Sewing Machine Operator 3
Sewing Machine Operator 3
Sewing Machine Operator 3
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Acknowledgements
We are thankful to all organisations and individuals who have helped us in preparation of this Participant
Manual.
We are especially thankful to Dr. S.K Sharma (M/S The Assessors Guild) for their unequivocal support in the
entire process.
We are also thankful to M/S Poppys Knitwears Private Limited, M/S Kanhaiyalal Kalyanmal, M/S Nirvana,
M/S Poddar International, M/S Paper Moon , M/S Ocean Exim India Pvt. Ltd. and Savvy Corporation, for
their kind support in development of this manual.
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Sewing Machine Operator
Table of Content
S. No. Modules and Units Page No.
1. Introduction and Orientation 1
Unit 1.1 - Introduction to Sewing and Apparel Sector 3
Unit 1.2 - Role and Responsibilities of Sewing Machine Operator 8
2. Carry out Stitching Activities Using Machine or By Hand (AMH/N0301) 11
Unit 2.1 - Prepare for Stitching Operations 13
Unit 2.2 - Stitch Components to Produce Apparels 38
Unit 2.3 - Stitching a Trouser 58
Unit 2.4 - Stitching a Shirt 76
3. Contribute to Achieve Product Quality In Stitching Operations (AMH/N0302) 103
Unit 3.1 - Contribute to Achieve Product Quality in Stitching Operations 105
4. Maintain Work-Area, Tools and Machines (AMH/N0102) 137
Unit 4.1 - Maintain Work Area, Tools and Machines 139
5. Maintaining Health, Safety and Security at Workplace (AMH/N0103) 147
Unit 5.1 - Maintaining Health, Safety and Security at Workplace 149
6. Comply with Industry, Regulatory and Organizational Requirements 165
(AMH/N0104)
Unit 6.1 -Comply with Industry, Regulatory and Organizational Requirements 167
7. Professional Skills 179
Unit 7.1 Professional Skills 181
8. IT Skills 191
Unit 8.1 - Introduction to Computer 193
Unit 8.2 - Basic Computer Knowledge 195
Unit 8.3 - Components of Computer 198
Unit 8.4 - Concept of Operating System 200
Unit 8.5 - MS Word 209
Unit 8.6 - MS PowerPoint 219
Unit 8.7 - MS Excel 228
Unit 8.8 - Internet Concepts 244
9. Employability & Entrepreneurship Skills 253
Unit 9.1 – Personal Strengths & Value Systems 257
Unit 9.2 – Digital Literacy: A Recap 274
Unit 9.3 – Money Matters 279
Unit 9.4 – Preparing for Employment & Self Employment 288
Unit 9.5 – Understanding Entrepreneurship 297
Unit 9.6 – Preparing to be an Entrepreneur 316
Annexure - Exercise 331
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1. Introduction and
Orientation
Unit 1.1 - Introduction to Sewing and Apparel Sector
Unit 1.2 - Role and Responsibilities of a Sewing Machine Operator
Participant Handbook
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Sewing Machine Operator
Unit Objectives
At the end of this unit, you will be able to:
1. Familiarise with apparel industry.
2. Describe the home furnishing and made-ups sub sectors.
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• Structural changes in the sector, with a shift from vertically disintegrated to integrated large firms, with
automated machines for yarn and fabric production.
• Increased spending on research and development to enter the specialized fabrics and technical textiles sector.
• Favourable policy environment to support domestic and foreign investments and the implementation of
schemes to enhance the production capacity and improve technology.
Ready Made Garments
The ready-made garments section has grown rapidly in the last few years. Both exports and domestic demands
shall drive sector growth in future.
The ready-made garments segment comprises men’s, women’s and kid’s clothing, which may be used for either
private (home/office wear) or commercial (uniforms for school, waiters and flight crew) purposes.
• Men’s wear is the biggest segment in the ready-made garment segment, comprising about 43 percent of
its share in the total revenue generated. This is followed by women’s wear, with a share of 38 percent; 10
percent share of boys wear and 9 percent for girls wear in the total revenue generated by the ready-made
garment segment.
• Changing lifestyles and consumption patterns are expected to drive the sector’s supply of causal wear with
an 11 percent growth, which would drive demand for workforce with specialised skills in western formals
design, blended fabrics and increased application work on clothes.
Fig.1.1.1: Major Textile Exporters to the World (% share) Fig.1.1.2: Major Textiles and Clothing Regions in India
• Gujarat and Maharashtra: Most large companies across all sectors of the value chain, including spinning,
weaving, home textiles and garments, are located here. Key players include Aravind Mills, Raymond, Welspun,
Bombay Dyeing, Alok, Century Textiles.
• Karnataka and Kerala: Bangalore and Mysore have a few garment firms. Some major garment exporters
include Gokaldas Exports and Shahi Exports.
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Sewing Machine Operator
• Tamil Nadu: Major cities that serve as textile hubs are Tirupur, Coimbatore, Madurai and Karur; known for
apparels, spinning mills, silk and home textile units, respectively. Key players include Loyal Textiles, KG Denim,
Asian Fabric. Tamil Nadu accounts for the largest textiles and clothing production of INR 761820 crores,
which also employs the largest number of workers (2.63 million) in textile factories. This state is followed by
Gujarat, which has an annual textile production valued at INR 49165 crores.
• There are more than 70 textiles and clothing clusters in India accounting for about 80 percent of the total
production. There are 39 power loom clusters and 13 ready-made garment clusters in India.
• Bhiwandi and Malegaon are the two largest power loom clusters. Major ready-made garments clusters are
located in Delhi, Mumbai, Gurgaon, Nagpur, Madurai and Salem, with annual turnover of more than INR 1000
crores since 2003. The state of Maharashtra has 10 textile clusters. Other major states in terms of the number
clusters are Tamil Nadu, Andhra Pradesh, Karnataka, Kerala and Uttar Pradesh (seven clusters each).
Employment Scenario in the Sector
It also provides employment to approximately 35 million persons directly & approximately 55 million persons
indirectly. India is among the very few countries which have presence across the entire supply chain, from natural
and synthetic fibers right up to finished goods manufacturing. It has presence in organised mill sector as well as
decentralised sectors like handloom, power loom, silk, etc.
Currently, 15.23 million people are employed in the textile sub-sector across yarn and fabric, home textiles, technical
textiles and readymade garments. Fifty-one percent of the total workforce is engaged in the manufacturing of
readymade garments, followed by yarn and fabrics with 26 percent. Human resource requirement in the sector
is expected to reach.
21.54 million by 2022 translating into 6.31 million additional employment opportunities during the period 2013-
22.
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Indian is among one of the biggest exporters in Apparel and Made-ups industry. In Home Textiles India is second
only to China in global exports, whereas in apparels, India is among the top 10.
As evident from the Figs above, India is fast becoming one of the leading global players in the Home Furnishings/
Textile. Home Furnishings industry offers wide varieties of products
like bedspreads, furnishing fabrics, curtains, rugs, cushion covers
etc. Indian Home Furnishings Market is forecasted to increase at an
annual growth rate (CAGR) of 8 percent over next five years. The
industry will reach a value of approximately US $5.29 billion by
2018. The Indian Home Furnishing industry provides a unique blend
of modern technology and ethnic techniques to bring out products
that are one of the best in the world. The increase in the spending
power of the Indian working class is also expected to contribute Fig.1.1.6: Home Furnishing
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Sewing Machine Operator
Fig.1.1.7: Estimated Domestic Consumption of Indian Textile Production (in INR '000) * Source NSDC Skill Gap Study – Textile & Clothing
Exercise
1. When was sewing machine invented?
a) 20th century
b) 19th century
c) 18th century
d) 17th century
2. As of 2012, the Indian textile sub-sector contributed ____ percent of the GDP, _____ percent of the
manufacturing sector and _____ percent of total exports.
a) 4,32,9
b) 32,4,9
c) 4,32,8
d) 4,33,9
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Unit Objectives
At the end of this unit, you will be able to:
1. Know who is SMO.
2. Understand the roles and responsibilities of SMO.
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Sewing Machine Operator
• The machine should be started at the beginning of the shift and test it for full functionality.
• Address any discrepancies or problems faced during the testing period
• According to the sewing project, the machine functions should be adjusted and threads should be drawn
through needles.
• Materials should be placed properly and aligned under the needles to sew them together firmly.
• It is crucial to replace needles and also rethread them for other projects in the future or in case the needle
needs more thread for the ongoing project.
• Any defects or faults in stitching should be avoided by closely observing the operations.
• Notify supervisors of any problems or discrepancies during the sewing process
• It is important to make sure that the product created should conform to the design demands and merchandising
instructions listed in the order for the assignment.
• All excess threads and materials should be neatly cut away from the final product.
• Perform general and preventative maintenance tasks on sewing machines to ensure their longevity
• Examine finished garments for compliance and ensure that appropriate tags are sewed on them.
• Count number of garments stitched during a shift and record this information in company provided logs.
Exercise
1. Sewing machine operators also adjust machine controls and regulate stitching speeds for every sewing
project that they work on.
a) True
b) False
2. A Sewing Machine Operator, also called a ‘Stitcher or Machinist’ is an important job-role associated with
Apparel sector.
a) True
b) False
3. What are the duties and responsibilities of Sewing Machine Operator?
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
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Handbook
10 viii
2. Carry out Stitching
Activities Using
Machine or By Hand
Unit 2.1 - Prepare for Stitching Operations
Unit 2.2 - Stitch Components to Produce Apparels
Unit 2.3 - Stitching a Trouser
Unit 2.4 - Stitching a Shirt
AMH/N0301
Participant Handbook
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Sewing Machine Operator
Unit Objectives
At the end of this unit, you will be able to:
1. Recognize the different types of industrial sewing machines.
2. Familiarize with the feed mechanisms.
3. Determine the basic list of material and tools required for stitching.
4. Check the equipment is safe and set-up in readiness for use.
5. Recognize about the different types of threads and needles.
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Participant Handbook
For sewing that involves heavy volumes, industrial sewing machine is a key requirement. These machines are
designed to sew multiple layers of material tougher than cloth like canvas, leather, vinyl at the same time. It is
important to learn to recognize these machines because some machines, although labeled as industrial, are for
normal home sewing and cannot handle materials heavier than cloth. A standard, commercial sewing machine
is not designed to handle heavy work and is too fragile. A proper industrial sewing machine is equipped with a
large servo motor and a clutch.
Industrial and traditional sewing machines have several differences. Industrial sewing machines are made to last
for a longer period of time. Since they have to carry out professional level work, they are made with extra durable
motors and parts. Sewing machines meant for home-like capacity will have plastic and/or nylon gears whereas
parts belonging to industrial level machines- like connecting rods, housings, gears and body are made of stronger
material like metals, for example, aluminum and cast iron.
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Sewing Machine Operator
5. Feed off the arm: These machines have a cylindrical bed suited
for sewing goods in the tubular form. The cylindrical bed is in
the form of an arm used for sewing of tubular goods like closing
of sleeves, side seams, legs etc.
Lockstitch Machine
The SNL, Single Needle Lock Stitch device is the most widespread and
multipurpose sewing machine in the industry. It yields dependable
results, both in production and in sample rooms. The Lockstitch
arranges detailed and a straight stitches on the top and the
underneath of the fabric, the needle thread and the bobbin thread
locks each other, each time the needle badges through the fabric.
Features:
• The lockstitch machine produces the tightest and the most Fig.2.1.7: Lockstitch Sewing Machine
secured stitch.
• It has same appearance on both sides.
• A complete garment can be sewn on a lockstitch machine.
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Participant Handbook
Overlock Machine
Overlock machine is for stitching, over the edge of more than one
pieces of fabric to create a neat border that is not fray. An overlocker
will cut off the messy, rough fabric endings as they stitch.
This machine is a high speed sewing machine. And is the quickest
performing machine todate, giving a non-fraying finish to the material.
Flatlock Machine
Flatlock machines are high speed specialized machines. This type of
machine is extremely efficient. The stitch is made by two or more
needle threads passing through the fabric, inter twisting on the
lower-side and interlocking on the upper-side. These are mainly used
for knits.
• It is high speed, and make seams stretchy, flat and smooth.
• Delivers extensibility to the seams with a low bulk that a person
Fig.2.1.10: Flatlock Machine
can wear comfortably against the skin.
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Sewing Machine Operator
requires a machine, which provides flexibility (in terms of button design, fabric variation, thread thickness etc.)
as well as a consistently good sewing performance.
• This machine sews on buttons at high speeds, with accuracy thus saving time and fatigue.
• It can be used for attaching neck wraps and labels as well.
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When the speed of the front feed dog is higher than the back feed dog, the bottom strand is drawn by the back
feed dog but this will overcome by the greater speed of the front feed dog. There is a lesser probability of shifting.
When the speed of the front feed dog is low, one can get lacy effect because the feeding speed in greater than
the "Delivery speed”. Widening and assembling of fabric can be done by this mechanism.
Adjustable Top Feed System
In a usual set-up, the presser foot is in two segment. One holding the fabric in position whereas the needle
custom the stitch. The other taking length on the lower side & moving or waking in a way that the top layer is
taken along. The needle is out of the materials. In sewing machine, the feed mechanism can be used with both
drop feed & differential bottom feed. Combination of adjustable feed & differential bottom feed can make top ply
gathering or the gathering of bottom ply.
Fig.2.1.16 (a): Differential Bottom Feed Mechanism Fig.2.1.16 (b): Differential Bottom Feed Mechanism
Unison Feed
Unison feed is a combination of feeding mechanisms and bottom
feeding. It provides needle feed in addition to positive top.
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Sewing Machine Operator
Fig.2.1.21: Needle
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Participant Handbook
Hook: set is a devise in which bobbin and bobbin case can be fitted.
Fig.2.1.22: Hook
Bobbin Case: holds the bobbin and controls the
thread tension.
Fig.2.1.24: Bobbin
Throat plate: or needle plate forms a smooth surface over which fabric
can move, it has a hole and sometimes also a markings to guide the seam
allowance.
Fig.2.1.25: Troat Plate
Presser foot: holds the fabric firmly against throat plate, and teeth
of the feed dog, it prevents the fabric from rising and falling with the
needle.
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Sewing Machine Operator
Knee Lifter: is used to lift the presser foot with the use of knee.
Hand Lifter: is used to lift the presser foot.
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On-Off Switch: these are two switches, which are used to on and off the
machines. The RED button is for switching the machine OFF and the BLACK/
GREEN button is for switching the machine ON. Pedal: The machine does
not start unless the pedal is depressed, it is majorly used for controlling
Fig.2.1.38: On-Off Switch
the speed of the machine.
Fig.2.1.39: Binder
Fig.2.1.40: Hemmer
Presser Foot and Presser feet: Presser Foot and Presser feet can be used as particular work aids, in addition to
their normal function of holding the materials in contradiction of the feed dog, when the scale of the state is
within the small size of foot. The function of edge guiding can be achieved in some circumstances by a special
presser foot called recompensing presser foot.
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Sewing Machine Operator
Guides: Guides are used anywhere when sewing must take place in a
certain spot on a garment. In their meekest form they are edge guides,
forming some kind of physical fence to the edges of the fabric being
joined together.
Fig.2.1.42: Guides
Scissors: Scissor are utilized for cutting the fabric and has a handle which
is aligned with the blade which helps you do the cutting steadily by
keeping the scissors even.
Fig.2.1.43: Scissors
Rotary cutter: The rotary cutter is something which has a blade to cut easily
and smoothly through fabric. It’s very efficient to be used to all different
kinds of projects, however it is especially good for quilting.
Fig.2.1.45: Threads
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Participant Handbook
Measuring tape: Measuring tape used for sewing to make it softer than
that used for construction projects so that it can be used to fit clothing
to the body.
Needles: A sewing machine requires diverse needles than which are used
for hand-sewing. Machine needles have a bigger, blunter tip where they
fit into the machine. Various types of needles are used on various kinds of
projects.
Fig.2.1.47: Needles
Fig.2.1.48: Fabric
Pins: Pins are used to hold fabric together where it's supposed to be sewn and
to be adjusted as per the required fitting during alterations.
Pincushion: Pincushions are very useful in keeping the pins in order and in place,
it is usually in apple’s pumpkin’s or tomato’s shape.
Fig.2.1.49: Pins and Pincushion
Iron and Ironing Board: An iron is used to press fabric, seams open and make darts.
Your everyday iron is fine.
Seam ripper: The name says it all: It's used to rip seams.
Especially comes in handy when you're a beginning
sewer.
Fig.2.1.50: Iron and Ironing Board
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Sewing Machine Operator
Cutting Table: A flat board placed on a table where the fabric is laid out
and cut. The fabric can be pinned securely to the cutting board/table to
prevent it from slipping.
Yardstick/Meter stick: Is use to measure fabric and to check grain line. Itcan
be used in marking a long straight lines and in measuring hemlengths.
Fig.2.1.56: Yardstick/Meterstick
Fig.2.1.58: L-square
Tailor's Chalk: A thin piece of hard chalk used in tailoring for making temporary
alteration marks on clothing.
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Participant Handbook
Hand Needle: Hand sewing needles are available in varying sizes with
varying points. They guide the thread through fabric when you are
hand sewing.
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Sewing Machine Operator
Bent neck, metallic Tweezer: Tweezers are small tools used for
picking up objects too small to be easily handled with the human
hands
Fig.2.1.69: Bent neck, metallic Tweezer
Pencils (HB, 2B, 4B): The graphite grading scales used to measure the
hardness of a pencil’s graphite core. The higher the number the harder
the writing core and the lighter the mark left on the paper.
