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JLG 450aj Sii

This illustrated parts manual provides assembly instructions and diagrams for various components of 450A and 450AJ Series II boom lifts, including the frame, turntable, boom, and platform. It specifies the correct parts manual for machines based on serial number and country of manufacture. The document was last revised on November 27, 2013.

Uploaded by

Lloyd
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
271 views

JLG 450aj Sii

This illustrated parts manual provides assembly instructions and diagrams for various components of 450A and 450AJ Series II boom lifts, including the frame, turntable, boom, and platform. It specifies the correct parts manual for machines based on serial number and country of manufacture. The document was last revised on November 27, 2013.

Uploaded by

Lloyd
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 312

Illustrated Parts Manual

Models
450A & 450AJ
Series II

S/N 0300160835
TO PRESENT
&
S/N E300001114
TO PRESENT

3121291

November 27, 2013


REVISION LOG

NOTE: The 450A/AJ Series II may be manufactured by JLG Industries in the following countries: USA, Belgium or
Romania. Refer to the Serial Number Tag to determine the country of manufacture. The country of manufacture may be
determined by the Serial Number. Boom Lifts manufactured in the USA will have a serial number prefix of 03 (i.e.
03XXXXXXXX), Boom Lifts manufactured in Belgium will have a prefix of 13 (i.e. 13XXXXXXXX) and Boom Lifts manufac-
tured in Romania will have a prefix of E3 (i.e. E3XXXXXXXX).
NOTE: Is the Parts Manual you are viewing correct for the machine that you are ordering parts for? See Below:
USA Built Machines Prior to SN 0300124000 - Use Parts Manual p/n 3121243
USA Built Machines SN 0300124000 to SN 0300160835 - Use Parts Manual p/n 3121244
USA Built Machines SN 0300160835 to Present - Use Parts Manual p/n 3121291
Belgium Built Machines Prior to SN 1300006000 - Use Parts Manual p/n 3121243
Belgium Built Machines SN 1300006000 to Present - Use Parts Manual p/n 3121244
Romanian Built Machines SN E300000100 to SN E300001114 - Use Parts Manual P/N 3121244
Romanian Built Machines SN E300001114 to Present - Use Parts Manual P/N 3121291
NOTE: USA Built Machines with SNs 0300159794, 0300159795, 0300160088 & 0300160456 are also built to the same
specs as USA Built Machines SN 0300160835 to Present - Use Parts Manual p/n 3121291.
Romanian Built Machine with SN E300001067 is built to the same specs as Romanian Built Machines SN E300001114
to Present - Use Parts Manual p/n 3121291.

June 15, 2012 - Original Issue (Edited to 1001142990 Revision B)


August 22, 2012 - Revised (Edited to 1001142990 Revision C)
November 6, 2012 - Revised (Edited to 1001142990 Revision C)
March 25, 2013 - Revised (Edited to 1001142990 Revision K & 1001142991 Revision B)
May 15, 2013 - Revised (Edited to 1001142990 Revision L & 1001142991 Revision B)
August 28, 2013 - Revised (Edited to 1001142990 Revision N & 1001142991 Revision B)
November 27, 2013 - Revised (Edited to 1001142990 Revision T & 1001142991 Revision E & 1001160070 Revision C)

3121291 450A & 450AJ Series II A


REVISION LOG

B 450A & 450AJ Series II 3121291


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1


1-1 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR . . . . . . . . . . . . . . 1-2
1-2 AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR . . . . . . . . . . . . . . . . . . 1-6
1-3 AXLE AND STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 TIRE AND WHEEL DRIVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 DRIVE HUB/BRAKE ASSEMBLY (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-6 DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
1-7 DRIVE MOTOR ASSEMBLY (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
1-8 DRIVE MOTOR ASSEMBLY (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
1-9 DRIVE VALVES AND FRAME SHIELDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 1-30
1-10 TOW BAR (NON-FOLDING) INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 1-34
1-11 TOW BAR (FOLDING) INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2-1 MAIN CONTROL VALVE AND ALARM INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-5 SWING BEARING & ROTATION BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-6 CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) . . . . . . . . . . . . . . . 2-14
2-7 CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES). . . . . . . . . . 2-22
2-8 DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) . . . . . . . . . . . . . . . 2-30
2-9 DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) . . . . . . . . . 2-38
2-10 DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES) . . . . . . . . . . . . . . 2-46
2-11 GM ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
2-12 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
2-13 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
2-14 AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
2-15 TANK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
2-16 LP TANK INSTALLATION (GM ENGINE MACHINES ONLY) . . . . . . . . . . . . . . . . . . . . . 2-74
2-17 GROUND CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
2-18 LIGHT INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
2-19 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1


3-1 TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) . . 3-2
3-2 TOWER/MID BOOMS AND CYLINDERS INSTALLATION (ROMANIAN BUILT
MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-3 MAIN BOOM INSTALLATION - 450A SERIES II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-4 MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) . . . . . . . . . 3-16
3-5 MAIN BOOM INSTALLATION - 450AJ SERIES II (ROMANIAN BUILT MACHINES) . . . 3-20
3-6 MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-7 ROTATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-8 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS. . . . . . . . . . . . . . . . . . 3-32

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1


4-1 PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL) . . . . . . . . . . 4-6
4-3 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 PLATFORM CONSOLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-5 CONTROLLER ASSEMBLY (LIFT AND SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

3121291 450A & 450AJ Series II i


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

4-6 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1


5-1 USA BUILT MACHINES/AXLE LOCKOUT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) . . 5-4
5-3 USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II
WITHOUT ARCTIC PACKAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 USA BUILT MACHINES/ LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II
WITH ARCTIC PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II WITHOUT
ARCTIC PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II WITH ARCTIC
PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7 USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-8 USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER. . . . . . . . . . . . . . . . . . . . . . 5-16
5-9 USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) . . . . . . . . . . . . . . . . . . 5-18
5-10 USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II WITHOUT
ARCTIC PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-11 USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II WITH ARCTIC
PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-12 USA BUILT MACHINES/STEER CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-13 USA BUILT MACHINES/TELESCOPE CYLINDER (SN 0300160835 TO
SN 0300175029) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-14 USA BUILT MACHINES/TELESCOPE CYLINDER (SN 0300175029 TO PRESENT) . . 5-28
5-15 ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER . . . . . . . . . . . . . . . . . . . . 5-30
5-16 ROMANIAN BUILT MACHINES/LEVEL (PLATFORM Slave) CYLINDER . . . . . . . . . . . . 5-32
5-17 ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5-18 ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER. . . . . . . . . . . . . . . . . . 5-36
5-19 ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER. . . . . . . . . . . . . . . . 5-38
5-20 ROMANIAN BUILT MACHINES/MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-21 ROMANIAN BUILT MACHINES/STEER CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5-22 ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . 5-44

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1


6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 DRIVE HYDRAULIC DIAGRAM - 2WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-4 DRIVE HYDRAULIC DIAGRAM - 4WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-5 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-6 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1


7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1


8-1 DECAL INSTALLATION - ANSI SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION - ANSI EXPORT SPECS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 DECALS INSTALLATION - AUSTRALIAN & CE SPECS . . . . . . . . . . . . . . . . . . . . . . . . 8-12

ii 450A & 450AJ Series II 3121291


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3121291 450A & 450AJ Series II iii


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

iv 450A & 450AJ Series II 3121291


SECTION 1
FRAME

3121291 450A & 450AJ Series II 1-1


SECTION 1 FRAME

FIGURE 1-1.AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR

101
105

110

108
4 5
8 106 4 101
13 111 106 102
114 103
112
6
202 1 109 107
3
101
104 1
113 2
12
212 11 9

7 209
208
204 203
10
211 202

209 214 303


207 205
302
212
310
201 213 308
306
206
303
212
304
210
215
211 204
307
309
316
215 211 314
311
305
313
315 301

1-2 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: 2WD Machines are USA Built Machines Only.

1001139695 Ref FIXED AXLE INSTALLATION B

1 0100011 AR Compound, Locking


2 0641616 2 Bolt 3/8in-16NC x 2in
3 0642012 1 Bolt 5/8in-11NC x 1-1/2in
4 0961950 2 Bushing
5 3422592 1 Pin, Axle Pivot
6 3841258 1 Keeper, Pin
7 4071121 2 Shim
8 4740229 1 Thrustwasher
9 4751600 2 Flatwasher 3/8in Regular
10 1001093846 2 Plate
11 1001093851 2 Plate, Shim
12 1001139704 1 Axle
13 4071101 1 Shim

1001139690 Ref OSCILLATING AXLE INSTALLATION C

101 0100011 AR Compound, Locking


102 0100038 AR Primer, Locking #7471
103 0641814 8 Bolt 1/2in-13NC x 1-3/4in
104 0642012 1 Bolt 5/8in-11NC x 1-1/2in
105 0791506 4 Screw, 5/16in-18NC x 3/4in
106 0961950 2 Bushing
107 1684465 2 Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
108 3422592 1 Pin, Axle Pivot
109 3841258 1 Keeper, Pin
110 4641265 1 Lockout Valve Assembly
111 4740229 1 Thrustwasher
112 4891800 8 Flatwasher, Hardened 1/2in
113 1001139704 1 Axle
114 4071101 1 Shim

1001139697 Ref STEERING INSTALLATION A

201 1001143434 1 Steer Cylinder Assembly (See CYLINDER SECTION for


Breakdown)
202 2780230 2 Hub/Spindle Assembly (See Items 301 to 316 for Breakdown)
203 3422692 2 Kingpin
204 1001140570 2 Tie-Rod
205 0440162 2 Thrustwasher
206 3450808 2 Pin, Cotter 1/4in x 2in
207 0681822 4 Bolt 1/2in-13NC x 2-3/4in (Grade 8)
208 0641606 4 Bolt 3/8in-16NC x 3/4in
209 0100011 AR Compound, Locking
210 3323003 2 Nut 1-1/4in-12NF

3121291 450A & 450AJ Series II 1-3


SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
211 3312008 4 Nut 5/8in-11NC
212 3900109 4 Screw, Shoulder
213 4713000 2 Flatwasher 1-1/4in
214 4891800 2 Flatwasher 1/2in Hardened
215 4740086 2 Thrustwasher

2780230 Ref HUB ASSEMBLY A

301 7020033 2 Cap, Dust (1 per Assembly)


302 7020034 2 Spindle Assembly (1 per Assembly)
303 0961951 4 Bushing (2 per Assembly)
304 0962140 2 Bearing (1 per Assembly)
305 7020035 2 Hub (1 per Assembly) (Includes 306 & 307)
306 7020036 2 Cup, Bearing - Inner (1 per Assembly)
307 7020038 2 Cup, Bearing - Outer (1 per Assembly)
308 7020037 2 Cone, Bearing - Inner (1 per Assembly)
309 7020039 2 Cone, Bearing - Outer (1 per Assembly)
310 7020040 2 Seal (1 per Assembly)
311 7020041 18 Stud, Wheel (9 per Assembly)
312 Not Used
313 7020042 18 Lugnut (9 per Assembly)
314 7020054 2 Nut, Castle (1 Per Assembly)
315 3450608 2 Pin, Cotter (1 Per Assembly)
316 7020055 2 Flatwasher (1 Per Assembly)

1-4 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 1-5


SECTION 1 FRAME

FIGURE 1-2.AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR

101
105

110

5
4 108
101
8 106 4 102
13 111 106 103
114 112
6
1 109 107
3
101
104 1
113 2
12
221 11 9

7 201
210 205
222
229 213
10
211 209

201 228 303


206 203
302
218
226
310
231 223 308
306
215
303
226 218
207 304
212
224
211 230
207 307
201 309
202 204
220 219 316
217 224 211 314
207
227 311
214 305
207 313
225 315 301
226

216 208
225

1-6 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: 2WD Machines are USA Built Machines Only.

1001139694 Ref FIXED AXLE INSTALLATION B

1 0100011 AR Compound, Locking


2 0641616 2 Bolt 3/8in-16NC x 2in
3 0642012 1 Bolt 5/8in-11NC x 1-1/2in
4 0961950 2 Bushing
5 3422592 1 Pin, Axle Pivot
6 3841258 1 Keeper, Pin
7 4071121 2 Shim
8 4740229 1 Thrustwasher
9 4751600 2 Flatwasher 3/8in Regular
10 1001093846 2 Plate
11 1001093851 2 Plate, Shim
12 1001139705 1 Axle
13 4071101 1 Shim

1001139693 Ref OSCILLATING AXLE INSTALLATION B

101 0100011 AR Compound, Locking


102 0100038 AR Primer, Locking #7471
103 0641814 8 Bolt 1/2in-13NC x 1-3/4in
104 0642012 1 Bolt 5/8in-11NC x 1-1/2in
105 0791506 4 Screw, 5/16in-18NC x 3/4in
106 0961950 2 Bushing
107 1684465 2 Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
108 3422592 1 Pin, Axle Pivot
109 3841258 1 Keeper, Pin
110 4641265 1 Lockout Valve Assembly
111 4740229 1 Thrustwasher
112 4891800 8 Flatwasher, 1/2in Hardened
113 1001139705 1 Axle
114 4071101 1 Shim

1001139901 Ref STEERING INSTALLATION B

201 0100011 AR Compound, Locking


202 0100038 AR Primer, Locking #7471
203 0440162 2 Thrustwasher
204 0641508 1 Bolt 5/16in-18NC x 1in
205 0641606 4 Bolt 3/8in-16NC x 3/4in
206 0681822 4 Bolt 1/2in-13NC x 2-3/4in (Grade 8)
207 0962292 4 Bushing
208 0962348 1 Bushing
209 2780230 2 Hub/Spindle Assembly (See Items 301 to 316 for Breakdown)
210 3272205 1 Locknut 1in-8NC (Grade 8)
211 3312008 4 Nut 5/8in-11NC

3121291 450A & 450AJ Series II 1-7


SECTION 1 FRAME

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
212 3323003 2 Nut 1-1/4in-12NF
213 3422692 2 Kingpin
214 3422848 1 Pin, Hitch
215 3450808 2 Pin, Cotter 1/4in x 2in
216 3574235 1 Plate, Tow Bar Pivot
217 3841143 1 Keeper
218 3900109 2 Screw, Shoulder 3/4in x 1-3/4in
219 3900295 1 Screw, Shoulder 1in x 3in
220 3900296 1 Screw, Shoulder 1in x 4-1/2in
221 3900327 2 Screw, Shoulder 3/4in x 2in
222 4712400 1 Flatwasher 7/8in Thin
223 4713000 2 Flatwasher 1-1/4in Thin
224 4740086 4 Thrustwasher
225 4740155 2 Thrustwasher
226 4740491 3 Thrustwasher
227 1 Link Options:
4846802 SN 0300160835 to SN 0300173281
1001150315 SN 0300173281 to Present
228 4891800 4 Flatwasher 1/2in Hardened
229 1 Tie-Rod Options:
1001139877 SN 0300160835 to SN 0300173281
1001150314 SN 0300173281 to Present
230 1001140570 1 Tie-Rod
231 1001143434 1 Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown):

2780230 Ref HUB ASSEMBLY A

301 7020033 2 Cap, Dust (1 per Assembly)


302 7020034 2 Spindle Assembly (1 per Assembly)
303 0961951 4 Bushing (2 per Assembly)
304 0962140 2 Bearing (1 per Assembly)
305 7020035 2 Hub (1 per Assembly) (Includes 306 & 307)
306 7020036 2 Cup, Bearing - Inner(1 per Assembly)
307 7020038 2 Cup, Bearing - Outer (1 per Assembly)
308 7020037 2 Cone, Bearing - Inner (1 per Assembly)
309 7020039 2 Cone, Bearing - Outer (1 per Assembly)
310 7020040 2 Seal (1 per Assembly)
311 7020041 18 Stud, Wheel (9 per Assembly)
312 Not Used
313 7020042 18 Lugnut (9 per Assembly)
314 7020054 2 Nut, Castle (1 Per Assembly)
315 3450608 2 Pin, Cotter (1 Per Assembly)
316 7020055 2 Flatwasher (1 Per Assembly)

1-8 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 1-9


SECTION 1 FRAME

FIGURE 1-3.AXLE AND STEERING INSTALLATION - 4WD

105
110
101

4
106
5
108
103
4 102
8 106 101
12 111 112
114

6
1 109 107
3 2
212A 113 1
101
11
104 9
10
OR
7 201
204
209
217
216
215 203
201 208
206

212B 201
205A
221 220
211 201
205A
220
214 213A
201 217
205B 219
211 208
220 214
207 202
223
210
217C 218
OR

217B 201
204
214
222 213B

1-10 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001139495 Ref FIXED AXLE INSTALLATION B
Ref Note: 4WD Fixed Axle Machines are USA Built Machines
Only.

1 0100011 AR Compound, Locking


2 0641622 2 Bolt 3/8in-16NC x 2-3/4in
3 0642012 1 Bolt 5/8in-11NC x 1-1/2in
4 0961950 2 Bushing
5 3422592 1 Pin, Axle Pivot
6 3841258 1 Keeper, Pin
7 4071121 2 Shim
8 4740229 1 Thrustwasher
9 4751600 2 Flatwasher 3/8in Regular
10 1001093851 2 Plate, Stop
11 1001098130 1 Axle
12 4071101 1 Shim

1001139087 Ref OSCILLATING AXLE INSTALLATION C

101 0100011 AR Compound, Locking


102 0100019 AR Primer, Locking
103 0641814 8 Bolt 1/2in-13NC x 1-3/4in
104 0642012 1 Bolt 5/8in-11NC x 1-1/2in
105 0791506 4 Screw, 5/16in-18NC x 3/4in
106 0961950 2 Bushing
107 1684465 2 Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
108 3422592 1 Pin, Axle Pivot
109 3841258 1 Keeper, Pin
110 4641265 1 Lockout Valve Assembly
111 4740229 1 Thrustwasher
112 4891800 8 Flatwasher, 1/2in Hardened
113 1001098130 1 Axle
114 4071101 1 Shim

Ref STEERING INSTALLATION


1001139049 Ref USA Built Machines SN 0300160835 to SN 0300165399 B
1001139935 Ref USA Built Machines SN 0300165399 to Present B
1001139935 Ref Romanian Built Machines SN E300001114 to Present B

201 0100011 AR Compound, Locking


202 0440271 2 Thrustwasher
203 0440291 2 Bushing
204 0641606 16 Bolt 3/8in-16NC x 3/4in
205 AR Bolt 3/8in-16NC Options:
205A 0681608 4 Bolt 1in Grade 8
205B 0681607 2 Bolt 7/8in Grade 5
206 0681820 4 Bolt 1/2in-13NC x 2-1/2in (Grade 8)
207 0962140 2 Bushing

3121291 450A & 450AJ Series II 1-11


SECTION 1 FRAME

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
208 3020029 AR Grease, Bearing (Not Shown)
209 2 Kingpin Options:
3423081 Kingpin (USA Built Machines SN 0300161285 to
SN 0300165399)
1001139141 Kingpin (USA Built Machines SN 0300165399 to Present)
1001139141 Kingpin (Romanian Built Machines SN E300001114 to
Present)
210 3780182 2 O-Ring
211 3841520 4 Keeper
212 1 Spindle (Left Side) Options:
212A 4130405 USA Built Machines SN 0300161285 to SN 0300165399
212B 1001139645 USA Built Machines SN 0300165399 to Present
1001139645 Romanian Built Machines SN E300001114 to Present
213 1 Spindle (Right Side) Options:
213A 4130406 USA Built Machines SN 0300161285 to SN 0300165399
213B 1001139645 USA Built Machines SN 0300165399 to Present
1001139645 Romanian Built Machines SN E300001114 to Present
214 4740086 4 Thrustwasher
215 4891800 4 Flatwasher 1/2in Hardened
216 1001138780 AR Shim (USA Built Machines SN 0300161285 to
SN 0300165399 Only)
217 2 Tie-Rod Options:
217A 1001139048 Tie-Rod (USA Built Machines SN 0300161285 to
SN 0300165399)
217B 1001139892 Tie-Rod (USA Built Machines SN 0300165399 to Present &
Romanian Built Machines SN E300001114 to Present)
217C 1001139943 2 Bushing for 1001139892 Tie-Rod (1 Per Tie-Rod)
218 1001139141 2 Kingpin
219 1001139476 2 Bearing
220 AR Pin Options:
1001139586 4 Pin (USA Built Machines SN 0300161285 to
SN 0300165399)
1001116867 2 Pin (USA Built Machines SN 0300165399 to Present &
Romanian Built Machines SN E300001114 to Present)
221 1001143434 1 Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
222 3312008 AR Nut, Flanged 5/8in-11NC
223 3900255 2 Screw, Shoulder

1-12 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 1-13


SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION

203
202 205

206

201

10
115
9
114 204

2WD & 8
4WD REAR 111
112
1
12
101
117
4WD 18 25
FRONT 127 120

OR
101
107
127

19 2
128 5
102
108

1-14 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275853 Ref WHEEL DRIVE INSTALLATION (2WD) F
Ref Note: 2WD Machines are USA Built Machines Only.

1 0100011 AR Compound, Locking


2 0100019 AR Compound, Locking
3 to 4 Not Used
5 0682014 12 Bolt 5/8in-11NC x 1-3/4in (Grade 8)
6 to 7 Not Used
8 2780267 2 Drive Hub/Brake Assembly (See DRIVE HUB/BRAKE
ASSEMBLY (REAR) For Breakdown)
9 3160351 2 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY (2WD)
for Breakdown)
10 3300106 18 Lugnut
11 Not Used
12 3311801 4 Nut 1/2in-13NC
13 to 17 Not Used
18 4891800 4 Flatwasher 1/2in Hardened
19 4892000 12 Flatwasher 5/8in Hardened
20 to 24 Not Used
25 3960526 2 Gasket

0275854 Ref WHEEL DRIVE INSTALLATIONS (4WD) C

101 0100011 AR Compound, Locking


102 0100019 AR Compound, Locking
103 to 106 Not Used
107 0681810 4 Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Front Axle)
108 0682014 12 Bolt 5/8in-11NC x 1-3/4in (Grade 8)
109 to 110 Not Used
111 2780267 2 Drive Hub/Brake Assembly (Rear) (See DRIVE HUB/BRAKE
ASSEMBLY (REAR) For Breakdown)
112 2780268 2 Drive Hub/Brake Assembly (Front) (See DRIVE HUB ASSEMBLY
(FRONT) (4WD ONLY) For Breakdown)
113 Not Used
114 3160348 4 Drive Motor Assembly (See FDRIVE MOTOR ASSEMBLY (4WD)
for Breakdown)
115 3300106 36 Lugnut
116 Not Used
117 3311801 4 Nut 1/2in-13NC (Rear Axle)
118 to 119 Not Used
120 3960526 4 Gasket
121 to 126 Not Used
127 4891800 8 Flatwasher 1/2in Hardened
128 4892000 24 Flatwasher 5/8in Hardened

3121291 450A & 450AJ Series II 1-15


SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref TIRE AND WHEEL INSTALLATIONS
0270091 Ref 12 x 16.5 Pneumatic (Available on ANSI, ANSI Export, CSA & C
Japanese Specs)
0272310 Ref 12 x 16.5 Pneumatic TS (Available on ANSI, ANSI Export, CSA B
& Japanese Specs)
0270650 Ref 12 x 16.5 Pneumatic Non-Marking (Available on ANSI, ANSI B
Export, CSA & Japanese Specs)
0270092 Ref 12 x 16.5 Foam-Filled (Available on All Specs) C
0270653 Ref 12 x 16.5 Foam-Filled Non-Marking (Available on All Specs) B
0271995 Ref 14 x 17.5 Pneumatic (Available on ANSI, ANSI Export, CSA & B
Japanese Specs)
0271998 Ref 14 x 17.5 Foam-Filled (Available on All Specs) A
0272311 Ref 14 x 17.5 Pneumatic TS (Available on ANSI, ANSI Export, CSA B
& Japanese Specs)
0258029 Ref 33/1550 x 16.5 Pneumatic (Available on ANSI, ANSI Export, B
CSA & Japanese Specs)
0272300 Ref 33/1550 x 16.5 Pneumatic TS (Available on ANSI, ANSI Export, 1
CSA & Japanese Specs)
0258031 Ref 33/1550 x 16.5 Foam-Filled (Available on All Specs) B
1001151030 Ref 33 x 16LL500 Pneumatic Turf & Sand (Available on 450AJ A
Series II ANSI, ANSI Export, CSA & Japanese Specs)

Use 1001148863 2 12 x 16.5 Pneumatic Right Side (was p/n 0270074) B/B
Use 1001148871 2 12 x 16.5 Pneumatic Right Side (TS) (was p/n 0272336) B/B
Use 1001148867 2 12 x 16.5 Pneumatic Right Side (See Note) (was p/n 0270651) B/B
Use 1001148864 2 12 x 16.5 Pneumatic Left Side (was p/n 0270075) B/B
Use 1001148872 2 12 x 16.5 Pneumatic Left Side (TS) (was p/n 0272337) B/B
Use 1001148868 2 12 x 16.5 Pneumatic Left Side (See Note) (was p/n 0270652) B/B
Use 1001148865 2 12 x 16.5 Foam-Filled Right Side (See Note) (was p/n 0270076) C/C
Use 1001148869 2 12 x 16.5 Foam-Filled Right Side (Non-Marking) (See Note) C/C
(was p/n 0270654)
Use 1001148866 2 12 x 16.5 Foam-Filled Left Side (See Note) (was p/n 0270077) C/C
Use 1001148870 2 12 x 16.5 Foam-Filled Left Side (Non-Marking) (See Note) C/C
(was p/n 0270655)
Use 1001148873 2 14 x 17.5 Pneumatic Right Side (was p/n 0271993) B/B
Use 1001148877 2 14 x 17.5 Pneumatic Right Side (TS) (was p/n 0272352) B/B
Use 1001148874 2 14 x 17.5 Pneumatic Left Side (was p/n 0271994) B/B
Use 1001148878 2 14 x 17.5 Pneumatic Left Side (TS) (was p/n 0272353) B/B
Use 1001148875 2 14 x 17.5 Foam-Filled Right Side (See Note) (was p/n 0271997) B/B
Use 1001148876 2 14 x 17.5 Foam-Filled Left Side (See Note) (was p/n 0271996) B/B
0257755 2 33/1550 x 16.5 Pneumatic Right Side C
0272360 2 33/1550 x 16.5 Pneumatic TS Right Side A
0257756 2 33/1550 x 16.5 Pneumatic Left Side C
0272361 2 33/1550 x 16.5 Pneumatic TS Left Side A
0258011 2 33/1550 x 16.5 Foam-Filled Right Side E
0258012 2 33/1550 x 16.5 Foam-Filled Left Side E
1001151026 4 33 x 16LL500 Pneumatic Turf & Sand B

1-16 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Assemblies may require ballast/foam filling to
manufacturer’s specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly.
201 1 Decal Options:
1702740 Decal - 90PSI (Pneumatic Only except Turf & Sand Tire)
1703067 Decal - 40PSI (Turf & Sand Tire)
202 1 Tire Options:
4520216 12 x 16.5 NHS
4520240 12 x 16.5 Non-Marking
4520259 14 x 17.5 NHS
4520217 33/1550 x 16.5 NHS
4520262 33 x 16LL500 Turf & Sand A
203 1 Valve Stem Options (Pneumatic Only):
4640113 All except 33/1550 x 16.5 Foam-Filled Tire & Wheel Assy
8786514 33/1550 x 16.5 Foam-Filled Tire & Wheel Assy Only
1001149953 1 Cap, Valve Stem (Foam Filled Only)
204 1 Rim, Wheel Options:
Use 1001147274 16.5 x 9.75 (Use with 12 x 16.5 Tires) (was p/n 4860213)
4860179 16.5 x 12 (Use with 33/1550 x 16.5 Tires)
Use 1001146397 17.5 x 10.5 (Use with 14 x 17.5 Tires) (was p/n 4860198)
4860237 19.5 x 14 (Use with 33 x 16LL500 Turf & Sand Tires)
205 1120552 1 Cap, Valve Stem (TS Tire Only)
206 1705364 1 Decal - Tire Sealant (TS Tire Only)

3121291 450A & 450AJ Series II 1-17


SECTION 1 FRAME

FIGURE 1-5.DRIVE HUB/BRAKE ASSEMBLY (REAR)

150
151
152
153
154
30
7B 27
7D
111
7C
110
7D
7 112

7A 121 102
6F

6E
12
6D 122
2 123
6C

6 6G 119
6J
6 1 104
6G 6B
1H
103
1F
13 13
6A 106
1E
1
103

5A
1G
106 17

4 101

1N
5 3G 116
1D
3E 115

1C 109

118
3 1B 117
3A
1
3B 1A 107
120
16 3C
3D
8 3C
108
15
3F
14
114
11
113
3B 105

28
29

1-18 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780267 Ref DRIVE HUB/BRAKE ASSEMBLY D

1 See Note 1 Spindle/Housing Assembly (Note: Not Available - Individual


Components)
1A 7017059 1 Spindle
1B 7001998 1 Seal
1C 7010429 1 Cone, Bearing (Includes Item 1D)
1D 7010429 1 Cup, Bearing (Includes Item 1C)
1E 7000257 1 Cup, Bearing
1F 7000258 1 Cone, Bearing
1G 7007601 1 Housing/Ring Gear
1H 7000232 1 Thrustwasher
1I 7000229 1 Ring, Retaining
1J Not Used
1K Not Used
1L Not Used
1M Not Used
1N 7007640 9 Stud, Wheel
2 7000246 1 Gear, Internal
3 7024712 1 Carrier Assembly
3A Use 7024712 1 Carrier
3B Use 7024712 6 Ring, Retaining
3C Use 7024712 AR Bearing, Needle
3D Use 7024712 3 Thrustwasher
3E Use 7024712 3 Shaft, Planet
3F Use 7024712 3 Gear, Planet
3G Use 7024712 3 Rollpin
4 7000248 1 Ring Gear
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 Use 70001349 1 Cover Assembly (was p/n 7017090)
6A Use 70001349 1 Spacer, Thrust (was p/n 7017097)
6B Use 70001349 1 Plate, Cover (was p/n 7017091)
6C Use 70001349 1 O-Ring (was p/n 7017095)
6D Use 70001349 1 Rod, Disconnect (was p/n 7017092)
6E Use 70001349 1 Cap, Disengage (was p/n 7017093)
6F Use 70001349 2 Bolt (was p/n 0641404)
6G 7017094 1 Plug, Pipe
6H Not Used
6I See Note 4 Rivet (Note: Not Available - Purchase Locally)
6J See Note 1 Plate, ID (Note: Not Available for Purchase)
7 1 Input Shaft Assembly
7A 7024714 1 Shaft
7B 7000261 1 Ring, Retaining
7C 7000262 1 Spring
7D 7000263 2 Spacer, Thrust
8 7024713 1 Gear, Sun
9 to 10 Not Used
11 7000253 1 Thrustwasher

3121291 450A & 450AJ Series II 1-19


SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
12 7017067 12 Bolt
13 7017080 4 Pin, Dowell
14 7000206 1 Coupling
15 7024715 1 Spacer, Input
16 7024716 1 Spacer, Input
17 7024182 1 Brake Assembly (See Items 101-154 for Breakdown)
18 to 26 Not Used
27 7024705 1 O-Ring
28 7024717 2 Rod, Threaded
29 7024718 2 Nut 1/2in-13NC
30 7000731 1 Gasket

7024182 Ref BRAKE ASSEMBLY

101 7024189 1 Shaft


102 Use 7024182 1 Housing
103 Use 7024193 2 Plate, Friction
104 Use 7024193 1 Plate, Pressure
105 7000731 1 Gasket
106 Use 7024193 2 Plate, Outer
107 See Note 1 Gasket (Note: Use Item 150, 153 or 154.)
108 7024191 1 Cylinder
109 7024192 1 Piston
110 See Note 1 Bearing, Ball (Note: Use Item 154)
111 See Note 1 Ring, Retaining (Note: Use Item 154)
112 See Note 1 Seal, Shaft (Note: Use Item 154)
113 See Note 6 Capscrew (Note: Not Available - Purchase Locally)
114 See Note 6 Lockwasher (Note: Not Available - Purchase Locally)
115 Use 7024194 1 O-Ring
116 Use 7024194 1 Ring, Back-up
117 Use 7024194 1 O-Ring
118 Use 7024194 1 Ring, Back-up
119 7024190 2 Pin, Dowel
120 See Note 1 Plug (Note: Not Available - Purchase Locally)
121 See Note 2 Plug (Note: Not Available - Purchase Locally)
122 Use 7024196 10 Spring Kit (Natural)
123 Use 7024196 2 Spring Kit (Blue)
124 to 149 Not Used
150 7024194 1 Seal Kit, Brake (Includes Items 105, 107 & 115-118)
151 Use 7024196 1 Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122)
(was p/n 7024195)
152 7024196 1 Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122 &
2 Blue Colored Springs Item 123)
153 7024193 1 Friction Disc Kit, Brake (Includes Items 103, 104, 106 & 107)
154 7024197 1 Bearing Kit - 7024182 Brake (Includes Items 107 & 110-112)

1-20 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 1-21


SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY)

3G
1H
6F
3E

6E 1F
12
6D
6C

6G 3 1E
6
3A 1
6J
6
6G 6B
3B
1G
16 3C

3D
8
13 3C
13
6A 15
3F 1N
11
3B 1D
7B
5A 7D

7C
1C
7D
7
4 1B

7A 1
1A
5

1
14

1-22 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780268 Ref DRIVE HUB ASSEMBLY C

1 See Note 1 Spindle/Housing Assembly (Note: Not Available - Individual


Components)
1A 7017059 1 Spindle
1B 7001998 1 Seal
1C 7010429 1 Cone, Bearing (Includes Item 1D)
1D 7010429 1 Cup, Bearing (Includes Item 1C)
1E 7000257 1 Cup, Bearing
1F 7000258 1 Cone, Bearing
1G 7007601 1 Housing/Ring Gear
1H 7000232 1 Thrustwasher
1I 7000229 1 Ring, Retaining
1J to 1M Not Used
1N 7007640 9 Stud, Wheel
2 7000246 1 Gear, Internal
3 7024712 1 Carrier Assembly
3A Use 7024712 1 Carrier
3B Use 7024712 6 Ring, Retaining
3C Use 7024712 AR Bearing, Needle
3D Use 7024712 3 Thrustwasher
3E Use 7024712 3 Shaft, Planet
3F Use 7024712 3 Gear, Planet
3G Use 7024712 3 Rollpin
4 7000248 1 Ring Gear
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 Use 70001349 1 Cover Assembly (was p/n 7017090)
6A Use 70001349 1 Spacer, Thrust (was p/n 7017097)
6B Use 70001349 1 Plate, Cover (was p/n 7017091)
6C Use 70001349 1 O-Ring (was p/n 7017095)
6D Use 70001349 1 Rod, Disconnect (was p/n 7017092)
6E Use 70001349 1 Cap, Disengage (was p/n 7017093)
6F Use 70001349 2 Bolt (was p/n 0641404)
6G 7017094 1 Plug, Pipe
6H Not Used
6I See Note 4 Rivet (Note: Not Available - Purchase Locally)
6J See Note 1 Plate, ID (Note: Not Available for Purchase)
7 1 Input Shaft Assembly
7A 7024714 1 Shaft
7B 7000261 1 Ring, Retaining
7C 7000262 1 Spring
7D 7000263 2 Spacer, Thrust
8 7024713 1 Gear, Sun
9 to 10 Not Used
11 7000253 1 Thrustwasher
12 7017067 12 Bolt
13 7017080 4 Pin, Dowel
14 7000206 1 Coupling

3121291 450A & 450AJ Series II 1-23


SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
15 7024715 1 Spacer, Input
16 7024716 1 Spacer, Input

1-24 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 1-25


SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD)


27
28 29
25
24 26 39 37

36
5
35
23 2 6

21
8
20 5
22
14
17
15
16
7A
13
10
9 12
11
4
7
1

31 31 1
32
32
33

34

18 30

38
19
3
50
40
41
3

1-26 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160351 Ref DRIVE MOTOR ASSEMBLY (2WD) B

1 7022302 2 Bearing, Journal


2 7007446 1 Pin
3 7007438 2 Ring, Retaining
4 7022305 1 Swashplate
5 See Note 2 Pin (Note: Not Available for Purchase)
6 Use 7022328 1 Gasket
7 7023907 1 Cylinder Block Kit (Includes Items 7A & 9-17)
7A Use 7023907 1 Block, Cylinder
8 7023908 1 Plate, Valve
9 7021277 1 Guide, Slipper Retainer
10 7021275 3 Pin, Slipper Hold Down
11 Use 7023907 9 Piston Assembly
12 7021276 1 Retainer, Hold Down Pin
13 Use 7023907 1 Retainer, Slipper
14 7022311 1 Ring, Retaining
15 7022312 1 Spring
16 7024868 1 Washer
17 7022314 1 Retainer, Spring
18 7023910 1 Shaft
19 7007439 1 Ring, Retaining
20 70000797 1 Cap, End - Axial
21 7022368 5 Screw
22 7021249 1 Bearing, Needle
23 2220886 1 Plug (Includes Item 24)
24 Use 7022328 1 O-Ring
25 2220883 1 Plug (Includes Item 26)
26 Use 7022328 1 O-Ring
27 7027419 2 Plug (Includes Item 28)
28 Use 7022328 2 O-Ring
29 7024853 1 Seat, Spring
30 Use 3160351 1 Housing
31 2220883 2 Plug (Includes Item 32)
32 Use 7022328 2 O-Ring
33 2220886 1 Plug (Includes Item 34)
34 Use 7022328 1 O-Ring
35 Use 7022328 1 O-Ring
36 Use 7022328 1 Ring, Seal
37 7024854 1 Piston, Servo (Includes Items 35 & 36)
38 7007437 1 Bearing
39 7022326 1 Spring
40 Use 7022328 1 Seal, Lip
41 7022371 1 Washer, Support
42 to 49 Not Used
50 7022328 1 Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)

3121291 450A & 450AJ Series II 1-27


SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD)


27
28 29
25
24 26 39 37

36
5
35
23 2 6

21
8
20 5
22
14
17
15
16
7A
13
10
9 12
11
4
7
1

31 31 1
32
32
33

34

18 30

38
19
3
50
40
41
3

1-28 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160348 Ref DRIVE MOTOR ASSEMBLY (4WD) B

1 7022302 2 Bearing, Journal


2 7007446 1 Pin
3 7007438 2 Ring, Retaining
4 7022305 1 Swashplate
5 See Note 2 Pin (Note: Not Available for Purchase)
6 Use 7022328 1 Gasket
7 7023907 1 Cylinder Block Kit (Includes Items 7A & 9-17)
7A Use 7023907 1 Block, Cylinder
8 7023908 1 Plate, Valve
9 7021277 1 Guide, Slipper Retainer
10 7021275 3 Pin, Slipper Hold Down
11 Use 7023907 9 Piston Assembly
12 7021276 1 Retainer, Hold Down Pin
13 7022310 1 Retainer, Slipper
14 7022311 1 Ring, Retaining
15 7022312 1 Spring
16 7024868 1 Washer
17 7022314 1 Retainer, Spring
18 7023910 1 Shaft
19 7007439 1 Ring, Retaining
20 70000797 1 Cap, End - Axial
21 7022368 5 Screw
22 7021249 1 Bearing, Needle
23 2220886 1 Plug (Includes Item 24)
24 Use 7022328 1 O-Ring
25 2220883 1 Plug (Includes Item 26)
26 Use 7022328 1 O-Ring
27 2220888 2 Plug (Includes Item 28)
28 Use 7022328 2 O-Ring
29 7022372 1 Seat, Spring
30 Use 3160348 1 Housing
31 2220883 2 Plug (Items Item 32)
32 Use 7022328 2 O-Ring
33 2220886 1 Plug (Items Item 34)
34 Use 7022328 1 O-Ring
35 Use 7022328 1 O-Ring
36 Use 7022328 1 Ring, Seal
37 7024854 1 Piston, Servo (Includes Items 35 & 36)
38 7007437 1 Bearing
39 7022326 1 Spring
40 Use 7022328 1 Seal, Lip
41 7022371 1 Washer, Support
42 to 49 Not Used
50 7022328 1 Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)

3121291 450A & 450AJ Series II 1-29


SECTION 1 FRAME

FIGURE 1-9.DRIVE VALVES AND FRAME SHIELDS INSTALLATION


22
201 205 106
202 24
203 126
206
21
103
23
118

126
116

204

206
203
201
202

17
4 15

15B
2WD 17
11
15E
15C 15G
15D
15
116
125
123D
123E
123A 15A 15C
123F 15F 15D
123 105
14
122
125
OR
16
123B 124
123C 3
101
123 104
4WD

123C

1-30 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275853 Ref DRIVE VALVES INSTALLATION - 2WD F
Ref Note: 2WD Machines are USA Built Machines Only.

1 to 2 Not Used
3 0641420 2 Bolt 1/4in-20NC x 2-1/2in
4 0641542 2 Bolt 5/16in-18NC x 5-1/4in
5 to 10 Not Used
11 3311505 2 Locknut 5/16in-18NC
12 to 13 Not Used
14 4641155 1 Valve, Junction Manifold B
15 1001099390 1 Valve, Flow Divider (2WD)
15A 7023917 1 Valve, Cartridge
7021625 1 Seal Kit - 7023917 Cartridge
15B 7022397 2 Valve, Cartridge
7022399 AR Seal Kit - 7022397 Cartridge
15C 70002390 2 Valve, Cartridge
7022399 AR Seal Kit - 70002390 Cartridge
15D 7024881 1 Piston
15E 7024844 1 Plug
15F 70000781 1 Lockdown Kit
15G 7017406 1 Plug
16 4711400 2 Flatwasher 1/4in Thin
17 4751500 4 Flatwasher 5/16in Regular
18 to 20 Not Used
21 0363012 2 Bar, Clamping
22 0641618 4 Bolt 3/8in-16NC x 2-1/4in
23 3340911 4 Rubber, Clamp
24 4751600 4 Flatwasher 3/8in Regular

0275854 Ref DRIVE VALVES INSTALLATIONS - 4WD C

101 0100011 AR Compound, Locking


102 Not Used
103 0363012 2 Bar, Clamping
104 0641420 2 Bolt 1/4in-20NC x 2-1/2in
105 0641560 3 Bolt 5/16in-18NC x 7-1/2in
106 0641618 4 Bolt 3/8in-16NC x 2-1/4in
107 to 115 Not Used
116 3311505 AR Locknut 5/16in-18NC
117 Not Used
118 3340911 4 Rubber, Clamp
119 to 121 Not Used
122 4641155 1 Valve, Junction Manifold B
123 4641510 1 Flow Divider Valve Assembly D
123A 7023917 1 Valve, Cartridge (Flow Divider)
7021625 1 Seal Kit - 7023917 Flow Divider Cartridge
123B 7023934 2 Valve, Cartridge (Flow Divider)
7021655 2 Seal Kit - 7023934 Flow Divider Cartridge

3121291 450A & 450AJ Series II 1-31


SECTION 1 FRAME

FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
123C 7022397 6 Valve, Cartridge (Check)
7022399 6 Seal Kit - 7022397 Check Cartridge
123D 7021639 2 Valve, Cartridge (Check)
7017496 2 Seal Kit - 7021639 Check Cartridge (was p/n 2900756)
123E 7024881 1 Piston, Pilot
123F 70000781 1 Lockdown Kit
124 4711400 2 Flatwasher 1/4in Thin
125 4751500 6 Flatwasher 5/16in Regular
126 4751600 AR Flatwasher 3/8in Regular

Ref FRAME SHIELDS INSTALLATIONS


1001140666 Ref Without Tow Bar C
1001150755 Ref With Tow Bar A

201 0100011 AR Compound, Locking


202 4 Bolt 3/8in-16NC Options:
0641606 Bolt 3/8in-16NC x 3/4in
0641612 Bolt 3/8in-16NC x 1-1/2in
203 4751600 4 Flatwasher 3/8in Regular
204 1001140381 1 Shield, Frame (Rear)
205 1 Shield, Frame (Front) Options:
1001140404 Without Tow Bar
1001150713 With Tow Bar
206 3340860 4 Pad, Rubber (SN 0300165138 to Present Only)

1-32 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 1-33


SECTION 1 FRAME

FIGURE 1-10.TOW BAR (NON-FOLDING) INSTALLATION (OPTIONAL)

101

107
108
109
107
108
109

103
111 110
6
11

206
5

110

202
8

102

106
2

104

105
6
11
4
8
203
10
7

3
1
9

201

202
204
205

1-34 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-10. TOW BAR (NON-FOLDING) INSTALLATION (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Only Available on 2WD Machines.
Ref Note: 2WD Machines are USA Built Machines Only.

1001093876 Ref TOW BAR INSTALLATION - 2WD (OPTIONAL) C

1 0100011 AR Locking, Compound


2 0363019 1 Tow Bar Assembly (See Item 101-111 for Breakdown)
3 0641504 2 Bolt 5/16in-18NC x 1/2in
4 0902733 1 Bracket, Storage (Front)
5 0902734 1 Bracket, Storage (Rear)
6 3311801 4 Nut 1/2in-13NC
7 3539662 1 Plate, Valve Mounting (Welded on Plate):
8 4300048 4 Stud (Welded on Plate)
9 4640261 1 Steer/Tow Select Valve
10 4711500 2 Flatwasher 5/16in Narrow
11 4751800 4 Flatwasher 1/2in Regular

0363019 Ref TOW BAR ASSEMBLY B

101 0360406 1 Pintle, Draw Eye


102 0682040 5 Bolt 5/8in-11NC x 5in
103 3312005 5 Locknut 5/8in-11NC
104 3420352 1 Pin, Towing
105 3420372 1 Hairpin
106 3760170 1 Ring, Split
107 4070450 2 Shim (.07)
108 4070560 2 Shim (.88)
109 4070561 2 Shim (.12)
110 4752000 10 Flatwasher 5/8in Regular
111 Use 0363019 1 Tow Bar (Note: Does not include Decals - Order Separately)

Ref TOW BAR DECAL INSTALLATION


0270115 Ref English Language (ANSI, ANSI Export, Australian & CE 1
Specs)
0270119 Ref English/Spanish Language (Dual Language) (ANSI Export 1
Specs)
0270116 Ref Spanish Language (CE Spec) 1

201 1 Decal - Tow Instructions


1704482 0270115 English Language Installation
1704457 0270119 English/Spanish Language Installation
1704455 0270116 Spanish Language Installation
202 3 Decal - Crushing
1704578 0270115 English Language Installation
1704577 0270119 English/Spanish Language Installation
1701518 0270116 Spanish Language Installation

3121291 450A & 450AJ Series II 1-35


SECTION 1 FRAME

FIGURE 1-10. TOW BAR (NON-FOLDING) INSTALLATION (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
203 1 Decal - Warning
1703450 0270115 English Language Installation
1704576 0270119 English/Spanish Language Installation
1704456 0270116 Spanish Language Installation
204 1 Nameplate - Steer/Tow Select Valve
3250872 0270115 English Language Installation
3252693 0270119 English/Spanish Language Installation
3252692 0270116 Spanish Language Installation
205 3820001 4 Rivet
206 4420051 43in/1.1m Tape

1-36 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-10. TOW BAR (NON-FOLDING) INSTALLATION (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 1-37


SECTION 1 FRAME

FIGURE 1-11.TOW BAR (FOLDING) INSTALLATION (OPTIONAL)

2 201
205
4 204

203

202

202

5 106
116
106 111
206 116
202 122 116 123
106 109
110
106 106 104
104 116
101 119 108
106 105 119
116
116
115
118
108
110 109
120

101 117
105
113
114 112
101
105
102 101
105
121
103 107

1-38 450A & 450AJ Series II 3121291


SECTION 1 FRAME

FIGURE 1-11. TOW BAR (FOLDING) INSTALLATION (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Only Available on 2WD Machines.
Ref Note: 2WD Machines are USA Built Machines Only.

1001154211 Ref TOW BAR INSTALLATION - 2WD (OPTIONAL) A

1 0641504 2 Bolt 5/16in-18NC x 1/2in


2 3539662 1 Plate, Valve Mounting (Welded on Plate):
3 4640261 1 Steer/Tow Select Valve
4 4711500 2 Flatwasher 5/16in Narrow
5 1001154212 1 Tow Bar Assembly (See Item 101-123 for Breakdown)

1001154212 Ref TOW BAR ASSEMBLY B

101 0100011 AR Locking, Compound


102 0362910 1 Pintle, Draw Eye
103 068216 4 Bolt 5/8in-11NC x 2in
104 0721004 2 Bolt 10-24 NC x 1/2in
105 0741607 24 Screw, Countersunk 3/8in-16NC x 7/8in
106 1060584 6 Cable, Lanyard
107 3272005 4 Locknut 5/8in-11NC
108 3420372 2 Hairpin
109 3421565 2 Pin, Snap
110 3422841 2 Pin
111 3422847 1 Pin
112 3572009 2 Plate, Slide Stop
113 3572010 2 Plate, Slide Stop
114 3572011 2 Plate, Slide Stop
115 3572012 2 Plate, Slide Stop
116 3760170 8 Ring, Split
117 4568033 1 Tube, Tow Bar
118 4740036 1 Flatwasher
119 4751000 2 Flatwasher #10 Regular
120 4846168 1 Tow Bar Attach Weldment
121 4846169 1 Pintle Attach Weldment
122 1001154031 1 Pin
123 1001154032 2 Sleeve, Spacer

Ref TOW BAR DECAL INSTALLATION


0270115 Ref English Language (ANSI, ANSI Export, Australian & CE 1
Specs)
0270119 Ref English/Spanish Language (Dual Language) (ANSI Export 1
Specs)
0270116 Ref Spanish Language (CE Spec) 1

201 1 Decal - Tow Instructions


1704482 0270115 English Language Installation
1704457 0270119 English/Spanish Language Installation
1704455 0270116 Spanish Language Installation

3121291 450A & 450AJ Series II 1-39


SECTION 1 FRAME

FIGURE 1-11. TOW BAR (FOLDING) INSTALLATION (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
202 3 Decal - Crushing
1704578 0270115 English Language Installation
1704577 0270119 English/Spanish Language Installation
1701518 0270116 Spanish Language Installation
203 1 Decal - Warning
1703450 0270115 English Language Installation
1704576 0270119 English/Spanish Language Installation
1704456 0270116 Spanish Language Installation
204 1 Nameplate - Steer/Tow Select Valve
3250872 0270115 English Language Installation
3252693 0270119 English/Spanish Language Installation
3252692 0270116 Spanish Language Installation
205 3820001 4 Rivet
206 4420051 43in/1.1m Tape

1-40 450A & 450AJ Series II 3121291


SECTION 2
TURNTABLE

3121291 450A & 450AJ Series II 2-1


SECTION 2 TURNTABLE

FIGURE 2-1.MAIN CONTROL VALVE AND ALARM INSTALLATIONS

1
5
8

12

1
4
10

105
106
104 102
103

106
101
104

2-2 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-1. MAIN CONTROL VALVE AND ALARM INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref VALVES INSTALLATIONS
1001141803 Ref 450A Series II B
1001141804 Ref 450AJ Series II B

1 0100011 AR Compound, Locking


2 to 3 Not Used
4 0641607 4 Bolt 3/8in-16NC x 7/8in
5 0651405 3 Bolt 1/4in-24NF x 5/8in
6 Not Used
7 2120209 1 Pressure Filter Assembly
2120210 Element, Filter
7020020 1 Indicator
70000934 1 O-Ring, Filter Bowl
8 4751400 3 Flatwasher 1/4in Regular
9 Not Used
10 4711600 4 Flatwasher 3/8in Thin
11 Not Used
12 1001138771 1 Main Control Valve Assembly (See MAIN CONTROL VALVE
ASSEMBLY for Breakdown)

1001142264 Ref ALARM INSTALLATION C

101 0100011 AR Compound, Locking


102 0100048 AR Sealant, Silicone
103 0140044 1 Alarm/Harness Assembly
104 0641405 3 Bolt 1/4in-20NC x 5/8in
105 1320136 1 Clamp
106 4711400 3 Flatwasher 1/4in Thin

3121291 450A & 450AJ Series II 2-3


SECTION 2 TURNTABLE

FIGURE 2-2.MAIN CONTROL VALVE ASSEMBLY


6
19
15 17
17 18
12
17 16
14 18
17
11

13
17 3

24

7
4
24

8
2 23

9 13
25 17
21
12
15 10 17
17 4
1 22
16
18 11

17
18
14
17
6
19
24
22
21
24
22

25
5

4
22

2-4 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001138771 Ref PROPORTIONAL VALVE ASSEMBLY C

1 7012975 1 Cartridge, Check


7012540 1 Seal Kit - 7012975 Cartridge
2 70003787 2 Cartridge
7010543 2 Seal Kit - 70003787 Cartridge
3 70002972 1 Cartridge, Flow Regulator
7010543 1 Seal Kit - 70002972 Cartridge
4 7017440 3 Cartridge, Load Shuttle
7017441 3 Seal Kit - 7017440 Cartridge
5 10837580 2 Cartridge, Load Shuttle
7010543 2 Seal Kit - 10837580 Cartridge
6 7021611 1 Cartridge (Proportional Dump)
7012518 1 Seal Kit - 7021611 Cartridge
7 7023971 1 Cartridge, Relief (Telescope)
7012998 1 Seal Kit - 7023971 Cartridge
8 7021613 1 Cartridge, Relief (Lower Lift)
7012998 1 Seal Kit - 7021613 Cartridge
9 7017422 1 Cartridge, Relief (Steer)
7012998 1 Seal Kit - 7017422 Cartridge
10 7017421 1 Cartridge, Relief (Upper Lift)
7012998 1 Seal Kit - 7017421 Cartridge
11 7017423 1 Cartridge, Relief (Swing)
7012998 1 Seal Kit - 7017423 Cartridge
12 7023922 1 Cartridge without Coil (Upper Lift)
7017402 1 Seal Kit - 7023922 Cartridge
13 7023914 1 Cartridge without Coil (Swing)
7017402 1 Seal Kit - 7023914 Cartridge
14 7017410 1 Cartridge without Coil (Proportional Dump)
7012967 1 Seal Kit - 7017410 Cartridge
15 7017433 1 Cartridge without Coil (Steer)
7017402 1 Seal Kit - 7017433 Cartridge
16 7017454 2 Cartridge without Coil (Lower Lift & Telescope)
7012903 2 Seal Kit - 7017454 Cartridge
17 70002386 7 Coil
18 70003788 4 Coil
19 70003789 1 Coil
20 Not Used
21 See Note 2 Orifice (Note: Not Available for Purchase)
22 7017406 5 Plug
23 7024844 1 Plug
24 See Note 3 Plug (Note: Not Available for Purchase)
25 See Note 2 Plug (Note: Not Available for Purchase)

3121291 450A & 450AJ Series II 2-5


SECTION 2 TURNTABLE

FIGURE 2-3.TURNTABLE AND SWING DRIVE INSTALLATIONS

1
5
9

3
7 1
8

4
1

101
104
112

113
102
105
112
101
103
108
109
116
115 114
110
106 111107

2-6 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref SWING DRIVE INSTALLATIONS
0273358 Ref SWING DRIVE INSTALLATION (DOHI) D
1001153365 Ref SWING DRIVE INSTALLATION (JING WEI) A

1 0100019 AR Compound, Locking


2 1 Swing Bearing and Rotation Box Assembly Options (See
SWING BEARING AND ROTATION BOX ASSEMBLY for
Breakdown):
Use 1001160532 DOHI (Original Equipment) (was p/n 0440272)
1001160532 JING WEI (Service Replacement Kit Includes Items Bearing
3-6 & 9)
1001153016 JING WEI
Ref Note: Original Equipment Bearing p/n 0440272 may have
been replaced with Service Replacement Bearing Kit p/n
1001160532. Visually identify the p/n tag on bearing before
ordering parts.
3 3931832 2 Bolt 1/2in-13NC x 2in
4 0682040 18 Bolt 5/8in-11NC x 5in (Grade 8)
5 0682048 24 Bolt 5/8in-11NC x 6in (Grade 8)
6 2160001 2 Fitting, Grease
7 1001104850 1 Swing Motor Assembly (See SWING MOTOR ASSEMBLY for
Breakdown)
8 4740171 2 Flatwasher 1/2in Special
9 4892000 42 Flatwasher 5/8in Hardened

1001102695 Ref DRIVE ORIENTATION INSTALLATION D

101 0100011 AR Compound, Locking


102 0641406 1 Bolt 1/4in-20NC x 3/4in
103 0641606 2 Bolt 3/8in-16NC x 3/4in
104 88261039 2 Screw 3/8in-16NC x 2in
105 1320041 1 Clamp
106 3311005 2 Locknut #10
107 3311405 1 Locknut 1/4in-20NC
108 3931010 2 Screw #10-24 x 5/8in
109 4360517 1 Switch, Proximity
110 4711000 2 Flatwasher #10 Regular
111 4711400 1 Flatwasher 1/4in Thin
112 4711600 4 Flatwasher 3/8in Thin
113 Use 1001145163 2 Spacer (was p/n 7116691 & 1001114757)
114 1001102526 1 Cam
115 1001102527 1 Bracket, Switch
116 4740120 2 Flatwasher, Special

3121291 450A & 450AJ Series II 2-7


SECTION 2 TURNTABLE

FIGURE 2-4.SWING MOTOR ASSEMBLY

20
19
18

25
16 17
14
15
14
13

12 12A

10
9

4
8

4
5
3

1
6

2-8 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001104850 Ref SWING MOTOR ASSEMBLY A

1 See Note 5 Bolt (Note: Not Available for Purchase)


2 7004035 1 Cover, End
3 7023318 1 Seal, Commutator
4 7004036 5 O-Ring
5 Use 7024453 1 Commutator
6 7024453 1 Commutator & Ring Assembly (Includes Items 5)
7 7024379 1 Manifold
8 70002206 1 Rotor Set
9 7024380 1 Plate, Wear
10 70002207 1 Link, Drive
11 Not Used
12 70000088 1 Shaft, Coupling
12A 70000089 1 Key
13 7024381 1 Bushing, Inner
14 7004043 1 Thrustwasher
15 7004044 1 Bearing, Thrust
16 7004049 1 Seal, Inner Shaft
17 7004045 1 Ring, Backup
18 See Note 1 Housing (Note: Not Available - Purchase Complete Motor)
19 7024390 1 Bearing
20 7004047 1 Seal, Outer Shaft
21 to 24 Not Used
25 7024389 1 Seal Kit (Includes Items 3, 4, 16, 17 & 20)

3121291 450A & 450AJ Series II 2-9


SECTION 2 TURNTABLE

FIGURE 2-5.SWING BEARING & ROTATION BOX ASSEMBLY

105
142
130 102
103
125
109
114 112
107 115
101
139

103 127
102 128
129
144
134
106

120
121
124
131
110
122

132
143

135
126

123

118
117
119
136
137
138 150
151
140
141

113
133

108

104

2-10 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-5. SWING BEARING & ROTATION BOX ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref SWING BEARING & ROTATION BOX ASSEMBLIES
0440272 Ref SWING BEARING & ROTATION BOX ASSEMBLY (DOHI) D
1001153016 Ref SWING BEARING & ROTATION BOX ASSEMBLY (JING WEI) B

101 4891500 2 Flatwasher 5/16in Hardened


102 7026042 2 Cup, Bearing
103 7026043 2 Cone, Bearing
104 0681610 8 Bolt 3/8in-16NC x 1-1/4in (Grade 8)
105 0641808 2 Bolt 1/2in-13NC x 1in
106 0641810 2 Bolt 1/2in-13NC x 1-1/4in
107 0641520 2 Bolt 5/16in-18NC x 2-1/2in
108 See Note 1 Plug 1/8in (Note: Not Available - Purchase Locally)
109 See Note 1 Plug (Note: Not Available - Purchase Locally)
110 Use 7026060 1 Seal, Oil
111 Not Used
112 See Note 2 Cap (Note: Not Available - Purchase Complete Assembly)
113 See Note 1 Fitting, Grease (Note: Not Available - Purchase Locally)
114 7026044 1 Bushing, Reducer
115 7027358 1 Fitting, Grease
116 Not Used
117 7026045 1 Cup, Bearing
118 7026046 1 Ring, Grease
119 7026047 1 Cone, Bearing
120 7026048 1 Cup, Bearing
121 7026049 1 Cone, Bearing
122 7026050 1 Worm-Gear
123 7026051 1 Pinion, Output
124 7026052 1 Spacer, Washer
125 See Note 1 Housing (Note: Not Available - Purchase Complete
Assembly)
126 7026053 1 Cover, Gear
127 Use 7026059 AR Shim, Brown (.010in)
128 Use 7026059 AR Shim, Clear (.0075in)
129 Use 7026059 AR Shim, Blue (.005in)
130 Use 7026059 AR Shim, Yellow (.020in)
131 1 Bearing, Turntable Options:
70000042 DOHI Brand
70004158 JING WEI Brand
132 Use 7026060 1 O-Ring
133 7026055 1 Cap, Gear
134 7027354 1 Cap, Worm
135 70000681 8 Screw #6-32 x 3/8in
136 Use 7026059 AR Shim, Natural (.0075)
137 Use 7026059 AR Shim, Blue (.005)
138 Use 7026059 AR Shim, Green (.003)
139 7026057 1 Gear, Worm
140 Use 7026059 AR Shim, Blue (.005)
141 Use 7026059 AR Shim, Yellow (.020)
142 7027356 1 Adapter, Motor

3121291 450A & 450AJ Series II 2-11


SECTION 2 TURNTABLE

FIGURE 2-5. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
143 Use 7026060 1 Seal, Face
144 Use 7026059 AR Shim, Green (.003)
145 to 149 Not Used
150 7026060 1 Seal Kit (Includes Items 110, 132 & 143)
151 7026059 1 Shim Kit (Includes Items 127-130, 136-138, 140-141 & 144)

2-12 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-5. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 2-13


68 311 37 5

2-14
5
77
40 24
59 79 24 57 9
28 25
38
59 33 52
15 50
23 51
2 71 13
28 69 58
72 24
58 39 25
58 3 61 29 58
13 53 21
9 39 67
4
76 26
53 23
38 312 80
34 9 53
30 3 139
160 74
SECTION 2 TURNTABLE

7
16 60
3 73 140
59 19 49 125
17 104
32 40 45 60 130
59 138 133
44 139 107
40 16 105 133
36 305
59 1
16 59
40 31 62 3
40 18
64 75 56 10 134
135 41 53
109 6 8 216

450A & 450AJ Series II


27 321 137
38 47 10
53 53 213
39 38 38 202
3 60 58 3 53 46 221 205
78 65 20
7
128 207
82 19 3 54
81 3 136 3 226
19 55 16
42 14 60 12
60 11 59 16 209
59 206 218 226
127 38 27 223
16 57 59 36 40 55 3 201 211
48 40 56 16 204
55
59 41 215
129 27 222
40 130 55 22 217 210 201
15 43 219
56 136 210
36 46 48
41 110
19 82 126 212
FIGURE 2-6.CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES)

134 3 55
16 16 60
101
108 59 36 220
56 208
201

3121291
40 41 203
STARTER 224C 315 328

GRD.

