Dwa 125R
Dwa 125R
Dwa 125R
CONTENTS
1. Specifications ................................................................................................2 2. Operation .....................................................................................................3 3. Wiring Diagram..........................................................................................10 4. Refrigerant Cycle .........................................................................................11 5. Control Block Diagram.................................................................................12 6. Circuit Diagram..........................................................................................13 7. Trouble Shooting..........................................................................................17 8. Key Components of Electronic Circuit ............................................................24 9. Disassembly Instructions ...............................................................................26 10. Exploded Diagram and Parts List...................................................................28
1. SPECIFICATIONS
MODEL ITEM Function Power source Cooling Capacity Energy Efficiency Ratio kJ/h kJ/Wh Power Input (W) Electrical Data Running Current (A) Dehumidification gr/h Type Compressor Model Capacitor Model Capacitor Fan Motor Indoor-Fan Outdoor-Fan Control Refrigerant (R-22) Charge Amount (gr) Unit (W x H x D) Dimensions Packing (W x H x D) Net Weight Weight Gross Weight 40.0Kg 41.8Kg 663(W)x460(H)x573(D) mm 36.8Kg 38.8Kg 550 600(W)x380(H)x535(D) mm 730 Blower-Fan Propeller-Fan Capillary QK125KBE (LG) 4.2 617 ROTARY RBA115A011 (DW) 25F/370VAC AM12DWD12 (DMI) 5F/370VAC 5.4 1,163 9,800 10.5 930 DWA-094R Cooling only AC 230 V, 60 Hz 12,000 9.7 1,237 DWA-125R
2. OPERATION
1 PARTS OF NAME AND FUNCTION
2 REMOTE CONTROLLER
Room Air-conditioner
Replacing Batteries
Remove the COVER from the back of the remote controller. Slide the cover according to the arrow direction
Insert two battaries. Be sure that the (+) and () directions are correct Be sure that both batteries are new
Do not use rechargeable batteries such batteries differ from standard dry cells in shape, dimensions and performance. Remove the batteries from the remote controller if the air conditioner is not going to be used for an extended length of time.
4 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
ON OFF
SET Time
HOUR
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Unit ON
SET Time
HOUR
-2C -1C
Temperature
Buzzer
If the Unit Display receive the signal of Remote Controller, you can hear the signal "beep " or "beep, beep".
Fan Speed
(1) Motor speed (low speed, mid speed, high speed). (2) Remote controller setting fan speed. (L, M, H) (3) Relation of operating mode between fan speed.
FAN ONLY H M L H M L COOL H M L TURBO H -
Sleep Mode
(1) When you are going to sleep, select sleep button in remocon and the unit controls the room to the desired temperature. (The unit will not operate after 4 hour) (2) For changing the temperature. Mode I (L1)
1C 0.5C 1C 0.5C
Desired Temperature
0.5C 1C
1.0
HOUR
SET ON
SET OFF
2hr
2hr
2hr
2hr
2hr
The unit will not operate perfectly after 10 hour. (3) To cancel sleep mode, press the SLEEP button again or press the MODE button once. : the SLEEP indicator will disappear in the display.
Auto Swing
(1) When you push this button, in remocon the left/right flap move to the position of keeping the room temperature comiortable. (2) The air discharge direction procedure is below. Auto swing Fixed
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system. Error Code Display
ERROR CODE
88 LED DISPLAY
3. WIRING DIAGRAM
10
4. REFRIGERANT CYCLE
Evaporator
Blower fan
Accumulator Compressor
MOTOR
Capillary tube
Propeller fan
Condenser
11
12
6. CIRCUIT DIAGRAM
13
Part List
q MAIN PCB AS PART LIST (3114306200)
LOC.
