Repos 8010

Digitaler Stellungsregler REpos-8010
Digital positioner
Positionneur digital
20. General Information ......................................................................................................................................................................35

20.1 Warning! ....................................................................................................................................................................................................... 35
21. Technical details ...........................................................................................................................................................................35
21.1 Electromagnetic compatibility (EMC) ........................................................................................................................................................... 35
21.2 Electrical details ........................................................................................................................................................................................... 35
22. Feedback potentiometer installation and adjustment ...............................................................................................................36
22.1 Pre-conditions required for adjustment of the feedback potentiometer ....................................................................................................... 36
22.2 Required parts ............................................................................................................................................................................................. 37
23. Installation REpos.........................................................................................................................................................................39
23.1 Required parts ............................................................................................................................................................................................. 39
24. Wiring diagram REact 15E ...........................................................................................................................................................43
25. Wiring diagram REact 30/ 60/ 100 ................................................................................................................................................44
26. Wiring diagram REact 60E-170 / …100E-090 ..............................................................................................................................45
27. Wiring diagram REact 30-DC/ 60-DC/ 100-DC ............................................................................................................................46
28. Wiring diagram REact 30-DC/ 60-DC/ 100-DC with int. power supply ......................................................................................47
29. Electrical connections ..................................................................................................................................................................48
19.10.2017 REpos-8010.docx Technische Änderungen vorbehalten / Technical changes reserved / Modifications techniques sous réserve page 33
Digital positioner
30. Operation .......................................................................................................................................................................................49

30.1 Operation ..................................................................................................................................................................................................... 50
30.2 Automatic mode operation ........................................................................................................................................................................... 50
30.3 Manual mode operation ............................................................................................................................................................................... 50
30.4 Menu navigation ........................................................................................................................................................................................... 50
30.5 Editing parameter ......................................................................................................................................................................................... 50
31. General menu map ........................................................................................................................................................................51
31.1 Diagnostic menu map .................................................................................................................................................................................. 52
31.2 Diagnostic data ............................................................................................................................................................................................ 53
31.3 Configuration menu map.............................................................................................................................................................................. 54
31.4 Configuration parameter .............................................................................................................................................................................. 55
31.5 General operation commands menu map ................................................................................................................................................... 56
32. Commands ....................................................................................................................................................................................57
32.1 Auto Initialization Procedure ........................................................................................................................................................................ 57
32.2 Auto initialization procedure menu map ....................................................................................................................................................... 58
32.3 Input calibration procedure menu map ........................................................................................................................................................ 59
33. Setpoint vs Effective Actuator Direction (SpRv) ........................................................................................................................60
34. Split Range Mode (SplM) ..............................................................................................................................................................61
35. Setpoint vs Valve Stroke Characteristic (SpLn) .........................................................................................................................62
36. Close Tight Function (ClTe) .........................................................................................................................................................63
37. Minimum Travel Time Out (MnTT) ...............................................................................................................................................64
Digital positioner
20. General Information
20.1 Warning!
Before beginning the installation or operation of electrical equipment, please read the following print
"Warnings of hazards..."
” All work on electrical systems or production equipment must be carried out by authorized personnel.
Electrical installation (cables) must be carried out according to the regulations applicable in the
respective countries (Germany VDE 100).
Measurement and signal cable must be kept separate from power cables to avoid EMC effects.
If a riskless operation is no longer possible, the equipment must be taken out of service and made safe
against accidental operation.
l The electronics in the positioner contains components that are susceptible to electric static.
Electric static discharges must be avoided using suitable measures.
21. Technical details
21.1 Electromagnetic compatibility (EMC)
Regarding EMC the positioner complies with the following regulations and directives:
Directive 2014/35/EU and EN61010-1:2011-07 for electrical equipment

