Illustrated Spare Part List FOR: Kirloskar Oil Engines Limited

Download as pdf or txt
Download as pdf or txt
You are on page 1of 93

ILLUSTRATED SPARE PART LIST

FOR

4R810TA ENGINE
FOR POWER GENERATION
A/C - GOEM

APPLICATION CODE NO.


T4.8906

KIRLOSKAR OIL ENGINES LIMITED


A Kirloskar Group Company
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

MARCH - 2016 PUBLICATION NO.- T4.055.37.0.00

1
GROUP INDEX
APPLICATION CODE T4.8906

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 ACTUATOR AND LINKAGE ASSEMBLY T4.04PM.02 1 5, 6
T4.08PM.01..
2 AIR INTAKE SYSTEM LOOSE ITEM 1 7
MFG1
T4.08PM.01..
3 AIR INTAKE SYSTEM WITHOUT LOOSE ITEM 1 8
MFG2
4 ALTERNATOR COUPLING FASTNERS T4.09PK.02 1 9
5 AVM ASSEMBLY T4.12PM.01 1 10
6 BREATHER ASSEMBLY 4R810TA (62.5 KVA) T1.040.5 1 11
7 BREATHER HOSE T4.13PM.01 1 12
8 BREATHER HOSE AND CLAMP T4.13PM.02 1 13
9 CAC PIPE (FOR CPCB II COLD START) T4.207.4 1 14
10 CHARGING ALTERNATOR MOUNTING T4.07PM.01 1 15, 16
11 CLAMP ASSEMBLY T4.10PM.02 1 17
12 COLD START KIT T4.820.01 1 18
13 CONNECTING ROD (FOR CPCB II) T4.160.2 4 19
14 CONTROL PANEL CONNECTOR ASSEMBLY 4H.16PK.02 1 20
15 COOLING SYSTEM T4.10PM.03 1 21
16 COOLING SYSTEM T4.10PK.01 1 22, 23
17 CRANK SHAFT PULLEY 4PK 135.3 PCD T4.027.4 1 24
CRANKSHAFT (W/O PILOT BORE IN 39Cr5V
18 T4.159.2 1 25
MATERIAL)
CYLINDER HEAD
19 T4.215 1 26, 27
(LOW SWIRL WITH MLS GASKET)
20 CYLINDER LINER (FOR MLS GASKET) T1.058.1 4 28
21 DELIVERY TUBE T4.136 1 29
22 DIFFUSER ASSEMBLY T4.206.2 1 30
23 DIPSTICK (4R810TA) T4.209 1 31
24 ENGINE MTG FOOT T4.077.1 1 32
25 ENGINE WIRING HARNESS T4.27PM.08 1 33
26 EXHAUST MANIFOLD ASSEMBLY T4.122.4 1 34
27 EXHAUST SILENCER FOR 4R SET 4H.792.60.0.00 1 35
28 EXHAUST SYSTEM T4.11PK.01 1 36, 37
29 FAN AND SPACER ASSEMBLY T4.03PM.02 1 38
30 FLYWHEEL & FLYWHEEL HOUSING ( 4R810 ) T4.04PM.01 1 39
31 FLYWHEEL END FOOT (FOR SAE 3 HOUSING) 03.057.1 1 40
FUEL FILTER AND MTG
32 T4.174.2 1 41
(62.5 KVA CPCB STAGE1)
FUEL INJECTION PUMP FOR 83 HP @ 1500
33 T4.070.4 1 42, 43
RPM CPCB II
34 FUEL PIPING T4.15PM.01 1 44
35 FUEL PIPING (4R810TA 62.5 KVA) T4.201.3 1 45
36 FUEL PUMP GEAR T1.011 1 46
FUEL PUMP GEAR COVER ASSEMBLY
37 T4.182.2 1 47
(4R810T WITH INLINE FUEL PUMP) AL MAKE

2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
38 FUEL TANK UNIT ASSEMBLY 06.22PM.01 1 48
39 GEAR CASING T4.183.2 1 49
40 HIGH PRESSURE PIPE SET T4.013.5 1 50 TO 53
41 iEGR CAMSHAFT FOR 4R810TA CPCB II T4.128.3 1 54
42 INJECTOR FOR 4R810TA ENGINE T4.074.1 4 55
INLET MANIFOLD 4R810TA (SUITABLE FOR
43 T4.009.6 1 56
COLD START)
44 INTERMEDIATE GEAR FOR TURBO T4.153 1 57
45 K OIL PREMIUM 15 W 40 CI4 82.110.16.1.00 11.5 58
KIT GROUP S/F CANOPY
46 4H.104.4 1 59
(4RTA, 4K& 6K - CPCB II)
47 LEAK OF PIPE ASSEMBLY (62.5 KVA) T4.053.3 1 60
LEVEL 1 KG934 CONTROLLER AND
48 4H.16PK.16 1 61, 62
CONNECTOR ASSEMBLY
49 LIFTING HOOK T1.045.4 1 63
50 LUB OIL PIPING ASSEMBLY T4.118.5 1 64
LUB OIL PUMP (4R810 TURBO)
51 T4.067.3 1 65
(FOR 1500 RPM)
LUB OIL SUMP (SHEET METAL FOR PG
52 T4.054.2 1 66
APPLICATION)
LUBE OIL COOLER, HEADER & FILTER
53 T4.116.1 1 67, 68
(SUITABLE FOR 8 PLATE COOLER)
54 LUBE OIL DRAIN ARRANGEMENT T4.14PM.01 1 69
LUBE OIL SUCTION TUBE ASSEMBLY
55 T4.126.1 1 70
(4R810T)
4H.01PM.30.
56 MAGNETIC PICKUP ASSEMBLY 1 71
0.00
57 OIL SEAL HOUSING (FOR CR SEAL) T4.033 1 72
PISTON ASSEMBLY FOR 4R810TA CPCB II
58 T4.216 4 73
ENGINE
59 POLY V BELT (4PK EPDM) FOR 4R810TA T4.134.1 1 74
60 PUSH ROD AND TAPPET T1.020 8 75
61 RADIATOR ASSEMBLY T4.103.10.0.00 1 76
62 RELAY BOX MOUNTING T4.473.1 1 77
63 ROCKER COVER (CAST IRON) T4.015 1 78
64 SENSOR AND GAUGES 4H.01PM.06 1 79
65 SET OF STICKERS T4.23PM.02 1 80, 81
66 STARTER ASSEMBLY T4.06PM.01 1 82
67 SUCTION HOSE ASSY T4.08PM.02 1 83
68 SUCTION TUBE T4.130.1 1 84
69 TAIL PIPE & MOUNTING FASTENERS 3H.21PK.02 1 85
THERMOSTAT HOUSING & ASSLY
70 T4.132.5 1 86
( 4R810TA ENGINE)
TURBO BACKHOE 4R810 CRANKCASE
71 T4.203.3 1 87 TO 89
SUITABLE FOR INLINE FIP
72 TURBOCHARGER FOR 4R810TA CPCB II T4.187.1 1 90
73 VALVE ROCKER T4.012 1 91, 92

3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
WATER PUMP ASSEMBLY
74 T4.131.3 1 93
(4PK POLY V PULLEY 55 PCD MTG)

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION


AND DESCRIPTIONS ARE NOT BINDING.

4
TITLE: - ACTUATOR AND LINKAGE
GROUP: - T4.04PM.02
ASSEMBLY

19 1
4
21
20
15
16
6 24
13
2
14
7
17
3 23
10 11
9 5 26
6 25
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BRACKET FOR ACTUATOR & ECU
1 T4.472.01.0.PR 1
MTG.
2 T4.472.02.0.PR LEVER FOR ELE.ACTUATOR 1
3 T4.472.03.0.PR STUD COUPLER ( 55 MM LONG ) 1
4 F6.026.04.0.00 SPACER SLEEVE. 1
5 29.224.28.0.00 R.E.BEARING M6 RH THREADS 1
6 29.224.29.0.00 R.E.BEARING M6 L.H.THREADS 1
7 50.506.06.000. PLAIN MACHINED WASHER - M6 3
8 50.548.06.000. WASHER 2
9 4H.472.03.0.00 NUT M6 X 1 LH THREADS 1
10 50.006.06.000. NUT - M6X1 - GR.8 4
11 4H.472.05.0.00 SPACER 7ID, 13OD & 10 MM LONG 1
12 50.002.06.035. SET BOLT - M6X1X35 - 8.8 1
13 50.003.06.025. SET SCREW - M6X1X25 - 8.8 2
14 50.548.10.000. SPECIAL PLAIN WASHER - M10 1
15 50.548.08.000. SPL.PLAIN M/CED WASHER 2
16 50.003.08.022. SET SCREW - M8X1.25X22 - 8.8 2
17 50.002.10.055. SET BOLT - M10X1.5X55 - 8.8 1

5
TITLE: - ACTUATOR AND LINKAGE
GROUP: - T4.04PM.02
ASSEMBLY

19 1
4
21
20
15
16
6 24
13
2
14
7
17
3 23
10 11
9 5 26
6 25
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*18 T4.472.10.0.00 ACTUATOR ASSEMBLY 1 OF SR.NO.-
19 TO 21
ACTUATOR SEDEMAC MAKE
19 F6.942.02.0.PR 1
24VDC SL90
SOCKET HEAD SCREW - M6X1X20 -
20 50.011.06.020. 4
8.8
21 50.505.06.000. SPRING WASHER - M6 4
CONSISTING
*22 T4.472.20.0.00 ECU ASSEMBLY 1 OF SR.NO.-
23 TO 26
ECU FOR SEDEMAC MAKE
23 T4.472.04.0.PR 1
ELECTRONIC GOVERNOR B12
VOLTAGE SUPPRESSOR FOR
24 6H.1003.05.0.PR 1
SEDEMAC B12 ECU
SOCKET HEAD SCREW - M6X1X20 -
25 50.011.06.020. 6
8.8
26 50.505.06.000. SPRING WASHER - M6 6

