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TRANSFORMER COMPONENTS

Integrated safety device Comem RIS2

Instruction manual

Content
1. Safety 2
1.1 Safety instructions 2
1.2 Specified applications 2
1.3 Safety notes on the equipment operation 2

2. Comem RIS2 3
2.1 Introduction 3
2.2 Description and functions 3
2.3 Drawings 4
2.4 General feature 4
2.5 Current 5
2.6 Wiring diagram 5

3. Installation 6
3.1 Mounting instruction 6
3.2 Installations and operating instructions 8
3.3 Instructions for topping up the level on
Comem RIS2 8
3.4 Drawings 10
4. Test 11
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1. Safety
1.1 Safety instructions • Temperature
-- Thermometer: visual indication of oil
Make sure that any persons installing, taking into temperature and max. temperature reached
operation and operating the safety detector: -- “T2” Thermostat switch: (alarm) closes/opens a
• Are technically qualified and competent circuit at a predetermined temperature level
• Fully comply with these assembling instructions (from 30°C up to 120°C)
-- “T1” Thermostat switch: (stop) closes/opens a
Improper operations or misuse could cause danger to: circuit at a predetermined temperature level
• life and limb (from 30°C up to 120°C)
• to the equipment and other assets of the operator • Oil level
• to the equipment proper function -- Indicator: visual indicator of slight oil level
variation
Opening of the device will void your warranty. -- Detector: visual detector of significant oil level
variation through closing/opening of an electric
Safety instructions in this manual are shown in three circuit
different forms to emphasize important information. • Gassing
-- Detector: closes/opens a circuit when the max.
gas volume is reached (max. 170 cm3)

WARNING It is important to observe the limit values indicated

on the nameplate and in the operating instruction
before commissioning the device.
THIS INFORMATION INDICATES PARTICULAR
DANGER TO LIFE AND HEALTH. DISREGARDING
SUCH A WARNING CAN LEAD TO SERIOUS OR
1.3 Safety notes on the
FATAL INJURY . equipment operation
Electrical installation is subject to the relevant
national safety rules.
It is mandatory to connect the grounding cable
CAUTION because of safety reason.

THIS INFORMATION INDICATES PARTICULAR

DANGER TO EQUIPMENT OR OTHER PROPERTY CAUTION
OF THE USER. SERIOUS OR FATAL INJURY
CANNOT BE EXCLUDED.
INSTALLATION, ELECTRICAL CONNECTION AND
FITTING THE DEVICE MAY ONLY BE CARRIED
OUT BY QUALIFIED PERSONNEL AND ONLY IN
ACCORDANCE TO THIS INSTRUCTION MANUAL.
NOTE IT IS RESPONSIBILITY OF THE USER TO MAKE
SURE THAT THE DEVICE IS USED FOR SPECIFIED
APPLICATION ONLY.
THIS NOTES GIVE IMPORTANT OR SPECIFIC
FOR SAFETY MATTERS, PLEASE AVOID ANY
INFORMATION CONCERNING THE EQUIPMENT
UNAUTHORIZED AND IMPROPERLY WORKS.
OR AS TO WORK WITH THE EQUIPMENT.

1.2 Specified applications

The RIS2 integrated safety detector is composed by
WARNING
a rugged plastic body, watertight and resistant to
extreme climates, with houses a series of ALL RELEVANT FIRE PROTECTION REGULATION
instruments and keeps constant control of the MUST BE STRICTLY OBSERVED.
following operating conditions of the transformer:
• Pressure
-- Pressure switch: closes/opens a circuit on
pressure ranging (from 100 up to 500 mbar)
 TRANSFORMER COMPONENTS 3

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2. Comem RIS2
2.1 Introduction
Different functions efficiently combined in a single, compact and reliable instrument, which
in a single compact design was capable of replacing their applications, as well
Integrated safety detector Comem RIS2 was as guaranteeing numerous advantages ranging
conceived from the need to integrate the functions from an economic to functional-aesthetic viewpoint.
performed by a number of transformer accessories

