2015.462984.mechanical Engineering Text
2015.462984.mechanical Engineering Text
2015.462984.mechanical Engineering Text
ENGINEERING
THERMODYNAMICS
By
DAVID A. MOONEY
ORIENT I^ONGMANS PRIVATE ETD
CALCUTTA UOMBAY IVfADRAS
DRLHI HYOERABAD OACCA
for reference use, the book may be adapted to courses of different lengths.
Firet Law; the misleading implication that it is in any sense a more general
equation than the First Law is avoided.
The Second Law is presented as a formal statement of the empirical fact
that irreversibility exists. The thermodynamic temperature scale is defined,
and entropy shown
is to be a property, as corollaries of the Second Law.
The properties of substances are presented first from a general viewpoint,
using plots to show the relationships among gaseous, liquid, and solid states.
Then the special methods of handling data are explained; steam table data,
perfect gas data, and modified gas law data, including gas tables, are discussed.
In the chapters on applications the approach is always from the thermo-
dynamic rather than the descriptive viewpoint, but care is taken to point
out the considerations other than efficiency which always influence the use
ofa particular cycle or apparatus. The distinction is drawn between internal
combustion power plants and cyclic heat engines. In the treatment of com-
bustion an outline of the material balance for a combustion reaction is fol-
lowed by the direct application of the First Law to a system in which a
reaction occurs. It is shown that the same basic methods of analysis can
be used for processes involving chemical reactions as for purely physical
processes,and without any new ad hoc forms of energy.
At many points in the chapters on principles and data there are detailed
explanations and examples which may seem too elementary to some readers.
It has been my experience, however, that students waste much valuable time,
and accumulate antipathy to thermodynamics, because of difficulty with
essentially trivial points of procedure which, I hope, this book will make
clear. In the discussion of applications I have gone into considerable detail,
with the object of giving the reader some idea of the relationship of the
thermodynamic analysis to the whole engineering problem, so that he will
not be working in an intellectual vacuum. However, no attempt is made
to provide a book on plant engineering for any application.
No one can trace all the influences which affect a work of this kind.
I am well aware of my debt to former teachers and colleagues at M. I. T.
As student and staff member under the guidance of Joseph H. Keenan I
saw the power and the scope of the thermodynamic method. I owe to
first
CONTENTS
1-
2-
1. INTRODUCTION
1-1 Energy. 1-2 Thermodynamics. 1-3 Thermodynamic
systems. 1-4 Properties. 1-5 State changes, and cycles.
3-
6 Units and definitions.
2. WORK
3-
8
1 Work —
definition. 2-2 Application of the definition of
work.
4- 2-3 Work in a stationary system. 2-4 Work in var^
—
ions processes graphical representation. 2-5 Indicator
diagrams.
4- 2-6 Summary.
3. TEMPERATURE
5-
AND HEAT 24
1 Temperature. 3-2 Temperature equilibrium. 3-3
Thermometers. 3-4 Temperature scales. 3-5 Gas ther-
mometers. 3-6 Absolute temperature. 3-7 Heat. 3-8
Units of heat. 3-9 Specific heats. 3-10 Latent heats.
11 Summary.
6-
4. PROPERTIES OF SYSTEMS 41
1 Properties —
physical concept and general concept. 4-2
Properties mathematically derived. 4-3 Properties derived
from general laws. 4-4 Point functions and path functions.
5 Heat and temperature.
CONTENTS IX
16-
15. VAPOR CYCLES—MORE EFFICIENT CYCLES . 239
1 The reheat cycle. 15-2 The
regenerative vapor cycle.
3 By-product power and heat. 15-4 Two-fluid or binary
vapor cycles.
17-
16. GAS CYCLES 265
1 The
Stirling and Ericsson cycles. 16-2 Air-standard
cycles. 16-3 The Otto cycle (constant-volume cycle).
4 The Diesel cycle (constant-pressure cycle). 16-5 The
mixed cycle (limited pressure cycle). 16-6 The Brayton
18-
cycle. 16-7 EflBciency and capacity characteristics of the
Brayton cycle. 16-8 More complex gas turbine cycles.
APPENDIX 499
INDEX 529
BACK-COVER CHARTS
El: Temperature-Entropy Diagram for Carbon Dioxide
E2: Temperature-Entropy Diagram for Air
till in some part of the series our bodies are affected, and we become
conscious of a sensation. . . .
INTRODUCTION
fer from one body or system of bodies to another, yet the possibility
of storage of energy within bodies must be considered, because some-
thing which can be quantitatively accounted for during its transfer
from one place to another must either be stored or created and de-
stroyed before and after its transfer. The fact that energy can be
stored in bodies is the substance of the First Law of Thermodynamics.
Work, heat, and the First Law will be the subjects of the first part of
this book.
The engineering processes which form the subject of the greater
part of this book, involve the conversion of energy from one form to
another, the transfer of energy from place to place, and the storage
of energy in various forms. These operations are accomplished by
utilizinga working svbsiance which can absorb, hold, or release energy
depending upon the conditions imposed upon it. The working sub-
stance is almost invariably a fluid (liquid or gas) because fluids are
easy to transport from place to place in pipe systems and because
fluids are conveniently made to absorb and
release energy. Fxamples
of working fluids are: fuel, air,
and combustion products in internal
combustion power plants; liquid water and steam in steam
power
plants; ammonia in refrigeration plants; air and water
in air-condi-
tioning plants.
1-2 Thermodynamics. Thermodynamics is the science of en-
ergy transfer in ite relation
to the physical properties of substances.
It is concerned with the general laws of
energy applying to all types
of systems, mechanical, electrical, and chemical.
It is also concerned
with the overall effects of energy transfer rather
than with the physi-
cal mechanisms by which these effects
are accomplished.* Engineer-
ing thermodynamics is the special development
of thermodynamics
as applied to mechanical engineering
operations such as power gener-
ation from fuels, refrigeration, and
air-conditioning.
1-3 Thermodynamic systems.
A thermodynamic system is a
body or group of bodies upon which attention
is to be concentrated
ard. The unit of force is the pound force, which is the force required
to accelerate a pound mass at the standard rate of 32.17 ft/sec*.
These units are related by Newton's Second Law of Motion, which
is expressed by
F = kma (a)
a acceleration in ft/sec*,
/ Ibf sec^ \
and k a proportionality constant ^
Vlbm ft /
In the system used here the units of force and mass are arbitrarily
chosen so that the weight of a body at the earth's surface will have
the same numerical value as its mass. At the earth's surface the
acceleration of gravity is 32.17 ft/sec*. So, if F is numerically equal
to m, then fc = 1/32.17. The statement of Newton’s law then
becomes
im
(b)
32.17
mg
^ (c)
32.17
Fig. 1-1. Pressure gages, (a) Bourdon gage measures difference between
system pressure inside tube and atmospheric pressure, (b) Open U-tube indi-
cating gage pressure, (c) Open U-tube indicating vacuum, (d) Closed U-tube
indicating absolute pressure. If P is atmospheric pressure this is a barometer.
6 INTRODUCTION [1-6
PROBLEMS*
1-1. Find the weight Id Ibf of a 5 kilogram mass in a location where the
acceleration of gravity is 32.00 ft/sec^ How much force, in Ibf, would be neceik
sary to accelerate the mass at the rate of 32.17 ft/sec*7
1-2. The acceleration of gravity is given as a function of elevation above sea
level by p = 980.6 - 3.086 X 10“*H, where g is in cm/sec®, and H is in centi-
meters. If an airplane weighs 10,000 Ib at sea level, what is the gravity force
upon it at 20,000 ft elevation? What is the percentage difference from the sea-
level weight?
1-3. Convert the following readings of pressure to psia, assuming the barom-
eter reads 29.92 in. mercury (Hg); 76 in. Hg gage; 32 psig; 16 in. Hg vacuum;
3.3 ft HsO gage.
1-4. A certain pressure is measured by a water-column gage in which the
water is at SST. If the density of water at 39‘’F is taken as an arbitrary stand-
ard, what will be the percentage correction factor to reduce the reading to a
standard density reading? At what water temperature would the correction be
1 percent? Obtain the specific volume of water from the column headed ‘^Sat.
ff
where w is weight and g is the local acceleration of gravity. Explain the dis-
tinction between this equation and equation (b) on page 4. Failure to under-
stand the engineering system of units is often the result of ignorance of this
distinction.
*
Conversion factors and physical data for these and problems of succeeding
chapters may be found in the Appendix.
.
Chapter 2
WORK
H
1
I
definition of work is therefore given in
I J mechanics;
b
Work is done by a force when the force
Fig. 2-1.
acts upon a body moving in the direction of
the force.
The magnitude of the work is given by the product of the force
and the distance moved parallel to the force.
In Fig. 2-1 the body shown moves from o to 6
while acted on by
the horizontal force F
The horizontal component of the distance
moved is I, The work, W, is given by
W = FI
The positive directions of force and motion are taken to be the same.
Therefore, the work wiU be positive if the force and displacement
have the same direction.
8
2- 1 ] WORK 9
Hence, the system transfers work when the current flows, even though
the actual use of the current might be in a resistance heating unit.
It should be observed that, by the definition, the total external
effect of an actionmust be reducible to the raising of a weight if the
action is to constitute a work transfer. There may be some ques-
tion as to whether or not external mechanisms and motors could
convert the action of the system into the raising of a weight without
causing extraneous effects due to mechanical friction and electrical
resistance. The answer is that, in using the definition of work, it is
assumed that and resistance can be eliminated from a hypo-
friction
thetical apparatus upon which the system acts. If, using hypotheti-
cal frictionless mechanisms, the total effect of an action can be con-
verted to the raising of a weight, then that action constitutes a work
* An external effect ia an effect on things outside the system.
10 WORK [2-2
transfer. The reason for requiring that the totoi efifect of the action
the block, thus doing work upon it, or by exposing the block to a
fire, in which case no work is done. Observation of the block alone,
without consideration of the systems acting upon it, would disclose
raised. While raising the weight the man also raises his arm,which
has some weight, but he does no work upon his arm because it is a
part of the system (the man). Work exists only as an effect trans-
ferred across the boundary of a system. Taking a locomotive as a
system, it does work upon the train it draws because the force trans-
mitted through the draw-bar as the train moves could have been used
for the sole effect of raising a weight. The work is positive because
it is done by the system. If the train were taken as the system, the
work would be unchanged in magnitude but would be negative be-
cause it would be done on the system. If the locomotive and train
together were taken as the system, the work would be zero because
ti>e force involved would not act across the boundary of the system.
2-2] WORK 11
GAS SYSTEM
to find the work done by the system as the piston moves from posi-
tion 1 to position 2. Examining the boundaries of the system, it is
seen that the piston is the only boundary that moves. Therefore no
work can be done by the pressure force against the other walls, but
work will be done upon the piston when it moves. The force against
the piston will probably vary as the piston moves, but it may be
written, for any position of the piston, as
F — pa
where F is the pressure force on the piston and a is the area of the
piston. For an element of piston travel the element of work may
be written
dW * Fdl
because the motion of the piston dl is parallel to the force upon it.
Then
dW = pa dl
12 WORK 2^]
dW = pdV
Fig. 2-3.
V
Fig. 2-5. Constant-pressure process.
Fig. 2-7.
Tr 1 Vs .
16 WORK [2-4
Fig. 2-8.
Figure 2-8 shows the shapes of the pV plots of the function pF* *= C
for positive values of n between zero and infinity. (For negative n
the curves occupy the other two quadrants.)
For this case
P.F. IP2V2 _
1 - nLpiFi J 1 - nLVPi/
These equations give an indetenninate result for the case of n = 1,
Ji 1 - n
AU factoiB are knonm except Vt.
(IOO)(H4)(3)
fpir.
JX -I 1.4
WORK 17
(b) It is impossible to say whether this is the total work because the
problem does not say whether the process was frictionless or not. If the
Solution:
= -1-20,000 ft lb
to the piston F of the engine. The result is that the surface of the
drum C moves horizontally under the pencil while the pencil moves
vertically over the surface, and a plot of pressure upon the piston
vs. piston travel is obtained.
VOLUME
PISTON TRAVEL
Fig. 2-10. Indicator diagram.
Fig. 2-11.
is the absolute pressure of the fluid, a is the area of the piston, and
I is the distance travelled by the piston. The indicator diagram is
Fig. 2-12.
/mz
20 WORK [24 »
W = fj(pi - Pi)a dl
W=
where Pm (called mean effective pressure) is the average value of
(pi — Pi) over the length of the diagram, and I is the length of stroke
of the engine piston. The value of Pm is directly proportional to
the average height of the diagram.The average height of the dia-
gram is by measuring the area Oj of the diagram
usually obtained
with a planimeter and dividing the area by the length k of the
diagram. Then
1 60
Mean effective pressure: P* = 80 = 53^ pm
Net work: W =« P»aL = 6,360 ft lb
does not necessarily represent all the work done by a fluid system,
even if the fluid is frictionless. The diagram represents only the
work done by the fluid on the engine piston. This work will not, in
general, be the same as the J’pdV for the fluid because in most
engines the fluid flows in and out at certain times in the engine
cycle, through the valves G in Fig. 2-9. Hence the fluid in the
engine does not constitute a stationary system and its work is not
given by J'p dV, nor does the indicator diagram represent a series
of states of a fluid system. The indicator diagram, in fact, represents
the series of states of the engine piston by giving its surface pressure
and its position. Indicator diagram characteristics for various types
of apparatus will be discussed in detail in connection with the analysis
of the particular apparatus.
2-6 Summary. Definition of Work: Work is transferred from a
system by a given action of the system if the total external effect of the
given action can be reduced to the raising of a weight. From this defini-
tion it is clear that a name for energy in transit from one sys-
work is
tem to another; energy which does not cross the boundary of a system
does not qualify as work with respect to that system. In order to
compute a particular work quantity it is necessary to select a system
having a boundary across which the particular quantity flows. Work
in thermodynamics may include not only mechanical work but also
electrical work.
Work transferred out of a system is positive with respect to that
system. Work transferred m is negative. Since the definition tells
I'ROBLF.MS
A mass of 2000 lb is sus])(‘nd(*d from a pulley block. Find the ma^ni-
2-1.
tud(‘and direction of the work transfer wlion th(‘ masi? is hoisted against gravity
through 0.5 ft. Show in a sketch tin* system boundary across which the work is
transf*‘rn'd.
2-2. A pump forces 550 gallons per minute of water horizontally from an
0 ])on well to a closed tank wIktc tiu? pressure is 120 psig. Th(^ waiter tempera-
ture is 05^1'\ How much work must llu* pump do upon the water in an liour,
solely to force the water into tin* lank against the pressure?
Sketch the system
upon which the work is done, showing it both before and after the process.
2-3. If the work clone in Problem 2-2 upon the water had boon used solely
to raise the same amount of water vertically against gravity without change of
pressure, how many
feet would the water have been elevated?
2-4. (a) If thework done in Problem 2-2 upon tlie water had been used
solely to accelerate the water from zero velocity witViout change of pressure or
elevation, w'hat velocity would the water have reached? (b) If the work had
been used to accelerate the w’atcr from an initial velocity of 30 fps what would
have been the final velocity?
2-5. Gas from a bottle of compressed helium is used to inflate a balloon,
originally folded completely flat, to a volume of 8.3 cu ft. If the barometer is
30.13 in. Hg how much work is done upon the atmosphere by the balloon?
Sketch the system before and after the process.
2-6. The balloon of Problem 2-5 requires no stretching to reach the specified
volume: the pressure of the helium in the balloon is negligibly higher than the
atmospheric pressure. The helium in the steel bottle is initially at 2000 psia
WORK 23
and finally at 1925 psia. Taking the total masB of hdium as a system sketch
the system before and after the process, find the magnitude and sign of the system
work. Why can the work be calculated by fpdv when the pressure is not
uniform over the whole boundary of the system? Is the p used in calculating
the work the pressure of the system during the process? Does the system ha.ve a
definite pressure?
2-7. In a frictionless cylinder and piston machine, Fig. 2-2, the piston is
forced against the gas by a spring which exerts a force directly proportional to
the volume of the gas. In addition to the spring force the atmospheric pressure
of 1 5 psia acts upon the outer side of the piston, (a) Considering the gas as a
system find the work when, from an initial state of 1 cu ft, 30 psia, the gas vol-
ume increases to 3 cu ft. Plot the state change on the pV plane, (b) Consider-
ing the spring as a system find the work for the same process, (c) Account for
work from the turbines? (b) At what rate does the shaft deliver work to the
propeller? (c) Considering the shaft as a system, what is the net rate at which
;^2-ll. The indicator diagram for the process in a water pump is a rectangle
3.00 in. long (on the axis of piston travel) and 1.45 in. high; the indicator spring
scale is 100 psi/in. The pump process is repeated 60 times per minute. The
pump cylinder diameter and the piston stroke is 12 in. Find the rate in
is 8 in.
takes two shaft revolutions to complete each machine cycle. Find the horse-
power transferred from the gas to the piston (indicated horsepower).
2-13. A piston and cylinder machine containing a fluid system has a stirring
device in the cylinder, Fig. 2-3; the piston is frictionless, and the force F holding
it against the fluid system is due only to the atmospheric pressure, 14.7 psia.
The stirring device is turned 10,000 revolutions with an average torque against
the fluid of 10 in. lb. Meanwhile the piston 2.0 ft in diameter moves out 2.0 ft.
from the reactions of the senses to “hot” and “cold” objects; a body
which feels hotter than another is considered to have higher tempera-
ture. Such physiological reactions are too crude and inconsistent for
quantitative measurement. Experience shows, however, that certmn
measurable properties of substances are related to the temperature.
For example, a bar of metal is usually found to increase in length
when it changes from cold to hot to the touch a quantity of mercury
;
enclosed in a glass tube may expand in volume taster than the glass
and fill a greater length of the tube when it changes from cold to hot;
the electrical resistivity of a metallic conductor usually increases as
the conductor becomes hotter to the senses. A measurement of
length, volume, or 'electrical resistivity might therefore serve as a
measurement of the temperature of a body, but such arbitrary tem-
peratures would apply only to the particular body whose length,
volume, or resistivity had been measured.
3-2Temperature equilibrium. It is a matter of common ex-
perience that when a hot body is brought into close contact with a
cold body the difference in temperature between the two bodies dimin-
ishes with time. If the two bodies are separated from all else so that
each is affected only by the other, they will finally reach a state in
which no further change occurs. The two bodies are then smd to be
in temperature equilibrium. The manner of approaching temperature
equilibrium depends upon the natures of the bodies involved. Usu-
ally the hot body becomes
cooler and the cold body warmer, as when
a piece of hot irondropped into a bucket of water to cool off. If,
is
however, the iron were dropped into the middle of a lake, the change
would appear to be confined to the iron; it could be said that for all
practical purposes the iron came to the temperature of the lake and
24
3-3] TEMPERATURE AND HEAT 25
tain temperature levels one scale may even show a reversal of direc-
tion as compared with some other scale. Such characteristics limit
the choice of a scale for a basic standard of temperature.
3-5 Gas thermometers. There exists one group of substances
which exhibit excellent agreement among themselves, over wide
ranges of temperature, when used as thermometric substances.
These are the gases such as hydrogen, nitrogen, oxygen, helium,
which are difficult to condense to liquids. (Such gases were once
called “permanent gases” in the belief that they had no liquid or
solid states.)
and = f + 27Z (0
t^ = Fahrenheit temperature;
= Centigrade temperature.
= 1.8^^ + 32 (d)
(e)
3-7 Heat. It was pointed out in Sec. 3-2 that whenever two
bodies at different temperatures are brought into close contact with
each other and are isolated from other bodies, the temperature differ-
ence between the two bodies will diminish with time. If this happens
it follows that at least one of the bodies must change its temperature.
not necessarily true that both bodies must change temperature.
It is
For example, a piece of hot iron dropped into a bucket of ice and
water at 32®F may be finally cooled to 32°F while the mixture of
ice and water is still found to be at 32°F. This does not mean, how-
ever, that no change occurred in the water-ice mixture; in fact it will
be found that some of the ice has melted to liquid. A corresponding
situation exists in connection with the vaporization of a liquid. Hot
iron dropped into a bucket of water at 212°F will not raise the tem-
perature of the water finall}^, but will cause some of the water to
evaporate at 212°!^' while the iron cools to 2]2°1<\
It is known from experiment that the temperature changes or
other effects of bringing two bodies to tcmperatUi*e equilibrium are
quantitatively reproducible. For example, 1 lb of iron at 70°F
dropped into 1 lb of water at GO^'F will come to equilibrium at 60.9°F;
the water will rise in temperature 0.9 degrees while the iron will fall
transfer has occurred. On the other hand it is true that when bodies
at different temperatures are placed in contact, or are placed so thaf .
dQ = me dT (2)
or Q=fmcdT (3)
Equation (2) is not limited to use with water, but may be written
forany homogeneous system in which a temperature change results
from heat transfer in the absence of work other than p dv work* In
general the value of c will depend upon the substance in the qrstem,
the type of state change involved, and the particular state of the
system at the time of transferring the element dQ of heat. For
liquids and solids the value of c does not differ much for different
processes but does change appreciably with temperature. For gases
the value of c differs greatly with different processes and also varies
appreciably with temperature; variation with pressure is generally
small. Because of the above facts the specific heats for solids and
liquids are often quoted without reference to the type of process in
which the heat transfer occurs, whereas for gaseous substances it is
cases the specific heat may be given either as a single numerical value,
appropriate to a certain range of temperature, or as an equation in
terms of temperature.!
From the old definitions of the Btu and the calorie (Sec. 3-8) it
and that none of the water evaporates, how many pounds of water are
needed per pound of iron?
Note the negative sign for heat flow from the iron. Note
also that when
temperature differences are involved it is possible to use
either Fahrenheit
temperatures or absolute temperatures because the 460
subtracts out. The
heat flow to the water is equal to the heat flow from the iron:
r») dT
3-10 ] TEMPERATURE AND HEAT 35
-ir,
m» 0
0.2483’
.:
0.448 X 10~*
T»
Jri
r, 1540 -1- 460 = 2000«
Ti 540 -I- 460 = 1000®
^
Q 5[-248 -I- (0.448/3)(-70)] = -1290 Btu
Q is the heat transferred to the system. The heat transferred from the
system is then 1290 Btu. The numerical work is shown in detail so that
the signs can be kept right. This is very important in more complicated
problems since the sign of the result is not always self-evident.
of heat will flow out for each pound condensed at 1 atm pressure.
Such heat quantities are called latent heats. Latent heat related to
the melting of a solid is called heai of fusion; latent heat related to
the vaporization of a liquid is called heat of vaporization. Other latent
heats exist related to sublimation (vaporization of a solid) and to
changes in crystalline structure of solids.
The latent heat of fusion differs for various substances but is little
affected by pressure. The latent heat of vaporization is different for
various substances and is greatly affected by pressure. Latent heats
are always given for constant-pressure state changes (temperature is
also constant).
Q = + + + - 3058Btu
Example 4. A piece of ice having an initial temperature of 22“F is
dropped into an insulated tank, which contains 40 lb of water at 70'T.
If
the temperature of the water, after equilibrium is reached,
is 40T, how
many pounds did the ice weigh? Assume no heat transfer with other bodies
has occurred.
Data
Specific heat of ice 0.501 Btu/lb F
Specific heat of water 1.00 •Btu/lb F
Latent heat of fusion 143.3 Btu/lb
Melting point of ice 32'’F
^ 156.3
— 0.176 lb ice additional
rr**- = <*"
-f 460
+ 273
Heat energy transferred from a system at a given temperature
is
PROBLEMS
3-1* A thermometer is by arranging an aluminum rod so that its
constructed
length can be measured accurately by a scale made of a nickel alloy, invar. The
thermometer is calibrated at the melting point and boiling point of water, and
the distance between these two points is divided uniformly into 100 degrees of
equal length on the scale. Find the difference between the reading of this ther-
mometer and the gas-thermometer temperature at 0, 25, 50, and 100®C on the
gas thermometer scale. The linear expansion of aluminum may be represented
by the equation
It = Zo(l + 0.2221 X 10“* f + 0.114 X 10“^ f)
The numbers are the gas pressures, mm Hg, each pair being taken with the same
amount of gas in the thermometer, but the successive pairs being taken with
different amounts of gas in the thermometer. Plot the ratio of SbpiHaObp against
the reading at the water boiling point, and extrapolate the plot to zero pressure
at the water boiling point. This gives the ratio of Sbp:H20bp on a gas ther-
mometer operating at zero gas pressure, i.e. an ideal gas thermometer. What
is the boiling point of sulfur on the gas scale, from your plot?
operation under test the resistance was 1433 ohms. The resistance of a copper
wire at temperature is /Z = Rm[1 + 0.00393(^ — 20)] where Rn is the resist-
ance at 20®C. Find the average temperature of the coil after test, in degrees F.
3-5. Experience shows that the time rate of heat transfer by conduction be-
tween two systems is closely proportional to the temperature difference between
the systems; the rate of heat transfer by radiation is proportional to the difference
between the fourth powers of the absolute temperatures of the systems. For
40 TEMPERATURE AND HEAT
both conduction and radiation, what value does the rate of heat transfer approach
as the system temperatures approach equality? (In later sections of this book
hypothetical heat transfer processes will be discussed in which the temperature
difference between the two systems is infinitesimal.) How long wduld it take
to transfer a finite quantity of heat with infinitesimal temperature difference?
3-6. (a) Explain why the temperature change of a system in a process is not
necessarily a measure of the heat transferred in the process, (b) Devise a process
in which there is heat transfer without temperature change in either of the sys-
tems involved, (c) Devise a process in which, for one system, the heat transfer
is of opposite sign from the temperature change.
3-7. The average specific heat of green vegetables is about 0.9 Btu/lb deg F.
A ton of vegetables at is placed in a cold room in which the air is main-
tained constantly at 40‘’F. The refrigeration plant can remove heat at a maxi-
mum rate of 400 Btu/min, but 150 Btu/min of this capacity is required to
compensate for heat leakage from the surroundings to the cold room. What
will be the minimum time in which the vegetables can be cooled to 40*’F? (The
and will depend upon the heat transfer rates that can
actual time will be longer,
be obtained; thermodynamics can determine only the limiting time, with perfect
heat transfer.)
3-8. Fifteen hundred pounds ofat 40^F are to be frozen and stored at
fish
freezing is 0.41 Btu/lb F, The freezing point is 28°F and the latent heat of fusion
is 101 Btu/lb. How much heat must be removed to cool the fish, and what
percent of this is latent heat?
3-9. The heat of fusion of aluminum at 657®C is 94 cal/gm. If the average
specific heat of solid aluminum between 0®C and 667®C! is 0.247 cal/gm deg C,
and of liquid aluminum is 0.256 cal/gm deg C, how much heat will be required
to raise the temperature of 25 pounds of aluminum from 80°F to 1350®F?
Chapter 4
PROPERTIES OF SYSTEMS
system, may
be expressed by saying that a property is a point func-
tion. This term refers to the fact that in a graphical representation
of properties a point on the plot will
correspond to a definite value
for each property. If a plot on the coordinates of pressure
and vol-
ume constructed to show the relation between pressure,
is
volume,
and temperature for a unit mass of a gas, the result
will look like
Fig. 4-1. At any point on the
such as A, there can be read off
plot,
definite values of pressure, volume, and temperature. It is only
necessary to mark the point A and the
properties at A are fixed. If
another point, such as B, is marked, the
properties at B are fixed.
Hence the name, point function, for a property.
It is often more important to know how much a property
changes
4^] PROPERTIES OF SYSTEMS 43
when a change of state occurs than to know its value at either end
state. The change in any property during a change of state from
AtoB would be given by the difference between the value at B and
the value at A. For example
= Tb — Ta
where ATab signifies the change in temperature during a change of
state from A to B, and Ta and Tb are, respectively, the temperatures
at states A and B. Similarly
AVab =Vb- Va
and APab = Pb — Pa
These relations would hold whether the change of state followed the
path X or the path y in Fig. 4-1. The change in the value of a property
during a change of stale is independent of the path of the change of slate
and depends only upon the end points.
Work is not a property. It will be recalled that in Chap. 2 com-
putations were made of the work done during certain processes. The
work done by a system through pressure against a moving boundary
was given by
B'. .£pdv
Now, referring to Fig. 4-1, be clear that the p dv work for the
it will
from a property.
It was emphasized in Chap. 2 that work is not always related to
the properties of a system by any function. Now it is shown that
even when the work is related to the properties of the system there
is a fundamental difference between work and a property. Work is
determined by the path between two states and not by the end states;
44 PROPERTIES OF SYSTEMS [4^
property changes are determined by the end states and not by the
path.
Although it cannot be readily demonstrated at this point, an
it is
results if the picture is not well chosen. The great value of the
thermodynamic method (and its great limitation) lies in its inde-
5-1 Background of the first law. Work and heat, which have
already been discussed separately, are related by the First Law of
Thermodynamics. This law is a statement of the general principle
of the conservation of energy. The hypothesis of energy conservation
was developed by a number of scientists during the first half of the
nineteenth century but direct experimental tests of the hypothesis
were firstmade by J. P. Joule in the eighteen-forties.
The early theories of heatwere based on the assumption that heat
was a fluid which could be stored in substances and transferred from
one substance to another. Some phenomena can be explained on this
basis. For example, a certain amount of heat transferred into a sys-
tem a mass of water at constant pressure will raise the
consisting of
temperature of the water from h to fe; if then the same amount of
heat is transferred out of the system, the temperature will fall from
k to ^j. This might lead to the theory that the heat supplied is stored
in the system at k and released when the temperature
returns to ti.
However, when this idea is put to the test of general experience it is
found that all the heat supplied to a system during a change
of state
need not always reappear when the i^stem is returned to
its initial
state.
46
6-2 ] THE FIRST LAW 47
is accompanied by the transfer of more heat from the ^stem than was
put in during the cycle. This indicates that neither heat nor work
is conserved as such but that some means exists whereby a system
working in a cycle can take in one of these entities and give out the
other.
The facts stated above lead to the following hypothesis: Heat and
work are different forms of a single entity which is conserved. The
name energy is applied to this entity. On the basis of this hypothesis,
energy which enters a system as heat may leave the system as work,
or energy which enters the system as work may leave as heat; con-
sequently the energy in storage in the system is neither work nor heat
but requires another name. The name internal energy is used for
energy in storage in a system.
5-2 Equality of heat and work in a cycle. In order to test
the hypothesis of energy it is necessary first to determine whether a
quantitative relation exists between work and heat in cases where
they may produce identical effects upon a system; and second, using
this quantitative relation, to determine whether the net energy trans-
ferred across the boundary of a system during a cycle of operations
is zero. A simple experiment for this purpose might be carried out
as follows:
Referring to Fig. 5-1, a mass of water is placed in an insulated
tank containing a thermometer and a paddle wheel. Taking the
48 THE FIRST LAW [M
where (2Tr)«you is the algebraic sum of all the work transfers in' a
cycle, (ZQ),yeie is the algebraic sum of all the heat transfers in the
cycle, and J is the experimental constant of proportionality. When
work is in foot pounds and heat is in Btu, J has the value 778.16.
These experimental facts confirm the hypothesis of energy (Sec. 5-1).
Experience has shown that Eq. (1) holds for any cycle and any
system whatever. The cycle may involve chemical reactions, or
physical state changes, the only restriction being that no material
crosses the system boundary.
Equation (1) is the First Law of Thermodynamics. It is accepted
as a general law of nature because no violation of it has ever been
demonstrated. No independent general law of nature can ever be
proved except in this n^ative way because there are always new
experiments which might disprove the law; but when years of experi-
ence produce many experiments which confirm the law, and yet fail
* No concern
need be felt about tiie effect upon this law of the recent discov-
the conversion of mass to onergy; mass simply becomes another form in
eries in
which energy may appear. In any event, within the scope of Engineering Ther-
modynamics, transitions of mass to energy are not encountered.
50 THE FIRST LAW [54
volving work and heat are written with the same units for both work
and heat. Equation (1) will now be written as
Q = AE + W (3)
where Q is the heat transferred to the system during
the process;
W isthe work transferred from the system
during the process;
is the change in the internal
energy of the system during
the process, and all these terms are expressed in the
same units.
W] THE FIRST LAW 51
Qa-\- Qb = + Wb
or Qa ~ Wa — Wb ~ Qb
^Ea — — AEc
then (d)
Hence the change of internal energy Affj-i is the same for any path
between 2 and 1. Assuming an arbitrary value assigned to the in-
ternal energy at 1, the value at any other point, 2, will depend solely
upon the location of the point 2 and not upon the path traversed in
going from 1 to 2. This shows that the internal energy E ib a point
function and therefore is a property of the system. (See Chap. 4
for the characteristics of a property.)
Since the internal energy is a property, if an arbitrary value is
— TFi-a
is
“ Fz +
z. The work done upon
but Fg = ”F,
i7^
so Wi _2 = 0.
E= Ek -i- Ep Ev (4)
Eu
is the remaining internal energy
of the system as defined
by (4); tlmt is, the internal energy which is not a
function of motion
and gravity.*
The quantity Eu is the portion of the internal energy which is
stored in the molecular and atomic structure of the system. For a
particular system this portion of the
internal energy can be evalu-
ated, without going into details
of atoms and molecules, by measure-
ments of work and heat transfer. But a more general approach is
available through the properties of
pure substances.
A pure substance is a substance of uniform constant cliAmirg,!
composition throughout its mass. This includes mixtures having
E
will also depend upon surface
tension electrical, and magnetic effects all
,
of which are assumed absent in
this book. If they were present, additional terms
Would appear for them in Eq. (4).
M] THE FIRST LAW 55
Q = AU +W (5)
gravity field, mass, composition, and the states of the eystem’s com-
ponents. a function of the mass and state
is of a syston composed
(Au)t — Cx dT (7)
substance,
0 = Am + IF (8)
dW — p do
and dQ = dM + p dv (10)
dQ = du pdv (10)
idQ)p = du + d(pv)
or {dQ)p = d{u -f pv). (11)
h = u + pv (12)
H ^Eu + pV (18)
58 THE FIRST LAW
= (i). (15)
Cp dT (16)
ties. The specific heats still serve a useful purpose in heat transfer
computations as before but they are now useful in many more ways.
5-9 Latent heats, which were discussed in Sec. 3-10, may be
defined as enthalpy changes. Hereafter in this book, when the term
latent heat is used it will mean change of enlhalpij at constant pressure
for a given phase change.
5-10 Applications of the first law to stationary systems. In
this section some examples will be given of the use of the First Law
in problems involving stationary systems.
Solution: Let the mass of gas be the system. By the First Law
Q = AE + W. Q is given, AE is to be found; hence seek a means of de-
termining W. In Sec. 2-3 it was pointed out that when a stationary fluid
that given by J*p dV. Hence W = J*p dV. For constant pressure
W= p{V2 - Fi)
W= (15)(144)(5 - 10)
W= -10,800 ft lb
the negative sign indicating work done on the system, Now^ substituting
in the First Law equation and using units of Btu,
10,800
-34.7 = AE - 778'
Note that the heat is negative since it is transferred /row the system. Then
AE = -34.7 + 13.9 = -20.8 Btu
The internal energy of the gas decreases 20.8 Btu in the process. Observe
the necessity for adherence to consistent units and sign conventions.
Q = At;+
Q is given; AU can be found in a constant-volume process from
AU = mj
k
Then AU = 2j Ti 1.2 dT = 2.4(rs -TO
AU = 2.4 (35) = 84.0 Btu
Then W = g- AC/ = 34-84 = -50 Btu
Observe that even though the volume was constant the work was not zero.
A “«+ pv
Then Ah = A(u -f- pv) = Au + A(jw)
or Au » AA - A(jw)
Q ^ Ah
asshown in Sec. 5-7, Eqs. (11) and (12). But for any process in a stationary
system consisting of a pure substance the First Law may be written
Q--AU + W
Therefore in this problem
Ah ^ Au +W
or Au ^ Ah — W
Then Au « 755.0 - 84.0 -= 671.0 Btu
which is the result obtained by the first method.
^2 = 6(3.83) = 22.98 cu ft
AU = (0.480)[(16)(22.98) - (75)(6)]
C*
62 THE FIRST LAW [6-11
constant,
w
^ - Pi7j
1 - 1.2
- 450)(144)
^
^ _
“
(275.8
- 0.2
W = 125,400 ft lb = 161 Btu
The heat can now be found from the First Law.
Q = AU + W
Q = -83.6 + 161 = 77.4 Btu
(b) The system changes along a path identical to that for part (a).
AU = -83.6 Btu
Q is given = 30 Btu
By the First Law,
(c) The work in (b) is not equal to fp dV. This simply means that
process (b) is not a frictionless process. The point in this exaTnple is that
W is not always equal to fp dV but depends upon the type of process as
well as the path. The change on the other hand,
of internal energy, At/,
depends only upon the end states and not at upon the process. The all
First Law also applies regardless of the nature of the process. Hence the
work in (b) can be determined from the known AU and the given Q, by
use of the First Law.
