ES

TUBULAR
CEMENT - FLYASH
SCREW CONVEYORS

CATALOG 01 - 2009
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS

TUBULAR CEMENT SCREWS CONVEYORS Page

Standard Installation............................................................................................................. 1
Inquiry Form............................................................................................................................ 2
Wam Standard Cement Screw............................................................................................ 3
Dimensions Gearboxes........................................................................................................ 4
Standard Round Inlet / Outlet Spout XBC........................................................................5
Optionals - Universal Inlet and Outlet Spout................................................................... 6
Modular Code Key..................................................................................................................7 < 9
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
STANDARD INSTALLATION
1

1 Electric motor
2 (Compact) Gear reducer
3 Gear reducer shaft sealing
4 Inlet spout
4a Volumetric inlet hopper
5 Tubular housing
6 Inspection hatch
7 Intermediate bearing
8 Outlet end bearing
9 Spiral
10 Lifting eye
11 Serial number
12 Inlet end bearing
13 Outlet spout
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
INQUIRY FORM
2

INSTALLATION / DIMENSIONS MATERIAL SPECIFICATIONS

Conveyor’s Diameter De =..................................................................... Extracting - Flood Fed.................................................................

Length (Center inlet to center outlet) L =................................................. Conveying - Controlled Fed...........................................................

Angle of Inclination a =.......................................................................... Product.................................................................................................

Inlet Diameter (Circular) D1 =................................................................ Bulk density........................................................................... Lbs/CF

Outlet Diameter (Circular) D2 =............................................................. Mesh Particle Side............................................................................

OPTIONAL INLETS & OUTLETS Special characteristics...........................................................................

Inlet Swivel Spout............................................................................ ..............................................................................................................

Inlet Swivel Spout Diameter................................................................... ..............................................................................................................

Outlet Swivel Spout......................................................................... Product Moisture............................................................................. %

Outlet Swivel Spout Diameter................................................................. CEMA code...........................................................................................

Square Inlet (Dimensions: L1 x L2)........................................................ Feed rate.................................................................................... Lb/min

Square Outlet (Dimensions: L1 x L2)..................................................... Feed rate.................................................................................... CF/Hr

OPERATION MOTOR INFORMATION

Indoor or outdoor installation.................................................................. Voltage....................................................Cycles............................. Hz

Environmental temperature.............................................................. F NEMA ratings......................................... RPM......................................

Continuous...................................................................................... Direct drive............................................................... *yes no

Intermediate.................................................................................... DRIVE LOCATION

Working hours/day................................................................................. Inlet..................................... Outlet...............................

Working hours/years............................................................................. FINISHING

1 coat of primer & 1 coat of paint
Start/stops per hour............................................................................... Standard................................................................................................

SEALS & HANGER BEARINGS Color......................................................................................................

Special seals *yes no CONSTRUCTION MATERIAL

Special hanger bearings *yes no Carbon steel construction................................................................

* Specify use Stainless Steel 304 construction (TU only)......................................

F.O.B LAWRENCEVILLE, GA * APPLICABLE SALES OR USE TAXES TO BE PAID BY THE BUYER

ALL PRICES SUBJECT TO CHANGE WITHOUT NOTICE
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
WAM STANDARD CEMENT SCREW
3

*CAPACITY 233 LBS / MIN 1050 LBS / MIN 2800 LBS / MIN 4000 LBS / MIN 6000 LBS / MIN 7000 LBS / MIN

DIAMETER
4" Dia (114 ESO) 6" Dia (168 ES1) 8" Dia (219 ES3) 10" Dia (273 ES4) 12" Dia (323 ES5) 12" Dia (323 EX5)
FEET / METERS
3.28 FT / 1M M43 1.5kW 2HP M43 2.2kW 3HP M45 5.5kW 7.5HP M45 5.5kW 7.5HP M47 11kW 15HP M47 15kW 20HP

6.56 FT / 2M M43 1.5kW 2HP M43 3.7kW 5HP M45 5.5kW 7.5HP M45 7.5kW 10HP M47 11kW 15HP M47 15kW 20HP

9.84 FT / 3M M43 1.5kW 2HP M43 3.7kW 5HP M45 5.5kW 7.5HP M45 7.5kW 10HP M47 11kW 15HP M47 15kW 20HP

13.12 FT / 4M M43 1.5kW 2HP M43 3.7kW 5HP M45 7.5kW 10HP M45 7.5kW 10HP M47 15kW 20HP M49 22kW 30HP

16.40 FT / 5M M43 1.5kW 2HP M45 5.5kW 7.5HP M45 7.5kW 10HP M47 11kW 15HP M47 15kW 20HP M49 22kW 30HP

19.70 FT / 6M M43 1.5kW 2HP M45 5.5kW 7.5HP M45 7.5kW 10HP M47 11kW 15HP M49 18.5kW 25HP M49 30kW 40HP

23.00 FT / 7M M43 2.2kW 3HP M45 5.5kW 7.5HP M47 11kW 15HP M47 15kW 20HP M49 22kW 30HP M49 30kW 40HP

26.25 FT / 8M M43 2.2kW 3HP M45 5.5kW 7.5HP M47 11kW 15HP M47 15kW 20HP M49 22kW 30HP

29.50 FT / 9M M43 2.2kW 3HP M45 5.5kW 7.5HP M47 11kW 15HP M49 18.5kW 25HP M49 30kW 40HP

32.80 FT / 10M M43 3.7kW 5HP M45 7.5kW 10HP M47 11kW 15HP M49 18.5kW 25HP M49 30kW 40HP

36.10 FT / 11M M43 3.7kW 5HP M45 7.5kW 10HP M47 15kW 20HP M49 18.5kW 25HP

39.40 FT / 12M M43 3.7kW 5HP M45 7.5kW 10HP M47 15kW 20HP M49 22 kW 30HP

42.65 FT / 13M M43 3.7kW 5HP M45 7.5kW 10HP M47 18.5kW 25HP

L OOS E B U L K
MAT E R IAL D E S C R IP T ION C E MA MAT E R IAL C OD E
D E N S IT Y #/fT.3
Cement, Aerated (Portland) 60-75 A10015M
Flyash 30-45 A4036M

“ES” SCREW CONVEYORS ARE SPECIFICALLY DESIGNED FOR CEMENT, FLYASH, AND SIMILAR PRODUCTS

CODE BREAKDOWN

ES.(external diameter in mm).(lengh in meters).(motor size)

EXAMPLE: ES.219.7.1100 = 8” diameter - 7 meters long - 11.0 kW (15HP)

* NOTE: THE CAPACITY REFERS TO PORTLAND CEMENT AT 70 LBS/CF

FLYASH CAPACITY IS APPROXIMATELY ONE HALF OF ABOVE CAPACITIES

OPTION: NON STANDARD CAPACITIES ARE AVAILABLE, CONTACT OUR TECHNICAL DEPARTMENT

NOTE: LENGTH IS MEASURED FROM CENTER OF INLET TO CENTER OF OUTLET

 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
DIMENSIONS - GEARBOXES
M 17- M 12 - M 11 - M 15
4

DIMENSIONS

Unit mm Inches
4" 6" 8" 10" 12" 4" 6" 8" 10" 12"
ØS
114 168 219 273 323 114 168 219 273 323
A 56 40 40 40 40 2.2 1.57 1.57 1.57 1.57
ØB
C 120 140 160 180 220 4.72 5.51 6.30 7.09 8.66
ØD
E 140 160 180 220 220 5.51 6.30 7.09 8.66 8.66
L
ØF 190 250 275 330 405 7.48 9.84 10.83 12.99 15.94
G
H
M
N 131 173 173 173 173 5.16 6.81 6.81 6.81 6.81

GEARBOXES

= 45° = 0°

M 17 mm In ch es M 12 mm In ch es
H P kW A B D E F G A B D E F G H P kW A B D E F G A B D E F G
2 1.5 154 278 100 250 83 100 6.06 10.9 3.94 9.84 3.27 3.94 5.5 4.0 202 334 106 270 100 125 7.95 13.1 4.17 10.6 3.94 4.92
3 2.2 164 302 100 270 83 125 6.45 11.9 3.94 10.6 3.27 4.92 7.5 5.5 223 371 106 322 100 150 8.78 14.5 4.17 12.7 3.94 5.91
5 4 164 334 100 270 83 125 6.45 13.1 3.94 10.6 3.27 4.92 10 7.5 223 409 106 322 100 150 8.78 16.1 4.17 12.7 3.94 5.91
7.5 5.5 199 371 100 322 83 150 7.83 14.6 3.94 12.7 3.27 5.90 15 11 223 485 106 413 100 175 9.56 19.1 4.17 16.3 3.94 6.89
M 15 mm In ch es
M11 mm In ch es H P kW A B D E F G A B D E F G
H P kW A B D E F G A B D E F G 15 11 263 485 200 405 162 175 10.4 19.1 7.9 15.9 6.38 6.89
7.5 5.5 242 371 130 322 130 150 9.53 14.6 5.12 12.7 5.12 5.91 20 15 263 529 200 405 162 175 10.4 20.8 7.9 15.9 6.38 6.89
10 7.5 242 409 130 322 130 150 9.53 16.1 5.12 12.7 5.12 5.91 25 18.5 263 543 200 421 162 175 10.4 21.4 7.9 15.9 6.38 6.89
15 11 272 485 130 405 130 175 10.7 19.1 5.12 15.9 5.12 6.89 30 22 263 619 200 421 162 175 10.4 21.4 7.9 15.9 6.38 6.89
20 15 272 529 130 405 130 175 10.7 20.8 5.12 15.9 5.12 6.89 40 30 263 665 200 505 162 200 10.4 26.2 7.9 19.8 6.38 7.87

