ABC-015 - NBS Lakeside Restaurant – (EWS) Wall systems

Client: NBS

Issued as a sample specification by

the NBS Technical Solutions
team working with SpecStudio
(specification consultants) and HOK
(architect).

To learn more about this

project CLICK HERE

Pub no: LAK-NBS-25_10-XX-T-A-3001-A4-C01-Spec_Walls

Title: (EWS) Wall systems
Status: A4 - Authorized-Stage04
Revision: C01 - Contractual
Date: 23 September 2022
 ABC-015 - NBS Lakeside Restaurant – (EWS) Wall systems
Client: NBS

Contents
Ss_25_10_20_85 Stick curtain walling systems (D+) ........................................................................1
Ss_25_13_50_51 Masonry wall leaf systems (P) .............................................................................10
Ss_25_20_70_25 Drained and back-ventilated rainscreen cladding systems (P) ........................16
 ABC-015 - NBS Lakeside Restaurant – (EWS) Wall systems
Client: NBS

Ss_25_10_20_85
Stick curtain walling systems (D+)
Systems
Ss_25_10_20_85 [01] Stick curtain walling systems (D+) EWS-101
1. To be read in conjunction with the drawings, other related sections of this specification and the
Preliminaries.
2. Design Responsibility:
2.1. Descriptive Information (D+): The Design Team describes the Design Intent only and selects
a preferred manufacturer, that allows a Specialist Subcontractor to complete the Detailed
Design of this system
3. Location: To the front of the building.
4. Description: Aluminium curtain wall stick system.
5. System performance: Ss_25_10_20/205 Design submittals; Ss_25_10_20/210 Curtain wall
system design; Ss_25_10_20/212 Design and fabrication tolerances; Ss_25_10_20/215 Quality
management; Ss_25_10_20/220 Structural performance; Ss_25_10_20/225 Thermal movement;
Ss_25_10_20/235 Fire performance to BS EN 13501; Ss_25_10_20/240 Water penetration;
Ss_25_10_20/245 Avoidance of condensation; Ss_25_10_20/250 Acoustic performance – sound
transmittance; Ss_25_10_20/260 Thermal performance; Ss_25_10_20/255 Air permeability;
Ss_25_10_20/265 BREEAM requirements; Ss_25_10_20/270 Solar energy transmittance (solar
factor); Ss_25_10_20/272 Solar transmission; Ss_25_10_20/274 Solar reflection of cladding;
Ss_25_10_20/275 Safety performance; Ss_25_10_20/299 Compliance with performance
requirements; Ss_25_10_20/290 Openings and accessories in curtain wall systems
6. System manufacturer: Kalwall
7. Product reference: Design intent based on Raico Therm+ (with Kalwall) (Therm+ 50 A-I
aluminium)
8. Sizes and configurations: Refer to the Design Drawings.
9. Framing
9.1. Frame members: Raico Therm+ 50 A-I aluminium curtain wall frame.
9.2. Frame accessories: To be confirmed through sampling.
10. Cladding units
10.1. Panels and facings
10.1.1. Material: Kalwall fibre-reinforced polymer (FRP) structural composite sandwich
panels.
10.1.2. Thermal insulation: Aerogel.
11. Profile: Rectangular.
12. Colour/ Finish (external): White SW-E2.
13. Colour/ Finish (internal): White B-3C.
14. Thickness: 70 mm.
15. Wind resistance: To BS EN 13116, Class 6.
16. Security: Burglar resistance to BS EN 1627, RC 3.
17. Options: Not required.
18. Mounting: To the manufacturer's recommendations.
19. Connectors: To the manufacturer's recommendations.
20. Samples required: Ss_25_10_20/305 Product samples; Ss_25_10_20/505 Mock-ups or
prototypes
21. System accessories: To the manufacturer's recommendations.
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22. Execution: Ss_25_10_20/605 Preliminary installation; Ss_25_10_20/610 Preconstruction survey;

Ss_25_10_20/615 Curtain wall assembly and erection; Ss_25_10_20/625 Fixing anchor
installation; Ss_25_10_20/620 Execution tolerances; Ss_25_10_20/635 Installing fire and smoke
stops; Ss_25_10_20/630 Installing accessories in curtain walling
23. System completion: Ss_25_10_20/805 Removal of samples; Ss_25_10_20/810 Maintenance
and replacement; Ss_25_10_20/895 Verification of performance

System performance
Ss_25_10_20/205 Design submittals
1. Preliminary design
1.1. Submittals: System certification, reports and calculations sufficient to demonstrate
compliance of proposed curtain walling with specification.
1.2. Timing: Before starting Detailed Design.
2. Detailed design
2.1. Submittals: Project specific method statement in accordance with CWCT Standard for
systemised building envelopes and guidance in CWCT Technical Note 53.
2.2. Timing: Submit before fabrication.
3. Format: System certification, reports and calculations.

Ss_25_10_20/210 Curtain wall system design

1. Design requirements: Complete the design of the curtain walling system and associated features.
2. Standard: In accordance with BS EN 13830 and the CWCT Standard for systemised building
envelopes.
3. Curtain wall selection: Proprietary.
4. Method of weathersealing: Drained and ventilated.
5. Appearance and fit: Ensure position and alignment of parts and features as shown on preliminary
design drawings. Accommodate deviations in the primary support structure.
6. Related works: Coordinate in the detailed design.
7. Comparison or type testing: To BS EN 13830 and the CWCT Standard for systemised building
envelopes, Part 8.
8. Detailed design: Complete and submit proposals for approval before fabrication.

Ss_25_10_20/212 Design and fabrication tolerances

1. Standard: In accordance with the CWCT Standard for systemised building envelopes, section 7.
2. Appearance and fit: Ensure position and alignment of parts and features as shown on preliminary
design drawings. Accommodate all deviations in the primary support structure.
3. Primary support structure design tolerances: In accordance with the CWCT Standard for
systemised building envelopes, section 7.
4. Component and installation tolerances (maximum): Panel tolerance ±2 mm, installation tolerance
±2 mm, overall = ±4 mm.

