Government of Nepal

Department of Roads
Quality, Research and Development Center,Patan

Workshop
on
“Bridge and Road Construction Issues”

पाँचौ : १४,१५,१६ फा ु न ,२०७६

https://dor.gov.np/dorqrdc
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Pile Construction Issues and
Quality Control of PIT Test
Er. Prabhat Kumar Jha
Senior Divisional Engineer
9841360244
[email protected]
https://techwingdor.blogspot.com/

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Augers
SB augers are suitable for loosening water-
bearing cohesive and non-cohesive soils,
whilst SBF augers or progressive augers are
suitable for breaking and ripping medium-
hard rock.

The augers are available in a wide variety of

configurations:
With flat teeth or round shank chisels
Wear protection on auger flight
Single or double start type
With or without pilot bit
With or without collar ring
Diameter range 520 mm – 2500 mm

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Drilling buckets
KB drilling buckets are suitable for drilling in
water-bearing cohesive and non-cohesive soils,
whilst KBF augers are designed for breaking and
ripping dense soils up to medium-hard rock. For
emptying the bucket, the hinged revolving bottom
gate can be opened automatically. A vent tube
prevents the creation of a vacuum as the bucket is
withdrawn from the borehole.

The drilling buckets are available in a wide

variety of configurations:

With flat teeth or round shank chisels

Single or double start type
Different pilot bits
With or without collar ring
Diameter range 520 mm – 2500 mm

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Core barrels
KR core barrels are deployed primarily when encountering boulders,
layers of gravel and cobbles, or for coring through rock shelves.

The cutting ring of the core barrel can be equipped with different bits:

Tungsten carbide pins or weld-on teeth

AS weld-on blocks
Round shank chisels
In special cases also with roller bits
Diameter range 520 mm – 2500 mm

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Belling bucket
In stable soil formations, the bearing capacity
of bored piles can be increased significantly by
enlarging the base area of each pile. Belling
buckets with retractable cutter arms are used
for this purpose.

The toothed cutter arms are extended

outwards by the application with the Kelly bar
of a vertical crowd force to the scissor
mechanism inside the belling bucket.

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Piling Common Procedures
•Piling platform
•Setting Out
•Installation of Casing
•Supply Drilling Mud
•Boring
•Install the Reinforcement cage
•Install tremmie
•Start concrete
•Cut out tremmie as concrete progresses
•Remove casing

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Borehole Stabilization

10
Bentonite : 30-70 kg per 1000 lit. water
Polymer : 0.5-3 Kg per 1000 lit. water

The slurry is normally stored for at

least 12 hours before being used

The fluid level inside casing shall at all

times be at least 2 meters higher
than outside the casings.

12
 TABLE 1 : CHARACTERISTICS FOR BENTONITE SUSPENSIONS

Stages
Property Units Fresh Ready Before
for re-use concreting Test equipment

Density g/ml < 1.10 < 1.25 < 1.15 Mud balance

Marsh viscosity (946 ml) sec 32 to 50 32 to 60 32 to 50 Marsh funnel

Fluid loss (30 min) ml < 30 < 50 n.a. Filter press

pH 7 to 11 7 to 12 n.a. pH meter

Sand content % n.a. n.a. <4 Sand content set

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 Tests and Apparatus
Mud Balance
For Density Tests

Viscometer
pH test
 Steel Casing
• When permanent steel casing is shown on the
Drawing, the minimum thickness shall be 10
mm.
• The minimum length shall be from 100 mm
above the bottom of the pile cap to 5 meter
under the river bed or into the firm strata.
• Joints between casings shall be approved by
the Engineer.

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What are size of Casing and Bucket/Chisel

30mm short

Aurhi Bridge : Under Construction

Design Dia. = 900mm
Casing = 920mm
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Cutter head = 900mm
Tip Cleaning after Drilling , before concreting

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Reinforcement : Cover / Spacer / Splicing

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 The Contractor shall maintain a continuous record of the
Concreting by Trimie volume of concrete used and the level of the concrete in the
pipe. Any deviations from the theoretical, or expected,
volume/level relationship shall be immediately reported to the
Engineer.
The volume of concrete : not less than 105% of the nominal
volume of the pile.