6
TITLE: -AIR INTAKE SYSTEM LOOSE ITEM GROUP: - T4.08PM.01..MFG1

6 7

4
8
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.08PM.20.0.00 AIR CLEANER ASSEMBLY 1 OF SR.NO.-
2 TO 8
AIR CLEANER (WITHOUT SAFTY
2 6H.488.10.0.00 ELEMENT 6 M3 KFA 0117220 1
MAHLE DRG NO 299011720 02
1/8" NPT-24" RANGE RESTRICTION
3 F6.504.02.0.00 1
INDICATOR
4 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
5 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2
HOSE ( IN BETWEEN AIR CLEANER
6 T4.053.18.0.00 1
AND TURBO )
JUPITER T -BOLT CLAMP S/F 83MM
7 F6.377.16.0.00 1
O.D
HOSE CLIP (48 MM) For
8 50.519.09.000. 1
39.464.02.0.00

7
TITLE: - AIR INTAKE SYSTEM WITHOUT
GROUP: - T4.08PM.01..MFG2
LOOSE ITEM

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
AIR CLEARNER MOUNTING
*1 T4.08PM.10.0.00 1 OF SR.NO.-
BRACKET ASSEMBLY 2 TO 4
2 T4.191.14.0.00 BRACKET FOR AIR CLEANER 1
3 50.003.10.030 SET SCREW - M10X1.5X30 - 8.8 4
4 50.506.10.000 PLAIN MACHINED WASHER - M10 4

8
TITLE: - ALTERNATOR COUPLING FASTNERS GROUP: - T4.09PK.02

1
3 5

4
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2
2 50.548.12.000. SPL. PLAIN WASHER - M12 2
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12
HARD WASHER
4 02.438.23.0.00 20
(11 I.D. X 19 O.D. X 1.5 TH )
5 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 8

9
TITLE: - AVM ASSEMBLY GROUP: - T4.12PM.01

5 6

7 7

2
2

3 3
1 1

3 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ANTIVIBRATION MOUNTING (PGS-
1 2H.332.02.0.00 1C POLYBOND MAKE) FOR 4
2R/3R1040
2 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 8
3 50.506.12.000. PLAIN MACHINED WASHER - M12 16
4 50.006.12.000. NUT - M12X1.75 - GR.8 4
5 50.003.12.045. SET SCREW - M12X1.75X45 - 8.8 2
6 50.003.12.055. SET SCREW - M12X1.75X55 - 8.8 2
7 50.505.12.000. SPRING WASHER - M12 4

10
TITLE: - BREATHER ASSEMBLY 4R810TA
GROUP: - T1.040.5
(62.5 KVA)

2
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T1.040.30.0.00 BRATHER BOX ASSLY 1
JOINT FOR BRAETHER HOUSING
2 T1.040.07.0.00 1
( MP-15 Material)
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.002.08.050. SET BOLT - M8X1.25X50 - 8.8 4
WORM DRIVE HOSE CLIP (JUPITOR
5 2H.064.03.0.00 1
JW7B9, 20 - 25 DIA )

11
TITLE: - BREATHER HOSE GROUP: - T4.13PM.01

1
2

4 5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOSE FOR BREATHER
1 T4.053.08.0.PR 1
(CONNECTING TO BEND PIPE)
2 T4.053.06.0.PR BEND PIPE FOR BREATHER HOSE 1
HOSE CLIP (30 MM) For
3 50.519.06.000. 2
48.019.02.0.00, 40.149.02.0.00
4 T4.053.09.0.PR CLIP FOR BREATHER PIPE 1
5 50.506.12.000. PLAIN MACHINED WASHER - M12 1
6 50.003.12.025. SET SCREW - M12X1.75X25 - 8.8 1

12
TITLE: - BREATHER HOSE AND CLAMP GROUP: - T4.13PM.02

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOSE FOR BREATHER
1 T4.053.07.0.PR 1
(CONNECTING TO BASE PLATE)
2 50.519.06.0.00 WORM DRIVE HOSE CLIP (30 MM) 2

13
TITLE: -CAC PIPE (FOR CPCB II COLD START) GROUP: - T4.207.4

6
8 5
7 2
1 6
8

4
9
8
10
11
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CACPIPE COLD SIDE
1 T4.207.23.0.PR 1
(COLD START)
2 T4.207.08.0.00 CAC HOSE 1
3 T4.207.09.0.00 AIR PIPE (TURBO TO RADIATOR) 1
4 50.506.08.000 PLAIN MACHINED WASHER - M8 4
5 50.003.08.045 SET SCREW - M8X1.25X45 - 8.8 4
HOSE CLIP (48 MM) For
6 50.519.09.000 2
39.464.02.0.00
7 T4.207.12.0.PR CAC HOSE (HOT SIDE 4 PLIES) 1
JUPITER WORM DRIVE
8 48.305.07.0.00 CLAMP,TYPE 603,80mm DIA(S/F 4
80mm HOSE O.D.)
JOINT FOR AIR INLET PIPE
9 4H.223.11.0.00 1
( ARMSTRONG TS9013 )
10 4H.224.45.0.PR FLANGE HEATER 1
11 T4.207.13.0.PR CAC HOSE (COLD SIDE) 1

14
TITLE: - CHARGING ALTERNATOR
GROUP: - T4.07PM.01
MOUNTING

14
13 8
15 1
16
9 18
17
2

7
11

17
12
3
7
5
10 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CHARGING ALTERNATOR 35AMP,
1 T4.104.01.0.00 1
12V-BOSCH
2 T4.166.03.0.PR BELT GUARD 1
3 50.006.12.000. NUT - M12X1.75 - GR.8 3
4 50.003.08.100. SET SCREW - M8X1.25X100 - 8.8 1
5 50.006.08.000. NUT- M8X1.25 - GR.8 1
6 50.505.08.000. SPRING WASHER - M8 1
7 50.506.08.000. PLAIN MACHINED WASHER - M8 5
ALTERNATOR PULLEY
8 T4.027.17.0.PR 1
(PCD 56.5 4PK)
LEVER FOR CHARGINE
9 T4.104.04.0.PR 1
ALTERNATOR
10 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
11 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 2
BRACKET FOR ALTERNATOR
12 T4.107.08.0.PR 1
MOUNTING
13 50.506.10.000. PLAIN MACHINED WASHER - M10 1
14 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 1
15 02.022.06.0.00 WASHER 1

15
TITLE: - CHARGING ALTERNATOR
GROUP: - T4.07PM.01
MOUNTING

14
13 8
15 1
16
9 18
17
2

7
11

17
12
3
7
5
10 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


16 50.002.12.160. SET BOLT - M12X1.75X160 - 8.8 1
17 50.548.12.0.00 WASHERS 2
18 03.182.02.0.00 SPACER (BAR) 1

16
TITLE: - CLAMP ASSEMBLY GROUP: - T4.10PM.02

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LOWER CLAMP
1 T4.053.11.0.PR 1
(FOR RADIATOR PIPE)
UPPER CLAMP
2 T4.053.12.0.PR 1
(FOR RADIATOR PIPE)
3 50.506.08.000. PLAIN MACHINED WASHER - M8 2
4 50.002.08.105. SET BOLT - M8X1.25X105 - 8.8 2

17
TITLE: - COLD START KIT GROUP: - T4.820.01

D1
CONTROL
PANEL
1
D4
TO HEATER
REALY BOX

HEATER
FUSE D5
D2
FROM
STATER

D3
FLANGE
HEATER

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ENGINE HEATER WIRING
1 T4.820.20.0.PR 1 OF SR.NO.-
HARNESS 2 TO 5
ENGINE CONTROL & POWER DWG.
NOT
*2 3H.700.25.0.PR SF KG 934 UNIT WITH SEDEMAC 1 ILLUSTRATED
GOV FOR COLD START
BAGALA MAKE RELAY 12 VDC 100 NOT
*3 06.980.07.0.00 1
AMP. CAPACITY TYPE BGR 215 ILLUSTRATED
RELAY (BGLI MAKE 12 VDC NOT
*4 4H.1684.09.0.PR 1
0213)MOUNTING BOX ILLUSTRATED
LITTLEFUSE MAKE FUSE HOLDER
NOT
*5 06.1684.06.0.00 (FOR BF1 FUSE TYPE) WITH 100 1
ILLUSTRATED
AMP. FUSE

18
TITLE: - CONNECTING ROD (FOR CPCB II) GROUP: - T4.160.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CON ROD ASSSEMBLY(WITH
*1 T4.160.30.0.PR 1 OF SR. NO.
SMALL END BUSH) 2 TO 5
CONECTING ROD FOR TURBO NOT SUPPLIED
2 T4.160.01.0.00 1
ENGINE LOOSE
3 T1.004.03.0.00 CON ROD BOLT 2
4 T1.004.02.0.00 SMALL END BUSH 1
5 50.401.05.010. DOWEL PIN (BAR) 2
CONNECTING ROD BIG END NOT SUPPLIED
6 T4.160.03.0.PR 2
BEARING (TOP) LOOSE

