Service Manual

Split System Air Conditioner

Model: DSB-090L/DSB-120L DSA-100L/DSA-120L

DAEWOO ELECTRONICS CO., LTD.

Contents

CONTENTS
1. Specifications ................................................................................................2 2. Outline and Dimensions .................................................................................4 3. Operation .....................................................................................................6 4. Wiring Diagram..........................................................................................18 5. Refrigerant Cycle .........................................................................................21 6. Control Block Diagram.................................................................................22 7. Electric Circuit Diagram................................................................................23 8. Trouble Shooting..........................................................................................25 9. Key Components of Electronic Circuit ............................................................47 10. Disassembly Instructions ...............................................................................50 1) Indoor Unit..............................................................................................50 2) Outdoor Unit...........................................................................................51 3) Exploded Diagram (Indoor Unit) ...............................................................52 4) Exploded Diagram (Outdoor Unit) ............................................................55 5) Control Box Assembly ..............................................................................60

1. SPECIFICATIONS
DSB-090L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Division Type Fan Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) Net Weight in(mm) mm kg 1/4 (6.35) 925 x 285 x 194 9.7 1/2 (12.7) 666 x 552 x 264 34 g 1.0 F 400VAC IC-8428DWKG7A Capillary 1,170 Flare 1.8F 400VAC IC-9630DWLC5A Indoor Unit Cross flow fan l/h A W A DSB-090L Cooling T AC 220-240V / 50Hz 2,770 9,500 2.1 4.5A 950W 24A Rotary RCB 090A001 25F/400VAC Outdoor Unit Propeller fan

 DSB-120L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Division Type Fan Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) Net Weight in(mm) mm kg 1/4 (6.35) 925 x 285 x 194 9.7 1/2 (12.7) 666 x 552 x 264 34 g 1.0 F 400VAC IC-8428DWKG7A Capillary 1,300 Flare 3.5F 400VAC IC-9430DWLC5A Indoor Unit Cross flow fan l/h A W A DSB-120L Cooling T AC 220-240V / 50Hz 3,507 12,000 2.1 5.7A 1,250A 34A Rotary RCB 120A001 25F / 400VAC Outdoor Unit Propeller fan

 DSA-100L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Division Type Fan Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) Net Weight in(mm) mm kg 1/4 (6.35) 925 x 285 x 194 9.7 1/2 (12.7) 666 x 552 x 264 34 g 1.0 F 400VAC IC-8428DWKG7A Capillary 1,150 Flare 1.8F 400VAC IC-9630DWLA6A Indoor Unit Cross flow fan l/h A W A DSA-100L Cooling T AC 208-230V / 60Hz 2,923 10,000 2.1 5.1A 1,115W 27A Rotary RCA 100A001 25F/400VAC Outdoor Unit Propeller fan

 DSA-120L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Division Type Fan Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) Net Weight in(mm) mm kg 1/4 (6.35) 925 x 285 x 194 9.7 1/2 (12.7) 666 x 552 x 264 34 g 1.0 F 400VAC IC-8428DWKG7A Capillary 1,200 Flare 2.0F 400VAC IC-9630DWLA6A Indoor Unit Cross flow fan l/h A W A DSA-120L Cooling T AC 208-230V / 60Hz 3,507 12,000 2.1 5.7A 1,250W 34A Rotary RCA 120A001 30F / 400VAC Outdoor Unit Propeller fan

2. OUTLINE AND DIMENSIONS

1 INDOOR UNIT
DSB-090L/DSB-120L/DSA-100L/DSA-120L

285

Connecting Pipe

406
REMOCON

Plate Mounting 925 Grille Insert Frame Grille Plate Mounting Body

Filter - L Filter - R 194

Inlet

Inlet AIR

Outlet Cabinet Front Foot Handle Cabinet Side

264 334

Panel Top

Cabinet Back

DSB-090L/DSB-120L/DSA-100L/DSA-12OL

2 OUTDOOR UNIT

666

Service Valve Foot Cushion

552 572

3. OPERATION
1 PARTS OF NAME AND FUNCTION
DSB-090L/DSB-120L/DSA-100L/DSA-120L

Indoor Unit

Electrostatic Filter (option)

Air Inlet

Deodorizing Filter (option)

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Antibacterial Filter

Air Outlet

Fan Direction (Up, Down)

Power Plug
.

Remote Controller Receiver Lamp

TE MP

ON /O FF

Remote Controller

RE

IO DITNTR ON O -C C AIR OTE M

R R NE LLE O

 DSB-090L/DSB-120L/DSA-100L/DSA-120L

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Indoor Unit Display

Remote Control Signal Receiver
This place is the part to receive the signal if it receive the signal, you can hear the signal "beep, beep".

Switch Panel
EMERGENCY REMOTE

There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.

ON

AIR CLEAN FAN DELAY TIMER

Emergency switch can be used when the remote controller is lost or testing.

ON (Red)
Lights when the operation is going on.

Timer (Green)
Lights during the time reservation mode.

Remote switch is usally used by Remote Controller.

Air clean (Green)

FAN DELAY (Green)

Lights during the time Fan delay mode

 DSB-090L/DSB-120L/DSA-100L/DSA-120L

Outdoor Unit
Air Inlet (side Back)

AIR

Connection Wire

Drain Hose

Connecting Pipe Air Outlet

NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side. 2. Push the three parts op Front and Back sides like figure orderly. 3. Unhook the locking parts of Top Panel.
The front locking parts The back locking parts

FRONT SIDE

BACK SIDE

10

2 REMOTE CONTROLLER
DSB-090L/DSB-120L/DSA-100L/DSA-120L

Name of Each Button

A TEMP. SLEEP TIMER AUTO

NATURAL L M H HOUR ON OFF

Display
Displays information pertaining to the unit. The option is LEFT/RIGHT direction.

TEMP.

Temperature Buttons
Press to raise or lower the desired temperature.

ON/OFF Button FAN DIR. Button

Press to select the fan direction. ON/OFF Press to turn the unit on or off.

MODE Button
FAN DIR. FAN SPEED
TIMER

MODE SLEEP
RESET

Press to cycle through the modes (Auto/Cool/Fan/Dehumidifier).

FAN SPEED Button

Press to select the fan speed (Auto, L, M, H or Natural).

SLEEP Button
Press to set the unit for the sleep mode.

ON OFF

ENTER CANCEL

TIMER ON Button
Press to set the on time.

RESET Button
Press to reset settings to their default positions.

TIMER OFF Button

Press to set the off time.

CANCEL Button
Press to cancel Timer settings.

Cover
Slide down to access most of the remote buttons. Slide down further to access the battery compartment.
AIR CONDITIONER REMOTE CONTROLLER

ENTER Button
Press to enter a Timer setting.

