Zoneline 2900

ge.
com
Air Conditioners
®
Safety Instructions . . . . . . . . . . . . .2 Owner’s Manual and

Zoneline
Installation Instructions
Operating Instructions
Air Direction . . . . . . . . . . . . . . . . . .4 Heat/Cool Model 2900
Auxiliary Controls . . . . . . . . . . . .5–8 Heat Pump Model 3900
Controls . . . . . . . . . . . . . . . . . . . . . .3
To Remove the Room Cabinet . . . .4
Vent Control . . . . . . . . . . . . . . . . . .4
Español
Care and Cleaning For a Spanish version of this
Air Filters . . . . . . . . . . . . . . . . . . . .10 manual, visit our Website at
Base Pan . . . . . . . . . . . . . . . . . . . . . .9 ge.com.
Outdoor Coils . . . . . . . . . . . . . . . . .9 Para consultar una version
Room Cabinet and Case . . . . . . . . .9 en español de este manual
Vent Filter . . . . . . . . . . . . . . . . . . . .9 de instrucciones, visite nuestro
sitio de internet ge.com.
Installation Instructions Français
Electrical Connection . . . . . . .13–16
For a French version of this
Installing the Zoneline . . . . . .17, 18
manual, visit our Website at
Optional Drain Kit . . . . . . . . . . . .19 www.electromenagersge.ca.
Preparation . . . . . . . . . . . . . . . . . .11
Replacing an Existing Unit? . . . . .12 Pour un version français de
ce manuel d'utilisation, veuillez
visiter notre site web à l’adresse
Troubleshooting Tips . . . . . .20, 21 www.electromenagersge.ca.
Normal Operating Sounds . . . . . .22
Consumer Support
Consumer Support . . . . .Back Cover
Warranty . . . . . . . . . . . . . . . . . . . . .23
Write the model and serial

numbers here:
Model # ____________________
Serial # ____________________
Find these numbers on a label

behind the room cabinet on the
base pan.
TINSEA530JBRZ 49-7592-1 10-08 JR
Downloaded from www.Manualslib.com manuals search engine
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
Safety Instructions
WARNING!
For your safety, the information in this manual must be followed to minimize the risk of fire or
explosion, electric shock, or to prevent property damage, personal injury, or loss of life.
SAFETY PRECAUTIONS
■ This Zoneline must be properly Replacing an existing unit?
installed in accordance with the

For details, see the Installation
Installation Instructions before it is
Instructions in this manual.
used. See the Installation Instructions
in the back of this manual.
■ Replace immediately all electric service
cords that have become frayed or
otherwise damaged. A damaged power
supply cord must be replaced with a
new power supply cord obtained from
the manufacturer and not repaired.
Do not use a cord that shows cracks
Care and Cleaning
or abrasion damage along its length

or at either the plug or connector end.
■ Unplug or disconnect the Zoneline at
the fuse box or circuit breaker before
making any repairs.
NOTE: We strongly recommend that any
servicing be performed by a qualified
individual.
Troubleshooting Tips
READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.

SAVE THESE INSTRUCTIONS
Consumer Support

About the controls on your Zoneline. ge.com
Safety Instructions
HIGH COOL
LOW FAN
AUTO HEAT
ON ON
STOP STOP
TEMP FAN MODE SLEEP OPERATION
TEMP CONTROL FAN, MODE & SLEEP OPERATION
Controls
Temp Control Fan, Mode & Operation Control
The temp control is used to maintain the FAN—sets the fan operation for HIGH,
room temperature. The compressor will LOW or AUTO speed. When set at AUTO,
Care and Cleaning

cycle on and off to keep the room at the it automatically switches between LOW
same level of comfort. and HIGH as room temperature changes.
Press the + pad to raise the temperature.
MODE—COOL—For cooling
Press the – pad to lower the temperature. FAN—For fan-only operation
3900 Series only HEAT—For heating
When the outdoor temperature is lower OPERATION—ON/STOP—Turns the unit
than 25°F, heat is provided by the electric on or off. Power remains connected to the
heater in the air conditioner instead of by Zoneline. The Freeze Sentinel feature still
the heat pump. functions if switch 6 is enabled (UP). See
Sleep the Freeze Sentinel section.
Press to set the air conditioner to run for NOTE: The temperature display will flash to
8 hours before it automatically returns to indicate a possible unit malfunction. Set
the previous setting. operation control to STOP and then restart
When in the cooling mode and the the unit. If the flashing light reappears within
sleep timer is set, the set temperature will 30 minutes, call for service.
automatically increase 2°F after the second Quick Heat Recovery
hour then 1°F each hour over the next two
hours. Also, the fan speed will change to Activates each time the thermostat is switched
low. When in the heating mode, the set from STOP or a COOL mode to a HEAT mode.
temperature will decrease in the same Electric heaters are energized until the
manner. thermostat set point is reached. On heat pump
models, the heat pump operation will resume at
To cancel the sleep mode, press the MODE pad or the next call for heat.
the SLEEP pad a second time.
About Your Heat Pump (3900 Series only)

Consumer Support
Heat pumps can save money by removing heat There is a three minute minimum compressor
from the outside air—even when the outside run time at any setting to prevent short cycling.
temperature is below freezing— and releasing The indoor fan motor starts before the
that heat indoors. compressor and stops after the compressor
To get the best performance from your heat cycles off.
pump, don’t change the room thermostat very The electric heating elements use much
often. Raising the heat setting 2–3 degrees will more electricity than heat pumps and cost
cause the Zoneline to use its electric heating more to operate.
elements in order to reach the new temperature 3
setting quickly.