Integrated safety detector according to EN 50216-3

2.2 Description and functions

Description and functions Measure Checking test value
Oil level (Float) Max 150 cm3 Locate the magnet close to the
The device indicates any gas evolvement or oil level variation. float (between MAX and MIN).
- Slight oil level variation or any insignificant gas evolvement is denoted by the Drawn it downwards until it
float position between “MIN” & “MAX” on the display. reaches “MIN”. To reset the
- At major oil variation level or gas evolvement the float stops at “MIN” and float to its correct position
opens/closes the alarm circuit. draw the magnet upwards and
- Any accumulated gas can be drawn off by the valve provided. detach.
Pressure (Pressure switch) 100 mbar to With the internal pressure at
This feature measures the internal pressure of transformer. The normal level is 500 mbar least 100 mbar set the
to be set by the user according to the transformer manufacturer’s instructions. adjusting knob of the pressure
When pressure exceeds a pre set level the alarm circuit is triggered by a change switch to minimum.
over contact.
Temperature 30 °C to 120 °C Open the rear cover using both
“T2” Thermostat switch (Alarm) hands, do not lever at one side
The feature measures the internal oil temperature of the transformer. only. The adjustment knob of
The normal operating value is to be set by the user according to the transformer the alarm switch “T2” should
manufacturers instructions. At a pre set temperature the alarm circuit is be set to the minimum value.
triggered by a change over contact (T2).
“T1” Thermostat switch (Stop) 30 °C to 120 °C The adjustment knob of the
The feature measures the internal oil temperature of the transformer. stop switch “T1” should be set
The normal operating value is to be set by the user according to the transformer to zero. The adjustment knob
manufacturers instructions. At a pre set temperature the stop circuit is of the stop switch “T1” should
triggered by a change over contact (T1). be set to the minimum value.
Thermometer 30 °C to 160 °C The protection window is to be
The device measures the internal temperature of the transformer, which shall be unscrewed so that the pointer
visualized outside the device through the protection window. shall be set to the minimum
The thermometer is equipped with a drag pointer. values.
4 I N T E G R AT E D S A F E T Y D E V I C E | INSTRUCTION MANUAL

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2. Comem RIS2
2.3 Drawings

All dimensions in mm

2.4 General feature

General feature
Degree of protection (EN 60529) IP66
Salt-fog tight 1000 h
UV-Ray resistance (UNI-ISO 4892 / UNI-ISO 4582) 500 h
Measuring range -40°C to +120°C
Environment temperature -40°C to 55°C
Cable connection M 25 x 1.5
Cable box (EN 50005 / EN 60947-7-1 / IEC 947-7-1) According to standard
Wire section to be used on clamp box Up to 2.5 mm2
Max. rated pressure 500 mbar
Electrical characteristics Double insulation
 TRANSFORMER COMPONENTS 5

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2. Comem RIS2

2.5 Current
Current ac dc
Circuit type Ohmic Ohmic inductive Ohmic Ohmic inductive
(cosφ > 0,5) (L/R < 40ms)
Voltage 220 127 24
Electric Oil level 2A 2A 2A 2A 2A 2A 2A 2A 2A 2A 2A 2A
rating Pressure switch 6A 6A 6A 2A 2A 2A 0,6A 0,6A 0,6A 0,6A 0,6A 0,6A
Thermostat 16A 16A 16A 4A 4A 4A 0,6A 0,6A 0,6A 0,2A 0,3A 1,8A

2.6 Wiring diagram

Temp. Stop
Wiring diagram by EN 50005 Standard "T1"

• Temp. STOP “T1” (terminals 44-41-42)

• Temp. ALARM “T2” (terminals 34-31-32)
• Pressure (terminals 24-21-22)
• Oil level (terminals 14-11-12)
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3. Installation
3.1 Mounting instruction
Application to a transformer tank Tighten the nuts in position 1,2,3,4 with torque nut 3
• Ø 60 mm ± 1 mm diam. hole on the tank Nm to 4 Nm in a cross pattern; repeat the operation
• Flat gasket (provided with the unit) following the same sequence until the suggested
• Stainless steel fixing brackets (4 pcs packed) value is reached.
• Stainless steel flat washers according to UNI 6592 Due to the deformation of the cover during lifting of
Ø 8,4 mm (4 pcs packed) the transformer, an oil leak could be possible. It is
• Stainless steel spring washers according to UNI suggested to use covers of suitable thickness (min.
1751 Ø 8,4 mm (4 pcs packed) 6-8 mm).
• Stainless steel M8 nuts according to UNI 5588
(4 pcs packed).