Ss_25_10_20/215 Quality management

1. Required documentation: Project specific method statement in accordance with CWCT Standard
for systemised building envelopes and guidance in CWCT Technical Note TN 53.
2. Timing: Submit during detailed design.

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Ss_25_10_20/220 Structural performance

1. Standard: In accordance with BS EN 13830 and the CWCT Standard for systemised building
envelopes.
2. Loads: Resist wind loads, dead loads and design live loads.
3. Deflections and movements: Accommodate without damage.
4. Deflection under dead load
4.1. Frame members: Deflection of framing members parallel to the curtain walling plane must
not reduce glass bite, edge clearance and general clearance below minimum stated
requirements.
4.2. Glass bite (minimum): 75% of design dimension.
4.3. Edge clearance (minimum): 3 mm between members and immediately adjacent glazing
units, panel or facing units, or other fixed units.
4.4. Clearance (minimum): 2 mm between members and movable components such as doors
and windows.
5. General movement: Anticipated building movements to be accommodated
6. Impact performance
6.1. Safety impact requirements: To CWCT TN75, Low risk.
6.2. Serviceability impact requirements: To CWCT TN75, serviceability Class 1.
6.3. External impact exposure
6.3.1.Exposure category : To CWCT TN75, exposure category A.
6.4. Hard and soft body impact loads
6.4.1.Curtain walling: To CWCT Technical Note TN75 and BS EN 14019, Class E5.
6.4.2.Glazing: To BS EN 12600, Class 1B1.
6.5. Impact tests
6.5.1.Hard body impact tests: In accordance with CWCT Standard test methods for building
envelopes and TN76 (curtain wall).
6.5.2.Soft body impact tests: In accordance with CWCT Standard test methods for building
envelopes and TN76 (curtain wall).
7. Imposed loads
7.1. Standard: In accordance with BS EN 1991-1-1.

Ss_25_10_20/225 Thermal movement

1. Standards: In accordance with BS EN 13830 and the CWCT Standard for systemised building
envelopes.
2. Service temperature range: Temperature range within CWCT Standard for systemised building
envelopes, clause 2.7.2, Tables 2.2 and 2.3.

Ss_25_10_20/235 Fire performance to BS EN 13501

1. Standard: In accordance with BS EN 13830.
2. Fire resistance
2.1. Classification: Refer to the Fire Strategy Report.
3. Reaction to fire classification
3.1. External surfaces: To BS EN 13501-1 , Class B-s2, d2 or better.
3.2. Internal surfaces: To BS EN 13501-1 , Class B-s2, d2 or better.
4. Combustibility: Non-combustible, as defined in Building Regulations Approved Documents B2,
paragraph 8 and Table A6.

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5. Firestops: Fire and smoke performance equal to the fire and smoke performance of the
compartment/ separating wall or floor abutting the curtain walling – when tested from both sides.
6. Assessment authority: UKAS accredited.

Ss_25_10_20/240 Water penetration

1. Watertightness
1.1. Class: To BS EN 12154, Class 9A.
1.2. Peak test pressure: 600 Pa.
2. Water leakage requirements: Underside of any transom not to be wetted at peak test pressure.

Ss_25_10_20/245 Avoidance of condensation

1. Interstitial condensation: Minimize the risk of condensation forming on building interior surfaces of
framing members or any part of infill panels or facings under notional psychrometric conditions.
2. Risk of interstitial condensation: Determine risk in accordance with BS 5250, Annex D and
provide effective vapour control.
3. Notional outdoor psychrometric conditions: As BS 6229, Table A1.
4. Winter interstitial condensate
4.1. Calculated amount (maximum): 0.35 kg/m².
4.2. Calculated annual net retention: Nil.

Ss_25_10_20/250 Acoustic performance – sound transmittance

1. Standards: To BS EN ISO 10848-1, BS EN ISO 10848-2 and BS EN ISO 717-1.
2. Weighted sound reduction index (Rw)
2.1. Standard: To BS EN ISO 717-1.
2.2. Between internal and external surfaces: Refer to the Acoustic Report.
3. Weighted standardized level difference (DnTw) (minimum)
3.1. Standard: To BS EN ISO 717-1.
3.2. Between adjacent rooms on same floor abutting curtain walling: Refer to the Acoustic
Report.

Ss_25_10_20/255 Air permeability

1. Permeability class: To BS EN 12152, Class A4.
2. Peak test pressure: 600 Pa.
3. Air exfiltration rate (maximum): To be determined as part of the whole building performance in
section PM_35.
4. Air leakage rates (maximum) when subjected to peak test pressure
4.1. Fixed lights: 1.5 m³/hr/m².
4.2. Opening lights: 2.0 m³/hr/lin.m.

Ss_25_10_20/260 Thermal performance

1. Standards: In accordance with BS EN ISO 12631 and BS EN ISO 12567-1.
2. Method of calculating thermal transmittance (U-value): Weighted U-value of system.
3. Method for assessing thermal transmittance (U-value) of assemblies: To be confirmed by M&E
Engineer.
4. Average U-value: 0.28W/m2K.
5. Zone interfaces: Coordinate to achieve required average U-value.

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Ss_25_10_20/265 BREEAM requirements

1. Daylight calculations
1.1. Information: Confirmation that at least 80% of any room that complies with the average
daylight factor requirement gives a view of sky from a seat at a 0.7 m high desk.
1.2. Calculations: Minimum point daylight factor expressed as a percentage for each room/ area.
2. View out
2.1. Arrangement: Glazed areas, opening sizes and position to be designed to meet BREEAM
'View out' criteria for relevant building type.
2.2. Layout drawings: Submit design plan and elevation drawings showing all BREEAM defined
'relevant areas' dependent on building type and room depths, actual or notional workstation
or desk layouts, glazed areas and open areas.
2.3. Site arrangement: Submit site plan showing building location and proximity to external
obstructions.
3. Ventilation: Submit design plan and elevation drawings, and calculations confirming potential for
natural ventilation.
4. Opening lights: To be positioned minimum 10 m from sources of external pollution.