(S0)oyc..= (STDeyC.
or for a process as
AE +W
The latter equation may be taken as a definition of the quantity
internal energy, E. Internal energy has no absolute value but its
change between any two states of a system does have a definite value.
Hence internal energy is a property of a system.
The general concept of the internal energy of a system includes
energy in storage as kinetic energy associated with observable veloci-
Ml] THE FIRST LAW 63
The tire-pump plunger is pushed in and the temperature of the pump cylinder
is observed to rise. Give the signs of Q and W for the process, (b) In the
same apparatus the fluid system is a frictionless, incompressible liquid; are W
and AE positive or negative for the fluid system when the pump plunger is
pushed in?
5-2. A is made by burning a mixture of fuel
certain combustion experiment
and oxygen a constant- volume ^^bomb’’ surrounded by a water bath. During
in
the experiment the temperature of the water bath is observed to rise. For the
system comprising the fuel and oxygen give the signs of Q, AE and for the W
process.
5-3. (a) A truck powered by an electric storage battery climbs a hill at
constant speed; the storage battery and the motor are at higher temperatures
than the surroundings. Considering the entire truck as a system, indicate on a
sketch the streams of heat and work crossing the boundary of the system; would
AE be positive or negative? (b) A trolley car climbs a hill at constant speed;
the motor is at a higher temperature than the suiToundings. Considering the
a system, indicate on a sketch the streams of heat and work crossing
entire car as
the boundary of the system; would AE be positive or negative? (c) A truck
powered by a gasoline engine climbs a hill at constant speed; the engine takes
in air from the atmosphere and discharges hot exhaust gases. Why cannot a
simple j^stem be chosen to analyze this process, similarly to cases (a) and (b),
above?
5-4. A slow chemical
reaction takes place in a fluid at the constant pressure
of 15 psia. The surrounded by a perfect heat insulator during the reac-
fluid is
tion which begins at state 1 and ends at state 2. The insulation is then removed
and 100 Btu of heat flows to the surroundings as the fluid goes to state 3. The
following data are observed for the fluid at states 1, 2, and 3;
For the fluid system determine the internal energy at states 2 and 3 if the internal
energy at state 1 is zero.
5-5. A piston and cylinder machine contains a fluid system which passes
through a cycle composed of four processes a-b, b-c, c-d, and d-a. During the
cycle, the total negative heat transfer is 150 Btu. The system completes 100
cycles per minute* (a) Complete the following table; show your method for
each item.
b-c 20,000 0
d-a
u « 673+ 0.320f
pv = 0.600(f + 460)
where u is specific internal energy, Btu/lb; t is temperature, F; p is pressure,
psia; V is specific volume, cu ft/lb.
(a) Find the specific heat at constant volume, (b) Find the specific heat at
constant pressure.
5-10. A system composed of 2 lb. of the substance of Problem 5-0 expands
in a cylinder and piston machine from an initial state of 150 psia, 200*T to a
final temperature of 60°F. If there is no heat transfer find the net work for the
procesB.
5-11. If all the work in the expansion of Problem 5-10 is done on the moving
piston, show that the equation representing the path of the expansion in the
pv plane is pt/-** « constant.
5-12. (a) A mixture of gases expands at constant pressure from 100 psia,
1 cu ft to 100 psia, 2 cu ft, with 80 Btu positive heat transfer; there is no work
66 THE FIRST LAW
other than that done on a piston. Find the change of internal energy of the
gaseous mixture, The same mixture expands through the same state path
(b)
while a stirring device does 10 Btu of work on the gas. Find the change of
internal energy, the work, and the heat transfer for the process.
5-13. A fluid is confined in a cylinder by a spring-loaded frictionless piston
BO that the pressure in the fluid is a linear function of the volume (p » a -f- hv).
The internal energy of the fluid is given by the following equation:
C/ = 32 + 0.004pF
where is in Btu,
p and V in cu ft. If the fluid changes from an
in Ib/sq ft,
initial state of 25 psia, 1 cu ft, to a final state of 60 psia, 2 cu ft, with no work
other than that done on the piston, find the direction and magnitude of the
work and the heat transfer.
5-14, In a certain process in a stationary system, in which all work is
p dV
work, the pressure is given by
p = (300F -h 1500) and the internal energy is
given by 1/ = 125 +
0.012pF where C/ is in Btu, p in Ib/sq ft, and F in cu ft.
Find the work and the heat transfer if F changes from 6 to 12 cu ft.
5-15. A well-insulated constant-pressure chamber (1 atm pressure) contains
10 lb of liquid water and 1 lb of chopped ice ata certain instant. A moto>driven
stirrerhas been operating in the mixture for some time, and continues to operate,
^th a constant motor output to the stirrer of 25 watts. The specific heat of
liquid water is 1 Btu/lb F, the specific heat of ice is 0.5 Btu/lb
F, and the latent
heat of fusion of water is 143 Btu/lb. The volume decrease of the water
during
melting is 0.M145 cu ft/lb; so small that A(pV) is negligible, and = AU AH.
How much will the temperature change, (a) in one hour? (b) in three hours?
Chapter 6
the terms on the right side representing, in order, the kinetic energy
of the system, the gravity potential energy of the S3r8 tem, and the
residual internal energy not otherwise accounted for. From this point
Chap. 5 was devoted to the special case of a pure substance in the
absence of motion and gravity. Since many practical engineering
operations involve flow of fluids it becomes desirable to develop the
First Law for convenient application to flow processes.
From Eqs. 5-(3) and 5-(4) a general equation which accounts spe-
cifically for the effects of motion and gravity may be written as
follows:
Equation (2) is the First Law for a system composed ofa pure sub'
stance in the absence of surface tension, electricity, and magnetism.
The system is a particular mam of substance, but it is free to move
from place to place. In Fig. 6-1 a portion of a power plant is shown
diagrammatically; steam flows to the turbine at high pressure, ex-
pands in the turbine while doing work on the rotor, and then leaves
67
68 FLOW PROCESSES [W
after the process the internal energy of the system within the control volume is
Evt ™ Eti “H Ed
since the system within the control volume is then c + d. Then the change of
internal energy within the control volume during the process is
AEy = Qy — Wy + Ed (a)
This equation depends upon the following premises: (1) the First Law; (2) no
change of state in system d while it is entering the control volume; (3) Qy and Wy
are the net heat and work quantities crossing the entire control surface during
the process of introducing system d into the control volume. In particular, note
that Wy includes the work involved in introducing the system d against the
pressure forces and shear forces from system c*
* It is usual to select control surfaces so that the work involved in introducing
a fluid element is done against pressure forces only.
70 FLOW PROCESSES [6-2
The application of the First Law toa control volume is carried out in detail
in Sec. 6-3. Eq. (8) in tiiat section is an expanded form of £q. (a) above for
the particular case that Er is constant and that material is flowing both into
and out of the control volume.
other properties of the working fluid at each point within the control
volume do not vary with time. The operation of a machine like a
reciprocating engine in which conditions do change from time to time
may be treated from the external viewpoint as a steady flow process
if the operation consists of the repetition, at a constant rate, of a
For steady flow, the mass entering at 1 per unit time must equal the
mass leaving at 2 per unit time. The energy balance would have at
least four terms to account for heat flow through the control surface,
work flow through the control surface, and energy carried through
the control surface as the internal energy of each of the two »»«««
streams. The algebraic sum of all the energy transfer quantities per
unit timemust be zero for steady flow.
6-3 Material balance and energy balance in simple steady
flow processes. In many processes involving flow only two at.wMuna
M] FLOW PROCESSES 71
of fluid appear, one entering and one leaving the apparatus. Figure
6-2 is a diagram of such a case in which the apparatus under consid-
eration is enclosed by a control surface. The control surface is lo-
cated so that it cuts the fluid streams entering and leaving the
apparatus at sections where flow patterns and properties are steady
with time- The inflowing stream is cut normal to its flow in sec-
control volume, the mass flow rate entering must equal the mass flow
rate leaving or
wi = to* (3)
in the time interval dt; this fluid has a volume AiVi dl. The mass
of this volume is
_
^
Therefore the mass crossing section
(ft = 101 (ft
1 in unit time is
(4)
= AyVi
tOi ( 6)
Vi
M] FLOW PROCESSES 73
= 4*1*
Wi (6 )
_ A,Vt
(7)
Vi V2
e = ei, + e, + eu (9)
= ^+
^go go
+ ( 10 )
The work Wi, often called flow work, may be derived as follows.
Beferring to Fig. 6-3, the fluid crossing section 1 exerts a normal
pressure pi against the area Ai giving a total force piAi. In time dt
74 FLOW PROCESSES
this force moves in its own direction a distance Vi dt, thereby doing
work. The work in time dt is piA^i dt, or the work per unit time is
piAjV^. But by the definitions of Wi and TTi the work per unit time
is also W\Wi. Then _
WiWi = piAiVv ( 11 )
arr » ,,_v
+ WtpiVt
, ,
-|
^ (13)
H
2go
,
,dQ H.lii I
(14)
This is the steady flow energy equaiion for the special case of a single
stream of fluid entering and a single stream of fluid leaving the con-
trol volume. All terms representing energy flow iido the control
volume are on the left side of the equation and all terms representing
energy flow out are on the right side. All terms in Eq. (14) represent
energy flow per unit mass of fluid flow. Equation (13) is the same
equation written in terms of energy flow per unit time. Either basis
may be used as may be convenient in any particular problem. It is
common practice to write simply Q and Wx in place of the derivatives
with respect to time or mass, since in any one problem all terms will
be reduced to one basis or the other, and the time rate or mass rate
is understood.
The basis of energy flow per unit mass is usually more convenient
when only a single stream of fluid entering and leaving is involved.
The basis of energy flow per unit time is more convenient when more
than one fluid stream is involved. The equations as presented would
have units of ft lb for all energy terms, but obviously the units tnay
be changed to Btu by dividing through by 778. In solving prob-
&4] FLOW PROCESSES 75
n
2^0
h 2i
fifo
+ Ai + dm = n—
2^0
h ^ "h ht -i- ^
-t~
dm
k (15)
It is largely this fact which accounts for the great practical utility
of fluid. Consider, for example, the control volume shown in Fig. 6-4.
Fluid is 1 and 2, and leaving at sections 3 and
entering at sections 4.
(*‘
S + ‘'p- + S + "p”’ + (*"
The symbols Q and Vfz are understood to denote time rates of energy
flow.
volume 2.675 cu ft/lb, internal energy 1111.9 Btu/lb, velocity 6000 ft/min,
and elevation 10 ft. The steam leaves the turbine at the following state:
pressure 3.0 psia, temperature 141. S^F, specific volume 100.9 cu ft/lb, in-
ternal energy 914.6 Btu/lb, velocity 300 ft/sec, and elevation 0 ft. Heat is
lost to the surroundings at the rate of 1000 Btu/hr. If the rate of steam
flow through the turbine is 2500 Ib/hr what is the power output of the
turbine in horsepower?
(170)(144)(2.675) . (6000/60) ,
10 1000
1111.9
778 2(32.2)(778) '
778 2500
914.6 4
(3)(144)(100.9)
778
mi W.
+ 2(32.2)(778) +0+.2600
78 FLOW PROCESSES [6-4
=
+ 56.1 +
219 hp
1.79 +0+ ^
The values appearing in the above problem are typical for a steam power
plant problem. The steam and exhaust pipes
kinetic energy terms for the
are not very large, and the potential energy terms are exceedingly small.
However, the importance of the various terms depends upon the conditions
of the particular problem. Observe that it is not necessarily permissible to
ignore some terms in the equation simply because they are small compared
to some other terms. It is necessary to consider the magnitude of the final
answer rather than the magnitudes of individual terms to determine the
relative importance of the terms. In the above example, in order to obtain
1 percent precision in the final result it is necessary to have 0.2 percent pre-
cision in the internal
energy values; however, the jw product need be known
within only 3 percent, and the kinetic energy within only 100 percent to
obtain the same overall precision.
w, twiXTURE
Example 2.
M] FLOW PROCESSES 79
leaves the heater as liquid water at temperature 212®F, enthalpy 180 Btu/lb.
How many pounds per hour of steam must be supplied to the heater? State
the assumptions necessary in the solution.
Choose a basis for the energy equation. Since more than one stream is
entering the control volume a basis of energy per unit time will be best.
Use energy units of Btu/min and flow units of Ib/min. The energy
equation may be written
VI
Wi(hi
\
^+
2^0
Zi
goj
h,
+Q
negligible. It will be assumed that the heater is insulated so that the heat
transfer to the surroundings is negligible. Then Eq. (b) reduces to
the pipe the steam pressure is 100 psia, the specific volume is 4.937 cu ft/lb
and the enthalpy is 1227.6 Btu/lb. At another section, downstream from
the first, the pressure is 90 psia, the specific volume is 5.434 cu ft/lb and the
Example 3.
80 FLOW PROCESSES
enthalpy is 1223.9 Btu/lb. Find the average velocity at each of the sections
mentioned, and the rate of flow in Ib/sec.
wi = Wi —w (a)
hi + ^ + Zi ^ + Q = hi + ~ + zt — + Wx (b)
From the nature of the problem IT, = 0; Q is given = 0; assume the eleva-
tion change negligible. Then
*+? 2go
j. J.Y1
The enthalpies are given but there are two unknown velocities in the equa*
tion. However, Eq. (a) may be written in terms of velocities:
AiVi _ AiVi _ ...
or Vt = 1.100 Vi (f)
Vi = 940 fps
Vt = (1.10)(940) = 1034 fps
process but the ptessure in the bottle changes as the mass within
the bottle decreases, so the flow is not steady. Another example
is the series of processes in the operation of a cylinder and piston
machine' such as an engine. From the external viewpoint, over a
period of time, a reciprocating engine may be considered a steady
flow device; however, no detailed investigation of the internal oi)era-v
tions of the engine can be made on the steady flow basis because the
internal operations of the engine are not steady flow operations.
Some attention to what may be called variable flow processes is
therefore desirable.
Consider an apparatus through which fluid is flowing under non-
steady state conditions. In Fig. 6-5 such an apparatus is indicated.
and one stream leaving the control volume. Over any finite period
of time Eq. (19) becomes
^1 ^1 ^ / Ff
+ Ml + plVl
dm\
( 22 )
dt dt \2go 'go ) dt
and ^
dt dt
/li
\2j;o
, 1
^ go + Ml + PiVi
dmt
) dt
(23)
Substituting (22) and (23) in (21), and using the enthalpy in place
of (m -f- pv),
dEv dWz n+ Zl
gVmi
dt dt dt 2^0 go) dt
(24)
For any finite time interval, Eq. (24) becomes
indicated by subscripts 1 and 2 for the initial and final states, respec-
tively. In the beginning the bottle contains gas of mass mi at state
pi, ti, vi, hi, Ui. The valve is opened and gas flows into the bottle until
the mass of gas in the bottle is mi at state ps, k, vi, hi, ui. The supply
to the pipe line is large enough so that conditions in the pipe line are
unaffected by the flow to the bottle. The state in the pipe line is
given by pp, tp, Vp, hp, Up, and Vp. Elevation is neglected.
Analysis hy System Technique. In order to set up an energy bal-
ance for this process on the basis of a system it is necessary to select
a suitable system. It will be found that a suitable system consists
84 FLOW PROCESSES [6-6
of all the gas that is in the bottle at state 2. In accordance with the
discussion of systems in Sec. 1-3 it is necessary to be able to keep the
system distinct from its surroundings during the whole process. This
isdone by imagining an extensible envelope which contains at aU
times the gas that will eventually be in the bottle at state 2. This
This can be evaluated at state1 by taking the sum of the two internal
energy quantities associated with the portions of the gas within the
bottle and within the pipe respectively. (The volume of the small
connecting tube is assumed negligible.) Then
The first term is for the gas in the bottle and the second term for the
gas in the envelope but outside the bottle. At state 2 all the system
is in the bottle so
6- 6 ] FLOW PROCESSES 85
Et = miiit (28)
Then
^ Ei — El = mtUa — -H (mi — mi)( Y1
2{7o
The potential energy terms have been omitted, being assumed negli-
gible. The kinetic energy terms have been omitted for the gas in the
bottle because it is not in motion at the initial and final states.
Kinetic energy is included for the gas in the pipe although it might
often be negligible in specific cases.
Taking next the work term of 5-(3) it is observed that if shear
forces at the surface of the envelope are neglected, the conditions of
the problem do not permit of any work except that due to volume
change.* Now referring to Fig. 6-7, the volume change of the process
consists solely in the collapse of the portion of the envelope outside
of the bottle to zero volume. This portion of the envelope, being
always within the pipe, is always subjected to the pressure Pp. The
work is therefore given by Pp AF. The initial volume of the portion
of the system external to the bottle is (nit — m\)Vp, and its final vol-
ume is zero. Then
W = Pp(7i - Fi) = pp[0 - (mj - mi)vp] = -(m* - m\)p^p (30)
F|
Q = W2 W2 wiiWi — (m2 - mi)^
2^0
PIPE LINE
-^TUBE
CONTROL
SURFACE
VALVE-^
L. J
Fig. 6-8. Control surface analysis.
constant; it will be seen that this simplifies the solution. The work
of shear forces by the flowing fluid in the pipe line, upon the fluid
entering the tube, is neglected. This is permissible for frictionless
fluid or small velocities and in this connection ordinary pipe line
velocities may be considered small.
Applying the energy equation, (24), to this case the following
energy balance may be written on a time rate basis:
^ ^ j.
' (33)
dt dt dt ‘^V^'^2po ‘^go/dl
Since shaft work is absent and elevation changes are considered
negligible
dEv dQ ,
(34)
dt d/ V 2j7o/ df
AEv (35)
where (mi — mi) is the mass which flows into the control volume.
Equation (35) is an expression for AEr obtained by accounting for
all energy quantities crossing the control surface during the process.
But it is also possible to write an expression for AEv in terms of the
kno^vn properties of the fluid within the control volume before and
after the process. Thus
stationary and at the same elevation before and after the process.
Combining (35) and (36),
Q = vhih - mm - -I-
~ mi) (37)
both solutions are correct. Observe also that both the system and
the control surface were so selected as to take advantage of the con-
stant conditions in the pipe line to simplify the analysis. If the pipe
had been a finite chamber instead
line of an infinite source the analysis
would have been more complex.
Anexample involving the intake process of a cylinder and piston
machine will now be given. In a reciprocating engine the piston
never moves far enough to reduce the cylinder volume to zero. The
during the intake process has also been measured as m/ lb. The state
of the clearance gas just before the inlet valve opens is known to be
given by pi, ui, Vi, hi. The state of the gas in the cylinder just after
the inlet valve closes, at the conclusion of the intake process, is known
to be given by pi, ut, vt, Aa. The state of the gas in the supply pipe
is constant and is given by Pp, Up, Vp, hp, Vp. How much heat is
transferred between the gas and the cylinder walls during the intake
process?
88 FLOW PROCESSES [6-7
around the apparatus as shown in Fig. 6-9. The only place at which
material crosses the control surface is at the section p, normal to the
intake pipe axis. Writing the energy balance for this case on a time
rate basis,
meats for steady flow. That is, the mass streams and the energy
streams must be constant with time and must respectively add to a
net value of zero for the entire surface. If the operation within the
control volume is a continuous repetition of a process, at a constant
can satisfy this requirement.
rate, it
For a simple steady flow process involving one mass stream enter-
ing and one mass stream leaving the control volume the following
equations will hold: mass balance or continuity equation, written on
the basis of unit time.
Vi V2
2ffo go
+ Wi + piVi +Q= —+
^Qo
22
go
+ W2 + P2V2 + Wz
Mass balances and energy balances can easily be made for a
steady flow process involving several streams crossing the control
surface by summation of the quantities belonging to the individual
streams of fluid.
PROBLEMS
6-1. Water at yO^F flows steadily from the bottom of a large open tank
through a nozzle to the atmosphere. The tank is filled to a
kept constantly
depth of 12 above the nozzle, (a) If the velocity of the stream leaving the
ft
nozzle is uniform, and if no heat transfer or internal energy change occurs for
the water passing through the nozzle what will be the water velocity? (b) If
the nozzle diameter is 1.5 in. what is the flow rate in Ib/hr?
6-2. In a real nozzle there will be some friction, so the velocity will not be
as great as found in Problem 6-1. If the measur&d velocity is 0.985 times the
computed velocity how much does the internal energy of the water change while
passing through the nozzle? Assume no heat transfer.
6-3. A
steam condenser consists of a metal shell or tank through which
metal tubes pass; the metal tubes carry a flow of cooling water. Steam fills the
space around the tubes and condenses on the tubes, transferring the latent heat
of vaporization to the water. The resulting liquid (condensate) drips from the
90 FLOW PROCESSES
tubes to the bottom of the she]] where there is a drain hole to remove the con-
densate. In a certain condenser steam enters at a steady rate and condensate
leaves at the same rate. Cooling water flows steadily through the tubes.
Assuming there is no heat transfer with the surroundings, write the steady
flow energy equation for (a) the steam-condensate stream; (b) the cooling water
stream; (c) the condenser process as a whole. Define each term used, referring
to a schematic flow diagram.
6-4. Air flows steadily at the rate of 50 Ib/min through an air compressor,
entering at 20 fps velocity, 14.5 psia pressure, and 13.5 cu ft/lb volume, and
leaving at 15 fps, 100 psia, and 2.6 cu ft/lb; the internal energy of the air leaving
is 38 Btu/lb greater than that of the air entering. Cooling water in the com-
pressor jackets absorbs heat from the air at the rate of 3350 Btu/min. (a) Com-
pute the rate of shaft work input to the air in horsepower, Find the ratio(b)
(The friction factor depends upon the fluid properties, the pipe geometry and
the velocity; valued are given in treatises on fluid mechanics.) When water at
70®F flows through a pipe line of 12 in. diameter at a velocity of 10 fps the fric-
FLOW PROCESSES 91
tion factor has the value 0.014. In a certain case these conditions exist for a
pipe 500 feet long.
(a) Calculate the pressure drop due to friction, (b) If the pipe is perfectly
insulated against heat transfer how much energy of the
will the specific internal
fiuid change during flow through the pipe? (c) If the same pipe, instead of
being insulated, is kept at constant temperature, the internal energy of the
water will remain constant. How much heat will be transferred (Blu/lb)?
6-9. ^eam flowing in a pipe line is at a steady state represented by pp, fp,
Upj Vpy hpy Vp. A small amount of the total flow is led through a small tube to
an evacuated chamber which is allowed to fill slowly until the pressure is equal
to the pipe line pressure. If there is no heat transfer, derive an expression for
the final specific internal energy in the chamber, in terms of properties in the
pipe line.
V is in cu ft/lb.
Anevacuated bottle (Fig. 6-7 or 6-8) is fitted with a valve through which
air from the atmosphere, at 30 in. Hg and 72‘’F, is allowed to flow slowly to fill
the bottle. If no heat is transferred to or from the air in the bottle, what will its
temperature be when the pressure in the bottle reaches 30 in. Hg?
6-11. Solve Problem 6-10 if the bottle initially contained 1 cu ft of air at
15 in. Hg and 72®F.
6-12. A mass of air (having properties as given in the preceding problems)
is stirred by a paddle wheel in an insulated constant-volume tank; the velocities
due to stirring make a negligible contribution to the internal energy of the air.
Air flows out through a small valve on the tank at a rate controlled to keep the
temperature in the tank constant. At a certain instant the conditions are as
follows: tank volume 3 cu ft; pressure 150 psia; temperature 300'’F; power to
the paddle wheel 0.1 kw. Find the rate of flow of air out of the tank at this
instant.
Chapter 7
balance will hold. The fact that a given hypothetical process would
satisfy the First Law is, however, no guarantee that the process could
be carried out. It is a necessary but not a sufficient condition.
tion brake the brake gets hot; the internal energy of the brake in-
creases by the absorption of the kinetic energy of the automobile.
This satisfies the First Law, but the First Law would be equally well
satisfied if the hot brake suddenly cooled off and gave its internal
energy back as kinetic energy, causing the automobile to resume its
cycle in which there is a net heat flow to the system and a net work
flow from the system. The system which executes a heat engine cycle
is a heat engine. A heat engine may be of various forms such as a
mass of gas in a cylinder and piston machine, Fig. 7-la, or it may be
0 .
Wp HEAT
ENGINE
O2
(b)
Fig. 7-1.
Q2 ,
heat rejected; the heat transferred from the system during a
cycle,
Wbj engine work; the work done by the system during a cycle,
Wpf pump work; the work done on the system during a cycle.
All of these quantities are customarily treated as positive numbers
even though two of them represent negative transfers with respect
to the system. Hence for a heat engine cycle
* Note that a heat engine ia not at all an engine in the sense of a piece of ma-
chinery, although it may utilize such apparatu*^.
D*
94 THE SECOND LAW [7-3
ZQ = ZW (4)
Substituting from (1) and (2),
Qi - Q» = We ~Wp = (5)
~
then
’_
_ Qi
0 .
Qi 1
'"Q,
Qi
(e)
J^ote that Eq. (6) is simply a deduced result; Eq. (3) is the definition
of the efficiency of a cycle.
only that the net work be equal to the net heat. Experience shows,
however, that other restrictions exist; the net work is always lesd
than the heat supplied Qi, that is to say there always exists some
heat rejected Qt. Moreover there is no net work in a cycle unless a
temperature difference exists between the source and the sink. The
formal statement of these empirical facts constitutes the Second Law
of Thermodynamics. The earliest recognition of this fundamental
principlewas by Carnot who said, with reference to a cyclic engine,
“Wherever there exists a difference of temperature, motive power
*
can be produced.” This positive assertion, however, is not as pre-
cise as the negative assertions of later writers since it may imply,
but does not state categorically, that the temperature difference is
Trans, by H.. H. Thurston, Amer. Soc. Mech. Engrs., New York, 1943. Carnot’s
work preceded the establishment of the First Law, hence his reasoning is incon-
sistent with the present concept of heat. Nevertheless his conclusions are sound
because the Second Law is a general law of nature entirely independent of the
First Law. Carnot not only presented the first analysis of the effects of what
is now known as the Second Law but he also originated the use of cycles in
thermodynamic analysis.
t See Section 7-9 for Clausius’ statement of the Second Law. For a discus-
aioD of the statements of the Second Law see Zemansky, M. W., Heat and Ther-
modynamics, New York: McGraw-Hill, 1943, chap. 7.
96 THE SECOND LAW [ ^
7
motion machine of the first kind is a device which violates the First
Law by creating energy.) An example is now given of the method
of proving a process impossible under the Second Law.
r n
SYSTEM
BOUNDARV
from rest up to 1800 rpm by a motor which is then disconnected from the
flywheel. By the First Law it is known that the motor must have supplied
work to the flywheel equal to its final kinetic energy (neglecting air friction).
It is well known that the wheel can be brought back to rest by applying force
to the brake block. In this process no work crosses the boundary of the
system since the operating force on the brake moves through a negligible
distance. If the process takes place quickly it may be assumed that heat
transfer is also essentially zero. Then, by the First Law, the internal energy
of the system remains constant; the kinetic energy which disappears becomes
molecular internal energy of the brake block and the wheel as evidenced by
the temperature rise always observed under such conditions.
Now it is also well known that the reverse of the braking process never
occurs, that is to say the wheel and the brake will not be found to give up
their molecular internal energy with the sole effect of producing kinetic energy
of the flywheel as a whole. It is desired to prove that this process, which is
never encountered in experience, is impossible under the Second Law. The
proof requires the construction of a cycle composed of one or more processes
7-4] THE SECOND LAW 97
Second Law.
pie above, the process of stopping the wheel by the brake may be
1,
Experience shows that the reversalis not perfect, for the pendulum
(a) (b)
Big. 7-4.
100 THE SECOND LAW [7-6
known that heat can flow directly from A to 5, as for example Qa-^b in Fig.
.
Although every real heat tarnsfer process requires a temperature differ-
Fig. 7-5.
ess. For example the expansion of a real gas in a cylinder and piston
Tn«/^hinp. generally involves so little friction and so little disturbance
go from ti tott, and back from k to ^i, by adiabatic (zero heat transfer)
the cylinder and forcing the piston farther toward the cylinder head,
the system temperature would be increased to h in a reversible
adiabatic process. This is the classical picture of the Carnot cycle,
but other pictures are possible, for example, a steady flow system
such as shown in Fig. 7-9. In this case the isothermal heat transfer
Kg. 7-11.
F = Q, - Q*
(1) Assume that a cyclic heat pump could transfer heat from a
low-temperature region to a high-temperature region with no other
effect. Let the heat pump, P in Fig. 7-12, transfer heat Qi from a
sink at <2 to the heat engine E at temperature h. E receives heat Qi
at ti, and puts out net work W. Obviously the
rejects heat Qt at U,
condoned S3rstem P and E constitutes a heat engine working in cycles
and producing net work while exchanging heat only with a body
at a single fixed temperature. Hence any system which violates
Clausius’ statement will also violate the Second Law as originally
stated in Sec. 7-3.
7- 10 ] THE SECOND LAW 107
(2) Assume that a heat engine E could produce net work while
exchanging heat only with bodies at a temperature k- This net work
could be used to drive a heat pump P receiving heat at k and dis-
charging heat at some higher temperature as in Fig. 7-13. It is
obvious that the combined system E and P constitutes a heat pump
working in cycles and producing the sole effect of transferring heat
from k to <j. Hence any system which violates the Second Law
statement of Sec. 7-3 will also violate Clausius’ statement.
Thus the complete equivalence of the two statements is proved
since a violation of either statement necessarily involves a violation
of the other.
is the net work of the cycle. This efficiency is called thermal efficiency.
A heat pump or refrigerating machine is a system to which there
is a net flow of work and from which there is a net flow of heat in a
cycle.
The Second Law is stated as follows (after Kelvin and Planck)
It is impossible for a heat engine to produce net work in a complete
cycle if it exchanges heat only with bodies at a single fixed tem-
perature.
An equivalent statement (after Clausius) follows: It is impossible
for a system working in a complete cycle to accomplish as its sole
PROBLEMS
7-1. Heat is supplied to a cj'<!lic hcjit engine at the rate of 1000 Btu/min,
and the engine docs work at the rate of 10 hp. Find the efficiency of the heat
engine and the rate of heat rejection.
THE SECOND LAW 109
7-2. A dry-cell battery can produce work in the form of an electric current
will rebound to a much smaller height, (a) Explain how the First Law is satis-
fied in each case, (b) Is the process in each case almost reversible or irreversible?
7-8. A fluid flows steadily at constant velocity, without heat transfer, through
a pipe in which there is a pressure drop due to friction. Prove, by the Second
Law, that this process is irreversible.
7-9. Considering a reversible process to be one which approaches reversibility
as a limit (Sec. 7-6), each process described below falls into one of three cate-
gories: (1) it is reversible; (2) it might be reversible; (3) it cannot possibly be
reversible. Place each process in its proper category, and identify the sources
of irreversibility.
(a) A
pound of water is evaporated at constant temperature by an inflow of
heat, A pound of water is evaporated at constant temperature by an inflow
(b)
of work, (c) A mass of air in a constant-volume container is heated slowly from
goes through the isothermal expansion process of a Carnot cycle, (f) A stream
of steam at 212T mixes with liquid water at 50T in a non-conducting heater,
(g) Hot stagnant gases in the cylinder of a non-conducting, frictionless cylinder
and piston machine expand as the piston moves out slowly, (h) Hot turbulent
gases in the cylinder of a water-cooled automobile engine expand as the piston
moves out rapidly.
7-10. A gaseous system in a cylinder and piston machine executes a cycle in
no THE SECOND LAW
which there are three heat transfers as follows :Qi « — 180Btu/cycle;Q2 " 60,000
ft Ib/cycle; Qi »
75,000 IT calories/cycle. Is the system acting as a heat engine
or a heat pump? Show reasoning.
7-11. A refrigerator utilizing a heat pump cycle has a power input of 0.75 kw,
and a heat flow rate from the cold region of 150 Btu/min. How much heat must
be transferred per hour to the hot region?
Chapter 8
The Second Law is seldom used directly but several general corol-
laries or propositions derived from it are of great usefulness in the
development of theory, and in the solution of problems. In this
chapter these immediate consequences of the Second Law are de-
veloped.
8-1 The efficiency of reversible cycles. The first application
is to demonstrate the following proposition:
Qu “ Qia =* Qi (a)
111
11^ BASIC APPLICATIONS [8-1
By assumption VA > VB
or
^
Qia
Wb
Qib
(b)
Wa > Wb (c)
ta
Fig. 8-2.
Fig. 8-3.
*
Observe that the operation in Fig. 8-3 does not violate the First Lav
8-2 ] BASIC APPLICATIONS 113
_ E _ Qi-ft _~ 1 _
. Qi Qi (1)
V = fik, k) (2)
= E(k,k) (4)
g
114 BASIC APPLICATIONS [8-2
= ^(<1. <»)
§
Qi _ Q1/Q3
Now
Q. Q2/Q,
Fdi, ij)
or Fill, U) ( 5)
F{t2j U)
Since ti, it, and k are independent, Eq. (5) can hold only if tt divides
out of the quotient; then
( 6)
8-2 } BASIC APPLICATIONS 115
(7 )
T% Qt
(7) that
Q\ — Qt = Qi — Qi
and Wi =
If enough engines are placed in series to make the total work output
equal to Qi, then by the First Law the heat rejected from the last
engine will be zero. By the Second Law, however, operation of a
cyclic heat engine with zero heat rejection cannot be achieved, al-
T® = -I- 459.7
116 BASIC APPLICATIONS [8-3
+ 273.2
r® = 1.8 T®
Rankine scale.
Whenever temperature is referred to in thermodynamic analysis
the absolute thermodynamic temperature is implied, although data
are frequently given in terms of the conventional temperature scales.
By substitution from Eq. (7) in Eq. (1) the efficiency of a reversible
heat engine cycle in which heat is received solely at Ti and heat is
Fig. 8-6. Let the engine operate through a cycle la, 2a, 3a, 4a as
shown in Fig. 8-7, receiving heat Qm from source a and rejecting
heat Qta to the sink. (It will be observed that the lines representing
Fig. 8-7.
118 BASIC APPLICATIONS
in cycle a. Next, let the engine operate through cycle Ic, 2c, 3c, 4c,
in which state 3c coincides with state 2b, and cycles b and c use the
Qla
Tu
^ I
^
r.6
, Qu
Tic
Qia + Q» + Qjc (10)
Q2 = Q20 + Qa> + Qu
Equation (10) may now be rewritten,
Qi
( 11 )
exist for any temperature Tz and the given process A-B. If any
ds
^ (13)
(13a)
120 BASIC APPLICATIONS [ 8^
other processes are reversible. Then for any of the elementar}' cycles
into which the large cycle is divided
dQt
,= 1 - (14)
dQ
where dQ and dQj are respectively the heat supplied at T and the
heat rejected at Tt in the elementary cycle. By proposition (1),
Sec. 8-1, the efficiency of a general cycle will be equal to or less than
the efficiency of a reversible cycle, thus
1 IV 1 (15)
Then (16)
dQo xdQi/rw
or, since
/m ^ r
\dQ2 Aev T 2
Al
(17)
dQ _ dQi
(18)
r ^ Tt
» rfQrev dQi
- rr ^ rp (19)
1 I 2
/f </*
or
/^<0 (21)
Consider a process A-B for which the path is plotted in Fig. 8-9
upon the temperature-entropy plane. The area under the curve A-B
is proportional to ST ds. By the definition of entropy, Eq. (13),
Tda^dQr„ (22)
Q = fTds = TAs
Q=0= Jt ds or ds = 0
heat transferred, which is equal to the net work of the cycle. The
T-s plot of any reversible cycle will enclose an area proportional to
the net work of the cycle. Such plots are useful in comparing the
work outputs and efficiencies of various ideal reversible cycles.
For the Carnot cycle, Fig. 8-12,
( T s T, >
0*0 Jo«o
S* CONST. I^S- CONST.
d T.T* c
-JL in
0i = Ti As
Qi ^ As
W^net ” 0l “ Q =
2 (^1 “ (24)
Ti-T,
( 8)
T1
Therefore if Ti is given, the maximum efficiency will be obtained by
making 7*2 as small as possible. But, for practical cases, Tt must be
the temperature of some naturally
available body which can absorb
a large amount of heat without appreciable temperature rise. Such
bodies are the atmosphere, ocean, lakes, and rivers. The tempera-
tures of these bodies vary from place to place and from time to time
so it is customary to reason in terms of a “temperature of the sur-
rniindinir.s” which is a hvnothetical averaire temnerature.
z *1
HW
“"iKOi
/
>-dQ,
_J '
T*, Tcnipcrotufc of
the surroundings
s
k-ds
dTFmax) which
= dOi - dQ,
must necessarily be
(25)
If the heat engine receives heat through the whole process a-b, and
rejects heat at To, the maximum work that can be obtained, or the
avaiUAle energy, for the finite cycle will be the sum of the elementary
quantities of Eq. (25), or
(27)
(28)
Fig. 8-16.