NEMA MOTORS
IE C MOT OR S N E MA MOT OR S
kW Hp Size Flange Size Flange RPM
1.5 2 90 D 145 C 1800
2.2 3 100 D 182 C 1800
3.7 5 112 D 184 C 1800
5.5 7.5 132S D 213 C 1800
7.5 10 132M D 215 C 1800
11 15 160M D 254 C 1800
15 20 160L D 256 C 1800
18.5 25 180M D 282 C 1800
22 30 180L D 284 C 1800
30 40 200 D 324 C 1800
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
DIMENSIONS - GEARBOXES
M 43 - M 45 - M 47 - M 49
5

α=0 α = 45°

mm inches
Type HP kW A B D E F G A B D E F G
mm inches
2 1.5 181 275 95 255 80 100 7,13 10,83 3,74 10,04 3,15 3,94
3 2.2 191 320 95 305 80 125 7,52 12,60 3,74 12,01 3,15 4,92
M 43
5 4 191 340 95 315 80 125 7,52 13,39 3,74 12,40 3,15 4,92
7,5 5.5 211 395 95 360 80 150 8,31 15,55 3,74 14,17 3,15 5,91
Type HP kW mm inches
5 4 210 340 120 315 100 125 8,27 13,39 4,72 12,40 3,94 4,92
7,5 5.5 230 395 120 360 100 150 9,06 15,55 4,72 14,17 3,94 5,91
M 45
10 7.5 230 435 120 360 100 150 9,06 17,13 4,72 14,17 3,94 5,91
15 11 260 490 120 430 100 175 10,24 19,29 4,72 16,93 3,94 6,89
Type HP kW mm inches
7,5 5.5 230 395 145 360 125 150 9,06 15,55 5,71 14,17 4,92 5,91
10 7.5 230 435 145 360 125 150 9,06 17,13 5,71 14,17 4,92 5,91
M 47
15 11 260 490 145 430 125 175 10,24 19,29 5,71 16,93 4,92 6,89
20 15 260 535 145 430 125 175 10,24 21,06 5,71 16,93 4,92 6,89
Type HP kW mm inches
15 11 302 490 185 440 160 175 11,89 19,29 7,28 17,32 6,30 6,89
20 15 302 535 185 440 160 175 11,89 21,06 7,28 17,32 6,30 6,89
M 49 25 18.5 302 560 185 470 160 175 11,89 22,05 7,28 18,50 6,30 6,89
30 22 302 600 185 470 160 175 11,89 23,62 7,28 18,50 6,30 6,89
40 30 302 665 185 510 160 200 11,89 26,18 7,28 20,08 6,30 7,87
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
STANDARD ROUND INLET / OUTLET SPOUT
XBC 6

ØD ØA C α°

Code X B C 1

"C"
depending on a° - F - T
ØD ØA C ode * kg
0° 5° 10° 15° 20° 25° 30° 35° 40° 45°

F T F T F T F T F T F T F T F T F T F T

§ 114 XBC114114...1 1 120 120 120 120 120 120 170 170 170 220 2

168 XBC114168...1 3 170 220 170 220 170 220 170 220 170 220 170 220 170 220 220 220 220 2
114
193 XBC114193...1 3 245 295 245 295 245 295 245 295 245 295 245 295 245 295 245 295 245 295 245 295 3

219 XBC114219...1 3 225 275 225 275 225 275 225 275 225 275 225 275 225 275 225# 275 225# 275 225# 275 3

§ 168 XBC139168...1 1 175 175 175 175 175 175 175 225 225 250 3

193 XBC168193...1 4 230 230 230 230 230 290 290 290 350 350 5
168
219 XBC168219...1 4 230 230 230 230 230 290 290 290 350 350 8

273 XBC168273...1 3 325 375 325 375 325 375 325 375 325 375 325 375 325 375 325 375 325 375 375 5

193 XBC219193...1 1 205 205 205 205 205 205 255 255 305 305 5

§ 219 XBC219219...1 1 205 205 205 205 255 255 395 395 395 395 8
219
273 XBC219273...1 4 280 280 280 280 280 355 335 335 405 405 10

323 XBC219323...1 3 320 370 320 370 320 370 320 370 320 370 320 370 320 370 320 370 370 370# 370 7

219 XBC273219...1 1 260 260 260 260 260 260 310 455 455 455 8

273 § 273 XBC273273...1 1 250 250 250 300 300 300 300 400 400 400#400 10

323 XBC273323...1 4 315 315 315 315 315 385 385 385 480 480 13

273 XBC323273...1 1 260 260 260 260 360 360 360 360 460 460 10
323
§ 323 XBC323323...1 1 300 300 30 300 300 360 360 360 460 460 13

F = with flange
T = with beaded edge
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPTIONALS - UNIVERSAL INLET AND OUTLET SPOUT
7

INLET

Item 1
Item 2

C ode P o s. D A C R S T kg

168 390 1 1 168 168 390 135 235 253 7

193 385 1 2 168 193 385 135 235 253 7
X B A 168 219 380 1 2 168 219 380 125 235 253 7
273 425 1 2 168 273 425 175 235 253 8.8
323 470 1 2 168 323 470 220 235 253 9.6
219 455 1 1 219 219 455 150 285 305 10.7
X B A 219 273 445 1 2 219 273 445 140 285 305 10.7
323 490 1 2 219 323 490 185 285 305 13.3
273 545 1 1 273 273 545 175 345 370 15.9
X B A 273
323 540 1 2 273 323 540 170 345 370 15.9
X B A 323 323 575 1 1 323 323 590 175 390 415 20.7

OUTLET

Item 3 Item 4

C ode P o s. D A C R S T kg

168 390 1 3 168 168 385 135 235 253 7

X B B 168
219 380 1 4 168 219 380 130 235 253 7
219 455 1 3 219 219 455 150 285 305 10.7
X B B 219
273 445 1 4 219 273 445 140 285 305 10.7

273 545 1 3 273 273 545 175 345 370 15.9

X B B 273
323 540 1 4 273 323 540 170 345 370 15.9
X B B 323 323 595 1 3 323 323 595 175 390 419 20.7
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
MODULAR CODE KEY
8

1234567
1234567
1234567
1234567 1st GROUP
1234567
1234567
1234567 STRUCTURE

ES ESL ESV

Pipe diameter
114 = 4”
168 = 6”
219 = 8”
273 = 10”
323 = 12” mm

Inlet-outlet length
114
168 - 273
323 cm

Inlet type
A = Universal
C = Circular
+ = None or special

Inlet diameter mm

Inlet height mm

Outlet type

B = Universal
C = Circular
+ = None or speciale

Outlet diameter mm

Outlet height mm

Inclination degrees
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
MODULAR CODE KEY
9

1234567
1234567
1234567
1234567 2nd GROUP
1234567
1234567 DRIVE UNIT
1234567

Gear reducer
M11 - M12 - M15 - M17 - M19 - L19 - L17

Gear ratio
05 - 07 - 10

Inst. drive power

01 10 - 01 50 - 02 20 - 03 00 - 04 00 - 05 00
07 50 - 09 20 - 11 00 - 15 00 - 18 50 - 22 00

Nbr of poles
48 = 4/8
40 = 4

Voltage supply
208 V
230 V
460 V
575 V

Cycles
50 = 50 Hz
60 = 60 Hz
++ = non-WAM

Drive position
C = Inlet end
T = Outlet end
 ES
ES Tube Length Range Motor Range Standard Feed Rate Cement Standard Screw Options
Code Ø - Motor - Drive on disharge end
(mm) Nom. feet meters kW HP Ibs/min ton/hour - Heavy-duty hanger bearings
- Gearbox
- Inlet & discharge with same - Swivel spout - Ranges from 6”-12”
ES.114 4” 3-45 1-15 1.5-4 2-5.5 233 7
ES.168 6” 3-45 1-15 2.2-7.5 3-10 1050 29 diameter as trough tube on top and/or bottom
ES.219 8” 3-45 1-15 1-15 7.5-20 2800 80 - Motor and gearbox on inlet side
ES.273 10” 5.5-22 1-15 1-15 7.5-30 4000 115 MODULAR CONSTRUCTION
ES.323 12” 3-45 1-15 1-15 15-30 6000 190 - Ease of shipping
ES.323 12” 3-23 1-7 1-7 30-40 7000 220 - Pre-assembled
SCREW CONVEYORS ARE
Code Breakdown
ESPECIALLY DESIGNED FOR
ES.(external Ø in mm).(length in meters).(motor size)
Example: ES.219.7.1100 = 8” diameter - 7meters long - 11.0 kW (15.0 Hp) CEMENT AND FLYASH

Portland Cement 70 lbs / cf

INTERMEDIATE BEARING
Swiwel Spout - Ranges from 6” - 12” for inlet or discharge - Engineered for minimum product obstruction
- Low maintenance
- Transmits none torque
- Better aligniment

•
Spline Design

•
Shot blasted
Primer / Finish coat

Average 2 weeks delivery

Standard hanger inspection

END BEARING
Faster installation
Lower maintenance

SWIWEL SPOUT ADJUSTABLE INCLINATION SPLINED COUPLING

GEARBOX
Flexible tolerance - Allow for easy field installation Faster installation - Lower maintenance
Heavy-duty construction - Oversized
 FEATURES FUNCTION BENEFIT

Average 2 weeks delivery

√ Modular construction √ EASES THE ASSEMBLING Fast assembly

Rigid construction
Ease of shipping

EASES THE Higher strength than standard

√ All connections splined √ ASSEMBLING/DISASSEMBLING
competitor bolted shafts
AND INSTALLATION

No belts
√ Heavy-duty gearbox √ DIRECT DRIVE No slippage
Lower maintenance

Higher loads
√ Special designed Better alignement
√ REDUCES PRODUCT OBSTRUCTION
intermediate bearings Less play

√ Modular Construction Allows easy adjustements

√ ADJUSTABLE ANGLE OF INCLINATION
during installation
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS

COMPONENTS AND ACCESSORIES SECTION Page

Outlet End Bearing XTA...................................................................................................... 1

