i2000SR IM: Service Manual For The i2000SR Interface Module
i2000SR IM: Service Manual For The i2000SR Interface Module
i2000SR IM: Service Manual For The i2000SR Interface Module
i2000SR IM
SUMMARY
Overview ..........................................................4
Identification Data .......................................................................... 4
Warnings Concerning Safety........................................................... 4
Laser Safety .................................................................................... 5
Description .......................................................7
i2000SR Interface Module ............................................................... 7
Tube Lanes ................................................................................................................. 9
Input and Output Areas ............................................................................................ 10
Path of the APS Carriers ........................................................................................... 10
Path of the i2000SR IM Carriers................................................................................ 11
Input and Output Areas ............................................................................................ 11
Process Controls ....................................................................................................... 12
Stop Gates ................................................................................................................ 12
Brief description of the stop gate devices ................................................................ 13
Off-line Carriers ........................................................................................................ 15
On-Line Carriers........................................................................................................ 15
Diverters Description................................................................................................ 17
IM Antenna and Optical Sensors............................................................................... 19
i2000SR Instrument Indicator Light (IM pole lamps) functioning .. 20
RED LAMP ON: Error or Initializing............................................................................ 20
RED LAMP Blinking: SCC CLI communication error................................................... 20
YELLOW LAMP Blinking: ............................................................................................ 20
GREEN LAMP ON: Running, Paused or Pausing ........................................................ 21
Modes of Operation....................................................................... 21
i2000SR IM Pneumatics Components............................................ 23
i2000SR IM Electrical Components................................................ 25
MASTER CAN Board Description.................................................... 26
MASTER CAN Board Segment Indicator .................................................................... 28
SLAVE 0 CAN Board Description.................................................... 28
SLAVE 0 CAN Board Segment Indicator.................................................................... 29
SLAVE 1 CAN Board Description.................................................... 29
SLAVE 1 CAN Board Segment Indicator.................................................................... 31
Electrical Panel Connectors........................................................... 32
i2000SR IM Electrical Box startup ................................................. 34
Starting i2000SR IM in APS Mode ............................................................................. 35
Starting i2000SR IM in Standalone Mode ................................................................. 36
i2000SR IM Track Initialization ...................................................... 37
Rebuilding queues .................................................................................................... 38
Standalone mode initializing......................................................... 38
APS mode initializing..................................................................... 38
i2000SR IM exercise mode............................................................ 38
Electrical Connections................................................................... 53
IM Track Interface Cable Connections.......................................................................54
IM Electrical Box Cable Connections .........................................................................54
i2000SR Ground Wire Installation .............................................................................56
AC Power connections ...............................................................................................57
i2000SR IM LUI Panel Installation Procedure.............................................................58
i2000SR / i2000SR IM Alignment Procedure..............................................................60
i2000SR IM Horizontal Positioning Check ..................................................................65
i2000SR IM Vertical Positioning Check ......................................................................66
Alignment of routine and STAT sampling probes, gates and antennae ....................68
Install the Gap Filler ..................................................................................................68
Install 7L46-01 Off-line carriers.................................................................................70
Initialize i2000SR IM ..................................................................................................71
Verify Config Wizard i2000SR Setting .......................................................................73
Modify Config Wizard for i2000SR.............................................................................73
Modify Instrument Queue for instrument following i2000SR ....................................76
Modify Instrument Setup.INI file................................................................................77
Exercise i2000SR IM ..................................................................................................78
Verify carriers movement from the APS Track to i2000SR IM ...................................80
Complete installation of i2000SR LAS .......................................................................82
Retrofit of the I/O module pneumatic panel and circuit ................ 83
IOM Pneumatic Panel Differences ................................................. 86
Overview
Identification Data
Module name: i2000SR Interface Module (i2000SR IM)
Group Drawing no.: 625.100.00X
Pneumatic layout: 625.107.00X
Electrical layout: 625.800.00X
Laser Safety
The laser classification scheme is used to describe the capability
of the laser or laser system to cause injury to personnel. The
higher the classification number, the greater the potential hazard.
The lasers on this workcell include Class 2 lasers.
During normal operation, the protective covers and access door
are to remain in place to prevent laser light exposure. The
protective covers and access door are to be removed only during
the servicing by qualified personnel. Do not remove the protective
cover laser warning labels. They must remain legible. The
protective housing label (label on instrument) is shown below. The
label consists of black lettering against a yellow background.
DANGER:
Class 2 Laser Radiation when open. Do not stare into beam.
Avoid eye exposure to laser light
Description
No. Description
1 i2000SR Interface Module with 4 tube lanes
2 Barcode reader
3 Instrument Indicator lamps
4 APS track with instrument interface module
5 i2000SR IM electrical box group
6 i2000SR IM pneumatic group
NOTE:
Although the i2000SR IM can process samples independent
of the APS, the IM cannot be installed independent of the
APS.
Tube Lanes
The i2000SR IM consist of four transport belts that are used to
create four tube lanes, each one dedicated to a specific task of
moving APS Workcell on-line and i2000SR IM specific off-line
carriers (See Figure 2 – Arrows show the belt spin directions):
Figure 2 – i2000SR IM top view
No. Description
1 Lane 1: The lane located closest to the i2000SR
instrument, transports carriers to sampling points for the
i2000SR sample and STAT pipettor.
2 Lane 2: Routes the carriers back to their original location
(the APS or the 4th lane of the IM).
3 Lane 3: Holds a queue of both off-line routine and off-line
priority carriers for the operator to load sample tubes.
4 Lane 4: The sample output area that can maintain a
queue of IM off-line carriers.
NOTE:
• The carriers used on the IM are a gray color and
are referred to as Off-line carriers.
• The off-line carriers cannot be used on the track
(on-line carriers).
• The system identifies the “gray” off-line carriers
using the RFID. The IM specific Off-line carriers have a
different range of RFIDs.
3. After carriers are released from the barcode gate they are
routed to the i2000SR STAT pipetting location. The i2000SR IM
sends the SID to the i2000SR. The i2000SR performs a host query.
If the sample has a STAT test assay ordered, the i2000SR STAT
pipettor will aspirate the required volume for each assay to be
processed.
4. After the last STAT assay aspiration, the carrier is released
and is routed to the i2000SR routine sample pipettor. As the
carriers enter the sample pipettor aspiration point, the i2000SR
IM sends the SID to the i2000SR. The i2000SR performs a host
query and if the sample has a routine assay test ordered, the
i2000SR sample pipettor aspirates the required volume for each
assay to be processed. After the last aspiration, the carrier is
released and routed to the gate at the end of lane #2.
5. If the carrier is an On-line carrier, it is rerouted to the
main track.
NOTE:
If an IM Off-line carrier enters the APS track, the APS
identifies the off-line carrier at the next RFID gate tag
reader position and the APS carrier movement stops.
Process Controls
Nine RFID antennae are used to identify the carriers. Seven are
on the IM module and two are on the track instrument interface.
Stop Gates
The IM Stop Gates and Diverters are pneumatic devices controlled
by the firmware (F/W) in the Master and Slave Tag Reader boards
located in the IM electrical box. These devices control carrier
traffic on IM lanes and the associated instrument interface.
There are three different types of stop gates:
Type 1 Gate – avoids interference with other carriers that are
arriving on the next lane.
Type 2 Gate – waits for an optical sensor to detect either the
insertion or removal of a tube.
Type 3 Gate – waits for the carrier to be identified using the RFID
tag reader.
NOTE:
The number of carriers queued at the Instrument Gate (G0)
is set by the value in the Instrument Gate parameter of the
Config Wizard Track Layout. The value of the standard
instrument interface queue is ten (10).
Gate 1 – (G1) is the Entry gate and is located on the Pit Stop lane
of the APS track and is operated by electro valve EV3. This Type 1
gate operates when the i2000SR IM is used with the APS. The
gate is normally closed and will only open to allow carriers from
the track to enter Lane 1 when there is no possibility that it would
interfere with an Off-line carrier from the IM lane 3.
NOTE:
The number of carriers queued at the Entry Gate (G1) is set
by the value in the Return/Entry Gate parameter of the
Config Wizard Track Layout screen. Typically the value is
set to eight (8) as that is the number of carriers that can
physically be placed in the area. (Refer to figure 1)
NOTE:
Since the off-line carriers do not leave the i2000SR IM,
their SID is communicated via the Master Tag Reader
board.