Ss_25_10_20/270 Solar energy transmittance (solar factor)

1. Standard: To BS EN 410.
2. Solar factor, g-value (glazing only) (maximum): 0.13 (13%).
3. Effective g-value (glazing with shading devices) (maximum): To be confirmed by M&E Engineer.
4. Calculation: In accordance with BRE Trust Report FB 9.
5. Effective g-value (maximum): To be confirmed by M&E Engineer.

Ss_25_10_20/272 Solar transmission

1. Standard: In accordance with BS EN 410.
2. Visible light transmission (glazing only) (minimum): 12%.
3. Effective light transmission (glazing with shading devices) (minimum): To be confirmed by M&E
Engineer.

Ss_25_10_20/274 Solar reflection of cladding

1. Requirement: Conduct solar reflectivity study on all adjacent property within a 500 m radius of the
development.
2. Submittals
2.1. Calculations: Submit solar glare hazard analysis, identifying areas of the facade that are
predicted to cause unacceptable or dangerous levels of solar reflection or glare.
2.2. Information: Submit design plans for each area of the facade that is predicted to cause
unacceptable or dangerous levels of solar reflection or glare, including mitigating shading
features.

Ss_25_10_20/275 Safety performance

1. Finished surfaces in accessible internal and external areas: Free of irregularities capable of
inflicting personal injury. Free of release irritant or staining substances.
2. Thermal stress: The curtain wall system should provide adequate resistance to thermal stress
generated by orientation, shading, solar control and construction.

Ss_25_10_20/290 Openings and accessories in curtain wall systems

1. Standard: To CWCT Standard for systemised building envelopes, Section 4.

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2. Opening lights: To CWCT Standard for systemised building envelopes, clause 4.2.
3. Doorsets: To CWCT Standard for systemised building envelopes, clause 4.3.
4. Smoke vents: To CWCT Standard for systemised building envelopes, clause 4.4.
5. Louvres: To CWCT Standard for systemised building envelopes, clause 4.5.
6. Interfaces around openings: To CWCT Standard for systemised building envelopes, clause 4.6.
7. Accessories: To CWCT Standard for systemised building envelopes, clause 4.7 and 4.8.

Ss_25_10_20/299 Compliance with performance requirements

1. Requirement: Proof of compliance with specified performance.
2. Method
2.1. Type test results: Performance requirements.
3. Submittals
3.1. Format: Curtain wall Declaration of Performance, test results and certification.
3.2. Timing: Submit before manufacture and installation of curtain wall.

Products
Ss_25_10_20/305 Product samples
1. Submittals:
1.1. Two control samples (upper and lower) of all metallic powder coated products.
1.2. Each type of fastener, with details of methods of adjustment and tolerances
2. Purpose: For use as a reference sample.
3. Labelling: Clearly label all submitted samples.
4. Timing: Submit samples during the Detailed Design and keep on site until project completion.

Ss_25_10_20/505 Mock-ups or prototypes

1. Requirement
1.1. Description: Mock-up storey height bay of system.
1.2. Scale of specimens: Small.
1.3. Arrangement and overall dimensions: To be agreed with the Architect.
2. Purpose: To serve as an installation reference panel.
3. Siting: On site.
4. Timing: Construct during detailed design. Obtain approval of appearance before proceeding.
Retain undisturbed until completion of curtain walling installation.

Execution
Ss_25_10_20/605 Preliminary installation
1. Installation
1.1. Type: Storey height bay.
1.2. Purpose: For inspection and approval of appearance.
1.3. Location: To be agreed upon before commencement.
1.4. Features: Kalwall panel sample and finished frame.
2. Timing: Construct and obtain approval of appearance before proceeding with general installation.
Retain undisturbed until completion of curtain wall installation.

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Ss_25_10_20/610 Preconstruction survey

1. Primary support structure: Carry out survey sufficient to verify that required accuracy and security
of erection can be achieved.
2. Notification: Submit details of non-compliant structure.
3. Timing: Before fabrication.

Ss_25_10_20/615 Curtain wall assembly and erection

1. Accuracy: As specified in CWCT Standard for systemised building envelopes, clause 2.20 for
fabrication and erection.
2. Assembly works: Carry out as much assembly as possible in the workshop.
3. Joints (other than movement joints): Rigidly secure. Reinforce where necessary. Fix with hairline
abutments.
4. Identification of products: When marking or tagging products to facilitate identification during
handling, storage, assembly and installation, do not mark any surfaces visible in the completed
installation.
5. Securing to fixing anchors: Through holes formed during fabrication only.
6. Tightening mechanical fasteners: To manufacturer’s recommended torque figures. Do not
overtighten fasteners intended to permit differential movement.
7. Closers and flashings: Correctly form and locate to provide weathertight junctions between the
curtain wall system and the adjacent building fabric. Junctions must provide the same level of
weathertightness and sealing as the curtain wall system.
8. Protective coverings: Remove prior to completion only where necessary to facilitate installation
and from surfaces that will be inaccessible on completion.
9. Interfaces: Locate flashings, closers, etc. correctly. Neatly overlap to form a weathertight junction.

Ss_25_10_20/620 Execution tolerances

1. Standard: In accordance with the CWCT Standard for systemised building envelopes, Section 7.
2. Accuracy of erection
2.1. Line: ±2 mm of any line expressed by the framing or panels in any one storey height, or
structural bay width, and ±5 mm overall.
2.2. Level: ±2 mm of horizontal in any one structural bay width, and ±5 mm overall.
2.3. Plumb: ±2 mm of vertical in any one storey height, and ±5 mm overall.
2.4. Plane: ±2 mm of the principal plane in any one storey height, or structural bay width, and ±5
mm overall.

