSI 150
Installation Y = 6" ANSI 300 x 8" ANSI 150
Safety valves must be installed in a vertical upright position and
drained via connection 19. F = 0.328
G = 0.537
Avoid having the operating pressure too near the safety valve set
pressure. A very minimum differential of 5 psig or 10% (which- H = 0.841
ever is greater) is recommended. An even greater differential J = 1.374
is desirable, when possible, to assure better seat tightness and K = 1.968
Actual
valve longevity. orifice area L = 3.054 P
Avoid discharge piping where its weight is carried by the safety Sq. In. M = 3.846
valve. Even though supported separately, changes in tempera-
N = 4.633
ture alone can cause piping strain. We recommend that drip
pan elbows or flexible connections be used where possible. If P = 6.830
required, remove protective plug (19) and route to drain. Q = 11.811
For full details on proper installation, please refer to the installa- R = 17.123
tion, operating and maintenance instructions, IM-S13-33. Specify set pressure from
Set pressure 180
5 psig to 300 psig*
Maintenance For tungsten alloy spring add 'T' after set pressure eg: 180 'T'.
Develop a regular program of visual inspection. Inspection
should include checking for clogged drains, discharge pipe, and
SV7 4 - V - X P - 180
dirt build-up around the valve seat.
Test the safety valve every 6 months (depending on plant’s age How to order
and condition) either by raising the system pressure to the valve’s Example 1: 1 off Spirax Sarco SV74-V-XP-180 safety valve having
set pressure or operating the hand lever. a set pressure of 180 psig.
If a tungsten alloy spring was required the order would read as follows:
Example 2: 1 off Spirax Sarco SV74-V-XP-180T safety valve hav-
How to Specify ing a set pressure of 180 psig.
To simplify selection and specifying of Spirax Sarco safety valves,

use the following type numbering system. The type number- *NOTE: R orifice, Section 1, pressure limit is 250 psig
ing system is ideal as the digit which comprises a specific type
number has a distinct significance. The digits describe the basic
valve series, materials of construction, connection type, boiler
code conformance, inlet and outlet connections, orifice size and
set pressure.
TI-3-216-US 10.13
1: 111
Safety Regulators
Valves
1: 112
Capacities
1. lb /h steam, 90% of actual capacity at 3% accumulation in accordance with ASME Code, Section I.
2. lb /h steam, 90% of actual capacity at 10% accumulation in accordance with ASME Code, Section VIII.
Orifice F G H J K L M N P Q R
Area
0.328 0.537 0.841 1.374 1.968 3.054 3.846 4.633 6.830 11.811 17.123
Sq. In.
Steam Set Real flow Real flow Real flow Real flow Real flow Real flow Real flow Real flow Real flow Real flow Real flow
saturation pressure
lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h
temperature psi g
ºF 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10%
250 15 438 453 716 741 1 122 1 161 1 833 1 897 2 625 2 717 4 074 4 216 5 131 5 308 6 181 6 395 9 111 9 427 15 756 16 302 22 842 23 634
259 20 512 533 839 872 1 314 1 366 2 146 2 231 3 074 3 196 4 770 4 959 6 007 6 244 7 236 7 522 10 668 11 089 18 447 19 176 26 744 27 800
267 25 587 612 961 1 003 1 505 1 570 2 459 2 566 3 522 3 675 5 466 5 702 6 883 7 180 8 292 8 649 12 224 12 751 21 139 22 050 30 646 31 966
274 30 662 692 1 083 1 133 1 697 1 775 2 772 2 900 3 971 4 153 6 162 6 446 7 760 8 116 9 348 9 776 13 780 14 413 23 830 24 923 34 548 36 133
281 35 737 772 1 206 1 264 1 888 1 980 3 085 3 234 4 419 4 632 6 858 7 189 8 636 9 052 10 403 10 904 15 337 16 074 26 521 27 797 38 449 40 299
287 40 811 852 1 328 1 395 2 080 2 184 3 398 3 569 4 868 5 111 7 554 7 932 9 513 9 987 11 459 12 031 16 893 17 736 29 213 30 671 42 351 44 465
292 45 886 932 1 451 1 525 2 272 2 389 3 711 3 903 5 316 5 590 8 250 8 675 10 389 10 923 12 515 13 158 18 449 19 398 31 904 33 545 46 253 48 631
298 50 961 1 012 1 573 1 656 2 463 2 594 4 025 4 237 5 764 6 069 8 945 9 418 11 265 11 859 13 570 14 286 20 006 21 060 34 595 36 418 50 155 52 797
303 55 1 035 1 091 1 695 1 787 2 655 2 798 4 338 4 572 6 213 6 548 9 641 10 162 12 142 12 795 14 626 15 413 21 562 22 722 37 287 39 292 54 057 56 964
307 60 1 110 1171 1 818 1 917 2 847 3 003 4 651 4 906 6 661 7 027 10 337 10 905 13 018 13 730 15 682 16 540 23 118 24 383 39 978 42 166 57 958 61 130
312 65 1 185 1 251 1 940 2 048 3 038 3 208 4 964 5 240 7 110 7 506 11 033 11 648 13 894 14 666 16 738 17 667 24 675 26 045 42 670 45 040 61 860 65 296
316 70 1 260 1 331 2 062 2 179 3 230 3 412 5 277 5 575 7 558 7 985 11 729 12 391 14 771 15 602 17 793 18 795 26 231 27 707 45 361 47 913 65 762 69 462
320 75 1 334 1 411 2 185 2 309 3 422 3 617 5 590 5 909 8 007 8 464 12 425 13 134 15 647 16 538 18 849 19 922 27 567 29 369 48 052 50 787 69 664 73 629
324 80 1 409 1 490 2 307 2 440 3 613 3 822 5 903 6 244 8 455 8 943 13 121 1 3878 16 524 17 474 19 905 21 049 29 344 31 031 50 744 53 661 73 565 77 795
328 85 1 484 1 570 2 429 2 571 3 805 4 026 6 216 6 578 8 904 9 422 13 817 14 261 17 400 18 409 20 960 22 176 30 900 32 693 53 435 56 535 77 467 81 961
331 90 1 559 1 650 2 252 2 702 3 996 4 231 6 529 6 912 9 352 9 901 14 513 15 364 18 276 19 345 22 016 23 304 32 456 34 354 56 126 59 408 81 369 86 127
335 95 1 633 1 730 2 674 2 832 4 188 4 436 6 842 7 247 9 800 10 379 15 209 16 107 19 153 20 281 23 072 24 431 34 013 36 016 58 818 62 282 85 271 90 294
338 100 1 708 1 810 2 797 2 963 4 380 4 640 7 155 7 581 10 249 10 858 15 905 16 850 20 029 21 217 24 128 25 558 35 569 37 678 61 509 65 156 89 173 94 460
341 105 1 783 1 890 2 919 3 094 4 571 4 845 7 469 7 915 10 697 11 337 16 600 17 594 20 905 22 152 25 183 26 685 37 125 39 340 64 200 68 030 93 074 98 626
344 110 1 858 1 969 3 041 3 224 4 763 5 050 7 782 8 250 11 146 11 816 17 296 18 337 21 782 23 088 26 239 27 813 38 682 41 002 66 892 70 903 96 976 102 792
347 115 1 932 2 049 3 164 3 355 4 955 5 254 8 293 8 584 11 594 12 295 17 992 19 080 22 658 24 024 27 295 28 940 40 238 42 663 69 583 73 777 100 878 106 958
350 120 2 007 2 129 3 286 3 486 5 146 5 459 8 408 8 918 12 043 12 774 18 688 19 823 23 535 24 960 28 350 30 067 41 001 44 325 72 274 76 651 104 780 111 125
353 125 2 082 2 209 3 408 3 616 5 338 5 663 8 721 9 253 12 491 13 253 19 384 20 566 24 411 25 896 29 406 31 194 43 351 45 987 74 966 79 525 108 681 115 291
356 130 2 157 2 289 3 531 3 747 5 530 5 868 9 034 9 587 12 940 13 732 20 080 21 310 25 287 26 831 30 462 32 322 44 907 47 649 77 657 82 398 112 583 119 457
358 135 2 231 2 368 3 652 3 878 5 721 6 073 9 347 9 922 13 388 14 211 20 776 22 053 26 164 27 767 31 518 33 449 46 463 49 311 80 348 85 272 116 485 123 623
361 140 2 306 2 448 3 775 4 008 5 913 6 277 9 660 10 256 13 836 14 690 21 472 22 796 27 040 28 703 32 573 34 576 48 020 50 973 83 040 88 146 120 387 127 790
363 145 2 381 2 528 3 898 4 139 6 104 6 482 9 973 10 590 14 285 15 169 22 168 23 539 27 916 29 639 33 629 35 704 49 576 52 634 85 731 91 020 124 288 131 956
2 456 2 608 4 020 4 270 6 296 6 687 10 286 10 925 14 733 15 648 22 864 24 282 28 793 30 574 34 685 36 831 51 132 54 296 88 422 93 893 128 190 136 122
Sizing Safety Valves
366 150
368 155 2 530 2 688 4 143 4 400 6 488 6 891 10 599 11 259 15 182 16 127 23 559 25 026 29 669 31 510 35 740 37 958 52 689 55 958 91 114 96 767 132 092 140 288
371 160 2 605 2 768 4 265 4 531 6 679 7 096 10 913 11 593 15 630 16 605 24 255 25 769 30 546 32 446 36 796 39 085 54 245 57 620 93 805 99 641 135 994 144 454
373 165 2 680 2 847 4 387 4 662 6 871 7 301 11 226 11 928 16 079 17 084 24 951 26 512 31 422 33 382 37 852 40 212 55 801 59 282 96 496 102 515 139 896 148 621
375 170 2 755 2 927 4 510 4 792 7 063 7 505 11 539 12 262 16 527 17 563 25 647 27 255 32 298 34 317 38 907 41 340 57 358 60 943 99 188 105 388 143 797 152 787
377 175 2 829 3 007 4 632 4 923 7 254 7 710 11 852 12 597 16 976 18 042 26 343 27 998 33 175 35 253 39 963 42 467 58 914 62 605 101 879 108 262 147 699 156 953
380 180 2 904 3 087 4 754 5 054 7 446 7 915 12 165 12 931 17 424 18 521 27 039 28 742 34 051 36 189 41 019 43 594 60 470 64 267 104 570 111 136 151 601 161 119
382 185 2 979 3 167 4 877 5 184 7 638 8 119 12 478 13 265 17 872 19 000 27 735 29 485 34 927 37 125 42 075 44 722 62 027 65 929 107 262 114 010 155 503 165 286
384 190 3 053 3 246 4 999 5 315 7 829 8 324 12 791 13 600 18 321 19 479 28 431 30 228 35 804 38 061 43 130 45 849 63 583 67 591 109 953 116 883 159 404 169 452
386 195 3 128 3 326 5 122 5 446 8 021 8 529 13 104 13 934 18 769 19 958 29 127 30 971 36 680 38 996 44 186 46 976 65 139 69 253 112 644 119 757 163 306 173 618
388 200 3 203 3406 5 244 5 577 8 212 8 733 13 417 14 268 19 218 20 437 29 823 31 714 37 557 39 932 45 242 48 103 66 696 70 914 115 336 122 631 167 208 177 784
392 210 3 352 3 566 5 489 5 838 8 816 9 143 14 043 14 937 20 115 21 395 31 214 33 201 39 309 41 804 47 353 50 358 69 808 74 238 120 718 128 378 175 012 186 117
396 220 3 502 3 725 5 733 6 099 8 979 9 552 14 670 15 606 20 416 22 352 32 606 34 687 41062 43 675 49 465 52 612 72 921 77 562 126 101 134 126 182 815 194 449
399 230 3 651 3 885 5 978 6 361 9 362 9 961 15 296 16 275 21 908 23 310 33 998 36 174 42 815 45 547 51 576 54 867 76 034 80 885 131 484 139 874 190 619 202 782
403 240 3 801 4 045 6 223 6 622 9 746 10 371 15 922 16 943 22 805 24 268 35 390 37 660 44 568 47 418 53 687 57 122 79 146 84 209 136 866 145 621 198 422 211 114
406 250 3 950 4 204 6 468 6 883 10 129 10 780 16 548 17 612 23 702 25 226 36 782 39 146 46 320 49 290 55 799 59 376 82 259 87 533 142 249 151 369 206 226 219 447
409 260 4 100 4 364 6 712 7 145 10 512 11 189 17 174 18 281 24 599 26 184 38 174 40 633 48 073 51 161 57 910 61 631 85 372 90 856 147 632 157 116 214 029 227 779
413 270 4 249 4 524 6 957 7 406 10 895 11 599 17 801 18 950 25 496 27 142 39 565 42 119 49 826 53 033 60 022 63 885 88 484 94 180 153 014 162 864 221 833 236 111
416 280 4 399 4 683 7 202 7 667 11 279 12 008 18 427 19 618 26 393 28 100 40 957 43 606 51 579 54 905 62 133 66 140 91 597 97 503 158 397 168 611 229 636 244 444
417 290 4 548 4 843 7 446 7 929 11 662 12 417 19 053 20 287 27 290 29 057 42 349 45 092 53 331 56 776 64 245 68 394 94 710 100 827 163 780 174 359 237 440 252 776
422 300 4 698 5 003 7 691 8 190 12 045 12 827 19 679 20 956 28 187 30 015 43 741 46 578 55 084 58 648 66 356 70 649 97 822 104 151 169 163 180 106 245 243 261 109
TI-3-2121-US 10.10
Regulators
Operated
Temperature
Valves
Safety
Pilot
TI-3-2121-US 10.10
1: 113
Safety Regulators
Valves
1: 114
Sizing Safety Valves — SV73 & SV74 Air Capacities (SCFM)
ORIFICE ORIFICE F ORIFICE ORIFICE ORIFICE ORIFICE ORIFICE ORIFICE ORIFICE ORIFICE P ORIFICE ORIFICE R
Area (sq.in.) 0.328 0.538 0.842 1.374 1.967 3.055 3.845 4.634 6.830 11.811 17.123
Set Section Section Section Section Section Section Section Section Section Section Section
Pressure VIIIStm VIIIStm VIIIStm VIIIStm VIIIStm VIIIStm VIIIStm VIIIStm VIIIStm VIIIStm VIIIStm
15 315 403 505 671 960 1490 1876 2260 3331 5752 8351
20 363 465 582 773 1107 1717 2163 2606 3841 6632 9628
25 411 527 659 876 1253 1945 2450 2951 4350 7511 10905
30 460 588 736 978 1400 2173 2737 3297 4860 8391 12181
35 508 650 814 1091 1562 2424 3052 3677 5420 9358 13586
40 556 712 891 1204 1723 2674 3368 4057 5980 10326 14991
45 604 773 968 1316 1885 2925 3683 4437 6541 11293 16395
50 652 835 1045 1429 2046 3175 3999 4817 7101 12261 17800
55 701 897 1122 1542 2208 3426 4314 5196 7661 13228 19204
60 749 958 1200 1655 2369 3676 4630 5598 8222 14195 20609
65 797 1020 1277 1768 2530 3927 4945 5958 8782 15163 22013
70 845 1082 1354 1880 2692 4178 5261 6338 9342 16130 23418
75 893 1143 1431 1993 2853 4428 5577 6718 9903 17098 24823
80 941 1205 1508 2106 3015 4679 5892 7098 10463 18065 26227
85 990 1267 1585 2219 3176 4929 6208 7479 11023 19033 27632
90 1038 1329 1663 2331 3338 5180 6523 7859 11584 20000 29036
95 1066 1390 1740 2444 3499 5430 6839 8239 12144 20968 30441
100 1134 1452 1817 2557 3661 5681 7154 8619 12704 21935 31845
105 1182 1514 1894 2670 3822 5931 7470 8999 13265 22903 33250
110 1230 1575 1971 2782 3984 6182 7785 9379 13825 23870 34655
115 1279 1637 2049 2895 4145 6433 8101 9759 14385 24838 36059
120 1327 1699 2126 3008 4307 6683 8416 10140 14946 25805 37464
125 1375 1760 2203 3121 4468 6934 8732 10520 15506 26773 38868
130 1423 1822 2280 3234 4629 7184 9047 10900 16066 27740 40273
135 1471 1884 2357 3346 4791 7435 9363 11280 16627 28708 41677
140 1520 1945 2435 3459 4952 7685 9679 11660 17187 29675 43082
145 1568 2007 2512 3572 5114 7936 9994 12040 17747 30643 44487
150 1616 2069 2589 3685 5275 8186 10310 12420 18308 31610 45891

155 1664 2130 2666 3797 5437 8437 10625 12801 18868 32578 47296
160 1712 2192 2743 3910 5598 8688 10941 13181 19428 33545 48700
165 1760 2254 2820 4023 5760 8938 11256 13561 19989 34512 50105
170 1809 2315 2898 4136 5921 9189 11572 13941 20549 35480 51509
175 1857 2377 2975 4249 6083 9439 11887 14321 21109 36447 52914
180 1905 2439 3052 4361 6244 9690 12203 14701 2670 37415 54319
185 1953 2500 3129 4474 6405 9940 12518 15081 22230 38382 55723
190 2001 2562 3206 4587 6567 10191 12834 15462 22790 39350 57128
195 2049 2624 3284 4700 6728 10441 13150 15842 23351 40317 58532
200 2098 2685 3361 4812 6890 10692 13465 16222 23911 41285 59937
205 2146 2747 3438 4925 7051 10943 13781 16602 24471 42252 61341
210 2194 2809 3515 5038 7213 11193 14096 16982 25032 43220 62746
215 2242 2870 3592 5151 7374 11444 14412 17362 25592 44187 64151
220 2290 2932 3670 5264 7536 11694 14727 17742 26152 45155 65555
225 2339 2994 3747 5376 7697 11945 15043 18123 26713 46122 66960
230 2387 3055 3824 5489 7859 12195 15358 18503 27273 47090 68364
235 2435 3117 3901 5602 8020 12446 15674 18883 27833 48057 69769
240 2483 3179 3978 5715 8181 12697 15989 19263 28394 49025 71173
245 2531 3240 4055 5827 8343 12947 16305 19643 28954 49992 72578
250 2579 3302 4133 5940 8504 13198 16621 20023 29514 50960 73983
255 2628 3364 4210 6053 8666 13448 16936 20404 30075 51927 75387
260 2676 3426 4287 6166 8827 13699 17252 20784 30635 52894 76792
265 2724 3487 4364 6279 8989 13949 17567 21164 31195 53862 78196
270 2772 3549 4441 6391 9150 14200 17883 21544 31756 54829 79601
275 2820 3611 4519 6504 9312 14450 18198 21924 32316 55797 81005
280 2889 3672 4596 6617 9473 14701 18514 22304 32876 56764 82410
285 2917 3734 4673 6730 9635 14952 18829 22884 33437 57732 83815
290 2965 3796 4750 6842 9796 15202 19145 23065 33997 58699 85219
295 3013 3857 4827 6955 9958 15453 19460 23445 34557 59667 86624
300 3061 3919 4905 7068 10119 15703 19776 23825 35118 60634 88028
Telephone: (803) 714-2000 FAX (803) 714-2200

TI-3-2121-US
10.10
Regulators
Operated
Temperature
Drip Pan Elbow
Valves
PilotSafety
The Drip Pan Elbow, when used in
Model DPE
conjunction with a safety relief valve, Typical Applications
provides a suitable unrestricted, self-
draining outlet. This improves the per- Sizes 3/4" to 4" 6" & 8"
Specifically for use on the outlet

formance and longevity of the safety connection of safety/relief valves
valve by alleviating axial loads on the Connections Female NPT Flanged ANSI 125 to assure unrestricted discharge.
valve, which could impair its operation
and shut off. Construction Cast Iron (ASTM A126 CL B)
A Pipe Size Riser
Supported Overhead

SIZE A B C D E F G. NPT Weight
INLET in in in in in in in Lb.
in/mm (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg.)
3/4" 2.00 3.75 1.88 2.00 1.00 1.50 3/8 2
(20) (51) (95) (48) (51) (25) (38) (10) (1 )
1" 2.00 3.75 1.88 2.00 1.00 1.50 3/8 2
(25) (51) (195) (48) (51) (25) (38) (10) (1)
1-1/4" 2.00 5.50 2.47 4.13 1.44 2.13 3/8 7.5
(32) (51) (140) (63) (105) (37) (54) (10) (3)
1-1/2" 2.00 5.50 2.47 4.13 1.44 2.13 3/8 7.5
(40) (51) (140) (63) (105) (37) (54) (10) (3)
2" 3.00 6.25 2.31 3.63 1.63 2.25 1/2 8.5
(50) (76) (159) (159) (92) (41) (57) (15) (4) Sizes: 3/4" - 4"
Construction Material: A126-B Cast Iron
2-1/2" 4.00 7.38 3.00 4.31 1.94 2.69 3/4 12
(65) (102) (187) (176) (109) (49) (68) (20) (5) A Pipe Size Riser
3" 4.00 8.00 3.050 4.88 2.31 3.13 3/4 19 Supported Overhead
(80) (102) (203) (89) (124) (59) (80) (20) (9)
4" 6.00 9.63 4.50 5.75 2.88 3.75 3/4 25
(100 ) (152) (245) (114) (146) (73) (95) (20) (11)
6" 8.00 12.75 6.63 7.44 4.19 8.00 3/4 105
(150) (203) (324) (168) (189) (106) (203) (20) (48)
8" 10.00 16.50 7.50 9.44 5.38 10.75 1 202
(200) (254) (419) (191) (240) (137) (273) (25) (92)

Max. Operating Pressure (PMO) 250 psig (17) barg)
Max. Operating Temperature (TMO) 450°F (232°C) at all operating pressures
Sizes: 6" - 8"
Construction Material: A126-B Cast Iron
Installation
The Drip Pan Elbow is to be connected to the discharge connection of the Sample Specification
safety/relief valve by a short pipe nipple. Flanged valves 4" and smaller Drip Pan Elbows for use with safety/relief valves shall be
will require a companion flange and short nipple the same size as the valve ASTM A126 CL B Cast Iron, and be of the same size as
outlet. The drain connection on the bottom of the elbow should be piped to the valve outlet or larger. Pipe as shown on the draw-
waste. ings.
Please refer to ASME code for additional installation details.
1: 115
Regulators
Regulators
SV5601 & 5708 Series Bronze Safety Valves

Valves
Safety
Valves
Safety
ASME Section I & VIII - NB Certified for Air, Gas and Steam
Description
Spirax Sarco Bronze valve line is a high capacity safety valve used
for boilers, piping lines and vessel protection. Designed and engi-
neered for heavy-duty industrial use. ASME approved and National
Board flow-rated for capacity.
Sizes from 1/2" to 2-1/2"; NB rated to 250#; Temperatures to 406˚F.
Usages
SV5601 Series is used for ASME Section I applications to pressure
ratings of 250 psig. V and NB stamped for fired vessels. Boilers, or
most areas where steam safety valves are required.
SV5708 Series is used for ASME Section VIII applications to pres-

sure ratings of 250 psig. UV and NB stamped for unfired vessel
protection. Used for many applications to protect or relieve pressure
for Air, Gas and Steam.
Features
• Designed for durability
• 6 orifices – 12 sizes of piping options
• Top guided seating and discharge
• Full nozzle; high capacity levels
• Excellent re-seating characteristics with pivoting ball-post design
• Short, tuned blow-down and can be adjusted with double ring to
meet specific requirements
• Heavy duty hood and lever mechanism
• Standard 17-7 stainless steel springs
Parts Identification and Materials
Options Item Part Name Material ASTM
• Stainless steel whetted trimming 1 Hood Cast Brass
package (seat, disk and interiors) 2 Cotter Pin
• O-ring seating. (Teflon, EDPM, Viton, 3 Lift Lever Pin Brass
or as specified) 4 Lifter Nut Brass B-16
• Bubble tight seating options 5 Pressure Screw Brass B-16
• Anti vibrating spring for lift lever 6 Lock Nut Brass B-16
• Packed lift lever 7 Hood Screw Brass
• BPT pipe threading
8 Lift Lever Cast Brass
Ordering 9 Spring Plate Brass B-16
Specify Section I or VIII valves, 10 Spring Stainless Steel
set pressure psig, capacity 11 Nameplate Aluminum
requirements when ordering. 12 Spring Post Brass B-16
See opposite page for details. 13 Body Brass/Cast Brass B-16/B-61,62
14 Bonnet Cast Brass B-61,62
15 Upper Ring Cast Brass
16 Lower Ring Cast Brass
17 Disc Nut Brass B-16
18 Disc Brass B-16
19 Regulator Screw Brass B-16
20 Ball Bearing Stainless Steel
1: 116
Regulators
Maintenance
Operated
Temperature
3/4" x E x 1" Spirax Sarco Bronze Series Safety Valve shall be fitted
with exclosed spring and external lifting lever. Furnish with manu- This product is factory sealed for tamper-proof operation, and no
Valves
PilotSafety
facturer’s standard connections and valve body of cast brass with repair parts are available. Test the safety valve every 6 months
bronze internals. When ordering Safety Valves for use on power (depending on plant age and condition), preferably by raising the
boilers, specify (V) code stamp as required by ASME Code Section I. system pressure to the safety valve’s set pressure or operating the
hand lever. For full details on proper maintenance, please refer to the
Installation installation, operating and maintenance instructions, IM-3-215-US.
Valve should be installed in vertical upright position as close as
possible to the connection provided with no unnecessary interven-
ing pipe or fitting. Under no circumstances should there be a shut
off valve or restriction of any kind between the safety valve and the
connection provided. For full details on proper installation, please
refer to the installation, operating and maintenance instructions,
IM-3-215-US.
ORIFICE ORIFICE INLET OUTLET SIZE DIMENSIONS WEIGHT

I.D. SIZE (in) (in) I.D. A B C (lbs)
D 0.125 1/2" 3/4" A 7.312" 2.468" 1.5" 1.9
D 0.125 3/4" 3/4" B 7.312" 2.468" 1.5" 2.2
E 0.221 3/4" 1" C 7.625" 2.5" 1.625" 2.8
E 0.221 1" 1" D 7.625" 2.5" 1.625" 3.0
F 0.352 1" 1-1/4" E 8.625" 2.75" 1.75" 4.0
F 0.352 1-1/4" 1-1/4" F 8.625" 2.75" 1.75" 4.2
G 0.567 1-1/4" 1-1/2" G 9.25" 3.218" 2.25" 6.7
G 0.567 1-1/2" 1-1/2" H 9.25" 3.218" 2.25" 6.9
H 0.899 1-1/2" 2" J 10.875" 3.625" 2.5" 11.4
H 0.899 2" 2" K 10.875" 3.625" 2.5" 11.6
J 1.463 2" 2-1/2" L 12.062" 3.937" 3.125" 15.6
J 1.463 2-1/2" 2-1/2" M 12.062" 3.937" 3.125" 16.3
Nameplate Identification
NO = Model Identification
G= Orifice
H= Piping Size
SIZE = M x F Piping Size
SET = Set Pressure (psig)
CAP = SCFM Air/Gas
AQC = Internal Tracking (QA)
DATE = Month/Year
V= Fired Vessel (Sec. I)
UV = Unfired Vessel (Sec. VIII)
NB = National Board Certified
561GH 1-1/2 x 1-1/2

150 4229 #/HR

45962 0307
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 TI-3-215-US 2.13
1: 117
Regulators
Capacities - Steam - ASME Section I - Series 5601

Capacity ratings based on pounds per hour of saturated steam at 3% over pressure. NB certified at 90% of accumulated flow.
Valves
Safety
SET PRESSURE ORIFICE D ORIFICE E ORIFICE F ORIFICE G ORIFICE H ORIFICE J

PSIG .125 .221 .352 .567 .899 1.463
5* 120 211 337 542 860 1400
10* 147 260 414 667 1058 1722
15 175 309 492 792 1256 2044
20 213 377 601 967 1534 2496
25 230 406 647 1042 1653 2689
30 257 455 725 1167 1851 3012
35 285 504 802 1292 2049 3334
40 312 552 880 1417 2247 3657
45 340 601 957 1542 2445 3979
50 368 650 1035 1667 2643 4302
55 395 699 1113 1792 2842 4624
60 423 747 1190 1917 3040 4947
65 450 796 1268 2042 3238 5269
70 478 846 1347 2170 3440 5598
75 506 895 1426 2297 3642 5927
80 535 946 1507 2427 3848 6262
85 563 996 1586 2555 4050 6591
90 592 1046 1667 2685 4256 6927
95 620 1096 1746 2812 4459 7256
100 649 1147 1826 2942 4665 7591
110 705 1247 1986 3199 5073 8255
120 762 1347 2146 3457 5481 8920
130 819 1448 2306 3714 5889 9584
140 876 1548 2466 3972 6297 10248
150 932 1648 2626 4229 6706 10913
160 989 1749 2785 4487 7114 11577
170 1046 1849 2945 4744 7522 12241
180 1103 1949 3105 5002 7930 12905
190 1159 2050 3265 5259 8338 13570
200 1216 2150 3425 5517 8747 14234
210 1273 2251 3585 5774 9155 14898
220 1330 2351 3744 6031 9563 15563
230 1386 2451 3904 6289 9971 16227
240 1443 2552 4064 6546 10379 16891
250 1500 2652 4224 6804 10788 17556
1: 118
Regulators
Capacities - Steam - ASME Section VIII - Series SV 5708
Operated
Temperature
Valves
PilotSafety
PSIG .125 .221 .352 .567 .899 1.463
5* 125 221 352 567 900 1464
10* 153 270 430 692 1098 1787
15 180 319 507 817 1296 2109
20 208 367 585 942 1494 2431
25 235 416 663 1067 1692 2754
30 263 465 740 1192 1890 3076
35 293 518 826 1330 2108 3431
40 323 572 911 1467 2326 3786
45 354 625 996 1605 2544 4141
50 384 679 1082 1742 2762 4495
55 414 733 1167 1880 2980 4850
60 445 786 1252 2017 3198 5205
65 475 840 1338 2155 3416 5559
70 505 893 1423 2292 3634 5914
75 536 947 1508 2430 3852 6269
80 566 1001 1594 2567 4070 6624
85 596 1054 1679 2705 4288 6978
90 627 1108 1764 2842 4506 7333
95 657 1161 1850 2979 4724 7688
100 687 1215 1935 3117 4942 8043
110 748 1322 2106 3392 5378 8752
120 808 1429 2276 3667 5814 9461
130 869 1536 2447 3942 6250 10171
140 930 1644 2618 4217 6686 10880
150 990 1751 2789 4492 7122 11590
160 1051 1858 2959 4767 7558 12299
170 1111 1965 3130 5042 7994 13009
180 1172 2072 3301 5317 8430 13718
190 1233 2179 3471 5592 8866 14428
200 1293 2287 3642 5866 9302 15137
210 1354 2394 3813 6141 9737 15846
220 1415 2501 3983 6416 10173 16556
230 1475 2608 4154 6691 10609 17265
240 1536 2715 4325 6966 11045 17975
250 1596 2822 4495 7241 11481 18684
1: 119
Regulators
Capacities - Air/Gas - ASME Section VIII - Series 5708

Capacity ratings based SCFM (standard cubit feet per minute) of air at 10% over pressure. NB certified at 90% of accumulated flow.
Valves
Safety

PSIG .125 .221 .352 .567 .899 1.463
5* 45 79 125 202 320 521
10* 54 96 153 246 391 636
15 64 113 181 291 461 751
20 74 131 208 335 532 865
25 84 148 236 380 602 980
30 94 165 263 424 673 1095
35 104 184 294 473 750 1221
40 115 204 324 522 828 1348
45 126 223 355 571 906 1474
50 137 242 385 620 983 1600
55 147 261 415 669 1061 1726
60 158 280 446 718 1138 1853
65 169 299 476 767 1216 1979
70 180 318 506 816 1294 2105
75 191 337 537 865 1371 2231
80 201 356 567 914 1449 2358
85 212 375 598 963 1526 2484
90 223 394 628 1012 1604 2610
95 234 413 658 1061 1681 2736
100 245 432 689 1109 1759 2863
110 266 471 750 1207 1914 3115
120 288 509 810 1305 2069 3368
130 309 547 871 1403 2225 3620
140 331 585 932 1501 2380 3873
150 352 623 993 1599 2535 4125
160 374 661 1053 1697 2690 4378
170 396 699 1114 1795 2845 4630
180 417 738 1175 1892 3000 4883
190 439 776 1236 1990 3156 5135
200 460 814 1296 2088 3311 5388
210 482 852 1357 2186 3466 5640
220 503 890 1418 2284 3621 5893
230 525 928 1479 2382 3776 6145
240 547 966 1539 2480 3931 6398
250 568 1005 1600 2577 4087 6650
1: 120
1: 121
Pilot Operated Regulators
Temperature
Regulators
SV418 Series Bronze Safety Valves

Valves
Safety
ASME Section VIII - NB Certified for Air, Gas,

Steam, and Liquid
Description
Spirax Sarco's SV418 safety and relief valve is designed for accuracy
and reliability. Engineered for heavy-duty industrial usage. Multiple
purpose safety and relief for Liquid, Steam, Air, and Gas services.
ASME and National Board Certified for Section VIII service. ASME
Section VIII to 750 psi for Liquid, Air, and Gas. 300 PSI for Steam.
Sizes from ½" to 3"; NB rated to 750#; Temperatures from -320°F to

425°F.
Features
• Full nozzle – top guided design
• Short, precise blow-down
• Wide choice of inlet/outlet sizes
• Excellent reseating characteristics
• Designed long term heavy industrial use
• Closed hex cap
• Back pressure tight
• Drainhole with threaded plug
Options
• BSPT piping
• O2 Cleaning and cryogenic services
Usages
Pressure Vessels, Pumps, Hydraulics, Tanks, Steam Systems,
Chemical, Cryogenic, Air and Gas Compressors, Separators,
by-pass and over pressure protection. Choose for most industrial
applications requiring a safety relief valve.

Item Description Series 418
1 Nozzle SS
2 Lock screw Brass
3 Lift SS 316
4 Disk holder SS 316
5 Disk holder shaft SS 316
6 Disc guide Brass
7 Bonnet Bronze
8 Hood Brass
9 Lock nut Brass
10 Pressure screw Brass
11 Spring plate Brass
12 Spring SS 717
13 Spring post Brass
14 Disc Guide Washer PTFE
15 Disc SS 316
16 Body Bronze
17 Nozzle washer PTFE
18 Gasket PTFE
19 Lock screw Brass
20 Seal wire Steel
21 Nameplate SS
22 Drain Plug SS
1: 122
Regulators
Steam, and Liquid
Sample Specification Maintenance
Spirax Sarco SV418: As required for equipment according to This product is factory sealed for tamper-proof operation, and no
Pilot Operated
Temperature
ASME Boiler and Pressure Vessel Code. Stainless steel full repair parts are available. Test the safety valve every 6 months
nozzle, top guided design. Stainless steel ring and disk. Stainless (depending on plant age and condition), preferably by raising the
steel spring with adjustable pressure range and positive shutoff, system pressure to the safety valve’s set pressure or operating the
factory set and sealed. Back pressure tight, includes drainhole hand lever. For full details on proper maintenance, please refer to
with threaded plug. the installation, operating and maintenance instructions, IM-3-215-
US.
Installation
Valve should be installed in vertical upright position as close as
possible to the connection provided with no unnecessary inter-
vening pipe or fitting. Under no circumstances should there be a
shut off valve or restriction of any kind between the safety valve
and the connection provided. For full details on proper installa-
tion, please refer to the installation, operating and maintenance
instructions, IM-3-215-US.
Series 418 - Dimensions

DIMENSIONS
A - Closed A - Lift
ORIFICE INLET OUTLET FLOW AREA SIZE ID B C WEIGHT LB
Cap Lever
D 1/2” 3/4” 0.125 DC 7 3/8” 8 1/8” 2 3/8” 1 5/8” 2
D 1/2” 1” 0.125 DD 7 3/8” 8 1/8” 2 3/8” 1 5/8” 2
D 3/4” 3/4” 0.125 DE 7 3/8” 8 1/8” 2 3/8” 1 5/8” 2
D 3/4” 1” 0.125 DF 7 3/8” 8 1/8” 2 3/8” 1 5/8” 2
D 1” 1” 0.125 DG 7 1/2” 8 1/4” 2 3/8” 1 5/8” 2
E 3/4” 1” 0.221 EC 7 5/8” 8 3/8” 2 5/8” 1 5/8” 3
E 3/4” 1-1/4” 0.221 ED 8 1/8” 8 7/8” 2 5/8” 2” 3
E 1” 1-1/4” 0.221 EF 8 1/8” 9 1/4” 2 5/8” 2” 3
F 1” 1-1/2” 0.353 FF 9 5/8” 9 5/8” 2 7/8” 2 1/4” 5
F 1-1/2” 1-1/2” 0.353 FG 9 5/8” 9 5/8” 3 1/8” 2 1/4” 5
G 1-1/4” 2” 0.554 GG 10” 10 3/4” 3 3/8” 2 5/8” 9
G 2” 2” 0.554 GF 10 1/4” 11” 3 3/8” 2 5/8” 9
H 1-1/2” 2-1/2” 0.923 HH 11 3/4” 12 1/8” 3 1/2” 2 3/4” 16
J 2” 3” 1.421 JJ 13 1/2” 14” 4” 3 1/4” 24
Nameplate Identification
NO = Model Identification
G= Orifice
H= Piping Size 418GH 1-1/2 x 1-1/2
SIZE = M x F Piping Size 150 4229 #/HR
SET = Set Pressure (psig) 45962 0307
CAP = SCFM Air/Gas
AQC = Internal Tracking (QA)
DATE = Month/Year
V= Fired Vessel (Sec. I)
UV = Unfired Vessel (Sec. VIII)
NB = National Board Certified
1: 123
Regulators

Steam, and Liquid
Valves
Safety
Capacity ratings based on 10% over pressure of water (liquid) NB certified at 90% of measured flow in GPM.
Series 418 Capacities - Liquid • GPM

PSI 0.1257 0.2173 0.3526 0.5542 0.9229 1.418
5 11 18 30 47 78 120
10 14 24 38 60 100 154
15 16 28 45 71 118 181
20 18 31 51 80 133 204
25 20 35 56 88 147 225
30 22 37 61 96 159 245
35 23 40 66 103 172 264
40 25 43 70 110 184 283
45 27 46 75 117 195 300
50 28 48 79 123 206 316
55 29 51 82 129 216 331
60 31 53 86 135 225 346
65 32 55 90 141 234 360
70 33 57 93 146 243 374
75 34 59 96 151 252 387
80 35 61 99 156 260 400
85 37 63 102 161 268 412
90 38 65 105 166 276 424
95 39 67 108 170 283 435
100 40 68 111 175 291 447
125 44 77 124 195 325 499
150 48 84 136 214 356 547
175 52 91 147 231 385 591
200 56 97 157 247 411 632
225 59 103 167 262 436 670
250 63 108 176 276 460 706
275 66 114 184 290 482 741
300 69 119 192 302 504 774
325 71 123 200 315 524 805
350 74 128 208 327 544 836
375 77 133 215 338 563 865
400 79 137 222 349 581 893
425 82 141 229 360 599 921
450 84 145 236 370 617 948
475 86 149 242 380 634 974
500 89 153 248 390 650 999
525 91 157 254
550 93 161 260
575 95 164 266
600 97 168 272
625 99 171
650 101 175
675 103 178
700 105 181
725 107 184

750 108 187
1: 124
Regulators
Steam, and Liquid
Pilot Operated
Temperature
Capacity ratings based on SCFM (standard cubit feet per minute) of Air at 10% over pressure. NB certified at 90% of measured flow.
Series 418 Capacities - Air • SCFM

PSI 0.1257 0.2173 0.3526 0.5542 0.9229 1.418
5 46 79 129 202 337 518
10 56 97 157 247 411 632
15 66 114 186 292 486 746
20 76 132 214 336 560 860
25 86 149 242 381 634 975
30 97 167 271 425 709 1089
35 108 186 302 475 790 1214
40 119 205 333 524 872 1340
45 130 225 364 573 954 1465
50 141 244 396 622 1035 1591
55 152 263 427 671 1117 1716
60 163 282 458 720 1199 1842
65 174 301 489 769 1280 1967
70 186 321 520 818 1362 2093
75 197 340 552 867 1444 2218
80 208 359 583 916 1525 2344
85 219 378 614 965 1607 2469
90 230 398 645 1014 1689 2595
95 241 417 676 1063 1771 2720
100 252 436 708 1112 1852 2846
125 308 532 864 1358 2261 3474
150 364 628 1020 1603 2669 4101
175 419 725 1176 1848 3078 4729
200 475 821 1332 2093 3486 5356
225 530 917 1488 2339 3895 5984
250 586 1013 1644 2584 4303 6612
275 642 1109 1800 2829 4712 7239
300 697 1206 1956 3075 5120 7867
325 753 1302 2112 3320 5529 8494
350 809 1398 2268 3565 5937 9122
375 864 1494 2424 3810 6346 9750
400 920 1590 2580 4056 6754 10377
425 976 1686 2736 4301 7162 11005
450 1031 1783 2893 4546 7571 11632
475 1087 1879 3049 4792 7979 12260
500 1142 1975 3205 5037 8388 12888
525 1198 2071 3361
550 1254 2167 3517
575 1309 2263 3673
600 1365 2360 3829
625 1421 2456
650 1476 2552
675 1532 2648
700 1588 2744

725 1643 2841
750 1699 2937
1: 125
Regulators

Steam, and Liquid
Valves
Safety
Series 418 Capacities - Steam • Lbs/Hr

PSI 0.13 0.22 0.35 0.55 0.92 1.42
5 129 223 362 569 947 1455
10 157 272 442 694 1156 1776
15 186 321 521 819 1365 2097
20 214 370 601 945 1573 2417
25 243 420 681 1070 1782 2738
30 271 469 761 1195 1991 3058
35 302 523 848 1333 2220 3411
40 334 577 936 1471 2450 3764
45 365 631 1024 1609 2679 4116
50 396 685 1111 1747 2909 4469
55 427 739 1199 1884 3138 4822
60 459 793 1287 2022 3368 5174
65 490 847 1374 2160 3597 5527
70 521 901 1462 2298 3827 5880
75 552 955 1550 2436 4056 6232
80 584 1009 1637 2574 4286 6585
85 615 1063 1725 2711 4515 6938
90 646 1117 1813 2849 4745 7290
95 678 1171 1900 2987 4974 7643
100 709 1225 1988 3125 5204 7995
110 771 1333 2164 3401 5663 8701
120 834 1441 2339 3676 6122 9406
130 896 1550 2514 3952 6581 10111
140 959 1658 2690 4227 7040 10817
150 1021 1766 2865 4503 7499 11522
160 1084 1874 3040 4779 7958 12227
170 1146 1982 3216 5054 8417 12933
180 1209 2090 3391 5330 8876 13638
190 1271 2198 3567 5606 9335 14343
200 1334 2306 3742 5881 9794 15048
210 1397 2414 3917 6157 10253 15754
220 1459 2522 4093 6433 10712 16459
230 1522 2630 4268 6708 11171 17164
240 1584 2738 4443 6984 11630 17870
250 1647 2846 4619 7260 12089 18575
260 1709 2955 4794 7535 12548 19280
270 1772 3063 4970 7811 13007 19985
280 1834 3171 5145 8087 13467 20691
290 1897 3279 5320 8362 13926 21396
300 1959 3387 5496 8638 14385 22101
1: 126
Regulators
Operated
Valves
Temperature
SV69L Bronze Liquid Relief Valves
Non-ASME Coded
Safety
Pilot
Description 1
Spirax Sarco SV69L Series Liquid Relief valves are an industry
standard relief valve used for liquid applications. Engineered and 2
designed for heavy-duty industrial usages.
3 12
Sizes from 1/4" to 3", pressure to 600#, temperatures to 450˚F.
Usages 4
• Pressure relief, liquid relief, by-pass and over-protection
5
• Continuous relief
• Pressure regulation 6
• Pumping stations, tanks, hydraulics, fluid lines, oil fields, piping
lines. 7
Features A
• Field adjustable 8
• Metal-to-metal precision lapped seating 9
• Sealed hex cap with O-ring teflon seal 5
• One piece enclosed bonnet to minimize leakage
• Back pressure tested against leakage (now standard)
10
• Easy to clean and maintain by simple removal of the bonnet
11
• 302 Stainless steel springs (STD)
B
Options
• Wheel handle
• Variety of inlet and outlets
• Stainless steel inserts for corrosive or
higher pressure protection
• Polishing and chrome plating
C
Item Part Name Material
1 Hood Brass
2 Pressure Screw Brass
3 Lock Nut Brass
4 Bonnet Bronze
5 Spring Plate Brass/Steel*
6 Spring Post Brass/Steel*
7 Spring Stainless Steel
8 Name Plate Aluminum
9 Spring Plate Support Brass/Steel*
10 Disc Bronze
11 Body Brass/Bronze
12 Sealing Disk Teflon
* Steel Plated
1: 127
Regulators
Non-ASME Coded
Dimensions - Liquid - Series 69L
SERIES VALVE SIZE OUTLET SIZE SEAT SIZE A B C MAX. SET PRESSURE LIQUID WEIGHT (lbs)
Valves
Safety
69 1/2" 1/2" 1/2" - A 5-7/8" 2-1/8" 1-3/8" 600 1.5

69 1/2" 3/4" 1/2" - A 5-7/8" 2-1/8" 1-3/8" 600 1.5
69 3/4" 3/4" 3/4" - B 6" 2-3/8" 1-3/8" 600 2
69 3/4" 1" 3/4" - B 6" 2-3/8" 1-3/8" 600 2
69 1" 1" 1" - C 7-1/2" 2-5/8" 1-7/8" 600 3
69 1" 1-1/4" 1" - C 7-1/2" 2-5/8" 1-7/8" 600 3
69 1-1/4" 1-1/4" 1-1/4" - D 8-1/2" 3-1/4" 2" 600 4.5
69 1-1/4" 1-1/2" 1-1/4" - D 8-1/2" 3-1/2" 2" 600 4.5
69 1-1/2" 1-1/2" 1-1/2" - E 9-3/4" 3-1/2" 2-1/2" 600 6.5
69 1-1/2" 2" 1-1/2" 9-3/4" 3-1/2" 2-1/2" 600 6.5
69 2" 2" 2" - F 11-1/8" 4" 2-5/8" 600 9.25
69 2" 2-1/2" 2" - F 11-1/8" 4" 2-5/8" 600 9.25
69 2-1/2" 2-1/2" 2-1/2" - G 12" 4-3/4" 3-1/8" 600 21
69 2-1/2" 3" 2-1/2" - G 12" 4-3/4" 3-1/8" 600 22
69 3" 3" 3" - H 13-1/2" 5-1/8" 4-3/8" 600 24
Notes:
1. Standard valve for liquid relief is "same sized outlet" (unless otherwise specified)
2. Please specify series, size, service and set pressure
3. Stainless Steel trimming recommended for pressure settings over 400 psig (or for chemical reactive purposes)
4. 2-1/2" & 3" Max set pressure 350 psig
1: 128
Regulators
Non-ASME Coded
Capacities - Liquid - Series 69L - Sizes 1/2" to 3"
Liquid capacity in gallons per minute (GPM) at 25% over pressure.
Operated
Temperature
Valves
PilotSafety
A B C D E F G H
SET PRESSURE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3"
5 3.9 7.7 12 17 22 33 44 55
10 5.6 8.1 17 24 31 46 62 78
15 6.8 13 21 29 38 56 76 95
20 7.9 15 24 34 44 65 88 111
25 8.8 17 27 38 49 73 98 124
30 9.7 19 29 41 53 80 107 136
40 11 22 34 48 62 92 124 157
50 12 24 38 53 69 103 139 175
60 13 26 42 58 75 112 151 190
75 15 30 47 65 85 126 170 21
100 18 34 54 76 98 146 196 248
125 20 38 60 85 109 163 219 277
150 22 42 66 93 120 178 240 303
175 23 45 71 100 129 193 259 328
200 25 48 76 107 138 206 277 350
225 26 51 80 113 146 218 293 371
250 28 54 85 120 154 230 310 392
275 29 56 89 125 161 240 325 410
300 31 59 93 131 169 252 340 429
325 32 61 97 136 176 262
350 33 64 101 141 183 272
375 34 66 104 146 189 281
400 35 68 108 151 195 291
425 36 70 112 156 201 302
450 37 72 115 162 208 314
475 38 75 119 167 215 326
500 39 77 1123 171 221 337
525 40 79 126 176 227 348
550 41 81 130 180 234 359
575 42 83 134 185 240 371
600 43 86 138 189 247 383
Notes:
1. Stainless steel trim package recommended for pressure settings over 400 psig (disk and seat insert)
2. Liters per minute = GPM x 3.785
3. Bar = psig x .06895
1: 129
Steam Trapping
Solutions
Steam Traps
Steam Traps Table of Contents
Tech. Illus. # Model

ne ctor Page No
Steam Traps
TI-6-808-US USTS Universal Steam Trap Station
s a l Con 2: 134
INDEX
er s
TI-2-519-US Thermo-Dynamic Universal Pipeline Connector
®
Univ nd Trap 2: 136
a
TI-P128-17-US IPC20 and IPC21 Pipeline Connectors with Integral Spiratec Sensors 2: 138
TI-2-5161-US Thermo-Dynamic Steam Trap UTD52L, UTD52H, UTD52L-HP
®
with Swivel Connector 2: 140
TI-P146-02-US UFT14 & UFT32 Series Sealed Stainless Steel Float & Thermostatic Steam Trap 2: 142
TI-2-008-US Balanced Pressure Thermostatic Steam Trap UBP32 with Universal Connector 2: 144
TI-2-412-US UIB30 & UIB30H Sealed Inverted Bucket Steam Trap & Swivel Connector 2: 146
TI-P625-04-US USM21 Sealed Bimetallic Steam Trap for use with Pipeline Connectors 2: 148
TI-2-516-US Thermo-Dynamic Steam Trap TD52
®
2: 150
ic
TI-2-5162-US Thermo-Dynamic Steam Trap TDC
® ® 2: 152
m
TI-2-220-US Thermo-Dynamic Steam Trap TDT Tracer Trap
®
m o Dyna 2: 154
TI-2-502-US Thermo-Dynamic Steam Trap TD42
® Ther 2: 156
TI-2-525-US Thermo-Dynamic Steam Trap TD62LM and TD62M
®
2: 158
TI-P150-11-US TD120 High Pressure Thermo-Dynamic Steam Trap with Replacement Seat
®
2: 160
TI-2-313-US Cast Iron Float & Thermostatic Steam Traps FT15, FT30, FT75, FT125 2: 162
TI-2-314-US Cast Iron Float & Thermostatic Steam Traps FT150, FT200 2: 164
TI-2-321-US Cast Iron Float & Thermostatic Steam Traps FTI15, FTI30, FTI75, FTI125,FTI200 2: 166
TI-2-315-US Cast Iron Float & Thermostatic Steam Traps FTB Super Capacity Series 2: 168
TI-2-317-US Cast Iron Float & Thermostatic Steam Traps FT, FTI & FTB Capacities 2: 170
TI-2-320-US Cast/Ductile Iron Float & Thermostatic Steam Traps FT14, IFT14 & FT14C 2: 172
TI-2-306-US Float & Thermostatic Steam Trap FT14 2: 175
TI-2-322-US Cast Steel Float & Thermostatic Steam Traps FTB Super Capacity Series 2: 176
TI-2-304-US Cast Steel Float & Thermostatic Steam Trap FT450
t& 2: 178
TI-2-308-US Float & Thermostatic Steam Trap Capacities FT46, FT450 Floaostatic 2: 180
m
TI-2-3041-US Cast Steel Float & Thermostatic Steam Trap 3" & 4" FT450 Ther 2: 182
TI-P179-02-US FTC80 FB Cast Steel Steam Trap 2: 184
TI-2-312-US Steel Float & Thermostatic Steam Traps FTS150, FTS300 2: 188
TI-2-318-US Stainless Steel Float & Thermostatic Steam Trap FT46 2: 190
TI-P145-01-US FTS14 Austenitic Stainless Steel Float & Thermostatic Steam Trap 2: 192

Steam Traps
INDEX
TI-2-0102-US Balanced Pressure Thermostatic Steam Trap RTA-125, RTH-125, RTV-125 2: 194
TI-2-009-US Balanced Pressure Thermostatic Steam Trap T250 2: 196
TI-2-003-US Balanced Pressure Thermo-Matic Steam Trap TM600, TH600L, TM600N 2: 198
TI-P005-01-US BCP32 & BCP32Y Carbon Steel Balanced Pressure Thermostatic Steam Trap 2: 200
TI-2-0001-US Sealed Balanced Pressure Thermostatic Steam Trap TSS300 2: 202
TI-2-0011-US Sealed Balanced Pressure Thermostatic Steam Trap DTS300
l a n ced 2: 204
TI-2-0021-US Balanced Pressure Thermostatic Steam Trap MST21 Ba ssure 2: 206
TI-2-0061-US Balanced Pressure Thermostatic Steam Trap SBP30LC Pre 2: 208
TI-2-407-US Cast Iron Inverted Bucket Steam Traps B Series 2: 210
TI-2-408-US Cast Iron Inverted Steam Trap B Series Capacities Chart 2: 212
rted
Inve kets
TI-2-401-US Cast Iron Inverted Bucket Steam Trap Series 200 2: 214
TI-2-404-US Steel Inverted Bucket Steam Trap Series HM 34
Buc 2: 216
TI-2-406-US Steel Inverted Bucket Steam Trap Series HM 34 Capacities Chart 2: 219
TI-2-402-US Forged Steel Inverted Bucket Steam Trap Series 600 2: 220
TI-2-403-US Forged Steel Inverted Bucket Steam Trap Series 900 2: 222
TI-2-405-US Cast Iron Inverted Bucket Steam Trap Series 200/600/900 2: 224
TI-2-410-US Stainless Steel Sealed Inverted Bucket Steam Trap SIB30 & SIB30H 2: 226
TI-2-411-US Stainless Steel Sealed Inverted Bucket Steam Trap SIB 45 2: 228

Steam Traps
ion
INDEX
TI-2-201-US Thermoton Liquid Expansion Steam Traps 2: 230
ns
TI-2-200-US No. 8 Liquid Expansion Steam Trap id Expa 2: 232
TI-P670-02-US Bydrain Frost Protection Liquid Expansion Trap Liqu 2: 234
TI-P076-10-US SMC32 & SMC32Y Carbon Steel Bimetallic Steam Trap 2: 236
c
TI-P623-06-US HP80, HP100, HP150 and HP210 Series Bimetallic Steam Traps e talli 2: 238
TI-P623-02-US HP45 Bimetallic Steam Trap
Bim 2: 240
TI-2-700-US Spira-tec Steam Loss Detector System Type 30 2: 242
TI-2-701-US Spira-tec Sensor Chambers ST14, ST16, ST17
ec tion 2: 244
TI-2-702-US Spira-tec Remote Test Point R1 & R12
lt Det 2: 246
TI-2-707-US R1C Steam Trap Failure Monitor Fau 2: 248
TI-2-706-US Spira-tec Automatic Steam Trap Monitor R16C 2: 250
TI-2-800-US Trap Diffusers DFI & DF2 2: 252
TI-6-804-US Forged Steel Manifolds o ns & 2: 254
S tati s
TI-6-801-US Vertical Condensate Collection Manifold-Fabricated p d 2: 258
Tra anifol
TI-6-803-US Vertical Steam Distribution Manifold-Fabricated M 2: 260

See the High Purity section for Thermodynamic and Thermostatic steam traps for High Purity, Biotechnology, Pharmaceutical, and
Food & Beverage applications.
USTS II Universal Steam Trap Station
(Requires Universal Trap of Choice)
Model USTS II
Steam Traps
The USTS-II Universal steam trap station is designed to have

inlet and outlet isolation valves, a integral strainer with blow- PMO 650 psig
down and test valve. Designed as a complete steam main drip Sizes 1/2", 3/4"
or tracer steam trap station. The station will support all of the Standard Flow Direction Left to Right (Right Hand)
Spirax Sarco universal connection steam traps. Connections NPT, SW
Construction Stainless Steel
Connector and
Optional Flow Direction Right to Left (Left hand), handle option

Universal
Traps
14 2
Right
Max. Operating Temperature (TMO) 750°F (399°C) Hand Outlet
Isolation
Version
Pressure Shell Design Conditions Shown 13
PMA 650 psig (45 barg) 4
No. Part Material 1
8
1 Body casting Stainless Steel
ASTM A351 CF8
2 Valve spindle Stainless Steel
3 Valve head (internal) Stainless Steel
4 Valve packing unit Stainless Steel
5 Valve packing (internal) Graphite
6 Washers (internal) Stainless Steel
7 Strainer screen (internal) Stainless Steel 8 12
9
8 Blowdown valve body Stainless Steel
9 Blowdown valve stem Stainless Steel
10 Blowdown ball head (Internal) Stainless Steel
11 Blowdown retaining clip (internal) Stainless Steel Optional 15
12 Connector screws Alloy Steel (Plated) Handle
ASTM A193 Gr.B7 Version
13 Locking Nut Stainless Steel
14 Locking Nut Pin Stainless Steel
16
15 Handle Stainless Steel 15
16 Handle Pin Stainless Steel
Compatible Spirax Sarco Universal Steam Traps

Strainer
Trap type Model Model Model Model Blowdown 4
Valve
Thermdynamic UTD52L UTD52H UTD52-HP UTDS52L
8
1
Balanced pressure UBP32

Inverted Bucket UIB30/4 UIB30/5 UIB30/6 UIB30H/8
Inverted Bucket UIB30H/10
Float & Thermostatic UFT14-4.5 UFT14-10 UFT14-14 UFT32-4.5
Float & Thermostatic UFT32-10 UFT32-14 UFT32-21 UFT32-32 9 8 12
Bimetallic USM21 Test Valve
2:134
USTS II Universal Steam Trap Station
Right 2.0 withdrawal
distance
Hand ½" Hex
Version
Shown
½" Hex
Trap of
Choice
C1
Steam Traps
Blowdown
Flow H*
B
Connector and
Universal
Traps
A D
E G
F Station Weight (no trap) 3.0 lbs No handles

3.7 lbs With handles
A B C1 C2 D E F
3.9" 1.4" 3.7" 5.7" 3.5" .6" 5.5"
G G G G G G
UTD52L UTD52H UFT UIB30 UIB30H UBP32
C2
4.3" 4.8" 9.0" 6.2" 9.6" 3.2"
H H H H H H
B UTD52L UTD52H UFT UIB30 UIB30H UBP32
1.3" 1.3" 2.2" 4.9" 6.3" 1.3"
A *H = Centerline of trap station connector to bottom of trap
USTS II Sample Specification

The USTS steam trap station to be manufactured of all stainless steel construction. The station will have two isolation valves, one trap test
valve and one strainer blowdown valve. The test valve is on the discharge side of the trap to test trap function: to depressurize that area,
or to check the condensate return lines for plugging. The inlet isolation valve blocks the trap inlet while the outlet valves blocks the outlet
to the condensate return line downstream of the test valve. The station is supplied with an integral inlet strainer with a blowdown valve for
clean out and depressurized mode so the trap or strainer can be repaired or replaced. The station will accept all Spirax Sarco universal
traps or any competitors traps who use the standard universal connector design. To be supplied with either left to right flow or right to left
flow. Handle option available on all models.
Installation
Valve handles to be in upward position, with the strainer pointing straight down and trap connection on the side. Mount selected trap
to the connector and torque to proper torque level. On initial start-up turn inlet and outlet valves to test to blow any installation dirt and
debris from the system, (be careful to stay away from flow). Turn both valves to the on position.
How to order
Model number / pipe size / connection type
Example: USTS II 3/4" NPT (L/R right hand)
SPARES
Blowdown Valve Assembly 2 required for complete station Optional
Strainer Screen 1 required Lock-out/Tag-out Box
Valve Assembly (isolation) 2 required for complete station for Isolation Valves or
With or Without Handles Blowdown Valves
Mounting bolts 2 required On Stations Without Handles
TI-6-808-US 12.12
2:135
Universal Pipeline Connector
Description Model Universal straight and strainer connectors
PMO Dependant on trap type
The universal straight connector and the universal strainer connectors
Steam Traps
Sizes ½", ¾", 1"

for use with UTD52L, UTD52H, UTD52SL, UTD52SH, UTD52L- Connections NPT, SW to ANSI 16.11
HP, UFT14, UFT32, UIB30H, UBP32 steam traps. Two bolt quick Construction Stainless steel (standard)
disconnect design for horizontal and vertical piping installations. Options Left hand, Cast Steel SW only, with
Spiratec sensor see TI-P128-17-US
Connector and
Trap of choice required. Connectors cannot be used alone.

Max. Operating Pressure (PMO): 600 psig (42 Bar). Trap may
Universal
Traps
dictate actual PMO if lower when assembled (See trap TIS sheet)
Max. Operating Temperature (TMO): 750 deg F (400 deg C). Trap
may dictate actual TMO if lower when assembled (See trap TIS sheet)

Max Allowable pressure (PMA):
720 psig to 100 deg F 50barg/up to 38 deg C
2
600 psig to 750 deg F 42 barg/400 deg C
Max allowable temperature (TMA):
750 deg F /600 psig 400 deg C / 42barg
5
3 Straight 1
Designed for a maximum cold hydraulic test pressure of 900 psig
Universal
Note: selected trap may dictate max allowable pressures and 4 6 Connector
temperatures
Strainer connector
Materials (right hand) with
blowdown valve 7
No Part Material MATERIAL SPEC.

1 Standard Straight connector body Austenitic Stainless steel ASTM A351 CF8
1 CS straight SW connector body Cast Steel ASTM A216 Gr. WCB
2 Standard strainer connector body Austenitic Stainless steel ASTM A351 CF8
2 CS strainer connector body Cast Steel ASTM A216 Gr. WCB
Austenitic Stainless steel
3 Strainer screen 316L
(.8 mm perforations)
4 Cap gasket Austenitic Stainless steel BS 1449 304 S16
5 Strainer cap Austenitic Stainless steel AISI 303
6 Blowdown valve body Stainless steel AISI 303
7 Blowdown valve stem Stainless steel AISI 303
8 Blowdown ball head (not shown internal) Stainless steel AISI440
Spare parts Installation

Blowdown valve retro fit kit 4,5,6,7,8 The connector will be installed in a horizontal or vertical pipeline.
Strainer screen 3 Full ported isolation valves should be installed up stream and
Strainer cap gasket 4 (package of 3) downstream of the connector /trap. The trap shall be fitted as shown
on IMI accompanied with the trap.
2:136
Determining whether you need right hand or Before performing any maintenance make sure the unit is isolated
left hand connector and all pressure has been relieved. Replacing strainer screen remove
strainer cap and gasket and remove screen. Replace with new screen
Because of the location or space constraints you may need a right and gasket and tighten to 125-140 ft-lbs. If blow down valve is
or left hand strainer connector. When straddling the piping in the replaced tighten to 55 ft-lbs. See trap IMI for all other maintenance.
direction of flow the standard right hand connector will have the trap
body facing the left side with the mounting bold to the right. The left Sample Specification
hand strainer connector will have the trap body on the right and the
mounting bolts on the left. Steam trap shall be purchased with the pipeline connector, which
once installed remains permanently in the pipeline. Trap shall be
Operation and Maintenance attached to the connector by two bolts to enable simple quick rapid
installation and replacement. The connection is designed to allow
Only the strainer connector with blow down can be operated. installation on pipe work that is vertical, horizontal, or any angle in
Turning blowdown valve counter clockwise ½" to 1" turn. Clock wise between. When specified, the connector shall be provided with
Steam Traps
to close. Do not use excessive force to close as damage to seating integral "Y" pattern strainer with or with integral blowdown valve right
surface could occur. hand or left hand pattern.
Connector and
E D
Universal
A A OUTLET
Traps
G
F
B PLUG B
3/8" NPT
C
C
Right hand strainer connector
E D
A A
INLET
G
F B DG
B A D
PLUG B
3/8" NPT
G
B
C
F
C
Left hand strainer connector

Strainer Connector Dimensions (inches) Straight Connector
Right hand and left Dimensions
Right hand and left hand All strainer
Model > hand standard with Size A B
with blowdown valve connectors
3/8" NPT plug ½" 2.4 2.7
Size A B C A B C E ¾" 2.8 2.7
½" 3.2 3.1 2.6 3.2 4.4 3.1 .8 1" 3.5 2.7
¾" 3.5 3.2 2.8 3.5 4.5 3.3 .8
1" 3.9 3.4 3.0 3.9 4.6 3.5 .8
Trap dimensions from centerline of connector piping all type connectors (inches) and trap TI reference
Model > UTD52L UTD52H UTD52SL UTD52SH UFT32 UBP32 UIB30 UIB30H
Size D G D G D G D G D F D F D F D F
½" 3.3 2.0 3.8 2.1 5.1 2.0 5.4 2.1 7.3 2.6 2.2 1.3 5.0 4.9 6.0 6.3
¾" 3.3 1.8 3.8 1.9 5.1 1.8 5.4 1.9 7.3 2.4 2.6 1.3 4.9 4.9 6.0 6.3
1" 3.4 1.6 3.8 1.7 5.1 1.6 5.4 1.7 7.3 2.2 3.3 1.3 5.0 4.9 6.3 6.3
TI ref. 2.5161 US 2.5161 US 2.5161 US 2.5161 US P146-02US 2.0008 US 2.412 US 2.412 US
IM ref. 2.5161 US 2.5161 US 2.5161 US 2.5161 US P146-01 P127-02 P113-02 P113-02
TI-2-519-US 7.12
2:137
IPC20 and IPC21 Pipeline Connectors
with Integral Spiratec Sensors (Trap Required)
Description
Steam Traps
Model IPC20 & IPC21 Series

The IPC20 is a pipeline connector with integral strainer and Spiratec PMO Dependent on Trap Type
sensor for use with UTD52L, UTD52H, UTD30L, UTD30H and UBP32 Sizes 1/2", 3/4", 1"
steam traps. The IPC21 is a pipeline connector with an integral strainer Connections NPT Standard
and Spiratec sensor for use with UIB30, UIB30H, UFT14 and UFT32 Construction Stainless Steel
steam traps. Both the IPC20 and IPC21 can be fitted with the following Options SW connections to ANSI B16.11
sensor options: BSP
Connector and
SSL1 Sensor - for detection of steam leakage.

Universal
WLS1 sensor with diode - for use with R16C monitor to detect steam
Traps
wastage and waterlogging. 7

WLS1 sensor without diode - for use with R1C to detect steam wast-
age and waterlogging.

Max. Operating Pressure (PMO) 464 psig 32 barg connector only
Trap may dictate actual PMO if
lower when assembled
2 Steam trap type to be specified
(See trap TIS sheet) e.g. Spirax Sarco UBP,
UTD, UIB, UFT, etc.
1
Max. Operating Temperature (TMO) 464°F (240°C) 4
3
Pressure Shell Design Conditions 5
6
Max. Allowable Pressure (PMA) 725 psig 50 barg connector only
Trap when mounted to connector SSL1 Sensor shown Waterlogging sensor
may dictate PMA if lower WLS1
(See Trap TIS sheet)
Max. Allowable Temperature (TMA) 464°F (240°C)

Materials
Selected trap may lower these val-
ues. No. Part Material
1 Body Austenitic stainless steel ASTM A 351 CF8
Operting range
Pressure barg 2 Strainer Austenitic stainless steel 316L
0 10 20 30 32* 40 50 Screen (0.8 mm perforations)
Temperature °F
464 240
Temperature °C
3 Strainer Cap Austenitic stainless steel AISI 303

392 200 4 Cap gasket Stainless steel BS 1449 304 S16
302 Steam 150 5 Sensor Stainless steel ASTM A582 416
saturation 6 Sensor gasket Stainless steel
212 curve 100
7 Selected trap (see trap TIS)
122 50
UTD52L, H, HP TIS 2.5161
32 0 UTD30L & H TIS 2.517
0 145 290 435 464 580 725 UFT32 TI-P146-02 US
Pressure psig UIB30. 30H TIS 2.412
The product must not be used in this region. UBP32 TIS 2.0008
* Maximum operating pressure recommended
for saturated steam service.
SSL1 Standard sensor

used with type 30 meter, R1C and R16C R1C WLS1 Waterlogging sensor assembly
& R16C required a PT1, PT2, or PT3 Plug tails used with RIC and R16C
are ordered seperately WLSI requires diode pack
In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P128-17-US 3.14
2:138
IPC20 and IPC21 Pipeline Connectors
with Integral Spiratec Sensors (Trap Required)
A
A
TRAP
OF
CHOICE
WLS1
B B
Steam Traps
SSL1
D
C
Connector and
C
Universal
Traps
SSL1 SENSOR IN PC 20 OR 21 CONNECTOR
Size A B C Sensor Withdraw PT1/Type 30 PT1/Type 30 PT2 PT2 PT3 PT3 Weight
plug tail plug tail plug tail plug tail plug tail plug tail Connector
withdraw withdraw withdraw withdraw withdraw withdraw only
B C B B B C B C
1/2" 3.2 3.1 2.6 4.9 3.6 5.6 3.5 5.8 4.13 4.8 3.5 2.7
81 79 66 124 91 142 89 147 105 122 89 1.2
3/4" 3.5 3.2 2.7 5 3.7 5.7 4.1 5.9 4.3 4.9 3.7 2.9
89 81 69 127 94 145 104 150 109 124 94 1.3
1" 3.9 3.4 2.9 5.1 3.9 5.9 4.3 6.1 4.5 5.1 3.9 3.3
99 86 74 130 99 150 109 155 114 130 99 1.5
WLS1 SENSOR IN PC 20 OR 21 CONNECTOR WLS1 SENSOR IN PC 20 OR 21 CONNECTOR

Size A B C Sensor Withdraw Weight Size UTD52L UTD52H UFT14 UBP32 UIB30 UIB30H
B C Connector only D D D D D D
1/2" 3.2 5 3.6 6.7 4.6 2.7 1/2" 3.3 3.8 7.3 2.2 5.0 6.0
81 127 91 170 117 1.2 84 97 185 56 127 152
3/4" 3.5
5.1
3.8 6.8 4.8 2.9 3/4" 3.3 3.8 7.3 2.6 4.9 6.0
89 130 97 173 122 1.3 84 97 185 66 124 152
1" 3.9
5.2
4.0 7.0 5.0 3.3 1" 3.4 3.8 7.3 3.3 5.0 6.3
99 132 102 178 127 1.5 86 97 185 84 127 160
Spare Parts Maintenance

The spare parts available are detailed below. No other parts The sensor should be removed peri-
are supplied as spares. odically to inspect and clean the tip and
Available spares insulator.
Strainer screen and gasket 2, 4
Sensor and sensor gasket 5, 6 2
4
Connector shall be supplied with either
How to order spares a SSL1 steam loss only or WLS1 steam
Always order spares using the description given in the column 6 loss and water logging sensor. The con-
3 nector with integral sensor will be made
headed ‘Available spares’ state the size and model number.
Example: 1 - Strainer screen and gasket for the 1/2" IPC20 5 in sizes 1/2" to 1" in stainless steel with
connector. NPT, BSP or SW connections. The con-
nector shall be capable of working with
Installation Recommended tightening torques any of the Spirax Sarco universal con-
The connector will be installed in a horizontal pipeline. The nector steam traps. The SSL1 Sensor
connector face must be in a vertical plane with the Sensor in Item or Ft/Lbs
will work with TYPE 30, R1C, R16C.
a downward position. Full ported isolation valves should be MM The WLS1 will work with the R1C and

installed up stream and down stream of the connector. The trap
3 32 A/F M28 x 1.5P 125 - 140 the R16C. The connector is designed
should be fitted to the connector with its cap uppermost or as 5 24 A/F 37 - 41 to remain in line with the trap and sen-
shown in the related trap IMI. Note each trap type will have its sor easily removable without disturbing
own IMI. the piping.
TI-P128-17-US 3.14
2:139
Thermo-Dynamic® Steam Trap
UTD52 Series with Universal Connector
The Thermo-Dynamic® Model UTD52L, UTD52H, UTD52L-HP Standard Strainer Connector shown
steam trap cycles UTD52SL, and UTD52SH (Connector of choice sold
separately) 4
periodically to discharge PMO 450 psig / 600 psig HP model
Steam Traps
condensate very near to Trap See TI-2-519-US

Stainless Steel
steam temperature. It is Construction 2
11 9
unaffected by waterhammer Trap Options Slotted disc
or superheat. The UTD is a Connector 1
½”, ¾”, 1”
unique solution to maintain Sizes
the disc in the horizontal Connector
NPT, SW
plane by means of a Connections
Connector and
universal connector. The Connector Straight or strainer type (left or right hand)
Universal
trap is easily replaced or Construction Stainless steel or cast steel

Traps
removed for servicing Connector SW connections to ANSI B16.11

without disturbing the pipe Options Carbon steel
connections. USTSII trap station 12
6

Max. Operating Pressure 450 psig (31 barg) Standard Note: Left Hand Strainer
(PMO) 600 psig (42 barg) UTD52L-HP Connector Style is
14 mirror image.
13
3/8" NPT
Pressure Range 3.5 to 450 psig UTD52L, UTD52H,
UTD52SL, UTD52SH 4
15 3
300 to 600 psig UTD52L-HP
Optional 5 2
Maximum back pressure should not exceed 80% of the upstream pressure Blowdown 7
Valve for strainer
connector
PMA 720 psig/up to 100˚F 50 barg/up to 38˚C - ALL Standard on
UTD52S models
450 psig/750˚F 31 barg/238-400˚C - Standard
600 psig/750°F 42 barg/400°C - UD52L-HP

10
TMA 750˚F/0-450 psig 400˚C/0-31 barg - Standard
Max. allowable temperature 750°F/600 psig 400°C/42 barg - UTD52L-HP 1
8
6
9
Typical Applications Steam main drainage, and
steam tracing and constant pressure/constant load applications. Construction Materials
No. Part Material
1 Body Stainless Steel ASTM A743 Gr.CA40F
Capacities Differential Pressure barg 2 Cap Stainless Steel ASTM A743 Gr.CA40F
0.7 1 2 3 4 5 10 20 30
4000
3 Insulator Ceramic
3000 4 Cover/Nameplate
3000
5 Disc Stainless Steel
2000
1000
6 Flange Stainless Steel
7 Inner Gasket Stainless Steel
Condensate kg/h
& Exfoliated Graphite Filler

1000
2H
500
8 Outer Gasket Stainless Steel
5
UTD & Exfoliated Graphite Filler
400
300
9 Connector Screws Alloy Steel (Plated) ASTM A193 Gr.B7
2L
500
UTD5 -HP 200 Standard Connector
52L
UTD 10 Connector Stainless Steel ASTM A351Gr.CF8
400
300
Strainer Connector
Condensate lb/h
100 11 Connector Stainless Steel ASTM A351 Gr.CF8

200
12 Strainer Screen Strainer Screen (.031 perf)
13 Strainer Cap Stainless Steel AISI 303
100
50
Strainer Connector or UTD52S
40
14 Blowdown Ball Head (Internal) Stainless Steel AISI 440
30
10 20 30 40 50 100 200 300 450 600

30 15 Blowdown Valve Stem Stainless Steel AISI 431
16 Blowdown Valve Body Stainless Steel AISI 303
Differential Pressure psig
* Consult factory for material specifications in carbon steel connectors.
2:140
UTD52 Series with Universal Connector
K Dimensions (nominal) in inches and millimeters
Size Standard Straight Connector UTD52 or UTD52S Models Weight
A B (L) B (H) C (L) C (H) D E F (L) F (H) G(L)* G(H)* K(L) K(H)
J 1/2" 2.4 2.7 3.0 2.4 2.5 0.7 2.6 3.3 3.8 5.1 5.4 0.4 0.4 3.3 lb
A 61 69 76.2 61 63.3 17.8 66 84 97 10.2 10.2 1.5 kg
D 3/4" 2.9 2.7 3.0 2.4 2.5 0.7 2.6 3.3 3.8 5.1 5.4 0.4 0.5 3.3 lb
74 69 76.2 61 63.3 17.8 66 84 97 12.7 1.5 kg
1" 3.5 2.7 3.0 2.4 2.5 0.7 2.6 3.3 3.8 5.1 5.4 0.4 0.5 3.7 lb
B
E 90.4 69 76.2 61 63.3 17.8 66 84 97 10.2 12.7 1.7 kg
F
G
* UTD52S Model only
Steam Traps
* UTD52S Model only
A
K
Size Standard and Left Hand Connector Weight
C
A B (L) B (H) C (L) C (H) D E F (L) F (H) K(L) K(H)
1/2" 3.2 2.7 3.0 2 2.1 2.9 2.3 3.3 3.8 0.4 0.4 3.8 lb
81.3 69 76.2 50.8 53.3 73.7 58.4 84 97 10.2 12.7 1.7 kg
Connector and
D 3/4" 3.5 2.7 3.0 1.8 1.9 3 2.5 3.3 3.8 0.4 0.5 4.2 lb
88.9 69 76.2 45.7 38.1 76.2 63.5 84 97 10.2 12.7 1.9 kg
Universal
Standard
Traps
Strainer 1" 3.9 2.7 3.0 1.6 1.7 3.1 2.7 3.4 3.8 0.4 0.5 4.5 lb
Connector 99.1 69 76.2 40.6 43.2 78.7 68.6 84 97 10.2 12.7 2.0 kg
E B
Shown F
Spare Parts
A
Sample Specification E
Steam trap shall be supplied with a pipeline connector which,
once installed, remains in the line permanently. Trap shall be
attached to the connector by two bolts to enable simple and D
rapid installation and replacement. The connection is designed
to allow installation on pipework that is vertical, horizontal, or any
angle in between. Operation shall be on/off discharge with tight
shut off and no bleed or "controlled" leak, with back pressures
up to 80% of inlet pressure. When specified, the connector shall
be provided with integral "Y" pattern strainer with or without integral B C
blowdown valve, standard or left hand pattern. The trap itself shall be
Thermo-Dynamic® disc type of stainless steel construction and integral
seat design with hardened disc and seating surface. Cap to have
integral ceramic insulator with stainless steel cover.
Determining whether you need Standard Strainer
Connector or Left Hand — Because of location or space
constraints, when straddling the pipe facing in the direction of
flow the standard strainer connector wih the trap body facing the
left side with bolt on the right. The left hand connector will have
the trap body on right with the bolts on the left.
Installation
The connector can be installed in horizontal or vertical lines. The
connector face must be in a vertical plane. The trap should be
fitted to the connector with its cap uppermost. Full-port isolating
valves should be installed upstream and downstream of the connector. Connector Screw
& Gasket Set A, B, C
Maintenance Disc D
G
The trap can be removed for repair or replacement without Cap Assy E
disturbing the connector piping connections. Complete isolation
of the connector from both supply and return line is required F Strainer Screen G
before the trap is removed. The trap should be removed from Blowdown Valve H
the connector and disassembled periodically for inspection
and cleaning of the disc and seat. Complete installation and
Strainer Cap Gasket F
maintenance instructions are given in the IM-2-5161-US, Available spare parts are shown in
which accompanies the product.
heavy outline. Parts drawn in broken line

are not supplied as spares.
Retrofit H
Kit
TI-2-5161-US 4.14
Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016 Telephone: (803) 714-2000 FAX: (803) 714-2222
2:141
UFT32 Series
Sealed Stainless Steel Float & Thermostatic Steam Trap
(for use with Pipeline Connectors)
Model UFT32-4.5, UFT32-10, UFT32-14, UFT32-21, UFT32-32
Trap
Stainless Steel
Steam Traps
Construction
Connector
½”, ¾”, 1”
Sizes
Connector
NPT, SW
Connections
Connector Straight or strainer type (left or right hand)
Construction Stainless steel or cast steel
Connector SW connections to ANSI B16.11
Connector and
Options Carbon steel

Universal
USTSII trap station

Traps
Description
The UFT Series of Traps is an austenitic stainless steel maintenance free
sealed ball float steam trap with an integral automatic air venting capabil-
ity. The UFT is designed for differential steam pressures up to 465 psig.
When installed with a suitable pipeline connector the UFT can easily and
simply be removed without breaking into the pipeline, thus speeding up
trap replacement with minimal system downtime. Pipeline connectors are
Materials
available with screwed, socket weld and flanged end connections.
Standards No. Part Material
The body to cover welded joint complies with ASME Section IX 1 Body Austenitic stainless EN 10213-4 1.4308;
and BS/EN 288 steel 304 ASTM A351 CF8
This product fully complies with the requirements of the Escape 2 Cover Austenitic stainless EN 10213-4 1.4308;
Pressure Equipment Directive 97/23/EC. steel 304 ASTM A351 CF8
3 Connector screws Steel ASTM A193 B7
Certification 4 Flange Alloy steel A322 Gr.4130
The product is available with material certification to EN 10204 3.1.B
as standard and must be specified at the time of order placement. 5 Inner gasket Stainless steel/ Spirally wound
graphite filler AISI 304 strip
Sizes and pipe connections 6 Outer gasket Stainless steel/ Spirally wound
The UFT can be fitted to a variety of different pipeline connectors including: graphite filler AISI 304 strip
Universal straight connector 1/2", 3/4", 1" 7 Main valve seat Stainless steel BS 970 431 S29
Strainer connector 1/2", 3/4", 1" 8 Main valve/air vent Stainless steel BS 1449 304 S11
Standard or Left Hand with Blowdown Valve seat gasket
9 Main valve Stainless steel BS 6105 CI A2-70
Limiting conditions (ISO6552) assembly screws
Maximum body design conditions ANSI/ASME 300 10 Ball float and lever Stainless steel BS 1449 304 S16
PMA - Maximum allowable pressure 725 psig 50 barg 11 Air vent assembly Stainless steel
TMA - Maximum allowable temperature 752°F 400°C 12 Pivot frame Stainless steel BS 1449 304 S16
Designed for a maximum cold 13 Pivot pin Stainless steel
948 psig 64.5 barg 14 Plug Austenitic stainless EN 10088-3 1.4301
hydraulic test pressure of
steel 304 ASTM A479 304
Operating Range UFT32 Series Options: Consult factory

Pressure (barg) Bimetal Air Vent (for temperature outside operation range)
0 5 10 15 20 25 30 32 Fixed Bleed Option (notched seated) for Sulphur recovery pits for
752 400
continuous bleed where steam locking can occur. Noted by "N"
572 300 after pressure notation.
Temperature (°C)
Temperature (°F)
∆PMX - Maximum differential pressure

392 200
Steam UFT32-4.5 UFT32-10 UFT32-14 UFT32-21 UFT32-32
Saturation
212 Curve 100 65 psig 150 psig 203 psig 300 psig 465 psig
4.5 barg 10 barg 14 barg 21 barg 32 barg
32 0
72 145 217 290 362 435 464
Pressure (psig)
The product must not be used in this region.
The product should not be used in this region
as damage to internals may occur.
2:142
UFT32 Series
Dimensions/weight approximate in mm and kg Capacities (in accordance with ISO 7842)
Size A B C Weight Note: Capacities shown are based on discharge at saturation tem-
UFT32 6.3" 161 3.7" 94 2.2" 57 4.5 lbs 2.02 perature. When discharging sub-cooled condensate the air vent
provides extra capacity. Under start-up conditions the thermostatic
air vent will be open, and will provide additional condensate capacity
B A to the main valve assembly. This will provide a minimum of 100%
increased capacity above the hot condensate figures shown.
UFT32 Series Hot Condensate Capacity #/hr.

C Pressure UFT 32- UFT 32- UFT 32- UFT 32- UFT 32-
(psig) 4.5 10 14 21 32
Steam Traps
10 380 263 183 160 98
25 562 383 275 241 153
Safety information, installation and maintenance 50 753 508 374 330 213
For full details see the Installation and Maintenance Instructions 65 842 566 420 371 242
(IM-P146-01) supplied with the product. 100 674 509 451 298
The UFT can be installed on any pipeline connector, but must be 150 796 609 542 362
installed in a horizontal plane with the plug (14) downwards. 200 692 617 416
Connector and
300 741 505
Universal
How to specify 400 624
Traps
Steam traps shall be sealed ball float traps UFT type suitable for a differ- 464 704
ential operating pressure of either 65, 150, 203,300 or 465 psig. Traps to
be zero maintenance and be connected to a separate pipeline connector
by two screws to allow for quick and simple installation/replacement. For
example Spirax Sarco UFT32-10 ball float steam trap. Spare parts
The UFT is a sealed non-maintainable trap unit. No internal
How to order spares are available.
When ordering a UFT and connector they must be ordered individually as The spares that are available are shown in heavy outline. Parts
they are supplied as separate components to ease installation. Each UFT is shown in broken lines are not available as spares.
supplied in a protective box complete with inner and outer gasket (securely
Available spares
crimped in place) and two connector screws.
Connector screws (x2) 3
Example: 1 of Spirax Sarco UFT sealed stainless steel ball float steam trap
Complete UFT trap unit inclusive of gaskets
(for use with pipeline connectors).
and connector screws 3, 4, 5, 6
Connector Gasket Set 5, 6
How to order spares
Always order spare parts by using the description given in the column
headed ‘Available spares’ and state the size, model no. and pressure rat-
ing of the trap.
Example: 2 x Connector screws for a Spirax Sarco UFT sealed stainless
steel ball float steam trap (for use with pipeline connectors).
UFT
Trap unit and gaskets
3
5 6
4 © Spirax Sarco, Inc. 2014
Recommended tightening torques

or
Item Part Ft / LBS
mm
3 Connector screws 9/16" A/F 22 - 26
TI-P146-02-US 4.14
2:143
Balanced Pressure Thermostatic Steam Trap
UBP32 with Universal Connector
(Connector of choice sold separately)
The welded stainless steel Model UBP32 See TI-2-519-US
element is self-adjusting PMO 464 psig
Steam Traps
over the entire operating

Trap
pressure range and will Stainless Steel, Tamper proof body
discharge condensate at Construction
approximately 22˚F (12˚C) Subcooling capsule filling
Trap Options
below saturated steam Near to steam capsule filling
temperature. The element is Connector
½”, ¾”, 1”
resistant to waterhammer. Sizes
The connector can be Connector
Connector and
installed in either horizontal NPT, SW

Connections
Universal
or vertical piping, and the

Traps

trap is easily removed Construction Stainless steel or cast steel
without disturbing the
pipework.
USTSII trap station
Construction Materials Limiting Operating Conditions

No. Part Material Max. Operating Pressure (PMO) 464 psig (32 barg)
1 Body Austenitic ASTM A351 Gr. CF8
stainless steel (304 grade) Max. Operating Temperature 572˚F (300˚C) at 450 psig (31 barg)
2 Cover Austenitic ASTM A276 Gr. 304 See chart below
stainless steel (304 grade) For all other pressures and temperatures

3 Screen Stainless Steel
4 Seat Stainless Steel
5 Capsule Stainless Steel PMA 720 psig/up to 100˚F 50 barg/up to 38˚C
6 Spacer plate Stainless Steel Max. allowable pressure 450 psig/459˚F 31 barg/237˚C
7 Spring Stainless Steel 400 pgig/752 ˚F 27 barg/426˚C
8 Inner gasket Stainless Steel
graphite filler TMA 752˚F/0-400 psig 400˚C/0-27 barg
9 Outer gasket Stainless Steel
graphite filler
10 Connector screws Steel ASTM A183 B7 Operating Range
Capacities Differential pressure bar Pressure (psig)
1 2 3 4 5 6 8 10 20 30 0 145 290 435 464 580 725
1000 400 752
Condensate in kg/h
2000
Temperature °C
300 572 Temperature °F

800
600 200 392
1000
500 100 Steam saturation curve 212
Cold 400
800 0 32
Condensate in lb/h
300 0 10 20 30 32 40 50
600 Pressure bar g
500 The product must not be used in this region.
200
400
Hot The product must not be used in this region
300
100 Capsule Filling

20 30 40 5060 80 100 150 200 300 400 As standard, the trap is supplied with filling for 22°F (12°C) , below
Differential pressure psi saturation.
Orifice Size = .157" As an optional alternative, a near to steam fil with a 7°F (4°C) below
Typical Applications saturation or a sub cooled 40°F (22°C) below saturation version can be
Steam tracing systems and steam main drip stations, kitchen supplied.
and hospital equipment, steam coils, and steam radiators. Note: If the alternative capsule is required, this must be clearly stated on the order.
2:144
UBP32 with Universal Connector
Dimensions

1/2" 2.4 2.2 1.3 1.8 2.7 3.0 3.5 lb
61.9 5.6 33 46 69 76 1.62 kg
3/4" 2.8 2.6 1.3 1.8 2.7 3.4 3.8 lb
Steam Traps
72 66 33 46 69 86 1.7 kg
1" 3.5 3.3 1.3 1.8 2.7 4.1 4.2 lb

89 84 33 46 69 104 9.26 kg
The connector may be rotated to any position.
Connector and
Universal
Traps
Steam trap shall be supplied with a pipeline connector which,
once installed, remains in the line permanently. The trap shall
be attached to the connector by two bolts, to enable simple
and rapid installation and replacement. The connection is
designed to allow installation on pipework that is vertical,
horizontal or any angle in between. The trap itself shall be
maintenance-free and tamper-proof design of all stainless steel Spare Parts
construction with forged body and drawn cover completely
sealed against leakage. Operating element to be a solidly
liquid-filled thermostatic capsule which self adjusts to all
pressures to 435 psig. Trap shall vent air freely and withstand
waterhammer, freezing and superheat.
Installation
The connector can be installed in either horizontal or vertical
pipework. Full port isolation valves should be installed upstream
and downstream of the connector. Line the threaded holes in
the trap up with the holes in the connector. Insert the bolts
supplied through the connector and thread into the trap evenly.
Torque bolts evenly to 22- 26 ft-lbs.
Maintenance
This product is factory sealed for tamper-proof operation.
Complete isolation from both supply and return line is required
before the trap is removed.
Complete installation and maintenance instructions are
given in the IMI sheet, which accompanies the product.
Connector Screw & Gasket Set A, B, C

TI-2-008-US 4.14
2:145
UIB30 and UIB30H Sealed Inverted Bucket Steam Trap
and Swivel Connector
The trap contains an inverted Model UIB30, UIB30H
bucket mechanism which Trap (Connector of choice sold separately)
responds to the difference in Stainless Steel
Steam Traps
Construction See TI-2-519-US

density between steam and Connector
condensate. The discharge ½”, ¾”, 1”
Sizes
action is cyclic. Condensate Connector 12
and non-condensibles are NPT, SW
Connections 10
discharged close to steam Connector Straight or strainer type (left or right hand)
temperature. The UIB is Construction Stainless steel or cast steel
designed to maintain the 13
Connector and
bucket in the proper plane by Options Carbon steel

Universal
means of a swivel connector. USTSII trap station

2
Traps
The trap is easily replaced

without disturbing the piping
connections.
14 5
4
6
Max. Operating Pressure UIB30/8 58 psig (4 barg)

(PMO) UIB30H/10 72 psig (5 barg)
3
UIB30/7 UIB30H/8 123 psig (8.5 barg) 9
UIB30/6 174 psig (12 barg)
UIB30/5 UIB30H/6 290 psig (20 barg) 1
UIB30/4 UIB30H/5 435 psig (30 barg)
Envelope Pressure Range 8
Pressure psig
0 145 290 435 580 725
Temperature °C
Temperature °F
400 752
A
300 Steam 572
saturation
200 curve 392
100 206
0 A 32
0 10 20 30 40 50
Pressure barg
The product must not be used in this region. Typical Applications
*PMO Maximum operating pressure recommended. Steam tracing, steam main drip stations, laundry
A - A Flanged ANSI 300, screwed and socket weld
C - C Flanged ANSI 150 equipment, industrial dryers, and storage tanks.
Capacities
Differential Pressure bar Construction Materials
1 2 3 4 5 10 20 30 No. Part Material
1,000 400
900 /8 1 Cover Stainless Steel ASTM A240 Gr 304
800 2 Body Stainless Steel ASTM A 351 CF8
/6
700 300 3 Bucket Stainless Steel BS 1449 321 S 12
/10 3 0/7 30
/6 /5
600 30H UIB
4 Valve Guide Plate Stainless Steel BS 1449 321 S 12
UIB UIB
500 5 Valve Seat Stainless Steel AISI 440B
Condensate, lb/h
Condensate kg/h
8
30/ 200 6 Valve Stainless Steel AISI 440B
400 UIB 30/5
UIB 7 Valve Lever Stainless Steel BS 1449 321 S 12
8 Internal Tube Stainless Steel BS 3605 304 S 14
300
30/4 9 Guide Stainless Steel BS 1449 304 S 16
UIB
10 Flange Alloy Steel ASTM A322 Gr 4130
100
200 12 Connector Screw Steel ASTM A 193 B7
13 Inlet Gasket Stainless Steel AISI 304 Strip
& Filler (Asbestos Free)
14 Outer Gasket Stainless Steel AISI 304 Strip
50 & Filler (Asbestos Free)
100
8 10 20 30 40 58 60 80 100 125 175 200 290 300 400 Note: The body/cover weld joint is to BS4870 (1981) and complies with ASME section IX.
Differential Pressure, psi
UIB 30
2:146
UIB30 and UIB30H Sealed Inverted Bucket Steam Trap
and Swivel Connector
B
A Dimensions (nominal) in inches and millimeters
D
Size A B C (UIB30) C (UB30H) D E (UIB30) E (UIB30H) Weight
A 1/2" 2.4 3.4 4.9 6.3 1.3 3.1 5.24 4.8 lb
61 86 125 160 34 80 2.44 2.19kg
C
3/4" 2.9 3.3 4.9 6.3 1.3 3.1 5.5 5.5 lb
74 84 125 160 34 80 2.47 2.22kg
1" 3.5 3.4 4.9 6.3 1.3 3.1 5.7 5.2 lb
Steam Traps
E 90 87 125 160 34 80 2.60 2.38 kg
Spare Parts
Connector and
Steam trap shall be supplied with a
Universal
pipeline connector which, once installed,
Traps
A
remains in the pipeline permanently. Connector Screw
Trap shall be attached to the connector & Gasket Set A, B, C
by two bolts to enable simple and rapid Strainer Screen G
installation and replacement. The con- Blowdown Valve H
nection is designed to allow installation Available spare parts are shown in
on pipework that is vertical, horizontal, or heavy outline. Parts drawn in broken
any angle in between. The trap itself shall line are not supplied as spares.
be inverted bucket type of all-stainles
steel construction which resists distor-
tion due to freeze-up and waterhammer.
Trap to have a forged body and drawn
cover fully weld-sealed against leak-
age. Operation shall be self-priming,
with orifice size selected for the capacity
required by the application, and suitable
for working pressures to 435 psig.
Installation
The connector can be installed in hori-
zontal or vertical lines. The connector
face must be in a vertical plane. The trap B C
should be fitted to the connector with the
body pointing downward. Full-port isolat-
G
ing valves should be installed upstream
and downstream of the connector.
Maintenance
The trap can be removed for repair or
replacement without disturbing the con-
nector piping connections. Complete
isolation of the connector from both the
H
supply and return lines is required before
the trap is removed. Complete installa-
tion and maintenance instructions are
given in the IMI sheet, which accom-

panies the product.
TI-2-412-US 4.14
2:147
USM21
Sealed Bimetallic Steam Trap for use with Pipeline Connectors
Model USM21 USM21 fitted to a connector
PMO 300 psig (Connector of choice sold separately)
Steam Traps
Trap Construction Stainless Steel See TI-2-519-US

Connector Sizes ½”, ¾”, 1” 11 1 5 6
Connector Connections NPT, SW
Construction Stainless steel or cast steel
Connector and
USTSII trap station

Universal
Traps
Description
The USM21 is a pre-set and maintenance free sealed bimetallic
steam trap manufactured in stainless steel. It is designed for steam
pressures up to 21 bar and applications such as steam tracing and
mains drips. When installed in any position with a suitable pipeline
connector the USM21 can easily and simply be removed without
breaking into the pipeline, thus speeding up trap replacement with
minimal system downtime.
Materials
No. Part Material 10 9 8 73 2 4
1 Body Stainless steel ASTM A351 CF8
2 Cover Stainless steel AISI 316L Pressure / temperature limits
3 Seat Stainless steel AISI 316L 842
Temperature °F
4 Stem Stainless steel AISI 410 752

5 Bimetal Nickel alloy G. Rau H46 572
6 Lock-nuts Stainless steel AISI 304L
392
7 Body / seat gasket Stainless steel AISI 316L
8 Screen Stainless steel AISI 304L 212
Stainless steel Spirally wound
9 Inner gasket 0
/ Graphite filler AISI 304 strip 0 145 300 435 580 725
Stainless steel Spirally wound Pressure (psig)
10 Outer gasket
/ Graphite filler AISI 304 strip
11 Connector screws Carbon steel ASTM A193 B7 The product must not be used in this region.
The product should not be used in this region or beyond
its operating range as damage to the internals may occur.
Capacities #/hr. Flow
Pressure (psig Cold Condensate Hot condensate
10 499 177 Limiting Operating Conditions
25 995 300 Max operating pressure (PMO) 300 psig (21 bar g)
50 1677 447 Max operating temperature (TMO) 752°F (400°C)
65 1954 520
100 2507 666
150 3027 842 Pressure Shell Design Conditions
200 3396 898 PMA Max allowable pressure @ 104°F 725 psig
300 3917 988 (40°C 50 barg)
Traps are available in a range of subcooled temperature settings. TMA Max allowable temperature @ 420 psig 842°F
Except for start-up and shutdown, they must operate above the (29 barg 400°C)
minimum differential pressure values shown in the table below:
Nominal subcooled External Minimum

temperature identification differential pressure
-18°F (-10°C) "-1" 73 psig (5 bar g)
-54°F (-30°C) "-3" 29 psig (2 bar g)
-90°F (-50°C) "-5" 8 psig (0.5 bar g)
-126°F (-70°C) "-7" 2 psig (0.1 bar g)
TI-P625-04-US 4.14
2:148
USM21
Sealed Bimetallic Steam Trap for use with Pipeline Connectors
Connector A Straight A Strainer A USTS II
Size Connector Connector
½" 4.1" 4.1" 3.7"
B ¾" 4.1" 4.1" 3.7"
1" 4.5 4.5 N/A
WEIGHT
all B C
TRAP ONLY
all 1.6" 2.7" 1.3 lb
Spare parts
Steam Traps
A C The USM21 is a sealed non-maintainable trap unit. No internal
spares are available. The spares which are available are shown in
heavy outline. Parts shown in a broken line are not available as
Sample Specification spares.
Steam trap shall be a sealed stainless steel bimetallic thermostatic Available spares
USM21 type manufactured in stainless steel and be suitable for Connector screws (2 off) 11
operating pressures up to 300 psig(21 barg). The traps to be zero
Connector and
Complete USM21 trap unit
maintenance and to be connected to separate pipeline connectors inclusive of gaskets (9 and 10) and connector screws (11)
Universal
or universal trap station, by two screws for quick and simple
Traps
Note: The gaskets contain sharp metal reinforcement, please
installation/ replacement. The thermostatic element has 4
handle with care.
operating ranges and will discharge condensate at 18, 54,90 and
126 deg F blow steam temperature depending on you choice of How to order spares
range. Trap can be installed in any plane. Always order spares by using the description given in the column
headed ‘Available spares’ and state if ordering a complete trap the
Installation nominal operating temperature of the steam trap.
The connector can be installed in horizontal or vertical pipeline.
Example: Connector screws for a USM21 sealed bimetallic steam
The trap station USTS II in horizontal pipeline. The connector face
trap.
must be in a vertical plane. The trap shall be fitted to the connector
or trap station with 2 bolts with a torque of 22-26 FT-LB. Full port
Gaskets
isolation valves should be installed upstream and down stream
of the trap connector unit.
10 9 Trap unit
Maintenance 11
Trap must be isolated and cooled before performing any work.
There are no internal parts, which can be serviced. Trap module
will be completely replaced if it is determined to be failed. 9/16"
socket will remove bolts to allow for remove of the trap module.
Make sure gasket surface on connector is clean and replace with
a new module. Torque to 22-26 FT-LB. Apply steam and check
for proper operation and any steam leaks. Complete Installation
and maintenance instruction are given on the IM-P625-03, which
accompanies the product.

Item Part 22 - 26 ft-lb
No.

11 Connector screws 9/16" 30 - 35 Nm
TI-P625-04-US 4.14
2:149
TD52
Steam Traps
The Thermo- Model TD52 5

Dynamic® steam trap
3
cycles periodically to PMO 600 psig
4
discharge condensate
very near to steam Sizes 3/8”, 1/2”, 3/4”, 1”
2
temperature.
Dynamic®
Thermo-
Connections NPT
It is unaffected by
waterhammer or stainless steel
superheat. Construction
1
Capacities
Pounds of condensate per hour continuous discharge at saturated steam temperature to
atmosphere
Inlet Pressure 3/8" TD52 1/2" TD52 TD52 TD52
psig barg 1/2" TD52L 3/4" TD52L 3/4" 1"
3.5 .24 180 300 405 640
5 .34 185 310 420 670
Max. Operating Pressure (PMO) 600 psig(42 barg)
10 .69 190 345 470 725 Max. Operating Temperature 800˚F (427˚C) at all operating
20 1.4 200 410 560 865 pressures
30 2.1 215 465 640 980 Minimum pressure for satisfactory operation is 3.5 psig, (0.24 barg).
50 3.5 245 575 810 1200
75 5.2 305 700 1000 1470 Maximum back pressure should not exceed 80% of the inlet pressure
under any conditions of operation, otherwise the trap may not shut.
100 6.9 370 810 1160 1750
150 10.3 500 1000 1450 2200
200 13.8 610 1140 1670 2600
250 17.2 700 1270 1900 2900 Pressure Shell Design Conditions
300 20.7 790 1410 2100 3250
350 24.1 880 1530 2250 3500 PMA 600 psig/up to 800˚F 42 barg/up to 427˚C
400 27.6 960 1630 2430 3780
450 31.0 1050 1730 2600 4020
500 34.5 1100 1830 2750 4250
550 37.9 1160 1910 2900 4450 TMA 800˚F/0-600 psig 427˚C/0-42 barg
600 41.4 1250 2000 3050 4700
Construction Materials Typical Applications

No. Part Material Steam main drainage and tracer lines, pro-
1 Body Stainless Steel (with ENP) ASTM A743 GR. CA40F cess equipment, laundry and kitchen equip-
ment, superheated steam applications, out-
2 Disc Stainless Steel AISI 420
door installations subject to freezing.
3 Cap Stainless Steel (with ENP) ASTM A743 GR. CA40F
4 Insulator Ceramic
5 Nameplate Cover Stainless Steel Type 304
2:150
TD52
Dimensions (nominal) in inches and millimeters F
withdrawal
distance
Type A B C D E F Weight
C
3/8 " TD52 2 1.03 2.2 1.7 1 .4 .84 lbs
50.8 26.2 55.9 43.2 25.4 10.2 .38 kg E

1/2" TD52L 2.7 1.24 2.5 1.7 1.2 .4 1.2 lbs
68.6 31.5 63.5 43.2 30.4 10.2 .54 kg
A

1/2" TD52 2.7 1.24 2.5 1.8 1.2 .4 1.2 lbs
Steam Traps
68.6 31.5 63.5 45.7 30.4 10.2 .54 kg
D
3/4" TD52L 2.8 1.56 2.8 1.8 1.5 .4 1.94 lbs
7
1.1 39.6 71.1 45.7 38.1 10.2 .88 kg
3/4" TD52 2.8 1.56 2.9 2.1 1.5 4 1.94 lbs

71.1 39.6 73.7 53.3 38.1 10.2 88 kg
Dynamic®
Thermo-
1" TD52 3.3 1.91 3.4 2.5 1.8 6 3.13 lbs
8
3.8 46 86.4 63.5 45.7 15.2 1.42 kg
From equipment From equipment Installation

being drained being drained
The preferred installation is in the horizontal position as close as
Freeze resistant possible to equipment being drained. Install strainer (20 mesh)
installation upstream and full port isolating valves upstream and downstream
valve valve of trap. Piping to and from the trap should be at least equal to or
one size larger than trap connection. Do not weld pipe connection
strainer TD-Trap
to trap. Body material is not suitable for welding.
For freeze resistant installations, all drains must be pitched toward
the trap for gravity flow. Trap must be installed vertically, dis-
strainer
(optional) charging downward. Discharge piping must be self-draining.
TD-Trap
Recommended
installation
Spare Parts
Steam trap shall be all stainless steel thermo-Dynamic® disc type with 1
connections on a common center line, which will operate in any position.
Integral seat design with hardened disc and seating surfaces. Trap to have
integral insulating cap.
3
Maintenance
Complete isolation of the trap from both supply and return line is required
before any servicing is performed.
The trap should be disassembled periodically for inspection and cleaning
of the disc and seat.
The only wearing parts of the trap are the disc and seat rings, which
should be inspected and cleaned periodically. Slight wear can often be
corrected by resurfacing on a lapping plate.
Caution: Only perform maintenance after trap has been isolated. Disc 3
Cap Assembly 1
IM-2-516-US, which accompanies the product.
TI-2-516-US 9.09
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 Telephone: (803) 714-2000 Fax: (803) 714-2222
2:151
TDC
Steam Traps
The Thermo-Dynamic®
steam trap cycles periodi- Model TDC 2
cally to discharge conden-

PMO 600 psig
sate very near to steam
3
temperature. It is unaffected Sizes 3/8", 1/2", 3/4", & 1"
by waterhammer or super-
heat. Connections NPT
1
Dynamic®
Thermo-

Capacities
Pounds of condensate per hour
continuous discharge at saturated steam temperature to atmosphere
Inlet Pressure 3/8" TDC 1/2" TDC TDC TDC

psig barg 3/4" 1"
3.5 .24 180 300 405 640
5 .34 185 310 420 670
10 .69 190 345 470 725
20 1.4 200 410 560 865 Max. Operating Pressure (PMO) 600 psig (42 barg)
30 2.1 215 465 640 980
50 3.5 245 575 810 1200 Max. Operating Temperature 800°F (427°C) at all
75 5.2 305 700 1000 1470 operating pressures
100 6.9 370 810 1160 1750
150 10.3 500 1000 1450 2200 Minimum pressure for satisfactory operation is 3.5 psig, (0.24 barg)
200 13.8 610 1140 1670 2600
250 17.2 700 1270 1900 2900 Maximum back pressure should not exceed 80% of the inlet pres-
300 20.7 790 1410 2100 3250 sure under any conditions of operation, otherwise the trap may not
350 24.1 880 1530 2250 3500 shut.
400 27.6 960 1630 2430 3780
450 31.0 1050 1730 2600 4020
500 34.5 1100 1830 2750 4250
PMA 600 psig/up to 800°F
550 37.9 1160 1910 2900 4450
600 41.4 1250 2000 3050 4700 Max. allowable pressure 42 barg/up to 427°C
TMA 800°F/0-600 psig
Max. allowable temperature 427˚C/0-42 barg
Construction Materials Typical Applications

No. Part Material
1 Body Stainless Steel ASTM A743 GR. CA40F Steam main drainage and tracer lines, process equipment,
2 Cap Stainless Steel ASTM A743 GR. CA40F laundry and kitchen equipment, superheated steam applica-
3 Disc. Stainless Steel AISI 420 tions, outdoor installations subject to freezing.
2:152
TDC
F
Size A B C D E F Weight withdrawal
distance
3/8"TDC 2 1.7 1.7 1 1.03 0.4 .7 lb

50.8 43.2 43.2 25.4 26.2 10.2 .24 kg C
D
1/2"TDC 2.7 1.7 2 1.2 1.24 0.4 0.9 lb
68.6 43.2 50.8 30.5 31.5 10.2 .41 kg
Steam Traps
A
3/4"TDC 2.8 2.1 2.4 1.5 1.56 0.4 1.8 lb

71.1 53.3 61.0 38.1 39.6 10.2 .82 kg
B
1" TDC 3.3 2.5 2.8 1.8 1.87 0.6 2.7 lb

83.8 65.5 71.1 45.7 47.5 15.2 1.22 kg
From equipment
Dynamic®
Thermo-
From equipment being drained
being drained
E
valve
Installation
valve The preferred installation is in the horizontal position
as close as possible to equipment being drained.
strainer TDC Install strainer (20 mesh) upstream and full port
isolating valves upstream and downstream of trap.
strainer TDC Piping to and from the trap should be at least equal
(optional) to or one size larger than trap connection. Do not
weld pipe connection to trap. Body material is not
suitable for welding.
Recommended Freeze resistant For freeze resistant installations, all drains must be
installation installation pitched toward the trap for gravity flow. Trap must be
installed vertically, discharging downward. Discharge
piping must be self-draining.
Steam trap shall be all stainless steel Thermo-Dynamic®
disc type with connections on a common center line, Spare Parts
which will operate in any position. Integral seat design with
hardened disc and seating surfaces. Trap to have three hole
balanced discharge. 1
Maintenance 3
This product can be maintained without disturbing the piping
connections. Complete isolation of the trap from both supply
and return line is required before any servicing is performed.
The trap should be disassembled periodically for inspection
and cleaning of the disc and seat.
The only wearing parts of the trap are the disc and seat rings,
which should be inspected and cleaned periodically. Slight
wear can often be corrected by resurfacing on a lapping plate.
Disc 3
Caution: Only perform maintenance after trap has been Cap 1
isolated.

given in IMI 2.5162, which accompanies the product.
TI-2-5162-US 7.12
2:153
TDT Tracer Trap
Steam Traps
5
The Thermo-Dynamic® Model Í TDT
steam trap cycles peri-
3
odically to discharge PMO 150 psig 4
condensate at a sub-
cooled temperature. Sizes 1/2" 2
Dynamic®
Thermo-
It is unaffected by
waterhammer or Connections NPT
superheat. specifically stainless steel

designed as a tracing Construction 1
trap.
Capacities Limiting Operating Conditions

Pressure Pressure Cold Water Hot Condensate Max. Operating Pressure (PMO) 150 psig (10 barg)
psig barg lb/hr. lb/hr.
10 0.69 440 75 Max. Operating Temperature 800˚F (427˚C) at all operating
20 1.4 550 100 pressures
30 2.1 630 100 Minimum pressure for satisfactory operation is 5 psig, (0.35 barg).
50 3.5 830 100
Maximum back pressure should not exceed 80% of the inlet pressure
75 5.2 1000 100
100 6.9 1190 100
125 8.6 1340 100
150 10.3 1445 100
Condensate Average Operating Subcool Pressure Shell Design Conditions

Flow Below Saturation
< 50 lb/hr 34°F PMA 600 psig/up to 800˚F 42 barg/up to 427˚C
< 100 lb/hr. 50°F
TMA 800˚F/0-600 psig 427˚C/0-42 barg

Typical Tracer Output for 100ft @ 40°F Product Temperature
Pressure 3/8" nom. 1/2"nom. 3/4" nom. 1" nom.

psig barg .50 OD .625 OD .875 OD 1.125 OD Typical Applications
Tracer lines and application where subcooling conden-
15 15 18 25 33 sate is desired.
25 16 20 28 36
50 19 23 32 42
100 22 28 39 50
150 25 31 44 56
2:154
TDT Tracer Trap
Dimensions (nominal) in inches and millimeters F
withdrawal
distance
Type A B C D E F Weight
C
1/2" TD52L 2.7 1.24 2.5 1.7 1.2 .4 1.2 lbs
68.6 31.5 63.5 43.2 30.4 10.2 .54 kg E
Steam Traps
D
No. Part Material
1 Body Stainless Steel (with ENP) ASTM A743 GR. CA40F
3 Cap Stainless Steel (with ENP) ASTM A743 GR. CA40F
4 Insulator Ceramic
5 Nameplate Cover Stainless Steel Type 304
Dynamic®
Thermo-
B
From equipment From equipment Installation

being drained being drained
The preferred installation is in the horizontal position as close as
Freeze resistant possible to equipment being drained. Install strainer (20 mesh)
installation upstream and full port isolating valves upstream and downstream
valve valve of trap. Piping to and from the trap should be at least equal to or
one size larger than trap connection. Do not weld pipe connection
strainer TD-Trap
to trap. Body material is not suitable for welding.
For freeze resistant installations, all drains must be pitched toward
the trap for gravity flow. Trap must be installed vertically, dis-
strainer
(optional) charging downward. Discharge piping must be self-draining.
TD-Trap
Recommended
installation
Spare Parts
Steam trap shall be all stainless steel thermo-Dynamic® disc type with 1
connections on a common center line, which will operate in any position.
Integral seat design with hardened disc and seating surfaces. Trap to have
integral insulating cap. 3
Maintenance
of the disc and seat.
The only wearing parts of the trap are the disc and seat rings, which
should be inspected and cleaned periodically. Slight wear can often be
corrected by resurfacing on a lapping plate.
Caution: Only perform maintenance after trap has been isolated. Disc 3
Cap Assembly 1
Complete installation and maintenance instructions are given in IMI
2.516, which accompanies the product.
TI-2-220-US 10.05
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 Telephone: (803) 714-2000 Fax: (803) 714-2222
2:155
TD42
Steam Traps
Model TD42 L TD42 H 3 2

The Thermo-
Dynamic® steam trap PMO 600 psig
cycles periodically to
discharge condensate Sizes 1/2", 3/4", 1" 1/2", 3/4"
very near to steam
Connections NPT
temperature. It is
Dynamic®
Thermo-
5
unaffected by water- Stainless Steel 6
Construction 1
hammer or superheat.
Options Blowdown valve
4

3/8" NPT

2
at all operating pressures
Minimum pressure for satisfactory operation is 3.5 psi, 0.25 bar.
Maximum back pressure should not exceed 80% of the inlet pressure under any 4
conditions of operation, otherwise the trap may not shut.
6

PMA 914 psig/up to 248˚F 63 barg/up to 120˚C 7
853 psig/528˚F 59 barg/276˚C
609 psig/752˚F 42 barg/400˚C
TMA 752˚F/0-609 psig 400˚C/0-42 barg

Steam main drainage, tracer lines, process
Capacities equipment, outdoor installations subject to
Differential Pressure bar freezing.
1 2 3 4 5 8 10 20 30 40
4000 2000
Condensate kg/hr
3000
2000 H 1000 Construction Materials

3/4
800
600 No. Part Material
500
1000 400 1 Body Stainless Steel (w/ENP) ASTM A743 GrCA40F
800
300 2 Cap Assembly Stainless Steel / Ceramic AISI 416
600
H 3 Disc Stainless Steel AISI 420
400 1/2 200
4 Cap Gasket Stainless Steel
100
Condensate lb/h
300
L, 1L 5 Strainer Screen Stainless Steel (.031 Perf) AISI 304
, 3/4
200 80
L 6 Strainer Cap Stainless Steel AISI 416
1/2
60
50 7 Blowdown Valve (optional) Stainless Steel
100 40

80 30
20 30 40 60 100 200 300 400 600
Differential Pressure psi
2:156
TD42
Dimensions (nominal) in inches and millimeters withdrawal distance
for cap
TD42L, TD42H
Size A B C D E Weight lb/kg
TD42L TD42H E B
1/2" 2.0 3.1 2.2 3.7 .79 1.6 1.7

51.5 78 55.5 93 20 0.78 0.8
3/4" 2.1 3.4 2.4 4.1 .79 1.9 2.2

54.5 84.4 61.5 105 20 0.93 1 A
Steam Traps
1" 2.3 3.8 2.5 4.3 .79 2.4 –
58 96 64.5 109 20 1.1 –
with Blowdown Valve withdrawal dis-

tance for screen.
1/2" 2.0 3.1 2.8 4.3 .79 2.2 2.3 C (Also applies to
51.5 78 71 109 20 1.0 1.1 D
trap with blow-
down valve.)
3/4" 2.1 3.4 3.1 4.8 .79 2.65 2.75
54.5 84.4 80 122 20 1.2 1.25
Dynamic®
Thermo-
1" 2.3 3.8 3.3 5.1 .79 3.85 –
58 96 85 130 20 1.75 –
Options Spare Parts

Blowdown Valve – When the blowdown valve is opened, loose material
collected by the strainer is blown to atmosphere. Because a wrench is
}
used to open the valve, the operator is clear of the blowdown stream.
Steam trap shall be stainless steel thermodynamic type, integral seat
design with hardened disc and seating surfaces, and oxidation resistant
(ENP) finish. Trap to contain inlet Y strainer, and when required, shall be
provided with integral blowdown valve and insulating cover.
Installation
The trap will operate in any position, but the preferred installation is in a
horizontal pipe. Full-port isolating valves should be installed upstream and
downstream of the trap.
B
Maintenance
D
before any servicing is performed. E
Although occasional operation of the optional blowdown valve will remove
most of the accumulated debris, the trap should be disassembled periodi-
cally for cleaning of the strainer screen and inspection and cleaning of the
disc and seat.
The only wearing parts of the trap are the disc and seat ring. A worn disc
can be replaced, and slight seat ring wear can often be corrected by resur- Disc (pkt of 3) A
facing on a lapping plate. Strainer Screen & Gasket B, D
Insulcap Assembly C
Complete installation and maintenance instructions are given in an
Gasket (Set of 3) D
IMI Sheet, available upon request.
Blowdown Valve E

Available spare parts are shown in heavy line.
Parts drawn in broken line are not supplied as spares.
TI-2-502-US 05.08
2:157
TD62LM and TD62M Thermodynamic Steam Trap
with replaceable seats
Description 5
Model TD62LM and TD62M

Steam Traps
The TD62LM and TD62M are main-

9
tainable high pressure thermo- 11
dynamic steam traps with integral PMO 900 psig 2

strainer and a replaceable seat to Sizes 1/2", 3/4", 1" 6
8
ease maintenance. They have been 10
specifically designed for mains drain- Connections SW to ANSI B16.11 Class 3000 14
7 & 15
age applications up to 62 barg. 13
The TD62LM is specifically designed Construction Alloy Steel
Dynamic®

Thermo-
for relatively small condensate loads 1

Options NPT Connections
on superheat and mains drainage 4
ANSI 600 Flanged
applications. An insulating cover is Blowdown Valve (SW and NPT only) 12
fitted as standard to prevent the trap
3
being unduly influenced by exces-
sive heat loss when subjected to low
outside temperatures, wind, rain etc. Blowdown
Valve
Option
Capacities
Hot Condensate Flow
Pressure TD62LM TD62M
psig barg #/hr. kg.hr. #/hr. kg.hr Materials
25 2 293 133 No. Part Material
50 3 422 192 1 Body Steel ASTM A217 Gr. WC 6
100 7 552 250 2 Cover Steel ASTM A217 Gr. WC 6
120 8 167 76 586 266 3 Strainer cap Steel ASTM A217 Gr. WC 6
150 10 185 84 628 285 4 Strainer screen Stainless steel 100 mesh 316L
200 14 212 96 682 309 5 Insulating cover Aluminium
250 17 235 107 724 328
6 Disc Chromium steel
300 21 256 116 758 344
350 24 274 124 786 357 7 Seat Chromium steel
400 28 292 132 811 368 8 Cover studs Steel ASTM A193 Gr. B16
500 34 324 147 853 387 9 Cover nuts Steel ASTM A194 Gr. 8M
550 38 338 153 871 395 10 Cover gasket Spirally wound stainless steel
600 41 352 160 887 402 with exfoliated graphite filler
650 45 366 166 902 409 11 Name-plate Stainless steel
700 48 378 172 916 415 12 Strainer cap gasket Reinforced exfoliated graphite
750 52 391 177 929 421 13 Inner seat gasket Spirally wound stainless steel
800 55 402 183 941 427
with exfoliated graphite filler
850 59 414 188 952 432
900 62 425 193 963 437 14 Outer seat gasket Spirally wound stainless steel
15 Ferrule Stainless steel
Operating Range (SW Connection Only) * Note: Item 15 (ferrule) is pressed into item 7 (seat).
Pressure barg
0 20 40 60 62* 80 100 barg
977 Limiting Conditions
932 500
Temperature °C
Temperature °F
Body design conditions ANSI 600

752 400
PMA — Max. allowable pressure 1500 psig 103 barg
572 300 TMA — Max. allowable temperature 977°F 525°C
392 Steam 200 Cold hydraulic test pressure 2250 psig 155 barg
Saturation TD62LM
212 Curve 100
Minimum pressure for satisfactory operation is 120 psig, 8 barg.
32 0
0 290 580 870 900* 1160 1450 1500 Maximum back pressure should not exceed 50% of the inlet pressure
Pressure psig under any conditions of operation, otherwise the trap may not shut.
TD62M
The product must not be used in this region
Minimum pressure for satisfactory operation is 20 psig, 1.4 barg.
* PMO — Max. operating pressure recommended
PMOB — Max. operating back pressure 80% of upstream pressure Maximum back pressure should not exceed 80% of the inlet pressure
2:158
TD62LM and TD62M Thermodynamic Steam Trap
with replaceable seats
Socket Weld / NPT F withdrawal
Spare Parts
C
distance Socket Weld / NPT Flanged
A 5
Steam Traps
D
6
B 10
E withdrawal
distance
7+15
Dynamic®
14
Thermo-
Size A B C D D1* E F Weight
3.1 3.6 3.6 2.0 3.3 0.8 2.0 4.6 lb 13
1/2", 3/4" 79 92 92 51 84 20 51 2.1 kg
3.3 3.9 3.6 1.8 3.1 0.8 2.0 5.3 lb 8
1" 84 100 92 46 79 20 51 2.4 kg
* Traps with blowdown valve
withdrawal F C
distance Flanged
8A
A
4
12
9
D
withdrawal
Spare Parts
distance E
B The spare parts available are shown in solid outline. Parts shown in
broken line are not supplied a spares.
ANSI ANSI Available spares
600 300
Insulating cover 5
Size A B1 B2 C D E F Weight Set of cover studs and nuts (set of 8) on FCC 4 on other 8, 8A, 9
1/2" 3.2 5.9 5.3 3.6 2.8 1.6 1.2
18.7 lb Seat and disc assembly 6, 7, 10, 13, 14, 15
82 150 135 92 72 40 30 8.5 kg
Strainer screen 100 mesh 4
3/4" 3.2 5.9 5.4 3.6 2.8 1.6 1.2
18.7 lb
Cover gasket (packet of 3 sets) Flanged 10,13,14
82 150 138 92 72 40 30 8.5 kg
1" 3.2 6.3 5.8 3.6 2.8 1.6 1.2
20.0 lb Set of gaskets (packet of 3 sets) SW, NPT 10,12,13,14
82 160 147 92 72 40 30 9.1 kg
How to order spares
Always order spares by using the description given in the column headed
Sample Specification "Available spares" and state the size and type of trap.
Spirax Sarco TD62M ThermoDynamic® steam trap, available in sizes Example: 1- Strainer screen for a Spirax Sarco 1" TD62LM thermodynamic
1/2", 3/4", and 1" socket weld connections to ANSI B16.11 Class steam trap (ASTM body)
3000 (or NPT or ANSI 300 or 600 flanged connections). Alloy steel
construction, suitable for operation from 20 to 900 psig at a maxi- Maintenance
mum operating temperature of 842°F. An integral strainer and insulat-

ing cover are standard. Traps to have replacement seats and disc. connections. Complete isolation of the trap from both supply and
return line is required before any servicing is performed.
Installation The trap should be disassembled periodically for cleaning of the
The preferred trap installation is in a horizontal pipe with the insulcap strainer screen and inspection and cleaning of the disc and seat.
up. After 24 hours in service the cover nuts should be checked for Complete installation and maintenance instructions are given in
tightness and if necessary torqued to 33-37 ft•lb. Full-port isolating the IMI Sheet, which accompanies the product. (IM-P068-58)
valves should be installed upstream and downstream of the trap.
TI-2-525-US 3.14
2:159
TD120M High Pressure Thermo-Dynamic® Steam Trap
with Replaceable Seat
The Thermo-Dynamic® Model TD 120M
Steam Traps
steam trap cycles 8

PMO 3190 psig
periodically to 9
discharge condensate Sizes 1/2", 3/4" & 1"
3
very near to steam 2
temperature. It Connections SW to ANSI B 16.11 Class 6000 7 6 +12
is unaffected by 10
7
Dynamic®
Thermo-
waterhammer or Construction Forged Alloy Steel

1
superheat.
Buttweld and 11
Options
ANSI 1500 RF connections
4
5
Max. Operating 3190 psig at saturated steam temperature
Pressure (PMO)
Max. Operating 572°F (300°C) at 3,190 psig (220 barg) Materials

Temperature 1022°F (550˚C) at operating pressures below No. Part Material
1160 psig (80 barg) 1 Body Alloy steel ASTM A182 F22
Minimum pressure for satisfactory operation is 116 psi, 8 bar. 2 Disc Steel
Maximum back pressure should not exceed 50% of the inlet pressure under any 3 Top cover Alloy steel ASTM A182 F22
conditions of operation, otherwise the trap may not shut.
4 Strainer screen Stainless steel Sintered stainless
assembly
5 Bottom cover Alloy steel ASTM A182 F22
PMA 3,190 psig/up to 572°F 220 barg/up to 300°C *6 Seat Steel BS 4659 Gr. BD2
1160 psig/1022°F 80 barg/550°C
7 Cover gasket Spirally wound stainless steel
TMA 1022°F/0-1160 psig 550˚C/0-80 barg 8 Cover studs Steel ASTM A193 Gr. B16
Max. allowable temperature 9 Cover nuts Steel ASTM A194 Gr.4
Cold Hydraulic Test Pressure 5437 psig 375 barg 10 Inner seat gasket Spirally wound stainless steel
11 Cover gasket Spirally wound stainless steel
Pressure /temperature limits (ISO 6552) with exfoliated graphite filler
*12 Ferrule Stainless steel
1022
971 A *Note: Item 12 (ferrule) is pressed into item 6 (seat).
932
Socket
Weld Capacities
752
pressure cold Hot pressure cold Hot
Temperature °F
Butt
Weld (psig) water condensate psig water condensate
572 (#/hr.) (#/hr.) (#/hr.) (#/hr.)
B
116 217 156 2000 725 487
392 Steam 250 300 212 2250 762 510
saturation
curve 500 403 280 2500 796 532
212 750 478 329 2750 829 553
1000 540 369 3000 860 572
C 1250 594 404 3250 890 591
0 725 1450 2175 2900 3625 1500 641 434 3500 918 608
Pressure psig 1750 685 461 3625 932 617
In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P150-11-US
10.10
2:160
TD120M High Pressure Thermo-Dynamic® Steam Trap
with Replaceable Seat
Spare Parts
F withdrawal distance 9
A
8
Steam Traps
G
Dynamic®
E withdrawal
Thermo-
B
distance
2
7
Size Weight 6 +12
DN A B E F G
10
1/2" 3.1 6.2 2.2 2.2 3.1 23.1 lb
7
15 78 158 55 55 78 10.5 kg
3/4" 3.2 6.2 2.2 2.2 3.2 23.1 lb

20 80 158 55 55 80 10.5 kg
1" 3.2 6.2 2.2 2.2 3.2 23.1 lb

25 80 158 55 55 80 10.5 kg
11
High pressure Thermo-Dynamic® steam trap with socket weld ends as 8 4
standard. Trap to be inline maintainable with complete replacement of
operating internals. The trap is constructed with alloy steel, suitable for
operation from 116 psig to 3,190 psig. Trap comes standard with sinter
stainless fine strainer.
Installation
Install in a horizontal pipeline with the nameplate on top. After 24 hours in
service, the cover nuts should be checked for tightness. Full-port isolating
valves should be installed upstream and downstream of the trap.
Maintenance 9
Complete isolation of the trap from both supply and return line is required Spare parts
before any servicing is performed. The spare parts available are shown in solid outline. Parts
The trap should be disassembled periodically for inspection and cleaning Available spares
of the disc and seat. Set of cover studs and nuts 8 (8 off), 9 (8 off)
Strainer screen and gasket 4, 11
10.10
Complete installation and maintenance instructions are given in IM-P150-

Set of gaskets 7 (2 off), 10, 11
12.
Maintenance kit 2, 4, 7 (2 off), 10, 11, 6 +12
TI-P150-11-US
How to order spares

Always order spares by using the description given in the
column headed ‘Available spares’ and state the size and type
of trap.Example: 1 - Seat and disc assembly for a Spirax
Sarco ½" TD120M high pressure thermodynamic steam trap.
2:161
Cast Iron Float & Thermostatic Steam Traps
FT-15, FT-30, FT-75, FT-125
Steam Traps
The trap contains a

Model FT-15 FT-30 FT-75 FT-125
float valve mechanism
which modulates to PMO 15 psig 30 psig 75 psig 125 psig Typical Applications
discharge condensate All process equipment, particularly when
continuously at steam Sizes 3/4", 1", 1-1/4", 1-1/2", 2" controlled by modulating temperature con-
temperature, while trol valves; unit heaters, air heating coils,
non-condensible gases Connections NPT heat exchangers and steam main drip sta-
Thermostatic
are released by a sep- tions.