3121291
AUX.PWR.
PUMP 224D

224
224B AUX.
PWR. 313
RELAY
+

BATTERY
224A
314

106
TO FUEL
VENT FUEL PUMP 131
LINE RETURN
317
131 138 331
125 122
326
103
112 111
125 123 113
133 111 102

450A & 450AJ Series II


115 102 306
119 133
125 103 325
124
133
TO FUEL 329
102 TANK

111
102 102
118 117 102
120
111 66
35

308 40
70 59 59
23 16
TO WATER 122
SEPARATER
SECTION 2 TURNTABLE

2-15
SECTION 2 TURNTABLE

FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref CATERPILLAR ENGINE ASSEMBLY


1001141721 Ref Machines without Arctic Package A
1001141723 Ref Machines with Arctic Package A
1 0080181 1 Adaptor, Pump Mounting Plate
2 0080201 1 Elbow, Rubber
3 0100011 AR Compound, Locking
4 0340041 2 Band, Air Cleaner Mounting
5 0340046 2 Band, Muffler Mounting
6 0400075 1 Battery, 12V
7 0630569 8 Bolt M14 x 30mm
8 0641405 2 Bolt 1/4in-20NC x 5/8in
9 0641406 8 Bolt 1/4in-20NC x 3/4in
10 0641408 4 Bolt 1/4inin-20NC x 1in
11 0641410 2 Bolt 1/4in-20NC x 1-1/4in
12 0641506 8 Bolt 5/16in-18NC x 3/4in
13 0641507 6 Bolt 5/16in-18NC x 7/8in
14 0641608 2 Bolt 3/8in-16NC x 1in
15 0641609 5 Bolt 3/8in-16NC x 1-1/8in
16 0641610 32 Bolt 3/8in-16NC x 1-1/4in
17 0641611 2 Bolt 3/8in-16NC x 1-3/8in
18 0641614 2 Bolt 3/8in-16NC x 1-3/4in
19 0641820 4 Bolt 1/2in-13NC x 2-1/2in
20 0741608 2 Screw, Countersunk 3/8in-16NC x 1in
21 0760815 4 Bolt M8 x 35mm
22 0962172 1 Bushing, Flanged
23 1320012 4 Clamp
24 1320016 4 Clamp
25 1320022 3 Clamp
26 1320058 1 Clamp
27 1320223 6 Clamp
28 1320318 2 P-Clamp
29 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
30 1580011 1 Container, Coolant Overflow
31 1660255 1 Coupling, Pump
32 1703162 2 Decal - Caution Fan
33 2720058 2.5ft/0.8m Hose
34 2720271 1.25ft/0.38m Hose
35 2720615 1.5ft/0.46m Hose
36 3200378 4 Mount, Motor
37 1 Muffler Options:
3220113 Standard Spark Arresting Muffler
70001017 1 Clamp
1001107116 Optional Catalytic Muffler (Not Available on Arctic Machines)
70002705 1 Clamp
70002706 1 Plug, Brass

2-16 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
38 3311405 14 Locknut 1/4in-20NC
39 3311505 8 Locknut 5/16in-18NC
40 3311605 21 Locknut 3/8in-16NC
41 3311805 4 Locknut 1/2in-13NC
42 3571008 1 Plate, Air
43 3571009 1 Plate, Baffle
44 3573667 1 Plate, Radiator Support
45 3574253 1 Plate, Engine Mounting (Front)
46 3574259 2 Plate, Engine Mounting (Rear)
47 3740067 1 Relay
48 3960438 28in/71cm Seal, Self Gripping
49 4031711 4 Bolt M6 x 35mm
50 4100025 1.6ft/0.49m Sleeve, Fiberglass
51 4568743 1 Pipe, Exhaust
52 4569176 1 Tube, Air Intake
53 4711400 18 Flatwasher, 1/4in Thin
54 4711500 8 Flatwasher 5/16in Thin
55 4711600 24 Flatwasher 3/8in Thin
56 4740274 4 Washer, Snubbing
57 4751400 12 Flatwasher 1/4in Regular
58 4751500 14 Flatwasher 5/16in Regular
59 4751600 38 Flatwasher 3/8in Regular
60 4751800 12 Flatwasher 1/2in Regular
61 4891500 4 Flatwasher 5/16in Hardened
62 4891600 2 Flatwasher 3/8in Hardened
63 8405006 1 Clamp, Gear
64 91401281 1 Angle, Battery Hold-Down
65 1001093382 2 J-Bolt
66 1001097588 1 Clip, Tube
67 1001098525 1 Plate, Muffler Support
68 1001099442 1 Plate, Radiator Mount
69 1001100577 1 Hose, Radiator (Top)
70 1001100818 1 Hose, Radiator (Bottom)
71 1001100825 2 Strap, Ties
72 1001100837 1 Bracket, Bottle
73 1001101201 1 Spacer, Fan
74 1001101408 1 Fan
75 1001101620 1 Tray, Engine
76 1001101681 1 Elbow, Rubber
77 1001101950 1 Tube, Air Intake
78 1001102585 1 Mount, Motor/Generator
79 1001102706 1 Radiator
7027412 1 Cap, Radiator
70004091 1 Shroud, Radiator
80 1001106426 1 Caterpillar Engine Assembly
81 1001121115 1 Mount, Relay
82 1001138238 2 Pad, Wear
83 to 89 Not Used

3121291 450A & 450AJ Series II 2-17


SECTION 2 TURNTABLE

FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Arctic Package Items 90 - 94 Not Shown - Used on
Arctic Machines Only
90 1702941 1 Decal - Battery Heater
91 1702942 1 Decal - Engine Block Heater
92 2580024 1 Heater, Battery
93 2580054 1 Heater, Engine Block
94 3980007 1 Seat, Battery

Ref CATERPILLAR ENGINE INSTALLATION


1001141485 Ref Machines without Arctic Package A
1001141489 Ref Machines with Arctic Package A

101 0100011 AR Compound, Locking


102 0100020 AR Sealant
103 0641406 3 Bolt, 1/4in-20NC x 3/4in
104 0641408 5 Bolt, 1/4in-20NC x 1in
105 0641418 2 Bolt, 1/4in-20NC x 2-1/4in
106 0641420 1 Bolt, 1/4in-20NC x 2-1/2in
107 0641608 3 Bolt, 3/8in-16NC x 1in
108 0641612 2 Bolt, 3/8in-16NC x 1-1/2in
109 0642010 1 Bolt, 5/8in-11NC x 1-1/4in
110 0902443 1 Bracket, Hood Latch Mount
111 1320022 7 Clamp, Fuel Line
112 1320223 AR Clamp, J Clip 1/2in
113 1320318 2 Clamp
114 1701505 1 Decal, Diesel (Not Shown)
115 2180536 1 Fitting, Barbed
116 2220250 1 Fitting, Reducer
117 2220273 1 Fitting, Reducer
118 2220313 1 Fitting, Elbow Barbed
119 2220459 1 Fitting, Elbow
120 2220794 1 Fitting, Straight Barbed
121 2.7 Gal Coolant, Anti-Freeze Options (Not Shown):
2300004 Without Arctic Package (ANSI/ANSI Export/CE Spec)
2300041 With Arctic Package
122 2720058 10ft/3.0m Hose
123 2720271 8ft/2.4m Hose
124 2750532 7ft/2.1m Hose
125 3311405 11 Locknut 1/4in-20NC
126 3312005 1 Locknut 5/8in-11NC
127 3340399 1 Pad, Wear
128 3900254 1 Screw, Shoulder
129 4070497 2 Shim (11Ga)
130 4070498 1 Shim (16Ga)
131 4711400 3 Flatwasher 1/4in Thin
132 4740362 5 Washer, Fender
133 4751400 15 Flatwasher 1/4in Regular
134 4751600 5 Flatwasher 3/8in Regular
135 4752000 1 Flatwasher 5/8in Regular
136 4752200 2 Flatwasher 3/4in Regular

2-18 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
137 1001099364 1 Mount, Hood
138 1001100857 1 Separator, Fuel-Water
70002377 1 Filter
70002378 1 Seal, O-Ring
139 1001139079 1 Valve Assembly
7012974 2 Cartridge without Coil
7010543 2 Seal Kit - 7012974 Cartridge
70002386 2 Coil
140 1001140674 1 Panel, Rubber
141 to 150 Not Used
Ref Note: Arctic Package Items 151-156 Not Shown - Used on
Arctic Machines Only
151 1060625 1 Cord, Immersion Heater (Located on Bottom of Hyd Oil Tank)
152 1060626 1 Cord, 3 Way Extension (Located on Left Front of Engine)
153 1702943 1 Decal - Hydraulic Tank Heater (Located on bottom of
Hydraulic Oil Tank)
154 1702944 1 Decal - Heater Cord (Located on Left Front of Engine)
155 2580050 1 Heater, Hydraulic Tank (Located on Bottom of Hyd Oil Tank)
156 4460488 3 Clamp (Located on Left Front of Engine)
157 to 159 Not Used
160 1 Decal - Warning Explosion/Fire Options :
1704972 ANSI Spec
1706098 ANSI Export, Australian & CE Specs
1706059 Brazilian Spec
1706060 Chinese Spec
1706064 CSA Spec
1706062 Japanese Spec
1706061 Korean Spec
1706063 Spanish Language

Ref CATERPILLAR ENGINE SUB-ASSEMBLY OPTIONS:


1001141486 Ref Machines without Arctic Package A
1001141490 Ref Machines with Arctic Package A

201 0100011 AR Compound, Locking


202 0630569 1 Bolt M14 x 30mm
203 0641610 2 Bolt 3/8in-16NC x 1-1/4in
204 0641812 2 Bolt 1/2in-13NC x 1-1/2in
205 2151212 2 Fitting, Elbow
206 2220376 1 Fitting, Straight
207 2220383 2 Fitting, Tee
208 2222567 1 Fitting, Elbow
209 2222578 1 Fitting, Elbow
210 2220603 2 Fitting, Straight
211 2220947 1 Fitting, Straight
212 2221026 1 Fitting, Tee
213 2221041 1 Fitting, Tee
214 2.5 Gal Oil, Motor Options (Not Shown):
3020016 Without Arctic Package
3020044 With Arctic Package

3121291 450A & 450AJ Series II 2-19


SECTION 2 TURNTABLE

FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
215 3600318 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY for
Breakdown)
216 3600385 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
217 3600423 1 Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY
for Breakdown)
218 3790152 1 O-Ring
219 3931620 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in
220 4751600 2 Flatwasher 3/8in Regular
221 4751800 1 Flatwasher 1/2in Regular
222 4891600 2 Flatwasher 3/8in Hardened
223 88662037 1 Fitting, Straight
224 1001102860 1 Battery Cable Kit A
224A 7027025 1 Cable - Battery to Auxiliary Relay
224B 7027026 1 Cable - Battery & Auxiliary Pump to Ground
224C 7027023 1 Cable - Auxiliary Relay to Starter
224D 7027024 1 Cable - Auxiliary Relay to Auxiliary Pump
225 Not Used
226 1001141913 2 Valve, Check

1001106426 Ref CATERPILLAR ENGINE COMPONENTS C

301 7026848 1 Valve, Breather


7026846 1 Gauze, Breather Valve
302 7026847 4 Seal, Valve Cover Nut
303 7026849 1 Gasket, Air Intake
304 7026850 1 Seal, Valve Cover
305 7026852 1 Flywheel with Starter Gear Set
7026853 1 Gear, Rim
7026851 1 Seal, Rear Main (Not Shown)
306 Use 70001403 1 Filter, Oil (was p/n 7026855)
307 7026860 1 Cap, Oil Fill
7026856 1 Seal, Oil Fill Cap
308 7026858 1 Valve, Relief
7026857 1 Seal
309 7026864 1 Pump, Water
7026863 1 Gasket, Water Pump (Fits Between Pump and Pump Rear Plate)
7026865 1 Gasket, Water Pump (Fits Between Pump Rear Plate and Engine
Block)
310 7026867 1 Thermostat
7026866 1 Gasket (Fits Between Regulator & Engine Block)
7026868 1 Gasket (Fits Between Regulator & Hose Adapter)
311 7026869 1 Gasket, Exhaust
312 7026870 1 Gasket, Exhaust Manifold
313 70003758 1 Filter Assembly
70003791 1 Element, Fuel Filter (was p/n 7026871)
7026872 1 Gasket, Fuel Filter Element
314 7026873 1 Pump, Fuel Transfer
7026874 1 Seal
315 7026875 4 Injector, Fuel

2-20 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
316 Not Used
317 70003541 1 Actuator
318 70003768 1 Alternator
319 7026878 4 Glowplug
320 70003759 1 Switch, Oil Pressure
70003760 1 Adapter, Oil Pressure Switch
321 70003769 1 Starter
322 7026854 1 Seal, Front Main (Not Shown)
323 7026859 1 Gasket, Oil Pan (Not Shown)
324 7026862 1 Gasket, Valve Bracket (Not Shown - Located Between Valve
Bracket & Cylinder Head)
325 70003761 1 Belt
326 70003762 1 Sensor, Speed
70003766 1 Sensor, Speed
327 70003765 1 Sensor, Temperature (Not Shown)
328 70003763 1 Dipstick
70003764 1 Tube, Dipstick
329 4641272 1 Valve, Oil Drain
7026861 1 Seal, Oil Drain Valve
330 70003767 1 Harness, Engine (Not Shown)
331 70003770 1 ECM

3121291 450A & 450AJ Series II 2-21


97 311 44 5
5

2-22
92
47 22
74 93 22 73 7
26 23
45
74 40 81
12 67 65
21 66
2 87 11
26 85 73
88 22
73 46 23
73 3 78 27 73
11 68 19
7 4 46 84
91 24
45 21 312 95 103
41 145 114
7 68 128
28 3
160 90 138
SECTION 2 TURNTABLE

6
13 75
3 89 146
74 17 62 128
14 104
30 47 51 75 127
74 137 138
50 138 108
47 13 105 138
43 305
74 1
13 74
47 29 79 3
47 15
141 96 71 8 140
110 143 48 68
56

450A & 450AJ Series II


58 25 321
76 8 68 39
45 45 202
3 75 77 107 13 3 68 54 221 31
6 139 25 18
47 132 33
116 70 63 17 3 69 98
17 139 64 3 142 3
13 75 70 13 10
75 129 49
9 74 13 35
53 74 32 59 98
45 25 82
131 72 74 47 70 3 3
47 43 37
61 70 71 13 16
43 25 48 55
133 79
134 70 20 57 36 3
71 12 52 60
48 142 36
54 61
13 111 130
17 49 38
140 3 70
74 13 13 75 63
101 64
FIGURE 2-7.CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)

47 109 70 43 74
71 34
3

3121291
47 48 13
STARTER 315 328
94C

GRD.

3121291
AUX.PWR.
PUMP 94D

94
94B AUX.
PWR. 313
RELAY
+

BATTERY
94A
314

TO FUEL 106
VENT FUEL PUMP 136
LINE RETURN
317
136 144 331
128 124
326
103
113 112
128 125 114
138 112 102

450A & 450AJ Series II


117 102 306
126 121 138
128 103 325
138
TO FUEL 329
102 TANK

112
102 102 80
120 119 102
122
112 83
42

308 47
86 75 75
21 13
TO WATER 124
SEPARATER
SECTION 2 TURNTABLE

2-23
SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001141999 Ref CATERPILLAR ENGINE ASSEMBLY A

1 0080181 1 Adaptor, Pump Mounting Plate


2 0080201 1 Elbow, Rubber
3 0100011 AR Compound, Locking
4 0340041 2 Band, Air Cleaner Mounting
5 0340046 2 Band, Muffler Mounting
6 0630569 9 Bolt M14 x 30mm
7 0641406 8 Bolt 1/4in-20NC x 3/4in
8 0641408 3 Bolt 1/4inin-20NC x 1in
9 0641410 2 Bolt 1/4in-20NC x 1-1/4in
10 0641506 8 Bolt 5/16in-18NC x 3/4in
11 0641507 6 Bolt 5/16in-18NC x 7/8in
12 0641609 5 Bolt 3/8in-16NC x 1-1/8in
13 0641610 39 Bolt 3/8in-16NC x 1-1/4in
14 0641611 2 Bolt 3/8in-16NC x 1-3/8in
15 0641614 2 Bolt 3/8in-16NC x 1-3/4in
16 0641812 2 Bolt 1/2in-13NC x 1-1/2in
17 0641820 4 Bolt 1/2in-13NC x 2-1/2in
18 0741610 2 Screw, Countersunk 3/8in-16NC x 1-1/4in
19 0760815 4 Bolt M8 x 35mm
20 0962172 1 Bushing, Flanged
21 1320012 4 Clamp
22 1320016 4 Clamp
23 1320022 3 Clamp
24 1320058 1 Clamp
25 1320223 5 Clamp
26 1320318 2 P-Clamp
27 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
28 1580011 1 Container, Coolant Overflow
29 1660255 1 Coupling, Pump
30 1703162 2 Decal - Caution Fan
31 2151212 2 Fitting, Elbow
32 2220376 1 Fitting, Straight
33 2220383 2 Fitting, Tee
34 2220567 1 Fitting, Elbow
35 2220578 1 Fitting, Elbow
36 2220603 2 Fitting, Straight
37 2220947 1 Fitting, Straight
38 2221026 1 Fitting, Tee
39 2221041 1 Fitting, Tee
40 2720058 2.5ft/0.8m Hose
41 2720271 1.25ft/0.38m Hose
42 2720615 1.5ft/0.46m Hose
43 3200378 4 Mount, Motor

2-24 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
44 1 Muffler Options:
3220113 Standard Spark Arresting Muffler
70001017 1 Clamp
1001107116 Optional Catalytic Muffler (Not Available on Arctic Machines)
70002705 1 Clamp
70002706 1 Plug, Brass
45 3311405 11 Locknut 1/4in-20NC
46 3311505 6 Locknut 5/16in-18NC
47 3311605 22 Locknut 3/8in-16NC
48 3311805 4 Locknut 1/2in-13NC
49 3340399 2 Pad, Wear
50 3573937 1 Plate, Radiator Support
51 3577130 1 Plate, Engine Mounting (Front)
52 3571032 1 Plate, Baffle
53 3571033 1 Plate, Air
54 3577135 2 Plate, Engine Mounting (Rear)
55 3600318 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY for
Breakdown)
56 3600385 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
57 3600423 1 Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for
Breakdown)
58 3740067 1 Relay
59 3790152 1 O-Ring
60 3931620 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in
61 3960438 28in/71cm Seal, Self Gripping
62 4031711 4 Bolt M6 x 35mm
63 4070497 4 Shim (11Ga)
64 4070498 2 Shim (16Ga)
65 4100025 1.6ft/0.49mm Sleeve, Fiberglass
66 4568743 1 Pipe, Exhaust
67 4569176 1 Tube, Air Intake
68 4711400 12 Flatwasher, 1/4in Thin
69 4711500 8 Flatwasher 5/16in Thin
70 4711600 26 Flatwasher 3/8in Thin
71 4740274 4 Washer, Snubbing
72 4751400 12 Flatwasher 1/4in Regular
73 4751500 12 Flatwasher 5/16in Regular
74 4751600 42 Flatwasher 3/8in Regular
75 4751800 13 Flatwasher 1/2in Regular
76 4791400 2 Starwasher 1/4in
77 4846821 1 Mount, Motor/Generator
78 4891500 4 Flatwasher 5/16in Hardened
79 4891600 2 Flatwasher 3/8in Hardened
80 8405006 1 Clamp, Gear
81 85941018 1 P-Clamp
82 88662037 1 Fitting, Straight
83 1001097588 1 Clip, Tube
84 1001098525 1 Plate, Muffler Support
85 1001100577 1 Hose, Radiator (Top)

3121291 450A & 450AJ Series II 2-25


SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
86 1001100818 1 Hose, Radiator (Bottom)
87 1001100825 2 Tie-Strap
88 1001100837 1 Bracket, Bottle
89 1001101201 1 Spacer, Fan
90 1001101408 1 Fan
91 1001101681 1 Elbow, Rubber
92 1001101950 1 Tube, Air Intake
93 1001102706 1 Radiator
7027412 1 Cap, Radiator
70004091 1 Shroud, Radiator
94 1001102860 1 Battery Cable Kit A
94A 7027025 1 Cable - Battery to Auxiliary Relay
94B 7027026 1 Cable - Battery & Auxiliary Pump to Ground
94C 7027023 1 Cable - Auxiliary Relay to Starter
94D 7027024 1 Cable - Auxiliary Relay to Auxiliary Pump
95 1001106426 1 Caterpillar Engine Assembly
96 1001106790 1 Tray, Engine
97 1001106793 1 Support, Radiator
98 1001141913 2 Valve, Check
99 to 100 Not Used

1001141998 Ref CATERPILLAR ENGINE INSTALLATION A

101 0100011 AR Compound, Locking


102 0100020 AR Sealant
103 0641406 3 Bolt 1/4in-20NC x 3/4in
104 0641408 5 Bolt 1/4in-20NC x 1in
105 0641418 2 Bolt 1/4in-20NC x 2-1/4in
106 0641420 1 Bolt 1/4in-20NC x 2-1/2in
107 0641512 2 Bolt 5/16n-18NC x 1-1/2in
108 0641608 3 Bolt 3/8in-16NC x 1in
109 0641612 2 Bolt 3/8in-16NC x 1-1/2in
110 0642010 1 Bolt 5/8in-11NC x 1-1/4in
111 0902443 1 Bracket, Hood Latch Mount
112 1320022 7 Clamp, Fuel Line
113 1320223 AR Clamp, J Clip 1/2in
114 1320318 2 Clamp
115 1701505 1 Decal, Diesel (Not Shown)
116 1787217 1 Clamp, Battery Hold-down
117 2180536 1 Fitting, Barbed
118 2220250 1 Fitting, Reducer
119 2220273 1 Fitting, Reducer
120 2220313 1 Fitting, Elbow Barbed
121 2220459 1 Fitting, Elbow
122 2220794 1 Fitting, Straight Barbed
123 2300004 2.7 Gal/10.2L Coolant, Anti-Freeze Not Shown)
124 2720058 10ft/3.0m Hose
125 2720271 8ft/2.4m Hose
126 2750532 7ft/2.1m Hose

2-26 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
127 3020016 2.5 Gal/9.5L Oil, Motor 15W-40 (Not Shown)
128 3311405 11 Locknut 1/4in-20NC
129 3311505 2 Locknut 5/16in-18NC
130 3312005 1 Locknut 5/8in-11NC
131 3340399 1 Pad, Wear
132 3900254 1 Screw, Shoulder
133 4070497 2 Shim (11Ga)
134 4070498 1 Shim (16Ga)
135 Not Used
136 4711400 3 Flatwasher 1/4in Thin
137 4740362 5 Washer, Fender
138 4751400 15 Flatwasher 1/4in Regular
139 4751400 4 Flatwasher 5/16in Regular
140 4751600 5 Flatwasher 3/8in Regular
141 4752000 1 Flatwasher 5/8in Regular
142 4752200 2 Flatwasher 3/4in Regular
143 8008750 1 Battery
144 1001100857 1 Separator, Fuel-Water
70002377 1 Filter
70002378 1 Seal, O-Ring
145 1001139079 1 Valve Assembly
7012974 2 Cartridge without Coil
7010543 2 Seal Kit - 7012974 Cartridge
70002386 2 Coil
146 1001140674 1 Panel, Rubber
147 to 159 Not Used
160 1 Decal - Warning Explosion/Fire Options :
1704972 ANSI Spec
1706098 ANSI Export, Australian & CE Specs
1706059 Brazilian Spec
1706060 Chinese Spec
1706064 CSA Spec
1706062 Japanese Spec
1706061 Korean Spec
1706063 Spanish Language

1001106426 Ref CATERPILLAR ENGINE COMPONENTS C

301 7026848 1 Valve, Breather


7026846 1 Gauze, Breather Valve
302 7026847 4 Seal, Valve Cover Nut
303 7026849 1 Gasket, Air Intake
304 7026850 1 Seal, Valve Cover
305 7026852 1 Flywheel with Starter Gear Set
7026853 1 Gear, Rim
7026851 1 Seal, Rear Main (Not Shown)
306 Use 70001403 1 Filter, Oil (was p/n 7026855)
307 7026860 1 Cap, Oil Fill
7026856 1 Seal, Oil Fill Cap

3121291 450A & 450AJ Series II 2-27


SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
308 7026858 1 Valve, Relief
7026857 1 Seal
309 7026864 1 Pump, Water
7026863 1 Gasket, Water Pump (Fits Between Pump and Pump Rear Plate)
7026865 1 Gasket, Water Pump (Fits Between Pump Rear Plate and Engine
Block)
310 7026867 1 Thermostat
7026866 1 Gasket (Fits Between Regulator & Engine Block)
7026868 1 Gasket (Fits Between Regulator & Hose Adapter)
311 7026869 1 Gasket, Exhaust
312 7026870 1 Gasket, Exhaust Manifold
313 70003758 1 Filter Assembly
70003791 1 Element, Fuel Filter (was p/n 7026871)
7026872 1 Gasket, Fuel Filter Element
314 7026873 1 Pump, Fuel Transfer
7026874 1 Seal
315 7026875 4 Injector, Fuel
316 Not Used
317 70003541 1 Actuator
318 70003768 1 Alternator
319 7026878 4 Glowplug
320 70003759 1 Switch, Oil Pressure
70003760 1 Adapter, Oil Pressure Switch
321 70003769 1 Starter
322 7026854 1 Seal, Front Main (Not Shown)
323 7026859 1 Gasket, Oil Pan (Not Shown)
324 7026862 1 Gasket, Valve Bracket (Not Shown - Located Between Valve
Bracket & Cylinder Head)
325 70003761 1 Belt
326 70003762 1 Sensor, Speed
70003766 1 Sensor, Speed
327 70003765 1 Sensor, Temperature (Not Shown)
328 70003763 1 Dipstick
70003764 1 Tube, Dipstick
329 4641272 1 Valve, Oil Drain
7026861 1 Seal, Oil Drain Valve
330 70003767 1 Harness, Engine (Not Shown)
331 70003770 1 ECM

2-28 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 2-29


16

2-30
259 24
210
245 4

413 255
206
237 256
243
245
232 226 230
250
231 201
214 254
227
244 225
207 405
410
222
SECTION 2 TURNTABLE

51 208

258
210 226 227 222 231
245 212
414 253
245
245 304 25 16
232 303 239
415 25
232 245
266 302 202 5
224 218

450A & 450AJ Series II


211
235 245 32
245 213 202
416 215
246
232
202 111
248 216
213 251A 219
211 301
404 307
246
220 213 107
245 112
OR 229
242 232 246
251B 211 229
211
248 233
FIGURE 2-8.DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES)

245 202 245


229 216 101
102
232 242 232 109
242
233 101

3121291
233 108
GLOW
PLUG 110A
STARTER

GRD.
110B 249 110A

3121291
110A
BATT.

AUX. POWER START


AUX. PWR. 110C RELAY RELAY 110B 402
PUMP 418
ITEM #110 BATTERY CABLE KIT 409
419
408A
412
30

31 420
26
17 417
408 411 103
3 405
211 238
223 234
232
VENT 245
LINE FUEL 202
RETURN 211
202 232
245

450A & 450AJ Series II


217 205 224
240 230
202 241
204 252 247
223
9 243
15 2
14 7
19 20
28
21
22 29 221
210
9 2 223 105
8 202
11 232 18
2 209
13 27 245
9
1 245
6

106 104
FUEL
INJECTOR PUMP 252 245
SECTION 2 TURNTABLE

236 211

2-31
SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref DEUTZ ENGINE INSTALLATIONS


Ref Machines without Arctic Package:
1001141456 Ref ANSI & CSA Specs SN 0300160835 to SN 0300169765 A
1001137837 Ref ANSI & CSA Specs SN 0300169765 to Present B
1001141456 Ref ANSI Export, Australian & CE Specs A
Ref Machines with Arctic Package:
1001141487 Ref ANSI & CSA Specs SN 0300160835 to SN 0300169765 A
1001137840 Ref ANSI & CSA Specs SN 0300169765 to Present B
1001141487 Ref ANSI Export, Australian & CE Specs A

1 0100011 AR Compound, Locking


2 0100020 AR Sealant, Pipe
3 0400075 1 Battery (Wet)
4 0641410 4 Bolt 1/4in-20NC x 1-1/4in
5 0641418 2 Bolt 1/4in-20NC x 2-1/4in
6 0641612 2 Bolt 3/8in-16NC x 1-1/2in
7 0642010 1 Bolt 5/8in-11NC x 1-1/4in
8 0902443 1 Bracket, Hood Latch Mount
9 1320022 3 Clamp, Fuel Line
10 1701505 1 Decal, Diesel Fuel (Not Shown)
11 2180348 1 Fitting, Barbed
12 2200222 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
13 2220313 1 Fitting, Elbow Barbed
14 2221176 1 Fitting, Elbow
15 2750532 6ft/1.83m Hose
16 3311405 6 Locknut 1/4in-20NC
17 3311505 2 Locknut 5/16in-18NC
18 3312005 1 Locknut 5/8in-11NC
19 3340399 1 Pad, Wear
20 3900254 1 Screw, Shoulder
21 4070497 2 Shim (11 Gauge)
22 4070498 1 Shim (16 Gauge)
23 4240099 1 Wire, Tie (Not Shown - Located on Vent Line)
24 4711400 8 Flatwasher 1/4in Thin
25 4751400 4 Flatwasher 1/4in Regular
26 4751500 2 Flatwasher 5/16in Regular
27 4751600 2 Flatwasher 3/8in Regular
28 4752000 1 Flatwasher 5/8in Regular
29 4752200 2 Flatwasher 3/4in Regular
30 91401281 1 Angle, Battery Hold-Down
31 1001093382 2 J-Bolt
32 1001139079 1 Valve Assembly
7012974 2 Cartridge without Coil
7010543 2 Seal Kit - 7012974 Cartridge
70002386 2 Coil
33 to 39 Not Used

2-32 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Arctic Package Items 40 - 49 Not Shown - Used on
Arctic Machines Only
40 1060625 1 Cable, Immersion Heater (Located on bottom of Hydraulic
Oil Tank)
41 1060626 1 Cord, 3 Way Extension (Located on Left Front of Engine)
42 1320223 3 Clamp (Located on Left Front of Engine)
43 1702941 1 Decal - Battery Heater (Located on Battery Heater)
44 1702942 1 Decal - Engine Block Heater (Located on Right Side of
Engine)
45 1702943 1 Decal - Hydraulic Tank Heater (Located on bottom of
Hydraulic Oil Tank)
46 1702944 1 Decal - Heater Cord (Located on Left Front of Engine)
47 2580024 1 Heater, Battery (Located on Battery)
48 2580050 1 Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank)
49 3980007 1 Seat, Battery (Located on Battery)
50 Not Used
51 1 Decal - Warning Explosion/Fire Options:
1704972 ANSI Spec
1706098 ANSI Export, Australian & CE Specs
1706059 Brazilian Spec
1706060 Chinese Spec
1706064 CSA Spec
1706062 Japanese Spec
1706061 Korean Spec
1706063 Spanish Language

Ref ENGINE & PUMPS SUB-ASSEMBLY


Ref Machines without Arctic Package:
1001141455 Ref ANSI & CSA Specs SN 0300160835 to SN 0300169765 A
1001137836 Ref ANSI & CSA Specs SN 0300169765 to Present B
1001141455 Ref ANSI Export, Australian & CE Specs A
Ref Machines with Arctic Package:
1001141488 Ref ANSI & CSA Specs SN 0300160835 to SN 0300169765 A
1001137839 Ref ANSI & CSA Specs SN 0300169765 to Present B
1001141488 Ref ANSI Export, Australian & CE Specs A

101 0100011 AR Compound, Locking


102 0641812 2 Bolt 1/2in-13NC x 1-1/2in
103 1320022 2 Clamp
104 2220567 2 Fitting, Elbow
105 2220603 1 Fitting, Straight
106 2720058 24ft/7.32m Hose
107 3790152 1 O-Ring
108 3931620 2 Capscrew 3/8in-16NC x 1-1/4in
109 4891600 2 Flatwasher, 3/8in Hardened
110 1001122202 1 Battery Cable Kit
110A 7027040 1 Cable (Battery + to Starter Relay/Starter/Auxiliary Relay)
110B 7027041 1 Cable (Battery - to Auxiliary Pump)
110C 7027014 1 Cable (Auxiliary Relay to Auxiliary Pump)

3121291 450A & 450AJ Series II 2-33


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
111 1001141448 1 Piston Pump Assembly with Fittings (See PISTON PUMP
ASSEMBLY for Breakdown)
112 1001141449 1 Gear Pump Assembly with Fittings (See GEAR PUMP
ASSEMBLY for Breakdown)

Ref ENGINE ASSEMBLY


Ref Machines without Arctic Package:
1001141680 Ref ANSI & CSA Specs SN 0300160835 to SN 0300169765 A
1001137835 Ref ANSI & CSA Specs SN 0300169765 to Present B
1001141680 Ref ANSI Export, Australian & CE Specs A
Ref Machines with Arctic Package:
1001141755 Ref ANSI & CSA Specs SN 0300160835 to SN 0300169765 A
1001137838 Ref ANSI & CSA Specs SN 0300169765 to Present B
1001141755 Ref ANSI Export, Australian & CE Specs A

201 0080231 1 Adapter, Fan Spacer


202 0100011 AR Compound, Locking
203 Not Used
204 0641405 1 Bolt 1/4in-20NC x 5/8in
205 0641406 6 Bolt 1/4in-20NC x 3/4in
206 0641409 2 Bolt, 1/4in-20NC x 1-1/8in
207 0641507 2 Bolt, 5/16in-10NC x 7/8in
208 0641510 3 Bolt, 5/16in-10NC x 1-1/4in
209 0641608 2 Bolt 3/8in-16NC x 1in
210 0641609 9 Bolt 3/8in-16NC x 1-1/8in
211 0641610 15 Bolt 3/8in-16NC x 1-1/4in
212 0641611 2 Bolt 3/8in-16NC x 1-3/8in
213 0641820 4 Bolt 1/2in-13NC x 2-1/2in
214 0700816 4 Bolt M8 x 40mm
215 4 Bolt M10 Options:
0701014 Bolt M10 x 30mm (Machines without Arctic Package)
0701015 Bolt M10 x 35mm (Machines with Arctic Package)
216 0711414 4 Bolt M10 x 35mm
217 0741608 2 Screw, Countersunk 3/8in-16NC x 1in
218 4 Bolt M10 Options:
0771012 Bolt M10 x 25mm (Machines without Arctic Package)
0701012 Bolt M10 x 25mm (Machines with Arctic Package)
219 0902740 1 Bracket, Engine Mounting
220 0903063 1 Plate, Engine Mounting
221 0962172 1 Bushing, Flanged
222 1320016 2 Clamp
223 1320223 4 Clamp, J Clip
224 1703162 2 Decal, Fan Blade
225 2060025 1 Fan
226 2220451 2 Fitting
227 2720467 2 Hose, Oil Cooler
228 2.5gal/9.46Li Motor Oil Options (Not Shown):
3020016 Without Arctic Package
3020044 With Arctic Package
229 3200406 4 Mount, Rubber

2-34 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
230 3311405 8 Locknut 1/4in-20NC
231 3311505 5 Locknut 5/16in-18NC
232 3311605 24 Locknut 3/8in-16NC
233 3311805 4 Locknut 1/2in-13NC
234 3570808 1 Plate, Relay Mount
235 3573667 1 Support, Radiator
236 3600423 1 Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEM-
BLY for Breakdown)
237 Use 1001150998 1 Radiator (was p/n 3620033)
238 3740067 3 Relay (Auxiliary Power)
239 3960407 1 Gasket, Air Intake
240 4340745 1 Tray, Engine Mounting
241 4711400 12 Flatwasher 1/4in Thin
242 4740274 4 Washer, Snubbing
243 4751400 5 Flatwasher 1/4in Regular
244 4751500 4 Flatwasher 5/16in Regular
245 4751600 60 Flatwasher 3/8in Regular
246 4751800 4 Flatwasher 1/2in Regular
247 4791400 6 Starwasher 1/4in
248 4812200 4 Flatwasher, Metric 14mm
249 1 Harness, Glow Plugs Options:
4923451 1 Machines without Arctic Package
4922642 1 Machines with Arctic Package
250 1 Engine, Deutz Options (See Item 401-423 for Available
Replacement Parts):
1001144476 All Specs except CSA Spec
1001144476 CSA Spec SN 0300160835 to SN 0300169765
1001137828 CSA Spec SN 0300169765 to Present
251 1 Bracket, Motor Mount Options:
251A 1001138135 Bracket without Generator Mounting Capabilities
251B 4846567 Bracket with Generator Mounting Capabilities
252 1001138238 2 Pad, Wear
253 1001139819 1 Adapter, Air Intake
254 1 Hose, Elbow Options:
1001130041 All Specs except CSA Spec
1001130041 CSA Spec SN 0300160835 to SN 0300169765
1001140334 CSA Spec SN 0300169765 to Present
255 1001141693 1 Air Cleaner Assembly
70003783 1 Element, Air Cleaner
256 1001141694 1 Clamp, Air Cleaner
257 Not Used
258 1001141748 1 Pipe, Exhaust
259 1001143300 1 Plate, Radiator Mount
260 to 264 Not Used
Ref Note: Arctic Package Item 265 Not Shown - Used on
Arctic Machines Only
265 2580062 1 Heater, Engine Block

3121291 450A & 450AJ Series II 2-35


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
266 1 Muffler Options:
7020455 Standard Non-Spark Arresting Muffler
70001844 Clamp
3220110 Optional Spark Arresting Muffler (Note: Discard exhaust
pipe that comes with muffler and use item #258)
1320176 1 Clamp
3220112 Optional Catalytic Muffler (Note: Not Available on Arctic
Machines) (Note: Discard exhaust pipe that comes with
muffler and use item #258)
1320176 1 Clamp

0256847 Ref PUMP COUPLING INSTALLATION 2

301 1660234 1 Coupling, Hayes


302 0080163 1 Plate, Pump Adapter
303 0700810 6 Bolt M8 x 20mm
304 4831900 6 Lockwasher M8
305 to 306 Not Used
307 3020021 AR Grease, Coupling

Ref ENGINE COMPONENTS


1001144476 Ref All Specs except CSA Spec C
1001144476 Ref CSA Spec SN 0300160835 to SN 0300169765 C
1001137828 Ref CSA Spec SN 0300169765 to Present C

401 7020026 1 Dipstick (Not Shown)


70001002 1 Tube, Dipstick (Not Shown)
402 70003475 1 Thermostat
7020460 1 Spring, Compression
403 AR Seal & Gasket Options (Not Shown)
70002718 1 Seal, Rear Main Crankshaft
7020430 1 Gasket, Valve Cover
1 Gasket, Cylinder Head Options:
70003479 Gasket (1 Notch)
70003480 Gasket (2 Notches)
70003481 Gasket (3 Notches)
70001871 3 Gasket, Intake Manifold (Not Shown)
7020471 3 Gasket, Exhaust (Not Shown)
404 70000264 1 Flywheel
7024579 1 Ring, Gear
405 7020465 2 Cap, Filler
406 70000800 1 Repair Kit for Timing Belt Tensioner (Not Shown)
407 70001850 1 Pump, Oil Lube (Not Shown)
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)
408 7016331 1 Filter, Oil
70003472 1 Bracket, Oil Filter
408A 7027236 1 Sensor, Oil Temperature (Located in Rear Of Filter Mount)

2-36 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
409 3 Pump, Injector Options:
70000912 Series A Injector
70000913 Series B Injector
70000914 Series C Injector
70000915 Series D Injector
70003464 3 O-Ring, Injector Pump
410 70003478 3 Injector, Fuel
70003136 3 O-Ring, Injector Pump
70000345 3 Plug, Glow
411 1 Filter, Fuel Options:
7020023 Standard
RME Resistant (Note: Use with European Bio-Diesel
70003463
Fuels)
70001423 1 Bracket, Fuel Filter
412 70000916 1 Pump Fuel Supply
70001435 Repair Kit - Pump
70000917 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
70000918 1 Seal Between Fuel Pump & Hand Pump (Not Shown)
70000919 Pump, Hand
413 7027795 1 Module, EMR2
7027796 1 Cable, Interconnection (Not Shown)
70004059 1 Plug, Analyzer (Not Shown)
70004060 1 Plug, Connector (Not Shown)
70001872 1 Harness, Engine (Not Shown)
414 70004102 1 V-Belt
415 70004056 1 Alternator
70001868 1 Regulator, Voltage (Not Shown)
70001866 1 Gasket Set for Regulator
70004103 1 Cable, Alternator Interconnection (Not Shown)
416 70004057 1 Starter
70004058 1 Relay, Starter
70004062 1 Cable, Starter Interconnection (Not Shown)
417 7024565 1 Tacho-Generator
70003932 1 Spacer, Sleeve
418 7027791 1 Sensor, Temperature
419 7027790 1 Sensor, Oil Pressure
420 7027792 1 Actuator, Throttle

3121291 450A & 450AJ Series II 2-37


2-38
18
269 26
208
254 3

413 264
205
248 265
53
254
241 227 259 239
239 202
212 263
234
253 223
204 405
410
201
220
SECTION 2 TURNTABLE

51 207

267
208 227 234 222 240
254 209
414 262
254
254 304 27 18
241 303 251
415 27
241 254
421 302 202 4
222 216

450A & 450AJ Series II


209
244 254 33
254 211 202
416 213
233
241 246
202
214 224
255
260A 217 301
211 209
404 307 226
243 229
237 254 250 268
OR
252 211
260B 209 241 237
255 242 209

254 202 202 268


254 210 231 225
237 214
241 252 241
FIGURE 2-9.DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)

252 257 232 245


242 242 202
208

3121291
235C

GRD.

3121291
235A
STARTER
219
GLOW PLUG 235B
258 235B
402 418
BATT.

AUX. POWER START


409
235D RELAY RELAY 235A 419
AUX. PWR.
PUMP 408A
412
ITEM #235 BATTERY CABLE KIT

420

417
103
408
32 405
411

256
249
VENT 206
LINE FUEL
RETURN 239
5 253
202 270
16 28 215 222

450A & 450AJ Series II


11 221
238 261
28 253
17 19
9 7
2 21 22
15 30
23
24 31 218
208
9 2 221 230
8 202
12 241 20
2 209
14 29
9
1 254
6

16 228
FUEL
INJECTOR PUMP 261 254
247 202
SECTION 2 TURNTABLE

209

2-39
SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001141527 Ref DEUTZ ENGINE INSTALLATION B

1 0100011 AR Compound, Locking


2 0100020 AR Sealant, Pipe
3 0641410 4 Bolt 1/4in-20NC x 1-1/4in
4 0641418 2 Bolt 1/4in-20NC x 2-1/4in
5 0641512 2 Bolt 5/16in-18NC x 1-1/2in
6 0641612 2 Bolt 3/8in-16NC x 1-1/2in
7 0642010 1 Bolt 5/8in-11NC x 1-1/4in
8 0902443 1 Bracket, Hood Latch Mount
9 1320022 5 Clamp, Fuel Line
10 1701505 1 Decal, Diesel Fuel (Not Shown)
11 1787217 1 Clamp, Battery Hold-down
12 2180348 1 Fitting, Barbed
13 2200222 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
14 2220313 1 Fitting, Elbow Barbed
15 2221176 1 Fitting, Elbow
16 2750058 15ft/4.6m Hose
17 2750532 7ft/2.2m Hose
18 3311405 6 Locknut 1/4in-20NC
19 3311505 2 Locknut 5/16in-18NC
20 3312005 1 Locknut 5/8in-11NC
21 3340399 1 Pad, Wear
22 3900254 1 Screw, Shoulder
23 4070497 2 Shim (11 Gauge)
24 4070498 1 Shim (16 Gauge)
25 4240099 1 Wire, Tie (Not Shown - Located on Vent Line)
26 4711400 8 Flatwasher 1/4in Thin
27 4751400 4 Flatwasher 1/4in Regular
28 4751500 4 Flatwasher 5/16in Regular
29 4751600 2 Flatwasher 3/8in Regular
30 4752000 1 Flatwasher 5/8in Regular
31 4752200 2 Flatwasher 3/4in Regular
32 8008750 1 Battery
33 1001139079 1 Valve Assembly
7012974 2 Cartridge without Coil
7010543 2 Seal Kit - 7012974 Cartridge
70002386 2 Coil
33 to 50 Not Used
51 1 Decal - Warning Explosion/Fire Options:
1704972 ANSI Spec
1706098 ANSI Export, Australian & CE Specs
1706059 Brazilian Spec
1706060 Chinese Spec
1706064 CSA Spec
1706062 Japanese Spec

2-40 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
51 (cont’d) 1706061 Korean Spec
1706063 Spanish Language
52 to 200 Not Used

1001141528 Ref ENGINE ASSEMBLY F

201 0080231 1 Adapter, Fan Spacer


202 0100011 AR Compound, Locking
203 Not Used
204 0641406 2 Bolt 1/4in-20NC x 3/4in
205 0641409 2 Bolt, 1/4in-20NC x 1-1/8in
206 0641410 6 Bolt, 1/4in-20NC x 1-1/4in
207 0641510 3 Bolt, 5/16in-10NC x 1-1/4in
208 0641608 11 Bolt 3/8in-16NC x 1in
209 0641610 16 Bolt 3/8in-16NC x 1-1/4in
210 0641812 2 Bolt 1/2in-13NC x 1-1/2in
211 0641820 4 Bolt 1/2in-13NC x 2-1/2in
212 0700816 4 Bolt M8 x 40mm
213 0701014 4 Bolt M10 x 30mm
214 0711414 4 Bolt M10 x 35mm
215 0741610 2 Screw, Countersunk 3/8in-16NC x 1-1/4in
216 0771012 4 Bolt M10 x 25mm
217 0902740 1 Bracket, Engine Mounting (Left)
218 0962172 1 Bushing, Flanged
219 1060904 1 Cable, Jumper
220 1320016 2 Clamp
221 1320223 3 Clamp, J Clip
222 1703162 2 Decal, Fan Blade
223 2060025 1 Fan
224 2151212 2 Fitting, Elbow
225 2220376 1 Fitting, Straight
226 2220383 2 Fitting, Tee
227 2220451 2 Fitting, Straight
228 2220567 1 Fitting, Elbow
229 2220578 1 Fitting, Elbow
230 2220603 2 Fitting, Straight
231 2220947 2 Fitting, Straight
232 2221026 2 Fitting, Tee
233 2221041 1 Fitting, Tee
234 2720467 2 Hose, Oil Cooler
235 2902060 1 Battery Cable Kit C
235A Use 7027041 1 Cable (Battery - to Ground) (was p/n 7016837)
235B 7027050 1 Cable (Battery + to Relays)
235C 7016820 1 Cable (Auxilliary Relay to Starter)
235D 7016834 1 Cable (Auxilliary Relay to Auxilliary Pump)
236 3020016 2.5gal/9.46Li Motor Oil (Not Shown)
237 3200406 4 Mount, Rubber
238 3311401 1 Nut 1/4in-20NC
239 3311405 10 Locknut 1/4in-20NC

3121291 450A & 450AJ Series II 2-41


SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
240 3311505 3 Locknut 5/16in-18NC
241 3311605 21 Locknut 3/8in-16NC
242 3311805 4 Locknut 1/2in-13NC
243 1 Bracket, Engine Mounting (Rear) Options:
3570801 Bracket for SN E300001114 to SN E300001394
0903063 Bracket for SN E300001394 to Present
244 3573937 1 Support, Radiator
245 3600318 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY for
Breakdown)
246 3600385 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
247 3600423 1 Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY
for Breakdown):
248 1001150998 1 Radiator
249 3740067 3 Relay (Auxiliary Power)
250 3790152 1 O-Ring
251 3960407 1 Gasket, Air Intake
252 4740274 4 Washer, Snubbing
253 4751400 21 Flatwasher 1/4in Regular
254 4751600 44 Flatwasher 3/8in Regular
255 4812200 4 Flatwasher, M4
256 4846683 1 Tray, Engine Mounting
257 4891600 2 Flatwasher, 3/8in Hardened
258 4923451 1 Harness, Glow Plugs
259 1001144476 1 Engine, Deutz
260 1 Bracket, Motor Mount Options:
260A 1001138135 Bracket without Generator Mounting Capabilities
260B 4846567 Bracket with Generator Mounting Capabilities
261 1001138238 2 Pad, Wear
262 1001139819 1 Adapter, Air Intake
263 1001140334 1 Hose, Air Intake
264 1001141693 1 Air Cleaner Assembly
70003783 1 Element, Air Cleaner
265 1001141694 1 Clamp, Air Cleaner
266 Not Used
267 1001141748 1 Pipe, Exhaust
268 1001141913 2 Fitting, Check Valve
269 1001142230 1 Plate, Radiator Mount
270 4791400 6 Starwasher 1/4in

0256847 Ref PUMP COUPLING INSTALLATION 2

301 1660234 1 Coupling, Hayes


302 0080163 1 Plate, Pump Adapter
303 0700810 63 Bolt M8 x 20mm
304 4831900 6 Lockwasher M8
305 to 306 Not Used
307 3020021 AR Grease, Coupling

2-42 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001144476 Ref ENGINE COMPONENTS C

401 7020026 1 Dipstick (Not Shown)


70001002 1 Tube, Dipstick (Not Shown)
402 70003475 1 Thermostat
7020460 1 Spring, Compression
403 AR Seal & Gasket Options (Not Shown)
70002718 1 Seal, Rear Main Crankshaft
7020430 1 Gasket, Valve Cover
1 Gasket, Cylinder Head Options:
70003479 Gasket (1 Notch)
70003480 Gasket (2 Notches)
70003481 Gasket (3 Notches)
70001871 3 Gasket, Intake Manifold (Not Shown)
7020471 3 Gasket, Exhaust (Not Shown)
404 70000264 1 Flywheel
7024579 1 Ring, Gear
405 7020465 2 Cap, Filler
406 70001850 1 Repair Kit for Timing Belt Tensioner (Not Shown)
407 70001850 1 Pump, Oil Lube (Not Shown)
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)
408 7016331 1 Filter, Oil
70003472 1 Bracket, Oil Filter
408A 7027236 1 Sensor, Oil Temperature (Located in Rear Of Filter Mount)
409 3 Pump, Injector Options:
70000912 Series A Injector
70000913 Series B Injector
70000914 Series C Injector
70000915 Series D Injector
70003464 3 O-Ring, Injector Pump
410 70003478 3 Injector, Fuel
70003136 3 O-Ring, Injector Pump
70000345 3 Plug, Glow
411 1 Filter, Fuel Options:
7020023 Standard
70003463 RME Resistant (Note: Use with European Bio-Diesel Fuels)
70001423 1 Bracket, Fuel Filter
412 70000916 1 Pump Fuel Supply
70001435 Repair Kit - Pump
70000917 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
70000918 1 Seal Between Fuel Pump & Hand Pump (Not Shown)
70000919 Pump, Hand
413 7027795 1 Module, EMR2
7027796 1 Cable, Interconnection (Not Shown)
70004059 1 Plug, Analyzer (Not Shown)
70004060 1 Plug, Connector (Not Shown)
70001872 1 Harness, Engine (Not Shown)
414 70004102 1 V-Belt
415 70004056 1 Alternator

3121291 450A & 450AJ Series II 2-43


SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
70001868 1 Regulator, Voltage (Not Shown)
70001866 1 Gasket Set for Regulator
70004103 1 Cable, Alternator Interconnection (Not Shown)
416 70004057 1 Starter
70004058 1 Relay, Starter
70004062 1 Cable, Starter Interconnection (Not Shown)
417 7024565 1 Tacho-Generator
70003932 1 Spacer, Sleeve
418 7027791 1 Sensor, Temperature
419 7027790 1 Sensor, Oil Pressure
420 7027792 1 Actuator, Throttle
421 1 Muffler Options:
7020455 Standard Non-Spark Arresting Muffler
70001844 Clamp
3220110 Optional Spark Arresting Muffler (Note: Discard exhaust pipe
that comes with muffler and use item #267)
1320176 1 Clamp
3220112 Optional Catalytic Muffler (Note: Not Available on Arctic
Machines) (Note: Discard exhaust pipe that comes with
muffler and use item #267)
1320176 1 Clamp

2-44 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 2-45


2-46
206 219 246 302
261 253 302
233 246 267
299
206 233 255
233 225 246
220
206 233
220
279
233 218
246
225 258 245
290 287
300 317
233 225 245
206 249
297 269
SECTION 2 TURNTABLE

238
284 211
282 210 202
214
237
209 280
237
226 237
270 319
206 225
233 226

450A & 450AJ Series II


233 225
302 226 247
272 237 248
90 294
237 301
207

225 207
233 235
218 316 226 247
289 288
209
249 281 226 263
FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES)

233 219
247
314 237 247

3121291
292 303
286 248 250 202 202 202
293

3121291
212 216
248 242 310 234
202 278 309
230 234
297 248
254 233
262 243 314
202 225
273 520 528 241 213 305
506 205 233
519 502 271
295 209
511 291
523 601 237 308
524 226 202 311
202
231 240 260 241 225
224 233
525
216 242 532 213
202 508
212 202
202 241
509 11
243 25
502 32 224
276
243
275 43 401 402
209

450A & 450AJ Series II


241 33 501 204
209 213 237
237 202 14 226
271
226 271 503
260
260 504 212
224 277 202
233 103
407
244 309 104
404
403
516 265 212 237
202 232 215 107
266
243 202
244 101
213 241
15 202 102
244 209
237 251
268 271 106 108
260 226 101
202 515 224 222 105
SECTION 2 TURNTABLE

2-47
2-48
306 225 14 2
30 4 308 233 13
518 34 16 307 205 225 33
259 239 14
225 202
239 233
24 205
27 5 233 2
205 13
42 31
15
252 228
3

28 711
296 256 229 709
9 233 702
274 225 6
27 708
209 15
208
SECTION 2 TURNTABLE

202 237 512


226 44 33
710
235 708 513 38
706
35
27 31
21 17 705
226 514
237 707
315 257 29 703
217 26 7 709
1 701

450A & 450AJ Series II


318 704
208
227 202
235 110B
AUX POWER RELAY
237 110A
209 AUX POWER
BATTERY CABLE SCHEMATIC PUMP
202
20 257
110A + -
BATTERY
STARTER GLOW PLUG
MTG BOLT FOR SOLENOID
23 8 GLOW PLUG SOLENOID 110C
26
110C
101
26 40 112 HOOD PANEL
HARDWARD
GRD.
GRD.