M8
TIGHNTENING TORQUE
6-8 Nm 12 Nm max

30
N°4 THREADED PINS PROTECTION CAP
AT 90° OR REMOVE BEFORE
N°3 THREADED PINS INSTALLATION !
AT 120°

Ø 60 ± 1

Ø 97 ± 2
TRANSFORMER COMPONENTS 7

Normal working conditions Anomaly conditions (Comem RIS2 intervention)

Oil level

Oil level

Temp. setting alarm “T2”

Temp. setting
alarm “T2”

Oil temperature
Oil temperature

Temp. setting alarm “T1”

Temp. setting
alarm “T1”

Oil temperature Oil temperature

Pressure setting

Pressure setting

Oil pressure Oil pressure

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3. Installation
3.2 Installations and operating 3.3 Instructions for topping up
instructions the level on Comem RIS2
Foreword
• Before installing the device remove the protective
The device is filled with oil exclusively by the
cap from the oil down flow hole.
transformer manufacturer at environment
• Ensure the bearing surface is smooth and flat.
temperature. At the time of putting into service,
• A four stud fixing is recommended.
ensure what Comem RIS2 device is completely filled
• Protect Comem RIS2 device from any subsequent
with oil. For various reasons, the oil may be below
paint operation.
the set level. If the transformer is warm, due to high
• Only install Comem RIS2 after the transformer
environment temperature or to its own operation,
drying operation.
the internal pressure may increase, causing a visible
• Switch off the supply voltage prior to working on
drop in the oil level in the chamber of the device.
Comem RIS2
• Operation and maintenance of Comem RIS2 should
• To solve this problem it is sufficient to remove the
only be carried out by skilled personnel.
lead seal on the lever of the tap 1 (see diagram),
• ABB disclaim all responsibility for incorrect
partly unscrew cap 2, slightly turn the lever of tap
installation or improper use.
1, thus releasing pressure and causing the oil level
• On receipt of the goods please check the attached
to rise until the device is completely full. After
test certificate.
operation, ensure that cap 2 is closed and clean off
• The Comem RIS2 is guaranteed against defective
any oil I that may have leaked out of the device.
parts for 12 months.
• Do not use powerful solvents or benzene's for
• When the transformer is cold, due to a long period
cleaning. A damp cloth should.
of inactivity, and/or an outdoor temperature
• Do not remove float from inside Comem RIS2
below that of the environment, a vacuum may
form inside the transformer, with consequent fall
of the oil level visible on the external chamber of
the device. This problem may be solved by
WARNING removing the lead seal on the cap 2, unscrewing
the cap 6 and topping up the oil level slowly with
the aid of a funnel until the device is completely
• DO NOT USE THE OIL FILTER ON THE COMEM full, taking care not to let it overflow. Close the
RIS2 FOR GENERAL FILLING OF THE device with the cap 6.
TRANSFORMER, ONLY FOR TOPPING UP THE
DEVICE
• WHEN FILLING THE COMEM RIS2. WITH OIL
MAKE SURE THE BLEED COCK IS OPEN AND
FILL UNTIL FLOAT REACHES THE “MAX”
POSITION.
• AFTER FILLING ENSURE THE BLEED COCK AND
FILLER CAP ARE FULLY CLOSED. HAND
TIGHTEN ONLY, NO TOOLS REQUIRED.
• AFTER SETTING THE THERMOMETER POINTER
ENSURE THE PROTECTIVE WINDOW IS
SECURED, HAND TIGHTEN ONLY.
• CHECK THE CABLE GLAND M25X1,5 IS
SECURELY FITTED.
• THE EVENT OF A MAJOR OIL LEVEL VARIATION
OR HIGH GAS EVOLVEMENT THE FLOAT WILL
REACH “MIN” POSITION, TRIGGERING THE
ALARM SWITCH, IT WILL THEN BE NECESSARY
TO BLEED OFF GAS OR ADD OIL.
 TRANSFORMER COMPONENTS 9