19
TITLE: - CONTROL PANEL CONNECTOR
GROUP: - 4H.16PK.02
ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
TYCO/MSSL MAKE CONNECTOR
*1 DV0.853.60.0.00 1 OF SR. NO.
FOR PANEL SIDE 2 TO 6
4PIN CONNECTOR HOUSING TYCO NOT
*2 47.569.11.0.00 1
MAKE (MALE) TYPE-235304-1 ILLUSTRATED
50 AM. TERMINAL TYCO MAKE NOT
*3 47.569.12.0.00 4
(MALE) TYPE-280075-2 ILLUSTRATED
TPA FOR 4PIN CONNECTORTYCO NOT
*4 47.569.16.0.00 1
MAKE TYPE-72342-1- ILLUSTRATED
10PIN CONNECTOR HOUSING
NOT
*5 47.569.17.0.00 MSSL MAKE (MALE) TYPE- 250 1
ILLUSTRATED
SERIES
20AMP TERMINAL MSSL MAKE NOT
*6 47.569.18.0.00 10
(MALE) TYPE- 250 SERIES ILLUSTRATED

20
TITLE: - COOLING SYSTEM GROUP: - T4.10PM.03

8
7

6
3
6
6
4 2
9

6
6

5 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.10PM.20.0.00 WATER CONNECTION ASSEMBLY 1 OF SR.NO.
2 TO 9
HOSE FOR THERMOSTAT TO
2 T4.208.01.0.PR 1
RADIATOR INLET
HOSE (PIPE TO WATER PUMP)
3 4H.073.02.0.00 1
(45X45X80L)
4 T4.053.17.0.PR PIPE ( RADIATOR TO PUMP INLET ) 1
HOSE
5 T4.053.15.0.PR 1
(RADIATOR TO PUMP INLET PIPE )
6 4H.1712.24.0.00 HOSE T-BOLT CLAMP (DIA. 55-65) 6
HOSE ( FOR RADIATOR TO WATER
7 T4.053.16.0.PR 1
INLET PIPE )
8 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 1
HOSE CLIP (41 MM) For
9 50.519.08.000. 1
40.002.06.0.00

21
TITLE: - COOLING SYSTEM GROUP: - T4.10PK.01

6 8 7
9 6
9 5
8 8
5 9

12

15 2
14 3
11 13 16 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
RADIATOR AND MOUNTING
*1 T4.10PM.10.0.00 1 OF SR.NO.
ASSEMBLY 2 TO 9
ANTIVIBRATION MTG.-
2 48.213.08.0.00 2
BOTTOM,RADIATOR.
3 50.006.10.000. NUT - M10X1.5 - GR.8 2
4 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
5 6H.019.06.0.00 RUBBER BUSH 2
6 6H.019.07.0.00 BUSH STEEL 2
7 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 2
8 50.548.12.000. SPL. PLAIN WASHER - M12 4
9 50.006.12.000. NUT - M12X1.75 - GR.8 2
CONSISTING
*10 4H.10PM.30.0.00 RADIATOR DRAIN ASSEMBLY 1 OF SR.NO.
11 TO 16
ADAPTOR FOR DRAIN COCK (1/2"
11 3H.153.02.0.00 1
BSP MAIL)
12 50.506.14.000. PLAIN MACHINED WASHER - M14 2
13 50.009.14.000. LOCK NUT - M14X1.5 - GR.8 1

22
TITLE: - COOLING SYSTEM GROUP: - T4.10PK.01

6 8 7
9 6
9 5
8 8
5 9

12

15 2
14 3
11 13 16 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


14 3H.153.21.0.00 DRAIN COCK 1
15 3H.153.08.0.00 PLUG (1/2" BSP) FOR DRAIN COCK 1
SPRING BAND CLIP ( KLIPCO/
16 2H.112.01.0.00 1
NOMINAL DIA. 10 ) )

23
TITLE: - CRANK SHAFT PULLEY 4PK 135.3
GROUP: - T4.027.4
PCD

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CRANK PULLEY BOLT-UPDATED
1 03.016.02.0.00 1
(110MM)
WASHER (FOR CRANK PULLEY
2 03.016.03.0.00 1
BOLT) - UPDATED
CRANKSHAFT PULLEY (PCD 135.3 -
3 T4.027.07.0.PR 1
4PK)

24
TITLE: - CRNKSHAFT
GROUP: -T4.159.2
(WITH FILLET HARDENING)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRNKSHAFT ASSLY WITH GEAR
*1 T4.159.50.0.00 1 OF SR. NO. 2
(W/O PILOT BORE) & 4 TO 6
CRANKSHAFT (FINISH) NOT SUPPLIED
2 T4.159.04.0.00 1
(W/O PILOT BORE) LOOSE
3 T1.003.03.0.00 CRANKSHAFT GEAR 1
4 34.046.02.0.00 DOWEL 1
5 50.401.06.025. DOWEL PIN 1

25
TITLE: - CYLINDER HEAD
GROUP: - T4.215
(LOW SWIRL WITH MLS GASKET)

24 25
15 23 7
6 4
22
12

20
21 10
19 5
17
18
11
8
16
9
13
26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.215.30.0.PR CYLINDER HEAD ASSEMBLY 1 OF SR. NO. 2
& 15 TO 24
CONSISTING
SUB ASSEMBLY OF CYLINDER
*2 T4.215.20.0.PR 1 OF SR. NO. 3
HEAD (WITH VSI & VG) & 11 TO 13
CYLINDER HEAD ASSEMBLY CONSISTOF SR.
*3 T4.215.10.0.PR 1
WITH CORE PLUG NO. 4 TO 10
CYLINDER HEAD (FINISH) NOT SUPPLIED
4 T4.215.01.0.PR 1
(LOW SWIRL) LOOSE
5 F6.007.34.0.00 SEALING CAP 8
6 34.003.08.0.00 WASHER FOR ALU.PLUG. 4
CRANK SHAFT PLUG -
7 34.003.07.0.00 4
ALUMINIUM
8 50.508.29.000. COPPER WASHER (26X32) 3
9 50.602.24.000. PLUG 3
10 F6.001.54.0.00 SEALING CAP (26 DIN 443) 1
11 T1.016.02.9.00 VALVE GUIDE (S/F) 8
12 T1.057.02.9.00 VALVE SEAT INSERT INLET (S/F) 4

26
TITLE: - CYLINDER HEAD
GROUP: - T4.215
(LOW SWIRL WITH MLS GASKET)

24 25
15 23 7
6 4
22
12

20
21 10
19 5
17
18
11
8
16
9
13
26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


VALVE SEAT INSERT (S/F)
13 T1.057.03.9.00 4
EXHAUST (96DIA)
CONSISTING
*14 T1.057.90.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO.
15 & 16
15 T1.057.04.0.00 INLET VALVE (FOR 96 DIA) 4
16 T1.057.05.0.00 EXHAUST VALVE (FOR 96 DIA) 4
17 34.013.13.0.00 CUP FOR VALVE SPRING. 8
18 06.631.02.0.00 VALVE SEAL 8
19 02.022.13.0.00 VALVE SPRING 8
20 02.022.12.0.00 VALVE COLLET 8
21 02.022.11.0.00 VALVE CUP 8
22 50.506.10.000. PLAIN MACHINED WASHER - M10 4
23 50.010.10.075. STUD - M10X1.5X75 - 8.8 4
24 50.006.10.000. NUT - M10X1.5 - GR.8 4
25 T4.030.05.0.00 CYL. HEAD BOLT (GRADE :-12.9) 18
26 T4.030.09.0.00 CYLINDER HEAD GASKET (MLS) 1

27
TITLE: - CYLINDER LINER (FOR MLS GASKET) GROUP: - T1.058.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CYLINDER LINER ASSEMBLY
*1 T1.058.20.0.PR 1 OF SR.NO.
WITH O RING (MLS GASKET) 2 TO 3
CYLINDER LINER (FOR DIA 96 &
2 T1.058.02.0.00 1
MLS GASKET )
O RING FOR CYLINDER LINER
3 T1.002.04.0.00 2
(VITON)

28
TITLE: - DELIVERY TUBE GROUP: - T4.136

5
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.136.20.0.00 DELIVERY TUBE SUBASSEMBLY 1 OF SR. NO.
2&3
2 T4.136.01.0.00 DELIVERY TUBE 1
O RING - DELIVERY
3 03.012.02.0.00 2
TUBE(3X14,21508)
4 T4.136.02.0.00 CLAMP ( FOR DELIVERY TUBE) 1
5 50.003.08.010. SET SCREW - M8X1.25X10 - 8.8 1
6 50.506.08.000. PLAIN MACHINED WASHER - M8 1

29
TITLE: - DIFFUSER ASSEMBLY GROUP: -T4.206.2

10
6

5 7
8
8

7
3
9 1

8 2
4
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.206.11.0.00 EXHAUST DIFFUSER 1
BRACKET FOR EXHAUST
2 T4.206.12.0.00 1
DIFFUSER
3 T4.206.14.0.00 BRACKET FOR CAC PIPE 1
4 T4.122.34.0.00 SOCKET HEAD BOLT (M8X22) 3
5 F6.377.11.0.00 STUD M8 (COPPER COATED) 2
6 50.080.08.000. NUT (SS) - M8x1.25 2
7 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 6
8 50.506.08.000. PLAIN MACHINED WASHER - M8 13
JOINT (BETWEEN EXHAUST
9 T4.206.13.0.00 1
DIFFUSER & TURBO)
JOINT FOR ADAPTOR ON
10 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL

30
TITLE: - DIPSTICK (4R810TA) GROUP: - T4.209

1
.00
0.0
6.1
.03
03

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.209.10.0.PR DIPSTICK ASSEMBLY (4R810TA) 1
O RING - DIPSTICK (2X5,21515 OR
2 03.036.01.0.00 1
21511)

31
TITLE: - ENGINE MTG FOOT GROUP: - T4.077.1

3
3
4

1 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.077.01.0.00 ENGINE MTG. FOOT (ALT SIDE) 1
ENGINE MTG. FOOT
2 T4.077.02.0.00 1
(STARTER SIDE)
3 29.201.09.0.00 HARD WASHER (BAR) 4
4 50.052.20.060. SET BOLT-M20X60-10.9 4

32
TITLE: -ENGINE WIRING HARNESS GROUP: - T4.27PM.08

D6
D4
WATER TEMP.
FUEL LEVEL
SENSOR
SENSOR
E
ID
RS
EC D1
TO

D7
NN

LOP SWITCH
CO

SIGNAL
1
ENGINE
D9 CONTROL UNIT

4 STOP
D10 ST D3
SOLENOID AR
D8 TE
3 BODY
R
EARTHING
2 6 D5
CPS

5
8

OR
7

AT
TE 2
RN
AL D
SR.NO. PART NO. DESCRIPTION QTY. REMARKS
ENGINE WIRING HARNESS
1 T4.830.10.0.PR 1
ASSEMBLY.
2 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
3 50.506.08.000. PLAIN MACHINED WASHER - M8 5
CLIP FOR FLEXIBLE PIPE WITH
4 34.151.03.0.00 4
SLEEVE
5 22.118.01.0.00 RUBBER SLEEVE(12DIA) 2
6 24.083.01.0.00 RUBBER SLEEVE (20DIA) 2
RUBBER SLEEVE FOR
7 3H.905.05.0.00 1
TEMP.SWITCH / SENSOR
RUBBER SLEEVE 38X10 FOR PR
8 46.252.02.0.00 1
GAUGE SENDOR

33
TITLE: - EXHAUST MANIFOLD ASSEMBLY GROUP: - T4.122.4

4 6

5
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.122.23.0.PR EXHAUST MANIFOLD 1
2 T4.122.24.0.PR SOCKET HEAD BOLT (M8X50) 8
3 T4.122.31.0.PR STUD (M8 X 25) 3
JOINT ( FOR TURBO & EXHAUST
4 T4.122.12.0.00 1
MANIFOLD)
5 T1.026.03.0.00 SPACER (ID 8.5 X OD 13 X 29 L) 8
6 50.506.08.000. PLAIN MACHINED WASHER - M8 3
7 50.080.08.000. NUT (SS) - M8x1.25 3
GASKET (FOR EXHAUST
8 T1.026.02.0.00 4
MANIFOLD)

34
TITLE: - EXHAUST SILENCER FOR 4R SET GROUP: - 4H.792.60.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.792.60.0.PR EXHAUST SILENCER FOR 4R SET 1

35
TITLE: - EXHAUST SYSTEM GROUP: - T4.11PK.01

17
18
16
9
13
14
10
11
8
5
11 6

12 4
2
3

\\

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.11PM.10.0.00 EXPANSION BELLOW ASSEMBLY 1 OF SR.NO.
2 TO 6
2 2H.135.03.0.00 EXPANSION BELLOW (TWO PLY) 1
JOINT FOR ADAPTOR ON
3 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL
4 50.010.08.020. STUD - M8X1.25X20 - 8.8 2
5 50.006.08.000. NUT- M8X1.25 - GR.8 2
6 50.506.08.000. PLAIN MACHINED WASHER - M8 2
CONSISTING
FLANGES AND FASTENERS FOR
*7 T4.11PK.20.0.00 1 OF SR.NO.
EXHAUST PIPE 8 TO 14
JOINT FOR ADAPTOR ON
8 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL
9 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
10 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 2
11 50.548.08.000. SPL.PLAIN M/CED WASHER 4
12 50.006.08.000. NUT- M8X1.25 - GR.8 2
13 2H.154.04.0.00 SILENCER FLANGE VAVE 1

36
TITLE: - EXHAUST SYSTEM GROUP: - T4.11PK.01

17
18
16
9
13
14
10
11
8
5
11 6

12 4
2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FLANGE FOR 2.0" FLEXIBLE
14 34.265.03.0.00 1
EXHAUST PIPE
CONSISTING
*15 T4.11PM.30.0.00 EXHAUST SILENCER ASSEMBLY 1 OF SR.NO.
16 TO 18
16 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
17 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 4
18 50.548.10.000. SPECIAL PLAIN WASHER - M10 4

37
TITLE: -FAN AND SPACER ASSEMBLY GROUP: -T4.03PM.02

7
6

8
5 2

1
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


22 INCH PLASTIC FAN ASSLY
1 T4.101.03.0.00 1
(WITH ADAPTOR)
2 T4.131.11.0.00 FAN SPACER (70 mm) 1
SOCKET HEAD CAP SCREW -
3 50.076.06.040 5
M6X040 - 12.9
4 50.506.06.000 PLAIN MACHINED WASHER - M6 5
5 50.003.08.030 SET SCREW - M8X1.25X30 - 8.8 4
6 50.506.08.000 PLAIN MACHINED WASHER - M8 4
7 50.006.08.000 NUT- M8X1.25 - GR.8 4
8 50.505.08.000 SPRING WASHER - M8 4

38
TITLE: - FLYWHEEL & FLYWHEEL HOUSING
GROUP: - T4.04PM.01
(4R810)

7 6
8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
FLYWHEEL AND STARTER RING
*1 T4.075.50.0.00 1 OF SR. NO.
ASSEMBLY 2&3
2 T4.075.02.0.00 FLYWHEEL FOR PG APPLICATION 1
STARTER RING 121 TEETH, 3.175
3 03.035.02.0.00 1
MODULE
4 34.046.07.0.00 FLYWHEEL BOLT M14x1.5x45 (10.9) 6
5 34.046.02.0.00 DOWEL 1
6 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2
FLYWHEEL HOUSING FOR PG-
7 T4.076.02.0.00 1
SAE3
8 F6.508.03.0.00 HARD WASHER(12 ID) 8
SET SCREW
9 50.051.12.050. 8
M12 X 1.75 X 50 L 10.9 G

39
TITLE: - FLYWHEEL END FOOT
GROUP: - 03.057.1
(FOR SAE 3 HOUSING)

1 1
4 4

3 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 4
ENGINE MOUNTING FOOT FOR
2 02.532.03.0.00 1
FWE (STARTER SIDE)
ENGINE MOUNTING FOOT FOR
3 02.532.04.0.00 1
FWE (FUEL PUMP SIDE)
4 50.506.10.000. PLAIN MACHINED WASHER - M10 4

40
TITLE: - FUEL FILTER AND MTG
GROUP: - T4.174.2
(62.5 KVA CPCB STAGE1)

1 2 7
8

6
2
11

10
7 8

6 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BRACKET FOR SPINON FILTER
1 T4.174.01.0.00 1
MOUNTING (BSIII)
2 50.506.10.000. PLAIN MACHINED WASHER - M10 4
SPIN ON FUEL FILTER (TWIN CONSISTING
*3 3H.132.10.0.00 1
BOWL, 0.6 LIT.) OF 4 TO 8
4 3H.132.01.0.00 PRIMARY ELEMENT 1
5 3H.132.02.0.00 SECONDARY ELEMENT 1
6 3H.132.03.0.00 SEALING RING (FUEL FILTER) 2
7 50.504.04.000. BANJO BOLT - M14X1.5 2
8 50.508.12.000. COPPER WASHER (14X20) 4
9 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 2
10 50.006.10.000. NUT - M10X1.5 - GR.8 2
11 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2

41
TITLE: - FUEL INJECTION PUMP FOR 83 HP @
GROUP: - T4.070.4
1500 RPM CPCB II

6 5 1
18

19

8 4

3
2

16 6
13
7 4
11
12
14
15 11
17
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FIP FOR 4R810 TA 83 HP@1500RPM
1 T4.143.07.0.00 1
CPCBII (EA 40 2794 00 00 )
JOINT FOR FUEL PUMP
2 34.016.12.0.00 1
(NON ASBESTOS)
SPECIAL BANJO BOLT(L.O.SUPPLY
3 03.660.07.0.00 2
TO PUMP)
4 50.508.07.000 COPPER WASHER (10X14) 4
5 50.504.04.000 BANJO BOLT - M14X1.5 2
6 50.508.12.000 COPPER WASHER (14X20) 4
BANJO BOLT WITH STRAINER (2
7 34.016.15.0.00 1
443 456 900)
8 T4.070.02.0.00 OIL SUPPLY PIPE 1
ASSLY OF SPEED ADJUSTMENT CONSISTING
*9 03.065.30.0.00 UNIT S/F PUMP MOUNTED STOP 1 OF SR.NO.
SOLENOID 10 TO 13
10 4H.122.02.0.00 BAR FOR SPEED ADJUSTMENT 1
11 03.065.04.0.00 KNURLED NUT 2
12 03.065.05.0.00 SPHERICAL WASHER 2
13 50.006.06.000 NUT - M6X1 - GR.8 1
14 50.506.06.000 PLAIN MACHINED WASHER - M6 2

42
TITLE: - FUEL INJECTION PUMP FOR 83 HP @
GROUP: - T4.070.4
1500 RPM CPCB II

6 5 1
18

19

8 4

3
2

16 6
13
7 4
11
12
14
15 11
17
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