Type of tremie pipe :

we have 3 types of tremie : 1m, 2m and 3m
Length

1m Length

2m Length
3m Length

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 Trimie

min. 1.5m
3m Concrete

Cap

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Stage : 1 2 3 4 …..
Theoretical line Tremie pipes
Concreting

Check the depth

frequently by
Plumb String Trime Pull Height
Method

Source : Er. Dipak Shrestha,Director,ADBD

Trime Pull Height
Source : Er. Dipak Shrestha,Director,ADBD
24
 Anti-washout admixture
Anti-washout admixture (also, viscosity improving admixture ) of
concrete for underwater concreting is produced as a viscosity modifying
admixture to enhance the rheological properties of cement paste. It mainly
composed of microbial polysaccharides for example gum or polysaccharide
derivatives for instance hydroxyethyl cellulose and hydroxypropyl methyl
cellulose.

25
The slurry is normally stored for at least 12 hours
before being used

The time between final excavation including

bottom cleaning and the start of concreting shall be
reduced as much as possible and in any case shall
not exceed 6 hours.

Boring and excavation for a pile shall not commence until

24 hours after completion of any pile within a radius of 6
meters centre to centre.
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 Frequency of Defective Bored Piles
• Davis and Dunn (1974) report 9.7% defective
out of a total 717 piles tested on five projects

• Fleming et al (1985) found 1.5% defective out

of a total 5,000 piles tested and 1.9%
defective out of a further 4,550 piles tested.

• Ellway (1987) reports 4.2% defective of a total

4,400 piles tested
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 Frequency of Defective Bored Piles
• Thasnanipan et al (1988) state 3.3% defective
of a total 8,689 piles tested

• Low et al (2002) report 7% defective within a

population of 380 piles tested and 1.5%
defective of a total 5000 piles tested.

• Preiss and Shapiro (1981) suggest that

approximately 5 % to 10% of the piles on
project could be defective.
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 Frequency of Defective Bored Piles

NO REPORT TO DOR about

the defective piles except
Bagmati Bridge Tinkune
and One Bridge of
Janakpur
???????????????????? 31
Supervision and monitoring
Supervision
A suitably qualified and experienced person shall be in charge of
the execution of the work
The person in charge(Resident Engineer/Site Engineer / Sub-
Engineer) shall be responsible for :

•the conformity of the work with this Standard Specification /

IRC/IS Code requirement and with any additional·
specification and agreed working procedure;

•the monitoring of pile construction and keeping of all

necessary records; and to keep the Project/Division Chief/
Client's representative and/or the designer informed of any
variations or · deviations from the expected situation or
condition of the site or any cases of non conformity

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• Pile capacity: Will the pile satisfactorily
withstand a specified loading?

• Pile integrity: Is the pile of the correct

dimensions and structural quality?

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 Integrity Problem
Pile Integrity refers to certain characteristics of deep foundations and piles such as:
• Physical Dimensions of Pile (Length or Cross-Section);
• Continuity of Pile (presence of Voids or Major Cracks); and
• Consistency of the Pile Material.

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Critical Locations
Temporary Casing

In Casing Range

Just below casing

Any where below casing

Pile Tip

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Necking Risk
within Casing
Length

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Defective shaft of bored pile caused by cement being washed
out of unset concrete

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 Soil
Intrusion

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Mis-Aligned Reinforcement

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Cracked Pile Bleeding

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44
Pile Load Test :

Load tests on piles are conducted on completion

of 28 days after casting of piles.

Two types of tests namely

initial and routine tests, for each type

of loading viz. vertical, horizontal (lateral) pull
out, are performed on piles.

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Pile Load Test :

Load tests on piles are conducted on completion

of 28 days after casting of piles.

Two types of tests namely

initial and routine tests, for each type

of loading viz. vertical, horizontal (lateral) pull
out, are performed on piles.

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Initial Tests on piles:
This test is performed to confirm the design load
calculations and to provide guidelines for setting
up the limits of acceptance for routine tests.

It also gives an idea of the suitability of the piling

system.
Initial Test on piles are to be carried out at one or more
locations depending on the number of piles required.
Load applied for the initial (cyclic) load test is 2.5 times
the safe carrying capacity of the pile. Loading for Initial
Tests is conducted as per Appendix ‘A’ Clause 6.3of IS-
2911 Part IV.
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Routine Tests on piles:
Selection of piles for the Routine Test is done based
on number of piles required subject to maximum
of 0.5 % of total number of piles required.

The number of tests may be increased to 2%

depending on the nature / type of structure.
Recommended : 1 pile on each foundation

The test load applied is 1.5 times the safe carrying

capacity of the pile.
The Maintained load method as described in Clause
6.2 of IS-2911 (Part IV) – 1985 shall be followed for
loading for the Routine Tests. 48
This test will be performed for the following purposes:
a) To ensure the safe load capacity of piles
b) Detection of any unusual performance contrary to the findings of the
Initial Test.

