QUANTUM”4 HD UNITY COMPRESSOR CONTROL PANEL 090.

070-M (MAR 2018)

MAINTENANCE Page 41

SECTION 7
614 ANALOG BOARD

, ‘4~ ~
rn~

fl ‘I~

JIJl.n I~- I I

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090.01O-M (MAR 2018) QUANTUM” HO UNITY COMPRESSOR CONTROL PANEL
Page 42 MAINTENANCE

ANALOG BOARD
OVERVIEW CONNECTIONS TO THE OUANTUM~ HO
The Frick Quantum~ RD Unity control panel is capable of UNITY
reading external analog devices, such as temperature probes As stated earlier, the Quantum~ HD Unity compressor control
and pressure sensors. It uses these input signals for the pur system utilizes up to two Digital, and two Analog boards. To
pose of monitoring and control. As an example, if an external connect these boards together so that the Quantumtm’ RD
temperature sensor began to read a higher than expected Unity can control them, they must be interconnected with a
temperature in some area, the controller would sense this wiring harness that provides all of the necessary D.C. voltage
change, and provide the necessary output control signal to requirements, as well as the communications capabilities.
remedy the situation. Unlike a digital signal, which is typically
either an on or off state, an analog signal can assume a wide Analog boards only require the +24Vdc voltage and the
variety of states, such as a temperatures probe reading a Return (or common) for logic power. The communications
wide range of temperatures. signals (RX & TX) are required by all boards.
The method used for receiving (and sending) these signals A harness distributes power and communications from the
is the analog board. The analog devices are wired directly to terminal blocks to the various logic boards. The harness splits
the board, and the on-board software/hardware converts into two branches, with each branch ending with a 16 pin
the electrical signals received from these devices into data, connector. The branch that supplies power and communica
which is then sent on to the Q5 Processor Board via tions to the Analog board(s) utilizes gray and black wires for
communications. +24Vdc power and Common, and white/black and white/red
wires for serial communications.
It features twenty—four input channels, and eight output chan
nels. Rather than using physical jumpers to configure each LOGIC VOLTAGE (POWER) LED’S
channel, this is done through the software. A more detailed Located on the Analog Board are two power LED’s. The &st
description of the operation of this board is provided in the of these is D6S PG LED (+24Vdc), and will be illuminated
sections that follow. as long as the Control Power switch is ON, and the proper
ANALOG BOARD DESCRIPTION ÷24Vdc voltage is present at Analog Board connector P3. This
LED does not indicate that the proper voltage is necessarily
The Analog Board is actually a small microprocessor board present at the board, only that the voltage is enough to
and is programmed to control analog outputs, or accept energize the voltage sensing circuitry.
analog inputs, from external electrical devices. Each board
If a voltage related problem is suspected with regard to a
has the capability of 24 independent input channels. With the
Board, the best way to actually determine this is to read
Quantumtm’ HD Unity Compressor Control, these I/O channels
the voltage on a DVM (Digital Volt Meter). This may be ac
are dedicated through the software and external wiring, as
complished by locating the white power / communications
to the function of each channel. The Quantum~ HD Unity
connector on the board. Notice that the Analog Board has
S controller can utilize up to two separate analog boards
only one of these connectors. The associated power/com
(Analog Board *1 and *2), depending on the selected options.
munications harness plugs in to it. Take the red (positive)
For each of the boards that are installed, they will have probe of the DVM and carefully insert the end into the ÷24Vdc
specific I/O (Input I Output) functions. For the operating lead, and the black (negative) probe end into the RET (Return
software to distinguish board *1 from *2, each board must or Common) lead, as shown below:
be properly addressed as *1 and *2 using the dipswitches
on each board (see Analog Board Dipswitch Settings chart
for this information).
DD
OD
COMMUNICATIONS L.ED’S Do
The main board is in constant communication with all Ana
RET— r~
ED
log (and Digital) Boards. You will notice on each Digital and DO
Analog board, that there are a pair of LED’s labeled as RX DLI
and TX. These letters represent Receive (RX) and Transmit 24VDC—
090.040-L00009sps
(TX). These LED’s should be flashing at a high rate during
normal operation. This indicates that the main board, and
the Digital board that you are looking at, are properly com Figure 20. Return Lead
municating with each other.
Set the DVM to read DC, and set the proper range. The Ideal
Refer to the JUMPER AND DIPSWITCH SETTINGS section voltage setting for the +24Vdc power is 24.2 24.5 Vdc.
—

