Astra HD9 e5-4x2-GB

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EURO 5

Step 2

Chassis 4x2
chassis 4x2
42.41 / 42.44 / 42.48
800 M

236
3424(*)
3144(*)
°
27,9

H
18,2
291 ° 378
145 1827
2096
1525 X S 300
2500
K1

K2
(*) Unloaded

DIMENSIONS (mm) (Tyres 315/80R22.5 156/150K)


H TURNING
X K1 K2 M S DIAMETER
UNLOADED LOADED BETWEEN
SIDEWALKS WALL TO WALL

3800 6775 7075 4450 1450 13800 15500


4200 7575 7875 5250 1850 15100 16700
1117 1134
4600 8375 8675 6050 2250 16300 18000
5100 8875 9175 6550 2250 17800 19500
M: indicative value to be checked with the bodybuilder.

EURO 5
WEIGHT (kg)
Distribution net weight (*) Max. technical weight
Gross Combination
1st axle 2nd
st nd
X axle net weight 1 axle 2 axle Gross Vehicle weight
Weight

3800 5047 2389 7436


4200 5044 2440 7484 8000
8500(1) 13000 22000 55000
4600 5054 2514 7568
9000(1) (2)
5100 5093 2530 7623
(*) Weight including oil, fuel, spare wheel, driver Kg.75
(1) With tyres 1st axle 385/65R22,5 160 J or 365/85R20164G. Other tyres available, subject to the Astra technical office approval.
(2) Only for HD9 42.48 at max speed 50 Kph. Michelin/Pirelli tyres. Higher speed are allowed with load reductions subject to the Astra
Technical office approval.

07-2012
ENGLISH
Technical data and general specifications - validity to be checked for the individual countries concerned
ENGINES
CURSOR 13 turbo intercooler diesel injection/cycle with electronic unit injection pumps. 6 in-line cylinders. Single block head, four
valves per cylinder, light alloy pistons. Total displacement: 12.882 cm3. Bore for stroke: 135 x 150 mm.Water cooling. Viscostatic
cooling fan. Dry air filter with safety cartridge. Vertical muffler. Emissions according to 5 regulation norms SCR (Selective
Catalytic Reduction) system composed of catalytic muffler, AdBlue-tank, injection and control system.

42.41 42.44 42.48


Model IVECO F3B E3681D IVECO F3B E3681G IVECO F3B E3681F

Max. power (EEC) 302 kW ( 410 cv) 324 kW (440 cv) 353 kW (480 cv)
Corresponding rpm 1.900 rpm 1.900 rpm 1.900 rpm
Max. torque (EEC) 1.900 Nm (194 kgm) 2.200 Nm (224 kgm) 2.300 Nm (234 kgm)
Corresponding rpm 1.000-1.440 rpm 1.000-1.440 rpm 1.000-1.440 rpm

Turbine WG Waste Gate VGT variable geometry

GEARBOX
Manual ZF gearbox Ecosplit 4 technology with servoshift, 16 synchronised forward speeds + 2 reverse.
ZF 16 S 2220 TO for HD9 42.41 / HD9 42.44 and ZF 16 S 2520 TO for HD9 42.48.
On request:
ZF 16 S 2320 TD
Speed [kph] calculated at maximum power rpm (Tyres 315/80R22.5 156/150K)
Gears
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 RM RM
Gear ratios 13.80 11.54 9.49 7.93 6.53 5.46 4.57 3.82 3.02 2.53 2.08 1.74 1.43 1.20 1.00 0.84 12.92 10.80

3.793 7.3 8.7 10.5 12.6 15.3 18.3 21.9 26.2 33.1 39.6 48.1 57.5 70.0 83.4 100.1*119.1* 7.7 9.3
ZF 16S2220TO
ZF 16S2520TO
Rear axle ratio

4.229 6.5 7.8 9.5 11.3 13.7 16.4 19.6 23.5 29.7 35.5 43.2 51.6 62.8 74.8 89.8 106.9* 6.9 8.3
5.009 5.5 6.6 8.0 9.6 11.6 13.9 16.6 19.8 25.1 30.0 36.4 43.6 53.0 63.2 75.8 90.2* 5.9 7.0
5.558 4.9 5.9 7.2 8.6 10.5 12.5 14.9 17.9 22.6 27.0 32.8 39.3 47.8 56.9 68.3 81.3 5.3 6.3
6.095 4.5 5.4 6.6 7.9 9.5 11.4 13.6 16.3 20.6 24.6 29.9 35.8 43.6 51.9 62.3 74.1 4.8 5.8
6.588 4.2 5.0 6.1 7.3 8.8 10.6 12.6 15.1 19.1 22.8 27.7 33.1 40.3 48.0 57.6 68.6 4.5 5.3

(*) Max speed 90 km/h. Other speeds available, subject to the Astra technical office approval.