CN1 CN2 CN3 CN4 CN5 VAR CL1 CLIP FUSE CE1 CE2 CE3 CE4 CE5 CE6 CC1 CC2 CC3 CC4 CC5 CC6 CC8 D2 D3 D4 D5 D6 D7 R1 R2 R3 R4 R5 R6 R7 R8 R11 R12 R13 YC1 L1 BZ1 OSC1 TRS1 RL1
CODE
3108803500 3108802500 3108805500 3108806500 3108804200 D15G561K-CLV-B3104M 3107000600 5FVLB3152L CEXE2W106C CEXE2W106C CEXE1C107C CEXE1V477C CEXE1C475A CEXE1C106A CCXE1H104M CCXE1H104M CCXE1H104M CCXE1H104M CCXE1H104M CCXE1H103M CCXE1H104M DZUF203--DZN5241B-DZN4007A-DZN4007A-DZN4007A-DZN4007A-RD-4K102JRD-4K102JRD-4K101JRD-4K102JRD-4K562JRD-4K102JRD-4K331JRN-4K1002F RN-4K4322F RD-4K103JRD-4K102JCH1BFB222K 52C102K000 3105698200 5PCRTL8MS0 5EMU1916-5SC0101210
PART NAME
PIN WAFER WAFER WAFER WAFER VARISTOR C-LINE ACROSS FUSE CLIP FUSE GLASS TUBE C-ELEC C-ELEC C-ELEC C-ELEC C-ELEC C-ELEC C-CERA C-CERA C-CERA C-CERA C-CERA C-CERA C-CERA DIODE DIODE ZENOR DIODE DIODE DIODE DIODE R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R METAL FILM R METAL FILM R CARBON FILM R CARBON FILM C CERA CHOKE COIL BUZZER RESONATOR TRANS SMPS RELAY
SPEC
GP881206-2(250) YW396-03AV YPW500-04V SMW250-15 SMW250-02 15G561K/350V 275V 104K(PILKOR) AFC-520 250V/50T 3.15A 10UF 450V SD 10UF 450V SD 100MF 16V SD 470MF 35V SD 4.7MF 50V SD 10MF 16V SS 104M 50VDC 104M 50VDC 104M 50VDC 104M 50VDC 104M 50VDC 103M 50VDC 104M 50VDC UF203 1N5241B IN4007A IN4007A IN4007A IN4007A 1/4 1K OHM J 1/4 1K OHM J 1/4 100 OHM J 1/4 1K OHM J 1/4 5.6K OHM J 1/4 1K OHM J 1/4 330 OHM J 1/4 10.0K OHM F 1/4 43.2K OHM F 1/4 10K OHM J 1/4 1K OHM J 2200PF,250V,Y1 1MH,0.5A DP-2520BA CRTL8.00MSOT 264P,1916 UKH-12S
QTY
1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
REMARK
Centigrade
14
LOC.
RL2 RL3 RL4 RL5 PCB IC1 IC5 D1 IC2 IC3 IC4 PC1
CODE
5SC0101310 5SC0101310 5SC0101310 5SC0101310 3114306210 1L7805CV-1KA7042P-DZST02D200 1TNY264P-1KD65004AP 13GS4K75-1TLP421---
PART NAME
RELAY RELAY RELAY RELAY PCB MAIN IC REGULATOR IC RESET DIODE IC SMPS IC DRIVER IC MICOM IC PHOTOCOUPLER
SPEC
US11-12S US11-12S US11-12S US11-12S 80X130X1.6T, FR1 L7805CV KIA7042P 5L ST02D-200 TNY264P KID65004AP TMP87C809BN TLP421
QTY
1 1 1 1 1 1 1 1 1 1 1 1
REMARK
CODE
3108806600 CCXE1H103M DZN4148FTB DZN4148FTB DZN4148FTB RD-4K121JRD-4K121JRD-4K121JRD-4K121JRD-4K121JRD-4K121JRD-4K121JRD-4K103JRD-4K103J3109300900 3109300900 3109300900 3109300900 3109300900 3109300900 3114306110 1354HF2--3103003710 DDLG5031DDDLG5031DDDLG5031DDDLG5031DTKRC102M-TKRC102M-TKRC102M-TKRC102M-TZTC3198YTZTC3198YTZTC3198Y-
PART NAME
WAFER C-CERA DIODE DIODE DIODE R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM S/W TACT S/W TACT S/W TACT S/W TACT S/W TACT S/W TACT FRONT PCB RECEIVER MODULE LED SEGMENT LED LED LED LED TR TR TR TR TR TR TR
SPEC
SMAW250-15 103M 50VDC 1N4148 AUTO 26MM 1N4148 AUTO 26MM 1N4148 AUTO 26MM 1/4 120 OHM J 1/4 120 OHM J 1/4 120 OHM J 1/4 120 OHM J 1/4 120 OHM J 1/4 120 OHM J 1/4 120 OHM J 1/4 10K OHM J 1/4 10K OHM J JTP 1212 JTP 1212 JTP 1212 JTP 1212 JTP 1212 JTP 1212 121X69.5X1.6T,FR1 354HF2 DDG-5026M1(ANODE) DLG-5031D(GRN) DLG-5031D(GRN) DLG-5031D(GRN) DLG-5031D(GRN) KRC 102-M KRC 102-M KRC 102-M KRC 102-M KTC3198Y KTC3198Y KTC3198Y
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
REMARK
15
qRemocon ASSY(3108402950)
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PART NAME
CASE-A CASE-B CUSHION KEY SPRING A SPRING B COMMON SPRING SCREW A RESONATOR ELEC CONDENSOR CHIP CONDENSOR CHIP RESISTOR CHIP RESISTOR TRANSISTOR LED IR IC REMOCON COVER BTRY PCB REMOCON HOLDER REMOCON
SPEC
