Illustrated Spare Part List FOR: Kirloskar Oil Engines Limited
Illustrated Spare Part List FOR: Kirloskar Oil Engines Limited
Illustrated Spare Part List FOR: Kirloskar Oil Engines Limited
FOR
4R810TA ENGINE
FOR POWER GENERATION
A/C - GOEM
1
GROUP INDEX
APPLICATION CODE T4.8906
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 ACTUATOR AND LINKAGE ASSEMBLY T4.04PM.02 1 5, 6
T4.08PM.01..
2 AIR INTAKE SYSTEM LOOSE ITEM 1 7
MFG1
T4.08PM.01..
3 AIR INTAKE SYSTEM WITHOUT LOOSE ITEM 1 8
MFG2
4 ALTERNATOR COUPLING FASTNERS T4.09PK.02 1 9
5 AVM ASSEMBLY T4.12PM.01 1 10
6 BREATHER ASSEMBLY 4R810TA (62.5 KVA) T1.040.5 1 11
7 BREATHER HOSE T4.13PM.01 1 12
8 BREATHER HOSE AND CLAMP T4.13PM.02 1 13
9 CAC PIPE (FOR CPCB II COLD START) T4.207.4 1 14
10 CHARGING ALTERNATOR MOUNTING T4.07PM.01 1 15, 16
11 CLAMP ASSEMBLY T4.10PM.02 1 17
12 COLD START KIT T4.820.01 1 18
13 CONNECTING ROD (FOR CPCB II) T4.160.2 4 19
14 CONTROL PANEL CONNECTOR ASSEMBLY 4H.16PK.02 1 20
15 COOLING SYSTEM T4.10PM.03 1 21
16 COOLING SYSTEM T4.10PK.01 1 22, 23
17 CRANK SHAFT PULLEY 4PK 135.3 PCD T4.027.4 1 24
CRANKSHAFT (W/O PILOT BORE IN 39Cr5V
18 T4.159.2 1 25
MATERIAL)
CYLINDER HEAD
19 T4.215 1 26, 27
(LOW SWIRL WITH MLS GASKET)
20 CYLINDER LINER (FOR MLS GASKET) T1.058.1 4 28
21 DELIVERY TUBE T4.136 1 29
22 DIFFUSER ASSEMBLY T4.206.2 1 30
23 DIPSTICK (4R810TA) T4.209 1 31
24 ENGINE MTG FOOT T4.077.1 1 32
25 ENGINE WIRING HARNESS T4.27PM.08 1 33
26 EXHAUST MANIFOLD ASSEMBLY T4.122.4 1 34
27 EXHAUST SILENCER FOR 4R SET 4H.792.60.0.00 1 35
28 EXHAUST SYSTEM T4.11PK.01 1 36, 37
29 FAN AND SPACER ASSEMBLY T4.03PM.02 1 38
30 FLYWHEEL & FLYWHEEL HOUSING ( 4R810 ) T4.04PM.01 1 39
31 FLYWHEEL END FOOT (FOR SAE 3 HOUSING) 03.057.1 1 40
FUEL FILTER AND MTG
32 T4.174.2 1 41
(62.5 KVA CPCB STAGE1)
FUEL INJECTION PUMP FOR 83 HP @ 1500
33 T4.070.4 1 42, 43
RPM CPCB II
34 FUEL PIPING T4.15PM.01 1 44
35 FUEL PIPING (4R810TA 62.5 KVA) T4.201.3 1 45
36 FUEL PUMP GEAR T1.011 1 46
FUEL PUMP GEAR COVER ASSEMBLY
37 T4.182.2 1 47
(4R810T WITH INLINE FUEL PUMP) AL MAKE
2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
38 FUEL TANK UNIT ASSEMBLY 06.22PM.01 1 48
39 GEAR CASING T4.183.2 1 49
40 HIGH PRESSURE PIPE SET T4.013.5 1 50 TO 53
41 iEGR CAMSHAFT FOR 4R810TA CPCB II T4.128.3 1 54
42 INJECTOR FOR 4R810TA ENGINE T4.074.1 4 55
INLET MANIFOLD 4R810TA (SUITABLE FOR
43 T4.009.6 1 56
COLD START)
44 INTERMEDIATE GEAR FOR TURBO T4.153 1 57
45 K OIL PREMIUM 15 W 40 CI4 82.110.16.1.00 11.5 58
KIT GROUP S/F CANOPY
46 4H.104.4 1 59
(4RTA, 4K& 6K - CPCB II)
47 LEAK OF PIPE ASSEMBLY (62.5 KVA) T4.053.3 1 60
LEVEL 1 KG934 CONTROLLER AND
48 4H.16PK.16 1 61, 62
CONNECTOR ASSEMBLY
49 LIFTING HOOK T1.045.4 1 63
50 LUB OIL PIPING ASSEMBLY T4.118.5 1 64
LUB OIL PUMP (4R810 TURBO)
51 T4.067.3 1 65
(FOR 1500 RPM)
LUB OIL SUMP (SHEET METAL FOR PG
52 T4.054.2 1 66
APPLICATION)
LUBE OIL COOLER, HEADER & FILTER
53 T4.116.1 1 67, 68
(SUITABLE FOR 8 PLATE COOLER)
54 LUBE OIL DRAIN ARRANGEMENT T4.14PM.01 1 69
LUBE OIL SUCTION TUBE ASSEMBLY
55 T4.126.1 1 70
(4R810T)
4H.01PM.30.