Other features of your Zoneline.
Safety Instructions
Ventilation Control
The ventilation control lever is located at the Open
position
upper left side of the Zoneline unit, behind
the room cabinet.
When set at the closed position, only the air
inside the room is circulated and filtered.
When set at the open position, some outdoor
air will be drawn into the room. This will
reduce the heating or cooling efficiency.

Energy Tip: Keep the vent control at the closed
position. The room air will be filtered and Vent
circulated. control Closed
(shown in position
NOTE: Two shipping screws must be removed from the
middle
vent door before use. See the Installation Instructions position)
in the back of this manual.
To Remove the Room Cabinet

Additional controls are located behind the
room cabinet.
Care and Cleaning
To remove: Pull out at the bottom to release it To replace: Place the tabs over the top rail (1).
from the tabs (1). Then lift up (2). Push inward at the bottom until it snaps into
place (2).
Air Direction
To adjust the air direction, remove the room Remove the room cabinet and flip the louver
cabinet. Remove the 7 louver screws that hold insert to change the air direction.
the louver insert in place. Flip the louver insert
180°, replace the screws and the room cabinet.
Consumer Support
Louver screws
Louver screws
4

Auxiliary Controls on your Zoneline. ge.com
Safety Instructions
Auxiliary Controls—Dip Switches
The auxiliary dip switch controls are located
behind the room cabinet, through an opening
in the control panel.
Remove the room cabinet. See the To Remove the
Room Cabinet section.
The owner is responsible for checking switches
and ensuring they are in the desired position. Dip Switches
Access Cover
UP
DOWN
HIGH UP
DOWN
1 2 3 4 5 6 7 8 1 2 3 COOL
4 5 6 7 8
ALLI2R (All Electric Heat)
(3900 Series models only) HEAT BOOST
(3900 Series models only)
C: FAN CN (Cooling–Smart Fan)
Heat Sentinel
H: FAN CY (Heating–Smart Fan)
TL1 (H) (Temp. Limit 1–Heat)
CLASS 2 (Remote Thermostat) TL2 (H) (Temp. Limit 2–Heat)
LOAD SHEDDING (CDC) TL3 (H) (Temp. Limit 3–Heat)
FREEZ Sen (Freeze Sentinel) TL1 (C) (Temp. Limit 1–Cool)
CONST FAN (Constant ON Fan) TL2 (C) (Temp. Limit 2–Cool)
No Function (Reserved for future use) TL3 (C) (Temp. Limit 3–Cool)
Care and Cleaning

All Electric Heat
This electric heat option functions only on the
3900 Series models. When this switch is enabled
(UP), heat pump operation is locked out, causing
the unit to provide only electric resistance heat. ALLI2R (All Electric Heat)
Cooling—Smart Fan
When this switch is enabled (UP), it allows the
indoor fan to cycle on/off with the compressor.
When this switch is disabled (DOWN), it allows
the indoor fan to run continuously. C: FAN CN (Cooling–Smart Fan)
Heating—Smart Fan
indoor fan to run continuously. When this
switch is disabled (DOWN), it allows the indoor
fan to cycle on/off with the heat pump or H: FAN CY (Heating–Smart Fan)
heater operation.
Consumer Support
Remote Thermostat—Class 2
unit to operate with a Class 2 Remote Control
Wall Thermostat. The unit controls are disabled.
CLASS 2 (Remote Thermostat)
5

Auxiliary controls on your Zoneline.
Safety Instructions
Load Shedding (Central Desk Control)

This feature is active only if the unit is in
CDC mode. When this switch is enabled (UP),
the indoor fan can be turned ON or OFF with
the unit controls.
LOAD SHEDDING (CDC)
Freeze Sentinel
When this switch is enabled (UP), it turns OFF

the freeze sentinel protection feature. With the
switch disabled (DOWN), the freeze sentinel is
activated, which automatically provides heat FREEZE Sen (Freeze Sentinel)
without user interface. This helps to prevent
plumbing damage by turning the heater and
indoor fan ON at 41°F and OFF at 46°F.
Constant ON Fan
Care and Cleaning
indoor fan to run continuously, at high speed,

even if the unit is in the STOP position.
CONST FAN (Constant
ON Fan)
Temperature Limiting
Temperature limiting can reduce energy costs The first three switches are used to select the
by limiting the lowest temperature that can be cooling limits, and the remaining three switches
set for cooling and the highest temperature that are used to control the heating limits. This
can be set for heating. Temperature limiting is feature is not available with the Remote
controlled by the second six auxiliary switches. Thermostat—Class 2.
UP
DOWN HIGH UP
DOWN
UP
DOWN HIGH UP
DOWN
1 2 3 4 5 6 7 8 1 2 3 COOL
4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 COOL
4 5 6 7 8
TL1 (C) (Temp. Limit 1–Cool) TL1 (H) (Temp. Limit 1–Heat)
Temperature limiting during COOL mode Temperature limiting during HEAT mode
(all temperatures shown in °F) (all temperatures shown in °F)
UP DOWN Minimum Maximum UP DOWN Minimum Maximum
Consumer Support
NONE 1, 2, 3 60° 85° NONE 4, 5, 6 60° 85°

