Sistema de Control de Refrigeración de Motor Nissan 350Z Coupe
Sistema de Control de Refrigeración de Motor Nissan 350Z Coupe
Sistema de Control de Refrigeración de Motor Nissan 350Z Coupe
B ENGINE
E
CONTENTS
PRECAUTIONS .......................................................... 2 RADIATOR (ALUMINUM TYPE) ............................... 14 F
Precautions for Battery Service ................................ 2 Disassembly and Assembly .................................... 14
Precautions for Supplemental Restraint System PREPARATION ................................................... 14
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- DISASSEMBLY ................................................... 14 G
SIONER” .................................................................. 2 ASSEMBLY ......................................................... 15
Precautions for Liquid Gasket .................................. 2 INSPECTION ...................................................... 17
REMOVAL OF LIQUID GASKET SEALING .......... 2 COOLINGFAN ........................................................... 18
H
LIQUID GASKET APPLICATION PROCEDURE..... 2 Removal and Installation ........................................ 18
PREPARATION ........................................................... 4 REMOVAL ........................................................... 18
Special Service Tools ............................................... 4 INSTALLATION ................................................... 18
Commercial Service Tools ........................................ 4 Disassembly and Assembly .................................... 18 I
OVERHEATING CAUSE ANALYSIS .......................... 5 DISASSEMBLY ................................................... 18
Troubleshooting Chart .............................................. 5 ASSEMBLY ......................................................... 18
COOLING SYSTEM .................................................... 7 WATER PUMP .......................................................... 19 J
Cooling Circuit .......................................................... 7 Removal and Installation ........................................ 19
ENGINE COOLANT .................................................... 8 REMOVAL ........................................................... 19
Inspection ................................................................. 8 INSPECTION AFTER REMOVAL ....................... 21
K
LEVEL CHECK ..................................................... 8 INSTALLATION ................................................... 21
LEAK CHECK ....................................................... 8 THERMOSTAT AND THERMOSTAT HOUSING ...... 23
Changing Engine Coolant ........................................ 8 Removal and Installation ........................................ 23
DRAINING ENGINE COOLANT ........................... 8 REMOVAL ........................................................... 23 L
REFILLING ENGINE COOLANT .......................... 9 INSPECTION AFTER REMOVAL ....................... 23
FLUSHING COOLING SYSTEM ......................... 10 INSTALLATION ................................................... 23
RADIATOR .................................................................11 WATER OUTLET AND WATER PIPING ................... 24 M
Removal and Installation .........................................11 Removal and Installation ........................................ 24
REMOVAL ............................................................11 REMOVAL ........................................................... 24
INSTALLATION ................................................... 13 INSTALLATION ................................................... 24
Checking Radiator Cap .......................................... 13 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 25
Checking Radiator .................................................. 13 Engine Coolant Capacity (Approximate) ................ 25
Thermostat ............................................................. 25
Radiator .................................................................. 25
Tightening Torque ................................................... 25
PRECAUTIONS PFP:00001
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” ABS002CR
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Liquid Gasket ABS000QL
faces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface.
● Remove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts, and bolt holes.
2. Wipe the gasket application surface and the mating surface with
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket tube to the tube presser.
● Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-47, "RECOMMENDED CHEMICAL PRODUCTS AND PBIC0003E
SEALANTS" .
EMA0622D
D
● As for the bolt holes, normally apply the liquid gasket inside the
holes. Occasionally, it should be applied outside the holes. Make
sure to read the text of this manual. E
● Within five minutes of gasket application, install the mating com-
ponent.
● If the liquid gasket protrudes, wipe it off immediately. F
● Do not retighten after the installation.
● Wait 30 minutes or more after installation before filling the
engine with oil and coolant. G
CAUTION: SEM159F
If there are specific instructions in this manual, observe them.
H
PREPARATION PFP:00002
The actual shapes of Kent-Moore tools may from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
S-NT052
S-NT564
S-NT224
S-NT225
PBIC0190E
CO
PBIC0836E
PBIC0847E
Inspection ABS000QQ
LEVEL CHECK
● Check if the reservoir tank engine coolant level is within the MIN
to MAX range when the engine is cool.
● Adjust the coolant level as necessary.
SMA412B
LEAK CHECK
● To check for leaks, apply pressure to the cooling system with the
tester.