later in this section. This table contains the dipswitch set

tings for addressing the Analog I/O boards. When these The cause for a low voltage reading could be:
switches are properly set, the main board is able to serially The power supply may need adjustment (see the section
communicate with each I/O board and provide control sig on power supplies).
nals and data exchange. If these switches are not properly
The Power—I/O communications harness has a problem (a
set, the result will be lost or failed communications, or new harness may be needed).
the wrong outputs being energized, or the wrong inputs
being received.
g’t QUANTUM”’ HD UNITY COMPRESSOR CONTROL PANEL
MAINTENANCE 090.070-M (MAR 2018)
Page 43

A problem may exist with one of the I/O boards (Digital ANALOG INPUTS
or Analog). An Analog Input is the portion of the hardware that allows
If the power LED is not lighted, check the cable for proper devices such as temperature sensors and pressure transduc—
connectivity. ers to interface with the QuantumTh [ID Unity. The software
ACTIVE LED program within the Quantum~’ HD Unity is constantly look
ing at these Input channels, via communications, and based
The Analog Board has an Active LED indicator that blinks upon what the voltage or current level of the channel is,
when the board’s software is running. will provide the necessary control for an associated action.
If the Active LED is not blinking, it could be an indication Analog inputs arrive at the board on connectors P4 through
that the internal program is not running. Try powering the PlO. Each of these connectors can receive two channels (for
Q5 Processor Board off, then back on to see if the Active a total of twenty-four).
light starts blinking. If not, a new board may be required. Refer to the following chart for a listing of possible input
channel configurations.

Table 15. Analog Board Input Configuration Table

Accelerometer RTD
Channel ICTD 0-5Vdc o-lOVdc 0-2OmA POT
(Potentiometer) (MotorCT
Current) (Vibration
Monitoring) (MotorOnly)
Protection
*
1 * * * * *