56 MAGNETIC PICKUP ASSEMBLY 1 71
0.00
57 OIL SEAL HOUSING (FOR CR SEAL) T4.033 1 72
PISTON ASSEMBLY FOR 4R810TA CPCB II
58 T4.216 4 73
ENGINE
59 POLY V BELT (4PK EPDM) FOR 4R810TA T4.134.1 1 74
60 PUSH ROD AND TAPPET T1.020 8 75
61 RADIATOR ASSEMBLY T4.103.10.0.00 1 76
62 RELAY BOX MOUNTING T4.473.1 1 77
63 ROCKER COVER (CAST IRON) T4.015 1 78
64 SENSOR AND GAUGES 4H.01PM.06 1 79
65 SET OF STICKERS T4.23PM.02 1 80, 81
66 STARTER ASSEMBLY T4.06PM.01 1 82
67 SUCTION HOSE ASSY T4.08PM.02 1 83
68 SUCTION TUBE T4.130.1 1 84
69 TAIL PIPE & MOUNTING FASTENERS 3H.21PK.02 1 85
THERMOSTAT HOUSING & ASSLY
70 T4.132.5 1 86
( 4R810TA ENGINE)
TURBO BACKHOE 4R810 CRANKCASE
71 T4.203.3 1 87 TO 89
SUITABLE FOR INLINE FIP
72 TURBOCHARGER FOR 4R810TA CPCB II T4.187.1 1 90
73 VALVE ROCKER T4.012 1 91, 92
3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
WATER PUMP ASSEMBLY
74 T4.131.3 1 93
(4PK POLY V PULLEY 55 PCD MTG)
4
TITLE: - ACTUATOR AND LINKAGE
GROUP: - T4.04PM.02
ASSEMBLY
19 1
4
21
20
15
16
6 24
13
2
14
7
17
3 23
10 11
9 5 26
6 25
12
5
TITLE: - ACTUATOR AND LINKAGE
GROUP: - T4.04PM.02
ASSEMBLY
19 1
4
21
20
15
16
6 24
13
2
14
7
17
3 23
10 11
9 5 26
6 25
12
6
TITLE: -AIR INTAKE SYSTEM LOOSE ITEM GROUP: - T4.08PM.01..MFG1
6 7
4
8
5
7
TITLE: - AIR INTAKE SYSTEM WITHOUT
GROUP: - T4.08PM.01..MFG2
LOOSE ITEM
3
4
8
TITLE: - ALTERNATOR COUPLING FASTNERS GROUP: - T4.09PK.02
1
3 5
4
4
9
TITLE: - AVM ASSEMBLY GROUP: - T4.12PM.01
5 6
7 7
2
2
3 3
1 1
3 3
10
TITLE: - BREATHER ASSEMBLY 4R810TA
GROUP: - T1.040.5
(62.5 KVA)
2
4
3
11
TITLE: - BREATHER HOSE GROUP: - T4.13PM.01
1
2
4 5
6
12
TITLE: - BREATHER HOSE AND CLAMP GROUP: - T4.13PM.02
13
TITLE: -CAC PIPE (FOR CPCB II COLD START) GROUP: - T4.207.4
6
8 5
7 2
1 6
8
4
9
8
10
11
8
14
TITLE: - CHARGING ALTERNATOR
GROUP: - T4.07PM.01