Testing pressure : 157 kPa (1.6 kg/cm2 , 23 psi)
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could occur from high pressure coolant escaping from
the radiator.
CAUTION:
Higher test pressure than specified may cause radiator dam-
age. SLC756A
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.
Changing Engine Coolant ABS000QR
WARNING:
● To avoid being scalded, never change the engine coolant when the engine is hot.
● Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then turn the cap all the way.
● Be careful not to allow engine coolant to contact drive belts.
DRAINING ENGINE COOLANT
1. Remove engine undercover using power tools.
2. Open radiator drain plug at the bottom of radiator, and remove
radiator cap.
When draining all the engine coolant in the system, also perform
the following steps.
3. Remove the reservoir tank, drain the engine coolant and clean
the tank before installing.
PBIC0893E
G
KBIA1021E
● Use Genuine Thread Sealant or equivalent. Refer to MA-11, "RECOMMENDED FLUIDS AND I
LUBRICANTS".
Radiator drain plug: J
: 0.78 - 1.6 N·m (0.08 - 0.15 kg-m, 7 - 13 in-lb)
Cylinder block drain plug (LH):
: 17.6 - 21.6 N·m (1.8 - 2.2 kg-m, 13 - 15 ft-lb) K
Cylinder block drain plug (RH):
: 17.6 - 21.6 N·m (1.8 - 2.2 kg-m, 13 - 15 ft-lb) L
Cylinder block drain plug (Front side):
: 7.8 - 11.8 N.m (0.8 - 1.2 Kg-m, 69 - 104 in-lb)
M
3. Remove air relief plug on heater hose.
PBIC1050E
7. Stop engine and cool down to less than approximately 50°C (122°F).
● Cool down using a fan to reduce the time.
RADIATOR PFP:21400
A
Removal and Installation ABS000QS
CO
PBIC1670E
K
1. Radiator 2. Bracket 3. Mounting rubber
4. Radiator cap 5. Radiator hose (lower) 6. O-ring
7. A/T oil cooler hose 8. Radiator hose (upper) 9. Reservoir tank hose L
10. Cap 11. Reservoir tank 12. Drain plug
13. Radiator cooling fan assembly 14. Cover
WARNING: M
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator.
REMOVAL
1. Remove undercover using power tool.
2. Drain engine coolant from the radiator. Refer to CO-8, "Changing Engine Coolant" .
CAUTION:
Perform when the engine is cold.
3. Remove air duct and air cleaner case assembly. Refer to EM-15, "Removal and Installation" .
4. Remove reservoir tank and bracket.
5. Disconnect A/T oil cooler hoses.
● Install blind plug to avoid leakage of A/T fluid.
PBIC1052E
10. Remove cover, and then two A/C condenser mounting bolts
located in upper part of radiator.
PBIC1053E
INSTALLATION
● Install in the reverse order of removal. A
1. Pull the negative-pressure valve to open it and check that it closes completely when released. CO
● Check that there is no dirt or damage on the valve seat of the
radiator cap negative-pressure valve.
● Check that there are no unusualness in the opening and clos- C
ing conditions of the negative-pressure valve.
E
SMA967B
SLC882AB
PREPARATION
1. Attach the spacer to the tip of the radiator plate pliers A (special
service tool).
Spacer specification: 1.5 mm (0.059 in) thick x 18 mm (0.71 in)
wide x 8.5 mm (0.335 in) long.
2. Make sure that when radiator plate pliers A (special service tool)
are closed dimension H′′ is approx. 7.6 mm (0.299 in).
3. Adjust dimension H′′ with the spacer, if necessary.
SLC655CB
DISASSEMBLY
1. Remove upper and lower tanks with radiator plate pliers B (spe-
cial service tool).
SLC903-A
CO
SLC893
D
● In areas where radiator plate pliers B (special service tool) can-
not be used, use a screwdriver to bend the edge up.
Be careful not to damage tank.
E
2. Remove sealing rubbers.
G
SLC930
SLC931 K
ASSEMBLY
1. Install oil cooler. (A/T model)
Pay attention to direction of conical washer. L
SLC894
SLC932
SLC917A
SLC904-A
SLC896
SLC897
SLC554A
D
INSPECTION
1. Apply pressure with radiator cap tester adapter (special service
tool) and radiator cap tester. E
Specified pres- : 157 kPa (1.6 kg/cm2 , 23 psi)
sure value
F
WARNING:
To prevent the risk of the hose coming undone while under
pressure, securely fasten it down with a hose clamp.