Directive 2004/108/EEC for electromagnetic compatibility.
Regulations for HF Emission: EN61000-6-4:2007 for industrial environment
Regulations for HF Immunity to interference: EN61000-6-2:2005 for industrial equipment
21.2 Electrical details
data electrical
Display 128*64 dot graphic display
Input current 0(4)-20mA/ Ri ca. 10[ /voltage 0(2)-10V Ri ca. 100k[
control output AC version solid state relays (SSR) max 250V / 50/60Hz 2.5A
control output DC version high side transistor 24 V dc 100mA max
feedback potentiometer conductive plastic 1k[ or angle sensor (Uv 5V)
feedback signal optional current 0(4)-20mA/ RL ca. 500[ /voltage 0(2)-10V galvanic isolated
supply 115/230V 50/60Hz or 24V 50/60Hz or 24V dc
power consumption ca. 3VA
data mechanical
electrical connection plug connector supply AWG 24-12 / signal AWG 26-16
screw supply plug M3 / 0.34Nm
screw signal plug M2 / 0.34Nm
Digital positioner
22. Feedback potentiometer installation and adjustment
22.1 Pre-conditions required for adjustment of the feedback potentiometer

The actuator must be mounted and adjusted on the control valve
Fasten the actuator to the valve body using the

pillars.(2)
Connect the valve plug / spindle with the actuator

spindle (1)
Set the limit switches to the real stroke of the

control valve. i.e. It must be certain that the 3
actuator switches off when the end position has
been reached.(3)
pls note cut off modes!!
( limit or torque switch off)
Pictures are exemplary und apply for all actuators Type REact
Digital positioner
22.2 Required parts
Actuator Type REact
1 x potentiometer-group
1 x potentiometer-pinions
1 x leg spring
1 x screw M3x 12 TX10
1 x nut M3 SW 5.5
2 x washer
1 x distance bush
Select potentiometer pinion depending on

the real valve stroke. 1 2 3 4
Up to 50mm real valve stroke...

Nr.1 stroke 0-24mm (dk 10.5mm)
From > 50mm real valve stroke

(Actuator with adaption spindle)
Push the selected pinion on the

potentiometer shaft.
Digital positioner
Actuator Type REact
Drive the actuator in 0% stroke position as shown.

 Actuator must be switch off in
0% position via limit / torque switch.
Install the leg spring as shown
Install the potentiometer group as shown

 The leg spring must keep the
potentiometer pinion form closed with
the teeth of the slide!
Rotate adjusting ring until the marking (A)and(B)

are aligned as shown. A
Fasten the pinion securely in place (C) by using an B
Allen key (size 1.5).
C
Digital positioner
Actuator Type REact
Check the resistance in 0% position.

The measured value between the grey and red
wire should be approx. 100[ ±20[
23. Installation REpos
23.1 Required parts
1x mounting bracket
4x screw M4 x10 (TX20)
1x power-board
4x distance bolt (5,5x20mm) self-cutting
1x CPU-board (Display)
4x screw M3 x6 (Philips screw)
optional
signal feedback -module
4x screw 3x6 self-cutting (TX10)
Digital positioner
Fasten mounting bracket as shown.

4x screw M4 x 10 (TX20)
Fix the Power-board

4x distance bolt (5,5x20mm) self-cutting
optional
Connect feedback module with CPU-board as
shown.
Digital positioner
Connect CPU-board with power board

”
Pay attention that plug in connector is connected
correctly.
Plug and socket connection OK
Plug and socket connection not OK
Fasten the CPU-board

4x screw M3 x6 (Philips screw)
Digital positioner
optional
Fix feedback module
4x screw 3x6 self-cutting(TX10)
Connect pre adjusted feedback potentiometer.
Yellow wireterminal 61
Grey wire terminal 62
Red wire terminal 63
Connect positioner output with actuator.
Grey wire terminal K4 to terminal A1

