Price List For The equipments-STP

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ECOLOGICS INDIA STANDARD PRICE LIST FOR THE ELECTROMECHANICAL EQUIPMENTS

SEWAGE TRREAMENT PLANT


S.NO. DESCRIPTION UNIT
Qty. Rate Amount
1.0 Supply, installation, testing & commissioning of 2 Nos, 16
gauge Stainless Steel-316 corrugated perforated Coarse &
Fine Screen with frame, Size=800 mm wide x 1000 mm high
or as/site requirement with 10 mm and 8 mm clear spacing, Set 2 18 500 37 000
SS Angle frame-25x25x6 mm with 2 nos. suitable lifting
arrangement, 8 mm dia. SS rod & wire mesh etc. complete
in all respect.

2.0 Supply, installation, testing & commissioning of electronic


type Level indicator's and Controller's for automatic
operation of the system with high/low level alarm complete
in all respect with auxillary NO/NC contacts.
2.1 Water Level Indicators - Minimum 5 level Multi level Digital
indicators with magnetic type sensor probes in water tanks Job 1 14 500 14 500
complete in all respect
2.2 Water Level Controllers - With electronic sensing probe
Job 1 42 600 42 600
complete in all respect for all pump's & equipment's.

5.0 Inlet /Outlet Regulating Gates.


Supply, installation, testing, commissioning & handing over
of Butterfly Valve (gear box operation) PN 1.0 with SS-304
disc seat duly ISI marked complete with rubber gasket, two
nos. of matching flanges on both sides flanges, nuts, bolts,
washers of following sizes as required as per specifications.

5.1 On inlet of Equilisation Tank (300 mm dia.) Each 1 45 400 45 400

6.0 Supply, installation, testing & commissioning of non


clogging type submersible pumps with all accessories having
C.I. Casing & SS Impeller, SS Shaft, mechanical seal with all
accessaries, motor of required capacity, IP-68, Class-F/B
insulation. Pressure gauge on delivery line with isolation
Valves, Check valves, Auto level controllers to control panel
& level of sump automatically, required size cables, guide
ropes to guide submersible pump from upper level to
operational level in sump basin with channels/angle section
of MSEP, PVC flexible Hose pipe (for piping submerged in
effluent), including the provision of by-pass arrangement of
raw sewage with valves etc. complete in all respect. Pumps
6.1 Raw Sewage Pumps in Equalisation Tank.
Flow rate (each) = 21 M3/Hr. (350 lpm) or as/design
requirement.
Head = 8 - 10 Mtr.
Particle Handling = 35 mm.
RPM = 2900
No. of Pumps = 3 (2 Working + 1 Stand by) Set 1 1 80 000 1 80 000

6.2 Plant Room Submersible Sump Pumps:


Flow rate (each) = 18.0 M3/Hr. (300 lpm)
Head = 12-15 Mts
Particle Handling = 18 mm.
RPM = 2900
No. of Pumps = (2 Working) Set 1 1 55 000 1 55 000
* The outlet pipe from dewatering pump to Equilization
tank & external drain both. 1 no. dewatering pump control
unit to operate pumps alternatively & in case of excess
inflow into the sump, both pumps will start automatically
with magnetic water level controllers, audio, visual & alarm
including all standard accessiories like auto manual switch,
DOL starter, indicating lights & pumps on/off, protection
MCB, dry running protection etc. complete in all respect.

Page : 1
ECOLOGICS INDIA STANDARD PRICE LIST FOR THE ELECTROMECHANICAL EQUIPMENTS
SEWAGE TRREAMENT PLANT
S.NO. DESCRIPTION UNIT
Qty. Rate Amount

7.0 Supplying, installing, testing and commissioning of


Submersible Mixer (approx 2.0 HP) for de-nitrification etc.,
Each 2 1 25 000 2 50 000
for SBR Anoxic Tank-1 and SBR Anoxic Tank-2 complete in
all respect.