Inlet End Bearing XTB........................................................................................................ 2
Inlet End Bearing XTB (NEW)............................................................................................ 3
Intermediate Bearing XLR.................................................................................................. 4
Optional Heavy Duty Hanger Assembly XLY................................................................. 5
Optionals - Flanges / Adjustable Support XJX.............................................................. 6
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OUTLET END BEARING
XTA 1

K
E4

ø F3

øD

ø F1

ø F2
øF
E1 E2 E3

Ø Feeder
0 = 114
1 = 168
2 = 193
3 = 219
4 = 273
5 = 323

• X T A 0 0 E S A 0 1

•
DIN F3
C ode 5482 E E1 E2 E3 E4 ØF Ø F1 Ø F2 K kg Bearing
ØD Ø N°

XTA00ES0A01 28x25 175 50 54 65 2 148 170 190 M8 4 6 3 6006 - 2RS

XTA00ES1A01 40x36 197.5 32 72.5 85 3 162 220 250 M10 8 8 7 6008 - 2RS

XTA00ES2A01 40x36 197.5 32 72.5 85 3 186 220 250 M10 8 8 7 6008 - 2RS

XTA00ES3A01 40x36 197.5 32 72.5 85 3 210 250 275 M10 8 8 7.5 6008 -2RS

XTA00ES4A01 40x36 197.5 32 72.5 85 3 265 305 330 M10 8 8 9.5 6008 -2RS

XTA00ES5A01 40x36 197.5 26 72.5 85 4 315 370 405 M10 8 14 15 6008 - 2RS
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
INLET END BEARING
XTB
2

ø F3
DIN 6885

øD
øC

ø F1
ø F2
øF
G

E5
E1 E2 E3 E4
E

Ø Feeder
0 = 114
1 = 168
3 = 219
4 = 273
5 = 323

• X T B E S B 1 2

UNI DIN F3 GxHxL Bearing Grease

Ø Ø
C ode 6397 5482 E E1 E2 E3 E4 E5 E6 ØF K DIN kg
F1 F2
ØC ØD Ø N° 6885 rad. ax. kg

X T B 25E S 0B 12 25 28x25 250 50 81 54 65 2 2 148 170 190 M8 4 12 8x7x45 6 60065 1106 0.06

X T B 35E S 1B 12 35 40x36 330 55 117.5 72.5 85 2 3 162 220 250 M10 8 14 10x8x50 14 62085 1108 0.08

X T B 35E S 2B 12 35 40x36 330 55 117.5 72.5 85 2 3 186 220 250 M10 8 14 10x8x50 14 62085 1108 0.08

X T B 35E S 3B 12 35 40x36 330 55 117.5 72.5 85 2 3 210 250 275 M10 8 15 10x8x50 16.5 63085 1208 0.09

X T B 35E S 4B 12 35 40x36 330 55 117.5 72.5 85 2 3 265 305 330 M10 8 15 10x8x50 19.7 63085 1208 0.09

X T B 35E S 5B 12 35 40x36 330 55 117.5 72.5 85 2 4 315 370 405 M10 8 15 10x8x50 25 63085 1208 0.09
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
INLET END BEARING
XTB (NEW)
3

Ø Feeder
0 = 114-139
1 = 168
3 = 219
4 = 273
5 = 323

<
X T B E S B 1 2
<

UNI DIN F3 GxHxL Bearing Grease

Ø Ø
Code 6397 5482 E E1 E2 E3 E4 E5 E6 ØF K DIN kg
F1 F2
ØC ØD Ø N° 6885 rad. ax. kg

XTB25ES0B12 25 28x25 250 50 81 54 65 2 2 148 170 190 M8 4 12 8x7x45 6 60065 1106 0.06

XTB35ES1B12 35 40x36 330 55 117.5 72.5 85 3 3 162 220 250 M10 8 14 10x8x50 14 62085 1108 0.08

XTB35ES2B12 35 40x36 330 55 117.5 72.5 85 3 3 186 220 250 M10 8 14 10x8x50 14 62085 1108 0.08

XTB35ES3B12 35 40x36 330 55 117.5 72.5 85 3 3 210 250 275 M10 8 15 10x8x50 16.5 63085 1208 0.09

XTB35ES4B12 35 40x36 330 55 117.5 72.5 85 3 3 265 305 330 M10 8 15 10x8x50 19.7 63085 1208 0.09

XTB35ES5B12 35 40x36 330 55 117.5 72.5 85 4 4 315 370 405 M10 8 15 10x8x50 25 63085 1208 0.09
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
INTERMEDIATE BEARING
XLR
4

Ø Feeder
010 = 114
015 = 168
017 = 193
020 = 219
025 = 273
030 = 323

• X L R B T 4 4

028 = Ø114
040 = Ø168 - 219 - 273 - 323

•
ØM
Ø Ø
C ode A B C ØD E L DIN Kg
Shaft F eed er
5482
X L R 028B 010T 44 028 114 54 35 30 M10 8 170 28x25 1.7

X L R 028B 012T 44 028 139 66.5 35 30 M10 10 170 28x25 1.8

X L R 040B 015T 44 040 168 80 55 51 M14 15 245 40x36 3.5

X L R 040B 017T 44 040 193 92.5 55 51 M14 15 245 40x36 3.9

X L R 040B 020T 44 040 219 105.5 55 51 M14 15 245 40x36 4.3

X L R 040B 025T 44 040 273 132.5 55 51 M14 15 245 40x36 4.5

X L R 040B 030T 44 040 323 157.5 55 51 M14 15 245 40x36 5

CAST ALUMINIUM HANGER STRUCTURE WITH INCORPO-RATED SELF-LUBRICATING BUSH

The hanger is made up in two parts to enable dismantling without removing the spiral.
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPTIONAL HEAVY DUTY HANGER ASSEMBLY
XLY
5

Ø Ø Ø ØM
C ode A B C L kg
Shaft F eed er D DIN 5482

XLY045H015T11 45 168 80 75 62 M14 225 40 x 36 4

XLY045H017T11 45 193 92.5 75 62 M14 225 40 x 36 4.2

XLY045H020T11 45 219 105.5 75 62 M14 225 40 x 36 4.5

XLY045H025T11 45 273 132.5 75 62 M14 225 40 x 36 4.7

XLY045H030T11 45 323 157.5 75 62 M14 225 40 x 36 5

 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPTIONALS - FLANGES / ADJUSTABLE SUPPORT XJX
6

ØG
ØG ØG

Screw axis

200
øA øA øA

øB øB øB

øC øC øC

Fig. 1 Fig. 2 Fig. 3

G Typ e o f
F ig . C ode ØA ØB ØC T h ickn ess VFS kg
N° Ø Valve
1 X K F 291 141 180 220 4 13.5 6 100 1
1 X K F 301 116 180 220 4 14 6 100 1.5
1 X K F 311 168 200 228 4 14 6 150 1.0
1 X K F 321 193 250 278 4 14 6 200 1.7
2 X K F 331 219 250 278 8 14 6 200 1.3
2 X K F 341 273 300 328 8 14 6 250 1.5
2 X K F 351 323 350 378 8 14 6 300 1.7
3 X K F 361 323 375 440 8 14 6 300 4.0
2 X K F 371 357 400 440 8 14 6 350 3.0
2 X K F 381 408 470 530 8 14 6 400 5.0

OPTION ADJUSTABLE SUPPORT

Example of application

B 60
A

Mounted on framework
D~
C

C ode A B C D E kg
X JX 2191 219 320 165 305 190 2.50
X JX 2731 273 375 190 355 215 2.80
82 20 X JX 3231 323 425 215 405 240 3.10

Adjustable supports are strong pipe clamps used for fixing of the feeder to an existing structure and to prevent vibrations and flections.
They can be mounted at any point of the pipe section, as they are made up of two half-rings that are bolted together.

Finishing: galvanized
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPERATION AND MAINTENANCE

OPERATION AND MAINTENANCE Page

Assembly Instructions When Using WAM® Butterfly Valve.................................... 1

Replacement of Hanger Bearing................................................................................... 2
Operation and Maintenance............................................................................................ 3
Operation and Maintenance Lubrification................................................................... 4
 CATALOG 2009
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OPERATION AND MAINTENANCE
1

ASSEMBLY INSTRUCTIONS WHEN USING WAM® BUTTERFLY VALVE

1) The VFS-type valves made of aluminium alloy are not designed to bear the weight of equipment installed below (e.g. screw feeders, belt
conveyors, vibratory feeders etc.).
2) To fix the valve, only use stud bolts that are long enough to pass through the upper connecting flange, the valve itself as well as the lower
connecting flange, forming a sandwich. Screw on the nuts firmly but not excessively. The inside nuts have no weight-bearing function. They
only serve to secure the valve when the feeder installed below is stripped down.
3) Apply a thin layer of liquid seal before fitting the valve to the connecting flange.
4) Close the valve only when material is flowing.
5) Clean the valve regularly with either air or water. This is particularly important if the material handled tends to compact or to solidify due to
longer shutdown periods.
6) Operating temperature < 80° C.
7) The material weight resting on the disc must never be greater than its maximum static torque. As it is difficult to calculate this weight exactly
due to varying material properties, as rule of thumb, one may consider there are no problems with bulk densities <1.3 t/m3 in standard hoppers
and silos
8) Refer to assembly instructions on WAM® actuators included in each package.

REPLACEMENT OF SEALS IN DRIVE HEAD AND IN END BEARING ASSEMBLY

Referring to Fig.1 carry out the following steps:

1) Close silo valve.
2) Empty screw feeder.
3) Disconnect electric motor from mains.
4) Open inspection hatches.
5) Prevent the inlet screw (D) from sliding out by introducing a plank (A) into the inlet hatch ensuring plank firmly locks in.
6) Ensure eyebolt (F) of electric motor is tightly screwed on.
7) Fix the lifting device to the eyebolt (F).
8) Remove reducer flange bolts and remove gear motor (B).
9) Replace seals (C) with new ones.
10) Reassemble parts proceed-ing in the opposite way as described.

The same operations apply also if drive unit is at outlet end.