Qi = Ti As = T[ As' (b)
Therefore the work of the reversible engine in the second case is less
( 30)
But by Ekj. (20) (Sec. 8-4), for any process in any system
S-7] BASIC APPLICATIONS 129
case).
The principle of increase of entropy provides a criterion of revers-
ibility for, in an isolated reversible system, the entropy must be
constant, all processes being both adiabatic and reversible. There-
fore if the entropy of an isolated system increases, the process taking
place must be irreversible.
Asi = (a)
The entropy change Asi is negative because heat is transferred from the
reservoir at Ti. In each case the entropy change is given by Q/T because
the entropy change computed by assuming a reversible process between
is
the same end states as the actual process. Another way of expressing this
is to say that the processes in the separate reservoirs are assumed internally
< T, (c)
As = Asi ^ 0 (0 )
Thus the irreversible process involves an entropy increase for the isolated
system.
TjlDMX —
r, = 85 + 460 = 545*^
W _ J5
- 545 0.064 or 6.4 percent
W = ^ = 0.63 = 63 percent.
The predicted efficiency does not seem unreasonably high since it is only a
little more than half the maximum possible efficiency. Actual plants seldom
approach the maximum efficiency, partly because most of the heat is actually
supplied at temperatures well below the maximum temperature of the cycle.
Example 3. How much does the entropy of a pound of air change when
the air is heated reversibly from 1 atm pressure, 50®F to 1 atm, 150®F, if
SoLxmoN; Since the given states are at the same pressure, assume a
reversible constant^pressure process between them and compute the entropy
change for the assumed process. (Note that a constant-pressure process
was not given in the example.)
As
T
For a reversible constant-pressure process, from Eq. 3-2,
dQ = mcp (U
then
A« = f^ As
= nu:,J^^mc,OnT,-]nTy)
= 0.0431 Btu/F„b.
Solution: The entropy change of the combined system is the sum of the
entropy changes of its parts. The individual entropy changes of the gas
and water systems can be found by assuming in each case a reversible process
between the actual end states of the individual system. For the water, since
temperature is constant,
^
= /«v f°
Solution: Sketch on the T-s plane the two assumed reversible processes,
heat transfer from the gas and heat transfer to the water. Use a basis of
one pound of water evaporated. The gas is cooled from 1 to 2 by trans-
ferring heat to the evaporating water which changes from a to 6. If the
heat from the gas had been transferred reversibly to a reversible heat engine
the heat engine would have received the heat along the path 2-1 because
reversible heat transfer requires zero temperature difference as each incre-
ment of heat is transferred; the heat engine would have rejected at To a
heat quantity To Asn or — To Asg^. If a reversible heat engine received the
8-9] BASIC APPLICATIONS 133
heat reversibly at 400®F the heat engine would have rejected at To a heat
quantity To Aso6 or To AshsO- The increase in unavailable energy due to the
transfer of heat from the gas to the water is then
Qi
Q
where Qi is the heat received from a source at Ti, and Q2 is the heat
rejected to a sink at T2 by a reversible heat engine
,
which exchanges
heat only at Ti and ^2 Equation (7) establishes
. the ratio of any
two temperatures and the zero point of the scale, but does not estab-
lish the size of the degree of temperature, which is taken the same
as the conventionarFahrenheit degree (or the Centigrade degree) for
the Rankine scale (or the Kelvin scale). The absolute thermody-
namic scale is identical with the ideal gas scale discussed in Chap. 3.
In thermodynamic analysis temperature implies the absolute themo-
dynamic scale, although data are frequently presented with reference
to the conventional temperature scales.
By the definition of the temperature scale, the efficiency of a
reversible heat engine recei^ung heat solely at Ti and rejecting heat
solely at Tz is given by
134 BASIC APPLICATIONS [8-9
(8)
ds = ^ (13)
until a value is assigned for one state of the system; then the values
at all other states become fixed. In an irreversible process the change
of entropy is the same as for a reversible process between the same
end states, but the integral of dQ/T is less for an irreversible process
than for a reversible process between the same end states.
A process in which the entropy of a system remains constant is
called isenlropic. A process in which heat transfer is zero is called
adiabatic. A reversible adiabatic process is isentropic but an adia-
batic process is not necessarily isentropic, nor is an isentropic process
necessarily reversible or adiabatic. Of the three characteristics, re-
versible, adiabatic, and isetitropic, no one necessarily implies the
others, but any two together necessarily require the third.
Becau^ entropy a property, the integral of ds around a cycle
is
/^ < 0 (21 )
called the available part of the heat supplied, or the available energy
supplied' to the engine. The remainder of the heat supplied is called
unavailable. If the lowest usable sink temperature (temperature of
the surroundings) is To the unavailable part of the heat supplied is
PROBLEMS
8-1. A cyclic heat engine receives heat solely from a source at lOOOT and
rejects heat solely to cooling water at lOO^F. What is the maximum possible
efficiency of the heat engine?
8-2. On the basis of the First Law fill the blank spaces in the following table
of hypothetical heat engine cycles; on the basis of the Second Law classify each
cycle as either irreversible, reversible, or impossible.
Rate of
Work
Cyde Temperatures Rates of Heat Flow Output Efficiency
mass of 1 Ib of water, Fig. 7-8, how much work is done per cycle, and how much
heat is supplied? (b) If the cycle operates in steady flow, Fig. 7-9, with a power
output of 25 hp, what is the steam flow rate?
8-7. A heat engine receives reversibly 100 Btu of heat per cycle from a source
at 540?F, and rejects heat reversibly to a sink at 40°F; there are no other heat
transfers. For each of three hypothetical amounts of heat rejected, in (a), (b),
and (c), below, compute the cyclic integral of dQ/T. From these results
show which case is irreversible, which reversible, and which impossible, (a) 50
Btu/cycle rejected; (b) 75 Btu/cycle rejected; (c) 25 Btu /cycle rejected.
8-8. As shown in Fig. 7-10 a heat engine cycle may be operated in reverse,
as a heat pump. Show, by the method used in Sec. 8-1, that no heat pump
cycle working between two reservoirs at fixed temperatures can have a larger
ratio of Qi to Wnet than a reversible cycle.
8-9. Show by pump cycle working
the inequality of Clausius that no heat
between two reservoirs at fixed temperatures can require less net work per unit
of heat received than a Carnot cycle.
8-10. In a certain process a vapor, while condensing at 800®F, transfers heat
to water evaporating at 500®F. The resulting steam is used in a power cycle
which rejects heat at lOO^’F. What fraction of the available energy in the heat
transferred from the process vapor at 800®F is lost due to the irreversible heat
transfer to the water at 500°F?
8-11. Exhaust gases leave an internal combustion engine at 1500®F and
1 atmosphere, after having done 400 Btu of work per pound of gas in the engine.
The specific heat of the gases at 1 atmosphere is 0.26 Btu/lb F, and the tempera-
ture of the surroundings is SO^F, (a) How much available energy per pound of
gas is lost by throwing away the exhaust gases? (The available energy is the
work of a reversible heat engine which receives heat reversibly from the exhaust
gases, while cooling them to 80°F, and rejects heat at 80®F.) (b) What is the
ratio of the lost available energy to the engine work?
Chapter 9
137
138 PURE SUBSTANCES [9-2
pv^RT (1 )
decrease in volume,
9-2] PURE SUBSTANCES 139
3-
4-
is a saturated vapor state because, from state 5, the vapor can con-
dense to liquid without change of pressure or temperature.
Experience shows that for any given substance, in saturation
states at various pressures, there is a definite temperature correspond-
ing to each pressure. Thus if the process 4-5 in Fig. 9-3, correspond-
ing to vaporization, is plotted for a number of different pressures,
a, b, c, etc., a series of saturation states 4 and 5 appears as in Fig. 9-5.
A curve drawn through the points 4 is called the saturated liquid
line, and a curve drawn through the points 5 is called the saturated
vapor line. It is found that when these two curves are extended to
higher pressures and temperatures they do not continue indefinitely
but turn toward each other and join in a continuous curve at a state
called the critical state. Thus the two saturation lines are actuaUy
a ainglft line forming what is often called the saluraiion dame or
vapor dome.
In the plots of Fig. 9-5 each point in the plane represents a par-
ticular state of the substance considered. States to the right of the
saturated vapor line are called superheated vapor states or gas states.
States to the left of the saturated liquid line are called compressed
liquid states. States between the saturation lines are called mixture
states or wet vapor states. The pressure and temperature at the
critical state are called the critical pressure and the critical temperature
respectively.
It should be understood that at pressures higher than the critical
given in Fig. 9-6. This shows the relations between saturation tem-
peratures and saturation pressures for water, plotted on coordinates
of temperature vs. pressure. It is seen that the solid-liquid equi-
librium, or freezing, temperature is little affected by pressure; the
P (pslo)
*For most Bubstances the variation is of opposite sign, but still of small
magnitude. For water above 2000 atm the freezing temperature increases with
pressure.
144 PURE SUBSTANCES [(MS
above which no boiling process occurs. At the lower end the cir-
cumstances are as shown in Fig. 9-7 which is an enlarged plot of part
of Fig. 9-6. The enlarged plot shows that, whereas gaseous and
liquid water can exist together in equilibriiun above 32“F, gaseous
p { p*lo)
scales of the diagram have been distorted because in true scale the
liquid and solid regions would be microscopic compared to the vapor
regions.
In Fig. 9-9 is shown the liquid-vapor portion of Fig. 9-8 with
Pi< Pi
Vi* 7,
Zf Zi
0 » 0
W,* 0
ditions that heat transfer, kinetic energy change, and potential energy
change are negligible. Such a process is called a throttling process.
In the steady flow energy eqtuUion for this process all terms except
the enthalpies will disappear leaving
h\ — hi
(Au), = Qv
can be obtained by computing for the three steps A-C, C-D, D-B
Fig. 9-12.
/.r. c, AT
latent heat ^3 —— ^2
Cv dT
150 PURE SUBSTANCES 9^
[
SOLID
h = u+ pv
and c. =
Other relations are derived from the application of the First and
Second Laws to a generalized process in a pure substance. Consider
any reversible process in a system of unit mass of a pure substance
in the absence of effects of motion and gravity. From the First Law
Q = Au + W
or for a small change
dQ = du + dW (2 )
Now from the Second Law development, Chap. 8, since the process
is reversible
dQ = Td8 (3)
dW = pdv (4)
T ds = du + pdv (5)
pendent of the type of process. Equation (5) is not the First Law;
it is a property relation that is dependent upon both the First and
Second Laws.
From Eq. (5) and the definitions of properties, numerous useful
property relations can be derived. As an example, a simple deriva-
tion of a very useful relation follows:
By definition A = w + pv
or dh = du + p dt; + r dp
PKOBLEMS
9-1. From the temperature-entropy diagram for carbon dioxide (in the back
cover envelope) find the phase (liquid, solid, vapor, or mixture) in which carbon
dioxide exists in equilibrium at each of the following states; (a) t = ISO^’F,
at — 2()0T, 1000 psia. (Find how much h changes for a small temperature
change along the constant-pressure line, and compute 6h/Ai.) (d) Find Cp for
PURE SUBSTANCES 153
air at240®F, 14.7 psia, and at 240®F, 1000 psia. (e) At 100 peia find the satura-
tiontemperatures for vapor and for liquid. (The saturation temperature is not
constant at constant pressure because air is a mixture of oxygen and nitrogen;
oxygen-rioh liquid condenses and a progressively lower temperature is
first,
9-4. From the pressure-enthalpy diagram for Freon-12 (in the back cover
envelojjfe) find the data to answer the following: (a) What are the critical pres-
sure and temperature of Freon-12? what phase is Freon-12 at 200 psia,
(b) In
400°F? (c) At = 55 Btu/lb, t = 40®F, what is the state of aggregation (liquid,
vapor, mixture)? (d) What is the normal boiling point (at 1 atm pressure) for
rreon-12? (e) What is the density of Freon-12 saturated vapor at 0°F?
9-5. A Joule-Thomson experiment (Fig. 9-11) is carried out with Freon-12;
the initial state is at 100 psia, 100®I\ and the final pressure is 20 psia. Using
the chart find (a) the final temperature of the fluid; (b) the change of internal
energy during the process.
9-6. Using either the enthalpy-entropy diagram, or the temperature-entropy
diagram in Keenan and Keyes’ steam tables, find: (a) the saturation pressure
for water at 400°F (b) the enthalpy of saturated water vapor at 100 psia; (c) the
;
approximate specific heat at constant pressure for water vapor at 1 atm, 300®F.
(Find the ratio of Ah to At for a small temperature change at constant pressure.)
9-7. From the temperature-entropy diagram for carbon dioxide find the
change in the entropy and the temperature of carbon dioxide when it goes through
a throttling process beginning at 800 psia, 100®F, and ending at 100 psia. Sketch
the area under the path of the process in the T-s plane, and explain why the
area is not zero even though the process is adiabatic.
Chapter 10
TABULATED PROPERTIES-
STEAM TABLES
tabulated:
t, °F, temperature
^fg “ ^^0 * ^0 **
Ufg — Ug — Uf
W = Jpdv
At constant pressure W = p A» = p{vg — v/)
From Table 2,
W = Q — Au
Am = Ufg = 807.1 Btu/lb (Table 2)
Btu/lb°R. Then
Q = (788)(L1286) = 889 Btu/lb
F, = F/ -h Vg
or = (1 — x)v/ -f xvg
= V/ + x{vg - Vf)
- Vf + XVjg (b)
= (1 - x)v] - (1 - x)i;, + Vg
= Vg - - X)Vjg (c)
Vx (0.4)(0.0m4) + (0.6)(4.432)
2.666 cu ft/lb
In thisjR^amplq it makes little difference whether the equation form (a), (b)
or (c) is used; however, when the quality is close to unity the precision of
computation is improved if the form (c) is used, because the larger part of
the result then comes directly from the tables and only a small subtractive
quantity is computed.
Example 5. Find the enthalpy of wet steam, 0.97 quality, at 100 psia.
h, = 298.4 + (.97)(888.8)
K= 1187.2 - (0.03)(888.8)
Precision here is good to the first decimal place, assuming that the tables
are precise.
«* = «»-(!- x)st,
From Table 2 1.7050 = 1.7549 - (1 - z) (1.4415)
1 — z = 0.0346 moisture fraction
Then hz ” ” (1 ^ x)hfg
From Table 2 A, = 1150.8 - (0.0346) (969.7)
= 1117.2 Btu/lb
Similarly »* = — (1 — x)vfg
= 25.38 cu ft/Ib.
V 560"F SSO^’F
from from
295 Table 3 Table 3
296
from from
300 Table 3 Table 3
and the 565® column (or the 296 row) may be filled in two end spaces
by interpolation. A second interpolation will then fill the center
space. As an example, the entropy for the state 296 psia and 565®F
may be found; the value is 1.0099 Btu/lb®Il.
10-4 Gimpressed When the temperature of a liquid is
liquid.
less than saturation temperature for the existing pressure, the liquid
is called compressed liquid. The
pressure and temperature of com-
pressed liquid may
be varied independently; consequently a table of
properties could be arranged like the superheated vapor table to give
the properties at any pressure and temjjerature. However, the prop-
erties of liquids change little with pressure; hence for pressures of a
few hundred psi, little error is made if the properties are assumed
independent of pressure. In tliis case properties are taken from the
saturation tables at the temperature of the compressed liquid.
Example 9. Find the enthalpy of liquid water at 2(K) psia and 70®F.
From Table 1 at 70°F, h/ = 38.04 Btu/lb; therefore A at 200 psia, 70°r is
approximately 38.0 Btu/lb.
10-6 ] STEAM TABLES 161
Example 10. Find tlie volume and enthalpy of liquid water at 100®F
and 1000 psia.
V — V/ = —0.1 X 10“‘
h - h, = -1-2.70
h, = (>7.!»7
r = 0.01G08 cu ft/lb
It = 70.07 Htu/lb
In using Table 4, care inu.st be taken with signs and decimal points. An-
other method of obtaining the enthalp}' of compressed liquid water will be
found in the discussion of the Rankine cycle, Sec. 14-2, Example 1.
ume and enthalpy of a mass of steam, to find the exact state in the
tables is a tedious task since neither property is an independent vari-
able in the tables. With the chart, however, the desired state can
easily be located approximately, thus reducing the search in the
tables to a narrow range. Processes and cycles may be plotted on
the chart for convenient visualization of property relations.
The enthalpy-entropy chart, commonly called a MoUier chart,
contains the same data as the T-s chart with the exception of the
constant-volume lines. The scale of the h~8 chart is large enough to
provide data suitable for many computations.
Some authors use coordinates other than enthalpy-entropy for
charts to be used in computation. Enthalpy and volume have been
used for a steam chart and the most common coordinates for charts
relating to refrigerants are logarithm of pressure vs. enthalpy.*
10-6 Measurement of steam quality. In general all the prop-
erties of two independent properties are
a pure substance are fixed if
Fig. 10-1.
receiver and a calibrated orifice. This device is used when the mois-
ture fraction is more than a few percent.
In the electric calorimeter, Fig. 10-2, a stream of wet steam is
steam at the inlet. Since elevation, kinetic energy change, and shaft
work may be eliminated the equation is
hi hi ~Q
The throttling calorimeter,
Fig. 10-3, is a steady flow device
in which a sample of steam is put
through a throttling process.
In this process the fluid flows
in a well-insulated duct through
a localized restriction (such as a
partially closed valve or a small
orifice)and then resumes its origi-
nal velocity downstream from
the restriction. For this process
the steady flow energy equation
reduces to
1 - X = 0.018
X = 0,982
A solution may be made on the h-s chart: find point 2 at 15 psia, 280^F, and
proceed on a constant h line to 200 psia; there read moisture 1.7 percent.
166 STEAM TABLES [m
The range of usefulness of the throttling calorimeter is limited
by the fact that for given values of pi and p2 there is a maximum
moisture content at 1 for which the steam at 2 will be superheated;
with greater moisture the method fails. This situation is illustrated
in Fig. 10-5. For the pressures pi and p2 the method will work with
a sample at state 1, but will fail with a sample at state 1' or any
state of greater moisture. If the pressure in the calorimeter can be
s
Fig. 10-5.
ou^y before use. In any case a calorimeter can give only the
quality of the sample it receives; the most difficult part of the prob-
lem of determining steam quality is to get a sample which truly repre-
sents the fluid whose quality is desired.
Evdry problem in which tables are used is to some degree a cut-
and-try problem. The search for data, at first, appears laborious but
with tables, as with any other tool, experience leads to greater facility.
In the use of tables the units should be checked, as no standards
are generally followed.
In many cases for which complete tabulations of data are not
available, it is possible to find specific heats, coefficients of expansion,
and the other data from which the needed properties can be computed.
PROBLEMS*
10-1. Complete the following table for water (liquid, vapor, or mixtures).
(Insert a dash for irrelevant items.)
p t V X Superheat h s
(psia) CF) (cu ft/lb) % (F) (Btu/lb) (Btu/lb R)
(f) 60 9,403
(g) 60 10.000
* In solving the problems of this chapter use the abridged tables in the
appendix or the complete tables if available; use charts for preliminary orienta-
tion and for check solutions.
168 STEAM TABLES
280 100
(j)
what temperature does the steam become saturated vapor? (b) What is the
quality when the temperature reaches 200°F? (c) How much heat is trans-
ferred, per pound of steam, in the process between 400®F and 200°F?
10-5. Steam from a pipe where the pressure is 110 psia flows steadily through
an electric calorimeter and comes out at 100 psia, 430°F; the electric power input
to the calorimeter is 1 kw, and the amount of steam that flows through the
calorimeter in 5 min is 4.1 lb.Find the moisture fraction or the superheat of
the steam taken from the pipe.
10-6. A sample of steam from a boiler drum at 390 psia
is put through a
(a) If the calorimeter temperature is 325°F what is the state of the sample taken
from the pipe? (b) If the calorimeter must show at least lO^F superheat for
acceptable results, what is the maximum moisture content that could be meas-
ured under the given pressures?
Chapter H
PROPERTIES OF GASES
pv = RT (1)
170
11 - 1 ] PROPERTIES OF GASES 171
pV = mRT (2)
pV = nMRT
If p, V and T are fixed at po, Vt, and To, n will have a fixed value no
the same for all gases. Then
PoVo
MR noTo
or MR is the same for all gases at po, Vo and To. But for any one
gas both M and R are constant for all states, therefore MR is a con-
stant for all gases in all states. The name universal gas constant
and the symbol R are used for the product MR. Then
pV = nRT (3)
The value of the universal gas constant is 1545 ft Ib/lb mol ®R; in
heat units this is 11)45/778 = 1.986 Btu/lb mol “R.
The gas constant for any perfect gas may then be obtained from
R= ~= ^ ft Ibf/lbm “R (4)
or R« Btu/lb “R
172 PROPERTIES OF GASES [ 11-1
Vo RTo _ (1545)(492)
“ n 359 cu ft
po (14.7)(144)
V = Vmu Lii.3sgJsJL.nr
i (5)
ioP M492
where p is in psia and T is in °R.
The actual values of Rj R/M, and Vm for certain gases are listed
in Table A-l, p. 502. It will
be observed that gases of
simpler molecular structure
show better agreement with
Eq. (4) at 1 atm, 32®F, because
V\V\ _ vi\RTi
Then
m^RTi
11 - 2 ] PROPERTIES OF GASES 173
Hh = = i§ — 0 5Q4
m% P2 T1 25 540
m =
2 0.594m2 + 3
m =
2 7.39 lb
agr. . . 60.9 ft
Pi (25) (144)
can be proved analytically for any pure substance having the equation
of state (1). The proof follows. The properties of any pure sub-
stance are related by Eq. (9-5)
T ds = du + p dv
or ds = p + ^dv
Taking T and v as independent variables this may be expanded into
II
and (d)
1 / a*w \
' (f)
afU' T\dTdv)
But the order of differentiation makes no difference, hence the left
side of (e) is equal to the left side of (f) and their right sides may
be equated;
(h)
The results so far apply to any pure substance. Now for any sub-
stance for which pv = RT,
II II
or (i)
®
Since T and v are the only independent properties and u does not
change when v changes at constant temperature, then u does not
change at all unless the temperature changes. Thus u is solely a
function of temperature for the perfect gas.
In general, if w is a function of T and v,
“ {df\
Therefore for the perfect gas
du = CtdT (7)
not only for a constant-volume process but for any process. Since
Cv is constant for the perfect gas, it follows that
Au = Cv AT (8)
= (il
Then for the perfect gas, since A is a function of T only,
dh = CpdT (9)
Ah = Cp AT (10)
or CpdT = CvdT + R dT
Then Cp — c, — R (11)
This relation will hold even if specific heats are permitted to vary
with temperature. Hence for a substance satisfjdng the perfect gas
176 PROPERTIES OF CASES [ 11-2
to recall here that the usual units for specific heats are Btu/lb degree
whereas the usual units for R are ft Ib/lb degree. It should be obvi-
ous that consistent units are necessary in Eq. (11); it is customary
to use the heat units.
The ratio of specific heats c,/c, is of importance in perfect gas
computations; it will be designated by the symbol k. According to
the classical kinetic theory of gases the ratio k should have the values
5/3, 7/5, and 4/3 respectively for monatomic, diatomic and poly-
atomic gases. This theory is not accurate, as is indicated by the
variation in measured values of k shown in Tables A-4-A-6. Never-
theless, at ordinary temperatures, for monatomic and diatomic gases
the actual values of k are not far from the values 1.67 and 1.40
respectively. For polyatomic gases there is considerable deviation
from the value 1.33. It may be observed that, if k can be predicted
in any way or measured experimentally (several common phenomena
are functions of k), the specific heats of a perfect gas can be deter-
mined without making heat measurements. From (11)
—= _ 1
Cy Cy
SO c, = (12)
Only the molecular weight and k are needed to determine the specific
heats.
Modem theories of the structure of gases can predict specific heats
accurately, but such computations are outside the realm of thermo-
dynamics. Moreover the results are far too complicated for xise in
gas law computations; they are used in the preparation of tables or
charts of properties.
Example 2. Given that oxygen has a gas constant of 48.3 ft Ib/lb ®Il,
and a diatomic gas, compare its actual specific heats at lOO*’?, SOOT, and
is
1500“F with the values computed from the simple kinetic theory value of k.
c
Cp = ~ “ oli
- 0.218 Btu/lb °R
Cp * 0.218/1.4 = 0.156 Btu/lb ®R
From the plot, Table A-4,
Example 3. Show that on a molal basis the specific heats of all gases
having the same value of k are identical.
k(Cp — Cp) kR
Prom (12),
A: — 1 A; - 1
But MR » R which is the same for all gases; therefore the molal Cp is a
function of k only.
V »
1 p*c
Fig. 11-2.
178 PROPERTIES OF GASES [11-3
= Cp In
^+ c. In (b)
Pi»>i
Tx
_ p _
"
W_W
Tt T»
(c)
Tl
Ti t»i Tt Pi
As,* = Cp In ^
1
B In ^ (14)
1 Pi
T ds = du + pdv (9-5)
or ds = — + ^dv
Then for the perfect gas
dT ,
11-4] PROPERTIES OF GASES 179
From the general property relation (9-5) for a pure substance it fol-
Tds=‘0 = du-\-pdv
or du = — p dv (a)
c, dT
dT ,
,dv
Integrating, In r = (1 — k) In v + constant
In = constant
(b)
, PiVi
- pit>i
" fc - 1
From Eq. (12) it is seen that this result agrees with the general rule
for the perfect gas, Au = c„ AT. Rearranging (c)
^
RTr /Ti \
(d)
(19)
Equations (19) and (20) are consistent witli (8) and (10) from wliich,
for any perfect gas process,
—=^=
' Z'
( 21 )
All Cv
*
(1.4)(55.16)(600)
.
. ^ - 1
1.4-1 L\100/ ]
= 116,000(0.518 - 1)
AA = c,AT
11-5] PROPERTIES OF GASES 181
which applies to any perfect gas process. From (18), for a reversible adia-
batic process,
T2 = 600(0.518) - 31 rR
A/i = 0.248(311 - 600) = -71.8 Btu/lb
fpn-i = constant
'Pp(i-n)in _ constant
G
11 -6] PROPERTIES OF GASES 183
Q Aw + y*p dv
Now
A(pr) _ BAT _ Cf(k — 1) AT
tiu = CfLT and y*p dx
1 — n~l — n~ 1 —n
Then Q
c, = o -|- 6T
Cj, = (c -|- B) -f" hT
where a and b are constants. Substitution of these values in the
various equations involving specific heats leads to clumsy equations
which are still only approximate. The modem trend is to use tables
for w, A and « whenever the variation of specific heats is of importance.
The Gas Tables of Keenan and Kaye* provide data for variable
specific heat computations. These tables will be discussed briefly.
Since the perfect gas equation of state is assumed valid, the enthalpy
and internal energy are functions of temperature only and a table for
these data need have only one independent variable, temperature.
Entropy change, however, is a function of two independent proper-
ties, for example pressure and temperature; this is accounted for as
Tds = dh — V dp (9-6)
ds = Cpy - (a)
«!
0, Jio
ds
T
li
Jv,
r ^V
f-/?ln^
i po
(b)
The change of entropy Asu between any two states 1 and 2 is then
.r.
dT
ai f
A«ii ""
0 T Jo 1 Pi
(c)
T
is tabulated as a function of temperature. Also the quantity /{ In r
is given in a second table, for a range of values of r. Then the
entropy change is given by
Asij = 4^ — ^1 — /2 In r (d)
(e)
Then ^“ 1 dT
p
or for a reversible adiabatic process between pg and p
11-6] PROPERTIES OF GASES 185
Then for any given baae pressure po and base temperature To the
pressure pis a unique function of the temperature IT. Also from
pv
_ Wo
T To
Fig. 11-4.
pressures are different, since the right side of (f) is the same for
each path; then
=
«
Pi
= f
p.i Pc
/(T’l, To) (g)
For the particular isentropic 012, passing through the base point
Po, To
2? = Tlila = Pro . .
Pi Pi/Po Pn
PiVi _ Jhfit
Ti r,
= r,22!!*
piVi
= 2460^^
100 9.12
= 1425'’R = 965“?
Ti
V2 =
=
(9.12)
1520‘'R
^ =
=
1060*F
37.8 cu ft/lb
(3) Variable specific heats (gas tables). At Ti, 2460‘’R, from Table 1,
hi = 634.34
Prt = 407.3
+ I) (^ - *>)
=
(p
In this equation a and b are constants which differ for different sub-
stances. Values of the Van de Waals constants, a and b, for a num-
ber of substances are tabulated on p. 503 in the Appendix. The
Van de Waals equation represents the behavior of real gases better
than the simple gas law equation does at high pressures, particularly
above the critical pressure.
Correction factors for the perfect gas equation are much used by
chemical engineers. A brief outline of one approach to this method
follows. An equation may be written for any gaseous substance,
pv = ZRT (a)
Pit = ^ Tr =
^ “ (b)
Pc i C VjC
PROBLEMS
11-1. Nitrogen is to be stored at 2000 psia, 80°F, in a steel flask of 1.5 cu ft
volume. The flask is to bo protected against excessive pressures by a fusible
plug which will melt and allow the gas to escape if the temperature rises too
high, (a) How many pounds of nitrogen will the flask hold at the designated
conditions? (b) At what temperature must the
fusible plug melt in order to
a maximum of 2400 psia?
limit the pressure of a full flask to
11-2. Tanks of 200 cu ft volume are to be used for storing gases at 250 psia,
100*F. The gases are oxygen, nitrogen, helium, hydrogen, and carbon dioxide.
Assuming these are all perfect gases, find: (a) the number of pounds of each gas
that can be stored in a tank; (b) the number of pound-mols of each gas that
can be stored in a tank.
11-3. For each of the following cases find the volume by the perfect gas
* See, for example, Weber, Harold C., Therriwdynamica for Chemical Engineers.
New York: Wiley, 1039, chaps. 5, 6, and 17.
PROPERTIES OF GASES 189
rules, and compare with the true volume shown in the tables or charts for the
substance: (a) water vapor at 300®F; (b) water vapor at 60 psia, 300®F;
1 psia,
(c) water vapor at 60 psia, 1000®F; (d) carbon dioxide at 10 psia, 0°F; (e) carbon
ing 2 lb of air at 150 psia and 70'^F is connected to the tank by a tube of negligible
volume, and the pressures are allowed to equalize. Eventually the pressure is
30 psia and the temperature is 70°F in both containers. What is the volume of
the tank?
11-5. A certain gas has specific heats as follows: Cp = 0.47 Btu/lb F, c«
= 0.36 Btu/lb F. Find the molecular weight and the gas constant for the gas.
11-6. The molecular weight of acetylene, C2H 2 is 26; an experimental de-
,
termination of the specific heat ratio gives k = 1.26. Find the two specific heats.
11-7. Nitrous oxide, N2O, is a triatomic gas of molecular weight 44; esti-
mate its specific heat at constant pressure from this information. The actual
value at ordinary temperatures is about 0.21 Btu/lb P\
11-8. It was shown in Example 3, Sec. 11-2, that the molal specific heats of
a perfect gas depend only upon the specific heat ratio. Find, to two significant
figures, the molal specific heat at constant pressure and at constant volume for
perfect gases os follows: (a) monatomic, k = 6/3; (b) diatomic, k = 7/5; (c) poly-
atomic, k = 4/3.
11-9. A perfect gas has a molecular weight of 20 and Cv = 0.30 Btu/lb F.
The gas enters a pipe line at 100 psia and 1000®F#bs, and flows steadily to the
end of the pipe where the pressure is 75 psia and the temperature is 500°Fai».
No shaft work is done in the pipe, and velocities are small. How much heat is
transferred per pound of gas, and in which direction?
11-10. A constant-volume chamber of 10 cu ft capacity contains 2 lb of air
at 40°F. Heat is transferred to the air until its temperature is 300°F. Find
the work done by the air, the heat transferred, the change in internal energy,
the change in enthalpy, and the change in entropy.
11-11. A constant-pressure process begins with 2 lb of air at 40^F, occupying
a volume of 10 cu ft. Heat is transferred to the air until its temperature is
300®F; there is no work other than pdv work. Find the work, the heat trans-
ferred, the change in internal energy, the change in enthalpy, and the change
in entropy.
11-12* A quantity of nitrogen is cooled in a reversible constant-pressure
process in which 300 Btu of heat are transferred. Find: (a) the work; (b) the
change of internal energy.
11-13. A mass of hydrogen originally having a volume of 1 cu ft and a pressure
of 180 psia expands in a reversible process at constant temperature of 400^F;
the final pressure 15 psia. Find: (a) tfio work of the process; (b) the heat
is
and the final pressure is 15 psia. Find the change of temperature, of internal
energy, and of entropy, per pound of air.
11-16. Oxygen expands in a reversible adiabatic process from 45 psia,
to 30 psia. If the process occurs in a stationary system find the final tempera-
ture, the change of specific enthalpy, the heat transferred per pound of gas, and
the work done per pound of gas.
11-17. If the process of Problem 11-16 occurs in steady flow find the final
temperature, the change of specific internal energy, the heat transferred per
pound of gas, and the shaft work done per pound of gas; changes in elevation
and in kinetic energy are negligible.
11-18. Helium is compressed reversibly in a non-conducting cylinder from
70®F, 10 cu ft, 15 psia, to 1 cu ft. Find the change of enthalpy, the work done,
and the final temperature.
11-19. In the compression of air in a certain cylinder cooled by a water jacket
the indicator diagram shows that pressure and volume are related by s
constant. The process begins at 80°F, 14 psia, and the pressure rises to 80 psia.
If the process is reversible how much heat is transferred per pound of air?
11-20. A perfect gas cycle of three processes uses argon (cp » 0.125 Btu/lb F,
k = 1.67) as a working substance. Process 1-2 is a reversible adiabatic expan-
sion from 0.5 cu ft, 100 psia, 540®F, to 2 cu ft. Process 2-3 is a reversible iso-
thermal process. Process 3-1 is a constant-pressure process in which the heat
transfer is sero. Sketch the cycle in the p-v and T-$ planes, and find: (a) the
work for process 1-2; (b) the work for process 2-3; (c) the net work of the cycle.
11-21. Is the cycle of Problem 11-20 reversible? Give proof.
11-22. A Carnot cycle uses 1 lb of nitrogen as a working fluid. The maximum
and minimum temperatures of the cycle are lOOO^’R and 500‘'R, the maximum
pressure of the cycle is 100 psia^ and the volume of the gas doubles during the
isothermal expansion. Taking nitrogen as a perfect gas (specific heats constant)
show by detailed computation of the heat supplied and the work done that the
efficiency of the Carnot cycle agrees with that obtained in terms of temperature
in Chapter 8.
11-23. A mass of air is initially at 500^F and 100 psia, and occupies 1 cu ft.
The air is expanded at constant pressure to 3 cu ft; a polytropic process with
n a 1.50 is then carried out, followed by a constant-temperature process which
completes a cycle. All of the processes are reversible, (a) Sketch the cycle in
the p-^ and T-s. planes, (b) Find the heat received and the heat rejected in
the cycle, (c) Find the efficiency of the cycle, (d) Describe qualitatively any
differences that would have been found in (a), (b), and (c), if the gas had been
helium instead of air.
11-24. Air is to be heated in steady flow from 60®F to 1300®F. Find the
''heat required p^ pound of air by each of three methods: (a) use room-temperature
specific heats; (b) use a constant specific heat chosen from Table A-4, p. 507, as
a good average value for the given temperature range; (c) use enthalpy values
from the air table.
11-25. Solve Problem 11-10 by air tables.
11-26. Solve Problem 11-11 by air tables.
PROPERTIES OF GASES 191
11-27. For nitrogen, oxygen, carbon dioxide, water vapor, and hydrogen find
the enthalpy change between fiOO^Fabt and by: (a) the relation Ah
^ Cp aT, using room-temperature Cp; (b) the same relation, using Cp as an aver-
age value estimated from the plots of ^ vs. T in the Appendix, Tables A-4 and A-6;
(c) the plots of h/T vs. T in the Appendix, Tables A-5 and A-6.
11-28. One-tenth pound of air is compressed reversibly and adiabatically
from 12 psia, 140T, to 60 psia, and is then expanded at constant pressure to
the original volume, (a) Sketch these processes on the jm) and T~s planes,
(b) Compute the beat transfer and the work for the total path by simple gas-law
methods, (c) Compute the heat transfer and the work for the total path by
the work per cycle and the maximum volume of the gas by simple gas-law meth-
ods. (b) Find the work per cycle and the maximum volume of the gas by the
air tables.
