BIOBASE Blood Bank Refrigerator

BBR-4V160/250/310
Service Manual

BIOBASE GROUP

Version 2020.09
Circuit diagram

FL=Fluorescent lamp BT=Battery DS=Door switch CM=Compressor

FM1= Evaporating fan FM2= Condensing fan TF2=Switch power supply
DH1= Heater for door TS= Temperature sensor TR=Printer
EC=Temperature controller SR=Start up relay TF1= Transformer

Working system of medical refrigerator: intermittent operation

Safety Precautions
Power supply voltage: This equipment uses 220V/50Hz AC power supply. If the
voltage is lower than 187V or higher than 242V, it is necessary to install a suitable
automatic voltage regulator for use;
Using the medical refrigerator, the power supply is required to have a low-voltage air
circuit breaker and a leakage protection device;
It is necessary to use a dedicated independent socket and carry out reliable grounding.
Do not lengthen the length of the power cord. If it is really necessary to lengthen, be
sure to use a copper conductor of 2.5mm2 or more. The cross-sectional area of the
copper conductor in the wall connected to the power socket must also be guaranteed.
4mm2 or more;
It is strictly forbidden to put flammable, explosive dangerous goods and strong
corrosive acids and alkalis in medical refrigerators;
The key should be kept in a safe place to prevent the child from opening the door after
playing and having an accident;
Do not connect the neutral wire (N end) of the socket to the ground wire (E end).
Otherwise, the medical refrigerator case will be charged and an electric shock will
occur.
The power cord cannot be bundled and used. It cannot be pressed under heavy objects
and cannot be close to heat sources such as compressors.
After the medical refrigerator is unpacked, the medical refrigerator is placed
according to the requirements of the use environment;
The box has been cleaned at the factory, but it is recommended to use a small amount
of neutral detergent to wash the medical refrigerator, then scrub with water and dry
(the electrical part can not be cleaned and can only be wiped with a dry cloth);
Set the thermostat of the medical refrigerator to 5 ° C, turn on the power, and start the
compressor after 3 minutes. After 30 minutes, the temperature in the medical
refrigerator was significantly reduced, indicating that the refrigeration system was
working properly and the test machine was over;
For the first time use, it is recommended to put the items to be stored in the box after
the temperature in the box has dropped to the use temperature. If there are too many
items stored, it is recommended to store them in three times. Wait for the last time the
storage temperature drops to the set temperature and store it again. Excessive storage
at one time may cause the refrigerator to fall below the set temperature for a long time,
causing damage to the items;
In order to save electricity, try to reduce the number of door opening and opening time
Control panel parameters
1. Description
The controller controls the medicine box and has five temperature sensors (two
cabinet temperature displays, one control cabinet temperature, one temperature alarm,
control cabinet temperature and alarm sensor when one of them fails and the other can
replace its function), 1 Door switch alarm sensor; can control refrigeration, fan motor,
and cabinet lights; buzzer sounds alarm, power failure alarm shows temperature for
72 hours.

2. Sensor input
The cabinet temperature display sensor 1, the cabinet temperature display
sensor 2: the display cabinet temperature is the average value of the cabinet
temperature display sensor 1 and the cabinet temperature display sensor 2.
Cabinet temperature alarm sensor: measures the temperature inside the cabinet for
over-temperature alarm, and the control and display sensor functions can replace each
other.
Cabinet temperature control sensor: measuring the temperature inside the cabinet,
used for cabinet temperature control, control and display sensor functions can replace
each other.
Condenser sensor: Measure the condenser temperature and alarm if the temperature
is higher than the set temperature.
Door switch detection port: Connect the door switch. If the door switch is not closed
within the set time, the door open alarm indicator flashes and the buzzer sounds the
output.

3.Temperature display after power off

After the power is turned off, the controller control function is disabled and the
backup power supply is used for operation. If the backup power supply is fully
charged for 10 hours, the power-down symbol “Pd” is displayed alternately with the
current temperature and alarm, then stopped for 30 seconds, and displayed again.
After 8 hours of cyclic operation, the digital tube stops displaying.