Red wire terminal K5 to terminal A2
Yellow wire terminal K6 to terminal A3
Digital positioner
24. Wiring diagram REact 15E
Digital positioner
25. Wiring diagram REact 30/ 60/ 100
Digital positioner
26. Wiring diagram REact 60E-170 / …100E-090
Digital positioner
27. Wiring diagram REact 30-DC/ 60-DC/ 100-DC
Digital positioner
28. Wiring diagram REact 30-DC/ 60-DC/ 100-DC with int. power supply
Digital positioner
29. Electrical connections
Digital positioner
30. Operation
Display 1 indicates the current position (0-100%) in manual / automatic operation

and the parameter name at configuration level.
Display 2 indicates the in manual / automatic operation the target position (0-100%)
and the parameter value at configuration level.
Decrement Key D serves to navigate through the parameter menu

and to decrease the selected parameter values.
or to move the actuator in manual mode
Increment Key I serves to navigate through the parameter menu

and to increase the selected parameter values
or to move the actuator in manual mode
Interface(micro USB) for RTK internal use only!

a Improper use can lead to the destruction of the device!
Digital positioner
30.1 Operation
The REpos is operated by the three key switches.
The A/M Key serves to switch over the operating modes
and select the menu items.
The decrement key D serves to navigate through the parameter menu,

and to decrease the selected parameter value.
The increment key I serves to navigate through the parameter menu

and to increase the selected parameter value.
30.2 Automatic mode operation

Key function:
Key Description
single press (1s) switch to manual mode
A/M long press (>4s) switch to diagnostic/configuration/command mode
D press no effect
I press no effect
30.3 Manual mode operation

Key function
Key Action Description
single press (1s) switch to automatic mode
A/M long press (>4s) switch to diagnostic/configuration/command mode
D press close output actuated
I press open output actuated
30.4 Menu navigation

Key function
press (1s) menu item selection
A/M long press (>4s) exit menu
D press next menu item
I press previous menu item
30.5 Editing parameter