113 110C
7 29 ENGINE BLOCK 110
8 26
18 19

3121291
SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref. DEUTZ TD2.9L4 ENGINE INSTALLATIONS


1001144513 Ref. Without Arctic Package E
1001144516 Ref. With Arctic Package E

1 0100011 A/R Compound, Locking


2 0100020 A/R Sealant, Pipe
3 0400075 1 Battery
4 0630552 2 Bolt
5 0641412 4 Bolt 1/4in-20NC x 1-1/2in
6 0641418 2 Bolt 1/4in-20NC x 2-1/4in
7 0641608 3 Screw 3/8in-16NC x 1in
8 0641611 3 Bolt 3/8in-16NC x 1-3/8in
9 0642010 1 Bolt 5/8in-11NC x 1-1/4in
10 Not Used
11 0760807 2 Bolt M8 x 14mm
12 2180832 1 Fitting, Straight Barbed
13 2220313 2 Fitting, Elbow Barbed
14 2720340 24ft/7.2m Hose
15 2720615 5.5ft/1.7m Hose
16 3300454 4 Nut 1/4in-20NC
17 3311405 2 Locknut 1/4in-20NC
18 3311605 4 Locknut 3/8-16NC
19 3312005 1 Locknut 5/8in-11NC
20 3340399 1 Pad, Wear
21 3900254 1 Screw 3/4in x 4in
22 Not Used
23 4070497 AR Shim
24 4711400 4 Flatwasher 1/4in Thin
25 4711500 2 Flatwasher 5/16in Thin
26 4711600 8 Flatwasher 3/8inThin
27 4751400 6 Flatwasher 1/4in Regular
28 4752000 1 Flatwasher 5/8in Regular
29 4752200 2 Flatwasher 3/4in Regular
30 7138830 1 Hold-Down
31 8405006 2 Clamp
32 8406112 2 Clip
33 8410013 5 Clamp
34 1001110425 4 Spacer
35 1001139079 1 Valve Assembly
7012974 2 Cartridge without Coil
7010543 2 Seal Kit - 7012974 Cartridge
70002386 2 Coil
36 1701505 1 Decal - Diesel Fuel (Not Shown - Located on Hood)
37 Not Used
38 1001142501 1 Fitting, Elbow Barbed
39 Not Used

3121291 450A & 450AJ Series II 2-49


SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
40 1001145156 1 Plate, Latch
41 1001138491 1 Harness, Fuel (Not Shown - See ELECTRICAL SECTION for
Breakdown)
42 3311401 4 Nut 1/4in-20NC
43 10011455823 1 Fitting
44 1001162335 1 Bracket Assembly Less Filter/Pump (See Items 701-711 for
Breakdown)
45 to 71 Not Used
Ref. Note: Arctic Package Items 72 - 82 (Used on Arctic
Machines Only) Not Shown.
72 1060625 1 Cable, Immersion Heater
73 1320223 3 Clamp, Muffler
74 1702941 1 Decal - Battery Heater
75 1702942 1 Decal - Engine Block Heater
76 1702943 1 Decal - Hydraulic Tank Heater
77 1702944 1 Decal - Heater Cord
78 2580050 1 Heater, Hydraulic Tank
79 3980007 1 Seat, Battery
80 Not Used
81 1060626 1 Plug, 3 Way
82 2580024 1 Heater, Battery
88 to 89 Not Used
90 1 Decal - Warning Explosion/Fire Options:
1704972 ANSI Spec
1706064 CSA Spec

Ref. ENGINE AND PUMP ASSEMBLIES


1001144512 Ref. Without Arctic Package C
1001144515 Ref. With Arctic Package C

101 0100011 A/R Compound, Locking


102 0641812 2 Bolt 1/2in-13NC x 1-1/2in
103 3020037 A/R Grease, Pump Coupling
104 3790152 1 O-Ring
105 3931620 2 Bolt 3/8in-16NC x 1-1/4in
106 4891600 2 Flatwasher 3/8in Hardened
107 1001141448 1 Piston Pump Assembly with Fittings (See PISTON PUMP
ASSEMBLY for Breakdown)
108 1001141449 1 Gear Pump Assembly with Fittings (See GEAR PUMP
ASSEMBLY for Breakdown)
109 Not Used
110 1001146880 1 Battery Cable Kit C
110A 7027076 1 Cable (Red) (Battery + to Aux Relay/Power Module/Starter)
See Note 1 Boot, Red (Battery) (Note: Not Available for Purchase)
110B 7027057 1 Cable (Red) (Aux Relay to Aux Pump)
See Note 1 Boot, Red (Battery) (Note: Not Available for Purchase)
110C 7027058 1 Cable, Battery (Black) (Battery – to Relay/Aux Pump/Engine/
Tray Pivot Ground)
111 Not Used
112 4812100 1 Flatwasher M12

2-50 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
113 0761210 1 Bolt M12 x 20mm

Ref. ENGINE ASSEMBLIES


1001144511 Ref. Without Arctic Package H
1001144514 Ref. With Arctic Package H

201 Not Used


202 0100011 A/R Compound, Locking
203 Not Used
204 0256847 1 Pump Coupling Kit (See Items 401-407 for Breakdown)
205 0641406 9 Bolt 1/4in-20NC x 3/4in
206 0641407 16 Bolt 1/4in-20NC x 7/8in
207 0641607 6 Bolt 3/8in-16NC x 7/8in
208 0641608 4 Bolt 3/8in-16NC x 1in
209 0641610 16 Bolt 3/8in-16NC x 1-1/4in
210 0641613 2 Bolt 3/8in-16NC x 1-5/8in
211 0641707 2 Bolt 7/16in-14NC x 7/8in
212 0681822 4 Bolt 1/2in-13NC x 2-3/4in Grade 8
213 0711214 8 Bolt M12 x 30mm Grade 10.9
214 0741606 2 Screw, Flathead 3/8in-16NC x 3/4in
215 0771012 8 Bolt M10 x 25mm Grade 10.9
216 0771414 4 Bolt M14 x 30mm Grade 10.9
217 0962172 2 Bushing, Flanged
218 1703162 2 Decal - Caution Fan
219 3.6gal/ Anti-Freeze Options:
13.6L
2300004 Without Arctic Package
2300041 With Arctic Package
220 2720015 27in/69cm Hose
221 Not Used
222 2720340 1ft/31cm Hose
223 1001154405 18in/46cm Hose
224 3271801 4 Nut 1/2in-13NC Grade 8
225 3311405 28 Locknut 1/4in-20NC
226 3311605 24 Locknut 3/8in-16NC
227 3600423 1 Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY
for Breakdown):
228 3740067 1 Relay
229 3931432 1 Capscrew 1/4in-20NC x 2in
230 3931512 4 Capscrew 5/16in-18NC x 3/4in
231 4031914 4 Capscrew M8 x 50mm
232 4640751 1 Valve, Oil Drain
233 4711400 51 Flatwasher 1/4in Thin
234 4711500 5 Flatwasher 5/16in Thin
235 4711600 12 Flatwasher 3/8in Thin
236 4751400 4 Flatwasher 1/4in Regular
237 4751600 50 Flatwasher 3/8in Regular
238 4751700 3 Flatwasher 7/16in Regular
239 4791400 4 Starwasher 1/4in
240 4811900 4 Flatwasher M8

3121291 450A & 450AJ Series II 2-51


SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
241 4812100 9 Flatwasher M12
242 4812200 4 Flatwasher M14
243 4891800 4 Flatwasher 1/2in Hardened
244 8405006 2 Clamp
245 8405007 2 Clamp
246 8405009 4 Clamp
247 8405104 4 Clamp
248 8405202 4 Clamp
249 8406109 4 Clip
250 8410011 1 Clamp
251 8410013 1 Clamp
252 1001117308 1 Relay
253 1001134488 1 Fitting, Elbow Barbed
254 2.4gal/9L Oil, Motor Options:
1001136079 Without Arctic Package
1001136172 With Arctic Package
255 1001136834 1 Cap, Tank
256 1001138228 1 Relay, Power Module
257 1001138238 2 Pad, Wear
258 1001138827 1 Sensor, Coolant Level
259 1001139240 1 Bracket
260 1001139409 4 Washer, Special
261 1001140535 1 Tank, Surge
262 1001140609 1 Engine, Deutz TD2.9L4
263 1001155339 1 Radiator
264 1001141304 1 Harness, Glow Plug (Not Shown - See ELECTRICAL SECTION
for Breakdown)
265 1001141546 1 Shim
266 1001152489 1 Fitting, Elbow Barbed
267 1001140564 1 Fitting, Elbow Barbed
268 1001142501 1 Fitting, Elbow Barbed
269 1001143797 1 Fitting, Straight Barbed
270 1001144089 1 Grommet
271 1001144112 4 Mount, Motor
272 1001144115 1 Indicator, Service
273 1001144116 1 Adapter
274 1001144533 1 Tray
275 1001144534 1 Support, Engine
276 1001144535 1 Support, Engine
277 1001144536 1 Support, Engine
278 1001144537 1 Support, Engine
279 1001155373 1 Support, Radiator
280 1001144568 1 Shim
281 1001144569 1 Bracket
282 1001144571 1 Bracket
283 1001144572 1 Plate
284 1001144573 1 Plate
285 1001155553 1 Baffle
286 1001144664 1 Fan
287 1001144687 1 Hose

2-52 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
288 1001155554 1 Hose, Radiator (Upper)
289 1001155555 1 Hose, Radiator (Lower)
290 1001155367 1 Bracket
291 1001145001 1 Pipe, Exhaust
292 1001145006 1 Elbow
293 1001145007 1 Elbow
294 1001155370 1 Hose
295 1001155371 1 Pipe, Intake
296 1001145016 1 Plate
297 1001146043 2 Elbow
298 1001146268 1 Engine Harness (Not Shown - See ELECTRICAL SECTION for
Breakdown)
299 1001146810 1 Plate
300 1001155463 1 Plate
301 1001144113 1 Air Cleaner Assembly Including Filter Element
70003937 1 Element, FIlter (Not Shown)
302 0100020 A/R Sealant
303 0760810 1 Bolt M8 x 20mm
304 0761210 1 Bolt M12 x 20mm
305 1321716 1 Clamp
306 3310401 3 Nut 1/4in-20NC
307 3910408 3 Screw #4-40 x 1/2in
308 4710400 6 Flatwasher #4 Thin
309 8406102 1 Clip
310 1001138717 1 Bracket
311 1001148641 1 Bracket
312 1001143907 1 Cable, Alternator Power (Not Shown - See ELECTRICAL
SECTION for Breakdown)
313 2420099 AR Tie-Strap (Not Shown)
314 0641405 2 Bolt 1/4in-20NC x 5/8in
315 0641609 2 Bolt 3/8in-16NC x 1-1/8in
316 1320223 1 Clip
317 1001138248 4ft/1.2m Hose
318 0100062 AR Compound, Locking
319 1001160742 1 Tube
320 0641709 1 Bolt 7/16in-14NC x 1-1/8in
321 3311705 1 Locknut 7/16in-14NC
322 to 350 Not Used
Ref. Note: Arctic Package Item 351 (Used on Arctic Machines
Only) Not Shown.
351 1001140312 1 Heater, Engine Block

0256847 Ref. KIT PUMP COUPLING AND MOUNTING PLATE 2

401 1660234 1 Coupling


402 0080163 1 Plate, Pump Adapter
403 0700810 6 Bolt M8 x 20mm
404 4831900 6 Lockwasher M8
405 to 406 Not Used
407 3020021 A/R Grease, Pump Coupling

3121291 450A & 450AJ Series II 2-53


SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001140609 Ref ENGINE COMPONENTS

501 7000427 1 Dipstick (Not Shown - Located On Side Left Front)


70024905 1 Seal
502 7020465 2 Cap, Oil Fill
503 70025088 1 Plug
7020404 1 Seal
504 7000264 1 Flywheel with Ring Gear
7024579 1 Gear, Ring
505 AR Gasket & Seal Options (Not Shown):
70024906 1 Gasket, Head
70025206 1 Gasket, Small Valve Cover
70025207 1 Gasket, Large Valve Cover
7002508 1 Gasket, Valve Cover to Air Charge Elbow
70002718 1 Seal, Rear Main
70024907 1 Gasket, Front Cover
70024912 1 Gasket, Exhaust Manifold
70025164 1 Gasket, Exhaust Manifold to Head
70025179 1 Gasket, Pipe/Line/Lead to EGR Module
70025180 1 Gasket, Pipe/Line/Lead to EGR Module
70004279 1 Gasket Kit
506 70025091 1 Plug
70025082 1 Seal
70025176 1 Spring
70025076 1 Valve
507 70025202 1 Pump, Oil Lube (Not Shown - Located Front Left SIde)
70025135 1 O-Ring
70025136 1 Seal
508 7016331 1 Filter, Oil
509 70004275 1 Cooler, Oil
70024925 1 Gasket
510 70024924 1 Pump, High Pressure (Not Shown - Located Front Left SIde)
70025152 1 O-Ring (Between Pump & Spacer)
70024488 1 Spacer
70025152 1 O-Ring (Between Spacer and Engine Block)
511 70004281 4 Injector, Fuel
70025140 4 Washer, Sealing
70025146 4 Clamp (Top of Injector)
70025416 4 O-Seal
70025154 4 Shoe, Clamping
70000345 4 Plug, Glow
70025231 1 Harness, Glow Plug (Not Shown)
512 70025153 1 Filter, Fuel
70024513 1 Cable, Sensor
70025239 1 Seal
513 70024486 1 Pump, Fuel
514 70025144 2 Clamp

2-54 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
515 70025160 1 Filter with Head
70025161 1 Filter, Fuel
516 70024919 1 Sensor, Pressure
70024920 1 Seal
517 70025151 1 Rail, Fuel (Not Shown)
70025235 1 Repair Kit
518 70025210 1 ECU (Engine Control Unit)
519 70024910 1 Pump, Water
70025200 1 Seal
70025084 2 Plug
7020492 2 Seal
520 70024473 1 Thermostat
70025143 1 O-Seal
70025142 1 Cover, Thermostat
521 70025177 1 Pipe
70025179 2 Gasket
522 70004283 1 Module, EGR (Not Shown - Located on Left Side)
523 70025477 1 Tensioner, Belt
524 70004277 1 Belt, Drive
525 70024914 1 Alternator
70025149 1 Regulator, Voltage
526 70024915 1 Starter (Not Shown - Located on Left Side)
527 70004284 1 Harness, Engine (Not Shown)
528 70024921 1 Sensor, Pressure
70025120 1 Seal
529 70024503 2 Sensor, Speed (Not Shown - Located Left Side Front & Flywheel
Housing)
70024917 2 Seal
530 70024918 1 Sender, Temperature (Not Shown - Located Top Front)
531 70024504 1 Sensor, Pressure (Not Shown - Located Left Side Front)
70024920 1 Seal
532 See Note 1 Muffler (Note: Not Available at Time of Printing)
70004286 1 Outlet, Muffler

1001146715 Ref. SPARK ARRESTER INSTALLATION (OPTIONAL ) A

601 1001146714 1 Arrester, Spark

1001162335 Ref BRACKET ASSEMBLY (LESS FUEL PUMP & FILTER) B


701 0100011 AR Locking, Compound
702 0641610 2 Bolt 3/8in-16NC x 1-1/4in
703 0721006 4 Bolt #10-24NC x 3/4in
704 1001154405 1.5ft/0.4m Hose
705 3311001 4 Nut #10-20NC
706 3311605 2 Locknut 3/8in-16NC
707 4711000 8 Flatwasher #10 Thin
708 4711600 4 Flatwasher 3/8in Thin
709 8405006 2 Clamp
710 1001141870 1 Plate, Fuel Pump Mount
711 1001142501 1 Fitting, Elbow Barbed

3121291 450A & 450AJ Series II 2-55


SECTION 2 TURNTABLE

FIGURE 2-11.GM ENGINE INSTALLATION


205 203
219 222 247
227 231
210 221
249 218
231 201
244 211
205 223 249
233
235
248 249
233 240
207 232
248
219
226
217
229

217
223 238 217
239
228 218
212
249
214 233
251 212
245
258 233
224
243
253
254

47
4
109
49 45
234 11
211
250 43 233
249 104 110
211 202
215 241
245 29 107 101
105
230 204
231
246 244 101
256 211 102
245 233
249
233 236 202 35
208 257
213 212 220
31 46
249
242 20 52 221
46
36
37 30
12 206
106 202
249 247 19
209
233 237 44
44 249 257
247 1
1 33 9
10 106 231

2-56 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

225
218 254 218

255
218

3
258D

258B 258

50 28
28 40
42
42
29 32
6 48 13 40
40 28 5
41
25 2
41 48 13 21
8
24
40 23 48 13 2
14 258C 6 17

1 25 39
7 42

13
48 26
27
2
18

103C LOCATED IN
103A BOTTOM OF
103A 103B FUEL TANK
103
103D

3121291 450A & 450AJ Series II 2-57


SECTION 2 TURNTABLE

FIGURE 2-11. GM ENGINE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref GM ENGINE INSTALLATION
1001141481 Ref Machines without Arctic Package C
1001141509 Ref Machines with Arctic Package C

1 0100011 AR Compound, Locking


2 0100020 AR Sealant, Pipe
3 0100048 AR Grease, Dielectric
4 0400075 1 Battery (Wet)
5 0641407 2 Bolt 1/4in-20NC x 7/8in
6 0641418 4 Bolt 1/4in-20NC x 2-1/4in
7 0641420 2 Bolt 1/4in-20NC x 2-1/2in
8 0641508 2 Bolt 5/16in-18NC x 1in
9 0641610 2 Bolt 3/8in-16NC x 1-1/4in
10 0641612 2 Bolt 3/8in-16NC x 1-1/2in
11 0642010 1 Bolt 5/8in-11NC x 1-1/4in
12 0902443 1 Bracket, Hood Latch Mount
13 1320022 4 Clamp, Fuel Line
14 1320323 1 Clamp
15 1701542 1 Decal, Gas (Not Shown)
16 1701543 1 Decal, LPG (Not Shown)
17 2180348 1 Fitting, Barbed
18 2200222 1 Plug, Pipe
19 1 Fitting, Elbow Options:
2220567 Machines without Arctic Package
2131210 Machines with Arctic Package
20 2 Fitting, Straight Options:
2220603 Machines without Arctic Package
2110604 Machines with Arctic Package
21 2221176 1 Fitting, Elbow
22 2.7gal Coolant, Antifreeze Options (Not Shown):
2300004 Machines without Arctic Package
2300041 Machines with Arctic Package
23 2720565 1 Hose (78in/2m Length)
24 2720566 1 Hose (6in/15cm Length)
25 2720567 1 Hose (48in/122cm Length)
26 3290405 1 Locknut M4 x 0.7
27 3290505 1 Locknut M5 x 0.8
28 3311405 6 Locknut 1/4in-20NC
29 3311505 4 Locknut 5/16in-18NC
30 3312005 1 Locknut 5/8in-11NC
31 3340399 1 Pad, Wear
32 3380694 1 Panel, Shield
33 3600423 1 Auxiliary Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown):
34 3790012 1 O-Ring (Not Shown - Located in Console Box)
35 3900254 1 Screw, Shoulder
36 4070497 2 Shim (11 Gauge)
37 4070498 2 Shim (16 Gauge)
38 4360336 1 Switch, Toggle (Not Shown - Located in Console Box)

2-58 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-11. GM ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
39 4568114 2 Tube, Spacer
40 4711400 8 Flatwasher 1/4in Thin
41 4711500 4 Flatwasher 5/16in Thin
42 4751400 6 Flatwasher 1/4in Regular
43 4751500 2 Flatwasher 5/16in Regular
44 4751600 4 Flatwasher 3/8in Regular
45 4752000 1 Flatwasher 5/8in Regular
46 4752200 2 Flatwasher 3/4in Regular
47 91401281 1 Angle, Battery Hold Down
48 1001091587 8.5ft/2.6m Hose
49 1001093382 2 J-Bolt
50 1001139079 1 Valve Assembly
7012974 2 Cartridge without Coil
7010543 2 Seal Kit - 7012974 Cartridge
70002386 2 Coil
51 Not Used
52 2220635 1 Fitting, Tee
53 to 59 Not Used
Ref Note: Items 60-70 are Not Shown - Used on Arctic Package
Machines Only
60 1060625 1 Cable, Immersion Heater
61 1060626 1 Cord, 3-Way Extension
62 1320223 3 J-Clip
3311605 2 Locknut 3/8in-16NC
0641608 2 Bolt 3/8in-16NC x 1in
4711600 6 Flatwasher 3/8in Thin
63 1702941 1 Decal - Battery Heater
64 1702942 1 Decal - Engine Block Heater
65 1702943 1 Decal - Hydraulic Tank Heater
66 1702944 1 Decal - Heater Cord
67 2580024 1 Heater, Battery
68 2580050 1 Heater, Hydraulic Tank
69 2580063 1 Heater, Engine Block
70 3980007 1 Seat, Battery

Ref GM ENGINE AND PUMP SUB-ASSEMBLY


1001141482 Ref Machines without Arctic Package B
1001141506 Ref Machines with Arctic Package B

101 0100011 AR Compound, Locking


102 0641812 2 Bolt 1/2in-13NC x 1-1/2in
103 2902510 1 Battery Cable Kit D
103A 7016840 1 Cable (Battery - to Ground)
103B 7016839 1 Cable (Battery + to Auxilliary Relay)
103C 7027014 1 Cable (Auxilliary Relay to Starter)
103D 7016841 1 Cable (Auxilliary Relay to Auxilliary Pump)
104 3790152 1 O-Ring
105 3931620 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in
106 3960438 2.3ft/.7m Seal, Self Gripping
107 4891600 2 Flatwasher 3/8in Hardened

3121291 450A & 450AJ Series II 2-59


SECTION 2 TURNTABLE

FIGURE 2-11. GM ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
108 4.5 Qt Oil, Motor Options (Not Shown):
1001115930 Machines without Arctic Package
1001115931 Machines with Arctic Package
109 1001141448 1 Piston Pump Assembly with Fittings (See PISTON PUMP
ASSEMBLY for Breakdown)
110 1001141449 1 Gear Pump Assembly with Fittings (See GEAR PUMP
ASSEMBLY for Breakdown)

1001141897 Ref GM ENGINE ASSEMBLY B

201 0080201 Fitting, Elbow


202 0100011 AR Compound, Locking
203 0340041 2 Band, Mounting
204 0641405 2 Bolt 1/4in-20NC x 5/8in
205 0641406 8 Bolt 1/4in-20NC x 3/4in
206 0641410 2 Bolt 1/4in-20NC x 1-1/4in
207 0641506 2 Bolt 5/16in-18NC x 3/4in
208 0641604 1 Bolt 3/8in-16NC x 1/2in
209 0641608 2 Bolt 3/8in-16NC x 1in
210 0641609 4 Bolt 3/8in-16NC x 1-1/8in
211 0641610 12 Bolt 3/8in-16NC x 1-1/4in
212 0641612 4 Bolt 3/8in-16NC x 1-1/2in
213 0641820 4 Bolt 1/2in-13NC x 2-1/2in
214 0700810 4 Bolt M8 x 20mm
215 0741608 2 Screw, Flat Head 3/8in-16NC x 1in
216 0962172 1 Bushing, Flanged
217 1320012 3 Clamp
218 1320016 5 Clamp
219 1320022 3 Clamp
220 1320223 1 J-Clip
221 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
222 1580011 1 Container, Coolant Overflow
223 1703162 2 Decal - Caution Fan
224 2060025 1 Fan
225 2180877 1 Fitting, Elbow
226 2720058 4in/10cm Hose
227 2720271 18in/47cm Hose
228 2720563 1 Hose, Radiator (Top)
229 2720564 1 Hose, Radiator (Bottom)
230 3200406 4 Mount, Motor
231 3311405 12 Locknut 1/4in-20NC
232 3311505 2 Locknut 5/16in-18NC
233 3311605 20 Locknut 3/8in-16NC
234 3311805 4 Locknut 1/2in-13NC
235 3570571 1 Plate, Radiator Mounting
236 3571008 1 Plate, Air
237 3571009 1 Plate, Baffle
238 3571019 1 Plate, Air Panel
239 3573667 1 Plate, Radiator Support

2-60 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-11. GM ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
240 3620040 1 Radiator
Use 8180311 1 Cap, Radiator (was p/n 7019656)
241 3740067 1 Relay
242 4340745 1 Tray, Engine
243 4569345 1 Pipe, Exhaust
244 4711400 12 Flatwasher 1/4in Thin
245 4711600 20 Flatwasher 3/8in Thin
246 4740274 4 Flatwasher, Snubbing
247 4751400 12 Flatwasher 1/4in Regular
248 4751500 4 Flatwasher 5/16in Regular
249 4751600 22 Flatwasher 3/8in Regular
250 4751800 4 Flatwasher 1/2in Regular
251 4831900 4 Lockwasher M8
252 4920385 10ft//3m Wire, Safety
253 1001091794 1 Insulation, Muffler
254 1001116544 1 Duct
255 1001116545 1 Duct
256 1001121115 1 Plate, Relay Mount
257 1001138238 2 Pad, Wear
258 1001141139 1 Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 for
Breakdown of Additional Components)
258A 70000164 4 Plug, Spark (Not Shown)
258B 7027965 1 Filter, Oil
258C 7027972 1 Filter, Fuel
258D 70003907 1 Module, Control (ECU)

3121291 450A & 450AJ Series II 2-61


SECTION 2 TURNTABLE

FIGURE 2-12.PISTON PUMP ASSEMBLY

53 52
77
51
50
26

71 70 102
68
69 OR
67

30 29
46 47
48
47 49
46 48 52
69 45
49 53
68
6 45 104
103
1 OR 20
33 13
7 29 19
5 30 104
3
4 10C
15
2

75 10C 10A
72
81 10C
74
76
10B
73 36 10
81 18 80
21 37
79 38
22
25 14 39
21
78 101 41
23 42
43 40
32
30
31
24 OR 35
13
34
29
105 26
67
70 54
71 85
51
52 86
53
87
82
65
95 84
64 55 83
63
61
62
66
56
57
58
59
60

2-62 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-12. PISTON PUMP ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PISTON PUMP USAGE CHART:
3600385 Ref Caterpillar Engine Machines (Pump Without Fittings) A
1001141448 Ref Deutz & GM Engine Machines (Pump With Fittings) A

1 7021240 1 Shaft Assembly (Includes Items 2-4)


2 7021237 1 Shaft
3 7021238 1 Ring, Retaining
4 7021239 1 Bearing, Roller
5 Use 7021280 1 O-Ring
6 7021242 1 Seal, Lip
7 7021243 1 Carrier, Seal Shaft
8 to 9 Not Used
10 7024855 2 Solenoid Assembly
10A 7024856 2 Coil (1 Per Assy)
10B 7024857 2 Nut (1 Per Assy)
10C 7024858 2 Seal Kit - 7024855 Cartridge (1 Per Assy)
11 to 12 Not Used
13 7022377 2 Orifice
14 7022378 1 Housing Assembly (Includes Items 15-20)
15 7021249 1 Bearing, Needle
16 to 17 Not Used
18 7001485 2 Plug
19 7022380 1 Plug (Includes Item 20)
20 7022381 1 O-Ring
21 7021248 1 Side Cover Assembly (Includes Item 22)
22 Use 7021280 1 Gasket
23 7021255 4 Screw
24 7021251 2 Screw
25 7021250 1 Pin
26 Use 7021280 2 Gasket
27 to 28 Not Used
29 7007419 2 Plug Assembly
30 Use 7021280 2 O-Ring
31 7007470 2 Plug Assembly
32 Use 7021280 2 O-Ring
33 7021257 1 Ring, Retaining
34 7021251 1 Screw
35 7022342 1 Bracket, Lifting
36 7022342 1 Key
37 7022341 1 Ring, Retaining
38 7021258 1 Gerotor
39 7021260 1 Gerotor Cover Assembly
40 7021259 1 Bearing, Journal
41 Not Used
42 Use 7021280 1 O-Ring
43 See Note 1 Pin (Note: Not Available for Purchase)
44 Not Used
45 7024800 1 Spring
46 7021265 2 Bypass Valve Assembly (Includes Items 47-49)

3121291 450A & 450AJ Series II 2-63


SECTION 2 TURNTABLE

FIGURE 2-12. PISTON PUMP ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
47 Use 7021280 2 O-Ring
48 Use 7021280 2 Ring, Back Up
49 Use 7021280 2 O-Ring
50 7022382 1 Cover, Servo
51 7021255 10 Screw
52 7007470 1 Plug Assembly
53 Use 7021280 1 O-Ring
54 7021268 1 Cover, Servo
55 7021269 1 Cylinder Block Assembly (Includes Items 56-65)
56 7021270 1 Cylinder Block
57 7021271 1 Washer
58 7021272 1 Spring
59 7021273 1 Washer
60 7021274 1 Ring, Retaining
61 7021275 3 Pin, Slipper Hold Down
62 7021276 1 Retainer, Hold Down Pin
63 7021277 1 Guide, Slipper Retainer
64 7021278 1 Retainer, Slipper
65 7021279 9 Piston Assembly
66 7021281 1 Plate, Valve
67 7022385 1 Servo Piston Assembly (Includes Items 68-70)
68 Use 7021280 2 O-Ring
69 Use 7021280 2 Ring, Bearing
70 Use 7021280 2 Ring, Piston
71 7007412 1 Servo Piston Ring Kit (Includes Items 68 & 70 Only)
72 7022346 1 Plug Assembly
73 Use 7021280 1 O-Ring
74 7021290 1 Nut
75 7022347 1 Spring
76 7024804 1 Poppet
77 Use 7021280 1 Nut, Seal
78 7022386 1 Swashplate
79 7022387 1 Slider, Block
80 7021294 1 Coupling
81 7001481 2 Pin
82 70002257 1 Gasket
83 7021296 7 Screw
84 7021297 1 Cover, Charge Pump
85 7021298 1 Seal
86 7021299 1 Plate, Cover
87 7007289 2 Screw
88 7007470 1 Plug (Not Shown)
89 7021256 1 O-Ring (Not Shown)
90 to 94 Not Used
95 7021280 Seal Kit (Includes Items 5-6,22,26,30,32,42,47-49,53,68-70,73,
77,82 & 89)

2-64 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-12. PISTON PUMP ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref FITTING COMPONENTS
Ref Caterpillar Engine Machines (Not Shown Here - See Engine
Installation)
Ref Deutz & GM Engine Machines

101 2151212 2 Fitting, Elbow


102 2220376 1 Fitting, Straight
103 2220578 1 Fitting, Elbow
104 2220947 2 Fitting, Straight
105 2221041 1 Fitting, Tee

3121291 450A & 450AJ Series II 2-65


SECTION 2 TURNTABLE

FIGURE 2-13.GEAR PUMP ASSEMBLY

101

104

101

104

102
2

2-66 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-13. GEAR PUMP ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1 Ref GEAR PUMP ASSEMBLY
3600318 Ref Caterpillar Engine Machines (Without Fittings) B
1001141449 Ref Deutz & GM Engine Machines A

2 7023929 1 Seal Kit


Ref Note: Seal Kit is Only Serviceable Part Available.

Ref FITTING COMPONENTS


Ref Caterpillar Engine Machines (Not Shown Here - See Engine
Installation)
Ref Deutz & GM Engine Machines

101 2220383 2 Fitting, Tee


102 2221026 1 Fitting, Tee
103 Not Used
104 1001141913 2 Valve, Check

3121291 450A & 450AJ Series II 2-67


SECTION 2 TURNTABLE

FIGURE 2-14. AUXILIARY PUMP ASSEMBLY

17
16
15
13
12 14
7
8
9
10 11
14 15

27 17
3
5 13
2 4 12
1

26
2
7 25
8 24
9
10

23
22
18 15 11

21

19 20
18

11 30
31

2-68 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-14. AUXILIARY PUMP ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
3600423 Ref AUXILIARY PUMP ASSEMBLY A

1 7011067 1 Motor & Adapter


2 See Note 2 Setscrew (Note: Not Available - Purchase Locally)
3 7011044 1 Gasket, Mounting
4 7011016 1 Coupling
5 70000969 1 Seal, Shaft
6 Use 70000978 1 Stator
7 See Note 2 Cap Assembly (Note: Use Item 30 or 31.)
8 Use 70000978 2 Spring
9 Use 70000978 2 Ball
10 Use 70000978 2 Seat
11 70000976 6 Bearing, Needle
12 Use 70000978 4 Washer
13 Use 70000978 4 Screw
14 70000970 4 Ring, Retaining
15 70000971 4 Gear
16 70000972 1 Shaft, Idler
17 Use 70000978 4 Pin, Drive
18 Use 70000978 4 Pin, Dowel
19 70000973 1 Gasket
20 See Note 1 O-Ring (Note: Use Item 30 or 31.)
21 Use 70000978 1 Housing, Gear
22 See Note 1 Label (Note: Not Available for Purchase)
23 7000974 1 Gasket
24 Use 70000978 1 Housing, Gear
25 Use 70000978 1 Plug
26 Use 70000978 8 Screw
27 70000975 1 Shaft, Drive
28 to 29 Not Used
30 70000977 1 Seal Kit (Includes Items 3, 5, 20 & Qty 2 O-Rings for Item 7)
31 70000978 1 Replacement Pump Kit (Includes Items 3-21 & 23-27)

3121291 450A & 450AJ Series II 2-69


SECTION 2 TURNTABLE

FIGURE 2-15.TANK INSTALLATIONS

16

1 16
5

18

15
1
3
104
106
10 103
107 102
201
11

13A 15
4
105
2
8
12

16
17
14
22
19
7
301 16
13 17
101 1
5

2-70 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-15. TANK INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref TANK INSTALLATIONS
1001144401 Ref Caterpillar & Deutz Engine USA Built Machines E
1001144403 Ref Caterpillar & Deutz Engine Romanian Built Machines D
1001144402 Ref GM Engine Machines E

1 0100011 AR Compound, Locking


2 0100079 AR Sealant
3 0641405 2 Bolt 1/4in-20NC x 5/8in
4 0641416 1 Bolt 1/4in-20NC x 2in
5 AR Bolt 3/8in-16NC x 1in
0641606 Bolt 3/8in-16NC x 3/4in
0641608 Bolt 3/8in-16NC x 1in
6 0902535 1 Bracket, Hood Latch
7 1120532 1 Cap, Protective
8 2820035 2ft/.61m Insulate, Tubing
9 3311405 1 Locknut 1/4in-20NC
10 4240145 1 Strap, Tank Mount
11 4280295 2ft/.61m Strip, Bumper
12 4360436 1 Switch, Fuel Level (was p/n 1001144298)
13 1 Tank, Fuel Options (Includes Standard Non-Locking Cap):
4400408 Caterpillar & Deutz Engine Machines
1001091560 GM Engine Machines
13A 7020056 1 Fitting & Pick-up Tube (Supply Line)
14 4567627 1 Tube, Hood Prop
15 4751400 4 Flatwasher 1/4in Regular
16 4751600 10 Flatwasher 3/8in Regular
17 4761600 4 Lockwasher 3/8in
18 1 Tray Weldment Options:
4846375 USA Built Machines
4846665 Romanian Built Machines
19 Use 1001153619 1 Hydraulic Tank Assembly (See Items 101-109 for Breakdown)
(was p/n 1001141821)
20 to 21 Not Used
22 3311601 1 Nut 3/8in-16NC

Ref HYDRAULIC TANK ASSEMBLIES


1001141821 Ref Original Equipment C
1001153619 Ref Service Replacement C
Note: Original Equipment Tank may have been replaced with
Service Replacement Tank p/n 1001153619. Identify p/n
stamped on tank before ordering parts.

101 7024446 1 Plug, Magnetic


102 7024439 1 Cover
103 7024444 1 Cap
7024445 1 Strainer
7024443 1 Neck, Fill
7024440 1 Gasket (Cover to Tank)

3121291 450A & 450AJ Series II 2-71


SECTION 2 TURNTABLE

FIGURE 2-15. TANK INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
104 70001959 1 Filter, Return
70001960 1 Element, Filter
7023347 1 Gasket (Filter Flange to Tank)
7023306 Seal (Filter Cap to Filter Housing
105 1 Gauge, Sight Options:
70003865 1001141821 Tank
7024441 1001153619 Tank
106 83304174 6 Nut 1/4in-20NC
83304173 6 Flatwasher 1/4” Regular
83304172 6 Stud 1/4”-20NC
107 83304170 2 Bolt 3/8in-16NC x 1-1/4in
Use 4751600 2 Flatwasher 3/8in Regular

201 Ref FUEL CAP OPTIONS

7016314 Caterpillar & Deutz Engine Machines (Standard Black)


1120487 Caterpillar & Deutz Engine Machines (Optional Blue)
70001103 GM Engine Machines

Ref ENGINE INSTALLATIONS


301 2200222 1 Plug
0100020 AR Sealant

2-72 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-15. TANK INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 2-73


SECTION 2 TURNTABLE

FIGURE 2-16.LP TANK INSTALLATION (GM ENGINE MACHINES ONLY)

11
14
14
1
3 12
4
13
2
10

6 15
5

16
5

7 9 8

2-74 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-16. LP TANK INSTALLATION (GM ENGINE MACHINES ONLY)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001139888 Ref LP TANK AND BRACKETS INSTALLATIONS A

1 0100011 AR Compound, Locking


2 0181949 AR Angle, Support
3 0641615 4 Bolt 3/8in-16NC x 1-7/8in
4 1320218 1 Clamp, Spring
5 1320220 1 Clamp Kit
6 2180387 1 Fitting, LP
7 2180389 1 Fitting
8 2180504 1 Fitting, Elbow
9 2220290 1 Fitting, Tee
10 3310805 1 Locknut #8-32NC
11 3311601 4 Nut 3/8in-16NC
12 3910808 1 Screw #8-32NC x 1in
13 4750800 1 Flatwasher #8 Regular
14 4891600 8 Flatwasher 3/8in Hardened
15 2720149 1 Hose
16 1 Tank, LPG Options:
4400275 Aluminum Tank
4400420 Steel Tank

3121291 450A & 450AJ Series II 2-75


SECTION 2 TURNTABLE

FIGURE 2-17.GROUND CONTROL BOX ASSEMBLY

4 6
32 44 6A
37

18
14
28

1
32 16
46
37

29
16
30 6A
28
15 1
16 5
44
37

37
45

31 19

42
43
20
15
11
24
8

22
36
27 24
26B 13
26
10
9
21
3

25
23

26A

12 25
25A

2-76 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref GROUND CONTROL BOX ASSEMBLIES
Ref 450A SERIES II
Ref ANSI & ANSI EXPORT SPECS
1001138763 Ref Caterpillar Engine Machines B
1001138766 Ref Deutz D2011Engine Machines B
1001147000 Ref Deutz TD2.9L4 Engine Machines B
1001138702 Ref GM Engine Machines B
See Note Ref AUSTRALIAN SPECS (Note: Not Available)
Ref CE SPECS
1001138665 Ref Caterpillar Engine Machines A
1001138765 Ref Deutz Engine Machines B
Ref 450AJ SERIES II
Ref ANSI & ANSI EXPORT SPECS
1001138762 Ref Caterpillar Engine Machines B
1001138764 Ref Deutz D2011Engine Machines B
1001147002 Ref Deutz TD2.9L4 Engine Machines B
1001138767 Ref GM Engine Machines B
Ref AUSTRALIAN SPECS
1001138762 Ref Caterpillar Engine Machines B
1001138764 Ref Deutz Engine Machines B
Ref CE SPECS
1001138761 Ref Caterpillar Engine Machines B
1001138676 Ref Deutz Engine Machines B

1 0100011 AR Compound, Locking


2 0100048 AR Grease, Dielectric
3 0630518 2 Screw, Button Head
4 0630548 5 Bolt
5 0641506 4 Bolt 5/16in-18NC x 3/4in
6 1001105784 1 Box, Fiberglass
6A 7020246 2 Latch
7 Not Used
8 1001103667 1 Module, Control (Re-calibration Required When Replaced)
9 1670829 1 Bezel
10 1706712 1 Decal - Ground Control Display
11 1 Decal - Faceplate
1001102597 450A Series II
1001102598 450AJ Series II
12 2420172 1 Gauge, Hourmeter
13 2760105 1 Housing, Display Light
14 3300205 4 Nut, Retainer
15 3300408 4 Locknut, Plastic Insert
16 77143013 11 Locknut 1/4in-20NC
17 Not Used
18 3539219 1 Plate, Reinforcement
19 3740049 2 Relay - SPDT
20 3900268 2 Screw #10-24NC x 1/2in
21 3910804 6 Screw #8-32NC x 1/4in
22 4060906 1 Shield, Toggle Switch

3121291 450A & 450AJ Series II 2-77


SECTION 2 TURNTABLE

FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
23 1 Shim Options:
4070987 Shim (.015in)
1001151393 Shim(.063in)
24 4360328 AR Switch, Toggle
25 1 Switch, Key Options:
4360469 ANSI/ANSI Export/Australian/CSA Specs
4360470 CE Specs
25A 2860030 1 Key
26 4360475 1 Switch, Emergency Stop
26A 7020175 1 Cap, Mushroom Head
26B 7020176 1 Block, Contact
27 4360476 1 Switch, Contact Block
28 4460426 1 Connector, Strain Relief
29 4460470 1 Nut, Terminal
30 4460471 1 Locknut, Terminal
31 4460488 10 Base, Terminal Mounting
32 4460526 1 Connector, Strain Relief
33 to 35 Not Used
36 4740444 AR Washer, Special
37 4751400 12 Flatwasher 1/4in Regular
38 Not Used
39 1001138588 1 Valve Harness Assembly (Not Shown - See ELECTRICAL
SECTION for Breakdown)
40 1 Ground Control Box Harness Assembly (Not Shown - See
ELECTRICAL SECTION for Breakdown)
1001105636 Caterpillar Engine Machines
1001105636 Deutz D2011 Engine Machines
1001147005 Deutz TD2.9L4 Engine Machines
1001105636 GM Engine Machines
41 1 Engine Harness Assembly (Not Shown - See
ELECTRICAL SECTION for Breakdown)
1001139084 Caterpillar Engine Machines
1001139085 Deutz D2011 Engine Machines
1001147004 Deutz TD2.9L4 Engine Machines
1001139086 GM Engine Machines
42 4460496 1 Lockwasher
43 4460497 1 Nut
44 4761400 6 Lockwasher 1/4in
45 0641407 1 Bolt 1/4in-20NC x 7/8in
46 1001106736 1 Cap, Dust

2-78 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 2-79


SECTION 2 TURNTABLE

FIGURE 2-18.LIGHT INSTALLATIONS

5
104
112 7
111 5
106 7
103

105
6

2
3

102
7
1 4
8 7
4

110

102

2-80 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-18. LIGHT INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001145514 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) B
Ref Note: If machine is equipped with BLUE Strobe Light, see
SPECIAL OPTIONS SECTION SkyGuard Kit

1 0100011 AR Compound, Locking


2 0100048 AR Sealant, Silicone
3 2920161 1 Strobe Light Assembly
7016319 1 Bulb, Replacement
7016372 1 Lens
4460891 1 Plug, Male
4460265 2 Socket, Female
4 3290405 2 Nut M4
5 0760410 2 Screw M4 x 20mm
6 4060865 1 Guard
7 1001091102 4 Flatwasher M4
8 88662523 2 Nut, Tinnerman
9 1001145564 1 Bracket

Ref LIGHTS INSTALLATIONS (OPTIONAL)


1001145717 Ref Headlights & Taillights A

101 1705170 1 Decal, Lights (Not Shown - Located on Console)


102 2920110 2 Headlight
7016628 2 Bulb, Light (1 Per Light)
103 2920113 2 Taillight
104 3311005 4 Nut #10-24NC
105 3911040 4 Screw, Machine #10-24NC x 2-1/2in
106 3960461 2 Gasket
107 4240032 12 Tie-Strap (Not Shown)
108 4360522 1 Switch, Push Button (Not Shown - Located on Console):
109 4460234 12 Mount, Tie-Strap (Not Shown)
110 4740076 2 Washer, Fender
111 4740362 4 Washer, Fender
112 4751000 4 Flatwasher #10 Regular

3121291 450A & 450AJ Series II 2-81


2-82
207 220 1 13H
218 226 13G
223 212 221 7
217 227 224
201 36
216 213 37
227 13E 13
206 219
201 224 225 1
213 201 3
226 214 212 13J
207 206 212 27
201
201
212 38
13G
226
212 227 13F 13L
201 18
1 30
5
224 22
201 27 6
SECTION 2 TURNTABLE

26 13B
4 22 13C
212 2 18 27
27 16 30 13D
101F 25
101E 29
101G 39
COUNTERWEIGHT 21
REF.
27 40
43 46 45 4 12
22 13A
16 5 27 15
1 9
1 27 4 22
44 101G

450A & 450AJ Series II


101H 27
LOCATED ON
RADIATOR
PLATE 106 112
42
102
FIGURE 2-19.HOODS INSTALLATION

103 SEE ENGINE


110 104 101A INSTALLATION
105
116 113
109 111
36 14
114 41 36
8 1
101
101D 107 10
117 19
101C
109 118 24 24
101A
101D 19
101B NOTE: REPLACEMENT DECALS MUST BE ORDERED
115 SEPARATELY - SEE DECAL SECTION

3121291
SECTION 2 TURNTABLE

FIGURE 2-19. HOODS INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HOODS INSTALLATION
1001137917 Ref Caterpillar Engine USA Built Machines C
1001145955 Ref Caterpillar Engine Romanian Built Machines B
1001137915 Ref Deutz D2011 Engine ANSI & ANSI Export Spec Machines E
1001137916 Ref Deutz D2011 Engine Australian & CE Spec Machines E
1001146617 Ref Deutz TD2.9L4 Engine C
1001137914 Ref GM Engine Machines B

1 0100011 AR Compound, Locking


2 0641408 4 Bolt 1/4in-20NC x 1in
3 0641607 AR Bolt 3/8in-16NC x 7/8in
0641606 AR Bolt 3/8in-16NC x 3/4in
4 0641608 AR Bolt 3/8in-16NC x 1in
5 0641610 AR Bolt 3/8in-16NC x 1-1/4in
6 0641614 4 Bolt 3/8in-16NC x 1-3/4in
7 0721004 4 Bolt #10-24NC x 1/2in
8 0721006 4 Bolt #10-24NC x 3/4in
9 0902504 1 Angle, Mounting
10 0940049 1 Bumper
11 Not Used
12 0940083 1 Bumper
13 2680439 1 Hood Kit (Tank Side) (Includes Items 13A-13H)
Ref Note: Replacement Decals Must Be Ordered Separately -
See DECAL SECTION.
13A 2940109 1 Latch
13B 0721008 2 Screw, Machine #10-24NC x 1in
13C 4751000 4 Flatwasher #10 Regular
13D 3311005 2 Locknut #10-24NC
13E 2600246 2 Hinge
13F 0721006 4 Screw, Machine #10-24NC x 3/4in
13G 4751000 8 Flatwasher #10 Regular
13H 3311005 4 Locknut #10-24NC
14 3311005 4 Locknut #10-24NC
15 3311401 2 Nut 1/4in-20NC
16 3311405 AR Locknut 1/4in-20NC
17 Not Used
18 3311505 2 Nut 5/16in - 18NC
19 3311502 10 Nut, Jam 5/16in - 18NC
20 Not Used
21 1 Plate, Hinge Mounting Options:
3573024 All Machines except Machines with Deutz TD2.9L4 Engines
1001163609 Machines with Deutz TD2.9L4 Engines
22 3311605 AR Locknut 3/8in-16NC
23 Not Used
24 4711500 2 Flatwasher 5/16in Thin
25 4740362 4 Washer, Fender
26 4160170 1 Spring, Gas
27 4751600 34 Flatwasher 3/8in Regular
28 Not Used

3121291 450A & 450AJ Series II 2-83


SECTION 2 TURNTABLE

FIGURE 2-19. HOODS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
29 4751400 4 Flatwasher 1/4in Regular
30 4751500 2 Flatwasher 5/16in Regular
31 to 35 Not Used
36 4750800 12 Flatwasher #8 Regular
37 4751000 8 Flatwasher #10 Regular
38 4846037 1 Hood Mounting Weldment
39 4846424 1 Hood Mounting Weldment
40 1 Panel Options:
See Note Caterpillar Engine Machines (Note: See Caterpillar Engine
Installation for call-out)
1001138444 Deutz D2011 & GM Engine Machines
1001146691 Deutz TD2.9L4 Engine Machines
41 1 Hood Kit (Engine Side) Options (See Items 101-112 for
Breakdown):
Use 1001146953 Caterpillar Engine (was p/n 2680438 & 1001138940 &
1001145959)
Use 1001146953 Deutz D2011 Engine ANSI & ANSI Export Spec Machines
(was p/n 2680438 & 1001138940)
Use 1001146954 Deutz D2011 Engine Australian & CE Spec Machines (was
p/n 2680438 & 1001138941)
1001146663 Deutz TD2.9L4 Engine
Use 10011389064 GM Engine Machines (was p/n 1671169)
Ref Note: Replacement Decals Must Be Ordered Separately -
See DECAL SECTION.
42 1 Hood Mounting Weldment Options:
1001099364 Caterpillar Engine Machines
1001140647 Deutz Engine Machines SN 0300160835 to SN 0300163170
1001140646 Deutz Engine Machines SN 0300163170 to Present
1001140646 GM Engine Machines
43 0940088 AR Bumper
44 3321501 4 Nut 5/16in-24NF
45 1001147782 1 Bracket
46 0641406 2 Bolt 1/4in-20NC x 3/4in

Ref ENGINE HOOD ASSEMBLY


1001146953 Ref Caterpillar Engine Machines B
1001146953 Ref Deutz D2011 Engine ANSI & ANSI Export Spec Machines B
1001146954 Ref Deutz D2011 Engine Australian & CE Spec Machines B
1001146663 Ref Deutz TD2.9L4 Engine (Note: Does Not include Exhaust C
Stack)
Use 1001138906 Ref GM Engine Machines (was p/n 1671169) A
Ref Note: Replacement Decals Must Be Ordered Separately -
See DECAL SECTION.

101 See Note 1 Hood (Note: Not Available - Purchase Hood Assembly)
101A 2940109 1 Latch
101B 0721008 2 Screw, Machine #10-24NC x 1in
101C 4751000 4 Flatwasher #10 Regular
101D 3311005 2 Locknut #10-24NC

2-84 450A & 450AJ Series II 3121291


SECTION 2 TURNTABLE

FIGURE 2-19. HOODS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
101E 1 Hinge Options:
2600210 Caterpillar & Deutz D2011 Engine Machines
1001120042 Deutz TD2.9L4 Engine Machines
2600210 GM Engine Machines
101F 3900232 4 Screw, Button Head 3/8in-16NC x 1-1/4in
101G 4751600 8 Flatwasher 3/8in Regular
101H 3311605 4 Locknut 3/8in-16NC
102 3311601 3 Nut 3/8in-16NC
103 3900232 3 Capscrew, Button Head 3/8in-16NC 1-1/4in
104 4740500 3 Washer, Special
105 4751600 34 Flatwasher 3/8in Regular
106 1 Exhaust Tube Weldment Options:
4845194 Caterpillar & Deutz D2011 Engine Machines
1001146689 Deutz TD2.9L4 Engine Machines (Note: Not Included with
Hood Assembly - Must be Purchased Separately)
1001117038 GM Engine Machines
107 Ref Note: Items 107-110 are for Deutz D2011 & Caterpillar
Engine Machines USA Built Machines SN 0300160835
to SN 0300176039 & Romanian Built Machines
SN E300001114 to SN E300001317
107 1001117139 AR Insulation (was p/ns 1001105272, 1001105273, 1001105275,
1001105276, 1001109495) (USA Built Machines
SN 0300160835 to SN 0300176039 & Romanian Built
Machines SN E300001114 to SN E300001317)
(Note: Insulation must cover complete inside of hood)
108 1001117140 AR Tape (Not Shown - Use to install Insulation)
109 2820099 3 Insulation (Deutz Engine Australian & CE Spec Machines
Only) (Note: Install over Item 107)
110 2820100 2 Insulation (Deutz Engine Australian & CE Spec Machines
Only) (Note: Install over Item 107)
111 Ref Note: Items 111-116 are for Deutz D2011 & Caterpillar
Engine Machines USA Built Machines SN 0300176039 to
Present & Romanian Built Machines SN E300001317 to
Present.
111 1001153313 1 Insulation (Deutz Engine All Specs)
112 1001153314 1 Insulation (Deutz Engine All Specs)
113 1001153315 1 Insulation (Deutz Engine All Specs)
114 1001153316 1 Insulation (Deutz Engine All Specs)
115 1001153317 1 Insulation (Deutz Engine All Specs)
116 1001153318 1 Insulation (Deutz Engine All Specs)
117 Ref Note: Items 117 is for Deutz TD2.9L4 Engine Machines
117 1001152566 AR Insulation (Deutz TD2.9L4 Engine Machines)
(Note: Insulation must cover complete inside of hood)
117 1001117140 AR Tape (Not Shown - Use to install Insulation)
118 Ref Note: Items 118 is for all GM Engine Machines
118 1001117139 AR Insulation (was p/ns 1001105272, 1001105273, 1001105275,
1001105276, 1001109495) (USA Built Machines
SN 0300160835 to SN 0300176039 & Romanian Built
Machines SN E300001114 to SN E300001317)
(Note: Insulation must cover complete inside of hood)
118 1001117140 AR Tape (Not Shown - Use to install Insulation)

3121291 450A & 450AJ Series II 2-85


SECTION 2 TURNTABLE

FIGURE 2-19. HOODS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref REAR COVERS INSTALLATION
1001140652 Ref 450A Series II 2WD FF tires & 4WD FF Tires/450AJ Series II E
4WD FF Tires
1001141868 Ref 450A Series II 2WD PN Tires/450AJ Series 4WD PN Tires E
1001141867 Ref 450A Series II 4WD PN Tires/450AJ Series II 2WD FF Tires E
1001141869 Ref 450AJ Series II 2WD PN tires E

201 0100011 AR Compound, Locking


202 to 205 Not Used
206 0760812 5 Bolt M8 x 25mm
207 3311605 2 Locknut M8
208 to 211 Not Used
212 4751600 21 Flatwasher 3/8in
213 4811902 5 Flatwasher M8
214 1001118274 5 U-Nut M8
215 Not Used
216 1001140656 1 Cover, Rear (Engine Side)
217 1001140657 1 Cover, Rear (Center)
218 1001140658 1 Cover, Rear (Tank Side)
219 1001140659 1 Bracket
220 1001140660 1 Bracket
221 1001140662 1 Baffle
222 Not Used
223 1001145070 1 Bracket
224 0641607 5 Bolt 3/8in-16NC x 7/8in
225 0641609 2 Bolt 3/8in-16NC x 1-1/8in
226 3311601 7 Nut 3/8in-16NC
227 3900316 7 Screw 3/8in-16NC x 1in

2-86 450A & 450AJ Series II 3121291


SECTION 3
BOOM

3121291 450A & 450AJ Series II 3-1


SECTION 3 BOOM

FIGURE 3-1.TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)

2 212
16
50
2
34 16 206
21
70 50
208
A 54
34 9
203
21 9
57 205 27
54
54
121 A
3
116
128 129
C
31
2 52
5
58 62B
123 54
119 2 NOTE:
127 15 27 450AJ SERIES II
124
18 50 MODELS
ONLY
201 34
202 50 17 2
209 29 15
2
15 21
B 50
43
50
34
21 34
2
204 15
201 60
59 21
207 50
210B 34 2 53
210 17 17 4
205 210A 21 50 50
29 29
47
43 D
21
58
43
12 19 C
20 116 115
46 117
2 55 24
13
21
36
B 118 132
2 111
50 7 9 133
2 51 51
135
15 21 3
62A 111
D
44
50 NOTE:
2 450A SERIES II
17 105
51 MODELS
2 ONLY 134
15 36 27 69

3-2 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)

ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref TOWER BOOMS AND CYLINDERS INSTALLATIONS


1001143921 Ref 450A Series II without Arctic Package A
1001143924 Ref 450A Series II with Arctic Package A
1001143922 Ref 450AJ Series II without Arctic Package A
1001143923 Ref 450AJ Series II with Arctic Package A

1 Not Used
2 0100011 AR Compound, Locking
3 0561076 1 Block, Boom Rest
4 0641505 4 Bolt 5/16in-18NC x 5/8in
5 0641507 2 Bolt 5/16in-18NC x 7/8in
6 to 8 Not Used
7 0641608 AR Bolt 3/8in-16NC x 1in
8 Not Used
9 0641610 AR Bolt 3/8in-16NC x 1-1/4in
10 to 11 Not Used
12 0641806 2 Bolt 1/2in-13NC x 3/4in
13 0641810 3 Bolt 1/2in-13NC x 1-1/4in
14 Not Used
15 0642012 6 Bolt 5/8in-11NC x 1-1/2in
16 0642014 2 Bolt 5/8in-11NC x 1-3/4in
17 0642016 4 Bolt 5/8in-11NC x 2in
18 0801272 1 Boom, Mid
19 0801273 1 Boom, Tower
20 0940048 1 Bumper
21 0961950 20 Bearing
22 to 23 Not Used
24 1684070 1 Tower Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
25 to 28 Not Used
27 3311605 AR Locknut 3/8in-16NC
28 Not Used
29 3312005 3 Locknut 5/8in-11NC
30 Not Used
31 3340914 1 Pad
32 to 33 Not Used
34 3422568 6 Pin
35 Not Used
36 3422664 2 Pin
37 to 42 Not Used
43 3422912 3 Pin
44 3422913 1 Pin
45 Not Used
46 3572691 1 Bracket, Boom Rest
47 3572826 1 Cover

3121291 450A & 450AJ Series II 3-3


SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)

ITEM # PART NUMBER QTY. DESCRIPTION REV.