4.Control parameters

1. High Temperature alarm mark 2. Door ajar alarm

3. Battery Status 4. Inside Temperature display
5. Mute 6. Set
7. UP 8. Down
9. Print Button 10. Lamp Switch mark
Control parameters are divided into basic parameters and advanced parameters.
The basic parameter St, the user sets the operating temperature.
Advanced parameters are password protected and require the correct password to be
accessed.
4.1 Basic (St) parameter access
Setting method:
a. Under normal circumstances, press the set button for 3 seconds, the digital tube
displays the current set working point;
b. Use the up key or the down key to increase or decrease the value until the desired
value is reached;
c. Press the Set button again to confirm the new value, save the new value and return
to the normal working mode.
4.2 Advanced type parameter access

a、Press the SET key is more than 5S, the digital tube displays the parameter

code "PS" (password);

b. Press SET key to display “00” to enter the password setting;

c. Use the UP key or DOWN key to scroll the number to "-15";

d, press the SET key to confirm the password, the digital tube will display "/0";

e, use the UP key or DOWN key to scroll parameters to r1;

f, press the SET key to display the r1 parameter value (such as 5);

g, use the UP key or DOWN key to reduce the value to the value 2

that needs to be modified ;

h, press the SET key to temporarily store the modified value and return to the
display parameter;

Press the SET key for more than 3 seconds to save the modified parameters
and return to the display parameter category. The setting is completed.
Note: If there is no key in the 60S during the process, the setting will be overtime and
back out, and the setting will not be saved.
5 Parameter category and description
5.1 Temperature sensor calibration
The temperature measured by the temperature sensor can be corrected and stabilized
using the parameters given in the table below.
Parameter description Min Max Unit Default
/0 Sensor measurement stability 1 15 - 4
/1 Cabinet temperature control sensor offset -5.0 5.0 o
C 0.0
/2 Cabinet temperature display sensor offset -5.0 5.0 o
C 0.0
Cabinet temperature alarm sensor offset
o
/3 -5.0 --- C 0.0
Cabinet temperature control sensor offset
o
/4 -5.0 --- C 0.0
/5 Condenser sensor offset -5.0 --- o
C 0.0
Parameter Description:
/0 sensor measurement stability
This parameter defines the coefficient of temperature measurement stability. Smaller
values speed up the sensor's response time and are more sensitive to interference.
Larger values slow down the response time of the sensor, but are less sensitive to
interference, ie, have a more stable value.
/1,/2,/3, /4,/5 sensor offset
This parameter is used to correct the measured temperature of the sensor. The sign of
the value indicates whether the temperature of the cabinet displays the temperature
plus (positive number) or minus (negative) offset.
If the parameter value = ---, the sensor is masked.

5.2 Temperature control parameters

According to the actual temperature measurement and parameter setting of the cabinet
temperature control sensor, the compressor starts and stops.
Parameter description Min Max Unit Default
St Setting temperature r1 r2 o
C 4.0
r1 Set the minimum temperature -45.0 r2 o
C 2.0
r2 Set the max temperature r1 90.0 o
C 14.0
rd Lower temperature difference 0.1 10.0 oC 1.0
ru Upper temperature difference 0.1 10.0 o
C 0.5
Parameter Description:
St set temperature
User set operating temperature
R1 sets the minimum temperature
Allowable setting of the minimum operating temperature (St)
R2 set the maximum temperature
Allowable setting of the maximum operating temperature
Rd, ru temperature difference
When the cabinet temperature control sensor temperature <= St-rd, the compressor
stops working; when the cabinet temperature control sensor temperature >= St+ru, the
compressor starts to work.
Note: When the cabinet temperature control sensor is faulty, the cabinet temperature
display sensor replaces the cabinet temperature control sensor to control the
compressor to start and stop; when the cabinet temperature control sensor and the
cabinet temperature display sensor are both faulty, the controller can be controlled
according to the set proportional cycle. The compressor is started and stopped.