15 50.036.03.001 SPLIT COTTER PIN - 1/16"X1/2" 1
16 50.003.06.016 SET SCREW - M6X1X16 - 8.8 2
O RING - DIPSTICK (2X5,21515 OR
17 03.036.01.0.00 2
21511)
18 03.001.25.0.00 WASHER(FOR FUEL PUMP MTG) 4
19 50.006.10.000 NUT - M10X1.5 - GR.8 4

43
TITLE: - FUEL PIPING GROUP: - T4.15PM.01

10
9
6
13 15
7 11 3
14 12 4
6
4 1
8
3 4
3 4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PIPE
1 T4.241.01.0.PR 1
(PRE-FILTER TO TANK UNIT)
FUEL PIPE
2 T4.241.02.0.PR 1
(PRE FILETR TO FEED PUMP)
3 50.504.04.000. BANJO BOLT - M14X1.5 3
4 50.508.12.000. COPPER WASHER (14X20) 6
5 47.278.01.0.00 WATER SAPARATOR 1
SPACER FOR LEAK OFF
6 T4.053.22.0.PR 1
MOUNTING
7 T4.053.23.0.PR MUD FILTER BRACKET 1
8 T4.053.24.0.PR FUEL PIPE (MUD FILTER TO FIP) 1
9 50.003.08.050. SET SCREW - M8X1.25X50 - 8.8 1
10 50.506.08.000. PLAIN MACHINED WASHER - M8 1
11 50.506.10.000. PLAIN MACHINED WASHER - M10 2
12 50.506.12.000. PLAIN MACHINED WASHER - M12 2
13 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 2
14 50.006.12.000. NUT - M12X1.75 - GR.8 2
15 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 2

44
TITLE: - FUEL PIPING (4R810TA 62.5 KVA) GROUP: - T4.201.3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.201.05.0.PR FUEL PIPE (FUEL FILTER TO PUMP) 1
FUEL PIPE
2 T4.201.06.0.PR 1
(FEED PUMP TO FUEL FILTER )

45
TITLE: - FUEL PUMP GEAR GROUP: - T1.011

2
1

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T1.011.01.0.00 FUEL PUMP GEAR 1
2 T1.011.03.0.00 HUB FOR FUEL PUMP FEAR 1
3 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3
4 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3

46
TITLE: - FUEL PUMP GEAR COVER
ASSEMBLY (4R810T WITH INLINE GROUP: - T4.182.2
FUEL PUMP) AL MAKE

4
5

4
5

3
4

2
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ASSEMBLY OF FUEL PUMP COVER
*1 T4.182.50.0.PR 1 OF SR.NO.
(4R810T WITH INLINE FUEL PUMP) 2 TO 3
COVER PLATE (ALUMINIUM) FOR
2 T4.182.03.0.PR FUEL PUMP GEAR (FINISH) (4R810T 1
WITH INLINE FUEL PUMP)
3 4H.373.02.0.00 ORING FOR FUEL PUMP COVER 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 3
5 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
6 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1

47
TITLE: - FUEL TANK UNIT ASSEMBLY GROUP: - 06.22PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL TANK UNIT S/F 180
1 4H.1649.24.0.00 1
EFFECTIVE TANK HEIGHT
2 50.003.05.020. SET SCREW - M5X0.8X20 - 8.8 4
3 50.506.05.000. PLAIN MACHINED WASHER - M5 4

48
TITLE: - GEAR CASING GROUP: - T4.183.2

6
4
9
3

2
7
8

5
6
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


GEAR CASING (FINISH)
1 T4.183.05.0.PR 1
(W/O OIL FILLING BODY)
2 T4.183.06.0.PR TIMING POINTER 1
SEALING WASHER
3 F6.040.01.0.00 1
(FOR OIL FILLING CAP)
4 F6.040.04.0.00 OIL FILLER CAP 1
5 03.013.06.0.00 OIL SEAL (65X85X13)(CR MAKE) 1
6 50.506.08.000. PLAIN MACHINED WASHER - M8 12
7 50.506.06.000. PLAIN MACHINED WASHER - M6 2
8 50.003.06.010. SET SCREW - M6X1X10 - 8.8 2
9 50.002.08.065. SET BOLT - M8X1.25X65 - 8.8 8
10 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 4

49
TITLE: - HIGH PRESSURE PIPE SET GROUP: -T4.013.5

10 4

16
6
27 12

26
11 24
22
17 5
23
18

24
26 27
19

23
25 25
7
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.013.220.0.PR HIGH PRESSURE PIPE ASSEMBLY 1 OF SR.NO.-2, 8,
14, 20, 23 TO 25
CONSISTING
*2 T4.013.230.0.PR HIGH PRESSURE PIPE (CYL. 1) 1 OF SR.NO.-3
CONSISTING
*3 T4.013.210.0.00 H.P.PIPE (DIA 6.35x ID 1.8) 1 OF SR. NO.
4 TO 7
NOT SUPPLIED
4 DV0.021.102.0.00 HIGH PRESSURE PIPE (6.35 X 1.8) 1
LOOSE
NOT SUPPLIED
5 3H.101.13.0.00 SLEEVE (10 X 15) 2
LOOSE
UNION NUT M14 X 1.5 NOT SUPPLIED
6 3H.101.12.0.00 1
(INJECTOR SIDE) LOOSE
NOT SUPPLIED
7 3H.101.11.0.00 UNION NUT M12 X 1.5 (PUMP SIDE) 1
LOOSE
CONSISTING
*8 T4.013.150.0.00 HIGH PRESSURE PIPE (CYL. 2) 1
OF SR.NO.-9

50
TITLE: - HIGH PRESSURE PIPE SET GROUP: - T4.013.5

10 4

16
6
27 12

26
11 24
22
17 5
23
18

24
26 27
19

23
25 25
7
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*9 T4.013.210.0.00 H.P.PIPE (DIA 6.35x ID 1.8) 1 OF SR. NO.
10 TO 13
NOT SUPPLIED
10 DV0.021.102.0.00 HIGH PRESSURE PIPE (6.35 X 1.8) 1 LOOSE
NOT SUPPLIED
11 3H.101.13.0.00 SLEEVE (10 X 15) 2
LOOSE
UNION NUT M14 X 1.5 NOT SUPPLIED
12 3H.101.12.0.00 1
(INJECTOR SIDE) LOOSE
NOT SUPPLIED
13 3H.101.11.0.00 UNION NUT M12 X 1.5 (PUMP SIDE) 1 LOOSE
CONSISTING
*14 T4.013.160.0.00 HIGH PRESSURE PIPE (CYL. 3) 1 OF SR.NO.-15
CONSISTING
*15 T4.013.210.0.00 H.P.PIPE (DIA 6.35x ID 1.8) 1 OF SR. NO.
16 TO 16
NOT SUPPLIED
16 DV0.021.102.0.00 HIGH PRESSURE PIPE (6.35 X 1.8) 1
LOOSE
NOT SUPPLIED
17 3H.101.13.0.00 SLEEVE (10 X 15) 2
LOOSE

51
TITLE: - HIGH PRESSURE PIPE SET GROUP: - T4.013.5

10 4

16
6
27 12

26
11 24
22
17 5
23
18

24
26 27
19

23
25 25
7
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


UNION NUT M14 X 1.5 NOT SUPPLIED
18 3H.101.12.0.00 1
(INJECTOR SIDE) LOOSE
NOT SUPPLIED
19 3H.101.11.0.00 UNION NUT M12 X 1.5 (PUMP SIDE) 1 LOOSE
CONSISTING
*20 T4.013.170.0.00 HIGH PRESSURE PIPE (CYL. 4) 1 OF SR.NO.-21
CONSISTING
*21 T4.013.210.0.00 H.P.PIPE (DIA 6.35x ID 1.8) 1 OF SR. NO.
22 TO 25
NOT SUPPLIED
22 DV0.021.102.0.00 HIGH PRESSURE PIPE (6.35 X 1.8) 1 LOOSE
NOT SUPPLIED
23 3H.101.13.0.00 SLEEVE (10 X 15) 2 LOOSE
UNION NUT M14 X 1.5 NOT SUPPLIED
24 3H.101.12.0.00 1
(INJECTOR SIDE) LOOSE
NOT SUPPLIED
25 3H.101.11.0.00 UNION NUT M12 X 1.5 (PUMP SIDE) 1
LOOSE
H. P. PIPE CLAMP ASSEMBLY
23 T4.013.180.0.00 1
(F.W.E.)