8.0 Supply, installation, testing & commissioning of Centrifugal


monoblock, Non-clog, self priming Sludge Transfer/Re-
circulation pumps of C.I. Casing, C.I. Impeller, CS Shaft, IP-
55, Class-B insulation, mechanical seal with all accessories,
motor of required capacity, isolation valves, check valves,
pressure gauges complete in al respect of following duty.
Flow rate (each) = 21 M3/Hr. (350 lpm) or as/design
requirement.
Head = 8-10 Mtr
Particle Handling = 10 mm.
No. of Pumps = 2 (1 Working + 1 Stand by) Set 1 1 25 000 1 25 000

9.0 Supply, installation, testing & commissioning of Twin type


rotary Air Blowers with VFD driven through “V” belt or
directly coupled through flexible coupling to a TEFC motor
of suitable HP Suitable for 415 ± 10% volts, 3 phase, 50
cycles A/C supply, Anti vibration pad, MS fabricated base
frame etc. complete in all respect.
Capacity (each) = 525 M3/Hr. or as / design requirement.
Head = 5.0 Mtr.
Blower Speed = 1500 RPM
No. of Pumps = 2 (1 Working + 1 Stand by) Set 1 7 25 000 7 25 000

10.0 Supplying, installing, testing and commissioning of


‘Decanter Assembly’ with scum and solids exclusion
arrangement in the sequential batch reactor as per the
following details :
Capactiy : Sufficient to process minimum 40 KL per batch or
as per design requirement.
Type : Fixed/ Moving/ Floating Suction with Pump
MOC : SS304
Other Features:
All other components specific to the type of decanter
offered
Easily Removable
(i) Solids and scum exclusion and anti-vortex arrangement
to prevent floating scum and solids to enter the decanter at
any stage of SBR Cycle.
Adequately sized weir to minimise disturbance of sludge
Set 2 4 25 000 8 50 000
bed.

11.0 Supply, installation, testing & commissioning of Non clog


type Air Dispersion System capable of handling 3-4 cfm of
air with oxygen transfer with efficiency of 3-4% per meter
water depth. Air dispersion grid shall be assembled in
modular form so that they can be replaced / repaired easily
from platform at the top (fine bubble membrane diffusers).

Required capacity of Coarse & Fine bubble diffusers tubular


& disc type of membrane EPDM/Silicone with stainless steel
stepless clamps, uniform oxygen distribution throughout
the area of the tank & high oxygen transfer efficency.

11.1 For Air Diffuser system in Equalization Tank -1 No. Lot 1 55 000 55 000
11.2 For Air Diffuser system in Sludge Holding Tank - 1 No. Lot 1 42 000 42 000
11.3 For Air diffuser system in SBR Tank-1 Lot 1 52 500 52 500
11.4 For Air diffuser system fin SBR Tank-2 Lot 1 52 500 52 500
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ECOLOGICS INDIA STANDARD PRICE LIST FOR THE ELECTROMECHANICAL EQUIPMENTS
SEWAGE TRREAMENT PLANT
S.NO. DESCRIPTION UNIT
Qty. Rate Amount

12.0 Supply, installation, testing & commissioning of all piping


(as described below) including all required type pipe sizes &
fittings such as tees, crosses, plugs, sockets, elbows,
reducers, Flanges, MS angle supports (35x35x5 mm) &
hanger supports, U-clamps, painting on exposed G.I./MS
pipes with two or more coats of synthetic enamel paint
with direction arrows & pipe codes, puddle flanges, nipple,
socket, union, coupler, bush, Brass MTA & FTA, cap plug,
pipe clip, testing plug etc. as per approved shop drawings,
cutting chases & making good etc. for making the system
complete in all respect.
12.1 MS (Class-C) as per IS:1239 & 3589: For all exposed air
Lot 1 1 05 000 1 05 000
piping from air blower with epoxy coated.
12.2 Flexible braided & Schedule-40 pipes with Schedule-80
fittings: For submerged droppers & laterals air piping inside Lot 1 45 000 45 000
tanks.
12.3 uPVC piping, Conforming to IS:4985 (6 Kg/Cmsq.): For all
Lot 1 90 000 90 000
submerged waste water & Overflow piping, sleeves etc.
12.4 Schedule-40 pipes with Schedule-80 fittings confirming to
ASTM D-1785 & threaded as per IS554 - For all piping inside
Lot 1 1 25 000 1 25 000
plant room, pumps headers, branches, equipment's etc.
joining solvent cement & threaded.