Construction Cast Iron Body & Cover
Float &
arate internal balanced Stainless Steel Internals

pressure thermostatic
air vent.
Options Gauge Glass, Vacuum Breaker For Capacities,
See TIS 2.317
All 1-1/2", 2"

4 9
1-1/4" FT-75,
2 4 3 9 FT-125
All 3/4", 1"
1-1/4" FT-15, FT-30
1
7
8,18
5
15
6
16
17
2 3 6 5 18 16 8 7 1

Max. Operating Pressure (PMO) FT-15: 15 psig (1.0 barg) No. Part Material
FT-30: 30 psig (2.1 barg) 1 Body Cast Iron ASTM A126 CL B
FT-75: 75 psig (5.2 barg) 2 Cover Screws Carbon Steel ASTM A449
FT-125: 125 psig (8.6 barg) 3 Cover Gasket Graphite
4 Cover Cast Iron ASTM A126 CL B
Max. Operating Temperature 450˚F (25˚C) at all 5 Valve Seat Stainless Steel
operating pressures 6 Valve Seat Gasket Stainless Steel
7 Ball Float Stainless Steel
Pressure Shell Design Conditions 8 Float Arm Stainless Steel
9 Air Vent Assembly Stainless Steel
PMA 125 psig/up to 450˚F 9 barg/up to 232˚C Air Vent Head Stainless Steel
Air Vent Seat Stainless Steel
TMA 450˚F/0-125 psig 232˚C/0-9 barg 15 Seat Bracket Stainless Steel
16 Pivot Pins Stainless Steel
17 Head Bracket, Stop, Link Stainless Steel
18 Valve Head Stainless Steel
2:162
FT-15, FT-30, FT-75, FT-125
All 3/4", 1"
G A
1-1/4" FT-15, FT-30
D
F
Dimensions
C E
Size A B C D E E1 F G Weight

3/4", 1" 6.2 4.6 3.3 3 5.75 – 1.3 0.3 9 lb
3/8" NPT Drain
157 117 84 77 146 – 33 7.9 4.1 kg
B
1¼"* 1½" 8.5 4.25 3 0.7 – 8.4 3.5 – 18 lb
Steam Traps
D A 216 108 76 17 – 213 89 – 8.2 kg
F 2" 9.8 4.9 4.9 0.12 9.1 – 1.9 – 26 lb

249 124 124 3 230 – 49 – 11.8 kg
E1 *1-1/4" 6.2 4.7 3 2.8 5.75 – 1.5 0.3 9.3 lb

C E FT-15, FT-30 157 119 76 72 146 – 38 7.9 4.2 kg
Thermostatic
All 1-1/2", 2"
Float &
1-1/4" FT-75, FT-125
B 3/8" NPT Drain
Steam traps shall be of the mechanical ball float type Spare Parts
having cast iron bodies, NPT connections, and all stainless
steel internals. Incorporated into the trap body shall be Air V
ent A
All 3/4", 1" ssem
a stainless steel balanced pressure thermostatic air vent O bly
1-1/4" FT-15, FT-30 N
capable of withstanding up to 450˚F(25˚C) and resisting J M H L
waterhammer without sustaining damage. Internals of the
trap shall be completely servicable without disturbing the
piping.
Installation
A pipeline strainer should be installed ahead of any steam
C D
trap. Full port isolating valves should be placed to permit E F
Valve M
G
servicing. The trap should be installed below the drainage P
{
ech B
Assem anism
point of the equipment with a collecting leg before the bly
trap, in a position so that the float arm is in a horizontal
plane so that the float rises and falls vertically, and with
the direction of flow as indicated on the body. Refer to
IM-2-300 for complete instructions.
Maintenance D
E
This product can be maintained without disturbing the pip- Valv F
eM P
{
ing connections. Complete isolation from both supply and inclu Ass echan B All 1-1/2", 2"
ding emb ism 1-1/4" FT-75, FT-125
return line is required before any servicing is performed. Pin ly
s&
The trap should be disassembled periodically for inspec- Link
s
tion and cleaning of the valve head and seat, operating
mechanism and air vent. Gasket Kit (3 of each) B, E
Worn or damaged parts should be replaced using a com- Air Vent Kit H, J, L, M, N, O
plete valve mechanism assembly and/or air vent assembly.
Valve Mechanism C, D, E, F, (G)
Complete installation and maintenance instructions
Kit (less float)

are given in IM-2-300, which accompanies the product.
Float Kit P
Replacement Module Consists of: Air Vent Assembly and
3/4", 1", 1-1/4" FT-15 Valve Mechanism (w/Float) attached
to a Cover and supplied with a Cover
3/4", 1", 1-1/4" FT-30
Gasket, Nameplat and a set of Cover
3/4", 1", FT-15, FT-125 Bolts. (Assembled)
TI-2-313-US 2.14
2:163
FT-150, FT-200
Steam Traps

The trap contains a Model FT-150 FT-200
which modulates to PMO 150 psig 200 psig

discharge condensate 16 4 9 18 1
continuously at steam Sizes 3/4", 1", 1-1/4", 1-1/2"
temperature, while
Thermostatic
non-condensible gases Connections NPT

Float &
are released by a sepa- Cast Iron Body & Cover

rate internal balanced Construction Stainless Steel Internals

pressure thermostatic
air vent.
Option Gauge Glass
Vacuum Breaker

Max. Operating Pressure (PMO) FT-150: 150 psig (10.3 barg)
FT-200: 200 psig (13.8 barg)
Max. Operating Temperature 450˚F (25˚C) at all operating

pressures

PMA 200 psig/up to 450˚F 13.8 barg/up to 232˚C 6 2 3 15 7 5 17 8

TMA 450˚F/0-200 psig 232˚C/0-13.8 barg

Typical Applications No. Part Material
All process equipment, particularly when controlled by modulating 1 Body Cast Iron ASTM A126 CL B
temperature control valves, unit heaters, air heating coils, heat 2 Cover Screws Carbon Steel ASTM A449
exchangers and steam main drip stations 3 Cover Gasket Graphite
For Capacities, see TIS 2.317. 5 Valve Seat Stainless Steel
6 Main Valve Assy Gasket Graphite
7 Main Valve Assy Screws Copper Alloy
Air Vent Head Stainless Steel
15 Main Valve Assy Housing Cast Red Brass
16 Pivot Pin Stainless Steel
18 Float Arm Forged Brass (3/4", 1")
Cast Red Brass (1-1/4",1-1/2")
2:164
Iron Float & Thermostatic Steam Traps
FT-150, FT-200
D
F
Dimensions
C
E
Size
A B C D E F Weight
3/4", 1" 8.5 3.9 2.6 0.4 6.9 1.8 15 lb
216 100 65 9 175 46 6.8 kg
1-1/4", 1-1/2" 10.75 5.75 3 0.6 9.1 2.5 30 lb
273 146 76 14 232 64 13.6 kg
A
B
Steam Traps
Steam traps shall be of the mechanical ball float type having cast iron bodies, This product can be maintained without disturbing
NPT connections, and stainless steel valve heads and seats. Incorporated into the piping connections. Complete isolation from
the trap body shall be a stainless steel balanced pressure thermostatic air vent both supply and return line is required before any
capable of withstanding 450˚F steam temperature and resisting waterhammer servicing is performed.
without sustaining damage. Internals of the trap shall be completely servicable The trap should be disassembled periodically for
Thermostatic
without disturbing the piping. inspection and cleaning of the valve head and seat,
Float &
operating mechanism and air vent.
Installation Worn or damaged parts should be replaced using
A pipeline strainer should be installed ahead of any steam trap. Full port isolat- a complete valve mechanism assembly and/or air
ing valves should be placed to permit servicing. The trap should be installed vent assembly.
below the drainage point of the equipment with a collecting leg before the trap, Complete installation and maintenance instruc-
in a position so that the float arm is in a horizontal plane and the float rises and tions are given in IMI 2.300, which accompanies
falls vertically, with the flow direction as indicated on the cover. Refer to IMI the product.
2.300 for complete instructions.
Spare Parts Air V

V ent A
N ssem
J bly
M
H L
A F D E P
Valve Mechanism
Assembly
Gasket Kit (3 of each) B, F
Air Vent Kit H, J, L, M, N
Valve Mechanism D, E, F B
Kit (less float)
Float Kit P
TI-2-314-US 2.14
2:165
FTI-15, FTI-30, FTI-75, FTI-125, FTI-200
The Spirax Sarco FTI Typical

Steam Traps
contains a float valve Model FTI-15 FTI-30 FTI-75 F

TI-125 FTI-200
mechanism which Applications
PMO 15 psig 30 psig 75 psig 125 psig 200 psig Air heating coils, heat
modulates to discharge
condensate continuously exchangers,steam main
at steam temperature while Sizes 1/2", 3/4", 1", 1-1/2" drip stations; small process
non-condensible gases equipment, particularly when
Connections NPT controlled by a modulating
are released by a separate
Thermostatic
temperature control valve;

internal balanced pressure Cast Iron Body & Cover
Construction replacement of less efficient
Float &
thermostatic air vent. The Stainless Steel Internals inverted bucket traps on unit
in-line piping connections heating equipment.
simplify installation. Options Gauge Glass, Vacuum Breaker
2 3 9 1
1
3 2B
2A
16
4 5 15 16 8 7
Limiting Operating Conditions No. Part Material
Max. Operating Pressure (PMO) FTI-15: 15 psig (1.0 barg) 1 Body Cast Iron ASTM A126 CL B
FTI-30: 30 psig (2.1 barg) 2 Cover Screws Carbon Steel ASTM A449
FTI-75: 75 psig (5.2 barg)
FTI-125: 125 psig (8.6 barg) 2A Cover Bolts Alloy Steel ASTM A 193 B7
FTI-200: 200 psig (13.8 barg) 2B Cover Nuts 3/4" & 1" 7/16 - 14 UNC-2A ASTM A 194 2H
Max. Operating Temperature 450˚F 4 Cover Cast Iron ASTM A126 CL B
all operating pressures 5 Valve Seat Stainless Steel
Pressure Shell Design Conditions 8 Float Arm Stainless Steel
PMA 200 psig/up to 450˚F 13.8 barg/up to 232˚C Air Vent Head Stainless Steel
Max. allowable pressure Air Vent Seat Stainless Steel
TMA 450˚F/0-200 psig 232˚C/0-13.8 barg 15 Seat Bracket Stainless Steel
Max. allowable temperature 16 Pivot Pins Stainless Steel
2:166
FTI-15, FTI-30, FTI-75, FTI-125, FTI-200
4.8”
3.3”
2.7” Steam traps shall be of the mechanical ball float type having cast iron bod-
ies, NPT horizontal in-line connections, and all stainless steel internals.
Incorporated into the trap body shall be a stainless steel balanced pressure
thermostatic air vent capable of withstanding 450˚F and resisting waterham-
mer without sustaining damage. Internals of the trap shall be completely
5.8” servicable without disturbing the piping.
4.8”
Installation
A pipeline strainer should be installed ahead of any steam trap. Full-port
Steam Traps
isolating valves should be placed to permit servicing. The trap should be
installed below the drainage point of the equipment with a collecting leg
6.5”
Weight: 11.3 lb 1/2”, 3/4”, 1” size before the trap, in a position so that the float arm is in a horizontal plane
5.1 kg
and the float rises and falls vertically with the flow direction as indicated
on the body. Refer to the IMI which accompanies the product for complete
11.36 instructions.
9.84
10.01
Thermostatic
Maintenance
Float &
6.13 Complete isolation from both supply and return line is required before any
9.59 servicing is performed.
10.70
The trap should be disassembled periodically for inspection and cleaning of
the valve head and seat, operating mechanism and air vent.
Worn or damaged parts should be replaced using a complete valve mecha-
nism assembly and/or air vent assembly.
Complete installation and maintenance instructions are given in the
Weight: 52 lb 1-1/2" size
11.36 IMI, which accompanies the product.
23.6 kg 10.01
3.33
6.54
10.00
Spare Parts
Air Vent Kit

N
J
O M
H
L
Air Vent assembly same as above
C D E F
G
P
Valve Mechanism Kit
B Complete Mechanism Assembly less
1-1/2" size Float
1/2", 3/4", 1" sizes
Replacement Module
Gasket Kit (3 of each) B, E Cover-Seat Gasket Consists of: Air Vent Assembly and Valve Mechanism (w/Float)
Air Vent Kit H, J, L, M, N, O attached to a Cover and supplied with a Cover Gasket, Nameplate
Complete Valve Mechanism Kit (less float) C, D, E, F, G and a set of Cover Bolts.
Float Kit P Float, Washer, Screw 1/2", 3/4", 1" FTI 15, 30, 75, 125, 200
TI-2-321-US 2.14
2:167
FTB Super Capacity Series
The trap contains a All process heat exchange equipment, particu-
Model FTB-20 FTB-30 FTB-50 FTB-125 FTB-175 FTB-200
Steam Traps
float valve mechanism larly when controlled by modulating temperature

which modulates to PMO 20 psig 30 psig 50 psig 125 psig 175 psig 200 psig control valves; unit heaters and air heating coils.
discharge condensate 2" FTB-20
Sizes 2" 2" 1-1/2" 2-1/2" 2", 2-1/2" 1-1/2" 4
continuously at steam
9
temperature. Non- Connections NPT
condensible gases
Cast Iron Body
Construction
Thermostatic
are released by a
Stainless Steel
Float &
1
separate internal Internals 19
balanced pressure 8
thermostatic air vent. Options Gauge glass, Vacuum Breaker 18
516
17
No. Part Material
1 Body Cast Iron ASTM A126 CL B 4
1-1/2" FTB-50
2 Cover Screws Carbon Steel ASTM A449 Type 9 1-1/2" FTB-
1 200
2" FTB-175
1
18
6 Valve Seat Gasket Stainless Steel (FTB-20)
8
Valve Assembly Gasket Graphite
7 Main Valve Stainless Steel
Assembly Screws ASTM A193 Grade B8
2 3 16
8 Ball Float Stainless Steel 6
7
17 15 5
Air Vent Head Stainless Steel
4
9
15 Main Valve Assy Housing Stainless Steel
2" FTB-30
17 Valve Head Stainless Steel 2-1/2" FTB-125
(FTB-20, 175, 200) 2-1/2" FTB-175 1
Cast Stainless Steel (FTB-30, 125, 200) 18
8
18 Float Arm Stainless Steel
19 Seat Bracket Stainless Steel (FTB-20)
Head Bracket, Stop, Link Stainless Steel (FTB-20)
For Capacities, see TI-2-317-US 2

3 6
16
7 15 17
5
PMA FTB-125
Max. allowable FTB-175 }
175 psig/up to 450°F 12.1 barg/up to 232°C
Max. Operating Pressure (PMO) FTB-20: 20 psig (1.4 barg) temp. FTB-200 200 psig/up to 450˚F 14 barg/up to 232˚C
}
FTB-30: 30 psig (2.1 barg) FTB-20
FTB-50: 50 psig (3.4 barg) FTB-30 125 psig/up to 450°F 8.6 barg/up to 232˚C
FTB-125:125 psig (8.6 barg) FTB-50
TMA FTB-125
}
FTB-175:175 psig (12.1 barg) 450° F/0-175 psig 232°C/0-12.1 barg
Max. allowable FTB-175
FTB-200: 200 psig (14.0 barg) temp. FTB-20
Max. Operating Temperature 450°F @ 200 psig

FTB-50

FTB-30
FTB-200
}
450° F/0-125 psig
450°F/0-200 psig
232°C/0-8.6 barg
2:168 In the interests of development and improvement of the product, we reserve the right to change the specification. TI-2-315-US 2.14
D 2" FTB-20
Dimensions
F (nominal) in inches and millimeters
Type & Size A B C D E F Weight
C E
D
FTB-20 12.2 5.9 4.5 0.5 10.7 3 43 lb
2" 309 149 114 13 271 76 19.5 kg
A FTB-30 15.25 9.25 7.25 1.4 15.6 3.75 89 lb
B 2" 387 235 184 35 397 95 40.4 kg
D 1-1/2"FTB-50
FTB-50 8.8 4.25 3 0.68 8.3 2.5 22 lb
1-1/2" 224 108 76 17 211 64 10.0 kg
Steam Traps
F
FTB-125 15.6 9.25 7.25 1.4 15.6 3.75 90 lb

C E 2-1/2" 390 235 184 35 397 95 40.8 kg
FTB-175 12.1 5.9 4.5 0.5 11.8 4 48 lb

2" 306 149 114 13 300 102 21.8 kg
FTB-175 15.4 9.25 7.25 1.4 15.6 3.75 90 lb
B A 2-1/2" 390 235 184 35 397 95 40.8 kg
Thermostatic
D FTB-200 10.8 5.8 3 0.6 9.1 2.3 31 lb
Float &
2"FTB-175 1-1/2" 273 146 76 14 232 64
F
D
D
C E F
F
C
E
C E
A
B
A B A
B
1-1/2" FTB-200 2" FTB-30, 2-1/2" FTB-125 & 175
Installation Sample Specification

A pipeline strainer should be installed ahead of any steam trap. Steam traps shall be of the mechanical float type having cast iron bodies,
Full-port isolating valves should be placed to permit servicing. NPT connections, and stainless steel valve heads and seats. Incorporated
The trap should be installed below the drainage point of the into the trap body shall be a stainless steel balanced pressure thermostat-
equipment with a collecting leg before the trap, in a position ic air vent capable of withstanding 450˚F and resisting waterhammer with-
with the float arm in a horizontal plane so that the float rises and out sustaining damage. Internals of the trap shall be completely servicable
falls vertically, and with the direction of flow as indicated on the without disturbing the piping.
cover. Refer to IM-2-300-US for complete instructions.
Air V
Maintenance V
ent A
ssem
N bly
This product can be maintained J M H
L
without disturbing the piping
connections. Complete isolation
2" FTB-20
from both supply and return line
Valve Mechanism
is required before any servicing is Assembly
performed.
The trap should be
disassembled periodically for
inspection and cleaning of the D
valve head and seat, and E
F
operating mechanism. A E
F D
Worn or damaged parts should be Valv
eM
replaced using a complete valve Asseechanism
mbly
P
B
Spare Parts
mechanism assembly and/or air
vent assembly.
Complete installation and Gastket Kit (3 of each) FTB-20 B, E
maintenance instructions are Air Vent Kit H, J, L, M, N, V
given in IM-2-300-US, which Valve Mechanism D, E, F
accompanies the product. Kit (less float)
Float P
TI-2-315-US 2.14
2:169
FT, FTI and FTB Capacities
Capacities
Steam Traps
in lb/h hot condensate
Differential
FT-15 FT-30 FT-75 FT-125
Pressure
1-1/4" 1-1/4"
3/4" 3/4" 3/4" 3/4"
PSI BAR 1-1/4" 1-1/2" 2" 1-1/4" 1-1/2" 2" & 2" & 2"
1" 1" 1" 1"
1-1/2" 1-1/2"
Thermostatic
1/4 .017 279 600 1100 2300 279 375 1000 1300 160 550 850 100 400 550
Float &
1/2 .035 369 770 1700 2800 369 500 1300 1800 213 725 1100 135 520 675
1 .07 489 980 2400 3600 489 690 1700 2500 280 960 1500 175 680 880
2 .14 650 1240 3300 4650 650 910 2300 3400 365 1300 2000 230 890 1225
5 .35 785 1640 5000 6900 785 1200 3400 5200 520 1900 3100 330 1300 1950
10 .69 1000 2000 6600 9000 1000 1500 4600 6800 700 2650 4150 415 1700 2600
15 1.0 1075 2340 7600 10900 1075 1680 5500 7800 795 3050 4750 500 2050 3000
20 1.4 1210 1800 6000 8600 875 3400 5200 565 2300 3250
30 2.1 1370 2000 7000 10000 970 4000 5800 665 2700 3800
40 2.8 1120 4400 6400 750 3000 4200
50 3.5 1230 4750 6800 830 3200 4600
75 5.2 1450 5400 7700 970 3800 5500
100 6.9 1110 4200 6100
125 8.6 1190 4500 6600
orifice dia. .218" .312" .500" .625" .218" .228" .390" .500" .166" .312" .421" .125" 0.246" .332"
Differential
FTI-15 FTI-30 FTI-75 FTI-125 FTI-200
Pressure
1/2", 1/2", 1/2", 1/2", 1/2",
PSI BAR 3/4" 1-1/2" 3/4" 1-1/2" 3/4" 1-1/2" 3/4" 1-1/2" 3/4" 1-1/2"
1" 1" 1" 1" 1"
1/4 .017 279 1020 279 960 160 850 100 520 50 520
1/2 .035 369 1784 369 1598 213 1450 135 1020 75 1020
1 .07 489 3455 489 2976 280 1880 175 1600 115 1600
2 .14 650 5331 650 4290 365 2683 230 1970 180 1970
5 .35 785 6430 785 5326 520 3335 330 2945 230 2945
10 .69 1000 8163 1000 6413 700 4414 415 3141 305 3141
15 1.0 1075 9673 1075 7850 795 5024 500 3958 365 3958
20 1.4 1210 8242 875 5690 565 4304 415 4304
30 2.1 1370 10200 970 6600 665 5094 495 5094
40 2.8 1120 7111 750 5503 530 5503
50 3.5 1230 7625 830 5655 575 5655
75 5.2 1450 9615 970 6505 680 6505
100 6.9 1110 7666 750 7666
125 8.6 1190 8554 820 8554
150 10.3 895 10026
175 12.0 930 10500
200 13.8 985 11059
orifice dia. .218" .625" .218" .500" .166" .421" .125" 0.332" .100" 0.332"


2:170
FT, FTI and FTB Capacities
Capacities in lb/h hot condensate
Differential FTB-175
FT-150 FT-200 FTB-20 FTB-30 FTB-50 FTB-125 FTB-175 FTB-200
Pressure FTB-200
psi bar 3/4" 1" 1-1/4" 1-1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2" 1-1/2" 2-1/2" 2" 1-1/2" 2-1/2"
1/4 .017 170 170 275 275 120 120 250 250 6000 12000 875 19000 2600 920 7000
1/2 .035 235 235 360 360 160 160 335 335 7500 15800 1240 24000 4000 1300 12000
1 .07 315 315 470 470 210 210 450 450 9000 19000 1758 29200 5550 1850 17000
Steam Traps
2 .14 425 425 610 610 280 280 600 600 11500 24000 1995 35000 7100 2100 21000
5 .34 650 650 920 920 400 400 870 870 15500 31500 2470 44000 9500 2600 27000
10 .69 810 810 1120 1120 520 520 1100 1100 19000 38000 3040 52000 11500 3200 32000
15 1.0 940 940 1300 1300 600 600 1280 1280 22000 41500 3563 57500 13000 3750 35500
20 1.4 1020 1020 1415 1415 660 660 1410 1410 25000 43500 3990 61500 14000 4200 38500
30 2.1 1175 1175 1600 1600 770 770 1640 1640 – 45500 4750 68500 16000 5000 42500
40 2.8 1310 1310 1770 1770 850 850 1800 1800 – – 5368 73500 17500 5650 46000
Thermostatic
50 3.5 1410 1410 1935 1935 910 910 1910 1910 – – 5910 78000 18500 6220 48500
Float &
75 5.2 1625 1625 2210 2210 1050 1050 2200 2200 – – – 86000 21000 7400 54000
100 6.9 1755 1755 2360 2360 1175 1175 2410 2410 – – – 93000 22500 8310 58000
125 8.6 1900 1900 2600 2600 1260 1260 2610 2610 – – – 100000 24000 9220 61000
150 10.3 2025 2025 2750 2750 1370 1370 2825 2825 – – – – 25500 10150 64000
175 12.1 – – – – 1440 1440 2975 2975 – – – – 27000 10950 68000
200 13.8 – – – – 1512 1512 3130 3130 – – – – – 11498 69400*
*2-1/2 FTB-200 ONLY

For kg/h, multiply by .454
Orifice Diameter
in .152 .152 .250 .250 .128 .128 .203 .203 .937 2.125* .375* 2.125* .750* .375* 1.500*
mm 3.86 3.86 6.35 6.35 3.25 3.25 5.16 5.16 23.8 54.2* 9.53* 54.0* 19.05* 9.53* 38.1*
*each orifice of a double seated trap.
TI-2-317-US 05.08
2:171
Cast/Ductile Iron Float & Thermostatic Steam Trap
FT14, IFT14 and FT14C
The trap contains IFT14-4.5 IFT14-10 IFT14-14
Model FT14-4.5 FT14-10 FT14-14
Steam Traps
a float valve mech- 2

1
anism which mod- PMO
65 psig 145 psig 200 psig 4 9 IFT14
ulates to discharge 1/2" & 3/4"
Sensor Connection stan-
condensate con- IFT 1/2", 3/4", only 3
dard with plug sensor
Sizes 1/2", 3/4", 1" HC, 1-1/2", 2"
tinuously at steam added at installation
temperature, while Connections NPT
non-condensible
Thermostatic
gases are released 1/2", 3/4", 1" HC: Ductile Iron Body
Float &
Construction 1-1/2", 2": Cast Iron Body 15 8

by a separate All: Stainless Steel Internals
16 8 1 9 3
internal balanced
Options 17
pressure thermo- 1/2" - 2": Combination (C) Air Vent
static air vent. FT14 only and SLR (steam lock release)
No. Part Material 7
1 Body 1/2", 3/4", 1" Ductile (SG) Iron DIN 1693 GGG 40

1-1/2", 2" Cast Iron DIN 1691 GG 25
2 Cover Bolting Steel BS 3692 Gr. 8.8 1/2" and 3/4"
1
3 Cover Gasket Nickel Reinforced Exfoliated Graphite 6 14 5 FT14C
4 Cover 1/2", 3/4", 1", 1-1/4" Ductile (SG) Iron DIN 1693 GGG 40 only
1-1/2", 2" Cast Iron
5 Valve Seat 1/2", 3/4" Stainless Steel
1” HC
Valve Seat 1" Stainless Steel
Main Valve Assy 1-1/2", 2" Stainless Steel
6 Valve Seat Gasket 1/2", 3/4" 1", 1-1/4" Stainless Steel
Main Valve Assy Reinforced Exofoliated 14
Gasket 1-1/2", 2" Graphite
7 Main Valve Assy Stainless Steel 4
Screws 1/2", 3/4" M4 x 6 mm
Pivot Frame Assy Stainless Steel 2
Set Screws 1", 1-1/4" M5 x 20 mm
Main Valve Assy Stainless Steel
Bolts 1-1/2" M6 x 20 mm
Studs & Nuts 2" M8 x 20 mm 2
3
8 Ball Float & Lever Stainless Steel
11/2" and 2" 9
9 Air Vent Stainless Steel
10 Air Vent Seat Gasket Stainless Steel 7
6
11 SLR Stainless Steel
14
12 SLR Unit Gasket 1", 1-1/2", 2" Mild Steel 8
13 SLR Seal Stainless Steel 4 1
5
14 Erosion Deflector Stainless Steel
15 Sensor Gasket Stainless Steel
16 Sensor SSLI, WLSI optional Stainless Steel 9
17 Blanking Plug standard (not shown) Steel FT 14C
18 Inlet Baffle 1-1/2", 2" only) Stainless Steel
(baffle not shown) 12 Combination
Air Vent
13
Typical Applications 11 SLR unit
All process equipment, particularly when controlled by modulating temperature

10
control valves; also for unit heaters, air heating coils, heat exchangers and steam
main drip stations
Capacities: see TIS 2.306

2:172
Cast/Ductile Iron Float & Thermostatic Steam Trap
FT14, IFT14 and FT14C
Max operating pressure (PMO) 65 psig (4.5 barg) Max operating temperature (TMO) 482°F(250°C) @ 188 psig (13 barg)
IFT14-4.5 ,FT14-4.5,FT14C-4.5 IFT14 ½", ¾" FT14C 392°F (200°C) @ 200 psig (14 barg)
Max operating pressure (PMO) 145 psig (10 barg) Max operating temperature (TMO) 482°F(250°C) @ 200 psig (14 barg)
IFT14-10, FT14-10, FT14C-10 1" FT14HC
Max operating pressure (PMO) 200 psig (14 barg) Max operating temperature (TMO) 428°F(220°C) @ 195 psig (13.5 barg)
IFT14-14 ,FT14-14, FT14C-14 1-½", 2" FT14 392°F (200°C) @ 200 psig (14 barg)
Minimum allowable temperature 14°F (-10°C)

All IFT, FT14, FT14C
Steam Traps
1/2", 3/4" FT14 IFT14 Sample Specification
D Steam traps shall be of the mechanical ball float type having
A C
iron bodies, horizontal line connections, and all stainless steel
internals. Incorporated into the trap body shall be a stain-
FT14-C less steel balanced pressure thermostatic air vent capable of
Thermostatic
withstanding 45˚F(25˚C) of superheat and resisting waterham-
B mer without sustaining damage. Internals of the trap shall be
Float &
G F completely servicable without disturbing the piping. (Optional:
H
The trap shall include an adjustable steam lock release unit.)
14C version.
Withdrawal Distance E E
1” F F Installation
A pipeline strainer should be installed ahead of any steam trap.
A
B Full port isolating valves should be placed to permit servicing.
B The trap should be installed below the drainage point of the
equipment with a collecting leg before the trap, in a position so
that the float arm is in a horizontal plane and the float rises and
C C falls vertically, with the flow direction as indicated on the body.
11/2”, E (The 1/2" and 3/4" FT14 only trap is supplied with right-to-left
E
D 2” flow. If left-to-right or vertical flows are required, cover can be
D rotated as desired.) Refer to IMI 2.300 or IM-FO1-30 for IFT for
Dimensions complete instructions.
Size A B C D E F G H Weight Maintenance
1/2", 3/4" 4.8 4.2 2.6 5.8 4.1 1.2 2.6 3.9 6.4 lb This product can be maintained without disturbing the piping
121 107 67 147 105 30 66 98 2.9 kg connections. Complete isolation from both supply and return line
1" 4.7 4.3 3.2 7.7 6.3 8.6 - - 15.0 lb is required before any servicing is performed. The trap should be
120 110 80 195 160 220 - - 6.8 kg disassembled periodically for inspection and cleaning of the valve
1-1/2" 10.6 5.1 4.3 9.4 7.9 10.6 - - 38.5 lb head and seat, operating mechanism and air vent. Worn or dam-
270 130 108 238 200 270 - - 17.5 kg aged parts should be replaced using a complete valve mecha-
2" 11.9 5.4 4.9 9.8 7.8 11.3 - - 52 lb nism assembly and/or air vent assembly. Complete installation
300 138 125 250 200 288 - - 24 kg and maintenance instructions are given in IMI 2.300, or IM-FO1-
30 for IFT which accompanies the product. 
Spare Parts Air

Ven
Main Valve Assembly with float 7, 8 2 t As
sem FT14
Air Vent Assembly 9 9 bly
1", 11/2", 2"
Steam Lock Release Unit 10+13, 11 Steam Lock
Cover Gasket (Pkt of 3) 3 Release Unit
10+13
Ste 11
a
Rele m Lo
ase ck 2
Unit
10+13
11 Air
2 Ven
9 t As 3 7, 8
sem
bly Main Valve Assembly with float
(1") 7 8
Main Valve Assembly

(11/2", 2")
Main Valve Assy w/ Float (1") 7, 8

Main Valve Assy w/ Erosion Deflector (1-1/2", 2") 7
Air Vent Assy (K not used on 1", 1-1/2", 2") 9
Steam Lock Release Unit (state SLR or C unit) 10+13, 11
Three Complete sets of Gaskets 3, 6, 10
Valv Set of Cover Bolts (set of 4) (1") 2
eM
ech 7, 8 Set of Cover Bolts & Nuts (set of 6) (1-1/2", 2") 2
anis
m Ass Ball Float (1-1/2", 2") Float Only 8
em
FT14 & IFT14 bly
3 The erosion deflector on the 1" is pressed into the body during
1/2" and 3/4" manufacture and not available as a spare.
TI-2-320-US 4.14
2:173
Float & Steam Traps
Thermostatic
2:174
Float & Thermostatic Steam Trap
FT14
Steam Traps
Differential Pressure bar
0.1 0.2 0.3 0.4 0.6 0.8 1 2 3 4 5 6 7 8 10 14
Condensate kg/h
40000
80000
Thermostatic
30000
Float &
60000
20000
40000
30000 4.5
1 4-
FT
2" 10000
20000
8000
0
-1 6000
14
FT
2" 5000
10000 4.5
14- 4000
8000 " FT
/2
1-1 14 0
4- 3000
6000 F T1 14 - 1
2" " FT
5000 /2
1-1 2000
4000 14
4-
" FT1
/ 2
3000 1-1 .5
-4
14
" FT
/4 1000
2000 1-1
1", 800
0
-1
F T14 600
/4"
1-1 -1
4 500
1",
1000
F T14 5 400
/4" - 4.
800 1-1 14
1", / 4 " FT 300
", 3
600 1/2
500
200
- 10
400
FT 14
/4"
", 3 14
300 1/2 4-
" FT1
", 3/4
1/2 100
200
80
Condensate lb/h
60
50
100
40
80
30
60
50
20
2 3 4 5 6 7 8 10 20 30 40 50 65 80 100 145 200
2:175
Cast Steel Float & Thermostatic Steam Traps
The trap contains a
Steam Traps
float valve mecha- Model FTB-125 FTB-200

nism which modu-
lates to discharge PMO 125 psig 200 psig
condensate con-
Sizes 2-1/2" All process heat exchange equipment,
tinuously at steam
particularly when controlled by modulat-
temperature. Non- Connections NPT, SW ing temperature control valves; unit heat-
condensible gases ers and air heating coils.
Thermostatic
are released by a Cast Steel Body

Float &
separate internal Construction

balanced pressure Stainless Steel valve head & seat,
thermostatic air Mechanism housing
vent.
Options Bimetal Air Vent
No. Part Material
1 Body Cast Steel ASTM A216 WCB
2 Cover Screws Carbon Steel ASTM A449 Type 1
4
4 Cover Cast Steel ASTM A216 WCB
9
6 Valve Assembly Gasket Graphite 2-1/2" FTB-
125
7 Main Valve Stainless Steel 2-1/2" FTB-
Assembly Screws 200
1
Air Vent Head Stainless Steel 18
Air Vent Seat Stainless Steel 8
15 Main Valve Assy Housing Stainless Steel
17 Valve Head Stainless Steel (FTB-175)
Cast Stainless Steel (FTB-125)
18 Float Arm Stainless Steel (FTB-175) 2 3 16
6 7 15
17 5
For Capacities, see TI-2-317-US
Max. Operating Pressure (PMO) FTB-125: 125 psig (8.6 barg) Pressure Shell Design Conditions
FTB-200: 200 psig (13.8 barg)
Thermostatic air vent operating range

Max. allowable pressure FTB-200 }
PMA FTB-125 200 psig/up to 650˚F12.1 barg/up to 343˚C

Steam pressure (psig) Maximum steam temperature °F
200 572
Max. allowable temp. FTB-200 }
TMA FTB-125 650° F/0-200 psig 343°C/0-12.1 barg
175 558
150 555
100 547
75 542
50 534
25 521
0 464
Note: Use bimetal air vent outside range on chart up to 650°F
2:176
Cast Steel Float & Thermostatic Steam Traps
Installation
A pipeline strainer should be installed ahead of any steam trap. Dimensions
Full-port isolating valves should be placed to permit servicing. (nominal) in inches and millimeters
The trap should be installed below the drainage point of the
equipment with a collecting leg before the trap, in a position Type & Size A B C D E F Weight
with the float arm in a horizontal plane so that the float rises FTB-125 15.4 9.25 6.9 1.4 14.4 4.0 112 lb
and falls vertically, and with the direction of flow as indicated 2-1/2" 390 235 184 35 397 95 50.8 kg
on the cover. Refer to IMI 2.300 for complete instructions. FTB-200 15.4 9.25 6.9 1.4 14.4 4.0 112 lb
2-1/2" 390 235 184 35 397 95 50.8 kg
Steam Traps
D
Maintenance F
connections. Complete isolation from both supply and return
line is required before any servicing is performed. C
E
The trap should be disassembled periodically for inspec-
tion and cleaning of the valve head and seat, and operating
Thermostatic
mechanism.
Float &
Worn or damaged parts should be replaced using a complete B A
valve mechanism assembly and/or air vent assembly.
Complete installation and maintenance instructions are 2-1/2" FTB-125 & 200
Air V
ent A
ssem
bly
Sample Specification N
J M H
L
Steam traps shall be of the mechanical float type having cast
steel bodies, NPT or SW connections, and stainless steel valve
heads and seats. Incorporated into the trap body shall be a
stainless steel balanced pressure thermostatic air vent capable
of withstanding 572˚F operating temperature and resisting
waterhammer without sustaining damage. Internals of the trap
shall be completely servicable without disturbing the piping.
Trap tested in accordance to ANSI / FCI 85-1. Capacity data
obtained in accordance to PTC 39.1.
F
E D
Valv P
{
e Me
Asse chanism B
mbly
Spare Parts
Gasket Kit (3 of each) B, E (F)
Air Vent Kit H, J, L, M, N
Valve Mechanism Kit (less float) D, E, F
Float P
TI-2-322-US 4.12
2:177
Cast Steel Float & Thermostatic Steam Trap
FT450
Model FT 450 (Replaces FT 32) 2 3 9 1
The trap contains a
Steam Traps

which modulates to PMO 465 psig (see below)
discharge conden-
Sizes 3/4" to 2"
sate continuously at
steam temperature, Connections NPT
while non-condensible Carbon Steel Body
gases are released Construction Stainless Steel Internals
Thermostatic
by a separate internal 11
Float &
balanced pressure Options ANSI 150, 300 or 600 RF flanged 7

4
thermostatic air vent. SW Connections to ANSI B16.11
13
Bimetal Air Vent on 4.5, 10, 14, and 21
Drain plug tapped 1/2" NPT
models for superheat operation. 3/4" & 1"
65 12 8
No. Part Material 2 9 3 1
1 Body Cast Steel ASTM A216 WCB 1-1/2" & 2"
2 Cover Bolts Alloy Steel ASTM A 193 B7
Cover Nuts 3/4" & 1" 7/16 - 14 UNC-2A ASTM A 194 2H
1-1/2" & 2" 5/8-11UNC-2A
3 Cover Gasket Exfoliated Graphite
5 Valve Seat (3/4" & 1") Stainless Steel
7
Main Valve Assembly Stainless Steel 6
w/ erosion deflector (1-1/2" & 2") 13
6 Valve Seat Gasket Stainless Steel 4
(3/4" & 1")
Main Valve Assy Stainless Steel Reinforced Exfoliated Graphite
Gasket 1-1/2" & 2"
5 8
7 Pivot Frame Assy Stainless Steel
Set Screws ( 3/4" & 1") 10-24 Fillister Head
Capacities: See TIS 2.308
Main Valve Assembly Stainless Steel Limiting Operating Conditions*
Cap Screws (1-1/2") 1/4-20
Studs & Nuts (2") 5/16-18 Max. Operating Pressure FT450-4.5: 65 psig (4.5 barg)
8 Ball Float & Lever Stainless Steel (PMO) FT450-10: 145 psig (10 barg)
9 Air Vent Assembly Standard Stainless Steel FT450-14: 200 psig (14 barg)
9A Optional Bimetal Corrosion resistant Bimetal FT450-21: 300 psig (21 barg)
and Stainless Steel FT450-32: 465 psig (32 barg)
10 Air Vent Seat Gasket Stainless Steel Max. Operating Temperature Bimetal optional air vent
11 Support Frame Stainless Steel 650°F (343°C) at 450 psig 750°F (400°C) at opening
12 Pivot Frame Stainless Steel (31 barg) pressures below 505 psig
13 Erosion Deflector Stainless Steel
Pressure Shell Design Conditions For NPT, SW, ANSI300,
ANSI600*
Thermostatic Air Vent
Pressure (psig)
0 145 290 435 464 580 725 PMA 535 psig/650°F 37 barg/342°C
Operating Range
400 752 Max. allowable pressure 505 psig/750˚F 35 barg/400˚C

Temperature °C
Temperature °F
300 572
TMA 750˚F/0-505 psig 400˚C/0-34 barg
200 392 Max. allowable temperature
* The limiting operating and design conditions for ANSI 150 flanged units
100 Steam saturation curve 212
will be limited by the Flange Rating.
0 32
0 10 20 30 32 40 50
Pressure bar g Typical Applications
The product must not be used in this region. All process equipment, particularly when controlled by modulat-
The product must not be used in this region ing temperature control valves; unit heaters, air heating coils, heat
as damage to internals may occur. exchangers and steam main drip stations.
2:178
FT450
D Sample Specification
G
B Steam traps shall be of the mechanical ball float

B
type having steel bodies, horizontal line connec-
tions, and stainless steel valve heads, seats and
ball floats. Incorporated into the trap body shall
D
be a stainless steel balanced pressure thermo-
C static air vent capable of withstanding 45˚F(25˚C)
A of superheat and resisting waterhammer without
A1 F E H sustaining damage. The FT450-32 shall have a
Steam Traps
withdrawal
bimetal air vent. Internals of the trap shall be com-
Dimensions pletely servicable without disturbing the piping.
Size-DN A A1 B C D E F G H NPT/SW Flg

3/4" 6.1 10.1 3.0 3.1 6.4 4.7 7.4 4.0 — 18.0 lb 23.8 lb
20 155 255 76 79 163 120 189 102 8.2 kg 10.8 kg
Thermostatic
Float &
1" 6.5 10.4 5.0 3.8 8.2 6.3 9.2 5.8 — 28.0 lb 33 lb
25 165 264 127 97 208 160 234 147 12.7 kg 15 kg
1-1/2" 9.8 14.0 5.6 3.6 9.8 7.7 11.1 6.4 4.7 55.1 lb 64.0 lb
40 250 356 142 92 250 195 282 163 119 25.0 kg 29.0 kg Installation
2" 11.8 16.0* 6.0 4.0 10.0 7.7 11.6 6.5 6.0 68.0 lb 82.0 lb A pipeline strainer should be installed ahead of
50 300 406* 152 102 255 195 295 165 152 31.0 kg 37.3 kg any steam trap. Full port isolating valves should
*ANSI 600 16.5" 419 mm be placed to permit servicing. The trap should be
installed below the drainage point of the equip-
ment with a collecting leg before the trap, in a
Maintenance
This product can be maintained without disturbing the piping connections. Complete position so that the float arm is in a horizontal
isolation from both supply and return line is required before any servicing is performed. plane and the float rises and falls vertically, with
The trap should be disassembled periodically for inspection and cleaning of the valve head the flow direction as indicated on the body. Refer
and seat, operating mechanism and air vent. to IMI 2.300 for complete instructions.
Worn or damaged parts should be replaced using a complete valve mechanism assembly
and/or air vent assembly.
Complete installation and maintenance instructions are given in IMI 2.300, which accom-
panies the product.
Air Bim
Ven eta
l
K tA
sse spe Air Ve
mb cia n
N
J ly l op t Ass
tion emb
Spare Parts
M K al ly
H
L H Valve Mechanism Kit
U w/ Float ( 3/4" & 1") A,B,C,D,E,F,G
Valve Mech. Kit (1-1/2"& 2") A,B,D,P
P - 2" Inlet Baffle Air Vent Kit

P
1-1/2" (PMO up to 21 bar) H,J,L,M,N
Inlet Baffle
Air Vent Kit
(PMO 32 bar) H,K
Gasket Kit
T
B G AE F D C (3 of each) B,K,T
3/4" & 1" Main Valve Assembly Ball Float (1-1/2"& 2") C
B A D C
The erosion deflector is pressed into the body during
1-1/2" & 2" manufacture and not available as a spare.
Main Valve
Assembly
TI-2-304-US 03.14
2:179
Float & Thermostatic Steam Trap Capacities
FT46, FT450
Steam Traps

Differential Pressure bar (x 100 = kPa)
0.1 0.2 0.3 0.4 0.6 0.8 1 2 3 4 5 6 7 8 10 20 30

40000
80000
30000
Thermostatic
60000 .5
Condensate kg/h
O4
Float &
FT46 Capacities 2"

PM 20000
4.5, 10, 14, 21 only 40000
0
O1
PM
2" 2
FT450 Capacities 1-3 10000
1 4-2
1-1/2" & 2" 20000 MO
m* 2 "P 8000
4.5, 10, 32 bar only "/ 5m O 4.5
1. 122 " PM 6000
11 /2 32
1 0 4- 21-
MO O1
FT450 10000
11 /2
"P "P
M 4000
11 /2
3/4" & 1" 8000
5m
m*
3000
All Capacities 20.
6000 7"/
.80 m*
m
7.5 2000
9 "/1 4.5
4000 .68 * O 1 0
mm PM MO 1
6.7 1" 1"
P O2
3000 7 "/1 4 PM
.65 m* O1 1"
15m PM 1000
1"/ 1" 2
2000 .59 m* M O3
5m "P 800
13. 1
1"/
.53 600
m 500
"/ 7m
1000 .276 10
.5 P MO 4
400
800 mm O4 /4" O1
5.2
3
5"/ PM PM
3 /4" 3 /4" 300
.20
600 mm 1
4.7 2
5"/ MO
.18 3 /4"
P
200
400 m m
7"/4
300 .15 32
MO
mm /4"
P
"/ 3.2 3
100
200 .126 m
m 80
6" /2.7
.10 60
50
100 m 40
2m
80 9"/
.07
Condensate lb/h
30
60 mm
1.6
3"/
.06 20
40
30
10
2 3 4 5 6 8 10 20 30 40 50 60 80 100 145 200 400

* Each orifice of a double-seated mechanism
2:180
Float & Thermostatic Steam Trap Capacities
FT46, FT450
Model Size Orifice Differential Pressure, psi
Inches/mm 1/4 1/2 1 2 5
FT14-4.5 1/2", 3/4" .157/4 115 155 205 265 390
FT14-10 1/2", 3/4" .110/2.8 56 76 100 137 200
FT14-14 1/2", 3/4" .079/2 40 53 71 95 138
Steam Traps
FT14-4.5 1" .276/7 374 529 748 1058 1566
FT14-10 1" .205/5.2 163 230 325 459 695
FT14-14 1" .157/4 109 154 218 309 441
FT14-4.5 1-1/2" .689/17.5* 975 1378 1949 2756 4388
Thermostatic
Float &
FT14-10 1-1/2" .591/15* 608 860 1216 1720 2700
FT14-14 1-1/2" .531/13.5* 394 557 788 1114 1764
FT14-4.5 2" 1.122/28.5* 3196 4520 6392 9040 14332
FT14-10 2" .807/20.5* 1637 2315 3274 4630 7166
FT14-14 2" .657/16.7* 780 1102 1559 2205 3418
FT450-4.5 3/4" .157/4 110 155 219 310 440
FT450-10 3/4" .126/3.2 65 91 129 183 275
FT450-14 3/4" .106/2.7 47 66 93 132 203
FT20-21 1/2" .079/2.0 25 35 50 70 110

FT450-21 3/4"
FT450-32 3/4" .063/1.6 16 22 31 44 66
FT450-4.5 1" .276/7 389 550 778 1100 1655
FT450-10 1" .205/5.2 202 285 403 570 870
FT450-14 1" .185/4.7 150 212 300 425 640
FT450-21 1" .157/4 110 155 219 310 440
FT450-32 1" .126/3.2 65 91 129 183 275
FT450-4.5 1-1/2" .689/17.5* 1209 1710 2418 3420 5733
FT450-10 1-1/2" .591/15* 624 882 1247 1764 2734
FT450-14/21/32 1-1/2" .531/13.5* 407 575 813 1150 1764
FT450-4.5 2" 1.122/28.5* 4289 6065 8577 12130 18522
FT450-10 2" .807/20.5* 1559 2205 3118 4410 6950
FT450-14/21/32 2" .657/16.7* 780 1103 1559 2705 3528

*each orifice of double seated trap
NOTE: for FT32 and FT46, use capacities for FT450.
TI-2-308-US 10.03
2:181
Cast Steel Float & Thermostatic
Steam Trap 3'' and 4'' FT450
The trap contains a float
valve mechanism which Model FT450
modulates to discharge • Reboilers, heat exchangers and other large process
Steam Traps
condensate continuously at PMO 450 psig equipment

steam temperature, while • Large absorption chillers
Sizes 3" 4"
non-condensible gases • In combination with the Spirax Sarco 4" Pressure
are released by a separate Connections NPT, SW, Flanged Flanged Powered Pump™
internal thermostatic air
vent. Stainless Steel Internals 8
7
Standards
Thermostatic
This product fully complies with the requirements of the European Pressure
11
Float &
Equipment Directive 97/23/EC, and carries the CE mark when so required.

2
Certification
This product is available with certification to EN 10204 3.1. Designed in accordance 12
with ASME VIII Dir 1. Note: All certification/inspection requirements must be stated 4
at the time of order placement. 5
3
No. Part Material

1 Body Cast Carbon Steel ASTM A216 WCB 1
2 Cover Cast Carbon Steel ASTM A216 WCB
3 Cover Gasket Graphite with SS insert
4 Cover Bolts Alloy Steel ASTM A193 GR B7
5 Lockwashers Steel
6 Main Valve Assembly Stainless Steel
Valve Mech. Gasket Graphite 9
Valve Mech. Screws Stainless Steel
10
7 Float Stainless Steel ASTM A240 Type 304
8 Cover Plug (3/4" NPT) Steel
Drain Plug (3/4" NPT) Steel 3" NPT/SW
9 Companion Flange Forged Steel
10 Flange Bolts Alloy Steel ASTM A193 GR B7 Limiting Operating Conditions
Air Vent Head Stailess Steel Max. Operating Pressure 450 psig (31 barg)
Air Vent Seal Stainless Steel
1
1A Air Vent Stainless Steel & Bimetal RAU Type RR Max. Operating Temperature Optional Bimetal
12 Air Vent Pipe Stainless Steel
Capacities Differential Pressure bar
650˚F (343°C) at 450 psig 750˚F (400˚C) at operating
.1 .15 .2 .3 .4 .5 .7 1 1.5 2 3 4 5 7 10 15 20 32
(31 barg) pressures below
1,000,000 400,000
375 psig (26 barg)
Condensate kg/hr
800,000
700,000 300,000 Pressure (psig)
600,000
*
0 145 290 435 464 580 725
500,000
Thermostatic air vent
200,000 400 752

Temperature °C
Temperature °F
Operating Range
400,000 572
150,000 300
392
*
300,000 200
ld
Co 100,000 100 Steam saturation curve 212
200,000
0 32
70,000
0 10 20 30 32 40 50
Hot
150,000
Pressure bar g
50,000
100,000 The product must not be used in this region.
40,000
80,000 The product must not be used in this region
Condensate lb/hr
70,000 30,000
60,000
50,000
20,000 Pressure Shell Design Conditions
40,000 PMA 450 psig/up to 650˚F 31 barg/up to 343˚C
15,000
30,000 Max. allowable pressure 425 psig/700˚F 29 barg/371˚C
1 1.5 2 3 4 5 7 10 15 20 30 40 50 70 100 150 200 300 400 375 psig/750˚F 26barg/400˚C
* In this region the trap capacity may exceed the flow TMA
capacity of the connection piping. Max. allowable temperature 750˚F/0-375 psig 400˚C/0-26 barg
2:182
3'' and 4'' FT450
Dimensions (nominal) 3/4" NPT
32.0
813
withdrawal
16.0
406
8.0
203
23.7
602
Steam Traps
6.75
171
Thermostatic
Float &
3/4" NPT
7.56 12.0 11.5
192 305 292
.625Ø
Mounting Holes 17.5
3" NPT, SW 444
27.75 705
Weight 485 lb (220 kg)
3" ANSI 150 or 300 RF,
4" ANSI 150 or 300 RF
39.0 990
Spare Parts
St Opt
Air Bim ional
Ven andard
t As Air etal
Sample Specification K
N sem
bly Ass Vent
J emb
Steam traps shall be of the mechanical ball float type having cast steel bodies M ly
H K
with stainless steel internal parts. The piping connections shall be horizontal in- L H
line, and the body shall incorporate mounting legs with drilled pads. The traps
shall have an integral thermostatic air vent. The trap body shall be horizontally
split and all internal parts shall be completely serviceable without disturbing the
inlet and outlet piping.
Installation
The trap should be located below and close to the equipment drain point. A pipe-
line strainer should be installed ahead of the trap, and full port isolating valves
should be placed to permit servicing. The mounting legs should be bolted to a
firm horizontal support. Access above the trap must be provided for servicing.
Complete installation instructions are given in IMI 2.3041. P
Maintenance
D
Complete isolation from both supply and return line is required before any servic-
ing is performed. F
E
The trap should be disassembled periodically for inspection and cleaning of the
B
valve mechanism and air vent.
Complete installation and maintenance instructions are given in IMI 2.3041, which
Valve Mechanism Kit D, E, F

Gasket Kit (pkt of 3 each) B, K
Air Vent Kit Standard N, J, M, H, L, K
Air Vent Kit Optional K, H
Float Kit P
TI-2-3041-US 2.14
2:183
FTC80FB Cast Steel
1½" and 2" Ball Float Steam Trap
Steam Traps
2" FTC80FBSW (R-L) shown

Thermostatic
Float &
Description
As standard, the FTC80FB ball float steam trap is supplied with a right to left (R-L) flow configuration having horizontal
connections and has provision for adding an air venting option; Please note that the unit is supplied with a ¾" socket weld
connection in the cover with a plug screwed into the fitting. It has been designed for floor mounting and is suitable for most
high-pressure process and drainage applications. Its simple robust ball float mechanism ensures excellent resistance
to waterhammer. All internals are easily accessible for in-line maintenance and a drain port allows full body drainage.
It has a large maintainable strainer screen that extends service intervals and is located in an accessible flanged chamber.
Factory fitted internal fixed bleed for continuous discharge of air and other incondensable gasses
Note: As standard the unit is supplied with a ¾" socket weld connection in the cover with a " BSP screwed plug fitted.
Standard
This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC.
Certification
This product is available with certification to EN 10204 3.1 for the body, cover, fasteners, and screen flange.
Note: All certification / inspection requirements must be stated at the time of order placement.
Sizes and pipe connections

1½" and 2" ASME (ANSI) B 16.11 Class 6000 socket weld.
1½" and 2" ASME (ANSI) B 16.5 Class 600 flanges.
Note: Other connections are available upon request but may limit the operating range – Please consult Spirax Sarco for further
information.
Drain plug connection is " screwed NPT as standard.
2:184
FTC80FB Cast Steel
1½'' and 2'' Ball Float Steam Trap
2" FTC80 SW (R-L) shown
12
32 29
4, 5
Steam Traps
2
Thermostatic
Float &
8
1 19 18 15, 26 6 13 14 3 27 9 10, 11
Materials
No. Part Material
1 Body Cast steel ASTM A216 WCB
2 Cover Cast steel ASTM A216 WCB
3 Cover gasket Tanged graphite
4 Cover stud Steel ASTM A193 B16
5 Cover nuts Steel ASTM A194 Gr. 4
6 Valve head and retainer Stainless steel
7 Strainer flange Steel ASTM A182 F11 CL2
8 Strainer screen Stainless steel
9 Strainer gasket Tanged graphite
10 Strainer studs Steel ASTM A193 B16
11 Strainer nuts Steel ASTM A194 Gr. 4
12 Plug Steel ASTM A182 F11 CL2
13 Mechanism assembly Stainless steel
14 Float Stainless steel
15 Valve seat Titanium
18a
Assembly bolts Stainless steel A4-80
18b
19 Assembly gasket Reinforced exfoliated graphite
26 Gasket Stainless steel
27 Drain plug 3/8" NPT Steel ASTM A182 F11 CL2
29 Name-plate Stainless steel
*30 Flange pipe Steel ASTM A335 P11
*31 Flange Steel ASTM A182 F11 CL2

32 Fixed bleed assembly is made up of Bleed orifice, Pipe support, Washer, Lock-nut, Nut, Ferrule, Bleed pipe, Stud, and Twin ferrule
(stainless steel)
Note: Items 30 and 31 the flange and flange pipe are not shown. (Flanged Traps)
TI-P179-02-US 12.10
2:185
FTC80FB Cast Steel
Pressure / temperature limits Steam Condensate Flow lb/hr
797 Pressure (psig) FTC80-45 FTC80-62 FTC80-80
Temperature °F
50 4330 2761 1925

572
100 5889 3782 2614
392
Steam 200 8010 5180 3548
212 saturation
curve 300 9589 6227 4243
145 290 435 580 725 870 1015 1160 1305 1450 400 10895 7096 4817
500 12029 7853 5315
Steam Traps
Pressure psig
600 13043 8530 5761
The product must not be used in this region. 650 13515 8844 6165
700 9149 6166
Body design conditions ASME (ANSI) 600
800 9721 6540
PMA Maximum allowable pressure 1450 psig @ 125°F
TMA Maximum allowable temperature 797°F @ 126psig 900 10255 6889
Thermostatic
Minimum allowable temperature -20°F 1000 7216

Float &
PMO Maximum operating pressure 1100 7526

1160 psig
for saturated steam service 1160 7705
TMO Maximum operating temperature 797°F @ 126psig
Minimum operating temperature 32°F
FTC80-45 652 psig

∆PMX Maximum differential FTC80-62 899 psig
pressure
FTC80-80 1160 psig
Dimensions / weights (approximate) in inches and (mm)

A B Withdrawal distance Weight
Size Socket Flanged Plug C D E F Socket Flanged
weld ASME 600 Cover Screen weld ASME 600
DN40 (1½") 21.8 (555) 29.7 (755) 15.4 (390) 12.8 (324) 4.4 (110.5) 2.2 (55) 10.2 (260) 247 (112) 260 (118)
DN50 (2") 21.8 (555) 30.9 (785) 15.4 (390) 12.8 (324) 4.4 (110.5) 2.2 (55) 10.2 (260) 247 (112) 260 (118)
E C
A (SW)
F
A (ASME100)
Safety information, installation and maintenance

For full details see the Installation and Maintenance Instructions (IM-P179-06) supplied with the product.
Installation note:
The FTC80FB must be installed with the direction of flow as indicated on the body, and with the float arm in a horizontal plain so that it rises
and falls vertically. Integral legs assist stable floor mounting. Please note that appropriate high temperature jointing compound must be used
on the drain plug and air vent plug threads.
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
Example: 1 off Spirax Sarco 1½" FTC80FB-45 (R-L) ball float steam trap with ASME Class 6000 weld connections complete with 3.1
certification for the FTC80FB. TI-P179-02-US 12.10
2:186
FTC80FB Cast Steel
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not
supplied as spares. 16
Available spares
Mechanism and fixed bleed maintenance kit including float 3, 13, 18a, 18b, 19, 32
Seat and ball head 3, 15, 16, 17, 19, 26
Cover gasket (3 off) 3 15
Strainer screen 8, 9
Strainer gasket (3 off) 9
Steam Traps
How to order spares
Always order spares by using the description given in the column headed ‘Available
spares’ and state the size and type of trap, including pressure range.
26
Example: 1 off Seat and ball head set for a Spirax Sarco 1½" FTC80FB-45 ball float
steam trap.
Thermostatic
17
Float &
18b
32
(Fixed bleed
assembly)
18a 19 13
3
8 9
TI-P179-02-US 12.10
2:187
Stainless Steel Float & Thermostatic Steam Traps
FTS150, FTS300
The trap contains a Typical Applications

Steam Traps
float valve mechanism Model Í FTS150V FTS300V FTS150H FTS300H

which modulates to All process equipment,
PMO 150 psig 300 psig 150 psig 300 psig particularly when controlled
discharge condensate
continuously at steam by modulating temperature
temperature, while Sizes 1/2" Vertical 1/2" Horizontal control valves, unit heat-
non-condensible gases ers, air heating coils, heat
are released by a sepa- Connections NPT
Thermostatic
exchangers and steam main

rate internal balanced drip stations.
Float &
Stainless Steel Cover, Body & Internals

pressure thermostatic Construction

air vent.

Options
1 8 9 12 3 2 4
Socket Weld to ANSI B16.11

7
Max. Operating Pressure (PMO) FTS150: 150 psig (10 barg) 11
FTS300: 300 psig (21 barg) 10
6
5
Max. Operating Temperature 572˚F (300˚C) of superheat at
all operating pressures

PMA 450psig/up to 750˚F 31 barg/up to 400˚C
TMA 750˚F/0-450 psig 400˚C/0-31 barg

No. Part Material
A 1 Body Stainless Steel AISI 304
2 Cover Screws Stainless Steel AISI 304
4 Cover Stainless Steel AISI 304
B
C 6 Valve Seat Gasket Stainless Steel
7 Float Screw & Washer Stainless Steel
Dimensions 8 Ball Float & Lever Stainless Steel
(nominal) in inches and millimeters 9 Air Vent Assembly Stainless Steel
Size 10 Valve Seat Bracket Stainless Steel
A B C Weight
1/2" 5.3 5.4 6.1 6 lb 11 Pivot Pin Stainless Steel
135 139 156 2.7 kg 12 Body Retaining Ring Stainless Steel AISI 304
2:188
Stainless Steel Float & Thermostatic Steam Traps
FTS150, FTS300
Capacities lb/hr hot condensate
Inlet Pressure
psig 10 15 20 25 30 40 50 75 100 125 150 175 200 250 300 ORIFICE
bar .7 1.0 1.4 1.7 2.1 2.8 3.5 5.2 6.9 8.6 10.3 12.1 13.8 17.2 20.7 SIZE
FTS150 300 350 385 420 450 500 540 625 700 760 800 – – – – .100"/2.54 mm
FTS300 145 170 190 200 220 240 260 310 330 370 400 420 440 470 510 .070"/1.78 mm
For kg/h multiply by .454
Steam Traps
Steam traps shall be of the mechanical ball float type having stainless steel bodies This product can be maintained without disturbing
and forged steel covers, NPT connections, and all stainless steel valve heads and the piping connections. Complete isolation from
seats. Incorporated into the trap body shall be a stainless steel balanced pressure both supply and return line is required before any
thermostatic air vent capable of withstanding 572˚F temperature and resisting servicing is performed.
waterhammer without sustaining damage. Internals of the trap shall be completely The trap should be disassembled periodically for
Thermostatic
servicable without disturbing the piping. inspection and cleaning of the valve head and seat,
operating mechanism and air vent.
Float &
Worn or damaged parts should be replaced using a
Installation complete valve mechanism assembly and/or air vent
A pipeline strainer should be installed ahead of any steam trap. Full port isolating assembly.
valves should be placed to permit servicing. The trap should be installed below the Complete installation and maintenance instruc-
drainage point of the equipment with a collecting leg before the trap, in a position tions are given in IMI 2.300, which accompanies
so that the float arm is in a horizontal plane and the float rises and falls vertically, the product.
with the flow direction as indicated on the cover. Refer to IMI 2.300 for complete
instructions.
Spare Parts
Air Vent Assembly
V N J M H L
C
D
Valv E
eM F
ech
anis
mA G
sse
mbly
P
B
Air Vent Kit H, J, L, M, N, V

Valve Mechanism Kit C, D, E, F,G
Float Kit P
TI-2-312-US 2.14
2:189
Stainless Steel Float & Thermostatic Steam Trap
FT 46
Steam Traps
The FT 46 is
Model FT 46 - 4.5 FT 46 - 10 FT 46 - 14 FT 46 - 21
a stainless
steel float trap PMO 65 psig 145 psig 200 psig 300 psig
designed for
applications Sizes 1", 1-1/2", 2"
requiring continu- Connections ANSI 150, 300

Thermostatic
ous drainage of
high condensate Construction
Float &
AISI 316 Stainless Steel Body, Stainless Steel Internals

loads in filtered FT 46
steam applica-
1"
tions. Options 3/8" NPT Drain Cock Tapping

2 1 3 9 8 4
No. Part Material
1 Body Stainless Steel AISI 316
2 Cover Bolts Stainless Steel Class A2 Gr80
1" M10 x 60 mm FT 46
1-1/2", 2" M16 x 85 mm 1-1/2" and 2"
3 Cover Gasket Stainless Steel 7 6 5
4 Cover Stainless Steel AISI 316 Capacities
5 Valve Seat 1" Stainless Steel Refer to TIS 2.308
Main Valve Assembly Stainless Steel
w/ Erosion Deflector
1-1/2", 2"
6 Valve Seat Gasket 1" Stainless Steel
Gasket 1-1/2", 2"
Removal of filtered steam condensate from heating jackets, heat
7 Pivot Frame Assmebly Stainless Steel exchangers, large process vessels, steam filters, separators, and
Set Screws 1" M5 x 20 mm humidifiers.
Bolts 1-1/2" M6 x 20 mm
Studs & Nuts 2" M8 x 20 mm
8 Ball Float & Lever Stainless Steel
9 Air Vent Stainless Steel
11 Support Frame Stainless Steel
12 Pivot Frame Stainless Steel
Limiting Operating Conditions Pressure Shell Design Conditions

Max. Operating Pressure (PMO) FT46-4.5: 65 psig (4.5 barg) PMA 580 psig/0-248˚F 40 barg/0-120˚C
FT46-10: 145 psig (10 barg) Max. allowable pressure
472 psig/464˚F 32 barg/240˚C
FT46-14: 200 psig (14 barg) 304 psig/752˚F 21 barg/400˚C
FT46-21: 300 psig (21 barg)
TMA 752˚F/0-304 psig 400˚C/0-21 barg
Max. Operating Temperature 45˚F (25˚C) of Superheat at all Max. allowable temperature
operating pressures
2:190
Stainless Steel Float & Thermostatic Steam Trap
FT 46
Dimensions
Size/DN A B C D E Weight
1" 6.2 4.5 3.4 10.8 6.7 33 lb
25 160 115 85 276 170 15 kg
1-1/2" 9.0 4.8 4.5 12.7 7.9 72.8 lb
40 230 130 115 326 200 33 kg
2" 9.0 5.5 4.8 12.9 7.9 94.8 lb
50 230 141 123 332 200 43 kg
Steam Traps
A
Thermostatic
Float &
B B
C C
E
D NOTE: Flanges drilled and tapped
Installation Sample Specification

The trap msut be fitted with the direction of flow as indi- Float & Thermostatic traps for pharmaceutical sterile areas on plant or
cated on the body, and with the float arm in a horizontal clean steam service shall have 316L stainless steel bodies and covers,
plane so that it rises and falls vertically. Full-flow isolating and all internals, including float, main valve, head/seat, thermostatic
valves should be installed upstream and downstream of air vent and air vent head/seat, shall be stainless steel. Connections
the trap. shall be in-line horizontal. ANSI flanged Spirax Sarco Model FT 46.
Maintenance
This product can be main-
Spare Parts
tained without disturbing Air
the piping connections. Ven
U t As
sem
Complete isolation from K
bly
N
both supply and return line J M H
L
is required before any ser-
vicing is performed.
The trap should be disas-
sembled periodically for
inspection and cleaning of
B
the valve head and seat, AG
E F
Ma D
operating mechanism and T within valv C
f
( /2" 3 oat assy
l e
air vent. 1
, /4" B
Worn or damaged parts , 1" Ma A
)
(1 1/2in valv D
should be replaced using Main Valve Assembly ", 2 e as
") sy
C
a complete main valve

w/ Float A,B,C,D,E,F,G
assembly and/or air vent
assembly. Main Valve Assembly w/
Complete installation and Erosion Deflector (1-1/2", 2") A,B,D
maintenance instruc- Ball Float (1") C

tions are given in the IMI Air Vent Assembly K, H, J, L, M, N
sheet, which accompa- Three complete sets
nies the product.
of Gaskets (Pkt of 3 sets) B,K,P,R,T
Set of Cover Bolts & Nuts U
TI-2-318-US 1.14
2:191
FTS14
Austenitic Stainless Steel Float & Thermostatic Steam Trap
Description FTS14-C (R-L) 9
Steam Traps
The FTS14 is an austenitic stainless steel float and thermostatic (Horizontal) Flow In
steam trap with an integral automatic air vent.
It provides efficient condensate drainage and prompt air removal to
ensure process equipment operates to its maximum potential. 11 optional extra
As standard the FTS14 has horizontal connections with flow from right (special order)
to left (R-L). However its unique design allows the cover to be simply 10 and 13
rotated to provide horizontal left to right (L-R) and vertical up or verti- optional extra
Thermostatic
cal down configurations. (special order)

Float &

1/2", 3/4" and 1" NPT (ANSI B 1.20.1) 8 14 7 15
Socket weld ends to ANSI B 16.11, FTS14X
DN15, 20 and 25 Flanged ends to ANSI B 16.5 Class 150 and 300 Flow In
(Vertical down)
(Special Order) 4
1/2", 3/4" and 1" Hygienic/sanitary clamp ends (Special Order)
Note: For alternative connections please consult Spirax Sarco.
2
Optional extras 6
Internal strainer (FTS14X). A manually adjustable needle valve can be
1
added for use as a steam lock release mechanism (FTS14-C). 18
Note: All options are available at extra cost and are Special Order. optional extra
(special order)
Limiting conditions (ISO 6552) 12
5
Body design conditions PN25 3
PMA - Maximum allowable pressure 362 psig 25 barg
TMA - Maximum allowable temperature 572°F 300°C
TMO - Maximum operating temperature 437°F 225°C
Materials
Minimum operating temperature -4°F -20°C No. Part Material
Note: For lower operating temperatures consult Spirax Sarco. 1 Body Austenitic stainless EN 10213-4 (1.4408)
Designed for a maximum cold hydraulic test pressure of 544 psig 37.5 barg steel (316) ASTM A351 CF8M
2 Cover bolts Stainless steel BS EN 3506 A2-70
Operating range Pressure barg 3 Cover gasket Reinforced exfoliated graphite
A 5 10 13.5* 15 19* 25
572 300 4 Cover Austenitic EN 10213-4 (1.4408)
TemperatureC
TemperatureF
472 250 stainless steel (316) ASTM A351 CF8M

392 urve 200 5 Main valve seat Stainless steel BS 970 431 S29
sat uration c
302 Steam 150 6 Main valve/air vent Stainless steel
212 100
seat gasket Stainless steel
122 50
32
7 Main valve Stainless steel
0
73 145 195* 218 275 362 assembly screws
Pressure psig
8 Ball float and lever Stainless steel BS 1449 304 S16
The product should not be used in this region as 9 Air vent assembly Stainless steel
damage to the internals may occur.
10 SLR assembly Stainless steel
*PMO Maximum operating pressure for steam service,
A - B Flanged ANSI 300, screwed and socket weld.
11 SLR gasket Stainless steel
A - C Flanged ANSI 150. 12 Pivot frame Stainless steel
Note: For hygienic/sanitary clamp ends the maximum pressure and/or tempera- 13 SLR seal Graphite
ture may be restricted by the gasket or clamp used.
14 Pivot Stainless steel
∆PMX - Max. Differential Pressure
15 ‘O’ ring Grey Viton complies with FDA CFR
FTS14 - 4.5 FTS14-10 FTS14-14 Title 21, Para 177, Section 2600
65 psig 150 psig 200 psig *16 Valve spring (1" only) Stainless steel
4.5 bar 10 bar 14 bar *17 Sensor blanking plug Stainless steel (optional extra)
18 Strainer screen Stainless steel (optional extra)
Certification *Note: Items 16 and 17 cannot be shown.
This product is available with certification to EN 10204 3.1.B
Note: All certification/inspection requirements must be stated at the time of order placement.
2:192
FTS14 Austenitic Stainless Steel Float & Thermostatic Steam Trap
Dimensions/Weights approximate in inches and (millimeters)
A A E F WEIGHT
WITHDRAW SCREWED
SIZE SCREWED/SW CLAMPENDS B C D DISTANCE FTS14-C /SW
1/2" 5.3" (135) 7.1" (180) 3.8" (97) 1.9" (48) 6.4" (162) 5.3" (135) .9" (22) 8.3" LBS
3/4" 5.3" (135) 7.1" (180) 3.8" (97) 1.9" (48) 6.4" (162) 5.3" (135) .9" (22) 8.3" LBS
1" 5.5" (139) 7.9" (200) 4.4" (113) 2.0" (51) 7.0" (179) 5.7" (179) .9" (22) 9.4 LBS
A1 A1 WEIGHT
ANSI 150 ANSI 300 FLANGED
DN15 (1/2") 5.8" (147) 7.9" (200) 3.8" (97) 3.0" (97) 6.4" (162) 5.3" (135) .9" (22) 11 LBS
DN20 (3/4") 5.8" (147) 7.9" (200) 4.0" (102) 3.0" (77) 6.4" (162) 5.3" (135) .9" (22) 11 LBS
DN25 (1") 6.3" (160) 8.3" (210) 4.4" (113) 2.4" (62) 7.0" (179) 5.7" (145) .9" (22) 13.8 LBS
Steam Traps

Screwed, socket welded and clamp ends (all sizes) Flanged DN25 Flanged DN15, 20 and FTS14-C
F
A D A1 D D
Thermostatic
B B
Float &
C E C E C E
Capacities Safety information, installation and maintenance

Note. Capacities shown are based on discharge at saturation tem- For full details see the Installation and Maintenance Instructions
perature. When discharging sub-cooled condensate the air vent (IM-P145-02) supplied with the product.
provides extra capacity. Under start-up conditions the thermostatic
air vent will be open, and will provide additional condensate capac- Spare parts
ity to the main valve assembly. On 4.5 bar units this will provide a The spare parts available are shown in heavy outline. Parts drawn
minimum of 50% increased capacity above the hot condensate fig- in broken line are not supplied as spares.
ures shown. On 10 and 14 bar units this will be a minimum increase
of 100% on the published capacity. Available spares
Main Valve ASSY with Float 5, 6, 7, 8, 12, 14, 16
Air Vent ASSY 9
Differential pressure bar (x 100 = kPa)
Steam Lock Release Unit 10+13, 11
0.1 0.2 0.3 0.5 1 2 3 4 5 10 14
3307 1500 Gasket set (packet of 3) 13, 15
4.5
2205 1000
10 How to order spares
1" Always order spares by using the description given in the column headed
1102 4.5 14 500
882 10 400 ‘Available spares’ and state the size, type of trap and pressure range i.e.
14
Condensate kg/h
662 300 4.5, 10 or 14 bar.

3/4"
1/2" Example: 1 - Maintenance kit for a Spirax Sarco 1/2"
lb/hr Flow
440 200
FTS14-4.5 steam trap.
220 100
110
Air vent assembly
50
88 40 15 9
66 30
44 20 10+13 11
1.5 3 14.5 29 44 58 73 145 203 Steam lock
Differential pressure (psig) release assembly
18 13
How to order 2 6 5 14 12 7 16* 8

Example: 1 off Spirax Sarco 1/2" FT14 - 4.5TV stainless
Main valve assembly
steel float trap fitted with screwed NPT connections. Trap *Note: Item 16 is required for the 1" size only.
is maintainable in line. Fitted with integral air vent and
strainer screen.
TI-P145-01-US 4.14
2:193
Balanced Pressure Thermostatic Steam Traps
RTA-125, RTH-125, RTV-125
The balanced pressure steam trap Model Í RTA-125 RTH-125 RTV-125
Steam Traps
contains a welded stainless steel Angle Straightway Vertical

element which is self-adjusting Typical Applications
over the entire operating pres- PMO 125 psig 125 psig 125 psig
sure range and approximately 23˚F Vapor or vacuum two-pipe
(13˚C) below saturated steam tem- heating systems, radiators,
Sizes 1/2", 3/4" & 1" 1/2" & 3/4" 1/2" & 3/4"
perature. convectors, fintube, hospital
Connections NPT — male union inlet
Traps in this series are replace- NPT — female outlet blanket warmers, sterilizers
Balanced
Pressure
ments for: and stills, laundry and kitchen

TA-125, TH-125, T-25, TB-25, Construction Brass body with stainless steel internals equipment, and small process

TS-25, T-65, T-125; 1"H, N-100 equipment.

E xtended male inlet spud (1/2", 3/4" RTA-125 only)
angle; H, S-65, N-100 straight- Option
N
ear to steam fill 11°F (6°C) All
way and vertical, TV-125.
Capacity Differential Pressure bar

1/2", 3/4", 1" RTA 2 •1 •2 •3 •5 1 2 3 5 8
6000 2500
7 5000
2000
5 9 4000
1 1500
3000
4 8
6 1000
2000 R
A TE
3 LDW 700
1500 CO
500
1000 TE
SA 400
DEN
CON
700 HOT 300
Condensate kg/h
1/2", 3/4" RTH
Condensate lb/h
2
500
200
400
7
8 300
5
9 100
1 200
4
6 150
3
50
100
1 2 3 4 5 7 10 15 20 30 50 70 100 125
Water Capacity
Orifice Size = .196" Hot Condensate
1/2", 3/4", RTV 8
9 No. Part Material
1 Body Forged Red Brass ASTM B124 Alloy C3770
TV-125 ASTM B62
2
2 Cap Forged Red Brass ASTM B124 Alloy C3770
5
1 4 Thermostat Stainless Steel BP99
4 5 Spring Stainless Steel
3
6 6 Seat Gasket Brass
7 O-Ring EPDM
9
8 Union Nipple Brass ASTM B16
8 9 Union Nut Brass ASTM B16
2:194
Balanced Pressure Thermostatic Steam Traps
RTA-125, RTH-125, RTV-125
Size Type Body Pattern A B C D E F G Weight
Spare Parts
1/2" RTA-125 Angle 2.8* 1.2 1.0 1.9 – – – 1 lb
71 30 25 48 – – – 0.5 kg
RTH-125 Straightway 3.2 – 1.2 1.9 1.4 0.7 1.1 1.4 lb
83 – 32 48 35 18 16 0.6 kg
A RTV-125 Vertical 5.1 – – 2.0 – – – 1.6 lb
130 – – 51 – – – 7 kg
Steam Traps
3/4" RTA-125 Angle 3.0* 1.20 1.0 1.9 – – – 1.3 lb
78 32 25 48 – – – 0.6 kg
B RTH-125 Straightway 3.2 – 1.20 1.9 1.4 0.8 1.1 1.8 lb
83 – 32 48 35 20 29 0.6 kg
RTV RTA, RTH
RTV-125 Vertical 5.6 – – 2.0 – – – 2 lb
141 – – 51 – – – 9 kg
C
Balanced
Pressure
1" RTA-125 Angle 3.5 2.0 1.2 1.9 – – – 2.8 lb
89 51 44 48 – – – 1.2 kg
D * with optional extended inlet spud, "A" dimension is 3.2".
D D
E
C
C
B B
G
A* A
Repair Kit (RTA, RTH) B, C, D, E, F, G 1/2", 3/4" RTA-125 1" RTA-125
D
Cap Assembly (RTA, RTH) A, B D
Repair Kit (RTV) C, D, E, F,G C
A
G
F
Max. Operating Pressure (PMO) 125 psig (8.6 barg)
Max. Operating Temperature Saturated Steam Temperature E A
Minimum Operating Pressure 25" Hg Vacuum
1/2", 3/4" RTH-125 1/2", 3/4" RTV-125
Installation
PMA 125 psig/up to 353˚F 8.6 barg/up to 179˚C A pipeline strainer should be installed ahead of any steam trap to pro-
tect the head and seat from dirt and scale. Full port isolating valves
TMA 353˚F/0-125 psig 179˚C/0-8.6 barg should be placed to permit servicing. Trap should be installed below the
Max. allowable temperature drainage point of the equipment with a collecting leg before the trap. For
best operation, the element should be in a horizontal position as shown.
For a freeze-resistant installation, inlet piping must be pitched toward
the trap for gravity flow and the trap outlet must be free of any piping.
Sample Specification RTA, RTH
Steam traps shall be balanced pressure thermostatic type, self-
Maintenance
adjusting to all pressures within their operating range. Bodies

to be of forged red brass with male union inlet connection.
tions. Complete isolation of the trap from both supply and return line is
Thermostatic element shall be of precision welded stainless steel
required before any servicing is performed.
construction, incorporating a hardened stainless steel valve head.
Valve seats shall be stainless steel, and all internals, shall be
of the valve head and seat.
replaceable without disturbing the piping connections.
Worn or damaged parts should be replaced using a complete Repair Kit.
given in IM-2-004-US, which accompanies the product.
TI-2-0102-US 4.12
2:195
T250
Steam Traps
T250
The T250 has a
Model Angle Straightway
welded stainless
steel element, which PMO 250 psig 3
is self-adjusting
over the entire
Sizes 1/2", 3/4" & 1" 1/2" & 3/4" 2 11
operating pressure
range and will dis-
charge condensate Connections NPT 4
Balanced
Pressure
at approximately
20˚F (11˚C) below 5
saturated steam Construction Cast Iron Body & Cover
temperature. Stainless Steel Internals 8
6
9 7
Max. Operating Temperature Saturated Steam Temperature

PMA 250 psig/up to 450˚F 17 barg/up to 232˚C
TMA 450˚F/0-250 psig 232˚C/0-17 barg
Max. allowable temperature Capacities Hot Condensate lb/h
Inlet Pressure
psig barg 1/2" 3/4" 1"
1 .07 620 850 1300
Construction Materials 2 .14 820 1200 1750
No. Part Material 5 .34 1200 1650 2600
1 Body Cast Iron ASTM A126 CL B
10 .70 1580 2225 3500
15 1.0 1800 2650 4200
2 Cap Cast Iron ASTM A126 CL B
20 1.4 2100 2950 4600
3 Cap Screws Steel ASTM A449
30 2.1 2450 3500 5500
4 Cap Gasket Stainless Steel Clad 40 2.8 2750 4000 6200
Non-Asbestos Fill
50 3.5 3100 4400 6850
5 Element Assembly Stainless Steel 60 4.1 3300 4700 7250
6 Bellows Stainless Steel 75 5.2 3650 5050 8000
7 Valve Head Stainless Steel 100 6.9 4200 5750 9000
8 Bellows Shield (1" only) Stainless Steel 125 8.6 4400 6150 9650
9 Valve Seat Stainless Steel 150 10.3 5000 7000 11000
10 Valve Seat Gasket Stainless Steel Clad 175 12.1 5275 7450 11750
Non-Asbestos Fill 200 13.8 5600 7800 12100
225 15.6 5900 8200 12500
11 Lockwasher Stainless Steel
250 17.2 6000 8500 13500
12 Plug (Stwy. only) Forged Steel
Orifice Size = .375" .438" .500"
Hospital, laundry and kitchen equipment, high capacity process equipment, outdoor Discharge Capacities shown were obtained from tests using hot
applications subject to freezing, applications requiring high air venting capacity on condensate approximately 20˚F below Saturated Steam temperature.
When condensate temperature is below 200˚F, discharge capacity is
initial start up. from two to three times greater than shown above.
TI-2-009-US 2.14
2:196
T250
Dimensions
C (nominal) in inches and millimeters
C Size A B C D Weight

Angle
1/2" 1.75 1.75 3.12 4.56 3.5 lb
44 44 79 116 1.6 kg
D
3/4" 1.75 1.75 3.12 4.56 3.5 lb
D 44 44 79 116 1.6 kg
Steam Traps
1" 2.12 2.25 3.9 5.37 6.0 lb
B 54 57 100 137 2.7 kg
B
Straightway
1/2" 1.75 1.75 3.12 5.37 4.3 lb
A 44 44 79 137 1.9 kg
A
Angle Straightway 3/4" 1.87 1.75 3.12 5.37 4.3 lb
48 44 79 137 1.9 kg
Balanced
Pressure
Spare Parts
Steam traps shall be balanced pressure thermostatic types, self-
adjusting to all pressures within their operating range. Bodies
to be of heavy cast iron with NPT connections. Thermostatic
elements shall be of precision welded stainless steel construc-
tion. All internals to be stainless steel and shall be replaceable
without disturbing the piping connections.
E
Installation
A
trap to protect the valve and seat from dirt and scale. Full port
isolating valves should be placed to permit servicing. The trap
should be installed below the drainage point of the equip-
ment with a collecting leg before the trap. For best operation,
the bellows should be in a horizontal position as shown. For a
freeze-resistant installation, inlet piping must be pitched toward C
the trap for gravity flow, and the trap outlet must be free of any D
piping. See installation instructions #250-D8. B
Maintenance
connections. Complete isolation from both supply and return
line is required before any servicing is performed.
The trap should be disassembled periodically for inspection and
cleaning of the valve head and seat.
Worn or damaged parts should be replaced using a complete
element set.
Element Set A, B, C, D, E
Cap Gasket B
Available spare parts are shown in heavy outline.

Angle & straightway traps accept the same spare parts.
TI-2-009-US 2.14
2:197
Balanced Pressure Thermo-Matic® Steam Trap
TM600, TM600L, TM600N
The trap contains a calibrated element Typical

Steam Traps
Model TM600 TM600L TM600N

module which is self-adjusting so that Applications
condensate is discharged within 10˚F of
PMO 600 psig
saturated steam temperature over the full
High-pressure steam
operating pressure range. The solid fill bel-
lows can withstand pressure surges and Sizes 1/2" & 3/4" main drips,
waterhammer, and a patented heat sink high-pressure pro-
protects the bellows from over-expansion Connections NPT cess equipment,
outdoor installations
Balanced
Pressure
should the steam pressure suddenly be

reduced. The integral downstream flash subject to freezing.
Construction Ductile iron body Carbon Steel body
chamber reduces discharge velocity to stainless steel internals
provide smooth discharge of high conden-
sate loads. Options BSP Connections
SW or flanged
to MIL-T-960, Type II
Limiting Operating Conditions TM600L*

Max. Operating Temperature Saturated Steam 5

1
Temperature
1A
Pressure Shell Design Conditions 3A
2
Max. allowable pressure 4
TMA 650˚F/0-600 psig 343˚C/0-41 barg

3C
Max. allowable temperature 3D
3E
No. Part Material
1 Cover TM600 Ductile Iron ASTM A395
TM600N ASTM A216 G2 WCB
1A Cover Gasket Spiral Wound AISI 304 strip * TM600 has
Stainless Steel, Graphite Filled a cone valve
2 Body TM600 Ductile Iron ASTM A395 head.
TM600N ASTM A216 G2 WCB Capacities
3A Support Plate Stainless Steel AISI 304
Differential Pressure -barg
3C Valve Head Hardened Stainless Steel
1 2 3 4 5 10 15 20 30 40
TM 600 (Cone Head) AISI 420F 5000
4000 2000
TM 600L (Ball Head) AISI 440 00
3000 6 1500
3D Valve Seat Hardened Stainless Steel AISI 420F " TM
2500 ,3 /4
1 /2" 600
L 1000
3E Valve Seat Gasket Spiral Wound AISI 304 strip 2000 /4"
TM
/2",
3
1
Stainless Steel, Graphite Filled 1500 700

Condensate - kg/hr
4 Baffle Stainless Steel AISI 302 500

Condensate - lb/hr
1000 N
600
4"
TM 400
5 Cover Screws Steel ASTM A 449, Type 1 1 /2"
,/
3
700 300
500 200
300
10 20 30 50 75 100 150 200 300 400 600
Differential Pressure - psig
TI-2-003-US 2.14
2:198
Balanced Pressure Thermo-Matic® Steam Trap
TM600, TM600L, TM600N
43/8" (111 mm) 4.2"
106 mm
6.25"
159 mm
6-1/16" Weight
(154 mm) TM600N
Steam Traps
2.8" 7.0 lb
71 mm 3.2 kg
2.0"
51 mm
TM600
1-1/16"
(27mm) TM600L
Balanced
Pressure
Weight — S.W. 41/4" (108mm)
91/4 lbs.(4.2kg) SCR. 51/4" (133mm)
Steam trap shall be Spirax Sarco type TM600 Thermo-Matic®, S pare P arts *
self-adjusting for operating pressures to 600 psig. The traps
shall incorporate a flash chamber to reduce discharge veloc-
ity. Thermostatic elements shall be factory calibrated and
shall have a heat sink to prevent over-expansion. Traps shall
be non-freezing, and shall have a choice of top or side inlet
(TM600 & TM600L) or traps shall have horizontal in-line con-
nectionss (TM600N). Body and cap shall be ductile iron
(TM600 & TM600L) or carbon steel (TM600N).
Installation
trap to protect the head and seat from dirt and scale. Full-flow 3**
isolating valves should be placed to permit servicing. The trap

should be installed below the equipment with a collecting leg
before the trap. For best operation, the bellows should be in a
horizontal position as shown. For a freeze-resistant installation,
the inlet piping must be pitched toward the trap for gravity
flow, and the trap must discharge to atmosphere or drain.
Maintenance
This product can be maintained, unless installed vertically
using the alternate inlet, without disturbing the inlet piping con-
nections. Complete isolation of the trap from both supply and
return line is required before any servicing is performed. Cover Gasket 1
and cleaning of the valve head and seat, and cleaning of the
Element Set 3
strainer screen (TM600N only). ** TM600 has a cone head

Worn or damaged parts should be replaced using a complete Available spare parts are shown in heavy outline.
Element Set. * TM600, TM600L and TM600N parts are not inter-
Complete installation and maintenance instructions are changeable. Consult factory for TM600N spare parts.
TI-2-003-US 2.14
2:199
BPC32 and BPC32Y Carbon Steel
The standard welded stainless
Model BPC32 BPC32Y Typical
steel element is self-adjusting Applications
Steam Traps
over the entire operating pressure PMO 465 psig

range and will discharge conden- Kitchen and laun-
sate at approximately 22°F (12°C) Sizes 1/2", 3/4", and 1"
dry equipment,
below saturated steam tempera- steam tracers, hos-
Connections NPT, SW, FLG ANSI 150 & 300
ture. The element is resistant to pital equipment,
waterhammer, and up to 572°F Construction Forged steel body and cover, stainless steel internals steam coils, steam
(318°C) steam temperature can radiators and
be tolerated by this trap. Options Special Capsule fill near to steam and subcool. Blowdown valve for steam main drip
Balanced
Pressure
The BPC32Y has an integral BPC32Y, Check Valve. stations.

"Y" strainer.
BPC32
Limiting Operating Conditions (ISO 6552) 1
Body design conditions PN40 9 2
PMA -Maximum allowable pressure 725 psig 50 barg
17
TMA -Maximum allowable temperature 752°F 400°C
PMO -Maximum operating pressure 465 psig 32 barg 3
TMO -Maximum operating temperature 572°F 300°C 18 7
Designed for a maximum cold hydraulic test pressure of 1088 psig 75 barg 5
Note: PMA & TMA are pressure/temperature related - see chart below.
Operating range 8
Pressure barg
0 10 20 30 32* 40 50
752 A 400
Temperature °C
Temperature °F
572
300
392 200
212
Steam
saturation
BPC32CV
curve 100 Check
E B 0 valve BPC32YCV
0
0 145 290 425 580 725
465 Pressure psig
The product should not be used in this region or beyond its
operating range as damage to the internals may occur.
BPC32Y
*PMO Maximum operating pressure 32 barg.
A-B Screwed, socket weld, butt weld and flanged ANSI 300
A-E Flanged ANSI 150
Materials
No. Part Material
1 Cover Carbon steel DIN 17243 C22.8
(W/S 1.0460) ASTM A105N
2 Capsule Stainless steel
3 Valve seat Stainless steel BS 970 431 S29
5 Strainer screen Stainless steel AISI 304
7 Cover gasket Stainless steel reinforced exfoliated graphite
8 Body Carbon steel DIN 17243 C22.8
(W/S 1.0460) ASTM A105N 5
9 Cover bolts Stainless steel (M10 x 30) A2-70 11 10
10 Strainer cap Carbon steel DIN 17243 C22.8
Capsule fill and operation:
(W/S 1.0460) ASTM A105N Standard capsule - is marked with "STD" for operation at
11 Strainer cap approximately 22°F below steam saturation temperature.
gasket Stainless steel BS 1449 304 S16 Optionally - The capsule can be supplied for sub-cooled
17 Spring Stainless steel "SUB": operation at approximately 43°F below steam
18 Spacer plate Stainless steel saturation or "NTS" at 7°F below steam temperature.
2:200
BPC32 and BPC32Y Carbon Steel
Dimensions (NOMINAL) IN INCHES AND MILLIMETERS WEIGHT WEIGHT
Size A A1 B C D E F G SCR/BW FLGD
B
BPC32
3.7 5.9 3.7 2.5 0.7 1.5 - - 3.1 lb 6.4 lb
1/2" DN15
95 150 94 64 17 37 - - 1.4 kg 2.9 kg
3.7 5.9 3.7 2.5 0.7 1.5 - - 3.1 lb 7.7 lb
3/4" DN20
95 150 94 64 17 37 - - 1.4 kg 3.5 kg
3.7 5.9 3.7 2.5 0.7 1.5 - - 3.3 lb 9.0 lb
1" DN25
95 160 94 64 23 37 - - 1.5 kg 4.1 kg
D
BPC32Y
3.7 5.9 3.7 2.5 - 1.5 2.1 1.1 3.5 lb 6.8 lb
1/2" DN15
95 150 94 64 - 37 53 28 1.6 kg 3.1 kg
Steam Traps
E Withdrawal distance 3.7 5.9 3.7 2.5 - 1.5 2.1 1.1 3.5 lb 8.2 lb
3/4" DN20
95 150 94 64 - 37 54 28 1.6 kg 3.7 kg
3.7 6.3 3.7 2.5 - 1.5 2.3 1.1 4 lb 9.7 lb
1" DN25
C 95 160 94 64 - 37 58 28 1.8 kg 4.4 kg
Steam trap shall be Spirax Sarco BPC32/BPC32Y balanced pressure thermostatic-type which self-adjusts to
all pressures to 464 psig. Body construction of forged steel with side inlet and outlet threaded (or socket weld)
ends containing an integral stainless steel strainer. Shall be provided with blowdown when required, and be
Balanced
Pressure
F
maintainable in the field without disturbing the piping. Operating element capsule of design capable of resisting
waterhammer and freezing conditions, and can withstand up to 572°F temperatures.
A
A1
Spare parts
G Capsule and seat assembly seat Set of cover gaskets (packet of 3) 7
Withdrawal distance
2, 3, 17, 18 Strainer cap gasket (packet of 3) 11
Strainer screen BPC32 (3 of each) 5
Strainer screen & gasket BCP32Y (1 of each) 5, 11
Capacities Differential pressure bar (x100=kPa)
0.1 0.2 0.3 0.5 1 2 3 4 5 10 20 32 9*
6615 3000
4410 2000
COLD
2205 1000
2Y
C3 17
Condensate kg/hr
Condensate lb/hr
BP V
nd YC
3 2a C32 2
BPC BP
1103 d 500
an
2Y 3 2Y 400 18
C3 PC V
882 BP dB YC 300
an 2 BPC32
2 C3 3
C3 BP
BP d 5
an HOT 200
667 V 7
2C
C3
BP
441 BPC32Y
100
220
1.5 3 4.1 7.3 14.5 29 44 72 145 290 464
50
Installation
The trap is designed for installation with the capsule in a horizontal plane
and the cover at the top, preferably with a drop leg immediately preced-
ing the trap. When welding the trap into the pipeline, there is no need
5
to remove the element, providing the welding is done by the electric arc
* Note: 11
method. Full port isolating valves should be installed upstream and down-
Items 9 and 10 are
stream of the trap. 10
not available as spares.
Maintenance
This product can be maintained without disturbing the piping connec- Recommended tightening torques
tions. Complete isolation of the connector from both supply and return
Item
Part FT/LB
The trap should be disassembled periodically for cleaning of the strainer
screen and inspection and cleaning of the valve head and seat.
Worn or damaged parts should be replaced using a complete Capsule 3 Valve seat 24 A/F 85 - 92
and Seat Assembly Set. 9 Cover bolts 17 A/F M10 x 30 17 - 20
Complete installation and maintenance instructions are given in the 10 Strainer cap 27 A/F 89 - 100
IM-P005-02 sheet, which accompanies the product.
TI-P005-01-US 3.14
2:201
Sealed Balanced Pressure Thermostatic Steam Trap
TSS300
Steam Traps
The welded stainless steel

element is self-adjusting Model Í TSS300
over the entire operating PMO 300 psig

pressure range and will 1
Sizes 3/8" & 1/2"
discharge condensate at
approximately 20˚F (11˚C) Connections NPT
Balanced
Pressure
4
below saturated steam
Construction All Stainless Steel
temperature. Trap may be 3
Tamper-proof body
installed in horizontal or 2
Options Strainer Screen 2A
vertical pipelines. (For 1/2" size only)


ANSI 600
B
TMA 725˚F/0-800 psig 385˚C/0-55 barg

5
Critical and non-critical steam tracing systems and steam main drips. A
No. Part Material
1 Body* Stainless Steel AISI 304
2 Element Plates Stainless Steel Dimensions
2A Element Valve Stainless Steel (nominal) in inches and millimeters
3 Element Holder Stainless Steel
4 Spring Stainless Steel Size A
B
Weight
5 Strainer Screen (optional)** Stainless Steel
Screen Tab Stainless Steel 3/8", 1/2" 2.5 1.5 0.7 lb
64 38 0.3 kg
* The body weld joint complies with ASME section IX and BS4870 (1981).
** Optional strainer screen can be inserted into the inlet connection.
2:202
TSS300
Capacities
0.5 0.6 1 5 7 10 20
condensate discharge at
0.3 2 3 4
close to steam temperature
Condensate kg/h
500
1000
800 400
600
300
500
200
400
300
Steam Traps
e
at
ns 100
200 de
Condensate lb/h
n
co
80
60
50
100
40
70 30
Balanced
Pressure
5 7 10 20 30 50 70 100 200 300
Orifice Size = .121"
Steam trap shall be encapsulated Spirax Sarco TSS300 balanced
pressure thermostatic type, which will operate installed in either
horizontal or vertical piping. Construction of all stainless steel with
tamper-proof body sealed against leakage. Operating element to
be stainless steel welded thermostatic bellows for operation without
adjustment at any pressure to 300 psig. Trap to operate close to
steam temperature and shall be provided with internal strainer when
required.
Operation
The TSS300 should be used for critical applications (such as draining
steam mains or high temperature tracing lines) where it is important
to keep the steam space free of condensate. This installation must
also be used when the trap discharges into a pressurized conden-
sate return system.
The normal failure mode will be in the open position unless the bel-
lows is distorted by severe operating conditions.
The TSS300 may also be used as a thermostatic air vent. For this
use, it should be installed to discharge vertically upward. The dis-
charge should be piped to a drain.
Installation
The trap nameplate indicates the flow direction. A strainer should be
installed upstream of the trap (an optional internal strainer is avail-
able). Full port isolating valves should be installed upstream and
downstream. To avoid damaging the thermostatic element, the pipe
connections should never be welded to the trap. For freeze protec-
tion, all drain lines must be pitched toward the trap for gravity flow.
The trap must discharge vertically downward and the discharge pip-
ing must be self-draining.
Maintenance
This product is factory sealed for tamper-proof operation, and no
repair parts are available. Complete isolation of the trap from both
supply and return line is required before the trap is removed.

IMI 2.0001, which accompanies the product.
TI-2-0001-US 4.12
2:203
DTS300
Steam Traps

element is self-adjusting Model Í DTS300
over the entire operating PMO 300 psig

pressure range and will
Sizes 3/8" & 1/2"
discharge condensate at
approximately 190˚F . Trap Connections NPT
Balanced
Pressure
2A
may be installed in horizon- 2
Construction All Stainless Steel
tal or vertical pipelines. Tamper-proof body 3
Options Strainer Screen

(For 1/2" size only) 4

1

ANSI 600
B
TMA 725˚F/0-800 psig 385˚C/0-55 barg

5
Non-critical steam tracing systems. A
No. Part Material
1 Body* Stainless Steel AISI 304
2 Element Plates Stainless Steel Dimensions
2A Element Valve Stainless Steel (nominal) in inches and millimeters
4 Spring Stainless Steel Size A
B
Weight
5 Strainer Screen (optional)** Stainless Steel
Screen Tab Stainless Steel 3/8", 1/2" 2.5 1.5 0.7 lb
64 38 0.3 kg
* The body weld joint complies with ASME section IX and BS4870 (1981).
** Optional strainer screen can be inserted into the inlet connection.
2:204
DTS300
Capacities
0.5 0.6 1 5 7 10 20
condensate discharge
0.3 2 3 4
at 190˚F
Condensate kg/h
500
1000
800 400
600
300
500 0˚f
19 200
at
400 at
e
e ns
nd
300 co
Steam Traps
100
200
Condensate lb/h
80
60
50
100
40
70 30
Balanced
Pressure
5 7 10 20 30 50 70 100 200 300
Orifice Size = .121"
Steam trap shall be encapsulated Spirax Sarco DTS300 balanced
pressure thermostatic type, which will operate installed in either
horizontal or vertical piping. Construction of all stainless steel with
tamper-proof body sealed against leakage. Operating element to
be stainless steel welded thermostatic bellows for operation without
adjustment at any pressure to 300 psig. Trap to operate close to 190
˚F steam temperature and shall be provided with internal strainer
when required.
Operation
The DTS300 should be used for non-critical applications (such as
non-critical tracing lines) where it is important to keep the temperature
of condensate discharge low.
The normal failure mode will be in the open position unless the ATMOSPHERIC
bellows is distorted by severe operating conditions. DRAIN
Installation
The trap nameplate indicates the flow direction. A strainer should
be installed upstream of the trap (an optional internal strainer is
available). Full port isolating valves should be installed upstream.
To avoid damaging the thermostatic element, the pipe connections
should never be welded to the trap. For freeze protection, all drain DTS
lines must be pitched toward the trap for gravity flow. The trap must
discharge vertically downward and the discharge piping must be
self-draining.
Maintenance (Optional) Balanced

Pressure
repair parts are available. Complete isolation of the trap from both ATMOSPHERIC
supply and return line is required before the trap is removed. Consult factory for any alternate hook-ups. DRAIN
IMI 2.0001A, which accompanies the product.
TI-2-0011-US 04.12
2:205
MST21 & MST21H
Steam Traps

Model Í MST21 / MST21H
element is self-adjusting over the
entire operating pressure range
and will discharge condensate at PMO 304 psig
approximately 18˚F (10˚C) below
saturated steam temperature on 6
Sizes 1/4", 1/2" MST21
the standard Fill trap. Up to 518˚F 1/2", 3/4", 1" MST21H
(270˚C) and waterhammer can be
Balanced
Pressure
tolerated by this trap. The MST21 4

Connections NPT
can be disassembled for servicing. 3
Trap may be installed in horizontal
or vertical pipelines. Can be used on Construction All Stainless Steel 5
tracing, drips, sterilizers and a low 1
Options NTS Fill near to steam 7.2°F
capacity air vent. SUB Fill sub cooled 40°F
2
B

A Max. Operating Temperature 518˚F@ 300 psig (270˚C @ 21barg)

C

D 309 psig/424˚F 21 barg/218˚C
188 psig/752˚F 13 barg/400˚C
TMA 752˚F/0-188 psig 400˚C/0-13 barg
Size A
B C D Weight Max. allowable temperature
1/4" 2.0 0.3 0.4 1.8 .75 lb

50.5 8.5 10 45 0.34 kg
1/2" 2.4 0.5 .06 1.8 1.06 lb Construction Materials
61 12.5 14 45 0.48 kg No. Part Material
3/4" 2.7 0.6 .06 1.8 1.06 lb 1 Body Stainless Steel ASTM A743 CF16F/
DIN 17440 X 10 CrNiS 18 9
68 14.0 14.0 45.0 0.48 kg
2 Cap Stainless Steel ASTM A276 Gr 431
1" 3.0 0.6 .06 1.8 1.06 lb 3 Capsule Stainless Steel
75 14.0 14.0 45.0 0.48 kg 4 Spring Stainless Steel
5 Spacer Plate Stainless Steel
6 Strainer Screen (0.8mm perf) Stainless Steel
Typical Applications 7 Gasket Stainless Steel
Steam main drainage and steam tracing.
2:206
MST21 & MST21H
Capacities Spare Parts

10000
1
ld
21H Co
MST 1")
", 3/4",
1000 t (1/2
1 H Ho
MST2
Steam Traps
Condensate lb/h
old ")
21 C , 1/2
MST
o t (1/4"
21 H
100 MST
Balanced
Pressure
10
1 10 100 300 6
Differential pressure psi
Orifice Size:
MST21 = .079"
MST21H = .197"
Steam trap shall be Spirax Sarco MST21 balanced pressure thermo-
static type, which self adjusts to all pressures to 304 psig. Trap to 3
be of all stainless steel maintainable construction. Internal element
shall be capable of resisting waterhammer and withstanding up to
518˚F (270˚C). Offered in standard and high capacity with choice of 3
discharge temperature options. 5
Installation 7
The steam trap is intended for installation in a vertical line with the inlet
at the top and the outlet at the bottom. This will ensure that it is self-
draining. Full port isolating valves should be installed upstream and
downstream of the trap. If fitted in a horizontal line, the trap should be
preceded by a short drop leg. Trap willl be piped inverted (outlet verti-
cal up) when used as an airvent (NTS-Fill recommended).
Maintenance
Complete isolation of the trap from both supply and return line is
The trap should be disassembled periodically for cleaning of the 2
strainer screen and inspection and cleaning of the valve head and
seat. Capsule Assembly Set 3, 4, 5, 6, 7
Worn or damaged parts should be replaced using a complete Capsule Gasket Set (Set of 3) 7
Assembly Set.
Available spare parts are shown in heavy outline.

Complete installation and maintenance instructions are given in Parts drawn in broken line are not supplied as spares.
the IM-P125-07 sheet, which accompanies the product.
Please note thermostat fill when ordering spares.
TI-2-0021-US 1.14
2:207
SBP30LC
Steam Traps

element is self-adjusting Model SBP30LC
over the entire operating 1
pressure range and will PMO 435 psig
discharge condensate at 2
approximately 22°F (12°C) Sizes 1/2" & 3/4"
below saturated steam
5
temperature. The element is 3
Balanced
Pressure
resistant to waterhammer, Connections NPT

and up to 545°F (285°C)
superheat over saturated Construction All Stainless Steel
steam temperature can be tamper- proof body
6
tolerated by this trap. Options S.W. & BSP connections
Subcooling capsule filling
B
Max. Operating Temperature 545°F (285°C) at 435 psig(30 barg)

C

PMA 720 psig/up to 100°F 50 barg/up to 38°C
450 psig/459°F 31 barg/237°C
D 400 psig/752°F 27 barg/426°C
TMA 752°F/0-400 psig 400°C/0-27 barg

A Max. allowable temperature
Capsule Filling
As standard, the trap is supplied with filling STD, which will operate
Dimensions approximately 22˚F (12˚C) below steam temperature.
As an option, the trap can be supplied with filling SUB, which will operate
Size
A B C D Weight approximately 43˚F (24˚C) below steam temperature, i.e. sub-cooling.
Note: If the alternative capsule is required, this must be clearly stated on
1/2",3/4" 3.1 2.5 2.2 0.74 2.2 lb the order, e.g. Capsule to have SUB fill.
80 63 56 19 1.0 kg
No. Part Material
Typical Applications 1 Cover* Stainless Steel ASTM A240 Gr 304
Kitchen and hospital equipment, steam tracers, 2 Capsule Stainless Steel AISI 321
steam coils, steam radiators and steam main drip
2A Element Valve Stainless Steel AISI 440
stations.
3 Seat Assembly Stainless Steel AISI 431
4 Valve Seat Gasket Stainless Steel AISI 304
5 Strainer Screen Stainless Steel AISI 304
6 Body* Stainless Steel ASTM A473 Gr 304
* The body/cover weld joint complies with ASME section IX and BS4870 (1981).
2:208
SBP30LC
Sample Specification Capacities
Steam trap shall be encapsulated Spirax Sarco SBP30LC balanced Differential pressure bar
pressure thermostatic type, which self-adjusts to all pressures to
1 2 3 4 5 7
435 psig and can be installed in either horizontal or vertical piping.
Maintenance-free and tamper-proof design of all stainless steel 3000
Condensate in kg/h
construction with forged body and drawn cover completely sealed 1000
against leakage. Operating element to be a solidly liquid-filled 2000
800
thermostatic capsule which vents air freely, operates close to steam Cold
temperature, resists waterhammer and freezing conditions, and can 600
Steam Traps
withstand up to 90˚F superheat. 1000
500
400
Condensate in lb/h
300
600
Installation 500
Hot 200
400
Although the trap will operate in any position, the preferred installation
is in a horizontal pipe with a drop leg immediately before the trap. The 300
Balanced
Pressure
electric arc process must be used when the SW trap is welded into
100
the pipeline. Full port isolating valves should be installed unpstream
and downstream of the trap. 20 30 40 50 70 100 150 200 300 400
Maintenance
repair parts are available. Complete isolation from both supply and
return line is required before the trap is removed.

the IMI sheet, which accompanies the product.
TI-2-0061-US 4.14
2:209
Cast Iron Inverted Bucket Steam Traps
B Series
The trap contains
an inverted bucket Model B1H B2 B3 B4 B5 Note: Top plug not provided on
Steam Traps
mechanism which PMO 250 psig (see below) B1H-15, 30, 75, 125
responds to the dif- B1H, B2, B5
ference in density Sizes 1/2", 3/4" 3/4" 1" 1-1/4" 2"
between steam and 2
Connections NPT
condensate. The 1
Cast Iron Body, Stainless Steel Mechanism
discharge action is Construction
cyclic. Condensate Stainless Steel Bucket 5
Buckets
Inverted
Bimetal air vent (add ‘2’ to model No. eg. B12HS, B22S, etc.) 7
is discharged close Options 8 6
I ntegral strainer (add ‘S’ to model No. eg. B1HS, B2S, etc.)
to steam tempera- 9
(when bimetal is required, strainer becomes standard)
ture. 3
4
No. Part Material
2 Cover Screws Steel ASTM A 449
4 Bucket Stainless Steel
5 Valve Guide Plate (Seat Bracket)
12A
7 Valve Seat Stainless Steel (hardened)
12B
8 Valve Head (Ball) Stainless Steel (hardened)
FOR CAPACITIES — SEE TIS 2.408
9 Valve Lever
(Bucket Arm) Stainless Steel
10 Air Vent (optional) Stainless Steel
11 Strainer Screen (optional) 10
B1HS Stainless Steel, 20 mesh
B2S to B5S Stainless Steel, 1/16" perf.
12 A Cap on strainer Brass
models B1HS etc. Steel
12 B Plug in standard
model BIH, B2, B3, B4, B5
Typical Applications Limiting Operating Conditions

Steam main drip stations, laundry equipment, industrial dry- Max. Operating Pressure (PMO) 15 psig(1 barg) 125 psig (9 barg)
ers and storage tanks. 30 psig(2 barg) 180 psig (12 barg)
(Determined by Orifice selected. See 75 psig (5 barg) 250 psig (17 barg)
Capacity and Selection Data on TIS 2.408)
Optional Bimetal Air Vent
The optional bimetal air vent allows rapid air removal on cold Max. Operating Temperature 450˚F (232˚C) at all operating pressures
start-up. The vent closes at approximately 200˚F, and will
remain closed during normal operation of the trap. Pressure Shell Design Conditions

TMA 450˚F/0-250 psig 232˚C/0-17 barg

2:210
Cast Iron Inverted Bucket Steam Traps
B Series
  Top plug not provided on B1H-15, 30, 75, 125, B12HS, B2, B22S, B5, B52S.
B
Size
Type A
B C C1* D E Weight
C,C1 1/2", 3/4" B1H 5 4 3.3 3.8 3 1.4 6.2 lb

127 102 85 95 76 36 2.8 kg
3/4" B2 6.6 5.3 3.5 4.0 4.1 1.9 12.5 lb
Steam Traps
168 135 89 102 104 48 5.7 kg
1" B3 7.9 5.9 4.4 4.4 4.8 2.2 19.5 lb

200 149 112 112 122 57 8.8 kg
D
1-1/4" B4 9.3 7 5.6 5.4 7.4 2.3 40 lb
237 178 143 137 187 58 18.2 kg
2" B5 11.2 8.8 6.3 6.6 10.7 3.4 75 lb

A 186 222 160 168 272 86 34 kg
Buckets
Inverted
E E *C1 Dimension for traps supplied with bi-metal air vents (B12HS, B22S, B32S, B42S, B52S)
Spare Parts
Steam traps shall be of the mechanical inverted bucket
type with cast iron bodies, screwed NPT horizontal 1B
connections and stainless steel valve head, seat and

1
bucket. An internal bi-metal air vent and/or strainer
screen shall be available as options.
3 (optional)
4
Installation
A pipeline strainer should be installed ahead of any 5
trap to protect the head and seat from dirt and scale.
Suitable full-port isolation valves should be placed 1A
around trap to permit servicing. The trap should be

installed below the equipment drainage connection in
a horizontal position so that the bucket will rise and
fall vertically. For superheated steam applications, a
check valve should be installed at the trap inlet.
6
Maintenance (optional)
This product can be maintained without disturbing the

piping connections. Complete isolation of the trap from
both supply and return line is required before any
servicing is performed. Cover w/ Gasket 1, 1A
Specify if standard or w/ bi-metal air vent
The trap should be disassembled periodically for
Cover Gasket (set of 3) 1A
inspection and cleaning of the valve head and seat,
Cover Cap Screws, Set 1B
and operating mechanism. The bucket vent hole
must be clear. The optional strainer screen should be Air Vent Assembly 3
removed and cleaned. Complete Mechanism 4
(specify pressure range)

complete mechanism assembly kit. Bucket (Stainless Steel) 5
Complete installation and maintenance instructions Strainer (Stainless Steel) 6
are given in IMI 2.400, which accompanies the
product.
MADE IN USA TI-2-407-US 2.14
2:211
Cast Iron Inverted Bucket Steam Trap
B Series Capacities Chart
Capacities lb/hr for Kg/Hr, multiply Lb/Hr by .454
Steam Traps
Trap Size 1/2" - 3/4" 3/4" 1" 1-1/4" 2"
Differential
Model No.
B1H-15 B2-15 B3-15 B4-15 B5-15
Pressure Range
Orifice 1/4" 3/8" 1/2" 5/8" 1-1/16"
1 psi 665 1700 2140 3940 11,600
2 psi 715 1920 2330 4090 12,100
1 – 15 psi 3 psi 755 2110 2600 4350 13,200
Buckets
Inverted
5 psi 835 2370 2920 4980 14,700

10 psi 960 2810 3590 5990 17,800
15 psi 1040 3220 3900 6560 20,000
Model No. B1H-30 B2-30 B3-30 B4-30 B5-30

Orifice 3/16" 5/16" 3/8" 1/2" 3/4"
5 psi 615 1920 2340 4150 10,000
10 psi 715 2260 2840 4930 12,100
5 – 30 psi 15 psi 810 2580 3230 5680 14,000
20 psi 895 2870 3630 6200 15,600
25 psi 945 3060 3900 6720 17,100
30 psi 1000 3220 4120 7140 18,500
Model No. B1H-75 B2-75 B3-75 B4-75 B5-75

Orifice 5/32" 1/4" 9/32" 3/8" 9/16"
10 psi 500 1250 1970 3840 9,860
20 psi 610 1600 2500 4720 12,400
10 – 75 psi 30 psi 705 1850 2860 5470 13,900
40 psi 770 2000 3120 6080 15,200
60 psi 905 2350 3640 7150 17,900
75 psi 965 2550 3960 7570 19,200
Model No.
B1H-125 B2-125 B3-125 B4-125 B5-125
Orifice 1/8" 13/64" 1/4" 11/32" 1/2"
20 psi 446 1100 2080 4450 10,800
40 psi 600 1220 2600 5530 12,500
20 – 125 psi 60 psi 695 1700 3020 6350 15,600
80 psi 765 1900 3380 7110 17,100
100 psi 830 2080 3640 7750 18,900
125 psi 920 2240 4100 8540 20,000
Model No. B1H-180 B2-180 B3-180 B4-180 B5-180

Orifice 3/32" 5/32" 7/32" 9/32" 7/16"
60 psi 585 1500 2580 4250 13,650
80 psi 642 1700 2830 4730 15,100
60 – 180 psi 100 psi 703 1800 3070 5080 16,600
125 psi 765 1940 3380 5680 18,400
150 psi 816 2100 3580 5980 19,100
180 psi 867 2220 3780 6300 20,500
Model No. B1H-250 B2-250 B3-250 B4-250 B5-250

Orifice .070" 9/64" 3/16" 1/4" 3/8"
125 psi 562 1825 2760 4730 15,000
150 psi 600 1940 2910 4980 16,100
125 – 250 psi 175 psi 630 2060 3120 5130 16,800
200 psi 665 2120 3380 5500 17,800
225 psi 695 2240 3460 5780 18,900
250 psi 720 2300 3630 6040 19,400
2:212
B Series Capacities Chart
How to Select
The tables overleaf show the maximum capacities on continuous discharge of condensate approximately at steam
temperature. Cold water discharge capacities are much higher.
When calculating the capacity requirement for the steam trap, use a safety factor of 2 or 3 times the normal load,
depending on the application. Then from the capacity table overleaf, select the trap with the required capacity and
pressure range. Caution: Oversizing bucket traps, especially on light load applications such as main drips, can
cause the trap to lose its seal and pass steam.
Steam Traps
Be careful to select the inverted bucket trap with a seat suitable for the maximum pressure differential and with
sufficient capacity to handle the load at the minimum expected pressure differential. The trap will not open if sub-
jected to pressures greater than the maximum differential pressure.
The capacity table also applies to traps with optional air vents (B12H, B22, etc.)
Buckets
Inverted
TI-2-408-US 03.94
2:213
Series 200
The trap contains an
Steam Traps
inverted bucket mechanism Model Í 211 212 213 215 216 1 7

which responds to the dif-
ference in density between PMO 250 psig (see below) 6
steam and condensate. The 2
discharge action is cyclic.
Condensate and non-con- Sizes 1/2" 3/4" 1" 1-1/2" 2" 8
densibles are discharged 9
close to steam temperature Connections NPT
10
11
Construction Cast Iron Body, Stainless Steel Internals
Buckets
Inverted
No. Part Material 5
12
1 Cover Cast Iron DIN 1691 GG 20
2 Cover Bolts UNC Steel BS 3692 Gr.8.8
Cover Nuts Steel BS 3692 Gr.8
4 Body Cast Iron DIN 1691 GG 20
5 Bucket Stainless Steel A 240 Type 321
6 Valve Guide Plate
Screws Stainless Steel B 18.6.3
7 Valve Guide Plate Stainless Steel A 240 Type 321
8 Cover Gasket Nickel Reinforced Exfoliated Graphite
9 Valve Seat Stainless Steel AISI 440 B Typical Applications
10 Valve Stainless Steel AISI 440 B Steam main drip stations, laundry equip-
11 Valve Lever Stainless Steel A 240 Type 321 ment, industrial dryers and storage tanks.
12 Internal Tube Steel A 105 Gr. A
B
C
Max. Operating Pressure (PMO) Max. Operating Temperature
Model # psig barg *
211/6 250 17 410˚F (210˚C) at all operating pressures
211/7 200 13.8
A
1/2"
211/8 120 8.5 * For superheated steam applications, a
211/10 60 4 check valve should be installed at the trap
211/12 30 2 inlet.
212/7 250 17
212/8 200 13.8 Pressure Shell Design Conditions
212/10 120 8.5
3/4"
D
212/12 60 4 PMA 319 psig/up to 410˚F
212/16 30 2 Max. allowable
213/12 250 17 pressure

22 barg/0-210˚C
Size A B C D Weight 213/14 180 12.5

213/16 120 8.5
1" TMA 410˚F/up to 319 psig
1/2" 6.4 4.3 7.0 2.6 6.25 lb 213/20 60 4 Max. allowable
163 108 178 67 2.8 kg temperature
213/24 30 2 210˚C/0-22 barg
3/4" 7.9 5.3 9.0 3.7 11.5 lb 215/18 250 17
200 135 229 93 5.2 kg
215/20 180 12.5
1" 10.6 7.4 11.0 4.5 27.0 lb 215/22 120 8.5
1-1/2"
269 188 280 114 12.2 kg
215/28 60 4
1-1/2" 14.4 9.4 15.0 5.5 59.0 lb 215/36 30 2
365 238 380 140 27.0 kg 216/24 250 17
2" 17.0 11.3 18.5 7.2 96.0 lb 216/32 120 8.5
2"
450 286 457 165 49.4 kg 216/40 60 4
216/48 36 2.5
In the interests of development and improvement of the product, we reserve the right to change the specification. TIS 2.401 US 09.00
2:214
Series 200
Steam traps shall be of the mechanical inverted bucket type with cast S pare P arts
iron bodies with screwed NPT vertical connections and stainless steel
internals.
L
Installation
Valve Seat Assembly

A pipeline strainer should be installed ahead of any trap to protect
Steam Traps
the head and seat from dirt and scale. Suitable full-port isolation C
valves should be placed around trap to permit servicing. The trap D
should be installed below the equipment drainage connection in a B
vertical position with the inlet at the bottom so that the bucket will A
rise and fall vertically.
Buckets
Inverted
Maintenance G
This product must be removed from the line for maintenance.
Complete isolation of the trap from both supply and return line is
J
cleaning of the valve head and seat, and operating mechanism. The
bucket vent hole must be clear.
Worn or damaged parts should be replaced using a complete valve K
and seat assembly.
IMI 2.400, which accompanies the product.
Valve & Seat Assembly A, B, C,

(State pressure range) (2 of) D
Bucket G
Internal Tube J
Cover Gasket (pkt of 3) K
Set of Cover Nuts & Studs 1/2" - 6 of L
3/4" - 8 of
1" - 10 of
1-1/2 & 2" - 12 of
TIS 2.401 US 09.00
2:215
Steel Inverted Bucket Steam Trap
Series HM 34
The trap contains an inverted
Steam Traps
bucket mechanism which

responds to the difference in Model HM 34
density between steam and PMO 464 psig
condensate. The discharge
action is cyclic. Condensate Sizes 1/2", 3/4", 1" 1
2
and non-condensibles are Connections NPT 7 8
discharged close to steam 6
temperature. The HM 34 has Construction Carbon Steel Body, 5 11
Stainless Steel Internals 9
an integral stainless steel
Buckets
Inverted
10
strainer. Options SW Connections

Max. Operating Pressure (PMO)
4
Model # psig barg 3
1/2" HM34/4 464 32

HM34/5 290 20
HM34/6 170 12 12 13
HM34/7 120 8.5

14
HM34/8 60 4
3/4" HM34/5 464 32
HM34/6 290 20
HM34/7 170 12
HM34/8 120 8.5 Construction Materials
HM34/10 60 4 No. Part Material
1" HM34/5 464 32 1 Cover 1/2", 3/4" Forged Steel 1.0460 (C22.8)
1" Cast Steel DIN 17245 GS C25
HM34/6 290 20
2 Cover Bolts Steel BS 4168 Gr.8.8
HM34/8 170 12
Cover Nuts Steel BS3692 Gr.8
HM34/10 120 8.5 3 Body Cast Steel DIN 17245 GS C25
HM34/12 60 4 4 Bucket Stainless Steel AISI Type 321
5 Valve Guide Plate
Max. Operating Temperature * Screw Stainless Steel BS4183 (18/8)
482˚F at 464 psig (250˚C at 32 barg)
6 Valve Guide Plate Stainless Steel AISI Type 321
572˚F (300˚C) at operating pressures below
406 psig (28 barg)
* For superheated steam applications, a check valve 8 Valve Seat Stainless Steel AISI 440 B
should be installed at the trap inlet. 9 Valve Stainless Steel AISI 440 B
10 Valve Lever Stainless Steel AISI Type 321
11 Ferrule 1/2", 3/4" Stainless Steel AISI Type 321H
1" Stainless Steel AISI Type 304
PMA 580 psig/up to 248˚F 40 barg/up to 120˚C 12 Strainer Screen Stainless Steel AISI Type 304

Maximum 472 psig/464˚F 33 barg/240˚C 13 Strainer Cap Steel 1.0460 (C22.8)
Allowable
Pressure 406 psig/572˚F 28 barg/300˚C 14 Strainer Gasket Stainless Steel AISI Type 304

TMA 572˚F/0-406 psig 300˚C/0-28 barg
Maximum Allowable Temperature Typical Applications
Steam main drip stations, laundry equipment, industrial dryers
Capacities: See TIS 2.406 and storage tanks.
2:216
Series HM 34
Withdrawal
Distance A
C
B

F Weight
Size
A
B C F G H Scr./SW
1/2" 4.7 4.1 4.0 2.6 3.5 2.6 5.8 lb
Steam Traps
120 105 100 67 89 65 2.6kg
3/4" 4.7 4.1 4.0 3.5 4.2 2.6 8.9 lb
120 105 100 88 107 65 4.0 kg
G
1" 7.1 6.3 6.3 5.7 4.7 3.4 22.9lb
180 160 160 145 120 85 10.4 kg
Withdrawal
Buckets
Inverted
Distance
H

type with steel bodies with screwed NPT horizontal con-
nections, stainless steel internals, and an integral stain- K
less steel strainer.
Seat Assembly
C
Valve and
D
Installation B
A
Suitable full-port isolation valves should be placed
E
G
installed below the equipment drainage connection in
a horizontal position so that the bucket will rise and F
fall vertically.
Maintenance
This product can be maintained without disturbing the
piping connections. Complete isolation of the trap from H
J
both supply and return line is required before any ser- L
vicing is performed.
The trap should be disassembled periodically for
inspection and cleaning of the valve head and seat,
and operating mechanism. The bucket vent hole must
Valve & Seat Assembly A, B, C,
be clear. The strainer screen should be removed and
(2 of) D
cleaned.
Bucket E

complete valve and seat assembly. Cover Gasket & Ferrule (pkt of 3) F, G
Complete installation and maintenance instructions Strainer Screen H
are given in IMI 2.400, which accompanies the prod- Strainer Cap Gasket (pkt of 3) J
uct. Set of Cover Bolts & Nuts (set of 6) K, L
TI-2-404-US 2.14
2:217
Inverted Steam Traps
Buckets
2:218
Series HM 34 Capacities Chart
C apacities in lb / hr hot condensate
Steam Traps
0.5 0.8 1 2 3 4 5 6 8 10 20 30
1000
Condensate kg/h
400
800 /7
4 /7
M3 34
700 3 /4H HM /6
1 /2 34 300
600 3 /4
HM
0
4/1
Buckets
Inverted
M 3
500 /4H
4/5
3
/8 M3 200
400 34
3 /4H
/4 HM /8
34
3
HM
1 /2
300
Condensate lb/h
100
200
6
34/
80
HM
1 /2 70
/5 /4
34 34
HM HM 60
1 /2 1 /2
110 50
8 10 20 30 40 50 60 80 100 120 170 200 290 300 400 464

0.5 1 2 3 4 6 8 10 20 30 40
Condensate kg/h
2000 1000
800
600
/12 500
34
1000 1H
M
400
800 34
/10
M
1H
600 300
/8
500 HM
34
1
400 200
/6
34
M
1H
300
Condensate lb/h
200 100
80
60
/5
34
HM
100
1
50
40
8 10 20 30 40 50 60 80 100 120 170 200 290 300 400 300 600
2:219
Forged Steel Inverted Bucket Steam Trap
Series 600
Steam Traps
inverted bucket mecha- Model Í 621 622 623 625 626

nism which responds
to the difference in PMO 600 psig (see below)
density between steam 1
and condensate. The Sizes 1/2" 3/4" 1" 1-1/2" 2"
2
discharge action is
cyclic. Condensate and Connections ANSI 300/600 RF Flanges*
non-condensibles are
discharged close to Construction Forged Alloy Steel Body, Stainless Steel Internals
Buckets
Inverted
steam temperature.
* The trap will accept either ANSI 300 or 600 connecting flanges

6
Max. Operating Pressure (PMO) 9 7
10
Model # psig barg 11
1/2" 621/7 600 41 4
621/8 450 31 5
621/10 250 17 Capacities
621/12 120 8.5 12
See TIS 2.405
3/4" 622/7 600 41 13
622/8 450 31
622/10 250 17
622/12 120 8.5 Typical Applications
1" 623/8 600 41
Steam main drip stations, laundry
623/10 450 31
equipment, industrial dryers and
623/12 250 17 storage tanks.
623/16 120 8.5
1-1/2" 625/12 600 41
625/14 450 31
625/18 250 17
625/22 120 8.5 Construction Materials
2" 626/18 600 41
626/20 450 31 No. Part Material
626/24 250 17 1 Cover Forged Steel ASTM A 182 F11
2 Cover Bolts Steel ASTM A 193
626/32 120 8.5
GR 37
4 Body Forged Steel ASTM A 182 F11
Max. Operating Temperature 5 Bucket Stainless Steel AISI 304
6 Valve Guide Plate
800˚F (427˚C) at all pressures
Screws Stainless Steel BS 4183 (18/8)
7 Valve Guide Plate Stainless Steel AISI 304
Pressure Shell Design Conditions 9 Valve Seat Stainless Steel AISI 440B
10 Valve Stainless Steel AISI 440B
PMA 600 psig/up to 800˚F 41 barg/up to 427˚C 11 Valve Lever Stainless Steel AISI 321
Max. allowable pressure 12 Internal Tube Mild Steel BS 1387 Heavy
TMA 800˚F/0-600 psig 427˚C/0-41 barg 13 Ball Check Valve Steel AISI 440B
2:220
Series 600
  Spare Parts
Withdrawal
E C Distance
Valve & Seat Assy
Steam Traps
C
Sealing Face
A
D Cover
Valve Seat
B
Buckets
Inverted
D
B G
Size
A
B C D E Weight
1/2" & 3/4" 10.6 7.3 8.0 4.7 1.1 40 lb H
270 185 203 121 28 18.1 kg Check Valve Assy
1" 12.2 8.0 9.0 5.1 1.4 65 lb
310 203 229 130 36 29.5 kg K
1-1/2" 15.8 9.8 12.0 6.6 1.8 110 lb
401 248 305 168 45 49.9 kg
2" 17.8 11.9 13.0 8.4 2.1 175 lb
452 301 330 213 52 79.4 kg
Installation
A pipeline strainer should be installed ahead of any
trap to protect the head and seat from dirt and scale.
Suitable full-port isolation valves should be placed L
installed below the equipment drainage connection in a
vertical position with the inlet at the bottom so that the
bucket will rise and fall vertically.
type with forged steel bodies with ANSI flanged vertical
connections and stainless steel internals. Valve & Seat Assembly A, B, C
(State pressure range) (2 of) D
Maintenance Bucket G
This product must be removed from the line for mainte-
Check Valve Assembly H
nance. Complete isolation of the trap from both supply
and return line is required before any servicing is per- Cover Gasket (pkt of 3) K
formed. Set of Cover Bolts L
The trap should be disassembled periodically for 621,622, 623, (8 of)
inspection and cleaning of the valve head and seat, and
625 (10 of)

operating mechanism. The bucket vent hole must be 626 (12 of)
clear.
complete valve and seat assembly.
Complete installation and maintenance instructions
are given in IMI 2.400, which accompanies the prod-
uct.
TI-2-402-US 01.11
2:221
Series 900
Steam Traps
inverted bucket mech- Model Í 921 922 923 925 926

anism which responds PMO 900 psig (see below)
to the difference in
density between steam Sizes 1/2" 3/4" 1" 1-1/2" 2"
and condensate. The
discharge action is Connections ANSI 600 Flanged*
cyclic. Condensate and
Construction F
orged Alloy Steel Body, Stainless Steel Internals
Buckets
Inverted
non-condensibles are
1
discharged close to
2
steam temperature.
Limiting Operating Conditions Pressure Shell Design

Conditions
Model # psig barg 8
PMA 900 psig/up to 500˚F 6
Max. allowable 9
1/2" 921/8 900 62 pressure 62 barg/up to 260˚C
10
7
3/4" 922/8 900 62 11
1" 923/10 900 62 TMA 752˚F/0-710 psig 4
Max. allowable
923/12 700 48 temperature 400˚C/0-49 barg 5
1-1/2" 925/10 900 62
Designed for a maximum cold hydraulic
925/12 700 48 pressure of 93 barg 13
2" 926/16 900 62 12
926/18 700 48
No. Part Material
1 Cover Forged Steel ASTM A 182 F1l
2 Cover Bolts Steel ASTM A193 Gr. B7
4 Body Forged Steel ASTM A 182 F1l
5 Bucket Stainless Steel
6 Valve Guide Plate
Screws Stainless Steel
7 Valve Guide Plate Stainless Steel
10 Valve Stainless Steel
11 Valve Lever Stainless Steel
12 Internal Tube Mild Steel
13 Ball Check Valve Steel
Steam main drip stations, industrial dryers and storage tanks.
2:222
Series 900
Spare Parts
Withdrawal
E C
Distance
Valve & Seat Assy
Steam Traps
A
C
Sealing Face
D Cover
Valve Seat
B
Buckets
Inverted
D
B
Dimensions (nominal) in inches and millimeters G
Size A B C D E Weight
1/2" &3 /4" 12.2 8.0 9.0 5.1 1.4 65 lb
310 203 229 130 36 29.5kg H
1" & 1-1/2" 16.1 9.8 12.0 6.6 1.8 110 lb Check Valve Assy
410 248 305 168 45 50 kg
K
2" 17.3 11.9 13.0 8.4 2.1 175 lb
452 301 330 213 52 79.4 kg
Installation
A pipeline strainer should be installed ahead of any trap to
protect the head and seat from dirt and scale. Suitable full-
port isolation valves should be placed around trap to permit
servicing. The trap should be installed below the equipment
drainage connection in a vertical position with the inlet at the L
bottom so that the bucket will rise and fall vertically.
type with forged steel bodies with ANSI flanged vertical
connections and stainless steel internals.
Maintenance
This product must be removed from the line for maintenance. Valve & Seat Assembly A, B, C,
Complete isolation of the trap from both supply and return (State pressure range) (2 of) D
line is required before any servicing is performed. Bucket G
Check Valve Assy. H
and cleaning of the valve head and seat, and operating Cover Gasket (pkt of 3) K
mechanism. The bucket vent hole must be clear. Set of Cover Bolts L
921,922 (8 of)
923, 925 (10 of)
valve and seat assembly.
926 (12 of)
TI-2-403-US 11.11
2:223
Series 200
Capacities in lb/hr hot condensate Differential Pressure bar
Steam Traps
0.5 0.7 1 2 3 4 5 6 7 8 9 10 17
10000
Condensate kg/h
48 9000
20000
40 32 8000
6
,22 24 7000
15000 216
6000
5000
22 20
Buckets
Inverted
10000 18
36
5 28
,22 4000
215
7000
3000
5000
24 2000
,2 23
213 20 16
14 12
3000
1000
,222 16
2000 212 900
12
10 800
1500 8 700
7
600
8 500
1000
12 10 7 6
1 400
,22
211
700
300
500
200
300
100
200
90
80
Condensate lb/h
150 70
60
50
100
40
30
8 10 15 20 30 50 70 100 150 200 250

2:224
Series 600 & 900
Capacities Differential Pressure bar
0.5 1 2 3 4 5 10 20 30 40
Condensate kg/h
20000 8000
4
626/2
20 5000
10000 626/ 8
626/1 4000
8000
32
626/ 8 3000
6000 625/1
2
625/1
Steam Traps
2000
4000 /2 2
625 6 23/16 2
3000 623/1
623/8
0 1000
2000 623/1
/14
625
1000 500
/12
Buckets
Inverted
800 622 400
1 / 12
600 62 300
0
2/1
62
0
1/1
Condensate lb/h
200
400 62
300 2/8
62
1 / 8
62 100
200 2/7
62
1 /7
62
100 50
Series 600 8 10 20 30 40 50 60 80 100 120 200 250 300 400 450 600

0.5 1 2 3 4 5 10 20 30 40 60
Condensate kg/h
6000
10000 5000
4000
8000 /18
926
3000
6000 /16
926
2000
4000
2
5/1
3000 /92
923
0
5/1 1000
2000 /92
923
2/8
/92
921
500
1000
Condensate lb/h
400
800
300
600
200
400
S eries 900 8 10 20 30 40 60 80 100 200 300 400 600 800
Differential Pressure psi TI-2-405-US 09.00
2:225
Stainless Steel Sealed Inverted Bucket Steam Trap
SIB30 and SIB30H
Steam Traps
inverted bucket mecha- Model Í SIB30

nism which responds
to the difference in PMO 435 psig (see below)
density between steam
and condensate. The Sizes 1/2", 3/4"
discharge action is
Connections 2
cyclic. Condensate NPT
and non-condensibles
are discharged close Construction Tamper-proof,
Buckets
Inverted
all Stainless Steel

to steam temperature.
The SIB30 is sealed for Options SW Connections
tamper-proof opera-
tion.
5
No. Part Material 4
6
1 Cover* Stainless Steel ASTM A240 Gr 304
7
3 Bucket Stainless Steel AISI 321
5 Valve Seat Stainless Steel AISI 440B
3
7 Valve Lever Stainless Steel AISI 321
1
8 Internal Tube Stainless Steel AISI 304/AISI 321
*The body/cover weld joint complies with ASME section IX and BS 4870 (1981). 8

PMO - Maximum operating pressure limitations
∆ P PSIG BAR Trap
435 30.0 SIB30/4 SIB30H/5
290 20.0 SIB30/5 SIB30H/6
174 120 SIB30/6 SIB30H/7
123 8.5 SIB30/7 SIB30H/8
73 5.0 SIB30H/10
58 4.0 SIB30/8 Operating Range (SHELL)
36 2.5 SIB30/10
29 2.0 SIB30H/12 Pressure barg
22 1.5 SIB30/12 0 10 20 30* 40 50
752 400
C B A
Temperature °C
Temperature °F
Pressure Shell Design Conditions 572 300

Limiting conditions (ISO 6552) 392 200
Maximum body design conditions PN50 (ANSI 300)
PMA - Maximum allowable pressure 50 barg 212 100
TMA - Maximum allowable temperature 400°C 0 C B A 0
Cold hydraulic test pressure 75 barg 0 145 290 435* 580 750
Pressure psig
Typical Applications The product must not be used in this region.
* PMO Maximum operating pressure rcommended
Steam tracing, steam main drip stations, with proper mechanism
laundry equipment, industrial dryers and A - A Flanged ANSI 300, screwed and socket weld
B - B Flanged BS 4504 PN40
storage tanks. C - C Flanged ANSI 150
2:226
SIB30 and SIB30H
A  
SIB30 Pressure barg
∆PMX ∆PMX
∆PMX SIB30/5
1
SIB30/10 ∆PMX SIB30/7
∆PMX ∆PMX ∆PMX 1
SIB30/8 SIB30/4
SIB30/12 SIB30/6
0.5 1 2 3 4 5 8 10 20 30
350
770 350
30/7
662 300
300 0.08
/12 /10 0/8 SIB 0/6
30 30 B3
SIB
IB SIB3 SI
0.07
S
Steam Traps
0.06
200
441 0.05
200
0/5 C D
Condensate kg/hr.
3
SIB 0/4 0.04
SIB3
Condensate lb./hr.
0.03
100
221 100
90
Buckets
Inverted
188 90
80 0.02
176 80
70 B
154 70
60 60
132
50
110 50 Installation
0.5
7 115 29 244 3 58 473 5 8 116
10 145 20 29030435 A pipeline strainer should be installed ahead of any trap to
∆PMX ∆PMX ∆PMX Pressure
∆PMXpsig protect the head and seat from dirt and scale. Suitable full-
SIB30/12 SIB30/8 SIB30/6 SIB30/4 port isolation valves should be placed around trap to permit
∆PMX ∆PMX ∆PMX servicing. The trap should be installed below the equipment
SIB30/10 SIB30/7 SIB30/5
Pressure barg drainage connection in a horizontal position so that the
SIB30H ∆PMX ∆PMX
∆PMX
SIB30/5
bucket will rise and fall vertically.
SIB30/10 ∆PMX SIB30/7 If installed in exposed locations, consideration should be
∆PMX ∆PMX ∆PMX given to insulating the trap.
SIB30/8 SIB30/4
SIB30/12 SIB30/6
0.5 1 2 3 4 5 8 10 20 30
450
770 450 Sample Specification
/12 /8
400 H/1
0
30H H/6 400
30
662
30H B30 SIB IB 0.1 Steam traps shall be encapsulated inverted bucket type of
B I S
SI S 0.09 all-stainless steel construction, which is tamper-proof and
300 H/5 0.08 maintenance-free, and resists distortion due to freezeup
H/
7 30
30 SIB 0.07 or waterhammer. Trap to have a forged body and drawn
B
SI cover fully weld-sealed against leakage, with threaded
441
0.06
(socket weld) end connections for installation in horizontal
200 200
0.05 piping. Operation shall be self-priming, with orifice size
Condensate lb./hr.
Condensate kg/hr.
selected for the capacity required by the application, and

0.04 suitable for working pressure to 435 psig.
0.03
221
90
188 90
80
176
Size A B C D Weight
0.02
80
SIB30
70
154 70
1/2" 4.3 3.0 4.9 5.6 3.3 lb
60
132 60
15 110 76 124 143 1.5 kg
50
50
110
0.5
7 115 29 244 3 58 473 5 8.5 116
10 12
145 20 29030 435 3/4" 4.3 3.0 4.9 5.6 3.3lb
Pressure psig 20 110 76 124 143 1.5 kg
∆PMX ∆PMX ∆PMX ∆PMX
SIB30H/12 SIB30H/10
SIB30H/7 SIB30H/5
Maintenance SIB30H
∆PMX ∆PMX
SIB30H/8
This product is factory sealed for tamper-proof operation, SIB30H/6
and no 1/2" 4.3 3.0 6.3 7.0 3.9 lb
repair parts are available. Complete isolation of the trap from both 15 110 76 159 177 1.75 kg
supply and return line is required before the trap is removed.
Complete installation and maintenance instructions are given in 3/4" 4.3 3.0 6.3 7.0 3.9 lb
IM-2-400-US, which accompanies the product. 15 110 76 159 177 1.75 kg
TI-2-410-US 06.04
2:227
SIB 45
Steam Traps
The trap contains an inverted

bucket mechanism which Model SIB 45
responds to the difference in
PMO 652 psig (see below)
density between steam and
condensate. The discharge
Sizes 3/4", 1"
action is cyclic. Condensate
and non-condensibles are Connections NPT / SW (see below)
discharged close to steam
Construction Tamper-proof, 2
Buckets
Inverted
temperature. The SIB 45

all Stainless Steel
is sealed for tamper-proof
operation. The SIB 45/5 has Options SW Connections
an integral check valve. (standard on SIB 45/5)
5
No. Part Material 4
6
1 Cover* Stainless Steel ASTM A240 Gr 304
7
3 Bucket Stainless Steel ASTM A240 Gr 304
1
5 Valve Seat Stainless Steel AISI 440B
7 Valve Lever Stainless Steel AISI 321
8 Internal Tube Stainless Steel ASTM A 269-304 9
9 Check Valve Assy. Stainless Steel BS 970 431 S29 3
(SIB 45/5 only) ASTM A 269 TP 316
AISI 420
* The cover is welded to the body using the TIG process. Welds are approved in accordance with
ASME section IX and BS 4870 (1981.) 8

Operating Pressure Range
Trap Model Connections Min. psig (barg) Max. psig (barg)
SIB 45/10 NPT – – to 65 (4.5)
SIB 45/8 NPT 65 (4.5) to 123 (8.5)
SIB 45/6 NPT 123 (8.5) to 290 (20)
SIB 45/5 SW 290 (20) to 652
(45)
Max. Operating Temperature * 842˚F (450˚C) at all operating pressures
* For superheated steam applications, a check valve should be installed at the trap
inlet. (SIB 45/5 has an integral check valve.)
P ressure S hell D esign C onditions

PMA 1440 psig/up to 100˚F 100 barg/up to 38˚C T ypical A pplications
862 psig/529˚F 59 barg/276˚C
Steam tracing, steam main drip stations, laundry
782 psig/842˚F 54 barg/450˚C equipment, industrial dryers and storage tanks.
TMA 842˚F/0-782 psig 450˚C/0-54 barg
2:228
SIB 45
0.5 0.8 1 2 3 4 5 6 8 10 20 30 45
C apacities
Condensate kg/hr
1000 400
800
45/8
700
/10 /6 300
600 45 45
500
200
/5
400 45
Steam Traps
300
100
Condensate lb/hr
200
80
70
Buckets
Inverted
60
50
8 10 20 30 40 50 60 80 100 200 300 400500600
S ample S pecification  
Steam traps shall be encapsulated inverted bucket type of
all-stainless steel construction, which is tamper-proof and
maintenance-free, and resists distortion due to freezeup or
waterhammer. Trap to have a forged body and drawn cover
fully weld-sealed against leakage, with threaded (socket weld) A
end connections for installation in horizontal piping. Operation
shall be self-priming, with orifice size selected for the capacity
required by the application, and suitable for working pressure to
652 psig.
I nstallation CD
A pipeline strainer should be installed ahead of any trap to
protect the head and seat from dirt and scale. Suitable full-
port isolation valves should be placed around trap to permit
servicing. The trap should be installed below the equipment
drainage connection in a horizontal position so that the buck-
et will rise and fall vertically. B
If installed in exposed locations, consideration should be
given to insulating the trap. SIB 45/5 SIB 45/10, 8, 6
M aintenance
This product is factory sealed for tamper-proof operation, and
no repair parts are available. Complete isolation of the trap D imensions ( nominal ) in inches and millimeters
from both supply and return line is required before the trap is Size
A
B C D Weight
removed.
3/4" 4.3 3.3 6.9 7.8 6.5 lb

Complete installation and maintenance instructions are 20 110 85 175 198 3 kg
given in IMI 2.400, which accompanies the product. 1" 4.3 3.3 6.9 7.8 6.5 lb
25 110 85 175 198 3 kg
TI-2-411-US 03.94
2:229
Thermoton Liquid Expansion Steam Traps
6
Types "C" Thermotons can 12
be field adjusted to hold Model Í CL-6 CH-6
Steam Traps
back condensate until it has 1

PMO 9
cooled to between 75˚F and 125 psig 300 psig 3 8
2
212˚F. (Four 50˚F adjust-
ment ranges are available.) Sizes 3/4"
Thermotons can therefore
Connections NPT
function as both steam traps
and very simple temperature Construction Cast Iron Body
Expansion
regulators. Brass & Stainless Steel Internals

13 14
Liquid
Options BSP connections 7
11

Max. Operating Pressure (PMO) CL: 125 psig (9 barg)
CH: 300 psig (21 barg) No. Part Material
Max. Operating Temperature Maximum setting: 212˚F (100˚C) 1 Body Type C Cast Iron ASTM A126 CL B
Pressure Shell Design Conditions 2 Adjustment Head Brass ASTM B124
3 Adjustment Nut Cast Iron ASTM A126 CL B
PMA C: 300 psig/up to 450˚F 21 barg/up to 232˚C 6 Inlet Nut Type C Steel AISI 1117
Max. allowable pressure 7 Element Brass &Stainless Steel
TMA C: 450˚F/0-300 psig 232˚C/0-21 barg 8 Guide Nut Brass ASTM B16
Max. allowable temperature 9 Guide Washer Brass ASTM B36
10 Adjustment End Plug Brass ASTM B62
11 Return Spring Stainless Steel AISI 302
Temperature Ranges 12 Valve Head Stainless Steel AISI 303
Adjustment 13 Valve Seat Stainless Steel AISI 303
Code Range Types
W 170˚ to 212˚F CL-6W
14 Seat Gasket Type C Stainless Steel AISI 302
76˚ to 100˚C CH-6W
B 145˚ to 195˚F CL-6B Typical Applications
63˚ to 91˚C CH-6B Steam trapping applications, such as outdoor storage tanks and non-critical
G 110˚ to 160˚F CL-6G
tracing lines, where extreme sub-cooling is desirable to conserve energy.
43˚ to 71˚C CH-6G
Automatic drainage of steam traps and process equipment in which residual
Y 75˚ to125˚F CL-6Y
24˚ to 52˚C CH-6Y condensate may freeze if the steam supply is interrupted.

