ALUMINIUM DOOR

SUBMITTED BY - SHAFIUR RAHMAN SUBMITTED TO - AR. ABU SALEH

AR. SONAM BATRA
 INTRODUCTION
❑ Aluminum occurs in abundance on the surface of the earth. It is available in various forms such as
oxides, sulphates, silicates, phosphates, etc. But is commercially produced mainly from Bauxite.
❑ Aluminum is the third most abundant element (after oxygen and silicon), and the most abundant metal,
in the Earth's crust. It makes up about 8% by weight of the Earth's solid surface .
❑ In nature, aluminum is found only in chemical compounds with other elements such as Sulphur, silicon,
and oxygen.
❑ Pure, metallic aluminum can be economically produced only from aluminum oxide ore.
❑ Occurs in all types of clay
❑ The aluminum door frames are made from extruded aluminum sections.
❑ The channels and box sections have flanges and grooves for double glazing and weather-stripping.
❑ The glazed doors are commonly advertised as ‘patio doors’.
❑ Aluminum is a conductive material
❑ Heat transmission can be reduced by separating the ALU profile in 2 parts using an insulating material
to reduce the thermal transmission.
❑ Conductivity of Aluminum: 160 W/mK
 ALUMINUM DOOR FRAMES
❑ Our aluminum frames lead the way on quality, aesthetics and availability.
❑ We carry a wide range of throat sizes to meet your needs. We also provide a custom sized
option for non-standard wall sizes.
❑ All frames are factory mortised for hinges and strike plates, minimizing field error and labor. The
frame is fastened along the outside edge with fasteners which are then covered with Snap-On
trim. The installation alleviates the problem of securing the frames through the face which, on
occasion, allows the frame to twist on the wall.
❑ We provide standard anodized finishes in clear, bronze or black. Baked-on enamel finishes are
also available in white and black, and any custom color can be matched in our in-house paint
shop.
❑ Our standalone door frames can be provided with an optional 20 minute positive-pressure fire
rating.
SERIES 300 - STANDARD SIZED FRAMES
❑ Series 300 door frames are offered in one of the most complete ranges of throat sizes available,
from 3-3/4" to 7-1/4". Below are available throat sizes and anodized finishes.

DOOR FRAME & RECESSED POCKET GLAZING MATERIAL AVAILABLE IN CLEAR, BRONZE & BLACK
ANODIZED FINISHES:
315 Series - 3-3/4" Throat
318 Series - 4-7/8" Throat
319 Series - 5" Throat (Compatible 219 Series glazing material designed for 1/2" glass also available
in clear, bronze & black anodized finishes)
320 Series - 5-1/4"
DOOR FRAME & RECESSED POCKET GLAZING MATERIAL AVAILABLE IN CLEAR FINISH:
316 Series - 3-7/8"
321 Series - 5-1/2"
DOOR FRAME & RECESSED POCKET GLAZING MATERIAL AVAILABLE IN CLEAR & BLACK FINISH:
326 Series - 6-1/4"
327 Series - 7-1/4"
 AVAILABLE OPTIONS
❑ 400 Series - Custom Sized Frames
❑ When non-standard wall conditions are present, we offer the 400 Series to match any throat size from 3-0/0"
through 9-1/2". These frames are fabricated in our factory to the specifications provided in your order. The
installation process and the exposed profile of the 400 Series are the same as the 300 Series.

Series 700 - 90 Minute Fire Rated Frames

Our series 700 door frames can be used for any wall thickness from 3-3/4" to 10-1/8" and provides a 90 minute
positive pressure fire rating.
Western Integrated manufactures a 90 minute fire-rated aluminum door frame. Just like our 300 and 400 Series
frames, you can choose between many of our trim styles for this frame.
Throat Sizes
Available in our 700 Series: 3-3/4" to 5-1/2"
Available in our 701 Series: 5-1/2" to 8-3/8"
Available in our 706 Series: 8-1/2" to 10-1/8"
Maximum Assembly Size
4/0 x 9/0 single swing with Pemko smoke seal # PK4 and HS2000 Intumescent on the perimeter of the frame supplied
by Western Integrated Materials, Inc.
8/0 x 9/0 standard pair with Pemko smoke seal # PK4 and HS2000 Intumescent on the perimeter of the frame and on
one meeting edge supplied by Western Integrated Materials, Inc.
 FIXING ALUMINUM DOOR IN
VARIOUS OPENINGS
1. Fixing door frame in opening of brick masonry