11

3 REMOTE CONTROLLER DISPLAY

DSB-090L/DSB-120L/DSA-100L/DSA-120L
MODE Indicators (Auto/Cool/Fan/Dehumidifier)
Lights to indicate the mode selected.

TRANSMITTER Icon
Lights to indicate a signal is being sent.

A TEMP. SLEEP TIMER AUTO

NATURAL L M H HOUR ON OFF
Temperature Indicator
Lights to indicate the temperature

TEMP. Indicator
Lights to indicate the temperature is being set.

SLEEP Indicator
Lights to indicate the unit is in sleep mode.

TIMER Indicators
Lights to indicate the timer function modes.

FAN DIRECTION Indicators

Lights to indicate the fan direction.

NATURAL Indicator
Lights to indicate the temperature is being set.

FAN Indicators
Lights to indicate the fan speed.

The option LEFT/RIGHT dirction

Replacing Batteries

Open the cover after pressing the arrow direction and pulling out.

Put the drycell by ]^ direction.

Close the cover after pushing into arrow direction.

TE MP

M TE P.
ON /OF F

ON /OF F

12

4 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.

ON OFF

Unit ON Unit OFF

SET Time

HOUR

ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.

ON OFF Unit OFF

Unit ON

SET Time

HOUR

Control of Room Temperature

(1) Range of setting temperature: 18~32C (2) Setting temperature: Operating temperature of compressor
COMP (ON) COMP (OFF)

-1C

Desired temperature (COOLING)

Temperature

( (

Room temperatrue < setting temperature Compressor OFF Room temperature > setting temperafure Compressor ON

Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep " or "beep, beep". (1) In the case of receiving ON/OFF signal-"beep""beep" (2) And so on-"beep"

13

Fan Speed (Indoor Unit)

(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed). (2) Remote controller setting fan speed. (Auto, L, M, H, Natural) (3) Relation of operating mode between fan speed.
FAN ONLY Super high H M L Auto Natural X H M L X Natural COOL X H M L Auto Natural DEHUMIDIFICATION X X X X Auto X X H M L Auto Natural Super high X X X X X AUTO AUTO II

(4) Automatic Operation If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep the room temperature comfortable. (COOLING) M L R.T=Room temperafure D.T=Desired temperafure +1C +2C +3C (R.T-D.T)

0 (D.T)

Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature. (The unit will not operate after 4 hour) (2) For changing the temperature.

Difference desired temperature between room temperature (C)

0.5C 0.5C Desired Temperature 0.5C

0 0.5 SET TIME

14

1.0

HOUR

Emergency Operation
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be used to run the unit. (2) The setting conditions of Emergency operation are as follows. Operation mode: AUTO Preset temperature: 26C Discharge Air Direction: SWING (up and down) Fan speed: AUTO You cannot operate with remote controller.

Frost Prevention of Indoor Unit

When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil temperature is lower than 0C at the end of 10 minutes of continuous compressor operation from the start, the microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for indoor coil freeze protection. 1) The compressor and outdoor fan turn off. 2) Indoor fan operates according to user set speed. 3) The normal operation returns when the indoor coil temperature is higher than 7C or equal to 7C.

ON Compressor and Outdoor Fan OFF Set Speed Indoor Fan OFF 0C 7C

(Indoor coil temperature)

3 min. Time Delay of Compressor

In normal operation, there is a time delay of three minutes between turn off and turning back on including initial power up.

Indoor Fan Motor Starting

When indoor fan motor is on, it always starts at normal speed and then it operates desired speed.

15

Auto Mode I
(1) When the room temperature is higher than 28 C (Cooling Mode) !Compressor and lndoor Fan
ON OFF -1 0 1 C (Room temperatureDesired temperature)

@ The fan will automatically operate as following Figure

H M L 0 +1 +2 +3 C (Room temeratureDesired temperature)

Dehumidification Mode
!Desired temperature < Room temperature

Outdoor Fan, Compressor : ON Indoor Fan : Low speed @ Desired temperature Room temperature Compressor : 3 min/ON, 5 min/OFF Indoor Fan : 3 min 30 second/ON, 4 min 30 second/OFF Fan Speed : Ultra low speed # Room temperature 18C Compressor : OFF Indoor Fan : 1 min/ON, 7 min/OFF

Air Discharge Direction(only remocon operation)

The air discharge direction procedure is below. Fixed Up/Down Up/Down Fixed Fixed Left/Right

16

Auto Mode II(Powerful Cooling)

!Fan Speed: Super high speed @ Air discharge direction: Fixed # Set temperature: 18C (Fixed) $ Compressor and Outdoor Fan

The air discharge direction procedure is below Fixed Up/Down Up/Down Fixed Fixed Left/Right

R The option is LEFT/RIGHT direction.

ON OFF (Room temperature-18C) -1 0 1

Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system. (1) Error Code Display Pattern !ON LAMP: ON (Red) LED ON/OFF @ Error Code
ERROR CODE

DIDSPLAY PATTEN
8 seconds

ERROR CONTENTS

0.5 second

Romm air thermistor, connector

8 seconds

0.5 second

0.5 second

Indoor coil thermistor, connector

8 seconds 0.5 second

Compressor, Electrical parts of comp. Gas leak

8 seconds 0.5 second

Motor, Conector, P.C.B.

17

BLU YEL/GRN BLU

L1

BRN

EXPORT

1 POWER CORD

BLU YEL/GRN

1 2

BRN

OUTDOOR UNIT

COMP. RELAY

INDOOR UNIT

4. WIRING DIAGRAM

DSB-090L/DSB-120L/DSA-100L/DSA-120L

SELECT S/W PCB TRANS

I/D SENSOR

LED PCB BRN FAN MOTOR H BLU Y CAPACITOR YEL FAN COMPRESSOR RED HERM R C BRN L BROWN L BRN YELLOW/GREEN BLU Y YEL/GRN BLU COMP 1 1 2 3 LED LED BLK BLK OUTDOOR TERMINAL BLOCK INDOOR TERMINAL BLOCK 1 2 1 2