Capacities
Maximum Inlet Pressure psig (barg)
Operating 5 10 25 40 50 75 100 125 150 200 250 300
Valve Pressure .34 .68 1.72 2.76 3.45 5.17 6.89 8.62 10.3 13.8 17.2 20.7
Type Orifice psig barg P
ounds of condensate per hour*
CL-6 3/8" 125 8.6 445 630 1000 1260 1400 1730 2000 2240 – – – –
CH-6 5/16" 300 20.7 310 435 690 870 975 1200 1380 1540 1700 1950 2180 2400
* Capacities for 10˚F/5.5˚C drop below opening temperature
Dimensions (nominal) in inches and millimeters Type CL-6, CH-6

Size Weight
& Type A B C D E F
D
3/4" 1.5 4.6 3.7 2.7 – – 4.5 lb A
CL-6/CH-6 38 118 94 68 – – 2.0 kg

C B
2:230
Thermoton Liquid Expansion Steam Traps
Liquid expansion steam traps shall contain a solidly liquid-filled thermostatic This product can be maintained without disturbing the pip-
element, and shall be field-adjustable to discharge condensate at a fixed ing connections. Complete isolation of the trap from both
temperature below 212˚F. supply and return line is required before any servicing is
performed. The trap should be disassembled periodically
for inspection and cleaning of the valve head and seat,
Installation and operation of the element set. Worn or damaged parts
Thermotons function both as steam trap and simple temperature regula- should be replaced using a complete repair kit.
tor. Where over temperature due to element failure will cause risk to people Complete installation and maintenance instructions are
or process a failsafe backup safety control should be fitted. The Type C given in IMI 2.201, which accompanies the product.
Steam Traps
Thermotons should normally be installed with the outlet above the trap. When
used to provide freeze protection, install with outlet downwards (as shown
above) to be self draining. Discharge temperature change is approximately
25˚F per full turn of the adjustment nut. Allow 1/2 hour between adjustemts.
Spare Parts
Expansion
Liquid
Types C
Part No.
1 Element Set (Specify Range) 1A, 1B, 1C, 1D

2 Body Assembly 2A, 2B, 2C
2C Inlet Nut Gasket 2C
3 Relief Spring 3A
4 Adjustment Head 4A, 4B, 4C
5 Lock Nut 5A
2B
2C
1D
1C
2A
4A 1B
5A 1A
Type C
4C
4B
3A
TI-2-201-US 12.06
2:231
No. 8 Liquid Expansion Steam Trap
Steam Traps
The No. 8 Fixed Temperature

Model Í No. 8
Liquid Expansion Thermostatic PMO 250 psig Simple temperature control applications.
Steam Trap has an oil-filled ele-
ment set to operate at a fixed Sizes 1/2" Note: Suitable fail safe precautions
temperature. It is easily adjust- must be taken.
ed to discharge condensate at Connections NPT
any temperature between 140˚ Steam trapping applications
Expansion
where it is desireable to subcool

Liquid
and 212˚F (60˚ and 100˚C). Construction Bronze Body

Brass & Stainless Seel Internals the condensate below 212˚F.

Options
BSP connections
1 2 3
4
5 6
7
8
No. 8 set at 140° - 212°F
9
when used outside or in
10 freezing conditions.
11
No. 8 adjustable in door process

temperature control and condensate
drainage.

No. Part Material Max. Operating Pressure (PMO) 250 psig(17 barg)
1 Adjustment Nut Brass BS 2872 CZ 122
2 Overload Spring Stainless Steel AISI 302 Max. Operating Temperature 450˚F (232˚C)
3 Element Nut Brass BS 2872 CZ 122
4 Washer Brass BS 2870 CZ 108
5 Adjustment Locknut Brass BS 2872 CZ 122
6 Guide Screw Brass BS 2872 CZ 108
7 Body Gunmetal Bronze Type B62 Max. allowable
8 Element Brass 282 psig/416˚F 19 barg/213˚C
pressure
9 Valve Stainless Steel AISI 431 152 psig/0-500˚F 10.5 barg/0-260˚C
10 Valve Seat Gasket Copper BS 2870 CZ 101 TMA 500˚F/0-152 psig 260˚C/0-10.5 barg
11 Valve Seat Stainless Steel AISI431 Max. allowable temperature
2:232
No. 8 Liquid Expansion Steam Trap
20 40 60 80 100 200 250
Capacities 400
800 C B
Condensate kg/h
Capacity 700
Condensate lb/h
300
shown is 600 A
based on a
500
trap with the
adjustment 200
3 turns open
400 Dimensions
Steam Traps
and handling

condensate 300 Size A B C Weight
at 176˚F
80˚C. 1/2" 1.3 5.4 3.1 2.7 lb
100 32 137 78 1.2 kg
1 2 3 4 5 10 17
Differential Pressure bar (x 100 = kPar)
Expansion
Liquid
Spare Parts
Installation
The No. 8 functions both as steam trap and simple temperature
regulator. Where over temperature due to element failure could Locknut
cause risk to people or process, a failsafe backup safety control
should be fitted. A ‘Y’ strainer should be installed upstream of
Round-
the trap. For fixed temperature discharge, the No. 8 trap should Head
be installed with the inlet below the equipment being drained. Screw
The outlet should always be above the trap. On indoor pro- Adjustment
cess applications outside freezing application outlet should be Nut D
rotated down for full drainage. Full-port isolating valves should
be installed upstream and downstream of the trap.
A
Element Set
C
Steam traps shall be of the liquid expansion type, having bronze B
bodies with screwed connections and stainless steel trim.
Condensate discharge temperature shall be adjustable within
the range specified while traps are in service.
Maintenance
The No. 8 trap 140˚-212˚F range is repairable. Complete isolation
of the trap from both supply and return line is required before
any servicing is performed. The trap should be disassembled
periodically for inspection and cleaning of the valve head and
seat. Worn or damaged parts should be replaced using a com-
plete element set (range 140˚ - 212˚F only).
If the thermostat becomes inoperative, the cimplet No. 8 must

be replaced. Complete installation and maintenance instruc-
Element Set A, B, C, D
tions are given in the IMI sheet, which accompanies the
product. Note: Part for adjustable No.8 only.
TI-2-200-US 07.02
2:233
Bydrain Freeze Protection Liquid Expansion Trap
Description Typical Applications

The Spirax Sarco bydrain freeze protection liquid expansion trap is Freeze protection for float & thermostatic steam traps, coils, tanks,
Steam Traps
made of stainless steel. It has been specifically designed for protecting water lines on docks, eyewash stations, safety showers, trac-
condensate systems from frost damage. This fixed temperature ing condensate manifolds, tracing steam manifolds, condensate
discharge trap continuously monitors the temperature in the pipes; return lines, pressure powered pumps, electric pumps, and flash
the trap is firmly closed at 45°F, but as the temperature of the liquid tanks.
cools to 36°F the trap opens, discharging any liquid in the pipe.
➧
Standards
Expansion
This product fully complies with the requirements of the European

Liquid
Pressure Equipment Directive 97/23/EC.
Certification
This product is available with certification to EN 10204 3.1.B.
Note: All certification /inspection requirements must be stated at
the time of order placement.

½" NPT
Limiting conditions 2
Body design conditions PN50, Class 300 to ANSI B 16.34
PMA - Maximum allowable pressure 600 psig (41.4 bar g)
TMA - Maximum allowable temperature 842°F (450°C)
2
PMO - Maximum operating pressure 145 psig (10 bar g)
TMO - Maximum operating temperature 158°F (70°C)
Minimum operating pressure for satisfactory operation is 1psig
No backpressure for correct operation must free drain. 1
Designed for a maximum cold hydraulic test pressure of 62 bar g
1
Note: The trap seat is completely open at a water circuit temperature 3
of 36°F and closed at 45°F. 3
Materials
No. Part Material
1 Body Stainless steel AISI 316L
2 Thermostat Brass
3 Valve head PTFE
Internal parts Stainless steel Capacities
Dimensions/weights (approximate) in inches and lbs. Pressure (psig) GPM #/hr
Size Connections A B Weight 1 1.2 587
½" NPT 1.7 4.3 1.4
2 1.5 766
5 2.2 1090
10 2.8 1423
25 4.0 2024
50 5.3 2643
B
100 6.9 3451
145 8.0 3981
B
2:234
Bydrain Freeze Protection Liquid Expansion Trap
Float & Thermostatic Trap Water or
Pressure Powered
Condensate Line
Pump
6" Minimum
6" Minimum
6" Minimum Bydrain
Steam Traps
Bydrain
Bydrain
Expansion
Safety Shower
Liquid
Bydrain
Safety information, installation and Operation

maintenance The Bydrain should be used for any application where flow to
For full details see the Installation and Maintenance Instructions replenish temperature is required to prevent freezing of water or
(IM-P670-01) supplied with the product. condensate lines or to drain a vessel which is prone to freezing due
to ambient conditions. The normal failure mode is in the open posi-
How to order tion unless plugged by debris.
Example: 1 off Spirax Sarco ½" bydrain freeze protection liquid
expansion trap with screwed NPT end connections. Installation
The marking on the trap indicates the flow direction if placed on
Sample Specification water line, condensate line, tank, etc. An isolation valve should be
Temperature actuated drain trap shall have a stainless steel body placed ahead of trap to allow for removal of trap without draining
with brass thermostatic actuator, which will operate in a vertical or the system. When used on steam trap isolation valves should be
horizontal position. Thermostatic actuator to be tamper proof and on the steam itself so no isolation is required ahead of the Bydrain.
a sealed encapsulated unit. Thermostatic actuator to crack open Discharge must go to zero atmospheric pressure only, to avoid
at 36°F and be closed tight at 45°F. Drain trap to operate from 0 damage to the thermostat. The pipe connections should never be
to 145 psig pressure range. welded. Vertical is the preferred position where space is available.
When used in a horizontal position pitch piping toward the trap.
When used on steam service or hot condensate the trap must be
at least 6" or more from the device. Discharge into large diameter
drain or ditch. Never create an "ICE PATCH" hazard by discharging
on to slab or walkway.
TI-P670-02-US 3.14
2:235
SMC32 and SMC32Y Carbon Steel
Bimetallic Steam Trap
The SMC32 and SMC32Y are
Model Í SMC32 SMC32Y Typical
carbon steel maintainable bime-
Applications
Steam Traps
tallic steam traps with straight PMO 465 psig

connections. The SMC32 has Kitchen and laun-
an integral flat strainer screen Sizes 1/2", 3/4", and 1"
dry equipment,
and the SMC32Y has an integral steam tracers, hos-
Connections NPT, SW, FLG ANSI 150 & 300
cylindrical Y-type strainer. pital equipment,
Construction Forged steel body and cover, stainless steel internals steam coils, steam
radiators and
Options Blowdown valve for SMC32Y. steam main drip
Bimetallic
stations.
Limiting Operating Conditions (ISO 6552)

Body design conditions PN40
PMA -Maximum allowable pressure 725 psig 50 barg SMC32
TMA -Maximum allowable temperature 752°F 400°C
PMO -Maximum operating pressure 464 psig 32 barg
TMO -Maximum operating temperature 662°F 300°C 1
Designed for a maximum cold hydraulic test pressure of 1088 psig 75 barg
4
Note: PMA & TMA are pressure/temperature related - see chart below.
9 2
Operating range
Pressure barg
5
10 20 30 32* 40 50 3
0
752 A 400
6
662
Temperature °C
7
Temperature °F
350
572
300
392 200 8
Steam
212 saturation
curve 100
E B 0
0
0 145 290 425 580 725
464 Pressure psig
The product should not be used in this region or beyond its
operating range as damage to the internals may occur.
*PMO Maximum operating pressure 464 psig 32 barg. SMC32Y
Materials A-B Screwed, socket weld, butt weld and flanged ANSI 300
A-E Flanged ANSI 150
No. Part Material
1 Cover Carbon steel DIN 17243 C22.8
(W/S 1.0460) ASTM A105N
2 Bimetallic element Corrosion resistant bimetal Rau
and stainless steel Type H46
3 Valve seat Stainless steel BS 970 431 S29
4 Locking nut Stainless steel
5 Strainer screen Stainless steel AISI 304
6 Valve Stainless steel
7 Cover gasket Stainless steel
reinforced exfoliated graphite
8 Body Carbon steel DIN 17243 C22.8
(W/S 1.0460) ASTM A105N
9 Cover bolts Stainless steel (M10 x 30) A2 - 70
10 Strainer cap Carbon steel DIN 17243 C22.8 5
(W/S 1.0460) ASTM A105N 11 10
11 Strainer cap gasket Stainless steel BS 1449 304 S16
2:236
SMC32 and SMC32Y Carbon Steel
B
Dimensions (NOMINAL) IN INCHES AND MILLIMETERS WEIGHT WEIGHT
Size A A1 B C D E F G SCR/BW FLGD
SMC32
3.7 5.9 3.7 3.6 0.7 2.0 - - 3.8 lb 6.8 lb
1/2" DN15
95 150 94 92 17 51 - - 1.47kg 3.1kg
3.7 5.9 3.7 3.6 0.7 2.0 - - 3.8 lb 8.2 lb
3/4" DN20
95 150 94 92 17 51 - - 1.7 kg 3.7kg
3.7 5.9 3.7 3.6 0.7 2.0 - - 4.0 lb 9.7lb
D 1" DN25
95 160 94 92 23 51 - - 1.8 kg 4.4 kg
Required Cap SMC32Y
Removal Height 3.7 5.9 3.7 3.6 - 2.0 2.1 1.1 4.2 lb 7.3 lb
E 1/2" DN15
95 150 94 92 - 51 53 28 1.9kg 3.3kg
Steam Traps
3.7 5.9 3.7 3.6 - 2.0 2.1 1.1 4.2 lb 8.8 lb
3/4" DN20
95 150 94 92 - 51 54 28 1.9kg 4.0kg
3.7 6.3 3.7 3.6 - 2.0 2.3 1.1 4.4 lb 10.4 lb
C 1" DN25
95 160 94 92 - 51 58 28 12.0kg 4.7kg
Steam trap shall be Spirax Sarco SMC32/SMC32Y bimetallic-type which self-adjusts to all pressures to 464
psig. Body construction of forged steel with side inlet and outlet threaded (or socket weld) ends containing an
Bimetallic
F integral stainless steel strainer. Shall be provided with blowdown when required, and be maintainable in the field
without disturbing the piping. Operating bimetal of design capable of resisting waterhammer and freezing condi-
tions, and can withstand up to 662°F temperatures.
A
A1
G
Required Strainer Cap Spare parts
Removal Distance Element set 2, 3, 4, 6
Strainer screen SMC32 (3 off) 5
Capacities Strainer screen and gasket SMP32Y (1 off) 5, 11
Set of cover gaskets (packet of 3) 7
Differential pressure bar (x 100=kPa) Strainer cap gasket (packet of 3) 11
0.1 0.5 1 2 3 4 5 10 20 30
8820 4000
6615 3000
4410 4410 9
2205 2000
Condensate kg/hr
Condensate lb/hr
1102 1000
992 500
6
661 400 4
2 Element set
441 300 SMC32
3
200 5 7
220
SMC32Y
110 50
0.1 7.3 15 29 44 58 73 145 296 435
Differential pressure psig
Hot water capacity Cold water capacity
Installation
The trap is designed for installation with the bimetal in a horizontal plane Parts represented
and the cover at the top, preferably with a drop leg immediately preced- as dotted lines,
ing the trap. When welding the trap into the pipeline, there is no need indicate not sold
to remove the element, providing the welding is done by the electric arc as spares.
5
method. Full port isolating valves should be installed upstream and down- 11
stream of the trap.
10
Maintenance
This product can be maintained without disturbing the piping connections. Recommended tightening torques
Complete isolation of the connector from both supply and return line is
Item
Part FT/LB
The trap should be disassembled periodically for cleaning of the strainer
screen and inspection and cleaning of the valve head and seat.
Worn or damaged parts should be replaced using a complete Bimetal 3 Valve seat 24 A/F 85 - 92
Assembly Set. 9 Cover bolts 17 A/F M10 x 30 17 - 20
Complete installation and maintenance instructions are given in the 10 Strainer cap 27 A/F 89 - 100
IM-P076-09 sheet, which accompanies the product.
TI-P076-10-US 4.04
2:237
HP80, HP100, HP150 and HP210 Series
Bimetallic Steam Traps
Steam Traps
Description
Spirax Sarco’s HP80, HP100, HP150
and HP210 bimetallic steam traps are
made of forged steel, and designed
for draining high pressure, high tem-
perature steam lines and processes.
These steam traps, which are spe-
Bimetallic
cially designed for HP steam, have a

reinforced stainless steel insert within
the body and can be repaired inline.
They operate with no loss of steam,
and quicky drain air, non-condensate
gases and large quantities of cold
water on start-up. Normally open
in the event of failure, they have a
check valve, a built-in strainer screen
and an external device for adjusting
the discharge temperature of the
condensate.

1/2", 3/4" and 1" socket weld to ANSI B 16.11
or butt weld to ANSI B 16.25 Materials
No. Part Material
Limiting Conditions
1 Body
HP80 Alloy steel ASTM A182 F11
HP80 PN250, Class 1500 HP100, 150, 210 Alloy steel ASTM A182 F22
HP100 to ANSI B 16.24 2 Valve seat gasket Stainless steel AISI 304
Body design conditions
HP150 PN420, Class 2500 3 Bimetallic element Stainless steel
HP210 to ANSI B 16.34 4 Strainer screen Stainless steel AISI 304L
HP80 1160 psig 80 barg 5 Gland packing Graphite (asbestos-fee)
PMO - Maximum operating 6 Locking gland nut Stainless steel
pressure HP100 1450 psig 100 barg
HP150 2175 psig 150 barg Metal, stainless steel/graphite
7 Cover gasket
HP210 3045 psig 210 barg (asbestos-free)
HP80 932°F up to 1160 psig HP80 Alloy steel ASTM A182 F11
TMO - Maximum 8 Cover
500°C up to 80 barg HP100, 150, 210 Alloy steel ASTM A182 F22
operating
temperature HP100, HP150, HP210 1058°Fup to 3 045 psig Cover HP80 Steel ASTM A193 B7
9
570°C up to 210 barg bolt HP100, 150, 210 Steel ASTM A193 B16
HP80 290 psig 20 barg 10 Blind nut gasket Metal, stainless steel/graphite
11 Blind nut Steel ASTM A105
Minimum operating pressure HP100 362 psig 25 barg
HP150 362 psig 25 barg
HP210 362 psig 25 barg
PMX - The back pressure for correct operation must not exceed
90% of the upstream pressure.
Designed for a HP80 and HP100 5628 psig
maximum cold 388 barg
hydraulic test HP150 and HP210 9367 psig
pressure of: 646 barg Certification
This product is available with certification to EN 10204 3.1.B
All certificates must be requested at the time of ordering.
2:238
HP80, HP100, HP150 and HP210 Series
Bimetallic Steam Traps
Dimensions/weights (approximate) in mm and kg Capacities
Capacities
Differential pressure barg (x 100 = kPa)
20 30 40 50 100 210
17640 8000
15435 7000
13230 6000
11025 5000
8820 4000
6615 3000
Condensate kg/h
Condensate lb/h
Steam Traps
4410 2000
HP100
HP150
HP210
HP80
2205 1000
1985 900
1764 800
1544 700
1323 600
Bimetallic
1102 500
290 435 580 725 1450 3045
Hot water capacity
Cold water capacity
Size A B C D Weight
1/2" 6.3" 160 5.4" 138 2.3" 58 5.9" 150 21 lb. 9.5
HP80 3/4" 6.3" 160 5.4" 138 2.3" 58 5.9" 150 21 lb. 9.5
1" 6.3" 160 5.4" 138 2.3" 58 5.9" 150 21 lb. 9.5 Spare Parts
1/2" 6.3" 160 5.7" 145 2.3" 58 5.9" 150 23 lb.10.5 The spare parts available are detailed below. No other parts are sup-
HP100 3/4" 6.3" 160 5.7" 145 2.3" 58 5.9" 150 23 lb.10.5 plied as spares.
1" 6.3" 160 5.7" 145 2.3" 58 5.9" 150 23 lb.10.5
1/2" 8.3" 210 6.6" 168 2.4" 61 5.9" 150 25.4 lb.11.5 Available spare
HP150 Bimetallic assembly kit 2, 3, 4, 7, 10
HP210 3/4" 8.3" 210 6.6" 168 2.4" 61 5.9" 150 25.4 lb.11.5
1" 8.3" 210 6.6" 168 2.4" 61 5.9" 150 25.4 lb.11.5 Screen 4
Gasket Kit 2, 7, 10
Check Valve Assembly 13, 14
Installation and maintenance How to order spares

Full Installation and Maintenance Instructions (Inclusive of operation Always order spares by using the description given in the column
and fault finding) are supplied with the product, see IMI headed ‘Available spare’ and state the size and model of the bimetal-
lic steam trap.
How to order Example: 1 — Bimetallic assembly kit for a 1" Spirax Sarco
Example: 1 off 1/2" Spirax Sarco HP80 bimetallic steam trap HP80 bimetallic steam trap.
with socket weld end connections.
Item in mm Ft. / Lbs.

10
3 36 A/F 88.51
6 21 A/F
HP80 24 A/F 88.51
9 HP100 24 A/F 118
7 HP150, HP210 30 A/F 147.5
4
HP80, HP100 41 A/F 59
11
HP150, HP210 55 A/F 103.2
3
2
12
13
14
TI-P623-06-US 1.14
2:239
HP45
Steam Traps
Description
Spirax Sarco’s HP45 bimetallic steam traps are made of forged
steel, and designed for draining high pressure, high temperature 9
steam lines and processes.
10
These steam traps, which are specially designed for HP steam,
have a reinforced stainless steel insert within the body and can
8
Bimetallic
be repaired inline. They operate with no loss of steam, and

quicky drain air, non-condensable gases and large quantities of
cold water on start-up. 7
4
Normally open in the event of failure, they have a check valve, a
6 5
built-in strainer screen and an external device for adjusting the
discharge temperature of the condensate.
3
Sizes and pipe connections Materials

1/2", to 1" screwed BSP/NPT and socket weld ends (ANSI B No. Part Material
16.11) 1 Body Steel ASTM A105 Gr.II or equivalent
3/4" and 1" with ANSI 600 flanges 2 Valve seat gasket Stainless steel AISI 304
3 Bimetallic element Stainless steel
4 Strainer screen Stainless steel AISI 304L
5 Cover gasket Metal, copper/graphite (asbestos-free)
6 Cover Steel ASTM A105 or equivalent
7 Cover bolt Steel
Limiting Conditions 8 Blind nut gasket Metal, copper/graphite (asbestos-free)
Body design conditions PN150, Class 900 to ANSI B 16.34 9 Blind nut Steel ASTM A105 or equivalent
PMO - Maximum operating pressure 652 psig 45 barg 10 Lock-nut Steel
TMO - Maximum operating temperature 842°F 450°C
Minimum operating pressure 217 psig 15 barg
∆PMX - The back pressure for correct operation must not exceed
90% of the upstream pressure. Certification
Designed for maximum cold hydraulic test pressure of 3320 psig 229 This product is available with certification to EN 10204 3.1.B
barg All certificates must be requested at the time of ordering.
2:240
HP45
Dimensions/weights (approximate) in mm and kg Capacities
Capacities
D Withdrawal distance for bimetallic element Differential pressure barg (x 100=kPa)
15 20 25 30 35 40 45
15435 7000
13230 6000
11025 5000
8820 4000
B 6615 3000
Condensate kg/hr
Condensate lb/hr
Steam Traps
4410 2000
2205 1000
1984 900
C 1764 800
1544 700
Bimetallic
1323 600
A1 1102 500
217 290 362 435 508 580 652
A
Hot water capacity Cold water capacity

Size A A1 B C D Weight
1/2" 6.3" 160 4.9" 124 2.3" 58 5.9" 150 17.6 lb. 8.0
3/4" 6.3" 160 4.9" 124 2.3" 58 5.9" 150 17.6 lb. 8.0
1" 9.25" 235 6.3" 160 4.9" 124 2.3" 58 5.9" 150 17.6 lb. 8.0
3/4" 9.25" 235 6.3" 160 4.9" 124 2.3" 58 5.9" 150 22.0 lb.10.0
DN20 ANSI 600
1" 9.25" 235 6.3" 160 4.9" 124 2.3" 58 5.9" 150 23.2 lb.10.5 Spare Parts
DN25 ANSI 600
The spare parts available are detailed below. No other parts are sup-
plied as spares.
Available spare
Bimetallic assembly kit 2, 3, 4, 5, 8
Installation and maintenance Strainer Screen 4
Full Installation and Maintenance Instructions (Inclusive of operation
and fault finding) are supplied with the product, see IMI How to order spares
Always order spares by using the description given in the column
How to order headed ‘Available spare’ and state the size and model of the bimetal-
Example: 1 of 1/2" Spirax Sarco ‘BYVAP’ HP45 bimetallic steam lic steam trap.
trap with socket weld end connections. Example: 1 — Bimetallic assembly kit for a 1" Spirax Sarco
‘BYVAP’ HP45 bimetallic steam trap.
8 Item Ft. / Lbs.
4 3 36 A/F 88.51
5 7 22 A/F 59.0
9 24 A/F 59.0
10 24 A/F 118
TI-P623-02-US 3.14
2:241
SPIRA-tec Steam Loss Detector System
®
Type 30 (for use with SSL1 Sensor)

The SPIRA-tec® Type 30 Indicator is a portable, battery-
Steam Traps
operated instrument designed to detect the presence of a

steam leak in a steam trap (when used with a sensor cham-
ber) and to indicate this condition on an LED indicator.
Plug into SSL1 Sensor
on sensor chamber,
Limiting Operating Conditions IFT with SSL1,
Max. Ambient Temperature 104˚F (40˚C) strainer connector with
SSLI (IPC20. IPC21.
Detection
Fault
The Indicator Box is a polyamide plastic enclosure housing

the electronic circuit.
Operation
Full instructions are included with each indicator. The indicator
incorporates a test circuit which will show whether the battery
B C
needs renewing or the indicator is faulty. To test for steam loss,
plug indicator into sensing chamber ahead of trap. In essence,
a green light √ means a trap which is working correctly, i.e. clos-
ing to steam, and a red light x indicates a trap which is allowing
steam to pass.
SPIRA-tec steam leak detection system shall be comprised of
an in-line sensor chamber or trap with Integral Sensor and a
portable indicator box and cable for test purposes.
Sensor chambers, fitted before each trap, shall have ductile
A
iron or steel bodies with screwed or socket weld connections,
and incorporate a level-sensing electrode.
The hand-held indicator box shall have positive colored pass
and fail lights, an internal circuit check facility and be UL listed
as intrinsically safe for use in hazardous locations. An indicator
cable 4 feet shall be provided with each box.
Optional items shall include a hand-operated remote test box
for testing either a single trap or up to 12 traps, an automatic
remote electronic monitoring system for up to 16 traps, a blank-
ing plug to prevent ingress of dirt and cable plug tails of either
of the push fit type or screw-on connection style.
The system shall test for steam loss by detecting the presence
or absence of condensate using the diffference in conductivi- Dimensions (nominal) in inches and millimeters
ties of water and steam. Trap operation shall be indicated by a
green (pass) light or a red (fail) light on the indicator box. Weight
A B C (without bat-
tery)
6.2 2.4 1 4.6 oz
Indicator Cable 157 62 25 130 g
A four-foot-long indicator cable of twin core, Teflon insulated,
Hytel sheathed cable is provided with the indicator. It has con-
nections on the ends for the Sensor Chamber or trap (if trap has Spare Parts
Integral Sensor) and the Type 30 indicator. The Hytel sheathing The indicator cable is available as a spare part. To order, specify cable only.
will withstand 230˚F (110˚C).
2:242
SPIRA-tec Steam Loss Detector System
®
Type 30
Purpose Installation
The SPIRA-tec trap failure indicator is designed to indicate whether a The sensor chamber with SSLI sensor should be fitted immediately
steam trap is working correctly. It consists of a permanently installed upstream of the trap, in a horizontal line with the direction of flow accord-
sensor chamber and an indicator which is plugged into the sensor ing to the arrow on the body, or a trap with Integral SSL1 Sensor. The
chamber for testing and removed when the testing is completed. cable from the indicator should be disconnected from the sensor cham-
ber or remote test point after checking.
Operation Air and other incondensible gases present at the trap on start-up should
be allowed to dissipate to avoid a false red signal.
Trap Working Blast discharge traps may cause a temporary red flicker, but green over
Condensate flows to the steam trap, under the weir. A small hole in the most of the cycle shows the trap to be working properly.
Steam Traps
top of the weir balances the pressure on either side and ensures that
the sensor on the upstream side in submerged in condensate. When Batteries
the sensor is connected to the indicator, the circuit is complete and Type 30 Indicator – One 9 volt battery.
gives a green √ signal.
Trap Passing Steam Component Specifications

Steam volume in the sensor chamber increases, raising the pressure TIS 2.701, Sensor Chambers
TIS 2.702, Remote Test Points
Detection
difference across the weir. The upstream condensate level drops to
Fault
expose the sensor, breaking the circuit to give a red x signal. TIS 2.704, Automatic Monitor
Intrap Sensing Chamber Sensing

Hole
Inlet Steam trap

(working)
Sensor chamber
SSL1 Sensor
Condensate Weir
Live steam
Inlet
Air vent passing
IFT-14 live steam
SSL1
SSL1
Heat-resistant
plug tail.PT1
IPC20 and IPC21 are strainer connectors with

a spiratec SSL1 Sensor
R1
SSL1 Remote test points

R12
IPC21
IPC20
Indicator
ITD32 Indicator cable
IBP31
UL Listed
Type 30
TI-2-700-US 06.04
2:243
SPIRA-tec Sensor Chambers ®
ST14, ST16, ST17

The Sensor Chamber is installed IN
Steam Traps
Model Í ST14 ST16 ST17

upstream of the steam trap as
part of the SPIRA-tec® steam PMO 464 psig
trap fault detection system.
The chamber is supplied with a Sizes 1/2" to 2" 1/2", 3/4", 1" 1
drilled and tapped connection
for the SPIRA-tec® sensor (stan- OUT
Connections NPT
dard or waterlogging) which is
Detection
supplied separately (see other Construction Steel Stainless Steel Ductile Iron
Fault
side). Steam trap status is indi-

cated on a portable indicator Options SW SW Connections
(Type 30) or remote monitor Connections ANSI 150 & 300 3, 4
3/8" Sensor
(R16C & R16E). Flanges Connection
Right Hand Shown
A
Max. Operating Temperature (TMO) Saturated Steam Temperature
C

Max. allowable pressure 464 B (1" size)
psig/482°F 32 barg/250°C
319 psig/662°F (ST17 only) 22 barg/350°C
304 psig/752°F (ST14&ST16) 21 barg/400°C
TMA 662˚F/0-319 psig (ST17 only) 350˚C/0-22 barg

Max. allowable 752˚F/0-304 psig (ST16 & ST14) 400˚C/0-21 barg
temperature Dimensions (nominal) in inches and millimeters
ST14 & ST16 A B C Weight

Sample Specification 1/2", 3/4" 3.0 4.0 0.9 1.8 lb
SPIRA-tec® steam leak detection system shall consist of an in-line sensor chamber and 75 101 23 0.8 kg
a portable or remote indicator box and cable for test purposes. 1" 4.7 4.7 1.1 4.8 lb
Sensor chambers, fitted before each trap, shall have ductile iron, steel, or stainless steel 120 120 28 2.2 kg
bodies with screwed, socket weld or flanged connections, and incorporate a sensing
1-1/2", 2" 9.9 8.5 1.8 48.4 lb
element.
The hand-held indicator box shall have positive colored pass and fail lights, an internal (ST14 only) 252 215 45 22.0 kg
circuit check facility. An indicator cable 4 feet long shall be provided with each box. ST17
Optional items shall include a hand-operated remote test box for testing either a single 1/2", 3/4" 2.8 3.5 0.9 2.6 lb
trap or up to 12 traps, an automatic remote electronic monitoring system for up to 16 72 89 23 1.2 kg
traps, a blanking plug to prevent ingress of dirt, and cable plug tails of either the push-fit
type or screw-on connection style.
1" 4.7 4.7 1.1 4.8 lb
The system shall test for steam loss by detecting the presence or absence of condensate 120 120 28 2.2 kg
using the diffference in conductivities of water and steam. The system shall also test for
traps failed, closed or blocked by detecting temperature drops at the steam trap. Trap Maintenance
operation shall be indicated by a green (OK) light or a red (fail open) light, or an amber (fail The sensor should be removed periodically to inspect
closed) light on the indicator box. and clean the tip and insulator.
Installation Spare Parts

The sensor chamber should be installed immediately upstream of the trap (close coupled) Sensor and Sensor Gasket
in a horizontal position with the direction of flow according to the arrow on the body. Blanking Plug
No. Part Material - ST14 Material - ST16 Material - ST17
1 Sensor Chamber Steel DIN 17245 GS C25 Stainless Steel AISI 316L Ductile Iron DIN 1693 GGG 40
3 Drain Plug Stainless Steel BS 970 431 S 29 Stainless Steel AISI 316L Stainless Steel BS 970 431 S 29
4 Drain Plug Stainless Steel BS 1449 304 S 16 Stainless Steel AISI 316L Stainless Steel BS 1449 304 S 16
 TI-2-701-US 05.06
2:244
SPIRA-tec Sensor Chambers
®
ST14, ST16, ST17

SPIRA-tec® sensor
assemblies are instal-
Model Í Standard Waterlogging Right Hand Shown
led into the sensor

chamber (see other
Connections 3/8" BSP
side) for detection
of condensate and Construction Stainless Steel
temperature drops at
the steam trap. This Type Conductivity Conductivity
& Temperature Chambers
indicates where the are supplied
steam trap is leaking Options Plug Tail Assemblies separately.
Steam Traps
steam or is failed, (PT1, PT2, or PT3)
closed or blocked.
Sensor Plug Gasket
Waterlogging Sensor Assembly

Detection
Max. Operating Temperature (TMO) Saturated Steam
Fault
Temperature
PT1
Standard Sensor:
Sensor shall be of stainless steel construction with suitable insula- Standard sensor
tor. The sensor shall be capable of determining different conductivi-
ties associated with steam and condensate.
Waterlogging Sensor: PT2

Sensor shall be of stainless steel construction with suitable insula-
tor. The sensor shall be capable of determining different conduc- PT3
tivities associated with steam and condensate. The sensor shall
also detect temperature drops associated with steam traps that fail
closed, are blocked, or not in use. Sensor shall be made with plug Plug tail Assemblies
supplied separately
tail on right hand or left hand side.
Installation
The sensor is installed into the side connection on the SPIRA-tec®
sensor chamber. Chamber mounted upstream of trap as close as
possible.
Maintenance Spiratec products

The sensor should be removed periodically to inspect and clean the
shall not be used
tip and insulator. in hazardous areas and
Determine sensor position: explosive atmospheres.
If you were to straddle the pipe facing in the direction of flow, right
hand sensor would be on right side and left hand on your left side.
Note: You must order sensor separately. Chamber does not have
sensor installed when supplied
Sensor types:
SSLI Steam leakage for use output only with type 30, R1C and
R16C
WLSI Steam leakage and water logging for use with R1C only.
WLSI with diode steam leakage and water logging for use with R16C
only.
TI-2-701-US 05.06
2:245
SPIRA-tec Remote Test Point ®
R1 and R12
The SPIRA-tec® Trap Leak Detection System is designed to
Steam Traps
indicate whether a steam trap is leaking steam.

A Plug Tail is fixed permanently into the sensor chamber, R12
and this is then wired to the remote test point sited at any RemoteTest
convenient point. Trap checking is then carried out by plug- Point
ging into the remote test point rather than into the sensor
chamber.
Detection
Available Types
Fault
R1 test point, suitable for one sensor chamber.

R12 test point has a selection switch which can be used for
checking up to 12 sensor chambers.
The plug tail is supplied with 4 feet (1.25 m) of wire. Any addi-
tional wire must be provided by the installer in accordance with
the Installation and Operating Instructions.
PT 1 plug tail is available with plug in connection
PT 2 plug tail is available with screw on connection and brass R1
angle pattern housing. RemoteTest
(PT 2 & PT 3 provide protection to IP67.) Point
Removing nut #1 allows a conduit adaptor to be connected to
the M16 conduit thread on the housing, if cable protection is
required.
R1 * Plug in
Connector A C
Maximum Ambient
Temperature Screw On R1
176°F (80°C) Connector
R12 PT1 B
Maximum Ambient
Temperature
120°F (49°C)
PT2
A C
R12
#1
B
* For application where
temperature exceeds 176°F —
metal encloser is available
(R1 only) consult factory. PT3
Dimensions

Type A B C Weight
#1
R1 3.2 3.1 2.1 0.4 lb
82 80 55 0.2 kg
R12 3.1 4.7 2.1 0.7 lb
80 120 65 0.3 kg
2:246
SPIRA-tec Remote Test Point ®
R1 and R12
Use in Hazardous Areas
The Type 30 Indicator is listed by Underwriters Laboratories, Inc., as intrinsi-
cally safe for use in hazardous locations (Class 1, Division 1 & 2, Groups A, B,
C & D, in accordance with U.L. Standard 913) when used with the ST Sensor
Chamber, R1 and R12 remote test points.
The R1 and R2 are also approved for use in hazardous locations by BASEEFA
under BS 5501, Parts 1 & 7. The enclosure is rated to IP 20 under BS 5490.
1977.
Permissible Interconnecting Cables Waterproof

The total Capacitance, Inductance and Inductance to Resistance (L/R) ratio
Steam Traps
Cable
of cables used in hazardous areas, must not exceed the following values: Entry (R12)
Capacitance Inductance or L/R ratio

Group in mF in mH in mH/ohm
II C 0.3 0.22 19
II B 0.9 0.66 57
II A 2.4 1.76 152
Detection
Installation
Fault
Fig. 1
1. Decide on the most convenient cable entry. Remove the front cover by taking
out the four securing screws and drill the required hole in the side or back of
the test point. Fit a suitable waterproof cable entry. (Fig. 1) Note: The R1
cover will only fit one way round.
2. Secure the test point to a flat surface using the four mounting holes outside
the sealed enclosure.
3. Connect the Plug Tail PT1, PT2, or PT3 into the pipeline sensor chamber.
Extend the 4-ft (1.25 m) of cable provided by connecting on a suitable; length
of twin core cable. The type of cable is not critical – lightweight wire with 20
gauge conductors or 7/0.2 multi-strand wire will suffice. Similarly, the type of
connection is not critical, but it should be made waterproof if exposed to
moisture. The extension cable should be passed through the cable entry (Fig
2).
4. In the case of the R1, connect the extension to the terminals inside the cover. Plug Tail PT1
5. In the case of R12, connect the extension from all red or green wires to the
numbered terminals on the edge connector, noting the number of each sensor.
The test sheet provided can be used for this purpose. Extensions from all the
blue wires should be connected to the square ground bar in the base of the box.
With screw heads facing outwards, push the edge connector onto the printed
circuit board (Fig. 3).
6. Replace the front cover and the four securing screws.
To Operate Terminal Strip

Plug the indicator cable into the socket provided and use the indicator in (by others)
accordance with its instructions.
In the case of the R12, the rotary switch should be used to select the sensor to
be checked.
Waterproof
Cable
Entry (R1)
Fig. 3 Fig. 2
Edge
Connector
TI-2-702-US 02.04
2:247
R1C Steam Trap Failure Monitor
Steam Traps
The R1C steam trap failure monitor will monitor the performance of
a single steam trap when used in conjunction with a Spiratec sensor
chamber and sensor. It will indicate whether a trap is operating cor-
rectly, passing live steam or has failed closed by means of colored
trap status lights on the unit. Analog and digital outputs allow it to
be connected directly to BEMS/EMS to indicate steam trap status
remotely.
Detection
S ystem C omponents
Fault
To detect a steam trap that is leaking steam, a standard SS1 Spiratec

sensor combined with a Spiratec sensor chamber is used. To detect a
steam trap that is leaking steam or is waterlogged, a WLS1 Spiratec
waterlogging sensor assembly combined with a Spiratec sensor cham-
ber is used.
C onstruction M aterials I nstallation

Body Cast malleable iron, black enamel finish. The Spiratec sensor chamber is installed immediately upstream of the
trap being monitored in a horizontal pipeline. Full details are given in
the technical literature supplied with the products.
T echnical D ata The R1C should be installed within 30 ft. of the Spiratec sensor cham-
Enclosure rating IP65 (when fitted with correct cable ber. It is designed to form part of a conduit cable protection system
but may be fixed to any convenient surface using bulkhead clamps.
glands)
Supply voltage: Voltage required:
4-20 mA output not used Separate 9-30 Vdc, <35 mA S team L eak D etection P eriod
4-20 mA output used Separate 22-30 Vdc, <35 mA Internal switches in the R1C allow the steam leak detection period
R1C operation: to be set at various intervals. This helps to prevent nuisance alarms
Trap status: Status lights: which may be caused by intermittent interruptions in condensate flow
under normal operating conditions.
Trap operating correctly Red and orange lights OFF
Green light FLASHING
C ondensate C onductivity L evels
Trap leaking steam Red light ON Internal switches in the R1C allow the condensate conductivity levels
Green light FLASHING to be adjusted to accommodate local conditions. The purity of the
steam is directly related to its conductivity. Therefore, the multiple
Trap blocked or waterlogged Orange light ON settings cover a wide range of systems.
Green light FLASHING
T rap W aterlogging T emperature L evels
Trap cold but free of con- Red and orange lights ON Internal switches in the R1C allow the waterlogging temperature levels
densate (this is a common Green light FLASHING to be set at one of seven pre-set temperatures. Because of relation
state during system start-up between steam pressure and temperature, each steam trap can be moni-
or when the system is shut tored as closely as desired.
down).
During normal operation, the green light flashes ON every second to As supplied, the R1C comes factory set as follows:
show that electrical power is connected to the R1C and that it is oper- Channel Failure Detection Notes
ating correctly. Leak detection 22 minutes The trap must leak steam for
period 22 minutes before the R1C
signals a fault.
C onnections Leak detection 4.8µS The conductivity of the
The R1C enclosure is a circular conduit box with M20 threaded entry condensate in the sensor
holes. To maintain resistance to moisture, use a suitable cable gland chamber must be greater
between the R1C and the Spiratec sensor (Type SS1 or WLS1). If than 4.8 microsiemens for
the cable to the BEMS/EMS passes through a conduit, make sure that correct operation.
the threaded connection to the R1C is water-tight to maintain the IP65 Waterlogging 185°F The condensate in the
enclosure rating. Details of electrical connection are supplied with the detection sensor chamber must cool
product. temperature below the R1C signals a
waterlogging fault.
2:248
R1C Steam Trap Failure Monitor
O utput S ignals for R emote I ndication R1C Digital Outputs

Trap Status Waterlogged Steam Leak
of T rap S tatus
Trap operating correctly On On
Digital Outputs Trap leaking steam On Off
PNP open collector output - use this output to connect the R1C to
a BEMS/EMS whose digital inputs are pulled down to 0 volts. The
Trap blocked or waterlogged Off On
pnp outputs act like switches connected to the R1C’s power supply.
During normal trap operation, the pnp outputs will switch ON and give Trap cold, but free of condensate Off Off
out a voltage equal to the R1C’s power supply minus 0.4 V. Their (or R1C failure)
output resistance in this state is 220 ohms. If the trap fails, one of the
Steam Traps
pnp digital outputs will switch OFF. Analog Output:
An analog output is available as standard for use with BEMS/EMS’s that operate
NPN open collector outputs - use this output option to connect the on an analog input signal. Setting details are given below:
R1C to a BEMS/EMS whose digital inputs are pulled up to a posi-
tive voltage. The npn outputs act like switches connected to 0 volts. Maintenance
During normal trap operation, the npn outputs will switch ON, giving There are no user serviceable parts in the R1C.
out 0 volts with an output resistance of 220 ohms. If the trap fails, one
of the npn digital outputs will switch OFF. How to Specify
1 - Spirax Sarco R1C steam trap failure monitor (pnp digital outputs),
Detection
or
Fault
1 - Spirax Sarco R1C steam trap failure monitor (npn digital outputs)
Nominal Output Recommended BEMS/EMS

Trap Status Current from R1C Alarm Threshold Settings
Trap operating correctly 20 mA 23.0 mA > setpoint > 17.5 mA
Trap leaking steam 15 mA 17.3 mA > setpoint > 12.5 mA
Trap blocked or waterlogged 10 mA 12.5 mA > setpoint > 7.5 mA
Trap cold, but free of condensate 4 mA 7.5 mA > setpoint > 0 mA
(or R1C failure)

The current output from the R1C is derived from an internally pow-
ered loop and is capable of driving into an impedance of at least 550
ohms. In practice, this means that the maximum permissible distance
between the R1C and the BEMS/EMS will be governed by the type
of connecting cable used.
D imensions ( nominal ) in inches (mm)
4.3" 1.4"
(109) (35)
2.6"
(66)
M20 x 1.5 - 6 H ∅ 1.0"

(25.4)
TI-2-707-US 10.10
2:249
SPIRA-tec Automatic Steam Trap Monitor
®
R16C
The SPIRA-tec® R16C is an automatic steam trap monitor
Steam Traps
for up to 16 steam traps. Remotely mounted, it continuously

scans electronically up to 16 Spira-tec® Sensor Chambers
and indicates when steam wastage or waterlogging occurs
at any of the traps being monitored. A Sensor is screwed
into each Sensor Chamber and is connected by wiring to
the R16C which is sited at a convenient point.
When all the steam traps being monitored are working cor-
Detection
rectly, a single green light will be illuminated. If one or more

Fault
of the steam traps is failing, then the corresponding "fail"

lights (of which there are thirty two) are illuminated and the
green light is extinguished.
The R16C, which is continuously operating, will indicate at
a glance that either all the traps are operating correctly, or
that there is a failure of any particular identified trap or traps.
The unit can be interfaced with most present day computer
controlled Building Management Systems, through a pair of
volt free contacts, which will open on trap failure.
Available Types
R16C steam monitor is available as standard for use with mains
supplies at 96-240Vac or 24Vac. The monitor is supplied for
wall or panel mounting.
Technical Data
Supply voltage 96-240Vac ±10% or 24 Vac ±10%
Supply frequency 50 - 60 Hz
Supply current consumption 50 mA
Operating temperature range 0°C to 50°C
Maximum 80% up to 31°C
Environmental operating decreasing linearly
limits relative humidity to 34% at 50°C
Maximum 2 000 m above sea level
altitude
Maximum voltage 24 Vac/dc

Relay rating Maximum current 0.5A
Maximum power 10W
IP65 with correct cable glands
Enclosure rating
(wall mounting unit only)
Electrical connections Screw terminals
If cable protection is required, a conduit adaptor can be connected

to the M16 conduit thread on the housing after removing the nut
(1). The plug tail is supplied with 1.25m of cable. Any additional
cable must be provided by the installer in accordance with the
Installation Instructions.
Note: The type of cable is not critical, but a lightweight cable with
20 gauge conductors of 7/0.2 (0.22mm2) multi-strand cable will
suffice.
2:250
SPIRA-tec Automatic Steam Trap Monitor
®
R16C
A C F
B G
Steam Traps
E H K
D J
Wall Mounting
Front Back
A C F E
Detection
Fault
B D

Wall Mounting
A B C D E F G H J K Weight
7.9 5.4 6.7 2.0 5.1 6.7 3.9 1.2 3.6 2.0 4.0 lb
201 138 169 50 130 170 100 30 92 52 1.8 kg
Panel Mounting
A B C D E F Weight
7.6 5.7 4.1 5.5 7.3 1.6 3.4 lb
192 145 105 140 186 40 1.53 kg
Master Box
To Use as Master Box up to 16 local boxes

The R16C can be installed on
a cascade basis. One "mas-
ter" box will monitor up to 16
x R16C "local" boxes. A red
light on the master box will
indicate which "local" box
is registering a leaking trap.
Inspection of that local box

will then identify the specific
trap which is failing.
To steam traps
TI-2-706-US 03.03
2:251
Trap Diffuser DF1, DF3 and Three Way Test Valve
Description
Steam Traps
Model Í DF1 & DF3 The DF Series Diffuser can be fitted to any trap
The DF Series Trap
where conditions promote blast discharge similar
Diffuser is a compact Sizes 1/2" & 3/4"
unit designed to be fitted to that associated with balanced pressure,
to the outlet of a steam inverted bucket or Thermo-Dynamic® traps.
Connections NPT
or liquid drain trap. The
DF Diffuser reduces Construction
Stainless Steel
noise and erosion by
Detection
cushioning high velocity Options

BSP Connection DF1
Fault
discharge. SW Inlet only DF1

DF1 Max. Operating Pressure (PMO) 915 psig/63 barg
2
DF3 Max. Operating Pressure (PMO) 300 psig/21 barg
No. Part Material
1 Case Stainless Steel
End Boss Screwed Stainless Steel
2
Socket Weld Stainless Steel 3
3 Internals Stainless Steel
4 Screen Stainless Steel 4
DF1
DF3
Installation
The DF Series Diffuser should be fitted on the outlet side of a
steam trap or liquid drainer with a suitable fitting to ensure that the
C
discharge of condensate is towards the ground or some safe
enclosure.
C
The trap diffuser shall be all stainless steel with a knitted and
compacted wire mesh diffusing element.
A
A
Dimensions (approximate) in inches & millimeters
Size A B C Weight (DF1)

DF1 1/2" 2.3 59 1.5 40 1.1 27 .51 lb .23 kg B
DF1 3/4" 2.3 60 1.5 40 1.3 32 .51 lb .23 kg
DF3 1/2" 3.8 97 1.8 46 2.1 53 1.4 lb .63 kg
DF1
DF3 3/4" 3.8 97 1.8 46 2.1 53 1.4 lb .63 kg B
DF3
TI-2-800-US 02.06
2:252
Trap Diffuser DF1, DF3 and Three Way Test Valve
The TWT steam trap test valve is designed to have a combina- Model TWT
tion inlet or outlet isolation/blowdown valve capability. Unit can PMO 300 psig
be used with any small size steam trap typically in drip or tracer Sizes 1/2" 3/4"
service. Connections NPT

Max. Operating Pressure: (PMO) 300 psig (21 barg)
Max. Operating Temperature: (TMO) 421°F (198°C) No. Part Material
1 Body Stainless Steel ASTM A351 CR CF8
Steam Traps
2 Isolation Plug/Spindle Stainless Steel 316L AISI 304
Pressure Shell Design Conditions 3 Liner R-PTFE (internal not shown)
4 Handle Stainless Steel
PMA : 300 psig (21 barg) 5 Vent Elbow Stainless Steel 304 AISI 304
6 Packing Graphite
Two Valves One Upstream and Downstream of Trap

Function Direction of Flow Handle Position
Detection
Inlet Valve Outlet Valve
Fault
Normal
operation 4
Checking line
for blockage
Trap Isolation for 2
Maintenance
Visual testing
of trap
Shutdown Drainage if
Steam is Off Stream
Start-up
Purging
1
One Valve Downstream of Trap (trap outlet)

Function Direction of Flow Handle Position
Normal
Operation
Visual testing
of trap 5
Shut down drainage
steam upstream isolated by other means 1/8" NPT
Return line
isolation
SPARE:
Valve Internal Assembly
1.8"
2.6"
2.8" 2.3"
4.6" TI-2-800-US US 02.06
2:253
MSC Manifolds
for Steam Distribution and Condensate Collection
Description M anifold N omenclature
Steam Traps
MSC 08 C 1
The type MSC forged steel manifolds centralize steam distribution and
condensate collection for up to 12 sources.
1 - 1/2" Threaded (NPT)
Both models have integral piston valves with a variety of connections, 2 - 1/2" Socket Weld (SW)
making them particularly well suited for tracing applications. 3 - 3/4" Threaded (NPT)
4 - 3/4" Socket Weld (SW)
The compact design provides easy access for trap maintenance and C - Condensate Collection
(includes siphon pipe)
monitoring, while the mounting arrangement permits quick installation.
Trap Station
& Manifold
D - Steam Distribution
The condensate collection manifold includes an internal siphon pipe 04 - 4 Tracer Connections
08 - 8 Tracer Connections
to promote even temperature distribution and ensure single-phase 12 - 12 Tracer Connections
discharge of condensate.
Forged Steel Manifold
All units are hydro tested to 1.5 times design pressure, and painted
with industrial heat resistant coating (gray) with a maximum tempera- Alternatives
ture of 850ºF
Flow direction when Flow direction when
Operation used for steam used for condensate
distribution duty collection duty
In operation the piston valve should be either fully open or fully closed.
Throttling service is not recommended.
As the piston valve has such a large sealing area it is not necessary to
use a valve key to ensure dead tight shut-off.
Technical Data
Body design rating ANSI Class 300 (PN50)
PMA 740 psig @ 100ºF (51 Bar g @ 38ºC)
TMA 797ºF @ 406 psig (425ºC @ 28 bar g)
Min allowable temp -20ºF (-29ºC)
PMO (Sat. steam) 600 psig @ 500ºF (41 bar g @ 260ºC)
Hydrotest pressure 1,110 psig (76 bar g)
Nº of connections 4, 8, 12
Connection sizes ½", ¾"
Connection types NPT, SW to ANSI B16.11 Cl. 3000
Piston valve CV 2.1 (per valve - both sizes)
MSC04 shown having socket weld connections

2:254
Alternatives
Flow direction when used for steam distribution duty Flow direction when used for condensate collection duty
MSC04 shown having

socket weld connections 5
Steam Traps
6
12
9 1
Trap Station
& Manifold
11
10
13
14
Materials
No. Part Material
1 Body Carbon steel ASTM A105N or ASTM A350 LF2
2 Lower ring Graphite and stainless steel
3 Upper ring Graphite and stainless steel
4 Lantern bush Steel
5 Piston Stainless steel ASTM A479 F316
6 Spindle Stainless steel ASTM A479 F410
7 Handwheel Carbon steel ASTM A105N
8 Handwheel nut Steel
9 Bonnet Carbon steel ASTM A105N or ASTM A350 LF2
10 Studs Stainless steel ASTM A193 Gr. B8
11 Nuts Stainless steel ASTM A194 Gr. 8
12 Washers Stainless steel
13 Handwheel Stainless steel
14 Name-plate Stainless steel
Spare parts
The spare parts available are detailed below. For ease of How to order spares
replacement an extractor tool is available for removing the sealing Always order spares by using the description given in the column
rings. headed 'Available spares' and state the type and size of manifold.
Available spares Example: 1 off Sealing ring set for an integral piston valve on a
carbon steel manifold MSC04 1/2" socket weld.
Sealing ring set 2, 3
Valve internals set 2, 3, 4, 5, 6, 8, 13
Extractor tool
TI-6-804-US 3.14
2:255
Dimensions & weights (nominal) in inches/mm and lb/kg
Type A B C D E F G H J K L M N Weight
13.0 6.3 3.3 4.3 2.8 1.9 1.5 3.0 4.3 5.1 2.0 1.8 22 lb
MSC04 M12
330 160 85 110 71 48 38 75 110 130 50 45 10 kg
25.6 6.3 3.3 4.3 2.8 1.9 1.5 3.0 4.3 5.1 2.0 1.8 44 lb
MSC08 M12
650 160 85 110 71 48 38 75 110 130 50 45 20 kg
38.2 6.3 3.3 4.3 2.8 1.9 1.5 3.0 4.3 5.1 2.0 1.8 66 lb
MSC12 M12
970 160 85 110 71 48 38 75 110 130 50 45 30 kg
C MSC12
MSC04 M
Shown as steam
C
M distribution
B manifold
Steam Traps
M
B A
B
C
Trap Station
& Manifold
3/4" A106 PIPE

SCH. 80 M.N.P.T.
SIPHON TUBE
B A
B
3"
M
C
OUTLET DETAIL
N.T.S.
M
B M
MSC08
M Shown as condensate
collection manifold
A
B
3/4" NPT 6000#

HALF COUPLING
B DRAIN DETAIL
N.T.S.
H
M
K Open
J Closed
G
Closed
E
L
3/4" NPT 6000# N
HALF COUPLING
Open
DRAIN DETAIL M
N.T.S.
D
2:256
Safety information, installation and ancillaries Steam distribution duty
For full details see the Installation and Maintenance Instructions sup- The recommended installation is with the steam inlet connection
plied with the product. at the top of the manifold. A trap set should be fitted to the bottom
of the manifold. The discharge from this trap set should ideally be
General returned. If it is to be discharged to atmosphere we recommend
that a diffuser is fitted.
These manifolds have been designed for vertical installation. The
back is provided with M12 threaded connections for ease of installa-
tion by attaching to a supporting structure. For ease of installation it is Condensate collection duty
recommended that spacers are fitted to give the manifold a stand-off
The recommended installation is with the condensate outlet at the
of at least 2" (50mm). Following installation it is recommended that the
top. The bottom of the manifold should be fitted with a stop valve
manifold is insulated to minimize radiated heat losses and to protect
for blowdown purposes. Again, we recommend that a diffuser is
personnel from burn risks. For convenience the following mounting
fitted.
kits (comprising 50mm spacers and M12 studs and nuts) and thermal
insulation blankets are available.
How to order
Steam Traps
Ancillaries Example: 1 off Spirax Sarco MSC08 steam distribution and condensate
Part Numbers MSC04 MSC08 MSC12 collection manifold in A105N forged carbon steel body with integral
Installation Kit 74287 74288 74289 piston valves having 8 x 1/2" socket weld connections to ANSI B 16.11
Thermal Blanket (Steam) 1170063 1170263 1170463 Class 3000.
Thermal Blanket (Condensate) 1170062 1170262 1170462
Trap Station
& Manifold
MSC
manifold or
Item Part Nm
mm

Spacer M12 Nut 8 Handwheel nut 10 A /F M6 0.1
M12 stud 11 Bonnet nuts 14 A /F 5.0
➤ ➤
50 mm Structural
steelwork
Installation view from above
TI-6-804-US 3.14
2:257
Vertical Condensate Collection
Manifold — Fabricated
Steam Traps
The CMAV condensate collection Model CMAV

manifold is a fabricated assembly
PMA 720 psig at 508°F (50 barg at 264°C)
designed for vertical installation
to facilitate centralized recovery Hydrotest 1,080 psig (74 barg)
of condensate from up to 12 Pressure
sources. Condensate is collected Number of 4, 8, 12
within the shell and discharged Connections
through the top via an internal Connection
Trap Station
1/2", 3/4"
& Manifold
siphon pipe. The water seal Sizes

created by the siphon tube pro-
Connection NPT, SW to ANSI B16.11 Cl. 3000
motes even temperature distribu- Types
tion and ensures single phase
discharge of condensate. The Carbon Steel ASTM A106 Gr.B Sch. 80
Construction Forged Steel A105 Cl.3000
compact design provides easy
All welding in accordance with Section IX
access for trap maintenance and of the ASME Boiler and Pressure Vessel Code
monitoring, while the mounting
and connection arrangement per- Options Preassembled with steam trap stations
Consult factory
mits fast installation.
M anifold N omenclature
CMA 12 V 1

V - Vertical
04 - 4 Connections
08 - 8 Connections
12 - 12 Connections
CMA -Fabricated
Condensate
Collection Manifold
Condensate Collection Manifold dimensions (nominal) in inches & mm

Tracer Approx.
Model Number A B C D E F G H
Nº Size Weight
29.6 10 10 2.9 5.0 4.5 3.0 17 lb
CMA04V1/V2 4 ½" N/A
752 254 254 74 127 114 76 8 kg
29.6 10 10 2.9 5.0 4.5 3.0 17 lb
CMA04V3/V4 4 ¾" N/A
752 254 254 74 127 114 76 8 kg
49.6 10 10 2.9 20 5.0 4.5 3.0 39 lb
CMA08V1/V2 8 ½"
1260 254 254 74 508 127 114 76 18 kg
49.6 10 10 2.9 20 5.0 4.5 3.0 39 lb
CMA08V3/V4 8 ¾"
1260 254 254 74 508 127 114 76 18 kg
69.6 10 10 2.9 20 5.0 4.5 3.0 54 lb
CMA12V1/V2 12 ½"
1768 254 254 74 508 127 114 76 25 kg
69.6 10 10 2.9 20 5.0 4.5 3.0 54 lb
CMA12V3/V4 12 ¾"
1768 254 254 74 508 127 114 76 25 kg
CMA08V
2:258
Vertical Condensate Collection Manifold
Fabricated
T ypical H ook - up for 8 C onnection M anifold
Discharge to Condensate
Return Line
Inlet from Steam Tracing or Inlet from Steam Tracing or

Distribution System Distribution System
Steam Traps
Trap Station
& Manifold
S ample S pecification I nstallation
The condensate collection manifold shall be Spirax Sarco The manifold is to be installed vertically with the conden-
model CMA12V designed for vertical orientation to accommo- sate discharge connection at the top as shown. Isolation
date up to 12 condensate sources. valves, steam traps, strainers, and other required equipment
are attached on up to 3 sides at the connections provided.
C onstruction F eatures Mounting is accomplished using the brackets supplied on
The unit shall include an internal siphon pipe designed to the back side of the unit. For outdoor installations, a freeze
provide a water seal at all condensate loads to ensure single protection device fitted to the 3/4" drain connection is recom-
phase discharge and even temperature distribution. The mended.
assembly shall have a 1" discharge connection at the top and
a 3/4" drain connection that permits complete drainage dur- O ptions
ing maintenance. Support brackets are to be provided for fast Each manifold can be supplied with a wide selection of
installation. Connections shall be provided on up to 3 sides valves, traps, and other equipment as a completely fabricated
and spaced to accommodate any valve orientation without and tested assembly. Consult factory for specific applica-
interference from adjoining piping. The design is to be com- tions.
pact enough such that all traps and other connected equip-
ment are within easy reach for servicing. Construction shall T ypical A pplications
consist of ASTM A106 Gr. B carbon steel 2-1/2" Sch. 80 pipe The manifold can be utilized wherever multiple sources of
with ANSI Cl. 3000 connections. Welding is to be performed condensate from steam traps need to be centrally collected
in accordance with Section IX of the ASME Boiler & Pressure in a vertical orientation. This includes steam tracing, light
Vessel Code. The assembly shall be hydrostatically tested to condensate-producing equipment, separators, and steam
1.5 times design pressure, sandblasted, and provided with main drips.
one coat industrial heat resistant coating (gray) maximum
temperature 850°F.
TI-6-801-US 01.08
2:259
Vertical Steam Distribution
Manifold — Fabricated
Steam Traps
The SMAV steam distribution Model Í SMAV

manifold is a fabricated assem- PMA 720 psig at 508°F (50 barg at 264°C)
bly designed for vertical instal- Hydrotest 1,080 psig (74 barg)
lation to provide up to 12 steam Pressure
distribution points. The compact Number of 4, 8, 12

Connections
design provides easy access
Connection
Trap Station
1/2", 3/4"
& Manifold
for isolation valve operation and Sizes

maintenance, while the mount- Connection NPT, SW to ANSI B16.11 Cl. 3000
ing and connection arrangement Types
permits fast flexibility of instal- Carbon Steel ASTM A106 Gr.B Sch. 80
Construction Forged Steel A105 Cl.3000
lation. Used in conjunction with All welding in accordance with Section IX
the forged or fabricated con- of the ASME Boiler and Pressure Vessel Code
densate collection manifolds. Options Preassembled with isolation valves

Consult factory
M anifold N omenclature
SMA 08 V 1

V - Vertical
04 - 4 Connections
08 - 8 Connections
12 - 12 Connections
SMA -Fabricated
Steam Distribution
Manifold
Steam Distribution Manifold dimensions (nominal) in inches & mm

Model Tracer Approx
Nº Size A B C D E F G H
Number Weight
26 10 8.0 2.4 N/A 5.0 4.5 3.0 10 lb
SMA04V1/V2 4 ½"
660 254 203 61 127 114 76 5 kg
26 10 8.0 2.4 N/A 5.0 4.5 3.0 10 lb
SMA04V3/V4 4 ¾"
660 254 203 61 127 114 76 5 kg
46 10 8.0 2.4 20 5.0 4.5 3.0 22 lb
SMA08V1/V2 8 ½"
1168 254 203 61 508 127 114 76 10 kg
46 10 8.0 2.4 20 5.0 4.5 3.0 22 lb
SMA08V3/V4 8 ¾"
1168 254 203 61 508 127 114 76 10 kg
66 10 8.0 2.4 20 5.0 4.5 3.0 30 lb
SMA12V1/V2 12 ½"
1676 254 203 61 508 127 114 76 14 kg
66 10 8.0 2.4 20 5.0 4.5 3.0 30 lb
SMA12V3/V4 12 ¾"
1676 254 203 61 508 127 114 76 14 kg
SMA08V
2:260
Vertical Steam Distribution Manifold
Fabricated
T ypical H ook - up of 8 C onnection M anifold
Inlet from steam supply
Steam Traps
Steam discharge Steam discharge to tracers
Trap Station
& Manifold
To drain
S ample S pecification I nstallation

The steam distribution manifold shall be Spirax Sarco model The manifold is to be installed vertically with the steam inlet
SMA12V designed for vertical orientation to provide up to 12 connection at the top as shown. Isolation valves and piping
steam distribution points. are attached on up to 3 sides at the connections provided.
Mounting is accomplished using the brackets supplied on the
C onstruction F eatures back side of the unit. An appropriately sized steam trap fitted
The assembly shall have a 2" inlet connection at the top and to the 3/4" drain connection is recommended.
a 3/4" drain connection that permits complete drainage dur-
ing maintenance. Support brackets are to be provided for O ptions
flexibility of installation. Connections shall be provided on up Each manifold can be supplied with a wide selection of isola-
to 3 sides and spaced to accommodate any valve orientation tion valves and drainage trap as a completely fabricated and
without interference from adjoining piping. The design is to tested assembly. Consult factory for specific applications.
be compact enough such that all connected equipment are
within easy reach for servicing. Construction shall consist of T ypical A pplications
ASTM A106 Gr. B carbon steel 2" Sch. 80 pipe with ANSI Cl. The SMAV manifold can be utilized wherever multiple sources
3000 connections. Welding is to be performed in accordance of steam need to be centrally distributed in a vertical orienta-
with Section IX of the ASME Boiler & Pressure Vessel Code. tion, such as steam tracing applications.
The assembly shall be hydrostatically tested to 1.5 times
design pressure and supplied with one coat of industrial heat
resistant coating (gray) maximum temperature 850°F TI-6-803-US 01.08
2:261
Condensate Recovery
Solutions
Condensate
Recovery
3:262
Condensate Recovery Table of Contents
TI-5-010-US The Pivotrol Pump PTC Pressure Powered Pump Series 3: 264
TI-5-230-US The Pivotrol Pump PTF Pressure Powered Pump Series 3: 266
TI-5-209-US The Pivotrol Pump PTF-HP Pressure Powered Pump 3: 268
TI-5-208-US The Pivotrol Pump PTF-HTF Pressure Powered Pump 3: 270
TI-5-211-US The Pivotrol Pump PTF4 Pressure Powered Pump 3: 272
TI-5-030-US The Pivotrol Pump Selection and Sizing 3: 274
TI-5-020-US The Pivotrol Pump Digital Cycle Counter 3: 282
s
TI-5-218-US Low-Profile Pressure Powered Pump PPEC
ic P ump 3: 284
TI-5-202-US PPEC Pressure Powered Pump Selection & Sizing
-Electr 3: 286
Non
Condensate
Recovery
INDEX
TI-5-2301-US APT10-4.5 Automatic Pump Trap 3: 288
TI-P612-29-US Spare Parts for the APT10-4.5 Automatic Pump Trap 3: 290
TI-5-228-US APT14, APT14HC, and APT14SHC Automatic Pump Trap 3: 292
TI-5-2041-US APT Selection & Sizing 3: 298
TI-5-203-US Pressure Powered Pump Packages PPEC / PTC / PTF 3: 302
TI-12-006-US Triplex Pressure Powered Pump Package PTC/PTF 3: 304
TI-5-225-US Pressure Powered Pump Accessories 3: 305
TI-12-005-US Quadraplex Pressure Powered Pump Package PTC/PTF 3: 306
TI-12-002-US APT Pump Package APT10 Series 3: 307
TI-12-003-US APT Pump Package APT14 Series 3: 308
TI-12-004-US APT Pump Package APT14HC Series 3: 309
TI-5-401-US Flash Recovery Vessels 3: 310
TI-5-302-US Condensate Return & Boiler Feed Pumps "G" Series 3: 312
TI-5-303-US Boiler Feed Pumps "GB" Series 3: 314
TI-5-304-US Condensate Return & Boiler Feed Pumps "V" Series s 3: 316
p
TI-5-305-US Pump Dimensions "V" Series Pum 3: 318
ric
TI-5-306-US Pump Sizing Selection Tables "V" Series
E lect 3: 321
TI-5-325-US Control Panels 550 Series & 700 Series 3: 324

3:263
The Pivotrol® Pump Patented
PTC Pressure Powered Pump
Description Model PTC PTC-T-bone
The Spirax Sarco Pivotrol® Pump (patented) Accessories
is a non electric pump which transfers high PMO 200 psig (13.8 barg) • Gauge glass with
temperature condensate, or other liquids from a brass cocks.
low point, low pressure or vacuum space to an Sizes 2" x 2", 3" x 2" 3" x 3" • Reflex type gauge
area of higher pressure or elevation. This self- Cover: NPT glass -Insulation
Connections cover.
contained unit including PowerPivot® technology Liquid: ANSI 150/NPT
(patented) uses steam, compressed air or any Construction Ductile Iron
other suitable pressurized gas as the pumping
3 Million Cycles or 3 Year Warranty
Capacities
force. The standard Pivotrol® Pump (patented) Warranty For sizing and
Lifetime Warranty on Spring
will handle liquids from 0.9 to 1.0 specific Pump modified to handle liquids down to 0.65 selection data,
gravity. Options see TI-5-030-US
specific gravity, 5 Million Cycles or 5 Year Warranty
Standards 1" NPT EXHAUST OUTLET

22
Condensate
The product fully complies with the requirements of the European Pressure 1/2" NPT
Recovery
Equipment Directive 97/23/EC and carries the mark when so required (must be MOTIVE
specified at the time of order). PRESSURE
2
Operating Characteristics 3 INLET

Pump discharge per cycle – 7.1 gal (26.9 l) Nominal 1
Average instantaneous discharge rate – See TI-5-030-US 10
Non-Electric
Steam/Air Consumption – 3 lbs. per 1000 lbs. of liquid pumped

Pumps
13 12
For increased service life —
14 11
Operate pump with motive pressure 15-20 psig above pump back pressure.
15
16
No. Part Material Spec 21
1 Body Ductile Iron ASTM A395
2 Cover Ductile Iron ASTM A395
3 Cover Gasket Grafoil LIQUID
4 Steam Inlet Valve Assembly Stainless Steel OUTLET
5 Steam Inlet Valve Gasket Stainless Steel
6 Exhaust Valve Assembly Stainless Steel
LIQUID
7 Exhaust Valve Gasket Stainless Steel 1/2" NPT DRAIN 20 INLET
8 Baffle Stainless Steel CONNECTION
9 Push Rod Assembly Stainless Steel
10 Mechanism Support Stainless Steel MOTIVE INLET
EXHAUST OUTLET
11 Bushing Mounting Plate Stainless Steel
(Bushings) Carbide
12 Spring Anchor Carbide 7
5
13 Spring Inconel
14 Float Arm Assembly Stainless Steel
(Pivots) Carbide
15 Float Pivot Stainless Steel
16 Pin Stainless Steel
17 Paddle Stainless Steel
18 Float Stainless Steel 6
4
19 Screws (typical) Stainless Steel
9
20 Plugs (typical) Forged Steel 8
19
21 Check Valves (SDCV44) Stainless Steel (see TI-7-224-US)
22 Cycle Counter Various (see TI-5-020-US)
TI-5-010-US 10.13
3:264
PTC Pressure Powered Pump
Dimensions (nominal) in inches and millimeters FILLING
PTC Weight HEAD
Size A B C D E F G H* I J (Ref Only) Pump
2" PTC w/Stn. Stl. 23.3 11.3 14 24.9 5.1 4.5 3.9 24.2 6.1 31.6 260 lb
Check Valves 592 286 354 630 129 114 99 612 155 803 118 kg

3" x 2" PTC w/Stn. Stl. 23.9 11.3 14 24.9 5.1 4.5 3.9 24.2 6.1 31.6 270 lb
3/8" NPT
Check Valves 607 286 354 630 129 114 99 612 155 803 122 kg GAUGE GLASS
J CONNECTION,
PTC w/T-Bone
3" x 3" w/Stn. Stl. 19.2 13.8 14 24.9 5.1 N/A 4.5 24.2 6.1 31.6 280 lb PLUGGED
Check Valves 488 351 356 632 130 N/A 114 615 155 803 127 kg D H C (ON REVERSE
* H Dimension is to the centerline of the motive supply inlet. SIDE)

PMO 200 psig (13.8 barg)
Max. Operating Pressure
F G
Minimum motive differential required: 5 psig
B
Filling Head Requirements Filling Head Filling Height A
Above Pump Cover From Base of Pump PTC
Standard recommended 12" (305mm) 36.9" (951mm)
Max filling head 48" (1219mm) 72.9" (1852mm)
Min filling head 2x2 -3" (-76mm) 21.9" (556mm)
Condensate
Recovery
3x2 -1" (-25mm) 23.9" (607mm)
T-Bone 3x3 -1" (-25mm) 23.9" (607mm)
Max Number of Cycles per minute = 6
Specific gravity of pumped liquid options = 0.9 to 1.0; 0.8 to 0.89; 0.65 to 0.79
Note: See TI-5-020-US for cycle counter details

Non-Electric
Pumps
PMA 200 psig@400˚F (13.8 barg@204˚C)
TMA 400˚F@200 psig (204˚[email protected] barg)


The pump shall be Spirax Sarco Pivotrol® Pump (patented) operated by steam,
compressed air or other pressurized gas to 200 psig, which does not require
any electrical energy. The pump shall have stainless steel, split disc check
valves on the inlet and outlet connections. The pump shall contain Spirax Sarco PTC T-Bone
PowerPivot® (patented) inside to ensure longevity and reliability of the pump. The
Pivotrol® Pump (patented) shall include an Inconel spring with a lifetime warranty
and be supplied with an integral cycle counter to monitor a 3 million cycle x 3
year warranty. When required the pump shall be supplied with a gauge glass and
custom designed insulation jacket.
Installation
Full details are given in IM-5-201-US, which accompanies the product.
Maintenance
IMI-5-201-US which accompanies the product.
PTC T-Bone
PTC
TI-5-010-US 10.13
3:265
PTF Pressure Powered Pump Series
Description
PTF -
The Spirax Sarco Pivotrol® Pump (patented) PTF - PTF -
Model PTF Stainless Accessories
Top Inlet T-Bone
is a non electric pump which transfers high Steel • Gauge glass with
temperature condensate, or other liquids from PMO 200 psig (13.8 barg) brass cocks.
a low point, low pressure or vacuum space • Reflex type gauge
to an area of higher pressure or elevation. Sizes 2" x 2", 3" x 2" 3" x 3" glass -Insulation
This self-contained unit including PowerPivot® cover.
Cover: NPT
technology (patented) uses steam, compressed Connections
Liquid: ANSI 150/NPT
air or any other suitable pressurized gas as the
pumping force. The standard Pivotrol® Pump Construction ASME Coded Steel Capacities
(patented) will handle liquids from 0.9 to 1.0 For sizing and
3 Million Cycles or 3 Year Warranty
specific gravity. Suitable for use in hazardous Warranty selection data,
Lifetime Warranty on Spring
environments and volatile fluid pumping Pump modified to handle liquids down to 0.65 specific see TI-5-030-US
Options
applications. See IM-5-201-US for full details. gravity, 5 Million Cycles or 5 Year Warranty
Standards 1” NPT
PTF & PTF SS
The product fully complies with the requirements of the European Pressure Equipment Exhaust
Condensate
Recovery
Directive 97/23/EC and carries the mark when so required (must be specified at the 22
time of order). marked products are not ATEX approved, therefore are not suitable in 1/2” NPT
hazardous environments or volatile fluid pumping applications in the EU. motive inlet
2
Operating Characteristics 3
Pump discharge per cycle – 8.4 gal (31.8 l) Nominal
Average instantaneous discharge rate – 90 gpm (5.7 l/s) 10
Non-Electric
1
Average Steam Consumption – 3 lbs. per 1000 lbs. of liquid pumped 11
Pumps
14
Average Air Consumption – 60 SCF per 1000 lbs. of liquid pumped
15
Filling head recommended above centerline of inlet check valve is 12" (305mm). 12
For increased service life — 13
Operate pump with motive pressure 15-20 psig above pump back pressure. 16
17
No. Part Material Spec 18

1 Body PTF - Fabricated Steel ASME Coded 20
PTF Top: Fabricated Steel ASME Coded
PTF SS: Fabricated St. Steel ASME Coded
2 Cover PTF - Cast Steel ASTM SA216WCB 21
PTF Top: Cast Steel ASTM 216WCB
PTF SS: Cast Stainless Steel ASTM A351 CF8M See reverse for Top Inlet and T-Bone views
3 Cover Gasket Grafoil
4 Steam Inlet Valve Assembly Stainless Steel
5 Steam Inlet Valve Gasket Stainless Steel EXHAUST OUTLET MOTIVE INLET
7 Exhaust Valve Gasket Stainless Steel
8 Baffle Stainless Steel 7
9 Push Rod Assembly Stainless Steel 5
10 Mechanism Support Stainless Steel
(Bushings) Carbide
12 Spring Anchor Carbide
13 Spring Inconel
(Pivots) Carbide 4
15 Float Pivot Stainless Steel 6
16 Pin Stainless Steel 9
17 Paddle Stainless Steel 8
19
18 Float Stainless Steel
20 Plugs (typical) Forged Steel
3:266
PTF Pressure Powered Pump Series
Dimensions (nominal)
in inches and millimeters
PTF- Stainless Steel Weight
Size A B C D E F G H* I J K Pump L M N O
2" PTF-SS 29.2 14.4 14 32.1 5.1 11 10.4 31.5 6.3 37.3 0.6 N/A N/A N/A N/A 210 lb
Check Valves 742 364 354 815 129 278 263 800 160 947 15 N/A N/A N/A N/A 95 kg
1/2" NPT
3" x 2" PTF-SS 30.2 14.4 14 32.1 5.1 11 10.4 31.5 6.3 37.3 0.6 N/A N/A N/A N/A 230 lb MOTIVE INLET
Check Valves 767 364 354 815 129 278 263 800 160 947 15 N/A N/A N/A N/A 104 kg
K
3" x 3" PTF-Top 19.2 9.6 N/A 32.1 N/A 12 N/A 31.5 N/A 44.7 0.6 12 16 5.8 3 230 lb
Check Valves 488 244 N/A 815 N/A 305 N/A 800 N/A 1135 15 305 406 147 76 104 kg K
3" x 3" PTF-T Bone
19.2 9.6 N/A N/A N/A N/A 1.0 N/A N/A N/A N/A N/A N/A 17.1 3 230 lb 1" NPT
Check Valves 488 244 N/A N/A N/A N/A 279 N/A N/A N/A N/A N/A N/A 434 76 104 kg EXHAUST
FILLING OUTLET
* H Dimension is to the centerline of the motive supply inlet. 1/2" NPT
HEAD
MOTIVE INLET
Limiting Operating Conditions 3/8" NPT

GAUGE E
GLASS I PTF &
PMO
Max. Operating Pressure 200 psig (13.8 barg) D CONNECTIONS, PTF SS
PLUGGED PTF &
J C
PTF SS
Minimum motive differential required: 5 psig H
Filling Head Filling Head Filling Height

Requirements Above Pump Cover From Base of Pump
Standard F G
Condensate
recommended 12" (305mm) 42.8" (1087mm) A
Recovery
B FILLING
1/2" NPT DRAIN HEAD
Max filling head PTF-SS 48" (1219mm) 78.8" (2002mm) VALVE CONNECTION,
PLUGGED
B
Min filling head PTF-SS 2x2 -3" (-76mm) 27.8" (706mm) A
PTF-SS 3x2 -1" (-25mm) 29.8" (757mm)
Max filling head PTF-Top 39" (199mm) 78.8" (2002mm) O (PIPE SIZE)
PTF-Top 12" (305mm) 52.9" (1344mm)
Non-Electric
Pumps
Specific gravity of pumped liquid options = 0.9 to 1.0; 0.8 to 0.89; J
0.65 to 0.79
F
D
H
PMA 200 psig@400˚F (13.8 barg@343˚C)
Max. allowable pressure PTF
Top
PTF
TMA 400˚F@200 psig (343˚[email protected] barg)
T-Bone
Sample Specification CL
L
The pump shall be Spirax Sarco Pivotrol® Pump (patented) operated by M
steam, compressed air or other pressurized gas to 200 psig, which does 1/2" NPT
not require any electrical energy. The pump shall have stainless steel, split MOTIVE
disc check valves on the inlet and outlet connections. The pump shall INLET
contain Spirax Sarco PowerPivot® (patented) inside to ensure longevity G
N
and reliability of the pump. The Pivotrol® Pump (patented) shall include
an Inconel spring with a lifetime warranty and be supplied with an integral
cycle counter to monitor a 3 million cycle x 3 year warranty. When required K
the pump shall be supplied with a gauge glass and custom designed PTF
1" NPT
insulation jacket. T-Bone EXHAUST
OUTLET PTF
Installation
Top
Full details are given in IM-5-201-US, which accompanies the product.
A
Maintenance B
IMI-5-201-US which accompanies the product.
N
TI-5-230-US 10.13
3:267
PTF-HP Pressure Powered Pump
Description Model PTF-HP
The Spirax Sarco Pivotrol® Pump (patented) is a non electric PMO 300 psig (20.7 barg) Accessories
pump which transfers high temperature condensate, or other • Reflex type
liquids from a low point, low pressure or vacuum space to Sizes 3" x 2" (DN80 x DN50)
gauge glass -
an area of higher pressure or elevation. This self-contained Connections Inlet & Outlet: ANSI 300 flange NPT/SW Insulation
unit including PowerPivot® technology (patented) uses steam, Motive & Exhaust: NPT/SW
cover.
compressed air or any other suitable pressurized gas as Construction Fabricated Steel Body
the pumping force.The standard Pivotrol® PTF-HP Pump 300 psig ASME Code Stamped
Stainless Steel Internals
(patented) will handle liquids from 0.88 to 1.0 specific
gravity. Suitable for use in hazardous environments and Warranty 3 Million Cycles or 3 Year Warranty Capacities
Lifetime Warranty on Spring For sizing and
volatile fluid pumping applications. See IM-5-201-US for
full details. Options 5 Million Cycles or 5 Year Warranty selection data,
see TI-5-030-US
Standards
The product fully complies with the requirements of the European Pressure
Equipment Directive 97/23/EC and carries the mark when so required (must
Condensate
1" NPT/SW
Recovery
be specified at time of order). marked products are not ATEX approved, 22 8 EXHAUST OUTLET
therefore are not suitable in hazardous environments or volatile fluid pumping
applications in the EU. 1/2" NPT/SW MOTIVE
PRESSURE INLET
Pump discharge per cycle – 16 gal (60.6 l) Nominal 1
3
Maximum instantaneous discharge rate – 192 gpm (12.1 l/s)
Non-Electric
10
12
Steam/Air Consumption – See TI-5-030-US
Pumps
13 11
For increased service life — 15

Operate pump with motive pressure 15-20 psig above pump back pressure. 18
21
No. Part Material Spec
1 Body Fabricated Steel ASME coded
3 Cover Gasket Spiral Wound AISI 304/Graphite 14
4 Steam Inlet Valve Assembly Stainless Steel 17
5 Steam Inlet Valve Gasket Stainless Steel 16 20
8 Eye Bolt Stainless Steel EXHAUST
9 Push Rod Assembly Stainless Steel OUTLET
10 Mechanism Support Stainless Steel MOTIVE INLET
(Bushings) Carbide
7
12 Spring Anchor Carbide 5
13 Spring Inconel
(Pivots) Carbide
15 Float Pivot Stainless Steel
18 Float Stainless Steel 6 4
9
20 Plugs (typical) Forged Steel
19
21 Check Valves Stainless Steel
3:268
PTF-HP Pressure Powered Pump
K
E
1/2" NPT/SW
Dimensions (nominal) in inches and millimeters MOTIVE FILLING
PRESSURE INLET HEAD
A B* C D E F G H I J K L M N P Q Weight
32.8 32.1 6.0 6.8 0.6 2.8 4.0 45.1 22.1 14.5 18.7 9.0 4.5 5.8 20.0 30.8 472 lb
833 792 153 173 15 71 102 1141 559 368 475 229 114 147 508 782 214 kg
*B Dimension is to the centerline of the motive supply inlet.
Reflex Gauge Glass weight = 23 lb (10.4 kg)

Cover and Mechanism Assembly weight = 101 lb (46 kg)
Limiting Operating Conditions B

PMO
A Q
Max. Operating Pressure 300 psig (20.7 barg)
J
Minimum motive differential required: 5 psig
Filling Head Requirements Filling Head Filling Height

Above Pump Cover From Base of Pump
Standard recommended 12" (305mm) 42.8" (1087mm) Optional N
Max filling head 60" (1524mm) 90.8" (2306mm) Gauge Glass

Min filling head 0" (0mm) 30.8" (782mm) 4X .625 C
THRU HOLES
Condensate
F
Recovery
Note: See TI-5-020-US for cycle counter details.
Pressure Shell Design Conditions P

PMA
E
Non-Electric
Max. Allowable Pressure 300 psig @ 650°F (20.7 barg @ 343°C)
Pumps
TMA
Max. Allowable 650°F @ 300 psig (343°C @ 20.7 barg) 1" NPT/SW
EXHAUST OUTLET G
Temperature with Reflex Gauge Glass:
600°F @ 300 psig (315°C @ 20.7 barg)
The pump shall be Spirax Sarco Pivotrol® Pump (patented) PTF-
HP, operated by steam, compressed air or other pressurized
3/4" NPT GAUGE
gas to 300 psig, which does not require any electrical energy,
GLASS CONNECTION,
and is capable of pumping liquids down to 0.88 specific gravity. PLUGGED
The pump shall have stainless steel, split disc check valves on
the inlet and outlet connections. The pump shall contain Spirax
Sarco PowerPivot® (patented) technology to ensure longevity and
reliability of the pump. The Pivotrol® Pump (patented) shall include
an Inconel spring with a lifetime warranty and be supplied with
an integral cycle counter to monitor a 3 million cycle x 3 year J
warranty. When required the pump shall be supplied with a
reflex gauge glass.
Installation D
N
D
Full details are provided in IM-5-201-US which accompanies
the product. 1/2" NPT DRAIN
VALVE CONNECTION, M
PLUGGED L
Maintenance I
H
TI-5-209-US 3.14
3:269
PTF-HTF Pressure Powered Pump
Description Model PTF-HTF
The Spirax Sarco Pivotrol®
Pump (patented), featuring reliable PMO 200 psig (13.8 barg) Accessories
PowerPivot® technology (patented) • Gauge glass with
is specifically designed for use on Sizes 3" x 2" brass cocks.
heat transfer fluids in a closed loop • Reflex type gauge
Connections Inlet & Outlet: ANSI 300 RF with surface finish
system. This self-contained unit 125-250 µ in. serrated concentric or spiral grooves glass -Insulation
uses the pressurized heat transfer per ANSI B16.5 cover.
fluid vapor phase as the pumping Motive & Exhaust: SW ANSI B16.11
Drain: (2) ANSI 300 RF with surface finish 125-250 µ in.
force to transport condensed heat serrated concentric or spiral grooves per ANSI B16.5 Capacities
transfer fluid from a low point, or low For sizing and
pressure space to an area of high Construction ASME Coded Steel
selection data,
pressure or elevation. Suitable for see TIS 5.030
3 Year Warranty
use in hazardous environments and Warranty Lifetime Warranty on Spring
volatile fluid pumping applications.
See IM-5-201-US for full details. Options Pump modified to handle liquids down to 0.65 specific gravity
5 Year Warranty
Condensate
Recovery
Standards 2
Equipment Directive 97/23/EC and carries the mark when so required (must 3
be specified at time of order). marked products are not ATEX approved, there- 1
fore are not suitable in hazardous environments or volatile fluid pumping applica- 10
tions in the EU.
Non-Electric
12
Pumps
Operating Characteristics 13 11
14
Pump discharge per cycle – 8.4 gal (31.8 l) Nominal
15
Average instantaneous discharge rate – 90 gpm (5.7 l/s) 16
18
17
2 Cover Cast Steel ASTM SA216 WCB
3 Cover Gasket Spiral-Wound Flexitallic Type ‘LS’
5 Steam Inlet Valve Gasket Stainless Steel EXHAUST
6 Exhaust Valve Assembly Stainless Steel OUTLET MOTIVE
8 Baffle Stainless Steel INLET
10 Mechanism Support Stainless Steel 7
5

(Bushings) Carbide
13 Spring Inconel
(Pivots) Carbide 4
15 Float Pivot Stainless Steel 6 9
16 Pin Stainless Steel 8 19
3:270
PTF-HTF Pressure Powered Pump

A B* C D E F G H I J K L M Weight
34.6 33.4 12.2 11.6 2.0 16.0 15.0 30.0 19.0 9.5 6.1 4.4 .6 210 lb
879 848 310 295 51 406 381 762 483 241 155 112 15 95.3 kg
*B Dimensions is to the centerline of the motive supply inlet.

PMO 1/2" SW MOTIVE FILLING
Max. Operating Pressure 200 psig (13.8 barg) PRESSURE INLET HEAD
Minimum motive 5 psig
differential required:
Filling Head Requirements Filling Head Filling Height

Above Pump Cover From Base of Pump
A
Standard 12" (305mm) 42.8" (1087mm)
recommended
B
3" ANSI 300 2" ANSI 300
Max filling head 48" (1219mm) 78.8" (2002mm)
RF INLET RF OUTLET
Min filling head -1" (-25mm) 29.8" (757mm)
Condensate
Recovery
Pressure Shell Design Conditions C D
PMA
Max. allowable pressure 200 psig @ 750˚F (13.8 barg @ 399˚C)
E
TMA
12.00
Non-Electric
Max. allowable temperature 750˚F @ 200 psig (399˚C @ 13.8 barg)
F
Pumps
G
H
Check Valves
Two check valves are required, but not supplied with the pump.
Recommended check valves are 2" and 3" Velan Model F00-1114C- 1/2" ANSI 300
02AA ANSI 300 RF flanged cast steel swing type valves. (All capacity
data established with Velan check valves as specified.) RF DRAIN
Sample Specifications I
The pump shall be Spirax Sarco PTF-HTF, Pivotrol® Pump (patented)
featuring reliable PowerPivot® technology (patented) specifically designed
for use on heat transfer fluids in a closed loop system, which does not L
require any electrical energy. The PTF-HTF, Pivotrol® pump (patented) K
shall include an Inconel spring with a lifetime warranty and 3 year war- J 1" SW
ranty. EXHAUST
OUTLET
Installation 1/2" SW MOTIVE 1/2" ANSI 300
Full details are given in IM-5-201-US, which accompanies the product. PRESSURE INLET M
RF DRAIN
M
Maintenance

TI-5-208-US 7.13
3:271
PTF4 Pressure Powered Pump
Description
The Spirax Sarco Pivotrol ® Pump Model PTF4
(patented) is a non electric pump which
Accessories
PMO 200 psig (13.8 barg) • Reflex type gauge
transfers high temperature condensate, or
other liquids from a low point, low pressure glass - Insulation
Sizes 4" x 4"
or vacuum space to an area of higher cover.
pressure or elevation. This self-contained Connections Inlet & Outlet: ANSI 150 flange NPT/SW
Motive & Exhaust: NPT/SW
unit including PowerPivot® technology
(patented) uses steam, compressed air or Construction Fabricated Steel Body
any other suitable pressurized gas as the 200 psig ASME Code Stamped
pumping force. The standard Pivotrol® Stainless Steel Internals Capacities
PTF4 Pump (patented) will handle liquids Warranty 3 Million Cycles or 3 Year Warranty For sizing and
from 0.88 to 1.0 specific gravity. Suitable Lifetime Warranty on Spring selection data,
for use in hazardous environments and see TI-5-030-US
volatile fluid pumping applications. See Options 5 Million Cycles or 5 Year Warranty

IM-5-201-US for full details.
Standards
Condensate
22 8 23
Recovery
Equipment Directive 97/23/EC and carries the mark when so required (must
be specified at time of order). marked products are not ATEX approved,
2
therefore are not suitable in hazardous environments or volatile fluid pumping
applications in the EU.
3
Pump discharge per cycle – 26.9 gal (101.8l) Nominal 11
Non-Electric
Maximum instantaneous discharge rate – 450 gpm (28 l/s) 1

Pumps
Steam/Air Consumption – See TI-5-030-US

21
3 Cover Gasket Spiral Wound AISI 304/Graphite 18
17 20 14 15
5 Steam Inlet Valve Gasket Stainless Steel
6 Exhaust Valve Assembly Stainless Steel Exhaust Motive
Outlet Inlet
8 Eye Bolt Stainless Steel
10 Mechanism Support Stainless Steel
(Bushings) Carbide
13 Spring Inconel
14 Float Arm Assembly Stainless Steel 5
7
(Pivots) Carbide
15 Float Pivot Stainless Steel 4
6
17 Paddle Stainless Steel 9
19 Screws (typical) Stainless Steel 19
20 Plugs (typical) Forged Stainless Steel
23 Vent Assist Valve Stainless Steel
3:272
PTF4 Pressure Powered Pump
Dimensions (nominal) in inches and millimeters Filling Head
A (Ref Only) B* C D E F G H I J K L M N P Weight
39.5 33.5 32.0 14.5 16.0 19.8 20.0 10.5 0.6 27.5 31.5 56.2 4.0 8.8 13.0 550 lb
1002 851 813 368 406 503 508 267 15 699 800 1427 102 224 330 249 kg
*B Dimensions is to the centerline of the motive supply inlet.
Reflex Gauge Glass weight = 23 lb (10.4 kg) (Each)

Cover and Mechanism Assembly weight = 65 lb (29.5 kg) (Each)
A 3/4" Gauge glass
Limiting Operating Conditions B
D connections
plugged.
C (on both sides)
PMO
Max. Operating Pressure 200 psig (13.8 barg)
Minimum motive differential required: 5 psig (0.5 barg)
Maximum back pressure: 75% of motive pressure.
Filling Head Requirements Filling Head Filling Height 5/8" Holes

Above Pump Cover From Base of Pump E
Standard recommended 12" (305 mm) 44.3" (1125 mm)
F
Max filling head 60" (1524 mm) 92" (2337 mm)
Min filling head -3" (-76 mm) 29.3" (744 mm)
Condensate
Recovery
Note: See TI-5-020-US for cycle counter details. G

PMA 200 psig @ 400°F (13.8 barg @ 204°C)
Non-Electric
Max. Allowable Pressure
Pumps
H
TMA 650°F @ 125 psig (343°C @ 8.6 barg)
Max. Allowable with Reflex Gauge Glass:
1" NPT/SW
Temperature 600°F @ 125 psig (315°C @ 8.6 barg) Exhaust Valves
P
1" NPT Vent 1/2" NPT/SW 1" NPT Vent
Sample Specification Assist Outlet Motive Inlet Assist Outlet
The pump shall be Spirax Sarco Pivotrol Pump (patented) PTF4, operated
®
by steam, compressed air or other pressurized gas to 200 psig, which does
not require any electrical energy, and is capable of pumping liquids down to
0.88 specific gravity. The pump shall have stainless steel, split disc check
valves on the inlet and outlet connections. The pump shall contain Spirax Pressure
Sarco PowerPivot® (patented) technology to ensure longevity and reliability of Gauges may be
the pump. The Pivotrol® Pump shall include an Inconel spring with a lifetime fitted to any of
warranty and be supplied with an integral cycle counter to monitor a 3 million the top gauge
glass
cycle x 3 year warranty. When required the pump shall be supplied with a
connections
reflex gauge glass.
Installation
Full details are given in IM-5-201-US, which accompanies the
product.
N
Maintenance 1/2" Drain Valve

Complete installation and maintenance instructions are given in Connection - Plugged M

J
K
L
TI-5-211-US 7.13
3:273
Selection and Sizing
How to Select and Size
From the inlet pressure, back pressure and filling head conditions given Condensate load 7000 lb/h
below, select the pump size and check valve package which meets the Steam pressure available for operating pump 80 psig
capacity requirement of the application. Vertical lift from pump to the return piping
Specify pump body, type PTC or PTF. Select optional extras as required. 30 feet
For GPM, multiply the capacities below by 0.002. Pressure in the return piping (piping friction negligible 25 psig
For kg/h, multiply the capacities below by 0.454. Filling head on the pump available 12 inches
For liquid specific gravities from 0.9 to 0.65, consult Spirax Sarco.
* Back pressure is the lift height (H) in feet x 0.433 plus psig in return line, Solution:
plus downstream piping friction pressure drop in psig calculated based 1. Calculate "H", the totallift or back pressure, against which the
on the maximum instantaneous discharge rate of te respective pump condensate must be pumped. = (30 x 0.433) + 25=38 psig
selected. (See TIS Sheets) 2. From capacity table, with 80 psig inlet pressure and 40 psig back
Note: To achieve rated capacity, pump must be installed with check pressure, choose a 2" x 2" pump with stainless steel check valves,
valves supplied by Spirax Sarco. Use of a substitute check valve may which ha a capacity of 6,935 lb/h.
effect the performance of the pump.
Note from capacity multiplying factor charts:
Condensate
Capacity lb/h When installed with recommended filling head above A. Pump capacity if filling head is 24": 1.16 x 6,935 = 8045 lb/h
Recovery
top of pump. B. Pump capacity using compressed air: 1.12 x 6,935 = 7767 lb/h
(% back pressure is 38—75=50%)
Motive Steam
Non-Electric
Vent to atmosphere or Gas Supply

Pumps
Pump
Exhaust
Condensate
Condensate
Return
Line
Return
At least
12" Seal Vented
on overflow Receiver (open system)
Recommended
Filling Installation
Head
The pump is fitted with
vented receiver or an inlet
reservoir.
Details of the application
will determine whether a
vented receiver or an inlet
Pressure reservoir will be needed
Filling to accomplish this.
Height Powered TD 42L or 52L Trap
Pump when steam supply is used
3:274
Vented Receiver (Open System) Inlet Reservoir Piping (Closed System)
To drain condensate from a single or multiple source an "open" system, a vented To drain condensate from a single piece of equipment in a "closed"
receiver should be installed in a horizontal plane above and ahead of the pump. system, a reservoir should be installed in a horizontal plane above and
Sufficient receiver volume is needed above the filling head level to accept the ahead of the pump. Sufficient reservoir volume is needed above the
condensate reachng the receiver during the pump discharge stroke. More filling head level to accept the condensate reaching the reservoir during
important, the receiver must be sized to allow sufficient area for complete flash the pump discharge stroke. The chart below shows minimum reser-
steam separation from the condensate. The chart below shows proper vented voir sizing, based on condensate load, needed to prevent equipment
receiver sizing (per criteria set forth in the A.S.H.R.A.E. Handbook) based on the flooding during the pump dischare stroke. The reservoir can be a length
amount of flash steam present. If the receiver is sized as shown below, there will of large diameter pipe or a tank.
be sufficient volume for condensate storage and sufficient area for flash steam
separation. The receiver can be a length of large diameter pipe or a tank.
Pump size - up to 3"x 2" Pump size - up to 3"x 2"

Flash Steam Pipe Size Vent Line Liquid Reservoir Pipe Size
up to — Diameter Length Diameter lb/h 3" 4" 6" 8" 10"
75 lb/h 4" 36" 1-1/2" 500 or Less 2’
150 lb/h 6" 36" 2" 1000 2’
300 lb/h 8" 36" 3" 1500 3’ 2’
600 lb/h 10" 36" 4" 2000 3.5’ 2’ 1’
900 lb/h 12" 36" 6" 3000 3’ 2’
1200 lb/h 16" 36" 6" 4000 4’ 2’ 1’
2000 lb/h 20" 36" 8" 5000 6’ 3’ 2’
6000 3’ 2’
Condensate
7000 3’ 2’
Recovery
8000 4’ 2’
9000 4.5’ 3’ 2’
10,000 5’ 3’ 2’
11,000 5’ 3’ 2’
Pump Size – PTF4 Pump Size – PTF4
Non-Electric
Flash Steam Pipe Size Vent Line
Pumps
Liquid Load Reservoir Pipe Size*
up to – Diameter Length Diameter lb/h 12" 16" 20" 24"
1000 lb/h 16" 60" 6" 10,000 5’ 3’ 2’
2000 lb/h 20" 60" 8" 20,000 10’ 7’ 4’
3000 lb/h 24" 60" 8" 30,000 9’ 6’ 4’
4000 lb/h 26’’ 60" 10" 40,000 12’ 7.5’ 6’
5000 lb/h 28" 60" 10" 50,000 9’ 6’
6000 lb/h 30" 72" 12" 60,000 9’ 6’
7000 lb/h 32" 72" 12"
* When BP/MP is less than 50%, these reser-
8000 lb/h 36" 72" 14" voir lengths can be reduced by 1/2.
Capacity Multiplying Factors for other Filling Heads Capacity Multiplying Factors for Motive Gas Supply
(other than steam)
Filling Head Check valve and piping size, pump type
Inches mm 2" x 2" 3" x 2" 2" and 3" x 2" PTC / PTF
PTF-HP PTF4 % Back Pressure
PTC/PTF PTC/PTF
10% 20% 30% 40% 50% 60% 70% 80% 90% VS. Motive Pressure
(bp / MP)
-3.0 -76 0.47 NA NA 0.23
-1.0 -25 0.66 0.40 NA 0.41 Capacity
1.04 1.06 1.08 1.10 1.12 1.15 1.18 1.23 1.28 Multiplying
0.0 0 0.76 0.43 0.6 0.70 Factors
6.0 152 0.90 0.69 0.9 0.89
PTF-HP
12.0 305 1.00 1.00 1.0 0.95 Capacity
18.0 457 1.08 1.02 1.1 0.98 1.19 1.43 1.43 1.53 1.85 2.04 2.14 2.20 2.44 Multiplying
24.0 610 1.16 1.04 1.2 1.00 Factors
36.0 914 1.38 1.17 1.3 1.00 PTF4
48.0 1219 1.48 1.25 1.4 1.08 Capacity
60.0 1524 N/A N/A 1.5 1.20 Multiplying
1.19 1.43 1.43 1.53 1.85 2.04 2.14 2.20 2.44 Factors
3:275
Motive Back 2" x 2" 3" x 2" PTC/PTF 3" x 2" Motive Back 3" x 2"
Pressure Pressure PTC/PTF 3" x 3" PPF Top PTF-HTF Pressure Pressure PTF-HP
psig psig 12" Filling Head lb/hr 12" Filling Head lb/hr 12" Filling Head lb/hr psig psig 12" Filling Head lb/hr
200 180 - - - 300 200 12550
200 160 - 5250 3518 300 185 13875
200 140 6375 7375 4941 300 160 14565
200 120 7375 9440 6325 300 140 15750
200 100 8250 11145 7467 300 120 17125
200 80 9000 12565 8419 300 100 19125
200 60 9685 14260 9554 300 80 20315
200 50 10000 14875 9966 300 60 22065
200 40 10310 15690 10512 300 40 24375
200 30 10635 16310 10928 300 20 27500
200 20 10950 17000 11390 300 10 28750
200 10 11195 17640 11819 280 200 11125
180 160 - 3750 2513 280 180 12435
180 140 5425 6335 4244 280 160 13250
180 120 6685 8555 5732 280 140 14435
180 100 7760 10375 6951 280 120 16875
180 80 8600 11980 8027 280 100 17875
180 60 9450 13625 9129 280 80 19125
180 50 9830 14375 9631 280 60 20850
180 40 10230 15150 10151 280 40 23125
180 30 10560 15875 10636 280 20 26125
180 20 10895 16665 11166 280 10 27565
180 10 11195 17505 11728 250 200 9190
160 140 4250 4860 3256 250 180 10185
160 120 5750 7500 5025 250 160 11000
160 100 7040 9375 6281 250 140 12190
160 80 8065 11135 7460 250 120 13935
160 60 9105 12940 8670 250 100 15935
160 50 9565 13750 9213 250 80 17065
160 40 9990 14565 9759 250 60 19000
Condensate
160 30 10440 15400 10318 250 40 21200

Recovery
160 20 10870 16270 10901 250 20 24125

160 10 11195 17315 11601 250 10 25700
140 120 4625 6085 4077 200 180 6065
140 100 6120 8145 5457 200 160 7190
140 80 7420 10065 6744 200 140 8315
140 60 8625 12120 8120 200 120 11935
140 50 9190 13000 8710 200 100 12500
140 40 9690 13940 9340 200 80 14065
Non-Electric
140 30 10245 14875 9966 200 60 15825

140 20 10760 15840 10613 200 40 18125
Pumps
140 10 11195 17045 11420 200 20 20815

120 100 4700 6300 4221 200 10 22315
120 80 6475 8625 5779 150 120 7875
120 60 7845 10970 7350 150 100 8875
120 50 8530 12100 8107 150 80 10750
120 40 9240 13160 8817 150 60 12625
120 30 9865 14250 9548 150 40 14935
120 20 10535 15280 10238 150 20 17375
120 10 11065 16655 11159 150 10 19000
100 80 4995 6260 4194 125 100 7065
100 60 6620 9255 6201 125 80 9065
100 50 7500 10680 7156 125 60 10875
100 40 8370 12040 8067 125 40 13250
100 30 9145 13310 8918 125 20 15500
100 20 9900 14460 9688 125 10 16685
100 10 10630 16100 10787 100 80 7245
80 60 5010 6485 4345 100 60 9125
80 50 6000 8435 5651 100 40 11435
80 40 6935 10185 6824 100 20 13810
80 30 7970 11750 7873 100 10 15375
80 20 8870 13250 8878 75 60 7035
80 10 10000 15190 10177 75 40 9435
60 50 4250 5000 3350 75 20 12125
60 40 5315 7485 5015 75 10 13565
60 30 6360 9625 6449 50 40 5085
60 20 7460 11580 7759 50 20 10185
60 10 9190 13750 9213 50 10 11625
50 40 4440 5500 3685 25 20 2750
50 30 5625 8125 5444 25 10 9685
50 20 6730 10315 6911
50 10 8690 12755 8546
40 30 4630 5750 3853
40 20 5850 8700 5829
40 10 7930 11470 7685
30 20 4810 5810 3893
30 15 5475 8000 5360
30 10 6820 9690 6492
20 15 4375 5375 3601
20 10 5210 7450 4925
15 10 4375 6000 4020

3:276
Motive Back 36” Fill Head
Pressure Pressure (70” Fill Height)
psig psig lb/hr
200 150 22120 To size the PTF4 in a closed system:
200 140 22970 Establish available motive pressure.
200 120 24870
200 100 27110 Establish static back pressure on Pump/Trap combination.
200 80 29860 Place established pressures in formula below:
200 60 33400
200 50 35640
• Pump Motive Pressure (psig) – min. VAV delta P (psig) > Back Pressure (psig)
200 40 38390
200 30 41930 • Capacity charts to be read as normal, i.e. at pump motive and back pressure.
200 20 46920 • If, Pump Motive Pressure (psig) – min. VAV delta P (psig) < Back Pressure (psig), then
200 15 50460 isolate or remove VAV and multiply capacity by 0.77 to find reduced capacity without VAV.
180 120 23700
180 100 26020
180 60 32500 Sizing Example: 1
180 50 34810 A closed system has the following conditions:
180 40 37640 Motive steam available = 150 psig. Static Back Pressure = 45 psig.
180 30 41300
180 20 46440
180 15 50090 Open System.
160 120 22530 PTF4
160 100 24920
160 80 27830
160 60 31590 Capacity charts show capacity at 150 psig motive with 45 psig back pressure.
160 50 33980
160 40 36890 Closed System.
160 30 40660
160 20 45960 The Vent Assist Valve on the PTF4 requires at least 75 psig differential
160 15 49720 pressure to operate in a closed system.
140 100 23410
140 80 26220
Condensate
To size the PTF4 pump:
Recovery
140 60 29850
140 50 32150 Pump Motive Pressure – min. VAV delta P > Back Pressure.
140 40 34960 150 psig – 75 psig > 45 psig
140 30 38590
140 20 43710
140 15 47340 As the motive pressure is 150 psig and the VAV requires a minimum 120 psig to operate
120 80 24610 (75 + 45 = 120), this combination is sized correctly.
120 60 28110
120 50 30320
Non-Electric
120 40 33030
Pumps
120 30 36530
120 20 41460
120 15 44950
100 60 24730
100 50 27100
100 40 30010
100 30 33750
100 20 39030
100 15 42780
80 60 21350
80 50 23880
80 40 26980
80 30 30970
80 20 36610
80 15 40600
70 50 21850
70 40 24830
70 30 28680
70 25 31120
70 20 34110
70 15 37960
60 40 22940
60 30 26840
60 25 29310
60 20 32330
60 15 36230
50 30 25310
50 25 27970
50 20 30910
50 15 34160
40 30 19480
40 25 22230
40 20 25600
40 15 29940
30 20 20440
30 15 25650
TI-5-030-US 4.13
3:277
The Pivotrol® Pump Patented Selection and Sizing
Capacity Charts 2" x 2" Pivotrol® Pump
0 0
10 10 P S IG 10
B a ck
20
P ress 20
20 P S ure (
IG B 23ft
30 a ck ) 30
30 P P re
S IG s
40 40 B ac s ure 40
PS kP (4 6
IG re s ft)
50 50 P B ac su r 50
S IG kP e (6
Ba res 9ft)
60 60 P ck su r 60
S IG P re s e (92
70 B ac sur ft) 70
kP e (1
res 16
80 sur ft) 80
80 P e(
S IG 1 39
Motive Pressure PSIG

90 90
Ba ft)
ck
100 P re 100
100 ssu
PS re
110 IG ( 18 110
Ba
ck 5ft
120 P re ) 120
120 s s
PS u re
130 IG (23 130
Ba 1f
140 ck t) 140
140 P r
PS e s
150 IG su 150
Ba re
ck (27
160 Pr 7f 160
es t
su
)
170 re 170
( 32
Condensate
3f 180
Recovery
180 t)
190 190
200 200
11500
2000
6000
10500
2500
6500
5000
9000
4500
11000
3500
9500
1500
3000
4000
5500
7000
500
8500
10000
12000
7500
8000
1000
lb/hr
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24) (GPM)
Non-Electric
Pumps
3" x 2" Pivotrol® Pump

0 0
10 10
10 P S IG
B a ck P
20
20 P S IG re ssur 20
B a ck P e (23ft
30 re ssur ) 30
30 P S IG B e (46ft
ack P re )
40 ssure (6 40
40 P S IG 9ft)
B a ck P
50 50 P S IG re ssure 50
B a ck (92ft)
60
60 P S IG P re ss 60
B a ck P u re (116f
70 re ssu t) 70
re (13
9ft)
G
80 80
G
80 P S
90 IG B a 90
ck P r
Motive Pressure PSI
Motive Pressure PSI
e s su
100 re (1 100
100 P 85ft)
110 S IG 110
B ac
k Pr
120 e ss 120
120 ure
PS (23
130 IG B 1 ft) 130
ack
140 140 P S P re 140
IG B ss u
150 ack re 150
P re (27
160 6
1 0P s s 7f 160
S IG u re
B ac (32
t)
170 170
kP 3f
res t)
180 sur 180
e (3
190 70 190
ft)
200 200
10500
16500
14500
15000
11000
12500
15500
11500
12000
13500
14000
17500
16000
13000
17000
2500
3500
4500
5500
6000
7000
8000
8500
9000
9500
3000
4000
5000
6500
7500
2000
10000
lb/hr
(4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31) (32) (33) (33) (34) (GPM)
3:278
PTF4 Capacity Chart
20
40
60
80
100
120
140
160
Condensate
Recovery
180
200
14,000
16,000
18,000
20,000
22,000
24,000
26,000
28,000
30,000
32,000
34,000
36,000
38,000
40,000
42,000
44,000
46,000
48,000
50,000
52,000
Non-Electric
Pumps
Capacity, lbs/hr
3:279
3" x 2" PTF-HP Pivotrol® Pump
0
20 10
20 P P SIG
40 SIG
40 PS B acB
IG B ack kP
60 ack Pr
es re
MOTIVE PRESSURE (PSIG)
Pre ss
60 ss u s ur
80 PS re e( ur
IG (92 46 e(
80 Ba ft) f t )
23
100 PS ck ft)
IG Pr
10 Ba e s
120 0P ck su
re
SI Pr (1
140 12 B G e ss 39
0 ac ur ft)
160 PS k P e
re (1
IG s 85
Ba sur ft
180 ck e( )
1
18 60 1 P 2 3
200 0P P 40 re 1ft
SIG SI PS ss )
ur
220 Ba G B IG
Ba e
ck ac (2
Pr k P ck 77
es r P f t)
240 20 ure essu ress
s
PS 416 re (3 ure
0 (
260 IG ft) 70 (32
(4 ft) 3ft
280 6 2 )
ft)
300
10,000
12,000
14,000
16,000
18,000
20,000
22,000
24,000
26,000
28,000
30,000
1,000
2,000
4,000
6.000
8,000
(lb/hr)
Condensate
Recovery
(2) (4) (8) (12) (16) (20) (24) (28) (32) (36) (40) (44) (48) (52) (56) (60) (GPM)
CAPACITY
Pivotrol® Steam Consumption Chart

Non-Electric
•
Pumps
PTC / PTF without insulation PTC / PTF with insulation

•
PTF4 without insulation PTF4 with insulation
• insulation
PTF - HP without PTF - HP with insulation
14
13
12
•
11
Steam used per 1000lbs water
10
• •
9
•
8
• •
•
7
6
•
5
• •
•
4
3
2
•
1
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Back Pressure (psig)

TI-5-030-US 4.13
3:280
Condensate
Recovery
Non-Electric
Pumps
TI-5-030-US 4.13
3:281
Digital Cycle Counter
Description Specifications
8 A 7
The monitoring of condensate return Counter 8 Digit LCD display — NEMA 4 X, IP65
pump operation is an important activity
for plant operations and maintenance Options BSP Threaded Version
personnel. The use of pressure powered (Standard Counter Only)
pumps equipped with a digital cycle Auxiliary Output for B.M.S. Systems
counter provides the ability to monitor
(NPS Connection Only)
pump operation, schedule preventative
1
maintenance and estimate the amount
of condensate recovered. Counter C B
may operate in both open and closed
condensate systems.
2
3
No. Part Material
Condensate
1/2" NPS
Recovery
1 Enclosure Aluminum 5
2 Gaskets (1/2" BSPT)
3 Housing Stainless Steel
4 Sealing Nut Stainless Steel and Teflon®
5 Insulator
6
6 Probe Stainless Steel A w/Aux
D
7 Plug Stainless Steel
Non-Electric
Receptacle
Pumps
8 Plug Stainless Steel

Cable (Not Shown) cable
connection
point
External Operating Temperature Range
Counter: 32 to 122°F 0 to 50°C
Maximum Sensor Pressure

PMO: 300 psig / 21 barg
Maximum Operating Temperature

TMO: 500°F / 310°C
BMS Logic Output (PLC) Option

Pump Capacities This option provides a low current (0.5mA) device that is intended to
Model Approximate Gallons/Cycle drive logical sourcing inputs on PLC’s & BMS systems. It is not intended
PTC 7.1 / 26.9L to drive dry contacts (relays). The counter, when ordered with this option,
PTF 8.4 / 31.8L will be shipped with a 78 ¾” (2m) cable.
PTF-HP 16 / 60.6L
PTF4 26.9 / 102L Receptacle Cable Rated Max Voltage:
28VDC
2 3 3 2 Max Current Output:
Dimensions (approximate) in inches and milimeters 0.5mA
1 1 Counter is a “sinking
Model A A w/Aux B C D Weight output” (NPN)
PTC/PTF 4.4 4.9 7.0 4.4 18.9 5 lb Min Fluid Conuctivity:
1 - Green (Ground)
112 125 178 112 480 2.3 kg 414 µS/cm
2 - Black (Common)
PTF-HP/ 4.4 4.9 7.0 4.4 25.4 5.1 lb Voltage threshold to
3 - White (Count Out)
PTF4 112 125 178 112 645 2.3 kg register a count:
1.25 VDC
3:282
Digital Cycle Counter
Typical BMS Transistor Schematic:

Vi Vi = Voltage from BMS to counter
(VDC)
Rx I
Vt = Voltage threshold (VDC) =
1.25 VDC
Vt
Rx = Resistance needed (Ω),
calculated
I = Max Current Output (A) =
0.0005A
Rx to be calculated based on
available voltage (Vi) from BMS
module, using equation below:
Rx = Vi - Vt
I
Example: Vi = 24VDC
Rx = 24 - 1.25 (VDC) = 45.500Ω

0.0005 (A)
Condensate
So a 45.5Ω resistor is needed to reach the minimum
Recovery
threshold voltage to register a count.
Enclosure Approvals
Non-Electric
For FM approved enclosure:
Installation (see IM-5-020-US)
Pumps
CL I.
GR. A,B,C,D:
CL. II. GR. E,F,G; 1. Place counter in 1/2" NPS (1/2" BSPT) hole in pump cover
CL. III.; (only hole available)
2. Orientate counter in desired direction.
TYPE 4X 3. Screw sealing nut until wrench tight.
Caution: Before installation or any maintenance is performed,
For CSA Class I Group A, conduit seal is required within 18 ensure that all steam, condensate, air or gas lines are closed
inches. and internal pressure is relieved to prevent injury.
For FM approved enclosure: Plugs (7) & (8) should not be unscrewed and will void
CL. I, ZONE 1, AEx d IIC, IP66 warranty.
For IECEx:
IECEx FMG 06.0003U, Ex d II C, IP68 Orientation (see IM-5-020-US)
The Digital Cycle Counter orientation may be changed from its
For Ex:
original position in the Pivotrol cover and mechanism assembly.
II 2 GD Ex d II C; IP68; FTZU 04 ATEX 0265 U AMBIENT TEMP.: -
Caution: Before any maintenance is performed, ensure that
40ºC TO + 85ºC (- 40ºF TO 185ºF)
all steam, condensate, air or gas has be closed and internal
pressure is relieved to prevent injury.
Battery is suitable for up to 7 years of uninter-
rupted operation. 1. Unscrew sealing nut.
2. Twist cycle counter into desired position, ensuring cable
remains in place.
3. Tighten sealing nut.