P.T.O.

On request:

Gearbox ZF16S2220TO-ZF16S2520TO Max. torque


Application
P.T.O. Ratio Nm.
ZF NH/1b 0,91/1,09:1 1000 For tipping unit pumps, pumps for cranes, ecc..
ZF NH/1c 0,91/1,09:1 1000 For tipping unit pumps, unit pumps for concrete, pumps for cranes, ecc..
ZF NH/4c 1,17/1,40:1 430 For tipping unit pumps, ecc..
ZFN221/10bpl+PL+NL/1c 1,75/2,09:1+0,91/1,09:1 560+600 double PTO for concrete pumps

Power take off at flywheel (ratio 1,29:1) max available torque 900 Nm for concrete mixers.

Technical data and general specifications - validity to be checked according to each individual country.
CLUTCH STEERING
Single dry plate, diameter 17”. Pull type engagement with Hydraulic power steering ZF 8098 with variable ratio

Chassis 4x2
diaphragm spring. Hydro-pneumatic power steering engagement 1:22.2/1:26.2. Hydraulic pump with gears flanged to engine.
control, with driven disk wear recovery slave cylinder. Steering linkage with self lubricating floating joints. Steering
On request: Ceramic clutch 17”. column adjustable in height and angle.

AXLES TYRES
FRONT FRONT: 315/80R22,5 156/150 K Single tubeless
Steering, hot moulding in high tensile steel. Wheel stud REAR: 315/80R22,5 156/150 K Twin tubeless
protection. Spare wheel on the chassis.
REAR Other Possible combinations:
Driving axle with dual reduction, central with bevel gear
pair, final in wheel hubs by means of epicycloidal assembly . TYRES ASSEMBLY
Lockable differential with pneumatic control from driver seat
On request: FRONT REAR
Rear-axle ratio 1:4,229
Rear-axle ratio 1:5,009 13 R 22,5 156/150G
Rear-axle ratio 1:5,558 S D
12 00 R 20 156/150G
Rear-axle ratio 1:6,095
Rear-axle ratio 1:6,588 385/65 R 22,5 160J* S
315/80 R 22,5 156/150K D
SUSPENSIONS S single
D double
FRONT (*) Mandatory with 9 ton front axle load.
Parabolic leaf springs with bushings,n° 4 leaves 24x90 mm, Other tyres available, subject to the Astra technical office
with hydraulic shock absorbers. approval.
Standard stabilizer bar.
On request:
Reinforced parabolic springs, n° 5 leaves 24x90 mm. BRAKES
REAR Front and rear "duo-duplex" self-adjusting wedge type brakes
Parabolic springs with bushings,n° 4 leaves 24x90 mm, with automatic play take-up.
+ 1 leaf 50x90 mm, with telescopic shock absorbers and Total net braking surface 6.184 cm2. ABS.
standard stabilizer bar. Service brake: Pedal controlled air brake, acting on all
wheels.
Solo vehicles, two independent circuits, one for 1st axle,
CHASSIS one for 2nd.
Towing vehicles, three independent circuits, one for 1st axle,
Special steel with high elasticity limit, two flat and parallel one for 2nd axle and another for the trailer.
side members (width 820 mm.), C section (320x70x8mm), Emergency brake: Incorporated in service brake.
cross members riveted to the frame. Parking brake: Manual spring-type mechanical with
R.B.M. (Rail Bending Moment): 143.149 Nm (14.592 Kgm). pneumatic control acting on 2nd axle wheels.
Steel front bumpers with headlamp protection grids, front IVECO BRAKE TURBO engine brake:
manoeuvring hook, rear underrun bar, steel fuel tank capacity HD9 410 braking power 200 kW (272 cv)
300 litres. HD9 440/480 braking power 255 kW (347 cv)
On request: On request:
1st axle immobiliser system.
Rapid attachment for compressed air for tyres’inflation. OFF/ROAD button for excluding ABS for speed < 15 kph.
Rear underrun bar in set back position. Hydraulic intarder (HD9 42.44 / HD9 42.48).
Extra long underrun bar for concrete mixer.
Rear manoeuvring hook.
Rear automatic towing hook.
Rubber mudguards on 2nd axle.
Side windlass for spare wheel.