1 2 3 4 5 6 7

1 23 4

1 2 3

BLU RED GRN YEL GRY BRN BLK

1 BRN C R BLK POWER CORD BLU DOMESTIC BRN YEL/GRN BLU HOLE SENSOR ORG GRY YEL 1 2 3

FAN MOTOR CAPACITOR

Xe FAN MOTOR YELLOW/GREEN

RED PINK BLU ORG YEL

ORG

RED

BLU

BLK

YEL

1 2 3 4 5

SWING MOTOR

YEL RED BLU

BLK BLK BLK BLK

18

1 MAIN ELECTRIC PARTS

DSB-090L
PART NAME Fan Motor Fan Motor Capacitor Indoor Unit Fuse Transformer Stepping Motor Terminal Block Compressor Outdoor Unit Fan Motor Dual Capacitor Terminal Block PART CODE 3108001200 3106900300 5FVLB3152L 5EPV050100 3108000100 3108901120 3100030FE0 3108001300 3109501201 3108900900 SPEC. IC-8428DWKG7A 1.0uF 400VAC 250V 3.15A 220V/18V MP28GA (L=400mm) 323-HDS106 RCB090A001 IC-9630DWLC5A 1.8+25F 400VAC 323-HDS103 QUANTITY 1 1 1 1 1 1 1 1 1 1 REMARK

DSB-120L
PART NAME Fan Motor Fan Motor Capacitor Indoor Unit Fuse Transformer Stepping Motor Terminal Block Compressor Outdoor Unit Fan Motor Dual Capacitor Terminal Block PART CODE 3108001200 3106900300 5FVLB3152L 5EPV050100 3108000100 3108901120 3100030CE0 3108000800 3109500701 3108900900 SPEC. IC-8428DWKG7A 1.0uF 400VAC 250V 3.15A 220V/18V MP28GA (L=400mm) 323-HDS106 RCB120A001 IC-9430DWLC5A 3.5+25F 400VAC 323-HDS103 QUANTITY 1 1 1 1 1 1 1 1 1 1 REMARK

19

 DSA-100L
PART NAME Fan Motor Fan Motor Capacitor Indoor Unit Fuse Transformer Stepping Motor Terminal Block Compressor Outdoor Unit Fan Motor Dual Capacitor Terminal Block PART CODE 3108001200 3106900300 5FVLB3152L 5EPV050100 3108000100 3108901120 3100030EE0 3108003000 3109501201 3108900900 SPEC. IC-8428DWKG7A 1.0uF 400VAC 250V 3.15A 220V/18V MP28GA (L=400mm) 323-HDS106 RCA100A001 IC-9630DWLA6A 1.8+25F 400VAC 323-HDS103 QUANTITY 1 1 1 1 1 1 1 1 1 1 REMARK

DSA-120L
PART NAME Fan Motor Fan Motor Capacitor Indoor Unit Fuse Transformer Stepping Motor Terminal Block Compressor Outdoor Unit Fan Motor Dual Capacitor Terminal Block PART CODE 3108001200 3106900300 5FVLB3152L 5EPV050100 3108000100 3108901120 3100030DE0 3108003000 3109502000 3108900900 SPEC. IC-8428DWKG7A 1.0uF 400VAC 250V 3.15A 220V/18V MP28GA (L=400mm) 323-HDS106 RCA120A001 IC-9630DWLA6A 2.0+30F 400VAC 323-HDS103 QUANTITY 1 1 1 1 1 1 1 1 1 1 REMARK

20

5. REFRIGERANT CYCLE
INDOOR UNIT Evaporator

Cross flow fan

Connecting pipe

Service valve Service valve

Accumulator Compressor

Capillary tube

Condenser

Dryer

Propeller fan OUTDOOR UNIT Refrigerant flow

Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter.
Model Name Contents

DSB-090L ID1.6 x OD3.2 x L600 1170g DSA-100L ID1.6 x OD3.2 x L600 1150g

DSB-120L ID1.6 x OD3.2 x L600 1300g DSA-120L ID1.6 x OD3.2 x L600 1200g

Capillary tube Charge Quantity

Model Name Contents

Capillary tube Charge Quantity

21

6. CONTROL BLOCK DIAGRAM

Unit on lamp Timer lamp Air-clean lamp Natural lamp

Remoto Energency

Signal receiver

Operating Mode Fan Speed Timer Selection

Operation

Flap Position Temp. Setting ON/OFF

Room air temp. Indoor coil temp.

SLEEP REMOCON Circuit for signal receiver A/D converter Beeper MICRO CONTROLLER lnitialization Clock generation DC5V DC power supply DC12V
STEPPING MOTOR ON/OFF COMP RESSOR ON/OFF

Transformer

AC220V 50Hz

Circuit for motor driving

Circuit for relay driving

Circuit for TRIAC control

Relay K1

TRIAC

Stepping Motor 1

Compressor outdoor fan motor

Indoor fan motor

22

7. ELECTRIC CIRCUIT DIAGRAM

1 ELECTRIC CIRCUIT DIAGRAM
DSB-090L/DSB-120L/DSA-100L/DSA-120L

EXPORT

L1

1
Indoor Unit Fan Motor

2 3
N

I.D.C
SWING MOTOR

L1

TERMINAL BLOCK

S
TRIAC K1 COMP. RELAY

DOMESTIC
TRANSFORMER

Display Part Control Part Signal Receiver ROOM AIR SENSOR

OVERLOAD PROTECTOR COMPRESSOR OUTDOOR UNIT FAN MOTOR CMC FMC

Remote Controller

INDOOR COIL SENSOR

23

Description
1. After the power ON/OFF button is pressed once, the relay and triac are turned ON or OFF per the remote control setpoint. TRIAC is controlled per the fan speed selection. RELAY is controlled per the operation mode selection.

2. If the power ON/OFF button is pressed once more, the relay and triac are turn off and the unit stops operation.

3. The unit turns on or off according to the temperature setpoint by sensing the room air temperature through thermistor.

4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to the temperature differance between room temperature and temperature setpoint.

5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.

24

8. TROUBLE SHOOTING

Troub

Is the unit display normal? YES

Is the po applied t unit YES

NO

Outdoor unit does not run?(note. 1) YES

Is the power no check the volta L & N of te bloc NO YES

Does the compressor run normally? YES Indoor unit does not run(note 1) Is the unit display mormal? NO YES Check the failure code according to the self diagnostic (note 2) NO

press the powe button on remo YES

Normal

Does t beeper be times YES

YES

check the connecting point of magnetic contactor

NO

Is the dis all off YES

check the failure code according to the self-diagonostic (note 2)

Check the conne PCB connected t Check the disp

ble

ower to the t

NO

Check power supply mains or interconnection wires

e ormal? age between erminal k

NO

Check the wiring of indoor

er ON/OFF ote controller

Is the switch position on switch pannel at "Remote" YES

NO

Place the switch position to the "Remote" and then Check it once more

NO

the eep two s? NO

Does control PCB status LED repeat one second "on and off"?

splay f?

control PCB fault Micom or reset IC fault

YES

ector on display o control PCB lay PCB itself

Check the remote signal receiver Check the connection between signal receiver and control PCB

Note 1) !Neither indoor unit nor outdoor unit runs. Check the following points first. (There are following case in normal operation) a. Is the timer mode set the "timer ON". b. Is the timer mode set the "timer-OFF" and the time had passed? @ Neither outdoor fan nor compressor runs while indoor fan runs. Check following points first. (There are following cases in normal operation) a. Is the temperature set point suitable? b. Has the 3 minutes time guard for compressor operated?