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3. Installation

Once the oil level in the device has been topped up,
the transformer may be started.
If there is no oil available for topping up, ABB
CAUTION supplies a set of accessories with the pump which
can create a vacuum in the device, thus restoring the
oil level.
IT IS RECOMENDED TO CLOSE THE CUP 6
WITHOUT TOOLS OR SPANNER. AT LEAST, IT IS Instructions
POSSIBLE TO USE A DEDICATED TOOL: (SEE The operations are performed as follows:
PICTURE 2) A) Remove the cap “2”, screw the valve “3” and its
nipple onto the tap “1”.
B) Remove the cap “4”, fit the pump “5” by means of
the threaded coupling provided and turn the lever
to OFF position.
C) The pump is already set to create a vacuum.
D) To restore the oil level inside the R.I.S. device,
open the lever of the tap “1” and suck with the
pump “5”. After this operation, close the lever of
the tap “1”.
E) Release air from the pump, turning the lever to
ON position.
If the oil level reached is not sufficient, repeat
operations “D” and “E”.
Once the operations are complete, remove the
components “5” and “3” and close the device with
the cap “2”.
Picture 2

ON

4
5
3
2

1
6
MAX MAX

MIN
MIN
10 I N T E G R AT E D S A F E T Y D E V I C E | INSTRUCTION MANUAL

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3. Installation
3.4 Drawings

All dimensions in mm
 TRANSFORMER COMPONENTS 11

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4. Test
— Routine tests
Before shipment each piece is also subjected to the
Comem RIS2 has fully passed the following routine tests:
type tests prescribed by both • Tightness test: 30 minutes - 1 bar - with oil at 90 °C
• Operation of thermostats
European Standard EN 50216-3 and • Pressure switch operation
by ABB internal technical standards, • Oil level switch operation

which are listed as follows: Options on request

Type tests • Pneumatic pump set / oil re-fill in altitude. Code:
• Pressure overload: 2.5 bar - 2 minutes - with oil at 1ZBG000053-SPAR.
115 °C
Supply conditions
• Operation at extreme temperatures: at -40 °C and
Comem RIS2 is supplied in a single sturdy carton
120 °
(dimensions: 400 mm x 200 mm x 160 mm, weight:
• Classification of the IP 66 protection rating:
2.2 kg) and complete with the following accessories:
EN 60529
• Instruction booklet for installation and use
• Classification of ambient conditions: 4K2, 4Z2,
• Fixing kit
4B1, 4C2, 4S3, according to EN 60721-3-4
• Test report.
• Mechanical vibrations 4M4 (shock 250 m/sec 2.
Time spectrum “I”: 11 ms), according to EN 60721-3-4
• Gas or oil volume for contact switching at ambient
temperature and at the average working
temperature of the transformer: max. 150 cm3
• Contact response time: < 0.5 seconds
• Allowed max. magnetic field value: 25 mT (no
intervention of Comem RIS2 According to
EN 50216-3
• Tightness test - 1000 hours in saline saturated
atmosphere UNI-ISO 9227-93 (NSS)
• Tightness test against UV ageing according to UNI
ISO 4892 .
 9AKK107046A5449_EN_22-07-2019

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ABB S.p.A.
COMEM Operating Unit
Strada Regionale 11, Signolo 22 The data and illustrations are not binding. We reserve the right to modify
36054 Montebello Vicentino (VI) - ITALY the contents of this document without prior notice following technical
and product developments.
www.abb.com/transformercomponents
© Copyright 2019 ABB. All rights reserved.