13.0 Providing, fixing, testing & commissioning of all types of


Isolation Valves, screwed/flanged as per aporoved make list
for making the system functioning & handing over complete
in all respect.
13.1 Forged Brass Ball Valves Lot 1 32 500 32 500
13.2 C.I. Butterfly Valves Lot 1 75 000 75 000
13.3 Non-Return Valves Lot 1 65 000 65 000
13.4 C.I. type Y-Strainers Lot 1 45 000 45 000
13.5 Resilient type neoprene rubber vibration
Lot 1 25 000 25 000
eliminators/expansion joints (Rubber below)
13.6 Motorized Butterfly Valve for filling, aeration and sludge
transfer. Numbers & Sizes as per design requirements. Lot 1 95 000 95 000
Specify as required.

14.0 Supply, installation, testing and commissioning of Fully


automatic SBR Pack (suitable for 2 Tank SBR system) having
the following Components / Instrumentation and as
described in the attached scope of work and technical
specification for making the system functioning & handing
over complete in all respect.
14.1 SBR Controller complete with HMI, limit panel, PLC, relays,
Job 1 1 85 000 1 85 000
timers etc.
14.2 Any other valve arrangement for the type of decanter
Job 1 1 10 000 1 10 000
offered. All associated control wiring and pipework.
14.3 Mechanical type water flow Meter Each 1 25 000 25 000
14.4 Electro magnetic type Flow Meter with communication
port, suitable for sewage effluent, non corrosive body, PTFE
lining, SS flanges, SS coil housing, SS electrode, minimum 10
bar pressure ratings, withstand temperature 850C, LCD
display showing both flow rate and totalised flow. RS-485
communication port etc.
a) 100 mm Nominal Bore. Each 2 65 000 1 30 000
b) 150 mm Nominal Bore. Each 1 75 000 75 000
14.5 Pressure Gauges Lot 1 8 000 8 000
14.6 Level Sensors Lot 1 12 000 12 000
14.7 Dissolved Oxygen Meter Each 1 35 000 35 000
14.8 Rotameter for air Each 1 25 000 25 000

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ECOLOGICS INDIA STANDARD PRICE LIST FOR THE ELECTROMECHANICAL EQUIPMENTS
SEWAGE TRREAMENT PLANT
S.NO. DESCRIPTION UNIT
Qty. Rate Amount
14.9 Field/Panel mounted pH meter with ABS weather proof IP
65 enclosure, LED indication for high and low pH ± 2%
Lot 1 12 500 12 500
accuracy front keyboard calibration / set point settings.
pH Range: 0-14.
14.10 Level Gauges Lot 1 4 500 4 500

15.0 Supply, Installation, testing & commissioning of Filter Feed


Pumps, skid mounted vertical, inline centrifugal pumping
set with CI stage casing and C.I. impellers with stainless
steel SS-304 shaft with mechanical seal as per IEC standards
and GJL250, connected to TEFC ventilated induction motor
of 4 pole, 2900 RPM, suitable for 400/440 Volts, 3 phase, 50
Hz A.C. supply with chasis as per approval of engineer-in-
charge pressure gauge and with forged brass isolation
cocks, flanges with 3 mm thick gasket insertion, nuts, bolts,
washers where ever required, vibration elimination pads
etc. under foundations all mounted on a common base
plate of 80x40 mm section bolted to cement concrete
foundations complete in all respect with base and frame on
necessary RCC foundations (in civil scope) as per
requirement, as per instructions and each pump set
effeciency should be not less than 65% & shall have
following duty:
Pump Capacity = 26 M3/Hr. (430 lpm) each
Head = 30.0 Meter.
No. of Pumps = 2 (1 working + 1 standby) Set 1 2 25 000 2 25 000
Note: Operation of pumps shall be based on level controller
proposed to be installed in tanks: To cut off at low level in
Treated water U.G tanks and to cut off at high level in
Treated water tanks. (Incl. High pressure trip, extra low level
alarm & extra high level alarm).