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Participant Handbook
Needle threader: A needle threader is a device for helping to put thread through
the eye of a needle. Many kinds exist, though a common type combines a short
length of fine wire bent into a diamond shape, with one corner held by a piece of
tinplate or plastic.
Fabric Glue: It provide temporary or permanent ways to attach fabric without sewing.
Surface ornamentation material (Beads, Sequins): Decorative material used for decoration of clothes.
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Sewing Machine Operator
Fig.2.1.77: Buttons
Hooks: are attached to garment with the help of needle and thread
Fig.2.1.78: Hooks
Fig.2.1.79: Trims
Fig.2.1.81: Zipper
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Participant Handbook
Fig.2.1.84: Greyscale
Fig.2.1.85: Thimble
2.1.5 Check the Equipment is Safe and Set-up in Readiness for Use
Keeping a check on your work area is very important. Chaotic areas can create unhealthy and unhygienic work
environment leading to accidents and tragedies. Hence, it is always recommended to have a look that the
equipment you are going to work on, is safe and ready to use. While working as a sewing machine operator or in
such environment you might come across many electrical equipment’s, tools and machineries hence here are tips
you should always keep in mind before using the appliances.
• Always examine the work area and its surroundings. Never use machines or power
tools when they have water on them or if they are exposed to wet conditions like
water spillage (even accidentally).
• While using electrical appliances like iron etc. always carry-out a visual check
before plugging-in.
• Make sure that the equipment’s plugs or connectors are not damaged or are not
having any broken/ loose wires.
• Before plugging in, inspect the machinery and make sure that the electric switch
on the machinery is off before turning it on for use from the main switch.
• Always consult health and safety department if there are any stains or spark marks
present on the equipment to make double assured that it’s safe to use. Fig.2.1.86
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Sewing Machine Operator
• Before turning on any equipment make sure to look around the area to make sure that there is no hazardous
material, in order to have healthy working.
• Equipment which was not frequently used in the past should not be used immediately without any inspection,
make sure to get it inspected and oiled / greased if needed.
• Always check for the damaged parts before using any product, and if any part that appears damaged should
be cautiously inspected and send it for repair. Any part that is damaged should be properly renovated or
replaced by a qualified technician only. Do not use if any switch does not turn on and off properly.
• Do not operate the machine without having the safety guards on it to avoid any unwanted accident at the
work place.
• Make a basic checklist of your workstation and go through before starting to use the machine for e.g. look for
any dull, rusty or bent needles and first replace them before using the sewing machine.
• Always look for your safety guards like eye guard or Fig.guard to avoid needle injury etc. and make sure to
have them if your job requires.
• Make sure the equipment is set up in readiness for use i.e. it should be properly greased if needed and all
parts and functioning efficiently.
• Before using equipment make sure to look for a label which denotes the trademark for ‘safety’ and you
should be well aware about when was the last time a quality check was conducted on equipment. This allows
the operator to understand machine’s capability and its readiness for use.
Spun thread (Cotton thread, Synthetic spun thread) Short staple fibers produced by a series of twist applied to
the staple (Short fiber) is known as spun thread.
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Participant Handbook
Mono filament thread this thread is just the same as long fibre that is spun by melting and a long yarn without
twist.
4. Cotton: This is the only 100% natural fiber thread made for
high speed machines. These threads performsbeautifully in
machines and has a soft sheen. Embroidery floss is made up
of 6 strands that can either beseparated or kept together. This
is usually used for cross-stitch.
5. Wool: A popular animal fiber, wool has a very soft look when
it is stitched. While it is not very reflective, it has a soft texture
and has a soft look when stitched.
Fig.2.1.92: Wool
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2.1.7 Needles
Parts of a sewing machine needle
• Shank: Top of needle that inserts into machine; most often has round needle in right position.
• Shaft: Body of needle below shank. Shaft thickness determines needle size.
• Front groove: Slit above needle eye, should be large enough to “cradle” thread.
• Point: Needle tip that penetrates fabric to pass thread to bobbin-hook and form stitch. Shape of point varies
among needle types.
• Scarf: Indentation at back of needle. A long scarf helps eliminate skipped stitches by allowing bobbin hook
to loop thread more easily.
• Eye Hole: Eye Hole in end of needle through which thread passes. Needle size and type determine size and
shape of eye.
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Sewing Machine Operator
Selection of needles
When we select the needle for a specific fabric, we have to decide on two things:
• Needle thickness
• Point shape
Choice of Needle Thickness
We sew some rough cloth using different needles and check the seams. If the needle is not right, we can see the
damage to the cloth by pulling it slightly.
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2. Cloth points: These have a slightly rounded tip and can cut through the cloth without damaging it. The cloth
points can be round or ball points.
»» Round points: These are rounded at tip but are thin and sharp. Such points are used for woven fabric so
that the needle can get through the fibers inside the weaves.
»» Ball points: Used for knitted fabrics, these points are thicker and more rounded at the tip. They shift the
yarns and pass through, avoiding holes and fabric damages.
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Sewing Machine Operator
No. 13 to No. 14 No. 40 to No. 50 No. 50 Normal broadcloth, wool cloth, general
fabric
No. 16 No. 30 to No. 40 No. 40 General heavy-weight fabric (overcoat,
etc.) water-proof cloth
No. 18 No. 20 to No. 30 No. 20 to No. 30 Bed-clothes, bags, vinyl shoes
No. 19 No. 10 to No. 20 No. 10 to No. 20 Leather shoes, sheets
No. 20 to No. 21 No. 10 No. 8 to No. 10 Leather shoes, tents
No. 23 to No. 24 No. 8 No. 8 Extra heavy-weight materials, tent,
sheet.
Fig.2.1.103: Materials to be sued as the product specification
Exercise
1. Which of the followings are the types of Industrial Sewing Machines?
a) Feed off the arm
b) Lockstitch Machine
c) Flatlock Machine
d) All the above
2. ___________ is one of the most important part of a machine; it carries thread through the fabric to the
bobbin and completes stitch formation.
a) Bobbin
b) Hook
c) Needle
d) Thread
3. What are the types of Feed Mechanism?
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
4. What are the materials and tools required for stitching?
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
5. What are the types of threads?
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
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Unit Objectives
At the end of this unit, you will be able to:
1. Adjust the machine.
2. Ask questions to obtain more information.
3. Estimate the expected length of time for the process.
4. Perform a test sew run.
5. Know the different types of stitching and seam.
2.2.1.1 Threading
Step 1: This is where the thread goes. If you Step 2: Allow the string to unwind and put it
have a cap or stopper put it on after you put through this hoop. Mine can also snap in from
the thread on. Also put the side of the thread the back but usually with older machines this is
with the little cut to the back or bottom. a hoop.
Step 3: This can also be a loop but mine Step 4: From the tension bring the thread up
slides in through the back. and from right to left put it through the
hole here.
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Sewing Machine Operator
Step 5: Then bring it down from the take up Step 6: Then into the next thread guide.
lever into the coiled thread guide.
Step 7: Then thread the needle front to back Step 8: Insert the bobbin.
or right to left depending on your
machine. Pull enough thread through
so that it does not pull out when the
needle moves 5-10 inches.
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Treadles
A treadle is a part of a machine which is operated by the foot to produce reciprocating or rotary motion in a
machine such as a weaving loom (reciprocating) or grinder (rotary). Many of the early machines were powered
by a treadle mechanism. The treadle was operated by pressing down on it with a foot, or both feet, to cause a
rocking movement. This movement spins a large wheel on the treadle frame, connected by a thin leather belt to
a smaller driving wheels on the sewing machine.
Tension adjustment
To make a basic adjustment, adjust the bobbin spring; tighter if the bobbin thread shows on the upper layer, and
looser if the needle thread shows on the under layer.
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Sewing Machine Operator
Step 1: Hold the needle with your left hand Step 2: Remove the needle by pulling down
and undo the screw at the top of the and away from the needle clamp.
needle with your right hand.
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Participant Handbook
Step 3: With the flat side towards the back, Step 4: Use your fingers initially and then your
push the new needle up inside the tool of choice to tighten the needle
needle clamp as high as it will go. clamp screw. The tighter you can make
this, the better. A loose clamp may
leave the needle down in the fabric
you are sewing.
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Sewing Machine Operator
or details are been given/taught on how to perform your certain job role, however even if you haven’t been
told or maybe you were unable to understand at once, it’s always suggested.
• As a sewing machine operator it is very important for you to be proactive at all times like pro-active in
learning or asking things you aren’t sure about and pro-active and swift in working as well.
• Flawless working can be attained only if you put in endless efforts of practicing or clearing all your doubts
when and wherever you require.
• Even if you think it’s the silliest thing ever which I have not understood or people would make fun of; ignore
that thought right then and there. Ask! It’s much better to ask rather to keep quiet.
• When you are not clear about the instructions like what and how you have stitch any particular garment it’s
always suggested to look for a team leader or a supervisor for guidance and help on the subject.
• If you feel hesitant in directly approaching your supervisor tell them to make you sit with someone who is
efficient in the work so that you can learn from one of the group mates at your ease.
• More you ask, more efficient you become.
• Asking the query of any sort of doubt like non-understanding of the subject or any un-cleared / confusing
statements can also help using the resources right way and not just wasting them trying rather than asking
the expertise.
• It is okay to ask even after the training period if you are un-sure about any statement related to your role in
the industry / company.
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Step 1: Cleaning and oiling: Check if the machine is been cleaned and oiled properly. With the presser foot up, try to run
the machine at full speed for one minute. If you hear a noticeable discrepancy in speed then the machine surely
needs some lubrication. Remove the top cover (if machine has one.)If not, you should be able to find holes on
top of it. Apply only a drop of SEWING MACHINE OIL (not 3 in 1 oil or any other kind of oil or rust inhibitor).
Next, reach the bottom of your machine. After removing any dust, lint, broken needles debris and straight pins,
apply a drop of oil to each moving part. By turning the hand wheel slowly (always towards you for 98% of them),
you will see all the moving parts joints that needs to be oiled. Many parts already have a small hole especially
for oiling.
Step 2: Check feed dogs: Remove the feed dog, clean the feed dogs. Try to pass a rag under them and with an old
needle or narrow tool, remove the lint inside the feed channels. Put back the needle plate. If your machine is
equipped with a FEED DROP, be sure the feeds are set at UP position. By turning the hand wheel (towards you),
check to see if the feeds make their movement.
Step 3: Look for upper tension: Most sewing machine problems are caused by thread tension. Learn this basic principle right
now: the upper tension determines your UNDER stitch. And the bobbin (bottom) tension determines your UPPER
stitch. Unless you are experimented to dismantle the upper tension unit or if it’s explained in your manual, follow this
simple technique. Tension discs are often disrupted by pieces of broken thread, lint and dust. This cause a gap between
the tension discs and no pressure is applied to the thread resulting of thread loops underneath. Take an 8" length of
thread and make 3 to 4 knots in it (as pictured below). Thread your tension system with this piece of thread a few times
in all directions. This will remove any lint residue between the tension discs. Try it for the first time with the presser
foot UP and then with the presser foot DOWN. When the presser foot is down and the tension dial set at number 4, you
should be able to feel a tension when pulling the thread. If so, the upper tension system is working properly.
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Sewing Machine Operator
Step 4: The bottom bobbin: Check also for the condition of the bobbin winder rubber tire. If you can see cracks and worn flat
surfaces, replace it. This very popular item is available at any sewing shop for a dollar or so. When winding a bobbin,
check to see of the thread winds evenly from each side of the bobbin. Then check the bottom of your bobbin case.
Remove any lint pancake. Install your bobbin in it. By pulling the thread, you should feel a very soft tension on the thread.
If not, some clogged lint may be laying between the small tension spring and the bobbin case itself.
Now perform the test run (Again) and must experience the following observations to make sure the machine is
working properly.
• Firstly, run the machine at mediums peed for the first stitch row.
• Check underneath: the stitch should be identical to the top one. No loops, only a tight stitch. If any loops are
found underneath, raise the upper tension slightly and make a second stitch row.
• Try also the reverse stitch a few times while sewing (do not stop to engage the reverse). Make sure the thread
does not break. Check also for loops underneath on the stitches made with the reverse.
• If everything is good so far, run the machine at full speed making a few stitch rows. If your machine is equipped
with the zigzag, try it. The zigzag stitch should be the same on top and bottom.
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2.2.7 Seam
Seam is a joint consisting of a sequence of stitches uniting two or more pieces of material(s) and is used for
assembling parts in the production of sewn items.
Seam Classes
Class 1 – Superimposed seam
Class 2 – Lapped seam
Class 3 – Bound seams
Class 4 – Flat seams
Class 5 – Decorative/Ornamental stitching
Class 6 – Edge finishing/neatening
Class 7 – Attaching of separate items
Class 8 – Single ply construction
Types of Seam
Superimposed Seams: These generally start with two or more pieces of material
superimposed over each other and joined near an edge, with one or more rows
of stitches. There are various types of seams within the SS class. A superimposed
seam can be sewn with a stitch 301 or 401 to create a simple seam. The same
seam type can also be sewn with stitch class 500 (Over edge stitch) or Combination
stitches (i.e. stitch class 516). The purpose is to create neat load bearing seams for
lingerie, shirts, etc.
Lap Felled Seam: The Lap Felled type, involves only one stitching operation
- a strong seam with fabric edges protected from fraying. Commonly used
for making up jeans or similar garments.
Bound Seams: These are formed by folding a binding strip over the edge
of the plies of material and joining both edges of the binding to the
material with one or more rows of stitching. This produces a neat edge
on a seam exposed to view or to wear.
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Sewing Machine Operator
Flat Seams: These seams, sometimes called Butt Seams, two fabric
edges, flat or folded, are brought together and over sewn with a zig-
zag lockstitch, chainstitch or covering stitch (Class 600). The purpose
is to produce a join where no extra thickness of fabric can be tolerated
at the seam, as in under wear or in foundation garments.
Decorative/Ornamental stitching
On a single ply of material, an ornamental stitch is created using along
straight and/or curved lines or even while following an ornamental
design. A more complicated process in this regard is the piping stitch,
which includes many forms of producing a raised line along the
surface of the fabric.
The result of using this stitch is decorative components like braiding,
pin tucks etc. This seam is comprised of a minimum of one component.
Edge finishing/neatening
Edge finishing involves folding or covering a single ply of the material
with a stitch.
Its applications include serging trouser panels, flys, facings, etc.
2.2.8 Stitches
A Stitch in one unit of conformation of thread resulting from repeatedly passing a strand or strands and/or loop
or loops of thread into or through a material at uniformly spaced intervals to form a series of stitches. Stitch
classification is based on structure of the stitch and method of formation.
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Participant Handbook
Stitch classification: Stitch classification is based on structure of the stitch and method of interlacing.
100 Class stitch(Single thread chain stitch ): Using one needle thread and one blind looper.
200 Class stitch(Hand Stitch) - Single thread hand sewn stitch: Using one needle thread.
300 Class stitch (Lock Stitch) - Two or more thread lock stitch: Using Needle Thread(s) and One Bobbin Hook
Thread.
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Sewing Machine Operator
400 Class stitch(Chain Stitch) - Multi-thread chain stitch: Using one or more needle threads and one or more
looper threads.
500 Class Stitch(OverEdge Stitch) - Multi-thread over edge chain stitch: Using needle thread(s) and looper
thread(s).
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Sewing Machine Operator
Stitch Formation
The lock stitch uses two threads, an upper and a lower. Lock stitch is so named because the two threads, upper
and lower,"lock" (entwine) together in the hole in the fabric which they pass through. The upper thread runs from
a spool kept on a spindle on top of or next to the machine, through a tension mechanism, through the take-up
arm, and finally through the hole in the needle. Meanwhile the lower thread is wound onto a bobbin, which is
inserted into a case in the lower section of the machine below the material.
To make one stitch, the machine lowers the threaded needle through the cloth into the bobbin area, where a
rotating hook (or other hooking mechanism) catches the upper thread at the point just after it goes through the
needle. The hook mechanism carries the upper thread entirely around the bobbin case, so that it has made one
wrap of the bobbin thread. Then the take-up arm pulls the excess upper thread (from the bobbin area) back to
the top, forming the lock stitch. Then the feed dogs pull the material along one stitch length, and the cycle repeats
Step 1: • Keep the slide plate open so that the hook-set is visible.
• Bring needle to its lowest position into the hole through which it reaches the bobbin by slowly moving
the hand-wheel.
• Now, move the needle up using the hand-wheel
• Needle-thread (Upper-thread) becomes loose when the needle goes up from this lowest position.
• Blade point of outer hook of the bobbin assembly catches the loop-shaped upper thread ad pulls it.
• Upper thread is then separated at the inner hook thread separating portion.
• So the needle-thread is taken up by the opposite (or rear) inner hook.
• At the same time needle-thread on cloth side is separated to the right side of inner hook.
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Step 2: • Keep the slide plate open so that the hook-set is visible.
• Bring needle to its lowest position into the hole through which it
reaches the bobbin by slowly moving the hand-wheel.
• Now, move the needle up using the hand-wheel
• Needle-thread (Upper-thread) becomes loose when the needle
goes up from this lowest position.
• Blade point of outer hook of the bobbin assembly catches the
loop-shaped upper thread ad pulls it.
• Upper thread is then separated at the inner hook thread
separating portion.
• So the needle-thread is taken up by the opposite (or rear) inner
hook.
• At the same time needle-thread on cloth side is separated to the
right side of inner hook.
Step 3: • Thus the upper thread is lock-stitched (interlaced) with the lower thread.
• Stitch formation is completed when the upper thread lifts the lower thread.