Self-Diagnostic Function
1) Error Code 1 !Check the connector of room air thermistor. (or connecting wire) @ Check soldering of connecting on control P .C.B. (Error of soldering or short) # Check the resistance of room air thermistor. 2) Error Code 2 !Check the connector of indoor coil thermistor. (or connecting wire) @ Check soldering of connecting on control P .C.B. # Check the resistance of indoor coil thermistor. 3) Error Code 3 !When the compressor do not run. i) Check the voltage between L and Y of terminal block. (Indoor Unit, Outdoor Unit) ii) Check connecting wire of indoor unit and outdoor unit. iii) Check relay KI, IC-U4 on power P.C.B @ Check fixing of indoor coil thermistor. # Check the GAS LEAKAGE of the pipe. 4) Error Code 4. !Check the circuit of Motor Control. @ Check wiring of Motor # Check the Motor i) Sensor of Motor ii) Motor Winding.

26

Neither Indoor Unit nor Outdoor Unit Runs

Confirm following statement. When the unit operate normally, Sometimes the outdoor unit and indoor unit cannot operate. !Check the function select switch. Is it timer mode? @ The function select switch locafe the sleep mode and is the setting time over? # Is the setting mode DEHUMIDIFIER mode? $ When the unit is DEHUMIDIFIER mode while in the auto mode, the outdoor unit and indoor unit does not run.

The power is applied to the unit

Rating voltage Check the voltge between L and N of terminal block under 90%

Check the Breaker or Fuse

Rating voltage more than 90% No Self Diagnostic function is ON Yes No Check according to self Diagnostic function No

Check the indoor unit display is the display all off?

Yes Press the ON/OFF switch of Remote Control Is the indoor unit display all off?

Pull out the power plug and then insert the power plug after 5 second

Control P .C.B defect

Control P .C.B is normal Recheck from the beginning

27

Outdoor Unit Runs but Indoor Fan Do Not Run

Check rotation of indoor fan Rotate indoor fan by hand YES Check input Voltage of Fan Motor connector at power P.C.B Rating voltage under 90% Check the power P.C.B. The circuit for triac control NO Check the Fan Motor bearing and fan

Rating Voltage more than 90% Open or short Check the winding resistance of Indoor unit fan motor Normal Check the fan motor capacitor Change of fan motor

Check the connecting wire of indoor fan motor

Run again

Check the starting of indoor fan motor Do ERROR 4 occur? Yes Change indoor fan motor sensor

No

Normal

Run again

28

Outdoor Fan and Compressor Do Not Run

Confirm following statement. When the unit operate normally, Sometimes the outdoor unit and indoor unit cannot operate. !Is the setting temperature proper? @ Is the unit during 3min. Time delay of compressor. # During frost prevention of lndoor unit. $ During dehumidifier mode.

Check the voltge between L and N of indoor unit terminal

Rating voltage under 90%

Check the wiring and voltage within doors

Rating voltage Check the voltge between L and N of outdoor unit terminal under 90%

Check the connecting wire

Check the voltge between L and Y of outdoor unit terminal

Rating voltage under 90%

Check the connecting wire

Check compressor, outdoor fan motor individually

29

Only Compressor Do not Run

- Check the following at cooling mode Rating voltage less than 90% Check the control P .C.B the circuit for relay driving.

Check the voltge between L and Y of indoor unit terminal

Rating voltage more than 90% Rating voltage Check the voltge between L and Y of outdoor unit terminal less than 90% Check the connecting wire between indoor and outdoor.

Rating voltage more than 90% Check the magnetic contactor Check the wiring of outdoor unit NG Change the magnetic contactor.

Check the compressor (Check the winding resistance)

Open or Short

Change the compressor.

OK Check the compressor capacitor

30

PCB DRIVING DESCRIPTION

1 PCB CIRCUIT DIAGRAM

CN1 1 2 3 4 5267-04A R4 1 1 2 10K 1 C5 104 2 2 + 5V 1 2 1 R1 12.7K + C1 10/16 R2 10K 2 1 C4 104 5V U1 1 C7 104 1 2 3 4 5 6 5V C19 1 2 104 CN3 9 10 11 12 13 14 15 16 8 7 6 5 4 3 2 1 1 U2 65004 2 R7 10K R8 10K R9 10K R10 10K 7 8 9 10 11 12 13 14 15 16 17 18 19 C20 1 2 2 BZ1 1 104 VAREF VASS R40 R41 R42 R43 R50 R51 R52 R53 R60 R61 R62 R63 R70 R71 R72 R73 RA0 RA1 RA2 RA3 P00 P01 P02 P03 P10 P11 P12 P13 TEST VSS VDD RC3 RC2 RC1 RC0 R92 R91 R90 R83 R82 R81 R80 HOLD XOUT XIN RESET K03 K02 K01 K00 R83 R82 R81 R80 P33 P32 P31 P30 P23 P22 P21 P20 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33

12V

B6B-XH-A

2 4
5V 8 7 6 5 4 3 2 1 R16 10K 2 R17 10K 2

R3 12.7K

C2 10/16

20 21 22

U5 TSA3100J CN8 35313-0310 1 2 FAN CAP 3 CN9 35328-0310 1 2 INDOOR FAN 3 CN11 COMP 1 4 1 1

L1 1 RU1 SNUBBER 2

R15 1K 1

U4 9 10 11 12 13 14 15 16

23 24 25 26 27 28

29 R36 1 2 330 30 31 32 D1 1N4004

2 3

K1

1 4 5 G4A 1 C8 104K/250V

B1P-LV-TA CN12 POWER 1 2 3 5096-03 FUSE1 1 3.15A Z1

1 3 2 1

D5

2 2 R40 10K 1 1 C23 103

1 3

1N4004 1 CN13 5281-03 TRANS INPUT D6 2

1N4004

BD1 2 4 + 1 1 C9 2 C10 104 1

U7 7812 3 2 + C11 1 1 1

Q1 KRC120M

R18 1K

U8 7805 3 2 C12 104

2200/35V 2 1

470/25V

C13 47/16

TRANS OUTPUT CN14 5281-02

 Circuit Description
14
C22 104 1 R20 R21 R22 R23 R24 R25 R26 10K 10K 10K 10K 10K 10K 10K 2 2 2 2 2 2 2 R27 1 5.6K 2 DIP1 1 2 3 4 5 DIP2 1 2 4 3 1 C17 4.7/50V + 2 10 9 8 7 6 C9 KIA7042P