➢ Stack aluminum door frames at site on level platform to keep them in true shape without any damage.
➢ Keep the size of aluminum doorframe less than the size of opening according to the thickness of cement
plaster on sides of door opening.
➢ Fix doorframe either by cutting bricks or by removing bricks near lugs and avoid plastering on jambs that
look ugly since usually aluminum doorframe are manufactured either equal to or with little margin to the size
of opening.
➢ Use slotted, adjustable, galvanized and steel lugs of size 100x16x3 mm for fixing aluminum doors.
➢ Make use of 8 No lugs, 4 No. on each side of doorframe and keep height of lugs 45cm, 109 cm, 139 cm and
188.5 cm from floor level.
➢ Apply a thick shop coat of clear transparent lacquer on aluminum door frame to protect surface from wet
cement during installation before aluminum doors are fixed in position.
➢ Check the size of opening for obstruction if any. After marking position of lugs, the holes should be made in
masonry and lugs are fixed with cement concrete mix in the ratio of 1: 3: 6.
➢ Set the filling finally after the gap is filled with mastic cement and plaster.
2. Fixing door frame in opening of concrete surface

➢ Stack aluminum door frames at site on level platform to keep them in true shape without any
damage.
➢ Keep the size of aluminum doorframe less than the size of opening according to the thickness of
cement plaster on sides of door opening.
➢ Make use of 8 No lugs, 4 No. on each side of doorframe and keep height of lugs 45cm, 109 cm,
139 cm and 188.5 cm from floor level.
➢ Apply a thick shop coat/temporary cover of clear transparent lacquer on aluminum door frame to
protect surface from wet cement during installation before aluminum doors are fixed in position.
➢ Check the size of opening for obstruction if any. After marking position of lugs, the holes are
made in cement concrete and teak wooden plugs are fixed with cement concrete mortar mix in
the ratio of 1: 3:
➢ Fix door frame after the plugs are duly set.
➢ Set the filling finally after the gap is filled with mastic cement and plaster.
➢ 3. Fixing door frame in opening of woodwork
➢ Make an opening in wood work which are normally rebated and be fixed with approved mastic or
rubber lining to jambs.
➢ Fix doorframe with screws in woodwork already fixed.
 BENEFITS OF REDUCED SIZE
ALUMINUM DOOR
As per IS 1948, the sizes of aluminum doors prescribed in drawings issued for construction
are the sizes of modular openings i.e. the sizes of opening to be provided in masonry. The
size of aluminum doorframe should not be equal to the size of opening provided in the
masonry. The following are some benefits of reduced size aluminum doors.
•Easily and properly fixed in openings without disturbing jambs since the width of aluminum
door frames is reduced by 12.5 mm on each side and height by 12.5 mm on top face during
manufacturing.
•Offers good looks. If overall size of aluminum doors frame is not reduced, 12 mm plaster on
jamb would abut the face of aluminum door frame and gives bad look.
•Keeps elevation intact. The 12 mm thick cement plaster on jambs sets in the gap left at rear
face of the frame and keeps original elevation intact.
•No problem of cracks in jambs plaster if the size of aluminum doorframe is reduced than the
opening.
Note: Hence reduction in sizes of aluminum door frames is necessary.
Various types of frames for Aluminum doors

Aluminum door finishes types Aluminium doors

 ALUMINIUM DOOR FRAMES

Now a days aluminum door and window frames are mostly used in commercial and offices complex, high
class buildings to give architectural view to enhance the beauty and smooth working. These frames give
beautiful looks, require no painting and less maintenance cost and are free from termite attack, rusting
problems etc.

▪ The door frames are mostly in use after 1990.

▪ These should be manufactured from reputed manufacturer.

▪ Aluminum door window frames should be according to IS: 1948 and I S: 1949 on manufacturing.

▪ Generally size of aluminum door frame available in the market is as given below.