1 2, 3 64° 85° 4 5, 6 60° 80°
1, 2 3 66° 85° 4, 5 6 60° 78°
2 1, 3 68° 85° 5 4, 6 60° 76°
2, 3 1 70° 85° 5, 6 4 60° 74°
1, 2, 3 NONE 72° 85° 4, 5, 6 NONE 60° 72°
1, 3 2 74° 85° 4, 6 5 60° 70°
6 3 1, 2 76° 85° 6 4, 5 60° 65°

ge.com
Safety Instructions
Heat Sentinel
When this switch is enabled (UP), it turns ON
the heat sentinel protection feature. With the
switch disabled (DOWN), the heat sentinel is
de-activated. This feature automatically provides Heat Sentinel
cooling without user interface. This helps to
prevent an excessively hot room by turning the
air conditioner ON at 85°F and OFF at 80°F.
Heat Boost (AZ3900 only)
When this switch is enabled (UP) and outdoor
temperatures are between 25°F and 46°F, heat
pump only operation is locked out. This setting is
used to provide supplementary heat to the heat BOOST (Heat Boost Operation)
pump operation in conditions where the heat
pump only operation is not sufficient to maintain
a consistent, comfortable room temperature.
NOTE: This is an auxiliary switch for AZ2900 models and
must remain in the (DOWN) position.
Care and Cleaning

Auxiliary Controls—Terminal Connections
The auxiliary controls are located behind the The owner is responsible for making all
room cabinet beneath the access cover. connections and setting the appropriate
dip switches.
1 Remove the room cabinet. See the
To Remove the Room Cabinet section.
2 Remove the screw from the access cover. CAUTION:

Improper wiring may damage the Zoneline
3 To make wiring connections, insert the wires
electronics. No common busing is permitted.
into the bottom of the terminals and tighten
Damage or erratic operation may result.
screws securely.
A separate wire pair must be run from each
separate controlling switch to each individual
4 After all desired connections have been
made, replace the access cover and room Zoneline.
cabinet.
Common - Ground
Consumer Support
White - Heater
Yellow - Compressor
Black - Solenoid
Green - High Speed Fan
External Fan Green - Low Speed Fan
Central Desk Control Red - 24 V AC only

Auxiliary controls on your Zoneline.
Safety Instructions
External Fan (Obtained locally)

When connected, an auxiliary or external fan
can be controlled with the indoor fan motor
on the Zoneline. Connections provide 24 V AC
to energize a remote relay, turning on the
external fan.
External Fan
Central Desk Control

When connected, the unit can be turned ON
or OFF with a switch located at the Central
Control Panel. A separate wire pair must be
run from each separate controlling switch to
each individual Zoneline.
Central Desk Control
Remote Thermostat
Care and Cleaning
When connected, the unit will be controlled

by a remote thermostat.
NOTE: The number 4 dip switch must be in the
enabled (UP) position to activate the remote
thermostat. (See the installation instructions Red - 24 V AC only
supplied with the remote thermostat.) Green - Low Speed Fan
Green - High Speed Fan
IMPORTANT: Black - Solenoid
Yellow - Compressor
The Zoneline thermostat connections White - Heater
provide 24 V AC only. Common - Ground
If using a digital/electronic wall thermostat,

you must set it to the 24 V AC setting.

See the Installation Instructions for the
CAUTION:
Damage to a wall thermostat or to the
wall thermostat. Zoneline electronics can result from improper
connections. Special care must be used in
connecting the wires. No line voltage
connections should be made to any circuit.
Isolate all wires in building from line voltage.
Consumer Support

Care and cleaning.
Safety Instructions
Room Cabinet and Case
Turn the Zoneline off and disconnect the To clean, use water and a mild detergent.
power supply. Do not use bleach or abrasives. Some commercial
cleaners may damage the plastic parts.
Outdoor Coils
The coils on the outdoor side of the Zoneline
should be checked regularly. If they are clogged
with dirt or soot, they may be professionally
steam cleaned, a service available through your
GE service outlet. You will need to remove the
unit to inspect the coils because the dirt
buildup occurs on the inside.
Coils
Grille
Clean the outside coils regularly.
Care and Cleaning

Base Pan
In some installations, dirt or other debris may be In some areas of the United States, a “gel-like” or
blown into the unit from the outside and settle in “slime-like” substance may be seen in the base pan.
the base pan (the bottom of the unit).
Check it periodically and clean, if necessary.
Ventilation Filter
If the vent door is open, clean the vent filter twice a year To clean the vent filter:
or as required. ■ Run water through the filter from the
back side.
Turn the Zoneline off before cleaning.
To remove the vent filter: ■ Dry thoroughly before replacing.
■ Remove the room cabinet. See the To Remove
the Room Cabinet section.
■ Remove the four screws securing the unit
flanges to the case.
■ Slide the unit from the wall case.
■ Grasp the vent filter tab and pull the filter out
by sliding it to the right.
Consumer Support

Care and cleaning.
Safety Instructions
To maintain optimum performance, clean the filters at least every 30 days.