• The feed dog pushes the unstitched portion of the cloth under the presser foot.
• The needle comes down and goes inside the cloth to repeat from step 1 to 14.
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Sewing Machine Operator
Step 2: • The needle moves up and comes Step 3: • Looper keeps rotating and pulls
out of the cloth and the unstitched thread towards its own centre
portion of cloth is pushed forward
to form a stitch.
• Thread take-up lever tightens the
earlier loop of thread which the
• The looper rotates and removes looper removed in step 6.
the loop of the needle-thread it
had caught.
• Cloth feed is finished (feed dog
has finished one cycle of feeding)
• Also the looper keeps pulling in and a stitch is formed
the needle-thread as it rotates.
• Needle again pierces into the
• Needle-bar goes up and needle- cloth and continues to form the
thread take-up lever lifts the next stitch repeating all the step.
thread up along with it.
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Sewing Machine Operator
Industry Visit
The purpose of visiting an apparel manufacturing unit is to get hands on knowledge about various processes
involved in the work of an SMO. During the visit you have to interact with Sewing Machine Operators and
supervisors to understand how work is done in industry. Make sure that you keep a notebook handy and note
down any important points that come up during your interaction at the apparel manufacturing unit. When you
go to an apparel manufacturing unit, you should:
• Analyze how an SMO adjusts sewing machine for sewing like, threading a machine, attaching bobbin to
machine and replacing needle etc.
• Understand the different types of stitches and which type of stitch suits to different fabrics.
• Ask questions to SMOs/supervisors if you have any query.
Exercise
1. A treadle is a part of a machine which is operated by the foot to produce reciprocating or rotary motion in a
machine such as a weaving loom (reciprocating) or grinder (rotary).
a) True
b) False
2. The amount of time in a day when the standard conditions are not provided to operator for working is called
off standard time
a) True
b) False
3. What are the types of Seam?
............................................................................................................................................................................
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4. How to use Bobbin Winder?
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Unit Objectives
At the end of this unit, you will be able to:
1. Recognize the different parts of a trouser.
2. Stitch a trouser.
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Sewing Machine Operator
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Step 5: Take both the lower facing pieces and Step 6: Put the lockstitch at the edge of the
keep them over the other side of the overlock curved stitch.
pocket bag.
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Sewing Machine Operator
Step 1: Take the two front pieces and keep Step 2: Take the pocket bag and place it over
them on the sewing Fig.with the face the left front piece aligning with the
side up. mouth of the pocket.
Step 3: Put 6 mm stitch taking ¼ line on throat Step 4: Turn the piece and put 4 mm stitch at
plate as guide, starting from the top to the mouth of the pocket.
bottom.
Step 5: Match the lower facing and upper Step 6: Put 2 mm stitch starting from the
facing at thenotch marks. waistline to the outer side of the left
front piece.
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Sewing Machine Operator
Step 5: Now put a 6 mm stitch starting from Step 6: Take the second fused bone piece and
back rise side towards the side seam place it next to the stitched bone piece
side. The first stitch should be at the on the waist side.
notch mark side. Put back tack, both
at the beginning and end of the stitch.
Step 7: Put 6 mm stitch starting from the side- Step 8: Cut the fabric between the two bones
seam side towards the back rise side. leaving 10–12 mm on both sides.
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Step 11: Put a stitch on the edge of the folded Step 12: Repeat steps 10 and 11 for the other
portion next to the stitched portion. bone.
Step 13: Push the balance fabric inside. Step 14: Put a stitch at the end of the cut
portion.
Step 15: Put overlock stitch at the loose end of the bottom bone piece.
Step 16: Attach bone piece with the pocket bag Step 17: Put overlock stitch on the back pocket
using lockstitch. facing.
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Sewing Machine Operator
Step 18: Take the other piece of the pocket bag. Step 19: Put a lockstitch over the overlock portion.
Place the back pocket facing on top
of the pocket bag at a distance of 2½
inches from top of the pocket bag.
Step 20: Take the fi rst pocket bag, which is Step 21: Now put a stitch at the inner side to
already sewn to the back piece. Place join the two pocket bags together.
the other pocket bag over it. Both the
bags should match perfectly.
Step 22: Put 5-thread overlock stitches starting Step 23: Put 3 mm lockstitch at the waistline,
from right (back rise side) to the left starting from the left towards the
side. right, to stitch the loose top end of
the pocket bag with the fabric.
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Step 1: Take the fused J-fly piece and put Step 2: Take the fl y supportive part. Fold it
overlock stitch on the face side of the into two equal parts and put over lock
fabric starting from bottom of the stitch on the long open side and one on
curved side till the top. the short open sides.
Step 3: Take the fused J-fly piece and put Step 4: Take the left front piece and place the
overlock stitch on the face side of the J-fl y piece over the left front piece.
fabric starting from bottom of the Align the straight end of the J-fl y with
curved side till the top. the front rise along with the backside
of the J-fl y facing up.
Step 5: Put a 6 mm lockstitch starting from the Step 6: Turn the J-fl y piece and put an edge
bottom to the top (waist line). stitch on top of the fl y from bottom to
top. Make sure that the raw edges are
facing towards the fly.
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Sewing Machine Operator
Step 1: Take the zipper, open it and bring the Step 2: Place the zipper with slider facing
slider down. down over the fly piece at 8 mm from
the straight edge at the top and 6 mm
at the bottom. Align the bottom edge
of the zipper with the curved portion
of the fly piece.
Step 3: Put an edge stitch on the left side of Step 5: Now put a 4 mm stitch starting from
the zipper from top to bottom. bottom to top.
Step 4: Close the zipper and turn the piece
180o clockwise.
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Step 8: Take the right front piece and place the Step 9: Put 6 mm stitch starting from bottom
front rise side over the zipper. Make to the top.
sure that the waistlines of both the left
and right front pieces match.
Step 10: Turn the stitched panels and bring the Step 11: Leave a gap of 1 mm between the
face side up. zipper teeth and the edge of the fabric
and put top-stitch.
Step 12: Open the zipper. Step 13: Turn the left side front piece from the
zipper side at the point of stitch.
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Sewing Machine Operator
Step 14: Place the ready pattern of J-fly over the Step 15: Put lockstitch along the ready pattern
left front piece on the front rise side. starting from top to the bottom.
Step 16: Close the zipper and complete the Step 17: Put a top-stitch on the edge of the fi
J-stitch along the J-pattern. nished J-piece starting from bottom to
top.
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Participant Handbook
Step 1: Take both the left and right back Step 2: Put 1 cm stitch at the back rise starting
pieces. Match them face-to-face. from top to bottom with back tack at
both the top and bottom.
Step 3: Now put overlock stitches at the back Step 4: Turn the raw edges towards the left
rise starting from top to bottom. side and put top-stitch at the edge of
the back rise.
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Sewing Machine Operator
Step 3: Turn the raw edges towards the back. Step 4: Align the back and front rise seams and
Put topstitches at the edge starting the open sides of the front and back.
from top to bottom for the right side
and bottom to top for the left side.
Step 5: Put 5-thread overlock stitches starting from bottom to finish at other
bottom side.
Step 1: Take a long strap, 2.5 Step 2: Turn the raw edges Step 3: Start sewing and feeding
mm wide, of the fabric towards the left side and the fabric properly.
used in body. put top-stitch at the edge
of the back rise.
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Step 4: Put the marking on the strap for the Step 5: Cut the strap of desired leangth.
required length.
Step 1: Mark the positions on the waistline Step 2: Place the belt piece, with the folded
where the loops are to be attached. side up on the backside of the right
front. Belt band should be extended
by ½ inch.
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Sewing Machine Operator
Step 4: Turn the belt piece in such a way that Step 5: • Stitch the open vertical end on
the fused side is up. both sides starting with back tack.
• Now again turn the belt piece so
that the face side is facing up.
Step 6: Now put edge stitches throughout the Step 7: Finally put edge stitches throughout
length of the belt on the bottom side. the top side of the belt and stitch the
loops at appropriate positions.
Step 1: Fold the fabric as per the design Step 2: Start putting the edge stitch from the
requirement. inseam and fi nish at inseam. Repeat
steps 1 and 2 for the other leg.
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Step 2: Place the attachment in such a way that the folded portion is fitted into the groove of the folder and then start stitching.
Feed the fabric properly.
Step 1: Make the buttonhole on the left hand Step 1: Sew the button on the right hand side
side belt as per design requirement. belt as per the design requirement
Make another buttonhole on the and sew one button at the back
back pocket. pocket.
2.3.3.14 Bartacking
Step 1: Put bartack as per design Step 2: Put the bartack at the end of the J-fly
requirement. Normally bartacks are and at the curve of the J-fly.
put at both ends of left and right front
pocket mouth and at the end of the
front and back pocket joints.
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Sewing Machine Operator
Step 4: Put the bartack at the top and bottom Step 5: Put the bartack at both ends of the
of each belt loop. back pocket.
Industry Visit
The purpose of visiting an apparel manufacturing unit is to get hands on knowledge about various processes
involved in the work of an SMO. During the visit you have to interact with Sewing Machine Operators and
supervisors to understand how work is done in industry. Make sure that you keep a notebook handy and note
down any important points that come up during your interaction at the apparel manufacturing unit. When you
go to an apparel manufacturing unit, you should:
• Recognize the different parts of a trouser.
• Analyze how an SMO makes and attaches the pocket bag, fly, zip, back rise and front and back pieces to pant.
• Also see how he makes and attaches the belt loop, bottom hemming and button and button holes.
• Ask questions to SMOs/supervisors if you have any query.
Exercise
1. Fold the bottom of right trouser leg 1 cm inside. Again fold the fabric to the required width and put 2 or 3
stitches, this is the last step of Bottom Hemming using Folder.
a) True
b) False
2. What are the steps of stitching a trouser?
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............................................................................................................................................................................
............................................................................................................................................................................
3. What are the steps of Bartracking?
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Participant Handbook
Unit Objectives
At the end of this unit, you will be able to:
1. Recognize the different parts of a shirt.
2. Stitch a shirt.
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Sewing Machine Operator
Step 1: Take the fused left hand side placket. Step 2: Locate the two notch marks. There is
one at 1.5 cm and the other at 5.5 cm
from the edge.
Step 3: Now, fold the fabric 1.5 cm till the Step 4: Now, fold the fabric 4 cm to the
first notch mark and press the folded second notch mark. Th e placket
part with an iron. should be 4 cm wide.
Step 5: Now, crease the folded part again Step 6: Start from the bottom and stitch the
with an iron. inner side of the placket using edge
stitch.
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Step 7: Again from the bottom, stitch the Step 8: Identify the reference mark on the
outer side of the placket using edge throat plate and put a 4 mm stitch on
stitch. the outer side of the placket from the
bottom.
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Sewing Machine Operator
Step 4: Now, fold the fabric 2.5 cm till the Step 5: Crease the fold with an iron again like
second notch mark. in Step 3.
Step 1: Take the fused pocket piece. Step 2: Locate the notch marks.
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Participant Handbook
Step 3: Now, fold the top part of the fabric Step 4: • Now, fold the fabric 2.5 cm to
1cm till the first notch mark and press the second notch mark.
the folded part with an iron.
• Now, crease the folded part
again with an iron.
Step 5: Stitch the inner side of the pocket Step 6: Take the ready pattern given and
mouth using edge stitch. place it over thepocket.
Step 7: Now, fold the three sides 1 cm each and crease them as you fold.
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Sewing Machine Operator
Step 1: Place the pocket piece on the left half Step 2: Match the right side of the pocket
of the shirt front. with the markings on the front of the
fabric.
Step 3: Sew the pocket from the placket side. Step 4: Now, sew till the top using 4 mm
Put 4 stitchesfollowed by a back tack. stitch.
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Step 5: • Turn the fabric in a clockwise Step 6: • Again, turn the fabric clockwise.
direction. Keep the needle in the
fabric.
• Put the stitch at the edge till the
end.
• Stitch at the edge of the pocket
till the end.
Step 7: • Again, turn the fabric clockwise. Step 8: • Again, turn the fabric clockwise
Stitch the edge ofthe bottom and stitch up to 4 mm.
part of the pocket.
• Turn the fabric. Stitch up to the
• Step 10: Turn the fabric pocket mouth and put a back
clockwise and stitch the edge of tack.
the other side of the pocket.
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Step 4: The right side of the inner yoke piece Step 5: The alignment should be such that
should face the reverse side of the the right side of the outer yoke piece
back piece of the shirt. Take the other faces the right side of the back piece
yoke piece and place it on top of the of the shirt.
back piece of the shirt and align with
the notch.
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Step 6: Put a stitch of 1cm on the edge of the Step 7: Turn the yoke and crease it with your
3 pieces—2 yoke pieces and the back fi ngers.
piece of the shirt.
Step 8: Now, put a top-stitch at the edge first. Step 9: Finally, put a 4 mm stitch from the
edge.
Step 1: Keep the front side of the back piece Step 2: The alignment should be such that
of the shirt on the top. the right side of the outer yoke piece
faces the right side of the back piece
of the shirt.
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Sewing Machine Operator
Step 3: The pieces are stitched at a distance Step 4: • The right side of the front and
of 1 cm from the edge leaving the the right side of the back piece of
bottom-most ply of the yoke. the shirt are placed together by
matching the yoke. The placket
should be towards the centre.
• Repeat Step 3 for right side.
Step 7: Roll the body fabrics and insert it Step 8: Put a 1 cm stitch throughout.
between the two yoke pieces.
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Step 1: Take the two sleeve pieces and identify Step 2: Look at the reverse side of the sleeve
the notch marks on the armhole side and ensure that there is a cut of 13
in each one of them. cms or 5 inches at the bottom.
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Sewing Machine Operator
Step 3: Keep the two sleeve plackets with Step 4: Take the ready pattern. Leave a gap of
their straight sides facing each other. 1 cm and place it over the longer side
of the placket.
Step 5: Use the pattern and fold the longer Step 6: Again, using the pattern, fold the
side of theplacket 1 cm and iron it. longer side 3.5 cm and iron it.
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Step 1: Keep both the lower sleeve plackets Step 2: Place the ready pattern on the placket.
on the Fig.
They are unfused and shorten in
length than upper sleeve plackets.
Step 3: USe the pattern and fold 1 cm. Use the iron to crease Step 4: Again, use the pattern and fold 2 cm.
it. Use the ironto crease it.
Step 5: Remove the ready pattern. Step 6: Repeat Steps 2 to 5 for the other
placket.
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Sewing Machine Operator
Step 1: Place the two sleeves on top of each Step 2: Take the two upper sleeve plackets
other and align the cut sides. and place them on the longer cut side
of the sleeves. Ensure that the folded
side is on top.
Step 3: Take a set of sleeve placket and sleeve. Step 4: Stitch the placket edge. Take the other
Align the edges of the sleeve placket set of sleeve and sleeve placket. Stitch
with the longer cut part of the sleeve. the placket edge.
Step 5: Turn the fabric such that the cut part Step 6: Now, place the lower placket on the
of it faces you. shorter cut part of the fabric and stitch
the edge along the length. Repeat
Step 3 and Step 6 for the other set of
sleeve plackets and sleeves.
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Step 7: Make two v-shape cuts on the top part Step 8: • Smoothen the lower placket and
of the placket-stitch. turn it to the reverse side.
• Stitch the edged side of the lower
placket till the end.
• Turn the v-shaped cut to the
upper side.
Step 9: Place the placket on top of the Step 10: Hold the placket and the cut, together
v-shaped cut. and put a stitch at the bottom of the
cut.
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Sewing Machine Operator
Step 1: Take the sleeve piece. Ensure the Step 2: Match the left front piece with the
armhole faces you. Also, the longer armhole. Placethe shirt front above
cut edge should be on the right hand and the sleeve piece below.
side. The sleeve should be attached to
the left hand side armhole.
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Step 7: • While putting top-stitch, keep the margin towards the body. Put an edge stitch followed by a
4 mm top-stitch.
• Repeat the above steps for the other sleeve piece.
Step 1: Match the armhole and align the Step 2: Take the right hand sleeve. Stitch 1 cm
loose ends. from thesleeve bottom and continue
till side bottom.
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Sewing Machine Operator
• Turn the fabric margin towards back side and sew the top-
stitch by first sewing edge stitch and then 4 mm stitches on
Step 4: • Put the overlock stitch on both
sides, keeping the front part on
both the sides. the top.
Step 1: Take the fused neckband piece. Turn Step 2: Turn the fusing side down. Put a 4 mm
the bottomend of the piece with your stitch at the top.
hand.
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Step 5: Start stitching at a gap of 1 mm from Step 6: Stop the sewing machine one stitch
the fusing material from the collar before the collar point with the needle
base side. down. Insert an extra thread between
the two fabric layers touching the
needle.
Step 7: • Put one stitch and stop the Step 8: Now, put stitches at a distance of 1
sewing machine with the needle mm from the fused material.
down. The thread will be at the
back of the needle side.
• Hold both ends of the thread and
bring it towards the other side of
the collar.
• Put stitches at a distance of 1mm
from the fused material on the
remaining collar.
• Repeat steps 6, 7, 8, and 9.
Step 9: • Put back tack stitch at both the Step 10: Put a 4 mm stitch on all three sides
ends. of the collar. Keep the lower fabric
stretched to avoid wrinkles.
• Cut both the collar points and
turn the collar.
• Stretch the threads to give
proper shape to the collar.
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Sewing Machine Operator
Step 11: Put a 2 mm stitch on the open side of Step 12: Put edge stitch on the three sides of
the collar. the collar.
Step 13: Fold the collar and put a notch mark at the centre.