Ss_25_10_20/625 Fixing anchor installation

1. Fixing positions: Clearly identify positions of all site drillings or cuttings not shown on detailed
drawings.
2. Concrete supporting structure: Protect cavities in inserts from entry of concrete.
3. Cast-in inserts: Cast-in inserts must be held in place by formwork, not attached to reinforcement.
Drilled-in fixings to slab edges must only be used for light stick systems.
4. Location of inserts: Submit detailed information prior to casting.
5. Edge fixing distances (minimum): Recommended by fixing anchor manufacturers.
6. Corrective fabrication: Minimize.

Ss_25_10_20/630 Installing accessories in curtain walling

1. Accessories
1.1. Type: Doorsets.
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1.2. Fixing method: To the manufacturer's recommendations.

1.3. Weatherstripping: Fix in undercut grooves in framing sections using preformed corners, with
joints in the length.
2. Fire-stopping
2.1. Positioning: Locate at junctions of curtain walling with compartment walls and floors.
2.2. Minimum fire resistance including fixings: The same as that specified for compartment walls
and floors.
3. Thermal insulation: Attach to or support within the curtain walling so as not to bulge, sag,
delaminate or detach during installation or in-situ during the life of the curtain walling.
4. Vapour control layer: Locate on warm side of thermal insulation. Fit continuously and seal at
joints.
5. Hardware: Assemble and fix accurately, using fasteners with matching finish supplied by
hardware manufacturer. On completion check, adjust and lubricate as necessary to ensure
correct functioning.

Ss_25_10_20/635 Installing fire and smoke stops

1. Fire and smoke stops: Fire and smoke stops to be located at all junctions between the curtain wall
and compartment or separating walls and floors. To be installed strictly in accordance with
manufacturers' guidelines and as recommended in CWCT Technical Note TN 98.
2. Installer qualification: To be a member of a UKAS accredited installer scheme.

System completion
Ss_25_10_20/805 Removal of samples
1. Items to be removed: Mock-up and Product samples.
2. Timing: At the completion of work in this section.

Ss_25_10_20/810 Maintenance and replacement

1. Curtain wall maintenance manual contents:
1.1. Contact details for subcontractors and suppliers.
1.2. Design criteria for the curtain wall system.
1.3. Product information for components and materials including manufacturers' literature,
COSHH data sheets and recommendations for cleaning maintenance and repair.
1.4. Copies of material, components and finishes certification and test report.
1.5. A full set of construction drawings, updated to include any changes made up to the time of
completion.
1.6. The terms and conditions of any guarantee.
1.7. Method statement for means of access for maintenance and for use of any permanent
equipment.
1.8. Method statement covering the procedures for replacement of parts that have a design life
less than the design life of the curtain wall system.
1.9. Recommendations for routine maintenance and cleaning, including suitable cleaning agents
and lubrication/ adjustments to working parts.
1.10. Record book for listing defects, maintenance and repairs
2. Dismantling: Submit recommendations for safe dismantling and recycling or disposal of curtain
walling system and products.

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Ss_25_10_20/895 Verification of performance

1. Requirement: Check completed system and provide assurance of compliance with specified
performance.
2. Submittals
2.1. Format: Curtain wall Declaration of Performance, test results and certification.
2.2. Timing: At completion of installation.
Ω End of System

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Ss_25_13_50_51
Masonry wall leaf systems (P)
Systems
Ss_25_13_50_51 [03] Masonry wall leaf systems (P) EWS-102
1. To be read in conjunction with the drawings, other related sections of this specification and the
Preliminaries.
2. Design Responsibility:
2.1. Prescriptive Information (P): Complete, instructive information used to manufacture and
construct the system, produced by the Design Team.
3. Location: Backing wall to the envelope and internal partitions.
4. Description: Masonry wall leaf system and accessories.
5. System performance: Ss_25_13_50/200 Accuracy of brick and block walling; Ss_25_13_50/206
Design working life of masonry systems; Ss_25_13_50/252 Design for fire performance of
masonry structures
6. Masonry units: Pr_20_93_52_01 External aggregate concrete blocks EWS-303;
Pr_20_93_52_01 Internal aggregate concrete blocks EWS-304
7. Mortar: Ss_25_13_50/710 Site mixed cement gauged mortar
8. Insulation : Pr_25_71_63_59 Phenolic foam boards to cavity wall EWS-305
9. Cavity closers: Pr_35_90_50_64 Plastics cavity closers EWS-311
10. Samples required: Not required.
11. Execution: Ss_25_13_50/600 Adverse weather; Ss_25_13_50/601 Cleanliness;
Ss_25_13_50/603 Concrete fill to base of cavity; Ss_25_13_50/604 Putlog scaffolding;
Ss_25_13_50/605 Execution Standards for masonry structures; Ss_25_13_50/621 Installing
cavity wall insulation
12. System completion: Ss_25_13_50/895 Verification of performance

System performance
Ss_25_13_50/200 Accuracy of brick and block walling
1. Courses: Level and true to line.
2. Faces, angle and features: Plumb
3. Permissible deviations
3.1. Position in plan of any point in relation to the specified building reference line and/ or point at
the same level: ± 10 mm.
3.2. Straightness in any 5 m length: ± 5 mm.
3.3. Verticality up to 3 m height: ± 10 mm.
3.4. Verticality up to 7 m height: ± 14 mm.
3.5. Overall thickness of walls: ± 10 mm.
3.6. Level of bed joints up to 5 m (brick masonry): ± 11 mm.
3.7. Level of bed joints up to 5 m (block masonry): ± 13 mm.

Ss_25_13_50/206 Design working life of masonry systems

1. Design working life category: 50 years - Category 4 in accordance with BS EN 1990.

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Ss_25_13_50/252 Design for fire performance of masonry structures

1. Standard: In accordance with BS 476-21, BS EN 1365-1 and PD 6688-1-2, Annex B.
2. Loadbearing capacity, integrity and insulation: By the equivalent time of fire exposure to PD 6688-
1-2, Annex B.
3. Criteria: In accordance with PD 6688-1-2, Annex A.