2 * * * * *

3 * * * * *

4 * * * * *

5 * * * * *

6 * * * * *

7 * * * * *

8 * * * * *

9 * * * * *

10 * * * * *

11 * * * * *

12 * * * * *

13 * * * *

14 * * * * *

15 * * * * * * *

16 * * * * *

17 * * * * *
*
*

18 * * * * * *

19 * * * * * *

20 * * * * * *

21 * * * * * *

22 * * * * * *

23 * * * * * *

24 * * * *

O9O040-TBOO1O.’ndd
090.070-M (MAR 2018) OUANTUM~’ HD UNITY COMPRESSOR CONTROL PANEL
Page 44 MAINTENANCE

ANALOG OUTPUTS be calibrated through the appropriate sensor calibration

screen. Improper setup of either the hardware or software
An Analog Output is the portion of the hardware that the will result in improper operation or range.
Quantum~ HD Unity uses to provide control. With the
Quantum~’ RD Unity, this output is typically a 4—20 mA The most common fault associated with the improper reading
signal that is outputted to an external device. This device of the analog channels other than hardware or software setup
is usually a customer specific application, such as to simply problems fall into one of the following categories:
receive a signal back from the Ouantum~ RD Unity providing Sensor fault
the Slide Valve Position to an external application (perhaps
a PLC), as an example. The output can be set as a 0—2OmA Wiring problem
signal in the calibration of the output by accessing Menu > Improper grounding of system
Calibration > Output.
An open wire, shorted or shunted wire, or faulty sensor will
The 4-2OmA signal can be altered if necessary to a Vdc signal usually give a reading at either the minimum or maximum
by using a resistor at the input of the device being controlled. end of the range scale. An erratic reading or a reading that
Refer to the following chart for values: seems to float up and down is usually indicative of a ground
ing problem. When a single transducer or cable is shorted
Table 16. Resistor Values to earth (or system) ground, this can show up as a whole
Original Desired
assortment of problem channels. The easiest way to find a
. . Resistor to use short to earth problem is to disconnect all the sensor plugs
signal signal
and ohm out each plug screw terminal to earth for open
4-2OmA 1-5Vdc 250 ohm, 1%, 1/4 watt (infinite) impedance. All sensors should read open to earth
4-2OmA 2-lOVdc 500 ohm, 1%, 1/2 watt with the exception of the CT motor current channel. One side
O-2OmA O-5Vdc 250 ohm, 1%, 1/4 watt of the CT is grounded in the Motor Control Center (MCC).
(The third pin on pressure sensors is ground.)
0-2OmA 0-lOVdc 500 ohm1 1%, 1/2 watt
090040T800 II 0th] REPLACING A DEFECTIVE ANALOG BOARD
The procedure to replace an Analog board is outlined below:
TROUBLESHOOTING THE
1. Shut off control power
ANALOG INPUTS AND OUTPUTS
2. Unplug all connectors from the board.
Some problems that are encountered involve troubleshoot
ing the Analog inputs and outputs. The Analog Board has 3. Remove the old board from the machine and remove the
twelve Analog I/O board connectors labeled P4 through PlO. new board from its packing and place both on an anti-
The external Analog devices are wired to a connector plug. static surface.
Position I connects to the plus (+) of the external device 4. Check that all jumpers and dipswitches are properly setup
for channel 1, position 2 connects to the signal (SIG) of the on the new board as it was on the old board.
external device for channel 1 and position 3 connects to
ground (GND) of the external device for channel 1. Position 4 S. Install the modified replacement board in the panel.
connects to the plus (+) of the external device for channel 2, 6. Plug all connectors back in.
positionS connects to the signal (SIG) of the external device
7. Turn on control power.
for channel 2 and position 6 connects to ground (GND) of the
external device for channel 2, as shown below: 8. After replacing or installing an Analog Board and powering
on the control panel, the processor will start to communi
Channel 2 Channel 2 cate to the new board automatically. If this does not occur
~ Power Signal GND
power down the panel and check the dipswitch settings.
If correct re—power the panel.
If an I/O board is removed for any reason an I/O Comms fail
message for that board will occur. It will be necessary to do
a [Redect I/O Comms] to reset the processor memory as
Channel I Channel 1 GND to which boards it is communicating to. Always check the
+ Power Signal o~oo4O-LDeoIoops
about screen after a Redetect to be sure that all boards are
Figure 21. Signal Connections accounted for.

Each channel is setup through software calibration for the

proper transducer type and range, and each transducer must
 QUANTUM” HD UNITY COMPRESSOR CONTROL PANEL 090.070-M (MAR 2018)
Fnck
“555mm nnln!G{n*n*n MAINTENANCE Page 45

PHD VIBRATION ANALYSIS will occur to prevent damage to the compressor. Likewise, if
an RTD is used for bearings, it will measure the temperature
The Frick~ 32 channel analog board has the built—in capability of the motor bearings and stator, which may increase (due
to directly receive signals from vibration accelerometers, to lack of lubrication).
and motor stator RTDs (aoo Q platinum) which are mounted
on the compressor housing and/or the motor/shaft. The Typically, all PHD related connections will be to Analog Board
purpose of these devices is to monitor compressor plus 4* 1. However, if monitoring of both motor bearing vibration
motor/bearing vibration and/or motor bearing plus motor and temperature is required, the temperature sensors will
stator temperature. be wired to Analog board *2, channels 19 and 20. Refer
to the drawing at the bottom of this page for the wiring
Accelerometers transmit continuous signals to the analog connections of the different possible configurations.
board. The Q5 Processor Board software monitors these
signals, and can detect any variations in the frequency of The full wiring diagram may be found later in this manual
the vibration. If the vibration levels increase over time, in the Quantum~ HD Unity Drawings section. Additional
predefined setpoint limits may be exceeded, resulting in a information on PHD vibration monitoring and theory may
warning from the Quantum~ F-ID Unity notifying the operator be found in the PhD Vibration Monitoring System manual
of the condition. If the alarm is not addressed, a shutdown (E7o.o2o-TB).

