Carryover/Frozen: Tolerances For Dimensions and General Requirements and
Carryover/Frozen: Tolerances For Dimensions and General Requirements and
Carryover/Frozen: Tolerances For Dimensions and General Requirements and
com
CARRYOVER/FROZEN
change level: 15
Supervisor
Author
This standard is being phased out and shall be used on carryover parts/programs only.
FCA ITALY -- ENGINEERING METHODS & TOOLS - BUSINESS ME ...
FCA ITALY -- ENGINEERING METHODS & TOOLS - BUSINESS ME ...
DO NOT USE THIS STANDARD ON NEW PARTS/PROGRAMS or add this standard as a change to any
model. This standard may be retained on CATIA/NX models revisions, if it was included at the beginning
of the program. Contact the originating department identified with this standard for the proper
replacement standard.
ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE
CONFIDENTIAL
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT BY FCA ITALY S.P.A..
IN CASE OF DISPUTE, THE ONLY VALID REFERENCE IS THE ENGLISH EDITION
GENERAL REQUIREMENTS AND
Fiat Group TOLERANCES FOR DIMENSIONS AND DESIGN STANDARD
Automobiles GEOMETRIC AND DIMENSIONAL 01444
FEATURES WITHOUT INDICATIONS ON
NORMAZIONE Page: Sheet
1/14 1
DRAWINGS
Date: 10/03/2013
TFO
Code
PURPOSE OF THE STANDARD
B
without indication on drawings, with particular reference to linear and angular geometric and
dimensional features.
To simplify technical drawings while guaranteeing uniform assignment of required tolerance values.
15 Ch.
Edition
Change Date Description
= June '85 Edition 10 N -- Previous edition completely rewritten (was Ed. 9 Ch. A). (AF)
A Feb '87 Added § 1.11. (AF)
B March Cancelled § 1.6 (Off-the-shelf part tolerances) and changed (AF)
EDITION. IF THE ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID
WRITTEN CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR
’87 § 1.5.
= Oct. ’69 Edition 11 -- Changed § 1.5 and 1.10. (AF)
= 02/03/04 Edition 12 -- Grouped Std. 01455, 01455/01 and 01455/02 together. (FD)
= 03/12/04 Edition 13 -- Changed § 1.4, § 1.5, § 1.6, § 5 and § 9 and added § 3.1, § (FD)
3.2 and § 6.
A 06/25/04 Changed § 1.5 and added § 1.11. (FD)
= 07/21/08 Edition 14 -- Changed § 1.11. (FD)
= 03/22/10 Edition 15 -- Changed § 1.5 and added § 2.1. (CL)
A 05/19/10 Edition 15 Changed Annex 2. (CL)
B 10/03/13 Edition 15 Changed § 2: Standard 01304 Suppressed and Repalced (CL)
(UNI 3975 / 4820 / 3974 / 73) (LL)
CONFIDENTIAL
REFERENCE.
ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE
1.1
Dimensions
1.2
Symbols
Std. 01366/01
1.3
Surface roughness
Std. 01370
1.4
Shape tolerance
1.5
Maximum allowed dimensional and shape errors for dimensions without indication on
drawings
-- miscellaneous parts:
S see Std. 01460 (for documents issued before 03/01/1983)
S see § 3 (for documents issued after 03/01/1983)
-- for bolts: Std. 01481, 01380, 01390 and 01307
-- for threaded holes: Std. 01560, Spec. 9.52605/01
-- for body parts: Std. 00237
-- for surfaces and edges of doors and lids to be assembled with flanging in coupling areas: Std.
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
00237
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
-- for shape and dimensions of tabs for body part joints obtained by slide bending: Std. 00216
-- for shape and dimensions of tabs for body part joints obtained by shearing or trimming: Std.
EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
00217
-- for tolerances of single pressed body parts: Std. 00237
-- for mobile body couplings nominal gap and profile tolerances: Std. 80035, 80084 and 80087
-- for dimensional and shape tolerances of windscreen, rear window and fixed side window
seats: Std. 80039
-- for body holes and surfaces for primary and complementary references: Std. 00285
-- for body holes and slots: Std. 01328
-- for body part dimensional tolerances in terms of surface profiles, contour profiles and
correlated profiles: Std. 00223
CONFIDENTIAL
1.6
References according to Fed. Std. 302 and ISO 3795
For evaluating fire resistance of non-metallic materials for parts fitted inside the passenger
compartment: Std. 7-G2000.