5.3 Compressor protection

This part of the parameters is to protect the normal operation of the cabinet and the
normal operation of the compressor.
Parameter description Min Max Unit Default
c0 Compressor, delay of the fan after power-on 0 100 Min 1
c1 Minimum downtime 0 100 Min 0
Compressor operating time when controlling
c4 0 99 Min 30
sensor failure
Compressor downtime when controlling sensor
c5 1 99 Min 15
failure
C0 compressor, the delay of the fan after power-on
When the instrument is powered on, the compressor and fan are not started
immediately. It needs to delay at least c0 (unit: Min) to start.
C1 minimum downtime
It takes at least c1 (unit: Min) to start from the compressor stop to restart.
c4 When the cabinet temperature control sensor and the cabinet temperature
display sensor are both faulty, the compressor working time
When the cabinet temperature control sensor and the cabinet temperature display
sensor are both faulty, the compressor is turned on, and it is used together with c5.
C5 cabinet temperature control sensor and cabinet temperature display sensor
are faulty, compressor downtime
When the cabinet temperature control sensor and the cabinet temperature display
sensor are both faulty, the compressor shutdown time is matched with c4.

5.4 Alarm
In order to prevent misjudgment of the fault and ensure the normal operation of the
controller, the alarm parameter is set in the controller, and the user is prompted when
the fault occurs.
Parameter description Min Max Unit Default
Cabinet temperature display sensor low
AL -45.0 90.0 C
o
2.0
temperature alarm temperature
Cabinet temperature display sensor high
AH -45.0 90.0 oC 6.0
temperature alarm temperature
Cabinet temperature display sensor alarm
Ad 0 99 Min 1
delay
AS Alarm delay after power-on 0 250 Min 30
AO Door open alarm delay 0 250 S 60
Condenser sensor high temperature alarm
AC -45.0 90.0 oC 70.0
temperature
AE Condenser alarm delay 0 99 Min 0
AL low temperature alarm temperature
Low temperature alarm temperature, when the temperature inside the cabinet (the
cabinet temperature display sensor) is lower than or equal to AL, if the alarm delay is
met (see parameter Ad), the buzzer will sound.
AH high temperature alarm temperature
High temperature alarm temperature, when the temperature inside the cabinet is
higher than or equal to AH, if the alarm delay is met (see parameter Ad), the buzzer
will sound.
Ad alarm delay
Alarm delay. When the temperature reaches the alarm temperature, it does not
immediately alarm, and it will take an alarm after the Ad time. If the alarm condition
is released during the delay, the alarm delay is canceled and the counter is cleared to
0.If Ad=0 is set, an alarm will be given immediately.
AS Alarm delay after power-on
After the meter is powered on, the temperature inside the cabinet (the cabinet
temperature display sensor) will also be blocked. After the time AS, it will judge
whether it is an alarm.
AO door open alarm delay
When the door is not closed, the door open alarm flag flashes on the control panel,
and the buzzer sounds.
AC condenser high temperature alarm temperature
The condenser high temperature alarm temperature, when the condenser temperature
is higher than or equal to AC, if the alarm delay is met (see parameter AE), the buzzer
will sound.
AE condenser alarm delay
Condenser alarm delay. When the temperature reaches the alarm temperature, it does
not immediately alarm, and it will not alarm until after AE time. If the alarm condition
is released during the delay, the alarm delay is canceled and the counter is cleared to
0.If AE=0 is set, an alarm will be given immediately.

5.5 evaporator fan management

For the evaporator fan to work properly, set this part of the parameters for evaporator
fan management. Need to be associated with the door switch, when the door is open,
the evaporating fan stops.
Parameter description Min Max Unit Default
F0 Fan control category 0 1 - 0
Under normal circumstances, the evaporator fan can be managed as follows:
a, the fan is always running
b, synchronous control with the compressor
Parameter Description:
F0 fan control type
F0 = 0 fan is always running
F0 = 1 Fan and compressor synchronous control
Under normal conditions, the fan operates according to the mode set above.

5.6 Print Time Management

In order to save the temperature inside the cabinet, it is necessary to turn on the
printer to print the current time and temperature at regular intervals.
Parameter description Min Max Unit Default
Pt Print Time Setting 0 999 Min 5
Print time setting
In order to save the temperature inside the cabinet, it is necessary to turn on the
printer to print the current time and temperature every Pt time (in Min).
Pt = 0, no temperature is printed.
Under normal conditions, press the print button for 5 seconds, the controller prints the
current temperature, and the digital tube displays P.
6.Time to view and set
If the time is restored to 2000 after the power is turned off, the clock chip battery
should be replaced.
If the controller is not used for a long time, adjust the time as follows.
1. Press the print button and the down button for 3 seconds at the same time, the
controller displays the current time minute, such as t 50;
2. Press the up key or the down key to change the viewing content (t minute, H hour,
d date, M month, y year);
3. Press the set button to flash the current time;
4. Press the up key or the down key to adjust the time;
5. Press the set button again to save the setup time and exit the time setup mode to
enter the time view mode.
6. Press the print button and the down button for 1 second at the same time, the
controller will return to the normal display.