Key function
press (1s) confirm the value and proceed to next item
A/M long press (>4s) exit the menu and discard value change
D press decrease value / go to next parameter
I press increase value / go to previous parameter
Digital positioner
31. General menu map
enter password
Digital positioner
31.1 Diagnostic menu map
Digital positioner
31.2 Diagnostic data
Diagnose data
# Display Description Range Function
1 TrTm Motor travel time 0….9999 Detected motor travel time during Init procedure
2 S0 Potentiometer value at 0% 0….100% Potentiometer value at 0% stroke
3 S100 Potentiometer value at 100% 0….100% Potentiometer value at 100% stroke
4 Hyst Dead band 0.5….5.0% Detected dead band during Init procedure
5 WHrs Working hours 0….999k Working hours total
6 TStr Strokes 0….999k Operating commands total
7 Str1 Strokes within 0..25% 0….999k Operating commands within 0-25% of real stroke
8 Str2 Strokes within 25..50% 0….999k Operating commands within 25-50% of real stroke
9 Str3 Strokes within 50...75% 0….999k Operating commands within 50-75% of real stroke.
10 Str4 Strokes within 75...100% 0….999k Operating commands within 75-100% of real stroke
11 iErr Input error 0….999k Total count input signal out of range
12 SErr Potentiometer error 0….999k Total error Potentiometer input
13 CErr Communication error 0….999k Total error communication
14 Temp Temperature -5°C….80°C Current „on board“ temperature
15 Tmin min. temperature -5°C….80°C min. „on board“ temperature
16 Tmax max. temperature -5°C….80°C max. on board“ temperature
17 HrT1 Hours in temp. range T1 0….999k Operating hours in range < 0°C
18 HrT2 Hours in temp. range T2 0….999k Operating hours in range 0°C….30°C
21 HrT5 Hours in temp. range T5 0….999k Operating hours in range > 70°C
22 Wlif Instrument life hours 0….999k Operating hours total non-resettable
Digital positioner
31.3 Configuration menu map
Digital positioner
31.4 Configuration parameter
Configuration parameter
# Display Description Parameter Value Function
1 Ainp Analog Input 0-20mA / 4-20mA Setpoint Input type current/ voltage
0-10V / 2-10V
2 SpRv Setpoint Inversion Dir (Direct ) Changes the direction of the setpoint e.g.
Rev (Reverse) 4mA actuator spindle extended or
4mA actuator retraced+ chapter 34
3 Aout Analog Output Type 0-20mA / 4-20mA Optional
0-10V / 2-10V Select feedback signal output type
4 Rinv Feedback signal Inversion Dir (Direct ) Changes the direction of the feedback signal e.g.
Rev (Reverse) 4mA actuator spindle extended or
4mA actuator retraced
5 SplM Split range mode None, High, Low + chapter 35
6 SplT Split range Threshold 20…80% Split point
7 Safe Safety Position Off Actuator position in error mode
Open e.g. Input signal fault.......
Close
8 DBnd Dead band 0.5…5.0% neutral Zone between operation commands
open ->close or close->open
9 MnTT Minimum Travel Timeout 0……1000s Minimum delay to enter in position error
.+ chapter 38
10 ClTe Close Tight Enable En (Enabled) Close Tight Function enabling
Dis (Disabled) .+ chapter 37
11 ClTB Close Tight Band 0.5….5.0% Close Tight value for open /close limits
12 SpLn Setpoint Linearization Enable En (Enabled) Setpoint Linearization with max. 21 Interpolation-
Dis (Disabled) points .+ chapter 36
13 SL0 Interpolation point 0 (0%) 0….100% Parameters are displayed if SpLn is enabled
.. …… …………………………….. ……………… ……………………………………………………..
33 SL20 Interpolation point 20 (100%) 0….100% ………………………………………………
34 RM.SP Remote Setpoint Fieldbus 0….100% If Fieldbus operation is active, the value of the digital
setpoint received is displayed.
35 RSP.H Remote Setpoint High Limit 0….100% max. Setpoint value accepted from fieldbus
36 RSP.L Remote Setpoint Low Limit 0….100% min Setpoint value accepted from fieldbus
37 PW.GL Password Global Access -1999….9999 Password for Config and CMD menu access
38 PW.CF Password Config Access -1999….9999 Password for Config menu only
39 FL.cl Force Local Control En (Enable) If Enable remote control from fieldbus is inhibited
Dis (Disable)
40 CBus Fieldbus selection None optional
CAN open Fieldbus selection
Profibus DP (Proper optional hardware required)
41 Addr Node Address 1….127 Fieldbus Node Address -> Parameter displayed
only if fieldbus is active
42 Baud Baud Rate (Kbit/s) 20,50,100,125,250, Only for CAN open
500,1000 Profibus baud rate auto selected
43 MB.AD Modbus Address 1…255 Node Address Modbus
44 MB.BR Serial Com Baud Rate 4800,9600,19200 Baud rate Modbus Communication
38400,57600
Digital positioner
31.5 General operation commands menu map
Digital positioner
32. Commands
Commands
# Display Description Function
1 Auto Perform Auto Initialization Enter to the Initialization procedure
2 RsCl Restore Last Autocalib Data Restore the dead band to the value calculated by the last auto-
Initialization procedure, user changes are canceled
3 InCl Perform Input Calibration Enter to the analog input calibration procedure
4 DRes Reset Diagnostic Data Reset of the diagnostic counters
32.1 Auto Initialization Procedure
The Auto item move to the sub-menu that manages the Initialization procedure, the user can select
two auto initialization modes:
Full Auto: (Go Auto)

The user has just to move the actuator (by D and I key switches) round to middle of the total stroke.
The procedure moves the actuator to the full open and close limits and operates a series of movements in order to evaluate
the characteristic of the actuator.
a Pre- conditions required to start the Full Auto Initialization:

The actuator must be mounted and adjusted complete on the control valve. Limit switches open/ close must be
adjusted regarding the real stroke of the control valve.
+pls. note cut off modes (limit or torque switch)
a During the initialization, the limits of the actuator/ valve will be reached!!
It must be ensure that this can be performed without any risks.
Manual Limit Setting: (Go Man)
+pls. note: By using the Manual Limit Setting Function, the user has to ensure that the Close Tight Functions
is disabled, otherwise an positioning error will be occurred, caused by over traveling the actuator limits (up/down)
The user has to move the valve first to the full open position (by D and I key switches), confirm (by A/M key switch)
in order to store the position, then the same for the full close position. On the full close position confirm (by A/M key switch),
the automatic procedure to evaluate the characteristic of the valve is started
On completion of the procedure the result is prompted to the user (Success or Failure) and the device waits for
user acknowledge; pressing the A/M key switch the unit stores the new calibration data and exits to the normal
operation mode if the procedure was successful, or back to the first step of the procedure.
a Anytime long press (more than 4 sec) of the A/M key switch aborts the procedure and exits to the
normal operation mode; no new data is stored.
Digital positioner
32.2 Auto initialization procedure menu map
Digital positioner
32.3 Input calibration procedure menu map
Digital positioner
33. Setpoint vs Effective Actuator Direction (SpRv)
Digital positioner
34. Split Range Mode (SplM)
Digital positioner
35. Setpoint vs Valve Stroke Characteristic (SpLn)
Digital positioner
36. Close Tight Function (ClTe)
The Close Tight Function (default disabled) ensured that the actuator securely reached the limit positions up /down -
(actuator switched off via limit or torque switch). Adjustable range: 0.5%...5.0%.
The Close Tight Function operates always in both limit positions (up / down).
+pls. note: By using the Manual Limit Setting Function, the user have to be ensure that the Close Tight Functions
is disabled, otherwise an positioning error will be occurred, caused by over traveling the actuator limits (up/down)
Digital positioner
37. Minimum Travel Time Out (MnTT)

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Digitaler Stellungsregler REpos-8010

20. General Information ......................................................................................................................................................................35

30. Operation .......................................................................................................................................................................................49

20. General Information

21. Technical details

21.1 Electromagnetic compatibility (EMC)

Directive 2014/35/EU and EN61010-1:2011-07 for electrical equipment

21.2 Electrical details

22. Feedback potentiometer installation and adjustment

22.1 Pre-conditions required for adjustment of the feedback potentiometer

Fasten the actuator to the valve body using the

Connect the valve plug / spindle with the actuator

Set the limit switches to the real stroke of the

22.2 Required parts

Actuator Type REact

Select potentiometer pinion depending on

Up to 50mm real valve stroke...

From > 50mm real valve stroke

Push the selected pinion on the

Actuator Type REact

Drive the actuator in 0% stroke position as shown.

Install the leg spring as shown

Install the potentiometer group as shown

Rotate adjusting ring until the marking (A)and(B)

Actuator Type REact

Check the resistance in 0% position.

23. Installation REpos

23.1 Required parts

Fasten mounting bracket as shown.

Fix the Power-board

Connect CPU-board with power board

Plug and socket connection OK

Plug and socket connection not OK

Fasten the CPU-board

Connect pre adjusted feedback potentiometer.

Connect positioner output with actuator.

Grey wire terminal K4 to terminal A1

24. Wiring diagram REact 15E

25. Wiring diagram REact 30/ 60/ 100

26. Wiring diagram REact 60E-170 / …100E-090

27. Wiring diagram REact 30-DC/ 60-DC/ 100-DC

29. Electrical connections

Display 1 indicates the current position (0-100%) in manual / automatic operation

Decrement Key D serves to navigate through the parameter menu

Increment Key I serves to navigate through the parameter menu

Interface(micro USB) for RTK internal use only!

The decrement key D serves to navigate through the parameter menu,

The increment key I serves to navigate through the parameter menu

30.2 Automatic mode operation

30.3 Manual mode operation

30.4 Menu navigation

30.5 Editing parameter

31. General menu map

31.1 Diagnostic menu map

31.2 Diagnostic data

31.3 Configuration menu map

31.4 Configuration parameter

31.5 General operation commands menu map

32.1 Auto Initialization Procedure

Full Auto: (Go Auto)