Products
Pr_20_31_04_53 Mortar fine aggregates EWS-301
1. Supplied by: Submit proposals.
2. Standard: To BS EN 13139
3. Material: Submit proposals.

Pr_20_31_12_50 Masonry cements EWS-302

1. Description: Masonry cement used in the production of mortar for bricklaying and blocklaying.
2. Manufacturer: Contractor's choice.
3. Standard: To BS EN 413-1.
4. Designation: MC 12.5.

Pr_20_93_52_01 External aggregate concrete blocks EWS-303

1. Description: High-density, robust, load-bearing units for the external walls.
2. Manufacturer: Lignacite Ltd
3. Product reference: Lignacrete Concrete Blocks
4. Standard: BS EN 771-3.
5. Appearance: Medium grey to buff in colour with a texture.
6. Configuration: Solid (Group 1).
7. Compressive strength
7.1. Mean value: 7.3 N/mm².
7.2. Category: M4.
8. Thermal conductivity: 1.43 W/m·K at 5% moisture content (external use).
9. Thermal resistance: 0.075–0.207 m²K/W depending on width.
10. Work sizes (length x width x height): 440 x 100 x 215 mm.
11. Tolerance category: D1.
12. Density
12.1. Net dry density: Blocks >20.0 N/mm²: 2000 kg/m³, Blocks <20.0 N/mm²: 2100 kg/m³.
13. Reaction to fire: Class A1.
14. Water vapour permeability: 5/15 µ.
15. Sound reduction index: As per the manufacturer's recommendations.
16. Fire resistance: As per the manufacturer's recommendations.
17. Air tightness: As per the manufacturer's recommendations.
18. Face grade: Standard.
19. Moisture movement: <0.6 mm/m.
20. Specific heat capacity: 1000 J/kg/K.
21. Third-party certification: BSI Kitemark approved.

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22. Execution: Pr_20_93_52/625 Brickwork and blockwork appearance; Pr_20_93_52/630 Brickwork

and blockwork bond; Pr_20_93_52/635 Brickwork and blockwork pointing; Pr_20_93_52/655
Facing brickwork and blockwork joints; Pr_20_93_52/690 Laying brick and block masonry units
generally

Pr_20_93_52_01 Internal aggregate concrete blocks EWS-304

1. Description: High density, robust, load-bearing units for internal partitions.
2. Manufacturer: Lignacite Ltd
3. Product reference: Lignacrete Concrete Blocks
4. Standard: BS EN 771-3.
5. Appearance: Medium grey to buff in colour with a texture.
6. Configuration: Solid (Group 1).
7. Compressive strength
7.1. Mean value: 7.3 N/mm².
7.2. Category: M4.
8. Thermal conductivity: 1.33 W/m·K at 3% moisture content (internal use).
9. Work sizes (length x width x height): 440 x 100 x 140 mm.
10. Tolerance category: D1.
11. Density
11.1. Net dry density: Blocks >20.0 N/mm²: 2000 kg/m³, Blocks <20.0 N/mm²: 2100 kg/m³.
12. Reaction to fire: Class A1.
13. Water vapour permeability: 5/15 µ.
14. Sound reduction index: As per the manufacturer's recommendations.
15. Fire resistance: As per the manufacturer's recommendations.
16. Face grade: Standard.
17. Moisture movement: <0.6 mm/m.
18. Specific heat capacity: 1000 J/kg/K.
19. Third-party certification: BSI Kitemark approved.
20. Execution: Pr_20_93_52/625 Brickwork and blockwork appearance; Pr_20_93_52/630 Brickwork
and blockwork bond; Pr_20_93_52/635 Brickwork and blockwork pointing; Pr_20_93_52/655
Facing brickwork and blockwork joints; Pr_20_93_52/690 Laying brick and block masonry units
generally

Pr_25_71_63_59 Phenolic foam boards to cavity wall EWS-305

1. Description: Rigid thermoset phenolic insulation board for use in cavity walls.
2. Manufacturer: Kingspan Insulation
3. Contact details
3.1. Address: Kingspan Insulation Ltd
Pembridge
Leominster
Herefordshire
HR6 9LA
3.2. Telephone: +44 (0)1544 388601
3.3. Web: https://www.kingspan.com/gb/en-gb
3.4. Email: [email protected]
4. Product reference: Kingspan Kooltherm K108 Cavity Board (Kingspan Kooltherm K108 Cavity
Board - 120 mm)

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5. Standard: To BS EN 13166.
6. Third party product certification: British Board of Agrément (BBA) certification.
7. Fire performance: Euroclass RtF F to BS EN 13501-1:2018.
8. Thermal conductivity (maximum): 0.019 W/m∙K.
9. Cross section: Uniform thickness.
10. Thickness: 120 mm.
11. Face size (length x width): 1200 x 450 mm.
12. Compressive strength (minimum) at 10% compression: 100 kPa.
13. Recycled content: 0% (minimum) to BS EN ISO 14021.
14. Edges: Square.
15. Facing: Low emissivity composite foil.
16. Global warming potential: Less than 5.
17. Ozone depletion potential: Zero.
18. Core: Rigid thermoset fibre-free phenolic insulant core.