Air Filters
FRONT FRONT
To remove the air filters:
2 Air filters
Pull up
Dirty filter—Needs cleaning Clogged filter—Greatly

reduces cooling, heating
and airflow.
Turn the Zoneline off before cleaning.

The most important thing you can do to
maintain the Zoneline is to clean the filter
at least every 30 days. Clogged filters reduce
cooling, heating and air flow.
To replace the air filters:
Keeping these filters clean will:
■ Decrease cost of operation.
■ Save energy.
Care and Cleaning
Push down
■ Prevent clogged heat exchanger coils.
■ Reduce the risk of premature component
failure.
To clean the air filters:
■ Vacuum off the heavy soil.
■ Run water through the filters from the
back side.
■ Dry thoroughly before replacing.
NOTE: The air filters are interchangeable
CAUTION: Do not operate the
Zoneline without the filters in place. If a filter

and will fit in either the right or left side. becomes torn or damaged, it should be replaced
immediately.
Operating without the filters in place or with
damaged filters will allow dirt and dust to reach
the indoor coil and reduce the cooling, heating,
airflow and efficiency of the unit.
Replacement filters are available from your
salesperson, GE dealer, GE Service and Parts
Center or authorized Customer Care® servicers.
Consumer Support
10

Installation Zoneline Air
Instructions Conditioners
Questions? Call 800.GE.CARES (800.432.2737) or Visit our Website at: ge.com
BEFORE YOU BEGIN IMPORTANT ELECTRICAL

Read these instructions completely and carefully. SAFETY—READ CAREFULLY
• IMPORTANT – Save these CAUTION:
instructions for local inspector’s use.
• Follow the National Electrical Code (NEC) or local
• IMPORTANT – Observe all codes and ordinances.
governing codes and ordinances. • For personal safety, this Zoneline must be properly
• Note to Installer – Be sure to leave these grounded.
instructions with the owner. • Protective devices (fuses or circuit breakers)
• Note to Owner – Keep these instructions for acceptable for Zoneline installations are specified
future reference. on the nameplate of each unit.
• Proper installation is the responsibility of the • Do not use an extension cord with this unit.
installer. • Aluminum building wiring may present special
• Product failure due to improper installation is not problems—consult a qualified electrician.
covered under the Warranty. • When the unit is in the OFF position, there is
still voltage to the electrical controls.
• Disconnect the power to the unit before
TOOLS YOU WILL NEED servicing by:
1 Removing the power cord (if it has one) from
the wall receptacle.
OR
Phillips screwdriver 2 Removing the branch circuit fuses or turning
the circuit breakers off at the panel.
ZONELINE COMPONENTS
Zoneline unit
Room cabinet*
Power supply kit**
Exterior grille/louver**
Wall case**
** Shipped with the Zoneline unit

** Check the “Essential Elements” list on the unit
11

REPLACING AN EXISTING UNIT?
Check the “Essential Replacing a ducted unit

Elements” label for New ducted installation:
important information. If this unit is to be installed in a new ducted application
using a duct adapter kit, the kit must be installed before
the unit is placed in the wall case. The installation
instructions are packed with the kit.
Mounting
plate Duct
Use the correct wall case Case

This unit is designed to be installed in a GE plastic or
insulated metal wall case. This minimizes condensation
from forming on the room side of the case.
If the current wall case is not insulated, you can reduce
the possibility of condensation forming by installing Existing ducted installation:
insulation kit RAK901L, available where you purchased Replacement of an existing ducted unit may require
the unit. different components. Request this information from
NOTE: There are several extra holes in the unit side your sales representative.
flanges for installation in wall cases other than GE. • Replacing 230/208 volt units:
To avoid damaging the flange insulation, the installer See page 13.
should use an awl or other sharp tool to puncture the
• Replacing 265 volt units:
insulation in the appropriate holes before installing
See page 14.
the attachment screws.
Use the correct outdoor grille

You should use the outdoor grilles shown on the
“Essential Elements” label on the top of the unit.
• If an existing grille is not replaced, capacity and
efficiency will be reduced and the unit may fail to
operate properly or fail prematurely. A deflector kit,
RAK40, may be used with grilles that were not
designed for your new GE Zonelines. The RAK40
contains air deflectors and gaskets that mount to the
unit to direct the hot exhaust air away from the air
intake to allow the unit to function properly. The
grille must have a 65% minimum free area.
• Any vertical deflectors in the existing rear grille should
be removed to decrease condenser air recirculation
that can cause the unit to “short-cycle” and lead
to premature component failure.
Use the correct power cord

Local codes may require the use of arc fault or
leakage current detection devices on 230/208-volt
installations.
12

230/208 VOLT ELECTRICAL CONNECTION OPTIONS

Power cords may include an arc fault interruption or
HOW TO CONNECT a leakage current detection interruption device. A
test and reset button is provided on the plug case or
1 Remove the room cabinet.
the inline case. The device should be tested on a
2 Connect to electrical power. periodic basis by first pressing the TEST button and
3 Review the following steps for applicable supply then the RESET button. If the TEST button does
voltages. not trip or if the RESET button will not stay engaged,
4 Reinstall the room cabinet. discontinue use of the Zoneline and contact a
qualified service technician.
POWER CORD ELECTRICAL SUBBASE