11-33. Determine the specific volume of air at -100®F, 1000 psia, by: (a) the
perfect gas law; (b) the compressibility chart, Table A-7, p. 510.
11-34. Find the specific volumes for Problem ll-3(c), (e), and (f), by the
compressibility chart, and compare with the values found in Problem 1 1-3.
REFERENCES
For properties of gases, see the list of references at the end of Chap. 10, p. 168.
Chapter i2
192
12-2 ] GASEOUS MIXTURES 193
mixing processes
It is possible to devise hypothetical reversible
n = nA + ub + ric (3)
From (1), (2) and (3)
pV = nRT
Thus if Dalton’s Law is satisfied, a mixture of perfect gases follows
the perfect gas equation of state. Writing this equation in terms of
the mass and gas constant of the mixture, pV = mRT, Also, from
(1) and (2),
pV = mARAT -j- mBRBT H- mcRcT
*
See Zemansky, M. W., Heot and Thermodynamia. New York; McGraw-
Hill, 1943, chap. 16.
194 GASEOUS MIXTURES
niA I
ma . me
Ma^ Ma^ Me
A quantity called the partial volume of a component of a mixture
is the volume that the component alone would occupy at the pressure
and temperature of the mixture. Designating the partial volumes
by Va, Vb and Vc,
PVa = tiiaRaT ^
pVa “ maRaT
pVc = mcRcT
From (1), (2) and (7)
V=Va + Vb + Vc
Observe that in the mixture each component occupies the total
volume;* therefore the specihe volume of each component is the
volume of the mixture divided by the mass of the component. In the
mixture •
V
mA
V
Vc
me
In a gOB which behaves like a perfect gas the molecules are so thinly dis*
*
V _ V
therefore ^
iw tnji *4* ma 4"
and ( 10)
V Va Vs Vc
COMPONENTS
the ratio of the mass of the component to the mass of the mixture.
The sum of all the parts by mass is unity.
m m m m ^ ^
( 12 )
V V
The mol fraction of a component is the ratio of the number of mols
of the component to the number of mols of mixture. The mol frac-
tion is designated by x with a subscript; thus
il
(13)
Xa
LI
+ Xb + Xc ”
n
= 1
1 (14)
pVa = niARAT = ^
msi = -h mBSBi
Then the nha-ngR of entropy for the system comprising both compo-
nents, in the constant-temperature process, is
m As — MaRa In ^ — maRa In ^
p p
Since the partial pressures are less than the total pressure, the change
of entropy is positive. Recall from Sec. 8-7 that an increase of
entropy in an isolated system is a criterion of an irreversible process.
It is well known from experience that the mixing of gases by diffusion
is irreversible. Hence the result conforms to the Second Law.
12*6 Mixtures of gases and water vapor. Superheated water
vapor at pressures less than one atmosphere is approximately a per-
fect gas. Therefore the properties of gas mixtures (for example,
atmospheric air) containing superheated water vapor at low pressure
may be obtained by the Gibbs-Dalton Law. However it is also
necessary to consider mixtures of water and gas in wliich the water
vapor not superheated. If a mixture of superheated water vapor
is
and air comes into contact with a body of liquid water at the same
temperature, the partial pressure of the superheated vapor will be
leas than the saturation pressure of the liquid, and liquid will evapo-
rate until the vapor pressure (partial pressure in this case) equals the
saturation pressure for the existing temperature. The mixture is
* There u s email difference between the saturation preeeure of the pure eub-
etanoe and the partial pressure of the vapor in the saturated mixture, but this
will be neglected here.
12-6] GASEOUS MIXTUflES 199
the air becomes less than the dew-point temperature. Such a process
is indicated in Fig. 12-4 which is a temperature-entropy plot for the
to condense on the beaker when its temperature is 55^F. If the room tern*
perature 70^ and the barometric pressure is 15.0 psia, find: (1) the partial
is
pressure of the water vapor in the room air and (2) the parts by mass of
water vapor in the room air.
Solution: The partial pressure of the water vapor in the room air is
p = PA + Pw
where Pa is the partial pressure of the air and p^, that of the water vapor.
Then
Pa = 15.00 - 0.2141 = 14.79 psia
^
Xa = — Va
^A = *—
Xv> — ^U>
— Vw
^
n V
m = nM
therefore the parts by mass are
VIA - PaMa
m nM pM
Since the molecular weight of the mixture is unknown, eliminate the mixture
properties by taking the mass ratio of the two components; combining the
two equations,
wiA
^ VaMa
my, py,My, (0.2141) (18)
= 0.991
111 + 1
^m = -7T
112
= 0.00893
Example 1 the partial pressure of the water v^or was 0.2141 psia;
at 70‘*F the saturation pressure p, is 0.3631 psia. Therefore in Ex-
ample 1 the relative humidity ^ was
^ p, 0.2141
^ “ 0.59
p, 0.3631
SoLtmoN: As in Example 1,
wta = = VyMnt
.y
wiA PaMa
= 4^, = (0.75) (0.5069) = 0.380 psi
PA = P-Pv,
Pa - 14.47 psi
—=
niy,
niA
0.380 18
TT
14.47 29
= nnicoiu
0.0163 lb vapor/lb
/lu •
air
PROBLEMS
12-1. One cu ft of1 atm, 70®F, is mixed with one cu ft of nitrogen
helium at
at 1 atm, For the mixture at 1 atm, 70°F, find: (a) the volume of the
70'’F.
mixture; (b) the partial volumes of the components; (c) the partial pressures of
the components; (d) the parts by mass of the components; (e) the mol fractions
of the components; (f) the specific heats of the mixture; (g) the gas constant
of the mixture; (h) the adiabatic exponent, k, of the mixture.
12-2. Show that the molal specific heat (Bj)u/lb mol F) of a gas mixture
is the weighted mean, on a mol basis, of the molal specific heats of the compo-
nents. Check the numerical results of Problem 12-1 against this rule.
12-3.One pound of helium and one pound of nitrogen are mixed at 70*’F
202 GAS£OU$ MIXTURES
and at a total pressure of 1 atm. Find all the quantitieB called for in Plroblem
12- 1 .
12-4. The mixture of Problem 12-1 is compressed reversibly and adiabati*
cally from 20 psia, 140*’F, to 40 psia^ Find: (a) tUe final specific volume of the
mixture; (b) the entropy change of the mixture; (c) the entropy change of the
helium; (d) the entropy change of the nitrogen. What should be the relation
among the answers to (b), (c)^ and (d)7
ties of the mixed stream and the two component streams are equal. For one
pound of the total stream of oxygen and hydrogen find the change, during the
mixing process, in: (a) enthalpy; (b) internal energy; (c) entropy.
12-6. The products of combustion of a hydrocarbon fuel have the followmg
composition by mass: Ns, 0.72; CO2 ,
0.18; H O, 0.07; O
2 2, 0.03. Using the charts
in the appendix for properties of the components, find Cp and k for the mixture
at 1600T.
12-7. The products of combustion from a furnace have the following com-
position in fractions by volume: Ns, 0.77; CO2 , 0.13; O2 ,
0.05; H O,
2 0.05. How
much heat must be transferred, per pound of mixture, to cool the gas from 2000T
to 500T in steady flow at constant velocity? Take the properties of the com-
ponents from the chart of h/T in the appendix.
12-8. (a) Find the composition by volume of the gas m Problem 12-6.
(b) Find the dew point of the gas at a total pressure of 14.5 psia.
12-9. A mixture of air and water vapor containing 0.015 lb of water vapor
and 0.986 lb of diy air occupies a constant-volume tank at 14.7 psia and 80®F.
(a) What is the dew point of the mixture? (b) What is the relative humidity?
(c) To what temperature must the mixture be cooled at constant volume to reach
saturation?
12-10. An air compressor takes in air from the atmosphere at 75*’F, 14.0 psia,
and 75 percent relative humidity. The air is discharged from the compressor at
70 psia, 280^F. At the compressor discharge find: (a) the specific humidity;
(b) the relative humidity.
12-11. The air discharged from the compressor in Problem 12-10 is passed
through an aftercooler in which heat is transferred to metal tubes cooled by
circulating water. Some of the moisture in the air condenses on the tubes, and
the liquid is drained ofl separately from the air. The air then leaves the cooler
as saturated air at 68 psia, lOO^’F. How much water is removed from each pound
of mixture flowing into the cooler?
REFERENCES
For properties of mixtures and components see the references at the end of
Chap. 10, p. 168.
Chapter 13
solution, even though the basic principles are identical for all cases.
If frictionleas = 0
Q = au
^~^
For perfect gas
V S
Fig. 13-l(a).
Ti jh
203
204 PROCESS CALCULATIONS [13-1
960 ^
luO
480°R = 20“F
Q= me, AT =
^ c, Ar
at480°R, Wo = 81.77
Aw = -83.49 Btu/lb
Q= (2.81)(-83.5) = -235 Btu
Vi = 5.589 cu ft/lb
m= —
Vi
= 10 1 70 lb
1.79 Ik
Vi 5.589
V2 = Vi
— 5.589
From the T-s chart at this volume and 50 psia the steam is at about 0.6
quality. Then using data from Table 2
Vx==V/ + XVjg
5.589 = 0.017 + a;8.498
X2 = 0.654
From Table 2,
Tt ^ 281.0rF
m^u
13-2] PROCESS CALCULATIONS 205
If frictionless, Q = AH
W = p AV
For perfect gas Yl^L
Example: A fluid having a temperature of 350^^ and a specific volume
of 6 cu ft/lb at its initial state expands at constant pressure, without friction,
until the volume is doubled. Find, for 1 lb of fluid, the work, the heat
transferred, and the final temperature.
(a) The fluid is air.
V
Fig. 13-2(a).
pv = RT
(53.34)(810) ^
^
(6)(144)
- 55.9 Btu/lb
Tt =Ti^=
Ki
(810)(2) = 1620"R = llfiOT
at 1620“R, ht = 401.09
206 PROCESS CALCULATIONS [IS^
M= 207.84 Btu/lb
Note the difference when variation of the specific heat is accounted for; the
first answer was about 7 percent low.
(b) The fluid is steam.
z
»i = 6 cu ft/lb
hi = 1204.8 Btu/lb
At state 2, p, = p, = 77,5
Ti = iioe^F
fh = 1586.7 Btu/lb
Q= M= 381.9 Btu/lb
= 86.0 Btu/lb
If reversible, Q = T AS
For perfect gas, pV = constant
AU = AH = 0
Example; A 400°F and 50
fluid at p^
is compressed revermbly and
work done and the change of internal energy per pound of fluid.
(a) The fluid is air.
13-3] PROCESS CALCULATIONS 207
= (53,34)(860) In 1/10
= -136.5 Btu/lb
A« = 0
(b) The fluid is steam. From the tables at 400*^ and 50 psia,
Fig. 13.3(b).
», = »,- (1 - i)iy,
1.0065 = 1.8633 - (1 - *)(1.8447)
1 — X » 0.463 moisture fraction
P2 « 247.3 psia
Am = —369 Btu/lb
81 = 1.7349 Btu/lb^R
82 = 1.082 Btu/lb^^R
In general, 0 = 0
AS = 0
W = -AU
For the perfect gas, pv^ = constant.
>
Fig. 13.4(a).
13-4 ] PROCESS CALCULATIONS 209
210 PROCESS CALCULATIONS [IM
«1 = 81
From Table 3,
=» hi — piVi
- 1219.4 - 89.6
= 1129.8 Btu/lb
ti = 1.5995 Btu/lb'’R
8l = 8, - (1 - x)8/,
= 115,000 ft Ib/lb
pv” = constant
V\Vl _
Tx
~ Tt
Tt - (880)^^ = - 180T
Q = Am h TT - c. AT -H
-
1 »
= (0.172 - 0.458)(-220)
= 63.0 Btu/lb
w^fpdv —n
J 1
^ (144)(15)(23.9) - (144)a50)(3.223)
-0.15
= 120,000 ft Ib/lb
« 155 Btu/lb
Q = Am + IF
= -133.7 + 155
= 21 Btu/lb
Example : A process in which pt>” <= constant has the same initial state
and final pressure and the same e.xponent n as in the example of Sec. 13-5
above; however, the process is not reversible but adiabatic. Find the final
specific volume, the final temperature and the work per pound of fluid.
(a) The fluid is air. Since the given relation, pv" = constant, and the
given conditions fix the initial and final states regardless of the nature of
the process, it follows that the properties at the final state must be the
same as in Sec. 13-5; then
»5 = 15.7 cu ft/lb
Ti = 640’’R = ISOT
Am = e,iiT = (0.172)(-220) = -37.8 Btu/lb
Compare this with the 101 Btu/lb work lor the process of Sec. 13-5 having
an identical path.
(b) The fluid is steam. By the same reasoning as above the property
V2 = 23.9 cu ft/lb
U = 213°F
This compares with 155 Btu/lb for the process of Sec. 13-5 having an identi-
cal path.
Chapter iU
than the pressure of the liquid. Similarly the purpose of the turbine
is to obtain shaft work from the expansion of steam to a lower
pressure; frictional effects and heat transfer are not desired but they
always occur. For each process in the power plant it is possible to
specify a hypothetical or ideal process which represents the basic
intended operation and involves no extraneous effects. For the
214
14-2] VAPOR CYCLES 215
SAFETY STEAM
PRESSURE . VALVE
GAGE
EXHAUST TO
ATMOSPHERE
WATER
LEVEL
GAGE
FEED
WATER
VALVE
TURBINE
Fig. 14-2. Simple condensing steam power plant. Details shown in Fig. 14-1
are omitted. The condenser
a shell-and-tubc heat exchanger. The exhaust
is
used to extract the condensate from the hot well and supply it to the suction of
the boiler feed pump.
hi = ht Wxi-t
The heat rejected Q*, is taken of opposite sign from Qt-» (see Sec.
7-2) ;
then
Qi = —Qi-z — ht — h» ( 2)
14-2 ] VAPOR CYCLES 219
hi = hi
hi -j- Qi-i = hi
Qi = 0+-1 — hi — hi (4)
approximate v = (5a)
Bs
Btu of work in one kwhr — 3413 lb
(6a)
Btu of work done per lb of steam Wt - IFj.kwhr
Example A
Rankine cycle operates with steam conditions 200 psia,
1.
750°F, and exhaust pressure 1 psia. Find the heat supplied, the turbine
220 VAPOR CYCLES [14*2
work, and the pump work per pound of steam. Find the cycle efficiency
T ds = dh — V dp (9-6)
since ds is zero.
dh = V dp
In the liquid the volume change due to compression to 200 psia is negligible,
as can be verified in Table 4 of Keenan and Keyes. Assuming v is constant
Ah — V Ap
144
or ViipA - pz) - 0.01014^ (200 - 1) = 0.595 Btu/lb
778
Wt = hi — hi — 423 Btu/lb
=
Wr- Wp = 0.318
V
Q.
2545
w= = 6.01 lb steam per hphr
Fig. 14-5.
14-3 —
Rankine cycle influence of pressure and tempera-
ture, The efficiency and steam rate of the Rankine cycle, as deduced
above, are dependent upon the initial steam state and the exhaust
pressure. It has been shown by the Second Law, however, that the
maximum efficiency of a heat engine cycle is limited by the tempera-
ture range employed. Therefore it is of interest to investigate the
effect of an increase in the initial temperature upon the efficiency of
Fig. 14-6.
222 VAPOR CYCLES [14-3
Fig. 14-7. Efficiency of Rankine cycle vs. initial pressure for cycles using satu-
rated steam.
Fig. 14-8.
14^] VAPOR CYCLES 223
effect upon the heat supplied is not so evident since the repre-
senting Qi is decreased by the portion shaded with horizontal hatching
and increased by the portion shaded with vertical hatching. The
net effect is an increase in Qi for increased initial pressure up to
about 450 psia. Above this pressure the trend reverses. Since the
efficiency of the cycle depends upon both Qi and Qj, and since Qt
constantly decreases with increasing pressure, the efficiency does not
reach a maximum when Qi does. The efficiency continues to in-
Fig. 14>9. Efficiency of Rankinc cycle vs. initial temperature for cycles using a
constant initial prrssun*.
ciency vs. initial temperature for certain initial and exhaust pressures
isshown in Fig. 14-9. The efficiency in this case does not pass
through a maximum.
224 VAPOR CYCLES [14-3
Fig. 14-11. Efficiency of Rankine cycle vs. exhaust pressure for cycles using a
constant initial state.
14-4 ] VAPOR CYCLES 225
e.
where the work and heat (|uantities are the measured values for the
actual cycle; these will differ from the corresponding quantities for
the ideal cycle. In the actual cycle conditions might be as indicated
in Fig. 14-12. The machinery and pipe lines are not frictionless and
not adiabatic. The heat supplied and heat rejected are not the sole
heat transfers, consequently the net work is not equal to their differ-
ence. The work produced by the turbine is less than the work that
would have been produced by a reversible turbine and the work input
to the pump is greater than that required by a reversible pump.
(There may be several pumps; Wp is the total work for all of them.)
The various processes of the actual cycle are considered separately
in developing relations between the actual and the ideal cycle.
The actual turbine or engine, the actual pump, the actual boiler,
the actual condenser and the actual pipe lines are taken, each under
its actual imposed conditions, and compared with ideal apparatus
.
r^T = ( 7)
ijr
m ( 10)
Wt
_ 2545
Finally ( 11 )
Wrihi - hts)
Wt = —Wt
= 318.1 Btu/lb
The same result would be obtained from Ecp (10) taking the Rankine cycle
steam rate from Example 1 and assuming pump work negligible, so that
iVT = wa.
fi.Ol
n nr.
8.00
The state of the exhaust steam can he obtained only by applying the steady
flow equation, (12), Wt and
In this equation
hi are known, h 2 and Qioas
are unknown. Lacking information we may assume negligible and
obtain
A2 - - TTr = 1399.2 - 318.1 = 1081 Btu/lb
14- 6 ] VAPOR CYCLES 229
Except for very small turbines, heat loss from turbines is gener-
ally negligible. Heat losses from engines are relatively larger than
from turbines, but may still be small in the energy balance. The
kinetic energy of the steam leaving a turbine may in some oases be
appreciably larger than the kinetic energy approaching the turbine;
in such cases Eq. (12) needs a kinetic energy term.
14-6 The actual pump. The actual pump is compared to the
ideal pump by means of the pump efficiency, r)p, defined as follows:
(13)
where As is the actual enthalpy entering the pump, fus is the enthalpy
at a state having the actual discharge pressure and lying on the
isentropic path through state 3, and Wp is the actual work supplied
to the pump. By the steady flow equation, neglecting velocity and
elevation,
Wp ~ hi — hz Qiom (14)
hi ~ h2 — (hia — hta)
h'l
— h2 — {ha — ha)
Fig. 14-18.
Why then is the Carnot cycle not used? This can best be answered
by means of two illustrative cases.
14-8] VAPOR CYCLES 233
Fig. 14-19. Comparison of Rankine and Carnot cycles, using saturated steam.
clear from the diagram that this Carnot cycle has a smaller capacity
(net work per pound of steam) than the Rankine cycle, but it will
still have higher efficiency, and the range of states through which
the fluid must pass is now even smaller than for the Rankine cycle.
However, this cycle also suffers from practical difficulties; first that
of carrying out the specified process, and second the large pump work
or back work of the cycle.
The process of condensing steam from state 2 to some particular
mixture state, 3c, is not easy in practice because of the difficulty of
measuring and controlling the quality continuously. The problem
of back work has two aspects: (1) it reduces the capacity of the
plant even in the ideal case, and (2) when actual machines are used
234 VAPOR CYCLES [IAS
it reduces both the capacity and the efficiency intolerably. This can
best be shown by an example.
Solution: The enthalpies at the various states shown in Fig. 14-19 are
tabulated below.
hi = 1198.4 Btu/lb
hts = 863.5
A,je = 69.7
h,R = 70.3
htc
~ 309.7
hic = 355.4
Wt = 334.9 Btu/lb
Wi> = 0.6
TV„t= 334.3
Qi = 1128.1
n = 0.295
wr ” 7.6 Ib/hphr
P’or the Carnot cycle
Wr = 334.9 Btu/lb
Wp = 45.7
289.2
Qi = 843.0
=ij 0.341
wc = 8.8 Ib/hphr
The actual cycles are sketched in Fig. 14-20. For cycles using turbines
and pumps of 70 percent efficiency the turbine work will be 70 percent of
the ideal turbine work, and the pump work will be 1/0.7 times the ideal
pump work. For the Rankine cycle with actual machines
Wt = 234.4 Btu/lb
Wp - 0.9
14-8] VAPOR CYCLES 235
Fig. 14-20.
TV„t= 233.5
Qi = 1127.8
ri = 0.207
wb = 10.9 Ib/hphr
Wt = 234.4 Btu/lb
Wp = 65.3
Tr„t= 169.1
Q, = 823.4
f) = 0.205
Wc = 15.0 Ib/hphr
From the results above the serious effects of turning back a large
amount of work into the cycle to drive the pump become obvious.
The back work in the Bankine cycle is only about 0.2 percent of the
turbine work; hence the turbine need be only of a size corresponding
to the net work output. In the Carnot cycle the back work is almost
14 percent of the turbine work; hence the turbine must be about
16 percent larger than the Rankine turbine for the same output
This is the only objection to the back work in the ideal cyde, but in
the actual cycle the situation is far worse.
236 VAPOR CYCLES [14-8
In the actual Rankine cycle the influence of the pump upon the
cycle is negligible because the pump work is so small; hence a machine
Fig. 14-21. Comparison of Ilankine and Carnot cycles, using su{}erheated steam.
still true that the thermal efficiency and the capacity of the Rankine
VAPOR CYCLES 237
ties; and the mercury-steam binary cycle, used in a few cases where
very high efficiency is required in plants of medium capacity.
15>1 The reheat cycle. It is a general deduction from the Sec-
ond Law that the efficiency of a heat engine cycle may be increased
by supplying heat at higher temperature. For a cycle like the
Rankine cycle, in which heat is supplied through a range of tempera-
tures, the efficiency will be increased if a greater proportion of the
heat is supplied at higher temperatures. One way of doing this is
by using the reheat cycle. Fig. 15-1.
In the reheat cycle the expansion of steam from the initial state
is carried out in two (or possibly more) steps. The first step is from
the initial state to approximately the saturation line, process 1-2 in
Fig. 15-1. Following this partial expansion the steam is resuper-
heated at constant pressure, process 2-^, and the remaining expan-
sion, process 3-4, is carried out. The resuperheating is usually done
in heating tubes incorporated in the boiler structure to absorb heat
15- 1 ] MORE EFFICIENT CYCLES 241
^ Wt-Wp ^ - ih-K)
^ Qi. hi — ht fh — hi
If the pump work is neglected,
= hi — hi hj — hj
approximate
hi — hi hi — hi
2545 2545
w = — —
Ib/hphr
hi — hi hi hi — {hi hi)
point of view, however, the reheat cycle is used only when the
Rankine cycle 1-2 -5-6 is unattainable for reasons to be explained
below. Hence the proper comparison between the reheat cycle
is
and the best Rankine cycle which could have been used. This
Rankine cycle would have the same initial temperature but a lower
initial pressure than the reheat cycle. To understand this situation
some information on the characteristics of turbines is needed.
The engine efficiency of a turbine is reduced by the presence of
moisture in the steam; but what is worse, the presence of more than
about 10 or 12 percent moisture results in excessive erosion of turbine
blading. This reduces the efficiency still further and necessitates
costly repairs. Consequently good practice requires that the maxi-
mum moisture content of the steam be limited to about 10 or 12
percent. The T-s diagram in Fig. 15-2 shows that with a given
exhaust pressure, if the moisture is limited to 10 percent, there is a
limit on the steam pressure that can be employed with any given
initial temperature. If T# is the maximum steam temperature per-
r.
Fig. 15-2.
increase to T\, and p6. Fig. 15-2. A table of reasonable steam pres-
sures at given temperatures, for condensing cycles in modem practice,
is as follows:
<1 Pi
760'’F 400 psi
825 600
900 850
950 1250
1050 1500
reheating; thus the reheat cycle was for a time less attractive. The
economic incentive for still higher efficiencies has again forced designs
to the upper limits of temperature, which have gradually been raised
to about llOO^F} but improvements in metals have not kept pace
with the need for more efficient cycles, so it has again become neces-
sary to accept the complication of reheating in order to satisfy this
need*
The following example is given to illustrate the above discussion.
Si = 1.5603 Btu/lb *R
hts = 1277.5 Btu/lb Mollier chart
hi = hi — 0.85(Ai “ h*s)
= 1307 Btu/lb
Si = 1.7623 Btu/lb “R
his = 948 Btu/lb Mollier chart
hi — hi ~ 0.85(Ai ~ fcis)
= 1033 Btu/lb
At = Ai - 0.85(Ai - hia)
= 935 Btu/lb
15-2] MORE EFFICIENT CYCLES 245
58 = 1.6093 Btu/lb
hq = hi — 0.85(/l8 — hqs)
= 960 Btu/lb
The efficiencies and steam rates computed from the above data by equations
given in this and the preceding chapter are tabulated below.
Moisture content
V w of exhaust steam
0.401 - 0.375
7 percent
0.375
and for the second case
0.401 -
0.366
— =9.6
0.366 ^ ,
percent
The first Rankine cycle, however, would not be used; therefore the reheat
cycle is approximately 10 percent more efficient than the Rankine cycle it
The actual reheat cycle will lose a percentage point or two from
these figures because of pressure drop in the reheating piping system;
the actual Rankine cycle will have slightly lower turbine efficiency
because of higher moisture. To determine
any given case whether in
the reheat cycle should be used, the net gain in efficiency must final
Fig. 15-4.
Assuming reversible heat transfer, for any small step in the process
of heating the water,
Qi — hi — hs = Ti(ii — Sj)
or Si " 54 ““ S2 — S3
Then Qi^Ii
Qt Ti
cycle and is much smaller than that of the Carnot cycle (see Sec.
14-8).
The ideal cycle described above cannot be used for the following
reasons: (a) reversible heat transfer is unobtainable in finite time,
the Rankine cycle. If more stages of heating were used the tempera-
ture difference could be reduced further and the heating could be
made more nearly reversible. The relation to the reversible cycle
may be seen in Fig. 15-9; the path 1-2-3-4: represents the states of
Turbine work
pump work
~~
^ STFp
quantities.
To obtain numerical values, the enthalpies and flow rates must
be known. In an idealized cycle the temperature levels in the heat-
ing of the feed water are usually chosen arbitrmily to divide the total
temperature range between condenser and boiler into equal steps.
Then, if the turbine process is reversible and adiabatic, the diagram
of Fig. 15-9 is completely defined and all the necessary enthalpies
can be found.* The flow rates may then be found by applying the
steady flow equations as follows. Set up a control surface around
the highest pressure heater as shown in Fig. 15-8, and write the equa-
tions for energy and mass, assuming heat transfer through the control
surface, kinetic energy change, and potential energy change are
negligible.
* must be
With a real turbine the detailed path of the expansion process
known to locate the extraction points such as 2 and 3, Fig. 15-9.
252 MORE EFFICIENT CYCLES [16-2
so Wi = Wi — Wt
yh _ h„ — hb — Wpb
Wi hi — hb — W pb
For the next heater, by similar reasoning,
vh _ hb — K — Wpc
Wi — Wi hi — he — Wpc
The procedure can be repeated for any number of heaters, the equa*
tion giving for each extraction point the fraction of the steam ap-
proaching that point which is there extracted. Starting with any
given throttle flow, Wi, the flow in all branches of the system can thus
be determined.
When superheated steam is used in a regenerative cycle the cycle
cannot, even in the ideal case, approach the Carnot cycle as a limit
l)ccause only an infinitesimal amount of heat is supplied at Ti; never-
theless the elimination of the external heat supply to the feed water
is still advantageous.
As illustrated in Fig. 15-10, an extraction point occurring in the
superheat region is located not by the temperature of the feed water
heater, To, but by the saturation pressure pt corresponding to this
EXTRACTED EXTRACTED
used, are relatively small. Closed heaters are costly and may not
give as high a feed water temperature as open heaters. In most feed
water systems closed heaters are favored but at least one open heater
is used, primarily for the purpose of feed water de-aeration.
tion differ from the most economical plant condition. The physical
structure of the turbine limits the choice of extraction pressures; also
the desirability of utilizing “waste heat” from various sources for
heating feed water may influence the choice of heater temperatures.
Numerous heaters, especially for hi^ pressures, add greatly to the
cost of a plant.
It is of interest to observe the general trends of cycle efficiency
with changes in the number of stages of heating and in the final
Example 2. A steam plant operates with initial pressure 250 psia and
temperature 700^F, and exhausts to a heating system at 25 psia. The
condensate from the heating system is returned to the boiler plant at 150®F,
and the heating system utilizes for its intended purpose 90 percent of the
energy transferred from the steam it receives. The turbine efficiency is 70
258 MORE EFFICIENT CYCLES [ 15 ^
percent, (a) What fraction of the enei^ supplied to the steam plant serves
a useful purpose? (b) If two separate steam plants had been set up to pro-
duce the same useful energy, one to generate heating steam at 25 psia and
the other to generate power through a cycle working between 250 psia,
700®F, and 1 psia, what fraction of the energy supplied would have served
a useful purpose?
hi = 1371 Btu/lb
his = 1149
h= 118
Qi = 1253 Btu/lb
W = 156 Btu/lb
Qii ^ h2 hi
hi = hi — W
and Qh = hi - W -hi = 1096 Btu/lb
The fraction of the energy supplied that serves a useful purpose is then
1142
0.91
1253
It is seen that this is greater than the individual efficiency of cither the
power plant or the heating plant.
(b) If two separate plants were used, the plant for heating steam would
be supplied with Qh or 1096 Btu/lb of heating steam. The power plant,
under the given conditions, would have a thermal efficiency of about 23
percent. Thus, to produce the work of 156 Btu as in part (a) would require
a heat input of 156/0.23 or 680 Btu. The total input per pound of heating
steam for both heating and power, would be
15-4] MORE EFFICIENT CYCLES 259
The useful energy, as in part (a), is 1142 Btu; then the fraction of the energy
supplied which appears as useful energy is
1142
0.65
1776
To obtain the same total output under method (b) it would be necessary to
bum 0.91/0.65 = 1.4 times as much fuel as under method (a); moreover
method (b) requires an additional boiler and a condensing plant which are
not needed under method (a).
water and the plant is so designed and operated that the proper ratio
of flow rates exists. The mercury condenser thus takes the place of
a boijer for the evaporation process of the steam cycle. However it
is necessary to heat the boiler feed water and to superheat the vapor,
by heat from some other source. The flue gases from the mercury
boiler furnace are used for this purpose. The steam cycle then con-
sists of the following processes: expansion in the turbine, 1-2; con-
densation at 0.75 psia, 2-3; pumping to 615 psia, 3-4; heating by
flue gas in the economizer, 4-5; evaporation by heat from condensing
old; early experimental work was done with steam as the high-
temperature fluid and sulfur dioxide as the low-temperature fluid.
The mercury-steam cycle has been in actual commercial use for a
quarter of a century, but it has never attained wide acceptance be-
cause there has always been the possibility of improving steam cycles
by and temperature, and by reheat. Since mer-
increasing pressure
cury is expensive, limited in supply, and highly toxic, unusual incen-
tives are necessary to overcome the natural reluctance to adopt it.
It now appears, however, that the possibilities for improvement of
the steam cycle are diminishing, whereas economic incentives for fuel
economy are increasing. For these reasons the mercury-steam cycle,
or gas-steam plants, may receive more favorable consideration in the
future than such plants have in the past.
MORE EFFICIENT CYCLES 263
PROBLEMS
15-1. An ideal steam power cycle has a turbine inlet steam state of 600 psia,
725^F; the steam expands reversibly and adiabatically in a turbine to 120 psia
after which it is reheated to 725^F, 120 psia, and expands reversibly and adiabat-
ically to the exhaust pressure of 1.5 in. Hg.bi. Find: (a) the steam rate, Ib/kwhr;
(b) the cycle efficiency.
15-2. For comparison with the reheat cycle of Problem 15-1, find the turbine
inlet pressure ofa Rankine cycle which has a turbine inlet temperature of 725^F,
an exhaust pressure of 1.5 in. Hgaba, and an exhaust moisture content of
12 percent (use the h-a chart). For this cycle find: (a) the steam rate, Ib/kwhr;
(b) the cycle efficiency.
15-3. In a plant to which the basic conditions of Problem 15-1 apply, the
turbine efficiency for each part of the expansion is 75 percent; there is a 10 psi
pressure drop in the reheater (steam comes out at 110 psia, 726®F); the feed
pump efficiency is 60 percent. Heat losses from the machines are negligible.
Find: (a) the steam rate, Ib/kwhr; (b) the plant cycle efficiency.
15-4. In a certain steam power plant the original installation operated be-
tween 400 psia, 750°F, and 1.5 in. Hgabi- In order to increase the power output
a new high-pressure boiler and turbine were installed; the new turbine receives
steam at 2000 psia, 950°F, and exhausts at 420 psia; the exhaust steam is reheated
and supplied to the old turbines at 400 psia, 750°F. (a) With a turbine efficiency
of 80 percent,how much power (kw) is delivered, per Ib/hr of steam, by the new
turbine? (b) If the old turbine has 75 percent efficiency how much power does
it deliver per Ib/hr of steam? (c) WTiat Is the total turbine output, new and
old, when the new turbine exhausts enough steam for the old turbine to produce
its rated output of 70,000 kw? (d) Under conditions in (c) what fraction of
the total heat supplied to the steam is transferred in the reheater? (e) Neglect-
ing pump work, compare the thermal efficiencies of the old and new cycles.
15-5. In a single-heater ideal regenerative steam cycle the steam enters the
turbine at 400 psia, 760‘*F, and the exhaust pressure is 2 psia. The feed water
heater is a direct-contact type which operates at 50 psia. Find: (a) the effi-
ciency and steam rate of the cycle; (b) the percentage improvement in efficiency,
compared to the Rankine cycle; (c) the percentage increase in steam rate, com-
pared to the Rankine cycle.
15-6. In a cycle operating under the conditions of Problem 15-5 the efficiency
of the portion of the turbine before the extraction opening is 65 percent, and of
the remaining portion is 70 percent. Both feed water pumps operate at 60 per-
cent efficiency. There are no external heat transfers except in the boiler and in
the condenser; there are no pressure losses due to friction in piping or apparatus.
Find the efficiency and the steam rate of cycle.
15-7. In an ideal cycle operating under the conditions of Problem 15-5 the
feed water heater a closed heater from which the drip is returned to the con-
is
Fig. 15-11. (Note that in this problem the low-pressure heater differs from that
of Fig. 15-11.) Find the efficiency and the steam rate for this cycle, and compare
with the results of Problem 15-5.
15-9. An industrial plant requires 20,000 Ib/hr of heating steam at 25 psia,
and 1000 kw of power from a turbine. Consider an ideal cycle in which steam
goes tx) the turbine at 200 psia, 600°F, and the exhaust steam goes to the heating
system at 25 psia. (a) Find the state of the exhaust steam, (b) Will the ex-
haust steam flow be sufficient for the heating requirement?
15-10. Solve Problem 15-9 with a turbine efficiency of 70 percent.
15-11. For the. conditions of Problem 15-10 all boiler feed water is taken from
a lake at 60°F. Exhaust steam which is not used in the heating system is dis-
(b) The extracted steam is returned to the boiler as liquid at 200®F; the exhaust
steam as liquid at 1 20'’F. How much heat must be supplied per hour?
15-13. Solve Problem 15-12 if sufficient additional steam is extracted at
30 psia to heat all the feed water to 215°F in a direct-contact heater. What
percentage saving in heat supplied results from this change?
15-14. Taking the conditions shown in Fig. 15-17 for a simple mercury-steam
cycle, and assuming the efficiency of each turbine is 80 percent, find: (a) the
pounds of mercury circulated per pound of steam (the heat rejected by the con-
densing mercury must equal the latent heat of the evaporating water); (b) the
thermal efficiency of the mercury-steam cycle.
15-15. An inventor has proposed using Freon-12 as a working fluid for a vapor
power cycle. Discuss the probable advantages and disadvantages of this fluid,
considering efficiency, size and strength of equipment, and any other points on
which you can comment.
REFERENCES
See the references at the end of Chap. 14, p. 238.
Chapter 16
GAS CYCLES
using gas for working fluid have yet attained great importance in
practice. The study of gas cycles is important, however, for two
reasons; (1) considerable insight into the characteristics of non-cyclic
gas power plants of the greatest practical importance (internal com-
bustion engines and turbines) can be obtained from the study of gas
cycles; (2) as a result of improved materials and designs the prospects
for the practical use of cyclic gas power plants seem better now than
at any time in the past.