The tests shall be performed at the cut-off level only. A detailed report
for the test result is prepared.
Vertical Load Tests on Piles
This test will be carried out as stipulated in IS-2911 (Part IV) 1995.

Fig: Vertical load test on piles

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Pile Head – The pile head shall be chipped off till
sound concrete is met wherever applicable. The
reinforcement shall be cut and head levelled with
Plaster of Paris. A bearing plate with a hole shall be
placed on the head for the jack to rest.

Reaction- Kentledge shall be suitably designed to get

the desired reaction on the piles. Anchor piles (if
required) shall be placed at a centre to centre
distance of 3 times the pile diameter subject to a
minimum distance of 2 M.

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Settlement- 2 dial gauges for a single pile and 4 dial gauges
for a group of piles with 0.01 mm sensitivity shall be used.
They shall be positioned at equal distance around the piles on
datum bars resting on immovable supports at a distance of 3D
(min. of 1.5 m) where D is the diameter of pile or
circumscribing circle for non-circular piles.

Application of load- It shall be applied as specified depending

on the type of test (routine / initial). Each load shall be
maintained till the rate of displacement of the pile top is
either 0.1 mm in the first 30 minutes or 0.2 mm in the first
one hour or 2 hours whichever occurs first. The next
increment in the load shall be applied on achieving the
aforesaid criterion.
The test load shall be maintained for 24 hours. 57
Preparation of Pile Head :
The pile head should be chipped off to natural
horizontal plane till sound concrete is met.

The projection reinforcement should be cut off

or bent suitable and the top finished smooth
and level with plaster of Paris or similar
material

Bearing plate: covering the pile dia.

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 What mistake ?
Pile Capacity Test for No
Scour Case

Pile Safe Capacity for

MSL

Additional Shaft
Resistance considered Overestimation
of pile capacity
Additional End Bearing by pile load test
Capacity due to
overburden
62
 Role of Overburden Soil for End Bearing
` 140

120

End Bearing Value, KN

100

80

60

40

20

Overburden Depth,m
0
12 10 8 6 4 2 0
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64
Safe Load on single pile: least of
a) 75% of Load causing 12mm settlement

b) 50% of Load causing settlement equivalent to 10% of Pile

Dia.

c) 1.5 times the working load without causing 12mm

settlement.

20% load increment in every 30 min.

20% load decrement in every 30 min.
Normally takes 36 hour for complete test

Design Load Test Load

80 ton 120 ton

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Insufficient loading practice :
NO Linear relation between
Load-Displacement

In this case :
Upto 50 ton, Settlement =
3mm

After 95 ton, Settlement

>12mm

But from linear

assumption, for 95 ton : only
5.7 mm : Blunder

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71
Test Pile

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Bridge Pile Steel Beam for Jack to apply
used as Reaction load
Anchor Pile

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To be checked before any pile test :
1. Sure about Test load for No-Scour Case

2. Check the Steel Beam Capacity for Test Load

3. Check for bearing plate size needed according to Pile

Dia.

4. Check for Required thickness of Bearing Plate

5. Check the Dial gauges are calibrated or not

6. Check the Hydraulic Jack Load transferring pipe

capacity
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While Pile load test : must check the
testing company has anchor beam of
sufficient capacity
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Faulty Base
Plate

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 For Test Load =1500KN
300mm Base Pressure at Base Plate =
1500*1000/(300*300) = 16.67
N/mm2

Strip Length = 100mm

Strip Width,B = 25mm
Jack Plate
200mm BM to Strip = 16.67*25*100^2/2
= 2.08 KNm

t req. = sqrt (6 * 2.08 * 10^6/

(25*155)) = 56.75 mm
but
used = 20mm

20mm

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Improper Cover

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81
 Pile Integrity Test # ASTM D5882
Low Strain Pile Integrity Testing is a quick and cost effective method to
evaluate the shaft integrity of concrete piles. The testing is able to provide
information on:
a.) pile continuity
b.) consistency of material
c.) location of defect
d.) degree of defect

The cast in situ piles should not normally be 82

tested before 14 days of casting.
L/D ratio of 30 was designated
as the maximum for PIT tests

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Calibration

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 A wavelet is a wave-like
oscillation with an amplitude
that begins at
Not Needed zero, increases, and then
decreases back to zero.
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 Pile Length

Wavelet Representation option 1

300mm
Wavelet Representation option 2

Continuous wavelet transform method (WTM)