Step 1: Place the neckband and collar face to Step 2: Align the notch and the band of the
face. collar.
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Step 3: Start stitching from the notch point Step 4: Take the other neckband piece
leaving a gap of 1 mm. Repeat this without fusing. Place it below the
stitch from the notch point to both ready neckband collar piece.
ends.
Step 5: Now, start stitching from the Step 6: Turn the neckband piece.
neckband bottom portion, till the
other end.
Step 1: Match the three notches on the neckband Step 2: Keep the left hand side with face up on the
with the two shoulder seams of the body Fig. Match the edge of the front placket
and the centre notch. with the edge of the collar band.
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Step 3: Put the stitch just below the fused Step 4: Starting from the neckband’s centre,
portion of the band till the end. put edge stitch towards the right side.
Step 1: Fold the fabric edges on the straight Step 2: Put a 4 mm top-stitch.
side of the cuff and iron it.
Step 3: Take the unfused piece of the cuff and Step 4: Stitch the two curved and one straight
place it below the fused cuff . side by leaving a 1 mm gap.
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Step 5: Turn the cuff . Step 6: The unfused cuff fabric should be 1
mm extra.
Step 1: First, check that there are 4 notches Step 2: Make sleeve pleats by overlapping
for sleeve pleatsand one notch at the the notches and stitching it in such a
centre of sleeve bottom. way that the pleats remain open from
the edges.
Step 3: • Place the cuff with fused side up Step 4: Straighten the cuff . Put the excess
on the inner side of the sleeve. fabric inside thecuff and put stitches
at the edge.
• Stitch just below the edge of the
cuff .
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Step 5: Now put the edge stitch throughout Step 6: Now put 4 mm stitch throughout
the cuff. the cuff. Repeat Steps 1 to 7 for the
second cuff.
2.4.19 Button-holing
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Step 1: Keep the left hand and right hand Step 2: Put a mark at the centre of the button-
plackets on top of each other. Th ey hole using a chalk.
should be properly aligned.
Industry Visit
The purpose of visiting an apparel manufacturing unit is to get hands on knowledge about various processes
involved in the work of an SMO. During the visit you have to interact with Sewing Machine Operators and
supervisors to understand how work is done in industry. Make sure that you keep a notebook handy and note
down any important points that come up during your interaction at the apparel manufacturing unit. When you
go to an apparel manufacturing unit, you should:
• Recognize the different parts of a shirt.
• Analyze how an SMO makes and attaches the left and right hand side placket, pocket, yoke, placket to sleeve,
sleeve, side seam, collar and neckband, cuff and bottom hemming etc.
• Also see how he makes button holes and attaches the buttons to shirt.
• Ask questions to SMOs/supervisors if you have any query.
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Exercise
1. Which of the followings are the steps of Pocket Making and Stitching:
a) Locate the notch mark
b) Stitch the inner side of the pocket mouth using edge stitch
c) Take the ready pattern given and place it over the pocket
d) All the above
2. What are the parts of a shirt?
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
3. What are the steps of cuff preparation?
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
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Handbook
102 viii
3. Contribute to Achieve
Product Quality In
Stitching Operations
Unit 3.1 - Contribute to Achieve Product Quality in Stitching
Operations
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Unit Objectives
At the end of this unit, you will be able to:
1. Familiarize with the product quality.
2. Coordinate with seniors and others.
3. Understand the sewing process flow.
4. Learn about the production system.
5. Inspect stitched products against specifications.
6. Identify, mark and place rejects in the designated locations.
7. Carry out alterations.
8. Sew and apply trims by hand and machine.
9. Maintain workflow and meet production target.
10. Familiarize with the quality department and its role in production.
11. Understand the inspection and possible defects.
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• In planning the merchandise, the capability of processes and machines ought to be kept in mind.
• it is additionally necessary to keep up a balance between cost and value realization. The clearer the
specification , the higher the possibility of making and delivering quality merchandise. preparing
productdesign.
• The specifications and drawings created by the designer should show customary} standard demanded by
the client or marketplace in clear and precise terms.
• every dimension ought to have realistic tolerances and alternative performance necessities.
• Product quality ought to have precise limits of acceptability so the production team will manufacture the
product strictly per specification and drawings.
To achieve the above, those accountable for design, production and quality ought to be consulted from the sales
negotiation stage onwards. the general design of any product is created from several individual characteristics.
For example these could be:
• Dimensions, like length, diameter, thickness or space.
• Physical properties, like weight, volume or strength.
• Electrical properties, like resistance, voltage or current.
• Look, like end, color or texture; practical qualities, like output or metric linear unit per liter.
• Effects on service, like style, feel or noise level.
Manufacturing drawings and specifications are prepared by the designers and these ought to illustrate to the
production team exactly what quality is needed and what raw materials ought to be used. Preparation for
manufacture once the design, together with the producing drawings, has been reviewed and finalized, it is timeto
plan for manufacture.
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3.1.1.1 Guidelines
A guide for small and medium-sized enterprises procedures ready, inspection instrumentality provided, checking
and calibration of examination instrumentality planned for, inspection personnel selected and trained and
prepilot and pilot runs carried out. One ought to never conceive to solve a high quality drawback by closing
additional inspections.
The producing will begin only if coming up with|the look} and planning are completed. If the look is carried out
systematically, things ought to run smoothly. during manufacture the subsequent are the foremost common
factors that can affect quality:
• Set-up: Some processes, like punching, cutting, printing and labelling, are thus consistent that, if the initial
set-up is correct, the entire ton can change to the specifications. However, the initial set-up should be checked
by carrying out first-piece inspection.
• Machines and tools: From time to time changes will occur in machine or tool settings, which may then
causedefects. Processes of this kind include machining, resistance welding and filling. Here it is necessary to
carry out periodic checks by patrol inspection.
• Operator: There are some processes wherever the result depends on the ability and a focus of the operator,
suchas welding, hand fastening and painting processes. For such processes it is necessary at the manufacture
planning stage for the operator’s operating strategies to be determined upon.
• Materials and components: it is vital to ensure the standard of raw materials and components by undertaking
regular checks on the suppliers’ processes and additionally wherever necessary by carrying out incoming
inspection.
The following are obvious possibilities:
• The shop-floor operators had no clear plan what standard of quality was needed.
• the method was such that it was terribly difficult to induce the work right, but very simple to induce it wrong.
• The machine and instrumentality were incapable of achieving the tolerances needed.
• The incoming materials and components were unacceptable.
• The operators were untrained and not up to the job; Shop-floor internal control was either not properlyplanned
or not properly executed, or both.
3.1.1.2 Coordination
It is obvious from the on top of steps that everyone in the company, that is, the salesmen, designers,
purchasing,stores and strategies employees, plant engineers, jigs and tool personnel, production planning and
production employees,operators, inspection and testing employees, packaging, dispatch and so on, square
measure answerable for product quality.Indeed, quality is everybody’s business. unfortunately, if care is not
taken, it winds up being nobody’s business.It is so necessary to ensure that everybody is quality-conscious which
all of them work along on matters related to quality.
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• Matching Shade: It's essential that the trims’ color ought to match with base fabric instead of color code
orpantone card. Also, the trims those are with Dye to Match demand is checked when attaching trims onthe
fabric swatch. Check shade of the trims whether or not shade is matched or not. This check is usually needed
forshade matching of stitching threads, embroidery threads, etc.
• Shrinkage: If the shrinkage percentage of the trims differs from the fabric’s (base material) shrinkagepercentage,
then it is definitely going to cause a defective garment. Trims such as tapes, laces should be testedfor its
shrinkage percentage.
• Color bleeding: bleached trims like Buttons, stitching threads, bleached tapes and laces are checked for
color hemorrhage.In this test, trim samples (one by one) are washed with white cloth for variety of cycles as
mentionedin testing methods. If the white cloth is got tainted with trims color then these trims should not be
used iproduction. prior to use, trims should be processed for color fixing to stabilize the colour.
• Width & Thickness: live width of the trims such as tapes, elastics, laces etc. it might be good if you're
takingmeasure when wash.
• Size & Numbers: Thread numbers, button size, length of zippers etc. need to check against standards.
Labels and tags
Texts printed in the trims for e.g. hang tags, price tags, brand labels, case labels etc. play a vital role. It is very
important to make sure that all the information and details must match with the fabric type, the fabric type and
the label should not mismatch. Also, the content or text used should be only the one which is approved by the
concerned authority. Also, the fibre content printed in care label must match with test report made for fibre
content.
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3. While looking for a faulty item make sure to identify it properly, mark it clearly and label it promptly as
rejected.
4. Always check the raw-materials to identify if there are any signs of discoloration or if there are any other
defective signs present in the raw material, if yes label it as reject and take it to the designated location for
all rejects and place it there.
5. Place the fabric or other rejected items which are torn, damaged broken, stained etc in the rejection box
(designated area) of the work-place.
6. Examine garments at different stages of production for correct positioning of parts appearance.
7. If we talk about garments in particular then it can be said that the garment can be rejected after been tested
and declared failed in terms of conformance and specifications
8. Tag items as rejected items so that if possible, they can be reworked on.
9. Items tagged as rejects, should be disposed if they can’t be re-worked on.
10. Place the rejected item in the assigned or designated locations only.
11. Always maintain inspection records to compute level of quality control achieved.
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CAUSES SOLUTIONS
Needle vibrating or deflecting • Increase needle size
• Use reinforced needle
Incorrect needle-to-thread size relationship • Change needle thread size to appropriate size
Unbalanced or variable stitches: Incorrect sewing tensions or incorrect threading path can lead to unbalanced or
uneven stitches on the cloth. One should check for the right thread path and do the stitching according. Before
starting to stitch always check for the needle points, thread and the spring, make sure that everything is set up
accurately in its place and then the stitching shall begin.
CAUSES SOLUTIONS
Incorrect sewing tensions • Adjust top or bottom thread tension as necessary
for balanced stitches
3.1.7 Pass the Stitched Item to the Next Stage after Validation
Once the garment is been stitched and prepared it is necessary to send it further for manufacturing process once
it is been validated. Usually, after the garment is been stitched and completely prepared it checked for fabric
quality like no loose threads or uneven stitches and labelling (or tags). It is important to have all tags in place i.e.
price tag, warranty tag (if any) washing instructions, brand label etc. should all in intact and be at their specific
place. The content displayed should be the one approved by the concerned authority, there should be no false
statement or mismatch in the language or misprinting. Once they are checked, confirmed and validated then the
garment is been sent for the finishing-process of the garment where it is washed, cleaned, pressed. Any activities
related to the garment was left un-finished in the previous process i.e. left or missed by any chance it is done at
this stage. After finishing it is packed, and distributed to their respective retail stores through the appropriate
logistics system and network.
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As shown within the pictures on top of, seam pucker usually happens when artificial threads are used. once
stitching thethreads pass though the stretched state propulsion the material with it. this will be avoided if thread
tensions ar unbroken.
Feed Pucker: Feed pucker usually takes place while very fine
fabrics are sewed. The piles of fabric tend to slip over each other
which results in uneven feed hence it leads to pucker. The image
below shows Normal and correct pattern of a stitch. However
feed pucker can be avoided by opting for advanced types of feed
systems like compound.
Shrinkage Pucker: Shrinkage pucker occurs during the process of
washing the thread in the seam, shrinks, pulling the fabric with it.
Usually it takes place while using cotton threads. Shrinkage Pucker
can be avoided by using threads with low shrinkage properties.
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• One must be thoroughly aware about the tools, settings and equipment that are required to work on and
how to handle materials without damaging them. They should know what a finished product looks like, so
that they can have perfection in their working.
• Make sure to check the materials available in the stock, if it is not sufficient inform the concerned department
to arrange one; it should not disrupt the workflow of other production.
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There are several defects related to fabrics. It is said that approximately 70% of the apparel industry’s cost is
spent on getting an excellent or a good quality standard fabric to meet client expectations and market reputation
or competition. Commonly found defects are mismatch in threads, or using an incorrect stitching technique,
improper creasing of any garment etc, similarly a garment can also is called faulty when it has color defect or size
difference. Sizing defect must be handled carefully as it can deteriorate a garment where they can’t be repaired
and has to send for a re-making of the product which could be time and cost consuming for the industry. Hence
it is very important to look for the material carefully. The material to be used should be free from the following
faults:
Fig.3.1.13: Misprinting
• Oil Stains: As shown in the Fig.on the left, oil marks are something
that leaves stain on the fabric making it look ugly, and must be
treated immediately as the fabric with oil stains can’t be left un-
attended. It should be sent for the replacement.
Hole or a Bow can be caused due to faulty needles like bent or
dull needle, hence make sure to check needles and if there are
any bent or rusty, dull needles they should be the first thing to
be replaced.
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Strike through
• Strike through means that the adhesive resin appears on the outer face of the fabric being fused
Fig.3.1.22(a): Ideal fusing in fabric Fig.3.1.22(b): Strike through in a fabric Fig.3.1.22(c): Interlining shrinking
Strike Back
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Fusing distortion
• Fusing distortion means garment panels are distorted during
the fusing process. This problem should be prevented as
distorted garment panel after fusing cannot be corrected other
than discarded as waste.
Fusing delamination
• Fusing delamination, sometimes appear as bubbling or rippling is the complete breakdown of bond between
fusible interlining and fabric surface. It is normally found after the garment has been dry cleaned or washed.
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Accessories Defect
Zippers
Slider defect Won't Lock: Not apparent without testing
by placing Zipper slider in locked position
and applying tension.
Faulty Dimension: Not readily apparent.
May cause either a hard or a loose operating
zipper. Either condition may result in zipper
failure before garment is worn out.
Crushed Slider: May be due to improper
garment pressing or due to padding or
compensating springs in the presses not
being in best condition.
Tarnished: Does not generally interfere
with operating qualities but is a matter of
appearance only. Judging" this as a defect
depending upon degree of tarnish. Burn
or Rough Spots Not immediately apparent.
Can cause snagging and early wear on the
upper tape. Lock Prong Interferes Indicated
by pull-tab not staying in locked position
or slider not moving freely after being
released from locked position.
Weak Slider Bodies: Can best be determined
with correct testing equipment. However,
manifests itself by slider becoming
compressed or crushed below minimum
pressure or becoming distorted enough to
form hard operation.
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Defects Rectification
Restitched Seams / Broken Stitches • Using better quality sewing threads
• Ensure proper machine maintenance
Open Seam- Seam Failure- Stitch • Better quality threads
• Proper size thread for application
• Proper tension
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Industry Visit
The purpose of visiting an apparel manufacturing unit is to get hands on knowledge about various processes
involved in the work of an SMO. During the visit you have to interact with Sewing Machine Operators and
supervisors to understand how work is done in industry. Make sure that you keep a notebook handy and note
down any important points that come up during your interaction at the apparel manufacturing unit. When you
go to an apparel manufacturing unit, you should:
• Know about the production system.
• Inspect stitched products against specifications.
• Analyze how SMOs:
»» Inspect stitched products against specifications
»» Carryout alterations
»» Sew and apply trims by hand and machine
• Also Understand the inspection and possible defects.
• Ask questions to SMOs/supervisors if you have any query.
Exercise
1. ____________ Stitches are usually caused due to needle defects
a) Staggered
b) Skipped
c) Both a and b
d) None of the above
2. Seam slippage is a fabric related issue which occurs in fabrics which are with low noumber of warp and weft
yarns.
a) True
b) False
3. What are the common cutting defects?
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
4. What are the terms of inspection?
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
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4. Maintain Work-Area,
Tools and Machines
Unit 4.1 - Maintain Work Area, Tools and Machines
AMH/N0102
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Unit Objectives
At the end of this unit, you will be able to:
1. Practice the machine safety and maintain machines properly.
2. Carry out basic maintenance of machine.
3. Maintain tools and equipments and handle them safely.
4. Use materials to minimize waste.
5. Carryout running maintenance within agreed schedules.
6. Carry out maintenance and/or cleaning within one’s responsibility.
7. Work in a comfortable position with the correct posture.
8. Use cleaning equipment and methods appropriate for the work to be carried out.
9. Dispose of waste safely in the designated location.
10. Store cleaning equipment safely after use.
11. Carryout cleaning according to schedules and limits of responsibility.
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4.1.1 Introduction
Machines are essential to modern production. However, along with accrued productivity, they have brought
hazards into the workplace. proper management of machine hazards has traditionally been seen as expensive
and a constraint on productivity. In general, the garment manufacturing trade is considered to be less dangerous
than alternative industrial sectors and, therefore, safety policy is a low priority in several enterprises. for example,
it has been ascertained that some workers remove guards protective belts from sewing machines, and manual
cutting machines are operated with naked hands.
Machine breakdown is a common reason behind production delay affecting delivery schedules. Considering the
importance of meeting delivery dates, a competitive enterprise cannot afford penalties for delay due to machine
breakdown therefore, proper maintenance of machines to prolong their economic life, reduce breakdowns,
prevent defective outputs and guarantee safe operation ought to be additional importance. protective staff
against pollution from the frequent use of solvents for cleaning and the existence of cotton or other fibers within
the surroundings ought to also be taken into consideration. Maintenance and safety measures to eliminate
these hazards and increase machine productivity, beside affordable techniques for environmental control, are
mentioned below.
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• Belt guard: Belt guard is a cover attached to the belt pulley assembly and the ad wheel. In industrial sewing
machines the pulley and the belt move at very high speeds. Hence there is always a risk of hand or hair
getting caught in the belt pulley therefore it is important to have a belt guard as it protects the operator from
such accidents.
• Motor pulley guard: Motor pulley guard is attached to the motor under the Fig, like the belt guard, motor
pulley guard protects our body Parts from getting caught in the wheel and belt attached to the motor below
the Fig.
