PLUMBING PPR-Pipe Deso

Download as pdf or txt
Download as pdf or txt
You are on page 1of 11

Shanghai Deso Industrial Co.

, Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]

DESO PPR Pipe System


Nowadays, polypropylene is one of the most extensively used plastics in the world due to its
diverse applications and being economical.

DESO PP-R (Type 3) Pipes and Fittings are made of High Molecular Weight Polypropylene
Random Copolymers suitably stabilized for high temperature applications and especially with
high environmental stress cracking resistance that means long service life. Depending on
pressure it is possible to use DESO PP-R pipes for constant temperatures up to 70 ℃ with
service life of more than 50 years. Peak temperatures of 110℃ arising from short disruptions
are unproblematic.

DESO PP-R (Type 3) Pipes and Fittings are produced according to German standards
DIN8077/8078. The raw materials are Vestolen P9421 imported from SABIC
Europetrochemicals. The production process used for PP-R pipes on the easy workability of
this material makes it possible to obtain extremely smooth inner surface. The products have
obtained Sweden Bodycote Polymer AB Institution 8760 Hours Product Test, etc. And now we
are applying for German SKZ certificate.

Following the business principle of ”Achieving mutual benefits from good cooperation” and
“Quality is the life of the enterprise”. We have established good sale network around the world.
We'd like to cooperate with new and old customer to build up splendid future.

Advantages

DESO PP-R system provides combination of benefits in handling cold and hot water, as it
provides:

• Long durability due to the high resistance to aggressive elements, which gives the
system extremely long service life of 50 years and more.
• Incomparable smooth and porosity-free internal surface of both pipes and fittings.
Which results in a very low pressure loss and absence of incrustation (reduction of
section due to the limestone and scaling). Nontoxic and Physiologically harmless
material.
• Resistance to bacteriological attack thus enabling safe potable water transfers.
• Resistance to wide range of chemicals and so corrosion is avoided in service lines.
• Good impact strength so as to be used in all environments and around buildings.
• Heat preservation and energy – saving abilities. The heat conductivity of PP-R pipes
are much lesser than metals and hence offer significantly high levels of heat
preservation for transported fluids.
• High acoustic insulation against fluid noise. The fluid flow and hydraulic shocks with
in the building create noise which can be very well avoided by the noise absorption
ability of PP-R materials.
• Lighter weight compared to the metallic piping systems (1/9 of the steel specific
gravity).
• Convenient and reliable installation methods. The PP-R pipes can even be installed in
suspended form under ceiling without problem of flexion.
• Easy connectivity over a complex network.
Shanghai Deso Industrial Co., Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]
• No perforation caused by electrical currents.
• No furring while cutting.
• Cost effective pipeline network.
• Safe environment with recyclable ability.

Production Standards

DESO PP-R system is produced according to the following German Standards:


DIN1988 Drinking Water Supply Systems
DIN8077 Polypropylene Pipes: Dimensions
DIN8078 Polypropylene Pipes: Testing Methods
DIN16962 Polypropylene Pipes: Quality Control and Connections
DIN16928 Thermostatic Pipes: Pipe Constructions
DIN4109 Sound insulation in Building Constructions
DIN8076 Metal Threaded Joints Testing Method
DIN2999 Rules for Fittings with Threaded Metallic Inserts
DVS2206 Regulations for the Welding of Thermostatic Material
DVS207 Welding of Thermoplastic Materials by means of Heating Tools

Technical Index

Polypropylene Material Properties


Property Test method Unit Value
Melt flow rate ISO1133
MFR 190/5 g/10min 0.5
NFR 230/2.16 g/10min 0.3
MFR 230/5 g/10min 1.5
Density ISO1183 Kg/m3 898
Flexural modulus ASTM D790 Mpa 900
Tensile properties ISO 37
Tensile stress at yield Mpa 27
Tensile strength at break Mpa 32
Elongation at break % >50
Impact strength (Charpy) ISO 179/1eU
23℃ KJ/㎡ No failure
0℃ KJ/㎡ No failure
-10℃ KJ/㎡ No failure
Notched impact strength ISO 179/1eA
(Charpy)
KJ/㎡ 30
23℃
KJ/㎡ 4
0℃
KJ/㎡ 2.5
-10℃

Ball indentation hardness ISO 2039 T1 (132N) Mpa 43

Coefficient of linear thermal


VDE 0304 Part1§4 K-1 1.5×10-4
expansion
Shanghai Deso Industrial Co., Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]
Thermal conductivity DIN 52612 W/Mk 0.24

Specific heat Adiabatic calorimeter KJ/kg K 2.0

Vicat softening temperature


At 10N ISO 306/A ℃ 130
At 50N ISO 306/B ℃ 61

Pressure and Temperature


DESO PP-R pipes are PN10, PN16 and PN20 as recommended by the international
standards. The following table shows the lifetime of DESO Polypropylene pipes and
fittings at various selected pressures and temperatures.