Pr_35_90_50_64 Plastics cavity closers EWS-311

1. Description: PVC-U extrusion with a rigid thermoset fibre-free phenolic insulation core.
2. Manufacturer: Kingspan Insulation
3. Product reference: Kingspan Kooltherm Cavity Closer (Kingspan Kooltherm Cavity Closer- 50
mm)
4. Third party certification: To BES 6001.
5. Accessories: Not required.
6. To fit cavity width: Refer to the Design Drawings.
7. Length (effective): 2400 mm.
8. Global warming potential (GWP): < 5.
9. Ozone depletion potential (ODP): Zero.
10. Mass density: 35 g/cm³.
11. Specific heat capacity: 1881 J/kg°C.
12. Thermal conductivity: 0.022 W/mK.
13. Fire rating: Please refer to product literature or Kingspan Technical Services for details.
14. Execution: Pr_25_57_21/605 Installing vertical dpcs generally; Pr_25_57_21/665 Installing jamb
dpcs at openings

Execution
Pr_20_93_52/625 Brickwork and blockwork appearance
1. Brick/ block selection: Do not use units with damaged faces or arrises.
2. Cut masonry units: Where cut faces or edges are exposed, cut with table masonry saw.
3. Quality control: Lay masonry units to match relevant reference panels.
4. Setting out: To produce satisfactory junctions and joints with built-in features and components.
5. Coursing: Evenly spaced using gauge rods.
6. Lifts: Complete in one operation.

Pr_20_93_52/630 Brickwork and blockwork bond

1. Bond type: Half lap stretcher.

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Pr_20_93_52/635 Brickwork and blockwork pointing

1. Joint preparation: Remove debris. Dampen surface.
2. Profile: Bucket handle.

Pr_20_93_52/655 Facing brickwork and blockwork joints

1. Profile: Bucket handle.

Pr_20_93_52/690 Laying brick and block masonry units generally

1. Mortar joints: Lay units on a full bed. Fill vertical joints and voids.
2. Thin mortar joints
2.1. Generally: Lay blocks on a full bed. Fill vertical joints.
2.2. Clay block vertical joints: Interlock without mortar.
3. Joint appearance: Neat and consistent.
4. Bond where not specified: Half lap stretcher.
5. Vertical joints in brick and concrete block facework: Plumb at every fifth cross joint.
6. Cleanliness
6.1. Facework: Keep clean.
6.2. Mortar on facework: Removed.
6.3. Removal of marks and stains: Rubbing and other abrasive or chemical cleaning methods
not permitted.

Pr_25_57_21/605 Installing vertical dpcs generally

1. Form: In one piece wherever possible.
2. Joints: Upper part overlapping lower at least 100 mm.

Pr_25_57_21/665 Installing jamb dpcs at openings

1. Joint with cavity tray: Full underlap.
2. Joint with lintel at head: Full underlap.
3. Joint with sill: Full overlap.
4. Joint with horizontal dpc at base: Full overlap.
5. Projection into cavity (minimum): 25 mm.
6. Relationship with frame: In full contact.

Ss_25_13_50/600 Adverse weather

1. Freezing conditions: Do not use frozen materials, or lay on frozen surfaces.
2. Air temperature
2.1. Cement gauged mortars: In cement gauged mortars when at or below 3°C and falling or
unless it is at least 1°C and rising.
2.2. Hydraulic lime: sand mortars: In hydraulic lime:sand mortars when at or below 5°C and
falling or below 3°C and rising, or as manufacturer’s/ supplier’s recommendations.
2.3. Thin joint mortar glue: In thin layer mortars when outside the limits set by the mortar
manufacturer.
3. Temperature of masonry during curing: Above freezing until mortar hardens/ has fully set.
4. Newly erected walling
4.1. Protect from precipitation: At all times.
4.2. Protect from drying out too rapidly: At all times in hot conditions and in drying winds.
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Ss_25_13_50/601 Cleanliness
1. Cavity base and faces, ties, insulation and exposed dpcs: Free from mortar and debris.

Ss_25_13_50/603 Concrete fill to base of cavity

1. Extent: Maintain 75 mm between the top of fill and external ground level and a minimum of 225
mm between the top of fill and ground level dpc.
2. Placement: Compacted and without voids.

Ss_25_13_50/604 Putlog scaffolding

1. Putlog scaffolding: Not permitted in facework.

Ss_25_13_50/605 Execution Standards for masonry structures

1. Standard: To BS EN 1996-2.

Ss_25_13_50/621 Installing cavity wall insulation

1. Cavity fill: Full fill insulation.
2. Placement: Continuous.
3. Joints: No gaps between boards at closures and penetrations. Free from mortar and debris.

Ss_25_13_50/710 Site mixed cement gauged mortar

1. Mortar type: Site batched and mixed masonry cement:sand.
2. Components: Pr_20_31_12_50 Masonry cements EWS-302; Pr_20_31_04_53 Mortar fine
aggregates EWS-301
3. Mix: Submit proposals.
4. Colour: Natural.
5. Admixture: Submit proposals.

System completion
Ss_25_13_50/895 Verification of performance
1. Requirement: Check completed system and provide assurance of compliance with specified
performance.
2. Submittals
2.1. Format: Description of inspections, remedial works carried out and certification of
compliance.
2.2. Timing: At completion of installation.
Ω End of System

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Ss_25_20_70_25
Drained and back-ventilated rainscreen cladding systems
(P)
Systems
Ss_25_20_70_25 [04] Drained and back-ventilated rainscreen cladding
systems (P) EWS-103
1. To be read in conjunction with the drawings, other related sections of this specification and the
Preliminaries.
2. Design Responsibility:
2.1. Prescriptive Information (P): Complete, instructive information used to manufacture and
construct the system, produced by the Design Team.
3. Location: To sides and rear of building.
4. Description: Secret fix metal panel rainscreen cladding system.
5. System manufacturer: PREFA UK Ltd.
6. Substrate: Blockwork walling. Refer to Section Ss_25_13_50_51 for details.
7. Sheathing board: Pr_25_71_97_12 Cement-bonded particleboards EWS-309
8. Thermal insulation: Pr_25_71_63_59 Phenolic foam boards to rainscreen cladding EWS-308
9. Breather membrane
9.1. Material: Pr_25_57_10_94 Vapour-permeable sheets EWS-307
10. Secondary support structure: Pr_20_85_20_83 Stainless steel carrier rails EWS-306
11. Cavity fire barriers
11.1. Horizontal: Provided in accordance with current Building Regulation requirements and to the
manufacturer's recommendations.
11.2. Vertical: Provided in accordance with current Building Regulation requirements and to the
manufacturer's recommendations.
12. Cladding panels
12.1. Material: Pr_25_93_72_52 Metal cladding tiles EWS-310
12.2. Panel joints: Overlapping.
13. Reveals: Performed tiles.
14. Samples required: Ss_25_20_70/305 Product samples
15. System accessories: As required to complete the installation.
16. Execution: Ss_25_20_70/605 Preliminary installation; Ss_25_20_70/610 Pre-construction
survey; Ss_25_20_70/615 Assembly and erection: quality; Ss_25_20_70/620 Assembly and
erection: tolerances; Ss_25_20_70/625 Assembly and erection: components
17. System completion: Ss_25_20_70/805 Removal of samples; Ss_25_20_70/810 Maintenance
and replacement; Ss_25_20_70/895 Verification of performance