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• Have your machine serviceable often. Not only will this keep your machine in top operating order, potentially
dangerous repairs are more likely to be detected before they cause a problem.
• Always disconnect the machine and use caution once replacing parts like lightbulbs.
• Don't sew over straight pins. At the very least this can bend the straight pins and compromise your sew
quality, however the straight pins also are susceptible to breaking, and very likely might end up in your finger
(or worse).
• Don't force your machine to stitch through thick or tough material. you may damage your machine or cause
injury to yourself. Your project may need an industrial strength sewing machine.
• Consider the ergonomics of your sewing Fig.and chair. If your sewing machine is too high it'll cause strain on
your back. Your feet ought to be flat on the floor and your elbows bent at a 90 degree angle whereas you are
stitching.
• Wear shoes while operating your machine. This one may appear a bit silly, however your foot pedal might
break, and if you're wearing shoes, your feet will be protected. Stepping on stray needles, or dropping
needles, scissors or a rotary cutter on your foot while stitching is additionally a prospect while stitching.
• Use care when eliminating used sewing machine needles. Prescription bottles or a mint tin are excellent for
this. just take care you mark it clearly therefore you do not mistake it for your sensible needles.
• Your sewing area ought to be well lit. this can reduce strain on your eyes and assist you avoid leaning in
unnecessarily near your machine.
Industry Visit
The purpose of visiting an apparel manufacturing unit is to get hands on knowledge about various processes
involved in the work of an SMO. During the visit you have to interact with Sewing Machine Operators and
supervisors to understand how work is done in industry. Make sure that you keep a notebook handy and note
down any important points that come up during your interaction at the apparel manufacturing unit. When you
go to an apparel manufacturing unit, you should:
• Know about the production system.
• Understand the machine safety and maintenance rules of industry.
• Analyze how SMOs:
»» Maintain machines properly.
»» Carry out basic maintenance of machine.
»» Maintain tools and equipments and handle them safely and use materials to minimize waste.
»» Work in a comfortable position with the correct posture.
»» Dispose of waste safely in the designated location.
»» Store cleaning equipment safely after use.
• Ask questions to SMOs/supervisors if you have any query.
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5. Maintaining
Health, Safety and
Security at Workplace
Unit 5.1 - Maintaining Health, Safety and Security at
Workplace
AMH/N0103
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Unit Objectives
At the end of this unit, you will be able to:
1. Comply with health and safety related instructions applicable to the workplace.
2. Use and maintain personal protective equipment as per protocol.
3. Maintain a healthy lifestyle and guard against dependency on intoxicants.
4. Follow environment management system related procedures.
5. Identify and correct if possible) malfunctions in machinery and equipment.
6. Report any service malfunctions that can not be rectified.
7. Store materials and equipment in line with manufacturer’s and organizational requirements.
8. Safely handle and move waste and debris.
9. Minimize health and safety risks to self and others due to own actions.
10. Seek clarifications, from supervisors or other authorized personnel in case of perceived risks.
11. Monitor the workplace and work processes for potential risks and threats.
12. Carryout periodic walk-through to keep work area free from hazards and obstructions, if assigned.
13. Report hazards and potential risks/threats to supervisors or otherauthorized personnel.
14. Participate in mock drills/ evacuation procedures organized at the workplace.
15. Undertake first aid, fire-fighting and emergency response training, if asked to do so.
16. Take action based on instructions in the event of fire.
17. Follow organization procedures.
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5.1.1 Introduction
Features in garment industry that could be improved to prevent injuries include; communication, involvement of
employees in decision making, education and training of employees and management on prevention strategies,
and the ergonomic conditions at the plant.
The clothing industry is usually considered as a safe place to work. Compared to other industries, there are fewer
serious risks in clothing factories. The hazards in clothing industry are different from others. The major health
risks in this industry come from more subtle hazards whose effect build up over time.
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are linked to injuries. Some of these factors include improper height of work pace, excessive workload, lack of
support from co-worker, overall work environment etc. The factors that lead to reduction in injury rates include
empowering workforce, following safety protocol, good housekeeping practices and increased support from top
management.
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are very dangerous. Not only will this affect the well-being of your workers, it will also result in a reduction of
productivity and product quality, increased absenteeism and turnover of staff. High levels of dust interfere with
efficient production and require cleaning operations that may spoil materials and finished products. Improved
conditions usually mean increased output, higher productivity and quality. There are simple and inexpensive
ways to control most of the environmental problems. Improvements often result in cost savings, productivity
benefits and increased safety of workers. The following rules provide a series of low-cost measures for sound
environmental control.
One low-cost cleaning method is sweeping the floor carefully with an appropriate broom and accompanying
dust pan to prevent dust from spreading. Spraying water on the floor before sweeping will avoid dust remaining
airborne. When dust is moistened it can be easily removed with a broom More effective methods of controlling
dust include using a vacuum cleaner or a wet mop.
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• Care should be taken that air expelled from the workplace does not affect people outside the enterprise.
• A fan may not be sufficient to remove vapours from hazardous fumes such as those sometimes used in
silkscreen printing. Extractor systems to remove dust and hazardous chemicals should be installed. These
systems may be quite expensive and it may be more economical to replace the hazardous chemicals.
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It is imperative to understand the ways in which we can arrange for a good lighting without increasing the
electricity bills. First of all one has to identify if at all you need to work upon the existing brightness level in the
work place. Lighting requirements are reliant on three main features:
• The environment of the working area
• The nature of the task
• The sharpness of the worker's eyesight
A sewer needs focused light at needle point, so needle lights should always be fitted. A worker packing garments
requires more largely lighting. In many situations, packers work on special tiered work tops, where lights are
built into the station. The age group of the workforce is also important factor to determine this. Which means,
an older worker may need twice as much light as a younger one. Another way to identify the gap, in lighting
problem is going around the workplace, observing the workers and asking them about their visual problems. The
plan of improvements may not have much impact if the workers' eyesight is insufficient. An eyesight test for all
employees should be carried out. Even if some workers do not follow advice about obtaining glasses. One will be
aware of the problem and a possible reason for low efficiency and decreased productivity.
If there is too many machinery omitting heat, it isn’t a great idea to allow the natural heat to come in and add up
to the temperature.
The higher the window, the more light is in. Skylights can double the light of a low light but if made in a lower
level, it faces obstacles ad is blocked by the machineries and storage containers. If the factory doesn’t have a
skylight, one must consider to replace the opaque roofs with translucent or transparent plastic rooftops.
It is important to paint the walls in lighter shades which not just give a sense of space to a room, but the workstation
would look illuminated. It enhances the visual conditions and a pleasant cheerful environment is encouraged.
The matt finish of whitewash is a great idea. Many enterprises are implementing white tile ceilings. To avoid
harmful glare, one should avoid gloss paint for walls. Pale colours are better than white. A slightly dimmer colour
below eye level is accommodating. But one should maintain cleanliness, since lack of regular cleaning can result in
the loss of at least 10 to 20 per cent of light. Special care should be taken to clean skylights, which are sometimes
difficult to reach.
These colours are much better than the black formerly used for the bodies or chrome finish for the Figs, which
reflect more glare. An unsatisfactory circulation of natural light over the work area, particularly in embroidery
rooms, is a problem. Considering the fact, one must change the layout of benches and machines in order to
minimize shadow zones. Workstations with high lighting requirements should be moved closer to the windows
and possibly be assembled together for the provision of additional lighting . However, if the workstation layout
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responds well to your production needs, you may instead reorganize the delivery and height of the lamps or add
needle lights which are good options.
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5.1.6.1 Accidents
Always work in a safe manner to prevent accidents from occurring in the first place. Make sure that you have
been given adequate information and on-the-job training about the first aid facilities and services available in
your workplace, including:
• Where to find first aid kits.
• Location of first aid rooms.
• Complete, up-to-date contact details of trained first aid officers in the workplace procedures for critical
accidents – such as who should be responsible for calling.
• The ambulance/doctor/nurse and what is the best method of contact, measures for evacuation of the injured
person/s.
• Emergency procedure for the elimination of life-threatening chemicals commonly used in the workplace.
• Universal precautions for the control of infection.
• Who to contact for debriefing/psychological support.
Reporting of incidents and accidents is required under the Work Health and Safety (WHS) legislation. Workplaces
tend to have well developed reporting procedures in place, which aim to fully understand the accident/incident
and prevent any future occurrences through investment in injury prevention, based upon accurate data. Reporting
and recording should also facilitate costing and associated financial loss.
Always report an accident to management immediately. There should be a form at each workplace that you
(or the person involved) and any witnesses can fill out, where possible, otherwise. The form should cover the
following areas:
• Description of the occurrence: What was the event that occurred, which required this report to be completed?
• Nature of injury or disease: Select the most appropriate description from a range of options. What injury or
disease happened as a result of the occurrence?
• First aid, medical treatment or hospital admission: This section asks for a description of what was done to
treat the injury or disease.
• Part of the body affected: Tick off which part or parts of the body were affected as a result of the occurrence.
• Source of injury: What actually caused the person to be injured or acquire a disease? This could be a piece
of machinery or other hazardous materials for example.
• Probable cause or causes of injury: How was the source listed above actually responsible for the injury?
• Investigation: This asks a series of questions that seek to find out why the person has been injured or has
acquired a disease.
• Notification checklist: This checklist makes sure that everyone who should have been contacted regarding
the matter has been contacted and asks whether appropriate action has been taken by the authorities.
• Preventative action: This asks whether or not any action has been taken to prevent the occurrence from
happening again.
• Witness details: This part is to be filled out if someone saw the occurrence happen. It is essential if any sort
of legal action is to be taken.
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Ideally, there would be a separate toilet for men and women. These should be characterized as follows:
• The toilet bowl must be free from stain or odour and utility properly.
• The walls of the toilet must be clean and tiles unstained.
• The ceiling of the toilet must be free from torpors and dust.
• Floors must be clean and safe (no broken tiles, nor slippery surface).
• Proper illumination must be provided inside the restroom.
• Lavatories must have a continuous supply of water; in case water is limited in the area, water should be
stocked in containers and refilled regularly.
• Mirrors and rubbish bins should be provided in the washroom.
• Soap and toilet paper should be provided.
• The washroom should give complete privacy to users and should be fully aired.
2. Warning sign: A sign giving warning of a hazard or danger (eg ‘danger: electricity’).
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3. Mandatory sign: A sign prescribing specific behaviour (eg ‘eye protection must be worn’).
4. Emergency escape, Fire and First-aid signs: A sign giving information on emergency exits, first aid, or rescue
facilities (eg ‘emergency exit/escape route’.
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Industry Visit
The purpose of visiting an apparel manufacturing unit is to get hands on knowledge about various processes
involved in the work of an SMO. During the visit you have to interact with Sewing Machine Operators and
supervisors to understand how work is done in industry. Make sure that you keep a notebook handy and note
down any important points that come up during your interaction at the apparel manufacturing unit. When you
go to an apparel manufacturing unit, you should:
• Know about the production system.
• Understand the machine safety and maintenance rules of industry.
• Analyze how SMOs:
»» Use and maintain personal protective equipment as per protocol.
»» Maintain a healthy lifestyle and guard against dependency on intoxicants.
»» Follow environment management system related procedures.
»» Identify and correct (if possible) malfunctions in machinery and equipment.
»» Store materials and equipment in line with manufacturer’s and organizational requirements.
»» Minimize health and safety risks to self and others due to own actions.
»» Monitor the workplace and work processes for potential risks and threats.
»» Carryout periodic walk-through to keep work area free from hazards and obstructions, if assigned.
»» Report hazards and potential risks/threats to supervisors or other authorized personnel.
»» Participate in mock drills/ evacuation procedures organized at the workplace.
»» Undertake first aid, fire-fighting and emergency response training, if asked to do so.
»» Take action based on instructions in the event of fire.
• Ask questions to SMOs/supervisors if you have any query.
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6. Comply with
Industry, Regulatory
and Organizational
Requirements
Unit 6.1 - Comply with Industry, Regulatory and Organizational
Requirements
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Unit Objectives
At the end of this unit, you will be able to:
1. Carryout work functions in accordance with legislation and regulations, organizational guidelines and
procedures.
2. Seek and obtain clarifications on policies and procedures, from your supervisor or other authorized personnel.
3. Apply and follow these policies and procedures within your work practices.
4. Provide support to your supervisor and team members in enforcing these considerations.
5. Identify and report any possible deviation to these requirements.
Supervisory compliance for industries, world- wide falls under the second definition. There are many managers,
general councils, and policy officers that would consent in agreement at any of the other definitions as well.
Let’s discuss, what is compliance? Whether an organization is confronting an external regulatory compliance
from a government agency, or seeks to comply with its own organizational mandates, policies or procedures,
compliance in actuality means conforming to requirements and a proof that your organization has done so. This
is usually attained by the scheming and development of managerial policies that will map out the projected code
of conduct.
From a policy’s point of view, there are many aspects that impact an organization’s policies, including legislative
and regulatory requirements, organizational best practices, and the market demands. If we look at government/
public sector agencies, financial service businesses, and healthcare providers - we find that they are controlled
and must develop internal policies in order to ensure compliance. The actual trial comes from the juncture of
practice with the laid policy.
After that, they must adopt ways to enforce those policies and measure their effectiveness. Initially this may
seem to be an easy and convenient task. But the dilemma is creating a policy – without any mechanism, may it
be manual, automated, or third-part, to measure and monitor compliance of the policies is very difficult. In order
to build effective policies, we must not only have an understanding of the statutory requirements that will shape
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the policy within our organizations, but how these policies relate to the business practices, the workforce, the
methodologies of operations and the technologies within the corporation.
Irrespective of the requirements to which an organization must obey, a well-planned model is essential which
will be one that assimilates strategies with their people, processes, and technology. This includes education,
monitoring, and enforcement. Organizations should look to use machineries and to develop procedures that make
it easier to do the right thing or to simply disregard the policy all together. In conducting performance audits, an
assessment should be made of compliance with applicable laws and regulations when necessary to satisfy the
audit objectives. The auditor should design the audit to provide reasonable assurance of detecting illegal acts
that could significantly affect audit objectives. The auditor also should be alert to situations or transactions that
could be indicative of illegal acts that may have an indirect effect on the audit results.
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6.1.3.2 AEPC-Disha
Apparel Export Promotion Council (AEPC), the peak body of Indian apparel exporters, has launched an agenda,
named it “DISHA” (Driving Industry towards Sustainable Human Capital Advancement) with a primary objective
to aid garment exporters comply with global standards referring to child labour.
This program is directed to encourage members to follow better social practices. These practices will give them a
competitive edge in the global market. That market, where industrial compliance code is progressively becoming
an important factor in buying decision.
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• Factories should have effective fire extinguisher with proper usage instructions.
• Eye-wear and face shields should be a must, providing in areas with danger of flying objects, sparks, glare,
hazardous liquids and excessive dust.
Code to protect their goodwill in the market
This industry needs to be tough on compliance rather than challenging with other developing countries
manufacturing inexpensive garments. In India, the Apparel Export Promotion Council (AEPC) is committed to
legal compliance and ethical business practices and encourages members/exporters to comply with all applicable
laws and regulations of the country to meet international compliance standards.
The council has designed a garment factory compliance program ‘Disha’ (Driving Industry towards Sustainable
Human Capital Advancement) that aims to spread awareness regarding the importance of compliance among
apparel exporters.
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• Exporters shall not threaten female workers with firing or any other employment conclusion that adversely
distresses their service status in order to avert them from getting married or becoming pregnant.
• Exporters shall confirm that proper ventilation systems are installed within their premises to prevent airborne
exposures which may affect the health of workers.
• Members shall not custom any form of physical or mental, emotional violence, threats, harassment, or abuse
against workers seeking to form organisations or participating in union activities, including strikes.
• Workers shall be permitted to at least 24 successive hours of rest in every seven-day period. If workers must
work on a rest day, another successive 24 hours rest day must be provided.
• Exporters shall pay workers at least the legal minimum wage or the usual industry wage, the one that is
Higher. This indeed is the most essential code of compliance for Indian Industry.
• Garment exporters must ensure that the minimum age requirement to unsafe employment shall not be less
than 14 years. This is the most significant concern in the country. Each worker has the right to enter into
and to terminate their employment freely. Indian apparel makers need to follow all the compliance rules to
comply with global standards. Often companies adopt industry compliance codes to project a positive image
and protect their goodwill in the market. The Indian garment industry needs to be strong on compliance
instead of competing with other developing countries manufacturing inexpensive garments.
Indian apparel makers need to follow all the compliance rules to comply with global standards. Often companies
adopt industry compliance codes to project a positive image and protect their goodwill in the market. The Indian
garment industry needs to be strong on compliance instead of competing with other developing countries
manufacturing inexpensive garments.
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• Further, the trainees or occupational students shall not be under the legal age for employment (as provided
under the applicable laws). They cannot be used on regular production lines as long as they are trainees and
unless their pay and other benefits are at par with the regular workforce.
• A proper process is followed for checking the age of the workers. The minimum certification and credentials
required to be maintained shall include- proof of age certificates by registered/ licensed dentists, birth
certificate, school leaving certificate, national identity like passport, driving license, voter card etc. or any
other document required under the applicable laws.
Apparel industry players would now make sure that labour contractors don’t engage child labour and get the
supply chain of the suppliers audited. Apparel Export Promotion Council (AEPC) has intended a garment factory
compliance program ‘Disha’ (Driving Industry towards Sustainable Human Capital Advancement) to make India a
global benchmark for social acquiescence in apparel manufacturing and export. This Common Compliance Code
project will prepare the Indian apparel industry on a mutual platform towards a more social and environmentally
accommodating industrial environment.