16-1 The Stirling and Ericsson cycles. As in the case of vapor
cycles it is reasonable to inquire into the possibilities of the Carnot
cycle for use with gases. It is found that the large back work of the
Carnot cycle is a disadvantage in this case as in the case of vapor
(Sec. 14-8); consequently gas cycles have been devised to reduce the
back work while retaining the efficiency of the Carnot cycle. An
example of such a cycle is the Stirling cycle shown in Fig. 16-1.
The Stirling cycle consists of the following processes, with a sys-
tem composed of a perfect gas (air): (a-fe) heat supplied and work
transferred out at constant temperature T\, (b-c) temperature re-
duced at constant volume by heat transfer out; (c-d) heat rejected
In its basic form the Stirling cycle is less efficient than the Carnot
cycle because of the heat transfers in the constant-volume processes.
However, if a regenerative arrangement is used so that the heat trans-
ferred out during the process b-c is returned reversibly during the
process d-a, there no external heat transfer except at Ti and Tj.
is
Then the Stirling cycle becomes equivalent to the Carnot cycle shown
dotted in Fig. 16-1. The reasoning here is entirely analogous to that
265
266 GAS CYCLES [16-1
The regenerative Stirling and Ericsson cycles have the same effi-
ciency as the Carnot cycle, but much less back work; it has
therefore
been possible to operate successfully hotr-air engines of these types.
It was found, however, that the transfer of heat to the gas raised
two serious obstacles: (1) it was difficult to transfer heat to a gas at
high rates, so the engine speeds were limited, and consequently the
power output was small for a given size of engine; (2) the metal
through which the heat was transferred deteriorated rapidly since its
temperature had to be much higher than the maximum gas tempera-
ture. If the metal temperature were kept low, not only would
the efficiency be reduced but the rate of beat transfer would also
be reduced, thereby reducing the capacity (power, output) as well.
Improvements in heat-resisting metals and in the design of heat ex-
changers have in recent years made possible greatly improved hot-air
engines. Since hot-air engines can use cheap fuels, they may even-
tually find a field of use where the cost of internal combustion engine
fuels is excessive.
16-2 Air-standard cycles. Historically, the obstacles to the ef-
fective use of the hot-air engine were overcome by producing high
temperature through a combustion process directly in the working
fluid (internal combustion). In this way the gas can reach a high
temperature while the metal of the cylinder can be cooled by external
air or water circulation in order to avoid rapid deterioration. More-
over, it is easy to raise the gas temperature very rapidly so that the
engine can operate at high speed and have a large power output
capacity for its size.
(b)
Process 2-3, compression. With the valves closed the piston re-
turns, compressing the combustible mixture to the minimum cylinder
volume.
Process 3-4, cornbvstion. At the minimum cylinder volume a
spark ignites the mixture, which burns with resulting increase in
temperature and pressure.
Process 4-5, expansion. The moves out to maximum cyl-
piston
inder volume, the average pressure being greater than in the com-
pression process.
S
l''ig. 10-3. Otto cycle.
'
Process 6-1, exhaust. With the exhaust valve open, the piston
moves to expel the combustion products from the cylinder at constant
pressure.
While the series of processes described above constitutes a me-
chanical cycle, not a thermodynamic cycle. The designation
it is
= 1 - n - Ta
(3)
Tb- Ta
This can be simplified still further by the relations among the tem-
peratures. Since d-a and b-c are reversible adiabatic processes it
follows that
^Sa—b —
164] GAS CYCLES 271
Tj ^0
or men m^ =
,
Tnc, In
1
^
or li L
Ta Ti
Then
i; = 1 - (5)
For the cycle of Fig. 16-3 or the engine of Fig. 16-2 the compres-
sion ratio n is defined as the ratio of the volume at the beginning of
compression to the volume at the end of compression;
( 6)
Then (7)
- Qi - Uc — Uj
n- 1 = 1 (8 )
Qi ut — u,
272 GAS CYCLES [154
1^ net _ Tj)
__ < S?— T
Efficiency
Qi
" Qi~ mc,(n-r.)
Tc-Ti
(9 )
Kn - Ta)
The efficiency of the air-standard Diesel cycle may be expressed
in terms of volume ratios but not so simply as in the case of the Otto
cycle. The efficiency of the Diesel cycle depends upon the amount
of heat supplied as well as upon the compression ratio, for as the
T-s diagram shows, the ratio of heat supplied to heat rejected de-
creases as the line b-c moves toward greater entropy. Thus the
efficiency may be expressed in terms of any two of the three ratios
below.
_-L -
1
( 10 )
Hr. 1)
(zero heat supply) is the same as the Otto cycle curve, Fig. 16-4;
with increasing cut-off ratio the curves become lower. Thus, for the
same compresnon ratio at zero load, the Diesel cycle is as efficient
as the Otto cycle, but it is less efficient at normal loads. However,
engines using the Diesel cycle usually operate at higher compression
ratios than engines using the Otto cycle, so the resulting efficiencies
16-6 ] GAS CYCLES 275
under operating conditions are not necessarily much different for the
two types.
The variable specific-heat Diesel cycle efficiency may be seen by
inspection of the cycle diagram to be
( 11 )
_ ^ ,
mCv(Ti - Te)
’ " mc.(7’» - n) + mcATc - Ti)
_ ( 12 )
•
“ 1
- n)
^
Tfc - n Wc -I-
276 GAS CYCLES [ 1&4
rA - 1
1 + krAe - 1)
(13)
, _ , mc.(r, - Td)
e, mcp(n-r.)
278 GAS CYCLES [16-6
By the same reasoning as for the Otto cycle, Sec. 16-3, this reduces to
1
T, , ,
fVaV-^ - 1 ,,,,
can handle large volumes of gas more efficiently than small volumes.
Moreover, in steady flow machinery it is much easier to carry out
heat transfer or combustion processes at constant pressure than at
constant volume; also the turbine is not adapted to as high maximum
gas temperatures and pressures as is the reciprocating engine. For
these reasons the Brayton cycle is the basic air-standard cycle for all
modem gas turbine plants, whether of the truly cyclic type or of the
internal combustion type.
A flow diagram for a cyclic gas turbine plant using the Brayton
cycle is shown in Fig. 16-9; this arrangement is popularly called a
“closed cycle” gas turbine plant. In Fig. 16-9 the points a, b, c,
— Kh ba
Wt = hb — he
Qz ““ he hd
Wc = ha- ha
Waet = Wt-Wc
__ net hb hr hg -j- ha
~ Ql hb- ha
(15)
^
hb - ha
The enthalpies may be obtained from the gas tables or by use of the
perfect gas rules.
Example 1. Find the efficiency, and the work per pound of fluid circu-
lated, for a Brayton cycle working between pressures of 15 psia and 75 psia,
if the minimum temperature in the cycle is 550°R and the maximum tem-
perature is 1700°R.
From Fig. 16-8 the minimum temperature occurs at d and the maximum
at b. The temperature ratios for the reversible adiabatic processes are
given by
Ts = li =
Ta \paj Te \pe)
Pa ^ Pt — 75 _ g
Pa p, 15
k 1.4
1.58
Ta Te
Ta = (550)C1.58) - 870'’R
280 GAS CYCLES [164
r. - 7^ = 1076’R
l.Oo
- Qi - <3i - 73 Btu/lb
, . 0.367
VI
Also 1 - f!
“ ^
^ ^
Qi = A. - Ad = 137.81 Btu/lb
, - = 0.357
Qi
trated in Fig. 16-10.In this case the gas leaving the turbine at c
has higher temperature than the gas leaving the compressor at a.
Consequently if the two streams are passed through a heat exchanger,
the temperature of the gas leaving the compressor can be raised by
heat transfer from the turbine exhaust gas. The maximum tempera-
ture to which the cold gas can be heated is the temperature of the
hot gas'entering the exchanger; this could be done only with an infi-
Effectiveness =7 ^ (16)
Ic lo
Qi ~ hb hn
Q2 ~ K — hd
Wt — hb — he
Wc = ha- hd
= Ti - 870
0.75
1075 - 870
T' = 1024^
Te is determined by the energy balance for the regenerator.
= 73 Btu/lb
„ = = 0.45
Compare this with 0.367 for the same cycle without the regenerator.
a, and c„ Fig. 16-11. In the simple Brayton cycle the use of real
machines will reduce the heat supplied by the amount ha — hat, and
Examine 1 Example 2
Machine Efficiency 1.00 0.80 1.00 0.80
Wt 153 123 153 123
Wc 77 96 77 96
W„t 76 27 76 27
Qi 214 195 169 142
V 0.36 0.13 0.45 0.19
Fig. 16-13. Effect of pressure ratio on efficiency; simple Bray ton cycle.
K*
286 GAS CYCLES
S
Fig. 16-14.
explained in Sec. 16-6, the efficiency of the ideal cycle may be im-
proved, while the work capacity is unaffected. As shown in Fig.
16-14, at low pressure ratios,
if a reversible heat exchanger
is used, most of the heat re-
jected in the simple cycle can
be recovered. Heat can be
transferred until the gas ap-
proaching the turbine reaches
the turbine exhaust tempera-
ture Te. Thus the heat sup-
plied from an external source
is only that for the process
a'-b\ the average temperature
Fig. 16-15. of heat supply therefore ap-
proaches Too. as the pressure
ratio approaches unity. Similarly, the average temperature of heat
rejection approaches Tain- Thus the efficiency of the cycle ap-
PROBLEMS
16-1. In a Stirling cycle thevolume varies between 1 and 2 cu ft, the maxi-
mum pressure is 30 and the temperature varies between 1000°F and 500‘^F.
psia,
The working fluid is air (a perfect gas), (a) Find the efficiency and the work
per cycle for the simple cycle, (b) Find the efficiency and the work per cycle
for the cycle with an ideal regenerator, and compare with the Carnot cycle having
the same isothermal heat supply process and the same temperature range.
16-2. Plot the efficiency of the air-standard Otto cycle as a function of com-
pression ratio for compression ratios from 4 to 16.
16-3. Find the efficiency of the variable specific-heat Otto cycle for compres-
sion ratio of 8, using air tables, and taking the maximum and minimum tempera-
tures as 3500®R and 600°R, respectively. Compare with the results of Problem
16-2.
16-4. Tabulate the efficiencies at a compression ratio of 6 for Otto cycles
using perfect gases having specific heat ratios of 1.3, 1.4, 1.67. What would be
the advantages and disadvantages of helium as a working fluid for an Otto cycle?
16-5. In an air-standard Otto cycle the compression ratio is 7, and compres-
sion begins at 100°F, 14 psia; the maximum temperature of the cycle is 2000°F.
Find: (a) the heat supplied per pound of air; (b) the work done per pound of air;
(c) the cycle efficiency; (d) the temperature at the end of the isen tropic expansion;
(e) the maximum pressure of the cycle.
16-6. Solve Problem 16-5 if the maximum temperature is 3000®F.
16-7. Solve Problem 16-5, using air tables.
16-8. For an air-standard Diesel cycle with compression ratio of 12 plot
the efficiency as a function of cut-off ratio for cut-off ratios from 1 to 4. Com-
pare with the results of Problem 16-2.
GAS CYCLES 291
16-9. In an air-standard Diesel cycle the compression ratio is 13, and com-
pression begins at 15 psia, 140®F; the maximum temperature of the cycle is
2540®F. Find: (a) the heat supplied per pound of air; (b) the work done per
pound of air; (c) the cycle efficiency; (d) the temperature at the end of the
isentropic expansion; (e) the cut-off ratio; (f) the maximum pressure of the cycle.
16-10. Solve Problem 16-9, using air tables.
16-11. Derive Eq. (16-13) from Eq. (16-12).
16-12. An air-standard mixed, or limited-pressure, cycle has a compression
ratio of 10, and compression begins at 15 psia, 140°F; the maximum pressure of
the cycle is 600 psia, and the maximum temperature is 2540°F. Find: (a) the
heat supplied at constant volume, per pound of air; (b) the heat supplied at
constant pressure, per pound of air; (c) the work done per pound of air; (d) the
cycle efficiency; (e) the temperature at the end of the constant- volume heating
process; (f) the cutroff ratio.
16-13. Solve Problem 16-5 for an air-standard Brayton cycle having the same
adiabatic compression process as the Otto cycle of Problem 16-5. Compare the
maximum specific volumes and the maximum pressures for the Brayton and Otto
cycles having the same compression process and the same maximum temperature.
16-14. In the Brayton cycle of Problem 16-13 it is proposed to use a regener-
ator to increase cycle efficiency. Investigate this proposal and give an opinion
of it^ value; show your reasoning.
16-15. A gas turbine plant operates on the Brayton air cycle between a mini-
mum temperature of 40°F and a maximum temperature of 1540®F. (a) Find the
pressure ratio at which the cycle efficiency equals the Carnot efficiency, (b) Find
the pressure ratio at which the work per pound of air is maximum. (Take your
choice of an algebraic solution or a plot of computed values of work at various
pressure ratios.) (c) Compare the efficiency at this pressure ratio with the
Carnot efficiency for the given temperatures.
16-16. Theplant of Problem 16-15 is changed to have compressor efficiency
of 80 percent and turbine efficiency of 85 percent. Make a plot of efficiency,
and work per pound of air, vs. pressure ratio, for pressure ratios from 5 to 10.
Find: (a) the pressure ratio at which the work per pound of air is maximum;
(b) the efficiency and the work per pound of air at this pressure ratio; (c) the
pressure ratio at which the efficiency is maximum; (d) the efficiency and the
work per pound of air at this pressure ratio. Compare results with Problem
16-15.
16-17. In a gas turbine plant working on the Brayton air cycle the air pressure
and temperature before compression are respectively 15 psia and 80®F. The
ratio of maximum pressure to minimum pressure is 6.25, and the temperature
before expansion in the turbine is 1440®F. The turbine and compressor effi-
ciencies are each 80 percent. Find: (a) the compressor shaft work per pound of
air; (b) the turbine shaft work per pound of air; (c) the heat supplied per pound
of air; (d) the cycle efficiency; (e) the turbine exhaust temperature.
16-18. Solve Problem 16-17 if a regenerator of 75 percent effectiveness is
added to the plant.
16-19. Solve Problem 16-17 if the compression is divided into two steps,
each of pressure ratio 2.5 and efficiency 80 percent, with intercooling to 80®F.
292 GAS CYCLES
OiVi _
(1)
1>, Vi
-fc ( 2)
Fo = 0
hence hQ = hi —=h
U?
2
Vi
-\-'^ (3)
If the nozzle is supplied with fluid from a very large tank the enthalpy
in the tank will approach ho as the cross-section of the tank approaches
infinite area.*
s
Fig. 17-2, Nozzle process state paths.
* Stagnation enthalpy
is analogous to total head in hydraulics. When appro-
priate,a gravity potential energy term, relative to some fixed datum, may be
included in the st^nation enthalpy as it is in the total head.
17-1] FLUID FLOW 295
ties other than enthalpy are taken for an isentropic stagnation state.
The isentropic stagnation state corresponding to any section of the
nozzle is the state fixed by Ao and the entropy at the section in ques-
tion. Thus at the inlet stagnation state and at the exit So = si
It is possible to solve (3) for the velocity at any section along the
length of a nozzle; thus
_aV _ aiVi
(5)
V t>i
definite states within the nozzle. If, however, the analysis is made
for a reversible nozzle process the states are fixed by their entropy,
and solutions of (4) and (5) can be made. In Fig. 17-2 the paths of
a reversible nozzle process and an irreversible nozzle process are shown
on the enthalpy-entropy plot. State 2. is a definite state fixed by
Pj and 8i, whereas state 2 depends upon the friction or irreversibility
in the nozzle; for the irreversible adiabatic nozzle 2 must lie to the
right of 2,. The figure also shows the inlet stagnation state, 0, fixed
by ho and Sj. The outlet stagnation state for the reversible nozzle
is also 0, but for the irreversible nozzle it is a different state fixed by
the intersection of the lines for ho and $2 . In Fig. 17-2, pi and pt are
static pressures, while po is a stagnation pressure.
17-2 The reversible nozzle. If the process in an adiabatic nozzle
is frictionless or reversible, the path of the process is at constant
entropy. This fact, with Eqs. (4) and (5), provides relations for
enthalpy, velocity and cross-sectional area of the stream as functions
of the pressure. From the tables of properties (or the equations for
gases) the enthalpy may be found at any pressure, and the corre-
sponding velocity is (4); similarly, when the volume
then given by
is obtained from the tables the area can be found by (5). For exam-
ple, Fig. 17-3 shows the relations for a particular case of reversible
flow of air. The velocity, specific volume and cross-sectional area
for unit flow rate are plotted against the dimensionless ratio p/po-
The general shape of the curves shown is the same for all gases and
vapors when plotted in this way. It is seen that the velocity, start-
ing from zero at the stagnation pressure, increases continuously as
the pressure falls. The specific volume, however, is initially finite;
P/P„
? h V V afw
psia Btu/lb ftVlb ft/sec ft*Bec/lb
100 240.98 3.70 0 00
T ds — dh — V dp (9-6)
dh = V dp
V- - P)
fe)"
From (5)-and (11-17)
a v_ (po/p)* ^* Vo
w V
and substituting from (7),
with respect to p/po and setting it equal to zero. This gives the fol-
i-{vhr
The value of the pressure ratio for minimum area is called the critical
'pressure ratio for a nozzle. The values of k applying to gases and
vapors lie between 1.1 and 1.67; the following table gives the values
of critical pressure ratio corresponding to some values of k in this
range.
k 7>/Po (critical)
1.10 0.585
1.20 0.565
1.30 0.546
1.40 0.528
1.67 0.487
Example 1. (a) Find the exit area of a reversible nozzle to pass 1 Ib/sec
of steam if the inlet state is 100 psia, 500°F, 100 fps velocity, and the exit
Solution: (a) The properties at the inlet state are hy = 1279.1 Btu/lb,
Si = 1.7085 Btu/lb ®R, At the exit state S2 = P =
2 10 psia; then from
the tables h2 = 1091.7 Btu/lb and Vi = 36.41 cu ft/lb.
02 —
V2
zf* = - -- V2 •' —
^2go{k - hi) + 7l
Substituting values in consistent units
36.4
= 1 = 0.01185 sq ft = 1.705 sq in.
o,0o0
*
The sound velocity is given by Vkg^pv. Therefore, it has different values
at different states of the fluid.
300 FLUID FLOW [ ^
17
Note the order of magnitude of the nozzle exit velocity and the relative
insignificance of the inlet velocity in this particular case. Inlet velocity of
224 fps is equivalent to 1 Btu/lb enthalpy.
(b) The exit pressure for this nozzle is well below 0.5po so the nozzle
should be converging-diverging. To find the area at the throat, the critical
pressure ratio must be known. Take from Keenrn and Keyes, Fig. 8, at
100 psia, 500®F, the value of fc = 1.30. From Eq. (9) the critical pressure
ratio is 0.55. Then the properties at the nozzle throat are as follows:
Pt = 0.55(100) = 55 psia
Si = 8i
vt = 8.841 cu ft/lb
Solving as in (a) above,
( 10)
v'2go(A) - hu)
energy per unit mass of the stream at the exit section of the hozzle
to the exit kinetic energy per unit mass for the reversible nozzle, both
nozzles having the same inlet conditions and discharging into a space
at the same pressure.
J1/2go _ Vl/2a,
- (U)
Vl,/2gt ho hi.
w
C„ = H. (13)
w.
^am
where a„ is the minimum area; V,m and are taken in the reversible
nozzle at minimum area section.
its
area, must be the same as the minimum area of the actual nozzle,
which is its exit area.
17-4 Converging nozzles. A real nozzle may or may not be
subjected to pressure conditions for which it is properly shaped. For
example, a converging nozzle would properly be used with pressure
ratios greater than the critical pressure ratio, but it is perfectly pos-
sible to impose upon it a pressure ratio less than the critical. A brief
outline of the characteristics of converging nozzles under both condi-
tions is given below.
302 FLUID FLOW [17^
the pressure ratio pi/po for the exhaust space, relative to the critical
pressure ratio (p/po)«- In Fig- 17-6 several possible cases are illus-
trated in a plot of pressure vs. distance along the nozzle axis. When
the pressure ratio for the exhaust space is equal to or greater than the
critical pressure ratio (cases a, b, and c) the pressure in the nozzle at
the exit is equal to the exhaust pressure. When the pressure ratio
for the exhaust space is less than the critical ratio, the pressure in the
nozzle will not drop below the value for the critical ratio.* Immedi-
ately upon leaving the nozzle, however, the stream finds itself in a
region of lower pressure and it expands rapidly. The inertia of the
fluid carries the expansion beyond the exhaust pressure and a series
of waves of compression and expansion is set up as indicated at d.
These waves are damped out and eventually the pressure becomes p2
by an irreversible process.
The flow rate per unit of minimum area for a converging nozzle
varies as a function of the exhaust pressure ratio in the manner shown
in Fig. 17-7. For pressure ratios greater than the critical the flow
*A physical explanation for this is that the fluid velocity at the critical
pressure ratio is the velocity of sound, which is the velocity of propagation of
small pressure disturbances in the fluid. If the fluid is moving at sonic velocity
no small pressure change can move upstream through the nozzle against the flow,
so the conditions downstream of the region of sonic velocity cannot affect the
flow upstream of this region.
304 FLUID FLOW [17-6
* This constant flow rate applies to nozzles with parallel flow at the exit;
itdoes not apoly to sharp-edged orifices with converging flow at the exit.
t H. Kraft, “Reaction Tests of Turbine Nozzles for Subsonic Velocities.”
Trans. ASME, Vol. 71, October 1949, p. 781,
17-6] FLUID FLOW 305
ously, being subsonic before the throat and supersonic after the
throat. In the exhaust space the pressure drops abruptly from pf,
and there is wave formation as described for the similar case with the
converging nozzle. This situation, called under-expansion, exists for
all exhaust pressures less than the flow pattern within the nozzle
is the same for all such exhaust pressures.
When the exhaust pressure equals pt the stream flows smoothly
from the nozzle into the exhaust space and the nozzle is said to be at
its correct operating condition.
For exhaust pressures higher than pb the pressure in the nozzle
reaches a minimum lower than the exhaust pressure and then rises
to the exhaust pressure at the exit; this is called over-expansion.
There is a certain exhaust pressure, pd in Fig. 17-9, for which the
minimum pressure in the nozzle corresponds to the critical pressure
ratio and occurs at the throat of the nozzle. For exhaust pressures
such as Pc somewhat lower than pd, the pressure in the nozzle follows
the same path as in the correct operating condition to a pressure
below the exhaust pressure and then rises sharply by an irreversible
process called a normal shock. The velocity attains supersonic values
before the shock but decreases to subsonic values in passing through
the shock. After the shock there is a gradual pressure rise to the.
ratio reaches the critical (curve d in Fig. 17-9), which occurs when
the exhaust pressure ratio is greater than the critical.
At best, the velocity coefficient of a converging-diverging nozzle
is smaller than that of an equally well-made converging nozzle for
two reasons: (1) the greater surface for friction forces to act upon;
reference nozzle, and the coefficient of discharge may rise well above
unity.*
17-6 Real nozzle computations. A properly designed real noz-
zle has cross-sections proportioned to agree with the area of the stream
as in the case of the reversible nozzle, but the areas are modified by
the effects of friction. In an adiabatic nozzle any loss of kinetic
energy through friction must be balanced by an equal increase in the
enthalpy of the fluid; therefore in a real nozzle the enthalpy differ-
ence between inlet and exhaust states will be less than in a reversible
nozzle by the amount of the friction loss. This is expressed by the
following equations;
H nn 2go(^ - hu)
Ib/hr of steam from an initial state of 250 psia, 500®F, negligible velocity,
to a final pressure of 1 psia, if the velocity coefficient is 0.949 and the dis-
charge coefficient is unity. Find the exit jet velocity.
At Pt and so, from the tables, ht^ = 1208.2 Btu/lb and i;*, = 3.415 cu ft/lb.
At p 2 and So find = 891.0 Btu/lb. The throat area is fixed by the desired
flow and the coefficient of discharge.
c„ Vt.
10,000
w = = 2.778 Ib/sec
3,600
at = 0.00572 ft*
The exit area is fixed by the desired flow and the actual volume and velocity
(not by the discharge coefficient, which applies solely to the minimum section
of the nozzle). The actual exit velocity is given by
The actual exit volume can be found only through the actual enthalpy which
is given by Eq. (14);
A2 = ^ 7ln{ho ““ hu)
Vn = (CvY = 0.90
A2 = 928 Btu/lb
Oj = = 0.187 ft*
ou - 0.170 ft*
310 FLUID FLOW [17-6
If the discharge coefficient had been 0.98 what would the throat and exit
areas have been?
o, . ^ * 0.00584 ft*
Cw
The exit area is unchanged because the actual flow rate and the nozzle effi-
ciency, which fix the exit area, are specified conditions independent of the
discharge coefficient.
Example 3. Find the exit velocity and the throat and exit areas for a
nozzle to pass 1 Ib/sec of air from an inlet state of 150 psia, 340^F, negligible
velocity, to an exhaust pressure of 15 psia if the nozzle efficiency is 88 percent
and the discharge coefficient is unity.
Solution: (a) By the perfect gas rules.
For air, fc = 1,40; pf/po = 0.53
""
'
(0.53)(i -»-*>/i-^ = 0.833
T (p )
Tt. = (800) (0.833) =
2go{hQ — hu) = ^ ^oCpiTo — Tu)
Vt, = ^ Pi
= 3.12 cu ft/lb
at = ^^ = V,.
0.00246 ft*
*~*>'‘ *
la / 15
Y* = 0.518
T, Visoj
Tu = (0.518) (800) = 414‘’R
», = ^* = 11.4 cu ft/lb
Pt
0, = ^* = 0.00560 ft*
Vi
(b) By the Gas Tables of Keenan and Kaye. From Table 1 at Tu,
* 191.81 Btu/lb; pr« *= 5.526. From Tabic 2, in the temperature range
17-7] FLUID FLOW 311
involved, k » 1.39 to 1.40. From Table 24 (or from Eq. (9) of this chapter),
= £-‘ = 0.53
Pro PO
Pn * (0.53)(5.526) = 2.929
= = 0.00246 ft*
C-F,.
The throat area for reversible flow can also be obtained directly from Table 2
of Keenan and Kaye, which gives values of the maximum flow rate per unit
area per unit initial pressure for air expanding from any given initial tem-
perature.
Ts. = 415'’R
Corresponding to hi,
Ti = 462“R
Vi = V2go{h, - hi) = 2020 fps
vi = = 11.4 cu ft/lb
Pi
For converging nozzles the computations are made in a similar way but
the minimum area is also the exit area. Hence in this case the exit area is
not computed from exit velocity and volume but comes from the discharge
coefficient, which applies to the minimum area, wherever situated.
NOZZLE DIFFUSER
FLOW FLOW
NOZZLE DIFFUSER
efficiency.
Diffusers are used as adjuncts to, or integral parts of,pumps,
fans, jet pumps (ejectors and injectors), venturi meters, and other
apparatus where kinetic energy is available and increased pressure is
desired. Except for the development of the flow equations, which is
done as for the nozzle, the analysis of such devices belongs in the fleld
of fluid mechanics.
in the flow equations, and the difference between the fluid stream
area at section 2 and the orifice area is accounted for in the expert-
318 FLUID FLOW
The equations used for the thin plate orifice are identical with
those used for the flow nozzle but the values of the coefficient C are
quite different, orifice coefficients being of the order of O.fi while nozzle
coefficients are of the order of unity. The coefficient Y for com-
pressible flow is also different for orifices from that for flow nozzles
and venturi meters. Values of coefficients for standardized designs
of flow nozzles and orifices may be found in the ASME references.
PROBLEMS
17-1. (a) In reversible adiabatic nozzle flow under the assumptions made
in this chapter, what will happen to the stagnation temperature and stagnation
pressure as the static pressure falls? (b) In irreversible adiabatic nozzle flow of
a p«>rfect gas what will happen to the stagnation temperature and stagnation
pressure as the static pressure falls?
17-2. (a) Steam is flowing in a duct at 50 psia, SOO^F, 1000 fps; find the
FLUID FLOW 319
and impact properties differ negligibly. For air at total temperature of 140^F
find the velocity at which the static and impact pressures differ by 1 percent,
(d) Repeat (c) for a difference of 1 percent in static and impact temperatures
(1 percent of absolute temperature).
17-3. Make a plot like Fig. 17-3 for the reversible adiabatic expansion of
steam in a nozzle from a stagnation state at 160 psia, 600°F, to atmospheric
pressure, taking property values from the steam tables. Estimate the critical
pressure ratio from your plot.
17-4. A nozzle is to be designed to pass 10,000 Ib/hr of liquid water from a
pipe to a tank. The water 350 psia, 70°F, and 10 fps velocity;
in the pipe is at
100 peia, 340°F; the secondary air flow, Wzy enters at 5 psia, 340*^F. The dis-
charge at section 4 is to the atmosphere at 15 psia. The efficiency of the ejector
as a pump is defined by
_ ^^(^4 — ht),
’ m>i(Ai - fc«).
where the enthalpy differences are taken on isentropic paths from the respective
initial states to the pressure at 4. (a) If the efficiency of the ejector is 20 percent
find the flow rate, W2 . (b) If the entrance and exit velocities are all 80 fps, and
the efficiency is 20 percjent, find the diameter at section 4.
17-13. Steam from a large chamber at 180 psia, 400^F, expands to atmos-
pheric pressure through an adiabatic nozzle of 0.00270 sq ft throat area; the
flow rate is 1.00 Ib/sec. Find the based upon each of
coefficient of discharge
two an equilibrium isentropic path (steam
ideal state ][.ath6: (a) the fluid follows
table data); (b) the fluid follows a metastable isentropic path in the mixture
region. (Supersaturated properties obtained by using pv^ - constant; from
Fig. 8 of Keenan and Keyes, k is about 1.30 for the given conditions.)
17-14. When a hot liquid passes below ithc saturation pressure during a nozzle
process some of the liquid may ‘flash' into vapor. Such ^flashing flow" requires
* ^
^
much more area than liquid flow. Assuming reversible adiabatic flow, find from
the steam table data the nozzle exit area required for the conditions of Problem
17-4, if the initial temperature is 300®F. (Actually, the vaporization will be
delayed, and the flow rate per unit area may be much greater than calculated.
This is analogous to the supersaturation phenomenon with vapor.)
17-15, A flow nozzle of 6.00 in. diameter in an 8.00 in. diameter pipe is used
to meter steam which arrives at the upstream pressure tap at 40 psia, 300®F.
If the differential pressure (pi — pa) is 80 in. of water, the nozzle coefficient, C,
is 0.985, and the expansion factor, F, is 0.94, find the flow rate in Ib/hr.
17-16. A sharp-edged orifice, 0.75 in, diameter in a 3.00 in. pipe, is calibrated
with air at 14.8 psia and 75®!^ when the air flow rate (measured by a direct
volumetric method) is 7.75 cu ft/min, the differential pressure is 1.00 in. of water.
This is so small (about J pt^rcent of the absolute pressure) that the flow may be
considered incompressible. What is the coefficient, (7, for the orifice?
17-17. A well-known empirical formula for critical flow of saturated steam
through a rounded-entrance nozzle with negligible approach velocity is Napier’s
formula,
where w is flow rate, Ib/sec; a is nozzle throat area, sq in.; and pi is upstream
pressure (stagnation), psia.
Compute the rate of flow through a nozzle of 1.00 sq in. area, with steam
supplied at 100 psia, saturated, for critical flow, using: (a) Napier's formula;
(b) the thermodynamic nozzle equations, taking the flow to be isentropic. (Note:
Although good agreement is found between Napier's formula and the thermo-
d3mamic equations for^a considerable range of pressures, using saturated steam,
the formula does not apply for other conditions. Empirical formulas are useful,
but care should be taken not to mis-use them.)
FLUID FLOW 321
17-18. Fliegner’s empirica] formula for critical flow of air through a rounded-
entrance nozzle with negligible approach velocity is
where w is flow rate, Ib/sec; a is nozzle throat area, sq in.; pi is upstream pressure
(stagnation), psia; and Ti is upstream temperature (stagnation), Fabe.
form of Fliegner’s formula and compare the values of the numerical coefficients
in the derived equation and in the empirical formula.
Chapter 18
TURBINES
the fluid entering through the axis of the sphere changes direction to
ESCAPING FLUID
322
18-1] TURBINES 323
Fig. 18-2. Simple impulse turbine. (Courtesy De Laval Steam Turbine Co.)
the buckets is such that the stream is turned, relative to the buckets,
almost 180 degrees, reversing the tangential component of its velocity
relative to the buckets. The force required to accelerate the fluid
in this manner comes from the buckets; consequently the reaction
force is a tangential force upon the buckets.
324 TURBINES [ 18-2
F.C^ 1
( )
the .walls of the passage and the sections 1 and 2, normal to the flow
axis. It may be shown from fluid mechanics that the application of
Eq. (1) to the fluid within the control volume gives the following
result:
Equation (2) says that the accelerating force upon the fluid within
the control volume is equal to the difference between the momentum
volume per unit time and the momen-
of the fluid leaving the control
tum of the fluid entering the control volume per unit time.
Equation (2) is a vector equation. For many purposes it is most
conveniently written in terms of components, thus:
18-2 ] TURBINES 325
= 7 (^2, - Vu)
I (2a)
In this equation, forces are positive when they act in the positive x
direction ; if a: is positive in the direction of flow, (piCi)* is a positive
force, while (p202)* is negative.
because the friction forces are small, and second because s}miimetry
in the flow tends to cause shear forces to add to zero at each section.
nozzle jet Vi is the absolute velocity entering the bucket; the angle a
between Vi and the tangential direction is the nozzle angle. Since
the bucket Js moving with velocity Ft the^rcZofiv^elocity entering
the bucket Fir is obtained by subtracting F6 from Fi; this is a vector
subtraction as shown in the figure.
The relative velocity of the stream leaving the bucket Fi« is fixed
in direction by the hvxket exit angle The magnitude of F 2 jt is
y component of force upon the fluid from the bucket passage walls is
if the tangential component of force upon the bucket from the fluid
is Ft,
Ft = -Ry = -Fy ( 6)
F, = j{yi-y2) (7)
9o
F, = PlOl - P20i! + Ry
and Fa = —Ry = —F, + piOi — pjo*
w -
or =7 (*» 2*) + PiOi ^ (7a)
9o
,Tr W
=-
wW, = FtV, (j/1 - ydVt ( 8)
go
Substituting from (b) in (9) and (11) and adding (9) to (11) gives
TT yi - yiR + iAr - yl
( 12 )
2go
V? - v!« + vi« - Vi
Wg = (13)
2go
(c)
VlK
'
_
“ , VIh
4.yk
i,
"I +
_i_
2go
.
2go
Vnb = (14)
Fig. 18-9. (a) Turbine stage flow diagram, (b) State path plot.
7c = V2g,(ha - M (15)
Wa
Then rini = « (16)
7?/20b
passes. Each row of nozzles together with the buckets and guide
vanes through which the fluid passes before reaching the next row of
nozzles is called a stage of the turbine.
duced further by the angularity of the flow, so the net area is given by
and the angle may be chosen to give that area. As in all such design
problems the actual values chosen for these variables are governed
by considerations of manufacturing practice as well as by the effects
the nozzle, the exit pressure, and the nozzle velocity coefficient, as
shown in Chap. 17. The bucket velocity is fixed by the speed
18-6] TURBINES 335
and size of the wheel. Then the other velocities can be calculated
if the angles a and and the bucket velocity coefficient are known.
The relations used are summarized below.
j/i = Vi cos a
V,R = CiVin
yiR = ViR cos j8
2/j = ytR +
22 = ViR sin /3
entrance should be aligned with the relative velocity 7i«. There is,
however, nothing to prevent the operation of a turbine at such condi-
tions that the angle of Fia is not equal to the bucket entrance angle,
in which case there willbe some shock loss due to the incorrect angle.
In the consideration of hypothetical stages under different design
conditions it is assumed in each case that the correct entrance angle
is used. In the consideration of different operating conditions for a
given design, however, the reduction of efficiency due to shock at the
bucket entrance must be taken into account for conditions other than
the design condition. The distinction between design characteristics
and operating characteristics is often overlooked by students, but it
is of fundamental importance in the study of machinery of any type.
It is possible to show the general nature of the design character-
istics of an impulse stage by means of a hypothetical reversible stage
having variable bucket angles such that the bucket entrance angle is
always kept equal to the angle of the entering relative velocity Fia
336 TURBINES
and the bucket e?^ angl^ is kept equal to the bucket entrance angle.
For such a case 72* = Fiji (no friction.) and Zt = Zi. ptg = ym in
magnitude (similar triangles), but algebraically y2it = —yis. Then
^2 = 7j + ym = 2Vt — yi (a)
From (16), (o) and (d) the nozzle-bucket efficiency for the hypotheti-
cal stage is
-
1
J -6 = ^ (7»7.
ye
cos a 71)
Example 1. Given the following data for a simple impulse turbine stage.