MOUNTING
14
13 8
15 1
16
9 18
17
2
7
11
17
12
3
7
5
10 4
15
TITLE: - CHARGING ALTERNATOR
GROUP: - T4.07PM.01
MOUNTING
14
13 8
15 1
16
9 18
17
2
7
11
17
12
3
7
5
10 4
16
TITLE: - CLAMP ASSEMBLY GROUP: - T4.10PM.02
17
TITLE: - COLD START KIT GROUP: - T4.820.01
D1
CONTROL
PANEL
1
D4
TO HEATER
REALY BOX
HEATER
FUSE D5
D2
FROM
STATER
D3
FLANGE
HEATER
18
TITLE: - CONNECTING ROD (FOR CPCB II) GROUP: - T4.160.2
19
TITLE: - CONTROL PANEL CONNECTOR
GROUP: - 4H.16PK.02
ASSEMBLY
20
TITLE: - COOLING SYSTEM GROUP: - T4.10PM.03
8
7
6
3
6
6
4 2
9
6
6
5 6
21
TITLE: - COOLING SYSTEM GROUP: - T4.10PK.01
6 8 7
9 6
9 5
8 8
5 9
12
15 2
14 3
11 13 16 4
22
TITLE: - COOLING SYSTEM GROUP: - T4.10PK.01
6 8 7
9 6
9 5
8 8
5 9
12
15 2
14 3
11 13 16 4
23
TITLE: - CRANK SHAFT PULLEY 4PK 135.3
GROUP: - T4.027.4
PCD
24
TITLE: - CRNKSHAFT
GROUP: -T4.159.2
(WITH FILLET HARDENING)
25
TITLE: - CYLINDER HEAD
GROUP: - T4.215
(LOW SWIRL WITH MLS GASKET)
24 25
15 23 7
6 4
22
12
20
21 10
19 5
17
18
11
8
16
9
13
26
26
TITLE: - CYLINDER HEAD
GROUP: - T4.215
(LOW SWIRL WITH MLS GASKET)
24 25
15 23 7
6 4
22
12
20
21 10
19 5
17
18
11
8
16
9
13
26
27
TITLE: - CYLINDER LINER (FOR MLS GASKET) GROUP: - T1.058.1
28
TITLE: - DELIVERY TUBE GROUP: - T4.136
5
3
29
TITLE: - DIFFUSER ASSEMBLY GROUP: -T4.206.2
10
6
5 7
8
8
7
3
9 1
8 2
4
8
30
TITLE: - DIPSTICK (4R810TA) GROUP: - T4.209
1
.00
0.0
6.1
.03
03
31
TITLE: - ENGINE MTG FOOT GROUP: - T4.077.1
3
3
4
1 2
32
TITLE: -ENGINE WIRING HARNESS GROUP: - T4.27PM.08
D6
D4
WATER TEMP.
FUEL LEVEL
SENSOR
SENSOR
E
ID
RS
EC D1
TO
D7
NN
LOP SWITCH
CO
SIGNAL
1
ENGINE
D9 CONTROL UNIT
4 STOP
D10 ST D3
SOLENOID AR
D8 TE
3 BODY
R
EARTHING
2 6 D5
CPS
5
8
OR
7
AT
TE 2
RN
AL D
SR.NO. PART NO. DESCRIPTION QTY. REMARKS
ENGINE WIRING HARNESS
1 T4.830.10.0.PR 1
ASSEMBLY.