Safety and Regulatory Compliance
Seating nut contains Teflon®.
This product is not intended to be submerged.
TI-5-020-US 12.13
3:283
Low-Profile Pressure Powered Pump™
PPEC
Operating Characteristics
Spirax Sarco Pressure 316 Pump discharge per cycle – 4.0 gal (15.14 l)
Powered Pump™ is a Body Style Iron Steel Stainless Steel Maximum instantaneous discharge rate
non-electric pump which – 30 gpm (1.9 l/s)
transfers high temperature PMO 125 psig Steam Consumption
condensate or other liquids Sizes 1" & 1-1/2" – 3 lbs. of steam per 1000 lbs. of liquid pumped.
from a low point, low pres- Air consumption
sure or vacuum space to an
Connections NPT – 100 SCF per 1000 lbs. of liquid pumped.

area of higher pressure or Cast Iron Body, Cast Steel Body Cast Stainless
elevation. This self-contained Construction Steel Body Accessories
unit uses steam, compressed Stainless Steel Internals, Stainless Steel Internals,
Gauge glass with brass cocks for iron pumps, steel
air or any other suitable cocks for steel pumps, and stainless steel cocks
Bronze Check Valves Stainless Steel Check Valves for stainless steel pumps; Pump insulation cover.
pressurized gas as the Stainless Steel Ch.valves
pumping force. The standard
pressure powered pump BSP Connections, S.W. & BSP Connections, Standards
Options The product fully complies with the requirements of
will handle liquids from Pump modified to handle Pump modified to handle the European Pressure Equipment Directive 97/23/
0.9 to 1.0 specific gravity. liquids down to 0.65 liquids down to 0.65 EC and carries the CE mark when so required
specific gravity specific gravity (must be specified at the time of order).
Operating Pressure
Construction Materials Capacities
Condensate
Inlet (Front Face)

Recovery
No. Body Style Part Material (1/2" NPT)

1 Iron Body Cast Iron ASTM A126 CL B
For sizing and selection
Exhaust (Top)
Steel Cast Steel ASTM A216 WCB data, see TI-5-202-US. Outlet (3/4" NPT)
316 SS Cast 316 Stainless Steel ASTM A351 CF8M
2 Iron Plug 3/8" Forged Steel 3
Steel Plug 1/2" Forged Steel 5
316 SS Plug 1/2" Forged 316 Stainless Steel
3 All Cover Gasket Graphite
4 Iron Cover Screws Steel 12 6
11
Non-Electric
Steel Steel 1
316 SS Stainless Steel 16
Pumps
5 Iron Cover Iron ASTM A126 CL B

10 7
Steel Steel ASTM A216 WCB 8
9
316 SS Stainless Steel ASTM A351 CF8M 15
6 All Exhaust Valve Seat Gasket Stainless Steel
7 All Exhaust Valve Seat Stainless Steel
8 All Exhaust Valve Head Stainless Steel 13
9 All Push Rod Stainless Steel 17
10 All Valve Head Actuator Cast Stainless Steel 18
11 All Inlet Valve Seat Stainless Steel
14 Liquid
12 All Inlet Valve Seat Gasket Stainless Steel 4 Outlet
13 All Push Rod Actuator Stainless Steel
14 All Float & Arm Stainless Steel
15 All Mechanism Casting Cast Stainless Steel 1-1/2" Liquid
Screws 1/2" – 13 x 1-1/4 Stainless Steel Inlet
16 All Inlet Valve Stainless Steel
17 All Spring Inconel
18 Lift Check Valve (outlet) Bronze with bronze disc 2
Wafer Check Vlv (outlet) Austenitic stainless steel 19 Steel and
19 1" Swing Check Vlv (inlet) Bronze with teflon disc
Stainless Steel
1-1/2" Lift Check Vlv (inlet) Bronze with bronze disc 19 Inlet & Outlet
1" & 1-1/2" Wafer Check Vlv (inlet) Austenitic stainless steel
Connection
1" Liquid
Limiting Operating Conditions Inlet
Max. Operating Pressure (PMO) 125 psig (9 barg) Iron

Minimum motive pressure required: 5 psig (0.34 barg) Inlet & Outlet
Connection
Specific Gravity of pumped liquid - 0.9 to 1.0
Specific Gravity of pumped liquid options - 0.89 to 0.8 & 0.79 to 0.65
The pump shall be Spirax Sarco type PPEC low profile pressure powered pump oper-
Filling head recommended above pump is 6" (152 mm) See TIS 5.202
ated by steam, compressed air or other pressurized gas to 125 psig, which does
Pressure Shell Design Condition not require any electrical energy, and is safe for use in explosive atmospheres. Body
construction of cast iron, cast steel, or cast 316 stainless steel, for pumping liquids of
PMA Iron 125 psig /0-450˚F 9 barg/0-232°C specific gravity of 0.65 and above. The pump shall contain a float operated snap-act-
Max. allowable pressure Steel 285 psig /0-650˚F 19 barg/343°C ing mechanism with no external seals or packing, stainless steel trim, and hardened
316 SS 220 psig /0-400˚F 15 barg/204°C stainless steel mechanism bearing components with single piece motive inlet valve.
TMA Iron 450˚F/0-125 psig 232°/0-9 barg Pump to be provided complete with inlet and outlet check valves attached at the fac-
Steel 750˚F/240 psig 399°C/16 barg tory for ease of field installation. When required, shall be equipped with a sight glass
316 SS 850˚F/180 psig 454°C/12 barg to monitor operation.
Note: Consult factory for PMA and TMA when using gauge glass.
Installation
For increased service life, operate pump with motive For generic hook-up sketch, see TI-5-202-US. Full details are given in IM-5-200-US,
pressure 15-20 psig above pump back pressure. which accompanies the product.
3:284
Low-Profile Pressure Powered Pump™ PPEC
Pump with
Size Style A B C D E F G H J K L M N P Check Valve Package*
1" Iron 11.0 18.9 14.6 13.1 2.1 14.0 9.0 1.1 .6 11.5 .6 3.6 3.4 20.3 154 lb
Brz Ch.valve 279 480 371 333 53 356 229 29 16 292 16 91 86 516 70 kg
1-1/2" Iron 11.0 18.9 14.6 13.1 2.1 14.0 9.0 1.1 .6 11.5 .6 4.3 4.3 23.1 155 lb
Brz Ch.valve 279 480 371 333 53 356 229 29 16 292 16 108 108 587 70 kg
1" Iron 11.0 18.9 14.6 13.1 2.8 14.0 9.0 1.1 .6 11.5 .6 3.3 3.3 19.4 154 lb
SS Ch.valve 279 480 371 333 71 356 229 29 16 292 16 84 84 493 70 kg
1-1/2" Iron 11.0 18.9 14.6 13.1 2.8 14.0 9.0 1.1 .6 11.5 .6 4.8 4.8 23.8 155 lb
SS Ch.valve 279 480 371 333 71 356 229 29 16 292 16 121 121 605 70 kg
1" Steel 11.7 19.6 14.6 13.1 2.8 14.0 9.0 1.1 .6 11.6 .6 2.1 2.1 15.9 166 lb
297 498 371 333 70 356 229 29 16 294 16 54 54 405 75 kg
1-1/2" Steel 11.7 19.6 14.6 13.1 2.8 14.0 9.0 1.1 .6 11.6 .6 2.7 2.7 17.1 171 lb
297 498 371 333 70 356 229 29 16 294 16 69 69 434 78 kg
1" 316 SS 11.7 19.6 14.6 13.1 2.8 14.0 9.0 1.1 .6 11.6 .6 2.1 2.1 15.9 166 lb
297 498 371 333 70 356 229 29 16 294 16 54 54 405 75 kg
1-1/2" 316 SS 11.7 19.6 14.6 13.1 2.8 14.0 9.0 1.1 .6 11.6 .6 2.7 2.7 17.1 171 lb
297 498 371 333 70 356 229 29 16 294 16 69 69 434 78 kg
Note: Cover/Mechanism withdrawal distance – 12" - 305 mm * For gauge glass assembly on cast iron unit, add 5 lbs (2.3 kg).
Iron Cover/Mechanism assembly — 35 lb (16 kg) For gauge glass assembly on steel or stainless steel unit, add 23 lbs (10.4 kg).
1/2" NPT STEAM, COMP.

C J
D H AIR OR GAS INLET
Cast Iron
K F
L B
Condensate
Recovery
1" INLET
SWING CHECK
3/4" NPT EXHAUST E G

1-1/2" INLET M A N
3/8"NPT (PLUGGED) LIFT CHECK P
Non-Electric
(Gauge glass & cycle counter connection)
Pumps
Steel and Stainless Steel C J 1/2" NPT STEAM, COMP.
D H
AIR OR GAS INLET
K
L
B F
3/4" NPT EXHAUST
M A N
1/2" NPT (PLUGGED) (Gauge glass connection) P E G
Spare Parts 1A
Cover only for PPEC 1
Cover Gasket for PPEC 1A
Push rod repair kit for PPEC 2
Spring Assembly for PPEC 3
Float only for PPEC 5
Inlet Valve Head, 6
Seat & Gasket for PPEC 6
Exhaust Valve Head, Seat & Gasket for PPEC 7 7
1
Mechanism Rebuild Kit (Not Shown) See IM-5-203/3

Bronze Inlet Check Valve for PPEC 8
5
Bronze Outlet Check Valve for PPEC 9 3
Stainless Steel Water Check Valve 8/9
Cover & Complete Mechanism Assembly for PPEC 8 9
2
TI-5-218-US 2.14
3:285
PPEC Pressure Powered Pump
How to Select & Size Condensate load 3000 lb/h
From the inlet pressure, back pressure and filling head conditions given below, select Steam pressure available for operating pump 75 psig
the pump size and check valve package which meets the capacity requirement of the Vertical lift from pump to the return piping 30 feet
application. Pressure in the return piping (piping friction negligible) 25 psig
Specify pump body type. Select optional extras as required. Filling head on the pump available 6 inches
For GPM, multiply the capacities below by 0.002. Solution:
For kg/h, multiply the capacities below by 0.454. 1. Calculate "H", the total lift or back pressure, against which the condensate must be
For liquid specific gravities from 0.9 to 0.65, consult Spirax Sarco. pumped. = (30 x 0.433) + 25 = 38 psig
* Back pressure is the lift height (H) in feet x 0.433 plus psig in return line, plus 2. From capacity table, with 75 psig inlet pressure and 40 psig back pressure, choose a
downstream piping friction pressure drop in psig. calculated based on the maximum 1-1/2" pump with stainless steel check valves, which has a capacity of 3300 lb/h.
instantaneous discharge rate of the respective pump selected. (See TIS Sheets) Note from capacity multiplying factor charts:
Note: To achieve rated capacity, pump must be installed with check valves supplied by Spirax A. Pump capacity if filling head is 24 in: 1.3 x 3,300 = 4290 lb/h
Sarco. Use of a substitute check valve may effect the performance of the pump. B. Pump capacity using compressed air: 1.12 x 3,300 = 3696 lb/h
(% back pressure is 38 ÷ 75 = 50%)
Capacity lb/h When installed with recommended filling head above top of pump.
Filling head 6"
Liquid Specific
Operating Total Lift Gravity 0.9 to 1.0
Inlet Back Single pump PPEC
Condensate
Pressure Pressure Check Valve Size Check Valve Size

Recovery
psig psig 1" 1-1/2" 1" 1-1/2"

Bronze Bronze Stainless Steel Stainless Steel
300 20
300 40
* For Capacity Multiplying Factors for Motive Gas Supplies and Other Filling Heads see back side of this page.
300 60
300 80
300 100
300 120
Non-Electric
300 150
Pumps
250 20
250 40
250 60
250 80
250 100
250 120
250 150
200 15
200 40
200 60
200 80
200 100
200 120
200 150
NOTE: Capacity shown when fitted with specified check valves only.
150 15
150 40
150 60
150 80
150 100
150 120
125 15 2,100 3,400 2,600 5,100
125 40 1,900 2,900 2,400 4,500
125 60 1,700 2,500 2,200 4,050
125 80 1,500 2,100 1,900 3,100
125 100 1,300 1,600 1,700 2,650
125 115 1,200 1,350 1,350 1,900
100 15 2,100 3,400 2,550 4,950
100 40 1,800 2,800 2,300 4,000
100 60 1,600 2,400 2,200 3,250
100 80 1,400 1,800 1,750 2,500
75 15 2,100 3,300 2,500 4,800
75 40 1,700 2,500 2,200 3,300
75 60 1,300 2,000 2,000 2,450
50 10 2,000 3,300 2,400 4,400
50 25 1,700 2,700 2,150 3,350
50 40 1,400 2,000 1,650 2,100
25 5 2,000 3,400 2,700 5,000
25 10 1,700 3,000 2,350 3,800
25 15 1,400 2,600 1,800 3,300
10 2 1,900 3,000 2,200 3,000
10 5 1,600 2,600 1,900 2,600
5 2 1,500 2,400 1,700 2,400
3:286
PPEC Pressure Powered Pump
Installation Details
Capacity Multiplying Factors for Motive Gas Supply (other than steam) Capacity Multiplying Factors for other Filling Heads
1" PPEC Capacity Multiplying Factors
10% 20% 30% 40% 50% 60% 70% 80% 90% % Backpressure Vs. Motive Pressure (BP/MP) Filling Head Check valve and piping size, pump type
1.10 1.13 1.16 1.20 1.25 1.30 1.35 1.40 1.45 Capacity Multiplying Factors Inches mm 1"&1-1/2" PPEC
1-1/2" PPEC 0 0 *0.7
6 152 1.0
10% 20% 30% 40% 50% 60% 70% 80% 90% % Backpressure Vs. Motive Pressure (BP/MP)
12 305 1.1
1.00 1.00 1.03 1.09 1.18 1.20 1.33 1.45 1.50 Capacity Multiplying Factors
18 457 1.2

24 610 1.3
36 914 1.5
48 1219
60 1524
*W
hen using a PPEC below 6" filling head, a swing check valve must always be
fitted to the inlet.
Vent to atmosphere (if fitted)

Motive Steam
or Gas Supply
Pump
Exhaust
Condensate
Return
Condensate
Return
At least
Line
12" Seal Vented Receiver (open system)
on overflow
Condensate
Filling
Recovery
Head
Recommended Installation
The pump is fitted with vented
receiver or an inlet reservoir.
Details of the application will
Filling determine whether a vented
Pressure TD 42L or 52L Trap receiver or an inlet reservoir
Height Powered when steam supply is used will be needed to accomplish
Pump this.
Non-Electric
Pumps
Vented Receiver (Open System) Inlet Reservoir Piping (Closed System)
To drain condensate from a single or multiple source an "open" system, a To drain condensate from a single piece of equipment in a "closed" system, a
vented receiver should be installed in a horizontal plane above and ahead of reservoir should be installed in a horizontal plane above and ahead of the pump.
the pump. Sufficient receiver volume is needed above the filling head level Sufficient reservoir volume is needed above the filling head level to accept the
to accept the condensate reaching the receiver during the pump discharge condensate reaching the reservoir during the pump discharge stroke. The chart
stroke. More important, the receiver must be sized to allow sufficient area below shows minimum reservoir sizing, based on condensate load, needed to
for complete flash steam separation from the condensate. The chart below prevent equipment flooding during the pump discharge stroke. The reservoir can
shows proper vented receiver sizing (per criteria set forth in the A.S.H.R.A.E. be a length of large diameter pipe or a tank.
Handbook) based on the amount of flash steam present. If the receiver is sized
as shown below, there will be sufficient volume for condensate storage and Pump Size – up to 3"x2"
sufficient area for flash steam separation. The receiver can be a length of large Liquid Reservoir Pipe Size
diameter pipe or a tank. lb/h 3" 4" 6" 8" 10"
500 or Less 2’
1000 2’
Pump Size – up to 3"x2" 1500 3’ 2’
Flash Steam Pipe Size Vent Line 2000 3.5’ 2’ 1’
up to – Diameter Length Diameter 3000 3’ 2’
75 lb/h 4" 36" 1-1/2" 4000 4’ 2’ 1’
150 lb/h 6" 36" 2" 5000 6’ 3’ 2’
300 lb/h 8" 36" 3" 6000 3’ 2’
600 lb/h 10’’ 36" 4" 7000 3’ 2’
900 lb/h 12" 36" 6" 8000 4’ 2’
1200 lb/h 16" 36" 6" 9000 4.5’ 3’ 2’
2000 lb/h 20" 36" 8" 10,000 5’ 3’ 2’
11,000 5’ 3’ 2’

TI-5-202-US 4.13
3:287
APT10-4.5 Automatic Pump Trap
The Spirax Sarco Automatic Pump Trap is a non-electric Model APT10-4.5

combination pump and trap which transfers high tempera-
ture condensate from a low-point, low pressure or vacuum PMO 65 psig
space to an area of higher pressure or elevation. This self Sizes
3/4" x 3/4" Inlet/Outlet
contained unit uses steam as the pumping force to remove 1/2" Motive/Exhaust
condensate from process equipment under all operating Connections NPT
conditions. Recommended for use with motive steam only.
Ductile Iron Body
Construction Stainless Steel Internals
Optional Extra Stainless Steel Check Valves
The APT10-4.5 is available with the body and cover coat-
ed with electroless nickel plate (ENP). This option, when
4 16 18 19 20 2 16 1
required, will be denoted as APT10-4.5 ENP.

Condensate

Recovery
Max. Back Pressure 58 psig (4 barg)

Max. Operating Temperature (TMO) 311°F (155°C) 17
13
Specific Gravity 12
0.9 to 1.0 24
11
Non-Electric
14
Filling Head Requirements 25
Pumps
5
(from base) 7.8" (.2m) 21
Filling Head Recommended

(from base) 11.8" (.3m) Trap and outlet check
3 valve mechanism
8
22
PMA 6
Max. allowable pressure 145 psig (PN10) 15
9
23
10
TMA
Max. allowable temperature 392°F (200°C) 26
Materials
ASTM A395/ 13 Pump mechanism bracket Stainless Steel
1 Cover SG Iron 14 Spring (pump) Stainless Steel
DIN 1693 GGG 40.3
2 Cover Gasket Synthetic fiber 15 Split pin Stainless Steel
3 16 Inlet and exhaust seat Stainless Steel
SG Iron ASTM A395/
Body 17 Inlet valve Stainless Steel
DIN 1693 GGG 40.3
4 Cover Bolts Stainless Steel ISO 3506 Gr. A2-70 18 Exhaust valve Stainless Steel
5 Pump trap lever Stainless Steel 19 Valve seat gasket Stainless Steel
6 Float Stainless Steel 20 Pump mechanism bolt Stainless Steel
7 Pivot shaft Stainless Steel 21 Float bolt Stainless Steel
8 Washer Stainless Steel 22 Trap 1st stage valve Stainless Steel
9 Trap housing Stainless Steel 23 Trap gasket Stainless Steel
10 Ball Stainless Steel 24 Actuator arm Stainless Steel
11 Seat (inlet check valve) Stainless Steel 25 Name-plate Stainless Steel
12 Flap (inlet check valve) Stainless Steel 26 Drain plug Stainless Steel
3:288
APT10-4.5 Automatic Pump Trap
Approximate Dimensions (nominal) in inches and millimeters

Size Connection A B C D E F G H I Weight
3/4" x 3/4" NPT 7.4 0.9 8.7 10.5 10.7 7.6 2.2 8.9 6.7 31
187 23 223 266 273 194 57 225 171 14
Motive Steam
Inlet Exhaust
D A
G
IN
E
F
C
I
OUT
Condensate
Recovery
B
H
Nominal capacities Size 3/4" x 3/4"

Pump discharge/cycle
Non-Electric
For full capacity details for a specific application consult 0.55 gallons
Spirax Sarco.
Pumps
3.3 ft. installation head Max. trapping capacity 2022 lb/hr
To accurately size the pump trap, the following data is required. At: 65 psig motive pressure
1. Installation head available, from the base of the pump trap to the
center line of the heat exchanger/process condensate outlet (ft). 21 psig total back pressure Max. pumping capacity 1420 lb/hr
If the outlet is mounted vertically, then this should be from the
base of the pump to the face of the outlet. N ote :
2. Motive steam pressure available to power the pump trap (psig). Total lift or back pressure BP (static head plus pressure head in the
3. Total back pressure in the condensate return system (psig). return system) must be below the motive fluid inlet pressure to allow
See note below. pump capacity to be achieved.
4. Heat exchanger/ plant full load operating pressure (psig). BP (back pressure) = (H : 2.3) + (P) + (Pf)
5. Heat exchanger/plant maximum steam load (lb/hr).
6. Minimum temperature of process fluid. (°F). Height (H) in feet : 2.3 plus pressure (P) psig in the return line, plus
7. Maximum controlled temperature of process fluid (°F). downstream piping friction pressure drop (Pf) in psig.
Spare Parts
See TIS 5.231
Installation & Maintenance

Complete installation and maintenance instuctions are given in IM-P612-18, supplied with each unit.
The pump trap shall be a Spirax Sarco automatic pump trap type APT10-4.5 operated by steam to 65 psig. No electrical energy shall be
required.
Body construction from SG iron ASTM A395 dual certified with DIN 1693 GGG 40.3 with a swing type inlet check valve and ball type outlet
check valve.
The internal trap mechanism shall contain a stainless steel float connected to an internal trap. The pump trap and check valve mechanisms
shall be incorporated into the same body envelope with no extenal seals or glands and shall be capable of operating with a minimum 7.8
inches installation head from the base of the uit.
Certification Design Compliance

All pump traps are EN 10204 (3.1.B) certifiable. Shell designed in accordance with ASME VIII / A.D.Merkblatter
How to order 1 - Automatic pump trap, type APT10-4.5, 3/4" x 3/4", NPT with NPT motive fluid connections.
TI-5-2301-US 3.14
3:289
Spare Parts for the APT10-4.5 Automatic Pump Trap
Spare parts Please note:

The spare parts available are shown in heavy outline. Parts drawn For customer convenience, spares are supplied in kits to ensure all
in broken line are not supplied as spares. the appropriate replacement parts are available e.g. when an inlet/
exhaust valve and seat assembly is ordered, all replacement split
A Cover gasket See overleaf pins, washers and gaskets will be provided in addition to the key
B Inlet check valve See overleaf components listed.
C Spring and actuator arm See overleaf
D Floats See overleaf
E Trap and outlet check valve mechanism See overleaf How to order spares
F Inlet/exhaust valve and seats See overleaf Always order spares by using the description given.
Example: 1 - Inlet/exhaust valve and seat kit for a Spirax Sarco

3/4" x 3/4".
F A
Condensate
Recovery
Non-Electric
Pumps
E C D
3:290
Spare Parts for the APT10-4.5 Automatic Pump Trap
Spare parts For customer convenience, spares are supplied in kits to ensure all
The spare parts available are shown in heavy outline. Parts drawn in the appropriate replacement parts are available e.g. when an inlet/
broken line are not supplied as spares. exhaust valve and seat assembly is ordered, all replacement split
pins, washers and gaskets will be provided in addition to the key
A Cover gasket 2 components listed.
B Inlet check valve 2, 12 Always order spares by using the description given.
C Spring and actuator arm 2, 14, 24 1 - Inlet/exhaust valve and seat kit for a Spirax Sarco
D Floats 2, 5, 6, 21 3/4" x 3/4".
E Trap and outlet check valve mechanism 2, 8, 9, 10, 21, 22, 23
F Inlet/exhaust valve and seats 2, 16, 17, 18, 19
Refer to TIS 5.2301 for component number details.
2
12
Condensate
B Inlet check valve
Recovery
Non-Electric
5
Pumps
14
21
24
6
8 17
7
19
17
16
22
9 19
23 18
10
E Trap and outlet check valve mechanism F Inlet / exhaust valve and seats
TI-P612-29-US 01.05
3:291
APT14, APT14HC and APT14SHC
Automatic Pump Traps
Description
The Spirax Sarco automatic pump trap is a flanged or screwed Standards
displacement receiver pressure rated to PN16. The unit is capable These products fully comply with the requirements of the European
of automatically trapping or pumping, depending on pipeline Pressure Equipment Directive 97/23/EC, ATEX Directive 94/9/EC and
conditions. The unit is operated by steam and is used to remove carry the and marks when so required.
condensate from process plant under all operating conditions
Certification
including vacuum. Recommended for use with motive steam only.
These products are available with certification to EN 10204 3.1. Note: All
certification/inspection requirements must be stated at the time of order
Design compliance
placement.
The shell of the product has been designed in accordance with
A.D. Merkblatter/ASME VIII.

Model and
Inlet and outlet sizes and pipe connections Motive/exhaust
body material
ANSI 150 B 16.5 NPT 1/2" (DN15)
Condensate
Flanged 1-1/2" inlet x 1" outlet

Recovery
APT14 EN 1092 PN16 NPT or BSP 1/2" (DN15)

SG iron NPT NPT 1/2" (DN15)
Screwed 1-1/2" inlet x 1" outlet BSP (BS 21 parallel) BSP 1/2" (DN15)
APT14HC ANSI 150 B 16.5 NPT 1/2" (DN15)
Flanged 2" inlet x 1-1/2" outlet
SG iron EN 1092 PN16 BSP 1/2" (DN15)
APT14SHC ANSI 150 B 16.5 NPT 1/2" (DN15)
Flanged 2" inlet x 1-1/2" outlet
Carbon Steel EN 1092 PN16 BSP 1/2" (DN15)
Non-Electric

Pumps
Optional extra
Both the APT14 and APT14HC are available with the body and cover coated with electroless nickel plate (ENP). This option, when required, will
be denoted as APT14 ENP and APT14HC ENP respectively and must be stated at the time of order placement.
Gauge glasses, supplied separately, are available. For further details contact Spirax Sarco.
Dimensions/weight (approximate) in inches and pounds (mm and kg)
Outlet check valve I

A
F supplied only on Motive G
H APT14HC steam
supply S E
Withdrawal
distance
E
½" NPT K C
Gauge Glass
Connection B J
Model Connection A B C D E F G H I J K Weight

PN16 ANSI
APT14 Screwed 13.8 (350) 7.8 (198) 9.7 (246) 15.2 (385) 12.0 (304) 10.2 (258) 2.2 (57) 9.8 (250) - - 7.8 (198) - 99 (45)
Flanged 15.3 (389) 7.8 (198) 9.7 (246) 15.2 (385) 12.0 (304) 10.2 (258) 2.2 (57) 9.8 (250) - - 7.8 (198) - 99 (45)
APT14HC Flanged 18.7 (476) 7.8 (198) 10.6 (270) 15.7 (400) 13.2 (335) 9.3 (235) 2.2 (57) 10.8 (275) 1.2 (31.5) 1.8 (45) 7.8 (198) 9.3 (235) 143 (65)
APT14SHC Flanged 20.0 (508) 8.1 (206) 10.9 (278) 160 (407) 13.8 (351) 10.3 (261) 2.2 (57) 10.8 (275) 1.2 (31.5) 1.8 (45) 7.8 (198) 9.3 (235) 232 (105)
3:292
APT14 and APT14HC Automatic Pump Trap
Pressure / temperature limits APT14SHC (carbon steel) Pressure barg
572
Temperature °C
482
Temperature °F
The product should not be used in this region or beyond 392
its operating range as damage to the internals may occur. 302
Steam
A - D Flanged PN16. 212
saturation
B - D Flanged JIS/KS 10. 122 curve
C - D Flanged ANSI 150. 32
14 D
APT14 and APT14HC (SG iron) Pressure bar g 0 29 58 87 116 145 174 200 232
Pressure psig
B C A
572
Pressure barg
Temperature °F
Temperature °C
482 572
392 482
Temperature °F
Temperature °C
302 392
Steam 302
212 saturation
122 curve 212 Steam
122
saturation
32 curve
14 D 32
0 29 58 87 116 145 174 200 232 14
Pressure psig 0 29 58 87 116 145 174 200 232
Pressure psig
Maximum motive inlet pressure 200 psig (13.8 bar g)
PMA Maximum allowable pressure 232 psig @ 248°F (16 bar g @ 120°C)
TMA Maximum allowable temperature 572°F @ 185 psig (300°C @ 12.8 bar g)
Minimum allowable temperature 14°F (-10°C)
Condensate
Note: For lower temperatures consult Spirax Sarco.
Recovery
PMO Maximum operating pressure for saturated steam service 200 psig @ 388°F (13.8 bar g @ 198°C)
Maximum backpressure for standard pumps (for higher backpressures contact Spirax Sarco) 72 psig (5 bar g)
TMO Maximum operating temperature for saturated steam service 388°F @ 200 psig (198°C @ 13.8 bar g)
Minimum operating temperature Note: For lower temperatures consult Spirax Sarco. 14°F (-10°C)
Temperature limits (Ambient ) 14°F to 392°F (-10°C to 200°C)
Non-Electric
Designed for a maximum cold hydraulic test pressure of: 348 psig (24 bar g)
Pumps
Recommended filling head above the pump (from the base of the receiver / process) 12 in (0.3 m)
Filling head Maximum recommended filling head (from the base of the pump) for higher filling heads refer to Spirax Sarco 39 in (1 m)
Minimum filling head required (from the base of the pump) 8 in (0.2 m)
Nominal capacities
For full capacity details for a specific application consult Spirax Sarco. To accurately size the pump trap, the following data is required.
1. Installation head available, from the base of the pump trap to the centre line of the heat exchanger / process condensate outlet (m).
If the outlet is mounted vertically, then this should be from the base of the pump to the face of the outlet.
2. Motive steam pressure available to power the pump trap (psig).
3. Total backpressure in the condensate return system (psig). See note below.
4. Heat exchanger full-load operating pressure (psig).
5. Heat exchanger maximum steam load (lb/hr).
6. Minimum temperature of secondary fluid. (°F).
7. Maximum controlled temperature of secondary fluid (°F).
Model APT14 APT14HC and APT14SHC

Pump discharge/cycle 1.3 gallons (5 litres) 2.1 gallons (8 litres)
39 inches installation head Maximum trapping capacity 8800 lb/hr (4000 kg/h) Maximum trapping capacity 19800 lb/hr (9000 kg/h)
At: 73 psig motive pressure
15 psig total backpressure Maximum pumping capacity 2420 lb/hr (1100 kg/h) Maximum pumping capacity 6160 lb/hr (2800 kg/h)
Note: The capacities detailed within the above Table are only given as a guide. They are based on the installation parameters
shown in the left hand column.
Achieved capacities will differ if any of the installation parameters change. For specific capacities and application details,
contact Spirax Sarco.
The total lift or backpressure BP (static head plus pressure head in the return system) must be below the motive fluid inlet pressure to
allow pump capacity to be achieved.
BP (backpressure) = (H x 2.31) + (P) + (Pf)
Height (H) in feet x 2.31 plus pressure (P) psig in the return line, plus downstream piping friction pressure drop (Pf) in psig.
(Pf can be ignored if the downstream pipework is less than 328 feet to a non-flooded condensate return and has been sized to take into
account the effect of flash steam at the heat exchanger's full-load operating conditions.) TI-5-228-US 3.14
3:293
13
1
4
2
16 28
18 19
20 11
14 17
27
12
5 24
25
21
6 7
26 Trap
3 mechanism
APT14 shown
Materials
No. Part Material
Condensate
APT14 SG iron EN JS 1025 or ASTM A395 APT14

Recovery
1 Cover APT14HC SG iron EN JS 1025 or ASTM A395

15
APT14SHC Carbon steel EN 1.0619+N or ASTM A216 WCB
2 Cover gasket Graphite laminated with stainless steel insert
APT14 SG iron EN JS 1025 or ASTM A395 22
3 Body APT14HC SG iron EN JS 1025 or ASTM A395 8
APT14SHC Carbon steel EN 1.0619+N or ASTM A216 WCB
Non-Electric
9
Cover bolts Stainless steel ISO 3506 Gr. A2 70
Pumps
4
Location pins APT14SHC only Stainless steel 304 21
5 Pump lever Stainless steel BS 1449 304 S15
6 Float Stainless steel BS 1449 304 S15
23
7 Trap lever Stainless steel BS 1449 304 S15
8 Trap 2nd stage valve Stainless steel ASTM A276 440 B
9 Trap housing Stainless steel BS 3146 ANC 2
10 Ball (APT14 only) Stainless steel ASTM A276 440 B 10
11 Seat (inlet check valve) Stainless steel AISI 420
12 Flap (inlet check valve) Stainless steel BS 3146 ANC 4B APT14HC
13 Pump mechanism bracket Stainless steel BS 3146 ANC 4B and
14 Spring (pump) Stainless steel BS 2056 302 S26 Gr. 2 APT14SHC
15 Split pin Stainless steel BS 1574 15
16 Exhaust seat Stainless steel BS 970 431 S29 or ASTM A276 431
17 Inlet valve and seat assembly Stainless steel
18 Exhaust valve Stainless steel BS 3146 ANC 2 22
19 Valve seat gasket Stainless steel BS 1449 409 S19 8
20 Pump mechanism bolt Stainless steel ISO 3506 Gr. A2 70 9
21 Trap housing bolt Stainless steel BS 6105 A4 80
22 Trap 1st stage valve Stainless steel BS 970 431 S29 or ASTM A276 431 21
23 'O' ring EPDM
24 Actuator arm Stainless steel BS 3146 ANC 2
23
25 Name-plate Stainless steel BS 1449 304 S16
26 Drain plug Steel DIN 17440 1.4571
27 Inlet valve spring Stainless steel
APT14 SG iron
28 Motive strainer APT14HC SG iron
APT14SHC Carbon steel
29 DCV10 (APT14HC and APT14SHC) Stainless steel (not shown) TI-5-228-US 3.14
3:294
How to specify
APT14 and APT14HC
The pump trap shall be a Spirax Sarco automatic pump trap type APT14 operated by steam to 200 psig. No electrical energy shall be
required. Body construction from SG iron (EN JS 1025 dual certified with ASTM A395) with a swing type inlet check valve (APT14 and
APT14HC) and ball type outlet check valve (APT14 only). The internal trap mechanism shall contain dual stainless steel floats connected
with a two stage trap, while the internal pump mechanism shall be a stainless steel single tension spring snap-action device with no
external seals or glands.
APT14SHC
The pump trap shall be a Spirax Sarco automatic pump trap type APT14SHC operated by steam to 200 psig. No electrical energy shall be
required. Body construction from carbon steel (EN 1.0619 dual certified with ASTM A216 WCB) with a swing type inlet check valve. The
internal trap mechanism shall contain dual stainless steel floats connected with a two stage trap, while the internal pump mechanism shall
be a stainless steel single tension spring snap-action device with no external seals or glands.
How to order
Example: 1 Spirax Sarco automatic pump trap, type APT14, 1½" x 1", ANSI 150 with NPT motive fluid connections.
Optional extras
Both the APT14 and APT14HC are available with the body and cover coated with electroless nickel plate (ENP). This option, when
required, will be denoted as APT14 ENP and APT14HC ENP respectively and must be stated at the time of order placement.
The APT14, APT14HC and APT14SHC are available with the body drilled, tapped and plugged to accept gauge glasses. Note: Gauge
glasses can not be fitted retrospectively to the standard APT14, APT14HC or APT14SHC.
Gauge glasses, supplied separately, are available for the APT14, APT14HC or APT14SHC. For further details contact Spirax Sarco.
Spare parts
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.
Available spares
A Cover assembly (A - G inclusive) 1, 2, 5-25
Condensate
Recovery
B Cover gasket 2
C Inlet check valve 2, 12
D Spring and actuator arm 2, 14, 24
E Floats 2, 5, 6, 7
F Trap and outlet check valve mechanism 2, 8, 9, 10 (APT14 only), 21, 22, 23
G Inlet/exhaust valve and seat kit 2, 16, 17, 18, 19, 27
Non-Electric
H See separate literature: For the APT14 or APT14HC see TI-P163-01 and for the APT14SHC see TI-P063-02
Pumps
28
DCV10 outlet check valve (APT14HC and APT14SHC only). See separate literature TI-P601-32 29
Please note:For customer convenience, spares are supplied in kits to ensure all the appropriate replacement parts are available e.g. when an
inlet/exhaust valve and seat assembly is ordered, all replacement split pins, washers and gaskets will be provided in addition to the key compo-
nents listed.
How to order spares
Always order spares by using the description given in the column headed 'Available spares' and state the size and type of unit.
Example: 1 - Inlet/exhaust valve and seat kit for a Spirax Sarco 1½" x 1" APT14 automatic pump trap.
G A B
Cover assembly
C
A Cover assembly
(APT14 shown)
F D E TI-5-228-US 3.14
3:295
B Cover gasket C Inlet check valve
APT14 APT14HC,
and
APT14SHC 12
D Spring and actuator arm E Floats
14
5
6
Condensate
24
Recovery
F Trap and outlet check valve mechanism G Inlet / exhaust valve and seat kit
Note: Item 10 is not included for the APT14HC and APT14SHC
Non-Electric
APT14
Pumps
APT14
22
16
8
9
19
21
18
23
10
APT14HC and APT14SHC

APT14HC and APT14SHC
17
22 19
8
9 17
21 27
23
TI-5-228-US 3.14
3:296
3:297
Non-Electric Condensate
Pumps Recovery
APT
Spirax Sarco will ensure that the APT is accurately matched Alternatively arrange a visit for your local Spirax Sarco representative
to your process and will provide you with a detailed sizing who can provide detailed APT sizing information for all your specific
chart, tailored to your specific application. needs.
Providing the information below is known, we can even provide To help us size the APT for your application simply provide us
you with confirmation over the telephone and fax you your spe- with the following information: -
cific chart.
Recommended Installation
B
* NB. Motive steam supply must be
trapped and free of condensate.
C
Condensate
Recovery
Secondary
E fluid outlet
100 Soft sealing
mesh check valve
strainer F
H
Non-Electric
D
Pumps
Exhaust
Motive Out
In
Spirax Sarco sized length of pipe to act as a res-

ervoir
G
Secondary
Minimum installation head 8" from
fluid inlet
base of pump
Condensate
A
Condensate inlet
outlet
APT14 Recommended the reservoir is installed at

least 1 pipe diameter below the process outlet,
but as high as possible above the APT inlet.
A Installation head available from the base of the pump to the centreline of the heat exchanger / process condensate outlet. ft
B Motive steam pressure available to power the pump trap. psig
C Pressure in the condensate return system. psig
D Height of condensate return from floor level. fl
E Heat exchanger full load operating pressure. psig
F Maximum steam load on the heat exhanger. lb/hr
G Minimum secondary fluid temperature. °F
H Maximum controlled temperature of secondary fluid. °F
3:298
APT
Selection & Sizing
65 Psi Motive Steam (B)
How to Select & Size
From the inlet pressure, back pressure and filling head conditions given APT10-4.5

0 Psi Back
Pressure (C+D)
25 Psi Back
Pressure (C+D)
58 Psi Back
Pressure (C+D)
below, select the APT size which meets the capacity requirement of the Installation System Pumping Trapping Pumping Trapping Pumping Trapping
Head (A) Pressure Capacities Capacity Capacity Capacity Capacity Capacity
application. inches (E) psig lb/h lb/h lb/h lb/h lb/h lb/h
For GPM, multiply the capacities below by 0.002. 39 65 2231 1974 1306
For kg/h, multiply the capacities below by 0.454. 30 2229 1970 1293
20 1937 1937 1277
* Back pressure is the lift height (D) in feet x 0.433 plus psig in return 16 1620 1620 1271
line, (C), plus piping friction in psig. 12 1223 1223 1223
8 607 607 607
39 50 2088 1757 930
Examples: 30 2085 1751 901
Steam Condensate load (F) 750 lb/h 20 1937 1745 847
16 1620 1620 809
Steam pressure available for operating APT (B) 100 psig 12 1223 1223 744
Vertical lift from APT to the return piping (D) 50 feet 8 607 607 542
Pressure in the return piping (piping friction negligible) (C) 50 psig 39 35 1909 1414 832
30 1905 1403 806
Filling head available from base of APT (A) 8 inches 20 1900 1390 755
System pressure (E) 150 psig 16 1620 1385 719
12 1223 1223 658
8 607 607 471
Solution: 39 20 1164 1425 665
30 1657 1342 643
1. Calculate "C + D", the total lift or back pressure, against which the 20 1649 1197 601
condensate must be pumped. = (50 x 0.433) + 50 = 72 psig 16 1620 1104 572
2. From capacity table, with 100 psig inlet pressure and 72 psig back 12 1223 957 521
8 607 592 369
pressure, choose a APT14 which has a capacity of 1,695 lb/h. 39 0 1163 971 327
30 1088 900 316
20 961 780 297
16 879 706 282
Condensate
Note: 12 754 594 258
Recovery
8 547 339 183
The capacity charts shown below are applicable for the specific
conditions only. Any variance in system conditions A, B, C, D, or
E will alter the capacities shown, and hence these figures can be
used as a rough guide only. Your local Spirax Sarco representive
will provide detailed APT sizing information for all conditions.
Non-Electric
Pumps
200 Psi Motive Steam (B) 100 Psi Motive Steam (B) 30 Psi Motive Steam (B)
APT14

0 Psi Back
Pressure (C+D)
30 Psi Back
Pressure (C+D)
72 Psi Back
Pressure (C+D)

0 Psi Back
Pressure (C+D)
30 Psi Back
Pressure (C+D)
72 Psi Back
Pressure (C+D) 0 Psi Back 30 Psi Back
Pressure (C+D) Pressure (C+D)
Installation System Pumping Trapping Pumping Trapping Pumping Trapping Pumping Trapping Pumping Trapping Pumping Trapping Pumping Trapping Pumping Trapping
Head (A) Pressure Capacities Capacity Capacity Capacity Capacity Capacity Capacities Capacity Capacity Capacity Capacity Capacity Capacities Capacity Capacity Capacity
inches (E) psig lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h
39 200 10021 9561 8592 10021 9561 8592 10021 9561
30 8491 8491 8491 8491 8491 8491 8491 8491
20 6375 6374 6374 6374 6374 6374 6374 6374
16 5296 5296 5296 5296 5296 5296 5296 5296
12 3932 3932 3932 3932 3932 3932 3932 3932
8 1695 1695 1695 1695 1695 1695 1695 1695
39 150 9120 8386 7135 9120 8386 7137 9120 8386
30 8491 8378 7126 8491 8378 7126 8491 8378
20 6375 6374 6374 6374 6374 6374 6374 6374
16 5296 5296 5296 5296 5296 5296 5296 5296
12 3932 3932 3932 3932 3932 3932 3932 3932
8 1695 1695 1695 1695 1695 1695 1695 1695
39 75 7034 5820 3075 7034 5820 2694 7034 5820
30 7022 5804 2844 7022 5804 2569 7022 5804
20 6374 5786 2490 6374 5786 2345 6374 5786
16 5296 5296 2272 5296 5296 2200 5296 5296
12 3932 3932 2165 3932 3932 2165 3932 3932
8 1695 1695 1695 1695 1695 1695 1695 1695
39 30 5018 2419 2104 5018 2626 1974 5018 1553
30 4998 2248 1955 4998 2475 1875 4998 1406
20 4975 1695 1707 4975 2215 1700 4975 1205
16 4966 1792 1557 4966 2050 1587 4966 1107

12 3932 1534 1332 3932 1795 1408 3932 992
8 1695 941 815 1695 1160 941 1695 850
39 0 1553 1223 1066 1763 1425 1112 1915
30 1406 1136 990 1657 1337 1050 1835
20 1220 994 865 1478 1189 944 1692
16 1119 908 790 1366 1097 877 1598
12 992 780 678 1196 958 773 1445
8 850 487 423 850 620 513 1026
TI-5-2041-US 11.13
3:299
Non-Electric Condensate
Pumps Recovery
Capacities APT14HC
3:300
200 Psi Motive Steam (B) 100 Psi Motive Steam (B) 30 Psi Motive Steam (B)
0 Psi Back 30 Psi Back 72 Psi Back 0 Psi Back 30 Psi Back 72 Psi Back 0 Psi Back 30 Psi Back P
Pressure (C+D) Pressure (C+D) Pressure (C+D) Pressure (C+D) Pressure (C+D) Pressure (C+D) Pressure (C+D) ressure (C+D)
System
Installation Pumping Trapping Pumping Trapping Pumping Trapping Pumping Trapping Pumping Trapping Pumping Trapping Pumping Trapping Pumping Trapping
Pressure
Head (A) Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity
(E)
inches Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h Ib/h
psig
39 200 10021 9561 8592 10021 9561 8592 10021 9561
30 8491 8491 8491 8491 8491 8491 8491 8491
20 6375 6374 6374 6374 6374 6374 6374 6374
16 5296 5296 5296 5296 5296 5296 5296 5296
12 3932 3932 3932 3932 3932 3932 3932 3932
8 1695 1695 1695 1695 1695 1695 1695 1695
39 150 9120 8386 7137 9120 8386 7137 9120 8386
30 8491 8378 7126 8491 8378 7126 8491 8378
20 6375 6374 6374 6374 6374 6374 6374 6374
16 5296 5296 5296 5296 5296 5296 5296 5296
12 3932 3932 3932 3932 3932 3932 3932 3932
8 1695 1695 1695 1695 1695 1695 1695 1695
39 75 7034 5820 6186 7034 5820 4436 7034 5820
30 7022 5804 5879 7022 5804 4313 7022 5804
20 6374 5786 5275 6374 5786 4089 6374 5786
16 5296 5296 4873 5296 5296 2200 5296 5296

12 3932 3932 2165 3932 3932 2165 3932 3932
8 1695 1695 1695 1695 1695 1695 1695 1695
39 30 5018 5191 3539 5018 6136 2824 5018 1553
30 4998 4907 3338 4998 5842 2728 4998 1406
20 4975 4431 3003 4975 5339 2556 4975 1205
16 4966 4135 2796 4966 5019 2442 4966 1107
12 3932 3680 2480 3932 4520 2257 3932 992
APTSelection & Sizing
8 1695 2569 1716 1695 3247 1737 1695 850

39 0 1553 2024 1370 4493 2486 1241 6174
30 1406 1900 1278 4255 2348 1184 5867
20 2927 1677 1129 3854 2102 1086 5379
16 2731 1554 1035 3617 1943 1023 5067
12 992 1353 903 3216 1716 925 4597
8 850 907 601 2260 850 1175 670 3331
A=DISTANCE FROM FLORR THE RESERVOIR PIPE

B=MOTIVE STEAM PRESSURE
C=SYSTEM BACK PRESSURE
D=VERTICAL LIFT TO CONDNESATE RETURN MAIN
E=PROCESS OPERATING PRESSURE
Telephone: (803) 714-2000 FAX (803) 714-2200

TI-5-2041-US 11.13
Condensate
Recovery
Non-Electric
Pumps
3:301
Vented Pressure Powered Pump Packages
PPEC / PTC / PTF
The modular pumping system consists of the standard PPEC / PTC / PTF Pressure Powered Pumps, pre-piped with the necessary auxiliary
components and integral receiver mounted on a skid base. The unit offers versatility of providing a base mounted module and pump with added
modular options for a comprehensive fully engineered modular package ensuring a technically correct and complete hook up.
Standard Pump Packages

Model PPEC Simplex Pump Package PPEC Duplex Pump Package
Limiting PMA: See TI-5-218-US See TI-5-218-US
Conditions TMA: See TI-5-218-US See TI-5-218-US
Receiver Tank: Rated for atmospheric pressure only. 650°F / 0 psig Rated for atmospheric pressure only. 650°F / 0 psig
Sized for flash steam rates of up to 375 lb/hr. Sized for flash steam rates of up to 375 lb/hr for 1"
PPEC and 1150 lb/hr for 1 ½" PPEC.
Sizes Pump: 1" x 1" & 1 ½" x 1 ½" 1" x 1" & 1 ½" x 1 ½"
Receiver: 8 Gallons 1" PPEC 8 Gallons, 1 ½" PPEC 26 Gallons
Capacity See TI-5-202 See TI-5-202
Construction Fabricated steel receiver tank and frame. Fabricated steel receiver tank and frame.
Condensate
Ductile Iron pump body Ductile Iron pump body

Recovery
Stainless steel pump internals Stainless steel pump internals

Stainless steel check valves Stainless steel check valves
Model PTC Simplex Pump Package PTC Duplex Pump Package

Non-Electric
Pumps
Sized for flash steam rates of up to 1150 lb/hr. Sized for flash steam rates of up to 2000 lb/hr.
Sizes Pump: 2" x 2" & 3" x 2" 2" x 2" & 3" x 2"
Receiver: 26 Gallons 57 Gallons
Construction Fabricated steel receiver tank and frame. Fabricated steel receiver tank and frame.
Ductile Iron pump body Ductile Iron pump body
Model PTF Simplex Pump Package PTF Duplex Pump Package

Sized for flash steam rates of up to 1475 lb/hr. Sized for flash steam rates of up to 2500 lb/hr.
Sizes Pump: 2" x 2" & 3" x 2" 2" x 2" & 3" x 2"
Receiver: 31 Gallons 65 Gallons
Construction Fabricated steel receiver tank and frame. Fabricated Fabricated steel receiver tank and frame. Fabricated
pump body, ASME coded. pump body, ASME coded.
Standard Pump Package Options

• Pump motive inlet (fully trapped) and exhaust piping. • Pump and receiver gauge glass
• Overflow pipe. • Inline strainer
• Pump drain • Pressure gauges
• Receiver only • Receiver with modified connections.
• ASME coded receiver (150 psig @ 450°F) • Pump isolation valve on outlet.
3:302
Vented Pressure Powered Pump Packages
PPEC / PTC / PTF
36
PPEC Simplex 1-1/2" PPEC 42
Pump Package Duplex Pump
Package
50 1/4
44 1/8
31 37 1/4 34
20
PTC Simplex 42 PTC Duplex 54

Pump Package Pump
Package
64 3/4
Condensate
Recovery
57 /8
7
Non-Electric
Pumps
28 3/8 33 1/2
38 1/2 48
PTF Simplex 36 PTF Duplex 48

Pump Package Pump
Package
71 3/8
67 1/4
45 5/8 51 1/4 48
28 3/8
Note: All packages shown as base package with steam inlet and exhaust pipe modular option included. All sizes are approximate.
TI-5-203-US 3.14
3:303
Triplex Pressure Powered Pump Packages
PTC/PTF
Description
The Modular pumping system consists of Pressure Powered Pumps
pre-engineered with the necessary auxiliary components into a
skid-mounted module.
The unit includes a receiver vessel designed to provide adequate
separation of flash steam and condensate.
The module requires only service field connections for complete
installation and fast startup.
Typical applications
Condensate recovery modules are used where multiple sources of
condensate are to be pumped and flash steam is to be vented
(open system).
For Closed systems: Consult ESD

Condensate
Recovery
Capacity Chart
For sizing data, see Selection & Capacity Chart.
Typical Construction
Standard Features Model TRIPLEX
• Spirax Sarco non-electric Pressure Powered Pump PMO - PUMPS 200 psig
with high capacity stainless steel check valves Design Pressure (PMA) 200 psig @ 400°F
Non-Electric
TPC3=Cast Ductile Iron Pump Body Capacity Range 52,920 lbs./hr @ 200 psig motive pressure
Pumps
TPF3=Fabricated Steel Pump Body and 10 psig back pressure

• Hydrotested, blasted, and painted with SSI industrial black enamel Receiver Vessel 135 Gallon-ASME Constructed and Stamped
• Fabricated by ASME Section IX certified welders. 150 psig @ 550°F on TPF3 Models
• ASME Section VIII Code Stamped receiver vessel 135 Gallon Non-Code on TPC3 Models
(TPF3 Model Only). Flash Steam
• Completely assembled modular pumping system on structural Discharge Rates 5292 lbs./hr (10% at maximum capacity)
steel base with all connections protected for shipping. Hydrotest Pressure 225 psig
Construction Materials Receiver vessel - Fabricated Steel
Additional Options are available Pressure Powered Pump – See SSI Tech Sheets
Check Valves - Stainless Steel (ANSI 150)
Isolation valves - Carbon Steel
Suggested Specification Piping - A106 Seamless Carbon Steel
- Furnish and install where shown on plans;
Dimensions & Weight See SSI Sales Drawings
Spirax Sarco Inc. Model #TP_ 3-0-CS-HO- _ _ _
See TI-5-030-US For Pump Capacities
pressure powered pumping system.
- The system shall be a complete pre-piped factory package

requiring only service connections for a fully functional system.
- Electricity shall not be required for system operation
- The Steel receiver shall be ASME Constructed and stamped for
150 PSIG WP (Applicable to TPF3 Model Only)
- The Pumps shall be constructed of Fabricated Steel (TPF3) or
Ductile Iron (TPC3) with an allowable working pressure of not less
than 200 PSIG.
- All condensate piping shall be schedule 80 Seamless C/S pipe
welded
- The package shall be sized to meet (or exceed) the actual
required condensate system load.
- The package shall include a structural steel skid and painted with
1 coat Industrial black enamel.
TI-12-006-US 3.14
3:304
Pressure Powered Pump™ Accessories
Insulation Covers
The Spirax Sarco Insulation Cover is a removable, reusable cover construction provides long-lasting insulating quality and equipment
custom designed for use with all Spirax Sarco Pressure-Powered protection indoors, outdoors, and in most corrosive conditions.
Pumps. These covers not only offer increased energy savings Less expensive to install than conventional hard insulation, the
through quality insulation, but also give personnel protection from covers are abuse-resistant and will not wick moisture or hydrocar-
exposure to hot metal surfaces. The Spirax Sarco Insulation bons. Removable and reinstalled in minutes, the one-piece con-
Cover is made of the highest quality materials available – 1" thick struction maximizes energy savings and provides rapid payback.
fiberglass material is quilted between two layers of 16 oz. teflon-
impregnated fiberglass cloth. The water, oil and chemical resistant

Max. Operating Temperature
500˚F (260˚C) continuous
Condensate
Recovery
Standard Range 3
PPEC Insulation Cover 1
PTC Insulation Cover (up to 3"x2" size)
PTF Insulation Cover (up to 3"x2" size) 2
4" PPF-P Insulation Cover (has 2 pc. construction)
APT10 Insulation Cover
Non-Electric
APT14 Insulation Cover
Pumps
No. Part Material
1 Cover Cloth Teflon Coated Fiberglass
2 Insulation Mat Fiberglass
3 Anchor Pin Type 304 Stainless Steel
4 Wire Fastener Type 304 Stainless Steel
Installation
Check the nameplate on the insulation cover and pump to be sure you have the cor-
rect cover for your pump, i.e., PTC Cover will fit only model PTC Pump. Slip the cover
around the pump, making sure the steam inlet and outlet connections are exposed
through their respective cut-outs. Cut-outs are also provided for the optional gauge
glass assembly on the pump. Take the stainless steel wires attached to one side of the
mating edge and pull them snugly around the lacing pins on the adjacent mating edge
of the cover, much like lacing a work boot.
The reusable cover shall be a Spirax Sarco Insulation Cover, custom-fitted for the
specific Spirax Sarco Pressure Powered Pump or Automatic Pump Trap required. The
cover shall contain no asbestos or silicone materials. The cover cloth shall be teflon-
impregnated, with double sewn and binded seams, suitable for continuous tempera-
tures of 500˚F, and the insulation shall be minimum 1" thick Burlglass 1200 needled
mat with 100% Type E glass fibers. The insulation cover shall not spread flame or
smoke and render a V-O rating when tested under the NFPA 701 vertical flame test.
TI-5-225-US 5.05
3:305
Quadraplex Pressure Powered Pump Packages
PTC/PTF
Description
The Modular pumping system consists of Pressure Powered Pumps
pre-engineered with the necessary auxiliary components into a
skid-mounted module.
The unit includes a receiver vessel designed to provide adequate
separation of flash steam and condensate.
Condensate recovery modules are used where multiple sources
of condensate are to be pumped and flash steam is to be vented
(open system).
For Closed systems: Consult ESD

Condensate
Recovery
Standard Features Typical Construction

• Spirax Sarco non-electric Pressure Powered Pump with high
capacity stainless steel check valves Model QUADRAPLEX
QPC3= Cast Ductile Iron Pump Body PMO - PUMPS 200 psig
QPF3= Fabricated Steel Pump Body Design Pressure (PMA) 200 psig @ 400°F
Non-Electric
• Hydrotested, blasted, and painted with SSI industrial black enamel Capacity Range 70,560 lbs./hr @ 200 psig motive
Pumps
• Fabricated in accordance with ASME Section IX certified welders. pressure and 10 psig back pressure
• ASME Section VIII Code Stamped receiver vessel Receiver Vessel 185 Gallon-ASME Constructed and Stamped 150
(QPF3 Model Only). psig @ 550°F on QPF3 Models
• Completely assembled modular pumping system on structural 185 Gallon Non-Code on QPC3 Models
steel base with all connections protected for shipping. Flash Steam Discharge
7056 lbs./hr (10% at maximum capacity)
Rates
Additional Options are available Hydrotest Pressure 225 psig
Construction Materials Receiver vessel - Fabricated Steel
Pressure Powered Pump –See SSI Tech Sheets
Suggested Specification Check Valves - Stainless Steel (ANSI 150)
- Furnish and install where shown on plans; Isolation valves - Carbon Steel
Spirax Sarco Inc. Model # QP_3-0-CS-HO-_ _ _ Piping - A106 Seamless Carbon Steel
pressure powered pumping system. Dimensions & Weight See SSI Sales Drawings
See TI-5-030-US for Capacities
- The Steel receiver shall be ASME Constructed and stamped for
150 PSIG WP. (Applicable to QPF3 Models ONLY)
- The Pumps shall be constructed of Fabricated Steel (QPF3) or
Ductile Iron (QPC3) with an allowable working pressure of not less
than 200 PSIG.
welded
required
condensate system load.
- The package shall include a structural steel skid and painted
with 1 coat Industrial black enamel.
TI-12-005-US 3.14
3:306
APT Pump Packages
APT10 Series
Description
The compact low profile modular pump/trap system consists of the
versatile APT 10-4.5 Automatic Pumping Trap pre-piped and mount-
ed on a steel base.
The SPT1 module includes a condensate reservoir sized to

accommodate (1) pump cycle.

APT 10-4.5 pump/trap modules are used where low profile and high
capacity condensate removal is required.
The APT 10-4.5 Pump Trap has the features of a conventional F&T
Condensate
trap combined with a pressured pump all in one unit.
Recovery
Typical Construction
• Air handlers Model SPT1
• Heat exchangers PMO – Motive Pressure 65 psig
• Absorption Chillers
Design Pressure (PMA) 145 psig @ 392°F
• Evaporators
• Dryers Capacity Range Trap Mode- 263 to 1558 lbs/hr
Non-Electric
Pump Mode-156 to 958 lbs/hr
Pumps
Receiver Vessel Constructed for 145 psig @ 550°F
Standard Features
• Spirax Sarco non-electric APT 10-4.5 Automatic Pump Trap Hydrotest Pressure 188 psig
• Motive steam drip station with Spirax Sarco UTD 52L Construction Materials Receiver vessel - Fabricated Steel
trap and isolation valves and air vent. APT 10-4.5 - See SSI Tech Sheets
• Hydrotested, blasted, and coated with SSI industrial enamel TI-5-2301-US
• Fabricated by ASME Section IX certified welders.
• Completely assembled modular pumping system on platform Valves - Carbon Steel Ball Valves
steel base with all connections protected for shipping. Piping - A106 Seamless Carbon Steel
Additional Options are available
Capacity
Suggested Specification For sizing data, see APT10-4-5 Selection & Capacity
- Furnish and install where shown on plans, Chart TI-5-204-1-US.
Spirax Sarco Inc. Model SPT1-____________
Pressure powered pump/trap system.
- The system shall be a complete pre-piped factory package requiring
only service connections for a fully functional system.
- The receiver shall be constructed for 145 PSIG WP.
- The Pump/Trap shall be constructed of Ductile Iron with an allowable
operating pressure of 65 PSIG.
- The Pump/Trap shall be a unified system with stainless steel
mechanism and no external glands or seals. Individual pump and
trap systems will not be acceptable
- The package shall be sized to meet (or exceed) the actual required
- The package shall include a structural steel platform skid and
painted with (1) coat enamel.
TI-12-002-US 3.14
3:307
APT Pump Packages
APT14 Series
Description
versatile APT 14 Automatic Pumping Trap pre-piped and mounted on
a steel base.
The simplex or duplex modules include a condensate reservoir sized

to accommodate the pump cycles.

APT 14 pump/trap modules are used where low profile and high
The APT 14 Pump Trap has the features of a conventional F&T trap
Condensate
Recovery
combined with a pressured pump all in one unit. Typical Construction

• Air handlers Model SPT4/DPT4
• Heat exchangers PMO 200 psig
• Absorption Chillers Design Pressure (PMA) 232 psig @ 388°F
• Evaporators Capacity Range Trap Mode- 850 to 10,021 lbs/hr
• Dryers
Non-Electric

Pumps
Standard Features Receiver Vessel Constructed for 200 psig @ 550°F

• Spirax Sarco non-electric APT 14 Automatic Pump Trap Hydrotest Pressure 230 psig
• Simplex or Duplex units Construction Materials Receiver vessel - Fabricated Steel
• Motive steam drip station with Spirax Sarco UTD 52L APT 14 – See SSI Tech Sheets
trap and isolation valves and air vent.
TI-5-228-US
• Hydrotested, blasted, and coated with SSI industrial enamel
• Fabricated by ASME Section IX certified welders. Valves - Carbon Steel Ball Valves
• Completely assembled modular pumping system on platform Piping - A106 Seamless Carbon Steel
steel base with all connections protected for shipping. Dimensions & Weight See SSI Sales Drawings

Capacity
Suggested Specification For sizing data, see APT14 Selection & Capacity
Spirax Sarco Inc. Model SPT4/DPT4-____________

- The Pump/Trap shall be constructed of Ductile Iron with
an allowable working pressure of no less than 200PSIG.
painted with 1 coat enamel.
TI-12-003-US 3.14
3:308
APT Pump Packages
APT14HC
Description
versatile APT14HC Automatic Pumping Trap pre-piped and mounted
on a steel base.
The simplex or duplex modules include a condensate reservoir sized

to accommodate the pump cycles.

APT14HC pump/trap modules are used where low profile and high
Condensate
The APT14HC Pump Trap has the features of a conventional F&T
Recovery
trap combined with a pressured pump all in one unit. Typical Construction
• Air handlers Model SPT4HC/DPT4HC
• Heat exchangers PMO 200 psig
• Absorption Chillers Design Pressure (PMA) 232 psig @ 388°F
• Evaporators Capacity Range Trap Mode- 830 to 10,021 lbs/hr
• Dryers
Non-Electric
Pumps
Standard Features Receiver Vessel Constructed for 200 psig @ 550°F
• Spirax Sarco non-electric APT14HC Automatic Pump Trap Hydrotest Pressure 230 psig
• Simplex or Duplex units Construction Materials Receiver vessel - Fabricated Steel
• Motive steam drip station with Spirax Sarco UTD 52L APT14HC – See SSI Tech Sheets
trap and isolation valves and air vent.
TI-5-228-US
• Hydrotested, blasted, and coated with SSI industrial enamel
• Fabricated by ASME Section IX certified welders. Valves - Carbon Steel Ball Valves
• Completely assembled modular pumping system on platform Piping - A106 Seamless Carbon Steel
steel base with all connections protected for shipping. Dimensions & Weight See SSI Sales Drawings

Capacity
Suggested Specification For sizing data, see APT14 Selection & Capacity
Spirax Sarco Inc. Model SPT4HC/DPT4HC-____________

- The Pump/Trap shall be constructed of Ductile Iron with
an allowable working pressure of no less than 200PSIG.
painted with 1 coat enamel.
TI-12-004-US 3.14
3:309
Flash Recovery Vessels

Flash steam, which is formed when
a portion of the high pressure con- Model Flash Recovery Vessels Max. Operating Pressure (PMO) 150 psig (10 barg)
densate discharged from a steam trap PMO 150 psig Max. Operating
Temperature 500˚F (260˚C)
re-evaporates, is separated from the
condensate and piped away from the Sizes 6", 8", 12", 16"
top of the vessel. The remaining con-
densate drains from the bottom of Connections A
NSI 150 RF & NPT
the vessel to a steam trap. The flash Flash Steam Outlet
is usually added to the low-pressure Construction Mild Steel
steam system.
H
ANSI 150 1/2" NPT
Condensate
Recovery
G
J
Non-Electric
NPT
Pumps
A C
D
B E 3 - 9/16 dia. holes on
a "K" dia. bolt circle.
H 7/8"
ANSI 150
120˚ Typ.
M
Inlet
L 1/4"
NPT

Size A B C D E F G H J K L M Weight
6 6 47 38.6 13 8 9 25.5 2-1/2" 3/4" 8.8 1-1/2" 2.5 75 lb
152 1194 980 330 203 229 648 224 64 34 kg
8 8 48 39.6 14.6 8.6 9.5 25.8 4" 3/4" 10.8 2" 3.5 105 lb
203 1219 1006 371 218 241 655 274 89 47.6 kg
12 12 49.5 41.2 19.9 11.8 11.5 26.8 5" 1-1/2" 14.9 3" 5 165 lb Condensate Outlet
305 1257 1046 505 300 292 681 378 127 74.8 kg
16 16 58 49.7 23.5 13.4 12.5 32 6" 2" 18.9 3" 5 215 lb

406 1473 1262 597 340 318 813 480 127 97.5 kg
3:310
Flash Recovery Vessels
S ample S pecification S tandards

Flash Recovery Vessel shall be mild steel construction ASME Code Stamped for 150 These vessels are designed in accordance with ASME Code, Section VIII, Div. 1,
psig steam service with ANSI 150 RF flanges. Connections for a pressure gauge and
and are ASME Code Stamped for 150 psig steam service.
a Safety Relief Valve shall be provided in the shell.
I nstallation H ow to S ize
The vessel should be installed with the flash steam outlet at the top as shown. Fig. 1 shows the proportion by weight of flash steam formed from condensate
Each size vessel incorporates a 1/2" NPT connection for the fitting of a pres- with various pressure drops. From Fig. 1, find the weight of flash per unit
sure gauge. If a Safety Relief Valve is required, it should be fitted in the weight of condensate. Multiply this by the maximum condensing rate to get
NPT connection provided in the side of the shell. For drainage, a properly the maximum weight of flash steam expected from the flash vessel. Select the
sized float type steam trap must be connected to the condensate outlet at the appropriate size flash vessel from Fig. 2 by finding the area within which both
bottom of the vessel. the condensate rate and the flash steam weight fit.
F ig . 1 P roportion of F lash S team
200
180
IG IG IG IG
160 PS PS PS
20 10 PS IG
40 PS
Pressure on Traps PSIG
5
140 0
Condensate
120
Recovery
100
80
Flash Steam Pressure
60
Non-Electric
40
Pumps
20
10
0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18 0.20
Lb Flash Per Lb Condensate
F ig . 2 R ecovery V essel C apacities

20,000
Size 16
Example:
A plant operating at 80 psig condenses 6000
lb/h of steam. Flash steam from this is to be
Condensate Lb/H
recovered at 5 psig. Fig. 1 shows that the

condensate at 80 psig produces approximately 10,000
Size 12
.105 lb of flash steam per lb of condensate
when the pressure is dropped to 5 psig. From
6000 lb/h of condensate, 630 lb/h of flash
steam will be produced. From Fig. 2 it will be 5,000
seen that 6000 lb/h of condensate meets the Size 8
line of 630 lb/h of flash steam in the Size 12
area, so a Size 12 Flash Recovery Vessel is 2,000

Size 6
necessary for this duty. 0
500 1000 2000 3000
Flash Steam Lb/H
For kg/h, multiply above by 0.454
TI-5-401-US 03.94
3:311
Condensate Return and Boiler Feed Pumps
"G" Series
D escription
Spirax Sarco "G" Series condensate and boiler feed pumps are packaged units com-
pletely assembled, wired and tested at the factory. They are used in low pressure steam
heating systems to collect and quickly return condensate to the boiler or boiler feed
unit. Pumping action is controlled by an integral float switch on simplex (one pump)
units or mechanical alternator on duplex (two pump) units. Unlike boiler feed units
which are controlled by a boiler mounted control and equipped with a makeup valve
mechanism, condensate pumps usually do not directly supply boiler makeup water.
A vailable T ypes
Simplex units
Simplex units are equipped with vapor tight, heavy duty float switch control with stain-
less steel float. Easily field adjustable to provide proper pump control and operation.
Duplex units
Duplex units offer some additional distinct advantages over simplex units. They are
Condensate
Recovery
used where an unusually heavy amount of condensate must be returned or where it

is desirable to have a stand-by pump available. Equipped with a float operated, auto-
matic mechanical alternator, they provide several benefits.
Simplex Unit
• System overload protection—The second pump is activated if the rate of conden-
sate return exceeds the limits of the first pump.
Electric Pumps
• Extra long service life—Each of the two pumps is activated automatically on

alternating pumping cycles so the work load is evenly distributed between the two
pumps.
• Back-up system protection—A second pump is automatically actuated if the first

one fails to start. Maintenance or repairs can be made on either pump without shut-
ting down the other one or interrupting system operation.
L imiting C onditions
Capacity: to 18 gpm. Discharge pressures: 20, 30 and 40 psi.
R eceiver
Close grained cast iron.
Simplex unit 6,15, 21 and 45 gallon sizes.
Duplex unit 15, 21 and 45 gallon sizes.
Duplex Unit
Welded, copper bearing steel. P ump and M otor A ssembly

Simplex unit 10, 20 and 45 gallon sizes. Pump and motor assembly is close coupled centrifugal design with
Duplex unit 20 and 45 gallon sizes. enclosed type bronze impeller and wearing ring. The bronze impeller is
designed to assure smooth, efficient water passage. No close clearances
H eavy D uty , D rip P roof M otors that are subject to rapid wear and reduced efficiency.
Heavy duty, drip proof motors are designed for continuous operation. Ball bearings
Mechanical shaft seal designed for temperatures to 250 ˚F. Seal is vent-
are prelubricated and shielded. Motors have stainless steel shaft -operated at 3450
ed to receiver to insure adequate lubrication at all times.
rpm 60Hz. Both single phase115/230 volt with built-in overload protection, and three
phase 230/460 volt (or 208 volt) motors are available with O.D.P. or special TEFC
enclosures. O ptional E xtras
Suction Isolation Valve
All parts of the pump and motor which are subject to normal wear are easily acces- When installed between the pump and receiver on simplex units, it
sible by removal of motor and canopy, attached with universal type 4 bolt flange allows the pump motor assembly to be removed without draining the
mounting. Service of impeller and seal is also made easy . . . entire motor can be receiver. On duplex units, it permits one pump to be removed while the
removed without disturbing plumbing or electrical connections. other one continues to operate without interrupting system operation.
3:312
"G" Series
O rdering C odes and M odels
Motor Pump Cast Iron Receiver Sizes Welded Steel Receiver Sizes
Phase Discharge 6 Gallon 15 Gallon 21 Gallon 45 Gallon 10 Gallon 20 Gallon 45 Gallon
and HP Pressure gpm 8000 EDR 12000 EDR 12000 EDR 12000 EDR 8000 EDR 12000 EDR 12000 EDR
Voltage psi Simplex Simplex Duplex Simplex Duplex Simplex Duplex Simplex Simplex Duplex Simplex Duplex
Single 1/3 20 18 GC2S61 GC2S151 GC2D151 GC2S211 GC2D211 GC2S451 GC2D451 GS2S101 GS2S201 GS2D201 GS2S451 GS2D451
115/ 1/2 30 18 GC3S61 GC3S151 GC3D151 GC3S211 GC3D211 GC3S451 GC3D451 GS3S101 GS3S201 GS3D201 GS3S451 GS3D451
230 V. 3/4 40 18 GC4S61 GC4S151 GC4D151 GC4S211 GC4D211 GC4S451 GC4D451 GS4S101 GS4S201 GS4D201 GS4S451 GS4D451
Three 1/3 20 18 GC2S63 GC2S153 GC2D153 GC2S213 GC2D213 GC2S453 GC2D453 GS2S103 GS2S203 GS2D203 GS2S453 GS2D453
230/ 1/2 30 18 GC3S63 GC3S153 GC3D153 GC3S213 GC3D213 GC3S453 GC3D453 GS3S103 GS3S203 GS3D203 GS3S453 GS3D453
460 V. 3/4 40 18 GC4S63 GC4S153 GC4D153 GC4S213 GC4D213 GC4S453 GC4D453 GS4S103 GS4S203 GS4D203 GS4S453 GS4D453
MECHANICAL FLOAT
ALTERNATOR SWITCH
B (DUPLEX UNITS) (SIMPLEX
UNITS)
6 GAL. SIMPLEX
D C
F
D
B
(SIDE MOUNT) E C
K
E FLOAT
SWITCH
6 GAL.
3"
A
3
/4" NPT L
DISCHARGE DRAIN
P F P H O
G M
J
Condensate
D imensions
Recovery
( nominal ) in inches & millimeters
Receiver Size A B C D E F G H J K L M O P
Simplex 6 gallon 1 1 2 14.5 14.5 9.5 – – – 9.0 – 27 – –
25 25 50 368 368 241 229 686
Simplex 15 gallon 1 1 2 21 15.6 17.6 19.8 – 26.5 13.3 9.3 – – 1
25 25 50 533 396 447 503 673 338 236 25
Electric Pumps
Duplex 15 gallon 1 1 2 21.5 15.6 17.6 19.8 – 26.5 13.3 9.3 – – 1
25 25 50 546 396 447 503 673 338 236 25
Simplex 21 gallon 1 1-1/4 2 17 12.4 22.7 27.7 18 31.8 10.2 – – 1.5 1.5
25 32 50 432 315 576 704 457 808 259 38 38
Duplex 21 gallon 1 1-1/4 2 18 12.4 22.7 27.7 18 31.8 10.2 – – 1.5 1.5
25 32 50 457 315 576 704 457 808 259 38 38
Simplex 45 gallon 1 1-1/2 2-1/2 21.8 17.3 26.7 28.7 20 36.7 15 – – 2.85 1
25 38 63 554 439 678 729 508 932 381 72 25
Duplex 45 gallon 1 1-1/2 2-1/2 22.8 17.3 26.7 28.7 20 36.7 15 – – 2.85 1
25 38 63 579 439 678 729 508 932 381 72 25
MECHANICAL ALTERNATOR
FLOAT (DUPLEX UNITS)
SWITCH FLOAT SWITCH
B (SIMPLEXUNITS)
C
A D
D DISCHARGE
E E
K
F F H
G G J
END VIEW STEEL 10 GAL. END VIEW STEEL 20 GAL. SIDE VIEW STEEL 10 AND 20 GAL.
SIMPLEX UNIT SIMPLEX AND DUPLEX UNITS SIMPLEX AND DUPLEX UNITS
D imensions ( nominal ) in inches & millimeters

Receiver Size A B C D E F G H J K
Simplex 10 gallon 1 1 2 18.2 14.2 12.5 14.3 15.2 25.2 12.7
25 25 50 462 361 318 363 386 640 323
Simplex 20 gallon 1 1 2 18.2 14.2 22.5 24.3 15.2 25.2 12.7
25 25 50 462 361 572 617 386 640 323
Duplex 20 gallon 1 1 2 19.7 14.2 22.5 24.3 15.2 25.2 12.7

25 25 50 500 361 572 617 386 640 323
Simplex 45 gallon 1 1.5 3 22.4 18.4 24.4 26.4 24.4 35.4 15.7
25 40 75 569 467 620 671 620 899 399
Duplex 45 gallon 1 1.5 3 24.4 18.4 24.4 26.4 24.4 35.4 15.7
25 40 75 620 467 620 671 620 899 399
TI-5-302-US 4.95
3:313
Boiler Feed Pumps
"GB" Series
D e sc r i p t i o n Pump a n d M o t o r A ss e m b l y
Spirax Sarco GB Series boiler feed pumps are packaged units, completely Pump and motor assembly is close coupled centrifugal design with enclosed
assembled, wired and tested at the factory. type bronze impeller and wearing ring. The bronze impeller is designed to
assure smooth, efficient water passage. No close clearances that are subject to
GB Series boiler feed units are used to pump condensate and makeup water rapid wear and reduced efficiency.
directly into the boiler(s). Pumping action is determined by a boiler mounted
control which senses boiler water level requirements. Each boiler feed unit Mechanical shaft seal designed for temperatures to 250˚F. Seal is vented to
is equipped with a heavy duty makeup valve actuated by the position of its receiver to insure adequate lubrication at all times.
seamless float within the receiver. The mechanism is readily adjustable for
various water levels. It is mounted on the end of the receiver and can be eas-
ily removed as a complete unit.
H eavy D uty , O pen D rip P roof M otors
Heavy duty open drip proof motors are designed for continuous operation.
Ball bearings are prelubricated and shielded. Motors have stainless steel shaft
A vailable T ypes - operate at 3450 rpm 60 Hz. Both single phase 115/230 volt with built-in
Simplex unit overload protection, and three phase 230/460 volt (or 208 volt) motors are
Duplex unit available with O.D.P. standard, or special TEFC enclosures.
Condensate
L imiting C onditions All parts of the pump and motor which are subject to normal wear are easily
Recovery
Capacity to 18 gpm. accessible by removal of motor and canopy, attached with universal 4 bolt
Discharge pressures: 20,30 and 40 psi flange mounting. Service of impeller and mechanical seal is also made easy
. . . entire pump and motor can be removed without disturbing plumbing or
R eceiver electrical connections.
Cylindrical welded steel, 49, 71, and 117 gallon sizes are standard. Water
level gauge glass and float operated make-up valve are standard.
Electric Pumps
Duplex Unit
3:314
Boiler Feed Pumps
"GB" Series
M odel O rdering C odes
Motor Pump Receiver Sizes
Phase Discharge 49 Gallon 71 gallon 117 Gallon
a
nd HP Pressure gpm (for 50 boiler HP or less (for 80 boiler HP or less) (for 120 boiler HP or less)
Voltage psi Simplex Duplex Simplex Duplex Simplex Duplex
Single 1/3 20 18 GB2S491 GB2D491 GB2S711 GB2D711 GB2S1171 GB2D1171
115/ 1/2 30 18 GB3S491 GB3D491 GB3S711 GB3D711 GB3S1171 GB3D1171
230 V. 3/4 40 18 GB4S491 GB4D491 GB4S711 GB4D711 GB4S1171 GB4D1171
Three 1/3 20 18 GB2S493 GB2D493 GB2S713 GB2D713 GB2S1173 GB2D1173
230/ 1/2 30 18 GB3S493 GB3D493 GB3S713 GB3D713 GB3S1173 GB3D1173
460 V. 3/4 40 18 GB4S493 GB4D493 GB4S713 GB4D713 GB4S1173 GB4D1173
J DISCHARGE K VENT
L RETURN
GAUGE
GLASS
3
/4" MAKEUP
G C
VALVE
Condensate
Recovery
M DRAIN
H
E O
N MTG. F
HOLES
Electric Pumps
D
B
A
D imensions ( nominal ) in inches & millimeters

Receiver Size A B C D E F G H J K L M N O
49 gallons 41 24 20.7 30 21 15 25 5.5 1 1-1/4 2-1/2 3/4 5/8 4.5
1041 610 526 762 533 381 635 140 25 32 63 20 16 114
71 gallons 47 24 22.5 36 27 16 25 5 1 1-1/2 3 3/4 5/8 4.5
1194 610 572 914 686 406 635 127 25 38 75 20 16 114
117 gallons 71 24 22.5 60 30 19 25 5 1 2 4 3/4 5/8 15
1803 610 572 1524 762 483 635 127 25 50 100 20 16 381
TI-5-303-US 4.95
3:315
"V" Series
Description Receivers
Condensate pumps are used in low pressure heating systems to col- Cast iron, rectangular receivers are available with 15 to 110 gallon
lect and quickly return condensate to the boiler feed unit. Their pump- capacities.
ing action is controlled by the water level in the receiver. Simplex
units consist of an electric motor close-coupled to a centrifugal pump Heavy duty, welded, rust resistant, copper bearing steel receivers are
mounted on a cast iron or welded steel storage receiver with a float available in rectangular or cylindrical configurations with capacities
operated pump control. Multiple pump units are used when greater ranging from 21 to 1,000 gallons.
pumping capacity or back-up pump protection is required.
Boiler feed pumps are used to pump and precisely control the con-
Spirax Sarco Centrifugal Pumps
Four centrifugal models are available in a large selection of sizes to
densate and makeup water required by the boiler(s) in low pressure
meet your specific application requirements: VC, VJ, VE and VA.
steam applications. Pumping action is controlled by the fluid level in
the boiler. They consist of a cast iron or welded steel storage receiver
The pumps are bolted directly to the receiver to provide a compact
equipped with a makeup valve and one or more close-coupled cen-
efficient design. Their close-coupled, centrifugal design with bronze
trifugal pumps.
enclosed type impeller assures smooth, efficient water passage. A
mechanical seal, rated to a maximum temperature of 250˚F, is vented
Spirax Sarco V series pumping systems are available in simplex,
to the receiver to assure adequate lubrication at all times.
Condensate
duplex, triplex or quadruplex configurations from 1,000 to 100,000

Recovery
sq. ft. EDR capacities. Discharge pressures from 10-40 psi are avail-
An advanced impeller and volute design make many of the pumps
able on units equipped with 1750 rpm motors; 20-75 psi on 3500 rpm
excellent for applications requiring a true 2 ft Net Positive Suction
units. True 2 ft. net positive suction head pumps are available.
Head (NPSH). These units are identified with shaded areas in the
selection tables on TIS 5.306 & 5.307. The simple, reliable single
stage construction eliminates the need for additional impellers and
Electric Pumps
parts used in other low NPSH pumps.

Control Panel can be remote.
Consult factory Designed for long-life, low maintenance and reliable service, the
pumps are easily serviceable if necessary. Parts subject to normal
wear are readily accessible. Impeller and mechanical seal can be ser-
viced without disturbing piping or electrical connections.
All pumps are close-coupled to heavy duty, ball bearing open drip
proof electric motors. Fractional horsepower single phase motors
have built-in thermal overload protection.
To help you determine the appropriate pump type for your applica-
tion, specifications for each of the four types are described in the next
paragraphs. Refer to selection tables for additional pumping system
performance data.
3:316
"V" Series
VC Pumps Accessories and Optional Equipment
Condensate Pumps—Standard Equipment
1/3 through 15 hp • Simplex units have opening blanked-off for addition of a
1750 rpm—discharge pressures are 10, 15 or 20 psi second pump at a later date
3500 rpm—discharge pressures are 30 to 75 psi • One float switch (simplex units)
Motor types available: Open drip proof (ODP) • Mechanical alternator (duplex units)—equalizes running time
Totally enclosed fan cooled (TEFC) between the two pumps and provides emergency back-up in
Explosion proof case of excessive condensate return or a pump failure
Single phase, 115/230 V, 60 Hz • Receiver tapping for gauge glass and thermometer
Three phase, 208 or 230/460 V, 60 Hz
Condensate Pumps—optional equipment
VJ Pumps • Control Panels (standard mounted to reciever, remote option
1/2 through 2 hp available)
3500 rpm—discharge pressures are 15, 20, 30, 40 or 50 psi • Thermometer
Motor types available: Open drip proof (ODP) • Two float switches (duplex units)
Totally enclosed fan cooled (TEFC) • Suction isolation valves—butterfly type
Single phase, 115/230 V, 60 Hz • Inlet strainers—"Y" or basket type
Three phase, 200V, 60 Hz • Gauge glass
Three phase, 230/460 V, 60 Hz • Magnesium corrosion inhibitor
• Corrosion resistant receiver linings
• Discharge pressure gauges
VE Pumps • Discharge check valves
3/4 through 2 hp
• Discharge gate valves
1750 rpm—discharge pressures are 20, 25 or 30 psi
Motor types available: Open drip proof (ODP)
Totally enclosed fan cooled (TEFC) Ordering Codes
Condensate
Explosion proof
Recovery
Single phase, 115/230 V, 60 Hz VE SS M 1 7-1/2
Three phase, 200 V, 60 Hz Series and pump type
Three phase, 230/460 V, 60 Hz VC
VJ
VE
VA Pumps VA
3, 5 or 71/2 hp
Electric Pumps
1750 rpm—discharge pressures are 30 or 40 psi Receiver type
Motor types available: Open drip proof (ODP) S = cast iron
Totally enclosed fan cooled (TEFC) SS = welded steel
Explosion proof M = boiler feed unit
Three phase, 200 V, 60 Hz (omit for condensate return unit)
Three phase, 230/460 V, 60 Hz
Capacity, Sq Ft E.D.R.
Accessories and Optional Equipment 1 = 1,000
Boiler Feed Pumps—Standard Equipment 2 = 2,000
• Float operated makeup valve 4 = 4,000
• Gauge glass and thermometer tappings 6 = 6,000
Boiler Feed Pumps—Optional Equipment 8 = 8,000
• Control Panels 10 = 1 0,000
• Thermometer 15 = 1 5,000
• Makeup feeders—external type, or reverse acting float 20 = 20,000
switch and 25 = 25,000
solenoid valve type 30 = 30,000
• Magnesium corrosion inhibitor 40 = 40,000
• Suction isolation valves—butterfly type 50 = 50,000
• Inlet strainers—"Y" or basket type 65 = 65,000
• Gauge glass 80 = 80,000
• Three valve bypass and inlet strainer assembly for sole 100= 100,000
noid make-up valve
• Feedwater preheaters Discharge Pressure, psig
• Discharge pressure gauges 1 = 10
• Discharge check valves 1-1/2 = 15
• Discharge gate valves 2 = 20

• Corrosion resistant receiver linings 2-1/2 = 25
3 = 30
4 = 40
5 = 50
6 = 60
7-1/2 = 75
TI-5-304-US 4.13
3:317
Pump Dimensions
"V" Series
VC, VJ, VN, & VE Pumps with Rectangular Cast Iron or Steel Receivers
C
B
15 Gallon
Cast Iron Duplex Unit shown
Mounting Foot with Steel Receiver
D A
E
K K
J J
Condensate
Recovery
Float Switch or
Mechnical Alternator
Vent ‘M’ Return

Inlet ‘L’
Electric Pumps
H
II F
G
Discharge Drain 3/4 NPT

Capacity Receiver
sq. ft. Capacity
E,D,R. gal.
Cast Iron Receiver A B C D E F G H I J K L M
1,000 to 15
15 17.5 19.5 CL 28 13 16-19 22 4 5.25 4 2 1
4,000 381 445 495 711 330 406-483 559 102 133 102 – –
1,000 to 21 21 22.75 26 14.75 34 10.25 16-21 19.5 4 6 4 2 1-1/4

15,000 533 578 660 375 864 260 406-533 495 102 152 102 – –
20,000 to 45 26 26.75 28.75 20 39 15 16-21 23.75 4 7.5 4 2-1/2 1-1/2

30,000 660 679 730 508 991 381 406-533 603 102 190 102 – –
40,000 to 65 28.5 28.5 30.75 22.75 41.5 19.5 16-21 29 4.75 7.5 4 3 2
50,000 724 724 781 578 1054 495 406-533 737 121 190 102 – –
65,000 to 110 30 36.25 42 32 44 19.5 18-28 28.5 4 7.5 4 5 2

100,000 762 921 1067 813 1118 495 457-711 724 102 190 102 – –
Steel Receiver
1,000 to 21 18 24 26.4 16.1 31 9 16-19 19 4 6 4 2-1/2 1-1/4
15,000 457 610 671 409 781 229 406-483 483 102 152 102 – –
20,000 to 45 24 24 26.4 22.1 37 15.5 16-21 25 4 6 4 3 1-1/2

30,000 610 610 671 561 940 394 406-533 635 102 152 102 – –
40,000 to 65 24 24 26.4 22.1 37 21.5 16-21 30.5 4 6 4 3 2

50,000 610 610 671 561 940 546 406-533 775 102 152 102 – –
65,000 to 110 30.5 42.5 45 25 44.5 17 18-28 27 4 11 4 4 2

100,000 775 1080 1143 635 1130 432 457-711 686 102 279 102 – –
3:318
Pump Dimensions "V" Series
VA Pumps with Rectangular Cast Iron or Steel Receivers
K Mounting Foot
Float switch or C Location on
Mechanical Alternator B 110 Gal.
Vent ‘M’ Receivers
Return Inlet ‘L’
DA E
H Duplex Unit shown with
G F Cast Iron Receiver
I
Drain
Disharge 3/4" NPT
JJ JJ
BB
Capacity Receiver
sq. ft. Capacity
E,D,R. gal.
Cast Iron Receiver A B C D E F G H I J K L M BB
1,000 to 45 26 26.75 28.75 20 47 18 28.75 26.75 7 7.5 31.75 2-1/2
1-1/2 28
30,000 660 679 730 508 1194 437 730 679 178 191 806 63 38 711
40,000 to 65 28.5 28.5 30.75 22.75 49.5 22.5 28.75 32 7 7.5 33.5 3 2 28
50,000 724 724 781 578 1257 571 730 813 178 191 851 75 50 711
65,000 to 110 30 42 36.25 32 51 22.5 27.5 31.5 7 7.5 42 5 2 34
100,000 762 1067 921 813 1295 571 699 800 178 191 1067 125 50 864
Steel Receiver
1,000 to 21 18 24 26.4 16.1 39 12.75 28.75 21 7 7.5 28.4 2-1/2 1-1/4 –
15,000 457 610 671 409 991 324 730 533 178 191 721 63 32
20,000 to 45 24 24 26.4 22.1 45 18.5 28.75 28 7 7.5 28.4 3 1-1/2 28
Condensate
30,000 610 610 671 561 1143 470 730 711 178 191 721 75 38 711
Recovery
40,000 to 65 24 24 26.4 22.1 45 24.5 28.75 33 7 7.5 28.4 3 2 28
50,000 610 610 671 561 1143 662 730 838 178 191 721 75 50 711
65,000 to 110 30 42.5 45 25 51 20 27.5 30 7 11 47 4 2 41
100,000 762 1080 1143 635 1295 508 699 762 178 279 1208 100 50 1041
VC, VJ, VN, and VE Pumps with Cylindrical Steel Receivers

"H" Return "H" Return
Electric Pumps
M* Quadruplex
L* Triplex
Quadraplex B
Triplex K "J" Vent
K
4-1/2
A
1 10
4-1/2 E
F
G
13 C 15-1/2 41/2 1 10
*Note: Add 13" to dimension B for Simplex 15 1/2 D 9/16 Dia.
Add 15-1/2" to dimension B for Duplex Triplex Mounting Holes (4)
Quadruplex
Capacity Receiver
sq. ft. Capacity
E,D,R.
gal. A B C D E F G H J K L M
25,000 49 22 30 10.5 21 7.5 15 17 2-1/2 1-1/4 23.5 58.5 61
559 762 267 533 191 381 432 63 32 597 1486 1569
40,000 71 24 36 13.5 27 8 16 18 3 1-1/2 25.5 64.5 67
610 914 343 686 203 406 457 75 38 648 1638 1702
65,000 117 24 60 15 30 8 16 18 4 2 25.5 88.5 91
610 1524 381 762 203 406 457 100 50 648 2248 2311
165,000 209 32 60 24 48 14 28 30 5 2 33.5 88.5 91
813 1524 610 1219 356 711 762 125 50 851 1638 1702
165,000 260 36 60 24 48 14 28 30 5 2 37.5 88.5 91
914 1524 610 1219 356 711 762 125 50 953 2248 2311
295,000 370 36 84 28 56 14 28 30 5 2 37.5 112.5 115
914 2134 711 1422 356 711 762 125 50 953 2858 2921
400,000 500 42 84 28 56 14 28 30 5 2 43.5 112.5 115
1067 2134 711 1422 356 711 762 125 50 1105 2858 2921
600,000 750 48 96 28 56 19 38 40 5 2 49.5 124.5 127
1219 2438 711 1422 483 965 1016 125 50 1237 3162 3226
800,000 1000 48 132 33 66 19 38 40 5 2 49.5 160.5 163
1219 3353 838 1676 483 965 1016 125 50 1237 4077 4140
TI-5-305-US 7.13
3:319
Electric Pumps Condensate
Recovery
3:320
Pump Sizing Selection Tables
"V" Series
1750 R.P.M. Units 3500 R.P.M. Units * Receiver Size (condensate units)
Capacity Dish Cast Iron Steel
Sq. Ft. Capacity Press. Catalog Motor Dish. Catalog Motor Dish. Return Return
E.D.R. G.P.M. psig No. H.P. Size No. H.P. Size Capacity Size Capacity Size
10 VCS - 11 1/3 1-1/4"

15 VCS - 11-1/2 1/3 1-1/4" VJS - 11-1/2 1/2 1-1/4"
20 VCS - 12 1/3 1-1/4" VJS - 12 1/2 1-1/4"
30 VCS - 13 3/4 1-1/4"
VJS - 13 1/2 1-1/4"
1,000 1-1/2 40 VCS - 14 1 1-1/4" 15 2"
VJS - 14 3/4 1-1/4" or 21 2-1/2
50 VCS - 15 1-1/2 1-1/4" 21 2"
VJS - 15 1 1-1/2"
60 VCS - 16 2 1-1/4"
75 VCS - 17-1/2 3 1-1/4"
10 VCS - 21 1/3 1-1/4"
15 VCS - 21-1/2 1/3 1-1/4" VJS - 21-1/2 1/2 1-1/4"
20 VCS - 22 1/3 1-1/4" VJS - 22 1/2 1-1/4"
30 VCS - 23 3/4 1-1/4"
VJS - 23 1/2 1-1/4" 15 2"
Condensate
Recovery
2,000 3 40 VCS - 24 1 1-1/4" or 21 2-1/2
VJS - 24 3/4 1-1/4" 21 2"
50 VCS - 25 1-1/2 1-1/4"
VJS - 25 1 1-1/2"
60 VCS - 26 2 1-1/4"
75 VCS - 27-1/2 3 1-1/4"
10 VCS - 41 1/3 1-1/4"
Electric Pumps
15 VCS - 41-1/2 1/3 1-1/4" VJS - 41-1/2 1/2 1-1/4"
20 VCS - 42 1/2 1-1/4" VJS - 42 1/2 1-1/4"
30 VCS - 43 3/4 1-1/4"
VJS - 43 1/2 1-1/4" 15 2"
4,000 6 40 VCS - 44 1 1-1/4" or 21 2-1/2
VJS - 44 3/4 1-1/4" 21 2"
50 VCS - 45 1-1/2 1-1/4"
VJS - 45 1-1/2 1-1/2"
60 VCS - 46 2 1-1/4"
75 VCS - 47-1/2 3 1-1/4"
10 VCS - 61 1/3 1-1/4" 21 2" 21 2-1/2"
15 VCS - 61-1/2 1/3 1-1/4" VJS - 61-1/2 1/2 1-1/4" 21 2" 21 2-1/2"
20 VCS - 62 1/2 1-1/4" VJS - 62/VNS-62 1/2 1-1/4" 21 2" 21 2-1/2"
25 VES - 62-1/2 3/4 1-1/2" 21 2" 21 2-1/2"
30 VES - 63 1 1-1/2" VCS - 63/VNS-63 3/4 1-1/4" 21 2" 21 2-1/2"
VJS - 63 1/2 1-1/4" 21 2" 21 2-1/2"
6,000 9 40 VAS - 64 3 2" 45 2-1/2" 21 2-1/2"
VCS - 64/VNS-64
1, 1-1/2 1-1/4" 21 2" 21 2-1/2"
VJS - 64 3/4 1-1/4" 21 2" 21 2-1/2"
50 VCS - 65 1-1/2 1-1/4" 21 2" 21 2-1/2"
VJS - 65 1-1/2 1-1/2" 21 2" 21 2-1/2"

60 VCS - 66 2 1-1/4" 21 2" 21 2-1/2"
75 VCS - 67-1/2 3 1-1/4" 21 2" 21 2-1/2"
10 VCS - 81 1/3 1-1/4" 21 2" 21 2-1/2"
15 VCS - 81-1/2 1/3 1-1/4" VJS - 81-1/2 1/2 1-1/4" 21 2" 21 2-1/2"
20 VCS - 82 1/2 1-1/4" VJS - 82 1/2 1-1/4" 21 2" 21 2-1/2"
25 VES - 82-1/2 3/4 1-1/2" 21 2" 21 2-1/2"
30 VES - 83 1 1-1/2" VCS - 83 3/4 1-1/4" 21 2" 21 2-1/2"
VJS - 83 1/2 1-1/4" 21 2" 21 2-1/2"
8,000 12 40 VAS - 84 3 2" 45 2-1/2" 21 2-1/2"
VCS - 84 1 1-1/4" 21 2" 21 2-1/2"
VJS - 84 1 1-1/4" 21 2" 21 2-1/2"
50 VCS - 85 1-1/2 1-1/4" 21 2" 21 2-1/2"
VJS - 85 1-1/2 1-1/2" 21 2" 21 2-1/2"
60 VCS - 86 2 1-1/4" 21 2" 21 2-1/2"
75 VCS - 87-1/2 3 1-1/4" 21 2" 21 2-1/2"
Designates 2 Ft. NPSH Capability * For boiler feed units, receiver size should be approximately 1 gallon of storage per boiler h.p.
3:321
"V" Series
Sq. Ft. Capacity Press. Catalog Motor Dish Catalog Motor Dish Return Return
10 VCS - 101 1/3 1-1/4" 21 2" 21 2-1/2"

15 VCS - 101-1/2 1/2 1-1/4" VJS - 101-1/2 1/2 1-1/4" 21 2" 21 2-1/2"
20 VCS - 102 1/2 1-1/4" VJS - 102/VNS-102 1/2 1-1/4" 21 2" 21 2-1/2"
25 VES - 102-1/2 3/4 1-1/2" 21 2" 21 2-1/2"
30 VES - 103 1-1/2 1-1/2" VCS - 103/VNS-103 3/4 1-1/4" 21 2" 21 2-1/2"
VJS - 103 3/4 1-1/4" 21 2" 21 2-1/2"
10,000 15 40 VAS - 104 3 2" 45 2-1/2" 21 2-1/2"
VCS - 104/VNS-104 1, 1-1/2 1-1/4" 21 2" 21 2-1/2"
VJS - 104 1 1-1/4" 21 2" 21 2-1/2"
50 VCS - 105 1-1/2 1-1/4" 21 2" 21 2-1/2"
VJS - 105 2, 1-1/2 1-1/2" 21 2" 21 2-1/2"
60 VCS - 106 2 1-1/4" 21 2" 21 2-1/2"
75 VCS - 107-1/2 3 1-1/4" 21 2" 21 2-1/2"
10 VCS - 151 1/2 1-1/4" 21 2" 21 2-1/2"
15 VCS - 151-1/2 1/2 1-1/4" VJS - 151-1/2 1/2 1-1/4" 21 2" 21 2-1/2"
20 VES - 152 3/4 1-1/4" VJS - 152/VNS-152 3/4 1-1/4" 21 2" 21 2-1/2"
25 VES - 152-1/2 1 1-1/2" 21 2" 21 2-1/2"
30 VES - 153 1-1/2 1-1/2" VCS - 153/VNS-153 1 1-1/4" 21 2" 21 2-1/2"
VJS - 153 3/4 1-1/4" 21 2" 21 2-1/2"
15,000 22-1/2 40 VAS - 154 3 2" 45 2-1/2" 21 2-1/2"
VCS - 154/VNS-154 1-1/2 1-1/4" 21 2" 21 2-1/2"
VJS - 154 1 1-1/4" 21 2" 21 2-1/2"
50 VCS - 155 2 1-1/4" 21 2" 21 2-1/2"
VJS - 155 1-1/2 1-1/2" 21 2" 21 2-1/2"
Condensate
60 VCS - 156 3 1-1/4" 21 2" 21 2-1/2"

Recovery
75 VCS - 157-1/2 3 1-1/4" 21 2" 21 2-1/2"

10 VCS - 201 1/3 1-1/2"
15 VCS - 201-1/2 1/2 1-1/4" VJS - 201-1/2 1/2 1-1/4"
20 VES - 202 3/4 1-1/2" VJS - 202/VNS-202 3/4 1-1/4"
25 VES - 202-1/2 1 1-1/2"
30 VES - 203 1-1/2 1-1/2" VCS - 203/VNS-203 1-1/2, 1 1-1/4"
20,000 30 VJS - 203 1 1-1/4" 45 2-1/2" 45 3"
Electric Pumps
40 VAS-204 3 2" VCS - 204/VNS-204 1-1/2, 2 1-1/4"

VJS - 204 1-1/2 1-1/2"
50 VCS - 205 2 1-1/4"
VJS - 205 1-1/2 1-1/2"
60 VCS - 206 3 1-1/4"
75 VCS - 207-1/2 5 1-1/4"
10 VCS - 251 1/2 1-1/2"
15 VCS - 251-1/2 3/4 1-1/2" VJS - 251-1/2 3/4 1-1/4"
20 VES - 252 3/4 1-1/2" VJS - 252 3/4 1-1/4"
25 VES - 252-1/2 1-1/2 1-1/2"
30 VES - 253 1-1/2 1-1/2" VCS - 253 1-1/2 1-1/4"
25,000 37-1/2 VJS - 253 1 1-1/4" 45 2-1/2" 45 3"
40 VAS - 254 2 2" VCS - 254 2 1-1/4"
VJS - 254 1-1/2 1-1/2"
50 VCS - 255 3 1-1/2"
60 VCS - 256 3 1-1/4"
75 VCS - 257-1/2 5 1-1/2"
10 VCS - 301 1/2 1-1/2"
15 VCS - 301-1/2 3/4 1-1/2" VJS - 301-1/2 1 1-1/4"
20 VES - 302 1 1-1/2" VJS - 302/VNS-302 1 1-1/4"
25 VES - 302-1/2 1-1/2 1-1/2
30 VES - 303 1-1/2 1-1/2" VCS - 303/VNS-303 1-1/2 1-1/4"
30,000 45 VJS - 303 1-1/2 1-1/2" 45 2-1/2" 45 3"
40 VAS - 304 3 2" VCS - 304/VNS-304 2, 3 1-1/4"
VJS - 304 2 1-1/2"
50 VCS - 305/VNS-305 3 1-1/2"
60 VCS - 306/VNS-306 3 1-1/4"
75 VCS - 307-1/2 7-1/2 1-1/2"
TI-5-306-US 3.14
3:322
"V" Series
Sq. Ft. Capacity Press. Catalog Motor Dish Catalog Motor Dish Return Return
10 VCS - 401 3/4 1-1/2" 65 3" 65 3"

15 VCS - 401-1/2 1 1-1/2" VJS - 401-1/2 1-1/2 1-1/2" 65 3" 65 3"
20 VES - 402 1-1/2 1-1/2" VJS - 402/VNS-402 1-1/2 1-1/2", 2" 65 3" 65 3"
25 VES - 402-1/2 1-1/2 1-1/2 65 3" 65 3"
30 VES - 403 2 1-1/2" VCS - 403/VNS-403 2, 3 1-1/2" 65 3" 65 3"
VJS - 403 1-1/2 1-1/2" 65 3" 65 3"
40,000 60 40 VAS - 404 5 2" VCS - 404/VNS-404 3 1-1/2" 65 3" 65 3"
50 VCS - 405/VNS-405 5 1-1/2" 65 3" 65 3"
60 VCS - 406/VNS-406 5 1-1/2" 65 3" 65 3"
75 VCS - 407-1/2 7-1/2 1-1/2" 65 3" 65 3"
10 VCS - 501 1 2" 65 3" 65 3"
15 VCS - 501-1/2 1-1/2 2" VJS - 5011-1/2 1-1/2 1-1/2" 65 3" 65 3"
20 VES - 502 1-1/2 1-1/2" VJS - 502/VNS-502 1-1/2 1-1/2" 65 3" 65 3"
25 VES - 502-1/2 2 1-1/2" 65 3" 65 3"
30 VAS - 503 3 1-1/2" VCS - 503/VNS-503 3 1-1/2", 2" 65 3" 65 3"
VJS - 503 2 1-1/2", 2"
50,000 75 40 VAS - 504 5 2" VCS - 504/VNS-504 3 1-1/2" 65 3" 65 3"
50 VCS - 505/VNS-505 5 1-1/2" 65 3" 65 3"
60 VCS - 506/VNS-506 5 1-1/2" 65 3" 65 3"
75 VCS - 507-1/2 7-1/2 1-1/2" 65 3" 65 3"
20 VNS-602 2 2"
60,000 90 30 VNS-603 3 2"
40 VNS-604 5 2" 110 5" 110 4"
50 VNS-605 7-1/2 2"
Condensate
10 VCS - 651 1-1/2 2"
Recovery
15 VCS - 651-1/2 1-1/2 2" VJS - 651-1/2 2 1-1/2"
20 VES - 652 2 1-1/2" VJS - 652 2 1-1/2"
30 VAS - 653 3 2" VCS - 653 3 2" 110 5" 110 4"
65,000 97-1/2
40 VAS - 654 5 2" VCS - 654 5 2"
50 VCS - 655 5 2"
60 VCS - 656 7-1/2 2"
10 VCS - 801 1-1/2 2"
Electric Pumps
15 VCS - 801-1/2 2 2"
20 VCS -802 3 1-1/2"
30 VAS - 803 5 2" VCS - 803 5 2" 110 5" 110 4"
80,000 120
40 VAS - 804 5 2" VCS - 804 5 2"
50 VCS - 805 7-1/2 2"
60 VCS - 806 7-1/2 2"
10 VCS - 1001 1-1/2 2"
15 VCS - 1001-1/2 2 2"
20 VCS - 1002 5 2"
30 VAS - 1003 5 3" VCS - 1003 5 2" 110 5" 110 4"
100,000 150
40 VAS - 1004 5 3" VCS - 1004 5 2"
50 VCS - 1005 7-1/2 2"
60 VCS - 1006 10 2"
TI-5-306-US 3.14
3:323
Control Panels
550 Series and 700 Series
A vailable T ypes
Series 550
Enclosure: Nema Type 1 ONLY
Controls: 2 starters with 3rd leg overload protection
Reset button in cover
Series 700
Enclosure: Nema Type 1.
Controls: 2, 3 or 4 starters, each with 3rd leg overload protection and
reset button on starters.
Numbered terminal strip
O ptional E xtras
Series 550
Controls: 3 Position Selector Switch Hand-Off-Auto or Lead-Off Lag, or
Test-Off-Auto
Pilot Light(s) Red or Green
Condensate
230 V Max. Use 700 Series if voltage exceeds 230 V.

Recovery
Series 700
Enclosure: Nema 1, 2, 3, 4X or 12. NEMA 7 or 9 Explosion Proof, consult factory.
Controls: 1 Disconnect per panel with Cover Interlock with provisions for padlock
l-Fuse Block per starter or—
l-Circuit Breaker per starter
Electric Pumps
Fused Control Circuit Transformer, 110 Volt Secondary.

l-Electric Alternator per panel (duplex models only)
Relays— as required. SERIES 550
Selector Switches on cover, 1 per starter labeled:
- Hand-Off-Auto
- Lead-Off-Lag
- Boiler No. l-Off-Boiler No. 2
- Pump No. l-Off-Pump No. 2
- Test-Off-Auto (spring loaded to off)
Pilot Lights on cover - 1 per starter
(Green for standard pumps: red for stand by pumps.)
Alarm bell with silencing switch - 1 per panel
SERIES 700
TI-5-325-US 04.95
3:324
Control Panels
550 Series and 700 Series
NEMA E nclosures T ype 4X W atertight & D usttight I ndoor & O utdoor
Enclosures For Inside Non-Hazardous Locations Type 4X corrosion resistant enclosures are intended for use indoors or outdoors to pro-
tect the enclosed equipment against splashing water, seepage of water, falling or hose-
Type of Enclosure directed water, and severe external condensation. They are sleet-resistant but not sleet-
Provides Protection Against
1 2* 4* 12* (ice) proof. They shall have conduit hubs or equivalent provision for watertight connec-
Accidental contact with enclosed equipment yes yes yes tion at the condiut entrance and mounting means external to the equipment cavity.
yes
Falling dirt yes yes yes yes E nclosures F or H azardous L ocations - G eneral
Falling liquids and light splashing yes yes yes The term "explosion proof" has been so loosely applied that NEMA deprecates its use.
Dust lint fibers and flyings yes yes As defined by the "National Electrical Code," the term "explosion proof"applies only to
Hosedown and splashing water yes Type 7 and 10 enclosures which, when properly installed and maintained, are designed
Oil and coolant seepage yes yes to contain an internal explosion without causing external hazard. The term should not be
Oil and coolant spraying and splashing applied to Type 8 enclosures which are designed to prevent an explosion through the use
Corrosive agents of oil-immersed equipment or to Type 9 enclosures which are designed to prevent an
Occasional submersion explosion by excluding explosive amounts of hazardous dust.
*These enclosures may be ventilated. However Type 1 may not provide protection
against small particles of falling dirt when ventilation is provided in the enclosure top; E xplosion P roof - N onventilated E nclosures
and Type 12, if ventilated, will not be dust-tight
Type 7 enclosures are intended for use indoors in the atmosphere and locations defined
as Class I and Group A, B, C or D in the "National Electrical Code." The letter or let-
T ype 1 - G eneral P urpose I ndoor ters A, B, C or D which indicate the gas or vapor atmospheres in the hazardous location
Nonventilated Enclosures shall appear as a suffix to the designation "Type 7" to give the complete NEMA desig-
nation and correspond to Class 1, Group A, B, C or D, respectively, as defined in the
Type 1 enclosures are intended for use indoors primarily to prevent accidental contact "National Electrical Code." These enclosures shall be designed in accordance with the
of personnel with the enclosed equipment in areas where unusual service conditions do requirements of Underwriters Laboratories, Inc, "Industrial Control Equipment for Use
not exist. In addition, they provide protection against falling dirt. Enclosures which are in Hazardous Locations," UL 698. and shall be marked to show the Class and Group
intended to be flush mounted in building walls shall have provision to align the device letter designations.
with the flush plate and to compensate for the thickness of the wall.
Type 9 enclosures are intended for use indoors in the atmospheres defined as Class II
Type 2 enclosures are intended for use indoors to protect the enclosed equipment and Group E, F or G in the "National Electrical Code." The letter or letters E, F or G
Condensate
against falling non-corrosive liquids and falling dirt. They shall have provision for which indicate the dust atmospheres in the hazardous location shall appear as a suffix
Recovery
drainage. If provision is made for the entrance of conduit at the top, it shall consist of a to the designation "Type 9" to give the complete NEMA designation and correspond
conduit hub or the equivalent. When completely and properly installed, these enclosures to Class II, Group E, F or G, respectively, as defined in the "National Electrical Code."
shall prevent entrance of dripping liquid at a higher level than the lowest live part within These enclosures shall prevent the ingress of explosive amounts of hazardous dust. If
the enclosure. gaskets are used, they shall be mechanically attached and of a noncombustible, nondete-
riorating, vermin-proof material.
Type 12 enclosures are intended for use indoors to protect the enclosed equipment
against fibers, flyings, lint, dust and dirt and light splashing, seepage, dripping and
Electric Pumps
external condensation of non corrosive liquids. There shall be no holes through the
enclosure and no conduit knockouts or conduit openings, except that oiltight and dust-
tiqht mechanisms may be mounted through holes in the enclosure when provided with
oil-resistant gaskets. Doors shall be provided with oil-resistant gaskets. In addition,
enclosures for combination controllers shall have hinged doors which swing horizontally
and require a tool to open.
TI-5-325-US 04.95
3:325
Strainer Solutions
Strainers
4:326
Strainers Table of Contents
TI-7-414-US Cast Iron Strainers IT 4: 328

TI-7-418-US Cast Steel Strainers CT 4: 330
TI-7-416-US Bronze Strainers BT, TBT 4: 332
TI-7-406-US Stainless Steel Strainers TSSY 4: 334
TI-P169-08-US Fig 16HP Stainless Steel Strainer 4: 336
TI-7-415-US Cast Iron Strainers CI-125, F-125 4: 338
TI-7-417-US Cast Iron Strainers CI-250, F-250 4: 340
TI-7-409-US Steel Strainers Fig. 34 4: 342
TI-P162-03-US Fig 18HP Alloy Steel Strainer 4: 344
TI-P168-01-US Fig 34HP Carbon Steel Strainer 4: 347
TI-7-413-US Austenitic Stainless Steel Strainers Fig. 36 4: 350
TI-P160-11-US Fig 36HP Stainless Steel Strainer 4: 352
TI-7-420-US Stainless Steel Strainers CSS 4: 356
TI-7-435-US Cast Iron Basket Strainers 733 4: 358
Strainers
INDEX
TI-7-436-US Cast Steel Basket Strainers 734 4: 360
TI-7-437-US Stainless Steel Basket Strainers 736 4: 362
TI-P169-06-US TP1 and TP2 Stainless Steel Temporary Cone Shaped Strainers 4: 364

4:327
Cast Iron Strainers
IT
Type IT

Sizes 1/4" to 3"

Connections NPT
Construction Cast Iron
Max Saturated
250 psig
Steam Pressure
1
Standard Screen 20 Mesh
4
Options 60/100 Mesh Screens
1/4" to 2"
Note: 3/8" - 3" IT conforms to WW-S-2739 when equipped with
an optional brass plug in the blow-off connection.
2
Limiting Operating Conditions (non-shock)

450 232
400 204
406
350 m 177
Stea
Sat.
Strainers
300 149
Temperature °C
Temperature °F
250 121
1
200 93
150 66 4
5
100 38
21/2" & 3"
50 10
3
0
0 100 200 300 2A
(7) (14) (21)
C v Values & Free Area (standard Screen)

Pressure Shell Design Conditions Size Cv Free Area (sq. in.)
1/4" 3.5 1.37
Max. allowable pressure 300 psig/-20-150˚F 21 barg/-29-66˚C 3/8" 3.5 1.37
1/2" 6.5 2.20
3/4" 11.5 4.0
Max. allowable temperature 406˚F/0-250 psig 208˚C/0-17 barg
1" 20 5.2
1-1/4" 28 6.8
1-1/2" 38 9.45
Construction Materials 2" 70 12.56
No. Part Material 2-1/2" 100 19.05
1 Body Cast Iron ASTM A 126 CL B 3" 160 25.93
Consult factory for free areas of optional screens.
2 Bushing (1/4"-2") Malleable Iron
2A Cap (2-1/2"-3") Cast Iron ASTM A 126 CL B For water:
3 Cap Gasket (2-1/2" & 3") Graphite Pressure (GPM)2
Drop =
4 Standard Screen Stainless Steel Type 304 (Cv)2
Consult factory for other liquids.
5 Cap Screws (2-1/2" & 3") Steel ASTM A 449 See TI-7-429-US for pressure drops on steam, air and other
gases.
4:328
Cast Iron Strainers
IT
D Spare Parts
A
/4" to 2"
1
C
C NPT
Dimensions A
Size A B C D Weight
1/4" * 3.5 2.2 1/4" 3.0 1.0 lb
89 56 76 0.5 kg
3/8" 2.9 2.2 1/4" 3.0 1.0 lb

73 56 76 0.5 kg
1/2" 3.4 2.7 3/8" 3.9 1.2 lb 21/2" & 3"

87 68 99 0.6 kg
3/4" 4.4 3.4 1/2" 4.6 2.9 lb

111 86 117 1.3 kg
1" 4.9 3.5 3/4" 5.0 4.3 lb
Strainers
B
124 86 127 1.9 kg
1-1/4" 5.4 4.1 1" 5.75 6.5 lb C

137 105 146 2.9 kg
A
1-1/2" 6.4 4.7 1-1/4" 6.6 9.6 lb
162 119 167 4.3 kg
2" 7.5 5.4 1-1/2" 7.75 12.9 lb

191 138 197 5.9 kg
2-1/2" 9.0 6.4 1-1/4" 8.25 22.0 lb

229 164 210 10.0 kg
3" 10.0 7.6 1-1/4" 10.25 35.0 lb

254 194 260 15.9 kg
Screen C
Installation (state material, perforations or mesh & size of strainer)
The strainer should be installed with the flow direction as Cap Gasket 2-1/2" & 3" B
indicated on the body, in a vertical down or horizontal pipe- Blowoff Bushing, 3/8" - 2" A
line. The strainer must be accessible for periodic removal of
Cap, 2-1/2" & 3" A
accumulated debris, by either blowing down or removal and
cleaning of the screen.
TI-7-414-US 03.10
4:329
Carbon Steel Strainers
CT
Type CT

Sizes 1/2" to 2"

Connections NPT
Construction Carbon Steel
Max Saturated 984 psig

Steam Pressure
Standard Screen 20 Mesh
Options 60/100 Mesh Screens 1

SW Connections
Steel Plug
4

900 482
800 427
371 3
Temperature °C
700
Temperature °F
600 316 2
d Steam
urate
Strainers
500 260
Sat
400 204
300 149
200 93
100 38
0 0
0 200 400 600 800 1000 1200 1400
(14) (28) (42) (36) (70) (85) (99)
Pressure Shell Design Conditions Cv Values & Free Area (standard Screen)

Size Cv Free Area (sq. in.)
Max. allowable pressure 1480 psig/-20-150˚F 102 barg/-29-66˚C 1/2" 6.5 2.20
3/4" 11.5 4.0
Max. allowable temperature 750˚F/0-1010 psig 399˚C/0-67 barg 1" 20 5.2
1-1/4" 28 6.8
Rated to ANSI 600 up to a Maximum Allowable Temperature of 750°F 1-1/2" 38 9.45
Complies with ASME B31.3 - Chemical Plant and Refinery Piping. 2" 70 12.56

Consult factory for free areas of optional
Construction Materials screens.
No. Part Material For water:
1 Body Carbon Steel ASTM A216 GR WCB Pressure (GPM)2
Drop =
2 Cap Carbon Steel ASTM A108 (Cv)2
3 Cap Gasket Stainless Steel, Jacketed Graphite Consult factory for other liquids.
Type 304
4 Standard Screen Stainless Steel, See TI-7-429-US for pressure drops on steam,
Type 304 air and other gases.
4:330
Carbon Steel Strainers
CT
D Spare Parts
A
B
C NPT
Dimensions C
Size A B C D Weight A
1/2" 3.4 2.7 3/8" 3.75 1.5 lb
87 70 95 .68 kg
3/4" 4.4 3.6 3/8" 4.8 3.2 lb

111 92 122 1.5 kg
1" 4.9 3.8 1/2" 5.25 3.9 lb

124 97 133 1.8 kg
1-1/4" 5.4 4.4 3/4" 5.9 5.8 lb
Strainers
137 113 151 2.6 kg
1-1/2" 6.4 4.9 3/4" 6.8 8.5 lb

162 124 173 3.9 kg
2" 7.5 5.9 1" 8.1 14.0 lb

191 149 205 6.3 kg
Screen C
(state material, perforations or mesh & size of strainer)
Cap Gasket B
Blowoff Bushing A
Installation
The strainer should be installed with the flow direction as indicated
on the body, in a vertical down or horizontal pipeline. The strainer
must be accessible for periodic removal of accumulated debris, by
either blowing down or removal and cleaning of the screen.
Specification
Spirax Sarco CT Y-Pattern Strainers: Maximum working steam
pressure 984 psig; carbon steel body, type 304 stainless-steel
screen with 20 mesh stainless steel screen. NPT connections for ½"
through 2".
TI-7-418-US 4.13
4:331
Bronze Strainers
BT, TBT
Cv Values & Free Area (standard Screen)

Type BT TBT Size Cv Free Area (sq. in.)
BT TBT
Sizes 1/4" to 3" 1/2" to3" 1/4" – 3.5 1.37

3/8" 1/2" 3.5 1.37 For water:
Connections NPT Sweat tubing 1/2" 3/4" 6.5 2.20 Pressure (GPM)2
Drop =
3/4" 1" 11.5 4.0 (Cv)2
Construction Bronze
1" 1-1/4" 20 5.2 Consult factory for other
liquids.
Max Saturated 1-1/4" 1-1/2" 28 6.8 See TI-7-429 for
250 psig 1-1/2" 2" 38 9.45
Steam Pressure pressure drops on
2" 2-1/2" 70 12.56 steam, air and other
Standard Screen 20 Mesh 2-1/2" 3" 100 19.05 gases.
3" – 160 25.93
Options Bronze Plug; 60/100 Mesh Screens Consult factory for free areas of optional screen.
/4" - 2" BT
1
1
/2" - 21/2" TBT
500 260
400 204
406
Strainers
Temperature °F
m
Stea
Temperature °C
300 Sat.
149
1
200 93 4
100 38
0
0 100 200 300 400 2
(7) (14) (21) (28)

21/2" - 3" BT
3" TBT
Max. allowable pressure 400 psig/-20-150˚F (27 barg/-29˚C)
Max. allowable temperature 406˚F/0-250 psig (208˚C/27 barg)
No. Part Material 4
1 Body Bronze ASTM B 62
2 Bushing 3/8" - 2" BT 1/2" - 2-1/2" TBT Bronze ASTM B 62
2A Cap 2-1/2", 3" BT 3" TBT Bronze ASTM B 62
3 Cap Gasket 2-1/2", 3" BT 3" TBT Graphite 3
4 Standard Screen Stainless Steel Type 304 2A
5 Cap Screws 2-1/2", 3" BT 3" TBT Steel ASTM A 449 5
4:332
Bronze Strainers
BT, TBT
Spare Parts
D
A E
1
/4" TO 2" BT
1
/2" - 21/2" TBT
TBT
21/2" - 3" BT
3" TBT
Dimensions
B
Size
C Size
BT TBT A B C D E Weight
1/4"* – 3.4 2.2 1/4" 3.2 1 lb
86 56 81 .45 kg
A
3/8" 1/2" 2.9 2.2 1/4" 3.0 .31 1 lb
73 56 76 7.8 .45 kg
1/2" 3/4" 3.4 2.7 3/8" 3.9 .44 1.3 lb
Strainers
87 68 98 11.2 .59 kg
Screen C 3/4" 1" 4.4 3.4 1/2" 4.6 .5 2.7 lb
(state material, size of perf or mesh, and size of strainer) 111 86 117 12.7 1.2 kg
1" 1-1/4" 4.9 3.5 3/4" 5.0 .63 3.5 lb

Cap Gasket B
124 89 127 16 1.6 kg
Blowoff Bushing A
1-1/4" 1-1/2" 5.4 4.2 3/4" 5.4 .63 5.1 lb
Cap A 137 106 137 16 2.3 kg
1-1/2" 2" 6.4 4.75 3/4" 6.6 .69 7.6 lb

162 121 168 17.5 3.5 kg
Installation 2" 2-1/2" 7.5 5.7 1" 7.9 .72 13.0 lb
The strainer should be installed with the flow direction as indicated 191 144 200 18.3 5.9 kg
on the body, in a vertical down or horizontal pipeline. The strainer
must be accessible for periodic removal of accumulated debris, by 2-1/2" 3" 8.6 6.75 1-1/4"
9.1 .88 21.0 lb
219 171 232 22.4 9.5 kg
either blowing down or removal and cleaning of the screen.
3" – 10.1 7.9 1-1/4" 10.75 32.0 lb
257 200 273 14.5 kg
* 1/4" is 3/8" with Bushings

TI-7-416-US 4.13
4:333
Stainless Steel Strainers
TSSY
Pressure Temperature Ratings
Type TSSY
This chart displays the pressure-temperature
Sizes 1/2", 3/4", 1", 1-1/4", 1-1/2", 2" 800 ratings for the strainer’s body material per
ASME/ANSI B16.5, Class 300
Connections NPT or SW to ANSI B16.11 700
Stainless Steel
Pressure (PSI)
600 A351 Gr. CF8M Type 316
Construction Investment Cast Stainless Steel not recommended
Stainless Steel Type 316L for prolonged use above 1000°F
500
**Max Saturated
400
Steam Pressure 300 PSI @ 420°F
300
*Screen 1/32" perf. (.033)
200
*Note: 28% open area
-100 0 100 200 300 400 500 600 700 800 900 1000 1100
** See Fig16 HP, TI-P169-08 ASME Class 800 Strainer for higher pressures
Temperature (°F)
Cv Values Pressure/Temperature Rating1

Size Cv SS - ASTM A351 GR. CF8M
1/2" 9.4 WOG (Non-shock): 800 PSI @ 100 °F
3/4" 18.0 Saturated Steam: 300 PSI @ 420 °F
1" 30.0 Maximum Liquid: 350 PSI @ 1000 °F
1-1/4" 45.0 1
The above listed temperatures are theoretical and may vary during actual
Strainers
1-1/2" 63.0 operating conditions.

2" 98.0
For water:
Pressure = (GPM)2
Drop (Cv)2
Consult factory for other liquids.
See TI-7-429 for pressure drops on steam, air and other gases.
Bill of Materials1
No. Part Material
1 Body ASTM A351
GR: CF8M Type 316
2 Bonnet ASTM A351
Gr. CF8M Type 316 1
3 Screen2 Stainless Steel
4 Gasket PTFE
5 NPT Plug Stainless Steel 3
1
Bill of Materials represents standard materials. Equivalent or better
materials may be substituted at the manufacturer's discretion.
2
Denotes recommended spare parts.
4
2
4:334
TSSY
Dimensions and Performance Data (1)
Size
in 1/2 3/4 1 1 1/4 1 1/2 2 A
mm 15 20 25 32 40 50
A DIMENSION in 2.55 3.14 3.54 4.13 4.72 5.25
FACE TO FACE (NPT) (2)
mm 65 80 90 105 120 133
A DIMENSION in 2.55 3.14 3.54 4.13 4.72 5.51
FACE TO FACE (SW) (2)
mm 65 80 90 105 120 140
B
B DIMENSION in 2.00 2.36 2.83 3.03 3.42 4.06
C
CENTER LINE TO BOTTOM (NPT)
mm 51 60 72 77 87 103
B DIMENSION in 2.00 2.36 2.83 3.03 3.42 4.05
CENTER LINE TO BOTTOM (SW)
mm 51 60 72 77 87 103
C DIMENSION in 2.50 3.25 3.75 4..25 4.75 5.50
SCREEN REMOVAL
mm 64 83 95 108 120 140 D
D DIMENSION in 1/4 3/8 3/8 1/2 1/2 1/2
NPT PLUG (BLOW OFF)
mm 8 10 10 15 15 15
APPROXIMATE lb 0.5 1.0 1.5 2.0 2.5 4.0
ASSEMBLED WEIGHT kg 0.2 0.5 0.7 0.9 1.1 1.8
Installation
Spare Parts The strainer should be installed with the flow direction as indicated on
the body, in a vertical down or horizontal pipeline. The strainer must
be accessible for periodic removal of accumulated debris, by either
blowing down or removal and cleaning of the screen.
Strainers
A
Strainer Screen A
Cap Gasket (pkt of 3) B

TI-7-406-US 10.12
4:335
Fig 16HP
Stainless Steel Strainer
Description
The Fig 16HP is a stainless steel Y-type strainer designed to
remove scale, rust and other debris from the pipeline.
The standard stainless steel screen is 1/32" (0.8 mm) perforations.
Standards
This product fully complies with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC.
Certification
The product is available with a manufacturer’s Typical Test Report for
the body and cap as standard and EN 10204 3.1 to special order at
extra cost.
Note: All certification / inspection requirements must be stated
at the time of order placement.
Sizes and pipe connections 4

¼", ", ½", ¾", 1", 1¼" 1½" and 2"
Screwed NPT
Socket weld ends to BS 3799 Class 3000 lb
1
Optional extras
Strainer screens
Perforations 1/16"(1.6 mm) and 1/8"(3.0mm)
Stainless steel screen 3
Strainers
Mesh 40, 100 and 200

Perforations 1/32"(0.8 mm) and 1/8"(3.0 mm) 2
Monel screen
Mesh 100
Blowdown valve connections
The cap is drilled to the following sizes to enable a blowdown valve to
be fitted. Materials
Strainer size Blowdown valve No. Part Material
¼", " and ½" ¼" ¼" to ½" Stainless steel A182 F316L / 1.4404
1 Body
¾" and 1" ½" ¾" to 2" Stainless steel ASTM A351 CF8M / 1.4408
1¼" and 1½" 1" 2 Cap Stainless steel ASTM A351 CF8M / 1.4408

2" 1¼" 3 Cap gasket Reinforced exfoliated graphite

4 Strainer screen Stainless steel A240 316L
Pressure / temperature limits
1000
932
Temperature °F
Body design conditions ASME Class 800

752
PMA Maximum allowable pressure 1,919 psi g @ 100°F
572
392 TMA Maximum allowable temperature 1,000°F @ 968 psi g
Steam
212 saturation Minimum allowable temperature -20°F
0 curve PMO Maximum operating pressure 1,919 psi g @ 100°F

-20 TMO Maximum operating temperature 1,000°F @ 968 psi g
0 290 580 870 1160 1450 1740 1919
Minimum operating temperature -20°F
Pressure psi g Note: For lower operating temperatures consult Spirax Sarco
The product must not be used in this region. Designed for a maximum cold hydraulic test pressure of 2,900 psi g
4:336
Fig 16HP
Cv values
Size ¼" " ½" ¾" 1" 1¼" 1½" 2"
Perforations 1/32", 1/16" 1/8" 1.2 3.0 4.2 12.7 17.9 30 47.3 78.6
Mesh 40 and 100 1.2 3.0 4.2 12.7 17.9 30 47.3 78.6

Mesh 200 1.2 3.0 3.0 10.4 15.0 24.2 40.5 63.6
Spare parts
Dimensions/weights (approximate) in inches and lb The spare parts available are shown in solid outline. Parts drawn
Screening in broken line are not supplied as spares.
Size A B C D area cm² Weight
Available spares
¼" 3 2 3 1 27 1.0
Strainer screen 4
" 3 2 3 1 27 1.2 (state material, perforations or mesh and size of strainer)
½" 3 2 3 1 27 1.2 Cap gasket (packet of 3) 3
¾" 4 3 4 1 43 1.6 How to order spares
1" 4 3 5 2 73 2.6 Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of strainer and
1¼" 6 4 6 2 135 5.1 perforation or mesh required.
1½" 6 5 7 3 164 7.3
Example: 1 off Stainless steel strainer screen having 1/32" (0.8 mm)
2" 7 5 9 3 251 10.9 perforations for a ¾" Spirax Sarco Fig 16HP strainer.
Note: When replacing the strainer cap coat the thread only with
A anti-seize compound, making sure none gets on the gasket or gasket
faces.
B Withdrawal
distance C
Strainers
Safety information, installation and
maintenance
For full details see the Installation and Maintenance Instructions
(IM-S60-17) supplied with the product.
3
Warning:
The strainer cap gasket contains a thin stainless steel support
ring, which may cause physical injury if not handled and disposed 4
of carefully.
Disposal
The product is recyclable. No ecological hazard is anticipated
with disposal of this product, providing due care is taken.
How to order
Example: 1 off Spirax Sarco 1½" Fig 16HP strainer having
screwed NPT connections with a stainless steel screen having Recommended tightening torques
1/32" (0.8 mm) perforations.
or
Item Size FT LBF
mm
¼", ", and ½" 22 A /F 37 - 41
¾" 27 A /F 44 - 49
2 1" 32 A /F 73 - 81
1¼" 46 A /F 73 - 148
1½" 50 A /F 169 - 191
2" 60 A /F 243 - 265
TI-P169-08-US 3.14
4:337
Cast Iron Strainers
CI-125, F-125
Cv Values
Type CI-125 F-125
Size Cv
2" 70
Sizes 2" to 4" 6" to 8" 10" & 12" 14" & 18" For water:
2-1/2" 110 (GPM)2
Pressure
Connections ANSI 125
3" 165 Drop =
(Cv)2
4" 280 Consult factory for
Construction Cast Iron 5" 450 other liquids.

