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    Stationary Crusher Plant

    Uploaded by

    Mr. Slab
    The document describes a 200 ton per hour stone crushing plant. It lists the key components of the plant including a primary hopper, vibrating grizzly feeder, jaw crusher, secondary hopper, cone crusher, multi-deck vibrating screens, vertical shaft impactor, and conveyors. It provides specifications for each component and describes the flow of material through the crushing and screening process. Maintenance requirements are also listed.

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    © All Rights Reserved
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    Stationary Crusher Plant

    Uploaded by

    Mr. Slab
    159 views15 pages
    The document describes a 200 ton per hour stone crushing plant. It lists the key components of the plant including a primary hopper, vibrating grizzly feeder, jaw crusher, secondary hopper, cone crusher, multi-deck vibrating screens, vertical shaft impactor, and conveyors. It provides specifications for each component and describes the flow of material through the crushing and screening process. Maintenance requirements are also listed.

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    The document describes a 200 ton per hour stone crushing plant. It lists the key components of the plant including a primary hopper, vibrating grizzly feeder, jaw crusher, secondary hopper, cone crusher, multi-deck vibrating screens, vertical shaft impactor, and conveyors. It provides specifications for each component and describes the flow of material through the crushing and screening process. Maintenance requirements are also listed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    159 views15 pages

    Stationary Crusher Plant

    Uploaded by

    Mr. Slab
    The document describes a 200 ton per hour stone crushing plant. It lists the key components of the plant including a primary hopper, vibrating grizzly feeder, jaw crusher, secondary hopper, cone crusher, multi-deck vibrating screens, vertical shaft impactor, and conveyors. It provides specifications for each component and describes the flow of material through the crushing and screening process. Maintenance requirements are also listed.

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    © All Rights Reserved
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    SAEC

    Power of engineer to create a better world

    200 TPH
    STONE CRUSHING
    PLANT
    Plant is for small scale production line
    such as limestone, granite, river stone,
    basalt and so on to product aggregates for
    ready mix concrete, building material,
    construction site and others.

    +91 8128668159
    +91 9824016479
    +91 9998638535
    466 / 467, GIDC, MAKARPURA,
    VADODARA-390010, GUJRAT,
    INDIA

    MAIL: [email protected]
    [email protected]

    WEBSITE: www.ambicatech.com

    SAEC Crushing Plant can provide various size Crushing Plant according to
    customers' special requirements and hardness of stones.
    SAEC

    THE PRINCIPAL DESIGN PARAMETERS THAT DRIVE CRUSHING PLANT


    SELECTION AND CONFIGURATION INCLUDE:

     Capital cost  Life of mine/expansion plans

     Ore characteristics  Production requirements

     Safety and environment  Operational considerations

     Project location  Maintenance requirements


    SAEC
    Power of engineer to create a better world
    PROCESS
    DESCRIPTION:

     BRIDGE WALL

     PRIMARY HOPPER

     1100 X 4500 VIBRO. G. FEEDER

     PRI. JAW CRUSHER PSJ 1008

     SEC. HOPPER

     CONE CRUSHER PCC 22100

     VIB. SCREEN BS 5418 (3 DECK)

     VIB. SCREEN 1554 (4 DECK)

     800 X 1800 VIBRO. G. FEEDER

     VERTICAL SHAFT IMPECTOR

     CONVEYOR SAEC has been an innovator in steel erection and fabrication, continually
    exceeding customer expectations with quality exceeding customer
    expectations with quality service.
    SAEC OUR PLANTS
    SAEC
    BRIDGE WALL

    BRIDGE WALL:
    They provide rigidity to travel stone ground level to hopper level. Fully
    mobile crushing plants are directly fed by shovel or wheel loader and no
    haulage trucks are required.
    PRIMARY HOPPER

    PRIMARY HOPPER:
    Primary crushing plants can be equipped with gyratory crushers, jaw crushers, impact crusher or hammer crusher depending on
    material properties and required throughputs. We are able to provide mobile, semi – mobile or stationary plants and work together
    with our clients to choose the most suitable machine type depending on the mineral deposit, mine plan and mining method.
    1100 X 4500 VIBRO. G.

    FEEDER

    SPECIFICATION

    MODEL : FG 4511
    SIZE : 1100 mm X 4500 mm
    FRAME : HEAVYDUTY, STEEL PLATE IN
    WELDED CONSTRUCTION
    DRIVE : THROUGH “V” BELT PULLEY
    MOTOR : 7.5 + 7.5 KW
    LUBRICATION : GREASE LUBRICATION