NOTE:
Should the RFID change before the carrier is released, a
sample presentation error is generated and in standalone
the i2000SR system run is stopped
NOTE:
Should the RFID change before the carrier is released, a
sample presentation error is generated and in standalone
the i2000SR system run is stopped
Off-line Carriers
1. If the stopped Off-line carrier was manually loaded, the
sample just introduced at either the routine or priority sample
input areas, the D2 Diverters (Lane 2/1 and Lane 3/1) are
activated and allows the carrier to travel on the small disk and
into Lane 1. The D2 diverters are operated by electro valve EV4.
2. If the stopped carrier is an Off-line type and contains a
sample tube that has been already sampled, the D2 and D3
diverters are set to route the carrier around the large disk and
return to Lane 4 (Output Lane). The D3 diverter is operated by
electro valve EV12.
On-Line Carriers
3. If the stopped carrier is an On-line carrier from the APS
Workcell, it must be returned to the track. In this case, the
diverters D2 (Lane 2/1 and Lane 3/1) and D3 activate and allow
the carrier to go back to the APS Track.
Gate 6 – (G6) – is an Output Gate located on Lane 4 and is
operated by electro valve EV13. This Type 2 gate is controlled by
an optical tube sensor that checks for the removal of the tube
from the carrier. The empty carrier is released to Lane 3 (input
area) and to Gate 7b. Gate 6 manages the release of empty
carriers required to re-supply the carriers for the routine (G7b)
and priority (G8) gates. Gate 7b and the diverter D1 manage the
queue of carriers in the priority sample area. If there is a shortage
of carriers, the priority sample area will have the precedence.
NOTE:
For a detailed description of the queue building sequence,
refer to the Initialization Sequence section.
into an empty carrier at this time. When the LED is green, tubes
can be manually loaded into the carrier located at this gate.
Gate 7a – (G7a) is on Lane 2 and is operated by electro valve
EV10. This Type 1 gate stops the carrier on Lane 2 to avoid a
collision with a carrier that is being introduced from the Lane 3
Routine Manual input area gate (G7b). The Routine Manual Input
samples from Lane 3 have precedence over carriers running on
Lane 2. The opening of the diverter D1 (Lane 3/2 Diverter) drives
the closing of Gate 7a and prevents collisions as a new tube
carrier enters from the manual input gate. (See Gate 7b).
Gate 8 (G8) – is the Priority Input Gate located on Lane 3 and is
operated by electro valve EV16. This Type 2 gate is located at the
Priority Manual Input position and is controlled by an optical tube
sensor located at the entry position. The sensor is used to verify
the presence of a tube in the carrier. The Priority Input position is
used to insert priority samples, calibrators and controls. The
carrier will be introduced onto the large disk and routed via the
pair of D2 diverters to Lane 1. The D2 diverters are the Lane 3/1
and Lane 2/1 Diverters and are operated by electro valve EV4.
The Lane 3/1 Diverter is positioned to prevent the carrier from
being routed to the Main APS track. The Lane 2/1 Diverter opens
to allow the carrier to enter Lane 1.
NOTE:
When introducing calibrators and other tubes that need to
be processed according to a specific order, they must be
loaded in order at the Priority Input queue. The last
calibrator to be processed is placed into the appropriate
carrier to the left of the entry point. For a six (6)-point
calibration, the last calibrator “F” is loaded into sixth
carrier to the left. The remaining calibrators are loaded in
sequence as illustrated below. The first calibrator to be
aspirated is “A” and is loaded at the Priority Entry point.
(See Figure 5) When the first tube is detected the entire
set of tubes will move in to be processed.
Gate 9 (G9) – This Type 1 gate is located on the APS main track
and is operated by electro valve EV17. An optical sensor is
positioned to detect that the On-line carrier was routed from the
large disk and was returned to the main track. The optical carrier
Diverters Description
Diverter Gates (D0-D1-D2a-D2b-D3) – These gates are used to
route a carrier into a different lane. The IM has five Diverter
Gates named D0, D1, D2a, D2b and D3. The diverters D1, D2a,
D2b and D3 are unique to i2000SR IM and have a different design
than those used on the main track. They are driven by the F/W
and used to control the routing carriers to the final destination.
Below is a description of each diverter and its function in
association with a gate.
D0 – Standard Track Diverter – is located at Gate G0 and is
activated by EV2 to divert tubes from the main track that are to
be processed by the i2000SR. The carriers bypass the i2000SR as
the diverter is normally in the open position.
Main track
D0 EV2 IM entry
diverter
Lane 3/2
D1 EV15
Diverter
D2b – Lane 3/1 Diverter – is located in the area of the gate G8 and
the large disk. It is controlled by EV4 and is activated to route
carriers from Lane 3 to Lane 1 via the opening created by D2a.
The diverter is normally retracted to allow carriers to travel
around the large disk.
D2a – Lane 2/1 Diverter – is in the area of the gate G8 and the
large disk. It is controlled by EV4 and opens a path between Lane
2 and Lane 1. When closed, it prevents carriers from entering
Lane 1. When opened with the activation D2b diverter, it allows a
carrier from Lane 3 to be directed in to Lane 1
Lane
D3 EV12 4/Track
Diverter
NOTE:
A Sample Presentation error is generated when the RFID
read at the end of the aspiration differs from that read at
the beginning. If the end RFID reading is missing, a sample
presentation error is generated. If another RFID is read,
the first sample will be flagged with a sample presentation
error and the second carrier will be flagged with a sample
queue error.
Modes of Operation
Run:
Standalone – at the LUI panel the user presses and holds the RUN
key then presses the Pause key. Off-line carriers are moved within
the IM track. On-line carriers are routed to the main APS track.
Standalone – at the LUI panel the user presses the Stop button.
All carriers on the IM will stop moving.
APS mode – at the APS GUI the user selects Diagnostics, Track,
Transportation Module – RFID Tag Reader Instrument and then
STOP. All carriers on the IM will stop moving.
Figure 7 – Interface devices
No. Description
1 Instrument Indicator Light lamp (Pole lamp)
2 Routine input status LEDs
3 Priority input status LEDs
(Pass A)
Out – 2 All Belt K1 Diag – Bit 1 Activates relay K1 to
and Disk (Motors) supply +24 VDC to
Motors 1 = ON the 2 Belt and Large
Disk motors
0 = OFF
Out – 3 Sample G4 EV9 A A4 2 Routine - Pass Activates the gate at
Pipettor the Sample Pipettor
Gate
(Pass B)
Out – 4 Post Lamp K2 Diag – Bit 3 Activates relay K2 to
– Green (Green Lamp) turn on the Green
1 = ON lamp (indicates
operational status)
0 = OFF
Out – 5 Post Lamp K3 Activates relay K3 to
– Red turn on the Red lamp
(indicate non
operational status
Out – 6 Main G9 EV17 B Exit Carrier Activates gate G9 on
Track Detector the main track to
carrier Activates prevent a collision
return with a carrier
anti- returning from IM.
collision (Pass)
gate
Out – 7 Priority Diag – Bit 6 Activated to indicate
Tube (Priority Green that the condition is
Insertion LED) correct to insert tube
Green LED 1 = ON at priority location
0 = OFF
Out – 8 Priority Diag – Bit 7 Activated to indicate
Tube (Priority Yellow that the conditions
Insertion LED) are not correct to
Yellow 1 = ON insert tube at priority
LED location
0 = OFF
Keypad
0
1 Yes
2 Yes
3 Yes Yes
4 Yes
5 Yes Yes
6 Yes Yes
7 Yes Yes Yes
(Return)
No. Description
A0 & A1 Track module antennas A0 and A1
A2 to A8 i2000SR IM antennas from A2 to A8
i2000SR IM three Motors (Lane 1 & 2 motor, Lane 3 &
J1
4 motor, and Disk motor)
J2 Instrument Indicator light (IM Status pole lamps)
J3 Track CAN bus power supply 24 V DC
J4 i2000SR 230 VAC power supply
J5 IM to Track CAN-BUS
J6 Future remote display/keyboard
J7 Track CAN bus SICK barcode
LAS i2000SR Interface (Master tag reader RS-232 port
J8
1) SCC Edgeport Port 4 (Com 6)
J9 Priority, Routine LEDs and Keypad
J10 Electro valves on pneumatic panel
J11 i2000SR IM power switch
Carrier Detector (SICK optical sensor) detects that a
J12 carrier was returned to track. Active track anti-
collision gate (G9)
i2000SR IM G6 G7 G8 D3 Carrier Detector (SICK
J13
optical sensor) gates
Optional - To be used to program IM Track barcode
J14
reader
J15 Not used, Optional
J16 Not Used
J17 Not Used
i2000SR CLI Interface (Master tag reader RS-232 port
J18
2) SCC Edgeport Port 1 (Com 3)
+24 VDC return connected to i2000SR system
J19
LLS/Process Path Ground.