Fig. 18-11, find the work done per pound of fluid flow, the axial thrust per
pound of fluid flow per second, and the nozzle-bucket efficiency.
18-6] TURBINES 337
0.5
Cv = 0.95
^6 - 700 fps
a = 20 deg
/3 = 30 deg
Cb = 0.95
Solution:
= 1500 fps
yi = ?» cos a = (1500) (0.940) * 1410 fps
Note the negative sign; inspection of the diagram shows that yis is in the
negative tangential direction.
= ^ (710 + 720)(700)
= 31,080 ft Ibf/lbm
In the simple impulse turbine, pi = pt and oi and Oj are usually made equal
in the design; then
W, 31^080
0.80
F?/2jo 38,900
yiR = 2/1
- Ffc
ViR — —yut
2/8
= -2/s = yi- 2Vb
ytR = yz- Vb
yzR = —yzR
2/4 = yzR + 1^6 = —2/8 + 2Vb — — 2/l + 4y6
The work on the first row is
0.Z5
Comparing Eqs. (c) and (e) of this section with the corresponding
equations of the preceding section it is seen that for the reversible
two-row stage with equal bucket angles the maximum efficiency and
work output are the same as for the reversible simple impulse stage
with equal angles. The bucket speed for maximum efficiency, how-
ever, is only half as great for the two-row stage as for the simple
impulse stage. This enables the two-row stage to utilize at maximum
efficiency four times the enthalpy drop that a single-row stage can
M
342 TURBINES [ 18-8
use at wiaYimiiTn efficiency if the bucket speed has the same limit in
both cases; or if the same enthalpy drop is used, the two-row stage
can run at lower bucket speed and lower stresses. In actual ma-
chines, because of the greater complexity of the flow path and the
greater amount of surface involved, the friction losses in the two-row
stage are greater than in the single-row stage; hence the advantage
of the two-row stage is obtained at the cost of a loss of efficiency.
The balancing of efficiency loss against the advantages determines
when the two-row stage should be used. See Sec. 18-10 in this
connection.
18-8 The reaction stage. It is often desirable to operate turbine
limiting case in which all the pressure drop occurs in the fixed nozzles.
In many modern reaction turbines approximately half the pressure
drop occurs in the moving nozzles or buckets.
The changes of pressure and absolute velocity of the fluid during
flow through a series of reaction stages are indicated in Fig. 18-18.
A velocity diagram for a reaction stage is shown in Fig. 18-19.
In the reaction stage the nozzle jet velocity is determined by the
fluid state before the stage, the exit pressure, the division of pressure
drop between fixed and moving elements, and the velocity coefficient
of the nozzle. The bucket velocity is fixed by the speed and size of
the wheel. Then the other velocities can be calculated if the angles
o and /3 and the bucket velocity coefficient are known.
For example, in a so-called pure reaction stage it is specified that
the isentropic enthalpy drop for the whole stage shall be divided
344 TURBINES [1&-8
(a) (b)
Fig. 18-20. Reaction atage: (a) flow diagram, and (b) state path plot.
h* — hi, — ~~
/*j») (a)
Vi = Cv^^goiha - - hu) + r.
yi = Vi cos a
yiR = J/I
- V*
Zl = Fi sin a
ViH
yt = yiR + F»
it = sin fi
Vt
equal angles a and /3, and a negligible approach velocity Fa- For
such a stage
v
^ _ /2go(A.B ht,) Vt
"V 2 ^V2
ViR = yi ——
Vb —
Vt
cos a ——
1^6
-
= y? + V? 2ViVi cosa = Y + y?-\^ VtVi cos «
Wt
Fig. 18-21. Reaction stage efficiency; for reversible flow with equal angles and
equal enthalpy drops in nozzles and buckets.
For any given nozzle angle the maximum efficiency of the hypotheti-
cal reaction stage is greater than that of the hypothetical impulse
stage discussed in the preceding sections. In practice, however, either
type of stage may be better, depending upon the operating conditions,
and each type is used where it is better. The reaction stage in gen-
eral has lower fluid velocities than the impulse stage, resulting in
lower friction losses. The reaction stage has the disadvantage of a
higher ratio of bucket velocity to characteristic velocity than the
impulse stage. Further comparisons are made in Sec. 18-10.
18-9 Multistage turbines. In the preceding sections it has been
shown that for any type a certain bucket
of turbine stage there is
velocity which gives best efficiency for a given enthalpy drop. It
does not require a very large enthalpy drop to make tliis bucket
velocity impractically large. For example, let steam at 150 psia,
saturated, expand to 1 psia; this gives an isentropic enthalpy drop
of about 320 Btu/lb, which gives a characteristic velocity of 4000 fps.
In a simple impulse stage the corresponding bucket velocity for maxi-
mum efficiency would be about 1800 fps. A bucket of uniform sec-
tion, two inches long, travelling 1800 feet per second at a radius of
one foot would be subject to tensile stress of the order of 50,000 psi
from centrifugal force alone; bending stresses would also exist, to say
nothing of vibration effects. No ordinary machine can be operated
under such stresses. If the bucket velocity is kept low to make the
stresses acceptable, the nozzle-bucket efficiency will fall off rapidly
as the enthalpy drop increases. Since the more efficient power cycles
18-»] TURBINES 347
involve large enthalpy drops, the single stage is unsuitable for efficient
power plants.
One way of obtaining a lower bucket velocity at maximum effi-
ciency than a single stage would give. First, in the individual stages
where W's is the work done on the shaft per pound of fluid flowing
through the stage and ha — fh, is the isentropic enthalpy drop for
the stage. work done on the buckets both be-
H's differs from the
fluid, and because
cause of friction between the rotating parts and the
of the leakage flow which does no work. Applying the steady flow
energy equation to an adiabatic stage
1'2
* a
= ha — hi
j_2
2gv 2go
IF5 = Ao — hi
348 TURBINES [18-9
ho ~ hi = ris(ha — ht,)
hi “ ha vs(ha — hu)
hi = hi — Tfsihi — hi)
where state 2' is at the pressure of state 2 and the entropy of state 1.
The work of the turbine Wtib given by the sum of the works of
the stages. Assuming uniform stage efficiency,
Wt = fjsiha hu + "" ^2
+ h2 — A3)
The turbine work may also be written in terms of the turbine internal
ijt, and the
efficiency y* overall isentropic enthalpy drop thus:
ij 7» hg — hu "V hi — A2 ~~h A2 — A3
rfs ha — hu
Now it is a property of vapors that the isentropic enthalpy drop
between two given pressures becomes greater as the entropy increases;
that is, the constant-pressure lines on the h-s diagram diverge toward
the right. Consequently Ai^A^ is greater than Ai,“A2 *, and A^-AJ is
greater than Jhrhza] then the sum of the individual isentropic enthalpy
drops for the stages is greater than the overall isentropic enthalpy
drop for the turbine. The ratio of these quantities, which is equal
to ftr/rts, is called the reheat factor. For efficient turbines of many
stages as commonly used in power plants, the reheat factor may be
of the order of 1.05; for less efficient turbines it may be greater or less
depending on the number of stages.
65 percent for each stage. The approach velocity is negligible. Find the
internal efficiency and the reheat factor for the turbine.
«a = 1.6026 Btu/lb®R
does not account for bearing losses or work to drive oil pumps or other auxiliaries.
350 TURBINES [18-10
9i 1.650 Btu/lb®R
hi 1024 Btu/lb
82 1.706 Btu/lb^R
hi 953 Btu/lb
Wt ^ 1187 - 990
^ Q g-.
Vt -
ha - hz. 1187 895
0.675
Reheat factor == 1.04
0.65
this reason two-row stages have two fields of application, (1) in single-
and because of the losses connected with transferring the fluid three
times between stationary and moving passages. The lower efficiency
can be accepted in a first stage followed by 15 or 20 efficient single-row
stages, even though it would be unacceptable for all the stages oS a
turbine designed for high efficiency.
18-11 Turbine characteristics. The efficiency characteristics
10 20 25 30 ^5 40 45 50 60
RATING 1000 KW
Fig. 18-29. Turbine generator efficiency as a function of rated capacity and
steam conditions. Turbine efficiency is 1 or 2 percent higher than turbine gen-
erator efficiency. (Courtesy Westinghouse Electric Corp.)
and high-speed applications; thus they are universally used for driv-
ing large electric generators. The problem of driving low-speed ma-
chinery by means of turbines has been solved by the development of
reduction gears of high efficiency such as used with ship propulsion
turbines. The turbine is well adapted for use with the regenerative
steam cycle because it permits convenient extraction of steam for feed
water heating at numerous temperature levels. For small power the
turbine is less efficient than a reciprocating engine but small turbines
are frequently used because high speed is desired or because of their
and ease of operation and upkeep.
simplicity, small size,
Steam turbines have reached a highly satisfactory state of devel-
opment. Gas turbines are not in such a satisfactory state because,
as was shown in Chap. 16, they must work at extremely high tem-
peratures and efficiencies in order to be able to compete in plant
efficiency with modern steam or diesel plants. However, despite
lower efficiency, the gas turbine plant will probably replace many
diesel engines because of the inherent advantages of rotating machines
over reciprocating machines.
TURBINES 367
PROBLEMS
18-1. In a rocket the driving fluid starts from rest, relative to the rocket,
and is accelerated out through the tail pipe or nozzle. In a certain rocket
2 Ib/sec of combustion products ore discharged at a relative velocity of 4000 fps.
Find the thrust on the rocket.
18-*2. A flexible fire hose 2.5 inches in diameter runs through a 90-degree
bend to a nozzle having an exit diameter of 1.00 in. Water flows through the
hose at the rate of 0.341 cfs. How much force must the fireman exert, parallel
to the axis of the nozzle, to hold the nozzle? In which direction must he exert
the force?
18-3. Referring to Problem 18-2, for each case listed below, what is the mag-
nitude of the total stress on the connection between the nozzle and the hose,
and is it tension or compression? Case (a), the fireman holds the nozzle itself.
Case (b), the fireman holds the hose adjacent to the nozzle. Neglect gravity
forces.
18-4. Steam enters a turbine bucket passage at 1400 fps absolute, with a
nozzle angle of 14 degrees. The bucket velocity
is 600 fps. The bucket velocity
coefficient is unity, no pressure change through the bucket passage;
and there is
the bucket exit angle is 32 deg. Find, per pound of fluid flow per second: (a) the
power supplied to the buckets; (b) the tangential force on the buckets; (c) the
axial force on the buckets.
18-5. Air enters a turbine bucket passage at 20.0 psia, lOOO^’F, 850 fps abso-
lute velocity, with a nozzle angle of 20 deg. The pressure drop through the
bucket passage is 2.00 psi, the bucket velocity is 650 fps, and the bucket exit
angle is 20 deg. (a) If the bucket velocity coefficient is unity find the power
supplied to the buckets per pound of air flow per second, (b) If the area factor
at the bucket exit is 0.85, and the bucket annulus area is the same at inlet and
exit, find the axial thrust on a section of bucket annulus which would pass
the nozzle angle is 14 deg. The bucket exit angle is25 deg and the bucket
velocity coefficient is 0,90. If the bucket velocity is 600 fps find: (a) the work
done per pound of fiuid flow; (b) the kinetic energy per pound of fluid in the
stream leaving the buckets; (c) the angle between the absolute velocity leaving
the buckets and the tangential direction. Sketch the velocity diagram.
18-7. For the conditions of Problem 18-6, assuming the bucket velocity
coefficient stays constant, find the bucket velocity for maximum work (assume
bucket velocities, find the work, and make a plot). At this bucket velocity find
the angle of the relative fluid velocity entering the bucket.
18-8. In an impulse air-turbine stage the air supply is at 105 psia, 80^F,
negligible velocity, and the exhaust pressure is 15 psia. The nozzle angle is
15 deg and the bucket exit angle is 30 deg. The pitch diameter of the wheel
is 8 m. The nozzle velocity coefficient is 0.96, and the bucket velocity coefficient
is 0.88; the bucket velocity is half the tangential component of the nozzle exit
velocity. Find: (a) the turbine speed (rpm); (b) the nozzle-bucket efficiency;
(c) the nozzle exit area required to do work on the buckets at the rate of 100 hp;
(d) the temperature of the air leaving the buckets.
358 TURBINES
18-9. (a) In the hypothetical reversible two-row stage with equal angles^ at
the speed of maximum efficiency, what fraction of the total work is done on each
row? a similar three-row stage, at the speed of maximum efficiency, what
(b) In
fraction of the total work would be done on each row?
18-10. Steam is supplied to a turbine at 1300 psia, 900°F. The first stage
wheel is 3 ft* in pitch diameter and the speed is 3600 rpm. Taking the nozzle
angle as 14 deg and the nozzle velocity coefficient os 0.95, estimate the pressure
and temperature of the steam in the first stage bucket passages for two cases:
(l) a single-row impulse stage; (b) a two-row impulse stage. Each stage is de-
signed to operate close to maximum efficiency.
18-11. In a two-row stage the nozzle angle is 14 deg, the nozzle exit velocity
is2500 fps, and the bucket velocity is 600 fps. The buckets and the intermediate
guide vanes are symmetrical; the angle in each row is equal to the angle of the
relative velocity entering the row. If the velocity coefficient of each row (mov-
ing and stationary) is 0.92 find: (a) the bucket and guide vane angles; (b) the
power supplied to the buckets at a steam flow rate of 100,000 Ib/hr.
18-12. In a hypothetical reversible reaction turbine stage with zero angles
the enthalpy drop is f in the nozzle and i in the bucket passage. Find the
ratio of bucket velocity to characteristic velocity for maximum efficiency.
18-13. A reversible reaction stage has equal enthalpy drops in the moving
and stationary rows. Air enters the stage at 1500®F, 30 psia, 500 fps, and leaves
at 20 psia. The nozzle and bucket passages have the same exit angle, 25 deg,
and the same area factor at exit. The speed is such that the relative velocity
entering the buckets is at 90 deg to the bucket velocity.
Find: (a) the pressure at the nozzle exit; (b) the bucket velocity; (c) the abso-
lute velocity leaving the buckets ;
(d) the nozzk^-bucket efficiency (can you explain
why this is higher than for the hypothetical stage of Sec. 18-8?); (e) the ratio
of bucket velocity to characteristic velocity for the stage; (f) the power supplied
to the buckets per pound per second of air flow; (g) the ratio of bucket exit area
to nozzle exit area (this indicates how much the radial length of the bucket exit
must exceed that of the nozzle exit) ;
on the buckets, assum-
(h) the axial thrust
ing that the passage area is a flow rate of 100 Ib/sec, the area factor
sufficient for
at the bucket exit is 0.90, and the total area exposed to pressure on each side
of the bucket row is 1.1 times the bucket annulus area at the exit.
18-14. A steam turbine is to operate between 600 psia, 850®F, and 1.5 in.
HgabB. The bucket velocity is to be 600 fps and the .average nozzle efficiency is
expected to be 95 percent, except for a tw’o-row stage, for which it will be 90
percent. Nozzle angles will be assumed as 15 deg for impulse stages and 25 deg
for reaction^tages. All stages operate close to the speed of maximum efficiency.
Estimate the number of stages required for each of the following arrangements:
(a) all simple impulse stages; (b) all 50 percent reaction stages (50 percent of Ah
in the nozzle); (c) a two-row first stage followed by simple impulse stages; (d) a
two-row first stage followed by 50 percent reaction stages,
18^15. A steam turbine working between 250 psia, 700^F, and 30
five-stage
psia, has equal enthalpy dropsin all stages, and the stage efficiency is 75 percent
in all stages. Plot on the mollier chart the condition line^ i.e. the line through
the state points for the steam entering and leaving the stages; find the interstage
TURBINES 359
pressures, the reheat factor, and the turbme intemai efficiency, using properties
RECIPROCATING EXPANDERS
AND COMPRESSORS
CYLINDER
HEAD-
''PISTON ROD
CYLINDER
VOLUME CYLINDER WALL
SINGLE-ACTING MACHINE
DOUBLE-ACTING MACHINE
Fig. 19-3. Machine nomenclature.
The passages through which the fluid enters and leaves, called porfe,
may be opened and closed by vdves or by the passage of the pistoq
over the port openings.
In engines the valves must in general be operated by a mechanism
in order to connect the cylinder to the inlet and exhaust pipes at the
proper times. In compressors and pumps it is often possible to use
autohiatic valves which open by fluid pressure to permit flow in the
desired direction, and close to prevent reverse flow. Illustrations of
types of ports and valves may be seen in Chaps. 20 and 21.
IM] EXPANDERS AND COMPRESSORS 363
INLET VALVE
^ PISTON TRAVEL OR
CYLINDER VOLUME
(b)
Fig. 19-5 . Idealized machine cycle: (a) flow diagram; (b) indicator diagram.
This is the flow work done in Ailing the cylinder. Since the process
b-c is adiabatic,
This is the expansion work of the total fluid in the cylinder. Similar
reasoning applies to processes c-d and d-a.
or W — mf(hi — h) (1)
EXHAUST OR
DISCHARGE
Fig. 19-6. Steady flow analysis.
chine under steady flow conditions may be obtained from the steady
flow energy equation. Referring to Fig. 19-6, assuming negligible
changes of kinetic and potential energy, •
+Q= ^2 + Wx
Then in general
Wz ^ hi — ^2 4“ Q (2)
H
II 1 (3)
Noting that m/ in Eq. (1) is the fluid flowing through the machine
per machine cycle, and W in Eq. (1) is the work per machine cycle,
it is clear that (1) and (3) are equivalent. Thus the steady flow
analysis shows that under steady flow conditions Eq. (1) is true not
only for reversible adiabatic machines but for any adiabatic machine.
From (3) the an adiabatic machine may be measured
work of
solely in terms of the states of the fluid entering and leaving.
19-5 Machine efficiency. The efficiency of a machine from the
thermodynamic viewpoint serves to compare the actual machine to
a specifled idealized machine. This is not the same concept as that
of mechanical efficiency, as is shoTvn below.
The definition of the efficiency of a reciprocating machine depends
upon whether the machine is an engine or a pump.* For an engine
* These definitions were given in Chap. 1 4 in connection with the study of
power cycles. See Eqs. (14-7) and (14-13).
19-6] EXPANDERS AND COMPRESSORS 367
the engine efficiency is the ratio of the actual engine work to the work
of a reversible adiabatic engine when both engines are supplied with
fluid at the same state and both exhaust to a space at the same
pressure.
(4)
where tie is engine efficiency, is the shaft work per pound of flow
fluid, hi is the enthalpy of the fluid supplied, and hi, is the enthalpy
of the fluid after an isentropic process from the initial state to the
final pressure. For a pump or compressor the work is an input rather
than an output, therefore the definition of pump efficiency (or com-
pressor efficiency) is the inverse of the definition of engine efficiency.
For the pump or compressor
rjp = ( 5)
W, = hi- hi
hi — hi
" Ai - hi.
and of a pump by
hi — hu
hi — hi
For a piunp or compressor the inverse ratio applies since the flow of
work through the machine is reversed.
i ndicated work _ indicated efficiency
^mech (pump)
brake work ~ brake efficiency ( 7)
chine cycles per unit time. The mass nt/ which the idealized machine
can pass per machine cycle is determined by the specific volume of
the fluid and the volume characteristics of the machine, namely the
piston displacement and the clearance volume (Fig. 19-2). Eeferring
to Fig. 19-7, the piston displacement is given by
Fig. 19-7.
* Engines have a power capacity which is a rate of work output; the power
capacity is related to the flow capacity through Eq. (1).
l»-6] EXPANDERS AND COMPRESSORS 369
(PD) = F. - y,
the clearance is given as a fraction of the piston displacement by
Cl--^
“ (PD)
For an engine, state 2 is at the lower pressure and the mass of flow
fluid in the cylinder is given by
m/
Vc-Vi
Vi
but Fe (1 + C1)(PD)
m.f ( 8)
greater than unity, the flow capacity will increase with decreasing
clearance, other conditions being constant. Also the flow capacity
will increase with decreasing volume ratio.
specific ,
It should be noted that Eqs. (8) and (8a) are valid not only for a
reversible adiabatic machine but for any reciprocating machine in
which the state of the fluid is constant during admission and exhaust
and the compression and expansion processes have the same state
path. Although the capacity of an actiuil machine will be different
from the capacity of an idealized machine, the equations indicate the
manner of variation of the actual flow capacity with changing condi-
tions. Thus to obtain the maximum capacity with a given size of
machine the clearance should be kept to a minimum This is par- -
minute (one machine cycle per revolution). Determine the horsepower out-
put and the mean effective pressure.
Wx — h\ —
From the tables, noting that this is a reversible adiabatic machine,
Wx = 131.0 Btu/lb
f
fi nnr/23.66
= W. (Ib/min) _ (131.0)(20.1)
62.2 hp
2545/60 42.42
mep
W 62.3(33,000)
= 3460 psf = 24.0 psi
(PD) 1.98(300)
In an actual engine the i)ower output and mep would be somewhat greater
than here calculated, but the steam flow rate w’ould be much greater due to
condensation of steam and incomplete expansion as explained in the next
chapter.
are such that the piston displaces 150 cu ft per minute, how much air would
the corresponding idealized reversible adiabatic machine pass per minute?
If the clearance were increased to 6 percent how much air would be passed?
SoLtniON:
Si _ ^ £s (540) (60)
= 3.00
Pi Ti (15)(720)
iV(PD)
Nnif = (9)
V
PROBLEMS
19*1 . A
double-acting reciprocating expansion engine has a 6 in. bore and
9 in. stroke; the piston rod, of 1 in. diameter, passes through one end of the
cylinder. The clearance at each end is 5 percent of the piston displacement at
that end. Find: (a) the maximum cylinder volume at each end; (b) the mini-
muni cylinder volume at each end; (c) the total piston displacement per minute
at 400 rpm.
19-2. An engine receives air at 105 psia, 140^F, and exhausts at 15 psia.
The air flow rate is 8.5 Ib/min and the brake output is 6.0 hp. If the mechanical
efficiency 82 percent find the engine efficiency based upon indicated output.
is
The steam engine, having been the basis of the industrial revolution
and the main inspiration for the original development of thermo-
dynamics, is of considerable historical interest. Moreover it may be
a useful academic vehicle for the illustration of some practical appli-
cations of thermodynamics. As a source of power, however, the
steam engine is now of distinctly minor importance.
20-1 The slide-valve steam engine. The slide-valve steam en-
gine, Fig. 20-1, is a double-acting engine with a single valve for
controlling the inlet and exhaust of steam at both ends of the cylinder.
effects in flow through the ports and valves. Both of these pressure
differences reduce the work of the real engine.
Incomplete Expansion. The stroke of the real engine is made
shorter tWn that of the ideal engine, stopping the expansion process
before the cylinder pressure reaches the exhaust pressure. This
causes a reduction in the work done by the steam, as shown by the
loss of the tip of the ideal diagram; however this need not mean a
reduction in the real engine output. The real engine has mechanical
frictionwhich demands a certain area on the indicator diagram before
any useful work is available at the shaft. At the low-pressure end
of the ideal diagram not enough work is indicated to oWM'come the
friction losses corresponding to that portion of the stroke in the real
376 THE STEAM ENGINE [2(W
engine; hence the stroke is cut short at a point where there is still
perature of the interior metal surfaces of the cylinder will lie between
these limits. Also in the slide-valve engine. Fig. 20-1, the surfaces
of the ports and the cylinder heads are swept by exhaust steam and
brought close to exhaust temperature during the exhaust process.
During the compression process there may be a slight rise in metal
surface temperature but there remains a large temperature difference
between the metal surfaces and the incoming steam so that a large
fraction of the steam may condense on the walls. The resulting
liquid has negligible volume and therefore adds nothing to the work
during the admission process, but does add to the steam flow. As
the pressure drops during the expansion process some of the liquid
evaporates and contributes some work, but the main effect of re-
evaporation is to increase the pressure drop through the exhaust port
and to cool the cylinder head and the exhaust port walls. The frac-
tion of the steam which condenses is in effect wasted, so the steam
consumption of the engine is increased without a corresponding in-
crease of work.
It should be observed that cylinder condensation does not depend
20-4 ] THE STEAM ENGINE 377
primarily upon heat loss from the cylinder, since most of the heat
transferred from the steam to the walls by condensation is transferred
back to the steam when re-evaporation occurs. Thus the work loss
is not an energy loss but is a loss of availability of energy due to the
irreversible heat transfer from the steam to the cylinder and back to
the steam. The effect of the irreversible heat transfer is to increase
the entropy of the steam as explained in Sec. 8-6 and 8-7. In the
expansion with no net heat transfer and with increasing entropy, the
enthalpy change, and therefore the work, is less than in an isentropic
expansion.
20-4 Methods of reducing cylinder condensation. The im-
portance of the condensation and re-evaporation processes in the
engine cylinder stems from the high rates of heat transfer associated
with such processes. The methods of reducing condensation are es-
sentially methods of reducing heat transfer between steam and walls.
Superheat. For a given temperature difference between wall and
fluid, the rate of heat transfer from condensing steam may be several
diagram.
Ports. Separation of tne steam
and exhaust ports aids in reducing
cylinder condensation, and has other advantages. In four-valve
engines like the Corliss engine. Fig. 20-6, the valves are close to the
cylinder, thereby reducing the port surface on which condensation
may occur, and the steam ports are kept near the steam temperature
because they are not traversed by exhaust steam. Also the steam
and exhaust chests are remote from each other, reducing the direct
transfer of heat from inlet steam to exhaust steam which occurs in
slide-valve engines.
In addition to reduced condensation the four-valve engine offers
the advantages of more freedom in the choice of valve timing, and
no possibility of direct steam leakage from the steam chest to the
exhaust chest.
Unijlow Cylinder. The separation of steam and exhaust ports is
due so much to the turbine as to the electric motor and the internal
combustion engine.
PROBLEMS
20-1. A simple steam engine will usually have a lower engine eflSciency and
a lower steam rate (Ib/hphr) when exhausting to a condenser under vacuum
than when exhausting to atmosphere, the steam being supplied at the same state
in both cases. Give a reasonable explanation of these facts.
20-2. A double-acting slide-valve engine of 18in. bore and 48 in. stroke was
Condensing Non-condensing
Steam pressure (saturated), psia 110 110
Exhaust pressure, psia 4.0 15
Indicated horsepower 144 122
Steam rate, Ib/hphr 20.5 26.0
Engine speed, rpm 75 75
Find, for both tests: (a) the mean effective pressure (neglect piston-rod vol-
ume) (b) the engine efficiency. Explain the differences between the answers for
;
For each test find: (a) the engine efficiency; (b) the heat rate for the engine.
(The heat rate is defined as the product of steam rate X {hi — ^2/), where hi is
the enthalpy of the steam supplied and ^2/ is the enthalpy of saturated liquid at
the exhaust pressure.) Explain the differences between the answers for the two
tests.
N*
382 THE STEAM ENGINE
20-6. For a certain uniflow engine the clearance is 2 percent; steam is sup-
plied at 150 psia, and the exhaust pressure is 4 in. Hg^bs. By test at rat^
load the mean effective pressure is 46 psi and the steam rate is 12.0 Ib/hphr.
Compare these test results to the values computed for a reversible adiabatic
engine with 2 percent clearance. Compare with the results of Problems 20-4
and 20-5 and explain the differences. These results show that the actual engine
can be far superior in work capacity to the reversible adiabatic engine, even
though its efficiency is smaller. «
Chapter 21
GAS COMPRESSION
stored in a tank for use as needed. The gas in the tank transfers
heat to the surroimdings, so that when finally used it is at room
temperature. In these oases the overall effect of the compressioD
Fig. 21-1. Rotaiy compressors: (a) 4-stage centrifugal; (b) 20-stage axial
flow; (c) and (d) vano-type, positive displacement compressors,
lobe-type;
[(a), (c) from Compressed Air Power, Compressed Air and Gas Institute; (b)
Work of compression in
21-2
steady flow. The steady jflow energy t'
^FLOW
equation for a compression process
Fig. 21-3.
may be written, referring to Fig. 21-3,
as
Ai + Q = ^ + Wx (1)
Q = — Jvdp (2)
then for any of the idealized cases of Fig. 21-2, from (1) and (2)
F* = -JV dp (3)
V pl/n
= ^ Zi/n ~
Now the work of compression, or the steady flow work input to the
gas, is the negative of the shaft work Wx- Designating the work of
reversible polytropic compression by F„, and the work of reversible
adiabatic compression by Wk,
>nd (5)
In the Tp-v plot of Fig. 21-2 the work of compression for each type
of process is represented by the area between the path of that process
and the axis of pressures. It is evident that the work of reversible
21 - 2 ] GAS COMPRESSION 387
be the case if the polytropic process involves some cooling but not
enough to obtain isothermal compression; such conditions obtain in
actual reciprocating compressors. In a real compressor the work will
be greater than the work of the reversible compression process because
of friction. In such cases the path of compression may be represented
by pi>“ = constant, but the work of compression is not given by
y*t> dp; the shaft work cannot be determined solely from the proper-
ties of the fluid. The friction effects in a reciprocating compressor
are often small so that the work may be computed by the int^al
of V dp without great error.
Then ^* = (53.34)(540)
‘
- l]
51 [(
= (101,000) (1.67 - 1)
= 67,700 ft Ib/lb
= (125,000) (1.52 - 1)
= 65,000 ft Ib/lb
= 51,900 ft Ib/lb
Q»c.f^(r,-r.)
1 —
388 GAS COMPRESSION [21-3
= (0.171)(778) (540)(1.52 - 1)
= -16.0Btu/lb
Then the heat transferred from the air is 16.0 Btu/lb. In the isothermal
process with a perfect gas the heat transfer is equal to the work; then the
heat transferred from the air is 51,900 ft Ib/lb or 66.7 Btu/lb.
The usefulness of cooling for work reduction in the idealized compression
process is clearly shown by Example 1. In real compression processes the
desired cooling can only be approximated because it is impractical to build
a compressor with suflScient heat transfer capacity without sacrificing other
desired characteristics.
(7)
Wc Wc
where is the shaft work supplied to the actual compressor per
pound of gas passing through, and TTt is the shaft work supplied to
a reversible adiabatic compressor per pound of gas compressed from
the same initial state to the same final pressure as in the actual
compressor.
In the case of gas compression, as explained above, the desirable
idealized process may sometimes be a reversible isothermal process
rather than a reversible adiabatic process. Therefore the compressor
efficiency is sometimes defined as
_ El ( 8)
Wc
where Wt is the work of reversible isothermal compression from the
actual initial state to the actual final pressure.
The two efficiencies of Eqs. (7) and (8) are called respectively the
adiabaUc efficiency and the isothermal efficiency. For general thermo-
d}mamic purposes it is well to use the reversible adiabatic basis, but
21*3] GAS COMPRESSION 389
Wc^fh- hi
hu — hi
(9)
hi
T 1
Isothermal: ’Jc = ^= ^
51-900
= non
0.80
Aj- V.
Adiabatic:
+Q = + TT*
Aj
Q = A2 — Ai + TT,
From Example 1, Wk = 67,700 ft Ib/lb. Then
540(1.52 - 1)
Compare the work, the heat, and the enthalpy change in this example with
the corresponding quantities for the reversible polytropic process in Exam-
ple 1.
in section in Fig. 21-4, and a typical indicator card from such a ma-
chine is shown in Fig. 21-5. The sequence of operations in the cyl-
inder is as follows:
spring.
CYLINDER VOLUME
Fig. 21-0.
loss effects,and the processes a-b and c-d are reversible polytropic
processes. Assuming no state change in the intake and discharge
processes, d-a and b-c, and assuming equal values of the exponent n
in the compression and expansion processes, a-b and c-d, the ideal
work of compression can be found by taking the integral of p dV
around the diagram. Let the flow fluid mass be ms (this is the mass
of fluid taken in and discharged per machine cycle). Then using the
known work values for the constant-pressure and polytropic processes,
W = -f- Wi-c + Wc-a + Wa-a
bV h ~
+ MVc -
VttVg
Ffc) + PiiVa - Va)
1—71 -f-
1 — 71
o^(Va - Va)
1—71
- MVb - Vc) -b
1—71
- Pi(.Va - Va)
— [jhmsVt - pmA>\]
1 n
«= 771/
_ [ptVz - Plt»i]
J ^
21 -6 ] GAS COMPRESSION 393
r p2t>2
LpiV] 0
Since pr" = constant
7hVi _ /pgV""”'*
PiVi \pj
Thus it is seen that the work per pound of fluid flow is the same as
obtained from the steady flow analysis, and given in Eq. (4). It is
therefore unnecessary to make any further analysis of the work of
the idealized reciprocating compressor since all desired results have
already been obtained by the steady flow analysis.
One point to be noted here is that the mass of clearance fluid does
not appear in the work equation that ; is to say the work per pound
of flow fluid in the idealized compressor is independent of the clearance
volume of the compressor. This is only approximately true for real
compressors.
21-5 Volumetric efficiency of reciprocating compressors*
The flow capacity of positive displacement compressors (and internal
combustion engines) is expressed in terms of a quantity called the
volumetric efficiency riv This is defined as the ratio of the actual
volume of fluid taken into the compressor per machine cycle, to the
displacement volume of the machine. For a reciprocating com-
pressor
_ m/Vi
Vv
- ( 10 )
where m/ is the flow fluid mass per machine cycle, Vi is the specific
volume of the fluid approaching the inlet valve, and (PD) is the pis-
ton displacement per machine cycle.
The true volumetric eflficiency can be determined only by meas-
uring the flow through the machine. An approximate or apparent
volumetric efficiency may be obtained from the indicator diagram as
shown in Fig. 21-5. Here the volume Vi is the volume between the
point where the cylinder pressure reaches pi during the expansion
process and the point where it reaches pi during the compression
process. If the gas remained at constant temperature during the
intake process, the volume Vt would be the actual volume taken in
at state 1 then the ratio F//(PD) would be the volumetric efficiency.
;
n, = 0.50 = 1 - Cl(3.45 - 1)
Cl = ^
2.4o
= ().2(M
= 0 = 1 - Cl(3.45 - 1)
Cl = ^
ZAi)
= 0.408
F0«CE-fEE0
LUBRICATOR
>Di
.FIRST- 9TA6E
INLET
SECOND
STAGE
RECEIVER
Vai — Vdi, which is appreciably larger than the capacity of the single-
stage machine.
The second stage takes in gas from diiooi (which coincides with
bi~Ci), compresses from <h to 62 , discharges at p^ from bi to C3 , and
expands from Cj to di. The flow capacity of the two-stage machine
is the capacity of the first stage, since all the gas is taken in by the
first stage.
The two-stage compressor has greater capacity than the single?
stage compressor of the same clearance, at the same pressure ratio
Pi/Pi- This advantage is greater at larger pressure ratios, and at
sufficiently large pressure ratios the single-stage compressor becomes
uneconomical because of low volumetric efficiency (i.e. low flow
capacity).
= 1 - 0.03[(16.7)W‘-“ - 1] = 0.744
For the two-stage machine the pressure ratio in each stage is ^ 16.7 and the
volumetric efficiency is that of the first stage. .
Vv = l - 0.03[(4.09)»« “ - 1] = 0.934
FLOW DIAGRAM
Fig. 21-12. Two-stage compression with intercooling.
(k-DIk
0
21-9] GAS COMPRESSION 401
and
/gaV*-!)/* _
~ /£2 1 II
\Py) VPx
Then ^ rT,/n
- - UAr. •)]
It 1 )^nc2\n
Taking the derivative with respect to T'x and setting it equal to zero
(noting that Ti, T'2, and are constant),
^
dT'x
= A
"
= _^ri-
fc- lUci
-u M V(WJM
Then {T^y = ^ TJ'i
jvci Ty Tj
and
\17c2 Ti Ti
? = ( 13 )
Pi \pi
Also for this special case the
condition of mini mum work is
the condition of equal work in
the two stages.
When three stages of equal Pig_ 21-14. Throe-stage compression with
efficiency are used, with inter- intercooling to initial temperature.
402 GAS COMPRESSION [21-10
stage, but they may have the stages divided into two or three
groups with intercooling between the groups.
Rotary positive displacement compressors are widely used for
certain special applications such as vacuum pumps and domestic
refrigeration compressors, and for low pressure-ratio service where
the positive displacement characteristic of fairly constant flow against
variable pressure is desired.
PROBLEMS
21-1. Compare the work of steady flow compression of helium from 15 psia,
80®F, to 1000 psia by two processes: (a) reversible adiabatic; (b) isothermal.
21-2. Solve Problem 21-1 for carbon dioxide.
21-3. For the processes of Problem 21-1, find for (a) the temperature rise,
95 psia; the poly tropic exponent is 1.32. Sketch the idealized indicator diagram
and find: (a) the total cylinder volume at each corner of the diagram; (b) the
flow mass and the clearance mass of air; (c) the capacity, cu ft/min, at 300 rpm,
based upon the idealized diagram.