0 0
H t-l~
?H~Z
~—

H
El
Mines In Pin rz~i l~iFE1 IP Analog Board Gb. 24
PHD Gb. 6
Ifl Signallapia2 H ~~___±~ — NM4 r~ EZ-Gcol Liquid Injection Oil
Motor Stator
#2 Temp. (RTD) ~ ) PlusluPini H ~
~ IE]
rrrs
]I DO0
0
~1 .Iinssle Pin t
— ~“- PHO Gb. 7
Minus to PJ5 3
PHD Gb. S
SlsaaltePin2
-_

$ [~
caitnt~
LJ I~
• L~__ .4
H Sepal Is Pin 2 / Motor Stator#3 Temp. (RTD)
Motor Stator
#1 Temp. (RTD) PlustaPthl H [h~~ 1E1 ~[~1 Ifl_a
“~

.4 .2-
Plestu Pin I kI
PHD Gb. 2
Discharge End
Vibration
~
MbsslaPin3

Sitml Is Pin 2
4

H
ri
L~_J
~i
~ti4
~[~1
, ~
~‘——~

flT~
.-~
- =
p ::::::: PHD Gb. 4
Opposite Shalt Side Molar
vibration (Accelerometer) Or
Opposite Shalt Side Motor
(Accelerometer) ~ ~ ~ Temp. )RTO or Thermocouple)
MinnnlnPinS
PHD Gb. I tJinsslaPin3
___________________ itt, 4~si[j~ iV~b PHD Gb. 3
Suction End
vibration ‘/
ShnaltaPis2 P ~ ~ tli LI_~ J~
tlisaaltaPin2
Shalt Side Motor vibratos
(Accelerometer) Or Shaft Side
(Accelerometer) Motor Temp. (RID or
- Thermocouple)
(1L4

Jumpers J17-J23 Installed sGoss pint 2-3 as Default

Jumper J24 installed across pins 1-2 as Deeautt

Jumpers JC17-JG2O not instelled as Default for Accelerometers

Jumpers JCI9-JG20 Installed if Molar Temperature is Installed
Jumpera JG21-24 installed as Dnraull

090.040-W00009,eps

Figure 22. PHo Connections (Analog Board #i)

090.070-M (MAR 2018) QUANTUM”’ HD UNITY COMPRESSOR CONTROL PANEL
Page 46 MAINTENANCE Fnck

CURRENT TRANSFORMER (MOTOR AMPS)

Channel 16 of Analog Board 1 is dedicated to reading motor from a CT, the input signal cannot exceed 5 amps. An external
amps, either through the use of the on board current trans DC Ma or voltage device, may be used as an alternate method
former when using a 0-5 amp CT, or from an external source. of reading motor amps. Connect the wiring to connector
When reading motor amps directly at the PS terminal strip P7B as shown in the diagram below:

O9OO4O-WDOOlO.e~s

Figure 23. Current Transformer

—4—
C..nlr
-- -Wa
QUANTUM”4 I-ID UNITY COMPRESSOR CONTROL PANEL 090.070-M (MAR 2018)
MAINTENANCE Page 47

0 OUTPUTS

D
CH8

D CH4
CH7
CH3
CH6
CH2

D CH5
CHI

El CH24
T7~J’
El Er CH22
-

SW’ El CH23
El Er
CH21
It, -

El a CH2O
CE
CE El CHI8
El CH19
El
El CH17

Use P8for
PWR OK LED (D65) I Current Transformer (CT)
is:
Active LED (D64) I U5eP7B(CH16)for
El Standard Motor Current
Tx LED (D62) El CH 14— Slide Valve
El
CHI5— Slide Stop
El