52
TITLE: - HIGH PRESSURE PIPE SET GROUP: - T4.013.5

10 4

16
6
27 12

26
11 24
22
17 5
23
18

24
26 27
19

23
25 25
7
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


H. P. PIPE CLAMP ASSEMBLY
24 T4.013.190.0.00 1
(CENTER)
25 T4.013.200.0.00 H. P. PIPE CLAMP ASSEMBLY (G.E) 1
26 50.506.08.000 PLAIN MACHINED WASHER - M8 3
27 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 3

53
TITLE: - iEGR CAMSHAFT FOR 4R810TA
GROUP: - T4.128.3
CPCB II

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.128.40.0.PR CAMSHAFT SUB ASSLY 1 OF SR. NO.
2 TO 6
iEGR CAMSHAFT FOR 4R810TA
2 T4.128.04.0.PR CPCB-II (WITH 2 MM SECONDARY 1
LIFT)
3 T1.006.02.0.00 CAM GEAR 1
4 T1.006.03.0.00 THRUST PLATE 1
5 50.506.08.000. PLAIN MACHINED WASHER - M8 2
6 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2

54
TITLE: - INJECTOR FOR 4R810TA ENGINE GROUP: - T4.074.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INJECTOR FOR 4R810TA CPCB II -
1 4H.1429.18.0.PR NHA : E080 2436 00 00 (NOZZLE : B 1
433 391 932)

55
TITLE: -INLET MANIFOLD 4R810TA
GROUP: - T4.009.6
(SUITABLE FOR COLD START)

3 2
5

3 7
4 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.009.15.0.PR INLET MANIFOLD (COLD SIDE) 1
2 T1.025.02.0.00 JOINT FOR INLET MANIFOLD 4
3 50.506.08.000 PLAIN MACHINED WASHER - M8 8
4 50.002.08.095 SET BOLT - M8X1.25X95 - 8.8 7
5 50.002.08.060 SET BOLT - M8X1.25X60 - 8.8 1
6 F6.156.09.0.00 PLUG (HEXAGONAL SOCKET) 1
7 50.508.38.000 COPPER WASHER (38X44) 1
JOINT FOR AIR INLET PIPE
8 4H.223.11.0.00 1
( ARMSTRONG TS9013 )

56
TITLE: -INTERMEDIATE GEAR FOR TURBO GROUP: - T4.153

4
5

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 T4.153.10.0.00 ASSLY OF INTERMEDIATE GEAR 1 OF SR. NO.
2&3
NOT SUPPLIED
2 T4.153.01.0.00 INTERMEDIATE GEAR FOR TURBO 1 LOOSE
BUSH ( INTERMEDIATE GEAR)
3 T1.010.02.0.00 1
(S/F)
4 T1.010.03.0.00 GEAR SUPPORT( FINISHED) 1
5 2H.038.02.0.00 THRUST WASHER 1
RETAINING PLATE
6 T1.010.04.0.00 1
INTERMEDIATE GEAR
7 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 3

57
TITLE: - K OIL PREMIUM 15 W 40 CI4 GROUP: - 82.110.16.1.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*1 82.110.16.1.00 K OIL PREMIUM 15 W 40 CI4 11.5
ILLUSTRATED

58
TITLE: - KIT GROUP S/F CANOPY
GROUP: - 4H.104.4
(4RTA - CPCB II)

3
1 2

4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SS LEFT HAND HINGE FOR
1 3H.408.90.0.00 4
CANOPY
LEFT HAND LOCK WITH CATCHER
2 6H.623.30.0.00 2
FOR 50MM THK FOAM CANOPY
SS RIGHT HAND HINGE FOR
3 3H.408.91.0.00 4
CANOPY
RIGHT HAND LOCK WITH
4 6H.623.25.0.00 CATCHER FOR 50MM THK FOAM 2
CANOPY
RAD WATER FILL CAP WITH
5 3H.408.31.0.00 1
RUBBER SEAL FOR CANOPY
HANDLE FOR DOOR NOT
*6 D3.331.09.0.00 1
(DARSHNA PART NO.DHP110) ILLUSTRATED

59
TITLE: - LEAK OF PIPE ASSEMBLY (62.5 KVA) GROUP: - T4.053.3

7
8

4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.053.21.0.PR LEAK OFF PIPE 1
LEAK OFF PIPE ASSEMBLY
2 T4.053.25.0.PR 1
(FWE)
CLAMP ASSEMBLY CONSISTING
*3 F6.4012.50.0.PR 1
(FOR 10 O.D. L.P. PIPE) OF SR. NO.4,5
4 4H.031.07.0.00 RUBBER SLEEVE 1
5 DV2.086.157.0.PR CLAMP FOR FUEL PIPE 1
MOUNTING CLAMP
6 DV0.073.31.0.00 1
FOR NORMA PIPE
7 50.506.08.000. PLAIN MACHINED WASHER - M8 2
8 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2

60
TITLE: -LEVEL 1 KG934 CONTROLLER AND
GROUP: - 4H.16PK.16
CONNECTOR ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


KG934 CONTROLLER WITH 4-20MA
1 02.026.04.0.PR 1
UPDATED VERSION IS 3.0.4G
CONNECTOR ASSEMBLY FOR CONSISTING
*2 2H.241.60.0.00 CONTROL PANEL WITH KG934 1 OF SR.NO.
UNIT 2 TO 9
6 PIN CONNECTOR MOLEX MAKE
NOT
*3 KV8.853.13.0.00 (TYPE MOLEX 5557- 06R) WITH 1 ILLUSTRATED
FEMALE PINS
2PIN CONNECTOR MOLEX MAKE
NOT
*4 KV8.853.11.0.00 (TYPE MOLEX 5557- 02R) WITH 1 ILLUSTRATED
FEMALE PINS
14 PIN CONNECTOR MOLEX MAKE
NOT
*5 KV8.853.17.0.00 (TYPE MOLEX 5557- 014R) WITH 1
ILLUSTRATED
FEMALE PINS
4 PIN CONNECTOR MOLEX MAKE
NOT
*6 KV8.853.14.0.00 (TYPE MOLEX 5557- 04R) WITH 1
ILLUSTRATED
FEMALE PINS
POWER MATE CONNECTOR 4 PIN
*7 4H.971.16.0.00 1
(MALE CONNECTOR FEMALE PINS)

61
TITLE: - LEVEL 1 KG934 CONTROLLER AND
GROUP: - 4H.16PK.16
CONNECTOR ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUGS SUITABLE FOR ALL MOLEX NOT
*8 2H.894.16.0.00 30
CONNECTORS OF KG934 UNIT ILLUSTRATED
LUG SUITABLE FOR POWERMATE NOT
*9 2H.894.17.0.00 4
CONNECTORS OF KG934 UNIT ILLUSTRATED

62
TITLE: - LIFTING HOOK GROUP: - T1.045.4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T1.045.01.0.00 LIFTING HOOK 2
2 50.002.12.025. SET BOLT - M12X1.75X25 - 8.8 2
3 50.506.12.000. PLAIN MACHINED WASHER - M12 2

63
TITLE: - LUB OIL PIPING ASSEMBLY GROUP: - T4.118.5

7
5
8 2
10
9 1

13

6
4
12
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


DRAIN PIPE ASSEMBLY
1 T4.118.39.0.PR 1
(FOR TURBO)
2 T4.118.38.0.PR LUB OIL SUPPLY PIPE FOR TURBO 1
ADAPTOR ASSEMBLY FOR TURBO
3 4H.132.13.0.00 1
DRAIN ( CRANKCASE SIDE )
JOINT FOR ADAPTOR
4 4H.132.31.0.00 1
CRANKCASE SIDE
5 T4.118.41.0.PR JOINT FOR TURBO DRAIN PIPE 1
HOSE CLIP (30 MM) For
6 50.519.06.000. 2
48.019.02.0.00, 40.149.02.0.00
ADAPTOR (M16 TO M12)
7 T4.119.11.0.00 1
FOR TURBO OIL INLET
8 50.508.10.000. COPPER WASHER (12X18) 1
9 50.003.06.025. SET SCREW - M6X1X25 - 8.8 2
10 50.506.06.000. PLAIN MACHINED WASHER - M6 2
11 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
12 50.506.08.000. PLAIN MACHINED WASHER - M8 2
13 T4.118.03.0.00 HOSE ( 21.5 ID X 32 OD, 50 LONG) 1

64
TITLE: - LUB OIL PUMP (4R810 TURBO)
GROUP: - T4.067.3
(FOR 1500 RPM)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.067.90.0.00 LUB OIL PUMP ASSEMBLY 1
2 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 2
3 50.506.08.000. PLAIN MACHINED WASHER - M8 2

65
TITLE: - LUB OIL SUMP (SHEET METAL FOR
GROUP: - T4.054.2
PG APPLICATION)

8 9
7 10

5
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUB OIL SUMP ASSEMBLY WITH CONSISTING
*1 T4.054.10.0.00 INFORCEMENT PLATE (SHEET 1 OF SR. NO.
METAL FOR PG APPLICATION) 2 TO 3,6
LUB OIL SUMP (PRESSED SHEET
2 T4.054.03.0.00 1
METAL)
CONSISTING
*3 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1 OF SR. NO.
4 TO 5
4 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
5 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
REINFORCEMENT PLATES ( 4R810
6 T4.054.04.0.00 1
SHEET METAL SUMP)
SOCKET HEAD SCREW -
7 50.011.08.020. 24
M8X1.25X20 - 8.8
WASHER(SHEET METAL
8 06.074.16.0.00 25
L.O.SUMP)
9 50.010.08.020. STUD - M8X1.25X20 - 8.8 1
10 50.006.08.000. NUT- M8X1.25 - GR.8 1

66
TITLE:-LUBE OIL COOLER, HEADER & FILTER
GROUP: - T4.116.1
(SUITABLE FOR 8 PLATE COOLER)

4
15
7

17
3
18
10
12
17
11 19 5

8
17
14 20 9
13
16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUBE OIL HEADER & ADAPTOR CONSISTING
*1 T4.116.60.0.00 SUB ASSLY (SUITABLE FOR 8 1 OF SR. NO.
PLATE COOLER) 2 & 15
LUBE OIL HEADER & COOLER SUB CONSISTING
*2 T4.116.50.0.00 ASSLY (SUITABLE FOR 8 PLATE 1 OF SR. NO.
COOLER) 3 TO 6
JOINT FOR LUB OIL COOLER (NON
3 3H.007.13.0.00 2
ASBESTOS GASKET)
4 4H.144.05.0.00 LUB OIL COOLER ( 8 PLATES ) 1
SOCKET HEAD SCREW -
5 50.011.08.035. 4
M8X1.25X35 - 8.8
CONSISTING
L.O. COOLER AND HEADER ASSLY
*6 T4.116.40.0.00 1 OF SR. NO.
(SUITABLE FOR 8 PLATE COOLER) 7 TO 14
HEADER FOR LUB OIL COOLER &
7 T4.116.09.0.00 FILTER (FINISH) (SUITABLE FOR 8 1
PLATE COOLER)
8 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
9 50.508.11.000. COPPER WASHER (14X18) 1
10 50.508.07.000. COPPER WASHER (10X14) 2

