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    Quality Engineer Skills Competencies 1671770511

    Uploaded by

    Alfi
    The document outlines the key skills and competencies for a quality engineer, which include: 1) Knowledge of quality philosophies like Lean, Six Sigma and statistical process control methods. 2) Understanding of quality management systems including strategic planning, documentation and auditing. 3) Experience with product, process and design including verification and validation. 4) Process and product control through methods like material control, acceptance sampling and measurement systems. 5) Continuous improvement using tools like control charts, corrective/preventive action and methodologies like Six Sigma. 6) Quantitative methods including statistical process control, process capability studies and design of experiments. 7) Risk management through assessment, control, failure mode effect analysis and mitigation planning.

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    Quality Engineer Skills Competencies 1671770511

    Uploaded by

    Alfi
    85 views8 pages
    The document outlines the key skills and competencies for a quality engineer, which include: 1) Knowledge of quality philosophies like Lean, Six Sigma and statistical process control methods. 2) Understanding of quality management systems including strategic planning, documentation and auditing. 3) Experience with product, process and design including verification and validation. 4) Process and product control through methods like material control, acceptance sampling and measurement systems. 5) Continuous improvement using tools like control charts, corrective/preventive action and methodologies like Six Sigma. 6) Quantitative methods including statistical process control, process capability studies and design of experiments. 7) Risk management through assessment, control, failure mode effect analysis and mitigation planning.

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    The document outlines the key skills and competencies for a quality engineer, which include: 1) Knowledge of quality philosophies like Lean, Six Sigma and statistical process control methods. 2) Understanding of quality management systems including strategic planning, documentation and auditing. 3) Experience with product, process and design including verification and validation. 4) Process and product control through methods like material control, acceptance sampling and measurement systems. 5) Continuous improvement using tools like control charts, corrective/preventive action and methodologies like Six Sigma. 6) Quantitative methods including statistical process control, process capability studies and design of experiments. 7) Risk management through assessment, control, failure mode effect analysis and mitigation planning.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    85 views8 pages

    Quality Engineer Skills Competencies 1671770511

    Uploaded by

    Alfi
    The document outlines the key skills and competencies for a quality engineer, which include: 1) Knowledge of quality philosophies like Lean, Six Sigma and statistical process control methods. 2) Understanding of quality management systems including strategic planning, documentation and auditing. 3) Experience with product, process and design including verification and validation. 4) Process and product control through methods like material control, acceptance sampling and measurement systems. 5) Continuous improvement using tools like control charts, corrective/preventive action and methodologies like Six Sigma. 6) Quantitative methods including statistical process control, process capability studies and design of experiments. 7) Risk management through assessment, control, failure mode effect analysis and mitigation planning.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8
    At a glance
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    The document outlines the various skills and competencies required of a quality engineer, including quality philosophies, quality system elements, product and process design, control and improvement techniques.

    The quality management system encompasses strategic planning, deployment techniques like benchmarking and project management, and a quality information system.

    Quality control tools like control charts, cause-and-effect diagrams and histograms are used to analyze processes. Additional tools include PDCA, Six Sigma, Lean and Theory of Constraints for continuous improvement.

    7 Quality Engineer Skills

    & Competencies

    Balaji L R
    1.Management And Leadership

    1.Quality Philosophies and Foundations


    ➢ Continuous improvement tools,
    ➢ Lean, Six Sigma, theory of constraints
    ➢ Statistical process control (SPC)
    ➢ Total Quality management
    ➢ Leadership principles (including Deming’s 14 points)

    2.The Quality Management System (QMS)


    ➢ Strategic planning
    ➢ Deployment techniques (Benchmarking,Stakeholder,Performance & Project
    management)
    ➢ Quality information system (QIS)
    3.ASQ Code of Ethics for Professional Conduct
    4.Leadership Principles and Techniques
    5.Facilitation Principles and Techniques
    ➢ Roles and responsibilities
    ➢ Facilitation tools

    6.Communication Skills
    7.Customer Relations
    8.Supplier Management (Techniques, Improvement & Risk)
    9.Barriers to Quality Improvement

