MOS of Shear Stud Installation

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METHOD STATEMENT: SHEAR STUD INSTALLATION Date: 7/10/2021

TASK / ACTIVITIES : SHEAR STUD INSTSALLATION FOR BONDEK


Purpose SHEAR STUD INSTALLATION FOR BONDEK AT SUNKEN FLOOR AREA

Scope The method statement defines the method of shear stud installation for bondek at sunken floor area

No. Document Detail


Reference PGATe PROJECT STRUCTURAL CORRIDOR, SCR ROOM, SUNKEN
1 YAA/21/Intel/Pgate/RC6
DOWN AREA, INDOOR RAMP PLAN & DETAIL

Name Role / Trade Contact


Teh CH Project Manager 012-552 2450
Wong Enzo CSA Engineer 018-464 7570
Person In Charge
Yeoh CY CSA Engineer 017-436 2833
Fang BW Sr. Engineer 012-300 0603
Raffidi Site Supervisor 011-7071 0790
No. Item Application Remarks
1 Gen set 300kVA shear stud welding
Material & Equipment machine
2 Shear stud welding machine Shear stud welding

Method Statement/ Procedure


INITIAL PREPARATION
Site supervisor/Person in charge (PIC), shall control and carry out the activities in a systematic way to
meet the client safety requirement.
The following shall be checked before work start :
1. Site supervisor & site safety supervisor / PIC to coordinate and brief description of work and safety
precaution at site, with regard to the specific task.
2. Site supervisor & site safety supervisor /PIC to survey the area and ensure the place is accessible &
safe to work.

Site work procedure :


Site Preparation 1. All necessary Work Permit/SOP and other site safety document need to be approved and signed.

2. The appointed contractor shall ensure a high standard of Health and Safety is carried out at all time on
site.
3. Daily Tools Box Meeting and Attendance List need to sign-off daily before work start.
3. Observe and abide safety regulation at all time when at site.
4. For Emergency Call/Work, to ensure the Person in Charge must be present at site before start work.
6. All the construction workers and operatives on site must always wear full PPE.
7. Housekeeping to maintain the site cleaniness.
8. Precautionary / warning signs must be displayed at appropriate points around the perimeter of site.

FIRST STAGE : PREPARATION


1. Brief the workers on the safety regulation & requirement.
2. Ensure workers have full set of PPE which includes safety boots, safety helmet, face mask before start
work.
3. Observe COVID's regulation & distancing during performing work.

SECOND STAGE : BONDEK LAYING


1. Site supervisors to ensure area allocated for the works are safe.
2. Site supervisors to check on the casted beam situation allow for bondek laying.
3. Bondek to lay according to approved shop drawing by manpower.
THIRD STAGE : SHEAR STUD INSTALLATION
1. Gen set 300kVA to place at designated area. 2.
QAQC to check on shear stud delivery to site according to materials approval. 3.
Shear stud to install by using shear stud welding machine to 400mm c/c zig-zag to bondek as approved
shop drawing. 4.
The stud is held in the welding gun and an arc is struck between the stud and the flange plate. The arc
melts a portion of both the stud and the plate in a set time. The gun then automatically plunges the stud
INSTALLATION into the bondek and holds it there until the weld solidifies.

FINAL STAGE : HOUSEKEEPING


1. Housekeeping the working area after the each stage of work is completed.

Safety

Hazardous
Substances
Very Toxic Harmful Corrosive Dangerous for
/Irritant the environment Highly Flammable Explosive

NA NA NA NA NA NA

Specific Identified
Residual Hazards

NA NA NA NA NA √

Specific Identified
Residual Hazards Hearing Safety
Safety Boots Safety Helmet Safety Gloves Eyes Protection
Protection Harness
√ √ √ √ √ NA

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