2 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
3 50.506.08.000. PLAIN MACHINED WASHER - M8 5
CLIP FOR FLEXIBLE PIPE WITH
4 34.151.03.0.00 4
SLEEVE
5 22.118.01.0.00 RUBBER SLEEVE(12DIA) 2
6 24.083.01.0.00 RUBBER SLEEVE (20DIA) 2
RUBBER SLEEVE FOR
7 3H.905.05.0.00 1
TEMP.SWITCH / SENSOR
RUBBER SLEEVE 38X10 FOR PR
8 46.252.02.0.00 1
GAUGE SENDOR
33
TITLE: - EXHAUST MANIFOLD ASSEMBLY GROUP: - T4.122.4
4 6
5
8
34
TITLE: - EXHAUST SILENCER FOR 4R SET GROUP: - 4H.792.60.0.00
35
TITLE: - EXHAUST SYSTEM GROUP: - T4.11PK.01
17
18
16
9
13
14
10
11
8
5
11 6
12 4
2
3
\\
36
TITLE: - EXHAUST SYSTEM GROUP: - T4.11PK.01
17
18
16
9
13
14
10
11
8
5
11 6
12 4
2
3
37
TITLE: -FAN AND SPACER ASSEMBLY GROUP: -T4.03PM.02
7
6
8
5 2
1
4
3
38
TITLE: - FLYWHEEL & FLYWHEEL HOUSING
GROUP: - T4.04PM.01
(4R810)
7 6
8
9
39
TITLE: - FLYWHEEL END FOOT
GROUP: - 03.057.1
(FOR SAE 3 HOUSING)
1 1
4 4
3 2
40
TITLE: - FUEL FILTER AND MTG
GROUP: - T4.174.2
(62.5 KVA CPCB STAGE1)
1 2 7
8
6
2
11
10
7 8
6 4
41
TITLE: - FUEL INJECTION PUMP FOR 83 HP @
GROUP: - T4.070.4
1500 RPM CPCB II
6 5 1
18
19
8 4
3
2
16 6
13
7 4
11
12
14
15 11
17
10
42
TITLE: - FUEL INJECTION PUMP FOR 83 HP @
GROUP: - T4.070.4
1500 RPM CPCB II
6 5 1
18
19
8 4
3
2
16 6
13
7 4
11
12
14
15 11
17
10
43
TITLE: - FUEL PIPING GROUP: - T4.15PM.01
10
9
6
13 15
7 11 3
14 12 4
6
4 1
8
3 4
3 4 5
44
TITLE: - FUEL PIPING (4R810TA 62.5 KVA) GROUP: - T4.201.3
45
TITLE: - FUEL PUMP GEAR GROUP: - T1.011
2
1
3
4
46
TITLE: - FUEL PUMP GEAR COVER
ASSEMBLY (4R810T WITH INLINE GROUP: - T4.182.2
FUEL PUMP) AL MAKE
4
5
4
5
3
4
2
6
47
TITLE: - FUEL TANK UNIT ASSEMBLY GROUP: - 06.22PM.01
48
TITLE: - GEAR CASING GROUP: - T4.183.2
6
4
9
3
2
7
8
5
6
10
49
TITLE: - HIGH PRESSURE PIPE SET GROUP: -T4.013.5
10 4
16
6
27 12
26
11 24
22
17 5
23
18
24
26 27
19
23
25 25
7
13
50
TITLE: - HIGH PRESSURE PIPE SET GROUP: - T4.013.5
10 4
16
6
27 12
26
11 24
22
17 5
23
18
24
26 27
19
23
25 25
7
13
51
TITLE: - HIGH PRESSURE PIPE SET GROUP: - T4.013.5
10 4
16
6
27 12
26
11 24
22
17 5
23
18
24
26 27
19
23
25 25
7
13
52
TITLE: - HIGH PRESSURE PIPE SET GROUP: - T4.013.5
10 4
16
6
27 12
26
11 24
22
17 5
23
18
24
26 27
19
23
25 25
7
13
53
TITLE: - iEGR CAMSHAFT FOR 4R810TA
GROUP: - T4.128.3
CPCB II
6
5
54
TITLE: - INJECTOR FOR 4R810TA ENGINE GROUP: - T4.074.1
55
TITLE: -INLET MANIFOLD 4R810TA
GROUP: - T4.009.6
(SUITABLE FOR COLD START)
3 2
5
3 7
4 6
56
TITLE: -INTERMEDIATE GEAR FOR TURBO GROUP: - T4.153
4
5
3
2
57
TITLE: - K OIL PREMIUM 15 W 40 CI4 GROUP: - 82.110.16.1.00
58
TITLE: - KIT GROUP S/F CANOPY
GROUP: - 4H.104.4
(4RTA - CPCB II)
3
1 2
4 5
59
TITLE: - LEAK OF PIPE ASSEMBLY (62.5 KVA) GROUP: - T4.053.3
7
8
4 5
60
TITLE: -LEVEL 1 KG934 CONTROLLER AND
GROUP: - 4H.16PK.16
CONNECTOR ASSEMBLY
61
TITLE: - LEVEL 1 KG934 CONTROLLER AND
GROUP: - 4H.16PK.16