Notes
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178 viii
7. Professional Skills
Unit 7.1 Professional Skills
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Unit Objectives
At the end of this unit, you will be able to:
1. Work effectively within a team.
2. Manage job related stress effectively.
3. Understand the importance of punctuality.
4. Understand the causes of AIDS.
5. Know prevention methods for AIDS.
6. Importance of health and hygiene.
7. Effects of alcohol and tobacco.
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Conflict Resolution
When a team works together there can be conflict in opinion, strategies and decision making. There are some
team members who are not very articulate. They feel their concepts are not being heard. Whereas there are others
who are over-articulated and they impose their ideas. They feel they should always be part of the team's solution.
There could also be a struggle for leadership of the group that can threaten to diminish the group's effectiveness.
The element of conflict resolution within a team means leaving room for everyone's helps, developing the ability
to listen to all ideas and creating a method of agreement that is used to develop a solution the team can agree on.
Related Reading: How to Make the Workplace Environment Become Less Stressful & Increase Feelings of
Teamwork.
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7.1.3 Punctuality
Importance of punctuality
• Respect: Timekeeping speaks of a person’s respect of others.
• Credibility: An employee who is punctual is deliberated as trustworthy in the eyes
of his/her employer.
• Organised: A punctual person usually bring together his/her work well, thinks ahead
of time, arranging the given tasks and is overall successful.
• Networking: Much of the interacting in a company happens just before a meeting Fig.7.1.4: Punctuality
when the board members are waiting for everybody to gather. Being early can give
you a chance to talk to the company leaders and senior managers, and create a
network of associations for you.
• Ready: Being a couple of minutes early to a meeting or work, gives you time to relax, collect your opinions
and arrange your day’s To-Do activities. This will help you sail through the day with no major glitches.
• Productivity: An employee who isn’t stressed about reaching late or has come in early enough to give him
minutes to settle in before the day’s work begins, has got better chances to get more accomplished than a
late comer who feels more pressurized.
• Promotion: All of the above points help an employee become a strong contender for a promotion (of course,
given the fact that he/she is good at the job).
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HIV may be transmitted through unprotected heterosexual or homosexual, vaginal, anal, or oral sex. Although the
risk of infection is lower with oral sex, it is still important to use protection during oral sex. HIV can also be passed
on through perinatal infection, where mothers who have HIV are at risk of giving the disease to the baby during
birth. The risk of perinatal infection is declining with new treatments. Breast-feeding by an infected mother can
also transmit HIV. Once HIV enters the bloodstream, it proceeds over cells vital to the immune response, known
as CD4+ lymphocytes. The virus then inserts its own genes into the cell, turning it into a miniature factory that
produces more copies of the virus. Slowly, the amount of virus in the blood goes up and the number of healthy
CD4+ cells goes down. The obliteration of CD4+ cells interferes with the body's ability to fight off infections and
other diseases
Prevention
• Do not share razors.
• Dispose needles after use.
• Have protected sex.
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Hair: Dirty head hair does not actually cause many health problems
• Greasy hair: There is extremely just one solution to greasy hair which is to clean it.
• Dandruff: If you suffer from dandruff, try the various shampoos available. If it's serious there ar some medical
treatments available that are not harmful to the skin.
• Head lice: Head lice are extremely contagious. If left unattended, the lice grow large enough that you can
really see them moving and therefore the white eggs are also sometimes visible. Read more about head and
hair hygiene here.
Teeth and Mouth:
• Teeth: A beautiful smile can create a person's day - however if teeth are grubby or breath is smelly, it has an
entirely different result. Brush your teeth twice daily with a decent.
• Smelly breath: Generally, despite good brushing a tooth will succumb to decay, if left untreated this can
spread and infect your gums. bad breath can be the sign of a gum infection. make sure you visit your dentist
regularly to keep a check on it.
• Areas prone to Odour and fungal Infection: Unpleasant smells and fungal infections are most commonly
experienced in areas of the body that are warm and not often exposed to fresh air: the feet; the genitals and
some of our sweat glands.
• Smelly Feet: The feet contain lots of sweat glands. If feet are confined in socks and shoes the sweat has
nowhere to 'evaporate' and the skin microorganism can in effect attack to, inflicting that pungent'cheesy'
aroma. Here are some measures you can take to minimise smelly feet:
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»» Wash regularly and dry thoroughly with a soft towel and an anti-bacterial foot powder or a baby talc.
»» Allow feet to air when feasible and wear open shoes as much as possible.
»» Change socks more than once a day if needed and make sure they are cotton or other breathable fabric.
The effects depend on the number of years that a person smokes and
on how much the person smokes. Smoking earlier in life and smoking
cigarettes higher in tar increases the risk of these diseases. Also,
environmental tobacco smoke, or passive smoke, has been shown to
cause adverse health effects in people of all ages.
Effects of alcohol
Brain: Alcohol inhibits with the brain’s communication pathways, and
can distress the way the brain looks and works. These disruptions can
change mood and performance, and make it harder to think visibly Fig.7.1.9: Effects of tobacco
and move with synchronization.
Heart: Drinking a lot over a long time or too much on a single occasion
will damage the heart, causing problems including:
• Cardiomyopathy – Stretching and drooping of heart muscle
• Arrhythmias – Irregular heart beat
• Stroke
• High blood pressure
Fig.7.1.10: Say no to Alcohol
Liver: Heavy drinking takes a toll on the liver, and can lead to a variety of problems and liver inflammations
including:
• Steatosis, or fatty liver
• Alcoholic hepatitis
• Fibrosis
• Cirrhosis
Pancreas: Alcohol causes the pancreas to produce noxious substances that may eventually cause pancreatitis, a
dangerous inflammation and swelling of the blood vessels in the pancreas that prevents proper digestion.
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Immune System: Drinking too much can weaken your immune system, making your body a much easier target
for disease. Chronic drinkers are more liable to contract diseases like pneumonia and tuberculosis than people
who do not drink too much. Drinking a lot on a single occasion slows your body’s ability to ward off infections –
even up to 24 hours after getting drunk.
Notes
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8. IT Skills
Unit 8.1 - Introduction to Computer
Unit 8.2 - Basic Computer Knowledge
Unit 8.3 - Components of Computer
Unit 8.4 - Concept of Operating System
Unit 8.5 - MS Word
Unit 8.6 - MS PowerPoint
Unit 8.7 - MS Excel
Unit 8.8 - Internet Concepts
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Unit Objectives
At the end of the unit, you will be able to:
1. Define the computer.
2. Recognise its various parts.
3. Differentiate the advantages and disadvantages of computer.
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Exercise
1. When was the first fully electronic computer introduced?
a) 1930s
b) 1940s
c) 1950s
d) None of these
2. Give 3 examples of the hardware components of computers?
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3. What is an Operating System (OS)?
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4. Mention 3 advantages of computers
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Unit Objectives
At the end of the unit, you will be able to:
• Use computer.
• Explain the web, email services.
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8.2.2 E-mail
Who writes letters these days? Email which is a short form for electronic mail,
is the most appropriate way to communicate with others to date. When you
send an e mail message, it arrives almost instantly in the receiver’s email inbox.
You can send email to many people at the same time and you can save, print,
and forward email to others. You can send almost any type of file in an email
message, including documents, pictures, and music files.
Fig.8.2.2: Email Link (Exampple)
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Exercise
1. Give 3 examples of how you can use computers?
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2. All participants have to be online and in front of the computers for instant messaging to work?
a) True
b) False
Notes
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Unit Objectives
At the end of the unit, you will be able to:
• Know the different parts and components of computer.
8.3.1 Motherboard
The motherboard is the main element inside the case. It is a large rectangular board with combined circuitry this
connects the several parts of the computer as the CPU, RAM, Disk drives (CD, DVD, Hard disk or any others) as
well as any other peripherals linked via the ports or the expansion slots. Components directly attached to the
motherboard include the following.
The central processing unit (CPU)
The central processing unit (CPU) performs most of the calculations that allow a computer to function and is
sometimes referred to as the “brain” of the computer. It is usually cooled by a heat sink and fan.
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Exercise
1. What is the full form of CPU?
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2. What does the Chip Set do?
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3. What is the full form of BIOS?
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Unit Objectives
At the end of the unit, you will be able to:
• Familiarise with the concept of operating system.
• Work on Windows 8 and 8.1.
• Add or Remove desktop icons, make or delete a folder etc.
8.4.1 Windows XP
Windows XP is a personal computer operating system created by Microsoft as part of the Windows NT family of
operating systems. Basically it lets you use different types of applications or software on the operating system
For example, it allows you to use a word processing application to write a letter and a spread-sheet application
to track your financial information. Windows XP is a graphical user interface (GUI).
Learn more about Windows XP by exploring it
There are various versions of Windows, when you install any version of Windows on your operating system it is
called ‘upgrade´ your system. Below are the images of different versions of windows for your more clarity.
Desktop: The desktop is your work surface in place of a physical workspace at home or work. It is the screen you
see once your computer has finished booting up and you are ready to get started.
Wallpaper (Desktop Background): The image on your desktop is called Wallpaper or Desktop Background
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System Tray: It is an area where you can access programs that are running in the background. The more programs
you have in this area, the longer it takes for the computer to boot up. The system tray of a desktop area has icons
as shown in the image to indicate which programs are currently running in the background. Once you single click
on the left-facing arrow button you would be able to open and see what else is there.
Volume Controls: The speaker icon will open the volume controls. Once you do the
single click on an icon you can make a quick volume change. Click and drag on the
bar to raise or lower the overall volume, or click in the check box to mute all sound
as shown in the picture.
To view sound settings, right click on the sound icon in task bar and
left click on open volume control or double click on the sound icon.
To change the volume settings, click and move the volume bars up
and down in specific categories. To set volume balance, click and
move balance bars right and left. To mute, click the check box below
the volume categories.
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External Hardware: You might run across this icon on your operating system frequently. This appears every time
any piece of external hardware is plugged in. for e.g. USBs like pen drives, digital cameras, external hard drives,
etc.
Power: There are 2 symbols for power one is a battery and the
alternative is a power cord with a blue lightning bolt. The latter symbol
means the laptop is plugged into the wall outlet and is charging. The
battery symbol means the laptop is running purely off of batter Power.
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To remove an icon:
• Left click on the icon.
• Hit the Delete button on your keyboard.
• When your computer asks if you are sure you would like to delete this program, click on the Delete Shortcut
button. The window that popped up is called a Dialog Box.
Dialogue box: A dialog box is window that appears once your pc encompasses a question for you. Generally a
dialog box appears just to tell you something. You must click on the OK button to acknowledge that you simply
have scan the message before you’ll be able to continue. For example:
• Step 1: Double click on the My Documents folder on the
desktop.
• Step 2: Locate the folder titled Travel Class, and right click
on it.
• Step 3: Left click on Rename.
• Step 4: Type eBay and press the enter key on the keyboard.
• Step 5: A dialog box will appear to inform you that you
cannot rename the folder to “eBay” because an item by that
name already exists.
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• Step 3: Once the website is open, restore down the windows to that you can view the Desktop space partially
behind the opened webpage.
• Step 4: Either, point your mouse at the icon to the left of the web address in the address bar as shown below.
Hold down your left mouse button and drag the small icon onto empty space of your Desktop. Let go and a
shortcut of your webpage will be created on your Desktop.
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In the bottom left corner are three keys unique to the keyboard – CTRL, Windows, and ALT:
• The CTRL key is used in conjunction with other keys to perform various functions. (i.e. CTRL+P will open the
print window when in Microsoft Word.)
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• The Windows key works like pressing the Start button on the screen.
• The ALT key is another helper key used in conjunction with other keys.
• The Caps Lock key is used in typing. Pressing this key once will make all letters you type CAPITALIZED. Press
the Caps Lock key again to turn typing into small letters.
• The Shift key is used in typing to make one capital letter. To capitalize a letter, press the Shift key and hold it
down, then press the letter you want capitalized. Release the Shift key and continue to type.
• Page Up and Page Down move the cursor through a document page by page, either up or down.
• The Arrow keys help you move the cursor around the screen (when using a program like Microsoft Word) or
across a line of text when typing in a text box.
• The Insert key is used when typing to replace words you have already typed.
• The Delete key removes text you have typed that is to the right of the cursor or to send selected items to the
Recycle Bin.
• Pressing the Home key sends your cursor to the beginning of a line of text. Pressing the End key sends the
cursor to the end of a line.
• To the right of the spacebar you see another Alt key, Windows key, and Ctrl key. Notice the new Application
key. Pressing this key is the same as pressing the right mouse button (right clicking).
• The Backspace key removes text you have typed that is to the left of the cursor.
• The Enter key gives a new line (like a carriage return) when you are typing. At other times the Enter key works
like a left mouse click.
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Exercise
1. Where is the taskbar located on your screen?
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2. System Tray is an area where you can access programs that are running in the background?
a) True
b) False
3. To view sound settings, right click on the sound icon in task bar and left click on open volume control or
double click on the sound icon.
a) True
b) False
4. When does the image appear on your screen?
a) When any external hardware is inserted into the computer
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Unit Objectives
At the end of the unit, you will be able to:
• Learn the concept of and practice MS-Word.
• Format a document.
• Print a document etc.
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3. Step 3: Now click on SAVE in the Quick Access Toolbar to save your document (Refer to the second picture
below, for saving your document).
Fig.8.5.7: Formatting
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8.5.7 Lists
Lists enable you to format and organize text with numbers, bullets, or in an outline. instead of using numbers for
steps, an outline list is used to show an example of a type of number lists.
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The most common feature used is the spelling and grammar checker tool. To check the spelling and grammar of
your document:
1. Step 1: Place the cursor at the beginning of the document or the beginning of the section that you want to
check.
2. Step 2: Click the ‘Review’ Tab on the Ribbon.
3. Step 3: Click ‘Spelling & Grammar’ on the Proofing Group.
Note: Any errors will display a dialog box that permits you to choose a additional appropriate spelling or phrasing.
Go through the spelling and grammar checker to correct any spelling errors you may have created in your
document. Once the spelling and grammar checker has completed, you will see a dialog box that notifies you ‘The
spelling and grammar check is completed’.
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Steps below would make it much easier for you to understand how to create
a table:
1. Step 1: Place the insertion point at the desired location on your word
document.
2. Step 2: From the bar select Insert tab>>tables gallery.
3. Step 3: Now select insert table.
4. Step 4: Enter desired no. of columns and rows at insert table dialog box.
5. Step 5: Now select AutoFit behavior.
6. Step 6: Click OK.
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Fig.8.5.22(a): Closing and Exiting Microsoft Word Fig.8.5.22(b): Closing and Exiting Microsoft Word
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Exercise
1. What are things that MS word helps us with?
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2. Give any two features to proof read a document?
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3. You can insert a page break anywhere in the document, or you can specify where Microsoft Word positions
automatic page breaks.
a) True
b) False
Notes
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Unit Objectives
At the end of the unit, you will be able to:
• Practice MS-Powerpoint.
• Make a new presentation.
• Format a slide as well
PowerPoint is the presentation graphics software in the Microsoft Office suite. PowerPoint has predefined
layouts, themes, and templates to create dynamic and professional presentations.
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• Click the Microsoft Office Button , and then click Save As.
Fig.8.6.6: Save Icon
In the File name box, enter a new name for the presentation, or do
nothing to accept the suggested file name.
In the Save as type list, select the file format that you want, and then
click Save.
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Delete a slide
• Step 1: Select the slide you want to delete and click the Delete command
in the Slides group on the Home tab.
Move a slide
• Step 1: On the Slides tab in the left task pane, select the slide you want
to move.
• Step 2: Click and drag the slide to a new location. The insertion point
will appear.
• Step 3: Release the mouse button.
• Step 4: The slide will appear in the new location.
• Step 2: In the Animations tab under the Animations group, select an option
from the Animate drop-down menu. As you hover your mouse over each
choice PowerPoint will preview the effect on your slide.
NOTE: Remember that animations are applied only to the article or the text box
selected . For adding animation across many slides you may need to add them to
every.
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• Step 4: Select Entrance, Emphasis, Exit, or Motion Path to display a submenu of animation effects for the
category.
• Step 5: To customize the speed, properties and timing of your animation, on the Custom Animation Pane
click on the effect you wish to modify.
• Step 6: To modify an animation, use the options in the Modify: [Effect] section of the Custom Animation
Pane. These options will change depending on the effect selected.
Hint: If the button on the Custom Animation Pane says "Change" instead of "Add Effect" click outside the object
to deselect it and then click on it again.
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• Step 6: When finished, click the Close Window in the upper right hand corner of Excel to close the worksheet.
Changing To a Different Chart
• Step 1: You can change your present chart to a different format by right-click on the chart and select Change
Series Chart Type. This opens the Change Chart Type dialog.
• Step 2: Make a selection and press OK.
Edit source data
• Step 1: Select the chart.
Fig.8.6.18: Edit source data
• Step 2: Select the Design tab.
• Step 3: Click the Edit Data command. An Excel spreadsheet with the current
source data will appear.
• Step 4: After you edit the data in the spreadsheet, the changes will appear
on the slide.
• Step 5: Close Excel without saving the spreadsheet.
Modifying the chart layout
• Step 1: Select the chart. Fig.8.6.19: Change Chart Type
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Exercise
1. What does the office button in Power Point contain?
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2. What is the Notes Panel?
a) It’s a new slide
b) It’s where you can enter notes on the slide
3. What are the three kind of ‘view buttons’?
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4. You can change your present chart to a different format by right-click on the chart and select Change Series
Chart Type.
a) True
b) False
Notes
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Unit Objectives
At the end of the unit, you will be able to:
• Work on MS-Excel
• Format cells and cell content
• Use formulas
• Make Charts and Pivot Table.