6" 650 See TI-7-429-US for
Max Saturated 8" 1100 pressure drops on
147 psig 125 psig 100 psig
Steam Pressure 10" 1650 steam, air and other
12" 2400 gases.
Standard
20 Mesh
4" to 8" 10" to 18" 14" 3500
Screen 1/8" perf 1/8" perf 16" 5400
100 Mesh 18" 6300
Options 60/100 mesh 4" to 6" 3/64" perf 8" to 18" 1/16" perf
Steel or Brass Plug
SIZE 21/2" TO 18" CI-125 & F-125
Note: Conforms to WW-S-2739 when equipped with an optional bronze plug in the
blow-off connection.

Strainers
500 260 BLOWDOWN

OFFSET ON
450 CI-125 SIZES 4"- 8"
400 204
1
353
338 4
300 149
5
Saturated
Steam 3
93
Temperature °F
Temperature °C
200
2
150 14"-18" F-125 10",12" F-125
100 38
0
0 50 100 125 150 200
(3) (7) (10) (14)
1
4
3
2 SIZE 2" CI-125

Construction Materials Max. allowable
pressure CI-125: 200 psig/-20-150˚F 14 barg/-29-66˚C
No. Part Material
10",12" F-125: 125 psig/-20-353˚F 9 barg/-29- 178˚C
1 Body Cast Iron ASTM A126 CLB
14",18" F-125: 100 psig/-20-338˚F 7 barg/-29- 170˚C
2 Cap/Bushing Cast Iron ASTM A126 CLB
Max. allowable
3 Cap Gasket *Graphite
temperature CI-125: 450˚F/0-125 psig 232˚C/0-9 barg
4 Strainer Screen Stainless Steel
10",12" F-125: 353˚F/0-125 psig 178˚C/0-9 barg
5 Cap Screws Steel 14",18" F-125: 338˚F/0-100 psig 170˚C/0-7 barg
*2" – Copper Jacketed Gasket with Non-Asbestos Filler
4:338
Cast Iron Strainers
CI-125, F-125
A Spare Parts
21/2" TO 6"
CI-125 & F-125
B BLOWDOWN CONN.
OFFSET ON
SIZES 4" - 18"
Dimensions B
Size C
A B C (NPT) Weight
CI-125
2" 8.7 5.7 1" 17 lb A
222 146 7.7 kg
2-1/2" 10.5 6.7 1-1/4" 29 lb

267 171 13 kg
3" 12.0 7.6 1-1/4" 44 lb

305 194 20 kg
4" 14.9 10.6 1-1/4" 82 lb

378 270 37 kg
5" 17.2 12.9 1-1/2" 115 lb

438 327 52 kg
6" 20.0 15.4 1-1/2" 160 lb
Strainers
508 391 73 kg
8" 21.6 15.5 2" 247 lb
549 394 112 kg B
F-125 C
10" 25.8 18.5 2" 381 lb A

654 470 173 kg 2" CI-125
ONLY
12" 29.9 21.8 2" 623 lb
759 553 282 kg
14" 33.3 25 2" 818 lb

845 635 371 kg
16" 38.8 26.5 2" 1421 lb

984 673 643 kg
18" 43.1 31 2" 1582 lb

1096 788 717 kg
Installation 8" to 18"

F-125
The strainer should be installed with the flow direction
as indicated on the body, in a vertical down or horizontal
pipeline. The strainer must be accessible for periodic removal Screen C
of accumulated debris, by either blowing down or removal (state material, perforations or mesh & size of strainer)
and cleaning of the screen.
Cap Gasket B
Blowoff Bushing, 2" A

Cap A
Note: Please provide date code when placing
order for spare parts. Contact Technical Support
for assistance if needed.
TI-7-415-US 3.14
4:339
Cast Iron Strainers
CI-250, F-250
Type CI-250 F-250
Sizes 2" 2-1/2" & 3" 4" 5" to 12" 14" to 18"

Connections ANSI 250
Construction
Cast Iron
Max Saturated
280 psig 250 psig 200 psig
Steam Pressure
Standard
1/32" 20 Mesh
4" to 18"
Screen 1/8"perf
Optional 100 mesh 60/100 4" to 18" 3/64" perf
1
5
4
Limiting Operating Conditions (non-shock) 3

500 260 2
450
Strainers
400 406 204

2" to 4" CI-250
Cv Values
Size Cv
300 149
2" 70
2-1/2" 110
3" 165
Temperature °C
Temperature °F
200 93 4" 280

5" 450
14"-18" F-250 5" to 12" F-250 For water:
6" 650 Pressure (GPM)2
8" 1100 =
100 38 Drop (Cv)2
10" 1650
12" 2400 Consult factory for other
14" 3500 liquids.
0 16" 5400
0 100 200 250 300 400 500 600 See TI-7-429-US for
18" Consult factory
(7) (14) (21) (28) (34) (41)
pressure drops on steam,
Pressure psig (barg) air and other gases.
Pressure Shell Design Conditions Construction Materials

Max. allowable pressure CI-250: 500 psig/-20-150˚F 34 barg/-29-66˚C No. Part Material
5"-12" F-250: 250 psig/-20-450˚F 17 barg/-29-208˚C 1 Body Cast Iron ASTM A 126 CL B
2 Cap Cast Iron ASTM A 126 CL B
14"-18" F-250: 200 psig/-20-406˚F 14 barg/-29-208˚C
3 Cap Gasket Graphite
4 Strainer Screen Stainless Steel Type 304
Max. allowable temperature CI-250: 450˚F/0-250 psig 232˚C/0-17 barg 5 Cap Screws Steel

5"-12" F-250: 450˚F/0-250 psig 208˚C/0-17 barg
14"-18" F-250: 406˚F/0-200 psig 208˚C/0-14 barg
TI-7-417-US 3.14
4:340
Cast Iron Strainers
CI-250, F-250
Spare Parts A
C
NPT
C Dimensions
A
Size A B C (NPT) Weight
CI-250
2" 11.6 6.34 1-1/4" 30 lb
295 161 13.6 kg
2-1/2" 13.0 7.13 1-1/4" 44 lb

330 181 20 kg
3" 14.0 8.0 1-1/4" 60 lb
Strainers
356 203 27 kg
4" 17.06 11.25 1-1/4" 117 lb

Screen C 433 286 53 kg
(state material, perforations or mesh & size of strainer) F-250/CI-250 to 8"
Cap Gasket B 5" 18.3 12.9 2" 146 lb
Cap A 464 329 66 kg
Note: Please provide date code when placing order for spare 6" 20.2 14.5 2" 194 lb
512 368 88 kg
parts. Contact Technical Support for assistance if needed.
8" 23.4 16.4 2" 316 lb
Installation 594 410 143 kg
The strainer should be installed with the flow direction as
indicated on the body, in a vertical down or horizontal pipe- 10" 27.4 19.0 2" 475 lb
line. 696 483 215 kg
12" 32.0 22.0 2" 750 lb

The strainer must be accessible for periodic removal of
813 559 341 kg
cleaning of the screen. 14" 38.8 28.8 2" 908 lb
984 730 412 kg
16" 44.1 29.6 2" 1135lb

1128 752 515 kg
18" 47.8 34.7 2-1/2" 2400 lb

1213 881 1090 kg
TI-7-417-US 3.14
4:341
Fig. 34 Carbon Steel Strainer - ASTM Material
Description Sizes and pipe connections
The Fig 34 is an integrally flanged Y-type strainer designed to remove
rust, scale and other debris from the pipeline. It is produced from Standard flange ANSI Class 150 and 300
carbon steel, ASTM material.
The standard stainless steel screen in the ½" to 3" is 1/32" (0.8 mm)
perforations and in the 4" to 8" it is 1/16" (1.6 mm) perforations. ½" to 1"
NB: A low temperature carbon steel strainer is available on request.
Standards
Pressure Equipment Directive 97 /23 /EC.
Certification
The product is available with material certification to EN 10204 2.2
1
as standard and EN 10204 3.1.B for body and cap by order.
Note: All certification /inspection requirements must be stated at the
time of order placement. 4
3
Optional extras 2
Strainer screens
1/16" (1.6 mm) ½" to 3"
Perforations 1¼" to 2"
Stainless steel screen / " (3.0 mm) ½" to 8"
1 8
Mesh 40, 100 and 200

1
/32"(0.8 mm) ½" to 3"
Perforations 1
/16" (1.6 mm) 4" to 8"
Monel screen
1
/8" (3.0 mm) ½" to 8"
Mesh 100 1
Strainers
Standard drain valve connections

The cap is drilled to the following sizes to enable a blowdown valve 4
to be fitted.
Strainer size Blowdown valve
3 5
½" ¼"
2
¾" and 1" ½"
1¼" and 1½" 1"
2" to 5" 1¼"
6" to 8" 2" 2½" to 8"
Pressure /temperature limits

752
B C A
1
Temperature °C
572
392
212 Steam 4
saturation
0 curve
B C A
-20 3
0 145 290 435 500 725
2
Pressure bar g
This product must not be used in this region. 5
A - A Flanged ANSI 300
B - B Flanged ANSI 150
Materials
No. Part Material
PMA Maximum allowable pressure 725 psig @ 99.8°F
TMA Maximum allowable temperature 749.8°F @ 504 psig 1 Body Carbon steel ASTM A216 WCB
Minimum allowable temperature -20°F ½" to 2" Forged steel A105N
2 Cap
PMO Maximum operating pressure 725 psig @ 99.8°F 2½" to 8" Carbon steel ASTM A216 WCB

TMO Maximum operating temperature 749.8°F @ 504 psig 3 Cap gasket Reinforced exfoliated graphite
4 Strainer screen Stainless steel ASTM A240 316L
Note: For lower operating temperatures consult Spirax Sarco.
Designed for a maximum cold hydraulic test pressure of 78 bar g 5 Bolts Carbon steel ASTM A193 B7
4:342
Fig. 34 Carbon Steel Strainer - ASTM Material
Cv values
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3" 4" 5" 6" 8"
Perforations 1/32" (0.8 mm), 1/16" (1.6 mm), and 1/8" (3.0 mm) 6 9 15 25 34 53 83 119 179 274 393 680
Mesh 40 and 100 6 9 15 25 34 53 83 119 179 274 393 680
Mesh 200 5 7 11 20 27 43 67 96 143 215 310 536
Dimensions / weights (approximate) in inches and lbs Spare parts

ANSI ANSI Screening The spare parts available are shown in solid outline. Parts drawn
150 300 area in broken line are not supplied as spares.
Size A A B C cm² Weight Available spares
½" 5 5 3 4 27 4.6 Strainer screen 4
¾" 6 6 3 5 43 6.4 (state material, perforations or mesh and size of strainer)
1" 6 6 4 6 73 8.4 Cap gasket (packet of 3) 3
1¼" 7 7 5 9 135 14.3 How to order spares
1½" 8 8 6 10 164 18.8 Always order spares by using the description given in the column
2" 9 9 7 13 251 23.1 headed 'Available spares' and state the size and type of strainer and
perforation or mesh required.
2½" 11 11 8 13 327 38.5
Example: 1 off Strainer screen, stainless steel having 1/32" (0.8 mm)
3" 12 12 8 13 361 52.8 perforations for a ½" Spirax Sarco Fig 34 strainer having
4" 14 14 10 16 545 66.0 ANSI 300 connections.
5" 16 16 12 20 843 107.8
6" 19 19 14 22 1 117 149.6
8" 23 24 17 28 1 909 281.6
Strainers
3
B
1¼" to 8" 4
Withdrawal
½" to 1" distance

For full details see the Installation and Maintenance Instructions ½" to 1"
Installation note:
The strainer should be installed in the direction of flow, as indicated Recommended tightening torques
on the body. On applications involving steam or gases the pocket or
should be in the horizontal plane. On liquid systems the pocket Item Size Qty ft - lb
should point downwards.
mm
Warning:
The strainer cap gasket contains a thin stainless steel support ring, ½" 1 22 37 - 40
which may cause physical injury if not handled and disposed of 2 ¾" 1 27 44 - 48
carefully. 1" 1 27 74 - 81
Disposal 1¼" to 2½" 4 19 M12 x 30 15 - 18
The product is recyclable. No ecological hazard is anticipated with 3" 4 19 M12 x 35 22 - 26

disposal of this product, providing due care is taken. 5 4" 8 24 M16 x 45 37 - 41
5" 8 30 M20 x 50 51 - 58
6" 8 30 M20 x 55 59 - 65
How to order 8" 12 36 M24 x 65 89 - 96
Example: 1 off Spirax Sarco 1½" Fig 34 strainer having flanged
ANSI 300 connections with stainless steel screen having
1
/32" (0.8 mm) perforations.
TI-7-409-US 3.14
4:343
Fig 18HP
Alloy Steel Strainer
Description
The Fig 18HP is an alloy steel butt weld Y-type strainer with
1
flanged screen cover that has been designed in accordance with
ASME B16.34:2004 and ASME VIII. The standard stainless steel
screen in the ½" to 2" size range has 1/32" (0.8 mm) perforations –
See ‘Optional extras’ for alternative perforations / mesh sizes and
screen materials. If required, the strainer cover can be drilled and
tapped for blowdown and drain valves.
Standards
Pressure Equipment Directive 97 / 23 / EC and carries the mark 4
when so required.
Certification
This product is available with certification to EN 10204 3.1 and
NACE Approval.
Note: All certification / inspection requirements must be stated at
Sizes and pipe connections 3

½", ¾", 1", 1¼", 1½", 2"
NPT (ASME B 1.20.1) 5
Socket weld ASME B 16.11
Butt weld ASME B16.25 Schedule 160, Schedule 80 and
Schedule 40 2
Strainers
Optional extras
The following optional extras are available for all unit sizes at an 6
extra cost and must be stated at the time of order placement:
1
/32" (standard), 3/64", 1/16", 1/8", and ¼"
Perforations: Contact Spirax Sarco for availability of Materials
perforations not displayed.
No. Body Material
M20, M40, M60, M100, M200 and M400
Mesh: Contact Spirax Sarco for availability of mesh EN 10213: 1.7379 and
1 Body Alloy steel
screens not displayed. ASTM A217 WC9
Screen AISI 316, AISI 316L (standard), AISI 304,
EN 10213: 1.7379
material: AISI 304L and Monel 2 Cover Alloy steel
and ASTM A217 WC9
Blowdown connection
The cover is drilled to the following sizes to enable a blowdown 3 Cover gasket Stainless steel + Graphite
valve to be fitted. 4 Strainer screen Stainless steel AISI 316L
Strainer size Blowdown valve 5 Cover studs Alloy steel ASTM A193 Gr. B16
½" - 1" ½"
6 Cover nuts Alloy steel ASTM A194 Gr. 7
1¼" - 2" 1¼"

1000 Body design conditions ASME 2500
932
Temperature °F
752 PMA Maximum allowable pressure 6251 psig @ 100°F

572 TMA Maximum allowable temperature 1000°F @ 2233 psig
Minimum allowable temperature -20°F
392
212 PMO 3190 psig @ 705°F
for saturated steam service
TMO Maximum operating temperature 1000°F @ 2233 psig
-20
1450 2900 3190* 4351 6251 Minimum operating temperature -20°F
5801 Note: For lower operating temperatures consult Spirax Sarco
Pressure psig
4:344
Fig 18HP
Alloy Steel Strainer
Cv values Spare parts
Size ½" ¾" 1" 1¼" 1½" 2" The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
perforations
4.3 6.8 11.1 18.9 24.9 39.5
1
/32", 1/16", and 1/8" Available spares
Mesh M200 3.4 5.1 8.6 14.6 19.8 31.9 Strainer screen and Cover gasket
Please consult Spirax Sarco for the Cv values of the following Spares kit 1 (state material, perforations or mesh 4 and 3
screens: 1 mm, 6 mm, M20, M40, M60, M100 and M400. and size of strainer)
Spares kit 2 Cover gasket (set of 3) 3
Dimensions / weights (approximate) inches and lb
Volume Screening How to order spares
Size A B C Weight Always order spares by using the description given in the column
(L) area (cm²)
headed 'Available spares' and state the spares kit required plus
½" 19 0.130 the size and type of strainer and perforations or mesh required for
the screen.
¾" 7.0 5.9 7.7 19.3 0.140 73 cm²
Example: 1 off Spares kit 1 for a 2" Spirax Sarco Fig 18HP
1" 19.5 0.145 strainer having butt weld connections. The strainer screen is to be
stainless steel with 1/16" (1.6 mm) perforations.
1¼" 63 0.850
1½" 11.0 9.4 12.1 63.5 0.850 251 cm²
2" 63.9 0.850
Strainers
B C Withdrawal 3
distance
4

(IM-P162-04) supplied with the product.
Warning:
The strainer cover gasket contains a thin stainless steel support
ring, which may cause physical injury if not handled and disposed
of carefully.
Installation note:
The strainer should be installed in the direction of flow, as
indicated on the body. On applications involving steam or gases
the pocket should be in horizontal plane. On liquid systems pocket
should be point downwards.
Disposal Recommended tightening torques - Items 5 and 6

This product is recyclable. No ecological hazard is anticipated mm
with the disposal of this product, provided due care is taken.
Sizes Qty FT - LBF
or
How to order ½" - 1" 4 1¼" ¾" - 10 UNC 103 - 110
Example: 1 off Spirax Sarco ½" Fig 18HP strainer having
the standard stainless steel screen with 1/32" (0.8 mm) perforations 1¼" - 2" 8 1¼" ¾" - 10 UNC 88 - 95
and Schedule 160 butt weld connections.
TI-P162-03-US 3.14
4:345
Strainers
4:346
Fig 34HP
Carbon Steel Strainer
Description 1¼" to 2"
The Fig 34HP is a cast carbon steel Y-type strainer that has
been designed in accordance with ASME B16.34:2004 and
ASME VIII, that is readily available with integrally flanged or
butt weld connections. The standard stainless steel screen in
the ½" to 3" size range has 0.8 mm per forations, and
1.6 mm perforations in the 4" to 8" size range - See 'Optional
extras' for alternative perforations / mesh sizes and screen
materials. If required, the strainer cover can be drilled and tapped
for blowdown and drain valves. 1
Standards
European Pressure Equipment Directive 97 / 23 / EC and carries 4
the mark when so required.
Certification
3
5+6
NACE Approval.
Note: All certification / inspection requirements must be stated 2

Flanged:
No. Part Material
ASME (ANSI) B16.5 Class 600 and ASME (ANSI) 600 RTJ -
Strainers
½", ¾", 1", 1½", 2", 2½", 3", 4", 6" and 8" EN 10213 10619+N and
1 Body Carbon steel
Screwed: NPT - ½", ¾", 1", 1½" and 2" ASTM A216 WCB
Socket weld: EN10213 1.0619+N and
2 Cover Carbon steel
ASME (ANSI) B16.11 Class 3000 - ½", ¾", 1", 1½" and 2" ASTM A216 WCB
Butt weld: 3 Cover gasket Stainless steel + Graphite Spiral wound
ASME (ANSI) B16.25 Schedule 40 and Schedule 80 - 4 Strainer screen Stainless steel AISI 316L
½", ¾", 1", 1½", 2", 2½", 3", 4", 6" and 8"
5 Cover stud Carbon steel ASTM A193 Gr. B7
6 Cover nut Carbon steel ASTM A194 Gr. 2H
Optional extras
The following optional extras are available for all unit sizes at an
0.8 mm (standard), 1 mm, 1.6 mm, 3 mm and 6 mm
Perforations: Contact Spirax Sarco for availability of
M20, M40, M60, M100, M200 and M400
Mesh: Contact Spirax Sarco for availability of mesh
screens not displayed.
material: AISI 304L and Monel
Blowdown valve connection

The cover is drilled to the following sizes to enable a blowdown
valve to be fitted.
½" ¼"
¾" and 1" ½"
1½" 1"
2" to 4" 1¼"
6" to 8" 2"
TI-P168-01-US 3.14
4:347
797 A
752 The product must not be used in this region.

Temperature °F
572
A - C Flanged ASME (ANSI) B16.5 Class 600,
392 ASME (ANSI) 600 RTJ, Screwed NPT,
Steam Socket weld ASME (ANSI) B16.11 Class 3000 and
212 saturation Butt weld ASME (ANSI) B16.25 Schedule 40 and 80.
curve
-20 C
290 580 870 1160 1480.8
A - C
Pressure psig Flanged
ASME 600 and 600 RTJ
Screwed NPT
Socket weld
and
Butt weld
Body design conditions ASME 600
PMA Maximum allowable pressure 1480.8 psig @ 100.4°F
TMA Maximum allowable temperature 797°F @ 833.9 psig
PMO Maximum operating pressure 1480.8 psig @ 100.4°F
TMO Maximum operating temperature 797°F @ 833.9 psig
Designed for a maximum cold hydraulic test pressure of: 2219 psi g

Cv values
Size ½" ¾" 1" 1½" 2" 2½" 3" 4" 6" 8"
Perforations 0.8, 1.6 and 3 mm 5 9 15 33 53 83 119 179 393 680
Mesh M40 and M100 5 9 15 33 53 83 119 179 393 680
Mesh M200 4 7 11 26 43 67 96 143 310 536
Please consult Spirax Sarco for the Cv values of the following screens: 1 mm, 6 mm, M20, M60 and M400.
Dimensions / weights (approximate) inches and lbs

Strainers
A A B C Weights
Size ASME 600 Screwed Screwed
Socket weld ASME 600 Socket weld
Butt weld Butt weld
½" 6.5 6.5 4.6 7.9 7.9 3.5
¾" 7.5 7.5 4.6 7.9 10.1 4.0
1" 8.5 8.5 4.6 7.9 12.3 4.8
1½" 9.5 9.5 7.6 13.0 26.8 15.8
2" 11.5 11.5 7.6 13.0 38.3 16.7
2½" 13.0 13.0 8.7 13.4 74.8 35.6
3" 14.0 14.0 8.7 13.4 77.0 45.3
4" 17.0 17.0 11.0 18.0 132.0 70.2
6" 22.0 22.0 14.2 24.0 286.0 164.6
8" 26.0 26.0 17.9 30.5 488.4 315.7
A
B C Withdrawal distance
TI-P168-01-US 3.14
4:348
Safety information, installation and maintenance Spare parts
For full details see the Installation and Maintenance Instructions The spare parts available are shown in solid outline. Parts drawn
(IM-S60-18) supplied with the product. in broken line are not supplied as spares.
Installation note: Available spares
The strainer should be installed in the direction of flow, as Cover gasket (packet of 3) 3
Strainer screen 4
the pocket should be in horizontal plane. On liquid systems the Strainer screen + Cover gasket
pocket should point downwards. Cover gasket 3
Warning:
How to order spares
headed 'Available spares' and state the size and type of strainer
of carefully.
and perforation or mesh required.
Disposal
This product is recyclable. No ecological hazard is anticipated Example: 1 - Strainer screen + Cover gasket. The strainer
with the disposal of this product, provided due care is taken. screen is to be stainless steel having 0.8 mm perforations for a 2"
Spirax Sarco Fig 34HP strainer having ANSI 600 flanged
connections.
How to order
Example: 1 off Spirax Sarco 1½" Fig 34HP strainer having the
standard stainless steel screen with 0.8 mm perforations and
flanged ANSI 600 connections.
Strainers
3
4
Recommended tightening torques - Items 5 and 6

mm
Sizes Qty ft - lb
or
½" - 1" 4 " ½" - 13 UNC 14.7 - 22.1
1½" - 2" 8 " ½" - 13 UNC 22.1 - 29.5
2½" - 3" 8 1 " " - 11 UNC 36.8 - 44.2
4" 8 1¼" ¾" - 10 UNC 59.0 - 66.3
6" 8 1 " " - 9 UNC 73.7 - 81.1
8" 12 1 " 1¼" - 7 UNC 132.7 - 140.1
TI-P168-01-US 3.14
4:349
Fig 36 Austenitic Stainless Steel Strainer
Description
The Fig 36 is an austenitic stainless steel integrally flanged Y- type strainer. The standard stainless steel screen in the ½" to 3" size range has
/ " (0.8 mm) perforations, in the 4" to 8" size range it has 1/16" (1.6 mm) perforations. Other perforations, mesh sizes and monel screens are
1 32
available as options. The strainer cap can be drilled and tapped for blowdown and drain valves if required.
Standards
This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC and carries the mark when
so required.
Certification
The product is available with a manufacturers' Typical Test Report as standard and EN 10204 3.1 for body and cap by special request.
Note: All certification /inspection requirements must be stated at the time of order placement.
Optional extras Sizes and pipe connections

Standard flange: ½", ¾", 1", 1¼", 2", 2½", 3", 4", 5", 6", and 8"
Strainer screens
1/16" (1.6 mm) ½" to 3" ANSI Class 150 and ANSI Class 300 (All sizes)
Perforations 1
Stainless steel screens /8" (3.0 mm) ½" to 8"
Mesh 40, 100, 200
/ " (0.8 mm) ½" to 3"
1 32
Perforations / " (1.6 mm) 4" to 8"

1 16
Monel screens
1/8" (3.0 mm) ½" to 8"
Mesh 100
Standard blowdown valve connections.
The cap is drilled to the following sizes to enable a blowdown valve
to be fitted. Threaded (NPT)
½" ¼"
Strainers
¾" to 1" ½"

1¼" and 1½" 1"
2" to 5" 1¼"
6" and 8" 2"
1
4
842
752 A
Temperature °F
Steam 3
572 saturation
392 curve
2
212
5
0 D B
-20
145 290 435 580 725
Pressure psig
Materials
This product must not be used in this region.
No. Part Size Material
A - B Flanged ANSI 300.
A - D Flanged ANSI 150. 1 Body Austenitic stainless steel
ASTM A351 CF3M
Body design conditions ANSI 300 ½" - 2" Austenitic stainless steel
PMA Maximum allowable pressure 595 psig @ 100°F ASTM A182F316L
2 Cap
TMA Maximum allowable temperature 842°F @ 305 psig 2½" - 8" Austenitic stainless steel
Minimum allowable temperature -20°F ASTM A351 CF3M
ANSI 150 232 psig 3 Cap gasket Reinforced exfoliated graphite

PMO Maximum operating pressure ANSI 300 595 psig
4 Strainer screen Austenitic stainless steel
TMO Maximum operating temperature 892°F @ 305 psig ASTM A240 316L
Note: For lower operating temperatures consult Spirax Sarco. 5 Cap bolt Austenitic stainless steel
ISO 3506 A2-70
4:350
Cv values
Size ½" ¾" 1" 1¼" 1½" 2" 2½" 3" 4" 5" 6" 8"
Perforations 1/32" (0.8 mm), 1/16" (1.6 mm), and 1/8" (3.0 mm) 6 9 15 25 34 53 83 119 179 274 393 680
Mesh 40 and 100 6 9 15 25 34 53 83 119 179 274 393 680
Mesh 200 6 7 12 18 27 43 67 96 143 215 310
536
Dimensions /weights (approximate) in inches and lbs Spare parts

The spare parts available are shown in solid outline. Parts drawn
ANSI ANSI
150 300 Screening Available spares
Size A A B C area cm² Weight
Strainer screen 4
½" 5 5 3 5 28 5.5 (state material, size of perforations or mesh and size of strainer)
¾" 6 6 3 5 46 9.9 Cap gasket (3 off) 3

1" 6 6 4 6 79 11.0 How to order spares
1¼" 7 7 5 9 135 22.0 Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of strainer and
1½" 8 8 6 10 161 26.4 perforation or mesh required.
2" 9 9 7 13 251 36.3 Example: 1 off stainless steel strainer screen, having 1/32" (0.8 mm)
perforations for a 2" Spirax Sarco Fig 36 strainer having ANSI 150
2½" 11 11 8 13 325 50.6 connections.
3" 12 12 8 13 360 78.3
4" 14 14 10 16 540 84.7
5" 16 16 12 20 840 167.2
6" 19 19 14 22 1 115 239.8
8" 23 24 17 28 1 905 316.8
Strainers
B C
3
Withdrawal distance

Installation note:
The strainer should be installed in the direction of flow, as indicated
on the body. On applications involving steam or gases the pocket
should be in the horizontal plane. On liquid systems the
pocket should point downwards. Suitable isolation valves must be
installed to allow for safe maintenance and trap replacement.
Maintenance note:
Maintenance can be completed with the strainer in the pipeline, Recommended tightening torques
once the safety procedures have been observed. It is recommended
that a new gasket is used whenever maintenance is undertaken. or
Item Size Qty ft - lb
Warning:
The strainer cap gasket contains a thin stainless steel support ring, mm
which may cause physical injury if it is not handled and disposed of ½" - 1" 4 16 A / F M10 x 30 16 - 18
carefully. 1¼" - 1½" 4 19 A / F M12 x 35 30 - 33
Disposal 2" 8 19 A/F M12 x 35 30 - 33
The product is recyclable. No ecological hazard is anticipated with 2½" 8 19 A/F M12 x 45 30 - 33
disposal of this product, providing due care is taken. 5 3" 8 19 A/F M12 x 50 30 - 33
4" 8 24 A/F M16 x 50 74 - 81
5" 8 30 A/F M20 x 60 118 - 125
How to order 6" 8 30 A/F M20 x 65 155 - 169
Example: 1 off Spirax Sarco 1¼" Fig 36 strainer having a 8" 8 36 A / F M20 x 75 155 - 169
stainless steel screen with 1/32" 0.8 mm perforations. The connections
are to be flanged ANSI 150. TI-7-413-US 3.14
4:351
Fig 36HP
Description 1¼" to 2"
The Fig 36HP is a Stainless steel Y-type strainer that has
been designed in accordance with ASME B16.34:2004 and
ASME VIII, that is readily available with integrally flanged or
butt weld connections. The standard stainless steel screen in
the ½" to 3" size range has 1/32" (0.8 mm) perforations, and
1
/16" (1.6 mm) perforations in the 4" to 8" size range - See 'Optional
extras' for alternative perforations / mesh sizes and screen
materials. If required, the strainer cover can be drilled and tapped
for blowdown and drain valves. 1
Standards
European Pressure Equipment Directive 97 / 23 / EC and carries 4
Certification
3
5+6
NACE Approval.
Note: All certification / inspection requirements must be stated 2
at the time of order placement. NACE Certification cannot be done
after shipment.
Materials
Sizes and pipe connections No. Part Material
Flanged:
ASME (ANSI) B16.5 Class 600 and ASME (ANSI) 600 RTJ - EN 10213 1.4408 and
Strainers
1 Body Stainless steel

½", ¾", 1", 1½", 2", 2½", 3", 4", 6", and 8" ASTM A351 CF8M
Screwed: NPT - ½", ¾", 1", 1½" and 2" EN 10213 1.4408 and
2 Cover Stainless steel
Socket weld: ASTM A351 CF8M
ASME (ANSI) B16.11 Class 3000 - ½", ¾", 1", 1½" and 2" 3 Cover gasket Stainless steel + Graphite Spiral wound
Butt weld: 4 Strainer screen Stainless steel AISI 316L
ASME (ANSI) B16.25 Schedule 40 and Schedule 80 -
½", ¾", 1", 1½", 2", 2½", 3", 4", 6" and 8" 5 Cover stud Carbon steel ASTM A193 Gr. B8M2
6 Cover nut Carbon steel ASTM A194 Gr. 8M
Optional extras
The following optional extras are available for all unit sizes at an
3
/64" (1 mm), 1/16" (1.6 mm), 1/8" (3 mm) and ¼" (6 mm)
Perforations: Contact Spirax Sarco for availability of
M20, M40, M60, M100, M200 and M400
Mesh: Contact Spirax Sarco for availability of mesh
screens not displayed.
material: AISI 304L and Monel
Blowdown valve connection

The cover is drilled to the following sizes to enable a blowdown
valve to be fitted. Threaded (NPT) or socket weld available
½" ¼"
¾" and 1" ½"
1½" 1"
2" to 4" 1¼"
6" to 8" 2"
4:352
A-B
Pressure / temperature limits Flanged
ASME 600 and 600 RTJ
1000 Screwed NPT
932 A B Socket weld
Temperature °F
752 and
572 Butt weld
392 Body design conditions ASME 600
Steam
saturation PMA Maximum allowable pressure 1439 psig @ 100°F
212
curve TMA Maximum allowable temperature 1000°F @ 725 psig
-20 B Minimum allowable temperature -20°F
290 580 870 1160 1450
PMO Maximum operating pressure 1439 psig @ 100°F
Pressure psig TMO Maximum operating temperature 211°F @ 725 psig
The product must not be used in this region. Minimum operating temperature -20°F
A - B Flanged ASME (ANSI) B16.5 Class 600, Designed for a maximum cold hydraulic test pressure of: 2219 psig
ASME (ANSI) 600 RTJ, Screwed NPT,
Socket weld ASME (ANSI) B16.11 Class 3000 and
Butt weld ASME (ANSI) B16.25 Schedule 40 and 80.
Cv values
Size ½" ¾" 1" 1½" 2" 2½" 3" 4" 6" 8"
Perforations 1/32" (0.8 mm), 1/16" (1.6 mm), and 1/8" (3.0 mm) 6 9 15 34 53 83 119 179 393 680
Mesh M40 and M100 6 9 15 34 53 83 119 179 393 680
Mesh M200 5 7 12 27 43 67 96 143 309 536
Please consult Spirax Sarco for the Cv values of the following screens: 1 mm, 6 mm, M20, M60 and M400.
Dimensions / weights (approximate) in inches and lbs

A A B C
Size ASME 600 Screwed Screwed
Socket weld ASME 600 Socket weld
Butt weld Butt weld
½" 7 7 5 8 7.9 3.5
¾" 8 8 5 8 10.1 3.9
1" 9 9 5 8 12.3 4.8
1½" 10 10 8 13 26.8 15.8
Strainers
2" 12 12 8 13 38.3 16.7
2½" 13 13 9 13 74.8 35.6
3" 14 14 9 13 77.0 45.3
4" 17 17 11 18 132.0 70.2
6" 22 22 14 24 286.0 164.5
8" 26 26 18 31 488.4 315.7
B C Withdrawal distance
TI-P160-11-US 3.14
4:353
Safety information, installation and maintenance Spare parts
For full details see the Installation and Maintenance Instructions The spare parts available are shown in solid outline. Parts drawn
(IM-S60-18) supplied with the product. in broken line are not supplied as spares.
Installation note: Available spares
The strainer should be installed in the direction of flow, as Cover gasket (packet of 3) 3
Strainer screen 4
the pocket should be in horizontal plane. On liquid systems the Strainer screen + Cover gasket
pocket should point downwards. Cover gasket 3
Warning:
How to order spares
headed 'Available spares' and state the size and type of strainer
of carefully.
and perforation or mesh required.
Disposal
This product is recyclable. No ecological hazard is anticipated Example: 1 - Strainer screen + Cover gasket. The strainer
with the disposal of this product, provided due care is taken. screen is to be stainless steel having 1/32" (0.8 mm) perforations for
a 2" Spirax Sarco Fig 36HP strainer having ANSI 600 flanged
connections.
How to order
Example: 1 off Spirax Sarco 1½" Fig 36HP strainer having the
standard stainless steel screen with 1/32" (0.8 mm) perforations
and flanged ANSI 600 connections.
Strainers
3
4
Recommended tightening torques - Items 5 and 6

mm
Sizes Qty ft - lb
or
½" - 1" 4 " ½" - 13 UNC 14 - 22
1½" - 2" 8 " ½" - 13 UNC 22 - 29
2½" - 3" 8 1 " " - 11 UNC 37 - 44
4" 8 1¼" ¾" - 10 UNC 59 - 66
6" 8 1 " " - 9 UNC 74 - 81
8" 12 1 " 1¼" - 7 UNC 133 - 140
TI-P160-11-US 3.14
4:354
Strainers
4:355
CSS
Type CSS-150

Sizes 10" to 14" 1

Connections
ANSI 150
Construction Cast 316 stainless steel
Max Saturated
197 psig
Steam Pressure
Standard Screen 2-1/2" to 8": 3/64" perf 6

10" to 14" : 1/16" perf
2
Strainers
900 482
800 427
700 371
Temperature °C
5
Temperature °F
600 316
500 260
team
ation S
Satur
400 204
300 149 Pressure Shell Design Conditions
ANSI 150 FLDG.
200 93
Max. allowable pressure 275 psig/-20-100˚F 19 barg/-29-38˚C
100 38

0
0 100 200 275 300 400 500 Max. allowable temperature 850˚F/0-65 psig 454˚C/0-28 barg
(14) (28)
Cv Values
Construction Materials Size Cv For water:
Pressure (GPM)2
No. Part Material 10" 1650 Drop =
(Cv)2
1 Body Stainless Steel ASTM A 743 Gr CF-8M 12" 2400 Consult factory for other
2 Cap 10", 12", 14" Stainless Steel ASTM A 240 Type 316 14" 3500 liquids.
3 Cap Gasket Graphite See TI-7-429-US for
pressure drops on
4 Strainer Screen Stainless Steel AISI 316
steam, air and other
5 Cap Studs 10" to 14" Stainless Steel ASTM A 193 Grade B7 gases.
6 Nuts 10" to 14" Stainless Steel ASTM A 194 Grade 2H
4:356
CSS
Spare Parts
A
B
A
B
C
F
Dimensions

Size A B C Weight
10" 30.01 20.5 2" 132 lb

Strainer Screen A 765 520 NPT 290 kg
state material, size of perf or mesh, and size of strainer
12" 33.5 24.0 2" 180 lb
Cap Gasket B 850 610 NPT 397 kg
Strainers
Cap F 14" 38.6 24.8 2" 1212 lb
980 630 NPT 550 kg
Installation
The strainer should be installed with the flow direction as
indicated on the body, in a vertical down or horizontal pipe-
line. The strainer must be accessible for periodic removal of
TI-7-420-US 04.05
4:357
Cast Iron Basket Strainers
733
Type 733-125 733-250 733C-125
5 2
Sizes 2" to 16" 2" to 16" 3
Connections ANSI 125 ANSI 250 ANSI 125
Max Saturated see below

Steam Pressure
Standard Screen
Steam 2" to 8": .045 perf N/A
10" to 20": .125 perf N/A
Liquid 2" to 4": .063 perf 2" to 4": 0.062 perf
6" and up: .125 perf 6" and up: 0.125 perf

500 260
1
Type 733-125
450
400 406 204
353
NPT Bottom Drain
Strainers
300 149
2" to 12" 2" to 12"

Saturated 733-125 733-250
Steam
200 93
Temperature °C
Temperature °F
150
100 38
125 150
0 100 200 300 400 500
(7) (14) (21) (28) (34)
Referenced Standards and Codes

Code Description Clamp Cover for Type 733C-125
ASME/ANSI B16-1 Cast Iron Pipe Flanges and Flanged Fit-
tings
Pressure Shell Design Conditions Construction Materials

No. Part Material
ANSI CLASS 125 733-125 733C-125
WOG (water, oil, gas): 200 psig @ 150˚F 200 psig @ 100˚F 1 Body Cast Iron ASTM A126 Gr. B
Saturated Steam: 125 psig @ 353˚F Not Recommended 2 Cover/Clamp Cover Cast Iron ASTM A126 Gr. B
Maximum Liquid: 125 psig @ 450˚F Not Recommended 3 Cover/Clamp Gasket Non-Asbestos BUNA-N O-Ring(733C)
4 Strainer Screen Stainless Steel Type 304
ANSI CLASS 250 733-250 5 Cover Screws/Bolts Carbon Steel
WOG (water, oil, gas)
Saturated Steam
Maximum Liquid
4:358
Cast Iron Basket Strainers
733
Cv Values (GPM)
Size Cv
2" 43 For water:
A ± 1/8"
Face to Face 2-1/2" 86 Pressure (GPM)2
Drop =
E
3" 135 (Cv)2
Basket Removal
¼" NPT 4" 290
Clearance
Cover Vent Consult factory for other
Sizes: 8" - 12"
6" 780
liquids.
8" 1600
10" 3250 See TI-7-429-US for
12" 5200 pressure drops on
C 14" 7600 steam, air and other
Centerline to
16" 9200 gases.
Top of Cover
¼" NPT
Gauge Taps
Sizes: 8"
- 12" Installation
The strainer should be installed with the
flow direction as indicated on the body,
B
Centerline to
in a horizontal pipeline. The strainer
Bottom Drain Boss must be accessible for periodic remov-
(Does not include plug or legs)
al and cleaning of the screen.
Spare Parts
Screen
Gasket
D
NPT Bottom Drain Note: Please provide date code when
placing order for spare parts. Contact
Technical Support for assistance if
needed.
Strainers
Dimensions
ANSI 125 ANSI 250 ANSI 125 ANSI 250 ANSI 125 ANSI 250 NPT WEIGHT
Clamp
Size A A B B C C D E ANSI 125 ANSI 250
Cover
8.63 8.63 5.88 5.88 4.38 5.75 1/2 10.88 27.00 28.40 40.00
2"
220 220 150 150 112 146 15 277 12.2 12.8 18.2
7.56 8.40 5.44 5.40 3.75 5.20 3/4 10.88 30.00 31.50 30.00
2-1/2"
193 213 139 138 96 132 20 277 13.6 14.3 13.6
8.75 9.60 5.25 5.30 5.13 6.60 3/4 11.25 40.00 42.00 52.00
3"
223 243 134 133 131 169 20 286 18.1 19 23.6
11.19 11.50 7.88 8.00 5.38 7.40 3/4 15.50 76.00 79.80 90.00
4"
285 292 201 203 137 188 20 394 34.4 36.2 41.0
14.00 15.50 8.00 10.40 5.63 8.90 3/4 18.25 154.00 161.70 224.00
6"
356 394 204 264 143 225 20 464 69.8 73.3 102.0
17.13 18.10 10.63 15.50 7.00 9.60 1-1/2 23.38 244.00 256.20 240.00
8"
435 461 270 394 178 244 40 594 110.6 116.1 109.0
22.00 23.30 16.00 16.00 9.25 12.40 1-1/2 29.00 416.00 436.80 460.00
10"
559 591 407 406 235 315 40 737 188.5 197.9 209.0
25.25 26.50 23.75 23.80 11.63 13.90 2 37.50 752.00 789.60 854.00
12"
642 673 604 603 296 354 50 953 340.7 357.8 388.0
TI-7-435-US 03.10
4:359
Carbon Steel Basket Strainers
734
Type 734-150 734-300 5 2

Sizes 1-1/2" to 14" 3

Connections ANSI 150 ANSI 300
Construction Carbon Steel
Max Saturated 203 psig 604 psig

Steam Pressure
Standard Screen
Steam 1-1/2" to 8": .045 perf
10" to 14": .125 perf
Liquid 1-1/2" to 4": .063 perf 4
6" and up: .125 perf
1
Type 734-150
750 399
700 371
600 316
Strainers
Supporting
500 260 Brackets for
Type 734-300
734-300
400 204
734-150
300 149
Saturated Pressure Shell Design Conditions
Temperature °C
Temperature °F
Steam
200 93 ANSI CLASS 150 734-150
WOG (water, oil, gas): 285 psig @ 100˚F
Saturated Steam: 150 psig @ 366˚F
100 38 Maximum Liquid: 80 psig @ 800˚F
0 ANSI CLASS 300 734-300

95 285 505 740 WOG (water, oil, gas): 740 psig @ 100˚F
0 200 400 600 800 Saturated Steam: 300 psig @ 420˚F
(14) (28) (41) (55)
Maximum Liquid: 400 psig @ 800˚F
Referenced Standards and Codes C v Values

Code Description
(GPM)
ASME/ANSI B16-5 Pipe Flanges, Flanged Fittings and Body Size Cv
Note: Strainers are not ANSI stamped as standard For water:
1-1/2" 43 Pressure (GPM)2
Construction Materials 2" 43 Drop =
(Cv)2
No. Part Material 2-1/2" 86 Consult factory for
3" 135 other liquids.
1 Body Carbon Steel ASTM A216 Gr. WCB
4" 290 See TI-7-429-US for
2 Cover Carbon Steel ASTM A216 Gr. WCB 6" 780 pressure drops on
3 Cover Gasket Spiral Wound, Stainless Steel, Non Asbestos 8" 1600 steam, air and other
4 Strainer Screen Stainless Steel Type 304 10" 3250 gases.
5 Cover Studs Alloy Steel A193 Gr. B7 12" 5000
Nut Carbon Steel A194 Gr. 2H 14" N/A
4:360
Cast Steel Basket Strainers
734
Installation A ± 1/8"
(Includes E
The strainer should be installed with the flow direction Raised Face) ¼" Basket Removal
as indicated on the body, in a horizontal pipeline. The NPT Clearance
Cover Vent
strainer must be accessible for periodic removal and
C
Centerline to
Spare Parts ¼" NPT

Top of Cover
Screen 4 Gauge
Gasket 3 Taps
Note: Please provide date code when placing order for

spare parts. Contact Technical Support for assistance B
Centerline to
if needed. Bottom Drain Boss
D
NPT
Bottom Drain
Dimensions
ANSI 150 ANSI 300 ANSI 150 ANSI 300 ANSI 150 ANSI 300 NPT ANSI 150 ANSI 300 WEIGHT
A B C E
Size (Center-line to D ANSI 150 ANSI 300
(Face-to-Face) (Center-line to Top) (Screen Removal)
Strainers
Bottom)
6.50 7.00 4.13 4.13 4.02 4.02 n/a n/a 23.0 23.3
1-1/2" 1/2"
165 178 105 105 102 102 n/a n/a 10.4 11.6
8.50 8.50 5.88 6.13 5.00 4.91 8.00 9.00 24.0 40.0
2" 1/2"
216 216 150 156 127 125 204 229 10.9 18.1
8.00 8.69 5.44 6.25 4.75 5.45 7.50 10.00 33.0 63.0
2-1/2" 3/4"
204 221 139 159 121 139 191 254 15 28.5
8.75 9.56 5.25 8.00 5.50 6.08 8.50 10.00 38.0 63.0
3" 3/4"
223 243 134 204 140 155 216 254 17.2 28.5
11.19 11.88 7.88 8.53 6.13 5.31 11.00 10.00 64.0 108.0
4" 1"
285 302 201 217 156 135 280 254 29 48.9
13.88 14.75 13.13 12.75 6.75 6.38 14.50 20.00 128.0 200.0
6" 1-1/4"
353 375 334 324 172 162 369 508 58 90.6
17.38 18.13 16.38 15.63 8.88 8.08 19.25 20.00 227.0 342.0
8" 1-1/2"
442 461 416 397 226 206 489 508 102.9 155
22.00 22.88 19.38 16.52 10.75 9.70 22.75 26.00 362.0 542.0
10" 1-1/2"
559 582 493 420 274 247 578 661 164 245.6
26.25 25.38 23.75 24.52 13.75 11.70 27.00 35.00 487.0 n/a
12" 2"
667 645 604 623 350 298 686 889 220.7 n/a
37.00 38.00 33.00 33.00 16.50 16.50 45.00 45.00 951.0 1397.0
14" 2"
989 965 838 838 419 419 1143 1143 431 633
TI-7-436-US 3.14
4:361
Stainless Steel Basket Strainers
736
Type 736-150 736-300

Sizes 1-1/2" to 12" 1-1/2" to 8" 5
2
Connections ANSI 150 ANSI 300
3
Max Saturated 198 psig 491 psig

Steam Pressure
Standard Screen
Steam 1-1/2" to 8": .045 perf
10" to 12": .125 perf
Liquid 1-1/2" to 4": .063 perf
6" and up: .125 perf
850 454
1
800 427 4
700 371
600 316
Strainers
Saturated
Steam Pressure Shell Design Conditions
500 260 Pressure/Temperature Rating
SS-ASTM A351 GR. CF8M - CLASS 150
400 204 WOG: 275 psi @ 100˚F
736-300
Saturated Steam: 150 psi @ 366˚F
Temperature °C
Maximum Liquid: 20 psi @ 1000˚F

Temperature °F
300 149
736-150
Pressure/Temperature Rating
SS-ASTM A351 GR. CF8M - CLASS 300
200 93
WOG: 720 psi @ 100˚F
Saturated Steam: 300 psi @ 420˚F
100 38 Maximum Liquid: 350 psi @ 1000˚F
Stainless Steel not recommended for prolonged use
above 1000˚F
65 275 405 720
0 200 400 600 800
(14) (28) (41) (55)
Pressure psig (barg) Cv Values (GPM)
Size Cv
For water:
Referenced Standards and Codes 1-1/2" 43 (GPM)2
Pressure
2" 43 Drop =
Code Description (Cv)2
ASME/ANSI B16-5 Pipe Flanges, Flanged Fittings and Body 2-1/2" 86 Consult factory for
3" 135 other liquids.
*Note: Strainers are not ANSI stamped as standard.
4" 290 See TI-7-429-US for
Contruction Materials 6" 780 pressure drops on
No. Part Material 8" 1600 steam, air and other
1 Body Stainless Steel Type 316 ASTM A351 CF8M 10" 3250 gases.
2 Cover Stainless Steel Type 316 ASTM A351 CF8M 12" 5200
3 Cover Gasket Non-Asbestos
4 Strainer Screen Stainless Steel Type 304 ASTM A240
5 Cover Studs Stainless Steel 18-8 Series 300
Nuts Stainless Steel 18-8 Series 300
4:362
Stainless Steel Basket Strainers
736
Installation
The strainer should be installed with the flow direction A ± 1/8"
as indicated on the body, in a horizontal pipeline. The (Includes Raised E
Face) Basket Removal
strainer must be accessible for periodic removal and ¼"
Clearance
NPT
cleaning of the screen. Cover Vent
Spare Parts C
Screen 4 Centerline to Top
Gasket 3 of Cover
(Does not include studs)
¼" NPT
Note: Please provide date code when placing order for Gauge
spare parts. Contact Technical Support for assistance if Taps
needed.
B
Centerline to Bottom
(2" - 5" to bottom of boss drain)
(6" - 12" to bottom of support leg)
(2" - 5"
to bottom of boss drain)
(6" - 12"
to bottom of leg)
D
NPT Bottom Cast-in Support Legs
Drain Sizes 6" and larger
Dimensions
Strainers
ANSI 150 ANSI 300 ANSI 150 ANSI 300 ANSI 150 ANSI 300 NPT ANSI 150 ANSI 300 WEIGHT
A B C E
Size (Center-line to D ANSI 150 ANSI 300
(Face-to-Face) (Center-line to Top) (Screen Removal)
Bottom)
6.50 7.00 4.13 4.13 4.02 4.02 n/a n/a 23.0 23.3
1-1/2" 1/2"
165 178 105 105 102 102 n/a n/a 10.4 11.6
8.50 8.50 5.88 6.13 5.00 4.91 8.00 9.00 24.0 40.0
2" 1/2"
216 216 150 156 127 125 204 229 10.9 18.1
8.00 8.68 5.44 6.25 4.75 5.45 7.50 10.00 33.0 63.0
2-1/2" 3/4"
204 221 139 159 121 139 191 254 15 28.5
8.75 9.56 5.25 8.00 5.50 6.08 8.50 10.00 38.0 63.0
3" 3/4"
223 243 134 204 140 155 216 254 17.2 28.5
11.19 11.88 7.88 8.53 6.13 5.31 11.00 10.00 64.0 108.0
4" 1"
285 302 201 217 156 135 280 254 29 48.9
13.88 14.75 13.13 12.75 6.75 6.38 14.50 20.00 128.0 200.0
6" 1-1/4"
353 375 334 324 172 162 369 508 58 90.6
17.38 18.13 16.38 15.63 8.88 8.08 19.25 20.00 227.0 342.0
8" 1-1/4"
442 461 416 397 226 206 489 508 102.9 155
22.00 n/a 19.38 n/a 10.75 n/a 22.75 n/a 362.0 n/a
10" 1-1/2"
559 n/a 493 n/a 274 n/a 578 n/a 164 n/a
26.25 n/a 23.75 n/a 13.75 n/a 27.00 n/a 487.00 n/a
12" 2"
667 n/a 604 n/a 350 n/a 686 n/a 220.7 n/a
TI-7-437-US 3.14
4:363
TP1 and TP2
Stainless Steel Temporary Cone Shaped Strainers
Description
The conical (TP1) and truncated conical (TP2) temporary strainers have been designed to fit between two flanges and are generally used during
commissioning and start-up to remove any course debris. They are suitable for use on a wide range of fluids for applications in process lines,
hot water systems, steam and condensate systems etc. The standard screens are manufactured using 3 mm perforated stainless steel. Other
perforations or material of construction are available on request.
Temporary strainers are not intended to be used for permanent applications. Contact Spirax Sarco when permanent applications are
required.
Standards
Designed in accordance with BS EN 14341:2006. These products fully comply with the requirements of the European Pressure Equipment
Directive 97 / 23 / EC and carry the mark when so required.
Certification
These products are available with certification to EN 10204 3.1 and NACE approval. Note: All certifications/inspections requirements must be
stated at the time of order placement.
1 TP1 1 TP2
Strainers
Conical Truncated
conical
2 2
3 3

1½" – 28" No. Part Material
Designed for installation between the following flanges: 1 Collar Stainless steel AISI 304L
ASME (ANSI) 150, 300 and 600 2 Screen Stainless steel AISI 304L
3 Mesh lining Stainless steel AISI 304L
Optional extras
The following optional extras are available for all unit sizes at an extra cost and must be stated at the time of order placement:
Perforations: 3 mm (standard), 1.6 mm and 6 mm. Contact Spirax Sarco for availability of perforations not displayed.
Mesh: M40, M100 and M200. Contact Spirax Sarco for availability of mesh screens not displayed.
Screen material: AISI 304L (standard), AISI 316L and Monel 400.
Specific surface finish for collar: Ra 0.025 μm to 50 μm.
TI-P169-06-US 10.11
4:364
TP1 and TP2
Stainless Steel Temporary Cone Shaped Strainers
Dimensions (approximate) inches
A F G
B D E
TP1 TP2
Conical Truncated
conical H
A B C D E F G H
Size
ASME
1½" 2 1.4 0.07 0.5 1.4 4.8 2.8 3.9
2" 2.5 1.8 0.07 0.7 1.7 5 3.6 3.9
2½" 2.9 2.4 0.07 1 2 5.4 40 3.9
3" 2.9 2.9 0.07 1.4 2.7 5.8 4.9 3.9
4" 5 3.7 0.07 1.5 3.6 8 6 3.9
Strainers
5" 5.5 4.6 0.07 1.9 4.6 8.5 7 4.9
6" 5.9 5.6 0.07 2.7 5.5 9.7 8 4.9
8" 10 7.5 0.11 3.8 6.9 11.6 10 4.9
10" 10 9.5 0.11 4.2 8.8 13.9 12.5 5.9
12" 24.5 11.4 0.11 4.6 11 16 14.7 5.9
14" 25 12.7 0.11 5.8 12.7 17 15.9 5.9
16" 28.9 14.9 0.19 5.8 15 20.8 18 5.9
20" 36 18.7 0.19 6 17 23 20.6 7.8
24" 43 22.6 0.19 6.9 18.7 24.7 22.5 7.8
28" 81 26.4 0.19 7.7 22.6 29.3 26.7 7.8

For full details see the installation and maintenance instructions (IM-P169-07) supplied with the product.
Warning: Carry strainers with gloves.
Disposal: These products are recyclable. No ecologic hazard is anticipated with disposal of these products providing due care is taken.
How to order
Example: 1 off Spirax Sarco 4" TP1 temporary conical shaped strainer having the standard 3 mm stainless steel screen, for installation
between ASME ANSI 150 flanges.
TI-P169-06-US 10.11
4:365
High Purity
Solutions
High Purity
5:366
High Purity Table of Contents
TI-P180-30-US Sanitary Balanced Pressure Thermostatic Steam Trap BT6-B 5: 368

TI-2-0002-US Stainless Steel Balanced Pressure Thermostatic Steam Trap BTM7 5: 370
TI-P180-40-US BTS7 and BTS7.1 Stainless Steel Clean Steam Trap 5: 372
TI-2-518-US BTD52L Thermodynamic Steam Trap 5: 374
TI-2-000-US BT6 Horizontal Sanitary Balanced Pressure Steam Trap 5: 376
TI-P123-22-US Stainless Steel Balanced Pressure Thermostatic Air Vent AVM7 5: 378
TI-3-111-US Stainless Steel Sanitary Pressure Regulator SRV6 5: 380
TI-P403-82-US SSC20 Sanitary Sample Cooler 5: 382
TI-7-005-US Stainless Steel Filter CSF26 5: 384
TI-7-008-US Stainless Steel Filter CSF26 4” 5: 386
TI-7-009-US Stainless Steel Filter CSF26 6” 5: 388
TI-P023-59-US CS10-1 Stainless Steel Clean Steam Separator 5: 390
TI-P029-21-US CVS10 Sanitary Check Valve with Metal Seat 5: 392
TI-7-007-US Sanitary Pressure Gauge 5: 395
TI-7-010-US Clean Steam Sampling Cart 5: 396
High Purity
INDEX
5:367
BT6-B Sanitary
4 1
5
3
Description Materials
The Spirax Sarco BT6-B sanitary balanced pressure thermostatic
steam trap is designed to remove condensate from clean and pure No. Part Material
steam applications with minimal condensate retention. Applications 1 Body (inlet) Stainless steel ASTM A276 316L
include sterile steam barriers, block and bleed installations, mains
drainage and CIP / SIP of vessels and reactors and process lines. 2 Body (outlet) Stainless steel ASTM A276 316L
Manufactured in 316L, the crevice free body design of the BT6-B 3 Capsule element Stainless steel AISI 316L
incorporates a 15° angled seat to ensure full drainability. The
standard element is extremely sensitive to changes in condensate 4 Body clamp Stainless steel AISI 316
temperature and is designed to open with a minimum of sub-cooling, 5 Seal Tuf-Steel® PTFE & AISI 316
less than 3.6˚F (2°C) from steam saturation temperature at pressures
below 36 psig (2.5 barg) for typical operating conditions. Exact
operating performance may be affected by operating pressure,
installation and ambient conditions. Each trap is individually Pressure / temperature limits (ISO 6552)
packaged within a 'clean' environment with protective end caps and
sealed in a protective plastic bag.
Pressure barg
Available types
High Purity
Temperature °C
Temperature °F
BT6-BL Low capacity 350

BT6-BH High capacity 302
Body surface finish 212 Steam

(measured to ISO 4287-1997 and ISO 4288-1997): saturation
- Internal surfaces have a finish of mechanical and electropolishing 122 curve
to 0.375 μm (15 µ-in Ra)
- External surfaces have a finish of 1.0 μm (40 µ-in Ra) 0
Options: 29 58 87 116 145
- For applications requiring closer to steam saturation temperatures, Pressure psig
for example, critical SIP applications, please consult Spirax The product must not be used in this region.
Sarco.
- For dairy applications a PTFE encapsulated Viton seal (item 5) can The product should not be used in this region as damage
be supplied. to the internals may occur.
Standard Note: For hygienic /sanitary clamp ends the maximum pressure /
This product fully complies with ASME BPE and the requirements of temperature may be restricted by the gasket or sanitary
the European Pressure Equipment Directive 97 /
23
/
EC. clamp used. Please consult Spirax Sarco.
All seals comply with FDA CFR title 21, part 177, section 1550 and Body design condition PN10
USP24 class VI.
PMA Maximum allowable pressure 145psig@284˚F (10barg@140°C)
Certification
This product is available with the following certification at extra TMA Maximum allowable temperature 350˚F@133psig (177°[email protected])
cost: Minimum allowable temperature -425˚F (-254°C)
- EN 10204 3.1 material certificates.
- Typical internal surface finish certificates. PMO Maximum operating pressure
87 psig (6barg)
- Typical certification of seals FDA/USP/ADI and 3-A compliance. for saturated steam service
at the time of order placement. TMO Maximum operating temperature 329˚F@87psig (165°C@6barg)
Minimum operating temperature 32˚F (0°C)
Sizes and pipe connections Designed for a maximum cold hydraulic test pressure of 218 psig (15 barg)
½", ¾", 1" and 1½" sanitary clamp ends to ASME BPE.
For other connections please consult Spirax Sarco.
5:368
Capacities (in accordance with ISO 7842) Dimensions/weights (approximate) in inches and pounds (mm and kg)
Differential pressure bar Low capacity BL Size A B C D E Weight
High capacity BH
½" 2.56 (65) 2.52 (64) 2.42 (71.5) 3.03 (77) 2.4 (61) 1.54 (0.70)
13228 ¾" 2.56 (65) 2.52 (64) 2.42 (71.5) 3.03 (77) 2.4 (61) 1.56 (0.71)
11023
1" 2.56 (65) 2.52 (64) 2.42 (71.5) 3.03 (77) 2.4 (61) 2.07 (0.94)
8818
1½" 2.56 (65) 2.52 (64) 2.42 (71.5) 3.03 (77) 2.4 (61) 1.89 (0.86)
6614
Condensate kg/hr
Condensate lb/hr
4409 B
2205
1984
1764
1543 A
1323
1102
882
661
1.45 2.9 4.4 7.2 10.1 14.5 29 45.5 58 72.5
87
E
Cold water capacity

Hot water capacity

For full details see the Installation and Maintenance Instructions C
Installation note
The BT6-B is designed to be installed in vertical lines with the flow
downwards so that the body is self-draining. Check the flow arrow
on the body for correct orientation. Fittings and pipe clamps are
not supplied.
Installation should include a suitable cooling leg to avoid
condensate back-up into process equipment under normal
operating conditions.
Do not expose the capsule element to superheat conditions.
Handle all components carefully to avoid damage to surfaces.
Operation
The operation relies on a stainless steel capsule that is filled with
a temperature sensing fluid. During cold or start-up conditions the D
capsule will be fully open allowing large volumes of air, condensate
and/or CIP fluid to be drained. As the system approaches steam
temperature the fluid in the capsule expands and the valve closes
the trap to prevent live steam loss. This closure occurs very close Spare parts
to steam temperature to ensure efficient drainage of the system. The available spare parts are detailed below. No other parts are
supplied as spares.
How to order
High Purity
Example: 1 off Spirax Sarco ½" BT6-BH sanitary balanced Available spares
pressure thermostatic steam trap with self-draining body. Capsule element assembly 3
Connections to be sanitary clamp ends to meet the requirements
of ASME BPE. Suitable for pressure up to 6 bar g. Internal surface Seal 5
finish to be electropolished to 15 μ-in Ra (0.375 μm). Material Body (outlet) including seat 2
certification to EN 10204 3.1 for pressure containing parts.
How to order spares
Sample Specification headed 'Available spares' and state the size and type of trap.
Balanced pressure steam traps with in-line connections shall be Example: 1 - Capsule element assembly for a ½" BT6-BH
designed for specific use in sanitary/hygienic applications. The trap sanitary balanced pressure thermostatic steam trap.
shall be suitable for CIP/SIP systems requiring large cold condensate
discharge capacities at low pressures typically encountered at the
start of sterilizing cycles. The trap must be available in both high
and low capacity versions. High capacity traps must discharge at
least 2400 lb/h (1100 kg/h) of cold condensate with 3’3" (1.4 psi)
water column differential. Traps must open approximately 3.6°F
(2°C) below steam temperature at discharge pressures of 36 psig
(2.5 barg) or less for minimal sub-cooling of condensate, and typical
condensate back up shall be 6" (150 mm) or less at all times. The 5
trap shall have a sanitary safety body clamp and housing design to
3
prevent accidental disassembly and incorrect reassembly. The trap
shall be self-draining with at least a 15° angled seat to ensure full
drainability when mounted vertically. Construction shall be of 100% 2
316L, including bodies, internals and related systems. The maximum
allowable internal surface finish for wetted parts shall be 15 μ-inch Ra
(0.375 µm), and 40 μ-inch Ra (1 µm) for external surfaces. Traps must
comply fully with ASME BPE and the European PED 97/23/EC, and
all seals must comply with FDA CFR title 21, part 177, section 1550
and USP24 class VI.
TI-P180-30-US 10.13
5:369
BTM7
Stainless Steel Thermostatic Clean Steam Trap
Description
The Spirax Sarco BTM7 is a maintainable thermostatic steam trap BTM7
designed to remove condensate from clean steam systems with with tube end
minimal backing up. Applications include sterile steam barriers,
process vessels and CIP/SIP systems. Manufactured in 316L
stainless steel with minimal crevises, it is self-draining and operates
close to steam temperature. Traps are individually packaged with
protective end caps and sealed in a polythene bag.
1
Standards
The BTM7 has been designed in general accordance with ASME
BPE. It also complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC. 5
All wetted parts of this trap are manufactured from FDA approved
materials.
Part 3, ‘O’ ring - Complies with USP Class VI and FDA CFR title 21,
Paragraph 177, Section 2600.
Certification
This product is available with certification to EN 10204 3.1.
3
Fixed bleed to ensure fail open operation available at extra cost 2 4

¼”, ½”, ¾”, 1” screwed BSP or NPT.
½”, ¾”, 1” O/D x 16 swg (0.065”) wall thickness tube end.
½”, ¾”, 1” sanitary clamp compatible hygienic connection.
Pressure and Temperature Limits

High Purity

PMA Maximum allowable pressure 102 psig @ 338˚F (7barg @ 170°C)
TMA Maximum allowable temperature 338˚F @ 102psig (170°C @ 7 barg)
Minimum allowable temperature 14˚F (-10°C)
BTM7
PMO for saturated steam service 102 psig (7 bar g) with sanitary clamp
TMO Maximum operating temperature 338˚ F (170°C) compatible hygienic
connections
Designed for a maximum cold hydraulic test pressure of 152 psig (10.5 bar g)
Materials
No. Part Material
1 Body (inlet) Stainless steel AISI 316L (1.4404)
2 Body with seal (outlet) Stainless steel AISI 316L (1.4404)
3 ‘O’ ring FKM Compound complies with FDA
21CFR 177.2600 and is USP Class
VI approved. For use on all clean
systems or where lactic acid may
be present
4 Element Stainless steel AISI 316L (1.4404)
Nuts and bolts Stainless steel BS 6105 Gr. A4 80
5
Washers Austenitic stainless steel
5:370
BTM7
Stainless Steel Thermostatic Clean Steam Trap
Dimensions /weights (approximate) in inches (millimeters), lbs (kg)
Tube Screwed Screwed Sanitary clamp Tube Screwed Sanitary clamp
¼” 2.8 (70) - - 1.0 (27) 2.3 (58) - - 1.2 (0.53) -
½” 2.8 (70) 4.2 (106) 1.5 (40) 1.0 (27) 2.9 (74) 1.9 (49) 1.3 (0.62) 1.4 (0.66) 1.3 (0.62)
¾” 2.8 (70) 4.2 (106) 1.5 (40) 1.2 (32) 3.2 (81) 1.9 (49) 1.5 (0.68) 1.7 (0.77) 1.3 (0.62)
1” 2.8 (70) 4.2 (106) 1.5 (40) 1.6 (41) 3.7 (95) 2.1 (53) 1.7 (0.77) 2.0 (0.90) 2.0 (0.90)
Screwed
Tube Sanitary Clamp
C
B F E
C
A
D
(across flats)
A Spare parts
Available parts are shown in solid outline. Parts drawn in broken line
Capacities are not available as spares.
½” and Available spares

¼" only hot Element assembly 4
Pressure cold water larger hot
condensate ‘O’ ring (packet of 3) 3
(psig) #/hr condensate #/hr. Body with seat (outlet) - state connections 2
#/hr.
How to order spares
1 565 50 50 Always order spares by using the description given in the column
5 1125 124 124 headed ‘Available spares’ and state the size, type and end
connection of the trap.
10 1513 217 217
Example: 1 off Element assembly for a Spirax Sarco ½” BTM7
20 2036 404 404 thermostatic clean steam trap having screwed NPT connections.
30 2422 590 590
40 2740 777 737
High Purity
50 3014 963 779
75 3586 1429 855
100 4056 1896 910

maintenance 4
Installation note: 3
The trap is designed for installation in vertical lines with the flow
downward to ensure self-draining operation. Do not expose element
2
to superheat conditions since over-expansion may result.
Suitable isolation valves must be installed to allow for safe
maintenance / replacement.
Steam trap shall be self-adjusting balanced pressure type Recommended tightening torques
capable of operating close to saturated steam temperature. All or lb - ft
wetted parts shall be manufactured from 316L stainless steel. Item No. Part (N m)
Trap shall be sealed construction and shall be completely self- mm
draining when installed in vertical pipeline. Connections shall be
5 Nuts and bolts 8 A/F M5 2.2-3 (3-4)
0.065” extended O.D. tube, Tri-Clamp® compatible, or screwed
NPT. All wetted parts of this trap are manufactured from FDA/3-A
approved materials. TI-2-0002-US 3.14
5:371
BTS7 and BTS7.1
Stainless Steel Clean Steam Traps
Description
The Spirax Sarco BTS7 and BTS7.1 are sealed thermostatic
steam traps designed to remove condensate from clean steam
systems with minimal back up. Applications include sterile steam
barriers, process vessels and CIP / SIP systems. Manufactured in
316L stainless steel with minimal crevices, it is self-draining and
operates close to steam temperature. When supplied, they are
individually packaged with protective end caps and sealed in a
polythene bag.
Options
Fixed bleed to ensure fail open operation.
1
Standards
The BTS7 and BTS7.1 fully comply with the ASME BPE, where
applicable. They also comply with the requirements of the
European Pressure Equipment Directive 97 / 23 / EC.
All wetted parts of these traps are manufactured from FDA / 3-A 2
approved materials.
Certification BTS7: Certification to EN 10204 2.2
Note: All certification /inspection requirements must be stated at
Surface Finish
BTS7.1 Internal 20µin (0.5µm) Ra.
SF1 External 32 µin (.075µm) Ra.
BTS7 Machined finish
Sizes and pipe connections BTS7.1

BTS7.1: ½"and ¾" with sanitary clamp connections. with sanitary clamp connections
BTS7:
¼", ½", ¾", 1" screwed BSP or NPT.
½”, ¾”, 1” O/D x 16 swg (0.065") wall thickness tube end.
Pressure and Temperature Limits

High Purity

PMA Maximum allowable pressure 102 psig @ 338˚F (7barg @ 170°C)
TMA Maximum allowable temperature 338˚F @ 102psig (170°C @ 7 barg)
Minimum allowable temperature 14˚F (-10°C) 1
PMO for saturated steam service 102 psig (7 bar g)
2
TMO Maximum operating temperature 338˚ F (170°C)
Designed for a maximum cold hydraulic test pressure of 152 psig (10.5 bar g)
Materials
No. Part Material
1 Body Stainless steel AISI 316L (1.4404)
2 Element Stainless steel AISI 316L (1.4404) BTS7
with screwed connection
5:372
Capacities Dimensions /weights (approximate) in mm and kg
½” and A B C D Weight
larger hot ¼" only hot Size Tube Clamp Screwed Tube Screwed Clamp
Pressure cold water
condensate ¼" 1.5 (40) - - - 2.3 (58) - 0.53 -
(psig) #/hr condensate #/hr.
#/hr. ½” 1.5 (40) 4.1 (106) 1.9 (49) 1.5 (40) 2.9 (74) 0.44 0.49 0.3 (.15)
¾" 1.5 (40) 4.1 (106) 1.9 (49) 1.5 (40) 3.2 (81) 0.51 0.60 0.3 (.15)
1 565 50 50
1" 1.5 (40) 4.1 (106) - 1.5 (40) 3.7 (95) 0.60 0.73 -
5 1125 124 124
10 1513 217 217
20 2036 404 404 BTS7.1
30 2422 590 590
40 2740 777 737
50 3014 963 779
75 3586 1429 855
B
100 4056 1896 910

maintenance
A
Installation note: The trap is designed for installation in vertical
lines with the flow downward to ensure self-draining operation.
Do not expose the element to superheat conditions since over- Tube
expansion may result. Suitable isolation valves must be installed
to allow for safe maintenance / replacement. Screwed
C
How to order example
1 off Spirax Sarco non-maintainable ¾” BTS7.1 clean steam trap
suitable for pressures up to 101 psig (7 bar g) with a body that is
self-draining.
B D
Spare parts
There are no spare parts.
Steam trap shall be self-adjusting balanced pressure type
capable of operating close to saturated steam temperature. All
wetted parts shall be manufactured from 316L stainless steel.
High Purity
Trap shall be sealed construction and shall be completely self- A
draining when installed in vertical pipeline. Connections shall be
0.065" extended O.D. tube, Tri-Clamp® compatible, or screwed
NPT. All wetted parts of this trap are manufactured from FDA/3-A
approved materials.
TI-P180-40-US 9.13
5:373
BTD52L
The BTD52L Thermo- Typical Applications
Dynamic® Steam Trap Model Í BTD52L In the biotechnology, pharmaceutical, fine chemical,
is constructed entirely food, dairy and beverage industries: main drip service,
of 316L stainless steel PMO 150 psig WFI system sterilization, and drainage of steam filter
and is suitable for housing and separators.
Sizes 1/4”, 3/8” & 1/2”
aggressive conden-
sate often found in
Connections NPT, 0.065” O.D. Tube (1/2” only)
clean steam systems Tri-Clamp®* compatible (1/2” only)
using deionized water.
Condensate and air Construction 316L Stainless Steel
are discharged at sat- 2
urated steam tempera- Options BSP connections
Insulcap 3
ture without the need
for a water seal. * A registered trademark of Tri-Clover Inc.

Max. Operating Pressure (PMO) 150psig (10 barg)
Minimum pressure for satisfactory operation is 3.5 psi (0.24 bar)
Maximum back pressure should not exceed 80% of the inlet pressure
Max. Operating Temperature 850˚F(454˚C)
at all operating pressures

PMA 230 psig/0-850˚F 16 barg/0-454˚C
TMA 850˚F/0-230 psig 454˚C/0-16 barg

High Purity
Capacities
1/2” sanitary clamp,
3/8”,1/2” NPT
Pressure (psig) 1/2” OD tube end,
Flow (lb/h)
1/4” NPT Flow (lb/h)
5 71 167
10 89 185
15 101 196 No. Part Material
20 111 204 1 Body Stainless Steel AISI 316L
25 120 210 2 Cap Stainless Steel AISI 316L
50 150 270 3 Disc Stainless Steel AISI 316L
Insulcap (optional) Stainless Steel AISI 304
75 171 331
100 188 393
125 203 454
Material Certification
150 215 515 Actual mill test reports covering the O.D. tube and Tri-Clamp® body
All flows shown are differential flows and cap material are available if specified at the time of ordering.
5:374
BTD52L

Dimensions
Size A B C C C D Weight Weight Weight
Tube Screwed Tri-Clamp Tube Tube Screwed Tri-Clamp

1/4” 1.4 2.1 – 2.6 – – – 1 lb –
36 53 – 65 – – – .45 kg – B
3/8” 1.4 2.1 – 2.6 – – – 1 lb –

36 53 – 65 – – – .45 kg –
1/2” 1.4 2.1 4.4 2.6 2.6 1.5 1 lb 1 lb 1.2 lb A

36 53 111 65 65 40 .45 kg .45 kg .55 kg
Insulcap
C C C
Tube Connections NPT Connections Tri-Clamp Connections
Options
Insulcap – The insulcap is a friction-fit cover designed to Spare Parts
reduce the effect of excessive heat loss resulting from low
ambient temperatures, wind, rain, etc. Available as a spare
part.
Sample Specification 4
Steam trap shall be all ANSI 316L stainless steel thermody-
namic disc type with connections on a common center line
High Purity
which can be installed in any position. Integral seat design.
Shall not require any water seal for normal operation. Spirax
Sarco type BTD52L for all pressures between 3.5 psig
(0.24 barg), and 150 psig (10 barg).
Installation
Preferably install in a horizontal line as close as possible
to equipment or pipeline being drained. For freeze proof or 3
self-draining installations, or where horizontal fitting is not
possible, the BTD52L may be installed vertically. Full-flow
isolating valves should be installed upstream and down-
stream of the trap.
Maintenance
This product can be maintained without disturbing the pip-
ing connections. Complete isolation of the trap from both
supply and return line is required before any servicing is
performed.

and cleaning of the disc and seat. Disc 3
The only wearing parts of the trap are the disc and seat Insulcap 4
rings, which should be inspected and cleaned periodically.
Slight wear can often be corrected by resurfacing on a lap- Only parts listed above are available as spares
ping plate.
given in the IMI sheet, which accompanies the product. TI-2-518-US 03.07
5:375
Horizontal BT6 Hygienic Sanitary
Balanced Pressure Steam Trap
Description
The Spirax Sarco Horizontal BT6 thermostatic balanced pressure
steam trap is designed to remove condensate from hygienic and
sanitary steam systems with minimal backing up. Applications
include sterile steam barriers, block and bleed systems, drainage
of steam distribution lines, process vessels and CIP/SIP systems. 1
Manufactured in 316L stainless steel with a crevis free body, it is
self-draining and operates close to steam temperature. Traps are
individually packaged with protective end caps and sealed in a
polythene bag.
Surface finish
All internal wetted surfaces have a finish of 32 μ in Ra (0.8 μm).
Standards
The Horizontal BT6 fully complies with the ASME BPE, where
applicable. It also complies with the requirements of the European
Pressure Equipment Directive 97/23/EC. The seal complies with
FDA CFR title 21, paragraph 177, section 1550. All wetted parts of
this trap are constructed from FDA/3-A approved materials.
Certification 2
This product is available with certification to EN 10204 3.1.B. Note:
All certification/inspection requirements must be stated at the time
of order placement.

½" sanitary clamp compatible connections.

Capacities
High Purity
PMA Maximum allowable pressure 338°F@145psig (140°C@10 bar g)

TMA Maximum allowable temperature 350°F@132psig (177°[email protected] barg)
Differential Pressure, bar
0.2 0.5 1 2 3 5 7
Minimum allowable temperature -425°F (-254°C)
4,000 PMO Maximum operating pressure 87 psig (6 bar g)
1,500
3,000 for saturated steam service
1,000
2,000 TMO Maximum operating temperature 329°F@87psig (165°C@6 bar g)
cold Minimum operating temperature 32°F (0°C)
500
1,000 l
Designed for a maximum cold hydraulic test pressure of 217 psig (15 bar g)
oo ol
bc o
su ubc
˚F s
500 20 0˚F 200 Construction Materials
Condensate, lb/h
1
Condensate, kg/h
90
No. Part Material
200 1 Body (Inlet Side) Stainless Steel ASTM A276-87 Gr. 316L
50
2 Body (Outlet Side) Stainless Steel ASTM A276-87 Gr. 316L
100
3 Element Stainless Steel AISI 316L
50 4 Body Clamp Stainless Steel AISI 304L
20
15 5 Gasket PTFE Jacketed Viton
30
10 5 Note: PTFE compiles with FDA, CFR title 21, paragraph 177, section
1550. All wetted parts of this trap are constructed from FDA
approved materials.
1 3 5 10 20 50 100
Material Certification
Actual mill test reports covering the Horizontal BT6 body material
are available if specified at the time of ordering.
In the interests of development and improvement of the product, we reserve the right to change the specification. TI-2-000-US
5:376 3.14
Horizontal BT6 Hygienic Sanitary
Balanced Pressure Steam Trap
Dimensions/weights (approximate) in inches and lb Spare parts
Size A B C D E Weight Available spares
½" 2.6" 2.1" 2.1" 1.4" 3.3" 1.9 lb Element assembly 1
Seal Gasket Kit (set of 3) 2
How to order spares

Horizontal BT6
headed ‘Available spares’ and state the size and type of trap.
E Example: 1 - Element assembly for a Spirax Sarco ½" Horizontal
BT6 hygienic sanitary balanced pressure steam trap.
D
Installation
The trap is designed to be fitted in horizontal lines with the flow
C
downwards so that it can be completely self-draining. Check flow
arrow for correct orientation. Fittings, clamps and gaskets for pipe
end connections are not supplied. Do not over expose the element
to superheat conditions since over expansion may result.
Note: The body and element must be handled carefully to ensure
that the machined surfaces are not damaged.
Steam trap shall be self-adjusting balanced pressure type capable
of operating close to saturated steam temperature. All wetted parts
shall be manufactured from 316L grade stainless steel with body
45.6 mm parts finished internally and externally to 32 μ in Ra. Trap shall have
1.8”
body clamp to allow maintenance of internals, and shall be
completely self-draining when installed in vertical pipeline.
Maintenance
Before undertaking any maintenance on the trap, it must be isolated
from the supply line and return line and any pressure allowed to
61mm normalize to atmosphere. The trap assembly should then be allowed
2.4” 84 to cool.
High Purity
48.8mm
1.9”
TI-2-000-US 3.14
5:377
Stainless Steel Balanced Pressure Thermostatic Air Vent
AVM7
Description Model Í AVM7 Typical Applications
The AVM7 (maintainable) Fermenter sterilization, steam barriers (block
PMO 102 psig
is a vertical body thermo- & bleed systems), sterilizer drainage and air
static air vent, with all AISI Sizes 1/4, 1/2”, 3/4”, 1” venting, CIP/SIP system condensate drainage,
316L construction designed
0.065” O.D. Tube, NPT and sterilization of process vessels and pipes.
for use in clean steam sys- Connections
or Tri-Clamp® *
tems. Normal operation is
close to Construction All 316L Stainless Steel AVM7 with butt weld ends

saturated steam Options 3.1B available (upon request)
temperature. FEP encapsulated silicone ‘O’ ring is
recommended and available. 1
For use on systems where
there is, or maybe lactic acid present.
* A registered trademark of Tri-Clover Inc. 5

Pressure Shell Design Conditions 2 3

PMA 145 psig/0-302˚F 10 barg/0-150˚C
132 psig/338˚F 9 barg/170˚C 4

TMA 338˚F/0-132 psig 170˚C/0-9 barg AVM7 with sanitary clamp
Max. allowable temperature compatible hygienic connections
Pressure / temperature limits (ISO 6552)

High Purity
No. Part Material
Capacities 1 Body (Inlet) Stainless steel AISI 316L (1.4404)
2 Body with seal (outlet) Stainless steel AISI 316L (1.4404)
Pressure Flow
3 O-Ring gasket FKM compound (V1274-80) complies with
(psig (SCFM) FDA 21CFR 177.2600 and is USP
1 7
Class VI approved. For use on all clean
5 8
systems or where lactic acid may be pres-
10 11
ent.
20 15
4 Element Stainless Steel AISI 316L
30 19
50 28 5 Nuts & Bolts Stainless Steel BS6105 Gr A4 80
75 39 Washers Austenitic stainless steel
5:378
Stainless Steel Balanced Pressure Thermostatic Air Vent
AVM7
Dimensions (nominal in inches and millimeters)
AVM7 Tube
Size A B C D E Weight
C
Tube Tube Screwed Tri-Clamp* Tube Screwed Tri-Clamp*

1/4” 2.8 2.3 1.2
70 .58 .53
B
1/2” 2.8 4.2 1.5 2.9 1.85 .62 lb .66 lb .48 lb
70 106 40 74 47 .28 kg .30 kg .22 kg
3/4” 2.8 5.1 1.5 3.2 1.85 .68 lb .77 lb .48 lb C

70 130 40 81 47 .31 kg .35 kg .22 kg
1” 2.8 5.0 1.5 3.7 1.85 .77 lb .90 lb .78 lb

70 126 40 95 47 .35 kg .41 kg .37 kg
Sanitary clamp Screwed
E
D

Steam trap shall be self-adjusting bal-
anced pressure type capable of operating
close to saturated steam temperature. All
wetted parts shall be manufactured from
High Purity
316L stainless steel. Air Vent shall be
maintainable, and shall be completely
self-draining when installed in vertical C
pipeline. Connections shall be 0.065”
extended O.D. tube, Tri-Clamp® compat-
ible, or screwed NPT. Element Assembly A
Gasket (Pkt of 3) B
Body with Seat C
Installation
The traps are designed for installation in
A
vertical lines with the flow downward to
ensure self-draining. The element may be Available spare parts are
damaged if it is exposed to superheated shown in heavy outline.
steam. Full-flow isolating valves, such as Parts shown in broken lines B
Spirax Sarco Model M70i Clean Steam Ball are not available as spares.
Valve, should be installed so as to permit
servicing.
Maintenance
The AVM7 is a maintainable trap.

Maintenance on the AVM7 can be per-
formed once the steam trap is isolated from
system and return line pressure. Complete
Installation & Maintenance instructions are
given in IM-P123-23, which is included
with the product.
TI-P123-22-US 2.09
5:379
Stainless Steel Sanitary Pressure Regulator
SRV6
The SRV6 is an Typical Applications
angle pattern, sani- Model SRV6 Clean steam, gas, and liquid supplies to bioreactors,
tary pressure regu- centrifuges, freeze dryers (lyophilizers), sterilizers, auto-
lator with polished Sizes 1”, 1-1/2”, 2” claves, process tanks, production suites, humidifiers,
316/316L stainless and culinary equipment.
steel construction Connections Sanitary Clamp
for use on steam,
Construction All 316/316L Stainless Steel Wetted Parts
process liquids
and gases.
o.
N Part Material
1 Adjusting screw Stainless Steel (PTFE coated) AISI 303
2 Lock nut Stainless Steel AISI 304
3 Spring chamber Stainless Steel AISI 316L
4 Spring pusher Stainless Steel AISI 304
6 Diaphragm nut Stainless Steel AISI 304
7 Spring washer Stainless Steel 11
8 Spacer ring Stainless Steel AISI 304
9 Retainer Stainless Steel AISI 304
10 Upper disc Stainless Steel AISI 304
11 V-band clamp Stainless Steel AISI 300 Series
12 Lower disc Stainless Steel AISI 316
13 Main valve Stainless Steel AISI 316
14 Body Stainless Steel AISI 316L
15 Diaphragm Viton/PTFE (FDA approved)
High Purity
1
Surface Finish
All wetted parts mechanically polished to 20 microinch Ra then elec-
tropolished. All external parts electropolished 2
Pressure Ranges 3
Downstream Control Range: 7-75 psi 0.5– 5.2 bar
4
Shutoff
ANSI Class III 5
Note: The SRV6 should not be used for line isolation. If line isolation
is required, a suitable shut-off valve should be installed upstream of 6 7
the SRV6.
8 15
Max. Operating Pressure (PMO) 116 psig 8.0 barg 9
10
Max. Operating Temperature 347˚F 175˚C
12
PMA 232 psig 15 barg 14
TMA 347˚F 175˚C

5:380
Stainless Steel Sanitary Pressure Regulator
SRV6
Valve Selection: Installation

Step 1 The SRV6 should be installed with the inlet vertical and
the spring chamber upward. Full installation instructions
For Steam: accompany each valve.
Establish whether the flow is critical or non-critical, and calcu-
late the required Cv using one of the following formula:
Maintenance
Critical ∆P Cv = Q
P2 < 1/2 P1 1.6 x P1 Complete isolation of the valve is required before any
servicing is performed. Full installation & maintenance
Noncritical ∆P Cv = Q
instructions are given in IMI 3.111 which accompanies the
P2 > 1/2 P1 3.2 x √(P1 - P2) x P2 product.
All pressures in psi absolute
Spare Parts
For Liquids: Q = Steam load lb/h
Calculate the required Cv P1 = Primary pressure (psia)
using the following formula: P2 = Secondary pressure (psia)
W = Liquid flow rate (GPM)
Cv = W S.G. SG = Specific gravity of liquid
√ ∆P
∆P = Pressure differential
STEP 2
For highest control accuracy, especially on widely fluctuating loads,
select the valve size with the closest Cv at 20% droop to the required
value.
For steady load applications, or where high accuracy of control is
not required, the maximum Cv figure can be used for selection.
Cv Values
Valve size 1” 1-1/2” 2”
Average Cv at 20% droop 2.5 3.0 4.2
Maximum Cv 5.5 13.5 27
Dimensions
High Purity
D A
Teflon ring used for

guiding pressure
equalizing holes Main Valve A
Diaphragm B
Only parts listed above are available as spares.
C
A B Stainless steel sanitary pressure regulator shall be
diaphragm actuated with integral valve guide and have
Dimensions (nominal) in inches and millimeters all wetted parts in AISI 316/316L mechanically polished
Size A B C D Weight lb(kg) to 20 microinch Ra then electropolished. All parts AISI

1” 2.3 3.0 2.4 12 6.5 300 series with electropolished external surfaces. Angle
58 77 60 305 3.0 pattern design shall be fully self-draining when installed
1-1/2” 2.3 3.0 3.5 13.3 7.2 with inlet vertical. Spirax Sarco SRV6 sanitary pressure
58 77 90 340 3.3 regulator
2” 2.3 3.0 4.3 14.8 8.9
58 77 110 355 4.0
TI-3-111-US 6.13
5:381
SSC20
Sanitary Sample Cooler
Sample IN
Description
The Spirax Sarco SSC20 sanitary sample cooler has been specifically Clamp
designed for taking high quality chemical, conductivity and microbiological
samples quickly and safely from clean/pure steam, water for injection (WFI)
and other high purity media systems.
The unit consists of high quality 316L stainless steel components and uti-
lizes a counter current flow to maximize cooler efficiency, resulting in a
compact, space saving design.
All sample contact surfaces are compliant to current ASME BPE require-
ments, surface finish of better than 20 µ-in Ra (0.5 µ-m Ra).
The unit is provided with an integral pre drilled mounting bracket to allow
simple installation at point of use.
Principal features:
- Internal surface finish of coil better than 20 µ-in Ra (0.5 µ-m Ra)
to ensure high sterility.
- Coil manufactured from fully traceable 316L stainless steel.
- Self-draining design to eliminate sample retention.
- Fully sterilizable/autoclavable - to ensure integrity of unit
between samples.
- Integral mounting bracket to facilitate simple installation.

Cooling water inlet and NPT version 1/2” NPT
outlet connections Optional - BSP version 1/2” BSP
Sample tube inlet and 1/2” adaptor for clamp fitting

outlet connections (clamp not supplied) on sample inlet.
6 mm O/D on sample outlet.
High Purity
Limiting conditions
Part Design temperature Design pressure
Body 212°F 145 psig Sample OUT
Cold hydraulic test pressure 232 psig
Surface finish
Sample contact surfaces are compliant to current ASME BPE
requirements.
Ra Maximum 20 µ-in Ra (0.5 µ-m Ra).
Packaging
All packaging of the SSC20 sanitary sample cooler is conduct-
ed in a clean environment segregated from other non stainless
steel manufacture and is in accordance with ASME BPE:
- Sample Inlet and outlet connections are capped.

- Sample coolers are sealed in 100-micron thick plastic bags.
The product must not be used in this region. Certification

Clamp - Pressure and temperature dependent on clamp manufacturers If requested at the time of order the SSC20 can be supplied
recommendation. with the following certification:
Materials - Materials certificates to EN 10204 3.1

Body Austenitic stainless steel grade 316L - Internal coil surface finish certification.
Coil Austenitic stainless steel grade 316L
5:382
SSC20 Sanitary Sample Cooler
Performance
The tables below show typical sample outlet temperatures above cooling water inlet temperatures for several pressures and cooling water flowrates.
Example
A sample flowrate of 0.13 GPM is required from a boiler operating at 145 psig. For a cooling water flowrate of 4.8 GPM from Table 1 the sample
outlet temperature would be 7°F above the cooling water inlet temperature. If the cooling water is at 60°F, the sample temperature would be 67°F.
Table 2 is used in the same way for steam. Samples may not be taken where marked ‘-’ as the flow is limited by the sample inlet valve capacity.
Table 1 Saturated water (e.g. boiler water)

Sample
Cooling water flowrate Cooling water flowrate Cooling water flowrate
1.6 GPM 4.8 GPM 9.5 GPM
Flowrate
Boiler pressure psig
GPM
15 45 100 145 290 15 45 100 145 290 15 45 100 145 200
0.04 2°F 2°F 5°F 11°F 11°F 0°F 0°F 2°F 2°F 7°F 0°F 0°F 0°F 0°F 4°F
0.22 18°F 18°F 23°F 27°F 27°F 11°F 11°F 14°F 14°F 22° 5°F 5°F 7°F 9°F 16°F
0.44 32°F 36°F 43°F 47°F 49F 27°F 29°F 29°F 32°F 40°F 18°F 20°F 22°F 23°F 32°F
Table 2 Saturated steam

Sample
Cooling water flowrate Cooling water flowrate Cooling water flowrate
1.6 GPM 4.8 GPM 9.5 GPM
Flowrate
Boiler pressure psig
bl/h
7 30 75 100 145 290 7 30 75 100 145 290 7 30 75 100 145 290
11 5°F 5°F 7°F 9°F 11°F 11°F 4°F 4°F 5°F 5°F 7°F 7°F 2°F 2°F 2°F 4°F 4°F 4°F
22 - 13°F 14°F 14°F 14°F 16°F - 7°F 7°F 7°F 7°F 9°F - 2°F 4°F 4°F 4°F 4°F
33 - - 16°F 18°F 18°F 20°F - - 9°F 11°F 11°F 13°F - - 4°F 4°F 5°F 7°F
44 - - - 22°F 23°F 25°F - - - 14°F 16°F 16°F - - - 7°F 9°F 11°F
66 - - - - 38°F 38°F - - - - 25°F 25°F - - - - 16°F 18°F
88 - - - - - 50°F - - - - - 36°F - - - - - 23°F
110 - - - - - 63°F - - - - - 45°F - - - - - 31°F
132 - - - - - 76°F - - - - - 54°F - - - - - 38°F
154 - - - - - - - - - - - - - - - - - -
Dimensions (approximate) in inches Installation

A B C D E F G H J
See Installation and Maintenance Instructions for full details, as
16.1 13.8 11.8 3.5 1.0 0.9 0.5 17.7 2.2
insufficient information is given here for safe installation.
E F Notes on installation
WARNING:- To avoid the risk of scalding, it is essential that a full flow of
1/2” BSP or NPT
cooling water is present before opening the sample inlet valve. Always
High Purity
Sample in Cooling water out close the sample inlet valve before turning off the cooling water.
Sample pipework becomes very hot under normal working conditions,
ØG and will cause burns if touched.
We recommend the use of corrosion resistant pipework suitable for the

fluid being sampled.
Keep the length of all pipe runs to the minimum.
H Cooling water must be clean and free from scale forming salts.
Ferrule The sample cooler must be mounted vertically.
cooler B C
The cooling water inlet is connected in 1/2" nominal bore pipe via an
A inlet valve.
Standard
The cooling water outlet should be piped to an open drain or funnel.
cooler
The sample inlet pipe should be in 6 mm O/D tube.
We recommend that a funnel piped to drain is located under the outlet,
J
with sufficient space below it for a beaker or similar sample container.
1/2” BSP or NPT
Cooling water in Sample out

Weights (approximate)
D Cooler 6.8 lbs
How to order
Example: 1 of Spirax Sarco type SSC20 sanitary sample cooler with 1/2" Maintenance
sanitary clamp sample inlet connection and maximum coil internal surface No routine maintenance is required.
finish of 20 µ-in Ra (0.5 µ-m Ra). The cooling water connections are to be
TI-P403-82-US 5.13
BSP.
5:383
Stainless Steel Filter
CSF26
The CSF26 is an in-line all Typical
316 stainless steel filter Model Í CSF26
Applications
suitable for use in steam,
Sizes 1/2”, 3/4”, 1”, 1-1/2”, 2”, 2-1/2”, 3” The CSF26 is ide-
gas and liquid systems.
The CSF26 is USDA ally suited for culinary
Connections NPT (1/2” - 2”), ANSI 150 (2-1/2” & 3”)
applications, where
approved, and conforms
Construction Body: 316 Stainless Steel steam is being directly
to the requirements of
Element: 316 Stainless Steel injected into food prod-
3-A Accepted Practice uct, wash-down water,
Number 609-03 for the Element Rating 2.8 microns Absolute etc. Other applications
production of culinary include autoclaves,
steam. The CSF26 utilizes Options Tri-Clamp® compatible, sterilizers and humidi-
a fully cleanable sintered flanged ANSI 150 (1/2”-2”) fication systems often
stainless steel element and BSP connections,
found in the healthcare
4” & 6” sizes
for reduced cost of and pharmaceutical
ownership. industries.

Max. Operating Pressure (PMO) 150 psig/(10.3barg)
Max. Operating Temperature (TMO) 366˚F/(186°C)

PMA 275 psig/0-100˚F 19 barg/0-38°C
6
TMA 750˚F/0-95 psig 399˚C/0-6.5 barg
Max. allowable temp.
Element Design Conditions 15 psi/1 bar

Max. element differential pressure
High Purity
No. Part Material

1 Filter Body Stainless Steel
1/2” & 3/4” SA-351 CF3M
1” - 2-1/2” SA-351 CF8M 8
3” SA-240 Gr. 316
2 Filter Bowl Stainless Steel
1/2” & 1” SA-240 Gr. 316L
1-1/2” - 3” SA-240 Gr. 316
3 Plug Stainless Steel 316
4 O-Ring EPDM
5 Body Clamp (1/2”-2-1/2”) Stainless Steel 300 Series
6 Bolt (3” only) Stainless Steel SA-193 Gr. B8 9
7* Nut (3” only) Stainless Steel 304
8 Element 4
Sintered Material Stainless Steel 316L Sintered Media 5
End Caps Stainless Steel SA-479 Gr. 316
9 O-Rings (2) EPDM
* Not shown in drawing. 1
5:384
CSF26
Dimensions (nominal) in inches and millimeters Minimum

E withdrawal
Size A B C D E Weight distance
1/2” 8.0 4.3 0.6 2.5 7.0 3.6 lb

203 110 14 64 178 1.6 kg
3/4” 8.9 4.9 0.6 2.5 8.0 4.2 lb
225 124 16 64 203 1.9 kg
Minimum
1” 9.6 4.9 1.3 4.0 7.0 5.9 lb E withdrawal D
245 124 32 102 178 2.7kg distance
1-1/2” 13.8 6.3 1.6 4.0 10.0 10.5 lb

349 160 40 102 254 4.8 kg
2” 22.3 6.7 1.9 4.0 18.0 14.0 lb
565 170 48 102 457 6.3kg
D
2-1/2” 28.9 11.0 3.5 4.0 23.0 33.0 lb
734 279 89 102 584 15.0 kg
A A
3” 44.0 14.0 6.1 6.6 30.0 80.0 lb
1118 356 154 168 762 36.4 kg
Vent and drain connection on all sizes - 1/4” NPT. Weight includes element.
Capacities – The following table lists CSF26 capacities, in lb/h of saturated steam,
based on a pipeline velocity of 100 ft/s and an approximate differential pressure across the
filter of 1 psi. C
team Supply
S Filter Size
B
Pressure
psig 1/2” 3/4” 1” 1-1/2” 2” 2-1/2” 3”
10 35 65 110 270 445 640 1,000 1/2” - 2-1/2”
20 50 90 150 370 615 880 1,375 C
30 60 110 190 470 780 1,120 1,745
40 75 135 230 565 945 1,350 2,110 B
50 90 160 270 660 1,105 1,585 2,470
60 100 185 310 755 1,265 1,810 2,830 3” only
70 115 210 350 850 1,420 2,040 3,180
80 125 230 385 950 1,580 2,270 3,535
90 140 255 425 1,040 1,740 2,495 3,885
100 150 280 460 1,130 1,895 2,710 4,235
110 165 300 500 1,230 2,050 2,945 4,585
120 175 325 540 1,320 2,210 3,170 4,945
130 190 350 575 1,400 2,365 3,395 5,290
140 200 370 615 1,500 2,520 3,615 5,635
150 210 390 650 1,600 2,675 3,840 5,985
For liquid and gas applications, consult factory.
Higher capacities are available with 4” and 6” size filters. For further information, consult
A
High Purity
factory.
Steam Filter Efficiency
The 2.8 micron absolute rated filter element will remove 95% of all particles
exceeding 2 microns.
Filter Stations
Also available from Spirax Sarco are a range of steam filter stations which
conform to the requirements of the 3-A Accepted Practice Number 609-
03. Each filter station includes a moisture separator with trap-set, strainer, B
CSF26 filter, together with the necessary auxiliary products required for effi-
cient steam filtration. Further details are available upon request.
C
Steam filter shall be all 316 stainless steel, with cleanable sintered stainless
steel element. Filter element to utilize double O-Ring seal, and be capable of
removing 95% of all particles 2 microns and above. Body and element seals
to be an FDA approved material. Vent and drain connection on all sizes.

When used in steam service, it is recommended to remove the plastic drain plug
and fit the CSF26 with a condensate drain trap and and air vent (Spirax Sarco Spare Parts
MST 21). To prolong service life and ensure optimum filter efficiency, a strainer
and separator should be installed upstream of the filter. This will ensure that Filter Element with O-Rings A
entrained moisture and larger solid particles such as rust and pipescale are Filter Element O-Rings(Pack of 2) B
removed prior to filtration. Body O-Rings(Pack of 2) C
It is recommended that the element be removed for cleaning when the differential
pressure across the filter reaches 10 - 15 psi. Cleaning can be achieved either
chemically or ultrasonically. Complete installation and maintenance instructions,
which include element cleaning procedures, accompany the product. TI-7-005-US 01.11
5:385
4" CSF26
The CSF26 is an in-line all Typical Applications
316 stainless steel filter Model Í CSF26
The CSF26 is ideally suited for culinary
suitable for use in steam, applications, where steam is being directly
Sizes 4"
gas and liquid systems. injected into food product, wash-down water, etc.
The CSF26 is USDA Connections ANSI 150 Other applications include autoclaves, sterilizers
approved, and conforms and humidification systems often found in the
to the requirements of 3-A Construction Body: 316 Stainless Steel healthcare and pharmaceutical industries.
Accepted Practice Number Element: 316 Stainless Steel
(2 Elements Required)
609-03 for the production
of culinary steam. The Element Rating 2.8 microns Absolute
CSF26 utilizes a fully
cleanable sintered stainless Options Tri-Clamp® compatible,
steel element for reduced BSP connections

cost of ownership.

Max. Operating Pressure (PMO) 195 psig/(10.4 barg)

PMA
200 psig/0-100˚F 13.8 barg/0-38°C
TMA
375˚F/0-95 psig 190˚C/0-6.5 barg
Element Design Conditions 20 psi/1.4 bar

Housing is designed to contain (2) filter cartridges. Cartridges are not factory
installed.
High Purity
No. Part Material
1 HSG, Filter 316 SST
2 LEG, Filter (4) 304 SST
3 Kit, Accessory (4) SST
4 Ring, RTNG (16) Truarc 5133-62 304 SST
5 Pin (5) SA193 GRB7 ZP
6 Bolt Rod End (8) 5/8-11 UNC-2A x 5.00LG SA193 GRB7 ZP
7 O-Ring EPDM
8 Washer, Plain (8) 5/8" x ¼" THK CS Zinc Pltd
9 Nut, Hex (8) 5/8-11 UNC-2B SA194 GR2H ZP
10 Nut, Hex (4) 3/8-16UNC, 316SST SA184 GR8M
11 Plate, Guide SA240 316
Minimum Clearance
29.875" (758.8) minimum required for element removal
Surface Finish
All internal process wetted surfaces are 316 stainless steel mate-
rial. The interior surface is electropolished. The exterior surface
is left in the as-fabricated and as-welded condition, then elec-
tropolished.
5:386
4" CSF26
Nozzle Schedule Dimensions (nominal) in inches and millimeters

N1 Inlet 4" - 150 lb ANSI RFSO Flange Size A B C D E Weight

N2 Outlet 4" - 150 lb ANSI RFSO Flange 4” 67 20.75 22.25 12.75 10.375 254 lb
D1, D2 Drain ¾" NPT 3000 lb Half Coupling 1702 527 565.2 323.9 263.5 115 kg
V1 Vent ¾" NPT 3000 lb Half Coupling
P1, P2 Pressure Tap ¼" NPT 3000 lb Half Coupling
Capacities – The following table lists CSF26 capacities, in lb/h of

saturated steam, based on a pipeline velocity of 100 ft/s and an approxi-
mate differential pressure across the filter of 1 psi.
team Supply
S Filter Size
Pressure
psig 4"
10 1850
20 2500
30 3200
40 3910
50 4940
60 5450
70 6250 A
80 6850
D
90 7500
100 7750
110 8350
120 9000
130 9650
140 10300
150 10950

The 2.8 micron absolute rated filter element will remove 95% of all
C
particles exceeding 2 microns.
Filter Stations
Also available from Spirax Sarco are a range of steam filter
stations which conform to the requirements of the 3-A Accepted
High Purity
Practice Number 609-03. Each filter station includes a moisture
separator with trap-set, strainer, CSF26 filter, together with the
necessary auxiliary products required for efficient steam filtration.
Further details are available upon request.
E
Steam filter shall be all 316 stainless steel, with cleanable sintered B
stainless steel element. Filter element to utilize double O-Ring
seal, and be capable of removing 95% of all particles 2 microns Spare Parts
and above. Body and element seals to be an FDA approved mate-
rial. Filter Element with O-Rings
Filter Element O-Rings (Pack of 2)
Installation & Maintenance Body O-Rings (Pack of 2)
When used in steam service, it is recommended to remove the plastic
drain plug and fit the CSF26 with a condensate drain trap and and
air vent (Spirax Sarco MST 21). To prolong service life and ensure
optimum filter efficiency, a strainer and separator should be installed
upstream of the filter. This will ensure that entrained moisture and
larger solid particles such as rust and pipescale are removed prior to
filtration.
It is recommended that the elements be removed for cleaning when
the differential pressure across the filter reaches 15 - 20 psi. Cleaning
can be achieved either chemically or ultrasonically. Complete
installation and maintenance instructions, which include element
cleaning procedures, accompany the product.
TI-7-008-US 3.12
5:387
6" CSF26
The CSF26 is an in-line all
316 stainless steel filter Model CSF26
suitable for use in steam,
Sizes 6" Typical Applications
gas and liquid systems. The The CSF26 is ideally suited for culinary
CSF26 is made of USDA Connections ANSI 150 applications, where steam is being directly
approved material, and con- injected into food product, wash-down water, etc.
forms to the requirements Construction Body: 316 Stainless Steel
Element: 316 Stainless Steel
Other applications include autoclaves, sterilizers
of 3-A Accepted Practice and humidification systems often found in the
(4 Elements Required)
Number 609-03 for the pro- healthcare and pharmaceutical industries.
duction of culinary steam. Element Rating 2.8 microns Absolute
The CSF26 utilizes a fully
cleanable sintered stainless Options Tri-Clamp® compatible,
steel element for reduced BSP connections

cost of ownership.

Max. Operating Pressure (PMO) 195 psig/(13.4 barg)

PMA
200 psig/0-100˚F 13.8 barg/0-38°C
TMA
375˚F/0-95 psig 190˚C/0-6.5 barg
Element Design Conditions 100 psig/70 barg

Housing is designed to contain (4) filter cartridges. Cartridges are not factory
installed.
High Purity
No. Part Material

1 Tank Weldment SA240-316
2 Cover Weldment SA240-316
3 Davit Weldment Carbon Steel
4 O-Ring EPDM
5 Capture Plate SA240-316
6 Hex Nut (8) SA194GR8
7 Eyebolt - 5/8-11NC (14) SA19B37
8 Hex Nut (14) SA194GR2H
9 Washer (14) ZP Steel
10 Pin (14) SA193B7 ZP
11 Retainer (28) SST
12 Stud ¾" - 10NC SA193B7 Zinc Plated
13 Hex Nut SA194GR2H
14 Washer ZP Steel
15 Crank Handle Malleable Iron - ZP
16 Grease Fitting 303 S/S
17 Pipe Plug (3) SA182F316
18 Pipe Plug (2) SA182F316
19 Code Nameplate 302 S/S
20 Stencil Plate S/S
Minimum Clearance
33" (838.2) minimum required for element removal
Surface Finish
All internal process wetted surfaces are 316 stainless steel material.
The interior surface is electropolished. The exterior surface is left in
the as-fabricated and as-welded condition, then electropolished.
5:388
6" CSF26
Connections Dimensions (nominal) in inches and millimeters

Inlet 6" - 150 lb ANSI RFSO Flange Size A B C D E Weight

Outlet 6" - 150 lb ANSI RFSO Flange 6” 74 24.5 22.72 16.0 12.25 490 lb
Drain ¾" NPT 3000 lb Half Coupling 1880 622 577 406 311 222 kg
Vent ¾" NPT 3000 lb Half Coupling
Pressure Tap ¼" NPT 3000 lb Half Coupling
Capacities – The following table lists CSF26 capacities, in lb/h of

saturated steam, based on a pipeline velocity of 100 ft/s and an approxi-
mate differential pressure across the filter of 1 psi.
team Supply
S Filter Size
Pressure
psig 6"
10 4050
20 5625
40 8900
60 12050
100 18100
150 25000

The 2.8 micron absolute rated filter element will remove 100% of A
particles 2.8 micron particles and larger and 95% of 1 micron par-
ticles.
Filter Stations D
Also available from Spirax Sarco are a range of steam filter stations
which conform to the requirements of the 3-A Accepted Practice
Number 609-03. Each filter station includes a moisture separator
with trap-set, strainer, CSF26 filter, together with the necessary
auxiliary products required for efficient steam filtration. Further
details are available upon request.
Steam filter shall be all 316 stainless steel, with cleanable sintered
stainless steel element. Filter element to utilize double O-Ring seal, C
and be capable of removing 100% of all particles 2.8 microns and
above. Body and element seals to be an FDA approved material.
High Purity
When used in steam service, it is recommended to remove the plastic
drain plug and fit the CSF26 with a condensate drain trap and and air
vent (Spirax Sarco MST 21). To prolong service life and ensure optimum
filter efficiency, a strainer and separator should be installed upstream
of the filter. This will ensure that entrained moisture and larger solid
particles such as rust and pipescale are removed prior to filtration. B
It is recommended that the elements be removed for cleaning when the
differential pressure across the filter reaches 15 - 20 psi. Cleaning can E
be achieved either chemically or ultrasonically. Complete installation
and maintenance instructions, which include element cleaning
procedures, accompany the product.
Spare Parts
Filter Element with O-Rings
Filter Element O-Rings (Pack of 2)
Body O-Rings (Pack of 2)
TI-7-009-US 3.12
5:389
CS10-1 Stainless Steel Clean Steam Separator
Description
Even in the cleanest and best designed clean steam system entrained 2
moisture can still occur, resulting in an unacceptably low dryness fraction, 4
non-compliance of critical sterilization standards, damage to control
valves / instrumentation and a generally low efficiency of the system. 3
The CS10-1 clean steam separator has been designed in full

accordance with the latest edition of ASME BPE to overcome the
issues of removing entrained moisture from clean and pure steam
systems. 1
It has been designed with the feature of a removable baffle plate,
allowing the unit to be fully inspected prior to installation and to ease
periodic cleaning and de-rouging.
Available types
Model CS10-1
20 µ-in Ra (0.5 µm)
maximum / SF5
Internal
as outlined in ASME BPE, Materials
with all welds ground
and electropolished. No. Part Material
External 63 µ-in (1.6 µm) Ra maximum, with a satin bead ASTM A312 316L
Fabricated
blast finish. 1 Body ASTM A240 316L
stainless steel
ASTM A276 316L
Optional surface finish (CS10-1 only)
Fabricated ASTM A240 316L
Internal Polish to 20 µ-in Ra (0.5 µm) maximum + 2 Cover + Baffle
stainless steel ASTM A276 316L
Electropolished.
3 Seal Viton
Standards
This product has been designed in accordance with the latest 4 Clamp Stainless steel AISI 316
standard of the ASME BPE guide (2005 edition). It also complies
with the requirements of the European Pressure Equipment Directive Pressure / temperature limits (ISO 6552)
97 / 23 / EC. All elastomers used comply with FDA regulation CFR 21 Pressure psig
paragraph 177 section 2600.
29 58 87 116 145
High Purity
½", ¾" and 1" sizes are available with USP class VI. 482
Temperature ºC
Temperature ºF
Certification 392
This product is available with the following certification: 302
- EN 10204 3.1 material certifications.
- Certificate of conformities. Steam 212
- Passivation certificates. saturation
122
- Welding certificates. curve
- Internal surface finish certificate. 32
Note: All certification / inspection requirements must be stated at Pressure bar g
Packaging
Packaging for this product is conducted in a clean environment, Note: For hygienic /sanitary clamp ends the maximum pressure /
segregated from other non stainless steel products, and in accordance temperature may be restricted by the gasket or sanitary
with ASME BPE for optimum protection and cleanliness; The inlet and clamp used. Please consult Spirax Sarco.
outlet connections of the product are fitted with protective caps Body design conditions PN10
before being sealed in a plastic bag.
PMA Maximum allowable pressure 10 bar g @ 50°C (145 psig @ 122°F)
Sizes and pipe connections TMA Maximum allowable temperature 250°C (482F)
Steam inlet ½", ¾", 1", 1½" and 2" Minimum allowable temperature -10°C (14°F)
and outlet Sanitary clamp ASME BPE (Tri-clamp®)
pipe Extended tube weld ends (ETO) Maximum operating pressure
PMO for saturated steam service 7.6 bar g (110 psi g)
ASME BPE.
Drain 1" ASME BPE (Tri-clamp®) Maximum operating
TMO 250°C @ 6.8 bar g (99 psig @ 482°F)
temperature
Vent ½" ASME BPE (Tri-clamp®)
Minimum operating temperature 0°C (32°F)
Note: Other connections are available upon request.
Designed for a maximum cold hydraulic test pressure of 15 bar g (217 psig)
5:390
Steam pressure psi g (approximate) Flow velocity ft / s
Steam sizing example
1. Plot point A where the steam pressure and 4"
flowrate cross, e.g. 6 bar g / 500 kg/h: Draw
a horizontal line. 3"
2. Select line size. Any separator curve that
is bisected by this line within the shaded
Steam flowrate kg / h (lb / h)

2"
area will operate at near 100% efficiency,
e.g. 1½" (DN40), point B. 1½"
Separator size
3. Ascertain velocity. Line velocity for any 1"
size can be determined by dropping a
vertical line from this intersection. From ¾"
point B this line crosses the velocity axis
at 23 m/s. ½"
4. Pressure drop. Where the line extended
from point B crosses the line C – C, plot
a horizontal line. Now drop a vertical line
from point A. The point of intersection, D,
is the pressure drop across the separator,
i.e. about 0.035 bar.
5. Separators should be selected on the
basis of the best compromise between
line size, velocity and pressure drop for Steam pressure bar g Flow velocity m / s
each application.
Note: For larger sizes and alternative, metals

and pressure and temperatures that exceed
these operating conditionplease contact
Spirax Sarco for a bespoke product.
Independent research carried out by
Liverpool University in England provided
the experimental data from which the above
graph was derived.
Pressure drop across separator bar (psi approximate)

Dimensions, weights and volume (approximate) mm, kg and litres (inches, lbs and gallons)
Steam inlet / outlet size A B C D F (drain) G (vent) H J Weights Volume
½" 135 (5.3) 161 (6.3) 290 (11.4) 88.9 (3.5) 1" ½" 23 (0.9) 215 (8.5) 3.0 (6.6) 1.2 (0.3)
¾" 160 (6.3) 178 (7.0) 371 (14.6) 114.3 (4.5) 1" ½" 23 (0.9) 290 (11.4) 5.0 (11.0) 2.5 (0.7)
1" 160 (6.3) 178 (7.0) 371 (14.6) 114.3 (4.5) 1" ½" 23 (0.9) 290 (11.4) 5.0 (11.0) 2.5 (0.7)
1½" 195 (7.7) 213 (8.4) 485 (19.1) 141.3 (5.6) 1" ½" 27 (1.1) 400 (15.7) 9.2 (20.3) 5.5 (1.5)
2" 195 (7.7) 213 (8.4) 535 (21.0) 141.3 (5.6) 1" ½" 27 (1.1) 450 (17.7) 10.0 (22.0) 6.3 (1.7)
J withdrawal Safety information, installation and maintenance

G distance
High Purity
For full details see the Installation and Maintenance Instructions (IM-P023-60) supplied
with the product.
Installation note
The CS10-1 is designed for installation in horizontal lines. Check arrow for correct
orientation.
Note: The body and internals must be handled carefully to ensure that the surface
finishes are not damaged.
H
How to order
Example: 1 off 2" Spirax Sarco CS10-1 stainless steel clean steam separator with
removable baffle plate. Sanitary clamp connections to ASME BPE, internal surface
C finish of 20 micro-inch complete with material certification to EN 10204 3.1.
Spare parts
Please refer to the dimension drawing to the left.
B Available spares
Seal 3
Clamp 4
How to order spares

Always order spares by using the description given in the column headed 'Available
F spares' and state the size and type of separator.
D
Example: 1 x Seal for a Spirax Sarco 1½" CS10-1 stainless steel clean steam
A separator.
TI-P023-59-US 3.14
5:391
CVS10 Sanitary Check Valve
with Metal Seat
Description
The CVS10 sanitary in-line spring assisted check valve is
manufactured from 316L stainless steel and prevents reverse flow
in fluid lines. The CVS10 with metal seat is designed for steam
applications or other aggressive applications where a soft seat is
not suitable, within the food, medical and pharmaceutical industries.
Optional:
For water, process fluid and gas applications soft-seated ver-
sions with EPDM, Viton or FEP-Silicone seats are available - See
Technical Information sheet TI-P029-10-US for further data.
Available types and surface finish

CVS10-1 has an internal surface finish of 20 µ-in (0.5 micron) Ra
(within ASME BPE SF1), and external surface finish of 32 µ-in (0.8
micron) Ra and a metal seat. 3
CVS10-2 has an electropolished internal surface finish of 15 µ-in
0.38 Ra (within ASME BPE SF4), and external surface finish of 32
µ-in (0.8 micron) Ra and a metal seat. 1
Standards
2
- The CVS10 fully complies with the European Pressure
Equipment Directive 97/ 23 / EC.
- The CVS10 is designed in accordance with ASME-BPE.
Standard shut-off
The standard shut-off of the CVS10 with metal seat conforms to 1" valve shown
EN 12266-1: 2003 Rate D.
Certification:
- EN 10204 3.1 material certification.
- Typical surface finish certificates.
Note: All certification inspection requirements must be stated at 428
High Purity
392
Temperature °F
time of order placement.

302
Packaging Steam
Packaging for this product is conducted in a clean environment 212 saturation
segregated from other non stainless steel products, and in curve
122
accordance with ASME BPE. Inlet and outlet connections
are capped and the product is sealed in a plastic bag prior 32
to boxing. 0 29 58 87 116 157
Pressure psig
No. Part Material
1 Body Stainless steel 316L The product must not be used in this region.
2 Valve head Stainless steel 316L
3 Spring Stainless steel 316 Body design conditions PN10
157 psig @ 392ºF
PMA Maximum allowable pressure
Sizes and pipe connections (10.8 barg @ 200°C)
½", ¾", 1", 1½" and 2" to ASME BPE available as standard. TMA Maximum allowable temperature 428ºF @ 152 psig
Sanitary clamp: (220°C @ 10.5 bar g)
- ASME BPE clamp. Minimum allowable temperature -425ºF (-254°C)
Please note: other connections, sizes and opening pressures are Maximum operating pressure
available on request. PMO 145 psig (10 bar g)
TMO Maximum operating temperature 428ºF @ 145 psig
(220°C @ 10 bar g)
Minimum operating temperature 32ºF (0°C)
5:392
CVS10 Sanitary Check Valve
with Metal Seat
Dimensions / weights (approximate) in inches (mm)
and lbs. (kg) B
Sanitary clamp
Size A B Weight
½" 1.57 (40) 1.0 (25.4) .2 (0.10)
¾" 1.57 (40) 1.0 (25.4) .2 (0.10) A
1" .98 (25) 2.0 (50.5) .3 (0.15)
1½" 1.18 (30) 2.0 (50.5) .4 (0.18)
2" 1.37 (35) 2.5 (64.0) .8 (0.35)
Kv values
Size ½" ¾" 1" 1½" 2"
Kv 2 2 4 8 18
For conversation: Cv (UK) = Kv x 0.963 Cv(US) = Kv x 1.156
Opening pressures in psi (mbar)

Differential pressure with zero flow in a horizontal installation.
Size ½" ¾" 1" 1½" 2"
psi (mbar) .507 (35) .507 (35) .507 (35) .507 (35) .507 (35)
Operation
The valve is opened by the pressure of the fluid. When fluid flow
stops the spring closes the valve before reverse flow can occur.
Valve open
High Purity
Valve closed

How to order
Example: 1 off Spirax Sarco 1" CVS10-1 sanitary check valve
with metal seat, ASME BPE sanitary clamp connections, and
having an internal surface finish of 20 µ-in (0.5 micron) Ra.
Complete with certification dossier.
TI-P029-21-US 12.10
5:393
High Purity
5:394
Sanitary Pressure Gauge
Description
The hygienic pressure gauge for clean steam applications is made
of stainless steel and can be used in adverse service conditions
where pulsation or vibration exists. It is 3A compliant and suitable
for corrosive environments and gaseous or liquid media that will
not obstruct the pressure system.
Available dial size and ranges:

Dial Size Range Range Range Range
2-1/2" 0-30 psi 0-60 psi 0-100 psi 0-160 psi
4" 0-30 psi 0-60 psi 0-100 psi 30hg/60psi
Note: Other sizes and ranges are available through special
request.
Certification
All certification /inspection requirements must be stated at the
Pipe connection 1½" sanitary clamp connection. 4

Note: Other pipe connections are available through a special
quote.
Maximum Short time 1.3 x Full scale reading
PMA allowable Steady Full scale reading
pressure Fluctuating 0.9 x Full scale reading
TMA Maximum allowable temperature 200°C
Minimum allowable temperature -20°C
PMO Maximum operating pressure Range 1 6 bar
Range 2 10bar
TMO Maximum operating temperature 184°C
Materials
Accuracy No. Part Material
Accuracy 4" Dial = 0.5% Full Scale (ANSI Grade 2A) 1 Gauge case Stainless steel
2-1/2" Dial = 1.0% Full Scale (ANSI Grade 1A) 2 Gauge window Laminated Safety Glass
High Purity
When the temperature of the pressure element rises above 68°F 3 Diaphragm 316 Stainless steel
add the accuracy error and when it falls below 68°F subtract the 4 Process Housing 316 Stainless Steel
accuracy error.
Note: These errors are computer generated and for guidance only. Hermetically Sealed/Weather Proof
Installation note: Dimensions /weight (approximate) in inches and pounds
It is recommended that all gauges are fitted with suitable isolation
valves to allow for safe maintenance /replacement. Fittings, clamps
and gaskets for pipe end connections are not supplied.
Maintenance note:
The only maintenance work necessary is regular cleaning of the
polycarbonate window. Solvents should not be used to clean the
window as it may impair clarity.
Caution
Do not over-tighten the clamp as this may cause the gasket to
spread /extrude.
Disposal
The product is recyclable. Care must be taken to ensure disposal of
oil is carried out in accordance with national and local regulations
regarding disposal of waste oil.
Spare parts
No spare parts are available for the hygienic pressure gauge. Tri-Clamp
Dial Size Size C E F G H J M T
How to order 2½" 1½" 2.72 [69.1] 2.87 [73] 0.39 [10] CENTER 1.63 [41.5] 1.14 [29] 2.48 [63] 1.98 [50]
Example: 1 off Spirax Sarco 2½" hygienic pressure gauge 2" 2.72 [69.1] 3.07 [78] 0.39 [10] CENTER 1.83 [46.5] 1.14 [29] 2.48 [63] 2.51 [64]
with a pressure range of 0 - 100 psi and having sanitary clamp 4" 1½" 4.18 [106.2] 4.02 [102] 0.96 [24.4] 1.24 [24.4] 1.93 [49] 2.15 [54.6] 3.85 [97.8] 1.98 [50]
connections. 2" 4.18 [106.2] 4.21 [107] 0.96 [24.4] 1.24 [54] 2.12 [54] 2.15 [54.6] 3.85 [97.8] 2.51 [64]
5:395
Clean Steam Sampling Cart
Description
The Clean Steam Sampling Cart is engineered and fabricated to
improve safety, efficiency, and operability in the collection of clean
steam samples for testing. The unit is specifically designed for taking
critical quality samples for total organic carbon (TOC), conductivity
and microbiological/endotoxin monitoring. The highest regard is
given to maintaining the integrity of your quality samples.
The Clean Steam Sampling Cart is a complete and comprehensive

package for pure or clean steam systems.
Steam In
Pure/clean steam sampling, point-of-use cooling in hot purified
water systems. Coolant Out
Principal features
• Cooling Heat Exchanger
• Sample Outlet Valve
• Cooling Water Pressure Gauge Coolant In
• Cooling Water Isolation Valve
• Pressure Relief Valve
• Sanitary Pipe Supports
• Swivel Casters With Brakes
• Tri-Clamp Connections
• Cleanroom Compatable Construction
Sizes, Pipe, and Connections Sample

• All piping is 316L SS
• Steam side piping will be fully documented
• Cooling water supply, cooling water return, clean steam supply,
sample outlet
• All ½" Tri-Clamp connections Drain
Limiting conditions
High Purity
Steam
PMO Maximum operating pressure 100 psig
Water
TMO Maximum operating temperature 212°F

1
Maximum operating pressure for sanitary fittings is determined by the
sanitary flange clamp rating used for connections. Refer to manufac-
turer’s literature for details.
Materials
Cart 304 Stainless Steel, 1x1x11 gauge,
#4 finish
Clean Steam Piping 316L Stainless Steel, SF4, 15Ra Ep
Cooling Water Piping 316L Stainless Steel
Casters 304 Stainless Steel with non-marking
polyurethane wheels
Material certification documents provided.
TI-7-010-US 10.13
5:396
Packaging Installation
All packaging of the cart is conducted in a clean environment segre- Approach piping for both clean steam and cooling water should
gated from other non stainless steel manufacturing and is in accor- be evaluated by a qualified engineer and necessary modifications
dance with ASME BPE. undertaken to minimize the potential for destructive and/or danger-
ous water hammer events during operation.
How to order Cooling water pressure, including momentary spikes, should be
Time to produce the sample volume is based on the SSC20 heat controlled so as not to exceed the heat exchanger operational spec-
transfer area. Actual sample delivery rates are dependent upon clean ification. Soft opening and closing control valves are recommended.
steam pressure, cooling water inlet temperature and available cool-
ing water flow. Correct condensate drainage within the clean steam line is impor-
tant to protection of clean steam sample cooler cart as well as other
steam system components to guard against potential water hammer
Specification damage.
The mobile steam sampling cart shall be of all-stainless steel, clean
room-compatible construction, with sanitary, self-draining piping Safety and operation
design. The steam condenser shall be a clean steam-compliant and NOTE: This cart is engineered to provide a safer way of obtaining
shall be able to accommodate chilled water, cooling tower water clean steam samples efficiently. However, no steam sample collec-
or municipal water as a cooling source. The system shall include tion device is completely fail-safe. The prudent manager will con-
the following instrumentation and controls at minimum: a sample sider the capabilities of employees and evaluate potential risks and
temperature gauge, a cooling water pressure gauge, a sample outlet advisability of configuring the system with additional safety-related
valve, a cooling water isolation valve and a pressure relief valve. All instrumentation and controls. Your Spirax Sarco representative is
wetted-surface pipeline components shall be manufactured from available to offer advice.
316L stainless steel and provided with Tri-Clamp sanitary couplings.
Service connections shall be ½" Tri-Clamp. Vertical clearance
beneath the sample outlet valve shall be at least 6 in. A validatable WARNING: To avoid the risk of scalding, it is essential that cooling
documentation package shall be provided upon delivery, including water is flowing before opening the sample valve. Always close the
drawings, material certification documents and weld certification sample inlet valve before turning off the cooling water.
documents.
Weights (nominal)
Standard cart in pounds 110–125
Dimensions (nominal)
inches
A 2’-10"
B 5’-4"
C 2’-5¾"
D 3’-7"
E 6"
F 1’-7"
High Purity
B E
C F
D
TI-7-010-US 10.13
5:397
Liquid Drain Trap
Solutions
Liquid Drain
Traps
6:398
Liquid Drain Traps Table of Contents
TI-7-306-US Iron Liquid Drain Traps FA-30, FA-75, FA-150 6: 400

TI-7-309-US Iron Liquid Drain Trap FA-200 6: 402
TI-7-312-US Iron Liquid Drain Trap FAB Super Capacity Series 6: 404
TI-7-316-US Iron Liquid Drain Traps FAI-30, FAI-75, FAI-150, FAI-200 6: 406
TI-7-317-US Ductile Iron Liquid Drain Trap CA14 6: 408
TI-7-315-US Steel Liquid Drain Trap FA450 6: 410
TI-7-3151-US Steel Liquid Drain Trap 3" & 4" FA450 6: 412
TI-7-310-US Steel Liquid Drain Trap F-150V, F-300V 6: 414
TI-7-307-US Stainless Steel Liquid Drain Trap FA-150 6: 416
TI-P148-38-US Stainless Steel Drain Trap CAS14 and CAS14S 6: 418
TI-7-3022-US Stainless Steel Liquid Drain Trap CA46S 6: 420
TI-7-314-US Thermo-Dynamic Liquid Drain Trap TDA52 6: 422
TI-P509-06-US ADV Automatic Drain Valve 6: 424
TI-7-318-US Liquid Drain Traps Selection & Sizing 6: 428

Liquid Drain
INDEX
Traps
6:399
Iron Liquid Drain Traps
FA-30, FA-75, FA-150
The float-operated liquid

drain trap discharges Model FA-30 FA-75 FA-150 Typical Applications
continuously in direct
Sizes 3/4", 1", 1-1/2", 2"
response to variations in Receiver and air line drainage, draining a
liquid flow rate, assuring Connections NPT liquid from its vapor phase
thorough drainage of the
Construction Cast Iron Body, Stainless Steel Internals
system.
4 19
1/2" NPT Balance pipe connection

1/2" NPT Balance pipe connection
3
2
19 20
8
20
7
5
16
15
6
3/4" & 1" 1-1/2", 2"

2 3 6 5 17 16 8 7 1

Liquid Drain
Max. Operating Pressure (PMO) No. Part Material

Traps
Up to 150 psig. The PMO depends on the model selected and the specific
gravity of the liquid being drained. See TIS 7.318.
2 Cover Screws Steel ASTM A449
Max. Operating Temperature FA-30, 75 450˚F (232˚C) 3 Cover Gasket Graphite
FA-150 200 ˚F (93˚C) 4 Cover Cast Iron ASTM A126 CL B
5 Valve Seat Stainless Steel AISI 420F
Pressure Shell Design Conditions 6 Valve Seat Gasket Stainless Steel AISI 302
PMA FA-30,75: 125 psig/0-450˚F 9 barg/0-232˚C 7 Float Stainless Steel AISI 304
Max. allowable pressure FA-150: 150 psig/0-200˚F 10 barg/0-93˚C 8 Lever Stainless Steel AISI 301/304
15 Seat Bracket Stainless Steel AISI 301/304
TMA FA-30,75: 450˚F/0-125 psig 232˚C/0-9 barg
16 Pivot Pin Stainless Steel AISI 302/303
Max. allowable temperature FA-150: 200˚F/0-150 psig 93˚C/0-10 barg
17 Valve Head
& Bracket Assy Stainless Steel AISI 300/440
19 Plug Brass ASTM B16
20 Plug Gasket Stainless Steel ASTM A240
6:400
FA-30, FA-75, FA-150
Capacity
The discharge capacity depends on the differential pressure (inlet pressure
minus outlet pressure) and the specific gravity of the liquid being drained.
See TIS 7.318.   G A
D
Sample Specification F
The liquid drain trap shall be of the float type with screwed NPT connec-
tions. Valve mechanism and float shall be stainless steel with hardened C E
working surfaces, designed to retain a water seal at all times. A 1/2" NPT
tapping shall be provided for a balance pipe. All internals are to be renew-
able and field serviceable. Balance Pipe B
/4" & 1"
Installation
3
connection
The trap must be fitted in a horizontal pipe line with direction of flow as (all models)
1/2" NPT D
indicated and so that the float mechanism is free to rise and fall in a verti- A
cal plane. Full-flow isolating valves should be placed to permit servicing.
F
The high point of the body is provided with a 1/2" NPT tapping for a bal-
ance pipe, which is essential for satisfactory operation of this unit. The E1
balance pipe must be connected with a continuous rise between the tap- C E
ping provided on the body of the trap and the vessel being drained. The
trap discharge should be piped to a safe place.
Maintenance B 11/2" & 2"
before any servicing is performed. Size

A B C D E E1 F G Weight
The trap should be disassembled periodically for inspection and cleaning 3/4", 1" 6.2 4.6 3.3 3 5.75 – 1.3 0.3 9 lb
of the valve head and seat. 157 117 84 77 146 – 33 7.9 4.1 kg
Worn or damaged parts should be replaced using a complete repair kit. 1-1/2" 8.5 4.25 3 0.7 8.4 3.5 – 18 lb
Complete installation and maintenance instructions are given in 216 108 76 17 213 89 8.2 kg
IMI 7.306 which accompanies the product. 2" 9.8 4.9 4.9 0.12 9.1 – 1.9 – 26 lb
249 124 125 3 230 – 49 11.8 kg
Liquid drain traps can be used to drain most liquids from most gases.
However, some applications, particularly those involving hazardous or
unusual fluids, may be subject to regulation or may otherwise require
special consideration.
Spirax Sarco will endeavor to provide whatever data is necessary to

assist in product selection.
Spare Parts
3/4" & 1"
E F
Liquid Drain
Traps
P D
B
Replacement Module Kit (½", ¾", 1" only)- Consists of: Valve
Mechanism (w/Float) attached to a Cover and supplied with
a Cover Gasket, Nameplate and a set of Cover Bolts.