11
5V

! TEMPERATURE SENSING @ STEPPING MOTOR DRIVING # TRIAC DRIVING FOR DIF $ BUZZER DRIVING % COMPRESSOR RELAY DRIVING ^ AC POWER SUPPLY & POWER LINE FREQENCY

5V X1 6M

MONITORING INPUT

12
1 5V 1 C21 104 2 R39 10K R37 330 2

13
R38 1K HOLE SENSOR CN15 1 2 3 5267-03

* DC POWER SUPPLY ( LED DRIVING ) SELECT SWITCH INPUT 1 RESET CIRCUIT 2 CLOCK GENERATION

R33 1K 1 R30 1 1 R31 1K 2 2 1K

R34 1K

SW2 1 2 3 MODE SELECT S/W

10 9
C101 103 2 1

3 RPM SENSOR INPUT 4 MODE SELECT SWITCH

5276-03 U101 GP3U77R CN16 CN101 1 2 3 4 5 6 7 2 1 2 3 4 5 6 7 1 3

5267-07 5266-07

LD101 2 1 LD102 2 1 LD103 2 1 LD104 2 1

R101 470 2

R102 1 470 2 R103 470 2 R104 470 2

R19 10K

5V

1 C14 104 2

6V

32

Power Supply(1)
C8 104K/250V AC 220V Z101 FUSE1 3.15A POWER TRANS + C9 C10 104 BD1 U7 7812 VI VO G + C11 C12 104

12V U8 7805 VI VO G + C13 47/16V

5V

C14 104

2200/35V

470/25V

DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving Photo Triac, Buzzer Driving Swing, Sweep Motor. AC voltage of secondary Power Transformer is rectified by Bridge Diode, and it is filtering by Main Condensor C9. Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812. And it is regulated +5V DC by Regulator IC7805. Z101 is serge filter and C10, C12, C14 is Noise filter.

Oscillator(2)

50 x1 51 6M

DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 6MHz resonator oscillatory Freqency. Ocillatory wave is as following Fig 2-1.

VDD-10%

VSS+10%

Fig 2-1
33

Sensor(3)
Room temperature and Evaporator temperature Sensor Input

EVA PT-K43C EVA PT-K43C

CN1 1 2 3 4 5267-04A

5V

R2 2 R1 12.7K 10K + C1 10/16 C4 104 R4 3 R3 12.7K + C2 10/16 1 10K C5 104 MICOM

DESCRIPTION
Number 2, 3 of Micom is Terminal of A/D convertor Input. Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put in 5V by ratio between R1 (12.7K) and R2 (12.7K). Relation between temperature and voltage is following Table 3-1. C1,2,3,4 is Noise filter.

Temperature (C) -10 0 15 25 40

Voltage (V) No. 1 0.21 1.40 2.24 2.80 3.52 Table 3-1 No. 3 0.21 1.40 2.24 2.80 3.52

34

Triac Driving(4)
12V N 2 AC 220V L

U5 TSA3100J

L1 1

MICOM KID 65004 38

RU1 SNUBBER

R36 330

TO MOTOR

DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac TSA3100J is supplied Trigger Signal. Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time delay part according to Fan Speed. (Ref. Fig 4-1) RU1 is Snubber.

AC220V

TRIGGER LOW SPEED LOW SPEED MEDIUM SPEED MEDIUM SPEED HIGH SPEED HIGH SPEED

MOTOR INPUT

Fig 4-1

35

Remote Controller(5)
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 44, which is gotten fid of Carrier (38KHz) from Receive Module (GP3U77R). Signal Wave repeat third as following Fig 5-1. But in Secondary Wave Custom Code is Reversed Face.

9ms

4.5ms

16bit

24bit

8bit

16bit

0.56ms

1.69ms 2.25ms bit 1

0.56ms

LEADER CODE

CUSTOM CODE

DATA CODE

CHECK SUM

TAILER

1.12ms bit 0

Fig 5-1

Fig 5-2 BIT STRUCTURE

Selecting Mode(6)
(SELECT S/W INPUT, OUTPUT)

5V

R33 1K MICOM 42 41 R31 1K

R34 1K

R30

1K P2 P1

MODE SELECT S/W

DESCRIPTION
There are Mode according to SW position as following Table 6-1. According as port of fixed Micom is Low, the unit is operating as following Table 6-1. POSITION P1 P2 MODE REMOCON EMERGENCY
Table 6-1

36

Micom Power Supply(7)

VDD

C7 104

1 2 5 6 MICOM 7 8 9 10

64 48 47 46 45

31 32

DESCRIPTION
MICOM Power is supplied 5V at Number 1 using VDD, Number 2 using reference of A/D converter Analog and Number 1 using Reference of A/D Converter Analog C7 is noise filter

37

Reset(8)
5V R27 5.6K U9 7042P

MICOM 49 + C17 4.7/50

DESCRIPTION
Voltage less than about 0.8V put in Micom Terminal of Number 49 and then Micom reset. Reset IC detect Power ON and Voltage less than 4.25V, and then send Reset Signal.

Vcc (+5V) 4.25V

t
DELAY TIME FOR POWER ON H RESET

L POWER ON

38

Function Selecting(9)
5V

R20 10K 63 62 61 60 19 20 21

R21 10K

R22 10K

R23 10K

R24 10K

R25 10K

R26 10K

DIPI J1 J2 J3 J4 J5 J1 J2 DIP2

MICOM

DESCRIPTION
Selecting function is as following table 9-1. RWhen power source is put at fist, Funtion selection input is recognized. And when the unit is running the microcomputer ignore variation of funtion selection input.
NO DIP1-1 DIP1-2 DIP1-3 DIP1-4 DIP1-5 DIP2-1 DIP2-2 MICOM PORT P63 P62 P61 P60 P19 P21 P20 FUNTION SELECT COOLING, HEATING POWER FREQUENCY MALCOMP AGING TIMER SHORT TARGET RPM
LOGIC=LOW DIP1 ON LOGIC=HIGH DIP1 OFF

C/O 50Hz NO YES YES

H/P 60Hz YES NO NO

THE TABLE OF INDOOR FAN RPM IN EATH MODEL

Buzzer Driving(10)
VCC 12V

DESCRIPTION
MICOM BZ1 KID 65004 37 6 11 R15 1K

Micom 37 Terminal put out Buzzer Driving Pulse, its output is driving Buzzer through Buffer. Ocillatory Frequency of buzzer is selected by internal Micom. This unit is setting at 4.1KHz.