No. Description
1 Main switch – Circuit breaker for power supply
2 Power supply +24/5 V DC (Note: 5 VDC is not used.)
3 Master Tag Reader Board
4 SLAVE 0 Tag Reader Board
5 SLAVE 1 Tag Reader Board
6 Relays & Connectors (Device control)
Relays:
K1 – Motors – Output bit 1 – Master pin 2
K2 – pole lamp Green – Output bit 2 – Master Pin 4
K3 – pole lamp Red – Output bit 3 – Master Pin 5
K4 – pole lamp Yellow – Output bit 4 – Slave 0 Expansion
Pin 2
Fuse:
F1: Main power fuse
7 Connectors (Power Distribution)
8 CAN-BUS line balancing diodes (D1 & D2)
Resistances to avoid current return (R1 & R2)
(added for IMQ conformance).
No. Description
RUN button
STOP button
NOTE:
During ACCELERATOR APS logo screen, the LEDs on the
Power Distribution will illuminate and the IOM pneumatic
air valve will open. As i2000SR IM air supply is routed from
the IOM pneumatic panel manifold, its air supply is not
routed through the air valve.
NOTE:
During the APS mode the IM is controlled by the APS GUI
and the samples are entered at the IM routine and priority
inputs. Although the IM Local User Interface (LUI) keypad is
active it should not be used.
NOTE:
The power to the +24 VDC power supply in the electronic
box remains on at all times and is not controlled by the
i2000SR/0/APS switch. This power supply is protected by
the circuit breaker in the electronic box. It is recommended
to use the same AC power source for both the i2000SR
analyzer and IM systems. A UPS is advised.
NOTE:
During standalone operation, the APS system must be OFF.
NOTE:
During initialization, all APS On-line carriers on the i2000SR
IM Lanes are routed to the APS Main Track. If the APS track
belts are not running, the carriers will collect at the large
disk at the output of the IM and impact the movement of
the D3 diverter.
NOTE:
In the event of a misrouted carrier at either the Sample
(G4) or STAT (G3) aspiration point, the IM will communicate
with the i2000SR to stop the sample processing via the
Master Tag Reader board Port 2 and CLI port on the
i2000SR CLI port.
Rebuilding queues
Standalone Mode – press the STOP and then the RUN keys. At this
point, the LED under the PAUSE button on the keypad is turned
off and queues rebuilding starts.
APS Mode – Use the APS GUI Diagnostics Track screen,
Transportation Module – RFID Tag Readers – Instrument # screen
button to Reset IM.
• Electrical box
• Pneumatic panel
NOTE:
The i2000SR IM comes with its own set of 21 carriers.
These carriers have the top plane painted gray to
distinguish them from track carriers.
These carriers must move only into the i2000SR IM lanes.
Assembly Procedure
Prerequisite
The i2000SR IM is designed to be supported by the i2000SR
instrument. The following procedures must be performed on the
i2000SR:
Refer to the Architect i2000SR Service documentation
• Calibrate Processing area robotics
• Install LAS support bracket
• Move the i2000SR into the APS installation area
NOTE:
Before moving the i2000SR IM, ensure the i2000SR support
bracket is fully seated (down) into the front panel pockets.
If the bracket is mounted too high, the ability to aspirate
the minimum sample volume will be impacted.
NOTE:
Refer to the i2000SR service documentation as required.
No. Description
1 Side top cover to shift
2 Instrument Indicator Light (Light pole assembly)
3 i2000SR IM installation point
4 Electrical box
No. Description
1 Optical sensor body (on the main track)
2 Diverter lever (after i2000SR IM installation)
3 Optical sensor cable
No. Description
1 Disk upper protection
2 TMA profile
No. Description
1 Metal Screws. For Seismic protection, these metal screws
are replaced with plastic screws
2 Square Spring Nuts
3 i2000SR IM
4 Large Autotex disk
No. Description
1 Pneumatic multi connectors
2 Pneumatic multi connectors fixing screws
NOTE:
There are two grooves along the side of the TMA. These will
hold the mounting spring nuts. Insert the tabs at the end of
the IM into the grooves and secure it to the TMA using
screws.
The spring nuts and screws are shipped attached to the IM
assembly.
NOTE:
At the right end of the IM, the Large Disk is exposed. Use
care to ensure that the disk is not damaged as the i2000SR
IM module is mounted.
No. Description
1 Top groove
2 Bottom groove
NOTE:
When the Disk upper protection is in alignment with the
Lane 1 / 2 track guides, a carrier is able to move to and
from the track and IM.
No. Description
1 Metallic screws
2 Plastic screws
NOTE:
Please, replace screws one by one to avoid spur
displacement.
Pneumatic Connections
Figure 25 – Pneumatic panel and electrical panel
No. Description
1 Electrical box
2 Pneumatic panel
3 Pneumatic multi connectors
4 i2000SR IM track
5 Antennas connectors on electrical box
6 Cables for future CAN-BUS development that are not
currently used
NOTE:
Before moving to the track position, ensure that the
i2000SR support bracket is fully seated (down) into the
front panel pockets. If the bracket is mounted too high, the
ability to aspirate the minimum sample volume will be
impacted.
NOTE:
As the belt tension procedure will hang a weight on the
belts, it is recommended that an assistant support the IM
during the procedure.
No. Description
1 i2000SR sample points
2 i2000SR insert spur rail cut-off
3 i2000SR IM assembly cut-out extreme limits
4 Carriers at sampling stop gate points
No. Description
1 i2000SR insert spur rail
2 i2000SR insert spur rail cut-off
3 i2000SR IM assembly cut-out extreme limits
4 i2000SR slider spur supports
5 i2000SR IM assembly cut-out
6 i2000SR bracket attachment
NOTE:
As the support bracket is adjusted, ensure that the support
feet [2] are aligned with the extrusion and are not in
contact with the belts. (See Figure 29)
Electrical Connections
Figure 30 – Electrical components
No. Description
1 Electrical box
2 IM Connector panel
3 Antennae, power, and control connectors
No. Description
A0 & A1 Track module antennas A0 and A1
A2 to A8 i2000SR IM antennas from A2 to A8
J1 i2000SR IM three Motors
(Lane 1 & 2 motor, Lane 3 & 4 motor, and Disk motor)
J2 Instrument Indicator light (IM Status pole lamps)
J3 Track CAN bus power supply 24 V DC
J4 i2000SR 230 VAC power supply
J5 IM Track CAN-BUS
J6 Future remote display/keyboard
J7 Track CAN bus barcode
J8 LAS i2000SR Interface – (Master tag reader RS-232 port 1) to cable 036810251 to
i2000SR SCC Edgeport Port 4 (Com 6)
J9 Priority, Routine LEDs and Keypad
J10 Electro valves on pneumatic panel
J11 i2000SR IM power switch
J12 Carrier Detector (SICK optical sensor) detects that a carrier was returned to track
and activates the track anti-collision gate (G9)
J13 i2000SR IM G6 G7 G8 D3 Carrier Detector (SICK optical sensor) gates
J14 Optional - To be used to program IM Track barcode reader
J15 Not used. Optional
J16 Not Used
J17 Not Used
J18 i2000SR CLI Interface - (Master tag reader RS-233 port 2) to cable 625810280 to
i2000SR SCC Edgeport port 1 (Com 3)
+24 volt return wire extended from the i2000SR IM via a hole at J19. Routed to
J19 interface with a process path ground wire installed on the i2000SR IM (i2000SR
Ground Wire)
AC Power connections
• Route the stand-alone power cable from electrical box J4
to the same AC power source as the i2000SR system.