48 to 49 Not Used
50 3841258 12 Keeper, Pin
51 4711600 AR Flatwasher 3/8in Thin
52 4711500 2 Flatwasher 5/16in Thin
53 4751500 4 Flatwasher 5/16in Regular
54 4751600 AR Flatwasher 3/8in Regular
55 4751800 3 Flatwasher 1/2in Regular
56 Not Used
57 1 Upright (Upper) Options:
4846366 450A Series II
4846335 450AJ Series II
58 4846336 2 Link
59 4846343 1 Link, Timing
60 4846346 1 Upright (Lower)
61 Not Used
62 1 Rest, Boom Options:
62A 3572750 450A Series II
682B 4846428 450AJ Series II
63 1 Cable, Electrical 18/2 Options (Not Shown):
4922770 Without Arctic Package
4923469 With Arctic Package
64 to 68 Not Used
69 1001141014 1 Plate, Bulkhead Shim
70 1671013 1 Cover (450A Series II with Arctic Package Only)

Ref BOOM CABLES AND CLAMPS INSTALLATIONS


Ref 450A Series II:
0271311 Ref ANSI/ANSI Export /CSA Specs without SkyPower J
0271310 Ref Australian/CE Specs wihtout SkyPower J
0273279 Ref All Specs with SkyPower C
1001097502 Ref All Specs with Arctic Package A
1001097503 Ref All Specs with Arctic Package & SkyPower B
Ref 450AJ Series II:
0271122 Ref ANSI/ANSI Export /CSA Specs without SkyPower) J
0271206 Ref Australian/CE Specs without SkyPower J
0275116 Ref All Specs without SkyPower with Arctic Package D
1001115917 Ref ANSI Spec without SkyPower with Communication System A
0273280 Ref All Specs with SkyPower C
0275786 Ref All Specs with SkyPower with Arctic Package C
1001116516 Ref ANSI Spec with SkyPower with Communication System A
Ref Note: For Additional Components See ELECTRICAL
SECTION
101 to 104 Not Used
105 4460425 1 Connector, Strain Relief (without SkyPower)
106 to110 Not Used
111 4751400 2 Flatwasher 1/4in Regular
112 Not Used

3-4 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)

ITEM # PART NUMBER QTY. DESCRIPTION REV.


113 1 Harness, Tower Boom Options (Not Shown - See
ELECTRICAL SECTION):
4922530 Without Arctic Package
4923458 With Arctic Package
114 Not Used
115 3300420 1 Nut, Acorn 1/4in-20NC
116 3311605 3 Locknut 3/8in-16NC
117 3860096 1 Roller
118 0630498 1 Bolt
119 4711500 3 Flatwasher 5/16in Thin
120 AR Tie-Strap Options (Not Shown):
4240099 Without Arctic Package
4240018 With Arctic Package
4240018 With Communication System
121 4061032 2 Shield, Cable
122 Not Used
123 0641528 3 Bolt 5/16in-18NC x 3-1/2in
124 1 Block, Clamp Options:
0561460 All Machines Except Machines with Both Arctic Package &
SkyPower
1321695 Machines with Arctic Package Only
1321695 Machines with SkyPower Only
0561460 Machines with SkyPower with Communication System
125 to 126 Not Used
127 0100011 AR Compound, Locking
128 1320300 1 Clamp, Hose
129 4711600 2 Flatwasher 3/8in Thin
130 AR Cable, Electrical (Not Shown - See ELECTRICAL SECTION)
Machines Without Artic Package or SkyPower (12/3 AC
Power Cable):
1060987 1 ANSI/ANSI Export /CSA Specs
1060991 1 Australian /CE Specs
Machines With SkyPower and/or Artic Package:
4922929 With SkyPower Only (8/5 AC Power Cable)
4923460 With Arctic Package Only (12/3 AC Power Cable)
4922857 With Arctic Package with Sky Power (8/5 AC Power
Cable)
4922857 With Sky Power With Communication System (8/5 AC
Power Cable)
131 Not Used
132 0641408 1 Bolt 1/4in-20NC x 1in
133 1320061 1 Clamp, Hose

3121291 450A & 450AJ Series II 3-5


SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)

ITEM # PART NUMBER QTY. DESCRIPTION REV.


134 1 Connector, Strain Relief
1321692 Without Arctic Package
1321692 With SkyPower Only
1321692 With Arctic Package & Arctic Package with SkyPower
(450A Series II)
1321694 With Arctic Package & Arctic Package with SkyPower
(450AJ Series II)
1321692 With Communication System
135 3311405 1 Locknut 1/4in-20NC
136 1001115713 AR Cable, Communication (with Communication System Only)
(Not Shown)

Ref LIMIT SWITCHES INSTALLATIONS


0272497 Ref 450A/AJ Series II without Arctic Package E
0275126 Ref 450A/AJ Series II with Arctic Package (Arctic Package) C

201 0100011 AR Compound, Locking


202 0641406 2 Capscrew, 1/4in-20NC x 3/4in
203 1001096617 1 Cover, Switch
204 1671086 1 Cover, Switch
205 3311005 4 Locknut #10-24NC
206 3931024 2 Capscrew, Socket Head #10-24NC x 1-1/2in
207 3931030 2 Capscrew, Socket Head #10-24NC x 1-7/8in
208 4360548 1 Switch, Limit
209 4751400 2 Flatwasher, 1/4in Regular
210 1 Cable/Limit Switch Harness Assembly Options (See
ELECTRICAL SECTION for Breakdown):
4922714 1 Without Arctic Package B
4923467 1 With Arctic Package A
210A 4360548 1 Switch, Limit
210B 4460968 1 Connector, Strain Relief
211 4060803 8.5in/217mm Shield, Flex Trim (Not Shown)
212 4460968 1 Connector, Strain Relief

3-6 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 3-7


SECTION 3 BOOM

FIGURE 3-2.TOWER/MID BOOMS AND CYLINDERS INSTALLATION (ROMANIAN BUILT


MACHINES)

3-8 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (ROMANIAN BUILT


MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref TOWER BOOMS AND CYLINDERS INSTALLATION


0272664 Ref 450AJ Series II Booms and Cylinders Installation H
1001098640 Ref 450AJ Series II Boom Assembly F
0275438 Ref 450AJ Series II with SkyPower C
1001107354 Ref 450AJ Series II Boom Assembly with SkyPower E

1 0100011 AR Compound, Locking


2 Not Used
3 0641505 4 Bolt 5/16in-18NC x 5/8in
4 0641507 2 Bolt 5/16in-18NC x 7/8in
5 to 6 Not Used
7 0641806 2 Bolt 1/2in-13NC x 3/4in
8 0641810 3 Bolt 1/2in-13NC x 1-1/4in
9 Not Used
10 0642012 2 Bolt 5/8in-11NC x 1-1/2in
11 0642016 2 Bolt 5/8in-11NC x 2in
12 Not Used
13 0940048 1 Bumper
14 Not Used
15 1684239 1 Lower Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
16 to 19 Not Used
20 3312005 1 Locknut 5/8in-11NC
21 3340914 1 Pad
22 to 24 Not Used
25 3422664 1 Pin
26 Not Used
27 3422912 1 Pin
28 3422913 1 Pin
29 3422664 1 Pin
30 3572691 1 Bracket, Boom Rest
31 to 33 Not Used
34 3841258 4 Keeper, Pin
35 4711500 2 Flatwasher 5/16in Thin
36 4751500 4 Flatwasher 5/16in Regular
37 4751800 3 Flatwasher 1/2in Regular

Ref TOWER BOOM ASSEMBLY


0272340 Ref 450AJ Series II J
0801592 Ref 450AJ Series II with SkyPower H

101 0100011 AR Compound, Locking


102 Not Used
103 0561076 1 Block, Boom Rest
104 0641610 6 Bolt 3/8in-16NC x 1-1/4in

3121291 450A & 450AJ Series II 3-9


SECTION 3 BOOM

FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (ROMANIAN BUILT


MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
105 0642012 4 Bolt 5/8in-11NC x 1-1/2in
106 0642014 2 Bolt 5/8in-11NC x 1-3/4in
107 0642016 2 Bolt 5/8in-11NC x 2in
108 0801356 1 Boom, Mid
109 0801357 1 Boom, Tower
110 0961950 20 Bearing, Garmax
111 Not Used
112 3311605 6 Locknut 3/8in-16NC
113 3312005 2 Locknut 5/8in-11NC
114 3422568 6 Pin
115 3422912 2 Pin
116 3841258 8 Keeper, Pin
117 4751600 14 Flatwasher 3/8in Regular
118 4846905 1 Rest, Boom
119 4846697 1 Upright (Upper)
120 3010140 2 Link
121 4846701 1 Link, Timing
122 1001145890 1 Upright (Lower)
123 3340608 1 Pad, Wear
124 0641605 2 Bolt, 3/8in-16NC x 3/8in
125 3574066 1 Cover

Ref BOOM CABLES AND CLAMPS INSTALLATIONS


0272594 Ref 450AJ Series II D
0275436 Ref 450AJ Series II with SkyPower D
Ref Note: For Additional Components See ELECTRICAL
SECTION

201 0561460 1 Block, Clamp


202 0630498 1 Bolt
203 0641528 3 Bolt 5/16in-18NC x 3-1/2in
204 AR Cable, Electrical Options (Not Shown - See ELECTRICAL
SECTION):
1060991 1 Without SkyPower (12/3 AC Power Cable)
4922857 1 With SkyPower
205 1320300 1 Clamp, Hose
206 3300420 1 Nut, Acorn 1/4in-20NC
207 3311605 3 Locknut 3/8in-16NC
208 3860096 1 Roller
209 4061032 2 Shield, Cable
210 4240018 7 Tie-Strap (Not Shown)
211 AR Connector, Strain Relief
4460425 2 Without SkyPower
1321692 1 With SkyPower
212 Not Used
213 4711500 AR Flatwasher 5/16in Thin
214 4711600 2 Flatwasher 3/8in Thin
215 4922530 1 Harness, Tower Boom (Not Shown - See ELECTRICAL
SECTION):

3-10 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (ROMANIAN BUILT


MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
216 4922770 1 Cable, Electrical (18/2 Limit Switch) (Not Shown - See
ELECTRICAL SECTION)
217 to 219 Not Used
220 0641524 AR Bolt 5/16in-18NC x 3in
221 1321738 1 Clamp, Block (Machines with SkyPower Only)
222 3311505 AR Nut 5/16in-18NC
223 0641408 1 Bolt 1/4in-20NC x 1in
224 1320061 1 Clamp, Hose (Machines with SkyPower Only)
225 3311405 1 Locknut 1/4in-20NC
226 4751400 2 Flatwasher 1/4in Regular
227 1320177 1 Clamp, Hose (Not Shown - Used on Airline) (Machines with
SkyPower Only)
228 2220829 1 Fitting, Plug (Not Shown - Used on Airline) (Machines with
SkyPower Only)
229 2221037 1 Fitting, Barbed (Not Shown - Used on Airline) (Machines with
SkyPower Only)
230 2720646 1 Hose, Airline (Not Shown) (Machines with SkyPower Only)

0272497 Ref LIMIT SWITCHES INSTALLATION E

301 0100011 AR Compound, Locking


302 0641406 2 Capscrew, 1/4in-20NC x 3/4in
303 1001096617 1 Cover, Switch
304 1671086 1 Cover, Switch
305 3311005 4 Locknut #10-24NC
306 3931024 2 Capscrew, Socket Head #10-24NC x 1-1/2in
307 3931030 2 Capscrew, Socket Head #10-24NC x 1-7/8in
308 4360548 1 Switch, Limit
309 4751400 2 Flatwasher, 1/4in Regular
310 4922714 1 Cable/Limit Switch Harness Assembly
1060902 8.5ft/2.6m Cable, Electrical 18/2 (Not Shown - See ELECTRICAL
SECTION)
4460226 2 Socket, Contact (Not Shown)
310A 4360548 1 Switch, Limit
310B 4460968 1 Connector, Strain Relief
311 4060803 8.5in/217mm Shield, Flex Trim (Not Shown)
312 4460968 1 Connector, Strain Relief

3121291 450A & 450AJ Series II 3-11


SECTION 3 BOOM

FIGURE 3-3.MAIN BOOM INSTALLATION - 450A SERIES II

25

51
31
40
2
10
39
108 2
122 131 6
135
112 135
127
102 132
128
110
122
53

2
7
39
27

52

21
39
8

28
2
10
40
22

40 33
11
23
25
39
1
8
29

20 40 22
11

26

3-12 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref BOOM AND CYLINDERS INSTALLATION
1001143921 Ref 450A Series II without Arctic Package A
1001143924 Ref 450A Series II with Arctic Package A

1 0060062 1 Rotator Assembly (See Rotator Assemblies for Breakdown)


2 0100011 AR Compound, Locking
3 to 5 Not Used
6 0641607 1 Bolt 3/8in-16NC x 7/8in
7 0641608 1 Bolt 3/8in-16NC x 1in
8 0641610 2 Bolt 3/8in-16NC x 1-1/4in
9 Not Used
10 0641810 2 Bolt 1/2in-13NC x 1-1/4in
11 0641812 2 Bolt 1/2in-13NC x 1-1/2in
12 to 19 Not Used
20 1684155 1 Main Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
21 3311605 2 Locknut 3/8in-16NC
22 3311805 2 Locknut 1/2in-13NC
23 to 24 Not Used
25 3422177 2 Pin
26 3422178 1 Pin
27 3422179 1 Pin
28 3422180 1 Pin
29 3422558 1 Pin
30 Not Used
31 3422578 1 Pin
32 Not Used
33 3422793 1 Pin
34 to 38 Not Used
39 3841143 4 Keeper, Pin
40 3841203 4 Keeper, Pin
41 to 50 Not Used
51 1001140274 1 Level (Platform Slave) Cylinder Assembly (See CYLINDER
SECTION for Breakdown)
52 1001140276 1 Master Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
53 1001143917 1 Main Boom Assembly (See MAIN BOOM ASSEMBLY for
Breakdown)

Ref BOOM CABLES AND CLAMPS INSTALLATIONS


0271311 Ref ANSI/ANSI Export/CSA Specs without SkyPower J
0271310 Ref Australian/CE Specs without SkyPower J
0273279 Ref All Specs with SkyPower C
1001097502 Ref All Specs with Arctic Package A
1001097503 Ref All Specs with Arctic Package & SkyPower B
Ref Note: For Additional Components See ELECTRICAL
SECTION

101 Not Used

3121291 450A & 450AJ Series II 3-13


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II


ITEM # PART NUMBER QTY. DESCRIPTION REV.
102 2 Block, Clamp Options:
0561459 Without Arctic Package
1321696 With Arctic Package
103 to 107 Not Used
108 3300151 6 Nut, Acorn 1/4in-20NC
109 Not Used
110 3311401 6 Nut 1/4in-20NC
111 Not Used
112 3570535 1 Shield
113 to 121 Not Used
122 4751400 12 Flatwasher 1/4in Regular
123 Not Used
124 1 Harness, Main Boom Options (Not Shown - See ELECTRICAL
SECTION):
4922531 Without Arctic Package
1001097504 With Arctic Package
125 1 Cable, Electrical (Not Shown - See ELECTRICAL SECTION)
Machines without Arctic Package or SkyPower (12/3 AC
Power Cable):
1060988 ANSI/ANSI Export/CSA Specs
1060990 Australian/CE Specs
Machines with Arctic Package or SkyPower:
4922857 With SkyPower Only (8/5 AC Power Cable)
4923461 With Arctic Package Only (12/3 AC Power Cable)
4922857 With Both Arctic Package & Sky Power (8/5 AC Power
Cable)
126 Not Used
127 0641506 2 Bolt 5/16in-18NC x 3/4in (With SkyPower Only)
128 1320202 2 Clamp (With SkyPower Only)
129 to 130 Not Used
131 3311505 2 Locknut 5/16in-18NC (With SkyPower Only)
132 3574532 2 Plate, Clamp Mounting (With SkyPower Only)
133 to 134 Not Used
135 4751500 4 Flatwasher 5/16in Regular (With SkyPower Only)

3-14 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 3-15


SECTION 3 BOOM

FIGURE 3-4.MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES)

68
32 114
102
130

49 13
2 49
13 112 130 117 102 28
40
2
8 105
48 131
42 107
115 118
131 2
65 13
49
48 27 32 SEE
MAIN
2 BOOM
9 35 ASSEMBLY
25
28
49
14
66 33

2
37 53 26
48
2 61
7 39
48
2
9 41 22 45
30
11
10
2
27 6
23 53
38 26 30
56

64

41 1
11
67

10
274 27
54
38
51

3-16 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref BOOM AND CYLINDERS INSTALLATION


1001143922 Ref 450AJ Series II without Arctic Package A
1001143923 Ref 450AJ Series II with Arctic Package A

1 1 Rotator Assembly Options (See ROTATOR ASSEMBLIES for


Breakdown):
0060050 Without Arctic Package
0060096 With Arctic Package
2 0100011 AR Compound, Locking
3 to 5 Not Used
6 0641518 2 Bolt 516in-18NC x 2-1/4in
7 0641607 1 Bolt 3/8in-16NC x 7/8in
8 0641608 3 Bolt 3/8in-16NC x 1in
9 0641610 2 Bolt 3/8in-16NC x 1-1/4in
10 0641616 4 Bolt 3/8in-16NC x 2in
11 0641618 2 Bolt 3/8in-16NC x 2-1/4in
12 Not Used
13 0641810 3 Bolt 1/2in-13NC x 1-1/4in
14 0641812 1 Bolt 1/2in-13NC x 1-1/2in
15 to 21 Not Used
22 0961951 2 Bushing
23 0962292 2 Bushing
24 Not Used
25 1684154 1 Main Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
26 3311501 4 Locknut 5/16in-18NC
27 3311605 9 Locknut 3/8in-16NC
28 3311805 2 Locknut 1/2in-13NC
29 Not Used
30 3340860 4 Pad, Rubber
31 Not Used
32 3422177 2 Pin
33 3422178 1 Pin
34 Not Used
35 3422582 1 Pin
36 Not Used
37 3422669 1 Pin
38 3422791 2 Pin
39 3422792 1 Pin
40 3422793 1 Pin
41 3422794 2 Pin
42 3422806 1 Pin
43 to 44 Not Used
45 3572551 2 Channel, Hose Carrier
46 to 47 Not Used
48 3841143 4 Keeper, Pin

3121291 450A & 450AJ Series II 3-17


SECTION 3 BOOM

FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
49 3841203 4 Keeper, Pin
50 Not Used
51 4220244 1 Stop
52 Not Used
53 4751500 6 Flatwasher 5/16in Regular
54 4751600 2 Flatwasher 3/8in Regular
55 Not Used
56 4846278 1 Link, Jib (Upper)
57 to 60 Not Used
61 4846356 1 Pivot, Jib
62 Not Used
63 1 Cable, Electrical 18/2 Options (Not Shown):
4922770 Without Arctic Package
4923469 With Arctic Package
64 1001094670 2 Link, Jib (Lower)
65 1 Master Cylinder Assembly Options (See CYLINDER SECTION
for Breakdown):
1001140278 Without Arctic Package
1001138817 With Arctic Package
66 1 Level (Platform Slave) Cylinder Assembly (See CYLINDER
SECTION for Breakdown)
1001140279 Without Arctic Package
1001138815 With Arctic Package
67 1 Jib Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
1001140282 Without Arctic Package
1001138816 With Arctic Package
68 1001143918 1 Main Boom Assembly (See MAIN BOOM ASSEMBLY for Break-
down)

Ref BOOM CABLES AND CLAMPS INSTALLATIONS


0271122 Ref ANSI/ANSI Export /CSA Specs without SkyPower J
0271206 Ref Australian/CE Specs without SkyPower J
0275116 Ref Without SkyPower with Arctic Package D
1001115917 Ref Without SkyPower with Communication System A
0273280 Ref With SkyPower C
0275786 Ref With SkyPower with Arctic Package C
1001116516 Ref With SkyPower with Communication System A
Ref Note: For Additional Components See ELECTRICAL
SECTION

101 Not Used


102 2 Block, Clamp Options:
0561459 Without Arctic Package
1321696 With Arctic Package
103 to 104 Not Used
105 0641506 2 Bolt 5/16in-18NC x 3/4in (With SkyPower Only)
106 Not Used
107 1320202 2 Clamp (With SkyPower Only)
108 to 111 Not Used

3-18 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
112 3300151 6 Nut, Acorn 1/4in-20NC
113 Not Used
114 3311401 6 Nut 1/4in-20NC
115 3311505 2 Locknut 5/16in-18NC (With SkyPower Only)
116 Not Used
117 3571462 1 Shield
118 3574532 2 Plate, Clamp Mounting (With SkyPower Only)
119 to 129 Not Used
130 4751400 12 Flatwasher 1/4in Regular
131 4751500 4 Flatwasher 5/16in Regular (With SkyPower Only)
132 to 133 Not Used
134 1 Harness, Main Boom Options (Not Shown - See ELECTRICAL
SECTION):
4922532 Without Arctic Package
4923459 With Arctic Package
135 1 Cable, Electrical (Not Shown - See ELECTRICAL SECTION)
1060988 Without SkyPower (12/3 AC Power Cable)
4923481 With Arctic Package (12/3 AC Power Cable)
4922857 With SkyPower (8/5 AC Power Cable)
4922929 With Arctic Package with SkyPower(8/5 AC Power Cable)
4922929 With Communication System with SkyPower(8/5 AC Power
Cable)
136 1001115916 AR Cable, Communication (with Communication System Only) (Not
Shown)

3121291 450A & 450AJ Series II 3-19


SECTION 3 BOOM

FIGURE 3-5.MAIN BOOM INSTALLATION - 450AJ SERIES II (ROMANIAN BUILT MACHINES)

3-20 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (ROMANIAN BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref MAIN BOOM AND CYLINDERS INSTALLATION


0272664 Ref 450AJ Series II Booms and Cylinders Installation H
1001098640 Ref 450AJ Series II Boom Assembly F
0275438 Ref 450AJ Series II Booms & Cylinders Installation with C
SkyPower
1001107354 Ref 450AJ Series II Boom Assembly with SkyPower E

1 0100011 AR Compound, Locking


2 to 4 Not Used
5 0641608 3 Bolt 3/8in-16NC x 1in
6 0641610 1 Bolt 3/8in-16NC x 1-1/4in
7 Not Used
8 0641810 2 Bolt 1/2in-13NC x 1-1/4in
9 0641812 1 Bolt 1/2in-13NC x 1-1/2in
10 to 11 Not Used
12 1 Main Boom Assembly Options (See MAIN BOOM ASSEMBLY &
Items 101-165 for Breakdown):
0801361 Without SkyPower
0801593 With SkyPower
13 to 15 Not Used
16 1684241 1 Master Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
17 1684244 1 Upper Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
18 3311605 3 Locknut 3/8in-16NC
19 3311805 1 Locknut 1/2in-13NC
20 to 21 Not Used
22 3422177 2 Pin
23 3422178 1 Pin
24 3422582 1 Pin
25 Not Used
26 3422806 1 Pin
27 to 31 Not Used
32 3841143 2 Keeper, Pin
33 3841203 3 Keeper, Pin
34 3841258 4 Keeper, Pin
35 to 38 Not Used
39 4220244 1 Stop, Platform
40 4751600 2 Flatwasher 3/8in Regular

Ref JIB INSTALLATION


0801361 Ref Without SkyPower M
0801593 Ref With SkyPower K

101 0060050 1 Rotator Assembly (See ROTATOR ASSEMBLIES for


Breakdown)
102 0100011 AR Compound, Locking

3121291 450A & 450AJ Series II 3-21


SECTION 3 BOOM

FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (ROMANIAN BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
103 to 104 Not Used
105 0561515 2 Clamp, Block
106 to 108 Not Used
109 0641518 2 Bolt 516in-18NC x 2-1/4in
110 Not Used
111 0641607 1 Bolt 3/8in-16NC x 7/8in
112 0641610 1 Bolt 3/8in-16NC x 1-1/4in
113 0641616 4 Bolt 3/8in-16NC x 2in
114 0641618 2 Bolt 3/8in-16NC x 2-1/4in
115 0641810 1 Bolt 1/2in-13NC x 1-1/4in
116 to 120 Not Used
121 0962292 2 Bushing
122 to 123 Not Used
124 0961951 2 Bushing
125 to 126 Not Used
127 3571462 1 Shield
128 Not Used
129 1671083 2 Cover, Jib Hose
130 Not Used
131 1001094789 1 Level (Platform Level) Cylinder Assembly (See CYLINDER
SECTION for Breakdown)
132 1684242 1 Jib Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
133 Not Used
134 3311402 12 Nut, Jam 1/4in-20NC
135 Not Used
136 3311505 4 Locknut 5/16in-18NC
137 3311605 12 Locknut 3/8in-16NC
138 3311805 1 Locknut 1/2in-13NC
139 to 141 Not Used
142 3340943 4 Pad, Rubber
143 3422669 1 Pin
144 3422791 2 Pin
145 3422792 1 Pin
146 3422793 1 Pin
147 3422794 2 Pin
148 to 150 Not Used
151 3841143 2 Keeper, Pin
152 3841203 1 Keeper, Pin
153 to 154 Not Used
155 3951420 6 Setscrew 1/4in-20NC x 2-1/2in
156 to 159 Not Used
160 4751400 12 Flatwasher 1/4in Regular
161 4751500 6 Flatwasher 5/16in Regular
162 Not Used
163 4846688 1 Link, Jib (Upper)
164 4846689 2 Link, Jib (Lower)
165 4846693 1 Pivot, Jib

3-22 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (ROMANIAN BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref BOOM CABLES AND CLAMPS INSTALLATION
0272665 Ref Without SkyPower C
0275437 Ref With SkyPower B
Note: For Additional Components See ELECTRICAL
SECTION

201 1060996 1 Cable, Electrical (AC Cable) (Not Shown - See ELECTRICAL
SECTION)
202 Not Used
203 4922532 1 Harness, Main Boom (Not Shown - See ELECTRICAL
SECTION)
204 to 206 Not Used
207 4922929 1 Cable, Electrical (8/5 Generator Cable) (With SkyPower Only)
(Not Shown - See ELECTRICAL SECTION):
208 0641506 2 Bolt 5/16in-18NC x 3/4in (With SkyPower Only)
209 1320202 2 Clamp (With SkyPower Only)
210 3311505 2 Locknut 5/16in-18NC (With SkyPower Only)
211 3574532 2 Plate, Clamp Mounting (With SkyPower Only)
212 4751500 4 Flatwasher 5/16in Regular (With SkyPower Only)
213 2820647 1 Hose, Air Line (With SkyPower Only) (Not Shown)

3121291 450A & 450AJ Series II 3-23


SECTION 3 BOOM

FIGURE 3-6.MAIN BOOM ASSEMBLIES

16
139 21
22
156
1 157
6
102
10 1 118
120 21 5
22 102 17
156 118 140
157
21
22
17 156
140 1 157
5
102
118
1
13 8
168 102 26 31
25 116 166 139
12 158
128
25 30
158 130

13
168
11
122
9A
123 11
122

20
9 150
2 119
18 3 19
103 106 20 148
141 150
4
29 23 102
149 110
14
136 24
170

27 1
162 5
102 21
117 22
28 14 156
125 136 157
23 17
4 7 140
29 24 102 154 1
149 159 153 5
2 102
18 3 117
103 106
141 24 21
22
15 156
137 17 157
140
17 16
140 139
1 21 1
5 22 5
102 156 102
117 157 118

3-24 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-6. MAIN BOOM ASSEMBLIES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref MAIN BOOM ASSEMBLY (USA BUILT MACHINES)


1001143917 Ref 450A Series II C
1001143918 Ref 450AJ Series II C

1 0100011 AR Compound, Locking


2 0100081 AR Adhesive # 454
3 0630401 2 Bolt, Carriage 5/16in-18NC x 2in
4 0641605 8 Bolt 3/8in-16NC x 5/8in
5 0641606 22 Bolt 3/8in-16NC x 3/4in
6 0641607 4 Bolt 3/8in-16NC x 7/8in
7 0641608 4 Bolt 3/8in-16NC x 1in
8 0641818 4 Bolt 1/2in-13NC x 2-1/4in
9 1 Base Weldment Options:
0801289 450A Series II (Note: Includes Item 9A)
0801260 450AJ Series II (Note: Does not includes Item 9A - Must be
Purchased Separately)
9A 0961950 2 Bearing
10 1 Fly Weldment Options:
0801290 450A Series II
0801192 450AJ Series II
11 0961948 2 Bearing
12 1670679 1 Cover, Boom End
13 3311401 2 Nut 1/4in-20NC
14 3311505 4 Locknut 5/16in-18NC
15 3311605 4 Locknut 3/8in-16NC
16 3340837 4 Pad, Wear
17 1001148652 8 Pad, Wear
18 3340939 2 Pad, Rubber
19 3422804 1 Pin
20 3760115 2 Ring, Retaining
21 4070897 AR Shim (#18)
22 AR Shim Options:
4070898 Shim (#11)
4070982 Shim (#16)
23 4711500 2 Flatwasher 5/16in Thin
24 4711600 12 Flatwasher 3/8in Thin
25 3 Washer 1/4in Options:
4751400 Flatwasher 1/4in Regular (450A Series II)
4761400 Lockwasher 1/4in (450AJ Series II)
26 4761800 4 Lockwasher 1/2in
27 1 Tube, Carrier
4845767 450A Series II
4846033 450AJ Series II

3121291 450A & 450AJ Series II 3-25


SECTION 3 BOOM

FIGURE 3-6. MAIN BOOM ASSEMBLIES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
28 1 Powertrack Options:
1001099838 450A Series II Powertrack
1001099833 450AJ Series II Powertrack
70001996 AR Carrier Repair Section (2ft length - Includes 1 Pin
Assembly for each end)
70001998 2 Pr Mounting Foot Kit (Includes Both Pair of Feet)
29 1001106757 3 Plate, Clamp
30 1 Telescope Cylinder Assembly Options (See CYLINDER
SECTION for Breakdown):
450A Series II
1001143915 SN 0300160835 to SN 0300175029
1001152384 SN 0300175029 to Present
450AJ Series II
1001143916 SN 0300160835 to SN 0300175029
1001152118 SN 0300175029 to Present
31 1001149041 1 Pad, Wear

Ref MAIN BOOM ASSEMBLY OPTIONS (ROMANIAN BUILT


MACHINES)
0801361 Ref 450AJ Series II without SkyPower M
0801593 Ref 450AJ Series II with SkyPower K

101 Not Used


102 0100011 AR Compound, Locking
103 0100081 AR Adhesive #454
104 to 105 Not Used
106 0630401 2 Bolt, Carriage 5/16in-18NC x 2in
107 0641404 4 Bolt 1/4in-20NC x 1/2in
108 to 109 Not Used
110 0641604 4 Bolt 3/8in-16NC x 1/2in
0641605 4 Bolt 3/8in-16NC x 5/8in
111 to 115 Not Used
116 0641818 4 Bolt 1/2in-13NC x 2-1/4in
117 0791606 12 Screw 3/8in-16NC x 3/4in
118 0791607 16 Screw 3/8in-16NC x 7/8in
119 0801379 1 Base Weldment
120 0801380 1 Fly Weldment
121 Not Used
122 0961948 2 Bearing
123 0961950 2 Bearing
124 Not Used
125 1180378 1 Power Track
7026120 AR 2 Ft Repair Section
7026119 1 Feet, Mounting (Includes 4 Feet & Mounting Hardware)
126 to 127 Not Used
128 1671111 1 Cover, Boom End
129 Not Used
130 1684262 1 Telescope Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
131 to 135 Not Used

3-26 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-6. MAIN BOOM ASSEMBLIES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
136 3311505 2 Locknut 5/16in-18NC
137 3311605 10 Locknut 3/8in-16NC
138 Not Used
139 3340837 4 Pad, Wear
140 1001148652 10 Pad, Wear
141 3340940 2 Pad, Rubber
142 to 147 Not Used
148 3422996 1 Pin
149 3572448 2 Plate, Clamp
150 3760115 2 Ring, Retaining
151 to 152 Not Used
153 3900283 4 Screw, Button Head 3/8in-16NC x 3/4in
154 3900316 4 Screw, Button Head 3/8in-16NC x 1in
155 3951420 6 Setscrew 1/4in-20NC x 2-1/2in
156 4071056 10 Shim (1mm)
157 4071057 10 Shim (3mm)
158 4711400 4 Flatwasher 1/4in Thin
159 4711600 4 Flatwasher 3/8in Thin
160 to 161 Not Used
162 4846734 1 Tube, Carrier
163 to 165 Not Used
166 4891800 4 Flatwasher 1/2in Hardened
167 Not Used
168 3941406 Screw, Self-Tapping 1/4in x 3/4in
169 Not Used
170 4891600 4 Flatwasher 3/8in Hardened

3121291 450A & 450AJ Series II 3-27


SECTION 3 BOOM

FIGURE 3-7.ROTATOR ASSEMBLIES

53
54

53

51
52

53 53
54

3-28 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-7. ROTATOR ASSEMBLIES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref ROTATOR ASSEMBLIES
0060062 Ref 450A Series II C
0060050 Ref 450AJ Series II without Arctic Package G
0060096 Ref 450AJ Series II With Arctic Package A

See Note Case/Bracket Weldment (Note: Not Available - Purchase


1 1
Complete Assembly)
1A AR Bushing Options: (Top)
Not Required 0 0060062 Rotator
0962257 2 0060050 & 0060096 Rotators
1B AR Bushing Options: (Bottom)
Not Required 0 0060062 Rotator
0961947 2 0060050 & 0060096 Rotators
2 1 Shaft Options:
7017162 0060062 Rotator
7017140 0060050 Rotator
7017162 0060096 Rotator
3 1 Sleeve, Piston Options:
7017163 0060062 Rotator
7017139 0060050 Rotator
7017163 0060096 Rotator
4 1 Cap, End Options:
7017164 0060062 Rotator
7017148 0060050 Rotator
7017164 0060096 Rotator
5 to 6 Not Used
7 See Note 1 Tie Rod Assembly
Ref Note: See Platform Support Installation for Components.
8 See Note 3 Bolt 1/4in-20NC (Grade 8) (Note: Not Available for Purchase)
9 See Note 1 Seal, Cap (Note: Use Item 51)
10 See Note 1 Ring, Back-Up Cap (Note: Use Item 51)
11 See Note 1 Seal, Rod (Note: Use Item 51)
12 See Note 1 Seal, Piston (Note: Use Item 51)
13 See Note 2 Packing, Bearing (Note: Use Item 51)
14 See Note 1 Bearing, Cap (Note: Use Item 52)
15 See Note 1 Bearing, Shaft (Note: Use Item 52)
16 See Note 2 Thrustwasher (Note: Use Item 52)
17 7017172 1 Counterbalance Valve Assembly
7017192 2 Cartridge (No Seal Kit Available)
18 2 Bushing Options:
7017195 0060062 Rotator
7017136 0060050 Rotator
See Note 0060096 Rotator (Note: Not Available for Purchase)
19 to 50 Not Used
51 1 Seal Kit Options: (Includes Items 9-13)
7017158 0060062 Rotator
7017137 0060050 Rotator
70000342 0060096 Rotator

3121291 450A & 450AJ Series II 3-29


SECTION 3 BOOM

FIGURE 3-7. ROTATOR ASSEMBLIES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
52 1 Bearing Kit Options: (Includes Items 14-16)
7017159 0060062 Rotator
7017138 0060050 Rotator
7017159 0060096 Rotator
53 1 Hardware Kit Options:
See Note 0060050 Rotator (Note: Not Available for Purchase)
7017142 0060062 & 0060096 Rotator
54 70001697 4 Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8)

3-30 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-7. ROTATOR ASSEMBLIES


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 3-31


SECTION 3 BOOM

FIGURE 3-8.PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS

302 311
304
309
113B 310
303
450AJ 306
SERIES II
312
307 309
OR 308 310

450A 312
304 301
SERIES II 305

209 202 101


113A 102
109
207
208
205 204
206

106 3

1
213 4

210 8
203
205 202
206 201 101
103

110
6
109

101
102
10
6 111 5

2
7

3-32 450A & 450AJ Series II 3121291


SECTION 3 BOOM

FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM SUPPORT INSTALLATION
0272070 Ref Machines without LSS E
See Note Ref Machines with LSS (Note: Refer to JLG Supplement p/n
3124287 for Components)

1 0100011 AR Compound, Locking


2 0641812 8 Bolt 1/2in-13NC x 1-1/2in
3 0642684 1 Bolt 1in-8NC x 10-1/2in
4 0681608 8 Bolt 3/8in-16NC x 1in
5 3300243 1 Locknut 1in-8NC
6 3311805 8 Locknut 1/2in-13NC
7 4846573 1 Support Weldment
8 4891600 8 Flatwasher 3/8in Hardened
9 4891800 8 Flatwasher 1/2in Hardened
10 4892600 1 Flatwasher 1in Hardened

Ref CONTROL VALVE INSTALLATIONS


1001141803 Ref 450A Series II B
1001141804 Ref 450AJ Series II B

101 0100011 AR Compound, Locking


102 0630467 6 Screw, Button Head
103 0641606 2 Bolt 3/8in-16NC x 3/4in
104 to 105 Not Used
106 1670964 1 Cover
107 to 108 Not Used
109 4711500 9 Flatwasher 5/16in Thin
110 4711600 2 Flatwasher 3/8in Thin
111 4846218 1 Plate, Valve Mounting
112 Not Used
113 1 Valve, Platform Options:
113A 1001138950 450A Series II (See Items 201-210 for Breakdown)
113B 1001138951 450AJ Series II (See Items 301-312 for Breakdown)

1001138950 Ref PLATFORM VALVE ASSEMBLY (450A SERIES II) B

201 7012989 1 Valve, Cartridge


7012953 1 Seal Kit - 7012989 Valve
202 7012914 2 Valve, Pressure Control
7012918 2 Seal Kit - 7012914 Valve
203 7023911 1 Valve, Relief
7012967 1 Seal Kit - 7023911 Valve
204 7023912 1 Valve, Relief
7012967 1 Seal Kit - 7023912 Valve
205 7017452 2 Valve, Solenoid
7017402 2 Seal Kit - 7017452 Valve
206 70002386 4 Coil
207 See Note 2 Orifice (Note: Not Available for Purchase)
208 7017406 2 Plug

3121291 450A & 450AJ Series II 3-33


SECTION 3 BOOM

FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
209 See Note 1 Plug (Note: Not Available for Purchase)
210 2221086 2 Fitting, Diagnostic

1001138951 Ref PLATFORM VALVE ASSEMBLY (450AJ SERIES II) B

301 7012989 1 Valve, Cartridge


7012953 1 Seal Kit - 7012989 Valve
302 7023984 1 Valve, Cartridge
7012953 1 Seal Kit - 7023984 Valve
303 70003790 1 Valve, Cartridge
7021653 1 Seal Kit - 70003790 Valve
304 7012914 2 Valve, Pressure Control
7012918 2 Seal Kit - 7012914 Valve
305 7023911 1 Valve, Relief
7012967 1 Seal Kit - 7023911 Valve
306 7023912 1 Valve, Relief
7012967 1 Seal Kit - 7023912 Valve
307 7017452 2 Valve, Solenoid
7017402 2 Seal Kit - 7017452 Valve
308 70002386 6 Coil
309 See Note 2 Orifice (Note: Not Available for Purchase)
310 7017406 2 Plug
311 See Note 1 Plug (Note: Not Available for Purchase)
312 2221086 3 Fitting, Diagnostic

3-34 450A & 450AJ Series II 3121291


SECTION 4
PLATFORM

3121291 450A & 450AJ Series II 4-1


SECTION 4 PLATFORM

FIGURE 4-1.PLATFORM INSTALLATION

404
401
7

203
208
208
205

206

404

407

404 8
5

204
207

4
301
OR
6

3 1
112 2
207
201

110
113

209B

104
108

106 209C
111 202 209D
207
204
109 209A

101
105
107 107
102 103

4-2 450A & 450AJ Series II 3121291


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM ASSEMBLY WITH GATE
Ref USA Built Machine Platforms
1001144025 Ref 6ft (1.83m) with No Mesh B
1001144026 Ref 5ft (1.52m) with No Mesh B
1001144027 Ref 4ft (1.22m) with No Mesh B
Ref Romanian Built Machine Platforms
1001145407 Ref 6ft (1.83m) with No Mesh B
1001145409 Ref 5ft (1.52m) with No Mesh B
1001145411 Ref 4ft (1.22m) with No Mesh B
Ref Note: Platform and Mesh must be ordered separately for
Platforms with Mesh. See SPECIAL OPTIONS SECTION for
Mesh Installations.
Note: Replacement Decals Must Be Ordered Separately -
See DECALS SECTION.

1 2080040 16 Fastener, Huck


2 2600281 2 Hinge, Self-Closing
3 2940074 1 Latch
4 3820020 2 Rivet, Pop
5 1001144629 1 Gate Weldment
6 1 Cap-Plug Options:
3520072 USA Built Machines
1001152037 Romanian Built Machines
7 See Note 1 Platform Weldment (Note: Not Available - Purchase
Platform Assembly)
8 2 Cap-Plug Options:
3520198 USA Built Machines
1001145781 Romanian Built Machines

Ref PLATFORM ASSEMBLY WITH DROP-BAR


Ref USA Built Machine Platforms
1001144020 Ref 6ft (1.83m) with No Mesh B
1001144019 Ref 5ft (1.52m) with No Mesh B
1001144018 Ref 4ft (1.22m) with No Mesh B
Ref Romanian Built Machine Platforms
1001145406 Ref 6ft (1.83m) with No Mesh B
1001145408 Ref 5ft (1.52m) with No Mesh B
1001145410 Ref 4ft (1.22m) with No Mesh B
Ref Note: Platform and Mesh must be ordered separately for
Platforms with Mesh. See SPECIAL OPTIONS SECTION for
Mesh Installations.
Ref Note: Replacement Decals Must Be Ordered Separately -
See DECALS SECTION.

101 0100011 AR Compound, Locking


102 0641418 2 Bolt 1/4in-20NC x 2-1/4in
103 0961845 2 Bushing
104 3290606 2 Nut M6
105 3300151 2 Nut, Acorn
106 4010618 2 Screw M6 x 50mm

3121291 450A & 450AJ Series II 4-3


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
107 4711400 4 Flatwasher 1/4in
108 4811700 2 Flatwasher M6
109 1001138494 1 Bar, Drop
110 1001138514 1 Rail (Top)
111 1001140429 1 Decal - Drop-Bar
112 See Note 1 Platform Weldment (Note: Note Available - Purchase
Platform Assembly)
113 2 Cap-Plug Options:
3520198 USA Built Machines
1001145781 Romanian Built Machines

1001143630 Ref CONSOLE BOX & FOOTSWITCH INSTALLATION A

201 0641406 2 Bolt 1/4in-20NC x 3/4in


202 0641408 3 Bolt 1/4in-20NC x 1in
203 0641610 4 Bolt 3/8in-16NC x 1-1/4in
204 3311405 5 Locknut 1/4in-20NC
205 3311605 4 Locknut 3/8in-16NC
206 3380434 1 Panel, Decal Mount
207 4740362 1 Washer, Fender 1/4in
208 4751600 8 Flatwasher 3/8in Regular
209 1001139202 1 Platform Console Assembly (Not Shown) (See PLATFORM
CONSOLE ASSEMBLY for Breakdown)
209A 1001117174 1 Footswitch Assembly (Includes Footswich & Items 209B- B
209E)
70002902 1 Block, Contact
70002903 1 Gasket
70002905 1 Cover
70002904 1 Bolt Kit - Cover
209B 1060918 7.5ft/2.3m Cable, Electrical - 18/3
209C 4460071 1 Connector, Strain Relief
209D 4460464 1 Pin, Male (Not Shown)
209E 4460226 2 Socket, Female (Not Shown)

Ref TRAY INSTALLATIONS (OPTIONAL)

301 1580012 1 Tray, Storage (Center)

0273495 Ref WORKLIGHTS INSTALLATIONS (OPTIONAL) E

401 2080040 4 Fastener, Huck


402 to 403 Not Used
404 2920140 2 Worklight
7016399 2 Bulb, Replacement (1 Per Worklight)
405 to 406 Not Used
407 3536089 2 Plate, Mounting
408 to 412 Not Used
413 4460426 1 Connector, Strain Relief (Not Shown - Located at Console Box)
414 to 416 Not Used
417 2820035 9 Loom, Vinyl (Not Shown)

4-4 450A & 450AJ Series II 3121291


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
418 4240099 10 Tie-Strap (Not Shown)

3121291 450A & 450AJ Series II 4-5


SECTION 4 PLATFORM

FIGURE 4-2. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL)

11
6
13

11
6
4

10
3 12
5 12
7

4-6 450A & 450AJ Series II 3121291


SECTION 4 PLATFORM

FIGURE 4-2. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM ASSEMBLY (FALL ARREST)
3510884 Ref 450A Series II E
1001112103 Ref 450AJ Series II A
Ref Note: Only Available on ANSI & CSA Specs.

1 0681822 4 Bolt 1/2in-13NC x 2-3/4in (Grade 8)


2 1 Cable, Fall Arrest Options:
1060919 450A Series II
1001112943 450AJ Series II
3 1705014 1 Decal - Safety
4 1706385 1 Decal - Drop Bar
5 2410014 1 Gate Weldment
6 3271805 6 Locknut 1/2in-13NC (Grade 8)
7 3311605 1 Locknut 3/8in-16NC
8 See Note 1 Platform Weldment (Note: Purchase Platform Assembly)
9 3520072 1 Cap-Plug
10 3900054 1 Bolt 1/2in-13NC x 1-3/4in
11 4751800 8 Flatwasher 1/2in Regular
12 0962270 2 Bearing, Oilite
13 0681814 4 Bolt 1/2in-13NC x 1-3/4in (Grade 8)

3121291 450A & 450AJ Series II 4-7


SECTION 4 PLATFORM

FIGURE 4-3.SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

15
25 9
26

6
16

6
16

1
8

1 23
3
11
21 1 1
22 4 23 4
12 13 10 10
2 18 20 20

27

GENUINE PARTS

1
5 14 17 7

4-8 450A & 450AJ Series II 3121291


SECTION 4 PLATFORM

FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref SOFT TOUCH SYSTEM INSTALLATION
0274240 Ref 2.5ft/.7m x 6ft/1.83m Platform C
1001115639 Ref 2.5ft/.7m x 5ft/1.52m Fall Arrest Platform (Not Shown) A
1001108256 Ref 3ft/.9m x 6ft/1.83m Fall Arrest Platform (Not Shown) A
Ref Note: Fall Arrest Platforms available on ANSI, ANSI Export &
CSA Specs Only.

1 0100011 AR Compound, Locking


2 0200048 2 Arm, Switch Activator
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt 1/4in-20NC x 1-3/4in
5 0721005 4 Screw #10-32NF x 5/8in
6 See Note AR Bumper, Soft Touch (Note: Use Item 27)
7 1060341 AR Cable, Control - 16/2 Options:
15ft/4.6m 2.5ft/.7m x 6ft/1.83m Platform
15ft/4.6m 2.5ft/.7m x 5ft/1.52m Platform
22.7ft/6.9m 3ft/.9m x 6ft/1.83mm Platform
8 1060903 4 Wire Rope & Eyebolt Assembly
9 1702938 1 Decal, Soft Touch Override
10 3311401 8 Nut 1/4in-20NC
11 3311501 8 Nut 5/16in-18NC
12 2 Plate, Switch Strike Options:
3575705 2.5ft/.7m x 6ft/1.83mm Platform
3575705 2.5ft/.7m x 5ft/1.52mm Fall Arrest Platform
3575359 3ft/.9m x 6ft/1.83mm Fall Arrest Platform
13 4240099 1 Tie, Wire
14 4360057 2 Switch, Limit
15 4360387 1 Switch, Yellow Push Button
16 4420068 1 Tape, Yellow Adhesive
17 4460049 2 Connector, Strain Relief
18 4460234 2 Terminal, Mount Cable Tie
19 4460425 1 Terminal, Strain Relief (Not Shown)
20 4751400 16 Flatwasher 1/4in Regular
21 4751500 8 Flatwasher 5/16in Regular
22 4751800 8 Flatwasher 1/2in Regular
23 1 Weldment, Soft Touch Rail Options:
4846370 2.5ft/.7m x 6ft/1.83mm Platform
1001115641 2.5ft/.7m x 5ft/1.52mm Fall Arrest Platform
3641569 3ft/.9m x 6ft/1.83mm Fall Arrest Platform
24 Not Used
25 2920028 1 Lamp, Indicator
26 2920029 1 Bulb, Light
27 1 Bumper Kit Options (Includes Corners & Enough Straight
Material for One Platform):
0940167 2.5ft/.7m x 6ft/1.83mm Platform
1001115848 2.5ft/.7m x 5ft/1.52mm Fall Arrest Platform
0940177 3ft/.9m x 6ft/1.83mm Fall Arrest Platform

3121291 450A & 450AJ Series II 4-9


SECTION 4 PLATFORM

FIGURE 4-4.PLATFORM CONSOLE ASSEMBLY


1
26 29
28 201 47
15 32 47 49 16
12
601
27 19

24

22
33 9
20 101
28 30
47
1 32A 28
26 47
501 502 1
26
301
13 801
1
26
402 401
425 28
17 426 47
21 28
47
31 48

18
7
46 14
43

2
2

39
104 106

23
10
3
6 705
43
8 36
103 38
105
9 37
102
34 42 4
25

4-10 450A & 450AJ Series II 3121291


SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001139202 Ref PLATFORM CONSOLE ASSEMBLY B

1 0100009 AR Sealant
2 0100048 AR Grease, Dielectric
3 0100081 AR Adhesive #454
4 0140011 1 Alarm
5 Not Used
6 0641406 4 Bolt 1/4in-20NC x 3/4in
7 0641414 4 Bolt 1/4in-20NC x 1-3/4in
8 0721006 2 Screw, Machine #10-24NC x 3/4in
9 0861441 1 Box, Console (See Items 101-106 for Breakdown)
10 0902751 4 Bracket, Support
11 Not Used
12 1001118416 1 Controller Assembly (Drive & Steer) (See CONTROLLER
ASSEMBLY (DRIVE & STEER) for Breakdown)
13 Use 1001129555 1 Controller Assembly (Lift & Swing) (See CONTROLLER
ASSEMBLY (LIFT & SWING) for Breakdown) (was p/n
1001118417)
14 1001110434 1 Cover
15 1671176 1 Bezel
16 1702565 1 Decal (Drive and Steer)
17 1702566 1 Decal (Lift and Swing)
18 1702567 1 Decal (Function Speed)
19 1704260 1 Decal - EMS
20 1705132 1 Decal - ADE Control
21 2560136 1 Handle, Knob
22 2920154 1 Panel, LED Light
23 3300353 4 Nut, Tinneman
24 3300408 2 Insert, Nylon
25 3311005 2 Locknut #10-24NC
26 3520054 4 Plug, Hole
27 3911018 2 Screw, Machine #10-24NC x 1-1/8in
28 4360328 5 Switch, Toggle
29 4360330 1 Switch, Toggle
30 4360387 1 Switch, Pushbutton
31 4360407 1 Controller, Speed
See Note 1 Gasket “Top Hat” (Included with Switch) (Note: Not Available -
Purchase Complete Controller.)
70003784 1 Seal
32 4360475 1 Switch, Emergency Stop
7020175 1 Cap, Red
32A 7020176 1 Contact Block
33 4360476 1 Block, Contact
34 4460007 1 Bussbar
35 4460234 3 Base, Tie-Strap Mounting (Not Shown - Located on Item 101)
36 4460428 2 Connector, Strain Relief
37 4460470 1 Nut, Terminal
38 4460471 1 Lockwasher, Terminal
39 4460488 1 Base, Mounting
40 4460708 2 Receptacle - 15 Position (Not Shown)

3121291 450A & 450AJ Series II 4-11


SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
41 4460905 5 Seal, Plug (Not Shown) (USA Built Machines SN 0300160835 to
SN 0300177675 & Romanian Built Machines SN B300001114 to
SN E300001356)
42 4751000 2 Flatwasher #10 Regular
43 4751400 8 Flatwasher 1/4in Regular
44 1001139135 1 Harness, Upper Valve (Not Shown - See ELECTRICAL SECTION
for Breakdown)
45 4922666 1 Harness, Analyzer Cable (Not Shown - See ELECTRICAL
SECTION for Breakdown)
46 1001107007 1 Harness, Platform Box (See ELECTRICAL SECTION for
Breakdown)
47 3790012 6 O-Ring
48 1001106938 1 Controller, Module (Re-calibration Required When Replaced):
49 1001131168 1 Decal (Stop)
———————————
1001119559 1 Decal Kit Options (Includes Items 16-20, 49, 501, & 601):

0861441 Ref CONSOLE BOX ASSEMBLY F

101 Use 0861441 1 Console Top (Note: Not Available for Purchase)
102 Use 0861441 1 Console Bottom (Note: Not Available for Purchase)
103 3311601 1 Nut 3/8in-16NC
104 3470003 2 Hair, Pin
105 0630568 1 Screw 3/8in-16NC x 4-1/2in
106 4711500 2 Flatwasher 5/16in Thin

Ref DUAL FUEL SWITCH INSTALLATION (GM ENGINE MACHINES


ONLY)

201 4360336 1 Switch, Toggle


3790012 1 O-Ring

0271340 Ref JIB SWITCH INSTALLATION (450AJ SERIES II ONLY) 1/A

301 4360328 1 Switch, Toggle


3790012 1 O-Ring

Ref SOFT TOUCH SYSTEM COMPONENTS

401 4360387 1 Switch, Pushbutton


402 1702938 1 Decal - Soft Touch Override
403 to 424 Not Used
425 2920028 1 Lamp, Indicator
426 2920029 1 Bulb, Light

Ref DRIVE SWITCH INSTALLATION (FROM WHEEL DRIVE


INSTALLATIONS)

501 1702676 1 Decal


502 4360331 Switch, Toggle
3790012 O-Ring

4-12 450A & 450AJ Series II 3121291


SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001108994 Ref LIGHT PANEL DECAL INSTALLATIONS A

601 1001107853 1 Decal - Display

0273495 Ref PLATFORM WORKLIGHT INSTALLATION (OPTIONAL) D

701 to 704 Not Used


705 4460426 1 Connector, Strain Relief

Ref LIGHT COMPONENTS (OPTIONAL)

801 4360522 Switch, Pushbutton


1705170 Decal, Lights

3121291 450A & 450AJ Series II 4-13


SECTION 4 PLATFORM

FIGURE 4-5.CONTROLLER ASSEMBLY (LIFT AND SWING)

10

2
3

11

12

4-14 450A & 450AJ Series II 3121291


SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001129555 Ref CONTROLLER ASSEMBLY C
Ref Note: Was p/n 1001118417 Assembly - Use p/n 1001129555
kit as replacement.