▪ The Size = 44.4 X29 MM. 42.9 X 29 MM

 FIXING OF DOOR FRAMES
• Frames are fixed in opening abutting masonry or concrete with iron hold fast.
• Hold fasts are embedded in cement concrete block 1:3:6 ratios in the masonry walls.
• While fixing frames it should be in plumb, level and in straight line.
• Door and window frames can be fixed in masonry either at the time when work is in progress or in the
opening left in masonry for fixing frames.
• Vertical members of door frames are embedded in the floor for full thickness of floor finish

1. For aluminum door frame: In aluminum door frames, the frame is fixed with four numbers of
lugs/hold fast as given below.
• Spacing for Fixing Hold Fasts

• First number at 45 cm from the bottom.

• The second number at 109 cm from the bottom.
• The third at 139 cm from bottom.
• And the forth at 189 cm from the bottom
 Aluminum Section

Aluminum T Section -

Approx. Price: Rs 200 /Kilogram

3000 Aluminum Door Sections

Approx. Price: Rs 180 / Kg

 6063 Aluminium Section 9 Meter Aluminum Section

Approx. Price: Rs 20 / Kilogram Approx. Price: Rs 200 / Kilogram

 9 Meter Aluminium Section 12 Meter Aluminium Section

Approx. Price: Rs 200 / Kilogram Approx. Price: Rs 200 / Kilogram

 6063 Aluminium Section Square Aluminum Section

Approx. Price: Rs 180 / Kilogram Approx. Price: Rs 200 / Kg

6063 Hot Rolled Aluminium Section 10 Meter Aluminium Section

Approx. Price: Rs 200 / Kilogram Approx. Price: Rs 200 / Kilogram

 Pattum Aluminum Sections 6 Meter Aluminium Section

Approx. Price: Rs 200 / Kilogram Approx. Price: Rs 200 / Kilogram

 18 mm Aluminium Section 15 mm Aluminium Section

Approx. Price: Rs 180 / Kilogram Approx. Price: Rs 200 / Kilogram

 Industrial Aluminium Sections 20 mm Aluminium Section

Approx. Price: Rs 180 / Kilogram Approx. Price: Rs 200 / Kilogram

DIFFERENT TYPES OF ALUMINIUM DOORS AVAILABLE IN MARKET
1. Aluminium Sliding Doors

These doors are great for patios and areas where you want an unobstructed view of the
outdoors. Aluminium sliding doors could also be opened easily through sliding the desired side. The state-
of-the-art sliding mechanism of a good brand of such products offers the desired ease and convenience.
The modern sliding designs allow flexibility when it comes to attaching different types of blinds and curtains.
Tilted windows can also be attached to these door designs so that you could let in fresh air without sliding
open the main door.

2. Aluminium Casement Doors

If you are looking for a design that would make a stunning entrance to your home, you can definitely
choose aluminium casement doors. These doors generally come with huge, clear glass panels that are
attached to the main frame with hinges. This design also provides a panoramic view of the surroundings. If
you are building a home in an area with attractive scenic beauty, consider using casement doors. Most of
the time, you will find a modern design with a traditional touch to these doors. The top hung casement
designs will provide excellent ventilation even when it is raining outside.
3. Aluminium Lift & Slide Doors

The aluminium lift & slide doors can be used where there is less space to install something large and it is
space-consuming. This type of design is used in many modern homes. The doors have high quality
mechanism that makes it easier for the doors to operate. There is no hinged or fold mechanisms in these
doors. The design and mechanism of these doors offer security as well as prove to be highly useful to the
homeowner.

Benefits of Aluminium Doors

•The doors are available with advanced hardware and mechanism for easy handling and usage. With
minimal efforts, you will be able to operate the doors once installed properly.
•These doors are highly secured and tested for providing the best protection from natural elements like
storm, rainwater, and snowfall.
•The advanced gears available with the doors offer the easiest operation for these durable doors.
So, what are you waiting for? If you are renovating your home or office, there is no better alternative to
invest in than aluminum doors. Whether you are considering the durability, ease of operation, style,
ventilation or other factors, aluminum doors are the best options for a home. However, make it a point to
choose a reputed and reliable supplier of aluminium doors and choose the most appropriate designs.
THANK YOU