67
TITLE:-LUBE OIL COOLER, HEADER & FILTER
GROUP: - T4.116.1
(SUITABLE FOR 8 PLATE COOLER)

4
15
7

17
3
18
10
12
17
11 19 5

8
17
14 20 9
13
16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


11 50.508.18.000. COPPER WASHER (20X24) 1
12 50.602.10.000. CORE PLUG 2
13 50.602.14.000. PLUG (M14X1.5) 1
14 50.602.18.000. CORE PLUG 1
15 T4.116.07.0.00 JOINT FOR LUB. OIL HEADER 1
SPIN ON FILTER FOR
16 04.270.01.0.00 1
LUBRICATING OIL
17 50.506.08.000. PLAIN MACHINED WASHER - M8 6
18 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 3
19 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 2
20 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 1

68
TITLE: - LUBE OIL DRAIN ARRANGEMENT GROUP: - T4.14PM.01

10 8
9 7
4

3
11
1
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.508.17.000. COPPER WASHER (18X24) 2
2 50.504.06.000. BANJO BOLT - M18X1.5 1
3 3H.153.11.0.00 DRAIN COCK 1
4 50.519.04.000. WORM DRIVE HOSE CLIP (25 MM) 1
LUB. OIL DRAIN HAND PUMP
5 3H.345.10.0.00 ASSEMBLY (SAM INTEGRATION 1
PVT. LTD, PUNE)
ADAPTOR FOR OIL SUMP (MALE,
6 3H.147.04.0.00 1
BENJO TYPE)
ADAPTOR FOR OIL SUMP (MALE
7 3H.147.03.0.00 1
BOTH SIDE TYPE)
8 T4.241.03.0.PR DRAIN PIPE 1
9 50.506.08.000. PLAIN MACHINED WASHER - M8 1
10 50.003.08.018. SET SCREW - M8X1.25X18 - 8.8 1
11 2H.028.03.0.00 CLIP FOR BREATHER PIPE. 1

69
TITLE: - LUBE OIL SUCTION TUBE
GROUP: - T4.126.1
ASSEMBLY (4R810T)

11
2
3 7

10 8

6
5 11
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
SUCTION TUBE ASSLY COMPLETE
*1 T4.126.40.0.00 1 OF SR. NO.
(4R810T) 2 TO 7
SUCTION TUBE SUB ASSLY
2 T4.126.30.0.00 1
(4R810T)
CLAMP STRAP RH (4R810T
3 T4.126.08.0.00 1
SUCTION TUBE)
4 50.003.06.014. SET SCREW - M6X1X14 - 8.8 2
5 50.507.06.000. PLAIN PUNCHED WASHER - M6 4
6 50.006.06.000. NUT - M6X1 - GR.8.8 2
CLAMP STRAP LH (4R810T
7 T4.126.09.0.00 1
SUCTION TUBE)
GASKET (LUBE OIL PUMP &
8 T4.126.07.0.00 1
SUCTION TUBE)
9 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
10 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
11 50.507.08.000. PLAIN PUNCHED WASHER - M8 4

70
TITLE: -MAGNETIC PICKUP ASSEMBLY. GROUP: -4H.01PM.30.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


MAGNETIC PICK UP 16X1.5
THREADING (UNITCH MAKE) FOR
1 F6.741.16.0.00 1
250 KVA WITH 110 SERIES MSSL
CON.
2 50.506.16.000. PLAIN MACHINED WASHER - M16 1

71
TITLE: - OIL SEAL HOUSING (FOR CR SEAL) GROUP: - T4.033

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.033.01.0.00 OIL SEAL HOUSING (MACHINING) 1
2 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 8
3 50.506.08.000. PLAIN MACHINED WASHER - M8 8
4 T4.033.02.0.00 OIL SEAL (CR MAKE) 1

72
TITLE: - PISTON ASSEMBLY FOR 4R810TA
GROUP: - T4.216
CPCB II ENGINE

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
PISTON ASSEMBLY FOR 4R810TA
*1 T4.216.10.0.PR 1 OF SR.NO.
CPCB II ENGINE 2 TO 5
4R810 TA PISTON FOR CPCB II
2 T4.202.13.0.PR 1
PROPOSAL 2
4R810 TA PISTON PIN FOR CPCB II
3 T4.202.15.0.PR 1
PROPOSAL 1
4 50.502.32.000. CIRCLIP INTERNAL - 32 MM 2
CONSISTING
PISTON RING SET FOR 4R810TA
*5 T4.202.10.0.PR 1 OF SR.NO.
CPCB II ENGINE 6 TO 8
TOP COMPRESSION RING FOR
6 T4.202.11.0.PR 1
4R810T/TA CPCB II
PISTON TAPER COMPRESSION
7 T4.202.09.0.PR 1
RING (FOR 4R810 TA CPCB I)
CHROME COMFORMABLE OIL
8 T4.202.04.0.00 1
RING FOR 4R810 TC ENGINE

73
TITLE: - POLY V BELT (4PK EPDM) FOR
GROUP: - T4.134.1
4R810TA

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.134.03.0.PR POLY V BELT (4PK 1158 EPDM) 1

74
TITLE: -PUSH ROD AND TAPPET GROUP: - T1.020

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T1.020.01.0.00 PUSH ROD 1
2 02.024.01.0.00 VALVE TAPPET 1

75
TITLE: - RADIATOR ASSEMBLY GROUP: - T4.103.10.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.103.10.0.00 RADIATOR ASSEMBLY 1

76
TITLE: - RELAY BOX MOUNTING GROUP: - T4.473.1

1
4
3

2
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BRACKET FOR RELAY BOX
1 T4.473.01.0.PR 1
MOUNTING
2 50.506.08.000 PLAIN MACHINED WASHER - M8 6
3 50.003.08.015 SET SCREW - M8X1.25X15 - 8.8 2
4 50.003.08.020 SET SCREW - M8X1.25X20 - 8.8 2
5 50.006.08.000 NUT- M8X1.25 - GR.8 2

77
TITLE: -ROCKER COVER GROUP: - T4.015

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.015.01.0.00 ROCKER COVER 1
2 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 9
3 50.506.08.000. PLAIN MACHINED WASHER - M8 9
JOINT FOR ROCKER COVER
4 T4.015.03.0.00 1
(STEEL REINFORCED)

78
TITLE: - SENSOR AND GAUGES GROUP: -4H.01PM.06

3
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
WATER TEMPERATURE SENSOR
*1 4H.01PM.10.0.00 1 OF SR.NO.-
ASSEMBLY 2&3
SENSOR UNIT(FOR ELEC TEMP
2 46.085.02.0.00 1
GAUGE)
3 50.508.12.000. COPPER WASHER (14X20) 1
CONSISTING
GEMS LOP SENSOR WITH
*4 02.092.15.. 1 OF SR.NO.-
ADAPTOR 5 TO 7
4-20 mA LUBE OIL PRESSURE
5 DV0.812.11.0.00 SENSOR GEMS MAKE 3100 1
SERIES
ADAPTOR FOR L.O. PRESSURE
6 4H.235.01.0.00 1
SENSOR ( M10 X 1.5 X 1/8" NPTF)
7 50.508.08.000. COPPER WASHER (10X16) 1

79
TITLE: - SET OF STICKERS GROUP: - T4.23PM.02

2
3 4
KOEL 5
GREEN 6 7
BY
KIRLOSKAR
880 633 4433
1800 233 3344

8 10
9
11
! 12 13

14 16
15
18
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
SET OF STICKERS FOR WATER
*1 T4.075.20.0.00 1 OF SR.NO.
COOLED ENGINE 2 TO 16
STICKER FOR KOEL GREEN LOGO
2 2H.075.21.0.PR 2
-A
3 2H.075.23.0.PR KOEL (STICKER WORD)-A 3
4 2H.181.04.0.00 FLU GAS (STICKER WORD) 1
5 2H.181.08.0.00 STICKER FOR "COOLANT DRAIN" 1
6 2H.181.09.0.00 STICKER FOR "BREATHER" 1
7 2H.181.26.0.PR STICKER FOR "DO'S AND DON'T'S 1
8 2H.181.13.0.00 STICKER FOR "FRESH AIR" 1
9 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
CANOPY LIFTING
10 38.065.72.0.00 2
STICKER_SMALL
11 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
12 38.065.06.0.00 STICKER FOR "DIESEL'' 1
13 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
14 38.065.13.0.00 STICKER FOR "EARTHING" 2

80
TITLE: - SET OF STICKERS GROUP: - T4.23PM.02

2
3 4
KOEL 5
GREEN 6 7
BY
KIRLOSKAR
880 633 4433
1800 233 3344

8 10
9
11
! 12 13

14 16
15
18
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


15 38.065.09.0.00 STICKER FOR "WATER DRAIN'' 1
16 38.065.74.0.00 DANGER STICKER 1
17 2H.075.25.0.PR KOEL LOGO GREEN BAND-A (4.5M) 2
18 2H.075.41.0.PR RECOVERY BOTTEL STICKER 1