And if the sealing of the end bearing has to be substituted
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPERATION AND MAINTENANCE
2

REPLACEMENT OF HANGER BEARING

With reference to Fig. 2 carry out the following steps:

1) Open inspection hatch beneath the bearing to be replaced.

2) Remove bolts that fasten the two bearing halves.
3) Lower half of bearing is now free. Remove external hanger bolts and turn upper half of hanger until it can be extracted through the hatch.

REPLACEMENT OF HANGER BEARING

(INCLUDING SHAFT)

In addition to Fig.1, as well as to instructions under reference Fig.2 proceed as follows:

4) Carefully loosen plank (A)

5) Gently lower inlet spiral (D) until shaft (E) is free.
6) Replace shaft (E).

For reassembly proceed the opposite way.

If only the slide bushes must be replaced the above-mentioned steps do not have to be carried out. The half bush may be simply replaced without
carrying out the above steps.
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPERATION AND MAINTENANCE
3

TROUBLE SHOOTING CHECK LIST IN CASE OF SCREW FEEDER TROUBLE

Minor problems can be solved without consulting a specialist. Below is 1) General questions Fault description
a list of the more common problems with their possible causes and a) Ask plant operator when and under which circumstances feeder
remedies. stops. Does feeder start without problems after long periods of
non-operation?
PROBLEM b) Do weather conditions negatively influence feeder operation?
Motor does not start c) If valve is fitted to feeder outlet check the center line of the valve
POSSIBLE REASONS shaft is parallel with the center line of the feeder, as would be
1) Wired incorrectly fitted in normal circumstances.
2) Motor failure or failure in the wiring supply Check if valve fully opens.
ACTION Make sure feeder outlet valve is open when feeder starts and it only
1) Check fuses; if faulty, replace closes when feeder has already stopped.
2) Repair or replace part concerned If necessary disconnect valve actuator in open position.

PROBLEM 2) Silo check

The motor starts but then stops a) Is the silo equipped with a deflecting or bridge breaking cone?
POSSIBLE REASONS b) Does silo include a fluidization system? If so how does it operate?
1) lncorrect rotation Automatically at intervals while feeder is turned on? Manually for
2) Screw obstruction emergency in case of bridging?
3) Output rate too high c) Is silo cone equipped with a vibrator or knocker? How does it work?
4) Motor burnt out 3) Electric equipment check
5) Defective bearing or gear reducer a) Is a drop in voltage possible through the contemporary starting of
6) Outlet blocked various machines?
ACTION b) Is the plant equipped with a generator?
1) Reverse poles c) Check main supply of motor.
2) Change hanger bearings; if necessary clean whole screw feeder d) Check if electric motor is wired correctly and make sure wires are
3) Check ampmeter reading and output rate; if both are too high contact tightly fastened.
our Sales Office. e) Check adjustment of thermal cutout in the control panel and com-
4) Discover reason and only then replace motor pare with data on the motor plate.
5) Discover reason (see 2) - could be normal wear - replace part con- f ) Check motor rotation.
cerned g) Read amperage with feeder running empty, then with filled feeder
6) Free outlet starting, as well as with full feeder running.
h) Check cross section of mains cables are suitable for the installed
PROBLEM drive power.
Motor starts, but screw does not convey
POSSIBLE REASONS 4) Mechanical parts check
1) Gear pinion or drive shaft sheared a) Is breather plug of gear reducer functioning?
2) Incorrect rotation b) Check outlet is free of crusts. Describe outlet (e.g. vertical or angu-
3) Bad outflow of material from silo due to faulty fluidization lar).
ACTION c) Check weigh hopper vent is functioning correctly and check cor-
1) Discover reason, replace part concerned rect dimensioning of same.
2) Reverse poles
3) Improve outflow of material. 5) Feeder check
a) Are feeder parts correctly assembled? Do all inspection hatches
point downwards?
b) Does feeder bend? Stretch a string. If necessary additional sup-
ports must be fitted (every 3 to 5 metres to feet).
c) Shut silo outlet valve. Empty feeder.
d) Open inspection hatches. Check intermediate bearings are okay
and correctly mounted.
e) Turn feeder by hand using a spanner on the outlet end bearing shaft.
If you don't feel any resistance and don't hear any grinding noise it
is most certain that feeder is mechanically sound.
f) Shut inspection hatches. Start feeder. Read amperage, voltage, cy-
cles and screw r.p.m. with empty feeder running. Compare amme-
ter reading with motor plate data.
h) Repeat starting procedure with feeder at full load and read amper-
age, voltage and cycles.

6) Material check
a) Material description?
b) Bulk density? (kg/dm3)
c) Particle size? (μm/mm)
d) Humidity? (%)
e) Flowability? (make material slide down a metal plate by varying the
angle from low to steep)
f) Compressive material? (can you make a “snowball”?)
g) Abrasive material? (does it hurt when rubbing it between your
fingers?)
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPERATION AND MAINTENANCE
LUBRIFICATION
4

LUBRICATION OUTLET END BEARING

(with drive at inlet)
- Supplied with a long life grease filling, the bearing does not require any further lubrication.

LUBRICATION INLET END BEARING

(with drive at outlet)
- Grease approx. every 200 working hours (depends on handled material). Substitute lubricant approx. every 7500 working hours.

LUBRICATION HANGER BEARING

- For most materials handled lubrication is not required. For those materials that require lubrication, grease every 10 working hours approx.

The trade marks of the lubricants are in alphabetical order which does not refer to the quality of the product. The list does not cover all available
lubricants. Other quality makes can equally be used.

Table of lubricants
TRADE MARK
ESSO
MOBIL OIL
SHELL
TEXACO

LUBRICATION GEAR REDUCER

- L19, L17, M19 and M17 gear reduction units are supplied with long life oil filling. They are only equipped with a filling plug and the oil does not
need to be topped off or changed.
- M12, M11 and M15 gear reduction units are supplied with a first oil filling and are equipped with oil level, outlet and breather plugs.
- First oil replacement after 1000 operating hours, then every 2500 operating hours approximately.

OIL QU AN T IT Y F OR ON E F IL L IN G
OIL TRADE MARK
(liters)
ENERGOL GR - XP220 BP Typ e Mo to r siz e a = 0° a = 45°
NL GEAR COMPOUND 220 CHEVRON M12 100-112 0.75 1
SPARTAN EP 220 ESSO M12 132 1 1.50
MOBILGEAR 630 MOBIL OIL M12 160 1.40 /
OMALA 220 SHELL M11 132 1 1.50
MEROPA 220 TEXACO M11 160 1.50 2.75
M15 160-180 4 6.50

The trade marks of the lubricants are in alphabetical order which does not refer to the quality of the product. The list does not cover all available
lubricants. Other quality makes can equally be used.

- Table data refer to operation temperature between 0°C and 35°C. For temperatures higher than 35°C higher viscosity oils must be used, for
temperatures lower than 0°C less viscous oils must be used.
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS

SPARE PARTS Page

Spare Parts..............................................................................................................................1
Steel Fabricated Parts........................................................................................................... 2 < 4
Outlet Bearing Assembly Series XTA................................................................................5
Outlet Bearing Assembly Series XTB............................................................................... 6
Hanger Bearing Series XLR................................................................................................7
Gear Box M17..........................................................................................................................8 < 10
Gear Box M12..........................................................................................................................11 < 12
Gear Box M11..........................................................................................................................13 < 14
Gear Box M15..........................................................................................................................15 < 16
Gear Box M43..........................................................................................................................17 < 18
Gear Box M45..........................................................................................................................19 < 20
Gear Box M47..........................................................................................................................21 < 22
Gear Box M49..........................................................................................................................23 < 24
Complete Motor...................................................................................................................... 25
Safety........................................................................................................................................ 26
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
1

ADDRESS OF DEALER OR LOCAL SERVICE POINT

IDENTIFICATION

Refer to other code and/or to the serial number in the acknowledgment of order in the invoice and on the packaging to identify the equipment.

1
2

1) Order code.
2) Serial number.

EXAMPLE OF SERIAL NUMBER

CONTRAINDICATIONS TO USE
lf the customer observes the normal caution (typical of this kind of machines) together with the indications contained in this manual, work is safe.
These machines are NOT suitable for handling of foodstuff.

The machine must not be started before the machine itself, as well as the plant it is going to be installed in, have been declared in conformity with
the European Directive 14/06/1982 (89/392/EEC).

It is the plant designer’s / plant fitter’s responsibility to design and install all necessary protection in order to avoid that breaking and/or yielding
of the quipment or of parts of it might damage people and/or parts of the plant (e.g. adequate protection against falling down of the motor etc.).
For the handling of products with the following characteristics the plant designer or fitter must provide for appropriate protection devices: danger-
ous, harmful when touched and/or inhaled, inflammable, explosive, infective.

ORDERING SPARE PARTS

A) Steel fabricated parts and bearing assemblies

Please indicate serial n°. of the conveyor applied on each trough section, as well as page and item no. in this catalogue of the part concerned.
Also indicate the required quantity of parts taking into consideration the minimum supply given in the price Iist.

B) Gear reduction units and electric motors

Instead of the screw serial n°. indicate serial n°. of gear reduction unit or of the electric motor and add information requested in paragraph A).
Parts not included in price Iist cannot be supplied.
These are:
1) Standard parts if not included in kits
2) Item numbers in brackets, i.e. single parts included in kits.