16.0 Supply, Installation, testing & commissioning of vertical


Multigrade Pressure Filter (comprising of Fine Sand=1-3
mm, Coarse Sand=3-8 mm, Pebbles=15-20 mm &
Pebbels=25-40 mm & 600 mm freeboard) fabricated from
high performance MS structural pressure vessel of 8 mm
thick plate & 10 mm dish end with epoxy paint inside &
outside having collection system complete with initial
charge of filter media, G.I./PVC face piping, flanges with 3
mm thick gasket, nuts, bolts & washers where as required &
all accessories, painting, testing and commissioning. (Tested
to 6 Kg/m2) including foundation complete in all respect as
required. (Common for both Phase-I & II).
Discharge = 26000 LPH
Filteration Velocity = 16,000 Ltrs./Sqm./Hr.
Filter Diameter = 1400 mm dia. (Approx.) Each 1 2 65 000 2 65 000

17.0 Supply, Installation, testing & commissioning of vertical


Activated Carbon Filter (comprising of Activated
Carbon=(8x30 mesh), Coarse sand=3-8 mm, Gravel=8-15
mm, Pebbels=15-20 mm, Pebbels=25-40 mm) fabricated
from high performance MS structural pressure vessel of 8
mm thick plate & 10 mm dish end with epoxy paint inside &
outside having collection system complete with initial
charge of filter media, G.I./PVC face piping, flanges with 3
mm thick gasket, nuts, bolts & washers where as required &
all accessories, painting, testing and commissioning. (Tested
to 6 Kg/m2) including foundation complete in all respect as
required. (Common for both Phase-I & II).
Discharge = 26000 LPH
Filteration Velocity = 15,000 Ltrs./Sqm./Hr.
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ECOLOGICS INDIA STANDARD PRICE LIST FOR THE ELECTROMECHANICAL EQUIPMENTS
SEWAGE TRREAMENT PLANT
S.NO. DESCRIPTION UNIT
Qty. Rate Amount
Filter Diameter = 1500 mm dia. (Approx.) Each 1 2 95 000 2 95 000

18.0 Supply, installation, testing & commissioning of U.V.


Disinfection System for treating waste water suitable for a
required flow rate, approx, 16 nos. of UV lamps, 1790 Watt
or as required, MPN count less than 1 per 100 ml, 220-240
V/50-60 Hz, Control panel (The unit should be suitable for
waste water application). The UV unit shall have with
reactor, cabinet housing, cabinet cooling, treatment
chamber, electrical panel, temperature safety control,
lampout alert, UV radiometer along with UV monitoring
system and UV monitoring readout panel. The UV Dosage
should be > 60,000 uW – Sec / sq.cm. The lamps should be
selected based upon the flow requirement of respective
unit.
Capacity = 26 M3/Hr. Set 1 2 50 000 2 50 000

19.0 Supply, Installation, testing & commissioning of automatic


Chemical Dosing System consisting of electronic dosing
pump with all accessories, suitable to dose chemical
solution upto 1 ppm dose (of Sodium Hypo-chloride
solution) to a filtered water flow 21,000 lph against a
pressure of 50-60 psi complete with FRP moulded solution
holding tank of min. 200 litre with all standard accessories.
Capacity = 0 - 10 LPH for 26 M3/Hr. flow. Set 1 35 000 35 000

20.0 Supply, installation, testing and commissioning of manual


operating Filter Press suitable for 420 KLD daily average
flow, Plate Size, operating pressure=4-5 Kg/Cmsq., PP
Butterfly type filter cloth, handle effluent water tray, poly
dosing tank=200 ltrs., poly electrolyte fluid to be dosed with
interconnecting piping complete in all respect.
Cake Holding Volume: 210 Litres
Size: 600 mm X 600 MM with 24 nos. plates
MOC: CI/ MS frame with Poly Propylene (PP) plates Each 1 2 55 000 2 55 000

21.0 Supply, installation, testing & commissioning of Sludge


Disposal / Screw Pump, of C.I. Casing, C.I. Impeller, SS
Shaft, motor with V-belt pulley etc. complete in al respect
of following duty.
Pump Capacity = 4 M3/Hr. each or as/design.
Head = 40.0 Meter.
No. of Pumps = 2 (1 working + 1standby) Set 1 1 30 000 1 30 000

22.0 Supply, installation, testing, commissioning & handing over


of Ultra Filteration System (UF) of permeate capacity. The
system should be complete with feed pumps (1W+1S), Back
wash pumps (1W+1S), cartridge filter, UF membrane with
housing, flushing/cleaning system, complete
instrumentation for automation & monitoring, rotameters-
2 nos., pressure gauges, interconnecting pipe in uPVC,
valves/solenoid valves, PLC based electrical panel, cabling
with all required accessories. The system should be
complete in all respect. Note: The process and the control
system of Ultra Filtration (UF) Package shall be in
complete conformity of the UF Membrane Manufacturer.