J33 Defaulted Pins 2-3

I El
El
El
El
CHI3 — Economizer Pressure
CH12— Drive Speed RPM

CH1O— Entering Process Temperature

CHI I — System Discharge Pressure
El CH9 — Suction Pressure
m
El CHS — Discharge Pressure
LJ III
El CH6 — Oil Pressure
n Ii
El Cl-U — Filter Pressure
n L=~ HE I El
CH5 — Leaving Process Temperature
U
I El
CH4 —Separator Temperature
El
Cl-12 — Discharge Temperature
CH3 — Oil Temperature
CH1 — Suction Temperature

cSO.040-WDOOII.eps

Figure 24.Analog Board #1

090.070-M (MAR 2018) QUANTUM”4 I-ID UNITY COMPRESSOR CONTROL PANEL
MAINTENANCE
Frick
Page 48

0 OUTPUTS
CHB

E El CH4
CH7
CH3

ED CHS
CH2

El
CH5
CH 1

CH24— Input
I?,,- -

Li CH22 — Input

swi El CH23 — Input

mi -

CH2I — Input
It, -.

LI~ CH2C — Input

CH1B— Input

CH19— Input

CH17— Input

PWR OK LED (D65)

Active LED
D CHI6— Input
Tx D CHI4— Input
LI
CHI5— Input
El

J33 Defaulted Pins 2-3 I Li

LI
U
I
:1
CH13— Input

CHI2— Input

CHIC—Input

m
LI
LI
LI
ISi. CH1I

CH9

CH8
—

—
— Input

Input

Input
u_i
U SI CH6 — Input
LI I. CH7 Input

I
n ‘1 —
n ~j ~ j LI
CH5 — Input
I ~
un:] U

:Si.1
CH4 — Input
E~D U
CH2 — Input

CH3 — Input

CH1 — Input

-Txl-Rx O9O.O40-WD~I2.eps

Figure 25. Analog Board *2

—*—
Crinlr QUANTUM” HD UNITY COMPRESSOR CONTROL PANEL 090.O7O-M (MAR 2018)
MAINTENANCE Page 49

ANALOG BOARD SETTINGS

Table 17. Communications

The following table is to be used when configuring the Quantum HD for external communications.
Pins 1-2 120 ohm long communications line termination.
J33
Pins 2—3 * No termination.

090 040-TBOOaO.indd

Table 18. Dipswitch Settings (Used to set board address)

The following table is to be used to set the analog board addresses. If there is only one board installed, it should be set as
board #1, if there are two boards they each need to be set according to the wiring diagrams.
SW1 SW2 5W3 SW4 5W5 5W6 SW? SW8
Board #1 Off Off Off Off Off Off Off Off
Board *2 On Off Off Off Off Off Off Off
090.04 OT 9300 933 indd

Table 19. Analog Board Jumper Settings

Jumpers shown are the default jumper settings per analog board. See wiring diagrams for correct jumper settings.
ii J2 J3 J4 J5 J6 J7 is J9 ilo ill J12
Analog Bd #1 1-2 1-2 1-2 1-2 1—2 1-2 1-2 1—2 1-2 1—2 1-2 1-2
Analog Bd #2 1-2 1—2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1—2 1-2 1-2

i13 J16 ill i18 Jig J20 J21 J22 J23 J24
Analog Bd #1 1-2 1—2 2—3 2-3 2-3 2—3 2-3 2-3 2—3 2-3
Analog Bd #2 1-2 1—2 1-2 1-2 1-2 1—2 1-2 1-2 1-2 1-2

JCI? JCI8 JC19 JC2O JC21 iC22 JC23 JC24

Analog Bd *1 OUT OUT OUT OUT IN IN IN IN
Analog Bd #2 IN IN IN IN IN IN IN IN

090040-TBOOI4indd

PINS 1-2 ARE FOR 3OmA MAX SENSOR POWER (ie. ICTD, PRESSURE TRANSDUCER, PRESSURE TRANSMITTERS, LINEAR
TRANSMITTERS, ANY DEVICE THAT REQUIRES 9-28VDC POWER)
PINS 2-3 ARE FOR 3mA MAX SENSOR POWER (ie. RTD’S [PT100], ACCELEROMETERS)
090.O7O-M (MAR 2018) QUANTUM”~ Ho UNITY COMPRESSOR CONTROL PANEL
Page 50 MAINTENANCE

NOTES