81
TITLE: - STARTER ASSEMBLY GROUP: - T4.06PM.01

2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


MICO STARTER 12VDC 2.7KW
1 2H.301.02.0.PR SUITABLE FOR - 20 deg. WITH 1
ALUMINIUM FLANGE
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3
3 50.506.10.000. PLAIN MACHINED WASHER - M10 3

82
TITLE: - SUCTION HOSE ASSY GROUP: - T4.08PM.02

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOSE / PVC PIPE FOR AIR
1 T4.191.12.0.PR CLEANER (AIR CLEANER TO 1
CANOPY PARTITION)
2 06.713.03.0.00 T- BOLT CLAMP ( 90 MM) 2
3 T4.191.16.0.PR HOSE FOR PVC PIPE 1

83
TITLE: - SUCTION TUBE GROUP: - T4.130.1

1
2
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 T4.130.03.0.PR SUCTION PIPE FOR WATER PUMP 1
JOINT BET SUCTION PIPE & GEAR
2 T4.130.02.0.00 1
COVER
3 50.506.08.000. PLAIN MACHINED WASHER - M8 2
4 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 1
5 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1

84
TITLE: - TAIL PIPE & MOUNTING FASTENERS GROUP: - 3H.21PK.02

3
4

2
4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.775.06.0.PR SILENCER FLANGE TYPE D 1
2 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
3 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 4
4 50.548.10.000. SPECIAL PLAIN WASHER - M10 8
5 50.006.10.000. NUT - M10X1.5 - GR.8 4

85
TITLE: - THERMOSTAT HOUSING & ASSLY
GROUP: - T4.132.5
(4R810TA ENGINE)

7
5
8
3

12 9
10

14
6
13
11
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


THERMOSTAT & HOUSING CONSISITNG
*1 T4.132.60.0.PR ASSEMBLY (M14 TAPPING BOTH 1 OF SR. NO.
SIDES) 2 TO 10
THERMOSTAT HOUSING (M14
2 T4.132.02.0.PR 1
TAPPING BOTH SIDES)
THERMOSTAT ELEMENT(74 DEG) -
3 39.040.09.0.00 1
WTIL NO.DEV358
JOINT FOR THERMOSTAT COVER
4 4H.053.08.0.00 1
(METTALIC)
5 4H.096.03.0.00 THERMOSTAT COVER, TOP OPEN 1
6 T4.130.04.0.PR HOSE PIPE 1
7 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
8 50.506.08.000. PLAIN MACHINED WASHER - M8 4
9 4H.040.08.0.00 PLASTIC PLUG M14 1
10 50.508.11.000. COPPER WASHER (14X18) 1
11 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 2
12 T4.031.02.0.00 JOINT FOR THERMOSTAT HOUSING 1
13 50.506.08.000. PLAIN MACHINED WASHER - M8 2
14 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 2

86
TITLE: - TURBO BACKHOE 4R810 CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP

35
28
24 4 29
23 27
36 21

20
26 31
25 30
17

15 12 11
22
5 18

16 7
19 32
9

14 6 34
10 8 13 33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRANKCASE ASSEMBLY
*1 T4.203.100.0.00 1 OF SR. NO.2,
SUITABLE FOR INLINE FIP 20 TO 26
CRANK CASE WITH BUSH & CONSISTING
*2 T4.203.90.0.00 BEARINGS (SUITABLE FOR INLINE 1 OF SR. NO.3,
FIP) 15 TO 19
CONSISTING
CRANK CASE WITH BRG. CAPS
*3 T4.203.80.0.00 1 OF SR. NO.
(SUITABLE FOR INLINE FIP) 4 TO 14
CRANKCASE FINISH ( 4R810
NOT SUPPLIED
4 T4.203.02.0.00 TURBO BACKHOE SUITABLE FOR 1
LOOSE
INLINE FIP)
5 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 10
NOT SUPPLIED
6 T1.001.02.0.00 MAIN BEARING CAP ( FWE) 1 LOOSE
NOT SUPPLIED
7 T1.001.03.0.00 MAIN BEARING CAP (GE) 1 LOOSE
MAIN BEARING CAP NOT SUPPLIED
8 T1.001.04.0.00 3
( INTERMEDIATE) LOOSE
9 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 10

87
TITLE: - TURBO BACKHOE 4R810 CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP

35
28
24 4 29
23 27
36 21

20
26 31
25 30
17

15 12 11
22
5 18

16 7
19 32
9

14 6 34
10 8 13 33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BOLT FOR MB CAP(HEX HEAD)
10 03.001.22.0.00 10
M14X2X128
11 F6.007.34.0.00 SEALING CAP 5
12 02.001.13.0.00 DISC PLUG 1
13 F6.001.54.0.00 SEALING CAP (26 DIN 443) 3
14 F6.001.91.0.00 SEALING CAP.(30 DIN 443) 5
15 T4.119.03.0.00 MAIN BEARING(TOP) 5
16 T1.001.07.0.00 MAIN BEARING ( BOTTOM) 5
17 03.001.04.0.00 CAM BUSH 1
18 T1.001.09.0.00 THRUST WASHER (TOP WITH LUG) 2
THRUST WASHER ( BOTTOM
19 T1.001.11.0.00 2
WITHOUT LUG)
20 50.508.14.000 COPPER WASHER (16X22) 2
CORE PLUG-HEXAGONAL SOCKET
21 50.610.16.000. 2
HEAD(DIN-908)
22 02.037.04.0.00 DIPSTICK GUIDE 1
23 50.508.07.000 COPPER WASHER (10X14) 5

88
TITLE: - TURBO BACKHOE 4R810 CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP

35
28
24 4 29
23 27
36 21

20
26 31
25 30
17

15 12 11
22
5 18

16 7
19 32
9

14 6 34
10 8 13 33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PRECOATED PLUG (FOR OIL
24 34.001.35.0.00 5
GALLERY)
25 50.508.11.000 COPPER WASHER (14X18) 1
26 50.602.14.000 PLUG (M14X1.5) 1
27 50.401.08.014 DOWEL 2
28 34.001.23.0.00 DOWEL FOR GEAR CASING 2
29 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2
ADAPTOR FOR L.O. PRESSURE
30 4H.235.01.0.00 1
SENSOR ( M10 X 1.5 X 1/8" NPTF)
31 50.508.08.000 COPPER WASHER (10X16) 1
BUSH FOR CRANKCASE (OIL
32 T1.001.16.0.00 1
METERING)
33 T4.119.02.0.00 PISTON COOLING NOZZLE 4
ADAPTOR (M12 X 1.75 TO M16 X
34 T4.119.12.0.00 1
1.5)FOR TURBO OIL INLET
PRECOATED STUD (FOR FUEL
35 03.001.12.0.00 4
PUMP MOUNTING)
36 50.401.06.014 DOWEL PIN 2

89
TITLE: - TURBOCHARGER FOR 4R810TA
GROUP: - T4.187.1
CPCB II

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


TURBOCHARGER FOR 4R810TA
1 T4.187.02.0.PR CPCB STAGE II (TEL PART No. 1
10431 902 0514)
JOINT (BETWEEN EXHAUST
2 T4.206.13.0.PR 1
DIFFUSER & TURBO)

90
TITLE: -VALVE ROCKER GROUP: - T4.012

16 11

14 14 17 18
10 15
10
7 10
15 10
18

6
5

13
4
12
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ROCKER SUPPORT ASSEMBLY CONSISTING
*1 T4.012.30.0.00 1
(COMPLETE) OF SR. NO.2
CONSISTING
*2 T4.012.20.0.00 ROCKER SHAFT ASSEMBLY 1 OF SR. NO.
3 TO 5
ROCKER SHAFT (FOR E TYPE
3 T4.012.02.0.PR 1
CIRCLIP)
SOCKET HEAD GRUB SCREW -
4 50.022.12.010. 2
M12X10
5 4H.008.04.0.00 GROOVED SOCKET PIN 1
6 T1.021.03.0.00 ROCKER SUPPORT (FWE) 1
7 T1.021.02.0.00 ROCKER SUPPORT GEAR END 3
ROCKER LEVER ASSLY CONSISTING
*8 T1.021.30.0.00 8
COMPLETE OF SR. NO.9
CONSISTING
OF SR. NO.
*9 T1.021.40.0.00 ROCKER ARM ASSEMBLY 1 10,11
NOT SUPPLIED
LOOSE

91
TITLE: -VALVE ROCKER GROUP: - T4.012

16 11

14 14 17 18
10 15
10
7 10
15 10
18

6
5

13
4
12
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
10 T1.021.04.0.00 ROCKER ARM 1
LOOSE
NOT SUPPLIED
11 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
12 02.024.15.0.00 V.R.TOE 1
LOOSE
13 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
14 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
15 02.022.04.0.00 WASHER 8
16 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3
17 50.506.08.000. PLAIN MACHINED WASHER - M8 3
E TYPE CIRCLIP-EXTERNAL
18 50.513.15.000. 8
(15 DIA.)

92
TITLE: - WATER PUMP ASSEMBLY
GROUP: - T4.131.3
(4PK POLY V PULLEY 55 PCD MTG)

1
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WATER PUMP ASSLY (4PK POLY V
1 T4.131.60.0.00 1
PULLEY 55 PCD MTG)
JOINT BET WATER
2 T4.131.01.0.00 1
PUMP & GEAR COVER
3 50.506.10.000. PLAIN MACHINED WASHER - M10 6
4 50.002.10.030. SET BOLT - M10X1.5X30 - 8.8 2
5 50.002.10.085. SET BOLT - M10X1.5X85 - 8.8 4

93

You might also like