1.8
Product classification and features (Criteria to be adopted by FIAT Design)
See Spec. 9.01102/10 and Std. 00160.
1.9
Components subject to legal requirements
See Std. 01930.
1.10
Components with "Report" features
See Spec. 9.01120.
1.11
Requirements for all tolerances indicated on drawings
Tolerances indicated on drawings for all features are 4σ (see Spec. 9.01102/08).
Report features are an exception and are 5σ.
In this manner, 1.33 results for capability targets and 1.67 for report features.
2
INTRODUCTION
The standards listed in the Table in § 10 specify the dimensional and geometric tolerances (shape,
position, orientation and run-out) allowed for features shown on drawings without explicit tolerance
requirements.
This standard establishes four degrees of accuracy for linear and angular dimension tolerances. The
choice of one of these degrees must take the accuracy normally adopted in workshops into account.
Lower geometric tolerances (if necessary) or higher tolerances (if allowed) must be indicated one by
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE
one according to Std. 01376.
ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
The tolerances required in this standard may be adopted for finished parts obtained by chip removal or
by plastic deformation providing no other tolerance standards for specific production processes exists.
Application for parts obtained in different manner is possible after ascertaining that the degree of
accuracy complies with the requirements of this standard.
Required tolerances apply if this standard is quoted on drawings or in respective documentation.
Other tolerances established in other standards, if any, will only apply if they are quoted on drawings
or in respective documentation. The standard with higher tolerance will apply in case of doubt
concerning linear or angular dimensions.
CONFIDENTIAL
Geometric tolerances for any line and any surface are not specified in this standard.
Tolerances for linear and angular dimensions apply in the following cases:
d) external and internal linear dimensions, thrusts, diameters, distances (see Table 1); curvature
radii and chamfer heights (inclinations)
(see Table 2)
e) angular dimensions (see Table 3) both indicated or normally not indicated (e.g. 90 angles or
regular polygonal angles)
f) linear and angular dimensions which are obtained by machining joined parts
g) linear and angular dimensions of mechanical parts joined by welding.
Tolerances for linear and angular dimensions do not apply in the following cases:
h) linear and angular dimensions for which tolerances are indicated one by one
i) linear and angular dimensions for which standards related to other general tolerances are
indicated on drawings or in other documentation (see page 2)
j) auxiliary dimensions indicated in brackets (UNI 3975 / 4820 / 3974 / 73)
k) theoretical dimensions indicated in a box (Std. 01376)
l) circumference subdivision angular dimensions
m) right angles between axes crossing in absence of explicit angular dimension (90)
n) linear and angular dimensions which are obtained by connecting parts
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
2.1
GENERIC TOLERANCES FOR PRESSED STEEL/COLD ROLLED PARTS (ANNEX 1) AND HOT
ROLLED PARTS (ANNEX 2) NOT INDICATED ON DRAWINGS
ALLEGATO
ANNEX 1 1
Tolleranze geometriche
Generic generiche
geometric tolerances per stampati
for cold a freddo
pressed parts
ELEMENTO
PART: : Vedi norma
See Std. 0023700237
ELEMENTO COMPLETO
COMPLETE constandard
PART with componenti
standard components
riportati : indicated: Vedi norma
See Std. 0023700237
Tolleranzefor
Tolerances perstandard
componenti standard 1.4 X Y Z
indicated components
riportati :
piano
layingdi
2 / 100 giacenza
plane
COMPLESSIVI (C.S.) :
ASSEMBLIES: 2 X Y Z
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE
ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
2 X Y Z
2 X Y Z
Tolleranzefor
Tolerances perstandard
componenti
indicated standard
components 2 X Y Z
riportati :
piano di
laying
CONFIDENTIAL
2 / 100 giacenza
plane
ANNEX 2
CLASS A HOLE
CLASS B HOLE
plane
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
ASSEMBLIES:
CONFIDENTIAL
3
DIMENSIONAL TOLERANCES FOR FEATURES WITHOUT TOLERANCE INDICATION AND FOR
LINEAR AND ANGULAR DIMENSIONS
The dimensional tolerances required in the standards listed in § 10 do not apply to boxed dimensions
(Std. 01376) and to the auxiliary dimensions given by way of example only.