MS surpass stands for - Microsoft excel is one of the foremost common electronic spreadsheet applications
supported by both mack and computer platforms. as with a paper spreadsheet, you’ll be able to use excel to
prepare your data into rows and columns and to perform mathematical calculations.
MS Excel helps in:
• Managing data online
• Creating visually persuasive charts, and thought‐provoking graphs.
• Creating and expense reports.
• Building formulas and editing them.
• Balancing a checkbook. Fig.8.7.1: MS Excel Icon
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8.7.10 Formatting
Once you have entered information into a spreadsheet, you will need to be able to format it.
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To Add a Border:
• Step 1: Select the cell or cells you want to format.
• Step 2: Click the drop-down arrow next to the Borders
command on the Home tab. A menu will appear with
border options.
• Step 3: Left-click an option from the list to select it.
You can change the line style and color of the border.
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Fig.8.7.24(a): Cut and Paste Cell Contents Fig.8.7.24(b): Cut and Paste Cell Contents
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• Step 3: The Wrapped Text wraps the contents of a cell across several lines if it's too large than the column
width. It increases the height of the cell as well.
• Step 4: Merge Cells can also be applied by using the Merge and Center button on the Home tab.
To Change Text Control:
• Step 1: Select a cell or range of cells.
• Step 2: Select the Home tab.
• Step 3: Click the Wrap Text command or the Merge and Center command.
To Name a Worksheet:
Right-click the sheet tab to select it.
• Step 1: Choose Rename from the menu that appears. The
text is highlighted by a black box.
• Step 2: Type a new name for the worksheet.
Fig.8.7.37: Wrap Text
• Step 3: Click off the tab. The worksheet now assumes the
descriptive name defined.
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Exercise
1. What are the things that MS Excel helps in?
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2. How does one Zoom out in MS Excel?
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3. The Save, Undo, and Redo commands appear by default in the Quick Access toolbar.
a) True
b) False
4. What can the Microsoft Button help with?
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5. Calculate the average range of cells is a statistical function in MS Excel?
a) True
b) False
6. What is a financial function in MS Excel?
a) Adding the SUM of all cells
b) Convert a serial number to a minute
c) Calculate interest rates
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Unit Objectives
At the end of the unit, you will be able to:
• Understand internet concepts.
• Recognise the different types of URLs.
• Use MS-Outlook.
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There are a lot of clues and information that you can garnered from a simple URL, including:
• What kind of server the Web page is hosted on.
• What kind of organization the Web page belongs to.
• Where the Web page is located in the world.
• The names of the directories on the website.
By carefully looking at the different parts of any Web address, you can quickly determine quite a bit of useful
information. In addition, by simply deleting parts of the URL, you can learn more about the website than what
might be actually publicly accessible. For example:
• http://www.widget.com/blog/music/: This points to a resource online, and the URL tells you that yes,
indeed, it does point to an online resource. Let’s go further back.
• http://www.widget.com/blog/: By moving backwards in the URL from right to left, we can see that we’re
now at the blog section of this publication.
• http://www.widget.com: The home page of the website.
Of course, this is a very simple example. However, by dissecting complex URLs one step at a time, quite a bit of
information can be uncovered.
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STEP 1: Open Outlook. Now click on STEP 2: As you click on the Compose button,
Compose button. a new page would open.
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STEP 3: In the To box, (refer to the image STEP 4: Now, In the Subject box as shown in
below) type the email address of the image; type the subject of the
the person you want to send an message, a few words to give the
e-mail to. receiver an idea of what the email
is all about.
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NOTE: To reply to the sender only, you can also click the Reply button and not the arrow.
• Step 1: Click Reply on the Standard toolbar while viewing the message you want to reply to. Outlook will
create a pre-addressed reply form to the email address the original email came from.
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The File Download window prompts you to open or save the file. (The appearance of this window varies,
depending on your operating system and other factors.)
3. You can click the Open button to view the attached file in its original application (such as Microsoft Word or
Acrobat Reader), or you can click the Save button to download the file and save it on your computer.
Tip: When you open a file without saving it, your browser automatically downloads it to a temporary location on
your computer. When you close the file, your browser deletes the temporary file.
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The selected file and its location appear in the first attachment box.
4. To attach more files, click the next Browse button, and repeat step 4.
Tips:
• You cannot attach the same file multiple times to the same email message.
Fig.8.8.10: Browse a File
• If you need more attachment boxes, click the Attach More Files link. Outlook adds another box.
5. You can attach one or more files up to a total combined size of 10 MB.
6. When all the files you want to send are listed, click the Attach Files button.
Tip: Antivirus™ automatically scans all outgoing email attachments andwill not let you attach an infected file.
Progress bars display the process of scanning and attaching each file. When the process is complete, the Compose
page opens with the attached file.
Note: Though Outlook often displays attached photos within the messagesyou receive, it doesn’t display the
photos you attach while composing your message. Instead, it lists the photos in the attachments area. The photos
may appear within the text of the message when your recipients receive it if their email applications support
embedded photos.
Exercise
1. What is the full form of URL?
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2. The second part of the URL is called a resource name and it indicates the IP address or the domain name
where the resource is located.
a) True
b) False
3. Choose a URL example from the below list
a) Messy
b) Straight
c) Constant
4. Initially all mails arrive in the inbox in outlook?
a) True
b) False
5. 'Reply’ allows you to reply ONLY to the sender?
a) True
b) False
Notes
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9. Employability &
Entrepreneurship Skills
Unit 9.1 – Personal Strengths & Value Systems
Unit 9.2 – Digital Literacy: A Recap
Unit 9.3 – Money Matters
Unit 9.4 – Preparing for Employment & Self Employment
Unit 9.5 – Understanding Entrepreneurship
Unit 9.6 – Preparing to be an Entrepreneur
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Unit Objectives
At the end of this unit, you will be able to:
1. Explain the meaning of health
2. List common health issues
3. Discuss tips to prevent common health issues
4. Explain the meaning of hygiene
5. Understand the purpose of Swacch Bharat Abhiyan
6. Explain the meaning of habit
7. Discuss ways to set up a safe work environment
8. Discuss critical safety habits to be followed by employees
9. Explain the importance of self-analysis
10. Understand motivation with the help of Maslow’s Hierarchy of Needs
11. Discuss the meaning of achievement motivation
12. List the characteristics of entrepreneurs with achievement motivation
13. List the different factors that motivate you
14. Discuss how to maintain a positive attitude
15. Discuss the role of attitude in self-analysis
16. List your strengths and weaknesses
17. Discuss the qualities of honest people
18. Describe the importance of honesty in entrepreneurs
19. Discuss the elements of a strong work ethic
20. Discuss how to foster a good work ethic
21. List the characteristics of highly creative people
22. List the characteristics of highly innovative people
23. Discuss the benefits of time management
24. List the traits of effective time managers
25. Describe effective time management technique
26. Discuss the importance of anger management
27. Describe anger management strategies
28. Discuss tips for anger management
29. Discuss the causes of stress
30. Discuss the symptoms of stress
31. Discuss tips for stress management
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9.1.1.5 Tips
• Following healthy and hygienic practices every day will make you feel good mentally and physically.
• Hygiene is two-thirds of health – so good hygiene will help you stay strong and healthy!
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9.1.2.2 Tips
• Be aware of what emergency number to call at the time of a workplace emergency
• Practice evacuation drills regularly to avoid chaotic evacuations
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As you can see from the pyramid, the lowest level depicts the most basic needs. Maslow believed that our
behaviour is motivated by our basic needs, until those needs are met. Once they are fulfilled, we move to the next
level and are motived by the next level of needs. Let’s understand this better with an example.
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Rupa comes from a very poor family. She never has enough food, water, warmth or rest. According to Maslow,
until Rupa is sure that she will get these basic needs, she will not even think about the next level of needs – her
safety needs. But, once Rupa is confident that her basic needs will be met, she will move to the next level, and her
behaviour will then be motivated by her need for security and safety. Once these new needs are met, Rupa will
once again move to the next level, and be motivated by her need for relationships and friends. Once this need is
satisfied, Rupa will then focus on the fourth level of needs – her esteem needs, after which she will move up to
the fifth and last level of needs – the desire to achieve her full potential.
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Strengths Weaknesses
9.1.3.7 Tips
• Achievement motivation can be learned.
• Don’t be afraid to make mistakes.
• Train yourself to finish what you start.
• Dream big.
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9.1.4.6 Tips
• Don’t get angry when someone tells you the truth and you don’t like what you hear.
• Always be willing to accept responsibility for your mistakes.
9.1.5.1 Tips
• Take regular breaks from your creative work to recharge yourself and gain fresh perspective.
• Build prototypes frequently, test them out, get feedback, and make the required changes.
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9.1.6.3 Tips
• Always complete the most important tasks first.
• Get at least 7 – 8 hours of sleep every day.
• Start your day early.
• Don’t waste too much time on small, unimportant details.
• Set a time limit for every task that you will undertake.
• Give yourself some time to unwind between tasks.
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Unit Objectives
At the end of this unit, you will be able to:
1. Identify the basic parts of a computer
2. Identify the basic parts of a keyboard
3. Recall basic computer terminology
4. Recall basic computer terminology
5. Recall the functions of basic computer keys
6. Discuss the main applications of MS Office
7. Discuss the benefits of Microsoft Outlook
8. Discuss the different types of e-commerce
9. List the benefits of e-commerce for retailers and customers
10. Discuss how the Digital India campaign will help boost e-commerce in India
11. Describe how you will sell a product or service on an e-commerce platform
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9.2.1.4 Tips
• When visiting a .com address, there no need to type http:// or even www. Just type the name of the website
and then press Ctrl + Enter. (Example: Type ‘apple’ and press Ctrl + Enter to go to www.apple.com)
• Press the Ctrl key and press the + or - to increase and decrease the size of text.
• Press F5 or Ctrl + R to refresh or reload a web page.
9.2.2.1 Tips
• Press Ctrl+R as a shortcut method to reply to email.
• Set your desktop notifications only for very important emails.
• Flag messages quickly by selecting messages and hitting the Insert key.
• Save frequently sent emails as a template to reuse again and again.
• Conveniently save important emails as files.
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9.2.3 E-Commerce
What is E-Commerce
E-commerce is the buying or selling of goods and services, or the transmitting of money or data, electronically on
the internet. E-Commerce is the short form for “electronic commerce.”
Examples of E-Commerce:
• Online shopping Online auctions
• Online ticketing
• Electronic payments
• Internet banking
Types of E-Commerce
E-commerce can be classified based on the types of participants in the transaction. The main types of e-commerce
are:
• Business to Business (B2B): Both the transacting parties are businesses.
• Business to Consumer (B2C): Businesses sell electronically to end-consumers.
• Consumer to Consumer (C2C): Consumers come together to buy, sell or trade items to other consumers.
• Consumer-to-Business (C2B): Consumers make products or services available for purchase to companies
looking for exactly those services or products.
• Business-to-Administration (B2A): Online transactions conducted between companies and public
administration.
• Consumer-to-Administration (C2A): Online transactions conducted between individuals and public
administration.
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9.2.3.3 Tips
• Before launching your e-commerce platform, test everything.
• Pay close and personal attention to your social media.
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Unit Objectives
At the end of this unit, you will be able to:
1. Discuss the importance of saving money
2. Discuss the benefits of saving money
3. Discuss the main types of bank accounts
4. Describe the process of opening a bank account
5. Differentiate between fixed and variable costs
6. Describe the main types of investment options
7. Describe the different types of insurance products
8. Describe the different types of taxes
9. Discuss the uses of online banking
10. Discuss the main types of electronic funds transfers
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• Retire: The money you have saved over the years will keep you comfortable when you no longer have the
income you would get from your job.
9.3.1.1 Tips
• Break your spending habit. Try not spending on one expensive item per week, and put the money that you
would have spent into your savings.
• Decide that you will not buy anything on certain days or weeks and stick to your word.
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9.3.2.2 Tips
• Select the right type of account.
• Fill in complete nomination details.
• Ask about fees.
• Understand the rules.
• Check for online banking – it’s convenient!
• Keep an eye on your bank balance.
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9.3.3.1 Tips
• When trying to determine whether a cost is fixed or variable, simply ask the following question: Will the
particular cost change if the company stopped its production activities? If the answer is no, then it is a fixed
cost. If the answer is yes, then it is probably a variable cost.
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• Mutual Funds: Mutual Funds are professionally managed financial instruments that invest money in different
securities on behalf of investors.
• Fixed Deposits: A fixed amount of money is kept aside with a financial institution for a fixed amount of time
in return for interest on the money.
• Real Estate: Loans are taken from banks to purchase real estate, which is then leased or sold with the aim of
making a profit on the appreciated property price.
• Hedge Funds: Hedge funds invest in both financial derivatives and/or publicly traded securities.
• Private Equity: Private Equity is trading in the shares of an operating company that is not publicly listed and
whose shares are not available on the stock market.
• Venture Capital: Venture Capital involves investing substantial capital in a budding company in return for
stocks in that company.
Insurance
There are two types of insurance:
1. Life Insurance
2. Non-Life or General Insurance.
Life Insurance Products
The main life insurance products are:
1. Term Insurance: This is the simplest and cheapest form of insurance. It offers financial protection for a
specified tenure, say 15 to 20 years. In the case of your death, your family is paid the sum assured. In the
case of your surviving the term, the insurer pays nothing.
2. Endowment Policy: This offers the dual benefit of insurance and investment. Part of the premium is allocated
towards the sum assured, while the remaining premium gets invested in equity and debt. It pays a lump sum
amount after the specified duration or on the death of the policyholder, whichever is earlier.
3. Unit-Linked Insurance Plan (ULIP): Here part of the premium is spent on the life cover, while the remaining
amount is invested in equity and debt. It helps develop a regular saving habit.
4. Money Back Life Insurance: While the policyholder is alive, periodic payments of the partial survival benefits
are made during the policy tenure. On the death of the insured, the insurance company pays the full sum
assured along with survival benefits.
5. Whole Life Insurance: It offers the dual benefit of insurance and investment. It offers insurance cover for the
whole life of the person or up to 100 years whichever is earlier.
General Insurance
General Insurance deals with all insurance covering assets like animals, agricultural crops, goods, factories, cars
and so on.
General Insurance Products:
1. Motor Insurance: This can be divided into Four Wheeler Insurance and Two Wheeler Insurance.
2. Health Insurance: The main types of health insurance are individual health insurance, family floater health
insurance, comprehensive health insurance and critical illness insurance.
3. Travel Insurance: This can be categorised into Individual Travel Policy, Family Travel Policy, Student Travel
Insurance and Senior Citizen Health Insurance.
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4. Home Insurance: This protects the house and its contents from risk.
5. Marine Insurance: This insurance covers goods, freight, cargo etc. against loss or damage during transit by
rail, road, sea and/or air.
Taxes
There are two types of taxes:
1. Direct Taxes
2. Indirect Taxes.
Direct Tax
Direct taxes are levied directly on an entity or a person and are non-transferrable. Some examples of Direct Taxes
are:
• Income Tax: This tax is levied on your earning in a financial year. It is applicable to both, individuals and
companies.
• Capital Gains Tax: This tax is payable whenever you receive a sizable amount of money. It is usually of two
types – short term capital gains from investments held for less than 36 months and long term capital gains
from investments held for longer than 36 months.
• Securities Transaction Tax: This tax is added to the price of a share. It is levied every time you buy or sell
shares.
• Perquisite Tax: This tax is levied is on perks that have been acquired by a company or used by an employee.
• Corporate Tax: Corporate tax is paid by companies from the revenue they earn.
Indirect Tax
Indirect taxes are levied on goods or services. Some examples of Indirect Taxes are:
• Sales Tax: Sales Tax is levied on the sale of a product.
• Service Tax: Service Tax is added to services provided in India.
• Value Added Tax: Value Added Tax is levied at the discretion of the state government. The tax is levied on
goods sold in the state. The tax amount is decided by the state.
• Customs Duty & Octroi: Customs Duty is a charge that is applied on purchases that are imported from
another country. Octroi is levied on goods that cross state borders within India.
• Excise Duty: Excise Duty is levied on all goods manufactured or produced in India.
9.3.4.1 Tips
• Think about how quickly you need your money back and pick an investment option accordingly.
• Ensure that you are buying the right type of insurance policy for yourself.
• Remember, not paying taxes can result in penalties ranging from fines to imprisonment.
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RTGS
RTGS stands for Real Time Gross Settlement. This is a real time funds transfer system which enables you to
transfer funds from one bank to another, in real time or on a gross basis. The transferred amount is immediately
deducted from the account of one bank, and instantly credited to the other bank’s account. The RTGS payment
gateway is maintained by the Reserve Bank of India. The transactions between banks are made electronically.
RTGS can be used by individuals, companies and firms to transfer large sums of money. Before remitting funds
through RTGS, you will need to add the beneficiary and his bank account details via your online banking account.
In order to complete this registration, you will require the following information:
• Name of the beneficiary
• Beneficiary’s account number
• Beneficiary’s bank address
• Bank’s IFSC code
IMPS
IMPS stands for Immediate Payment Service. This is a real-time, inter-bank, electronic funds transfer system used
to transfer money instantly within banks across India. IMPS enables users to make instant electronic transfer
payments using mobile phones through both, Mobile Banking and SMS. It can also be used through ATMs and
online banking. IMPS is available 24 hours a day and 7 days a week. The system features a secure transfer gateway
and immediately confirms orders that have been fulfilled.