ABS380 BAS380 SILICON 6U SUS304 SUS304 SUS304 M1.9*6.5 RJ-455BL 10VB 47M CETMK212F221Z-T 1/10W 1.5 OHM 1/10W100K OHM STN2222 SI5312-H PT2221 ABS FR-1 ABS
PART CODE
3101100510 3101100600 3101405900 3105100600 3105100700 3105100800 3108495110 5ZAR455--CEAF10475M HCQD220MQ HRFT159JCP HRFT104JCP TSTN2222DS5312-H-14EZPT2221 3101405900 3104302000 3103003400
QTY
1 1 1 1 1 1 3 1 1 2 1 3 1 1 1 1 1 1
REMARK
7. TROUBLE SHOOTING
Self-Diagnostic Function
Error Code 1(Er) 1 Check the connector of room air thermistor. (or connecting wire) 2 Check soldering of connecting on control P.C.B. (Error of soldering or short) 3 Check the resistance of room air thermistor. Press the temperature Keys (Up & Down), Error code is displayed.
Rating voltage Check the voltage between CN1 and RL1(N) of Main P .C.B under 90%
Rating voltage more than 90% Check the unit display is all off? No Self Diagnostic function is ON Yes No Check according to self Diagnostic function No
Yes Press the ON/OFF button of Remote Control or Front Panel Is the unit display all off?
Pull out the power plug and then insert the power plug after 5 second
17
Rating voltage more than 90% Rating voltage Check the compressor wiring less than 90% Check the connecting wire between Main P .C.B and the compressor
Rating voltage more than 90% Check the Relay(RL1) Check the wiring of outdoor unit NG Change Relay(RL1)
Open or Short
18
DC 12V and DC 5V Power source circuit. Diode D4~D7 : Rectifier Diodes Condenser CE1 and CE2 : Smoothing circuit components. DC 12V Power output is made by switching performance of Device IC2 and TRS1. DC 12V Power is used for Relay and Buzzer driving. DC 5V is regulated by IC1. It is used for LED display, Sensor, Key and Micom driving. Regulation of DC12V is performed by PC1 and its voltage feedback signal. And the others are generally used for noise consumption.
Micom IC4 is operated by IC5 and its signal. Generally, DC5V is checked at port 27 of IC4. R5 and CE5 : Parts for determine reset signal timing when the power is ON and OFF.
20
Port 4 of IC4 is terminal of A/D converter input. Room temperature is sensing by change of temperature resistance. The input voltage is determined by ratio between R8 (10.0 K) and Room sensor value.
Relation between temperature and input voltage is as following. Temperature (C) -5 0 5 10 15 20 25 30 35 Sensor resistance (K) 43.67 33.40 25.79 20.10 15.80 12.52 10.00 8.05 6.52 Input Voltage (V) 0.932 1.152 1.397 1.661 1.938 2.220 2.500 2.770 3.027
Port 10 of IC1 is a type of temperature display option port. It is determined by ratio between R11 and R12. Relation between R1 and Display temperature type is as following. R7(K) 43.2 OPEN Input Voltage(V) 4.06 5.00 Temperature display type Centigrade (C) Fahrenheit (F)
21
Display operation is dynamic scan drive type. It has 1/3 duty cycle. Scan signal output : Port 21, Port 22, Port 23 TR1~TR6 : Scan signal drive circuit R1~R7 : LED current limit resistance .(for 6 high current output port 12,13,15,16,17,18) Port 19, Port 24 of IC4 : Key signal input by scan. Oscillatory frequency is 8MHz. It is made up resonator oscillatory frequency. Oscillatory wave is sine wave shape. The remote control signal input is detacted at port 5 of IC4. CE6 and CC8 : Noise protection parts
22
Port 6,7,9 of IC4 : Relay ON and OFF drive signal output. IC3 : Relay ON and OFF drive device. Fan Motor ON/OFF and Speed control : RL2, RL3, RL4 Compressor ON/OFF control : RL1. Swing Motor ON/OFF control : RL5 Buzzer is operated by Port 26 of IC4. Operative frequency is 2 KHz, 1/2 duty pulse.