Check minimum supply before making an order. General Supply Conditions are valid.
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
2

TUBULAR SCREW FEEDER SERIES ES WITHOUT HANGER BEARINGS STEEL FABRICATED PARTS
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
3

TUBULAR SCREW FEEDER SERIES ES WITH THREE HANGER BEARINGS STEEL FABRICATED PARTS
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
4

TUBULAR SCREW FEEDER SERIES ES STEEL FABRICATED PARTS

Item Quantity Standards DESCRIPTION

A.1 1+X ES 114-139 Inspection hatch Kit

A.2 1+X ES 168-193 Inspection hatch kit
A.3 1+X ES 219-273-323 Inspection hatch Kit
1 ES 114-139 Gasket
2 1 M16x55 DIN 558 Hexagonal bolt
3 Serial number
4A External pipes (1 piece)
4B External inlet pipe
4C External outlet pipe
4D External intermediate pipe
5A Cpl. screw (1 piece)
5B Cpl. inlet screw
5C Cpl. outlet screw
5D Cpl. intermediate screw
6.1 8+8X Ø 8 DIN 6798 Washer (ES 114-139)
6.2 16+16X Ø 10 DIN 6798 Washer (ES 168...323)
7.1 8 M8 x25 DIN 558 Hexagon. bolt (ES 114-139)
7.2 16 M10x30 DIN 558 Hexagon. bolt (ES 168...323)
8.1 4X M8x35 DIN 558 Hexagon. bolt (ES 114-139)
8.2 8X M10x40 DIN 558 Hexagon. bolt (ES 168...273)
8.3 8X M10x50 DIN 558 Hexagon. bolt (ES 323)
9.1 4X M8 DIN 558 Hexagon. bolt (ES 114-139)
9.2 8X M8 DIN 558 Hexagon. bolt (ES 168...323)
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
5

OUTLET BEARING ASSEMBLY SERIES XTA

D iameter P art N u mb er

114 mm - 4" XTA.00.ES0.AO1

168 mm - 6" XTA.00.ES1.AO1
219 mm - 8" XTA.00.ES3.AO1
273 mm - 10" XTA.00.ES4.AO1
323 mm - 12" XTA.00.ES5.AO1
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
6

OUTLET BEARING ASSEMBLY SERIES XTB

Only with drive unit mounted at outled end !

D iameter P art N u mb er

114 mm - 4" XTB.25.ES0.B12

168 mm - 6" XTB.35.ES1.B12
219 mm - 8" XTB.35.ES3.B12
273 mm - 10" XTB.35.ES4.B12
323 mm - 12" XTB.35.ES5.B12
 CATALOG 2009
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SPARE PARTS
7

HANGER BEARING SERIES XLR

D iameter P a rt N u m b e r

114 mm - 4" XLR.028B010T44

168 mm - 6" XLR.040B015T44
219 mm - 8" XLR.040B020T44
273 mm - 10" XLR.040B025T44
323 mm - 12" XLR.040B030T44
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M17 8

GEAR REDUCTION HEAD SERIES M17 with incorporated end bearing

- for IEC and NEMA motors: 0.55 kW - 0.75 kW - 1.1 kW - 1.5 kW - 2.2 kW - 3 kW - 4 kW - 5.5 kW
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M17
9

GEAR REDUCTION HEAD SERIES M17 with incorporated end bearing - for IEC and NEMA motors

IEC NEMA
080 100-112 145 - 182
090 132 184
Code M17 . . . . . ES .

05: Ratio 1:5 0: Ø 114-139

07: “ 1:7 1: Ø 168
10: “ 1:10 2: Ø 193
3: Ø 219

Item Quantity Standards DESCRIPTION Item Quantity Standards DESCRIPTION

1 1 Shaft ESO Af 1 Gear Kit 1/10 (80-90)
1b 1 Shaft ES 1-2-3 (4) 1 Pinion shaft
2a 1 Casing motor end (80-90) (5) 1 Cog wheel
2b 1 Casing motor end (100-112) (6) 1 8x7x25 DIN 6885 Parallel Key
2c 1 Casing motor end (132) Ag 1 Gear Kit 1/10 (112)
3a 1 Casing screw end ESO (4) 1 Pinion shaft
3b 1 Casing screw end ES1 (5) 1 Cog wheel
3c 1 Casing screw end ES2 (6) 1 8x7x25 DIN 6885 Parallel Key
3d 1 Casing screw end ES1 (132) Ba 1 Internal seal Kit ESO (80-90)
3e 1 Casing screw end ES2 (132) (8) 1 DIN 3760-NB Shaft seal
3f 1 Casing screw end ES3 (132) (9) 1 DIN 3760-NB Shaft seal
Aa 1 Gear Kit 1:5 (80-90) Bb 1 Internal seal Kit ESO (100-112)
(4) 1 Pinion shaft (8) 1 DIN 3760-NB Shaft seal
(5) 1 Cog wheel (9) 1 DIN 3760-NB Shaft seal
(6) 1 8x7x25 DIN 6885 Parallel Key Bc 1 Internal seal Kit ESO (100-112)
Ab 1 Gear Kit 1:5 (112) (8) 1 DIN 3760-NB Shaft seal
(4) 1 Pinion shaft (9) 1 DIN 3760-NB Shaft seal
(5) 1 Cog wheel Bd 1 Internal seal Kit ES1-2 (100-112)
(6) 1 8x7x20 DIN 6885 Parallel Key (8) 1 DIN 3760-NB Shaft seal
Ac 1 Gear Kit 1:5 (132) (9) 1 DIN 3760-NB Shaft seal
(4) 1 Pinion shaft Be 1 Internal seal Kit ES1-2-3 (132)
(5) 1 Cog wheel (8) 1 DIN 3760-NB Shaft seal
(6) 1 8x7x20 DIN 6885 Parallel Key (9) 1 DIN 3760-NB Shaft seal
Ad 1 Gear kit 1:7 (80-90) 1 Bearing Kit ESO (80-90)
(4) 1 Pinion shaft (12) 1 DIN 625 Bearing
(5) 1 Cog wheel (13) 2 DIN 711 Bearing
(6) 1 8x7x20 DIN 6885 Parallel Key (14) 1 DIN 625 Bearing
Ae 1 Gear Kit 1:7 (112) Cb 1 Bearing Kit ESO (100-112)
(4) 1 Pinion shaft (12) 1 DIN 625 Bearing
(5) 1 Cog wheel (13) 2 DIN 711 Bearing
(6) 1 8x7x20 DIN 6885 Parallel Key (14) DIN 625 Bearing
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M17
10

GEAR REDUCTION HEAD SERIES M17 with incorporated end bearing - for IEC and NEMA motors

IEC NEMA
080 100-112 145 - 182
090 132 184
Code M17 . . . . . ES .

05: Ratio 1:5 0: Ø 114-139

07: “ 1:7 1: Ø 168
10: “ 1:10 2: Ø 193
3: Ø 219

Item Quantity Standards DESCRIPTION

Cd 1 Bearing Kit ES1-2 (80-90)
(12) 1 DIN 625 Bearing
(13) 1 DIN 711 Bearing
(15) 1 DIN625 Bearing
(17) 1 DIN 625 Bearing
Ce 1 Bearing Kit ES1-2 (100-112)
(12) 1 DIN 625 Bearing
(13) 1 DIN 711 Bearing
(15) 1 DIN 625 Bearing
(17) 1 DIN 625 Bearing
Cf 1 Bearing Kit ES1-2-3 (132)
(12) 1 DIN 625 Bearing
(13) 1 DIN 711 Bearing
(15) 1 DIN625 Bearing
(17) 1 DIN 625 Bearing
24 1 3/8" Oil plug
19a 2 Ø 68 DIN 472 Retaining ring for bore (80-90)
19b 2 Ø 80 DIN 472 Retaining ring for bore (100-112)
19c 2 Ø 95 DIN 472 Retaining ring for bore (132)
21a 2 Ø 40 DIN 471 Retaining ring for shaft (80-90)
21b 2 Ø 50 DIN 471 Retaining ring for shaft (100-112)
21c 2 Ø 66 DIN 471 Retaining ring for shaft (132)
28 1 Spacer ES1 - ES2
29 1 Ø 30x42x1DIN 988 Retaining ring
30a 4 M 10x25 DIN 933 Hexagonal bolt (80-90)
30b 4 M12x30 DIN 933 Hexagonal bolt (100-112-132)
31a 4 Ø 10 DIN 125A Beveled washer (80-90)
31b 4 Ø 12 DIN 125A Beveled washer (100-112-132)
32a 4 Ø 10 DIN 7980 Elastic washer (80-90)
32b 4 Ø 12 DIN 7980 Elastic washer (100-112-132)
33a 9 M8x30 DIN 912 Hexagonal socket bolt (80-90)
33b 9 M8x75 DIN 912 Hexagonal socket bolt (100-112-132)
34 9 Ø 8 DIN 125A Beveled washer
35 9 Ø 8 DIN 7980 Elastic washer
7 1 Adapter sleeve (80)
11 1 Parallel Key (80)
36a 1 Shaft sealing unit ES0
36b 1 Shaft sealing unit ES1-2-3
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M12
11

GEAR REDUCTION HEAD SERIES M12 with incorporated end bearing

- for IEC and NEMA motors: 3 kW - 4 kW - 5.5 kW - 7.5 kW - 9.2 kW - 11 kW
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M12
12