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for signal processing technique
Result in Wavelet Form needed (1 or 2m)
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• Generally, all piles should be tested with three
different sized hammers.
• Heavier hammers provide better results for
long piles.
• Lighter hammers provide better
resolution, particularly near the pile top. If the
piles have diameters greater than 1 m (36
inches), the recommended hammer masses
are 1.5 kg, 3.5 kg, and 6 kg (3 lbs., 8 lbs., and
14 lbs.).
• The recommended hammer masses for
smaller size piles are 0.5 kg, 1.5 kg, and 3.5 kg
(1 lb., 3 lbs. and 8 lbs.).
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Wave Velocity
Magnification Delay
Magnification
Filter 89
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A) Magnification Delay (MD)
Energy loss due to soil resistance, pile non-
uniformities and / or pile maetrial
damping reduce reflections from lower
pile portion.

As a compensation for this signal reduction

as amplification, exponentially increase
with time, is applied : MD.
A) Magnification Delay (MD)
The MD defines the time when exponential
magnification of the signal with time should be
applied to the pile. The default value of 20% of
the total pile length works well in most
situations.
This should only be modified when the free
standing length of the pile is more than 20% of
its total length.
This situation might occur only for marine piles.
The change in MD value beyond 20% of pile length
is a most common abuse of data.
defect diminishes and the defective pile incorrectly
appears acceptable due to the inappropriate
change in MD value.
Refer to Figure 7 which shows the data with proper magnification delay (blue arrow) and
where a defect is apparent (red arrow) prior to the expected time of reflection from the
pile toe (green arrow). However, for the same data, if a later magnification delay (blue
arrow in Figure 8) is applied, then the defect diminishes and the defective pile incorrectly
appears acceptable due to the inappropriate change in MD value.
101
B) Magnification (MA)
A similar MA value should be used for
similar length piles of similar diameter.
An MA value equal to its pile length (in
meters) is many times a good starting
solution,
although higher values may be needed
for piles in strong soils.
Using very low MA values may mask
apparent defects for questionable piles.
102
B) Magnification (MA)
In general, if there is no apparent reflection
from the pile toe,
either the pile is defective (as in Figure: 7), or
pile preparation has been inadequate, or
the magnification value is too small, or
the shaft is relatively long and of a sufficiently
non-uniform character (e.g. generally with a
relatively large bulge) and the data should be
classified as “inconclusive”.

103
C) Filters
The Hi Pass Filter (HI) is used to eliminate low frequency
drifts in the data.

HI is normally either zero (indicating no filter is used) or a

value which is at least 20 times the input pulse width.

Using a very low HI value between 1 to 30 distorts the data

and the interpretation. Use of LO Pass filters is discouraged;
Wavelet (of a value between 1 or 2) is recommended to
remove the very high frequency content (generally caused
by Raleigh surface waves or short protruding
reinforcement).
Long protruding reinforcement (certainly 3 m or more) often
results in a low frequency noise of about the same
frequency as the input pulse width (1 to 2 m) and makes
the data unusable; such long reinforcement should be
removed prior to testing.
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 Improper HI Filter

• Without HI

• HI=200m wave length

• frequency = 20Hz

• HI=15m ,
frequency=250Hz
• Remove record
components of more
than 15m wave length,
incorrect data
105
Foundation length accuracy is dependent on wave
speed accuracy. On low strain tests, like those
performed with the PIT and the Acoustic Concrete
Tester, wave speeds for good quality concrete vary
between 3500 m/s and 4500 m/s.
When using an average wave speed of 4000 m/s
, there is a possibility of reaching a maximum variation
of +/- 12.5%.