21-9. For the compre.s8or of Problem 21-8 find: (a) the ideal volumetric effi-
ciency; (b) the mean effective pressure; (c) the heat transferred, stated as a frac-
tion of the indicated work.
21-10. Find the necessary piston displacement per minute for the compressor
of Problem 21-5 if the actual volumetric efficiency is 0.9 of the volumetric effi-
ciency based on the idealized indicator diagram for the process; the exponent n
is 1.20, and the compressor clearance is 3 percent.
The resulting expression should be in terms of pi, jht, fc, ijc-i, 17 (72 , and n*.
Chapter 22
COMBUSTION PROCESSES-
FIRST LAW ANALYSIS
they are the means of obtaining the high temperatures necessary for
efficient power plants. A combustion process is essentially the chem-
ical reaction of combining a fuel with oxygen. Such processes are
subject to the laws of thermodynamics, but before these laws can be
applied it is necessary to know something of the properties of the
systems involved and of the nature of the processes of combustion.
The discussion of the application of the First Law to combustion
processes is therefore preceded by an outline of the elementary chem-
istry of combustion.
22-1 Fuels. Fuels used in engineering practice may be solid,
ash, A ;
and moisture, M. Except for ash and moisture the analysis
is in terms of the chemical elements, with no indication of the com-
pounds in which they may be combined. Moisture represents water
which is simply mixed with the fuel there ;
may also be water chem-
40-5 o
406 COMBUSTION PROCESSES [22-1
Table 22-1
Higher Heating
Ultimate Analysis
Value
(percent by mass)
(— AH, Btu/lb,
Fuel H 0 8 N dry basis)
Coals:
Anthracite 84.2 2.8 2.2 0.6 0.8 9.4| 13,810
Bituminous 86.4 4.9 3.6 0.6 1.6 2 .g| 15,178
Bituminous 73.1 4.8 8.9 2.6 1.5 9.1 13,469
Lignite 64.1 4.6 18.3 0.8 1.2 ll.O! 11,084
Oils:
Heavy Fuel Oil. 84.0 11.3 3.0 0.9 2.1 18,370
Light Fuel Oil. . 85.4 13.1 1.1 0.2 19,230
Gasoline 85.5 14.4 0.1 20,160
Gas:
Natural Gas. . . . CH4 , 96; Nj, 3.2; COj, 0.8 percent by volume
Natural Gas CH 4, 75.5; CsHt, 22 Ni,
;
1. 2 COj,
; 1.3 percentby volume
Coal Giis Hs, 46.5; CH«, 32.1; CO, 6.3; Ni, 8 . 1 ;
COi, 2 2 ; other
.
compodtion of octane, CsHu, diesel fuel oil has the compositiou CuHm,
and furnace fuel oil has the composition CieHse.
Oas fveU may be hydrogen, carbon monoxide, hydrocarbon com-
pounds. or mixtures thereof.
22-2 Combustion reactions —^material balance. Combustion
is the oxidation of a fuel at such a rate as to cause an appreciable
temperature hundred degrees) in the substances in-
rise (of several
C-fOj-^COj
This equation is on a mol basis; that is, it states that one mol (molec-
ular wei^t) of carbon combines with one mol of oxygen to yield one
mol of carbon dioxide. By substituting the molecular weights of the
substances, a mass balance may be written:
*
12 lb C+ 32 lb 44 lb CO 2
1 lb + 2.67 lb 3.67 lb
H2 + i O2 H2O
1 mol + ^ mol —* 1 mol
2 lb + 16 lb 18 lb
1 lb + 8 lb 9 lb
For sulfur
S +O — SO2
2
1 lb + 1 lb 2 lb
C’ -t- ^ O2 CO
] lb + 1.331b ->2.33 lb
CO -f- ^ O 2 CO 2
Observe that one pound of carbon will require the same amount of
oxygen to bum to carbon dioxide whether it burns directly to carbon
dioxide or indirectly by burning first to carbon monoxide; 2.33 pounds
of CO, which from burning one pound of carbon, will require
result
1.33 lb of oxygen and will yield 3.67 lb of CO 2 .
In all the reactions the mass of products must equal the mass of
reactants and the mass of each individual element must be the same
on both sides of the equation.
Combustion in Air. When the oxygen is supplied from air the
nitrogen of the air may be added to both sides of the equation since
22- 2 ] COMBUSTION PROCESSES 409
C+ + ^1 Ns
02 ^C02 + PrN2
12 lb + 32 lb + CA) 28 lb 44 lb + iU) 28 lb
the air. The theoretical air per pound of fuel is then given by
410 COMBUSTION PROCESSES [22-2
the dew point of the products? (c) If the products are cooled to 100®F
at 15 psia how much liquid water will condense per pound of fuel burned?
(b) The dew point of the products is the saturation temperature corre-
sponding to the partial pressure of the water vapor (Sec. 12-6). The partial
pressure of the water vapor is given by
where pw is the partial pressure of the water, p is the total pressure of the
gas, and isthe mol fraction of water vapor.
0.074
18 0.00411
0.184 0^ 0^ 0^ ,
0.0347
44 18 32 28
From the steam tables the saturation temperature for this pressure is 121.6®r,
which is the dew point required.
(c) If the products are cooled to 100°F the partial pressure of the water
vapor will be the saturation pressure for 100°F; this is 0.9492 psia, from the
tables. Then neglecting the volume of am' liquid water pmsent, the mol
fraction of water vapor in the gas is
p^ 0.9492 ^
p 15
Let y be the pounds of water vapor per pound of mixture at 100®F; then the
mols of water vapor per pound of mixture is 2//I8. Similarly the mols of
each component w'ill be the mass of that component divided by its molecular
weight; then the total mols of all gaseous components of the mixture, per
pound of mixture, is
CO2 H2O O2 N2
44
+
^
-2^-
18
“ 5:^
+ ^
32 ^
2:122
28
^ o.0346 +
^18
The mol fraction of water vapor may then be written
?//18
=
0.0346 + (y/18)
lb water vapor
y
lb mixture
The liquid water is the difference between the total water and the vapor;
0.074 — 0.042 = 0.032 lb of liquid water per pound of products mixture.
Since there are 17.15 lb of products per pound of fuel, the liquid water
formed per pound of fuel is 17.15(0.032) = 0.53 lb.
•FLUE GAS
COMBUSTION
CHAMBER
r SOLID REFUSE
The ma.ss of carbon in the refuse per pound of fuel is then ('ff(wK),
or Cr{A/Ar).
Mass of Dry Flue Gas Per Pound of Fuel. The ma.s.s of dry flue
gas is obtained by a carbon balance. The carbon in flic flue gas
per pound of fuel is the carbon in the fuel minus the carbon in the
refuse, or
Cg = C-Cht-
Ar
(')
where Vq is the mass of carbon in the flue gas per pound of fuel.
The gas analysis by mols is the same as the analysis by volume;
therefore the mass of each component per mol of gas is its fraction
44 C()2 + 28 CO + 28 No + 32 O2
Also the mass of carbon in a mol of dry flue gas is
12 (COo + CO)
= ma ^
+ 32 O “
0.768m4
^ 28 CO +*28 Nj 2
where m^ is the mass of dry air per lb of fuel, and the fraction on
the right side is the fraction by mass of nitrogen in the dry gas.
Substituting for ma from (2)
28 NtCg
(0.768)(12)(C02 + CO) 0.768
^^ 3.04
CO2
NjCg
+ CO
_
0.768
...
where (H20)o is the mass of water in the flue gas per lb of fuel, and
7a is the speciflc humidity of the air, pounds water per pound of
dry air. The water from the air is often negligible.
The total mass of flue gas per pound of fuel is the sum of the dry
gas and the water in the gas.
Theoretical Air, The theoretical air is given by
excess air
ttiA — theo. air
(6)
theo. air
An approximate value for excess air, based on the flue gas analysis
alone, may be obtained if it is assumed that combustion is complete
except for CO in the flue gas, and that the nitrogen in the fuel is
negligible. On this basis the excess oxygen in the flue gas is that
which would remain after using sufficient oxygen from the flue gas
to bum all CO in the gas to COj. Each mol (or volume) of CO
requires one half mol
volume) of Os; then the oxygen needed to
(or
complete the combustion is 0.5 CO, and
excess Os = 0* — 0.5 CO
Since each mol of Os in air is accompanied by 3.76 mols of Ns,
This equation, involving only data from the gas analysis, is com-
monly used for determining excess air in experimental checks on
steam-boiler furnace operation.
C -C-
(7 0.04 = 0.72 Ib/lb fuel
Mass of dry air:
416 COMBUSTION PROCESSES [22-5
=
11.5C + 34.2<-l) + 4.31 S 9.95 Ib/lb fuel
Excess air:
- 0.251 or 25 percent
theo. air
Q = E2-E, ( 8)
E 2 taken from any arbitrary tables of data for the reactants and prod-
ucts would not necessarily satisfy the equation because the state of
zero E might have been chosen arbitrarily for each substance and
E ”2 El could have any value whatsoever. In order to be used di-
rectly in this equation, the data for products and reactants must
have a common base, just as the liquid and vapor tables for water
are referred to the same base state. The relation between data on
arbitrary bases and on a common base is illustrated in Fig. 22-2.
The material balance gives for the burning of carbon with oxygen as specified
1 lb C + 4 lb O 2 3.67 lb CO + 2 1.33 lb O 2
E — Ew =
2 (f/2 — 1 /25) for O 2 + (U 2 "" for CO 2
From the material balance mot = 1.33 lb and wicoa = 3.67 lb; taking the
specific heats as (cv)oj = 0.155 Btu/lb ®F and (Ct)coa = 0.165 Btu/lb °F,
it follows that
= 755 Btu
*
In a constant-temperature process the internal energy of substances that
do not react chemically is almost constant, assuming no phase changes occur.
Therefore the inU^rnal energy of reaction depends only upon the reacting sub-
stances in the system, and is independent of the amount of non-reacting sub-
stances, such as excess air, in the system.
420 COMliUSTION PROCESSES [22-5
EB —
2 E\b is tlic given internal energy of reaction, —14,087 Btu/lb of
carbon, multiplied by the pounds of carbon, or — 14,087 Btu.
Eib — El = {ViB — Ui) for carbon + (L'l^ — L^) for O 2
= mc(c)c(^B ^i) + h)
= -183 Btu
Then Q = 7o5 - 14,087 - 183 = -13,315 Btu
This is a heat transfer from the system.
H -
2 Hi = (II 2 - + (H.,^ - Ihn) + (Hib - Hi) (10)
at Ib (H 2 /?
— Hib) may, in
principle, be found by
carrying out a steady flow
reaction at tn, making shaft
work, kinetic energy change,
and potential energy change
negligible, or by carrying
out a constant-pressure re-
Hg. 22-4. H-t diagram for a constant-pres-
action in a stationary sys-
sure proeoss involving a chemical reaction.
tem in which all work is
Q = H2-Hi (11)
is not measured
In most cases in practice the enthalpy of reaction
directly but computed from the measured internal energy of reac-
is
the definition of enthalpy, Eq. (5-13), and the assumption that the
gaseous reactants and products follow the perfect gas laws, while
the solids and liquids involved have negligible volume. From (5-13)
(noting that the E of this chapter is the Eu of Chap. 5), for any
reaction,
H ”
2 Hi = E —2 El P 2 V2 — piVi (12)
H2 — Hi = ^Ilji
Now since the products follow the perfect gas law, (or are solid or
liquid) the internal energy of the products depends only upon tem-
perature. Eo is therefore the same at the end of the given constant-
pressure reaction as it would have been at the end of a constant-
volume reaction at the same temperature, and
E2 — El = AEb
This is true even though state 2 is not the state 2 of the constant-
volume reaction by which AEb was determined. To find a value for
(p^Vz — piVi) observe that the perfect gas equation on the mol basis
is independent of the chemical composition of the gas; thus for both
the gaseous products and the gaseous reactants
pV = uRT
At the base temperature Tbj if only the gaseous components have
appreciable volume,
Solution: The basis of the solution is the fact that the enthalpy change
is independent of the path of a process. Instead of burning methane di-
rectly, substitute a series of reactions between the same end states, as
follows:
(1) Break up methane into its elements (the enthalpy change is the
negative of the enthalpy change in the formation of methane)
C -f On — CO 2 ;
Aff = —94,052 cal/gm formula wt
23-6] COMBUSTION PROCESSES 423
The overall effect of these processes is the same as the effect of the combus-
tion of methane,
Solution: The mol baas, using Eq. (13), is most convenient. The two
mole of CO contain 56 lb, so the heat of reaction is (56) (4,344) =*> 243,300
Btu/lb formula weight. There are 3 mols of ga^us reactants and 2 mols
of gaseous products; then by Eq. (13), taking R = 1.986 Btu/lb mol^R,
and taking Tb as 530°R,
424 COMBUSTION PROCESSES L22-6
= -243,300 + 1050
the fact that the water in the products may be either liquid or^vapor;
this may have an appreciable effect upon the final properties of the
system. Suppose hydrogen is burned to water under such conditions
that all the water vapor formed is condensed to liquid.* The chem-
ist writes for this reaction at 77°F
Ha + \ Oa — > HaO(0 ;
A// = “68,317 cal/gm formula wt
where the {1) signifies that the water is finally all liquid. The engi-
neer computes from this that the heat of combustion of hydrogen to
liquid water is 60,958 Btu/lb of hydrogen. This is called the higher
heating value (HHV) because it includes the heat transferred out from
the system as the result of the condensation of the HaO, and is
therefore larger than if the final state had been vapor. The difference
is appreciable; each pound of hydrogen produces 9 pounds of water
and at 77°F the enthalpy of vaporization is 1050.4 Btu/lb. There-
fore if the reaction had ended with water vapor at 77°F, instead of
liquid, the heat transferred out would have been reduced by 9 X 1050.4
The higher heating value gives the maximum heat which could
be transferred to constant-temperature surroundings from a given
reaction. In practice, however, the heat of vaporization of the water
in the products is not utilized, first, because serious corrosion problems
usually arise if moisture is permitted to condense from flue gas and,
second, because low temperature heat is of small thermodynamic
value. Since in most actual processes the moisture will be vapor, it
is computed.
Heating values for some typical fuels are given in Table A-2.
22-7 Temperature of products. The temperature of the prod-
ucts of combustion is important in the design and operation of
combustion apparatus. In some cases the maximum possible tem-
perature may be desired, but for power-plant purposes the problem
is usually to limit the temperature of the products to some desirable
range, neither too high nor too low. From the thermodynamic view-
point high temperature is desirable, but in practice, temperature must
be limited to avoid such effects as slag deposits in steam boilers or
overheating of metal parts of gas turbines.
The temperature of the products of a combustion process in which
426 COMBUSTION PROCESSES [22-7
Q — H — Hi = H — H B II B — HtB Hib
2 2 2 *f* 2 -f" Hi
Assume that h = (b = 77®F; then Hib — Hi is zero and Hzb - Hib is
— 14,087 Btu/lb of carbon.
H - 2 Hsb = 14,087
The enthalpy change of the products may also be written in terms of the
specific heats and temperature change:
14,087
Then I2 “ fa = 4,900®F
(3.67) (0.196) + (8.78) (0.248)
4 ^ 4 _ 14,087 __ o Qin®'!?
'
(3.67) (0.300) + 8.78(0.285) ^
^ (3.67)(0.255) + 8.78(0.215)
available before the temperature becomes too low for the maintenance
of combustion. The time needed depends upon the amount of excess
oxygen present and upon the degree of mixing of the gases, as well
as upon the pressure, since all these factors influence the probability
of the molecules of oxygen meeting the molecules of carbon monoxide,
for example.
In steam boiler furnaces it is usually practical to provide sufficient
time and oxygen to obtain substantially complete combustion before
the gases leave the furnace and enter the relatively cold tube banks
of the boiler. Provided combustion is finally complete, the existence
of dissociation in the hot zones of a boiler furnace does not reduce the
available energy from the combustion, since the energy is later to
be transferred as heat to relatively low-temperature steam. The
thermodynamic advantage of the high temperatures reached in the
furnace would be wasted by the irreversible heat transfer, regardless
of dissociation. In an internal combustion engine, however, some
work would be lost through dissociation even if combustion were
finally complete, because the reduction of the maximum temperature
of the gases would reduce the work available from their expansion.
22-8 Efficiency of processes involving combustion. The effi-
430 COMBUSTION PROCESSES [22-8
output, and the heating value of the fuel is 19,000 Btu/lb, the effi-
ciency is 2545/(0.5)(19,000), or 0.257.
In steam boiler furnaces the purpose of the combustion process is
to supply heat to water; the efficiency of the overall process in a steam
generator is defined as the ratio of the heat transferred to the water
divided by the heating value of the fuel.
2M] COMBUSTION PROCESSES 431
Wi W2 + Wb
Q= 10,240,000 Btu/hr
rnOBLEMS*
22-1. (a) Find the '‘thoorotiral” quantity of oxygon for buniing 1 Ib of
aeotylene, C2H2. (b) Find the analysis by mass of the products of complete
combustion of acetylene with 125 p(*rcent theoretical oxygen.
22-2. A gaseous fuel consists of a mixture of methane, CH4, and carbon
monoxide, CO, in equal parts by volume. Find the th(‘orotical air, lb per lb of
fuel, and the analysis by mass of the products of complete combustion of the
fuel with 110 percent theorcitical air.
22-3. A
power plant burns coal having an analysis as follows: C, 71.04;
H, 5.28; 0, 6.72; S, 4.96; N, 1.34; A, 10.66; in percent by mass. The combus-
tion equipment will operate cfTiciently with 20 percent excess air. For this case
find the pounds of air per pound of fuel, and the analysis by mass of the flue
gas, assuming combustion is complete and everything but the ash appears in
the flue gas.
22-4. For the combustion process of Problem 22-3 find the saturation tem-
perature of the water vapor in the products for a total pressure of 15 psia. (The
actual dew point of the flue gas will be higher than determined hero; because of
sulfur compounds in the gas the condensate will not be pure water but will be
acid, wdiich has a higher saturation temperature.)
22-5. A coal had the following analysis: C, 62.40; II, 5.05; O, 16.16; S, 1.20;
N, 1.12; A, 14.07 percent by mass. When this coal was burned in a boiler fur-
nace the gaseous products analysis (dry basis) was as follows: CO2 12.10, O2 6.93,
CO 0.19, No 80.78 percent by volume. The solid njfuse was, by mass, 22,1 per-
cent combustible (assumed carbon). The air supply had 60 percent relative
humidity at 75®F. Find: (a) the percentage excess air used; (b) the pounds of
dry flue gas per pound of fuel (c) the total pounds of flue gas per pound of fuel.
;
*
Heats of reaction at 25®C, 1 atm, are given in Table A-2, p. 504.
COMBUSTION PROCESSES 433
steady flow. The reactants are supplied at 400®F, 20 psia, and the products
leave at 600°F, 16 pwsia. Velocities are negligible and there is no shaft work.
Assuming all the gases are perfect gases find the heat transfer, Btu/Ib of CO,
for the process.
22-7. Hydrogen is burned with 50 percent excess air in steady flow. Dry
air and hydrogen are supplied at 77®F; the products leave at 77°F. Velocities
are negligible and there is no shaft work. Find; (a) the pounds of liquid water
in the products per pound of hydrogen; (b) the heat transfer per pound of hy-
drogen. The process occurs at atmospheric pressure.
22-8. For the fuel of Problem 22-2 find the constant-pressure heat of com-
bustion, Btu/Ib of fuel, at 77°F, (a) if the water in the products is liquid, and
(b) if the water in the products is vapor.
Hydrogen peroxide, H2O2, is to be used as a source of oxygen for a
22-9.
power plant which is to be independent of an air supply. The following reaction
will take place:
C + 2 H2O2 (liq) 2 H2O -h CO2
Enthalpies of formation, calories per gram formula weight, at 68°F:
Find (a) the pounds of hydrogen peroxide needed per pound of carbon (b) the
: ;
enthalpy of reaction, Btu per lb of carbon, at 68'’F, for the reaction, if the water
in the products is all liquid.
22-10. The coal of Problem 22-3 has a higher heating value of 13,025 Btu/lb.
Find its lower heating value.
22-11. According to US Bureau of Standards Circular r461, methane, CH4,
has a constant-pressure higher heating value at 25°C of 23,861 Btu/lb. Assum-
ing that all gases involved are perfect gases, and that liquid water has negligible
volume, find for methane at 25®C: (a) the conbtant-pressure lower heating value;
(b) the constant-volume higher heating value; (c) the constant-volume lower
heating value.
22-12. The enthalpy of combustion of octane vapor, CsHis, at 25'’C, is
—20,747 Btu/Ib when all the water in the products is liquid. The enthalpy of
vaporization of octane at 25°Cis 156 Btu/lb. In a certain process octane, sup-
plied as liquid at 25°C, burned completely with 400 percent theoretical air
is
22-14. The fuel of Problem 22-13 is burned completely with 125 percent
theoretical air, and liquid water at 70°F is then injected into the combustion
products so that the final temperature of the mixture, after the water evaporates,
is HSO^F. How mueh water must be injected per pound of fuel?
434 COMBUSTION PROCESSES
22-15. A diesel engine uses 29 lb of fuel per hour when the brake output is
75 hp. If the heating value of the fuel is 19,700 Btu/lb what is the brake thermal
efficiency of the engine?
22-16. On the basis of reduction of heating value due to mcomplete combus-
tion, find the efficiency of combustion for the process described in Problem 22-5.
The heating value of the fuel is 10,800 Btu/lb.
22-17. In the process of Problem 22-5 the fuel consumed was 140,000 lb {n
24 hours; the output of the boiler in the same period was 900,000 lb of steam
at 260 psia, 550°F, from feed water at 240'’F. The heating value of the fuel is
INTERNAL COMBUSTION
POWER PLANTS
the piping and the engine throttle valve. During the remainder of
the stroke, 6' to 1, the fresh charge of fuel and air comes in at con-
stant pressure. There is no heat transfer with the walls.
Compression. From 1 to 2 the mixture of air, fuel, and combus-
tion products is compressed reversibly and adiabatically.
PISTON TRAVEL
Fig. 23-1. Idealized indieator diagram; spark ignition engine with intake
throttled.
W =
W = mrX'ih “ WeO + pi{Vi - FeO
fresh charge m,-. The properties at the various states may be evalu-
ated by detailed computations based upon the composition of the
fuel-air mixture, and equilibrium data, but this is an exceedingly
tedious procedure. For certain fuel-air mixtures, however, charts of
properties have been published an example is Chart E-5 in the back
;
23-1] INTERNAL COMDUSTION 437
necessary. Assume, subject to check at the end, that the ratio of clearance
gas mass to total gas mass, rric/m = 0.05, and that the temperature, Tty is
2600°R.
In the process 0-G' the clearance gas expands iscn tropically from 15 psia,
2600°R, to 12 p.sia. On the chart for products this gives = 2480®R,
= 82 cu ft, 4G5 Btu, and = 655 Btu. {E = jB„ and H= //.,
process, the enthalpy is constant for a system comprising the total mass
finally in the cylinder. Then
mill = mjl^^ + milli
Fg' is the volume that the entire charge of gas would have occupied if it had
expanded to ps, Ti.
In the exhaust process 5-6, the gas is displaced without state change;
at 6 there remains in the cylinder Fe = F = 2 3.67 cu ft of products at Ta, pa.
The mass of this clearance gas, expressed as a fraction of the total charge,
is given by / = Fa/Fa* = 0.0502. This is close enough to the assumed value
of 0.05, and T* is close enough to the assumed value of 2600°R, so that no
recalculation is necessary' in this case.
The property values obtained above may be substituted in Eq. (1) tc
obtain the work output of the plant process. The values of E and F ob-
tained from the charts apply to a system consisting of one pound of air plus
the specified quantity of fuel. Thus substitution in (1) will give the work
per pound of substance which came in as air (including that part of the
residual gas which came in as air). On this basis
* The E
of combustion is not based on a unit mass of fuel, but on a unit
mass of the gas substance that entered the engine as air. This is why its
all
value changes with the mixture composition, while the internal energy of reaction
as normally defined is independent of xxuxture composition; For mixtures con-
taining less than theoretical air the £
of combustion is also affected by the influ-
ence of the residua] gas fraction upon the equilibrium after combustiom
23-2] INTERNAL COMBUSTION 439
(at 6' only / times the total mass is present; at 1 the total mass is present).
= p.(F, - 7.)
Then 17 « 446 Btu per pound of air substance present. The piston dis-
placement per pound of air substance is
but the piston displacement of the given engine is 0.120 cu ft. Therefore
the work of the engine per machine cycle is
Pm
JL (2.92) (778)
= 131 psi
Ar (0.12)(144)
siderable excess air. Because of the excess air the properties of the
2 3
where mi = nta + me
= P2{Vz - V 2)
where m = ma +
.3 me + m/
hi = fhi + (1 f)hi
where / = mc/Ma
From the air tables K= 131.46 Btu/lb at 550®R. If the gas tables are
available, can be obtained from the table for 200 percent theoretical air;
in the absence of the tables an approximate value can be obtained from the
plot, Fig. 23-3. At 1500®R, for products of burning Ciellao at 50 percent of
theoretical fuel, h/T = 0.254; then = 381 Btu/lb. Using these values,
hi = 0.03(381) + 0.97(131.46) = 138.6 Btu/lb
Now, since the final mixture closely approximates air, use the air table. At
h = 138.6 Btu/lb, Ti = 580°R, ui = 98.90 Btu/lb, and vu = 120.70 cu ft/lb.
Using the air tables for process 1
-2
,
Vj^ 1^2 1
Vlr Vi 15
120.70
ihr = = 8.04
15
and P* = S - ? = iSr ( 1 ^)
= ^’26 psia
ll Vi OoU
In the process 2-3 the fuel is and burns at constant pressure. The
injected
theoretical fuel in this case can be found by the methods of Chap. 22 to be
0.069 Ib/lb of air. Then the fuel injected will he
INTERNAL COMBUSTION
IPKaineaiiMni
mmmmmKicmmKfi mmmmmm
saiBesaiHnppsa
RKiiBRSi'aiBnatiffiiu
it
lamg
mmmmmumuummmmmyjni^%%mr
JIIK^9BS^aaPSii9HHBBaniBI
wmmKnavmmKismsitvmKmmmma'iismuummmmmn
BBBBBaaiSSiSaiSiSaPRaBBRBBBBaBBBBBBaBR
mmmmmmKMKXMmKicwmmmmmmmmmmmmmmmmmma
BBBBB^PBQW&iBBPffaBBMr
l aaaaa BaBBaPBBBBBBBBaBaaaaBBBaaBBBBR
BBBBPBBBBaBBBBRBBBRl
liniBniaiBpBaBaMBBBBBBaBaBHBBBBaBB I
TEMPERATURE, •F ABS
Fig. 23-3. h/T vs. T for products of complete combustion of certain hydro-
carbons. (Based on data from the Gas Tables of Keenan and Kaye.)
iBBaBBiBBBBBBBBBBBBBBBBBBBBBBBBBBBBlI
BiaaBsaBinBaar
iBBBBBSBSaSRBBBBBaai
IBIl
IBlI
gPBBfiSSBBBBBBUESSi
nBfiSS9 BBBBlSS&Z«
HBBSSa^^tlBi
IBBBBBBBRI
2500 3000 3500 4000
TEMPERATURE, •F ABS
Fig. 23-4. Specific heat ratio vs. T for products of complete combustion of cer-
tain hydrocarbons. (Based on data from the Gas Tables of Keenan and Kaye.)
2S-2] INTERNAL COMBUSTION 443
tn/ih/B ^ h/) — 0
If the fuel were not supplied at base temperature, the enthalpy change could
be computed with sufficient accuracy for liquid petroleum fuels by taking
the specific heat as 0.5 Btu/lb ®F. Per pound of air, m =
2 1.03 lb; from the
air tables h 2B = 124.27 Btu/lb and *= 399.76 Btu/lb. Then
— W =* —284 Btu/lb of air
If the gas tables are available the expansion process, 3-4 can be com-
puted by their aid; otherwise use the plots, Figs. 23-3 and 23-4 with the
perfect gas rules. The temperature corresponding to h can be found by a
simple cut-and-try operation in Fig. 23-3 to be Ta = 351 0®R. Since the gas
constant for the products mixture is 53.4 ft Ib/lb ®R.
(53.4) (3520)
2.08 cu ft/lb
(626) (144)
Taking the gas at 1 as having the gas constant of air, 53.35 ft-lb/lb
(53.35) (580)
14.3 cu ft/lb.
(15)(144)
444 INTERNAL COMBUSTION [23-2
” =
= = 626 54.4 psia
P*
{yj ( fHy
where the value of k is estimated from Fig. 23-4 for the approximate tem-
perature range involved, which is to be checked after T 4 is computed.
=
7’4
=
pi V
p r, =
3 (026) ( 2 22 ) .
3520 2030‘’R
Tj = 2 .‘
T, = /^/]|39.2) 2030 ^ ^ 49501^
pi Vi (54.4) (14.7)
The check on mjma and on Te = Tb is satisfa(;tory, since vie/ via has only a
™all effect on the properties.
With the properties available, the work for the process may be computed.
^ (0.0345)(18,500)
For comparison, the same problem worked by use of the gas tables for
the products gives an efficiency of 0.51. The corresponding air-standard
cycle, worked on the variable specific heat basis using the air tables, gives
an efficiency of 0.527. For engines using less than 50 percent theoretical
fuel the variable specific heat air cycle gives a good approximation to the
fuel-air process analysis.
PISTON TRAVEL
Assuming the processes 6-7 and 7-1 are adiabatic, the energy
balance can be written in terms of m, (the residual gas) and mi (the
total gas mass to be compressed).
Then —
mi
m« + ( I
- — )
mi/
h, = «i -|- piVi
^
\ \ Tf
(b)
The energy analysis for the simple plant is as follows, based upon
the steady flow energy equation.
Compressor. Assuming an adiabatic machine of efliciency tic,
Wc = W,{h2 - Ai) = ^
Ve
(^2, - hi)
Example 3. Find the efficiency, air rate (Ib/hphr), and back work
ratio Wc/Wj^e% for a gas turbine plant of the following description: flow dia-
gram Fig. 23-C; inlet air temperature 60®F; inlet pressure, pi = p4 = 15
psia; pressure ratio pa/pi = 6; machine efficiencies of compressor and turbine
both 80 percent; fuel, CieHao; lower heating value 18,500 Btu/lb; turbine
inlet temperature 1450®F; heat losses and pressure losses negligible.
Ai = 124.27; = 1.2147
23-4 ] INTERNAL COMBUSTION 449
Pr2
= ^Pri = fi.073
Pi
At this value of p,, hu — 197.5
hfB — A/ = 0.
Pr<
= ^PrS = 28.91
P»
at this value of p,, fk, = 30G.9
*
ht = hi — iiT{ht — fk,) = 341.5 Btu/lb
48.9 « .g*
~ ^
{wf/Wc){MB) (0.0146) (18,500)
= 91J 1 87
Tr„.t 48.9
PROPELLER
(IF USED)
an exhaust nozzle or tail pipe to form the driving jet for the aircraft.
In the jet plant the turbine exhaiist pressure is higher than atmos-
phere, in order to provide the pressure required for the exhaust
nozzle. There is usually no shaft work taken out, the compressor
and auxiliaries absorbing all the turbine work. The propeller shown
in Fig. 23-8 is absent in the jet engine, but is used with the so-called
turbo-prop engine.
In analyzing the jet engine process a suitable set of coordinates for
velocity measurement must be used. The most convenient method
for unaccelerated operation is to measure velocities relative to the
plant. Since only steady flow conditions will be considered here the
velocities will be taken relative to the plant. The example below is
based upon the analysis of diffusers and nozzles in Chap. 17, and the
analyffls of the simple gas-turbine plant in this cliapter.
10 psia and 480°R. In the diffuser the air is brought to rest relative to the
plant; then compression through a pressure ratio of 6 to 1 is followed by
burning of octane to produce a turbine inlet temperature of ITOO'F. After
expansion through the turbine the gas expands through a nozzle to atmos-
phere at 10 psia. The diffuser efficiency (ratio of isentropic enthalpy rise
to actual enthalpy rise for the same pressure rise) is 90 percent, and the
nozzle efficiency is 90 piercent. The efficiencies of compressor and turbine
are each 80 percent and the pressure drop in the burner is 2 psi; combustion
is complete. Find the fuel-air ratio and the specific impulse of the engine,
Ibf/lbm of air taken in per second. If the effective cross-section of the
stream of air at inlet conditions is one square foot what is the total thrust?
Solution: Assume for convenience that the air tables are satisfactory
for both air and products of combustion. Take velocities relative to the
engine. Refer to Fig. 23-8 and the state diagram, Fig. 23-9.
DiffiLser. By the steady flow equation and the definition of diffuser
efficiency
~~ h\)2go
--
Since F2 = 0, _
Aj. = + A.
2go
(0.90)(587)«
hu + 114.69 = 120.89
778(64.4)
At state 1, = 0.9182
p, « Pi = 12.05 psia
Pn
Compressor,
- Aa ,
= 203.2 - 121.57
h ^8,
+ A2
.
0.80
+ 121.J
At Aj, Ta = 930°R
ps = 6p2 = 72.3 psia
Burner,
A4fl ~ A + Aa — hzB
4
= hiB 126.66
hi-hAB = 422.7
23-51 INTERNAL COMBUSTION 453
Pi = p3 — 2 = 70.3 psia
Turbine, The turbine problem in this case is to find the necessary pres-
sure drop to supply the work needed by the compressor. From the com-
pressor solution this work is hz — = 101.1 Btu/lb of air. On the basis
of the gas flow through the turbine this becomes
101.1 —+
Wa Wf
= 99.3 Btu/lb of gas
Ti = ISOrR
Pr, = 114.28
Nozzle.
At this h, T, = I43ini
(The mass leaving at 6 includes the mass of fuel wj which stai*ted at zero
relative velocity.) The difference in pressure foices between inlet and outlet
454 INTERNAL COMBUSTION
is not considered here, but is assumed to be taken into account as part of
the drag of the aircraft.
Pi (10)(144)
mgZ1.33lb/s«
At 400 mph (587 fps) this is equivalent to 1840 hp. The fuel rate is
—2070
U
= ,,oiu/uu
21h/hphr
propulsion.
PROBLEMS
23-1. In a gasoline engine operating with a mixture of octane and theoretical
air the indicatordiagram shows at the beginning of expansion (after combustion)
a pressure of 600 psia and a volume of 0.02 cu ft; at the end of expansion (before
the exhaust valve opens) the pressure is 80 psia and the volume is 0.10 cu ft.
The work done on the piston during the expansion process is shown by the
diagram to be 3,200 ft lb. From other measurements it is known that the gas
mass is 0.0066 lb of air-fuel mixture. Taking gas properties from the charts
(Chart £-5), find the heat transferred during the process.
INTERNAL COMBUSTION 455
idealized process on the variable specific heat basis (air tables), and compare
with the result of Example 2, Sec. 23-2.
23-9. Solve Example 2, Sec. 23-2, assuming the engine is supercharged with
air at 30 psia, 600°R. The supercharger is driven from the engine shaft, so the
exhaust pressure remains at 15 psia. Make calculations on the variable specific
heat basis, using air tables. In computing net work and efficiency, charge against
the engine 1.3 times the reversible adiabatic work of compression, for driving the
supercharger. Compare mean effective pressuie with that for Example 2.
23-10. In a gas turbine plant based upon the Brayton cycle the inlet air
pressure and temperature are respectively 15 psia and 80®F. The pressure ratio
is 6.25, and the temperature entering the turbine is 1440®F. The fuel is liquid
octane, CsHu, at 80®F. The compressor and turbine efficiencies are each 80 per-
cent; heat losses and pressure losses are negligible. Find: (a) the air-fuel ratio;
fuel
(b) the back-work ratio, Wt/Wj^\ fc) the air rate. Ib/hphr; (d) the specific
466 INTERNAL COMBUSTION
consumption, Ib/hphr; (e) the thermal efficiency based on lower heating value.
Compare results with Problem 1&-17.
23-12. Solve Problem 23-10 if a reheat cycle is used; the turbine expansion
is divided into two steps, (lach of pressure ratio 2.5 and efficiency 80 percent, with
reheat to 1440°F. Compare with results of Problem 16-21.
REFERENCES
See the references at the end of Chap. 16, p. 292.
Chapter 24
REFRIGERATION
457
458 REFRIGERATION [24.2
Tx - T2 Ti-Tt
W= Ti
Qi
Ti
Qt (1)
The work a reversible heat pump as given by Eq. (1) is the mini-
of
mum work for any heat pump working in a cycle between the fixed
temperatures T2 and Ti. This may be shown by the method used
in Chaps. 7 and 8, that is, assume the statement tmtrue and show
that a violation of the Second Law follows.