CONNECTION CONNECTION
A power supply kit must be used to supply power to the
Zoneline unit. The appropriate kit is determined by the 230/208-volt models may be installed using one of
voltage, the means of electrical connection and the the following electrical subbases:
amperage of the branch circuit.
Branch Circuit and Proper GE
Unit Amperage Rating Subbase Kit
15 RAK204D15P
20 RAK204D20P
30 RAK204D30P*
*Not approved for use on 7000 BTU models.
Power supply kit Electrical subbases provide an enclosure for direct
Connections of 208 or 230-volt circuits may be with a connection or enclosed receptacles. The subbase kit
power supply kit or a junction box kit. includes the power cord.
All wiring, including installation of the receptacle, The instructions provided with the selected subbase kit
must be in accordance with the NEC and local codes, must be carefully followed. It is the responsibility of the
ordinances and regulations. Local codes may require installer to ensure the connection of components is
the use of an arc fault or leakage current detection done in accordance with these instructions and all
device on the power cord. Be sure to select the electrical codes.
correct cord for your installation.
DIRECT CONNECTION
Order the following Kit for 230/208-volt direct
Tandem Perpendicular Large Tandem connection as required:
15 Amp. 20 Amp. 30 Amp.
Branch Circuit and Power Supply Power
230/208-volt receptacle configuration. Unit Amperage Rating Accessory Supply Kit
Branch Circuit and Proper GE Power Cord 15 RAK4002A RAK4157
Unit Amperage Rating with LCDI Device 20 RAK4002A RAK4207
15 RAK3153 30 RAK4002A RAK4307
20 RAK3203
Skip to the “MAKE ELECTRICAL CONNECTION TO
30 RAK3303* THE UNIT” section.
*Not approved for use on 7000 BTU models.
13

265 VOLT ELECTRICAL CONNECTION OPTIONS

WARNING: B. FOR DIRECT CONNECT
Connection of this 265 V AC product to a branch circuit INSTALLATION
MUST be done by direct connection in accordance with If an electrical subbase is not used, direct connection to
the National Electrical Code. Plugging this unit into a branch circuit wiring inside the provided junction box
building mounted exposed receptacle is not permitted must be done in accordance with the following steps.
by code. Order the following Kit for 265-volt direct connection
These models must be installed using the appropriate as required:
GE power supply kit for the branch circuit amperage
and the electrical resistance heater wattage desired. Branch Circuit and Power
Use the POWER CONNECTION CHART on page 16 Unit Amperage Rating Supply Kit
to determine the correct kit required. One of the 15 RAK5157
following installation methods (A or B) must be used.
20 RAK5207
30 RAK5307
A. FOR SUBBASE INSTALLATION Proceed to the “MAKE ELECTRICAL CONNECTION
Electrical subbase kits are available to provide a flexible TO THE UNIT” section.
enclosure for direct connection.
Branch Circuit and Proper GE Power

Unit Amperage Rating Subbase Kit Supply Kit NOTE: Order Kit RAK4002A to enable a quick
disconnect inside the junction box.
15 RAK204E15 RAK5172
20 RAK204E20 RAK5202
30 RAK204E30 RAK5302
The instructions provided with the selected subbase kit

must be carefully followed. It is the responsibility of the
installer to ensure the connection of components is
done in accordance with these instructions and all
electrical codes.
14

MAKE ELECTRICAL CONNECTION TO THE UNIT
1 REMOVE JUNCTION BOX 3 ATTACH CONDUIT
1 Remove the junction box cover by removing the 1 Use the round knockout at the bottom of the
front two screws. junction box to attach conduit coming from the
2 Remove the junction box by removing the top and branch circuit. Remove the knockout, attach the
bottom rear screws. Note how the tabs on the lower conduit and bring wires into the junction box.
left side of the junction box serve to hold the side in Leave 6″ of wire free at the end of the conduit
place. This will help when the box is being reinstalled. to allow connections to be made.
Unit connector
Conduit
2 If a fuse and fuseholder are to be used, the

Junction knockout at the top of the box is for mounting
Junction
box a Buss Fuseholder. Be sure the fuse and fuseholder
box cover
are of the same rating as the branch circuit.
Leadwires at the fuse can be either soldered in
place or attached using UL-listed 1/4″ female
(receptacle) crimp connectors. Follow local codes.
2 CONNECT THE CORDSET
Plug the connector, provided in the Direct Connect
Kit, fully into place in the unit mating connector.
Be sure the locking tabs at the sides are engaged. 4 REINSTALL JUNCTION BOX
• Reinstall the junction box by engaging the left tabs
Connector
on the lower right face of the unit, aligning the
screw holes at the top and bottom and driving the
two screws until secure. Be sure that all wire leads
are inside the box and not pinched between the box
and the unit. The green insulated ground wire from
the unit MUST be connected to the branch circuit
ground wire.
Make all wire connections by using appropriate
NOTE: Order Kit RAK4002CW to enable a quick UL-listed electrical connectors and techniques
disconnect inside the junction box. (black to black, white to white and green to green).
5 REINSTALL JUNCTION BOX COVER