GEAR REDUCTION HEAD SERIES M12 with incorporated end bearing - for IEC and NEMA motors
IEC NEMA
100-112 184 - 213
132 215
160 0: Ø 114-139
Code M12 . . . . . ES .
1: Ø 168
2: Ø 193
05: Ratio 1:5 3: Ø 219
07: “ 1:7 4: Ø 273
10: “ 1:10 5: Ø 323
Item Quantity Standards DESCRIPTION Item Quantity Standards DESCRIPTION
1 1 Shaft Af 1 Gear Kit 1/7 (132)
2a 1 Casing motor end (100-112) (4) 1 Pinion shaft
2b 1 Casing motor end (132) (5) 1 Cog wheel
2c 1 Casing motor end (160) (6) 1 Parallel Key
3a 1 Casing screw end ES1 Ah 1 Gear Kit 1/7 (132)
3b 1 Casing screw ES2 (4) 1 Pinion shaft
3c 1 Casing screw end ES3-ES5 (5) 1 Cog wheel
3d 1 Casing screw end ES4 (6) 1 Parallel Key
Aa 1 Gear Kit 1/5 (112) Ai 1 Gear Kit 1/10 (112)
(4) 1 Pinion shaft (4) 1 Pinion shaft
(5) 1 Cog wheel (5) 1 Cog wheel
(6) 1 Parallel Key (6) 1 Parallel Key
Ab 1 Gear Kit 1/5 (132) Al 1 Gear Kit 1/10 (132)
(4) 1 Pinion shaft (4) 1 Pinion shaft
(5) 1 Cog wheel (5) 1 Cog wheel
(6) 1 Parallel Key (6) 1 Parallel Key
Ac 1 Gear Kit 1/5 (160) Ba 1 Internal seal Kit (112)
(4) 1 Pinion shaft (8) 1 DIN 3760-NB Shaft seal
(5) 1 Cog wheel (9) 1 DIN 3760-NB Shaft seal
(6) 1 Parallel Key Bb 1 Internal seal Kit (132-160)
Ad 1 Gear Kit 1/6 (112) (8) 1 DIN 3760-NB Shaft seal
(4) 1 Pinion shaft (9) 1 DIN 3760-NB shaft seal
(5) 1 Cog wheel Ca 1 Bearing Kit (110-112)
(6) 1 Parallel Key (12) 1 DIN 625 Bearing
Ae 1 Gear Kit 1/6 (132) (13) 1 DIN 711 Bearing
(4) 1 Pinion shaft (14) 1 DIN625 Bearing
(5) 1 Cog wheel Cb 1 Bearing Kit (132-160)
(6) 1 Parallel Key (12) 1 DIN 625 Bearing
(13) 1 DIN 711 Bearing
(14) 1 DIN625 Bearing
Item Quantity Standards DESCRIPTION
E 1 Oil plug Kit
(23) 1 3/8" Oil outlet plug
(24) 1 3/8" Breather plug
(25) 1 3/8" Oil level plug
19a 2 Ø 80 DIN 472 Retaining ring for bore 110-112
19b 2 Ø 95 DIN 472 Retaining ring for bore 132-160
21a 2 Ø 50 DIN 471 Retaining ring for shaft 110-112
21b 2 Ø 60 DIN 471 Retaining ring for shaft 132-160
27 2 Spacer
30 4 M 12x30 DIN 933 Hexagonal bolt
31 4 Ø12 DIN 125A Beveled washer
32 4 Ø 12 DIN 7980 Elastic washer
33 9 M8x75 DIN 912 Hexagonal socket bolt
34 9 Ø 8 DIN 125A Beveled washer
35 9 Ø 8 DIN 7980 Elastic washer
45 1 Flange
46 8 M10x35 DIN 933 Hexagonal bolt
47 8 Ø10 DIN 125A Beveled washer
48 8 Ø 10 DIN 7980 Elastic washer
50 1 Shaft sealing unit
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M11
13

GEAR REDUCTION HEAD SERIES M11 with incorporated end bearing

- for IEC and NEMA motors: 5.5 kW - 7.5 kW - 9.2 kW - 11 kW - 15 kW
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M11
14

GEAR REDUCTION HEAD SERIES M11 with incorporated end bearing - for IEC and NEMA motors

IEC NEMA
132 - 160 254 - 256

Code M11 . . . . . ES .

05: Ratio 1:5 1: Ø 168

07: “ 1:7 2: Ø 193
10: “ 1:10 3: Ø 219
4: Ø 273
5: Ø 323

Item Quantity Standards DESCRIPTION Item Quantity Standards DESCRIPTION

1 1 Shaft Ag 1 Gear Kit 1/10 (132)
2b 1 Casing motor end (132) (4) 1 Pinion shaft
2c 1 Casing motor end (160) (5) 1 Cog wheel
3a 1 Casing screw end ES1 (6) 1 Parallel Key
3b 1 Casing screw end ES2 Ah 1 Gear Kit 1/10 (160)
3c 1 Casing screw end ES3-ES5 (4) 1 Pinion shaft
3d 1 Casing screw ES4 (5) 1 Cog wheel
Ab 1 Gear Kit 1/5 (160) (6) 1 Parallel Key
(4) 1 Pinion shaft B 1 Internal seals Kit
(5) 1 Cog wheel (4) 1 DIN 3760-NB Shaft seal
(6) 1 12x8x35 DIN6885 Parallel Key (5) 1 DIN 3760-NB Shaft seal
Ac 1 Gear Kit 1/6 (132) C 1 Bearing Kit
(4) 1 Pinion shaft (12) 1 DIN 625 Bearing
(5) 1 Cog wheel (13) 1 DIN 711 Bearing
(6) 1 12x8x35 DIN6885 Parallel Key (14) 2 DIN 625 Bearing
Ad 1 Gear Kit 1/6 (160) E 1 Oil plugs Kit
(4) 1 Pinion shaft (23) 1 3/8" Oil outlet plug
(5) 1 Cog wheel (24) 1 3/8" Breather plug
(6) 1 12x8x35 DIN6885 Parallel Key (25) 1 3/8" Oil level plug
Ae 1 Gear Kit 1/7 (132) 18 1 Ø 95 DIN 472 Retaining ring for bore
(4) 1 Pinion shaft 20 2 Ø 60 DIN 471 Retaining ring for shaft
(5) 1 Cog wheel 27 2 Spacer
(6) 1 12x8x35 DIN6885 Parallel Key 30 4 M12x30 DIN 933 Hexagonal bolt
Af 1 Gear Kit 1/7 (160) 31 4 Ø 12 DIN 125A Beveled washer
(4) 1 Pinion shaft 32 4 Ø 12 DIN 7980 Elastic washer
(5) 1 Cog wheel 33 9 M 8x30 DIN 912 Hex.socket bolt
(6) 1 12x8x35 DIN6885 Parallel Key 34 9 M 8 DIN 125A Beveled washer
35 9 M 8 DIN 7980 Elastic washer
45 1 Flange
46 8 M 10x35 DIN 933 Hexagonal bolt
47 8 Ø 10 DIN 125A Beveled washer
48 8 Ø 10 DIN 7980 Elastic washer
50 1 Shaft sealing unit
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M15
15

GEAR REDUCTION HEAD SERIES M15 with incorporated end bearing

- for IEC and NEMA motors: 11 kW - 15 kW - 18.5 kW - 22 kW - 30 kW
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M15
16

GEAR REDUCTION HEAD SERIES M15 with incorporated end bearing - for IEC and NEMA motors
IEC NEMA
180 284 - 286
200 324
Code M15 . . . . . ES .
3: Ø 219
05: Ratio 1:5 4: Ø 273
07: “ 1:7 5: Ø 323
10: “ 1:10
Item Quantity Standards DESCRIPTION Item Quantity Standards DESCRIPTION
1 1 Shaft Ag 1 Gear Kit 1/7 (200)
2b 1 Casing motor end (160-180) (4) 1 Pinion shaft
2c 1 Casing motor end (200) (5) 1 Cog wheel
3a 1 Casing screw end ES3-ES5 (6) 1 14x9x40 DIN6885 Parallel Key
3b 1 Casing screw ES4 Ah 1 Gear kit 1/10 (160)
Aa 1 Gear Kit 1/5 (160) (4) 1 Pinion shaft
(4) 1 Pinion shaft (5) 1 Cog wheel
(5) 1 Cog wheel (6) 1 14x9x40 DIN6885 Parallel Key
(6) 1 14x9x40 DIN6885 Parallel Key Ai 1 Gear kit 1/10 (180)
Ab 1 Gear Kit 1/5 (180) (4) 1 Pinion shaft
(4) 1 Pinion shaft (5) 1 Cog wheel
(5) 1 Cog wheel (6) 1 14x9x40 DIN6885 Parallel key
(6) 1 14x9x40 DIN6885 Parallel Key Al 1 Gear Kit 1/10 (200)
Ac 1 Gear Kit 1/6 (160) (4) 1 Pinion shaft
(4) 1 Pinion shaft (5) 1 Cog wheel
(5) 1 Cog wheel (6) 1 14x9x40 DIN6885 Parallel Key
(6) 1 14x9x40 DIN6885 Parallel Key Ba 1 Internal seal Kit (160-180)
Ad 1 Gear Kit 1/6 (180)
(8) 1 DIN 3760-NB Shaft seal
(4) 1 Pinion shaft
(5) 1 Cog wheel (9) 1 DIN 3760-NB Shaft seal
(6) 1 14x9x40 DIN6885 Parallel Key Bb 1 Internal seal Kit (200)
Ae 1 Gear kit 1/7 (160) (8) 1 DIN 3760-NB Shaft seal
(4) 1 Pinion shaft (9) 1 DIN 3760-NB Shaft seal
(5) 1 Cog wheel Ca 1 Bearing Kit (160-180)
(6) 1 14x9x40 DIN6885 Parallel Key (12) 1 DIN 625 Bearing
Af 1 Gear Kit 1/7 (180) (13) 1 DIN 711 Bearing
(4) 1 Pinion shaft (15) 1 DIN 625 Bearing
(5) 1 Cog wheel (17) 1 DIN 625 Bearing
(6) 1 14x9x40 DIN6885 Parallel Cb 1 Bearing Kit (200)
(12) 1 DIN 625 Bearing
Item Quantity Standards DESCRIPTION (13) 1 DIN 711 Bearing
E 1 Oil plug Kit (15) 1 DIN 625 Bearing
(23) 1 3/8" OIl outlet plug (17) 1 DIN 625 Bearing
(24) 1 3/8" Breather plug
(25) 1 3/8" Oil level plug
19a 2 Ø 110DIN 472 Retaining ring for bore (160-180)
19b 2 Ø 125 DIN 472 Retaining rin for bore (200)
20a 1 Ø 70DIN 471 Retaining ring for Shaft (160-180)
20b 1 Ø 80 DIN 471 Retaining ring for shaft (200)
28 1 Spacer
29 1 Spacer
30 4 M16x40 DIN 933 Hexagonal bolt
31 4 Ø 16 DIN 125A Beveled washer
32 4 Ø16 DIN 7980 Elastic washer
33 14 M 10x75 DIN 912 Hexagonal socket bolt
34 14 Ø 10 DIN 125A Beveled Washer
35 14 Ø 10 DIN 7980 Elastic washer
45 1 Flange
46 8 M10x35 DIN 933 Hexagonal bolt
47 8 Ø10DIN 125A Beveled washer
48 8 Ø 10SDIN 7980 Elastic washer
50 1 Shaft sealing unit
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M43
17

GEAR REDUCTION HEAD SERIES M43 with incorporated end bearing - for IEC and NEMA motors
080 100-112

0:Ø 114-139
090 132

1:Ø 168
2:Ø 193
3:Ø 219
.
ES

1:10
1:5
1:7
.