1 70002730 1 Gasket
2 7003928 1 Spring
3 7022808 1 Cap, Lift
4 70002731 1 Boot
5 70002732 4 Screw
6 7022815 1 Bezel
7 70002733 1 Adapter
8 70002734 4 Screw
9 70002735 1 Can, Enclosure
10 70002906 1 Cap
11 Use 1001129555 1 Mechanical Assembly (Note: Not Available for Purchase)
12 7022819 1 Plug, Male 8 Position (Natural) (Not Shown)
4460871 6 Socket, Female

3121291 450A & 450AJ Series II 4-15


SECTION 4 PLATFORM

FIGURE 4-6.CONTROLLER ASSEMBLY (DRIVE & STEER)

1
6 104 101

106 2

103
105 1
102
110
102 103

107

108 104

109
8
108

7 9

4-16 450A & 450AJ Series II 3121291


SECTION 4 PLATFORM

FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001118416 Ref CONTROLLER ASSEMBLY B

1 70002724 1 Boot & Control Lock Assembly


2 7003941 2 Washer
3 70002725 2 Screw
4 7019162 1 Spring
5 70002726 1 Enclosure
6 70002727 1 Handle Assembly (See Items 101-110 for Breakdown)
7 70002728 1 Screw
8 Use 1001118416 1 Mechanical Assembly (Note: Not Available for Purchase)
9 1001113961 1 Plug, Male - 8 Position (Black)
4460871 7 Socket, Female

70002727 Ref HANDLE ASSEMBLY

101 7003972 1 Boot, Switch


102 7003973 2 Half, Handle
103 7003980 4 Screw
104 7019167 4 Nut
105 7019164 1 Axle
106 7019165 1 Rocker
107 70002729 1 Wiring Assembly
7003982 2 Switch, Micro
108 7003983 2 Setscrew
109 7019194 1 Coupling
110 7003989 2 Gasket

3121291 450A & 450AJ Series II 4-17


SECTION 4 PLATFORM

FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-18 450A & 450AJ Series II 3121291


SECTION 5
CYLINDER

3121291 450A & 450AJ Series II 5-1


SECTION 5 CYLINDER

FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER

7
15

5-2 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1684465 Ref AXLE LOCKOUT CYLINDER ASSEMBLY G

1 0370026 1 Barrel
2 1684290 1 Rod
3 2220890 1 Plug
4 3480288 1 Piston, Pilot
5 Use 2902266 2 Ring, Wear
6 Use 2902266 1 Wiper
7 Use 2902266 1 Seal, Rod
8 4640858 1 Bleeder
9 4641390 1 Cartridge, Valve
7017496 1 Seal Kit
10 to 14 Not Used
15 2902266 1 Seal Kit, Cylinder (Includes Items 5-7)

3121291 450A & 450AJ Series II 5-3


SECTION 5 CYLINDER

FIGURE 5-2. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II)
8

25 26

23

25
24
1

21
10
5 28

11 14
15
9
16
11
17
12

13

50

5-4 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-2. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES
II)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001140274 Ref LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A B


SERIES II)

1 70003812 1 Barrel
2 70003813 1 Rod
3 Not Used
4 70003809 1 Head
5 70003810 1 Piston
6 to 7 Not Used
8 0961947 4 Bushing
9 Use 70003814 1 Seal
10 Use 70003814 1 O-Ring
11 Use 70003814 2 Ring, Wear
12 Use 70003814 1 O-Ring
13 Use 70003814 1 Ring, Back-up
14 Use 70003814 1 Seal
15 Use 70003814 1 Wiper
16 70002217 1 Ring, Retaining
17 7026084 1 O-Ring
18 to 20 Not Used
21 70002216 1 Retainer
22 Not Used
23 4640932 1 Cartridge, Counterbalance Valve
7011112 1 Seal Kit - 4640932 Valve
24 4641086 1 Cartridge, Counterbalance Valve
2900792 1 Seal Kit - 4641086 Valve
25 7024844 2 Plug
26 See Note 2 Plug (Note: Not Available for Purchase)
27 Not Used
28 Use 70003814 1 O-Ring
29 to 49 Not Used
50 70003814 1 Seal Kit (Includes Items 9-15 & 28)

3121291 450A & 450AJ Series II 5-5


SECTION 5 CYLINDER

FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II
WITHOUT ARCTIC PACKAGE)
8

25 26

23

25
24
1

21
10
4 28

11 14
15
9
16
11
17
12

13

50 8

5-6 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES
II WITHOUT ARCTIC PACKAGE)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001140279 Ref LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450AJ A


SERIES II WITHOUT ARCTIC PACKAGE)

1 70003846 1 Barrel
2 70003847 1 Rod
3 Not Used
4 70003819 1 Piston
5 7026082 1 Head
6 to 7 Not Used
8 0961951 4 Bushing
9 Use 70003845 1 Seal
10 Use 70003845 1 O-Ring
11 Use 70003845 2 Ring, Wear
12 Use 70003845 1 O-Ring
13 Use 70003845 1 Ring, Back-up
14 Use 70003845 1 Seal
15 Use 70003845 1 Wiper
16 70002217 1 Ring, Retaining
17 7026084 1 O-Ring
18 to 20 Not Used
21 70002216 1 Retainer
22 Not Used
23 4640932 1 Cartridge, Counterbalance Valve
7011112 1 Seal Kit - 4640932 Valve
24 4641086 1 Cartridge, Counterbalance Valve
2900792 1 Seal Kit - 4641086 Valve
25 7024844 2 Plug
26 See Note 2 Plug (Note: Not Available for Purchase)
27 Not Used
28 Use 70003845 1 O-Ring
29 to 49 Not Used
50 70003845 1 Seal Kit (Includes Items 9-15 & 28)

3121291 450A & 450AJ Series II 5-7


SECTION 5 CYLINDER

FIGURE 5-4. USA BUILT MACHINES/ LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II
WITH ARCTIC PACKAGE)

11

1
3

12

4
101
109

10

109
101
103
104
103
102

105
108

6
9 107
106
1
2
13

100

5-8 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-4. USA BUILT MACHINES/ LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES
II WITH ARCTIC PACKAGE)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001138815 Ref LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450AJ A


WITH ARCTIC PACKAGE)

1 0100011 AR Compound, Locking


2 0100038 AR Primer, Locking
3 0630534 3 Bolt, Socket Head #10-24NC x 1in
4 0962185 1 Tapered Bushing
5 0961951 4 Bushing, Garmax
6 1683052 1 Head
7 1683759 1 Rod
8 1683761 1 Barrel
9 3760368 1 Washer, Ring
10 3480247 1 Piston
11 4640932 1 Cartridge, Valve (Counterbalance Vented)
7011112 1 Seal Kit - 4640932 Valve
12 4641086 1 Cartridge, Valve (Counterbalance Nonvented)
2900792 1 Seal Kit - 4641086 Valve
13 3931516 8 Bolt, Socket Head 5/16in-18NC x 1in
14 to 99 Not Used
100 1001138818 1 Seal Kit, Cylinder (Includes Items 101-109)
101 Use 1001138818 2 Ring, Lock
102 Use 1001138818 1 Ring, Wear
103 Use 1001138818 2 Ring, Back-Up
104 Use 1001138818 1 O-Ring
105 Use 1001138818 1 O-Ring
106 Use 1001138818 1 Wiper
107 Use 1001138818 1 Seal
108 Use 1001138818 1 Ring, Back-Up
109 Use 1001138818 2 Seal

3121291 450A & 450AJ Series II 5-9


SECTION 5 CYLINDER

FIGURE 5-5. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II WITHOUT
ARCTIC PACKAGE)

1
25

11

11

17
16
15
7
14
23

20
28
14

32
29 19
32 18
31
24
22
6
21

9
50 2

5-10 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-5. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II WITHOUT
ARCTIC PACKAGE)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001140282 Ref LIFT (JIB) CYLINDER ASSEMBLY (450AJ SERIES II WITHOUT A


ARCTIC PACKAGE)

1 70003834 1 Barrel
2 70003835 1 Rod
3 to 5 Not Used
6 7026088 1 Head
7 70003833 1 Piston
8 0961951 2 Bushing
9 0961947 2 Bushing
10 Not Used
11 4640509 2 Cartridge, Counterbalance Valve
2900792 2 Seal Kit - 4640509 Valve
12 to 13 Not Used
14 7026090 2 Bushing
15 7026091 1 Sleeve
16 7026092 1 Nut
17 70002223 1 Retainer
18 Use 70003836 1 Wiper
19 Use 70003836 1 Seal
20 Use 70003836 1 O-RIng
21 Use 70003836 1 Ring, Backup
22 Use 70003836 1 O-RIng
23 Use 70003836 1 O-RIng
24 7026068 1 O-RIng
25 7024844 2 Plug
26 to 27 Not Used
28 Use 70003836 1 O-RIng
29 Use 70003836 1 Seal
30 Not Used
31 70002220 1 Ring, Retaining
32 Use 70003836 2 Ring, Wear
33 to 49 Not Used
50 70003836 1 Seal Kit - 1001140282 Cylinder (Includes Items 18-23, 28, 29 &
32)

3121291 450A & 450AJ Series II 5-11


SECTION 5 CYLINDER

FIGURE 5-6. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II WITH ARCTIC
PACKAGE)

6
14

11

11
8
4
103
104 14
110
104
103
3
12

101
105
107
102
7
106 108
109

10

1
2
13
9

100

5-12 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-6. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II WITH ARCTIC
PACKAGE)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001138816 Ref LIFT (JIB) CYLINDER ASSEMBLY (450AJ SERIES II WITH D


ARCTIC PACKAGE)

1 0100011 AR Compound, Locking


2 0100038 AR Primer, Locking
3 0630534 3 Bolt #10-24NC x 1in
4 0961893 1 Bushing, Tapered
5 0961947 2 Bushing
6 0961951 2 Bushing
7 1683051 1 Head
8 1683960 1 Barrel Weldment
9 1683961 1 Rod Weldment
10 3760367 1 Washer, Ring
11 2220885 3 Plug, O-Ring
12 3480249 1 Piston
13 3931516 8 Bolt, Socket Head 5/16in-18NC x 2in
14 4640509 2 Cartridge, Valve (Counterbalance Non-Vented)
2900792 2 Seal Kit - 4640509 Valve
15 to 99 Not Used
100 1001138819 1 Seal Kit, Cylinder (Includes Items 101-110)
101 Use 1001138819 2 Ring, Back-up
102 Use 1001138819 1 Ring, Back-up
103 Use 1001138819 2 Seal
104 Use 1001138819 2 Ring, Wear
105 Use 1001138819 1 Ring, Wear
106 Use 1001138819 1 O-Ring
107 Use 1001138819 1 O-Ring
108 Use 1001138819 1 Seal
109 Use 1001138819 1 Wiper
110 Use 1001138819 1 T-Seal

3121291 450A & 450AJ Series II 5-13


SECTION 5 CYLINDER

FIGURE 5-7. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER


23

1
23

11 10

9
6
20
21 20
13 12
14
13
4
15

7
17
16
5
18
19
3
22

2
25

23

23

5-14 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-7. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref LIFT (MAIN BOOM) CYLINDER ASSEMBLY


1684155 Ref 450A Series II 2/D
1684154 Ref 450AJ Series II 2/D

1 1 Barrel Weldment Options:


1684060 1684155 Cylinder
1683946 1684154 Cylinder
2 1 Rod Weldment Options:
1684059 1684155 Cylinder
1683947 1684154 Cylinder
3 1120108 1 Cap, End
4 3480240 1 Piston
5 1683504 1 Head
6 1 Nut, Hex Options:
3300315 1684155 Cylinder
3300279 1684154 Cylinder
7 1 Spacer, Tube Options:
4567177 1684155 Cylinder
4567908 1684154 Cylinder
8 Not Used
9 4640936 1 Cartridge, Valve
2900770 1 Seal Kit - 4640936 Valve
10 2220885 1 Plug, O-Ring
11 3900170 1 Setscrew
12 1 Setscrew Options:
3951402 1684155 Cylinder
3900142 1684154 Cylinder
13 Use 1001118241 2 Ring, Wear
14 Use 1001118241 1 Seal
15 Use 1001118241 1 O-Ring
16 Use 1001118241 1 Ring, Wear
17 Use 1001118241 1 O-Ring
18 Use 1001118241 1 Seal
19 Use 1001118241 1 Wiper
20 0100011 AR Compound, Locking
21 0100038 AR Primer, Locking
22 0100035 AR Compound, Locking
23 0961950 4 Bushing
24 Not Used
25 1001118241 1 Seal Kit, Cylinder (Includes Items 13-19

3121291 450A & 450AJ Series II 5-15


SECTION 5 CYLINDER

FIGURE 5-8. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER

24

6
8
25

24
5
15
23
15
10
18
4
19
13
16
1
2 17
11 19
7
12
21
22

30

5-16 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-8. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1684070 Ref LIFT (TOWER BOOM) CYLINDER ASSEMBLY G

1 0100011 AR Compound, Locking


2 0100038 AR Primer, Locking
3 Not Used
4 0630535 3 Capscrew 1/4in-20NC x 1-1/8in
5 0961897 1 Bushing, Tapered
6 0961950 4 Bushing
7 1683063 1 Head
8 1684067 1 Barrel Weldment
9 1684069 1 Rod Weldment
10 3480253 1 Piston
11 3760371 1 Washer, Ring
12 3931824 8 Bolt, Socket Head 1/2in-13NC x 1-1/2in
13 4100099 1 Spacer, Tube
14 Not Used
15 Use 2902044 2 Ring, Wear
16 Use 2902044 2 Ring, Wear
17 Use 2902044 1 Ring, Back-up
18 Use 2902044 2 Ring, Back-up
19 Use 2902044 2 O-Ring
20 Use 2902044 1 O-Ring
21 Use 2902044 1 Seal
22 Use 2902044 1 Wiper
23 Use 2902044 1 T-Seal
24 4640509 2 Cartridge, Valve (Counterbalance Non-Vented)
2900792 2 Seal Kit - 4640509 Valve
25 2220886 1 Plug, O-Ring
26 to 29 Not Used
30 2902044 1 Seal Kit, Cylinder (Includes Items 15-23)

3121291 450A & 450AJ Series II 5-17


SECTION 5 CYLINDER

FIGURE 5-9. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II)


8

19
11
4
15

20
5

10 14
9 16
10 17
18
12

13

50

5-18 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-9. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001140276 Ref MASTER CYLINDER ASSEMBLY (450A SERIES II) B

1 70003831 1 Barrel
2 70003832 1 Rod
3 Not Used
4 70003810 1 Piston
5 70003809 1 Head
6 to 7 Not Used
8 0961947 4 Bushing
9 Use 70003814 1 Seal
10 Use 70003814 2 Ring, Wear
11 Use 70003814 1 O-Ring
12 Use 70003814 1 O-Ring
13 Use 70003814 1 Ring, Back-up
14 Use 70003814 1 Seal
15 Use 70003814 1 O-Ring
16 Use 70003814 1 Wiper
17 70002217 1 Ring, Retaining
18 7026084 1 O-Ring
19 70002216 1 Retainer
20 70003830 1 Spacer
21 to 49 Not Used
50 70003814 1 Seal Kit (Includes Items 9-16)

3121291 450A & 450AJ Series II 5-19


SECTION 5 CYLINDER

FIGURE 5-10. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II WITHOUT


ARCTIC PACKAGE)
5

18
15
4
11

23

16 12
17 10
16 9
8
14

13

50

5-20 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-10. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II WITHOUT


ARCTIC PACKAGE)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001140278 Ref MASTER CYLINDER ASSEMBLY (450A SERIES II WITHOUT A


ARCTIC PACKAGE)

1 70003843 1 Barrel
2 70003844 1 Rod
3 Not Used
4 70003819 1 Piston
5 0961951 4 Bushing
6 to 7 Not Used
8 7026084 1 O-Ring
9 70002217 1 Ring, Retaining
10 Use 70003845 1 Wiper
11 Use 70003845 1 O-Ring
12 Use 70003845 1 Seal
13 Use 70003845 1 Ring, Back-up
14 Use 70003845 1 O-Ring
15 Use 70003845 1 O-Ring
16 Use 70003845 2 Ring, Wear
17 Use 70003845 1 Seal
18 70002216 1 Retainer
19 to 22 Not Used
23 7026082 1 Head
24 to 49 Not Used
50 70003845 1 Seal Kit (Includes Items 10-17)

3121291 450A & 450AJ Series II 5-21


SECTION 5 CYLINDER

FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II WITH ARCTIC
PACKAGE)
5

1
2
3

4
101
109

6
109
101
103
104
103
105
108
102
8

107
7 106
1
2
11

10
100

5-22 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II WITH ARCTIC
PACKAGE)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001138817 Ref MASTER CYLINDER ASSEMBLY (450AJ SERIES II WITH A


ARCTIC PACKAGE)

1 0100011 AR Compound, Locking


2 0100038 AR Primer, Locking
3 3931016 3 Bolt Socket Head #10-24NC x 1in
4 0962185 1 Bushing, Tapered
5 0961951 4 Bushing, Garmax
6 3480247 1 Piston
7 3760368 1 Washer, Ring
8 1683052 1 Head
9 1683756 1 Barrel
10 1683772 1 Rod
11 3931516 8 Bolt Socket Head 5/16in-18NC x 1in
12 to 99 Not Used
100 1001138818 1 Seal Kit, Cylinder (Includes Items 101-109)
101 Use 1001138818 2 Ring, Lock
102 Use 1001138818 1 Ring, Wear
103 Use 1001138818 2 Ring, Back-Up
104 Use 1001138818 1 O-Ring
105 Use 1001138818 1 O-Ring
106 Use 1001138818 1 Wiper
107 Use 1001138818 1 Seal
108 Use 1001138818 1 Ring, Back-Up
109 Use 1001138818 2 Seal

3121291 450A & 450AJ Series II 5-23


SECTION 5 CYLINDER

FIGURE 5-12. USA BUILT MACHINES/STEER CYLINDER


3
4
5
6
7
8
9

12

12
11
10

50

9
8
7
6
5
4
3

5-24 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-12. USA BUILT MACHINES/STEER CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001143434 Ref STEER CYLINDER ASSEMBLY B

1 70003933 1 Barrel
2 70003934 1 Rod
3 70003098 2 Head
4 Use 70003099 2 Wiper
5 Use 70003099 2 Seal, Rod
6 Use 70003099 2 Bearing
7 Use 70003099 2 O-Ring
8 Use 70003099 2 Ring, Back-up
9 Use 70003099 2 O-Ring
10 Use 70003099 1 Seal, Piston
11 Use 70003099 1 Ring, Wear
12 Use 70003099 2 Bearing
—————————
50 70003099 1 Seal Kit - 1001143434 Cylinder (includes Items 4-12)

3121291 450A & 450AJ Series II 5-25


SECTION 5 CYLINDER

FIGURE 5-13. USA BUILT MACHINES/TELESCOPE CYLINDER (SN 0300160835 TO


SN 0300175029)

1
2
6
20

19 4
103
6 101

20

7
8 9
13

14

11
17 10
11
18 3

15

12
16

5
30

5-26 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-13. USA BUILT MACHINES/TELESCOPE CYLINDER (SN 0300160835 TO SN


0300175029)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref TELESCOPE CYLINDER ASSEMBLY


1001143915 Ref 450A Series II B
1001143916 Ref 450AJ Series II B

1 0100011 AR Compound, Locking


2 0641512 4 Bolt 5/16in-18NC x 1-1/2in
3 1682892 1 Head
4 1 Barrel Weldment Options:
1684096 450A Series II
1683800 450AJ Series II
5 1 Rod Weldment Options:
1684098 450A Series II
1683802 450AJ Series II
6 2220628 2 Adapter, Elbow
7 3322205 1 Locknut 3/4in-16NC
8 3480239 1 Piston
9 3760318 1 Ring, Retaining
10 Use 2902073 1 Ring, Wear
11 Use 2902073 2 Ring, Wear
12 Use 2902073 1 O-Ring
13 Use 2902073 1 O-Ring
14 3951402 1 Setscrew 1/4in-20NC x 1/4in
15 Use 2902073 1 Wiper
16 Use 2902073 1 Seal
17 Use 2902073 1 Seal
18 1 Spacer, Tube Options:
4568218 450A Series II
4566027 450AJ Series II
19 4641200 1 Counterbalance Valve Assembly (See Items 101-103 for
Breakdown)
20 2220883 2 Plug, O-Ring
21 to 29 Not Used
30 2902073 1 Seal Kit, Cylinder (Includes Items 10-13 & 15-17)

4641200 Ref COUNTERBALANCE VALVE ASSEMBLY C


101 7011347 2 Cartridge, Counterbalance
2900770 2 Seal Kit - Cartridge (1 Per Cartridge)
102 Not Used
103 3790113 2 O-Ring (Between Valve and Cylinder Block)

3121291 450A & 450AJ Series II 5-27


SECTION 5 CYLINDER

FIGURE 5-14. USA BUILT MACHINES/TELESCOPE CYLINDER (SN 0300175029 TO PRESENT)

1
2
14 12
9

15 3
103
12 101

13

7
5
103

1
2
16A

101
102 104
101 6
8 107

16B 3

105
108
106

4
110

5-28 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-14. USA BUILT MACHINES/TELESCOPE CYLINDER (SN 0300175029 TO


PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref TELESCOPE CYLINDER ASSEMBLY


1001152384 Ref 450A Series II B
1001152118 Ref 450AJ Series II B

1 0100011 AR Compound, Locking


2 0100038 AR Primer
3 1 Barrel Weldment Options:
1001152391 450A Series II
1001151386 450AJ Series II
4 1 Rod Weldment Options:
1684098 450A Series II
1683802 450AJ Series II
5 3480239 1 Piston
6 1 Spacer, Tube Options:
4568218 450A Series II
4566027 450AJ Series II
7 3322205 1 Locknut 3/4in-16NC
8 1683584 1 Head
9 2220883 1 Plug, O-Ring
10 to 11 Not Used
12 2220628 2 Adapter, Elbow
13 2220516 2 Adapter, Cap
14 0641512 4 Bolt 5/16in-18NC x 1-1/2in
15 4641200 1 Counterbalance Valve Assembly (See Items 201-203 for
Breakdown)
16 1 Hardware Options:
16A 3951402 450A Series II - Setscrew 1/4in-20NC x 1/4in
16B 3780182 450AJ Series II - O-Ring
17 to 100 Not Used
101 Use 1001152230 1 Ring, Wear
102 Use 1001152230 1 Seal
103 Use 1001152230 1 O-Ring
104 Use 1001152230 2 Ring, Wear
105 Use 1001152230 1 O-Ring
106 Use 1001152230 1 Seal
107 Use 1001152230 1 Wiper
108 Use 1001152230 1 Ring, Backup
109 Not Used
110 1001152230 1 Seal Kit, Cylinder (Includes Items 101-108)

4641200 Ref COUNTERBALANCE VALVE ASSEMBLY C


201 7011347 2 Cartridge, Counterbalance
2900770 2 Seal Kit - Cartridge (1 Per Cartridge)
202 Not Used
203 3790113 2 O-Ring (Between Valve and Cylinder Block)

3121291 450A & 450AJ Series II 5-29


SECTION 5 CYLINDER

FIGURE 5-15. ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER

7
15

5-30 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-15. ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1684465 Ref AXLE LOCKOUT CYLINDER ASSEMBLY G

1 0370026 1 Barrel
2 1684290 1 Rod
3 2220890 1 Plug
4 3480288 1 Piston, Pilot
5 Use 2902266 2 Ring, Wear
6 Use 2902266 1 Wiper
7 Use 2902266 1 Seal, Rod
8 4640858 1 Bleeder
9 4641390 1 Cartridge, Valve
7017496 1 Seal Kit
10 to 14 Not Used
15 2902266 1 Seal Kit, Cylinder (Includes Items 5-7)

3121291 450A & 450AJ Series II 5-31


SECTION 5 CYLINDER

FIGURE 5-16. ROMANIAN BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER

17
8

1
18

28
21

14
4 15

10
20

12
5
29
13 22

35 2

5-32 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-16. ROMANIAN BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001094789 Ref LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY B

1 7026117 1 Barrel
2 7026118 1 Rod
3 Not Used
4 7026081 1 Piston
5 7026082 1 Head
6 to 7 Not Used
8 0961951 4 Bearing
9 Use 7026087 1 Seal
10 Use 7026087 1 O-Ring
11 Not Used
12 Use 7026087 1 O-Ring
13 Use 7026087 1 Ring, Back-up
14 Use 7026087 1 Seal
15 Use 7026087 1 Wiper
16 Not Used
17 70001086 1 Cartridge, Valve
2900770 1 Seal Kit - 70001086 Valves
18 7011377 1 Cartridge, Valve
7011358 1 Seal Kit - 7011377 Valve
19 Not Used
20 Use 7026087 1 O-Ring
21 70002216 1 Ring, Retaining
22 Use 7026087 1 O-Ring
23 to 27 Not Used
28 Use 7026087 2 Ring, Ware (SN E300001236 to Present)
29 70002217 1 Ring, Retaining
30 to 34 Not Used
35 7026087 1 Seal Kit, Cylinder (Includes Items 9, 10, 12-15, 20 & 22)

3121291 450A & 450AJ Series II 5-33


SECTION 5 CYLINDER

FIGURE 5-17. ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER

8
1

11

11

29

17 27
16
15
23
14 14

7 6 19
18
28

20

22

21 31
24

2
9
35

5-34 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-17. ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1684242 Ref JIB LIFT CYLINDER ASSEMBLY D

1 7026093 1 Barrel
2 7026094 1 Rod
3 to 5 Not Used
6 7026088 1 Head
7 7026089 1 Piston
8 0961951 2 Bearing
9 0961947 2 Bearing
10 Not Used
11 7026096 2 Cartridge, Valve
2900770 2 Seal Kit - 7026096 Valve (1 Per Cartridge)
12 to 13 Not Used
14 7026090 2 Bushing
15 7026091 1 Sleeve
16 7026092 1 Nut
17 70002223 1 Ring, Retaining
18 Use 7026095 1 Wiper
19 Use 7026095 1 Seal
20 Use 7026095 1 O-Ring
21 Use 7026095 1 Ring, Back-up
22 Use 7026095 1 O-Ring
23 Use 7026095 1 O-Ring
24 Use 7026095 1 O-Ring
25 to 26 Not Used
27 Use 7026095 2 Ring, Ware (SN E300001236 to Present)
28 Use 7026095 1 O-Ring
29 Use 7026095 1 Seal
30 Not Used
31 70002220 1 Ring, Retaining
32 to 34 Not Used
35 7026095 1 Seal Kit, Cylinder (Includes Items 18-24, 27 & 29)

3121291 450A & 450AJ Series II 5-35


SECTION 5 CYLINDER

FIGURE 5-18. ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER

25

11

10 14 19
9

7
20
24
12

26 23

21
8
29
22 27

35

5-36 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-18. ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1684244 Ref MAIN LIFT CYLINDER ASSEMBLY E

1 7026101 1 Barrel
2 7026102 1 Rod
3 to 5 Not Used
6 0961950 4 Bearing
7 7026097 1 Piston
8 7026098 1 Head
9 7026099 1 Nut
10 70002224 1 Ring, Retaining
11 Use 70002225 1 Seal
12 Use 70002225 1 O-Ring
13 Not Used
14 See Note 1 Spacer (Note: Not Available for Purchase)
15 to 18 Not Used
19 Use 70002225 3 Ring, Wear
20 Use 70002225 1 Seal
21 Use 70002225 1 O-Ring
22 Use 70002225 1 Ring, Back-up
23 Use 70002225 1 O-Ring
24 Use 70002225 1 Wiper
25 4640936 1 Cartridge, Valve
2900770 1 Seal Kit - 4640936 Valve
26 Use 70002225 1 O-Ring
27 Use 70002225 1 O-Ring
28 Not Used
29 70002219 1 Ring, Retaining
30 to 34 Not Used
35 70002225 1 Seal Kit, Cylinder (Includes Items 11, 12, 19-24, 26 & 27)

3121291 450A & 450AJ Series II 5-37


SECTION 5 CYLINDER

FIGURE 5-19. ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER

6
10

10

16

12
14 19
11

7
20
24
15

23
21

17
8
30
18 26

2
35

5-38 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-19. ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1684239 Ref TOWER LIFT CYLINDER ASSEMBLY D

1 7026078 1 Barrel
2 7026079 1 Rod
3 to 5 Not Used
6 0961950 4 Bearing
7 7026073 1 Piston
8 7026074 1 Head
9 Not Used
10 4641260 2 Cartridge, Valve
2900770 2 Seal Kit - 4641260 Valve (1 Per Assembly)
11 7026075 1 Nut
12 70002221 1 Ring, Retaining
13 Not Used
14 7026076 1 Spacer
15 Use 7026080 1 O-Ring
16 Use 7026080 1 Seal
17 Use 7026080 1 O-Ring
18 Use 7026080 1 Ring, Back-up
19 Use 7026080 2 Ring, Wear
20 Use 7026080 1 Seal
21 Use 7026080 1 O-Ring
22 Not Used
23 Use 7026080 1 O-Ring
24 Use 7026080 1 Wiper
25 Not Used
26 Use 7026080 1 O-Ring
27 to 29 Not Used
30 70002222 1 Ring, Retaining
31 to 34 Not Used
35 7026080 1 Seal Kit, Cylinder (Includes Items 15-21, 23, 24 & 26)

3121291 450A & 450AJ Series II 5-39


SECTION 5 CYLINDER

FIGURE 5-20. ROMANIAN BUILT MACHINES/MASTER CYLINDER


8

8 1

19 18
14
5 15
4

10

12

23
13 21

25 8

5-40 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-20. ROMANIAN BUILT MACHINES/MASTER CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1684241 Ref MASTER CYLINDER ASSEMBLY C

1 7026085 1 Barrel
2 7026086 1 Rod
3 Not Used
4 7026081 1 Piston
5 7026082 1 Head
6 to 7 Not Used
8 0961951 4 Bearing
9 Use 7026087 1 Seal
10 Use 7026087 1 O-Ring
11 Not Used
12 Use 7026087 1 O-Ring
13 Use 7026087 1 Ring, Back-up
14 Use 7026087 1 Seal
15 Use 7026087 1 Wiper
16 to 17 Not Used
18 Use 7026087 1 O-Ring
19 70002216 1 Ring, Retaining
20 Not Used
21 Use 7026087 1 O-Ring
22 Not Used
23 70002217 1 Ring, Retaining
24 Not Used
25 7026087 1 Seal Kit, Cylinder (Includes Items 9, 10, 12-15, 18 & 21)

3121291 450A & 450AJ Series II 5-41


SECTION 5 CYLINDER

FIGURE 5-21. ROMANIAN BUILT MACHINES/STEER CYLINDER


3
4
5
6
7
8
9

12

12
11
10

50

9
8
7
6
5
4
3

5-42 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-21. ROMANIAN BUILT MACHINES/STEER CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1001143434 Ref STEER CYLINDER ASSEMBLY B

1 70003933 1 Barrel
2 70003934 1 Rod
3 70003098 2 Head
4 Use 70003099 2 Wiper
5 Use 70003099 2 Seal, Rod
6 Use 70003099 2 Bearing
7 Use 70003099 2 O-Ring
8 Use 70003099 2 Ring, Back-up
9 Use 70003099 2 O-Ring
10 Use 70003099 1 Seal, Piston
11 Use 70003099 1 Ring, Wear
12 Use 70003099 2 Bearing
—————————
50 70003099 1 Seal Kit - 1001143434 Cylinder (includes Items 4-12)

3121291 450A & 450AJ Series II 5-43


SECTION 5 CYLINDER

FIGURE 5-22. ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER

18
5
28

5A

25

6 9
26
8
14
4 16

20

19

13
27
23

30
2

5-44 450A & 450AJ Series II 3121291


SECTION 5 CYLINDER

FIGURE 5-22. ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

1684262 Ref TELESCOPE CYLINDER ASSEMBLY B

1 7026108 1 Barrel
2 7026109 1 Rod
3 Not Used
4 7026064 1 Head
5 70001963 1 Valve Block Assembly w/Cartridges
5A 7011347 2 Cartridge, Valve
2900770 2 Seal Kit - 7011347 Valve (1 Per Assembly)
6 7026065 1 Piston
7 Use 7026072 1 Seal
8 Use 7026072 1 O-Ring
9 7026066 1 Spacer
10 to 12 Not Used
13 Use 7026072 1 O-Ring
Use 7026072 1 Ring, Back-up
14 Use 7026072 1 Seal
15 Not Used
16 Use 7026072 1 Wiper
17 Not Used
18 7026067 4 Bolt
19 Use 7026072 1 O-Ring
20 Use 7026072 1 O-Ring
21 to 22 Not Used
23 Use 7026072 1 O-Ring
24 Not Used
25 7026069 1 Setscrew
26 Use 7026072 2 Ring, Wear
27 70002220 1 Ring, Retaining
28 70000779 2 O-Ring
29 Not Used
30 7026072 1 Seal Kit, Cylinder (Includes Items 7, 8, 13, 14, 16, 19, 20, 23 & 26)

3121291 450A & 450AJ Series II 5-45


SECTION 5 CYLINDER

FIGURE 5-22. ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-46 450A & 450AJ Series II 3121291


SECTION 6
HYDRAULIC

3121291 450A & 450AJ Series II 6-1


SECTION 6 HYDRAULIC

FIGURE 6-1.AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD

21
18
19
3

16 16 M5
B

3 5 17 M2 L2
SHUTTLE A
4 1 2 VALVE M1
FORWARD
FLOW DIVIDER 11 X 3
12 3
16

21

4
A X
P
T X
4
6
LOCK-OUT VALVE
10
20
22
13 1
CASE DRAIN
MANIFOLD

3
1
1 P V 3
7
V P

11 11
8
14 14

6-2 450A & 450AJ Series II 3121291


SECTION 6 HYDRAULIC

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref AXLE LOCKOUT HYDRAULIC DIAGRAM
1001138684 Ref 2WD B

1 2220415 3 Fitting, Straight


2 Not Used
3 2220371 5 Fitting, Straight
4 2220466 2 Fitting, Elbow
5 1001138697 1 Fitting, Straight
6 2220502 1 Fitting, Elbow
7 2220504 1 Fitting, Tee
8 2220490 1 Fitting, Tee
9 1001138688 1 Hose
10 1001138689 1 Hose
11 1001138690 2 Hose
12 Not Used
13 1001138422 1 Hose
14 1001138691 2 Hose
15 Not Used
16 2220473 3 Fitting, Elbow
17 8902175 1 Valve, Shuttle
18 1001138692 1 Hose
19 2220606 1 Fitting, Tee
20 2220235 1 Plug #4
21 1001143486 2 Hose
22 1001140562 1 Hose

3121291 450A & 450AJ Series II 6-3


SECTION 6 HYDRAULIC

FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD

21

3
15
5 M5
B
16 M2 L2
SHUTTLE A
VALVE
M1

15

9
21

8 2 9 12 3
5
13
FORWARD
3 FLOW DIVIDER
1

11 6

4 10 7 4
A
X
P
T X
4 10
6
LOCK-OUT VALVE

18
13
9
1

CASE DRAIN
MANIFOLD

V
P
1 V 7 P 3
3 1

11 11

14
14 8

6-4 450A & 450AJ Series II 3121291


SECTION 6 HYDRAULIC

FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref AXLE LOCKOUT HYDRAULIC DIAGRAM


1001138685 Ref USA Built Machines B
1001140559 Ref Romanian Built Machines B

1 2220415 3 Fitting, Straight


2 Not Used
3 2220371 5 Fitting, Straight
4 2220466 2 Fitting, Elbow
5 1001138697 1 Fitting, Straight
6 2220502 1 Fitting, Elbow
7 2220504 1 Fitting, Tee
8 2220490 1 Fitting, Tee
9 1001138688 1 Hose
10 1001138689 1 Hose
11 2 Hose Options:
1001138690 USA Built Machines
1001140537 Romanian Built Machines
12 Not Used
13 1 Hose Options:
1001138694 USA Built Machines
1001140692 Romanian Built Machines
14 2 Hose Options:
1001138691 USA Built Machines
1001140693 Romanian Built Machines
15 2220473 2 Fitting, Elbow
16 8902175 1 Valve, Shuttle
17 Not Used
18 2220235 1 Plug
19 to 20 Not Used
21 1001143486 2 Hose
22 1 Hose Options:
1001140562 USA Built Machines
1001138688 Romanian Built Machines

3121291 450A & 450AJ Series II 6-5


6-6
6 REVERSE

6 40 FORWARD

CASE DRAIN
X
24
M4
26 M5
36 B
3 20 L1 L2
41 A

RETURN
7 2-SPEED X FILTER
CASE DRAIN BRAKE VALVE
MANIFOLD 23 22 14 IN
9 1 33 32
38 16 42
CASE
P PORT
S
B T X
REF. LOCK OUT CIR. INLET
X 39 SIDE
8 31
27 HYDRAULIC
17 OIL TANK
SECTION 6 HYDRAULIC

10 21 11
15 GEAR
PUMP
DRIVE PUMP SUCTION
FILTER

PISTON
PUMP
13 SUCTION

34

19

450A & 450AJ Series II


LEFT REAR
DRIVE MOTOR
2

35
4 18
4 2-SPEED 5
30 4 37
1
FIGURE 6-3.DRIVE HYDRAULIC DIAGRAM - 2WD

29 X
4 1 2
5 28 FORWARD
FLOW DIVIDER 11
12 3
30 1 2 X X
12
4
19 25

HYD.
BRAKES 2-SPEED 18
4 4 29
RIGHT REAR
DRIVE MOTOR

3121291
SECTION 6 HYDRAULIC

FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001138323 Ref DRIVE HYDRAULIC DIAGRAM - 2WD C

1 2220466 3 Fitting, Elbow


2 2220373 AR Fitting, Straight
3 2220366 1 Fitting, Elbow
4 2110812 6 Fitting, Straight
5 2220504 2 Fitting, Tee
6 2221085 2 Fitting, Elbow
7 1001138595 1 Hose
8 2220621 1 Fitting, Straight
9 2220238 2 Plug
10 2220603 1 Fitting, Straight
11 2221042 1 Fitting, Elbow
12 1001140692 1 Hose
13 1001143501 1 Clamp
14 1001138415 1 Hose
15 4641282 1 Valve, Check
16 2221063 1 Fitting, Tee
17 1001138596 2 Hose
18 1001143502 2 Hose
19 1001143503 2 Hose
20 2753605 1 Hose
21 2221216 1 Fitting, Straight
22 1 Hose Options:
1001138416 SN 0300160835 to SN 0300164343
1001138597 SN 0300164343 to Present
23 1001138418 1 Hose
24 1001138417 1 Hose
25 2220371 AR Fitting, Straight
26 1001138419 1 Hose
27 1001143498 1 Hose
28 1001143530 2 Hose
29 2220582 2 Fitting, Straight
30 1001143529 2 Hose
31 2220465 1 Fitting, Elbow
32 1001138423 1 Hose
33 1001138414 1 Hose
34 1001138421 1 Hose
35 2170512 2 Fitting, Tee
36 1001140682 1 Hose
37 2111216 1 Fitting, Straight
38 2220415 1 Fitting, Straight
39 2220618 1 Fitting, Straight
40 2753604 2 Hose
41 2220500 2 Fitting, Elbow
42 2220481 1 Fitting, Tee

3121291 450A & 450AJ Series II 6-7


6-8
29
REVERSE

FORWARD
CASE DRAIN 11
MANIFOLD CASE DRAIN
8 X
20
47 47 28
47 47 19 M4
M5
31 B
L1 L2
A
18 RETURN
REF. LOCK OUT CIR. X FILTER
2-SPEED - BRAKE
VALVE 30 IN
23 27 41
35 6 25 39 CASE
37 10
P PORT
S
SECTION 6 HYDRAULIC

B T X 26
X 34 40 42
9 INLET
17 45
33
DRIVE PUMP 12
FILTER 13 GEAR PUMP
LEFT REAR SUCTION
DRIVE MOTOR
1 48 NOTE: CASE DRAIN
3 3
49 AND TWO SPEED
C B B LOCATED ON END
X C PISTON PUMP
BRAKE
CAP ON DRIVE
C
3 36 32 SUCTION
X C
S S
A A LEFT FRONT
10 15 3 DRIVE MOTOR
4
17
14

450A & 450AJ Series II


38 HYDRAULIC
16 46 OIL TANK
7
7 7 15 22 7
21 21 21
14 44

X X 5 5 17
2 9 22
10 22
8 2 9 12 3
FIGURE 6-4.DRIVE HYDRAULIC DIAGRAM - 4WD

21 5 3 48
3 13
BRAKE 5 A C RIGHT FRONT
C A
FLOW DIVIDER X DRIVE MOTOR
49 C 1
X S C
S 44 NOTE: CASE DRAIN AND
B
B 11 TWO SPEED LOCATED ON
6 X
3 22 3 4 END CAP ON DRIVE
1
RIGHT REAR 10 7 14 4
DRIVE MOTOR X 2 5 X 2 2
4

3121291
SECTION 6 HYDRAULIC

FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref DRIVE HYDRAULIC DIAGRAM - 4WD


Ref USA Built Machines without Arctic Package
1001138321 Ref Caterpillar/Deutz/Perkins Engines D
1001138324 Ref GM Engines C
Ref USA Built Machines with Arctic Package:
1001138322 Ref Caterpillar/Deutz/Perkins Engines D
1001138325 Ref GM Engines C
1001140484 Ref Romanian Built Machines E

1 2220582 2 Fitting, Straight


2 2110808 AR Fitting, Straight
3 2110812 8 Fitting, Straight
4 2220472 AR Fitting, Elbow
5 2130808 4 Fitting, Elbow
6 2221063 1 Fitting, Tee
7 2220504 4 Fitting, Tee
8 2220366 1 Fitting, Elbow
9 2220603 2 Fitting, Straight
10 2220466 3 Fitting, Elbow
11 2221085 2 Fitting, Elbow
12 2221042 1 Fitting, Elbow
13 1001143501 1 Clamp
14 2 Hose Options:
1001143529 USA Built Machines
1001140489 Romanian Built Machines
15 2 Hose Options:
1001143530 USA Built Machines
1001140490 Romanian Built Machines
16 1 Hose Options:
1001138407 USA Built Machines
1001140491 Romanian Built Machines
17 3 Hose Options:
1001143526 USA Built Machines without Arctic Package
1001143496 USA Built Machines with Arctic Package
1001140492 Romanian Built Machines
18 2 Hose Options:
1001143490 USA Built Machines
1001140494 Romanian Built Machines
19 1 Hose Options:
1001143527 USA Built Machines without Arctic Package
1001143527 USA Built Machines with Arctic Package (was p/n
1001140542)
1001140495 Romanian Built Machines

3121291 450A & 450AJ Series II 6-9


SECTION 6 HYDRAULIC

FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
20 1 Hose Options:
1001143527 USA Built Machines without Arctic Package
1001143527 USA Built Machines with Arctic Package (was p/n
1001140543)
1001140495 Romanian Built Machines
21 4 Hose Options:
USA Built Machines:
1001143491 Without Arctic Package
1001143491 Caterpillar/Deutz Engine Machines With Arctic Package
1001140540 GM Engine Machines With Arctic Package
1001103974 Romanian Built Machines:
22 4 Hose Options:
USA Built Machines:
1001143528 Without Arctic Package
1001143488 Caterpillar/Deutz Engine Machines With Arctic Package
1001140541 GM Engine Machines With Arctic Package
1001103975 Romanian Built Machines:
23 2753605 1 Hose
24 Not Used
25 1001138414 1 Hose
26 1001138415 1 Hose
27 1001138597 1 Hose (was p/n 1001138416)
28 1001138417 1 Hose
29 2753604 2 Hose
30 1 Hose Options:
USA Built Machines:
1001138418 Without Arctic Package
1001138418 Caterpillar/Deutz Engine Machines With Arctic Package
1001138598 GM Engine Machines With Arctic Package
1001138418 Romanian Built Machines:
31 1001138419 1 Hose
32 1001143498 1 Hose
33 2221216 1 Fitting, Straight
34 2220618 1 Fitting, Straight
35 2220415 1 Fitting, Straight
36 1 Hose Options:
1001138421 USA Built Machines
1001140499 Romanian Built Machines
37 2753602 1 Hose
38 1 Hose
1001138422 USA Built Machines
1001140692 Romanian Built Machines
39 1 Fitting, Elbow Options:
USA Built Machines:
2220465 Caterpillar/Deutz Engine Machines Without Arctic
Package
2220415 GM Engine Machines With Arctic Package
2220465 With Arctic Package
2220465 Romanian Built Machines
40 2220621 1 Fitting, Straight

6-10 450A & 450AJ Series II 3121291


SECTION 6 HYDRAULIC

FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
41 2220481 1 Fitting, Tee
42 1001138423 1 Hose
43 Not Used
44 2111212 2 Fitting, Straight
45 1 Valve, Check Options:
4641281 USA Built Machines
4641282 Romanian Built Machines
46 1001138424 1 Hose
47 2220500 4 Fitting, Elbow
48 2220596 2 Fitting, Elbow
49 2220373 2 Fitting, Straight

3121291 450A & 450AJ Series II 6-11


16

6-12
57
4
16 16 47 23
1

16
1 45
1 2 9 9 9
SECTION 6 HYDRAULIC

14 29
22
16
1 9

1 34 35 36 12
2 2 51
3
30 9
31 32 33 44

450A & 450AJ Series II


26 13 13
1 56 10 41
2 5
54 43
42 37
49
28 46 48 50
25
40
FIGURE 6-5.STANDARD HYDRAULIC DIAGRAM

39
27 52
11
12
4
38

15 9 9

3121291
8
SECTION 6 HYDRAULIC

FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref USA Built Machines use SNs 03xxxxxxxx.
Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref STANDARD HYDRAULIC DIAGRAM


Ref USA Built Machines
1001138317 Ref 450A Series II (Caterpillar/Deutz Engine Machines) E
1001138319 Ref 450A Series II (GM Engine Machines) E
1001138318 Ref 450AJ Series II (Caterpillar/Deutz Engine Machines) E
1001138320 Ref 450AJ Series II (GM Engine Machines) E
Ref Romanian Built Machines
1001138897 Ref Main Boom Hydraulics C
1001138894 Ref Tower Boom Hydraulics E
1001138577 Ref Turntable Hydraulics E

1 2220415 AR Fitting, Straight


2 2220582 AR Fitting, Straight
3 2220451 1 Fitting, Straight
4 2220472 AR Fitting, Elbow
5 2220504 2 Fitting, Tee
6 2220500 1 Fitting, Elbow
7 Not Used
8 2220819 1 Fitting, Long Elbow
9 2220371 AR Fitting, Straight
10 2221033 2 Fitting, Straight
11 2220501 2 Fitting, Long Straight
12 2220473 AR Fitting, Elbow
13 2220628 2 Fitting, Elbow (USA Built Machines Only - Part of Telescope
Cylinder)
14 2220502 2 Fitting, Elbow
15 2220899 1 Fitting, Tee
16 2221086 AR Fitting, Pressure, Check
17 to 21 Not Used
22 1001143501 1 Clamp
23 2220435 1 Fitting, Straight
24 Not Used
25 1 Hose Options:
1001138282 450A Series II
1001138607 USA Built 450AJ Series II
1001138601 Romanian Built 450AJ Series II
26 1 Hose Options:
1001138283 450A Series II
1001138601 450AJ Series II
27 2 Hose Options:
1001138284 450A Series II
1001138608 450AJ Series II
28 2 Hose Options:
1001138285 450A Series II
1001138609 450AJ Series II
29 1001138286 2 Hose

3121291 450A & 450AJ Series II 6-13


SECTION 6 HYDRAULIC

FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
30 AR Hose options:
1001138287 USA Built Machines
1001138595 Romanian Built Machines
31 1 Hose Options:
USA Built Machines
1001138288 450A Series II (SN 0300160835 to SN 0300166432)
1001146523 450A Series II (SN 0300166432 to Present)
1001138610 450AJ Series II (SN 0300160835 to SN 0300166432)
1001146526 450AJ Series II (SN 0300166432 to Present)
1001136526 Romanian Built Machines
32 1 Hose Options:
1001139289 USA Built Machines SN 0300160835 to SN 0300166432
1001146524 USA Built Machines SN 0300166432 to Present
1001136524 Romanian Built Machines
33 1 Hose Options:
1001138290 USA Built Machines SN 0300160835 to SN 0300166432
1001146808 USA Built Machines SN 0300166432 to Present
1001146808 Romanian Built Machines
34 1 Hose Options:
1001138291 450A Series II
1001138611 450AJ Series II
35 1001138292 1 Hose
36 1001138293 1 Hose
37 1001138294 1 Hose
38 1 Tube Options:
4566188 450A Series II
4567946 450AJ Series II
39 1001138296 1 Hose
40 1001138297 1 Hose
41 1001138298 1 Hose
42 1001138299 1 Hose
43 1 Hose Options:
1001143497 USA Built Machines
1001143499 Romanian Built Machines
44 1001138301 1 Hose
45 1001138302 1 Hose
46 1 Hose Options:
1001138303 USA Built Machines
1001138605 Romanian Built Machines
47 1001143485 1 Hose
48 1001138305 1 Hose
49 1001138306 1 Hose
50 1001138307 1 Hose
51 1001141595 1 Hose
52 1001138309 1 Hose
53 1705091 1 Decal, Hose Tags (Not Shown)
54 2220473 2 Fitting, Elbow (Romanian Built Machines Only)

6-14 450A & 450AJ Series II 3121291


SECTION 6 HYDRAULIC

FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
55 AR Fitting, Tee Options (Not Shown):
Not Required 0 Caterpillar/Deutz/Perkins Engines
2220635 1 GM Engines
56 2230021 AR Fitting, Adapter (SN 0300166432 to Present)
57 1001138287 AR Hose (450AJ Series II Only)

3121291 450A & 450AJ Series II 6-15


SECTION 6 HYDRAULIC

FIGURE 6-6. HYDRAULIC DIAGRAM LIST


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref Note: Diagrams with asterisk (*) are shown in the preceding Ref
pages. Information on diagrams not shown is available from
JLG Customer Service Department.

Ref USA Built Machines use SNs 03xxxxxxxx.


Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref Axle (Fixed) Hydraulic Diagrams:


1001138686/ Ref 2WD Machines
1001138579
2792784/ Ref 4WD Machines
1001138579

Ref Axle (Oscillating) Hydraulic Diagrams:


1001138684/ Ref 2WD Machines
1001138579*
1001138685/ Ref 4WD Machines
1001138579*

1001138897 Ref Boom (Main) Hydraulic Diagram (Romanian Built Machines)


1001138579*

1001138894 Ref Boom (Tower) Hydraulic Diagram (Romanian Built Machines)


1001138579*

Ref Drive Hydraulic Diagrams:


Ref USA Built Machines
1001138323/ Ref 2WD Machines
1001138579*
Ref 4WD Machines without Arctic Package
1001138321/ Ref Caterpillar/Deutz/Perkins Engines
1001138579*
1001138324/ Ref GM Engines
1001138579*
Ref 4WD Machines with Arctic Package
1001138322/ Ref Caterpillar/Deutz/Perkins Engines
1001138579*
1001138325/ Ref GM Engines
1001138579*
1001140484 Ref Romanian Built Machines
1001138579*

Ref Oil Cooler Hydraulic Diagrams:


1001142868 Ref Caterpillar/Perkins Engines
1001142867 Ref Deutz D2011/GM Engines
1001147052 Ref Deutz D2011TD2.9L4 Engines

6-16 450A & 450AJ Series II 3121291


SECTION 6 HYDRAULIC

ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref Standard Hydraulic Diagrams:
Ref USA Built Machines
1001138317/ Ref 450A Series II (Caterpillar/Deutz Engine Machines)
1001138579*
1001138319/ Ref 450A Series II (GM Engine Machines)
1001138579*
1001138318/ Ref 450AJ Series II (Caterpillar/Deutz Engine Machines)
1001138579*
1001138320 Ref 450AJ Series II (GM Engine Machines)
1001138579*
1001138577 Ref Romanian Built Machines
1001138579*

2792780 Ref Standard Hydraulic Schematic

1001138687/ Ref Tow Hydraulic Diagram


1001138579

3121291 450A & 450AJ Series II 6-17


SECTION 6 HYDRAULIC

ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-18 450A & 450AJ Series II 3121291


SECTION 7
ELECTRICAL

3121291 450A & 450AJ Series II 7-1


SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref GENERATOR ELECTRICAL DIAGRAM (2500W)
Ref Note: For Diagram for Machines with 7500W SkyPower
Generator, see JLG Supplement P/N 3124242.
Ref Caterpillar/Deutz Engine Machines
1001112588 Ref 110V/60Hz
1001112743 Ref 110V/50Hz & 220V/50Hz
4933350 Ref GM Engine Machines
Ref
Ref GROUND CONTROL BOX ELECTRICAL DIAGRAMS
1001141934 Ref Caterpillar Engine Machines
1001141932 Ref Deutz Engine Machines
1001141933 Ref GM Engine Machines

4933219 Ref HEADLIGHTS & TAILLIGHTS ELECTRICAL DIAGRAM

0273495 Ref PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM

4933218 Ref SOFT TOUCH ELECTRICAL DIAGRAM

Ref STANDARD ELECTRICAL SCHEMATICS


1001141989 Ref Caterpillar/Deutz/GM Engine Machines (USA Built Machines)
1001108879 Ref Caterpillar/Deutz Engine Machine (Romanian Built Machines)
1001131992 Ref GM Engine Machines (Engine Schematic Only. P/N
1001141989 is schematic for complete machine.)