NOTE:
The desired AC power source is the UPS used to support
the i2000SR system. As the Uninterruptible Power Supply
(UPS) used in the United States have twist lock connectors,
a straight blade (NEMA 6-15) connector and UPS adapter
cable (204030) is supplied in order to remove power easily.
NOTE:
Do not fully tighten the screws until 3 BUTTON LUI
HOUSING (P/N 202997) is installed.
NOTE:
Adjust the height of the i2000SR by raising or lowering the
feet. To ensure the IM is being supported without applying
too must pressure, adjust the knurled knobs [1] on the
bracket as required.
NOTE:
Because laboratory floor surfaces vary, it may necessary to
remove the wheels/casters to lower the i2000SR to the
height. For this procedure, refer to Architect i2000SR
service documentation.
Action Reference
Action Reference
Action Reference
If it is not possible to
obtain a level condition,
loosen the five (5) bolts
used to attach the IM to
the workcell and adjust
the position of the IM.
REMARK
This check should be executed only after i2000SR IM
leveling (See Figure 46).
It is important to verify that the gap between the 1st lane belt and
the profile of the main track is between 0.5 & 1.0 mm. If the gap
is too small, there may be interference between lane 1 belt and
main track profile. If the gap is too large, a carrier may not route
properly to the interface module lane 1.
Figure 51 – IM belt/ Track profile horizontal gap verification
there is a proper gap between the IM belt and the main track
profile.
Ensure that the profiles of the i2000 IM and Main Track remain
square.
Tighten the four screws.
REMARK
This check should be executed only after i2000SR IM
leveling (See Figure 46).
It is important to verify that the upper surface of the 1st lane belt
and the upper surface of the main track secondary track belt are
at the same level in the ± 0.3 mm range. If this condition is not
verified when the spur is leveled, carriers may not pass properly
from the track lane to the interface module 1st lane.
Figure 53 - IM belt/ Track belt level
gates procedure.
Initialize i2000SR IM
NOTE:
If the Workcell is operating, the APS CAN bus
communication will be impacted and the operation of the
track will be affected.
• After the pole lamp turns red and begins blinking, turn on
the System Control Center for the i2000SR analyzer.
• Verify i2000SR IM Electronic Box Initialization
1. Bar Code Scanner beeps once then twice.
2. Pole Instrument Indicator Light turns RED
NOTE:
The i2000SR IM will not initialize unless the cable check is
passed.
− Remove obstacle
− Adjust carrier guides
• The i2000SR support bracket feet must not come in
contact with a belt, cable, or tube.
• Check the tension of belts 1, 2, 3 and 4.
Refer to the Verification of belt tensioning procedure.
3
NOTE:
Configuration parameters may change. To inform the field
of the change, a service advisory will be released. To
ensure that the APS is in the latest configuration refer to
the current service documentation release.
NOTE:
In the following, the symbol # is used to reference the
workcell instrument number of the i2000SR being installed.
• Login as FSE.
• Diagnostics
• Automation
• Blank Button
• Config Wizard
• In the Config Wizard, select the following:
a. Analyzers
NOTE:
05X is the CAN bus address of the Master Tag Reader in the
IM electronic box. The Tag Reader board has two RS-232
communication ports. :1 is used to indicate that the
i2000SR LAS communication is connected to port 1. Port 2
is not used for LAS communication.
b. CAN Boards
NOTE:
The i2000SR IM Master Tag Reader board in the Electronic
Box(s) is not listed. Only Track CAN bus boards are listed.
QUEUE
NOTE:
Typically the next module is the Recapper. Select the
Recapper Diverter Gate
QUEUE
Sampling Gate # (i2000SR Instrument #)
NEXT QUEUE
Return/Entry Gate (Instrument #)
10
Return/Entry Gate
QUEUE
Return/Entry Gate # (i2000SR Instrument #)
NEXT QUEUE
Instrument #+1 Gate (Next Instrument) or instrument # is the
last instrument, enter the next module diverter gate.
NOTE:
Typically the next module is the Recapper. Select the
Recapper Diverter Gate
NOTE:
After the i2000SR IM Gate Queues lengths are changed, the
change will not take affect until the i2000SR IM power has
been cycled.
If any of the above settings were incorrect and changed, reload all
INI files
• Shutdown the APS Software
• Turn Off the IOM UPS
• Wait 2 minutes
• Turn On the IOM UPS
• Automation
• Blank Button
• Commands
• Reload all INI files
Exercise i2000SR IM
GOAL: Use the i2000SR IM Track Exercise feature to check that IM
devices move off-line carriers properly within the lanes.
This exercise routine should be allowed to run continuously
for a minimum of 3 hours. During the exercise, verify that
all carriers and devices move properly.
NOTE:
If the Workcell is operating the APS CAN bus
communication will be impacted and the operation of the
track will be affected.
• After the pole lamp turns red and begins blinking, turn on
the System Control Center for the i2000SR analyzer.
− Pole RED lamp blinks until the Master Slave to i2000SR
SCC communication check is passed.
• SCC CLI Edgeport port 1 (com 3)
• Master Slave Port 2 (CLI)
NOTE:
The i2000SR IM will not initialize unless the cable check is
passed.
NOTE:
If communication check fails (Blinking Red Lamp) and RUN
button is pressed, all Off-line carriers are routed to lane 4.
Queues at Routine and Priority gates are not built.
NOTE:
If communication check fails (Blinking Red Lamp) and IM
Track Exercise is initiated, all Off-line- carriers are routed
to Routine gate and track exercise begins. Carriers are
routed to lanes 2, 1, and 4. Priority queue is tested but at a
lower rate.
− Belts
• Belts must travel along the center on the lane. If
not, refer to the Replacement of belts 1 & 2 idler pulleys
groups and Replacement of belts 3 & 4 idler pulleys
groups procedure.
− Movement is consistent
− Diverter movement
− One complete smooth movement with every carrier release
• Check Disk 5 SICK Sensor
− Stop a carrier released from Lane 2 G5 before it reaches
the large disk.
− As a carrier is held, ensure that no other carriers are
released by G5.
− Release the carrier. After the carrier completes the travel
around the large disk it is detected by the carrier detector
(SICK sensor) on lane 4
− After the carrier is detected, G5 will again release
carriers.
NOTE:
If the Workcell is operating the APS CAN bus
communication will be impacted and the operation of the
track will be affected.
NOTE:
The i2000SR IM will not initialize unless the cable check is
passed.
• After the pole lamp turns red and begins blinking, turn on
the System Control Center for the i2000SR analyzer.
• After the Snapshot screen on the System Control Center is
displayed at the APS, turn on the computer.
− During initialization, verify that the i2000SR IM Track is
initialized and the carrier queues are properly built.
− As the carriers enter the main track, verify the Main track
carrier detector (SICK Sensor) activates main track anti-
collision gate.
− As a carrier is released by Gate G5, stop the carrier while
it is at the top section of the large disk and hold the carrier
still. Verify that diverter D3 remains activated.
− Release the carrier. As the carrier completes its movement
around the disk and is detected by the Main track carrier
detector (SICK Sensor) and enters the main track, the
diverter is closed.
• Continue APS track exercise until all carriers have been
cycled through the IM at least once.
NOTE:
The Festo Sensor is no longer being used to monitor the
movement of the Z-Axis. The tubing will be disconnected at
the Z-axis regulator.
NOTE:
If this procedure is being performed before the installation
No. Description
A Compressed air IN (from 0.7 to 0.9 MPa >150 Nl/min)
B ON/OFF Valve
C Solenoid Valve for IOM and Workcell
D Silencer
E Micro Filter
F Pressure regulator
G Pressure indicator
H Minimum Pressure Switch (0.52 MPa)
J Micro filter
K No return valve
L Tank
M ON/OFF valve
N To the I/O Module Robot
O To the Track Module
No. Description
P i2000SR IMs (max 3)
Q I/O Storage (1)
Future modules (2)
R Pneumatic Manifold
No. Description
1 Input 10 mm diameter pipe
2 Output 8 mm diameter pipe to the tank
3 Input 8 mm diameter pipe from the tank
4 Output 6mm diameter pipe to the i2000SR IMs and free
5 To the I/O Module 6 mm diameter pipe
6 To the Track Module 6 mm diameter pipe
Replacement Procedures
Replacement of i2000SR IM
REPLACEMENT PROCEDURE SCHEDULE no. 1
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Accelerator APS Operations Manual –
the Workcell SECTION 5 – Operating Instructions” to execute
the “Controlled power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Label the power connection to
indicate that service is in progress
and power must remain
disconnected.