39

Zero Crossing Detect(11)

VCC

Q1 KRC120M 1 TRANS OUTPUT 1 D5 2 2 2 1 2 1 3

2 1

R18 1K R19 10K

1 2 MICOM 55

D6

DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor Q1 is used to put in the Micom. Detail Driving is as following Fig 11-1. R19 is Resistance to limit current.

AC18V

The Number 55 of H Micom terminal L

DETECT POINT

R40 10K

C23 103

Fig 11-1

40

Stepping Motor Driving(12)

5V 12V R7 R8 R9 R10 10KX4 V2 15 MICOM 16 17 18 KID65004 CN3 1 2 3 4 5 6 B+ 1 2 3 4 M1 FOR SWING MP28GA

DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method. It is driving as following Fig 12-1. (Ring Count Method of 8 Status)

(Normal Rotating)
Fig 12-1

(Reversed Rotating)

41

2 REMOTE CONTROLLER LCD PANEL TEST

(1) Selecting the test mode !When is the OFF state. @ Press the Temperature Buttons ( , at the same time. ) # All display is on. $ Operating test flow press temperature Button. ( ) (2) Test mode cancellation !After test program is completed. @ If the reset button is pressed. (3) LCD panel test flow Next page is LCD panel test flow chart.

42

A. LCD PANEL TEST FLOW CHART

START

TS1 ON

All display ON

Select Key

Select Key

FAN SPEED display ON

All display off

Select Key

Select Key

FAN DIR. (L.R) Display ON

Mode display ON

Select Key

Select Key

Display at the beginning TEST OK

TEMP mode display ON

Select Key

Time display ON

43

B. LCD PANEL TEST FLOW

!All Display ON/OFF

@ OPERATING Mode display # TEMPERATURE Mode display $ TIMER Mode display

A TEMP. SLEEP TIMER AUTO

NATURAL L M H HOUR ON OFF
^ FAN DIR Mode display

% FAN SPEED Mode display

The option is LEFT/RIGHT direction.

A TEMP.
& Display at the beginning

AUTO

44

C. REMOTE CONTROLLER ASSEMBLY FUNCTIONAL TEST METHOD

TEST START Power Supply Select ON/OFF button Is Display at the beginning ON? Yes Is Display at the beginning ON? No No Check the Following BATTERY SPRING MICOM PCB LCD No Power supply again

Select Mode button

(A No

Is it normal?

ERROR

Select FAN SPEED button

Is it normal?

No

ERROR

Select FAN DIR. button

Is it normal?

No

ERROR

Select FAN DIR. button

Is display at the begining ON?

No

ERROR

Select TEMP Button ( ) . ,

(Whenever you selectted Temp. Button, it is changed by 1C (18~32C) No ERROR

Is it normal?

Select ON/OFF button

45

Is LCD display OFF?

No

ERROR

Select TIMER ON Button

Is it normal

No

ERROR

Select Timer Enter Button

TIMER ON display?

No

ERROR

Select CANCEL Button

Is all display OFF?

No

ERROR

Select ON/OFF Button Select OFF (Timer) Button (0.5~12 HOUR)

Is it normal?

No

ERROR

Select SLEEP Button

SLEEP MODE Display ON?

No

ERROR

Select SLEEP Button

Is display at the beginning ON?

No

ERROR

TEST OK!

46

9. KEY COMPONENTS OF ELECTRONIC CIRCUIT

(1) U1 (MICOM)

VAREF VASS R40 (AIN0) Temperature R41 (AIN1) sensor input R42 (AIN2) R43 (AIN3) R50 (AIN4) R51 (AIN5) R52 (AIN6) R53 (AIN7) R60 Stepping R61 Motor R62 Driving R63 (Left, Right) R70 R71 (WTO) Stepping Motor R72 (XTIN) Driving R72 (XTOUT) (UP, Down) RA0 RA1 Function S/W RA2 RA3 P00 P01 P02 P03 P10 P11 P12 P13 TEST VSS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33

VDD RC3 RC2 Function S/W RC1 RC0 R92 (SCK) R91 (SO) R90 (SI) R83 (T1) R82 (INT1) Zero crosing detect R81 (T2) R80 (INT2) Receiver HOLD (KE0) XOUT Oscilation XIN Reset curcuit RESET K03 K02 K01 K00 RB3 RPM DETECT RB2 RB1 REMOCON MODE RB0 EMERGENCY MODE P33 P32 Comp RELAY Driving P31 Indoor Unit motor Driving Buzzer Driving P30 P23 P22 LED Driving P21 P20

47

(2) U2, 4 (KID65004) DARLINGTON ARRAYS

IN1 1 IN2 2 IN 3 3 IN 4 4 IN5 5 IN6 6 IN7 7 GND 8 16 OUT 1 15 OUT 2 14 OUT 3 13 OUT 4 12 OUT 5 11 OUT 6 10 OUT 7 9 COMMON FREE WHEELING DIODES

KID65004AP
COMMON INPUT
10.5K 3K 7.2K

OUTPUT

GND

(Equivalent Circuit)

(Top View)

(3) U8 (KIA7805P) : VOLTAGE REGULATOR (5VDC)

SCHEMATIC DIAGRAM INPUT
100K 500 100 100 10K

240 3.3 K 200 0.3

OUTPUT

1 2 3
2.7 K 1.4 K 28K

6K

2K 0.19K

30pF Fin 2 is ground for Cose 221A. Case is ground for Case 1.

Pin 1. INPUT 2. GROUND 3. OUTPUT

500 6K 1K 5K

5K

GND

(4) U7 (KIA7812P) : VOLTAGE REGULATOR (12VDC)

10K 10K 210 16K 100 300 36K 64K 50K 300 012 50 200 200

INPUT

520 60K 26K

40 pF

OUTPUT

Pin 1. INPUT 2. GROUND 3. OUTPUT

20K

29K

20K

GND

(Equivalent Ciircuit)

48

(5) U9 (KIA7042P) : RESET IC

!
KIA70 42P VCC OUT

@
INPUT GROUND OUTPUT OUTLINE

GND

(6) U5 (TSA3100J) : PHOTO TRIAC

4 5

1 2 3

1. AC output (MT2) 2. AC output (MT1) 3. GATE 4. DC input (+) 5. DC input (-)

49

10. DISASSEMBLY INSTRUCTIONS

1 INDOOR UNIT
DSB-090L/DSB-120L/DSA-100L/DSA-120L
PROCEDURES 1. Stop the Air conditioner and disconnect the power cord from the wall outlet. Fig 1 2. Removing the insert Grille and Frame Grille. (Fig 1~2) !Draw up the insert Grille and remove it. @ Loosen two special screw for fixing the Cover Ter-Block. # Loosen three screw at the Body. $ Remove the Frame. PHOTOS

Fig 2

3. Removing the Control Box. (Fig 3) !Remove room and coil thermistors. @ Disconnect the fan motor lead wire from connection at the Control PCB. # Disconnect the stepping motor lead wire from connection at the Control PCB. $ Remove the select switch from connection at the Control PCB. % Loosen a screw for fixing ground wire. ^ Remove the Control Box

Fig 3

4. Removing the Drain Pan. (Fig 4) !Disconnect the Body drain hole. (left and right Body) @ Disconnect three hook and remove the Drain Pan.