7-2 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 7-3


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION


PLATFORM
214 WORK LIGHTS
263A
214A 263
101
38 263B
37 214B
7500W
GENERATOR
713D PLATFORM
40 106 BOX
5C 36 713A 703A
706G 706F
710B
GENERATOR 226
SWITCH 267
12
106 710A 713F 713B 713C 713G
40
2 44A
41 45A
104 706G
J7

109 44B
J1 44B
107
2
J5 J6

2 102 SOFT
12A PLATFORM
J2

TOUCH
2 2 SWITCH CONTROL
13A 103 44 VALVE
J8

106 214
105 263 44B
107 5A 5B 5
31 45
45B
FOOTSWITCH
46
31A
255
234 611
108 210 MAIN BOOM
252
106 214A ELEVATION
262 214 LIMIT SWITCH
263A 263 612C 612B
TOWER BOOM
ELEVATION
106 209 LIMIT SWITCH
213C 612
PLATFORM 253
CONTROL 254C
BOX 13
225
264

213
302 302 341K 254
341M 513 341F
439 439 341L 341C 329 254A
GROUND 341D
501 330 213A
CONTROL 341E 341A
BOX 254B
213B

341A J8
341P
346 255
J12 J7
J1

344 611
340
343
425 332 612
J2

J3 J4
339
709
328 341J 806B HEADLIGHTS

507 341 341A 302


341A 341Q
508 302 806C
709A
339D 302 509
341G 341N 302
439 341B 341H 806A
255A
611A DIAGNOSTIC TAILLIGHTS
612A ANALYZER

7-4 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

702B
OR
702A 701K 701B 701A
701L 701D
2500W 701F
GENERATOR
RELAY
2500W
GENERATOR
CONTROL BOX
7500W
GENERATOR
2500W CONTROL BOX
GENERATOR 228 229
233 232 7500W
GENERATOR 7500W
267 256 265 SKYPOWER
226 257 266 RELAYS
GENERATOR 706A
713G
713G
ENGINE 605B 433
CONTROL
(DEUTZ D2011)
609 605A
806D ECU
MODULE 605D
457
706C GM
ENGINE TO FUEL WATER IN 455
CONTROL PUMP FUEL IND. FUEL
(DEUTZ TD2.9L4) REGULATOR ENGINE
(GM HARNESS) HARNESS
451 (DEUTZ D2011) 605C 423 456
BOSCH FUEL
DEUTZ TD2.9L4 TO GLOW PLUGS REGULATOR
COMPONENTS (GM) 450
606C 606G
TO ENGINE EIC
606D
BOLT ON
TO COOLANT ENGINE
POWER LEVEL IND. 601B
MODULE
RELAY AUX
340 PUMP
606C 606L
606F 428
TO 606E START 601B 701A
RELAY RELAY 610A
610 419 419
602
610B + –

STROBE 2 SPEED 601A GLOW


& BRAKE PLUGS BATTERY
LIGHT
VALVE
616 601D
603 HYDRAULIC 601C START
PUMPS GLOW 703B
STARTER RELAY PLUG
DRIVE
707 ORIENTATION RELAY
707A SWITCH 417
617 617A AUX
418
ALTERNATOR RELAY 706A
340 (DEUTZ 713G
TD2.9L4)
340 601A
ACTUATOR 713E
339C CAT/PERKINS 438
339 ENGINE
339A 339A 339
339B CONNECTOR
618 604B (CATERPILLAR)

708A 604A
604 604D
708 FUEL 604D
LEVEL TACH608
SENSOR 604C SENSOR/
OIL SPEED
MAIN PRESSURE PICK-UP
339A CONTROL DIAGNOSTIC (CATERPILLAR) (CATERPILLAR)
VALVE ALARM (CATERPILLAR)

3121291 450A & 450AJ Series II 7-5


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref HARNESS COMPONENTS INSTALLATION

1001139202 Ref PLATFORM CONSOLE BOX COMPONENTS B

1 Not Used
2 0100048 AR Grease, Dielectric
3 to 4 Not Used
5 1001117174 Ref Footswitch Components B
5A 1060918 7.5ft/2.3m Cable, Electrical - 18/3
5B 4460071 1 Connector, Strain Relief
5C 4460226 2 Socket, Female
4460464 1 Pin, Male Deutsch
6 to 11 Not Used
12 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
12A 1001113961 1 Connector - 8 Position (Black)
4460871 7 Socket, Female
13 See Note 1 Controller Harness Assembly (Lift and Swing)
(Note: Not Available - Purchase Complete Controller)
13A 7022819 1 Connector - 8 Position (Natural)
4460871 8 Socket, Female
14 to 30 Not Used
31 See Note 1 Controller Harness Assembly (Speed Control)
(Note: Not Available - Purchase Complete Controller)
31A 4460224 1 Connector - 6 Position
4460226 8 Socket, Female
32 to 35 Not Used
36 4460428 2 Connector, Strain Relief
37 4460470 1 Nut, Terminal
38 4460471 1 Lockwasher, Terminal
39 Not Used
40 4460708 2 Connector - 15 Position
41 4460905 5 Seal, Plug (USA Built Machines SN 0300160835 to
SN 0300177675 & Romanian Built Machines SN B300001114 to
SN E300001356)
42 to 43 Not Used
44 1001139135 1 Harness, Upper Valve A
44A 4460226 7 Socket, Female
44B 4460891 6 Plug, Male - 2 Position
1001116692 12 Socket, Female
45 4922666 1 Harness, Analyzer Cable 2/B
45A 4460226 4 Socket, Female
45B 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
46 1001107007 1 Harness, Platform Box (See Items 101-109 for Breakdown)

1001107007 Ref PLATFORM BOX HARNESS ASSEMBLY C

101 4460866 1 Connector - 19 Position


4460464 7 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga

7-6 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
102 4460874 1 Connector - 35 Position (Natural)
4460871 29 Socket, Female
103 4460875 1 Connector - 35 Position (Gray)
4460871 26 Socket, Female
104 4460873 1 Connector - 35 Position (Black)
4460871 26 Socket, Female
105 4460879 1 Connector, Male 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 8 Connector, Female - 6 Position
4460419 24 Socket, Female
107 4460225 4 Connector - 6 Position
4460226 18 Socket, Female
108 4460225 1 Connector - 6 Position
4460227 5 Pin, Male
109 4460434 2 Connector - 15 Position
4460227 25 Pin, Male

Ref BOOM CABLES INSTALLATION (USA BUILT MACHINES)


Ref 450A Series II:
0271311 Ref Without SkyPower (ANSI, ANSI Export & CSA Specs) J
0271310 Ref Without SkyPower (Australian & CE Specs) J
0273279 Ref With SkyPower C
1001097502 Ref With Arctic Package A
1001097503 Ref With Arctic Package with SkyPower A
Ref 450AJ Series II (USA Built Machines):
0271122 Ref Without SkyPower (ANSI, ANSI Export & CSA Specs) J
0271206 Ref Without SkyPower (Australian & CE Specs) J
1001115917 Ref Without SkyPower with Communication Package A
0273280 Ref With SkyPower C
1001116516 Ref With SkyPower with Communication Package A
0275116 Ref With Arctic Package C
0275786 Ref With Arctic Package with SkyPower C

201 to 204 Not Used


205 4460425 1 Connector, Strain Relief (Without SkyPower Only)
206 to 208 Not Used
209 4460865 1 Connector - 19 Position
2820031 AR Heat Shrink
210 4460866 1 Connector - 19 Position
2820031 AR Heat Shrink
211 to 212 Not Used
213 1 Harness Assembly - Tower Boom (12/4 - 18/8) Options:
4922530 Without Arctic Package 3/D
4923458 With Arctic Package 1/A
34ft/10.4m Cable, Electrical - 12/4&18/8 Options:
1060896 Without Arctic Package
4923462 With Arctic Package Only
2820118 6in/15cm Heat Shrink

3121291 450A & 450AJ Series II 7-7


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
213A 4460865 1 Connector - 19 Position
4460465 11 Socket, Female 18 Gauge
4460509 4 Socket, Female 12 Gauge
4460466 4 Seal, Plug
213B 4460473 1 Clamp, Cable
213C 4460464 11 Pin, Male 18 Gauge
4460508 4 Pin, Male 12 Gauge
214 1 Harness Assembly - Main Boom (12/4 -18/8) Options:
4922531 450A without Arctic Package 2/B
1001097504 450A with Arctic Package & Arctic Package with Sky- 1/A
Power
4922532 450AJ without Arctic Package B
4923459 450AJ with Arctic Package & Arctic Package with 1/A
SkyPower
Cable, Electrical - 12/4&18/8 Options:
1060896 29ft/8.84m Without Arctic Package
4923462 28ft/8.5m With Arctic Package
2820118 6in/15cm Heat Shrink
214A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female 18 Gauge
4460509 8 Socket, Female 12 Gauge
4460466 4 Seal, Plug
214B 4460473 1 Clamp, Cable
215 to 224 Not Used
225 4460473 1 Clamp, Cable
226 AR Cable, Electrical 8/5 - SkyPower Main Boom Options:
Not Required 0 Without SkyPower
Not Required 0 With Arctic Package
4922929 1 With SkyPower
4922929 1 With Arctic Package and SkyPower
227 AR Cable, Electrical 8/5 - SkyPower Tower Boom Options:
Not Required 0 Without SkyPower
4922857 1 With SkyPower
228 1671092 1 Cover, Female Connector (With SkyPower Only)
229 1671093 1 Cover, Male Plug (With SkyPower Only)
230 1 Cable, Electrical 12/3 Options:
Machines Without Arctic Package or SkyPower
1060987 ANSI, ANSI Export & CSA Specs
1060989 Australian & CE Specs
Machines With Arctic Package and/ or SkyPower
4923460 With Arctic Package
Not Required With Arctic Package with SkyPower
Not Required With SkyPower
231 1 Cable, Electrical 12/3 Options:
Machines Without Arctic Package or SkyPower
1060988 ANSI, ANSI Export & CSA Specs
1060990 Australian & CE Specs
Machines With Arctic Package and/ or SkyPower
4923461 With Arctic Package
Not Required With Arctic Package with SkyPower

7-8 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
231 cont’d Not Required With SkyPower
232 4460960 1 Plug, Female (With SkyPower Only)
233 4460959 1 Connector, Male (With SkyPower Only)
234 1 Connector, Strain Relief
1321692 Without Arctic Package
1321692 With SkyPower Only
1321692 450A Series II With Arctic Package & Arctic Package with
SkyPower
1 Connector, Strain Relief (continued):
1321694 450AJ Series II With Arctic Package & Arctic Package
with SkyPower
1321692 450AJ Series II With Communication Package
1321694 450AJ Series II With Communication Package with
SkyPower
235 1001115713 1 Cable, Communication (Tower Boom) (450AJ Series II With
Communication Package Only) (Not Shown)
236 1001115916 1 Cable, Communication (Main Boom) (450AJ Series II With
Communication Package Only) (Not Shown)

Ref BOOM CABLES INSTALLATION (MAIN BOOM) (ROMANIIAN


BUILT MACHINES)
0272594 Ref Tower Boom Components without SkyPower D
0275436 Ref Tower Boom Components with SkyPower D
251 1060991 1 Cable, Electrical 12/3 (Without SkyPower Only)
252 Connector, Strain Relief Options:
4460425 2 Without SkyPower
1321692 1 With SkyPower
253 4460866 1 Connector - 19 Position
2820031 AR Heat Shrink
254 4922530 1 Harness Assembly - Tower Boom (12/4 - 18/8) 3/D
1060896 34ft/10.4m Cable, Electrical - 12/4 &18/8
2820118 6in/15cm Heat Shrink
254A 4460865 1 Connector - 19 Position
4460465 11 Socket, Female 18 Gauge
4460509 4 Socket, Female 12 Gauge
4460466 4 Seal, Plug
254B 4460473 1 Clamp, Cable
254C 4460464 11 Pin, Male 18 Gauge
4460508 4 Pin, Male 12 Gauge
255 4922770 1 Cable, Electrical 18/2
255A 4460226 2 Socket, Female
256 1671093 1 Cover, Male Plug (With SkyPower Only)
257 4460960 1 Plug, Female (With SkyPower Only)
258 AR Cable, Electrical 8/5 - SkyPower Tower Boom Options:
Not Required 0 Without SkyPower
4922857 1 With SkyPower
259 to 260 Not Used

3121291 450A & 450AJ Series II 7-9


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0272665 Ref Main Boom Components without SkyPower C
0275437 Ref Main Boom Components with SkyPower B

261 1060996 1 Cable, Electrical 12/3


262 4460865 1 Connector - 19 Position
263 4922532 1 Harness Assembly - Main Boom (12/4 -18/8) B
1060896 29ft/8.84m Cable, Electrical - 12/4 &18/8
2820118 6in/15cm Heat Shrink
263A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female 18 Gauge
4460509 8 Socket, Female 12 Gauge
4460466 4 Seal, Plug
263B 4460473 1 Clamp, Cable
264 4460473 1 Clamp, Cable
265 1671092 1 Cover, Female Connector (With SkyPower Only)
266 4460959 1 Connector, Male (With SkyPower Only)
267 AR Cable, Electrical 8/5 - SkyPower Main Boom Options:
Not Required 0 Without SkyPower
4922929 1 With SkyPower

Ref GROUND CONTROL BOX COMPONENTS

301 Not Used


302 0100048 AR Grease, Dielectric
303 to 327 Not Used
328 4460426 1 Connector, Strain Relief
3520035 AR Plug
329 4460470 1 Nut, Terminal
330 4460471 1 Locknut, Terminal
331 Not Used
332 4460526 1 Connector, Strain Relief
333 to 338 Not Used
339 1001138588 1 Valve Harness Assembly D
339A 4460891 12 Plug, Male - 2 Position
1001116692 24 Socket, Female
339B 4460539 1 Plug, Male - 3 Position
1001116692 2 Socket, Female
4460518 1 Seal, Plug
339C 4460424 1 Connector, Female - 2 Position
4460268 2 Socket, Female
339D 4460871 21 Socket, Female
340 1 Engine Harness Assembly (See Items 401-460 for Breakdown)
1001139084 Caterpillar Engine Machines
1001139085 Deutz D2011 Engine Machines
1001147004 Deutz TD2.9L4 Engine Machines
1001139086 GM Engine Machines

7-10 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
341 1 Ground Control Box Harness Assembly Options:
1001105636 All Machines except Deutz TD2.9L4 Engines D
1001147005 Deutz TD2.9L4 Engines A
3990010 2 Diode 6 Amp (Not Shown)
341A 4460418 9 Connector, Female - 6 Position
4460419 27 Socket, Female
341B 4460876 1 Connector - 35 Position (Blue)
4460871 28 Socket, Female
4460905 31 Seal, Plug
341C 4460866 1 Connector - 19 Pin
4460464 7 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
341D 4460878 1 Housing, Terminal - 4 Position
4460887 3 Terminal (12 Gauge)
341E 4120035 6 Base, Light
4460634 7 Terminal (16 Gauge)
4460635 5 Terminal (12 Gauge)
341F 4460873 1 Connector - 35 Position (Black)
4460871 21 Socket, Female
4460905 2 Seal, Plug
341G 4460875 1 Connectorr - 35 Position (Gray)
4460871 3 Socket, Female
341H 4460434 2 Connector - 15 Position
4460227 22 Pin
341J 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
341K 4460536 1 Connector, Female - 3 Position
4460943 3 Pin
341L 8229242 2 Fuse 5A
2400060 2 Holder, Fuse
341M 4460874 1 Connector, Natural
4460871 8 Socket, Female
4460905 AR Plug, Seal
341N 1001106339 1 Connector, Male - 14 Position
4460871 2 Socket, Female
4460905 AR Plug, Seal
341P 1001112612 1 Connector - 9 Position
4460943 4 Socket, Female
341Q 1001106340 1 Connector, Male - 14 Position
4460871 5 Socket, Female
342 Ref Ground Control Box Wiring Diagram (Not Shown - See Items
501 to 513 for Breakdown)
1001141934 Ref Caterpillar Engine Machines
1001141932 Ref Deutz D2011 Engine Machines
1001147006 Ref Deutz TD2.9L4 Engine Machines
1001141933 Ref GM Engine Machines
343 4460497 1 Nut, Terminal
344 4460496 1 Locknut, Terminal
345 Not Used
346 1001106736 1 Cap, Dust

3121291 450A & 450AJ Series II 7-11


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref ENGINE HARNESS ASSEMBLY


1001139084 Ref Caterpillar Engine Machines B
1001139085 Ref Deutz D2011 Engine Machines B
1001147004 Ref Deutz TD2.9L4 Engine Machines C
1001139086 Ref GM Engine Machines B

401 to 416 Not Used


417 4460424 1 Connector - 2 Position
4460226 2 Socket, Female
418 4460897 1 Connector - 2 Position
4460464 2 Socket, Female
419 4460891 2 Plug, Male - 2 Position
1001116692 4 Socket, Female (All except Deutz DT2.9L4)
1001116692 4 Socket, Female (Detuz DT2.9L4 Only)
420 to 422 Not Used
423 4461070 1 Receptacle with Resistor (Deutz D2011 Engine Machines
Only)
4460944 3 Terminal, Gold (Deutz D2011 Engine Machines Only)
4461095 1 Connector - 3 Position (Deutz D2011 Engine Machines Only)
424 Not Used
425 4460539 1 Connector - 3 Position
4460944 3 Terminal, Gold
426 to 427 Not Used
428 4460742 2 Connector - 2 Position
4460457 4 Terminal, Female
4460458 4 Seal, Terminal
429 to 432 Not Used
433 4461052 1 Connector - 25 Position (Deutz D2011 Engine Machines Only)
4461005 5 Terminal 18-20 Gauge (Deutz D2011 Engine Machines Only)
4461060 2 Terminal 14-16 Gauge (Deutz D2011 Engine Machines Only)
4461006 5 Seal 18-20 Gauge (Deutz D2011 Engine Machines Only)
4461054 2 Seal 14-16 Gauge (Deutz D2011 Engine Machines Only)
4461008 18 Plug, Hole (Deutz D2011 Engine Machines Only)
4461053 1 Cover, Plug (Deutz D2011 Engine Machines Only)
434 to 437 Not Used
438 4460899 1 Connector - 6 Position (Caterpillar Engine Machines Only)
4460464 5 Pin, Male (Caterpillar Engine Machines Only)
4460466 1 Seal, Plug (Caterpillar Engine Machines Only)
439 4460871 AR Socket, Female
440 to 449 Not Used
450 4461121 1 Connector - 4 Position (GM Engine Machines Only)
4461122 4 Socket, Female (GM Engine Machines Only)
4461123 4 Seal, Terminal (GM Engine Machines Only)
451 4461124 1 Connector - 4 Position (GM Engine Machines Only)
4460693 4 Pin, Male (GM Engine Machines Only)
4460608 4 Seal, Terminal (GM Engine Machines Only)
4461161 1 Lock, Terminal (GM Engine Machines Only)
452 to 454 Not Used

7-12 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
455 4461109 1 Connector - 16 Position (GM Engine Machines Only)
4461111 7 Pin, Male (GM Engine Machines Only)
4461113 7 Seal, Terminal (GM Engine Machines Only)
4461222 9 Terminal, Cavity Plug (GM Engine Machines Only)
456 2902443 1 Receptacle Kit (Deutz Engine Machines Only)
4461071 8 Socket, Female (Gold)
4461072 1 Receptacle 8 Position with Mounting Flange
4461073 1 Cap, Dust
4461074 1 Shell
457 4461157 1 Connector - 2 Position
4460979 2 Pin, Male
4460458 2 Seal, Terminal
458 Not Used
459 4460899 1 Connector, Male - 6 Position (Deutz TD2.9L4 Engines Only
4460464 5 Pin, Male
4460943 5 Pin, Male (Gold)
4460466 1 Seal, Plug
460 4460931 1 Connector, Male - 8 Position (Deutz TD2.9L4 Engines Only
4460464 4 Pin, Male
4460466 4 Seal, Plug

Ref GROUND CONTROL BOX WIRING DIAGRAM


1001141934 Ref Caterpillar Engine Machines A
1001141932 Ref Deutz D2011 Engine Machines B
1001147006 Ref Deutz TD2.9L4 Engine Machines B
1001141933 Ref GM Engine Machines A

501 2920129 AR Bulb, Light


502 to 506 Not Used
507 2400065 1 Fuse, 30Amp
508 2400066 1 Fuse, Holder
509 4460708 2 Connector - 15 Position
4460226 4 Socket, Female
4922637 1 Harness, Jumper (Not Shown)
4460905 AR Seal, Plug (USA Built Machines SN 0300160835 to
SN 0300177675 & Romanian Built Machines SN B300001114
to SN E300001356)
510 to 512 Not Used
513 4460894 1 Connector - 6 Position
4460892 1 Connector, Bussbar - 6 Position

Ref STANDARD HARNESS COMPONENTS

601 1 Battery Cable Kit Options:


1001122202 Deutz D2011 Engine Machines (USA Built Machines) B
2902060 Deutz D2011 Engine Machines (Romanian Built Machines) C
1001146880 Deutz TD2.9L4 Engine Machines C
1001102860 Caterpillar Engine Machines A
2902510 GM Engine Machines B

3121291 450A & 450AJ Series II 7-13


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
601A 1 Cable, Battery (Red) Options:
7027040 Deutz D2011 Engine Machines (USA Built Machines)
(Battery to Starter Relay)
7027050 Deutz D2011 Engine Machines (Romanian Built
Machines) (Battery to Relays)
7027076 Deutz TD2.9L4 Engine Machines (Battery to Starter &
Relays)
7027025 Caterpillar Engine Machines (Battery to Auxiliary Power
Relay)
7016839 GM Engine Machines (Battery to Auxiliary Power Relay)
601B 1 Cable, Battery (Battery – & Auxiliary Pump to Ground)
(Black)
7027041 Deutz D2011 Engine Machines (was p/n 7016837)
7027058 Deutz TD2.9L4 Engine Machines
7027026 Caterpillar Engine Machines
7016840 GM Engine Machines
601C 1 Cable, Battery (Red)
Use 7027040 Deutz D2011 Engine Machines (USA Built Machines)
(Starter Relay to Starter) (Part of 601A)
7016820 Deutz D2011 Engine Machines (Romanian Built
Machines) (Auxiliary Relay to Starter)
Use 7027076 Deutz TD2.9L4 Engine Machines (Starter Relay to
Starter) (Part of 601A)
7027023 Caterpillar Engine Machines (Aux Power Relay to Starter)
7027014 GM Engine Machines (Auxiliary Power Relay to Starter)
601D 1 Cable, Battery (Red) (Auxiliary Relay to Auxiliary Pump)
7027014 Deutz D2011 Engine Machines (USA Built Machines)
7016834 Deutz D2011 Engine Machines (Romanian Built
Machines)
7027057 Deutz TD2.9L4 Engine Machines
7027024 Caterpillar Engine Machines
7016841 GM Engine Machines
602 1001141304 1 Harness, Glow Plugs (Deutz DT2.9L4 Engine Machines Only)
603 1001143907 1 Cable, Alternator Power (Deutz DT2.9L4 Engine Machines Only)
604 70003767 AR Caterpillar Engine Harness Components
604A 70020808 1 Connector - 23 Position
4460871 16 Socket, Female
604B 91503103 1 Connector - 6 Position
77363228 6 Terminal
91504107 1 Lock, Connector
4460466 AR Plug
604C See Note 1 Connector - 8 Position (Note: Not Available for Purchase)
604D 7026408 2 Connector - 2 Position
77363229 4 Terminal
80604018 2 Lock, Connector
605 AR Deutz D2011 Engine Harness Components
605A 7027796 1 Deutz Engine Harness
605B See Note 1 Connector (Note: Not Available - Purchase Item 605A)
605C 7027793 1 Plug-In, Connector
70004060 1 Connector

7-14 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
605D 70001872 1 Deutz Engine Harness (For other replacement parts refer to
Deutz engine dealer)
605E 70004103 1 Alternator Harness (Deutz Engine (Not Shown)
605F 70004062 1 Starter with Resistor Harness (Deutz Engine (Not Shown)
606 1001146268 1 Deutz TD2.9L4 Engine Harness D
606A 1001133956 1 Connector (Includes Cover, Locks & Retention Plate)
1001126352 6 Terminal
1001126353 6 Seal, Terminal
1001126384 21 Terminal
1001126351 3 Terminal
1001126356 63 Plug, Seal
1001126357 2 Plug, Seal
606B 1001133957 1 Connector (Includes Cover, Locks & Retention Plate)
1001126384 17 Terminal
1001126351 13 Terminal
1001126356 19 Plug, Seal
1001126357 11 Plug, Seal
606C 4461070 3 Receptacle, Female With Resistor (3 Position)
4461095 6 Plug, Male - 3 Position
4460944 6 Socket, Female
4460466 2 Seal, Plug
606D 80484084 1 Receptacle, Female - 8 Position
8229242 1 Fuse - 5A
80983191 1 Fuse - 10A
1001147264 1 Cap
1001116727 8 Plug
4460458 4 Seal
606E 1001116952 1 Plug, Male - 2 Position
4460465 2 Socket, Female
606F 1001138110 1 Plug, Male - 2 Position
1001138111 2 Socket, Female
1001138113 2 Seal
606G 2902443 1 Kit, Receptacle
4461071 8 Terminal, Female (Gold)
4461072 1 Connector, Flange Mount
4461073 1 Connector, Dust Cap
4461074 1 Connector, Shell
606H 4460894 1 Plug, Male - 6 Position
4460465 3 Socket, Female
4460944 2 Socket, Female
4460466 1 Seal, Plug
606J 4460930 1 Plug, Male - 8 Position
4460465 1 Socket, Female
4460466 7 Seal, Plug
606K 4460884 1 Plug, Male - 4 Position
4460465 2 Socket, Female
4460942 2 Socket, Female

3121291 450A & 450AJ Series II 7-15


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
606L 4460897 1 Receptacle, Female - 2 Position
4460941 2 Pin, Male
See Note 1 Resistor - 1.5K Ohm (Note: Not Available at Time of Printing)
4460891 1 Plug, Male - 2 Position
4460942 2 Socket, Female
606M 1001133714 1 Plug, Male - 4 Position
1001133715 3 Terminal, Female
1001135650 3 Seal
4461008 1 Plug, Cavity (was p/n 1001135651)
606N 1001142938 1 Plug, Male - 2 Position
1001142940 2 Terminal, Female
1001142941 2 Seal
606P 1001126362 1 Receptacle, Female - 62 Position
1001126363 33 Terminal
1001126364 33 Seal
1001126391 23 Plug
4461008 4 Plug, Cavity
1001126365 2 Terminal
4461054 2 Seal
607 1001138491 1 Fuel Harness (Deutz TD2.9L4 Engines Only) B
607A 4460897 1 Receptacle, Female - 2 Position
4460941 2 Pin, Male
4460891 1 Plug, Male - 2 Position
4460942 2 Socket, Female
607B 1001116983 1 Receptacle, Female - 2 Position
1001116710 2 Terminal
4461054 2 Seal
607C 4460932 1 Receptacle, Female - 4 Position
4460941 2 Pin, Male
4460464 2 Pin, Male
608 70002455 1 Caterpillar Speed Sensor Harness (Includes Speed Sensor)
609 See Note 1 GM Engine Harness (Note: For other replacement parts refer
to GM industrial engine dealer)
See Note 1 Connector - 10 Position (Note: Not Available for Purchase)
610 2 Pump Harness Options:
See Note 2WD (Note: Not Available for Purchase)
7024830 4WD
610A 7007498 1 Connector - Position (2WD)
4460867 2 Receptacle, Female - 2 Position (4WD)
4460850 4 Pin, Male (4WD)
610B 7007497 1 Connector (2WD)
Not Required 0 4WD
611 1 Limit Switch Harness Options (Does not include Limit Switch):
4922770 Without Arctic Package B
4923469 With Arctic Package A
611A 4460226 2 Socket, Female

7-16 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
612 1 Limit Switch Harness Options (Includes Limit Switch):
4922714 Without Arctic Package B
4923467 With Arctic Package A
8.5ft/2.6m Cable, Electrical 18/2 Options:
1060902 Without Arctic Package
4923466 With Arctic Package
612A 4460226 2 Socket, Female
612B 4360548 1 Switch, Limit
612C 4460968 1 Relief, Strain
613 to 615 Not Used
616 1 Harness, Glow Plugs Options:
4923451 Machines without Arctic Package
4922642 Machines with Arctic Package
617 4360517 1 Drive Orientation Switch Harness (Includes Switch) A
617A 4460320 1 Connector - 2 Position
4460227 2 Pin, Male
618 AR Harness, Fuel Sender Components:
4460320 1 Plug, Male - 2 Position
4460267 2 Pin, Male

Ref OPTIONAL HARNESS COMPONENTS


701 Ref AC to Platform Receptacle Components
0258303 Ref 110V GFI Receptacle (ANSI, ANSI Export & CSA Specs) B
0258305 Ref 220V GFI Receptacle (ANSI & CSA Specs) B
0258304 Ref 110V/220V (Plug & Receptacle Supplied Locally) (ANSI Export B
& Australian)
Ref 110V/220V (CE Spec Only) Options:
Ref Without Generator:
0258304 Ref 110V/220V (Plug & Receptacle Supplied Locally) 3
0275681 Ref 110V with IEC Yellow Receptacle & Plug & Circuit Breaker B
0275678 Ref 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
0275679 Ref 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
0275683 Ref 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
0275684 Ref 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
0275680 Ref 220V with AFSINT 107 Keyed Ground Receptacle & Plug & B
Circuit Breaker (2x4 Box)
0275682 Ref 220V with IEC Blue Receptacle & Plug & Circuit Breaker B
Ref With Generator:
1001101913 Ref 110V with IEC Yellow Receptacle & Plug & Circuit Breaker B
1001101910 Ref 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
1001101911 Ref 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box)
1001101915 Ref 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)
1001101916 Ref 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box)

3121291 450A & 450AJ Series II 7-17


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
701 cont’d 1001101912 Ref 220V with AFSINT 107 Keyed Ground Receptacle & Plug & B
Circuit Breaker (2x4 Box)
1001101914 Ref 220V with IEC Blue Receptacle & Plug & Circuit Breaker B
701A 1 Box Options:
0860038 0258303/0258305 Installations
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
0861781 0275681/0275680/1001101913/1001101914
Installations
0861731 0275678/0275679/1001101910/1001101911/
1001101912 Installations
See Note 0275683/0275684/1001101915/1001101916
Installations (Note: Was p/n 0861782 which is no
longer available. use p/n 100110034 CEE 7 Side
Ground Service Kit or p/n 1001100343 CEE 7 Post
Ground Service Kit. Kit includes Box p/n
1001141967 & Items 701B, 701C, 701L & 701N.)
0861781 0275682 Installation
1001141967 1001100343, 1001100344, 1001141970 &
1001141971 Kits
701B 1 Receptacle Options:
4460346 0258303 Installations
4460125 0258305 Installations
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
4461198 0275681/1001101913 Installations
4461244 0275678/1001101910 Installations
4461245 0275679/1001101911 Installations
Use 1001100343 0275683/1001101915 Installations (was p/n 4461204
& 1001141971)
Use 1001100344 0275684/1001101916 Installations (was p/n 4461207
& 1001141970)
4461246 0275680/1001101912 Installations
4461201 0275682/1001101914 Installations
1001141968 1001100343 & 1001141971 Kits
1001141969 1001100344 & 1001141970 Kits
701C 1 Plug Options:
4460205 0258303 Installations
4460233 0258305 Installations
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
4461196 0275681/1001101913 Installations
4461202 0275678/0275683/1001101910/1001101915
Installations & 1001100343 & 1001141971 Kits
4461205 0275679/0275684/1001101911/1001101916
Installations & 1001100344 & 1001141970 Kits
4461249 0275680/1001101912 Installation
4461199 0275682/1001101914 Installation
701D 0903484 1 Bracket (All Installations except 0258303/0258304/0258305
Installations)
701E 0903612 1 Bracket (All Installations except 0258303/0258304/0258305
Installations)

7-18 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
701F 1 Decal Options:
1705325 110V
3252507 220V
701G 1 Circuit Breaker Box Kit Options (All Installations except
0258303/0258304/0258305 Installations):
2902549 Without Generator D
1001096070 With Generator D
AR Breaker, Circuit - 16 AmpOptions:
1001109475 1 Without Latch & Bracket
1001109482 1 With Latch & Bracket
0861880 1 Box, Breaker
4460956 1 Barrier, Terminal Block End
4460957 1 Block, Terminal
701H 2 Connector, Strain Relief Options:
4460633 M20 Diameter
1001097150 M25 Diameter
701J 1060908 AR Cable, Electrical 12/3 Options (All Installations except
0258303/0258304/0258305 Installations):
6ft/1.8m Without Generator
12ft/3.7m With Generator
701K 1 Connector, Strain Relief
4460968 1 All Installations except 0258303/0258304/0258305
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
4460071 0258303/0258305 Installations
701L 1 Shield, Cover
Part of Item 701A 1 All Installations except 0258303/0258304/0258305
Installation
0258303 Installation Options
4060700 Side Hinged
1001110873 Top Hinged
Not Available 0258304 Installation (Purchase Locally)
4060092 0258305 Installation
3960422 1 Gasket, Cover (0258303/0258305 Installations)
701M 1 Plug, Male Options:
4460709 All Installations Except 0258303 Installation
4460205 0258303 Installation
1671093 Cover, Plug (0258304 Installation Only)
701N 1 Connector, Female Options:
4460710 All Installations Except 0258303/0258305 Installation
4460134 0258303 Installation
4460701 0258305 Installation
4461197 1001101913 Installation
4461200 1001101914 Installation
4461203 1001101910/1001101915 Installations & 1001100343/
1001141971 Kits
4461206 1001101911/1001101916 Installations & 1001100344/
1001141970 Kits
4461250 1001101912 Installation
1671092 Cover, Connector (0258304 Installation Only)

3121291 450A & 450AJ Series II 7-19


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
———————
Ref KIT, PLUG & SOCKET OPTIONS:
Ref Without Generator:
See Note 0258303 & 0258305 Installation (Note: Purchase
Individual Components)
See Note 0258304 Installation
(Note: Not Available - Purchase Locally)
0275216 110V with IEC Yellow (Includes Items 701A, 701B, 701C A
& 701L) (0275681 Installation)
0275452 220V with CEE 7 Post Ground (2 x 4 Box) (Includes Items A
701A, 701B, 701C & 701L) (0275678 Installation)
0275453 220V with CEE 7 Side Ground (2 x 4 Box) (Includes A
Items 701A, 701B, 701C & 701L) (0275679 Installation)
Use 1001100343 220V with CEE 7 Post Ground (70mm x 70mm Box) B/2
(Includes Items 701A-701C, 701L & 701N) (0275683
Installation) (was p/n 0275218)
Use 1001100344 220V with CEE 7 Side Ground (70mm x 70mm Box) B/A
(Includes Items 701A-701C, 701L & 701N) (0275684
Installation) (was p/n 0275219)
0275454 220V with AFSINT 107 Keyed Ground (Includes Items A
701A, 701B, 701C & 701L) (0275680 Installation)
0275217 220V with IEC Blue (Includes Items 701A, 701B, 701C & A
701L) (0275682 Installation)
Ref With Generator:
1001100341 110V with IEC Yellow (Includes Items 701A - 701C, 701L 2/A
& 701N) (1001101913 Installation)
1001100345 220V with CEE 7 Post Ground (2 x 4 Box) (Includes Items 2/A
701A - 701C, 701L & 701N)(1001101910 Installation)
1001100347 220V with CEE 7 Side Ground (2 x 4 Box) (Includes 3/A
Items 701A - 701C, 701L & 701N)
(1001101911 Installation)
1001100346 220V with AFSINT 107 Keyed Ground (Includes Items 2/A
701A - 701C, 701L & 701N) (1001101912 Installation)
1001100342 220V with IEC Blue (Includes Items 701A - 701C, 701L & 2/A
701N) (1001101914 Installation)
1001100343 220V with CEE 7 Post Ground (70mm x 70mm Box) B
(Includes Items 701A - 701C, 701L & 701N)
(1001101915 Installation) (was p/n 1001101971 Kit)
1001100344 220V with CEE 7 Side Ground (70mm x 70mm Box) B
(Includes Items 701A - 701C, 701L & 701N)
(1001101916 Installation) (was p/n 1001101970 Kit)
702 4921829 1 2500W Generator to Rear of Boom Harness (110V) (ANSI & CSA 2
Specs)
Ref Note: Harness used to connect AC at platform harness to
generator receptacle to power platform receptacle.
1060494 6ft/1.83m 110V Cable, Electrical - 12/3 (ANSI & CSA Specs)
702A 4460205 1 Plug, Male (110V)

7-20 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
702B 1 Receptacle, Female Options:
4460134 1 110V (ANSI & CSA Specs)
4460701 1 220V (ANSI & CSA Specs)
See Note 110V/220V (Machines with Locally Supplied Plug &
Receptacle) (ANSI Export, Australian & CE Specs)
(Note: Not Available - Purchase Locally)
4461197 110V with IEC Yellow Receptacle & Plug & Circuit Breaker
(CE Specs Option)
4461203 220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (CE Specs Option)
4461206 220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (CE Specs Option)
4461203 220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70mm x 70mm Box) (CE Specs Option)
4461206 220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70mm x 70mm Box) (CE Specs Option)
4461250 220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (2x4 Box) (CE Specs Option)
4461200 220V with IEC Blue Receptacle & Plug & Circuit Breaker (CE
Specs Option)
703 AR 2500W Generator Electrical Components
Caterpillar/Deutz D2011 Engine Machines
1001112588 110V/60Hz A
1001112743 110V/50Hz & 220V/50Hz B
4933350 GM Engine Machines B
703A 4922641 1 Harness - On/Off Switch 1/A
4460226 2 Socket, Female
703B 1 Powermite Control Box to Relay
1001112589 Caterpillar/Deutz D2011 Engine Machines
4923445 GM Engines

703C 7020193 1 Harness, Generator Power


Ref Note: Items 703D & 703E used on Following Applications:
Caterpillar Engine Machines - All
GM Engine Machines - All
Deutz D2011 Engine Machines - All with 110V/60Hz
703D 4460321 1 Connector, Male - 4 Position
4460906 4 Socket, Female
703E 4460961 1 Connector, Female - 4 Position
4460705 4 Pin, Male
704 AR 7500W Generator Electrical Components
1001111404 Caterpillar Engines Machines 60Hz A
1001115395 Deutz D2011 Engines Machines 60Hz A
1001115396 Deutz D2011 Engines Machines 50Hz A
1001146637 Deutz TD2.9L4 Engines Machines 60Hz E
704A 1 Receptacle, Female Twist-Lock Options (Machines with
Caterpillar, Deutz D2011 & GM Engines Only):
4460958 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally.)
704B A/R Gasket Options:
3960422 60Hz Spec

3121291 450A & 450AJ Series II 7-21


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
See Note 50Hz Spec (Note: Not Available - Purchase Locally.)
704C 1 Cover, Receptacle Options:
1001110873 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally.)
704D 1 Cover, Receptacle Options (Machines with Caterpillar,
Deutz D2011 & GM Engines Only):
1001110872 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally.)
704E 1 Receptacle Options:
4460346 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally.)
704F 4460051 1 Connector, Strain Relief (Machines with Caterpillar,
Deutz D2011 & GM Engines Only)
704G 4460071 1 Connector, Strain Relief
704H 4922925 1 Harness, Generator
704J See Note 1 Plug, Male - 6 Position (Note: Not Available for Purchase.)
See Note 6 Socket, Female (Note: Not Available for Purchase.)
704K 4460225 1 Plug, Male - 6 Position
4460226 6 Socket, Female
705 Ref 7500W SkyPower Generator Junction Box Components
0861542 Ref 60Hz Spec (All Machines except Deutz TD2.9L4 Engines) C
1001157592 Ref 60Hz Spec (Deutz TD2.9L4 Engine Machines) A
0861567 Ref 50Hz Specs B
705A 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
705B 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
See Note 50Hz Spec (Note: Not Available - Purchase Locally)
705C 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
705D 4460425 2 Connector, Strain Relief
3520192 1 Plug, Hole (Machines with Deutz TD2.9L4 Engines Only)
705E AR Component Options:
4460426 2 Connector, Strain Relief (60Hz Spec Only)
4460426 1 Connector, Strain Relief (50Hz Spec Only)
3520189 1 Plug (50Hz Spec Only)
705F 1671092 1 Cover (60Hz Spec Only)
4460963 1 Connector (60Hz Spec Only)
706 Ref 7500W Generator Electrical Diagram Components
1001112586 Ref Caterpillar/Deutz D2011 Engine Machines A
1001157770 Ref Deutz TD2.9L4 Engine Machines A
4933349 Ref GM Engine Machines 1/A
706A 1 Generator Harness Options:
1001112587 Deutz D2011 Engines A
1001119968 Deutz TD2.9L4 Engines B
4460465 3 Socket, Female (Deutz TD2.9L4 only)
706B 4460374 2 Plug, Sealed Relay (Deutz D2011 Engines Only)
4460375 7 Terminal (Deutz D2011 Engines Only)
706C 4460742 1 Plug, Male - 2 Position
4460743 2 Socket, Female

7-22 450A & 450AJ Series II 3121291


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
4460458 2 Seal
706D A/R Component Options:
2400060 1 Fuseholder (Deutz D2011 Engines)
2400064 1 Fuse - 5 Amp (Deutz D2011 Engines)
1001117078 1 Fuseholder (Includes Fuse & Cap) (Deutz D2011
Engines)
See Note 1 Fuse - 5 Amp (Deutz D2011 Engines) (Note: Use
1001117078 Assembly or Purchase Fuse Locally)
1001096134 1 Cover, Fuseholder (Deutz D2011 Engines)
706E 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female
706F 4922641 1 Switch Harness 1/A
706G 4460226 2 Socket, Female
707 0255917 1 Strobe Light Harness (Includes Strobe Light)
707A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male
708 0257887 1 Alarm Harness (Includes Alarm)
708A 4460424 1 Connector - 2 Position
4460268 2 Socket, Female
709 See Note 1 Lights Harness (Note: Not Available for Purchase)
1060341 37ft/11.3m Cable, Electrical - 16/2
709A 3740049 1 Relay
4922643 1 Harness, Bag (Located at Ground Control Box) (Not Shown):
710 See Note 1 Soft-Touch System Harness (Note: Not Available for Purchase)
710A 1060341 AR Cable, Electrical - 16/2 Options:
15ft/4.6m 2.5ft/.7m x 6ft/8m Platform
22.7ft/6.9m 3ft/.9m x 6ft/8m Platform
710B 4460871 2 Socket, Female
711 to 712 Not Used
713 AR Platform Worklights Components
713A 2920140 2 Platform Worklights External Harness (Includes Light & Wire
Only)
713B 4460459 1 Connector - 3 Position
4460790 3 Socket, Female
4460789 3 Seal
713C 4460476 1 Receptacle, Female
4460850 3 Pin, Male
4460790 3 Socket, Female
713D 4460426 1 Connector, Strain Relief
713E 2400070 1 Fuse
2400066 1 Holder, Fuse
713F 1060988 1 Worklights Harness (Upper Boom to Worklights)
713G 1060987 1 Worklights Harness (Tower Boom to Aux. Power Solenoid)

Ref TOOLS (NOT SHOWN)

801 7002821 1 Crimper (For Wire to Pin/Socket Connections)


802 7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
803 4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)

3121291 450A & 450AJ Series II 7-23


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
804 4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
805 7002828 1 Stripper, Wire
806 2901443 1 Analyzer Kit
806A 1600244 1 Analyzer
806B 1060633 1 Cable, Analyzer 1/A
806C 4460321 2 Plug, Male
4460226 8 Socket, Female
807 1001137005 1 Cable Kit, Software (Not Shown)

7-24 450A & 450AJ Series II 3121291


SECTION 8
DECALS

3121291 450A & 450AJ Series II 8-1


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC

6 18
120
2

301
44
450A ERIES II 173A
36 173C
238
52

215B 14 133 37 26
109
4
LOCATION
FOR 450A
ONLY

HYDRAULIC
OIL TANK REF.
3
4 27
108 1
LOCATION
11 LOCATION
FOR 450A
5 FOR 450AJ
ONLY
ONLY

50 27
LOCATION
FOR 450AJ
12 ONLY
12
26
11
4
13
3
4
23 45
120 218
28 120
215A 31 26
32
45 49
34 215B

215A

173A
173C

173B
173D 450A
ERIES II

25 24 24 25 215A

173B
173D
33 13
20 205 21 26

8-2 450A & 450AJ Series II 3121291


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001143099 Ref STANDARD DECAL INSTALLATION D

1 1703797 1 Decal - Danger/Warning


2 1703798 1 Decal - Danger/Warning
3 1703805 2 Decal - Danger/Electrocution
4 1703804 3 Decal - Warning/Crushing
5 1001108493 1 Decal - Legend
6 1706941 1 Decal - Legend
7 to 10 Not Used
11 1702868 2 Decal - No Hands
12 1704277 3 Decal - Attach Lanyard Here
13 1001121801 1 Decal - Max Capacity
14 1001121814 1 Decal - Max Capacity
15 to 17 Not Used
18 1701504 1 Decal - Hydraulic Oil
19 Not Used
20 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
21 1 Decal - Patent Options:
1700584 SN 0300160835 to SN 0300163015
1001131269 SN 0300163015 to Present
22 Not Used
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal - Arrow
27 3251243 1 Nameplate 120V-60Hz
28 0860520 1 Box, Manual Storage
29 to 30 Not Used
31 4751400 4 Flatwasher 1/4in Regular
32 3311405 4 Locknut 1/4in-20NC
33 3820001 2 Rivet
34 3252347 1 Decal - Footswitch
35 Not Used
36 1 Decal - Fuel
1701542 Gas Engine Machines
1701505 Diesel Engine Machines
37 AR Decal - LPG Gas (Dual Fuel Machines Only)
1701243 1 Gas Engine Machines
Not Required 0 Diesel Engine Machines
38 to 43 Not Used
44 1001143110 1 Decal - Lift Diagram
45 1704885 AR Decal - Website
46 to 48 Not Used
49 0641406 4 Bolt, 1/4in-20NC x 3/4in
50 1705351 1 Decal, Drive/Steer
51 Not Used
52 1001143112 1 Decal - Hydraulic Fill (USA Built Machines SN 0300160835 to
SN 0300172163 & Romanian Built Machines SN E300001114
to SN E300001163)

3121291 450A & 450AJ Series II 8-3


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001142990 Ref DECAL OPTIONS

101 to 107 Not Used


108 Decal - Warning Prop Options:
1702962 Diesel Machines
1702961 Gas Machines
109 1704412 1 Decal - Hydraulic Fluid
110 to 119 Not Used
120 0272165 Ref Warning Stripe Decal Installation
4420051 21.7ft/6.61m Decal - Warning Stripes
121 to 132 Not Used
133 1700818 1 Decal - LP (Gas Engine Machines Only)
134 to 172 Not Used
173 Ref Model Designation Decal Installation Options
1001143108 Ref 450A Series II A
173A 1704951 2 Decal - 450A
173B 1704752 4 Decal - Max Tire Load
1001143109 Ref 450AJ Series II A
173C 1704957 2 Decal - 450AJ
173D 1704752 4 Decal - Max Tire Load
174 to 204 Not Used
205 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase)
206 to 214 Not Used
215 0272530 Ref JLG Logo Decals 1
215A 1702774 3 Decal - JLG Lift (3 1/2in)
215B 1702773 1 Decal - JLG (5in)
216 to 217 Not Used
218 3251813 1 Decal - USA
219 to 237 Not Used
238 1001108923 1 Decal - Low Sulfur Fuel (Diesel Machines Only)

0272341 Ref TIRE SEALANT DECAL INSTALLATIONS 1

301 1705363 1 Decal - Tire Sealant

8-4 450A & 450AJ Series II 3121291


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 8-5


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS

6 18
120
2

44
450A ERIES II 173A
36 173C
238
52

215B 14 133 37 26
109
4
LOCATION
FOR 450A
ONLY

HYDRAULIC
OIL TANK REF.
3
4 27
1 39 LOCATION
11 LOCATION
FOR 450A
5 FOR 450AJ
ONLY
ONLY

50 27
LOCATION
FOR 450AJ
12 ONLY
12
26
11
4
13
3
4
23 45
120 218
28 120
215A 31 26
32
45 49
34 215B

215A

173A
173C

173B
173D 450A
ERIES II

25 24 24 25 215A

173B
173D
253 33 13
20 205 21 26

8-6 450A & 450AJ Series II 3121291


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DECAL INSTALLATIONS
1001143105 Ref 450A/AJ Series II Brazil Spec (Spanish/Portuguese) D
1001143104 Ref 450A/AJ Series II Chinese Spec (English/Chinese) D
1001143103 Ref 450A/AJ Series II CSA Spec (English/French) D
1001143101 Ref 450A/AJ Series II Japanese Spec D
1001143102 Ref 450A/AJ Series II Korean Spec D
1001143107 Ref 450A/AJ Series II Latin America Spec (English/Spanish) D

1 1 Decal - Danger/Warning Options:


1703928 Brazil Spec
1703925 Chinese Spec
1703924 CSA Spec
1703926 Japanese Spec
1703927 Korean Spec
1703923 Latin American Spec
2 1 Decal - Danger/Warning Options:
1703934 Brazil Spec
1703931 Chinese Spec
1703930 CSA Spec
1703932 Japanese Spec
1703933 Korean Spec
1703929 Latin American Spec
3 2 Decal - Danger Electrocution Options:
1703940 Brazil Spec
1703937 Chinese Spec
1703936 CSA Spec
1703938 Japanese Spec
1703939 Korean Spec
1703935 Latin American Spec
4 3 Decal - Warning/Crushing
1703952 Brazil Spec
1703949 Chinese Spec
1703948 CSA Spec
1703950 Japanese Spec
1703951 Korean Spec
1703947 Latin American Spec
5 1 Decal - Legend Options:
Not Required Brazil/Chinese/Japanese/Korean Spec
1001108493 CSA/Latin America Spec
6 AR Decal - Legend Options:
Not Required Brazil/Chinese/Japanese/Korean Spec
1706941 CSA/Latin America Spec
7 to 10 Not Used
11 2 Decal - No Hands Options:
1704002 Brazil Spec
Not Required Chinese/Japanese/Korean Spec
1704000 CSA Spec
1704001 Latin American Spec
12 1704277 3 Decal - Attach Lanyard

3121291 450A & 450AJ Series II 8-7


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
13 2 Decal - Max Capacity Options:
1001121920 Brazil Spec
1001121810 Chinese Spec
1001121803 CSA Spec
1001121808 Japanese Spec
1001121918 Korean Spec
1001121805 Latin American Spec
14 1 Decal - Max Capacity Options:
1001121923 Brazil Spec
1001121823 Chinese Spec
1001121816 CSA Spec
1001121821 Japanese Spec
1001121921 Korean Spec
1001121818 Latin American Spec
15 to 17 Not Used
18 1701504 AR Decal - Hydraulic Oil
19 1 Decal - Inspection Options (Not Shown):
1704008 Brazil Spec
1704006 CSA Spec
1704007 Latin American Spec
Not Required Chinese/Japanese/Korean Spec
20 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
21 1700584 1 Decal - Patent (SN 0300160835 to SN 0300163015 Only)
22 Not Used
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal - Arrow
27 AR Decal Options:
3251243 1 120V-60Hz - Brazil/CSA/Latin American Spec
Not Required 0 Chinese/Japanese/Korean Spec
28 0860520 1 Box, Manual Storage
29 to 30 Not Used
31 4751400 4 Flatwasher 1/4in Regular
32 3311405 4 Locknut 1/4in-20NC
33 3820001 4 Rivet
34 1 Decal - Footswitch Options:
1703985 Brazil Spec
1703982 Chinese Spec
1703984 CSA Spec
1703980 Japanese Spec
1703981 Korean Spec
1703983 Latin American Spec
35 Not Used
36 1 Decal - Fuel Options:
1701542 Gas Engine Machines
1701505 Diesel Engine Machines
37 1701543 1 Decal - LPG (Gas Machines Only)
38 Not Used

8-8 450A & 450AJ Series II 3121291


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
39 AR Decal - CSA Options:
1705514 1 CSA Spec
Not Required 0 Brazil/Chinese/Japanese/Korean/Latin American Spec
40 to 43 Not Used
44 1001143110 1 Decal - Lift Diagram
45 1704885 AR Decal - Website
46 to 48
49 0641406 4 Bolt 1/4in-20NC x 3/4in9
50 1 Decal, Drive/Steer Options
1705905 Brazil Spec
1705430 Chinese Spec
1705429 CSA Spec
1705426 Japanese Spec
1705427 Korean Spec
1705910 Latin American Spec
51 Not Used
52 1001143112 1 Decal - Hydraulic Fill (USA Built Machines SN 0300160835 to
SN 0300172163 & Romanian Built Machines SN E300001114
to SN E300001163)

1001142990 Ref DECAL OPTIONS

101 to 108 Not Used


109 1704412 1 Decal - Hydraulic Fluid
110 to 119 Not Used
120 0272165 Ref Warning Stripe Decal Installation
4420051 21.7ft/6.61m Decal - Warning Stripes
121 to 132 Not Used
133 1 Decal - LP Options (Gas Engine Machines Only):
1704271 CSA Spec
1702720 Latin American Spec
134 to 172 Not Used
173 Ref Model Designation Decal Installation Options
1001143108 Ref 450A Series II A
173A 1704951 2 Decal - 450A
173B 1704752 4 Decal - Max Tire Load
1001143109 Ref 450AJ Series II A
173C 1704957 2 Decal - 450AJ
173D 1704752 4 Decal - Max Tire Load
174 to 204 Not Used
205 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase)
206 to 214 Not Used
215 0272530 Ref JLG Logo Decals 1
215A 1702774 3 Decal - JLG Lift (3 1/2in)
215B 1702773 1 Decal - JLG (5in)
216 to 217 Not Used
218 3251813 1 Decal - USA (ANSI Export & CSA Specs Only)
219 to 237 Not Used
238 1001108923 1 Decal - Low Sulfur Fuel (CSA Diesel Machines Only)
239 to 252 Not Used

3121291 450A & 450AJ Series II 8-9


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
253 1001143852 1 Decal - Emissions Compliance (Diesel Machines Only) (USA Built
Machines SN 0300166654 to Present & Romanian Built Machines
SN E300001551 to Present)

8-10 450A & 450AJ Series II 3121291


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121291 450A & 450AJ Series II 8-11


SECTION 8 DECALS

FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN & CE SPECS


18 51
120
2

44
450A ERIES II 173A
36 173C
52

215B 26
109
4
LOCATION FOR
450A ONLY
(AUSTRALIAN SPEC)

4
HYDRAULIC (CE SPEC)
OIL TANK REF.
4 27
1 LOCATION FOR LOCATION
FOR 450A
450AJ ONLY
(AUSTRALIAN SPEC) ONLY

27
LOCATION
FOR 450AJ
12 ONLY
12
26
4

4
23 45
120 15
28 120
215A 31 26
32
45 49
34 215B

215A

173A
173C

173B
173D 450A
ERIES II

25 24 24 25 215A

173B
173D
253 33
20 205 21 26

8-12 450A & 450AJ Series II 3121291


SECTION 8 DECALS

FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN & CE SPECS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DECAL INSTALLATIONS
1001143100 Ref Australian Spec D
1001143106 Ref CE Spec D

1 1 Decal - Danger/Warning Options:


1703992 Australian Spec
1705821 CE Spec
2 1 Decal - Danger/Warning Options:
1705332 Australian Spec
1705822 CE Spec
3 Not Used
4 1701518 3 Decal - Warning/Crushing
5 to 11 Not Used
12 1704277 3 Decal - Attach Lanyard
13 to 14 Not Used
15 AR Decal - Sound Power Level Options:
Not Required 0 Australian Spec
1705084 1 CE Spec
16 to 17 Not Used
18 1701504 AR Decal - Hydraulic Oil
19 Not Used
20 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
21 1700584 1 Decal - Patent (SN 0300160835 to SN 0300163015 Only)
22 Not Used
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal - Arrow
27 AR Decal Options:
3251242 1 240V-50Hz - Australian Spec
Not Required 0 CE Spec
28 0860520 1 Box, Manual Storage
29 to 30 Not Used
31 4751400 4 Flatwasher 1/4in Regular
32 3311405 4 Locknut 1/4in-20NC
33 AR Fastener Options:
3820001 4 Australian Spec
2080057 2 CE Spec
34 1 Decal - Footswitch Options:
Australian Spec Options;
3252347 USA Built Machines SN 0300160835 to SN 0300172163 &
Romanian Built Machines SN E300001114 to
SN E300001163
1705828 USA Built Machines SN 0300172163 to Present &
Romanian Built Machines SN E300001163 to Present
1705828 CE Spec
35 Not Used
36 1701505 1 Decal - Fuel
37 to 43 Not Used

3121291 450A & 450AJ Series II 8-13


SECTION 8 DECALS

FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
44 1001143110 1 Decal - Lift Diagram
45 1704885 AR Decal - Website
46 to 48 Not Used
49 0641406 4 Bolt, 1/4in-20NC x 3/4in
50 Not Used
51 AR Decal - Emergency Controls Options:
1001112551 1 Australian Spec
Not Required 0 CE Spec
52 1001143112 1 Decal - Hydraulic Fill (USA Built Machines SN 0300160835 to
SN 0300172163 & Romanian Built Machines SN E300001114
to SN E300001163)

1001142990 Ref DECAL OPTIONS

101 to 108 Not Used


109 1704412 1 Decal - Hydraulic Fluid
110 to 119 Not Used
120 0272165 Ref Warning Stripe Decal Installation
4420051 21.7ft/6.61m Decal - Warning Stripes
121 to 172 Not Used
173 Ref Model Designation Decal Installation Options
1001143108 Ref 450A Series II A
173A 1704951 2 Decal - 450A
173B 1704752 4 Decal - Max Tire Load
1001143109 Ref 450AJ Series II A
173C 1704957 2 Decal - 450AJ
173D 1704752 4 Decal - Max Tire Load
174 to 204 Not Used
205 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase)
206 to 214 Not Used
215 0272530 Ref JLG Logo Decals 1
215A 1702774 3 Decal - JLG Lift (3 1/2in)
215B 1702773 1 Decal - JLG (5in)
216 to 252 Not Used
253 1001143852 1 Decal - Emissions Compliance (Diesel Machines Only) (USA Built
Machines SN 0300166654 to Present & Romanian Built Machines
SN E300001551 to Present)

8-14 450A & 450AJ Series II 3121291


SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

MODEL 450A / 450AJ Series II


The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


STANDARD PARTS

2120210 Element, Filter (Figure 2-1) 1


70002386 Coil (Figures 2-2, 2-6, 2-7, 2-8, 2-10 & 3-6) 1
70003788 Coil (Figure 2-2) 1
70003789 Coil (Figure 2-2) 1
4360517 Switch, Proximity (Figures 2-3 & 7-2) 1
70002386 Coil (Figures 2-6, 2-7, 2-8, 2-9, 2-10 & 2-11) 1
3740067 Relay (Figures 2-6, 2-7, 2-8, 2-9, 2-10 & 2-11) 1
7024444 Breather, Hydraulic Tank (Figure 2-15) 1
70001960 Element, Return Filter (Figure 2-15) 1
3740049 Relay (Figure 2-17) 1
4360328 Switch, Toggle (Figures 2-17 & 4-4) 1
2860030 Key, Replacement (Figure 2-17) 1
4360475 Switch, Mushroom (Figures 2-17 & 4-4) 1
4360476 Contact, Switch Block (Figures 2-17 & 4-4) 1
4360387 Switch, Push Button (Figures 4-3 & 4-4) 1
1001118416 Controller (Drive and Steer) (Figure 4-4) 1
1001129555 Controller (Lift and Swing) (Figure 4-4) 1
4360407 Control, Speed (Figure 4-4) 1
4360330 Switch, Toggle (Figure 4-4) 1
4360331 Switch, Toggle (Figure 4-4) 1
3990010 Diode 6 Amp (Figure 7-2) 2
8229242 Fuse (Figure 7-2) 2
2920129 Bulb, Light (Figure 7-2) 2
2400065 Fuse (Figure 7-2) 2

VARIABLE PARTS

7012664 Element, Air Cleaner (Caterpillar Engine Machines) (Figures 2-6 & 2-7) 1
70002377 Filter, Fuel/Oil Separator, (Caterpillar Engine Machines) (Figures 2-6 & 2-7) 1
70001403 Filter, Oil Element, (Caterpillar Engine Machines) (Figures 2-6 & 2-7) 1
70003791 Filter, Fuel (Caterpillar Engine Machines) (Figures 2-6 & 2-7 1
70003770 Module, ECM Engine Control (Caterpillar Engine Machines) (Figures 2-6 & 1
2-7)
70003783 Element, Air Cleaner (Deutz D2011 Engine Machines) (Figures 2-8 & 2-9) 1
7016331 Filter, Oil Element, (Deutz D2011 Engine Machines) (Figures 2-8 & 2-9) 1
7020023 Filter, Fuel (Standard) (Deutz D2011 Engine Machines) (Figures 2-8 & 2-9) 1
70003463 Filter, Fuel (RME Resistant for Euro Bio-Diesel) (Deutz D2011 Engine 1
Machines) (Figures 2-8 & 2-9)
7027795 Module, Control (Deutz D2011 Engine Machines) (Figures 2-8 & 2-9) 1
70003937 Element, Air Cleaner (Deutz TD2.9L4 Engine Machines) (Figures 2-10) 1
7016331 Filter, Oil Element, (Deutz TD2.9L4 Engine Machines) (Figures 2-10) 1
70025153 Filter, Fuel (Deutz TD2.9L4 Engine Machines) (Figures 2-10) 1
70025161 Filter, Fuel (Deutz TD2.9L4 Engine Machines) (Figures 2-10) 1