4 At the Workcell I/O module Track
locate and turn OFF the track air tank
valve.
5 Remove the one (1) 14494-306 .190-
32 screw, to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
6 Use a 14494-306 190-32 screw to
attach the End Cap to the window
closeout.
STEPS REFERENCES
9 At the front of the i2000SR IM,
remove the six (6) 100474-001
screws used to mount the 203624
Window Support [1] and 203718
Bracket Lower Closeout.
STEPS REFERENCES
13 Adjust the feet as required to lower
the i2000SR and move the module
away from the IM.
As the i2000SR IM is no longer being
supported, a second person is
required to hold and support the IM.
14 Loosen the i2000SR bracket
attachment screw to release the
i2000SR IM from i2000SR. At the
underside of the IM, loosen the two-
knurled knobs to lower the support
bracket.
No. Description
1 i2000SR insert spur rail
2 i2000SR insert spur rail cut-
off
3 i2000SR IM assembly cut-
out extreme limits
4 i2000SR slider spur supports
5 i2000SR IM assembly cut-
out
6 i2000SR bracket attachment
STEPS REFERENCES
17 Loosen the two screws from TMA
assembly to remove the disk’s
metallic top protection [1].
No. Description
1 Disk upper protection
2 TMA assembly
STEPS REFERENCES
20 Locate on the i2000SR IM the five
plastic mounting bolts
NOTE:
As the i2000SR IM is mounted to the
TMA, use care to prevent damage to
the large Autotex disk.
Fasten each bolt to fix the i2000SR
IM.
No. Description
1 Screw
2 Nut
3 i2000SR IM
4 Autotex disk
.
21 Insert the five square nuts in the side
grooves of the TMA extruded profile:
three nuts in the top groove and two
in the bottom one.
No. Description
1 Top groove
2 Bottom groove
STEPS REFERENCES
23 Note that the Disk upper protection
[1] is in alignment with the guide
between tracks 1 and 2 [2].
Use the Oversized Pallet tool (P/N
475.110.031) to verify that both input
and exit lanes are equal in width and
that the carrier template can move
freely.
STEPS REFERENCES
27 Verify that the two carriers at the
stop gate are under the vertical of
the i2000SR sample points.
If not, see Alignment of routine and
STAT sampling gates procedure.
No. Description
1 Screw to loosen for stop
gate fine positioning
2 Sample points stop gate
STEPS REFERENCES
29 Install the electrical box on the Track
Module Assembly (TMA).
Do not install the electrical box at the
left of the IM or it will be unreachable
for maintenance operations because
it will be covered by i2000SR.
Refer to the electrical working
drawing to re-establish electrical
connections.
No. Description
1 Pneumatic panel
2 Electrical box
3 Electrical box fasten points
4 Pneumatic panel fasten
bolts
5 i2000SR IM body
STEPS REFERENCES
32 Install the center cover by tightening
the four (4) ¼ turn screws.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform the i2000SR IM Horizontal
3
Positioning Check
4 Perform the i2000SR IM Vertical
Positioning Check
5 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
6 Return APS operation to users.
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Accelerator APS Operations Manual –
the Workcell SECTION 5 – Operating Instructions” to execute
the “Controlled power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Label the power connection to
indicate that service is in progress
and power must remain
disconnected.
4 At the Workcell I/O module Track
locate and turn OFF the track air tank
valve.
5 Remove the one (1) 14494-306 .190-
32 screw, to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
8 Remove the center cover by
loosening the four (4) ¼ turn screws.
STEPS REFERENCES
11 Follow i2000SR Replacement
procedure to disassemble the
i2000SR Track. Put it on a suitable
working table.
STEPS REFERENCES
14 Disconnect the three connectors of
the orange cables shown in the figure
and remove the cable supports from
assembly.
The gray and maroon wires will be
not disconnected. Their length will
control the distance that the two
sections can be separated.
STEPS REFERENCES
17 Refer to the figure for terminology
used in this procedure.
The correct belt tensioning order is:
Belt 1 – 2 – 3 – 4
STEPS REFERENCES
20 Remove the screws indicated in the
figure to remove tension from the
belt of Lane 1 and replace it.
21 Belt 1 Tensioning
Install the new belt and use the
screws shown in the figure to apply
tension to the belt of Lane 1.
Follow the Verification of belt
tensioning procedure to verify the
belt tension.
STEPS REFERENCES
23 Loosen the screws shown in the
figure to remove from the belt of
Lane 2.
Install the new belt and use the
screws shown in the figure to apply
tension to the belt of the Lane 2.
Follow the Verification of belt
tensioning procedure to verify the
belt tension.
STEPS REFERENCES
28 Belt 4 Replacement – PFD0303
Remove the two screws that fasten
Lane 4/Track Diverter Group and
remove it.
STEPS REFERENCES
31 Assemble the head cover.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform the i2000SR IM Horizontal
3
Positioning Check
4 Perform the i2000SR IM Vertical
Positioning Check
5 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Lane successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
6 Return APS operation to users.
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Locate the pole lamp near the
i2000SR IM.
The pre-assembled 45 mm diameter
indicator banks XVM is comprised of:
1 – Top cover.
2 – Three colored illuminated units
(red at the top, orange in the middle,
green at the bottom).
3 – Each illuminated unit is fitted with
an incandescent bulb lamp.
4 – Base unit.
5 – Pole.
Each element can be disassembled or
assembled by rotating one element
with respect to another.
The bulb lamp is fastened with a
bayonet lamp holder.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Press the START button. Wait until
the IM carriers are in initialized
location.
3 At the i2000SR IM LUI keypad,
activate IM exercise by pressing and
holding the START key while the
PAUSE button is pressed.
Verify that the YELLOW lamp comes
ON.
4 Allow the carriers to complete one
cycle.
5 At the i2000SR, use the SCC to place
the i2000SR in RUN.
Verify that after the i2000SR is in
RUN, the GREEN lamp is ON.
6 Turn the i2000SR IM switch to the O
position.
7 Turn the i2000SR IM switch to the
APS position.
VERIFICATION
STEPS REFERENCES
8 Restore power to the workcell. Refer to the “Accelerator APS Operations Manual –
SECTION 5 – Operating Instructions” to execute
the “Restoring Power after a Controlled Shutdown”
of the Workcell.
9 Observe the screen for error If no error message was displayed the procedure
messages. has successfully completed.
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Remove the one (1) 14494-306 .190-
32 screw to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
6 Remove the center cover by
loosening the four (4) ¼ turn screws.
STEPS REFERENCES
9 At the end of the track, locate the two
belt drive motors.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
4 Return APS operation to users.
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Remove the one (1) 14494-306 .190-
32 screw to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
6 Remove the center cover by
loosening the four (4) ¼ turn screws.
STEPS REFERENCES
9 Follow i2000SR Service Manual to
remove the i2000SR IM bottom
covers.
STEPS REFERENCES
12 Raise the Lane 1 & 2 belts to replace
Lane 1 & 2 motor belt group or raise
Lane 3 & 4 belts to replace Lane 3 &
4 motor belt group.
This operation allows you to access
the two motor belt group fixing
screws.
Remove them to replace the motor
belt group.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
4 Return APS operation to users.
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Remove the one (1) 14494-306 .190-
32 screw to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
6 Remove the center cover by
loosening the four (4) ¼ turn screws.
STEPS REFERENCES
9 Locate the disk motor.
STEPS REFERENCES
12 Loosen the shaft anti-spin screw. Be
careful because that screw was glued
to avoid loosening.
Remove the motor shaft.
Remove the two power wires from
motor connectors.
Finally loosen the two screws that
fasten the motor body to its support.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
VERIFICATION
STEPS REFERENCES
2 Check the APS screen for error
messages.
3 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line.
4 Return APS operation to users.
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Label the power connection to
indicate that service is in progress
and power must remain
disconnected.
4 At the Workcell I/O module Track
locate and turn OFF the track air tank
valve.