PNEUMATIC SYSTEM
Two-cylinder 630 cc compressor , APU (Air Processing Unit)
that includes: regulation valve set at 10.3 bar, drier, 4-way
safety valve, pressure reduction valve for parking circuit and
services. 3 air tanks, capacity 30 litres + 2 with 20 litres.
ABS system and EBL (Electronic Brake Limiter).
EURO 5

Technical data and general specifications - validity to be checked according to each individual country.
ELECTRICAL SYSTEM SERVICE DATA(l)
Voltage: 24 V
Alternator generator 90 A - 28 V (2520 W). Engine oil sump and filters ........................................ 28
Accumulators: 2 in series, 170 Ah. Gearbox oil: ZF 16S2220TO/ZF 16S2520TO ................ 13
Starter motor 24 V 5,5 kW. Power steering oil ........................................................ 8,5
Mechanically controlled battery cut-out. Cab tipping oil ................................................................ 1
Anti-block system ABS with 4-conduits and 4-electric valves- Clutch circuit oil ........................................................ 0,5
electronic system. Integral PTO oil ........................................................ 3
Phonic wheels and sensors on 1st and 2nd axle. Rear axle with final red. oil ........................................ 16
1 electrical joint 7-pole(ISO 7638) for trailer ABS(if applicable). Cooling system water ................................................ 33
1 electrical joints 15-pole(ISO 12089-4091) for trailer lighting Diesel ........................................................................ 300
(if applicable). AD Blue ........................................................................ 45
Offset trim lights .
Electrical provision for outfitters.
Provision for diagnostics.
Provision for radio/cb (without speakers)
INSTRUMENTATION
Glow plug for cold start.
On request: Trip Computer multifunction dislay. Multiplex electronic system
170 Ah tropicalised accumulators; for fundamental information for the driver: average speed,
Reverse alarm; consumption and general information about the main components
Electrically controlled battery cut-out; for ideal use of the vehicle.
220 Ah accumulators. It also allows to carry out the daily controls on the vehicle at any
moment, thus optimizing the time and energies needed for
production’s purposes. Dashboard and ergonomic instrument
CAB board contain the function buttons and the identification commands.
Indicator lights: engine oil low pressure, alternator charging
White cab built in galvanised pressed steel with hydraulic low, main beam lights, side lights, engine warm-up, rear fog
tilting up to 60°. light, hazard lights, tractor turn indicators, trailer turn indicators
Tested on the most demanding off road routes. (if applicable), rotating lights (if applicable),cab lifted, axles
Cab suspension with 4 helicoidal springs with coaxial shock differential locked, differential lock, front brakes air pressure
absorbers and integrated dampers, anti-roll bar and end-of low, rear brakes air pressure low, trailer brakes air pressure
stroke pads. Tinted electric door windows. low (if applicable), parking brake engaged, splitter (reduction
Internal panels completely washable and fireproof. 4-speed on), slow speeds (1-4/9-12),power take-off on (if applicable)
ventilation and heating system with air recirculation system. air filters clogged, power steering oil level low, rear view mirrors
Air suspended 3-way adjustable driver seat with seat belts. heated (if applicable), tractor ABS, trailer ABS (if applicable),
Passenger seat with mechanical suspension and seat belts. main steering circuit failure, steering auxiliary circuit failure,
Compressed air quick coupling for cab cleaning low ureas’ level.
On request:
Air conditioning;
Cab rear window;
Car radio RDS, CD;
Car radio RDS, CD with steering wheel controls;
Car radio RDS, CD, MP3, Blue Tooth technology;
Engine hood with central mask in IC 575 colour;
External sun visor;
Extra cab colour: IC to be specified in the order;
Heated and electric powered rear view mirrors;
Remoted controlled and centralized closing of doors;
Roof hatch;
Rotating lights on top of the cab.

ASTRA Veicoli Industriali DEALER


Via Caorsana, 79
29122 Piacenza (Italy)
07 - 2012 A3502284

Tel. ++39-523/5431
Fax ++39-523/59.17.73
www.astraspa.com

Characteristics and equipment are subject to changes without prior notice.

Technical data and general specifications - validity to be checked according to each individual country.

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