CONNECTOR ASSEMBLY
62
TITLE: - LIFTING HOOK GROUP: - T1.045.4
63
TITLE: - LUB OIL PIPING ASSEMBLY GROUP: - T4.118.5
7
5
8 2
10
9 1
13
6
4
12
11
64
TITLE: - LUB OIL PUMP (4R810 TURBO)
GROUP: - T4.067.3
(FOR 1500 RPM)
65
TITLE: - LUB OIL SUMP (SHEET METAL FOR
GROUP: - T4.054.2
PG APPLICATION)
8 9
7 10
5
4
66
TITLE:-LUBE OIL COOLER, HEADER & FILTER
GROUP: - T4.116.1
(SUITABLE FOR 8 PLATE COOLER)
4
15
7
17
3
18
10
12
17
11 19 5
8
17
14 20 9
13
16
67
TITLE:-LUBE OIL COOLER, HEADER & FILTER
GROUP: - T4.116.1
(SUITABLE FOR 8 PLATE COOLER)
4
15
7
17
3
18
10
12
17
11 19 5
8
17
14 20 9
13
16
68
TITLE: - LUBE OIL DRAIN ARRANGEMENT GROUP: - T4.14PM.01
10 8
9 7
4
3
11
1
2
69
TITLE: - LUBE OIL SUCTION TUBE
GROUP: - T4.126.1
ASSEMBLY (4R810T)
11
2
3 7
10 8
6
5 11
9
70
TITLE: -MAGNETIC PICKUP ASSEMBLY. GROUP: -4H.01PM.30.0.00
71
TITLE: - OIL SEAL HOUSING (FOR CR SEAL) GROUP: - T4.033
3
2
72
TITLE: - PISTON ASSEMBLY FOR 4R810TA
GROUP: - T4.216
CPCB II ENGINE
3
4
73
TITLE: - POLY V BELT (4PK EPDM) FOR
GROUP: - T4.134.1
4R810TA
74
TITLE: -PUSH ROD AND TAPPET GROUP: - T1.020
75
TITLE: - RADIATOR ASSEMBLY GROUP: - T4.103.10.0.00
76
TITLE: - RELAY BOX MOUNTING GROUP: - T4.473.1
1
4
3
2
2
77
TITLE: -ROCKER COVER GROUP: - T4.015
78
TITLE: - SENSOR AND GAUGES GROUP: -4H.01PM.06
3
7
79
TITLE: - SET OF STICKERS GROUP: - T4.23PM.02
2
3 4
KOEL 5
GREEN 6 7
BY
KIRLOSKAR
880 633 4433
1800 233 3344
8 10
9
11
! 12 13
14 16
15
18
17
80
TITLE: - SET OF STICKERS GROUP: - T4.23PM.02
2
3 4
KOEL 5
GREEN 6 7
BY
KIRLOSKAR
880 633 4433
1800 233 3344
8 10
9
11
! 12 13
14 16
15
18
17
81
TITLE: - STARTER ASSEMBLY GROUP: - T4.06PM.01
2
3
82
TITLE: - SUCTION HOSE ASSY GROUP: - T4.08PM.02
3
2
83
TITLE: - SUCTION TUBE GROUP: - T4.130.1
1
2
5
84
TITLE: - TAIL PIPE & MOUNTING FASTENERS GROUP: - 3H.21PK.02
3
4
2
4
5
85
TITLE: - THERMOSTAT HOUSING & ASSLY
GROUP: - T4.132.5
(4R810TA ENGINE)
7
5
8
3
12 9
10
14
6
13
11
14
86
TITLE: - TURBO BACKHOE 4R810 CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP
35
28
24 4 29
23 27
36 21
20
26 31
25 30
17
15 12 11
22
5 18
16 7
19 32
9
14 6 34
10 8 13 33
87
TITLE: - TURBO BACKHOE 4R810 CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP
35
28
24 4 29
23 27
36 21
20
26 31
25 30
17
15 12 11
22
5 18
16 7
19 32
9
14 6 34
10 8 13 33
88
TITLE: - TURBO BACKHOE 4R810 CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP
35
28
24 4 29
23 27
36 21
20
26 31
25 30
17
15 12 11
22
5 18
16 7
19 32
9
14 6 34
10 8 13 33
89
TITLE: - TURBOCHARGER FOR 4R810TA
GROUP: - T4.187.1
CPCB II
90
TITLE: -VALVE ROCKER GROUP: - T4.012
16 11
14 14 17 18
10 15
10
7 10
15 10
18
6
5
13
4
12
4
3
91
TITLE: -VALVE ROCKER GROUP: - T4.012
16 11
14 14 17 18
10 15
10
7 10
15 10
18
6
5
13
4
12
4
3
92
TITLE: - WATER PUMP ASSEMBLY
GROUP: - T4.131.3
(4PK POLY V PULLEY 55 PCD MTG)
1
3
4
93