CAUTION: G
Attach a hose to the oil cooler to seal its inlet and outlet.
(A/T models) SLC933-A
H
2. Check for leakage by soaking radiator in water container with
the testing pressure applied.
I
K
SLC934
COOLINGFAN PFP:21060
PBIC1056E
REMOVAL
1. Drain engine coolant from the radiator. Refer to CO-8, "Changing Engine Coolant" .
CAUTION:
Perform when the engine is cold.
2. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-15, "AIR CLEANER AND AIR DUCT"
.
3. Disconnect radiator upper hose.
4. Disconnect fan motor connectors.
5. Remove radiator cooling fan assembly.
INSTALLATION
Install in the reverse order of removal.
● Cooling fan is controlled by ECM. For details, refer to EC-475, "DTC P1217 ENGINE OVER TEMPERA-
TURE" .
Disassembly and Assembly ABS008I5
DISASSEMBLY
1. Remove fans from fan motors.
2. Remove fan motors from fan shroud.
ASSEMBLY
Install in the reverse order of disassembly.
CO
PBIC1288E
G
dure.
a. Pull the lever down and release the plunger stopper tab.
● Plunger stopper tab can be pushed up to release (coaxial structure with lever).
b. Insert the stopper pin into the tensioner body hole to hold the
lever and keep the stopper tab released.
NOTE:
An allen wrench [2.5 mm (0.098 in)] is used for a stopper pin as
an example.
c. Insert the plunger into the tensioner body by pressing the timing
chain slack guide.
d. Keep the slack guide pressed and hold the plunger in by push-
ing the stopper pin deeper through the lever and into the ten-
sioner body hole.
SLC444B
PBIC0848E
PBIC0849E
PBIC1193E
CO
SLC943A
D
INSTALLATION
1. Install new O-rings to water pump.
E
2. Apply engine oil and engine coolant to the O-rings as shown.
● Locate the O-ring with white paint mark to engine front side.
H
PBIC1397E
SLC448B
SLC446B
CO
PBIC1669E
G
REMOVAL
1. Remove undercover using power tools. H
2. Drain engine coolant from radiator. Refer to CO-8, "Changing Engine Coolant" .
3. Remove air duct and air cleaner case assembly. Refer to EM-15, "Removal and Installation" .
4. Remove water drain plug on water pump side of the engine. I
5. Remove radiator lower hose from thermostat and thermostat housing.
6. Remove oil cooler water hose from thermostat and thermostat housing.
J
7. Remove thermostat and thermostat housing.
● Do not disassemble thermostat and thermostat housing.
Replace them as a unit, if necessary.
K
M
PBIC1398E
SLC949A
INSTALLATION
Install in the reverse order of removal.
PBIC1060E
REMOVAL
1. Remove undercover using power tool.
2. Drain engine coolant from drain plugs on radiator and both sides of cylinder block. Refer to CO-8, "Chang-
ing Engine Coolant" .
3. Remove engine cover using power tool.
4. Remove air duct and air cleaner case assembly. Refer to EM-15, "Removal and Installation" .
5. Remove radiator upper hose and heater hose.
INSTALLATION
Install in the reverse order of removal.
● Securely insert each hose, and install a clamp at a position where it does not interfere with the pipe bulge.
● When inserting a water pipe into water outlet, apply neutral detergent to O-ring.
Engine coolant capacity (With reservoir tank at MAX level) 8.7 (9-1/4 US qt, 7- 5/8 lmp qt)
CO
Reservoir tank engine coolant capacity (at MAX level) 0.8 (7/8 US qt, 3/4 lmp qt)
Thermostat ABS000R0
C
Valve opening temperature 76.5°C (170°F)
Valve lift 8.6 mm / 90°C (0.339 in / 194°F)
Radiator ABS000R1
D
Unit: kPa (kg/cm2 , psi)
Standard 78 - 98 (0.8 - 1.0, 11 - 14) E
Cap relief pressure
Limit 59 (0.6, 9)
Leakage test pressure 157 (1.6, 23)
F
Tightening Torque ABS000R2