Pipe S 5 Pipe S 3.2 Pipe S 2.5


Service life Pipe SDR 11 Pipe SDR 7.4 Pipe SDR 6
Temperature
(Years) Pipe PN 10 Pipe PN 16 Pipe PN 20
Maximum permissible working pressure, in bar
10 19.3 30.6 38.5
10℃ 50 18.2 28.8 36.3
100 17.7 28.1 35.4
10 16.4 26.1 32.8
20℃ 50 15.5 24.5 30.9
100 15 23.8 29.9
10 13.9 22.0 27.7
30℃ 50 13.1 20.7 26.1
100 12.8 20.2 25.5
10 11.8 18.7 23.6
40℃ 50 11 17.5 22.0
100 10.7 16.9 21.3
10 9.9 15.7 19.7
50℃
50 9.3 14.7 18.5
10 8.3 13.2 16.6
60℃
50 7.7 12.1 15.3
10 7 11.1 14.0
70℃
50 5.1 8.1 10.2
10 4.8 7.6 9.6
80℃
25 3.8 6.1 7.6
5 3.0 4.8 6.1
95℃
10 2.6 4.0 5.1
Shanghai Deso Industrial Co., Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]

Hydrostatic Pressure Performance


Long-term Resistance to Hydrostatic
Pressure Loss
Pressure of DESO PP-R Pipes

PPR PIPES

Series:PN10/SDR11/S5 Color: Blue, Gray, Green, White Length:4m/ 5.8m


Wall Internal Water
Pipe Diameter
Thickness Diameter Content
Art-No. Dimension Packing unit d(mm) s(mm) d1(mm) 1/m
10020 20mm 100m 20 1.9 16.2 0.206
10025 25mm 100m 25 2.3 20.4 0.327
10032 32mm 40m 32 2.9 26.0 0.531
10040 40mm 40m 40 3.7 32.6 0.834
10050 50mm 20m 50 4.6 40.8 1.307
10063 63mm 20m 63 5.8 51.4 2.075
10075 75mm 20m 75 6.8 61.2 2.941
10090 90mm 12m 90 8.2 73.6 4.254
10110 110mm 8m 110 10.0 90.0 6.362
10160 160mm 4m 160 14.6 130.8 -

Series:PN16/SDR7.4/S3.2 Color: Blue, Gray, Green, White Length:4m/ 5.8m

Wall Internal Water


Pipe Diameter
Thickness Diameter Content
Art-No. Dimension Packing unit d(mm) s(mm) d1(mm) 1/m
12020 20mm 100m 20 2.8 14.4 0.163
12025 25mm 100m 25 3.5 18.0 0.254
12032 32mm 40m 32 4.4 23.0 0.415
12040 40mm 40m 40 5.5 28.8 0.651
Shanghai Deso Industrial Co., Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]
12050 50mm 20m 50 6.9 36.2 1.029
12063 63mm 20m 63 8.6 45.6 1.633
12075 75mm 20m 75 10.3 54.2 2.307
12090 90mm 12m 90 12.3 65.0 3.318
12110 110mm 8m 110 15.1 79.6 5.674

Series:PN20/SDR6/S2.5 Color: Blue, Gray, Green, White Length:4m/ 5.8m

Wall Internal Water


Pipe Diameter
Thickness Diameter Content
Art-No. Dimension Packing unit d(mm) s(mm) d1(mm) 1/m
13020 20mm 100m 20 3.4 13.2 0.137
13025 25mm 100m 25 4.2 16.6 0.216
13032 32mm 40m 32 5.4 21.2 0.353
13040 40mm 40m 40 6.7 26.6 0.556
13050 50mm 20m 50 8.3 33.2 0.866
10063 63mm 20m 63 10.5 42.0 1.385
13075 75mm 20m 75 12.5 50.0 1.963
13090 90mm 12m 90 15.0 60.0 2.827
13110 110mm 8m 110 18.3 73.2 4.208

DESO PP-R/Aluminium composite pipe System


DESO PP-R/Aluminium composite pipe is
composite pipe of five layers, inside and
outside layers of which are made of PP-R,
tightly bonded with melt adhesive to the
mid-layer of aluminum core which is
longitudinally welded in an overlapping way.
The inside and outside layers of PP-R ma ke
layer of AL is 100% of gas/oxygen tight. All
these giving it advantages of both metal
and plastic pipes, but eliminates their own
disadvantages.
Advantages of PP-R/AI Composite Pipes Over PP-R Pipes
Advantages of PP-R/Al Composite Pipes Over PP-R Pipes Greatly reduced linear expansion
coefficient, only 1/4 of that of PP-R material.
100% oxygen tightness, very suitable for heating systems.
Improved resistant to impulse under low temperature, resistant to uv-rays.
Woking under higher temperature and higher pressure.
Easily detected by detector when embedded, owing to the metal layer in the middle.
Specification
Material: PP-R joint with aluminium Colour: Green, Gray, White, Blue
Supply length: Overall lengths of 4 meters as well as other demanded lengths
Shanghai Deso Industrial Co., Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]