3121291 450A & 450AJ Series II 9-1


SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

MODEL 450A / 450AJ Series II


The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


70025210 Module, Control (Deutz TD2.9L4 Engine Machines) (Figure 2-10) 1
1001138228 Module, Power Relay (Deutz TD2.9L4 Engine Machines) (Figure 2-10) 1
7012664 Element, Air Cleaner (GM Engine Machines) (Figure 2-11) 1
7027965 Filter, Oil (GM Engine Machines) (Figures 2-11) 1
7027972 Filter, Fuel (GM Engine Machines) (Figure 2-11) 1
70003907 Module, ECU Engine Control (GM Engine Machines) (Figure 2-11) 1
1001103667 Module, Ground Control (Figure 2-17) 1
4360469 Switch, Key (All Specs Except CE Spec) (Figure 2-17) 1
4360470 Switch, Key (CE Specs) (Figure 2-17) 1
4360548 Switch, Limit (Figure 3-1 & 7-2) 1
2940074 Latch (Machines with Gate) (Figure 4-1) 1
4360057 Switch, Limit (Soft-Touch Option) (Figure 4-3) 1
2920029 Bulb, Light (Soft-Touch Option) (Figures 4-3 & 4-4) 2
1001106938 Module, Platform Control (Figure 4-4) 1
4360336 Switch, Toggle (Dual Fuel) (GM Engine Machines) (Figure 4-4) 1
4360057 Switch, Limit (Figure 7-2) 1
8229242 Fuse - 5AMP (Deutz TD2.9L4 Engine Machines) (Figure 7-2) 2
80983191 Fuse - 10AMP (Deutz TD2.9L4 Engine Machines) (Figure 7-2) 2

9-2 450A & 450AJ Series II 3121291


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref MISCELLANEOUS SPECIAL OPTIONS

1340061 Ref Air Cleaner with Dust Evacuator Valve

Ref Air Line at Platform Installations


Ref USA Built Machines
0271527 Ref 450A/450AJ Machines without Arctic Package (All Specs)
1001107936 Ref 450AJ Machines without Arctic Package (ANSI Specs -
Dual Air Lines))
0275789 Ref 450A/450AJ Machines with Arctic Package (ANSI & ANSI
Export Specs)
Ref Romanian Built Machines
0275402 Ref Without SkyPower (CE Spec Only)
0275910 Ref With SkyPower (CE Spec Only)

Ref Bellows Installations


1001146822 Ref 450A with Oscillating Axle
1001146823 Ref 450AJ with Oscillating Axle

0271315 Ref Boom Wiper Installation

0256789 Ref Camera Mount Assembly

Ref Clear Sky (Telematic) Installation


Ref Note: Refer to Manual Supplement p/n 3128499 for available
replacement parts.
1001112983 Ref ANSI Spec
1001132727 Ref Australian Spec
1001112985 Ref CSA Spec
1001127090 Ref Brazil & New Zealand Spec Only

Ref Clear Sky (Telematic) Kit (Includes Installation, Decals, User


Guide and Manual 3128499)
1001119945 Ref ANSI Spec
1001121614 Ref ANSI Export & Japanese Specs
1001139146 Ref Australian Specs
1001119950 Ref CSA Spec
See Note Ref Brazil & New Zealand Spec Only (Note: Not Available for
Purchase)

Ref Cold Weather Start Kits


0273064 Ref Caterpillar/Perkins Engine Machines
0271912 Ref Deutz D2011 Engine Machines
1001151901 Ref Deutz TD2.9L4 Engine Machines
0275054 Ref GM Engine Machines

1001115476 Ref Communication System (David Clark Intercom) Installation


(ANSI Spec Only)

3121291 450A & 450AJ Series II 10-1


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref Container Transport Wheel Options (ANSI Export, Australian,


CE & Japanese Specs Only)
0272031 Ref 2WD
0272031 Ref 4WD with 33/1550 x 16.5 Tires & Wheels
1001148145 Ref 4WD with 12 x 16.5 Tires & Wheels
1001148146 Ref 4WD with 14 x 17.5 Tires & Wheels

Ref Decals Installations


1001127096 Ref Decal - ClearSky
0274530 Ref Decal - Head and Enquist Equipment
1001128983 Ref Decal - Hertz
1001143074 Ref Decal - Hewitt The Rental Store (English Language)
1001143509 Ref Decal - Hewitt The Rental Store (French Language)
1702868 Ref Decal - No Hands (English)
1704000 Ref Decal - No Hands (English/French)
1704001 Ref Decal - No Hands (English/Spanish)
1705969 Ref Decal - No Hands (Korean)
1704002 Ref Decal - No Hands (Portuguese/Spanish)
1001140620 Ref Decal - Leavitt
0274245 Ref Decal - National Equipment Services
1702962 Ref Decal - Prop 65 Warning (Diesel Machines) (California Spec)
1702961 Ref Decal - Prop 65 Warning (Gasoline Machines) (California Spec)
1001095408 Ref Decal - RSC Equipment Rental
0272599 Ref Decal - SkyCutter (ANSI, ANSI Export & CSA Specs)
0272607 Ref Decal - SkyCutter (Japanese Specs)
1705358 Ref Decal - SkyGlazier (ANSI & Australian Specs)
1705358 Ref Decal - SkyGlazier (ANSI & Australian Specs)
0273380 Ref Decal - SkyPower (ANSI & CSA Specs)
0272589 Ref Decal - SkyPower (ANSI Export, & Australian, CE & Japanese
Specs)
0272448 Ref Decal - SkyWelder (60Hz) (ANSI & CSA Specs)
0272588 Ref Decal - SkyWelder (50Hz) (ANSI Export, Australian & CE
Specs)
0271628 Ref Decal - Sunbelt
1001127096 Ref Decal - Telematics (ClearSky)
1001151095 Ref Decal - Titan
0271627 Ref Decal - United Rentals
1001141472 Ref Decal - Volvo
0272165 Ref Decals - Warning Stripes

Ref Electrical Connector Kits


1001148902 Ref Amp/Tyco Electrical Connector Kit
1001148903 Ref Deutsch DT Electrical Connector Kit
1001148904 Ref Deutsch HD Electrical Connector Kit
1001148905 Ref Packard Electrical Connector Kit
1001148906 Ref Various Electrical Connectors Kit

10-2 450A & 450AJ Series II 3121291


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

0275055 Ref Engine Block Heater Installation (GM Engine Machines)

Ref Filter Kits


Ref Boom HydraulicAir Filter Kit Options:
1001109698 Ref Deutz Engine Machines
Ref Combined Filter Kit Options:
1001156538 Ref Caterpillar Engine Machines
1001156539 Ref Deutz Engine Machines
Ref Engine Fuel/Oil Filter Kit Options:
See Note Ref Deutz Engine Machines (Note: Not Available at Time of
Printing)

1001145192 Ref Fan Cover Installation (Deutz TD2.9L4 Only)

1001139099 Ref Fire Extinguisher Installation

Ref Fluids
2300040 Ref Conditioner, Diesel Fuel
Ref Coolant, Antifreeze (Caterpillar/GM Engine Machines)
2300004 Ref Machines without Arctic Package
2300041 Ref Machines with Arctic Package
3020021 Ref Engine Coupling Grease
Ref Engine Oil
3020016 Ref Motor Oil (Caterpillar/Deutz Engine Machines without Arctic
Package)
3020044 Ref Motor Oil (Caterpillar/Deutz Engine Machines with Arctic
Package)
1001115930 Ref Motor Oil 10W-30 (GM Engine Machines without Arctic
Package)
1001115931 Ref Motor Oil 5W-30 Synthetic (GM Engine Machines with Arctic
Package)
Ref Hydraulic Fluids:
2300014 Ref Mobil 424
2300027 Ref Mobil 224H Bio
2300029 Ref Mobil EAL ISO 46 Bio
2300016 Ref Mobil DTE 10 Excel 32
2300019 Ref Quaker State Quintolubric 888-46 Fire Resistant
2300039 Ref Exxon Univis HvI 26 (Machines with Arctic Package)

1001117294 Ref Footswitch Shield Installation (Arctic)

3121291 450A & 450AJ Series II 10-3


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref Generator Installation (2500W Powermite)
Ref Caterpillar Engine Machines
1001111285 Ref 110V - 60Hz (ANSI, ANSI Export & CSA Specs)
1001111815 Ref 110V - 50Hz (CE Specs Only)
1001111814 Ref 220V - 50Hz (CE Specs Only)
Ref Deutz D2011 Engine Machines
1001115403 Ref 110V - 60Hz (ANSI, ANSI Export & CSA Specs)
1001115411 Ref 110V - 50Hz (CE Specs Only)
1001115412 Ref 220V - 50Hz (CE Specs Only)
See Note Ref Deutz TD2.9L4 Engine Machines (Note: Not Available on
Machines with this Engine)
Ref GM Engine Machines
1001141445 Ref 110V - 60Hz (ANSI, ANSI Export & CSA Specs)

See Note Ref Generator Installation (7500W SkyPower) (Note: See Sky
Accessories)

1001094475 Ref Hourmeter for Generator Installation

1001148971 Ref Lanyard (Bolt-On) Kit Installation

Ref Oil Cooler Installation


1001142868 Ref Caterpillar Engines
1001142867 Ref Deutz D2011& GM Engines
1001147052 Ref Deutz TD2.9L4 Engines

0258703 Ref Platform Console Cover Installation

Ref Platform Entry Kits


1001142504 Ref Drop Bar (Replacing Swing Gate with Drop Bar)
1001142505 Ref Swing Gate (Replacing Drop Bar with Swing Gate)

Ref Platform Mesh Installations (Side Entry Platforms) (ANSI,


ANSI Export & CSA Specs)
0273148 Ref 30in X 6ft (76cm x 1.83m) Mesh to Top Rail
1001140315 Ref 30in X 5ft (76cm x 1.52m) Mesh to Mid Rail
0273146 Ref 30in X 5ft (76cm x 1.52m) Mesh to Top Rail
1001140318 Ref 30in X 4ft (76cm x 1.22m) Mesh to Mid Rail
0273147 Ref 30in X 4ft (76cm x 1.22m) Mesh to Top Rail

0274095 Ref Platform Top Rail Extension

1001159121 Ref Receptacle (240V) with GFI (Deutz TD2.9L4 Engines with
SkyPower)

1001099806 Ref Security Lock (Programmable) (ANSI & CE Specs)

10-4 450A & 450AJ Series II 3121291


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref Sky Accessories/Work Station in the Sky
Ref Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
1001098149 Ref SkyCutter Plasma Cutter 60Hz (ANSI, ANSI Export &
Japanese Specs) (USA Built Machines)
1001101423 Ref SkyGlazier (ANSI, CSA & Australian Spec w/o LSS)
1001102648 Ref SkyGlazier (Australian Spec w/LSS)
1001146620 Ref SkyPower Generator - 7500W 60Hz (Caterpillar) (ANSI,
ANSI & CSA Export Specs)
1001147837 Ref SkyPower Generator - 7500W 50Hz (Caterpillar) (CE Spec)
(Not Available on 450A Series II)
1001147838 Ref SkyPower Generator - 7500W 50Hz 110/220V (Caterpillar)
(CE Spec) (Not Available on 450A Series II)
See Note Ref SkyPower Generator - 7500W 50Hz (Caterpillar) (ANSI
Export & Australian Spec) (Note: Not Available)
1001146619 Ref SkyPower Generator - 7500W 60Hz (Deutz D2011 Engine)
(ANSI, ANSI Export & CSA Specs)
1001146618 Ref SkyPower Generator - 7500W 110V/50Hz (Deutz D2011
Engine) (450AJ Series II ANSI Export, Australian, CE & Jap-
anese Specs) (Not Available on 450A Series II)
1001147836 Ref SkyPower Generator - 7500W 110V/50Hz (Deutz D2011
Engine) (450AJ Series II CE Spec) (Not Available on 450A
Series II)
1001146637 Ref SkyPower Generator - 7500W 60Hz (Deutz TD2.9L4 Engine)
(ANSI & CSA Specs)
1001146621 Ref SkyPower Generator - 7500W 60Hz (GM) (ANSI, ANSI
Export & CSA Specs)
0272254 Ref SkyWelder Stick Welder 60Hz (ANSI Spec)
0272521 Ref SkyWelder Stick Welder 50Hz (ANSI Export, Australian &
CE Specs)

Ref SkyGuard Components


1001143669 Ref SkyGuard Complete Installation Kit (UGM Equipped
Machines)
1001137672 Ref SkyGuard Platform Sensor Installation Kit (UGM
Equipped Machines)
1001143256 Ref SkyGuard Optional Blue Beacon Light Installation Kit

Ref Tire Sealant Service (Pneumatic Tires Only)


0272307 Ref 12 x 16.5 Tires
0272308 Ref 33/1550 x 16.5 Tires

Ref Tools for Service


2901443 Ref Analyzer kit
8896941 Ref Wire Stripper
7002821 Ref Wire Crimper (To install wire ends to wires)
7002823 Ref Pin/Socket Extractor - Universal (To Remove Pins/
Sockets from Connectors)
4460467 Ref Extractor - 16-18 Gauge (For Removal of Pin/Sockets

3121291 450A & 450AJ Series II 10-5


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


from Deutsch Connectors)
4460510 Ref Extractor - 12-14 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
7002822 Ref Screwdriver, Potentiometer (To Adjust Drive Controllers)
7016654 Ref Screwdriver, Magnetic
7004275 Ref Seal Installation Tool - 1”
7004276 Ref Seal Installation Tool - 1 1/2”
7002826 Ref Seal Installation Tool - 2”
7016655 Ref Wire Rope Sheave Gauge
7002840 Ref Anti-Rotation Pin Removal Tool (Use to Disassemble Lockout
Valve)
1001137005 1 Cable Kit, Software (Not Shown)

0274883 Ref Transformer (Cold Weather Package) Installation (ANSI


Export Spec Only)

1001160532 Ref Turntable Bearing Kit

0271529 Ref Weld Leads at Platform Installation

10-6 450A & 450AJ Series II 3121291


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0060050 .....3-17, 3-21, 3-29 0270074 ....................... 1-16 0272665 ..............3-23, 7-10 0630401 .............. 3-25, 3-26
0060062 .............. 3-13, 3-29 0270075 ....................... 1-16 0273064 ....................... 10-1 0630462 ....................... 4-10
0060096 .............. 3-17, 3-29 0270076 ....................... 1-16 0273146 ....................... 10-4 0630467 ....................... 3-33
0080163 .....2-36, 2-42, 2-53 0270077 ....................... 1-16 0273147 ....................... 10-4 0630498 ................ 3-5, 3-10
0080181 .............. 2-16, 2-24 0270091 ....................... 1-16 0273148 ....................... 10-4 0630518 ....................... 2-77
0080201 .....2-16, 2-24, 2-60 0270092 ....................... 1-16 0273279 ........ 3-4, 3-13, 7-7 0630534 ................ 5-9, 5-13
0080231 .............. 2-34, 2-41 0270115 .............. 1-35, 1-39 0273280 ........ 3-4, 3-18, 7-7 0630535 ....................... 5-17
0100009 ....................... 4-12 0270116 .............. 1-35, 1-39 0273358 ......................... 2-7 0630548 ....................... 2-77
0100011 1-3, 1-7, 1-11, 1-15, 0270119 .............. 1-35, 1-39 0273380 ....................... 10-2 0630552 ....................... 2-49
1-31, 1-32, 1-35, 0270650 ....................... 1-16 0273495 ........ 4-4, 4-14, 7-2 0630568 ....................... 4-13
1-39, 2-3, 2-7, 2- 0270651 ....................... 1-16 0274095 ....................... 10-4 0630569 ..... 2-16, 2-19, 2-24
16, 2-18, 2-19, 0270652 ....................... 1-16 0274240 ....................... 4-10 0641404 ..... 1-19, 1-23, 3-26
2-24, 2-26, 2-32, 0270653 ....................... 1-16 0274245 ....................... 10-2 0641405 ..2-3, 2-16, 2-34, 2-
2-33, 2-34, 2-40, 0270654 ....................... 1-16 0274530 ....................... 10-2 53, 2-60, 2-71
2-41, 2-49, 2-50, 0270655 ....................... 1-16 0274883 ....................... 10-6 0641406 ..2-7, 2-16, 2-18, 2-
2-51, 2-55, 2-58, 0271122 ......... 3-4, 3-18, 7-7 0275054 ....................... 10-1 24, 2-26, 2-34,
2-59, 2-60, 2-71, 0271206 ......... 3-4, 3-18, 7-7 0275055 ....................... 10-3 2-41, 2-51, 2-60,
2-75, 2-77, 2-81, 0271310 ......... 3-4, 3-13, 7-7 0275116 ........ 3-4, 3-18, 7-7 2-84, 3-6, 3-11,
2-83, 2-86, 3-3, 0271311 ......... 3-4, 3-13, 7-7 0275126 ......................... 3-6 4-4, 4-12, 8-3, 8-
3-5, 3-6, 3-9, 3- 0271315 ....................... 10-1 0275216 ....................... 7-20 9, 8-14
11, 3-13, 3-17, 0271340 ....................... 4-13 0275217 ....................... 7-20 0641407 ..... 2-51, 2-58, 2-78
3-21, 3-25, 3-26, 0271527 ....................... 10-1 0275218 ....................... 7-20 0641408 2-16, 2-18, 2-24, 2-
3-33, 4-3, 4-10, 0271529 ....................... 10-6 0275219 ....................... 7-20 26, 2-83, 3-5, 3-
5-9, 5-13, 5-15, 0271627 ....................... 10-2 0275402 ....................... 10-1 11, 4-4
5-17, 5-23, 5-27, 0271628 ....................... 10-2 0275436 ................3-10, 7-9 0641409 .............. 2-34, 2-41
5-29 0271912 ....................... 10-1 0275437 ..............3-23, 7-10 0641410 2-16, 2-24, 2-32, 2-
0100019 .......1-11, 1-15, 2-7 0271993 ....................... 1-16 0275438 ................3-9, 3-21 40, 2-41, 2-60
0100020 2-18, 2-26, 2-32, 2- 0271994 ....................... 1-16 0275452 ....................... 7-20 0641412 ....................... 2-49
40, 2-49, 2-53, 0271995 ....................... 1-16 0275453 ....................... 7-20 0641414 .............. 4-10, 4-12
2-58, 2-72 0271996 ....................... 1-16 0275454 ....................... 7-20 0641416 ....................... 2-71
0100035 ....................... 5-15 0271997 ....................... 1-16 0275678 ....................... 7-17 0641418 2-18, 2-26, 2-32, 2-
0100038 1-3, 1-7, 5-9, 5-13, 0271998 ....................... 1-16 0275679 ....................... 7-17 40, 2-49, 2-58,
5-15, 5-17, 5-23, 0272031 ....................... 10-2 0275680 ....................... 7-17 4-3
5-29 0272070 ....................... 3-33 0275681 ....................... 7-17 0641420 1-31, 2-18, 2-26, 2-
0100048 . 2-3, 2-58, 2-77, 2- 0272165 8-4, 8-9, 8-14, 10-2 0275682 ....................... 7-17 58
81, 4-12, 7-6, 7- 0272254 ....................... 10-5 0275683 ....................... 7-17 0641504 .............. 1-35, 1-39
10 0272300 ....................... 1-16 0275684 ....................... 7-17 0641505 .................. 3-3, 3-9
0100062 ....................... 2-53 0272307 ....................... 10-5 0275786 ........ 3-4, 3-18, 7-7 0641506 2-16, 2-24, 2-60, 2-
0100079 ....................... 2-71 0272308 ....................... 10-5 0275789 ....................... 10-1 77, 3-14, 3-18,
0100081 .....3-25, 3-26, 4-12 0272310 ....................... 1-16 0275853 ..............1-15, 1-31 3-23
0140011 ....................... 4-12 0272311 ....................... 1-16 0275854 ..............1-15, 1-31 0641507 2-16, 2-24, 2-34, 3-
0140044 ......................... 2-3 0272336 ....................... 1-16 0275910 ....................... 10-1 3, 3-9
0181949 ....................... 2-75 0272337 ....................... 1-16 0340041 .... 2-16, 2-24, 2-60 0641508 ................ 1-7, 2-58
0200048 ....................... 4-10 0272340 ......................... 3-9 0340046 ..............2-16, 2-24 0641510 .............. 2-34, 2-41
0255917 ....................... 7-23 0272341 ......................... 8-4 0360406 ....................... 1-35 0641512 2-26, 2-40, 5-27, 5-
0256789 ....................... 10-1 0272352 ....................... 1-16 0362910 ....................... 1-39 29
0256847 2-36, 2-42, 2-51, 2- 0272353 ....................... 1-16 0363012 ....................... 1-31 0641518 .............. 3-17, 3-22
53 0272360 ....................... 1-16 0363019 ....................... 1-35 0641520 ....................... 2-11
0257755 ....................... 1-16 0272361 ....................... 1-16 0370026 ................5-3, 5-31 0641524 ....................... 3-11
0257756 ....................... 1-16 0272448 ....................... 10-2 0400075 2-16, 2-32, 2-49, 2- 0641528 ................ 3-5, 3-10
0257887 ....................... 7-23 0272497 ................ 3-6, 3-11 58 0641542 ....................... 1-31
0258011 ....................... 1-16 0272521 ....................... 10-5 0440162 ..................1-3, 1-7 0641560 ....................... 1-31
0258012 ....................... 1-16 0272530 ......... 8-4, 8-9, 8-14 0440271 ....................... 1-11 0641604 .............. 2-60, 3-26
0258029 ....................... 1-16 0272588 ....................... 10-2 0440272 ................2-7, 2-11 0641605 ..... 3-10, 3-25, 3-26
0258031 ....................... 1-16 0272589 ....................... 10-2 0440291 ....................... 1-11 0641606 1-3, 1-7, 1-11, 1-32,
0258303 ....................... 7-17 0272594 ................ 3-10, 7-9 0561076 ..................3-3, 3-9 2-7, 2-71, 2-83,
0258304 ....................... 7-17 0272599 ....................... 10-2 0561459 ..............3-14, 3-18 3-25, 3-33
0258305 ....................... 7-17 0272607 ....................... 10-2 0561460 ................3-5, 3-10 0641607 ..2-3, 2-51, 2-83, 2-
0258703 ....................... 10-4 0272664 ................ 3-9, 3-21 0561515 ....................... 3-22 86, 3-13, 3-17,

3121291 450A & 450AJ Series II 11-1


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3-22, 3-25 0700810 ..... 2-36, 2-42, 2-60 0940048 .................. 3-3, 3-9 1001100341 ................. 7-20
0641608 2-16, 2-18, 2-26, 2- 0700816 .............. 2-34, 2-41 0940049 ....................... 2-83 1001100342 ................. 7-20
34, 2-41, 2-49, 0701012 ........................2-34 0940083 ....................... 2-83 1001100343 ........ 7-18, 7-20
2-51, 2-59, 2-60, 0701014 .............. 2-34, 2-41 0940088 ....................... 2-84 1001100344 ........ 7-18, 7-20
2-71, 2-83, 3-3, 0701015 ........................2-34 0940167 ....................... 4-10 1001100345 ................. 7-20
3-13, 3-17, 3-21, 0711214 ........................2-51 0940177 ....................... 4-10 1001100346 ................. 7-20
3-25 0711414 .............. 2-34, 2-41 0961845 ......................... 4-3 1001100347 ................. 7-20
0641609 2-16, 2-24, 2-34, 2- 0721004 .............. 1-39, 2-83 0961893 ....................... 5-13 1001100577 ........ 2-17, 2-25
53, 2-60, 2-86 0721005 ........................4-10 0961897 ....................... 5-17 1001100818 ........ 2-17, 2-26
0641610 2-16, 2-19, 2-24, 2- 0721006 ..... 2-55, 2-83, 4-12 0961947 . 3-29, 5-5, 5-11, 5- 1001100825 ........ 2-17, 2-26
34, 2-41, 2-51, 0721008 .............. 2-83, 2-84 13, 5-19, 5-35 1001100837 ........ 2-17, 2-26
2-55, 2-58, 2-60, 0741606 ........................2-51 0961948 ..............3-25, 3-26 1001100857 ........ 2-19, 2-27
2-83, 3-3, 3-9, 3- 0741607 ........................1-39 0961950 1-3, 1-7, 1-11, 3-3, 1001101201 ........ 2-17, 2-26
13, 3-17, 3-21, 0741608 ..... 2-16, 2-34, 2-60 3-10, 3-25, 3-26, 1001101408 ........ 2-17, 2-26
3-22, 4-4 0741610 .............. 2-24, 2-41 5-15, 5-17, 5-37, 1001101423 ................. 10-5
0641611 2-16, 2-24, 2-34, 2- 0760410 ........................2-81 5-39 1001101620 ................. 2-17
49 0760807 ........................2-49 0961951 1-4, 1-8, 3-17, 3-22, 1001101681 ........ 2-17, 2-26
0641612 1-32, 2-18, 2-26, 2- 0760810 ........................2-53 5-7, 5-9, 5-11, 5- 1001101910 ................. 7-17
32, 2-40, 2-58, 0760812 ........................2-86 13, 5-21, 5-23, 1001101911 ................. 7-17
2-60 0760815 .............. 2-16, 2-24 5-33, 5-35, 5-41 1001101912 ................. 7-18
0641613 ....................... 2-51 0761210 .............. 2-51, 2-53 0962140 .........1-4, 1-8, 1-11 1001101913 ................. 7-17
0641614 .....2-16, 2-24, 2-83 0771012 ..... 2-34, 2-41, 2-51 0962172 2-16, 2-24, 2-34, 2- 1001101914 ................. 7-18
0641615 ....................... 2-75 0771414 ........................2-51 41, 2-51, 2-60 1001101915 ................. 7-17
0641616 1-3, 1-7, 3-17, 3-22 0791506 ......... 1-3, 1-7, 1-11 0962185 ................ 5-9, 5-23 1001101916 ................. 7-17
0641618 .....1-31, 3-17, 3-22 0791606 ........................3-26 0962257 ....................... 3-29 1001101950 ........ 2-17, 2-26
0641622 ....................... 1-11 0791607 ........................3-26 0962270 ......................... 4-8 1001101970 ................. 7-20
0641707 ....................... 2-51 0801192 ........................3-25 0962292 .......1-7, 3-17, 3-22 1001101971 ................. 7-20
0641709 ....................... 2-53 0801260 ........................3-25 0962348 ......................... 1-7 1001102526 ................... 2-7
0641806 .................. 3-3, 3-9 0801272 ..........................3-3 1001091102 ................. 2-81 1001102527 ................... 2-7
0641808 ....................... 2-11 0801273 ..........................3-3 1001091560 ................. 2-71 1001102585 ................. 2-17
0641810 2-11, 3-3, 3-9, 3-13, 0801289 ........................3-25 1001091587 ................. 2-59 1001102597 ................. 2-77
3-17, 3-21, 3-22 0801290 ........................3-25 1001091794 ................. 2-61 1001102598 ................. 2-77
0641812 2-19, 2-24, 2-33, 2- 0801356 ........................3-10 1001093382 2-17, 2-32, 2-59 1001102648 ................. 10-5
41, 2-50, 2-59, 0801357 ........................3-10 1001093846 ............ 1-3, 1-7 1001102695 ................... 2-7
3-13, 3-17, 3-21, 0801361 .............. 3-21, 3-26 1001093851 ...1-3, 1-7, 1-11 1001102706 ........ 2-17, 2-26
3-33 0801379 ........................3-26 1001093876 ................. 1-35 1001102860 2-20, 2-26, 7-13
0641814 .........1-3, 1-7, 1-11 0801380 ........................3-26 1001094475 ................. 10-4 1001103667 .......... 2-77, 9-2
0641818 .............. 3-25, 3-26 0801592 ..........................3-9 1001094670 ................. 3-18 1001103974 ................. 6-10
0641820 2-16, 2-24, 2-34, 2- 0801593 .............. 3-21, 3-26 1001094789 ........3-22, 5-33 1001103975 ................. 6-10
41, 2-60 0860038 ........................7-18 1001095408 ................. 10-2 1001104850 ............ 2-7, 2-9
0642010 2-18, 2-26, 2-32, 2- 0860520 ......... 8-3, 8-8, 8-13 1001096070 ................. 7-19 1001105272 ................. 2-85
40, 2-49, 2-58 0861441 .............. 4-12, 4-13 1001096134 ................. 7-23 1001105273 ................. 2-85
0642012 .1-3, 1-7, 1-11, 3-3, 0861542 ........................7-22 1001096617 .......... 3-6, 3-11 1001105275 ................. 2-85
3-9, 3-10 0861567 ........................7-22 1001097150 ................. 7-19 1001105276 ................. 2-85
0642014 ................ 3-3, 3-10 0861731 ........................7-18 1001097502 ...3-4, 3-13, 7-7 1001105636 ........ 2-78, 7-11
0642016 .........3-3, 3-9, 3-10 0861781 ........................7-18 1001097503 ...3-4, 3-13, 7-7 1001105784 ................. 2-77
0642684 ....................... 3-33 0861782 ........................7-18 1001097504 .......... 3-14, 7-8 1001106339 ................. 7-11
0651405 ......................... 2-3 0861880 ........................7-19 1001097588 ........2-17, 2-25 1001106340 ................. 7-11
0681607 ....................... 1-11 0902443 2-18, 2-26, 2-32, 2- 1001098130 ................. 1-11 1001106426 ... 2-17, 2-20, 2-
0681608 .............. 1-11, 3-33 40, 2-58 1001098149 ................. 10-5 26, 2-27
0681610 ....................... 2-11 0902504 ........................2-83 1001098525 ........2-17, 2-25 1001106736 ........ 2-78, 7-11
0681810 ....................... 1-15 0902535 ........................2-71 1001098640 .......... 3-9, 3-21 1001106757 ................. 3-26
0681814 ......................... 4-8 0902733 ........................1-35 1001099364 ........2-19, 2-84 1001106790 ................. 2-26
0681820 ....................... 1-11 0902734 ........................1-35 1001099390 ................. 1-31 1001106793 ................. 2-26
0681822 ..1-3, 1-7, 2-51, 4-8 0902740 .............. 2-34, 2-41 1001099442 ................. 2-17 1001106938 .......... 4-13, 9-2
0682014 ....................... 1-15 0902751 ........................4-12 1001099806 ................. 10-4 1001107007 .......... 4-13, 7-6
0682040 ................ 1-35, 2-7 0903063 .............. 2-34, 2-42 1001099833 ................. 3-26 1001107116 ........ 2-16, 2-25
0682048 ......................... 2-7 0903484 ........................7-18 1001099838 ................. 3-26 1001107354 .......... 3-9, 3-21
068216 ......................... 1-39 0903612 ........................7-18 100110034 ................... 7-18 1001107853 ................. 4-14

11-2 450A & 450AJ Series II 3121291


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001107936 ................. 10-1 1001117294 ................. 10-3 1001137005 ........7-24, 10-6 1001138419 .......... 6-7, 6-10
1001108256 ................. 4-10 1001117308 ................. 2-52 1001137672 ................. 10-5 1001138421 .......... 6-7, 6-10
1001108493 ............ 8-3, 8-7 1001118241 ................. 5-15 1001137828 ........2-35, 2-36 1001138422 .......... 6-3, 6-10
1001108879 ................... 7-2 1001118274 ................. 2-86 1001137835 ................. 2-34 1001138423 .......... 6-7, 6-11
1001108923 ............ 8-4, 8-9 1001118416 . 4-12, 4-19, 9-1 1001137836 ................. 2-33 1001138424 ................. 6-11
1001108994 ................. 4-14 1001118417 ........ 4-12, 4-17 1001137837 ................. 2-32 1001138444 ................. 2-84
1001109475 ................. 7-19 1001119559 ................. 4-13 1001137838 ................. 2-34 1001138491 ........ 2-50, 7-16
1001109482 ................. 7-19 1001119945 ................. 10-1 1001137839 ................. 2-33 1001138494 ................... 4-4
1001109495 ................. 2-85 1001119950 ................. 10-1 1001137840 ................. 2-32 1001138514 ................... 4-4
1001109698 ................. 10-3 1001119968 ................. 7-22 1001137914 ................. 2-83 1001138577 ........ 6-13, 6-17
1001110425 ................. 2-49 1001120042 ................. 2-85 1001137915 ................. 2-83 1001138579 ........ 6-16, 6-17
1001110434 ................. 4-12 1001121115 ........ 2-17, 2-61 1001137916 ................. 2-83 1001138588 ........ 2-78, 7-10
1001110872 ................. 7-22 1001121614 ................. 10-1 1001137917 ................. 2-83 1001138595 .......... 6-7, 6-14
1001110873 ........ 7-19, 7-22 1001121801 ................... 8-3 1001138110 ................. 7-15 1001138596 ................... 6-7
1001111285 ................. 10-4 1001121803 ................... 8-8 1001138111 ................. 7-15 1001138597 .......... 6-7, 6-10
1001111404 ................. 7-21 1001121805 ................... 8-8 1001138113 ................. 7-15 1001138598 ................. 6-10
1001111814 ................. 10-4 1001121808 ................... 8-8 1001138135 ........2-35, 2-42 1001138601 ................. 6-13
1001111815 ................. 10-4 1001121810 ................... 8-8 1001138228 ..........2-52, 9-2 1001138605 ................. 6-14
1001112103 ................... 4-8 1001121814 ................... 8-3 1001138238 .. 2-17, 2-35, 2- 1001138607 ................. 6-13
1001112551 ................. 8-14 1001121816 ................... 8-8 42, 2-52, 2-61 1001138608 ................. 6-13
1001112586 ................. 7-22 1001121818 ................... 8-8 1001138248 ................. 2-53 1001138609 ................. 6-13
1001112587 ................. 7-22 1001121821 ................... 8-8 1001138282 ................. 6-13 1001138610 ................. 6-14
1001112588 .......... 7-2, 7-21 1001121823 ................... 8-8 1001138283 ................. 6-13 1001138611 ................. 6-14
1001112589 ................. 7-21 1001121918 ................... 8-8 1001138284 ................. 6-13 1001138665 ................. 2-77
1001112612 ................. 7-11 1001121920 ................... 8-8 1001138285 ................. 6-13 1001138676 ................. 2-77
1001112743 .......... 7-2, 7-21 1001121921 ................... 8-8 1001138286 ................. 6-13 1001138684 .......... 6-3, 6-16
1001112943 ................... 4-8 1001121923 ................... 8-8 1001138287 ........6-14, 6-15 1001138685 .......... 6-5, 6-16
1001112983 ................. 10-1 1001122202 ........ 2-33, 7-13 1001138288 ................. 6-14 1001138686 ................. 6-16
1001112985 ................. 10-1 1001126351 ................. 7-15 1001138290 ................. 6-14 1001138687 ................. 6-17
1001113961 .......... 4-19, 7-6 1001126352 ................. 7-15 1001138291 ................. 6-14 1001138688 ............ 6-3, 6-5
1001114757 ................... 2-7 1001126353 ................. 7-15 1001138292 ................. 6-14 1001138689 ............ 6-3, 6-5
1001115395 ................. 7-21 1001126356 ................. 7-15 1001138293 ................. 6-14 1001138690 ............ 6-3, 6-5
1001115396 ................. 7-21 1001126357 ................. 7-15 1001138294 ................. 6-14 1001138691 ............ 6-3, 6-5
1001115403 ................. 10-4 1001126362 ................. 7-16 1001138296 ................. 6-14 1001138692 ................... 6-3
1001115411 ................. 10-4 1001126363 ................. 7-16 1001138297 ................. 6-14 1001138694 ................... 6-5
1001115412 ................. 10-4 1001126364 ................. 7-16 1001138298 ................. 6-14 1001138697 ............ 6-3, 6-5
1001115476 ................. 10-1 1001126365 ................. 7-16 1001138299 ................. 6-14 1001138702 ................. 2-77
1001115639 ................. 4-10 1001126384 ................. 7-15 1001138301 ................. 6-14 1001138717 ................. 2-53
1001115641 ................. 4-10 1001126391 ................. 7-16 1001138302 ................. 6-14 1001138761 ................. 2-77
1001115713 ............ 3-6, 7-9 1001127090 ................. 10-1 1001138303 ................. 6-14 1001138762 ................. 2-77
1001115848 ................. 4-10 1001127096 ................. 10-2 1001138305 ................. 6-14 1001138763 ................. 2-77
1001115916 .......... 3-19, 7-9 1001128983 ................. 10-2 1001138306 ................. 6-14 1001138764 ................. 2-77
1001115917 ...3-4, 3-18, 7-7 1001129555 . 4-12, 4-17, 9-1 1001138307 ................. 6-14 1001138765 ................. 2-77
1001115930 ........ 2-60, 10-3 1001130041 ................. 2-35 1001138309 ................. 6-14 1001138766 ................. 2-77
1001115931 ........ 2-60, 10-3 1001131269 ................... 8-3 1001138317 ........6-13, 6-17 1001138767 ................. 2-77
1001116516 ...3-4, 3-18, 7-7 1001131992 ................... 7-2 1001138318 ........6-13, 6-17 1001138771 ............ 2-3, 2-5
1001116544 ................. 2-61 1001132727 ................. 10-1 1001138319 ........6-13, 6-17 1001138780 ................. 1-12
1001116545 ................. 2-61 1001133714 ................. 7-16 1001138320 ........6-13, 6-17 1001138815 .......... 3-18, 5-9
1001116692 .7-6, 7-10, 7-12 1001133715 ................. 7-16 1001138321 ..........6-9, 6-16 1001138816 ........ 3-18, 5-13
1001116710 ................. 7-16 1001133956 ................. 7-15 1001138322 ..........6-9, 6-16 1001138817 ........ 3-18, 5-23
1001116727 ................. 7-15 1001133957 ................. 7-15 1001138323 ..........6-7, 6-16 1001138818 .......... 5-9, 5-23
1001116867 ................. 1-12 1001134488 ................. 2-52 1001138324 ..........6-9, 6-16 1001138819 ................. 5-13
1001116952 ................. 7-15 1001135650 ................. 7-16 1001138325 ..........6-9, 6-16 1001138827 ................. 2-52
1001116983 ................. 7-16 1001135651 ................. 7-16 1001138407 ................... 6-9 1001138894 ........ 6-13, 6-16
1001117038 ................. 2-85 1001136079 ................. 2-52 1001138414 ..........6-7, 6-10 1001138897 ........ 6-13, 6-16
1001117078 ................. 7-23 1001136172 ................. 2-52 1001138415 ..........6-7, 6-10 1001138906 ................. 2-84
1001117139 ................. 2-85 1001136524 ................. 6-14 1001138416 ..........6-7, 6-10 10011389064 ............... 2-84
1001117140 ................. 2-85 1001136526 ................. 6-14 1001138417 ..........6-7, 6-10 1001138940 ................. 2-84
1001117174 ............ 4-4, 7-6 1001136834 ................. 2-52 1001138418 ..........6-7, 6-10 1001138941 ................. 2-84

3121291 450A & 450AJ Series II 11-3


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001138950 ................. 3-33 1001140540 ..................6-10 1001141868 ................. 2-86 1001143528 ................. 6-10
1001138951 ........ 3-33, 3-34 1001140541 ..................6-10 1001141869 ................. 2-86 1001143529 ............ 6-7, 6-9
1001139048 ................. 1-12 1001140542 ....................6-9 1001141870 ................. 2-55 1001143530 ............ 6-7, 6-9
1001139049 ................. 1-11 1001140543 ..................6-10 1001141897 ................. 2-60 1001143630 ................... 4-4
1001139079 ...2-19, 2-27, 2- 1001140559 ....................6-5 1001141913 ...2-20, 2-26, 2- 1001143669 ................. 10-5
32, 2-40, 2-49, 1001140562 ............ 6-3, 6-5 42, 2-67 1001143797 ................. 2-52
2-59 1001140564 ..................2-52 1001141932 .7-2, 7-11, 7-13 1001143852 ........ 8-10, 8-14
1001139084 2-78, 7-10, 7-12 1001140570 ............ 1-3, 1-8 1001141933 .7-2, 7-11, 7-13 1001143907 ........ 2-53, 7-14
1001139085 2-78, 7-10, 7-12 1001140609 ........ 2-52, 2-54 1001141934 .7-2, 7-11, 7-13 1001143915 ........ 3-26, 5-27
1001139086 2-78, 7-10, 7-12 1001140620 ..................10-2 1001141967 ................. 7-18 1001143916 ........ 3-26, 5-27
1001139087 ................. 1-11 1001140646 ..................2-84 1001141968 ................. 7-18 1001143917 ........ 3-13, 3-25
1001139099 ................. 10-3 1001140647 ..................2-84 1001141969 ................. 7-18 1001143918 ........ 3-18, 3-25
1001139135 .......... 4-13, 7-6 1001140652 ..................2-86 1001141989 ................... 7-2 1001143921 .......... 3-3, 3-13
1001139141 ................. 1-12 1001140656 ..................2-86 1001141998 ................. 2-26 1001143922 .......... 3-3, 3-17
1001139146 ................. 10-1 1001140657 ..................2-86 1001141999 ................. 2-24 1001143923 .......... 3-3, 3-17
1001139202 ...4-4, 4-12, 7-6 1001140658 ..................2-86 1001142230 ................. 2-42 1001143924 .......... 3-3, 3-13
1001139240 ................. 2-52 1001140659 ..................2-86 1001142264 ................... 2-3 1001144018 ................... 4-3
1001139289 ................. 6-14 1001140660 ..................2-86 1001142501 2-49, 2-52, 2-55 1001144019 ................... 4-3
1001139409 ................. 2-52 1001140662 ..................2-86 1001142504 ................. 10-4 1001144020 ................... 4-3
1001139476 ................. 1-12 1001140666 ..................1-32 1001142505 ................. 10-4 1001144025 ................... 4-3
1001139495 ................. 1-11 1001140682 ....................6-7 1001142867 ........6-16, 10-4 1001144026 ................... 4-3
1001139586 ................. 1-12 1001140692 ... 6-5, 6-7, 6-10 1001142868 ........6-16, 10-4 1001144027 ................... 4-3
1001139645 ................. 1-12 1001140693 ....................6-5 1001142938 ................. 7-16 1001144089 ................. 2-52
1001139690 ................... 1-3 1001141014 ....................3-4 1001142940 ................. 7-16 1001144112 ................. 2-52
1001139693 ................... 1-7 1001141139 ..................2-61 1001142941 ................. 7-16 1001144113 ................. 2-53
1001139694 ................... 1-7 1001141304 ........ 2-52, 7-14 1001142990 ...8-4, 8-9, 8-14 1001144115 ................. 2-52
1001139695 ................... 1-3 1001141445 ..................10-4 1001143074 ................. 10-2 1001144116 ................. 2-52
1001139697 ................... 1-3 1001141448 ... 2-34, 2-50, 2- 1001143099 ................... 8-3 1001144298 ................. 2-71
1001139704 ................... 1-3 60, 2-63 1001143100 ................. 8-13 1001144401 ................. 2-71
1001139705 ................... 1-7 1001141449 ... 2-34, 2-50, 2- 1001143101 ................... 8-7 1001144402 ................. 2-71
1001139819 ........ 2-35, 2-42 60, 2-67 1001143102 ................... 8-7 1001144403 ................. 2-71
1001139877 ................... 1-8 1001141455 ..................2-33 1001143103 ................... 8-7 1001144476 ... 2-35, 2-36, 2-
1001139888 ................. 2-75 1001141456 ..................2-32 1001143104 ................... 8-7 42, 2-43
1001139892 ................. 1-12 1001141472 ..................10-2 1001143105 ................... 8-7 1001144511 ................. 2-51
1001139901 ................... 1-7 1001141481 ..................2-58 1001143106 ................. 8-13 1001144512 ................. 2-50
1001139935 ................. 1-11 1001141482 ..................2-59 1001143107 ................... 8-7 1001144513 ................. 2-49
1001139943 ................. 1-12 1001141485 ..................2-18 1001143108 ...8-4, 8-9, 8-14 1001144514 ................. 2-51
1001140274 .......... 3-13, 5-5 1001141486 ..................2-19 1001143109 ...8-4, 8-9, 8-14 1001144515 ................. 2-50
1001140276 ........ 3-13, 5-19 1001141487 ..................2-32 1001143110 ...8-3, 8-9, 8-14 1001144516 ................. 2-49
1001140278 ........ 3-18, 5-21 1001141488 ..................2-33 1001143112 ...8-3, 8-9, 8-14 1001144533 ................. 2-52
1001140279 .......... 3-18, 5-7 1001141489 ..................2-18 1001143256 ................. 10-5 1001144534 ................. 2-52
1001140282 ........ 3-18, 5-11 1001141490 ..................2-19 1001143300 ................. 2-35 1001144535 ................. 2-52
1001140312 ................. 2-53 1001141506 ..................2-59 1001143434 1-3, 1-8, 1-12, 5- 1001144536 ................. 2-52
1001140315 ................. 10-4 1001141509 ..................2-58 25, 5-43 1001144537 ................. 2-52
1001140318 ................. 10-4 1001141527 ..................2-40 1001143485 ................. 6-14 1001144568 ................. 2-52
1001140334 ........ 2-35, 2-42 1001141528 ..................2-41 1001143486 ............ 6-3, 6-5 1001144569 ................. 2-52
1001140381 ................. 1-32 1001141546 ..................2-52 1001143488 ................. 6-10 1001144571 ................. 2-52
1001140404 ................. 1-32 1001141595 ..................6-14 1001143490 ................... 6-9 1001144572 ................. 2-52
1001140429 ................... 4-4 1001141680 ..................2-34 1001143491 ................. 6-10 1001144573 ................. 2-52
1001140484 .......... 6-9, 6-16 1001141693 ........ 2-35, 2-42 1001143496 ................... 6-9 1001144629 ................... 4-3
1001140489 ................... 6-9 1001141694 ........ 2-35, 2-42 1001143497 ................. 6-14 1001144664 ................. 2-52
1001140490 ................... 6-9 1001141721 ..................2-16 1001143498 .......... 6-7, 6-10 1001144687 ................. 2-52
1001140491 ................... 6-9 1001141723 ..................2-16 1001143499 ................. 6-14 1001145001 ................. 2-53
1001140492 ................... 6-9 1001141748 ........ 2-35, 2-42 1001143501 ...6-7, 6-9, 6-13 1001145006 ................. 2-53
1001140494 ................... 6-9 1001141755 ..................2-34 1001143502 ................... 6-7 1001145007 ................. 2-53
1001140495 .......... 6-9, 6-10 1001141803 .......... 2-3, 3-33 1001143503 ................... 6-7 1001145016 ................. 2-53
1001140499 ................. 6-10 1001141804 .......... 2-3, 3-33 1001143509 ................. 10-2 1001145070 ................. 2-86
1001140535 ................. 2-52 1001141821 ..................2-71 1001143526 ................... 6-9 1001145156 ................. 2-50
1001140537 ................... 6-5 1001141867 ..................2-86 1001143527 .......... 6-9, 6-10 1001145163 ................... 2-7

11-4 450A & 450AJ Series II 3121291


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001145192 ................. 10-3 1001148867 ................. 1-16 1001155554 ................. 2-53 1320300 ................ 3-5, 3-10
1001145406 ................... 4-3 1001148868 ................. 1-16 1001155555 ................. 2-53 1320318 2-16, 2-18, 2-24, 2-
1001145407 ................... 4-3 1001148869 ................. 1-16 1001156538 ................. 10-3 26
1001145408 ................... 4-3 1001148870 ................. 1-16 1001156539 ................. 10-3 1320323 ....................... 2-58
1001145409 ................... 4-3 1001148871 ................. 1-16 1001157592 ................. 7-22 1321692 ......... 3-6, 3-10, 7-9
1001145410 ................... 4-3 1001148872 ................. 1-16 1001157770 ................. 7-22 1321694 .................. 3-6, 7-9
1001145411 ................... 4-3 1001148873 ................. 1-16 1001159121 ................. 10-4 1321695 ......................... 3-5
1001145514 ................. 2-81 1001148874 ................. 1-16 1001160532 ..........2-7, 10-6 1321696 .............. 3-14, 3-18
1001145564 ................. 2-81 1001148875 ................. 1-16 1001160742 ................. 2-53 1321716 ....................... 2-53
10011455823 ............... 2-50 1001148876 ................. 1-16 1001162335 ........2-50, 2-55 1321738 ....................... 3-11
1001145717 ................. 2-81 1001148877 ................. 1-16 1001163609 ................. 2-83 1340060 ..... 2-16, 2-24, 2-60
1001145781 ............ 4-3, 4-4 1001148878 ................. 1-16 1060341 ..............4-10, 7-23 1340061 ....................... 10-1
1001145890 ................. 3-10 1001148902 ................. 10-2 1060343 ....................... 7-22 1580011 ..... 2-16, 2-24, 2-60
1001145955 ................. 2-83 1001148903 ................. 10-2 1060494 ..............7-20, 7-22 1580012 ......................... 4-4
1001145959 ................. 2-84 1001148904 ................. 10-2 1060584 ....................... 1-39 1600244 ....................... 7-24
1001146043 ................. 2-53 1001148905 ................. 10-2 1060625 2-19, 2-33, 2-50, 2- 1660234 ..... 2-36, 2-42, 2-53
1001146268 ........ 2-53, 7-15 1001148906 ................. 10-2 59 1660255 .............. 2-16, 2-24
1001146397 ................. 1-17 1001148971 ................. 10-4 1060626 2-19, 2-33, 2-50, 2- 1670679 ....................... 3-25
1001146523 ................. 6-14 1001149041 ................. 3-26 59 1670829 ....................... 2-77
1001146524 ................. 6-14 1001149953 ................. 1-17 1060633 ....................... 7-24 1670964 ....................... 3-33
1001146526 ................. 6-14 1001150314 ................... 1-8 1060708 ....................... 7-22 1671013 ......................... 3-4
1001146617 ................. 2-83 1001150315 ................... 1-8 1060896 . 7-7, 7-8, 7-9, 7-10 1671083 ....................... 3-22
1001146618 ................. 10-5 1001150713 ................. 1-32 1060902 ..............3-11, 7-17 1671086 ................ 3-6, 3-11
1001146619 ................. 10-5 1001150755 ................. 1-32 1060903 ....................... 4-10 1671092 7-8, 7-10, 7-19, 7-22
1001146620 ................. 10-5 1001150998 ........ 2-35, 2-42 1060904 ....................... 2-41 1671093 ......... 7-8, 7-9, 7-19
1001146621 ................. 10-5 1001151026 ................. 1-16 1060908 ....................... 7-19 1671111 ....................... 3-26
1001146637 ........ 7-21, 10-5 1001151030 ................. 1-16 1060918 ..................4-4, 7-6 1671169 ....................... 2-84
1001146663 ................. 2-84 1001151095 ................. 10-2 1060919 ......................... 4-8 1671176 ....................... 4-12
1001146689 ................. 2-85 1001151386 ................. 5-29 1060987 ........ 3-5, 7-8, 7-23 1682892 ....................... 5-27
1001146691 ................. 2-84 1001151393 ................. 2-78 1060988 3-14, 3-19, 7-8, 7-23 1683051 ....................... 5-13
1001146714 ................. 2-55 1001151901 ................. 10-1 1060989 ......................... 7-8 1683052 ................ 5-9, 5-23
1001146715 ................. 2-55 1001152037 ................... 4-3 1060990 ................3-14, 7-8 1683063 ....................... 5-17
1001146808 ................. 6-14 1001152118 ........ 3-26, 5-29 1060991 ........ 3-5, 3-10, 7-9 1683504 ....................... 5-15
1001146810 ................. 2-53 1001152230 ................. 5-29 1060996 ..............3-23, 7-10 1683584 ....................... 5-29
1001146822 ................. 10-1 1001152384 ........ 3-26, 5-29 10837580 ....................... 2-5 1683756 ....................... 5-23
1001146823 ................. 10-1 1001152391 ................. 5-29 1120108 ....................... 5-15 1683759 ......................... 5-9
1001146880 ........ 2-50, 7-13 1001152489 ................. 2-52 1120487 ....................... 2-72 1683761 ......................... 5-9
1001146953 ................. 2-84 1001152566 ................. 2-85 1120532 ....................... 2-71 1683772 ....................... 5-23
1001146954 ................. 2-84 1001153016 .......... 2-7, 2-11 1120552 ....................... 1-17 1683800 ....................... 5-27
1001147000 ................. 2-77 1001153313 ................. 2-85 1180378 ....................... 3-26 1683802 .............. 5-27, 5-29
1001147002 ................. 2-77 1001153314 ................. 2-85 1320012 .... 2-16, 2-24, 2-60 1683946 ....................... 5-15
1001147004 2-78, 7-10, 7-12 1001153315 ................. 2-85 1320016 2-16, 2-24, 2-34, 2- 1683947 ....................... 5-15
1001147005 ........ 2-78, 7-11 1001153316 ................. 2-85 41, 2-60 1683960 ....................... 5-13
1001147006 ........ 7-11, 7-13 1001153317 ................. 2-85 1320022 2-16, 2-18, 2-24, 2- 1683961 ....................... 5-13
1001147052 ........ 6-16, 10-4 1001153318 ................. 2-85 26, 2-32, 2-33, 1684059 ....................... 5-15
1001147264 ................. 7-15 1001153365 ................... 2-7 2-40, 2-58, 2-60 1684060 ....................... 5-15
1001147274 ................. 1-17 1001153619 ................. 2-71 1320041 ......................... 2-7 1684067 ....................... 5-17
1001147782 ................. 2-84 1001154031 ................. 1-39 1320058 ..............2-16, 2-24 1684069 ....................... 5-17
1001147836 ................. 10-5 1001154032 ................. 1-39 1320061 ................3-5, 3-11 1684070 ................ 3-3, 5-17
1001147837 ................. 10-5 1001154211 ................. 1-39 1320136 ......................... 2-3 1684096 ....................... 5-27
1001147838 ................. 10-5 1001154212 ................. 1-39 1320176 ..............2-36, 2-44 1684098 .............. 5-27, 5-29
1001148145 ................. 10-2 1001154405 ........ 2-51, 2-55 1320177 ....................... 3-11 1684154 .............. 3-17, 5-15
1001148146 ................. 10-2 1001155339 ................. 2-52 1320202 .... 3-14, 3-18, 3-23 1684155 .............. 3-13, 5-15
1001148641 ................. 2-53 1001155367 ................. 2-53 1320218 ....................... 2-75 1684239 ................ 3-9, 5-39
1001148652 ........ 3-25, 3-27 1001155370 ................. 2-53 1320220 ....................... 2-75 1684241 .............. 3-21, 5-41
1001148863 ................. 1-16 1001155371 ................. 2-53 1320223 2-16, 2-18, 2-24, 2- 1684242 .............. 3-22, 5-35
1001148864 ................. 1-16 1001155373 ................. 2-52 26, 2-33, 2-34, 1684244 .............. 3-21, 5-37
1001148865 ................. 1-16 1001155463 ................. 2-53 2-41, 2-50, 2-53, 1684262 .............. 3-26, 5-45
1001148866 ................. 1-16 1001155553 ................. 2-52 2-59, 2-60 1684290 ................ 5-3, 5-31