1 Carefully tuck all wires and connections back inside
the junction box. Be sure there are no loose
connections or stray uninsulated wires exposed.
2 Place the junction box cover in place. Replace the
two screws removed earlier and tighten securely.
15

POWER CONNECTION CHART
Power Cord Connections
230/208 Volt
Power Supply Kits
with Current Leakage Wall Plug Heater Wattage
Detection Device Configuration Circuit Protective Device @ 230/208 Volts
RAK3153 Tandem 15-Amp Time-Delay Fuse or Breaker 2.55/2.09 KW
RAK3203 Perpendicular 20-Amp Time-Delay Fuse or Breaker 3.45/2.82 KW
RAK3303* Large Tandem 30-Amp Time-Delay Fuse or Breaker 5.00/4.10 KW
Direct Connections
230/208 Volt Heater Wattage
Power Supply Kits @ 230/208 Volts Circuit Protective Device
RAK4157 2.55 KW/2.09 KW 15-Amp Time-Delay Fuse or Breaker
265 Volt Heater Wattage
Power Supply Kits @ 265 Volts Circuit Protective Device
RAK5172 2.55 KW 15-Amp Time-Delay Fuse or Breaker
RAK5202 3.45 KW 20-Amp Time-Delay Fuse or Breaker
RAK5302* 5.00 KW 30-Amp Time-Delay Fuse or Breaker
* Not approved for use on 7000 BTUH units.
16

INSTALLING THE ZONELINE
1 INSTALL THE WALL CASE AND 2 PREPARE THE UNIT
EXTERIOR GRILLE • Carefully remove shipping tape and foam shipping
The RAB71 series or RAB77 wall case must be blocks from the room cabinet, compressor and
properly installed per instructions packed with vent door. There may be multiple blocks and pieces
the case. of shipping tape that need to be removed.
• Remove the corrugated stiffener and the outdoor
protective panel. Use the slit in the outdoor panel
as a handhold and push out.
Protective Slit
panel
Shipping tape
(Locations may vary)
• Remove the room cabinet by pulling it out at the

bottom to release it (1), then lift it up to clear the
rail along the unit top (2).
Stiffener
• Install the exterior grille from the room side

following instructions packed with the grille.
Insulated Wall Case

This unit is designed to be installed in a GE plastic
or an insulated steel wall case. This minimizes
condensation from forming on the room side of
the case.
The RAB71 series wall cases are insulated. Insulation • If vent door is to be operational, remove shipping
kit RAK901L is available for use with RAB77 or screws from the front side of the vent door, if present.
existing uninsulated wall cases when needed.
NOTE: For installation with a subbase or duct adapter,
see the instructions packed with those kits.
Remove two
shipping screws
17

3 INSTALL THE UNIT INTO THE 4 REPLACE THE ROOM CABINET

WALL CASE Reinstall the room cabinet by hooking the top over
Slide the unit into the wall case and secure with four the rail along the unit top (1), then pushing it in at
screws through the unit flange holes. the bottom (2).
NOTE: There are several extra holes in the unit side

flanges for installation in wall cases other than GE.
To avoid damaging the flange insulation, the installer
should use an awl or other sharp tool to puncture the
insulation in the appropriate holes before installing
the attachment screws.
18

OPTIONAL—DRAIN KIT INSTALLATION
Dry Air 25 Series models are designed to improve dehumidification by 25%. Since more moisture will be removed from
the air, there is a greater possibility that water will drip from the wall case than with a standard unit. To prevent this water
from dripping onto external building walls, we recommend the use of RAD10 Drain Kit.
External Drain
See the Installation Instructions
in the RAD10 kit.
Alternate:
6″ long, 1/2″ O.D. straight
copper tube
1/2″ O.D. drain tube

Square drain holes
Neoprene sponge gasket
Steel mounting plate
Type “A” screw for metal case or

Type “B” screw for molded case
Internal Drain
See the Installation Instructions
in the RAD10 kit.
Square drain holes

Neoprene sponge gasket
Steel mounting plate
Type “A” screw for metal case or

Type “B” screw for molded case
19

Before you call for service…
Safety Instructions
Save time and money! Review the charts on the following
pages first and you may not need to call for service.
Problem Possible Causes What To Do

Zoneline does The unit is • Make sure the Zoneline plug is pushed completely
not start unplugged. into the outlet.
The power cord is not • Remove the room cabinet and make sure that the
firmly attached. yellow connector on the end of the power cord is

firmly engaged.
The fuse is blown/circuit • Check the house fuse/circuit breaker box and replace
breaker is tripped. the fuse or reset the breaker.
The unit is waiting for • This is normal. The Zoneline will start again after
the compressor overload it resets.
protector to reset.
Power failure. • If power failure occurs, set the mode control to STOP.
When power is restored, set the mode control to the
desired setting.
• There is a protective time delay (up to 3 minutes) to
prevent tripping of the compressor overload. For this
Care and Cleaning
reason, the unit may not start normal heating or cooling