Nominal Outer Thickness of Inner layer(mm)


Diameter(mm) S5,SDR11 S3.2,SDR7.4 S2.5,SDR6

20 1.9 2.8 3.4


25 2.3 3.5 4.2
32 2.9 4.4 5.4
40 3.7 5.5 6.7
50 4.6 3.9 8.3
63 5.8 8.6 10.5

*Fitting and accessories are as the same as those of PP-R pipe system,and special paners are
needed as well.
DESO PP-R/Fibre Composite Pipe System

DESO PP-R/Fibre Composite Pipe of


three layers, Inside and outside layers of
which are made of PP-R, the mid-layer is
made of PP-R/Fibre composite, which
greatly improves the characters of pipes
as used for transfer of
hot water.

Advantages of PP-R/Fibre Composite Pipes


Greatly reduced linear expansion coefficient, only 30% of that of PP-R
material.
Higher strength and stability of dimension.
Improved resistant of impulse under low temperature.
Excellent resistance to high temperature.

Nominal Outer Thickness of Inner layer(mm)


Diameter(mm) S5,SDR11 S3.2,SDR7.4 S2.5,SDR6

20 1.9 2.8 3.4


25 2.3 3.5 4.2
32 2.9 4.4 5.4
40 3.7 5.5 6.7
50 4.6 3.9 8.3
63 5.8 8.6 10.5

*Fitting and accessories are as same those PP-R pipe system.


Shanghai Deso Industrial Co., Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]
PPR Fittings

Items Art No. Size Items Art No. Size Items Art No. Size
20020 20mm 24020 20mm 32520 25/20mm
20025 25mm 24025 25mm 33220 32/20mm
20032 32mm 24032 32mm 33225 32/25mm
20040 40mm 24040 40mm 34020 40/20mm
20050 50mm 24050 50mm 34025 40/25mm
20063 63mm 24063 63mm 34032 40/32mm
20075 75mm 24075 75mm 35020 50/20mm
20090 90mm 24090 90mm 35025 50/25mm
20110 110mm 24110 110mm 35032 50/32mm
21020 20mm 25020 20mm 35040 50/40mm
21025 25mm 25025 25mm 36320 63/20mm
21032 32mm 25032 32mm 36325 63/25mm
21040 40mm 26032 32mm 36332 63/32mm
21050 50mm 26040 40mm 36340 63/40mm
21063 63mm 26050 50mm 36350 63/50mm
21075 75mm 26063 63mm 37540 75/40mm
21090 90mm 26075 75mm 37550 75/50mm
21110 110mm 26090 90mm 37563 75/63mm
22020 20mm 26110 110mm 39050 90/50mm
22025 25mm 27032 32mm 39063 90/63mm
22032 32mm 27040 42mm 39075 90/75mm
22040 40mm 27050 50mm 31163 110/63mm
22050 50mm 27063 63mm 31175 110/75mm
22063 63mm 27075 75mm 31190 110/90mm
22075 75mm 27090 90mm 40020 20mm
22090 70mm 27110 110mm 40025 25mm
22110 110mm 28020 20mm 40032 32mm
23020 20mm 28025 25mm 62520 25/20/25mm
22025 25mm 28032 32mm 63220 32/20/32mm
22032 32mm 29020 20mm 63225 32/25/32mm
22040 40mm 29025 25mm 64020 40/20/40mm
22050 50mm 29032 32mm 64025 40/25/40mm
22063 63mm 30020 20mm 64032 40/32/40mm