Capacity = 10.0 M3/Hr. for Flushing water. Set 1 14 50 000 14 50 000

23.0 Providing and fixing of package type skid mounted variable


speed Hydropneumatic Flushing Water System with VFD
System comprising of:
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ECOLOGICS INDIA STANDARD PRICE LIST FOR THE ELECTROMECHANICAL EQUIPMENTS
SEWAGE TRREAMENT PLANT
S.NO. DESCRIPTION UNIT
Qty. Rate Amount
23.1 Vertical, inline multistage centrifugal pumping set with
stainless steel SS-304 stage casing and SS-304 impellers
with stainless steel SS-316L shaft as per IEC standards and
GJL250 cast iron casing with G.I discharge & suction header
with required branch connection & connected to TEFC
ventilated induction motor of 2 pole, 2900rpm, suitable for
400/440 Volts, 3 phase, 50 Hz A.C. supply No. of Pumps as
described below:
23.2 Pressure vessel of non corrosive FRP composite
construction lined with NSF and/or FDA listed material, like
high density polyethylene with fully replaceable
polyurethane. Air cell burst pressure of minimum of 5 times
the vessel operating pressure and cycle tested for 2,50,000
cycles.
23.3 No. and capacity of Pressure Vessel – 1 Nos. x 200Ltrs or as
per manufacturer requirement.
23.4 Control Panel with programmable logic controller (PLC)
with time control unit for cyclic operation of pumps.
Pump working sequence should change after every
operation. Contractor overload relays and MCBs should
confirm to IEC 898 – 1995/ specifications. Blinking
indications for pumps start, trip, low level trip, health
supply should be provided in the panel along with the
ammeter & voltmeter. Control panel should also consist of
cooling fan.
23.5 Pressure switches bellow type fitted with micro switch
and having maximum pressure and differential scale
should confirming BS-6134 standards and IP55 protection
class.
23.6 Ball valves to be used should be Hot Pressed brass OT-58
with stainless steel ball and P.T.F.E seal and O-Ring. NRVs
to be used should be with Springs and O-Ring
arrangement.
23.7 Complete set including all necessary suction and delivery
valves and accessories, including stainless steel flanges with
3 mm thick rubber insertion, nuts, bolts and washers, Pot /
Y Strainer on suction side, NRV, heavy duty expension
bellow & Pressure Gauge at delivery side as required, with
the system to be mounted on a common base frame,
and RCC foundations as per requirement. The following
shall be the working duty.
23.8 Treated Water Transfer Pumps:
Capacity = 21 M3/Hr. (350 lpm)
Head = 55.0 Meters.
No. of Pumps = 2 (1 working + 1standby) Set 1 5 50 000 5 50 000

Page : 6
ECOLOGICS INDIA STANDARD PRICE LIST FOR THE ELECTROMECHANICAL EQUIPMENTS
SEWAGE TRREAMENT PLANT
S.NO. DESCRIPTION UNIT
Qty. Rate Amount
24.0 Supply, Installation, testing & commissioning of skid
mounted horizontal inline centrifugal pumping set with CI
stage casing and SS-304 impellers with stainless steel SS-304
shaft with mechanical seal as per IEC standards and GJL250,
connected to TEFC ventilated induction motor of 4 pole,
2900 RPM, suitable for 400/440 Volts, 3 phase, 50 Hz A.C.
supply with chasis as per approval of engineer-in-charge,
including Pressure Vessel – 1 No. x 100 Ltrs or as per
manufacturer requirement with below type pressure switch
for auto on/off operations, pressure gauge and with
gunmetal isolation cocks, flanges with 3 mm thick gasket
insertion, nuts, bolts, washers wherever required, vibration
elimination pads etc. under foundations all mounted on a
common base plate of 80x40 mm section bolted to cement
concrete foundations complete with base and frame on
necessary RCC foundations as per requirement, as per
instructions complete in all respect and each pump set
effeciency should be not less than 65% & shall have
following duty:
24.1 Garden Hydrant Pump:
Capacity for each pump : 18 M3/Hr. (300 LPM)
Head : 35 m
No. of Pumps : 2 (1 Working + 1 Stand by) Set 1 2 10 000 2 10 000