Gasket Kit (Set of 3 cover and
mechanism gaskets) B, E
D
E F Valve mechanism kit (less float) D, E, F
1-1/2" & 2"
Float Kit P
TI-7-306-US 2.14
6:401
Iron Liquid Drain Trap
FA-200
Balance Pipe Connection
The float-operated liquid 1" - 3/8" NPT
Model FA-200 16 4 19 18 1
drain trap discharges 1-1/2" - 1/2" NPT
continuously in direct PMO 200 psig
response to variations in
Sizes 1" &1-1/2"
liquid flow rate, assuring
thorough drainage of the Connections NPT
system.
20
No. Part Material
2 Cover Screws Steel ASTM A449
5 Valve Seat Stainless Steel (1") AISI 304 (1-1/2") AISI 303
6 Main Valve
Assembly Gasket Graphite
7 Cap Screw Copper Alloy Everdur 1015 6 2 3 7 5 15 17 8
or ASTM B 97-S1 Alloy
B14
8 Float Stainless Steel AISI 304
15 Main Valve
Assembly Housing Cast Brass ASTM B 62
16 Pivot Pin Stainless Steel AISI 303
17 Valve Head Stainless Steel (1") AISI 304 (1-1/2") AISI 303 Typical Applications
18 Pivot Rod Die Forged Brass (1") ASTM B 124 Receiver and air line drainage, draining a liquid from its vapor
Cast Brass (1-1/2") ASTM B62 phase.
  D Up to 200 psig. The PMO depends on the model selected and
Liquid Drain
the specific gravity of the liquid being drained. See TIS 7.318
F
Traps

C E

PMA 200 psig/0-450˚F 14 barg/0-232˚C
B A Max. allowable pressure
TMA 450˚F/0-200 psig 232˚C/0-14 barg

1" 8.5 3.9 2.6 0.37 6.9 1.8 15 lb
216 100 65 9 175 46 6.8 kg
1-1/2" 10.75 5.75 3 0.56 9.1 2.5 30 lb
273 146 76 14 232 64 13.6 kg
6:402
Iron Liquid Drain Trap
FA-200
Capacity Installation
The dischrage capacity depends on the differential pressure (inlet The trap must be fitted in a horizontal pipe line with direction of
pressure minus outlet pressure) and the specific gravity of the liquid flow as indicated and so that the float mechanism is free to rise and
being drained. See TIS 7.318. fall in a vertical plane. Full-flow isolating valves should be placed
to permit servicing. The high point of the body is provided with an
Sample Specification NPT tapping for a balance pipe, which is essential for satisfactory
The liquid drain trap shall be of the float type with screwed NPT operation of this unit. The balance pipe must be connected with a
connections. Float and valve head and seat shall be stainless steel continuous rise between the tapping provided on the body of the
designed to retain a water seal at all times. An NPT tapping shall be trap and the vessel being drained. The trap discharge should be
provided for a balance pipe. All internals are to be renewable and piped to a safe place.
field serviceable.
Maintenance
Liquid drain traps can be used to drain most liquids from most connections. Complete isolation of the trap from both supply and
gases. However, some applications, particularly those involving return line is required before any servicing is performed. The trap
hazardous or unusual fluids, may be subject to regulation or may should be disassembled periodically for inspection and cleaning
otherwise require special consideration. of the valve head and seat. Worn or damaged parts should be
replaced using a complete repair kit.
Spirax Sarco will endeavor to provide whatever data is necessary Complete installation and maintenance instructions are given in
to assist in product selection. IMI 7.306 which accompanies the product.
Spare Parts
4A
Liquid Drain
Traps
4
5 1A
Gasket kit (set of 3) 1A

Valve mechanism kit (less float) 4, 4A
Float kit 5
TI-7-309-US 2.14
6:403
FAB Super Capacity Series
2" FAB-10
The float-operated 4 1/2" NPT Balance
liquid drain trap Model FAB-10 FAB-150 FAB-75 FAB-175 Pipe Connection
discharges con- 9,10

Sizes 2" 1-1/2" 2-1/2" 2"
tinuously in direct
response to varia- Connections NPT
tions in liquid flow 1
Cast Iron Body 19
rate, assuring thor- Construction 8
Stainless Steel Stainless Steel valve head & seat
ough drainage of 18
Internals Brass valve housing
the system.
Options Gauge glass
2 3
5 16
17
Note: FAB-75, FAB-150 and FAB-175 valves are double-seated
and may not shut tight under no-load conditons. 1/2"NPT Balance
Normally, the liquid load will always be greater than the 4 Pipe Connection
small residual leakage.
9,10
No. Part Material 1-1/2" FAB-125
2" FAB-175 1
18
2 Cover Screws Carbon Steel ASTM A449 8
5 Valve Seat Stainless Steel Type 303 2 3 16
6 7
6 Valve Seat Gasket (FAB-10) Stainless Steel Type 302 17 15
5
Valve Assembly Gasket Graphite
7 Main Valve 1/2"NPT Balance
Copper Alloy Everdur 1015
Assembly Screws Pipe Connection
4
8 Float Stainless Steel Type 304
9,10
15 Main Valve Assy. Housing Stainless Steel ASTM A743 CF8M
16 Pivot Pin Stainless Steel Type 303 2-1/2" FAB-75
1
17 Valve Head Stainless Steel (FAB-10, 150, 175) Type 303 18
ASTM A351GR. CF8M 8
Liquid Drain
18 Float Arm Stainless Steel Type 301

Traps
19 Seat Bracket Stainless Steel (FAB-10) Type 304

Head Bracket, Stop, Link Stainless Steel (FAB-10) Type 301
2 3 16
6 7 15
17 5
Receiver and air line drainage,
draining a liquid from its vapor phase.

PMA FAB-75, 150, 175 175 psig/0-450˚F 12 barg/0-232˚C
Max. Operating Pressure (PMO) Up to 175 Max. allowable pressure FAB-10 125 psig/0-450˚F 9 barg/0-232˚C
psig. The PMO depends on the model selected and the specific
gravity of the liquid being drained. See TI-7-318-US. TMA FAB-75, 150, 175 450° F/0-175 psig 232°C/0-12 barg
Max. Operating Temperature 450˚F(232˚C) Max. allowable temp. FAB-10 450° F/0-125 psig 232°C/0-9 barg
TI-7-312-US 04.14
6:404
FAB Super Capacity Series
D
F 2" FAB-10
Dimensions
C (nominal) in inches and millimeters
E
D
Type
& Size A B C D E F Weight
FAB-10 12.2 5.9 4.5 0.5 10.7 3 43 lb
2" 309 149 114 13 271 76 19.5 kg
B A
FAB-150 8.8 4.25 3 0.68 8.3 2.5 22 lb
D 1-1/2" 224 108 76 17 211 64 10.0 kg
F FAB-175 12.1 5.9 4.5 0.5 11 4 48 lb

1-1/2"FAB-150 2" 306 149 114 13 279 102 21.8 kg
C FAB-75 15.4 9.25 7.25 1.4 15.6 3.75 90 lb

2-1/2" 390 235 184 35 397 95 40.8 kg
B A
D
D F
F 2"FAB-175
C
E
C E
B A
A
B
2-1/2" FAB-75
Capacity
The discharge capacity depends on the differential pressure (inlet
pressure minus outlet pressure) and the specific gravity of the liquid
being drained. See TIS 7.318. Spare Parts
Sample Specification 1½", 2½" FAB-75
The liquid drain trap shall be of the float type with screwed NPT con-
nections. Float and valve heads and seats shall be stainless steel. An 2" FAB-75
NPT tapping shall be provided for a balance pipe. All internals shall be
renewable and field serviceable.
Installation
The trap must be fitted in a horizontal pipe line with direction of flow as
indicated and so that the float mechanism is free to rise and fall in a
vertical plane.
The high point of the body is provided with an NPT tapping for a
E
balance pipe, which is essential for satisfactory operation of this unit. Valv FD
eM
The balance pipe must be connected with a continuous rise between Asseechanism P
mbly B
the tapping provided on the body of the trap and the vessel being
Liquid Drain
drained. The trap discharge should be piped to a safe place.
2" FAB-10
Traps
Maintenance Valve Mechanism Kit
connections. Complete isolation of the trap from both supply and return
Gasket Kit (set of 3 cover B, E
The trap should be disassembled periodically for inspection and and Mechanism Gaskets)
cleaning of the valve head and seat.
Valve Mechanism D, E, F
Worn or damaged parts should be replaced using a complete repair kit.
Complete installation and maintenance instructions are given in Kit (less float)
IM-7-306-US which accompanies the product. Float Kit P
Liquid drain traps can be used to drain most liquids from

most gases. However, some applications, particularly those
involving hazardous or unusual fluids, may be subject to
regulation or may otherwise require special consideration.
Spirax Sarco will endeavor to provide whatever data is
necessary to assist in product selection. TI-7-312-US 04.14
6:405
FAI-30, FAI-75, FAI-150, FAI-200
The float-operated
liquid drain trap Model FAI-30 FAI-75 FAI-150 FAI-200
discharges con- T ypical A pplications
tinuously in direct Sizes 1/2", 3/4", 1", 1-1/2"
Receiver and air line drainage, draining a liquid from
response to varia- Connections NPT its vapor phase
tions in liquid flow
rate, assuring thor- Construction Cast Iron Body & Cover
ough drainage of Stainless Steel Internals
1-1/2" FAI 30 and FAI 200 only
the system.
FAI-30 and FAI-200 only
19, 20
19, 20 3
8
15
7
8,18
1
5 16 16
4
15
2
2A
3
2B
L imiting O perating C onditions C onstruction M aterials

Liquid Drain
No. Part Material

Traps
Max. Operating Pressure (PMO) Up to 200 psig. The PMO 1 Body Cast Iron ASTM A126 CL B
depends on the model selected and the specific gravity of the liquid 2 Cover Screws Carbon Steel ASTM A449
being drained. See TIS 7.318.
2A Cover Bolts Alloy Steele ASTM A 193 B7
Max. Operating Temperature 450˚F (232˚C) 2B Cover Nuts 3/4" & 1" 7/16 - 14 UNC-2A ASTM A 194 2H
P ressure S hell D esign C onditions 5 Valve Seat Stainless Steel Type 420F
7 Ball Float Stainless Steel Type 304
PMA 200 psig/0-450˚F 13.8 barg/0-232˚C 8 Float Arm Stainless Steel AISI 301/302/304
15 Seat Bracket Stainless Steel AISI 301/302/304
TMA 450˚F/0-200 psig 232˚C/0-13.8 barg 16 Pivot Pin Stainless Steel Type 302 or 303
18 Valve Head Stainless Steel Type 440 Gr.C
6:406
FAI-30, FAI-75, FAI-150, FAI-200
4.8 1/2" NPT
122 Balance
2.7 3.3 Pipe
69 84 Connection 11.36
9.84
10.01
3.33
5.8 6.54
4.8 147
122 10.70
10.00
6.5
WEIGHT: 13.4 lb 165
6 kg
C apacity I nstallation
The discharge capacity depends on the differential pressure (inlet pres- The trap must be fitted in a horizontal pipe line with direction of flow as
sure minus outlet pressure) and the specific gravity of the liquid being indicated and so that the float mechanism is free to rise and fall in a vertical
drained. See TIS 7.318. plane. Full-flow isolating valves should be placed to permit servicing.
The high point of the body is provided with a 1/2" NPT tapping for a bal-
S ample S pecification ance pipe, which is essential for satisfactory operation of this unit. The
balance pipe must be connected with a continuous rise between the tapping
The liquid drain trap shall be of the float type with horizontal in-line
provided on the body of the trap and the vessel being drained. The trap dis-
NPT connections. Valve mechanism and float shall be stainless steel
charge should be piped to a safe place.
with hardened working surfaces, designed to retain a water seal at
all times. A 1/2" NPT tapping shall be provided for a balance pipe.
All internals are to be renewable and field serviceable. M aintenance
Liquid drain traps can be used to drain most liquids from most before any servicing is performed.
gases. However, some applications, particularly those involv- The trap should be disassembled periodically for inspection and cleaning of
ing hazardous or unusual fluids, may be subject to regulation the valve head and seat.
or may otherwise require special consideration. Worn or damaged parts should be replaced using a complete repair kit.
Spirax Sarco will endeavor to provide whatever data is neces- Complete installation and maintenance instructions are given in
sary to assist in product selection. IMI 7.306 which accompanies the product.
S pare P arts
1/2", 3/4", 1" Sizes 1-1/2" Size
Liquid Drain
Traps
1A
4 5 1A
Gasket Kit (set of 3 Cover) 1A

Complete Valve Mechanism Kit (less float) 4
Float Kit Float, Screw, Washer 5
TI-7-316-US 1.14
6:407
Ductile Iron Liquid Drain Trap
CA14
The float-operated liq-

uid drain trap discharg- Model Í CA 14
Receiver and airline drainage, draining a liq-
es continuously in direct PMO 203 psig uid from its vapour phase.
response to variations in
liquid flow rate, assuring
Sizes 1/2" & 3/4"
thorough drainage of the
system. The CA 14 has Connections NPT
a synthetic rubber valve
head for positive closure. Construction Ductile Iron 10 4 3 1 2

PMA 232 psig/0-248˚F 16 barg/0-120˚C

203 psig/389˚F 14 barg/198˚C
188 psig/482˚F 13 barg/250˚C
TMA 482˚F/0-188 psig 250˚C/0-13 barg

Differential Pressure — bar 5 7 6 9

.1 .2 .3 .5 .7 1 2 3 5 10 14
1000
Liquid Drain
400
Traps
Condensate — kg/h
700
300 C onstruction M aterials
No. Part Material
500
1 Cover Ductile (SG) Iron DIN 1693 GGG 40
200
400 2 Cover Bolts Steel BS 3692 Gr B.8
M10 x 30
150
300 3 Cover Gasket Asbestos-free Synthetic Fiber BS 2815 Gr.B
4 Body Ductile (SG) Iron DIN 1693 GGG 40
Condensate — lb/h
100 5 Main Valve Synthetic Rubber Viton

200
6 Main Valve Seat Stainless Steel AISI 431
150 70 7 Main Valve Stainless Steel AISI 304
Seat Gasket
50 9 Main Valve Stainless Steel BS 6105 C1 A2-70
100 Assembly Screws M4 x 6
1 2 3 5 7 10 20 30 50 70 100 200
10 Ball Float & Lever Stainless Steel AISI 304
Differential Pressure — psi
6:408
Ductile Iron Liquid Drain Trap
CA14
The liquid drain trap shall be of the float type with screwed A
NPT connections (top inlet, side outlet.) Body material shall C

be Ductile (SG) Iron. Valve mechanism shall be stainless
steel with viton valve head designed to retain a water seal at
all times. All internals are to be renewable & field servicable F
without disturbing the piping connections.
D
I nstallation
The trap must be fitted in a horizontal plane, as shown, with
the inlet at the top so that the float mechanism is free to rise E withdrawal
distance
and fall vertically. The discharge should be piped to a safe
place. B
M aintenance
and return line is required before any servicing is performed.
and cleaning of the valve head and seat.
Worn or damaged parts should be replaced using a complete D imensions ( nominal ) in inches & millimeters
repair kit.
given in the IMI sheet which accompanies the product. 1/2", 3/4" 5.8 4.5 3.15 4.5 4.1 2.4 5.5 lb
147 114 80 114 105 60.5 2.5 kg
S pare P arts
Maintenance Kit A, B (2 off), C, D, E, F, G, O
Seal Kit C, O
Available spare parts are shown in heavy outline. Parts drawn in bro-
ken line are not supplied as spares.
Liquid Drain
Traps
F G
D E
BC
TI-7-317-US 03.94
6:409
Steel Liquid Drain Trap
FA450
1/2" NPT
Balance Pipe
3/4" & 1"
The float-operated Connection
liquid drain trap Model FA450 2 3 9 1
discharges con- PMO 465 psig (see below)

tinuously in direct Sizes 3/4" to 2"
response to varia-
tions in liquid flow Connections NPT
rate, assuring thor- Stainless Steel Internals 19
ough drainage of 20
Options ANSI 150, 300 or 600 flanges
the system. SW Connections to ANSI B16.11 11
1/2" Bottom Drain 7
4
13
Note: 1-1/2" and 2" valves are double-seated, and may not shut tight under no-load conditions.
Normally, the liquid load will always be greater than the small residual leakage.
65 12 8
Construction Materials 1/2" NPT
Balance Pipe
No. Part Material Connection
1 Body Steel ASTM A216 WCB 2 9 3 1
1-1/2" & 2"
2 Cover Bolts Steel ASTM A 193 B7
Cover Nuts 3/4" & 1" 7/16 - 14 UNC-2A ASTM A 194 2H
1-1/2" & 2" 5/8-11UNC-2A
3 Cover Gasket Stainless Steel Reinforced Exfoliated Graphite
4 Cover Steel ASTM A216 WCB 19
20
5 Valve Seat (3/4" & 1") Stainless Steel ASTM A276 Type 420F
7
Main Valve Assembly Stainless Steel AISI 431 6
w/ erosion deflector (1-1/2" & 2") 13
6 Valve Seat Gasket Stainless Steel ASTM A240 Type 301 4
(3/4" & 1")
Main Valve Assy Stainless Steel Reinforced Exfoliated Graphite
Gasket 1-1/2" & 2" 5 8
7 Pivot Frame Assy Stainless Steel AISI 18-8
Set Screws ( 3/4" & 1") 10-24 Fillister Head ANSI B 18.6.3
Main Valve Assembly Steel Limiting Operating Conditions*
Cap Screws (1-1/2") 1/4-20 ASTM 276 Type 304 Max. Operating Pressure (PMO) Up to 465 psig. The PMO
Liquid Drain
Studs & Nuts (2") 5/16-18 ASTM 276 Type 431 & 304 depends on the model selected and the specific gravity of the
Traps
8 Ball Float & Lever Stainless Steel ASTM A240 Type 304 liquid being drained. See TIS 7.318.
11 Support Frame Stainless Steel ASTM A240 Type 304
12 Pivot Frame Stainless Steel ASTM A240 Type 304 Max. Operating Temperature 750 ˚F (400˚C)
13 Erosion Deflector Stainless Steel ASTM A582 Type 303
19 Plug Stainless Steel Pressure Shell Design Conditions*
Typical Applications Max. allowable pressure 505 psig/750˚F 35 barg/400˚C
Receiver and air line drainage, draining a liquid from its vapor phase TMA 750˚F/0-505 psig 400˚C/0-34 barg
* The limiting operating and design conditions for ANSI

150 flanged units will be limited by the flange rating
6:410
FA450
Capacity
The discharge capacity depends on the differential pressure
(inlet pressure minus outlet pressure) and the specific gravity of
the liquid being drained. See TIS 7.318.
Sample Specification A
Liquid drain traps shall be of the mechanical ball float type A1
having steel bodies, horizontal in-line connections, and stain-
D
less steel valve heads, seats and ball floats. Internals of the G
trap shall be completely servicable without disturbing the
piping.
B
Installation
The trap must be fitted in a horizontal pipe line with direction of C
flow as indicated and so that the float mechanism is free to rise
and fall in a vertical plane. Full-flow isolating valves should be
F E H
placed to permit servicing. Withdrawal
The high point of the body is provided with a 1/2" NPT tapping
for a balance pipe, which is essential for satisfactory operation of
this unit. The balance pipe must be connected with a continuous Dimensions
rise between the tapping provided on the body of the trap and (nominal) in inches and millimeters
the vessel being drained. The trap discharge should be piped to
a safe place. Size
A
A1 B C D E F G H Scr/SW Flg
3/4" 6.1 10.1 3.0 3.1 6.4 4.7 7.4 4.0 — 18.0 lb 23.8 lb
Maintenance 155 255 76 79 163 120 189 102 8.2 kg 10.8 kg
1" 6.5 10.4 5.0 3.8 8.2 6.3 9.2 5.8 — 24.2lb 33 lb
This product can be maintained without disturbing the piping 165 264 127 96 208 160 234 147 11.0 kg 15 kg
connections. Complete isolation from both supply and return 1-1/2" 9.8 14.0 5.6 3.6 9.8 7.7 11.1 6.4 4.7 55.1 lb 64.0 lb
line is required before any servicing is performed. 250 356 142 347 250 195 282 163 119 25.0 kg 29.0 kg
The trap should be disassembled periodically for inspection 2" 11.8 16.0* 6.0 4.0 10.0 7.7 11.6 6.5 6.0 66.1 lb 70.5 lb
and cleaning of the valve head and seat. 300 406* 152 102 255 195 295 165 152 30.0 kg 32.0 kg
Worn or damaged parts should be replaced using a complete *ANSI 600 16.5" 419 mm
valve mechanism kit.
Spare Parts
P - 2" Inlet Baffle Valve Mechanism Kit

P w/ Float ( 3/4" & 1") A,B,C,D,E,F,G
1-1/2" Valve Mechanism Kit (1-1/2"& 2") A,B,D,P
Inlet Baffle
Gasket Kit (3 sets of cover
Liquid Drain
and Mechanism Gaskets) B,T
Traps
Float Kit (1-1/2"& 2") C
T
B G AE F D C
The erosion deflector is pressed into the body during
3/4" & 1" Main Valve Assembly manufacture and not available as a spare.
A D C
1-1/2" & 2"

Main Valve
Assembly
Liquid drain traps can be used to drain liquids from most gases.
However, some applications, particularly those involving hazardous or
unusual fluids, may be subject to regulation or may otherwise require
assist in product selection. TI-7-315-US 04.14
6:411
3" and 4" FA450
The float-operated
liquid drain trap dis-
Model FA450 Typical Applications
Draining a liquid from a gas in large process applications.
charges continuously Sizes 3" 4"
in direct response to
Connections NPT, SW, Flanged Flanged
variations in liquid flow
rate, assuring thorough Construction Carbon Steel Body
drainage of the system. Stainless Steel Internals
7 8
Standards 3/4" NPT
Balance Pipe
Connection
Equipment Directive 97/23/EC, and carries the CE mark when so required.
Certification
This product is available with certification to EN 10204 3.1. Designed in accordance
with ASME VIII Dir 1. Note: All certification/inspection requirements must be stated 2
Note: The double seated valve may not shut tight under no-load conditions. 4
Normally, the liquid load will always be greater than the small residual leakage. 5
3
No. Part Material
1 Body Cast Carbon Steel ASTM A216 WCB 1
2 Cover Cast Carbon Steel ASTM A216 WCB
3 Cover Gasket Graphite with SS insert
4 Cover Bolts Steel ASTM A193 GR B7
5 Lockwashers Steel
6 Main Valve Assembly Stainless Steel AISI 300 & Hardened
Head and Seat
Valve Mech. Gasket Graphite
Valve Mech. Screws Stainless Steel 9
10
7
8

Float
Cover Plug (3/4" NPT)
Drain Plug (3/4" NPT)
Stainless Steel
Steel
Steel
ASTM A240 Type 304
➧
9 Companion Flange Forged Steel
10 Flange Bolts Steel ASTM A193 GR B7
Capacities Limiting Operating Conditions*

For liquids other than cold water, see TIS 7.318. Max. Operating Pressure (PMO) Up to 450 psig, depending on
.1 .15 .2 .3 .4 .5 .7 1 1.5 2 3 4 5 7 10 15 20 32 the specific gravity of the liquid being drained. See TIS 7.318.
1,000,000 400,000 Max. Operating Temperature 650˚F (343˚C) at 450 psig
Cold Water kg/h
800,000 (31 barg)

700,000 300,000
Liquid Drain
600,000
* 750˚F (400˚C) at
Traps
500,000
200,000
400,000 operating pressures below
150,000
300,000
375 psig (26 barg)
100,000
200,000 Pressure Shell Design Conditions*
150,000
70,000

50,000 PMA 450 psig/0-650˚F 31 barg/0-343˚C
100,000
40,000 Max. allowable pressure
80,000 425 psig/700˚F 29 barg/371˚C
70,000
Cold Water lb/h
30,000 375 psig/750˚F 26barg/400˚C

60,000
50,000 TMA
20,000
40,000 Max. allowable temperature 750˚F/0-375 psig 400˚C/0-26 barg
15,000
30,000
1 1.5 2 3 4 5 7 10 15 20 30 40 50 70 100 150 200 300 400
* The limiting operating and design conditions for ANSI 150
* In this region the trap capacity may exceed the flow flanged units will be limited by the flange rating.
capactiy of the connection piping.
6:412
3" and 4" FA450
Dimensions (nominal) 3/4" NPT
Balance Pipe
Connection
32.0
813
withdrawal
Inlet 16.0
Companion 406
Flange * 8.0
203
23.7
602
➧
6.75
171
3/4" NPT
15.52 12.0 11.5
394 305 292
.625Ø
Mounting Holes 17.5
3" NPT, SW 444
27.75 705
Weight 485 lb. (220 kg)
28.9 734
3"&4" Flanged
38.9 988
* The inlet connection on NPT and SW traps is a standard 4" ANSI 300 RF Flange bolted to the trap body.
The flange bore is 3", NPT or SW to match the outlet connection of the trap.
Liquid drain traps shall be of the mechanical ball float type having steel bodies with
stainless steel internal parts. The piping connections shall be horizontal in-line, and
the body shall incorporate mounting legs with drilled pads. The trap body shall Spare Parts
be horizontally split and all internal parts shall be completely serviceable without
disturbing the inlet and outlet piping.
Installation
The trap should be located below and close to the equipment drain point. A pipeline
strainer should be installed ahead of the trap, and full-flow isolating valves should be
placed to permit servicing. The mounting legs should be bolted to a firm horizontal P
support. Access above the trap must be provided for servicing. The cover has a
plugged 3/4" NPT balance pipe connection. The balance pipe must be connected with
a continuous rise between the trap and the eaquipment being drained.
D
Complete installation instructions are given in IMI 7.3151.
Liquid Drain
F
E
Traps
Maintenance
This product can be maintained without disturbing the piping connections. Complete B
isolation from both supply and return line is required before any servicing is performed.
The trap should be disassembled periodically for inspection and cleaning of the valve
mechanism.
Complete installation and maintenance instructions are given in IMI 7.3151, which
➧
Liquid drain traps can be used to drain most liquids from most gases. However, Valve Mechanism Kit D,E,F
some applications, particularly those involving hazardous or unusual fluids, may be
subject to regulation or may otherwise require special consideration. Gasket Kit (pkt of 3 each) B,F
Float Kit P
Spirax Sarco will endeavor to provide whatever data is necessary to assist in
product selection.
TI-7-3151-US 2.14
6:413
F-150V, F-300V
The float-operated 1/4" NPT Balance Pipe

liquid drain trap dis- Model F-150V F-300V 1 8 13 3 2 4 Connection
charges continuously PMO 150 psig 300 psig
in direct response to
variations in liquid Sizes 1/2"
flow rate, assuring
Connections NPT
thorough drainage of
the system. Construction Stainless Steel Body
Carbon Steel Cover
Options SW to ANSI B16.11
11
No. Part Material
1 Body Stainless Steel AISI 304 7 14 12 5 6
2 Cover Screws Steel ASTM A449 Type 1
4 Cover Forged Steel ASTM A105
5 Valve Seat Stainless Steel AISI 420F Receiver and air line drainage, draining a liquid
6 Valve Seat Gasket Stainless Steel AISI 303 from its vapor phase.
7 Float Screw & washer Stainless Steel AISI 304
8 Ball Float Stainless Steel AISI 304 Limiting Operating Conditions
11 Valve Seat Bracket Stainless Steel AISI 301
12 Pivot Pin Stainless Steel AISI 303
13 Body Retaining Ring Forged Steel ASTM A105 F-150V F-300V
Specific Gravity psig b
arg psig barg
14 Lever & Ball Head Stainless Steel AISI 301/304 Lever
1.0 150 10.3 300 20.7
AISI 440 Ball Head .95 150 10.3 300 20.7
.90 150 10.3 300 20.7
.85 150 10.3 300 20.7
.80 138 9.5 282 19.4
.75 119 8.1 243 16.7
.70 100 6.8 203 13.9
.65 80 5.5 164 11.2
.60 61 4.2 125 8.6
.55 42 2.8 86 5.9
Liquid Drain
.50 23 1.5 46 3.1

Traps
5.3"
Weight 135 mm Max. Operating Temperature 750˚F (399˚C)
6 lb
2.7 kg
PMA 450 psig/0-750˚F 31 barg/0-399˚C

5.4" Max. allowable pressure
139 mm
6.1"
156 mm TMA 750˚F/0-450 psig 399˚C/0-31 barg
Cold Water Capacity lb/h

Differential pressure
psi 1 2 5 10 20 30 50 65 75 100 125 150 250 300
bar .07 .14 .34 .69 1.4 2.1 3.5 4.5 5.2 6.9 8.6 10.3 17.2 20.7
F-150V 150 200 295 395 530 625 785 880 940 1060 1160 1250 – –
F-300V 80 105 145 210 280 335 420 470 500 570 620 680 850 920
For kg/h, multiply lb/hr by .454
6:414
F-150V, F-300V
Conversion Factors
for equivalent cold water capacity of light liquids
Specific gravity .95-.99 .90-.94 .85-.89 .80-.84 .75-.79 .70-.74 .65-.69 .60-.64 .55-.59 .50-.54
Conversion Factor 1.03 1.06 1.09 1.12 1.16 1.20 1.24 1.29 1.35 1.42
Draining Cold Water & Liquids of specific Installation

gravity 1.0 The trap must be fitted in a vertical pipe line with direction of
Obtain the required cold water capacity by multiplying the peak flow as indicated and so that the float mechanism is free to rise
load by a safety factor of 1.5. Select the drain trap from the and fall in a vertical plane.
capacity table which satisfies the required cold water capacity The cover is provided with a 1/4" tapping for a balance pipe,
and operates at the minimum pressure differential of the appli- which is essential for satisfactory operation of this unit. The bal-
cation. ance pipe must be connected with a continuous rise between
the tapping provided on the trap and the vessel being drained.
Sample Specification The trap discharge should be piped to a safe place.
The liquid drain trap shall be of the float type with screwed NPT
connections. Valve mechanism shall be stainless steel with hard- Maintenance
ened working surfaces designed to retain a water seal at all times. This product can be maintained without disturbing the piping
A 1/4" NPT tapping shall be provided for a balance pipe. All inter- connections. Complete isolation of the trap from both supply
nals are to be renewable and field serviceable. and return line is required before any servicing is performed.
cleaning of the valve head and seat. Worn or damaged parts
Draining Liquids of specific gravity 0.5 to 0.95 should be replaced using a complete repair kit.
Determine the "Equivalent Cold Water Capacity" of the light Complete installation and maintenance instructions are
liquid by multiplying its peak load (include a safety factor of given in the IMI 7.306 which accompanies the product.
1.5) by the conversion factor given in the table above. If the
maximum load is accurately known, the safety factor can be
reduced or eliminated. Liquid drain traps can be used to drain most gases.
Refer next to Limiting Conditions table which gives the maxi- However, some applications, particularly those involving
mum operating pressure with various gravity liquids. For liq- hazardous or unusual fluids, may be subject to regulation
uids between those listed, use the next lower specific gravity. or may otherwise require special consideration.
Determine the maximum operating pressure equal to, or greater Spirax Sarco will endeavor to provide whatever data is nec-
than, the inlet pressure of the application. essary to assist in product selection.
Spare Parts
Liquid Drain
5
Traps
4
Cover Gasket (Set of 3 Cover & Seat Gaskets) 1A

Valve Mechanism Kit 4 1A
Float Kit 5
TI-7-310-US 2.14
6:415
Stainless Steel Liquid Drain Trap
FA-150
The float-operated
liquid drain trap Model FA-150
discharges continuously
PMO 150 psig
in direct response to Receiver and air line drainage, draining
variations in liquid flow liquid from its vapor phase.
Sizes 1/4"
rate, assuring thorough
drainage of the system. Connections NPT
Stainless Steel Body

Construction and Internals
1/4" NPT Balance Pipe Connection
No. Part Material
1 Body Stainless Steel AISI 304 11
2 Cover Screws Plated Steel ASTM A574
10
Cover Nuts ASTM A 563
6 1
2
4 Valve Seat Stainless Steel AISI 420F
5 ‘O’ Rings BUNA-N
6 Float Stainless Steel AISI 304 3
9
7 Seat Bracket Stainless Steel AISI 301
8 Pivot Pin Stainless Steel AISI 303 8
9 Valve Head Stainless Steel AISI 300/440 7 4
& Arm 5
10 Connection Stud Stainless Steel AISI 304 12
11 Connection Nut Stainless Steel AISI 303
12 Drain Plug Stainless Steel AISI 316
5.8"
148 mm
2.1"
54 mm Max. Operating Pressure (PMO)

Specific Gravity psig barg
1.0 150 10.3 Max. Operating Temperature 250˚F (121˚C)
Liquid Drain
.95 135 9.3 Pressure Shell Design Conditions

.90 119 8.2
Traps
.85 104 7.1 PMA150 psig/0-250˚F 10 barg/0-121˚C

5.3"
134 mm .80 89 6.1 Max. allowable pressure
.75 73 5.0
.70 58 4.0 TMA250˚F/0-150 psig 121˚C/0-10 barg
.65 43 2.9 Max. allowable temperature
Weight .60 25 1.7
2 lb
0.9 kg .55 12 0.8
Cold Water Capacity lb/h  .10" (2.5mm) orifice diameter

Differential pressure
psi 1 2 5 10 20 30 50 65 75 100 125 150
bar .07 .14 .34 .69 1.4 2.1 3.5 4.5 5.2 6.9 8.6 10.3
1/4" FA-150 125 165 250 330 450 530 650 750 790 900 980 1025
For kg/h, multiply lb/h by .454
6:416
FA-150
Conversion Factors
for equivalent cold water capacity of light liquids
Specific gravity .95-.99 .90-.94 .85-.89 .80-.84 .75-.79 .70-.74 .65-.69 .60-.64 .55-.59
Conversion Factor 1.03 1.06 1.09 1.12 1.16 1.20 1.24 1.29 1.35
Draining Cold Water & Liquids of specific Spare Parts

gravity 1.0
Obtain the required cold water capacity by multiplying the peak load
by a safety factor of 1.5. Select the drain trap from the capacity table
which satisfies the required cold water capacity and operates at the
minimum pressure differential of the application.
Draining Liquids of specific gravity 0.55 to 0.95 1B

Determine the "Equivalent Cold Water Capacity" of the light liquid by
multiplying its peak load (include a safety factor of 1.5) by the conver-
sion factor given in the table above. If the maximum load is accurately
known, the safety factor can be reduced or eliminated.
Refer next to Limiting Conditions table which gives the maximum
operating pressure with various gravity liquids. For liquids between
those listed, use the next lower specific gravity. Ensure that the maxi- 1A
mum operating pressure is equal to, or greater than, the inlet pressure
of the application.
5
The liquid drain trap shall be of the float type with screwed NPT
connections. Body shall be stainless steel, and valve mechanism
shall be stainless steel with hardened working surfaces designed to
retain a water seal at all times. An NPT tapping shall be provided 4
for a balance pipe. All internals are to be renewable and field ser-
viceable. 6
2
Installation
The trap must be fitted in a vertical pipe line so that the float mech- 1B
anism is free to rise and fall in a vertical plane.
The high point of the cover is provided with a 1/4" NPT tapping 6
for a balance pipe, which is essential for satisfactory operation of
this unit. The balance pipe must be connected with a continuous 6
rise between the tapping provided on the cover of the trap and the
vessel being drained. The trap discharge should be piped to a safe
place.
Liquid Drain
Maintenance
Traps
This product can be maintained without disturbing the inlet piping con-
nections. Complete isolation of the trap from both supply and return
Gasket Kit (Set of 3) 1A
The trap should be disassembled periodically for inspection and clean-
ing of the valve head and seat. Complete valve mechanism
Worn or damaged parts should be replaced using a complete repair assembly 4
kit. Complete installation and maintenance instructions are given Float with Screw & Washer 5
in IM-7-306-US which accompanies the product.
Liquid drain traps can be used to drain most liquids from most
gases. However, some applications, particularly those involving haz-
ardous or unusual fluids, may be subject to regulation or may other-
wise require special consideration.
assist in product selection. TI-7-307-US 2.14
6:417
Stainless Steel Drain Trap
CAS14 and CAS14S
The float-operated liquid Typical Applications

Model CAS14 CAS14S
drain trap discharges con- Process applications requiring an
tinuously in direct response Sizes 1/2", 3/4" , 1" austenitic stainless steel
to variations in liquid flow liquid drain trap.
Connections NPT, SW
rate, assuring thorough
drainage of the system. Construction 316 Stainless Steel Body,
10
Max. Operating Conditions PMO up to 200 psig 14 barg 8 2
(see chart below for sg lower than 1)
Max. Operating Temperature TMO CAS14 392°F 200°C

CAS14S 437°F 225°C
Minimum specific gravity .6 6

PMA - Maximum Allowable Pressure 362 psig 25 barg
TMA - Maximum Allowable Temperature 572 °F 300°C 1
14 7
Operating range 12
Pressure barg
15 4
0 5 10 14* 15 20
572 300
A Construction Materials
Temperature °C
Temperature °F
437 225
392 200 No. Part Material
B
1 Body Austenitic EN 10213-4 (1.4408)
212 100 stainless steel (316) ASTM A351
CF8M
C 2 Cover bolts Stainless steel BS EN 3506 A2-70
32 0 0
72 145 200 217 290 362 3 Cover gasket Reinforced exfoliated graphite
Pressure psig 4 Cover Austenitic EN 10213-4 (1.4408)
Liquid Drain
The product must not be used in this region. stainless steel (316) ASTM A351 CF8M
Traps
The Viton soft seat versions should not be used in this 5 Main valve seat Stainless steel BS 970 431 S29
region 6 Main valve
as damage to the internals may occur. seat gasket Stainless steel
7 Main valve Stainless steel
*PMO Maximum operating pressure 200 psig - 14 barg. assembly screws
A - C CAS14S 8 Ball float
B - C CAS14 and lever Stainless steel BS 1449 304 S16
∆PMX - Maximum differential pressure 9 Valve cone CAS14 Viton
The maximum differential pressure depends on the specific gravity of CAS14S Stainless steel AISI 440B
the liquid being drained. 10 Blanking plug Stainless steel
12 Pivot frame Stainless steel
Specific gravity 14 Pivot pin Stainless steel
Trap 1.0 0.9 0.8 0.7 0.6 15 ‘O’ ring FDA approved viton to
Maximum differential pressure psig FDA regulation 177.2600
CAS14 200 200 200 130 72 *16 Valve spring (1" only) Stainless steel
CAS14S 200 200 200 130 72 *Note: Items 9 and 16 are clearly identified on the backside.
6:418
CAS14 and CAS14S
Capacity A
The discharge capacity depends on the differential pressure (inlet
pressure minus outlet pressure) and the specific gravity of the liquid
being drained. See TI-7-318.
Sample Specification B
Drain traps shall be of the mechanical ball float type having stainless
steel bodies, vertical line connections, and all stainless steel internals.
All internals are to be renewable and field serviceable.
Installation D
The trap must be fitted in a vetical pipe line with direction of flow as
indicated and so that the float mechanism is free to rise and fall in a
vertical plane. Full-flow isolating valves should be placed to permit
servicing.
The trap discharge should be piped to a safe place.
Maintenance
tions. Complete isolation of the trap from both supply and return line is
C E
The trap should be disassembled periodically for inspection and clean-
ing of the valve head and seat. Dimensions
Worn or damaged parts should be replaced using a complete repair (nominal) in inches and millimeters
kit.
Complete installation and maintenance instructions are given in Size A B C D E Weight
IM-P148-39 which accompanies the product. Withdrawal lbs
kg distance
Liquid drain traps can be used to drain most liquids from most 1/2" 5.3 3.8 1.9 6.4 5.3 8.2
gases. However, some applications, particularly those involving 135 97 48 162 135 3.73
hazardous or unusual fluids, may be subject to regulation or may
otherwise require special consideration. Traps used on volatile gas 3/4" 5.3 3.8 1.9 6.4 5.3 8.2
application should never discharge to atmosphere. They need to 135 97 48 162 135 3.73
drain into a containment system or flare line.
Spirax Sarco will endeavor to provide whatever data is necessary to 1" 5.5 4.4 2.0 7.0 5.7 9.3
assist in product selection. 139 113 51 179 1145 4.23
Spare Parts Spare parts

The spare parts available are shown in heavy outline.
Available spares
*10 Maintenance CAS14 3,5,6,7 (2 off), 8, 9, 12, 14, 15
15 Kit CAS14S 3, 5, 6, 7 (2 off), 8, 9, 12, 14+16 (1"only), 15
3 Seal Kit 3, 9, 15
Liquid Drain
Traps
How to order spares
Always order spares by using the description given in
the column headed ‘Available spares’ and state the
size and type of trap.
Example: 1 - Maintenance kit for a Spirax Sarco 1/2"
CAS14 austenitic stainless steel liquid drain trap.
Item Part FT./LBS

8 9 16 7 12 14 5 6
Main valve assembly 2 Cover bolt M10 x 30 15 - 18

5 Main valve seat 17 A/F 36 - 37
7 Main valve Pozidrive M4 x 6 2 - 2.2
assembly screws
10 Blanking plug 17 A/F 36 - 37
TI-P148-38-US 4.14
6:419
CA46S
The float-operated Typical Applications
liquid drain Model CA46S-4.5 CA46S-10 CA46S-14 CA46S-21 Process applications requiring an austenitic
trap discharges Sizes ½", ¾", and 1" stainless steel liquid drain trap.
continuously in Connections ANSI 150 and ANSI 300
direct response to 1/2" NPT Balance Pipe Connection
Sizes 1½", 2" N/A N/A 1½", 2"
variations in liquid
2 1 3 8 4
flow rate, assuring Connections ANSI 150 N/A N/A ANSI 300
thorough drainage of Construction 316 Stainless Steel Body, Stainless Steel Internals
the system.
Note: 1-1/2" and 2" CAS46 drain trap are double-seated, and may not shut tight under no-load or
light load condition. Normally, the liquid load will always be greater than the residual leakage.
1
/2" and 3/4"
Construction Materials 11 65 7 12
No. Part Material 1/2" NPT Balance
1 Body Stainless Steel AISI 316 Pipe Connection
2 Cover Bolts Stainless Steel Class A2 Gr80
1/2". 3/4", 1" M10 x 60 mm
1-1/2", 2" M16 x 85 mm
3 Cover Gasket Stainless Steel BS 1449 304 S16
4 Cover Stainless Steel AISI 316
5 Valve Seat 1/2", 3/4", 1" Stainless Steel BS 970 431 S29
Main Valve Assembly Stainless Steel 1"
w/ Erosion Deflector BS 3146 Pt2 type ANC2

1-1/2", 2" BS 970 416 S37
1/2" NPT Balance
6 Valve Seat Gasket Stainless Steel BS 1449 304 S11 Pipe Connection
1/2", 3/4", 1"
Main Valve Assembly Stainless Steel AISI 316 2 1 3 8 4
Gasket 1-1/2", 2"

7 Pivot Frame Assembly Stainless Steel
Liquid Drain
Set Screws 1/2", 3/4", 1" M5 x 20 mm BS 4183 18/8

Traps
Bolts 1-1/2" M6 x 20 mm BS 970 304 S15

Studs & Nuts 2" M8 x 20 mm BS 6105 A4.80
8 Ball Float & Lever Stainless Steel BS 1449 304 S16
11 Support Frame Stainless Steel BS 1449 304 S16
1-1/2", 2"
12 Pivot Frame Stainless Steel BS 1449 304 S16
7 6 5
Limiting Operating Conditions Pressure Shell Design Conditions

Max. Operating Pressure (PMO) Up to 300 PMA 580 psig/up to 121˚F 40 barg/up to
psig. The PMO depends on the model selected and the specific 49˚C
gravity of the liquid being drained. See TIS 7.318. Max. allowable pressure 398 psig/448˚F 27 barg/231˚C
Max. Operating Temperature 750˚F (400˚C) 304 psig/752˚F 21 barg/400˚C
TMA 752˚F/0-304 psig 400˚C/0-21 barg
6:420
CA46S
Dimensions
C
Size/DN A
B C D E Weight
E 1/2" 5.8 3.2 3.2 8.4 4.7 23.8 lb
D 15 150 80 80 215 120 10.8 kg
3/4" 5.8 3.2 3.2 8.8 4.7 23.8 lb
1/2", 3/4", 1" 20 150 80 80 225 120 10.8 kg
1" 6.2 4.5 3.4 10.8 6.7 33 lb
25 160 115 85 276 170 15 kg
A
B 1-1/2" 9.0 4.8 4.5 12.7 7.9 72.8 lb
40 230 130 115 326 200 33 kg
2" 9.0 5.5 4.8 12.9 7.9 94.8 lb
50 230 141 123 332 200 43 kg
C
1-1/2" & 2"
Capacity
The discharge capacity depends on the differential pressure Spare Parts
(inlet pressure minus outlet pressure) and the specific gravity
of the liquid being drained. See TIS 7.318.
Steam traps shall be of the mechanical ball float type having
stainless steel bodies, horizontal line connections, and all
stainless steel internals. A 1/2" NPT tapping shall be pro-
vided for a balance pipe. All internals are to be renewable
and field serviceable.
Installation
The trap must be fitted in a horizontal pipe line with direc-
tion of flow as indicated and so that the float mechanism
B
is free to rise and fall in a vertical plane. Full-flow isolating AG
E F
valves should be placed to permit servicing. Ma D
T within valv C
The high point of the body is provided with a 1/2" NPT tap- ( 1/2" 3 float e assy
ping for a balance pipe, which is essential for satisfactory , /4" B
, 1" Ma A
)
operation of this unit. The balance pipe must be connected (1 1/2in valv D
", 2 e as C
with a continuous rise between the tapping provided on the ") sy
body of the trap and the vessel being drained. The trap dis-
charge should be piped to a safe place.
Liquid Drain
Maintenance
Traps
and return line is required before any servicing is performed. Main Valve Assembly
The trap should be disassembled periodically for inspection w/ Float A,B,C,D,E,F,G
and cleaning of the valve head and seat. Main Valve Assembly w/
repair kit. Erosion Deflector (1-1/2", 2") A,B,D
Complete installation and maintenance instructions are Ball Float (1-1/2", 2") C
given in IMI 7.306 which accompanies the product. Three complete sets
of Gaskets (Pkt of 3 sets) B,T

Liquid drain traps can be used to drain most liquids from
most gases. However, some applications, particularly those
involving hazardous or unusual fluids, may be subject to
regulation or may otherwise require special consideration.
Spirax Sarco will endeavor to provide whatever data is
necessary to assist in product selection.
TI-7-3022-US 2.14
6:421
Thermo-Dynamic Liquid Drain Trap ®
TDA52
The Thermo-Dynamic® Model TDA52

type liquid drain trap
cycles periodically, PMO 250 psig
Receiver and air line drainage,
discharging liquid as gas line drainage
Sizes 1/2"
quickly as it accumu-
lates, so as to prevent Connections NPT
harmful back-up. Construction stainless steel

Max. Operating Pressure (PMO) 250psig(17 barg)

Minimum pressure for satisfactory operation is
50 psi (3.5 bar) Maximum back pressure should not
exceed 80% of the inlet pressure under any conditions of 3
operation, otherwise the trap may not shut.
1
PMA 600 psig/0-800˚F 42 barg/0-427˚C

TMA 800˚F/0-600 psig 427˚C/0-42 barg

No. Part Material
1 Body Stainless Steel AISI 420F
2 Cap Stainless Steel AISI 416
Liquid Drain
Traps
.4" 1.7"
102 mm 43.2 mm
Capacities
Pounds of water per hour continuous discharge to atmosphere
2.0" I nlet Pressure

50.8 mm 1.2" psig bar 1/2" TDA52
30.5 mm 50 3.5 1140
75 5.2 1400
2.7" 1.24"
100 6.9 1650
68 mm 3.5 mm
150 10.3 2050
200 13.8 2400
Weight
250 17.2 2800
.9 lb
0.41 kg For kg/hr, multiply lb/hr by .454
6:422
Thermo-Dynamic Liquid Drain Trap ®
TDA52
Spare Parts
Drain trap shall be all stainless steel Thermo-Dynamic® type with con-
nections on a common center line. Integral seat design with hardened disc
and seating surfaces, Spirax Sarco type TDA52 for all pressures from 50
psig 250 psig.
1
Installation
The trap should be installed in a vertical position (discharging downward)
as close as possible to the equipment being drained. The discharge should
be piped to a safe place.
3
Maintenance
of the seat and disc.
Worn or damaged parts should be replaced using a complete repair kit.
Complete installation and maintenance instructions are given in the
IMI sheet which accompanies the product.
Liquid drain traps can be used to drain most liquids from most gases.
However, some applications, particularly those involving hazardous or Disc 3
unusual fluids, may be subject to regulation or may otherwise require Cap 1
assist in product selection.
Liquid Drain
Traps
© Spirax Sarco, Inc.2000
TI-7-314-US 11.00
6:423
ADV
Automatic Drain Valve
Description
The Spirax Sarco Automatic Drain Valve (ADV) has been designed to
remove condensate from low points in a compressed air system where
automatic drainage is required. The mentioned condensate is a mixture
of water, petroleum or synthetic based oil, system particulants and dirt.
Principle Features
- Adjustable "on" and "off" cycle times
- Low power consumption
- Bright LED lights indicating operational status.
- Cycle test button
- Brass body with FKM elastimers for both petroleum and synthetic
based oils.
- Simple reliable construction.
- Easy serviceability with Strainer Ball Valve.
Applications
The ADV can be installed at any low point in a compressed air system
where condensate forms or is collected. Applications include: after
coolers, separators, receivers, compressor accumulators, large filter
units, drain legs, etc. TI-P509-07 illustrates some typical applications.
Sizes and pipe connection

1/2" NPT inlet at strainer ball valve
1/4", 3/8" and 1/2" NPT outlet from valve body
Technical Data
Ambient temprature: 14°F (-10°C) to 122°F (50°C)
Operating temperature range
Media temperature: 14°F (-10°C) to 266°F (130°C)

Pressure rating: 300 psig
Liquid Drain
120V AC/30VA inrush, 15VA holding current

Voltage/ Power:
Traps
240V AC/30VA inrush, 15VA holding current

ON time: 0.5 to 10 seconds.
Timer adjustment:
OFF time: 0.5 to 45 minutes.
Electrical connection: DIN 43650 — ISO4400 / 6952
Coil insulation: class F (155°C).
Environmental protection: IP65.
Agency approvals: c UR us, CE
Product complies with:

EN50081-1: 1995EMC Generic Emissions Standards - Residential, commercial and light industry.
EN61010-1/A2: 1995 Safety requirements for electical equipment, for mesurement, control and laboratory use.
Note: This product may be affected by electro-magnetic interference in an industrial environment.
The Spirax Sarco ADV can be used with compressed air, synthetic or petroleum based oils, water and some non-corrosive gasses.
6:424
ADV
ADV25, 38 & 50 Series (Heavy Duty)
These ADV lines are of heavy duty construction and are designed to allow high flow for quick and efficient dumping of condensate. They are
available in 1/4", 3/8" and 1/2" NPT pipe sizes. Construction includes brass bodies stainless steel internals and FKM seals.
Component parts Dimensions/Weight (approx.) in. / lbs.

Part Material A B C D E Wgt.
Coil Thermoplastic 2.92 4.13 1.74 2.13 0.61 1.3
Timer ABS
Valve body Brass
A
Seals FKM (not shown)
C
Powercord ABS and PVC
Strainer Ball Valve Brass and Stainles Steel
E
Cv values (approximate) B
ADV25 ADV38 ADV50

Valve size ADV26 ADV39 ADV51
1/4" 3/8" 1/2"
Cv 1.5 1.7 1.8
Discharge-gallons
1.2 1.3 1.4
(5 sec, at 90 psig)
D
Product Number Information
Listed below are the variations for the Heavy Duty 1/4", 3/8" and 1/2" ADV sizes.
ADV25 1/4" 120V AC ADV38 3/8" 120V AC ADV50 1/2" 120V AC
ADV26 1/4" 240V AC ADV39 3/8" 240V AC ADV51 1/2" 240V AC
For a system with 1/2" NPT piping, 120V ac voltage available you would select (1) ADV50 Automatic Drain Valve (ADV)
A B
Spare parts
The spare parts are available for only those components
listed below. C
Seal Kit: A replacement diaphragm assembly (D) is available for
all the above sizes. Request "Diaphragm Assembly" for the ADV Not available
as spares
valve in your system.
Ex.: Diaphragm Assembly for the ADV38.
Liquid Drain
Component parts available:
Traps
Coil (B) specify voltage
Timer (A)
Powercord (C)
Request the specific "component" for the ADV valve

in your system.
EX.: 120V Coil for the ADV51. D
6:425
ADV
ADV10 Series (Standard Duty)
The ADV line is of standard construction and designed to allow adequate flow from smaller systems or those producing lesser condensate.
This line is available only in the 1/4" NPT pipe size. Construction includes brass body, stainless steel internals and FKM seals.
Component parts Dimensions/Weight (approx.) in. / lbs.

Part Material A B C D E Wgt.
Coil Thermoplastic 2.92 3.55 1.74 1.50 0.61 0.85
Timer ABS
Valve body Brass
A
Seals FKM
Powercord ABS and PVC C
Cv values (approximate)
Valve size 1/4" E
Cv 0.1
Discharge-gallons 0.08
B
(5 sec, at 90 psig)

Listed below are the variations for the 1/4" Standard Duty ADV’s
ADV10 1/4" 120V AC
ADV11 1/4" 240V AC
D
For system with 1/4" NPT piping, 120V AC voltage available with little
condensate yield you would select (1) ADV10 Automatic Drain Valve.
Spare parts
The spare parts are available for only those components listed below.
Seal kit: None, replace valve
Component parts available:
Coil (B) specify voltage,
Timer (A)
Powercord (C)
A B
Valve (D)
Request the specific "component" for the ADV valve in your system.
Ex.: 120V Coil for the ADV 10.
Liquid Drain
Traps
6:426
ADV
Strainer Ball Valves
improves the life of the ADV by not allowing the sytem debris to
The Strainer Ball Valve is a very important part of your condensate
enter the solenoid valve, which likely will cause damage to the mov-
drain system, because it allows the isolation of the ADV from the pres-
ing parts and/or the main seal. It is strongly recommended that the
surized compressor tank as well as containing a 30 mesh stainless
Strainer Ball Valve be used in all ADV applications. Failure to use this
steel screen to collect debris that has been produced upstream. The
devise could void warrantees associated with the ADV product.
major benefit is that it allows servicing of the ADV without removal
and/or depressurizing the system. Also, the use of this devise greatly
Note: All Strainer Ball Valves are packed with the ADV but detached to allow ease of assembly.

Listed below are the variations for the 1/4", 3/8" and 1/2" sizes.
360/01 1/2" NPT IN x 1/4" NPT OUT
360/02 1/2" NPT IN x 3/8" NPT OUT
360/03 1/2" NPT IN x 1/2" NPT OUT
Spare parts
Screen: A stainless steel, 30 mesh screen is available in one size (package of three) for all ADV sizes.
Request the "Strainer Ball Valve filter screen" for the ADV valve in your system.
Ex.: Strainer Ball Valve"filter screen" pack for the ADV25361.
.925
3.64
(15/16")
Hex Flats
1.30
IN
1/2" NPT
Unscrew
or 1/2" NPT
2.70
1/4", 3/8"
cap to service
OUT
stainless steel
screen.
Ordering Your Automatic Drain Valve
Liquid Drain
Note: All ADV packages will include the appropriate strainer ball valve.
Traps
When ordering, know the pipe connection size, available voltage and the amount of condensate that is to be drained. Also, the size of
the compressor tank should be considered, as in the volume that is contained within. Listed below are the variations for the Standard
1/4" & Heavy Duty 1/4", 3/8" and 1/2" ADV sizes.
Size ADV SBV Order no. Description

ADV10 + 360/01 ADV10361 1/4" standard flow, 120V AC ADV with Strainer Ball Valve.
1/4"
ADV11 + 360/01 ADV11361 1/4" standard flow, 240V AC ADV with Strainer Ball Valve.
ADV25 + 360/01 ADV25361 1/4" high flow, 120V AC ADVwith Strainer Ball Valve.
1/4"
ADV26 + 360/01 ADV25361 1/4" high flow, 240V AC ADVwith Strainer Ball Valve.
ADV38 + 360/02 ADV38362 3/8" high flow, 120V AC ADV with Strainer Ball Valve.
3/8"
ADV39 + 360/02 ADV38362 3/8" high flow, 240V AC ADV with Strainer Ball Valve
ADV50 + 360/03 ADV50363 1/2" high flow, 120V AC ADV with Strainer Ball Valve.
1/2"
ADV51 + 360/03 ADV51363 1/2" high flow, 240V AC ADV with Strainer Ball Valve
TI-P509-06-US 10.08
6:427
Liquid Drain Traps
The discharge rate depends on the differential pressure across the trap ( that is, the pressure at the trap inlet minus the pressure at the outlet). The capacity charts show the maximum cold water
discharge rate versus the differential pressure. Note: Although the differential pressure is used for sizing, the trap body must be designed for the full maximum system pressure.
Operation Against Return
Line Back-Pressure
If the pressure in the return line (the "back-pressure") is above atmospheric at all times, the maximum operating pressure (PMO) of the trap is increased by the amount of the back-pressure. (But
the increased PMO must never be higher than the PMA — the maximum allowable pressure.)
Example:
If the nameplate PMO is 100 psig, and the back-pressure is always at least 25 psig, the drain trap may be used at a working pressure of up to 125 psig, provided that the nameplate PMA is at
least 125 psig at the operating temperature. The excess pressure will not hold the valve closed because the differential pressure is not greater than the nameplate PMO.
Safety Factors
Both the amount of liquid to be discharged and the differential pressure may fluctuate. To ensure continuous drainage during periods of high load and/or low pressure, the liquid drain trap
should be selected to handle the estimated load times a safety factor of 1.5 at the lowest expected differential pressure. If the capacity requirements or operating conditions cannot be predicted
accurately, the safety factor should be increased accordingly. If the maximum peak load and minimum differential pressure are accurately known, the safety factor may be reduced or eliminated.
Liquids other than cold water
For liquids higher than cold water (that is, liquids with a specific gravity less than 1.0), both the discharge capacity and the maximum operating pressure will be reduced. The required capacity
of the light liquid (including the safety factor) must be multiplied by the appropriate conversion factor from figure 1. The resulting equivalent cold water capacity is used to select a trap using the
cold water capacity charts. Table 1 must be consulted to ensure that the reduced PMO of the selected trap is higher than the expected maximum system pressure. If there is a back-pressure in
the return line, the PMO of the trap may be increased (see above).
Flashing Liquids
The capacity charts are based on single-phase (liquid only) flow. If the pressure/temperature conditions upstream and downstream of the trap are such that a portion of the liquid will re-evaporate,
or "flash" as it passes through the valve, the resulting two-phase (liquid and gas) flow will reduce the capacity of the trap. If two-phase flow is expected, the safety factor should be increased
by 1-1/2 to 2 times.
Table 1: Maximum Operating Pressure with Light Liquids

Model(s)* Size(s) Maximum Operating Pressure, psig
s.g. 1.00 .99 to .95 .94 to .90 .89 to .85 .84 to .80 .79 to .75 .74 to .70 .69 to .65 .64 to .60 .59 to .55 .54 to .50
FA/FAI-30 1/2",3/4",1" 35 31 28 24 21 17 14 10 7 3 —
1-1/2",2" 34 31 28 25 22 20 17 14 11 8 6
1/2",3/4",1" 90 81 73 65 57 49 41 33 25 16 8
FA/FAI-75 1-1/2" 88 81 73 66 58 51 43 36 28 21 13
2" 75 60 54 49 44 38 33 28 23 17 12
1/2",3/4",1" 150 142 128 114 100 86 71 57 43 29 15
FA/FAI-150 1-1/2" 150 140 127 115 103 90 78 65 53 40 28
2" 150 139 127 115 103 91 79 67 55 43 31
FAI-200 1/2",3/4",1" 200 184 168 152 135 119 103 87 71 54 38
FA-200 1" 200 200 200 190 164 139 113 88 62 37 11
1-1/2" 200 200 200 191 168 145 122 99 76 53 30
FAB-10 2" 10 9 8 7.5 7 6 5.5 5 4 3.5 3
FAB150 1-1/2" 150 138 126 114 100 88 74 62 50 38 26
FAB-75 2-1/2" 75 69 63 57 50 44 37 31 25 19 13
FAB-175 2" 175 163 150 137 124 111 98 85 72 59 46
CA-14 1/2",3/4" 200 198 195 173 152 130 110 87 65 45 26
CAS14 1/2", 3/4", 1" 250 200 200 200 200 160 130 97 72 — —
1/2",3/4" 65 65 65 65 65 55 50 38 26 16 7
-4.5 1" 65 65 65 65 65 57 50 39 29 20 11
Liquid Drain
1-1/2",2" 65 59 53 47 42 36 30 24 18 12 6
Traps
1/2",3/4" 145 145 145 125 108 94 80 60 43 30 19

-10** 1" 145 145 145 125 107 93 80 65 50 35 21
FA450 1-1/2",2" 145 132 119 105 92 79 66 53 40 26 13
CA46S 1/2",3/4" 203 198 195 173 152 130 110 87 65 45 26
-14 1" 203 203 203 180 160 135 113 92 72 50 29
1-1/2",2" 203 203 203 203 203 203 203 165 99 54 27
1/2",3/4" 304 304 304 280 261 225 165 155 116 75 36
-21 1" 304 290 275 245 217 187 159 130 100 66 36
1-1/2",2" 304 304 304 304 295 253 211 165 99 54 27
3/4" 465 464 464 440 420 350 300 240 185 125 65
-32 1" 465 450 435 385 340 290 246 195 145 100 55
1-1/2",2" 465 422 380 337 295 253 211 165 99 54 27
FA450 3",4" 450 450 450 450 450 450 390 275 158 40 —
FA-150 1/4" 150 135 119 104 89 73 58 43 25 12 —
F-150V 1/2" 150 150 150 150 138 119 100 80 61 42 23
F-300V 1/2" 300 300 300 300 282 243 203 164 125 86 46
*Some models are not available in all of the listed sizes. For liquids with a specific gravity less than 0.5, please consult factory.
** FA450 Only
6:428
Liquid Drain Traps
Figure 1: Capacity Conversion Factors
1.50
1.45
1
Conversion Factor =
√ S.G.
1.40
1.35
Conversion Factor 1.30
1.25
1.20
1.15
1.10
1.05
1.00
1.0 .95 .90 .85 .80 .75 .70 .65 .60 .55 .50
Specific Gravity
1/2" to 2" FA/FAI Capacities

15,000
Trap Orifice
1/2", 3/4", 1"
.218"
10,000 FA / FA 130
-30 1-1/2" FA30 .390"
FAI
2"
7,000 1 -1/ 2" FA30 .500"
30
FA-
2" 1/2", 3/4", 1" .166"
30
F A- FA / FA 175
5,000
1 /2" 0
1- -20
" FAI 1-1/2" FA 75 .312"
/ 2
1-1 -75 2" FA 75 .421"
FA
2" -75
FA 1/2", 3/4", 1" .125"
Cold Water, lb/h
3,000
1 / 2" 15
0
1- F A- FA / FAI 150
2" 0
-15
" FA 1-1/2" FA 150 .246"
/2 0
2,000 1-1 I-3 2" FA 150 .332"
FA
F A/
0
,1" -20 1/2", 3/4" 1" .100"
4" FA
1,500 ,3/ "
Liquid Drain
" / 2 5 FAI 200
1/2 1-1 I-7
FA
A/
Traps
F 50 1" FA 200 .128"
,1" I-1
1,000 , 3 /4" / FA 1-1/2" FA 200 .203"
" FA
1/2 ,1"
, 3 /4" 1-1/2" FAI 30 .500"
" 0
1/2 -20 1-1/2" FAI 200 .332"
700 FA
1" 00
2
AI-
"F
/4 "/1
500
",3
1/2
300
1 2 3 5 7 10 20 30 50 75 100 150 200

Cold water capacity for single-phase flow of liquids with a specific gravity of 1.0
TI-7-318-US 4.14
6:429
Liquid Drain Traps Selection and Sizing
3/4" to 2" FA450 Capacities Trap Orifice
(inches)
100,000
3/4", FA 450-4.5 .157
70,000 3/4" FA 450-10 .126
50,000 3/4", FA 450-14 .106
2
-1
0 -3
3/4" FA 450-21 .079
5
30,000 0-4. 3/4" FA 450-32 .063
45 0 2
FA -1 -3
2" 1", FA 450-4.5 .276
20,000
1", FA 450-10 .205
15,000
1", FA 450-14 .185
5
-4.
10,000 4 50 1", FA 450-21 .157
FA
/2" 1", FA 450-32 .126
Cold Water, lb/h
7,000 1-1
1-1/2", FA 450-4.5 .689*
5,000 0 1-1/2", FA 450-10 .591*
-1 4
-1 -21
-4.5 1-1/2", FA 450-14 .531*
0
3,000 45
FA -3
2 1-1/2", FA 450-21 .531*
1"
2,000 1-1/2", FA 450-32 .531*
4 2", FA 450-4.5 1.112*
1,500 0 -1
-1
5 2", FA 450-10 .807*
-4.
1,000 4 50 2", FA 450-14 .657*
FA 1
" -2
700 3/4 2", FA 450-21 .657*
2
-3
500
2", FA 450-32 .657*
300 * Double Seated (2 valve orifices)
200 Cold water capacity for single-phase flow of liquids

1 2 3 5 7 10 20 30 50 65 100 145 203 304 465 with a specific gravity of 1.0
Differential Pressure, psi Note: 1-1/2" and 2" FA450 traps have double-
seated valves which may not close tight
under no-load conditions.
Normally, the liquid load will always be
greater than the small residual leakage.
1-1/2" to 2-1/2" FAB C apacities

250,000
200,000 Trap Orifice

(inches)
2-1/2", FAB-75 1.500*
100,000 75 2", FAB-10 .937
B-
FA
2" 2", FAB-175 .750*
70,000 2-1/
1-1/2", FAB-150 .375*
50,000
Cold Water, lb/h
Liquid Drain
30,000 * Double Seated (2 valve orifices)

Traps
0
20,000 B-1 75
2"
FA B-1
FA
2"
50
10,000 B-1
" FA
1- 1/2 Cold water capacity for single-phase flow
7,000 of liquids with a specific gravity of 1.0
5,000
Note: FAB-75, FAB-150 and FAB-175 traps

3,000 have double-seated valves which may not
close tight under no-load conditions.
Normally, the liquid load will always be
2,000 greater than the small residual leakage.
1 2 3 5 7 10 20 30 50 75 100 175
TI-7-318-US 4.14
6:430
Liquid Drain Traps Selection and Sizing
CA46S Capacities LIQUID ORIFICE DIA
SIZE (inches)
DRAINER
100,000
70,000 CA14 All 0.079

CAS14 1/2", 3/4" 0.079
50,000
CA46S-4.5 1/2", 3/4" 0.157
1
-2 CA46S-10 1/2", 3/4" 0.126
- 4.5
30,000 4 6S -2
1 CA46S-14 1/2", 3/4" 0.106
CA
2" CA46S-21 1/2", 3/4" 0.079
20,000 CA46S-4.5 1" 0.276
15,000 CA46S-10 1" 0.205
5
-4. CA46S-14 1" 0.185
4 6S
10,000 / CA CA46S-21 1" 0.157
/2"
1-1 -21 1 CA46S-4.5 1-1/2" ** 0.689
Cold Water, lb/h
6S 2
7,000 A4 46S- CA46S-21 1-1/2" ** 0.531
2 "/C A
/C
5,000 /2" CA46S-4.5 2" ** 1.122
1-1 0
-1 CA46S-21 2" ** 0.657
4 -21
.5 -1 FA-150 1/4" 0.100
-4
3,000 4 6S
CA ** ** Double seated (2 valve orifices)
1"
2,000 Cold water capacity for single-phase flow of liquids with a specific gravity of 1.0
1,500 4 Note: 1-1/2" and 2" traps have double-seated valves which may not close tight
0 -1 under no-load conditions. Normally, the liquid load will always be greater
-1 than the small residual leakage.
5
1,000 -4.
4 6S 1
CA -2
700 "
",3/4 **
1/2
500
300
200
1 2 3 5 7 10 20 30 50 65 100 145 203 304
3", 4" FA450 Capacities

1,000,000 CA14, CAS14 1/4" FA-150, TDA52 Capacities
800,000
700,000
3,000
600,000
500,000
400,000
* 2,000
300,000
2
A5
TD
Cold Water, lb/h
Liquid Drain
200,000
1,000
Traps
150,000
Cold Water, lb/h
700
100,000
S
80,000 CA
70,000
500 1" 14
AS
60,000
50 4,C
-1 A1
50,000 FA C
4" 4"
40,000 300 1/ , 3/
2"
1/
30,000
1 1.5 2 3 4 5 7 10 15 20 30 40 50 70 100 150 200 300 400

200
Cold water capacity for single-phase flow of liquids with a specific gravity of 1.0
* In this region the trap capacity may exceed the flow capacity of the connection piping.
Note: This trap has a double-seated valve which may not close tight under no-load conditions.
Normally, the liquid load will always be greater than the small residual leakage.
100
Trap Orifice
1 2 3 5 7 10 20 30 50 70 100 150 200 250
(inches) Differential Pressure, psi
* Double Seated Cold water capacity for single-phase flow of liquids
3" & 4" FA450 2.063* (2 Valve Orifices) with a specific gravity of 1.0
TI-7-318-US 4.14
6:431
Isolation Valve
Solutions
Isolation
Valves
7:432
Isolation: Ball Valves Table of Contents
Tech. Illus. Model / Description Page No.

TI-P133-06-US M10S Ball Valve ¼" to 2½" 7:434
TI-P133-08-US M10V Ball Valve ¼" to 2½" s 7:438
lve
TI-P133-59-US M10Si ISO Ball Valves 1/4" to 2-1/2"
Ball Va 7:442
TI-P133-70-US M10Hi ISO Ball Valve 1/4" to 2-1/2" 7:446
TI-P133-71-US M10HPi ISO Ball Valve 1/4" to 2-1/2" 7:450
TI-P133-68-US M10Ti ISO Ball Valve 1/4" to 2-1/2" 7:454
TI-P133-67-US M10HTi ISO Teflon Free Valve 1/4" to 2-1/2" 7:458
TI-P133-69-US M10Pi ISO Ball Valve 1/4" to 2-1/2" 7:462
TI-P182-05-US M70i ISO Forged Stainless Steel Ball Valve for Sanitary Applications 7:466
TI-P182-06-US M80i ISO Ball Valve for Sanitary Applications 7:470
TI-P133-63-US M33S ISO Full Bore Ball Valve 7:474
TI-P133-62-US M33V ISO Full Bore Ball Valve 7:478
TI-P133-64-US M33F ISO Full Bore Ball Valve 7:482
TI-P133-78-US M40Si ISO and M40Vi ISO 7:486
TI-1-623-US URPA Pneumatic Acutators (M10i, M33, and M40i) 7:492
Isolation
Valves
7:433
M10S
Manual Ball Valve ¼" to 2½"
(Medium Pressure Applications)
Description Pressure / temperature limits

The M10S three-piece body ball valve has been designed for use
as an isolating valve, not a control valve, and can be serviced 500
A
without removal from the pipeline (screwed and welded versions
Temperature °F
392 E
only). It can be used with the majority of industrial fluids for ser- D
vices ranging from vacuum to the higher temperatures and pres- 302
sures. Steam
212
saturation
Available types 122 curve
M10S2 Zinc plated carbon steel body, PDR 0.8 seats.
F E D C B
M10S4 Complete stainless steel, PDR 0.8 seats. -20
290 580 899 1160 1450
Note: The nomenclature will be followed with either FB (full bore) Pressure psig
or RB (reduced bore).
Standards The product must not be used in this region.
European Pressure Equipment Directive 97/23 / EC and carries A - B Screwed, SW and BW ¼" - 1½" FB, RB and 2" RB.
the mark when so required. A - C Screwed, SW and BW 2" FB and 2½" RB only.
A - D Flanged ASME 300.
Certification A - F Flanged ASME 150.
Note: All certification / inspection requirements must be stated Note 1: On the 2" FB and 2½" RB a PTFE gasket is fitted between
at the time of order placement. the body and cap.
Note 2: The flange standard may restrict the maximum operating
Sizes and pipe connections pressure. Please check with Spirax Sarco.
Flanged
Full bore ½" to 2" Limiting Conditions
¼", ", ½", ¾", 1", 1¼", 1½" and 2" ASME Class 150,
Screwed and welded ASME Class 300, Body design conditions*
NPT, BW, SW PMA Maximum allowable pressure 1450 psig @ 140°F
bore
Reduced Flanged TMA Maximum allowable temperature 500°F @ 0 psig
½" to 2½"
Isolation
¼", ", ½", ¾", 1", 1¼", 1½", 2" and 2½"
ASME Class 150,
Valves
Screwed and welded ASME Class 300,

NPT, BW, SW PMO Maximum operating pressure 254 psig
Technical data TMO Maximum operating temperature 500°F @ 0 psig
Flow characteristic Modified linear Minimum operating temperature -20°F
Port Full and reduced port versions
∆PMX Maximum differential pressure is limited to the PMO
Leakage test procedure to ISO 5208 (Rate A)
Antistatic device Complies with ISO 7121
*Note: Do not exceed end connection design conditions.
TI-P133-06-US 4.14
7:434
14 12 13 4 11 10 7 Please note:
Screwed, butt weld and socket weld M10V ball valves
have bolts and nuts.
Flanged M10V ball valves have studs and nuts.
9
8
6
5
3
16 1 17 2
Materials
No. Part Material
M10S2 Zinc plated carbon steel ASTM A105
1 Body
M10S4 Stainless steel ASTM A 182 F 316L
M10S2 Zinc plated carbon steel ASTM A105
2 Cap
M10S4 Stainless steel ASTM A 182 F 316L
3 Ball Stainless steel AISI 316
4 Stem Stainless steel AISI 316
**5 Seat Carbon /graphite reinforced PTFE PDR 0.8
**6 Stem seal Reinforced PTFE antistatic
M10S2 Zinc plated carbon steel SAE 1010
7 Separator
M10S4 Stainless steel AISI 316
8 Spring washers Stainless steel AISI 301
M10S2 Zinc plated carbon steel SAE 12L14
9 Nut
10 Name-plate (DN) Stainless steel AISI 430
M10S2 Zinc plated carbon steel SAE 12L14
11 Stem nut
12 Lever M10S2 Zinc plated carbon steel SAE 1010
13 Name-plate Stainless steel AISI 430
14 Grip Vinyl
*15 Bolts M10S2 Zinc plated carbon steel A 193 B7
M10S2 Zinc plated carbon steel SAE 1010
16 Nuts
M10S2 Zinc plated carbon steel Grade 5
17 Studs
Isolation
Valves
*Note: Item 15 not shown - Screwed, butt weld and socket weld versions only.
**Note: Available spare parts sold as a kit.
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 TI-P133-06-US 4.14
7:435
Dimensions (approximate) in inches
Reduced bore
Size A A1 A2 A4 B B1 C C1 D D1 D3 E
¼" 2.2 2.1 - - 4.7 - 2.4 - 0.9 - - 0.4
" 2.2 2.1 - - 4.7 - 2.4 - 0.9 - - 0.4
½" 2.5 2.1 4.3 5.5 4.7 4.7 2.4 3 0.9 3.5 3.7 0.4
¾" 2.7 2.4 4.6 6.0 4.7 4.7 2.5 4 1.0 3.9 4.6 0.6
1" 3.4 3.3 5.0 6.5 6.2 6.2 3.6 3.6 1.2 4.3 4.9 0.8
1¼" 3.9 3.7 5.5 7.0 6.2 6.2 3.7 3.7 1.5 4.6 5.2 0.9
1½" 4.3 4.0 6.5 7.5 7.1 7.1 4.3 4.3 1.6 5.0 6.1 1.2
2" 4.9 4.7 7.0 8.5 7.1 7.1 4.5 4.5 1.9 6.0 6.5 1.5
2½" 5.9 5.9 7.5 9.5 9.6 - 5.2 5.2 2.2 - 7.5 2.0
Full bore
¼" 2.4 2 - - 4.7 - 2.4 - 0.9 - - 0.4
" 2.4 2.4 - - 4.7 - 2.4 - 0.9 - - 0.4
½" 2.7 2.7 - 5.5 4.7 4.7 2.5 - 1.0 - 3.7 0.5
¾" 3.4 3.4 - 6.0 6.2 6.2 3.6 3.6 1.2 - 4.6 0.8
1" 3.8 3.8 - 6.5 6.2 6.2 3.7 3.7 1.5 - 4.9 1.0
1¼" 4.2 4.2 - 7.0 7.1 7.1 4.3 4.3 1.6 - 5.2 1.2
1½" 4.9 4.9 - 7.5 7.1 7.1 4.5 4.5 1.9 - 6.1 1.5
2" 6.0 6.0 - 8.5 9.6 9.6 5.2 5.2 2.2 6.5 2.0
Weights (approximate) in lbs

Reduced bore Full bore
Size
Scrd (NPT) / BW / SW ASME 150 ASME 300 Scrd (NPT) / BW / SW ASME 300
¼" 1.3 - - 1.3 -
" 1.3 - - 1.3 -
½" 1.3 3.6 4.8 1.5 5.5
¾" 1.5 4.8 6.3 2.8 9.2
1" 2.8 7.5 9.9 3.9 11.2
1¼" 3.9 9.8 15.4 5.5 16.5
1½" 5.5 12.8 18.4 7.7 22.0
2" 7.7 19.8 24.7 15.2 29.5
2½" 15.2 - 38.6 - -
B, B1
C,
C1
D1,
D3 ØE
D
A, A1
A2, A4
Isolation
Valves
A : Screwed and Butt weld

A1 : Socket weld
A2 : Flanged ASME 150
B : Screwed, Butt weld and Socket weld
B1 : Flanged ASME 150

C : Screwed, Butt weld and Socket weld
C1 : Flanged ASME 150
D : Screwed, Butt weld and Socket weld
D1 : Flanged ASME 150
7:436
Cv values How to order example:
Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½" 1 off Spirax Sarco ½" screwed NPT M10S2FB ball valve.
Reduced bore 3 8 7 12 31 57 81 119 194 Optional extras:
Full bore 3 8 20 42 67 102 176 240 - - Self-venting ball.
- Extended stems 2" (50 mm) and 4" (100 mm) to allow full insulation.
Operating torque (ft / lbf)
- Lockable handle.
Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½"
- Oval handle for confined spaces. Ideal for trap modules.
Reduced bore 1.5 1.5 1.5 3 10 15.5 23 29.5 33.5
Full bore 1.5 1.5 3 10 15.5 23 29.5 33 -
Spare parts
The indicated torque values are for valves frequently operated, that The spare parts available are shown in solid outline. Parts drawn
are submitted to a maximum differential pressure of 1500 psig. in broken line are not supplied as spares.
Valves that are subject to long static periods, may require greater
break-out torque. Available spares
Seat and stem seal set 5, 6
For full details see the Installation and Maintenance Instructions, How to order spares
IM-P133-16.
headed 'Available spares' and state the size and type of ball valve.
Example: 1 - Seat and stem seal set for a ½" M10S2FB ball valve.
6 5
5 6
Isolation
Valves
7:437
M10V
Manual Ball Valve 1/4" to 2-1/2"
(Low Pressure Applications)
Description Pressure / temperature limits

The M10V three-piece body ball valve has been designed for use
as an isolating valve, not a control valve, and can be serviced 446 A
without removal from the pipeline (screwed and welded versions 392
Temperature °F
only). It can be used with the majority of industrial fluids.

302
Available types C E D
212 Steam
M10V2 Zinc plated carbon steel body, PTFE seats. saturation
M10V4 Complete stainless steel, PTFE seats. 122 curve
Note: The nomenclature will be followed with either FB (full bore) F E D C B
or RB (reduced bore). -20
145 290 435 580 725 870 1015
Standards
Pressure psig
European Pressure Equipment Directive 97 / 23 / EC and carries The product must not be used in this region.
Certification A - B Screwed, SW and BW ¼" - 1½" FB, RB and 2" RB.
This product is available with certification to EN 10204 3.1. A - C Screwed, SW and BW 2" FB and 2½" RB only.
Note: All certification / inspection requirements must be stated A - D Flanged ASME 300.
at the time of order placement. A - F Flanged ASME 150.
Note 1: On the 2" FB and 2½" RB a PTFE gasket is fitted between

Sizes and pipe connections the body and cap.
Flanged
Full bore ½" to 2" Note 2: The flange standard may restrict the maximum operating
¼", ", ½", ¾", 1", 1¼", 1½" and 2" ASME Class 150, pressure. Please check with Spirax Sarco.
Screwed and welded ASME Class 300,
API/NPT, BW, SW Body design conditions*
bore
Reduced Flanged PMA Maximum allowable pressure 1015 psig @ 104°F
½" to 2½"
¼", ", ½", ¾", 1", 1¼", 1½", 2" and 2½"
ASME Class 150, TMA Maximum allowable temperature 446°F @ 0 psig
Isolation
Screwed and welded ASME Class 300, Minimum allowable temperature -20°F
Valves
API/NPT, BW, SW
PMO Maximum operating pressure 145 psig @ 363°F
Technical data
Flow characteristic Modified linear
Port Full and reduced port versions
Leakage test procedure to ISO 5208 (Rate A)
Antistatic device Complies with ISO 7121
*Note: Do not exceed end connection design condition
7:438
14 12 13 4 11 10 7 Please note:
Screwed, butt weld and socket weld M10V ball valves
have bolts and nuts.
Flanged M10V ball valves have studs and nuts.
9
8
6
5
3
16 1 17 2
Materials
No. Part Material
M10V2 Zinc plated carbon steel ASTM A105
1 Body
M10V4 Stainless steel ASTM A 182 F 316L
2 Cap
M10V4 Stainless steel ASTM A 182 F 316L
**5 Seat Virgin PTFE
**6 Stem seal Reinforced PTFE antistatic
7 Separator
M10V4 Stainless steel AISI 316
8 Spring washers Stainless steel AISI 301
M10V2
9 Nut Zinc plated carbon steel SAE 12L14
0 Name-plate (DN)
1 Stainless steel AISI 430
11 Stem nut M10V2 Zinc plated carbon steel SAE 12L14
12 Lever M10V2 Zinc plated carbon steel SAE 1010
4 Grip
1 Vinyl
M10V2 Zinc plated carbon steel A 193 B7
*15 Bolts
M10V2 Zinc plated carbon steel SAE 1010
16 Nuts
17 Studs M10V2 Zinc plated carbon steel Grade 5
Isolation
Valves
*Note: Item 15 not shown - Screwed, butt weld and socket weld versions only
**Note: Available spare parts sold as a kit.
7:439
Dimensions (approximate) in inches
Reduced bore
¼" 2.5 2.4 - - 4.7 - 2.4 - 0.9 - - 0.4
" 2.5 2.5 - - 4.7 - 2.4 - 0.9 - - 0.4
½" 2.5 2.0 4.3 5.5 4.7 4.7 2.4 3.4 0.9 3.5 3.7 0.4
¾" 2.7 2.3 4.6 5.9 4.7 4.7 2.5 3.5 1.0 3.8 4.6 0.6
1" 3.4 3.3 5.0 6.5 6.2 6.2 3.6 3.6 1.2 4.3 4.9 0.8
1¼" 3.8 3.6 5.5 7.0 6.2 6.2 3.7 3.7 1.4 4.6 5.2 0.9
1½" 4.2 4.0 6.5 7.5 7.1 7.1 4.3 4.3 1.6 5.0 6.1 1.2
2" 4.9 4.6 7.0 8.5 7.1 7.1 4.5 4.5 1.8 5.9 6.5 1.5
2½" 6.0 6.0 7.5 9.5 9.6 - 5.2 5.2 2.2 - 7.5 2.0
Full bore
¼" 2.5 2.4 - - 4.7 - 2.4 - 0.9 - - 0.4
" 2.5 2.5 - - 4.7 - 2.4 - 0.9 - - 0.4
½" 2.7 2.7 - 5.5 4.7 4.7 2.5 3.5 1.0 - 3.7 0.6
¾" 3.4 3.4 - 6.0 6.2 6.2 3.6 3.6 1.2 - 4.6 0.8
1" 3.8 3.8 - 6.5 6.2 6.2 3.7 3.7 1.5 - 4.9 0.9
1¼" 4.2 4.2 - 7.0 7.1 7.1 4.3 4.3 1.6 - 5.2 1.2
1½" 4.9 4.9 - 7.5 7.1 7.1 4.5 4.5 1.9 - 6.1 1.5
2" 6.0 6.0 - 8.5 9.6 9.6 5.2 5.2 2.2 - 6.5 2.0

Reduced bore Full bore
Size
Scrd / BW / SW ASME 150 ASME 300 Scrd / BW / SW ASME 300
¼" 1.3 - - 1.3 -
" 1.3 - - 1.3 -
½" 1.3 3.6 4.8 1.5 5.5
¾" 1.5 4.8 6.3 2.8 9.2
1" 2.8 7.5 9.9 3.9 11.2
1¼" 3.9 9.8 15.4 5.5 16.5
1½" 5.5 12.8 18.4 7.7 22.0
2" 7.7 19.8 24.7 15.2 29.5
2½" 15.2 - 38.6 - -
B, B1
C,
C1
D1,
D3 ØE
D
A, A1
A2, A4
Isolation
Valves
A : Screwed and Butt weld

A1 : Socket weld
B : Screwed, Butt weld and Socket weld
B1 : Flanged ASME 150

C : Screwed, Butt weld and Socket weld
C1 : Flanged ASME 150
D : Screwed, Butt weld and Socket weld
7:440
Cv values How to order example:
Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½" 1 off Spirax Sarco ½" screwed NPT M10V2FB ball valve.
Reduced bore 2.9 2.9 7 12 32 57 82 121 197 Optional extras:
Full bore 2.9 8.0 20 42 68 104 179 240 - - Self-venting ball.
- Extended stems 2" (50 mm) and 4" (100 mm) to allow full insulation.
Operating torque (ft/lbf) - Lockable handle.
Size ¼" " ½" ¾" 1" 1¼" 1½" 2" 2½" - Oval handle for confined spaces. Ideal for trap modules.
Reduced bore 1.5 1.5 7.5 3 10 15.5 23 29.5 33.5
Spare parts
Full bore 1.5 1.5 3 10 15.5 23 29.5 33.5 - The spare parts available are shown in solid outline. Parts drawn
The indicated torque values are for valves frequently operated, that in broken line are not supplied as spares.
are submitted to a maximum differential pressure of 62 bar. Available spares
break-out torque. Seat and stem seal set 5, 6
How to order spares

Safety information, installation and maintenance Always order spares by using the description given in the column
For full details see the Installation and Maintenance Instructions, headed 'Available spares' and state the size and type of ball valve.
IM-P133-15. Example: 1 - Seat and stem seal set for a ½" M10V2FB ball valve.
6 5
5 6
Isolation
Valves
7:441
M10Si ISO Automation Ball Valve
1/4" to 2-1/2"
Description
The M10Si ISO Automation three piece body ball valve has ISO mounting
as standard. It is designed for use as an automated isolating valve, not a
control valve, on applications that use steam and other industrial fluids for
services ranging from vacuum to the higher temperatures and pressures.
The M10Si ISO Automation ball valve is specifically designed for
pneumatic or electric actuation and not manual operation and can be
serviced without removing the valve from the pipeline (screwed and
welded versions only).
ISO mounting
The integral ISO body mounting allows the valve to be automated
without losing seal integrity, as the body does not require disassem-
bly. Manual to remote control may therefore be easily accomplished
by the ISO range of Spirax Sarco ball valves.

Standards
This product fully complies with the requirements of the European A
Pressure Equipment Directive 97/23/EC and carries the mark when
Temperature °F
so required.
Certification
Note: All certification / inspection requirements must be stated at the
time of order placement. B C
Pressure psig
Available types
M10Si2 ISO Automation Zinc plated carbon steel body, The product must not be used in this region.
PDR 0.8 seats.
M10Si4 ISO Automation Complete stainless steel, PDR 0.8 seats. A - B 2˝ FB and 2-1/2˝ RB only
A - C 1/4˝ - 1-1/2˝ FB, RB and 2˝ RB
Note: The nomenclature will be followed with either FB (full bore) or
Note: The flange standard may restrict the maximum operating
RB (reduced bore).
pressure. Please check with Spirax Sarco.
Options
• Self-venting ball. PMA Maximum allowable pressure 1450 psig @ 140°F
• Extended stems 2˝ (50 mm) and 4˝ (100 mm) to allow full insulation. TMA Maximum allowable temperature 500°F @ 0 psig
• Oval handle for confined spaces. Ideal for trap modules. Minimum allowable temperature -21°F
• Operation by pneumatic actuator URPA series. Maximum operating pressure
PMO 254 psig
Technical data TMO Maximum operating temperature 500°F (260°C) @ 0 psig
Isolation

Valves
Port Full and reduced bore versions

Leakage Test procedure to ISO 5208 (rate A) ∆PMX Maximum differential pressure is limited to the PMO
Antistatic Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 2175 psig

1/4˝, 3/8˝, 1/2˝, 3/4˝, 1˝, 1-1/4˝, 1-1/2˝, 2˝, (2-1/2˝ only available with
reduced bore).Screwed NPT, BW, SW full bore and reduced bore. The
¼" to 2" (2½" only available with reduced bore) flanged ASME 150 and
ASME 300 full bore and reduced bore.
7:442
1/4" to 2-1/2"
4
11
20
9
8
16
6, 7, 22
15
2
3
1
5
19
Materials
No. Part Material
M10Si2 ISO automation Zinc plated carbon steel ASTM A105
1 Body
M10Si4 ISO automation Stainless steel ASTM A 182 F 316L
M10Si2 ISO automation Zinc plated carbon steel ASTM A105
2 Cap
M10Si4 ISO automation Stainless steel ASTM A 182 F 316L
*5 Seat Carbon / graphite reinforced PTFE PDR 0.8
*6 Stem seal Reinforced PTFE antistatic
7 Separator M10Si2 ISO automation Zinc plated carbon steel SAE 1010
M10Si4 ISO automation Stainless steel AISI 316
8 Belleville washer Stainless steel AISI 301
9 Nut M10Si2 ISO automation Zinc plated carbon steel SAE 1010
10 Name-plate - DN (Not shown) Stainless steel AISI 430
11 Stem nut M10Si2 ISO automation Zinc plated carbon steel SAE 1010
13 Name-plate (Not shown) Stainless steel AISI 430
15 Bolts M10Si2 ISO automation Zinc plated carbon steel Grade 5
16 Nuts M10Si2 ISO automation Zinc plated carbon steel SAE 1010
17 Studs M10Si4 ISO automation Stainless steel AISI 316
Note: Item 17 can not be shown as it is only applicable to welded versions
*19 Body / cap gasket - ‘O’ ring EPDM geothermal
20 Nut locker Stainless steel AIS 316
Isolation
Valves
*22 Stem seal PEEK

*Note: Available spare parts sold as a kit.
7:443
1/4" to 2-1/2"
Dimensions (approximate) in inches Cv values
Reduced bore Size 1/4˝ 3/8˝ 1/2˝ 3/4˝ 1˝ 1-1/4˝ 1-1/2˝ 2˝ 2-1/2˝
Size A A1 A2 D D1 E Reduced bore 2.9 2.9 6.9 11.6 31 57 81 119 194
Full bore 2.9 7.9 20 42 67 103 177 237 -
1/4˝ 2.21 2.05 - .87 - .32
3/8˝ 2.21 2.05 - .87 - .32
Operating torque (Inch - lbs)
1/2˝ 2.48 2.05 4.26 .95 3.51 .43
Size 1/4˝ 3/8˝ 1/2˝ 3/4˝ 1˝ 1-1/4˝ 1-1/2˝ 2˝ 2-1/2˝
3/4˝ 2.68 2.36 4.61 1.02 3.86 .55 Reduced bore 18 18 18 31 115 185 265 355 398
1˝ 3.39 3.31 5.00 1.22 4.26 .83 Full bore 18 18 31 115 185 265 355 398 -
1-1/4˝ 3.90 3.70 5.52 1.46 4.65 .99 The indicated torque values are for valves frequently operated, that
1-1/2˝ 4.26 4.02 6.50 1.62 5.00 1.22 are submitted to a maximum differential pressure of 88 psi (40 bar).
Valves that are subject to long static periods may require up to
2˝ 4.89 4.65 7.01 1.89 5.99 1.50
75% greater break-out torque.
2-1/2˝ 5.99 5.99 - 2.25 - 2.01
Full bore
Safety Information, Installation and
Size A A1 A2 D D1 E
Maintenance
Installation and Maintenance Instructions, IM-P133-61.
1/4˝ 2.21 2.29 - .87 - .32
3/8˝ 2.48 2.36 - .95 - .43 How to order example:
1/2˝ 2.68 2.52 - 1.02 - .55 1 off Spirax Sarco 1/2˝ screwed NPT M10Si2FB ISO automation
ball valve.
3/4˝ 3.39 3.31 - 1.22 - .83
1˝ 3.90 3.86 - 1.46 - .99 Spare parts
1-1/4˝ 4.26 4.18 - 1.62 - 1.22 The spare parts available are shown in solid outline. Parts drawn in
1-1/2˝ 4.89 4.89 - 1.89 - 1.50 broken line are not supplied as spares.
2˝ 5.99 5.99 - 2.25 - 2.01 Available spare
Seat, seals and body gasket set 5, 6, 19, 22
Size Reduced bore Full bore How to order spares
Scrd /BW/SW ASME 150 Scrd /BW/SW Always order spares by using the description given in the column
headed ‘Available spare’ and state the size and type of ball valve.
1/4˝ 1.4 - 1.4
Example: 1 - Seat, seals and body gasket set for a Spirax Sarco
3/8˝ 1.4 - 1.6 1/2˝ M10Si2FB ISO automation ball valve.
1/2˝ 1.6 3.9 2.1
3/4˝ 2.1 5.2 3.5
1˝ 3.5 7.7 4.5
1-1/4˝ 4.5 9.9 6.1
1-1/2˝ 6.1 13.2 9.4
2˝ 9.4 20.2 16.6
2-1/2˝ 16.6 - -
22
D1
ØE 6 6
D
A, A1
Isolation
Valves
A2
A : Scrd and BW
A1 : SW
D : Scrd, BW, SW
E : All versions
19 5 5 19
7:444
Isolation
Valves
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222
7:445
M10Hi ISO Ball Valve
¼" to 2½"
(High Pressure Applications)

Description Flanged
The M10Hi ISO three-piece body ball valve has a lockable handle Full bore
and ISO mounting as standard and features a special ball, which ¼", ", ½", ¾", 1", 1¼", 1½" and 2" ¼" to 2"
Screwed NPT, BW, SW ASME 150, 300
has received a surface hardening. It can be used on applications
that use steam and other industrial fluids for services ranging bore Flanged
from vacuum to the higher temperatures and pressures. The Reduced
M10Hi ISO has been designed for use as an isolating valve, not ¼", ", ½", ¾", 1", 1¼", 1½", 2" and 2½" ¼" to 2½"
Screwed NPT, BW, SW ASME 150, 300
a control valve, and can be serviced without removal from the
pipeline.
ISO mounting
The integral ISO body mounting allows the valve to be automated 590
without losing seal integrity, as the body does not require 482
Temperature °F
disassembly. Manual to remote control may therefore be easily 392

accomplished by the ISO range of Spirax Sarco ball valves. 302 Steam
212 saturation
Available types curve
122
M10Hi2 ISO Zinc plated carbon steel body and caps.
0
M10Hi4 ISO Complete stainless steel construction. -20
145 290 435 580 725 899
Note: The nomenclature will be followed with either FB (full bore) or Pressure psi g
RB (reduced bore) and needs to be stated when placing an order.
Standards
This product fully complies with the requirements of the European The product can only be used in this region for short
Pressure Equipment Directive 97 / 23 / EC and carries the mark periods of time.
when so required.
Certification
This product is available with certification to EN 10204 3.1. TMA Maximum allowable temperature 590°F @ 0 psig
Note: All certification
/
inspection requirements must be stated
at the time of order placement. Minimum allowable temperature -20°F
PMO
565 psi g
Options
Isolation
Valves
• Self-venting ball. Maximum For short periods 590°F @ 0 psi g

• Extended stem 4" (100 mm) to allow full insulation. TMO operating
temperatures For continuous operation 482°F @ 565 psi g
Technical data Minimum operating temperature -20°F
Port Full and reduced bore versions ∆PMX Maximum differential pressure is limited to the PMO
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) Designed for a maximum cold hydraulic test pressure of 1348 psi g
7:446
13 12 20 17 11 4 9, 19 17
22
8
15
6, 7, 21, 23
14
16
3
2
1
5
16
18
Materials
No. Part Material
M10Hi2 ISO Zinc plated carbon steel ASTM A105
1 Body
M10Hi4 ISO Stainless steel ASTM A 182 F 316L
M10Hi2 ISO Zinc plated carbon steel ASTM A105
2 Cap
M10Hi4 ISO Stainless steel ASTM A 182 F 316L
3 Ball Stainless steel (hardened) AlSl 316
4 Stem Stainless steel AlSl 316
*5 Seat Reinforced PEEK
*6 Stem seal Reinforced PTFE
M10Hi2 ISO Zinc plated carbon steel SAE 1010
7 Separator
M10Hi4 ISO Stainless steel AlSl 316
8 Belleville washer Stainless steel AlSl 301
9 Lower stem nut
10 Name-plate (Not shown) Stainless steel AlSl 430
11 Upper stem nut
12 Lever
13 Grip Vinyl yellow
M10Hi2 ISO Zinc plated carbon steel A193 B7
14 Studs
M10Hi2 ISO Zinc plated carbon steel A194 2H
15 Nuts
*16 Seat ‘O’ ring Geothermal EPDM
M10Hi2 ISO Zinc plated carbon steel SAE 12L 14
17 Stop screw
*18 Body / cap 'O' ring Geothermal EPDM
19 Nut locker Stainless steel AlSl 304
20 Lockable handle Stainless steel AlSl 304L
*21 Stem seal Graphite
22 Lock-plate Stainless steel AlSl 304L
Isolation
Valves
*23 Stem seal Stainless steel AlSl 316

7:447
Dimensions (approximate) in Inches Cv values
Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2"
Reduced Bore Reduced
Size A A1 A2 B2 B3 C2 C3 D D1 E 5.7 7.8 6.9 11.56 31.2 56.6 80.9 119 194.2
Bore
1/4" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4 Full Bore 5.7 7.8 19.6 41.6 67 102.8 176.8 236.9 -
3/8" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4
1/2" 2.6 2.6 4.3 6.4 6.4 0.4 0.4 0.9 3.5 0.4
3/4" 2.8 2.8 4.6 6.4 6.4 3.7 3.7 1 3.8 0.5 Operating torque (Lb-Ft)
1" 3.4 3.4 5 6.4 6.4 3.9 3.9 1.2 4.3 0.8 Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2"
1-1/4" 4 4 5.5 6.4 6.4 4.2 4.2 1.5 4.6 1 Reduced
7.3 7.3 7.3 10.3 17.7 33.1 40.5 47.9 59.0
1-1/2" 4.3 4.3 6.5 7.3 7.3 4.6 4.6 1.6 5 1.2 Bore
Full Bore 7.3 7.3 10.3 17.7 33.1 40.5 47.9 59.0 -
2" 4.9 4.7 7 7.3 7.3 4.8 4.8 1.9 5.9 1.5
The indicated torque values are for valves frequently operated,
2-1/2" 6 6 - 9.8 9.8 5.5 5.5 2.2 - 2 that are submitted to a maximum differential pressure of 580 psig.
Full Bore break-out torque.

Size A A1 A2 B2 B3 C2 C3 D D1 E Installation and Maintenance Instructions, IM-P133-76.
1/4" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4
3/8" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4 How to order example:
1/2" 2.8 2.8 - 6.4 6.4 3.7 3.7 1 - 0.5 1 off Spirax Sarco ½" screwed NPT M10Hi2FB ISO ball valve.
3/4" 2.8 2.8 - 6.4 6.4 3.9 3.9 1.2 - 0.8
1" 3.4 3.4 - 6.4 6.4 4.2 4.2 1.5 - 1 Spare parts
1-1/4" 4 4 - 7.3 7.3 4.6 4.6 1.6 - 1.2 The spare parts available are shown in solid outline. Parts drawn in
broken line are not supplied as spares.
1-1/2" 4.3 4.3 - 7.3 7.3 4.8 4.8 1.9 - 1.5
2" 6 6 - 9.8 9.8 5.5 5.5 2.2 - 2 Available spares
Seat, seals, body / cap 'O' ring
5, 6, 16, 18, 21, 23
Weights (approximate) in lb and seat 'O' ring set
Reduced Bore Full Bore How to order spares
Size Scrd / BW / SW ASME 150 Scrd / BW / SW Always order spares by using the description given in
1/4" 1.8 - 1.8 the column headed 'Available spares' and state
3/8" 1.8 - 1.8 the size and type of ball valve.
Example: 1 - Seat, seals, body / cap 'O'
1/2" 1.9 3.7 2.2 ring and seat 'O' ring set for a Spirax
3/4" 2.2 4.9 3.4 Sarco ½" M10Hi2FB ISO ball valve.
1" 3.4 6.4 5.1
1-1/4" 5.1 9.1 6.7
1-1/2" 6.7 14.1 9.7
2" 9.7 18.4 19.9
2-1/2" 18.0 -
B2, B3
C2,
C3
6
23
D1 ØE
D 21
23
A, A1
A2
A: Scrd and BW
Isolation
A1: SW
Valves
A2: Flanged ASME 150

B2: Scrd, BW and SW
B3: ASME 150
C2: Scrd, BW and SW

C3: ASME 150
D: Scrd, BW and SW
D1: Flanged ASME 150
E: All versions
18 16 5 5 16 18
7:448
Isolation
Valves
7:449
M10HPi ISO Ball Valve
¼" to 2½"
(High Pressure Applications) *Not suitable for steam

The M10HPi ISO three-piece body ball valve has a lockable handle
and ISO mounting as standard. It features a special floating ball, Full bore
which has received a surface hardening and a blow-out proof ¼", ", ½", ¾", 1", 1¼" and 1½"
stem. This particular ball valve has been specially designed for Screwed NPT, BW, SW
manual isolation of applications using high-pressure gas. The
M10HTi ISO has been designed for use as an isolating valve, not a
control valve, and can be serviced without removal from the Reduced bore
pipeline.
¼", ", ½", ¾", 1", 1¼", 1½" and 2"
ISO mounting Screwed NPT, BW, SW
The integral ISO body mounting allows the valve to be automated
without losing seal integrity, as the body does not require
disassembly. Manual to remote control may therefore be easily Pressure / temperature limits
accomplished by the ISO range of Spirax Sarco ball valves. 176
167 A
Available types
Temperature °F
M10HPi2 ISO Zinc plated carbon steel body and caps. 122
M10HPi3 ISO Stainless steel body and caps.
77
Note: The nomenclature will be followed with either FB (full bore) or
RB (reduced bore). 0
Standards -20 D C B
This product fully complies with the requirements of the European 725 1450 2175 2900 3625 4060 4567 5075
Pressure Equipment Directive 97 / 23 / EC and carries the mark Pressure psi g
when so required.
Certification A - B ¼, " and ½" RB
This product is available with certification to EN 10204 3.1. A - C ½" FB; ¾" and 1" RB
Note: All certification / inspection requirements must be stated at the A - D 1" FB; 1¼", 1½" and 2" RB
Maximum ¼", " and ½" RB 5075 psi
Options PMA allowable (operating) ½" FB; ¾" and 1" RB 4567 psi
• Self-venting ball.
pressure (PMO) 1" FB; 1¼", 1½" and 2" RB 4060 psi
Isolation
Valves
• Extended stem 4" (100 mm) to allow full insulation.

• Oval handle for confined spaces. Ideal for trap modules. TMA Maximum allowable temperature 176°F
Technical data TMO Maximum operating temperature 176°F @ 3045 psi g
Port Full and reduced bore versions Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) ∆PMX Maximum differential pressure is limited to the PMO
Antistatic device Complies with ISO 7121 and BS 5351 Designed for a maximum cold hydraulic test pressure of 1.5 x PMO
7:450
13 12 19 16 11 4 9, 18 16
21
6, 7, 20, 22
14
15
3
2
1
5
15
17
Materials
No. Part Material
M10HPi2 ISO Zinc plated carbon steel ASTM A105
1 Body
M10HPi3 ISO Stainless steel ASTM A 182 F 316L
M10HPi2 ISO Zinc plated carbon steel ASTM A105
2 Cap
M10HPi3 ISO Stainless steel ASTM A 182 F 316L
*5 Seat Acetal
*6 Stem seal Reinforced PEEK
7 Separator Zinc plated carbon steel SAE 1010
9 Stem nut Zinc plated carbon steel SAE 1010
11 Upper stem nut Zinc plated carbon steel SAE 1010
12 Lever Zinc plated carbon steel SAE 1010
13 Grip Vinyl green
14 Bolts Zinc plated carbon steel Grade 12.9
*15 Seat 'O' ring Viton
16 Stop screw Zinc plated carbon steel SAE 12L 14
Isolation
Valves
*17 Body / cap 'O' ring Viton

19 Lockable handle Stainless steel AlSl 316
*20 Stem seal Glass - PTFE
21 Lock-plate Stainless steel AlSl 316
*22 Stem seal Stainless steel AlSl 316
7:451
Dimensions (approximate) in Inches / lb's Cv values
Reduced Bore Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
Reduced
5.7 7.8 6.9 11.5 31.1 56.5 80.7 118.7
Size A A1 B C D E Weight Bore
1/4" 3.2 3.2 3.6 6.3 1.1 0.4 3.2 Full Bore 5.7 7.8 19.6 41.5 66.8 102.6 176.4 -
3/8" 3.3 3.3 3.6 6.3 1.1 0.4 3.2
1/2" 3.3 3.3 3.6 6.3 1.1 0.4 3.3 Operating torque (Lb-Ft)
3/4" 3.6 3.6 3.7 6.3 1.1 0.5 3.8
1" 4.5 4.5 3.9 6.3 1.3 0.8 5.6 Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
1-1/4" 5.2 5.2 4.1 6.3 1.6 0.9 8.6 Reduced
1-1/2" 5.7 5.7 4.7 7.3 1.8 1.2 12.3 7.3 7.3 7.3 11.0 18.4 29.5 40.5 73.7
Bore
2" 6 6 4.9 7.3 2 1.5 15.3
Full Bore 7.3 7.3 11.0 18.4 29.5 40.5 73.7 -
B The indicated torque values are for valves frequently operated, that
are submitted to a maximum differential pressure.
break-out torque.

C
How to order example:
1 off Spirax Sarco ½" screwed NPT M10HPi2FB ISO ball valve.
ØE Spare parts
The spare parts available are shown in solid outline. Parts drawn in
D
Available spares
A1: SW 5, 6, 15, 17, 20, 22
and seat 'O' ring set
A: Screwed and BW
How to order spares
Full Bore Always order spares by using the description
given in the column headed 'Available
Size A A1 B C D E Weight spares' and state the size and type of ball
1/4" 3.3 3.3 3.6 6.3 1.1 0.4 3.2 valve.
3/8" 3.3 3.3 3.6 6.3 1.1 0.4 3.2 Example: 1 - Seat, seals, body / cap 'O'
ring and seat 'O' ring set for a Spirax
1/2" 3.6 3.6 3.7 6.3 1.1 0.5 3.8 Sarco ½" M10HPi2FB ISO ball valve.
3/4" 4.5 4.5 3.9 6.3 1.3 0.8 5.6
1" 5.2 5.2 4.1 6.3 1.6 0.9 8.6
1-1/4" 5.7 5.7 4.7 7.3 1.8 1.2 12.3
1-1/2" 6 6 4.9 7.3 2 1.5 15.3

22
20
Isolation
Valves
17 15 5 5 15 17
7:452
Isolation
Valves
7:453
M10Ti ISO "Teflon Free" Ball Valve
¼" to 2½"
(Not Suitable for Steam)

The M10Ti ISO three-piece body ball valve has been designed for
use as an isolating valve, not a control valve, has a lockable Flanged
handle as standard and can be serviced without removal from the Full bore ½" to 2"
pipeline (screwed and welded versions only). It has been specially ¼", ", ½", ¾", 1", 1¼", 1½" and 2" ASME (ANSI) Class 150,
designed for applications that cannot use Teflon, for example the Screwed NPT, BW, SW ASME (ANSI) Class 300
tobacco industry. The seat and seals are of UHMWPE (Ultra High Flanged
Molecular Weight Polyethylene). Reduced bore ½" to 2½"
ISO mounting ¼", ", ½", ¾", 1", 1¼", 1½", 2" and 2½" ASME (ANSI) Class 150,
The integral ISO body mounting allows the valve to be automated Screwed NPT, BW, SW ASME (ANSI) Class 300
disassembly. Manual to remote control may therefore be easily
accomplished by the ISO range of Spirax Sarco ball valves.
Available types
M10Ti2 ISO Zinc plated carbon steel body and caps. PMA Maximum allowable pressure 1015 psi g @ 158°F
M10Ti4 ISO Complete stainless steel construction. TMA Maximum allowable temperature 158°F @ 1015 psi g
Note: The nomenclature will be followed with either FB (full bore) or Minimum allowable temperature -20°F
RB (reduced bore).
PMO Maximum operating pressure 1015 psi g
Standards
This product fully complies with the requirements of the TMO Maximum operating temperature 158°F @ 1015 psi g
European Pressure Equipment Directive 97/23 / EC and carries Minimum operating temperature -20°F
the mark when so required. Note: For lower operating temperatures consult Spirax Sarco
Certification
This product is available with certification to EN 10204 3.1. ∆PMX Maximum differential pressure 1015 bar
/
inspection requirements must be stated Designed for a maximum cold hydraulic test pressure of 1523 psig
Options
Isolation
Valves
Technical data
Port Full and reduced bore versions
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A)
Antistatic device (optional) Complies with ISO 7121 and BS 5351
7:454
13 12 20 17 11 4 9, 19 17
22
8
15
6, 7, 21
14
3
2
1
5
18
Materials
No. Part Material
M10Ti2 ISO Zinc plated carbon steel ASTM A105
1 Body
M10Ti4 ISO Stainless steel ASTM A 182 F 316L
M10Ti2 ISO Zinc plated carbon steel ASTM A105
2 Cap
M10Ti4 ISO Stainless steel ASTM A 182 F 316L
*5 Seat UHMWPE

*6 Stem seal UHMWPE
7 Separator M10Ti2 ISO Zinc plated carbon steel SAE 1010
M10Ti4 ISO Stainless steel AISI 316
9 Lower stem nut M10Ti2 ISO Zinc plated carbon steel SAE 1010
0 Name-plate - DN (Not shown)
1 Stainless steel AISI 430
11 Upper stem nut M10Ti2 ISO Zinc plated carbon steel SAE 1010
12 Lever M10Ti2 ISO Zinc plated carbon steel SAE 1010
3 Grip
1 Vinyl light blue
14 Bolts M10Ti2 ISO Zinc plated carbon steel Grade 5
15 Nuts M10Ti2 ISO Zinc plated carbon steel SAE 1010
16 Studs M10Ti4 ISO Stainless steel AISI 316
Note: Item 16 can not be shown as it is only applicable to welded versions
17 Stop screw M10Ti2 ISO Zinc plated carbon steel SAE 12L 14
19 Nut locker Stainless steel AISI 316
20 Lockable handle Stainless steel AISI 316
*21 Stem seal Stainless steel
22 Lock-plate Stainless steel AISI 316
Isolation
Valves
7:455
Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2"
Size A A1 A2 B2 B3 C2 C3 D D1 E 5.7 7.8 6.9 11.56 31.2 56.6 80.9 119 194.2
Bore
1/4" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4 Full Bore 5.7 7.8 19.6 41.6 67 102.8 176.8 236.9 -
3/8" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4
1/2" 2.6 2.6 4.3 6.4 6.4 0.4 0.4 0.9 3.5 0.4
3/4" 2.8 2.8 4.6 6.4 6.4 3.7 3.7 1 3.8 0.5
1" 3.4 3.4 5 6.4 6.4 3.9 3.9 1.2 4.3 0.8
Operating torque (Lb-Ft)
Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2"
1-1/4" 4 4 5.5 6.4 6.4 4.2 4.2 1.5 4.6 1 Reduced
1-1/2" 4.3 4.3 6.5 7.3 7.3 4.6 4.6 1.6 5 1.2 2.4 2.4 2.4 4.0 9.7 14.7 36.8 44.2 55.3
Bore
2" 4.9 4.7 7 7.3 7.3 4.8 4.8 1.9 5.9 1.5 Full Bore 2.4 2.4 4.0 9.7 14.7 36.8 44.2 55.3 -
2-1/2" 6 6 - 9.8 9.8 5.5 5.5 2.2 - 2 The indicated torque values are for valves frequently operated,
that are submitted to a maximum differential pressure of 580 psi.
Valves that are subject to long static periods, may require greater break-
Full Bore out torque.

Size A A1 A2 B2 B3 C2 C3 D D1 E Safety information, installation and maintenance
1/4" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4
3/8" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4
1/2" 2.8 2.8 - 6.4 6.4 3.7 3.7 1 - 0.5
1 off Spirax Sarco ½" screwed NPT M10Ti2FB ISO ball valve.
3/4" 2.8 2.8 - 6.4 6.4 3.9 3.9 1.2 - 0.8
1" 3.4 3.4 - 6.4 6.4 4.2 4.2 1.5 - 1 Spare parts
1-1/2" 4.3 4.3 - 7.3 7.3 4.8 4.8 1.9 - 1.5 broken line are not supplied as spares.
2" 6 6 - 9.8 9.8 5.5 5.5 2.2 - 2 Available spare
Weights (approximate) in lb
Reduced Bore Full Bore How to order spares
Always order spares by using the description
Size Scrd / BW / SW ASME 150 Scrd / BW / SW given in the column headed 'Available spare'
1/4" 1.8 - 1.8 and state the size and type of ball valve.
3/8" 1.8 - 1.8 Example: 1 - Seat, seals and body gasket
1/2" 1.9 3.7 2.2 set for a Spirax Sarco ½" M10Ti2FB
ISO ball valve.
3/4" 2.2 4.9 3.4
1" 3.4 6.4 5.1
1-1/4" 5.1 9.1 6.7
1-1/2" 6.7 14.1 9.7
2" 9.7 18.4 19.9
2-1/2" 18.0 -
B2, B3
C2,
C3
D1 21
ØE
D
6 6
A, A1
A2
A: Scrd
Isolation
A1: SW
Valves

B2: Scrd, BW and SW
B3: ASME 150
C2: Scrd, BW and SW
C3: ASME 150
D: Scrd, BW and SW
E: All versions
18 5 5 18
7:456
Isolation
Valves
7:457
M10HTi ISO "Teflon Free" Ball Valve
¼" to 2½"

The M10HTi ISO three-piece body ball valve has a lockable handle Flanged
and ISO mounting as standard and features a special ball, which Full bore ¼" to 2"
has received a surface hardening. This particular ball valve has ¼", ", ½", ¾", 1", 1¼", 1½" and 2" ASME 150, 300
been specially designed for applications that cannot use Teflon at Screwed NPT, BW, SW
high temperatures, for example the tobacco industry. The M10HTi bore
Reduced Flanged
ISO has been designed for use as an isolating valve, not a control ¼", ", ½", ¾", 1", ¼"
1¼", 1½", 2" and 2½" to 2½"
valve, and can be serviced without removal from the pipeline. Screwed NPT, BW, SW ASME 150, 300

ISO mounting
The integral ISO body mounting allows the valve to be automated Pressure / temperature limits
disassembly. Manual to remote control may therefore be easily 500
A
accomplished by the ISO range of Spirax Sarco ball valves. 392
Temperature °F
Available types 302

M10HTi2 ISO Zinc plated carbon steel body and caps. 212 Steam
saturation
M10HTi4 ISO Complete stainless steel construction. 122 curve
0
Note: The nomenclature will be followed with either FB (full bore) or E C B
RB (reduced bore) and needs to be stated when placing an order. -20
145 290 435 580 725 899
Standards Pressure psig
Pressure Equipment Directive 97/23 / EC and carries the mark when
so required. A - B Screwed, socket weld and butt weld.
A - C Flanged ASME 300.
Certification A - E Flanged ASME 150.
PMA Maximum allowable pressure 899 psi g @ 140°F
/
at the time of order placement. TMA Maximum allowable temperature 500°F @ 0 psi g
Options
Isolation
Valves

• Self-venting ball. PMO
254 psig
TMO Maximum operating temperature 500ºF @ 0 psi g
Technical data Minimum operating temperature -20°F
Port Full and reduced bore versions ∆PMX Maximum differential pressure is limited to the PMO
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) Designed for a maximum cold hydraulic test pressure of 1349 psi g
7:458
13 12 20 1 11 4 9, 19 17
22
8
15
6, 7, 21, 23
14
3
2
1
5
16
18
Materials
No. Part Material
M10HTi2 ISO Zinc plated carbon steel ASTM A105
1 Body
M10HTi4 ISO Stainless steel ASTM A 182 F 316L
M10HTi2 ISO Zinc plated carbon steel ASTM A105
2 Cap
M10HTi4 ISO Stainless steel ASTM A 182 F 316L
*5 Seat Virgin PEEK
*6 Lower stem seal Reinforced PTFE antistatic
M10HTi2 ISO Zinc plated carbon steel SAE 1010
7 Separator
M10HTi4 ISO Stainless steel AlSl 316
9 Lower stem nut
11 Upper stem nut
12 Lever
13 Grip Vinyl yellow
M10HTi2 ISO Zinc plated carbon steel A193 B7
14 Studs
M10HTi2 ISO Zinc plated carbon steel A194 2H
15 Nuts
*16 Seat ‘O’ ring Geothermal EPDM
M10HTi2 ISO Zinc plated carbon steel SAE 12L 14
17 Stop screw
20 Lockable handle Stainless steel
*21 Stem seal Graphite
22 Lock-plate Stainless steel AlSl 316
Isolation
Valves
*23 Stem seal Stainless steel

7:459
Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2"
Size A A1 A2 B2 B3 C2 C3 D D1 E 5.7 7.8 6.9 11.56 31.2 56.6 80.9 119 194.2
Bore
1/4" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4 Full Bore 5.7 7.8 19.6 41.6 67 102.8 176.8 236.9 -
3/8" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4
1/2" 2.6 2.6 4.3 6.4 6.4 0.4 0.4 0.9 3.5 0.4
3/4" 2.8 2.8 4.6 6.4 6.4 3.7 3.7 1 3.8 0.5
1" 3.4 3.4 5 6.4 6.4 3.9 3.9 1.2 4.3 0.8 Operating torque (Lb-Ft)
Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2"
1-1/4" 4 4 5.5 6.4 6.4 4.2 4.2 1.5 4.6 1 Reduced
1-1/2" 4.3 4.3 6.5 7.3 7.3 4.6 4.6 1.6 5 1.2 2.4 2.4 2.4 4.0 9.7 14.7 36.8 44.2 55.3
Bore
2" 4.9 4.7 7 7.3 7.3 4.8 4.8 1.9 5.9 1.5 Full Bore 2.4 2.4 4.0 9.7 14.7 36.8 44.2 55.3 -
2-1/2" 6 6 - 9.8 9.8 5.5 5.5 2.2 - 2 The indicated torque values are for valves frequently operated,
that are submitted to a maximum differential pressure of 580 psi.
Full Bore Valves that are subject to long static periods, may require greater break-
out torque.

Size A A1 A2 B2 B3 C2 C3 D D1 E Safety information, installation and maintenance
1/4" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4
3/8" 2.6 2.6 - 6.4 - 0.4 - 0.9 - 0.4
1/2" 2.8 2.8 - 6.4 6.4 3.7 3.7 1 - 0.5
1 off Spirax Sarco ½" screwed NPT M10HTi2FB ISO ball valve.
3/4" 2.8 2.8 - 6.4 6.4 3.9 3.9 1.2 - 0.8
1" 3.4 3.4 - 6.4 6.4 4.2 4.2 1.5 - 1 Spare parts
1-1/2" 4.3 4.3 - 7.3 7.3 4.8 4.8 1.9 - 1.5 broken line are not supplied as spares.
2" 6 6 - 9.8 9.8 5.5 5.5 2.2 - 2 Available spares
Weights (approximate) in lb and seat 'O' ring set
5, 6, 16, 18, 21, 23
Reduced Bore Full Bore
Size Scrd / BW / SW ASME 150 Scrd / BW / SW How to order spares
Always order spares by using the description given in the
1/4" 1.8 - 1.8 column headed 'Available spares' and state the size
3/8" 1.8 - 1.8 and type of ball valve.
1/2" 1.9 3.7 2.2 Example: 1 - Seat, seals, body / cap 'O' ring
3/4" 2.2 4.9 3.4 and seat 'O' ring set for a Spirax Sarco ½"
M10HTi2FB ISO ball valve.
1" 3.4 6.4 5.1
1-1/4" 5.1 9.1 6.7
1-1/2" 6.7 14.1 9.7
2" 9.7 18.4 19.9
2-1/2" 18.0 -
B2, B3
C2,
C3
6
23
D1 ØE
D 21
23
A, A1
A2
Isolation
A: Scrd and BW
Valves
A1: SW
B2: Scrd, BW and SW
B3: ASME 150
C2: Scrd, BW and SW
C3: ASME 150
D: Scrd, BW and SW
E: All versions
18 16 5 5 16 18
7:460
Isolation
Valves
7:461
M10Pi ISO Ball Valve
¼" to 2½"
(High Static Pressure Applications)

The M10Pi ISO three-piece body ball valve has been designed for
use as an isolating valve, not a control valve, has a lockable Full bore
handle as standard and can be serviced without removal from the ¼", ", ½", ¾", 1", 1¼", 1½" and 2"
pipeline (screwed and welded versions only). It can be used with Screwed NPT, BW, SW
process fluids for services ranging from vacuum to the higher
temperatures and pressures.
ISO mounting Reduced bore
The integral ISO body mounting allows the valve to be automated ¼", ", ½", ¾", 1", 1¼", 1½", 2" and 2½"
without losing seal integrity, as the body does not require Screwed NPT, BW, SW
disassembly. Manual to remote control may therefore be easily
accomplished by the ISO range of Spirax Sarco ball valves.
Available types Pressure/temperature limits
M10Pi2 ISO Zinc plated carbon steel body and caps. 500
Temperature °F
M10Pi4 ISO Complete stainless steel construction. 392

Note: The nomenclature will be followed with either FB (full bore) or 302 Steam
RB (reduced bore). 212 saturation
Standards curve
122
Pressure Equipment Directive 97 / 23 / EC and carries the mark 0
when so required. -20
290 580 870 1160 1450 1740 2030
Certification
This product is available with certification to EN 10204 3.1. Pressure psi g
/
at the time of order placement. The product must not be used in this region.
Options PMA Maximum allowable pressure 2030 psi g @ 89°F

Isolation
TMA Maximum allowable temperature 500°F @ 0 psi g

Valves

• Oval handle for confined spaces. Ideal for trap modules. Minimum allowable temperature -20°F
PMO 254 psi g
Technical data for saturated steam service
Flow characteristic Modified linear TMO Maximum operating temperature 500°F @ 0 psi g
Port Full and reduced bore versions Minimum operating temperature -20°F
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) Note: For lower operating temperatures consult Spirax Sarco
Antistatic device Complies with ISO 7121 and BS 5351 ∆PMX Maximum differential pressure is limited to the PMO
Designed for a maximum cold hydraulic test pressure of 3045 psi g
7:462
14 12 20 17 11 4 9, 19 17
22
8
16
6, 7, 21
15
3
2
1
5
18
Materials
No. Part Material
1 Body M10Pi2 ISO Zinc plated carbon steel ASTM A105
M10Pi4 ISO Stainless steel ASTM A 182 F 316L
2 Cap M10Pi2 ISO Zinc plated carbon steel ASTM A105
M10Pi4 ISO Stainless steel ASTM A 182 F 316L
*5 Seat Reinforced PTFE

*6 Stem seal Reinforced PTFE antistatic
7 Separator M10Pi2 ISO Zinc plated carbon steel SAE 1010
M10Pi4 ISO Stainless steel AISI 316
9 Lower stem nut M10Pi2 ISO Zinc plated carbon steel SAE 1010
10 Name-plate - DN (Not shown) Stainless steel AISI 430
11 Upper stem nut M10Pi2 ISO Zinc plated carbon steel SAE 1010
12 Lever M10Pi2 ISO Zinc plated carbon steel SAE 1010
13 Name-plate (Not shown) Stainless steel AISI 430
4 Grip
1 Vinyl black
15 Studs M10Pi2 ISO Zinc plated carbon steel B7
M10Pi4 ISO Stainless steel
16 Nuts M10Pi2 ISO Zinc plated carbon steel 2H
M10Pi4 ISO Stainless steel
17 Stop screw M10Pi2 ISO Zinc plated carbon steel SAE 12L 14
19 Nut locker Stainless steel AISI 304
20 Lockable handle Stainless steel AISI 304L
*21 Stem seal Stainless steel AISI 316
Isolation
22 Lock-plate Stainless steel AISI 304L

Valves
7:463
Dimensions (approximate) in Inches / lb's Cv values
Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2"
Reduced
Reduced Bore 5.7 7.8 6.9 11.56 31.2 56.6 80.9 119 194.2
Bore
Full Bore 5.7 7.8 19.6 41.6 67 102.8 176.8 236.9 -
Size A A1 B C D E Weight
1/4" 2.6 2.6 6.4 0.4 0.9 0.4 1.6
3/8" 2.6 2.6 6.4 0.4 0.9 0.4 1.6 Operating torque (Lb-Ft)
1/2" 2.6 2.6 6.4 0.4 0.9 0.4 1.8 Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2"
3/4" 2.8 2.8 6.4 3.7 1 0.5 2.2 Reduced
2.5 2.5 2.5 4.4 10.3 15.4 36.8 44.2 55.3
1" 3.4 3.4 6.4 3.9 1.2 0.8 3.4 Bore
Full Bore 2.5 2.5 4.4 10.3 15.4 36.8 44.2 55.3 -
1-1/4" 4 4 6.4 4.2 1.5 1 5.1
The indicated torque values are for valves frequently operated,
1-1/2" 4.3 4.3 7.3 4.6 1.6 1.2 6.7 that are submitted to a maximum differential pressure of 2030 psi.
2" 4.9 4.7 7.3 4.8 1.9 1.5 9.7 Valves that are subject to long static periods, may require greater break-
2-1/2" 6 6 9.8 5.5 2.2 2 18 out torque.