5 Remove the one (1) 14494-306 .190-
32 screw, to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
8 Remove the center cover by
loosening the four (4) ¼ turn screws.
STEPS REFERENCES
13 Loosen the four screws to move the
belt 1 & 2 drive group in the direction
of the arrow.
Remove belts from lanes 1 & 2.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform the i2000SR IM Horizontal
3
Positioning Check
4 Perform the i2000SR IM Vertical
Positioning Check
5 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
6 Return APS operation to users.
Operation:
Belts 1 & 2 idler pulleys groups
replacement
Working area: i2000SR IM Mechanical Group: 625.102.00X
579.440.00X
Electrical Group: 625.800.00X Part no.
579.450.00X
Machine Status: Controlled shutdown and power disconnected
Skill Required: FSE (Field Service Engineer)
Time Required: TBD (To Be Determined)
Special Tools Required: None
Activity Type: Setting Control Cleaning ; Replacement
Intervention kind: Electrical ; Mechanical Fluidic Pneumatic
Daily Weekly Monthly
Quarterly Half yearly Yearly
Frequency:
Two-year After signalizing ; Because of failure
When necessary
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Label the power connection to
indicate that service is in progress
and power must remain
disconnected.
4 At the Workcell I/O module Track
locate and turn OFF the track air tank
valve.
5 Follow Replacement of i2000SR IM
procedure to remove the i2000SR IM
Track.
6 Then move the assembly on a
suitable working table.
7 Follow i2000SR IM belts replacement
procedure to separate the two spur
sections.
8 Loosen the four screws to move the
belt 1 & 2 drive group in the direction
of the arrow.
Remove belts from lane 1 & 2.
STEPS REFERENCES
11 Remove the two screws shown in the
figure to remove the belt 2 idler
pulley group.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform the i2000SR IM Horizontal
3
Positioning Check
4 Perform the i2000SR IM Vertical
Positioning Check
5 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
6 Return APS operation to users.
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Label the power connection to
indicate that service is in progress
and power must remain
disconnected.
4 At the Workcell I/O module Track
locate and turn OFF the track air tank
valve.
5 Follow Replacement of i2000SR IM
procedure to remove thei2000SR
Track. Place it on a suitable working
table.
6 Follow i2000SR IM belts replacement
procedure to separate the two spur
sections.
7 Loosen the two screws shown in the
figure to move the belt 3 idler pulley
group in the direction of the arrow.
Remove belt from lane 3.
STEPS REFERENCES
9 Loosen the two screws that fasten
Lane 4/Track Diverter Group and
remove it.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Operations Manual – SECTION 5 –
position, restore power to the Operating Instructions” to execute the “Restoring
workcell. Power after a Controlled Shutdown” of the
Workcell.
2 Check the APS screen for error
messages.
3 Perform the i2000SR IM Horizontal
3
Positioning Check
4 Perform the i2000SR IM Vertical
Positioning Check
5 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
6 Return APS operation to users.
Operation:
Belts 3 & 4 idler pulleys groups
replacement
Working area: i2000SR IM Mechanical Group: 625.102.00X
579.440.00X
Electrical Group: 625.800.00X Part no.
579.450.00X
Machine Status: Controlled shutdown and power disconnected
Skill Required: FSE (Field Service Engineer)
Time Required: TBD (To Be Determined)
Special Tools Required: None
Activity Type: Setting Control Cleaning ; Replacement
Intervention kind: Electrical ; Mechanical Fluidic Pneumatic
Daily Weekly Monthly
Quarterly Half yearly Yearly
Frequency:
Two-year After signalizing ; Because of failure
When necessary
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Follow the belts 3 & 4 drive group
replacement procedure and go to the
next step.
4 Remove the two screws shown in the
figure to remove disk motor group.
STEPS REFERENCES
9 Install a new assembly.
10 Note:
After idler pulley is replaced, as the
belt rotates it may drift to one side.
If the belts drift to one side, loosen
the screw shown in the figure and
adjust the idler pulley as required to
correct the movement.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform the i2000SR IM Horizontal
3
Positioning Check
4 Perform the i2000SR IM Vertical
Positioning Check
5 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
6 Return APS operation to users.
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Remove the one (1) 14494-306 .190-
32 screw, to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
6 Remove the center cover by
loosening the four (4) ¼ turn screws.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
4 For STAT and Sample Antennae,
perform the Sample and STAT
Antennae alignment verification
procedure.
5 Return APS operation to users.
625.102.18X
Electrical Group: 625.800.00X Part no.
625.102.99X
Machine Status: Controlled shutdown and power disconnected
Skill Required: FSE (Field Service Engineer)
Time Required: TBD (To Be Determined)
Special Tools Required: None
Activity Type: Setting Control Cleaning ; Replacement
Intervention kind: Electrical ; Mechanical Fluidic Pneumatic
Daily Weekly Monthly
Quarterly Half yearly Yearly
Frequency:
Two-year After signalizing ; Because of failure
When necessary
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Remove the one (1) 14494-306 .190-
32 screw, to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
5 Remove the center cover by
loosening the four (4) ¼ turn screws.
STEPS REFERENCES
8 Remove the cap with a bladed tool.
Unscrew the auto-locking screw.
Remove spacer, spring and then the
disk.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
4 Return APS operation to users.
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Remove the one (1) 14494-306 .190-
32 screw, to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
6 At the front of the i2000SR IM,
remove the six (6) 100474-001
screws used to mount the 203624
Window Support [1] and 203718
Bracket Lower Closeout.
STEPS REFERENCES
9 Remove the two screws to remove
the disk holder and disk.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line.
4 Return APS operation to users.
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Label the power connection to
indicate that service is in progress
and power service must remain
disconnected.
4 Remove the one (1) 14494-306 .190-
32 screw, to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
7 Remove the center cover by
loosening the four (4) ¼ turn screws.
STEPS REFERENCES
11 Access the rear of the carrier
spinning group.
NOTE:
This task may require the removal of
the i2000SR.
Use a 3 mm Allen key to remove the
two screws shown in figure.
STEPS REFERENCES
16 Use the Spur Positioning tool (P/N
475.110.320 (204148)) to test the
distance between the i2000SR
assembly and the bottom side of the
Pass Cylinder Head.
VERIFICATION
STEPS REFERENCES
1 With the i2000SR IM in the APS Refer to the “Accelerator APS Operations Manual –
position, restore power to the SECTION 5 – Operating Instructions” to execute
workcell. the “Restoring Power after a Controlled Shutdown”
1. Turn i2000SR IM power switch of the Workcell.
to APS position
2. Power on the Accelerator APS
UPS
No. Description
1 Bar Code Scanner beeps
once then twice.
2 Pole Instrument Indicator
Light turns RED
3 Tag Reader LEDs turn on
4 Pole RED lamp blinks until
the Master Slave to i2000SR
SCC communication check is
passed
1. SCC CLI Edgeport
port 1 (com 3)
2. Master Slave Port 2
(CLI)
3. SCC LAS Edgeport
port 4 (com 6)
4. Master Slave Port 1
(LAS)
NOTE:
The i2000SR IM will not initialize
unless the cable check is passed.
2 Check the APS screen for error
messages.
3 Perform Alignment of barcode
reader.
4 Perform i2000SR IM Carrier If no error messages or abnormal carrier
Movement Verification. movements were noted, the procedure has
Verify that all Off-line and On-Line successfully completed.
carriers move properly
Ensure that all appropriate
Instruments are On-line
5 Return APS operation to users.
Auxiliary Procedures
BARCODE SICK
Electrical Group: 625.800.00X Part no. SCANNER CLV
422-0010
Machine Status: Operating
Skill Required: FSE (Field Service Engineer)
Time Required: TBD (To Be Determined)
Special Tools Required: None
Activity Type: ; Setting ; Control Cleaning Replacement
Intervention kind: ; Electrical Mechanical Fluidic Pneumatic
Daily Weekly Monthly
Quarterly Half yearly Yearly
Frequency:
Two-year After signalizing Because of failure
; When necessary
STEPS REFERENCES
1 Initialize the i2000SR IM in either
the APS or Standalone modes.
2 Remove the one (1) 14494-306
.190-32 screw, to remove the
(202990 original color or 203794
gray) right end cap.