7 Alarm code
Code Description
E0 Cabinet temperature display sensor 1 failure
E1 Cabinet temperature display sensor 2 failure
E2 Cabinet temperature alarm sensor failure
E3 Cabinet temperature control sensor failure
E4 Condenser sensor failure
Pd Power outage
Ac Condenser sensor high temperature alarm
Lo Cabinet temperature display sensor low temperature alarm
Hi Cabinet temperature display sensor high temperature alarm
 8.parameter list
Parameter Description Unit Default
/0 Sensor measurement stability - 4
/1 Cabinet temperature display sensor 1 offset oC -2
/2 Cabinet temperature display sensor 2 offset oC -2
/3 Cabinet temperature alarm sensor offset oC -3
/4 Cabinet temperature control sensor offset oC -3
/5 Condenser sensor offset oC -
St set temperature oC 4
r1 Set the minimum temperature oC 3
r2 Set the maximum temperature oC 5
rd Lower temperature difference oC 0.2
ru Upper temperature limit oC 0.2
c0 Delay of compressor after power-on Min 3
c1 Minimum downtime Min 0
c4 Compressor operating time when controlling sensor failure Min 8
c5 Compressor downtime when controlling sensor failure Min 8
AL Cabinet temperature alarm sensor low temperature alarm temperature oC 2
AH Cabinet temperature alarm sensor high temperature alarm temperature oC 6
AC Condenser sensor high temperature alarm temperature oC 70
Ad Cabinet temperature display sensor alarm delay Min 10
AE Condenser alarm delay Min 0
AS Alarm delay after power-on Min 120
AO Door open alarm delay S 120
F0 Fan control category - 0
Pt Print time setting Min 5
9. Overhaul process

cannot refrigerate

Check the power

circuit

and the compressor Check parameter Check for leakage

Settings
not to work

power supply Power supply leak No leak

does not work

Check control Check the starter for

The high and low pressure is subdivided
circuit thermal protection

Check the If there is a leak point in the high pressure, it will be

compressor resoldered

Any of the above parts are broken and replaced

 Refrigeration is poor

Check whether the evaporator Check the door seal and box
for leakage

 operate out-of-operation

Check the cabin condenser Inspection door switch and

and environment temperature evaporator

If that's normal

Check whether the cooling pipe is leaking refrigerant and compressor is weak
 Out of reach

Check temperature setting (normal) (abnormal) set the temperature

Check the evaporator fan (normal) (abnormal) Replace the evaporator

Check the evaporator for frosting (no) （yes）Defrost commissioning

Check whether the contents of the box （yes）Remove the items from the test
are blocked（not） machine

Check whether the condenser is （not work）Replace the condensing fan

working（work）

Check whether the condenser is dirty

（yes）Clean condenser test machine
（not）

（yes）Find out the leakage spot filling

Check for leakage of whole machine test machine
pipeline（no）

（abnormal）Change compressor test

Check whether the compressor has machine
normal suction and exhaust（normal）
10 refrigeration system structure diagram
refrigerant filling

1. Connect the middle section of the high and low pressure table with the refrigerant
cylinder first, then connect the low pressure side of the double pressure table to the
quick connector of the compressor process tube and close the double pressure gauge
2. When emptying,open the cylinder valve emptying, then the meter valve middle end
slightly open drain, feel cold in the middle of the table beam said emptying valve end.
3. Turn the refrigerant cylinders that open the valve upside down on the electronic
scale. The connecting pipe between the cylinder and the charge block is a U-shaped
natural bend to reduce the effect of the connection pipe on the reading. After the
reading is stable, clear it. In the filling of the refrigerant at the beginning of the table
when the knob can open a large point, when close to the near charge when the knob
will be timely twist the small, so that the reading increased to 0.1g up until the
completion of filling.
4. Cylinders can not be long (30Min above) placed on the electronic scale.
BIOBASE GROUP
Service Department