22075 75mm 30025 25mm 65020 50/20/50mm

22090 90mm 42520 25/20mm 65025 50/25/50mm


22110 110mm 43220 32/20mm 65040 50/40/50mm
43225 32/25mm 66320 63/20/63mm
66325 63/25/63mm
66332 63/32/63mm
Shanghai Deso Industrial Co., Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]
66340 60/40/63mm 85020 20mm
66350 63/50/63mm 762012 20XRP1/2"f 85025 25mm
67532 75/32/75mm 85032 32mm
67540 75/40/75mm 762512 25XRP1/2"f 90020 20mm
67550 75/50/75mm 762534 25XRP3/4"f 90025 25mm
67563 75/63/75mm 763234 32X3/4"f 90032 32mm
69040 90/40/90mm 763210 32XRP1"f 90020s 20mm
69050 90/50/90mm 772012 20XR1/2"m 90025s 25mm
69063 90/63/90mm 772512 25XR1/2"m 90032s 32mm
69075 90/75/90mm 772534 25XR3/4"m 91020 M7-20mm
61150 110/50/110mm 773234 32X3/4"f 91025 M7-25mm
61163 110/63/110mm 763210 32XR1"m 91032 M7-32mm
61175 110/75/110mm 782012 20XR1/2"m 91040 M7-40mm
61190 110/90/110mm 782534 25XR3/4"m 91050 M7-50mm
702012 20XRP1/2"f 783210 32XR1"m 91063 M8-63mm
702512 25XRP1/2"f 784014 40XR1-1/4"m 91075 M8-75mm
702534 25XRP3/4"f 785012 50XR1-1/2"m 91090 M10-90mm
703234 32X3/4"f 786320 63XR2"m 91110 M10-110mm
703210 32XRP1"f 792012 20XRP1/2"f 92020 20mm
704014 40XRP1-1/4"f 792534 25XRP3/4"f 92025 25mm
705012 50XRP1-1/2"f 793210 32XRP1"f 92032 32mm
706320 63XRP2"f 794014 40XRP1-1/4"f 92040 40mm
712012 20XR1/2"m 795012 50XRP1-1/2"f 92050 50mm
712512 25XR1/2"m 796320 63XRP2"f 92063 63mm
712534 25XR3/4"m 80020 20mm 92075 75mm
713234 32XR3/4"f 80025 25mm 92090 90mm
713210 32XR1"m 80032 32mm 92110 110mm
714014 40XR1-1/4"m 80040 40mm 92160 160mm
715012 50XR1-1/2"m 80050 50mm 94040 20-40mm
716320 63XR2"m 80063 63mm 94063 20-63mm
722012 20XRP1/2"f 81020 20mm 94110 50-110mm
722512 25XRP1/2"f 81025 25mm 95707 7mm

722534 25XRP3/4"f 81032 32mm 95711 11mm

723210 32XRP1"f 82020 20X20mm 98032 20-32mm


742012 20XRP1/2"f 82025 25X25mm 98063 20-63mm
742512 25XRP1/2"f 82032 32X32mm 98075 75-110mm
84020 20mm 82040 40X40mm 832012 20XRP1/2"f
84025 25mm 82050 50X50mm 832534 25XRP3/4"f
84032 32mm 82063 63X63mm 833210 32XRP1"f
Shanghai Deso Industrial Co., Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]
Shanghai Deso Industrial Co., Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]
Electric Welding

The electric coupling can be used for repairs or welds after installation of the pipes, using the
electric welder.

Sequence of operations

1. Prepare the pipes to be welded so that they are cut perpendicular to their length, using the
special pipe cutter

2. Clean the joint area.

3. After marking the connection depth on the pipes, fit them into the coupling, ensuring that
the ends of the pipes are as close to each other as possible and properly aligned.

4. Prepare the welder, making sure that it is connected to a mains power supply of 220 V 50
Hz, and that the power supply lead is completely extended.

5. Connect the wire terminals to the terminals on the coupling, ensuring that the weight of the
wires does not rest on the joint.

6. Start welding, following the instructions on the welder.

7. Make sure that no stresses are applied to the pipes during welding and the subsequent
cooling phase (at least 10 minutes).

8. Wait at least 1 hour before pressurizing the system.

Repair

If a hole is accidentally made in the pipe (with a drill bit, for example) and if the hole is in only
one side of the pipe, it can be repaired using the hole repairer die, bearing in mind that the
pipe size must be compatible with the die diameter.

• Clean and dry the part to be repaired.

• Fit the male part of the hole repair die into the hole; it must melt the surface to be welded.
The die has a metal bush which can be adjusted by the operator to suit the pipe thickness, to
ensure that the die cannot be inserted too far and melt the other side of the pipe. To make
this adjustment, undo the screw which fixes the bush and then move it along the die.

• At the same time as the male part of the die melts the area around the hole, the female part
melts the repair bar.

• Once the heating time has passed (5 sec.) the repair bar must be inserted in the hole. When
this operation is complete, wait for everything to cool and then cut off the excess part of the
repair bar.
Shanghai Deso Industrial Co., Ltd
Tel:0086-21-64145751 Fax:0086-21-64145447 Website: www.deso.com.cn Email: [email protected]
If the diameter of the hole to be repaired is greater than that of the die, or both sides of the
pipe are punctured, the piece of pipe must be cut out and the repair made using normal pipe
or fittings, or more easily using the electric couplings.

You might also like