NOTE:
The front bottom edge is captured
in the window trim between lanes 2
and 3.
STEPS REFERENCES
4 Remove the screw in the Center
Rail [2]
Remove the Hinge Mount (P/N
203621) and two front covers by
removing the four (4) countersink
screws [1].
STEPS REFERENCES
8 Place a tube without a barcode
label into a routine input carrier.
When the carrier is routed to the
barcode position, a red beam will be
emitted.
Move the body of the BCR around
its axis to orient it.
The right alignment of the BCR is
obtained when the red laser beam
strikes the center of the tube
cylinder
STEPS REFERENCES
9a. Within the Assistant application,
3 select “Test a connected scanner”
Then select “Next”
STEPS REFERENCES
10 Verify that the screw shown in the
figure is firmly fastened to avoid
movement of the BCR .
VERIFICATION
STEPS REFERENCES
1 Order tests on five sample tubes for
each barcode type being used.
2 Verify that the barcodes are correctly
read and samples are processed.
3 If i2000SR IM is in standalone mode, Requires a PC running BARCODE SICK SCANNER
the BCR alignment can be checked CLV 422-0010 software and a standard serial null
using the Alternate Method procedure modem cable connected between PC serial port
above. and J14 on top of the electrical box.
During the procedure, follow software instructions
Operation:
Routine and STAT Sampling gates
alignment
Working area: i2000SR IM Mechanical Group: 625.102.00X
GOAL:
During sample aspiration, the sample and STAT probes
must only touch the fluid at the bottom of the tube.
During the z-axis travel the probe must stay centered on
the tube. Adjust the probe(s), gate(s), antenna, analyzer
feet, and support bracket as required to center the probe
at both the upper and lower positions.
STEPS REFERENCES
1 Stop the i2000SR IM. Refer to the “Operations Manual – SECTION 5 –
Operating Instructions” chapter to stop the
i2000SR IM in standalone or Workcell controlled
mode.
2 Remove the screw in the Center Rail
[2]
Remove the Hinge Mount (P/N
203621) and two front covers by
removing the four (4) countersink
screws [1].
STEPS REFERENCES
5 At the i2000SR SCC, perform Sample
and STAT probe calibrations
Maintenance, As Needed, the
appropriate probe to calibrate.
NOTE:
At the following screen prompt;
STEPS REFERENCES
9 If a gate adjustment is needed,
remove the filler cap on the slab near
the gate using a blade tool and
access the gate fixing screw with a
screwdriver.
Loosen the gate positioning screw
and move the gate left or right to
search the right position.
STEPS REFERENCES
14 Place the Probe Calibration High Tool
(P/N 204022), into the IM track at the
appropriate sampling location. Ensure
that the tool is pressed firmly against
the gate.
If not, the alignment will be
compromised.
STEPS REFERENCES
18 At the i2000SR feet, use the nut to
lock the feet.
VERIFICATION
STEPS REFERENCES
1 Perform a control run on any routine
and STAT assay.
2 Verify that probe enters the sample
tube in a manner that ensures that it
does not come in contact with the
side of the tube.
3 If no error messages occur and the
relationship between the probe is
centered on the tube, the procedure
has successfully completed.
4 Reinstall the removed covers.
5 Return APS operation to users.
Operation:
Verification of the alignment of the
Sample and STAT antennae
Working area: i2000SR IM Mechanical Group: 625.102.00X
027.200.00X
Electrical Group: 625.800.00X Part no.
027.100.00X
Machine Status: Operating in standalone mode
Skill Required: FSE (Field Service Engineer)
Time Required: TBD (To Be Determined)
Special Tools Required: None
Activity Type: Setting ; Control Cleaning Replacement
Intervention kind: ; Electrical Mechanical Fluidic Pneumatic
Daily Weekly Monthly
Quarterly Half yearly Yearly
Frequency:
Two-year After signalizing Because of failure
; When necessary
STEPS REFERENCES
1 Remove the screw in the Center Rail
[2]
Remove the Hinge Mount (P/N 203621)
and two front covers by removing the
four (4) countersink screws [1].
STEPS REFERENCES
2 Remove the center cover by loosening
the four (4) ¼ turn screws.
STEPS REFERENCES
5 Start a track i2000SR IM Track
Exercise.
Press the STOP button on the LUI Panel
when at least two carriers have been
released and routed to belt #1
(Sample (A4) and STAT (A3) pipettor
locations)
STEPS REFERENCES
7 If it is impossible to read any number Antenna Displayed value
on the proper display, check for
antenna cable connections or replace MASTER Board
antenna. A3 1
If the number appears on a wrong
A4 2
display, or if the displayed number is
wrong, the antenna connector is
inverted with another.
8 Repeat the process above for the
STAT antenna
9 Reinstall the removed covers.
10 Return APS operation to users.
027.200.00X
Electrical Group: 625.800.00X Part no.
027.100.00X
Machine Status: Operating in standalone mode
Skill Required: FSE (Field Service Engineer)
Time Required: TBD (To Be Determined)
Special Tools Required: None
Activity Type: Setting ; Control Cleaning Replacement
Intervention kind: ; Electrical Mechanical Fluidic Pneumatic
Daily Weekly Monthly
Quarterly Half yearly Yearly
Frequency:
Two-year After signalizing Because of failure
; When necessary
STEPS REFERENCES
1 Open the front panel of the i2000SR
IM electrical box and locate the
MASTER, SLAVE 0, and SLAVE 1 CAN-
BUS board 7-segments red displays.
STEPS REFERENCES
2 Switch on the i2000SR IM in
standalone mode. (Power switch in
“i2000 SR” position).
Wait until the green lamp on the light
pole comes on.
STEPS REFERENCES
5 Move an i2000SR IM carrier (not a
Workcell carrier) near the antenna to
be tested.
Refer to the figure on the right for
antenna location and numbering.
PFD0304
PFD0302
Electrical Group: 625.800.00X Part no.
PFD0301
PFD0303
Machine Status: Controlled shutdown and power disconnected
Skill Required: FSE (Field Service Engineer)
Time Required: TBD (To Be Determined)
Special Tools Required: 475.110.190 (8-203930-01) Belt Tension Tool (weight + hook)
Activity Type: ; Setting ; Control Cleaning ; Replacement
Intervention kind: Electrical ; Mechanical Fluidic Pneumatic
Daily Weekly Monthly
Quarterly Half yearly Yearly
Frequency:
Two-year After signalizing ; Because of failure
; When necessary
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 Disconnect the Workcell and i2000SR
IM from the AC power source.
3 Loosen the two (2) screws [1] used to
secure the Lower Closeout (P/N
203717).
Slide the cover to the left to remove
the cover.
STEPS REFERENCES
7 Hang the belt tensioning tool in the
center of the bottom section of the
belt to be tested.
The right tension of the belt is
obtained when the distance of
between belt and the bottom of the
extrusion is 36 mm (1” 27/64) with a
± 6 mm (15/64”) of admissible
tolerance.
STEPS REFERENCES
1 Remove the one (1) 14494-306 .190-
32 screw, to remove the (202990
original color or 203794 gray) right
end cap.
NOTE:
The front bottom edge is captured in
the window trim between lanes 2 and
3.
STEPS REFERENCES
5 Perform the controlled switching on of Refer to the “Operations Manual – SECTION 5 –
the workcell. Operating Instructions” to execute the “Restoring
Power after a Controlled Shutdown” of the
Workcell.
6 Observe the screen for error If no error message was reported the procedure
messages. has successfully completed.
7 Perform i2000SR IM Track Exercise:
At the i2000SR IM LUI keypad press
and hold the RUN button as the
PAUSE button is pressed.
As carriers are moved, check the
following:
Belts
Travel centered on the lane. If not,
refer to the Belts idler pulley
replacement procedure
Movement is consistent If not, refer to
the Belt tensioning verification
procedure
Disks
Support bracket feet are not
contacting the belt.
Disk spin is consistent.
Carriers do not stall as they transfer
from the belt to the disk.
When a carrier is not on the disk, the
spin rate is consistent.
NOTE:
It is normal for the speed to slow
down when a carrier is on it.
When a carrier is on the disk, the disk
continues to spin
Gate Activation
During activation, a single carrier is
released
Diverter movement
One complete smooth movement
with every carrier release.