Products
Pr_20_85_20_83 Stainless steel carrier rails EWS-306
1. Description: Helping hand bracket and rail system, fixed back to substrates, with a trapezoidal
sheet to support the metal cladding tiles.
2. Manufacturer: Submit proposals.
3. Material

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3.1. Standards: Austenitic stainless steel to BS EN 10088-2 and BS EN 10088-5.

3.2. Grade: 1.4401 (316).
4. Section: To the manufacturer's recommendations.
5. Size: To the manufacturer's recommendations.
6. Factory finish: Mill.

Pr_25_57_10_94 Vapour-permeable sheets EWS-307

1. Description: Vapour-permeable sheets (breather membranes), to the external face of the
sheathing board.
2. Manufacturer: Submit proposals.
3. Standard: To BS EN 13859-2.
4. Performance characteristics: Water vapour resistance to BS EN ISO 12572; 0.029 m, +/- 0.01 m.
5. Class (minimum): W1.
6. Material: Submit proposals.
7. Third-party certification: Approved by UKAS (or European equivalent)-accredited technical
approval body.
8. Thickness (minimum): 0.3 mm.
9. Reflective face: Required
10. Execution: Pr_25_57_10/620 Installing breather membranes

Pr_25_71_63_59 Phenolic foam boards to rainscreen cladding EWS-308

1. Description: Rigid thermoset phenolic insulation board for use behind rainscreen facades.
2. Manufacturer: Submit proposals.
3. Standard: To BS EN 13166.
4. Fire performance: Euroclass RtF C-s2,d0 when classified to EN 13501-1: 2018.
5. Thermal conductivity (maximum): 0.22 W/m∙K.
6. Cross section: Uniform thickness.
7. Thickness: Refer to the Design Drawings.
8. Face size (length x width): 2400 x 1200 mm.
9. Compressive strength (minimum) at 10% compression: 100 kPa.
10. Recycled content: 0% (minimum) to BS EN ISO 14021.
11. Edges: Square.
12. Facing: Low emissivity composite foil.
13. Global warming potential: Less than 5.
14. Ozone depletion potential: Zero.
15. Core: Rigid thermoset fibre-free phenolic insulant core.

Pr_25_71_97_12 Cement-bonded particleboards EWS-309

1. Description: Cement-bonded particleboard (CBPB), fixed back to the external face of the
blockwork.
2. Manufacturer: Submit proposals.
3. Standards: To BS EN 633, BS EN 634-1, BS EN 634-2 and BS EN 13986.
4. Third-party certification: UKAS-accredited third-party testing organization.
5. Performance Class: To BS EN 634-2, Class 1.
6. Reaction to fire classification: Class A1.
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7. Thickness: Refer to the Design Drawings.

8. Edges: Square.
9. Finish as delivered
9.1. Worked finish: As pressed (plain).
10. Execution: Pr_25_71_97/620 Installing wood-based panels

Pr_25_93_72_52 Metal cladding tiles EWS-310

1. Description: Rhomboid façade cladding tiles.
2. Manufacturer: PREFA UK Ltd
3. Product reference: Rhomboid Facade Tile. 44 x 44
4. Finish: Coil-coated.
5. Colour: 08 Zinc Grey P.10.
6. Size: 437 x 437 mm.
7. Thickness: 0.7 mm.
8. Material:: Aluminium alloy.
9. Weight: 2.6 kg/m².
10. Fastener: Direct, using four ring nail per tile.
11. Surface finish: Smooth.
12. Rear panel: Protective paint.
13. Third-party certification: QA Certificate.
14. Execution: To the manufacturer's recommendations.

Ss_25_20_70/305 Product samples

1. Submittals: Four control samples (upper and lower) of metal tiles
2. Purpose: For use as a reference sample.
3. Labelling: Clearly label all submitted samples.
4. Timing: Submit samples during detailed design and keep on-Site until project completion.

Execution
Pr_25_57_10/620 Installing breather membranes
1. Installation sequence: Fix membrane neatly to provide a complete barrier to water, snow and wind
blown dust. Install from lowest level upwards so that horizontal overlaps shed water away from
substrate. Report occurrence of damage to membrane and repair before installing cladding
2. Bottom edges: Extend membrane 25 mm (minimum) below lowest frame member in supporting
wall.
3. Continuity
3.1. Criteria: No breaks. Minimize number of joints. Bond with tape where required.
3.2. Horizontal laps: 100 mm minimum. Achieve full bond.
3.3. Vertical laps: 150 mm minimum and staggered with respect to horizontal laps. Achieve full
bond.
3.4. Penetrations and abutments: Attach to breather membrane with tape. Achieve full bond.
3.5. Openings: Overlap flashings at head and extend membrane into reveals.
3.6. Junctions at flashings, sills, gutters, etc.: Overlap and allow free drainage to exterior.
4. Method of fixing

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4.1. Reinforcement: Use reinforcing tape to strengthen membrane at fixing points and to identify
stud locations.
4.2. Fastener centres (maximum): 150 mm centres at frame or stud positions and around
openings, at top and bottom of panels and at membrane joints.
5. Dpcs: Trim all projections flush with face of wall to avoid snagging breather membrane.
6. Repairs: Fix lapped patch of breather membrane material with continuous band of tape on edges.
Report occurrence and complete repairs before installing external cladding.