Fig 4

5. Removing the Indoor Coil. (Fig 5~6) !Remove three screw for fixing indoor Coil at the Body. @ Remove the hook for fixing Bracket Pipe at the Back side Body. # Remove Indoor Coil.

Fig 5

6. Removing the Cross Flow Fan. (Fig 7) !Remove set screw for fixing Motor shaft. @ Remove Cross Flow Fan.

Fig 6

7. Remove Motor FCU and Bearing Plastic. Fig 7

50

2 OUTDOOR UNIT
DSB-090L/DSB-120L/DSA-100L/DSA-120L
PROCEDURES 1.Stop the air conditioner and disconnect the wire from Indoor Unit to Outdoor Unit. PHOTOS

2. Dissemble the case. (Fig 1~2) !Remove the Top Panel. (Lossen two screw and remove six hook) @ Remove the Front Cabinet. (Loon four screw and four hook) # Remove the Side Cabinet and Back Cabinet. (Loosen eight screw)

Fig 1

3. Removing the Propeller Fan. (Fig 3) !Loosen the Nut for fixing the propeller Fan. @ Remove the Plain Washer. # Remove the Propeller Fan.

Fig 2

4. Removing the Motor ODU. (Fig 4) !Loosen four screw at Bracket Motor. @ Disconnect the wire at Control Panel and remove Motor ODU.

Fig 3

5. Removing the Dual Capacitor. (Fig 5) !Disconnect the wire at Control Panel. @ Loosen a screw at Clamp Capacitor. # Remove the Dual Capacitor. Fig 4 6. Removing the Over load Protector. (Fig 6~7) !Loosen a Hex Nut at Terminal Cover. @ Remove the Terminal Cover. # Remove the wire at Over load Protector. $ Remove the Over load Protector.

Fig 5

Fig 6

Fig 7
51

3 EXPLODED DIAGRAM (Indoor Unit)

DSB-090L/DSB-120L/DSA-100L/DSA-120L

52

 DSB-090L/DSB-120L/DSA-100L/DSA-120L PARTS LIST(INDOOR UNIT)

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15-1 15-2 15-3 15-4 15-5 15-6 15-7 15-8 15-9 15-10 15-11 15-12 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART CODE 3100400201 3108001200 3101500400 3106400200 3100014400 7485401012 3100014300 3108100401 3106500800 3106300800 3100700800 3100700700 3107600300 3108000100 3100017500 3100503101 5EPV050100 3106900300 3104397100 3104397200 3108901120 3104896300 3102797900 3103400300 3100024000 3101397130 7111301611 3102200401 3103600300 3105500500 3100901000 3100900900 3100900800 3101401701 3100017800 3100017900 3100017700 3108400110 3102401500 3107500200 3100602400 3101201200 3104503900 3106001600 7S422 X 40B1 PART NAME BODY MOTOR FCU CUSHION MOTOR BEARING PLASTIC ASS'Y C.F.F. ASS'Y SET SCREW EVA. ASS'Y PAN DRAIN BLADE VERTICAL MN BAR BLADE BUSHING L BUSHING R FLAP MOTOR STEPPING CONTROL BOX ASS'Y BOX CONTROL TRANS CAPACITOR SH.M.B CONTROL PCB ASS'Y LED PCB ASS'Y TERMINAL BLOCK SENSOR I.D ASS'Y HARNESS KNOB RESET SWITCH MODE SELECT ASS'Y POWER CORD ASS'Y TAPPING SCREW FRAME LAMP INDICATE WINDOW SENSOR CAP FRAME L CAP FRAME C CAP FRAME R COVER TER-BLOCK FILTER ELECTRO ASS'Y FILTER CARBON ASS'Y FILTER PRE ASS'Y REMOCON ASS'Y INSERT GRILLE EMBLEM BRACKET PIPE CLAMP BRACKET PIPE PLATE MOUNTING SPECIAL SCREW SPECIAL SCREW Q'TY 1 1 2 1 1 1 1 1 12 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 13 SPEC ABS or HIPS 220V 50/60Hz CR SAN+G. F20% 6S-4 X 10-E ABS ABS ABS POM POM ABS MG28GA BUYER P.P+G.F20% DWA220A-50/60Hz 1.0F 400VAC FR-4 FR-4 323-HDS106 PTM-KD43C-D2 I.D EARTH ABS TS-11 & HARNESS BUYER TIS PAN 3 X 16 MFZN ABS MIPS ACRIL ABS ABS ABS ABS REMARK

BUYER ABS URETANE HIPS HIPS SBHG1 T2 4 X 16 MFNI LOCKING TT2 TRS SE 4 X 12 MFZN

I NO 15, 15-11, 16, 26, 28 Will be changed depend on export destination & buyer requirements.
53

4 EXPLODED DIAGRAM (Outdoor Unit)

DSB-090L/DSB-120L/DSA-100L/DSA-120L

54

 DSB-090L/DSB-120L PARTS LIST(OUTDOOR UNIT)

No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21-1 21-2 21-3 21-4 21-5 21-6 21-7 21-8 22 23 24 25 26 27 28 29 30 31 32 33 34

PART CODE
3100300501 3106000900 3102100800 3108134AE0 3100030CE0 3100030FE0 7400208411 7392800011 3100014100 3100015100 3105400700 3105400800 7347602011 3100020600 3100020700 3100014200 3100800600 3104503800 3100601901 3108000800 3108001300 3101801000 3100015400 3100029100 3104201301 3109500701 3109501201 3101201100 3108900900 3103800300 3101202000 7111301611 7112403011 3100800701 3100800501 3104201201 3101401900 3104201100 3102600300 3102100700 7112401211 7112402011 3106001600 7112401614 7S422X40B1 7112401214