They additionally apply to dimensions obtained from drawing dimensions determined by calculations
or from records.
Tolerances are specified according to final machining of the features which delimit the dimensioned
feature.
If the dimension is delimited by two surfaces obtained with final machining for which different
tolerances are required (according to these standards), the required tolerance is that of the machining
degree with the broadest tolerance for both surfaces. For example, in case of nominal dimension
between a rough cast surface and a milled surface, the tolerance for rough cast surfaces is
determined for both.
3.1
Linear dimensions
Table 1
Deviations for linear dimensions, excluding curvature radii and chamfer heights
Degree of accuracy ≥0.5 ≥3 ≥6 ≥30 ≥120 ≥400 ≥1000 ≥2000 ≥4000 ≥8000 ≥12000 ≥16000
≤3 ≤6 ≤30 ≤120 ≤400 ≤1000 ≤2000 ≤4000 ≤8000 ≤12000 ≤16000 ≤20000
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE
ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
B (average)* ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 ±4 ±5 ±6
D (very rough)
- ±0.5 ±1 ±1.5 ±2 ±3 ±4 ±6 ±8 ±10 ±12 ±12
Deviations must be indicated directly on the nominal dimensions for dimensions smaller than 0.5 mm. * See §6
Table 2
CONFIDENTIAL
C (rough)
±0.2 ±1 ±2 ±4 ±8
D (very rough)
Deviations must be indicated directly on the nominal dimensions for dimensions smaller than 0.5 mm.
3.2
Angular dimensions
Tolerances for angular dimensions apply regardless of
the actual dimensions of the part, i.e. the angular
deviations must appear for parts in both maximum
material condition and for parts in minimum material
condition.
Dimensional deviations do not limit shape errors of sides
or surfaces which form an angle.
Angular deviations are given (see Table 3) according to
the nominal dimension of the shorter side.
EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
CONFIDENTIAL
Table 3
Deviations for angular dimensions
Degree of accuracy
≥ 10 ≥ 50 ≥ 120
≤ 10 ≥ 400
≤ 50 ≤ 120 ≤ 400
A (accurate)
± 1° ± 30' ± 20' ± 10' ± 5'
B (medium) *
** Dimension l1 (for angle ) and dimension l2 (for angle ) must be taken as the shortest side of the angle.
* See §6
4
GEOMETRIC TOLERANCES FOR FEATURES WITHOUT TOLERANCE INDICATION
AND FOR LINEAR AND ANGULAR DIMENSIONS
Shape tolerances of any line or surface are not considered suitable for a general tolerance
requirement therefore must be specified one by one on drawings when necessary according to Std.
01376 (or specific standards).
Position tolerances assigned considering theoretically exact dimensions (which are therefore boxed)
must be specified on drawings according to Std. 01376.
The rule that all tolerances (dimensional or geometric) are mutually independent applies.
Consequently, geometric tolerances may still be used when the part is at the maximum dimensional
tolerance limit (rectilinearity, planarity, orthogonality etc.) providing it is not a coupling because in the
latter case the envelope condition must be respected and the maximum material principle always
applies.
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE
It is important to note that the envelope condition requires that the surface of the part must be within
ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
the ideal surface determined by the maximum and minimum limit values.
Furthermore, the maximum material principle binds the geometric tolerance value to the actual
dimension of the part in a coupling (Std. 01377).
Geometric tolerances apply regardless of real dimensions of the machined part. All tolerances must be
respected independently.
Geometric tolerances may be used also for parts with maximum material dimensions.
The limiting envelope condition additionally applies to couplings.
4.1
Rectilinearity and planarity
Rectilinearity and planarity tolerances are shown in Table 4.
CONFIDENTIAL
The nominal dimension to be considered for choosing the tolerance value is the length of the
concerned line for rectilinearity tolerances or the length of the longer side of the surface or diameter of
the circular surface for planarity tolerances.
Table 4
* See § 5.
4.2
Circularity
Circularity tolerance is equal to the numeric value of the diameter tolerance but must not exceed the
radial run-out values indicated in Table 6.
4.3
Cylindricity
Cylindricity tolerances are not established.
Envelope conditions according to Fig.1 and 2 thus apply for cylindrical couplings .
The surface of the machined part for shafts must not exceed (envelope conditions) the ideal geometric
shape (cylinder) of the maximum dimension.