Pr_25_71_97/620 Installing wood-based panels

1. Number of layers: Single layer.
2. Setting out of long edges: Run across supports.
3. Gap between adjacent boards: 1–2 mm.
4. Fixing centres (maximum)
4.1. General: Boards and sheets to be fixed securely to each support without distortion and true
to line and level. Fixings to be evenly spaced in straight lines and, unless otherwise
recommended by board manufacturer, in pairs across joints
4.2. Around board edges: To the manufacturer's recommendations.
4.3. Along intermediate supports: To the manufacturer's recommendations.
5. Fixing distance from edges (minimum): To the manufacturer's recommendations.
6. Joints: Adhesive-bonded.

Ss_25_20_70/605 Preliminary installation

1. Installation
1.1. Type: Storey-height bay.
1.2. Purpose: For inspection and approval of appearance.
1.3. Location: To be agreed.
1.4. Features: Including an external corner and reveal.
1.5. Timing: Construct and obtain approval of appearance before proceeding with general
installation. Retain undisturbed until completion of rainscreen cladding installation.

Ss_25_20_70/610 Pre-construction survey

1. Primary support structure: Carry out survey to verify that required accuracy and security of
erection can be achieved.
2. Notifications: Submit details of non-compliant structure.
3. Timing: Before commencement of installation on-Site.

Ss_25_20_70/615 Assembly and erection: quality

1. Accuracy: As specified in CWCT Standard for systemised building envelopes, clause 2.20 for
fabrication and erection.
2. Assembly works: Carry out as much assembly as possible in the workshop prior to installation on-
Site.
3. Joints, other than movement joints and designed open joints: Secure rigidly, reinforce where
necessary and fix with hairline abutments.
4. Identification of products: When marking or tagging products to facilitate identification during
assembly, handling, storage and installation, do not mark surfaces visible in the completed
installation.
5. Protective coverings: Remove all coverings at completion.

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6. Installation of interfaces: Locate flashings, closers, cavity barriers etc. correctly. Neatly overlap to
form a weathertight junction.
7. In situ welding: Not permitted.

Ss_25_20_70/620 Assembly and erection: tolerances

1. Standard: In accordance with the CWCT Standard for systemised building envelopes, section 7.
2. General requirements: Accommodate tolerances within the various component parts of the
rainscreen system without compromising system performance requirements, e.g. fire and
ventilation, etc. Cumulative effect of tolerances should not compromise the integrity and
performance of intumescent and fixed cavity fire barriers and other fire-stopping.
3. Accuracy of erection
3.1. Line: ±2 mm of any line expressed by the framing or panels in any one storey height, or
structural bay width, and ±5 mm overall.
3.2. Level: ±2 mm of horizontal in any one structural bay width, and ±5 mm overall.
3.3. Plumb: ±2 mm of vertical in any one storey height, and ±5 mm overall.
3.4. Plane: ±2 mm of the principal plane in any one storey height, or structural bay width, and ±5
mm overall.

Ss_25_20_70/625 Assembly and erection: components

1. Secondary support structure
1.1. Secondary support structure arrangement: Vertical and horizontal carrier rails.
1.2. Secondary support fixings: To the manufacturer's recommendations.
2. Cavity
2.1. Width (minimum): Refer to the Design Drawings.
2.2. Additional requirements: Install accessories located within the cavity to ensure effective
drainage and ventilation, and without compromising the fire performance of the rainscreen
cavity.
3. Thermal insulation: Attach to the outer face of, or support within, the backing wall so as not to
bulge, sag, delaminate or detach during installation or in situ during the life of the rainscreen
cladding.
4. Cavity fire barriers: Locate fire barriers at fire separating walls and floors and around openings
and penetrations. Spacing (maximum): 20 m.
5. Rainscreen panel fixing
5.1. Panel fixings: Secret.
5.2. Fixing type: To the manufacturer's recommendations.
5.3. Number and position: To the manufacturer's recommendations.
5.4. Centres: To the manufacturer's recommendations.
6. Tightening mechanical fasteners: To manufacturer's recommended torque figures. Do not
overtighten fasteners intended to permit differential movement.
7. Protective coverings: During erection, remove only where necessary to facilitate installation and
from surfaces which will be inaccessible on completion.

System completion
Ss_25_20_70/805 Removal of samples
1. Items to be removed: Product samples.
2. Timing: At completion of work in this section.

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Ss_25_20_70/810 Maintenance and replacement

1. Cladding maintenance manual contents: Contact details for subcontractors and suppliers.

Design criteria for the rainscreen system.

Product information for components and materials including manufacturers' literature, COSSH
data sheets and recommendations for cleaning maintenance and repair.

Copies of material, components and finishes certification and test report.

A full set of construction drawings, updated to include any changes made up to the time of
completion.

List of spare parts to be held for repairs.

The terms and conditions of any guarantee.

Method statement for means of access for maintenance and for use of any permanent equipment.

Method statement covering the procedures for replacement of parts that have a design life less
than the design life of the rainscreen system.

Recommendations for routine maintenance and cleaning, including suitable cleaning agents and
lubrication/ adjustments to working parts.

Record book for listing defects, maintenance and repairs

2. Dismantling: Submit recommendations for safe dismantling and recycling or disposal of products.

Ss_25_20_70/895 Verification of performance

1. Requirement: Check completed system and provide assurance of compliance with specified
performance.
2. Submittals
2.1. Format: Electronic.
2.2. Timing: At completion of installation.
Ω End of System

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Specification created using NBS Chorus