23
24
16 OUT 1 15 OUT 2 14 OUT 3 13 OUT 4 12 OUT 5 11 OUT 6 10 OUT 7 9 COMMON FREE WHEELING DIODES (Top View)
KID65004AP
COM
10.5K 7.2K 3K
(Equivalent Circuit)
OUTPUT
1 2 3
Pin 1. INPUT 2. GROUND 3. OUTPUT
2.7 K 1.4 K 28K
6K
2K 0.19K
30pF Fin 2 is ground for Cose 221A. Case is ground for Case 1.
500 6K 1K 5K
5K
GND
25
9. DISASSEMBLY INSTRUCTIONS
Please refer to the chapter 10 (Exploded diagram and parts list).
1 Before service of any part. 2 Assy Fan Motor - Fan Motor - Propeller Fan - Blower Fan 1. Stop the unit, remove the power cord from the receptacles. 2. Move the unit to the safe location for the suitable work. 1. Remove Front Grille - Open the grille upward by pulling out the bottom of the grille, lift it. - Remove screw which fasten Frame Grille with driver. - Disassemble Frame Grille from chassis. 2. Remove the unit from Cabinet. - Remove screws (2 point) from the units sides. - Pull the unit from cabinet 3. Remove Holder Scroll. 4. Remove Scroll upper 5. Remove Assy Control Box - Remove screws (4 point). - Remove wires in the each components. 6. Remove wires in the Panel Housing. 7. Remove screws (4 point) from Assy Fan Motors sides. - Assy Fan Motor is assembly of Fan Motor, Propeller and Blower Fan, Orifice and Panel Housing. 8. Lift the Assy Fan Motor from the unit. 9. Remove Clip Fan (2 point) from the shaft of Fan Motor. 10. Remove Propeller Fan from the shaft of Fan Motor. 11. Remove Blower Fan from the shaft of Fan Motor. 12. Remove Fan Motor from Panel Housing. - Remove screws (4 point).
Assy Control Box - Panel Control - Main Pcb - Front Pcb - Capacitor - Power Cord
O.L.P
1. Same as the procedure 1 to 2 in the Item 2. 2. Remove Terminal Cover from Compressor. - Remove hex-nut (1 point).
26
1)
2)
3) 4) 5) 6)
27
28
NO 22 23 24 25 26 27 27-1 28 29 30 30-1 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
CODE 3106700400 3104600100 3114306200 3105000100 3102708510 3114306100 7141300611 3104202400 3116001700 3100508510 3108504101 3108009700 3101201600 3109506900 3109506910 3111362B31 3101202600 3112723100 3101202800 3101802600 3101404100 3104202001 3100701500 3108005020 7007501211 3106600510 3103002800 3101404201 3101802700 3100801411 3108504401 3108504501 3108504600 CAM
COMPONENTS
Q'TY 1 1 1 4 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 1 2 1 1 1 1 2 1 PAN 3x6 HIPS PC FILM SGCC T0.8 F-PE, T2 DALS-10N POM NBR
SPECIFICATION
REMARK
RING VENT PCB MAIN AS SPACER LOCKING HARNESS DISPLAY PCB FRONT AS SCREW TAPPING PANEL CONTROL DECO FRONT BOX CONTROL SEAL BOX CONTROL MOTOR SWING CLAMP CAPACITOR CAPACITOR CAPACITOR POWER CORD CLAMP CORD HARNESS EARTH CLIP FAN FAN BLOWER COVER MOTOR PANEL HOUSING BUSHING GUIDE MOTOR FAN SCREW HEX SCROLL UPPER HOLDER SCROLL COVER ORIFICE FAN PROPELLER CABINET SEAL CAB. TOP SEAL CAB. SIDE SEAL CAB. BACK
UL1015 15xAWG 26
200/220V 50/60HZ SGCC T0.8 5/25F, 370VAC, 50 5/25F, 370VAC, 50 AWG 18 DA-4N UL1015-AWG 16 SK-5 ABS-730 EPS SGCC T1.0 NBR AM 12DWD12 (DW) 5x12 MFZN EPS SGCC PP(H-540) ABS+GF20% SGCC T0.8 F-US F-US F-PE, T1
29
http://www.dwe.co.kr
Service Manual
Window Type Room Air Conditioner
Model: DWA-094R DWA-125R
Caution
: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).