PART NAME
PAN BASE COMP BOLT FOOT GROMMET COMPRESSOR ASS'Y WASHER PLANE NUT LOCK CONDENSER ASS'Y BRACKET SERVICE ASS'Y SERVICE VALVE SERVICE VALVE BOLT HEX PIPE DISCHARGE ASS'Y PIPE SUCTION ASS'Y FILTER ASS'Y CABINET BACK PLATE PARTITION BRACKET MOTOR MOTOR ODU FAN PROPELLER PANEL CONTROL ASS'Y PANEL CONTROL CAPACITOR DUAL CLAMP CAPACITOR TERMINAL BLOCK LOCK TWIST CLAMP CORD TAPPING SCREW TAPPING SCREW CABINET SIDE CABINET FRONT PANEL ORIFICE COVER GRILLE PANEL TOP HANDLE FOOT CUSHION TAPPING SCREW TAPPING SCREW SPECIAL SCREW TAPPING SCREW SPECIAL SCREW TAPPING SCREW

Q'TY
1 3 2 3 1 4 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 4 19 4 1 4 4 12

SPEC
SECC M8 X L46.5 MFZN SECC EPDM RCB120A001 RCB090A001 M8.4 X 0.D22 X T1.6 M8 X P1.25 MFZN

REMARK

B-120L B-090L

1/2" 1/4" M6 X L20 MFZN C1220T C1220T C1220T ABS or AES SBHG1 SBHG1 220-240/50Hz 220-240/50Hz ABS+G.F20%

B-120L B-090L B-120L B-090L

SBHG1 3.5+25F 400VAC 1.8+25F 400VAC SBHG1 323-HDS103 DATL-250 NYLON TIS PAN 3 X 16 MFZN TIS TRS 4 X 30 MFZN ABS or AES ABS or AES P.P ABS or AES ABS or AES ABS or AES NBR T1S TRS 4 X 12 MFZN T1S TRS 4 X 20 MFZN T2 4 X 16 MFNI LOCKING T1S TRS 4 X 16 MFNI+PVC/W TT2 TRS SE 4 X 12 MFZN TIS TRS 4 X 12 MFZN+PVC/W

B-120L B-090L

55

 DSA-100L/DSA-120L PARTS LIST(OUTDOOR UNIT)

No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21-1 21-2 21-3 21-4 21-5 21-6 21-7 21-8 22 23 24 25 26 27 28 29 30 31 32 33 34

PART CODE
3100300501 3106000900 3102100800 3108134AE0 3100030DE0 3100030EE0 7400208411 7392800011 3100014100 3100015100 3105400700 3105400800 7347602011 3100020600 3100020700 3100014200 3100800600 3104503800 3100601901 3108003000 3101801000 3100047900 3100029100 3104201301 3109502000 3109501201 3101201100 3108900900 3103800300 3101202000 7111301611 7112403011 3100800701 3100800501 3104201201 3101401900 3104201100 3102600300 3102100700 7112401211 7112402011 3106001600 7112401614 7S422X40B1 7112401214

PART NAME
PAN BASE COMP BOLT FOOT GROMMET COMPRESSOR ASS'Y WASHER PLANE NUT LOCK CONDENSER ASS'Y BRACKET SERVICE ASS'Y SERVICE VALVE SERVICE VALVE BOLT HEX PIPE DISCHARGE ASS'Y PIPE SUCTION ASS'Y FILTER ASS'Y CABINET BACK PLATE PARTITION BRACKET MOTOR MOTOR ODU FAN PROPELLER PANEL CONTROL ASS'Y PANEL CONTROL CAPACITOR DUAL CLAMP CAPACITOR TERMINAL BLOCK LOCK TWIST CLAMP CORD TAPPING SCREW TAPPING SCREW CABINET SIDE CABINET FRONT PANEL ORIFICE COVER GRILLE PANEL TOP HANDLE FOOT CUSHION TAPPING SCREW TAPPING SCREW SPECIAL SCREW TAPPING SCREW SPECIAL SCREW TAPPING SCREW

Q'TY
1 3 2 3 1 4 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 4 19 4 1 4 4 12

SPEC
SECC M8 X L46.5 MFZN SECC EPDM RCA120A001 RCA100A001 M8.4 X 0.D22 X T1.6 M8 X P1.25 MFZN

REMARK

A-120L A-100L

1/2" 1/4" M6 X L20 MFZN C1220T C1220T C1220T ABS or AES SBHG1 SBHG1 208-230/60Hz ABS+G.F20%

A-100/120L A-120L A-100L

SBHG1 2.0+30F 400VAC 1.8+25F 400VAC SBHG1 323-HDS103 DATL-250 NYLON TIS PAN 3 X 16 MFZN TIS TRS 4 X 30 MFZN ABS or AES ABS or AES P.P ABS or AES ABS or AES ABS or AES NBR T1S TRS 4 X 12 MFZN T1S TRS 4 X 20 MFZN T2 4 X 16 MFNI LOCKING T1S TRS 4 X 16 MFNI+PVC/W TT2 TRS SE 4 X 12 MFZN TIS TRS 4 X 12 MFZN+PVC/W

A-120L A-100L

56

5 CONTROL BOX ASSEMBLY

&
H1 H2

H4

^ @

%
S H3

! $

57

 DSB-090L/DSB-120L/DSA-100L/DSA-120L
No 1 2 3 4 5 6 7 8 H1 H2 H3 H4 S H5 PART CODE 3100503101 3104397100 3104397200 3103400300 3101395030 3108901120 5EPV050100 3106900300 3102797600 3102797500 3102797400 3102797900 3104896300 3102797161 PART NAME CONTROL BOX CONTROL PCB ASS'Y LED PCB ASS'Y KNOB RESET SWITCH POWER CORD ASS'Y TERMINAL BLOCK TRANS FORMER CAPACITOR SH.M.B HARNESS I/D COMP HARNESS LED PCB HARNESS MODE SELECT HARNESS I/D EARTH SENSOR ID ASS'Y HARHESS POWER Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PTM-KD-43C-D2 323-HDS106 DWA220A-50/60Hz 1.0F 400VAC SPEC P .P+G.F 20% FR-4 FR-4 ABS BUYER REMARK

POWER CORD ASSY

BUYER UDECO DEMOCO DEPCO DAECO DEK SHERKAWI UET DECA MIAMI PART CORD 3101395030 3101395030 3101395030 3101395030 3101395030 3101395030 3101395040 3101397201
58

REMARK

SERVICE MANUAL
DAEWOO ELECTRONICS CO., LTD OVERSEAS SERVICE DEPT.

DEAWOO ELECTRONICS CO., LTD

686, AHYEON-DONG MAPOGU, SEOUL, KOREA. C.P.O. BOX 8003 SEOUL KOREA TELEX: DWELEC K28177-8 CABLE:"DAEWOOELEC" FAX: +82-2-364-5588 TEL: +82-2-360-7114, 8114 http://www.dwe.daewoo.co.kr

S/M NO. : DSB090L010

PRINTED DATE: JUL.1998