    Balaji L R
    2.The Quality System
    1.Elements of the Quality System

    ➢ Basic elements

    ➢ Design

    2.Documentation of the Quality System

    ➢ Document components

    ➢ Document control

    3.Quality Standards and Other Guidelines

    4.Quality Audits

    ➢ Types of audits

    ➢ Roles and responsibilities in audits

    ➢ Audit planning and implementation

    ➢ Audit reporting and follow-up

    5.Cost of Quality (COQ)

    6.Quality Training

    Balaji L R
    3. Product, Process and Service Design

    1.Classification of Quality Characteristics

    2.Design Inputs and Review

    ➢ Inputs

    ➢ Review

    3.Technical Drawings and Specifications

    4.Verification and Validation

    5.Reliability and Maintainability

    ➢ Predictive and preventive maintenance tools

    ➢ Reliability and maintainability indices

    ➢ Reliability models

    ➢ Reliability/Safety/Hazard Assessment Tools

    Balaji L R
    4. Product and Process Control

    1.Methods

    2.Material Control

    ➢ Material identification, status, and traceability

    ➢ Segregation of Material

    ➢ Material classification

    ➢ Material review board

    3.Acceptance Sampling

    ➢ Sampling concepts

    ➢ Sampling standards and plans

    ➢ Sample integrity

    4.Measurement and Test

    ➢ Measurement tools

    ➢ Destructive and nondestructive tests

    5.Metrology

    6.Measurement System Analysis (MSA)

    Balaji L R
    5. Continuous Improvement

    1.Quality Control Tools

    Pareto charts, Cause and effect diagrams, Control charts, Check sheets, Scatter diagrams,

    Stratification & Histograms (Analyze)

    2.Quality Management and Planning Tools

    Affinity diagrams and force field analysis, Tree diagrams, Process decision program charts

    (PDPC),Matrix diagrams, Interrelationship diagrams, Prioritization matrices, Activity

    network diagrams (Analyze)

    3.Continuous Improvement Methodologies

    Total Quality Management (TQM),Kaizen, Plan-do-check-act (PDCA),Six Sigma, Theory of

    constraints (ToC) (Evaluate)

    4.Lean tools

    5S,Value stream mapping,Kanban,Visual control, Waste (Muda),Standardized work, Takt

    time, Single-minute exchange of die (SMED) (Evaluate)

    6.Corrective Action

    7.Preventive Action

    Balaji L R
    6. Quantitative Methods and Tools
    1.Collecting and Summarizing Data
    Types of data, Measurement scales, Data collection methods, Data accuracy and integrity, Descriptive
    statistics, Graphical methods for depicting relationships & Graphical methods for depicting distributions

    2.Quantitative Concepts
    Terminology, Drawing statistical conclusions & Probability terms and concepts

    3.Probability Distributions
    Continuous distributions & Discrete distributions

    4.Statistical Decision Making


    Point estimates and confidence intervals, Hypothesis testing, Paired-comparison tests, Goodness-of-fit
    tests, Analysis of variance (ANOVA) & Contingency tables

    5.Relationships Between Variables


    Linear regression, Simple linear correlation, Time-series analysis

    6.Statistical Process Control (SPC)


    Objectives and benefits, Common and special causes, Selection of variable, Rational subgrouping, Control
    charts, Control chart analysis-control charts, Short-run SPC

    7.Process and Performance Capability


    Process capability studies, The Process performance vs. specifications, Process capability indices, Process
    performance indices

    8.Design and Analysis of Experiments


    Terminology, Planning and organizing experiments, Design principles, One-factor experiments, Full-factorial
    experiments, Two-level fractional factorial experiments

    Balaji L R
    7. Risk Management

    1.Risk Oversight

    ➢ Planning and oversight

    ➢ Metrics

    ➢ Mitigation planning

    2.Risk Assessment

    3.Risk Control

    ➢ Identification and documentation

    ➢ Auditing and testing

    4.Failure and Mode Effect Analysis (FMEA)

    Balaji L R

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