B
1 off Spirax Sarco ½" screwed NPT M10Pi2FB ISO ball valve.
Spare parts
The spare parts available are shown in solid outline. Parts drawn in
C Available spare
How to order spares

Always order spares by using the description given
in the column headed 'Available spare' and state
ØE the size and type of ball valve.
Example: 1 - Seat, seals and body gasket
D set for a Spirax Sarco ½" M10Pi2FB ISO
ball valve.
A1: SW
A: Scrd and BW
Full Bore
Size A A1 B C D E Weight
1/4" 2.6 2.6 6.4 0.4 0.9 0.4 1.6
3/8" 2.6 2.6 6.4 0.4 0.9 0.4 1.8
1/2" 2.8 2.8 6.4 3.7 1 0.5 2.2
3/4" 2.8 2.8 6.4 3.9 1.2 0.8 3.4
1" 3.4 3.4 6.4 4.2 1.5 1 5.1
1-1/4" 4 4 7.3 4.6 1.6 1.2 6.7
1-1/2" 4.3 4.3 7.3 4.8 1.9 1.5 9.7
2" 6 6 9.8 5.5 2.2 2 19.9

21
6 6
Isolation
Valves
18 5 5 18
7:464
Isolation
Valves
7:465
M70i ISO Forged Stainless Steel Ball Valve
for Sanitary Applications (up to 2")
Description
Certification:
The M70i forged 316L stainless steel, three-piece body ball valve has - Material Certification to EN 10204 3.1
ISO mounting as standard. It has been designed in accordance with - Elastomer FDA / USP compliance certificate.
ASME BPE for use as an isolating valve, not a control valve on clean - Surface finish certification.
steam and other high purity and aseptic processes where bacteria and Note: All certification / inspection requirements must be stated at the
media deposits can put product quality at risk. The low maintenance, time of order placement.
clean design is suitable for steam, liquid and gas services ranging
from vacuum to the higher temperatures and pressures. Applications Packaging
include the pharmaceutical, biotech, food and beverage and cosmet- The M70i is finished and packaged in a segregated clean environment.
ics industries. Each valve is end capped and sealed in a plastic bag, in accordance
with ASME BPE, to ensure the ingress of dirt is avoided.
Principal features:
- True port design - The internal diameter of the end connections 1/2", 3/4", 1", 1-1/2", 2" sanitary clamp (ASME BPE).
and ball precisely match that of the connecting tubing to 1/2", 3/4", 1", 1-1/2", 2" extended O/D tube weld ends (ETO) (ASME
guarantee drainability. BPE).
- Forged material - The M70i is manufactured from high integrity Sanitary clamp / ETO combinations are also available.
ASTM A182 F316L. 2-1/2", 3" and 4" forged valves are also available to special order.
- Low ferrite - Body and end connections have <1% ferrite content Alternatively: 2-1/2", 3" and 4" investment cast sanitary ball valves
to help prevent rouge. are available through our M80i range - see TI-P182-06-US.
- Designed with orbital welding in mind - ASME BPE compliant
extended tube weld end connections means that automatic orbital Note: Other connection options are available on request. Please
welding can be performed without valve disassembly and low consult Spirax Sarco.
sulphur (0.005% to 0.017%) content helps a consistent and fully
penetrated weld.
- Designed for automation - ISO 5211 mounting pad as standard
enabling simple actuator mounting.
- Lockable handle - A spring loaded lockable handle allows the
valve to be locked in the chosen position – ensuring system
integrity.
Surface finish
Standard internal surface finish is 0.5 micron Ra (20 micro inch).
Electro-polishing to 0.375 micron Ra (15 micro inch) is available to
special order. External surface finishes are as forged / machined.
Available types
M70iV ISO Virgin PTFE TFM 1600
M70iVEP ISO Virgin PTFE TFM 1600
electro-polished to 0.375 micron Ra
M70iG ISO Mineral filled RPTFE
M70iGEP ISO Mineral filled RPTFE
Isolation
Valves
Optional extras:
- Extended stem 4" (100 mm) to allow for insulation.
- Cavity fillers are provided as standard. If cavity fillers are not
required please specify when placing an order.
Standards
7:466
for Sanitary Applications
13 12
10 4
Temperature °F
14
5
15
Pressure psig
2
A - B Virgin PTFE TFM 1600.
A - C Mineral filled PTFE 1
2
PMA Maximum allowable pressure 900 psig (62 barg) @ 68°F

TMA Maximum allowable temperature 390°F @ 0 psig
Maximum operating pressureVirgin PTFE 100 psig 10
for saturated steam serviceMineral filled PTFE 123 psig
PMO
TMO Maximum operating temperature 390 °F @ 0 psig
Note: For lower operating temperatures consult Spirax Sarco 9
ΔPMX Maximum differential pressure is limited to the PMO 8
Designed for a maximum cold hydraulic test pressure of 1350 psig 17
7
18
6
The internals have been exploded right

to help identify the position of some of 6
the parts in the materials list.
16 5 15 3 15 5 16
Materials
No. Part Material
1 Body Stainless steel A
STM A 182 F316L 10 Stem nut Stainless steel AISI 316
2 End connections Stainless steel A
STM A 182 F316L 11 Name-plate (not shown) Stainless steel AISI 430
Isolation
12 Handle Stainless steel AISI 316

Valves
3 Ball Stainless steel AISI 316L

4 Stem Stainless steel AISI 316L 13 Cover Vinyl
*5 Seat M70iG Mineral filled RPTFE 14 Bolts and nuts Stainless steel AISI 316
M70iV Virgin PTFE TFM 1600 *15 Cavity filler Virgin PTFE TFM 1600
*6 Stem seals Virgin PTFE TFM 1600 *16 Body cap gasket Virgin PTFE TFM 1600
7 Spacer Stainless steel AISI 316 17 Bellville washer Stainless steel AISI 316
8 Compression nut Stainless steel AISI 316 *18 Stem seal PEEK
9 Lock washer Stainless steel AISI 316
7:467
Technical data
Leakage Test procedure to ISO 5208 (rateA)
Materials comply with:
Stem seal —FDA CFR title 21 paragraph 177.
and seat section 1550.
—USP23 Class VI
Port True port design
Cv values
Size 1/2" 3/4" 1" 1-1/2" 2"
G B
Cv 8.1 29 65 190 416
Torque value
Size 1/2" 3/4" 1" 1-1/2" 2"
in lbs 62 80 133 195 443
The torque figures shown are for a valve at maximum

operating pressure that is operated frequently.
Valves that are subject to long static periods may require
at least 75% greater break out torque C
E2 F
E1
A1
Sanitary clamp
A2
Tube
A3
Sanitary clamp / ETO
Dimensions / weights
approximate in inches and pounds.
Size A1 A2 A3 B C D E1 E2 F G G Weight
(Clamp) (ETO)
1/2" 3.51 5.52 4.51 6.34 3.62 0.95 0.99 0.50 0.37 1.75 2.76 1.8
3/4" 4.00 6.00 5.00 6.34 3.70 1.02 0.99 0.75 0.62 2.00 3.00 2.2
1" 4.50 6.50 5.50 6.34 3.98 1.22 1.99 1.00 0.87 2.25 3.25 3.5
1-1/2" 5.50 7.50 6.50 7.29 4.96 1.89 1.99 1.50 1.37 2.75 3.75 10.0
2" 6.25 8.00 7.13 9.85 5.56 2.25 2.52 2.00 1.87 3.13 4.00 17.0
Safety Information, installation and maintenance

For full details see the Installation and Maintenance Instructions (IM-P182-07-US) supplied with the product.
Isolation
Valves
How to order
The M70i has a number of features that must be specified at the time of order placement; they are size, end connection, seat material, internal
surface finish, and any certification that is required.
Note: Cavity fillers are provided as standard. If cavity fillers are not required, please specify so, when placing an order.
Example: 1 of Spirax Sarco M70iV ISO forged sanitary ball valve complete with sanitary clamp connections (ASME BPE)
and an internal surface finish of 0.5 micron Ra (20 micro inch).
The unit is to be supplied complete with EN 10204 3.1 material certification.
7:468
Spare parts
Available spares
Seat and seal set with cavity filler. 5, 6, 15, 16. 18
How to order spares

Always order spares by using the description given in the column headed ‘Available spares’ and state the size and type of ball valve.
Example: 1- Virgin PTFE-TFM 1600 seat and seal set with cavity filler for a Spirax Sarco 1/2" M70iV ISO forged stainless steel ball valve.
18
Isolation
Valves
16 5 15 15 5 16
7:469
M80i ISO Stainless Steel Ball Valve
for Sanitary Applications (2½" to 4")

The M80i cast 316L stainless steel, three-piece body ball valve has 2-1/2", 3" and 4" Sanitary clamp (ASME BPE).
ISO mounting as standard. It has been designed in accordance with 2-1/2" , 3" and 4"extended O/D tube weld ends (ETO) (ASME BPE).
ASME BPE for use as an isolating valve, not a control valve on clean
steam and other high purity and aseptic processes where bacteria Alternatively: 1/2", 3/4", 1", 1-1/2" and 2" sanitary ball valves are
and media deposits can put product quality at risk. The low main- available through our M70i range - see TI-P182-05-US.
tenance, clean design is suitable for steam, liquid and gas services
ranging from vacuum to the higher temperatures and pressures. Note: Other connection options are available on request. Please
Applications include the pharmaceutical, biotech, food and beverage consult Spirax Sarco.
and cosmetics industries.
Principal features:
- True port design - The internal diameter of the end connections
and ball precisely match that of the connecting tubing to
guarantee drainability.
- Low ferrite - M80i has <3% ferrite content on all wetted parts
helping to prevent rouge.
- Designed with orbital welding in mind - ASME BPE compliant
extended tube weld end connections means that automatic orbital
welding can be performed without valve disassembly and low
sulphur (0.005% to 0.017%) content helps a consistent and fully
penetrated weld.
- Designed for automation - ISO 5211 mounting pad as standard
enabling simple actuator mounting.
- Lockable handle - A spring loaded lockable handle allows the
valve to be locked in the closed position – ensuring system
integrity.
Surface finish
The M80i standard internal surface finish is electro-polished to 0.375
micron Ra (15 micro inch). 120
External surface finishes are as cast / machined.
32
Available types
M80iV ISO Virgin PTFE TFM 1600
Standards
A - B Virgin PTFE TFM 1600
Certification: PMA Max. allowable pressure 900 psig @ 68°F

- Material Certification to EN 10204 3.1 TMA Max. allowable temperature 390°F @ 0 psig
- Elastomer FDA / USP compliance certificate. Minimum allowable temperature -20°F
Isolation
Valves
- Surface finish certification. PMO Max. operating pressure 100 psig

Note: All certification / inspection requirements must be stated at the for saturated steam service
time of order placement. TMO Max. operating temperature 390°F @ 0 psig
Packaging Note: For lower operating temperatures consult Spirax Sarco
The M80i is finished and packaged in a segregated clean environ-
ment. Each valve is end capped and sealed in a plastic bag, in
DPMX Maximum differential pressure is limited to the PMO
accordance with ASME BPE, to ensure the ingress of dirt is avoided. Designed for a max. cold hydraulic test pressure of 1350 psig
TI-P182-06-US 4.14
7:470
10 12 13
The internals have been exploded

2 14 1 3 14 2 below to help identify the position
Materials of some of the parts in the
No. Part Material materials list.
1 Body Stainless steel ASTM A351 Gr.
CF3M (316L)
2 End connections Stainless steel ASTM A351 Gr.
CF3M (316L)
3 Ball Stainless steel ASTM A351 Gr.
CF3M (316L)
4 Stem Stainless steel AISI 316L
*5 Seat and cavity filler Virgin PTFE TFM 1600 8
*6 Stem seals PTFE TFM 1600 9
7 Spacer Stainless steel AISI 304
8 Compression nut Stainless steel AISI 304 17
15
9 Lock washer Stainless steel AISI 304 7
10 Stem nut Stainless steel AISI 304
6
*11 ‘O’ring Viton
The 2-1/2" unit
12 Handle Stainless steel AISI 304 11
has 4 x nuts,
13 Cover Vinyl
bolts and washers 6
14 Studs and nuts Stainless steel AISI 304
15 Bolt washer AISI 304
*16 Body seal Virgin PTFE TFM 1600 4
17 Beleville washer AISI 301
*Note: Available spare parts sold as a kit. 16
5
Technical data
Leakage Test procedure to ISO 5208 (rate 3)
Materials comply with;
3
Stem seal - FDA CFR title 21 paragraph 177,
and seat section 1550. 5
- USP23 Class VI 16 The 3" and 4" units have
Flow characteristic Modified linear 6 x studs and
Port True port design 12 x nuts and washers
Cv values
Isolation
Size 2½" 3" 4"

Valves
Cv 786 994 2255
Torque value
Size 2½" 3" 4"
Ft-lbs 34 37 56 14
The torque figures shown are for a valve at maximum operating
pressure that is operated frequently.
Valves that are subject to long static periods may require at least
75% greater break out torque
7:471
Dimensions / weights
approximate in inches and pounds.
Size A1 A2 B C D E1 E2 F G G Weight
(Clamp) (ETO) (Clamp) (ETO)
2½" 6.76 7.53 14.58 4.14 2.21 3.05 2.50 2.38 33.81 3.76 20
3" 9.01 9.06 14.58 4.53 3.07 3.58 3.00 2.88 4.50 4.53 40
4" 10.01 9.99 15.76 5.59 3.96 4.68 4.00 3.84 5.01 4.99 51
G B
E2
E1 F
(Port)
A1
Sanitary clamp
A2
ETO (extended tube ends)
Safety Information, installation and maintenance

Isolation
Valves
Installation and Maintenance Instructions IM-P182-07-US.
How to order
The size, end connections and certification requirements must be specified at time off order placement.
Example: 1 of Spirax Sarco 4“ M80iV ISO forged sanitary ball valve complete with sanitary clamp (ASME BPE)
end connections, electro-polished to 0.375 micron Ra (15 micro inch)
The unit is to be supplied complete with EN 10204 3.1 material certification.
7:472
Spare parts
Available spares
Integrated seat and cavity filler, stem, seats, stem ‘O’ ring and body seals kit 5, 6, 11, 16
How to order spares

Always order spares by using the description given in the column headed ‘Available spares’ and state the size and type of ball valve.
Example: 1- Integrated seat and cavity filler, stem seals, stem ‘O’ ring and body seals kits for a Spirax Sarco 4" M80iV ISO cast stainless
steel ball valves.
Note: The main spares drawing illustrates the

2-1/2" unit. The same spares are available for
the 3" and 4" units.
11
6
16 5 5 16
Isolation
Valves
7:473
M33S ISO Full Bore Ball Valve API 6D
2" to 8" ASME 150 and ASME 300
Description
Produced in accordance with API 6D the M33S ISO full bore
two-piece body ball valve with floating ball, has been designed
for use as an isolating valve, not a control valve. It can be used
with the majority of industrial fluids on applications, which
include steam, condensate, water, oil, gases, and other fluids
within its operating range.
The M33S ISO ASME has as standard an ISO mounting pad in
accordance with ISO 5211.
Available types
M33S2 ISO Zinc plated carbon steel body, PDR 0.8 seats (for
high temperatures) and ISO mounting.
M33S3 ISO Stainless steel body, PDR 0.8 seats (for high
temperatures) and ISO mounting.
Standards
European Pressure Equipment Directive 97 / 23 / EC and carries
Certification
2" shown
Options
• Hollow ball for 6" and 8" sizes - Not API 6D rated.
• Ring joint flanges. 500
A
Temperature °F
• Extended stems to allow full insulation for 3" and 4" sizes. 392
• Operation by mechanical or pneumatic actuator URPA series
for all sizes. 302
• Operation by pneumatic actuator URPA series and mechanical 212 Steam
declutchable actuator. saturation
122 curve
• Lockable handle.
0
• Materials according to NACE MR 0175. C B
-20
• Surge valve. 145 290 435 580 739
• Drain plug. Pressure psig

2", 2½", 3", 4", 6" and 8" A - B Flanged ASME 300.
Standard flange ASME Class 150 and 300 with face-to-face A - C Flanged ASME 150.
dimensions according to B 16.10.
Maximum allowable ASME 150 290 psig@100˚F
PMA
Technical data pressure ASME 300 739 psig@100˚F
Flow characteristic Modified linear TMA Maximum allowable
500°F@0psig
Port Full bore temperature
Isolation
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) Minimum allowable temperature -20˚F
Valves
and BS 5351
Antistatic device Complies with ISO 7121 and BS 5351 for saturated steam service
TMO Maximum operating temperature 500°F@0psig
Minimum operating temperature -20˚F
Designed for a maximum ASME 150 413 psig
cold hydraulic test pressure of: ASME 300 1109 psig
TI-P133-63-US 4.14
7:474
2"(DN50) shown for the main illustration 2½"(DN65) to 8"(DN200)
16
25
14
13 26
12 10
Materials
No. Part Material
M33S2 ISO Zinc plated carbon steel ASTM A 216 WCB
1 Body
M33S3 ISO Stainless steel ASTM A 351 CF8M
M33S2 ISO Zinc plated carbon steel ASTM A 21 6 WCB
2 Insert
M33S3 ISO Stainless steel ASTM A 351 CF8M
3 Solid ball Stainless steel AISI 316
*4 Seats Carbon and graphite R-PTFE PDR 0.8
*5 Body gasket Graphoil with metal insert
6 Stem Stainless steel AlSl 316 / AISI 420
*7 Lower stem seal Carbon and graphite R-PTFE
*8 'O' ring Viton
*9 Upper stem packing PTFE
11 Stop plate with indicator for 2" Zinc plated carbon steel SAE 1010
12 Belleville stem washer Carbon steel / stainless steel
13 Gland nut Carbon steel SAE 12L14
14 Locking plate Stainless steel AISI 304
15 Adaptor 2" Zinc plated SG iron
16 Screw Carbon steel Grade 5
17 Handle Zinc plated carbon steel SAE 1010
18 Grip Vinyl (Blue)
19 Stud Carbon steel A1 93-B7
20 Nut Zinc plated carbon steel A1 94-2H
Isolation
Valves
21 Photochemical name-plate Stainless steel AISI 304

22 Stop screw Zinc plated carbon steel SAE 12L14
23 Antistatic device ball Stainless steel AISI 304
24 Drain plug (optional) Carbon steel
25 Adaptor with indicator for 2½" to 8" Zinc plated SG iron
26 Stop screw for 2½" to 8" Carbon steel
27 Lifting eye 8" not shown Zinc plated carbon steel SAE 1010
*28 'O' ring EPDM
7:475
Dimensions /weights (approximate) in inches and lbs
Flanged ASME 150
2" 7.0 10.8 5.5 6.0 2.0 2.8 24
2½" 7.5 16.3 6.3 7.0 2.5 3.2 36
3" 8.0 20.3 6.6 7.5 2.9 3.4 44
4" 9.0 27.5 8.0 9.0 3.9 4.2 78
6" 15.5 33.5 11.1 10.9 5.9 7.8 177
8" 18.0 37.4 12.5 13.5 7.9 9.0 309
Flanged ASME 300

2" 8.5 10.8 5.5 6.5 2.0 3.4 33
2½" 9.5 16.3 6.3 7.5 2.5 3.6 50
3" 11.1 20.3 6.6 8.3 2.9 3.9 66
4" 12.0 27.5 8.0 10.0 3.9 4.8 110
6" 15.8 33.5 11.1 12.5 5.9 7.0 245
8" 19.7 37.4 12.5 15.0 7.9 8.4 409
B F
ØE ØD
A
Cv values
Inches 2" 2½" 3" 4" 6" 8"
Cv 346 497 867 1191 2786 5549
Operating torque lb/ft

Inches 2" 2½" 3" 4" 6" 8"
lb/ft 44 59 73 147 442 553
The torque figures shown are for a valve at maximum operating pressure that is operated frequently.
Valves that are subject to long static periods, may require greater break-out torque.

Isolation
Valves
How to order
Size 2", 2½", 3", 4", 6", 8"
Model M33S_ISO
Specify: 2 = Carbon steel
Body material
3 = Stainless steel
Flanges ASME 150 or ASME 300
Example: 1 off Spirax Sarco 2" flanged ASME 150 M33S2 ISO ball valve.
7:476
Spare parts
Available spares
Seats, body gasket, steam seals, stem 'O' ring set and seat 'O' ring 4, 5, 7, 8, 9, 28
How to order spares

Always order spares by using the description given in the column headed 'Available spares' and state the size and type of ball valve.
Example: 1 - Seats, body gasket, stems seals and stem and seat 'O' ring set for a Spirax Sarco 3" flanged ASME M33S2 ISO ball valve
Isolation
Valves
7:477
M33V ISO Full Bore Ball Valve API 6D
2" to 8" ASME 150 and 300
(Low Pressure Application)
Description
Produced in accordance with API 6D the M33V ISO full bore
two-piece body ball valve with floating ball, has been designed
for use as an isolating valve, not a control valve, on applications
at low temperatures which use natural gas and most of the
hydrocarbon fluids in the OPC refinery sites.
The M33V ISO ASME has as standard an ISO mounting pad in
Available types
M33V2 ISO Zinc plated carbon steel body,

PTFE seats and ISO mounting.
M33V3 ISO Stainless steel body,

PTFE seats and ISO mounting.
Standards
Pressure Equipment Directive 97/23 / EC and carries the mark
when so required.
Certification
Options
• Hollow ball for 6" and 8" sizes - Not API 6D rated.
2" shown
• Ring joint flanges.
• Extended stems to allow full insulation for 3" and 4" sizes. Pressure /temperature limits
• Operation by mechanical or pneumatic actuator URPA series 446
392 A
Temperature °F
for all sizes.

• Operation by pneumatic actuator URPA series and mechanical 302
declutchable actuator. Steam
• Lockable handle. 212 saturation
• Materials according to NACE MR 0175. curve
122
• Surge valve.
• Drain plug. 0 C B
-20
145 290 435 580 739
Sizes and pipe connections Pressure psig
2", 2½", 3", 4", 6" and 8"
Standard flange ASME Class 150 and 300 with face-to-face The product must not be used in this region.

dimensions according to B 16.10. A - B Flanged ASME 300.
Technical data
Maximum allowable ASME 150 290psig@100°F
Flow characteristic Modified linear PMA
pressure ASME 300 739psig@113°F
Port Full bore
TMA Maximum allowable temperature 446°F@0psig
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A)
and BS 5351 Minimum allowable temperature -20˚F
Isolation

Valves
Antistatic device Complies with ISO 7121 and BS 5351 PMO 145 psig
TMO Maximum operating temperature 446˚F@0psig
Minimum operating temperature -20˚F
Designed for a maximum ASME 150 413psig
cold hydraulic test pressure of: ASME 300 1109psig
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. TI-P133-62-US 4.14
7:478
2"shown for the main illustration
16 2½" to 8"
16
25
15
18 17 14
14
8 13 13 26
7 12 10
12
6
11
10
23 22 9
23
1
21
2 20 5 28 4 3 4 28 19 24
Materials
No. Part Material
1 Body M33V2 ISO Zinc plated carbon steel ASTM A 216 WCB
M33V3 ISO Stainless steel ASTM A 351 CF8M
2 Insert M33V2 ISO Zinc plated carbon steel ASTM A 21 6 WCB
M33V3 ISO Stainless steel ASTM A 351 CF8M
*4 Seats PTFE
*8 'O' ring Viton
*9 Upper stem packing PTFE
11 Stop plate with indicator for 2" Zinc plated carbon steel SAE 1010
15 Adaptor 2" Zinc plated SG iron
18 Grip Vinyl (Orange)
19 Stud Carbon steel A193-B7
20 Nut Zinc plated carbon steel A194-2H
Isolation
Valves

25 Adaptor with indicator for 2½" to 8" Zinc plated SG iron
26 Stop screw for 2½" to 8" Carbon steel
27 Lifting eye 8" - not shown Zinc plated carbon steel SAE 1010
*28 'O' ring Viton
7:479
Flanged ASME 150
2" 7.0 10.8 5.5 6.0 2.0 2.8 24
2½" 7.5 16.3 6.3 7.0 2.5 3.2 36
3" 8.0 20.3 6.6 7.5 2.9 3.4 44
4" 9.0 27.5 8.0 9.0 3.9 4.2 78
6" 15.5 33.5 11.1 10.9 5.9 7.8 177
8" 18.0 37.4 12.5 13.5 7.9 9.0 309
Flanged ASME 300

2" 8.5 10.8 5.5 6.5 2.0 3.4 33
2½" 9.5 16.3 6.3 7.5 2.5 3.6 50
3" 11.1 20.3 6.6 8.3 2.9 3.9 66
4" 12.0 27.5 8.0 10.0 3.9 4.8 110
6" 15.8 33.5 11.1 12.5 5.9 7.0 245
8" 19.7 37.4 12.5 15.0 7.9 8.4 409
B F
ØE ØD
Cv values
Inches 2" 2½" 3" 4" 6" 8"
Cv 346 497 867 1191 2786 5549
Operating torque lb/ft

Inches 2" 2½" 3" 4" 6" 8"
lb/ft 44 59 73 147 442 553

Isolation
Valves
How to order
Size 2", 2½", 3", 4", 6", 8"
Model M33V_ISO
Body material
3 = Stainless steel
Example: 1 off Spirax Sarco 2" flanged ASME 150 M33V2 ISO ball valve.
7:480
Spare parts
Available spares
Seats, body gasket, steam seals, stem 'O' ring set and seat 'O' ring set 4, 5, 7, 8, 9, 28
How to order spares

Example: 1 - Seats, body gasket, stems seals and stem and seat 'O' ring set for a Spirax Sarco 3" flanged ASME M33V2 ISO ball valve
5 28 4 4 28
Isolation
Valves
7:481
M33F ISO Full Bore
Ball Valve API 6D Firesafe API 607
2" to 8" ASME 150 and 300
Description
Produced in accordance with API 6D the M33F ISO full bore
two-piece body ball valve with floating ball, has an API 607
firesafe proof design. It is designed for use as an isolating valve,
not a control valve and can be used with the majority of industrial
fluids on applications, which include steam, condensate, water,
oil, gases, and other fluids within its operating range.
The M33F ISO ASME has as standard an ISO mounting pad in
Firesafe design
In normal working conditions, the ball rests against two TAT
seats ensuring total closure. When the valve is submitted to
temperature above the limits the seats can withstand, the seat
becomes deformed and renders to extrusion. When the seats
have been totally destroyed, the ball will come to rest firmly
against the metal seat in the cap, producing a metal-to-metal
closing. This secondary seat in the valve cap ensures the valve
will operate to international API 607 standards.
Available types
M33F2 ISO Zinc plated carbon steel body,

TAT seats (for high temperatures) and ISO mounting.
M33F3 ISO Stainless steel body,

TAT seats (for high temperatures) and ISO mounting.
Standards 2" shown
Pressure Equipment Directive 97/23 / EC and carries the mark
when so required.
Certification
This product is available with certification to EN 10204 3.1. 500
A
Temperature °F
Note: All certification / inspection requirements must be stated at 392

302
Options 212 Steam
• Hollow ball for 6" and 8" sizes - Not API 6D rated. saturation
• Self-venting ball. 122 curve
• Ring joint flanges. 0 C B
• Extended stems to allow full insulation for 3" and 4" sites. -20
145 290 435 580 739
• Operation by pneumatic actuator URPA series and mechanical
Pressure psig
declutchable actuator.
• Operation by mechanical or pneumatic actuator URPA series The product must not be used in this region.

for all sizes.
A - B Flanged ASME 300.
• Lockable handle.
• Materials according to NACE MR 0175.
• Surge valve. Maximum allowable ASME 150 290psig@100˚F
• Drain plug. PMA
pressure ASME 300 739psig@100˚F
Sizes and pipe connections TMA Maximum allowable temperature 500°F@0psig
2", 2½", 3", 4", 6", and 8"
Isolation
Minimum allowable temperature -20˚F

Valves
Standard flange ASME Class 150 and 300 with face-to-face

dimensions according to B 16.10. PMO Maximum operating pressure 253 psig
Technical data TMO Maximum operating temperature 500˚F@0psig
Flow characteristic Modified linear Minimum operating temperature -20˚F
Port Full bore Note: For lower operating temperatures consult Spirax Sarco
Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A) ∆PMX Maximum differential pressure is limited to the PMO
and BS 5351
Designed for a maximum ASME 150 413 psig
Antistatic device Complies with ISO 7121 and BS 5351 cold hydraulic test pressure of: ASME 300 1109.3 psig
7:482
2"(DN50) shown for the main illustration
2½"(DN65) to 8"(DN200)
16
16
25
15 14
18 17
13 26
14
8 12 10
13
7
12
6
11
10
23 22 9
23
1
21
2 20 28 5 29 4 3 4 29 19 24
Materials
No. Part Material
M33F2 ISO Zinc plated carbon steel ASTM A 216 WCB
1 Body
M33F3 ISO Stainless steel ASTM A 351 CF8M
M33F2 ISO Zinc plated carbon steel ASTM A 21 6 WCB
2 Insert
M33F3 ISO Stainless steel ASTM A 351 CF8M
*4 Seats TAT reinforced teflon
*8 'O' ring Viton
*9 Upper stem packing Graphoil
11 Stop plate with indicator for (DN50) 2" Zinc plated carbon steel SAE 1010
15 Adaptor (DN50) 2" Zinc plated SG iron
18 Grip Vinyl (Red)
19 Stud Stainless steel A193-B8
20 Nut Stainless steel A194-8MA
Isolation
Valves

25 Adaptor with indicator for (DN65 to DN200) 2½" to 8" Zinc plated SG iron
26 Stop screw for (DN65 to DN200) 2½" to 8" Carbon steel
27 Lifting eye (DN200 only) 8" - not shown Zinc plated carbon steel SAE 1010
28 Belleville stud washer Stainless steel
*29 'O' ring EPDM
7:483
Flanged ANSI 150
2"(DN50) 7.0 10.8 5.5 6.0 2.0 2.8 24
2½"(DN65) 7.5 16.3 6.3 7.0 2.5 3.2 36
3"(DN80) 8.0 20.3 6.6 7.5 2.9 3.4 44
4"(DN100) 9.0 27.5 8.0 9.0 3.9 4.2 78
6"(DN150) 15.5 33.5 11.1 10.9 5.9 7.8 177
8"(DN200) 18.0 37.4 12.5 13.5 7.9 9.0 309
Flanged ANSI 300

2"(DN50) 8.5 10.8 5.5 6.5 2.0 3.4 33
2½"(DN65) 9.5 16.3 6.3 7.5 2.5 3.6 50
3"(DN80) 11.1 20.3 6.6 8.3 2.9 3.9 66
4"(DN100) 12.0 27.5 8.0 10.0 3.9 4.8 110
6"(DN150) 15.8 33.5 11.1 12.5 5.9 7.0 245
8"(DN200) 19.7 37.4 12.5 15.0 7.9 8.4 409
B F
ØE ØD
A
Cv values
Inches 2" 2½" 3" 4" 6" 8"
Cv 346 497 867 1191 2786 5549
Operating torque lb/ft (N m)

Inches 2" 2½" 3" 4" 6" 8"
lb/ft 44 59 73 147 442 553

Isolation
Valves
How to order
Size 2", 2½", 3", 4", 6", 8"
Model M33F_ISO
Body material
3 = Stainless steel
Example: 1 off Spirax Sarco 2" flanged ANSI 150 M33F2 ISO ball valve.
TI-P133-64-US 4.14
7:484
Spare parts
Available spares
Seats, body gasket, steam seals, stem 'O' ring set and seat 'O' ring set 4, 5, 7, 8, 9, 29
How to order spares

Example: 1 - Seats, body gasket, stems seals and stem and seat 'O' ring set for a Spirax Sarco 3" flanged ASME M33F2 ISO ball valve
5 29 4 4 29 Isolation
Valves
7:485
M40Si ISO (Medium Pressure Application) and
M40Vi ISO (Low Pressure Application)
Reduced Bore Ball Valves 2½" to 6" ASME 150 and 300
Both the M40Si and M40Vi are reduced bore ball valves, with 1", 1¼", 1½", 2", 2½", 3", 4" and 6".
a single piece body, having ISO mounting as standard. They Standard flanges ASME Class 150 and ASME
are designed to be isolating valves, which can be used with the
majority of industrial fluids, not control valves. Class 300.
Available types
M40Si2 ISO Zinc plated carbon steel body, PDR 0.8
seats.
M40Si3 ISO Stainless steel body, PDR 0.8 seats.
M40Vi2 ISO Zinc plated carbon steel body, PTFE seats.
1" to 2"
M40Vi3 ISO Stainless steel body, PTFE seats.
Standards
These products fully comply with the requirements of the
European Pressure Equipment Directive 97
/
23
/
EC and carry
Certification
These products are available with certification to EN 10204 3.1.
M40Si2 ISO and M40Si3 ISO - PDR 0.8 seats
500
Temperature °F
A
392
302
212 Steam
122
saturation A - B Flanged ASME 300 2½"
curve A - C Flanged ASME 150
0
C B
-20
145 290 435 580 739
Pressure psig
M40Vi2 ISO and M40Vi3 ISO - PTFE seats

446
392 A
Temperature °F
302
212 Steam
saturation A - B Flanged ASME 300
122 curve
A - C Flanged ASME 150
C B
-20
145 290 435 580 739
Pressure psig
Maximum allowable M40Si 500°F @ 0 psig
TMA temperature
M40Vi 446°F @ 0 psig
Isolation
Valves
Minimum allowable temperature -20°F Technical data

Maximum operating M40Si 253 psig Flow characteristic Modified linear
PMO pressure for saturated
steam service M40Vi 145 psig Port Reduced bore
Maximum operating M40Si 500°F @ 0 psig Leakage test procedure to ISO 5208 (Rate A) / EN 12266-1 (Rate A)
TMO temperature
M40Vi 446°F @ 0 psig Antistatic device (optional) complies with ISO 7121 and BS 5351
In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P133-78 US 4.14
7:486
1" to 2"
21
20
16
17
15
14
13
10
25 9
26
9
4
1 18 30 5 3 5 6 2
Materials
No. Part Material
M40Si2 ISO and M40Vi2 ISO Zinc plated carbon steel ASTM A216 WCB
1 Body
M40Si3 ISO and M40Vi3 ISO Stainless steel ASTM A351 CF8M
M40Si2 ISO and M40Vi2 ISO Zinc plated carbon steel SAE 1040
2 Insert
M40Si3 ISO and M40Vi3 ISO Stainless steel AISI 316
4 Stem Stainless steel AISI 316 / AISI 420
M40Si2 ISO and M40Si3 ISO Carbon and graphite reinforced PTFE PDR 0.8
*5 Seats
M40Vi2 ISO and M40Vi3 ISO Virgin PTFE
*6 Insert 'O' ring EPDM Geothermal
*9 Stem seals Antistatic R-PTFE
*10 Stem seals Stainless steel AISI 304
15 Gland nut Zinc plated carbon steel SAE 1010 / SAE 12L14
16 Upper stem nut Zinc plated carbon steel SAE 1010 / SAE 12L14
21 Grip Vinyl
Isolation
Valves
26 Split locker washer Stainless steel AISI 304

30 Plug 1" only Carbon steel / stainless steel
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 TI-P133-78 US 4.14
7:487
2½" 3" to 6"
27 20 21
27
23
24
22
20
17
15 29
28 17
14
15
19
13 14
12 13
25 8
11
2½" to 6"
31
32
1 18 7 5 3 5 7 6 2
Materials
No. Part Material
M40Si2 ISO and M40Vi2 ISO Zinc plated carbon steel ASTM A216 WCB
1 Body
M40Si3 ISO and M40Vi3 ISO Stainless steel ASTM A351 CF8M
M40Si2 ISO and M40Vi2 ISO Zinc plated carbon steel SAE 1040
2 Insert
M40Si3 ISO and M40Vi3 ISO Stainless steel AISI 316
4 Stem Stainless steel AISI 316 / AISI 420
M40Si2 ISO and M40Si3 ISO Carbon and graphite reinforced PTFE PDR 0.8
*5 Seats
M40Vi2 ISO and M40Vi3 ISO Virgin PTFE
*6 Insert 'O' ring EPDM Geothermal
*7 Seat 'O' ring EPDM Geothermal
*8 Stem 'O' ring EPDM Geothermal
*11 Lower stem seals Antistatic R-PTFE
*12 Upper stem packaging Virgin PTFE
15 Gland nut Zinc plated carbon steel SAE 1010 / SAE 12L14
19 Stop plate with indicator 2½" Zinc plated carbon steel SAE 1010
21 Grip Vinyl
22 Adaptor Zinc plated SG iron
23 Adaptor plate Zinc plated carbon steel SAE 1010
Isolation
Valves
24 Adaptor with indicator 3" to 6" Zinc plated SG iron

25 Stop screw 3" to 6" Zinc plated carbon steel SAE 12L14
27 Adaptor screw Zinc plated carbon steel Grade 5
28 Stop screw 3" to 6" Carbon steel
29 Adaptor hex. nut 3" to 6" Zinc plated carbon steel
31 Antistatic device ball Stainless steel
32 Antistatic device spring Stainless steel AISI 301
7:488
Dimensions / weights (approximate) inches and lb
Flanged ASME 150 Flanged ASME 300
Size A B C D E F Weight Size A B C D E F Weight
1" 5.0 2.4 6.4 4.3 3.9 0.7 6.3 1" 6.5 2.4 6.4 4.9 3.9 0.7 9.9
1¼" 5.5 2.6 7.2 4.6 4.2 0.9 8.3 1¼" 7.0 2.6 7.2 5.3 4.2 0.9 12.5
1½" 6.5 2.7 7.3 5.0 4.6 1.2 11.8 1½" 7.5 2.7 7.3 6.1 4.6 1.2 180.4
2" 7.0 3.0 7.3 5.9 4.8 1.5 17.4 2" 8.5 3.0 7.3 6.5 4.8 1.5 22.6
2½" 7.5 3.1 10.9 7.0 5.7 2.0 26.4 2½" 9.5 3.1 10.9 7.5 5.7 2.0 35.2
3" 7.9 3.6 16.4 7.5 6.2 2.2 34.8 3" 11.1 3.6 16.4 8.3 6.2 2.2 49.1
4" 9.0 3.9 20.3 9.0 6.8 3.0 54.6 4" 12.0 3.9 20.3 10.0 6.8 3.0 79.4
6" 10.5 5.1 27.5 10.9 8.1 3.9 96.4 6" 15.9 5.1 27.5 12.5 8.1 3.9 146.5
B C B C
E E
ØD ØF ØD ØF
1" to 2" 2½" to 6"
A A
Cv values
Inches 1" 1¼" 1½" 2" 2½" 3" 4" 6"
Cv 34 46 93 119 227 286 671 849
Operating torques (ft - lb)

Inches 1" 1¼" 1½" 2" 2½" 3" 4" 6"
ft-lb 14 18 26 33 41 66 89 103
Note: The torque figures shown are for a valve that is frequently operated at the maximum operating pressure. Valves that are sub-
ject to long static periods, may require a greater break-out torque.

How to order
Size Seats S = Reinforced PTFE - PDR 0.8
Specify Model V = Virgin PTFE

Seats 2 = Carbon steel
Body material
Material 3 = Stainless steel
Example: 1 off Spirax Sarco 2" M40Vi2 ISO ball valve having flanged ASME 150 connections.
Optional extras:
- Self-venting ball.
- Extended stems 50 mm (2") and 100 mm (4") to allow full insulation.
- Lockable handle.
Isolation
- 100 mm extended stem with lockable handle.

Valves
7:489
1" to 2" - Spare parts
Available spares
Seats, insert 'O' ring and stem seals 5, 6, 9, 10
How to order spares

Example: 1 set of seats, insert 'O' ring and stem seals for a Spirax Sarco 2" flanged ASME 150 M40Si2 ball valve.
10
9 9
Isolation
Valves
1" to 2" 5 5 6
7:490
2½" to 6" - Spare parts
Available spares
Seats, insert 'O' ring, seat 'O' ring, stem 'O' ring, lower stem seals and upper stem packaging 5, 6, 7, 8, 11, 12
How to order spares

Example: 1 set of seats, insert 'O' ring, seat 'O' ring, stem 'O' ring, lower stem seals and upper stem packaging for a Spirax Sarco 2"
flanged ASME 150 M40Si2 ball valve.
12
8
11
Isolation
Valves
2½" to 6" 7 5 5 7 6
7:491
URPA Series
Pneumatic Back and Pinion Actuators for Spirax Sarco Ball Valves
(M10Si, M10Ti, M33, & M40)
Description 4 20 21 22 1
The URPA series is a range of spring return (90°) pneumatic rack
and pinion actuators which automate Spirax Sarco ball valves in
a wide range of industrial applications. Actuators will operate
at temperatures between -10°F to 195°F and input pressures at
80 psig. Two types of service are available: Light Service and
Heavy Service. Patented spring cartridges are preloaded and
designed to remain self-contained.
Note: A Double Acting model (90°, 120°, 135° and 180°) is available
upon request. Other pressures between 20 psig to 150 psig are
also available upon request.
Standards and Approvals

The URPA series pneumatic rack and pinion actuators are
manufactured in compliance with the following agency standards
and approvals:
• UL & CSA approved
• Safety Integrity Level (SIL) 3 certified under IEC Standards
61508 and 61511
• ISO 9001:2008
• ATEX certified under Directive 94/9/CE
Accessory mounting patterns on the actuator body conform to

NAMUR standards and the actuator drive shaft meets all ISO 5211
dimensional standards.
Materials
The pneumatic actuated ball valve range No Part Material
Actuators combined with three-piece ball valves: 1 Body Extruded Aluminium Alloy ASTM 6063
M10Si, and M10Ti Anodized 10681
Actuators combined with two-piece ball valves: Pinion Steel IISMNP337 Electroless Nickle plated
M33S, M33V and M33F 4 End caps Die Cast Aluminium Alloy EN AC-46100
Actuators combined with one-piece ball valves: UNII EN 1706:1999
M40Si, M40Vi and M40Hi 20 Bolt Stainless steel
For all other ranges to be mounted with URPA actuators, please contact Spirax 21 Indicator cap Polyamide
Sarco, Inc, Blythewood, SC 22 Colored indicator Polyamide
Spring Cartridges
The patented spring cartridges are preloaded URPA linkage kit components and materials
and uniquely designed to remain self-contained. Frame Stainless steel AISI 304
The actuators can easily be changed in the field Stem adapter Stainless steel AISI 304
from double acting to spring return by simply Frame-to-actuator screws Stainless steel Gr. 5
inserting the required number of our spring
Washers Stainless steel
cartridges into the actuator body.
Frame-to-valve screws Stainless steel Gr. 5
According to the available air pressure, the URPA has different Stem nut Stainless steel
cartridge spring configurations. The actuator can accept up to
6 cartridge springs in each end cap, but not less than 2 spring
Isolation
cartridges per end cap. The number of cartridge springs loaded

Valves
into the actuator affects the amount of torque the actuator will be
able to generate during the closing and opening cycles. For more
details, see the Installation and Maintenance Instructions.
Total # of
2 3 4 5 6
Cartridge Springs
Spring Location
1/4 1/3/5 2/3/5/6 1/3/4/5/6 All Positions
(Right cap)
Spring Location
1/4 1/3/5 2/3/5/6 1/3/4/5/6 All Positions
(Left cap)
7:492
URPA Series
Pneumatic actuator selection tables for three-piece ball valves
M10Vi ISO, M10Si ISO and M10Ti ISO ball valves

Actuator operating pressure 80 psig
Dimensions Dimensions
Light Service Heavy Service
NPT/SW Flanged NPT/SW Flanged
Torque Linkage Torque Linkage
Size Actuator A B A1 B1 Size Actuator A B A1 B1
[N.m] Kit [N.m] Kit
1/2” 3 URPA-G11K22 A/1 9.1 5.8 9.1 5.8 1/2” 3.25 URPA-G11K22 A/1 9.1 5.8 9.1 5.8
3/4” 4 URPA-G21K33 A/2 9.6 5.9 9.7 6.0 3/4” 6 URPA-G21K44 A/2 9.6 5.9 9.7 6.0
1” 8 URPA-G31K44 A/3 10.5 6.3 10.5 6.3 1” 13.25 URPA-G53K33 A/3 11.2 6.5 11.2 6.5
1 1/4” 15 URPA-G53K44 A/5 11.2 6.5 11.2 6.5 1 1/4” 20 URPA-G74K44 A/5 11.5 6.5 11.5 6.5
1 1/2” 28 URPA-G104K44 B/6 12.0 6.7 12.0 6.7 1 1/2” 50 URPA-G148K44 B/6 13.0 6.7 13.0 6.7
2” 35 URPA-G104K44 B/8 12.4 7.0 12.4 7.0 2” 60 URPA-G222K44 B/8 13.3 7.0 13.3 7.0
2 1/2” 65 URPA-G222K44 C/10 14.0 7.7 - - 2 1/2” 75 URPA-G222K44 C/10 14.0 7.7 - -
Pneumatic actuator selection tables for two-piece ball valves
M33V ISO, M33S ISO and M33F ISO

Flanged Flanged
Size Torque Actuator Linkage A1 B1 B2 Size Torque Actuator Linkage A1 B1 B2
[N.m] Kit (150#) (300#) [N.m] Kit (150#) (300#)
2” 50 URPA-G148K55 B/11 14.2 8.0 8.0 2” 70 URPA-G222K44 B/11 14.2 8.0 8.0
2 1/2” 85 URPA-G295K44 C1/12 15.5 8.4 8.4 2 1/2” 180 URPA-G586K44 C1/13 17.4 8.4 8.4
3” 120 URPA-G470K44 C1/13 17.3 8.7 8.7 3” 180 URPA-G586K44 C1/13 17.7 8.7 8.7
4” 200 URPA-G586K55 D/14 18.8 9.8 9.8 4” 220 URPA-G900K33 D/16 21.0 9.8 9.8
6” 500 URPA-G2366K33 E/17 25.8 12.8 12.8 6” 500 URPA-G2366K33 E/17 25.8 12.8 12.8
8” 800 URPA-G2366K44 F/17 27.2 14.1 14.1 8” 800 URPA-G2366K44 F/17 27.2 14.1 14.1
Pneumatic actuator selection tables for one-piece ball valves
M40Vi ISO, M40Si ISO and M40Fi ISO

Flanged Flanged
Size Torque Actuator Linkage A1 B1 B2 Size Torque Actuator Linkage A1 B1 B2
Isolation
Valves
[N.m] Kit (150#) (300#) [N.m] Kit (150#) (300#)

1” 8 URPA-G31K44 A1/3 10.5 6.3 6.4 1” 20 URPA-G74K44 A1/4 11.3 6.3 6.4
1 1/4” 12 URPA-G53K33 A/18 11.2 6.5 6.6 1 1/4” 25 URPA-G74K44 A/18 11.5 6.5 6.6
1 1/2” 22 URPA-G74K44 B/8 11.9 6.9 7.1 1 1/2” 45 URPA-G148K44 B/9 13.1 6.9 7.1
2” 30 URPA-G104K44 B/8 12.4 7.0 7.3 2” 50 URPA-G148K44 B/9 13.3 7.0 7.3
2 1/2” 40 URPA-G148K44 B/11 14.2 8.0 8.0 2 1/2” 70 URPA-G222K44 B/11 14.2 8.0 8.0
3” 65 URPA-G222K44 C1/12 14.4 8.1 8.1 3” 90 URPA-G295K44 C1/12 15.2 8.1 8.1
4” 120 URPA-G470K44 C1/13 17.3 8.7 9.0 4” 120 URPA-G470K44 C1/13 17.3 8.7 9.0
6” 200 URPA-G586K44 D/15 18.8 9.8 10.3 6” 200 URPA-G586K44 D/15 18.8 9.8 10.3
7:493
URPA Series
Optional extras Dimensions / weights approximate in inches and pounds
Solenoid valve: a range of direct Namur electrical Actuator A B C Weights
valves. 5/2 or 3/2 NC operation. Intended for use URPA-G11K22 4.6 3.4 2.4 2.0
with URPA actuators. These can be used to drive URPA-G21K33 5.2 3.7 2.7 2.0
actuators with compressed air or non-corrosive URPA-G21K44 5.2 3.7 2.7 2.0
gas. UL, CSA and CE certification is available. URPA-G31K44 5.4 4.3 3.2 3.0
URPA-G53K33 6.3 4.7 3.6 4.3
URPA-G53K44 6.3 4.7 3.6 4.3
URPA-G74K44 7.1 5.0 3.9 5.5
Performance Data URPA-G104K44 8.2 5.4 4.4 7.4
CV Rating Body Positions Airports URPA-G148K44 8.7 6.3 4.7 10.6
Anodized URPA-G148K55 8.7 6.3 4.7 10.6
1.4 aluminum SS 5/2 or 3/2 NC ¼" NPT URPA-G222K44 11.5 6.3 4.7 15.0
available URPA-G295K44 11.9 7.1 5.4 15.0
URPA-G470K44 13.3 8.6 6.8 31.0
Working Workding URPA-G586K44 14.9 9.0 6.8 34.0
Working Life Frequency
Temperature Medium URPA-G586K55 14.9 9.0 6.8 34.0
Less than 40 URPA-G900K33 16.6 11.2 8.8 62.0
microns of 5 cycles per URPA-G2366K33 24.0 13.1 10.7 132.3
23ºF - 176ºF 1 million cycles
filtered and second URPA-G2366K44 24.0 13.1 10.7 132.3
dried air
Typical assembly
Number of Coils A - URPA series actuator
1 - Single Coil B - Spirax Sarco ball valve
2 - Dual Coils: 2 Positions C - Linkage kit E
3 - Dual Coils: 3 Positions (specifically for 90x90 actuators)
D - Solenoid valve
Encolsure Rating E - Limit switch box A
Nema 4, 4x (UL CSA)
Nema 7 Class I, Div I, Groups A, B, C, and D
Class II, Div I, Groups E, F, and G
Class III D
Voltage C
110/120VAC
220/240VAC
12VDC/24VAC B
24VDC Standard (6.9 Watt)
24VDC Low Power (2 Watt)
Options Spare parts

SS - Stainless Steel The spare parts available are detailed below. No other parts are
NX1 - Quick Exhaust Valve for Spring Return supplied as spares.
R - Rebreather Available spares
ANI
SC - Speed Control URPA series 'O' rings set
maintenance kit Pinion washers
Note: IP65 and IP67 Electric Protection Explosion proof solenoid
valves and ASI option available on request.
How to order
Limit switch box: a range of limit switch boxes are available to indicate You will need to refer to the selection tables on this technical sheet
ball valve position. It also allows switching points to be adjustable over before placing an order.
the full range of actuators.
Example: Pneumatic Rack and Pinion Actuator needed to fit a 1½"
M10Si2FB. Available air operating pressue is 80 psi
Available types
SENITEC NEMA 4 Copoiyester NAMUR
SENITEC NEMA 4 Aluminum NAMUR
1 - URPA-G104K44 Actuator
Note: NEM7 enclosure available upon request 1 - B/6 Linkage Kit
A
Technical data
Isolation
Maximum pressure 120 psig

Valves
Minimal pressure 45 psig

Operating pressure range 80 psig (standard) B
Note: Other operating pressure ranges available on request
Operating temperature range -22°F to 212°F
Compressed air (clean and dry)
Operating media Non corrosive gas
M5 x 0.8
Light hydraulic oil
Port A C
(must be compatible with 'O' rings)
Air inlet connection
Rotation 90 ±5° Anti-clockwise with port 'A' pressurised
NAMUR 1/8" NPT
7:494
Isolation
Valves
7:495
Pipeline Ancillaries
Solutions
Ancillaries
Pipeline
8:496
Pipeline Ancillaries Table of Contents
TI-4-006-US Air Eliminators 13WS, WHS 8:498

TI-4-009-US Air Eliminators AE30, AE30A 8:500
TI-4-008-US Air Vent 6A 8:502
TI-4-104-US Balanced Pressure Thermostatic Air Vent T202 8:504
TI-4-105-US Balanced Pressure Thermostatic Air Vent VS204, VS206 8:506
TI-4-106-US Thermo-matic Air Vent TM600 and TM600L 8:508
TI-4-103-US Vacuum Breaker VB14, VB21 8:510
TI-4-107-US Combination Vacuum Breaker/Balanced Pressure Thermostatic Air Vent VB-VS 8:512
TI-7-2122-US Packless Radiator Supply Valve RV Series 8:514
TI-7-223-US LCV1 Bronze Lift Check Valve 8:515
TI-P029-16-US LCV3, LCV4, LCV6 and LCV7 Lift Check Valves 8:516
TI-7-222-US DCV 4 Wafer Check Valve 8:524
TI-P601-32-US DCV 10 Stainless Steel Disc Check Valve for use with Automatic Pump Trap 8:526
TI-P601-18-US DCV41 Austenitic Stainless Steel Disc Check Valve 8:528
TI-7-224-US SDCV44 Austenitic Stainless Steel Split Disc Check Valve 8:530
TI-10-1430-US Steam Injectors IN15, IN25M, IN40M 8:532
TI-7-001-US Iron Separators S1, S2, S3 8:534
TI-7-000-US Steel Separator S4A 8:536
TI-7-0001-US Steel Separator 8" to 18" S4A 8:538
TI-P023-26-US S13 SG Iron Separator (Flanged) 8:540
TI-P023-11-US S5 Carbon Steel Separator 8:542
TI-P023-12-US S6 Austenitic Stainless Steel Separator 8:544
TI-7-003A-US Sizing Chart for S5 & S6 Separators 8:546
TI-7-100-US Sight Glass 8:548
TI-7-101-US Sight Check (Combined Sight Glass & Check Valve) 8:550
TI-P405-42-US VHT Vent Head 8:553
TI-7-006-US Steel Pressure Gauge 8:554
Ancillaries
TI-P027-03-US Stainless Steel Pressure Gauge 8:556

Pipeline
INDEX
TI-11-002-US Steam Water Washdown Unit 8:558

TI-11-003-US Hot & Cold Water Washdown Unit 8:560
TI-7-220-US BSA3T Bellows Sealed Stop Valve 8:562
TI-7-221-US A3S Bellows Sealed Stop Valve 8:564
TI-P184-08-US Spirax SafeBloc DBB3 Double Block and Bleed Bellows Sealed Stop Valve 8:567
8:497
Air Eliminators
13WS, 13WHS
13WS and 13WHS Air Model 13WS 13WHS

Eliminators improve
the circulation of PMO 150 psig 300 psig
pressurized liquids
by eliminating air and Sizes 3/4" x 3/8", 1" x 3/8" 3/4" x 3/8"

other non-condensi-
ble gases which may Connections NPT
collect at high points 3

Construction Cast Iron Body 2
in the system. The
Stainless Steel internals w/ EPDM valve head
EPDM valve head

ensures tight shut-off. Options Brass Body; Stainless Steel Body 13WS only
6 5
L imiting O perating C onditions 9 7
8
10
Max. Operating Pressure (PMO) 13WS: 150 psig (10 barg)
13WHS: 300 psig (21 barg)
1
Max. Operating Temperature 13WS & 13WHS: 338˚F (170˚C)
PMA 13WS: 150 psig/0-353˚F 10 barg/0-178˚C

13WHS: 300 psig/0-317˚F 21 barg/0-158˚C
TMA 13WS: 450˚F/0-125 psig 232˚C/0-9 barg

13WHS: 450˚F/0-250 psig 232˚C/0-17 barg
No. Part Material
Brass ASTM B62
Optional 13WS
Stainless Steel Type 304 T ypical A pplications
Brass ASTM B62 Air vents can be used on both
Optional 13WS hot and cold liquid services.
Stainless Steel Type 304
Typical applications are cold
Ancillaries
3 Cover Bolts Steel ASTM A449

Pipeline
4 Cover Gasket Graphite water lines, suction lines to

5 Valve Seat Stainless Steel Type 303 pumps, mixing tanks, conden-
6 Seat Gasket Stainless Steel Type 304
sate return lines, cooling water
7 Valve Head EPDM
lines on air compressors, and
8 Float Arm Stainless Steel Type 304
water storage tanks.
9 Bracket Stainless Steel Type 301
10 Float Stainless Steel Type 304
8:498
Air Eliminators
13WS, 13WHS
A ir C apacity (discharge to atmosphere)
SCFM cubic feet per minute at standard conditions of 14.7 psia at 60˚F. For dm3/s multiply by .4719.
Inlet Pressure

Type psi 25 50 75 100 150 200 250 300
bar 1.7 3.4 5.2 6.9 10.3 13.8 17.2 20.7
13WS 1.6 2.7 3.7 4.8 6.9 – – –
13WHS 1.1 1.8 2.5 3.2 4.6 6.0 7.4 8.8
B Automatic Air Eliminators shall be mounted at high points to
provide for immediate removal of contained air or other non-
condensible gases in liquid piping systems. They shall be of
the float type design, having cast iron (brass or stainless steel)
bodies with threaded connections. Valve head shall be of
EPDM material to provide positive shut-off. All other internals to
A be stainless steel. Air vent shall have minimum venting capac-
ity of 4.8 SCFM at 100 psig. Spirax Sarco model 13WS for 150
psig service and model 13WHS for 300 psig service.
S pare P arts

Size A B Weight
1
3/4" 13WS 5.1 4.4 4.75 lb
129 111 2.2 kg
1" 13WS 5.1 4.4 4.75 lb
2
129 111 2.2 kg
3/4" 13WHS 6.0 4.75 5.0 lb
152 121 2.3 kg
5
I nstallation
An air vent is required at all high points of a liquid system,
1A
on terminal equipment and wherever air can collect. The air
vent must be installed vertically above the pipe or equip-
ment with the inlet at the bottom. The inlet piping should
be the same size as the body piping connection, and a full-
port isolating valve should be installed to permit servicing.
The discharge must be piped to drain or other safe place
to prevent damage if the air vent should malfunction.
M aintenance
This product can be maintained without disturbing the inlet
piping connection. Complete isolation is required before any
Ancillaries
Ancillaries
Pipeline
Pipeline
servicing is performed.
The air vent should be disassembled periodically for inspec- Cover w/Gasket 1
tion and cleaning of the valve head and seat and operating Gasket Kit (set of 3) 1A
mechanism.
Worn or damaged parts should be replaced using a com- Valve Mechanism Kit 2
plete valve mechanism assembly and new cover gasket. Float Kit 5
given in IM-4-006, which accompanies the product.
TI-4-006-US 10.08
8:499
Air Eliminators
AE30, AE30A
AE30 and AE30A

Model AE30
Air Eliminators are AE30A
designed to improve
PMO 116 psig
the circulation of pres-
surized liquids by Sizes 1/2" x 1/4"
eliminating air and other
non-condensible gases Connections NPT 9

which may collect at
Construction Brass Body
high points in the sys- Stainless Steel, Rubber and 8
tem. The AE30A has a Plastic Internals 6
check valve in the outlet
1 5
orifice.
7
2
3
No. Part Material
4
1 Cap Brass Alloy Delta Alloy S10
2 Cap "O" Ring Nitrile Rubber
3 Body Brass Alloy Delta Alloy S10
4 Float Plastic
5 Valve Viton Rubber
6 Valve Seat Stainless Steel BS 970 431 S29
7 Bracket & Lever Assy. Stainless Steel BS 1449 304 S12
8 Bracket Screw
4 mm Cheese Head
x 6 mm Stainless Steel BS 4183 18/8
9 Check Valve (for AE30CV) Stainless Steel AISI 440 B

Max. Operating Temperature 230˚F (110˚C) Air vents can be used on both hot
and cold liquid services. Typical
Ancillaries
Pipeline
P ressure S hell D esign C onditions applications are cold water lines,

suction lines to pumps, mixing
PMA 145 psig/0-230˚F 10 barg/0-110˚C tanks, condensate return lines,
Max. allowable pressure cooling water lines on air compres-
sors, and water storage tanks.
TMA 230˚F/0-145 psig 110˚C/0-10 bar
TIS 4.009 US 01.97
8:500
Air Eliminators
AE30, AE30A
A ir C apacity (discharge to atmosphere) S ample S pecification
SCFM cubic feet per minute at standard conditions of 14.7 Automatic Air Eliminators shall be mounted at high points to provide
psia at 60˚F. For dm3/s multiply by .4719. for immediate removal of contained air or other non-condensible
Inlet Pressure gases in liquid piping systems. They shall be of the float type design
having brass body with threaded connections, valve head shall be of
psi 25 50 75 100 viton rubber material to provide positive shut-off. Air vent shall have
bar 1.7 3.4 5.2 6.9 a minimum venting capacity of 5.0 SCFM at 100 psig.
Capacity 1.5 2.7 3.9 5.0
I nstallation

An air vent is required at all high points of a liquid system, on ter-
minal equipment and wherever air can collect. The air vent must be
installed vertically above the piping with the inlet at the bottom so
A that the float mechanism is rising and falling in the vertical plane.
The inlet piping should be the same size as the piping connection
on the body, and a full-port isolating valve should be installed
C
upstream of the air vent. As with all air vents, dribbling may occur
if the valve becomes fouled with dirt. For this reason, it is recom-
mended that a pipe be fitted to the outlet discharge to drain or to a
safe place where damage cannot occur.
S pare P arts
E
B
D

B
Size
Inlet Outlet A B C Weight
1/2 1/4 2.2 4.1 0.40 1.5 lb C
56 105 10 0.7 kg
M aintenance
This product can be maintained without disturbing the inlet piping
connection. Complete isolation is required before any servicing is
Ancillaries
Ancillaries
Pipeline
Pipeline
performed.
The air vent should be disassembled periodically for inspection
and cleaning of the valve head and seat and operating mechanism.
Worn or damaged parts should be replaced using a complete set
of internals.
Complete installation and maintenance instructions are given Set of Internals A, B, C, D, E
in IMI 4.006, which accompanies the product.
TI-4-009-US 01.97
8:501
Air Vent
6A
The 6A Air Vent has both

a float and a thermostatic Model 6A
bellows for use where air,
PMO 15 psig 8
condensate and steam may 7
be present (as in one pipe 9
Sizes 3/4"
steam heating systems.)
6
The 6A will discharge 5
air, while preventing the Connections NPT
escape of either condensate

or steam. An outlet check Cast Iron Body
Construction
valve prevents the re-entry
Nylon Check Valve
of air.
10
No. Part Material 3
3 Element Stainless Steel AISI 304 & AISI 316L
4 Element Holder Stainless Steel AISI 303 4
5 Valve Head Stainless Steel AISI 316
6 Valve Seat Bronze ASTM B21 Alloy 464
7 Ball Valve Nylon
2
8 Spring Clip Stainless Steel AISI 304
9 Sealing Nut Steel Chromated cadium
plated steel w/ Teflon seat
10 Float Stainless Steel AISI 304

Max. Operating Temperature Saturated Steam Temperature Venting air from one-pipe steam
heating systems or other applica-
Ancillaries
Pipeline
P ressure S hell D esign C onditions tions where air must be removed

from a space containing both
PMA 125 psig/up to 450˚F 9 barg/up to 232˚C steam and condensate.
TMA 450˚F/0-125 psig 232˚C/0-9 barg

8:502
Air Vent
6A
A ir C apacity (discharge to atmosphere)
Inlet Pressure

psi 2.5 5.0 7.5 10 12.5 15
bar .17 .34 .52 .68 .86 1.0
Capacity 2.5 4.0 5.0 6.0 6.5 7.2
Air vents shall be self-adjusting balanced pressure thermostatic
type with precision welded multiple plate stainless steel bellows
and stainless steel float. Head and seat shall be stainless steel.
Body and cap shall be cast iron and internals shall be renewable.
The outlet shall incorporate a nylon-ball check valve.
S pare P arts
4&5

3
Size A B Weight
3/4" 7.25 3.6 4.5 lb
185 92 2.0 kg
I nstallation 6
The air vent should be positioned with the inlet at the bottom
at the highest point in the piping system or equipment where
air collects. The valve will be closed when either condensate or
3A
steam enters the body. The discharge can be hot and wet, and the
6A should be positioned accordingly.
M aintenance
connection. Complete isolation is required before any servicing is
Ancillaries
Ancillaries
performed. Element Set* 3

Pipeline
Pipeline
The air vent should be disassembled periodically for inspection Element 3A

Seat & Gasket 4&5
and cleaning of the valve head and seat and operating mechanism.
Worn or damaged parts should be replaced using a complete Float 6
valve mechanism assembly and new cover gasket. * Part No. 3 Element Set converts Type 6T Air Vent to
Complete installation and maintenance instructions are given current Type 6A design.
in IMI 4.008, which accompanies the product.
TI-4-008-US 03.94
8:503
Balanced Pressure Thermostatic Air Vent
T202
The T202 air vent is

designed for use on Model T202
steam systems to
PMO 125 psig
remove air and other 1
non-condensible 1
Sizes 3/8" x 1/4" 6 3
gases, which may
8
impair heat transfer
Connections NPT
during start-up and
normal operation.
Construction Brass Body with

2

TMA 353˚F/0-125 psig 178˚C/0-9 barg

Max. allowable temperature B
No. Part Material
1 Cap Brass ASTM B124 Class 2
2 Body Brass ASTM B62 A
3 Thermostatic Bellows Stainless Steel
6 Seat Gasket Brass
Ancillaries
Pipeline
Typical Applications Dimensions

For installation at end of all steam mains and headers, on all steam equipment such as (nominal) in inches and millimeters
air coils, heat exchangers, autoclaves, sterilizers, platen presses, rotating cylinders,

jacketed kettles, laundry equipment and reboilers.
Size Outlet A B Weight
3/8" 1/4" 2.9 2.1 1.0 lb
75 54 .045 kg
Seat orifice – 1/4" diameter
8:504
T202
Air Capacity (discharge to atmosphere)
Sample Specification SCFM cubic feet per minute at standard conditions of 14.7 psig
Air Vents shall be installed at the end of all steam mains and head- at 60˚F. For dm3/s multiply by .4719.
ers, and on large equipment steam spaces to facilitate start-up
Inlet Pressure
and heat transfer. They shall be self-adjusting balanced pressure
thermostatic type with precision welded multiple plate stainless psi 5 10 25 50 100 125
steel bellows. Head shall be hardened and both head and seat bar .34 .68 1.7 3.4 6.9 8.6
shall be stainless steel. Body and cap shall be brass and internals
SCFM 8 13 25 40 70 80
shall be renewable.
Orifice Size = .25
Installation
The air vent should be positioned at a high point of the piping sys-
tem or equipment, or where the air collects. The discharge can be
hot and wet; the outlet should therefore be piped to a safe place.
An isolation valve should be fitted upstream of the air vent.
Maintenance Spare Parts

connections. Complete isolation is required before any servicing is
performed.
Worn or damaged parts should be replaced using a complete ele- D
ment set. C
Complete installation and maintenance instructions are given A
in the IMI sheet, which accompanies the product.
Element Set A, B, C, D
Ancillaries
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Pipeline
Pipeline
TI-4-104-US 4.12
8:505
VS204, VS206
The VS204 and VS206

Model VS204 VS206
air vents are designed
for use on steam sys- PMO 250 psig
tems to remove air and
10
other non-condensible Sizes 1/2" 3/4" 9
7
gases, which may
impair heat transfer Connections NPT
during start-up and 6
normal operation. Construction Cast Iron Body with


11
3

TMA 450˚F/0-250 psig 232˚C/0-17 bar

No. Part Material A
3 Cap Screws Steel ASTM A 449
4 Cap Gasket Stainless Steel clad,
non-asbestos fill
B
6 Bellows Stainless Steel
Dimensions
Ancillaries

Pipeline
10 Valve Seat Gasket Stainless Steel clad, (nominal) in inches and millimeters
non-asbestos fill

11 Lockwasher Stainless Steel Size A B Weight
1/2" 4.9 3.1 3.25 lb
Typical Applications 125 79 1.5 kg
For installation at end of all steam mains and headers, on all steam equipment such as 3/4" 5.5 3.9 5.0 lb
140 100 2.3 kg
8:506
VS204, VS206
SCFM cubic feet per minute at standard conditions of 14.7 psia at 60˚F. For Spare Parts
dm3/s multiply by .4719.
Inlet Pressure
Type psi 10 25 50 100 125 150 200 250
bar .68 1.7 3.4 6.9 8.6 10.3 13.8 17.2
VS204 34 54 88 160 196 232 304 380
VS206 44 68 112 208 250 298 392 485
Orifice Size:
VS204 =.44"
VS206 = .50"
Air Vents shall be installed at the end of all steam mains and headers, and on
large equipment steam spaces to facilitate start-up and heat transfer. They A
shall be self-adjusting balanced pressure thermostatic type with precision
welded multiple plate stainless steel bellows. Head shall be hardened and
C
both head and seat shall be stainless steel. Body and bolted cap shall be
cast iron and internals shall be renewable.
D
Installation
The air vent should be positioned at a high point of the piping system or
equipment, or where the air collects. The discharge can be hot and wet; the
outlet should therefore be piped to a safe place. An isolation valve should be
fitted upstream of the air vent.
Maintenance
This product can be maintained without disturbing the inlet piping connec-
tions. Complete isolation is required before any servicing is performed.
The air vent should be disassembled periodically for inspection and cleaning E
of the valve head and seat.
Worn or damaged parts should be replaced using a complete element set.
Complete installation and maintenance instructions are given in the IMI F
sheet, which accompanies the product.
Ancillaries
Ancillaries
Pipeline
Pipeline
Cap gasket A
Element Set C, D, E, F
TI-4-105-US 4.12
8:507
Thermo-matic Air Vent
TM600, TM600L
The TM600 and TM600L

air vents are designed for Model TM600
use on steam systems TM600L
to remove air and other
PMO 600 psig
non-condensible gases,
which may impair heat Sizes 1/2", 3/4"

transfer during start-up
and normal operation. Connections NPT 9
8
The TM600 and TM600L 7
are identical except for Construction Ductile Iron Body with
the valve head and seat.
14
Options
BSP Connections
6

3

TMA 650˚F/0-600 psig 343˚C/0-41 barg D
No. Part Material C
1 Body Ductile Iron ASTM A395

2 Cover Ductile Iron ASTM A395
3 Cover Screws Steel ASTM A 449 Type 1
A
3/8" - 16 x 1-1/4"
4 Cover Gasket Spiral Wound Stainless Steel
Graphite Filled
5 Support Plate Stainless Steel
6 Element Assembly Stainless Steel
Hardened
Ancillaries
Pipeline
8 Valve Seat Stainless Steel B

9 Valve Seat Gasket Spiral Wound Stainless Steel
Graphite Filled Dimensions
14 Baffle Stainless Steel (nominal) in inches and millimeters

Typical Applications Size A B C D Weight
For installation at end of all steam mains and headers, on all steam equipment such as
1/2", 3/4" 6.25 4.2 2.8 2.0 6.75 lb
jacketed kettles, laundry equipment and reboilers. 159 106 71 51 3.1 kg
8:508
Thermo-matic Air Vent
TM600, TM600L
Inlet Pressure

Type psi 10 25 50 100 125 150 200 250 300 400 500 600
bar .68 1.7 3.4 6.9 8.6 10.3 13.8 17.2 20.7 27.6 34.5 41.4
TM600L 5.9 9.7 16 28 34 40 52 63 75 100 125 149
TM600 19 31 50 89 108 127 165 200 240 320 400 475
Orifice Size:
TM600L = .149"
TM600 = .258" Spare Parts
Air Vents shall be installed at the end of all steam mains and head-
ers, and on large equipment steam spaces to facilitate start-up
and heat transfer. They shall be self-adjusting balanced pressure
thermostatic type with solidly filled element made of stainless steel.
Head shall be hardened and both head and seat shall be stainless
steel. Body and bolted cap shall be ductile iron and internals shall
be renewable.
Installation
The air vent should be positioned at a high point of the piping sys-
tem or equipment, or where the air collects. The discharge can be
hot and wet; the outlet should therefore be piped to a safe place.
An isolation valve should be fitted upstream of the air vent.
Maintenance 3*
connections. Complete isolation is required before any servicing is
performed.
1A 1A
Worn or damaged parts should be replaced using a complete ele-
ment set.
the IMI sheet, which accompanies the product.
* TM600L has ball head Ancillaries

Ancillaries
Cover Gasket 1A
Pipeline
Pipeline
Element Set 3
(Specify TM600 or TM600L)
TI-4-106-US 4.12
8:509
Vacuum Breaker
VB14, VB21
The VB14 and

Model VB14 VB21
VB21 are designed Used on steam inlet to air coils, heat exchang-
to admit air to Sizes 1/2" x 1/8" ers, sparge systems, jacketed kettles, boiler feed
condensing vapor
water tanks, chilled water lines and liquid process
(steam) or liquid lines, all of which at one time or another gener-
Connections NPT
systems where ate vacuum conditions which must be releived to
allow proper system operation.
vacuum formation Brass Body Stainless Steel Body
Construction
may inhibit system
Stainless Steel Valve
drainage or opera-
tion.
5
No. Part Material
1 Cap VB14 Brass CU ZN 39 PB2 3
VB21 Stainless Steel Type 303
2 Valve Check Ball VB14 Stainless Steel Z 100 CD 17
VB21 Stainless Steel Type 440C
3 Valve Seat VB14 Stainless Steel Z10 CN 18 08
4 Body VB14 Brass CU ZN 39 PB2
VB21 Stainless Steel Type 303 4
5 Gasket VB14 Nickel Reinforced Exfoliated Graphite

Limiting Operating Conditions Operating Characteristics

Maximum Cv – 0.625.
Vacuum required to open – 2 in H2O (0.15 in Hg)
Max. Operating Pressure (PMO) VB14: 210 psig (14 barg)
AIR HANDLING CAPACITIES
VB21: 304 psig (21 barg)
7
Max. Operating Temperature VB14: 500˚F (260˚C)
VB21: 752˚F (400˚C) 6
5
Ancillaries
SCFM AIR

Pipeline
3
PMA VB14: 232 psig/0-500˚F 16 barg/0-260˚C
VB21: 304 psig/0-752˚F 21 barg/0-400˚C 2
TMA VB14: 500˚F/0-232 psig 260˚C/0-14 barg 1
VB21: 752˚F/0-304 psig 400˚C/0-21 barg
0
2 4 6 8 10 12
in Hg VACUUM
8:510
Vacuum Breaker
VB14, VB21
Vacuum Breakers shall be used on all modulating or
B
on/off heat exchangers and coils, except in vacuum
return systems. They shall be installed in the sup-
ply side between the control valve and equipment
and be of hardened ball check valve design with all
working parts manufactured from stainless steel.
Bodies shall be made from either brass or stainless
steel depending on the application, and shall be
suitable for operating conditions of 210 psig (or 304
psig) saturated steam.
Installation
Always install in a vertical position with cap at the
top. Generally the device should be mounted on
the highest point of the circuit. Large coils or equip-
ment may require more than one vacuum breaker
to be fitted. An isolating valve should be fitted to
facilitate servicing.
C

Size A B C Weight Maintenance
1/2" VB14 2.2 1.3 1.5 0.77 lb After the vacuum breaker is isolated from system
pressure, the cap can be unthreaded to examine
55 34 39 0.35 kg
the valve and valve seat areas for debris which can
1/2" VB21 2.0 1.3 1.5 0.73 lb become trapped and cause breakage of system
52 34 39 0.33 kg pressure during normal operation. The vacuum
breaker is not repairable.
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Pipeline
Pipeline
TI-4-103-US 01.05
8:511
Combination Vacuum Breaker/Balanced
Pressure Thermostatic Air Vent VB-VS
Description Model VB-VS
The VB-VS Vacuum Breaker/
Air Vent is designed for use PMO 200 psig 1/8" NPT Outlet
on steam systems to remove
air and other non-condensible Sizes 1/2"
gases, which may impair heat
13
transfer during start-up and Connections NPT 9
normal operation, and admit
12
air when system drops in Cast Iron Body with
8
vacuum. Construction Stainless Steel Internals
Brass VB-14 7
6
Limiting Operation Conditions 11 1
Max. Operating Presure (PMO) 200 psig (14 barg)
5

TMA 450°F/0-200 psig 232°C/0-14 barg 11
Construction Materials 3.97"

No. Part Material
3.22" 1/2"
NPT
2 Cap Cast Iron ASTM A126 CL B 1/8" Outlet
3 Cap Screws Steel ASTM A 449 NPT
4 Cap Gasket Stainless Steel clad. AISI 304 Outlet
non-asbestos fill
5 Element Holder Stainless Steel AISI 300
6 Bellows Stainless Steel AISI 300 & 400 series
7 Valve Head Stainless Steel AISI 303
6.87"
8 Valve Seat Stainless Steel AISI 303
9 Valve Seat Gasket Stainless Steel clad, AISI 304
4.94"
non-asbestos fill
10 Lockwasher Stainless Steel AISI 304
11 Elbow Cast Iron
12 Nipple Steel
13 VB-14 See TIS 4.103 for material data
Ancillaries
Pipeline
1/2" NPT Inlet

For installation at end of all steam mains and headers, on all steam equipment such
5.53"
as air coils, heat exhangers, autoclaves, sterilizers, platen presses, rotating cylingers,
8:512
Combination Vacuum Breaker/Balanced Pressure
Thermostatic Air Vent VB-VS
Spare Parts Air Capacity (discharge to atmosphere)
SCFM cubic feet per minute at standard conditions of 14.7 psia at 60°F.
For dm3/s multiply by .4719
B
VB-VS Vacuum Breaker/Air Vent In-Flow In Vacuum

A
35
C
30
SCFM FLOW
D
25
20
15
10
5
0
E 0 2 4 6 8 10 12 14 16
PRESSURE INCHES OF MERCURY
F
VB-VS Vacuum Breaker/Air Vent Out-Flow

SCFM AIR FLOW
400
300
Cap Gasket A 200

VB-14 B 100
Element Set C, D, E, F 0
0 50 100 150 200 250
Note
See VS-204 for Cap Gasket and Element Set in PRESSURE (PSIG)
Spares book.
Installation Maintenance
The VB-VS should be positioned at the high point of the piping This product can be maintained without disturbing the inlet piping
system or equipment or where air collects and vacuum needs to connections. Complete isolation is required before any servicing is
be broken. The VB-VS must be piped in a vertical position so only performed. The vent must be cooled down to prevent over-expan-
air and steam surrround the thermostatic bellows and vacuum sion of the thermostat and oil prevent steam from escaping from the
breaker. The discharge can be hot and wet. The outlet should be unit which could burn the operator.
piped to a safe place. An isolation valve should be placed on the
inlet side of the VB-VS The VB-BS should be disassembled periodically for inspection and
cleaning of the valve head and seat. Worn or damaged parts should
Ancillaries
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Pipeline
Pipeline
be replaced.
TI-4-107-US 2.13
8:513
Packless Radiator Supply Valve
RV Series
The RV Series are packless,
non-rising stem series brass Model RV
radiator valves for steam and RV-AP
Sizes 1/2" to 1-1/2"
liquid services, available in shown
angle pattern and straight con- Connections Union /Threaded
nections.
Construction Brass

Options Lock Shields
Vented Bypass
Extension Stem Assembly
Materials
No. Part Material
1 Handle Screw Yellow Brass ASTM B-16
2 Valve Bonnet Red Brass ASTM B-62
3 Metalflex Sealing Disc Copper Copper
4 Composition Disc Special CFF/TEF
Limiting Conditions
5 Washer Yellow Brass ASTM B-16
Steam: 150 psig (10.3 bar)
6 Valve Body Red Brass ASTM B-62
366˚F (186˚C)
7 Sealing Disk Support Yellow Brass ASTM B-16 Liquid: 200 psig (13.9 bar)
8 Tailpiece Yellow Brass ASTM B-16
9 Union Nut Yellow Brass ASTM B-16
10 Thrust Nut Yellow Brass ASTM B-16 Sizes & Pipe Connections
Model Pattern Connection Size
11 Valve Stem Yellow Brass ASTM B-16 RV-AP Angle Pipe to Male Union 1/2", 3/4", 1", 1-1/4",1-1/2"
12 Handle Spec Plastic NYL/FBGL 22 RV-ST Straightway Pipe to Male Union 1/2", 3/4", 1", 1-1/4",1-1/2"
V-AP Series meets Mil. Spec. WWV-160B, Section 3.1.1, Style A

R
RV-ST Series meets Mil. Spec. WWV-160B, Section 3.1.1, Style A
Low profile non-rising stem packless radiator valve. Dimensions nominal in inches and millimeters
All brass construction with pipe to male connections. No Size A B C D lbs/kg
AP-1 1/2" 2.375 1.187 2.187 0.625 1.15
57 30 55 16 0.52
MODEL ST
Straightaway Pattern
3/4" 2.875 1.187 2.187 0.625 1.5 0.
(Typical) MODEL AP 73 30 55 16 68
Angle Pattern 1" 3.125 1.5 2.313 .75 2.25
(Typical) 83 38 59 19 1.02
1-1/4" 3.5 1.75 2.625 0.875 2.55
89 44 67 22 1.157
1-1/2" 3.875 1.94 2.813 0.875 3.55
98 49 71 22 1.161
ST-1 1/2" 2.375 1.375 2.688 0.625 1.25
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Pipeline
57 35 68 16 0.567
3/4" 2.875 1.375 2.813 0.625 1.65
73 35 72 16 0.75
1" 3.125 1.688 3.062 0.75 2.75

83 43 78 19 1.25
1-1/4" 3.625 2 3.563 0.75 3.15
92 51 89 19 1.429
1-1/2" 3.875 2.375 3.875 0.865 4.52
98 60 98 22 2.05
8:514
LCV1
Bronze Lift Check Valve
Description
3
The LCV1 is a bronze lift check valve which is installed in horizontal
lines to prevent reverse flow.

1
1/2", 3/4", 1", 1-1/4", 1-1/2", 2" and 3".
Screwed NPT
Limiting conditions
PMA - Maximum allowable pressure 200 psig 2
TMA - Maximum allowable temperature 500°F
Maximum cold hydraulic test pressure 406 psig
Operating range
500
Temperature °F
392
302
Steam
212 saturation
122 curve
32
0 29 58 87 116 145 174 200
Pressure psig
The product must not be used in this region Dimensions (approximate) in inches and lbs.
Size A B C D
Cv values Weight
Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3"
1/2" 2.1 1.8 0.7 1.4 0.4
Cv 2.2 5.0 9.9 13.9 22.0 36.0 80.0
3/4" 2.8 2.3 0.8 1.6 1.1
1" 3.4 2.8 1.1 2.2 1.8
Opening pressures in inches of water 1-1/4" 3.4 2.8 1.1 2.2 1.8
Without springs ›Flow pressures
1-1/2" 4.3 3.6 1.4 2.8 4.2
Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
2" 5.3 4.1 1.7 3.4 5.9
› 2.5 3.0 2.6 2.9 2.9 2.8
3" 7.1 6.0 2.4 4.8 15.2
With springs fitted the opening pressure is the same as the spring
strength.
A D
Materials
No Part Material
1 Body Bronze
2 Cone Brass
B
3 Cap Brass
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Pipeline
4* Spring Stainless steel

Pipeline
* Not illustrated
C
Installation
Always install with the flow in the direction as indicated on the
body.
How to order
1/2" NPT Spirax Sarco LCV1 lift check valve.
8:515
LCV3, LCV4, LCV6 and LCV7
Lift Check Valves
Description
The LCV3, LCV4, LCV6 and LCV7 lift check valves are designed in
accordance with EN 12516 and ASME B16.34 to prevent reverse
flow in horizontal pipeline installations. The design of these
valves allows them to be easily serviced without removing the
valve from the pipeline - See Spare parts.
Available types:
LCV3 Cast iron bodied with stainless steel internals.
LCV4 Cast steel bodied with stainless steel internals.
LCV6 Stainless steel bodied with stainless steel internals.
LCV7 SG iron bodied with stainless steel internals.
Optional for the LCV4:
High temperature bolting (stainless steel A2-70).
Standards
These products fully comply with the requirements of the European
Pressure Equipment Directive 97/23/EC and carries the mark
when so required.
Standard shut-off
This range of lift check valves conform to EN 12266-1: 2003 Rate F.
Certification
With the exception of the LCV3 these products are available with
certification to EN 10204 3.1. Note: All certification / inspection
requirements must be stated at the time of order placement.

Unit LCV3 LCV4 LCV6 LCV7
PN16 ASME 125 BSP PN40 ASME 150 NPT PN40 ASME 150 BSP PN16 ASME 125 BSP
Connections JIS / KS 10 NPT JIS / KS 20 ASME 300 SW JIS / KS 20 ASME 300 NPT PN25 ASME 250 NPT
SW JIS / KS 10
DN15 ½" • • • • • • • • • •
DN20 ¾" • • • • • • • • • •
DN25 1" • • • • • • • • • • • •
DN32 1¼" • • • • • • • •
DN40 1½" • • • • • • • • • • • •
DN50 2" • • • • • • • • • • • •
DN65 2½" • • • • • • • •
DN80 3" • • • • • • • •
DN100 4" • • • • • • • •
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Pipeline
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. TI-P029-16-US 04.11
8:516
Lift Check Valves
LCV3 pressure / temperature limits
572
A E
Temperature °C
Temperature °F
450
392 C
302 Steam
saturation
212 Steam curve
122
saturation
curve F
32
D B
14
0 29 58 87 116 145 174 203 232 Pressure bar g
Pressure psig
The product must not be used in this region. The product must not be used in this region.
A - B Screwed BSP and flanged EN 1092 PN16. E - F Flanged JIS / KS 10.

C - D Screwed NPT, socket weld and flanged ASME 125.

PMA Maximum allowable pressure 16 bar g @ 120°C
TMA Maximum allowable temperature 300°C @ 9.6 bar g
Screwed
and
PMO Maximum operating pressure for saturated steam service 13 bar g
Flanged EN 1092 PN16
TMO Maximum operating temperature 300°C @ 9.6 bar g
Minimum operating temperature -10°C
Designed for a maximum cold hydraulic test pressure of: 24 bar g
Minimum allowable temperature 14°F
Flanged ASME 125 PMO Maximum operating pressure for saturated steam service 145 psi g
TMO Maximum operating temperature 449°F @ 125 psi g
Body design conditions JIS / KS 10
PMA Maximum allowable pressure 13.7 bar g @ 120°C
Minimum allowable temperature 0°C
Flanged JIS / KS 10 PMO Maximum operating pressure for saturated steam service 11.2 bar g
Minimum operating temperature 0°C

Ancillaries
Pipeline
TI-P029-16-US 04.11
8:517
Lift Check Valves
752
A E
Temperature °C
Temperature °F

572

392 Steam
saturation
212 Steam curve
saturation
curve F
32 D C B
14
0 145 290 435 580 741 Pressure bar g
Pressure psi g
A - B Screwed NPT, socket weld and flanged ASME 300. E - F Flanged JIS / KS 20.
A - C Flanged EN 1092 PN40.
Maximum allowable temperature 300°C @ 27.6 bar g
TMA
Maximum allowable temperature with high temperature bolting 400°C @ 23.8 bar g
Flanged
EN 1092 PN40 PMO Maximum operating pressure for saturated steam service 31.1 bar g
Maximum operating temperature 300°C @ 27.6 bar g
TMO
Maximum operating temperature with high temperature bolting 400°C @ 23.8 bar g
Maximum allowable temperature 572°F @ 148 psi g
TMA
Maximum allowable temperature with high temperature bolting 752°F @ 94 psi g
Flanged
ASME 150 PMO Maximum operating pressure for saturated steam service 202 psi g
Maximum operating temperature 572°F @ 148 psi g
TMO
Maximum operating temperature with high temperature bolting 752°F @ 94 psi g
Maximum allowable temperature 572°F @ 577 psi g
TMA
Screwed
NPT Maximum allowable temperature with high temperature bolting 752°F @ 503 psi g
Socket
weld Minimum allowable temperature 14°F

and PMO Maximum operating pressure for saturated steam service 606 psi g
Flanged ASME 300 Maximum operating temperature 572°F @ 577 psi g
TMO
Maximum operating temperature with high temperature bolting 752°F @ 503 psi g
Ancillaries
Pipeline

04.11
TMA Maximum allowable temperature 300°C @ 32 bar g

TI-P029-16-US
Flanged
JIS / KS 20 PMO Maximum operating pressure for saturated steam service 30 bar g
TMO Maximum operating temperature 300°C @ 32 bar g
8:518
Lift Check Valves
752
A E
Temperature °C
Temperature °F
572

392 Steam
saturation
212 Steam curve
saturation
curve F
32
14 D C B

0 145 290 435 580 719 Pressure bar g
Pressure psi g
A - B Screwed NPT, socket weld and flanged ASME 300. E - F Flanged JIS / KS 20.
A - C Screwed BSP and flanged EN 1092 PN40.

Screwed BSP Minimum allowable temperature -10°C
and PMO Maximum operating pressure for saturated steam service 32.3 bar g
Flanged EN 1092 PN40 TMO Maximum operating temperature 400°C @ 27.4 bar g
Screwed NPT TMA Maximum allowable temperature 752°F @ 426 psi g
Socket weld Minimum allowable temperature 14°F
Flanged ASME 300 TMO Maximum operating temperature 752°F @ 426 psi g
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Pipeline

Flanged JIS / KS 20
PMO Maximum operating pressure for saturated steam service 23.5 bar g
TMO Maximum operating temperature 300°C @ 32 bar g
TI-P029-16-US 04.11
8:519
Lift Check Valves
572
482 A E
Temperature °C
Temperature °F

450
392 D
302 Steam Steam
212 saturation saturation
122 curve curve
F
32 H C B G
14
0 73 145 218 290 363 435 500 Pressure bar g
Pressure psi g
E - F Flanged JIS / KS 10.

A - B Screwed BSP and flanged EN 1092 PN25.
A - C Screwed NPT and flanged EN 1092 PN16.
D - G Flanged ASME 250.
D - H Flanged ASME 125.

Flanged EN 1092 PN16 PMO Maximum operating pressure for saturated steam service 14.7 bar g

Screwed BSP Minimum allowable temperature -10°C
and PMO Maximum operating pressure for saturated steam service 22.5 bar g
Flanged EN 1092 PN25 TMO Maximum operating temperature 300°C @ 20 bar g
Screwed NPT
Flanged ASME 250 TMO Maximum operating temperature 450°F @ 250 psi g
Ancillaries

Pipeline
04.11
PMA Maximum allowable pressure 13.7 bar g @ 120°C

TI-P029-16-US

Flanged JIS / KS 10
PMO Maximum operating pressure for saturated steam service 12.3 bar g
8:520
Lift Check Valves
Materials Standard
No. Part Material PN / BSP ASME / NPT / SW
ASME Cast iron body with SG iron cover Cover (1) EN 1561 GJL250 ASTM A395
LCV3
PN SG iron body with cast iron cover Body (2) EN 1563 GJS400-15 ASTM A126 Class B
1 and 2 Body and cover LCV4 Carbon steel EN 10213 1.0619+N ASTM A216 WCB
LCV6 Stainless steel EN 10213 1.4408 ASTM A351-CF8M
LCV7 SG iron EN 1563 GJS400-18LT ASTM A395
3 Gasket Reinforced exfoliated graphite Graphite Graphite
LCV3 Stainless steel 431 431
4 and 5 Seat and guide
LCV6 Stainless steel 316L 316L
6 Disc Stainless steel 316L 316L
7 Spring Stainless steel 316 S 42 316 S 42
LCV3 Cast steel Grade 8.8 Grade 8.8
8 Bolt
LCV6 Stainless steel A2-70 A2-70
9 Seat retainer Stainless steel 316L 316L
1
5 3
2
4 6 7 3
Weights (approximate) in kg and lb
LCV3 LCV4 LCV6 LCV7
Unit Screwed Screwed

Flanged Screwed Flanged Socket weld Flanged Socket weld Flanged Screwed
kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb
DN15 ½" 4.30 9 3.10 7 5.05 11 3.65 8 5.19 11 3.79 8 4.64 10 3.24 7
DN20 ¾" 5.50 12 4.10 9 6.43 14 5.33 12 6.60 15 5.50 12 5.89 13 4.29 9
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Pipeline
DN25 1" 5.82 13 4.10 9 6.58 15 4.18 9 6.77 15 4.37 10 6.04 13 3.74 8
DN32 1¼" 10.23 23 7.20 16 12.89 28 9.59 21 13.37 29 10.07 22 11.99 26 8.69 19
04.11
DN40 1½" 11.43 25 8.00 18 14.35 32 9.55 21 14.77 33 9.97 22 13.18 29 9.28 20
TI-P029-16-US
DN50 2" 14.96 33 10.50 23 16.86 37 12.06 27 17.51 39 12.71 28 15.65 35 10.65 23
DN65 2½" 27.04 60 32.25 71 33.13 73 29.53 65
DN80 3" 29.47 65 36.02 79 37.00 82 33.00 73
DN100 4" 48.93 108 52.06 115 53.47 118 48.82 108
8:521
Lift Check Valves
Dimensions (approximate) in mm
Please note: Flanged ASME versions are (approximate) in inches
Screwed and Socket weld Flanged
B B
A A
Screwed Flanged Screwed Flanged Flanged

BSP PN40 NPT ASME 125 ASME 250
Dimension Connection PN16 ASME 300
Socket weld PN25 LCV3 LCV7
JIS 10 / KS 10
JIS 20 / KS 20
DN15 ½" 130 130 6½" 7¼" 7½"
DN20 ¾" 155 150 6½" 7¼" 7½"
DN25 1" 160 160 7¾" 7¼" 7¼" 7¾"
DN32 1¼" 185 180 8½"
A DN40 1½" 205 200 9¼" 8¾" 8¾" 9¼"
DN50 2" 230 230 10½" 10" 10" 10½"
DN65 2½" 290 10½" 10½" 11½"
DN80 3" 310 11¾" 11¾" 12½"
DN100 4" 350 13¾" 13¾" 14½"
DN15 ½" 88 88 4" 4" 4" 4"
DN20 ¾" 88 88 4" 4" 4" 4"
DN25 1" 88 88 4" 4" 4" 4"

Ancillaries
DN32 1¼" 117 117 5 "

Pipeline
B DN40 1½" 117 117 5 " 5 " 5 " 5 "

04.11
DN50 2" 117 117 5 " 5 " 5 " 5 "

TI-P029-16-US
DN65 2½" 166 7 " 7 " 7 "
DN80 3" 166 7 " 7 " 7 "
DN100 4" 180 8½" 8½" 8½"
8:522
Lift Check Valves
Capacities
Capacity DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 3
½" ¾" 1" 1¼" 1½" 2" 2½" 3" 4"
Kv 5 8.3 11 18 34 42 87 113 135
CV (US) 5.9 9.7 12.9 21.1 39.8 49.1 101.8 132.2 158
Opening pressures in (mbar) and psi

Differential pressures with zero flow
1
Flow direction DN15 to DN25 DN32 to DN50 DN65 to DN100

Horizontal (22.5) 0.33 (24.5) 0.36 (25.5) 0.37
Vertical
(20) 0.30 (20) 0.29 (20) 0.29

For full details see the Installation and Maintenance Instructions (IM-P029-17)
supplied with the product.
Installation note: 2
Always install the lift check valve horizontally with the flow in the direction
indicated on the body.
Disposal
These products are recyclable. No ecological hazard is anticipated with the
disposal of these products, providing due care is taken.
How to order
Example: 1 off Spirax Sarco DN15 LCV4 lift check valve having flanged
EN 1092 PN40 connections.
Spare parts 1
The spare parts available are shown in solid outline. Parts drawn in broken
line are not supplied as spares.
Available spares
LCV Gaskets kit (Cover gasket and seat gasket) Spare 1
LCV Internals kit (Cover gasket, seat gasket, spring, disc and seat) Spare 2
How to order spares

Always order spares by using the description given in the column headed
'Available spares' and state the size and type of trap. Always order spares by
using the description of the LCV and Spare 1 or Spare 2.
Example: 1 off LCV Internals kit – Spare 2, for a Spirax Sarco DN15 LCV4
lift check valve having flanged EN 1092 PN40 connections.
Item Size Nm
Ancillaries
Pipeline
EN ASME EN ASME
LCV3 17 A / F LCV3 M10
04.11
DN15 to DN25 (½" to 1") " A / F ½" - 13 UNC 40 - 50

Others 19 A / F Others M12
TI-P029-16-US
LCV3 19 A / F LCV3 M12

3 DN32 to DN50 (1¼" to 2") 1 " A / F " - 11 UNC 80 - 90
Others 24 A / F Others M16
DN65 to DN80 (2½" to 3") 24 A / F 1¼" A / F M16 ¾" - 9 UNC 90 - 100
DN100 (4") 24 A / F 1 " A / F M16 " - 11 UNC 70 - 80
8:523
DCV 4 Wafer Check Valve
The DCV 4 Wafer Model DCV 4

Check Valve is
Sizes
designed to be fit-
1/2", 3/4", 1", 1-1/2", 2", 3", 4"
ted between ANSI Connections ANSI 150 or 300

flanges. It is suitable Construction Austenitic Stainless Steel
for use on
a wide range of flu- Standard Standard Disk: Metal - Metal Seat
ids for applications Internals Standard Spring: Stainless Steel
in process lines, hot Viton (for oils & gases):
water systems, steam Soft Seat
Options
temp. limits: -5°F to +482°F (-15°C to +250°C)
EPDM (for water):
and condensate sys- temp. limits: -58°F to +302°F (-50°C to +150°C)
tems.
Spring Options high temperature nimonic or
supplied without spring

Maximum design conditions ANSI 300
Max. Operating Temperature (TMO) 572°F (300°C) with standard spring
752°F (400°C) nimonic high
temperature spring
752°F (400°C) without spring 4 3 2 1
Minimum temperature (Standard Disc) -58°F (-50°C)

Maximum cold hydraulic test 1102 psig (76 barg)
O pening P ressures
Pressure (barg) Differential pressures with Zero Flow (in psi and mbar)
0 10 20 30 40 50
752 400 Size
A B Flow 1/2" 3/4" 1" 1-1/2" 2" 3" 4"
Temperature °F
Temperature °C
E C 300 0.36 0.36 0.36 0.41 0.42 0.45 0.48

500
25 25 25 28 29 31 33
Saturated Steam
Curve 200 0.33 0.33 0.33 0.35 0.36 0.37 0.38
250 22.5 22.5 22.5 24 24.5 25.5 26.5
100
0.29 0.29 0.29 0.29 0.29 0.29 0.29
0
D 20 20 20 20 20 20 20
0 145 290 435 580 725 Where lowest opening pressures are required, valves without
Pressure (psig) springs can be installed in vertical pipes with bottom-to-top flow.
E, C, D — Standard spring Without spring
A, B, D — Nimonic spring & without spring
0.04 0.04 0.04 0.06 0.07 0.08 0.09
The product must not be used in this region. 2.5 2.5 2.5 4 4.5 5.5 6.5
Ancillaries
S tandards
Pipeline
No. Part Material Designed and manufactured in accordance with BS 7438.

1 Body Austenitic Stainless Steel ASTM A351 CF3M
2 Disc Austenitic Stainless Steel BS 1449 316 S 11
Standard of shut off
Standard valves conform to DIN 3230 Part 3, BN 2. Valves
3 Spring Retainer Austenitic Stainless Steel BS 1449 316 S 11
conforming to DIN 3230 Part 3, BO3 available on request.
4 Standard Spring Austenitic Stainless Steel BS2056 316 S 42
Soft seated versions meet DIN 3230 Part 3 BN1 and BO1
High Temperature Spring Nickel alloy Nimonic 90 provided a differential pressure exists.
8:524
DCV 4 Wafer Check Valve
P ressure L oss D iagram
Pressure loss (barg)  
.02 .07 .3 1
1000
1/2" 2.1 1.9 1.5 1 .9 .5 0.53 lb
54 47 38 25 22.4 15 0.24 kg
3/4" 2.7 2.3 1.8 1.3 1.5 .75 0.90 lb
67 57 46 31 27.4 20 0.41 kg
4"
1" 2.9 2.7 2.1 1.4 1.3 1 1.19 lb
73 67 54 35 33.2 25 0.54 kg
3" 1-1/2" 3.8 3.4 3 1.8 2 1.5 2.54 lb
Water flow rate (GPM)
400
95 86 76 45 49.2 40 1.15 kg
Water flow rate (l/m)

100
2" 2" 4.4 4.1 3.8 2.3 2.3 2 4.06 lb
111 105 95 56 59.2 50 1.84 kg
2"
1-1/ 3" 5.9 5.3 5.1 2.8 3.5 3 8.14 lb
149 136 130 71 90.2 80 3.69 kg
1" 4" 7.1 6.9 6.3 3.1 4.4 4 12.57 lb
181 174 160 80 111.2 100 5.70 kg
40
3/4"
10
1/2"
1 3.78
.3 1 10 15
Pressure loss (psig)
Pressure loss diagram with open valve at 68°F (20°C).
The values indicated are applicable to spring loaded valves with
horizontal flow. With vertical flow, insignificant deviations occur
only within the range of partial opening.
The curves given in the chart are valid for water at 68°F (20°C).
To determine the pressure drop for other fluids, the equivalent
water volume flowrate must be calculated and used in the graph.
Vw = √ S.G. x V
Vw = Equivalent water volume flow in GPM
S.G. = Specific Gravity
V = Volume of fluid GPM
Pressure loss information for steam, compressed air, and gases is
available from Spirax Sarco.
I nstallation
DCV 4 Wafer Check Valves must be fitted in accordance with
the direction of flow arrow indicating correct fluid flow direc-
tion. When fitted with a spring they can be installed in any plane.
When supplied without a spring these must be fitted in a vertical
flow line with the flow from bottom to top.
Note: Disc Check valves are not suitable for use where heavily
pulsating flow exists, such as close to a compressor. H ow to S pecify
Spirax Sarco DCV 4 Wafer Check Valve for fitting between
ANSI 300 flanges.
Valve bodies that are marked with:
"N" — Have a nimonic spring fitted for operating temperatures
up to 752°F
"W" — Have no return spring fitted. These must be fitted with
flow from bottom to top in a vertical line.
"T" — Valves tested to DIN 3230 Part 3, BO3.
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Pipeline
Pipeline
Flange Joint Gasket

Discs that are marked with a:
(supplied by installer)
"V" — Have a Viton soft seating face—temperature limit 482°F

"E" — Have an EPDM soft seating face—temperature limit 302°F.
H ow to O rder
1-1/2" Spirax Sarco DCV 4 Wafer Check Valve, steam at 400 psi,
Austenitic stainless steel body to fit between ANSI 300 flanges.
TI-7-222-US 4.14
8:525
DCV 10 Stainless Steel
Disc Check Valve for use with Automatic Pump Traps
The DCV10 disc check valve has been designed specifically for use with The PN25 design is available in sizes DN25, DN40, DN50 and DN80
Spirax Sarco's APT14HC and APT14SHC automatic pump-traps. The to fit between EN 1092 PN16 and JIS / KS 10K flanges.
check valve ensures the correct flow of condensate and other suitable Please note: The Class 300 design is available in size DN40 only
fluids through these condensate pumps and also prevents reverse to fit between ASME B 16.5 (ANSI) Class 150 and Class 300 flanges.
flow.
Standards - Designed in accordance with BS EN 14341:2006. This
product fully complies with the requirements of the European Pressure
Equipment Directive 97/23/EC.
Shut-off - Shut-off conforms to EN 12266-1:2003 Rate F.
Certification - This product is available with certification to EN 10204 1
3.1. Note: All certification/inspection requirements must be stated at the
time of order placement. 2
Pressure/temperature limits
4
PN25 Pressure bar g
392
A
Temperature °C
Temperature °F
302
212 Steam
saturation 5
122 curve
3
32
14 C
0 73 145 218 290 363
Pressure psig
Class 300 Pressure bar g

Materials
392
A No. Part Material
Temperature °C
Temperature °F
302 PN Austenitic stainless steel 1.4308

Steam 1 Body
ANSI Austenitic stainless steel A351 CF8
212 saturation
curve DN25
DN40 Austenitic stainless steel
A276 316L
122 2 Disc
DN50 Austenitic stainless steel AISI 316L
32 DN80
B
14
3 Spider Martensitic stainless steel BS 3146-2 ANC2
0 145 290 435 580 719
Stainless steel
Pressure psig BS 2056 316
4 Springs
S42
5 'O' ring Fluorocarbon polymer FEPM (TFEP)
A - B For fitting between Class 150 and Class 300 flanges.
A - C For fitting between EN 1092 PN16 and JIS/KS 10K flanges.
Body design condition PN25 or Class 300 Kv values
Maximum allowable PN25 363 psig @ 32°F Size DN25 DN40 DN50 DN80
PMA
pressure Class 300 719 psig @ 32°F Kv 10.8 26 43 80
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Maximum allowable PN25 392°F @ 250 psig For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
Pipeline
TMA temperature
Class 300 392°F @ 500 psig
Maximum operating PN25 363 psig @ 32°F Opening pressures in psi (mbar)
PMO Differential pressures with zero flow.
pressure Class 300 718 psig @ 32°F
Maximum operating PN25 392°F @ 250 psig Flow direction
TMO
temperature Class 300 392°F @ 500 psig
DN DN25 DN40 DN50 DN80
Temperature limits 14°F to 392°F
Minimum operating temperature 14°F 0.36 (25) 0.41 (28) 0.42 (29) 0.45 (31)
Designed for a maximum PN25 544 psig 0.33 (22.5) 0.36 (24.5) 0.36 (24.5) 0.37 (25.5)
cold hydraulic test pressure of: Class 300 1079 psig 0.29 (20) 0.29 (20) 0.29 (20) 0.29 (20)
8:526
Operation Dimensions / weights (approximate) in inches and lb.
The DCV10 is opened by the pressure and flow of condensate and
is closed by the pressure of the spring when flow ceases and before
reverse flow occurs. Size A B C D E F Weight
Open
Closed
1" 2.8 2.8 0.9 1.2 0.9 1.0 1.3 0.9
1½" 3.6 3.4 1.2 1.7 1.3 1.6 1.9 1.8
2" 4.2 4.0 1.6 2.2 1.7 2.0 2.4 3.0
3" 5.6 5.2 2.0 2.7 2.1 3.1 3.5 5.6
Open Closed ANSI 150 and ANSI 300

Open
Closed
1½" 3.7 3.4 1.8 1.9 1.8 1.6 1.9 1.8
Pressure loss diagram

Pressure loss in bar
440 C D
308
220
132 3" E
Water flowrate Vw GPM
Water flowrate Vw m3 /h
88
2" B
1½"
44 F
31
22
1"
13
0.8
4.4
3.1
2.2
0.15 0.30 0.73 1.5 2.9 7.3 14.5
Pressure loss in psi

The values indicated are applicable with to spring loaded valves
with horizontal flow. With vertical flow, insignificant deviations
occur only within the range of partial opening. A
The curves given in the chart are valid for water at 68°F (20°C). To
determine the pressure drop for other fluids, the equivalent water
volume flowrate must be calculated and used in the graph.
______
Vw = √ S.G x V

Pressure loss information for steam, compressed air and gases is


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Installation note:
Pipeline
Pipeline
The DCV10 must be installed close coupled to the pump. It can be

fitted in either a horizontal or vertical line in accordance with the
direction of flow arrow on the body. Note: Flanges, bolts (or studs),
nuts and gaskets to be supplied by the installer.
How to order
Example: 1 Spirax Sarco 1" DCV10 stainless steel check valve
to fit between ANSI 150 flanges for use with an APT 14 HC pump.
TI-P601-32-US 4.14
8:527
DCV41
Austenitic Stainless Steel Disc Check Valve
Description
DCV41 is an austenitic stainless steel disc check valve with screwed
or socket weld end connections. Its function is to prevent reverse flow
on a wide variety of fluids for applications in process lines, hot water
systems, steam and condensate systems. For oils and gases, a Viton
seat is available and for water an EPDM seat is available. Soft seat
versions provide a zero leakage rate or bubble tight shut-off, i.e. they
meet DIN 3230 BN1 and DIN 3230 BO1, provided a differential pres-
sure exists (Note: Soft seat options are not available with socket weld
ends). The shut-off of the standard valve conforms to DIN 3230 BN2.
When a heavy duty spring is installed with an EPDM seat, the valve is
suitable for boiler feedwater check applications.
A high temperature spring version is available to operate at 752°F.
(400°C)

1/2", 3/4", 1", Screwed NPT to ANSI B 1.20.1 and (screwed BSP to Soft seat option (screwed connections only)
BS 21 female taper) socket weld to ANSI B 16.11 Class 3000.
Optional extras
Heavy duty springs 10 psi (700 mbar) opening pressure for boiler feed
applications.
High temperature spring.
Viton soft seals for water applications - screwed connections only
EPDM soft seals for water applications - screwed connections only.
Limiting conditions
Maximum body design condition PN50
PMO - Maximum operating pressure (50 barg) 725 psig
With metal seat and standard spring (300°C) 572°F
TMO - With metal seat and high temperature spring (400°C) 752°F
Maximum
Operating Without spring (400°C) 752°F Certification
Temperature Viton seat (250°C) 482°F The product is available with certification to EN 10204 3.1.B for body as
EPDM seat (150°C) 302°F standard.
Minimum With metal seat (-29°C) -20°F
operating With viton seat (-15 to +250°C) 5°F to 482°F Standards
temperature With EPDM seat (-29 to +250°C) -20°F to 482°F Designed and manufactured in accordance with BS 7438.
Standard shut-off
Note: Special testing to allow lower temperature operation can be provided at Standard valves conform to DIN 3230 BN2.
extra cost. Consult Spirax Sarco. Soft seated versions meet DIN 3230 BN1 and DIN 3230 BO1 provided a
differential pressure exists.
Operating range
Operation
Pressure barg Disc check valves are opened by the pressure of the fluid and closed by
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0 10 20 30 40 50
Pipeline
752 400 the spring as soon as the flow ceases and before the reverse flow occurs.
A B
Temperature °F
Temperature °C
572 300
E C
392 200 Materials
Steam 1 Body Austenitic stainless steel ASTM A351 CF 3M
212 saturation 100
curve 2 Seat Austenitic stainless steel ASTM A351 CF3M
0 D 0 3 Disc Austenitic stainless steel BS 1449 316 S11
0 145 290 435 580 725 Standard spring Austenitic stainless steel BS 2056 316 S42
Pressure psig
This product must not be used in this region.
4 Heavy duty spring Austenitic stainless steel BS 2056 316 S42
A - B - D High temperature spring and without spring High temp. spring Nickel alloy Nimonic 90
E - C - D Standard spring
8:528
DCV41
Austenitic Stainless Steel Disc Check Valve
Cv values Pressure loss in barg
0.01 0.02 0.05 0.1 0.2 0.5 1
Size 1/2" 1/4" 1" 88
Cv 5.1 8.8 14 5
4
Opening pressures in psi (mbar) 44 3
Water flowrate in Vw GPM

Differential pressures with zero flow for standard and high 31
Water flowrate in Vw l/s

2
temperature springs 26
22 1"
18
" 1
‹ Flow direction 13 3/4
Size 1/2" 3/4" 1"
0.36 (25) 0.36 (25) 0.36 (25) 9 "
1/2 0.5
‹
‹ 0.33 (22.5) 0.33 (22.5) 0.33 (22.5) 0.4

0.29 (20) 0.29 (20) 0.29 (20)
‹
4.4 0.3
Where lower opening pressures are required, valves without springs
can be installed in vertical pipes with bottom-to-top-flow. 3.1 0.2
2.6
2.2
0.01 0.02 0.05 0.1 0.2 0.5 1
Pressure loss in psig
Dimensions / weight (approximate) in inches (mm) and lb (kg)
Pressure loss diagram with open valve at 68°F (20°C). The valves
Size A A B Weight
indicated are applicable to spring loaded valves with horizontal
Socket weld Screwed A/F
flow. With vertical flow, insignificant deviations occur only within
1/2" 2.0 (50) 2.0 (51) 1.3 (34) 0.4 (0.2)
the range of partial opening.
3/4" 2.6 (67) 2.7 (68) 2.0 (50) 1.1 (0.5)
The curves given in the chart are valid for water at 68°F (20°C) To
1" 2.6 (67) 2.7 (68) 2.0 (50) 1.1 (0.5)
determine the pressure for other fluids the equivalent water volume

flow rate must be calculated and used in the graph.
A Vw = √S.G. x V
B Installation
For more detailed installation and maintenance instructions please
refer to IM-P601-19 which is supplied with the product. The DCV41
must be fitted in accordance with the direction of flow arrow indicat-
ing correct fluid flow direction. When fitted with a spring, they can be
installed in any plane. When supplied without spring, they must be
fitted in a vetical flow line with the flow from bottom-to-top.
Note: Disc check valves are non-maintainable (no spares are avail-
able). Disc check valves are not suitable for use where heavily pul-
sating flow exists, such as close to a compressor.
Various options are denoted by a marking on the valve body: -
‘N’ -High temperature spring -Standard metal seat
‘W’ -Without spring -Standard metal seat
End elevation ‘H’ -Heavy duty spring -Standard metal seat
‘V’ -Standard spring -Viton seat
‘E’ -Standard spring -EPDM seat
No identification indicates a standard spring with a metal disc.
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Pipeline
Disposal
If a product which contains a Viton component has been subjected
to a temperature approaching 599°F (315°C) or higher, then it may
have decomposed and formed hydrofluoric acid. Avoid skin contact

and inhalation of any fumes as the acid will cause deep skin burns
How to order and damage to the respiratory system. Viton must be disposed of in
Example: 1 Spirax Sarco DCV41 in an austenitic stainless steel body a recognized manner as stated in the Installation and Maintenance
having 1/2" screwed NPT connections and complete with certification Instructions (IM-P601-19). No other ecological hazard is anticipated
to EN 10204 3.1.B for the body. with the disposal of this product providing due care is taken.
TI-P601-18-US 06.02
8:529
SDCV44 Austenitic Stainless Steel
Split Disc Check Valve
Description
A range of austenitic stainless steel split disc check valves in a
wafer pattern suitable for fitting between ANSI Class 150 and class
300 flanges. Their function is to prevent reverse flow on a wide 5
variety of fluids for applications in process lines, hot water sys-
tems, steam and condensate systems. The face-to-face dimension
of the SDCV44 conforms to API 594. As standard the valve has a
metal-to-metal seat. 4" SDCV44 Patent Pending.
2
Size and pipe connections
2" (DN50), 3" (DN80), 4" (DN100)
Suitable for installation between the following flanges:
ANSI B 16.5 class 150, 300.
1
Limiting conditions
Maximum Body Design Condition
720 psig
PMA - Maximum allowable pressure
(49.6 barg)
650°F
TMA - Maximum allowable temperature
(343.3°C)
720 psig
PMO - Maximum operating pressure
(49.6 barg)
650°F
TMO - Maximum Metal seat operating temperature
(343.5°C)
Minimum operating Metal seat temperature -20°F 4
(-28.88°C)
Designed for a maximum 1100 psig
3
Cold hydraulic test pressure (137.9 barg)
Note: Limited to flange rating
Operating range
Certification
The product is available with certification to EN 10204 3.1.B
for the body at extra cost. Certification must be specified at the
Standard shut-off
Valve shut off to API 598 available on request.
Operation
A split disc check valve is opened by the pressure of the fluid
and closed by the spring as soon as the flow ceases and before
Ancillaries
the reverse flow occurs.

Pipeline
Materials
No. Part Material
1 Body Austenitic stainless steel ASTM A351 CF8M
2 Plate Austenitic stainless steel ASTM A351 CF8M
3 Hinge/stop pin Austenitic stainless steel AISI 316
4 Spring Nickel alloy Inconel-718
5 Retainer plug Austenitic stainless steel AISI 316
8:530
SDCV44 Austenitic Stainless Steel
Split Disc Check Valve
Dimensions approximate in inches and pounds (mm and kg)
Ø A B Ø C Ø D Weight
2" DN50 4.1" (111.7mm) 2.2" (55.9mm) 1.7" (43.2mm) 2.7" (63mm) 5.5 lbs (2.5kg)
3" DN80 5.3" (134.6mm) 2.9" (73mm) 2.6" (66mm) 3.7" (95mm) 11.5 lbs (5.2kg)
4" DN100 7.1" (180mm) 3.0" (76mm) 3.5" (89mm) 4.75" (121mm) 15.2 lbs (6.9kg)
ØD
Kv values
Size DN50 2" DN80 3" DN100 4"
Kv 40 111 226
For conversion Cv (US) = Kv x 1.17 Cv (UK) = Kv x 0.97

B
Opening pressures in psi (mbar)
Differential pressures with zero flow. Flow direction
DN50 DN80 DN100
0.44 (30) 0.44 (30.0) 0.38 (26) ØC

0.7 (48) 0.65 (45.5) 0.62 (43) ØA
0.2 0.3 0.5 1.0 2.0 3.0 4.0 5.0 10.0

Water Flow Rte (GPM)

The values indicated are applicable to spring loaded valves with How to order
horizontal flow. With vertical flow, insignificant deviations occur only Example: 1 of Spirax Sarco SDCV44 having an austenitic stainless
within the range of partial opening. steel body for installation between DN50, ANSI Class 150 flanges.
The curves given in the chart are valid for water at 68°F (20°C). To
determine the pressure drop for other fluids, the equivalent water Safety information, installation and
maintenance
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volume flowrate must be calculated and used in the graph.

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Pipeline
Pipeline

Vw = √ S.G. x V IM-7-224-US supplied with the product.
Note: The SDCV44 is not suitable for heavy pulsating flows

Vw = Equivalent water volume flow in GPM (compressors) or vertical down flows.
S.G. = Specific Gravity Flanges, bolts (or studs), nuts and joint gaskets are to be pro-
V = Volume of fluid GPM vided by the installer.
TI-7-224-US 2.14
8:531
Steam Injectors IN15, IN25M, IN40M
Steam Injectors Type IN are: IN40M
(available screwed
• All stainless steel Model IN15 IN25M IN40M or butt-weld)
• Ideal for boiler feedtank
heating of water and other Sizes 1/2" 1" 1-1/2"
fluids
Connections NPT NPT male
• Heats, mixes and circulates- & Butt-weld
no moving parts
• Compact design- Construction Austenitic Stainless
minimizes noise and vibration Steel grade 316L
IN25M
Description (available screwed
Spirax Sarco steam injectors use steam to raise the temperature of water or butt-weld)
or other liquids. They work by using a jet of steam to draw in the liquid
through radial ports, mix it, and distribute the heated liquid throughout
the tank vessel. The circulation induced by the injector ensures thorough
mixing and avoids temperature stratification. Three sizes of injectors are IN15
available to suit a wide range of applications.
The smallest, the IN15, has a male and a female thread for direct mount-
ing to a tank wall from the outside, or to pipework within the tank.
The IN25M and IN40M are available in male thread or butt-weld form
and are fitted to pipework in the tank, or to a tank wall connection. Capacities - selecting a steam injector
For higher capacities, two or more injectors may be mounted in par- The choice of steam injector depends on the flowrate of steam required
allel. to heat the liquid. The table below shows steam injector capacities in
lb/h of injected steam when heating tanks are vented to atmosphere,
Limiting Operating Conditions and are up to 10 feet deep. The choice of control valve can affect the
Body Design Rating 350 psig (PN25) steam capacity. For higher capacities use two or more injectors in
Maximum Saturated Steam Conditions 250 psig at 400˚F parallel.
(17 barg 207˚C)
Maximum Heated Liquid Temperature 190˚F (90˚C)
Injector type IN15 IN25M IN40M
Steam pressure psig Saturated steam capacity lb/h
15 44 297 880
recommended steam pressures for
Available Types 30 105 385 1226

Steam injectors for horizontal installation are available 45 145 616 1771
as type IN15, IN25M and IN40M. The choice of injector 60 185 770 2134
75
quiet operation
depends on the flowrate of steam required to heat the liq- 224 920 2475
uid. The IN15 can be fitted to the end of the steam supply 90 264 1100 2849
pipework or directly through the tank weld using a female 105 303 1276 3179
threaded connection. 120 343 1408 3564
NPT male 135 382 1540 4004
150 422 1683 4290
A 165 462 1826 4950
IN15 C
180 501 1980 5214
195 541 2145 5709
NPT B 210 580 2299 5962
female 225 620 2409 6193
240 661 2574 6743
255 699 2697 7040
IN25M A C Intermediate values may be obtained by linear interpolation. For high-
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IN40M er capacities use 2 or more injectors in parallel.

Pipeline
* Steam pressure at Steam supply Pressure drop across

B inlet of injector = pressure to – control valve
control valve
C v values
Dimensions (approximate) in inches and (millimeters) Injector type IN15 IN25M IN40M
Type A B C Weight (lb kg) Cv 1.81 10.7 16.9
IN15 1/2" 8.2 (205) 1.1 28 .8 (.4)
IN25M 1" 3.4 (84) 2.8 (71) 2.0 (.8) Sample Specification
IN40M 1-1/2" 4.6 (115) 3.5 (88) 3.2 (1.6) Steam injectors shall be all 316L stainless steel, with radial inlet ports
and full length discharge nozzle.
8:532
Steam Injectors IN15, IN25M, IN40M
Self-Acting Control System IN15 shown
Stop
Valve Vacuum
breaker
Dial
Steam Thermometer
In
Y-type Control
strainer Valve
Control
and sensor
Pocket
Installation
WARNING:- Your attention is drawn to Safety Information Leaflet Injector
IM GCM-10. Full Installation and Maintenance Instructions are
provided with each unit. The reference notes below do not contain
sufficient information to install the product safely, and any attempt
to do so may be hazardous.
The injectors are installed at a low level in a tank, ideally along the cen-
ter line, and discharging horizontally along the length. Pipework may
be routed inside or outside the tank wall. We reccomend the use of a
suitable thread locking compound on all threaded connections.
Use the same size pipe as the injector, i.e. 1" pipe for IN25M.
Pipe sizes for multiple injector installations are as follows:-
No. of injectors Type Minimum Pipe Size

2 IN15 3/4"
2 IN40M 2-1/2"
3 IN40M 3"
Allow a minimun of 6" between the injector(s) and the sides and bottom
of the tank, and as much length as possible between the injector outlet
and the end of the tank. See IMI for minimum limits. Space multiple Type INS Steam Injector Systems
injectors equally across the tank width. The IN injectors are also available as part of a steam injection system,
type INS. The table to the left covers eight preferred INS steam injection
Injector INS10 INS20 INS30 INS40 INS50 INS60 INS70 INS80 systems available from Spirax Sarco.
package
Valve type BX6 SB SB KB51 KB51 KC51 KB51 KC51 Estimating Steam Flow by Calculation
& size 1/2 1/2 3/4 1 1-1/4 1-1/2 2 2 The following formulas can be used to calculate an approximate steam load:
For general heating applications -
Valve Cv 1.92 3.0 4.5 11.4 19.2 19.2 39.6 39.6 W x C x ∆T

Q= p
1000 x t
Controller 128 with 13’ capillary. 121 with 13’ capillary.
type For boiler feedtanks -
Range 1 — 0 to 230˚F Range 2 — 105 to 225˚F
G x ∆T
Injector Q = 1000
type IN15 IN15 IN25M IN40M IN40M IN40M IN40M IN40M
Q = Steam load (lb/h)
Number W = Mass of liquid (lb)
of Injectors 1 2 1 1 2 2 3 3
G = Feedwater flow rate (lb/h) Note: 1 Boiler hp = 34.5 lb/h
C = Specific heat of liquid (Btu/lb˚F)
Steam supply Saturated steam capacity lb/h
p
∆T = Temperature rise (˚F)

pressure psig t = heating time (hours)
20 75 140 170 565 915 915 1850 1850
30 105 180 245 710 1175 1175 2330 2330
40 130 220 310 855 1435 1435 2805 2805
Steam Injector system shall include an isolation valve, Y type strainer, self
50 150 270 365 990 1695 1695 3285 3285
acting control system with stainless steel well, vacuum breaker and 316L
60 175 310 425 1140 1955 1955 3760 3760
grade stainless steel injector.
70 200 350 485 1285 2215 2215 4235 4235
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Pipeline
Pipeline
80 225 395 545 1430 2475 2475 4825 4825

90 245 440 600 1575 2700 2700 5195 5195
Installation
Spirax Sarco steam injectors are designed to operate with the minimum of
100 285 485 660 1715 2995 2995 5675 5675
noise provided installation is correct. For full details refer to the Installation
120 320 530 780 2005 3510 3510 - 6625
and Maintenance Instructions supplied with the product.
140 360 660 900 2295 - 4035 - 7580
160 400 740 - - - 4550 - 8535 Maintenance
180 430 820 - - - 5075 - 9490 Injectors require no maintenance. We recommend an annual inspection
200 470 900 - - - 5670 - 10,445 of the steam supply pipework and injector to check that the fittings are
Each INS system also includes a valve size model 10 ball valve and type securely fastened. All other system components should be maintained in
CT strainer, a stainless steel well, and VB14 vacuum breaker. Full technical accordance with the relevant Installation and Maintenance Instructions
details for each of the products contained in the INS systems are available which are available upon request.
upon request. TI-10-1430-US 04.01
8:533
Iron Separators
S1, S2, S3
Moisture Separators are used to
improve the quality of steam or 3
Model S1 S2 S3
compressed air either within the
distribution system or on the sup- PMO 200 psig 145 psig
ply inlet to equipment. Removal of
moisture is by a series of baffles Sizes 1/2", 3/4", 1" 1-1/2", 2" 1-1/2" to 6" 1
2
on which the suspended water
Connections NPT ANSI 125
droplets impinge and fall out by
gravity to the drain, which must be Construction Ductile Iron Cast Iron 1
piped to a trap.
5
6
Model S2 & S3
4
Construction Materials Model S1

No. Part Material 4
1 S1 Body & Cover Ductile (SG) Iron DIN 1693 Gr GGG 40
S2 & S3 Body Cast Iron ASTM A126 CLB
2 Gasket Semi Rigid Graphite Laminate
3 Bolts Steel UNF BS 1768 Gr 5 A D
4 Bushing Malleable Iron

5 Plug Malleable Iron
6 Gasket Reinforced Exfoliated Graphite

Max. Operating Pressure (PMO) S1: 200 psig (14 barg)
C
S2, S3: 145 psig (10 barg)
Max. Operating Temperature S1: 388˚F (198˚C)

S2, S3: 363˚F (184˚C) B

PMA S1: 232 psig/0-248˚F 16 barg/0-120˚C
Max. allowable pressure 160 psig/572˚F 11 barg/300˚C Drain E
Ancillaries
S2, S3: 232 psig/0-248˚F 16 barg/0-120˚C

Pipeline

188 psig/428˚F 13 barg/220˚C Dimensions Type S1 (nominal) in inches and millimeters
TMA S1: 572˚F/0-160 psig 300˚C/0-11 barg
Max. allowable temp. Size A B C D E
S2, S3: 428˚F/0-188 psig 220˚C/0-13 barg Weight
1/2" 3.5 4.8 8.9 3.4 1/2" 6.0 lb
Typical Applications 89 124 225 86 2.7 kg
On steam mains, as a drip station ahead of steam pressure reducing 3/4" 4.5 6.1 10.3 4.4 1/2" 9.3 lb
114 156 260 111 4.2 kg
or temperature control valves. On the steam inlet to laundry presses
1" 6.0 8.8 15.0 5.6 1/2" 18.0 lb
and other process equipment which require dry saturated steam. On 152 222 381 143 8.1 kg
the compressed air supply to sensitive instruments and before filters.
8:534
Iron Separators
S1, S2, S3
F (Plug not on 1-1/2" S2) F
B
B A
A
G
D C
G C
D
Drain E
Model S2 Drain E Model S3
Recommended air capacities in SCFM Dimensions (nominal) in inches and millimeters

(SCFM based on approximately Type S2 with screwed connections
60 ft/s for 1/2" – 2-1/2" units, and 55 ft/s for 3" – 6" units)
Convert CFM to SCFM = 35.4 x P1 x CFM T = °F Size A B C D E F G Weight
460 + T P1 = psia
1-1/2" 4.4 6.1 3.5 12.0 1/2" – 2.4 21.5 lb
111 156 89 304 60 9.6 kg
2" 6.5 8.1 4.6 15.6 1/2" M72 2.8 42.0 lb
166 205 117 397 71 19.0 kg
Operating Pressure psig
Type S3 with flanged connections
Size 20 40 60 80 100 150 200
1-1/2" 4.4 6.1 3.5 14.4 1/2" M56 3.7 31.0 lb
111 156 89 365 94 14.0 kg
1/2" 20 30 40 55 65 95 125
2" 5.7 8.1 4.6 18.0 1/2" M72 3.85 56.0 lb
3/4" 30 50 65 85 100 145 190 146 206 117 456 98 25.4 kg
1" 50 80 105 135 165 240 315 2-1/2" 7.2 9.1 5.6 16.0 3/4" M56 3.85 81.0 lb
184 232 146 406 98 36.7 kg
1-1/2" 120 185 255 325 395 570
3" 7.4 10.4 6.0 19.0 1" M72 3.85 99.0 lb
2" 200 310 425 540 655 940 187 264 152 483 98 44.9 kg
2-1/2" 280 445 605 770 930 1340 4" 9.4 13.3 7.8 27.3 1" M72 4.6 165.0 lb
238 337 197 692 118 74.8 kg
3" 360 570 780 990 1200 1725
6" 9.1 16.1 15.0 27.8 1" M72 4.8 400 lb
4" 625 985 1345 1705 2070 2970 232 409 381 706 121 181.4 kg
6" 1420 2240 3060 3880 4695 6745
Recommended saturated steam capacities

(lb/h based on approximately 100 ft/s) Sample Specification
Based on flows and velocity indicated, the pressure drop will be Moisture Separator shall be of the high efficiency internal baffle
no more than equivalent length of pipe. type having a pressure drop that does not exceed an equiva-
lent length of pipe. Body shall be iron with screwed or flanged
Operating Pressure psig connections. A screwed bottom drain shall be provided for the
installation of a trap to discharge any accumulated liquid.
Size 5 10 25 50 100 150 200
1/2" 37 46 71 113 195 277 354

3/4" 66 80 125 199 342 486 622 Installation
Install in a horizontal pipeline with the drain directly below
1" 107 130 203 323 555 788 1009
the line. Recommended trap is a continuous draining float
Ancillaries
Ancillaries
Pipeline
Pipeline
1-1/2" 253 308 480 761 1308 1792 operated type.