As an index of the perfection of a heat pump or refrigerator a
quantity called the coefficient of performance (CP) is defined as
follows:
For a heat pump,
(CP) = A
rr net
(2)
For a refrigerator,
(CP) - 5^ (3)
Fr net
(CP)„„ = (4)
For a refrigerator.
(5)
eration plant are illustrated in the flow diagram, Fig. 24-2, and
property diagrams. Fig. 24-3. The operations represented are as
follows for an idealized plant:
Compression. A reversible adiabatic process 1-2, starting with
saturated vapor, and ending with superheated vapor.
Cooling and Condensing. A frictionless constant-pressure process,
2-3, ending with saturated liquid. Heat is transferred out.
Expansion. A throttling process 3-4, for which the enthalpy is
p»c
Qe — hi — hi Btu/lh
ITc = /i 2 — hi Btu/lb
/i 2 = at 8i and p 2
hi = 704.4 Btu/lb
hi = h = 127.4 Btu/11)
(PD) = ^
Vv
where w is the refrigerant flow rate, Ib/min. The flow rate is found from
the time rate of heat flow to the refrigerant, and the value of Qe]
10,000/60
w = 0.344 Ib/min
484.4
(0.344)(9.116)
(PD) 4.48 cu ft/min
0.70
Pig. 24-4.
at the rate of one ton (2000 lb)
per day.
Consider the cycle of Fig. 24-4; the heat received from the cold
region is
(IteO (6)
= y^(hi - hi)
_ (hi - hi)
(7 )
200 200
where N
is compressor speed in rpm, (PD) is compressor piston dis-
heat transfer and fluid friction in the compressor; these affect i},.
plant should be rated for its designed operating conditions, and these
conditions must then be specified in each individual case.
24^ Powereonsumptionof a vapor compression plant. The
power required to operate a vapor compression plant of unit capacity
is generally expressed in one or the other of two forms, as a coefficient
Qe
(CP)
w
The work may be measured as compreiSsor indicated work, compressor
brake work, or electrical input to the motor, according to the purpose
for which the coefficient of performance is to be used. Similarly the
heat absorl>ed by the plant may be measured by the enthalpy change
of the refrigerant between expansion valve inlet and compressor inlet,
the desired temperature in the region being cooled, and the available
temperature of condenser cooling water (or air) that are fixed. The
evaporator saturation temperature must be lower than the desired
cold-region temperature and the condenser saturation temperature
must be higher than the available cooling water temperature by suffi-
cient amounts to obtain the necessary rates of heat transfer. This
situation is illustrated in Fig. 24-6, in which tew is cooling water tem-
perature, tnf is the cold-region temperature, Me is the temperature
difference in the condenser, and M^ is the temperature difference in
the evaporator.
24- 5 ] REFRIGERATION 465
ences as small as possible for this would reduce the tempera:ture range
of the cycle and increase the performance coefficient and capacity.
This would mean reduced expense both for initial cost of the com-
pressor and for power supply. The reduction of temperature differ-
the cycle must work between 22®F and 82® and have a performance
466 REFRIGERATION [244
not, even in the ideal case, a reversible cycle because the process in
the expansion valve is irreversible. It is possible, however, to sub-
stitute for the expansion valve an expansion engine, which in the ideal
the advantage of the expansion engine with vapor cycles is not great,
even in the ideal In actual cases, after allowing for the irre-
case.
versibility of the real engine process, the gain by use of the expansion
engine is usually negligible and such machines are not used in modem
vapor refrigerating plants. When gas is used as a refrigerant little if
any cooling can be obtained by throttling since, for a perfect gas, the
temperature remains constant in a constant-enthalpy process. The
expansion engine is often used, therefore, in plants involving gaseous
refrigerants and in gas liquefaction plants.
An ideal gas refrigeration cycle using an expansion engine is
ever, for two types of application, air cooling, and gas liquefaction.
Air cooling by expansion in a turbine is particularly useful in the
cooling of aircraft cabins. Here the wei^t and bulk of a vapor plant
with its heat exchangers are extremely costly because they deprive
the aircraft of equivalent load-carrying capacity and its correspond-
ing revenue. Plants in which the air supply itself serves as the
refrigerant can save as much as half the weight of vapor compression
plants for the same cooling load. A flow diagram and state diagram
for an air expansion cooling plant are shown in Fig. 24-8 for an
then higher than the atmospheric temperature so the air can be cooled
in a heat exchanger by means of cooling air taken in from the atmos-
phere. After cooling to state 3 the air is expanded in the turbine,
the work from which is used to drive the compressor. The cool air
leaving the turbine goes into the cabin, providing cooling and venti-
lation simultaneously. In order to supply the energy to overcome
friction the pressure drop in the turbine is greater than the pressure
rise in the compressor, that is, p4 is less than pi. This, in effect, is
COOLER
(WATER COOLED) M COMPRESSOR
.MAKE-UP
GAS IN
INSULATED
HEAT EXCHANGER I ?? I
fi '
EXPANSION
ENGINEv
4 the gas is divided into two streams. The larger stream passes
through the expansion engine, coming out at state 6', while the
smaller stream passes through the second heat exchanger B, coming
out at state 5. The cooling fluid iii the exchanger is the same stream
of gas that later passes through heat exchanger A, and is for the
most part the cold exhaust gas from the engine. In exchanger B
the smaller stream of gas is partially condensed because the tempera-
ture of the exhaust gas at 6' is lower than the saturation temperature
for the pressure of states 4 and 5. The liquid-vapor mixture at
state 5 enters a valve in which it is throttled to a low pressure and
temperature at state 6. The mixture at this state flows to a separator
and liquid reservoir from which the vapor portion, at state 6„ returns
to the main stream of exhaust gas, and passes into the heat exchanger.
The liquid, at state 6/, may be drawn off from the separator as desired.
The heat exchangers are arranged with counterflow paths so that
the maximum cooling can be obtained from the coldest available
gas. The divided flow scheme is used to avoid expanding into the
wet mixture region in the engine, since condensation of liquid in the
engine would cause operating difficulties.
When a plant such as described above is first started there will
be no cooling in the insulated heat exchanger, but as soon as the
expansion engine has cooled a quantity of gas through a few degrees
this gas returning through the exchanger will cool the stream ap-
proaching the expansion engine through a corresponding temperature
interval. This effect will be cumulative, so an engine which is inher-
ently capable of cooling through only a few degrees may eventually
reduce the temperature to a very low level. A plant of this kind
can liquefy only a small fraction (perhaps 10 percent) of the gas
circulated through the engine because most of the gas must be re-
turned through the heat exchanger to obtain the necessary cooling
effect before the e.xpansion.
The liquid produced represents a steady loss of substance from
the circulating system, so make-up gas is introduced steadily as
indicated.
sometimes possible to use an expansion valve in place of an
It is
expansion engine for gas hquefaction. Although a perfect gas does
not change temperature in a throttling process, real gases may have
either an increase or a decrease of temperature in such a process,
depending upon the initial state. The cooling or warming charac-
24-7] REFRIGERATION 471
the solution and the pressure of the vapor in contact with the solu-
tion. A simple absorption plant flow diagram is shown in Fig. 24-10.
gen, so the partial pressure of the ammonia is low, while the total
pressure is the same as on the "high-pressure” side of the plant. No
expansion valve is needed; the liquid passing through the seal loop
between the condenser and the evaporator has equal total pressures
on both ends so the seal does not blow out, but when the liquid
reaches the evaporator it behaves with respect to evaporation as if
the total pressure upon it were the partial pressure of the ammonia
vapor. Evaporation thus proceeds at the low temperature corre-
sponding to the partial pressure.
The absorber must dissolve ammonia in water as fast as it is
as a source of heat for the operation of a distilling plant, that is, the
compression distillation process. In this process water is evaporated
by heat from condensing steam, the vapor is compressed so that its
PROBLEMS
24-1. Plot the coefficient of performance of Carnot refrigerating cycles vs. the
refrigerator temperature, for a hot-region temperature of 90°F; cover the range
of refrigerator temperatures from 70°F to — 100®F.
24-2. Plot the coefficient of performance of Carnot heat pump cycles vs. the
hot-region temperature, for a heat source temperature of 30°F; cover the range
of hot-region temperatures from 60°F to 200°F.
24-3. An ideal refrigerating plant. Fig. 24-2, operates between a cold region
at lO^F and a hot region at 80°F; saturated vapor enters the compressor, and
saturated liquid enters the expansion valve. The plant operates at the rate of
10 tons (2000 Btu/min). The refrigerant is ammonia. Find: (a) the coefficient
of performance; (b) the refrigerant flow rate, Ib/min; (c) the volume flow rate
entering the compressor, cu ft/min; (d) the maximum and minimum pressures
of the cycle.
24-4. If the compressor for the plant of Problem 24-3 has a constant volu-
metric efficiency, what refrigeration capacity (tons) can the compressor serve
Chapter 25
7 *
m®
= —
Vy,
/ i
(1)
\
mixture.
Relative humidity is given by
2s ( 2)
Pt
where the subscript w refers to the water vapor in the actual mixture
and the subscript g refers to the properties of saturated water vapor
at the same temperature. Figure 25-1 is a temperature-entropy dia-
gram for the water vapor alone. Combining Eqs. (1) and (2),
y = <t>~~ ( 3)
RgT/Pa _ RaPv _
0.622 2s (4 )
RuT/pa R’wPa
^ ( 5)
0.622p,
482 AIR-WATER VAPOR [26-3
Example 1. A mixture of air and water vapor at ISf’Y and 14.7 psia
has relative humidity 0.50; find its specific humidity and its dew-point
temperature.
n 914.Q
Then 0.622 ’
0.00925 Ib water/lb dry air
14.49
around the bulb by a cotton wick saturated with water; for inter-
mittent use the wick may be dipped in water before taking the
reading, while for continuous use the wick may extend to a resrawoir
of water. The sling psychrometer, a common instrument for inter-
mittent readings, consists of a pair of thermometers moimted on a
holder which can be whirled through the air manually. One of the
thermometers has a wet bulb, the other a dry bulb. A continuous
psychrometer with a fan for drawing air over the thermometer bulbs
is shown in Fig. 25-2 such devices are used in permanent installations.
;
air to the liquid film. When steady state conditions are reached
there will be a balance between energy removed from the liquid film
by vaporization, and energy supplied to the liquid film by heat trans-
fer. If the conditions are such that the heat transfer to the film is
fer ratesbetween the liquid film and the air. These rates depend
upon the geometry of the bulb and the air velocity, neither of which
is a thermodsmamic property of the mixture. In practice the wet-
bulb reading is subject to all the errors of dry-bulb thermometry.
484 AIR-WATER VAPOR [26-4
Si
WATER
Fig. 25-3. Adiabatic saturation process.
rated liquid for the water vapor (the same base as the steam tables).
Mixture enthalpies may be computed as follows:
h — Cpat^b ( 8)
The subscripts dp and db indicate dew point and dry bulb, respec-
tively. The specific heat for water vapor is chosen in each case as
a good average for usual conditions.
read as 42 percent or 0.42. Following the horizontal to the right read spe-
cific humidity as 0.0071 lb water vapor per lb dry air. Following tire hori-
25-6] AIR. WATER VAPOR 487
1 r
r r”
For this process the steady flow equations may be written as follows;
tVat = Wat = Wa
at TOT, relative humidity 50 percent. How much heat and how much water
at 45'’F must be supplied per pound of dry air passing through the apparatus?
SoLimoN: From the chart, at state 1 the enthalpy is 12.9 Btu/lb of dry
air and specific humidity is 0.0032 lb water/lb dry air. At state 2 the
enthalpy is 25.33 Btu/lb of dry air and the specific humidity is 0.0078 lb
water/lb dry air. The enthalpy of the liquid water hi is h/ at 45T or 13
Btu/lb from the steam tables. The water to be supplied is the difference
between the specific humidities of the air:
7 =
, 0.622 2*^
Pa
* 1092.6 Btu/lb
hi = 13 Btu/lb
air before mixing. Figure 25-5 shows a simple mixing process for
which the steady flow equations may be written as follows;
= tOwi
7 *
i 0.0131 lb water/lb dry air
7, = 0.0073
h 24.26
Wai = —=7s
73.8 Ib/min
Then 72 —
Wa2
0.00149 lb water/Ib dry air
DRY-BULB TEMPERATURE
Fig. 25-6. Mixing process on the psychrometric chart
25^] AIR. WATER VAPOR 491
portions by pounds of dry air are fB and fA, then A-C will be f of
A-B. The reader may easily check the solution of Example 4 by
this method.
25-8 Dehumidifying processes. Dehumidifying, or the removal
of moisture from air, is often required in comfort air conditioning
cooling of the original mixture to its dew point ta and then cooling
of the saturated mixture, with condensation of water as the tempera-
492 AIR-WATER VAPOR [26-8
state, 2. In Fig. 25-9 the path of the process is shown on the psychro-
metric chart.
It will he observed that the nd, heat transfer for process 1-2 is
two
of little significance, since to accomplish the desired effect the
individual transfers Qc and Qg are both essential. Therefore the
mergy equation, to be useful, must be written for the two separate
processes of cooling and heating. The twum and enei^ equations
are
2W] AIR-WATER VAPOR 493
+ Wufl = + Wv2 + Wi
Wa ti?fl
Wahoi + Qh == Wahl
where the mixture enthalpies are per pound of dry air, and both heat
quantities are taken positive for heat flow to the mixture.
72 = 0.0093
hi = 27.03
Hi = -yi
— -yj = 0.0038 lb water/lb dry air
Wa
The heat transfer required to cool and condense the water removed is given by
tOa
4.07
0.46
8.87
It is seen that in this instance more than half tlie cooling load is
used, not for the primary purpose of removing water, but for the
unavoidable cooling of the mass of gas and vapor, which must then
be reheated. The cost of such incidental cooling and reheating be-
comes relatively great as the desired final moisture content becomes
very low. Therefore for industrial processes requiring very low
humidity it is not unusual to use either chemical dehumidif3dng or a
regenerative type of cooling and heating system with a coimterflow
heat exchanger in which a large part of the cooling and heating are
accomplished.
25-9 Cooling towers. An important application of the humidi-
fying process is in cooling towers. A cooling tower is an apparatus
for reducing the temperature of water by evaporating a portion of
the water into the atmosphere. Cooling towers are used for cooling
the circulating water for power plants, refrigerating plants, and indus-
trial processes where it is impractical to transfer heat to a natural
body of water. Evaporative cooling has several advantages over
cooling by simple heat transfer to the atmosphere; more energy can
be transferred to a given amount of air, smaller apparatus is needed,
and the lowest available temperature is the wet bulb instead of the
dry bulb. A disadvantage is the loss of the evaporated water.
Figure 25-10 is a diagrammatic sketch of one type of cooling tower,
an induced draft tower with wood-slat packing. The packing is a
net-work of wood arranged to present a large, well-distributed wetted
surface to the air passing up through the tower. The water drips
over the packing and collects in the sump.
The Internal analysis of a cooling tower is a problem in heat
transfer and mass transfer; these phenomena determine the size of
tower needed. Thermodynamic analysis from the external viewpoint
cannot determine tower but can determine linxiting tempera-
size,
tures and the relative flow rates of air and water to satisfy given
conditions. For the tower of Fig. 25-10 the steady flow equations
are
Wa + W„i + Wx = Wa + Wya + V>v
rejii -f wjix = Wahi + Wyhy
26-0] AIR-WATER VAPOR 495
where hi and ht are mixture enthalpies per pound of dry air. If the
fan were included within the control volume, a shaft work term would
appear in the energy equation, but this may often be considered to
25-4. The air of Problem 25-3 is heated in steady flow to 135"F, 1 atm.
Find: (a) the final specific humidity; (b) the final relative humidity; (c) the heat
transferred, Btu/lb of dry air; (d) the heat transferred, Btu/lb of mixture;
(e) the heat transferred, Btu/1000 cu ft of mixture.
25-5. The Carrier psychrometric equation, used in constructing psychro-
metric charts, may be written
« (p PgwbXUb ty,t)
2830 - 1.44^„6
where is the partial pressure of the water vapor, is the saturation pressure
at the wet-bulb temperature, p is the total pressure of the mixture, tab is the dry-
bulb temperature, and twb is the wet-bulb temperature.
On Uie basis that the wet-bulb temperature is the same as the temperature
of adiabatic saturation, derive the Carrier equation from £qs. 25-7, 8 and 9b.
25-6. Three thousand cfm of air at
atm, 69°F, 60 percent relative humidity,
1
the air comes out at fiO^’F, 80 percent relative humidity, find: (a) the rate of
make-up water supply; (b) the rate of heat supply.
25-7. Solve I^blem 25-6 if the air comes out at 60T, saturated.
A1R-WAT£R VAPOR 497
25-8. Solve Problem 25-6 if the air comes out at 55**F, saturated.
25-9. What will be the final temperature, relative humidity, and specific
humidity of a stream of air obtained by mixing adiabatically at 1 atm, 1500 ofm
of air at 78®F, 80 percent relative humi^ty, and 500 cfm of air at 65®F, 50 percent
relative humidity?
25-10. In a ventilating system fresh air is to be taken in at 40^F, 60 percent
relative humidity. The air will be split into two streams, one of which will be
heated and humidified to saturation, while the other will simply be heated. The
two streams will then be mixed, to obtain the desired final state of 70^F, 65 per-
cent relative humidity. Find: (a) the temperature to which the saturated stream
is heated, if the other stream is heated to SS'^F; (b) the fractions into which the
total stream is split.
25-11. Four thousand cfm of air at 75**F, 70 percent relative humidity, are
to be cooled and dehumidified to 68T, 60 percent relative humidity by cooling
and reheating the entire fiow at 1 atm pressure. Find: (a) the temperature to
which the air must be cooled; (b) the tons of refrigeration required; (c) the
Btu/hr of heat required.
25-12. The requirements of Problem 25-11 can also be satisfied by a system
in which only a portion of the total air flow is cooled and dehumidified, and is
then mixed with the remainder of the air to obtaio the final state desired. In
such a process, if the cooling is carried to 45^F find: (a) the fraction of the entire
flow which passes through the cooler; (b) the tons of refrigeration required;
(c) the Btu/hr of heat required. Compare with results of Problem 25-11.
25-13. Air enters a cooling tower at 1 atm, 95®F dry-bulb, 78®F wetrbulb
temperature; the air leaves the tower at 90*’F, and 95 percent relative humidity.
Water is cooled from 100®F to 85®F in the tower; the water flow rate to the
tower is 100 gpm. (a) What air flow rate (cfm) is necessary? (b) What frac-
tion of the water evaporates? (c) Could the desired cooling have been accom-
REFERENCES
American Society of Heating and Ventilating Engineers, Healing and Ventilating
Guide. Published annually.
American Society of Refrigerating Engineers, Refrigerating Data Book. Published
periodically.
PaJmatier and Wile, ''A New Psychrometric Chart” R^Hgerating Engineering^
V. 52, no. 1, 1946, p. 31.
Karig, H. E., /Tsychrometric Charts for High Altitude Calculations.” Refriger*
oHng Engineering, v. 52, no. 5, 1946, p. 434.
-
499
Definitions of Symbols
Symbols of general interest are defined below, while symbols of limited interest
have been defined where they first occur m the text. The units given are as
customarily used, but their exclusive use is not implied.
a or A area, sq ft
c heat capacity, Btu/lb ®F
Cp specific heat at constant pressure, Btu/lb
Cv specific heat at constant volume, Btu/lb
Cf coefEicient of velocity, dimensionless
V velocity, ft/sec
10 mass flow rate, Ibm/sec
IP power plant fluid rate, Ibm/hphr or Ibm/kwhr
W work, ft lb or Btu
500
Wg shaft work, ft lb or Btu
X vapor fraction of liquid-vapor mixture, fraction by mass
X mol fraction of a gas component of a mixture
z elevation above a datum level, ft
Greek Letters
a alpha nozzle angle, degrees
A delta mathematical symbol for “change of’
y gamma specific humidity
ly eta efficiency
Subscripts
p constant pressure
s constant entropy
tor T constant temperature
u constant internal energy
X mixture state of quality x
see also Wx
501
..
Specific heats,
Btu/lbm “F Gas constant, R,
at 1 atm, ft Ibf/lbm ‘RS
Molec- ordinary room
For- ular temperatures ^/M^R pv/T-R
Ou mula weight Cp Ct e./c. at Op latm32*F
Triatobuc Gases
Carbon dioxide. CO, 44.01 0.202 0.156 1.30 35.12 34.88
Sulfur dioxide. so, 64.07 0.154 0.122 1.26 24.12 23.65
Water vapor. . H,0 18.016 0.446* 0.336* 1.33 85.78 85.58*
Htdrocabbons
Acetylene C.H, 26.04 0.383 0.303 1.26 59.35 58.77
Methane CH. 16.04 0.532 0.403 1.32 96.35 96,07
Ethane C,H. 30,07 0.419 0.342 1.22 51.40 50.82
Iso-butane C.H„ 58.12 0.398 0.358 1.11 26.59 25.79
t The composition of air, percent by volume, is taken as Ns, 78.03; Os, 20.99;
A, 0.98; following Keenan and Kaye.
602
.
mol,
at 1 atm, Temp. Pressure atm ft* ft*
Triatomic Gases
Carbon dioxide 356.6 88.0 73 926 0.686
Sulfur dioxide 350.6 315.0 77.7 1737 0.910
Water vapor 705.6 218.5 1400 0.488
Htdbocarbons
Acetylene 355.6 103.6 62.0 1129 0.8232
Methane 358.0 -116.6 45.8 581.2 0.6856
Ethane 355.1 90.1 48.2 1391 1.028
Iso-butane 348.2 273.2 36.9 3265 1.807
.
Molecular
Substance Formula weight Combustion reaction
* Small differences between the material quantities in this table and those
computed in the examples in the text are due to rounding off the values of the
molecular weights in the examples.
t Data mainly from U.S. Department of Commerce, Bureau of Standards
Circular No. C 461.
S04
Table A2x (Concluded)
505
t
liOngth
cu
cm
in.
mmgmm 30.480
1,728
Volume cu cm 28,320
cu in. gallons 231
Mass grams Ibm 453.59
Ibm slugs 32.17
Specific volume cu cm/gm cu ft/lbm 62.428
psf psi 144
in. Hg psi 2.036
Pressure ft HO 2 psi 2.309
psi atm 14.696
psi kg/sq cm 14.223
IT calorie* Btu 251.996
ftlbf Btu 778.16
Energy hphr Btu 3.93010 X 10“^
'
IT » International steam tables.
Temperature Conversimt
•P 1.8"C + 32
“R - ‘P + 459.69
•K - *C + 273.16
"R - l.g'K
506
Table A4i Specific Heat at Constant Pressure, and Specific Heat Ratio,
for Gases at Low Pressure* (as functions of temperature)
0.340 rLL Li_liJ_J_L_l T M -r r T-flT 7TTt T1 1 I 1 I I I ri T ni I' l I iTI -
TT I [ I I
0.330
0.3201
0.310
O.^Odi
0.290
0.280
»qoj*q
0.270
nil 0.260
507
Table A5: b/T for Gasee at Low PreMure*
-BTU/lb*Fab«
h/T
508
;
F+rLR-i-FH-rr t.i H4t-K'^1Tm4-l-j-r!-H I Hff44-1-j f t >-H-R
0 1000 2000 3000 4000 5000
TEMPERATURE-*Fobs
Based on data from the Gas Tables of Keenan and Kaye.
509
Table A7 s Generalized CompreMiblUty Charta for Gaaea*
610
611
Table A8: Air Tables (for one pound)
(The properties given here are condensed by permission of authors and publisher from Qat Tohlss, by J. H. Keenan
and J. Kaye, published by John Wiley and Sons, 1948.)
I
I
I SfSSS
I
§§§1S I
I
I
I SSS§S
gssill I
I
I
I
ISSII I ssass
I
'
'
'
lllli ' s?s“a
ISIIS
?S8iS
SISIS
§§ll§
Igsgg
SISI5
SSiSS
ISISS
gSSii
SSS§§
iiiii
i§|
IIS
512
(For One Pound)
niie properties given here are condensed by penninion of authors and publisher from Qm Foblsi. by J. H. Kecnao
and J. Kaye, published by John Wiley and Sons, 1948.)
r.
"F
abs
m Pr
'
Btu/
u,
lb
B Btu/
lb"F
T,
•F
abs
t,
“F
A.
Btu/
lb
Pr Btu/
lb
Vr
0.
Btu/
lb*F
2300 1840 588.8 308 431.2 2.76 .9712 3000 2540 IBfll 941 Btfll npi 1.0478
2320. 1860 594.5 319 435.5 2.69 .9737 3020 2560 796.5 %9 589.5 1.155 1.0497
2340 1880 600.2 331 439.8 2.62 .9761 3040 2580 802.4 996 594.0 1.130 1.0517
2360 1900 605.8 343 444.1 2.55 .9785 3060 808.3 ohH 598.5 1.106 1.0536
2380 1920 611.5 355 448.4 2.48 .9809 3080 2620 814.2 1054 1.083 1.0555
2400 1940 617.2 368 452.7 2.42 .9833 2640 lllfl 1.0574
2420 1960 622.9 EVrKm 2.36 .9857 3120 2660 825.9 1114 612.0 1.038 1.0593
2440 1980 628.6 394 461.4 wEm 3140 2680 831.8 1145 616.6 1.016 1.0612
2460 2000 634.3 407 d65.7 2.24 3160 2700 837.7 1176 621.1 .995 1.0630
2480 2020 640.0 421 2.18 .9927 3180 2720 843.6 1209 625.6 .975 1.0649
2500 2040 645.8 436 474.4 2.12 3200 2740 849.5 1242 .955 1.0668
2520 2060 651.5 478.8 2.07 .9972 3220 2760 855.4 1276 634.6 .935 1.0686
2540 2080 657.2 466 483.1 mMSm .9995 3240 2780 861.3 MtH 639.2 .916 1.0704
2560 2100 663.0 481 487.5 1.971 lUiMM 3260 2800 867.2 1345 643.7 kOTO 1.0722
2580 2120 668.7 497 491.9 1.922 1.0040 3280 2820 873.1 1381 648.3 .880 1.0740
2600 2140 674.5 514 4%. 3 1.876 1.0062 3300 2840 879.0 1418 652.8 .862 1.0758
2620 2160 680.2 530 ULtltl 3320 2860 884.9 1455 657.4 .845 1.0776
2640 2180 686.0 548 1.786 3440 2880 1494 661.9 .828 1.0794
2660 2200 691.8 565 509.4 1.743 1.0128 3360 2900 896.8 1533 666.5 .812 1.0812
2680 2220 697.6 583 513.8 3380 2920 902.7 1573 671.0 .796 1.0830
2700 2240 703.4 602 518.3 1.662 1.0171 3400 2940 908.7 1613 675.6 .781 1.0847
2720 2260 709.1 621 522.7 1.623 1.0193 3420 2960 914.6 1655 .766 1.0864
2740 2280 714.9 527.1 1.585 1.0214 3440 2980 920.6 1697 684.8 .751 1.0882
2760
2780
2300
2320
720.7
726.5
660
681
531.5
536.0
1.548
1.512
1.0235
1.0256
3460
3480 3020
926.5
932.4
Ed 1784
689.3
693.9
.736
.722
1.0899
1.0916
2800 2340 732.3 702 540.4 1.478 1.0277 3500 3040 938.4 1829 698.5 1.0933
2820 2360 738.2 724 544.8 1.444 1.0297 3520 3060 944.4 1875 703.1 .695
2840 2380 744.0 746 549.3 1.411 1.0318 3540 3080 1922 .682 1.0967
2860 2400 749.8 768 553.7 1.379 1.0338 3560 956.3 712.2 1.0984
2880 2420 755.6 791 558.2 1.348 1.0359 3580 3120 962.2 716.8 .657
1
2900 2440 761.4 815 562.7 1.318 1.0379 3140 968.2 2068 721.4 .645
2920 2460 767.3 839 567.1 1.289 1.0399 3620 3160 974.2 2118 .633 1.1034
864 571.6 1.0419 3640 3180 mMM 730.6 1.1050
2940
2960
2980
2480
2500
2520
773.1
779.0
784.8
889
915
576.1
1.261
1.233 1.0439
1.0458
3660
3680
KFiTil 986.1
3220 992.1
2222
2276
735.3
739.9
mi
.621
.599
1.1066
ExAMPiiB 1. CoMPRBBBioN OF AiB IN Stbadt Fz<ow. Air at a pressure of 1 atm abs and a tem-
perature of 520 F abs is compressed in steady flow to a pressure of 6 atm abs. Find the work of com-
pression and the temperature after compression for (1) 100% efficiency of compression and (2) 60%
efficiency of compression. The efficiency of compression is here defined as the ratio of the isentropic
work of compression to the actual work of compression.
Solution. (1) From Table 2 we get for Ti — 520 F abs,
Pri - 1.215, hi - 124.3 Btu/lb
where subscript 1 refers to the state at the To determine the properties at the
compressor inlet.
compressor outlet for isentropic compression we compute the relative pressure there
Pr2 - 6/1 X 1.215 - 7.29
Interpolating in Table 2 with this value of pr. wo find, for h 2« and Tu, the enthalpy and temperature
at the compressor outlet for isentropic compression
h 2B - 207.6 Btu/lb, Tu « 864.6 F abs
The work of compression for 100% efficiency is then
h 2g “* h\ * 83.3 Btu/lb
(2) Since the efficiency of compression is defined by the equation q » (hu hi)/work per potud,
we have for 60% efficiency
83 3
Work per pound — j-
0.60
188.8 Btu/lb
513
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Table AID: Ammonia Tables—Saturated Stateaf
t P Pd !/»• hf hfc «/ *0
522
Table AlO: Ammon ta Tables —Superheated Ammonia
Absolute Pressure in Ib/in.* (Saturation Temperature in italics)
Temp. 60 60 70 80
F 21.67 30.21 37.70 U.40
t V h 8 V h 8 h a V h a
Sai. 5 710 618 S 1 . 2939 A. 805 620 B 1 2787 4 IBl 622 4 1 2658 3 655 G2A 0 1.2645
80
40
5 838 623 4 1.3046
5 988 629 5 3169 4 933 Hi 1.2913 4 177 623 9 1 2688
160 7 521 691 1 1.4286 6 239 689 9 1.40.58 5.323 688.7 1.3863 4 635 687.5 1 3692
160 7 656 4374 BKisiy 695 6 .4148 5 420 604 3 3054 4 722 693 2 .3784
170 7 788 702.1 .4462 6 464 EZiTWil .42.36 5 518 690 9 .4043 4 808 698 8 .3874
180 7 921 wuiijM .4548 6 570 706 5 4323 5 615 705 6 .4131 4 893 704 4
100 8.053 .4033 |rJ^
4409 5 711 711.0 .4217 4 978 710,0 .4060
8 185 718 5 1 4716 6 798 717 5 1.4493 5 807 716 6 1 . 4302 5 063 715 6 1.4136
8 317 724 0 . 4799 6 909 723 1 .4576 5 002 722 2 4386 5 147 721 3 4220
8 448 720 4 4380 7,019 728 6 4658 5 098 727 7 .4-i60 5 231 726 9 ,4304
8 710 740.5 5040 7 238 739 7 .4819 6 187 738 9 .4631 5.398 738 1 .4467
8 970 751.6 .6197 7 457 750 9 4970 6 376 750 1 .4789 5 565 749 4 .4626
880 9.230 1 5350 7 675 762 1 1 5130 6.563 761 4 1 4943 5 730 760 7 1.4781
300 9 489 774.0 6500 7 892 773 3 .52816 750 772 7 5095 5 894 772 1 4933
60
60 3 353 631 8 1 2671 2 985 629 3 1.2409
70 3 442 638 3 2696 3.068 636 0 .2530 2 605 631 3 1 .2255
80 3 620 C44 7 .2814 3 149 2661 2.576 638 3 1 .2386 2 166 633 8 1 2140
90 3.614 660 9 .2928 3.227 649 0 .2778 2 645 645 0 2510 2.228 640 9 2272
100 3 608 657.0 1 3038 3 304 655 2 1.2891 2 712 651 6 1 . 2628 2 288 647.8 1 2396
no 3 780 663.0 .3144 3 380 601 3 .2999 2.778 658 0 .2741 2 347 654 5 .2515
120 668 0 3247 3 4.54 .3104 2 842 664 2 .2850 2.404 661.1 .2628
130 3 042 674.7 3347 3.527 673 3 .3206 2 905 670,4 .2956 2 460 667 4 273H
140 4.021 680.5 .3444 KKjljy 679.2 .3305 2.907 676.5 13058 2.515 673 7 .2843
160 4.100 ISdKJ 1.3539 3.672 685 0 1.3401 3 020 082 5 1.3157 2 569 679 9 1 . 2945
160 4.178 692 0 .3633 3 743 690 8 .3495 3 08! 688 4 .3254 2 622
> 686 0 3045
170 4.255 697.7 .3724 3.813 .3588 3 149 694 3 .3348 2 675 692.0 3141
180 4 332 703.4 .3813 3.883 702 3 .3678 3.209 700 2 .3441 2 727 698 0 .3236
100 709.0 .3901 3.952 .3767 3.268 706.0 .3531 2.779 704.0 .3328
4.484 714,7 1.3988 4.021 713.7 1 3854 3.326 711.8 1,3620 2 830 709 9 1.3418
4.660 720.4 .4073 4.090 719.4 .3940 3 385 717.6 .3707 2 880 716 8 3507
4,635 .4167 4.158 725.1 .4024 3.442 723 4 3793 2 931 721 6 3594
4.710 731.7 .4230 4 226 730.8 .4108 3 500 729.2 .3877 2 981 727 5 .3679 !
4.785 737.3 .4321 4.294 736.5 .4190 3 557 734.9 .3960 3 030 733 3 .3763
4 850 743.0 1.4401 4.361 742.2 1.4271 3 614 740 7 1.4042 3 080 739 2 1.3846
4 933 748 7 .4481 4 428 747.9 .4350 3 671 746 5 .4123 3.129 I
746 0 3928
5.081 .4637 4.662 759 4 .4507 3.78^1758 0 4281 3 227 1
756 7 .4088
5 228 771.5 4789 770 8 3 895 769.6 4435 3.323 768 3 4243
1
524
Absolute Pressure in Ib/in.* (Saturation Temperatures in italics)
of
Properties
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Table
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INDEX
529
530 INDEX
butane, properties, 502-505 coefficient:
OQDditilon line, 357; aee multistage state DeLaval nozzle, see converging-diverg-
path ing nozzle
CQDBtant, gas, see gae constant DeLaval turbine, 323
constant-pressure process, calculations, density, 5
205 design characteristicB and operating
constant-pressure reaction, 420 characteristics, 335
constant-temperature (isothermal) pro- detonation, 272
cess, calculations, 206 deviation, enthalpy, 486
constant-volume process, calculations, dew-point, 199, 481
203 of flue gas, example, 410
continuity, equation of, 73 Diesel cycle, 272
control surface, 68 efficiency, 274
control volume, 68 variable specific heat, 275
moving, 330 diffuser, 306, 311, 450, 452
converging nozzle, 297, 301 efficiency, 312
converging-diverging nozzle, 297, 304 discharge coefficient of a nozzle, 301
conversion of units, 506 {table) dissociation, see chemical equilibrium
cooling tower, 494-496 distilling plant, compression, 477
corliss engine, 379 divergence, angle, of nozzle, 304
crank, 362 Dorsey, Noah E., 168
crank-end, 362 double-acting, 361
critical pressure, 142 drip, heater, 253
critical pressure ratio in nozzle flow, 299 drip pump, 253
critical state, 142; data, 503 drop, enthalpy, 331, 349, 351, 355
critical temperature, 142 dry bulb, 481
cross-head, 361 dry ice, 144, 471
cut-off, steam engine, 374
cut-off ratio, Diesel cycle, 274 Eberhardt, J. E., back cover chart E5
cycle, 3 eccentric,373
Carnot, 102-104 economizer, 260
532 INDEX
efficiency (conVd): equation {coni' d)\
of mixture, 197 66
of a perfect gas, 177 Fliegner’s formula for air flow, 321
of a pure substance, 148 flow, 67-91, 293-321
principle of increase of, 129 fluid,364
relation to J* dQ/T, 120 meters, 315-318
equation, see name
of equation nozzle, 315
chemical, 407-409 processes, 67
combustion, 407-409 work, 73
continuity, 73 flue gas, 41
energy, steady flow, 74 fluid rate, turbine, 354
INDEX 533
entropy change from, 184 Hottel, II. C., 168, 437, back cover
reversible adiabatic process, 184 chart E5
abridged air table, 512, 513 humidifying process, 487, 488
gas turbine plant, 278, 281, 446-450 humidity:
tion calculations, 442, 604, 505 due to free expansion, example, 100
hydrogen, 405, 408, 502-504, 509 due to friction, example, 96
hypothetical reversible impulse stage, due to temperature difference, exam-
385 ple, 99