    SAEC. HEAVY DUTY VIBRATING GRIZZLY FEEDER IS PROVIDED WITH GRIZZLY


    BARS ON TOP & WIRE MESS APERTURE DECK AT BOTTOM FOR POSITIVE SCALPING OF QUARRY REJECTS BEFORE PRIMARY CRUSHER.
    PRI. JAW CRUSHER PSJ 1008
    SPECIFICATION
    MODEL : PSJ 1008
    TYPE : HEAVY DUTY SINGLE TOGGLE
    FEED OPENING : 800MM X 1050 MM
    MAX. FEED SIZE : <-750 MM
    SWING JAW : HEAVY DUTY STEEL CASTING
    JAW PLATES : HIGH MANGANESE STEEL CASTING
    ECCENTRIC SHAFT : HEAVY DUTY, CARBON STEEL
    BEARINGS : HEAVY DUTY, SELF ALIGNING SPHERICAL ROLLER BEARINGS
    LUBRICATION : GREASE LUBRICATED
    CSS ADJUSTMENT : HYDRAULIC WEDGE
    SPEED : 240 RPM
    DRIVE : THROUGH V - BELT
    MOTOR : 110 KW X 1440 RPM MOTOR
    TYPE OF STARTER : STAR DELTA.
    : SPHERICAL ROLLER BEARINGS
    LUBRICATION : GREASE LUBRICATED IMMERSED LUBRICATION
    DRIVE : THROUGH V - BELTS

    SAEC.
    HEAVY DUTY SINGLE TOGGLE
    GREESE LUBRICATED PRIMARY
    JAW CRUSHER WITH
    CONSTRUCTION TO CRUSH
    MATERIAL UP TO < -750 MM.
    SEC. HOPPER / SEC. FEEDER FV 1808

    VIBRO FEEDER WITH UN-BALANCED


    MOTOR IS FITTED ABOVE THE CONE CRUSHER
    FOR CONTROLING THE FEED TO CONE
    CRUSHER.
    MODEL : FV 1808
    SIZE : 800 MM WIDE X 1800 MM LONG
    FRAME : HEAVY DUTY, STEEL PLATE IN WELDER
    CONSTRUCTION
    MOTOR : 1.5 + 1.5 KW DRIVE
    CONE CRUSHER PCC 22100

    MODEL : PCC 22100


    TYPE : HYDRAULIC CONE CRUSHER
    FEED OPENING : 300 MM
    MAIN BODY : HEAVY DUTY, CAST STEEL
    MENTLE CONCAVE: HIGH MANGANESE STEEL CASTING
    ECCENTRIC SHAFT : HEAVY DUTY CARBON STEEL
    BEARINGS : HEAVY DUTY, SELF ALIGNING SPHIRICAL ROLLER
    BEARINGS
    LUBRICATION : AUTOMATIC OIL LUBRICATION FOR MAIN BEARINGS,
    COUNTER SHFT BEARINGS GEAR PINION.
    AUTOMATIC GREASE LUBRICATION FOR SPIDER
    BEARINGS.
    CSS ADJUSTMENT : HYDRAULIC POWER PACK WITH PUSH BUTTON
    CONTROL
    DRIVE : THROUGH V- BELTS
    MOTOR : 155 KW X 1440 RPM MOTOR
    VIB. SCREEN BS 5418 (3 DECK)
    SPECIFICATION

    MODEL : BS 5418
    TYPE : HEAVY DUTY INCLINED CIRCULAR MOTION SCREEEN
    SIZE : 1830 MM WIDE X 5490 MM LONG
    NO. OF DECKS : THREE DECKS
    FRAME : HEAVY DUTY, STEEL PLATE IN WELDED CONSTRUCTION
    ECCENTRIC SHAFT : HEAVY DUTY, CARBON STEEL
    BEARINGS : HEAVY DUTY, SELF ALIGNING SPHERICAL ROLLER BEARINGS
    ECCENTRIC SHAFT : HEAVY DUTY, CARBON STEEL
    BEARINGS : HEAVY DUTY, SELF ALIGNING SPHERICAL ROLLER BEARINGS
    LUBRICATION : GREAS LUBRICATED IMMERSED LUBRICATION
    DRIVE : THROUGH V - BELTS
    MOTOR : 18.5 KW X 1440 RPM MOTOR
    VETICAL SHAFT IMPECTOR VSI 110
    SPECIFICATION

    MODEL : SAEC VSI 110


    FEEDING SIZE : 30 mm
    TYPE : VERTICAL SHAFT IMPECTOR
    MACHINE RPM : 1200 RPM
    FRAME : HEAVY DUTY, STEEL PLATE IN WELDED
    CONSTRUCTION
    SHAFT : HEAVY DUTY, CARBON STEEL
    BEARINGS : HEAVY DUTY, SELF ALIGNING SPHERICAL
    ROLLER BEARINGS
    LUBRICATION : AUTOMATIC GREASING LUBRICATION
    DRIVE : THROUGH V - BELTS
    MOTOR : 160 KW 1450 RPM
    CONVEYOR
    SAEC

    Maintenance
    Requirements

     Crusher wear parts

     Screen decks

     Feeder wear parts

     Conveyor skirting and adjustment

     Oil and lubrication

     Conveyor belt repair

     Visual inspections

     Electrical and instrumentation

    adjustments.

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