Carriers do not bind on the Disk
Cover.
Carriers do not come in contact with
a diverter.
Check Large Disk Carrier Detector
(SICK) sensor.
After a carrier is released by gate G5
to the large disk, hold the carrier at
the 3 o’clock position on the large
disk.
Ensure that no additional carriers are
released by G5 until the held carrier
is released and passes carrier detect
CD1.
STEPS REFERENCES
8 Verify that On-line carriers properly
enter and exit the i2000SR IM.
At the i2000SR IM pneumatic panel,
reverse tubing connections at valve
EV2. This will change the state of the
diverter D0 and all On-line carriers
will be routed to the IM.
At the APS GUI, ensure that all
Instruments are Off-line.
Perform Track Exercise. Select
Diagnostic, Track, Track Exercise.
Enable the following:
Random Use of Pit Lanes
Track - Exercise
As the Carriers are routed verify the
following:
As the on-line carriers arrive at IM
entry queue, gate G1 will divert them
into IM.
Verify that carriers enter the IM [1]
without any interference.
Verify carriers don’t bind on the disk
cover [3].
Verify carriers don’t bind at the Large
and Small Disks [4]
Verify carriers do not bind on
diverters D2 or D3.
Verify that carriers exit the IM [2]
without any interference.
Hold an On-line carrier as it leaves
gate G5, verify that no other carriers
are released by G5 until the carrier is
detected by CD2.
Ensure that no On-line carriers were
routed to lane #4.
At the APS, press PAUSE
Allow all On-line carriers to leave the
i2000SR and return to the main track
Restore the D0 tubing connections at
EV2
Stop Track Exercise. Select
Diagnostics, Track, Track Exercise,
Stop.
Restore Instrument status to On-Line.
Operation:
Tag Reader CAN BUS Board Firmware
Installation
This procedure is to be used to upgrade the firmware on the Tag
Purpose: Reader CAN BUS Boards used on the workcell track and i2000SR
electronic box
i2000SR IM 625.102.00X
Working area: Mechanical Group:
APS Track 580.100.00X
625.800.00X
Electrical Group: Part no. N/A
580.100.00X
Machine Status: Paused
Skill Required: FSE (Field Service Engineer)
Time Required: TBD (To Be Determined)
Infineon On-Chip Memory Programming Tool installed on a support
PC/Laptop (Memtool.exe)
Special Tools Required: Latest release of CAN BUS Firmware
Serial communication cables (9 pin, female/female, pins 2 and 3
reversed and pin 5 to 5)
Activity Type: ; Setting ; Control Cleaning ; Replacement
Intervention kind: ; Electrical Mechanical Fluidic Pneumatic
Daily Weekly Monthly
Quarterly Half yearly Yearly
Frequency:
Two-year After signalizing ; Because of failure
; When necessary
STEPS REFERENCES
1 Perform the controlled shutdown of Refer to the “Operations Manual – SECTION 5 –
the Workcell Operating Instructions” to execute the “Controlled
power shutdown” of the Workcell.
2 On the FSE Laptop, run the Infineon
Memtool (x) program.
3 Select File then Open. Navigate to
the stored location of the new
firmware version on your PC.
NOTE:
The firmware file for the Tag Reader
CAN bus boards has name format of
_________.H86.
Below are examples of file names:
Track TagReaderHCverX_XX.H86
i2000SR
IM i2000sr Master_Slave
Master verX.XX.H86
i2000SR
IM
Slave 0 & TagReaderHCi2000sr Slave
1 XX.H86
STEPS REFERENCES
7 If connected, remove the RS232
cable connection at Tag Reader CAN
board, CN4 (Com 1).
This cable is used to communicate
with analyzers/instruments. It is
important that this cable is connected
at the end of the procedure.
STEPS REFERENCES
12 If Remove All is displayed in the
FLASH/OTP Memory Device window,
press the Remove All button.
STEPS REFERENCES
17 After the board firmware is
successfully loaded, press
Disconnect.
Lubrication of gears
ALIGNMENT PROCEDURE SCHEDULE no. 22
579.420.00X
Electrical Group: 625.800.00X Part no.
579.430.00X
Machine Status: Controlled shutdown and power disconnected
Skill Required: FSE (Field Service Engineer)
Time Required: TBD (To Be Determined)
Special Tools Required: None
Activity Type: Setting Control Cleaning Replacement
Intervention kind: Electrical ; Mechanical Fluidic Pneumatic
Daily Weekly Monthly
; Quarterly Half yearly Yearly
Frequency:
Two-year After signalizing Because of failure
When necessary
STEPS REFERENCES
1 Stop the i2000SR IM. Refer to the “Operations Manual – SECTION 5 –
Operating Instructions” chapter to stop the
i2000SR IM in standalone or Workcell controlled
mode.
2 To access the gears located at the
ends of belts 1 and 2, the front and
center covers must be removed.
Remove the screw in the Center Rail
[2]
Remove the Hinge Mount (P/N
203621) and two front covers by
removing the four (4) countersink
screws [1].
STEPS REFERENCES
3 Remove the center cover by
loosening the four (4) ¼ turn screws.
STEPS REFERENCES
6 Remove the two screws [1] to remove
the side panel [2].
VERIFICATION
STEPS REFERENCES
1 Switch on the i2000SR IM in
standalone mode. (Power switch in
“i2000 SR” position).
After initialization process, press and
hold Pause and Run button on
Keypad to start the i2000SR IM in
exercise mode.
S p a r e Pa r t s L i s t
This chapter contains the list of the Workcell spare parts. The list
includes all parts that the manufacturer foresees will be
replaceable.
Pneumatic
579.370.00X pipes, electrical
i2000SR IM cables and
LN 07L32-01 connectors
included.
i2000SR IM
579.390.00X Electrical cable
Light Pole Assembly
and connector
(Instrument Indicator 8-203850-0X included.
Light)
i2000SR IM MEL0010
Light Pole (Instrument TELEMECANIQUE - DL1EDBS ---
Indicator Light) Lamp 8-203851-0X
Pneumatic
579.540.00X pipes, electrical
i2000 SR IM
cables and
Track Assembly 8-203849-0X connectors
included.
Pneumatic
i2000SR IM 625.107.00X pipes, electrical
Pneumatic Panel cables and
Assembly 8-203846-0X connectors
included.
Electrical
625.840.00X cables, boards,
i2000SR IM
components
Electrical box Assembly 8-203847-0X and connectors
included.
i2000SR IM 579.400.00X
---
Belt side Motor 8-203835-0X
i2000SR IM 579.410.00X
---
Disk side Motor 8-203834-0X
i2000SR IM 579.570.00X
---
Motor Belt Group 8-204007-0X
i2000SR IM 579.420.00X
---
Belt 1 & 2 Drive Group 8-203836-0X
i2000SR IM 579.430.00X
---
Belt 3 & 4 Drive Group 8-203837-0X
PFD0304
Lane 1 Belt --- Welded Belt
8-203833-0X
PFD0302
Lane 2 Belt --- Welded Belt
8-203865-0X
PFD0301
Lane 3 Belt --- Welded Belt
8-203866-0X
PFD0303
Lane 4 Belt --- Welded Belt
8-203867-0X
i2000SR IM 579.460.00X Configured with
---
SICK Barcode Reader 8-203830-0X *.scl file
i2000SR IM 579.490.00X
---
Lane 3/1 Diverter Group 8-203842-0X
i2000SR IM 579.500.00X
Lane 4/Track Diverter ---
Group 8-203845-0X
i2000SR IM 579.520.00X
---
Lane 3/2 Diverter Group 8-203843-0X
i2000SR IM 579.530.00X
--- ---
Switch Group 8-203841-0X
i2000SR IM 625.102.18X
---
BCR Disk 8-203861-0X
i2000SR IM 625.102.99X
Small disk 8-204006-0X
i2000SR IM 625.103.09X
---
Large Disk 8-203862-0X
i2000SR IM 027.200.00X
---
Antenna 8-203863-0X
i2000SR IM MEL0012
DOMO - VL822 CG FS 024 ---
Green LED Group 8-203852-0X
i2000SR IM MEL0013
DOMO - VL822 CY FS 024 ---
Yellow LED Group 8-203853-0X
i2000SR IM
579.945.00X ---
Carrier Spinning Group