III ELECTRICAL INSTALLATION FOR STP


1.00 Design, fabrication, assembling, wiring, supply, installation,
testing and commissioning of CPRI approved motor control
centre fabricated out of 16 gauge CRCA sheet steel. Cable
gland plates shall be provided on top as well as at the
bottom of the panels. Panels shall be treated with all
anticorrosive process before painting as per specifications
with 2 coats of red oxide primer and final approved shade
of powder coated paint. 2 Nos. earthing terminals shall be
provided for 3 phase, 4 wire, 50 Hz supply system. Lifting
hooks shall also be provided in case of large panels.
Approval shall be taken for each panel before fabrication.
Quoted rates shall be inclusive of cables (in accordance to
specification) with earthing from panel to each motor /
equipment.
Motor Control Centre for Phase I equipments + all
necessaray provisions for equipments to be added in phase
II.
Incoming
250 amps or required size FP MCCB 25KA with the following
accessories:
a. 96 x 96 mm square Multifunction Meter shall be
protected by 2 amps MCB. 1 Set
b. Phase indicating lamps shall be protected by 2 amp SP
MCB 3 Sets
Bus Bar
c. 300 amps TPN AL bus bar with heat shrinkable insulation
sleeves.
d. Required Nos of required capacity TPN MPCB and single
phase preventer for direct on line starter star/delta starters
and out going feeders to all the pumps/blowers etc.
(including standbies). Each compartment shall contain auto
/ manual selector switch, ON/OFF/TRIP indication lamp and
‘ON/OFF push button of all motors.
e. Spare MCB’s of required rating for all motors /
equipments to be installed and the following in addition as
spare:
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ECOLOGICS INDIA STANDARD PRICE LIST FOR THE ELECTROMECHANICAL EQUIPMENTS
SEWAGE TRREAMENT PLANT
S.NO. DESCRIPTION UNIT
Qty. Rate Amount
f. 63 amps 4 pole MCB’s 3 Nos.
g. 40 amps DP MCB’s 2 Nos.
h. Starter to various pump cable shall be cu. Armored
includin cable termination, earthing for all equipment shall
also included
i. Cabling works of required sizes from Electrical Panel to
motor. (Size of cables as per actual motor ratings)
h. Starter to various pump cable shall be cu. Armored
including cable termination, earthing for all equipment's
shall also included, G.I. perforated cable tray from main
panel to all pump's & equipment's complete in all respect.
Notes : a.All MCCBs shall be of 25 KA/MCB shall be 10 KA breaking
capacity and suitable for motor duty application.
b. All motor starters shall be provided with Automatic level
controller
c. DOL starters shall be used for mototrs below 10HP and
Star-Delta Starters for other motors .
d. Provision shall be made for providing potential free
contacts to all pumps starters.
MCC for all STP equipments/pumps as described in sub
Each 1 4 55 000 4 55 000
head II

2.00 Optional Item Below


Approval from pollution board at initial & various other
stages of works including preparation of report / drawings
as per pollution board requirement, arrangement of raw
sewage for testing & commissioning. Contractor shall
include the cost of all chemicals (consumed during testing & Job RO 2 50 000 2 50 000
commissioning and the cost of such items of works which
are not explicitly mentioned above, but are mendatory to
have pollution board approval. Nothing extra shall be
payable in this regard.
Note:-
Contractor to include all Items as necessary for the
Complete functioning of the Sewage Treatment Plant

IV MAINTENANCE CONTRACT
1.00 To operate the entire STP under available load conditions
for further period of 30 days on round the clock basis.
To provide services of contractors expert operating personal
comprising of :
a) One Supervisor 4hrs Three times a week.
b) One Plant operator one per shift in three shifts.
c) One helper for general maintenance and assistance. One
per shift in three shifts.
Company’s back up services of senior engineers and experts
for any major problems, general check up and maintenance
and advise. Once a week for 2 hours minimum more or
more if required.
All tools, equipment and testing devices to be provided by Job /
12 1 45 000 17 40 000
the contractor. Month
Note: Consumable including lubricants and chemicals will be
provided by Owners.

Page : 8

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