Pile Concrete
Strength, Mpa 20 25 30 35

Adopted Wave
Velocity, C m/s 3400 3500 3600 3700
c = Sqrt (E/ ρ) 106
• With what certainty can pile lengths be determined by
PIT?
• The accuracy of the determined length is as accurate as the
accuracy of an assumed wave speed. This is because TIME
is being measured. TIME = 2L/c, where L is length and c is
wave speed. The TIME equation makes L vary directly with
c.
• An engineer can determine the wave speed within an
accuracy of 15%, and likely within 10%, based on concrete
strength.
• Furthermore, if a pile with known length has a clear
reflection from the toe, the wave speed can be
determined.
• An engineer, with moderate confidence, can use the same
wave speed on other piles at the same site if the concrete is
consistent. 107
Wavelet = 1-2 m
MD = 20% of Pile Length
MA = Pile Length, m
Hi Pass Filter = 0
Use of LO Pass filters is discouraged
Soil Data
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• Input parameters:
– Pulse width
– Pulse amplitude
– Exponential magnification of displayed
velocity (MA)
– Starting point of exponential
magnification (TD)
– Cut-off frequency of high-pass filter
(HI), expressed as length (Cutoff
frequency=WS/(2*HI))
– Length (LE)
– Wave Speed (WS)
– Top Area (AR)
– Cross section area along the pile length -
the pile is divided in elements with
lengths of approximately 125 mm (SI
units) or 0.5 ft (English units), and the area
of each element can be changed
individually or in groups. Areas on a
selected region can be changed so that
the region is shaped as a
rectangle, triangle, trapezoid or
circumference.
109
• Input parameters:
– Reference Area - the default value is the
top area (AR); changing this value will
change the percentage area variations.
– Soil resistance along pile shaft and at toe
- the soil is divided in the same number
of elements as the pile, plus one
additional element for the toe. The
resistance of each element can be
changed individually or in groups.
Furthermore, a soil layers distribution can
be entered, with different soil types and
densities; the program will automatically
estimate the resistances accordingly.
– Quakes of soil elements along the shaft
and at the toe
– Dampings of soil elements along the
shaft and at the toe; the value is
automatically changed according to soil
type if a layers distribution is entered

110
Soil Layers

111
Placement of Transducers—The motion sensor should be
placed at or near the pile head using a suitable, or
temporary, thin layer of bonding material (that is, wax,
vaseline, putty etc.) so that it is assured that it correctly
measures the axial pile motion (transducer axis of
sensitivity aligned with the pile axis).
The motion sensor is placed generally near the center of
the pile.
Additional locations(min.2) should be considered for
piles with diameters greater than 500 mm.

The low strain impact should be applied to the pile head

within a distance of 300 mm from the motion sensor.
112
• Outputs (as a function of
time):
– Acceleration (ACC)
– Velocity only (VEL)
– Force and Velocity (F+V -
default)
– Displacement (DIS)
– Velocity at top and at
another view location along
the pile (V+V)

113
D) Integrity Testing Report Formats
integrity test report should clearly specify
1. Piles that are acceptable.
2. Piles that show major defects and are not
acceptable
3. Piles that show minor defects and maybe
acceptable after review of loads, additional
tests etc.
4. Piles that are inconclusive due to
bulges, high soil resistances etc.

114
Shafts with no significant reflections from locations above the pile toe and
with a clear pile toe reflection may be accepted.
Where no clear toe reflection is apparent, the experienced test engineer
shall state to which shaft depth the test appears to be conclusive.
Where reflections from locations with significant reductions in pile area or
pile material strength or stiffness above the pile toe are observed, the pile has
a serious defect.
If the record is complex, the results may be deemed inconclusive. : GO for
Another Test
115
 The intensity of the defect is quantified in terms of the parameter β defined
as Z1/Z2. Following classification of defects could be made based on the
value of β (Rausche & Goble, 1979).

Z = A √ (E. ρ) or =EA/c

β=Z1/Z2 Damage assessment (Rausche & Goble, 1979).

1.0 Uniform
0.8 – 1.0 Slight damage
0.6– 0.8 Damage
0.6< Pile with a major discontinuity

L L L
β: 0.8-1 β: 0.6-0.8 β: >0.6

Local : Small Defect Medium Defect Large Defect

L L L
β: 0.8-1 β: 0.6-0.8 β: >0.6

Bulge : Small Medium Large 116

Pile with impendence change in between -10 to -25 % are considered
to have serious defects and need further evaluation by the Geotechnical
expert and designer.
Piles with impedance change greater than -25% shall be
automatically rejected.
•If difference in Construct Area and Minimum Profile (X-Section Area) % <10% :
OK
•If difference in Construct Area and Minimum Profile (X-Section Area) % >10 -
25% : Serious Defect, details to be verified
•If difference in Construct Area and Minimum Profile (X-Section Area) % >25% :
Rejection of Pile
Though X-section of entire pile is ok but ,
•If Impendence change % <10% : OK
•If Impendence change % >10 - 25% : Serious Defect, details to be verified
•If Impendence change % >25% : Rejection of Pile 117
Real case

118
Real case

119
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Be Aware with Such report

122
Limitations of Piles Integrity Tests:
i) The present experience of NDT of piles is upto
diameter of 1500 mm.

ii) This is applicable to cast in situ concrete bored and

driven piles. The test cannot be conducted after
provision / casting of pile cap.

iii) This method is not suitable for piles surrounded by

water as it may not give correct results.

iv) It does not provide information regarding verticality

or displacement (in position) of the piles.

v) Local loss of cover, small intrusions or type of

conditions at the base of piles are undetectable.
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Thanks

129