for 3 minutes after it is turned back on.
The current interrupter • Press the RESET button located on the power cord plug
device is tripped. or the box near the plug.
• If the RESET button will not stay engaged, discontinue use
of the Zoneline and contact a qualified service technician.
Zoneline does not cool Indoor airflow • Make sure there are no curtains, blinds or furniture
or heat as it should is restricted. blocking the front of the Zoneline.
Outdoor airflow is • Make sure the rear grille is not restricted. This can
restricted or recirculated. cause the unit to cycle off due to the compressor
overload protector.
• Outdoor grille must have a minimum of 65% free area.
Non-GE grilles may be too restrictive for proper
performance. Consult your salesperson for assistance.
The temp control may • Turn the control to a lower or higher setting.
not be set properly. NOTE: The temperature limiter may be limiting the temperature range.
The air filter is dirty. • Clean the filter at least every 30 days.
See the Operating Instructions section.
The room may have • When the Zoneline is first turned on you need to
been hot or cold. allow time for the room to cool down or warm up.
• Set the vent control to the closed position.
Consumer Support
Outdoor air is
entering the room.
Burning odor at the start Dust is on the surface • This can cause a “burning” odor at the beginning of
of heating operation of the heating element. the heating operation. This odor should quickly fade.
20

Before you call for service… ge.com
Safety Instructions
Problem Possible Causes What To Do
The air is not always The heat pump is not • This is normal. The heat pump will produce warm air
cool or hot during producing hot air. but not as hot as air produced when the higher-cost
operation electric heat is used.
The fan switches may be • This causes the fan to blow room temperature air
set at continuous fan. even when the compressor or heater cycles off.
The continuous air movement provides better
overall temperature control in the cool mode.
• There is one switch for cooling and one switch
for heating.
The air does not feel The heat pump alone • Use the Electric Heat Option. This turns off the
warm enough during produces air that feels heat pump and warms with electric heat only.
heating operation cooler than desired. NOTE: Use of this option will result in increased energy
consumption.
The unit is not The fan dip switch may • See the Auxiliary Controls section.
blowing out air be set to CYCLE.
The electric heating The power cord is not • Remove the room cabinet and make sure that the
feature does not work firmly attached. yellow connector on the end of the power cord is
firmly engaged.
Care and Cleaning

Temperature display The compressor may • Set the operation control to STOP and then restart
flashes have failed. the unit. If the flashing light reappears within
30 minutes, call for service.
Consumer Support
21

Things that are normal.
Safety Instructions
Normal Operating Sounds

You may hear a pinging noise caused by water being
picked up and thrown against the condenser on
rainy days or when the humidity is high. This design
feature helps remove moisture and improve
efficiency.
You may hear relays click when the controls cycle

“CLICK”
on and off or are adjusted to change the room

temperature.
Water will collect in the base pan during high

humidity or on rainy days. The water may overflow
and drip from the outdoor side of the unit.
The indoor fan runs continuously when the unit is

operating in the cooling mode, unless the fan switch
behind the room cabinet is set at fan cycle (up).
This will cause the fan to cycle on and off with the
compressor. You may also hear a fan noise stop
and start.
Care and Cleaning
You may notice a few minutes delay in starting if you

te
i nu try to restart the Zoneline too soon after turning it
off or if you adjust the thermostat right after the
3-MDelay compressor has shut off. This is due to a built-in
restart protector for the compressor that causes
a 3-minute delay.
During the defrost cycle, both indoor and outdoor

SILENCE fans stop and the compressor will operate in the
cooling mode to remove frost from the outdoor coil.
After defrost, the unit will restart in electric heat to

quickly warm the room to the desired comfort level.
To protect the compressor and prevent short

COMPRESSOR cycling, the unit is designed to run for a minimum
PROTECTION of 3 minutes after the compressor starts at any
thermostat setting.
Consumer Support
22

Zoneline Warranty.
Safety Instructions
All warranty service provided by our Factory Service Centers, Staple your receipt here.
or an authorized Customer Care® technician. To schedule service, Proof of the original purchase
on-line, visit us at ge.com, or call 800.GE.CARES (800.432.2737). date is needed to obtain service
For service in Canada, call 1.800.561.3344. Please have serial number under the warranty.
and model number available when calling for service.
For The Period Of: GE Will Replace:
One Year Any part of the Zoneline which fails due to a defect in materials or workmanship. During this
From the date of the limited one-year warranty, GE will also provide, free of charge, all labor and related service to
original purchase replace the defective part.
Five Years Any part of the sealed refrigerating system (the compressor, condenser, evaporator and all
From the date of the connecting tubing) which fails due to a defect in materials or workmanship. During this
original purchase four-year limited additional warranty, GE will also provide, free of charge, all labor and
related service to replace the defective part.
Five Years For the second through the fifth year from the date of original purchase, GE will replace
From the date of the certain parts that fail due to a defect in materials or workmanship. Parts covered are fan
original purchase motors, switches, thermostats, heater, heater protectors, compressor overload, solenoids,
circuit boards, auxiliary controls, thermistors, frost controls, ICR pump, capacitors, varistors
and indoor blower bearing. During this four-year limited additional warranty, you will be
responsible for any labor or on-site service costs.
Care and Cleaning