A
.

05:Ratio / Rapporto

B
.

“
“
.

C
.

“
“
M43

07:
10:

A
Code

C
C
C
A
C
C
C
B
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M43
18

Item Quantity Standards DESCRIPTION Code

5 1 Shaft ES0 358003174
5B 1 Shaft ES 1-2-3 358003175
1A 1 Casing motor end (80-90) 378004648
1B 1 Casing motor end (100-112) 378004649
1C 1 Casing motor end (132) 378004650
20A 1 Casing screw end ES0 378004663
20B 1 Casing screw end ES1 378004664
20C 1 Casing screw end ES2 378004665
3f 1 Casing screw end ES3 (132) 378004666
Ac 1 Gear kit 1:5 438004521
16 1 Pinion shaft -
23 1 Cog wheel -
19 1 8x7x22 DIN 6885 Parallel key -
Ad 1 Gear kit 1:7 438004532
16 1 Pinion shaft -
23 1 Cog wheel -
19 1 8x7x22 DIN 6885 Parallel key -
Af 9 Gear kit 1:10 438004537
16 9 Pinion shaft -
23 1 Cog wheel -
19 1 8x7x22 DIN 6885 Parallel key -
8A 1 Input hollow shaft (90) 293001925
8B 1 Input hollow shaft (100) 293001926
8C 1 Input hollow shaft (132) 293001927
Ba 1 Internal seal kit ES0 435001298
7 1 DIN 3760-NB Shaft seal NBR (55x40x7)
18 1 DIN 3760-NB Shaft seal BAS (80x45x10)
Bd 1 Internal seal kit ES1-2 (100-112) 435001259
7 1 DIN 3760-NB Shaft seal NBR (70x50x10)
18 1 DIN 3760-NB Shaft seal BAS (80x45x10)
Be 1 Internal seal kit ES1-2 -3 (132) 435001297
7 1 DIN 3760-NB Shaft seal NBR (70x50x10)
18 1 DIN 3760-NB Shaft seal NBR (55x80x10)
6 1 Spacer 363001810
21 1 Spacer 363001811
Cb 1 Bearing kit ES0 435001285
17-12 2 DIN 625 Bearing 6207 (35x72x11)
15 1 DIN 625 Bearing 6304 (20x52x15)
3 1 DIN 625 Bearing 6306 (30x72x19)
4 1 - -
Cd 1 Bearing kit ES1-2-3 435001286
12 1 DIN 625 Bearing 6207 (35x72x11)
15 1 DIN 625 Bearing 6304 (20x52x15)
3 1 DIN 625 Bearing 6306 (30x72x19)
17 1 DIN 625 Bearing 6208 (40x80x18)
4 1 - - -
2 1 3/8" Oil outlet plug -
13 1 3/8" Breather plug -
22 1 3/8" Oil level plug -
11 1 ø 72 DIN 472 Retaining ring for bore (80-90) -
14 1 ø 35 DIN 471 Retaining ring for shaft (80-90) -
10 9 DIN 933 Hexagonal bolt M8x65
10 9 ø 12 DIN 7980 Elastic washer M8
2 1 Pin 8x16
25 1 Shaft sealing unit ES0 XUH035_4
25 1 Shaft sealing unit ES1-2-3 XUH050_4
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M45
19

GEAR REDUCTION HEAD SERIES M45 with incorporated end bearing - for IEC and NEMA motors
100-112
132
160

2: Ø 193 5: Ø 323
1: Ø 168 4: Ø 323

3: Ø 219
.
ES

A
.

1:10

B
05:Ratio/Rapporto 1:5
1:6
1:7
.
.

C
.

“ “
“ “
“ “
.
M45

06:
07:
10:

A
Code

C
C
C
A
C
C
C
B
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M45
20

Item Quantity Standards DESCRIPTION Code

5 1 Shaft 358003172
1A 1 Casing motor end (100-112) 378004643
1B 1 Casing motor end (132) 378004644
1C 1 Casing motor end (160-180) 378004655
20A 1 Casing screw end ES1 378004657
20B 1 Casing screw end ES2 378004658
20C 1 Casing screw end ES3 378004659
20D 1 Casing screw end ES4 378004660
26 1 Flange 399001132
1 Gear kit 1:5 438004519
16 1 Pinion shaft -
23 1 Cog wheel -
19 1 Parallel key -
1 Gear kit 1:6 438004525
16 1 Pinion shaft -
23 1 Cog wheel -
19 1 Parallel key -
1 Gear kit 1:7 438004530
16 1 Pinion shaft -
23 1 Cog wheel -
19 1 Parallel key -
1 Gear kit 1:10 438004535
16 1 Pinion shaft -
23 1 Cog wheel -
19 1 Parallel key -
8A 1 Input hollow shaft (100-112) 293001918
8B 1 Input hollow shaft (132) 293001919
8C 1 Input hollow shaft (160) 293001920
Ba 1 Internal seal kit (100-112) 435001292
7 1 DIN 3760-NB Shaft seal BASL (80x50x8)
18 1 DIN 3760-NB Shaft seal BASL (80x50x8)
Bb 1 Internal seal kit (132) 435001291
7 1 DIN 3760-NB Shaft seal NBR (55x80x10)
18 1 DIN 3760-NB Shaft seal NBR (80x50x8)
Ba 1 Internal seal kit (160) 435001293
7 1 DIN 3760-NB Shaft seal NBR (60x80x8)
18 1 DIN 3760-NB Shaft seal NBR (80x50x8)
6 1 Spacer 363001806
21 1 Spacer 363001807
Cb 1 Bearing kit 100-112-132-160 435001281
12 1 DIN 625 Bearing 6308 (40x90x23)
15 1 DIN 625 Bearing 6305 (25x62x17)
3 1 DIN 625 Bearing 6307 (35x80x21)
17 1 DIN 625 Bearing 6208 (40x80x18)
4 1 DIN 711 Bearing axial 51207 (35x62x18)
2 1 3/8" Oil outlet plug -
13 1 3/8" Breather plug -
22 1 3/8" Oil level plug -
11 1 ø 80 DIN 472 Retaining ring for bore -
14 1 ø 40 DIN 471 Retaining ring for shaft -
29 8 M10x 35 DIN 933 Hexagonal bolt -
27 8 ø 10 DIN 125A Beveled washer -
28 8 ø 10 DIN 7980 Elastic washer -
9 9 M8x80 DIN 912 Hexagonal socket bolt -
10 9 ø 8 DIN 125A Beveled washer -
24 2 Cylindrical pin 8x16
25 1 Shaft sealing unit XUH050J4
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M47
21

GEAR REDUCTION HEAD SERIES M47 with incorporated end bearing - for IEC and NEMA motors
100-112
132
160

2: Ø 193 5: Ø 323
1: Ø 168 4: Ø 323

3: Ø 219
.
ES

A
.

B
1:10
05:Ratio/Rapporto 1:5
1:6
1:7
.

C
.
.

“ “
“ “
“ “
.
M47

06:
07:
10:

A
Code

C
C
C
A
C
C
C
B
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M47
22

Item Quantity Standards DESCRIPTION Code

5 1 Shaft (132-160) 358003171
1A 1 Casing motor end 37800464
1B 1 Casing motor end (132) 378004642
1C 1 Casing motor end (160) 378004641
20A 1 Casing screw end ES1 378004653
20B 1 Casing screw end ES2 378004654
20C 1 Casing screw end ES3-ES5 378004655
20D 1 Casing screw end ES4 378004656
26 1 Flange 399001132
1 Gear kit 1:5 438004518
16 1 Pinion -
23 1 Cog wheel -
19 1 Parallel key -
1 Gear kit 1:6 438004524
16 1 Pinion -
23 1 Cog wheel -
19 1 Parallel key -
1 Gear kit 1:7 438004529
16 1 Pinion -
23 1 Cog wheel -
19 1 Parallel key -
1 Gear kit 1:10 438004534
16 1 Pinion -
23 1 Cog wheel -
19 1 Parallel key -
8A 1 Input hollow shaft (132) 293001916
8B 1 Input hollow shaft (160) 293001917
Ba 1 Internal seal kit -
7 1 DIN 3760-NB Shaft seal -
18 1 DIN 3760-NB Shaft seal -
Bb 1 Internal seal kit (132) 435001289
7 1 DIN 3760-NB Shaft seal NBR (85x55x10)
18 1 DIN 3760-NB Shaft seal NBR (60x80x8)
Ba 1 Internal seal kit (160) 435001290
7 1 DIN 3760-NB Shaft seal NBR (85x62x10)
18 1 DIN 3760-NB Shaft seal NBR (60x80x8)
6 1 Spacer 363001805
21 1 Spacer 363001876
Cb 1 Bearing kit 132-160 435001279
12 1 DIN 625 Bearing 6209 (45x85x19)
15 1 DIN 625 Bearing 6306 (30x72x19)
3 1 DIN 625 Bearing 6308 (40x50x23)
17 1 DIN 625 Bearing 6210 (50x90x20)
4 1 DIN 711 Bearing axial 51208 (40x68x19)
2 1 3/8" Oil outlet plug -
13 1 3/8" Breather plug -
22 1 3/8" Oil level plug -
11 1 ø 85 DIN 472 Retaining ring for bore -
14 1 ø 45 DIN 471 Retaining ring for shaft -
29 8 M10x 35 DIN 933 Hexagonal bolt -
27 8 ø 10 DIN 125A Beveled washer -
28 8 ø 10 DIN 7980 Elastic washer -
9 9 M8x90 DIN 912 Hexagonal socket bolt -
10 9 ø 8 DIN 125A Beveled washer -
24 2 Cylindrical pin 8x16
25 1 Shaft sealing unit XUH050J4
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M49
23

GEAR REDUCTION HEAD SERIES M49 with incorporated end bearing - for IEC and NEMA motors
100-112
132
160

2: Ø 193 5: Ø 323
1: Ø 168 4: Ø 323

3: Ø 219
.
ES

A
.