Furthermore, the real dimension must not be smaller than the minimum dimension in any point.
NOTE: The maximum dimension of the shaft must be checked using a go-no-go ring gauge.
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
Min. Max.
Dim. Figure 1
Max.
The surface of the machined part must not be smaller with minimum dimension than the ideal
geometric shape of the minimum dimension (cylinder). Furthermore, the real dimension must not be
larger than the maximum dimension in any point.
NOTE: The minimum dimension of the hole must be checked using a go-no-go plug gauge.
The longest of the two parallel parts is taken as reference part. Either part may be taken as reference
if they both have the same nominal dimension. The parallelism tolerance must be separately indicated
according to Std. 01376 if these considerations on reference parts are not applicable.
The envelopment condition according to Fig. 3 and 4 applies for couplings with flat surfaces. In a
particular coupling with parallel external surfaces (similarly to the shaft in Fig. 1) the maximum
dimension of these surfaces must not be larger than the ideal geometric shape in any point (envelope
conditions). Furthermore, the real dimension must not be smaller than the minimum dimension in any
point.
In a particular coupling with parallel internal surfaces (similarly to the hole in Fig. 2) the minimum
dimension of these surfaces must not be smaller than the ideal geometric shape in any point
(envelope conditions).
Furthermore, the real dimension must not be larger than the maximum dimension in any point.
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE
ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
Parallel flat surfaces
Parallel flat surfaces
Part Part
Tolerance Tolerance
CONFIDENTIAL
4.5
Orthogonality and inclination
Orthogonality and inclination tolerances are not established. General tolerances for angular dimensions may be
adopted instead.
Table 5
R 0.3
S* 0.5
T* 1
U 2
4.7
Coaxiality
Coaxiality tolerances are not established. The maximum coaxiality error may be equal to the radial
run-out as shown in Table 6 (because the radial run-out is the result of coaxiality and circularity
errors).
4.8
Radial run-out
Radial run-out tolerances are shown in Table 6. The revolution axis is the reference part when
realisable with adequate accuracy, otherwise the reference part is the longer part. Each part may be
taken as reference if they both have the same nominal dimension. The run-out tolerance must be
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE ITALIAN
indicated according to Std. 01376 if these considerations on reference parts are not applicable.
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
4.9
EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
Axial run-out
Axial run-out tolerances are shown in Table 6. The revolution axis is the reference part when realisable
with adequate accuracy, otherwise the reference part may be each symmetric revolution part.
Table 6
R 0.1
S* 0.2
T* 0.5
U 1
6
INDICATION OF DIMENSIONAL TOLERANCES ON DRAWINGS
The following linear and angular dimensional tolerances are defined respectively by quoting this
standard on drawings:
- A degree - (Table 1): for centre-to-centre distances (where centre-to-centre distance is that
between two axes and also the distance between an axis and an edge)
- B degree - (Table 1): for linear, internal, external dimensions, thrusts, diameters and distances
- B degree - (Table 2): for curvature radii and chamfer heights
- B degree - (Table 3): for angular dimensions
- C degree - (Table 1 and 3): for mechanical parts assembled by welding on linear and angular
dimensions concerned by the welding.
The geometric tolerances required in § 3 must always be specified with a specific note indicating the
type of tolerance and degree of accuracy:
Example: "Dimensional tolerances for dimensions without tolerance indication - Std.
01444, linear and angular dimensions, D degree".
The required degree of accuracy is indicated in a specific note on drawings if different degrees of
accuracy are required for the linear and angular dimension tolerances on any one part.
Example: "Dimension tolerances without tolerance indication - Std. 01444: Centre-to-
centre distance B degree - Linear dimensions C degree - Curvature radii C
degree - Angular C degree".
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE
7
ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
CLASSIFICATION OF FEATURES
The requirements contained in Spec. 9.01102 and Spec. 9.01102/10 apply for feature classification.
Consequently, the concerned feature is classified in "Secondary B" class in all cases in which the
allowed tolerance is inferred from this standard.
A different "class of importance", if needed, must be indicated on drawings also if the allowed
tolerance is equal to that specified in this standard.
CONFIDENTIAL
9
COMMON SUPPLY CATALOGUE PARTS
Reference must be made to the tolerance values declared by the supplier for common supply parts or
catalogue parts.
10
STANDARD TABLE
01455/10
indication of tolerance
EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
tolerance