What GE Will Not Cover:
■ Service trips to your site to teach you how to use ■ Replacement of fuses or resetting of circuit breakers.
the product. ■ Failure of the product resulting from modifications
■ Improper installation, delivery or maintenance. to the product or due to unreasonable use, including
■ If you have an installation problem, or if the air failure to provide reasonable and necessary maintenance.
conditioner is of improper cooling capacity for the ■ Failure or damage resulting from corrosion due to
intended use, contact your dealer or installer. You are installation in a coastal environment, except for models
responsible for providing adequate electrical treated with special factory-applied anti-corrosion
connecting facilities. protection as designated in the model number.
■ In commercial locations, labor necessary to move the ■ Damage to product caused by improper power supply
unit to a location where it is accessible for service by voltage, accident, fire, floods or acts of God.
an individual technician. ■ Incidental or consequential damage to personal property
■ Failure or damage resulting from corrosion due to caused by possible defects with this air conditioner.
installation in an environment containing corrosive ■ Damage caused after delivery.
chemicals.
■ Product not accessible to provide required service.
EXCLUSION OF IMPLIED WARRANTIES—Your sole and exclusive remedy is product repair as provided in this Limited
Warranty. Any implied warranties, including the implied warranties of merchantability or fitness for a particular purpose,
are limited to one year or the shortest period allowed by law.
This warranty is extended to the original purchaser and any succeeding owner for products purchased for use
within the USA and Canada. If the product is located in an area where service by a GE Authorized Servicer is
Consumer Support
not available, you may be responsible for a trip charge or you may be required to bring the product to an
Authorized GE Service location for service. In Alaska, the warranty excludes the cost of shipping or service
calls to your site.
Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state or
province to province. To know what your legal rights are, consult your local, state or provincial consumer
affairs office or your state’s Attorney General.
23
Warrantor: General Electric Company. Louisville, KY 40225

Consumer Support.
GE Appliances Website ge.com
Have a question or need assistance with your appliance? Try the GE Appliances Website 24 hours a day,
any day of the year! For greater convenience and faster service, you can now download Owner’s Manuals,
order parts or even schedule service on-line.
Schedule Service ge.com

Expert GE repair service is only one step away from your door. Get on-line and schedule your service at
your convenience any day of the year! Or call 800.GE.CARES (800.432.2737) during normal business hours.
Real Life Design Studio ge.com

GE supports the Universal Design concept—products, services and environments that can be used by
people of all ages, sizes and capabilities. We recognize the need to design for a wide range of physical and
mental abilities and impairments. For details of GE’s Universal Design applications, including kitchen
design ideas for people with disabilities, check out our Website today. For the hearing impaired, please call
800.TDD.GEAC (800.833.4322).
Parts and Accessories ge.com

Individuals qualified to service their own appliances can have parts or accessories sent directly to their
homes (VISA, MasterCard and Discover cards are accepted). Order on-line today, 24 hours every day or
by phone at 800.626.2002 during normal business hours.
Instructions contained in this manual cover procedures to be performed by any user. Other servicing generally
should be referred to qualified service personnel. Caution must be exercised, since improper servicing may cause
unsafe operation.
Contact Us ge.com
If you are not satisfied with the service you receive from GE, contact us on our Website with all the details
including your phone number, or write to: General Manager, Customer Relations
GE Appliances, Appliance Park
Louisville, KY 40225
Register Your Appliance ge.com

Register your new appliance on-line—at your convenience! Timely product registration will allow for
enhanced communication and prompt service under the terms of your warranty, should the need arise.
You may also mail in the pre-printed registration card included in the packing material, or detach and
use the form in this Owner’s Manual.
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Safety Instructions . . . . . . . . . . . . .2 Owner’s Manual and

Write the model and serial

Find these numbers on a label

installed in accordance with the

or abrasion damage along its length

READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.

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TEMP CONTROL FAN, MODE & SLEEP OPERATION

Care and Cleaning

About Your Heat Pump (3900 Series only)

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reduce the heating or cooling efficiency.

To Remove the Room Cabinet

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Care and Cleaning

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Load Shedding (Central Desk Control)

When this switch is enabled (UP), it turns OFF

indoor fan to run continuously, at high speed,

controlled by the second six auxiliary switches. Thermostat—Class 2.

NONE 1, 2, 3 60° 85° NONE 4, 5, 6 60° 85°

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Care and Cleaning

2 Remove the screw from the access cover. CAUTION:

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External Fan (Obtained locally)

Central Desk Control

Central Desk Control

When connected, the unit will be controlled

If using a digital/electronic wall thermostat,

you must set it to the 24 V AC setting.

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Clean the outside coils regularly.

Care and Cleaning

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To maintain optimum performance, clean the filters at least every 30 days.

Dirty filter—Needs cleaning Clogged filter—Greatly

Turn the Zoneline off before cleaning.

Zoneline without the filters in place. If a filter

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BEFORE YOU BEGIN IMPORTANT ELECTRICAL

Power supply kit**

** Shipped with the Zoneline unit

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REPLACING AN EXISTING UNIT?

Check the “Essential Replacing a ducted unit

Use the correct wall case Case

Use the correct outdoor grille

Use the correct power cord

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230/208 VOLT ELECTRICAL CONNECTION OPTIONS

POWER CORD ELECTRICAL SUBBASE

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265 VOLT ELECTRICAL CONNECTION OPTIONS

Branch Circuit and Proper GE Power

The instructions provided with the selected subbase kit

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2 If a fuse and fuseholder are to be used, the