To transfer money through IMPS, the you need to:
• Register for IMPS with your bank
• Receive a Mobile Money Identifier (MMID) from the bank
• Receive a MPIN from the bank
Once you have both these, you can login or make a request through SMS to transfer a particular amount to a
beneficiary.
For the beneficiary to receive the transferred money, he must:
• Link his mobile number with his respective account
• Receive the MMID from the bank
In order to initiate a money transfer through IMPS, you will need to enter the following information:
• The beneficiary’s mobile number
• The beneficiary’s MMID
• The transfer amount
• Your MPIN
As soon as money has been deducted from your account and credited into the beneficiary’s account, you will be
sent a confirmation SMS with a transaction reference number, for future reference.
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9.3.5.2 Tips
• Never click on any links in any e-mail message to access your online banking website.
• You will never be asked for your credit or debit card details while using online banking.
• Change your online banking password regularly.
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Unit Objectives
At the end of this unit, you will be able to:
1. Discuss the steps to prepare for an interview
2. Discuss the steps to create an effective Resume
3. Discuss the most frequently asked interview questions
4. Discuss how to answer the most frequently asked interview questions
5. Discuss basic workplace terminology
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9.4.1.1 Tips
• Ask insightful and probing questions.
• When communicating, use effective forms of body language like smiling, making eye contact, and actively
listening and nodding. Don’t slouch, play with nearby items, fidget, chew gum, or mumble.
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9.4.2.2 Tips
• Keep your resume file name short, simple and informational.
• Make sure the resume is neat and free from typing errors.
• Always create your resume on plain white paper.
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9.4.3.1 Tips
• Be honest and confident while answering.
• Use examples of your past experiences wherever possible to make your answers more impactful.
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• Contract Employee: An employee who works for one organization that sells said employee’s services to
another company, either on a project or time basis.
• Contract of Employment: When an employee is offered work in exchange for wages or salary, and accepts
the offer made by the employer, a contract of employment exists.
• Corporate Culture: The beliefs and values shared by all the members of a company, and imparted from one
generation of employees to another.
• Counter Offer/Counter Proposal: A negotiation technique used by potential candidates to increase the
amount of salary offered by a company.
• Cover Letter: A letter that accompanies a candidate’s resume. It emphasizes the important points in the
candidate’s resume and provides real examples that prove the candidate’s ability to perform the expected
job role.
• Curriculum Vitae (CV)/Resume: A summary of a candidate’s achievements, educational background, work
experience, skills and strengths.
• Declining Letter: A letter sent by an employee to an employer, turning down the job offer made by the
employer to the employee.
• Deductions: Amounts subtracted from an employee’s pay and listed on the employee’s pay slip.
• Discrimination: The act of treating one person not as favourably as another person.
• Employee: A person who works for another person in exchange for payment.
• Employee Training: A workshop or in-house training that an employee is asked to attend by his or her
superior, for the benefit of the employer.
• Employment Gaps: Periods of unemployed time between jobs.
• Fixed-Term Contract: A contract of employment which gets terminated on an agreed-upon date.
• Follow-Up: The act of contacting a potential employer after a candidate has submitted his or her resume.
• Freelancer/Consultant/Independent Contractor: A person who works for him or herself and pitches for
temporary jobs and projects with different employers.
• Holiday: Paid time-off from work.
• Hourly Rate: The amount of salary or wages paid for 60 minutes of work.
• Internship: A job opportunity offered by an employer to a potential employee, called an intern, to work at
the employer’s company for a fixed, limited time period.
• Interview: A conversation between a potential employee and a representative of an employer, in order to
determine if the potential employee should be hired.
• Job Application: A form which asks for a candidate’s information like the candidate’s name, address, contact
details and work experience. The purpose of a candidate submitting a job application, is to show that
candidate’s interest in working for a particular company.
• Job Offer: An offer of employment made by an employer to a potential employee.
• Job Search Agent: A program that enables candidates to search for employment opportunities by selecting
criteria listed in the program, for job vacancies.
• Lay Off: A lay off occurs when an employee is temporarily let go from his or her job, due to the employer not
having any work for that employee.
• Leave: Formal permission given to an employee, by his or her employer, to take a leave of absence from work.
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• Letter of Acceptance: A letter given by an employer to an employee, confirming the offer of employment
made by the employer, as well as the conditions of the offer.
• Letter of Agreement: A letter that outlines the terms of employment.
• Letter of Recommendation: A letter written for the purpose of validating the work skills of a person.
• Maternity Leave: Leave taken from work by women who are pregnant, or who have just given birth.
• Mentor: A person who is employed at a higher level than you, who offers you advice and guides you in your
career.
• Minimum wage: The minimum wage amount paid on an hourly basis.
• Notice: An announcement made by an employee or an employer, stating that the employment contract will
end on a particular date.
• Offer of Employment: An offer made by an employer to a prospective employee that contains important
information pertaining to the job being offered, like the starting date, salary, working conditions etc.
• Open-Ended Contract: A contract of employment that continues till the employer or employee terminates it.
• Overqualified: A person who is not suited for a particular job because he or she has too many years of
work experience, or a level of education that is much higher than required for the job, or is currently or was
previously too highly paid.
• Part-Time Worker: An employee who works for fewer hours than the standard number of hours normally
worked.
• Paternity Leave: Leave granted to a man who has recently become a father.
• Recruiters/Headhunters/Executive Search Firms: Professionals who are paid by employers to search for
people to fill particular positions.
• Resigning/Resignations: When an employee formally informs his or her employer that he or she is quitting
his or her job.
• Self-Employed: A person who has his or her own business and does not work in the capacity of an employee.
• Time Sheet: A form that is submitted to an employer, by an employee, that contains the number of hours
worked every day by the employee.
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Unit Objectives
At the end of this unit, you will be able to:
1. Discuss the concept of entrepreneurship
2. Discuss the importance of entrepreneurship
3. Describe the characteristics of an entrepreneur
4. Describe the different types of enterprises
5. List the qualities of an effective leader
6. Discuss the benefits of effective leadership
7. List the traits of an effective team
8. Discuss the importance of listening effectively
9. Discuss how to listen effectively
10. Discuss the importance of speaking effectively
11. Discuss how to speak effectively
12. Discuss how to solve problems
13. List important problem solving traits
14. Discuss ways to assess problem solving skills
15. Discuss the importance of negotiation
16. Discuss how to negotiate
17. Discuss how to identify new business opportunities
18. Discuss how to identify business opportunities within your business
19. Understand the meaning of entrepreneur
20. Describe the different types of entrepreneurs
21. List the characteristics of entrepreneurs
22. Recall entrepreneur success stories
23. Discuss the entrepreneurial process
24. Describe the entrepreneurship ecosystem
25. Discuss the government’s role in the entrepreneurship ecosystem
26. Discuss the current entrepreneurship ecosystem in India
27. Understand the purpose of the Make in India campaign
28. Discuss the relationship between entrepreneurship and risk appetite
29. Discuss the relationship between entrepreneurship and resilience
30. Describe the characteristics of a resilient entrepreneur
31. Discuss how to deal with failure
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9.5.1.5 Tips
• Learn from others’ failures.
• Be certain that this is what you want.
• Search for a problem to solve, rather than look for a problem to attach to your idea.
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3. The ability to collaborate: Every member should feel entitled to provide regular feedback on new ideas.
4. Initiative: The team should consist of proactive individuals. The members should have the enthusiasm to
come up with new ideas, improve existing ideas, and conduct their own research.
5. Visionary members: The team should have the ability to anticipate problems and act on these potential
problem before they turn into real problems.
6. Great adaptability skills: The team must believe that change is a positive force. Change should be seen as the
chance to improve and try new things.
7. Excellent organizational skills: The team should have the ability to develop standard work processes, balance
responsibilities, properly plan projects, and set in place methods to measure progress and ROI.
9.5.2.5 Tips
• Don’t get too attached to your original idea. Allow it to evolve and change.
• Be aware of your weaknesses and build a team that will complement your shortfalls.
• Hiring the right people is not enough. You need to promote or incentivize your most talented people to keep
them motivated.
• Earn your team’s respect
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9.5.3.4 Tips
• If you’re finding it difficult to focus on what someone is saying, try repeating their words in your head.
• Always maintain eye contact with the person that you are communicating with, when speaking as well as
listening. This conveys and also encourages interest in the conversation.
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9.5.4.5 Tips
• Know exactly what you want before you work towards getting it
• Give more importance to listening and thinking, than speaking
• Focus on building a relationship rather than winning
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Opportunity Analysis
Once you have identified an opportunity, you need to analyze it. To analyze an opportunity, you must:
• Focus on the idea
• Focus on the market of the idea
• Talk to industry leaders in the same space as the idea
• Talk to players in the same space as the idea
9.5.5.1 Tips
• Remember, opportunities are situational.
• Look for a proven track record.
• Avoid the latest craze.
• Love your idea.
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Every entrepreneurship support ecosystem is unique and all the elements of the ecosystem are interdependent.
Although every region’s entrepreneurship ecosystem can be broadly described by the above features, each
ecosystem is the result of the hundred elements interacting in highly complex and particular ways.
Entrepreneurship ecosystems eventually become (largely) self-sustaining. When the six domains are resilient
enough, they are mutually beneficial. At this point, government involvement can and should be significantly
minimized. Public leaders do not need to invest a lot to sustain the ecosystem. It is imperative that the
entrepreneurship ecosystem incentives are formulated to be self-liquidating, hence focusing on sustainability of
the environment.
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3. Universities, research labs and the government need to play the role of enablers in the entrepreneurship
support ecosystem.
4. Policymakers need to focus on reducing the obstacles such as corruption, red tape and bureaucracy.
5. We need to improve our legal systems and court international venture capital firms and bring them to India.
6. We must devise policies and methods to reach the secondary and tertiary towns in India, where people do
not have access to the same resources available in the cities.
Today, there is a huge opportunity in this country to introduce innovative solutions that are capable of scaling up,
and collaborating within the ecosystem as well as enriching it.
9.5.6.7 Tips
• Research the existing market, network with other entrepreneurs, venture capitalists, angel investors, and
thoroughly review the policies in place to enable your entrepreneurship.
• Failure is a stepping stone and not the end of the road. Review yours and your peers’ errors and correct them
in your future venture.
• Be proactive in your ecosystem. Identify the key features of your ecosystem and enrich them to ensure self-
sustainability of your entrepreneurship support ecosystem.
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aspirations. A resilient person is someone who is capable of easily and quickly recovering from setbacks. For the
entrepreneur, resilience is a critical trait. Entrepreneurial resilience can be enhanced in the following ways:
• By developing a professional network of coaches and mentors
• By accepting that change is a part of life
• By viewing obstacles as something that can be overcome
Characteristics of a Resilient Entrepreneur
The characteristics required to make an entrepreneur resilient enough to go the whole way in their business
enterprise are:
• A strong internal sense of control
• Strong social connections
• Skill to learn from setbacks
• Ability to look at the bigger picture
• Ability to diversify and expand
• Survivor attitude
• Cash-flow conscious habits
• Attention to detail
9.5.7.1 Tips
• Cultivate a great network of clients, suppliers, peers, friends and family. This will not only help you promote
your business, but will also help you learn, identify new opportunities and stay tuned to changes in the
market.
• Don’t dwell on setbacks. Focus on what the you need to do next to get moving again.
• While you should try and curtail expenses, ensure that it is not at the cost of your growth.
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9.5.8.1 Tips
• Remember that nothing is impossible.
• Identify your mission and your purpose before you start.
• Plan your next steps – don’t make decisions hastily.
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Unit Objectives
At the end of this unit, you will be able to:
1. Discuss how market research is carried out
2. Describe the 4 Ps of marketing
3. Discuss the importance of idea generation
4. Recall basic business terminology
5. Discuss the need for CRM
6. Discuss the benefits of CRM
7. Discuss the need for networking
8. Discuss the benefits of networking
9. Understand the importance of setting goals
10. Differentiate between short-term, medium-term and long-term goals
11. Discuss how to write a business plan
12. Explain the financial planning process
13. Discuss ways to manage your risk
14. Describe the procedure and formalities for applying for bank finance
15. Discuss how to manage your own enterprise
16. List important questions that every entrepreneur should ask before starting an enterprise
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Primary research
Primary research can be of two types:
• Exploratory: This is open-ended and usually involves detailed, unstructured interviews.
• Specific: This is precise and involves structured, formal interviews. Conducting specific research is the more
expensive than conducting exploratory research.
Secondary research
Secondary research uses outside information. Some common secondary sources are:
• Public sources: These are usually free and have a lot of good information. Examples are government
departments, business departments of public libraries etc.
• Commercial sources: These offer valuable information but usually require a fee to be paid. Examples are
research and trade associations, banks and other financial institutions etc.
• Educational institutions: These offer a wealth of information. Examples are colleges, universities, technical
institutes etc.
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9.6.1.2 Tips
• Keep in mind that good ideas do not always have to be unique.
• Remember that timing plays a huge role in determining the success of your idea.
• Situations and circumstances will always change, so be flexible and adapt your idea accordingly.
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»» Increased sales
»» Identification of customer needs
»» Cross-selling of products
• It results in better marketing of one’s products or services
• It enhances customer satisfaction and retention
• It improves profitability by identifying and focusing on the most profitable customers
9.6.3.2 Tips
• Use social media interactions to identify needs and gather feedback.
• When networking, ask open-ended questions rather than yes/no type questions.
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• Step 2: Organize all your important financial documents. Maintain a file to hold your investment details,
bank statements, tax papers, credit card bills, insurance papers and any other financial records.
• Step 3: Calculate your net worth. This means figure out what you own (assets like your house, bank accounts,
investments etc.), and then subtract what you owe (liabilities like loans, pending credit card amounts etc.)
the amount you are left with is your net worth.
• Step 4: Make a spending plan. This means write down in detail where your money will come from, and
where it will go.
• Step 5: Build an emergency fund. A good emergency fund contains enough money to cover at least 6 months’
worth of expenses.
• Step 6: Set up your insurance. Insurance provides long term financial security and protects you against risk.
Risk Management
As an entrepreneur, it is critical that you evaluate the risks involved with the type of enterprise that you want to
start, before you begin setting up your company. Once you have identified potential risks, you can take steps to
reduce them. Some ways to manage risks are:
• Research similar business and find out about their risks and how they were minimized.
• Evaluate current market trends and find out if similar products or services that launched a while ago are still
being well received by the public.
• Think about whether you really have the required expertise to launch your product or service.
• Examine your finances and see if you have enough income to start your enterprise.
• Be aware of the current state of the economy, consider how the economy may change over time, and think
about how your enterprise will be affected by any of those changes.
• Create a detailed business plan.
9.6.4.2 Tips
• Ensure all the important elements are covered in your plan.
• Scrutinize the numbers thoroughly.
• Be concise and realistic.
• Be conservative in your approach and your projections.
• Use visuals like charts, graphs and images wherever possible.
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• Experience in business
• Good reputation
The Procedure
To apply for funding the following procedure will need to be followed.
• Submit your application form and all other required documents to the bank.
• The bank will carefully assess your credit worthiness and assign ratings by analyzing your business information
with respect to parameters like management, financial, operational and industry information as well as past
loan performance.
• The bank will make a decision as to whether or not you should be given funding.
9.6.5.3 Tips
• Get advice on funding options from experienced bankers.
• Be cautious and avoid borrowing more than you need, for longer than you need, at an interest rate that is
higher than you are comfortable with.
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9.6.6.1 Tips
• Get advice on funding options from experienced bankers.
• Be cautious and avoid borrowing more than you need, for longer than you need, at an interest rate that is
higher than you are comfortable with.
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• Have others attempted to solve this problem before? Did they succeed or fail?
• Do I have a mentor1 or industry expert that I can call on?
• Who is my ideal customer2?
• Who are my competitors3?
• What makes my business idea different from other business ideas?
• What are the key features of my product or service?
• Have I done a SWOT4 analysis?
• What is the size of the market that will buy my product or service?
• What would it take to build a minimum viable product5 to test the market?
• How much money do I need to get started?
• Will I need to get a loan?
• How soon will my products or services be available?
• When will I break even6 or make a profit?
• How will those who invest in my idea make a profit?
• How should I set up the legal structure7 of my business?
• What taxes8 will I need to pay?
• What kind of insurance9 will I need?
• Have I reached out to potential customers for feedback
9.6.6.3 Tips
• It is very important to validate your business ideas before you invest significant time, money and resources
into it.
• The more questions you ask yourself, the more prepared you will be to handle to highs and lows of starting
an enterprise.
Footnotes:
1. A mentor is a trusted and experienced person who is willing to coach and guide you.
2. A customer is someone who buys goods and/or services.
3. A competitor is a person or company that sells products and/or services similar to your products and/or
services.
4. SWOT stands for Strengths, Weaknesses, Opportunities and Threats. To conduct a SWOT analysis of your
company, you need to list down all the strengths and weaknesses of your company, the opportunities that
are present for your company and the threats faced by your company.
5. A minimum viable product is a product that has the fewest possible features, that can be sold to customers,
for the purpose of getting feedback from customers on the product.
6. A company is said to break even when the profits of the company are equal to the costs.
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7. The legal structure could be a sole proprietorship, partnership or limited liability partnership.
8. There are two types of taxes – direct taxes payable by a person or a company, or indirect taxes charged on
goods and/or services.
9. There are two types of insurance – life insurance and general insurance. Life insurance covers human life
while general insurance covers assets like animals, goods, cars etc.
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Annexure - Excercises
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