3121291 450A & 450AJ Series II 11-5


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1684465 .1-3, 1-7, 1-11, 5-3, 1703938 ..........................8-7 1705905 ......................... 8-9 67
5-31 1703939 ..........................8-7 1705910 ......................... 8-9 2220415 . 6-3, 6-5, 6-7, 6-10,
1700584 .........8-3, 8-8, 8-13 1703940 ..........................8-7 1705969 ....................... 10-2 6-13
1700818 ......................... 8-4 1703947 ..........................8-7 1706059 2-19, 2-27, 2-33, 2- 2220435 ....................... 6-13
1701243 ......................... 8-3 1703948 ..........................8-7 40 2220451 ..... 2-34, 2-41, 6-13
1701500 .........8-3, 8-8, 8-13 1703949 ..........................8-7 1706060 2-19, 2-27, 2-33, 2- 2220459 .............. 2-18, 2-26
1701504 .........8-3, 8-8, 8-13 1703950 ..........................8-7 40 2220465 ................ 6-7, 6-10
1701505 2-18, 2-26, 2-32, 2- 1703951 ..........................8-7 1706061 2-19, 2-27, 2-33, 2- 2220466 .... 6-3, 6-5, 6-7, 6-9
40, 2-49, 8-3, 8- 1703952 ..........................8-7 41 2220472 ................ 6-9, 6-13
8, 8-13 1703980 ..........................8-8 1706062 2-19, 2-27, 2-33, 2- 2220473 6-3, 6-5, 6-13, 6-14
1701509 .........8-3, 8-8, 8-13 1703981 ..........................8-8 40 2220481 ................ 6-7, 6-11
1701518 .....1-35, 1-40, 8-13 1703982 ..........................8-8 1706063 2-19, 2-27, 2-33, 2- 2220490 .................. 6-3, 6-5
1701529 .........8-3, 8-8, 8-13 1703983 ..........................8-8 41 2220500 ....... 6-7, 6-11, 6-13
1701542 .........2-58, 8-3, 8-8 1703984 ..........................8-8 1706064 2-19, 2-27, 2-33, 2- 2220501 ....................... 6-13
1701543 ................ 2-58, 8-8 1703985 ..........................8-8 40, 2-50 2220502 ......... 6-3, 6-5, 6-13
1702300 .........8-3, 8-8, 8-13 1703992 ........................8-13 1706098 2-19, 2-27, 2-33, 2- 2220504 6-3, 6-5, 6-7, 6-9, 6-
1702565 ....................... 4-12 1704000 ................ 8-7, 10-2 40 13
1702566 ....................... 4-12 1704001 ................ 8-7, 10-2 1706385 ......................... 4-8 2220516 ....................... 5-29
1702567 ....................... 4-12 1704002 ................ 8-7, 10-2 1706712 ....................... 2-77 2220567 2-24, 2-33, 2-41, 2-
1702676 ....................... 4-13 1704006 ..........................8-8 1706941 .................. 8-3, 8-7 58
1702720 ......................... 8-9 1704007 ..........................8-8 1787217 ..............2-26, 2-40 2220578 ..... 2-24, 2-41, 2-65
1702740 ....................... 1-17 1704008 ..........................8-8 2060025 .....2-34, 2-41, 2-60 2220582 ......... 6-7, 6-9, 6-13
1702773 .........8-4, 8-9, 8-14 1704260 ........................4-12 2080040 .................. 4-3, 4-4 2220596 ....................... 6-11
1702774 .........8-4, 8-9, 8-14 1704271 ..........................8-9 2080057 ....................... 8-13 2220603 2-19, 2-24, 2-33, 2-
1702868 ................ 8-3, 10-2 1704277 ......... 8-3, 8-7, 8-13 2110604 ....................... 2-58 41, 2-58, 6-7, 6-
1702938 .............. 4-10, 4-13 1704412 ......... 8-4, 8-9, 8-14 2110808 ......................... 6-9 9
1702941 2-18, 2-33, 2-50, 2- 1704455 .............. 1-35, 1-39 2110812 .................. 6-7, 6-9 2220606 ......................... 6-3
59 1704456 .............. 1-36, 1-40 2111212 ....................... 6-11 2220618 ................ 6-7, 6-10
1702942 2-18, 2-33, 2-50, 2- 1704457 .............. 1-35, 1-39 2111216 ......................... 6-7 2220621 ................ 6-7, 6-10
59 1704482 .............. 1-35, 1-39 2120209 ......................... 2-3 2220628 ..... 5-27, 5-29, 6-13
1702943 2-19, 2-33, 2-50, 2- 1704576 .............. 1-36, 1-40 2120210 .................. 2-3, 9-1 2220635 .............. 2-59, 6-15
59 1704577 .............. 1-35, 1-40 2130808 ......................... 6-9 2220794 .............. 2-18, 2-26
1702944 2-19, 2-33, 2-50, 2- 1704578 .............. 1-35, 1-40 2131210 ....................... 2-58 2220819 ....................... 6-13
59 1704752 ......... 8-4, 8-9, 8-14 2151212 2-19, 2-24, 2-41, 2- 2220829 ....................... 3-11
1702961 ................ 8-4, 10-2 1704885 ......... 8-3, 8-9, 8-14 65 2220883 1-27, 1-29, 5-27, 5-
1702962 ................ 8-4, 10-2 1704951 ......... 8-4, 8-9, 8-14 2160001 ......................... 2-7 29
1703067 ....................... 1-17 1704957 ......... 8-4, 8-9, 8-14 2170512 ......................... 6-7 2220885 .............. 5-13, 5-15
1703162 2-16, 2-24, 2-34, 2- 1704972 2-19, 2-27, 2-33, 2- 2180348 .....2-32, 2-40, 2-58 2220886 ..... 1-27, 1-29, 5-17
41, 2-51, 2-60 40, 2-50 2180387 ....................... 2-75 2220888 ....................... 1-29
1703450 .............. 1-36, 1-40 1704997 ........................4-13 2180389 ....................... 2-75 2220890 ................ 5-3, 5-31
1703797 ......................... 8-3 1705014 ..........................4-8 2180504 ....................... 2-75 2220899 ....................... 6-13
1703798 ......................... 8-3 1705084 ........................8-13 2180536 ..............2-18, 2-26 2220947 2-19, 2-24, 2-41, 2-
1703804 ......................... 8-3 1705091 ........................6-14 2180832 ....................... 2-49 65
1703805 ......................... 8-3 1705132 ........................4-12 2180877 ....................... 2-60 2221026 2-19, 2-24, 2-41, 2-
1703923 ......................... 8-7 1705170 .............. 2-81, 4-14 2200222 2-32, 2-40, 2-58, 2- 67
1703924 ......................... 8-7 1705325 ........................7-19 72 2221033 ....................... 6-13
1703925 ......................... 8-7 1705332 ........................8-13 2220235 .................. 6-3, 6-5 2221037 ....................... 3-11
1703926 ......................... 8-7 1705351 ..........................8-3 2220238 ......................... 6-7 2221041 2-19, 2-24, 2-41, 2-
1703927 ......................... 8-7 1705358 ........................10-2 2220250 ..............2-18, 2-26 65
1703928 ......................... 8-7 1705363 ..........................8-4 2220273 ..............2-18, 2-26 2221042 .................. 6-7, 6-9
1703929 ......................... 8-7 1705364 ........................1-17 2220290 ....................... 2-75 2221063 .................. 6-7, 6-9
1703930 ......................... 8-7 1705426 ..........................8-9 2220313 2-18, 2-26, 2-32, 2- 2221085 .................. 6-7, 6-9
1703931 ......................... 8-7 1705427 ..........................8-9 40, 2-49 2221086 .............. 3-34, 6-13
1703932 ......................... 8-7 1705429 ..........................8-9 2220366 .................. 6-7, 6-9 2221176 ..... 2-32, 2-40, 2-58
1703933 ......................... 8-7 1705430 ..........................8-9 2220371 . 6-3, 6-5, 6-7, 6-13 2221216 ................ 6-7, 6-10
1703934 ......................... 8-7 1705514 ..........................8-9 2220373 ................ 6-7, 6-11 2222567 ....................... 2-19
1703935 ......................... 8-7 1705821 ........................8-13 2220376 2-19, 2-24, 2-41, 2- 2222578 ....................... 2-19
1703936 ......................... 8-7 1705822 ........................8-13 65 2230021 ....................... 6-15
1703937 ......................... 8-7 1705828 ........................8-13 2220383 2-19, 2-24, 2-41, 2- 2300004 2-18, 2-26, 2-51, 2-

11-6 450A & 450AJ Series II 3121291


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
58, 10-3 2820099 ....................... 2-85 3290505 ....................... 2-58 3322205 .............. 5-27, 5-29
2300014 ....................... 10-3 2820100 ....................... 2-85 3290606 ......................... 4-3 3323003 .................. 1-3, 1-8
2300016 ....................... 10-3 2820118 .. 7-7, 7-8, 7-9, 7-10 3300106 ....................... 1-15 3340399 2-18, 2-25, 2-27, 2-
2300019 ....................... 10-3 2820647 ....................... 3-23 3300151 ...... 3-14, 3-19, 4-3 32, 2-40, 2-49,
2300027 ....................... 10-3 2860030 ................ 2-78, 9-1 3300205 ....................... 2-77 2-58
2300029 ....................... 10-3 2900756 ....................... 1-32 3300243 ....................... 3-33 3340608 ....................... 3-10
2300039 ....................... 10-3 2900770 5-15, 5-27, 5-29, 5- 3300279 ....................... 5-15 3340837 .............. 3-25, 3-27
2300040 ....................... 10-3 33, 5-35, 5-37, 3300315 ....................... 5-15 3340860 .............. 1-32, 3-17
2300041 2-18, 2-51, 2-58, 10- 5-39, 5-45 3300353 ....................... 4-12 3340911 ....................... 1-31
3 2900792 . 5-5, 5-7, 5-9, 5-11, 3300408 ..............2-77, 4-12 3340914 .................. 3-3, 3-9
2400060 .............. 7-11, 7-23 5-13, 5-17 3300420 ................3-5, 3-10 3340939 ....................... 3-25
2400064 ....................... 7-23 2901443 .............. 7-24, 10-5 3300454 ....................... 2-49 3340940 ....................... 3-27
2400065 ................ 7-13, 9-1 2902044 ....................... 5-17 3310401 ....................... 2-53 3340943 ....................... 3-22
2400066 .............. 7-13, 7-23 2902060 .............. 2-41, 7-13 3310805 ....................... 2-75 3380434 ......................... 4-4
2400070 ....................... 7-23 2902073 ....................... 5-27 3311001 ....................... 2-55 3380694 ....................... 2-58
2410014 ......................... 4-8 2902266 ................ 5-3, 5-31 3311005 . 2-7, 2-81, 2-83, 2- 3420352 ....................... 1-35
2420099 ....................... 2-53 2902443 .............. 7-13, 7-15 84, 3-6, 3-11, 4- 3420372 .............. 1-35, 1-39
2420172 ....................... 2-77 2902510 .............. 2-59, 7-13 12 3421565 ....................... 1-39
2560136 ....................... 4-12 2902549 ....................... 7-19 3311401 2-41, 2-50, 2-83, 3- 3422177 ..... 3-13, 3-17, 3-21
2580024 2-18, 2-33, 2-50, 2- 2920028 .............. 4-10, 4-13 14, 3-19, 3-25, 3422178 ..... 3-13, 3-17, 3-21
59 2920029 ....... 4-10, 4-13, 9-2 4-10 3422179 ....................... 3-13
2580050 2-19, 2-33, 2-50, 2- 2920110 ....................... 2-81 3311402 ....................... 3-22 3422180 ....................... 3-13
59 2920113 ....................... 2-81 3311405 . 2-7, 2-17, 2-18, 2- 3422558 ....................... 3-13
2580054 ....................... 2-18 2920129 ................ 7-13, 9-1 25, 2-27, 2-32, 3422568 ................ 3-3, 3-10
2580063 ....................... 2-59 2920140 ................ 4-4, 7-23 2-35, 2-40, 2-41, 3422578 ....................... 3-13
2600210 ....................... 2-85 2920154 ....................... 4-12 2-49, 2-51, 2-58, 3422582 .............. 3-17, 3-21
2600246 ....................... 2-83 2920161 ....................... 2-81 2-60, 2-71, 2-83, 3422592 ......... 1-3, 1-7, 1-11
2600281 ......................... 4-3 2940074 .................. 4-3, 9-2 3-6, 3-11, 4-4, 8- 3422664 .................. 3-3, 3-9
2680438 ....................... 2-84 2940109 .............. 2-83, 2-84 3, 8-8, 8-13 3422669 .............. 3-17, 3-22
2680439 ....................... 2-83 3010140 ....................... 3-10 3311501 ..............3-17, 4-10 3422692 .................. 1-3, 1-8
2720015 ....................... 2-51 3020016 2-19, 2-27, 2-34, 2- 3311502 ....................... 2-83 3422791 .............. 3-17, 3-22
2720058 2-16, 2-18, 2-24, 2- 41, 10-3 3311505 1-31, 2-17, 2-25, 2- 3422792 .............. 3-17, 3-22
26, 2-33, 2-60 3020021 2-35, 2-36, 2-42, 2- 27, 2-32, 2-35, 3422793 ..... 3-13, 3-17, 3-22
2720149 ....................... 2-75 53, 10-3 2-40, 2-42, 2-58, 3422794 .............. 3-17, 3-22
2720271 2-16, 2-18, 2-24, 2- 3020029 ....................... 1-12 2-60, 2-83, 3-11, 3422804 ....................... 3-25
26, 2-60 3020037 ....................... 2-50 3-14, 3-19, 3-22, 3422806 .............. 3-17, 3-21
2720340 .............. 2-49, 2-51 3020044 ..... 2-19, 2-34, 10-3 3-23, 3-25, 3-27 3422841 ....................... 1-39
2720467 .............. 2-34, 2-41 3128499 ....................... 10-1 3311601 2-71, 2-75, 2-85, 2- 3422847 ....................... 1-39
2720563 ....................... 2-60 3160348 .............. 1-15, 1-29 86, 4-13 3422848 ......................... 1-8
2720564 ....................... 2-60 3160351 .............. 1-15, 1-27 3311605 2-17, 2-25, 2-35, 2- 3422912 ......... 3-3, 3-9, 3-10
2720565 ....................... 2-58 3200378 .............. 2-16, 2-24 42, 2-49, 2-51, 3422913 .................. 3-3, 3-9
2720566 ....................... 2-58 3200406 ..... 2-34, 2-41, 2-60 2-55, 2-59, 2-60, 3422996 ....................... 3-27
2720567 ....................... 2-58 3220110 .............. 2-36, 2-44 2-83, 2-85, 2-86, 3423081 ....................... 1-12
2720615 .....2-16, 2-24, 2-49 3220112 .............. 2-36, 2-44 3-3, 3-5, 3-10, 3- 3450608 .................. 1-4, 1-8
2720646 ....................... 3-11 3220113 .............. 2-16, 2-25 13, 3-17, 3-21, 3450808 .................. 1-3, 1-8
2750058 ....................... 2-40 3250872 .............. 1-36, 1-40 3-22, 3-25, 3-27, 3470003 ....................... 4-13
2750532 2-18, 2-26, 2-32, 2- 3251242 ....................... 8-13 4-4, 4-8 3480239 .............. 5-27, 5-29
40 3251243 .................. 8-3, 8-8 3311705 ....................... 2-53 3480240 ....................... 5-15
2753602 ....................... 6-10 3251813 .................. 8-4, 8-9 3311801 ..............1-15, 1-35 3480247 ................ 5-9, 5-23
2753604 ................ 6-7, 6-10 3252347 ................ 8-3, 8-13 3311805 2-17, 2-25, 2-35, 2- 3480249 ....................... 5-13
2753605 ................ 6-7, 6-10 3252507 ....................... 7-19 42, 2-60, 3-13, 3480253 ....................... 5-17
2760105 ....................... 2-77 3252692 .............. 1-36, 1-40 3-17, 3-21, 3-22, 3480288 ................ 5-3, 5-31
2780230 ... 1-3, 1-4, 1-7, 1-8 3252693 .............. 1-36, 1-40 3-33 3510884 ......................... 4-8
2780267 .............. 1-15, 1-19 3271801 ....................... 2-51 3312005 1-35, 2-18, 2-27, 2- 3520035 ....................... 7-10
2780268 .............. 1-15, 1-23 3271805 ......................... 4-8 32, 2-40, 2-49, 3520054 ....................... 4-12
2792780 ....................... 6-17 3272005 ....................... 1-39 2-58, 3-3, 3-9, 3- 3520072 .................. 4-3, 4-8
2792784 ....................... 6-16 3272205 ......................... 1-7 10 3520189 ....................... 7-22
2820031 .................. 7-7, 7-9 3290405 .............. 2-58, 2-81 3312008 ........ 1-4, 1-7, 1-12 3520192 ....................... 7-22
2820035 ................ 2-71, 4-4 3290501 .............. 2-19, 2-27 3321501 ....................... 2-84 3520198 .................. 4-3, 4-4

3121291 450A & 450AJ Series II 11-7


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3536089 ......................... 4-4 3820001 1-36, 1-40, 8-3, 8-8, 4060906 ....................... 2-77 4460134 .............. 7-19, 7-21
3539219 ....................... 2-77 8-13 4061032 ................ 3-5, 3-10 4460205 ..... 7-18, 7-19, 7-20
3539662 .............. 1-35, 1-39 3820020 ..........................4-3 4070450 ....................... 1-35 4460224 ......................... 7-6
3570535 ....................... 3-14 3841143 .. 1-8, 3-13, 3-17, 3- 4070497 2-18, 2-25, 2-27, 2- 4460225 ................ 7-7, 7-22
3570571 ....................... 2-60 21, 3-22 32, 2-40, 2-49, 4460226 . 3-11, 4-4, 7-6, 7-7,
3570801 ....................... 2-42 3841203 3-13, 3-18, 3-21, 3- 2-58 7-9, 7-12, 7-13,
3570808 ....................... 2-35 22 4070498 2-18, 2-25, 2-27, 2- 7-16, 7-17, 7-21,
3571008 .............. 2-17, 2-60 3841258 . 1-3, 1-7, 1-11, 3-4, 32, 2-40, 2-58 7-22, 7-23, 7-24
3571009 .............. 2-17, 2-60 3-9, 3-10, 3-21 4070560 ....................... 1-35 4460227 7-6, 7-7, 7-11, 7-17
3571019 ....................... 2-60 3841520 ........................1-12 4070561 ....................... 1-35 4460233 ....................... 7-18
3571032 ....................... 2-25 3860096 ................ 3-5, 3-10 4070897 ....................... 3-25 4460234 ..... 2-81, 4-10, 4-12
3571033 ....................... 2-25 3900054 ..........................4-8 4070898 ....................... 3-25 4460265 ....................... 2-81
3571462 .............. 3-19, 3-22 3900109 .................. 1-4, 1-8 4070982 ....................... 3-25 4460267 .............. 7-17, 7-23
3572009 ....................... 1-39 3900142 ........................5-15 4070987 ....................... 2-78 4460268 .............. 7-10, 7-23
3572010 ....................... 1-39 3900170 ........................5-15 4071056 ....................... 3-27 4460320 .............. 7-17, 7-23
3572011 ....................... 1-39 3900232 ........................2-85 4071057 ....................... 3-27 4460321 .............. 7-21, 7-24
3572012 ....................... 1-39 3900254 2-18, 2-27, 2-32, 2- 4071101 .........1-3, 1-7, 1-11 4460346 .............. 7-18, 7-22
3572448 ....................... 3-27 40, 2-49, 2-58 4071121 .........1-3, 1-7, 1-11 4460374 ....................... 7-22
3572551 ....................... 3-17 3900255 ........................1-12 4100025 ..............2-17, 2-25 4460375 ....................... 7-22
3572691 .................. 3-3, 3-9 3900268 ........................2-77 4100099 ....................... 5-17 4460418 ................ 7-7, 7-11
3572750 ......................... 3-4 3900283 ........................3-27 4120035 ....................... 7-11 4460419 ................ 7-7, 7-11
3572826 ......................... 3-3 3900295 ..........................1-8 4130405 ....................... 1-12 4460424 ..... 7-10, 7-12, 7-23
3573024 ....................... 2-83 3900296 ..........................1-8 4130406 ....................... 1-12 4460425 3-4, 3-10, 4-10, 7-7,
3573667 .....2-17, 2-35, 2-60 3900316 .............. 2-86, 3-27 4160170 ....................... 2-83 7-9, 7-22
3573937 .............. 2-25, 2-42 3900327 ..........................1-8 4220244 ..............3-18, 3-21 4460426 .. 2-78, 4-4, 4-14, 7-
3574066 ....................... 3-10 3910408 ........................2-53 4240018 ................ 3-5, 3-10 10, 7-22, 7-23
3574235 ......................... 1-8 3910804 ........................2-77 4240032 ....................... 2-81 4460428 ................ 4-12, 7-6
3574253 ....................... 2-17 3910808 ........................2-75 4240099 2-32, 2-40, 3-5, 4-5, 4460434 ................ 7-7, 7-11
3574259 ....................... 2-17 3911018 ........................4-12 4-10 4460457 ....................... 7-12
3574532 .....3-14, 3-19, 3-23 3911040 ........................2-81 4240145 ....................... 2-71 4460458 7-12, 7-13, 7-15, 7-
3575359 ....................... 4-10 3931010 ..........................2-7 4280295 ....................... 2-71 23
3575705 ....................... 4-10 3931016 ........................5-23 4300048 ....................... 1-35 4460459 ....................... 7-23
3577130 ....................... 2-25 3931024 ................ 3-6, 3-11 4340745 ..............2-35, 2-61 4460464 4-4, 7-6, 7-8, 7-9, 7-
3577135 ....................... 2-25 3931030 ................ 3-6, 3-11 4360057 ................ 4-10, 9-2 11, 7-12, 7-13,
3600318 2-20, 2-25, 2-42, 2- 3931432 ........................2-51 4360328 2-78, 4-12, 4-13, 9-1 7-16
67 3931512 ........................2-51 4360330 ................ 4-12, 9-1 4460465 7-8, 7-9, 7-10, 7-15,
3600385 2-20, 2-25, 2-42, 2- 3931516 ....... 5-9, 5-13, 5-23 4360331 ................ 4-13, 9-1 7-22, 7-23
63 3931620 2-20, 2-25, 2-33, 2- 4360336 .......2-58, 4-13, 9-2 4460466 7-8, 7-9, 7-10, 7-12,
3600423 2-20, 2-25, 2-35, 2- 50, 2-59 4360387 4-10, 4-12, 4-13, 9-1 7-13, 7-14, 7-15
42, 2-51, 2-58, 3931824 ........................5-17 4360407 ................ 4-12, 9-1 4460467 .............. 7-23, 10-5
2-69 3931832 ..........................2-7 4360436 ....................... 2-71 4460470 2-78, 4-12, 7-6, 7-10
3620033 ....................... 2-35 3941406 ........................3-27 4360469 ................ 2-78, 9-2 4460471 2-78, 4-12, 7-6, 7-10
3620040 ....................... 2-61 3951402 ..... 5-15, 5-27, 5-29 4360470 ................ 2-78, 9-2 4460473 ......... 7-8, 7-9, 7-10
3641569 ....................... 4-10 3951420 .............. 3-22, 3-27 4360475 .......2-78, 4-12, 9-1 4460476 ....................... 7-23
3740049 .......2-77, 7-23, 9-1 3960407 .............. 2-35, 2-42 4360476 .......2-78, 4-12, 9-1 4460488 ..... 2-19, 2-78, 4-12
3740067 2-17, 2-25, 2-35, 2- 3960422 .............. 7-19, 7-21 4360517 .........2-7, 7-17, 9-1 4460496 .............. 2-78, 7-11
42, 2-51, 2-61, 3960438 ..... 2-17, 2-25, 2-59 4360522 ..............2-81, 4-14 4460497 .............. 2-78, 7-11
9-1 3960461 ........................2-81 4360548 3-6, 3-11, 7-17, 9-2 4460508 .. 7-6, 7-8, 7-9, 7-11
3760115 .............. 3-25, 3-27 3960526 ........................1-15 4400275 ....................... 2-75 4460509 ......... 7-8, 7-9, 7-10
3760170 .............. 1-35, 1-39 3980007 2-18, 2-33, 2-50, 2- 4400408 ....................... 2-71 4460510 .............. 7-24, 10-6
3760318 ....................... 5-27 59 4400420 ....................... 2-75 4460518 ....................... 7-10
3760367 ....................... 5-13 3990010 ................ 7-11, 9-1 4420051 1-36, 1-40, 8-4, 8-9, 4460526 .............. 2-78, 7-10
3760368 ................ 5-9, 5-23 4010618 ..........................4-3 8-14 4460536 ....................... 7-11
3760371 ....................... 5-17 4031711 .............. 2-17, 2-25 4420068 ....................... 4-10 4460539 .............. 7-10, 7-12
3780182 .............. 1-12, 5-29 4031914 ........................2-51 4460007 ....................... 4-12 4460608 ....................... 7-12
3790012 .....2-58, 4-13, 4-14 4060092 ........................7-19 4460049 ....................... 4-10 4460633 ....................... 7-19
3790113 .............. 5-27, 5-29 4060700 ........................7-19 4460051 ....................... 7-22 4460634 ....................... 7-11
3790152 2-20, 2-25, 2-33, 2- 4060803 ................ 3-6, 3-11 4460071 4-4, 7-6, 7-19, 7-22 4460635 ....................... 7-11
42, 2-50, 2-59 4060865 ........................2-81 4460125 ....................... 7-18 4460693 ....................... 7-12

11-8 450A & 450AJ Series II 3121291


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4460701 .............. 7-19, 7-21 4461072 .............. 7-13, 7-15 4641265 ........ 1-3, 1-7, 1-11 4751600 1-3, 1-7, 1-11, 1-31,
4460705 ....................... 7-21 4461073 .............. 7-13, 7-15 4641272 ..............2-21, 2-28 1-32, 2-17, 2-18,
4460708 .......4-12, 7-6, 7-13 4461074 .............. 7-13, 7-15 4641281 ....................... 6-11 2-20, 2-25, 2-27,
4460709 ....................... 7-19 4461095 .............. 7-12, 7-15 4641282 ................6-7, 6-11 2-32, 2-35, 2-40,
4460710 ....................... 7-19 4461109 ....................... 7-13 4641390 ................5-3, 5-31 2-42, 2-51, 2-59,
4460742 .............. 7-12, 7-22 4461111 ....................... 7-13 4641510 ....................... 1-31 2-61, 2-71, 2-72,
4460743 ....................... 7-22 4461113 ....................... 7-13 4710400 ....................... 2-53 2-83, 2-85, 2-86,
4460761 ................ 7-6, 7-11 4461121 ....................... 7-12 4711000 ................2-7, 2-55 3-4, 3-10, 3-18,
4460789 ....................... 7-23 4461122 ....................... 7-12 4711400 1-31, 1-32, 2-3, 2-7, 3-21, 4-4
4460790 ....................... 7-23 4461123 ....................... 7-12 2-17, 2-18, 2-25, 4751700 ....................... 2-51
4460850 .............. 7-16, 7-23 4461124 ....................... 7-12 2-27, 2-32, 2-35, 4751800 1-35, 2-17, 2-20, 2-
4460865 . 7-7, 7-8, 7-9, 7-10 4461157 ....................... 7-13 2-40, 2-49, 2-51, 25, 2-35, 2-61,
4460866 . 7-6, 7-7, 7-9, 7-11 4461161 ....................... 7-12 2-59, 2-61, 3-27, 3-4, 3-9, 4-8, 4-
4460867 ....................... 7-16 4461196 ....................... 7-18 4-4 10
4460871 4-17, 4-19, 7-6, 7-7, 4461197 .............. 7-19, 7-21 4711500 1-35, 1-39, 2-17, 2- 4752000 1-35, 2-18, 2-27, 2-
7-10, 7-11, 7-12, 4461198 ....................... 7-18 25, 2-49, 2-51, 32, 2-40, 2-49,
7-14, 7-23 4461199 ....................... 7-18 2-59, 2-83, 3-4, 2-59
4460873 ................ 7-7, 7-11 4461200 .............. 7-19, 7-21 3-5, 3-9, 3-10, 3- 4752200 2-18, 2-27, 2-32, 2-
4460874 ................ 7-7, 7-11 4461201 ....................... 7-18 25, 3-33, 4-13 40, 2-49, 2-59
4460875 ................ 7-7, 7-11 4461202 ....................... 7-18 4711600 2-3, 2-7, 2-17, 2-25, 4761400 .............. 2-78, 3-25
4460876 ....................... 7-11 4461203 .............. 7-19, 7-21 2-49, 2-51, 2-55, 4761600 ....................... 2-71
4460878 ....................... 7-11 4461204 ....................... 7-18 2-59, 2-61, 3-4, 4761800 ....................... 3-25
4460879 ......................... 7-7 4461205 ....................... 7-18 3-5, 3-10, 3-25, 4791400 2-25, 2-35, 2-42, 2-
4460884 ....................... 7-15 4461206 .............. 7-19, 7-21 3-27, 3-33 51
4460887 ................ 7-7, 7-11 4461207 ....................... 7-18 4712400 ......................... 1-8 4811700 ......................... 4-4
4460891 . 2-81, 7-6, 7-10, 7- 4461222 ....................... 7-13 4713000 ..................1-4, 1-8 4811900 ....................... 2-51
12, 7-16 4461244 ....................... 7-18 4740036 ....................... 1-39 4811902 ....................... 2-86
4460892 ....................... 7-13 4461245 ....................... 7-18 4740076 ....................... 2-81 4812100 .............. 2-50, 2-52
4460894 .............. 7-13, 7-15 4461246 ....................... 7-18 4740086 ........ 1-4, 1-8, 1-12 4812200 ..... 2-35, 2-42, 2-52
4460897 .............. 7-12, 7-16 4461249 ....................... 7-18 4740120 ......................... 2-7 4831900 ..... 2-36, 2-42, 2-61
4460899 .............. 7-12, 7-13 4461250 .............. 7-19, 7-21 4740155 ......................... 1-8 4845194 ....................... 2-85
4460905 4-13, 7-6, 7-11, 7-13 4520216 ....................... 1-17 4740171 ......................... 2-7 4845767 ....................... 3-25
4460906 ....................... 7-21 4520217 ....................... 1-17 4740229 ........ 1-3, 1-7, 1-11 4846033 ....................... 3-25
4460930 ....................... 7-15 4520240 ....................... 1-17 4740274 2-17, 2-25, 2-35, 2- 4846037 ....................... 2-84
4460931 ....................... 7-13 4520259 ....................... 1-17 42, 2-61 4846168 ....................... 1-39
4460932 ....................... 7-16 4520262 ....................... 1-17 4740362 2-18, 2-27, 2-81, 2- 4846169 ....................... 1-39
4460941 ....................... 7-16 4566027 .............. 5-27, 5-29 83, 4-4 4846218 ....................... 3-33
4460942 .............. 7-15, 7-16 4566188 ....................... 6-14 4740444 ....................... 2-78 4846278 ....................... 3-18
4460943 .............. 7-11, 7-13 4567177 ....................... 5-15 4740491 ......................... 1-8 4846335 ......................... 3-4
4460944 .............. 7-12, 7-15 4567627 ....................... 2-71 4740500 ....................... 2-85 4846336 ......................... 3-4
4460956 ....................... 7-19 4567908 ....................... 5-15 4750800 ..............2-75, 2-84 4846343 ......................... 3-4
4460957 ....................... 7-19 4567946 ....................... 6-14 4751000 1-39, 2-81, 2-83, 2- 4846346 ......................... 3-4
4460958 ....................... 7-21 4568033 ....................... 1-39 84, 4-13 4846356 ....................... 3-18
4460959 ................ 7-9, 7-10 4568114 ....................... 2-59 4751400 . 2-3, 2-17, 2-18, 2- 4846366 ......................... 3-4
4460960 ......................... 7-9 4568218 .............. 5-27, 5-29 25, 2-27, 2-32, 4846370 ....................... 4-10
4460961 ....................... 7-21 4568743 .............. 2-17, 2-25 2-35, 2-40, 2-42, 4846375 ....................... 2-71
4460963 ....................... 7-22 4569176 .............. 2-17, 2-25 2-49, 2-51, 2-59, 4846424 ....................... 2-84
4460967 ....................... 7-23 4569345 ....................... 2-61 2-61, 2-71, 2-78, 4846428 ......................... 3-4
4460968 3-6, 3-11, 7-17, 7-19 4640113 ....................... 1-17 2-84, 3-4, 3-6, 3- 4846567 .............. 2-35, 2-42
4460979 ....................... 7-13 4640261 .............. 1-35, 1-39 11, 3-14, 3-19, 4846573 ....................... 3-33
4461005 ....................... 7-12 4640509 ..... 5-11, 5-13, 5-17 3-22, 3-25, 4-10, 4846665 ....................... 2-71
4461006 ....................... 7-12 4640751 ....................... 2-51 4-13, 8-3, 8-8, 8- 4846683 ....................... 2-42
4461008 .............. 7-12, 7-16 4640858 ................ 5-3, 5-31 13 4846688 ....................... 3-22
4461052 ....................... 7-12 4640932 ........... 5-5, 5-7, 5-9 4751500 1-31, 1-32, 2-17, 2- 4846689 ....................... 3-22
4461053 ....................... 7-12 4640936 .............. 5-15, 5-37 25, 2-32, 2-35, 4846693 ....................... 3-22
4461054 .............. 7-12, 7-16 4641086 ........... 5-5, 5-7, 5-9 2-40, 2-59, 2-61, 4846697 ....................... 3-10
4461060 ....................... 7-12 4641155 ....................... 1-31 2-84, 3-4, 3-9, 3- 4846701 ....................... 3-10
4461070 .............. 7-12, 7-15 4641200 .............. 5-27, 5-29 14, 3-18, 3-19, 4846734 ....................... 3-27
4461071 .............. 7-13, 7-15 4641260 ....................... 5-39 3-22, 3-23, 4-10 4846802 ......................... 1-8

3121291 450A & 450AJ Series II 11-9


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4846821 ....................... 2-25 70000797 ............ 1-27, 1-29 70002378 ............2-19, 2-27 70003768 ............ 2-21, 2-28
4846905 ....................... 3-10 70000800 ......................2-36 70002386 2-5, 2-19, 2-27, 2- 70003769 ............ 2-21, 2-28
4860179 ....................... 1-17 70000912 ............ 2-37, 2-43 32, 2-40, 2-49, 70003770 ..... 2-21, 2-28, 9-1
4860198 ....................... 1-17 70000913 ............ 2-37, 2-43 2-59, 3-33, 3-34, 70003783 ..... 2-35, 2-42, 9-1
4860213 ....................... 1-17 70000914 ............ 2-37, 2-43 9-1 70003784 ..................... 4-12
4860237 ....................... 1-17 70000915 ............ 2-37, 2-43 70002390 ..................... 1-31 70003787 ....................... 2-5
4891500 .....2-11, 2-17, 2-25 70000916 ............ 2-37, 2-43 70002455 ..................... 7-16 70003788 ................ 2-5, 9-1
4891600 2-17, 2-20, 2-25, 2- 70000917 ............ 2-37, 2-43 7000246 ..............1-19, 1-23 70003789 ................ 2-5, 9-1
33, 2-42, 2-50, 70000918 ............ 2-37, 2-43 7000248 ..............1-19, 1-23 70003790 ..................... 3-34
2-59, 2-75, 3-27, 70000919 ............ 2-37, 2-43 7000253 ..............1-19, 1-23 70003791 ..... 2-20, 2-28, 9-1
3-33 70000934 ........................2-3 7000257 ..............1-19, 1-23 70003809 .............. 5-5, 5-19
4891800 1-3, 1-4, 1-7, 1-8, 1- 70000969 ......................2-69 7000258 ..............1-19, 1-23 70003810 .............. 5-5, 5-19
11, 1-12, 1-15, 70000970 ......................2-69 7000261 ..............1-19, 1-23 70003812 ....................... 5-5
2-52, 3-27, 3-33 70000971 ......................2-69 7000262 ..............1-19, 1-23 70003813 ....................... 5-5
4892000 ................ 1-15, 2-7 70000972 ......................2-69 7000263 ..............1-19, 1-23 70003814 .............. 5-5, 5-19
4892600 ....................... 3-33 70000973 ......................2-69 7000264 ....................... 2-54 70003819 .............. 5-7, 5-21
4920385 ....................... 2-61 70000975 ......................2-69 70002705 ............2-16, 2-25 70003830 ..................... 5-19
4921829 ....................... 7-20 70000976 ......................2-69 70002706 ............2-16, 2-25 70003831 ..................... 5-19
4922530 ..3-5, 3-10, 7-7, 7-9 70000977 ......................2-69 70002718 ...2-36, 2-43, 2-54 70003832 ..................... 5-19
4922531 ................ 3-14, 7-8 70000978 ......................2-69 70002724 ..................... 4-19 70003833 ..................... 5-11
4922532 3-19, 3-23, 7-8, 7-10 70001002 ............ 2-36, 2-43 70002725 ..................... 4-19 70003834 ..................... 5-11
4922637 ....................... 7-13 70001017 ............ 2-16, 2-25 70002726 ..................... 4-19 70003835 ..................... 5-11
4922641 .............. 7-21, 7-23 70001086 ......................5-33 70002727 ..................... 4-19 70003836 ..................... 5-11
4922642 .............. 2-35, 7-17 70001103 ......................2-72 70002728 ..................... 4-19 70003843 ..................... 5-21
4922643 ....................... 7-23 70001349 ............ 1-19, 1-23 70002729 ..................... 4-19 70003844 ..................... 5-21
4922666 ................ 4-13, 7-6 70001403 ..... 2-20, 2-27, 9-1 70002730 ..................... 4-17 70003845 .............. 5-7, 5-21
4922714 .......3-6, 3-11, 7-17 70001423 ............ 2-37, 2-43 70002731 ..................... 4-17 70003846 ....................... 5-7
4922770 3-4, 3-11, 3-18, 7-9, 70001435 ............ 2-37, 2-43 70002732 ..................... 4-17 70003847 ....................... 5-7
7-16 70001697 ......................3-30 70002733 ..................... 4-17 70003865 ..................... 2-72
4922857 ..3-5, 3-10, 3-14, 3- 70001844 ............ 2-36, 2-44 70002734 ..................... 4-17 70003907 .............. 2-61, 9-2
19, 7-8, 7-9 70001850 ............ 2-36, 2-43 70002735 ..................... 4-17 70003932 ............ 2-37, 2-44
4922925 ....................... 7-22 70001866 ............ 2-37, 2-44 70002902 ....................... 4-4 70003933 ............ 5-25, 5-43
4922929 3-5, 3-19, 3-23, 7-8, 70001868 ............ 2-37, 2-44 70002903 ....................... 4-4 70003934 ............ 5-25, 5-43
7-10 70001871 ............ 2-36, 2-43 70002904 ....................... 4-4 70003937 .............. 2-53, 9-1
4923445 ....................... 7-21 70001872 ... 2-37, 2-43, 7-15 70002905 ....................... 4-4 70004056 ............ 2-37, 2-43
4923451 .....2-35, 2-42, 7-17 70001959 ......................2-72 70002906 ..................... 4-17 70004057 ............ 2-37, 2-44
4923458 .................. 3-5, 7-7 70001960 .............. 2-72, 9-1 70002972 ....................... 2-5 70004058 ............ 2-37, 2-44
4923459 ................ 3-19, 7-8 70001963 ......................5-45 70003098 ............5-25, 5-43 70004059 ............ 2-37, 2-43
4923460 .................. 3-5, 7-8 70001996 ......................3-26 70003099 ............5-25, 5-43 70004060 ... 2-37, 2-43, 7-14
4923461 ................ 3-14, 7-8 70001998 ......................3-26 70003136 ............2-37, 2-43 70004062 ... 2-37, 2-44, 7-15
4923462 .................. 7-7, 7-8 7000206 .............. 1-20, 1-23 70003463 .....2-37, 2-43, 9-1 70004091 ............ 2-17, 2-26
4923466 ....................... 7-17 70002206 ........................2-9 70003464 ............2-37, 2-43 70004102 ............ 2-37, 2-43
4923467 ................ 3-6, 7-17 70002207 ........................2-9 70003472 ............2-36, 2-43 70004103 ... 2-37, 2-44, 7-15
4923469 .......3-4, 3-18, 7-16 70002216 .. 5-5, 5-7, 5-19, 5- 70003475 ............2-36, 2-43 70004158 ..................... 2-11
4923481 ....................... 3-19 21, 5-33, 5-41 70003478 ............2-37, 2-43 7000427 ....................... 2-54
4933218 ......................... 7-2 70002217 .. 5-5, 5-7, 5-19, 5- 70003479 ............2-36, 2-43 70004275 ..................... 2-54
4933219 ......................... 7-2 21, 5-33, 5-41 70003480 ............2-36, 2-43 70004277 ..................... 2-55
4933349 ....................... 7-22 70002219 ......................5-37 70003481 ............2-36, 2-43 70004279 ..................... 2-54
4933350 ................ 7-2, 7-21 70002220 ... 5-11, 5-35, 5-45 70003541 ............2-21, 2-28 70004281 ..................... 2-54
70000042 ..................... 2-11 70002221 ......................5-39 70003758 ............2-20, 2-28 70004283 ..................... 2-55
70000088 ....................... 2-9 70002222 ......................5-39 70003759 ............2-21, 2-28 70004284 ..................... 2-55
70000089 ....................... 2-9 70002223 ............ 5-11, 5-35 70003760 ............2-21, 2-28 70004286 ..................... 2-55
70000164 ..................... 2-61 70002224 ......................5-37 70003761 ............2-21, 2-28 7000731 ....................... 1-20
70000264 ............ 2-36, 2-43 70002225 ......................5-37 70003762 ............2-21, 2-28 7000974 ....................... 2-69
70000342 ..................... 3-29 70002257 ......................2-64 70003763 ............2-21, 2-28 7001481 ....................... 2-64
70000345 ...2-37, 2-43, 2-54 7000229 .............. 1-19, 1-23 70003764 ............2-21, 2-28 7001485 ....................... 2-63
70000681 ..................... 2-11 7000230 .............. 1-19, 1-23 70003765 ............2-21, 2-28 7001998 .............. 1-19, 1-23
70000779 ..................... 5-45 7000232 .............. 1-19, 1-23 70003766 ............2-21, 2-28 70020808 ..................... 7-14
70000781 ............ 1-31, 1-32 70002377 ..... 2-19, 2-27, 9-1 70003767 ...2-21, 2-28, 7-14 70024473 ..................... 2-55

11-10 450A & 450AJ Series II 3121291


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70024486 ..................... 2-54 7002828 ....................... 7-24 7016372 ....................... 2-81 7020034 .................. 1-4, 1-8
70024488 ..................... 2-54 7002840 ....................... 10-6 7016399 ......................... 4-4 7020035 .................. 1-4, 1-8
70024503 ..................... 2-55 7003928 ....................... 4-17 7016628 ....................... 2-81 7020036 .................. 1-4, 1-8
70024504 ..................... 2-55 7003941 ....................... 4-19 7016654 ....................... 10-6 7020037 .................. 1-4, 1-8
70024513 ..................... 2-54 7003972 ....................... 4-19 7016655 ....................... 10-6 7020038 .................. 1-4, 1-8
70024905 ..................... 2-54 7003973 ....................... 4-19 7016820 ..............2-41, 7-14 7020039 .................. 1-4, 1-8
70024906 ..................... 2-54 7003980 ....................... 4-19 7016834 ..............2-41, 7-14 7020040 .................. 1-4, 1-8
70024907 ..................... 2-54 7003982 ....................... 4-19 7016837 ..............2-41, 7-14 7020041 .................. 1-4, 1-8
70024910 ..................... 2-55 7003983 ....................... 4-19 7016839 ..............2-59, 7-14 7020042 .................. 1-4, 1-8
70024912 ..................... 2-54 7003989 ....................... 4-19 7016840 ..............2-59, 7-14 7020054 .................. 1-4, 1-8
70024914 ..................... 2-55 7004035 ......................... 2-9 7016841 ..............2-59, 7-14 7020055 .................. 1-4, 1-8
70024915 ..................... 2-55 7004036 ......................... 2-9 7017059 ..............1-19, 1-23 7020056 ....................... 2-71
70024917 ..................... 2-55 7004043 ......................... 2-9 7017067 ..............1-20, 1-23 7020175 .............. 2-78, 4-12
70024918 ..................... 2-55 7004044 ......................... 2-9 7017070 ..............1-19, 1-23 7020176 .............. 2-78, 4-12
70024919 ..................... 2-55 7004045 ......................... 2-9 7017080 ..............1-20, 1-23 7020193 ....................... 7-21
70024920 ..................... 2-55 7004047 ......................... 2-9 7017090 ..............1-19, 1-23 7020246 ....................... 2-77
70024921 ..................... 2-55 7004049 ......................... 2-9 7017091 ..............1-19, 1-23 7020404 ....................... 2-54
70024924 ..................... 2-54 7004275 ....................... 10-6 7017092 ..............1-19, 1-23 7020430 .............. 2-36, 2-43
70024925 ..................... 2-54 7004276 ....................... 10-6 7017093 ..............1-19, 1-23 7020455 .............. 2-36, 2-44
70025076 ..................... 2-54 7007289 ....................... 2-64 7017094 ..............1-19, 1-23 7020460 .............. 2-36, 2-43
7002508 ....................... 2-54 7007412 ....................... 2-64 7017095 ..............1-19, 1-23 7020465 ..... 2-36, 2-43, 2-54
70025082 ..................... 2-54 7007419 ....................... 2-63 7017097 ..............1-19, 1-23 7020468 .............. 2-36, 2-43
70025084 ..................... 2-55 7007437 .............. 1-27, 1-29 7017136 ....................... 3-29 7020471 .............. 2-36, 2-43
70025088 ..................... 2-54 7007438 .............. 1-27, 1-29 7017137 ....................... 3-29 7020492 ....................... 2-55
70025091 ..................... 2-54 7007439 .............. 1-27, 1-29 7017138 ....................... 3-30 7021237 ....................... 2-63
70025120 ..................... 2-55 7007446 .............. 1-27, 1-29 7017139 ....................... 3-29 7021238 ....................... 2-63
70025135 ..................... 2-54 7007470 .............. 2-63, 2-64 7017140 ....................... 3-29 7021239 ....................... 2-63
70025136 ..................... 2-54 7007497 ....................... 7-16 7017142 ....................... 3-30 7021240 ....................... 2-63
70025140 ..................... 2-54 7007498 ....................... 7-16 7017148 ....................... 3-29 7021242 ....................... 2-63
70025142 ..................... 2-55 7007601 .............. 1-19, 1-23 7017158 ....................... 3-29 7021243 ....................... 2-63
70025143 ..................... 2-55 7007640 .............. 1-19, 1-23 7017159 ....................... 3-30 7021248 ....................... 2-63
70025144 ..................... 2-54 7010429 .............. 1-19, 1-23 7017162 ....................... 3-29 7021249 ..... 1-27, 1-29, 2-63
70025146 ..................... 2-54 7010543 .. 2-5, 2-19, 2-27, 2- 7017163 ....................... 3-29 7021250 ....................... 2-63
70025149 ..................... 2-55 32, 2-40, 2-49, 7017164 ....................... 3-29 7021251 ....................... 2-63
70025151 ..................... 2-55 2-59 7017172 ....................... 3-29 7021255 .............. 2-63, 2-64
70025152 ..................... 2-54 7011016 ....................... 2-69 7017192 ....................... 3-29 7021256 ....................... 2-64
70025153 .............. 2-54, 9-1 7011044 ....................... 2-69 7017195 ....................... 3-29 7021257 ....................... 2-63
70025154 ..................... 2-54 7011067 ....................... 2-69 7017402 ...... 2-5, 3-33, 3-34 7021258 ....................... 2-63
70025160 ..................... 2-55 7011112 ........... 5-5, 5-7, 5-9 7017406 1-31, 2-5, 3-33, 3-34 7021259 ....................... 2-63
70025161 .............. 2-55, 9-1 7011347 ..... 5-27, 5-29, 5-45 7017410 ......................... 2-5 7021260 ....................... 2-63
70025164 ..................... 2-54 7011358 ....................... 5-33 7017421 ......................... 2-5 7021265 ....................... 2-63
70025176 ..................... 2-54 7011377 ....................... 5-33 7017422 ......................... 2-5 7021268 ....................... 2-64
70025177 ..................... 2-55 7012518 ......................... 2-5 7017423 ......................... 2-5 7021269 ....................... 2-64
70025179 ............ 2-54, 2-55 7012540 ......................... 2-5 7017433 ......................... 2-5 7021270 ....................... 2-64
70025180 ..................... 2-54 7012664 2-16, 2-24, 2-60, 9- 7017440 ......................... 2-5 7021271 ....................... 2-64
70025200 ..................... 2-55 1, 9-2 7017441 ......................... 2-5 7021272 ....................... 2-64
70025202 ..................... 2-54 7012903 ......................... 2-5 7017452 ..............3-33, 3-34 7021273 ....................... 2-64
70025206 ..................... 2-54 7012914 .............. 3-33, 3-34 7017454 ......................... 2-5 7021274 ....................... 2-64
70025207 ..................... 2-54 7012918 .............. 3-33, 3-34 7017496 ...... 1-32, 5-3, 5-31 7021275 ..... 1-27, 1-29, 2-64
70025210 .............. 2-55, 9-2 7012953 .............. 3-33, 3-34 7019162 ....................... 4-19 7021276 ..... 1-27, 1-29, 2-64
70025231 ..................... 2-54 7012967 ....... 2-5, 3-33, 3-34 7019164 ....................... 4-19 7021277 ..... 1-27, 1-29, 2-64
70025235 ..................... 2-55 7012974 2-19, 2-27, 2-32, 2- 7019165 ....................... 4-19 7021278 ....................... 2-64
70025239 ..................... 2-54 40, 2-49, 2-59 7019167 ....................... 4-19 7021279 ....................... 2-64
70025416 ..................... 2-54 7012975 ......................... 2-5 7019194 ....................... 4-19 7021280 .............. 2-63, 2-64
70025477 ..................... 2-55 7012989 .............. 3-33, 3-34 7019656 ....................... 2-61 7021281 ....................... 2-64
7002821 .............. 7-23, 10-5 7012998 ......................... 2-5 7020020 ......................... 2-3 7021290 ....................... 2-64
7002822 ....................... 10-6 7016314 ....................... 2-72 7020023 ...... 2-37, 2-43, 9-1 7021294 ....................... 2-64
7002823 .............. 7-23, 10-5 7016319 ....................... 2-81 7020026 ..............2-36, 2-43 7021296 ....................... 2-64
7002826 ....................... 10-6 7016331 2-36, 2-43, 2-54, 9-1 7020033 ..................1-4, 1-8 7021297 ....................... 2-64

3121291 450A & 450AJ Series II 11-11


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7021298 ....................... 2-64 7024195 ........................1-20 7026068 ....................... 5-11 7026868 .............. 2-20, 2-28
7021299 ....................... 2-64 7024196 ........................1-20 7026069 ....................... 5-45 7026869 .............. 2-20, 2-28
7021611 ......................... 2-5 7024197 ........................1-20 7026072 ....................... 5-45 7026870 .............. 2-20, 2-28
7021613 ......................... 2-5 7024379 ..........................2-9 7026073 ....................... 5-39 7026871 .............. 2-20, 2-28
7021625 ....................... 1-31 7024380 ..........................2-9 7026074 ....................... 5-39 7026872 .............. 2-20, 2-28
7021639 ....................... 1-32 7024381 ..........................2-9 7026075 ....................... 5-39 7026873 .............. 2-20, 2-28
7021653 ....................... 3-34 7024389 ..........................2-9 7026076 ....................... 5-39 7026874 .............. 2-20, 2-28
7021655 ....................... 1-31 7024390 ..........................2-9 7026078 ....................... 5-39 7026875 .............. 2-20, 2-28
7022302 .............. 1-27, 1-29 7024439 ........................2-71 7026079 ....................... 5-39 7026878 .............. 2-21, 2-28
7022305 .............. 1-27, 1-29 7024440 ........................2-71 7026080 ....................... 5-39 7027014 ..... 2-33, 2-59, 7-14
7022310 ....................... 1-29 7024441 ........................2-72 7026081 ..............5-33, 5-41 7027023 ..... 2-20, 2-26, 7-14
7022311 .............. 1-27, 1-29 7024443 ........................2-71 7026082 5-7, 5-21, 5-33, 5-41 7027024 ..... 2-20, 2-26, 7-14
7022312 .............. 1-27, 1-29 7024444 ................ 2-71, 9-1 7026084 5-5, 5-7, 5-19, 5-21 7027025 ..... 2-20, 2-26, 7-14
7022314 .............. 1-27, 1-29 7024445 ........................2-71 7026085 ....................... 5-41 7027026 ..... 2-20, 2-26, 7-14
7022326 .............. 1-27, 1-29 7024446 ........................2-71 7026086 ....................... 5-41 7027040 .............. 2-33, 7-14
7022328 .............. 1-27, 1-29 7024453 ..........................2-9 7026087 ..............5-33, 5-41 7027041 ..... 2-33, 2-41, 7-14
7022341 ....................... 2-63 7024565 .............. 2-37, 2-44 7026088 ..............5-11, 5-35 7027050 .............. 2-41, 7-14
7022342 ....................... 2-63 7024579 ..... 2-36, 2-43, 2-54 7026089 ....................... 5-35 7027057 .............. 2-50, 7-14
7022346 ....................... 2-64 7024705 ........................1-20 7026090 ..............5-11, 5-35 7027058 .............. 2-50, 7-14
7022347 ....................... 2-64 7024712 .............. 1-19, 1-23 7026091 ..............5-11, 5-35 7027076 .............. 2-50, 7-14
7022368 .............. 1-27, 1-29 7024713 .............. 1-19, 1-23 7026092 ..............5-11, 5-35 7027236 .............. 2-36, 2-43
7022371 .............. 1-27, 1-29 7024714 .............. 1-19, 1-23 7026093 ....................... 5-35 7027354 ....................... 2-11
7022372 ....................... 1-29 7024715 .............. 1-20, 1-24 7026094 ....................... 5-35 7027356 ....................... 2-11
7022377 ....................... 2-63 7024716 .............. 1-20, 1-24 7026095 ....................... 5-35 7027358 ....................... 2-11
7022378 ....................... 2-63 7024717 ........................1-20 7026096 ....................... 5-35 7027412 .............. 2-17, 2-26
7022380 ....................... 2-63 7024718 ........................1-20 7026097 ....................... 5-37 7027419 ....................... 1-27
7022381 ....................... 2-63 7024800 ........................2-63 7026098 ....................... 5-37 7027790 .............. 2-37, 2-44
7022382 ....................... 2-64 7024804 ........................2-64 7026099 ....................... 5-37 7027791 .............. 2-37, 2-44
7022385 ....................... 2-64 7024830 ........................7-16 7026101 ....................... 5-37 7027792 .............. 2-37, 2-44
7022386 ....................... 2-64 7024844 . 1-31, 2-5, 5-5, 5-7, 7026102 ....................... 5-37 7027793 ....................... 7-14
7022387 ....................... 2-64 5-11 7026108 ....................... 5-45 7027795 ....... 2-37, 2-43, 9-1
7022397 .............. 1-31, 1-32 7024853 ........................1-27 7026109 ....................... 5-45 7027796 ..... 2-37, 2-43, 7-14
7022399 .............. 1-31, 1-32 7024854 .............. 1-27, 1-29 7026117 ....................... 5-33 7027965 ................ 2-61, 9-2
7022808 ....................... 4-17 7024855 ........................2-63 7026118 ....................... 5-33 7027972 ................ 2-61, 9-2
7022815 ....................... 4-17 7024856 ........................2-63 7026119 ....................... 3-26 7116691 ......................... 2-7
7022819 ................ 4-17, 7-6 7024857 ........................2-63 7026120 ....................... 3-26 7138830 ....................... 2-49
7022824 ......................... 7-6 7024858 ........................2-63 7026408 ....................... 7-14 77143013 ..................... 2-77
7023306 ....................... 2-72 7024868 .............. 1-27, 1-29 7026846 ..............2-20, 2-27 77363228 ..................... 7-14
7023318 ......................... 2-9 7024881 .............. 1-31, 1-32 7026847 ..............2-20, 2-27 77363229 ..................... 7-14
7023347 ....................... 2-72 7026042 ........................2-11 7026848 ..............2-20, 2-27 8008750 ....................... 2-40
7023907 .............. 1-27, 1-29 7026043 ........................2-11 7026849 ..............2-20, 2-27 80484084 ..................... 7-15
7023908 .............. 1-27, 1-29 7026044 ........................2-11 7026850 ..............2-20, 2-27 80604018 ..................... 7-14
7023910 .............. 1-27, 1-29 7026045 ........................2-11 7026851 ..............2-20, 2-27 80983191 .............. 7-15, 9-2
7023911 .............. 3-33, 3-34 7026046 ........................2-11 7026852 ..............2-20, 2-27 8180311 ....................... 2-61
7023912 .............. 3-33, 3-34 7026047 ........................2-11 7026853 ..............2-20, 2-27 8229242 7-11, 7-15, 9-1, 9-2
7023914 ......................... 2-5 7026048 ........................2-11 7026854 ..............2-21, 2-28 83304170 ..................... 2-72
7023917 ....................... 1-31 7026049 ........................2-11 7026855 ..............2-20, 2-27 83304172 ..................... 2-72
7023922 ......................... 2-5 7026050 ........................2-11 7026856 ..............2-20, 2-27 83304173 ..................... 2-72
7023929 ....................... 2-67 7026051 ........................2-11 7026857 ..............2-20, 2-28 83304174 ..................... 2-72
7023934 ....................... 1-31 7026052 ........................2-11 7026858 ..............2-20, 2-28 8405006 2-17, 2-25, 2-49, 2-
7023971 ......................... 2-5 7026053 ........................2-11 7026859 ..............2-21, 2-28 52, 2-55
7023984 ....................... 3-34 7026055 ........................2-11 7026860 ..............2-20, 2-27 8405007 ....................... 2-52
7024182 ....................... 1-20 7026057 ........................2-11 7026861 ..............2-21, 2-28 8405009 ....................... 2-52
7024189 ....................... 1-20 7026059 .............. 2-11, 2-12 7026862 ..............2-21, 2-28 8405104 ....................... 2-52
7024190 ....................... 1-20 7026060 .............. 2-11, 2-12 7026863 ..............2-20, 2-28 8405202 ....................... 2-52
7024191 ....................... 1-20 7026064 ........................5-45 7026864 ..............2-20, 2-28 8406102 ....................... 2-53
7024192 ....................... 1-20 7026065 ........................5-45 7026865 ..............2-20, 2-28 8406109 ....................... 2-52
7024193 ....................... 1-20 7026066 ........................5-45 7026866 ..............2-20, 2-28 8406112 ....................... 2-49
7024194 ....................... 1-20 7026067 ........................5-45 7026867 ..............2-20, 2-28 8410011 ....................... 2-52

11-12 450A & 450AJ Series II 3121291


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
8410013 .............. 2-49, 2-52
85941018 ..................... 2-25
8786514 ....................... 1-17
88261039 ....................... 2-7
88662037 ............ 2-20, 2-25
88662523 ..................... 2-81
8896941 ....................... 10-5
8902175 .................. 6-3, 6-5
91401281 ...2-17, 2-32, 2-59
91503103 ..................... 7-14
91504107 ..................... 7-14

3121291 450A & 450AJ Series II 11-13


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page

11-14 450A & 450AJ Series II 3121291


3121291

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65 813058 +44 (0)161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031

Plataformas Elevadoras JLG Sverige AB


JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762

www.jlg.com

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