2" 417 508 791 1255 2156 2953
2-1/2" 595 725 1129 1791 3076 4214

3" 919 1120 1743 2766 4751 6507 Maintenance
The trap at the separator drain should be serviced periodi-
4" 1583 1928 3002 4764 8182 11206 cally according to the manufacturer’s instructions.
6" 3593 4377 6813 10813 18567 25431 The separator itself requires no maintenance.
TI-7-001-US 8.06
8:535
Steel Separator
S4A
Moisture Separators
are used to improve Model S4A Typical Applications
the quality of steam
or compressed air PMO 600 psig 150/300 psig On steam mains, as a drip station ahead of steam pressure
either within the dis- reducing or temperature control valves. On the steam inlet to
tribution system or Sizes 1/2" to 2" 2-1/2" to 6" laundry presses and other process equipment which require

on the supply inlet to Connections
NPT, SW ANSI 150
dry saturated steam. On the compressed air supply to sensi-
equipment. Removal ANSI 300 tive instruments and before filters.
of moisture is by a
series of baffles on Construction Fabricated steel body F-Vent
which the suspended 1
/2" to 2" F-Vent
water droplets ASME 21/2" to 6"
impinge and fall out code stamped 600 psig 150 psig/300psig
by gravity to the
drain, which must be Options 2-1/2" to 6" to 600 psig ASME code
piped to a trap. stamped. Gauge Glass Assembly 2-1/2" to 6"
2 3 6 C G C
1
B
5 B
7
E-Drain
E-Drain
A A
4 H H
Construction Materials Dimensions

No. Part Material Size Conn. A B C E F G H Weight
1/2" Scr/SW 9.0 5.2 10.6 3/4" 3/4" — 2.5" 9.0 lb
1 Body (1/2" to 2") Steel SA-106 GRB 15 229 132 269 4.1 kg
(2-1/2" to 6") ASTM A 53 GRB 3/4" Scr/SW 9.3 5.9 12.1 3/4" 3/4" — 2.5" 10.0 lb
20 236 150 307 4.5 kg
2 End Caps (1/2" to 6") Steel SA-234 WPB 1" Scr/SW 11.8 6.0 14.1 3/4" 3/4" — 4" 19.0 lb
3 Coupling Steel SA-105 25 300 152 358 8.6 kg
4 Screen (4" & 6") Steel ASTM A 569 1-1/4" Scr/SW 13.3 7.1 16.3 3/4" 3/4" — 5" 30.0 lb
32 338 180 414 13.6 kg
5 Baffle Steel ASTM A 569
1-1/2" Scr/SW 15.4 7.6 19.0 1" 3/4" — 6" 43.0 lb
6 Plug Steel ASTM A105 40 391 193 483 19.5 kg
7 End Connections (1/2" to 2") Steel SA-105 2" Scr/SW 15.9 8.1 20.6 1" 3/4" — 6" 50.0 lb
(2-1/2" to 6") ASTM A105 50 404 206 523 22.7 kg
2-1/2" ANSI 150 22.5 9.4 24.5 1" 3/4" 7.1 8.7" 109.0 lb
Designed to Section VIII Division I of the ASME Boiler & Pressure Vessel Code. 65 572 239 622 180 49.4 kg
ANSI 300 22.5 9.4 24.5 1" 3/4" 7.1 112.0 lb
Pressure Shell Design Conditions 572 239 622 180 50.8 kg
ANSI 600 22.5 9.9 25.6 1" 3/4" 7.1 113.0 lb
(1/2" to 2") NPT and Socket Weld 572 251 650 180 51.3 kg
MAWP 600 psig/41.4 barg 3" ANSI 150 25.3 12.0 28.6 2" 3/4" 7.9 10.8" 163.0 lb
80 643 305 726 201 73.9 kg
Max. allowable working pressure -20˚F to 650˚F/-29˚C to 344˚C
ANSI 300 25.3 12.0 28.8 2" 3/4" 7.9 169.0 lb
643 305 732 201 76.7 kg
(2-1/2" to 6") ANSI 150 flanged
ANSI 600 25.3 12.7 29.9 2" 3/4" 7.9 189.0 lb
Ancillaries
150 psig/10.4 barg 645 323 759 201 85.7 kg

Pipeline
-20˚F to 650˚F/-29˚C to 344˚C 4" ANSI 150 29.0 12.6 31.2 2" 1-1/2" 8.8 12.8" 237.0 lb
ANSI 300 flanged 100 737 320 792 224 107.5 kg
300 psig/20.7 barg ANSI 300 29.0 12.6 31.2 2" 1-1/2" 8.8 256.0 lb
737 320 792 224 116.1 kg
-20˚F to 650˚F/-29˚C to 344˚C ANSI 600 29.0 13.2 32.1 2" 1-1/2" 9.0 297.0 lb
737 335 815 229 134.7 kg
Optional Pressure Shell Design Conditions 6" ANSI 150
150
35.8 12.3 36.7
909 312 932
2" 1-1/2" 11.4 16.0"
290
365.0 lb
165.6 kg
(2-1/2" to 6") ANSI 600 Flanged ANSI 300 35.8 12.4 36.9 2" 1-1/2" 11.4 401.0 lb
909 315 937 290 181.9 kg
MAWP 600 psig/41.4 barg ANSI 600 35.8 13.0 37.8 2" 1-1/2" 11.4 551.0 lb
Max. allowable working pressure -20˚F to 650˚F/-29˚C to 344˚C 909 330 960 290 249.9 kg
8:536
Steel Separator
S4A
S4A Steam Sizing Chart 6"
22,000
Sizing Example 4"
Separator Size
11,000
for Model S4A 3"
2-1/2"
1. Taking a steam pressure of 180 psig and flow 4,400
Steam flow rate lb/h

rate of 1100 lb/h draw line A-A. 2"
2. Draw horizontal line A-B. 2,200 1-1/2"
1-1/4"
3. Any separator curve that is bisected by line
A-B within the shaded area will operate at near 1,100 1"
A B
100% efficiency. 3/4"
4. Line velocity for any size can be determined
by dropping a vertical line B-C (eg. 60 ft/s for 440 1/2"
1-1/4" unit).
220
5. Pressure drop is determined by plotting lines
C-D and A-D. The point of intersection is the
110
pressure drop across the separator, ie: 0.5 psi. 22 44
6. Separators should be selected on the basis of A
the best compromise between line size, velocity
20 40 60 80100120 150 180 200 250 300 350 20 50 80 90100 110 120
and pressure drop for each application.
Steam pressure psi (approx.) Flow velocity (ft/s)
The shaded area denotes recommended
selection for better than 99% separation efficiency.
0.03
0.15
D C
0.3
2
3
Pressure drop across separator psi (approx.)
Flow SCFM Separator size
S4A Separator Flow 10,00
0 6"
Velocity & Pressure Drop
4,000 4"
for compressed Air
3"
2,000 2-1/2"
Note: Any Separator curve that is bisected within the
shaded area will operate at near 100% efficiency. 2"
1,000
1-1/2"
1-1/4"
400
1"
Sample Specification 200
Moisture Separator shall be of the high efficiency inter- 3/4"
nal baffle type having a pressure drop that does not 100 1/2"
exceed an equivalent length of pipe. Separator shall
be of steel construction in accordance with Section 40
VIII, Division I of the ASME Boiler and Pressure Vessel
Code. ASME Code Stamped for maximum working 20
pressures of 150, 300, or 600 psig. A screwed bottom 10
drain connection shall be provided for the installation 20 40 80 100 150 200 250 300 350 10 20 30 40 60
of a trap to discharge accumulated liquid. A Spirax Air pressure psi (approx.) Flow velocity (ft/s)
Sarco Float Operated Drain Trap and "Y" Type Strainer 0.07
shall be installed on the drain connection. 0.03
Ancillaries
Ancillaries
0.15
Pipeline
Pipeline
0.3

TI-7-000-US 05.02
8:537
Steel Separator
8" to 18" S4A
Moisture Separators Typical Applications
are used to improve Model S4A On steam mains, compressed air lines, steam turbines, heat
the quality of steam or transfer processes, meter protection, steam distribution systems,
PMO 150 psig 300 psig 600 psig protection of equipment requiring dry saturated steam,
compressed air either
removal of moisture from steam, air, or gas systems.
within the distribution Sizes 8" to 18"
system or on the sup-
ply inlet to equipment. Connections ANSI 150 ANSI 300 ANSI 600 8" to 18"
Removal of moisture
is by a series of baffles
on which the sus- Construction Fabricated steel body
pended water droplets
ASME
impinge and fall out
code stamped 150 psig 300 psig 600 psig
by gravity to the drain,
which must be piped
Options
Gauge Glass Assembly F
to a trap. C

2 3 6
1
5 E-Drain
A
7
Dimensions
Size Conn. A B C E F Weight
8" ANSI 150 41.9 15.3 48.1 2" 15.0 445 lb
200 1064 389 1222 381 202 kg
4 ANSI 300 41.9 15.5 48.3 2" 15.0 601 lb
1064 394 1227 381 273 kg
ANSI 600 41.9 15.7 48.8 2" 15.0 972 lb
Construction Materials 1064 399 1240 381 441 kg
No. Part Material 10" ANSI 150 48.7 27.0 63.2 2" 16.4 805 lb
250 1237 686 1605 417 365 kg
1 Body Steel ANSI 300 48.7 27.1 63.5 2" 16.4 969 lb
2 End Caps Steel 1237 688 1613 417 440 kg
3 Coupling Steel ANSI 600 48.7 27.4 64.1 2" 16.4 1740 lb
1237 696 1628 417 789 kg
4 Screen Steel
5 Baffle Steel 12" ANSI 150 49.5 29.8 68.0 2" 19.0 828 lb
300 1257 757 1727 483 376 kg
6 Plug Steel ANSI 300 49.5 29.9 68.3 2" 19.0 1145 lb
7 End Connections Steel 1257 759 1735 483 519 kg
ANSI 600 49.5 30.3 68.9 2" 19.0 2008 lb
Designed to Section VIII Division I of the ASME Boiler & Pressure Vessel Code. 1257 770 1750 483 911 kg
14" ANSI 150 54.8 30.8 72.1 2" 20.1 1282 lb
350 1392 782 1831 511 582 kg
ANSI 300 54.8 30.8 72.2 2" 20.1 1634 lb
Pressure Shell Design Conditions 1392 782 1834 511 741 kg
(8" to 18") ANSI 600 54.8 31.1 72.8 2" 20.1 2851 lb
1392 790 1849 511 1293 kg
MAWP ANSI 150 flanged
16" ANSI 150 59.0 32.8 77.6 2" 20.1 1509 lb
Max. allowable working pressure
Ancillaries
150 psig/10.4 barg 400 1499 833 1971 511 684 kg

Pipeline
ANSI 300 59.0 32.9 77.9 2" 20.1 1953 lb

-20˚F to 650˚F/-29˚C to 344˚C 1499 836 2007 511 886 kg
ANSI 300 flanged ANSI 600 59.0 33.5 79.0 2" 20.1 3578 lb
300 psig/20.7 barg 1499 851 2007 511 1623 kg
18" ANSI 150 67.2 35.2 83.9 2" 20.1 2186 lb
-20˚F to 650˚F/-29˚C to 344˚C 450 1707 894 2131 511 992 kg
ANSI 600 Flanged ANSI 300 67.2 35.2 84.0 2" 20.1 2858 lb
1707 894 2134 511 1296 kg
600 psig/41.4 barg
ANSI 600 67.2 36.3 86.2 2" 20.1 5155 lb
-20˚F to 650˚F/-29˚C to 344˚C 1707 922 2189 511 2338 kg
8:538
Steel Separator
8" to 18" S4A
Recommended Saturated Steam Capacities

(lb/h based on 90 ft/sec velocity)
Based on flows and velocity indicated, the pressure drop will be no more than equivalent length of pipe.
Operating
Separator
Pressure Size
psig 8" 10" 12" 14" 16" 18"

5 5,754 8,871 12,576 15,153 19,812 25,190

10 7,020 10,822 15,342 18,487 24,171 30,733

25 10,933 16,855 23,894 28,791 37,643 47,862

50 17,262 26,613 37,728 45,460 59,437 75,573

100 29,576 45,597 64,640 77,888 101,836 129,481

150 42,005 64,759 91,805 110,620 144,631 183,894

200 53,744 82,856 117,460 141,533 185,049 235,283

250 65,713 101,308 143,618 173,052 226,259 287,681

300 78,257 120,647 171,034 206,087 269,451 342,597

325 84,587 130,405 184,868 222,756 291,245 370,307

350 89,881 138,566 196,438 236,697 309,472 393,483

375 96,671 149,034 211,277 254,578 332,851 423,208

400 102,770 158,438 224,608 270,641 353,853 449,911

450 115,084 177,422 251,521 303,069 396,252 503,819

500 129,355 199,422 282,709 340,650 445,387 566,293

550 140,403 216,455 306,855 369,744 483,427 614,640

600 153,062 239,971 334,523 403,082 527,015 670,080
Capacities for air and other gases available upon request.
Moisture Separator shall be of the high efficiency internal baffle
type having a pressure drop that does not exceed an equiva-
lent length of pipe. Separator shall be of steel construction in
accordance with Section VIII, Division I of the ASME Boiler and
Pressure Vessel Code. ASME Code Stamped for maximum
working pressures of 150, 300, or 600 psig. A screwed bottom
drain connection shall be provided for the installation of a trap
to discharge accumulated liquid. A Spirax Sarco Float Operated
Drain Trap and "Y" Type Strainer shall be installed on the drain
connection.
Ancillaries
Ancillaries
Pipeline
Pipeline
TI-7-0001-US 05.01
8:539
S13 SG Iron Separator (Flanged)
Description Pressure / temperature limits (ISO 6552)

The S13 separator is an SG iron baffle type separator used for Pressure psig
the removal of entrained liquids in steam, compressed air or gas 73 145 218 290 363
systems. The fitting of insulation jackets will increase the perform- E B 662
ance of the separator. C 572
Temperature °C
Temperature °F
A
Standards
392
Pressure Equipment Directive 97 /23 /EC.
212
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification / inspection requirements must be stated at A B F D 32
14
Pressure bar g
Sizes and pipe connections The product must not be used in this region.
DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200.
Flanged EN 1092 PN16 and PN25 with screwed BSP drain. A - A Flanged JIS 10K
Flanged JIS /KS 10K with screwed BSP drain. B - B Flanged EN 1092 PN16
Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 B - C - D Flanged EN 1092 PN25 and JIS 20K
and DN200 only. E - F Flanged ANSI 150
Flanged ANSI 150 - DN200 (8") only. Note: S13 flanged type separators may be supplied with a lower
pressure rating than that cast into the body. Reference should be
Materials made to the appropriate operating chart to determine the actual
product limitations.
No. Part Material Body design conditions PN25
PMA Maximum allowable pressure 362psig@212°F (25barg@100°C)
1 Body SG iron DIN 1693 GGG40
TMA Maximum allowable temperature 662°F@203psig (350°C@14bar g)
ASTM A395
Minimum allowable temperature 14°F(-10°C)
Maximum operating JIS/KS 10K 178psig (12.3barg)
PMO pressure for saturated PN16 199psig (13.7barg)
Ancillaries
2 Plug Carbon steel 1.0460 (C22.8)

Pipeline
steam service PN25 and JIS/KS 20K 309psig (21.3barg)

ANSI 150 200psig (13.8barg)
3 Gasket Reinforced exfoliated graphite TMO Maximum operating 662°F@203psig (350°C@14barg)
temperature
Minimum operating temperature 14°F (-10°C)
4 Drain reducing bush Forged carbon steel ASTM A105
JIS/KS 10K 296psig (20.4barg)
Designed for a maximum cold
hydraulic test pressure of: PN16 348psig (24.0barg)
PN25 and JIS/KS 20K 544psig (37.5barg)
ANSI 150 375psig (25.9barg)
8:540
S13 SG Iron Separator (Flanged)
Dimensions, weight and volumes Recommended tightening torques

(approximate) in mm, kg and litres
or
Size A B C D E F G Weight
Volume Item Size Nm
mm
DN40 111 156 89 365 ½" 1" 94 14 1.6
DN40 46 A /F M56 150 - 165
DN50 146 205 117 456 ½" 1" 98 25 3.2
DN50 46 A /F M56 150 - 165
DN65 178 249 146 406 ¾" 1½" 98 28 4.6
DN65 46 A /F M56 150 - 165
DN80 178 252 152 483 1" 1½" 98 36 6.5
DN80 60 A /F M72 190 - 210
DN100 223 315 197 692 1" 1½" 118 60 13.5 2
DN100 60 A /F M72 190 - 210
DN125 226 397 381 706 1" 1½" 121 128 38.5 DN125 60 A /F M72 190 - 210
DN150 226 397 381 706 1" 1½" 121 130 42.5 DN150 60 A /F M72 190 - 210
DN200 308 502 426 762 1½" 1½" 140 190 68.0 DN200 60 A /F M72 190 - 210
*(8") (12.1") (19.8") (16.8") (30.7") 1½" 1½" (5.5") (419) (18.0)
*8" ANSI 150 version only
2 Inspection opening
Separator drain trapping F
G Drain E
D C

Installation note:
Install in a horizontal pipeline with the drain directly below. Note: To ensure that any separated liquid is drained away quickly, a suitable
liquid drainer or steam trap must be connected to the drain connection 'E' - consult Spirax Sarco for further details.
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.
How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections. Ancillaries
Pipeline
TI-P023-26-US 6.09
8:541
S5
Carbon Steel Separator
Description
The S5 is a carbon steel baffle type separator used for the removal 5
of entrained liquids in steam, compressed air and gas systems.
Optional extras 4
Insulation jackets are available which will increase the performance
of the separator, (see TI-P138-01). 1
Standards 2
Pressure Equipment Directive 97 / 23 / EC and carries the mark
when so required.
Certification
Note: All certification /

½", ¾", 1", 1¼", 1½" and 2"
Screwed NPT, butt weld, socket weld.
Flanged BS ANSI Class 150 or 300 with screwed NPT drain and
air vent.

A B
797
Temperature °F
752 Steam
572 saturation
curve
392
4
212 3
A B
32
0 145 200 290 435 585 600* 725
Flanged S5 shown
*PMO Maximum operating pressure for saturated steam

A - A Flanged ANSI Class 150
B - B Flanged ANSI Class 300, screwed NPT, socket weld and butt weld
Capacities
See TIS 7.003A US
Body design conditions PN50 / ASME 300
TMA Maximum allowable temperature 797°F @ 406 psig Materials
Minimum allowable temperature 14°F No. Part Material
ASME 150 218 psig 1 Body Carbon steel ASTM A216 WCB

PMO Maximum operating pressure ASME 300
600 psig 2 Flange Carbon steel ASTM A105N
Scrd / SW / BW 600 psig 3 Cap Carbon steel Steel
Ancillaries
4 Cap Reinforced exfoliated graphite

Pipeline
Minimum operating temperature 32°F gasket

Designed for a maximum cold hydraulic test pressure of 1111 psig 5 Cap Carbon steel Steel
8:542
S5
Carbon Steel Separator
Dimensions (approximate) in inches and (mm)
Screwed ASME ASME
Size SW, BW 150 300
A A A B C D F G H
DN15 - ½" 5.12" (130) 8.03" (204) 8.03" (204) 5.91" (150) 11.57" (294) 2.68" (68) 1" ½" 3.54" (90)
DN20 - ¾" 5.12" (130) 8.35" (212) 8.35" (212) 5.75" (146) 13.66" (347) 2.68" (68) 1" ½" 3.54" (90)
DN25 - 1" 7.01" (178) 10.24" (260) 10.24" (260) 6.71" (170.5) 15.20" (386) 2.68" (68) 1" ½" 5.00" (127)
DN32 - 1¼" 7.48" (190) 10.79" (274) 10.79" (274) 7.68" (195) 17.32" (440) 2.68" (68) 1" ½" 5.55" (141)
DN40 - 1½" 8.66" (220) 12.20" (310) 12.20" (310) 8.19" (208) 20.00" (508) 2.68" (68) 1" 1" 6.61" (168)
DN50 - 2" 8.43" (214) 12.20" (310) 12.20" (310) 8.19" (208) 21.97" (558) 2.68" (68) 1" 1" 6.61" (168)
Weights /volume
(approximate) in pounds and US gallons (kg and litres) H
G Air vent
Size Weight Volume
Scrd /SW/BW Flanged Scrd /SW/BW Flanged
DN15 - ½" 12.8" (5.8) 16.3" (7.4) 0.2" (0.71) 0.2" (0.72)
DN20 - ¾" 15.0" (6.8) 20.0" (9.1) 0.2" (0.90) 0.24" (0.92)
DN25 - 1" 26.2" (11.9) 32.6" (14.8) 0.75" (2.83) 0.76" (2.86)
DN32 - 1¼" 35.1" (15.9) 41.0" (18.6) 1.1" (4.15) 1.1" (4.19)
DN40 - 1½" 48.5" (22.0) 56.2" (25.5) 1.8" (6.93) 1.85" (7.00)
DN50 - 2" 52.7" (23.9) 64.2 (29.1) 2.0" (7.74) 21" (7.88)

Installation note: C
Install in a horizontal pipeline with the drain directly below.
To ensure that any separated liquid is drained quickly, a suitable
steam trap / liquid drainer must be connected to the drain connection.
For those steam systems where air can be present, air can col-
lect in the upper portion of the separator. In this situation a suitable
air vent should be connected to the air vent connection.
If an air vent is not being fitted then the connection must have the B
plastic transit protection plug removed and must have a carbon
steel class 3000 lb plug fitted.
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal providing due care is taken.
3
How to order F Drain
Example: 1 off Spirax Sarco ¾" S5 separator with a carbon steel
D
body flanged to ANSI 150.
A Scrd /SW/BW
A Flanged

Ancillaries
Ancillaries

Pipeline
Items (mm)
Pipeline
lb - ft (N m)

3 and 5 1.8" A/F (46 A/F) 133-148 (180-200)
TI-P023-11-US 12.12
8:543
S6
Austenitic Stainless Steel Separator
Description
The S6 is an austenitic stainless steel (316L) baffle type separator 5
used for the removal of entrained liquids in steam, compressed air
and gas systems. 4
Optional extras
Insulation jackets are available which will increase the performance
of the separator, (see TI-P138-01).
Standards
Pressure Equipment Directive 97 / 23 / EC and carries the mark
when so required.
Certification
Note: All certification /

½", ¾", 1", 1¼", 1½" and 2"
Screwed BSP or NPT, butt weld, socket weld.
Flanged ANSI Class 150 or 300 with screwed NPT drain and air vent.
2
1
A B C
797
Temperature °F
752 Steam
saturation
572
curve
392
212 4
A B C
32 Flanged S6 shown 3
0 145 290 435 600 725
203 405 495 Pressure psig
*PMO Maximum operating pressure for saturated steam Capacities

A - A Flanged ANSI Class 150 See TIS 7.003A US
B - B Flanged ANSI Class 300
C - C Screwed NPT, socket weld and butt weld
Materials
Body design conditions PN50 / ASME 300 No. Part Material
1 Body Austenitic
TMA Maximum allowable temperature 797°F @ 406 psig ASTM A351CF3M
stainless steel 316L
2 Flange Austenitic ASTM A182 F316L
ASME 150 165 psig stainless steel

PMO Maximum operating pressure ASME 300
405 psig 3 Cap Austenitic ASTM A351
for saturated steam service stainless steel Gr. CF8M (316)
Scrd / SW / BW 495 psig
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Cap
TMO Maximum operating temperature 797°F @ 406 psig 4
gasket Reinforced exfoliated graphite
5 Cap Austenitic ASTM A351
Designed for a maximum cold hydraulic test pressure of 1111 psig stainless steel Gr. CF8M (316)
8:544
S6
Austenitic Stainless Steel Separator
Dimensions (approximate) in inches and (mm)
Screwed ASME ASME
Size SW, BW 150 300
A A A B C D F G H
DN15 - ½" 5.12" (130) 8.03" (204) 8.03" (204) 5.91" (150) 11.57" (294) 2.68" (68) 1" ½" 3.54" (90)
DN20 - ¾" 5.12" (130) 8.35" (212) 8.35" (212) 5.75" (146) 13.66" (347) 2.68" (68) 1" ½" 3.54" (90)
DN25 - 1" 7.01" (178) 10.24" (260) 10.24" (260) 6.71" (170.5) 15.20" (386) 2.68" (68) 1" ½" 5.00" (127)
DN32 - 1¼" 7.48" (190) 10.79" (274) 10.79" (274) 7.68" (195) 17.32" (440) 2.68" (68) 1" ½" 5.55" (141)
DN40 - 1½" 8.66" (220) 12.20" (310) 12.20" (310) 8.19" (208) 20.00" (508) 2.68" (68) 1" 1" 6.61" (168)
DN50 - 2" 8.43" (214) 12.20" (310) 12.20" (310) 8.19" (208) 21.97" (558) 2.68" (68) 1" 1" 6.61" (168)
Weights /volume H
(approximate) in pounds and US gallons (kg and litres) G Air vent
Size Weight Volume 5
Scrd /SW/BW Flanged Scrd /SW/BW Flanged
DN15 - ½" 12.8" (5.8) 16.3" (7.4) 0.2" (0.71) 0.2" (0.72)
DN20 - ¾" 15.0" (6.8) 20.0" (9.1) 0.2" (0.90) 0.24" (0.92)
DN25 - 1" 26.2" (11.9) 32.6" (14.8) 0.75" (2.83) 0.76" (2.86)
DN32 - 1¼" 35.1" (15.9) 41.0" (18.6) 1.1" (4.15) 1.1" (4.19)
DN40 - 1½" 48.5" (22.0) 56.2" (25.5) 1.8" (6.93) 1.85" (7.00)
DN50 - 2" 52.7" (23.9) 64.2 (29.1) 2.0" (7.74) 21" (7.88)

Installation note: C
Install in a horizontal pipeline with the drain directly below.
To ensure that any separated liquid is drained quickly, a suitable
steam trap/liquid drainer must be connected to the drain connection.
For those steam systems where air can be present, air can collect
in the upper portion of the separator. In this situation a suitable
air vent should be connected to the air vent connection.
If an air vent is not being fitted then the connection must have the
B
plastic transit protection plug removed and must have a stainless
steel class 3 000 lb plug fitted.
Disposal:
The product is recyclable. No ecological hazard is anticipated with
disposal providing due care is taken.
How to order 3
Example: 1 off Spirax Sarco ¾" S6 separator with an austenitic
stainless steel body flanged to ANSI 150. F Drain
D
A Scrd /SW/BW
A Flanged

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Items (mm)
Pipeline
lb - ft (N m)

3 and 5 1.8" A/F (46 A/F) 133-148 (180-200)
TI-P023-12-US 12.12
8:545
Sizing Chart for S5 & S6 Separators
Steam Sizing Chart

6"
22,000
Sizing Example
1. Taking a steam pressure of 180 psig and flow 4"
Separator Size
11,000
rate of 1100 lb/h draw line A-A. 3"
2. Draw horizontal line A-B. 2-1/2"
4,400
Steam flow rate lb/h
3. Any separator curve that is bisected by line 2"
A-B within the shaded area will operate at near 2,200 1-1/2"
100% efficiency. 1-1/4"
4. Line velocity for any size can be determined 1,100 1"
A B
by dropping a vertical line B-C (eg. 60 ft/s for 3/4"
1-1/4" unit).
440 1/2"
5. Pressure drop is determined by plotting lines
C-D and A-D. The point of intersection is the 220
pressure drop across the separator, ie: 0.5 psi.
6. Separators should be selected on the basis of 110
22 44
the best compromise between line size, velocity
and pressure drop for each application. A

20 40 60 80100120 150 180 200 250 300 350 20 50 80 90100 110 120
The shaded area denotes recommended
selection for better than 99% separation efficiency.
Steam pressure psi (approx.) Flow velocity (ft/s)
0.03
0.15
D C
0.3
Note: Any Separator curve that is bisected 2

within the shaded area will operate 3
at near 100% efficiency.
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TI-7-003A-US 12.07
8:546
Sizing Chart for S5 & S6 Separators
Separator Flow Velocity & Pressure Flow SCFM Separator size

Drop for compressed Air 10,00
0 6"
4,000 4"
Note: Any Separator curve that is bisected
3"
within the shaded area will operate 2,000 2-1/2"
at near 100% efficiency. 2"
1,000
1-1/2"
1-1/4"
400
1"
200 3/4"
100 1/2"
40
20
10
20 40 80 100 150 200 250 300 350 10 20 30 40 60
Air pressure psi (approx.) Flow velocity (ft/s)
0.07
0.03
0.15
0.3
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Pipeline
TI-7-003A-US 12.07
8:547
Sight Glass
A Sight Glass provides

a visual indication of Model Single Window Double Window
liquid flow through pipe- Sizes 1/2", 3/4", 1" 1-1/4", 1-1/2", 2"

work. Connections NPT
Construction Brass Body Bronze Body

Toughened Glass
2
3
No. Part Material 4
5
1 Body 1/2" to 1" Brass BS 1400 LG2
1-1/4" to 2" Bronze BS 1400 LG2 GpA
2 Bezel Brass BS 2872 CZ 122
3 Window Toughened Soda Lime Glass BS 3463
4 Top Washer (thin) Reinforced Exfoliated Graphite
5 Bottom Washer Reinforced Exfoliated Graphite
Single Window

2

3
4
Max. Operating Temperature 298˚F 5
(148˚C) 1


PMA 72 psig/0-298˚F 5 barg/0-148˚C

TMA 298˚F/0-72 psig 148˚C/0-5 barg
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5
3
4
Typical Applications 2
On any liquid system where indication of flow through pipe is Double Window
required. Applications such as water lines, outlet condensate
side of steam traps and discharge of pumps.
8:548
Sight Glass

A

D
Single Window F C
1/2" 3.5 0.63 1.3 2.5 2.0 0.18 1.5lb

89 16 32 64 50 4.8 0.6 kg B
3/4" 3.5 0.75 1.4 2.5 2.0 0.18 1.7 lb
89 19 35 64 50 4.8 0.7 kg E
1" 3.5 0.94 1.5 2.5 2.0 0.18 2.0 lb A

89 24 38 64 50 4.8 0.9 kg D
Double Window
1-1/4" 4.3 2.0 2.0 2.9 2.0 0.18 4.4 lb C
108 51 51 73 50 4.8 1.9 kg
1-1/2" 4.3 2.0 2.0 2.9 2.0 0.18 4.0 lb
108 51 51 73 50 4.8 1.8 kg
2" 4.5 2.2 2.2 3.0 2.0 0.18 5.5 lb B

114 57 57 76 50 4.8 2.5 kg F

Sight Glass shall be single/double type hav-
ing brass body with screwed connections and
removable toughened glass windows.
Installation B
When installed on the outlet of a steam trap having
a blast action discharge, the sight glass should be A
positioned at least 3 feet (1 meter) from trap outlet. C
Maintenance
This product can be maintained without disturbing
the piping connections. Complete isolation of the
sight glass is required before any servicing is per-
formed.
The sight glass should be disassembled as neces-
sary for cleaning of the glass. The glass should be
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examined carefully for any evidence of erosion or

Pipeline
chemical attack.
complete Repair Kit comprised of toughened glass Set of Windows & Gaskets/Washers A, B, C

and gaskets. Set of Gaskets/Washers B, C
Spare Parts are common to all sizes.
TI-7-100-US 07.04
8:549
Sight Check
(Combined Sight Glass & Check Valve)
The Sight Check

provides visual Model Í Sight Check
7
indication of liquids
Sizes 6
flowing through 1/2", 3/4", 2
1"

pipework. An inte-
Connections NPT 5
gral check valve
prevents back flow Construction Bronze Body 4
of liquids. Stainless Steel Ball 3
2
No. Part Material
1 Body Bronze BS 1400 LG1
2 Gasket Glass reinforced granite laminate
3 Sight Tube Borosilicate Glass
4 Discharge Tube Copper BS 2871 PT2 C106
5 Ball Check Stainless Steel BS 970 420 S45
6 Cover Brass BS 1400 PC81
7 Cover Bolts Steel Zinc Plated BS 3692 GR.8.8 Withdrawal
Distance E
8 Shake Proof Steel Zinc Plated
Washers
C

B

PMA 66 psig/0-298˚F 4.6 barg/0-148˚C

TMA 298˚F/0-66 psig 148˚C/0-4.6 barg
Max. allowable temperature A D
Dimensions
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Pipeline

Size A B C D E
Typical Applications Weight
On any liquid system where indication of flow 1/2" 3.0 3.7 1.7 1.5 2.5 1.4 lb
through the pipe is required, along with the preven- 76 95 44 38 64 0.6 kg
tion of liquid backflow. Applications such as water 3/4" 3.0 3.8 1.7 1.5 2.5 1.4 lb
lines, outlet discharge of steam traps and discharge 76 96 44 38 64 0.6 kg
of pumps.
1" 3.5 4.3 2.1 1.5 2.5 2.7 lb
89 108 54 38 64 1.2 kg
TI-7-101-US 7.04
8:550
Sight Check
(Combined Sight Glass & Check Valve)
Sight Check valves shall have a borosilicate Spare Parts
viewing glass and internal ball check valve. The
ball check valve shall be situated so as to pro-
vide a visual indication of flow.
Installation
When installed on the outlet of a steam trap
having a blast action discharge, the sight glass
should be positioned at least 3 feet (1 meter)
from the trap outlet. This is to ensure the glass B
tube is not subjected to thermal shock. The
Sight Tube Assembly

sight check can be installed in horizontal or
vertical pipework, provided that the ball check
can close by gravity. A
Warning: Since condensate can, in some
cases, act as a solvent on glass, it is advisable
to check the tube periodically for thinning and
to take reasonable steps to protect people from
injury, should the glass break. B
Maintenance
Discharge Tube Assembly

This product can be maintained without disturb- D
ing the piping connections. Complete isolation
of the sight check is required before any servic-
ing is performed.
The sight check should be disassembled peri-
odically for inspection and cleaning of the glass, C
ball check and seat. Worn or damaged parts
should be replaced as required. G
Complete installation and maintenance
instructions are given in the IMI sheet, which
Sight Tube Assembly A

B (2 off)
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Discharge Tube Assembly C, D

Set of Bolts G (set of 4)
Gaskets B (pkt of 6)
Available spares are common to 1/2" & 3/4", but not 1"

TI-7-101-US 07.04
8:551
Pipeline
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8:552
VHT
Vent Heads
Description
Spirax Sarco VHT vent heads are designed for fitting to verti-
cal open ended steam vent pipes. The vent head will discharge
dry steam safely to atmosphere, avoiding the possibility of
discomfort or even injury to personnel and material damage
to buildings.
The vent head incorporates an internal baffle to separate
entrained water from the steam.
Principle features:
- Efficient separation.
- Stainless steel body for long maintenance free life.
- A simple and effective vent head for general applications.
Applications
Vent heads are ideal for use on blowdown vessels, condensate
vessels, boiler feedtanks, hot water storage tanks etc.
Warning: Vent heads must not be used for safety valve outlets.
Vent heads are selected to be the same nominal size as the
vent pipe.
Materials
Body Austenitic stainless steel 304L
Flanges Carbon steel, black electrophoretic coating
Sizes and pipe connections Dimensions / weights (approximate) in inches and lb

Description Size Inlet connection A B C Weight
VHT2 2" Screwed NPT 8.0 5.4 - 4.6
Screwed NPT 8.0 5.7 - 6.0
VHT3 3"
*Flanged ANSI 150 8.0 6.8 7.6 8.0
VHT4 4" *Flanged ANSI 150 11.9 9.3 8.8 13.9
VHT6 6" *Flanged ANSI 150 15.8 11.9 11.0 23.7
VHT8 8" *Flanged ANSI 150 15.8 12.3 13.1 27.1
VHT10 10" *Flanged ANSI 150 19.8 14.6 15.9 42.3
VHT12 12" *Flanged ANSI 150 19.8 13.5 19.0 49.1
* Flanged PN16 optional
B
For full details see the Installation and Maintenance Instructions supplied
with the product.
Installation note: A Screwed

Installation of the screwed and flanged vent heads is relatively straight
forward. The flanged vent heads have a lightweight flange drilled to
suit both the PN and ANSI (ASME) flange standards. *Please note
that flanges are not designed to the full flange specifications.
B
Disposal:
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The product is recyclable. No ecological hazard is anticipated with the

Pipeline
disposal of this product providing due care is taken.
How to specify Flanged

Spirax Sarco type VHT with austenitic stainless steel
construction and screwed / carbon steel flanges. Vent heads shall A
incorporate an internal baffle.
How to order
Example: 1 off Spirax Sarco 4" VHT4 vent head having a flanged
ANSI 150 inlet connection.
C
TI-P405-42-US 08.13
8:553
Steel Pressure Gauge
Description
Pressure gauge with 4" (100mm) diameter dial with units marked in
psi as appropriate. The gauge can be supplied with either:
Ring type syphon tube and cock or a 'U' type syphon tube and
cock as an optional accessory.
Bourdon tube gauge, constructed in accordance with DIN 16005.
Available pressure range
Range 1 0 - 30 psi Range 2 0 - 60 psi
Note: Other ranges are available upon request
Standards
The product fully complies with the requirements of the Pressure
Equipment Directive 97 /23 /EC.
Certification
A certificate of conformity and test report is available as standard
for this product. A calibration certificate is available by special
order at extra cost. Note: All certificate/inspection requirements
must be specified at the time of order placement.

Pressure gauge ½" NPT
Gauge cock Gauge end ½" NPT
Syphon end ½" NPT
Ring / U' syphon Cock end ½" NPT
Process end ½" NPT

Maximum design conditions Full scale reading
PMA Maximum allowable pressure Full scale reading
TMA Maximum allowable temperature 423°F
Note: Either a 'U' or a ring syphon must be fitted to achieve this.
PMO Maximum operating pressure Range 1 30 psi
Please note:
Range 2 60 psi
For compressed air and steam servic-
Range 3 100 psi
es the maximum operating pressure

for this product is 300 psi. Range 4 160 psi
Range 5 300 psi
TMO Maximum operating temperature 140°F
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Materials
Part Material
Case Pressed steel
Gauge Glass Snap fit perspex
Bourdon tube CuSh 8 (92% Cu 8% Zn)
Ring and 'U' syphon Mild steel tube BS 1387 heavy grade
Gauge cock Body Brass
Handle Phenolic
8:554
Gauge Ring syphon 'U' syphon
Weight Weight
A B C D Weight E F G H Syphon Cock J K L Syphon Cock
4 1.1 5.2 0.9 A /F 0.95 15.4 2.3 3.5 4 2.4 0.51 8.5 3.6 6.9 2.0 0.51
A B Ring syphon J
G F Gauge cock
K
C E
L
'U' syphon
Gauge
H
D

Installation note:
As with all instrumentation, the Spirax Sarco pressure gauge is a delicate measuring device and care has to be taken in its installation and
use if it is to remain reliable.
It is recommended that all gauges are fitted with a gauge cock to assist when calibration or maintenance is necessary. When used on steam
or other hot gases, gauges must be protected from heat by the use of a 'U' syphon or ring syphon tube and gauge cock. The syphon pipe
should be primed with water prior to fitting the gauge. Care should be taken if the installation is exposed to frost as gauges can burst.
Disposal:
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'U' syphon and gauge

Vertical pipe
Horizontal pipe
(where no headroom
exists)
Side of vessel
Typical uses of a ring syphon and gauge
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Pipeline
Top of vessel
Horizontal pipe (where headroom allows)
Steel Pressure Gauge

8:555
Stainless Steel Pressure Gauge
Description
Stainless Steel case pressure gauge with 4" diameter dial with
units marked in psig and inches Hg for vacuum as appropriate.
The gauge is supplied with 316 stainless steel bourdon tube.
The gauge is available dry but, with a special dampening agent,
giving performance like a liquid-filled gauge. Pressure gauge
comes with a 1-1/2% accuracy.

Pressure Gauge: 1/4" NPT
*Ball Valve 1/4" NPT x 1/4" NPT
Syphon: 1/4" NPT x 1/4" NPT
*Valve for use w/syphon and pressure gauge. Not to be used as
a stand-alone isolation valve.
Limiting Conditions
Maximum design conditions = full scale reading.
Maximum design temperature 400°F
(Coil syphon must be fitted to achieve this)
Maximum service temperature, if the syphon tube is not fitted is
150°F. On applications with a service temperature above 150°F
syphon tube must be fitted.
The pressure gauge has a standard vent plug and should be
used in an indoor dry environment. Gauges with vented plugs
are not weatherproof or hermeticallly sealed.
Pressure ranges Materials

Range psig Case 304 Stainless Steel
1 0 - 30 Gauge Window Polycarbonate
2 0 - 60 Bourdon tube 316 Stainless Steel
3 0 - 100 Coil syphon ASTM A-106 seamless steel/grade A
4 0 - 160 Ball valve Bronze
5 0 - 200
6 0 - 30/0 Hg
7 30" Hg - 15 psig
8 30" Hg - 30 psig
Certification
A calibration certificate is available by special order at extra cost.
9 30" Hg - 60 psig
Dimensions / weights (approximate) in inches

Gauge
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A B C D Weight
4.2 1.5 1.6 5.48 .50

TI-P027-03 US 01.05
8:556
Stainless Steel Pressure Gauge
Installation Safety
As with all instrumentation, the Spirax Sarco pressure gauge is a Pressure
delicate measuring device and care has to be taken in its installation Ensure that any pressure is isolated upstream and downstream of the
and use if it is to remain reliable. product and safely vented atmospheric pressure before attempting to
It is recommended that all gauges are fitted with a ball valve to assist maintain the product.
when maintenance is necessary. When used on steam or other hot
gases, gauges must be protected from heat by the use of a syphon Temperature
tube and ball valve. To protect live steam from entering the bourdon Allow time for temperature to normalize after isolation to avoid the
tube, a syphon filled with water should be installed between the gauge danger of burns and consider whether protective clothing (including
and the process line. safety glasses) is required.
Care should be taken if the installation is exposed to frost as gauges
can burst. Isolation
Tighten the gauge with care using a 22mm A/F spanner not by twist- Consider whether closing isolating valves will put any other part of the
ing the gauge case. Gauges should be selected so as not to exceed system or personnel at risk. Dangers might iclude: isolation of vents,
75% of maximum scale reading during normal use. protective devices or alarms. Ensure isolation valves are turned on
and off in a gradual way to avoid system shocks.
Note: Ball valves should always be opened and closed slowly to
avoid pressure shocks to the gauges.
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TI-P027-03-US 01.05
8:557
Steam-Water Washdown Unit
Steam Water
Description Inlet Inlet
The Spirax Sarco Steam-Water Washdown Unit dual output design provides hot
water for washdown economically by mixing steam and cold water instantly with
the ability to supply two individual terminals. The unit’s safe design also allows
the temperature to be set with its lock nut cap locking device. The internal steam
poppet design does not allow live steam to pass if water is interrupted making this Secondary
unit safe for operation. Hot
Water
Output
Washdown unit operates under a wide range of steam and water pressure with no
changing of components.
Range Temperature
Each Steam-Water Washdown Station comprises of a steam-water washdown unit Control
with check valves, globe valves, dual temperature gauge (Fahrenheit and Celsius), Handwheel
hose rack and mounting bracket. Each unit is fully assembled, pressure tested and
is supplied with installation and maintenance instructions.
Recommended ancillaries
• Installation Kit: consist TD52 Steam Trap, (2) Strainers and miscellaneous Primary
pipefittings Hot
• Hose Water
• Nozzle Output
• 5 liter Sanitizer Bottle Kit
• 3ft Nozzle Stainless Steel Nozzle wand *Does not include High Flow Nozzle
• Sanitary Fittings
Operation
While nozzle is held firmly at a wide open position, open cold water globe valve,
then steam globe valve slowly to pressurize the washdown unit and begin to spray.
Adjust the temperature with the temperature control hand wheel if temperature is
not met with a steam globe valve in a fully open position. Once desired temperature Installatin Kit: Shaded Area
is achieved, close-tighten lock nut on steam globe valve in a tight position. steam inlet
¾" IT strainer
If water pressure is interrupted, steam poppet spring will push the steam poppet ¾" IT strainer with 20 mesh
back into its closed position for safe shut-down. with 20 mesh screen
screen
½" TD52
Installation water inlet
Full details are provided in the installation and maintenance instructions supplied
with each system. Instructions can also be downloaded from our website. (IM-8-
002-US)
Sizes and pipe connections drain to safe place

Washdown Unit ¾" NPT inlets and outlet (primary and secondary)
Hose ¾" NPT (male) x ½" NPT (male)
Nozzle ½" NPT (female)
Materials
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Steam-Water Washdown Unit Bronze / Stainless Steel

Globe Valves Bronze / Stainless Steel
Check Valves Bronze / Stainless Steel
Temperature Gauge Stainless Steel/
(Dual Scale °F/°C) Polycarbonate (face)
Mounting Bracket Stainless Steel
Pipe Fittings Bronze / Stainless Steel
Hose Rack Stainless Steel
8:558 TI-11-002-US 6.13
Steam-Water Washdown Unit
Technical Data Bronze Stainless

Steel
*Steam Pressure (min) 30 psi (2.0 bar) 30 psi (2.0 bar)
*Steam Pressure (max) 150 psi 150 psi
(10.0 bar) (10.0 bar)
Water Pressure (min) 30 psi (2.0 bar) 30 psi (2.0 bar)
Locking Nut
Water Pressure (max) 150 psi 150 psi (Steam Globe
(10.0 bar) (10.0 bar) Valve)
Maximum Water 200F (93C) 200F (93C)
Output Temperature
*Saturated Steam
Note: Steam to water ratio 2:1
Temperature Rise vs. GPM

(for reference only)
Input Output
*Steam Water Temperature Rise GPM
100 psig (6.9 bar) 60 psig (4.1 bar) 55°F (12°C) 14.0
100 psig (6.9 bar) 60 psig (4.1 bar) 100° F (37°C) 9.0
100 psig (6.9 bar) 60 psig (4.1 bar) 134° F (57°C) 7.8
*Saturated Steam Only
Nozzles
The standard flow nozzles we offer are durable with
variable spray patterns, adjustable from fan spray Weight
to solid stream. Standard nozzles are stainless Bronze Stainless Steel
steel material. Aluminum and brass nozzle material 20lbs 20lbs
is available upon request. Cover colors available in
Blue, Red and White.
Optional Nozzles
Temperature indicating nozzles are also available. Nozzle
provides accurate water temperature reading at the nozzle
output.
Rating: 150 psi / 200°F (93°C)
NOTE: Not for use with steam
Hoses
All hoses are flexible, lightweight, durable and safe. Standard
hoses from Spirax Sarco come with 360° ball type swivel adapter
(SS or Bronze) for our nozzles to prevent hose kinking and ease
of use.
Lengths available in 25’, 50’ 75’, and 100’. Colors available in

white, black, yellow and red.
Inner Max Cover Cover Tube

Diameter Pressure Color Material Material Reinforcement
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Pipeline
¾" 250 PSI (17.2 bar) White Smooth EPDM EPDM 4 Polyester Yarn Spirals
Pipeline
¾" 250 PSI (17.2 bar) Black Smooth EPDM EPDM 4 Polyester Yarn Spirals
¾" 300 PSI (20.6 bar) Red Smooth Nitrile Nitrile 2 Polyester Yarn Spirals
¾" 400 PSI (27.5 bar) Yellow Smooth Nitrile Nitrile 2 Polyester Yarn Spirals
TI-11-002-US 6.13
8:559
Hot & Cold Water Washdown Unit
Description
Spirax Sarco’s hot & cold water washdown unit was specifically
designed for thoroughly blending hot and cold water instantly. The
unit uses "Y" style body mechanics with lift check valves and ball
joint unions for superior flexibility during installation. Spirax Sarco’s
inlet center lines have the same dimensions as most competitors’
units.
Range
Our units come with a mounting plate for easy behind the unit
cleanup, hose rack for easy user access to the hose, and tempera-
ture gauge for accurate temperature readings at outlet.
Recommended ancillaries
• Hose
• Nozzle
Installation
Full details are provided in the installation and maintenance
instructions supplied with each system.

Washdown Unit ¾" NPT inlets and outlet (primary and secondary)
Hose ¾" NPT (male) x ½" NPT (male)
Nozzle ½" NPT (female)
Materials
Hot & Cold Water Washdown Unit Brass / Stainless Steel
Globe Valves Brass / Stainless Steel
Check Valves Brass / Stainless Steel
Temperature Gauge (Dual Scale °F/°C) Stainless Steel
Mounting Bracket Stainless Steel
Pipe Fittings Bronze / Stainless Steel
Hose Rack Stainless Steel
Spare Parts
Connection Nut Teflon Gasket
Check Valve Teflon Coated Copper Gasket
Globe Style Valve, Brass/Stainless Steel
Check Valve, Brass/Stainless Steel
Hand Wheel, Red/Blue Epoxy Coated
Ancillaries
Pipeline
TI-11-003-US 12.13
8:560
Hot & Cold Water Washdown Unit
Technical Data Brass Stainless Inlet Pressure Flow Rate
Steel 30 psi 5.3 gpm
Water Pressure (min) 30 psi (2.0 bar) 30 psi (2.0 bar) 40 psi 6.2 gpm
Water Pressure (max) 150 psi 150 psi 50 psi 6.9 gpm
(10.0 bar) (10.0 bar) 60 psi 7.5 gpm
Maximum Water 200F (93C) 200F (93C) 70 psi 8.1 gpm
Output Temperature 80 psi 8.7 gpm
90 psi 9.2 gpm
Weight
100 psi 9.8 gpm
Bronze Stainless Steel
20lbs 20lbs
Nozzles
The standard flow nozzles we offer are durable with variable spray pat-
terns, adjustable from fan spray to solid stream. Nozzles are available in
stainless steel, aluminum, and brass. Cover colors available in Blue, Red
and White.
Optional Nozzle
Temperature indicating nozzles are also available. Nozzle provides accu-
rate water temperature reading at the nozzle output.
Rating: 150 psi / 200°F (93°C)
NOTE: Not for use with steam
Hoses
All hoses are flexible, lightweight, durable and safe. Standard hoses from
Spirax Sarco come with 360° ball type swivel adapter (SS or Bronze) for
our nozzles to prevent hose kinking and ease of use.
Ancillaries
Lengths available in 25’, 50’ 75’, and 100’. Colors available in white,
Pipeline
black, yellow and red.
Inner Max Cover Cover Tube

Diameter Pressure Color Material Material Reinforcement

¾" 250 PSI (17.2 bar) White Smooth EPDM EPDM 4 Polyester Yarn Spirals
¾" 250 PSI (17.2 bar) Black Smooth EPDM EPDM 4 Polyester Yarn Spirals
¾" 300 PSI (20.6 bar) Red Smooth EPDM EPDM 2 Polyester Yarn Spirals
¾" 400 PSI (27.5 bar) Yellow Smooth Nitrile Nitrile 2 Polyester Yarn Spirals
TI-11-003-US 12.13
8:561
BSA3T Bellows Sealed Stop Valve
The BSA3T is a low main- Model BSA3T Limiting Operating Conditions
tenance flanged in-line Body design conditions ANSI 300
Bellows Sealed Isolation Sizes 1/2" to 8" Maximum design temperature 797°F
Valve for use on steam, Maximum cold hydraulic test pressure 1116 psig
Connections ANSI 300/Optional ANSI 150
condensate, gas and other
797
fluid applications where Body Design ANSI Class 300 C
Temperature °F
zero emissions from the 572
stem seal are important. Construction Cast Steel
BSA3T is fitted with a 392
Options Gland Flange assembly (1/2" to 4") Steam
throttling valve plug that Balancing Disc (6" & 8") 212 saturation
allows close control when R-PTEF Throttling Plug
D curve F
opening the valve. Locking
screw and stroke limiter maintains correct flow rate once the flow rate is 145 290 435 580 740
obtained. The "T" version is to be used for regulating duties. Pressure psig
Construction Materials C - D Flanged ANSI 150 (optional connection)
No. Part Material C - F Flanged ANSI 300
1 Body Cast Steel ASTM A 216 WCB
2

Bonnet Forged Steel (1/2"-3") ASTM A 105
Cast Steel (4"-8") ASTM A 216 WCB
Standards
Valve bellows are designed in accordance to MSS SP-117.
3 Seat Stainless Steel AISI 420
4 Disc Stainless Steel DIN 17440x30Cr13 Certification
5 Bellows Stainless Steel DIN 17440x6CRNiTi1810 All valves are EN 10204 (3.1.B) certifiable as standard and
6 Stem Stainless Steel AISI 420 certificates are available on request.
7 Handwheel Pressed Steel BS1449 CR4
8 Stem Packing Graphite Seat Leakage
9 Bonnet Studs Steel ASTM A 193 B7 Disc to seat shut off conforms to API 598 no leakage.
Bonnet Nuts Steel ASTM A 192 2 H
10 Body/Bonnet Gasket Graphite laminated with Stainless Steel insert
6" BSAT
shown
Cv Values Protection
cap
Size 1/2" 3/4" 1" 1-1/2" 2" 3" 4" 6" 8"
4.7 8.2 14 35 55 140 226 480 848
7
1" Spirax Sarco Type BSA3T bellows sealed stop valve, flanged ANSI 11
300 (Available with optional gland flange assembly up to 4").
Note: Should the differential pressure exceed those listed against the
respective sizes in the table below, then please ensure Balancing discs
are specified for use in the valves. (see diagram). 6
Size 6" 8"
Differential Pressure (psi) 247 145 Optional soft sealing disc
8
9
Stroke limiter for throttling versions 2
The handwheel nut on the BSA1T,
Stroke 5
BSA2T and BSA3T has a threaded limiter
hole for provision of a stroke limiter. 10
Ancillaries
BSAT 1
Pipeline
Customer to supply standard nuts and Handwheel

nut
bolts as indicated in the table below.
Size Hexagon bolt
1/2" to 3" M8 x
50 mm 11
4" to 6" M12

x 75 mm
8" M12 x 100 mm
3 4
TI-7-220-US 4.14
8:562
BSA3T Bellows Sealed Stop Valve
 
C
B
8
10
A
5
10
Size A B C Weight 4
1/2" 6.0 8.07 4.92 13.2 lb
152 205 125 6.0 kg
3/4 7.0 8.07 4.92 15.4 lb
178 205 125 7.0 kg
1" 8.0 8.54 4.92 20.0 lb
203 217 125 9.0 kg
1-1/2" 9.0 9.56 4.92 24.3 lb
229 243 125 11 kg
2" 10.5 9.56 7.87 33.0 lb
267 243 200 15.0 kg
3" 12.5 11.29 7.87 64.0 lb
317 287 200 29.0 kg
4" 14.0 15.07 12.40 108.0
356 383 315 49.0 kg
6" 17.5 17.7 12.40 207.0 lb Spare Parts
445 450 315 94.0 kg
8" 22.0 24.48 12.40 424.0 lb The spare parts are shown in heavy outline.
559 622 315 193.0 kg
Available spares
Installation Body/bonnet gasket and stem packing 10, 8 (2 off)
Install in the direction of flow given by the arrow on the body Stem and bellows assembly
with the handwheel in a suitable position. The preferred (state if BSA or BSAT) 5, 6, 8, 10
position is with the spindle vertical. Refer to IM-P137-02 for full Disc (and optional disc where fitted) - state full description of the
installation and maintenance instructions. valve 4, 8, 10
Note: The gaskets contain sharp metal reinforcement, please
handle with care.
How to order spares
Ancillaries
Pipeline
Please note: for customer convenience spares are supplied in kits

to ensure all the appropriate replacement parts are supplied to
carry
out a specific maintenance task. e.g. when a stem / bellows
assembly is ordered, parts (10), (8) and (6, 5) will be included in the
kit.
Always order spares by using the description given in ‘Available
spares’ and state the size and type of stop valve.
Example: 1 - Body / bonnet gasket and stem packing for a ½"
Spirax Sarco BSA3T ANSI300 bellows sealed stop valve.
TI-7-220-US 4.14
8:563
A3S Bellows Sealed Stop Valve
15 14
The A3S is a Class 800 bel-
Model A3S
lows sealed isolation valve
used on steam, gas, liquid, Sizes 1/2" to 2"
condensate, and water sys-
tems. The metallic bellows Connections NPT, Socketweld
replaces conventional stem
packing and acts as an imper- Body Design ANSI Class 800
vious barrier between the fluid 13
Construction Forged Steel
and environment. This design
guarantees zero emissions Options BSP 18
from the stem seal. 17
16
9
Pressure/temperature limits (Class 800) 3
12 10
797
11
752
Temperature °F
572
8
392 Steam
saturation 2
212 curve
0 7
-20
0 290 580 870 1160 1436 1740 1973 6
Pressure psi g
The product must not be used in this region. 5

4
Operating restrictions to conform to ISO 15761.
Construction Materials Standards

No. Part Material Valve bellows fatigue life conforms to ISO 15761.
1 Body Forged Steel ASTM A105N
2 Bonnet Forged Steel ASTM A105N Certification
3 Gland Flange Forged Steel ASTM A105 All valves are EN 10204 (3.1.B) certifiable as standard.
4 Integral Seat Stellite Gr. 6 Note: All certification/inspection requirements must be
5 Disc Stainless Steel ASTM A276 Type 410 + stellite Gr. 6 stated at the time of order placement.
6 Bellows Stainless Steel ASTM A479 Type 321
7 Gaskets Stainless Steel/Graphite Seat Leakage
8 Body Bolts Carbon Steel ASTM A193 B7 Disc to seat shut off conforms to API 598 and DIN 3230
9 Gland Nuts Carbon Steel ASTM A194 2H leakage rate B01.
10 Gland Studs Stainless Steel AISI 410
Ancillaries
11 Stem Packing Graphite

Cv Values
Pipeline
12 Gland Follower Stainless Steel ASTM A276 Type 410

13 Handwheel Carbon Steel Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
14 Wheel Nut Carbon Steel 1.5 3.7 6.8 10.5 19.9 22.5
15 Nameplate Stainless Steel
16 Stem Stainless Steel ASTM A276 Type 410
17 Yoke Nut Stainless Steel ASTM A582 Type 416
1" Spirax Sarco Type A3S bellows sealed stop valve
18 Grease Nipple Carbon Steel
screwed NPT.
TI-7-221-US 4.12
8:564
A3S Bellows Sealed Stop Valve
Size A B C Weight
(valve open)
½" 3.1 5.4 2.8 3.7
¾" 3.5 5.6 3.5 5.1
1" 4.3 6.6 4.3 7.9
1¼" 5.0 7.6 4.3 13.0
1½" 6.1 8.6 5.1 18.7
2" 6.7 9.1 7.1 25.6
*8
C
7 (Graphite laminate with stainless

steel insert)
Safety Information, Installation and

Maintenance
For full details see the Installation and Maintenance Instruc-
6
tions (IM-P132-11) supplied with the product.
Install in the direction of flow given by the arrow on the 5
body with the handwheel in a suitable position. The pre- 7 (Spirally wound stainless steel
ferred position is with the spindle vertical. and graphite filler)
Disposal
The product is recyclable. No ecological hazard is antici-
pated with the disposal of this product, providing due care
is taken.
How To Order
Example: 1 off Spirax Sarco A3S bellows sealed stop valve
having screwed NPT connections.
Spare Parts
The spare parts available are shown in heavy outline. Parts
or
Item Part Size lb f/ft drawn in broken line are not supplied as spares.
mm Available spares
½" M10 22 - 27
Ancillaries
Set of body gaskets 7

Pipeline
¾" M10 22 - 27 Disc and bellows assembly 5, 6, 7

8 Body bolt 1" M12 38 - 90
1¼" M12 38 - 90 How to order spares

1½" M14 59 - 71 Always order spares by using the description given in the column
2" M16 87 - 103 headed ‘Available spares’ and state the size and type of valve.
Example: 1 - Disc and bellows assembly plus 1 - Set of
body gaskets for a 1" Spirax Sarco type A3S bellows sealed
stop valve having screwed NPT connections.
TI-7-221-US 4.12
8:565
Pipeline
Ancillaries
8:566
Spirax SafeBlocTM DBB3
Double Block and Bleed Bellows Sealed Stop Valve
Description
The Spirax SafeBlocTM is a double block and bleed bellows sealed
stop valve, accommodated within the same face-to-face dimension
of a single valve. It has been designed for use as an in-line double
isolation valve on steam, gas, liquid, condensate and water systems.
Available types
DBB3 steel body and bonnet with ANSI 300 connections and
optional PN40 connections.
Seat leakage
Disc to seat shut-off conforms to EN 12266-1 leakage Rate A and
ISO 5208 Rate A.
Bleed valve options
A bleed valve connection is provided to depressurise the down-
stream when the upstream valve is isolated. This can be supplied
with either a ½" flanged, ½" screwed NPT or BSP or ½" socket
weld connection. Bleed valve connection must be stated at the
Standards
European Pressure Equipment Directive 97 / 23 / EC and carries
Certification
Size and pipe connections

½", ¾", 1", 1½", 2", 2½", 3" and 4" flanged ANSI B 16.5 Class 300.
EN 1092 PN40 optional. The face-to-face dimensions conform to
BS EN 558:2008
Cv values
Size ½" ¾" 1" 1½" 2" 2½" 3" 4"
DN15 DN20 DN25 DN40 DN50 DN65 DN80 DN100
Cv 4.6 5.2 9 25 37 81 142 167
Kv 4 4.5 8 22 32 70 123 144 Bleed valve connection
Pressure / temperature limits (ISO 6552)

797
ANSI 300
Temperature °F
572
392
Steam
212 saturation
curve
0
20
0 145 290 435 580 739
Pressure psi g
Ancillaries
Pipeline
PMA Maximum allowable pressure 739 psig @ 99.8°F

PMO for saturated steam service 603.2 psi g

Designed for a maximum cold hydraulic test pressure of 1116.5 psi g
TI-P184-08-US 4.12
8:567
5
4
3
1 10
9
11 6
Materials
No. Part Material
1 Body Cast steel ANSI ASTM A 216 WCB
½" - 3" Forged steel ANSI ASTM A 105 N
2 Bonnets 4" Cast steel ANSI ASTM A 216 WCB
3 Seats Stainless steel AISI 420
4 Discs Stainless steel DIN17440 X30 Cr13
5 Bellows Stainless steel DIN17440 X6CrNiTi 1810
6 Stems Stainless steel AISI 420
7 Handwheels BS 1449 CR4
8 Stem packing Graphite
9 Bonnet studs Steel ANSI ASTM A 193 B7
10 Bonnet nuts Steel ANSI ASTM A 192 2 H
11 Body / bonnet gaskets Graphite laminated with stainless steel insert

Dimensions / weights (approximate in inches and lb) C
A
Size B C D Weight
ANSI 300
Ancillaries
Pipeline
½" 6 9 5 3.5 18.3

B
¾" 7 9 5 3.5 20.3
1" 8 10 5 4 23.1
1½" 9 12 8 4 45.8
2" 10.5 12 8 4 55.6 C
2½" 11.5 13 8 4 81.8 D

3" 12.5 15 8 5 113.3
4" 14 20 12 5 202.8 A
B

TI-P184-08-US 4.12
8:568
(IM-P184-09) supplied with this product.
Disposal
This product is recyclable. No ecological hazard is anticipated
with the disposal of this product, providing due care is taken.
How to order
Example: 1 off ½" Spirax SafeBlocTM DBB3 double block and bleed
bellows sealed stop valve having flanged ANSI 300 connections.
The bleed valve connection is to be ½" flanged ANSI 300.
Note: The bleed valve is to be ordered separately. For example:
1 off Spirax Sarco ½" BSA3T bellows sealed stop valve having
flanged ANSI 300 connections.
Spare parts
The spare parts available are shown in solid outline. Parts drawn
Available spares
Body / bonnet gasket and stem packing 8 (2 off), 11a, 11b 8
Stem and bellows assembly 6, 5
Disc 4
Note: The gasket contains sharp metal reinforcement, please 11a
handle with care. For a complete overhaul of the valve 2 x each
spare is required.
How to order spares 6
Please note: for customer convenience spares are supplied in
kits to ensure all the appropriate replacement parts are supplied
to carry out a specific maintenance task e.g. when a stem and
bellows assembly is ordered, parts (8, 11a and 11b) and (6 and 5)
will be included in the kit.
Always order spares by using the description given above and
state the size and type of stop valve. 5
Example: 1 - Body / bonnet gasket and stem packing for a ½"

Spirax SafeBloc TM DBB3 double block and bleed bellows sealed 11b
stop valve having ANSI 300 connections.
Ancillaries
Pipeline
TI-P184-08-US 4.12
8:569
Heat Transfer
Solutions
Heat Transfer
9:570
Heat Transfer Table of Contents
TI-ESD2002-US Blowdown Separators BDSP Series 9: 572

TI-ESD2001-US Blowdown Heat Recovery Modules BDHR Series 9: 573
TI-12-000-US Easiheat Packaged Heat Exchanger System 9: 574
TI-12-007-US RediHeat Sizing 9: 576
TI-12-008-US RediHeat Instantaneous Water Heater 9: 578

Heat Transfer
9:571
Blowdown Separators
“BDSP” Series
Description
The Blowdown Separator system is an effective means of
Processing water from the boiler during bottom blowdown reducing
the pressures to atmospheric levels and cooling the residual
condensate for safe discharge to drain. The BDSP units centrifugally
separate the flash steam from the hot discharge systems. The
separators are ASME Section VIII Div I constructed stamped. Various
options and accessories are available.
Boiler Blowdown controlling the presence of sediment and particu-
lates in the boiler. Use with single or multiple boilers to handle the
blow down loads and cool the effluent for safe discharge to drain.
Standard Features
• Spirax Sarco centrifugal high efficiency flash tank
• Heavy duty C/S base
• Hydrotested, blasted, and coated with SSI Hi temp black enamel
• ASME Section VIII Code Stamped separator vessel with SS internal
wear plate Typical Construction
Model BDSP- Series
Additional Options are available PMO 150 psig
Capacity Range 100 to 100,000 lbs./hr
Vessel ASME Constructed and
Stamped 150 psig @ 550°F
Suggested Specification Hydrotest Pressure 225 psig
- Furnish and install where shown on plans, Construction Materials Flash Vessel – Carbon Steel
Spirax Sarco Inc. Model# BDSP____-___-___-___-__ Supports- Carbon steel
Blowdown Separator Piping - A106 Seamless Carbon Steel
- The carbon steel receiver shall be ASME Constructed and
stamped for 150 PSIG WP. With integral Stainless steel wear plate.
- No threaded connections above 2" NPS on the package piping
are permitted.
required blowdown system load.
- The package shall include a structural steel skid and painted with
1 coat Hi-Temp black enamel.
Heat Transfer
Capacity
TI-ESD2002-US 04.14
9:572
Blowdown Heat Recovery Modules
“BDHR” Series
Description
The packaged Blowdown Heat Recovery system is an effective
means of reclaiming valuable heat normally lost in the control of
boiler water chemistry and cooling the wastewater to temperatures
safe for discharge into sewer systems. The centrifugal blowdown
vessel effectively separates flash energy from the condensate and
discharges condensate through a heat exchanger typically to preheat
make up water. The flash steam generated is used to heat make up
water in the DA tank maximizing energy efficiency.
Automatic Boiler Blowdown Systems controlling the level of dis-
solved solids in make up water. Use with single or multiple boilers
to recover valuable heat energy.
Standard Features Typical Construction

• Spirax Sarco centrifugal high efficiency flash tank
Model BDHR- Series
• Pressure relief valve
PMO 125 psig
• Spirax Sarco mechanical or electronic level controls
• Plate and Frame heat exchanger
Capacity Range 100 to 100,000 lbs./hr
• Heavy duty C/S base
Flash Vessel ASME Constructed and
• Hydrotested, blasted, and coated with SSI Hi temp black enamel
Stamped 150 psig @ 550°F
• Fabricated in accordance with ANSI/ASME B31.3 by ASME
Heat Exchanger Plate and Frame – ASME Constructed
Section IX certified welders.
and stamped for 150 Psig 316L
• ASME Section VIII Code Stamped flash vessel and heat exchanger.
stainless steel plates and EPDM gaskets
Hydrotest Pressure 188 psig
Construction Materials Flash Vessel – Carbon Steel
Heat exchanger- Carbon steel covers
Suggested Specification with 316L SS plates
- Furnish and install where shown on plans, Frame- Carbon steel
Spirax Sarco Inc. Model# BDHR____-___-___-___-__ Isolation valves - Carbon Steel 150#
Blowdown Heat Recovery System Piping - A106 Seamless Carbon Steel
- The carbon steel receiver shall be ASME Constructed and
stamped for 150 PSIG WP.
- No threaded connections above 2" NPS on the package piping
are permitted.
Transfer
Heat Transfer

required condensate system load.
- The package shall include a structural steel skid and painted
with 1 coat Hi-Temp black enamel.
Heat
Capacity
TI-ESD2001-US 4.14
9:573
EasiHeat
Packaged Heat Exchanger System
• Hot water for heating, potable & process applications.

• Non ferrous waterside construction.
• Stable temperature control ±9°F on instantaneous duty
• Spirax Sarco steam control and condensate products.
• Plate and frame heat exchanger.
• Fully assembled skid-mounted system.
EasiHeat system
The EasiHeat system uses steam to provide accurate heating of low
temperature hot water (HTG), domestic hot water (DHW) or hot water
for processes. Systems can be sized for any heating duty up to approxi-
mately 6 MBTUH and are supplied fully assembled and pressure tested
ready for installation.
The EasiHeat provides the core of the system. Additional items such
as steam pressure reduction, safety valve and safety high limit shut-off
should be selected separately.
Temperature control
The steam flowrate is modulated to exactly match the system demand.
The control valve is pneumatically actuated and the system uses a fast
response temperature sensor and programmer/ controller for precise
temperature control. Electric operated control systems are available.
AEH-PT-DHW
EasiHeat with condensate pump and secondary recircula-
Heat exchanger tion for domestic hot water service
The plate heat exchanger for steam is used for efficient heat transfer
within a very compact design. The high surface/ volume ratio of the
plates enables rapid heat transfer, allowing a fast response to tempera-
ture control. The heat exchanger is easily dismantled for examination or
cleaning of the heat transfer surfaces without disrupting any steam or
water connections. All wetted parts are stainless steel.
Design
Heat exchanger- Plate and Frame Type — ASME Constructed
& Stamped at 150 psig
Steam Side = 125 PSIG Max allowable pressure @ 356°F
Water Side = 150 PSIG Max allowable working pressure @ 230°F
Materials
Steam and Condensate Piping = Carbon Steel
Water side Piping = 316/316L Stainless Steel
Circulation Pump - Stainless Steel
Transfer
Heat Transfer
Condensate removal
Effective condensate removal from the heat exchanger under all
operating conditions is essential to achieve a stable water temperature.
Heat
At part load the pressure inside the heat exchanger may go below atmo-
spheric so a pressure powered pump is usually used to ensure conden-
sate removal. For suitable applications a steam trap may be used instead.
AEH-ST-HTG
EasiHeat with steam trap for low tempera-
ture of water (heating) service
TI-12-000-US 04.10
9:574
EasiHeat
Packaged Heat Exchanger System
Pipework Scale formation
All pipework is correctly sized for the application and is fabricated For open systems where the water is being used for washing etc. there
using modern welding techniques, approved welders and weld pro- is continuous make-up and there may be a danger of scale formation
cedures. Flanged products are used where possible for reliability and in the heat exchanger. This depends mainly on the water quality, and
easy maintenance. expert advice from a water treatment specialist should be sought. By
reducing the steam pressure and by careful design of the system the
Electrics and pneumatics heat exchanger metal temperature can be kept low to minimize scale
All control equipment is pre-wired and piped ready for connection to formation. After long service the plate heat exchanger is easily disman-
the air supply and power source. tled for cleaning. If the water is scale forming, consult Spirax Sarco.
Supply voltage AEH…HTG 115VAC / 230VAC Typical specification

AEH…DHW 115VAC / 230VAC The HTG / DHW heat provider shall be a Spirax Sarco packaged heat
exchanger system with plate heat exchanger. The system shall come
Support frame complete with pneumatic controls, heat exchanger and condensate
The whole system is delivered pre-assembled on a compact frame and removal equipment. All items shall be pre-assembled and mounted on
baseplate suitable for moving into position with a fork lift truck. a compact frame.
Domestic hot water applications How to order

In many cases the very fast response of the packaged plate heat Standard EasiHeat systems are designed for conditions specified in
exchanger system will mean that large hot water storage tanks are no the sizing and selection chart. The best way of ensuring that we have
longer required. The system uses pumped hot water circulation.The first all the necessary information for your application is to complete our
hot water draw-off point must be at least 15’ from the heat exchanger. inquiry data sheet. Copies can be supplied on request. Any special
requirements or access limitations should be detailed.
Core System
Dimensions / weight (approximate) in inches (Additional models available)

Pipe connections
Model A B C D lbs Steam Water Condensate
AEH-1-PT-DHW 44" 58" 29" 28" 416 3/4 3" 1"
AEH-PT-DHW AEH-2-PT-DHW 44" 58" 29" 28" 429 1" 3" 1"
AEH-3-PT-DHW 44" 58" 29" 28" 440 1-1/4" 3" 1"
Pipe connections
Model A B C D lbs Steam Water Condensate
AEH-1-ST-HTG 39" 57" 24" 25" 326 3/4 3" 1"
AEH-ST-HTG AEH-2-ST-HTG 39" 57" 24" 25" 339 1" 3" 1"
AEH-3-ST-HTG 39" 57" 24" 26" 360 1-1/4" 3" 1-1/2"
EasiHeat AEH-PT-DHW EasiHeat AEH-ST-HTG
Transfer
Heat Transfer
Heat
TI-12-000-US 04.10
9:575
Sizing RediHeat Instantaneous Water Heaters
Use the tables below to select the RediHeat model that meets the required GPM of hot water at the desired temperature.
Note: Supply pressures above 15 psig must be reduced through a pressure regulator (“H” Package).
Single Wall
Winter Conditions Summer Conditions
Desired Outlet 40ºF Inlet Water 60ºF Inlet Water
Temp (ºF) Hot Water Output (GPM) Hot Water Output (GPM)
Pressure 10 15 20 25 30+ 10 15 20 25 30+
RH-30 30 30 30 32 35 30 30 30 40 40
RH-60 60 60 60 65 70 60 60 60 75 80
110
RH-90 90 90 90 90 90 90 90 90 90 90
RH-120 120 120 120 120 120 120 120 120 120 120
RH-30 30 30 30 30 35 30 30 30 35 40
RH-60 60 60 60 60 65 60 60 60 75 80
120
RH-90 90 90 90 90 90 90 90 90 90 90
RH-120 120 120 120 120 120 120 120 120 120 120
RH-30 25 25 25 30 30 25 30 30 30 35
RH-60 60 60 60 60 60 60 60 60 60 70
140
RH-90 90 90 90 90 90 90 90 90 90 90
RH-120 115 120 120 120 120 120 120 120 120 120
RH-30 20 25 25 25 30 25 25 30 30 30
RH-60 55 55 55 55 55 55 60 60 60 65
150
RH-90 80 80 80 80 80 85 90 90 90 90
RH-120 110 110 110 110 110 115 115 115 115 120
RH-30 10 15 20 25 25 15 15 20 30 30
RH-60 45 45 45 50 50 50 55 55 55 60
160
RH-90 65 70 70 70 70 75 85 85 85 85
RH-120 90 90 90 90 95 105 110 110 110 115
Capacities are based on water pressure ranges of 30 to 150 psig.
Presence of residual superheat following pressure reduction on steam supply pressures greater than 15 psig can increase capacity as shown.
Inlet steam pressure above 50 psig (RH-90 & RH-120) and 75 psig (RH-30 & RH-60) require the installation of a safety relief valve.
Units utilizing alternate tube materials will exhibit lower maximum capacities. To determine actual capacity, multiply the above values as follows:
Admiralty - 0.95, Cupro Nickel - 0.81, Stainless Steel - 0.85
Double Wall
Winter Conditions Summer Conditions
Desired Outlet 40ºF Inlet Water 60ºF Inlet Water
Temp (ºF) Hot Water Output (GPM) Hot Water Output (GPM)
Pressure 10 15 20 25 30+ 10 15 20 25 30+
RH-30D 30 30 30 30 30 30 30 30 30 30
110
RH-60D 60 60 60 60 60 60 60 60 60 60
RH-30D 30 30 30 30 30 30 30 30 30 30
120
RH-60D 60 60 60 60 60 60 60 60 60 60
RH-30D 25 25 25 25 25 25 30 30 30 30
140
Heat Transfer
RH-60D 60 60 60 60 60 60 60 60 60 60
RH-30D 10 15 20 20 20 15 15 20 20 20
160
RH-60D 45 45 45 45 45 50 55 55 55 60
Capacities are based on water pressure ranges of 30 to 150 psig.
Inlet steam pressure above 50 PSIG (RH-90 & RH-120) and 75 psig (RH-30 & RH-60) requires the installation of a safety relief valve.
Double wall units are available only with copper tubes
TI-12-007-US 3.13
9:576
Sizing RediHeat "H" Package Pressure Regulator
When steam supply pressure to the RediHeat unit exceeds 15 psig the “H” Package must be furnished with the base unit. The “H” Package consists
of 1 pressure reducing valve complete with pressure pilot and 1 strainer.
1. Determine the flow of steam in lbs/hr required to meet the unit’s capacity.
2. Enter chart below at supply steam pressure and continue to move across until the required capacity in lbs/hr is found. From that point move
vertically and read the valve size indicated.
Example: RH-30 to heat 20 GPM water from 40-120ºF. Supply steam pressure is 100 psig.
Formula: GPM x 500 x ΔT (ºF) = lbs/hr

946
20 x 500 x 80 = 846 lbs/hr
946
In this example with a 100 psig steam supply pressure, a 3/4" pressure regulator will be suitable for the required duty of 846 lbs/hr of steam.
Steam Pressure Regulator Selection Chart

Supply Capacity (lbs/hr) by valve size
Pressure
(psig) 1/2” 3/4” 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” 4”
25 145 270 435 580 830 1,450 2,325 3,070 4,770

30 220 410 665 890 1,270 2,220 3,555 4,700 7,300
40 280 525 850 1,135 1,620 2,835 4,535 5,995 9,315
50 350 650 1,050 1,400 2,000 3,500 5,600 7,400 11,500
60 385 720 1,165 1,555 2,220 3,885 6,215 8,215 12,765
75 470 875 1,415 1,890 2,700 4,725 7,560 9,990 15,525
85 515 960 1,555 2,070 2,960 5,180 8,290 10,950 17,020
100 600 1,120 1,815 2,420 3,460 6,055 9,690 12,800 19,895
125 730 1,365 2,200 2,940 4,200 7,350 11,760 15,540 24,150
150 860 1,600 2,590 3,460 4,940 8,645 13,830 18,280 28,400
175 985 1,840 2,970 3,960 5,660 9,900 15,850 20,950 32,545
200 1,125 2,100 3,390 4,520 6,460 11,300 18,000 23,900 37,145
225 1,250 2,340 3,780 5,000 7,200 12,600 20,160 26,640 41,400
250 1,385 2,590 4,180 5,570 7,960 13,930 22,300 29,450 45,800

Notes:
Pressure regulators supplied are Cast Iron as standard.
½” – 2” regulators are threaded NPT as standard.
2½” – 4” regulators (for steam supply pressures up to 125 psig) are flanged ANSI 125 as standard.
For 2½” – 4” regulators where the steam supply pressure is above 125 psig, consult Spirax Sarco for 150 ANSI flanged regulator pricing.
Heat Transfer
TI-12-007-US 3.13
9:577
RediHeat Instantaneous Water Heater
Description
The RediHeat is a steam (shell side) to water (tube side) heat
exchange package that incorporates a unique feed-forward
temperature control system to instantly produce hot water within
+/-4ºF of the set temperature under widely varying demands. This
outstanding performance makes the RediHeat the ideal solution for
domestic hot water applications where tight temperature control
and instant response to changes in demand are required.
Temperature Control
Water temperature is controlled by a mechanical blending valve
that operates based on demand. A manual adjustment compen-
sates for seasonal changes in cold water supply temperature. The
blending valve has a fail-safe design ensuring consumers can never
be exposed to hot water at temperatures above set point – vital for
domestic hot water applications. Potential failure or damage to the
unit will produce only cold water.
Heat Exchanger hot water on demand in systems with long pipe runs a recirculation
The RediHeat features a spiral tubed helical heat exchanger for system incorporating a pump (not included) to maintain con-
efficient heat transfer in a compact space. The coiled tube technol- stant flow should be installed. The RediHeat recirculation system
ogy does not require tube supports allowing the tubes to be in very maintains loop temperatures by measuring the temperature of the
close proximity resulting in a more compact heat transfer bundle. returning hot water and, dependent on temperature, either passing
The helical design of the coil allows it to expand and contract with it back through the heat exchanger for re-heating or diverting it
temperature change such that any scale that has hardened on the back to the hot water loop.
inside of the tubes is broken up by the changing shape of the coil.
The rugged casing and bourdon tube configuration also allows the
entire assembly to expand and contract in response to temperature Installation
change without localized stressing. This is ideal for intermittent With a footprint of only 6.5 square feet and a height of 33.5” for
cycling that is common with domestic hot water applications. the largest unit, the RediHeat is the most compact instantaneous
water heater available – important when space is at a premium.
The unit requires no extraneous power sources, controls or
Efficiency temperature sensors making installation quick and simple. The
The typical domestic hot water system only places a demand on RediHeat may be wall or floor stand mounted or can be suspended
the heat exchanger 15% of the time. The feed forward design of from the ceiling. Approximately 3' clearance from the floor is
the RediHeat only consumes energy when responding to demand. required to allow room for steam and condensate connections and
With no hot water storage required, this mode of operation can the hot water outlet. An optional angle iron stand is available and
save as much as 40% in energy costs when compared to a hot recommended for floor mounting. For optimal heater performance,
water tank system. the steam trap should discharge to 0 psig, below the level of the
trap. If lift of condensate is required or the trap must discharge to
Anti-Bacterial a back pressure, an automatic pump trap (APT) should be fitted
The perfect environment for the growth of legionella bacteria is for correct operation. Contact Spirax Sarco for details. The steam
stagnant water between 68ºF and 122ºF. The presence of scale inlet pressure to the heat exchanger is limited to 15 psig. Greater
and sediment only expedites colonization. With the RediHeat steam supply pressures require installation of a pressure regula-
feed-forward design, water is over-heated to 160ºF - 200ºF in the tor. A pressure relief valve set at 75 psig (for RH-30 & RH-60) or
heat exchanger before being blended (in response to demand) with 50 psig (for RH-90 & RH-120) should be installed in the steam inlet
Heat Transfer
incoming cold water to the desired output temperature. In this way pipe downstream of the pressure regulator if steam pressure to the
the presence of stagnant water at bacteria-friendly temperatures is heat exchanger can exceed these limits. Acceptable cold water
eliminated. inlet pressure range is 30 to 150 psi. Water pressure must be at
least 15 psi greater than steam pressure for correct operation. The
Recirculation System RediHeat incorporates an integral pressure relief valve (located on
A problem many hot water systems encounter is the delayed sup- side of the blending valve) to relieve excess water pressure caused
ply of hot water to fixtures that are a substantial distance from the by thermal expansion.
heater. During idle periods, heat loss in the piping system will result
in cool water at the faucet until hot water produced from the heater
is able to reach that point. Delays in providing hot water at the
faucet can result in user dissatisfaction. To provide instantaneous
TI-12-008-US 3.13
9:578
RediHeat Instantaneous Water Heater
Maintenance
When maintenance on the helical heat exchanger is required, the coiled tube bundle can be either removed for cleaning or cleaned in place. Due to
the helical design, removal is easy and does not require the withdraw space typical with other shell and tube designs. An acid pump cleaning system
is available for cleaning the coil in situ when poor water quality can result in scaling.
Typical Specification
The domestic hot water heater shall be a Spirax Sarco RediHeat steam-fired, instantaneous water heater incorporating feed forward temperature
control to instantly produce hot water within +/-4ºF of the set temperature under widely varying demands. The unit will incorporate an ASME code
stamped helical coil heat exchanger and blending valve. The coiled tube bundle must be capable of being removed for inspection and service with-
out breaking steam connections or removing the unit from its installed position. The unit shall be completely self-contained and require hook-up only
to steam and water. There shall be no electric or pneumatic requirements. Each heater shall be a factory assembled package with the capacity to
heat ___ gpm of water from __ to ___ degrees Fahrenheit without the use of thermostatic control devices or storage tanks. Supply steam pressure is
___ psig.
RediHeat Model RH-30 RH-60 RH-90 RH-120

Performance
Nominal maximum output
30 60 90 120
(gpm)
Heat 40 ºF water up to 140 ºF.
Capacity
Outlet temperature adjustable.
10 to 15 psig standard
Steam inlet pressure
20 to 250 psig requires pressure regulator (H package)
Steam flow Approximately 50 lbs/hr per 1 gpm of water heated.
Water inlet pressure 30 to 150 psig (must be at least 15 psi above steam pressure for correct operation)
Connections (NPT)
Potable Water: In – Out 1½” 2” 2” 2½” 2½”
Steam In - Condensate Out 3” 1¼” 3” 2” 4” ANSI 2” 4” ANSI 2½”
Materials of Construction
Steam side piping Steel
Potable water side piping Brass
Heat Exchanger (standard) Cast iron shell, copper tubes
Cast steel shell
Heat Exchanger (options)
Tubes: admiralty, 70/30 Cu Ni, 316SS & Double Wall (copper only)
Blending Valve Bronze body, Hastalloy valve plug, Neoprene diaphragm
Design
Instantaneous: responds to pressure differential
Blending Valve Fail-safe (cold)
Integral pressure relief valve
Piping Quick disconnect Victaulic fittings
Potable water side: 150 psi
Pressure
Steam side: 50 psi (RH-90 & RH-120), 75 psi (RH-30 & RH-60)
Certification ASME Section VIII
Accessories
Included with RediHeat Steel frame, steam inlet pressure gauge, water outlet temperature gauge
Required (not included) Main and Drip traps plus strainers
Heat Transfer
"H" (pressure reducing) package, angle iron stand, recirculation package, solenoid safety shut-off system,
Optional
thermal insulation blanket, OSHA cover, chemical cleaning system
Nominal Dimensions (inches)
Height 21 22½ 33 33½
Width 22½ 25 23½ 24½
Length 31½ 31½ 31½ 39
TI-12-008-US 3.13
9:579
Engineering Data
Engineering Data
Eng 580
Properties of Saturated Steam
Gauge Temper- Heat in Btu/lb Specific Gauge Temper- Heat in Btu/lb Specific
Pressure ature Volume Pressure ature Volume
psig ˚F Sensible Latent Total ft3/lb psig ˚F Sensible Latent Total ft3/lb
25 134 102 1017 1119 142 160 371 344 853 1197 2.60
INS. VAC.
20 162 129 1001 1130 73.9 165 373 346 851 1197 2.54
15 179 147 990 1137 51.3 170 375 348 849 1197 2.47
10 192 160 982 1142 39.4 175 377 351 847 1198 2.41
5 203 171 976 1147 31.8 180 380 353 845 1198 2.34
0 212 180 970 1150 26.8 185 382 355 843 1198 2.29
1 215 183 968 1151 25.2 190 384 358 841 1199 2.24
2 219 187 966 1153 23.5 195 386 360 839 1199 2.19
3 222 190 964 1154 22.3 200 388 362 837 1199 2.14
4 224 192 962 1154 21.4 205 390 364 836 1200 2.09
5 227 195 960 1155 20.1 210 392 366 834 1200 2.05
6 230 198 959 1157 19.4 215 394 368 832 1200 2.00
7 232 200 957 1157 18.7 220 396 370 830 1200 1.96
8 233 201 956 1157 18.4 225 397 372 828 1200 1.92
9 237 205 954 1159 17.1 230 399 374 827 1201 1.89
10 239 207 953 1160 16.5 235 401 376 825 1201 1.85
12 244 212 949 1161 15.3 240 403 378 823 1201 1.81
14 248 216 947 1163 14.3 245 404 380 822 1202 1.78
16 252 220 944 1164 13.4 250 406 382 820 1202 1.75
18 256 224 941 1165 12.6 255 408 383 819 1202 1.72
20 259 227 939 1166 11.9 260 409 385 817 1202 1.69
Engineering Data
22 262 230 937 1167 11.3 265 411 387 815 1202 1.66
24 265 233 934 1167 10.8 270 413 389 814 1203 1.63
25 267 234 933 1169 10.3 275 414 391 812 1203 1.60
26 268 236 933 1169 10.3 280 416 392 811 1203 1.57
28 271 239 930 1169 9.85 285 417 394 809 1203 1.55
30 274 243 929 1172 9.46 290 418 395 808 1203 1.53
32 277 246 927 1173 9.10 295 420 397 806 1203 1.49
34 279 248 925 1173 8.75 300 421 398 805 1203 1.47
35 281 250 924 1174 8.6 305 423 400 803 1203 1.45
36 282 251 923 1174 8.42 310 425 402 802 1204 1.43
38 284 253 922 1175 8.08 320 427 405 799 1204 1.38
40 286 256 920 1176 7.82 330 430 408 796 1204 1.34
42 289 258 918 1176 7.57 340 433 411 793 1204 1.31
44 291 260 917 1177 7.31 350 435 414 790 1204 1.28
45 292 261 916 1177 7.21 360 438 417 788 1205 1.24
46 293 262 915 1177 7.14 370 441 420 785 1205 1.20
48 295 264 914 1178 6.94 380 443 422 783 1205 1.18
50 298 267 912 1179 6.68 390 446 425 780 1205 1.14
55 300 271 909 1180 6.27 400 448 428 777 1205 1.12
60 307 277 906 1183 5.84 450 460 439 766 1205 1.00
65 312 282 901 1183 5.49 500 470 453 751 1204 .89
70 316 286 898 1184 5.18 550 479 464 740 1204 .82
75 320 290 895 1185 4.91 600 489 473 730 1203 .75
80 324 294 891 1185 4.67 650 497 483 719 1202 .69
85 328 298 889 1187 4.44 700 505 491 710 1201 .64
90 331 302 886 1188 4.24 750 513 504 696 1200 .60
95 335 305 883 1188 4.05 800 520 512 686 1198 .56
100 338 309 880 1189 3.89 900 534 529 666 1195 .49
105 341 312 878 1190 3.74 1000 546 544 647 1191 .44
110 344 316 875 1191 3.59 1250 574 580 600 1180 .34
115 347 319 873 1192 3.46 1500 597 610 557 1167 .23
120 350 322 871 1193 3.34 1750 618 642 509 1151 .22
125 353 325 868 1193 3.23 2000 636 672 462 1134 .19
130 356 328 866 1194 3.12 2250 654 701 413 1114 .16
140 361 333 861 1194 2.92 2500 669 733 358 1091 .13
145 363 336 859 1195 2.84 2750 683 764 295 1059 .11
150 366 339 857 1196 2.74 3000 696 804 213 1017 .08
155 368 341 855 1196 2.68
Eng 581
Calculating Condensate Loads
When the normal condensate load is not
known, the load can be approximately deter-
mined by calculations using the following
formulae.
General Usage Formulae Steam Tracing Lines:
Heating water with steam (Exchangers)*

Approximate load is 10 to 50 lb/h for each 100
GPM ft. of tracer
lb/h Condensate = x (1.1) x Temperature Rise ˚F
2
Heating fuel oil with steam

Recommended Safety
lb/h Condensate =
GPM
x (1.1) x Temperature Rise ˚F
Factors for Steam Traps
4
The actual safety factor to use for any particular
Heating air with steam coils application will depend upon accuracy of:
1. Estimated load
CFM 2. Estimated pressure at trap
lb/h Condensate = x Temperature Rise ˚F
800 3. Estimated backpressure
Any unusual or abnormal conditions must be
Steam Radiation taken into consideration.
Sq. Ft. E. D. R. Safety

lb/h Condensate = Safety Factor by Type of Trap Factor
4 Balanced-Pressure Thermo- 2 to 4
static Traps
BTU/HR Thermo-Matic ThermostaticTraps 1.5 to 2.5
lb/h Condensate =
Latent Heat at Operating Pressure Liquid Expansion Traps 2 to 4
Engineering Data
Bimetallic Traps 2 to 3
Engineering Data
MBH x 1,000 Float and Thermostatic Traps 1.5 to 2.5

lb/h Condensate = Inverted Bucket Traps 2 to 3
Latent Heat at Operating Pressure Thermo-Dynamic® Traps 1.2 to 2
*Delete the (1.1) factor when steam is injected With

directly into water. Safety Factor by Temp.
Application General Control
Mains Drainage x 2 —
Specialized Applications Storage Heaters x 2 —
Unit Heaters x 2 x3
Air Heating Coils x 2 x4
Submerged Coils (low
Sterilizers, Autoclaves, Retorts Heating Steam Jacketed Dryers level drain) x 2 —
Solid Material Submerged Coils
(siphon drain) x 3 —
W x Cp x ∆T 1000 (Wi - Wf) + (Wi x ∆T) Rotating Cylinders x 3 —
lb/h Condensate = lb/h Condensate =
Lxt L Tracing Lines x 2 —
Platen Presses x 2 —
Rule of Thumb: Use factor of 2 on everything
W = Weight of material — lbs. Wi = Initial weight of the material — except Temperature
Cp = Specific heat of the material pounds per hour Controlled Air Heater Coils
∆T = Temperature rise of the material ˚F Wf = Final wether of the material — and Converters, and Siphon
L = Latent heat of steam Btu/lb pounds per hour applications
t = Time in hours ∆T = Temperature rise of the material ˚F
L = Latent heat of steam Btu/lb
Effect of Backpressure on Steam

Heating Liquids in Steam Jacketed Kettles Heating Air with Steam; Pipe Coils and Trap Capacity
and Steam Heated Tanks Radiation
% Reduction in Capacity
Backpressure Inlet Pressure PSIG
G x s.g. x Cp x ∆T x 8.3 A x U x ∆T % of Inlet 5 25 100 200
lb/h Condensate = lb/h Condensate =
Lxt L 25% 6% 3% 0% 0%
50 20 12 10 5
75 38 30 28 23
G = Gallons of liquid to be heated A = Area of the heating surface in
s.g. = Specific gravity of the liquid square feet
Cp = Specific heat of the liquid U = Heat transfer coefficient (2 for free
∆T = Temperature rise of the liquid ˚F convection)
L = Latent heat of the steam Btu/lb ∆T = Steam temperature minus the air
t = Time in hours temperature ˚F
L = Latent heat of the steam Btu/lb
Note: The condensate load to heat the

equipment must be added to the
condensate load for heating the
material. Use same formula
582
Warm-up and Condensate Load Tables
Warm-up Load in Pounds of Steam per 100 ft of Steam Main (based on a start-up timer of 1 hour)
Ambient Temperature 70˚F. Based on Sch. 40 Pipe to 250 psi, Sch. 80 Above 250 Except Sch. 120 5" and Larger Above 800 psi.

S team Pressure 0˚F
Pressure Correction
(psig) 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" Factor*
0 6.2 9.7 12.8 18.2 24.6 31.9 48 68 90 107 140 176 207 208 1.50
5 6.9 11.0 14.4 20.4 27.7 35.9 48 77 101 120 157 198 233 324 1.44
10 7.5 11.8 15.5 22.0 29.9 38.8 58 83 109 130 169 213 251 350 1.41
20 8.4 13.4 17.5 24.9 38.8 44 66 93 124 146 191 241 284 396 1.37
40 9.9 15.8 20.6 29.3 39.7 52 78 110 145 172 225 284 334 465 1.32
60 11.0 17.5 22.9 32.6 44 57 86 122 162 192 250 316 372 518 1.29
80 12.0 19.0 24.9 35.3 48 62 93 132 175 208 271 342 403 561 1.27
100 12.8 20.3 26.6 37.8 51 67 100 142 188 222 290 366 431 600 1.26
125 13.7 21.7 28.4 40 55 71 107 152 200 238 310 391 461 642 1.25
150 14.5 23.0 30.0 43 58 75 113 160 212 251 328 414 487 679 1.24
175 15.3 24.2 31.7 45 61 79 119 169 224 265 347 437 514 716 1.23
200 16.0 25.3 33.1 47 64 83 125 177 234 277 362 456 537 748 1.22
250 17.2 27.3 35.8 51 69 89 134 191 252 299 390 492 579 807 1.21
300 25.0 38.3 51 75 104 143 217 322 443 531 682 854 1045 1182 1.20
400 27.8 43 57 83 116 159 241 358 493 590 759 971 1163 1650 1.18
500 30.2 46 62 91 126 173 262 389 535 642 825 1033 1263 1793 1.17
600 32.7 50 67 98 136 187 284 421 579 694 893 1118 1367 1939 1.16
Engineering
800 38 58 77 113 203 274 455 670 943 1133 1445 1835 2227 3227 1.156
1000 42 72 86 126 227 305 508 748 1052 1264 1613 2048 2485 3601 1.147
Engineering
1200 47 72 96 140 253 340 566 833 1172 1407 1796 2280 2768 4010 1.140
1400 52 79 106 155 280 376 627 922 1298 1558 1988 2525 3064 4440 1.135
1600 57 87 117 171 309 415 692 1018 1432 1720 2195 2787 3383 4901 1.130
1750 62 94 126 184 333 448 746 1098 1545 1855 2367 3006 3648 5286 1.128
Data
1800 63 97 129 189 341 459 765 1126 1584 1902 2427 3082 3741 5420 1.127
Data
*For outdoor temperature of 0˚F, multiply load value in table for each main size by correction factor shown.
Condensate Load in Pounds per Hour per 100 ft. of Insulated Steam Main
Ambient Temperature 70˚F — Insulation 80% Efficient. Load Due to Radiation and Convection for Saturated Steam

S team Pressure 0˚F
Pressure Correction
(psig) 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" Factor*
10 6 7 9 11 13 16 20 24 29 32 36 39 44 53 1.58
40 8 9 11 14 17 20 26 32 38 42 48 51 57 68 1.50
60 10 12 14 18 24 27 33 41 49 54 62 67 74 89 1.45
100 12 15 18 22 28 33 41 51 61 67 77 83 93 111 1.41
125 13 16 20 24 30 36 45 56 66 73 84 90 101 121 1.36
175 16 19 23 26 33 38 53 66 78 86 98 107 119 142 1.38
250 18 22 27 34 42 50 62 77 92 101 116 126 140 168 1.36
300 20 25 30 37 46 54 68 85 101 111 126 138 154 184 1.33
400 23 28 34 43 53 63 80 99 118 130 148 162 180 216 1.32
500 27 33 39 49 61 73 91 114 135 148 170 185 206 246 1.32
600 30 37 44 55 68 82 103 128 152 167 191 208 232 277 1.31
800 36 44 53 69 85 101 131 164 194 214 244 274 305 365 1.30
1000 43 52 63 82 101 120 156 195 231 254 290 326 363 435 1.27
1200 51 62 75 97 119 142 185 230 274 301 343 386 430 515 1.26
1400 60 73 89 114 141 168 219 273 324 356 407 457 509 610 1.25
1600 70 85 103 132 163 195 253 315 375 412 470 528 588 704 1.22
1750 77 93 113 145 179 213 278 346 411 452 516 580 645 773 1.22
1800 79 96 117 150 185 221 288 358 425 467 534 600 667 800 1.21
*For outdoor temperature of 0˚F, multiply load value in table for each main size by correction factor shown.
Eng 583583
Heat Transfer Calculations
Heat Emission Rates Heat Emission Coefficients from Pipes Submerged
from Pipes Submerged in Water in Miscellaneous Fluids
Published Overall Heat Transfer Rates Btu/ft2 h ˚F The viscosity of fluids has a considerable bearing on heat transfer
Tank Coils, Steam/Water characteristics and this varies in any case with temperature. The fol-
100 to 225
(Temperature difference 50˚F) lowing figures will therefore serve only as a rough guide.
Tank Coils, Steam/Water 175 to 300
(Temperature difference 100˚F) Immersed steam coil, medium pressure, natural convection
Tank Coils, Steam/Water 225 to 475
Temperature difference 200˚F Btu/ft2 h ˚F
Reasonable Practical Heat Transfer Rates difference
Tank Coils, Light Oils 30
100
low pressure with natural circulation Heavy Oils 15 to 20
Tank Coils, *Fats 5 to 10
200
high pressure with natural circulation
Tank Coils, Immersed steam coil, medium pressure, natural convection
200
low pressure with assisted circulation
Btu/ft2 h ˚F
Tank Coils, difference
300
high pressure with assisted circulation
Light Oils (220 SSU at 100˚F) 100
Medium Oils (1100 SSU at 100˚F) 60
Heavy Oils (3833 SSU at 100˚F) 30
Average Heat Loss from Heat Loss from Open Tanks

Data
Oil in Storage Tanks and Pipe Lines

Data
* Heat Transfer Rate in Heat Loss from Heat Lost through

Btu/ft2 h ˚F Liquid Liquid Surface Tank Wall
Engineering
temperature difference Temp. Btu/ft2 h Btu/ft2 h

between oil and ˚F Evap. Rad. Total Bare Insulation
Engineering
surrounding air Loss Loss Steel 1" 2" 3"

Position Oil Temperature Exposed Insulated
Tank Sheltered Up to 50˚F 1.2 .3 90 80 50 130 50 12 6 4
Up to 80˚F 1.3 .325 100 160 70 230 70 15 8 6
Up to 100˚F 1.4 .35 110 240 90 330 90 19 10 7
120 360 110 470 110 23 12 9
Tank Exposed Up to 50˚F 1.4 .35 130 480 135 615 135 27 14 10
Up to 80˚F 1.5 .375 140 660 160 820 160 31 16 12
Up to 100˚F 1.6 .4 150 860 180 1040 180 34 18 13
Tank In Pit All Temperatures 1.2 — 160 1100 210 1310 210 38 21 15
Pipe Sheltered Up to 80˚F 1.5 .375 170 1380 235 1615 235 42 23 16
Line 80 to 260˚F 2.3 .575 180 1740 260 2000 260 46 25 17
190 2160 290 2450 290 50 27 19
Pipe Exposed Up to 80˚F 1.8 .45 200 2680 320 3000 320 53 29 20
Line 80 to 260˚F 2.75 .7 210 3240 360 3590 360 57 31 22
* For maximum heat loss the "surrounding air temperature" may be 25˚F higher or lower according to country
and locality. The above values are for open tanks in 60˚F still ambient air.
For rough calculations it may be taken that 1 ton of fuel oil occupies
36 .4 ft3. The specific heat capacity of heavy fuel is 0.45 to 0.48 Btu/lb ˚F.
Heat Transfer from Steam Coils

Approximately 20 Btu/h per square foot of heating surface per ˚F
difference between oil and steam temperature.
Heat Transfer from Hot Water Coils

Approximately 10 Btu/h per square foot of heating surface per ˚F
difference between oil and steam temperature.
584
Steam Tracing
Designing of Steam Tracing Steam Size Connections for Jacketed Lines
Recommended number of 1/2" tracers to meet average requirements
Type A Type B Type C Steam
General frost Where solidi- When solidifica- Product Line Jacket Diameter Connection
protection or fication may tion may occur 2-1/2" 4" 1/2"
where solidi- occur at temps. at temps. 3" 6" 3/4"
fication may between 75 - between 150 -
occur at temps. 150˚F 300˚F 4" 6" 3/4"
below 75˚F 6" 8" 3/4"
Product Number of Number of Number of 8" 10" 1"
Line Size 1/2" Tracers 1/2" Tracers 1/2" Tracers 10" 12" 1"
1" 1 1 1
1-1/2" 1 1 2 Length of jacket should not exceed 20 ft. In most cases 1/2" condensate outlet
2" 1 1 2 would be adequate but it is usual to make this same size as the steam connec-
3" 1 1 3 tion as it simplifies installation.
4" 1 2 3
6" 2 2 3
8" 2 2 3 Recommended Header Size
10"-12" 2 3 6 for Supplying Steam Tracer Lines
14"-16" 2 3 8
18"-20" 2 3 10 Header Size Number of 1/2" Tracers
3/4" 2
As a general rule, length of tracers to 3/8" size should not exceed 60 ft. Larger 1" 3 to 5
size tracers should not exceed 150 ft. in length. 1-1/2" 6 to 15
2" 16 to 30
Recommended Header Size

for Condensate Lines
Header Size Number of 1/2" Tracers
1" Up to 5
1-1/2" 6 to 10
Engineering
2" 11 to 25
Engineering
Steam Pipe Sizing
Data
Sizing for Pressure Drop per 100 ft. in Schedule 40 Pipe
Data
Divide "Allowable Drop" by pressure factor and use chart to select pipe size.
Based on 100 psig saturated steam

For other pressures, multiply chart ∆P by factor below
psig 0 2 5 10 15 20 30 40 60 75 90 100 110 125 150 175 200 225 250 300 350 400 500 600
factor 6.9 6.0 5.2 4.3 3.6 3.1 2.4 2.0 1.5 1.3 1.1 1.0 0.92 0.83 0.70 0.62 0.55 0.49 0.45 0.38 0.33 0.29 0.23 0.19
1/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 5" 7" 8" 10" 12" 14" 16" 18" 20"
15.0
10.0 24"
9.0
8.0
7.0
6.0
5.0
4.0
3.0
Pressure Drop psi/100 ft
2.0
1.0
.9
.8
.7
.6
.5
.4
.3
.2
.1
100 200 300 400 500 1,000 2 3 4 5 10,000 2 3 4 5 6 7 8 100,000 2 3 4 5 1,000,000 2
Steam Flow lbs/h

585
Steam Pipe Sizing
How to Size Steam Pipes for
Various Pressure and Velocity
Conditions
To select pipe size in long mains and wher-
ever supply pressure is critical, use the pres-
sure drop chart to assure it is within allowable
limits. Most saturated steam lines may be Steam Pipe Sizing
sized for a velocity of 4800 to 7200 ft/min;
higher velocities should be avoided unless
appreciable superheat is present. Pipe Size
Reasonable (Schedule 40 pipe)
Piping at pressure reducing stations should Steam Velocities 20000
1"
be sized for the same velocity on both sides in Pipes 1- 1/2
of the PRV. This generally results in a valve 1-1 1/4" "
/2" 3/4 12000
smaller than the supply piping with still Process Steam 2 " 10000
larger downstream pressure piping due to 8000 to 12000 ft/min 2-1 "
/2" 8000
Velocity ft/min
the increase in steam volume (see example
below.)
3"
F G 6000
Heating Systems 4" 5000
4000 to 6000 ft/min
Trap discharge piping contains a bi-phase 5" C D 4000
flash steam/condensate mixture, and a lower 6"
Flash Vent Lines 3000
velocity of 4000 to 6000 ft/min to the receiver 3000 ft/min 8"
encourages gravity separation. The receiver 2000
vent line is sized for the amount of flash vent- 10
1 "
ed at atmospheric pressure at a velocity of 14 2"
3000 to 4000 ft/min. 16 "
"
1000
Velocity Chart Example
Given a steam heating piping system with
a 100 psig inlet pressure ahead of a control 50000
valve with a capacity of 1,000 lb/h of steam 40000
reduced to 25 psig, find the smallest sizes of Multiply chart velocity
by factor below to get
Data
upstream and downstream piping for reason- 30000

velocity in schedule
able quiet steam velocities. 80 pipe
20000
Data
Pipe Size Factor

Upstream Pressure Piping Sizing 1/2" 1.30
Engineering
Enter the velocity chart above at A for steam 3/4" & 1" 1.23
flow of 1,000 lb/h. Go over to point B where 10000 1-1/4" & 1-1/2" 1.17
Engineering
the 100 psig diagonal line intersects. Follow

8000 2" to 16" 1.12
up vertically to C where an intersection with 25 00
a diagonal line falls inside the 4,000-to-6,000 6000
Capacity lb/h
2
0
15 25
ft/min velocity band. Actual velocity at D is 5000

1 00
0
1 5
about 4,800 ft/min for 1-1/2" upstream pip- 4000

7
ing. Selecting a smaller pipe size results in

50
3000
25
greater steam velocity and noise level.

10
2000
5
Downstream Piping Sizing

0
Enter the velocity chart at A for 1,000 lb/h.

Go over to point E where the 25 psig diago-
nal line intersects. Follow up vertically to F
A E B
1000
where an intersection with a diagonal line 800
falls inside the 4,000-to-6,000 ft/min velocity 600
band. Actual velocity at G is 5,500 ft/min for 500
25 00
2
0
2-1/2" downstream piping.
15 25
400
1 00
0
1 5
7
Formula for Velocity of Steam in Pipes: 300

50
25
V = 2.4Q Vs 200
10
A
5
Steam Velocity Chart

0
Where:
V = Velocity in ft/min 100
Q = Flow lb/h steam
Vs = Sp. Vol. in cu. ft3/lb at the Steam Pressure psig
flowing pressure (Saturated Steam)
A = Internal area of the pipe — in2
586
Condensate Line Sizing
Condensate return lines on the discharge
side of steam traps must be able to accomo- Percent Flash Steam
date the flow of both water and flash steam. Steam
While the percentage, by weight, of flash
steam may be rather low, its overall volume Pressure Atmosphere Flash Tank Pressure (psig)
in comparison to the liquid is very large. By (psig) 0 2 5 10 15 20 30 40 60 80 100
determining the quantity of flash steam and 5 1.7 1.0 0
sizing the return line for velocities between 10 2.9 2.2 1.4 0
4,000 and 6,000 ft/min, the two-phase flow 15 4.0 3.2 2.4 1.1 0
within the pipe can be accomodated. The 20 4.9 4.2 3.4 2.1 1.1 0
information required for sizing is the con- 30 6.5 5.8 5.0 3.8 2.6 1.7 0
densate load in lb/h, inlet pressure to steam 40 7.8 7.1 6.4 5.1 4.0 3.1 1.3 0
trap(s) in psig and return line system pres-
sure. 60 10.0 9.3 8.6 7.3 6.3 5.4 3.6 2.2 0
80 11.7 11.1 10.3 9.0 8.1 7.1 5.5 4.0 1.9 0
Example: 100 13.3 12.6 11.8 10.6 9.7 8.8 7.0 5.7 3.5 1.7 0
Size a condensate return line from a 160 psig 125 14.8 14.2 13.4 12.2 11.3 10.3 8.6 7.4 5.2 3.4 1.8
steam trap discharging to 20 psig. flash tank. 160 16.8 16.2 15.4 14.1 13.2 12.4 10.6 9.5 7.4 5.6 4.0
Load is 3,000 lb/h. 200 18.6 18.0 17.3 16.1 15.2 14.3 12.8 11.5 9.3 7.5 5.9
1. Determine percent flash steam produced 250 20.6 20.0 19.3 18.1 17.2 16.3 14.7 13.6 11.2 9.8 8.2
using table. With a steam pressure of 160 300 22.7 21.8 21.1 19.9 19.0 18.2 16.7 15.4 13.4 11.8 10.1
psig and a flash tank pressure of 20 psig
read a value of 12.4%. 350 24.0 23.3 22.6 21.6 20.5 19.8 18.3 17.2 15.1 13.5 11.9
2. Next, multiply the condensate load by the 400 25.3 24.7 24.0 22.9 22.0 21.1 19.7 18.5 16.5 15.0 13.4
percent flash from step #1 to determine Percent flash for various initial steam pressures and flash tank pressures.
the flowrate, of flash steam produced.
3,000 lb/h x .124 =
372 lb/h. Condensate Recovery Sizing
3. Enter Condensate
Recovery Sizing chart Velocity Velocity
at the flash steam (ft/sec) Pipe Size (schedule 40) (ft/min) Recommended
flowrate of 372 lb/h Service
100 6000
at "A" and move hori- C Condensate Return
Engineering
zontally to the right to 66 4000
Line Sizing
the flash tank pres- E Vent Pipe Sizing
Engineering
50 3000
sure of 20 psig "B".
Rise vertically to 33 2000
30 28" 26 24 20 18 16 14 12 10 8" 6" 5" 4" 3" 2-1 2" 1-1 1-1 1" 3/4 1/2
choose a condensate " " " " " " " " " /2" /2" /4" " "
return line size which
will give a veloc- 17 1000
ity between 4,000
and 6,000 ft/min, D Flash Tank
Data
10 600
"C". In this example, Diameter Sizing
an 1-1/2" sched-
Data
50,000
ule 40 pipe with a
Multiply chart velocity
velocity of approxi- by factor below
10 0
mately 5,000 ft/min. 30,000 to get velocity

0
8
in schedule 80 pipe
60 0
If schedule 80 pipe
4 0
Pipe Size
3 0
20,000 Factor
is to be used, refer
2
1/2" 1.30
10
to table within body 3/4" & 1" 1.23

5
1-1/4" & 1-1/2" 1.15

0
of chart. Multiply the 10,000 2" & 3" 1.12

velocity by the factor 8000
4" to 24"
26" to 30"
1.1
1.0
to determine whether
the velocity is within
Flash Steam Flowrate (lb/h)
5000
acceptable limits.
10 0
3000
0
8
60 0
4 0
3 0
2000
2
10
5
0
1000
800
500
A B
300
200
10 0
0
8
100
60 0
4 0
3 0
80
2
60
10
5
50
0
40
30
P
c re
20
fla ond ssu

sh en re
ta sa in
10
nk te
(p lin
si e
g) or
587
Flash Tank and Vent Line Sizing
How to Size Flash Tanks
and Vent Lines Flash Vessel Sizing
Whether a flash tank is to be atmospheric or
pressurized for flash recovery, the procedure
for determining its size is the same. The most Flash Steam
Horizontal Flash Vessel outlet or vent pipe
important dimension is the diameter. It must
be large enough to provide adequate separa-
tion of the flash and condensate to minimize
condensate carry over.
Condensate
Example: inlet
Size a 20 psig flash recovery vessel based on
the information in the example on page 582
(condensate line sizing). Length Diameter
1. Using the calculated flash steam quan- Length = 2 x diameter or
tity of 372 lb/h enter Condensate Recovery 24" minimum
Sizing chart on page 112 at "A" and move
horizintally to the right to the flash tank
pressure of 20 psig "B". Rise vertically to
the flash tank diameter line (600 ft/min) at
"D". Read tank diameter of 5". If schedule Condensate
80 pipe is to be installed, the table within outlet
the body of the chart can be used to deter-
mine whether the velocity will exceed the
recommended limit of 600 ft/min.
2. From point "D" continue to rise vertically
to "E" to determine the size of vent pipe to
give a velocity between 3000 and 4000 ft/ Vertical Flash Vessel Flash steam outlet
or vent pipe
min. In this case 2" schedule 40 pipe. As
before, use the table within the body of
chart for schedule 80 pipe.
Flash vessels can be either horizontal or

vertical. For flash steam recovery (pressur-
ized receiver) the vertical style is preferred
Engineering Data
because of its ability to provide better sepa-

ration of steam and water. Diameter
Condensate Height = 3 x Diameter or

inlet 36" minimum
35% of
height
Condensate
outlet
For proper installation of flash vessels, controls and traps refer to Design of Fluid Systems Hook-Ups.
Eng 588
Steam Trap Selection Guide
As the USA’s leading provider of steam system solutions, Spirax Sarco recognizes that no two steam trapping systems are
identical. Because of the wide array of steam trap applications with inherently different characteristics, choosing the correct
steam trap for optimum performance is difficult. Waterhammer, superheat, corrosive condensate, or other damaging operat-
ing characteristics dramatically affect performance of a steam trap. With over 80 years of experience in steam technology,
Spirax Sarco is committed to helping it’s customers design, operate and maintain an efficient steam system. You have our
word on it!
1st Choice 2nd Choice

Float & Thermo- Balanced Liquid Inverted Float & Thermo- Balanced Liquid Inverted
Application Thermostatic Dynamic Pressure Bimetallic Expansion Bucket Thermostatic Dynamic Pressure Bimetallic Expansion Bucket
® ®
Steam Mains to 30 psig

3 3
30-400 psig
3 3
to 600 psig 3 3
to 900 psig 3 3
to 2000 psig 3 3
with Superheat 3 3
Separators 3 3
Steam Tracers Critical 3 3
Non-Critical 3 3
Heating Equipment
Shell & Tube Heat Exchangers 3 3
Heating Coils 3 3
Unit Heaters 3 3
Plate & Frame Heat Exchangers 3 3
Engineering Data
Radiators 3
General Process Equipment
to 30 psig 3 3
to 200 psig 3 3
to 465 psig 3 3
to 600 psig 3
to 900 psig 3
to 2000 psig 3
Hospital Equipment
Autoclaves
3 3
Sterilizers
3 3
Fuel Oil Heating
Bulk Storage Tanks 3 3
Line Heaters 3
Tanks & Vats
Bulk Storage Tanks
3 3
Process Vats
3 3
Vulcanizers 3 3
Evaporators 3 3
Reboilers 3 3
Rotating Cylinders
3
Freeze Protection 3
Eng 589
Regional Offices
Northeast Southeast Southwest

Spirax Sarco, Inc. Spirax Sarco, Inc. Spirax Sarco, Inc.
1500 Eisenhower Lane 1150 Northpoint Blvd 203 Georgia Avenue
Suite 600 Blythewood, SC 29016 Deer Park, TX 77536
Lisle, IL 60532 Phone: (803) 714-2130 Phone: (281) 478-4002
Phone: (800) 279-2797 Fax: (803) 714-2215 Fax: (281) 478-4615
Mid-Atlantic Midwest
West
Spirax Sarco, Inc. Spirax Sarco, Inc.
Spirax Sarco, Inc.
4647 Saucon Creek Road 1500 Eisenhower Lane
8141 E. Kaiser Blvd.
Suite 102 Suite 600
Suite 311
Center Valley, PA 18034 Lisle, IL 60532
Anaheim Hills, CA 92808
Phone: (800) 251-7676 Phone: (630) 493-4525
Phone: (714) 279-0417
Fax: (800) 996-3232
Fax: (714) 940-0183
To contact your local Spirax Sarco Representative, call:

590 Toll Free 1-800-883-4411
Model Designation Index
13WHS......................... 8: 498 Acoustic Blankets......... 1: 101 DCV 4........................... 8: 524
13WS............................ 8: 498 Acoustic Plates............. 1: 102 DCV 10......................... 8: 526
2 Port Steam Capacities.1: 30 Acoustic Silencers........ 1: 104 DCV41.......................... 8: 528
2 Port Water Capacities.1: 33 ADV.............................. 6: 424 DP 163............................ 1: 64
3 Port Water Capacities.1: 33 AE30............................. 8: 500 DP 163 Capacities.......... 1: 66
200 Series..................... 2: 214 AE30A........................... 8: 500 DP 163 Spares............... 1: 68
200 Series Capacities... 2: 224 APT Series Sizing......... 3: 298 DPE.............................. 1: 115
25BP 1/2"- 4"................. 1: 58 APT10 Packages.......... 3: 307 DTS300......................... 2: 204
25BP 6".......................... 1: 60 APT10-4.5.................... 3: 288 Engineering Data......Eng: 580
25BP Sizing.................... 1: 62 APT10-4.5 Spares........ 3: 290 EasiHeat....................... 9: 574
25E 1/2" - 4"................... 1: 78 APT14........................... 3: 292 F-125............................ 4: 338
25E 6"............................. 1: 80 APT14 HC Packages..... 3:309 F-150V.......................... 6: 414
25E Sizing........................ 1:92 APT14 Packages.......... 3: 308 F-250............................ 4: 340
25E 6" Spares................ 1: 97 AVM7............................ 5: 378 F-300V.......................... 6: 414
25MP.............................. 1: 34 B Series........................ 2: 210 FA-30............................ 6: 400
25MT................................ 1: 8 B Series Capacities...... 2: 212 FA-75............................ 6: 400
25P 1/2" - 4"......................1: 46 BDHR Series................ 9: 573 FA-150 Iron................... 6: 400
25P 6"............................. 1: 48 BDSP Series................. 9: 572 FA-150 Stainless Steel.6: 416
25P Sizing...................... 1: 56 BPC32.......................... 2: 200 FA-200.......................... 6: 402
25PA 1/2" - 4"................ 1: 50 BPC32Y........................ 2: 200 FA450........................... 6: 410
25PA Sizing.................... 1: 56 BM.................................. 1: 20 FA450 3"& 4"................ 6: 412 
25PE 1/2" - 4"................ 1: 52 BMRA............................. 1: 20 FAB Series................... 6: 404
25PE 6".......................... 1: 54 BRV2.............................. 1: 38 FAI-30........................... 6: 406
25PE Sizing.................... 1: 56 BRV71............................ 1: 42 FAI-75........................... 6: 406
25PT 1/2" - 4" ............... 1: 84 BRV73............................ 1: 42 FAI-150......................... 6: 406
25PT 6"........................... 1: 86 BSA3T.......................... 8: 562 FAI-200......................... 6: 406
25PT Sizing.................... 1: 92 BT Strainers.................. 4: 332 Fig. 16HP...................... 4: 336
25PTE 1/2" - 4".............. 1: 88 BT6-B........................... 5: 368 Fig. 34........................... 4: 342
25PTE 6"........................ 1: 90 BT6 Horizontal.............. 5: 376 Fig. 36........................... 4: 350
25PTE Sizing.................. 1: 92 BTD52L........................ 5: 374 Fig. 18HP...................... 4: 344
25T Bulbs....................... 1: 82 BTM7............................ 5: 370 Fig. 34HP...................... 4: 347
25T 1/2" - 4"................... 1: 70 BTS7............................. 5: 372 Fig. 36HP...................... 4: 352
25T 6"............................. 1: 72 BTS7.1.......................... 5: 372 Flash Recovery Vessel. 3: 310
25T 6" Spares................. 1: 99 BX................................... 1: 10 FT14 Capacities........... 2: 175
25T Sizing....................... 1: 92 BXRA.............................. 1: 10 FT14 ............................ 2: 172
25TE 1/2" - 4"................. 1: 74 Bydrain......................... 2: 234 FT14C........................... 2: 172
25TE 1/2" - 2" Spares.... 1: 96 CA14............................. 6: 408 FT-15............................ 2: 162
25TE 6"........................... 1: 76 CA46S.......................... 6: 420 FT-30............................ 2: 162
25TE Sizing..................... 1: 92 CAS14.......................... 6: 418 FT46............................. 2: 190
25TE 6" Spares.............. 1: 97 CAS14S........................ 6: 418 FT46 Capacities........... 2: 180
25 Series Main Valve CH-6............................. 2: 230 FT-75............................ 2: 162
Spares 1/2" - 2"......... 1: 94 CI-125........................... 4: 338 FT-125.......................... 2: 162
25 Series Main Valve CI-250........................... 4: 340 FT-150.......................... 2: 164
Spares 6"................... 1: 97 CL-6.............................. 2: 230 FT-200.......................... 2: 164
25 Series Pilot CMAV........................... 2: 258 FT-450.......................... 2: 178
Spares 1/2" - 6"......... 1: 98 CS10-1......................... 5: 390 FT-450 3" & 4".............. 2: 182
550 Series..................... 3: 324 CSF 26.......................... 5: 384 FT-450 Capacities........ 2: 180
6A................................. 8: 502 CSF 26 4"..................... 5: 386 FT Capacities............... 2: 170
600 Series..................... 2: 220 CSF 26 6"..................... 5: 388 FTB Cast Iron Series.... 2: 168
600 Series Capacities... 2: 225 CSS.............................. 4: 360 FTB Cast Steel Series.. 2: 176
700 Series..................... 3: 324 CT Strainers.................. 4: 330 FTB Capacities............. 2: 170
733............................... 4: 358 CVS10.......................... 5: 392 FTB125......................... 2: 176
734............................... 4: 360 Cycle Counter............... 3: 282 FTB200......................... 2: 176
736............................... 4: 362 DBB3............................ 8: 567 FTC80 FB..................... 2: 184
900 Series..................... 2: 222 D Series Noise Diffusers.. 1: 106 FTI-15........................... 2: 166
900 Series Capacities... 2: 225 DF1............................... 2: 252 FTI-30........................... 2: 166
A3S............................... 8: 564 DF3............................... 2: 252 FTI-75........................... 2: 166
591
Model Designation Index
FTI-125......................... 2: 166 PPEC Packages........... 3: 302 SRV6............................. 5: 380
FTI-200......................... 2: 166 PPEC Sizing................. 3: 286 SSC20.......................... 5: 382
FTI Capacities.............. 2: 170 PTF-HP......................... 3: 268 SSL1............................. 2: 242
FTS14........................... 2: 192 PPP Accessories.......... 3: 305 ST14............................. 2: 244
FTS-150........................ 2: 188 Pressure Gauge-Steel.. 8: 554 ST16............................. 2: 244
FTS-300........................ 2: 188 Pressure Gauge-SS...... 8: 556 ST17............................. 2: 244
G Series........................ 3: 312 Pressure Gauge-Sanitary.5: 395 Steam Water Washdown
GB Series..................... 3: 314 PTC............................... 3: 264 ..................................... 8: 558
HL10................................. 1: 6 PTC Packages.............. 3: 302 SV5601......................... 1: 116
HM34............................ 2: 216 PTF............................... 3: 266 SV5708......................... 1: 116
HM34 Capacities.......... 2: 219 PTF Sizing.................... 3: 274 SV69L........................... 1: 127
HP45............................. 2: 240 PTF Packages.............. 3: 302 SV418........................... 1: 122
HP80............................. 2: 238 PTF-HTF....................... 3: 270 T1-T11 Thermostat
HP100........................... 2: 238 PTF Stainless Steel...... 3: 266 Bulbs.............................. 1: 82
HP150........................... 2: 238 PTF Top Inlet................ 3: 266 T202............................. 8: 504
HP210........................... 2: 238 PTF4............................. 3: 272 T250............................. 2: 196
IFT14............................ 2: 172 Quad Series.................. 3: 306 TBT Strainers................ 4: 332
IN15.............................. 8: 532 R1................................. 2: 246 TD42............................. 2: 156
IN25M........................... 8: 532 R1C.............................. 2: 248 TD52............................. 2: 150
IN40M........................... 8: 532 R12............................... 2: 246 TD62LM........................ 2: 158
IPC20............................ 2: 138 R16C............................ 2: 250 TD62M.......................... 2: 158
IPC21............................ 2: 138 RediHeat....................... 9: 578 TD120M........................ 2: 160
IT Strainers................... 4: 328 RediHeat Sizing............ 9: 576 TDA52........................... 6: 422
KA43............................... 1: 22 RTA-125....................... 2: 194 TDC.............................. 2: 152
KA51............................... 1: 16 RTH-125....................... 2: 194 TDT Tracer.................... 2: 154
KB43............................... 1: 22 RTV-125....................... 2: 194 Temperature Control
KB51............................... 1: 16 RV Series...................... 8: 514 Ancillaries....................... 1: 28
KC43............................... 1: 22 S1................................. 8: 534 Thermoton.................... 2: 230
KC51............................... 1: 16 S2................................. 8: 534 TM600 Trap.................. 2: 198
KX51............................... 1: 18 S3................................. 8: 534 TM600 Air Vent............. 8: 508
KY51............................... 1: 18 S4A 1/2"-6".................. 8: 536 TM600L Trap................ 2: 198
LCV 1............................ 8: 515 S4A 8"-18"................... 8: 538 TM600L Air Vent........... 8: 508
LCV 3............................ 8: 516 S5................................. 8: 542 TM600N Trap............... 2: 198
LCV 4............................ 8: 516 S5 Sizing...................... 8: 546 TP1............................... 4: 364
LCV 6............................ 8: 516 S6................................. 8: 544 TP2............................... 4: 364
LCV 7............................ 8: 516 S6 Sizing...................... 8: 546 TSS300......................... 2: 202
LRV2............................... 1: 36 S13 SG......................... 8: 540 TSSY............................ 4: 334
Liquid Drain Trap SA121............................. 1: 26 TW3................................ 1: 24
Sizing........................ 6: 428 SA122............................. 1: 26 Type 30......................... 2: 242
M10Hi........................... 7: 446 SA123............................. 1: 26 UBP32.......................... 2: 144
M10HPi......................... 7: 450 SA128............................. 1: 26 UFT32........................... 2: 142
M10HTi......................... 7: 458 Safeguard......................... 1: 6 UIB30............................ 2: 146
M10Pi........................... 7: 462 Safety Valve UIB30H......................... 2: 146
M10S............................ 7: 434 Sizing Chart.................. 1: 112 URPA............................ 7: 492
M10Si........................... 7: 442 Sampling Cart............... 5: 396 USM21......................... 2: 148
M10Ti............................ 7: 454 Sanitary Pressure Gauge..... 5: 395 USTS II......................... 2: 134
M10V............................ 7: 438 SB................................... 1: 12 UTD52L........................ 2: 140
M33F............................ 7: 482 SBP30LC...................... 2: 208 UTD52H........................ 2: 140
M33S............................ 7: 474 SBRA.............................. 1: 12 UTD52L-HP.................. 2: 140
M33V............................ 7: 478 SDCV44........................ 8: 530 UTD52SH..................... 2: 140
M40Si........................... 7: 486 SV73............................. 1: 108 UTD52SL...................... 2: 140
M40Vi........................... 7: 486 SV74............................. 1: 110 V Series........................ 3: 316
M70i.............................. 7: 466 Self Acting Temperature V Series Dimensions..... 3: 318
M80i.............................. 7: 470 Control System............... 1: 26 V Series Sizing.............. 3: 321
Manifolds...................... 2: 254 SIB30 ........................... 2: 226 VB14............................. 8: 510
MSC............................. 2: 254 SIB30H ........................ 2: 226 VB21............................. 8: 510
MST 21......................... 2: 206 SIB45 ........................... 2: 228 VB-VS........................... 8: 512
MST 21H...................... 2: 206 Sight Glass................... 8: 548 VHT............................... 8: 553
No. 8............................. 2: 232 Sight Check.................. 8: 550 VS204........................... 8: 506
NS................................... 1: 14 SMAV............................ 2: 260 VS206........................... 8: 506
NSRA.............................. 1: 14 SMC32......................... 2: 236 Water Washdown Unit...........
Pipeline Connector....... 2: 136 SMC32Y....................... 2: 236 ..................................... 8: 560
Pivotrol Cycle Counter. 3: 282 SRV2S............................ 1: 40
Pivotrol Sizing............... 3: 274 SRV461........................... 1: 44
PPEC............................ 3: 284 SRV463........................... 1: 44
592
NOTES
NOTES
594
NOTES
595
NOTES
596
spiraxsarco.com/us spiraxsarco.com/us
Regulators • Steam Traps • Condensate Recovery • Strainers

High Purity • Liquid Drain Traps • Isolation Valves
Pipeline Ancillaries • Engineered Packages
Mechanical Product Handbook
SPIRAX SARCO, INC.
1150 Northpoint Blvd.
15th Edition
Blythewood, SC 29016
t: 800.883.4411
or: 803.714.2000
f: 803.714.2222
www.spiraxsarco.com/us
SPC1007 Printed in USA 5/2014. Copyright 2014 Spirax Sarco, Inc.

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Regulators • Steam Traps • Condensate Recovery • Strainers

SPC1007 Printed in USA 5/2014. Copyright 2014 Spirax Sarco, Inc.

All rights reserved.

Printed in the United States of America 5/2014

Spirax Sarco Services

• ISO / DIN range • PED, CE approvals • University links for research

Pressure Shell Design Conditions:

Limiting Operating Conditions:

An example on the opposite page graphically illustrates limiting conditions.

BPT21 Steel-Bodied Balanced Pressure Thermostatic Steam Trap

Limiting Operating Conditions

Maximum Operating Pressure (PMO) 304 PSIG

Pressure Shell Design Conditions

PMA (Maximum Allowable Pressure) 362 PSIG/0-248˚F

TMA (Maximum Allowable Temperature) 752°F/0-188 PSIG

90°F of Superheat at 282 psig

437°F at 304 psig

PMA (at Saturated Steam

PMO — 304 psig

100 200 300 400

Regulators Table of Contents 1: 3

Regulators Table of Contents

TI-3-015 Pilot Operated Pressure Regulator 1/2" to 4" 25P 1: 46

TI-3-034 Acoustic Blankets 1: 101

Safeguard Overheat Protection

* Normally closed valves must be installed in a separate bypass pipe line

130 Control System

6 Bellows Stainless Steel

Optional Extras Spare Parts

with each unit.

Testing Micro Switch Assembly A, B (2 each)

Direct Acting Temperature Regulator

25 MT Capacity Pounds of Saturated Steam per Hour

Pressure Shell Design Conditions

Thermal System (T1, T2, T3, T10, T11, T12) A2

BX and BXRA Bronze Self-Acting Control Valves

100 200 300 362

The valves may be used in this region provided that the 7

In a steam system, a steam trap should be installed upstream of the valve to

SB and SBRA Bronze Valves

SBRA with fus-

The valves must not be used in this region

Valve Seat and Stem Assembly

SB Valve SBRA Valve

NS and NSRA Bronze Self-Acting Control Valves

NOTE: NS & NSRA are not to be used with HL10/130 safeguard overheat

100 200 300 362 8

Except for periodic cleaning of the upstream strainer, maintenance or

KA 51, KB 51, KC 51 Bronze Valves

Limiting Operating Conditions

150 Construction Materials

Sample Specification (KB) N

KX 51 and KY 51 Bronze Valves

BM and BMRA Cast Steel Valves

L imiting O perating C onditions

The valves must not be used in this region 6

Valve Seat Assembly BM A, D, E, L

KA 43, KB 43 and KC 43 Cast Steel Valves

KA 43 - Normally open, closes with rising KA 43