B
1:10
05:Ratio/Rapporto 1:5
1:6
1:7
.

C
.
.

“ “
“ “
“ “
.
M49

06:
07:
10:

A
Code

C
C
C
A
C
C
C
B
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M49
24

Item Quantity Standards DESCRIPTION Code

5 1 Shaft 358003173
1A 1 Casing motor end (160-180) 378004646
1B 1 Casing motor end (200) 378004647
20A 1 Casing screw end ES3-ES5 378004651
20B 1 Casing screw end ES4 378004662
26 1 Flange 399001132
1 Gear kit 1:5 438004520
16 1 Pinion -
23 1 Cog wheel -
19 1 Parallel key -
1 Gear kit 1:6 438004526
16 1 Pinion -
23 1 Cog wheel -
19 1 Parallel key -
1 Gear kit 1:7 438004531
16 1 Pinion -
23 1 Cog wheel -
19 1 Parallel key -
1 Gear kit 1:10 438004536
16 1 Pinion -
23 1 Cog wheel -
19 1 Parallel key -
8A 1 Input hollow shaft (160) 293001921
8B 1 Input hollow shaft (180) 293001922
8C 1 Input hollow shaft (200) 293001923
Ba 1 Internal seal kit (160-180) 435001295
7 1 DIN 3760-NB Shaft seal NBR (70x110x12 TC)
18 1 DIN 3760-NB Shaft seal NBR (70x110x12 TC)
1 Internal seal kit (200) 435001294
7 1 DIN 3760-NB Shaft seal NBR (110x75x12)
18 1 DIN 3760-NB Shaft seal NBR (70x110x12 TC)
6 1 Spacer 363001808
21 1 Spacer 363001809
Cb 1 Bearing kit 160-180-200 435001283
12 1 DIN 625 Bearing 6212 (60x110x22)
15 1 DIN 625 Bearing 6309 (45x100x25)
3 1 DIN 625 Bearing 6310 (50x110x87)
17 1 DIN 625 Bearing 6213 (65x120x23)
4 1 DIN 711 Bearing axial 51210 (50x78x22)
2 1 3/8" Oil outlet plug -
13 1 3/8" Breather plug -
22 1 3/8" Oil level plug -
11 1 ø 110 DIN 472 Retaining ring for bore -
14 1 ø 60 DIN 471 Retaining ring for shaft -
29 8 M10x 35 DIN 933 Hexagonal bolt -
27 8 ø 10 DIN 125A Beveled washer -
28 8 ø 10 DIN 7980 Elastic washer -
9 9 M8x90 DIN 912 Hexagonal socket bolt -
10 9 ø 8 DIN 125A Beveled washer -
24 2 Cylindrical pin 8x16
25 1 Shaft sealing unit XUH070J1
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
25

COMPLETE MOTOR

Code M . . . . . . 0 4 . . 5
4 = CLASS.F. IP55

W = 208 - 230 / 460V 60Hz

NEMA IEC kW
Q = 575V 60Hz
E = 220/380V 50Hz
143 0900M 1.1
145 0900L 1.5
182 100LR 2.2 Poles
- 100LH 3.0 02 3600 RPM
184 1120M 4.0 04 1800 RPM
213 1320S 5.5 06 1200 RPM
215 1320M 7.5
- 1320L 9.2
254 1600M 11.0
256 1600L 15.0
282 1800M 18.5

Item Qu an tity S tan d ard s D E S C R IP T ION

1 1 Fan guard
2 1 Fan
Rear flange
Fan beari ng
Casi ng
Stator
Rotor
Front beari ng
Front flange
10 1 Termi nal box
 CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SAFETY

26

Texas Division Georgia Division

1300 Triad Boulevard 75 Boulderbrook Circle
Fort Worth, TX 76131 Lawrenceville, GA 30045
Ph: 817.232.2678 WAM, Incorporated Ph: 770.339.6767
Fax: 817.232.2676 www. waminc.com Fax: 770.339.4727

WARNING AND SAFETY INSTRUCTIONS

NOTE TO USERS: Do not attempt any maintenance or repairs of the conveyor until power has been locked
out and tagged out. Control Stored Energy: Use safety blocks between dangerous parts that could move and
injure.
Safety must be considered a basic factor in 1. section of the equipment is to be guarded by by the owner-assembler as we have no informa-
machinery operation at all times. Most acci- a railing or fence and there shall be a warn- tion regarding plant wiring, plant environment,
dents are the result of carelessness or negli- ing sign posted. the Interlocking of the equpment with other
gence. The following safety instructions are basic 2. Do not attempt any maintenance or repairs equipment, extent of plant automation, etc.
guidelines and should be considered as mini- of the equipment until power has been Other devices should not be used as a substi-
mum provisions. Additional information shall LOCKED OUT and TAGGED OUT. tute for locking out the power prior to removing
be obtained by the purchaser from other sourc- 3. Control stored energy: Use safety blocks be- guards or covers. We caution that use of the
es, including the American Society of Mechan- tween dangerous parts that could move and secondary devices may cause employees to de-
ical Engineers, Standard ANSI B20.1, Standard injure. Always operate conveyor in accor- velop a false sense of security and fail to lock
ANSI B15.1, Standard ANSI A12.1 Standard dance with these instructions and those con- out power before removing covers or guards.
ANSI MH4.7 and Standard ANSI Z244. tained on the caution labels affixed to the This could result in a serious injury should the
WAM, Inc. does not install equipment, conse- equipment. secondary device fail or malfunction.
quently it is the responsibility of the contractor, 4. Do not place hands or feet in the equipment. There are many kinds of electrical devices for
installer, owner and user to install, maintain 5. Never walk on equipment covers, grating or interlocking of equipment and equipment sys-
and operate the conveyor, components and guards. tems such that if one item of equipment in a
assemblies in such a manner as to comply with 6. Do not use equipment for any purpose other system or process is stopped other equipment
the William-Steiger Occupational Safety and than that for which it was intended. feeding it, or following it can also be automat-
Health Act and with all state and local laws and 7. Do not poke or prod material into the equip- ically stopped.
ordinances and the American National Stan- ment with a bar or stick inserted through the Electrical controls, machinery guards, railings,
dard Institute (ANSI) safety code. openings. walkways, arrangement of installation, training
In order to avoid an unsafe or hazardous con- 8. Keep area around equipment drive and con- of personnel, etc. are necessary ingredients for
dition, the assemblies or parts must be installed trol station free of debris and obstacles. a safe working place. It is the responsibility of
and operated in accordance with the following 9. Always regulate the feeding of material into the contractor, installer, owner and user to sup-
minimum provisions. the unit at a uniform and continuous rate. plement the materials and services furnished
1. Conveyors, and all other rotating and vibrat- 10.Do not attempt to clear jammed equipment with these necessary items to make the equip-
ing equipment (hereafter referred to as until power has been LOCKED OUT and ment installation comply with the law and ac-
equipment) shall not be operated unless all TAGGED OUT. cepted standards.
covers and/or guards for the equipment and 11.Do not attempt field modification of equip- Equipment inlet and discharge openings are
drive unit are in place. If the equipment is to ment or components. designed to connect to other equipment or
be opened for inspection cleaning, mainte- 12.Equipment is not normally manufactured or machinery so that the flow of material into and
nance or observation, the electric power to designed to handle materials that are haz- out of the equipment is completely enclosed.
the motor driving the conveyor must be ardous to personnel. These materials which One or more caution signs as illustrated be-
LOCKED OUT and TAGGED OUT in such a are hazardous include those that are explo- low are attached to equipment housings and
manner that the equipment cannot be re- sive, flammable, toxic, or otherwise danger- equipment covers. Please order replacement
started by anyone; however remote from the ous to personnel. Equipment may be de- caution labels should the labels attached to
area, until equipment cover or guards and signed to handle these materials. Equipment this equipment become illegible. Use Convey-
drive guards have been properly replaced. is not manufactured or designed to comply or Equipment Manufacturers Association
2. If the equipment must have an open housing with local, state or federal codes for unfired (CEMA) “Safety Label Brochure and Placement
as a condition of its use and application, the pressure vessels. If hazardous materials are Guidelines” (#201). CEMA can be contacted
entire equipment is then to be guarded by a to be conveyed or if the equipment is to be at: : www.cemanet.org , or may be written to at::
railing or fence in accordance with ANSI stan- subjected to internal or external pressure, CEMA
dard B20.1-1993, with special attention giv- WAM, Inc. should be consulted prior to any 6724 Lone Oak Blvd.
en to section 6.12. modifications. Naples, FL 34109
3. Feed openings for shovel, front loaders or WAM, Inc. insists that disconnecting and lock- WAM, Inc. also provides this information to
other manual or mechanical equipment shall ing out and tagging out the power to the motor our customers free of charge when requested.
be constructed in such a way that the equip- driving the unit provides this only real protec- The label shown below has been reduced in
ment opening is covered by a grating. If the tion against injury. Secondary safety devices size. The actual size is printed next to the la-
nature of the material is such that a grating are available; however, the decision as to their bel. For more detailed instructions and infor-
cannot be used, then the exposed need and the type required must be made mation please request a free copy of our “Screw
Conveyor Safety, Installation, Operation, Main-
tenance Instructions.”

Actual Size is 5” Wide x 2 1/2” High Actual Size is 5” Wide x 2 1/2” High Actual Size is 5” Wide x 2 1/2” High